ZA200503593B - Installation and method for the production of glass stoppers used for sealing bottles - Google Patents
Installation and method for the production of glass stoppers used for sealing bottles Download PDFInfo
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- ZA200503593B ZA200503593B ZA200503593A ZA200503593A ZA200503593B ZA 200503593 B ZA200503593 B ZA 200503593B ZA 200503593 A ZA200503593 A ZA 200503593A ZA 200503593 A ZA200503593 A ZA 200503593A ZA 200503593 B ZA200503593 B ZA 200503593B
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- mold
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- glass
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- 239000011521 glass Substances 0.000 title claims description 107
- 238000000034 method Methods 0.000 title claims description 26
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 238000007789 sealing Methods 0.000 title claims 3
- 238000009434 installation Methods 0.000 title 1
- 238000003825 pressing Methods 0.000 claims description 37
- 239000011796 hollow space material Substances 0.000 claims description 28
- 230000008569 process Effects 0.000 claims description 22
- 238000001816 cooling Methods 0.000 claims description 15
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 239000006060 molten glass Substances 0.000 claims description 7
- 230000007704 transition Effects 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000005401 pressed glass Substances 0.000 claims description 4
- 235000015040 sparkling wine Nutrition 0.000 claims description 4
- 235000014101 wine Nutrition 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000011324 bead Substances 0.000 claims description 2
- 230000000295 complement effect Effects 0.000 claims description 2
- 239000007799 cork Substances 0.000 claims 1
- 238000006073 displacement reaction Methods 0.000 claims 1
- 238000012544 monitoring process Methods 0.000 claims 1
- 239000005445 natural material Substances 0.000 claims 1
- 210000003128 head Anatomy 0.000 description 28
- 230000000694 effects Effects 0.000 description 8
- 238000013016 damping Methods 0.000 description 4
- 235000019353 potassium silicate Nutrition 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 210000001331 nose Anatomy 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
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- 230000002349 favourable effect Effects 0.000 description 1
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- 230000005484 gravity Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- 238000007493 shaping process Methods 0.000 description 1
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- Containers Having Bodies Formed In One Piece (AREA)
Description
i v 1 L2647 PWO
The invention relates to a plant for the manufacture of glass stoppers provided with a head part for the closing of bottles, in particular of wine bottles and sparkling wine bottles, comprising a multi-part mold which determines, in the closed state, the negative contour of the stopper to be manufactured, a feeder system for the supply of the mold with molten glass, a multistation press and an arrangement for the removal and for the further handling of the glass stoppers produced as well as glass stoppers in particular produced by means of such a plant.
Glass stoppers for the closing of bottles are known. These known glass stoppers are usually manufactured by means of the so-called injection method, i.e. liquid glass material, which fills the hollow space of the mold, 1s injected into a closed mold from the lower side or from the upper side.
After corresponding cooling, the solidified glass string at the supply side has to be cut off. It is not only a disadvantage in this process that the cut position also has to be ground and polished for the re-establishment of the glass character, but substantial residual glass above all arises in the reservoir which has to be eliminated or, optionally, supplied to recycling.
Generally, this injection process for the manufacture of glass stopper is to be called technically complex and accordingly also expensive.
It is the object of the present invention to provide a plant for the manufacture of glass stoppers for the closing of bottles which, on the one hand, ensures a glass stopper production in accordance with precisely pre-determined contours and, on the other hand, permits a dramatic reduction of the production costs and thus the use of such glass stoppers in particular subsequently completed with an elastic seal in a large volume and also permits conventional closing corks as a replacement.
A plant in accordance with the invention includes a multi-part mold which determines, in the closed state, the negative contour of the stopper to be manufactured, a feeder system for the supplying of the mold with molten glass, a multistation automatic press and an arrangement for the removal and for the further handling of the glass stoppers produced; and this plant is characterized in that the mold is formed by a base part having a cut-out corresponding to a first part length of a stopper, by a middle part of two part elements of a mold which can be displaced relative to one another and perpendicular to the longitudinal mold axis, which can be coupled in a self-centering process and which determine a hollow space corresponding to a second part length of a stopper and to at least one main region of the head part in the coupled state and in the state contacing the base part and by an upper part closing the hollow space of the head part and having a central pressing stamp axially displaceable relative to the upper part for the formation of a tolerance compensating recess in the head part of the stopper.
It is possible in a surprising manner by means of such a plant, and despite unavoidable fluctuations of the weight of the glass gob required to feed the mold and despite unavoidable changes in the mold volume caused by necessary mold cleaning processes, to permanently satisfy the pre-determined precision demands, and indeed by the specific design of the mold, on the one hand, and the provision of a tolerance compensating recess in the head part of the stopper, on the other hand.
A particularly advantageous aspect of the invention is characterized in that the hollow space of the mold associated with the middle part extends axially upwardly beyond the planar surface of the head part and the upper part with an associated pressing stamp closing the hollow space of the head part engages in a shape-matched manner with a ring neck into the hollow space determined by the part elements of the mold, with the outer diameter of the ring neck being smaller than the outer diameter of the head part.
In this manner, the head part of the stopper - to the extent its radially outer contours are affected - is shaped in the hollow space formed by the part elements of the mold. The planar surface of the head part is bounded by the ring neck and by the plunger of the upper part of the mold. When the mold is closed, the position of the dividing line between the upper part of the mold and the part elements of the mold forming the middle part of the mold are selected such that it is disposed beneath the planar surface in the region of the stopper rounding. In this manner, any disturbing, in particular function-disturbing burr-formation is eliminated with certainty and, moreover, a perfect surface of the upper planar surface and of the upper cylindrical surface of the head part is ensured.
The part elements of the mold determining the individual regions of the mold are made such that they center themselves when moved together, for which purpose the mold surfaces contacting one another in the closed state are provided with complementary mold closing members which preclude any lateral offset. The avoidance of lateral offset is of substantial importance for the observation of the precision criteria. In this connection, the provision of a cross-centering device between the middle part and the upper part also has a particularly advantageous effect.
A further special feature of the invention consists of the fact that the station designed for the feeding of the mold with glass gobs is simultaneously made as a station for the carrying out of the pressing process. In this manner, a substantial quality improvement of the glass stopper is achieved, since the pressing process is carried out immediately directly after the introduction of a glass gob into the mold, i.e. without any disturbing time loss, and thus a fast attachment of the still relatively liquid glass to the mold on all sides is promoted which in turn results in a high surface quality of the finished product.
The feeder system used is made such that the individual glass gobs can impact onto the base of the mold while falling through the middle part of the mold without touching, for which purpose the diameter to length ratio of the individual glass gobs is selected to be in the range from approximately 1 : 3.5 and it is thus achieved that the respective glass gob length is larger than the depth of the total hollow space of the mold.
A likewise important measure for the high quality of the manufactured glass stopper consists of the fact that a fall and guide channel is provided in the feed station for the mold-centered supply of glass gobs with a pre- settable drop height. By this selectable drop height, which can, for example, lie in the range of approximately 1 m, so much kinetic energy can specifically be imparted to the respective glass gob that the impact energy resulting therefrom in the hollow space of the mold is just sufficient to bring the liquid glass of the glass gob practically abruptly into contact with the mold wall over the total mold height, and indeed up to and into the upper region, where the ring neck and the stamp of the upper part of the mold then become effective. This abrupt and full-area striking of the whole mold wall ensures a high quality of the glass or of the article.
The mold consisting of the individual components is preferably suspended freely hovering in a mold holder, in particular via a type of collar arm such that a free space is created beneath the mold into which any cullets which may arise, or also stoppers not correctly transported away, can fall so that no risk of a disturbance of the closing movement of the mold can arise.
To ensure that releasing tendencies of the glass from specific regions of the mold wall during the cooling process which can result in a reduced quality are eliminated, in accordance with the invention, a mechanical or pneumatic follow-up pressing takes place in one or more stations downstream of the feeding and pressing station, which results in a stabilization of the outer skin. For this purpose, the recess and/or the planar surface are also acted on by pressure by compressed air or also by means of a stamp for a brief period, e.g. during approximately half a second.
A device which becomes active directly after the pressing process is preferably used for the short-term heating of the region of the recess of the head part to achieve shrinking processes being restricted to this region not representing a functional surface. If the collapsing of the surface due to shrinking in this non-critical region is to be prevented or minimized, a pressing stamp with a concavely formed end face is preferably used so that the convex region initially created is changed to a substantially planar region after shrinking has taken place and thus a higher quality product is created.
The measures described above also contribute entirely to the fact that the tolerances in the region of the seal to be received can be pre-determined in a very defined manner and can be observed precisely, which is of substantial importance for the trouble-free function of the finished glass stopper in cooperation with a bottle to be closed.
v 6
A glass stopper in accordance with the invention for the closing of bottles which is in particular suitable for the reception of a ring-shaped seal element in the transition region from the stopper part to the head part is characterized in that this glass stopper is made as a pressed glass stopper and in that a plate-shaped or dish-shaped recess with or without lettering is provided in the head part adjoining the stopper part.
The volume of this recess does not have to remain constant in the production of a plurality of such glass stoppers, but it is characteristic for the glass stoppers in accordance with the invention that this volume is variable to a certain extent in order to compensate tolerances of the glass gobs and/or changes of the hollow space of the mold in this manner.
The stopper part has a ring-shaped recess adjacent to the head part for the reception of a ring-shaped seal, in particular a seal L-shaped in cross- section, wherein the part of the L-shaped seal disposed in the recess is designed somewhat in the manner of a bead in the manner of an O ring and the part of the L-shaped seal adjoining the lower side of the head part is designed in the form of a flat ring so that this seal part of flat-ring shape comes to lie between the upper end of a bottle and the head part.
Glass stoppers for the closing of bottles are subjected to very substantial strains and stresses in practice, with damage to such glass stoppers being able to result in a restriction of their function and in particular also to risks for the consumer. There is accordingly a large interest in ensuring that such glass stoppers are not damaged where possible on their way between the manufacture in the glass press and their end in the glass container for recycling glass.
It becomes possible in accordance with the present invention to dramatically increase the insensitivity of such glass stoppers with respect to mechanical damage, for which purpose the glass stoppers are subjected to a controlled hardening process directly after their mold removal in the press.
In this controlled hardening process, the glass stoppers are first heated to a substantially uniform temperature throughout, in particular in the range of 500 to 600°C and are then cooled very intensely, in particular with fan air, with first the outer skin of the glass stopper being cooled very fast as part of this intense cooling and thus being stabilized.
Since glass is a poor conductor of heat, it takes some time until the heat stored at the interior of the glass stopper can move outwardly and be dissipated by the fan air. During the cooling of the core of the glass stopper, this core attempts to shrink or to contract, which is, however, prevented by the already cooled and so firm outer skin. The consequence of this is that very strong tensile stresses build up at the interior of the glass stopper which are compensated and balanced by corresponding pressure stresses inside the outer skin.
The glass stopper thermally hardened by controlled quenching in accordance with the invention has substantial compression stresses in its outer regions, i.e. before the glass stopper breaks, tensile stresses must first be introduced into these outer regions which are higher than the compression stresses induced by the controlled quenching. The glass stopper accordingly has a substantially increased strength in use.
This high strength of the glass stopper in accordance with the invention represents a substantial safety aspect in the handling and practical use of the glass stoppers and also ensures an always absolutely secure closing of the bottles. This could not be ensured in the required manner if the stopper were even only slightly damaged and if in particular the support surface for the seal were impaired.
Such disturbing damage can in particular also occur in the bottling machine of the bottles; however thermally hardened stoppers in accordance with the invention are decisively less sensitive to such risks of damage.
If, however, such a stopper in accordance with the invention is actually damaged, e.g. by scratching or the like, this stopper would immediately disintegrate into a plurality of small particles due to the high stresses present in the glass, i.e. a practically automatic separating out of damaged stoppers takes place. The disintegration into a plurality of small particles also represents an advantage under safety aspects.
Embodiments of plants in accordance with the invention will be described in the following with reference to the drawing; there are shown in the drawing:
Fig. 1 a schematic axially sectional representation of the mold used inside the plant for the manufacture of glass stoppers;
Fig. 2 a schematic axially sectional representation of an embodiment variant in which the pressing mold is suspended freely hovering in a mold holder;
Fig. 3 a representation substantially corresponding to Fig. 2, with two molds, however, being received simultaneously in the mold holder; and
Fig. 4 a further schematic axially sectional representation approximately analogous to Fig. 1, with a particularly advantageous aspect and a corresponding interaction between the part elements of the mold and the upper part of the mold, however, being realized.
In accordance with Fig. 1, a mold suitable for the manufacture of a pressed glass stopper 10 in accordance with the invention includes a base part 1, a middle part 2 and an upper part 3 to which an axially movable pressing stamp 5S belongs.
The preferably cylindrical pressing stamp 5 is guided separately or precisely in the upper part 3 of the mold and is supported with respect to this upper part via a plurality of compression springs 6, which are preferably arranged in ring shape, a centrally arranged compression spring or preamatic cylinders such that, in the mold closing process, the upper part 3 first comes into contact with the middle part 2 and the pressing stamp 5 then comes into lagging effect.
A cut-out 7 is provided in the base part 1 which is closed at the base side by a plunger 4 whose diameter is smaller than the base area of the cut-out 7. This plunger 4 has a planar, concavely or convexly formed shape or any end face forming a desired shape in the article and is axially movably supported. The plunger 4 takes over an ejection function with respect to a finished glass stopper when the mold is open. It is particularly advantageous to design the axial movability of the plunger 4 such that it can be retracted in the feeding process while enlarging the hollow space of the mold. An improvement of the feed is achieved in this manner since the elongate drop can be received in the mold in a particularly favorable manner with a retracted plunger such that the upper mold region initially remains free, i.e. does not come into contact with the molten glass, and the danger of an unwanted tilting of the elongate glass drop is moreover eliminated. On the closing of the mold, the plunger 4 and the pressing stamp S can be moved in opposite senses.
The slightly conical shape of the lower part of the stopper 10 is pre- determined by the cut-out 7. A discontinuity 13 is provided at the transition from the base part to the middle part in the outer contour of the stopper, since a transition from the conical region to a cylindrical region takes place at this point. A disk-shaped head part 11 adjoins this ‘cylindrical region of the stopper 10 and its outer contour is pre- determined in this case by the middle part 2 and the upper part 3 of the mold. An embodiment preferred with respect to this will still be explained with reference to Fig. 4.
The two mold halves 8, 8' of the middle part 2 are made in a self-centering manner for the avoidance of any lateral offset on the putting together and determine a hollow space 9 which is closed by the upper part 3. This hollow space 9 defined in this manner can be pre-set very precisely and the mold in accordance with the shape ensures not only a precise pre- setting of the thickness dimension of the ring-shaped head part, but also a planar surface of high quality at the front face of the stopper.
The formation of a recess 12 in the head part 11 by means of the pressing stamp 5 is of particular importance since tolerances of the glass gobs and/or changes of the hollow space of the mold, originating from required cleaning processes, can be compensated by this recess such that the demands on the precision of the outer contours of the stopper 10 can always be ensured.
On the operation of the mold in accordance with the invention, the introduction of the glass gobs provided by means of the feeder apparatus can take place such that the glass gob formed can fall freely downwardly to the base of the base part 1 and an attachment of the glass mass to the mold walls takes place in the course of the collapse of the elongate glass gob, with the mold being closed by means of its upper part 3 when the glass mass has substantially filled up the hollow space 9.
Fig. 4 shows an embodiment substantially corresponding to the previously described plant, but improved, with the outer contour of the head part 11 being largely pre-determined by the middle part 2 of the mold. For this purpose, the hollow space 9 determined by the part elements 8, 8' of the mold is guided upwardly in the axial direction beyond the planar surface 14 of the head part 11 and the upper part 3 with the associated pressing stamp 5 closing the hollow space of the head part is fitted with a ring neck which engages in a shape-matched manner into the hollow space 9 determined by the part elements 8, 8' of the mold. In the closed state of the mold shown on the left hand half of the representation, the upper part 3 is seated on a ring shoulder 19 of the part elements 8, 8' of the mold.
The outer diameter of the ring neck 20 is smaller than the outer diameter of the head part 11. The radially outer region of the ring neck 20 is concavely curved, which has the consequence that the dividing line between the upper part 3 of the mold and the middle part 2 is disposed beneath the planar surface 14 so that any burr formation in the region of the planar surface 14 representing a functional surface is generally precluded. The quality of the stopper produced is thus further increased and a possible source for rejects is eliminated.
The cross centering device 21 provided, which also always functions well at different temperatures, contributes to the achieving of an always constant high quality, The grooves marked by a crossed quadrilateral are arranged concentrically to the ring neck 20 and are fitted to the part elements 8, 8' of the mold, whereas the associated noses engaging into the grooves are provided in a corresponding manner at the upper part 3 of the mold. The arrangement of the grooves and of the associated noses can also take place in a reverse manner with respect to their position.
It is important for all the described embodiments of plants in accordance with the invention that the introduction of the molten glass gob into the mold and the closing of the mold associated with the final molding of the glass gob takes place in connection with the pressing process in one station, since this ensures a minimization of the time span between the lens gob supply and the demolding of the glass stopper and thus ensures a high quality.
A fall and guide channel is preferably provided in the feed station in order to achieve the desired high quality of the produced glass stopper, said fall and guide channel making it possible to release the glass gob at a defined height above the mold and to accelerate its by gravity such that a practically direct contact of the liquid glass to the whole mold wall takes place up to and into the region in which the stamp becomes effect by the reshaping of the kinetic energy on the impact of the glass gob onto the mold wall. Whereas a deterioration of the article quality could result at specific regions of the mold surface without this measure due to fast hardening of a thin glass layer, this undesired effect is eliminated with certainty by the glass gob supply described above via an almost perpendicular fall and guide channel which can also additionally have a shaping effect with respect to the glass gob.
It is required by the feeding of the mold and by the carrying out of the pressing process taking place in the same station for the upper part 3 of the press with the pressing stamp 5 to be designed to be able to be pivoted away or moved, which can take place, for example, via a suitable cam guide in the manner of an S curve. It is of importance in this connection that this movable pressing unit already starts during the fall of the glass stopper, accelerates in the course of the cam track and is braked again before the closing of the mold so that disturbing impact actions on the mold are avoided and ideally short cycle times can be ensured.
To preclude the glass releasing from the mold at an unwanted point during the cooling process due to shrinking and lesser quality thereby being created, a mechanical or pneumatic follow-up pressing is preferably carried out for the stabilization of the outer skin in one or more of the stations downstream of the feeding and pressing station. The corresponding pressure action takes place in the region of the head part 11, i.e. in the region of the recess 12 and, optionally, on the planar surface 14 surrounding this region.
To restrict the shrinking procedures to a region not critical with respect to the function of shrinking, the recess 12 in the head part 11 is preferably again heated directly and briefly, e.g. by means of a burner, directly after the pressing process, with this heating being restricted to this recessed region. It is achieved in this manner that shrinkage-induced collapsing effects are restricted exclusively to this non-critical region of the recess and have no effect on functional surfaces, in particular not on the planar surface 14 representing the functional surface.
If a shrinkage-induced subsiding of the surface of the recess 12 should be precluded or minimized, a pressing stamp 5 with a concave end face can be used, since the surface of the recess 12 can in this manner first be convexly shaped and then be changed into a practically planar surface by shrinkage.
All these measures contribute to both the technical demands with respect to high precision and the esthetic demands with respect to the appearance of the glass stopper being satisfied in the mass production of such glass stoppers and above all also to the tolerances in the region of the seal to be received being able to be observed very precisely.
The required cooling of the mold primarily takes place by radiation of the heat, with the mold already being able to be opened after a relatively short time and the stopper obtained, which still has a temperature of approximately 500°C in the outer region, being able to be removed. This removal after the mold opening has taken place takes place by an ejection movement by means of the plunger 4 and by a suction grip engaging at the head part. Any jamming of the stopper in the mold is precluded in this manner.
The stopper removed in this manner can then be gripped laterally by claws and can be led via a line guide while simultaneously performing a rotary movement bringing the planar surface 14 downwardly to a transport belt which leads to a cooling track. After a corresponding cooling, the stoppers are preferably arranged in a row on a further transport track while using a so-called single-liner, where the stoppers can be checked in a fully automatic manner and can be provided with an elastic seal.
The packaging takes place subsequently, and indeed preferably in pallet form, with approximately 900 pieces being able to be accommodated in one layer per square meter so that, for example if a possible 33 layers on a pallet are used, approximately 30,000 stoppers can be combined together and a total weight of approximately 0.8 tonnes is obtained. This means that approximately 33 pallets or approximately 1 million stoppers can be transported without problem on a truck and, accordingly, that the transport costs per piece are largely negligible. The invention thus makes it possible to operate the respective plant for the production of glass stoppers in the territory best suited for it, since the transport costs to the bottling location where the stoppers are required are of no import cost- wise.
For the practical use of the plant in accordance with the invention, it is generally of importance that the glass stoppers exit the pressing machine completely and ready for use and that no rework at all is necessary and that the glass requirements are equal to the weight of the finished parts, i.e. no disturbing residual glass at all occurs in the production. It is furthermore of importance for the economy of the plant that the glass stoppers can be transported fully automatically from the pressing mold up to and into the cooling track and can be automatically removed, checked and completed or packed at the end of the cooling track.
Fig. 2 shows in a schematic manner a preferred embodiment with a mold holder 16 in which the middle part 2 of the mold consisting of the base part 1, middle part 2 and upper part 3 is suspended in a practically freely hovering form. It is achieved by such a mold holder that cullets or complete stoppers which cannot be transported away cleanly fall downwardly into the free space 17 and can be removed from there. It is thus ensured that such cullets or stoppers or stopper parts can in no way disturb the closing movement of the shape as would then be the case if the molds were to slide on a base plate in a conventional manner and if the pressing forces exerted from above were transmitted directly from the mold onto the base plate and were absorbed there. In the case of the use provided in accordance with the invention of a mold holder 6, the mold is supported via a base part 18 which is individually associated with the mold and next to which the required free spaces 17 result.
Fig. 3 substantially corresponds to the representation in accordance with
Fig. 2; however, in this case, two molds are received simultaneously in the mold holder 16 to permit a double-drop operation so that two glass stoppers 10 can be pressed simultaneously. An individual support of the individual molds via a base part 18 is also achieved here while forming free spaces 17 disposed beneath the molds.
To take account of impact strains which occur on the handling of the glass stopper and in particular also on the closing of bottles and to further increase the security against possible breakage effects in the region of the flange, in accordance with the invention, the planar surface is preferably provided with a thin damping layer, preferably of a plastic material. In an analogous manner, such a damping layer could also be provided in the aluminum hood disposed opposite the planar surface of the stopper, said aluminum hood being applied engagingly over the stopper as part of the closing of bottles. Optionally, a loose damping element could also be used between the stopper and the aluminum hood.
The thickness of the damping layer to be applied to the planar surface of the stopper corresponds to a thin foil and can, for example, be applied by rolling and subsequent curing.
Reference numeral list 1 base part 2 middle part 3 upper part 4 plunger 5S pressing stamp 6 compression spring 7 cut-out 8, 8 part element of a mold 9 hollow space stopper 11 head part 12 recess 13 discontinuity i4 planar surface vertical mold axis 16 mold holder 17 free space 18 base part 19 ring shoulder ring neck 21 cross centering device
Claims (32)
1. A plant for the manufacture of glass stoppers provided with a head part for the closing of bottles, in particular of wine bottles and sparkling wine bottles, comprising a multi-part mold which determines, in the closed state, the negative contour of the stopper to be manufactured, a feeder system for supplying the mold with molten glass, a multistation press and an arrangement for the removal and for the further handling of the glass stoppers produced, characterized in that, the mold is formed by a base part (1) having a cut-out (7) corresponding to a first part length of a stopper; a middle part (2) of two part elements (8, 8') of a mold which are in particular displaceable relative to one another and perpendicular to the longitudinal axis (15) of the mold, which can be coupled in a self-centering manner and which determine a hollow space (9) corresponding to a second part length of a stopper and to at least a main region of the head part (11) in the coupled state and in the state contacting the base part (1); and an upper part (3) having a central pressing stamp (5) axially displaceable relative to the upper part (3) and closing the hollow space of the head part for the forming of a tolerance compensating recess (12) in the head part (11) of the stopper (10).
2. A plant in accordance with claim 1, characterized in that the hollow space (9) determined by the part elements (8, 8') of the mold forming the middle part (2) extends axially beyond the planar surface (14) of the head part (11) and bounds the head part (11) at its outer periphery, on the one hand, and at a radially outwardly disposed marginal region of the planar surface (14), on the other hand.
3. A plant in accordance with claim 2, characterized in that the upper part (3) with a centrally guided pressing stamp (5) closing the hollow space of the head part has a ring nose (20) which engages in a shape-matched manner into the hollow space (9) determined by the part elements (8, 8) of the mold, with the outer diameter of the ring nose (20) being smaller than the outer diameter of the head part (11).
4. A plant in accordance with any one of the preceding claims, characterized in that the cut-out (7) of the base part (1) is bounded at the base side by a plunger (4) having an ejection function and whose end face is smaller than the base surface of the cut-out (7); and in that the base part (1) is in particular made in one part.
S. A plant in accordance with any one of the preceding claims, characterized in that the first part length of the stopper expands, preferably conically, starting from the base surface of the base part (1) and ends at a position (13) of discontinuity of the stopper diameter.
6. A plant in accordance with claim 5, characterized in that the part elements (8, 8') of the mold of the middle part (2), which can be coupled in a self-centering manner, form, on the one hand, the second part length of the stopper of in particular cylindrical shape and reduced diameter extending from the position (13) of discontinuity up to the head part (11) and, on the other hand, the head part (11), preferably designed in disk shape, over practically its total height.
7. A plant in accordance with claim 6, characterized in that, when the mold is closed, the dividing line between the upper part (3) of the mold and the part-elements (8, 8') of the mold forming the middle part (2) of the mold is disposed beneath the planar surface (14) of the stopper (10) in the region of the stopper rounding.
8. A plant in accordance with any one of the preceding claims, characterized in that the upper part (3) of the mold forms a planar surface (14) on the disk-shaped head part (11), on the one hand, and a part region of the rounding, on the other hand, which merges into a cylindrical outer contour of the head part (11).
9. A plant in accordance with any one of the preceding claims, characterized in that the diameter of the pressing stamp (5) is larger than the diameter of the second part length of the stopper.
10. A plant in accordance with any one of the preceding claims, characterized in that the pressing stamp (5) is actuated in lagging manner with respect to the upper part (3) of the mold and a central compression spring, a plurality of compression springs (6) arranged in a ring shape or at least one pneumatic cylinder is/are fitted between the pressing stamp (5) and the upper part (3).
11. A plant in accordance with any one of the preceding claims, characterized in that the plunger (4) having an ejection function can be moved into a retraction position enlarging the mold depth during the feed process.
12. A plant in accordance with any one of the preceding claims, characterized in that, with the mold upper part (3) positioned with a lateral offset, the otherwise closed mold is fed by a feeder system designed for droplet operation with glass gobs which fall through the middle part of the mold without contact and whose diameter to length ratio is disposed in the range from approximately 1 : 3.5 and whose length is preferably selected to be larger than the depth of the hollow space of the mold.
13. A plant in accordance with any one of the preceding claims, characterized in that the station designed for the feeding of the mold with glass gobs is simultaneously made as a station for the carrying out of the pressing process.
14. A plant in accordance with any one of the preceding claims, characterized in that a fall and guide channel is provided in the feed station for the supply of glass gobs in a centered manner with respect to the mold from a pre-settable drop height.
15. A plant in accordance with claim 14, characterized in that the fall and guide channel extends with a slight inclination to the vertical lying in the range from approximately 2° to 8° and has, optionally, a large deflection radius on the mold side for the achievement of a vertical glass gob supply.
16. A plant in accordance with any one of the preceding claims, characterized in that a respective follow-up device is provided in each of one or more stations following the feed and press station h 23 which acts mechanically or pneumatically on the recess (12) of the head part (11) of the stopper (10).
17. A plant in accordance with any one of the preceding claims, characterized in that a device becoming effective directly after the pressing process is provided for the short-term heating of the region of the recess (12) of the head part (11).
18. A plant in accordance with claim 17, characterized in that the end face of the pressing stamp (5) is concave in shape.
19. A plant in accordance with any one of the preceding claims, characterized in that at least the two part elements (8, 8') of the mold of the middle part (2) are fitted with complementary shape- matching members at the surfaces facing one another and contacting one another in the closed state and in that a cross centering device (21) is preferably provided between the middle part (2) and the upper part (3).
20. A plant in accordance with any one of the preceding claims, characterized in that each mold consisting of a base part (1), a middle part (2) and an upper part (3) are suspended in a mold holder (16) while forming a free space (17) on the base side.
21. A plant in accordance with claim 20, characterized in that the base part (1) and the middle part (2) is supported against vertical pressing forces which occur via a base part (18) associated with them.
22. A plant in accordance with any one of the preceding claims, characterized in that, for the continuous glass stopper production, a plurality of molds are arranged on a turntable and can be supplied via a single-drop feeder system or a double-drop feeder system with defined glass gobs via guide channels and the glass stoppers (10) solidified by convection cooling can be removed in a removal station downstream of the respective supply station from the respective mold by means of the plunger (4) provided on the base side and by means of a suction lifter and can be transferred onto a transport belt via a slide conveying device engaging at the head part (11).
23. A plant in accordance with claim 22, characterized in that a cooling track follows the transport belt and a respective plurality of stoppers (10) can be transferred into it simultaneously from the transport belt by a transverse displacement process.
24. A plant in accordance with claim 22, characterized in that a single- liner, a monitoring path and a station for the application of a seal are arranged downstream of the cooling track and a unit for the transfer of the finished stoppers onto a pallet is subsequently provided.
25. A plant for the manufacture of glass stoppers provided with a head part for the closing of bottles, in particular of wine bottles and sparkling wine bottles, comprising a multi-part mold which determines, in the closed state, the negative contour of the stopper to be manufactured, a feeder system for supplying the mold with molten glass, a multistation press and an arrangement for the removal and for the further handling of the glass stoppers produced, characterized in that the mold is formed by a base part having a cut-out corresponding to a first part length of a stopper, a middle part of two part elements of a mold which are in particular displaceable relative to one another and perpendicular to the longitudinal axis of the mold, which can be coupled in a self- centering manner and which determine a hollow space corresponding to a second part length of a stopper and to at least a main region of the head part (in the coupled state and in the state contacting the base part; and an upper part having a central pressing stamp axially displaceable relative to the upper part and closing the hollow space of the head part for the forming of a tolerance compensating recess in the head part of the stopper, as well as a heating path which can be supplied with the stoppers produced and in which the stoppers are brought to a substantially uniform temperature throughout, and an adjoining fan air cooling path in which at least the outer region of the glass stoppers is intensely cooled and stabilized.
26. A glass stopper for the closing of bottles consisting of a stopper part substantially matched to the respective bottle opening, a head part adjoining the stopper part and a ring-shaped sealing element in particular arranged in the transition region from the stopper part to the head part, characterized in that the glass stopper is made as a pressed glass stopper and in that a plate-shaped or dish-shaped recess (12) is provided in the head part (11) adjoining the stopper part.
27. A glass stopper in accordance with claim 26, characterized in that the volume of the tolerance compensating recess of the glass gobs and/or of changes of the hollow space of the mold is variable with respect to a plurality of glass stoppers (10).
28. A glass stopper in accordance with claim 26 or claim 27, characterized in that the stopper part has a recess adjoining the head part (11) for the reception of a ring-shaped seal or a seal L- shaped in cross-section, wherein the part of the L-shaped seal disposed in the recess is designed somewhat in the manner of a bead and the part of the L-shaped seal adjoining the lower side of the head part is designed in the form of a flat ring.
29. A glass stopper in accordance with claim 28, characterized in that the seal consists of a natural material, in particular cork, or of a plastic material.
30. A glass stopper for the closing of bottles consisting of a stopper part substantially matched to the respective bottle opening, a head part adjoining the stopper part and a ring-shaped sealing element in particular arranged in the transition region from the stopper part to the head part, characterized in that the glass stopper is made as a thermally hardened pressed glass stopper and in particular in that a plate-shaped or dish-shaped recess is provided in the head part adjoining the stopper part.
31. A method of manufacturing glass stoppers provided with a head part for the closing of bottles, in particular of wine bottles and sparkling wine bottles, using a multi-part mold which is supplied with molten glass via a feeder system and from which the glass stoppers are removed for the further handling, characterized in that the glass stoppers having a different inner temperature and outer temperature are heated after the press to a temperature substantially uniform throughout and are then intensely cooled, particularly with fan air, and are thus stabilized and hardened.
32. A method in accordance with claim 31, characterized in that the glass stoppers are heated to a substantially uniform temperature throughout, in particular in the range from approximately 500°C to 600°C, during simultaneous transport, in particular on a belt consisting of a wire mesh; and in that an intensive action of fan cooling air subsequently takes place for the thermal hardening of the glass stopper.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE10252578 | 2002-11-12 |
Publications (1)
Publication Number | Publication Date |
---|---|
ZA200503593B true ZA200503593B (en) | 2006-11-29 |
Family
ID=40490857
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
ZA200503593A ZA200503593B (en) | 2002-11-12 | 2003-11-10 | Installation and method for the production of glass stoppers used for sealing bottles |
Country Status (1)
Country | Link |
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ZA (1) | ZA200503593B (en) |
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2003
- 2003-11-10 ZA ZA200503593A patent/ZA200503593B/en unknown
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