WO2024252213A1 - Uv-curable protective film - Google Patents
Uv-curable protective film Download PDFInfo
- Publication number
- WO2024252213A1 WO2024252213A1 PCT/IB2024/054904 IB2024054904W WO2024252213A1 WO 2024252213 A1 WO2024252213 A1 WO 2024252213A1 IB 2024054904 W IB2024054904 W IB 2024054904W WO 2024252213 A1 WO2024252213 A1 WO 2024252213A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- acrylate
- meth
- free
- alkyl
- curable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1811—C10or C11-(Meth)acrylate, e.g. isodecyl (meth)acrylate, isobornyl (meth)acrylate or 2-naphthyl (meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
Definitions
- curable compositions Disclosed herein are curable compositions, articles prepared from the curable compositions, and methods of forming articles.
- the curable compositions may be ink compositions as the curable compositions are inkjet printable.
- the curable composition comprises at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than - 30°C that is free of polar groups, at least one crosslinker; and at least one photoinitiator.
- the curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature, and upon curing to form a coating of 100 micrometer thickness has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
- DMA Dynamic Mechanical Analysis
- the articles comprise a substrate such as glass, and a cured coating disposed on at least a portion of the surface of the substrate.
- the cured coating comprises the curable coating composition described above that has been coated and cured.
- a wide variety of optical and electronic devices have surfaces that require protective layers.
- these protective layers have strict optical requirements, such as being optically clear.
- the protective layers provide protection from scratches and fractures and also prevent contamination from adversely affecting the surface.
- protective articles such as a PET (polyethylene terephthalate) fdm with PSA (pressure sensitive adhesive) coatings are used. These articles are laminated to the surface to protect them.
- a suitable alternative to laminating a film/PSA article to the surface a device to protect the surface is to coat a curable composition onto the surface and cure the composition to form a protective layer.
- a curable composition onto the surface and cure the composition to form a protective layer.
- inkjet printing permits the delivery of a curable composition to a surface without touching the surface and therefore is suitable for a wide range of surfaces including those susceptible to damage by other techniques.
- the curable composition has to be inkjet printable, meaning it has to have, among other properties, a low viscosity.
- the curable composition has to be curable by the input of light without the need to provide heat and desirably cures quickly enough for rapid processing.
- inkjet printable curable compositions that have this balance of properties required to form protective layers on device surfaces.
- optical transparency to permit inspection of the protected surface, easily removable without damaging the surface, desirable mechanical properties.
- easy removability is a layer with an adhesive strength of no greater than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion.
- Desirable mechanical properties include properties that are similar to a conventional plastic fdm such as a relatively high modulus and toughness.
- the inkjet printable curable compositions comprise at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than -30°C that is free of polar groups, at least one crosslinker, and at least one photoinitiator.
- the curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature.
- the cured composition Upon curing to form a coating of 100 micrometer thickness the cured composition has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesive to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
- DMA Dynamic Mechanical Analysis
- an adhesive to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion
- a Youngs modulus of greater than 0.5 GigaPascals
- (meth)acrylate refers to monomeric acrylic or methacrylic esters of alcohols. Acrylate and methacrylate monomers or oligomers are referred to collectively herein as “(meth)acrylates”. Materials referred to as “(meth)acrylate functional” are materials that contain one or more (meth)acrylate groups.
- siloxane and “siloxane” are used interchangeably and refer to units with dialkyl or diaryl siloxane (-S i R2O-) repeating units.
- room temperature and “ambient temperature” are used interchangeably to mean temperatures in the range of 20°C to 25°C.
- Tg glass transition temperature
- DMA Dynamic Mechanical Analysis
- Tg values for copolymers are not measured but are calculated using the well-known Fox Equation, using the monomer homopolymer Tg values provided by the monomer supplier, as is understood by one of skill in the art.
- polymer and “macromolecule” are used herein consistent with their common usage in chemistry. Polymers and macromolecules are composed of many repeated subunits. As used herein, the term “macromolecule” is used to describe a group attached to a monomer that has multiple repeating units. The term “polymer” is used to describe the resultant material formed from a polymerization reaction.
- alkyl refers to a monovalent group that is a radical of an alkane, which is a saturated hydrocarbon.
- the alkyl can be linear, branched, cyclic, or combinations thereof and typically has 1 to 20 carbon atoms. In some embodiments, the alkyl group contains 1 to 18, 1 to 12, 1 to 10, 1 to 8, 1 to 6, or 1 to 4 carbon atoms.
- alkyl groups include, but are not limited to, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, n-pentyl, n-hexyl, cyclohexyl, n-heptyl, n-octyl, and ethylhexyl.
- alkylene refers to a divalent group that is a radical of an alkane.
- the alkylene can be straight-chained, branched, cyclic, or combinations thereof.
- the alkylene often has 1 to 20 carbon atoms.
- the alkylene contains 1 to 18, 1 to 12, 1 to 10, 1 to 8, 1 to 6, or 1 to 4 carbon atoms.
- the radical centers of the alkylene can be on the same carbon atom (i.e., an alkylidene) or on different carbon atoms.
- free radically polymerizable and “ethylenically unsaturated” are used interchangeably and refer to a reactive group which contains a carbon-carbon double bond which is able to be polymerized via a free radical polymerization mechanism.
- optically transparent refers to an article, film or adhesive that has a high light transmittance over at least a portion of the visible light spectrum (about 400 to about 700 nm).
- optically transparent articles have a visible light transmittance of at least 80% and a haze of less than 10%.
- optically clear refers to an adhesive or article that has a high light transmittance over at least a portion of the visible light spectrum (about 400 to about 700 nm), and that exhibits low haze, typically less than about 5%, or even less than about 2%.
- optically clear articles exhibit a haze of less than 1% at a thickness of 50 micrometers or even 0.5% at a thickness of 50 micrometers.
- optically clear articles have a visible light transmittance of at least 90%.
- curable compositions that are printable, and thus are described as inks.
- the curable compositions need not be used as inks, that is to say that they need not be printed and then cured, the curable compositions can be delivered to substrate surfaces in a wide variety of ways, but they are capable of being printed, in particular they are capable of being inkjet printed, which means that they have the proper viscosity and other attributes to be inkjet printed.
- the term “inkjet printable” is not a process description or limitation, but rather is a material description, meaning that the curable compositions are capable of being inkjet printed, and not that the compositions necessarily have been inkjet printed. This is akin to the expression hot melt processable, which means that a composition is capable of being hot melt processed but does not mean that the composition has been hot melt processed.
- the curable composition comprises at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than - 30°C that is free of polar groups, at least one crosslinker, and at least one photoinitiator.
- the curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature.
- the curable composition Upon curing to form a coating of 100 micrometer thickness, the curable composition has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
- the coating may be optically clear.
- (meth)acrylates are suitable for the at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups.
- the high Tg alkyl (meth)acrylate comprises a compound of Formula 1,
- R 1 is hydrogen or a methyl group
- R 2 is an alkyl group comprising at least 8 carbon atoms; and is free from polar groups.
- the at least one high Tg alkyl (meth)acrylate comprises a compound of Formula 1,
- R 1 is hydrogen or a methyl group
- R 2 is a cyclic alkyl group comprising 10 carbon atoms.
- suitable high Tg alkyl (meth)acrylates having a homopolymer Tg of at least 60°C that is free of polar groups include dicyclopentanyl (meth)acrylate, isobomyl (meth)acrylate, dicyclopentanyl (meth)acrylate, and 4-tertbutylcyclohexyl (meth)acrylate.
- the curable composition also comprises at least one low Tg alkyl (meth)acrylate having a Tg of less than -30°C that is free of polar groups.
- the low Tg (meth)acrylate comprises a compound of Formula 2,
- R 1 is hydrogen or a methyl group
- R 3 is an alkyl group comprising at least 4 carbon atoms; and is free from polar groups.
- the at least one low Tg alkyl (meth)acrylate comprises a compound of Formula 2,
- R 1 is hydrogen or a methyl group
- R 3 is a cyclic alkyl group comprising 8 carbon atoms.
- suitable low Tg alkyl (meth)acrylates having a homopolymer Tg of less than -30°C that is free of polar groups include butyl acrylate, 2-ethylhexyl acrylate, iso-octyl acrylate, n-hexyl acrylate, n-octyl acrylate, lauryl acrylate, behenyl acrylate, stearyl acrylate, hexadecyl acrylate, and heptadecyl acrylate.
- the curable composition further comprises at least one crosslinker.
- Crosslinkers are well understood in the polymer arts as polyfunctional molecules that link polymer chains together.
- the crosslinker typically is a multifunctional (meth)acrylate.
- the crosslinker comprises a di-(meth)acrylate of Formula 3:
- R 1 is hydrogen or a methyl group
- R 4 is an alkylene group with 4-10 carbon atoms.
- useful multifunctional (meth)acrylate include, but are not limited to, butanediol di(meth)acrylate, hexanediol di(meth)acrylate, octanediol di(meth)acrylate, decanediol di(meth)acrylate, and mixtures thereof.
- the curable composition further comprises at least one initiator.
- the initiator is a photoinitiator, meaning that the initiator is activated by light, generally ultraviolet (UV) light, although other light sources could be used with the appropriate choice of initiator, such as visible light initiators, infrared light initiators, and the like.
- UV light generally ultraviolet
- the curable ink compositions are generally curable by UV or visible light, typically UV light. Therefore, typically, UV photoinitiators are used as the initiator. Photoinitiators are well understood by one of skill in the art of (meth)acrylate polymerization.
- Suitable free radical photoinitiators include IRGACURE 4265, IRGACURE 184, IRGACURE 651, IRGACURE 1173, IRGACURE 819, IRGACURE TPO, IRGACURE TPO-L, commercially available from BASF, Charlotte, NC.
- the curable coating composition may contain additional additives as long as the additives do not interfere with the coating, curing or final properties of the curable coating composition.
- the curable coating composition further comprises at least one surfactant or wetting agent additive comprising a silicone-acrylate.
- Particularly suitable are the silicone polyetheracrylates commercially available from Evonik Industries under the trade name TEGO RAD, such as TEGO RAD 2100, TEGO RAD 2250, and TEGO RAD 2300.
- TEGO RAD 2250 is particularly suitable.
- the curable composition comprises:
- the curable composition further comprises:
- the article comprises a substrate with a first major surface and a second major surface, and a cured coating disposed on at least a portion of the second major surface of the substrate.
- the cured coating comprises a curable coating composition that has been coated and cured.
- the curable coating composition has been described above and comprises at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than - 30°C that is free of polar groups, at least one crosslinker, and at least one photoinitiator.
- the curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature, and upon curing to form a coating of 100 micrometer thickness the curable composition has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than 20 grams/inch (7.7 N/m), a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
- the coating is optically clear.
- the curable coating composition further comprises at least one wetting agent additive comprising a silicone-acrylate.
- the articles comprise a substrate with a first major surface and a second major surface.
- the substrate is typically optically clear.
- suitable substrates include glass plates and plates of polymeric materials such as PMMA (polymethylmethacrylate) and PC (polycarbonate). Glass is a particularly suitable substrate.
- the curable coating has been inkjet printed onto the second major surface of the substrate and photocured to form the cured coating.
- Inkjet printing and photocuring are well understood processes in the polymeric arts.
- the coating layer may have a variety of thicknesses. In some embodiments, the coating layer has a thickness of from 25-500 micrometers.
- the method comprises providing a substrate with a first major surface and a second major surface, providing a curable coating composition, inkjet printing the curable coating composition onto the second major surface of the substrate, and photocuring the curable coating composition to form a coating layer on the second major surface of the substrate.
- the substrate comprises glass and the curable coating composition comprises at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than -30°C that is free of polar groups, at least one crosslinker, and at least one photoinitiator.
- the curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature.
- the curable composition Upon curing to form a coating of 100 micrometer thickness, the curable composition has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
- the coating may be optically clear.
- the curable coating composition may contain additional additives as long as the additives do not interfere with the coating, curing or final properties of the curable coating composition.
- the curable coating composition further comprises at least one wetting agent additive comprising a silicone-acrylate.
- the coating layer may have a variety of thicknesses. In some embodiments, the coating layer has a thickness of from 25-500 micrometers.
- the first step partially cures the curable composition to raise the viscosity and helps to form a more uniform coating layer upon completion of curing.
- the first step involves a brief exposure to UV radiation in air, and the second step is a longer curing step often carried out under a nitrogen atmosphere.
- Viscosity was measured with a Brookfield viscometer DVII+ Pro with temperature control unit(25°C), spindle #0, control RPM to a load range of 20-60%.
- Ink Jettability was determined by looking the jet drops for their shape, observing the direction and nozzle clogging by a camera located in the printer, and by testing consecutive on and off jetting performance. Samples were classified as “jettable” or “not jettable”.
- the cured sample was bent to 180° to determine if the cured film breaks. Samples were classified as “Pass” if the film did not crack, and “Fail” if the film cracked.
- Tensile strain and stress was measured according to ASTM D882 with an Instron, at a Crosshead speed of 10 mm/min.
- the sample dimensions were 0.1 mm thick x 16 mm (Width) x 50 mm (Length).
- Dynamic Mechanical Analysis was used to determine the Tg.
- a Dynamic Mechanical Analyzer Q800 in tension mode was used and sample was scanned at 25°C to 100°C at 3°C/min.
- the sample dimension was 0.1mm thick x 7 mm (Width) x 13.5mm (Length).
- Haze and Transmission were measured using a BYK Gardner+ spectrophotometer.
- a series of printable curable compositions were prepared using the components (in parts by weight) shown in Table 1. The components were mixed on a roller mixer for 24 hours at 50-100 RPM. The printable curable compositions were tested for viscosity and printability (all samples were printable), the results are shown in Table 1 below.
- the curable compositions were inkjet printed onto Sodalime glass or Aluminum borosilicate glass.
- the inkjet printed coatings were then cured with UV radiation.
- the printing and curing process is summarized below.
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Abstract
Description
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202480038401.8A CN121285585A (en) | 2023-06-09 | 2024-05-20 | UV curable protective film |
| EP24728335.1A EP4724509A1 (en) | 2023-06-09 | 2024-05-20 | Uv-curable protective film |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202363472030P | 2023-06-09 | 2023-06-09 | |
| US63/472,030 | 2023-06-09 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024252213A1 true WO2024252213A1 (en) | 2024-12-12 |
Family
ID=91247757
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2024/054904 Ceased WO2024252213A1 (en) | 2023-06-09 | 2024-05-20 | Uv-curable protective film |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4724509A1 (en) |
| CN (1) | CN121285585A (en) |
| WO (1) | WO2024252213A1 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7423072B2 (en) * | 2000-11-09 | 2008-09-09 | 3M Innovative Properties Company | Weather resistant, ink jettable, radiation curable, fluid compositions particularly suitable for outdoor applications |
| US20170107385A1 (en) * | 2015-10-15 | 2017-04-20 | Mio KUMAI | Active-energy-ray-curable composition, cured material, composition stored container, two-dimensional or three-dimensional image forming apparatus, and two-dimensional or three-dimensional image forming method |
| KR20190056584A (en) * | 2017-11-17 | 2019-05-27 | 주식회사 엘지화학 | Photocurable composition for polarizer protection film and polarizing film comprising polarizer protection film comprising cured product thereof |
| US20220010154A1 (en) * | 2018-11-30 | 2022-01-13 | 3M Innovative Properties Company | Low dielectric constant curable compositions |
| US20220242984A1 (en) * | 2021-01-26 | 2022-08-04 | Samsung Display Co., Ltd. | Composition, method of producing polymer using the composition, and polymer produced thereby |
-
2024
- 2024-05-20 CN CN202480038401.8A patent/CN121285585A/en active Pending
- 2024-05-20 WO PCT/IB2024/054904 patent/WO2024252213A1/en not_active Ceased
- 2024-05-20 EP EP24728335.1A patent/EP4724509A1/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7423072B2 (en) * | 2000-11-09 | 2008-09-09 | 3M Innovative Properties Company | Weather resistant, ink jettable, radiation curable, fluid compositions particularly suitable for outdoor applications |
| US20170107385A1 (en) * | 2015-10-15 | 2017-04-20 | Mio KUMAI | Active-energy-ray-curable composition, cured material, composition stored container, two-dimensional or three-dimensional image forming apparatus, and two-dimensional or three-dimensional image forming method |
| KR20190056584A (en) * | 2017-11-17 | 2019-05-27 | 주식회사 엘지화학 | Photocurable composition for polarizer protection film and polarizing film comprising polarizer protection film comprising cured product thereof |
| US20220010154A1 (en) * | 2018-11-30 | 2022-01-13 | 3M Innovative Properties Company | Low dielectric constant curable compositions |
| US20220242984A1 (en) * | 2021-01-26 | 2022-08-04 | Samsung Display Co., Ltd. | Composition, method of producing polymer using the composition, and polymer produced thereby |
Also Published As
| Publication number | Publication date |
|---|---|
| EP4724509A1 (en) | 2026-04-15 |
| CN121285585A (en) | 2026-01-06 |
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