CN103258219B - A kind of method of counting of artificial interpolation cigarette filter rod - Google Patents
A kind of method of counting of artificial interpolation cigarette filter rod Download PDFInfo
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- CN103258219B CN103258219B CN201310118666.2A CN201310118666A CN103258219B CN 103258219 B CN103258219 B CN 103258219B CN 201310118666 A CN201310118666 A CN 201310118666A CN 103258219 B CN103258219 B CN 103258219B
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Abstract
A method of counting for artificial interpolation cigarette filter rod, comprising: the information 1) in rfid interrogator reading electronic labels; 2) RFID gateway Real-time Collection rfid interrogator reads information, and this information is stored in the appointed area of described RFID gateway; 3) information of S7-300PLC Real-time Collection RFID gateway collection, is stored in described S7-300PLC map section by information; 4) information that gathers of collection of server S7-300PLC4, with previous information comparison, determines whether new, then counter is increased by 1, otherwise abandon and do not count if new; 5) after the complete filter stick counting of described server process,? by the data dump in S7-300PLC map section; Meanwhile, the information in RFID gateway appointed area is emptied, described filter stick is moulded the information erasing in lattice RFID simultaneously.The present invention alleviates working strength, improves the accuracy of statistics.
Description
Technical field
The present invention relates to number system, particularly relate to the method for counting of a kind of artificial interpolation cigarette filter rod of Cigarette Manufacturing Industry.
Background technology
When current Cigarette manufacturing enterprises is produced, the filter stick needed for the production of its cigarette making machine equipment is all that transmitter is sent automatically by pipeline usually, which reduces a large amount of manual operations, has saved manufacturing cost.But because used pipeline is very thin, and conveying is distant, in process of production, often by filter stick and pipe friction, filter stick distortion causes pipeline often can block, thus causes the situation of producing and interrupting.In order to solve the problem, in production run, usually adopt artificial mode of adding filter stick.
During Workshop Accounting production cost, need the filter stick quantity of adding up the use of each cigarette board.When filter stick is directly carried by transmitter, can directly obtain from system of transmitters, but when manually attaching filter stick, because Workshop Production board is many, the filter stick used is also many, so just sizable difficulty is brought to daily statistical work, often because artificial reason causes the quantity consumed of filter stick really not statistical uncertainty, the accounting of production cost is impacted.
Summary of the invention
In order to solve above-mentioned technical matters, the object of this invention is to provide a kind of method of counting of artificial interpolation cigarette filter rod, the method alleviates working strength greatly, improves the accuracy of statistics.
In order to realize above-mentioned object, present invention employs following technical scheme:
A kind of method of counting of artificial interpolation cigarette filter rod, the number system that the method adopts comprises RFID, rfid interrogator, RFID gateway, S7-300PLC and server, RFID record filter stick information is arranged on filter stick and moulds on lattice, rfid interrogator is installed on the position that cigarette machine manually adds filter stick, rfid interrogator is for reading RFID, rfid interrogator is connected with RFID gateway, RFID gateway is connected with S7-300PLC by network, and S7-300PLC is connected with server by Industrial Ethernet; Described method of counting comprises the following steps:
1), when RFID enters identification range, rfid interrogator automatically reads filter stick and moulds information in lattice RFID;
2) filter stick that RFID gateway Real-time Collection rfid interrogator reads moulds the information of lattice RFID, and this information is stored in the appointed area of described RFID gateway;
3) electronic labeling information of S7-300PLC Real-time Collection RFID gateway collection, is stored in described S7-300PLC map section by information;
4) electronic labeling information that gathers of collection of server S7-300PLC4, and with the front electronic labeling information comparison once gathered, determine whether new electronic tag, then counter increased by 1 if new, otherwise abandon this electronic labeling information and do not count;
5) after the complete filter stick counting of described server process, assign flush instructions to described S7-300PLC, described S7-300PLC by the data dump in its map section, waits new data to be collected after receiving the instruction that described server issues; Simultaneously, after described S7-300PLC removes the data in map section, clear command is sent to described RFID gateway, after described RFID gateway receives instruction, information in appointed area is emptied, described RFID gateway sends erasing instruction to described rfid interrogator simultaneously, after described rfid interrogator receives erasing instruction, described filter stick is moulded the information erasing in lattice RFID.
As preferably, described RFID gateway is connected with S7-300PLC by adopting PROFINET network.PROFINET, has than TCP/IP network communication speed faster, more can complete data transmission fast, effectively prevent loss of data.
Beneficial effect of the present invention is: by equipment such as rfid interrogator, RFID gateway, RFID, S7-300PLC, server, PROFINET networks, realize accurately adding up the filter stick quantity used, really people being freed from hard work, increase work efficiency and the operational efficiency of equipment.And after filter stick is used, in time the information recorded in RFID is emptied, avoid the quality accident of moulding lattice initiation by mistake.
Accompanying drawing explanation
Fig. 1 is the structural representation of this number system.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is made a detailed explanation.
As shown in Figure 1, a kind of cigarette machine manually adds filter stick counting system, comprises filter stick and moulds lattice RFID 1, rfid interrogator 2, RFID gateway 3, S7-300PLC4, server 5.
Described RFID 1 is arranged on filter stick and moulds on lattice, records the information of filter stick, comprises the information such as filter stick specification, N lattice.
Described rfid interrogator 2 is installed on the position that cigarette machine manually adds filter stick, when described filter stick mould lattice RFID 1 enter identification range time, rfid interrogator 2 automatically reads filter stick and moulds information in lattice RFID 1.
Described RFID gateway 3 is connected with described rfid interrogator 2, and the filter stick that Real-time Collection rfid interrogator 2 reads moulds the information of lattice RFID 1, and this information is stored in the appointed area of described RFID gateway 3.
Described S7-300PLC4 is connected with described RFID gateway 3 by PROFINET network, the electronic labeling information that Real-time Collection RFID gateway 3 gathers, and information is stored in described S7-300PLC map section.Described PROFINET has the ability exchanging data fast, and reliable and stable.
Described server 5 is connected with described S7-300PLC4 by Industrial Ethernet, gather the electronic labeling information that S7-300PLC4 gathers, and with the front electronic labeling information comparison once gathered, determine whether new electronic tag, then counter is increased by 1 if new, otherwise abandon this electronic labeling information and do not count.
After described server 5 processes filter stick counting, assign flush instructions to described S7-300PLC4.Described S7-300PLC by the data dump in its map section, waits new data to be collected after receiving the instruction that described server 5 issues.Meanwhile, described S7-300PLC4 sends clear command to described RFID gateway 3 after removing the data in map section.After described RFID gateway 3 receives instruction, information in appointed area is emptied, described RFID gateway 3 sends erasing instruction to described rfid interrogator 2 simultaneously, after described rfid interrogator 2 receives erasing instruction, described filter stick is moulded the information erasing in lattice RFID 1.
Claims (1)
1. one kind is manually added the method for counting of cigarette filter rod, it is characterized in that the number system that the method adopts comprises RFID (1), rfid interrogator (2), RFID gateway (3), and server (5) S7-300PLC(4), RFID (1) record filter stick information is arranged on filter stick and moulds on lattice, rfid interrogator (2) is installed on the position that cigarette machine manually adds filter stick, rfid interrogator (2) is for reading RFID (1), rfid interrogator (2) is connected with RFID gateway (3), RFID gateway (3) is by PROFINET network and S7-300PLC(4) be connected, S7-300PLC(4) be connected with server (5) by Industrial Ethernet, described method of counting comprises the following steps:
1), when RFID (1) enters identification range, rfid interrogator (2) automatically reading filter stick moulds the information in lattice RFID (1);
2) filter stick that RFID gateway (3) Real-time Collection rfid interrogator (2) reads moulds the information of lattice RFID (1), and this information is stored in the appointed area of described RFID gateway (3);
3) S7-300PLC(4) RFID information that Real-time Collection RFID gateway (3) gathers, information is stored in described S7-300PLC(4) map section;
4) server (5) gathers S7-300PLC(4) the RFID information that gathers, and with the front RFID information comparison once gathered, determine whether new RFID, then counter is increased by 1 if new, otherwise abandon this RFID information and do not count;
5) after described server (5) processes filter stick counting, S7-300PLC(4 to described) assign flush instructions, described S7-300PLC(4) receive the instruction that described server (5) issues after, by the data dump in its map section, wait new data to be collected; Simultaneously, described S7-300PLC(4) remove in map section data after, clear command is sent to described RFID gateway (3), after described RFID gateway (3) receives instruction, information in RFID gateway (3) appointed area is emptied, described RFID gateway (3) sends erasing instruction to described rfid interrogator (2) simultaneously, after described rfid interrogator (2) receives erasing instruction, described filter stick is moulded the information erasing in lattice RFID (1).
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CN201310118666.2A CN103258219B (en) | 2013-04-08 | 2013-04-08 | A kind of method of counting of artificial interpolation cigarette filter rod |
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CN201310118666.2A CN103258219B (en) | 2013-04-08 | 2013-04-08 | A kind of method of counting of artificial interpolation cigarette filter rod |
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CN103258219B true CN103258219B (en) | 2015-10-28 |
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CN113919460B (en) * | 2021-10-14 | 2023-07-21 | 厦门烟草工业有限责任公司 | RFID information processing system and method for tobacco material container |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101510249A (en) * | 2009-03-06 | 2009-08-19 | 电子科技大学 | Multiple electronic label counting method |
CN101923626A (en) * | 2009-06-10 | 2010-12-22 | 中兴通讯股份有限公司 | Radio frequency identification system and anti-collision tag check terminating method thereof |
CN202296071U (en) * | 2011-10-20 | 2012-07-04 | 长沙赛普尔自动化工程设备有限公司 | Automatic information acquisition, identification and code-sticking system for tobacco material box |
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JP4963237B2 (en) * | 2007-01-24 | 2012-06-27 | 富士通株式会社 | Tag reader |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101510249A (en) * | 2009-03-06 | 2009-08-19 | 电子科技大学 | Multiple electronic label counting method |
CN101923626A (en) * | 2009-06-10 | 2010-12-22 | 中兴通讯股份有限公司 | Radio frequency identification system and anti-collision tag check terminating method thereof |
CN202296071U (en) * | 2011-10-20 | 2012-07-04 | 长沙赛普尔自动化工程设备有限公司 | Automatic information acquisition, identification and code-sticking system for tobacco material box |
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