WO2024254740A1 - 电池模组端侧板拆解装置及电池模组端侧板拆解方法 - Google Patents
电池模组端侧板拆解装置及电池模组端侧板拆解方法 Download PDFInfo
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- WO2024254740A1 WO2024254740A1 PCT/CN2023/099733 CN2023099733W WO2024254740A1 WO 2024254740 A1 WO2024254740 A1 WO 2024254740A1 CN 2023099733 W CN2023099733 W CN 2023099733W WO 2024254740 A1 WO2024254740 A1 WO 2024254740A1
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- battery module
- side plate
- rotating
- driving member
- clamping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Definitions
- the present disclosure relates to the technical field of battery disassembly equipment, and in particular to a battery module end side plate disassembly device and a battery module end side plate disassembly method.
- the battery pack recycling, disassembly and processing technology in the industry is still in its infancy. There is no relatively mature disassembly process, and the overall disassembly efficiency is relatively low.
- the modules were basically welded with end panels and fixed with bolts.
- the disassembly of the end panels mainly relied on grinding wheel cutting and manual peeling, which resulted in low safety and work efficiency during the disassembly process and high disassembly costs.
- the purpose of the present invention is to overcome the shortcomings of the prior art and provide a battery module end side plate disassembly device and a battery module end side plate disassembly method with high disassembly efficiency and strong safety.
- a battery module end plate disassembly device comprising:
- a rotary downward pressing and peeling mechanism wherein the rotary downward pressing and peeling mechanism is arranged on a mounting frame, and comprises a downward pressing assembly, a rotary plug-in assembly and a rotary platform assembly, wherein the downward pressing assembly and the rotary plug-in assembly are both connected to the mounting frame, and the rotary platform assembly is rotatably connected to the mounting frame, and the downward pressing assembly is used to press down and compact the battery module, and the rotary plug-in assembly is used to plug into the through hole of the battery module and then move horizontally so that the end plate and the side plate of the battery module are initially separated, and the rotary plug-in assembly is also used to rotate and rotate after horizontal movement so that the end plate and the side plate of the battery module are separated;
- a conveying mechanism is arranged on the mounting frame and is used to convey the battery module to the rotating lower frame. Press on the peeling mechanism.
- the pressure assembly includes a first connecting frame, a first horizontal driving member, a first vertical driving member, a clamping plate, a rotational reset driving member and a slide rail
- the slide rail is installed on the mounting frame
- the first connecting frame is slidably connected to the slide rail
- the first horizontal driving member is installed on the mounting frame
- the first connecting frame is installed on the power output end of the first horizontal driving member
- the first vertical driving member is installed on the first connecting frame
- the rotational reset driving member is connected to the power output end of the first vertical driving member
- the clamping plate is rotationally connected to the power output end of the rotational reset driving member.
- the rotary plug-in assembly includes a second connecting frame, a second horizontal driving member, a second vertical driving member, a rotary driving device, a plug-in member and a rear-pull driving member.
- the second connecting frame is slidably arranged on the mounting frame.
- the second connecting frame is respectively connected to the second horizontal driving member and the rotary driving device.
- the second connecting frame is also connected to the second vertical driving member.
- the rear-pull driving member is installed on the second connecting frame.
- the plug-in member is connected to the power output end of the rotary driving device.
- the plug-in member is used to be plugged into the through hole of the battery module.
- the second connecting frame includes a longitudinal connecting portion and a transverse connecting portion, the longitudinal connecting portion is movably connected to the transverse connecting portion, the longitudinal connecting portion is respectively connected to the second horizontal driving member and the second vertical driving member, and the transverse connecting portion is respectively connected to the rear pulling driving member and the rotation driving device.
- the rotating platform assembly includes a rotating platform, a rotating bracket, a rotating drive and a locking drive.
- the rotating bracket is connected to the mounting bracket, the power output end of the rotating drive is connected to the rotating bracket, the locking drive is connected to the mounting bracket, the locking drive is also movably connected to the rotating bracket, and the rotating platform is connected to the rotating bracket.
- the rotating bracket is provided with an embedding groove
- the locking driving member includes a driving part and a locking block, the power output end of the driving part is connected to the locking block, the locking block is located in the embedding groove, and the driving part drives the locking block to extend and retract in the embedding groove;
- the rotating plug assembly drives the rotating bracket to rotate relative to the mounting frame; when the driving unit drives the locking block to be inserted into the embedding groove, the rotating bracket is stationary relative to the mounting frame.
- the battery module end side plate device further includes a stripping positioning mechanism, which is disposed on the mounting frame, and the stripping positioning mechanism is disposed corresponding to the rotating downward pressing stripping mechanism, and the stripping positioning mechanism is used to strip and position the battery module on the rotating downward pressing stripping mechanism;
- the peeling positioning mechanism includes a plurality of positioning drive components arranged vertically and horizontally in the horizontal plane direction, each of the positioning drive components includes a third horizontal drive member, a third vertical drive member and a positioning push block, the positioning push block is connected to the power output end of the third horizontal drive member, the third horizontal drive member is installed at the power output end of the third vertical drive member, and the third horizontal drive member and the third vertical drive member are both Connected to the mounting frame.
- the number of the positioning drive assemblies is four, and the four positioning drive assemblies are symmetrically arranged in pairs relative to the rotating platform.
- the conveying mechanism comprises:
- a conveyor belt mechanism the conveyor belt mechanism is arranged below the mounting frame, and the conveyor belt mechanism is used to convey the battery module to be disassembled;
- a clamping and moving mechanism is slidably arranged on the mounting frame, and is used to clamp the battery module after being positioned by the deviation correcting mechanism onto the rotating and pressing stripping mechanism.
- the mounting frame is provided with a sliding guide rail
- the clamping and moving mechanism is slidably arranged on the sliding guide rail
- the sliding guide rail is extended along the direction of the conveyor belt mechanism and the rotating downward pressing and peeling mechanism.
- the clamping moving mechanism includes a moving frame, a clamping assembly, a fourth horizontal driving member and a fourth vertical driving member, the moving frame is slidably arranged on the sliding guide rail, the moving frame is connected to the power output end of the fourth horizontal driving member, the fourth vertical driving member is installed on the moving frame, and the power output end of the fourth vertical driving member is connected to the clamping assembly.
- the clamping assembly includes a clamping drive and two clamping plates, the clamping drive is connected to the power output end of the fourth vertical drive, and the two clamping plates are connected to the clamping drive so that the two clamping plates move away from or closer to each other under the drive of the clamping drive.
- the battery module end side plate disassembly device further includes a deviation correction mechanism, which is connected to the conveyor belt mechanism and is used to correct the deviation and position the battery module;
- the deviation correction mechanism includes two horizontal positioning drive members, which are respectively located on both sides of the conveyor belt mechanism and connected to the conveyor belt mechanism.
- Each of the horizontal positioning drive members includes a horizontal driving part and a slider, and the slider is connected to the power output end of the horizontal driving part.
- the battery module end side panel disassembly device also includes a photoelectric sensing switch component, which is arranged adjacent to the correction mechanism, and the photoelectric sensing switch component is electrically connected to the conveyor belt mechanism, so that when the photoelectric sensing switch component senses the battery module, the conveyor belt mechanism stops conveying.
- a method for disassembling an end side plate of a battery module, using the power battery module disassembly device described in any of the above embodiments to disassemble the end side plate of the battery module; the disassembly method comprises:
- the battery module to be disassembled is conveyed to the rotating platform assembly by the conveying mechanism;
- the active end of the rotating plug assembly is plugged into the through hole of the battery module and moves horizontally, so that the end plate and the side plate of the battery module are initially separated;
- the rotating plug assembly is rotated to completely separate the end plate and the side plate of the battery module;
- the separated end plates and side plates of the battery module are taken out from the rotating platform assembly.
- the present invention has at least the following advantages:
- the above-mentioned battery module end and side plate disassembly device places the battery module to be disassembled on the conveying mechanism, and the conveying mechanism transfers the battery module to the rotating platform assembly. At this time, the pressing assembly presses down and compacts the battery module. After compaction, the active end of the rotating plug assembly is plugged into the through hole of the battery module. After plugging, the rotating plug assembly rotates until the end plate and side plate of the battery module are completely peeled off.
- the operation process of the above-mentioned device can realize the complete peeling of the end plate and side plate of the battery module, that is, the whole assembly line operation without manual participation, thereby avoiding the safety problems of the manual disassembly process and improving the disassembly efficiency.
- FIG1 is a schematic structural diagram of a battery module end side plate disassembly device according to an embodiment
- FIG. 2 is a partial enlarged schematic diagram of the battery module end side plate disassembly device shown in FIG. 1 at position A
- FIG3 is another schematic diagram of the structure of the battery module end side plate disassembly device shown in FIG1 ;
- FIG4 is a partial enlarged schematic diagram of the battery module end side plate disassembly device at position B shown in FIG3 ;
- FIG5 is another structural schematic diagram of the battery module end side plate disassembly device shown in FIG1 ;
- FIG6 is a partial enlarged schematic diagram of the battery module end side plate disassembly device shown in FIG5 at position C;
- FIG7 is another schematic diagram of the structure of the battery module end side plate disassembly device shown in FIG1;
- FIG8 is a schematic diagram of a force analysis of a battery module of the battery module end side plate disassembly device shown in FIG1 ;
- FIG. 9 is a schematic diagram of a process for disassembling a battery module end side plate according to an embodiment.
- the present application provides a battery module end and side plate disassembly device, including a mounting frame, a conveying mechanism, and a rotary pressing and peeling mechanism.
- the rotary pressing and peeling mechanism is arranged on the mounting frame, and includes a pressing assembly, a rotating plug assembly, and a rotating platform assembly.
- the pressing assembly and the rotating plug assembly are both connected to the mounting frame, and the rotating platform assembly is rotatably connected to the mounting frame.
- the pressing assembly is used to press down and tighten the battery module
- the rotating plug assembly is used to plug into the through hole of the battery module and then move horizontally to initially separate the end plate and the side plate of the battery module.
- the rotating plug assembly is also used to rotate and rotate after horizontal movement to completely peel off the end plate and the side plate of the battery module;
- the conveying mechanism is arranged on the mounting frame, and the conveying mechanism is used to convey the battery module to the rotary pressing and peeling mechanism.
- the battery module end and side plate disassembly device described above places the battery module to be disassembled on the conveying mechanism, and the conveying mechanism transfers the battery module to the rotating platform assembly. At this time, the pressing assembly presses down and compacts the battery module. After compaction, the active end of the rotating plug assembly is plugged into the through hole of the battery module. After plugging, the rotating plug assembly rotates until the end plate and side plate of the battery module are completely peeled off.
- the operation process of the above device can realize the complete peeling of the end plate and side plate of the battery module, that is, the whole assembly line operation without manual participation, thereby avoiding the safety problems of the manual disassembly process and improving the disassembly efficiency.
- a battery module end plate disassembly device 10 includes a mounting frame 100, a conveying mechanism 10a, and a rotating downward pressing peeling mechanism 400.
- the conveying mechanism 10a is disposed on the mounting frame 100, and the conveying mechanism 10a is used to convey the battery module to the rotating downward pressing peeling mechanism 400.
- the rotary downward pressure stripping mechanism 400 is arranged on the mounting frame 100, and the rotary downward pressure stripping mechanism 400 includes a downward pressure component 410, a rotary plug component 420 and a rotary platform component 430, the downward pressure component 410 and the rotary plug component 420 are both connected to the mounting frame 100, the rotary platform component 430 is rotatably connected to the mounting frame 100, the downward pressure component 420 is used to press down and compact the battery module, the rotary plug component 420 is used to plug into the corresponding through hole on the battery module and then move horizontally, so that the end plate and the side plate of the battery module are initially separated, and the rotary plug component 420 is rotated to make The end plate and the side plate of the battery module are completely peeled off.
- the welding positions of the end plates and side plates of the battery module are pre-processed to separate the edges of the end plates and side plates from each other; preferably, the welding positions of the end plates and side plates are cut first.
- the end plates and side plates are still bonded together.
- the active end of the rotating plug assembly 420 is plugged into the through hole of the end plate and moves horizontally for a period of time. Under the action of tension, a gap is formed between the end plate and the side plate.
- the rotating plug assembly 420 is then rotated to completely separate the end plate from the side plate. This eliminates the need for manual work, thereby improving safety and efficiency.
- the horizontal movement distance of the rotating plug assembly 420 can be pre-set by a program.
- the battery module end and side panel disassembly device 10 mentioned above places the battery module to be disassembled on the conveying mechanism 10a, and the conveying mechanism 10a transfers the battery module to the rotating platform assembly 430.
- the pressing assembly 410 presses down and compacts the battery module.
- the active end of the rotating plug assembly 420 plugs into the through hole of the battery module.
- the rotating plug assembly 420 rotates until the end plate and side panel of the battery module are completely peeled off.
- the operation process of the above device can realize the complete peeling of the end plate and side panel of the battery module, that is, the whole assembly line operation without manual participation, thereby avoiding the safety problems of the manual disassembly process and improving the disassembly efficiency.
- the pressing assembly 410 includes a first connecting frame 411, a first horizontal driving member 412, a first vertical driving member 413, a clamping plate 414, a rotational reset driving member 415 and a slide rail 416, the slide rail 416 is installed on the mounting frame 100, the first connecting frame 411 is slidably connected to the slide rail 416, the first horizontal driving member 412 is installed on the mounting frame 100, the first connecting frame 411 is installed on the power output end of the first horizontal driving member 412, the first vertical driving member 413 is installed on the first connecting frame 411, the rotational reset driving member 415 is connected to the power output end of the first vertical driving member 413, and the clamping plate 414 is rotationally connected to the power output end of the rotational reset driving member 415.
- the battery module is first centered.
- the first horizontal drive member 412 drives the first connecting frame 411 to move horizontally on the slide rail so that the clamping plate 414 can move to the corresponding position above the battery module.
- the first vertical drive member 413 drives the clamping plate 414 downwardly against the battery module, so that the clamping plate 414 exerts pressure on the battery module to fix the battery module.
- the clamping plate rotates together under the rotation drive of the rotating plug assembly 420. After each rotation peeling of the end side plate of the battery module is completed, the position of the clamping plate 414 is not fixed and is in an arbitrary position.
- the rotation reset drive member 415 will rotate and reset the clamping plate 414 to ensure that the initial position of the clamping plate 414 is fixed each time. Furthermore, according to the different sizes of battery modules, the clamping plates 414 of different specifications can be replaced to improve the adaptability of the battery module end side plate disassembly device 10.
- the first horizontal driving member 412 and the first vertical driving member 413 are motors or cylinders
- the rotary reset driving member 415 is a motor.
- the rotating plug assembly 420 includes a second connecting frame 421, The second horizontal driving member 422, the second vertical driving member 423, the rotation driving device 424, the connector 425 and the rear pulling driving member 426, the second connecting frame 421 is slidably arranged on the mounting frame 100, the second connecting frame 421 is respectively connected to the second horizontal driving member 422 and the rotation driving device 424, the second connecting frame 421 is also connected to the second vertical driving member 423, the rear pulling driving member 426 is installed on the second connecting frame 421, the connector 425 is connected to the power output end of the rotation driving device 424, and the connector 425 is used to be plugged into the through hole of the battery module.
- the plug-in component 425 is plugged into the through hole of the battery module end plate under the drive of the second horizontal driving component 422 and the second vertical driving component 423, and then the second horizontal driving component 422 moves horizontally, so that the battery end plate and the side plate generate a force, thereby initially separating the end plate and the side plate.
- the rotation driving device 424 drives the plug-in component 425 to rotate, and the end plate and the side plate are completely torn off under the force of external pulling and winding.
- the second horizontal driving component 422, the second vertical driving component 423, the rotation driving device 424 and the rear pulling driving component 426 are all motors.
- the second connecting frame 421 includes a longitudinal connecting portion 4211 and a transverse connecting portion 4212, the longitudinal connecting portion 4211 is movably connected to the transverse connecting portion 4212, the longitudinal connecting portion 4211 is respectively connected to the second horizontal driving member 422 and the second vertical driving member 423, and the transverse connecting portion 4212 is respectively connected to the rear pulling driving member 426 and the rotating driving device 424.
- the plug-in 425 is connected to the power output end of the rotating drive device 424, the rotating drive device 424 is movably connected to the transverse connection part 4212, the second horizontal drive member 422 drives the longitudinal connection part 4211 to move horizontally, and then drives the transverse connection part 4212 to move horizontally, that is, the rotating drive device 424 also moves horizontally, and at the same time, the second vertical drive member 423 drives the transverse connection part 4212 to move in the vertical direction, that is, the rotating drive device 424 also moves in the vertical direction, so that the plug-in 425 can be accurately plugged into the end plate through hole of the battery module.
- the second horizontal drive member 422 drives the longitudinal connection part 4211 to move in the X direction
- the rear pull drive member 426 drives the rotating drive device to move in the Y direction, so that the plug-in connected to the rotating drive device moves horizontally in the Z direction for a period of time, and the end side plates of the battery module are initially separated under the action of the pulling force.
- the rotary drive device 424 rotates and rotates, thereby driving the connector 425 to rotate, so that the end and side plates of the battery module are completely peeled off under the action of the rotation.
- the rotating platform assembly 430 includes a rotating platform 431, a rotating bracket 432, a rotating drive member 433 and a locking drive member 434, the rotating bracket 432 is connected to the mounting frame 100, the power output end of the rotating drive member 433 is connected to the rotating bracket 432, the locking drive member 434 is connected to the mounting frame 100, the locking drive member 434 is also movably connected to the rotating bracket 432, and the rotating platform 431 is connected to the rotating bracket 432.
- the battery module is pressed down and fixed on the rotating platform 431 by the pressing plate 414, and when the end is initially separated from the side plate, that is, the rotating plug is
- the assembly 420 moves horizontally, the clamping plate 414 and the rotating platform 431 remain relatively still, and the end plate and the side plate are initially separated under the force of the external pull.
- the rotating plug assembly 420 rotates, the locking drive member 434 moves so that the rotating bracket 432 can rotate, and then the rotating platform 431 and the clamping plate 414 rotate under the drive of the rotating plug assembly 420, so that the end plate and the side plate are completely separated.
- the rotating drive member 433 can be a servo motor or a rotating cylinder.
- the rotating bracket 432 is provided with an embedding groove 4321
- the locking driving member 434 includes a driving portion 4341 and a locking block 4342, the power output end of the driving portion 4341 is connected to the locking block 4342, the locking block 4342 is located in the embedding groove 4321, and the driving portion 4341 drives the locking block 4342 to embed into or move away from the embedding groove 4321;
- the rotating plug-in assembly 420 drives the rotating bracket 432 to rotate relative to the mounting frame 100; when the driving part 4341 drives the locking block 4342 to be inserted into the embedding groove 4321, the rotating bracket 432 is stationary relative to the mounting frame 100.
- the driving part 4341 drives the locking block 4342 to leave the embedding groove 4321, so that the rotating bracket 432 can rotate.
- the rotating driving member 433 drives the rotating bracket 432 to reset.
- the driving part 4341 drives the locking block 4342 to reset, that is, the locking block 4342 returns to the embedding groove 4321.
- the driving part 4341 can be a cylinder or a linear motor.
- the battery module end side plate device further includes a stripping positioning mechanism 600, which is disposed on the mounting frame 100, and the stripping positioning mechanism 600 is disposed corresponding to the rotating downward pressing stripping mechanism 400, and the stripping positioning mechanism 600 is used to strip and position the battery module on the rotating downward pressing stripping mechanism 400;
- the peeling positioning mechanism 600 includes a plurality of positioning drive components 610 arranged vertically and horizontally in the horizontal plane direction, each of the positioning drive components 610 includes a third horizontal drive member 611, a third vertical drive member 612 and a positioning push block 613, the positioning push block 613 is respectively connected to the power output ends of the third horizontal drive member 611 and the third vertical drive member 612, and the third horizontal drive member 611 and the third vertical drive member 612 are both connected to the mounting frame 100.
- the stripping positioning mechanism 600 first centers the battery module on the rotating platform 431, so that the rotating plug assembly 420 can be more easily plugged into the through hole of the battery module.
- the third vertical drive member 612 drives the positioning push block 613 to rise and fall, so that the positioning push block 613 and the battery module are at the same horizontal position, and then the third horizontal drive member 611 drives the positioning push block 613 to move horizontally, thereby positioning the battery module in the middle of the rotating platform 431.
- the third vertical drive member 612 can be a motor or a cylinder
- the third horizontal drive member 611 can be a motor or a cylinder.
- the number of the positioning drive components 610 is four, and the four positioning drive components 610 are symmetrically arranged in pairs relative to the rotating platform 431. It can be understood that two positioning drive components 610 are located at the rotating platform 431. The battery module is moved to the center of the rotating platform 431 by the four positioning drive components 610, so that the connector 425 in the subsequent process can be more conveniently plugged into the through hole of the end plate.
- the conveying mechanism 10a includes a conveyor belt mechanism 200 and a clamping movable mechanism 500, the conveyor belt mechanism 200 is arranged below the mounting frame 100, and the conveyor belt mechanism 200 is used to convey the battery module to be disassembled; the clamping movable mechanism 500 is slidably arranged on the mounting frame 100, and the clamping movable mechanism 500 is used to clamp the battery module after the correction mechanism 300 is positioned onto the rotating downward pressing stripping mechanism 400.
- the battery module is placed on the conveyor mechanism 200 for transportation.
- the conveyor mechanism 200 stops operating.
- the clamping moving mechanism 500 moves to the top of the battery module, and the active end of the clamping moving mechanism 500 moves down to clamp the battery module, and finally the battery module is clamped onto the rotating platform 431.
- the mounting frame 100 is provided with a sliding guide rail 120, and the clamping movable mechanism 500 is slidably set on the sliding guide rail 120.
- the sliding guide rail 120 is extended along the direction of the conveyor belt mechanism 200 and the rotating downward pressing stripping mechanism 400, so that after the clamping movable mechanism 500 slides to the corresponding position to clamp the battery module, it continues to slide above the rotating downward pressing stripping mechanism 400, and then clamps the battery module to the rotating platform 431.
- the clamping moving mechanism 500 includes a moving frame 510, a clamping assembly 520, a fourth horizontal driving member 530 and a fourth vertical driving member 540, the moving frame 510 is slidably set on the sliding guide rail 120, the moving frame 510 is connected to the power output end of the fourth horizontal driving member 530, the fourth vertical driving member 540 is installed on the moving frame 510, and the power output end of the fourth vertical driving member 540 is connected to the clamping assembly 520.
- the moving frame 510 is slidably disposed on the sliding guide rail 120, and the fourth horizontal driving member 530 drives the moving frame 510 to move horizontally.
- the fourth vertical driving member 540 drives the clamping assembly 520 to move downward so that the clamping assembly 520 contacts the battery module.
- the clamping driving member 521 drives the clamping assembly 520 to clamp the battery module.
- the battery module continues to move horizontally to the rotating platform 431.
- the fourth horizontal driving member 530 can be a motor
- the fourth vertical driving member 540 can be a motor.
- the clamping assembly 520 includes a clamping drive 521 and two clamping plates 522, the clamping drive 521 is connected to the power output end of the fourth vertical drive 540, and the two clamping plates 522 are connected to the clamping drive 521 so that the two clamping plates 522 move away from or closer to each other under the drive of the clamping drive 521.
- the clamping drive member 521 is a cylinder.
- the battery module end side plate disassembly device further includes a deviation correction mechanism 300 , which is connected to the conveyor belt mechanism 200 , and is used to correct the deviation and position the battery module;
- the correction mechanism 300 includes two horizontal positioning drive components 310, which are respectively located on both sides of the conveyor belt mechanism 200 and connected to the conveyor belt mechanism 200.
- Each of the horizontal positioning drive components 310 includes a horizontal driving part 311 and a slider 312, and the slider 312 is connected to the power output end of the horizontal driving part 311.
- the conveyor belt mechanism 200 stops operating, and the deviation correction mechanism 200 corrects and positions the battery module so that the clamping and moving mechanism 500 can better clamp the battery module.
- the conveyor belt mechanism 200 stops operating, and the horizontal driving parts 311 on both sides drive the slider 312 to move and abut against the battery module, so that the battery module is positioned at a preset position, and the battery module can be better clamped by the clamping and moving mechanism 500.
- the horizontal driving part 311 is a motor.
- the battery module end side panel disassembly device 10 further includes a photoelectric sensing switch component 700, and the photoelectric sensing switch component 700 is disposed adjacent to the deviation correction mechanism 300, and the photoelectric sensing switch component 700 is electrically connected to the conveyor belt mechanism 200, so that when the photoelectric sensing switch component 700 senses the battery module, the conveyor belt mechanism 200 stops conveying.
- the photoelectric sensing switch component 700 is arranged on the side of the correcting mechanism 300 adjacent to the rotating downward pressing stripping mechanism 400, that is, when the battery module is conveyed to the sensing position of the photoelectric sensing switch component 700 by the conveyor belt mechanism 200, the photoelectric sensing switch component 700 releases a signal to stop the conveyor belt mechanism 200. At this time, the battery module is just conveyed to the working range of the correcting mechanism 300, so that the battery module can be positioned by the correcting mechanism 300.
- the present application also provides a method for disassembling the end side plate of a battery module, using the power battery module disassembly device described in any of the above embodiments to disassemble the end side plate of the battery module; the disassembly method comprises:
- the battery module is pressed down and fixed by the pressing assembly 410, so that the battery module is pressed down and fixed when the rotating pressing and peeling mechanism is working.
- S500 The end plate and the side plate of the battery module are completely separated by rotating the rotating plug assembly 420. It can be understood that the rotating driving device 424 drives the plug-in component 425 to rotate, thereby completely separating the end plate and the side plate of the battery module.
- the specific steps of conveying the battery module to be disassembled to the rotating pressing and peeling mechanism 400 by the conveying mechanism 10a include:
- the battery module is placed on the conveyor mechanism 200.
- the photoelectric sensor switch 700 When the battery module is transmitted to the photoelectric sensor switch 700, the photoelectric sensor switch 700 outputs a sensing signal, and the conveyor mechanism 200 stops operating according to the sensing signal.
- the correction mechanism 300 positions the battery module.
- the two horizontal positioning drive members 310 drive the slider 312 to abut against the battery module through the horizontal drive part 311, so that the battery module moves to a preset position.
- the fourth horizontal drive member 530 of the clamping moving mechanism 500 drives the moving frame 510 to move above the battery module.
- the fourth vertical drive member 540 drives the clamping assembly 520 to move downward.
- the clamping drive member 521 drives the two clamping plates 522 to move closer to each other to clamp the battery module; after the clamping is completed, the fourth horizontal drive member 530 continues to drive the mobile frame to move until the mobile frame 510 moves to the top of the rotating platform 431. At this time, the clamping drive member 521 drives the two to move away from each other to release the battery module, so that the battery module is placed on the rotating platform 431; finally, driven by the fourth horizontal drive member 530 and the fourth vertical drive member 540, the mobile frame 510 is reset.
- the disassembly method further includes: peeling and positioning the battery module.
- the steps of peeling and positioning the battery module are as follows: first, the battery module is placed on the rotating platform 431 by the clamping and moving mechanism 500; after the battery module is located on the rotating platform 431, each positioning drive component 610 is driven by the corresponding third vertical drive member 612 to lift and lower the battery module, so that each positioning drive component 610 is on the same horizontal line with the battery module; after each positioning drive component 610 is on the same horizontal line with the battery module, the positioning push block 613 of each positioning drive component 610 is on the corresponding It moves under the drive of the third horizontal driving member 611 until it abuts against the battery module, so that each positioning slider 613 jointly pushes the battery module and positions it at the preset position, so that the connector 425 in the subsequent process can be reliably plugged into the through hole of the battery module; after the positioning is
- the present invention has at least the following advantages:
- the battery module end plate disassembly device described above places the battery module to be disassembled on the conveying mechanism, and the conveying mechanism conveys the battery module to the rotating platform assembly. At this time, the pressing assembly presses down and compacts the battery module. After compaction is completed, the active end of the rotating plug assembly presses the battery module. After the plugging is completed, the plug-in assembly is rotated and rotated until the end plate and the side plate of the battery module are completely separated.
- the operation process of the above device can achieve the complete separation of the end plate and the side plate of the battery module, that is, the whole process is an assembly line operation without manual participation, thereby avoiding the safety problems of the manual disassembly process and improving the disassembly efficiency.
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Abstract
一种电池模组端侧板拆解装置(10)及电池模组端侧板拆解方法。电池模组端侧板拆解装置(10)包括安装架(100)、输送机构(10a)、及旋转下压剥离机构(400)。其中,旋转下压剥离机构(400)包括下压组件(410)、旋转插接组件(420)及旋转平台组件(430)。电池模组经输送机构(10a)传送至旋转平台组件(430),下压组件(410)对电池模组进行下压压紧,压紧完成后旋转插接组件(420)的作用端对电池模组的通孔进行插接,插接完成后旋转插接组件(420)进行旋转转动,直至使得电池模组的端板与侧板完全剥离。
Description
本公开涉及电池拆解设备技术领域,特别是涉及一种电池模组端侧板拆解装置及电池模组端侧板拆解方法。
在金属资源紧缺和环境形式严峻的背景下,对动力电池回收再利用有利于实现绿色和经济的双赢发展。
目前行业内电池包回收拆解处理技术还处于起步阶段,没有较为成熟的拆解工艺,整体拆解效率比较低;早期传统结构的电池包(电芯-模组-电池包),模组基本采用端侧板焊接及螺栓固定,对于这类电池模组,其端侧板的拆解主要是靠砂轮切割和人工剥离,从而导致拆解过程安全性及工作效率低下,拆解成本高。
因此,亟需一种拆解安全性强、效率高的电池模组拆解装置。
发明内容
本公开的目的是克服现有技术中的不足之处,提供一种拆解效率高且安全性强的电池模组端侧板拆解装置及电池模组端侧板拆解方法。
本公开的目的是通过以下技术方案来实现的:
一种电池模组端侧板拆解装置,包括:
安装架;
旋转下压剥离机构,所述旋转下压剥离机构设置在安装架上,所述旋转下压剥离机构包括下压组件、旋转插接组件及旋转平台组件,所述下压组件及所述旋转插接组件均连接于所述安装架,所述旋转平台组件与所述安装架转动连接,所述下压组件用于下压压紧所述电池模组,所述旋转插接组件用于插接所述电池模组的通孔后进行水平移动,以使所述电池模组的端板与侧板初步分离,所述旋转插接组件还用于水平移动后进行旋转转动,以使所述电池模组的端板与侧;
输送机构,所述输送机构设置在所述安装架上,所述输送机构用于将所述电池模组输送至所述旋转下
压剥离机构上。
在其中一个实施例中,所述下压组件包括第一连接架、第一水平驱动件、第一竖直驱动件、压紧板、旋转复位驱动件及滑轨,所述滑轨安装于所述安装架,所述第一连接架滑动连接于所述滑轨,所述第一水平驱动件安装于所述安装架上,所述第一连接架安装于所述第一水平驱动件的动力输出端,所述第一竖直驱动件安装于所述第一连接架,所述旋转复位驱动件与所述第一竖直驱动件的动力输出端连接,所述压紧板与所述旋转复位驱动件的动力输出端转动连接。
在其中一个实施例中,所述旋转插接组件包括第二连接架、第二水平驱动件、第二竖直驱动件、旋转驱动装置、插接件及后拉驱动件,所述第二连接架滑动设置于所述安装架,所述第二连接架分别与所述第二水平驱动件及所述旋转驱动装置连接,所述第二连接架还与所述第二竖直驱动件连接,所述后拉驱动件安装于所述第二连接架,所述插接件与所述旋转驱动装置的动力输出端连接,所述插接件用于插接在所述电池模组的通孔上。
在其中一个实施例中,所述第二连接架包括纵向连接部及横向连接部,所述纵向连接部与横向连接部活动连接,所述纵向连接部分别与所述第二水平驱动件及第二竖直驱动件连接,所述横向连接部分别与所述后拉驱动件及所述旋转驱动装置连接。
在其中一个实施例中,所述旋转平台组件包括旋转平台、旋转支架、旋转驱动件及锁紧驱动件,所述旋转支架与所述安装架连接,所述旋转驱动件的动力输出端与所述旋转支架连接,所述锁紧驱动件连接于所述安装架,所述锁紧驱动件还活动连接于所述旋转支架,所述旋转平台与所述旋转支架连接。
在其中一个实施例中,所述旋转支架开设有嵌设槽,所述锁紧驱动件包括驱动部及锁紧块,所述驱动部的动力输出端与所述锁紧块连接,所述锁紧块位于所述嵌设槽内,所述驱动部驱动所述锁紧块伸缩于所述嵌设槽时;
当所述驱动部驱动所述锁紧块离开所述嵌设槽时,所述旋转插接组件驱动所述旋转支架相对于安装架旋转;当所述驱动部驱动所述锁紧块插入所述嵌设槽内时,所述旋转支架相对于所述安装架静止。
在其中一个实施例中,所述电池模组端侧板装置还包括剥离定位机构,所述剥离定位机构设置在安装架上,所述剥离定位机构与所述旋转下压剥离机构对应设置,所述剥离定位机构用于对所述旋转下压剥离机构上的所述电池模组进行剥离定位;
所述剥离定位机构包括多个在水平面方向纵横设置的定位驱动组件,每一所述定位驱动组件包括第三水平驱动件、第三竖直驱动件及定位推块,所述定位推块与所述第三水平驱动件的动力输出端连接,所述第三水平驱动件安装于所述第三竖直驱动件的动力输出端,所述第三水平驱动件及所述第三竖直驱动件均
连接于所述安装架。
在其中一个实施例中,所述定位驱动组件的数量为四个,四个所述定位驱动组件相对于所述旋转平台两两对称设置。
在其中一个实施例中,所述输送机构包括:
传送带机构,所述传送带机构设置在所述安装架的下方,所述传送带机构用于传送待拆解的电池模组;
夹取移动机构,所述夹取移动机构滑动设置于所述安装架上,所述夹取移动机构用于将所述纠偏机构定位后的所述电池模组夹取至所述旋转下压剥离机构上。
在其中一个实施例中,所述安装架设有滑动导轨,所述夹取移动机构滑动设置于所述滑动导轨上,所述滑动导轨沿着所述传送带机构及所述旋转下压剥离机构的方向延伸设置。
在其中一个实施例中,所述夹取移动机构包括移动架、夹取组件、第四水平驱动件及第四竖直驱动件,所述移动架滑动设置于所述滑动导轨,所述移动架与所述第四水平驱动件的动力输出端连接,所述第四竖直驱动件安装于所述移动架,所述第四竖直驱动件的动力输出端与所述夹取组件连接。
在其中一个实施例中,所述夹取组件包括夹紧驱动件及两个夹紧板,所述夹紧驱动件与所述第四竖直驱动件的动力输出端连接,两个所述夹紧板与所述夹紧驱动件连接,以使在所述夹紧驱动件的驱动下两个所述夹紧板相互远离或靠近。
在其中一个实施例中,所述电池模组端侧板拆解装置还包括纠偏机构,所述纠偏机构与所述传送带机构连接,所述纠偏机构用于对电池模组进行纠偏定位;
所述纠偏机构包括两个水平定位驱动件,两个所述水平定位驱动件分别位于所述传送带机构的两侧并与所述传送带机构连接,每一所述水平定位驱动件包括水平驱动部及滑块,所述滑块与所述水平驱动部的动力输出端连接。
在其中一个实施例中,所述电池模组端侧板拆解装置还包括光电感应开关件,所述光电感应开关件与所述纠偏机构相邻设置,所述光电感应开关件与所述传送带机构电连接,以使所述光电感应开关件用于感应到所述电池模组时,所述传送带机构停止传送。
一种电池模组端侧板拆解方法,采用上述任一实施例所述的动力电池模组拆解装置对电池模组的端侧板进行拆解;所述拆解方法包括:
对所述电池模组进行预加工处理,以切割所述电池模组的端板与侧板的焊接区域;
通过所述输送机构对待拆解的电池模组进行输送至所述旋转平台组件;
通过所述下压组件对所述电池模组进行下压固定;
通过所述旋转插接组件的作用端插接于所述电池模组的通孔并进行水平移动,以使所述电池模组的端板与侧板初步分离;
通过所述旋转插接组件进行旋转转动,以使所述电池模组的端板与侧板完全剥离;
将分离后的所述电池模组的端板与侧板从所述旋转平台组件进行取出操作。
与现有技术相比,本公开至少具有以下优点:
上述的电池模组端侧板拆解装置,将待拆解的电池模组放置在输送机构上,输送机构将电池模组传送至旋转平台组件,此时下压组件对电池模组进行下压压紧,压紧完成后旋转插接组件的作用端对电池模组的通孔进行插接,插接完成后旋转插接组件进行旋转转动,直至使得电池模组的端板与侧板完全剥离。通过上述装置的操作工序可以实现电池模组的端板与侧板完全剥离,即全程流水线操作,无需人工参与,从而避免了人工拆解过程的安全问题,同时也提高了拆解效率。
为了更清楚地说明本公开实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本公开的某些实施例,因此不应被看作是对范围的限定,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。
图1为一实施例的电池模组端侧板拆解装置的结构示意图;
图2为图1所示的电池模组端侧板拆解装置在A处的局部放大示意图
图3为图1所示的电池模组端侧板拆解装置的另一结构示意图;
图4为图3所示的电池模组端侧板拆解装置在B处的局部放大示意图;
图5为图1所示的电池模组端侧板拆解装置的又一结构示意图;
图6为图5所示的电池模组端侧板拆解装置在C处的局部放大示意图;
图7为图1所示的电池模组端侧板拆解装置的再一结构示意图;
图8为图1所示的电池模组端侧板拆解装置的电池模组受力分析示意图;
图9为一实施例的电池模组端侧板拆解方法的流程示意图。
为了便于理解本公开,下面将参照相关附图对本公开进行更全面的描述。附图中给出了本公开的较佳实施方式。但是,本公开可以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这
些实施方式的目的是使对本公开的公开内容理解的更加透彻全面。
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。
除非另有定义,本文所使用的所有的技术和科学术语与属于本公开的技术领域的技术人员通常理解的含义相同。本文中在本公开的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本公开。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
本申请提供一种电池模组端侧板拆解装置,包括安装架、输送机构、及旋转下压剥离机构。其中,所述旋转下压剥离机构设置在安装架上,所述旋转下压剥离机构包括下压组件、旋转插接组件及旋转平台组件,所述下压组件及所述旋转插接组件均连接于所述安装架,所述旋转平台组件与所述安装架转动连接,所述下压组件用于下压压紧所述电池模组,所述旋转插接组件用于插接所述电池模组的通孔后进行水平移动,以使所述电池模组的端板与侧板初步分离,所述旋转插接组件还用于水平移动后进行旋转转动,以使所述电池模组的端板与侧板完全剥离;所述输送机构设置在所述安装架上,所述输送机构用于将所述电池模组输送至所述旋转下压剥离机构上。
上述的电池模组端侧板拆解装置,将待拆解的电池模组放置在输送机构上,输送机构将电池模组传送至旋转平台组件,此时下压组件对电池模组进行下压压紧,压紧完成后旋转插接组件的作用端对电池模组的通孔进行插接,插接完成后旋转插接组件进行旋转转动,直至电池模组的端板与侧板完全剥离。通过上述装置的操作工序可以实现电池模组的端板与侧板完全剥离,即全程流水线操作,无需人工参与,从而避免了人工拆解过程的安全问题,同时也提高了拆解效率。
为更好地理解本申请的技术方案和有益效果,以下结合具体实施例对本申请做进一步地详细说明:
如图1所示,一实施例的电池模组端侧板拆解装置10包括安装架100、输送机构10a、及旋转下压剥离机构400。其中,所述输送机构10a设置在所述安装架100上,所述输送机构10a用于将所述电池模组输送至所述旋转下压剥离机构400处。进一步地,所述旋转下压剥离机构400设置在安装架100上,所述旋转下压剥离机构400包括下压组件410、旋转插接组件420及旋转平台组件430,所述下压组件410及所述旋转插接组件420均连接于所述安装架100,所述旋转平台组件430与所述安装架100转动连接,所述下压组件420用于下压压紧所述电池模组,所述旋转插接组件420用于插接所述电池模组上对应的通孔后进行水平移动,使所述电池模组的端板与侧板初步分离后,所述旋转插接组件420进行旋转转动,以使
所述电池模组的端板与侧板完全剥离。
在本实施例中,电池模组在放置到输送机构10a之前,先要对电池模组的端板与侧板焊接位置先进行预处理,以使端板与侧板的边缘互相分离;优选的,对端板与侧板的焊接位置先进行切割。预处理完成后,端板与侧板还粘接连接在一起,此时通过旋转插接组件420的作用端插接在端板的通孔上进行一段水平移动,在拉力作用下使得端板与侧板之间形成间隙,旋转插接组件420再进行旋转转动,从而将端板与侧板完全分离开来,如此无需通过人工作业,提高了安全性和效率。优选的,旋转插接组件420的水平移动距离可以通过程序预先设置好。
上述的电池模组端侧板拆解装置10,将待拆解的电池模组放置在输送机构10a上,输送机构10a将电池模组传送至旋转平台组件430,此时下压组件410对电池模组进行下压压紧,压紧完成后旋转插接组件420的作用端对电池模组的通孔进行插接,插接完成后旋转插接组件420进行旋转转动,直至电池模组的端板与侧板完全剥离。通过上述装置的操作工序可以实现电池模组的端板与侧板完全剥离,即全程流水线操作,无需人工参与,从而避免了人工拆解过程的安全问题,同时也提高了拆解效率。
如图1和图3所示,在其中一个实施例中,所述下压组件410包括第一连接架411、第一水平驱动件412、第一竖直驱动件413、压紧板414、旋转复位驱动件415及滑轨416,所述滑轨416安装于所述安装架100,所述第一连接架411滑动连接于所述滑轨416,所述第一水平驱动件412安装于所述安装架100上,所述第一连接架411安装于所述第一水平驱动件412的动力输出端,所述第一竖直驱动件413安装于所述第一连接架411,所述旋转复位驱动件415与所述第一竖直驱动件413的动力输出端连接,所述压紧板414与所述旋转复位驱动件415的动力输出端转动连接。
在本实施例中,对电池模组进行剥离操作之前,先对电池模组进行居中定位,居中定位完成后,第一水平驱动件412驱动第一连接架411在滑轨上进行水平移动,使得压紧板414可以移动至电池模组上方相应位置。此时第一竖直驱动件413驱动压紧板414向下抵接在电池模组上,使得压紧板414对电池模组产生压力,实现电池模组的固定。进一步地,压紧板在旋转插接组件420的旋转驱动下一同旋转,在每次完成电池模组的端侧板旋转剥离后,压紧板414位置不固定,处于任意位置。因此,每次对电池模组进行压紧固定前,旋转复位驱动件415会将压紧板414进行旋转复位,确保每次压紧板414的初始位置都是固定的。进一步地,根据电池模组尺寸型号的不同,可以更换不同规格的压紧板414,以提高电池模组端侧板拆解装置10的适配性。在本实施中,第一水平驱动件412及第一竖直驱动件413为电机或气缸,旋转复位驱动件415为电机。
如图1、图3、图4和图8所示,在其中一个实施例中,所述旋转插接组件420包括第二连接架421、
第二水平驱动件422、第二竖直驱动件423、旋转驱动装置424、插接件425及后拉驱动件426,所述第二连接架421滑动设置于所述安装架100,所述第二连接架421分别与所述第二水平驱动件422及所述旋转驱动装置424连接,所述第二连接架421还与所述第二竖直驱动件423连接,所述后拉驱动件426安装于所述第二连接架421,所述插接件425与所述旋转驱动装置424的动力输出端连接,所述插接件425用于插接在所述电池模组的通孔上。
可以理解,插接件425在第二水平驱动件422及第二竖直驱动件423的驱动下插接在电池模组端板的通孔上,然后第二水平驱动件422进行水平移动,如此使得电池端板与侧板产生作用力,进而使得端板与侧板初步分离。当端板与侧板初步分离后,此时旋转驱动装置424驱动插接件425进行旋转,在外拉和卷绕的作用力下端板与侧板被完全撕扯下来。在本实施例中,第二水平驱动件422、第二竖直驱动件423、旋转驱动装置424及后拉驱动件426均为电机。
如图8所示,在其中一个实施例中,所述第二连接架421包括纵向连接部4211及横向连接部4212,所述纵向连接部4211与所述横向连接部4212活动连接,所述纵向连接部4211分别与所述第二水平驱动件422及第二竖直驱动件423连接,所述横向连接部4212分别与所述后拉驱动件426及所述旋转驱动装置424连接。
可以理解,插接件425与旋转驱动装置424的动力输出端连接,旋转驱动装置424活动连接在横向连接部4212,第二水平驱动件422驱动纵向连接部4211进行水平移动,进而带动横向连接部4212进行水平移动,即旋转驱动装置424也进行水平移动,同时第二竖直驱动件423驱动横向连接部4212在竖直方向上进行移动,即旋转驱动装置424在竖直方向上也进行移动,使得插接件425能够准确地插接在电池模组的端板通孔上。进一步地,在插接件425插接在电池模组的端板通孔后,第二水平驱动件422驱动纵向连接部4211以X方向进行移动,后拉驱动件426驱动旋转驱动装置以Y方向进行移动,使得连接在旋转驱动装置上的插接件以Z方向进行一段水平移动,在拉力作用下使得电池模组的端侧板初步分离。更进一步地,在电池模组的端侧板初步分离后,旋转驱动装置424进行旋转转动,进而驱动插接件425进行旋转,使得电池模组的端侧板在旋转作用下完全剥离。
如图8所示,在其中一个实施例中,所述旋转平台组件430包括旋转平台431、旋转支架432、旋转驱动件433及锁紧驱动件434,所述旋转支架432与所述安装架100连接,所述旋转驱动件433的动力输出端与所述旋转支架432连接,所述锁紧驱动件434连接于所述安装架100,所述锁紧驱动件434还活动连接于所述旋转支架432,所述旋转平台431与所述旋转支架432连接。
可以理解,电池模组被压紧板414下压固定在旋转平台431,在端部与侧板初步分离时,即旋转插接
组件420水平移动时,压紧板414及旋转平台431保持相对静止,在外拉的作用力下,使得端板与侧板初步分离。进一步地,当旋转插接组件420旋转转动时,此时锁紧驱动件434移动使得旋转支架432可以转动,进而使得旋转平台431与压紧板414在旋转插接组件420的带动下进行旋转转动,使得端板与侧板完全剥离。在本实施例中,旋转驱动件433可以为伺服电机或旋转气缸。
如图6所示,在其中一个实施例中,所述旋转支架432开设有嵌设槽4321,所述锁紧驱动件434包括驱动部4341及锁紧块4342,所述驱动部4341的动力输出端与所述锁紧块4342连接所述锁紧块4342位于所述嵌设槽4321内,所述驱动部4341驱动所述锁紧块4342嵌入或远离所述嵌设槽4321;
当所述驱动部4341驱动所述锁紧块4342远离所述嵌设槽4321时,所述旋转插接组件420驱动所述旋转支架432相对于安装架100旋转;当所述驱动部4341驱动所述锁紧块4342插入所述嵌设槽4321内时,所述旋转支架432相对于所述安装架100静止。
可以理解,当旋转插接组件420旋转转动时,此时驱动部4341驱动锁紧块4342离开嵌设槽4321,使得旋转支架432可以旋转。当端板与侧板完全剥离后,旋转驱动件433驱动旋转支架432进行复位,旋转支架432复位后驱动部4341驱动锁紧块4342进行复位,即锁紧块4342回到嵌设槽4321内。在本实施例中,驱动部4341可以为气缸或直线电机。
如图1和图2所示,在其中一个实施例中,所述电池模组端侧板装置还包括剥离定位机构600,所述剥离定位机构600设置在安装架100上,所述剥离定位机构600与所述旋转下压剥离机构400对应设置,所述剥离定位机构600用于对所述旋转下压剥离机构400上的所述电池模组进行剥离定位;
所述剥离定位机构600包括多个在水平面方向纵横设置的定位驱动组件610,每一所述定位驱动组件610包括第三水平驱动件611、第三竖直驱动件612及定位推块613,所述定位推块613分别与所述第三水平驱动件611及所述第三竖直驱动件612的动力输出端连接,所述第三水平驱动件611及所述第三竖直驱动件612均连接于所述安装架100。
可以理解,旋转插接组件420在对电池模组的通孔插接操作之前,剥离定位机构600先对旋转平台431上的电池模组进行居中定位,以使旋转插接组件420能够更容易地插接在电池模组的通孔上。首先,第三竖直驱动件612驱动定位推块613上下升降,使得定位推块613与电池模组在同一水平位置,其次第三水平驱动件611驱动定位推块613水平移动,进而将电池模组定位在旋转平台431的中间。在本实施例中,第三竖直驱动件612可以为电机或气缸,第三水平驱动件611可以为电机或气缸。
如图1和图2所示,在其中一个实施例中,所述定位驱动组件610的数量为四个,四个所述定位驱动组件610相对于旋转平台431两两对称设置。可以理解,其中两个定位驱动组件610位于旋转平台431的
长度中心线,另外两个定位驱动件610位于旋转平台431的宽度中心线,电池模组在四个定位驱动组件610的推动下被推移至旋转平台431的居中位置,以使后续工序中的插接件425更方便地插接进端板的通孔中。
如图1所示,在其中一个实施例中,所述输送机构10a包括传送带机构200及夹取移动机构500,所述传送带机构200设置在所述安装架100的下方,所述传送带机构200用于传送待拆解的电池模组;所述夹取移动机构500滑动设置于所述安装架100上,所述夹取移动机构500用于将所述纠偏机构300定位后的所述电池模组夹取至所述旋转下压剥离机构400上。
可以理解,电池模组放置在传送带机构200上进行传送,当电池模组传送至相应的位置时,传送带机构200停止运作,此时夹取移动机构500移动至电池模组上方,并且夹取移动机构500的作用端下移夹取电池模组,最后将电池模组夹取至旋转平台431上。
如图7所示,在其中一个实施例中,所述安装架100设有滑动导轨120,所述夹取移动机构500滑动设置于所述滑动导轨120上,所述滑动导轨120沿着所述传送带机构200及所述旋转下压剥离机构400的方向延伸设置,以使夹取移动机构500滑动到相应位置夹取电池模组后,继续滑动至旋转下压剥离机构400上方,进而将电池模组夹取至旋转平台431。
如图7所示,在其中一个实施例中,所述夹取移动机构500包括移动架510、夹取组件520、第四水平驱动件530及第四竖直驱动件540,所述移动架510滑动设置于所述滑动导轨120,所述移动架510与所述第四水平驱动件530的动力输出端连接,所述第四竖直驱动件540安装于所述移动架510,所述第四竖直驱动件540的动力输出端与所述夹取组件520连接。
可以理解,移动架510滑动设置在滑动导轨120上,第四水平驱动件530驱动移动架510水平移动,移动架510移动至电池模组上方时,第四竖直驱动件540驱动夹取组件520向下移动,使夹取组件520接触电池模组,此时夹紧驱动件521驱动夹取组件520夹紧电池模组,在第四水平驱动件530的驱动下电池模组继续水平移动至旋转平台431。在本实施例中,第四水平驱动件530可以为电机,第四竖直驱动件540可以为电机。
如图7所示,在其中一个实施例中,所述夹取组件520包括夹紧驱动件521及两个夹紧板522,所述夹紧驱动件521与所述第四竖直驱动件540的动力输出端连接,两个所述夹紧板522与所述夹紧驱动件521连接,以使在所述夹紧驱动件521的驱动下两个所述夹紧板522相互远离或靠近。
可以理解,夹紧驱动件521驱动两个夹紧板522相互靠近时,使得电池模组被固定在两个夹紧板522中间;夹紧驱动件521驱动两个夹紧板522相互远离时,使得电池模组被松开,如此实现了夹取组件520夹取电池模组的功能。进一步地,夹紧驱动件521可以驱动两个夹紧板522的相互靠近或远离,可以适配
不同型号尺寸的电池模组。在本实施例中,夹紧驱动件521为气缸。
如图7所示,在其中一个实施例中,所述电池模组端侧板拆解装置还包括纠偏机构300,所述纠偏机构300与所述传送带机构200连接,所述纠偏机构300用于对电池模组进行纠偏定位;
所述纠偏机构300包括两个水平定位驱动件310,两个所述水平定位驱动件310分别位于所述传送带机构200的两侧并与所述传送带机构200连接,每一所述水平定位驱动件310包括水平驱动部311及滑块312,所述滑块312与所述水平驱动部311的动力输出端连接。
可以理解,当电池模组经传送带机构200传送至纠偏机构300所在的位置时,此时传送带机构200停止运作,纠偏机构200对电池模组进行纠偏定位,以使夹取移动机构500能够更好地夹取到电池模组。进一步地,当电池模组在传送带机构200传送至相应位置时,此时传送带机构200停止运作,两侧的水平驱动部311驱动滑块312运动抵接在电池模组上,使得电池模组定位在预设的位置,进而使得电池模组能更好地被夹取移动机构500夹取。在本实施例中,水平驱动部311为电机。
如图1所示,在其中一个实施例中,所述电池模组端侧板拆解装置10还包括光电感应开关件700,所述光电感应开关件700与所述纠偏机构300相邻设置,所述光电感应开关件700与所述传送带机构200电连接,以使所述光电感应开关件700用于感应到所述电池模组时,所述传送带机构200停止传送。
可以理解,光电感应开关件700设置在纠偏机构300邻近旋转下压剥离机构400一侧,即当电池模组被传送带机构200传送至光电感应开关件700的感应位置时,此时光电感应开关件700释放信号使得传送带机构200停止运作,此时电池模组刚好被传送至纠偏机构300的工作范围内,使得电池模组能够被纠偏机构300定位。
本申请还提供一种电池模组端侧板拆解方法,采用上述任一实施例所述的动力电池模组拆解装置对电池模组的端侧板进行拆解;所述拆解方法包括:
S100、对所述电池模组进行预加工处理,以切割所述电池模组的端板与侧板的焊接区域。可以理解,通过切割设备对端板与侧板焊接的区域切割,此时端板与侧板还粘接在一起,通过电池模组端侧板拆解装置10对端侧板拆解分离。
S200、通过所述输送机构10a对待拆解的电池模组进行输送至所述旋转平台组件430。
S300、通过所述下压组件410对所述电池模组进行下压固定,以使电池模组在旋转下压剥离机构工作时被下压固定。
S400、通过所述旋转插接组件420的作用端插接于所述电池模组的通孔并进行水平移动,以使所述电池模组的端板与侧板初步分离。可以理解,电池模组被下压固定,此时第二水平驱动件422驱动插接件425
进行水平移动,使得端板与侧板产生一个撕扯的作用力,进而使得端板与侧板初步分离。
S500、通过所述旋转插接组件420进行旋转转动,以使所述电池模组的端板与侧板完全剥离。可以理解,旋转驱动装置424驱动插接件425进行旋转转动,进而使得电池模组的端板与侧板完全剥离。
S600、将分离后的所述电池模组的端板与侧板从所述旋转平台组件430进行取出操作。
在其中一个实施例中,在通过所述输送机构10a对待拆解的电池模组进行输送至所述旋转下压剥离机构400的具体步骤包括:
首先,将电池模组放置在传送带机构200上,当电池模组传送至光电感应开关件700时,光电感应开关件700输出感应信号,传送带机构200根据感应信号停止运作;然后,纠偏机构300对电池模组进行定位,此时两个水平定位驱动件310分别通过水平驱动部311驱动滑块312与电池模组抵接,使得电池模组移动至预设的位置;定位完成后,夹取移动机构500的第四水平驱动件530驱动移动架510移动至电池模组上方,此时第四竖直驱动件540驱动夹取组件520下移,夹取组件下移至预定位置时,夹紧驱动件521驱动两个夹紧板522相互靠近对电池模组进行夹紧;夹紧完成后,第四水平驱动件530继续驱动移动架移动,直至移动架510移动至旋转平台431的上方,此时夹紧驱动件521驱动两个相互远离松开电池模组,使得电池模组放置在旋转平台431上;最后,在第四水平驱动件530及第四竖直驱动件540的驱动下,移动架510进行复位。
在其中一个实施例中,在通过所述旋转下压剥离机构400对所述电池模组进行下压固定的操作之前,拆解方法还包括:对电池模组进行剥离定位操作。在本实施例中,对电池模组进行剥离定位操作的步骤具体为:首先,通过夹取移动机构500将电池模组放至在在旋转平台431;电池模组位于旋转平台431后,通过每个定位驱动组件610在对应的第三竖直驱动件612的驱动下进行升降,使得每个定位驱动组件610与电池模组在同一水平线上;每个定位驱动组件610与电池模组处于同一水平线上后,每个定位驱动组件610的定位推块613在对应的第三水平驱动件611的驱动下进行移动,直至与电池模组抵接,使每个定位滑块613共同将电池模组推移并定位在预设位置,使得后续工序中的插接件425能够可靠地插接在电池模组的通孔上;定位完成后,通过每一第三水平驱动件611及相应的第三竖直驱动件612的驱动动作,使每个定位驱动组件610复位,以便进行下一个的电池模组的移动定位操作,如此使每一电池模组均能够移动定位于预设位置。
与现有技术相比,本公开至少具有以下优点:
上述的电池模组端侧板拆解装置,将待拆解的电池模组放置在输送机构上,输送机构将电池模组传送至旋转平台组件,此时下压组件对电池模组进行下压压紧,压紧完成后旋转插接组件的作用端对电池模组
的通孔进行插接,插接完成后旋转插接组件进行旋转转动,直至使得电池模组的端板与侧板完全剥离。通过上述装置的操作工序可以实现电池模组的端板与侧板完全剥离,即全程流水线操作,无需人工参与,从而避免了人工拆解过程的安全问题,同时也提高了拆解效率。
以上所述实施例仅表达了本公开的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本公开构思的前提下,还可以做出若干变形和改进,这些都属于本公开的保护范围。因此,本公开专利的保护范围应以所附权利要求为准。
Claims (15)
- 一种电池模组端侧板拆解装置,其特征在于,包括:安装架(100);旋转下压剥离机构(400),所述旋转下压剥离机构(400)设置在安装架(100)上,所述旋转下压剥离机构(400)包括下压组件(410)、旋转插接组件(420)及旋转平台组件(430),所述下压组件(410)及所述旋转插接组件(420)均连接于所述安装架(100),所述旋转平台组件(430)与所述安装架(100)转动连接,所述下压组件(410)用于下压压紧所述电池模组,所述旋转插接组件(420)用于插接所述电池模组的通孔后进行水平移动,以使所述电池模组的端板与侧板初步分离,所述旋转插接组件(420)还用于水平移动后进行旋转转动,以使所述电池模组的端板与侧板完全剥离;输送机构(10a),所述输送机构(10a)设置在所述安装架(100)上,所述输送机构(10a)用于将所述电池模组输送至所述旋转下压剥离机构(400)处。
- 根据权利要求1所述的电池模组端侧板拆解装置,其特征在于,所述下压组件(410)包括第一连接架(411)、第一水平驱动件(412)、第一竖直驱动件(413)、压紧板(414)、旋转复位驱动件(415)及滑轨(416),所述滑轨(416)安装于所述安装架(100),所述第一连接架(411)滑动连接于所述滑轨(416),所述第一水平驱动件(412)安装于所述安装架(100)上,所述第一连接架(411)安装于所述第一水平驱动件(412)的动力输出端,所述第一竖直驱动件(413)安装于所述第一连接架(411),所述旋转复位驱动件(415)与所述第一竖直驱动件(413)的动力输出端连接,所述压紧板(414)与所述旋转复位驱动件(415)的动力输出端转动连接。
- 根据权利要求1所述的电池模组端侧板拆解装置,其特征在于,所述旋转插接组件(420)包括第二连接架(421)、第二水平驱动件(422)、第二竖直驱动件(423)、旋转驱动装置(424)、插接件(425)及后拉驱动件(426),所述第二连接架(421)滑动设置于所述安装架(100),所述第二连接架(421)分别与所述第二水平驱动件(422)及所述旋转驱动装置(424)连接,所述第二连接架(421)还与所述第二竖直驱动件(423)连接,所述后拉驱动件(426)安装于所述第二连接架(421),所述插接件(425)与所述旋转驱动装置(424)的动力输出端连接,所述插接件(425)用于插接在所述电池模组的通孔上。
- 根据权利要求3所述的电池模组端侧板拆解装置,其特征在于,所述第二连接架(421)包括纵向连接部(4211)及横向连接部(4212),所述纵向连接部(4211)与横向连接部(4212)活动连接,所述纵向连接部(4211)分别与所述第二水平驱动件(422)及第二竖直驱动件(423)连接,所述横向连接部(4212)分别与所述后拉驱动件(426)及所述旋转驱动装置(424)连接。
- 根据权利要求1所述的电池模组端侧板拆解装置,其特征在于,所述旋转平台组件(430)包括旋转平台(431)、旋转支架(432)、旋转驱动件(433)及锁紧驱动件(434),所述旋转支架(432)与所述安装架(100)连接,所述旋转驱动件(433)的动力输出端与所述旋转支架(432)连接,所述锁紧驱动件(434)连接于所述安装架(100),所述锁紧驱 动件(434)还活动连接于所述旋转支架(432),所述旋转平台(431)与所述旋转支架(432)连接。
- 根据权利要求5所述的电池模组端侧板拆解装置,其特征在于,所述旋转支架(432)开设有嵌设槽(4321),所述锁紧驱动件(434)包括驱动部(4341)及锁紧块(4342),所述驱动部(4341)的动力输出端与所述锁紧块(4342)连接,所述锁紧块(4342)位于所述嵌设槽(4321)内,所述驱动部(4341)驱动所述锁紧块(4342)伸缩于所述嵌设槽(4321)内;当所述驱动部(4341)驱动所述锁紧块(4342)离开所述嵌设槽(4321)时,所述旋转插接组件(420)驱动所述旋转支架(432)相对于安装架(100)旋转;当所述驱动部(4341)驱动所述锁紧块(4342)插入所述嵌设槽(4321)内时,所述旋转支架(432)相对于所述安装架(100)静止。
- 根据权利要求1所述的电池模组端侧板拆解装置,其特征在于,所述电池模组端侧板装置还包括剥离定位机构(600),所述剥离定位机构(600)设置在安装架(100)上,所述剥离定位机构(600)与所述旋转下压剥离机构(400)对应设置,所述剥离定位机构(600)用于对所述旋转下压剥离机构(400)上的所述电池模组进行剥离定位;所述剥离定位机构(600)包括多个在水平面方向纵横设置的定位驱动组件(610),每一所述定位驱动组件(610)包括第三水平驱动件(611)、第三竖直驱动件(612)及定位推块(613),所述定位推块(613)与所述第三水平驱动件(611)的动力输出端连接,所述第三水平驱动件(611)安装于所述第三竖直驱动件(612)的动力输出端,所述第三竖直驱动件(612)连接于所述安装架(100)。
- 根据权利要求7所述的电池模组端侧板拆解装置,其特征在于,所述定位驱动组件(610)的数量为四个,四个所述定位驱动组件(610)相对于所述旋转平台(431)两两对称设置。
- 根据权利要求1所述的电池模组端侧板拆解装置,其特征在于,所述输送机构(10a)包括:传送带机构(200),所述传送带机构(200)设置在所述安装架(100)的下方,所述传送带机构(200)用于传送待拆解的电池模组;夹取移动机构(500),所述夹取移动机构(500)滑动设置于所述安装架(100)上,所述夹取移动机构(500)用于将所述纠偏机构(300)定位后的所述电池模组夹取至所述旋转下压剥离机构(400)上。
- 根据权利要求9所述的电池模组端侧板拆解装置,其特征在于,所述安装架(100)设有滑动导轨(120),所述夹取移动机构(500)滑动设置于所述滑动导轨(120)上,所述滑动导轨(120)沿着所述传送带机构(200)及所述旋转下压剥离机构(400)的方向延伸设置。
- 根据权利要求9所述的电池模组端侧板拆解装置,其特征在于,所述夹取移动机构(500)包括移动架(510)、夹取组件(520)、第四水平驱动件(530)及第四竖直驱动件(540),所述移动架(510)滑动设置于所述滑动导轨(120),所述移动架(510)与所述第四水平驱动件(530)的动力输出端连接,所述第四竖直驱动件(540)安装于所述移动架(510), 所述第四竖直驱动件(540)的动力输出端与所述夹取组件(520)连接。
- 根据权利要求11所述的电池模组端侧板拆解装置,其特征在于,所述夹取组件(520)包括夹紧驱动件(521)及两个夹紧板(522),所述夹紧驱动件(521)与所述第四竖直驱动件(540)的动力输出端连接,两个所述夹紧板(522)与所述夹紧驱动件(521)连接,以使在所述夹紧驱动件(521)的驱动下两个所述夹紧板(522)相互远离或靠近。
- 根据权利要求9所述的电池模组端侧板拆解装置,其特征在于,所述电池模组端侧板拆解装置还包括纠偏机构(300),所述纠偏机构(300)与所述传送带机构(200)连接,所述纠偏机构(300)用于对电池模组进行纠偏定位;所述纠偏机构(300)包括两个水平定位驱动件(310),两个所述水平定位驱动件(310)分别位于所述传送带机构(200)的两侧并与所述传送带机构(200)连接,每一所述水平定位驱动件(310)包括水平驱动部(311)及滑块(312),所述滑块(312)与所述水平驱动部(311)的动力输出端连接。
- 根据权利要求13所述的电池模组端侧板拆解装置,其特征在于,所述电池模组端侧板拆解装置10还包括光电感应开关件(700),所述光电感应开关件(700)与所述纠偏机构(300)相邻设置,所述光电感应开关件(700)与所述传送带机构(200)电连接,以使所述光电感应开关件(700)用于感应到所述电池模组时,所述传送带机构(200)停止传送。
- 一种电池模组端侧板拆解方法,其特征在于,采用权利要求1至14中任一项所述的动力电池模组拆解装置对电池模组的端侧板进行拆解;所述拆解方法包括:对所述电池模组进行预加工处理,以切割所述电池模组的端板与侧板的焊接区域;通过所述输送机构(10a)对待拆解的电池模组进行输送至所述旋转平台组件(430);通过所述下压组件(410)对所述电池模组进行下压固定;通过所述旋转插接组件(420)的作用端插接于所述电池模组的通孔并进行水平移动,以使所述电池模组的端板与侧板初步分离;通过所述旋转插接组件(420)进行旋转转动,以使所述电池模组的端板与侧板完全剥离;将分离后的所述电池模组的端板与侧板从所述旋转平台组件(430)进行取出操作。
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