ZA200501543B - Invertebral disc implant - Google Patents

Invertebral disc implant Download PDF

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Publication number
ZA200501543B
ZA200501543B ZA200501543A ZA200501543A ZA200501543B ZA 200501543 B ZA200501543 B ZA 200501543B ZA 200501543 A ZA200501543 A ZA 200501543A ZA 200501543 A ZA200501543 A ZA 200501543A ZA 200501543 B ZA200501543 B ZA 200501543B
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South Africa
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intervertebral disc
disc according
disc
stiffness
chamber
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ZA200501543A
Inventor
Justin K Coppes
Paul David
Lee Andrew
Gerber David
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Us Synthes
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Publication of ZA200501543B publication Critical patent/ZA200501543B/en

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Description

INTERVERTEBRAL DISC IMPLANT
FIELD OFTHE INVENTION
[001] Theiinvention is related to devices and methods for the treatment of trauma and diséases of the spine. More particularly, the invention relates to intervertebral disc replacement.
BACKGROUND OF THE INVENTION
[002] A variety of conditions suchjas spondylolysis, disc herniation, compression of : spinal Gord nerve roots, degenerative disc disease, and trauma are known to cause severe disconafort, requiring medical attention. Among the procedures currently used to alleviate such conditions are spinal fusion, such as intervertebral and posterolateral fusion or : arthrodesis. In these procedures, two adjacent vertebral bodies are fused together, The affected intervertebral disc is first excised, and an implant is inserted which accommodates bone growth between the two vertebral bodies to effectively bridge the gap left by the disc removal. A number of different implant materials and implant designs have been used for fasion with varying success. Although intérvertebral and posterolateral fusion are widely | used, drawbacks to their use include a reduced physiologic range of motion and other fusion related complications such as degeneration of adjacent discs and destabilization of the functional spinal unit. As aresult, alternative treatments with fewer complications, but similar efficacy to fusion, are desirable. One such altemnative to spinal fusion is arthroplasty and theiuse ofa prosthetic or artificial disc.! (003) In general, arthroplasty is used in the replacement of diseased joints. "-
Arthroplasty involves a set of procedures directed to maintaining motion of the joint, thereby preserving its integrity and keeping the adjacent motion seginents from deteriorating, as they tend to do after fusion. Depending on the location and the condition of the affected joint, specific arthroplasty procedures may be used. For example, interpositional reconstruction : ’ 30 susgery, which reshapes the joint and adds & prosthetic disk between the two bones forming the! joint is commonly used on elbow, shoulder, ankle, and finger joints. Total joint : ) replacement, or total joint arthroplasty, replaces the entire diseased joint with an artificial prosthesis and, in recent years, has become, the operation of choice for most knee and hip : problems.
E [004] Hip and knee replacements are particularly widespread with nearly 300,000 hip replacements and about as many knee replacements performed in the United States in 2001. With respect to the knee and hip joint replacement surgeries, there are scveral implants. or prosthetics available. For the hip prosthetic, in an exemplary design, there are two components, one isa metal ball attached toa metal stem which is fitted into the femur, and the second is a matching plastic socket which is implanted into the pelvis. The metal pieces are generally formed from stainless steel, alloys of cobalt and chrome, titanium; and alloysof titanium; the plastic pieces are generally formed from high-density polyethylene. For the knee prostlietics, in an exemplary embodimeitt, metal and plastic components are again used’ to replace the damaged bone ends and cartilage. The metal pieces are generally formed from stainless steel, alloys of cobalt and chrome, titanium, and alloys of titanium; the plastic pieces
Lare generally formed from high-density polyethylene.
[005] Although the evolution of spinal arthroplasty and the use of prosthetics in the spine has been similar to that of other joints in the body, evolving from fusing the joint to replacing the functional joint, the advent of spinal athroplasty, however, has been slower than arthroplasty in other major joints in the body. A few of the possible reasons why spinal arthroplasty has been delayed are that spinal problems related to disc degeneration are difficult to diagnose, spinal procedures are typically crisis-driven and thus conservative solutions such as fusion are acceptable, and spinal anatomy is complex. . {oos) ~~ Over the past 40 years spinal arthroplasty technologies have been under development and in the last 10 years spinal:arthroplasty has won the attention of leading : surgeons and implant manufacturers. The evolution of spinal arthroplasty essentially began in the 1950’s and one of several emerging concepts was the spherical concept of the disc ‘prostheses. The spherical concept is simply the placement of a ball, essentially circumferential, in the cavity of the nucleus pulposus after a discectomy procedure has been performed. The annulus is kept in place and the ball serves as a nucleus replacement device. = : Various materials have been experimented with for the spherical concept. For example, in the carly 1960’s, implants using silicone ball bearings were implanted into the cervical . 35 regions of patients, but the outcomes were uncertain. In the mid 1960s, stainless-steel (ball bearing) prostheses were implanted into patients. The results of the procedure were initially promising but over time the disc spaces lost-height due to subsidence of the steel balls into ‘ thie vertebral bodies. Presently, the concept of a spherical prosthesis continues to be exsmined using different materials, the latest of which is a modified carbon fiber. : :
[007] Another emerging concept ig the mechanical concept design. The mechanical concept design Is essentially a total disc replacement product which is intended to restore the . range of motion of the vertebral motion segment unit. These devices are often comprised of metallic endplates fixed to the adjacent vertebral bodies via a stabilization mechanism and a : core formed from polyethylene or other polymeric materials. Alternatively, instead of a core, B bearing surfaces can be used, the bearing surface materials being ceramic-on-deramic, metal- on metal; or metal-on-polyethylene. The mechanical design concept is based on the same principles as joint reconstruction products, such as knee and hip replacements, and:a variety of mechanical design prostheses concepts have been proposed and continue to be proposed. | ~
[008] | | Another concept is the physiological concept. The physiological concept uses a hydrogel, elastomer, or polyurethane-based core which is intended to restore the disc : function by absorbing and emitting fluid between the patient’s vertebral endplates; while also maintaining the natural shock absorbing or cushioning function of the disc. The physiological concept devices are generally considered ouly a partial solution as they are designed to replace only the nucleus or a portion of the disc. : [009] Co All.of the approaches 10 disc replacement are aimed at some or all of the following: alleviating discogenic pain, restoring range of motion, maintaining the natural shock absorbing function of the disc, restoring normal form or disc height, and restoring physiological kinematics. Generally, four exemplary types of artificial intervertebral discs have been developed for replacing a portion -or all of an excised disc: elastomer/fluid filled discs, ball and socket type discs, mechanical spring dises and hybrid discs. :
[0010] Elastomer/fluid filled discs typically include an elastorner cushion or a fluid _ filled chamber positioned between lower and upper rigid endplates. The cushions and chambers of these implants advantageously function, in mechanical behavior, similar to the removed intervertebral disc tissue. E . . [0011] Ball and socket type discs typically incorporate two plate members Raving : cooperating inner ball and socket portions which permit articulating motion of the embers . 35 during movement of the spine. ‘
S [0012] . Mechanical spring discs typically incorporate one or more coiled springs i disposed between metal endplates. The coiled springs define a cumulative spring constant that is designed to be sufficient to maintain the spaced arrangement of the adjacent vertebrae while allowing normal movement of the veriebrae during flexion and extension of the spine : in tay direction. ; I
[0013] The fourth type of artificial intervertebral disc, the hybrid disc incorporates two or more of the aforementioned design principles. For example, onc known hybrid disc. arrhkngement includes a ball and socket joint surrounded by an elastomer ring. : . ) [0014] While each of the foregoing prostheses addresses some of the problems. : relating to intervertebral disc replacement, each of the implants presents significant drawbacks. Thus, there is a need for an intervertebral implant that accommodates the andtomy and geometry of the intervertebral space sought to be filled as well as the anatomy ' aid geometry of the ends of adjacent vertebral bodies, while providing reliability and . simplicity in design. Mare particularly, there is a need for a spinal disc implant which . provides stability for supporting the high loads applied to the vertebrae, permits sufficient mapility to allow the patient an approximate normal range of motion, provides for axial : compression between adjacent vertebra, and has shock absorption abilities. i . : .
SUMMARY OF THE INVENTION
[od 5] | The invention relates to an intervertebral disc that is preferably designed to restore disc height and lordosis, allow for a natural range of motion, absorb shock and - : provide resistance to motion and axial compression. Furthermore, the intervertebral disc may be ised in the cervical, the thoracic, or the liimbar regions of the spine. [ol 6] The intervertebral disc includes a body having a footprint that is preferably co orming in size and shape with at least a portion of the ends of adjacent vertebrae. The le of the intervertebral disc include, but are not limited to, circular, oval, ellipsoid, 30. Xidhey-bean, annular, C-shaped, D-shaped, etc. oo ‘[001L7} In one embodiment, the body-of the intervertebral disc includes an upper . endplate, a lower endplate, and an elastic membrane disposed between the upper and lower : endplates. Altematively, the clastic membrane may surround aud encapsulate the endplates. . The elastic membrane defines an interior that is at least partially filled with a fluid.
Preppy, the fluid is selected from the group consisting of a gas, a liquid, a gel or any cotnbination thereof. In addition, the fluid may be compressible, and may be selected from oC the group consisting of, for example, gas, liquid, or hydrogel, or may be incompressible, and may be selected from the group consisting of, for example, saline. fog 8] The disc also preferably includes a valve for permitting insertion of fluid to : the interior of the intervertebral disc. The valve may be disposed on the elastic membrane, alternatively, however the valve can be located in the upper and lower endplates of the disc. [001 9] The upper and lower endplaies are preferably formed of metal, such as titanium, stainless steel, titanium alloys, cobalt:chromium alloys, or amorphous alloys.
Alternatively, however, the upper and lower endplates may be formed of ceramics, cotuposites, polymers, such as poly-ether-ether-ketone (i.e., PEEK) or an ultra high molecular weight polyethylene (i.e.,, UHMWPE), bone, including cortical, cancellous, allograft, : - aulograft, xenograft, demineralized or partislly, demineralized bone, or any other materials : able to serve as load bearing supports. The materiels chosen for the endplates, in. 3 : combination with the desired fluid, are preferably selected to reduce the amount of wear, and’ a. - this increase the life of the joint. LL oo [0Q20]- The outer surface of the upper. and lower endplates may be substantially flat, weldge-shaped, etc. The outer surfaces of the: upper and lower endplates also may be dome shaped with their radii defined in the sagittal and coronal planes to generally match those of : the ends of the adjacent vertebra. The dome shape allows the upper and lower endplates to better conform with the ends of the adjacent vertebrae for a better fit in situ. - -
[0021] ~The intervertebral disc also preferably includes migration-resistant structures : provided on the outer surface of at least one or both of the endplates to impede movement, digodging, or expulsion of the endplates within and from the ends of the adjacent vertebrae,
The migration-resistant structures include, but are not limited to, flaps, spikes, teeth, fins, deployable spikes, deployable teeth, flexible spikes, flexible teeth, alternatively shaped teeth, insertable or expandable fins, screws, hooks, serrations, ribs, and textured surfaces.
[0022] Furthermore, the upper and lower endplates also preferably coated with a bone growth inducing or conducting substance ta'promote bony ingrowth to permanently: secure . the] disc to the adjacent vertebrae. Alternatively, the upper and lower endplates may have a : rose sutee a porous surface; laser treated endplate layers; integrate an ost nductive/osteoinductive scaffold; or ‘may be provided with or made from an integral - osthoconductive and/or osteoinductive matefial to promote bony ingrowth. The endplates may further include a membrane and/or a barrier to limit the amount and/or deptl} &f bony ingrowth, Ls ha (0023] The upper and lower endplates may also have implant instrumentation .. attachment, guiding, and retainment structures. For example, the endplates may have Holes, "slots, threads, or a dovetail for implanting the. implant and/or distracting the adjacent vertebrae. For example, the disc may include a slot formed in the upper and/or lower endplates, the slot being configured to receive an implant insertion instrument, a distractor or both. © a SA
[0024] - © The upper and lower endplates may also preferably include articulating surfaces, thos providing the intervertebral disc with greater mobility. The articulating surfaces preferably including a surface polish ‘or similar wear reducing finish such as, diamond finish, TiNi finish, eic. in order to minimize wear, decrease particle generation, and increase disc life. SR 3. {0025] In some embodiments; in addition to the fluid or in place of the fluid, oo additional structures may be included to provide additional stiffness. The structures include, 20. but are not limited to, springs, elastomers, bellow, balloons, closed reservoirs, hollow bodies, biocompatible fibers, and cables. Ag Po : [0026] . In some embodiments, the intervertebral disc also preferably has an articulating mechanism to allow the endplatesito pivot with respect to one another such that associated portions of the endplates may corite claser together under compression while different associated portions of the endplates may separate under tension. The aiticalation mechanism may be in the form of a center pivot axis or fulcrum. Preferably, the’ intervertebral disc also allows and provides ‘mechanism, or is configured to allow the
Tocation of the pivot axis within the disc to'change in response to the loading conditions, thus providing a moving instantaneous axis of rotation, The intervertebral disc also preferably comprises a mechanism, such as providing & fluid, an elastomer, a spring, a cable, etc. to absorb axial compression forces and fo provide a shock absorbing effect. : Co
[0027] In some embodiments the intervertebral disc includes an upper end, a lower . end, and an outer sidewall disposed therebetween. The disc may have an interior volume defined between the upper and lower ends and the outer sidewall, with the interior volume . 35 preferably including a center pivot and at least one chamber, the chamber being peripheral to and surrounding the center pivot. Preferably, the center pivot includes a central wall defining a central chamber, and the at least one peripheral chamber is disposed between’ the Guter E : : sidewall and the central wall, A first fluid may be disposed in the at least one peripheral ER
Co ‘chamber. A second fluid may be disposed in'the central chamber. The first and second fluids . ‘may or may not be the same. The intervertebral disc may include additional peripheral Co
I chambers which may or may not be in fluid‘communication with the central chamber and . oo . 10° each other. Further, the sidewall may be formed of a first material while the central wall may © be-formed of a second material, with the firstimaterial having a different stiffness than'the second material. Preferably, the center pivot and/or central chamber may permit the upper _ and lowers ends to pivot with respect to eachother, and may include a resilient element such : asasprimgl
[0028] | ‘Inanother cmbodiment, the intervertebral disc includes a body havidg an ‘upper surface spaced from and opposing a lower surface. The spacing between the ipper - ‘surface and the lower surface may be selectable. The body further includes an outer sidewall ‘forming dn outer wall and a thru-hole forming an inner wall, with the inner wall defining an opening; Further, the body may be substantially C-shaped. A chamber may also be disposed within thé. body. In addition, there may be dt least one portion extending from the Body for . contacting a vertebrae, with the portion defining a hole for receiving a fastener. : : : 10029] i ‘The intervertebral disc may be implanted in a modular fashion, if possible, or
Cit may be implanted preassembled. An anterior, anteriolateral, or lateral surgical approach may be used to implant the intervertebral disc. Furthermore, depending on the intervertebral : disc.to be implanted, a minimally invasive surgical method or a simultaneous distraction and ‘implantation surgical method may be sed. Also depending on the intervertebral disctobe © - implanted, the Anterior Longitudinal Ligament may be attached directly to the disc or to the Co
Co adjacent vertebral bodies. The Anterior Longitudinal Ligament may be formed froth partially + demineralized or demineralized autograft, allograft, or xenograft. Alternatively, the Anterior :
Lorigitudinal Ligament may be formed from biocompatible materials such as elastomers, or braided polymets. To assist with the implantation of the intervertebral dise, the intervertebral disc may include alignment markers. To E :
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] To facilitate an understanding of and for the purpose of illustrating thie present invention, exemplary and preferred features and embodiments are disclosed in the R
‘accompanying drawings, it being understood, however, thut the invention is not limited to the
Lo prévise ammangements and instrumentalities shown, and wherein similar reference characters deriote similar elements throughout the several views, and wherein: Lo
[0031] Figure 1 is a perspective view of a first embodiment of an artificial: - ‘intervertebral disc according to the present invention; . 0032] = Figure 2 is a cross-sectional view of the artificial intervertebral disc. of Figure © 1 tiken along line A-A; [ods] "Figure 2a is an alternate cross-sectional view of the artificial intervertebral disp of Figure 1 taken along live A-A; + Co
[0034] . © Figure 3ais a side view of a deployable spike according to the present invention. d : oo :
[0035] Figure 3b is a side view of another deployable spike according to the present inv tion. = : 2 3 ; oe Co Figure 3c is side view of a flexible spike according to the present invention: : 1093) .. Figure 3d is a side view of alternatively shaped teeth according to the present invention. - :
[0038] ©. * Figure 3e is a side view of atjchors according to the present invention. (0039) Figure 4 is a perspective view of a second embodiment of an intervertebral disk: according to the present invention; i ~ :
[0040] Figure 5 is a cross-sectional view of the intervertebral disc of Figure 4 taken 25. alohglineB-B; : I ‘fod41] . Figure 6 is a perspective view of an alternative embodiment of the - intérvertebral disc of Figure 4; . 5 1oda23 Figure 7 is a perspective view of a third embodiment of an intervertebral diso oo rang to the present invention; : i 30° [00 ‘ 13) CC Figure 8 is a cross-sectional view of the intervertebral disc of Figure 7 taken -lohig liné CC; CL y
TI A } Lo Figure 9 is a cross-sectional view of an alternative embodiment of the . oe ai disc of Figure 7 taken along line D-D; | oo [04S] | Figure 10 is 2 perspective view of a fourth embodiment of an intervertebral . © 35 dist according to the present invention. . - 3
[0046] - Figure 11 isa side view of the fourth embodiment of the intervertebral disc of : . Figwe12; » LT
[0047] Figure 12 is schematic view.of a fifth embodiment of an intervertebral disc : . according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0048] Any of a wide variety of different implant structures can be prepared " acconding to the teachings shown by the illistrative examples of the intervertebral discs disclosed herein. The intervertebral discs of the present invention are preferably designed to restore spinal lordosis, disc height, to allow for a natural range of motion, absorb shock and +: to provide resistance to motion and axial compression. E a
[0049] "The intervertebral discs preferably are sized and adapted. for use in the "cervical, thoracic, and lumbar regions of the spine. Also, the intervertebral discs can be © tailored for each individual patient allowing for disc characteristics appfopriate for the individual patient. For example, the core of he disc can include different assemblies, different components, and/or various types of materials to create the desired characteristics 20. for cach individual patient. : EE © [0050] Furthermore, the intervertebial discs may allow flexion, extension, lateral. ~~ bending, rotation, and translation. Flexion iy movement that brings two parts of ajointor =~ body into a bent position; in the spine, this is a movement in which the spine starts straight and moves. into forward bending. Extension is a movement that draws two parts away from each other; in the spine, thisis a movement in which the spine starts straight and moves into ©. backward bending. Lateral bending is a beading movement toward a lateral side; in the i. spine, this movement generally involves bepding (lateral) and coupled rotation. Rotation isa . movement that results in a portion of the spiric twisting, rotating or turning with respect to the . axis of the spinal column. Translation is a limited movement that is generally transverse to 30. theaxis of the spinal column. ¥ LL
[0081] Additionally, similar to a natural intervertebral disc, the artificial intervertebral : discs preferably allow for amoving instantaneous axis of rotation. At every instant for a . body in plane motion there is a line in the body or a hypothetical extension of this line that : does not move. . The instantaneous axis of rotation 1s this line. A moving instantaneous axis of rotation refers to the ability of the instantaneous axis of rotation to move (i.e, iransiate) as }
arcsult of different loading conditions; in other words, the location of the instantaneous axis : - of rotation moves with respect to the disc. The preferred mean location of the moving Co instantaneous axis of rotation for the lumbar region of the spine is preferably in the posterior half of the disc space or proximal to an adjacent (superior or inferior) endplate, preferably N . proximal to the inferior/caudal endplate, the preferred mean location of the moving instantaneous axis of rotation for the thoracic Tegion of the spine is preferably in the inferior portion of the disc space and proximal to the caudal vertebral body extending posteriorly into the spinal canal, and the preferred mean location of the moving instantaneous axis of rotation : for the cervical region of the spine is preferably in the posterior half of the caudal Vertebral body. Co 15. [0052] ) Also similar to a natural intervertebral disc, the response characteristics ofthe . . artificial ifervertebral disc are preferably non-linear. For example, in response to continued axial compression, the artificial intervertebral disc preferably undergoes a large initial amount of compression followed by non-linearly decreasing amounts of compression.
[0053]. = Referring to the accompanyifig drawings, preferred embodiments and features of the artificial intervertebral disc will be described in detail. It is to be noted however that - these descriptions of specific embodiments and features are merely illustrative. It is oe contemplated that one or more features or elements of the various embodiments ray be } combined or used singularly, and that modifications of the various embodiments, as wall as other embodiments are contemplated and will be apparent to those persons skilled fn the art.
[0054] Referring initially to Figures 1.and 2, a perspective view of an exemplary first. embodiment of an artificial intervertebral disc 10 is shown. As shown, the disc 10 has a generally kidney-bean shaped footprint which includes an anterior side 11, a posterior side Co 13, and first and second lateral sides 15, 17, respectively. The anterior side 11 and lateral sides 18S, 17 are all substantially convex in shape while the posterior side 13 is substantially ° concave in shape. However, the disc 10 may take on other shapes that preferably conform geometrically and anatornically with the adjacent vertebral bodies including, but not limited to. circular, oval, ellipsoid, annular, D-shaped, C-shaped, etc. Lo
[0055] "As shown, the intervertebral disc 10 includes an upper endplate 12,2 lower endplate 14:and an clastic membrane 16, the elastic membrane 16 generally extending from theupper endplate 12 to the lower endplate 14 and is located, preferably, proximate tothe outer periphery of the disc 10. Altematively, the elastic membrane 16 may surround and/or encapsulate the upper and lower endplates 12,14. The elastic membrane 16 in combination : with the upper and lower endplates 12, 14 may define an interior volume that may be at least partially filled with a fluid 22. The elastic membrane 16 preferably is forrned from an ‘elastomer such as polyurethane, silicone, 2 braided polymer, or any other appropriate elastic material known in the art. The elastic membrane may be non-permeable. Alternatively the elastic membrane 16 may be permeable or semi-permeable to allow fluid to flow into, and out of the interior of the disc (as described in more detail below). Preferably, the elastic : } membrane 16 may resist translational LE T— the upper and lower endplates 12,14, and may also prevent soft tissue ingrowth between the endplates 12, 14 as well as contain any wear particles generated within the interior volure. The elastic membrane 16 maybe attached to the upper and lower endplates 12; 14 by any fixation method known in the art including, but not limited to, bonding agents, ultrasonic welding, screws, nails, mechanical weilging, and pins. | : | : .
[0056] ; Alternatively, the elastic metibrane 16 may be in the form of a bellow, the betlow assuming an “accordion” shape, enabling it to expand and contract under the various loaiting conditions. The bellow may be rigidly attached to the upper and lower endplates 12, 14 by any method known in the art including, but not limited to a circular groove formed in each endplate 12, 14, bonding agents, ultrasonic welding, screws, nails, mechanical wedging, and pins. Preferably, the bellow is made from a metal, although other material such as elatorners or polymers may be used. Lo | x
[0057] The disc 10 also may include: a valve 20, the valve 20 providing access to the . tntdrics 19 of disc 10 so that fluid may be injected into, or removed from, the interior 19 of the disc 10. The valve 20 preferably is a one-way valve, as known to those skilled in the art, sO that the fluid, once injected, can not escape from the interior 19 of the disc 10. As shown in Figures 1 and 2, the valve 20 preferably is disposed within the elastic membrane 16, alternatively however, the valve 20 may be disposed within the upper and/or lower endplates : 12,1425 shown in Figure 2a. When the valve is disposed on the upper and/or lower endplates 12, 14, a passageway 30 preferably is included to interconnect the valve 20 with the intérior 19 of the disc 10. K Lo
[0058] The fluid 22 provided in the interior volume may be a gas, a liquid, a gel, or any combination thereof. Where a gas is provided as the fill media for the interior volume, or where a combination of gas and liquid or gel is provided, the ultimate gas pressure within the interior volume should be selected to provide adequate shock absorption during axial : g compression of the disc 10. The fluid may also permit limited articulation or movement of . the upper endplate 12 and lower endplate 14.with respect to one another. Preferably, the fluid is an incompressible liquid, for example, a saline solution. In use, the fluid 22 maybe '- injésted into the interior 19 of the disc 10 before insertion of the disc 10, between adjacent “10 : vertebrac. Alternatively, the fluid 22 may be injected in situ to facilitate insertion of disc 10 - and ‘subsequent distraction between adjacent vertebrae. The ngidity and distraction capiabilitics of the disc 10 may be a function of the amount of fluid 22 injected into the - interior 19 ‘of the disc 10 and/or the elastic nature of the membrane 16. Generally, the more fluid 22 provided in the interior 19 of the disc 10, the more rigid the disc 10, and the greater the; distraction capability. Furthermore, pliability and increased articulation may be realized by Hlling only a portion of the interior volhie 19 of the disc 10. Finally, variably filling the intbrior 19 ofthe disc 10 with fluid 22 permits the overall height H of the disc 10 to be varied ‘as necessary depending on the needs of the individual patient. E .
[0059] i? Asshownin Figure 2a, the upper endplate 12 may have an inner surface provided with an arcuate socket 32, while the lower endplate 14 may have an inner surface ~ provided with an arcuate protrusion 34, or vice versa. The socket 32 and protrusion 34 are configured’ and dimensioned to mate, or to correspond generally with each other. The type: . and: amount of articulation desired may dictate the curvature of the socket 32 and protrusion 34 provided. For example, if the protrusion’34 has the same radius as the socket 32, then the dist 10 may provide greater support but moe constrained movement. Alternatively, ifthe socket 32hasa larger radius than the protrusion 34, the disc will provide increased articulation. Furthermore, the protrusion 34'and/or socket 32 may also incorporate a flattened "portion which may allow translational movement of the upper endplate 12 with respect to the lower endplate 14. By allowing translation; ‘the disc 10 may provide a moving instantaneous axis of rotation as previously explained. ’
[0060] nt is’ also possible for the socket 32 and protrusion 34 to take on contours other thai those described above in order to achieve a desired articulation. Moreover, while the . socket 32 and protrusion 34 are shown with contours that generally permit mating of their surfaces, itis possible to provide non-mating contours for the socket 32 and protrusion 3410 35 . achieve a desired erticulation.
Cs [00611 ~The use ofa fluid filled interior volume 19 in combination with an articulating : surface may permit the socket 32 and protrusion 34 to translate more casily with respect to each other by reducing friction between the sliding surfaces. [0d62) "Alternatively, where the fluid is a compressed gas, the articulation surfaces may not be constantly engaged, but may only ‘become engaged when sufficient compressive . force is placed in the disc by the adjacent vertebrae. Thus, the disc of this embodiment would have a dual performance aspect, under one loading scenario performing like a fluid-filled dist, and under a second scenario performing like 2 mechanical protrusion/socket articulating
EE ; ES
[0063] Depending on the location iti the spine where the disc 10 is implanted, the disc 10 preferably may restore height in the range from about 4 millimeters (mm) to about 26 mm.
In addition, the disc 10 preferably may restore lordosis in the range between about 0° to about : 204, The disc 10 preferably may also restore stiffness in the range from about 1 Newton- meer per degree (Nm/deg) to about 11 Nm/deg in axial rotation, about 0 Nm/deg to about 7
Nry/deg in flexion/extension, and about 0 Nmv/deg to about 5 Nm/deg in lateral bending. In addition, the disc 10 preferably provides a compression stiffness from about 100 N/mm to abut 5000 N/mm and tension stiffness from about 50 N/mm to about 1000 N/mm.
Fujthermore, depending on the location of the spine where the disc 10 is implanted, the intervertebral disc 10 preferably allows for & range of motion of from about 5° to about 45° in flekion/exténsion, from about 3° to about 33 in lateral bending, and from about 1° to about 607in axial rotation. The intervertebral disc 10 preferably also allows for axial compression in e range from about 0.2 mm to about 2 tm. E C7 © [0064] Preferably, the upper and lover endplates 12, 14 are formed of metal, such as titanium, stainless steel, titanium alloys, cobalt-chromium alloys, or amorphous alloys.
Al ively, however, the upper and lower endplates 12, 14 may be formed of ceramics, composites, polymers, such as PEEK or UHMWPE, bone, including cortical, cancellous, allggraft, autograft, xenograft, demineralized or partially demineralized bone, or any other malerials appropriate to serve as load bearing supports. More preferably, the materials : J for the endplates, in combination with the fluid, may be chosen so as to minimize k 35 | 5] "Furthermore, preferably, anyarticulatin g surfaces in the intervertebral discs of o- invention includes a surface polish or similar wear reducing finish such as co
$ diamond finish, TiNi finish, etc. in order to minimize wear, decrease particle generation, and increase dis life. [0066) . The outer surface of the upper and lower endplates may be substantially flat, wedge-shaped, etc. The outer surfaces of the ‘upper and lower endplates 12, 14 also'may be dome shaped with their radii defined in the sagittal and coronal planes to generally match the shape of the ends of the adjacent vertebral, thereby providing a better fit in situ. 0067] Inaddition, as shown in Figures 1 through 2a, the disc 10 may include migration resistant features, such as, for example, spike-like structures 18 on the outer surfaces of the upper and lower endplates 12, 14. The migration resistant features may facilitate engagement of the disc 10 with the ends of the adjacent vertebra by providing a iE mechanical interlock as a result of penetration and/or deformation of the ends of the adjacent vertebraz. The initial mechanical stability afforded by spikes 18, for example, minimizes the risk of post-operative instability, movement, dislodging or expulsion of the disc 10.: Other migration resistant features may include, without limitation, flaps, teeth, deployable teeth, deployable spikes, flexible spikes, flexible teeth, fins, insertable or expandable fins, anchors, screws, ridges, serrations, or other similar texturing on the outer surfaces of the upper and lower endplates 12, 14. As shown in Figure 3a, deployable spikes 21 may be provided, and a cath mechanism 23 may be used to deploy the spikes 21. Alternatively, as shown in Figure . 3b, an instrument may be used to deploy the spikes 21. As shown in Figures 3c through 3e, respectively, examples of flexible spikes 24, shaped teeth 25, and anchors 26 are shown.
Alternatively or in addition, bonding agentsisuch as calcium phosphate cements, etc. may . also be used to secure the disc 10 to adjacent vertebra. EK
[0068] : Furthermore, the upper and lower endplates 12, 14 may also be coated with a : bone growth inducing substance, such as hydroxyapatite, to promote bony ingrowth to ol permanently secure the disc 10 to the adjacent vertebrae. Alternatively, the upper and lower endplates 12, 14 may have a roughened or porous surface to facilitate bony ingrowth.
Alternatively, the upper and lower endplates 12, 14 may have laser treated endplate Jayers to create a porous. structure, or may integrate an osteoconductive/osteoinductive scaffold. The endplates 12, 14 may also be made from an osteoconductive and/or osteoinductive material to promote bony ingrowth. The endplates 12,14 may further include a membrane and/or barrier to limit the depth of bony ingrowth permitted.
[0069] . The upper and lower endplatés 12, 14 may also have implant instrrhentation . attachment; guiding, and retaining structures For example, the endplates 12, 14 may have holes, slots, threads, or a dovetail for accepting a tool used to implant the disc 10. and/or to distract the vertebrae. For example, the dis¢;may include a slot formed in the upper and/or lower endplates 12, 14, the slot configured to receive an implant insertion instrumeht, a distractor or both. ; - . [0070] "As aresult of the material and structural components used, the disc:10 can allow flexion/extension, lateral bending, axial rotation, and translation, depending on the loading imparted on the intervertebral disc. n addition, under the various spinal loading conditions resulting from spinal movements, the fluid 22 may move within the interior volume, either compressing (in the case of a:gas), or moving radially outward as the membrane expands, allowing the end plates'to move with respect to each other. This varying: -movemerit or displacement of flud 22 provides a moving instantaneous axis of rotation.
[0071] As shown in Figures 4 and 5, a second exemplary embodiment of ash artificial disc is provided. Disc 100 generally has ary annular shape and includes an upper. stirface 102, “alower surface 104, an outer sidewall 106 forming an outer wall, and an inner sidewall 107 defining an opening 108 (i.e., a thru-hole). However, the disc 100 may take on other shapes that preferably conform geometrically and anatomically with adjacent vertebral bodies, including, but not limited to, kidney-bean shire, circular, oval, ellipsoid, C-shape, D-shape etc! The disc 100 is preferably made from an elastomeric matenal that forms a closed reservoirhaving an interior volume 103, The disc 100 may further include 2 valve!118 for intfoducing or withdrawing fluid 120 from the interior volume 103 of disc 100 as previously described; Preferably, the valve 118 comprises a one-way valve and is located onthe outer sidewall 106, as shown in Figure 5, however, the valve 118 may also be located on the upper : surface 102, the lower surface 104, or on the inner wall 107. :
[0072]. .. Asbestshownin Figure 5, the disc 100 may further include a metal mesh 105 molded onto or otherwise secured to the upper surface 102 and/or lower surface 104. The metal mesh 105 may impart additional strength and rigidity to the disc 100. The metal mesh : 108 may also be flexible so as to adapt to the concavity of the ends of the adjacent Vertebral bodies to thereby facilitate a high degree of surface contact with the disc. The metal mesh 35 . 105 may also be textured, its surface may be porous, and it may be used in conjunction with botje growth inducing or conducting substances to further enhance engagement and‘ fusion : ‘ with the adjacent vertebral elements. in
[0073] . ‘Preferably, the through-hole ¥08 may be filled with an elastomeric material (mot shown). The elastomeric material may have a stiffness different from that of the disc 100. Preferably, the elastomeric material has a higher stiffness than the stiffness of disc 100 thereby allowing the through hole 108 to be more rigid and thus to act as a center pivot or : corer strut about which the upper and lower surfaces 102, 104 may articulate. The center pivot may allow one portion or side of the disc 100 to compress while at the same time permitting another portion of the disc 100 to expand. In an alternative embodiment, the elastomeric material may have a lower stiffness than the stiffness of disc 100. Alternatively, thd through-hole 108 may be filled with a hyrdogel. -.
[0074] © In addition, the upper and lower surfaces 102, 104 of disc 100 may include IE migration resistant features, permanent fixation means and/or implant instrumentation attichmert, puiding, and retaining structures as previously described in regards to the disc 10 of Figures 1 through 3. Preferably, disc 100 may be provided with at lcast one securing feature (j.e., flap) 110 to facilitate engagement of the disc 100 with the vertebral bodies of the adjacent vertebra. As shown in Figure 4, preferably two flaps 110 are provided, one flap 110 for the upper surface 102 and one flap 110 for the lower surface 104. Flaps 110 maybe provided as one piece which extends beyond the upper and lower surfaces 102, 104, or flaps 11 may be provided as two or more pieces. Flaps 110 preferably extend above and below sug es 102, 104, respectively, from:lateral side 106, and are sized to abut a portion of the ei surface of the vertebral bodiés of the adjacent vertebrae. Flaps 110 may. include tapos 114 for receiving fasteners such as, for example, fixation screws (not shown).
T ! fixation screws can be used to secure disc 100 to the vertebral bodies of the adjacent
Co vejtebne Co -
[0075] Alternatively, as shown in Figure 6, disc 100 may further include a.gap 126 in efammees producing opposed end faces 122, 124 which give the disc 1002 general “g r’ shaped appearance. Preferably, end faces 122, 124 are configured to be resiliently biased . apart, however, end faces 122, 124 may be naturally disposed apart from each other, without oC resilient biasing. The gap 126 formed between end faces 122, 124 provide the disg 100 with . 35 increased flexibility thus facilitating insertion and placement of the disc 100 between vegtebras. The gap 126 permits the diameter of disc 100 to be decreased by pressing: ends
122, 124 together. The gap 126 also may allow the disc to be unfolded by pulling ends 122, 124 apart, Ths, the gap 126, allows the disc 100 to be configured to have at leastone smaller outer dimension as compared to its Fest state, which in turn may allow the disc 100 to be inserted into an anatomical region through a cavity or other opening that is smaller than the uncompressed (i.e. at rest) size of disc 100, thus making posterior insertion possible.
[0076] N Depending on the location of the spine where the disc 100 is implanted, the disc 100 preferably restores height, lordosis, stiffness, offers compression stiffness, and allows a range of motion similar to that described in relation to previous embodiments.
[0077] : : As a result of the materials, geometry, and components used, disc 100 can allow flexion/extension, lateral bending, axial rotation, and translation, depending’ on the © 15 loading imparted on the intervertebral disc. Similar to the embodiment of Figures. through 2a; under various spinal loading conditions resulting from spinal movements, the fluid 22 may move within the interior volume, either compressing (in the case of a gas), or moving ‘ radially outward as the membrane expands allowing the end plates to move with respect to éach other. This varying movement or displacement of fluid 22 provides a moving instantaneous axis of rotation. ; ; 3 - [0078] : With reference to Figures 7 through 9, a third exemplary embodiment of an - - : artificial disc will be described. Preferably; disc 150 has a generally cylindrical shape witha circular footprint and has an upper end 152; & lower end 154, and an outer sidewall 156 : disposed therebetween. The disc further inétudes an interior volume as defined between the uppei and lower ends 152, 154 and the outer sidewall 156. Although illustrated as a:cylinder, the disc: 150 may take on any other shape that preferably conform geometrically and. : ~ ambtomically with adjacent vertebral bodies, including, but not limited to, kidney-bean ~~
Co shisped, arinular, oval, cllipsoid, D-shaped, Cishaped, etc.
[0079]. gE The disc 150 may be made from any material known in the art capable of setving as a load bearing support including, but not limited to, elastomers, polymers, cetamics, composites, etc. The disc 150 may, further include a valve (not shown) for : introducing fluid 158 into the interior of disc as previously described in relation to other eubodiments. oo EE
[0080] : " The disc 150 may further inéhide upper and lower end plates (not shown) as . 35 previously described with regards to other erbodiments. Alternatively, the disc 150 may include a nictal mesh molded onto or otherwise secured to the upper surface 152 and/or lower surface 154 as previously described in relation to other embodiments. In addition;ithe disc ‘ © 150 may further include migration resistant features, permanent fixation means andlor : implant instrumentation attachment, guiding, and retaining structures as previously described in relation to other embodiments. o : : :
[0081] } ‘Depending on the location ofthe spine where the disc 150 is implanted, the - disc 150 preferably restores height, lordosis, stiffness, offers compression stiffness, and allows a range of motion similar to that described in relation to previous embodiments.
[0082] With reference to Figure 8, the interior of disc 150 is shown. Preferably the interior of disc 150 includes a plurality of interconnected peripheral chambers 160. and a separate central chamber 162. The multi-clizmbered interior of disc 150 permits controlled fivid flow within the intervertebral disc 150's0 that under loading, controlled articulation or motion is permitted. The peripheral chambers 160 may be in fluid communication with the : central chamber. 162 by way of an open passageway, a porous central wall 165, an osmotic : membrane, etc. Preferably, however, the peripheral chambers 160 are in fluid = © communication with the central chamber 162by way of a baffle and/or valve. More preferably, the baffle and/or valve is configured to provide for selective exchange of fluid such that the fluid 158 from the peripheral ghambers 160 may flow more easily orquickly into the central chamber 162 than the fluid 158 would flow out of the central chamber 162.
Alternatively, the central chamber 162 may be sealed with respect to the peripheral chambers © 160: In this case, the peripheral chamber 160 and central chamber 162 may be filled with the. sariie or different fluids. : EE
[0083] - The peripheral chambers 160 ase defined by walls 163, while the central CL : chamber 162 is separated from the periphersl:chambers 160 by a central wall 165. In E addition to. defining the geometry of chambers 160, 162, walls 163, 165 also serveas supports between surfaces 152, 154 by resisting loads acting upon the disc 150 when in use.
[0084] Preferably the central chamber 162 and outer periphery chambers 160 are arranged so that the central chamber 162 is more rigid than the outer peripheral chambers 160 (such as by completely filling with incompressible fluid), thus enabling the central chamiber BE 162 to act as a center pivot or center strut about which the upper and lower surfaces 152,154: may articulate. The center pivot allows one portion or side of the disc 150 to compress while i 35 at the same time permitting another portion of the disc 150 to expand. The walls 163 of the peripheral chambers 160 may be formed of a‘ material having a lower stiffness than the material used to produce the central wall 168, thereby allowing the central chambeéi'162 t be ’ more rigid and act as a center pivot.
Alterndtively, the walls 163 of the peripheral chambers : 160 may be formed of the same material as the central wall 165, but with a geometry that : provides alower stiffness than the geometry of the central wall 165 of central chamber 162 thereby allowing the central chamber 162 to act as a center pivot for disc 150. Furthermore, eg coinbination of material and geometric characteristics of the chamber walls 163, 165 maybe selected to inake the central chamber 162 oo rigid than the peripheral chambers 160 so that the central chamber 162 may actasa center pivor about which the disc 150 pivot. 10085] The geometry of chambers 160, 162, the geometry and material of the walls 163, 165, along with the fluid(s) disposed therein can be selected to obtain the desired characteristics of the disc, including the desired stiffness, height, pliability, and preferably the relative stiffiicss of the central chamber 162}with respect to the peripheral chambers 160 to provide the desired articulation between the upper and lower ends 152, 154. Thus, the disc “150 will move, deform or extend in flexionfextension, lateral bending, axial rotation, and translation depending on the loadings impatted on the intervertebral disc since under various spinal loading conditions, the fluid can translate between the peripheral chambers 160 and/or ‘the central chamber 162. This movement of the chambers with respect to each other, as well as the movement of the fluid within and between the chambers allows for a moving instantariecus axis of rotation of the disc 15D.
It should be noted that the central chamber 162 neexdn’t be located in the center of the disc, but rather may be positioned in any other location within the disc appropriate to produce the desired movement of the endplates relative to each 'f0086] "Alternatively, as shown in Figure 9, the central chamber 162 may house a spring 167. The spring 167 serves as additional support for disc 150 further enabling the central chamber 162 to act as a center pivofand/or strut.
When a spring 167 is provided in the central chamber 162, fluid may or may pot also be provided.
The spring 167 may be formed from any material known in the art, for example, cobalt-chromium alloys, titanium : alloys, stainless steel, amorphous alloys, polymers, or composites. ‘ [0087] : Alternatively, the central chime 162 may house a bladder (not shown). The bladder may be integrally formed with, or connected to, ends 152, 154. Alternatively, the : 35 bladder may be separate from the ends 152154. This bladder may articulate, compress, anfi/or translate within the central chamber 62, providing the disc with a moving -
instantaneous axis of rotation, which under various loading conditions, may allow fora : greater degree of articulation or movement of disc 150. In addition, the central bladder may serve as additional support for disc 150 so that the central chamber 162 may act a center pivot and also permit the desired motion. ; PR
[0088] With reference to Figures 10.and 11, a fourth embodiment of an artificial : intervertebral disc will be described. Disc 250, has a generally kidney-bean shaped. footprint with an upper endplate 252, a lower endplate 254, and at least one cable element 256, 258.
Although disc 250 is shown as having a kidney-bean shaped footprint, the disc 250 may take on any.other shape that generally conforms;geometrically and anatomically with adjacent So vertebral bodies, including, but not limited to, circular, annular, oval, ellipsoidal, D-shaped, 1s C-shaped, etc. In addition, the endplates 252, 254 preferably include migration resistant E features, permanent fixation means and/or implant instrumentation attachment, guiding, and retaining structures as previously described in relation to previous embodiments. : i. 0689] Preferably, the upper and lower endplates 252, 254 are formed of mietal, such - as titanium, stainless steel, titanium alloys, cobalt-chrominm alloys, or amorphous alloys.
Alternatively, the upper and lower endplates 252, 254 may be formed of ceramics’ composites, polymers, such as PEEK or UHMWPE, bone, including cortical, cancellous, allpgraft, autograft, xenograft, demineralizédior partially demineralized bone, or any other materials appropriate to serve as load bearing supports. : 10090] . The outer surface of the upper and lower endplates may be substantially flat, wedge-shaped, etc. Alternatively, the outer surfaces of the upper and lower endplates 252, 254 may. be dome shaped with their radii defined in the sagittal and coronal planes to generally match the shape of the ends of thie adj acent vertebral, thereby providing a better fit imisie.
Co [0091] The disc 250 may also include an elastic membrane, the elastic membrane oo geerally extending from the upper endplate 252 to the lower endplate 254 as previously described in relations to previous embodiments. The disc 250 may also include a'valve, the valve providing access to the interior of the disc 250 so that a fluid may be at least partially injected into the interior of the disc as described in relation to previous embodiments. :
[0092] Depending on the location of the spine where the disc 250 is implanted, the disc 250 preferably restores height, lordosis, stiffness, offers compression stiffness, and allows a range of motion similar to that described in relation 10 previous embodiments.
[0093] Asshown,disc 250 includes a plurality of peripheral cable elements 256 and a - central cable element 258. The peripheral cable elements 256 may be located near the perimeter of disc 250, while the center cable clement 258 is preferably located near the center : of the disc. The peripheral cable clements 256, and the center cable element 258 are attached to the upper and lower endplates 252, 254 by any fixation means know. in the art including, butnot limited to, bonding agents, ultrasonic welding, screws, nails, mechanical wedging and pins. Preferably, however, the cable elements 256, 258 engage the upper and lower endplates 252, 254 via boreholes 260 formed on the upper and lower endplates 252, 254. The ends of cable elements 256, 258 are crimped where they penetrate the outer surface of the upper and fower endplates 252, 254. This permits surgeons to appropriately size the disc 250 just prior ~ 15 to implantation by means of crimping/attaching appropriately sized cables to the endplates.
The peripheral cable elements 256 and central cable element 258 may be made from metals, polymers, composites, or any other appropriate material known in the art,
[0094] _ Inone embodiment, the center cable element 258 is shorter than the peripheral cable clements 256. This causes the periphetal elements 256 to assume a curved or bowed shape between the endplates 252, 254. As a result, the length of the central cable element 258 determines the maximum distance between the upper and lower endplates 252, 254 under tension. Furthermore, as a result of the peripheral cable elements 256 being longer than the central cable clement 258, the shorter central cable element 258 causes the longer peripheral cable elements 256 to be held in compression. The resilience of the bowed peripheral cable elements 256 provides shock absorption, axial compression and articulation characteristics to the disc 450. Ea Co
[0095] LU As. a result of the materials, geometry, and components used, dis¢ 250.can : allow flexion/extension, lateral bending, axial rotation, and translation, depending on'the : loading conditions. In addition, under various spinal loading conditions resulting from spinal movements, the peripheral cable elements 256 can bend or compress varying amounts. Such variable bending/compression provides the desired moving instantaneous axis of rotation.
[0096] With reference to Figure 12; an exemplary installation procedure will be : described: Generally speaking the disc 300 includes an upper endplate 302, a lower endplate 304 and'a core mechanism 306, the core mechanism being any cable, elastomer, fiber, or flyid filled disc previously described. The intervertebral discs 300 may be implanted in modular fashion, for example, the endplates 302, 304 of disc 300 are inserted into the intervertebral cavity using instruments such ds a distractor and/or holder instrument. The : intervertebral disc space may be distracted “ing a standard spinal distractor which engages the endplates 302, 304. Trial spacers are then preferably used to determine the appropriate size of the core mechanism 306 to be inserted in the resulting disc space. In an exemplary embodiment, the core mechanism, 306 is inserted and attached to endplates 302, 304 through’ the use of a dovetail, slot, or similar connection. This modular insertion technique avoids - over-distracting the intervertebral space, which may damage surrounding tissue and/or blood vessels. : Co
[0097] Altematively, the intervertebral disc 300 may be inserted preassembled with the use of particular insertion tools. For example, an endplate holding ¢lip may be used that allows the endplates 302, 304 to be held and locked in a parallel and spaced relationship as they are inserted into the intervertebral space. Once implanted, the clip may be unlocked and removed from the endplates 302, 304. The clip may then be removed from the intervertebral space. In addition, the disc 300 may be implanted in a compressed state to prevent over- : distraction.” The introduction of the: disc 300 in a compressed state may be accomplished via. 20. asurgical insertion instrument or by an intemal mechanism located in the disc 300.
[0098] An anterior, lateral, or. anterolateral surgical approach may be used for the intervertebral disc 300. Furthermore, depending on the intcrvertebral disc 300 tobe implanted, a minimally invasive surgical method or a simultaneous distraction and implantation surgical method may be used. Simultaneous distraction and implantation may be accomplished, for example, by using slots formed on the outer surface of the endplates 302, 304 to guide the implant down the distractor during implantation. Also, depending on. the intervertebral disc to be implanted, an artificial Anterior Longitudinal Ligament or the natural Anterior Longitudinal Ligament may be attached directly to the disc or to the adjacent vertebral bodies. Attachment of the Anterior Longitudinal Ligament may assist in preventing movement, dislodging or expulsion of the implant. To assist with the implantation of the intervertebral discs, the intervertebral discs may include alignment markers.
[0099] While various descriptions of the present invention are described: above, it . should be understood that the various features can be used singly or in combination thereof.
Therefore, this invention is not to be limited to the specific preferred embodiments depicted . 35 herein.
[00100] | Further, it should be understobd that variations and modifications within the : spirit and scope of the invention may occur © those skilled in the art to which the invention pertains.
For example, some portions of the miplants disclosed herein may be formed of . bone, such as allografis, sutografls, and xenografts, which may be partially or fully © demineralized. . In addition, some implants may include bone material or other bone growth 10. inducing material in their interiors or on/in their endplates.
Such substances in the interiors may be permitted to interact with the surrounding anatomy, as with channels or other holes formed in the implant walls.
Also, intra and post-operative alignment markers may be used - to assist with implantation of the intervertebral discs.
Furthermore, the intervertebral discs . can be made rigid in situations where fusion is necessary.
The intervertebral discs may be: : made rigid by, for example, allowing fusion between the endplates, inserting spacers between the endplates, or by injecting a solidifying liquid between the endplates.
Accordingly, all expedient modifications readily attainable by one versed in the art from the disclosure set : forth herein that are within the scope and spirit of the present invention are to be included as further embodiments of the present invention.
The scope of the present invention is accordingly defined as set forth in the appended claims.

Claims (36)

The Claims What is claimed is:
1. An intervertebral disc for placement between first and second vertebrae comprising: a first surface for contacting a first vertebra; a second surface for contacting a second vertebra, the first and second surfaces having a space between them; and a core mechanism disposed in the space between the first and second surfaces, the core mechanism providing an outer region of the intervertebral disc with a first stiffness and an inner region of the intervertebral disc with a second stiffness, the second stiffness different from the first stiffness.
2. An intervertebral disc according to claim 1 further comprising migration-resistant structures disposed on at least one of the first and second surfaces.
3. An intervertebral disc according to either claim 1 or 2 further comprising implant instrumentation attachment, guiding, or retaining structures disposed on at least one of the first and second surfaces.
4. An intervertebral disc according to any one of the preceding claims 1 - 3 wherein the first and second surfaces are resiliently biased apart.
5. An intervertebral disc according to any one of the preceding claims 1 - 3 wherein: an upper endplate comprises the first surface; and a lower endplate comprises the second surface.
6. An intervertebral disc according to claim 5 wherein at least one of the endplates is formed from a material selected from the group consisting of metal, polymer, ceramic and composite. 24 AMENDED SHEET DATED 27 MARCH 2007
7. An intervertebral disc according to claim 5 wherein at least one of the endplates is formed of bone material selected from the group consisting of cortical, cancellous, allograft, autograft, xenograft, demineralized or partially demineralized bone.
8. An intervertebral disc according to any one of the preceding claims 5 - 7 wherein the core mechanism comprises: a membrane extending between the upper endplate and the lower endplate, the membrane and upper and lower endplates defining an interior volume; and a valve in communication with the interior volume operative to introduce or withdraw fluid from the volume.
9. An intervertebral disc according to claim 8 wherein the upper and lower endplates each has an inner surface, one of the inner surfaces having a socket and the other of the inner surfaces having a protrusion, the protrusion being configured to articulate within the socket.
10. An intervertebral disc according to either claim 8 or 9 wherein the membrane is formed of an elastomeric material.
11. An intervertebral disc according to either claim 8 or 9 wherein the membrane comprises a bellow.
12. An intervertebral disc according to any one of the preceding claims 8 - 11 further comprising an incompressible fluid in the interior volume.
13. An intervertebral disc according to any one of the preceding claims 1 - 4 wherein the core mechanism comprises outer and inner sidewalls disposed between the first and second surfaces, the inner sidewall defining an annulus.
14. An intervertebral disc according to claim 13 further comprising a fluid at least partially filling the annulus. AMENDED SHEET DATED 27 MARCH 2007
15. An intervertebral disc according to claim 13 further comprising an elastomeric material disposed within the annulus.
16. An intervertebral disc according to claim 15 wherein the disc has the first stiffness and the elastomeric material has the second stiffness, the first and second stiffnesses being substantially unequal.
17. An intervertebral disc according to claim 13 wherein: the disc at least partially comprises an elastomeric material having the first stiffness; and other portions of the disc not comprising the elastomeric material have the second stiffness substantially unequal to the first stiffness.
18. An intervertebral disc according to any one of the preceding claims 13-17 wherein the first and second surfaces and outer and inner sidewalls define an interior volume, the disc further comprising a valve in communication with the interior volume operative to introduce or withdraw fluid from the interior volume.
19. An intervertebral disc according to any one of the preceding claims 13-18 wherein the first and second surfaces and outer and inner sidewalls define a generally C-shaped structure.
20. An intervertebral disc according to any one of the preceding claims 1 - 5 wherein the core mechanism comprises an exterior wall having an inner and outer surface, the exterior wall extending between the first and second surfaces, the exterior wall and first and second surfaces defining an interior volume comprising first and second chambers.
21. An intervertebral disc according to claim 20 wherein the first chamber is defined by a first wall formed of a first material having the second stiffness, the exterior wall being formed of a second material having the first stiffness, the first and second stiffnesses being substantially unequal. 26 AMENDED SHEET DATED 27 MARCH 2007
22. An intervertebral disc according to either claim 20 or 21 wherein the second chamber is in fluid communication with the first chamber.
23. An intervertebral disc according to either claim 20 or 21 wherein the second chamber is sealed from the first chamber.
24. An intervertebral disc according to claim 23 wherein the second chamber comprises a plurality of chambers in fluid communication with each other.
25. An intervertebral disc according to any one of the preceding claims 20 - 24 wherein the first chamber allows the first and second surfaces to pivot with respect to each other.
26. An intervertebral disc according to any one of the preceding claims 20 - 25 wherein the first chamber has a resilient element disposed therein.
27. An intervertebral disc according to claim 26 wherein the disc has the first stiffness and the resilient element is a spring, the spring having the second stiffness greater than the first stiffness.
28. An intervertebral disc according to any one of the preceding claims 20 - 25 wherein the first chamber has a bladder disposed therein.
29. An intervertebral disc according to any one of the preceding claims 20 - 28 further comprising a valve in communication with the first chamber operative to introduce or withdraw fluid from the first chamber.
30. An intervertebral disc according to any one of the preceding claims 20 - 29 further comprising a valve in communication with the second chamber operative to introduce or withdraw fluid from the second chamber. 27 AMENDED SHEET DATED 27 MARCH 2007
31. An intervertebral disc according to any one of the preceding claims 1 - 5 wherein the core mechanism comprises at least first and second cable elements disposed between the first and second surfaces, the first and second cable elements each having a length, the length of the first cable element being substantially shorter than the length of the second cable element.
32. An intervertebral disc according to claim 31 wherein at least one of said first and second surfaces has at least one bore, one of the first and second cable elements being associated with the at least one bore.
33. An intervertebral disc according to either claim 31 or 32 further comprising a plurality of peripheral cable elements disposed between the first and second surfaces, each peripheral cable element having a length, the first cable element comprising a center cable element, and the length of each peripheral cable element being substantially greater than the length of the center cable element.
34. An intervertebral disc according to any one of the preceding claims 31 - 33 further comprising a membrane disposed between the first and second surfaces.
35. An intervertebral disc according to claim 34 wherein the membrane and first and second surfaces define an interior volume, the disc further comprising a valve in communication with the volume operative to introduce or withdraw fluid from the volume.
36. An intervertebral disc for placement between first and second vertebrae substantially as herein described with reference to any one of the illustrated embodiments. 28 AMENDED SHEET DATED 27 MARCH 2007
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CH671691A5 (en) * 1987-01-08 1989-09-29 Sulzer Ag
FR2723841B1 (en) * 1994-08-23 1998-11-06 Fabien Gauchet INTERVERTEBRAL DISK PROSTHESIS.
FR2751202B1 (en) * 1996-07-22 2001-03-16 Zacouto Fred SKELETAL IMPLANT
WO2001039678A1 (en) * 1999-12-01 2001-06-07 Henry Graf Intervertebral stabilising device

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AU2003262694B2 (en) 2008-10-23
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CN1703177A (en) 2005-11-30
AU2003262694A1 (en) 2004-03-03

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