ZA200107945B - Mineral-salt based substantially or totally hydrosoluble composition, formulation containing said composition and production thereof. - Google Patents
Mineral-salt based substantially or totally hydrosoluble composition, formulation containing said composition and production thereof. Download PDFInfo
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- ZA200107945B ZA200107945B ZA200107945A ZA200107945A ZA200107945B ZA 200107945 B ZA200107945 B ZA 200107945B ZA 200107945 A ZA200107945 A ZA 200107945A ZA 200107945 A ZA200107945 A ZA 200107945A ZA 200107945 B ZA200107945 B ZA 200107945B
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- South Africa
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- composition
- weight
- water
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- 239000000203 mixture Substances 0.000 title claims description 175
- 238000009472 formulation Methods 0.000 title claims description 27
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 56
- 150000003839 salts Chemical class 0.000 claims description 54
- 239000004480 active ingredient Substances 0.000 claims description 44
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 37
- 239000011707 mineral Substances 0.000 claims description 37
- 239000011230 binding agent Substances 0.000 claims description 26
- 239000004094 surface-active agent Substances 0.000 claims description 23
- 238000005469 granulation Methods 0.000 claims description 21
- 230000003179 granulation Effects 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 20
- 239000000945 filler Substances 0.000 claims description 19
- 238000002425 crystallisation Methods 0.000 claims description 18
- -1 alkali metal borates Chemical class 0.000 claims description 17
- 238000010521 absorption reaction Methods 0.000 claims description 16
- 239000002245 particle Substances 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- 238000002360 preparation method Methods 0.000 claims description 11
- 239000006185 dispersion Substances 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- 229920001577 copolymer Polymers 0.000 claims description 7
- 229920002125 Sokalan® Polymers 0.000 claims description 6
- 230000036571 hydration Effects 0.000 claims description 6
- 238000006703 hydration reaction Methods 0.000 claims description 6
- FXNDIJDIPNCZQJ-UHFFFAOYSA-N 2,4,4-trimethylpent-1-ene Chemical group CC(=C)CC(C)(C)C FXNDIJDIPNCZQJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 5
- 229910052783 alkali metal Inorganic materials 0.000 claims description 5
- 239000000470 constituent Substances 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 claims description 4
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 4
- 229910000318 alkali metal phosphate Inorganic materials 0.000 claims description 4
- 150000004676 glycans Chemical class 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 4
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 claims description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims description 3
- 229910000288 alkali metal carbonate Inorganic materials 0.000 claims description 3
- 150000008041 alkali metal carbonates Chemical class 0.000 claims description 3
- 150000001340 alkali metals Chemical class 0.000 claims description 3
- 230000001580 bacterial effect Effects 0.000 claims description 3
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 claims description 3
- 235000011180 diphosphates Nutrition 0.000 claims description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 3
- 229920003145 methacrylic acid copolymer Polymers 0.000 claims description 3
- 150000002772 monosaccharides Chemical group 0.000 claims description 3
- 229920005615 natural polymer Polymers 0.000 claims description 3
- 229920001542 oligosaccharide Polymers 0.000 claims description 3
- 150000002482 oligosaccharides Chemical class 0.000 claims description 3
- 229920001282 polysaccharide Polymers 0.000 claims description 3
- 239000005017 polysaccharide Substances 0.000 claims description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 3
- 229920001059 synthetic polymer Polymers 0.000 claims description 3
- 235000013311 vegetables Nutrition 0.000 claims description 3
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- 239000002671 adjuvant Substances 0.000 claims description 2
- 229910052910 alkali metal silicate Inorganic materials 0.000 claims description 2
- 229910052915 alkaline earth metal silicate Inorganic materials 0.000 claims description 2
- 159000000013 aluminium salts Chemical class 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical class [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 2
- 235000011128 aluminium sulphate Nutrition 0.000 claims description 2
- 229960000892 attapulgite Drugs 0.000 claims description 2
- 239000000440 bentonite Substances 0.000 claims description 2
- 229910000278 bentonite Inorganic materials 0.000 claims description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- 239000003610 charcoal Substances 0.000 claims description 2
- 239000011363 dried mixture Substances 0.000 claims description 2
- 229940005740 hexametaphosphate Drugs 0.000 claims description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000003077 lignite Substances 0.000 claims description 2
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- 229910052625 palygorskite Inorganic materials 0.000 claims description 2
- 239000010451 perlite Substances 0.000 claims description 2
- 235000019362 perlite Nutrition 0.000 claims description 2
- 229920001515 polyalkylene glycol Polymers 0.000 claims description 2
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 claims description 2
- 239000001488 sodium phosphate Substances 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 claims description 2
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 claims description 2
- 229910000406 trisodium phosphate Inorganic materials 0.000 claims description 2
- 235000019801 trisodium phosphate Nutrition 0.000 claims description 2
- 239000010457 zeolite Substances 0.000 claims description 2
- 235000019982 sodium hexametaphosphate Nutrition 0.000 claims 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 17
- 239000000194 fatty acid Substances 0.000 description 17
- 229930195729 fatty acid Natural products 0.000 description 17
- 150000004665 fatty acids Chemical class 0.000 description 16
- 150000001875 compounds Chemical class 0.000 description 11
- 235000013305 food Nutrition 0.000 description 11
- 239000008187 granular material Substances 0.000 description 9
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical class OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 238000010981 drying operation Methods 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 239000002736 nonionic surfactant Substances 0.000 description 5
- 229920001223 polyethylene glycol Polymers 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- OVSKIKFHRZPJSS-UHFFFAOYSA-N 2,4-D Chemical compound OC(=O)COC1=CC=C(Cl)C=C1Cl OVSKIKFHRZPJSS-UHFFFAOYSA-N 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 150000001768 cations Chemical class 0.000 description 4
- 239000003599 detergent Substances 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 235000019198 oils Nutrition 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 238000001694 spray drying Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 3
- 229930006000 Sucrose Natural products 0.000 description 3
- 239000004359 castor oil Substances 0.000 description 3
- 235000019438 castor oil Nutrition 0.000 description 3
- 235000013681 dietary sucrose Nutrition 0.000 description 3
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000001957 sucroglyceride Substances 0.000 description 3
- 235000010964 sucroglyceride Nutrition 0.000 description 3
- 229960004793 sucrose Drugs 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 235000019482 Palm oil Nutrition 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- 235000019484 Rapeseed oil Nutrition 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
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- 239000003093 cationic surfactant Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
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- 239000010419 fine particle Substances 0.000 description 2
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- 235000011837 pasties Nutrition 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- 229920000223 polyglycerol Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 235000012424 soybean oil Nutrition 0.000 description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 2
- 230000000153 supplemental effect Effects 0.000 description 2
- 239000003760 tallow Substances 0.000 description 2
- 150000003626 triacylglycerols Chemical class 0.000 description 2
- 239000002888 zwitterionic surfactant Substances 0.000 description 2
- DNISEZBAYYIQFB-PHDIDXHHSA-N (2r,3r)-2,3-diacetyloxybutanedioic acid Chemical compound CC(=O)O[C@@H](C(O)=O)[C@H](C(O)=O)OC(C)=O DNISEZBAYYIQFB-PHDIDXHHSA-N 0.000 description 1
- ZORQXIQZAOLNGE-UHFFFAOYSA-N 1,1-difluorocyclohexane Chemical compound FC1(F)CCCCC1 ZORQXIQZAOLNGE-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- XLMXUUQMSMKFMH-UZRURVBFSA-N 2-hydroxyethyl (z,12r)-12-hydroxyoctadec-9-enoate Chemical compound CCCCCC[C@@H](O)C\C=C/CCCCCCCC(=O)OCCO XLMXUUQMSMKFMH-UZRURVBFSA-N 0.000 description 1
- XZIIFPSPUDAGJM-UHFFFAOYSA-N 6-chloro-2-n,2-n-diethylpyrimidine-2,4-diamine Chemical compound CCN(CC)C1=NC(N)=CC(Cl)=N1 XZIIFPSPUDAGJM-UHFFFAOYSA-N 0.000 description 1
- PLLBRTOLHQQAQQ-UHFFFAOYSA-N 8-methylnonan-1-ol Chemical compound CC(C)CCCCCCCO PLLBRTOLHQQAQQ-UHFFFAOYSA-N 0.000 description 1
- GUBGYTABKSRVRQ-XLOQQCSPSA-N Alpha-Lactose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-XLOQQCSPSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 244000303965 Cyamopsis psoralioides Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical group C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- 239000004440 Isodecyl alcohol Substances 0.000 description 1
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- MBBZMMPHUWSWHV-BDVNFPICSA-N N-methylglucamine Chemical compound CNC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO MBBZMMPHUWSWHV-BDVNFPICSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- 229920001100 Polydextrose Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 108010009736 Protein Hydrolysates Proteins 0.000 description 1
- 241000220317 Rosa Species 0.000 description 1
- XYQRXRFVKUPBQN-UHFFFAOYSA-L Sodium carbonate decahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].[O-]C([O-])=O XYQRXRFVKUPBQN-UHFFFAOYSA-L 0.000 description 1
- IYFATESGLOUGBX-YVNJGZBMSA-N Sorbitan monopalmitate Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O IYFATESGLOUGBX-YVNJGZBMSA-N 0.000 description 1
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 description 1
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 1
- 235000019486 Sunflower oil Nutrition 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- IJCWFDPJFXGQBN-RYNSOKOISA-N [(2R)-2-[(2R,3R,4S)-4-hydroxy-3-octadecanoyloxyoxolan-2-yl]-2-octadecanoyloxyethyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](OC(=O)CCCCCCCCCCCCCCCCC)[C@H]1OC[C@H](O)[C@H]1OC(=O)CCCCCCCCCCCCCCCCC IJCWFDPJFXGQBN-RYNSOKOISA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
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- 239000003905 agrochemical Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920005551 calcium lignosulfonate Polymers 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
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- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
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- 235000005687 corn oil Nutrition 0.000 description 1
- 239000002285 corn oil Substances 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 150000004656 dimethylamines Chemical class 0.000 description 1
- NOLXQSVNNIIHMV-UHFFFAOYSA-L disodium;2,2-diethyl-3-hexyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCC(C([O-])=O)(S(O)(=O)=O)C(CC)(CC)C([O-])=O NOLXQSVNNIIHMV-UHFFFAOYSA-L 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
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- 239000003925 fat Substances 0.000 description 1
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- 239000013020 final formulation Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
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- 239000003349 gelling agent Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 150000002336 glycosamine derivatives Chemical class 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
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- 150000004820 halides Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 125000001165 hydrophobic group Chemical group 0.000 description 1
- 150000002462 imidazolines Chemical class 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000008101 lactose Substances 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- MCVIWJKUKOOXNZ-UHFFFAOYSA-N n,n-dihydroxybutan-1-amine Chemical class CCCCN(O)O MCVIWJKUKOOXNZ-UHFFFAOYSA-N 0.000 description 1
- ZBJVLWIYKOAYQH-UHFFFAOYSA-N naphthalen-2-yl 2-hydroxybenzoate Chemical compound OC1=CC=CC=C1C(=O)OC1=CC=C(C=CC=C2)C2=C1 ZBJVLWIYKOAYQH-UHFFFAOYSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 150000002889 oleic acids Chemical class 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 150000002943 palmitic acids Chemical class 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 229940083254 peripheral vasodilators imidazoline derivative Drugs 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
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- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229940001593 sodium carbonate Drugs 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 229940018038 sodium carbonate decahydrate Drugs 0.000 description 1
- 229920005552 sodium lignosulfonate Polymers 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- GCNLRNBDDUYJMP-UHFFFAOYSA-M sodium;2-methylnaphthalene-1-sulfonate Chemical compound [Na+].C1=CC=CC2=C(S([O-])(=O)=O)C(C)=CC=C21 GCNLRNBDDUYJMP-UHFFFAOYSA-M 0.000 description 1
- AZXQLMRILCCVDW-UHFFFAOYSA-M sodium;5-propan-2-ylnaphthalene-1-sulfonate Chemical compound [Na+].C1=CC=C2C(C(C)C)=CC=CC2=C1S([O-])(=O)=O AZXQLMRILCCVDW-UHFFFAOYSA-M 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 229940100515 sorbitan Drugs 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 239000001570 sorbitan monopalmitate Substances 0.000 description 1
- 235000011071 sorbitan monopalmitate Nutrition 0.000 description 1
- 229940031953 sorbitan monopalmitate Drugs 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 239000001589 sorbitan tristearate Substances 0.000 description 1
- 235000011078 sorbitan tristearate Nutrition 0.000 description 1
- 229960004129 sorbitan tristearate Drugs 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- 239000002600 sunflower oil Substances 0.000 description 1
- QEMXHQIAXOOASZ-UHFFFAOYSA-N tetramethylammonium Chemical compound C[N+](C)(C)C QEMXHQIAXOOASZ-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
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- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000019155 vitamin A Nutrition 0.000 description 1
- 239000011719 vitamin A Substances 0.000 description 1
- 235000019165 vitamin E Nutrition 0.000 description 1
- 239000011709 vitamin E Substances 0.000 description 1
- 239000000341 volatile oil Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
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Classifications
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- A61K47/06—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
- A61K47/26—Carbohydrates, e.g. sugar alcohols, amino sugars, nucleic acids, mono-, di- or oligo-saccharides; Derivatives thereof, e.g. polysorbates, sorbitan fatty acid esters or glycyrrhizin
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- A61K47/30—Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
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- A61K47/30—Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
- A61K47/34—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyesters, polyamino acids, polysiloxanes, polyphosphazines, copolymers of polyalkylene glycol or poloxamers
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- A61K47/30—Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
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- C11D11/00—Special methods for preparing compositions containing mixtures of detergents ; Methods for using cleaning compositions
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- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
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- C11D3/06—Phosphates, including polyphosphates
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Description
od 1 “ COMPOSITION BASED ON A SUBSTANTIALLY OR COMPLETELY
HYDROSOLUBLE MINERAL SALT, A FORMULATION CONTAINING SAID SALT,
AND PREPARATION THEREOF
The present invention relates to a composition in the form of solid particles that are substantially or completely hydrosoluble, comprising a mineral salt crystallising with at least one : molecule of water, and a binder. The composition can be obtained by a drying operation eliminating at least a portion of the water of crystallisation of said salt.
The invention also relates to a formulation comprising at least one active ingredient absorbed on the above composition and to a process for preparing said formulation.
Many technical fields require the preparation of flowable powders based on liquid or dissolved active ingredients. Such possibilities include that consisting of forming a grain into which the active ingredient is absorbed.
One of the problems to be overcome concerns the absorption capacity of the grain. This latter must be as high as possible in order to obtain the highest possible concentration of active ingredient after absorption.
A further difficulty, which is a consequence of a high absorption capacity, is the wear resistance of the grain. The higher the absorption capacity, the higher the porosity, and the lower the wear resistance, which can produce difficulties when storing the grain alone, for example, and sometimes when storing the complete formulation. | oo
In the detergent field, preparation processes comprising two steps are known, the first consisting of preparing the grain alone, and the second of spraying the active ingredient onto it, which active ingredient is usually a non ionic surfactant.
The grain is obtained by spraying a mixture comprising a silicate or phosphate type salt and possibly other additives such as anti-redepositing agents. The active ingredient, which may also contain additives, is then sprayed onto the grains obtained.
B While advantages exist with such a process, there still remains the fact that the absorption capacity of the granule remains somewhat low.
The prior art does contain processes for preparing highly adsorbent compounds, such as sodium carbonate. The processes start from sodium carbonate decahydrate, which undergoes a highly controlled heat treatment, the aim of which is to eliminate the 10 water molecules present, creating substantial porosity in the particles. However, the particle size does not exceed an average of 10 ym. As a result, while the absorption capacity is very high, such particles are not always desirable, as they require precautions to be taken due to their pulverulent nature.
The present invention proposes a composition that can serve as a matrix for an active ingredient intended to be absorbed therein, which composition is completely or substantially hydrosoluble, highly adsorbent and non pulverulent.
It should be noted that the term “substantially” as used in the present invention means - more than 50% of said composition can be dissolved in water, more particular at least 80%, preferably at least 90%.
In a first aspect, the invention provides a composition, in the form of solid particles that are substantially or completely hydrosoluble, wherein the absorption capacity for at least one active ingredient can be as high as 50% by weight, corresponding to the weight ratio of the active ingredient to the sum of the weight of the composition and the active ingredient; said composition being capable of being obtained from at least one mineral salt crystallising with at least one molecule of water, at least one polymeric organic binder in an amount of less than 30% by weight of the composition, optionally at least one surfactant, optionally at least one filler, said composition being capable of being obtained by drying to eliminate at least a portion of the water of crystallisation. : I
In a second aspect, the invention provides a process for preparing said composition, in which at least the water of crystallisation present in a mixture comprising at least one said mineral salt, at least one polymeric organic binder, optionally at least one surfactant, optionally
3 at least one filler, and water that is at least in the form of the water of crystallisation is partially or completely eliminated.
In a further aspect, the invention concerns a formulation comprising at least one active ingredient absorbed on the composition of the invention.
Finally, in a final aspect, the invention concerns the preparation of said formulation; in which process the active ingredient is sprayed or impregnated, in the form of a liquid, onto the composition of the invention.
As mentioned above, the composition of the invention has the advantage of having a very high absorption capacity. It is possible to absorb on the composition a quantity of active ingredient that represents the weight of the composition. In other words, the composition of the invention has an absorption that can be as high as 50% (weight ratio of the active material to the sum of the weight of the composition and the active ingredient).
The absorption capacity is measured with respect to Rhodasurf ID 79, which is a non ionic surfactant (isodecyl alcohol containing 7 ethylene oxide moieties, sold by Rhodia Chimie).
The test consists of bringing the composition into contact with the surfactant, at ambient temperature, progressively and with stirring, until the mixture has a sticky appearance (the solid mixture not longer flows - non free-flowing). The quantity of surfactant added is then determined.
Because of its pH, the composition of the invention has the advantage of being compatible with use in many fields of application as varied as the detergent industry, the food industry, the pharmaceutical industry and the agrochemicals industry.
The composition of the invention is constituted by non pulverulent porous particles the size of which is sufficient not to cause handling problems.
Further, the wear resistance of the particles of the composition is improved, which has clear advantages as regards storing and handling the composition.
" The composition of the invention can be used to obtain solid formulations, although the active ingredient can be liquid, molten or dissolved.
The composition of the invention has the advantage of being capable of being mixed in the same packaging with substances that would have been incompatible in a liquid mixture (for example, if the substances can react together chemically). ) Further, the composition of the invention can be adapted as a function of the active ingredient for which it acts as a support. The composition of the invention can advantageously be used for pH-sensitive active ingredients.
A supplemental advantageous characteristic of the composition of the invention is that it contributes to facilitating the use of the final formulation containing it. The composition of the invention endows that formulation with dissolution properties that are more or less rapid and above all, can be adjusted.
The hardness of the granule (wear resistance), its absorption capacity, its pH, can also be adjusted as a function of the final use of the formulations containing it. This constitutes an important characteristic of the composition of the invention. : :
Finally, the process for preparing the composition of the invention is simple and can produce a variety of particle shapes.
Further characteristics and advantages of the present invention will become clear from the following description and examples.
As indicated above, the composition of the invention comprises a mineral salt crystallising with at least one molecule of water.
More particularly, the mineral salt is selected from alkali metal phosphates, alkali metal carbonates, alkali metal or aluminium sulphates, alkali metal borates, aluminium salts, magnesium chloride or mixtures thereof.
. So - Particular alkali metal phosphates that are suitable for use in the invention are the pyrophosphate, tripolyphosphate, mono-, di- or tri-sodium phosphate, hexametaphosphate, or mixtures thereof.
Preferably, the composition of the invention comprises, as the mineral salt, at least one salt selected from phosphates, in particular those mentioned above, and from alkali metal carbonates, more particular sodium.
Preferably, the mineral salts used to prepare the composition of the invention do not contain tripolyphosphate alone. In an advantageous embodiment, the salts employed contain no tripolyphosphate, either alone or combined with one or more other salts.
The quantity of mineral salt represents 50% to less than 100% by weight of the composition. In a particular embodiment of the invention, the quantity of mineral salt is in the range 70% to less than 100% by weight with respect to the composition. Preferably, the quantity of mineral salt is in the range 85% to less than 100% by weight with respect to the composition.
The composition of the invention also comprises at least one polymeric organic binder.
Compounds that can be cited that can be used as a binder, either alone or in combination, are monosaccharides, oligosaccharides, natural polymers of the polysaccharide type of animal, vegetable, bacterial origin, synthetic polymers of the polyalkyleneglycol type, polyvinyl alcohol, (meth)acrylic acid polymers or a copolymer of (meth)acrylic acid and isobutylene or diisobutylene, polyacrylic acids and their salts, copolymers of maleic anhydride (or acid) and isobutylene or diisobutylene, and their salts, and mixtures thereof.
Lactose and saccharose, used alone or as a mixture, represent possible examples of binders selected from monosaccharides and oligosaccharides.
Natural polymers of the polysaccharide type of animal, vegetable, bacterial origin that : can be cited by way of non-limiting example are xanthan gum, guar gum and its derivatives (such as hydroxypropyl guar), polydextroses, and combinations thereof.
= Suitable synthetic polymers, used alone or as a mixture, include polyethylene glycols, polypropylene glycols, polybutylene glycols, copolymers of polyethylene and polypropylene glycols, polyvinyl alcohol, (meth)acrylic acid polymers or copolymers of (methacrylic acid and isobutylene or diisobutylene, and their salts.
Particularly suitable polymers representing a preferred embodiment of the invention are : acrylic acid polymers such as Geropon® HB, and copolymers of maleic anhydride (or acid) and diisobutylene.
The copolymers can be in the acid form or in the form of an alkali metal or ammonium salt of the N(R)," type, where R, which may be identical or different, represents hydrogen atoms or C;-C4 hydrocarbon radicals. Preferably, the copolymer is in the form of the sodium salt.
These copolymers are known compounds and are sold under the trade name GEROPON®
T36 (Rhodia).
More particularly, the quantity of binder is in the range 0 (excluded) to 30% by weight of the composition of the invention. In a particular embodiment of the invention, the quantity of binder is in the range 0 (excluded) to 15% by weight with respect to the composition weight.
However, in a highly preferred variation of the invention, the amount of binder is in the range 0.5% to 15% by weight with respect to the composition.
It should be noted that if the composition of the invention contains only mineral salt and polymeric binder, the respective quantities of these compounds are such that the ensemble represents 100% by weight.
In one embodiment of the invention, the weight ratio between the mineral salt and the binder is in the range 99.5/0.5 to 60/40. More particularly, this weight ratio is in the range 99.5/0.5 to 70/30, preferably in the range 99.5/0.5 to 85/15.
The composition of the invention can also contain at least one surfactant, if required.
i Without wishing to be limited to a particular theory, the surfactant may play a double role when present, namely that of optimising wetting of the mineral salt and binder, and that of optimising dispersion of the active ingredient during its use.
Any surfactant may be suitable, provided that it is compatible with the active ingredient.
Anionic, non-ionic, cationic, zwitterionic or amphoteric surfactants can be used.
Examples of anionic surfactants that can be cited are: ® polymers derived from lignin, such as sodium or calcium lignosulphonates; e alkylester sulphonates with formula R-CH(SO;M)-COOR’, where R represents a Cg-
Cao alkyl radical, preferably C;o-Ci6, R’ represents a C;-Cs alkyl radical, preferably
Ci-Cs, and M represents an alkali cation (sodium, potassium, lithium), substituted or non substituted ammonium (methyl-, dimethyl-, trimethyl, tetramethylammonium, dimethylpiperidnium...) or an alkanolamine derivative (monoethanolamine, diethanolamine, triethanolamine..). More particularly, methyl ester sulphonates where radical R is Ci14-Cis can be cited; primary or secondary Cs-Cao alkylsulphonates; : alkylarylsulphonates such as sodium isopropylnaphthalene sulphonate, sold under the trade name Supragil WP®; Cy-Cy alkylbenzenesulphonates; condensed sodium methylnaphthalene sulphonate, such as Supragil MNS90®; paraffin sulphonates; e alkylsulphates with formula ROSOs;M, where R represents a C1¢-Cy4 alkyl or hydroxyalkyl radical, preferably C;,-C;0 and more particularly C,,-C;3, M represents a hydrogen atom or a cation with the same definition as above, and their ethylenated (OE) and/or propoxylenated (OP) derivatives with an average of 0.5 to 6 motifs, preferably 0.5 to 3 OE and/or OP motifs; alkylglycoside sulphates; alkylaryl sulphates such as polyoxyalkylenated (OE and/or OP) mono-, di- or tri-
} tristyryl phenols, possibly completely or partially neutralised; alkylamide sulphates with formula RCONHR’OSOsM where R represents a Co-Cy, alkyl radical, preferably Cs-C,q, R’ represents a C,-C3 alkyl radical, M represents a hydrogen atom or a cation with the same definition as above, and their ethylenated (OE) and/or propoxylenated (OP) derivatives with an average of 0.5 to 60 motifs OE and/or OP motifs; ¢ salts of saturated or unsaturated Cg-Cy, fatty acids, preferably C;4-Cyo, sulphonated polycarboxylic acids described in British patent GB-A-1082 179; polyethoxycarboxylates, the cation having the same definition as that given above; eo alkylsulphosuccinates, sulphosuccinate monoesters or diesters, such as sodium di- ethyl-2-hexylsulphosuccinate; ¢ N-acyl sarcosinates, N-acyl-N-alkyl taurates; e alkylisethionates; e alkylsuccinamates; e alkylphosphates.
Examples of non-ionic surfactants that can be mentioned are: ' ¢ polyoxyalkylenated derivatives of Cs-C,; aliphatic or arylaliphatic alcohols containing 1 to 25 oxyalkylenated moieties (oxyethylenated, oxypropylenated), polyoxyalkylenated (polyoxyethylenated, polyoxypropylenated, polyoxybutylenated) alkylphenols where the alkyl substituent is Cs-C;; and containing 5 to 25 oxyalkylenated moieties; eo alkylpolysaccharides with a C¢-C3o hydrophobic group, preferably C;o-Cis and a polysaccharide group, for example polyglycoside, as the hydrophilic group, along with 1 to 3 sugar units; o alkylated aminosugar derivatives such as alkylglucamides produced by amidification of a fatty acid with N-methylglucamine, amine oxides such as oxides of Ci0-Cig alkyl
” dimethylamines, oxides of Cg-Cs, ethyl dihydroxy ethylamines, alkylglucamides, glycerolamide derivatives of N-alkylamines (United States patent US-A-5223 179 and French patent FR-A-1 585 966); : o C3-Cy fatty acid amides, ethoxylated fatty acids, ethoxylated fatty amides, ethoxylated amines.
Particular examples of cationic surfactants that can be cited are alkyldimethylammonium halides.
Suitable amphoteric and zwitterionic surfactants are: e alkyldimethylbetains, alkylamidopropyldimethylbetains, alkyltrimethylsulphobetains; eo alkylsultains, alkylamidopropylhydroxysultains; e the condensation products of fatty acids and proteins or protein hydrolysates; e amphoteric derivatives of alkylpolyamines such as AMPHIONIC XL® sold by Rhodia,
AMPHOLAC 7T/X® and AMPHOLAC 7C/X® sold by Berol Nobel; ° imidazoline derivatives such as alkylamphoacetates, alkylamphodiacetates, alkylamphopropionates, alkylamphodipropionates.
The above surfactants can be used alone or as a mixture. .
More particularly, the quantity of surfactant is in the range 0 to 15% by weight with respect to the composition weight. More particularly still, it is in the range 0 to 5% by weight with respect to the composition weight.
The composition of the invention can optionally also contain at least one filler.
Examples of fillers that can be used in the composition of the invention that can be cited are diatomaceous earths, clays such as bentonite, kaolin, attapulgite, zeolites; calcium carbonate, talc, mica, precipitated silica, alkali or alkaline-earth metal silicates, perlite, charcoal, lignite.
These compounds can be present alone or as a mixture.
The quantity of feed is preferably such that the composition remains substantially or completely hydrosoluble.
a | More particularly, the quantity of feed in the composition represents 0 to 50% by weight with respect to the composition weight. In a particular embodiment of the invention, the quantity of feed represents 0 to 30% by weight, preferably 0 to 10% by weight with respect to the : composition weight. In a more preferable embodiment of the invention, no filler is used.
The sum of all of the compounds cited above (mineral salt, binder, surfactant, filler) represents 100% of the composition weight.
The process for preparing the composition of the invention will now be explained in more detail.
As mentioned above, the process for preparing said composition consists in partially or completely eliminating at least the water of crystallisation present in a mixture comprising at least one said mineral salt, at least one polymeric organic binder, optionally at least one surfactant, optionally at least one filler, and water that is at least in the form of the water of crystallisation.
This drying step, during which the water, which is present at least in the form of water of crystallisation, is eliminated, can adjust the absorption capacity of the granulate, such that at least . the water of crystallisation of the mineral salt is eliminated. :
It should be noted that the drying operation can also eliminate all or part, preferably all, of the water that can be supplied when producing the mixture to be dried, in addition to the water : of crystallisation. The drying operation will be described below.
This drying operation can advantageously be carried out in an oven, preferably in a fluidised bed.
Drying is advantageously carried out in air at atmospheric pressure or under reduced pressure. )
The drying temperature depends on the nature of the compounds constituting the composition of the invention. Further, it has to be sufficiently high to remove the water of crystallisation of the mineral salt.
A non limiting example of the temperature range is in the range 60°C to 150°C, preferably in the range 70°C to 120°C.
The drying operation takes place on a mixture that can be obtained in accordance with several advantageous variations.
In a first variation, said drying is carried out on a mixture obtained as follows: ) * mixing at least one mineral salt in its anhydrous or partially hydrated form in the presence of at least one binder, optionally in the presence of at least one surfactant, optionally in the presence of at least one filler, with the quantity of water that is necessary and sufficient for complete hydration of said mineral salt; ¢ granulating the resulting mixture, more particularly using an aqueous solution.
The term “partially hydrated” means a mineral salt with a degree of hydration of less than 80%.
In this first variation, the mixture passes through an intermediate pasty condition. During
This operation involves the steps of dissolving the salt (pasty medium) then salt hydration (re- appearance of powder). This intermediate phase can advantageously contribute to improving homogenisation of the mixture.
The operation of adding water in a quantity sufficient and necessary to completely hydrate the mineral salt is preferably carried out in a shear mixer, in particular a turbosphere,
Henry grinder, Stephan mixer or Lédige mixer.
The water may or may not be added progressively.
It should be noted that it is preferable to use an apparatus that can remove the heat released on hydration.
The granulation step is carried out in a conventional manner, (pan granulation, extrusion).
The mixture in the form of particles is brought into contact with the granulation water.
Preferably, the granulation step is carried out in the presence of a quantity of water that can produce a mixture with a viscosity that is suitable for forming.
) This amount of water clearly depends on the nature of the mineral salt or salts selected and the nature of the equipment used. It can readily be determined by the skilled person.
However, by way of example, the quantity of water of granulation can be between 10% and 20% by weight with respect to the composition weight for agglomeration granulation.
Granulation is carried out in any suitable apparatus.
It should be noted that the scope of the present invention encompasses adding a larger quantity of water then forming the product by extrusion, prior to drying.
In a second variation of the preparation of the mixture for drying, at least one mineral salt in the substantially hydrated form is granulated in the presence of at least one binder, optionally in the presence of at least one surfactant, optionally in the presence of at least one filler, and in the presence of water of granulation.
The term “substantially hydrated” means that the degree of hydration of the mineral salt is 80% or more.
Granulation takes place in a conventional manner (pan granulation, extrusion).
In particular, it can be carried out in a grinder/mixer or in any type of apparatus that can produce a homogeneous mixture, more particularly a homogeneous powder mixture.
The amount of water of granulation employed (except for the water of crystallisation, if necessary) is preferably such that a mixture is obtained with a viscosity that is suitable for forming. This amount of water clearly depends on the nature of the mineral salt or salts selected, and the equipment used and can readily be determined by the skilled person. By way of illustration, the quantity of water of granulation (with the exception of water of crystallisation) is between 10% and 20% by weight with respect to the composition weight for agglomeration granulation.
One advantageous embodiment of this variation consists in adding the binder with the : water of granulation. ’
B It should be noted that the scope of the present invention encompasses adding a larger quantity of water, then forming the product by extrusion, prior to drying.
The third variation for preparing the mixture intended to be dried consists of carrying out the following steps: e mixing at least one mineral salt in the presence of at least one binder, optionally in the presence of at least one surfactant and optionally in the presence of at least one filler, with the quantity of water necessary to produce a solution and/or a dispersion; e drying the solution and/or dispersion; granulating the resulting dried mixture.
The salt employed can be in the partially or completely anhydrous or hydrated form.
In this variation, the constituent elements of the composition are in a dissolved and/or dispersed state. It should be noted that since the composition of the invention is substantially hydrosoluble, within the context of the present invention, a solution is substantially obtained.
The amount of water added can vary within wide limits the instant the mixture is obtained in the form of a solution and/or dispersion. As an example, the amount of water added (or water of crystallisation) is in the range 20% to 60% by weight of water with respect to the weight of the composition in the dry state.
Once the solution/dispersion has been produced, it is dried. Drying is not intended to eliminate the water of crystallisation, only the water supplied to produce the solution/dispersion.
This drying step can be carried out using known techniques.
Advantageously, drying is carried out using atomisers in which the mixture is sprayed into a hot atmosphere (spray drying). Atomising can be carried out using any known spray means, for example a spray nozzle of the rose or other type. It is also possible to use turbine spray apparatus. The standard text by MASTERS entitled “SPRAY DRYING” (second edition, 1976, George Godwin, London) should be referred to regarding the various spray techniques that can be employed in the presence process.
a It should be noted that it is also possible to carry out the spray drying operation using a “flash” reactor, for example of the type described in French patent applications FR-A-2 257 326,
FR-A-2 419 754 and FR-A-2 431321. In this case, the treatment gases (hot gases) move in a helical motion flowing in a vortex tube. The mixture to be dried is injected along a trajectory that is coincident with the axis of symmetry of the helical trajectories of said gases, allowing the movement of the gas to be transferred perfectly to the mixture to be treated. The gases then carry out a double function: atomisation, i.e., transformation into fine particles, of the initial mixture, and drying the fine particles obtained. Further, the very short residence time (generally less than about 1/10 of a second) of the particles in the reactor has the advantage, inter alia, of limiting any risks of overheating as a result of too long a contact with the hot gases. The flash reactor cited above is shown in Figure 1 of French patent application FR-A-2 431 321.
The temperature of this drying step is such that it does not degrade the constituent elements of the composition.
At the end of the drying step, solid particles are obtained that are granulated.
The granulation step is carried out conventionally (pan granulation, extrusion) by bringing the mixture, in the form of particles, into contact with the water of granulation.
Reference should be made with regard to this step to the description of the preceding variations.
It should be noted that it is possible to form the product by carrying out spray granulation. In this case, it is more appropriate to carry out this third variation, granulation being carried out simultaneously with spray drying. It should also be noted that the drying step (in other words, elimination of the molecules of water of crystallisation from the mineral salt) can be carried out simultaneously in the spray dryer.
If necessary, it may be advantageous to sieve the composition obtained after drying, to obtain the desired grain size.
’ i} In a further aspect, the invention provides a formulation comprising at least one active ingredient absorbed on the composition of the invention.
The above description relating to the composition of the invention and its preparation is : applicable in this case and will therefore not be repeated here.
Any active ingredient is suitable provided that it is in the anhydrous form or comprises a . - quantity of water that is insufficient to dissolve the composition of the invention.
The active ingredients can be in the liquid form at the temperature of processing or use, provided that the melting point of the active ingredient remains lower than that of the composition; they are in the dispersed/dissolved form in a suitable dispersant/solvent.
These active ingredients can also be formulated. They may be combined with other compounds such as surfactants, fillers, or additives that are conventional in the field in question (anti-foaming agents, etc).
More particularly, said formulation can comprise at least one active ingredient for use in the fields of detergents, cosmetics, the food industry, the plant protection industry or the construction materials industry.
The surfactants having these characteristics and selected, for example, from those listed above above, can be employed as an active ingredient, for use in the fields of detergents, cosmetics, etc..
Preferably, they are non-ionic surfactants.
It is also possible to cite silicone substances in the form of oils, emulsions or compounds, also perfumes and colorants.
In a further possibility, the formulation can comprise at least one active ingredient that can be used in the food industry.
Suitable materials that can be cited are flavourings, essential oils, vitamins (such as vitamins A or E), colorants, compounds preventing the formation of foams such as
) polyethoxylated oils derived from palm oil, soya oil, castor oil, rapeseed oil, corn oil, and sunflower oil.
It is also possible to cite emulsifying agents, stabilisers, thickeners and/or gelling agents, selected from sorbitan esters derived from Cg-Cy, food quality fatty acids, preferably Cio-Cao, containing 0 to 30 oxyethylenated moieties. Examples of suitable such compounds are sorbitan monolaurate, sorbitan monooleate, sorbitan monopalmitate, sorbitan monostearate, sorbitan tristearate, sorbitan polyoxyethylene monolaurate (20 OE), sorbitan polyoxyethylene monooleate (20 OE), sorbitan polyoxyethylene monopalmitate (20 OE), sorbitan polyoxyethylene monostearate (20 OE), and sorbitan polyoxyethylene tristearate (20 OE). It is also possible to use sodium, potassium or calcium salts of food quality fatty acids, alone or as a mixture, obtained from edible fats, or from distilled food quality fatty acids, food quality fatty acid mono- and di-glycerides, food quality fatty acid mono- and di-glycerides esterified with carboxylic acids such as acetic, lactic, citric, tartaric, monoacetyltartaric, diacetyltartaric acid. It is also possible to use sucroesters (esters of food quality fatty acids and saccharose) and sucroglycerides, which are the products obtained by transesterification using saccharose of synthesised triglycerides or, preferably, natural triglycerides. Of the sucroglycerides, those from palm oil, lard, coprah oil, tallow, rapeseed oil or castor oil can be used. One method for preparing sucroglycerides is described in French patent application FR-A-2 463 512. Esters of food quality fatty acids can be used; also esters of polypropylene glycol and food quality fatty acids (monoesters or as a mixture with diesters); polyethylene glycol ricinoleate; esters of polyethylene glycol and fatty acids derived from oils, such as soya oil; fatty acid esters of glycerol and polyethylene glycol, such as fatty acids from tallow; ethers of polyglycerol and alcohols obtained by reducing oleic and palmitic acids; and partial esters of fatty acid polyglycerol from polycondensed castor oil. Advantageously, polysorbates are used.
In a further possibility, the formulation can comprise at least one active ingredient for use in the pharmaceutical field, such as a virus or enzymes.
” | The formulation comprising the active ingredient can be obtained by spraying or impregnating said active ingredient, optionally in the presence of a dispersing agent/solvent, onto the composition of the invention. : It should be noted, and this represents a supplemental advantage of the composition of the invention, that this absorption step can be carried out directly after preparing the composition, or after storing the composition.
Absorption is thus carried out in conventional manner by spraying, sprinkling or impregnating the active ingredient onto the composition of the invention.
The active ingredient is in the form of a liquid, in the dissolved form, or in the molten state.
If the operation has taken place in the presence of a solvent, the resulting granulate is then dried.
It should be noted that the scope of the present invention also encompasses using a formulation of the invention, i.e., comprising the composition and at least one active ingredient, as an additive (adjuvant) to a more complex formulation. ‘In this case, when preparing the complex formulation, using conventional means, it is sufficient to mix the formulation of the invention (comprising the composition and at least one active ingredient) with other constituent elements of the more complex formulation. a
It is also possible to prepare the formulation of the invention (comprising the composition and at least one active ingredient) separately from the other constituent elements of the complex formulation and to mix them just prior to use.
A non-limiting example of the invention will now be given:
1) Preparation of composition
The following were introduced into a Stephan mixer: 900 g of anhydrous Na;PQ, (pyrophosphate)
- 100 g of Geropon® TA 72 1200 g of water (ice).
The mixture was ground for the period required to obtain a powder.
The powder was then granulated by adding 200 g of water.
The granulates were dried in a fluidised bed at 110°C for one hour then in an oven at the same temperature for 2 hours.
Following drying, the granulates had lost 6.3% of their weight. 2) Absorption of an active ingredient 14.4 g of granulates obtained as above (size less than 400 um after sieving) were mixed with 9.6 g of a Rhodorsil® 454 silicone composition (Rhodia), for 10 minutes.
A dry powder was obtained, indicating good granulate impregnation.
The amount of active ingredient was 40% with respect to the total granulate weight.
Claims (23)
1. A composition, in the form of solid particles that are substantially or completely hydrosoluble, wherein the absorption capacity of at least one active ingredient can be as high as 50% by weight, corresponding to the weight ratio of the active ingredient to the sum of the weight of the composition and the active ingredient; said composition being capable of being obtained from at least one mineral salt crystallising with at least one molecule of water, at least one polymeric organic binder in an amount of less than 30% by weight of the composition, optionally at least one surfactant, optionally at least one filler, said composition being capable of being obtained by drying to eliminate at least a portion of the water of crystallisation.
2. A composition according to the preceding claim, characterized in that the mineral salt is selected from alkali metal phosphates, alkali metal carbonates, alkali metal or aluminium sulphates, alkali metal borates, aluminium salts, magnesium chloride or mixtures thereof.
3. A composition according to the preceding claim, characterized in that alkali metal phosphates are selected from the pyrophosphate, tripolyphosphate, mono-, di- or tri- sodium phosphate, hexametaphosphate, or mixtures thereof. 3
4. A composition according to any one of the preceding claims, characterized in that the binder is selected from monosaccharides, oligosaccharides, natural polymers of the polysaccharide type of animal, vegetable or bacterial origin, synthetic polymers of the polyalkyleneglycol type, polyvinyl alcohol, (meth)acrylic acid polymers or a copolymer of (meth)acrylic acid and diisobutylene, polyacrylic acids and their salts, copolymers of maleic anhydride (or acid) and isobutylene, and their salts, and mixtures thereof.
5. A composition according to any one of the preceding claims, characterized in that it comprises at least one surfactant.
6. A composition according to any one of the preceding claims, characterized in that it : comprises at least one filler.
N 20
°
7. A composition according to the preceding claim, characterized in that the filler is selected from diatomaceous earths, clays such as bentonite, kaolin, attapulgite, zeolites; calcium carbonate, talc, mica, precipitated silicas, alkali or alkaline-earth metal silicates, perlite, charcoal or lignite.
8. A composition according to any one of the preceding claims, characterized in that the : mineral salt cited above represents 50% to less than 100% by weight of the composition, more particularly 70% to less than 100% by weight with respect to the composition weight, preferably between 85% and less than 100% by weight with respect to the composition weight.
9. A composition according to any one of the preceding claims, characterized in that the binder represents between 0 (excluded) and 15% by weight of the composition.
10. A composition according to any one of the preceding claims, characterized in that the weight ratio between the mineral salt and the binder is in the range 99.5/0.5 to 60/40, more particularly in the range 99.5/0.5 to 70/30, preferably in the range 99.5/0.5 to 85/15.
11. A composition according to any one of the preceding claims, characterized in that the surfactant represents 0 to 15% by weight of the composition.
12. A composition according to any one of the preceding claims, characterized in that the quantity of filler is such that the composition remains substantially or completely hydrosoluble.
13. A composition according to the preceding claim, characterized in that the quantity of feed is in the range 0 to 50% by weight of the composition.
14. A process for preparing a composition according to any one of the preceding claims, characterized in that at least the water of crystallisation present in a mixture comprising at least one said mineral salt, at least one polymeric organic binder, optionally at least one surfactant, optionally at least one filler, and water that is at least in the form of the water of crystallisation is partially or completely eliminated.
“a 3 ” | 15. A preparation process according to the preceding claim, characterized in that a mixture obtained as follows is dried: ® mixing at least one mineral salt in its anhydrous or partially hydrated form in the presence of at least one binder, optionally in the presence of at least one surfactant, optionally in the presence of at least one filler, with the quantity of water that is necessary and sufficient for complete hydration of said mineral salt; e granulating the resulting mixture.
16. A preparation process according to claim 14, characterized in that a mixture obtained by granulating at least one mineral salt in the substantially hydrated form, at least one binder, optionally at least one surfactant, optionally at least one filler and the water of granulation is dried.
17. A preparation process according to claim 14, characterized in that the following steps are carried out: e mixing at least one mineral salt, at least one binder, optionally at least one surfactant and optionally a filler, with the quantity of water necessary to produce a solution and/or a dispersion; . e drying the solution and/or dispersion; e granulating the resulting dried mixture.
18. A process according to any one of claims 14 to 17, characterized in that the granulation step is carried out in the presence of water.
19. A formulation comprising at least one active ingredient absorbed on the composition according to any one of claims 1 to 13 or obtained in accordance with the process of any one of claims 14 to 18.
20. A formulation according to claim 19, characterized in that it is used as an adjuvant.
cL . 2 . : 21. A process for preparing a formulation according to claim 19 or claim 20, characterized in that the active ingredient is sprayed or impregnated in the form of a liquid over the composition according to any one of claims 1 to 13.
22. A process according to the preceding claim, characterized in that the resulting product is optionally dried.
23. A process for preparing a formulation according to claim 19, characterized in that the active ingredient is sprayed or impregnated, in the form of a liquid, over a composition according to any one of claims 1 to 12, in that the resulting product is optionally dried, and in that the other constituent elements of the formulation are mixed during preparation of said latter or at the time of its use.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9904184A FR2791581B1 (en) | 1999-04-02 | 1999-04-02 | COMPOSITION BASED ON SUBSTANTIALLY OR TOTALLY WATER-SOLUBLE MINERAL SALT, FORMULATION COMPRISING SAME, AND PREPARATIONS THEREOF |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| ZA200107945B true ZA200107945B (en) | 2002-05-08 |
Family
ID=9543987
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ZA200107945A ZA200107945B (en) | 1999-04-02 | 2001-09-27 | Mineral-salt based substantially or totally hydrosoluble composition, formulation containing said composition and production thereof. |
Country Status (8)
| Country | Link |
|---|---|
| EP (1) | EP1183100A1 (en) |
| JP (1) | JP2002541267A (en) |
| AU (1) | AU3823600A (en) |
| BR (1) | BR0009538A (en) |
| CA (1) | CA2365862A1 (en) |
| FR (1) | FR2791581B1 (en) |
| WO (1) | WO2000059628A1 (en) |
| ZA (1) | ZA200107945B (en) |
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| JP5525755B2 (en) | 2008-05-19 | 2014-06-18 | 花王株式会社 | Surfactant-supporting granules |
| FR3037258B1 (en) * | 2015-06-15 | 2020-10-16 | Eurotab | MOISTURE ABSORBING COMPOSITION INCLUDING A SEQUESTRANT AGENT |
| US20200399127A1 (en) * | 2018-03-06 | 2020-12-24 | Basearth Co., Ltd. | Method for producing calcium phosphate, and harmful gas- and odor-removing composition containing calcium phosphate obtained thereby |
| CN110204354A (en) * | 2019-06-18 | 2019-09-06 | 陈方鑫 | A kind of preparation of quick dephosphorization ceramic particle sorbent material |
| CN113135744B (en) * | 2021-04-02 | 2022-04-01 | 浙江凯色丽科技发展有限公司 | Attapulgite/mica/carbon composite material and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3821119A (en) * | 1972-05-03 | 1974-06-28 | Diamond Shamrock Corp | Silicated soda ash |
| GB1466868A (en) * | 1973-04-19 | 1977-03-09 | Unilever Ltd | Granulation of materials |
| PH15690A (en) * | 1979-10-31 | 1983-03-11 | Unilever Nv | Detergent compositions and processes for manufacturing them |
| US4790983A (en) * | 1987-04-24 | 1988-12-13 | Occidental Chemical Corporation | High absorbtivity sodium tripolyphosphate |
| US5294424A (en) * | 1990-06-20 | 1994-03-15 | Monsanto Company | Process for preparing high absorptivity granular sodium phosphates |
| WO1993004154A1 (en) * | 1991-08-20 | 1993-03-04 | Henkel Kommanditgesellschaft Auf Aktien | Method of producing granular carbonate-containing materials |
| EP0626996A1 (en) * | 1992-02-20 | 1994-12-07 | Henkel Kommanditgesellschaft auf Aktien | Process for producing low-alkaline dishwasher rinsing agents without active chlorine, silicates and phosphates, in the form of heavy granulates |
| US5733862A (en) * | 1993-08-27 | 1998-03-31 | The Procter & Gamble Company | Process for making a high density detergent composition from a sufactant paste containing a non-aqueous binder |
| WO1999024544A1 (en) * | 1997-11-07 | 1999-05-20 | Fmc Foret, S.A. | Homogenous granules comprised of sodium tripolyphosphate, sodium sulphate and sodium carbonate, process for its preparation and applications to detergents and washing agents |
-
1999
- 1999-04-02 FR FR9904184A patent/FR2791581B1/en not_active Expired - Fee Related
-
2000
- 2000-04-03 EP EP00917117A patent/EP1183100A1/en not_active Withdrawn
- 2000-04-03 AU AU38236/00A patent/AU3823600A/en not_active Abandoned
- 2000-04-03 WO PCT/FR2000/000834 patent/WO2000059628A1/en active Search and Examination
- 2000-04-03 CA CA002365862A patent/CA2365862A1/en not_active Abandoned
- 2000-04-03 BR BR0009538-9A patent/BR0009538A/en not_active IP Right Cessation
- 2000-04-03 JP JP2000609182A patent/JP2002541267A/en active Pending
-
2001
- 2001-09-27 ZA ZA200107945A patent/ZA200107945B/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| BR0009538A (en) | 2003-03-05 |
| FR2791581A1 (en) | 2000-10-06 |
| EP1183100A1 (en) | 2002-03-06 |
| AU3823600A (en) | 2000-10-23 |
| CA2365862A1 (en) | 2000-10-12 |
| FR2791581B1 (en) | 2001-05-18 |
| JP2002541267A (en) | 2002-12-03 |
| WO2000059628A1 (en) | 2000-10-12 |
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