CN103941676A - Remote control method for electromechanical equipment maintenance - Google Patents
Remote control method for electromechanical equipment maintenance Download PDFInfo
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- CN103941676A CN103941676A CN201410121264.2A CN201410121264A CN103941676A CN 103941676 A CN103941676 A CN 103941676A CN 201410121264 A CN201410121264 A CN 201410121264A CN 103941676 A CN103941676 A CN 103941676A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a remote control method for electromechanical equipment maintenance. The remote control method for electromechanical equipment maintenance has the advantages that remote data acquisition and communication can be achieved through the method, pre-authorization maintenance authority codes or forcible authorization maintenance authority codes can be generated by a main remote authorization module and sent to a set of maintained equipment so that a user can be required to maintain the maintained equipment, the method has certain forcible effectiveness and is a management method capable of fully guaranteeing long-time and reliable use of the equipment, and thus running reliability and running stability of the electromechanical equipment can also be fully guaranteed, the method is favorable for prolonging the service life of the electromechanical equipment, and the using rights and interests of the user are protected. Meanwhile, the method can also be applied to various kinds of non-industrial equipment requiring regular maintenance.
Description
Technical field
The present invention relates to a kind of maintenance management domain of electromechanical equipment, relate in particular to a kind of long-range control method of electromechanical equipment maintaining.
Background technology
The maintenance work of electromechanical equipment is very important, and regular maintaining can ensure the functional reliability of equipment, and contributes to the serviceable life of extension device.At present, the maintaining of electromechanical equipment needs that user is conscious to complete conventionally, and owing to lacking effective notification mechanisms, user tends to ignore the maintaining regular to equipment.And the maintenance cycle of electromechanical equipment is relevant with the working time of equipment, utilization factor and failure rate.
The applying date is to disclose a kind of maintaining information processing method and disposal system in May 17, application number in 2010 the Chinese invention patent application instructions that is CN201010180111.7, this disposal route comprises step: application server receives from maintaining information corresponding to maintaining project device gateway and equipment, by maintaining information and the corresponding maintaining rule template coupling being pre-stored in application server, generate the alarm of the maintaining project of equipment according to matching result, send to equipment user by network.Although which can play the effect of remote prompting,, if user does not carry out, device fabrication business is by helpless.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of long-range control method of the electromechanical equipment maintaining of certain enforce that not only can send maintaining and remind but also have to user.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of long-range control method of electromechanical equipment maintaining, comprise and be arranged on the general control system at place of equipment manufacturers and be arranged on each the apparatus control system on maintained equipment, described general control system comprises total control module, total remote authorization module and total remote communication module, described apparatus control system comprises device control module, apparatus remote communication module and maintaining alarm module, and its concrete steps that realize Long-distance Control are:
(1), the identity code of pre-stored equipment in total remote authorization module, parameter information and maintaining message code, described maintaining message code is by the manufacturer code sorting successively, personal code work, time code, failure code and authorization code five part compositions, described manufacturer code is equipment factory number, described personal code work is by user gradation code, equipment expection frequency of utilization code, skill level code and region code four part compositions, described time code is made up of dispatch from the factory preset time code and accumulative total code two parts service time, described failure code is by fault level code, fault type code and failure-frequency code three part compositions, described authorization code is made up of Permission Levels code and permission mode code two parts,
(2), total control module sends ruuning situation query statement by total remote communication module to the apparatus remote communication module in maintained equipment;
(3), apparatus remote communication module receives ruuning situation query statement, and the running state information of maintained equipment is returned to total control module by total remote communication module;
(4), total control module carries out data analysis to the running state information of receiving, and the data after analyzing are sent to total remote authorization module, total remote authorization module compares itself and maintaining message code, according to situation relatively, generate pre-authorization maintaining authorization code or authorize by force maintaining authorization code, then total control module obtains generated pre-authorization maintaining authorization code or authorizes by force maintaining authorization code and send to the apparatus remote communication module in maintained equipment by total remote communication module from total remote authorization module,
(5) if the device control module in maintained equipment receives is pre-authorization maintaining authorization code, device control module is opened the maintaining alarm module of maintained equipment, and sends the prompting message that need maintain equipment to user; If what device control module received is to authorize by force maintaining authorization code, device control module will be controlled maintained equipment in disorderly closedown state, wait for that user carries out maintaining to maintained equipment;
(6), user carries out after maintaining maintained equipment, apparatus remote communication module sends carried out emm message to total remote communication module, total control module carries out Analysis deterrmination to the emm message receiving, and then removes order by total remote communication module to apparatus remote communication module sending permission;
(7), device control module receives authority and removes after order, control maintained equipment and recover normal and use.
Described user gradation code is divided into VIP code 1, normal codes 2, new client codes 3, described equipment expection frequency of utilization code is divided into frequent code 1, often code 2, code 3 once in a while, described skill level code is divided into quite skilled code 1, more skilled code 2, general code 3, and described region code is divided into eastern code 1, western code 2, southern code 3, northern code 4.
The described preset time code that dispatches from the factory is divided into three months codes 1, six months codes 2,3,12 month codes 4 of nine months codes, and accumulative total code service time is divided into three months codes 1, six months codes 2,3,12 month codes 4 of nine months codes.
Described fault level code is divided into dangerous code 1, general code 2, slight code 3, described fault type code is electromechanical equipment failure code, described failure-frequency is divided into > 2 times every day, > 7 times, > 15 times monthly weekly, and represents with code 1,2,3 in order respectively.
Described Permission Levels code is divided into equipment user's code 1, dealer's code 2, manufacturer code 3, and described permission mode code is divided into pre-authorization code 1, strong authorization code 2.
Described total remote communication module and described apparatus remote communication module all adopt GSM note remote communication module or Internet/earthnet remote communication module.
Compared with prior art, advantage of the present invention is can realize remote data acquisition by this method, communication, and total remote authorization module can generate pre-authorization maintaining authorization code or authorize by force maintaining authorization code to send to maintained equipment, require user to carry out maintaining to maintained equipment, there is certain pressure validity, a kind ofly can fully ensure the management method that equipment uses reliably and with long-term, thereby also fully ensure the operational reliability of electromechanical equipment, stability, contribute to extend the serviceable life of electromechanical equipment, user's use rights and interests are protected, simultaneously, the method also can be applied in the various non-technical equipment that needs periodic maintenance maintenance, in addition, the maintaining message code setting in this method can be realized the uniqueness of the equipment identities coding that dispatches from the factory, and meanwhile, can not take again more storage space.
Brief description of the drawings
Fig. 1 is the catenation principle block diagram of modules of the present invention;
Fig. 2 is the format chart of maintaining message code of the present invention;
Fig. 3 is the process flow diagram of realizing Long-distance Control of the present invention.
Embodiment
Below in conjunction with accompanying drawing, embodiment is described in further detail the present invention.
As shown in the figure, it is example that the present embodiment is selected punch press, realizes the long-range control method to punch press maintaining, comprises following concrete steps:
(1), manufacturer or place of dealer at punching apparatus are equipped with total control module, total remote authorization module and total remote communication module, on maintained punching apparatus, be equipped with device control module, apparatus remote communication module and maintaining alarm module, and in total remote authorization module the identity code of pre-stored punch press, parameter information and maintaining message code, maintaining message code is by the manufacturer code sorting successively, personal code work, time code, failure code and authorization code five part compositions, manufacturer code is the factory number of equipment, personal code work is by user gradation code, equipment expection frequency of utilization code, skill level code and region code four part compositions, time code is made up of dispatch from the factory preset time code and accumulative total code two parts service time, failure code is by fault level code, fault type code and failure-frequency code three part compositions, authorization code forms (particular content of maintaining message code as shown in Figure 2) by Permission Levels code and permission mode code two parts,
(2), total control module sends ruuning situation query statement by total remote communication module to the apparatus remote communication module in maintained punch press;
(3), apparatus remote communication module receives ruuning situation query statement, and the running state information of maintained punch press is returned to total control module by total remote communication module;
(4), total control module carries out data analysis to the running state information of receiving, and the data after analyzing are sent to total remote authorization module, total remote authorization module compares itself and maintaining message code, according to situation relatively, generate pre-authorization maintaining authorization code, then total control module obtains generated pre-authorization maintaining authorization code and sends to the apparatus remote communication module in maintained punch press by total remote communication module from total remote authorization module; ;
(5) device control module, in maintained punch press receives after pre-authorization maintaining authorization code, and device control module is opened the maintaining alarm module of punch press, and sends the prompting message that need maintain punch press to user;
(6), user carries out after maintaining maintained punch press, apparatus remote communication module sends carried out emm message to total remote communication module, total control module carries out Analysis deterrmination to the emm message receiving, and then removes order by total remote communication module to apparatus remote communication module sending permission;
(7), the device control module of punch press receives authority and removes after order, control maintained punch press and recover normal and use.
In above-described embodiment; total remote authorization module also can generate the strong maintaining authorization code of authorizing according to the punch press running state information of receiving; then total control module sends to the apparatus remote communication module in maintained punch press by generated strong mandate maintaining authorization code by total remote communication module; device control module receives after power maintaining authorization code; control maintained punch press in disorderly closedown state, follow-up and step (6), (7) are identical.In addition, total remote communication module and apparatus remote communication module all adopt GSM note remote communication module or Internet/earthnet remote communication module, and maintaining message code also can substitute this method be can be applicable in other non-technical equipment with current existing maintaining message code.
Claims (6)
1. the long-range control method of an electromechanical equipment maintaining, it is characterized in that comprising and be arranged on the general control system at place of equipment manufacturers and be arranged on each the apparatus control system on maintained equipment, described general control system comprises total control module, total remote authorization module and total remote communication module, described apparatus control system comprises device control module, apparatus remote communication module and maintaining alarm module, and its concrete steps that realize Long-distance Control are:
(1), the identity code of pre-stored equipment in total remote authorization module, parameter information and maintaining message code, described maintaining message code is by the manufacturer code sorting successively, personal code work, time code, failure code and authorization code five part compositions, described manufacturer code is equipment factory number, described personal code work is by user gradation code, equipment expection frequency of utilization code, skill level code and region code four part compositions, described time code is made up of dispatch from the factory preset time code and accumulative total code two parts service time, described failure code is by fault level code, fault type code and failure-frequency code three part compositions, described authorization code is made up of Permission Levels code and permission mode code two parts,
(2), total control module sends ruuning situation query statement by total remote communication module to the apparatus remote communication module in maintained equipment;
(3), apparatus remote communication module receives ruuning situation query statement, and the running state information of maintained equipment is returned to total control module by total remote communication module;
(4), total control module carries out data analysis to the running state information of receiving, and the data after analyzing are sent to total remote authorization module, total remote authorization module compares itself and maintaining message code, according to situation relatively, generate pre-authorization maintaining authorization code or authorize by force maintaining authorization code, then total control module obtains generated pre-authorization maintaining authorization code or authorizes by force maintaining authorization code and send to the apparatus remote communication module in maintained equipment by total remote communication module from total remote authorization module,
(5) if the device control module in maintained equipment receives is pre-authorization maintaining authorization code, device control module is opened the maintaining alarm module of maintained equipment, and sends the prompting message that need maintain equipment to user; If what device control module received is to authorize by force maintaining authorization code, device control module will be controlled maintained equipment in disorderly closedown state, wait for that user carries out maintaining to maintained equipment;
(6), user carries out after maintaining maintained equipment, apparatus remote communication module sends carried out emm message to total remote communication module, total control module carries out Analysis deterrmination to the emm message receiving, and then removes order by total remote communication module to apparatus remote communication module sending permission;
(7), device control module receives authority and removes after order, control maintained equipment and recover normal and use.
2. the long-range control method of a kind of electromechanical equipment maintaining as claimed in claim 1, it is characterized in that described user gradation code is divided into VIP code 1, normal codes 2, new client codes 3, described equipment expection frequency of utilization code is divided into frequent code 1, often code 2, code 3 once in a while, described skill level code is divided into quite skilled code 1, more skilled code 2, general code 3, and described region code is divided into eastern code 1, western code 2, southern code 3, northern code 4.
3. the long-range control method of a kind of electromechanical equipment maintaining as claimed in claim 1, it is characterized in that the described preset time code that dispatches from the factory is divided into three months codes 1, six months codes 2,3,12 month codes 4 of nine months codes, accumulative total code service time is divided into three months codes 1, six months codes 2,3,12 month codes 4 of nine months codes.
4. the long-range control method of a kind of electromechanical equipment maintaining as claimed in claim 1, it is characterized in that described fault level code is divided into dangerous code 1, general code 2, slight code 3, described fault type code is electromechanical equipment failure code, described failure-frequency is divided into > 2 times every day, > 7 times, > 15 times monthly weekly, and represents with code 1,2,3 in order respectively.
5. the long-range control method of a kind of electromechanical equipment maintaining as claimed in claim 1, it is characterized in that described Permission Levels code is divided into equipment user's code 1, dealer's code 2, manufacturer code 3, described permission mode code is divided into pre-authorization code 1, strong authorization code 2.
6. the long-range control method of a kind of electromechanical equipment maintaining as claimed in claim 1, is characterized in that described total remote communication module and described apparatus remote communication module all adopt GSM note remote communication module or Internet/earthnet remote communication module.
Priority Applications (1)
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| CN201410121264.2A CN103941676B (en) | 2014-03-28 | 2014-03-28 | A kind of long-range control method of electromechanical equipment maintaining |
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| CN201410121264.2A CN103941676B (en) | 2014-03-28 | 2014-03-28 | A kind of long-range control method of electromechanical equipment maintaining |
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| CN103941676A true CN103941676A (en) | 2014-07-23 |
| CN103941676B CN103941676B (en) | 2016-04-06 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016206109A1 (en) * | 2015-06-26 | 2016-12-29 | 深圳市赛亿科技开发有限公司 | Method and system for reminding of after-sales service |
| CN106846010A (en) * | 2016-12-30 | 2017-06-13 | 上海华兴数字科技有限公司 | A kind of method of password authentication for being applied to corrective maintenance confirmation |
| CN107121970A (en) * | 2017-04-27 | 2017-09-01 | 四川云图瑞科技有限公司 | It is electromechanical in a kind of building of use BIM technology to safeguard and supervising device |
| CN107944574A (en) * | 2017-12-01 | 2018-04-20 | 杰克缝纫机股份有限公司 | The maintenance method and system of industrial sewing equipment, storage medium and server |
| CN108494813A (en) * | 2018-01-24 | 2018-09-04 | 杭州谷逸网络科技有限公司 | A kind of manufacturer's remote equipment operation control system and method |
| CN108873822A (en) * | 2017-05-09 | 2018-11-23 | 中国航空制造技术研究院 | A kind of automatic maintenance system and method for apparatus for production line |
| CN109409535A (en) * | 2018-09-18 | 2019-03-01 | 广州珠江数码集团股份有限公司 | A kind of pre-authorization monitoring method of to maintain equipment |
| CN109740767A (en) * | 2018-12-29 | 2019-05-10 | 广州兴森快捷电路科技有限公司 | The number-mark method and system of laminated substrate |
| CN111898771A (en) * | 2019-05-05 | 2020-11-06 | 贵州中烟工业有限责任公司 | System for managing equipment maintenance process |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106846010A (en) * | 2016-12-30 | 2017-06-13 | 上海华兴数字科技有限公司 | A kind of method of password authentication for being applied to corrective maintenance confirmation |
| CN107121970A (en) * | 2017-04-27 | 2017-09-01 | 四川云图瑞科技有限公司 | It is electromechanical in a kind of building of use BIM technology to safeguard and supervising device |
| CN108873822A (en) * | 2017-05-09 | 2018-11-23 | 中国航空制造技术研究院 | A kind of automatic maintenance system and method for apparatus for production line |
| CN107944574A (en) * | 2017-12-01 | 2018-04-20 | 杰克缝纫机股份有限公司 | The maintenance method and system of industrial sewing equipment, storage medium and server |
| CN108494813A (en) * | 2018-01-24 | 2018-09-04 | 杭州谷逸网络科技有限公司 | A kind of manufacturer's remote equipment operation control system and method |
| CN109409535A (en) * | 2018-09-18 | 2019-03-01 | 广州珠江数码集团股份有限公司 | A kind of pre-authorization monitoring method of to maintain equipment |
| CN109740767A (en) * | 2018-12-29 | 2019-05-10 | 广州兴森快捷电路科技有限公司 | The number-mark method and system of laminated substrate |
| CN109740767B (en) * | 2018-12-29 | 2021-05-25 | 广州兴森快捷电路科技有限公司 | Method and system for identifying serial number of laminated substrate |
| CN111898771A (en) * | 2019-05-05 | 2020-11-06 | 贵州中烟工业有限责任公司 | System for managing equipment maintenance process |
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