ZA200006683B - Enhanced odor absorption by natural and synthetic polymers. - Google Patents
Enhanced odor absorption by natural and synthetic polymers. Download PDFInfo
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- ZA200006683B ZA200006683B ZA200006683A ZA200006683A ZA200006683B ZA 200006683 B ZA200006683 B ZA 200006683B ZA 200006683 A ZA200006683 A ZA 200006683A ZA 200006683 A ZA200006683 A ZA 200006683A ZA 200006683 B ZA200006683 B ZA 200006683B
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- polyglycoside
- triglyceride
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- 238000010521 absorption reaction Methods 0.000 title claims description 12
- 229920001059 synthetic polymer Polymers 0.000 title claims description 6
- 229920005615 natural polymer Polymers 0.000 title description 2
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 53
- SIKJAQJRHWYJAI-UHFFFAOYSA-N Indole Chemical compound C1=CC=C2NC=CC2=C1 SIKJAQJRHWYJAI-UHFFFAOYSA-N 0.000 claims description 41
- ZFRKQXVRDFCRJG-UHFFFAOYSA-N skatole Chemical compound C1=CC=C2C(C)=CNC2=C1 ZFRKQXVRDFCRJG-UHFFFAOYSA-N 0.000 claims description 36
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 34
- WQOXQRCZOLPYPM-UHFFFAOYSA-N dimethyl disulfide Chemical compound CSSC WQOXQRCZOLPYPM-UHFFFAOYSA-N 0.000 claims description 28
- YWHLKYXPLRWGSE-UHFFFAOYSA-N Dimethyl trisulfide Chemical compound CSSSC YWHLKYXPLRWGSE-UHFFFAOYSA-N 0.000 claims description 27
- 229920000642 polymer Polymers 0.000 claims description 21
- PZOUSPYUWWUPPK-UHFFFAOYSA-N indole Natural products CC1=CC=CC2=C1C=CN2 PZOUSPYUWWUPPK-UHFFFAOYSA-N 0.000 claims description 20
- RKJUIXBNRJVNHR-UHFFFAOYSA-N indolenine Natural products C1=CC=C2CC=NC2=C1 RKJUIXBNRJVNHR-UHFFFAOYSA-N 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 20
- 239000000758 substrate Substances 0.000 claims description 20
- 229920001661 Chitosan Polymers 0.000 claims description 19
- 230000000052 comparative effect Effects 0.000 claims description 18
- 229940074386 skatole Drugs 0.000 claims description 18
- 229910021529 ammonia Inorganic materials 0.000 claims description 17
- GWYFCOCPABKNJV-UHFFFAOYSA-N beta-methyl-butyric acid Natural products CC(C)CC(O)=O GWYFCOCPABKNJV-UHFFFAOYSA-N 0.000 claims description 17
- GWYFCOCPABKNJV-UHFFFAOYSA-M 3-Methylbutanoic acid Natural products CC(C)CC([O-])=O GWYFCOCPABKNJV-UHFFFAOYSA-M 0.000 claims description 16
- XYHKNCXZYYTLRG-UHFFFAOYSA-N 1h-imidazole-2-carbaldehyde Chemical compound O=CC1=NC=CN1 XYHKNCXZYYTLRG-UHFFFAOYSA-N 0.000 claims description 15
- 125000000217 alkyl group Chemical group 0.000 claims description 10
- 235000010443 alginic acid Nutrition 0.000 claims description 8
- 229920000615 alginic acid Polymers 0.000 claims description 8
- 210000000416 exudates and transudate Anatomy 0.000 claims description 5
- 239000004094 surface-active agent Substances 0.000 claims description 5
- 230000009467 reduction Effects 0.000 claims description 3
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 claims 7
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 claims 3
- 229940072056 alginate Drugs 0.000 claims 3
- 229920002994 synthetic fiber Polymers 0.000 claims 1
- 239000012209 synthetic fiber Substances 0.000 claims 1
- 239000000835 fiber Substances 0.000 description 45
- 235000019645 odor Nutrition 0.000 description 21
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 12
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- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- 239000000648 calcium alginate Substances 0.000 description 8
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- 229960002681 calcium alginate Drugs 0.000 description 8
- OKHHGHGGPDJQHR-YMOPUZKJSA-L calcium;(2s,3s,4s,5s,6r)-6-[(2r,3s,4r,5s,6r)-2-carboxy-6-[(2r,3s,4r,5s,6r)-2-carboxylato-4,5,6-trihydroxyoxan-3-yl]oxy-4,5-dihydroxyoxan-3-yl]oxy-3,4,5-trihydroxyoxane-2-carboxylate Chemical compound [Ca+2].O[C@@H]1[C@H](O)[C@H](O)O[C@@H](C([O-])=O)[C@H]1O[C@H]1[C@@H](O)[C@@H](O)[C@H](O[C@H]2[C@H]([C@@H](O)[C@H](O)[C@H](O2)C([O-])=O)O)[C@H](C(O)=O)O1 OKHHGHGGPDJQHR-YMOPUZKJSA-L 0.000 description 8
- 239000007788 liquid Substances 0.000 description 7
- 239000011550 stock solution Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- -1 wriethylamine Chemical compound 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
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- 230000008569 process Effects 0.000 description 5
- 239000003039 volatile agent Substances 0.000 description 5
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- 206010021639 Incontinence Diseases 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 3
- 229920002101 Chitin Polymers 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000004809 Teflon Substances 0.000 description 3
- 229920006362 Teflon® Polymers 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
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- 238000004458 analytical method Methods 0.000 description 3
- 239000012159 carrier gas Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
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- 229910052739 hydrogen Inorganic materials 0.000 description 3
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- 229920001410 Microfiber Polymers 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
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- 239000004202 carbamide Substances 0.000 description 2
- 239000004359 castor oil Substances 0.000 description 2
- 235000019438 castor oil Nutrition 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- YMWUJEATGCHHMB-UHFFFAOYSA-N dichloromethane Natural products ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 2
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- 230000002550 fecal effect Effects 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000003658 microfiber Substances 0.000 description 2
- 239000002808 molecular sieve Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 150000003464 sulfur compounds Chemical class 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 210000002700 urine Anatomy 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- ZORQXIQZAOLNGE-UHFFFAOYSA-N 1,1-difluorocyclohexane Chemical compound FC1(F)CCCCC1 ZORQXIQZAOLNGE-UHFFFAOYSA-N 0.000 description 1
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 1
- KAESVJOAVNADME-UHFFFAOYSA-N 1H-pyrrole Natural products C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- QIVBCDIJIAJPQS-VIFPVBQESA-N L-tryptophane Chemical compound C1=CC=C2C(C[C@H](N)C(O)=O)=CNC2=C1 QIVBCDIJIAJPQS-VIFPVBQESA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- QIVBCDIJIAJPQS-UHFFFAOYSA-N Tryptophan Natural products C1=CC=C2C(CC(N)C(O)=O)=CNC2=C1 QIVBCDIJIAJPQS-UHFFFAOYSA-N 0.000 description 1
- 108010046334 Urease Proteins 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000037354 amino acid metabolism Effects 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000012491 analyte Substances 0.000 description 1
- 239000010828 animal waste Substances 0.000 description 1
- 230000000845 anti-microbial effect Effects 0.000 description 1
- MOJTZGSWXJSUPR-UHFFFAOYSA-N azane;3-methyl-1h-indole Chemical compound N.C1=CC=C2C(C)=CNC2=C1 MOJTZGSWXJSUPR-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008827 biological function Effects 0.000 description 1
- 239000010796 biological waste Substances 0.000 description 1
- 210000001124 body fluid Anatomy 0.000 description 1
- 239000010839 body fluid Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 1
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- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
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- 229920001519 homopolymer Polymers 0.000 description 1
- 239000010800 human waste Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 229920005621 immiscible polymer blend Polymers 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
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- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
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- 229910052751 metal Inorganic materials 0.000 description 1
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- 229910044991 metal oxide Inorganic materials 0.000 description 1
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- 150000002739 metals Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
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- 239000005445 natural material Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 125000000168 pyrrolyl group Chemical group 0.000 description 1
- 230000035943 smell Effects 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 150000003626 triacylglycerols Chemical class 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 210000004916 vomit Anatomy 0.000 description 1
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Description
* w « .
ENHANCED ODOR ABSORPTION BY NATURAL AND
SYNTHETIC POLYMERS
The present invention is directed to devices, compositions and structures that are exposed to odoriferous conditions and enhancement of the ability of such compositions and structures to absorb malodors. Examples include nonwoven webs or components of products such as disposabie diapars, sanitary napkins, incontinent products, underarm pads and the like that are used to absorb sweat, urine, feces or other bodily exudates.
Considerable success has been achieved in the design of products intended to absorb and retain human and animal waste materials. The construction of articles ‘ 25 such as disposable diapers and training pants, sanitary napkins and tampons, incontinent products and hospital dressings, for example has become sophisticated ] with the addition of elastics, barrier cuffs, and the like to retain the waste and prevent leakage. Reference may be had ta US Patent Nos. 4,846,823 to Enloe and 4,846,825 to Enloe et al. for examples of these products as disposable diapers. The 10 control of ador, on the other hand, remains a challenge that is exacerbated by the design success mentioned above which has led to larger quantities of waste being contained in products designed to require changing less frequently. Moreover, the desire for breathability in such products for increased comfort has added ta the odor control challenge. :
. » ,
Most odors from body fluids contain bacterial derived components and degradation products associated with biological functions. The most common fluids have been found to contain as major components reduced sulfur compounds such as hydrogen s sulfide, dimethyldisulfide, and dimethyitrisulfide as well as other odor sources, for example, isovaleric acid. Other components are amines such as ammonia, wriethylamine, indole, and skatole.
Attempts to prevent such odors from forming or to absorb those formed have often involved antimicrobial treatments. The use of additives such as activated carbon, zeolites, metals such as copper, metal oxides, alumina hydrate, minerals such as nolmite, laconite, kaolin and modifications of molecular sieves have been suggested as well as the use of acid/base interactions to neutralize the various odor forming components. In spite of these efforts, there remains a heed to control such odors without relying on complex structures or modifications of materials to achieve the desired effect.
The present invention is directed to discovery of the ability of certain compounds, for example, triglycerides and polyglycosides, to enhance malodor absorption properties of compositions and substrates such as naturally occurring polymers like chitosan or alginates and synthetic polymers treated with surfactants. The resulting devices, compositions and materials are much more effective in absorbing odors, particularly those related to biological waste. In applications subject to exposure to bodily exudates such as disposable diapers and training pants, sanitary napkins and . tampons, incontinent products and medical dressings, the present invention in the form of treated nonwovens and other structures is particularly effective. Examples include treatment of chitosan with an alkyl polyglycoside and addition of an alkyl polyglycoside to a synthetic polymer melt providing odor absorption plus wettability.
In accordance with the invention substrates having an initial absorption for at least one af hydrogen sulfide, dimethyldisuifide, dimethyltrisulfide, isovaleric acid, ammonia, triethylamine, indole and skatole of at least about 1%, particularly at least about 34%. more particularly at least about 44% is provided with an increase inits
* “w . x ability to absorb at least one of the odors by at least about 50%, particularly at ieast about 100% and more particularly at least about 500%.
As used herein the term "nonwoven fabric or web” means a web having a structure of individual fibers cr threads which are interlaid, but not in a regular or identifiable manner as in a knitted or woven fabric. Nonwoven fabrics or webs have been formed from many processes such as for example, meltblowing processes, spunbonding processes, ‘and bonded carded web processes. The basis weight of nonwoven fabrics is usually ‘expressed in ounces of material per square yard (osy) or grams per square meter (gsm) and the fiber diameters useful are usually expressed in microns. (Note that to convert from osy to gsm, multiply osy by 33.91). As used herein the term "microfibers” means small diameter fibers having an average diameter not greater than about 75 : microns, for example, having an average diameter of from about 0.5 microns to about -. 50 microns, or more particularly, microfibers may have an average diameter of from about 2 microns to about 40 microns. Another frequently used expression of fiber : diameter is denier, which is defined as grams per 9000 meters of a fiber and may be Co calculated as fiber diameter in microns squared, muitiplisd by the density in grams/cc, multiplied by 0.00707. A lower denier indicates a finer fiber and a higher denier 2s indicates a thicker or heavier fiber. For example, the diameter of a polypropylene fiber : given as 15 microns may be converted to denier by squaring, multiplying the result by .89 g/cc and multiplying by .00707. Thus, a 15 micron polypropylene fiber has a denier . of about 1.42 (15% x 0.89 x .00707 = 1.415). Outside the United States the unit of measurement is more commonly the "tex", which is defined as the grams per kilometer so of fiber. Tex may be calculated as denier/S.
As used herein the term "spunbonded fibers" refers to small diameter fibers which are formed by extruding molten thermoplastic material as filaments from a plurality of fine, usually circular, capillaries of a spinneret with the diameter of the extruded filaments 3s then being rapidly reduced as by methods described, for example, in U.S. Patent No.
. ) : v ’ 4,340,563 to Appel et al., U.S. Patent No. 3,692,618-to Dorschner et al., U.S. Patent
No. 3,802,817 to Matsuki et al., U.S. Patent Nos. 3,338,992 and 3,341,394 to Kinney, u.s. Patent No. 3,502,763 to Hartmann. U.S. Patent No. 3,502,538 to Levy, and U.S.
Patent No. 3,542,615 to Dobo et al., each of which is incorporated herein in its entirety - 5 by reference. Spunbond fibers are ganerally not tacky when they are deposited onto a collecting surface and undergo a separate bonding step for integrity such as thermal point bonding defined below. Spunbond fibers are quenched and generally continuous and usually have average diameters larger than about 7 microns, more particularly, : between about 10 and 20 microns.
As used herein the term "polymer" generally includes but is not fimited to, homopolymers, copolymers, such as for example, block, graft, random and altemating copolymers, terpolymers, efc. and blends and modifications thereof. Furthermore, unless otherwise specifically limited, the term "polymer" includes all possible geometrical configurations of the material. These configurations include, but are not limited to isotactic, syndiotactic and random symmetries.
As used herein the term "monocomponent” fiber refers to a fiber formed from one or more extruders using only one polymer. This is not meant to exclude fibers formed from one polymer ta which small amounts of additives have been added for color, anti- static properties, lubrication, hydrophilicity, etc. These additives, e.g. titanium dioxide for color, are generally present in an amount iess than S weight percent and more typically about 2 weight percent. EEE : 25 As used herein the term "conjugate fibers" refers to fibers which have been formed from at least two polymers extruded from separate extruders but spun together to form one : fiber. Conjugate fibers are also sometimes referred to as multicomponent or bicomponent fibers. The polymers are usually different from each other though } conjugate fibers may be monocomponent fibers. The polymers are arranged in 10 substantially constantly positioned distinct zones across the cross-section of the conjugate fibers and extend continuously along the length of the conjugate fibers. The configuration of such a conjugate fiber may be, for example, a sheath/core armangement wherein one polymer is surrounded by another or may be a side by side arrangement or an “Islands-in-the-sea" arrangement. Conjugate fibers are taught in U.S. Patent No. 5,108,820 to Kaneko et al., U.S. Patent No. 5,336,552 to Strack et al., and U.S. Patent
. v
No. 5,382,400 to Pike et al.. each of which is incorporated herein in its entirety by reference. For two component fibers, the polymers may be present in ratios of 75/25, 50/50, 25/75 or any other desired ratios. s As used herein the term "biconstituent fibers” refers to fibers which have been formed from at least two polymers extruded from the same extruder as a blend. The term "blend" is defined below. Biconstituent fibers do not have the various polymer components arranged in relatively constantly positioned distinct zones across the cross-sectional area of the fiber and the various polymers are usually not continuous 10 along the entire length of the fiber, instead usually forming fibrils or protofibrils which start and end at random. Biconstituent fibers are sometimes also referred to as multiconstituent fibers. Fibers of this general type are discussed in, for example, U.S.
Patent No. 5,108,827 to Gessner. Bicomponent and biconstituent fibers are also : discussed in the textbook Polymer Blends and Composites by John A. Manson and : 15 Leslie H. Sperling, copyright 1976 by Plenum Press, a division of Plenum Publishing
Corporation of New York, IBSN 0-306-30831-2, at pages 273 through 277.
As used herein the term "blend" as applied to polymers, means a mixture of two or more polymers while the term “alloy” means a sub-class of blends wherein the i 20 components are immiscible but have been compatibilized. “"Miscibility" and . "immiscibility” are defined as blends having negative and positive values, respectively, for the free energy of mixing. Further, "compatibilization" is defined as the process of modifying the interfacial properties of an immiscible polymer blend in order to make an alloy. 25 ’ As used herein "thermal point bonding" involves passing a fabric or web of fibers to be bonded between a heated calender roll and an anvii roil. The calender roll is usually, : though not always, patterned in some way so that the entire fabric is not bonded across its entire surface. As a result, various patterns for calender rolls have been developed ao for functional as well as aesthetic reasons. One example of a pattern has points and is the Hansen Pennings or "H&P" pattern with about a 30% bond area with about 200 bonds/square inch as taught in U.S. Patent No. 3,855,046 to Hansen and Pennings which is incorporated herein in its entirety by reference. The H&P pattern has square point or pin bonding areas wherein each pin has a side dimension of 0.038 inches 1s (0.965 mm), a spacing of 0.070 inches (1.778 mm) between pins, and a depth of
“ . bonding of 0.023 inches (0.584 mm). The resuliing pattern has a bonded area of about 29.5%. Another typical point bonding pattern is the expanded Hansen and Pennings or "EHP" band pattern which produces a 15% bond area with a square pin having a side dimension of 0.037 inches (0.94 mm), a pin spacing of 0.097 inches (2.464 mm) and a s depth of 0.039 inches (0.991 mm). Another typical paint bonding pattern designated "714" has square pin bonding areas wherein each pin has a side dimension of 0.023 inches, a spacing of 0.062 inches (1.575 mm) between pins, and a depth of bonding of 0.033 inches (0.838 mm). The resulting pattern has a bonded area of about 15%. Yet another common pattern is the C-Star patiern which has a bond area of about 16.9%.
The C-Star pattern has a cross-directional bar or "corduroy" design interrupted by shoating stars. Other common patterns include a diamond pattem with repeating and slightly offset diamonds and a wire weave pattern locking as the name suggests, e.g. like a window screen. Typically, the percent bonding area varies from around 10% to around 30% of the area of the fabric laminate web. As is well known in the art, the spot bonding holds the laminate layers together as well as imparts integrity to each individual layer by bonding filaments and/cr fibers within each layer.
As used herein, the term "personal care product” means diapers, training pants, : absorbent underpants, adult incontinence products, and feminine hygiene products.
As used herein the term “indole” refers to a common fecal oder that is usually associated with the breakdown of tryptophan derived from amino acids. It is a pyrrole (2,3 benzopyrrole) with a molecular formula of C,H,N, a molecular weight of 117.14 g.,
ER and a melting point of 52°C. (tis soluble in hot water, hot alcohol, ether and benzene.
As used herein the term “skatole” refers to another common fecal odor, and it has . origins similar to that of indole. Skatole is actually a methylated version of indole, and it is also referred to as “3-methylindoie”. The molecular formula is C HN, with a molecular weight of 131.17 g., and it has a meiting point of 95°C. It is soluble in hot 1c water, alcohol, benzene, chloroform, and ether.
As used herein “isovaleric acid”, (IVA) also called “3-methylbutanoic acid" is a compound with a rancid cheese ador that is commonly associated with vomit. It has a molecular formula of C;H,,0.. and it has a molecular weight of 102.13 g. . It is soluble in low concentrations in water, and soluble in alcohol, chloroform and ether.
M To . . : © WO 99/61079 PCT/US99/12011
As used herein both “dimethylidisulfide” (DMDS) and "dimethyltrisulfide” (DMTS) refer to reduced sulfur compounds that are associated with the amino acid metabolism.
Dimethyldisulfide has a molecular formula and weight of C,H.S, and 94.20 gq. s respectively. Dimethyltrisuifide, on the other hand, is more difficult to describe. tis believed to have a formula of C,HgS; and a molecular weight of 126.2 g.
As used herein “triethylamine” (TEA) refers to a compound that is usually a consequence of alkylation of ammonia in the vapor phase. It smells strongly of ammonia and is alternatively referred to as N,N-Diethylethananamine with a molecular formula of C4H,sN and a molecular weight of 101.19 g. [tis slightly soluble in water at 25°C and is miscible with alcohal, ether, and water below 18.7°C. “Ammonia” has a molecular farmula of HN and is usually associated with bacterial 1s decomposition of urea to ammonia:
Urea (in urine) + Urease (in bacteria) >>>>>> Ammonia it is soluble in water, ethanol, methanol, chiorcform and ether. The human nose can : sense very low concentrations of ammonia. :
As used herein a given range is intended to include any and all lesser included ranges.
For example, a range of from 50-100 would also include 60-90, 55 to 80, and the like.
As used herein the term “consisting essentially of’ does not exclude the presence of . additional materials which do not significantly affect the desired characteristics of a given composition. Examples include, without limitation, pigments, fillers, flow \ promoters, and the like.
As used herein and in the claims, the term “comprising is inclusive or open-ended and does not exclude additional unrecited elements. compositional components, or method jo steps.
Test Procedures
Analysis of the odor reducing capabilities of each of the polymeric examples was 3s performed using standard Headspace Gas Chromatography techniques as follows.
A flame ionization detector (FID) was used ic analyze all the malodors except ammonia. An FID responds to compounds that produce ions when burned in a hydrogen-air flame. Ammania is an inorganic compound and does not readily produce ions when burned. Therefore a thermal conductivity detector (TCD) was needed to do the analysis with ammonia. A TCD, has two channels (ons a reference (carrier gas) and the other has the effluent from the analytical column) to transfer heat to a thermister. The different thermal conductivities cause a difference in temperature which is proportional to the amount of analyte.
Two different GC columns ware used. The column used in conjunction with the FID - . is described below: « DB-210 capillary column
Cas 30m in length . 0.25mm intemal diameter 0.5 micron film thickness . The column used for ammonia and the TCD is described below: { 20 ' . . . : a -- » DB-1.capillary column : : 60min length : 0.32mm internal diameter : 0.5 micron film thickness 28
When using the GCHS, pressures and gas flows affect the retention times and peak } shapes of the test components. The variables that were held constant far each detector are column head pressure, carrier gas pressure, carrier gas, split vent flow, purge vent flow, detector temperature, and injector temperature. Different column : temperature programs were used for each different malodor in order to obtain optimal results. Listed below are the constants and the temperature programs for each malodor.
FID conditions: Injector Temp: 105°C 3s Detector Temp: 300°C
TCD conditions: Injector Temp: 105°C
Detector Temp; 150°C
Temperature programs used to analyze: 1) TEA, DMDS, and DMTS - 50°C for 2 minutes, then increase at 20°C/ minute up to 160°C 2) indole and Skatole - 50°C for 1 minute, then increase at 20°C/ minute up to 240°C remain at 240°C for 2 minutes 3) IVA - Begin at 50°C and increase at 20°C/ minute up to 190°C
Remain at 190°C for 1 minute 4) Ammonia - Begin at 40°C and increase at 10°C/ minute up to 100°C
The general procedure used for the analysis involved the steps set out below after the necessary materials were obtained: e 20cc sampia vials e 2cc screw cap sample vials with rubber septa ) » vial caps » Teflon coated septum . s crimper ¢ 5pL syringe
Step 1- A specific amount of material was weighed in a 20cc vial.
Step 2- The Teflon septum was placed into the cap with the Teflon facing downward.
Step 3- A specific amaunt of malodor was drawn from the 2cc vial into the syringe.
Step 4 The malodor was injected into the vial with the tip of the neeaie touching the side of the vial so that none of the liquid stayed on the tip of the needle.
Step 5- The vial was quickly capped and crimped closed. } s Step 6- The vial was placed into headspaca sampler to incubate at 37°C for at least 15 minutes.
Step 7- The GC test was run on the sequence of vials.
Malodor Preparation :
For each vial tested a very specific amount of the malodors was injected. Care was : taken to exactly repeat the procedure of injecting. To save time some of the malodors were grouped together into one stock solution. Stock solutions of each ; : - chemical were kept in 2cc screw cap vials that had a rubber septum,
The stock solutions of DMDS, DMTS, and TEA were taken directly from the bottles containing the chemicals. All three were in the liquid state io begin with, therefore it : was not necessary to make any alterations before injecting. The DMDS was 98% pure and 0.5uL of this undiluted liquid was used for each test. The DMTS was 98+% . 20 pure and 0.5L of this undiluted liquid was also used for each test. The TEA used : was 99+% pure and again 0.5ul. of the undiluted liquid was used. Each chemical (DMDS, DMTS. and TEA) was separately introduced in the same vial. Each chemical was injected into the test vials in an amount of 0.5uL.
Because indole and skatole were also tested simultaneously, together the stock solution of indole and skatole was made up to be 20% indoie and 20% skatole in } methylene chloride. Both compacunds are solid in their natural states. The indole used was 99+% pure and the skatole used was 98% pure. This stock solution was injected in an amount of 1pL into each vial for testing. In this case the vial was not ) immediately capped and crimped. Tha vial was allowed to air out for 1.5-2 minutes to : let some of the solvent MeCl, evaporate out since during GC analysis a solvent can compete with the actual components of interest.
IVA was tested alone. The stock solution was taken directly from the bottle in 15 containing the chemical. itis in the liquid state to begin with, and, therefore, it was not necessary to make any alterations before injecting. This undiluted 99% pure chemical was injected in an amount of 0.5pL into each testing vial.
Ammonia was also tested alone, but it was actually ammonium hydroxide that was injected into the sample vials. The ammonium hydroxide is in the liquid form and was 30% pure. ltundergoss a reaction which produces ammonia and water. To ensure that ammonia was present in the test vial, a sample was tested in a mass spectrometer. The amount used for testing was 2uL of the ammonium hydroxide solution.
The control data were obtained by running vials in the GC with only the specific amount of the stock solutions present. Those data ware compared later to the vials with an absorbent present to find the percent difference. 1s Examoles
The invention will be illustrated by several examples. As will be understood by those . skilled in this art, the invention is not limited to the presented examples and is broadly : applicable within the scope of the appended claims.
The examples demonstrate classes of polymers and absarbents including both synthetic polymers, e.g. polyolefins, and natural polymers, e.g. chitosan, chitin, cellulose, and alginates. Classes of surfactants include alky! polyglycosides and mixtures of castor oil derivatives (e.g. ethoxylated castor oil) and sorbitan alkyl esters } 25 (e.g. sorbitan monooleate). As the examples demonstrate, the odors are absorbed without a surfactant, and these results are improved with the addition of a surfactant. In the case of chitosan, for example, the ability to absorb isovaleric acid, dimethyldisulfide ’ and dimethy'trisulfide is increased dramatically above the untreated control.
COMPARATIVE EXAMPLE 1
This will serve as a basis for all other examples that follow.
In this example activated carbon commercially referred to as Sorb-A-Odor was 3s weighed and presented in a 20m test vial for GC analysis. After weighing the
: activated carbon, a known concentration of volatile was also introduced and the vial was closed immediately upon introduction of the volatile. The vials were introduced in the headspace and maintained at 37 degrees C After incubating for about 15 minutes, the space above the sample was injected into the GC to analyze for the s remaining volatile.
Samples of activated carbon weighed an average of 10.5 mg and were subjected to exposure to various volatile compounds. The amount of volatile absorbed on a % basis relative to their initial concentration was determined in each case. The initial amounts of the volatiles added to the 20 mi vials were as follows: 0.4685mg isovaleric acid, 0.52 mg dimethyt disulfide, 0.5 mg dimethyl trisulfide, 0.7 mg triethylamine ,1 mg indole. and 1 mg skatole. The results of the absorption of the volatiles on a minimum of triplicate samples, given in % absorbed was as follows: 99.8% for isovaleric acid, 29.4% for dimethyl disulfide, 100% for dimethyl trisulfide, 100% for triethylamine, 71% indole and 18.5% skatole.
COMPARATIVE EXAMPLE 2
CL . . Under conditions specified in COMPARATIVE EXAMPLE 1. Absents®, a commercially available molecular sieve obtained from UOP Industries and distributed by Gordon Laboratories, Upper Darby, PA was subjected to all of the volatiles listed above and was introduced at various weights with the following results: 15 mg "absorbed 99.8% isavaleric acid: 40 mg absorbed 99.7 % dimethyldisulfide and 99.9 % dimetyltrisuifide, and 100% triethylamine; and 15 mg absorbed 68% indole and 32% skatole.
COMPARATIVE EXAMPLE 3
Also under conditions described in COMPARATIVE EXAMPLE 1, Arm and Hammer®
Baking Soda (purchased off the shelf) introduced at 50 mg absorbed 98.2% isovaleric acid; and 150 mg absorbed 8% dimethyldisulfide, 10% dimethyitrisulfide, 0% triethylamine, 1% indole, and 1% skatole.
to WO 59/61079 PCT/US99/12011
COMPARATIVE EXAMPLE 4
Chitin (VNS-647) obtained directly from Vanson Industries, Redmond, WA provided s as a flaky material was subjected ta the same volatiles with the following results: 10 mg absorbed 92.5% isovaleric acid, 0% dimethyldisulfide, 45% dimethyltrisulfide, 24% triethylamine, 77% indole and 60% skatole. 1c COMPARATIVE EXAMPLE §
Chitosan, the deacetylated form of chitin was studied as a natural material to help abate odors. Chitosan (version RNS-022 from Vanson) films were prepared by dissolving the polymer in 2% acetic acid and casting a film using a doctor's blade.
Ten mg of chitosan acetate was able to absorb an average of 60% isovaleric acid, 1% dimethyldisulfide, 8% dimethyltrisulfide, 44% triethylamine, 90% indole and 67% skatole.
EXAMPLE 5A
Chitosan treated with 0.5% Glucopon 220UP alkyl polyglycoside from Henkel
Corporation by weight was also fashioned into a film similar to the method described in COMPARATIVE EXAMPLE 5. Ten mg of that film was able to absorb an average of 97% of isovaleric acid, 18% dimethyldisulfide, 36% dimethyltrisulfide. 34% triethylamine, 84% indole and 58% skatole.
Comparing EXAMPLE 5A to COMPARATIVE EXAMPLE § demonstrates the ability of . an alkyl polyglycoside to increase the ability of chitosan to absorb isovaleric acid by 61%, dimethyldisulfide by 1800%, and dimethyltrisulfide by 450%
EXAMPLE 6
Chitosan treated by adding 1% Glucopon by weight was also fashioned into a film similar to the method described in COMPARATIVE EXAMPLE 5. Ten mg of that film was able to absorb an average of 89% of isovaleric acid, 6% dimethyldisulfide, 46% dimethyitrisulfide, 54% triethylamine, 92% indole and 74% skatale.
Comparing EXAMPLE 6 to COMPARATIVE EXAMPLE 5 demonstrates the ability of s an alkyl polyglycoside to increase the ability of chitosan to increase the ability of the polymer to absorb isavaleric acid by 65%, dimethyldisulfide by 600%, and dimethyltrisulfide by 575%.
COMPARATIVE EXAMPLE 7
Calcium alginate fiber tows with and without additives were prepared by wet spinning sodium alginate in a C.Ch, solution, heat treating the resulting fibers. These were also subjected to odor absorption studies. Samples of the tows were cut into 10 mg sample quantities and subjected to the same volatiles described in COMPARATIVE
EXAMPLE 1. The samples of calcium alginate fiber tows that were tested are designated at Samples A, B, C, and D below:
Sample A: calcium alginate (no additives), control
Sample B: calcium alginate with 8% Absents® (the Absents described in
COMPARATIVE EXAMPLE 2)
Sample C: calcium alginate with 4% activated carbon (the same activated carbon as in COMPARATIVE EXAMPLE 1)
Sample D: calcium alginate with 2% chitosan (the same chitosan used in
COMPARATIVE EXAMPLE 5)
The following Table shows the absorption characteristics of the calcium alginate . fibers.
TABLE
% Volatile Absorbed ee
Sample IVA TEA DMDS DMTS Indole Skatole Ammonia
A a5 65 13 26 82 25 100
B 97 83 7 45 84 46 96
Cc 98 38 0 0 87 40 94
D 99 80 28 44 86 43 98 where
IVA=-isovaleric acid
TEA=triethylamine
DMDS= dimethyidisulfide :
DMTS= dimethyitrisulfide ) It is believed that the above calcium alginate embodiments will also benefit from So combination with alkyl polyglycosides. As has been shown, the effective amount of 1c alkyl polyglycoside varies widely depending on the other odor absorbing components as well as the nature of the odor being absorbed. Useful amounts will often be in the : range of from trace to 50% based on the total weight of odor absorbing components with higher amounts than 50% also useful but less cost effective. In many cases an amount up to about 10% will be more cast effective. As shown by COMPARATIVE : 15 EXAMPLE 7, the other odor absorbing component may comprise essentially 100% of the structure in which case lower percent values of the alkyl polyglycoside may be used. Other substrates such as monocomponent, multicomponent and multiconstituent nonwovens may be treated as wall with varying degrees of success dapending on polymers, treatments and odors being absorbed. 20
As has been demonstrated, the invention significantly improves odor reduction by absorption of malodors. it will be apparent that the invention is applicable to many vanations and alternatives and is useful in a wide varisty of products, including those : for containment of bodily exudates, for example. Other alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description. It is intended to embrace within the appended claims all such alternatives, modifications and variations and equivalents thereof. In this regard itis intended that such equivalents include functional as well as structural and compositional equivalents. For example, a screw and a nail are functional equivalents for attaching materials even though they may not have the same structure.
Units which are used in this specification and which are not in accordance with the metric system may be converted to the metric system with the aid of the following table: 1 bond per square inch = 0.155 bonds per square centimeter 16
AMENDED SHEET - DATED 31 JANUARY 2002
Claims (23)
- WE CLAIM: 1 Devics for reduction of malodors comprising, a substrate, and a composition contained on or within said substrate, said composition comprising a triglyceride and/or a polyglycoside, and wherein said substrate and/or said composition comprises a naturally occurring polymer or a synthetic polymer having odor reduction properties without said triglyceride and/or polyglycoside that are improved by combination with said triglyceride and/or polygiycoside.
- 2. The device of claim 1 wherein said substrate is selected from the group consisting of chitosans and alginates and said composition comprises an alkyl polyglycoside.
- 3 The device of claim 2 wherein said substrate comprises a chitosan.
- 4. The device of claim 2 wherein said substrate comprises an alginate.’
- 5. The device of claim 1 wherein said substrate is in the form of a nonwoven web. .
- 6. The device of claim 1 whersin said improvement is in the range of at least about 50%.
- 7. The device of claim 6 wherein said improvement is in the range of at least about 100%.
- 8. The device of claim 7 wherein said improvement is in the range of at least 3s about 500%.
- 9. The device of claim 1 wherein said substrate is selected from the group consisting of chitosans and alginates, and said composition comprises a triglyceride.
- 10. The device of claim 9 wherein said substrate comprises a chitosan.
- 11. The device of claim 9 wherein said substrate comprises an alginate.
- 12, The device of claim 2 wherein said substrate is in the form of a nonwoven web.
- 13. The device of claim 9 wherein said substrate is in the fonm of a nonwoven web.
- 14. The device of claim 9 wherein said improvement is in the range of at least 1s about 50%.
- 158. The device of claim 14 wherein said improvement is in the range of at least about 100%.
- 16. The device of claim 15 wherein said improvement is in the range of at least about 500%.
- 17. A device subject to exposure to bodily exudates generating malodors selected from the group consisting of indole, skatole, isovaleric acid, dimethyidisulfide, dimethyitrisulfide, triethylamine and ammonia, said device comprising a substrate having an initial capability of absorbing , said malodors, said substrate comprising a naturally occurring polymer or triglyceride or a polyglycoside wherein said device has improved absorption of said malodor when compared to said initial capability.
- 18. The device of claim 17 in the from of a personal care product.
- 19. The device of claim 17 wherein said malcdor includes isovaleric acid and said improvement exceeds 50%. : is
- 20. The device of claim 17 wherein said malodor is selected from the group consisting of dimethyltrisuifide and dimethyldisulfide and said improvement exceeds 100%.
- 21. A personal care device adapted to receive bodily exudates and control malodors associated therewith comprising, a substrate having malodor absorption properties and comprising a film or web containing a chitosan or alginate or a surfactant treated synthetic fiber web; and contained on or in said substrate, an amount of a triglyceride and/or a polyglycoside composition effective to increase the malodor absorption properties of said personal care device by at least about 50% when } compared with said personal care device without said triglyceride and/or polyglycoside using a malodor selected from the group consisting of indole, skatole, isovaleric acid, dimethyldisulfide, dimethyltrisulfide, triethylamine and ammonia.
- 22. The device of claim 21 wherein said substrate is selected from the group consisting of chitosans and alginates and said composition comprises an alkyl! polyglycoside.
- 23. A device substantially as herein described with reference to any one of the comparative examples. 19 AMENDED SHEET - DATED 31 JANUARY 2002
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