WO2026000910A1 - 一种真三轴酸压物模、导流能力一体同步测试装置及方法 - Google Patents

一种真三轴酸压物模、导流能力一体同步测试装置及方法

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Publication number
WO2026000910A1
WO2026000910A1 PCT/CN2024/142651 CN2024142651W WO2026000910A1 WO 2026000910 A1 WO2026000910 A1 WO 2026000910A1 CN 2024142651 W CN2024142651 W CN 2024142651W WO 2026000910 A1 WO2026000910 A1 WO 2026000910A1
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WIPO (PCT)
Prior art keywords
axis assembly
rubber sleeve
core
acid fracturing
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2024/142651
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English (en)
French (fr)
Inventor
贾宇成
杨建�
陈伟华
王瀚成
闵建
金岑虹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Petrochina Co Ltd
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Petrochina Co Ltd
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Application filed by Petrochina Co Ltd filed Critical Petrochina Co Ltd
Publication of WO2026000910A1 publication Critical patent/WO2026000910A1/zh
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/25Methods for stimulating production
    • E21B43/26Methods for stimulating production by forming crevices or fractures
    • E21B43/27Methods for stimulating production by forming crevices or fractures by use of eroding chemicals, e.g. acids
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B49/00Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/08Investigating permeability, pore-volume, or surface area of porous materials
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N24/00Investigating or analyzing materials by the use of nuclear magnetic resonance, electron paramagnetic resonance or other spin effects
    • G01N24/08Investigating or analyzing materials by the use of nuclear magnetic resonance, electron paramagnetic resonance or other spin effects by using nuclear magnetic resonance
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/14Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object using acoustic emission techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/06Special adaptations of indicating or recording means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • G01N3/12Pressure testing

Definitions

  • This application relates to the field of oil and gas field development technology, and in particular to a true triaxial acid fracturing model and a synchronous testing device and method for conductivity.
  • acid fracturing As carbonate oil and gas exploration and development gradually expands into ultra-deep reservoirs, characterized by extremely high reservoir temperatures and stresses, low porosity and permeability, and underdeveloped natural fractures, acid fracturing has become a key technology for improving single-well production. Simulating the effects of acid fracturing through acid fracturing processes, and evaluating acid-fracturing fracture models and the conductivity of acid-etched fractures, is an important means of optimizing acid fracturing process parameters.
  • the true triaxial physical model experimental device is an experimental device used to simulate the stress and seepage behavior of underground rocks, and it is widely used in the fields of geomechanics, geotechnical engineering, and oil and gas exploration. Its structural design aims to simulate the three-dimensional mechanical behavior and seepage characteristics of underground rocks, including an experimental chamber, a stress application load module system, a temperature control module system, a seepage module system, and a data acquisition module system.
  • this application provides a true triaxial acid fracturing model and an integrated synchronous testing device and method for conductivity, aiming to solve the technical problem that the devices in the related art cannot achieve integrated monitoring of fluid distribution, acid-etched fracture or hydraulic fracture morphology and conductivity in the core, cannot well simulate the real formation environment, and have poor reliability of test results.
  • this application provides a true triaxial acid fracturing model and a synchronous testing device for conductivity, comprising:
  • a clamping module includes a clamp, an X-axis assembly, a Y-axis assembly, a Z-axis assembly, and a perfluoroether rubber sleeve.
  • the X-axis assembly, Y-axis assembly, and Z-axis assembly are all connected to the clamp.
  • the perfluoroether rubber sleeve is used to wrap the core sample.
  • the X-axis assembly is located on opposite sides of the perfluoroether rubber sleeve along a first direction
  • the Y-axis assembly is located on opposite sides of the perfluoroether rubber sleeve along a second direction
  • the Z-axis assembly is located on opposite sides of the perfluoroether rubber sleeve along a third direction.
  • the first direction, the second direction, and the third direction are perpendicular to each other. At least one side of each of the X-axis assembly, the Y-axis assembly, and the Z-axis assembly is in close contact with the inner side of the perfluoroether rubber sleeve.
  • Each of the X-axis assembly, the Y-axis assembly, and the Z-axis assembly has an independent liquid chamber.
  • the seepage module includes a simulated wellbore, one end of which is used to introduce acid fracturing fluid, and the other end is located inside the core.
  • the monitoring module is used to monitor the flow rate of the acid fracturing fluid, the distribution of the acid fracturing fluid in the core, and the morphology and conductivity of the acid-etched fractures or hydraulic fractures.
  • the clamping module is configured to, under the drive of the servo module, cause changes in the liquid chambers of the X-axis assembly, the Y-axis assembly, and the Z-axis assembly to compress the core encased in the perfluoroether rubber sleeve.
  • one of the X-axis component, the Y-axis component and the Z-axis component includes a frame, and a first liquid chamber is formed between the frame and the perfluoroether rubber sleeve, and the first liquid chamber is connected to the servo module;
  • the first liquid chamber is configured to change under the drive of the servo module to compress the core encased in the perfluoroether rubber sleeve;
  • At least one of the other two of the X-axis assembly, the Y-axis assembly, and the Z-axis assembly includes an indirect pressure head and a baffle, the indirect pressure head being close to the perfluoroether rubber sleeve relative to the baffle, and the indirect pressure head being spaced apart from the baffle to form a second liquid chamber;
  • the second liquid chamber is configured to change under the drive of the servo module, thereby moving the indirect pressure head to compress the core encased in the perfluoroether rubber sleeve.
  • the first liquid chamber and the second liquid chamber are isolated by the spacer head, and the pressure in the second liquid chamber is greater than the pressure in the first liquid chamber.
  • the X-axis component includes the frame
  • the Y-axis component includes the indirect pressure head and the baffle
  • the Z-axis assembly includes an upper plug and a pressure booster.
  • the upper plug abuts against the top of the perfluoroether rubber sleeve, and the pressure booster is located on the side of the upper plug opposite to the perfluoroether rubber sleeve.
  • the pressure booster is used to provide pressure and transmit it to the plug so that the upper plug squeezes the perfluoroether rubber sleeve.
  • the Z-axis assembly includes a hydraulic coring component located at the bottom of the perfluoroether rubber sleeve.
  • the hydraulic coring component includes a lower plug for abutting against the perfluoroether rubber sleeve.
  • the hydraulic coring component is used to move the lower plug closer to or away from the perfluoroether rubber sleeve to load and unload the core.
  • the clamping module further includes:
  • a sealing ring is located between the frame and the perfluoroether rubber sleeve, and between the indirect pressure head and the baffle.
  • a temperature sensing element includes a temperature sensing end, which is close to the perfluoroether rubber sleeve.
  • the temperature sensing element is used to obtain temperature information of the rock core wrapped by the perfluoroether rubber sleeve.
  • a heating element is electrically connected to the temperature sensor.
  • the heating element is used to acquire the temperature information acquired by the temperature sensor and to heat the perfluoroether rubber sleeve.
  • the servo module includes,
  • An X-axis pump unit is connected to the first liquid chamber, and the X-axis pump unit is used to inject or draw liquid into the first liquid chamber.
  • a Y-axis pump unit is connected to the second liquid chamber, and the Y-axis pump unit is used to inject or draw liquid into the second liquid chamber.
  • a Z-axis pump assembly is connected to the intensifier.
  • the Z-axis pump assembly is used to inject or draw liquid into the intensifier to change the pressure of the intensifier.
  • regulating components each including a pressure gauge and a needle valve, the needle valve being connected to the pressure gauge, each needle valve being connected to a corresponding pump group, the regulating components being used to regulate the pressure and flow rate of the corresponding pump group.
  • the simulated wellbore includes,
  • a casing is fitted around the outer periphery of the oil pipe
  • a packer is located between the tubing and the casing
  • a fixing resin is used to cover the packer and part of the casing to fix the simulated wellbore inside the core.
  • the seepage module also includes,
  • An acid fracturing pump unit connected to the container, is used to allow the acid fracturing fluid in the container to flow into the simulated wellbore.
  • the monitoring module includes,
  • An acoustic emission probe is installed inside the perfluoroether rubber sleeve and mounted on the core surface.
  • the acoustic emission probe is used to receive acoustic signals of rock fracturing during the core acid fracturing process to detect the morphology of acid-etched fractures or hydraulic fractures.
  • the main magnet, the electromagnetic wave transmitter, and the receiving coil are all mounted on the clamp.
  • the main magnet, the electromagnetic wave transmitter, and the receiving coil are configured to cooperate with each other to monitor the flow of acid fracturing fluid via nuclear magnetic resonance.
  • the acid fracturing fluid may optionally include one or more of water, fracturing fluid, acid, and supercritical CO2 .
  • this application also provides a method for a true triaxial acid fracturing model and a synchronous testing device for integrated flow conductivity, used in the aforementioned true triaxial acid fracturing model and synchronous testing device for integrated flow conductivity, the method comprising:
  • the core which is wrapped in the perfluoroether rubber sleeve, is placed on the clamp of the clamping module;
  • the servo module is activated, and the X-axis assembly, Y-axis assembly, and Z-axis assembly apply pressure to the perfluoroether rubber sleeve along the first direction, the second direction, and the third direction, respectively.
  • the monitoring module monitors the flow rate of the acid fracturing fluid, the fluid distribution within the core, and the morphology and conductivity of the acid-etched or hydraulic fractures.
  • This application provides a true triaxial acid fracturing model and an integrated synchronous testing device and method for conductivity.
  • the aforementioned clamping module By setting up the aforementioned clamping module, it can achieve rigid compression on four sides and contact through liquid chambers on two sides. Compared with the traditional method of using rigid contact on all six sides of the core to compress the core, it can reduce the stress concentration problem caused by rigid contact on six sides.
  • a seepage module By setting up a seepage module, it can better simulate the seepage situation inside the core, improving the accuracy of the test.
  • a monitoring module it can achieve integrated monitoring of fluid distribution, acid-etched or hydraulic fracture morphology and conductivity within the core, while reducing the adverse effects of stress concentration and improving the accuracy of the test. On the other hand, it can reduce costs by eliminating the need to complete the experiment and test in steps.
  • Figure 1 is a schematic diagram of the structure of the true triaxial acid fracturing model and the integrated synchronous testing device for conductivity provided in the embodiment of this application;
  • Figure 2 is a schematic diagram of the clamping module of the true triaxial acid fracturing model and the integrated synchronous testing device for conductivity provided in the embodiment of this application.
  • Figure 3 is a schematic diagram of the servo module of the true triaxial acid fracturing model and the integrated synchronous testing device for conductivity provided in the embodiment of this application.
  • Figure 4 is a schematic diagram of the seepage module of the true triaxial acid fracturing model and the integrated synchronous testing device for conductivity provided in the embodiment of this application.
  • Figure 5 is a cross-sectional view of the simulated wellbore of the seepage module of the true triaxial acid fracturing model and the integrated synchronous testing device for conductivity provided in the embodiment of this application.
  • Figure 6 is a partial cross-sectional view of the simulated wellbore and receiving coil of the true triaxial acid fracturing model and the integrated synchronous testing device for conductivity provided in the embodiment of this application.
  • Figure 7 is a top view of the simulated wellbore and receiving coil of the true triaxial acid fracturing model and the integrated synchronous testing device for conductivity provided in the embodiments of this application.
  • Figure 8 is a partial cross-sectional view of the simulated wellbore and acoustic emission probe of the true triaxial acid fracturing model and the integrated synchronous testing device for conductivity provided in the embodiment of this application.
  • Figure 9 is a top view of the simulated wellbore and acoustic emission probe of the true triaxial acid fracturing model and the integrated synchronous testing device for conductivity provided in the embodiments of this application.
  • Figure 10 is a flowchart illustrating the method of the true triaxial acid fracturing model and the integrated synchronous testing device for conductivity provided in an embodiment of the present invention.
  • the devices in related technologies in order to simulate the pressure conditions of rock cores in real strata, mostly use rigid objects such as steel or iron to compress the six sides of the rock core. This method will cause stress concentration in the contact gap between the rigid object and the rock core, affecting the overall mechanical properties of the rock, resulting in unrealistic simulation and inability to obtain reliable test results.
  • CN106896043B discloses a device for simulating fracture initiation and evaluating fracture seepage under true triaxial stress, including a core clamping system, a true triaxial stress loading system, an acid and fracturing fluid injection system, and a seepage capacity measurement system.
  • the device applies pressure through three planes—X-axis, Y-axis, and Z-axis—and uses a perforated Hastelloy through-plate to press and seal a PTFE rubber sealing sleeve.
  • the PTFE rubber sealing sleeve is fully open on the left side, allowing core material to easily overflow after fracturing, thus failing to reflect the true conductivity of the core.
  • the device includes a clamping module, comprising a clamp, an X-axis assembly, a Y-axis assembly, a Z-axis assembly, and a perfluoroether rubber sleeve.
  • the X-axis assembly, Y-axis assembly, and Z-axis assembly are all connected to the clamp.
  • the perfluoroether rubber sleeve is used to wrap the core.
  • the X-axis assembly is located on opposite sides of the perfluoroether rubber sleeve along a first direction.
  • the Y-axis assembly is located on opposite sides of the perfluoroether rubber sleeve along a second direction.
  • the Z-axis assembly is located on opposite sides of the perfluoroether rubber sleeve along a third direction.
  • the first direction, the second direction, and the third direction are perpendicular to each other.
  • At least one side of the X-axis assembly, the Y-axis assembly, and the Z-axis assembly is perpendicular to the core.
  • a servo module is connected to the X-axis assembly, Y-axis assembly, and Z-axis assembly, and the servo module is used to change the liquid chambers of the X-axis assembly, Y-axis assembly, and Z-axis assembly;
  • a seepage module includes a simulated wellbore, one end of which is used to introduce acid fracturing fluid, and the other end is located inside the core;
  • a monitoring module is used to monitor the flow rate of acid fracturing fluid, the distribution of acid fracturing fluid in the core, the morphology of acid-etched fractures or hydraulic fractures, and their conductivity;
  • a clamping module is configured to change the liquid chambers of the X-axis assembly, Y-axis assembly, and Z-axis assembly under the drive of the servo module, so
  • This application provides a true triaxial acid fracturing model and a synchronous testing device and method for conductivity.
  • the aforementioned clamping module By setting up the aforementioned clamping module, it can achieve rigid compression on four sides and contact through liquid chambers on two sides. Compared with the traditional method of using rigid contact on all six sides of the core to compress the core, it has a more uniform stress distribution and can reduce the stress concentration problem caused by rigid contact on six sides.
  • a seepage module it can better simulate the seepage situation inside the core and improve the accuracy of the test.
  • a monitoring module it can realize integrated monitoring of fluid distribution, acid-etched or hydraulic fracture morphology and conductivity within the core. On the one hand, the experimental results are close to the real situation, and on the other hand, it can reduce costs and eliminate the need to complete the experiment and test step by step.
  • embodiments of this application provide a true triaxial acid fracturing model and a synchronous testing device 10 for integrated flow conductivity, including a clamping module 100, a servo module 200, a seepage module 300, and a monitoring module 400.
  • the clamping module 100 includes a clamp 110, an X-axis assembly 180, a Y-axis assembly 120, a Z-axis assembly 130, and a perfluoroether rubber sleeve 140.
  • the clamp 110 provides a stable support structure, ensuring the correct position and movement trajectory of each component.
  • the perfluoroether rubber sleeve 140 is used to wrap the core A.
  • perfluoroether rubber possesses excellent high-temperature resistance, maintaining stable performance under high-temperature environments and resisting deformation or aging, making it suitable for use in high-temperature conditions. Furthermore, FFKM exhibits superior chemical corrosion resistance, resisting the erosion of various chemicals and minimizing corrosion and damage, thus maintaining a long service life. Secondly, FFKM offers excellent sealing performance, effectively preventing liquid or gas leakage and ensuring the system's sealing and stability. Finally, FFKM boasts high abrasion resistance, resisting friction and wear, maintaining a smooth surface, and extending its service life. FFKM is an environmentally friendly material, free of harmful substances such as fluorine, meeting environmental protection requirements, and harmless to humans and the environment.
  • the sleeve By encasing core A in a perfluoroether rubber sleeve 140, the sleeve protects and secures core A, preventing damage or movement during clamping. Furthermore, the perfluoroether rubber sleeve 140 ensures a seal between core A and the external environment, preventing interference with the effects of acid fracturing fluids on core A, thus guaranteeing the reliability of testing and experiments. It should be noted that core A is only encased on four sides by the perfluoroether rubber sleeve 140, specifically the four sides along the X and Y axes.
  • the X-axis assembly 180, Y-axis assembly 120, and Z-axis assembly 130 are all connected to the gripper 110.
  • the X-axis assembly 180 is located on opposite sides of the perfluoroether rubber sleeve 140 along the first direction
  • the Y-axis assembly 120 is located on opposite sides of the perfluoroether rubber sleeve 140 along the second direction Y
  • the Z-axis assembly 130 is located on opposite sides of the perfluoroether rubber sleeve 140 along the third direction Z.
  • the first direction, the second direction Y, and the third direction Z are all perpendicular to each other. In this way, the device 10 can realize multi-axis motion control and accurately position and grip the target object.
  • the first direction is the X-axis direction
  • the second direction Y is the Y-axis direction
  • the third direction Z is the Z-axis direction.
  • the X-axis assembly 180, Y-axis assembly 120 and Z-axis assembly 130 are located on different sides of the perfluoroether rubber sleeve 140, so that the core A can be clamped and fixed in three directions to achieve multi-axis clamping and fixing, thereby improving the stability and accuracy of clamping.
  • At least one of the X-axis assembly 180, Y-axis assembly 120 and Z-axis assembly 130 is in close contact with the inside of the perfluoroether rubber sleeve 140 to compress the core enclosed by the perfluoroether rubber sleeve 140.
  • the X-axis assembly, the Y-axis assembly, and the Z-axis assembly each have an independent liquid chamber, which is connected to the perfluoroether rubber sleeve 140.
  • a certain liquid pressure environment can be formed around the perfluoroether rubber sleeve 140, which is conducive to the uniform distribution and transmission of liquid and improves the squeezing effect on core A.
  • the servo module 200 is connected to the X-axis assembly 180, the Y-axis assembly 120 and the Z-axis assembly 130, and the servo module 200 is used to change the liquid chambers of the X-axis assembly 180, the Y-axis assembly 120 and the Z-axis assembly 130.
  • the seepage module 300 includes a simulated wellbore 310, one end of which is used to introduce acid fracturing fluid, and the other end is located inside core A.
  • the simulated wellbore 310 can simulate downhole conditions in a laboratory environment, and can simulate the underground rock structure and fluid permeation in an actual oilfield, making it possible to study and test the seepage behavior of acid fracturing fluid in core A.
  • Monitoring module 400 is used to monitor the flow rate of acid fracturing fluid, as well as the fluid distribution within core A and the conductivity of the core after the acid fracturing fluid has acted upon it. Monitoring module 400 can monitor the flow rate of acid fracturing fluid in real time, understand the fluid behavior in the simulated wellbore 310, and simultaneously monitor the morphology of acid-etched or hydraulic fractures within core A, providing data support for the study of rock seepage characteristics.
  • the clamping module 100 is configured to, under the drive of the servo module 200, change the liquid chambers of the X-axis assembly 180, Y-axis assembly 120, and Z-axis assembly 130. If the pressure in the liquid chamber changes, such as an increase in pressure, the liquid chamber will compress the core A, which is wrapped by the perfluoroether rubber sleeve 140. By moving the clamping module 100, uniform compression of the core A can be achieved, ensuring the wrapping and compaction effect of the perfluoroether rubber sleeve 140 on the core A, thereby improving the accuracy and reliability of the experiment.
  • one of the X-axis assembly 180, Y-axis assembly 120 and Z-axis assembly 130 can directly contact and compress the perfluoroether rubber sleeve 140; or the liquid chamber can drive other structures to compress the perfluoroether rubber sleeve 140 to achieve indirect compression.
  • the liquid chamber By setting up the clamping module 100, the liquid chamber exhibits a more uniform stress distribution compared to rigid extrusion, reducing the adverse effects of stress concentration. Furthermore, by setting up the seepage module 300, the seepage situation inside core A can be better simulated, improving the accuracy of the test. Secondly, by setting up the monitoring module 400, integrated monitoring of fluid distribution, acid-etched or hydraulic fracture morphology, and conductivity within the core can be achieved, enabling simultaneous testing and monitoring. This results in experimental results closer to reality and reduces costs by eliminating the need for step-by-step testing and experimentation.
  • one of the X-axis assembly 180, Y-axis assembly 120, and Z-axis assembly 130 includes a frame 181, with a first liquid chamber 182 formed between the frame 181 and the perfluoroether rubber sleeve 140.
  • the first liquid chamber 182, formed by the frame 181 and the perfluoroether rubber sleeve 140, is connected to the servo module 200, enabling control and transmission of the liquid, ensuring uniform distribution and effective action of the liquid during the extrusion of core A.
  • the first liquid chamber 182 is configured to change under the action of the frame 181 to compress the core A, which is wrapped in a perfluoroether rubber sleeve 140.
  • the first liquid chamber 182 changes, thereby achieving the compression operation on the core A wrapped in the perfluoroether rubber sleeve 140, ensuring the processing effect and operational accuracy of the core A.
  • the first liquid chamber 182 can be used in locations where rigid structures cannot meet, and can directly meet the perfluoroether rubber sleeve 140. That is, the liquid in the first liquid chamber 182 can directly squeeze the core A. Compared with the traditional method of using rigid contact on all six sides of the core to squeeze the core, this can reduce the stress concentration problem caused by rigid contact on all six sides.
  • At least one of the other two of the X-axis assembly 180, Y-axis assembly 120, and Z-axis assembly 130 includes an indirect pressure head 121 and a baffle 122.
  • the indirect pressure head 121 is close to the perfluoroether rubber sleeve 140 relative to the baffle 122.
  • the indirect pressure head 121 and the baffle 122 are spaced apart to form a second liquid chamber 123.
  • the second liquid chamber 123 realizes the control and transmission of liquid, ensuring the uniform distribution and effect of liquid in the process of squeezing core A.
  • the second liquid chamber 123 is configured to change under the influence of the indirect pressure head 121, thereby moving the indirect pressure head 121 to compress the core A encased in the perfluoroether rubber sleeve 140.
  • the second liquid chamber 123 is also configured to change under the influence of the servo module 200, thereby moving the indirect pressure head 121 and realizing the compression operation on core A, ensuring the processing effect and operational accuracy of core A during the experiment.
  • the second liquid chamber 123 indirectly abuts against the perfluoroether rubber sleeve 140 through the indirect pressure head 121, that is, the liquid in the second liquid chamber 123 can indirectly squeeze the core A.
  • the user can adjust the squeezing force of the indirect pressure head 121 on the perfluoroether rubber sleeve 140 by adjusting the liquid pressure in the second liquid chamber 123, which has high adjustment accuracy and is conducive to achieving precise experiments and tests.
  • first liquid chamber 182 and the second liquid chamber 123 can be arbitrary.
  • first liquid chamber 182 and the second liquid chamber 123 may have the same shape, such as a cuboid or cylinder; another example is that the first liquid chamber 182 and the second liquid chamber 123 may have different shapes, such as the first liquid chamber 182 being a cuboid and the second liquid chamber 123 being a cylinder.
  • This application does not limit the specific shapes of the first liquid chamber 182 and the second liquid chamber 123, nor is it limited to the above examples.
  • the X-axis assembly 180 includes a frame 181, forming a first liquid chamber 182 between the X-axis assembly 180 and the perfluoroether rubber sleeve 140.
  • the Y-axis assembly 120 includes an indirect pressure head 121 and a baffle 122, forming a second liquid chamber 123 between the indirect pressure head 121 and the baffle 122.
  • the first liquid chamber 182 and the second liquid chamber 123 are isolated by an indirect pressure head 121.
  • the pressure in the second liquid chamber 123 is greater than the pressure in the first liquid chamber 182. This prevents the liquid in the second liquid chamber 123 from moving the baffle 122 away from the perfluoroether rubber sleeve 140, thereby preventing the core A from being subjected to the same pressure in the first and second directions Y, which does not conform to the actual stress situation of the core A and makes it impossible to achieve a more realistic formation simulation.
  • the Z-axis assembly 130 includes an upper plug 131 and a pressure booster 132.
  • the upper plug 131 abuts against the top of the perfluoroelastomer rubber sleeve 140, and the pressure booster 132 is located on the side of the upper plug 131 opposite to the perfluoroelastomer rubber sleeve 140.
  • the pressure booster 132 provides pressure and transmits it to the upper plug 131, causing the upper plug to compress the perfluoroelastomer rubber sleeve 140.
  • the pressure booster 132 allows for precise control and adjustment of the upper plug 131, ensuring accurate control of the pressure and position of the perfluoroelastomer rubber sleeve 140.
  • the Z-axis assembly 130 includes a hydraulic coring component 133 located at the bottom of the perfluoroether rubber sleeve 140.
  • the hydraulic coring component 133 includes a lower plug 134 for abutting against the perfluoroether rubber sleeve 140.
  • the hydraulic coring component 133 is used to move the lower plug 134 closer to or away from the perfluoroether rubber sleeve 140 to load and unload the core.
  • booster 132 and the hydraulic core extractor 133 can work independently.
  • the clamping module 100 further includes a sealing ring 150, a temperature sensing element 160, and a heating element 170.
  • the sealing ring 150 is located between the frame 181 and the perfluoroether rubber sleeve 140, and between the indirect pressure head 121 and the baffle 122.
  • the temperature sensing element 160 includes a temperature sensing end.
  • the temperature sensing end is located near the perfluoroether rubber sleeve 140, allowing for more accurate acquisition of temperature information on the surface or interior of core A, and reducing the influence of thermal resistance between the sensor and core A.
  • the temperature sensing end is used to acquire temperature information of core A enclosed by the perfluoroether rubber sleeve 140, providing crucial temperature information for the experimental process.
  • the heating element 170 is electrically connected to the temperature sensor 160.
  • the heating element 170 is used to acquire the temperature information acquired by the temperature sensor 160 and to heat the perfluoroether rubber sleeve 140. In this way, based on the temperature data acquired by the temperature sensor 160, the heating of the perfluoroether rubber sleeve 140 can be controlled by adjusting the working state and power of the heating element 170, thus ensuring the temperature requirements and stability of the experimental operation.
  • the actual temperature state of the formation can be simulated to simulate a real formation.
  • the servo module 200 includes,
  • the X-axis pump assembly 210 is connected to the first liquid chamber 182.
  • the X-axis pump assembly 210 is used to inject or draw liquid into the first liquid chamber 182.
  • the X-axis pump assembly 210 can precisely control and regulate the liquid in the first liquid chamber 182 to ensure the accuracy and stability of the experimental operation.
  • the Y-axis pump assembly 220 is connected to the second liquid chamber 123.
  • the Y-axis pump assembly 220 is used to inject or draw liquid into the second liquid chamber 123.
  • the Y-axis pump assembly 220 can precisely control and regulate the liquid in the second liquid chamber 123, ensuring the accuracy and stability of the experimental operation.
  • Z-axis pump assembly 230 is connected to booster 132.
  • Z-axis pump assembly 230 is used to inject or draw liquid into booster 132 to change the pressure of booster 132.
  • Z-axis pump assembly 230 can precisely control and regulate the liquid in booster 132 to ensure the accuracy and stability of experimental operation.
  • Three regulating components 240 are included, each comprising a pressure gauge 241 and a needle valve 242.
  • the needle valve 242 is connected to the pressure gauge 241, and each needle valve 242 is connected to a corresponding pump unit.
  • the regulating components 240 are used to regulate the pressure and flow rate of the corresponding pump unit. By monitoring the pressure through the pressure gauge 241, precise control and regulation of the liquid can be achieved.
  • each regulating assembly 240 can be connected via a three-way valve 243, meaning that each regulating assembly 240 also includes a three-way valve 243. Additionally, each regulating assembly 240 includes two needle valves 242, meaning that the three ends of the three-way valve 243 are respectively connected to the pressure gauge 241 and the two needle valves 242.
  • the simulated wellbore 310 includes tubing 311, casing 312 and packer 313.
  • the tubing 311 is used to transport simulated well fluid or other experimental media, serving both a transport and sealing function.
  • the tubing 311 is used to transport acid fracturing fluid.
  • the casing 312 is fitted around the outer periphery of the tubing 311 to protect it and provide additional support and protection, preventing damage or corrosion from the external environment.
  • the casing 312 is typically made of metal or other materials.
  • the packer 313 is located between the tubing 311 and the casing 312, used to isolate fluids or media in different parts, serving a sealing and separating function.
  • the fixing resin 314 covers the packer 313 and part of the casing 312 to fix the simulated wellbore 310 inside the core A.
  • the fixing resin 314 provides stable support and fixation, ensuring that the simulated wellbore 310 will not move or deform during the experiment, thus guaranteeing the accuracy and reliability of the experimental results.
  • the simulated wellbore 310 further includes a flowback fluid outlet valve 315 and a pressure relief valve 316.
  • the flowback fluid outlet valve 315 connects the tubing 311 and the casing 312, and is used for the flowback of annular fluid between the tubing 311 and the casing 312.
  • annular fluid may accumulate between the tubing 311 and the casing 312, affecting fluid circulation and the accuracy of experimental results.
  • the flowback fluid outlet valve 315 can be connected to the annular flowback outlet 3121 of the casing 312.
  • Pressure relief valve 316 is connected to oil pipe 311. During the experiment, if abnormal pressure occurs or rapid pressure reduction is required, pressure can be released through pressure relief valve 316 to protect the experimental equipment and the safety of operators.
  • the seepage module 300 further includes a container 320 and an acid fracturing pump unit 330.
  • Container 320 is connected to the simulated wellbore 310 and is used to store acid fracturing fluid.
  • Container 320 can effectively store and manage acid fracturing fluid, ensuring sufficient fluid supply and control during the experiment.
  • the acid fracturing pump assembly 330 is connected to container 320, allowing the acid fracturing fluid within container 320 to flow into the simulated wellbore 310.
  • the acid fracturing pump assembly 330 provides fluid pressure and flow, delivering the acid fracturing fluid stored in container 320 to the experimental setup 10.
  • the acid fracturing pump assembly 330 can control the flow rate and pressure of the acid fracturing fluid, ensuring accurate fluid supply and flow during the experiment.
  • the acid fracturing pump unit 330 is also connected to a pressure regulating valve 331 and a flow controller 332.
  • the pressure of the fluid can be monitored and adjusted in real time to ensure stability within the set range, thereby improving the safety and stability of experiments or operations.
  • the flow controller 332 is used to control the flow rate of a fluid. By setting the flow controller 332, the flow rate of the fluid can be precisely adjusted to ensure that the fluid supply meets the requirements during experiments or operations, thereby improving the accuracy and controllability of the experiments or operations.
  • the acid fracturing fluid includes one or more of water, fracturing fluid, acid, and supercritical CO2 .
  • the acidizing fracturing fluid may consist only of water, only of fracturing fluid, only of acid, or only of supercritical CO2 .
  • the acidizing fracturing fluid may also be a mixture of the above-mentioned fluids.
  • the embodiments of this application do not limit the specific composition of the acidizing fracturing fluid, nor are they limited to the examples described above.
  • water is typically used as the base fluid.
  • Water plays a role in dissolving, transporting, and diluting other components during acid fracturing.
  • As the base component of the acid fracturing fluid water, through mixing and dissolving with other components, forms a fluid with specific properties and concentrations for use in experimental or operational processes.
  • fracturing fluids are used to increase the viscosity of the fluid and the fracturing effect.
  • Fracturing fluids typically contain additives and auxiliaries to improve the properties and action of the fluid and enhance its permeability in rock.
  • acid is used to dissolve minerals in core A and increase porosity.
  • the acid typically contains acidic substances such as hydrochloric acid or terrine.
  • the addition of acid can promote rock dissolution and fracturing, increase porosity and permeability, and improve the effectiveness and success rate of acid fracturing.
  • supercritical CO2 has high permeability and solubility, improving the permeability of fluids in rocks.
  • the acid fracturing fluid is supercritical CO2 .
  • the system also includes a gas booster pump 334 and a buffer container 333.
  • the gas booster pump 334 uses a gas cylinder as its gas source and can compress gas up to 150 MPa, enabling ultra-high pressure gas flow capacity testing and supercritical CO2 preparation.
  • the buffer container 333 is used to store and heat the gas compressed by the gas booster pump 334, for example, to store the CO2 compressed by the gas booster pump 334 and heat it to a critical temperature above 31.1°C.
  • the buffer container 333 can be a high-pressure buffer container 333.
  • the monitoring module 400 includes an acoustic emission probe 410, a main magnet 420, an electromagnetic wave emitting element 430, and a receiving coil 440.
  • the acoustic emission probe 410 is installed inside the perfluoroether rubber sleeve 140 and on the surface of core A. It is used to receive the acoustic signal of rock fracturing during the core acidizing process to monitor the morphology of acid-etched or hydraulic fractures and provide important data for the seepage process of acid fracturing fluid.
  • the main magnet 420, the electromagnetic wave transmitter 430, and the receiving coil 440 are all mounted on the holder 110.
  • the main magnet 420, the electromagnetic wave transmitter 430, and the receiving coil 440 are configured to cooperate with each other to monitor the flow of acid fracturing fluid by nuclear magnetic resonance.
  • the main magnet 420 is used to generate a strong magnetic field.
  • the fluid atomic nuclei in core A undergo precession in the strong magnetic field, and the precession has a certain frequency.
  • Electromagnetic wave transmitter 430 is used to emit electromagnetic waves with the same precession frequency, i.e., nuclear magnetic resonance. During the resonance process, the atomic nucleus can absorb the energy of the electromagnetic wave.
  • the receiving coil 440 is used to receive and record electromagnetic wave signals before and after resonance.
  • the energy difference (nuclear energy absorption curve) between the electromagnetic waves before and after resonance can form a nuclear magnetic resonance spectrum, which can be used to monitor the flow of acid fracturing fluid.
  • nuclear magnetic resonance can be formed to monitor the flow and distribution of acid fracturing fluid in real time. Based on the signal characteristics of the fluid, its composition and distribution can be inferred, providing data support for the analysis of experimental results.
  • the receiving coil 440 is used to receive electromagnetic wave signals to monitor the flow of acid fracturing fluid.
  • the device 10 further includes a control module 500, which includes a temperature control module, a processor, and a pressure control module.
  • the processor can be electrically connected to the temperature control module and the pressure control module, and control the use of the temperature control module and the pressure control module.
  • the temperature control module is electrically connected to the heating rod, and controls the output power of the heating rod to achieve heating and temperature control of core A. Through this electrical connection, the output power of the heating rod can be precisely controlled, enabling heating and temperature control of core A and ensuring the stability and accuracy of experimental conditions.
  • the pressure control module is electrically connected to the servo module 200 and the permeation module 300, and is used to control the triaxial stress and fluid pressure of the servo module 200.
  • the pressure control module is electrically connected to the servo module 200 and the seepage module 300, and is used to control the triaxial stress and fluid pressure of the servo module 200.
  • the stress and fluid pressure of the servo module 200 can be precisely controlled to provide the required pressure environment for the experiment. This ensures stable pressure conditions during the experiment, guaranteeing the accuracy and reliability of the experimental data.
  • embodiments of this application also provide a method for a true triaxial acid fracturing model and a synchronous testing device 10 for integrated testing of conductivity, the method comprising:
  • the core which will be wrapped in a perfluoroether rubber sleeve, is placed on the clamp of the clamping module.
  • core A is wrapped with a perfluoroether rubber sleeve 140 to ensure that the surface of core A is smooth and protected. Then, the wrapped core A is placed on the clamp 110 of the clamping module 100, that is, between the X, Y, and Z axis assemblies 130, to ensure the stability and accuracy of core A during the experiment.
  • core A By wrapping core A with a perfluoroether rubber sleeve 140, core A can be effectively isolated from the external environment, protecting it from external influences. Core A is then placed between the X, Y, and Z axis components 130, providing stable support and positioning for subsequent experiments.
  • S200 Activate the servo module, so that the X-axis assembly, Y-axis assembly and Z-axis assembly apply pressure to the perfluoroether rubber sleeve along the first direction, the second direction and the third direction respectively;
  • the servo module 200 is activated, and the pressure in the liquid chambers of the corresponding X, Y, and Z axis components 130 is adjusted. This increases the pressure in the X-axis component's liquid chamber, allowing the liquid to directly apply pressure to the perfluoroether rubber sleeve 140. Similarly, the pressure in the liquid chambers of the Y and Z axis components is increased, pushing the indirect pressure head 121 and the upper plug 131 to apply pressure to the perfluoroether rubber sleeve 140.
  • the pressure environment experienced by underground rocks can be simulated, providing realistic conditions for subsequent experiments.
  • the servo module 200 controls the X, Y, and Z axis components 130 to compress the rock core A wrapped in the perfluoroether rubber sleeve 140, simulating the real underground pressure environment and providing the necessary conditions for subsequent experiments.
  • Activating the monitoring module 400 allows for real-time monitoring of various data during the experiment, including parameters such as pressure, temperature, and flow rate, through sensors and other devices. This enables timely adjustments to experimental conditions and timely recording of results. Activating the monitoring module 400 ensures the accuracy and reliability of the experiment by monitoring various parameters and data in real time.
  • the seepage module 300 is activated to introduce pre-prepared acid fracturing fluid into the simulated wellbore 310, simulating the acid fracturing effect on underground rock. This allows for relevant experimental studies to understand the properties and reactions of the rock.
  • acid fracturing fluid can be introduced into the simulated wellbore 310 to simulate the environment of underground rock subjected to acid fracturing, and to conduct relevant experimental research.
  • the S500 monitoring module monitors the flow rate of acid fracturing fluid, the distribution of acid fracturing fluid in the core, and the morphology and conductivity of acid-etched or hydraulic fractures.
  • the monitoring module 400 monitors the flow rate of acid fracturing fluid through sensors and other equipment, and monitors the fluid distribution, acid-etched fracture or hydraulic fracture morphology and conductivity in core A in real time, providing data support for the analysis and evaluation of experimental results.
  • core A is wrapped with a perfluoroether rubber sleeve 140, and the core A wrapped with the perfluoroether rubber sleeve 140 is placed between the X-axis assembly 180, the Y-axis assembly 120, and the Z-axis assembly 130, including:
  • the core A which is wrapped in the perfluoroether rubber sleeve 140, is placed into the clamping module 100, so that the bottom of the perfluoroether rubber sleeve 140 covers the lower plug 134 of the core A clamping device.
  • the following steps are also included:
  • the target temperature can be heated up to 300°C.
  • S170 The processor calculates the difference between the test temperature of the temperature sensor 160 and the target temperature, and controls the heating power of the heating element 170.
  • activating the servo module 200 causes the X-axis assembly 180, Y-axis assembly 120, and Z-axis assembly 130 to apply pressure along a first direction, a second direction Y, and a third direction Z to the perfluoroether rubber sleeve 140, respectively, including:
  • core A is simultaneously pressurized in three directions to the actual triaxial stress of the formation, and it is ensured that the Y-axis pressure is always greater than the X-axis pressure throughout the pressurization process, so as to avoid the liquid in the second liquid chamber 123 pushing the indirect pressure head 121 back, resulting in core A being pressurized in the first direction X and the second direction Y at the same rate.
  • the servo module 200 can place core A in a simulated actual pressure environment of the target reservoir, with the servo module 200 having a maximum working pressure of 200 MPa.
  • activating the monitoring module 400 includes:
  • S310 during acid fracturing of core A, simulates the inlet seepage pressure and outlet fluid flow rate of wellbore 310.
  • the outlet pressure of core A is recorded as atmospheric pressure, reflecting the real-time changes in the conductivity of core A during the fracturing process.
  • the seepage module 300 is activated to introduce the acid fracturing fluid into the simulated wellbore 310, including:
  • the seepage module 300 is activated to introduce the acidizing fracturing fluid into the simulated wellbore 310, including:
  • S410b Place the fracturing fluid into container 320;
  • S420b The acid fracturing pump unit 330 is activated, pushing the piston of the container 320 to drive the fracturing fluid into the simulated wellbore 310 for fracturing.
  • the seepage module 300 is activated to introduce the acid fracturing fluid into the simulated wellbore 310, including:
  • the acid fracturing pump unit 330 is turned on, pushing the piston of the container 320 to push the acid into the simulated wellbore 310 for fracturing.
  • the seepage module 300 is activated to introduce the acidizing fracturing fluid into the simulated wellbore 310, including:
  • S410d and gas booster pump 334 use CO2 cylinder as gas source, compress CO2 to a critical pressure of 7.39MPa or higher, and pump the supercritical CO2 high pressure in buffer container 333 into container 320.
  • the acid fracturing pump unit 330 is started, pushing the piston of container 320 to push supercritical CO2 into the simulated wellbore 310 for fracturing.
  • the monitoring module 400 monitors the flow rate of the acid fracturing fluid, the distribution of the acid fracturing fluid in core A, the morphology and conductivity of the acid-etched or hydraulic fractures, including:
  • S510 The processor automatically collects and calculates the permeability changes of core A during acid fracturing operations and gas testing, and generates data reports.
  • the S520 processor automatically collects and records acoustic emission signals from various parts of core A during acid fracturing operations, inverts the development and evolution of fractures in core A, and generates morphological diagrams of acid-etched or hydraulic fractures and their widths at different times. Combined with the permeability measured in the previous tests, the conductivity of the core after fracture formation is calculated in the acid fracturing experiment simulation.
  • S530 The processor automatically collects and records the changes in fluid distribution in core A to invert the fluid migration path; and generates fluid distribution maps of core A at different times.
  • nitrogen cylinders can be used as the gas source, and gas booster pump 334 can be used to compress nitrogen into buffer container 333 and perform permeability testing.
  • Pressure regulating valve 331 can be used to adjust the pressure at the inlet end of core A, and flow controller 332 can be used to monitor the gas flow rate change in real time. Combined with the monitored width of acid-etched fractures or hydraulic fractures, the conductivity can be calculated.

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Abstract

本申请提供了一种真三轴酸压物模、导流能力一体同步测试装置及方法,装置包括:夹持模组,包括夹持器、X轴组件、Y轴组件、Z轴组件和全氟醚橡胶胶套;渗流模组,包括模拟井筒;监测模组用于监测酸化压裂流体的流量、岩心内的流体分布、酸蚀裂缝或水力裂缝形态和导流能力;X轴组件、Y轴组件与Z轴组件至少一面与全氟醚橡胶胶套内侧紧密接触,夹持模组被配置为在伺服模组的带动下,使X轴组件、Y轴组件和Z轴组件的液体腔室发生变化,以挤压被所述全氟醚橡胶胶套包裹的岩心。通过上述设置,可以实现岩心内的流体分布、酸蚀裂缝或水力裂缝形态和导流能力的一体化监测,同时降低应力集中带来的不良影响,提高测试的准确性。

Description

一种真三轴酸压物模、导流能力一体同步测试装置及方法
本申请要求于2024年06月28日提交中国专利局、申请号为202410869294.5、申请名称为“一种真三轴酸压物模、导流能力一体同步测试装置及方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及油气田开发技术领域,尤其涉及一种真三轴酸压物模、导流能力一体同步测试装置及方法。
背景技术
随着碳酸盐岩油气勘探开发逐步向超深层领域拓展,储层温度、应力超高,低孔低渗,天然裂缝不发育,酸化压裂成为提高单井产量的关键技术。酸压工艺模拟酸化压裂效果,评价酸压缝物模、酸蚀裂缝导流能力等,是优化酸化压裂工艺参数的重要手段。
真三轴物模实验装置是用于模拟地下岩石受力和渗流行为的实验设备,在地质力学、岩土工程和油气勘探领域得到广泛应用。其结构设计旨在模拟地下岩石三维力学行为和渗流特性,包括实验舱体、应力施加载荷模块系统、温控模块系统、渗流模块系统和数据采集模块系统。
但是,现有装置无法实现岩心内的流体分布、酸蚀裂缝或水力裂缝形态和导流能力的一体化监测,不能很好地模拟真实的地层环境,测试结果可靠性较差。
发明内容
为了解决背景技术中提到的至少一个问题,本申请提供一种真三轴酸压物模、导流能力一体同步测试装置及方法,旨在解决相关技术中的装置无法实现岩心内的流体分布、酸蚀裂缝或水力裂缝形态和导流能力的一体化监测,不能很好地模拟真实的地层环境,测试结果可靠性较差的技术问题。
为了实现上述目的,第一方面,本申请提供了一种真三轴酸压物模、导流能力一体同步测试装置,包括:
夹持模组,包括夹持器、X轴组件、Y轴组件、Z轴组件和全氟醚橡胶胶套,所述X轴组件、所述Y轴组件和所述Z轴组件均连接于所述夹持器,所述全氟醚橡胶胶套用于包裹岩心,所述X轴组件位于所述全氟醚橡胶胶套沿第一方向的相对两侧,所述Y轴组件位于所述全氟醚橡胶胶套的沿第二方向的相对两侧,所述Z轴组件位于所述全氟醚橡胶胶套沿第三方向的相对两侧,所述第一方向、所述第二方向与所述第三方向两两垂直;所述X轴组件、所述Y轴组件与所述Z轴组件至少一面与所述全氟醚橡胶胶套内侧紧密接触,所述X轴组件、所述Y轴组件、所述Z轴组件均有独立的液体腔室;
伺服模组,与所述X轴组件、所述Y轴组件和所述Z轴组件连接,所述伺服模组用于使所述X轴组件、所述Y轴组件和所述Z轴组件的所述液体腔室发生变化;
渗流模组,包括模拟井筒,所述模拟井筒的一端用于导入酸化压裂流体,其中一端位于岩心内;
监测模组,所述监测模组用于监测所述酸化压裂流体的流量、岩心内的酸化压裂流体分布、酸蚀裂缝或水力裂缝形态和导流能力;
所述夹持模组被配置为在所述伺服模组的带动下,使所述X轴组件、所述Y轴组件和所述Z轴组件的所述液体腔室发生变化,以挤压被所述全氟醚橡胶胶套包裹的岩心。
在上述的真三轴酸压物模、导流能力一体同步测试装置,可选的是,所述X轴组件、所述Y轴组件和所述Z轴组件中的一者包括框架,所述框架与所述全氟醚橡胶胶套之间形成第一液体腔室,所述第一液体腔室与所述伺服模组连通;
所述第一液体腔室被配置为在所述伺服模组的带动下发生变化,以挤压被所述全氟醚橡胶胶套包裹的岩心;
所述X轴组件、所述Y轴组件和所述Z轴组件中的另两者中的至少一者包括间接压头和挡板,所述间接压头相对所述挡板靠近所述全氟醚橡胶胶套,所述间接压头与所述挡板间隔设置以形成第二液体腔室;
所述第二液体腔室被配置为在所述伺服模组的带动下发生变化,并带动所述间接压头移动,以挤压被所述全氟醚橡胶胶套包裹的岩心。
在上述的真三轴酸压物模、导流能力一体同步测试装置,可选的是,所述第一液体腔室与所述第二液体腔室之间通过所述间隔压头隔离,所述第二液体腔室的压力大于所述第一液体腔室的压力。
在上述的真三轴酸压物模、导流能力一体同步测试装置,可选的是,所述X轴组件包括所述框架,所述Y轴组件包括所述间接压头和所述挡板;
所述Z轴组件包括上堵头和增压器,所述上堵头抵接所述全氟醚橡胶胶套的顶部,所述增压器位于所述上堵头背离所述全氟醚橡胶胶套的一侧;所述增压器用于提供压力并传递至所述堵头,以使所述上堵头挤压所述全氟醚橡胶胶套;
和/或,
所述Z轴组件包括液压取心件,所述液压取心件位于所述全氟醚橡胶胶套的底部,所述液压取心件包括用于抵接所述全氟醚橡胶胶套的下堵头,所述液压取心件用于带动所述下堵头靠近或远离所述全氟醚橡胶胶套,以装卸岩心。
在上述的真三轴酸压物模、导流能力一体同步测试装置,可选的是,所述夹持模组还包括:
密封圈,位于所述框架与所述全氟醚橡胶胶套之间、所述间接压头与所述挡板之间;
温感件,包括温感端,所述温感端靠近所述全氟醚橡胶胶套,所述温感用于获取被所述全氟醚橡胶胶套包裹的岩心的温度信息;
加热件,与所述温感件电连接,所述加热件用于获取所述温感件获取的温度信息,并加热所述全氟醚橡胶胶套。
在上述的真三轴酸压物模、导流能力一体同步测试装置,可选的是,所述伺服模组包括,
X轴泵组,连通于所述第一液体腔室,所述X轴泵组用于向所述第一液体腔室注入或吸取液体;
Y轴泵组,连通于所述第二液体腔室,所述Y轴泵组用于向所述第二液体腔室注入或吸取液体;
Z轴泵组,连通于所述增压器,所述Z轴泵组用于向所述增压器注入或吸取液体以改变所述增压器的压力;
三个调节组件,每个所述调节组件均包括压力表和针型阀,所述针型阀连通所述压力表,每个所述针型阀对应连通泵组,所述调节组件用于调节对应所述泵组的压力和流量。
在上述的真三轴酸压物模、导流能力一体同步测试装置,可选的是,所述模拟井筒包括,
油管;
套管,套设于所述油管外周;
封隔器,位于所述油管与所述套管之间;
固定树脂,所述固定树脂覆盖所述封隔器和部分所述套管,用于将所述模拟井筒固定于岩心内;
和/或,
所述渗流模组还包括,
容器,连通于所述模拟井筒,所述容器用于储存所述酸化压裂流体;
酸化压裂泵组,连通所述容器,用于使所述容器内的所述酸化压裂流体流入所述模拟井筒。
在上述的真三轴酸压物模、导流能力一体同步测试装置,可选的是,所述监测模组包括,
声发射探头,安装于所述全氟醚橡胶胶套内且安装在岩心表面,所述声发射探头用于接收岩心酸化压裂过程中的岩石破碎的声信号,以检测酸蚀裂缝或水力裂缝形态;
主磁体、电磁波发射件和接收线圈,均安装在所述夹持器上,所述主磁体、所述电磁波发射件和所述接收线圈被配置相互配合以通过核磁共振监测酸化压裂流体的流动。
在上述的真三轴酸压物模、导流能力一体同步测试装置,可选的是,所述酸化压裂流体包括水、压裂液、酸液和超临界CO2中的一种或多种。
第二方面,本申请还提供了一种真三轴酸压物模、导流能力一体同步测试装置的方法,用于所述的真三轴酸压物模、导流能力一体同步测试装置,所述方法包括:
将被所述全氟醚橡胶胶套包裹的岩心放置在夹持模组的夹持器上;
开启伺服模组,使X轴组件、Y轴组件和Z轴组件分别对所述全氟醚橡胶胶套施加沿第一方向、第二方向以及第三方向的压力;
开启监测模组;
开启渗流模组,将酸化压裂流体导入模拟井筒内;
所述监测模组监测所述酸化压裂流体的流量、岩心内的流体分布、酸蚀裂缝或水力裂缝形态和导流能力。
本申请提供的一种真三轴酸压物模、导流能力一体同步测试装置及方法,通过设置上述的夹持模组,夹持模组可以实现四面刚性挤压以及两面通过液体腔室接触,相较于在岩心六面外侧均采用刚性接触以挤压岩心的传统方式,可以降低六面刚性接触造成的应力集中问题;另外,通过设置渗流模组,可以较好地模拟岩心内部的渗流情况,提高测试的准确性。其次,通过设置监测模组,实现岩心内的流体分布、酸蚀裂缝或水力裂缝形态和导流能力的一体化监测,同时降低应力集中带来的不良影响,提高测试的准确性,另一方面可以降低成本,无需分步完成实验和测试。
本申请的构造以及它的其他申请目的及有益效果会通过结合附图而优选实施例的描述而更加明显易懂。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作以简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本申请实施例提供的真三轴酸压物模、导流能力一体同步测试装置的结构示意图;
图2为本申请实施例提供的真三轴酸压物模、导流能力一体同步测试装置的夹持模组的结构示意图;
图3为本申请实施例提供的真三轴酸压物模、导流能力一体同步测试装置的伺服模组的结构示意图;
图4为本申请实施例提供的真三轴酸压物模、导流能力一体同步测试装置的渗流模组的结构示意图;
图5为本申请实施例提供的真三轴酸压物模、导流能力一体同步测试装置的渗流模组的模拟井筒的剖视结构示意图;
图6为本申请实施例提供的真三轴酸压物模、导流能力一体同步测试装置的模拟井筒与接收线圈的部分剖视结构示意图;
图7为本申请实施例提供的真三轴酸压物模、导流能力一体同步测试装置的模拟井筒与接收线圈的俯视结构示意图;
图8为本申请实施例提供的真三轴酸压物模、导流能力一体同步测试装置的模拟井筒与声发射探头的部分剖视结构示意图;
图9为本申请实施例提供的真三轴酸压物模、导流能力一体同步测试装置的模拟井筒与声发射探头的俯视结构示意图;
图10为本发明实施例提供的真三轴酸压物模、导流能力一体同步测试装置的方法的流程示意图。
附图标记说明:
10-真三轴酸压物模、导流能力一体同步测试装置;A-岩心;Y-第二方向;Z-第三方向;
100-夹持模组;
110-夹持器;
120-Y轴组件;121-间接压头;122-挡板;123-第二液体腔室;
130-Z轴组件;131-上堵头;132-增压器;133-液压取心件;134-下堵头;
140-全氟醚橡胶胶套;150-密封圈;160-温感件;170-加热件;
180-X轴组件;181-框架;182-第一液体腔室;
200-伺服模组;210-X轴泵组;220-Y轴泵组;230-Z轴泵组;
240-调节组件;241-压力表;242-针型阀;243-三通阀;
300-渗流模组;
310-模拟井筒;311-油管;312-套管;313-封隔器;314-固定树脂;315-返排液出口
阀;316-卸压阀;
320-容器;330-酸化压裂泵组;331-调压阀;332-流量控制器;333-缓冲容器;334-
气体增压泵;
400-监测模组;410-声发射探头;420-主磁体;430-电磁波发射件;440-接收线圈;
500-控制模组。
通过上述附图,已示出本申请明确的实施例,后文中将有更详细的描述。这些附图和文字描述并不是为了通过任何方式限制本申请构思的范围,而是通过参考特定实施例为本领域技术人员说明本申请的概念。
具体实施方式
首先,目前针对酸化压裂工艺参数优化实验评价大多采用三轴压缩后的岩石样品,开展导流能力、水力裂缝或酸蚀裂缝形态研究,多个研究分开进行。但是,岩石样品在压缩后再进行下一次实验过程中的应力加载或卸载后会产生损伤,裂缝的开度以及摩擦系数等都会受到很大的影响。相关装置在实时获取岩石样品的裂缝形态、导流能力等参数时,其岩石样品四周存在金属框架遮挡以及气液管路等,会产生干扰,导致核磁扫描无法充分旋转,因此无法采集岩石样品中水力裂缝或酸蚀裂缝的形态,同时无法实时掌握形成的水力裂缝或酸蚀裂缝的导流能力参数情况。现有相关技术中的装置无法较好地模拟真实的地层环境,测试结果可靠性较差,无法实现岩心内的流体分布、酸蚀裂缝或水力裂缝形态和导流能力的一体化监测。
其次,相关技术中的装置,为模拟真实地层的岩心受压情况,大多采用钢制或铁制等刚性物体挤压岩心的六面,该方法会导致刚性物体与岩心的接触间隙出现应力集中,影响岩石的整体力学性质,导致模拟情况不真实,无法获取可靠的测试结果。
另外,CN106896043B公开了一种真三轴应力下模拟起裂及评价裂缝渗流的装置,包括岩心夹持系统、真三轴应力加载系统、酸液及压裂液注入系统、渗流能力测量系统。其装置通过X轴、Y轴、Z轴三个平面加压,并使用带孔哈氏合金通透板压紧四氟橡胶密封套密封。但是,该四氟橡胶密封套左侧全开口,岩心压裂后易从左侧溢出,不能反映岩心真实的导流能力。
基于上述的技术问题,本申请实施例提供了一种真三轴酸压物模、导流能力一体同步测试装置及方法,装置包括:夹持模组,包括夹持器、X轴组件、Y轴组件、Z轴组件和全氟醚橡胶胶套,X轴组件、Y轴组件和Z轴组件均连接于夹持器,全氟醚橡胶胶套用于包裹岩心,所述X轴组件位于所述全氟醚橡胶胶套沿第一方向的相对两侧,所述Y轴组件位于所述全氟醚橡胶胶套的沿第二方向的相对两侧,所述Z轴组件位于所述全氟醚橡胶胶套沿第三方向的相对两侧,所述第一方向、所述第二方向与所述第三方向两两垂直;所述X轴组件、所述Y轴组件与所述Z轴组件至少一面与所述全氟醚橡胶胶套内侧紧密接触,所述X轴组件、所述Y轴组件、所述Z轴组件均有独立的液体腔室;伺服模组,与X轴组件、Y轴组件和Z轴组件连接,所述伺服模组用于使X轴组件、Y轴组件和Z轴组件的所述液体腔室发生变化;渗流模组,包括模拟井筒,模拟井筒的一端用于导入酸化压裂流体,其中一端位于岩心内;监测模组,监测模组用于监测酸化压裂流体的流量、岩心内的酸化压裂流体分布、酸蚀裂缝或水力裂缝形态和导流能力;夹持模组被配置为在伺服模组的带动下,使X轴组件、Y轴组件和Z轴组件的所述液体腔室发生变化,以挤压被全氟醚橡胶胶套包裹的岩心。
本申请实施例提供的一种真三轴酸压物模、导流能力一体同步测试装置及方法,通过设置上述的夹持模组,夹持模组可以实现四面刚性挤压以及两面通过液体腔室接触,相较于在岩心六面外侧均采用刚性接触以挤压岩心的传统方式,具有较均匀的应力分布,可以降低六面刚性接触造成的应力集中问题;另外,通过设置渗流模组,可以较好地模拟岩心内部的渗流情况,提高测试的准确性。其次,通过设置监测模组,可以实现岩心内的流体分布、酸蚀裂缝或水力裂缝形态和导流能力的一体化监测,一方面实验结果接近真实情况,另一方面可以降低成本,无需分步完成实验和测试。
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请的优选实施例中的附图,对本申请实施例中的技术方案进行更加详细的描述。在附图中,自始至终相同或类似的标号表示相同或类似的结构件或具有相同或类似功能的结构件。所描述的实施例是本申请一部分结构实施例,而不是全结构的实施例。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。下面结合附图对本申请的实施例进行详细说明。
参照图1所示,第一方面,本申请实施例提供了一种真三轴酸压物模、导流能力一体同步测试装置10,包括夹持模组100、伺服模组200、渗流模组300和监测模组400。
参照图2所示,具体地,夹持模组100包括夹持器110、X轴组件180、Y轴组件120、Z轴组件130和全氟醚橡胶胶套140。夹持器110可以提供稳定的支撑结构,确保各个组件的正确位置和运动轨迹。全氟醚橡胶胶套140用于包裹岩心A。
可以理解的是,全氟醚橡胶(Perfluoroether Rubber,简称为FFKM)具有出色的耐高温性能,可以在高温环境下保持稳定的性能,不易变形或老化,适合在高温条件下使用;另外,全氟醚橡胶具有优异的耐化学腐蚀性能,能够抵抗多种化学物质的侵蚀,不易受到腐蚀和损坏,保持较长的使用寿命;其次,全氟醚橡胶具有良好的密封性能,能够有效地防止液体或气体的泄漏,保证系统的密封性和稳定性;全氟醚橡胶具有较高的耐磨性能,能够抵抗摩擦和磨损,保持表面光滑,延长使用寿命。全氟醚橡胶是一种环保材料,不含氟利昂等有害物质,符合环保要求,对人体和环境无害。
通过使用全氟醚橡胶胶套140包裹岩心A,全氟醚橡胶胶套140保护和固定岩心A,防止岩心A在夹持过程中受损或移动。另外,全氟醚橡胶胶套140可以保证岩心A与外部环境的密封,不会影响酸化压裂流体对岩心A的影响,进而保证测试与实验的可靠性。需要说明的是,岩心A仅四个侧面被全氟醚橡胶胶套140包裹,如X轴与Y轴两个方向上的四个侧面。
X轴组件180、Y轴组件120和Z轴组件130均连接于夹持器110,X轴组件180位于全氟醚橡胶胶套140沿第一方向的相对两侧,Y轴组件120位于全氟醚橡胶胶套140的沿第二方向Y的相对两侧,Z轴组件130位于全氟醚橡胶胶套140沿第三方向Z的相对两侧,第一方向、第二方向Y与第三方向Z两两垂直。这样,装置10可以实现多轴运动控制,精确定位和夹持目标物体。
可以理解的是,第一方向即为X轴方向,第二方向Y即为Y轴方向,第三方向Z即为Z轴方向。
这样,X轴组件180、Y轴组件120和Z轴组件130分别位于全氟醚橡胶胶套140的不同侧,使得岩心A可以在三个方向上被夹持和固定,以实现多轴夹持和固定,提高夹持的稳定性和精度。
其中,X轴组件180、Y轴组件120和Z轴组件130中的至少一者与全氟醚橡胶胶套140内侧紧密接触,以挤压被全氟醚橡胶胶套140包裹的岩心。
所述X轴组件、所述Y轴组件、所述Z轴组件均有独立的液体腔室,液体腔室连通于全氟醚橡胶胶套140;通过设置液体腔室,可以在全氟醚橡胶胶套140周围形成一定的液体压力环境,有利于液体的均匀分布和传递,提高对岩心A的挤压效果。
伺服模组200与X轴组件180、Y轴组件120和Z轴组件130连接,伺服模组200用于使X轴组件180、Y轴组件120和Z轴组件130的液体腔室发生变化。
渗流模组300包括模拟井筒310,模拟井筒310的一端用于导入酸化压裂流体,其中一端位于岩心A内;模拟井筒310可以在实验室环境中模拟井下条件,可以模拟实际油田中的地下岩石结构和流体渗透情况,使得对酸化压裂流体在岩心A中的渗流行为进行研究和测试成为可能。
监测模组400用于监测酸化压裂流体的流量,且用于监测岩心A内的流体分布以及酸化压裂流体作用后岩心的导流能力。监测模组400可以实时监测酸化压裂流体的流量,了解在模拟井筒310中的流体行为,同时监测岩心A内的酸蚀裂缝或水力裂缝形态,为研究岩石渗流特性提供数据支持。
夹持模组100被配置为在伺服模组200的带动下,使X轴组件180、Y轴组件120和Z轴组件130的液体腔室发生变化。若液体腔室的压力发生变化,如压力增大,液体腔室会挤压被全氟醚橡胶胶套140包裹的岩心A。通过夹持模组100的移动,可以实现对岩心A的均匀挤压,确保全氟醚橡胶胶套140对岩心A的包裹和压实效果,提高实验的准确性和可靠性。
可以理解的是,在夹持模组100中,可以是X轴组件180、Y轴组件120和Z轴组件130中的一者直接接触并挤压全氟醚橡胶胶套140;也可以通过液体腔室带动其他结构挤压全氟醚橡胶胶套140,以实现间接挤压。
通过设置上述的夹持模组100,液体腔室相较于刚性挤压,具有较均匀的应力分布,可以降低应力集中带来的不良影响;另外,通过设置渗流模组300,可以较好地模拟岩心A内部的渗流情况,提高测试的准确性。其次,通过设置监测模组400,可以实现岩心内的流体分布、酸蚀裂缝或水力裂缝形态和导流能力的一体化监测,实现测试与监测的同步完成,一方面实验结果接近真实情况,另一方面可以降低成本,无需分步完成实验和测试。
作为一种可选的实施方式,X轴组件180、Y轴组件120和Z轴组件130中的一者包括框架181,框架181与全氟醚橡胶胶套140之间形成第一液体腔室182。通过框架181与全氟醚橡胶胶套140形成的第一液体腔室182,第一液体腔室182与伺服模组200连通,可以实现对液体的控制和传递,确保液体在挤压岩心A过程中的均匀分布和作用效果。
第一液体腔室182被配置为在框架181的带动下发生变化,以挤压被全氟醚橡胶胶套140包裹的岩心A。通过带动框架181,使第一液体腔室182发生变化,实现对被全氟醚橡胶胶套140包裹的岩心A的挤压操作,确保对岩心A的处理效果和操作精度。
可以理解的是,第一液体腔室182可以用于刚性结构无法抵接的位置,可以直接抵接全氟醚橡胶胶套140,即第一液体腔室182内的液体可以直接挤压岩心A,相较于在岩心六面外侧均采用刚性接触以挤压岩心的传统方式,可以降低六面刚性接触造成的应力集中问题。
X轴组件180、Y轴组件120和Z轴组件130中的另两者中的至少一者包括间接压头121和挡板122,间接压头121相对挡板122靠近全氟醚橡胶胶套140,间接压头121与挡板122间隔设置以形成第二液体腔室123;第二液体腔室123实现了对液体的控制和传递,确保液体在挤压岩心A过程中的均匀分布和作用效果。
第二液体腔室123被配置为在间接压头121的带动下发生变化,并带动间接压头121移动,以挤压被全氟醚橡胶胶套140包裹的岩心A。第二液体腔室123被配置为在伺服模组200的带动下发生变化,并带动间接压头121移动,实现了对岩心A的挤压操作,确保了实验过程中对岩心A的处理效果和操作精度。
可以理解的是,第二液体腔室123通过间接压头121间接抵接全氟醚橡胶胶套140,即第二液体腔室123内的液体可以间接挤压岩心A,用户可以通过调整第二液体腔室123内的液体压力来调节间接压头121对全氟醚橡胶胶套140的挤压力,具有较高的调节精度,有利于实现精准的实验和测试。
需要说明的是,第一液体腔室182、第二液体腔室123的形状可以是任意的。示例性的,第一液体腔室182与第二液体腔室123的形状相同,均为长方体或圆柱体等;另一示例性的,第一液体腔室182与第二液体腔室123的形状不同,如第一液体腔室182为长方体,第二液体腔室123为圆柱体。本申请实施例对第一液体腔室182、第二液体腔室123的具体形状并不加以限定,也不局限于上述示例。
作为一种可选的实施方式,X轴组件180包括框架181,即X轴组件180与全氟醚橡胶胶套140之间形成第一液体腔室182。参照图2所示,Y轴组件120包括间接压头121和挡板122,即间接压头121与挡板122之间形成第二液体腔室123。
作为一种可选的实施方式,第一液体腔室182与第二液体腔室123之间通过间接压头121隔离。
第二液体腔室123的压力大于第一液体腔室182的压力,这样,可以避免第二液体腔室123内的液体将挡板122沿背离全氟醚橡胶胶套140的方向移动,进而避免岩心A在第一方向和第二方向Y的受压相同,不符合真实岩心A的受力情况,无法实现较为真实的地层模拟。
参照图2所示,作为一种可选的实施方式,Z轴组件130包括上堵头131和增压器132,上堵头131抵接全氟醚橡胶胶套140的顶部,增压器132位于上堵头131背离全氟醚橡胶胶套140的一侧,增压器132用于提供压力并传递至上堵头131,以使上堵头挤压全氟醚橡胶胶套140。通过增压器132,可以实现对上堵头131的精确控制和调节,确保对全氟醚橡胶胶套140的压力和位置的准确控制。
作为一种可选的实施方式,Z轴组件130包括液压取心件133,液压取心件133位于全氟醚橡胶胶套140的底部,液压取心件133包括用于抵接全氟醚橡胶胶套140的下堵头134,液压取心件133用于带动下堵头134靠近或远离全氟醚橡胶胶套140,以装卸岩心。
需要说明的是,增压器132、液压取心件133可以独立工作。
参照图2所示,作为一种可选的实施方式,夹持模组100还包括密封圈150、温感件160和加热件170。
具体地,密封圈150位于框架181与全氟醚橡胶胶套140之间、间接压头121与挡板122之间。通过设置密封圈150,可以有效防止液体或气体泄漏,保证实验过程中的密封性和稳定性。
温感件160包括温感端。温感端靠近全氟醚橡胶胶套140,可以更准确地获取岩心A表面或内部的温度信息,减少传感器与岩心A之间的热阻影响。温感端用于获取被全氟醚橡胶胶套140包裹的岩心A的温度信息,为实验过程提供重要的温度信息。
加热件170与温感件160电连接,加热件170用于获取温感件160获取的温度信息,并加热全氟醚橡胶胶套140。这样,根据温感件160获取的温度数据,通过控制加热件170的工作状态和功率,实现对全氟醚橡胶胶套140的加热控制,确保实验操作的温度要求和稳定性。
可以理解的是,通过设置温感件160和加热件170,可以模拟地层的实际温度状态,以模拟真实的地层。
参照图3所示,作为一种可选的实施方式,伺服模组200包括,
X轴泵组210,连通于第一液体腔室182,X轴泵组210用于向第一液体腔室182注入或吸取液体,X轴泵组210可以对第一液体腔室182内液体的精准控制和调节,确保实验操作的准确性和稳定性。
Y轴泵组220,连通于第二液体腔室123,Y轴泵组220用于向第二液体腔室123注入或吸取液体,Y轴泵组220可以对第二液体腔室123内液体的精准控制和调节,确保实验操作的准确性和稳定性。
Z轴泵组230,连通于增压器132,Z轴泵组230用于向增压器132注入或吸取液体以改变增压器132的压力,Z轴泵组230可以对增压器132内液体的精准控制和调节,确保实验操作的准确性和稳定性。
三个调节组件240,每个调节组件240均包括压力表241和针型阀242,针型阀242连通压力表241,每个针型阀242对应连通泵组,调节组件240用于调节对应泵组的压力和流量。通过压力表241监测压力,实现对液体的精准控制和调节。
可以理解的是,X轴泵组210、Y轴泵组220和Z轴泵组230可以均为恒速恒压泵组。需要说明的是,为了保证恒速恒压泵组的精度,恒速恒压泵组可以包括方向相反的两个泵,即X轴泵组210、Y轴泵组220和Z轴泵组230均包括两个工作方向相反的泵,其中一个泵用于注入液体以增加压力,另外一个泵用于吸取液体以减小压力。
需要说明的是,两个泵之间可以通过三通阀243连通,即每个调节组件240还包括一个三通阀243。另外,每个调节组件240包括两个针型阀242,即三通阀243的三端分别连通压力表241和两个针型阀242。
参照图5所示,作为一种可选的实施方式,模拟井筒310包括油管311、套管312和封隔器313。
油管311用于传输模拟井液或其他实验介质,起到传输和封装作用,在本申请实施例中,油管311用于传输酸化压裂流体。套管312套设于油管311外周,用于保护油管311并提供额外的支撑和保护,防止油管311受到外部环境的损坏或腐蚀。套管312通常由金属或其他材料制成。封隔器313位于油管311和套管312之间,用于隔离不同部分的流体或介质,起到封闭和分隔作用。
固定树脂314覆盖封隔器313和部分套管312,用于将模拟井筒310固定于岩心A内。固定树脂314能够提供稳固的支撑和固定,确保模拟井筒310在实验过程中不会移动或变形,保证实验结果的准确性和可靠性。
参照图2所示,在一些实施例中,模拟井筒310还包括返排液出口阀315和卸压阀316,返排液出口阀315连通油管311和套管312,用于油管311与套管312之间的环空流体返排。在实验过程中,环空流体可能会在油管311与套管312之间形成积聚,影响流体循环和实验结果的准确性。通过设置返排液出口阀315,可以定期或根据需要排放环空流体,确保流体循环的畅通,避免积聚导致的实验误差。可以理解的是,返排液出口阀315可以连通于套管312的环空返排出口3121。
卸压阀316连通油管311。在实验过程中,如果出现压力异常或需要快速减压的情况,可以通过卸压阀316来释放压力,保护实验设备和操作人员的安全。
参照图4所示,作为一种可选的实施方式,渗流模组300还包括容器320和酸化压裂泵组330。
容器320连通于模拟井筒310,容器320用于储存酸化压裂流体。容器320可以有效储存和管理酸化压裂流体,确保实验过程中流体的充分供给和控制。
酸化压裂泵组330连通容器320,用于使容器320内的酸化压裂流体流入模拟井筒310。酸化压裂泵组330用于提供流体压力和流动,将储存在容器320中的酸化压裂流体输送到实验装置10中。酸化压裂泵组330可以控制酸化压裂流体的流动速度和压力,确保流体在实验过程中的准确供给和流动。
参照图4所示,在一些实施例中,酸化压裂泵组330还连通有调压阀331和流量控制器332。
通过调压阀331的设置,可以实时监测和调整流体的压力,确保在设定的范围内保持稳定,提高实验或操作的安全性和稳定性。
流量控制器332用于控制流体的流量大小。通过流量控制器332的设置,可以精确调节流体的流量大小,确保在实验或操作过程中流体的供给量符合要求,提高实验或操作的准确性和可控性。
作为一种可选的实施方式,酸化压裂流体包括水、压裂液、酸液和超临界CO2中的一种或多种。
可以理解的是,酸化压裂流体可以仅包括水,也可以仅包括压裂液,也可以仅包括酸液,也可以仅包括超临界CO2。当然,酸化压裂流体也可以是上述多种流体的混合物。本申请实施例对酸化压裂流体的具体成分并不加以限定,也不局限于上述示例。
在一些实施例中,水通常用作基础液体。水在酸化压裂过程中起着溶解、传递和稀释其他成分的作用。水作为酸化压裂流体的基础成分,通过与其他成分的混合和溶解,形成具有特定性质和浓度的流体,用于实验或操作过程。
在一些实施例中,压裂液用于增加流体的黏度和压裂效果。压裂液通常包含添加剂和助剂,用于改善流体的性质和作用,提高流体在岩石中的渗透性。
在一些实施例中,酸液用于溶解岩心A中的矿物和增加孔隙度。酸液通常包含酸类物质,如盐酸、土酸。酸液的添加可以促进岩石的溶解和破坏,增加孔隙度和渗透性,提高酸化压裂的效果和成功率。
在一些实施例中,超临界CO2具有高渗透性和溶解性,改善流体在岩石中的渗透效果。
参照图4所示,需要说明的是,酸化压裂流体为超临界CO2,还包括气体增压泵334和缓冲容器333,气体增压泵334以气瓶为气源,最高可压缩气体至150MPa,实现超高压气体导流能力测试以及超临界CO2制备。缓冲容器333用于储存气体增压泵334压缩的气体并加热,如缓冲容器333用于储存气体增压泵334压缩的CO2并加热至临界温度31.1℃以上。缓冲容器333可以为高压缓冲容器333。
参照图1、图6-图9所示,作为一种可选的实施方式,监测模组400包括声发射探头410、主磁体420、电磁波发射件430和接收线圈440。
声发射探头410安装于全氟醚橡胶胶套140内且安装在岩心A表面,用于接收岩心酸化压力过程中的岩石破碎的声信号,以监测酸蚀裂缝或水力裂缝形态,为酸化压裂流体的渗流过程提供重要数据。
主磁体420、电磁波发射件430和接收线圈440均安装在夹持器110上,主磁体420、电磁波发射件430和接收线圈440被配置相互配合以通过核磁共振监测酸化压裂流体的流动。
主磁体420用于产生强磁场,岩心A中流体原子核在强磁场中发生进动,且进动有一定频率。
电磁波发射件430用于发射与进动频率相同的电磁波,即核磁共振。在共振过程中,原子核可以吸收电磁波的能量。
接收线圈440用于接收并记录共振前、共振后的电磁波信号,这样,共振前后的电磁波能量差异(原子核能量吸收曲线)可以形成核磁共振波谱,改波谱可以监测酸化压裂流体的流动。通过主磁体420、电磁波发射件430和接收线圈440的配合,可以形成核磁共振,以实时监测酸化压裂流体的流动情况,监测流体中流体的分布情况,根据流体的信号特征可以推断流体的成分和分布情况,为实验结果的分析提供数据支持。
接收线圈440用于接收电磁波信号,以监测酸化压裂流体的流动。
参照图1所示,作为一种可选的实施方式,装置10还包括控制模组500,控制模组500包括温度控制模块、处理器和压力控制模块。处理器可以电连接温度控制模块和压力控制模块,并控制温度控制模块和压力控制模块的使用。
温度控制模块与加热棒电连接,通过控制加热棒的输出功率以实现岩心A的加热与控温。通过温度控制模块与加热棒的电连接,可以精确控制加热棒的输出功率,实现对岩心A的加热和温度控制,确保实验条件的稳定性和准确性。
压力控制模块与伺服模组200和渗流模组300电连接,用于控制伺服模组200的三轴应力以及流体压力。
压力控制模块通过电连接与伺服模组200和渗流模组300相连,用于控制伺服模组200的三轴应力和流体压力。通过调节控制模块的输出信号,可以精确控制伺服模组200的应力和流体压力,为实验提供所需的压力环境。这样可以保证实验过程中的压力条件稳定,确保实验数据的准确性和可靠性。
参照图10所示,第二方面,本申请实施例还提供了一种真三轴酸压物模、导流能力一体同步测试装置10的方法,用于真三轴酸压物模、导流能力一体同步测试装置10,方法包括:
S100、将被全氟醚橡胶胶套包裹的岩心放置在夹持模组的夹持器上;
首先使用全氟醚橡胶胶套140包裹岩心A,确保岩心A表面光滑且受到保护。然后将包裹好的岩心A放置在夹持模组100的夹持器110上,即放置在X、Y、Z轴组件130之间,以确保岩心A在实验过程中的稳定性和准确性。
通过使用全氟醚橡胶胶套140包裹岩心A,可以有效隔离岩心A与外部环境,保护岩心A不受外界影响。将岩心A放置在X、Y、Z轴组件130之间,为后续实验提供稳定的支撑和定位。
S200、开启伺服模组,使X轴组件、Y轴组件和Z轴组件分别对全氟醚橡胶胶套施加沿第一方向、第二方向以及第三方向的压力;
开启伺服模组200,调整对应X、Y、Z轴组件130的液体腔室的压力,使X轴组件的液体腔室压力增大,液体直接对全氟醚橡胶胶套140施加压力;使Y轴组件和Z轴组件的液体腔室压力均增大,液体推动间接压头121和上堵头131以对全氟醚橡胶胶套140施加压力。通过伺服模组200的精确控制,可以模拟地下岩石受到的压力环境,为后续实验提供真实的条件。
通过伺服模组200的控制,实现X、Y、Z轴组件130对全氟醚橡胶胶套140包裹的岩心A的挤压,模拟真实的地下压力环境,为后续实验提供必要的条件。
S300、开启监测模组;
开启监测模组400,通过传感器等设备实时监测实验过程中的各项数据,包括压力、温度、流量等参数,以便及时调整实验条件和记录实验结果。监测模组400的开启可以实时监测实验过程中的各项参数和数据,确保实验的准确性和可靠性。
S400、开启渗流模组,将酸化压裂流体导入模拟井筒内;
启动渗流模组300,将预先准备好的酸化压裂流体导入模拟井筒310内,模拟地下岩石受到酸化压裂的作用。这样可以进行相关实验研究,了解岩石的性质和反应情况。
通过开启渗流模组300,可以将酸化压裂流体导入模拟井筒310内,模拟地下岩石受到酸化压裂的环境,进行相关实验研究。
S500、监测模组监测酸化压裂流体的流量、岩心内的酸化压裂流体分布、酸蚀裂缝或水力裂缝形态和导流能力。
监测模组400通过传感器等设备监测酸化压裂流体的流量,并对岩心A内的流体分布、酸蚀裂缝或水力裂缝形态和导流能力进行实时监测,为实验结果的分析和评估提供数据支持。
在一些实施例中,在使用全氟醚橡胶胶套140包裹岩心A之前,包括:
S010、将地层岩心或天然露头切割为100×100×200mm的方形岩心柱;方形岩心柱即岩心A。
S020、在制备好的岩心柱端面正中心打孔,孔径为15mm,孔深为75mm;
S030、在封隔器313下方变径处缠绕胶布;这样,可以避免固定树脂314封堵出液口;
S040、将模拟井筒310插入岩心A端面孔内,并注入固定树脂314封固模拟井筒310;
在一些实施例中,使用全氟醚橡胶胶套140包裹岩心A,将被全氟醚橡胶胶套140包裹的岩心A放置在X轴组件180、Y轴组件120以及Z轴组件130之间,包括:
S110、使用全氟醚橡胶胶套140包裹岩心A;
S120、使用液压取心件133上推下堵头134;
S130、将被全氟醚橡胶胶套140包裹好的岩心A放入夹持模组100中,使全氟醚橡胶胶套140底部套住岩心A夹持器下堵头134;
S140、使用液压取心件133下降岩心A夹持器下堵头134至最底部;
S150、盖上上堵头131,使全氟醚橡胶胶套140上部套住上堵头131,被全氟醚橡胶胶套140包裹的岩心A放置在X轴组件180、Y轴组件120以及Z轴组件130之间。
在一些实施例中,在将被全氟醚橡胶胶套140包裹的岩心A放置在X轴组件180、Y轴组件120以及Z轴组件130之间后,在开启伺服模组200前,还包括:
S160、开启温度控制模块,设置目标温度。目标温度最高可加热至300℃。
S170、由处理器计算温感件160测试温度与目标温度差值,控制加热件170的加热功率。
在一些实施例中,开启伺服模组200,使X轴组件180、Y轴组件120和Z轴组件130分别对全氟醚橡胶胶套140施加沿第一方向、第二方向Y以及第三方向Z的压力,包括:
S210、开启Y轴泵组220,向第二液体腔室123泵注液体至Y轴压力为1-2MPa,使挡板122紧贴全氟醚橡胶胶套140表面;
S220、开启X轴泵组210,向第一液体腔室182泵注液体至X轴压力为0.5MPa;
S230、开启Z轴泵组230,使岩心A在第三方向Z受一定初始压力;
这样,岩心A的三向同时加压至地层实际三向应力,并确保整个加压过程中Y轴压力始终大于X轴压力,避免第二液体腔室123的液体将间接压头121推回而导致岩心A在第一方向X、第二方向Y上受压相同。
可以理解的是,伺服模组200可以使岩心A处于模拟目标储层的实际压力环境,伺服模组200最高工作压力为200MPa。
在一些实施例中,开启监测模组400,包括:
S310、监测岩心A酸化压裂改造时模拟井筒310的入口端渗流压力以及出口端的流体流量。其中,岩心A的出口端压力记为大气压,实时反映改造过程中岩心A导流能力变化。
S320、开启声发射探头410,监测岩心A各部位声发射强度变化;
S330、开启主磁体420、电磁波发射件430和接收线圈440,监测岩心A中流体分布变化。
在一些实施例中,若酸化压裂流体为水。开启渗流模组300,将酸化压裂流体导入模拟井筒310内,包括:
S410a、将水放入容器320中;
S420a、开启酸化压裂泵组330推动容器320的活塞进而推动水进入模拟井筒310进行压裂;
在一些实施例中,若酸化压裂流体为压裂液。开启渗流模组300,将酸化压裂流体导入模拟井筒310内,包括:
S410b、将压裂液放入容器320中;
S420b、开启酸化压裂泵组330推动容器320的活塞进而推动压裂液进入模拟井筒310进行压裂。
在一些实施例中,若酸化压裂流体为酸液。开启渗流模组300,将酸化压裂流体导入模拟井筒310内,包括:
S410c、将酸液放入容器320中;
S420c、开启酸化压裂泵组330推动容器320的活塞进而推动酸液进入模拟井筒310进行压裂。
在一些实施例中,若酸化压裂流体为超临界CO2。开启渗流模组300,将酸化压裂流体导入模拟井筒310内,包括:
S410d、加热容器320至40℃;
S410d、气体增压泵334以CO2气瓶为气源,通过压缩CO2至临界压力7.39MPa以上;将缓冲容器333中的超临界CO2高压打入容器320。
S410d、开启酸化压裂泵组330推动容器320的活塞进而推动超临界CO2进入模拟井筒310进行压裂。
在一些实施例中,监测模组400监测酸化压裂流体的流量、岩心A内的酸化压裂流体分布、酸蚀裂缝或水力裂缝形态和导流能力,包括:
S510、处理器自动采集并计算岩心A在酸化压裂作业及气体测试过程中岩心A的渗透率变化并形成数据报表;
S520、处理器自动采集记录岩心A在酸化压裂作业过程中岩心A各部位声发射信号,反演岩心A裂缝发育演变,形成不同时刻的岩心A酸蚀裂缝或水力裂缝形态图、酸蚀裂缝或水力裂缝宽度,结合前期测试的渗透率,计算出岩心经酸化压裂实验模拟后的形成裂缝后的导流能力;
S530、处理器自动采集记录岩心A中流体分布变化以反演流体的运移路径;形成不同时刻的岩心A流体分布图。
在一些实施例中,若目标改造井为气井,可在酸化压裂流体泵注结束后,以氮气瓶为气源,使用气体增压泵334压缩氮气至缓冲容器333中,并进行渗透率测试,使用调压阀331调节岩心A入口端压力,使用流量控制器332实时监测气体流量变化,结合监测的酸蚀裂缝或水力裂缝宽度,进而计算导流能力。
在本申请实施例的描述中,需要理解的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以是固定连接,也可以是通过中间媒介间接相连,可以是两个元件内结构的连通或者两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
术语“上”、“下”、“前”、“后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或者位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或者暗示所指的装置或者元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。在本申请的描述中,“多个”的含义是两个或两个以上,除非是另有精确具体的规定。
本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”、“第三”、“第一”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样的数据在适当情况下可以互换,以便这里描述的本申请的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中结构分或者全结构技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。

Claims (10)

  1. 一种真三轴酸压物模、导流能力一体同步测试装置,其特征在于,包括:
    夹持模组,包括夹持器、X轴组件、Y轴组件、Z轴组件和全氟醚橡胶胶套,所述X轴组件、所述Y轴组件和所述Z轴组件均连接于所述夹持器,所述全氟醚橡胶胶套用于包裹岩心,所述X轴组件位于所述全氟醚橡胶胶套沿第一方向的相对两侧,所述Y轴组件位于所述全氟醚橡胶胶套的沿第二方向的相对两侧,所述Z轴组件位于所述全氟醚橡胶胶套沿第三方向的相对两侧,所述第一方向、所述第二方向与所述第三方向两两垂直;所述X轴组件、所述Y轴组件与所述Z轴组件至少一面与所述全氟醚橡胶胶套内侧紧密接触,所述X轴组件、所述Y轴组件、所述Z轴组件均有独立的液体腔室;
    伺服模组,与所述X轴组件、所述Y轴组件和所述Z轴组件连接,所述伺服模组用于使所述X轴组件、所述Y轴组件和所述Z轴组件的所述液体腔室发生变化;
    渗流模组,包括模拟井筒,所述模拟井筒的一端用于导入酸化压裂流体,其中一端位于岩心内;
    监测模组,所述监测模组用于监测所述酸化压裂流体的流量、岩心内的酸化压裂流体分布、酸蚀裂缝或水力裂缝形态和导流能力;
    所述夹持模组被配置为在所述伺服模组的带动下,使所述X轴组件、所述Y轴组件和所述Z轴组件的所述液体腔室发生变化,以挤压被所述全氟醚橡胶胶套包裹的岩心。
  2. 根据权利要求1所述的真三轴酸压物模、导流能力一体同步测试装置,其特征在于,所述X轴组件、所述Y轴组件和所述Z轴组件中的一者包括框架,所述框架与所述全氟醚橡胶胶套之间形成第一液体腔室,所述第一液体腔室与所述伺服模组连通;
    所述第一液体腔室被配置为在所述伺服模组的带动下发生变化,以挤压被所述全氟醚橡胶胶套包裹的岩心;
    所述X轴组件、所述Y轴组件和所述Z轴组件中的另两者中的至少一者包括间接压头和挡板,所述间接压头相对所述挡板靠近所述全氟醚橡胶胶套,所述间接压头与所述挡板间隔设置以形成第二液体腔室;
    所述第二液体腔室被配置为在所述伺服模组的带动下发生变化,并带动所述间接压头移动,以挤压被所述全氟醚橡胶胶套包裹的岩心。
  3. 根据权利要求2所述的真三轴酸压物模、导流能力一体同步测试装置,其特征在于,
    所述第一液体腔室与所述第二液体腔室之间通过所述间接压头隔离,所述第二液体腔室的压力大于所述第一液体腔室的压力。
  4. 根据权利要求3所述的真三轴酸压物模、导流能力一体同步测试装置,其特征在于,所述X轴组件包括所述框架,所述Y轴组件包括所述间接压头和所述挡板;
    所述Z轴组件包括上堵头和增压器,所述上堵头抵接所述全氟醚橡胶胶套的顶部,所述增压器位于所述上堵头背离所述全氟醚橡胶胶套的一侧;所述增压器用于提供压力并传递至所述堵头,以使所述上堵头挤压所述全氟醚橡胶胶套;
    和/或,
    所述Z轴组件包括液压取心件,所述液压取心件位于所述全氟醚橡胶胶套的底部,所述液压取心件包括用于抵接所述全氟醚橡胶胶套的下堵头,所述液压取心件用于带动所述下堵头靠近或远离所述全氟醚橡胶胶套,以装卸岩心。
  5. 根据权利要求4所述的真三轴酸压物模、导流能力一体同步测试装置,其特征在于,所述夹持模组还包括:
    密封圈,位于所述框架与所述全氟醚橡胶胶套之间、所述间接压头与所述挡板之间;
    温感件,包括温感端,所述温感端靠近所述全氟醚橡胶胶套,所述温感用于获取被所述全氟醚橡胶胶套包裹的岩心的温度信息;
    加热件,与所述温感件电连接,所述加热件用于获取所述温感件获取的温度信息,并加热所述全氟醚橡胶胶套。
  6. 根据权利要求4所述的真三轴酸压物模、导流能力一体同步测试装置,其特征在于,所述伺服模组包括,
    X轴泵组,连通于所述第一液体腔室,所述X轴泵组用于向所述第一液体腔室注入或吸取液体;
    Y轴泵组,连通于所述第二液体腔室,所述Y轴泵组用于向所述第二液体腔室注入或吸取液体;
    Z轴泵组,连通于所述增压器,所述Z轴泵组用于向所述增压器注入或吸取液体以改变所述增压器的压力;
    三个调节组件,每个所述调节组件均包括压力表和针型阀,所述针型阀连通所述压力表,每个所述针型阀对应连通泵组,所述调节组件用于调节对应所述泵组的压力和流量。
  7. 根据权利要求1-6中任一项所述的真三轴酸压物模、导流能力一体同步测试装置,其特征在于,所述模拟井筒包括,
    油管;
    套管,套设于所述油管外周;
    封隔器,位于所述油管与所述套管之间;
    固定树脂,所述固定树脂覆盖所述封隔器和部分所述套管,用于将所述模拟井筒固定于岩心内;
    和/或,
    所述渗流模组还包括,
    容器,连通于所述模拟井筒,所述容器用于储存所述酸化压裂流体;
    酸化压裂泵组,连通所述容器,用于使所述容器内的所述酸化压裂流体流入所述模拟井筒。
  8. 根据权利要求1-6中任一项所述的真三轴酸压物模、导流能力一体同步测试装置,其特征在于,所述监测模组包括,
    声发射探头,安装于所述全氟醚橡胶胶套内且安装在岩心表面,所述声发射探头用于接收岩心酸化压裂过程中的岩石破碎的声信号,以监测酸蚀裂缝或水力裂缝形态;
    主磁体、电磁波发射件和接收线圈,均安装在所述夹持器上,所述主磁体、所述电磁波发射件和所述接收线圈被配置相互配合以通过核磁共振监测酸化压裂流体的流动。
  9. 根据权利要求1-6中任一项所述的真三轴酸压物模、导流能力一体同步测试装置,其特征在于,所述酸化压裂流体包括水、压裂液、酸液和超临界CO2中的一种或多种。
  10. 一种真三轴酸压物模、导流能力一体同步测试装置的方法,其特征在于,用于如权利要求1-9中任一项所述的真三轴酸压物模、导流能力一体同步测试装置,所述方法包括:
    将被所述全氟醚橡胶胶套包裹的岩心放置在夹持模组的夹持器上;
    开启伺服模组,使X轴组件、Y轴组件和Z轴组件分别对所述全氟醚橡胶胶套施加沿第一方向、第二方向以及第三方向的压力;
    开启监测模组;
    开启渗流模组,将酸化压裂流体导入模拟井筒内;
    所述监测模组监测所述酸化压裂流体的流量、岩心内的流体分布、酸蚀裂缝或水力裂缝形态和导流能力。
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CN118243574A (zh) * 2024-05-28 2024-06-25 中国石油大学(华东) 一种裂缝性气藏渗流机理物理实验系统

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