WO2025175682A1 - 裸电芯检测系统及裸电芯检测系统的点检方法 - Google Patents
裸电芯检测系统及裸电芯检测系统的点检方法Info
- Publication number
- WO2025175682A1 WO2025175682A1 PCT/CN2024/102390 CN2024102390W WO2025175682A1 WO 2025175682 A1 WO2025175682 A1 WO 2025175682A1 CN 2024102390 W CN2024102390 W CN 2024102390W WO 2025175682 A1 WO2025175682 A1 WO 2025175682A1
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- WIPO (PCT)
- Prior art keywords
- tab
- image
- profiling
- inspection
- detection
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N21/13—Moving of cuvettes or solid samples to or from the investigating station
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
Definitions
- the present application provides a bare cell detection system and a spot inspection method for the bare cell detection system, which can effectively improve the efficiency and accuracy of the detection results of various surfaces of the bare cell.
- a first inner tab detection component is used to photograph the inner surface of the cathode tab of the bare battery cell when the bare battery cell arrives at the first inner tab detection station to obtain an image of the inner surface of the cathode tab;
- the host computer is used to detect the large surface image, top surface image, bottom surface image, cathode tab inner surface image, cathode tab outer surface image, anode tab outer surface image and anode tab inner surface image to obtain the surface detection results of the bare battery cell.
- the calibration piece of the contoured surface includes at least one grayscale region within any contoured surface of the contoured large surface, the contoured top surface, the contoured bottom surface, the contoured cathode tab inner surface, the contoured cathode tab outer surface, the contoured anode tab outer surface, and the contoured anode tab inner surface. If there are multiple grayscale regions, the grayscale levels of the multiple grayscale regions are different.
- the host computer is specifically used to obtain the first area image corresponding to each grayscale area in the spot inspection image taken for each detection component, determine the grayscale information of each first area image, compare the grayscale information of each first area image with the reference grayscale information of each grayscale area, and generate the spot inspection result of the first shooting parameter of each detection component.
- the image comparison result can be accurately obtained, and then it can be accurately judged whether each detection component can collect reliable image data.
- the calibration piece of the contoured surface includes at least one graphic area in any contoured surface of the contoured large surface, the contoured top surface, the contoured bottom surface, the contoured cathode tab inner surface, the contoured cathode tab outer surface, the contoured anode tab outer surface, and the contoured anode tab inner surface. If there are multiple graphic areas, the multiple graphic areas have similar shapes but different areas.
- the host computer is specifically used to obtain the second area image corresponding to each graphic area in the inspection image taken by each detection component, determine the area information of each second area image, compare the area information of each second area image with the reference area information of each graphic area, and generate the inspection result of the second shooting parameters of each detection component.
- the image comparison result can be accurately obtained, and then it can be accurately judged whether each detection component can collect reliable image data.
- the bare cell detection system further includes a lower computer
- the upper computer is also used to send image acquisition instructions to the lower computer;
- the lower computer is used to generate a control instruction in response to the image acquisition instruction
- the conveying line is also used to convey bare cells or profiling blocks between the main body detection component, the first inner tab detection component, the outer tab detection component and the second inner tab detection component in response to control instructions.
- the upper computer, lower computer and conveyor line are linked to improve the automation level of the bare cell detection process.
- the conveyor line only transports bare cells or contour blocks when it receives image acquisition instructions, reducing the loss of the bare cell detection system.
- an embodiment of the present application provides a spot inspection method for a bare cell detection system, comprising:
- the first inner tab inspection assembly photographs the inner surface of the profiling cathode tab of the profiling block to obtain a first image
- the outer tab inspection assembly photographs the outer surface of the profiling cathode tab and the outer surface of the profiling anode tab of the profiling block to obtain a second image of the outer surface of the profiling cathode tab and a third image of the outer surface of the profiling anode tab;
- the inner surface of the profiling anode tab of the profiling block is photographed by the second inner tab inspection assembly to obtain a fourth image, wherein the profiling large surface, the profiling top surface, the profiling bottom surface, the profiling cathode tab inner surface, the profiling Calibration pieces are provided on the outer surface of the shaped cathode tab, the inner surface of the shaped anode tab, and the outer surface of the shaped anode tab, wherein the calibration pieces located on different shaped surfaces of the shaped block have similar shapes but different areas;
- the host computer When the host computer receives any one of the inspection images among the large surface image of the profiling block, the top surface image of the profiling block, the bottom surface image of the profiling block, the first image, the second image, the third image and the fourth image, the host computer generates the inspection result of the inspection component corresponding to the inspection image based on the inspection image.
- each inspection station can capture the image of the profiling surface corresponding to each inspection station.
- the upper computer can judge the inspection results of each inspection station based on the image of the profiling surface corresponding to each inspection station. The whole process requires little manual participation and effectively improves the inspection efficiency and accuracy.
- the host computer When the inspection result of the first inner tab detection assembly is unsatisfactory, the host computer outputs second adjustment information of the first inner tab detection assembly, and returns to the step of photographing the inner surface of the cathode tab of the profiling block by the first inner tab detection assembly to obtain a first image, wherein the second adjustment information includes at least one of the following: a position of the profiling block, a position of the first inner tab detection assembly, and a photographing parameter of the first inner tab detection assembly;
- the host computer When the inspection result of the external tab detection assembly is unsatisfactory, the host computer outputs third adjustment information of the external tab detection assembly, and returns to the step of photographing the outer surface of the cathode tab and the outer surface of the anode tab by the profiling block through the external tab detection assembly to obtain a second image of the outer surface of the cathode tab and a third image of the outer surface of the anode tab, wherein the third adjustment information includes at least one of the following: the position of the profiling block, the position of the external tab detection assembly, and the photographing parameters of the external tab detection assembly;
- the fourth adjustment information of the second inner tab detection component is output, and the result of passing the second inner tab detection component is returned.
- the detection component can be easily debugged and inspected until the detection component passes the inspection, which can effectively improve the detection accuracy of the bare cell detection system.
- the calibration piece of the contoured surface includes at least one grayscale region within any contoured surface of the contoured large surface, the contoured top surface, the contoured bottom surface, the contoured cathode tab inner surface, the contoured cathode tab outer surface, the contoured anode tab outer surface, and the contoured anode tab inner surface. If there are multiple grayscale regions, the grayscale levels of the multiple grayscale regions are different.
- the grayscale information of each first region image is compared with the reference grayscale information of each grayscale region to generate a spot inspection result of the first shooting parameter of each detection component.
- the calibration piece of the contoured surface includes at least one graphic area in any contoured surface of the contoured large surface, the contoured top surface, the contoured bottom surface, the contoured cathode tab inner surface, the contoured cathode tab outer surface, the contoured anode tab outer surface, and the contoured anode tab inner surface. If there are multiple graphic areas, the multiple graphic areas have similar shapes but different areas.
- the area information of each second region image is compared with the reference area information of each graphic region to generate a spot inspection result of the second shooting parameter of each detection component.
- generating a spot inspection result for each detection component according to each spot inspection image includes:
- the spot inspection result of the inspection station is passed.
- the detection result of the detection station is detection failure.
- the present application provides a method for detecting a bare cell, comprising:
- the main body inspection assembly photographs the large surface, the top surface, and the bottom surface of the bare cell main body to obtain a large surface image, a top surface image, and a bottom surface image, wherein the bare cell further includes a cathode tab and an anode tab extending out of the top surface of the main body;
- the inner surface of the cathode tab of the bare battery cell is photographed by the first inner tab inspection assembly to obtain an image of the outer surface of the cathode tab;
- the outer surface of the cathode tab and the outer surface of the anode tab of the bare battery cell are photographed by the outer tab inspection assembly to obtain an image of the cathode tab outer surface and an image of the anode tab outer surface;
- the inner surface of the anode tab is photographed by the second inner tab inspection assembly to obtain an image of the inner surface of the anode tab;
- the upper computer detects the large surface image, top surface image, bottom surface image, cathode tab inner surface image, cathode tab outer surface image, anode tab outer surface image and anode tab inner surface image to obtain the surface detection results of the bare battery cell.
- the conveyor line can transport the bare battery cell to the main detection component, the first inner tab detection component, the outer tab detection component, and the second inner tab detection component respectively.
- Each detection component can automatically align with its corresponding bare battery cell surface, thereby realizing automated acquisition of the surface image of the bare battery cell.
- the host computer can generate the battery surface inspection results by identifying the surface images of each surface of the bare battery cell. Based on this, manpower can be effectively saved, and the host computer can determine the inspection results, which can also improve the inspection efficiency and accuracy of the inspection results.
- FIG1 is a schematic structural diagram of a bare cell detection system provided in some embodiments of the present application.
- FIG2 is a schematic flow chart of a bare cell detection method provided in some embodiments of the present application.
- FIG3 is a schematic diagram of a bare cell inspection station provided in some embodiments of the present application.
- FIG4 is a schematic structural diagram of a profiling block provided in some embodiments of the present application.
- FIG5 is a schematic structural diagram of another profiling block provided in some embodiments of the present application.
- FIG6 is a schematic structural diagram of another profiling block provided in some embodiments of the present application.
- FIG7 is a schematic flow chart of a spot inspection method for a bare cell detection system provided in some embodiments of the present application.
- FIG8 is a flow chart of another spot inspection method of a bare cell detection system provided by some embodiments of the present application.
- FIG9 is a flow chart of another spot inspection method of a bare cell detection system provided in some embodiments of the present application.
- FIG10 is a schematic diagram of the structure of a calibration component provided in some embodiments of the present application.
- references to "embodiments” in this application mean that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application.
- the appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments.
- a and/or B can represent: A exists alone, A and B exist simultaneously, and B exists alone.
- the character "/" in this application generally indicates that the related objects are in an "or" relationship.
- parallel includes not only the absolutely parallel situation, but also the roughly parallel situation conventionally recognized in engineering; at the same time, “vertical” also includes not only the absolutely vertical situation, but also the roughly vertical situation conventionally recognized in engineering.
- batteries are increasingly being used in a wide range of applications, including mobile phones, laptops, electric bicycles, electric cars, electric airplanes, electric boats, electric toy cars, electric toy boats, electric toy planes, and power tools.
- the quality of bare cells is becoming increasingly important.
- a bare cell can be used as an electrode assembly, wherein a battery cell generally includes an electrode assembly.
- the bare cell includes a positive electrode, a negative electrode, and a separator.
- active ions such as lithium ions
- the separator is arranged between the positive electrode and the negative electrode, which can prevent the positive and negative electrodes from short-circuiting, and at the same time allow active ions to pass through.
- the bare cell can be a winding structure.
- the positive electrode sheet and the negative electrode sheet in the bare cell are wound into a winding structure.
- the bare cell can also be a laminated structure.
- the positive electrode sheet and the negative electrode sheet in the bare cell can be provided in plurality, and the plurality of positive electrode sheets and the plurality of negative electrode sheets are alternately stacked.
- an embodiment of the present application provides a bare cell detection system, which includes a conveyor line, a bare cell main body detection component, a first inner pole ear detection component, an outer pole ear detection component, a second inner pole ear detection component and a host computer.
- the conveyor line can transport the bare cell to the main body detection component, the first inner pole ear detection component, the outer pole ear detection component and the second inner pole ear detection component respectively.
- Each detection component can automatically align with its corresponding bare cell surface, thereby realizing automatic acquisition of the surface image of the bare cell.
- the main body detection component 21 is used to capture the main body, the top surface and the bottom surface of the main body when the bare cell arrives at the bare cell main body detection station, and obtain the main surface image, the top surface image and the bottom surface image;
- the first inner tab detection component 22 is used to photograph the inner surface of the cathode tab of the bare cell when the bare cell arrives at the first inner tab detection station to obtain an image of the inner surface of the cathode tab;
- the outer tab detection component 23 is used to photograph the outer surface of the cathode tab and the outer surface of the anode tab of the bare cell when the bare cell arrives at the tab detection station to obtain an image of the cathode tab outer surface and an image of the anode tab outer surface;
- the main body inspection component can photograph the main body's large surface, the main body's top surface and the main body's bottom surface to obtain a large surface image, a top surface image and a bottom surface image.
- the main body inspection component may include three cameras corresponding to the large surface, top surface and bottom surface respectively. After the bare cell arrives at the main body inspection station, the three cameras can be controlled by the lower computer to perform shooting, thereby obtaining the large surface image, top surface image and bottom surface image of the bare cell. After the main body inspection component completes shooting, the main body inspection component can send the shot large surface image, top surface image and bottom surface image to the upper computer. Top image, bottom image.
- the bare battery cell also includes a cathode tab and an anode tab extending out of the top surface of the main body, wherein the anode tab and the cathode tab are arranged on the top surface of the bare battery cell along the length direction of the bare battery cell, wherein the inner surface of the cathode tab is opposite to the inner surface of the anode tab along the length direction of the bare battery cell, and the outer surface of the cathode tab is opposite to the outer surface of the anode tab along the length direction of the bare battery cell.
- the first inner tab inspection can photograph the inner surface of the cathode tab.
- the first inner tab inspection assembly can include a camera for photographing the inner surface of the cathode tab.
- the image of the inner surface of the cathode tab can be sent to the host computer.
- the outer tab inspection can capture images of the outer surface of the cathode tab and the outer surface of the anode tab.
- the outer tab inspection assembly can include a camera for capturing the outer surface of the cathode tab and a camera for capturing the outer surface of the anode tab.
- the captured cathode tab outer surface image and the anode tab outer surface image can be sent to the host computer.
- the second inner tab inspection can photograph the inner surface of the anode tab.
- the second inner tab inspection assembly can include a camera for photographing the inner surface of the anode tab.
- the second inner tab detection assembly After the second inner tab detection assembly completes the photography, it can send the photographed images to the host computer.
- the first inner tab detection can photograph the inner surface of the cathode tab.
- the first inner tab detection assembly can include a camera for photographing the inner surface of the cathode tab.
- the image of the inner surface of the cathode tab can be sent to the host computer.
- the host computer may be a device including a processor and a memory storing computer program instructions.
- the computer program instructions may be a neural network model for recognizing images, or instructions for performing logical operations on image data.
- the processor may include a central processing unit, or a specific integrated circuit, or may be configured to implement one of the embodiments of the present application. or multiple integrated circuits.
- the memory may include a large-capacity memory for information or instructions.
- the memory may be internal or external to the host computer.
- the processor reads and executes computer program instructions stored in the memory to respectively identify the large surface image, top surface image, bottom surface image, cathode tab inner surface image, cathode tab outer surface image, anode tab outer surface image, and anode tab inner surface image, thereby obtaining the surface inspection results of the bare battery cell.
- the conveyor line can transport the bare battery cell to the main body detection component, the first inner pole ear detection component, the outer pole ear detection component and the second inner pole ear detection component respectively.
- Each detection component can automatically align with the corresponding surface of the bare battery cell, thereby realizing the automatic acquisition of the surface image of the bare battery cell.
- the upper computer can generate the detection result of the battery surface by identifying the surface image of each surface of the bare battery cell. Based on this, manpower can be effectively saved, and the detection result can be determined by the upper computer, which can also improve the detection efficiency and the accuracy of the detection result.
- FIG2 is a flow chart of a bare cell detection method provided in an embodiment of the present application. As shown in FIG2 , the bare cell detection method may include steps 201 to 205 .
- Step 201 When the bare cell is conveyed to the inspection station corresponding to the main body inspection assembly via a conveyor line, the main body inspection assembly photographs the large surface, top surface, and bottom surface of the bare cell main body to obtain a large surface image, a top surface image, and a bottom surface image, wherein the bare cell further includes a cathode tab and an anode tab extending from the top surface of the main body;
- Step 202 When the bare cell is conveyed to the inspection station of the first inner tab inspection assembly via the conveyor line, the inner surface of the cathode tab of the bare cell is photographed by the first inner tab inspection assembly to obtain an image of the outer surface of the cathode tab;
- Step 203 When the bare cell is conveyed to the inspection station of the outer tab inspection assembly via the conveyor line, the outer surface of the cathode tab and the outer surface of the anode tab of the bare cell are photographed by the outer tab inspection assembly to obtain an image of the cathode tab outer surface and an image of the anode tab outer surface;
- Step 204 When the bare battery cell is conveyed to the inspection station of the second inner tab inspection assembly via the conveyor line, the inner surface of the anode tab is photographed by the second inner tab inspection assembly to obtain an image of the inner surface of the anode tab;
- Step 205 The host computer detects the large surface image, top surface image, bottom surface image, and shadow image.
- the surface inspection results of the bare battery cell are obtained by taking the inner surface image of the cathode tab, the outer surface image of the cathode tab, the outer surface image of the anode tab and the inner surface image of the anode tab.
- Figure 3 is a schematic diagram of the setting of a bare cell detection station provided in an embodiment of the present application.
- the first station 1 is the detection station corresponding to the main body detection component
- the second station 2 is the detection station of the first inner pole ear detection component
- the third station 3 is the detection station of the pole ear detection component
- the fourth station 4 is the detection station of the second inner pole ear detection component. It can be understood that the position of each station can be set according to actual detection requirements and is not limited here.
- steps 201 to 204 are used to indicate that the conveyor line can convey the bare battery cells to the inspection stations corresponding to the main body inspection assembly, the first inner tab inspection assembly, the outer tab inspection assembly, and the second inner tab inspection assembly, respectively, rather than a specific limitation on the order of conveyance.
- the conveying order of the inspection stations corresponding to the main body inspection assembly, the first inner tab inspection assembly, the outer tab inspection assembly, and the second inner tab inspection assembly, respectively can be determined based on the actual order of the inspection stations corresponding to the main body inspection assembly, the first inner tab inspection assembly, and the outer tab inspection assembly, respectively, and the second inner tab inspection assembly in the bare battery cells.
- the conveyor line can convey the bare battery cells to the main body detection component, the first inner tab detection component, the outer tab detection component, and the second inner tab detection component respectively.
- Each detection component can automatically align with the surface of the corresponding bare battery cell, thereby realizing the automatic acquisition of the surface image of the bare battery cell.
- the upper computer can identify the surface images of each surface of the bare battery cell, thereby generating the detection results of the battery surface. Based on this, manpower can be effectively saved, and the detection results can be determined by the upper computer, which can also improve the detection efficiency and the accuracy of the detection results.
- each detection component in the bare cell detection system can be inspected before the bare cell detection system performs the detection, or according to a preset detection cycle.
- Figure 4 is a structural schematic diagram of a profiling block provided in an embodiment of the present application
- Figure 5 is a structural schematic diagram of another profiling block provided in an embodiment of the present application
- Figure 6 is a structural schematic diagram of yet another profiling block provided in an embodiment of the present application.
- the profiling block matches the structure of the bare cell, and the profiling block includes a profiling large surface corresponding to the large surface of the bare cell, a profiling top surface corresponding to the top surface of the bare cell, a profiling bottom surface corresponding to the bottom surface of the bare cell, a profiling cathode ear inner surface corresponding to the inner surface of the cathode ear, and a profiling outer surface corresponding to the outer surface of the cathode ear.
- the contoured large surface 41, the contoured top surface 42, the contoured bottom surface 43, the contoured cathode tab inner surface 44, the contoured cathode tab outer surface 45, the contoured anode tab inner surface 46 and the contoured anode tab outer surface 47 are all provided with calibration parts, wherein the calibration parts located on different contoured surfaces of the contouring block have similar shapes but different areas.
- the conveyor line is further used to convey the profiling block through the main body detection assembly, the first inner tab detection assembly, the outer tab detection assembly and the second inner tab detection assembly, the profiling block including the profiling body, and the cathode profiling tab and the anode profiling tab extending from the top surface of the profiling body;
- any one of the main body detection assembly, the first inner tab detection assembly, the outer tab detection assembly, and the second inner tab detection assembly is further configured to capture an image of the corresponding profiling surface of the detection assembly to obtain a spot inspection image when the profiling block reaches the corresponding detection station of the detection assembly;
- the host computer is also used to generate the inspection results of each inspection component based on each inspection image.
- the shaped block can be a product that mimics an actual bare cell, with the shape and size of the shaped block being consistent with the shape and size of the actual bare cell.
- the main body of an actual bare cell is rectangular, and the main body of the shaped block is also rectangular; the top surface of the main body of an actual bare cell extends an anode tab and a cathode tab, and the top surface of the main body of the shaped block extends a shaped anode tab and a shaped cathode tab.
- the outer dimensions of the profiling block can be designed according to the dimensions of the blue cell drawing, and the thickness of the profiling block can be designed according to the length of the anode diaphragm to prevent the prism inside the tab from hitting the inspection block.
- the step can be designed according to the size of the narrowest tab, and the size can be designed according to the width of the blue cell tab.
- the step can be designed according to the width of the narrowest tab to facilitate the verification of the camera's dissolving image
- the mounting space can be designed according to the size of the verification part on each profiling surface of the profiling block. For example, after each verification part is affixed to the mounting space of the profiling surface, 2-3mm of space redundancy can be reserved in the mounting space for the verification part to facilitate replacement and re-attachment of the verification part.
- the output line can transport the bare cell to the detection stations corresponding to the main body detection component, the first inner tab detection component, the outer tab detection component and the second inner tab detection component, so that each detection station can take pictures of the profiling block.
- the main body detection component, the first inner tab detection component, the outer tab detection component and the second inner tab detection component can respectively capture images of the contoured surfaces of the contouring block.
- the host computer can identify whether the image includes the calibration part and detect the position of the calibration part, thereby determining whether the position of each detection component needs to be corrected.
- the host computer can also identify image data such as the grayscale value of the calibration part in the image, thereby determining whether the parameters of the camera in each detection component need to be adjusted.
- the calibration parts used for spot inspection of each detection workstation are integrated on the surface of the profiling block that is consistent with the shape and size of the real bare battery cell.
- it is convenient to keep the various calibration parts.
- it can automatically simulate the inspection process of the bare battery cell, save labor costs, and make the inspection results more referenceable.
- the equipment loss caused by the shutdown of the bare battery cell inspection system can be effectively reduced.
- the calibration piece includes at least one grayscale region in any of the contoured large surface, the contoured top surface, the contoured bottom surface, the contoured cathode tab inner surface, the contoured cathode tab outer surface, the contoured anode tab outer surface, and the contoured anode tab inner surface. If there are multiple grayscale regions, the grayscale levels of the multiple grayscale regions are different.
- the host computer is specifically used to obtain the first area image corresponding to each grayscale area in the spot inspection image taken for each detection component, determine the grayscale information of each first area image, compare the grayscale information of each first area image with the reference grayscale information of each grayscale area, and generate the spot inspection result of the first shooting parameter of each detection component.
- FIG10 is a schematic diagram of a calibration piece structure provided in an embodiment of the present application.
- the calibration piece may include multiple grayscale regions with different grayscale levels.
- the grayscales (0-255) of the multiple grayscale regions can be distributed in a percentage gradient from light to dark, and the tolerance between two adjacent grayscales can differ by 20 grayscale values.
- the host computer obtains the first region image corresponding to each grayscale region, determines the grayscale information of each first region image, and then compares the grayscale information of each first region image with the reference grayscale information of each grayscale region to generate a spot inspection result of the first shooting parameter of each detection component.
- the first shooting parameter may include the white balance parameter of the camera.
- the grayscale information of the grayscale area in the image is combined with the grayscale information of the grayscale area.
- the image comparison results can be accurately obtained, and then it can be accurately judged whether each detection component can collect reliable image data.
- the calibration piece of the contoured surface includes at least one graphic area in any contoured surface of the contoured large surface, the contoured top surface, the contoured bottom surface, the contoured cathode tab inner surface, the contoured cathode tab outer surface, the contoured anode tab outer surface, and the contoured anode tab inner surface.
- the multiple graphic areas have similar shapes but different areas.
- the host computer is specifically used to obtain the second area image corresponding to each graphic area in the inspection image taken by each detection component, determine the area information of each second area image, compare the area information of each second area image with the reference area information of each graphic area, and generate the inspection result of the second shooting parameters of each detection component.
- the positional relationship between the graphic region and the grayscale region may completely overlap, partially overlap, or not overlap, without limitation.
- the calibration piece may further include multiple graphic regions.
- the graphic regions include, but are not limited to, regular shapes such as circles, triangles, rectangles, and pentagons, and may also include irregular shapes.
- a one-to-one correspondence can be provided between the grayscale region and the graphic region in each calibration component.
- the graphic region is located within the grayscale region, i.e., the grayscale region coincides with the graphic region, and the geometric centers of the grayscale region and the graphic region coincide.
- graphic region 505, graphic region 506, graphic region 507, and graphic region 508 are shown. It can be seen that the areas of graphic region 505, graphic region 506, graphic region 507, and graphic region 508 are different.
- the calibration piece may include an outer frame and a main body, the outer frame is arranged around the main body, and the grayscale area and the graphic area are both arranged in the main body. Based on this, by integrating the two calibration features into the calibration piece, it is beneficial to improve the verification accuracy.
- the calibration piece may include multiple graphic regions of different sizes. For example, as shown in FIG10 , the difference in diameter between two adjacent graphic regions may be 0.2 mm.
- the host computer For each detection component, the host computer generates a spot check result of the second shooting parameter of each detection component by identifying the graphic area in the calibration piece and comparing the area information of the graphic area with the reference area information of the graphic area.
- the second shooting parameter is, for example, a camera lens distortion parameter, Pixel to millimeter conversion ratio, etc.
- an accurate image comparison result can be obtained, thereby accurately judging whether each detection component is capable of collecting reliable image data.
- the bare cell detection system also includes a lower computer; specifically, the upper computer is also used to send image acquisition instructions to the lower computer; the lower computer is used to generate control instructions in response to the image acquisition instructions; the conveyor line is also used to convey bare cells or profiling blocks between the main body detection component, the first inner pole ear detection component, the outer pole ear detection component and the second inner pole ear detection component in response to the control instructions.
- the host computer sends an image acquisition instruction to the slave computer.
- the slave computer Upon receiving the image acquisition instruction, the slave computer generates a control instruction.
- the conveyor line can then transport the bare cells or profiling blocks to the inspection station corresponding to the target inspection component. This achieves linkage between the host computer, the slave computer, and the conveyor line, improving the automation level of the bare cell inspection system's inspection process.
- the conveyor line only transports bare cells or profiling blocks when it receives the image acquisition instruction, reducing losses in the bare cell inspection system.
- FIG7 is a flow chart of a spot inspection method for a bare cell detection system provided in the embodiments of the present application. As shown in FIG7 , the spot inspection method for a bare cell detection system may include steps 301 to 305.
- Step 301 When the profiling block is conveyed to the inspection station corresponding to the main body inspection component via the conveyor line, the main body inspection component photographs the profiling block's large surface, top surface, and bottom surface to obtain a large surface image, a top surface image, and a bottom surface image of the profiling block.
- Step 302 when the profiling block is conveyed to the inspection station of the first inner tab inspection assembly via the conveyor line, the first inner tab inspection assembly photographs the inner surface of the profiling cathode tab of the profiling block to obtain a first image;
- Step 303 When the profiling block is conveyed to the inspection station of the outer tab inspection assembly via the conveyor line, the outer tab inspection assembly photographs the outer surface of the cathode tab and the outer surface of the anode tab of the profiling block to obtain a second image of the outer surface of the cathode tab and a third image of the outer surface of the anode tab;
- Step 304 When the profiling block is conveyed to the inspection station of the second inner tab inspection assembly via the conveyor line, the second inner tab inspection assembly photographs the inner surface of the profiling anode tab of the profiling block to obtain a fourth image, wherein calibration pieces are provided on the profiling large surface, the profiling top surface, the profiling bottom surface, the profiling cathode tab inner surface, the profiling cathode tab outer surface, the profiling anode tab inner surface, and the profiling anode tab outer surface, wherein the calibration pieces located on different profiling surfaces of the profiling block have similar shapes but different areas;
- Step 305 When the host computer receives any one of the large-surface image of the profiling block, the top surface image of the profiling block, the bottom surface image of the profiling block, the first image, the second image, the third image, and the fourth image, the host computer generates an inspection result of the inspection component corresponding to the inspection image based on the inspection image.
- each inspection station can capture the image of the profiling surface corresponding to each inspection station.
- the upper computer can judge the inspection results of each inspection station based on the image of the profiling surface corresponding to each inspection station. The whole process requires little manual participation and effectively improves the inspection efficiency and accuracy.
- the host computer when the inspection result of the main body detection component is a failure, the host computer outputs first adjustment information of the main body detection component, and returns the step of photographing the profiling large surface, the profiling top surface, and the profiling bottom surface of the profiling block by the main body detection component to obtain the profiling block large surface image, the profiling block top surface image, and the profiling block bottom surface image, wherein the first adjustment information includes at least one of the following: the position of the profiling block, the position of the main body detection component, and the photographing parameters of the main body detection component;
- the host computer When the inspection result of the first inner tab detection assembly is unsatisfactory, the host computer outputs second adjustment information of the first inner tab detection assembly, and returns to the step of photographing the inner surface of the cathode tab of the profiling block by the first inner tab detection assembly to obtain a first image, wherein the second adjustment information includes at least one of the following: a position of the profiling block, a position of the first inner tab detection assembly, and a photographing parameter of the first inner tab detection assembly;
- the host computer When the inspection result of the outer tab detection component is not passed, the host computer outputs the third adjustment information of the outer tab detection component, and returns the step of photographing the outer surface of the cathode tab and the outer surface of the anode tab by the profiling block through the outer tab detection component to obtain the second image of the outer surface of the cathode tab and the third image of the outer surface of the anode tab, wherein the third adjustment information includes at least one of the following: the position of the profiling block, the position of the outer tab detection component and the outer tab detection component; Shooting parameters of the test component;
- the fourth adjustment information of the second inner pole tab detection component is output, and the step of photographing the inner surface of the contoured anode tab of the contouring block through the second inner pole tab detection component to obtain a fourth image is returned, wherein the fourth adjustment information includes at least one of the following: the position of the contouring block, the position of the second inner pole tab detection component, and the photographing parameters of the second inner pole tab detection component.
- the debugging objects include but are not limited to the position of the profiling block, the position of the detection component, the shooting parameters of the detection component, etc.
- the detection component can be easily debugged and inspected until the detection component passes the inspection, thereby effectively improving the detection accuracy of the bare cell detection system.
- the calibration piece of the contoured surface includes at least one grayscale region in any contoured surface of the contoured large surface, the contoured top surface, the contoured bottom surface, the contoured cathode tab inner surface, the contoured cathode tab outer surface, the contoured anode tab outer surface, and the contoured anode tab inner surface.
- the grayscale levels of the multiple grayscale regions are different.
- the grayscale information of each first region image is compared with the reference grayscale information of each grayscale region to generate a spot inspection result of the first shooting parameter of each detection component.
- the image comparison result can be accurately obtained, and then it can be accurately judged whether each detection component is capable of collecting reliable image data.
- the calibration piece of the contoured surface includes at least one graphic area in any contoured surface of the contoured large surface, the contoured top surface, the contoured bottom surface, the contoured cathode tab inner surface, the contoured cathode tab outer surface, the contoured anode tab outer surface, and the contoured anode tab inner surface.
- the multiple graphic areas have similar shapes but different areas.
- the area information of each second region image is compared with the reference area information of each graphic region to generate a spot inspection result of the second shooting parameter of each detection component.
- the image comparison result can be accurately obtained, and then it can be accurately judged whether each detection component can collect reliable image data.
- an inspection result of each inspection component is generated, including: when the inspection result of the first shooting parameter and the inspection result of the second shooting parameter are both inspection passed, the inspection result of the inspection station is inspection passed; when at least one of the inspection result of the first shooting parameter and the inspection result of the second shooting parameter is inspection failed, the inspection result of the inspection station is inspection failed.
- the upper computer after the upper computer obtains each inspection image, it can input each inspection image into the recognition model, and generate a first shooting parameter inspection result and a second shooting parameter inspection result for each inspection image, wherein the first shooting parameter inspection result can be passed or failed, and the second shooting parameter inspection result can be passed or failed.
- the detection components are verified by combining the two verification features of the contoured surface, so that it is possible to accurately determine whether each detection component is capable of collecting reliable image data.
- Figure 8 is a flow chart of another spot inspection method for a bare cell detection system provided in an embodiment of the present application
- Figure 9 is a flow chart of yet another spot inspection method for a bare cell detection system provided in an embodiment of the present application.
- the spot inspection method may include steps 701 to 721.
- Step 701 the lower computer controls the conveyor line to convey the profiling block to the main body detection component
- Step 702 The lower computer controls the main body detection component to capture the large-surface, top-surface, and bottom-surface images of the profiling block to obtain a large-surface image, a top-surface image, and a bottom-surface image of the profiling block.
- Step 703 determine each grayscale area in each profiling surface image in the profiling block large surface image, the profiling block top surface image and the profiling block bottom surface image, and each profiling surface image by the host computer. Each graphic area within;
- Step 704 The host computer generates a spot inspection result of the main body detection component based on the grayscale area in each profiling surface image and the reference grayscale information of each grayscale area, and based on each graphic area in each profiling surface and the reference area information of each graphic area.
- step 705 If the inspection result of the main body detection component is not passed, go to step 705;
- Step 705 Output the first adjustment information via the host computer, and return to step 702;
- the first adjustment information may include at least one of the following: a position of the profiling block, a position of the subject detection component, and a shooting parameter of the subject detection component.
- Step 706 controlling the conveyor line through the lower computer to convey the profiling block to the first inner tab detection assembly
- Step 707 controlling the first inner tab detection component via the lower computer to photograph the inner surface of the contoured cathode tab to obtain a first image
- Step 708 determining the grayscale area in the first image and each graphic area in the first image by the host computer;
- Step 709 Generate, by the host computer, a spot inspection result of the first inner tab detection component based on the grayscale areas in the first image and the reference grayscale information of each grayscale area, and based on each graphic area in the first image and the reference area information of each graphic area;
- Step 710 Output the second adjustment information via the host computer, and return to step 707;
- the second adjustment information may include at least one of the following: a position of the profiling block, a position of the first inner pole detection assembly, and a shooting parameter of the first inner pole detection assembly.
- step 711 the lower computer controls the conveyor line to convey the profiling block to the outer tab detection assembly
- Step 712 Control the outer ear detection component via the lower computer to photograph the outer surface of the contoured cathode tab to obtain a second image, and photograph the outer surface of the contoured anode tab to obtain a third image.
- Step 713 determining, by the host computer, a grayscale region within each of the second image and the third image, and determining each graphic region within each of the second image and the third image;
- Step 714 Generate, by the host computer, a spot inspection result of the outer tab detection assembly based on the grayscale area in each of the second image and the third image and the reference grayscale information of each grayscale area, and based on each graphic area in each of the second image and the third image and the reference area information of each graphic area;
- step 715 If the inspection result of the outer tab detection component is not passed, go to step 715;
- Step 715 Output the third adjustment information via the host computer, and return to step 712;
- the third adjustment information may include at least one of the following: a position of the profiling block, a position of the outer pole detection component, and a shooting parameter of the outer pole detection component.
- Step 716 controlling the conveyor line through the lower computer to convey the profiling block to the second inner tab detection assembly
- Step 717 controlling the second inner ear detection component via the lower computer to photograph the inner surface of the contoured anode tab to obtain a fourth image
- Step 718 determining the grayscale area in the fourth image and each graphic area in the fourth image by the host computer;
- Step 719 Generate, by the host computer, a spot inspection result of the second inner tab detection assembly based on the grayscale areas in the fourth image and the reference grayscale information of each grayscale area, and based on each graphic area in the fourth image and the reference area information of each graphic area;
- step 720 If the inspection result of the second inner tab detection assembly is not passed, proceed to step 720;
- Step 720 Output the fourth adjustment information via the host computer, and return to step 717;
- the fourth adjustment information may include at least one of the following: a position of the profiling block, a position of the second inner pole detection assembly, and a shooting parameter of the second inner pole detection assembly.
- Step 721 The lower computer controls the conveyor line to transport the profiling block out of the bare cell inspection system.
- each detection station can capture the image of the profiling surface corresponding to each detection station. Afterwards, the host computer can judge the inspection result of each detection station based on the image of the profiling surface corresponding to each detection station. The whole process has little manual participation and effectively improves the inspection efficiency and the spot inspection result. Check accuracy.
- the “detection component” when the “detection component” appears alone, it can refer to any one of the main body detection component, the first inner tab detection component, the outer tab detection component and the second inner tab detection component.
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Abstract
一种裸电芯检测系统及裸电芯检测系统的点检方法。裸电芯检测系统,包括:输送线(10);主体检测组件(21);第一内极耳检测组件(22);外极耳检测组件(23)和第二内极耳检测组件(24);上位机(30),用于检测大面图像、顶面图像、底面图像、阴极极耳内表面图像、阴极极耳外表面图像、阳极极耳外表面图像和阳极极耳内表面图像,得到裸电芯的表面检测结果。
Description
相关申请的交叉引用
本申请要求享有于2024年02月20日提交的名称为“裸电芯检测系统及裸电芯检测系统的点检方法”的中国专利申请第202410187401.6号的优先权,该申请的全部内容通过引用并入本文中。
本申请涉及电池技术领域,特别涉及一种裸电芯检测系统及裸电芯检测系统的点检方法。
随着新能源技术的发展,电池的应用越来越广泛,裸电芯作为电池的重要组成部分,裸电芯的质量状态也越来越被人们所重视。目前,一般采用视觉检测的方式对裸电芯的表面是否合格进行检测,但由于裸电芯的多个表面均需要进行检测,为了适用不同表面的情况,裸电芯的各个表面分别需要配置不同的相机,这就导致了所需的相机的数量多和种类繁杂,且相机位置分散,容易导致对裸电芯表面是否合格的检测结果效率低、准确率低。
发明内容
鉴于上述问题,本申请提供了一种裸电芯检测系统及裸电芯检测系统的点检方法,能够有效提高对裸电芯的各表面的检测结果的效率和准确率。
第一方面,本申请实施例提供了一种裸电芯检测系统,包括:
输送线,用于输送裸电芯经过裸电芯的主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件,裸电芯包括主体,以及
延伸出主体的顶面的阴极极耳和阳极极耳;
主体检测组件,用于在裸电芯到达裸电芯主体检测工位的情况下,拍摄主体的大面、主体的顶面和主体的底面,得到大面图像、顶面图像和底面图像;
第一内极耳检测组件,用于在裸电芯到达第一内极耳检测工位的情况下拍摄裸电芯的阴极极耳的内侧表面,得到阴极极耳内表面图像;
外极耳检测组件,用于在裸电芯到达极耳检测工位的情况下拍摄裸电芯的阴极极耳的外侧表面和阳极极耳的外侧表面,得到阴极极耳外表面图像和阳极极耳外表面图像;
第二内极耳检测组件,用于在裸电芯到达第二内极耳检测工位的情况下拍摄阳极极耳的内侧表面,得到阳极极耳内表面图像;
上位机,用于检测大面图像、顶面图像、底面图像、阴极极耳内表面图像、阴极极耳外表面图像、阳极极耳外表面图像和阳极极耳内表面图像,得到裸电芯的表面检测结果。
基于此,在需要检测裸电芯的表面的情况下,输送线可以将裸电芯分别输送到主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件。各个检测组件可以自动对准各自对应的裸电芯表面,从而实现自动化采集裸电芯的表面图像,最后,在通过上位机通过识别裸电芯各个表面的表面图像,从而可以生成电池表面的检测结果。基于此,可以有效节省人力,且通过上位机来确定检测结果,还能够提高检测效率,以及检测结果的精确性。
在第一方面的一些可实现方式中,输送线,还用于输送仿形块经过主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件,仿形块包括仿形主体,以及延伸出仿形主体的顶面的阴极仿形极耳和阳极仿形极耳;
仿形块与裸电芯的结构相匹配,仿形块包括与裸电芯的大面对应的仿形大面、与裸电芯的顶面对应的仿形顶面、与裸电芯的底面对应的仿形底面、与阴极极耳的内侧表面对应的仿形阴极极耳内表面、与阴极极耳的外侧表面对应的仿形阴极极耳外表面、与阳极极耳的内侧表面对应的仿形阳
极极耳内表面、与阳极极耳的内侧表面对应的仿形阳极极耳外表面;
仿形大面、仿形顶面、仿形底面、仿形阴极极耳内表面、仿形阴极极耳外表面、仿形阳极极耳内表面和仿形阳极极耳外表面均设置有校准件,其中,位于仿形块不同仿形表面的校准件之间形状相似且面积不同;
主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件中任一检测组件,还用于在仿形块到达检测组件对应的检测工位的情况下,拍摄检测组件对应仿形表面的图像,得到点检图像;
上位机,还用于根据每个点检图像,生成每个检测组件的点检结果。
基于此,用于对各个检测工位点检的校准件集成于与真实裸电芯形状、大小一致的仿形块的表面,一方面,便于保管各个校准件,另一方面,可以自动化模拟裸电芯的检测过程,节省人力成本,而且使点检结果更具参考性。
在第一方面的一些可实现方式中,在仿形大面、仿形顶面、仿形底面、仿形阴极极耳内表面、仿形阴极极耳外表面、仿形阳极极耳外表面、仿形阳极极耳内表面中的任一仿形表面内,仿形表面的校准件包括至少一个灰度区域,在灰度区域的数量为多个的情况下,多个灰度区域的灰度等级不同;
上位机,具体还用于针对每个检测组件拍摄的点检图像,在点检图像中获取每个灰度区域对应的第一区域图像,确定每个第一区域图像的灰度信息,将每个第一区域图像的灰度信息与每个灰度区域的参考灰度信息进行对比,生成每个检测组件的第一拍摄参数的点检结果。
基于此,通过将图像中灰度区域的灰度信息与灰度区域的参考灰度信息进行比对,可精确得到图像的比对结果,进而准确判断各个检测组件是否能够采集可靠图像数据。
在第一方面的一些可实现方式中,在仿形大面、仿形顶面、仿形底面、仿形阴极极耳内表面、仿形阴极极耳外表面、仿形阳极极耳外表面、仿形阳极极耳内表面中的任一仿形表面内,仿形表面的校准件包括至少一个图形区域,在图形区域的数量为多个的情况下,多个图形区域的形状相似,且面积大小不同;
上位机,具体还用于针对每个检测组件拍摄的点检图像,在点检图像中获取每个图形区域对应的第二区域图像,确定每个第二区域图像的面积信息,将每个第二区域图像的面积信息与每个图形区域的参考面积信息进行对比,生成每个检测组件的第二拍摄参数的点检结果。
基于此,通过将第二区域图像的面积信息与每个图形区域的参考面积信息进行比对,可精确得到图像的比对结果,进而准确判断各个检测组件是否能够采集可靠图像数据。
在第一方面的一些可实现方式中,裸电芯检测系统还包括下位机;
上位机,还用于向下位机发送图像采集指令;
下位机,用于响应于图像采集指令,生成控制指令;
输送线,还用于响应于控制指令,在主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件之间输送裸电芯或者仿形块。
基于此,实现上位机、下位机、输送线的联动,提高裸电芯检测系统的检测过程的自动化程度,而且,输送线在接收到图像采集指令时才运输裸电芯或者仿形块,减少裸电芯检测系统的损耗。
第二方面,本申请实施例提供一种裸电芯检测系统的点检方法,包括:
通过输送线将仿形块输送至主体检测组件对应的检测工位的情况下,通过主体检测组件拍摄仿形块的仿形大面、仿形顶面和仿形底面,得到仿形块大面图像、仿形块顶面图像和仿形块底面图像;
通过输送线将仿形块输送至第一内极耳检测组件的检测工位的情况下,通过第一内极耳检测组件拍摄仿形块的仿形阴极极耳内表面,得到第一图像;
通过输送线将仿形块输送至外极耳检测组件的检测工位的情况下,通过外极耳检测组件拍摄仿形块的仿形阴极极耳外表面和仿形阳极极耳外表面,得到仿形阴极极耳外表面的第二图像和仿形阳极极耳外表面的第三图像;
通过输送线将仿形块输送至第二内极耳检测组件的检测工位的情况下,通过第二内极耳检测组件拍摄仿形块的仿形阳极极耳内表面,得到第四图像,其中,在仿形大面、仿形顶面、仿形底面、仿形阴极极耳内表面、仿
形阴极极耳外表面、仿形阳极极耳内表面和仿形阳极极耳外表面均设置有校准件,其中,位于仿形块不同仿形表面的校准件之间形状相似且面积不同;
在上位机接收到仿形块大面图像、仿形块顶面图像、仿形块底面图像、第一图像、第二图像、第三图像和第四图像中的任一点检图像的情况下,通过上位机根据点检图像,生成点检图像对应检测组件的点检结果。
基于此,通过获取各检测工位在定仿形块达各检测组件的检测工位的情况下,各检测工位可以拍摄得到各检测工位对应仿形表面的图像,之后,上位机可以基于各检测工位对应仿形表面的图像,判断各检测工位的点检结果,整个过程人工参与量少,且有效提高了点检效率和点检精确性。
在第二方面的一些可实现方式中,通过上位机,在主体检测组件的点检结果为不通过的情况下,输出主体检测组件的第一调整信息,并返回通过主体检测组件拍摄仿形块的仿形大面、仿形顶面和仿形底面,得到仿形块大面图像、仿形块顶面图像和仿形块底面图像的步骤,其中,第一调整信息包括以下至少一项:仿形块的位置、主体检测组件的位置和主体检测组件的拍摄参数;
通过上位机,在第一内极耳检测组件的点检结果为不通过的情况下,输出第一内极耳检测组件的第二调整信息,并返回通过第一内极耳检测组件拍摄仿形块的仿形阴极极耳内表面,得到第一图像的步骤,其中,第二调整信息包括以下至少一项:仿形块的位置、第一内极耳检测组件的位置和第一内极耳检测组件的拍摄参数;
通过上位机,在外极耳检测组件的点检结果为不通过的情况下,输出外极耳检测组件的第三调整信息,并返回通过外极耳检测组件拍摄仿形块的仿形阴极极耳外表面和仿形阳极极耳外表面,得到仿形阴极极耳外表面的第二图像和仿形阳极极耳外表面的第三图像的步骤,其中,第三调整信息包括以下至少一项:仿形块的位置、外极耳检测组件的位置和外极耳检测组件的拍摄参数;
通过上位机,在第二内极耳检测组件的点检结果为不通过的情况下,输出第二内极耳检测组件的第四调整信息,并返回通过第二内极耳检测组
件拍摄仿形块的仿形阳极极耳内表面,得到第四图像的步骤,其中,第四调整信息包括以下至少一项:仿形块的位置、第二内极耳检测组件的位置和第二内极耳检测组件的拍摄参数。
可以方便地对检测组件进行调试、点检,直到检测组件通过点检检测,如此,可以有效提高裸电芯检测系统的检测精确性。
在第二方面的一些可实现方式中,在仿形大面、仿形顶面、仿形底面、仿形阴极极耳内表面、仿形阴极极耳外表面、仿形阳极极耳外表面、仿形阳极极耳内表面中的任一仿形表面内,仿形表面的校准件包括至少一个灰度区域,在灰度区域的数量为多个的情况下,多个灰度区域的灰度等级不同;
根据每个点检图像,生成每个检测组件的点检结果,包括:
通过上位机针对每个检测组件拍摄的点检图像,在点检图像中获取每个灰度区域对应的第一区域图像,确定每个第一区域图像的灰度信息;
将每个第一区域图像的灰度信息与每个灰度区域的参考灰度信息进行对比,生成每个检测组件的第一拍摄参数的点检结果。
在第二方面的一些可实现方式中,在仿形大面、仿形顶面、仿形底面、仿形阴极极耳内表面、仿形阴极极耳外表面、仿形阳极极耳外表面、仿形阳极极耳内表面中的任一仿形表面内,仿形表面的校准件包括至少一个图形区域,在图形区域的数量为多个的情况下,多个图形区域的形状相似,且面积大小不同;
根据每个点检图像,生成每个检测组件的点检结果,包括:
通过上位机针对每个检测组件拍摄的点检图像,在点检图像中获取每个图形区域对应的第二区域图像,确定每个第二区域图像的面积信息;
将每个第二区域图像的面积信息与每个图形区域的参考面积信息进行对比,生成每个检测组件的第二拍摄参数的点检结果。
在第二方面的一些可实现方式中,根据每个点检图像,生成每个检测组件的点检结果,包括:
在第一拍摄参数的点检结果和第二拍摄参数的点检结果均为检测通过的情况下,检测工位的点检结果为检测通过;
在第一拍摄参数的点检结果和第二拍摄参数的点检结果至少一者为检测不通过的情况下,检测工位的检测结果为检测不通过。
第三方面,本申请提供一种裸电芯的检测方法,包括:
通过输送线将裸电芯输送至主体检测组件对应的检测工位的情况下,通过主体检测组件拍摄裸电芯主体的大面、主体的顶面和主体的底面,得到大面图像、顶面图像和底面图像,其中,裸电芯还包括延伸出主体的顶面的阴极极耳和阳极极耳;
通过输送线将裸电芯输送至第一内极耳检测组件的检测工位的情况下,通过第一内极耳检测组件拍摄裸电芯的阴极极耳的内侧表面,得到阴极极耳外表面图像;
通过输送线将裸电芯输送至外极耳检测组件的检测工位的情况下,通过外极耳检测组件拍摄裸电芯的阴极极耳的外侧表面和阳极极耳的外侧表面,得到阴极极耳外表面图像和阳极极耳外表面图像;
通过输送线将裸电芯输送至第二内极耳检测组件的检测工位的情况下,通过第二内极耳检测组件拍摄阳极极耳的内侧表面,得到阳极极耳内表面图像;
通过上位机检测大面图像、顶面图像、底面图像、阴极极耳内表面图像、阴极极耳外表面图像、阳极极耳外表面图像和阳极极耳内表面图像,得到裸电芯的表面检测结果。
基于此,在需要检测裸电芯的表面的情况下,输送线可以将裸电芯分别输送到主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件。各个检测组件可以自动对准各自对应的裸电芯表面,从而实现自动化采集裸电芯的表面图像,最后,在通过上位机通过识别裸电芯各个表面的表面图像,从而可以生成电池表面的检测结果。基于此,可以有效节省人力,且通过上位机来确定检测结果,还能够提高检测效率,以及检测结果的精确性。
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和
其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:
图1为本申请一些实施例提供的裸电芯检测系统的结构示意图;
图2为本申请一些实施例提供的一种裸电芯检测方法的流程示意图;
图3为本申请一些实施例提供的一种裸电芯检测工位的设置示意图;
图4为本申请一些实施例提供的一种仿形块的结构示意图;
图5为本申请一些实施例提供的另一种仿形块的结构示意图;
图6为本申请一些实施例提供的再一种仿形块的结构示意图;
图7为本申请一些实施例所提供的一种裸电芯检测系统的点检方法的流程示意图;
图8为本申请一些实施例所提供的另一裸电芯检测系统的点检方法的流程示意图;
图9为本申请一些实施例所提供的再一裸电芯检测系统的点检方法的流程示意图;
图10为本申请一些实施例提供的一种校准件结构示意图。
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。
除非另有定义,本申请所使用的所有的技术和科学术语与属于本申请
的技术领域的技术人员通常理解的含义相同;在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。本申请的说明书和权利要求书或上述附图中的术语“第一”、“第二”等是用于区别不同对象,而不是用于描述特定顺序或主次关系。
在本申请中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“附接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
本申请中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本申请中字符“/”,一般表示前后关联对象是一种“或”的关系。
在本申请的实施例中,相同的附图标记表示相同的部件,并且为了简洁,在不同实施例中,省略对相同部件的详细说明。应理解,附图示出的本申请实施例中的各种部件的厚度、长宽等尺寸,以及集成装置的整体厚度、长宽等尺寸仅为示例性说明,而不应对本申请构成任何限定。
本申请中出现的“多个”指的是两个以上(包括两个)。
本申请中术语“平行”不仅包括绝对平行的情况,也包括了工程上常规认知的大致平行的情况;同时,“垂直”也不仅包括绝对垂直的情况,还包括工程上常规认知的大致垂直的情况。
随着新能源技术的发展,电池的应用越来越广泛,例如应用于手机、笔记本电脑、电瓶车、电动汽车、电动飞机、电动轮船、电动玩具汽车、电动玩具轮船、电动玩具飞机和电动工具等上。裸电芯作为电池的重要组成部分,裸电芯的质量状态也越来越被人们所重视。
目前,一般采用视觉检测的方式对裸电芯的表面是否合格进行检测,但由于裸电芯的多个表面均需要进行检测,为了适用不同表面的情况,裸电芯的各个表面分别需要配置不同的相机,这就导致了所需的相机的数量多和种类繁杂,且相机位置分散,容易导致对裸电芯表面是否合格的检测结果效率低、准确率低。
示例性的,裸电芯可以作为电极组件,其中,电池单体一般包括电极组件。裸电芯包括正极、负极以及隔离件。在电池单体充放电过程中,活性离子(例如锂离子)在正极和负极之间往返嵌入和脱出。隔离件设置在正极和负极之间,可以起到防止正负极短路的作用,同时可以使活性离子通过。裸电芯的可以为卷绕结构,示例性的,裸电芯中的正极片、负极片卷绕成卷绕结构。裸电芯还可以为叠片结构,示例性的,裸电芯中的正极片、负极片可分别设置多个,多个正极片和多个负极片交替层叠设置。
在相关技术中,为了提高对裸电芯的表面的检测精度,常常采用人工查验的方式对裸电芯的表面进行逐一检测或者抽检。然而,随着裸电芯的表面生产过程对品质的要求越来越高,以及生产速度的提高,通过人工查验的方式不仅给检测人员带来极大的工作压力,还可能存在着检测不到位和工作效率低等问题,随之也造成的了人力成本较高。
基于以上考虑,为了提高对裸电芯的表面检测结果效率和准确率,本申请实施例提供了一种裸电芯检测系统,在裸电芯检测系统中包括输送线、裸电芯的主体检测组件、第一内极耳检测组件、外极耳检测组件、第二内极耳检测组件和上位机。在需要检测裸电芯的表面的情况下,输送线可以将裸电芯分别输送到主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件。各个检测组件可以自动对准各自对应的裸电芯表面,从而实现自动化采集裸电芯的表面图像,最后,在通过上位机通过识别裸电芯各个表面的表面图像,从而可以生成电池表面的检测结果。基
于此,可以有效节省人力,且通过上位机来确定检测结果,还能够提高检测效率,以及检测结果的精确性。
下面首先结合图1对本申请实施例提供的裸电芯检测系统进行详细说明。结合图1所示,输送线10,用于输送裸电芯经过裸电芯的主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件,裸电芯包括主体,以及延伸出主体的顶面的阴极极耳和阳极极耳;
主体检测组件21,用于在裸电芯到达裸电芯主体检测工位的情况下,拍摄主体的大面、主体的顶面和主体的底面,得到大面图像、顶面图像和底面图像;
第一内极耳检测组件22,用于在裸电芯到达第一内极耳检测工位的情况下拍摄裸电芯的阴极极耳的内侧表面,得到阴极极耳内表面图像;
外极耳检测组件23,用于在裸电芯到达极耳检测工位的情况下拍摄裸电芯的阴极极耳的外侧表面和阳极极耳的外侧表面,得到阴极极耳外表面图像和阳极极耳外表面图像;
第二内极耳检测组件24,用于在裸电芯到达第二内极耳检测工位的情况下拍摄阳极极耳的内侧表面,得到阳极极耳内表面图像;
上位机30,用于检测大面图像、顶面图像、底面图像、阴极极耳内表面图像、阴极极耳外表面图像、阳极极耳外表面图像和阳极极耳内表面图像,得到裸电芯的表面检测结果。
示例性的,在裸电芯检测系统中可以预先配置输送线的输送路径,并在输送路径上设定主体组件对应的主体检测工位、第一内极耳检测组件对应的第一内极耳检测工位、外极耳检测组件对应的外极耳检测检测工位和第二内极耳检测组件对应的第二内极耳检测工位。
在裸电芯到达主体检测工位的情况下,主体检测组件可以拍摄主体的大面、主体的顶面和主体的底面,得到大面图像、顶面图像和底面图像。
可选地,在主体检测组件可以包括与大面、顶面和底面分别对应的三个相机,在裸电芯到达主体检测工位后,可以通过下位机控制三个相机执行拍摄,从而可以得到裸电芯的大面图像、顶面图像和底面图像。在主体检测组件拍摄完成后,主体检测组件可以向上位机发送拍摄的大面图像、
顶面图像、底面图像。
裸电芯还包括延伸出主体的顶面的阴极极耳和阳极极耳,其中,阳极极耳和阴极极耳沿裸电芯的长度方向排列在裸电芯的顶面,其中,阴极极耳的内侧表面与阳极极耳的内侧表面沿裸电芯的长度方向相对,阴极极耳的外侧表面与阳极极耳的外侧表面沿裸电芯的长度方向相背。
在裸电芯到达第一内极耳检测工位的情况下,第一内极耳检测可以拍摄阴极极耳的内侧表面。可选地,第一内极耳检测组件中可以包括一个用于拍摄阴极极耳的内侧表面的相机。
在第一内极耳检测组件完成拍摄后,可以向上位机发送所拍的阴极极耳内表面图像。
在裸电芯到达外极耳检测工位的情况下,外极耳检测可以拍摄阴极极耳的外侧表面和阳极极耳的外侧表面。可选地,外极耳检测组件中可以包括一个用于拍摄阴极极耳的外侧表面的相机和一个用于拍摄阳极极耳的外侧表面的相机。
在外极耳检测组件完成拍摄后,可以向上位机发送所拍的阴极极耳外表面图像和阳极极耳外表面图像。
在裸电芯到达第二内极耳检测工位的情况下,第二内极耳检测可以拍摄阳极极耳的内侧表面。可选地,第二内极耳检测组件中可以包括一个用于拍摄阳极极耳的内侧表面的相机。
在第二内极耳检测组件完成拍摄后,可以向上位机发送所拍的在裸电芯到达第一内极耳检测工位的情况下,第一内极耳检测可以拍摄阴极极耳的内侧表面。可选地,第一内极耳检测组件中可以包括一个用于拍摄阴极极耳的内侧表面的相机。
在第一内极耳检测组件完成拍摄后,可以向上位机发送所拍的阴极极耳内表面图像。
在一些实施例中,上位机可以是包括处理器以及存储有计算机程序指令的存储器的设备。其中,计算机程序指令可以是识别图像的神经网络模型,也可以是对图像数据进行逻辑运算的指令。在处理器中可以包括中央处理器,或者特定集成电路,或者可以被配置成实施本申请实施例的一个
或多个集成电路。存储器可以包括用于信息或指令的大容量存储器。可选地,存储器可在上位机的内部或外部。处理器通过读取并执行存储器中存储的计算机程序指令,从而分别识别大面图像、顶面图像、底面图像、阴极极耳内表面图像、阴极极耳外表面图像、阳极极耳外表面图像和阳极极耳内表面图像,得到裸电芯的表面检测结果。
根据本申请实施例,在需要检测裸电芯的表面的情况下,输送线可以将裸电芯分别输送到主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件。各个检测组件可以自动对准各自对应的裸电芯表面,从而实现自动化采集裸电芯的表面图像,最后,在通过上位机通过识别裸电芯各个表面的表面图像,从而可以生成电池表面的检测结果。基于此,可以有效节省人力,且通过上位机来确定检测结果,还能够提高检测效率,以及检测结果的精确性。
图2是本申请实施例提供的一种裸电芯检测方法的流程示意图,结合图2所示,裸电芯检测方法可以包括步骤201至步骤205。
步骤201,通过输送线将裸电芯输送至主体检测组件对应的检测工位的情况下,通过所述主体检测组件拍摄所述裸电芯主体的大面、所述主体的顶面和所述主体的底面,得到大面图像、顶面图像和底面图像,其中,所述裸电芯还包括延伸出所述主体的顶面的阴极极耳和阳极极耳;
步骤202,通过输送线将裸电芯输送至第一内极耳检测组件的检测工位的情况下,通过第一内极耳检测组件拍摄所述裸电芯的阴极极耳的内侧表面,得到阴极极耳外表面图像;
步骤203,通过输送线将裸电芯输送至外极耳检测组件的检测工位的情况下,通过所述外极耳检测组件拍摄所述裸电芯的阴极极耳的外侧表面和所述阳极极耳的外侧表面,得到阴极极耳外表面图像和阳极极耳外表面图像;
步骤204,通过输送线将裸电芯输送至第二内极耳检测组件的检测工位的情况下,通过所述第二内极耳检测组件拍摄所述阳极极耳的内侧表面,得到阳极极耳内表面图像;
步骤205,通过上位机检测所述大面图像、顶面图像、底面图像、阴
极极耳内表面图像、阴极极耳外表面图像、阳极极耳外表面图像和阳极极耳内表面图像,得到所述裸电芯的表面检测结果。
示例性的,图3是本申请实施例提供的一种裸电芯检测工位的设置示意图,结合图3所示,第一工位1为主体检测组件对应的检测工位,第二工位2为第一内极耳检测组件的检测工位,第三工位3为极耳检测组件的检测工位,第四工位4为第二内极耳检测组件的检测工位,可以理解的是,各个工位的位置可以根据实际检测需求进行设置,在此并不限制。
可选地,步骤201至步骤204用来表示输送线可以将裸电芯分别输送至主体检测组件、第一内极耳检测组件、外极耳检测组件第二内极耳检测组件分别对应的检测工位,而不是对输送顺序的具体限定。而主体检测组件、第一内极耳检测组件、外极耳检测组件第二内极耳检测组件分别对应的检测工位的输送顺序,可以根据裸电芯中主体检测组件、第一内极耳检测组件、外极耳检测组件第二内极耳检测组件分别对应的检测工位实际顺序确定。
根据本申请实施例,输送线可以将裸电芯分别输送到主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件。各个检测组件可以自动对准各自对应的裸电芯表面,从而实现自动化采集裸电芯的表面图像,最后,在通过上位机通过识别裸电芯各个表面的表面图像,从而可以生成电池表面的检测结果。基于此,可以有效节省人力,且通过上位机来确定检测结果,还能够提高检测效率,以及检测结果的精确性。
在一些实施例中,为了提高裸电芯检测系统的输出裸电芯表面的检测结果的准确性,还可以在裸电芯检测系统执行检测之前,或者根据预设的检测周期,对裸电芯检测系统中的每个检测组件进行点检。
具体地,图4是本申请实施例提供的一种仿形块的结构示意图,图5是本申请实施例提供的另一种仿形块的结构示意图,图6是本申请实施例提供的再一种仿形块的结构示意图,结合图4、图5和图6所示,仿形块与裸电芯的结构相匹配,仿形块包括与裸电芯的大面对应的仿形大面、与裸电芯的顶面对应的仿形顶面、与裸电芯的底面对应的仿形底面、与阴极极耳的内侧表面对应的仿形阴极极耳内表面、与阴极极耳的外侧表面对应的
仿形阴极极耳外表面、与阳极极耳的内侧表面对应的仿形阳极极耳内表面、与阳极极耳的内侧表面对应的仿形阳极极耳外表面。
继续结合图4、图5和图6所示,仿形大面41、仿形顶面42、仿形底面43、仿形阴极极耳内表面44、仿形阴极极耳外表面45、仿形阳极极耳内表面46和仿形阳极极耳外表面47均设置有校准件,其中,位于仿形块不同仿形表面的校准件之间形状相似且面积不同。
在裸电芯检测系统中,输送线,还用于输送仿形块经过主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件,仿形块包括仿形主体,以及延伸出仿形主体的顶面的阴极仿形极耳和阳极仿形极耳;
主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件中任一检测组件,还用于在仿形块到达检测组件对应的检测工位的情况下,拍摄检测组件对应仿形表面的图像,得到点检图像;
上位机,还用于根据每个点检图像,生成每个检测组件的点检结果。
示例性的,仿形块可以是仿造真实裸电芯制作的一个产品,该仿形块的形状与真实裸电芯的形状是一致的,该仿形块的大小与真实裸电芯的大小是一致的。例如,真实裸电芯的主体部分为矩形,仿形块的主体部分为矩形;真实裸电芯的主体顶面延伸出阳极极耳和阴极极耳,仿形块的主体顶面延伸出仿形阳极极耳和仿形阴极极耳。
例如,仿形块外形尺寸可以依据蓝本电芯图纸尺寸设计,仿形块厚度按照阳极隔膜长度设计,避免极耳内测棱镜撞到点检块,依据最窄极耳尺寸设计台阶,依据蓝本电芯极耳宽度设计尺寸,按最窄极耳宽度设计台阶,便于校验相机的溶图,以及在仿形块的各个仿形表面,依据校验件的尺寸设计贴件空间,例如,对应每个校验件在贴至仿形表面的贴件空间后,校验件在贴件空间中可以预留有2-3mm空间冗余,方便更换、重贴校验件。
在裸电芯检测系统中,输出线可以将裸电芯分别输送到主体检测组件、所述第一内极耳检测组件、所述外极耳检测组件和第二内极耳检测组件分别对应的检测工位,以供各个检测工位对仿形块进行拍摄。
具体地,主体检测组件、所述第一内极耳检测组件、所述外极耳检测组件和第二内极耳检测组件分别可以拍摄得到仿形块各仿形表面的图像。
上位机在获取仿形块各仿形表面的图像之后,可以识别图像中是否包括校准件、检测校准件的位置,从而确定各个检测组件的位置是否需要校正,上位机还可以识别图像中校准件灰度值等图像数据,从而确定各个检测组件中相机的参数是否需要调整。
根据本申请实施例,用于对各个检测工位点检的校准件集成于与真实裸电芯形状、大小一致的仿形块的表面,一方面,便于保管各个校准件,另一方面,可以自动化模拟裸电芯的检测过程,节省人力成本,而且使点检结果更具参考性,而且由于可以在裸电芯系统运行过程中执行对各个检测组件的点检,可以有效减少裸电芯检测系统停机带来的设备损耗。
在一些实施例中,在仿形大面、仿形顶面、仿形底面、仿形阴极极耳内表面、仿形阴极极耳外表面、仿形阳极极耳外表面、仿形阳极极耳内表面中的任一仿形表面内,校准件包括至少一个灰度区域,在灰度区域的数量为多个的情况下,多个灰度区域的灰度等级不同;
上位机,具体还用于针对每个检测组件拍摄的点检图像,在点检图像中获取每个灰度区域对应的第一区域图像,确定每个第一区域图像的灰度信息,将每个第一区域图像的灰度信息与每个灰度区域的参考灰度信息进行对比,生成每个检测组件的第一拍摄参数的点检结果。
示例性的,图10是本申请实施例提供的一种校准件结构示意图,结合图10所示,在校准件中可以包括多个灰度等级不同的灰度区域。例如,灰度区域501、灰度区域502、灰度区域503和灰度区域504。可以看出,灰度区域501、灰度区域502、灰度区域503和灰度区域504之间的灰度值不同。
可选地,多个灰度区域的灰阶(0-255)可以从浅至深按照百分比梯度分布,相邻两个灰阶公差可以相差20个灰度值。上位机通过获取每个灰度区域对应的第一区域图像,确定每个第一区域图像的灰度信息,从而将每个第一区域图像的灰度信息与每个灰度区域的参考灰度信息进行对比,生成每个检测组件的第一拍摄参数的点检结果。其中,第一拍摄参数可以包括相机的白平衡参数。
根据本申请实施例,通过将图像中灰度区域的灰度信息与灰度区域的
参考灰度信息进行比对,可精确得到图像的比对结果,进而准确判断各个检测组件是否能够采集可靠图像数据。
在一些实施例中,在仿形大面、仿形顶面、仿形底面、仿形阴极极耳内表面、仿形阴极极耳外表面、仿形阳极极耳外表面、仿形阳极极耳内表面中的任一仿形表面内,仿形表面的校准件包括至少一个图形区域,在图形区域的数量为多个的情况下,多个图形区域的形状相似,且面积大小不同;
上位机,具体还用于针对每个检测组件拍摄的点检图像,在点检图像中获取每个图形区域对应的第二区域图像,确定每个第二区域图像的面积信息,将每个第二区域图像的面积信息与每个图形区域的参考面积信息进行对比,生成每个检测组件的第二拍摄参数的点检结果。
可选地,在校准件中,图形区域与灰度区域的位置关系可以完全重合、部分重复或者不重合在此并不限制。在校准件中还可以包括多个图形区域。可选地,图形区域包括但不限于圆形、三角形、矩形、五边形等规则形状,还可以包括不规则形状。
可选地,在每个校准件中灰度区域与图形区域可以一一对应设置。为了便于理解,下面以圆形为例进行介绍,继续结合图10所示,图形区域位于灰度区域内,也即,灰度区域与图形区域重合,且灰度区域与图形区域的几何中心重合。继续结合图10所示,图形区域505、图形区域506、图形区域507和图形区域508。可以看出,图形区域505、图形区域506、图形区域507和图形区域508之间的面积不同。
可选地,校准件可以包括外框和主体部,外框围绕主体部设置,灰度区域和图形区域均设置于主体部内,基于此,通过在校准件中融合两个校准特征,有利于提高校验准确性。
在一些实施例中,在校准件中可以包括多个面积大小不同的图形区域。示例性的,结合图10所示,相邻两个图形区域的直径之差可以是0.2毫米。
对应每个检测组件,上位机通过识别校准件中的图形区域,并对比图形区域的面积信息与图形区域的参考面积信息,生成每个检测组件的第二拍摄参数的点检结果。示例性的,第二拍摄参数例如相机镜头畸变参数、
像素毫米转换比等。
根据本申请实施例,通过将第二区域图像的面积信息与每个图形区域的参考面积信息进行比对,可精确得到图像的比对结果,进而准确判断各个检测组件是否能够采集可靠图像数据。
在本申请的一些实施例中,裸电芯检测系统还包括下位机;具体地,上位机,还用于向下位机发送图像采集指令;下位机,用于响应于图像采集指令,生成控制指令;输送线,还用于响应于控制指令,在主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件之间输送裸电芯或者仿形块。
具体地,上位机通过向下位机发送图像采集指令,下位机在接收到图像采集指令的情况下,生成控制指令,然后输送线可以基于该控制指令,将裸电芯或者仿形块输送至目标检测组件对应的检测工位。如此,实现上位机、下位机、输送线的联动,提高裸电芯检测系统的检测过程的自动化程度,而且,输送线在接收到图像采集指令时才运输裸电芯或者仿形块,减少裸电芯检测系统的损耗。
基于与本申请实施例提供的裸电芯检测系统相同的发明构思,本申请实施例还提供了一种裸电芯检测系统的点检方法。图7本申请实施例提供的一种裸电芯检测系统的点检方法的流程示意图,结合图7所示,裸电芯检测系统的点检方法可以包括步骤301至步骤305。
步骤301,通过输送线将仿形块输送至主体检测组件对应的检测工位的情况下,通过主体检测组件拍摄仿形块的仿形大面、仿形顶面和仿形底面,得到仿形块大面图像、仿形块顶面图像和仿形块底面图像;
步骤302,通过输送线将仿形块输送至第一内极耳检测组件的检测工位的情况下,通过第一内极耳检测组件拍摄仿形块的仿形阴极极耳内表面,得到第一图像;
步骤303,通过输送线将仿形块输送至外极耳检测组件的检测工位的情况下,通过外极耳检测组件拍摄仿形块的仿形阴极极耳外表面和仿形阳极极耳外表面,得到仿形阴极极耳外表面的第二图像和仿形阳极极耳外表面的第三图像;
步骤304,通过输送线将仿形块输送至第二内极耳检测组件的检测工位的情况下,通过第二内极耳检测组件拍摄仿形块的仿形阳极极耳内表面,得到第四图像,其中,在仿形大面、仿形顶面、仿形底面、仿形阴极极耳内表面、仿形阴极极耳外表面、仿形阳极极耳内表面和仿形阳极极耳外表面均设置有校准件,其中,位于仿形块不同仿形表面的校准件之间形状相似且面积不同;
步骤305,在上位机接收到仿形块大面图像、仿形块顶面图像、仿形块底面图像、第一图像、第二图像、第三图像和第四图像中的任一点检图像的情况下,通过上位机根据点检图像,生成点检图像对应检测组件的点检结果。
基于此,通过获取各检测工位在定仿形块达各检测组件的检测工位的情况下,各检测工位可以拍摄得到各检测工位对应仿形表面的图像,之后,上位机可以基于各检测工位对应仿形表面的图像,判断各检测工位的点检结果,整个过程人工参与量少,且有效提高了点检效率和点检精确性。
在一些实施例中,通过上位机,在主体检测组件的点检结果为不通过的情况下,输出主体检测组件的第一调整信息,并返回通过主体检测组件拍摄仿形块的仿形大面、仿形顶面和仿形底面,得到仿形块大面图像、仿形块顶面图像和仿形块底面图像的步骤,其中,第一调整信息包括以下至少一项:仿形块的位置、主体检测组件的位置和主体检测组件的拍摄参数;
通过上位机,在第一内极耳检测组件的点检结果为不通过的情况下,输出第一内极耳检测组件的第二调整信息,并返回通过第一内极耳检测组件拍摄仿形块的仿形阴极极耳内表面,得到第一图像的步骤,其中,第二调整信息包括以下至少一项:仿形块的位置、第一内极耳检测组件的位置和第一内极耳检测组件的拍摄参数;
通过上位机,在外极耳检测组件的点检结果为不通过的情况下,输出外极耳检测组件的第三调整信息,并返回通过外极耳检测组件拍摄仿形块的仿形阴极极耳外表面和仿形阳极极耳外表面,得到仿形阴极极耳外表面的第二图像和仿形阳极极耳外表面的第三图像的步骤,其中,第三调整信息包括以下至少一项:仿形块的位置、外极耳检测组件的位置和外极耳检
测组件的拍摄参数;
通过上位机,在第二内极耳检测组件的点检结果为不通过的情况下,输出第二内极耳检测组件的第四调整信息,并返回通过第二内极耳检测组件拍摄仿形块的仿形阳极极耳内表面,得到第四图像的步骤,其中,第四调整信息包括以下至少一项:仿形块的位置、第二内极耳检测组件的位置和第二内极耳检测组件的拍摄参数。
基于此,在每个检测组件的点检结果为不通过的情况下,说明点检组件需要进行调试,可选地,调试的对象包括但不限于仿形块的位置、检测组件的位置、检测组件的拍摄参数等。
根据本申请实施例,可以方便地对检测组件进行调试、点检,直到检测组件通过点检检测,如此,可以有效提高裸电芯检测系统的检测精确性。
在一些实施例中,在仿形大面、仿形顶面、仿形底面、仿形阴极极耳内表面、仿形阴极极耳外表面、仿形阳极极耳外表面、仿形阳极极耳内表面中的任一仿形表面内,仿形表面的校准件包括至少一个灰度区域,在灰度区域的数量为多个的情况下,多个灰度区域的灰度等级不同;
根据每个点检图像,生成每个检测组件的点检结果,包括:
通过上位机针对每个检测组件拍摄的点检图像,在点检图像中获取每个灰度区域对应的第一区域图像,确定每个第一区域图像的灰度信息;
将每个第一区域图像的灰度信息与每个灰度区域的参考灰度信息进行对比,生成每个检测组件的第一拍摄参数的点检结果。
根据本申请实施例,通过将图像中灰度区域的灰度信息与灰度区域的参考灰度信息进行比对,可精确得到图像的比对结果,进而准确判断各个检测组件是否能够采集可靠图像数据。
在一些实施例中,在仿形大面、仿形顶面、仿形底面、仿形阴极极耳内表面、仿形阴极极耳外表面、仿形阳极极耳外表面、仿形阳极极耳内表面中的任一仿形表面内,仿形表面的校准件包括至少一个图形区域,在图形区域的数量为多个的情况下,多个图形区域的形状相似,且面积大小不同;
根据每个点检图像,生成每个检测组件的点检结果,包括:
通过上位机针对每个检测组件拍摄的点检图像,在点检图像中获取每个图形区域对应的第二区域图像,确定每个第二区域图像的面积信息;
将每个第二区域图像的面积信息与每个图形区域的参考面积信息进行对比,生成每个检测组件的第二拍摄参数的点检结果。
基于此,通过将第二区域图像的面积信息与每个图形区域的参考面积信息进行比对,可精确得到图像的比对结果,进而准确判断各个检测组件是否能够采集可靠图像数据。
在一些实施例中,根据每个点检图像,生成每个检测组件的点检结果,包括:在第一拍摄参数的点检结果和第二拍摄参数的点检结果均为检测通过的情况下,检测工位的点检结果为检测通过;在第一拍摄参数的点检结果和第二拍摄参数的点检结果至少一者为检测不通过的情况下,检测工位的检测结果为检测不通过。
具体地,上位机获取到每个点检图像后,可以将每个点检图像输入识别模型,可以对应每个点检图像生成一个第一拍摄参数的点检结果和一个第二拍摄参数的点检结果,其中,第一拍摄参数的点检结果可以是通过或者不通过,第二拍摄参数的点检结果可以是通过或者不通过。
基于本申请实施例,通过结合仿形表面的两个校验特征,对检测组件进行校验,从而可以准确判断各个检测组件是否能够采集可靠图像数据。
为了更清楚地说明本申请实施例对裸电芯检测系统中个检测组件的点检过程,下面结合一个具体的实施例对点检方法进行介绍。
图8是本申请实施例提供的另一裸电芯检测系统的点检方法的流程示意图,图9是是本申请实施例提供的再一裸电芯检测系统的点检方法的流程示意图,结合图8和图9所示,点检方法可以包括步骤701至步骤721。
步骤701,通过下位机控制输送线将仿形块输送至主体检测组件;
步骤702,通过下位机控制主体检测组件拍摄仿形块的仿形大面、仿形顶面和仿形表面,得到仿形块大面图像、仿形块顶面图像和仿形块底面图像;
步骤703,通过上位机确定仿形块大面图像、仿形块顶面图像和仿形块底面图像中的每个仿形表面图像内的每个灰度区域,以及每个仿形表面
内的每个图形区域;
步骤704,通过上位机根据每个仿形表面图像内灰度区域和每个所述灰度区域的参考灰度信息,以及根据每个仿形表面内每个图形区域和每个图形区域的参考面积信息,生成主体检测组件的点检结果;
在主体检测组件的点检结果为不通过的情况,进入步骤705;
在主体检测组件的点检结果为通过的情况下,进入步骤706;
步骤705,通过上位机输出第一调整信息,并返回步骤702;
第一调整信息可以包括以下至少一项:仿形块的位置、主体检测组件的位置和主体检测组件的拍摄参数。
步骤706,通过下位机控制输送线将仿形块输送至第一内极耳检测组件;
步骤707,通过下位机控制第一内极耳检测组件拍摄仿形阴极极耳的内侧表面,得到第一图像;
步骤708,通过上位机确定第一图像内的灰度区域,以及确定第一图像内的每个图形区域;
步骤709,通过上位机根据第一图像内的灰度区域和每个所述灰度区域的参考灰度信息,以及根据第一图像内的每个图形区域和每个图形区域的参考面积信息,生成第一内极耳检测组件的点检结果;
在第一内极耳检测组件的点检结果为不通过的情况,进入步骤710;
在第一内极耳检测组件的点检结果为通过的情况下,进入步骤711;
步骤710,通过上位机输出第二调整信息,并返回步骤707;
第二调整信息可以包括以下至少一项:仿形块的位置、第一内极检测组件的位置和第一内极检测组件的拍摄参数。
继续结合图8所示,步骤711,通过下位机控制输送线将仿形块输送至外极耳检测组件;
步骤712,通过下位机控制外耳检测组件拍摄仿形阴极极耳的外侧表面,得到第二图像,以及拍摄仿形阳极极耳外表面,得到第三图像;
步骤713,通过上位机确定第二图像和第三图像中每个图像内的灰度区域,以及确定第二图像和第三图像中每个图像内的每个图形区域;
步骤714,通过上位机根据第二图像和第三图像中每个图像内的灰度区域和每个所述灰度区域的参考灰度信息,以及根据第二图像和第三图像中每个图像内的每个图形区域和每个图形区域的参考面积信息,生成外极耳检测组件的点检结果;
在外极耳检测组件的点检结果为不通过的情况,进入步骤715;
在外极耳检测组件的点检结果为通过的情况下,进入步骤716;
步骤715,通过上位机输出第三调整信息,并返回步骤712;
第三调整信息可以包括以下至少一项:仿形块的位置、外极检测组件的位置和外极检测组件的拍摄参数。
步骤716,通过下位机控制输送线将仿形块输送至第二内极耳检测组件;
步骤717,通过下位机控制第二内耳检测组件拍摄仿形阳极极耳的内侧表面,得到第四图像;
步骤718,通过上位机确定第四图像内的灰度区域,以及确定第四图像内的每个图形区域;
步骤719,通过上位机根据第四图像内的灰度区域和每个所述灰度区域的参考灰度信息,以及根据第四图像内的每个图形区域和每个图形区域的参考面积信息,生成第二内极耳检测组件的点检结果;
在第二内极耳检测组件的点检结果为不通过的情况,进入步骤720;
在第二内极耳检测组件的点检结果为通过的情况下,进入步骤721;
步骤720,通过上位机输出第四调整信息,并返回步骤717;
第四调整信息可以包括以下至少一项:仿形块的位置、第二内极检测组件的位置和第二内极检测组件的拍摄参数。
步骤721,通过下位机控制输送线将仿形块运出裸电芯检测系统。
根据本申请实施例,通过获取各检测工位在定仿形块达各检测组件的检测工位的情况下,各检测工位可以拍摄得到各检测工位对应仿形表面的图像,之后,上位机可以基于各检测工位对应仿形表面的图像,判断各检测工位的点检结果,整个过程人工参与量少,且有效提高了点检效率和点
检精确性。
可以理解的是,在本申请实施例中在“检测组件”单独出现时,可以指主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件中的任意一个检测组件。
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。
Claims (11)
- 一种裸电芯检测系统,包括:输送线,用于输送裸电芯经过裸电芯的主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件,所述裸电芯包括主体,以及延伸出所述主体的顶面的阴极极耳和阳极极耳;所述主体检测组件,用于在裸电芯到达裸电芯主体检测工位的情况下,拍摄所述主体的大面、所述主体的顶面和所述主体的底面,得到大面图像、顶面图像和底面图像;所述第一内极耳检测组件,用于在裸电芯到达第一内极耳检测工位的情况下拍摄所述裸电芯的阴极极耳的内侧表面,得到阴极极耳内表面图像;所述外极耳检测组件,用于在裸电芯到达极耳检测工位的情况下拍摄所述裸电芯的阴极极耳的外侧表面和所述阳极极耳的外侧表面,得到阴极极耳外表面图像和阳极极耳外表面图像;所述第二内极耳检测组件,用于在裸电芯到达第二内极耳检测工位的情况下拍摄所述阳极极耳的内侧表面,得到阳极极耳内表面图像;上位机,用于检测所述大面图像、顶面图像、底面图像、阴极极耳内表面图像、阴极极耳外表面图像、阳极极耳外表面图像和阳极极耳内表面图像,得到所述裸电芯的表面检测结果。
- 根据权利要求1所述的系统,其中,所述输送线,还用于输送仿形块经过所述主体检测组件、所述第一内极耳检测组件、所述外极耳检测组件和第二内极耳检测组件,所述仿形块包括仿形主体,以及延伸出所述仿形主体的顶面的阴极仿形极耳和阳极仿形极耳;所述仿形块与所述裸电芯的结构相匹配,所述仿形块包括与所述裸电芯的大面对应的仿形大面、与所述裸电芯的顶面对应的仿形顶面、与所述裸电芯的底面对应的仿形底面、与阴极极耳的内侧表面对应的仿形阴极极耳内表面、与阴极极耳的外侧表面对应的仿形阴极极耳外表面、与阳极极耳的内侧表面对应的仿形阳极极耳内表面、与阳极极耳的内侧表面对应的仿形阳极极耳外表面;所述仿形大面、所述仿形顶面、所述仿形底面、所述仿形阴极极耳内表面、所述仿形阴极极耳外表面、所述仿形阳极极耳内表面和所述仿形阳极极耳外表面均设置有校准件,其中,位于所述仿形块不同仿形表面的校准件之间形状相似且面积不同;所述主体检测组件、第一内极耳检测组件、外极耳检测组件和第二内极耳检测组件中任一检测组件,还用于在所述仿形块到达所述检测组件对应的检测工位的情况下,拍摄所述检测组件对应仿形表面的图像,得到点检图像;所述上位机,还用于根据每个所述点检图像,生成每个所述检测组件的点检结果。
- 根据权利要求2所述的系统,其中,在所述仿形大面、所述仿形顶面、所述仿形底面、所述仿形阴极极耳内表面、所述仿形阴极极耳外表面、所述仿形阳极极耳外表面、所述仿形阳极极耳内表面中的任一仿形表面内,所述仿形表面中的校准件包括至少一个灰度区域,在所述灰度区域的数量为多个的情况下,多个所述灰度区域的灰度等级不同;所述上位机,具体还用于针对每个所述检测组件拍摄的所述点检图像,在所述点检图像中获取每个所述灰度区域对应的第一区域图像,确定每个所述第一区域图像的灰度信息,将每个所述第一区域图像的灰度信息与每个所述灰度区域的参考灰度信息进行对比,生成每个所述检测组件的第一拍摄参数的点检结果。
- 根据权利要求2所述的系统,其中,在所述仿形大面、所述仿形顶面、所述仿形底面、所述仿形阴极极耳内表面、所述仿形阴极极耳外表面、所述仿形阳极极耳外表面、所述仿形阳极极耳内表面中的任一仿形表面内,所述仿形表面中的校准件包括至少一个图形区域,在所述图形区域的数量为多个的情况下,多个所述图形区域的形状相似,且面积大小不同;所述上位机,具体还用于针对每个所述检测组件拍摄的所述点检图像,在所述点检图像中获取每个所述图形区域对应的第二区域图像,确定每个 所述第二区域图像的面积信息,将每个所述第二区域图像的面积信息与每个所述图形区域的参考面积信息进行对比,生成每个所述检测组件的第二拍摄参数的点检结果。
- 根据权利要求2所述的系统,其中,所述裸电芯检测系统还包括下位机;所述上位机,还用于向所述下位机发送图像采集指令;所述下位机,用于响应于所述图像采集指令,生成控制指令;所述输送线,还用于响应于所述控制指令,在所述主体检测组件、所述第一内极耳检测组件、所述外极耳检测组件和所述第二内极耳检测组件之间输送所述裸电芯或者所述仿形块。
- 一种裸电芯检测系统的点检方法,包括:通过输送线将仿形块输送至主体检测组件对应的检测工位的情况下,通过所述主体检测组件拍摄所述仿形块的仿形大面、仿形顶面和仿形底面,得到仿形块大面图像、仿形块顶面图像和仿形块底面图像;通过输送线将仿形块输送至第一内极耳检测组件的检测工位的情况下,通过所述第一内极耳检测组件拍摄所述仿形块的仿形阴极极耳内表面,得到第一图像;通过输送线将仿形块输送至外极耳检测组件的检测工位的情况下,通过所述外极耳检测组件拍摄所述仿形块的仿形阴极极耳外表面和仿形阳极极耳外表面,得到所述仿形阴极极耳外表面的第二图像和所述仿形阳极极耳外表面的第三图像;通过输送线将仿形块输送至第二内极耳检测组件的检测工位的情况下,通过所述第二内极耳检测组件拍摄所述仿形块的仿形阳极极耳内表面,得到第四图像,其中,在所述仿形大面、所述仿形顶面、所述仿形底面、所述仿形阴极极耳内表面、所述仿形阴极极耳外表面、所述仿形阳极极耳内表面和所述仿形阳极极耳外表面均设置有校准件,其中,位于所述仿形块不同仿形表面的校准件之间形状相似且面积不同;在上位机接收到所述仿形块大面图像、所述仿形块顶面图像、所述仿形块底面图像、所述第一图像、所述第二图像、所述第三图像和所述第四 图像中的任一点检图像的情况下,通过上位机根据所述点检图像,生成所述点检图像对应检测组件的点检结果。
- 根据权利要求6所述的方法,其中,所述方法还包括:通过所述上位机,在所述主体检测组件的点检结果为不通过的情况下,输出所述主体检测组件的第一调整信息,并返回通过所述主体检测组件拍摄所述仿形块的仿形大面、仿形顶面和仿形底面,得到仿形块大面图像、仿形块顶面图像和仿形块底面图像的步骤,其中,所述第一调整信息包括以下至少一项:所述仿形块的位置、所述主体检测组件的位置和所述主体检测组件的拍摄参数;通过所述上位机,在所述第一内极耳检测组件的点检结果为不通过的情况下,输出所述第一内极耳检测组件的第二调整信息,并返回通过所述第一内极耳检测组件拍摄所述仿形块的仿形阴极极耳内表面,得到第一图像的步骤,其中,所述第二调整信息包括以下至少一项:所述仿形块的位置、所述第一内极耳检测组件的位置和所述第一内极耳检测组件的拍摄参数;通过所述上位机,在所述外极耳检测组件的点检结果为不通过的情况下,输出所述外极耳检测组件的第三调整信息,并返回通过所述外极耳检测组件拍摄所述仿形块的仿形阴极极耳外表面和仿形阳极极耳外表面,得到所述仿形阴极极耳外表面的第二图像和所述仿形阳极极耳外表面的第三图像的步骤,其中,所述第三调整信息包括以下至少一项:所述仿形块的位置、所述外极耳检测组件的位置和所述外极耳检测组件的拍摄参数;通过所述上位机,在所述第二内极耳检测组件的点检结果为不通过的情况下,输出所述第二内极耳检测组件的第四调整信息,并返回通过所述第二内极耳检测组件拍摄所述仿形块的仿形阳极极耳内表面,得到第四图像的步骤,其中,所述第四调整信息包括以下至少一项:所述仿形块的位置、所述第二内极耳检测组件的位置和所述第二内极耳检测组件的拍摄参数。
- 根据权利要求6所述的方法,其中,在所述仿形大面、所述仿形顶面、所述仿形底面、所述仿形阴极极耳 内表面、所述仿形阴极极耳外表面、所述仿形阳极极耳外表面、所述仿形阳极极耳内表面中的任一仿形表面内,所述仿形表面的校准件包括至少一个灰度区域,在所述灰度区域的数量为多个的情况下,多个所述灰度区域的灰度等级不同;所述根据每个所述点检图像,生成每个所述检测组件的点检结果,包括:通过所述上位机针对每个所述检测组件拍摄的所述点检图像,在所述点检图像中获取每个所述灰度区域对应的第一区域图像,确定每个所述第一区域图像的灰度信息;将每个所述第一区域图像的灰度信息与每个所述灰度区域的参考灰度信息进行对比,生成每个所述检测组件的第一拍摄参数的点检结果。
- 根据权利要求8所述的方法,其中,在所述仿形大面、所述仿形顶面、所述仿形底面、所述仿形阴极极耳内表面、所述仿形阴极极耳外表面、所述仿形阳极极耳外表面、所述仿形阳极极耳内表面中的任一仿形表面内,所述仿形表面的校准件包括至少一个图形区域,在所述图形区域的数量为多个的情况下,多个所述图形区域的形状相似,且面积大小不同;所述根据每个所述点检图像,生成每个所述检测组件的点检结果,包括:通过所述上位机针对每个所述检测组件拍摄的所述点检图像,在所述点检图像中获取每个所述图形区域对应的第二区域图像,确定每个所述第二区域图像的面积信息;将每个所述第二区域图像的面积信息与每个所述图形区域的参考面积信息进行对比,生成每个所述检测组件的第二拍摄参数的点检结果。
- 根据权利要求9所述的方法,其中,所述根据每个所述点检图像,生成每个所述检测组件的点检结果,包括:在所述第一拍摄参数的点检结果和所述第二拍摄参数的点检结果均为检测通过的情况下,所述检测工位的点检结果为检测通过;在所述第一拍摄参数的点检结果和所述第二拍摄参数的点检结果至少一者为检测不通过的情况下,所述检测工位的检测结果为检测不通过。
- 一种裸电芯的检测方法,包括:通过输送线将裸电芯输送至主体检测组件对应的检测工位的情况下,通过所述主体检测组件拍摄所述裸电芯的主体的大面、所述主体的顶面和所述主体的底面,得到大面图像、顶面图像和底面图像,其中,所述裸电芯还包括延伸出所述主体的顶面的阴极极耳和阳极极耳;通过输送线将裸电芯输送至第一内极耳检测组件的检测工位的情况下,通过第一内极耳检测组件拍摄所述裸电芯的阴极极耳的内侧表面,得到阴极极耳外表面图像;通过输送线将裸电芯输送至外极耳检测组件的检测工位的情况下,通过所述外极耳检测组件拍摄所述裸电芯的阴极极耳的外侧表面和所述阳极极耳的外侧表面,得到阴极极耳外表面图像和阳极极耳外表面图像;通过输送线将裸电芯输送至第二内极耳检测组件的检测工位的情况下,通过所述第二内极耳检测组件拍摄所述阳极极耳的内侧表面,得到阳极极耳内表面图像;通过上位机检测所述大面图像、顶面图像、底面图像、阴极极耳内表面图像、阴极极耳外表面图像、阳极极耳外表面图像和阳极极耳内表面图像,得到所述裸电芯的表面检测结果。
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| CN117740792B (zh) | 2024-07-23 |
| CN117740792A (zh) | 2024-03-22 |
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