WO2024174824A1 - Method for automatically processing drilling tool of drilling and workover rig - Google Patents

Method for automatically processing drilling tool of drilling and workover rig Download PDF

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Publication number
WO2024174824A1
WO2024174824A1 PCT/CN2024/074984 CN2024074984W WO2024174824A1 WO 2024174824 A1 WO2024174824 A1 WO 2024174824A1 CN 2024074984 W CN2024074984 W CN 2024074984W WO 2024174824 A1 WO2024174824 A1 WO 2024174824A1
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WO
WIPO (PCT)
Prior art keywords
drilling
manipulator
target
tool
control system
Prior art date
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PCT/CN2024/074984
Other languages
French (fr)
Chinese (zh)
Inventor
李学军
黄海龙
严峰
李海旭
于洋
Original Assignee
北京捷杰西科技股份有限公司
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Application filed by 北京捷杰西科技股份有限公司 filed Critical 北京捷杰西科技股份有限公司
Publication of WO2024174824A1 publication Critical patent/WO2024174824A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/14Racks, ramps, troughs or bins, for holding the lengths of rod singly or connected; Handling between storage place and borehole
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/02Rod or cable suspensions
    • E21B19/06Elevators, i.e. rod- or tube-gripping devices
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/10Slips; Spiders ; Catching devices
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/16Connecting or disconnecting pipe couplings or joints
    • E21B19/161Connecting or disconnecting pipe couplings or joints using a wrench or a spinner adapted to engage a circular section of pipe
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/16Connecting or disconnecting pipe couplings or joints
    • E21B19/165Control or monitoring arrangements therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to the technical field of oil drilling, and in particular to a method for automatic processing of drilling tools of a well drilling and workover rig.
  • the traveling hoist system needs to perform multiple actions, which affects the operation efficiency.
  • the drilling and repair rig's handling process of drilling tools is still in the semi-automatic stage. During the handover of drilling tools, the handling equipment still requires a large number of workers to assist in operation and confirmation, occupying a long wellhead position, resulting in low operation efficiency. 3.
  • the drilling tools tilt during the transfer of drilling tools, resulting in a poor handover process of drilling tools, which poses a safety risk.
  • the present invention provides a method for automated processing of drilling tools of a drilling and workover rig, which solves the technical problems of low operating efficiency and low safety of the prior art.
  • the main technical solutions adopted by the present invention include:
  • the embodiment of the present invention provides a method for automatically processing drilling tools of a drilling and workover rig, comprising: The method and the drilling method are controlled by the drilling control system.
  • the method of automatic processing of drilling tools of the drilling and workover rig adopts a drilling tool processing system, and the drilling tool processing system is connected to the drilling control system; the drilling tool processing system includes a traveling hoist system, a manipulator on the second floor platform, a manipulator under the second floor platform, a drilling floor manipulator, an iron roughneck, slips, and a slip lifting and placing device.
  • the drilling method comprises the steps of:
  • the drilling control system controls the traveling hoist system to lift the target drilling tool in the wellbore to the target height, and the drilling control system controls the cava lifting and placing device at the wellhead position to clamp the cava installed on the cava lifting and placing device to lower and clamp the target drilling tool.
  • the drilling control system controls the iron roughneck of the drilling platform to break out the drill tool and the target drill tool in the wellbore that are connected together.
  • the drilling control system controls the second-level platform manipulator under the second-level platform of the derrick and the drilling platform manipulator of the drilling platform to lift the target drilling tool to a position away from the wellhead, and move the target drilling tool to a handover position.
  • the drilling control system controls the second-level platform manipulator above the second-level platform of the derrick and the drilling platform manipulator to move the target drilling tool from the handover position to the storage position in the finger beam of the second-level platform of the derrick for storage.
  • the drill-down method comprises the steps of:
  • the drilling control system controls the second-floor platform manipulator and the drilling floor manipulator to take out the target drilling tool from the storage position in the finger beam, and move the target drilling tool to the handover position.
  • the drilling control system controls the second-floor under-platform manipulator and the drilling floor manipulator to move the target drilling tool to the wellhead position.
  • the drilling control system controls the second-floor manipulator and the drilling floor manipulator to mate the male buckle at the bottom end of the target drilling tool with the female buckle at the top end of the drilling tool at the wellhead position.
  • the drilling control system controls the iron roughneck to make up the target drilling tool, Then the drilling control system controls the traveling and hoisting system to lift the target drilling tool, and controls the slip lifting and releasing device to drive the slip to release the slip, and the drilling control system controls the traveling and hoisting system to lower the target drilling tool into the wellbore.
  • step S23 when it is necessary to drill the next target drilling tool, when step S21 is repeated, step S24 and step S21 can be performed simultaneously.
  • step S211 after the target drill tool reaches the handover position, the drilling control system controls the second-level platform manipulator to lift the target drill tool to a height where the height of the male buckle at the bottom of the target drill tool is higher than the height of the female buckle at the top of the drill tool at the wellhead position.
  • step S21 and step S22 during the process of transferring the target drilling tool, the manipulator under the second-floor platform and the manipulator on the second-floor platform clamp the upper part of the target drilling tool, and the manipulator on the drilling floor pushes the lower part of the target drilling tool.
  • step S13 if it is necessary to start drilling the next target drilling tool, when step S11 is repeated, step S14 and step S11 can be performed synchronously.
  • the traveling hoist system includes a top drive mounted on the derrick so as to be movably mounted up and down, and a hydraulic elevator connected below the top drive.
  • step S13 and step S14 during the process of transferring the target drilling tool, the manipulator under the second-floor platform and the manipulator on the second-floor platform clamp the upper part of the target drilling tool, and the manipulator on the drilling floor pushes the lower part of the target drilling tool.
  • the drilling control system is a PLC control system.
  • the drilling control system includes a main control cabinet.
  • the main control cabinet is electrically connected to the controllers of the traveling hoist system, the slip lifting and releasing device, the iron roughneck, the drilling floor manipulator, the second-floor under-floor manipulator, and the second-floor on-floor manipulator.
  • the present invention provides a method for automatically handling drilling tools of a drilling and workover rig, which can automatically control the whole process through a drilling tool control system, and does not require a large number of workers to assist in the operation process, thus reducing the labor costs of workers.
  • Dynamic strength improve work efficiency and safety.
  • the manipulator on the second floor and the manipulator under the second floor cooperate with the manipulator on the drilling floor to ensure that the drilling tool remains vertical during the transfer of the drilling tool. This not only makes the handover process of the drilling tool smooth and unobstructed, improves work efficiency, but also has higher safety.
  • the traveling hoist system can continue the next operation to improve work efficiency. Compared with the existing technology, this method has higher safety and work efficiency.
  • FIG1 is a schematic front view of a pipe handling system for oil drilling in Embodiment 1 of the present invention.
  • FIG2 is an enlarged view of point A in FIG1 ;
  • FIG3 is an enlarged view of point B in FIG1 ;
  • FIG4 is a schematic side view of a pipe handling system for oil drilling in Example 1 of the present invention.
  • FIG5 is a schematic top view of the derrick in Embodiment 1 of the present invention.
  • FIG6 is a schematic structural diagram of the traveling hanging system in Embodiment 1 of the present invention.
  • Example 7 is a schematic diagram of the structure of the robot on the second-level platform in Example 1 of the present invention.
  • FIG8 is a schematic diagram of the structure of the second-layer under-stage manipulator in Embodiment 1 of the present invention.
  • FIG9 is a schematic structural diagram of a drilling floor manipulator in Embodiment 1 of the present invention.
  • FIG10 is a schematic diagram of the structure of the cava lifting device in Example 1 of the present invention.
  • FIG11 is a schematic structural diagram of an iron roughneck in Embodiment 1 of the present invention.
  • FIG12 is a schematic flow diagram of a method for drilling in Embodiment 1 of the present invention.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • the present embodiment provides a method for automated processing of drilling tools of a drilling and workover rig, including a method for pulling out a drill and a method for drilling down a drill, wherein the pulling out a drill and the method for drilling down a drill are controlled by a drilling control system throughout the entire process, and the method for automated processing of drilling tools of the drilling and workover rig adopts a drilling tool processing system, wherein the drilling tool processing system includes a traveling and hoisting system 5, a manipulator 6 on a second-floor platform, a manipulator 7 under a second-floor platform, a drilling platform manipulator 8, an iron roughneck 3, a slip 4, and a slip lifting and releasing device 41, and the drilling tool processing system is connected to the drilling control system.
  • the drilling tool processing system also includes a drilling platform 1 and a derrick 2 fixed on the drilling platform 1, the iron roughneck 3 is installed on the drilling platform 1, the slip 4 is installed on the drilling platform 1 through the slip lifting and releasing device 41, the drilling platform manipulator 8 can be installed on the drilling platform 1 in a lateral movable manner, the traveling and hoisting system 5 can be installed on the derrick 2 in an upward and downward movable manner, the manipulator 6 on the second-floor platform is installed on the upper part of the derrick 2, located above the second-floor platform 21 of the derrick 2, and the manipulator 7 under the second-floor platform is installed at the bottom of the second-floor platform 21.
  • the iron roughneck 3 is a rail-type iron roughneck.
  • the traveling hoist system 5 includes a top drive 51 and a hydraulic elevator 52 connected below the top drive 51, and the hydraulic elevator 52 is aligned with the wellhead on the drilling platform 1.
  • the top drive 51 is installed on the derrick 2 in a manner that it can be lifted and moved.
  • the manipulator 6 on the second-level platform includes two main beam assemblies, a trolley assembly 61 and a first column assembly.
  • the two main beam assemblies are fixed and arranged in parallel on the derrick 2, located above the second-level platform 21, and the two ends of the trolley assembly 61 are installed at the bottom of the two main beam assemblies in a transversely movable manner.
  • the two ends of the trolley assembly are installed at the bottom of the two main beam assemblies respectively through a first moving mechanism, and the first moving mechanism can drive the trolley assembly 61 to move along the two main beam assemblies.
  • the first column assembly is installed at the bottom of the trolley assembly 61 in a transversely movable manner.
  • the first column assembly includes a telescopic column 62, a first telescopic driver 63 and a supporting assembly 64.
  • the top of the telescopic column 62 assembly is installed on the bottom of the trolley assembly 61 in a lateral movable manner through a rotary moving mechanism 65.
  • the rotary driving mechanism 65 can drive the telescopic column assembly 62 to rotate.
  • the supporting assembly 64 is connected to the bottom of the telescopic column 62.
  • the telescopic driver is connected to the telescopic column 62 to drive the telescopic column 62 to extend and retract up and down, thereby driving the supporting assembly 64 to rise and fall.
  • the moving direction of the trolley assembly 61, the moving direction of the first column assembly and the lifting direction of the supporting assembly 64 are perpendicular to each other.
  • the second-tier platform under-manipulator 7 includes a guide rail assembly 71, a second column assembly 72, and a first clamp assembly 73.
  • the guide rail assembly 71 is fixed to the bottom of the second-tier platform 21, and the second column assembly 72 is installed at the bottom of the guide rail assembly 71 in a transversely movable manner.
  • the top of the second column assembly 72 is installed at the bottom of the guide rail assembly 71 in a transversely movable manner through a second moving mechanism
  • the first clamp assembly 73 is installed at the side of the second column assembly 72 in a lifting and moving manner through a trolley assembly 74.
  • the moving direction of the second column assembly 72 is perpendicular to the lifting direction of the first clamp assembly 73.
  • the traveling and hoisting system 5, the manipulator on the second-floor platform 6 and the manipulator under the second-floor platform 7 are provided with load sensors (not shown), and the load sensors can realize the load transfer feedback of the drilling tools, which can make the pipe tool handover and pipe tool transfer process safer.
  • the load sensors of the traveling and hoisting system 5, the manipulator on the second-floor platform 6 and the manipulator under the second-floor platform 7 are connected to the drilling control system, and the real-time load of the traveling and hoisting system 5, the manipulator on the second-floor platform 6 and the manipulator under the second-floor platform 7 can be fed back to the drilling control system through the load sensors.
  • the drilling floor manipulator 8 includes a telescopic arm assembly and a second clamp assembly 81.
  • the telescopic arm assembly includes a second telescopic driver 82, a support arm 83, a telescopic rear arm 84, a telescopic front arm 85 and a third moving mechanism 86.
  • the bottom end of the support arm 83 can be laterally moved by the third moving mechanism 86.
  • the third moving mechanism 86 can drive the telescopic arm assembly to move along the guide rail, and the third moving mechanism 86 can drive the support arm 83 to rotate, the support arm 83, the telescopic rear arm 84 and the telescopic front arm 85 are rotatably connected in sequence, and the second clamp assembly 81 is rotatably connected to the free end of the telescopic front arm 85.
  • the two ends of the second telescopic driver 82 are rotatably connected to the support arm 83 and the telescopic rear arm 84 respectively to drive the telescopic rear arm 84 and the telescopic front arm 85 to extend or fold.
  • a finger beam lock is provided in the finger beam 22 of the second-level platform 21.
  • each discharge position is provided with a finger beam lock
  • each finger beam lock is connected to the drilling control system, and the drilling control system controls the opening and closing of the finger beam lock.
  • the drilling control system includes a main control cabinet (not shown).
  • the main control cabinet is electrically connected to the controllers (not shown) of the traveling hoist system, the slip lifting and lowering device of the slips, the iron roughneck, the drilling floor manipulator, the second-floor manipulator under the second-floor platform, and the manipulator on the second-floor platform.
  • the main control cabinet sends instructions to each controller to realize the control of the entire drilling tool handling system.
  • the drilling control system is a PLC control system.
  • the drilling control system controls the drilling tool handling system to implement the drilling method, which includes the following steps:
  • the drilling control system controls the traveling hoist system to lift the target drilling tool in the wellbore to the target height.
  • the drilling control system controls the slip lifting device at the wellhead position to make the slips installed on the slip lifting device lower and clamp the target drilling tool.
  • the drilling control system controls the top drive to drive the hydraulic elevator to descend to the wellhead position, and controls the top drive to drive the hydraulic elevator to open.
  • the hydraulic elevator can be triggered to close automatically, and the top drive can be controlled to drive the hydraulic elevator to rise to the target height.
  • the drilling control system controls the slip lifting device at the wellhead position to rotate the slips to clamp and clamp the target drilling tool.
  • the drilling control system controls the iron roughneck of the drilling platform to unhook the drill tools and target drill tools in the connected wellbore. Specifically, after the clamping, the traveling hoist system releases the target drill tool until the hydraulic hoist is unloaded, and the load sensor of the traveling hoist system sends a signal to the drilling control system, and the drilling control system controls the iron roughneck to move from the standby position to the wellhead position to unhook the connected wellbore. The top end of the drill bit in the barrel and the bottom end of the target drill bit are shackled to separate the two, and then the drilling control system controls the iron roughneck to move from the wellhead position to the standby position.
  • the drilling control system controls the manipulator under the second floor platform of the derrick and the manipulator on the drilling platform to lift the target drilling tool to a position away from the wellhead, and move the target drilling tool to the handover position.
  • the drilling control system controls the manipulator under the second floor platform of the derrick and the manipulator on the drilling platform to move from their standby positions to the wellhead position, and controls the first clamp assembly of the manipulator under the second floor platform to clamp the upper part of the target drilling tool, and controls the second clamp assembly of the manipulator on the drilling platform to clamp the lower part of the target drilling tool.
  • the drilling control system controls the top drive to drive the hydraulic elevator to punch.
  • the drilling control system controls the manipulator under the second floor and the drilling floor manipulator to lift the target drilling tool to a position away from the wellhead, and the drilling control system controls the drilling floor manipulator to change from clamping the drilling tool to pushing the drilling tool, and controls the manipulator under the second floor to clamp the upper part of the target drilling tool, and controls the drilling floor manipulator to push the lower part of the target drilling tool, and transfers the target drilling tool to the handover position in front of the second floor.
  • step S13 is completed, that is, after the target drilling tool reaches the handover position, if it is necessary to start drilling the next target drilling tool, when step S11 is repeated, step S14 and step S11 can be performed synchronously, thereby greatly improving the drilling efficiency, and there will be no interference between the devices.
  • the drilling control system controls the manipulator on the second floor platform above the second floor platform of the derrick and the manipulator on the drilling platform to move the target drilling tool from the handover position to the storage position inside the finger beam of the second floor platform of the derrick for storage. Specifically, after the target drilling tool reaches the handover position, the drilling control system controls the manipulator under the second floor platform to clamp the target drilling tool to a suitable height below, and the drilling control system controls the manipulator on the second floor platform above the second floor platform of the derrick to move from its standby position to the handover position, so that the target drilling tool enters the supporting assembly of the manipulator on the second floor platform, and the supporting assembly abuts against the contraction connection part on the upper part of the target drilling tool.
  • the drilling control system controls the manipulator under the second floor platform to lower the target drilling tool until the manipulator under the second floor platform is free of load.
  • the load sensor of the manipulator on the second floor platform sends a load signal to the drilling control system, and then the drilling control system controls the first clamp assembly of the manipulator under the second floor platform to open and move to its standby position.
  • the drilling control system controls the finger beam inside The finger beam lock of the storage position is opened, the drilling control system controls the manipulator on the second floor to support the upper part of the target drill tool, and controls the drilling floor manipulator to push the lower part of the target drill tool, so as to move the target drill tool to the storage position, and controls the finger beam lock of the position to be closed.
  • the drilling control system controls the manipulator on the second floor to release the target drill tool until it is unloaded
  • the drilling control system controls the clamp of the supporting assembly of the manipulator on the second floor and the second clamp assembly of the drilling floor manipulator to open, and controls the manipulator on the second floor and the drilling floor manipulator to move to their standby positions.
  • the whole process is automatically controlled by the drilling tool control system, and the operation process does not require the assistance of a large number of workers, which reduces the labor intensity of workers and improves work efficiency and safety.
  • the manipulator on the second-floor platform and the manipulator under the second-floor platform cooperate with the manipulator on the drilling platform to ensure that the drilling tool remains in a vertical state during the transfer of the drilling tool. This not only makes the drilling tool handover process smooth and unobstructed, improves work efficiency, but also has higher safety.
  • the traveling hoist system can continue to the next operation to improve work efficiency. Compared with the existing technology, this method has higher safety and work efficiency.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • Embodiment 1 provides a drilling-down method described in Embodiment 1, which specifically includes the following steps:
  • the drilling control system controls the manipulator on the second floor and the manipulator on the drilling floor to take out the target drilling tool from the storage position in the finger beam, and move the target drilling tool to the handover position in front of the second floor.
  • the drilling control system controls the manipulator on the second floor and the manipulator on the drilling floor to move from their standby positions to the storage position in the finger beam of the target drilling tool, the drilling control system controls the manipulator on the second floor to support the upper part of the target drilling tool, and controls the manipulator on the drilling floor to push the lower part of the target drilling tool, after the load sensor of the manipulator on the second floor sends the load signal to the drilling control system, the drilling control system controls the finger beam lock of the storage position to open, the drilling control system controls the manipulator on the second floor to support the upper part of the target drilling tool, and controls the manipulator on the drilling floor to push the lower part of the target drilling tool, and moves the target drilling tool to the handover position in front of the second floor.
  • the drilling control system controls the manipulator under the second-floor platform to lift the target drilling tool until the height of the male buckle at the bottom of the target drilling tool is higher than the height of the female buckle at the top of the drilling tool at the wellhead position.
  • the manipulator under the second-level platform moves from the standby position to the handover position in front of the second-level platform, and controls the first clamp assembly of the manipulator under the second-level platform to clamp the upper part of the target drill bit.
  • the drilling control system controls the manipulator under the second-level platform to lift the target drill bit until the height of the male buckle at the bottom of the target drill bit is higher than the height of the female buckle at the top of the drill bit at the wellhead position, and confirms that the height of the traveling hoist system is appropriate.
  • the drilling control system controls the manipulator under the second-floor platform and the manipulator on the drilling platform to move the target drilling tool to the wellhead position. Specifically, the drilling control system controls the manipulator under the second-floor platform to clamp the upper part of the target drilling tool, and controls the manipulator on the drilling platform to push the lower part of the target drilling tool to move the target drilling tool to the wellhead position. Among them, before the target drilling tool reaches the wellhead position, the drilling control system has controlled the top drive to drive the hydraulic elevator to open. After the target drilling tool reaches the wellhead position, it enters the hydraulic elevator, triggering the hydraulic elevator to automatically close, but the target drilling tool is still carried by the manipulator on the second-floor platform.
  • the drilling control system controls the manipulator under the second floor and the manipulator on the drilling platform to mate the male buckle at the bottom of the target drill tool with the female buckle at the top of the drill tool at the wellhead. Specifically, the drilling control system controls the manipulator on the drilling platform to straighten the target drill tool, align the male buckle at the bottom of the target drill tool with the female buckle at the top of the drill tool at the wellhead, the drilling control system controls the manipulator under the second floor to lower the target drill tool until the male buckle at the bottom of the target drill tool enters the female buckle at the top of the drill tool at the wellhead, and controls the manipulator under the second floor to release it to no load, the drilling control system controls the first clamp assembly of the manipulator under the second floor and the second clamp assembly of the manipulator on the drilling platform to open, and controls the manipulator under the second floor and the manipulator on the drilling platform to move to their standby positions. Among them, after step S23 is completed, that is, after the mate of the target drill tool is completed, if it is
  • the drilling control system controls the iron roughneck to make up the target drill tool, and then the drilling control system controls the traveling and lifting system to lift the target drill tool, and controls the slip lifting and releasing device to drive the slip to release the jam, and the drilling control system controls the traveling and lifting system to lower the target drill tool into the wellbore. Specifically, the drilling control system controls the iron roughneck to move from the standby position to the wellhead position to make up the target drill tool, and connect the target drill tool with the drill tool at the wellhead position as a whole.
  • the drilling control system controls the traveling and lifting system to lift the drill tool with load
  • the drilling control system controls the slip lifting and releasing device to drive the slip to release the jam (wellhead position
  • the drill bit is clamped by the slip seat), and the drilling control system controls the traveling hoist system to lower the target drill bit into the wellbore.
  • first and second are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated.
  • a feature defined as “first” or “second” may explicitly or implicitly include one or more of the features.
  • the meaning of “plurality” is two or more, unless otherwise clearly and specifically defined.
  • the terms “installed”, “connected”, “connected”, “fixed” and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements.
  • installed can be a fixed connection, a detachable connection, or an integral connection
  • it can be a mechanical connection or an electrical connection
  • it can be a direct connection or an indirect connection through an intermediate medium
  • it can be the internal connection of two elements or the interaction relationship between two elements.
  • first feature when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium.
  • first feature when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature.
  • first feature when a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.

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Abstract

A method for automatically processing a drilling tool of a drilling and workover rig, comprising the following steps: S11, a drilling control system controls a traveling block system to lift a target drilling tool in a shaft to a target height, and the drilling control system controls a slip lifting and placing device at the position of a wellhead for slip setting to clamp the target drilling tool; S12, the drilling control system controls an iron roughneck of a drilling platform to shackle a drilling tool and the target drilling tool that are connected together in the shaft; S13, the drilling control system controls a lower monkey board manipulator below a derrick monkey board and a drilling platform manipulator of the drilling platform to lift the target drilling tool to a position away from the wellhead, and transfer the target drilling tool to a handover position; and S14, the drilling control system controls an upper monkey board manipulator above the derrick monkey board and the drilling platform manipulator to transfer the target drilling tool from the handover position to a storage position in a finger board of the derrick monkey board for storage. The present invention has the beneficial effects of higher safety and operation efficiency.

Description

一种钻修井机钻具自动化处理的方法A method for automatically processing drilling tools of a drilling and workover rig 技术领域Technical Field
本发明涉及石油钻井技术领域,尤其涉及一种钻修井机钻具自动化处理的方法。The invention relates to the technical field of oil drilling, and in particular to a method for automatic processing of drilling tools of a well drilling and workover rig.
背景技术Background Art
目前,随着石油钻井技术的进步,钻修井机领域的设计和制造技术得到了很大的提高,研发速度也得到了提升,钻修井机的性能也有了长足的进步,朝着系列化、标准化以及多样化发展。同时,随着现场作业工艺、作业流程的复杂化,以及对于安全、效率越来越重视,钻井作业对于自动化的要求越来越高,如何保证整个钻井系统的安全、可靠和高效成为关键。At present, with the advancement of oil drilling technology, the design and manufacturing technology in the field of drilling and workover rigs has been greatly improved, the speed of research and development has also been improved, and the performance of drilling and workover rigs has also made great progress, moving towards serialization, standardization and diversification. At the same time, with the complexity of on-site operation processes and operation procedures, as well as the increasing emphasis on safety and efficiency, the requirements for automation in drilling operations are getting higher and higher. How to ensure the safety, reliability and efficiency of the entire drilling system has become the key.
现阶段,钻修井机在钻具处理过程中还存在以下问题:1、需要游吊系统做多次动作,影响作业效率。2、钻修井机对钻具的处理过程还处在半自动化的阶段,处理设备在钻具的交接过程中,还需要大量的工人进行辅助操作和确认,占用井口位置较长,导致作业效率低下。3、在移送钻具的过程中钻具倾斜,造成钻具交接过程不畅,具有安全风险。At present, the following problems still exist in the drilling and repair rig in the process of drilling tool handling: 1. The traveling hoist system needs to perform multiple actions, which affects the operation efficiency. 2. The drilling and repair rig's handling process of drilling tools is still in the semi-automatic stage. During the handover of drilling tools, the handling equipment still requires a large number of workers to assist in operation and confirmation, occupying a long wellhead position, resulting in low operation efficiency. 3. The drilling tools tilt during the transfer of drilling tools, resulting in a poor handover process of drilling tools, which poses a safety risk.
故亟需一种作业效率高以及安全性高的钻修井机钻具自动化处理方法。Therefore, there is an urgent need for an automated processing method for drilling tools of a drilling and workover rig with high operating efficiency and high safety.
发明内容Summary of the invention
(一)要解决的技术问题1. Technical issues to be resolved
鉴于现有技术的上述缺点、不足,本发明提供一种钻修井机钻具自动化处理的方法,其解决了现有技术作业效率低以及安全性低的技术问题。In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides a method for automated processing of drilling tools of a drilling and workover rig, which solves the technical problems of low operating efficiency and low safety of the prior art.
(二)技术方案(II) Technical solution
为了达到上述目的,本发明采用的主要技术方案包括:In order to achieve the above object, the main technical solutions adopted by the present invention include:
本发明实施例提供一种钻修井机钻具自动化处理的方法,包括起钻 方法和下钻方法,所述起钻方法和所述下钻方法全程通过钻井控制系统进行控制。所述钻修井机钻具自动化处理的方法采用钻具处理系统,所述钻具处理系统连接所述钻井控制系统;所述钻具处理系统包括游吊系统、二层台上机械手、二层台下机械手、钻台机械手、铁钻工、卡瓦以及卡瓦提放装置。The embodiment of the present invention provides a method for automatically processing drilling tools of a drilling and workover rig, comprising: The method and the drilling method are controlled by the drilling control system. The method of automatic processing of drilling tools of the drilling and workover rig adopts a drilling tool processing system, and the drilling tool processing system is connected to the drilling control system; the drilling tool processing system includes a traveling hoist system, a manipulator on the second floor platform, a manipulator under the second floor platform, a drilling floor manipulator, an iron roughneck, slips, and a slip lifting and placing device.
所述起钻方法包括步骤:The drilling method comprises the steps of:
S11、所述钻井控制系统控制所述游吊系统将井筒内的目标钻具上提至目标高度,所述钻井控制系统控制井口位置处的所述卡瓦提放装置坐卡使安装在所述卡瓦提放装置上的所述卡瓦下放夹持所述目标钻具。S11, the drilling control system controls the traveling hoist system to lift the target drilling tool in the wellbore to the target height, and the drilling control system controls the cava lifting and placing device at the wellhead position to clamp the cava installed on the cava lifting and placing device to lower and clamp the target drilling tool.
S12、所述钻井控制系统控制钻井平台的所述铁钻工对连接在一起的所述井筒内的钻具和所述目标钻具进行卸扣。S12, the drilling control system controls the iron roughneck of the drilling platform to break out the drill tool and the target drill tool in the wellbore that are connected together.
S13、所述钻井控制系统控制井架二层台下方的所述二层台下机械手和所述钻井平台的所述钻台机械手将所述目标钻具上提至离开所述井口位置,并将所述目标钻具移送至交接位置。S13, the drilling control system controls the second-level platform manipulator under the second-level platform of the derrick and the drilling platform manipulator of the drilling platform to lift the target drilling tool to a position away from the wellhead, and move the target drilling tool to a handover position.
S14、所述钻井控制系统控制所述井架二层台上方的所述二层台上机械手和所述钻台机械手将所述目标钻具由所述交接位置移送至所述井架二层台的指梁内的存放位置进行存放。S14, the drilling control system controls the second-level platform manipulator above the second-level platform of the derrick and the drilling platform manipulator to move the target drilling tool from the handover position to the storage position in the finger beam of the second-level platform of the derrick for storage.
可选地,所述下钻方法包括步骤:Optionally, the drill-down method comprises the steps of:
S21、所述钻井控制系统控制所述二层台上机械手和所述钻台机械手将所述目标钻具由所述指梁内的所述存放位置取出,并将所述目标钻具移送至所述交接位置。S21, the drilling control system controls the second-floor platform manipulator and the drilling floor manipulator to take out the target drilling tool from the storage position in the finger beam, and move the target drilling tool to the handover position.
S22、所述钻井控制系统控制所述二层台下机械手和所述钻台机械手将所述目标钻具移送至所述井口位置。S22, the drilling control system controls the second-floor under-platform manipulator and the drilling floor manipulator to move the target drilling tool to the wellhead position.
S23、所述钻井控制系统控制所述二层台下机械手和所述钻台机械手将所述目标钻具底端的公扣与所述井口位置的钻具顶端的母扣进行对扣。S23, the drilling control system controls the second-floor manipulator and the drilling floor manipulator to mate the male buckle at the bottom end of the target drilling tool with the female buckle at the top end of the drilling tool at the wellhead position.
S24、所述钻井控制系统控制所述铁钻工对所述目标钻具进行上扣, 然后所述钻井控制系统控制所述游吊系统将所述目标钻具上提,并控制所述卡瓦提放装置驱动所述卡瓦解卡,所述钻井控制系统控制所述游吊系统将所述目标钻具下放进入所述井筒。S24, the drilling control system controls the iron roughneck to make up the target drilling tool, Then the drilling control system controls the traveling and hoisting system to lift the target drilling tool, and controls the slip lifting and releasing device to drive the slip to release the slip, and the drilling control system controls the traveling and hoisting system to lower the target drilling tool into the wellbore.
可选地,步骤S23完成后,需要下钻下一根目标钻具的情况下,在重复步骤S21时,步骤S24和步骤S21能够同步进行。Optionally, after step S23 is completed, when it is necessary to drill the next target drilling tool, when step S21 is repeated, step S24 and step S21 can be performed simultaneously.
可选地,步骤S21完成后,还包括步骤:S211、所述目标钻具到达所述交接位置后,所述钻井控制系统控制所述二层台下机械手上提目标钻具至所述目标钻具底端的所述公扣的高度高于所述井口位置的所述钻具顶端的所述母扣的高度。Optionally, after step S21 is completed, the step is also included: S211, after the target drill tool reaches the handover position, the drilling control system controls the second-level platform manipulator to lift the target drill tool to a height where the height of the male buckle at the bottom of the target drill tool is higher than the height of the female buckle at the top of the drill tool at the wellhead position.
可选地,步骤S21和步骤S22中,移送所述目标钻具的过程中,所述二层台下机械手和所述二层台上机械手夹持所述目标钻具上部,所述钻台机械手推扶所述目标钻具下部。Optionally, in step S21 and step S22, during the process of transferring the target drilling tool, the manipulator under the second-floor platform and the manipulator on the second-floor platform clamp the upper part of the target drilling tool, and the manipulator on the drilling floor pushes the lower part of the target drilling tool.
可选地,步骤S13完成后,需要起钻下一根目标钻具的情况下,在重复步骤S11时,步骤S14和步骤S11能够同步进行。Optionally, after step S13 is completed, if it is necessary to start drilling the next target drilling tool, when step S11 is repeated, step S14 and step S11 can be performed synchronously.
可选地,所述游吊系统包括可上下移动地安装在所述井架上的顶驱以及连接在所述顶驱下方的液压吊卡。Optionally, the traveling hoist system includes a top drive mounted on the derrick so as to be movably mounted up and down, and a hydraulic elevator connected below the top drive.
可选地,步骤S13和步骤S14中,移送所述目标钻具的过程中,所述二层台下机械手和所述二层台上机械手夹持所述目标钻具上部,所述钻台机械手推扶所述目标钻具下部。Optionally, in step S13 and step S14, during the process of transferring the target drilling tool, the manipulator under the second-floor platform and the manipulator on the second-floor platform clamp the upper part of the target drilling tool, and the manipulator on the drilling floor pushes the lower part of the target drilling tool.
可选地,所述钻井控制系统为PLC控制系统。Optionally, the drilling control system is a PLC control system.
可选地,所述钻井控制系统包括总控制柜。所述总控制柜电连所述游吊系统、所述卡瓦提放装置、所述铁钻工、所述钻台机械手、所述二层台下机械手和所述二层台上机械手的控制器。Optionally, the drilling control system includes a main control cabinet. The main control cabinet is electrically connected to the controllers of the traveling hoist system, the slip lifting and releasing device, the iron roughneck, the drilling floor manipulator, the second-floor under-floor manipulator, and the second-floor on-floor manipulator.
(三)有益效果(III) Beneficial effects
本发明的有益效果是:The beneficial effects of the present invention are:
本发明提供的一种钻修井机钻具自动化处理的方法,通过钻具控制系统进行全过程自动化控制,作业过程无需大量工人辅助,降低工人劳 动强度,提高作业效率和安全性。通过二层台上机械手以及二层台下机械手分别与钻台机械手配合,确保钻具移送过程中,钻具保持竖直状态,不仅能够使钻具交接过程顺畅无卡阻,提高作业效率,而且安全性更高。起钻作业过程中,在钻具离开井口位置后,游吊系统即可继续进行下一步作业,提高作业效率。相比于现有技术,该方法安全性和作业效率更高。The present invention provides a method for automatically handling drilling tools of a drilling and workover rig, which can automatically control the whole process through a drilling tool control system, and does not require a large number of workers to assist in the operation process, thus reducing the labor costs of workers. Dynamic strength, improve work efficiency and safety. The manipulator on the second floor and the manipulator under the second floor cooperate with the manipulator on the drilling floor to ensure that the drilling tool remains vertical during the transfer of the drilling tool. This not only makes the handover process of the drilling tool smooth and unobstructed, improves work efficiency, but also has higher safety. During the drilling operation, after the drilling tool leaves the wellhead position, the traveling hoist system can continue the next operation to improve work efficiency. Compared with the existing technology, this method has higher safety and work efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的实施例1中的用于石油钻井的管具处理系统主视示意图;FIG1 is a schematic front view of a pipe handling system for oil drilling in Embodiment 1 of the present invention;
图2为图1中A处的放大图;FIG2 is an enlarged view of point A in FIG1 ;
图3为图1中B处的放大图;FIG3 is an enlarged view of point B in FIG1 ;
图4为本发明的实施例1中的用于石油钻井的管具处理系统侧视视示意图;FIG4 is a schematic side view of a pipe handling system for oil drilling in Example 1 of the present invention;
图5为本发明的实施例1中的井架的俯视示意图;FIG5 is a schematic top view of the derrick in Embodiment 1 of the present invention;
图6为本发明的实施例1中的游吊系统的结构示意图;FIG6 is a schematic structural diagram of the traveling hanging system in Embodiment 1 of the present invention;
图7为本发明的实施例1中的二层台上机械手的结构示意图;7 is a schematic diagram of the structure of the robot on the second-level platform in Example 1 of the present invention;
图8为本发明的实施例1中的二层台下机械手的结构示意图;FIG8 is a schematic diagram of the structure of the second-layer under-stage manipulator in Embodiment 1 of the present invention;
图9为本发明的实施例1中的钻台机械手的结构示意图;FIG9 is a schematic structural diagram of a drilling floor manipulator in Embodiment 1 of the present invention;
图10为本发明的实施例1中的卡瓦提放装置的结构示意图;FIG10 is a schematic diagram of the structure of the cava lifting device in Example 1 of the present invention;
图11为本发明的实施例1中的铁钻工的结构示意图;FIG11 is a schematic structural diagram of an iron roughneck in Embodiment 1 of the present invention;
图12为本发明的实施例1中的起钻方法的流程示意图;FIG12 is a schematic flow diagram of a method for drilling in Embodiment 1 of the present invention;
【附图标记说明】[Description of Reference Numerals]
1:钻井平台;1: Drilling platform;
2:井架;21:二层台;22:指梁;2: derrick; 21: second floor platform; 22: finger beam;
3:铁钻工;3: Iron driller;
4:卡瓦;41:卡瓦提放装置;42:安装底板;4: Slip; 41: Slip lifting and lowering device; 42: Installation base plate;
5:游吊系统;51:顶驱;52:液压吊卡; 5: Traveling hoist system; 51: Top drive; 52: Hydraulic elevator;
6:二层台上机械手;61:大车总成;62:伸缩立柱;63:第一伸缩驱动器;64:承托总成;65:回转移动机构;6: Manipulator on the second-level platform; 61: Carriage assembly; 62: Telescopic column; 63: First telescopic drive; 64: Support assembly; 65: Rotary moving mechanism;
7:二层台下机械手;71:导轨总成;72:第二立柱总成;73:第一夹钳总成;74:小车总成;7: Second floor under-table manipulator; 71: Guide rail assembly; 72: Second column assembly; 73: First clamp assembly; 74: Trolley assembly;
8:钻台机械手;81:第二夹钳总成;82:第二伸缩驱动器;83:支撑臂;84:伸缩后臂;85:伸缩前臂;86:第三移动机构。8: drilling platform manipulator; 81: second clamp assembly; 82: second telescopic driver; 83: support arm; 84: telescopic rear arm; 85: telescopic front arm; 86: third moving mechanism.
具体实施方式DETAILED DESCRIPTION
为了更好的理解上述技术方案,下面将参照附图更详细地描述本发明的示例性实施例。虽然附图中显示了本发明的示例性实施例,然而应当理解,可以以各种形式实现本发明而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更清楚、透彻地理解本发明,并且能够将本发明的范围完整的传达给本领域的技术人员。In order to better understand the above technical solution, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a clearer and more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.
实施例1:Embodiment 1:
本实施例提供一种钻修井机钻具自动化处理的方法,包括起钻方法和下钻方法,所述起钻方法和所述下钻方法全程通过钻井控制系统进行控制,所述钻修井机钻具自动化处理的方法采用钻具处理系统,所述钻具处理系统包括游吊系统5、二层台上机械手6、二层台下机械手7、钻台机械手8、铁钻工3、卡瓦4以及卡瓦提放装置41,并且所述钻具处理系统连接所述钻井控制系统。具体地,钻具处理系统还包括钻井平台1和固定在钻井平台1上的井架2,铁钻工3安装在钻井平台1上,卡瓦4通过卡瓦提放装置41安装在钻井平台1上,钻台机械手8可横向移动地安装在钻井平台1上,游吊系统5可上下移动地安装在井架2上,二层台上机械手6安装在井架2的上部,位于井架2的二层台21上方,二层台下机械手7安装在二层台21底部。其中,铁钻工3为轨道式铁钻工。The present embodiment provides a method for automated processing of drilling tools of a drilling and workover rig, including a method for pulling out a drill and a method for drilling down a drill, wherein the pulling out a drill and the method for drilling down a drill are controlled by a drilling control system throughout the entire process, and the method for automated processing of drilling tools of the drilling and workover rig adopts a drilling tool processing system, wherein the drilling tool processing system includes a traveling and hoisting system 5, a manipulator 6 on a second-floor platform, a manipulator 7 under a second-floor platform, a drilling platform manipulator 8, an iron roughneck 3, a slip 4, and a slip lifting and releasing device 41, and the drilling tool processing system is connected to the drilling control system. Specifically, the drilling tool processing system also includes a drilling platform 1 and a derrick 2 fixed on the drilling platform 1, the iron roughneck 3 is installed on the drilling platform 1, the slip 4 is installed on the drilling platform 1 through the slip lifting and releasing device 41, the drilling platform manipulator 8 can be installed on the drilling platform 1 in a lateral movable manner, the traveling and hoisting system 5 can be installed on the derrick 2 in an upward and downward movable manner, the manipulator 6 on the second-floor platform is installed on the upper part of the derrick 2, located above the second-floor platform 21 of the derrick 2, and the manipulator 7 under the second-floor platform is installed at the bottom of the second-floor platform 21. Among them, the iron roughneck 3 is a rail-type iron roughneck.
具体地,游吊系统5包括顶驱51和连接于所述顶驱51下方的液压吊卡52,液压吊卡52与钻井平台1上的井口上下对齐。顶驱51可升降移动地安装在所述井架2上。 Specifically, the traveling hoist system 5 includes a top drive 51 and a hydraulic elevator 52 connected below the top drive 51, and the hydraulic elevator 52 is aligned with the wellhead on the drilling platform 1. The top drive 51 is installed on the derrick 2 in a manner that it can be lifted and moved.
具体地,二层台上机械手6包括两根主梁总成、以及大车总成61和第一立柱总成。两根主梁总成固定且平行设置在井架2上,位于二层台21的上方,大车总成61的两端可横向移动地安装在两根主梁总成底部,具体地,大车总成的两端分别通过第一移动机构安装在两个主梁总成底部,第一移动机构能够驱动大车总成61沿两根主梁总成移动。第一立柱总成可横向移动地安装在大车总成61底部。第一立柱总成包括伸缩立柱62、第一伸缩驱动器63和承托总成64,伸缩立柱62总成的顶部通过回转移动机构65可横向移动地安装在大车总成61底部,回转驱动机构65能够带动伸缩立柱总成62自转,承托总成64连接于伸缩立柱62的底部,伸缩驱动器连接于伸缩立柱62以驱动伸缩立柱62上下伸缩,带动承托总成64升降。大车总成61的移动方向、第一立柱总成的移动方向与承托总成64的升降方向两两垂直。Specifically, the manipulator 6 on the second-level platform includes two main beam assemblies, a trolley assembly 61 and a first column assembly. The two main beam assemblies are fixed and arranged in parallel on the derrick 2, located above the second-level platform 21, and the two ends of the trolley assembly 61 are installed at the bottom of the two main beam assemblies in a transversely movable manner. Specifically, the two ends of the trolley assembly are installed at the bottom of the two main beam assemblies respectively through a first moving mechanism, and the first moving mechanism can drive the trolley assembly 61 to move along the two main beam assemblies. The first column assembly is installed at the bottom of the trolley assembly 61 in a transversely movable manner. The first column assembly includes a telescopic column 62, a first telescopic driver 63 and a supporting assembly 64. The top of the telescopic column 62 assembly is installed on the bottom of the trolley assembly 61 in a lateral movable manner through a rotary moving mechanism 65. The rotary driving mechanism 65 can drive the telescopic column assembly 62 to rotate. The supporting assembly 64 is connected to the bottom of the telescopic column 62. The telescopic driver is connected to the telescopic column 62 to drive the telescopic column 62 to extend and retract up and down, thereby driving the supporting assembly 64 to rise and fall. The moving direction of the trolley assembly 61, the moving direction of the first column assembly and the lifting direction of the supporting assembly 64 are perpendicular to each other.
具体地,二层台下机械手7包括导轨总成71、第二立柱总成72和第一夹钳总成73。导轨总成71固定在二层台21底部,第二立柱总成72可横向移动地安装在导轨总成71的底部,具体地,第二立柱总成72的顶部通过第二移动机构可横向移动地安装在导轨总成71的底部,第一夹钳总成73通过小车总成74可升降移动地安装在第二立柱总成72的侧部。第二立柱总成72的移动方向与第一夹钳总成73的升降方向互相垂直。Specifically, the second-tier platform under-manipulator 7 includes a guide rail assembly 71, a second column assembly 72, and a first clamp assembly 73. The guide rail assembly 71 is fixed to the bottom of the second-tier platform 21, and the second column assembly 72 is installed at the bottom of the guide rail assembly 71 in a transversely movable manner. Specifically, the top of the second column assembly 72 is installed at the bottom of the guide rail assembly 71 in a transversely movable manner through a second moving mechanism, and the first clamp assembly 73 is installed at the side of the second column assembly 72 in a lifting and moving manner through a trolley assembly 74. The moving direction of the second column assembly 72 is perpendicular to the lifting direction of the first clamp assembly 73.
具体地,游吊系统5、二层台上机械手6和二层台下机械手7设有荷载传感器(未示出),通过荷载传感器能够实现钻具的荷载转移反馈,能够使管具交接以及管具移送过程更加安全。游吊系统5、二层台上机械手6和二层台下机械手7的荷载传感器连接钻井控制系统,通过荷载传感器能够将游吊系统5、二层台上机械手6和二层台下机械手7的实时荷载反馈到钻井控制系统中。Specifically, the traveling and hoisting system 5, the manipulator on the second-floor platform 6 and the manipulator under the second-floor platform 7 are provided with load sensors (not shown), and the load sensors can realize the load transfer feedback of the drilling tools, which can make the pipe tool handover and pipe tool transfer process safer. The load sensors of the traveling and hoisting system 5, the manipulator on the second-floor platform 6 and the manipulator under the second-floor platform 7 are connected to the drilling control system, and the real-time load of the traveling and hoisting system 5, the manipulator on the second-floor platform 6 and the manipulator under the second-floor platform 7 can be fed back to the drilling control system through the load sensors.
具体地,钻台机械手8包括伸缩臂总成和第二夹钳总成81。伸缩臂总成包括第二伸缩驱动器82、支撑臂83、伸缩后臂84、伸缩前臂85和第三移动机构86。支撑臂83的底端通过第三移动机构86可横向移动地 安装在钻井平台1的导轨上,第三移动机构86能够带动伸缩臂总成沿导轨移动,第三移动机构86能够带动支撑臂83自转,支撑臂83、伸缩后臂84和伸缩前臂85依次可转动地连接,第二夹钳总成81与伸缩前臂85的自由端可转动地连接。第二伸缩驱动器82的两端分别可转动的连接于支撑臂83和伸缩后臂84,以驱动伸缩后臂84和伸缩前臂85伸展或者折叠。Specifically, the drilling floor manipulator 8 includes a telescopic arm assembly and a second clamp assembly 81. The telescopic arm assembly includes a second telescopic driver 82, a support arm 83, a telescopic rear arm 84, a telescopic front arm 85 and a third moving mechanism 86. The bottom end of the support arm 83 can be laterally moved by the third moving mechanism 86. Installed on the guide rail of the drilling platform 1, the third moving mechanism 86 can drive the telescopic arm assembly to move along the guide rail, and the third moving mechanism 86 can drive the support arm 83 to rotate, the support arm 83, the telescopic rear arm 84 and the telescopic front arm 85 are rotatably connected in sequence, and the second clamp assembly 81 is rotatably connected to the free end of the telescopic front arm 85. The two ends of the second telescopic driver 82 are rotatably connected to the support arm 83 and the telescopic rear arm 84 respectively to drive the telescopic rear arm 84 and the telescopic front arm 85 to extend or fold.
具体地,二层台21的指梁22内设有指梁锁,具体地,指梁22内具有多个管具的排放位置,每个排放位置都设有指梁锁,且每个指梁锁连接钻井控制系统,由钻井控制系统控制指梁锁的打开和关闭。Specifically, a finger beam lock is provided in the finger beam 22 of the second-level platform 21. Specifically, there are multiple pipe discharge positions in the finger beam 22, each discharge position is provided with a finger beam lock, and each finger beam lock is connected to the drilling control system, and the drilling control system controls the opening and closing of the finger beam lock.
具体地,钻井控制系统包括总控制柜(未示出)。总控制柜电连游吊系统、卡瓦的卡瓦提放装置、铁钻工、钻台机械手、二层台下机械手以及二层台上机械手的控制器(未示出),通过总控制柜向各个控制器发送指令,以实现控制整个钻具处理系统。钻井控制系统为PLC控制系统。Specifically, the drilling control system includes a main control cabinet (not shown). The main control cabinet is electrically connected to the controllers (not shown) of the traveling hoist system, the slip lifting and lowering device of the slips, the iron roughneck, the drilling floor manipulator, the second-floor manipulator under the second-floor platform, and the manipulator on the second-floor platform. The main control cabinet sends instructions to each controller to realize the control of the entire drilling tool handling system. The drilling control system is a PLC control system.
具体地,由钻井控制系统控制上述钻具处理系统实现的起钻方法包括步骤:Specifically, the drilling control system controls the drilling tool handling system to implement the drilling method, which includes the following steps:
S11、钻井控制系统控制游吊系统将井筒内的目标钻具上提至目标高度,钻井控制系统控制井口位置处的卡瓦提放装置坐卡使安装在卡瓦提放装置上的卡瓦下放夹持目标钻具。具体地,钻井控制系统控制顶驱带动液压吊卡下降至井口位置,并控制顶驱驱动液压吊卡打开,在目标钻具进入液压吊卡后,可触发液压吊卡自动关闭,并控制顶驱带动液压吊卡上升至目标高度。然后钻井控制系统控制井口位置的卡瓦提放装置转动卡瓦进行坐卡夹持目标钻具。S11. The drilling control system controls the traveling hoist system to lift the target drilling tool in the wellbore to the target height. The drilling control system controls the slip lifting device at the wellhead position to make the slips installed on the slip lifting device lower and clamp the target drilling tool. Specifically, the drilling control system controls the top drive to drive the hydraulic elevator to descend to the wellhead position, and controls the top drive to drive the hydraulic elevator to open. After the target drilling tool enters the hydraulic elevator, the hydraulic elevator can be triggered to close automatically, and the top drive can be controlled to drive the hydraulic elevator to rise to the target height. Then the drilling control system controls the slip lifting device at the wellhead position to rotate the slips to clamp and clamp the target drilling tool.
S12、钻井控制系统控制钻井平台的铁钻工对连接在一起的井筒内的钻具和目标钻具进行卸扣。具体地,在坐卡后,游吊系统释放目标钻具至液压吊卡无荷载,游吊系统的荷载传感器将信号发送至钻井控制系统,钻井控制系统控制铁钻工由待命位置移动至井口位置对连接在一起的井 筒内的钻具顶端和目标钻具底端进行卸扣,使二者分离,然后钻井控制系统控制铁钻工由井口位置移动至待命位置。S12, the drilling control system controls the iron roughneck of the drilling platform to unhook the drill tools and target drill tools in the connected wellbore. Specifically, after the clamping, the traveling hoist system releases the target drill tool until the hydraulic hoist is unloaded, and the load sensor of the traveling hoist system sends a signal to the drilling control system, and the drilling control system controls the iron roughneck to move from the standby position to the wellhead position to unhook the connected wellbore. The top end of the drill bit in the barrel and the bottom end of the target drill bit are shackled to separate the two, and then the drilling control system controls the iron roughneck to move from the wellhead position to the standby position.
S13、钻井控制系统控制井架二层台下方的二层台下机械手和钻井平台的钻台机械手将目标钻具上提至离开井口位置,并将目标钻具移送至交接位置。具体地,钻井控制系统控制井架二层台下方的二层台下机械手以及钻井平台的钻台机械手由二者的待命位置移动至井口位置,并控制二层台下机械手的第一夹钳总成夹持目标钻具的上部,控制钻台机械手的第二夹钳总成夹持目标钻具的下部,在二层台下机械手的夹持传感器将夹持确认信号反馈至钻井控制系统后,钻井控制系统控制顶驱驱动液压吊卡打卡。然后钻井控制系统控制二层台下机械手和钻台机械手将目标钻具上提至离开井口位置,钻井控制系统控制钻台机械手由夹持钻具变为推扶钻具,并控制二层台下机械手夹持目标钻具的上部,以及控制钻台机械手推扶目标钻具的下部,将目标钻具移送至二层台前的交接位置。其中,在步骤S13完成后,即目标钻具到达交接位置后,需要起钻下一根目标钻具的情况下,在重复步骤S11时,步骤S14和步骤S11能够同步进行,由此能够极大的提高起钻效率,且各装置之间不会发生干涉。S13, the drilling control system controls the manipulator under the second floor platform of the derrick and the manipulator on the drilling platform to lift the target drilling tool to a position away from the wellhead, and move the target drilling tool to the handover position. Specifically, the drilling control system controls the manipulator under the second floor platform of the derrick and the manipulator on the drilling platform to move from their standby positions to the wellhead position, and controls the first clamp assembly of the manipulator under the second floor platform to clamp the upper part of the target drilling tool, and controls the second clamp assembly of the manipulator on the drilling platform to clamp the lower part of the target drilling tool. After the clamping sensor of the manipulator under the second floor platform feeds back the clamping confirmation signal to the drilling control system, the drilling control system controls the top drive to drive the hydraulic elevator to punch. Then the drilling control system controls the manipulator under the second floor and the drilling floor manipulator to lift the target drilling tool to a position away from the wellhead, and the drilling control system controls the drilling floor manipulator to change from clamping the drilling tool to pushing the drilling tool, and controls the manipulator under the second floor to clamp the upper part of the target drilling tool, and controls the drilling floor manipulator to push the lower part of the target drilling tool, and transfers the target drilling tool to the handover position in front of the second floor. After step S13 is completed, that is, after the target drilling tool reaches the handover position, if it is necessary to start drilling the next target drilling tool, when step S11 is repeated, step S14 and step S11 can be performed synchronously, thereby greatly improving the drilling efficiency, and there will be no interference between the devices.
S14、钻井控制系统控制井架二层台上方的二层台上机械手和钻台机械手将目标钻具由交接位置移送至井架二层台的指梁内的存放位置进行存放。具体地,在目标钻具到达交接位置后,钻井控制系统控制二层台下机械手夹持目标钻具下方合适高度,钻井控制系统控制井架二层台上方的二层台上机械手由其待命位置移动至交接位置,使目标钻具进入二层台上机械手的承托总成,承托总成抵接目标钻具上部的收缩连接部,承托总成的夹钳关闭后,钻井控制系统控制控制二层台下机械手下放目标钻具至二层台下机械手无荷载,此时二层台上机械手的荷载传感器将荷载信号发送至钻井控制系统,然后钻井控制系统控制二层台下机械手的第一夹钳总成打开移动至其待命位置。然后钻井控制系统控制指梁内 的存放位置的指梁锁打开,钻井控制系统控制二层台上机械手承托目标钻具的上部,以及控制钻台机械手推扶目标钻具的下部,将目标钻具移送至该存放位置,并控制该位置的指梁锁关闭,钻井控制系统控制二层台上机械手释放目标钻具至无荷载后,钻井控制系统控制二层台上机械手的承托总成的夹钳以及钻台机械手的第二夹钳总成打开,并控制二层台上机械手和钻台机械手移动至二者的待命位置。S14, the drilling control system controls the manipulator on the second floor platform above the second floor platform of the derrick and the manipulator on the drilling platform to move the target drilling tool from the handover position to the storage position inside the finger beam of the second floor platform of the derrick for storage. Specifically, after the target drilling tool reaches the handover position, the drilling control system controls the manipulator under the second floor platform to clamp the target drilling tool to a suitable height below, and the drilling control system controls the manipulator on the second floor platform above the second floor platform of the derrick to move from its standby position to the handover position, so that the target drilling tool enters the supporting assembly of the manipulator on the second floor platform, and the supporting assembly abuts against the contraction connection part on the upper part of the target drilling tool. After the clamp of the supporting assembly is closed, the drilling control system controls the manipulator under the second floor platform to lower the target drilling tool until the manipulator under the second floor platform is free of load. At this time, the load sensor of the manipulator on the second floor platform sends a load signal to the drilling control system, and then the drilling control system controls the first clamp assembly of the manipulator under the second floor platform to open and move to its standby position. Then the drilling control system controls the finger beam inside The finger beam lock of the storage position is opened, the drilling control system controls the manipulator on the second floor to support the upper part of the target drill tool, and controls the drilling floor manipulator to push the lower part of the target drill tool, so as to move the target drill tool to the storage position, and controls the finger beam lock of the position to be closed. After the drilling control system controls the manipulator on the second floor to release the target drill tool until it is unloaded, the drilling control system controls the clamp of the supporting assembly of the manipulator on the second floor and the second clamp assembly of the drilling floor manipulator to open, and controls the manipulator on the second floor and the drilling floor manipulator to move to their standby positions.
由此,通过钻具控制系统进行全过程自动化控制,作业过程无需大量工人辅助,降低工人劳动强度,提高作业效率和安全性。通过二层台上机械手以及二层台下机械手分别与钻台机械手配合,确保钻具移送过程中,钻具保持竖直状态,不仅能够使钻具交接过程顺畅无卡阻,提高作业效率,而且安全性更高。起钻作业过程中,在钻具离开井口位置后,游吊系统即可继续进行下一步作业,提高作业效率。相比于现有技术,该方法安全性和作业效率更高。Therefore, the whole process is automatically controlled by the drilling tool control system, and the operation process does not require the assistance of a large number of workers, which reduces the labor intensity of workers and improves work efficiency and safety. The manipulator on the second-floor platform and the manipulator under the second-floor platform cooperate with the manipulator on the drilling platform to ensure that the drilling tool remains in a vertical state during the transfer of the drilling tool. This not only makes the drilling tool handover process smooth and unobstructed, improves work efficiency, but also has higher safety. During the drilling operation, after the drilling tool leaves the wellhead position, the traveling hoist system can continue to the next operation to improve work efficiency. Compared with the existing technology, this method has higher safety and work efficiency.
实施例2:Embodiment 2:
本实施例提供一种实施例1中所述的下钻方法,具体包括步骤:This embodiment provides a drilling-down method described in Embodiment 1, which specifically includes the following steps:
S21、钻井控制系统控制二层台上机械手和钻台机械手将目标钻具由指梁内的存放位置取出,并将目标钻具移送至二层台前的交接位置。具体地,钻井控制系统控制二层台上机械手和钻台机械手由二者的待命位置移动至目标钻具的指梁内存放位置,钻井控制系统控制二层台上机械手承托目标钻具的上部,并控制钻台机械手推扶目标钻具的下部,在二层台上机械手的荷载传感器将荷载信号发送至钻井控制系统后,钻井控制系统控制该存放位置的指梁锁打开,钻井控制系统控制控制二层台上机械手承托目标钻具的上部,并控制钻台机械手推扶目标钻具的下部,将目标钻具移送至二层台前的交接位置。S21, the drilling control system controls the manipulator on the second floor and the manipulator on the drilling floor to take out the target drilling tool from the storage position in the finger beam, and move the target drilling tool to the handover position in front of the second floor. Specifically, the drilling control system controls the manipulator on the second floor and the manipulator on the drilling floor to move from their standby positions to the storage position in the finger beam of the target drilling tool, the drilling control system controls the manipulator on the second floor to support the upper part of the target drilling tool, and controls the manipulator on the drilling floor to push the lower part of the target drilling tool, after the load sensor of the manipulator on the second floor sends the load signal to the drilling control system, the drilling control system controls the finger beam lock of the storage position to open, the drilling control system controls the manipulator on the second floor to support the upper part of the target drilling tool, and controls the manipulator on the drilling floor to push the lower part of the target drilling tool, and moves the target drilling tool to the handover position in front of the second floor.
S211、目标钻具到达交接位置后,钻井控制系统控制二层台下机械手上提目标钻具至目标钻具底端的公扣的高度高于井口位置的钻具顶端的母扣的高度。具体地,目标钻具到达交接位置后,钻井控制系统控制 二层台下机械手由待命位置移动至二层台前交接位置,并控制二层台下机械手的第一夹钳总成夹持目标钻具的上部,在钻井控制系统控制收到二层台下机械手的夹持确认信号后,钻井控制系统控制二层台下机械手上提目标钻具至目标钻具底端的公扣的高度高于井口位置的钻具顶端的母扣的高度,并确认游吊系统的高度合适。S211, after the target drilling tool reaches the handover position, the drilling control system controls the manipulator under the second-floor platform to lift the target drilling tool until the height of the male buckle at the bottom of the target drilling tool is higher than the height of the female buckle at the top of the drilling tool at the wellhead position. The manipulator under the second-level platform moves from the standby position to the handover position in front of the second-level platform, and controls the first clamp assembly of the manipulator under the second-level platform to clamp the upper part of the target drill bit. After the drilling control system receives the clamping confirmation signal from the manipulator under the second-level platform, the drilling control system controls the manipulator under the second-level platform to lift the target drill bit until the height of the male buckle at the bottom of the target drill bit is higher than the height of the female buckle at the top of the drill bit at the wellhead position, and confirms that the height of the traveling hoist system is appropriate.
S22、钻井控制系统控制二层台下机械手和钻台机械手将目标钻具移送至井口位置。具体地,钻井控制系统控制二层台下机械手夹持目标钻具的上部,并控制钻台机械手推扶目标钻具的下部,将目标钻具移送至井口位置。其中,在目标钻具到达井口位置前,钻井控制系统已控制顶驱驱动液压吊卡打开,目标钻具到达井口位置后进入液压吊卡内,触发液压吊卡自动关闭,但目标钻具还是由二层台机械手承载。S22, the drilling control system controls the manipulator under the second-floor platform and the manipulator on the drilling platform to move the target drilling tool to the wellhead position. Specifically, the drilling control system controls the manipulator under the second-floor platform to clamp the upper part of the target drilling tool, and controls the manipulator on the drilling platform to push the lower part of the target drilling tool to move the target drilling tool to the wellhead position. Among them, before the target drilling tool reaches the wellhead position, the drilling control system has controlled the top drive to drive the hydraulic elevator to open. After the target drilling tool reaches the wellhead position, it enters the hydraulic elevator, triggering the hydraulic elevator to automatically close, but the target drilling tool is still carried by the manipulator on the second-floor platform.
S23、钻井控制系统控制二层台下机械手和钻台机械手将目标钻具底端的公扣与井口位置的钻具顶端的母扣进行对扣。具体地,钻井控制系统控制钻台机械手扶正目标钻具,将目标钻具底端的公扣对准井口位置的钻具顶端的母扣,钻井控制系统控制二层台下机械手下放目标钻具至目标钻具底端的公扣进入井口位置钻具顶端的母扣,并控制二层台下机械手释放至无荷载,钻井控制系统控制二层台下机械手的第一夹钳总成和钻台机械手的第二夹钳总成打开,并控制二层下机械手和钻台机械手移动至二者的待命位置。其中,步骤S23完成后,即目标钻具对扣完成后,需要下钻下一根目标钻具的情况下,在重复步骤S21时,步骤S24和步骤S21能够同步进行。S23, the drilling control system controls the manipulator under the second floor and the manipulator on the drilling platform to mate the male buckle at the bottom of the target drill tool with the female buckle at the top of the drill tool at the wellhead. Specifically, the drilling control system controls the manipulator on the drilling platform to straighten the target drill tool, align the male buckle at the bottom of the target drill tool with the female buckle at the top of the drill tool at the wellhead, the drilling control system controls the manipulator under the second floor to lower the target drill tool until the male buckle at the bottom of the target drill tool enters the female buckle at the top of the drill tool at the wellhead, and controls the manipulator under the second floor to release it to no load, the drilling control system controls the first clamp assembly of the manipulator under the second floor and the second clamp assembly of the manipulator on the drilling platform to open, and controls the manipulator under the second floor and the manipulator on the drilling platform to move to their standby positions. Among them, after step S23 is completed, that is, after the mate of the target drill tool is completed, if it is necessary to drill the next target drill tool, when step S21 is repeated, step S24 and step S21 can be performed synchronously.
S24、钻井控制系统控制铁钻工对目标钻具进行上扣,然后钻井控制系统控制游吊系统将目标钻具上提,并控制卡瓦提放装置驱动卡瓦解卡,钻井控制系统控制游吊系统将目标钻具下放进入井筒。具体地,钻井控制系统控制铁钻工由待命位置移动至井口位置进行上扣作业,将目标钻具与井口位置的钻具连接为一体,钻井控制系统控制游吊系统上提钻具有荷载后,钻井控制系统控制卡瓦提放装置驱动卡瓦进行解卡(井口位 置的钻具由卡瓦坐卡夹持),钻井控制系统控制游吊系统下放目标钻具进入井筒。S24, the drilling control system controls the iron roughneck to make up the target drill tool, and then the drilling control system controls the traveling and lifting system to lift the target drill tool, and controls the slip lifting and releasing device to drive the slip to release the jam, and the drilling control system controls the traveling and lifting system to lower the target drill tool into the wellbore. Specifically, the drilling control system controls the iron roughneck to move from the standby position to the wellhead position to make up the target drill tool, and connect the target drill tool with the drill tool at the wellhead position as a whole. After the drilling control system controls the traveling and lifting system to lift the drill tool with load, the drilling control system controls the slip lifting and releasing device to drive the slip to release the jam (wellhead position The drill bit is clamped by the slip seat), and the drilling control system controls the traveling hoist system to lower the target drill bit into the wellbore.
在本发明的描述中,需要理解的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连;可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”,可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”,可以是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”,可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度低于第二特征。In the present invention, unless otherwise clearly specified and limited, when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature. When a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“实施例”、“示例”、“具体示例”或“一些示例”等的描述,是指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不 同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine different descriptions in this specification without contradiction. Features of the same embodiment or example as well as different embodiments or examples may be combined and coupled.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行改动、修改、替换和变型。 Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may alter, modify, replace and modify the above embodiments within the scope of the present invention.

Claims (10)

  1. 一种钻修井机钻具自动化处理的方法,包括起钻方法和下钻方法,所述起钻方法和所述下钻方法全程通过钻井控制系统进行控制,其特征在于,A method for automated processing of drilling tools of a drilling and workover rig, comprising a method for pulling out a drill and a method for drilling down a drill, wherein the pulling out a drill and the drilling down a drill are controlled entirely by a drilling control system, and is characterized in that:
    所述钻修井机钻具自动化处理的方法采用钻具处理系统,所述钻具处理系统连接所述钻井控制系统;所述钻具处理系统包括游吊系统、二层台上机械手、二层台下机械手、钻台机械手、铁钻工、卡瓦以及卡瓦提放装置;The method for automated processing of drilling tools of the drilling and workover rig adopts a drilling tool processing system, and the drilling tool processing system is connected to the drilling control system; the drilling tool processing system includes a traveling and hanging system, a manipulator on the second floor platform, a manipulator under the second floor platform, a manipulator on the drilling floor, an iron roughneck, slips, and a slip lifting and placing device;
    所述起钻方法包括步骤:The drilling method comprises the steps of:
    S11、所述钻井控制系统控制所述游吊系统将井筒内的目标钻具上提至目标高度,所述钻井控制系统控制井口位置处的所述卡瓦提放装置坐卡使安装在所述卡瓦提放装置上的所述卡瓦下放夹持所述目标钻具;S11, the drilling control system controls the traveling hoist system to lift the target drilling tool in the wellbore to the target height, and the drilling control system controls the slip lifting and placing device at the wellhead position to clamp the slip installed on the slip lifting and placing device to lower and clamp the target drilling tool;
    S12、所述钻井控制系统控制钻井平台的所述铁钻工对连接在一起的所述井筒内的钻具和所述目标钻具进行卸扣;S12, the drilling control system controls the iron roughneck of the drilling platform to break out the drill tool and the target drill tool in the wellbore that are connected together;
    S13、所述钻井控制系统控制井架二层台下方的所述二层台下机械手和所述钻井平台的所述钻台机械手将所述目标钻具上提至离开所述井口位置,并将所述目标钻具移送至交接位置;S13, the drilling control system controls the second-floor manipulator under the second-floor platform of the derrick and the drilling platform manipulator of the drilling platform to lift the target drilling tool to a position away from the wellhead, and transfer the target drilling tool to a handover position;
    S14、所述钻井控制系统控制所述井架二层台上方的所述二层台上机械手和所述钻台机械手将所述目标钻具由所述交接位置移送至所述井架二层台的指梁内的存放位置进行存放。S14, the drilling control system controls the second-level platform manipulator above the second-level platform of the derrick and the drilling platform manipulator to move the target drilling tool from the handover position to the storage position in the finger beam of the second-level platform of the derrick for storage.
  2. 如权利要求1所述的钻修井机钻具自动化处理的方法,其特征在于,所述下钻方法包括步骤:The method for automated processing of drilling tools of a drilling and workover rig according to claim 1, wherein the drilling method comprises the steps of:
    S21、所述钻井控制系统控制所述二层台上机械手和所述钻台机械手将所述目标钻具由所述指梁内的所述存放位置取出,并将所述目标钻具移送至所述交接位置;S21, the drilling control system controls the manipulator on the second-floor platform and the manipulator on the drilling floor to take out the target drilling tool from the storage position in the finger beam, and move the target drilling tool to the handover position;
    S22、所述钻井控制系统控制所述二层台下机械手和所述钻台机械手将所述目标钻具移送至所述井口位置;S22, the drilling control system controls the second-floor manipulator and the drilling floor manipulator to move the target drilling tool to the wellhead position;
    S23、所述钻井控制系统控制所述二层台下机械手和所述钻台机械手 将所述目标钻具底端的公扣与所述井口位置的钻具顶端的母扣进行对扣;S23, the drilling control system controls the second-floor manipulator and the drilling floor manipulator The male buckle at the bottom end of the target drilling tool is fastened to the female buckle at the top end of the drilling tool at the wellhead position;
    S24、所述钻井控制系统控制所述铁钻工对所述目标钻具进行上扣,然后所述钻井控制系统控制所述游吊系统将所述目标钻具上提,并控制所述卡瓦提放装置驱动所述卡瓦解卡,所述钻井控制系统控制所述游吊系统将所述目标钻具下放进入所述井筒。S24, the drilling control system controls the iron driller to buckle up the target drill tool, and then the drilling control system controls the traveling and lifting system to lift up the target drill tool, and controls the cava lifting and releasing device to drive the cava to release the cava, and the drilling control system controls the traveling and lifting system to lower the target drill tool into the wellbore.
  3. 如权利要求2所述的钻修井机钻具自动化处理的方法,其特征在于,The method for automated processing of drilling tools for a drilling and workover rig according to claim 2, characterized in that:
    步骤S23完成后,需要下钻下一根目标钻具的情况下,在重复步骤S21时,步骤S24和步骤S21能够同步进行。After step S23 is completed, if it is necessary to drill the next target drilling tool, when step S21 is repeated, step S24 and step S21 can be performed synchronously.
  4. 如权利要求2所述的钻修井机钻具自动化处理的方法,其特征在于,步骤S21完成后,还包括步骤:The method for automated processing of drilling tools for a drilling and workover rig according to claim 2, characterized in that after step S21 is completed, it further comprises the steps of:
    S211、所述目标钻具到达所述交接位置后,所述钻井控制系统控制所述二层台下机械手上提目标钻具至所述目标钻具底端的所述公扣的高度高于所述井口位置的所述钻具顶端的所述母扣的高度。S211, after the target drill tool arrives at the handover position, the drilling control system controls the manipulator under the second-level platform to lift the target drill tool until the height of the male buckle at the bottom of the target drill tool is higher than the height of the female buckle at the top of the drill tool at the wellhead position.
  5. 如权利要求2所述的钻修井机钻具自动化处理的方法,其特征在于,The method for automated processing of drilling tools for a drilling and workover rig according to claim 2, characterized in that:
    步骤S21和步骤S22中,移送所述目标钻具的过程中,所述二层台下机械手和所述二层台上机械手夹持所述目标钻具上部,所述钻台机械手推扶所述目标钻具下部。In step S21 and step S22, during the process of transferring the target drilling tool, the manipulator under the second-floor platform and the manipulator on the second-floor platform clamp the upper part of the target drilling tool, and the manipulator on the drilling floor pushes the lower part of the target drilling tool.
  6. 如权利要求1所述的钻修井机钻具自动化处理的方法,其特征在于,The method for automated processing of drilling tools for a well drilling and workover rig according to claim 1, characterized in that:
    步骤S13完成后,需要起钻下一根目标钻具的情况下,在重复步骤S11时,步骤S14和步骤S11能够同步进行。After step S13 is completed, if it is necessary to start drilling the next target drilling tool, when step S11 is repeated, step S14 and step S11 can be performed synchronously.
  7. 如权利要求1所述的钻修井机钻具自动化处理的方法,其特征在于,The method for automated processing of drilling tools for a well drilling and workover rig according to claim 1, characterized in that:
    所述游吊系统包括可上下移动地安装在所述井架上的顶驱以及连接 在所述顶驱下方的液压吊卡。The traveling hoist system includes a top drive mounted on the derrick and connected to the top drive A hydraulic elevator below the top drive.
  8. 如权利要求1所述的钻修井机钻具自动化处理的方法,其特征在于,The method for automated processing of drilling tools for a well drilling and workover rig according to claim 1, characterized in that:
    步骤S13和步骤S14中,移送所述目标钻具的过程中,所述二层台下机械手和所述二层台上机械手夹持所述目标钻具上部,所述钻台机械手推扶所述目标钻具下部。In step S13 and step S14, during the process of transferring the target drilling tool, the manipulator under the second-floor platform and the manipulator on the second-floor platform clamp the upper part of the target drilling tool, and the manipulator on the drilling floor pushes the lower part of the target drilling tool.
  9. 如权利要求1所述的钻修井机钻具自动化处理的方法,其特征在于,The method for automated processing of drilling tools for a well drilling and workover rig according to claim 1, characterized in that:
    所述钻井控制系统为PLC控制系统。The drilling control system is a PLC control system.
  10. 如权利要求1所述的钻修井机钻具自动化处理的方法,其特征在于,The method for automated processing of drilling tools for a well drilling and workover rig according to claim 1, characterized in that:
    所述钻井控制系统包括总控制柜;The drilling control system includes a main control cabinet;
    所述总控制柜电连所述游吊系统、所述卡瓦提放装置、所述铁钻工、所述钻台机械手、所述二层台下机械手和所述二层台上机械手的控制器。 The main control cabinet is electrically connected to the controllers of the traveling hoist system, the cava lifting and lowering device, the iron roughneck, the drilling floor manipulator, the second-floor under-platform manipulator and the second-floor on-platform manipulator.
PCT/CN2024/074984 2023-02-24 2024-01-31 Method for automatically processing drilling tool of drilling and workover rig WO2024174824A1 (en)

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CN116044326A (en) * 2023-02-24 2023-05-02 北京捷杰西石油设备有限公司 Automatic processing method for drilling tool of drilling and repairing machine

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