ZA200305587B

ZA200305587B - Device for slowing down spherical elements in a pebble bed nuclear reactor.

Info

Publication number: ZA200305587B
Application number: ZA200305587A
Authority: ZA
Inventors: Frank Curtolo; Deon Hamman
Original assignee: Pebble Bed Modular Reactor Pty
Priority date: 2001-05-23
Filing date: 2003-07-18
Publication date: 2004-08-27

Description

DEVICE FOR SLOWING DOWN SPHERICAL ELEMENTS IN A PEBBLE BED NUCLEAR REACTOR

THIS INVENTION relates to nuclear power.

More particularly, it relates to a method of decelerating spherical elements before being discharged from a discharge end of a sphere flow path, to a nuclear power plant, to a decelerating assembly and to a decelerator fitting.

In a nuclear reactor of the high-temperature gas-cooled type, use is made of fuel elements, and often moderator elements, which are spherical in shape. These are referred to as "pebbles" and a reactor of this type is generally known as a pebble bed reactor. Ina pebble bed reactor it is known to operate a muiti-pass fuelling scheme in which fuel spheres are passed through a core of the reactor more than once in order to optimize burn-up of fuel. The fuel spheres and, if applicable, the moderator spheres are conveyed to an inlet in a reactor or storage vessel in a sphere flow path, partly by gravity but predominantly using gas under pressure.

Although the invention will find application particularly with fuel spheres it will, as mentioned above, also find application with

2 [3 moderator spheres. In the context of this specification, the term "spheres" will be considered to be broad enough to include both fuel . spheres and, where appropriate, moderator spheres.

The spheres are fed into the reactor vessel through sphere flow paths having discharge ends which open into the reactor vessel.

The spheres are fed into the reactor vessel at or adjacent the top thereof, from where they fall onto an upper surface of a bed of spheres in the reactor core.

In order to reduce the risk of damage to the spheres as well as sphere bounce, which could result in incorrect placement of a sphere in the reactor core, it is desirable that the spheres enter the reactor vessel at a relatively low velocity.

According to one aspect of the invention, in a nuclear power plant having a nuclear reactor of the pebble bed type, making use of spherical fuel and moderator elements, and an element handling system having at least one sphere flow path along which spheres are conveyed under the influence of a fluid stream, there is provided a method of decelerating spheres before being discharged from a discharge end of the sphere flow path, which method includes the steps of conveying the spheres along the sphere flow path towards the , discharge end thereof under the influence of a first fluid stream; introducing a counter stream of fluid into the sphere flow path at , a position adjacent the discharge end of the sphere flow path; and extracting fluid from the sphere flow path at a position spaced : from the discharge end of the sphere flow path and at a rate such that at least a portion of the counter stream flows inwardly away from the discharge end and serves to decelerate spheres prior to being discharged from the discharge end of the sphere flow path.

The sphere flow path may be defined, at least in part, by a length of pipe, the method including feeding the counter stream into the length of pipe through a counter stream inlet extending through a wall of the pipe adjacent to an end of the length of pipe defining the discharge end of the sphere flow path.

With high-temperature reactors it is desirable that the coolant remain within the reactor and not pass into the sphere flow path since exposure to high temperatures could lead to damage to components, such as seals, used in the sphere flow path. Accordingly, when the discharge end of the sphere flow path opens into a reactor vessel of the nuclear reactor, the method may include extracting fluid from the sphere flow path at a rate which results in part of the counter stream flowing into the reactor vessel through the discharge end of the sphere flow path thereby to inhibit ingress of high temperature coolant from the reactor vessel into the sphere flow path.

According to another aspect of the invention there is provided a nuclear power plant having a nuclear reactor of the pebble , bed type and an element handling system for transporting spherical fuel and/or moderator elements, the element handling system including at least one sphere flow path along which spheres can be conveyed under the influence of a first fluid stream, the sphere flow path . having a discharge end from which the spheres are discharged; a counter fluid inlet leading into the sphere flow path at a position adjacent the discharge end thereof, the counter fluid inlet being connected or connectable to a pressurised supply of fluid; and a fluid extraction outlet leading from the sphere flow path at a position which is spaced further from the discharge end of the sphere flow path than the counter fluid inlet, the fluid extraction outlet being connected or connectable to fluid extraction means whereby fluid can be extracted from the sphere flow path through the fluid extraction outlet.

The counter fluid inlet may include a plurality of circumferentially spaced inlet openings which lead from a feed chamber surrounding the sphere flow path into the sphere flow path, the feed chamber having an inlet which is connected or connectable in communication with the pressurised supply of fluid.

The fluid extraction outlet may comprise a plurality of circumferentially spaced outlet openings which lead from the sphere flow path into an extraction chamber surrounding the sphere flow path, the extraction chamber having an outlet which is connected or connectable to the fluid extraction means. )

The nuclear power plant may include control means for . regulating the rate of fluid flow through at least one of the counter fluid inlet and the fluid extraction outlet. The control means may be configured to maintain the rate of fluid flow through the fluid extraction ' outlet at a rate which is greater than the rate of flow in the first fluid stream and less than the sum of the rates of flow in the first fluid stream and through the counter fluid inlet.

The discharge end of the sphere flow path may open into a reactor vessel of the nuclear reactor.

According to still another aspect of the invention, there is provided a decelerating assembly for decelerating spherical elements before being discharged from a discharge end of a sphere flow path along which the spherical elements are conveyed under the influence of a fluid stream, which assembly includes a first fluid inlet leading into the sphere flow path; a counter fluid inlet leading into the sphere flow path at a position adjacent the discharge end thereof and downstream of the first fluid inlet, which counter fluid inlet is connectable in flow communication with a supply of fluid; and a fluid extraction outlet leading from the sphere flow path at a position intermediate the first and counter fluid inlets.

The assembly may find application particularly as part of an element handling system of a nuclear power plant of the type described above. . Hence, the discharge end of the sphere flow path may open into a reactor vessel of a nuclear reactor.

According to yet another aspect of the invention, there is provided a decelerator fitting for use in decelerating spherical elements , before being discharged from a discharge end of a sphere flow path along which the spherical elements are conveyed under the influence of a fluid stream, which fitting includes a sphere flow path end member which defines an end portion of the sphere flow path, the sphere flow path end member defining a sphere inlet end which is connectable to an upstream portion of the sphere flow path and a sphere outlet end which, in use, forms the discharge end of the sphere flow path; and at least one counter fluid inlet which is connectable in flow communication with a pressurized supply of fluid and which leads into the end portion of the sphere flow path between the sphere inlet and the sphere outlet.

The fitting may find application as part of an element handling system of a nuclear power plant of the type described above.

The counter fluid inlet may be positioned close to the sphere outlet or discharge end of the sphere flow path.

The sphere flow path end member may be tubular cylindrical and the counter fluid inlet may include a plurality of circumferentially spaced inlet openings in the sphere flow path end member. .

The counter fluid inlet may lead from a feed chamber which ' surrounds the sphere flow path end member, the feed chamber having an inlet which is connectable to a pressurized supply of fluid.

The invention will now be described, by way of example, with reference to the accompanying diagrammatic drawings.

In the drawings,

Figure 1 shows part of a nuclear power plant in accordance with the invention;

Figure 2 shows a perspective view of a decelerating assembly in accordance with the invention;

Figure 3 shows a sectional perspective view of part of the assembly of Figure 2 and a decelerator fitting in accordance with the invention; and

Figure 4 shows a sectional perspective view of another part of the assembly of Figure 2.

In Figure 1 of the drawings, reference numeral 10 refers generally to part of a nuclear power plant in accordance with the invention. The plant 10 includes a nuclear reactor 11 of the pebble bed type having a generally cylindrical reactor vessel, generally indicated by reference numeral 12. A core cavity 14 is defined within the reactor vessel 12. The reactor 11 includes a plurality of inlet openings 16, one of which is shown in Figure 1, defined in a top 18 of the reactor vessel 12, through which inlet openings 16 fuel and/or moderator elements, which are spherical in shape, are loadable into the core cavity 14. The inlet openings 16 extend through a graphite reflector provided on an interior of the reactor vessel 11 at the top end 18 thereof. The inlet openings 16 are positioned so that spheres are discharged into the d vessel 12 at the desired positions.

Nuclear reactors 11 of this type often operate a multi-pass fuelling scheme in which fuel spheres are passed through the core 14 of the reactor 11 more than once in order to optimize burn-up of fuel. To this end, a sphere outlet (not shown) is provided in a bottom (not shown) of the reactor vessel 12 via which fuel elements and/or moderator elements can be extracted from the reactor vessel 12.

Referring now also to Figures 2 and 3 of the drawings, the plant 10 includes an element handling system, part of which is generally indicated by reference numeral 20, which is external to the reactor vessel and whereby fuel elements and/or moderator elements are conveyed to desired locations within the plant 10.

The part of the element handling system 20 shown in Figure 2 of the drawings, is intended to feed fuel and/or moderator elements into the reactor vessel 12 through the inlet openings 16.

The element handling system 20 includes a sphere flow path 22 having a discharge end 24 through which a sphere can be discharged through the inlet opening 16 into the core cavity 14.

Spheres are conveyed along the sphere flow path 22 under the influence of a first fluid stream in the form of a pressurised gas. ¢

As can be seen in the drawings, the discharge end 24 opens downwardly. Accordingly, the combined influences of the first fluid stream and of gravity on the spheres travelling along the sphere flow path 22 will tend to cause the spheres to enter the reactor vessel 12 at a relatively high velocity. This potentially could lead to damage of the spheres and/or to sphere bounce within the core cavity 14 which could result in an undesirable positioning of the spheres within the core 14 of the reactor 12.

Accordingly, in order to reduce the velocity at which spheres enter the core cavity 14, the plant 10 includes a decelerating assembly, generally indicated by reference numeral 26, for decelerating spheres prior to their being discharged from the discharge end 24 of the sphere flow path 22 into the core cavity 14.

An end portion of the sphere flow path 22 from which the discharge end 24 opens is defined by a sphere flow path end member in the form of a length of tubular cylindrical conduit or pipe 28. An upstream end of the length of conduit 28 is connected to the remainder of the sphere flow path in a gas-type fashion.

As can best be seen from Figure 3 of the drawings, in the length of conduit 28, adjacent to the discharge end 24 of the sphere flow path 22, is provided a counter stream inlet 30 extending through a wall 31 of the conduit 28. The counter stream inlet 30 includes a plurality of circumferentially spaced inlet openings 32 extending through the wall 31 of the conduit 28. A sleeve 34 extends with clearance around an end portion of the conduit 28 in which the counter stream inlet 30 is provided and is connected at its ends to the conduit 28 so as to define an annular feed chamber 36 which is connected in flow communication with the sphere flow path 22 by means of the openings 32. An inlet 38 leads into the feed chamber 36 and is connectable to a pressurised supply of gas. The inlet 38 is typically connected to an outlet manifold of the pressurised gas supply system which supplies gas to the element handling system.

Similarly, the decelerating assembly 26 includes a sleeve 40 (Figure 4) which extends around the conduit 28 at a position spaced upstream of the sleeve 34 and defines an exhaust or extraction chamber 100 which is similar to the feed chamber and is connected in flow communication with the sphere flow path 22 by means of a plurality of spaced apart outlet openings 50. An outlet 42 leads from the sleeve 40 and is connectable to fluid extraction means. The outlet 42 is typically connected to an inlet manifold on a suction side of a blower (not shown) that provides a required pressure differential across the inlet and outlet manifolds of the pressurised gas supply system, supplying gas to the element handling system.

In use, as mentioned above, spheres are conveyed along the sphere flow path 22 under the influence of a pressurised fluid. A counter stream of fluid is introduced into the sphere flow path 22 through the counter stream inlet 30. In addition, fluid is extracted from . the sphere flow path 22, through the outlet 42. The rate at which fluid is extracted from the outlet 42 is controlled such that the rate of flow . through the outlet 42 is greater than the rate of fluid flow in the stream conveying the spheres along the sphere flow path 22 so that, at least a portion of the fluid being fed into the sphere flow path 22 through the counter stream inlet 30 flows in a direction away from the discharge end 24 of the sphere flow path 22, thereby serving to decelerate a sphere prior to its being discharged from the discharge end 24 of the sphere flow path 22.

The rate of fluid flow in the stream conveying the spheres along the sphere flow path 22 is typically controlled by means of a needie and seat valve, a constant pressure vaive or a constant flow valve disposed in the flow path 22. Use of either a constant flow valve or constant pressure valve mitigates the effects of dynamic fluid inter- actions where there is interconnection of a plurality of sphere flow paths via a common manifold, thereby to improve the stability of system operation.

The deceleration effect of the counter stream of fluid is proportional to the rate of feed of fluid through the counter stream inlet 30. One or more flow control needle and seat valves are used to control the rate of fluid flow through the counter stream inlet 30. It will be appreciated that pressure and temperature as well as sphere diameter will influence the required rate of feed of fluid. The rate at which fluid is extracted from the outlet 42 is also adjusted to ensure that the required leakflow into the core is obtained. Control of the rate of fluid extraction is typically effected by a needle and seat valve.

In a high temperature gas-cooled reactor, it is desirable that high-temperature coolant from within the reactor vessel 12 does not enter the sphere flow path 22 through the discharge end 24 thereof, since exposure to high temperatures could lead to damage of components of the sphere flow path 22, e.g. seals and the like.

Accordingly, the rate at which fluid is extracted from the sphere flow path 22 through the outlet 42 and fed into the sphere flow path 22 through the inlet 30 will be regulated so that a portion of the fluid being fed into the counter stream inlet 30 flows downwardly and out of the discharge end 24 of the sphere flow path 22 into the reactor vessel 11, i.e. the fluid extraction rate is controlled to be less than the sum of the rates of flow in the stream conveying the spheres and through the counter stream inlet 30. This will effectively form a seal to inhibit the ingress of high temperature coolant into the sphere flow path 22.

The Inventors believe that the invention will provide an effective means of decelerating spheres before entry into a reactor 16 vessel 12 of the pebble bed type in a high temperature and high radiation environment and at varying densities of gasses. The invention will furthermore permit the regulating of gas leakage into the reactor vessel 12 and of the ingress of hot gasses from the reactor vessel 12 into the element handling system 20.

Claims

I 57-03-2003 | B0P0179:

Z7.MAR.2PE3 14:28 ADAMS % ADAMS 3626448 | NO0.493 P.6° ¢ 13 oo CLAMS: A In a nuclear power plant -having a nuclear reactor of the pebble bed type, making use of spherical fuel and/or moderator elements, and an element handling system having at least one sphere "flow path along which spheres are conveyed under the influence of a fluld stream and the sphere flow path having a discharge end via which spheres are discharged from the sphere flow path, there is provided a method of decelerating spheres before heing discharged from the i discharge end of the sphere flow path, which method includes the steps of conveying the spheres along the sphere flow path towards the discharge end thereof under the influence of a first fluid stream; : 18 ) introducing a counter stream of fluid into the sphere flow path at a position clossly spaced from the discharge end of the sphere flow path; and extracting fluld from the sphere flow path at a position spaced further from the discharge end than the position at which the counter 20° stream is introduced at a rate such that at least a portion of the counter stream flows inwardly away from the discharge end and serves to decelerate spheres prior to being discharged from the discharge end of the sphere flow path. © Enpf ei t:Z/L AMENDED SHEET

27-03-2003 IB0201797

27.MAR.2AP3 14:28 " ADAMS % ADAMS 3526440 } NO. 493 P.7T

’
2. A method as claimed in Claim 1, in which the sphera flow path is defined, at lsast in part, by a length of pipe, an and of which defines the discharge end, the method Including feeding the counter ’ stream into the length of pipe through a counter stream inlet extending . § through a wall of the pipe closely spaced from tha end of the length of pipe defining the discharge end of the sphere flow path.
3. A method as claimed In Claim 1 or Claim 2, which, when the discharge end of the sphere flow path opens into a resctor vessel of the nuclear reactor, includes extracting fluid from the sphere flow path at a rate which results in part of the counter stream flowing into the : reactar vessel through the ‘discharge end of the sphere flow path thereby to inhibit ingress of high-temperature coolant from the reactor i vessel into the sphere flow path. :
4. A nuclear power plant having a nuclear reactor of tha ’ 16 pebble bed type and an element handling system for transporting spherical fuel and/or moderator elements, the element handling system including at |jeast one sphere flow path slong which spheres can be conveyed under the influence of a first fluid stream, the sphere flow path having a discharge end from which the spheres are discharged; a counter fluid inlet leading into the sphere flow path at a position closely spaced from the discharge end thereof, the counter fluid inlet : being connected or connectable to a pressurised supply of fluid; and a fluld extraction outlet leading from the sphere flow path at a position which is spaced further-from the discharge end of the sphere : flow path than the counter fluid inlet, the fluid extraction outlet being Enpf ze :27/{ AMENDED SHEET Ce
27-03-2003 So IB0201797 27,MAR.20E3 14:28 ADAMS & ADAMS 362644 © N0.43R pug ’ - Le - ) M ‘ 15 : i connected or connectable to fluid extraction means whereby fluid can . ba extracted from the sphers flow path through the fluid extraction outlet, : 5, A nuclear power plant as claimed in Claim 4, in which the : § counter fluid inlet includes & plurality of circumferentially spaced inlet Co openings which lead from a feed chamber Surrounding the sphers flow path into the sphere flow path, the feed chamber having an Inlet which is connected ‘or connectable in communication with the pressurised - "supply of fluid, :
6. A nuclear power plant as claimed in Claim 4 or Claim 5, in which the fluid extraction outlet comprises a plurality of circumferentially spaced outlet openings which lead from the sphere flow path into an ’ extraction chamber surrounding the sphere flow path, the extraction . chamber having an outlet which is connected or connectable to the fluid 16 extraction means. .
7. . A nuclear power plant ag claimed in any one of Claims 4 10 . 8, inclusive, which includes control means for regulating the rate of fluid flow through at least one of the counter fluid inlet and the fluid extraction outlet, i 20 8. A nuclear power plant as claimed in Claim 7, in which the : control means is configured to maintain the rate of fluid flow through the fluid extraction outlet at a rate which is prester than the rate of fiow in the first fluid stream and {ess than the sum of the rates of flow in the first fluid stream and through the counter fluid inlet. Enpf.zeit:27/( AMENDED SHEET
27-03-2003 | | 10201797 27, MAR, 2803 14:28 ADAMS % ADAMS 3626443 NO.493 P.9 ~ ’ 18
’ 9. A nuclear power plant as claimed in any one of Claims 4 to 8, inclusive, in which the discharge end of the sphere flow path opens into 3 reactor vessel of the nuclear reactor.
10. Adecelerating assembly for deceler ating spherical elements before being discharged from a discharge end of a sphere flow path along ‘which the spherical elements are conveyed under the influence of a fluid stream, which assembly includes a first fluid inlet leading into the sphere flow path for introducing said fluid stream into the sphere flow path; 8 counter fluid inlet leading into the sphere flow path at g position closely spaced from the discharge end thereof and downstream of the first fluid inlet, which counter fiuid inlet Is connectable in flow communication with a pressurized supply of fluid; and a fluid extraction outlet leading from the sphere flow path st a

15 . position intermediate the first and counter fluid inlets.
11, A decelerating assembly a5 claimed in Claim 10, in which the discharge end of the sphere flow path opens into a.reactor vessel of a nuclear reactor.

12. A decelerator fitting for use in decelerating spherical | elements before being discharged from a discharge end of a sphere flow path along which the spherical elements are conveyed under the ]

oo. influence of a fluid stream, which fitting includes a sphere flow path end member which defines an end portion of E the sphere flow path, the sphere flow path end member defining a sphere inlet which is connectable to an upstream portion of the sphere Ent .zei t:27/0 AMENDED SHEET EE

27-03-2003 : h IB0201797 a. Z7.MAR.ZEB3 14:23 ADAMS & ADAMS 3E264dB N0.433 p.1m

. Ie 17

} . - flow path and a sphere outlet spaced from the sphere inlet which, In -use, forms the discharge end of the sphere flow path; and a plurality of peripherally spaced counter fluid inlets positioned . close to the sphare outlet and connectable in flow communication with + - 8 a pressurized supply of fluid and which leads into the end portion of the sphere flow path between the sphere inlet and the sphere outlet. : 13, A dacelerator fitting as claimed in Claim 12, in which the sphere flow path end member is tubular cylindrical and the inlet openings are circumferentially spaced . oC 10 14. .A decelerator fitting as claimed in Claim 12 or Claim 12, in which the counter fluid inlets lead from a feed chamber which surrounds the sphere flow path end member, the feed chamber having an inlet which is connectable to a pressurized supply of fluid. :

15. A method of decelerating spheres as claimed in Claim 1, substantially as herein described and illustrated.

16. A nuclear power plant as claimed in Claim 4, substantially as herein described and illustrated.

17. A decelerating assembly as claimed in Claim 10, ) substantially as herein described and illustrated.

18. A decelerator fitting as claimed in Claim 12, substantially "as herein described and illustrated,

Ef .zei:27/ AMENDED SHEET

27-03-2003 IB0201797 .Br.MAR.2EA3 14:29 ADAMS & ADAMS 3626447 NO. 493 P.11 . Le w » . C- 18 i . 18, A new method, a new assembly, or a new fitting, substantially as herein described. ¢ Empf.zeit:27/( AMENDED SHEET