WO2024260970A1 - Method for removal of additives from a polymeric material - Google Patents
Method for removal of additives from a polymeric material Download PDFInfo
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- WO2024260970A1 WO2024260970A1 PCT/EP2024/066928 EP2024066928W WO2024260970A1 WO 2024260970 A1 WO2024260970 A1 WO 2024260970A1 EP 2024066928 W EP2024066928 W EP 2024066928W WO 2024260970 A1 WO2024260970 A1 WO 2024260970A1
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- polyalkylene terephthalate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J11/00—Recovery or working-up of waste materials
- C08J11/04—Recovery or working-up of waste materials of polymers
- C08J11/06—Recovery or working-up of waste materials of polymers without chemical reactions
- C08J11/08—Recovery or working-up of waste materials of polymers without chemical reactions using selective solvents for polymer components
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J11/00—Recovery or working-up of waste materials
- C08J11/02—Recovery or working-up of waste materials of solvents, plasticisers or unreacted monomers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/143—Feedstock the feedstock being recycled material, e.g. plastics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Definitions
- the invention is directed to a method for removal of additives from a polymeric material, which contains a polyalkylene terephthalate based polymer and an additive, the method comprising: (a) providing the polymeric material and providing a first solvent system and/or a second solvent system; (b) contacting the polymeric material with a first solvent system at a temperature Ti, which is ⁇ 170 °C, thereby obtaining a first solvent system, which is enriched in dissolved additive and a residue of the polymeric material, which is depleted of said additive and comprises the polyalkylene terephthalate based polymer, wherein the first solvent system comprises one or more solvents, wherein (s1.1) the solvent system has Hansen solubility parameters with respect to energy from dispersion forces between molecules (5D SS ), energy from dipolar intermolecular force between molecules (5P SS ) and energy from hydrogen bonds between molecules (5H SS ), which fulfill equitation 1 (11) 2 > 4(5D SS -17
- a second aspect is related to a polyalkylene terephthalate based polymer obtained or obtainable from the method of the first aspect.
- a third aspect relates to the use of the polyalkylene terephthalate based polymer of the second aspect for textile applications, fiber applications, packaging applications, plastic applications, automotive applications, electronic applications, whereas a fourth aspect is directed to a method for preparing a product comprising (I) providing polyalkylene terephthalate based polymer of the second aspect; (II) preparing a textile, a fiber, a packaging, a plastic, an automotive part, an electronic part from the polyalkylene terephthalate based polymer provided in (I).
- the invention in a fifth aspect, relates to a method comprising the further step of converting the re-obtained polyalkylene terephthalate based polymer obtained by the method according to the first aspect to obtain a polymer product.
- a sixth aspect is related to a method comprising the further step of converting a residue obtainable by or obtained by the method of the first aspect, and/or of converting an elastic fiber residue obtainable by or obtained by the method of the first aspect to obtain one or more monomer, polymer or polymer product.
- Waste packaging often includes a mixture of different polymeric materials containing also, for example, additives.
- additives also, for example, textiles, which also comprise a high amount of additive supplemented polymeric materials.
- the technical problem underlying the present invention was thus the provision of an economically process for recovery of a polyalkylene terephthalate based polymer which overcomes these disadvantages, and which especially enables on one hand a precise removal of additives and/or further polymers and on the other hand the recovery of non-degradated polyalkylene terephthalate based polymer, while using comparatively small quantities of solvent.
- a first aspect of the invention is thus directed to a method for removal of additives from a polymeric material, which contains a polyalkylene terephthalate based polymer and an additive, the method comprising:
- the solvent system has Hansen solubility parameters with respect to energy from dispersion forces between molecules (5D SS ), energy from dipolar intermolecular force between molecules (5P SS ) and energy from hydrogen bonds between molecules (5H SS ), which fulfill equitation 1
- each solvent of the solvent system has a boiling point at 1013 hPa of at least 150 °C;
- each solvent of the solvent system has a boiling point at 1013 hPa of at least 160 °C;
- solvents having a functional group selected from the group consisting of hydroxyl (OH), amino (NH2), carboxyl (COOH), and thiol (SH) are excluded. It was surprisingly found that all solvent systems having Hansen parameters fulfilling equitation 1 (s1.1) and fulfilling requirements (s1.2) and optionally (s1.3) are able to remove additives efficiently from the polyalkylene terephthalate based polymer in step (b) and do not have a negative impact on the re-obtained polyalkylene terephthalate based polymer, i.e.
- step (c) at least the number average molecular weight Mn of the re-obtained polyalkylene terephthalate based polymer is not detrimentally influenced - the Mn of the re-obtained polyalkylene terephthalate based polymer is always greater or at least equal to the Mn of the polyalkylene terephthalate based polymer comprised in the material initially provided.
- step (c) using a solvent system fulfilling (s2.1), (s2.2) and (s2.3), i.e. this also results in a non-degra- dated re-obtained polyalkylene terephthalate based polymer.
- the re-obtained polyalkylene terephthalate based polymer can directly be re-used.
- Obtaining non-degradated polyalkylene terephthalate based polymer enables further processing of the polyalkylene terephthalate based polymer in a, preferably closed, loop recycling process.
- the colored polymeric material which preferably comes from textiles, fibers and/or packaging is thus recycled or recyclable into the same.
- the re-obtained can also be put to any further use without being restricted in this regard.
- any solvent system for which 4(6D SS -17.5) 2 + (6P ss -7.5) 2 + (5H S s-7.5) 2 is equal or smaller than (11) 2 (i.e. 121) is suited to dissolve the additive while leaving the polyalkylene terephthalate based polymer almost completely undissolved.
- 77.44 is not suited to dissolve the additive and/or the polyalkylene terephthalate based polymer, and any solvent system for which 4(5D ss -20) 2 + (5P SS -11.8) 2 + (5H SS - 4.5) 2 is equal to or smaller than (8.8) 2 (i.e. 77.44) is suitable for dissolving the additive and the polyalkylene terephthalate based polymer.
- any solvent system for which 4(5D ss -20) 2 + (5P SS -11.8) 2 + (5H SS - 4.5) 2 is equal to or smaller than (8.8) 2 i.e. 77.44
- the Hansen solubility parameters of the resulting mixture with respect to each of 5D SS , 5H SS and 5P SS are calculated, knowing the percentage part of each solvent in the solvent system, as the weighted arithmetic mean from 5D S j, 5H S j and 5P S j of each of the n solvents S(i).
- the Hansen parameters are to be found in BIOVIA COSMOquick 2022.
- the doubling of the dispersion parameter value is required, according to Charles Hansen, for achieving a spherical form.
- a Hansen sphere, since there are no negative values possible for 5H, can also be considered as a dome, i.e. a half-sphere.
- the same principles apply for the three-dimensional form given by equitation 1 in the three-dimensional Hansen space.
- “enriched in dissolved additive” means that at least 50 weight-%, preferably at least 60 weight-%, more preferably at least 70 weight-%, more preferably at least 80 weight- %, more preferably at least 90 weight-%, more preferably at least 95 weight-%, of the additive comprised in the material provided in (a), preferably of the additive comprised in the polyalkylene terephthalate based polymer contained therein, are dissolved in the solvent system, based on the total additive and the total polyalkylene terephthalate based polymer respectively comprised in the material provided in (a) being 100 weight-%.
- ““enriched in dissolved polyalkylene terephthalate based polymer and optionally in additive” respectively means that at least 50 weight-%, preferably at least 60 weight-%, more preferably at least 70 weight-%, more preferably at least 80 weight-%, more preferably at least 90 weight-%, more preferably at least 95 weight-%, of the polyalkylene terephthalate based polymer and the additive comprised in the material provided in (a) are dissolved in the solvent system, based on the total additive and the total polyalkylene terephthalate based polymer respectively comprised in the material provided in (a) being 100 weight-%.
- enriched in a component with respect to a solvent system means that at least 50 weight-%, preferably at least 60 weight-%, more preferably at least 70 weight-%, more preferably at least 80 weight-%, more preferably at least 90 weight-%, more preferably at least 95 weight-%, of the respective component are no longer present in the material, with which the solvent system has been contacted but are rather dissolved in the solvent system, each in relation to the content of the respective component in the material before contacting with the solvent system being 100 weight-%.
- the same considerations apply also to a residue of a polymeric material, which is depleted of additive and comprises polyalkylene terephthalate based polymer, i.e.
- depleted with respect to the residue of a polymeric material means that at least 50 weight-%, preferably at least 60 weight-%, more preferably at least 70 weight-%, more preferably at least 80 weight-%, more preferably at least 90 weight-%, more preferably at least 95 weight-%, of the additive initially contained in the polymeric material provided in (a), preferably of the colorant comprised in the polyalkylene terephthalate based polymer contained therein, are removed therefrom, each in relation to the content of the additive in the polymeric material before removal being 100 weight-%.
- solvents having a functional group selected from the group consisting of hydroxyl (OH), amino (NH2), carboxyl (COOH), and thiol (SH) are excluded.
- solvents having a functional group selected from the group consisting of hydroxyl (OH), amino (NH2), secondary amine (-NH-), carboxyl (COOH), and thiol (SH) are excluded; and/or, preferably and, in the second solvent system used for step (i)
- solvents having a functional group selected from the group consisting of hydroxyl (OH), amino (NH2), secondary amine (-NH-), carboxyl (COOH), and thiol (SH) are excluded.
- contacting in (b) is done at a temperature T1, which is in the range of from 10 to ⁇ 170 °C wherein T1 is preferably in the range of from 100 to ⁇ 170°C, more preferably in the range of from 110 to ⁇ 170°C, more preferably in the range of from 110 to 165 °C, more preferably in the range of from 120 to 150 °C.
- contacting in (c) is done at a temperature T2, which is in the range of from 160 °C to the temperature T, which is at least 1 K, preferably at least 7K, below the boiling temperature of the solvent in the solvent system, which has the lowest boiling point.
- the additive is selected from the group consisting of softener, water repellent, flame retardant, UV filter, plasticizer, and mixtures of two or more thereof.
- a softener is preferably selected from the group consisting of silicone based softener, fatty alcohol, fatty acid, fatty amino acid, fatty acid derivate, fatty amino acid derivate, polyethylene, alkyl imidazolinium salt, bisquaternary ammonium salt and mixtures of two or more thereof, wherein “fatty” refers to an alkyl chain having in the range of from 8 to 22 C atoms; more preferably selected from the group consisting of polydiorganosiloxane (preferably polydimethylsiloxane and/or derivative of polydimethylsiloxane), fatty alcohol, condensation product of fatty amino acid with ethylene oxide, ethoxylated fatty acid, ethoxylated fatty alcohol, paraffin, oxidized polyethylene wax, optionally in combination with quaternary ammonium compounds, wherein the quaternary ammonium compound is preferably selected from the group of N + R 1 R 2 R 3 R 4 , wherein R 1 and R 2 are independently selected from
- a water repellent is preferably selected from the group consisting of siloxane (preferably unsaturated (e.g. vinyl-terminated) polydialkylsiloxane, hexamethyldisiloxane or a mixture of two or more thereof), silane (preferably hexatrimethoxysilane), paraffin (preferably in dispersion with aluminum salts, more referably stearic acid with aluminum or zirconium salts), fat modified melamine (preferably stearic acid-melamine derivate), silicone, tin octoate, fluorocarbon (preferably selected from perfluorohexanoic acid (PFHA), perfluorooctanoic acid (PFOA), perfluorooctane sulfonate (PFOS), and mixtures of two or more thereof), acrylic polymers containing perfluoroalkyl chains, alkylphenol ethoxylate (APEO), and mixtures of two or more thereof.
- siloxane preferably unsaturated (
- the length of the perfluorinated alkyl side chains is in the range of from 8 to 10 carbon atoms.
- the small spacer group mostly ethylene, can be modified to improve emulsification and solubility of the polymer.
- Comonomers such as stearyl- or laurylmethacrylate, butylacrylate, methylol- or epoxy-functional acrylates and block copolymers from a, co dihydroxydimethylpolysiloxane.
- a flame retardant is preferably selected from the group consisting of halogenated flame retardant (preferably hexabromocyclododecane, decabromodiphenyl ether, bis(hexachlorocyclopenta- dieno)cyclo-octane, trisdibromopropylphosphate, decabromodiphenyl oxide (DBDPO) and mixtures of two or more thereof), non-halogenated flame retardant, phosphor-containing flame retardant, phosphor-free flame retardant (preferably selected from the group consisting of tetraethoxysilane (TEOS), (3-aminopropyl) triethoxysilane (APTES), 3-glycidyloxypropyl trimethoxysilane (GPTMS) and mixtures of two or more thereof), compound without halogenates and phormol, compound with halogenates or phormol, metal hydroxide, and mixtures of two or more thereof; more preferably from the group consisting
- a UV filter is preferably selected from the group of hydroxyphenone derivative (preferably from the group of hydroxyphenyl triazines), benzotriazole (preferably 2-(2H-benzotriazol-2-yl)-4,6- bis(1-methyl-1 -phenylethyl)), oxanilide, hydroxyphenyl benzotriazole, derivative of Hindered Amine Light UV stabilizers (HALS derivatives), benzothiazinone, salicyclic acid ester, cinnamic acid ester, resorcinol monobenzoate, hydroxy benzoic acid ester, cyanoacrylate, benzophenone, and mixtures of two or more thereof.
- HALS derivatives Hindered Amine Light UV stabilizers
- a plastiziser is preferably selected from the group consisting of phthalic acid ester, adipic acid ester, terephthalic acid diester, trialkyl trimellitate, 1 ,2-cyclohexandicarboxylic diester, 1 ,3-cyclo- hexandicarboxylic diester, 1 ,4-cyclohexandicarboxylic diester, and mixtures of two or more thereof.
- colorants and optical brighteners are excluded as additive.
- the residue of the polymeric material which is depleted of said additive and comprises the polyalkylene terephthalate based polymer obtained in (b) and/or the re-obtained polyalkylene terephthalate based polymer of (c) consist of at least 95 weight-% polyalkylene terephthalate based polymer, preferably in the range of from 97 to 98 weight-% of the residue of the polymeric material, which is depleted of said additive and comprises the polyalkylene terephthalate based polymer obtained in (b) and/or the re-obtained polyalkylene terephthalate based polymer of (c) consist of polyalkylene terephthalate based polymer.
- At least 90 weight-%, preferably at least 95 weight-%, more preferably at least 98 weight-%, more preferably in the range of from 99 to 100 weight-%, of the first solvent system and/or second solvent system consist of one solvent, which fulfills equation 1 , based on the total weight of the solvent system being 100 weight-%.
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of N,N-dimethylben- zamide, N,N-dimethylphenylacetamide, 1 ,4-benzoquinone, acetophenone, dimethyl terephthalate, 1 ,3,5-trimethoxybenzene, 2-phenylacetophenone, N-methylcaprolactam, methylbenzoate, methyl-4-methoxybenzoate, butylene carbonate, propylene-glycol-dibenzoate, N-ethylpyr- rolidone, benzophenone, di-benzyl malonate, N-ethyl-caprolactam, methyl 2-(5-oxotetrahydrofu- ran-3-yl)acetate (FAME), propiophenone, N-methoxypropyl-pyrrolidone, 1 ,4-cyclohexan
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of dihydrolevoglu- cosenon (Cyrene), propylenecarbonate, caprolactone, dimethylisosorbide, N-butylpyrrolidone, t- butylpyrrolidone, methyl-1-methyl-5-oxopyrrolidine-3-carboxylate (MMOC), gamma-valerolactone (GVL), delta-valerolactone, gamma-butyrolactone, methyl 5-(dimethylamino)-2-methyl-5- oxopentanoate (RhodiasolvOPolarclean), caprolactam, phenethyl acetate, methyl phenylacetate, benzyl benzoate, phenyl benzoate, methyl benzoate, propyl benzoate, and dimethyl sulfoxide (DMSO).
- DMSO dihydrolevoglu- cos
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of propylenecarbonate, N-butylpyrrolidone, t-butylpyrrolidone, methyl-1-methyl-5-oxopyrrolidine-3-carboxylate (MMOC), delta-valerolactone, gamma-butyrolactone, methyl 5-(dimethylamino)-2-methyl-5-oxopentanoate (RhodiasolvOPolarclean), caprolactam, phenethyl acetate, methyl phenylacetate, benzyl benzoate, phenyl benzoate, methyl benzoate, propyl benzoate, and GVL.
- propylenecarbonate N-butylpyrrolidone
- t-butylpyrrolidone methyl-1-methyl-5-oxopyrrolidine-3-carboxylate
- delta-valerolactone gamma-buty
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of propylenecarbonate, N-butylpyrrolidone, t-butylpyrrolidone, methyl-1-methyl-5-oxopyrrolidine-3-carboxylate (MMOC), delta-valerolactone, gamma-butyrolactone, methyl 5-(dimethylamino)-2-methyl-5-oxopentanoate (RhodiasolvOPolarclean), caprolactam, phenethyl acetate, methyl phenylacetate, benzyl benzoate, phenyl benzoate, methyl benzoate, and propyl benzoate.
- propylenecarbonate N-butylpyrrolidone
- t-butylpyrrolidone methyl-1-methyl-5-oxopyrrolidine-3-carboxylate
- delta-valerolactone gamma-butyrolactone
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of propylenecarbonate, N-butylpyrrolidone, t-butylpyrrolidone, methyl-1-methyl-5-oxopyrrolidine-3-carboxylate (MMOC), methyl 5-(dimethylamino)-2-methyl-5-oxopentanoate (Rhodiasolv®Polarclean), phenethyl acetate, and GVL.
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of propylenecarbonate, N-butylpyrrolidone, t-butylpyrrolidone, methyl-1-methyl-5-oxopyrrolidine-3-carboxylate (MMOC), methyl 5-(dimethylamino)-2-methyl-5-oxopentanoate (Rhodiasolv®Polarclean), and phenethyl acetate.
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of gamma valerolactone (GVL), N-butylpyrrolidone (NBP), propylenecarbonate, acetophenone, dimethyl sulfoxide (DMSO), dihydrolevoglucosenon (Gyrene) and mixtures of two or more thereof.
- VTL gamma valerolactone
- NBP N-butylpyrrolidone
- DMSO dimethyl sulfoxide
- Gyrene dihydrolevoglucosenon
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of gamma valerolactone (GVL), N-bu- tylpyrrolidone (NBP), propylenecarbonate, acetophenone, dimethyl sulfoxide (DMSO) and mixtures of two or more thereof.
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of gamma valerolactone (GVL), N-butylpyrrolidone (NBP), propylenecarbonate, acetophenone and mixtures of two or more thereof.
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of gamma valerolactone (GVL), N-butylpyrrolidone (NBP), acetophenone and mixtures of two or more thereof.
- the one or more solvents) of the first solvent system and/or second solvent system is/are selected from the group consisting of gamma valerolactone (GVL), N-butylpyrrolidone (NBP) and mixtures of GVL and NBP.
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of N-butylpyrrolidone (NBP), propylenecarbonate, acetophenone, dimethyl sulfoxide (DMSO), dihydrolevoglucosenon (Gyrene) and mixtures of two or more thereof.
- NBP N-butylpyrrolidone
- DMSO dimethyl sulfoxide
- Gyrene dihydrolevoglucosenon
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of N-butylpyrrolidone (NBP), propylenecarbonate, acetophenone, dimethyl sulfoxide (DMSO) and mixtures of two or more thereof.
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of N-butylpyrrolidone (NBP), propylenecarbonate, acetophenone and mixtures of two or more thereof.
- the one or more solvent(s) of the first solvent system and/or second solvent system is/are selected from the group consisting of N-butylpyrrolidone (NBP), acetophenone and mixtures of N-butylpyrroli- done (NBP) and acetophenone.
- the one or more solvent(s) of the first solvent system and/or second solvent system comprise at least N-butylpyrrolidone, preferably at least 90 weight-% of the one or more solvent(s), more preferably at least 95 weight-%, more preferably at least 98 weight-%, more preferably at least 99 weight-%, more preferably at least 99.5 weight-%, more preferably at least 99.9 weight-%, of the one or more solvent(s) of the first solvent system and/or second solvent system are N-butylpyrrolidone, based on a total weight of the one or more solvent(s) of the first solvent system and second solvent system, respectively, being 100 weight-%, more preferably the one solvent of the first solvent system and/or second solvent system is N-butylpyrrolidone.
- contacting in (b) is done at a temperature Ti, which may be in the range of from 10 to ⁇ 170 °C wherein Ti preferably may be in the range of from 140 to 160 °C, more preferably in the range of from 150 to 160 °C, or contacting in (b) is done at a temperature Ti, which may be in the range of from 101 to 81 K below the boiling point of the N-butylpyrrolidone, preferably in the range of from 91 to 81 K below the boiling point of the N-butylpyrrolidone.
- contacting in (c) is done at a temperature T2, which may be in the range of from 160 °C to the temperature T, which is at least 7K below the boiling temperature of the N-butylpyrrolidone, preferably at a temperature T2 in the range of from 180 to 200 °C, more preferably in the range of from 185 to 195 °C or contacting in (c) is done at a temperature T2, which may be in the range of from 61 to 41 K below the boiling point of the N-butylpyrrolidone, preferably in the range of from 56 to 46 K below the boiling point of the N-butylpyrrolidone.
- the contacting in (b) and/or, preferably and, in (c) is/are preferably done at a pressure in the range of from 800 to 1200 hPa.
- the process is run at autogenous pressure, wherein the autogenous pressure may be higher than the ambient pressure of the surrounding area caused by the steam pressure of N-butylpyrrolidone at the temperature T at which the process is run.
- the skilled person can determine and/or adjust said autogenous pressure according to the steam pressure curve of N-butylpyrrolidone at a certain temperature T. Steam pressure curves of N-butylpyrrolidone are known to a person skilled in the art.
- the autogenous pressure may be lowered by purging, e.g.
- Autogenous pressure is the pressure caused by the production system itself in a closed system, e.g. a pressure in the range from 800 to 3000 hPa.
- the one or more solvent(s) of the first solvent system and/or second solvent system comprise at least propylenecarbonate, preferably at least 90 weight-% of the one or more solvent(s), more preferably at least 95 weight-%, more preferably at least 98 weight-%, more preferably at least 99 weight-%, more preferably at least 99.5 weight-%, more preferably at least 99.9 weight-%, of the one or more solvent(s) of the first solvent system and/or second solvent system are propylenecarbonate, based on a total weight of the one or more solvent(s) of the first solvent system and second solvent system, respectively, being 100 weight-%, more preferably the one solvent of the first solvent system and/or second solvent system is propylenecarbonate.
- contacting in (b) is done at a temperature Ti, which may be in the range of from 10 to ⁇ 170 °C wherein Ti preferably may be in the range of from 140 to 160 °C, more preferably in the range of from 150 to 160 °C, or contacting in (b) is done at a temperature Ti, which may be in the range of from 102 to 82 K below the boiling point of the of the propylenecarbonate, preferably in the range of from 92 to 82 K below the boiling point of the of the propylenecarbonate.
- contacting in (c) is done at a temperature T2, which may be in the range of from 160 °C to the temperature T, which is at least 7K below the boiling temperature of the propylenecarbonate, preferably at a temperature T2 in the range of from 185 to 205 °C, more preferably in the range of from 190 to 200 °C, or contacting in (c) is done at a temperature T2, which may be in the range of from 57 to 37 K below the boiling point of the of the propylenecarbonate, preferably in the range of from 52 to 42 K below the boiling point of the of the propylenecarbonate.
- the contacting in (b) and/or, preferably and, in (c) is/are preferably done at a pressure in the range of from 800 to 1200 hPa.
- the process is run at autogenous pressure, wherein the autogenous pressure may be higher than the ambient pressure of the surrounding area caused by the steam pressure of propylenecarbonate at the temperature T at which the process is run.
- the skilled person can determine and/or adjust said autogenous pressure according to the steam pressure curve of propylenecarbonate at a certain temperature T. Steam pressure curves of propylenecarbonate are known to a person skilled in the art.
- the autogenous pressure may be lowered by purging, e.g.
- Autogenous pressure is the pressure caused by the production system itself in a closed system, e.g. a pressure in the range from 800 to 3000 hPa.
- the one or more solvent(s) of the first solvent system and/or second solvent system comprise at least acetophenone, preferably at least 90 weight-% of the one or more solvent(s), more preferably at least 95 weight-%, more preferably at least 98 weight-%, more preferably at least 99 weight-%, more preferably at least 99.5 weight-%, more preferably at least 99.9 weight-%, of the one or more solvent(s) of the first solvent system and/or second solvent system are acetophenone, based on a total weight of the one or more solvent(s) of the first solvent system and second solvent system, respectively, being 100 weight-%, more preferably the one solvent is acetophenone.
- contacting in (b) is done at a temperature Ti, which may be in the range of from 10 to ⁇ 170 °C wherein Ti preferably may be in the range of from 140 to 160 °C, more preferably in the range of from 150 to 160 °C, or contacting in (b) is done at a temperature Ti , which may be in the range of from 62 to 42 K below the boiling point of the of the acetophenone, preferably in the range of from 52 to 42 K below the boiling point of the of the acetophenone.
- contacting in (c) is done at a temperature T2, which may be in the range of from 160 °C to the temperature T, which is at least 7K below the boiling temperature of the acetophenone, preferably at a temperature T2 in the range of from 165 to 185 °C, more preferably in the range of from 170 to 180 °C or contacting in (c) may be done at a temperature T2, which is in the range of from 37 to 17 K below the boiling point of the of the acetophenone, preferably in the range of from 32 to 22 K below the boiling point of the of the acetophenone.
- the contacting in (b) and/or, preferably and, in (c) is/are preferably done at a pressure in the range of from 800 to 1200 hPa.
- the process is run at autogenous pressure, wherein the autogenous pressure may be higher than the ambient pressure of the surrounding area caused by the steam pressure of acetophenone at the temperature T at which the process is run.
- the skilled person can determine and/or adjust said autogenous pressure according to the steam pressure curve of acetophenone at a certain temperature T. Steam pressure curves of acetophenone are known to a person skilled in the art.
- the autogenous pressure may be lowered by purging, e.g.
- Autogenous pressure is the pressure caused by the production system itself in a closed system, e.g. a pressure in the range from 800 to 3000 hPa.
- the one or more solvent(s) of the first solvent system and/or second solvent system comprise at least dimethyl sulfoxide (DMSO), preferably at least 90 weight-% of the one or more solvent(s) of the first solvent system and/or second solvent system, more preferably at least 95 weight-%, more preferably at least 98 weight-%, more preferably at least 99 weight-%, more preferably at least 99.5 weight-%, more preferably at least 99.9 weight-%, of the one or more solvent(s) of the first solvent system and/or second solvent system are DMSO, based on a total weight of the one or more solvent(s) of the first solvent system and second solvent system, respectively, being 100 weight-%, more preferably the one solvent is DMSO.
- DMSO dimethyl sulfoxide
- contacting in (b) is done at a temperature T1, which may be in the range of from 10 to ⁇ 170 °C wherein T1 preferably may be in the range of from 140 to 160 °C, more preferably in the range of from 150 to 160 °C or contacting in (b) is done at a temperature T1, which may be in the range of from 49 to 29 K below the boiling point of the of the DMSO, preferably in the range of from 39 to 29 K below the boiling point of the of the DMSO.
- contacting in (c) is done at a temperature T2, which may be in the range of from 160 °C to the temperature T, which is at least 1 K below the boiling temperature of the DMSO, preferably at a temperature T2 in the range of from 170 to 188 °C, more preferably in the range of from 175 to 188 °C, or contacting in (c) is done at a temperature T2, which may be in the range of from 19 to 1 K below the boiling point of the of the DMSO, preferably in the range of from 14 to 1 K below the boiling point of the of the DMSO.
- the contacting in (b) and/or, preferably and, in (c) is/are preferably done at a pressure in the range of from 800 to 1200 hPa.
- the process is run at autogenous pressure, wherein the autogenous pressure may be higher than the ambient pressure of the surrounding area caused by the steam pressure of DMSO at the temperature T at which the process is run.
- the skilled person can determine and/or adjust said autogenous pressure according to the steam pressure curve of DMSO at a certain temperature T. Steam pressure curves of DMSO are known to a person skilled in the art.
- the autogenous pressure may be lowered by purging, e.g.
- Autogenous pressure is the pressure caused by the production system itself in a closed system, e.g. a pressure in the range from 800 to 3000 hPa.
- the one or more solvent(s) of the first solvent system and/or second solvent system comprise at least dihydrolevoglucosenon (Gyrene), preferably at least 90 weight-% of the one or more solvent(s), more preferably at least 95 weight-%, more preferably at least 98 weight-%, more preferably at least 99 weight-%, more preferably at least 99.5 weight-%, more preferably at least 99.9 weight-%, of the one or more solvent(s) of the first solvent system and/or second solvent system are Gyrene, based on a total weight of the one or more solvent(s) of the first solvent system and second solvent system, respectively, being 100 weight-%, more preferably the one solvent is Gyrene.
- Gyrene dihydrolevoglucosenon
- contacting in (b) is done at a temperature Ti, which may be in the range of from 10 to ⁇ 170 °C wherein Ti preferably may be in the range of from 140 to 160 °C, more preferably in the range of from 150 to 160 °C or contacting in (b) is done at a temperature Ti, which may be in the range of from 86 to 66 K below the boiling point of the of the Gyrene, preferably in the range of from 76 to 66 K below the boiling point of the of the Gyrene.
- contacting in (c) is done at a temperature T2, which may be in the range of from 160 °C to the temperature T, which is at least 7K below the boiling temperature of the Gyrene, preferably at a temperature T2 in the range of from 160 to 180 °C, more preferably in the range of from 160 to 170 °C or contacting in (c) is done at a temperature T2, which may be in the range of from 66 to 46 K below the boiling point of the of the Gyrene, preferably in the range of from 66 to 56 K below the boiling point of the of the Gyrene.
- the contacting in (b) and/or, preferably and, in (c) is/are preferably done at a pressure in the range of from 800 to 1200 hPa.
- the process is run at autogenous pressure, wherein the autogenous pressure may be higher than the ambient pressure of the surrounding area caused by the steam pressure of Gyrene at the temperature T at which the process is run.
- the skilled person can determine and/or adjust said autogenous pressure according to the steam pressure curve of Gyrene at a certain temperature T. Steam pressure curves of Gyrene are known to a person skilled in the art.
- the autogenous pressure may be lowered by purging, e.g.
- Autogenous pressure is the pressure caused by the production system itself in a closed system, e.g. a pressure in the range from 800 to 3000 hPa.
- ethyl benzoate and butyl benzoate are excluded as solvents.
- the first and/or second solvent system comprises GVL, wherein preferably at least 90 weight-%, more preferably at least 95 weight-%, more preferably at least 98 weight-%, more preferably in the range of from 99 to 100 weight-%, based on the total weight of the first and second solvent system, respectively, being 100 weight-%, more preferably the first and/or second solvent system consist of GVL.
- contacting in (b) is done at a temperature Ti, which may be in the range of from 10 to ⁇ 170 °C wherein Ti preferably may be in the range of from 140 to 160 °C, more preferably in the range of from 150 to 160 °C, or contacting in (b) is done at a temperature Ti, which may be in the range of from 65 to 45 K below the boiling point of the of the GVL, preferably in the range of from 55 to 45 K below the boiling point of the of the GVL.
- contacting in (c) is done at a temperature T2, which may be in the range of from 160 °C to the temperature T, which is at least 7K below the boiling temperature of the GVL, preferably at a temperature T2 in the range of from 175 to 195 °C, more preferably in the range of from 180 to 190 °C or contacting in (c) is done at a temperature T2, which may be in the range of from 30 to 10 K below the boiling point of the of the GVL, preferably in the range of from 25 to 15 K below the boiling point of the of the GVL.
- the contacting in (b) and/or, preferably and, in (c) is/are preferably done at a pressure in the range of from 800 to 1200 hPa.
- the process is run at autogenous pressure, wherein the autogenous pressure may be higher than the ambient pressure of the surrounding area caused by the steam pressure of GVL at the temperature T at which the process is run.
- the skilled person can determine and/or adjust said autogenous pressure according to the steam pressure curve of GVL at a certain temperature T. Steam pressure curves of GVL are known to a person skilled in the art.
- the autogenous pressure may be lowered by purging, e.g.
- Autogenous pressure is the pressure caused by the production system itself in a closed system, e.g. a pressure in the range from 800 to 3000 hPa.
- At least 40 weight-%, more preferably at least 50 weight- %, more preferably at least 60 weight-%, more preferably at least 70 weight-%, more preferably at least 80 weight-%, more preferably at least 90 weight-%, more preferably at least 95 weight- %, more preferably at least 98 weight-%, more preferably at least 99 weight-% of the polymeric material provided in (a) are polyalkylene terephthalate based polymer and additive, based on the total weight of the polymeric material provided in (a) being 100 weight-%.
- At least 50 weight-%, preferably at least 60 weight-%, more preferably at least 70 weight-%, more preferably at least 80 weight-%, more preferably at least 90 weight-%, of the polymeric material are polyalkylene terephthalate based polymer, and in the range of from 0.01 to 20 weight-%, preferably in the range of from 0.1 to 10 weight-%, of the polymeric material are additive, based on the total weight of the polymeric material provided in (a) being 100 weight-%.
- polyalkylene terephthalate based polymer consists of either oxyethylen units or oxy- butylen units and oxyterephthaloyl units, wherein in case of oxyethylen units, in the range of from 0 to 5 mol-% of the oxyterephthaloyl units are replaced by oxyisophthaloyl units and/or in the range of from 0 to 49 mol-% of the oxyethylen units are replaced by oxymethylene cyclohexylene methylene units.
- the polyalkylene terephthalate based polymer is selected from the group consisting ofPET (polyethylene terephthalate), PETG (poly(ethylene terephthalate-co-1,4-cyclohexylene dimethylene terephthalate)), PETI (poly(ethylene tereph- thalate-co-isophthalate)), PBT (polybutylene terephthalate), and mixtures of two or more of these polymers, or the polyalkylene terephthalate based polymer is selected from the group consisting of PET (polyethylene terephthalate), PETI (poly(ethylene terephthalate-co- isophthalate)), PBT (polybutylene terephthalate), and mixtures of two or three of these polymers.
- PET polyethylene terephthalate
- PETG poly(ethylene terephthalate-co-1,4-cyclohexylene dimethylene terephthalate
- PETI poly(ethylene tereph-
- the polyalkylene terephthalate based polymer comprises at least 80 weight-%, more preferably at least 85 weight-%, more preferably at least 90 weight-%, more preferably at least 95 weight-%, more preferably at least 96 weight-%, more preferably at least 97 weight-%, of PET based on the total weight of the polyalkylene terephthalate based polymer being 100 weight-% and/or, preferably and, at the outmost 20 weight-%, more preferably at the outmost 15 weight-%, more preferably at the outmost 10 weight-%, more preferably at the outmost 5 weight-%, more preferably at the outmost 4 weight-%, more preferably at the outmost 3 weight-%, more preferably at the outmost 2 weight-%, more preferably at the outmost 1 weight- %, of PETI, based on the total weight of the polyalkylene terephthalate based polymer being 100 weight-%.
- the “polyalkylene terephthalate based polymer” is a polyester based on 1 ,4-butanediol or 1,2-ethandiol, more preferably a polyester selected from the group consisting of a polymer based on 1,4-butanediol and terephthalic acid (polybutylene terephthalate, PBT), a polymer based on 1,2-ethanediol and terephthalic acid (polyethylene terephthalate, PET), a copolymer of 1,4-butanediol, adipic acid and terephthalic acid (polybutylenadipat-terephthalat, PBAT), a polymer of 1,2-ethanediol and 2,5-furandicarboxylic acid (polyethylene furanoate, PEF) and mixtures of two or more of these (co)polymers.
- PBT polybutylene terephthalate
- PET poly
- the “polyalkylene terephthalate based polymer” comprises at least PET and/or PBT, more preferably the polyester is PET or PBT or a mixture of PET and PBT.
- the polyalkylene terephthalate based polymer comprises or is PET.
- the residue obtained in (b) and/or the re-obtained of (c) has a number average molecular weight Mn, which is > the Mn of the polyalkylene terephthalate based polymer comprised in the material provided in (a).
- the residue obtained in (b) and/or the re-obtained polyalkylene terephthalate based polymer of (c) has a dispersity Mw/Mn (Mass average molecular weight Mw divided by number average molecular weight Mn) in the range of from 70 to 95%, preferably in the range of from 75 to 90 % of the dispersity Mw/Mn of the polyalkylene terephthalate based polymer comprised in the polymeric material provided in (a) (100%).
- a dispersity Mw/Mn Mass average molecular weight Mw divided by number average molecular weight Mn
- polymeric material containing polyalkylene terephthalate based polymer and additive and solvent system are contacted in (b) in a mass-based ratio solvent system: material in the range of from 1:1 to 100:1 , preferably in the range of from 1 :1 to 50:1 , more preferably in the range of from 1:1 to 20:1, more preferably in the range of from 1 :1 to 10:1.
- polymeric material provided in (a) or the residue of the polymeric material obtained in (b) are contacted in (c) in a mass-based ratio solvent system: material in the range of from 1 :1 to 100:1 , preferably in the range of from 1:1 to 50:1, more preferably in the range of from 1:1 to 20:1, more preferably in the range of from 1 :1 to 10:1.
- a mass-based ratio solvent system material in the range of from 1 :1 to 100:1 , preferably in the range of from 1:1 to 50:1, more preferably in the range of from 1:1 to 20:1, more preferably in the range of from 1 :1 to 10:1.
- (b) and/or (c) are done at a pressure in the range of from 800 to 200,000 hPa. In some embodiments, (b) and/or (c) are done at a pressure in the range of from 800 to 1200 hPa.
- (b) comprises:
- the method, (b) comprises
- Washing in optional step (b.3) is preferably done with a solvent system having feature (s1 .1), (s1.2) and optionally (s1.3) or a solvent system having features (s2.1), (s2.2) and optionally feature (s2.3) as described above, preferably with a solvent or solvent mixture comprising one or more of the solvent(s) of any one of the groups described above.
- washing is done with a solvent selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetonitrile, ethyl acetate, acetone, water or a mixture of two or more of these solvents.
- the washing in optional step (b.3) is done with a solvent selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetonitrile, ethyl acetate, acetone, water, GVL, or a mixture of two or more of these solvents.
- a solvent selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetonitrile, ethyl acetate, acetone, water, GVL, or a mixture of two or more of these solvents.
- Drying in step (b.4) is preferably done under one or more conditions selected from the group consisting of a pressure in the range of from 1 to 1013 mbar; a temperature in the range of from 50 to 210 °C, preferably in the range of from 60 to 180°C, more preferably in the range of from 80 to 160 °C; drying time in the range of from 30 minutes to 24 hours; drying in an atmosphere comprising nitrogen, preferably in an atmosphere having at least 90 volume-%, more preferably 95 volume-%, more preferably at least 98 volume-% nitrogen. Drying is done by one or more methods selected from the group consisting of contact drying, convection drying and radiation drying.
- the polymeric material provided in (a) additionally comprises an elastic fiber.
- the elastic fiber comprises, preferably consists of one or more polyurethane based elastic fiber(s)and/or one or more polyester based elastic fiber(s), more preferably the elastic fiber comprises, preferably consists of one or more polyurethane based elastic fibers), wherein more preferably at least 40 weight-%, more preferably at least 45 weight-%, more preferably at least 50 weight-%, more preferably at least 55 weight-%, more preferably at least 60 weight-%, more preferably at least 65 weight-%, more preferably at least 70 weight-%, more preferably at least 75 weight-%, more preferably at least 80 weight-%, more preferably at least 85 weight-%, more preferably at least 90 weight-%, more preferably at least 95 weight-%, more preferably at least 99.9 weight-%, of the elastic fiber are polyurethane based elastic fibers), each based on the total weight of the elastic fiber being 100 weight-%.
- (b.2) comprises:
- Separation of the elastic fiber, if present in the polymeric material, and additive is done by, for example, distillation, wherein the solvent system is removed and the remaining residue is put to a further use.
- step (c) i.e. when contacting with a second solvent system at a temperature T2, polymeric material provided in (a), the residue of the polymeric material obtained in (b), the residue of the polymeric material obtained in (b.2), the washed residue of polymeric material obtained in (b.3) or the dried residue of polymeric material obtained in (b.3) is used.
- (c) comprises: (c.1) contacting the polymeric material provided in (a) or the residue of the polymeric material obtained in (b), (b.2), (b.3) or (b.4) with a solvent system having a temperature T2, obtaining a solvent system, which is enriched in dissolved polyalkylene terephthalate based polymer and optionally in additive;
- (c) comprises between (c.1) and (c.2) a heated filtration of the solvent system, which is enriched in dissolved polyalkylene terephthalate based polymer and optionally in additive, obtained in (c.1), more preferably at a temperature in the range of T2 ⁇ 20°C, more preferably at a temperature in the range of T2 ⁇ 10°C.
- heated filtration the solution, filter, and funnel are heated, preferably heated so that each has temperature T2 ⁇ 20°C or T2 ⁇ 10°C.
- the heated filtration is done at a pressure of >1bar, more preferably at a pressure in the range of from 1 bar to 30 bar, preferably in the range of from 1 to 10 bar, more preferably in the range of from 1 to 6 bar (heated pressure filtration).
- a pressure of >1bar more preferably at a pressure in the range of from 1 bar to 30 bar, preferably in the range of from 1 to 10 bar, more preferably in the range of from 1 to 6 bar
- Other means and methods for the separation are known to the skilled person such as non-heated filtration or centrifugation.
- the filter preferably after the solvent system, which is enriched in dissolved polyalkylene terephthalate based polymer and optionally in additive, has passed through it, is rinsed with first solvent system for one or more times, preferably with first solvent system having the same composition as provided in (a) and used in (b), wherein the first solvent system preferably has temperature T2 ⁇ 20°C or T2 ⁇ 10°C.
- the solvent system, to which the cooling in (c.2) is applied comprises the solvent system, which is enriched in dissolved polyalkylene terephthalate based polymer and optionally in additive obtained in (c.1), which had been subjected to filtration and the rising charge(s).
- the temperature to which the cooling is done is preferably a temperature below 160°C, preferably below 150°C, more preferably below 140°C, more preferably below 120°C and, in each case, above 0 °C, preferably above 5 °C, more preferably above 10 °C.
- step (b) and/or (c) is/are done in counter current mode. For example, if the contacting of step (b) and/or (c)is done within a vessel, the solvent system enters the vessel from one direction (either side or top/bottom) and the colored polymeric material enters the vessel from an another, preferably an opposite, direction. In a preferred constellation wherein a vertically arranged vessel is used, the solvent system enters the vessel from the bottom and the colored polymeric material enters the vessel from the top.
- (b) and/or (c) is/are conducted under mechanical intermixing, wherein mechanical intermixing preferably comprises one or more methods selected from stirring, blending, and ultra sound.
- the polymeric material provided in (a) comprises polyalkylene terephthalate based polymer, additive and at least one polymer different from polyalkylene terephthalate based polymer
- the polymeric material provided in (a) is considered a polymer blend, wherein said at least one polymer different from polyalkylene terephthalate based polymer is in some embodiments selected from the group consisting of polypropylene (PP), polyethylene (PE), polyamide (PA), natural polymer such as cotton, viscose and/or linen and mixtures of two or more thereof.
- a “polymer blend” means a combination of at least one polymer with at least one further component, which is at least another polymer, these components combined with each other in any suitable way.
- the polymers are intermixed, or one or more polymer(s) are embedded in and/or interwoven with one or more other polymer(s), or the polymers are aligned in separate layers, as well as hybrid forms of these combinations.
- PP, PE, PA and natural polymer such as cotton, viscose and/or linen are mostly not dissolved together with the polyalkylene terephthalate based polymer but rather remain undissolved; however, in some embodiments, the content of PA6 as polymer different from the polyalkylene terephthalate based polymer is reduced and preferably, the polymeric material comprising polyalkylene terephthalate based polymer provided in (a) does only comprises less than 10 weight- % of PA6.
- the polymeric material derives from textiles such as clothing, wherein the textiles are preferably subjected to a sorting process before the polymeric material is subjected to a method according to the present invention.
- a sorting process preferably comprises one or more NIR sorting steps, wherein textiles are analysed by near-infrared (NIR) spectroscopy and, based on the analytic result, sorted based on their composition.
- NIR near-infrared
- the polymeric material subjected to the method according to the present invention is preferably a pre-sorted, more preferably an NIR presorted, textile.
- the textile has preferably underwent a size reduction, more preferably a cutting/and or shredding step.
- the polymeric material subjected to the method according to the present invention is preferably a pre-sorted, more preferably an NIR presorted, and/or size reduced, more preferably shredded, textile.
- the polymeric material subjected to the method according to the present invention is preferably a pre-sorted, more preferably an NIR presorted, and/or size reduced, more preferably shredded, textile, which has a content of PA6 of less than 10 weight-%, more preferably of less than 5 weight-%, more preferably of less than 4 weight-%, more preferably of less than 3 weight-%, more preferably of less than 2 weight-%, more preferably of less than 1 weight-%, based on the total weight of the polymeric material being 100 weight-%. Lowering the content of PA in the textile may provide an improved quality of the obtained polyester, in particular of the polyalkylene terephthalate based polymer.
- (c.1) if at least one insoluble polymer is present in the polymeric material provided in (a) comprises:
- (c.1.2) optionally separation of the solvent system, which is enriched in dissolved polyalkylene terephthalate based polymer and optionally in additive from the residue, thereby obtaining an insoluble polymer-free solvent system enriched in dissolved polyalkylene terephthalate based polymer and optionally in additive, and a residue comprising at least one insoluble polymer, wherein the separation is preferably done by heated filtration.
- the separation in (c.1.2) is preferably done by heated filtration, more preferably by heated filtration, preferably at a temperature in the range of T2 ⁇ 20°C, more preferably at a temperature in the range of T2 ⁇ 10°C.
- heated filtration the solution, filter, and funnel are heated, preferably heated so that each has temperature T2 ⁇ 20°C or T2 ⁇ 10°C.
- the heated filtration is done at a pressure of >1 bar, more preferably at a pressure in the range of from 1 bar to 30 bar, preferably in the range of from 1 to 10 bar, more preferably in the range of from 1 to 6 bar (heated pressure filtration).
- the solvent system to which the cooling in (c.2) is applied, comprises the solvent system, which is enriched in dissolved polyalkylene terephthalate based polymer and optionally in additive obtained in (c.1 ), which had been subjected to filtration and the rising charge(s).
- the method comprises
- Washing in optional step (c.1.3) is preferably done with a solvent system having feature (s1 .1), (s1.2) and optionally (s1.3) or a solvent system having features (s2.1), (s2.2) and optionally feature (s2.3) as described above, preferably with a solvent or solvent mixture comprising one or more of the solvent(s) of any one of the groups described above.
- washing is done with a solvent selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetonitrile, ethyl acetate, acetone, water or a mixture of two or more of these solvents.
- the washing in optional step (c.1.3) is done with a solvent selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetonitrile, ethyl acetate, acetone, water, GVL, or a mixture of two or more of these solvents.
- a solvent selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetonitrile, ethyl acetate, acetone, water, GVL, or a mixture of two or more of these solvents.
- Drying in step (c.1.4) is preferably done under one or more conditions selected from the group consisting of a pressure in the range of from 1 to 1013 mbar; a temperature in the range of from 50 to 210 °C, preferably in the range of from 60 to 180°C, more preferably in the range of from 80 to 150 °C; drying time in the range of from 30 minutes to 24 hours; drying in an atmosphere comprising nitrogen, preferably in an atmosphere having at least 90 volume-%, more preferably 95 volume- %, more preferably at least 98 volume-% nitrogen. Drying is done by one or more methods selected from the group consisting of contact drying, convection drying and radiation drying.
- At least 40 weight-%, more preferably at least 50 weight- %, more preferably at least 60 weight-%, more preferably at least 70 weight-%, more preferably at least 80 weight-%, more preferably at least 90 weight-% of the material comprising polyalkylene terephthalate based polymer are polyalkylene terephthalate based polymer
- at the outmost 60 weight-%, more preferably at the outmost 50 weight-%, more preferably at the outmost 40 weight-%, more preferably at the outmost 30 weight-%, more preferably at the outmost 20 weight-%, more preferably at the outmost 10 weight-% of the material comprising polyalkylene terephthalate based polymer are at least one polymer different from polyalkylene terephthalate based polymer and at least one additive, each based on the total weight of the polymeric material comprising polyalkylene terephthalate based polymer being 100 weight-%.
- the method comprises
- the method comprises
- Washing in optional step (e) is preferably done with a solvent system having feature (s1 .1), (s1.2) and optionally (s1.3) or a solvent system having features (s2.1), (s2.2) and optionally feature (s2.3) as described above, preferably with a solvent or solvent mixture comprising one or more of the solvent(s) of any one of the groups described above.
- washing is done with a solvent selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetonitrile, ethyl acetate, acetone, water or a mixture of two or more of these solvents.
- the washing in optional step (e) is done with a solvent selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetonitrile, ethyl acetate, acetone, water, GVL, or a mixture of two or more of these solvents.
- a solvent selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetonitrile, ethyl acetate, acetone, water, GVL, or a mixture of two or more of these solvents.
- Drying in step (f) is preferably done under one or more conditions selected from the group consisting of a pressure in the range of from 1 to 1013 mbar; a temperature in the range of from 50 to 210 °C, preferably in the range of from 60 to 180°C, more preferably in the range of from 80 to 160 °C; drying time in the range of from 30 minutes to 24 hours; drying in an atmosphere comprising nitrogen, preferably in an atmosphere having at least 90 volume-%, more preferably 95 volume-%, more preferably at least 98 volume-% nitrogen. Drying is done by one or more methods selected from the group consisting of contact drying, convection drying and radiation drying.
- the method comprises recycling the separated solvent system obtained in (b.2) and/or the separated solvent system obtained in (d) at least partially to (b) and/or (c), optionally after one or more work-up step(s).
- a second aspect of the invention is directed to polyalkylene terephthalate based polymer obtained or obtainable from the method of the first aspect, preferably obtained or obtainable from step (b), (b.2), (c), (c.2), (d), (e) or (f), more preferably from step (f), of the method of the first aspect. All details and embodiments disclosed above for the first aspect apply also for the second aspect. 3 rd aspect - Use
- a third aspect of the invention is directed to the use of the polyalkylene terephthalate based polymer of the second aspect for textile applications, fiber applications, packaging applications, plastic applications, automotive applications, electronic applications, preferably for the production of food packaging, beverage packaging, clothing, footwear, wire, cable, wherein preferably for textile applications, fiber applications, packaging applications, plastic applications, more preferably for the production of food packaging, beverage packaging, clothing and footwear. All details and embodiments disclosed above for the first aspect apply also for the third aspect.
- the polyalkylene terephthalate based polymer is used for: a part of a car; preferably cylinder head cover, engine cover, housing for charge air cooler, charge air cooler flap, intake pipe, intake manifold, connector, gear wheel, fan wheel, cooling water box, housing, housing part for heat exchanger, coolant cooler, charge air cooler, thermostat, water pump, radiator, fastening part, part of battery system for electromobility, dashboard, steering column switch, seat, headrest, center console, transmission component, door module, A, B, C or D pillar cover , spoiler, door handle, exterior mirror, windscreen wiper, windscreen wiper protection housing, decorative grill, cover strip, roof rail, window frame, sunroof frame, antenna panel, headlight and taillight, engine cover, cylinder head cover, intake manifold, airbag, cushion, or coating; a cloth; preferably shirt, trousers, pullover, boot, shoe, shoe sole, tight or jacket; an electrical part; preferably electrical or electronic passive or active component, circuit board, printed circuit board,
- a fourth aspect of the invention is directed to a method for preparing a product comprising
- a part of a car preferably cylinder head cover, engine cover, housing for charge air cooler, charge air cooler flap, intake pipe, intake manifold, connector, gear wheel, fan wheel, cooling water box, housing, housing part for heat exchanger, coolant cooler, charge air cooler, thermostat, water pump, radiator, fastening part, part of battery system for electromobility, dashboard, steering column switch, seat, headrest, center console, transmission component, door module, cover for car A, B, C or D pillar,, spoiler, door handle, exterior mirror, windscreen wiper, windscreen wiper protection housing, decorative grill, cover strip, roof rail, window frame, sunroof frame, antenna panel, headlight and taillight, engine cover, cylinder head cover, intake manifold, airbag, cushion, or coating; a cloth; preferably shirt, trousers, pullover, boot, shoe, shoe sole, tight or jacket; an electrical part; preferably electrical or electronic passive or active component, circuit board, printed circuit board, housing component, foil, line, switch, plug,
- a fifth aspect of the invention is directed to a method, preferably according to the first aspect, comprising the further step: converting the re-obtained polyalkylene terephthalate based polymer obtained or obtainable by the method according to the first aspect; to obtain a polymer product.
- a sixth aspect of the invention is directed to a method, preferably according to the first aspect, comprising the further step: converting a residue obtainable by or obtained by the method according to the first aspect, preferably obtained or obtainable from step (c.1.2), more preferably the residue comprising at least one insoluble polymer selected from PP, PE, PA, natural polymer, viscose and linen obtainable by or obtained by the method according to the first aspect, preferably obtained or obtainable from step (c.1.2), and/or converting the elastic fiber residue obtainable by or obtained by the method according to the first aspect, preferably obtained or obtainable from step (b.2.2); to obtain one or more monomer, polymer or polymer product.
- the monomer is a di- or polyol; preferably butandiol; aldehyde; preferably formaldehyde; di- or polyisocyanate; preferably methylene diphenyl diisocyanate (MDI), polymeric methylene diphenyl diisocyanate (pMDI), toluene diisocyanate (TDI), hexamethylenediisocyanate (HDI) or isophoronediisocyanate (I PDI); amide; preferably caprolactam; alkene; preferably styrene, ethene and norbornene; alkyne, (di)ester; preferably methyl methacrylate; mono or diacid; preferably adipic acid or terephthalic acid; diamine; preferably hexamethylenediamine, nonanediamine; or sulfones; preferably 4,4'-dichlorodiphenyl sulfone.
- MDI
- the polymer is and/or the polymer product comprises polyamide (PA); preferably PA 6 or PA 66; polyisocyanate polyaddition product; preferably polyurethane (Pll), thermoplastic polyurethane (TPU), polyurea or polyisocyanurate (PIR); low-density polyethylene (LDPE), high- density polyethylene (HDPE), polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polyvinyl acetate (PVA), polystyrene (PS), poly acrylonitrile butadiene styrene (ABS), poly styrene acrylonitrile (SAN), poly acrylate styrene acrylonitrile (ASA), polytetrafluoroethylene (PTFE), poly(methyl acrylate) (PMA), poly(methyl methacrylate) (PMMA), polybutadiene (BR, PBD), poly(cis-1 ,4-isoprene), poly(trans-1 PA);
- the polymer and/or the polymer product is/are or is/are a part of: a part of a car; preferably cylinder head cover, engine cover, housing for charge air cooler, charge air cooler flap, intake pipe, intake manifold, connector, gear wheel, fan wheel, cooling water box, housing, housing part for heat exchanger, coolant cooler, charge air cooler, thermostat, water pump, radiator, fastening part, part of battery system for electromobility, dashboard, steering column switch, seat, headrest, center console, transmission component, door module, cover for car A, B, C or D pillar, spoiler, door handle, exterior mirror, windscreen wiper, windscreen wiper protection housing, decorative grill, cover strip, roof rail, window frame, sunroof frame, antenna panel, headlight and taillight, engine cover, cylinder head cover, intake manifold, airbag, cushion, or coating; a cloth; preferably shirt, trousers, pullover, boot, shoe, shoe sole, tight or jacket; an electrical part; preferably electrical or electronic passive or active component, circuit board
- the content of the at least one insoluble polymer and/or of the elastic fiber in the polymer and/or polymer product is 1 weight-% or more, preferably 2 weight-% or more, more preferably 5 weight-% or more, more preferably 15 weight-% or more, more preferably 30 weight-% or more, more preferably 40 weight-% or more, more preferably 60 weight-% or more, more preferably 80 weight-% or more, more preferably 90 weight-% or more, more preferably 95 weight-% or more; and/or wherein the content of the at least one insoluble polymer and/or of the elastic fiber in the polymer and/or polymer product is 100 weight-% or less, preferably 95 weight-% or less, more preferably 90 weight-% or less, more preferably 50 weight-% or less, more preferably 25 weight-% or less, more preferably 10 weight-% or less; and preferably wherein the content is determined based on identity preservation and/or segregation and/or mass balance and/or book and claim chain of custody models,
- the converting steps to obtain the monomer, polymer or polymer product may comprise one or more synthesis steps and can be performed by conventional synthesis and technics well known to a person skilled in the art.
- the person skilled in the art to perform the converting step(s) is preferably from the technical field(s) pyrolysis, gasification, remonomerization, depolymerization, synthesis, production of monomers, polymers and polymer compounds, and/or its further processing (e.g. extrusion, injection molding). Examples of the step(s) of the conversion is/are described in “Industrial Organic Chemistry”, 3.
- each solvent of the solvent system has a boiling point at 1013 hPa of at least 150 °C;
- each solvent of the solvent system has a boiling point at 1013 hPa of at least 160 °C;
- the one or more solvents) of the first solvent system and/or second solvent system is/are selected from the group consisting of N,N-dimethylbenzamide, N,N-dimethylphenylacetamide, 1 ,4-benzoqui- none, acetophenone, dimethyl terephthalate, 1 ,3,5-trimethoxybenzene, 2-phenylacetophe- none, N-methylcaprolactam, methylbenzoate, methyl-4-methoxybenzoate, butylene carbonate, propylene-glycol-dibenzoate, N-ethylpyrrolidone, benzophenone, di-benzyl malo- nate, N-ethyl-caprolactam, methyl 2-(5-oxotetrahydrofuran-3-yl)acetate (FAME), propiophenone, N-methoxypropyl-pyrrolidone, 1 ,4-cyclohe
- the one or more solvents) of the first solvent system and/or second solvent system is/are selected from the group consisting of dihydrolevoglucosenon (Cyrene), propylenecarbonate, caprolactone, dimethylisosorbide, N-butylpyrrolidone, t-butylpyrrolidone, methyl-1-methyl-5-oxopyrroli- dine-3-carboxylate (MMOC), gamma-valerolactone (GVL), delta-valerolactone, gammabutyrolactone, methyl 5-(dimethylamino)-2-methyl-5-oxopentanoate (RhodiasolvOPolar- clean), caprolactam, phenethyl acetate, methyl phenylacetate, benzyl benzoate, phenyl benzoate, methyl benzoate, propyl benzoate, and dimethyl sulfoxide (DMSO).
- DMSO dimethyl sulfoxide
- the one or more solvents) of the first solvent system and/or second solvent system is/are selected from the group consisting of propylenecarbonate, N-butylpyrrolidone, t-butylpyrrolidone, methyl-1- methyl-5-oxopyrrolidine-3-carboxylate (MMOC), delta-valerolactone, gamma-butyrolac- tone, methyl 5-(dimethylamino)-2-methyl-5-oxopentanoate (RhodiasolvOPolarclean), caprolactam, phenethyl acetate, methyl phenylacetate, benzyl benzoate, phenyl benzoate, methyl benzoate, propyl benzoate, and GVL.
- the one or more solvents of the first solvent system and/or second solvent system is/are selected from the group consisting of propylenecarbonate, N-butylpyrrolidone, t-butylpyrrolidone, methyl-1-
- the one or more solvents) of the first solvent system and/or second solvent system is/are selected from the group consisting of propylenecarbonate, N-butylpyrrolidone, t-butylpyrrolidone, methyl-1- methyl-5-oxopyrrolidine-3-carboxylate (MMOC), delta-valerolactone, gamma-butyrolac- tone, methyl 5-(dimethylamino)-2-methyl-5-oxopentanoate (RhodiasolvOPolarclean), caprolactam, phenethyl acetate, methyl phenylacetate, benzyl benzoate, phenyl benzoate, methyl benzoate, and propyl benzoate.
- the one or more solvents of the first solvent system and/or second solvent system is/are selected from the group consisting of propylenecarbonate, N-butylpyrrolidone, t-butylpyrrolidone, methyl-1- methyl-5-o
- the one or more solvents) of the first solvent system and/or second solvent system is/are selected from the group consisting of propylenecarbonate, N-butylpyrrolidone, t-butylpyrrolidone, methyl-1- methyl-5-oxopyrrolidine-3-carboxylate (MMOC), delta-valerolactone, gamma-butyrolac- tone, methyl 5-(dimethylamino)-2-methyl-5-oxopentanoate (RhodiasolvOPolarclean), caprolactam, phenethyl acetate, methyl phenylacetate, benzyl benzoate, phenyl benzoate, methyl benzoate, and propyl benzoate.
- the one or more solvents of the first solvent system and/or second solvent system is/are selected from the group consisting of propylenecarbonate, N-butylpyrrolidone, t-butylpyrrolidone, methyl-1- methyl-5-o
- the one or more solvents) of the first solvent system and/or second solvent system is/are selected from the group consisting of propylenecarbonate, N-butylpyrrolidone, t-butylpyrrolidone, methyl-1- methyl-5-oxopyrrolidine-3-carboxylate (MMOC), methyl 5-(dimethylamino)-2-methyl-5-ox- opentanoate (RhodiasolvOPolarclean), and phenethyl acetate.
- GTL gamma valerolactone
- NBP N-butylpyrrolidone
- DMSO dimethyl sulfoxide
- DMSO dihydrolevoglucosenon
- mixtures of two or more thereof or from the group consisting of N-buty
- any one of embodiments 1 to 20, wherein at least 40 weight-%, more preferably at least 50 weight-%, more preferably at least 60 weight-%, more preferably at least 70 weight-%, more preferably at least 80 weight-%, more preferably at least 90 weight-%, more preferably at least 95 weight-%, more preferably at least 98 weight-%, more prefera- bly at least 99 weight-% of the polymeric material provided in (a) are polyalkylene terephthalate based polymer and additive, based on the total weight of the polymeric material provided in (a) being 100 weight-%.
- 80 weight-%, more preferably at least 90 weight-%, of the polymeric material are polyalkylene terephthalate based polymer, and in the range of from 0.01 to 20 weight-%, preferably in the range of from 0.1 to 10 weight-%, of the polymeric material are additive, based on the total weight of the polymeric material provided in (a) being 100 weight-%.
- the polyalkylene terephthalate based polymer consists of either oxyethylen units or oxybutylen units and oxyterephthaloyl units, wherein in case of oxyethylen units, in the range of from 0 to 5 mol-% of the oxyterephthaloyl units are replaced by oxyisophthaloyl units and/or in the range of from 0 to 49 mol-% of the oxyethylen units are replaced by oxymethylene cyclohexylene methylene units; wherein more preferably, the polyalkylene terephthalate based polymeris selected from the group consisting of PET (polyethylene terephthalate), PETI (poly(ethylene ter- ephthalate-co-isophthalate)), PBT (polybutylene terephthalate), and mixtures of two or three of these polymers; wherein more preferably the polyalkylene terephthalate based polymer
- step (f) drying the precipitated polyalkylene terephthalate based polymer obtained in (d) or the washed precipitated polyalkylene terephthalate based polymer obtained in (e).
- the method of any one of embodiments 31 to 35 comprising recycling the separated solvent system obtained in (b.2) and/or the separated solvent system obtained in (d) at least partially to (b) and/or (c), optionally after one or more work-up step(s).
- polyalkylene terephthalate based polymer of embodiment 37 for textile applications, fiber applications, packaging applications, plastic applications, automotive applications, electronic applications, preferably for the production of food packaging, beverage packaging, clothing, footwear, wire, cable, wherein preferably for textile applications, fiber applications, packaging applications, plastic applications, more preferably for the production of food packaging, beverage packaging, clothing and footwear.
- embodiment 38 for: a part of a car; preferably cylinder head cover, engine cover, housing for charge air cooler, charge air cooler flap, intake pipe, intake manifold, connector, gear wheel, fan wheel, cooling water box, housing, housing part for heat exchanger, coolant cooler, charge air cooler, thermostat, water pump, radiator, fastening part, part of battery system for electromobility, dashboard, steering column switch, seat, headrest, center console, transmission component, door module, A, B, C or D pillar cover , spoiler, door handle, exterior mirror, windscreen wiper, windscreen wiper protection housing, decorative grill, cover strip, roof rail, window frame, sunroof frame, antenna panel, headlight and taillight, engine cover, cylinder head cover, intake manifold, airbag, cushion, or coating; a cloth; preferably shirt, trousers, pullover, boot, shoe, shoe sole, tight or jacket; an electrical part; preferably electrical or electronic passive or active component, circuit board, printed circuit board, housing component, foil, line, switch, plug, socket, distributor,
- a part of a car preferably cylinder head cover, engine cover, housing for charge air cooler, charge air cooler flap, intake pipe, intake manifold, connector, gear wheel, fan wheel, cooling water box, housing, housing part for heat exchanger, coolant cooler, charge air cooler, thermostat, water pump, radiator, fastening part, part of battery system for electromobility, dashboard, steering column switch, seat, headrest, center console, transmission component, door module, cover for car A, B, C or D pillar,, spoiler, door handle, exterior mirror, windscreen wiper, windscreen wiper protection housing, decorative grill, cover strip, roof rail, window frame, sunroof frame, antenna panel, headlight and taillight, engine cover, cylinder head cover, intake manifold, airbag, cushion, or coating; a cloth
- Method preferably according to any one of embodiments 1 to 36, comprising the further step: converting the re-obtained polyalkylene terephthalate based polymer obtained or obtainable by the method according to any one of embodiments 1 to 36 to obtain a polymer product.
- Method preferably according to any one of embodiments 1 to 36, comprising the further step: converting a residue obtainable by or obtained by the method according to any one of embodiments 1 to 36, preferably obtained or obtainable from step (c.1 .2), more preferably the residue comprising at least one insoluble polymer selected from PP, PE, PA, natural polymer, viscose and linen obtainable by or obtained by the method according to any one of embodiments 1 to 36, preferably obtained or obtainable from step (c.1.2), and/or converting the elastic fiber residue obtainable by or obtained by the method according to any one of embodiments 1 to 36, preferably obtained or obtainable from step (b.2.2); to obtain one or more monomer, polymer or polymer product.
- the monomer is a di- or polyol; preferably butandiol; aldehyde; preferably formaldehyde; di- or polyisocyanate; preferably methylene diphenyl diisocyanate (MDI), polymeric methylene diphenyl diisocyanate (pMDI), toluene diisocyanate (TDI), hexamethylenediisocyanate (HDI) or isophoronediisocyanate (IPDI); amide; preferably caprolactam; alkene; preferably styrene, ethene and norbornene; alkyne, (di)ester; preferably methyl methacrylate; mono or diacid; preferably adipic acid or terephthalic acid; diamine; preferably hexamethylenediamine, nonanediamine; or sulfones; preferably 4,4'-dichlorodiphenyl sulf
- polymer is and/or the polymer product comprises polyamide (PA); preferably PA 6 or PA 66; polyisocyanate polyaddition product; preferably polyurethane (Pll), thermoplastic polyurethane (TPU), polyurea or polyisocyanurate (PIR); low-density polyethylene (LDPE), high-density polyethylene (HDPE), polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polyvinyl acetate (PVA), polystyrene (PS), poly acrylonitrile butadiene styrene (ABS), poly styrene acrylonitrile (SAN), poly acrylate styrene acrylonitrile (ASA), polytetrafluoroethylene (PTFE), poly(methyl acrylate) (PMA), poly(methyl methacrylate) (PMMA), polybutadiene (BR, PBD), poly(cis-1 ,4-iso
- the polymer and/or the polymer product is/are or is/are a part of: a part of a car; preferably cylinder head cover, engine cover, housing for charge air cooler, charge air cooler flap, intake pipe, intake manifold, connector, gear wheel, fan wheel, cooling water box, housing, housing part for heat exchanger, coolant cooler, charge air cooler, thermostat, water pump, radiator, fastening part, part of battery system for electromobility, dashboard, steering column switch, seat, headrest, center console, transmission component, door module, cover for car A, B, C or D pillar, spoiler, door handle, exterior mirror, windscreen wiper, windscreen wiper protection housing, decorative grill, cover strip, roof rail, window frame, sunroof frame, antenna panel, headlight and taillight, engine cover, cylinder head cover, intake manifold, airbag, cushion, or coating; a cloth; preferably shirt, trousers, pullover, boot, shoe, shoe sole, tight or jacket; an electrical part; preferably
- the content of the at least one insoluble polymer and/or of the elastic fiber in the polymer and/or polymer product is 1 weight-% or more, preferably 2 weight-% or more, more preferably 5 weight-% or more, more preferably 15 weight-% or more, more preferably 30 weight-% or more, more preferably 40 weight-% or more, more preferably 60 weight-% or more, more preferably 80 weight-% or more, more preferably 90 weight-% or more, more preferably 95 weight-% or more; and/or wherein the content of the at least one insoluble polymer and/or of the elastic fiber in the polymer and/or polymer product is 100 weight-% or less, preferably 95 weight-% or less, more preferably 90 weight-% or less, more preferably 50 weight-% or less, more preferably 25 weight-% or less, more preferably 10 weight-% or less; and preferably wherein the content is determined based on identity preservation and/or segregation and/or mass balance and
- 31 P 1 D spectra were recorded using the zg30 pulse program (direct excitation with a 30° pulse angle) with a sampling of 128k data points. 64 transients were summed up per spectrum, the relaxation delay D1 was chosen as 1 second.
- 29 Si 1 D spectra were recorded using the zgig pulse program (direct excitation with a 90° pulse angle and inverse gated proton decoupling), with a sampling of 64k data points. 1024 transients were summed up per spectrum, the relaxation delay D1 was chosen as 10 seconds. In addition, a 1 H- 29 Si HMBC was measured for the samples. Here, 64 transients were summed up per spectrum, the relaxation delay D1 was chosen as 1 second.
- 0.5 g of PET textile containing additives was cut/shredded into pieces and placed in a reaction vessel (e.g. flask, tube, reaction vessel).
- the solvent system was added (in mass-based ratio solvent : polymeric material 100:1 to 1 :1 , preferred 10:1-1 :1) and the mixture was heated by use of a suitable heating system (e.g. oil bath, heating blocks, mini-plant vessels) to a temperature in the range of ⁇ 170°C, preferably in the range of from 10 to ⁇ 170 °C, more preferably in the range of from 110 to 165 °C, more preferably in the range of from 120 to 150 °C.
- a suitable heating system e.g. oil bath, heating blocks, mini-plant vessels
- the mixture was filtered, whereby solvent system enriched in additive and additive-depleted pol- ymeric material was obtained.
- the additive-depleted material was washed with a small amount of solvent system.
- small amounts of acetone can be used in a second washing step.
- the thus obtained additive-depleted polymeric material was dried (for example in a vacuum compartment dryer).
- the additive-depleted PET was washed with a small amount of solvent system.
- solvent system for an easy removal of solvent system and a faster drying process of the re-obtained additive-depleted PET powder, small amounts of acetone can be used in a second washing step.
- the thus obtained solid was dried (for example in a vacuum compartment dryer).
- Example 1 PET textile containing softener
- a first part of a PET textile containing a silicone-based softener was treated according to Reference Example 1 , and a second part thereof was treated according to Reference Example 2.
- the samples were analyzed by NMR before any treatment and after the final drying step.
- the Si-HMBC NMR spectra are shown in Fig. 1 (before treatment), Fig. 2 (after treatment according to Reference Example 1) and Fig. 3 (after treatment according to Reference Example 2).
- the softener was completely removed while the PET related signals remained unchanged.
- Example 2 PET textile containing water repellent
- a first part of a PET textile containing a silicone/polymer/paraffine-based water repellent was treated according to Reference Example 1 , and a second part thereof was treated according to Reference Example 2.
- the samples were analyzed by NMR before any treatment and after the final drying step.
- the 1 H-NMR spectra are shown in Fig. 4 (before treatment), Fig. 5 (after treatment according to Reference Example 1) and Fig. 6 (after treatment according to Reference Example 2).
- the water repellent was completely removed while the PET related signals remained unchanged.
- Example 3 PET textile containing water repellent
- a first part of a PET textile containing a fluorocarbon-based water repellent was treated according to Reference Example 1 , and a second part thereof was treated according to Reference Example 2.
- Example 4 PET textile containing flame retardant
- a first part of a PET textile containing a phosphorous-based flame retardant was treated according to Reference Example 1 , and a second part thereof was treated according to Reference Example 2.
- the samples were analyzed by 31 P-NMR before any treatment and after the final drying step.
- the NMR spectra are shown in Fig. 10 (before treatment), Fig. 11 (after treatment according to Reference Example 1) and Fig. 12 (after treatment according to Reference Example 2).
- Fig. 10 before treatment
- Fig. 11 after treatment according to Reference Example 1
- Fig. 12 after treatment according to Reference Example 2.
- the flame retardant was completely removed.
- Example 5 PET textile containing UV-filter
- a first part of a PET textile containing a hydroxyphenone-based UV-filter was treated according to Reference Example 1 , and a second part thereof was treated according to Reference Example 2.
- the samples were analyzed by NMR before any treatment and after the final drying step.
- the NMR spectra are shown in Fig. 13 (before treatment), Fig. 14 (after treatment according to Reference Example 1) and Fig. 15 (after treatment according to Reference Example 2).
- the additive was completely removed while the PET related signals remained unchanged.
- Comparative Example 1 PET textile containing softener with a comparative solvent
- a PET textile containing a silicone-based softener was treated according to Reference Example 1 with ethylene carbonate, which is a solvent which neither fulfills (s1 .1) and (s1.2) nor (s.2.1) and (s2.2) and (s2.3).
- the samples were analyzed by NMR before any treatment and after the final drying step.
- the Si-HMBC NMR spectra are shown in Fig. 1 (before treatment) and Fig. 16 (after treatment according to Reference Example 1). As apparent from the presence of Si signals in the spectra after treatment, the softener was not removed while the PET related signals remained unchanged.
- Comparative Example 2 PET textile containing water repellent with a comparative solvent
- a PET textile containing a fluorocarbon-based water repellent was treated according to Reference Example 1 with ethylene carbonate, which is a solvent which neither fulfills (s1.1) and (s1.2) nor (s2.1) and (s2.2) and (s2.3).
- the samples were analyzed by NMR before any treatment and after the final drying step.
- the 19F-NMR spectra are shown in Fig. 7 (before treatment) and Fig. 17 (after treatment according to Reference Example 1). As apparent from the presence of F signals in the spectra after treatment, the water repellent was not removed.
- Comparative Example 3 PET textile containing phosphorous-based flame retardant with a comparative solvent
- a PET textile containing a phosphorous-based flame retardant was treated according to Reference Example 1 with ethylene carbonate, which is a solvent which neither fulfills (s1.1) and (s1.2) nor (s2.1), (s2.2) and (s2.3).
- the samples were analyzed by 31P-NMR before any treatment and after the final drying step.
- the NMR spectra are shown in Fig. 10 (before treatment) and Fig. 18 (after treatment according to Reference Example 1). As apparent from the presence of signals in the spectra after treatment, the flame retardant was not removed.
- Comparative Example 4 PET textile containing softener with a comparative solvent of the prior art
- US 2023/0090987 A1 discloses a solvent system based on PM and acetic acid.
- PM already has a boiling point at 1013 hPa of less than 150°C (120°C) and acetic acid is an acid.
- a PET textile containing a silicone-based softener was treated with a solvent system disclosed in Examples 1 to 6 of US 2023/0090987 A1 at a mass-based ratio solvent : polymeric material ratio of 20:1 : 10 g of PET textile containing a silicone-based softener were treated with a mixture of 180 g PM and 20 g acetic acid (1 :20, textile to solvent ratio) at 120°C (reflux conditions, limited due to the presence of acetic acid) for 6h under nitrogen atmosphere.
- the samples were analyzed by NMR before any treatment and after the final drying step.
- the Si-HMBC NMR spectra are shown in Fig. 1 (before treatment) and Fig.
- a PET textile containing a silicone-based softener was treated with a solvent system disclosed in Examples 1 to 6 of US 2023/0090987 A1 at a mass-based ratio solvent : polymeric material ratio of 10:1 : 10 g PET textile containing a silicone-based softener were treated with a mixture of 90 g PM and 10 g acetic acid (1 :10, textile to solvent ratio) at 120°C (reflux conditions, limited due to the presence of acetic acid) for 6h under nitrogen atmosphere.
- the samples were analyzed by NMR before any treatment and after the final drying step.
- the Si-HMBC NMR spectra are shown in Fig. 1 (before treatment) and Fig.
- Comparative Example 5 PET textile containing phosphorous-based flame retardant with a solvent of the prior art
- US 2023/0090987 A1 discloses a solvent system based on PM and acetic acid.
- PM already has a boiling point at 1013 hPa of less than 150°C (120°C) and acetic acid is an acid.
- 5a A PET textile containing a phosphorous-based flame retardant was treated with a solvent system disclosed in Examples 1 to 6 of US 2023/0090987 A1 at a mass-based ratio solvent : polymeric material ratio of 20:1 : 10 g of PET textile containing a phosphorous-based flame retardant were treated with a mixture of 180 g PM and 20 g acetic acid (1:20) at 120°C (reflux conditions, limited due to the presence of acetic acid) for 6h under nitrogen atmosphere.
- the samples were analyzed by 31P-NMR before any treatment and after the final drying step.
- the NMR spectra are shown in Fig. 10 (before treatment) and Fig. 21 (after treatment according to the above). As apparent from the presence of signals in the spectra after treatment, the flame retardant was not removed.
- a PET textile containing a phosphorous-based flame retardant was treated with a solvent system disclosed in Examples 1 to 6 of US 2023/0090987 A1 at a mass-based ratio solvent : polymeric material ratio of 10:1 : 10 g PET textile containing a phosphorous-based flame retardant were treated with a mixture of 90 g PM and 10 g acetic acid (1:10) at 120°C (reflux conditions, limited due to the presence of acetic acid) for 6h under nitrogen atmosphere.
- the samples were analyzed by 31 P-NMR before any treatment and after the final drying step.
- the NMR spectra are shown in Fig. 10 (before treatment) and Fig. 22 (after treatment according to the above). As apparent from the presence of signals in the spectra after treatment, the flame retardant was not removed.
- Fig. 1 shows a Si-HMBC spectrum of a PET textile containing a silicone-based softener before treatment/Example 1;
- Fig. 2 shows a Si-HMBC spectrum of a PET textile containing a silicone-based softener after treatment according to Reference Example 1/Example 1
- Fig. 3 shows a Si-HMBC spectrum of a PET textile containing a silicone-based softener after treatment according to Reference Example 2/Example 1;
- Fig. 4 shows a 1H-NMR spectrum of a PET textile containing a silicone/polymer/paraf- fine-based water repellent before treatment/Example 2;
- Fig. 5 shows a 1 H-NMR spectrum of a PET textile containing a silicone/polymer/paraf- fine-based water repellent after treatment according to Reference Example 1 /Example 2;
- Fig. 6 shows n 1 H-NMR spectrum of a PET textile containing a silicone/polymer/paraf- fine-based water repellent after treatment according to Reference Example 2/Ex- ample 2;
- Fig. 7 shows a 19F-NMR-spectrum of a PET textile containing a fluorocarbon-based water repellent before treatment/Example 3;
- Fig. 8 shows a 19F-NMR-spectrum of a PET textile containing a fluorocarbon-based water repellent after treatment according to Reference Example 1/Example 3;
- Fig. 9 shows a 19F-NMR-spectrum of a PET textile containing a fluorocarbon-based water repellent after treatment according to Reference Example 2/Example 3;
- Fig. 10 shows a 31 P-NMR-spectrum of a PET textile containing a phosphorous-based flame retardant before treatment/Example 4;
- Fig. 11 shows a 31 P-NMR-spectrum of a PET textile containing a phosphorous-based flame retardant after treatment according to Reference Example 1/Example 4;
- Fig. 12 shows a 31 P-NMR-spectrum of a PET textile containing a phosphorous-based flame retardant after treatment according to Reference Example 2/Example 4;
- Fig. 13 shows a 1 H-NMR spectrum of a PET textile containing a hydroxyphenone-based UV-filter before treatment/Example 5;
- Fig. 14 shows a 1 H-NMR spectrum of a PET textile containing a hydroxyphenone-based UV-filter after treatment according to Reference Example 1/Example 5;
- Fig. 15 shows a 1 H-NMR spectrum of a PET textile containing a hydroxyphenone-based UV-filter after treatment according to Reference Example 2/Example 5.
- Fig. 16 shows a Si-HMBC spectrum of a PET textile containing a silicone-based softener after treatment with ethylene carbonate according to Reference Example 1/Compar- ative Example 1 (Si-HMBC spectrum of starting material is shown in Fig. 1).
- Fig. 17 shows a 19F-NMR-spectrum of a PET textile containing a fluorocarbon-based water repellent after treatment with ethylene carbonate according to Reference Example 1 /Comparative Example 2 (19F-NMR-spectrum of starting material is shown in Fig. 7).
- Fig. 18 shows a 31 P-NMR-spectrum of a PET textile containing a phosphorous-based flame retardant after treatment according to Reference Example 1/Comparative Example 3 (31 P-NMR-spectrum of starting material is shown in Fig. 10).
- Fig. 19 shows a Si-HMBC spectrum of a PET textile containing a silicone-based softener after treatment with PM/acetic acid according to Comparative Example 4a (Si-HMBC spectrum of starting material is shown in Fig. 1).
- Fig. 20 shows a Si-HMBC spectrum of a PET textile containing a silicone-based softener after treatment with PM/acetic acid according to Comparative Example 4b (Si-HMBC spectrum of starting material is shown in Fig. 1).
- Fig. 21 shows a 31 P-NMR-spectrum of a PET textile containing a phosphorous-based flame retardant after treatment according to Comparative Example 5a (31 P-NMR-spec- trum of starting material is shown in Fig. 10).
- Fig. 22 shows a 31 P-NMR-spectrum of a PET textile containing a phosphorous-based flame retardant after treatment according to Comparative Example 5b (31P-NMR-spec- trum of starting material is shown in Fig. 10).
- Kunststoffhandbuch Carl Hanser Verlag; vol. 7, ..Polyurethane", 3. edition, 1993, Kunststoffhandbuch", Carl Hanser erlag; vol. 8, “Polyester”, 2. edition 1973;
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- Sustainable Development (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyesters Or Polycarbonates (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
Claims
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020267001233A KR20260025377A (en) | 2023-06-19 | 2024-06-18 | Method for removing additives from polymeric materials |
| EP24732534.3A EP4727996A1 (en) | 2023-06-19 | 2024-06-18 | Method for removal of additives from a polymeric material |
| CN202480040991.8A CN121335947A (en) | 2023-06-19 | 2024-06-18 | Method for removing additives from polymer materials |
| MX2025015257A MX2025015257A (en) | 2023-06-19 | 2025-12-16 | Method for removal of additives from a polymeric material |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23180065 | 2023-06-19 | ||
| EP23180065.7 | 2023-06-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024260970A1 true WO2024260970A1 (en) | 2024-12-26 |
Family
ID=86942705
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2024/066928 Ceased WO2024260970A1 (en) | 2023-06-19 | 2024-06-18 | Method for removal of additives from a polymeric material |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP4727996A1 (en) |
| KR (1) | KR20260025377A (en) |
| CN (1) | CN121335947A (en) |
| MX (1) | MX2025015257A (en) |
| TW (1) | TW202506369A (en) |
| WO (1) | WO2024260970A1 (en) |
Citations (21)
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|---|---|---|---|---|
| EP0364854A2 (en) | 1988-10-15 | 1990-04-25 | BASF Aktiengesellschaft | Process for the production of mouldings - preferably shoe soles - having a compact outer layer and a cellular core |
| US5506275A (en) | 1995-05-15 | 1996-04-09 | Basf Corporation | 1,1,1,2-tetrafluoroethane as a blowing agent in integral skin polyurethane shoe soles |
| EP0897402A1 (en) | 1996-05-08 | 1999-02-24 | Basf Aktiengesellschaft | Process for producing elastic polyurethane mouldings with compact surfaces and cellular cores |
| EP0989146A1 (en) | 1998-09-21 | 2000-03-29 | Tosoh Corporation | Catalyst for production of polyurethane |
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| WO2006034800A1 (en) | 2004-09-28 | 2006-04-06 | Basf Aktiengesellschaft | Method for producing polyurethane soft foam materials |
| WO2006042674A1 (en) | 2004-10-19 | 2006-04-27 | Basf Aktiengesellschaft | Method for the production of rigid polyurethane foams |
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| US20230147533A1 (en) * | 2021-09-24 | 2023-05-11 | The Hong Kong Research Institute Of Textiles And Apparel Limited | Textile separation methods |
-
2024
- 2024-06-18 KR KR1020267001233A patent/KR20260025377A/en active Pending
- 2024-06-18 TW TW113122417A patent/TW202506369A/en unknown
- 2024-06-18 WO PCT/EP2024/066928 patent/WO2024260970A1/en not_active Ceased
- 2024-06-18 CN CN202480040991.8A patent/CN121335947A/en active Pending
- 2024-06-18 EP EP24732534.3A patent/EP4727996A1/en active Pending
-
2025
- 2025-12-16 MX MX2025015257A patent/MX2025015257A/en unknown
Patent Citations (21)
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| EP0364854A2 (en) | 1988-10-15 | 1990-04-25 | BASF Aktiengesellschaft | Process for the production of mouldings - preferably shoe soles - having a compact outer layer and a cellular core |
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| EP0897402A1 (en) | 1996-05-08 | 1999-02-24 | Basf Aktiengesellschaft | Process for producing elastic polyurethane mouldings with compact surfaces and cellular cores |
| EP0989146A1 (en) | 1998-09-21 | 2000-03-29 | Tosoh Corporation | Catalyst for production of polyurethane |
| US20040229965A1 (en) * | 2000-08-11 | 2004-11-18 | Andreas Maurer | Method for separating and recovering target polymers and their additives from a material containing polymers |
| EP1460094A1 (en) | 2003-03-18 | 2004-09-22 | Tosoh Corporation | Catalyst composition for production of a polyurethane resin, and method for producing a polyurethane resin |
| EP1529792A1 (en) | 2003-11-10 | 2005-05-11 | Basf Aktiengesellschaft | Process for the production of flexible polyurethane foams |
| WO2006034800A1 (en) | 2004-09-28 | 2006-04-06 | Basf Aktiengesellschaft | Method for producing polyurethane soft foam materials |
| WO2006042674A1 (en) | 2004-10-19 | 2006-04-27 | Basf Aktiengesellschaft | Method for the production of rigid polyurethane foams |
| WO2008155271A1 (en) | 2007-06-20 | 2008-12-24 | Basf Se | Method for the production of polyamides in extruders |
| WO2013139827A1 (en) | 2012-03-21 | 2013-09-26 | Basf Se | Pale-coloured flame-retardant polyamides |
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| US20170218162A1 (en) * | 2014-07-24 | 2017-08-03 | Worn Again Footwear And Accessories Limited | Recycling process |
| WO2021021855A1 (en) | 2019-07-29 | 2021-02-04 | Eastman Chemical Company | Recycle content cyclobutane diol polyester |
| WO2021021902A1 (en) | 2019-07-29 | 2021-02-04 | Eastman Chemical Company | Process for the preparation of polyesters with recycled monomers from pyrolysis and methanolysis |
| CN110790980A (en) * | 2019-10-22 | 2020-02-14 | 宁波大发化纤有限公司 | Separation and impurity removal method for blending material in waste polyester fiber product |
| WO2021092311A1 (en) | 2019-11-07 | 2021-05-14 | Eastman Chemical Company | Recycle content glycol ether and glycol ether ester compositons |
| WO2021126938A1 (en) | 2019-12-19 | 2021-06-24 | Eastman Chemical Company | Method for manufacture of polyesters with recycle content |
| WO2022229129A1 (en) * | 2021-04-28 | 2022-11-03 | Textile Change Aps | Recycling of polyester fibres from textiles |
| US20230090987A1 (en) | 2021-09-13 | 2023-03-23 | Nan Ya Plastics Corporation | Method for decolorizing polyester fabric |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN121335947A (en) | 2026-01-13 |
| MX2025015257A (en) | 2026-02-03 |
| TW202506369A (en) | 2025-02-16 |
| KR20260025377A (en) | 2026-02-24 |
| EP4727996A1 (en) | 2026-04-22 |
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