WO2025246232A1 - 平面弹波、扬声器、电子设备和车辆 - Google Patents

平面弹波、扬声器、电子设备和车辆

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Publication number
WO2025246232A1
WO2025246232A1 PCT/CN2024/135026 CN2024135026W WO2025246232A1 WO 2025246232 A1 WO2025246232 A1 WO 2025246232A1 CN 2024135026 W CN2024135026 W CN 2024135026W WO 2025246232 A1 WO2025246232 A1 WO 2025246232A1
Authority
WO
WIPO (PCT)
Prior art keywords
layer
elastic wave
planar
planar elastic
insulating layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2024/135026
Other languages
English (en)
French (fr)
Inventor
洪科
王刚平
张航
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BYD Co Ltd
Original Assignee
BYD Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BYD Co Ltd filed Critical BYD Co Ltd
Publication of WO2025246232A1 publication Critical patent/WO2025246232A1/zh
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction
    • H04R7/04Plane diaphragms
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/02Details
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/06Loudspeakers

Definitions

  • This application relates to the field of loudspeaker technology, specifically to a planar spider, loudspeaker, electronic device, and vehicle.
  • planar spiders use copper foil layers to provide conductivity and restoring force for the entire speaker.
  • copper foil has low restoring force, so speakers using copper foil as planar spiders cannot have too high power, because higher power will lead to increased amplitude, and eventually the insufficient extension and restoring force of the copper foil will cause the spring to break, resulting in mechanical damage to the speaker.
  • the purpose of this application is to provide a planar spider, a loudspeaker, an electronic device, and a vehicle that solves the problem that existing planar spiders are not suitable for high-power loudspeakers.
  • this application provides a planar elastic wave, comprising:
  • a recovery layer is disposed on one side of the conductive layer in a first direction, the recovery layer being adapted to provide a restoring force in the first direction and to restrict the movement of the planar wave in a second direction, the first direction intersecting the second direction.
  • the recovery layer is any one of a spring steel component, a glass fiber component, or a carbon fiber component.
  • the dimension of the recovery layer in the first direction is d1, which satisfies: 130 ⁇ m ⁇ d1 ⁇ 170 ⁇ m.
  • the conductive layer has a dimension d2 in the first direction, satisfying: 10 ⁇ m ⁇ d2 ⁇ 15 ⁇ m.
  • the planar elastic wave further includes a first insulating layer disposed between the conductive layer and the recovery layer.
  • the planar elastic wave further includes a first adhesive layer and a second adhesive layer, wherein the first adhesive layer is disposed between the recovery layer and the first insulating layer, and the second adhesive layer is disposed between the conductive layer and the first insulating layer.
  • the planar elastic wave further includes a second insulating layer disposed on the side of the recovery layer away from the conductive layer.
  • the planar elastic wave further includes a third adhesive layer disposed between the second insulating layer and the recovery layer.
  • the planar elastic wave further includes a third insulating layer disposed on the side of the conductive layer away from the recovery layer.
  • the planar elastic wave further includes a fourth adhesive layer disposed between the conductive layer and the third insulating layer.
  • the planar elastic wave has a mounting hole that penetrates the third insulating layer and the fourth adhesive layer.
  • the planar elastic wave further includes a conductive portion, which is received in the mounting hole and connected to the conductive layer.
  • the planar elastic wave includes an inner ring, an outer ring, and a connecting portion.
  • the inner ring and the outer ring are both rings connected end to end.
  • the outer ring surrounds the inner ring, and the connecting portion connects the inner ring and the outer ring.
  • this application also provides a loudspeaker, including the planar spider as described in any of the various embodiments of the first aspect.
  • this application also provides an electronic device including the speaker described in various embodiments of the second aspect.
  • this application also provides a vehicle including the speaker described in the various embodiments of the second aspect and/or the electronic device described in the various embodiments of the third aspect.
  • the planar spider of this application has a stacked conductive layer and a restoring layer.
  • the restoring layer can provide restoring force in a first direction and restrict the movement of the planar spider in a second direction.
  • the planar spider of this application has both good conductivity and restoring force.
  • the restoring layer ensures that the planar spider will not break due to insufficient extension and restoring force in the first direction. It can also keep the position of the planar spider and the voice coil connected to the planar spider stable in the magnetic field in the second direction, avoiding sound distortion, sound quality degradation and additional noise. This allows the planar spider to be used in high-power loudspeakers.
  • Figure 1 is a side view of a planar sling wave according to an embodiment
  • Figure 2 is a top view of a planar sling wave according to an embodiment.
  • a component when a component is said to be “fixed” to another component, it can be directly on the other component or it can be in a middle component.
  • a component When a component is said to be “connected” to another component, it can be directly connected to the other component or it may be in a middle component.
  • Existing loudspeakers consist of a planar spider, a diaphragm, and a voice coil.
  • the planar spider connects the diaphragm and voice coil, providing stable support for both.
  • the voice coil moves in a magnetic field driven by an electric current
  • the planar spider ensures that the diaphragm vibrates in sync with the voice coil's movement.
  • the voice coil's vibration drives the diaphragm to vibrate, which in turn compresses air to generate sound waves.
  • the planar spider must provide the necessary restoring force to the diaphragm, allowing it to quickly return to its initial position after the voice coil stops moving.
  • the planar spider also prevents the voice coil from contacting magnets or other components during vibration.
  • the loudspeaker further includes a magnetic circuit system, which includes a magnet, a magnetic guide plate, and a field core column.
  • the magnet, the magnetic guide plate, and the field core column work together to make the magnetic field distribution of the magnetic circuit system uniform, so that the voice coil can vibrate smoothly.
  • the loudspeaker can be a cone type, horn type, dome type, etc., without restriction.
  • planar spiders typically use a single layer of copper foil to provide conductivity and restoring force for the entire speaker. Because copper foil has low restoring force, speakers made using this planar spider cannot have high power output. High-power speakers would experience increased amplitude, ultimately leading to spider breakage due to insufficient copper foil elongation and restoring force, causing mechanical damage to the speaker. Therefore, existing planar spiders are only suitable for low-power speakers and not for high-power speakers.
  • this application provides a planar elastic wave 100, including a conductive layer 10 and a recovery layer 20.
  • the recovery layer 20 is disposed on one side of the conductive layer 10 in a first direction, and the recovery layer 20 is adapted to provide a restoring force in the first direction and restrict the movement of the planar elastic wave 100 in a second direction, wherein the first direction intersects the second direction.
  • the conductive layer 10 can be a metal component; specifically, it can be made of copper, copper alloy, silver, aluminum alloy, etc., without limitation.
  • the conductive layer 10 provides electromagnetic shielding for the planar spider 100, helping to reduce or eliminate the impact of electromagnetic interference on speaker performance and ensuring pure audio signal transmission. Furthermore, using the conductive layer 10 eliminates the need for filament wire, significantly reducing the speaker's thickness, preventing speaker malfunction due to filament wire breakage, extending product lifespan, and optimizing the manufacturing process.
  • the conductive layer 10 and the recovery layer 20 have the same orthographic projection in the first direction.
  • restricting the movement of the planar wave 100 in the second direction can be done by preventing the planar wave 100 from displacing in the second direction, or by minimizing the displacement of the planar wave 100 in the second direction.
  • the planar spider 100 of this application has a stacked conductive layer 10 and a restoring layer 20.
  • the restoring layer 20 can provide a restoring force in a first direction and restrict the movement of the planar spider 100 in a second direction.
  • the planar spider 100 of this application has both good conductivity and restoring force.
  • the restoring layer 20 prevents the planar spider 100 from breaking due to insufficient extension and restoring force in the first direction. It can also keep the position of the planar spider 100 and the voice coil connected to the planar spider 100 stable in the magnetic field in the second direction, avoiding sound distortion, sound quality degradation and additional noise. This allows the planar spider 100 to be applied to high-power loudspeakers.
  • the recovery layer 20 is any one of a spring steel component, a glass fiber component, or a carbon fiber component.
  • the main component material of the spring steel component is 65Mn.
  • the tensile strength of 65Mn is a1, which satisfies: a1 ⁇ 980MPa.
  • the yield strength of 65Mn is b1, which satisfies: b1 ⁇ 740MPa.
  • the main constituent materials of carbon fiber components can be one-dimensional carbon fiber and/or two-dimensional carbon fiber, as well as resin-based materials as the matrix.
  • the tensile strength of carbon fiber is a2, which satisfies: a2 ⁇ 1600MPa
  • the yield strength of carbon fiber is b2, which satisfies: b2 ⁇ 1000MPa.
  • the tensile strength of the glass fiber is a3, which satisfies: a3 ⁇ 1000MPa
  • the yield strength of the glass fiber is b3, which satisfies: b3 ⁇ 1000MPa.
  • the recovery layer 20 Using materials with good tensile and yield strength, such as spring steel, glass fiber, and carbon fiber, as the recovery layer 20, the recovery layer 20 has good restoring force in the first direction. This allows the planar spider 100 to drive the diaphragm of the loudspeaker to quickly return to its initial position after the voice coil stops moving. At the same time, it can also prevent the planar spider 100 from breaking due to insufficient extension and restoring force.
  • materials with good tensile and yield strength such as spring steel, glass fiber, and carbon fiber
  • the size of the recovery layer 20 in the first direction is d1, which satisfies: 130 ⁇ m ⁇ d1 ⁇ 170 ⁇ m.
  • d1 can be 130 ⁇ m, 140 ⁇ m, 150 ⁇ m, 160 ⁇ m, 170 ⁇ m, etc., without restriction.
  • the thickness of the recovery layer 20 is too thin, and the recovery force of the recovery layer 20 is insufficient to support the recovery layer 20 in driving the rest of the planar elastic wave 100 to return to its initial position in the first direction; when d1 > 170 ⁇ m, the thickness of the recovery layer 20 is sufficient to meet the recovery force requirement, and an excessively thick recovery layer 20 will lead to material waste; when 130 ⁇ m ⁇ d1 ⁇ 170 ⁇ m, the thickness of the recovery layer 20 is moderate and can provide sufficient recovery force.
  • the size of the recovery layer 20 in the first direction can be adjusted according to the actual situation.
  • the size of the recovery layer 20 of the planar spider 100 of a high-power loudspeaker is larger than the size of the recovery layer 20 of the planar spider 100 of a low-power loudspeaker (e.g., less than 1 watt), because a larger d1 recovery layer 20 can withstand greater vibration.
  • the conductive layer 10 has a dimension d2 in the first direction, which satisfies: 10 ⁇ m ⁇ d2 ⁇ 15 ⁇ m.
  • d2 can be 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m, 15 ⁇ m, etc., without restriction.
  • the structural strength of the conductive layer 10 is too low, which may lead to breakage during vibration recovery.
  • the conductive layer 10 is too thick, which increases the overall weight and cost of the planar elastic wave 100.
  • 10 ⁇ m ⁇ d2 ⁇ 15 ⁇ m the structural strength of the conductive layer 10 can be guaranteed, and the overall weight of the planar elastic wave 100 can be reduced.
  • the planar elastic wave 100 further includes a first insulating layer 30, which is disposed between the conductive layer 10 and the recovery layer 20.
  • the material of the first insulating layer 30 can be plastic, rubber, etc.
  • plastic can be polyvinyl chloride, polyethylene, polyimide, etc., without restriction.
  • the first insulating layer 30 has a dimension d3 in the first direction, satisfying: 10 ⁇ m ⁇ d3 ⁇ 15 ⁇ m.
  • d3 can be 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m, 15 ⁇ m, etc., without limitation.
  • the first insulating layer 30 is provided to prevent electrical connection between the conductive layer 10 and the recovery layer 20, which would otherwise impair the speaker's performance.
  • the planar elastic wave 100 further includes a first adhesive layer 31 and a second adhesive layer 32.
  • the first adhesive layer 31 is disposed between the recovery layer 20 and the first insulating layer 30, and the second adhesive layer 32 is disposed between the conductive layer 10 and the first insulating layer 30.
  • the materials of the first adhesive layer 31 and the second adhesive layer 32 can be resin, rubber, curing agent, etc., without limitation.
  • the material of the first insulating layer 30 is polyimide.
  • the polyimide can form a partially cross-linked structure with the first adhesive layer 31 and the second adhesive layer 32, which is beneficial to improving the bonding strength between the first insulating layer 30 and the first adhesive layer 31 and the second adhesive layer 32, making it less likely for the planar elastic layer structure to separate as a whole, and improving the structural strength of the planar elastic wave 100.
  • additional structural layers may be provided between the first adhesive layer 31 and the recovery layer 20, and/or between the first adhesive layer 31 and the first insulating layer 30, and/or between the second adhesive layer 32 and the conductive layer 10, and/or between the second adhesive layer 32 and the first insulating layer 30.
  • the first adhesive layer 31 has a dimension d4 in the first direction, satisfying: 20 ⁇ m ⁇ d4 ⁇ 30 ⁇ m.
  • d4 can be 20 ⁇ m, 22 ⁇ m, 25 ⁇ m, 28 ⁇ m, 30 ⁇ m, etc., without limitation.
  • the second adhesive layer 32 has a dimension d5 in the first direction, satisfying: 10 ⁇ m ⁇ d5 ⁇ 15 ⁇ m.
  • d5 can be 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m, 15 ⁇ m, etc., without limitation.
  • the size of the recovery layer 20 is larger than that of the conductive layer 10 in the first direction, the size of the first adhesive layer 31 needs to be larger to provide sufficient adhesive force, which is beneficial to improving the structural stability of the planar elastic wave 100.
  • the planar elastic wave 100 further includes a second insulating layer 40, which is disposed on the side of the recovery layer 20 away from the conductive layer 10.
  • the material of the second insulating layer 40 can be plastic, rubber, etc.
  • plastic can be polyvinyl chloride, polyethylene, polyimide, etc., without limitation.
  • the second insulating layer 40 has a dimension d6 in the first direction, satisfying: 20 ⁇ m ⁇ d6 ⁇ 30 ⁇ m.
  • d6 can be 20 ⁇ m, 22 ⁇ m, 25 ⁇ m, 28 ⁇ m, 30 ⁇ m, etc., without limitation.
  • the second insulating layer 40 is provided to achieve insulation between the recovery layer 20 and the outside world and to prevent oxidation of the recovery layer 20, thereby improving the service life of the recovery layer 20.
  • the planar elastic wave 100 further includes a third adhesive layer 41, which is disposed between the second insulating layer 40 and the recovery layer 20.
  • the third adhesive layer 41 has a dimension d7 in the first direction, satisfying: 20 ⁇ m ⁇ d7 ⁇ 30 ⁇ m.
  • d7 can be 20 ⁇ m, 22 ⁇ m, 25 ⁇ m, 28 ⁇ m, 30 ⁇ m, etc., without limitation.
  • the third adhesive layer 41 is provided to ensure that the second insulating layer 40 effectively protects the recovery layer 20 from oxidation and provides insulation, thereby improving the service life of the planar elastic wave 100.
  • the planar elastic wave 100 further includes a third insulating layer 50, which is disposed on the side of the conductive layer 10 away from the recovery layer 20.
  • the third insulating layer 50 has a dimension d8 in the first direction, satisfying: 20 ⁇ m ⁇ d8 ⁇ 30 ⁇ m.
  • d6 can be 20 ⁇ m, 22 ⁇ m, 25 ⁇ m, 28 ⁇ m, 30 ⁇ m, etc., without limitation.
  • the third insulating layer 50 is suitable for insulating the conductive layer 10 from the outside world and preventing the conductive layer 10 from oxidizing, thereby improving the service life of the conductive layer 10.
  • the planar elastic wave 100 further includes a fourth adhesive layer 51, which is disposed between the conductive layer 10 and the third insulating layer 50.
  • the fourth adhesive layer 51 has a dimension d9 in the first direction, satisfying: 20 ⁇ m ⁇ d9 ⁇ 30 ⁇ m.
  • d9 can be 20 ⁇ m, 22 ⁇ m, 25 ⁇ m, 28 ⁇ m, 30 ⁇ m, etc., without limitation.
  • the fourth adhesive layer 51 is provided to fix the third insulating layer 50 and the conductive layer 10 relative to each other, so that the third insulating layer 50 can insulate the conductive layer 10 from the outside world, while preventing the conductive layer 10 from oxidizing, improving the service life of the conductive layer 10 and the planar spider 100, which is beneficial to the use of the loudspeaker.
  • the planar elastic wave 100 has a mounting hole that penetrates the third insulating layer 50 and the fourth adhesive layer 51.
  • mounting holes There may be one or more mounting holes, with multiple mounting holes spaced apart.
  • the shape of the mounting holes can be circular, rectangular, elliptical, etc., without restriction.
  • mounting holes can be made on the third insulating layer 50 before the third insulating layer 50, the fourth adhesive layer 51, and the conductive layer 10 are installed.
  • mounting holes can be made on the third insulating layer 50 and the fourth adhesive layer 51 after the installation of the third insulating layer 50, the fourth adhesive layer 51, and the conductive layer 10 is completed. There are no restrictions.
  • the planar elastic wave 100 further includes a conductive part 60, which is received in a mounting hole and connected to the conductive layer 10.
  • the conductive part 60 is connected to the conductive layer 10 by welding.
  • the conductive part 60 is a conductive component.
  • the material of the conductive part 60 can be tin-based, silver-based, aluminum, stainless steel, nickel-based, etc., without limitation.
  • the conductive part 60 is electrically connected to the conductive layer 10, indirectly realizing the electrical connection between the planar spider 100 and the voice coil of the loudspeaker, thereby realizing the transduction and control of the electrical signal of the voice coil.
  • the planar elastic wave 100 includes an inner ring 70, an outer ring 80, and a connecting portion 90.
  • the inner ring 70 and the outer ring 80 are both rings connected end to end.
  • the outer ring 80 surrounds the inner ring 70, and the connecting portion 90 connects the inner ring 70 and the outer ring 80.
  • inner rings 70 there may be one or more inner rings 70.
  • Multiple inner rings 70 may be spaced apart, or two adjacent inner rings 70 may be connected by a connecting part 90.
  • the inner ring 70 is suitable for connection with the voice coil, controlling the movement of the voice coil, ensuring that the voice coil can maintain a stable position and orientation during vibration, and effectively transmitting the vibration generated by the voice coil to the diaphragm of the loudspeaker, thereby ensuring the generation and propagation of sound.
  • the loudspeaker also includes a frame, which is suitable for supporting and protecting the planar spider 100, voice coil, diaphragm, etc., while preventing foreign objects from falling into the magnetic gap and ensuring that sound can be effectively transmitted into the air.
  • the frame can be made of sheet metal, cast aluminum, plastic, etc., without limitation.
  • the outer ring 80 located away from the outer periphery of the inner ring 70, is suitable for connection with the frame, which helps to improve the structural stability of the loudspeaker.
  • the connecting part 90 can be straight or curved, such as in an "S" shape or a wave shape, without limitation.
  • Multiple connecting parts 90 can connect the same inner ring 70 and outer ring 80, which is suitable for improving the connection strength between the inner ring 70 and outer ring 80 and improving the structural strength of the speaker.
  • Multiple connecting parts 90 are spaced apart.
  • the inner ring 70 has a first positive and a first negative electrode
  • the outer ring 80 has a second positive and a second negative electrode.
  • the first positive and the first negative electrode are arranged in a one-to-one correspondence
  • the second positive and the second negative electrode are arranged in a one-to-one correspondence.
  • the positive and negative electrodes on the inner ring 70 and the outer ring 80 correspond to the positive and negative electrodes of the voice coil.
  • the positions of the positive and negative electrodes on the inner ring 70 and the outer ring 80 also correspond to the conductive part 60. This correspondence between the positive and negative electrodes of the inner ring 70 and the outer ring 80 and the positive and negative electrodes of the voice coil ensures that the voice coil vibrates in a preset direction, guaranteeing the sound quality and performance of the loudspeaker.
  • the planar spider 100 of this application can provide positioning for the voice coil, and the restoring layer 20 of the planar spider 100 can provide a restoring force for the voice coil in the first direction, enabling the voice coil to return to its initial position after stopping its movement in the first direction. Furthermore, the speaker using the planar spider 100 of this application conducts electricity through the planar spider 100, avoiding the use of nylon wire, thereby greatly reducing the speaker's thickness, preventing speaker loss due to nylon wire breakage, extending product lifespan, and optimizing the product manufacturing process.
  • the electronic device may be an audio system, a mobile phone, a computer, a television, etc., and is not limited thereto.
  • This application provides a vehicle including a speaker as described in any of the foregoing embodiments and/or an electronic device as described in any of the foregoing embodiments.
  • the vehicle may have a speaker directly installed, and/or an electronic device including a speaker as described in any of the foregoing embodiments may be installed in the vehicle.
  • the vehicle may have a speaker and an in-vehicle tablet computer with a speaker.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Multimedia (AREA)
  • Audible-Bandwidth Dynamoelectric Transducers Other Than Pickups (AREA)

Abstract

一种平面弹波、扬声器、电子设备和车辆。该平面弹波包括导电层和回复层;回复层设置于导电层在第一方向上的一侧,回复层适于在第一方向上提供回复力和在第二方向上限制平面弹波的移动,第一方向与第二方向相交。

Description

平面弹波、扬声器、电子设备和车辆
本申请要求在2024年05月28日提交中国专利局、申请号为202421196445.7的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及扬声器技术领域,具体涉及一种平面弹波、扬声器、电子设备和车辆。
背景技术
现有的平面弹波使用铜箔层来为整个扬声器提供导电性能和回复力,然而铜箔的回复力较低,因此使用铜箔作为平面弹波的扬声器功率不能太大,因为功率越大会导致振幅增大,最终由于铜箔的沿展性和回复力的不足导致弹片断裂,造成扬声器机械损坏。
因此现有的平面弹波只适用于功率较小的扬声器,而不能用于功率较大的扬声器。
技术问题
本申请的目的是提供一种平面弹波、扬声器、电子设备和车辆,解决现有的平面弹波不适用于大功率扬声器的问题。
技术解决方案
为实现本申请的目的,本申请提供了如下的技术方案:
第一方面,本申请提供一种平面弹波,包括:
导电层;
回复层,设置于所述导电层在第一方向上的一侧,所述回复层适于在所述第一方向上提供回复力和在第二方向上限制所述平面弹波的移动,所述第一方向与所述第二方向相交。
一种实施方式中,所述回复层为弹簧钢构件、玻璃纤维构件、碳纤维构件的任一者。
一种实施方式中,所述回复层在所述第一方向上的尺寸为d1,满足:130μm≤d1≤170μm。
一种实施方式中,所述导电层在所述第一方向上的尺寸为d2,满足:10μm≤d2≤15μm。
一种实施方式中,所述平面弹波还包括第一绝缘层,所述第一绝缘层设置于所述导电层和所述回复层之间。
一种实施方式中,所述平面弹波还包括第一粘接层和第二粘接层,所述第一粘接层设置于所述回复层和所述第一绝缘层之间,所述第二粘接层设置于所述导电层和所述第一绝缘层之间。
一种实施方式中,所述平面弹波还包括第二绝缘层,所述第二绝缘层设置于所述回复层远离所述导电层的一侧。
一种实施方式中,所述平面弹波还包括第三粘接层,所述第三粘接层设置于所述第二绝缘层和所述回复层之间。
一种实施方式中,所述平面弹波还包括第三绝缘层,所述第三绝缘层设置于所述导电层远离所述回复层的一侧。
一种实施方式中,所述平面弹波还包括第四粘接层,所述第四粘接层设置于所述导电层和所述第三绝缘层之间。
一种实施方式中,所述平面弹波上开设有安装孔,所述安装孔贯穿所述第三绝缘层和所述第四粘接层。
一种实施方式中,所述平面弹波还包括导电部,所述导电部收容于所述安装孔并与所述导电层连接。
一种实施方式中,所述平面弹波包括内圈、外圈和连接部,所述内圈和所述外圈均呈首尾连接的环状,所述外圈包围所述内圈,所述连接部连接所述内圈和所述外圈。
第二方面,本申请还提供一种扬声器,包括第一方面各种实施方式任一项所述的平面弹波。
第三方面,本申请还提供一种电子设备,包括第二方面各种实施方式所述的扬声器。
第四方面,本申请还提供一种车辆,包括第二方面各种实施方式所述的扬声器和/或第三方面各种实施方式所述的电子设备。
有益效果
本申请的平面弹波通过设置层叠的导电层和回复层,且回复层可在第一方向提供回复力,在第二方向上限制平面弹波的移动,本申请的平面弹波同时具备良好的导电性和回复力,回复层使得平面弹波不会由于在第一方向上沿展性和回复力的不足导致导电层断裂,也可在第二方向上保持平面弹波以及与平面弹波连接的音圈在磁场中的位置稳定,避免出现声音失真、音质下降和额外的噪音,使平面弹波能应用于大功率的扬声器。
附图说明
为了更清楚地说明本申请实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是一种实施例的平面弹波的侧视图;
图2是一种实施例的平面弹波的俯视图。
附图标记说明:
100-平面弹波,10-导电层,20-回复层,30-第一绝缘层,31-第一粘接层,
32-第二粘接层,40-第二绝缘层,41-第三粘接层,50-第三绝缘层,51-第四粘接层,60-导电部,70-内圈,80-外圈,90-连接部。
本发明的实施方式
下面将结合本申请实施方式中的附图,对本申请实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本申请一部分实施方式,而不是全部的实施方式。基于本申请中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本申请保护的范围。
需要说明的是,当组件被称为“固定于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。
除非另有定义,本申请所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本申请中在说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本申请所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
下面结合附图,对本申请的一些实施方式作详细说明。在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合。
现有的扬声器包括平面弹波、振膜和音圈,平面弹波适于连接振膜和音圈,并为振膜和音圈提供稳定的支撑。音圈在磁场中受到电流驱动而移动时,平面弹波确保振膜能够跟随音圈的运动而振动。音圈振动带动振膜振动,进而压缩空气产生声波。同时,平面弹波需为振膜提供必要的恢复力,使得平面弹波在扬声器的振膜在音圈在停止移动后能带动振膜迅速回到初始位置,平面弹波还能防止音圈在振动时与磁铁或其他部件接触。
一种实施方式中,扬声器还包括磁路系统,磁路系统包括磁铁、导磁板和场心柱,磁铁、导磁板和场心柱共同作用使得磁路系统的磁场分布均匀,使得音圈能够平稳的振动。
可选的,扬声器可为纸盆式、号筒式、球顶形等,不做限制。
现有的平面弹波一般使用单一的铜箔层来为整个扬声器提供导电性能和回复力,由于铜箔的回复力较低,因此使用该平面弹波制作的扬声器功率不能太大,大功率的扬声器会导致振幅增大,最终由于铜箔的沿展性和回复力的不足导致平面弹波断裂,造成扬声器机械损坏。因此现有的平面弹波只能适用于小功率扬声器,不适用于大功率扬声器。
可参考图1,本申请提供一种平面弹波100,包括导电层10和回复层20。回复层20设置于导电层10在第一方向上的一侧,回复层20适于在第一方向上提供回复力和在第二方向上限制平面弹波100的移动,第一方向与第二方向相交。
导电层10可为金属构件,具体的,导电层10可为铜、铜合金、银、铝合金等,不做限制。设置导电层10使平面弹波100具有电磁屏蔽的作用,有助于减少或消除电磁干扰对扬声器性能的影响,确保音频信号的纯净传输。此外,使用导电层10后无需设置锦丝线,从而极大的降低了扬声器的厚度,也避免了由于锦丝线断裂导致的扬声器失声,延长的产品的使用寿命,并优化了产品的生产工艺。
可选的,导电层10和回复层20在第一方向上的正投影相同。
具体的,在第二方向上限制平面弹波100的移动可为在第二方向上让平面弹波100不发生位移,也可为使平面弹波100在第二方向上发生的位移小。
本申请的平面弹波100通过设置层叠的导电层10和回复层20,且回复层20可在第一方向提供回复力,在第二方向上限制平面弹波100的移动,本申请的平面弹波100同时具备良好的导电性和回复力,回复层20使得平面弹波100不会由于在第一方向上沿展性和回复力的不足导致导电层10断裂,也可在第二方向上保持平面弹波100以及与平面弹波100连接的音圈在磁场中的位置稳定,避免出现声音失真、音质下降和额外的噪音,使平面弹波100能应用于大功率的扬声器。
一种实施方式中,回复层20为弹簧钢构件、玻璃纤维构件、碳纤维构件的任一者。
具体的,弹簧钢构件的主要组成材料为65Mn,65Mn的抗拉强度为a1,满足:a1≥980MPa,65Mn的屈服强度为b1,满足:b1≥740MPa。
具体的,碳纤维构件的主要组成材料可为一维碳纤维和/或二维碳纤维以及作为基体的树脂基材料,碳纤维的抗拉强度为a2,满足:a2≥1600MPa,碳纤维的屈服强度为b2,满足:b2≥1000MPa。
具体的,玻璃纤维的抗拉强度为a3,满足:a3≥1000MPa,玻璃纤维的屈服强度为b3,满足:b3≥1000MPa。
使用弹簧钢构件、玻璃纤维构件、碳纤维构件等具有良好的抗拉强度和屈服强度的材质作为回复层20,使得回复层20在第一方向上具有良好的回复力,使得平面弹波100在扬声器的振膜在音圈在停止移动后能带动振膜迅速回到初始位置,同时还可避免平面弹波100由于沿展性和回复力的不足出现断裂等现象。
可参考图1,一种实施方式中,回复层20在第一方向上的尺寸为d1,满足:130μm≤d1≤170μm。
可选的呢,d1可为130μm、140μm、150μm、160μm、170μm等,不做限制。
d1<130μm时,回复层20的厚度过薄,回复层20的回复力不足以支撑回复层20带动平面弹波100的其余结构在第一方向上回复至初始位置;d1>170μm时,回复层20的厚度已经能满足回复力要求,过厚的回复层20会导致材料的浪费;130μm≤d1≤170μm时,回复层20的厚度适中且能提供足够的回复力。
可选的,回复层20在第一方向上的尺寸可根据实际情况进行调整,大功率的扬声器的平面弹波100的回复层20的尺寸大于小功率(例如功率小于1瓦)的扬声器的平面弹波100的回复层20的尺寸,因为d1更大的回复层20能承受更大的振动。
可参考图1,一种实施方式中,导电层10在第一方向上的尺寸为d2,满足:10μm≤d2≤15μm。
可选的,d2可为10μm、11μm、12μm、13μm、14μm、15μm等,不做限制。
d2<10μm时,导电层10的结构强度过低,可能在振动回复过程中,出现断裂等情况;d2>15μm时,导电层10过厚,使得平面弹波100的整体重量和成本增高;10μm≤d2≤15μm时,既能保证导电层10的结构强度,也能降低平面弹波100的整体重量。
可参考图1,一种实施方式中,平面弹波100还包括第一绝缘层30,第一绝缘层30设置于导电层10和回复层20之间。
第一绝缘层30的材质可为塑料、橡胶等,具体的,塑料可为聚氯乙烯、聚乙烯、聚酰亚胺等,不做限制。
第一绝缘层30在第一方向上的尺寸为d3,满足:10μm≤d3≤15μm。可选的,d3可为10μm、11μm、12μm、13μm、14μm、15μm等,不做限制。
设置第一绝缘层30避免导电层10和回复层20之间电连通,导致扬声器功效受损。
可参考图1,一种实施方式中,平面弹波100还包括第一粘接层31和第二粘接层32,第一粘接层31设置于回复层20和第一绝缘层30之间,第二粘接层32设置于导电层10和第一绝缘层30之间。
可选的,第一粘接层31和第二粘接层32的材质可为树脂、橡胶、固化剂等,不做限制。具体的,第一绝缘层30的材质为聚酰亚胺,聚酰亚胺与第一粘接层31和第二粘接层32之间能形成部分交联结构,有利于提高第一绝缘层30与第一粘接层31和第二粘接层32的粘接强度,使平面弹拨的层结构之间不易发生整体的分离,提高平面弹波100的结构强度。
可选的,第一粘接层31和回复层20之间,和/或,第一粘接层31和第一绝缘层30之间,和/或,第二粘接层32和导电层10之间和/或,第二粘接层32和第一绝缘层30之间可能还设置有其余的结构层。
第一粘接层31在第一方向上的尺寸为d4,满足:20μm≤d4≤30μm。可选的,d4可为20μm、22μm、25μm、28μm、30μm等,不做限制。
第二粘接层32在第一方向上的尺寸为d5,满足:10μm≤d5≤15μm。可选的,d5可为10μm、11μm、12μm、13μm、14μm、15μm等,不做限制。
由于回复层20在第一方向上的尺寸大于导电层10的尺寸,第一粘接层31的尺寸需更大才能提供足够的粘接力,有利于提高平面弹波100的结构稳定性。
可参考图1,一种实施方式中,平面弹波100还包括第二绝缘层40,第二绝缘层40设置于回复层20远离导电层10的一侧。
第二绝缘层40的材质可为塑料、橡胶等,具体的,塑料可为聚氯乙烯、聚乙烯、聚酰亚胺等,不做限制。
第二绝缘层40在第一方向上的尺寸为d6,满足:20μm≤d6≤30μm。可选的,d6可为20μm、22μm、25μm、28μm、30μm等,不做限制。
设置第二绝缘层40适于实现回复层20与外界的绝缘和防止回复层20氧化,提高回复层20的使用寿命。
可参考图1,一种实施方式中,平面弹波100还包括第三粘接层41,第三粘接层41设置于第二绝缘层40和回复层20之间。
第三粘接层41在第一方向上的尺寸为d7,满足:20μm≤d7≤30μm。可选的,d7可为20μm、22μm、25μm、28μm、30μm等,不做限制。
设置第三粘接层41实现第二绝缘层40对回复层20的防氧化和绝缘效果的良好实现,提高平面弹波100的使用寿命。
可参考图1,一种实施方式中,平面弹波100还包括第三绝缘层50,第三绝缘层50设置于导电层10远离回复层20的一侧。
第三绝缘层50在第一方向上的尺寸为d8,满足:20μm≤d8≤30μm。可选的,d6可为20μm、22μm、25μm、28μm、30μm等,不做限制。
第三绝缘层50适于实现导电层10与外界的绝缘和防止导电层10氧化,提高导电层10的使用寿命。
可参考图1,一种实施方式中,平面弹波100还包括第四粘接层51,第四粘接层51设置于导电层10和第三绝缘层50之间。
第四粘接层51在第一方向上的尺寸为d9,满足:20μm≤d9≤30μm。可选的,d9可为20μm、22μm、25μm、28μm、30μm等,不做限制。
设置第四粘接层51实现第三绝缘层50与导电层10相对固定,使第三绝缘层50能实现导电层10与外界的绝缘,同时防止导电层10氧化,提高导电层10和平面弹波100的使用寿命,有利于扬声器的使用。
一种实施方式中,平面弹波100上开设有安装孔,安装孔贯穿第三绝缘层50和第四粘接层51。
安装孔可为一个或多个,多个安装孔间隔设置。安装孔的形状可为圆形、矩形、椭圆形等,不做限制。
组装平面弹波100的过程中,可先在第三绝缘层50上开设安装孔再进行第三绝缘层50和第四粘接层51与导电层10的安装,也可在第三绝缘层50和第四粘接层51与导电层10完成安装后在第三绝缘层50和第四粘接层51上开设安装孔,不做限制。
可参考图2,一种实施方式中,平面弹波100还包括导电部60,导电部60收容于安装孔并与导电层10连接。
导电部60与导电层10的连接方式为焊接,导电部60为导电构件,具体的,导电部60的材质可为锡基、银基、铝、不锈钢、镍基等,不做限制。
导电部60与导电层10电连接,间接实现平面弹波100与扬声器的音圈的电连接,从而实现对音圈的电信号的转导和控制。
可参考图2,一种实施方式中,平面弹波100包括内圈70、外圈80和连接部90,内圈70和外圈80均呈首尾连接的环状,外圈80包围内圈70,连接部90连接内圈70和外圈80。
可选的,内圈70个数可为一个或多个。多个内圈70间隔设置,也可通过连接部90连接相邻的两个内圈70。
内圈70适于与音圈连接,控制音圈运动,确保音圈在振动过程中能够保持稳定的位置和姿态,同时将音圈产生的振动有效地传递到扬声器的振膜上,从而确保声音的产生和传播。
可选的,扬声器还包括盆架,盆架适于支撑和保护平面弹波100、音圈、振膜等,同时防止异物落入磁隙,保证声音能够有效地传播到空气中,盆架可为铁皮、铸铝、塑料等,不做限制。外圈80远离内圈70的外周适于与盆架连接,有利于提高扬声器的结构稳定性。
连接部90可为直线状,也可为曲线状,即类“S”形、波浪形等,不做限制。连接同一个内圈70和外圈80的连接部90可为多个,适于提高内圈70和外圈80的连接强度,提高扬声器的结构强度。多个连接部90间隔设置。
内圈70上设置有第一正极和第一负极,外圈80上设置有第二正极和第二负极。第一正极与第一负极一一对应设置,第二正极与第二负极一一对应设置。内圈70和外圈80上的正极负极与音圈的正极负极对应设置,内圈70和外圈80上的正极和负极的位置还与导电部60对应设置,内圈70和外圈80的正极负极与音圈的正极负极对应设置能使音圈沿预设的方向振动,保证扬声器的音质和性能。
本申请的平面弹波100能够为音圈提供定位,并且平面弹波100的回复层20能为音圈在第一方向上提供回复力,使音圈能够在第一方向上停止移动后回到初始位置。且使用本申请的平面弹波100的扬声器通过平面弹波100导电,避免了使用锦丝线,从而极大的降低了扬声器的厚度,也避免了由于锦丝线断裂导致的扬声器失声,延长的产品的使用寿命,并优化了产品的生产工艺。
本申请提供一种电子设备,包括前述各种实施方式任一项所述的扬声器。具体的,电子设备可为音响系统、手机、电脑、电视等,不做限制。
本申请提供一种车辆,包括前述各种实施方式任一项所述的扬声器和/或前述各种实施方式任一项所述的电子设备。车辆中可直接设置有扬声器,和/或,车辆中设置有包含前述各种实施方式任一项所述的扬声器的电子设备。具体的,车辆中设置有扬声器和带有扬声器的车载平板电脑。
在本申请实施例的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指标的方位或位置关系为基于附图所述的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
以上所揭露的仅为本申请一种较佳实施例而已,当然不能以此来限定本申请之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本申请权利要求所作的等同变化,仍属于本申请所涵盖的范围。

Claims (20)

  1. 一种平面弹波,其中,包括:
    导电层;和
    回复层,所述回复层设置于所述导电层在第一方向上的一侧,所述回复层适于在所述第一方向上提供回复力和在第二方向上限制所述平面弹波的移动,所述第一方向与所述第二方向相交。
  2. 根据权利要求1所述的平面弹波,其中,所述回复层为弹簧钢构件、玻璃纤维构件、碳纤维构件的任一者。
  3. 根据权利要求1所述的平面弹波,其中,所述回复层在所述第一方向上的尺寸为d1,满足:130μm≤d1≤170μm。
  4. 根据权利要求1所述的平面弹波,其中,所述导电层在所述第一方向上的尺寸为d2,满足:10μm≤d2≤15μm。
  5. 根据权利要求1至4任一项所述的平面弹波,其中,所述平面弹波还包括第一绝缘层,所述第一绝缘层设置于所述导电层和所述回复层之间。
  6. 根据权利要求5所述的平面弹波,其中,所述第一绝缘层在第一方向上的尺寸为d3,满足:10μm≤d3≤15μm。
  7. 根据权利要求5所述的平面弹波,其中,所述平面弹波还包括第一粘接层和第二粘接层,所述第一粘接层设置于所述回复层和所述第一绝缘层之间,所述第二粘接层设置于所述导电层和所述第一绝缘层之间。
  8. 根据权利要求7所述的平面弹波,其中,所述第一粘接层在第一方向上的尺寸为d4,满足:20μm≤d4≤30μm;和/或
    所述第二粘接层在第一方向上的尺寸为d5,满足:10μm≤d5≤15μm。
  9. 根据权利要求7所述的平面弹波,其中,所述第一绝缘层为聚酰亚胺层,所述第一绝缘层与所述第一粘接层和所述第二粘接层之间能形成部分交联结构。
  10. 根据权利要求1至9任一项所述的平面弹波,其中,所述平面弹波还包括第二绝缘层,所述第二绝缘层设置于所述回复层远离所述导电层的一侧。
  11. 根据权利要求7所述的平面弹波,其中,所述平面弹波还包括第三粘接层,所述第三粘接层设置于所述第二绝缘层和所述回复层之间;和/或
    所述第二绝缘层在第一方向上的尺寸为d6,满足:20μm≤d6≤30μm。
  12. 根据权利要求1至11任一项所述的平面弹波,其中,所述平面弹波还包括第三绝缘层,所述第三绝缘层设置于所述导电层远离所述回复层的一侧。
  13. 根据权利要求12所述的平面弹波,其中,所述平面弹波还包括第四粘接层,所述第四粘接层设置于所述导电层和所述第三绝缘层之间;和/或
    所述第三绝缘层在第一方向上的尺寸为d8,满足:20μm≤d8≤30μm。
  14. 根据权利要求13所述的平面弹波,其中,所述平面弹波上开设有安装孔,所述安装孔贯穿所述第三绝缘层和所述第四粘接层;和/或
    所述第四粘接层在第一方向上的尺寸为d9,满足:20μm≤d9≤30μm。
  15. 根据权利要求14所述的平面弹波,其中,所述平面弹波还包括导电部,所述导电部收容于所述安装孔并与所述导电层连接。
  16. 根据权利要求15所述的平面弹波,其中,所述导电部与所述导电层的连接方式为焊接。
  17. 根据权利要求1至16任一项所述的平面弹波,其中,所述平面弹波包括内圈、外圈和连接部,所述内圈和所述外圈均呈首尾连接的环状,所述外圈包围所述内圈,所述连接部连接所述内圈和所述外圈。
  18. 一种扬声器,其中,所述扬声器包括如权利要求1至17任一项所述的平面弹波。
  19. 一种电子设备,其中,所述电子设备包括如权利要求18所述的扬声器。
  20. 一种包括如权利要求19所述的电子设备的车辆,其中,所述车辆包括如权利要求19所述的电子设备。
PCT/CN2024/135026 2024-05-28 2024-11-27 平面弹波、扬声器、电子设备和车辆 Pending WO2025246232A1 (zh)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203225878U (zh) * 2013-03-28 2013-10-02 Tcl通力电子(惠州)有限公司 扬声器及其音箱
CN107484083A (zh) * 2017-09-18 2017-12-15 东莞市赞歌声学科技有限公司 一种导电平面弹波
CN109982219A (zh) * 2019-04-04 2019-07-05 朱达云 导电平面弹波和骨传导扬声器
WO2022047934A1 (zh) * 2020-09-03 2022-03-10 瑞声声学科技(深圳)有限公司 发声器件
CN118075662A (zh) * 2024-02-22 2024-05-24 立讯智造(浙江)有限公司 一种导电弹波、扬声器以及导电弹波的制作方法

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203225878U (zh) * 2013-03-28 2013-10-02 Tcl通力电子(惠州)有限公司 扬声器及其音箱
CN107484083A (zh) * 2017-09-18 2017-12-15 东莞市赞歌声学科技有限公司 一种导电平面弹波
CN109982219A (zh) * 2019-04-04 2019-07-05 朱达云 导电平面弹波和骨传导扬声器
WO2022047934A1 (zh) * 2020-09-03 2022-03-10 瑞声声学科技(深圳)有限公司 发声器件
CN118075662A (zh) * 2024-02-22 2024-05-24 立讯智造(浙江)有限公司 一种导电弹波、扬声器以及导电弹波的制作方法

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