ZA200603109B - Medical bandaging product - Google Patents
Medical bandaging product Download PDFInfo
- Publication number
- ZA200603109B ZA200603109B ZA200603109A ZA200603109A ZA200603109B ZA 200603109 B ZA200603109 B ZA 200603109B ZA 200603109 A ZA200603109 A ZA 200603109A ZA 200603109 A ZA200603109 A ZA 200603109A ZA 200603109 B ZA200603109 B ZA 200603109B
- Authority
- ZA
- South Africa
- Prior art keywords
- fabric
- tube
- knitted
- medical
- moisture
- Prior art date
Links
- 238000001266 bandaging Methods 0.000 title claims description 43
- 239000004744 fabric Substances 0.000 claims description 59
- 239000000758 substrate Substances 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 34
- 235000004879 dioscorea Nutrition 0.000 claims description 29
- 230000001681 protective effect Effects 0.000 claims description 22
- -1 polypropylene Polymers 0.000 claims description 19
- 239000004743 Polypropylene Substances 0.000 claims description 18
- 229920001155 polypropylene Polymers 0.000 claims description 18
- 229920000728 polyester Polymers 0.000 claims description 16
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 13
- 239000012567 medical material Substances 0.000 claims description 9
- 239000005871 repellent Substances 0.000 claims description 5
- 230000004888 barrier function Effects 0.000 claims description 4
- 230000002940 repellent Effects 0.000 claims 1
- 238000009940 knitting Methods 0.000 description 13
- 238000010276 construction Methods 0.000 description 11
- 239000010410 layer Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 210000003414 extremity Anatomy 0.000 description 8
- 229920002635 polyurethane Polymers 0.000 description 7
- 239000004814 polyurethane Substances 0.000 description 7
- 229920002334 Spandex Polymers 0.000 description 6
- 229920001410 Microfiber Polymers 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 239000003658 microfiber Substances 0.000 description 5
- 229920001296 polysiloxane Polymers 0.000 description 5
- 229920002994 synthetic fiber Polymers 0.000 description 5
- 239000012209 synthetic fiber Substances 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 239000011888 foil Substances 0.000 description 3
- 210000002683 foot Anatomy 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000009964 serging Methods 0.000 description 3
- 238000004078 waterproofing Methods 0.000 description 3
- PQVHMOLNSYFXIJ-UHFFFAOYSA-N 4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-1-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]pyrazole-3-carboxylic acid Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C=1C(=NN(C=1)CC(N1CC2=C(CC1)NN=N2)=O)C(=O)O PQVHMOLNSYFXIJ-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 210000000245 forearm Anatomy 0.000 description 2
- 239000002650 laminated plastic Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 206010011985 Decubitus ulcer Diseases 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229920002176 Pluracol® Polymers 0.000 description 1
- 208000004210 Pressure Ulcer Diseases 0.000 description 1
- 208000003251 Pruritus Diseases 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 241000482268 Zea mays subsp. mays Species 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 210000003484 anatomy Anatomy 0.000 description 1
- 210000003423 ankle Anatomy 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 238000003287 bathing Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- PASDCCFISLVPSO-UHFFFAOYSA-N benzoyl chloride Chemical compound ClC(=O)C1=CC=CC=C1 PASDCCFISLVPSO-UHFFFAOYSA-N 0.000 description 1
- 244000309466 calf Species 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 210000001513 elbow Anatomy 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000035876 healing Effects 0.000 description 1
- 208000015181 infectious disease Diseases 0.000 description 1
- 230000007803 itching Effects 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Landscapes
- Orthopedics, Nursing, And Contraception (AREA)
Description
v
MEDICAL BANDAGING PRODUCT
Technical Field and Background of the Invention
[0001] This invention relates to a water-resistant medical bandaging product according to several alternative embodiments. The medical bandaging product has application as a cast liner and as a cushion layer, for example, of a splint product. In either case, the medical bandaging product may be fabricated for use in pre-cut or continuous length form.
[0002] In the cast liner application the cast liner serves to protect the skin of a patent from the rigid or semi-rigid surface of a cast tape or other rigid material by which the limb is being immobilized during healing. The water-resistant nature of the bandage substantially reduces moisture retention both from patient perspiration and from wetting from the outside, such as when bathing. This, in turn, provides a more comfortable, : long-lasting bandage that resists odor and itching. The knit construction of the bandage provides conformability to the patient anatomy, particularly in joint areas, such as elbow, ankle and foot where acute angles can create creases in the bandage causing pressure points.
[0003] Therefore, it is an object of the invention to provide a bandage that is water-resistant.
[0004] It is another object of the invention to provide a bandage that is soft and durable.
[0005] It is another object of the invention to provide a tubular bandage that is capable of being formed by a tubular or flat knitting process.
[0006] It is another object of the invention to provide a bandage that can be packaged in either pre-cut or continuous lengths.
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[0007] It is another object of the invention to provide a bandage that has a water- resistant coating formed from an applied silicone or polyurethane-based monomer.
[0008] It is another object of the invention to provide a bandage that has a radial knit construction that provides fold regions in order to reduce or eliminate creasing of the bandage when the bandage is applied under a cast.
[0009] It is another object of the invention to provide a bandage that is fabricated as a cast liner for being positioned on a limb between the skin and a rigid or semi-rigid cast material.
[0010] It is another object of the invention to provide a bandage that is fabricated as a splint cushion positioned over a supporting substrate.
[0011] These and other objects of the present invention are addressed in the preferred embodiments disclosed below by providing a medical bandaging product, comprising a rib-knitted fabric constructed of synthetic yarns selected from the group consisting of acrylic, polyester and polypropylene yams, and an effective amount of a water-repelling treatment applied to the fabric for imparting water-repellent characteristics to the fabric.
[0012] According to one preferred embodiment of the invention, said rib-knitted fabric is circular-knitted to define a tube, with ribs extending longitudinally along the length of the tube.
[0013] According to another preferred embodiment of the invention, said rib- knitted fabric is circular-knitted to define a tube, with ribs extending radially around the periphery of the tube.
[0014] According to yet another preferred embodiment of the invention, the medical bandaging product includes an elastic yarn incorporated into the fabric to provide elasticity to the fabric.
[0015] According to yet another preferred embodiment of the invention, said medical bandaging product comprises a cast liner for being positioned over a limb to be treated and under a cast material.
Page 2 —
Amended 24 August 2007
[0016] According to yet another preferred embodiment of the invention, a splint product is provided in roll form for being dispensed in predetermined lengths suitable for a given medical use, and comprises an elongate sleeve formed of moisture- impervious material and sealable to prevent entry of moisture. An elongate medical material is positioned in said sleeve and sealed therein against entry of moisture until use. The medical material comprises a substrate, a reactive system impregnated into or coated onto said substrate, said system remaining stable when maintained in substantially moisture-free conditions and hardening upon exposure to sufficient moisture to form a rigid, self supporting structure, and a soft, flexible, protective tubular wrapping enclosing said substrate along its length to provide a cushioning barrier between the substrate and the skin of a patient when the material is in use, said soft, flexible protective wrapping comprising a rib-knitted fabric constructed of synthetic yams selected from the group consisting of acrylic, polyester and polypropylene yams.
Means are provided for resealing said sleeve against entry of moisture after a predetermined length of said bandaging product has been dispensed for use to prevent hardening of said substrate remaining in said sleeve.
[0017] According to yet another preferred embodiment of the invention, said rib- knitted fabric of the protective wrapping is circular-knitted to define a tube, with ribs extending longitudinally along the length of the tube.
[0018] According to yet another preferred embodiment of the invention, said rib- knitted fabric of the protective wrapping is circular-knitted to define a tube, with ribs extending radially around the periphery of the tube.
[0019] According to yet another preferred embodiment of the invention, the protective wrapping includes an elastic yarn incorporated into the fabric to provide elasticity to the fabric.
[0020] According to yet another preferred embodiment of the invention, the protective wrapping comprises a knitted fabric constructed of synthetic yams selected from the group consisting of acrylic, polyester and polypropylene yams, said fabric
Page 3 -
having a knit structure wherein a major surface of the fabric comprises regular courses and wales of soft, deformable tufts defined by yam loops extending outwardly above a base of the fabric.
[0021] According to yet another preferred embodiment of the invention, a splint product in roll form is provided for being dispensed in predetermined lengths suitable for a given medical use, comprising an elongate sleeve formed of moisture-impervious material and sealable to prevent entry of moisture and an elongate medical material positioned in said sleeve and sealed therein against entry of moisture until use. The medical material comprises a substrate, a reactive system impregnated into or coated onto said substrate, said system remaining stable when maintained in substantially moisture-free conditions and hardening upon exposure to sufficient moisture to form a rigid, self supporting structure. A medical bandaging product comprising a soft, flexible protective wrapping enclosing said substrate along its length to provide a cushioning barrier between the substrate and the skin of a patient when the material is in use. The protective wrapping comprises a rib-knitted fabric constructed of synthetic yams selected from the group consisting of acrylic, polyester and polypropylene yams.
Means are provided for resealing said sleeve against entry of moisture after a predetermined length of said bandaging product has been dispensed for use to prevent hardening of said substrate remaining in said sleeve.
[0022] According to yet another preferred embodiment of the invention, a cast liner is provided comprising a rib-knitted fabric constructed of synthetic yarns selected from the group consisting of acrylic, polyester and polypropylene yams, and an effective amount of a water-repelling treatment applied to the fabric for imparting water-repellent characteristics to the fabric.
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[0023] Some of the objects of the invention have been set forth above. Other objects and advantages of the invention will appear as the invention proceeds when taken in conjunction with the following drawings, in which:
[0024] Figure 1 is a perspective view of a medical bandaging product in the form of a cast liner according to one embodiment of the invention;
[0025] Figures 2-6 are views showing a length of the cast liner being applied to the forearm of a patient and formed into a cast with an overlying cast tape;
[0026] Figure 7 shows a continuous length of the cast liner in a dispensing package;
[0027] Figure 8 shows a pre-cut length of the cast liner packaged for distribution and storage until ready for use;
[0028] Figure 9 is a partial perspective view with parts broken away of a synthetic splint product utilizing the medical bandaging product as a protective cushion between the patient and the substrate;
[0029] Figure 10 is a perspective view of a cut length of the synthetic splint product removed from the foil protective sleeve;
[0030] Figure 11 is a cross-section of the synthetic splint product shown in Figure 10;
[0031] Figures 12 and 13 show application of a length of the synthetic splint product to a limb;
[0032] Figure 14 is a perspective view of a length of a medical bandaging product according to an alternative embodiment of the invention having a "popcorn" surface texture,
[0033] Figure 15 is an enlarged view of the textured outer surface of the medical bandaging product shown in Figure 14;
[0034] Figure 16 is a perspective view of a length of medical material according to an alternative embodiment of the invention;
Page 5 -
[0035] Figure 17 is an enlarged view of the outer surface of the medical bandaging product;
[0036] Figures 18-22 are views showing a length of the medical bandaging product being applied as a cast liner to the forearm of a patient and formed into a cast with an overlying cast tape;
[0037] Figure 23 shows a continuous length of the cast liner in a dispensing package;
[0038] Figure 24 shows a pre-cut length of the cast liner packaged for distribution and storage until ready for use;
[0039] Figure 25 shows a continuous length of the medical bandaging product in the form of a synthetic splint being dispensed from a dispensing carton;
[0040] Figure 26 shows the continuous length of medical bandaging product sealed to prevent moisture intrusion;
[0041] Figure 27 is a partial perspective view with parts broken away of a synthetic splint product utilizing the medical bandaging product as a protective cushion between the patient and the substrate;
[0042] Figure 28 is a perspective view of a cut length of the synthetic splint product removed from the foil protective sleeve;
[0043] Figure 29 is a cross-section of the synthetic splint product shown in Figure 10; and
[0044] Figures 30 and 31 show application of a length of the synthetic splint product to a limb.
Description of the Preferred Embodiment and Best Mode
[0045] Referring now specifically to the drawings, a cast liner according to one embodiment of the present invention is illustrated in Figure 1 and shown generally at reference numeral 10. The cast liner 10 is shown, as intended for use, in tubular form.
The tube may be formed by knitting a yam or a sliver on a conventional circular knitting
Page 6 —
machine, or knitting on a flat-bed machine, and then forming the flat fabric into a tube using a seam, such as an overedge or serging seam. The knitting machine may have a double-knit capability.
[0046] The cast liner 10 is knitted from spun synthetic fiber yarns, such as conventional or microfiber acrylic, polypropylene or polyester yarns. The water-resistant nature of the cast liner 10 results from a process of coating the knitted fabric with a silicone or polyurethane-based monomer. The cast liner 10 may be formed from filament or spun yams, with spun textured yarns being the preferred construction. An elastic yarn provides stretch and recovery to the cast liner 10.
[0047] In general, the outer surface 11 of the cast liner 10 has a soft, plush appearance and feel resulting from the use of synthetic slivers or yams having a Dtex ‘range of between 10s to a 4 cotton. The inner surface 12 shows a distinct rib appearance with the ribs running longitudinally along the length of the cast liner 10.
[0048] The preferred construction is a double jersey 2 in 1 rib with the ribs spaced between 1/8" and 1/16" apart. The cast liner 10 may be formed into tubes have diameters of between 1" and 6", with a diametrical expansion of between 20-60 percent. This permits use of the cast liner 10 on a wide variety of patient sizes with a degree of expansion that permits a snug, conforming fit without reducing circulation in the affected area. Elongation along the longitudinal axis is preferably between 20 and percent. A variety of other knit patterns is also possible, so long as the essential characteristics of the cast liner 10 remain the same.
[0049] The approximate weight is between 150-250 grams for a cast liner 10 having a thickness of between .01 and .018".
[0050] The add-on of the water-resistant coating is between 30-80 percent by weight.
[0051] Altematively, a waterproofing agent comprised of water, organic alcohol and complex fatty waxes, such as Eco 2000 waterproofing manufactured by Eco2000
Pty Ltd, Mornington, Australia may be suitable for some applications at an application
Page 7 -
rate of between 5-10 square meters of fabric per liter of waterproofing. This agent penetrates rather than coats the fibers of the cast liner.
[0052] Referring now to Figures 2-6, the cast liner 10 is shown being applied to a limb and wrapped with a conventional cast tape "T". The cast liner 10 is applied with the ribbed inner surface 12 next to the skin. The ribs, which separate slightly when applied to the limb, provide enhanced air flow and moisture removal from the skin.
[0053] Referring to Figure 7, a continuous length, for example 10-15 meters, of the cast liner 10 is shown formed into a coil and packaged in a dispensing box 13. A desired length is obtained by extracting the free end of the cast liner 10 from the dispensing box 13 and cutting off the desired length.
[0054] A pre-cut length 14 of the cast liner 10 is shown in Figure 8, packaged in rolled form in a protective package 15. The pre-cut length 14 of the cast liner is formed by cutting a longer length of the cast liner 10 into the desired lengths, and then packaging them in a suitable fashion for subsequent use.
[0055] Referring now to Figures 10-13, the same medical bandaging product used as the cast liner 10 can be used as a padding layer for a medical bandaging product of the type that incorporates a moisture curable resin into a substrate for use as a splint.
[0056] The medical bandaging product 20 is comprised generally of an outer elongate tubular sleeve 21 which is formed of a moisture-impervious material such as a laminated plastic/aluminum film heat sealed along opposite, parallel extending sides.
[0057] An elongate splint material 22, described in detail below, is positioned within sleeve 21 and is maintained in substantially moisture-free conditions until dispensed. The end of sleeve 21 is sealed with sealing means, such as a clamp, to prevent hardening of the unused portion of the splint material 22.
[0058] Once the appropriate length of the splint material 22 has been dispensed and cut from the roll, it is removed from sleeve 21 and the cut portion of the sleeve 21 is discarded.
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[0059] Splint material 22 comprises a substrate 23 comprised of a suitable number of overlaid layers, for example, 6 layers, of a woven or knitted relatively open fabric, constructed of, for example, fiberglass, or various combinations of synthetic fibers. Substrate 23 is contained within a tubular length of a padding layer 25 having a construction as identified above with relation to the cast liner 10. The padding layer provides a cushioning protective layer between the skin of the patient and substrate 23. Substrate 23 is impregnated or coated with a reactive system which remains stable when maintained in substantially moisture-free conditions but which hardens upon exposure to sufficient moisture to form a rigid, self-supporting structure. A typical formulation of the reaction system is set forth in the following table:
Typical Formulation:
Isonate! 143L or
Mondurt CD or polyisocyanate 50.0%
Rubinate | X1168
Pluracol! P1010 polyol 46.6%
DC-200 Silicone defoaming agent 0.30%
Benzoyl Chloride stabilizer 0.10%
Thancat! DM-70 catalyst 3.0% 100%
[0060] A complete discussion of the parameters of the reactive system, the manner of production and the variables which apply are found in U.S. Patent No. 4,411,262, referred to above.
[0061] Hardening of the substrate 23 and thus of the splint material 22 is activated by dipping or spraying with water. Then excess moisture is squeezed from the splint material 22 with a towel.
[0062] Referring now to Figure 12, an appropriate length of splint material 22 is formed to the shape of the body member to be immobilized. This particular type of splint, known as a posterior short leg splint, is formed by molding a length of the splint material 22 to the calf and up over the heel and onto the foot. Then, splint material 22 is overwrapped with a conventional elastic bandage "B", as is shown in Figure 13.
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[0063] A cast liner according to another embodiment of the present invention is illustrated in Figure 14 and shown generally at reference numeral 40. The cast liner 40 is shown, as intended for use, in tubular form. The tube may be formed by knitting a sliver on a conventional circular knitting machine, or knitting on a flat-bed machine, and then forming the flat fabric into a tube using a seam, such as an overedge or serging seam. The knitting machine may have a double-knit capability.
[0064] The cast liner 40 is knitted from spun synthetic fiber yarns, such as conventional microfiber acrylic, polypropylene or polyester yarns. The water-resistant nature of the cast liner 40 results from a process of coating the knitted fabric with a silicone or polyurethane-based monomer. The cast liner 40 may be formed from filament or spun yams, with spun textured yams being the preferred construction.
[0065] In general, the outer surface 41 of the cast liner 40 has a soft, "popcom” appearance and feel resulting from the use of yams or slivers formed from microfiber synthetic yarns, as is shown in figure 15, knitted under low tension with sufficient overfeed to allow the yams to loop upwardly and form the "popcormn™like puffs. The surfaces 41 and 42 show a distinct, puffy, "popcom™ appearance caused by adjacent ranks and files of microfiber yams contracted by the elastic yams. Except for actual yarn construction and appearance, characteristics of the cast liner 40 are similar to the cast liner 10, and is also suitable for use as a cushion layer for a splint product.
[0066] Referring now to Figures 16-22, a medical bandaging product in the form of a cast liner 50 according to the preferred embodiment of the invention is shown. The cast liner 50 is shown, as intended for use, in tubular form. The tube may be formed by knitting yarns or slivers on a conventional circular knitting machine, or knitting on a flat-bed machine, and then forming the flat fabric into a tube using a seam, such as an overedge or serging seam. The knitting machine may have a double-knit capability.
[0067] The cast liner 50 is knitted from spun synthetic fiber yams, such as conventional microfiber acrylic, polypropylene or polyester yarns. The water-resistant nature of the cast liner 50 results from a process of coating the knitted fabric with a
Page 10 -
silicone or polyurethane-based. monomer. The cast liner 50 may be formed from filament or spun yams, with spun textured yams being the preferred construction.
[0068] The cast liner 50 has a soft, conformable construction with outer and inner surfaces 51 and 52 characterized by a radially-extending ribs 54, i.e., a rib 54 that extends spirally around the periphery of the cast liner 50, rather than longitudinally along the cast liner, as with cast liner 10. The ribs 54 thus provide close and regularly spaced-apart weakness areas between adjacent ribs 54 that allow the cast liner 50 to be conformed around the bend of, for example, the elbow or foot, with a minimum of creasing. Rather, the cast liner 50 will bend naturally and progressively at points between adjacent ribs 54 around and along the area where the bend is most pronounced. Accommodating the natural direction of bending in this manner greatly increases comfort and reduces or eliminates the creation of pressure points that can cause chafing, pressure sores and, in extreme cases, infection.
[0069] In Figures 18-22 the cast liner 50 is shown being applied to a limb and wrapped with a conventional cast tape "T".
[0070] A preferred embodiment of the cast liner 50 is as follows:
Yam Enya Neofil 2/100 Decitex 80 filament white textured polypropylene, or
Enya Neofil 2/70 Decitex 80 filament white texture polypropylene
Dorlastan 70 denier elastane Polyester/Polyurethane
Construction 18.3 ribs/inch (7.2 ribs/cm), 8 needles per rib inch diameter cylinder, 440 needies 4 ends of 1/100/80 Enya polypropylene 2 ends of 70 denier Dorlastan polyester/polyurethane 4 feeds 1 feed—2/100/80 polypropylene 2 feed-2/100/80 + 70 Denier Dorlastan 3 feed—-2/100/80 polypropylene 4 feed-—-2/100/80 + 70 Denier Dorlastan
Thickness 2/5-40 mm
Courses 30-60 inch
Page 11 —
[0071] Dorlastan polyester/polyurethane is a dry spun elastic filament that provides durability, long-term dimensional stability and soft elasticity, and is manufactured by Bayer Faser GmbH.
[0072] Referring to Figure 23, a continuous length, for example 10-15 meters, of the cast liner 50 is shown formed into a coil and packaged in a dispensing box 13. A desired length is obtained by extracting the free end of the cast liner 50 from the dispensing box 13 and cutting off the desired length.
[0073] A pre-cut length 54 of the cast liner 40 is shown in Figure 24, packaged in rolled form in a protective package 15. The pre-cut length 54 of the cast liner 40 is formed by cutting a longer length of the cast liner 50 into the desired lengths, and then packaging them in a suitable fashion for subsequent use. [0074) Referring now to Figures 25-29, the same material used as the cast liner 50 can be used as a padding layer for a medical bandaging product of the type that incorporates a moisture curable resin into a substrate for use as a splint.
[0075] The medical bandaging product 60 is comprised generally of an outer elongate sleeve 61 which is formed of a moisture-impervious material such as a laminated plastic/foil sheet material. Sleeve 61 is heat sealed along opposite, parallel extending sides to form an elongate tube. An elongate splint material 62, described in detail below, is positioned within sleeve 61 and is maintained in substantially moisture- free conditions until dispensed. The end of sleeve 61 is sealed with sealing means, such as a clip 54, shown in Figure 26, to prevent hardening of the unused portion of the splint material 62. The elongate sleeve 61 is rolled, festooned or otherwise configured to fit within a dispensing carton 66, and is dispensed through a slot 67.
[0076] Once the appropriate length of the splint material 62 has been dispensed and cut from the roll, it is removed from sleeve 61 and the cut portion of the sleeve 61 is discarded.
[0077] Splint material 62 is formed of a substrate 69 comprised of a suitable number, for example, 6, of overlaid layers of a woven or knitted relatively open fabric,
Page 12 -
constructed of, for example, fiberglass, or various combinations of synthetic fibers.
Substrate 69 is contained within a tubular length of a padding layer 70 having a construction as identified with relation to the cast liner 50. The padding layer 70 provides a cushioning protective layer between the skin of the patient and substrate 69.
Substrate 69 is impregnated or coated with a reactive system which remains stable when maintained in substantially moisture-free conditions but which hardens upon exposure to sufficient moisture to form a rigid, self-supporting structure. A typical formulation of the reaction system is as set forth in the table above with reference to the splint material 22.
[0078] Hardening of the substrate 69 and thus of the splint material 62 is activated by dipping or spraying with water. Then excess moisture is squeezed from the splint material 62 with a towel.
[0079] In Figure 30, an appropriate length of splint material 62 is formed to the shape of the body member to be immobilized as described above with reference to a posterior short leg splint, and overwrapped with a conventional elastic bandage "B", as is shown in Figure 31.
[0080] A medical bandaging product is described above. Various details of the invention may be changed without departing from its scope. Furthermore, the foregoing description of the preferred embodiments of the invention and the best mode for practicing the invention are provided for the purpose of illustration only and not for the purpose of limitation--the invention being defined by the claims.
Units which are used in this specification and which are not in accordance with the metric system may be converted to the metric system with the aid of the following table:
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Amended 24 August 2007
Claims (20)
1. A medical bandaging product, comprising a rib-knitted fabric constructed of synthetic yams selected from the group consisting of acrylic, polyester and polypropylene yarns; and an effective amount of a water-repelling treatment applied to the fabric for imparting water-repellent characteristics to the fabric.
2. A medical bandaging product according to claim 1, wherein said rib-knitted fabric is circular-knitted to define a tube, with ribs extending longitudinally along the length of the tube.
3. A medical bandaging product according to claim 1, wherein said rib-knitted fabric is circular-knitted to define a tube, with ribs extending radially around the periphery of the tube.
4. A medical bandaging product according to claim 4, and including an elastic yarn incorporated into the fabric to provide elasticity to the fabric.
5. A medical bandaging product according to claims 1, 2 or 3, wherein said medical bandaging product comprises a cast liner for being positioned over a limb to be treated and under a cast material. Page 14 —
6. A splint product in roll form for being dispensed in predetermined lengths suitable for a given medical use, comprising: (@) an elongate slesve formed of moisture-impervious material and sealable to prevent entry of moisture; (b) an elongate medical material positioned in said sleeve and sealed therein against entry of moisture until use, said medical material comprising: (i) a substrate; : (ii) a reactive system impregnated into or coated onto said substrate, said system remaining stable when maintained in substantially moisture-free conditions and hardening upon exposure to sufficient moisture to form a rigid, self supporting structure; and (iii) a soft, flexible, protective tubular wrapping enclosing said substrate along its length to provide a cushioning barrier between the substrate and the skin of a patient when the material is in use, said soft, flexible protective wrapping comprising a rib-knitted fabric constructed of synthetic yarns selected from the group consisting of acrylic, polyester and polypropylene yarns; and (c) means for resealing said sleeve against entry of moisture after a predetermined length of said bandaging product has been dispensed for use to prevent hardening of said substrate remaining in said sleeve.
7. A splint product according to claim 6, wherein said rib-knitted fabric of the protective wrapping is circular-knitted to define a tube, with ribs extending longitudinally along the length of the tube. Page 15 -
8. A splint product according to claim 6, wherein said rib-knitted fabric of the protective wrapping is circular-knitted to define a tube, with ribs extending radially around the periphery of the tube.
9. A splint product according to claim 8, and including an elastic yam incorporated into the fabric to provide elasticity to the fabric.
10. A medical bandaging product, comprising a knitted fabric constructed of synthetic yams selected from the group consisting of acrylic, polyester and polypropylene yams, said fabric having a knit structure wherein a major surface of the fabric comprises regular courses and wales of soft, deformable tufts defined by yarn loops extending outwardly above a base of the fabric.
11. A medical bandaging product according to claim 10, and including an elastic yam incorporated into the fabric to provide elasticity to the fabric.
12. A medical bandaging product according to claim 11, and including an effective amount of a water-repelling treatment applied to the fabric for imparting water- repellent characteristics to the fabric. Page 16 —
13. A medical bandaging product according to claim 10, 11 and 12, and comprising a cast liner for being positioned over a limb to be treated and under a cast material.
14. A splint product in roll form for being dispensed in predetermined lengths suitable for a given medical use, comprising: (@) an elongate sleeve formed of moisture-impervious material and sealable to prevent entry of moisture; (b) an elongate medical material positioned in said sleeve and sealed therein against entry of moisture until use, said medical material comprising: (i) a substrate; (ii) a reactive system impregnated into or coated onto said substrate, said system remaining stable when maintained in substantially moisture-free conditions and hardening upon exposure to sufficient moisture to form a rigid, self supporting structure; and (iii) medical bandaging product comprising a soft, flexible protective wrapping enclosing said substrate along its length to provide a cushioning barrier between the substrate and the skin of a patient when the material is in use, said soft, flexible protective wrapping comprising a rib-knitted fabric constructed of synthetic yams selected from the group consisting of acrylic, polyester and polypropylene yams; and (c) means for resealing said sleeve against entry of moisture after a predetermined length of said bandaging product has been dispensed for use to prevent hardening of said substrate remaining in said sleeve. Page 17 —
15. A splint product according to claim 14, wherein said rib-knitted fabric of the protective wrapping is circular-knitted to define a tube, with ribs extending longitudinally along the length of the tube.
16. A splint product according to claim 14, wherein said rib-knitted fabric of the protective wrapping is circular-knitted to define a tube, with ribs extending radially around the periphery of the tube.
17. A cast liner, comprising a rib-knitted fabric constructed of synthetic yarns selected from the group consisting of acrylic, polyester and polypropylene yams, and an effective amount of a water-repelling treatment applied to the fabric for imparting water-repellent characteristics to the fabric.
18. A medical bandaging product according to claim 17, wherein said rib- "knitted fabric is circular-knitted to define a tube, with ribs extending longitudinally along the length of the tube.
19. A medical bandaging product according to claim 17, wherein said rib- knitted fabric is circular-knitted to define a tube, with ribs extending radially around the periphery of the tube. Page 18 —
20. A medical bandaging product according to claim 19, and including an elastic yarn incorporated into the fabric to provide elasticity to the fabric.
Page 19 —
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ZA200603109A ZA200603109B (en) | 2003-10-29 | 2003-10-29 | Medical bandaging product |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ZA200603109A ZA200603109B (en) | 2003-10-29 | 2003-10-29 | Medical bandaging product |
Publications (1)
Publication Number | Publication Date |
---|---|
ZA200603109B true ZA200603109B (en) | 2007-09-26 |
Family
ID=40651889
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
ZA200603109A ZA200603109B (en) | 2003-10-29 | 2003-10-29 | Medical bandaging product |
Country Status (1)
Country | Link |
---|---|
ZA (1) | ZA200603109B (en) |
-
2003
- 2003-10-29 ZA ZA200603109A patent/ZA200603109B/en unknown
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