WO2024130854A1 - Isolation reagent and resource utilization method for magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon - Google Patents
Isolation reagent and resource utilization method for magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon Download PDFInfo
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- WO2024130854A1 WO2024130854A1 PCT/CN2023/080228 CN2023080228W WO2024130854A1 WO 2024130854 A1 WO2024130854 A1 WO 2024130854A1 CN 2023080228 W CN2023080228 W CN 2023080228W WO 2024130854 A1 WO2024130854 A1 WO 2024130854A1
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- Prior art keywords
- iron
- calcium
- magnesium sulfate
- zinc
- silicon
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 129
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 title claims abstract description 104
- 229910017052 cobalt Inorganic materials 0.000 title claims abstract description 67
- 239000010941 cobalt Substances 0.000 title claims abstract description 67
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 title claims abstract description 67
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 64
- 239000003153 chemical reaction reagent Substances 0.000 title claims abstract description 63
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 title claims abstract description 60
- 239000011575 calcium Substances 0.000 title claims abstract description 60
- 229910052791 calcium Inorganic materials 0.000 title claims abstract description 60
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 59
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 239000010703 silicon Substances 0.000 title claims abstract description 59
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 59
- 239000011701 zinc Substances 0.000 title claims abstract description 59
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 59
- 229910052943 magnesium sulfate Inorganic materials 0.000 title claims abstract description 52
- 235000019341 magnesium sulphate Nutrition 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims abstract description 45
- 238000002955 isolation Methods 0.000 title abstract 7
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 39
- 239000011777 magnesium Substances 0.000 claims abstract description 39
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 39
- 238000000605 extraction Methods 0.000 claims abstract description 34
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 21
- 239000008346 aqueous phase Substances 0.000 claims abstract description 16
- 230000002195 synergetic effect Effects 0.000 claims abstract description 6
- 239000000243 solution Substances 0.000 claims description 97
- 238000000926 separation method Methods 0.000 claims description 70
- 239000012074 organic phase Substances 0.000 claims description 36
- 238000005406 washing Methods 0.000 claims description 28
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 18
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- 239000003085 diluting agent Substances 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 15
- 238000007127 saponification reaction Methods 0.000 claims description 15
- 229940044175 cobalt sulfate Drugs 0.000 claims description 13
- 229910000361 cobalt sulfate Inorganic materials 0.000 claims description 13
- KTVIXTQDYHMGHF-UHFFFAOYSA-L cobalt(2+) sulfate Chemical compound [Co+2].[O-]S([O-])(=O)=O KTVIXTQDYHMGHF-UHFFFAOYSA-L 0.000 claims description 13
- 239000012670 alkaline solution Substances 0.000 claims description 12
- 239000011347 resin Substances 0.000 claims description 11
- 229920005989 resin Polymers 0.000 claims description 11
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 9
- 239000012071 phase Substances 0.000 claims description 9
- 150000002500 ions Chemical class 0.000 claims description 8
- 238000001179 sorption measurement Methods 0.000 claims description 8
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 7
- 239000003350 kerosene Substances 0.000 claims description 7
- 229910052708 sodium Inorganic materials 0.000 claims description 7
- 239000011734 sodium Substances 0.000 claims description 7
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 6
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 claims description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 4
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 claims description 3
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 3
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 3
- 239000003456 ion exchange resin Substances 0.000 claims description 3
- 229920003303 ion-exchange polymer Polymers 0.000 claims description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 3
- 239000000347 magnesium hydroxide Substances 0.000 claims description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 3
- 235000006408 oxalic acid Nutrition 0.000 claims description 3
- SJWFXCIHNDVPSH-UHFFFAOYSA-N octan-2-ol Chemical compound CCCCCCC(C)O SJWFXCIHNDVPSH-UHFFFAOYSA-N 0.000 claims description 2
- 238000011084 recovery Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 8
- 239000002920 hazardous waste Substances 0.000 abstract description 4
- 238000009854 hydrometallurgy Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 18
- 229910052759 nickel Inorganic materials 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical group CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 4
- QXZUUHYBWMWJHK-UHFFFAOYSA-N [Co].[Ni] Chemical compound [Co].[Ni] QXZUUHYBWMWJHK-UHFFFAOYSA-N 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000002351 wastewater Substances 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000000383 hazardous chemical Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000005342 ion exchange Methods 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 229910052979 sodium sulfide Inorganic materials 0.000 description 3
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000543 intermediate Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- -1 manganese metals Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/20—Treatment or purification of solutions, e.g. obtained by leaching
- C22B3/26—Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B19/00—Obtaining zinc or zinc oxide
- C22B19/20—Obtaining zinc otherwise than by distilling
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B23/00—Obtaining nickel or cobalt
- C22B23/04—Obtaining nickel or cobalt by wet processes
- C22B23/0453—Treatment or purification of solutions, e.g. obtained by leaching
- C22B23/0461—Treatment or purification of solutions, e.g. obtained by leaching by chemical methods
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B26/00—Obtaining alkali, alkaline earth metals or magnesium
- C22B26/20—Obtaining alkaline earth metals or magnesium
- C22B26/22—Obtaining magnesium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/20—Treatment or purification of solutions, e.g. obtained by leaching
- C22B3/26—Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
- C22B3/30—Oximes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/20—Treatment or purification of solutions, e.g. obtained by leaching
- C22B3/26—Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
- C22B3/32—Carboxylic acids
- C22B3/326—Ramified chain carboxylic acids or derivatives thereof, e.g. "versatic" acids
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/20—Treatment or purification of solutions, e.g. obtained by leaching
- C22B3/26—Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
- C22B3/40—Mixtures
- C22B3/402—Mixtures of acyclic or carbocyclic compounds of different types
- C22B3/404—Mixtures of acyclic or carbocyclic compounds of different types of organic acids and oximes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the invention relates to the technical field of hydrometallurgy, and in particular to a separation reagent and a method for resource utilization of a magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon.
- Some methods use fluoride to remove calcium and magnesium, but this method is too expensive in industrial production, and the cost of introducing fluoride ion environment treatment is also high.
- the treatment process for the extracted magnesium, part of the nickel and cobalt is to add liquid alkali for flocculation and precipitation, treat the wastewater, and recover magnesium while recovering nickel and cobalt through precipitation.
- a small amount of magnesium is continuously enriched, which will eventually affect the extraction efficiency, increase the amount of extractant used, and increase production costs.
- the existing technical solutions have the problems of environmental risks in using sodium sulfide, long process flow, low metal recovery rate, high water solubility of the extractant, and low loading capacity.
- One of the purposes of the present invention is to provide a separation reagent for separating cobalt from iron, zinc, calcium, silicon and magnesium, which has low water solubility and is easy to separate. The coefficient is large and the organic loss is small, which can effectively separate cobalt from iron, zinc, calcium, silicon and magnesium.
- the second object of the present invention is to provide an application of the above separation reagent in separating cobalt and iron, zinc, calcium, silicon and magnesium.
- the third object of the present invention is to provide a method for resource utilization of magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon, which has a short process, low cost, high metal recovery rate and good solution quality.
- the present application provides a separation reagent for separating cobalt from iron, zinc, calcium, silicon and magnesium, which comprises an extractant and a synergist;
- the extractant includes BC196, and the co-extractant includes Mextral 6103H.
- the volume percentage of BC196 in the separation reagent is 5-15%, and/or the volume percentage of Mextral 6103H in the separation reagent is 5-8%.
- the separation reagent further includes a diluent; the volume percentage of the diluent in the separation reagent is the remainder after removing the extractant and the synergistic extractant.
- the diluent comprises at least one of kerosene, sulphonated kerosene, Escaid 110, heptane, hexane, dodecane and sec-octanol.
- the present application provides the use of a separation reagent as described in any of the aforementioned embodiments in separating cobalt and iron, zinc, calcium, silicon and magnesium.
- the present application provides a method for resource utilization of a magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon, comprising the following steps:
- the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon is extracted using a separation reagent as described in any of the aforementioned embodiments to obtain a loaded organic phase and a raffinate water phase.
- the volume ratio of the separation reagent to the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon is 1:0.5-1:20.
- the extraction method includes single-stage extraction or multi-stage countercurrent extraction.
- the pH value of the raffinate aqueous phase is 4.5-5.
- the separation reagent is further subjected to saponification treatment before extraction.
- the saponifying agent used in the saponification treatment is an alkaline solution.
- the alkaline solution includes at least one of sodium hydroxide solution, ammonia water, potassium hydroxide solution and magnesium hydroxide solution.
- the concentration of the alkaline solution is 5-10 mol/L.
- the saponification degree after saponification is greater than 0 and not more than 50%.
- the method further comprises: stripping the loaded organic phase with a stripping agent to obtain a battery-grade cobalt sulfate solution.
- the stripping agent includes at least one of a sulfuric acid solution and a hydrochloric acid solution.
- the H + concentration in the stripping agent is 3-5 mol/L.
- the number of stripping treatment stages is 1-5.
- the loaded organic phase is further washed with a washing liquid.
- the washing liquid used in the washing treatment includes at least one of water, sulfuric acid solution, hydrochloric acid solution, phosphoric acid solution and oxalic acid solution.
- the H + concentration of the washing solution does not exceed 1 mol/L.
- the volume ratio of the washing liquid to the loaded organic phase is 0.05:1-0.5:1.
- the washing treatment method is multi-stage countercurrent washing.
- the volume ratio of the stripping agent to the washed loaded organic phase is 0.05:1-0.5:1.
- the method further comprises: performing ion adsorption on the raffinate water phase to obtain a refined magnesium sulfate solution.
- the ion exchange resin used for ion adsorption is a sodium type resin.
- the sodium type resin includes at least one of D467, Seplite D001, LSC850 and D503.
- the present application creatively uses BC196 and Mextral 6103H reagents together to extract cobalt, effectively solving the problem that BC196 is not suitable for iron-containing solutions and has a high equilibrium pH, and Mextral 6103H has a low load and a low separation coefficient, and can achieve effective separation of cobalt from iron, zinc, calcium, silicon and magnesium.
- BC196 and Mextral 6103H have a large separation coefficient for cobalt and impurities such as magnesium, iron, zinc, calcium and silicon, low water solubility and low organic loss.
- the above separation reagent is used to extract the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon, and the cobalt recovery rate can reach 99%.
- This method does not introduce any hazardous chemicals, does not generate any hazardous waste, has high extraction efficiency, large separation coefficient, short process flow and low equipment investment.
- FIG1 is a flow chart of the method for resource utilization of magnesium sulfate solution in Example 1 of the present application.
- the separation reagent provided in this application and the resource utilization method of the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon are specifically described below.
- the present application proposes a separation reagent for separating cobalt and iron, zinc, calcium, silicon and magnesium, which comprises an extractant and a synergist.
- the above-mentioned extractants include BC196, and the co-extractants include Mextral 6103H.
- the separation reagent provided in the present application comprises BC196 and Mextral 6103H as components.
- other extractants and co-extractants may be added to BC196 and Mextral 6103H as needed.
- BC196 is an acid compound, a colorless or light yellow liquid, with a density of 0.85-0.88 g/mL and a purity of ⁇ 90%, which can be purchased from Suzhou Bocui Circulation Technology Co., Ltd.
- Mextral 6103H is a lipid extractant, a brown transparent liquid, with a density of 0.97 ⁇ 0.005 g/mL and a flash point of >70°C, which can be purchased from Comp Chemical Co., Ltd.
- the volume percentage of BC196 in the separation reagent can be 5-15%, such as 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14% or 15%, etc., or it can be any other value within the range of 5-15%.
- the volume percentage of Mextral 6103H in the separation reagent can be 5-8%, such as 5%, 5.5%, 6%, 6.5%, 7%, 7.5% or 8%, etc., or any other value within the range of 5-8%.
- the above separation reagent also includes a diluent, and the volume percentage of the diluent in the separation reagent is the remainder after removing the extractant and the synergistic extractant.
- the diluent may include at least one of kerosene, sulfonated kerosene, Escaid 110, heptane, hexane, dodecane and secondary octanol.
- the separation reagent is composed of an extractant, a synergist and a diluent, wherein the extractant is BC196 and the synergist is Mextral 6103H.
- BC196 accounts for 5-15% of the separation reagent
- Mextral 6103H accounts for 5-8% of the separation reagent
- the remainder is the diluent.
- BC196 usually has a high equilibrium pH when extracting cobalt and is not suitable for iron-containing systems. It also has high water solubility and large organic losses, which bring environmental problems. Mextral 6103H has a small load and a poor separation coefficient between cobalt and iron and silicon. The inventor creatively used BC196 and Mextral 6103H together to extract cobalt, effectively solving the problems that BC196 is not suitable for iron-containing solutions and has a high equilibrium pH and Mextral 6103H has a small load and a low separation coefficient, and can achieve effective separation of cobalt from iron, zinc, calcium, silicon and magnesium. In addition, BC196 and Mextral 6103H have a large separation coefficient for cobalt and impurities such as magnesium, iron, zinc, calcium and silicon, low water solubility and low organic losses.
- the present application also provides the application of the above separation reagent, which can be used, for example, in the separation of cobalt and iron, zinc, calcium, silicon and magnesium.
- the above separation reagent can be used to extract the substance containing cobalt and iron, zinc, calcium, silicon and magnesium to be separated.
- the present application also provides a method for resource utilization of magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon, comprising the following steps:
- the above separation reagent is used to extract the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon to obtain a loaded organic phase and a raffinate water phase.
- the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon is a stripping solution produced by leaching battery waste or nickel-cobalt intermediates, removing iron, aluminum and copper, and then extracting and removing impurities with P507.
- the magnesium concentration is 25-45g/L
- the calcium concentration is 0.05-0.15g/L
- the zinc concentration is 0.01-0.5g/L
- the cobalt concentration is 0.2-5g/L
- the silicon concentration is 0.01-0.1g/L
- the sodium concentration is 0.02-0.05g/L
- the iron concentration is 0.05-0.1g/L.
- the volume ratio of the separation agent to the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon can be 1:0.5-1:20, such as 1:0.5, 1:1, 1:2, 1:5, 1:8, 1:10, 1:12, 1:15, 1:18 or 1:20, or any other value within the range of 1:0.5-1:20.
- the extraction method can be single-stage extraction or multi-stage (number of stages ⁇ 2) countercurrent extraction.
- the pH value of the raffinate aqueous phase is about 4.5-5.
- the separation reagent before extraction, is further subjected to saponification treatment.
- the saponifying agent used in the saponification treatment is an alkaline solution, for example, may include at least one of a sodium hydroxide solution, an ammonia solution, a potassium hydroxide solution and a magnesium hydroxide solution.
- the concentration of the alkaline solution can be 5-10mol/L, such as 5mol/L, 5.5mol/L, 6mol/L, 6.5mol/L, 7mol/L, 7.5mol/L, 8mol/L, 8.5mol/L, 9mol/L, 9.5mol/L or 10mol/L, etc., or it can be any other value within the range of 5-10mol/L.
- the saponification degree after saponification treatment is greater than 0 and not more than 50%, such as 0.5%, 1%, 2%, 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45% or 50%, etc., and can also be any other value within the range of greater than 0 and not more than 50%.
- a stripping agent is used to strip the loaded organic phase obtained after the above extraction to obtain a battery-grade cobalt sulfate solution.
- the battery-grade cobalt sulfate solution can be directly used for ternary precursor synthesis.
- the stripping agent may include at least one of a sulfuric acid solution and a hydrochloric acid solution.
- the H + concentration in the stripping agent can be 3-5 mol/L, such as 3 mol/L, 3.5 mol/L, 4 mol/L, 4.5 mol/L or 5 mol/L, or any other value within the range of 3-5 mol/L.
- the number of stages of the stripping treatment may be, for example, 1-5 stages, specifically, 1, 2, 3, 4 or 5 stages.
- the loaded organic phase is further washed with a washing liquid.
- the washing liquid used in the washing treatment may include, for example, at least one of water, a sulfuric acid solution, a hydrochloric acid solution, a phosphoric acid solution, and an oxalic acid solution.
- the H+ concentration of the washing solution does not exceed 1mol/L, such as 0mol/L, 0.1mol/L, 0.2mol/L, 0.3mol/L, 0.4mol/L, 0.5mol/L, 0.6mol/L, 0.7mol/L, 0.8mol/L, 0.9mol/L or 1mol/L, etc., and can also be any other value not exceeding 1mol/L.
- the volume ratio of the washing liquid to the loaded organic phase can be 0.05:1-0.5:1, such as 0.05:1, 0.1:1, 0.15:1, 0.2:1, 0.25:1, 0.3:1, 0.35:1, 0.4:1, 0.45:1 or 0.5:1, or any other value within the range of 0.05:1-0.5:1.
- the washing treatment method is preferably multi-stage countercurrent washing.
- the volume ratio of the stripping agent to the washed loaded organic phase may be 0.05:1-0.5:1, such as 0.05:1, 0.1:1, 0.15:1, 0.2:1, 0.25:1, 0.3:1, 0.35:1, 0.4:1, 0.45:1 or 0.5:1, or any other value within the range of 0.05:1-0.5:1.
- the raffinate water phase is subjected to ion adsorption to obtain a refined magnesium sulfate solution.
- the pH of the refined magnesium sulfate solution after the iron, zinc, calcium and silicon are removed by ion exchange is controlled at 4.5-5.
- the ion exchange resin used for the above ion adsorption is preferably a sodium type resin, for example, it may include at least one of D467, Seplite D001, LSC850 and D503.
- the above resin is a light yellow and beige granular material, which can be purchased from Xi'an Lanxiao Technology Co., Ltd.
- the above ion adsorption principle includes: resins such as D467 or LSC850 do not adsorb magnesium under acidic conditions, but can completely adsorb iron, zinc, calcium and silicon, achieving 99% recovery of cobalt and magnesium.
- the obtained battery-grade cobalt sulfate solution has a cobalt content of >100 g/L, a copper and zinc content of ⁇ 0.5 ppm, a calcium and magnesium content of ⁇ 3 ppm, a chromium content of ⁇ 2 ppm, a silicon content of ⁇ 8 ppm, a sodium content of ⁇ 100 ppm, and an iron content of ⁇ 1 ppm.
- the obtained refined magnesium sulfate solution has a magnesium content of >25 g/L, a cobalt content of ⁇ 0.5 ppm, a nickel content of ⁇ 0.5 ppm, a zinc content of ⁇ 2 ppm, a calcium content of ⁇ 1 ppm, a silicon content of ⁇ 1 ppm, and an iron content of ⁇ 5 ppm.
- the method for separating magnesium from cobalt, iron, zinc, calcium and silicon achieves the separation of magnesium from cobalt, iron, zinc, calcium and silicon by combining extraction and ion exchange methods, and obtains battery-grade cobalt sulfate solution and refined magnesium sulfate solution.
- the battery-grade cobalt sulfate solution is directly used for the synthesis of ternary precursors.
- This method does not introduce any hazardous chemicals, does not generate any hazardous waste, has high extraction efficiency, large separation coefficient, short process, low cost, small equipment investment, high metal recovery rate, and good solution quality, thus achieving efficient recovery of cobalt and resource utilization of magnesium.
- This embodiment provides a method for resource utilization of magnesium sulfate solution, referring to FIG. 1 , comprising the following steps:
- Step (1) Prepare a separation reagent by mixing the extractant BC196, the co-extractant Mextral 6103H and the diluent (Escaid110) in a volume ratio of 5:5:90;
- Step (2) using an alkaline solution (sodium hydroxide aqueous solution) with a concentration of 10 mol/L to saponify the above separation reagent, with a saponification degree of 50%, to obtain a saponified separation reagent;
- alkaline solution sodium hydroxide aqueous solution
- Step (3) The volume ratio of the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon (pH value is 3.0) to the saponified separation reagent is 2:1, perform 4-stage countercurrent extraction, stand for 5 minutes, and then separate the upper organic phase and the lower aqueous phase to obtain a loaded organic phase and a raffinate aqueous phase;
- Step (4) using 0.5 mol/L dilute sulfuric acid at a volume ratio of 1:20 between the washing liquid and the loaded organic phase to perform four-stage countercurrent washing to obtain a washed loaded organic phase; using 2.5 mol/L sulfuric acid at a volume ratio of 1:20 between the sulfuric acid and the washed loaded organic phase to perform three-stage countercurrent stripping, cyclic enrichment, and obtain a battery-grade cobalt sulfate solution;
- Step (5) The pH value of the raffinate water phase (magnesium sulfate solution containing iron, zinc, calcium and silicon) is 4.6, and it is passed through a D467 resin bed at 2 BV/h to obtain a refined magnesium sulfate solution after adsorbing iron, zinc, calcium and silicon.
- This embodiment provides a method for resource utilization of magnesium sulfate solution, comprising the following steps:
- Step (1) Prepare a separation reagent by mixing the extractant BC196, the co-extractant Mextral 6103H and the diluent (Escaid110) in a volume ratio of 10:5:85;
- Step (2) using an alkaline solution (sodium hydroxide aqueous solution) with a concentration of 10 mol/L to saponify the above separation reagent, with a saponification degree of 50%, to obtain a saponified separation reagent;
- alkaline solution sodium hydroxide aqueous solution
- Step (3) The volume ratio of the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon (pH value is 3.2) to the saponified separation reagent is 4:1, and four-stage countercurrent extraction is performed. After standing for 5 minutes, the upper organic phase and the lower aqueous phase are separated to obtain a loaded organic phase and a raffinate aqueous phase;
- Step (4) and step (5) are the same as in Example 1.
- This embodiment provides a method for resource utilization of magnesium sulfate solution, comprising the following steps:
- Step (1) and step (2) are the same as in Example 1.
- Step (3) The volume ratio of the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon (pH 4.0) to the saponified organic phase is 2:1, and four-stage countercurrent extraction is performed. After standing for 5 minutes, the upper organic phase and the lower aqueous phase are separated to obtain a loaded organic phase;
- Step (4) is the same as in Example 1.
- Step (5) The pH value of the raffinate water phase (magnesium sulfate solution containing iron, zinc, calcium and silicon) is 4.7, and it is passed through a D467 resin bed at 2 BV/h to obtain a refined magnesium sulfate solution after adsorbing iron, zinc, calcium and silicon.
- This embodiment provides a method for resource utilization of magnesium sulfate solution, referring to FIG. 1 , comprising the following steps:
- Step (1) Prepare a separation reagent by mixing the extractant BC196, the co-extractant Mextral 6103H and the diluent (kerosene) in a volume ratio of 15:6:79;
- Step (2) Soap the separation reagent with an alkaline solution (sodium hydroxide aqueous solution) at a concentration of 5 mol/L.
- the saponification degree is 5%, and the saponified separation reagent is obtained;
- Step (3) a magnesium sulfate solution (pH 3.0) containing cobalt, iron, zinc, calcium and silicon and a saponified separation agent in a volume ratio of 10:1, and a single-stage extraction is performed. After standing for 5 minutes, the upper organic phase and the lower aqueous phase are separated by phase separation to obtain a loaded organic phase and a residual aqueous phase;
- Step (4) using 0.5 mol/L hydrochloric acid to perform three-stage countercurrent washing under the condition that the volume ratio of the washing liquid to the loaded organic phase is 0.5:1, to obtain a washed loaded organic phase; using 3 mol/L hydrochloric acid to perform five-stage countercurrent stripping under the condition that the volume ratio of the hydrochloric acid to the washed loaded organic phase is 0.5:1, and cyclic enrichment to obtain a battery-grade cobalt sulfate solution;
- Step (5) The pH value of the raffinate aqueous phase (magnesium sulfate solution containing iron, zinc, calcium and silicon) is 4.6, and it is passed through a Seplite D001 resin bed at 2 BV/h to obtain a refined magnesium sulfate solution after adsorbing iron, zinc, calcium and silicon.
- This embodiment provides a method for resource utilization of magnesium sulfate solution, referring to FIG. 1 , comprising the following steps:
- Step (1) Prepare a separation reagent by mixing the extractant BC196, the co-extractant Mextral 6103H and the diluent (octanol) in a volume ratio of 10:8:82;
- Step (2) using an alkaline solution (potassium hydroxide solution) with a concentration of 7.5 mol/L to saponify the above separation reagent, with a saponification degree of 25%, to obtain a saponified separation reagent;
- an alkaline solution potassium hydroxide solution
- Step (3) The volume ratio of the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon (pH value is 3.0) to the saponified separation reagent is 20:1, and two-stage countercurrent extraction is performed. After standing for 5 minutes, the upper organic phase and the lower aqueous phase are separated to obtain a loaded organic phase and a residual aqueous phase;
- Step (4) using water to perform a second-stage countercurrent washing at a volume ratio of 0.1:1 between the washing liquid and the loaded organic phase to obtain a washed loaded organic phase; using 2 mol/L sulfuric acid to perform a first-stage stripping at a volume ratio of 0.1:1 between the sulfuric acid and the washed loaded organic phase to obtain a battery-grade cobalt sulfate solution;
- Step (5) The pH value of the raffinate aqueous phase (magnesium sulfate solution containing iron, zinc, calcium and silicon) is 4.6, and it is passed through the LSC850 resin bed at 2BV/h to obtain a refined magnesium sulfate solution after adsorbing iron, zinc, calcium and silicon.
- Example 1 The difference between this comparative example and Example 1 is that the separation reagent does not contain the synergist Mextral 6103H, and the amount of the original synergist Mextral 6103H is made up with the diluent.
- Example 1 The difference between this comparative example and Example 1 is that no ion adsorption is performed on the raffinate water phase.
- the present invention uses a combination of extraction and ion exchange to separate magnesium from cobalt, iron, zinc, calcium and silicon, and obtains a battery-grade cobalt sulfate solution and a refined magnesium sulfate solution.
- the battery-grade cobalt sulfate solution is directly used for ternary precursor synthesis, and the recovery rate of cobalt and magnesium can reach 99%.
- the method does not introduce hazardous chemicals, does not generate hazardous waste, has high extraction efficiency, large separation coefficient, short process, low cost, low equipment investment, high metal recovery rate, good solution quality, and realizes efficient recovery of cobalt and resource utilization of magnesium.
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Abstract
The present invention relates to the technical field of hydrometallurgy. Disclosed are an isolation reagent and a resource utilization method for a magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon. The isolation reagent comprises an extraction agent and a synergistic extraction agent, the extraction agent comprises BC196, and the synergistic extraction agent comprises Mextral 6103H. By using BC196 in conjunction with Mextral 6103H and reducing the pH value of an aqueous phase solution, the isolation reagent can be adapted to an iron-containing solution, and the load capacity and the isolation coefficient are improved, thus effectively isolating cobalt from iron, zinc, calcium, silicon and magnesium. The resource utilization method for the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon comprises using the isolation reagent to extract the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon, and the recovery rate of cobalt can reach 99%. In the method, no dangerous chemicals are introduced and no hazardous waste is generated, so that the extraction efficiency is high and the isolation coefficient is high; the process flow is short, and device investment is low.
Description
本发明涉及湿法冶金技术领域,具体而言,涉及一种分离试剂及含钴铁锌钙硅的硫酸镁溶液资源化利用方法。The invention relates to the technical field of hydrometallurgy, and in particular to a separation reagent and a method for resource utilization of a magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon.
随着新能源技术、5G等相关电子技术的高速发展,未来对于电池的需求会日益增加。镍钴锰锂镁作为电池组分中最重要的元素,其需求量也会不断增加。因此一些以往少开采或未开采的低品位镍钴矿、盐湖、镍钴中间体等也会逐渐开采出来,提高低品味矿山、盐湖的资源化水平,获得高纯度的镍钴锰锂镁产品会大大降低开采成本,提高竞争力,占据市场份额。With the rapid development of new energy technologies, 5G and other related electronic technologies, the demand for batteries will increase in the future. As the most important elements in battery components, the demand for nickel, cobalt, manganese, lithium and magnesium will continue to increase. Therefore, some low-grade nickel-cobalt ores, salt lakes, nickel-cobalt intermediates, etc. that were previously rarely mined or not mined will gradually be mined, improving the resource level of low-grade mines and salt lakes. Obtaining high-purity nickel, cobalt, manganese, lithium and magnesium products will greatly reduce mining costs, improve competitiveness, and occupy market share.
现有技术中,有的通过采用含Versatic10的试剂对镍钴生物浸出液进行萃取,但Versatic10在水中溶解度大,经过多次萃取后由于Versatic10的溶解损失,导致组合萃取剂的组分发生较大变化,萃取性能变化较大,无法大规模应用于生产中。In the prior art, some methods extract nickel-cobalt bioleaching solution by using a reagent containing Versatic10. However, Versatic10 has a large solubility in water. After multiple extractions, the dissolution loss of Versatic10 causes a large change in the composition of the combined extractant, and the extraction performance changes greatly, making it impossible to apply it to large-scale production.
有的通过利用氟化物除钙镁,该方法在工业生产中成本太高,且引入氟离子环境处理成本也高。Some methods use fluoride to remove calcium and magnesium, but this method is too expensive in industrial production, and the cost of introducing fluoride ion environment treatment is also high.
有的通过直接用P204将镁全部萃取,由于镍钴镁分离系数很低,用P204对镁进行全部萃取时,一方面所用萃取剂量较大,另一方面还会导致一部分镍钴进入萃取。针对其萃取的镁、部分镍、钴的萃取液处理工艺是加液碱絮凝沉淀,处理废水,沉淀回收镍钴的同时也回收了镁,回收料返回生产再用时,少量的镁不断富集,最终会影响萃取效率,增加萃取剂用量,增加生产成本。Some extract all the magnesium directly with P204. Since the separation coefficient of nickel, cobalt and magnesium is very low, when P204 is used to extract all the magnesium, on the one hand, the amount of extractant used is large, and on the other hand, part of the nickel and cobalt will enter the extraction. The treatment process for the extracted magnesium, part of the nickel and cobalt is to add liquid alkali for flocculation and precipitation, treat the wastewater, and recover magnesium while recovering nickel and cobalt through precipitation. When the recovered material is returned to production for reuse, a small amount of magnesium is continuously enriched, which will eventually affect the extraction efficiency, increase the amount of extractant used, and increase production costs.
还有的采用硫化钠沉淀废水,回收镍钴锰金属,将镁进行沉淀处理,该方法虽然废水可以达标(镍钴≤0.5ppm),但硫化钠加入会有硫化氢产生,有极大的危险性,可控性差,且废水偏黄,不符合环保要求。Others use sodium sulfide to precipitate wastewater, recover nickel, cobalt and manganese metals, and precipitate magnesium. Although this method can meet the wastewater standards (nickel and cobalt ≤ 0.5ppm), the addition of sodium sulfide will produce hydrogen sulfide, which is extremely dangerous and has poor controllability. In addition, the wastewater is yellowish and does not meet environmental protection requirements.
也即,现有技术的方案存在采用硫化钠有环保风险,工艺流程长、金属回收率低、萃取剂水溶性大、负载量低等问题。That is, the existing technical solutions have the problems of environmental risks in using sodium sulfide, long process flow, low metal recovery rate, high water solubility of the extractant, and low loading capacity.
鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Summary of the invention
本发明的目的之一在于提供一种分离钴和铁锌钙硅镁的分离试剂,其水溶性较小,分离
系数大,有机损耗小,可有效实现钴与铁锌钙硅镁的分离。One of the purposes of the present invention is to provide a separation reagent for separating cobalt from iron, zinc, calcium, silicon and magnesium, which has low water solubility and is easy to separate. The coefficient is large and the organic loss is small, which can effectively separate cobalt from iron, zinc, calcium, silicon and magnesium.
本发明的目的之二在于提供一种上述分离试剂在分离钴和铁锌钙硅镁中的应用。The second object of the present invention is to provide an application of the above separation reagent in separating cobalt and iron, zinc, calcium, silicon and magnesium.
本发明的目的之三在于提供一种含钴铁锌钙硅的硫酸镁溶液资源化利用方法,该方法短流程、低成本、金属回收率高、溶液品质好。The third object of the present invention is to provide a method for resource utilization of magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon, which has a short process, low cost, high metal recovery rate and good solution quality.
本申请可这样实现:This application can be implemented as follows:
第一方面,本申请提供一种分离钴和铁锌钙硅镁的分离试剂,其包括萃取剂和协萃剂;In a first aspect, the present application provides a separation reagent for separating cobalt from iron, zinc, calcium, silicon and magnesium, which comprises an extractant and a synergist;
萃取剂包括BC196,协萃剂包括Mextral 6103H。The extractant includes BC196, and the co-extractant includes Mextral 6103H.
在可选的实施方式中,BC196在分离试剂中的体积百分数为5-15%,和/或,Mextral 6103H在分离试剂中的体积百分数为5-8%。In an optional embodiment, the volume percentage of BC196 in the separation reagent is 5-15%, and/or the volume percentage of Mextral 6103H in the separation reagent is 5-8%.
在可选的实施方式中,分离试剂还包括稀释剂;稀释剂在分离试剂中的体积百分数为除去萃取剂和协萃剂后的余量。In an optional embodiment, the separation reagent further includes a diluent; the volume percentage of the diluent in the separation reagent is the remainder after removing the extractant and the synergistic extractant.
在可选的实施方式中,稀释剂包括煤油、磺化煤油、Escaid110、庚烷、己烷、十二烷和仲辛醇中的至少一种。In an alternative embodiment, the diluent comprises at least one of kerosene, sulphonated kerosene, Escaid 110, heptane, hexane, dodecane and sec-octanol.
第二方面,本申请提供如前述实施方式任一项的分离试剂在分离钴和铁锌钙硅镁中的应用。In a second aspect, the present application provides the use of a separation reagent as described in any of the aforementioned embodiments in separating cobalt and iron, zinc, calcium, silicon and magnesium.
第三方面,本申请提供一种含钴铁锌钙硅的硫酸镁溶液资源化利用方法,包括以下步骤:In a third aspect, the present application provides a method for resource utilization of a magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon, comprising the following steps:
采用如前述实施方式任一项的分离试剂对含钴铁锌钙硅的硫酸镁溶液进行萃取,得到负载有机相和萃余水相。The magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon is extracted using a separation reagent as described in any of the aforementioned embodiments to obtain a loaded organic phase and a raffinate water phase.
在可选的实施方式中,分离试剂与含钴铁锌钙硅的硫酸镁溶液的体积比为1:0.5-1:20。In an optional embodiment, the volume ratio of the separation reagent to the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon is 1:0.5-1:20.
在可选的实施方式中,萃取方式包括单级萃取或多级逆流萃取。In an optional embodiment, the extraction method includes single-stage extraction or multi-stage countercurrent extraction.
在可选的实施方式中,萃余水相的pH值为4.5-5。In an alternative embodiment, the pH value of the raffinate aqueous phase is 4.5-5.
在可选的实施方式中,还包括在萃取前,对分离试剂进行皂化处理。In an optional embodiment, the separation reagent is further subjected to saponification treatment before extraction.
在可选的实施方式中,皂化处理所用的皂化剂为碱性溶液。In an optional embodiment, the saponifying agent used in the saponification treatment is an alkaline solution.
在可选的实施方式中,碱性溶液包括氢氧化钠溶液、氨水、氢氧化钾溶液和氢氧化镁溶液中的至少一种。In an optional embodiment, the alkaline solution includes at least one of sodium hydroxide solution, ammonia water, potassium hydroxide solution and magnesium hydroxide solution.
在可选的实施方式中,碱性溶液的浓度为5-10mol/L。In an optional embodiment, the concentration of the alkaline solution is 5-10 mol/L.
在可选的实施方式中,皂化处理后的皂化度大于0且不超过50%。In an optional embodiment, the saponification degree after saponification is greater than 0 and not more than 50%.
在可选的实施方式中,还包括:采用反萃剂对负载有机相进行反萃,得到电池级硫酸钴溶液。In an optional embodiment, the method further comprises: stripping the loaded organic phase with a stripping agent to obtain a battery-grade cobalt sulfate solution.
在可选的实施方式中,反萃剂包括硫酸溶液和盐酸溶液中的至少一种。
In an optional embodiment, the stripping agent includes at least one of a sulfuric acid solution and a hydrochloric acid solution.
在可选的实施方式中,反萃剂中的H+浓度为3-5mol/L。In an optional embodiment, the H + concentration in the stripping agent is 3-5 mol/L.
在可选的实施方式中,反萃处理的级数为1-5级。In an optional embodiment, the number of stripping treatment stages is 1-5.
在可选的实施方式中,在进行反萃之前,还包括用洗涤液对负载有机相进行洗涤处理。In an optional embodiment, before the stripping, the loaded organic phase is further washed with a washing liquid.
在可选的实施方式中,洗涤处理所用的洗涤液包括水、硫酸溶液、盐酸溶液、磷酸溶液和草酸溶液中的至少一种。In an optional embodiment, the washing liquid used in the washing treatment includes at least one of water, sulfuric acid solution, hydrochloric acid solution, phosphoric acid solution and oxalic acid solution.
在可选的实施方式中,洗涤液的H+浓度不超过1mol/L。In an alternative embodiment, the H + concentration of the washing solution does not exceed 1 mol/L.
在可选的实施方式中,洗涤液与负载有机相的体积比为0.05:1-0.5:1。In an optional embodiment, the volume ratio of the washing liquid to the loaded organic phase is 0.05:1-0.5:1.
在可选的实施方式中,洗涤处理方式为多级逆流洗涤。In an optional embodiment, the washing treatment method is multi-stage countercurrent washing.
在可选的实施方式中,反萃剂与洗涤后的负载有机相的体积比为0.05:1-0.5:1。In an optional embodiment, the volume ratio of the stripping agent to the washed loaded organic phase is 0.05:1-0.5:1.
在可选的实施方式中,还包括:对萃余水相进行离子吸附,得到精制硫酸镁溶液。In an optional embodiment, the method further comprises: performing ion adsorption on the raffinate water phase to obtain a refined magnesium sulfate solution.
在可选的实施方式中,离子吸附所用的离子交换树脂为钠型树脂。In an optional embodiment, the ion exchange resin used for ion adsorption is a sodium type resin.
在可选的实施方式中,钠型树脂包括D467、SepliteD001、LSC850和D503中的至少一种。In an optional embodiment, the sodium type resin includes at least one of D467, Seplite D001, LSC850 and D503.
本申请的有益效果包括:The beneficial effects of this application include:
本申请创造性地将BC196和Mextral 6103H两种试剂共同使用以萃取钴,有效解决了BC196不适用于含铁溶液且平衡pH高和Mextral 6103H负载小分离系数低的问题,可实现钴与铁锌钙硅镁的有效分离。并且,BC196和Mextral 6103H对钴与镁铁锌钙硅等杂质分离系数大,水溶性低,有机损耗少。The present application creatively uses BC196 and Mextral 6103H reagents together to extract cobalt, effectively solving the problem that BC196 is not suitable for iron-containing solutions and has a high equilibrium pH, and Mextral 6103H has a low load and a low separation coefficient, and can achieve effective separation of cobalt from iron, zinc, calcium, silicon and magnesium. In addition, BC196 and Mextral 6103H have a large separation coefficient for cobalt and impurities such as magnesium, iron, zinc, calcium and silicon, low water solubility and low organic loss.
采用上述分离试剂对含钴铁锌钙硅的硫酸镁溶液进行萃取,钴的回收率可达99%,该方法无危险化学品引入,无危废产生,萃取效率高、分离系数大,工艺流程短,设备投资少。The above separation reagent is used to extract the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon, and the cobalt recovery rate can reach 99%. This method does not introduce any hazardous chemicals, does not generate any hazardous waste, has high extraction efficiency, large separation coefficient, short process flow and low equipment investment.
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
图1为本申请实施例1中硫酸镁溶液资源化利用的方法的流程图。FIG1 is a flow chart of the method for resource utilization of magnesium sulfate solution in Example 1 of the present application.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将对本发明实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。
In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be described clearly and completely below. If the specific conditions are not specified in the embodiments, they are carried out according to conventional conditions or conditions recommended by the manufacturer. If the manufacturer of the reagents or instruments used is not specified, they are all conventional products that can be purchased commercially.
下面对本申请提供的分离试剂及含钴铁锌钙硅的硫酸镁溶液资源化利用方法进行具体说明。The separation reagent provided in this application and the resource utilization method of the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon are specifically described below.
本申请提出一种分离钴和铁锌钙硅镁的分离试剂,其包括萃取剂和协萃剂。The present application proposes a separation reagent for separating cobalt and iron, zinc, calcium, silicon and magnesium, which comprises an extractant and a synergist.
上述萃取剂包括BC196,协萃剂包括Mextral 6103H。The above-mentioned extractants include BC196, and the co-extractants include Mextral 6103H.
也即,本申请提供的分离试剂,其组成成分同时包括BC196和Mextral 6103H,此外,还可根据需要在BC196和Mextral 6103H的基础上添加其它的萃取剂和协萃剂成分。That is, the separation reagent provided in the present application comprises BC196 and Mextral 6103H as components. In addition, other extractants and co-extractants may be added to BC196 and Mextral 6103H as needed.
上述BC196为酸类化合物,无色或淡黄色液体,密度为0.85-0.88g/mL,纯度≥90%,可购自苏州博萃循环科技有限公司。Mextral 6103H为脂类萃取剂,棕色透明液体,密度为0.97±0.005g/mL,闪点>70℃,可购自康普化学有限公司。The above-mentioned BC196 is an acid compound, a colorless or light yellow liquid, with a density of 0.85-0.88 g/mL and a purity of ≥90%, which can be purchased from Suzhou Bocui Circulation Technology Co., Ltd. Mextral 6103H is a lipid extractant, a brown transparent liquid, with a density of 0.97±0.005 g/mL and a flash point of >70°C, which can be purchased from Comp Chemical Co., Ltd.
作为参考地,BC196在分离试剂中的体积百分数可以为5-15%,如5%、6%、7%、8%、9%、10%、11%、12%、13%、14%或15%等,也可以为5-15%范围内的其它任意值。For reference, the volume percentage of BC196 in the separation reagent can be 5-15%, such as 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14% or 15%, etc., or it can be any other value within the range of 5-15%.
Mextral 6103H在分离试剂中的体积百分数可以为5-8%,如5%、5.5%、6%、6.5%、7%、7.5%或8%等,也可以为5-8%范围内的其它任意值。The volume percentage of Mextral 6103H in the separation reagent can be 5-8%, such as 5%, 5.5%, 6%, 6.5%, 7%, 7.5% or 8%, etc., or any other value within the range of 5-8%.
进一步地,上述分离试剂还包括稀释剂,稀释剂在分离试剂中的体积百分数为除去萃取剂和协萃剂后的余量。Furthermore, the above separation reagent also includes a diluent, and the volume percentage of the diluent in the separation reagent is the remainder after removing the extractant and the synergistic extractant.
示例性地,稀释剂例如可包括煤油、磺化煤油、Escaid110、庚烷、己烷、十二烷和仲辛醇中的至少一种。Exemplarily, the diluent may include at least one of kerosene, sulfonated kerosene, Escaid 110, heptane, hexane, dodecane and secondary octanol.
在一些优选地实施方式中,分离试剂由萃取剂、协萃剂和稀释剂组成,其中,萃取剂为BC196,协萃剂为Mextral 6103H。按体积百分数计,BC196占分离试剂的5-15%,Mextral 6103H占分离试剂的5-8%,余量为稀释剂。In some preferred embodiments, the separation reagent is composed of an extractant, a synergist and a diluent, wherein the extractant is BC196 and the synergist is Mextral 6103H. By volume percentage, BC196 accounts for 5-15% of the separation reagent, Mextral 6103H accounts for 5-8% of the separation reagent, and the remainder is the diluent.
需说明的是,通常BC196萃取钴时平衡pH高不适用于含铁体系,同时水溶性大,有机损耗大带来环保问题,而Mextral 6103H负载小且钴与铁硅分离系数不佳。发明人创造性地将BC196和Mextral 6103H两种试剂共同使用以萃取钴,有效解决了BC196不适用于含铁溶液且平衡pH高和Mextral 6103H负载小分离系数低的问题,可实现钴与铁锌钙硅镁的有效分离。并且,BC196和Mextral 6103H对钴与镁铁锌钙硅等杂质分离系数大,水溶性低,有机损耗少。It should be noted that BC196 usually has a high equilibrium pH when extracting cobalt and is not suitable for iron-containing systems. It also has high water solubility and large organic losses, which bring environmental problems. Mextral 6103H has a small load and a poor separation coefficient between cobalt and iron and silicon. The inventor creatively used BC196 and Mextral 6103H together to extract cobalt, effectively solving the problems that BC196 is not suitable for iron-containing solutions and has a high equilibrium pH and Mextral 6103H has a small load and a low separation coefficient, and can achieve effective separation of cobalt from iron, zinc, calcium, silicon and magnesium. In addition, BC196 and Mextral 6103H have a large separation coefficient for cobalt and impurities such as magnesium, iron, zinc, calcium and silicon, low water solubility and low organic losses.
相应地,本申请还提供了上述分离试剂的应用,例如可用在分离钴和铁锌钙硅镁中。具体的,可将上述分离试剂对含待分离的钴和铁锌钙硅镁的物质进行萃取。Accordingly, the present application also provides the application of the above separation reagent, which can be used, for example, in the separation of cobalt and iron, zinc, calcium, silicon and magnesium. Specifically, the above separation reagent can be used to extract the substance containing cobalt and iron, zinc, calcium, silicon and magnesium to be separated.
此外,本申请还提供了一种含钴铁锌钙硅的硫酸镁溶液资源化利用方法,包括以下步骤:In addition, the present application also provides a method for resource utilization of magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon, comprising the following steps:
采用上述分离试剂对含钴铁锌钙硅的硫酸镁溶液进行萃取,得到负载有机相和萃余水相。
The above separation reagent is used to extract the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon to obtain a loaded organic phase and a raffinate water phase.
在一些实施方式中,含钴铁锌钙硅的硫酸镁溶液为电池废料或镍钴中间体经浸出、除铁铝铜后经P507萃取除杂产生的反萃液。该钴铁锌钙硅的硫酸镁溶液中,镁浓度为25-45g/L、钙浓度为0.05-0.15g/L、锌浓度为0.01-0.5g/L、钴浓度为0.2-5g/L、硅浓度为0.01-0.1g/L、钠浓度为0.02-0.05g/L、铁浓度为0.05-0.1g/L。In some embodiments, the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon is a stripping solution produced by leaching battery waste or nickel-cobalt intermediates, removing iron, aluminum and copper, and then extracting and removing impurities with P507. In the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon, the magnesium concentration is 25-45g/L, the calcium concentration is 0.05-0.15g/L, the zinc concentration is 0.01-0.5g/L, the cobalt concentration is 0.2-5g/L, the silicon concentration is 0.01-0.1g/L, the sodium concentration is 0.02-0.05g/L, and the iron concentration is 0.05-0.1g/L.
作为参考地,分离试剂与含钴铁锌钙硅的硫酸镁溶液的体积比可以为1:0.5-1:20,如1:0.5、1:1、1:2、1:5、1:8、1:10、1:12、1:15、1:18或1:20等,也可以为1:0.5-1:20范围内的其它任意值。For reference, the volume ratio of the separation agent to the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon can be 1:0.5-1:20, such as 1:0.5, 1:1, 1:2, 1:5, 1:8, 1:10, 1:12, 1:15, 1:18 or 1:20, or any other value within the range of 1:0.5-1:20.
萃取方式可采用单级萃取,也可采用多级(级数≥2)逆流萃取。The extraction method can be single-stage extraction or multi-stage (number of stages ≥ 2) countercurrent extraction.
萃取后,萃余水相的pH值约为4.5-5。After extraction, the pH value of the raffinate aqueous phase is about 4.5-5.
在一些优选的实施方式中,萃取前,还包括对分离试剂进行皂化处理。In some preferred embodiments, before extraction, the separation reagent is further subjected to saponification treatment.
作为参考地,皂化处理所用的皂化剂为碱性溶液,例如可包括氢氧化钠溶液、氨水、氢氧化钾溶液和氢氧化镁溶液中的至少一种。For reference, the saponifying agent used in the saponification treatment is an alkaline solution, for example, may include at least one of a sodium hydroxide solution, an ammonia solution, a potassium hydroxide solution and a magnesium hydroxide solution.
上述碱性溶液的浓度可以为5-10mol/L,如5mol/L、5.5mol/L、6mol/L、6.5mol/L、7mol/L、7.5mol/L、8mol/L、8.5mol/L、9mol/L、9.5mol/L或10mol/L等,也可以为5-10mol/L范围内的其它任意值。The concentration of the alkaline solution can be 5-10mol/L, such as 5mol/L, 5.5mol/L, 6mol/L, 6.5mol/L, 7mol/L, 7.5mol/L, 8mol/L, 8.5mol/L, 9mol/L, 9.5mol/L or 10mol/L, etc., or it can be any other value within the range of 5-10mol/L.
优选地,皂化处理后的皂化度大于0且不超过50%,如为0.5%、1%、2%、5%、10%、15%、20%、25%、30%、35%、40%、45%或50%等,也可以为大于0且不超过50%范围内的其它任意值。Preferably, the saponification degree after saponification treatment is greater than 0 and not more than 50%, such as 0.5%, 1%, 2%, 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45% or 50%, etc., and can also be any other value within the range of greater than 0 and not more than 50%.
进一步地,采用反萃剂对上述萃取后所得的负载有机相进行反萃,可得到电池级硫酸钴溶液。该电池级硫酸钴溶液可直接用于三元前驱体合成。Furthermore, a stripping agent is used to strip the loaded organic phase obtained after the above extraction to obtain a battery-grade cobalt sulfate solution. The battery-grade cobalt sulfate solution can be directly used for ternary precursor synthesis.
作为参考地,反萃剂可包括硫酸溶液和盐酸溶液中的至少一种。For reference, the stripping agent may include at least one of a sulfuric acid solution and a hydrochloric acid solution.
反萃剂中的H+浓度可以为3-5mol/L,如3mol/L、3.5mol/L、4mol/L、4.5mol/L或5mol/L等,也可以为3-5mol/范围内的其它任意值。The H + concentration in the stripping agent can be 3-5 mol/L, such as 3 mol/L, 3.5 mol/L, 4 mol/L, 4.5 mol/L or 5 mol/L, or any other value within the range of 3-5 mol/L.
反萃处理的级数例如可以为1-5级,具体可以为1级、2级、3级、4级或5级。The number of stages of the stripping treatment may be, for example, 1-5 stages, specifically, 1, 2, 3, 4 or 5 stages.
在一些优选的实施方式中,反萃前,还包括用洗涤液对负载有机相进行洗涤处理。In some preferred embodiments, before stripping, the loaded organic phase is further washed with a washing liquid.
作为参考地,洗涤处理所用的洗涤液例如可包括水、硫酸溶液、盐酸溶液、磷酸溶液和草酸溶液中的至少一种。For reference, the washing liquid used in the washing treatment may include, for example, at least one of water, a sulfuric acid solution, a hydrochloric acid solution, a phosphoric acid solution, and an oxalic acid solution.
洗涤液的H+浓度不超过1mol/L,如0mol/L、0.1mol/L、0.2mol/L、0.3mol/L、0.4mol/L、0.5mol/L、0.6mol/L、0.7mol/L、0.8mol/L、0.9mol/L或1mol/L等,也可以为不超过1mol/L范围内的其它任意值。
The H+ concentration of the washing solution does not exceed 1mol/L, such as 0mol/L, 0.1mol/L, 0.2mol/L, 0.3mol/L, 0.4mol/L, 0.5mol/L, 0.6mol/L, 0.7mol/L, 0.8mol/L, 0.9mol/L or 1mol/L, etc., and can also be any other value not exceeding 1mol/L.
洗涤液与负载有机相的体积比可以为0.05:1-0.5:1,如0.05:1、0.1:1、0.15:1、0.2:1、0.25:1、0.3:1、0.35:1、0.4:1、0.45:1或0.5:1等,也可以为0.05:1-0.5:1范围内的其它任意值。The volume ratio of the washing liquid to the loaded organic phase can be 0.05:1-0.5:1, such as 0.05:1, 0.1:1, 0.15:1, 0.2:1, 0.25:1, 0.3:1, 0.35:1, 0.4:1, 0.45:1 or 0.5:1, or any other value within the range of 0.05:1-0.5:1.
洗涤处理方式优选为多级逆流洗涤。The washing treatment method is preferably multi-stage countercurrent washing.
上述反萃剂与洗涤后的负载有机相的体积比可以为0.05:1-0.5:1,如0.05:1、0.1:1、0.15:1、0.2:1、0.25:1、0.3:1、0.35:1、0.4:1、0.45:1或0.5:1等,也可以为0.05:1-0.5:1范围内的其它任意值。The volume ratio of the stripping agent to the washed loaded organic phase may be 0.05:1-0.5:1, such as 0.05:1, 0.1:1, 0.15:1, 0.2:1, 0.25:1, 0.3:1, 0.35:1, 0.4:1, 0.45:1 or 0.5:1, or any other value within the range of 0.05:1-0.5:1.
进一步地,对萃余水相进行离子吸附,可得到精制硫酸镁溶液。离子交换除完铁锌钙硅的精制硫酸镁溶液pH控制在4.5-5。Further, the raffinate water phase is subjected to ion adsorption to obtain a refined magnesium sulfate solution. The pH of the refined magnesium sulfate solution after the iron, zinc, calcium and silicon are removed by ion exchange is controlled at 4.5-5.
作为参考地,上述离子吸附所用的离子交换树脂优选为钠型树脂,例如可包括D467、SepliteD001、LSC850和D503中的至少一种。For reference, the ion exchange resin used for the above ion adsorption is preferably a sodium type resin, for example, it may include at least one of D467, Seplite D001, LSC850 and D503.
上述树脂为淡黄色和米黄色的颗粒物,可购自西安蓝晓科技有限公司。The above resin is a light yellow and beige granular material, which can be purchased from Xi'an Lanxiao Technology Co., Ltd.
上述离子吸附原理包括:D467或LSC850等树脂在酸性条件下不吸附镁,对铁锌钙硅可以完全吸附,实现钴和镁99%的回收。The above ion adsorption principle includes: resins such as D467 or LSC850 do not adsorb magnesium under acidic conditions, but can completely adsorb iron, zinc, calcium and silicon, achieving 99% recovery of cobalt and magnesium.
例如,所得的电池级硫酸钴溶液中钴含量>100g/L、铜锌含量<0.5ppm、钙镁含量<3ppm、铬含量<2ppm、硅含量<8ppm、钠含量<100ppm、铁含量<1ppm。所得的精制硫酸镁溶液中,镁含量>25g/L、钴含量<0.5ppm、镍含量<0.5ppm、锌含量<2ppm、钙含量<1ppm、硅含量<1ppm、铁含量<5ppm。For example, the obtained battery-grade cobalt sulfate solution has a cobalt content of >100 g/L, a copper and zinc content of <0.5 ppm, a calcium and magnesium content of <3 ppm, a chromium content of <2 ppm, a silicon content of <8 ppm, a sodium content of <100 ppm, and an iron content of <1 ppm. The obtained refined magnesium sulfate solution has a magnesium content of >25 g/L, a cobalt content of <0.5 ppm, a nickel content of <0.5 ppm, a zinc content of <2 ppm, a calcium content of <1 ppm, a silicon content of <1 ppm, and an iron content of <5 ppm.
承上,本申请提供的分离镁与钴铁锌钙硅的方法通过采用萃取法和离子交换法结合实现了镁与钴铁锌钙硅的分离,得到了电池级硫酸钴溶液和精制硫酸镁溶液,电池级硫酸钴溶液直接用于三元前驱体的合成。As mentioned above, the method for separating magnesium from cobalt, iron, zinc, calcium and silicon provided in the present application achieves the separation of magnesium from cobalt, iron, zinc, calcium and silicon by combining extraction and ion exchange methods, and obtains battery-grade cobalt sulfate solution and refined magnesium sulfate solution. The battery-grade cobalt sulfate solution is directly used for the synthesis of ternary precursors.
该方法无危险化学品引入,无危废产生,萃取效率高、分离系数大,流程短、成本低、设备投资少,金属回收率高、溶液品质好,实现了钴的高效回收和镁的资源化利用。This method does not introduce any hazardous chemicals, does not generate any hazardous waste, has high extraction efficiency, large separation coefficient, short process, low cost, small equipment investment, high metal recovery rate, and good solution quality, thus achieving efficient recovery of cobalt and resource utilization of magnesium.
以下结合实施例对本发明的特征和性能作进一步的详细描述。The features and performance of the present invention are further described in detail below in conjunction with the embodiments.
实施例1Example 1
本实施例提供了一种硫酸镁溶液资源化利用的方法,参照图1,包括如下步骤:This embodiment provides a method for resource utilization of magnesium sulfate solution, referring to FIG. 1 , comprising the following steps:
步骤(1):将萃取剂BC196、协萃剂Mextral 6103H和稀释剂(Escaid110)按照体积比5:5:90配制成分离试剂;Step (1): Prepare a separation reagent by mixing the extractant BC196, the co-extractant Mextral 6103H and the diluent (Escaid110) in a volume ratio of 5:5:90;
步骤(2):使用浓度为10mol/L的碱性溶液(氢氧化钠水溶液)对上述分离试剂进行皂化处理,皂化度为50%,得到皂化后的分离试剂;Step (2): using an alkaline solution (sodium hydroxide aqueous solution) with a concentration of 10 mol/L to saponify the above separation reagent, with a saponification degree of 50%, to obtain a saponified separation reagent;
步骤(3):含钴铁锌钙硅的硫酸镁溶液(pH值为3.0)与皂化后的分离试剂的体积比为
2:1,进行4级逆流萃取,静置5min后分相将上层有机相和下层水相分出,得到负载有机相和萃余水相;Step (3): The volume ratio of the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon (pH value is 3.0) to the saponified separation reagent is 2:1, perform 4-stage countercurrent extraction, stand for 5 minutes, and then separate the upper organic phase and the lower aqueous phase to obtain a loaded organic phase and a raffinate aqueous phase;
步骤(4):使用0.5mol/L的稀硫酸按照洗涤液和负载有机相的体积比为1:20的条件进行4级逆流洗涤,得到洗涤后的负载有机相;使用2.5mol/L硫酸按照硫酸和洗涤后的负载有机相体积比1:20条件下进行3级逆流反萃,循环富集,得到电池级硫酸钴溶液;Step (4): using 0.5 mol/L dilute sulfuric acid at a volume ratio of 1:20 between the washing liquid and the loaded organic phase to perform four-stage countercurrent washing to obtain a washed loaded organic phase; using 2.5 mol/L sulfuric acid at a volume ratio of 1:20 between the sulfuric acid and the washed loaded organic phase to perform three-stage countercurrent stripping, cyclic enrichment, and obtain a battery-grade cobalt sulfate solution;
步骤(5):萃余水相(含铁锌钙硅的硫酸镁溶液)的pH值为4.6,以2BV/h通过D467树脂床层,吸附铁锌钙硅后得到精制硫酸镁溶液。Step (5): The pH value of the raffinate water phase (magnesium sulfate solution containing iron, zinc, calcium and silicon) is 4.6, and it is passed through a D467 resin bed at 2 BV/h to obtain a refined magnesium sulfate solution after adsorbing iron, zinc, calcium and silicon.
实施例2Example 2
本实施例提供了一种硫酸镁溶液资源化利用的方法,包括如下步骤:This embodiment provides a method for resource utilization of magnesium sulfate solution, comprising the following steps:
步骤(1):将萃取剂BC196、协萃剂Mextral 6103H和稀释剂(Escaid110)按照体积比10:5:85配制成分离试剂;Step (1): Prepare a separation reagent by mixing the extractant BC196, the co-extractant Mextral 6103H and the diluent (Escaid110) in a volume ratio of 10:5:85;
步骤(2):使用浓度为10mol/L的碱性溶液(氢氧化钠水溶液)对上述分离试剂进行皂化处理,皂化度为50%,得到皂化后的分离试剂;Step (2): using an alkaline solution (sodium hydroxide aqueous solution) with a concentration of 10 mol/L to saponify the above separation reagent, with a saponification degree of 50%, to obtain a saponified separation reagent;
步骤(3):含钴铁锌钙硅的硫酸镁溶液(pH值为3.2)与皂化后的分离试剂的体积比为4:1,进行4级逆流萃取,静置5min后分相将上层有机相和下层水相分出,得到负载有机相和萃余水相;Step (3): The volume ratio of the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon (pH value is 3.2) to the saponified separation reagent is 4:1, and four-stage countercurrent extraction is performed. After standing for 5 minutes, the upper organic phase and the lower aqueous phase are separated to obtain a loaded organic phase and a raffinate aqueous phase;
步骤(4)和步骤(5)同实施例1。Step (4) and step (5) are the same as in Example 1.
实施例3Example 3
本实施例提供了一种硫酸镁溶液资源化利用的方法,包括如下步骤:This embodiment provides a method for resource utilization of magnesium sulfate solution, comprising the following steps:
步骤(1)和步骤(2)同实施例1。Step (1) and step (2) are the same as in Example 1.
步骤(3):含钴铁锌钙硅的硫酸镁溶液(pH值为4.0)与皂化有机相的体积比为2:1,进行4级逆流萃取,静置5min后分相将上层有机相和下层水相分出,得到负载有机相;Step (3): The volume ratio of the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon (pH 4.0) to the saponified organic phase is 2:1, and four-stage countercurrent extraction is performed. After standing for 5 minutes, the upper organic phase and the lower aqueous phase are separated to obtain a loaded organic phase;
步骤(4)同实施例1。Step (4) is the same as in Example 1.
步骤(5):萃余水相(含铁锌钙硅的硫酸镁溶液)的pH值为4.7,以2BV/h通过D467树脂床层,吸附铁锌钙硅后得到精制硫酸镁溶液。Step (5): The pH value of the raffinate water phase (magnesium sulfate solution containing iron, zinc, calcium and silicon) is 4.7, and it is passed through a D467 resin bed at 2 BV/h to obtain a refined magnesium sulfate solution after adsorbing iron, zinc, calcium and silicon.
实施例4Example 4
本实施例提供了一种硫酸镁溶液资源化利用的方法,参照图1,包括如下步骤:This embodiment provides a method for resource utilization of magnesium sulfate solution, referring to FIG. 1 , comprising the following steps:
步骤(1):将萃取剂BC196、协萃剂Mextral 6103H和稀释剂(煤油)按照体积比15:6:79配制成分离试剂;Step (1): Prepare a separation reagent by mixing the extractant BC196, the co-extractant Mextral 6103H and the diluent (kerosene) in a volume ratio of 15:6:79;
步骤(2):使用浓度为5mol/L的碱性溶液(氢氧化钠水溶液)对上述分离试剂进行皂
化处理,皂化度为5%,得到皂化后的分离试剂;Step (2): Soap the separation reagent with an alkaline solution (sodium hydroxide aqueous solution) at a concentration of 5 mol/L. The saponification degree is 5%, and the saponified separation reagent is obtained;
步骤(3):含钴铁锌钙硅的硫酸镁溶液(pH值为3.0)与皂化后的分离试剂的体积比为10:1,进行单级萃取,静置5min后分相将上层有机相和下层水相分出,得到负载有机相和萃余水相;Step (3): a magnesium sulfate solution (pH 3.0) containing cobalt, iron, zinc, calcium and silicon and a saponified separation agent in a volume ratio of 10:1, and a single-stage extraction is performed. After standing for 5 minutes, the upper organic phase and the lower aqueous phase are separated by phase separation to obtain a loaded organic phase and a residual aqueous phase;
步骤(4):使用0.5mol/L的盐酸按照洗涤液和负载有机相的体积比为0.5:1的条件进行3级逆流洗涤,得到洗涤后的负载有机相;使用3mol/L盐酸按照盐酸和洗涤后的负载有机相体积比0.5:1条件下进行5级逆流反萃,循环富集,得到电池级硫酸钴溶液;Step (4): using 0.5 mol/L hydrochloric acid to perform three-stage countercurrent washing under the condition that the volume ratio of the washing liquid to the loaded organic phase is 0.5:1, to obtain a washed loaded organic phase; using 3 mol/L hydrochloric acid to perform five-stage countercurrent stripping under the condition that the volume ratio of the hydrochloric acid to the washed loaded organic phase is 0.5:1, and cyclic enrichment to obtain a battery-grade cobalt sulfate solution;
步骤(5):萃余水相(含铁锌钙硅的硫酸镁溶液)的pH值为4.6,以2BV/h通过SepliteD001树脂床层,吸附铁锌钙硅后得到精制硫酸镁溶液。Step (5): The pH value of the raffinate aqueous phase (magnesium sulfate solution containing iron, zinc, calcium and silicon) is 4.6, and it is passed through a Seplite D001 resin bed at 2 BV/h to obtain a refined magnesium sulfate solution after adsorbing iron, zinc, calcium and silicon.
实施例5Example 5
本实施例提供了一种硫酸镁溶液资源化利用的方法,参照图1,包括如下步骤:This embodiment provides a method for resource utilization of magnesium sulfate solution, referring to FIG. 1 , comprising the following steps:
步骤(1):将萃取剂BC196、协萃剂Mextral 6103H和稀释剂(仲辛醇)按照体积比10:8:82配制成分离试剂;Step (1): Prepare a separation reagent by mixing the extractant BC196, the co-extractant Mextral 6103H and the diluent (octanol) in a volume ratio of 10:8:82;
步骤(2):使用浓度为7.5mol/L的碱性溶液(氢氧化钾溶液)对上述分离试剂进行皂化处理,皂化度为25%,得到皂化后的分离试剂;Step (2): using an alkaline solution (potassium hydroxide solution) with a concentration of 7.5 mol/L to saponify the above separation reagent, with a saponification degree of 25%, to obtain a saponified separation reagent;
步骤(3):含钴铁锌钙硅的硫酸镁溶液(pH值为3.0)与皂化后的分离试剂的体积比为20:1,进行2级逆流萃取,静置5min后分相将上层有机相和下层水相分出,得到负载有机相和萃余水相;Step (3): The volume ratio of the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon (pH value is 3.0) to the saponified separation reagent is 20:1, and two-stage countercurrent extraction is performed. After standing for 5 minutes, the upper organic phase and the lower aqueous phase are separated to obtain a loaded organic phase and a residual aqueous phase;
步骤(4):使用水按照洗涤液和负载有机相的体积比为0.1:1的条件进行2级逆流洗涤,得到洗涤后的负载有机相;使用2mol/L硫酸按照硫酸和洗涤后的负载有机相体积比0.1:1条件下进行1级反萃,得到电池级硫酸钴溶液;Step (4): using water to perform a second-stage countercurrent washing at a volume ratio of 0.1:1 between the washing liquid and the loaded organic phase to obtain a washed loaded organic phase; using 2 mol/L sulfuric acid to perform a first-stage stripping at a volume ratio of 0.1:1 between the sulfuric acid and the washed loaded organic phase to obtain a battery-grade cobalt sulfate solution;
步骤(5):萃余水相(含铁锌钙硅的硫酸镁溶液)的pH值为4.6,以2BV/h通过LSC850树脂床层,吸附铁锌钙硅后得到精制硫酸镁溶液。Step (5): The pH value of the raffinate aqueous phase (magnesium sulfate solution containing iron, zinc, calcium and silicon) is 4.6, and it is passed through the LSC850 resin bed at 2BV/h to obtain a refined magnesium sulfate solution after adsorbing iron, zinc, calcium and silicon.
试验例Test example
对上述实施例1-5的含钴铁锌钙硅的硫酸镁溶液以及分离所得的硫酸钴溶液和硫酸镁溶液中各元素的含量进行检测,其结果如表1所示。The contents of various elements in the magnesium sulfate solutions containing cobalt, iron, zinc, calcium and silicon in the above Examples 1-5 and the separated cobalt sulfate solutions and magnesium sulfate solutions were tested, and the results are shown in Table 1.
表1有机含量和料液pH对元素萃取的影响
Table 1 Effects of organic content and feed pH on element extraction
Table 1 Effects of organic content and feed pH on element extraction
由表1可以看出,实施例1-5提供的方法均能有效实现镁与钴铁锌钙硅的分离。It can be seen from Table 1 that the methods provided in Examples 1-5 can effectively separate magnesium from cobalt, iron, zinc, calcium and silicon.
对比例1Comparative Example 1
本对比例与实施例1区别在于:将萃取剂BC196替换为C272。The difference between this comparative example and Example 1 is that the extractant BC196 is replaced by C272.
其结果显示:镁与钴锌钙无法有效分离。The results show that magnesium, cobalt, zinc and calcium cannot be effectively separated.
对比例2Comparative Example 2
本对比例与实施例1区别在于:分离试剂中不含协萃剂Mextral 6103H,原协萃剂Mextral6103H的量以稀释剂补齐。The difference between this comparative example and Example 1 is that the separation reagent does not contain the synergist Mextral 6103H, and the amount of the original synergist Mextral 6103H is made up with the diluent.
其结果显示:达到萃余液中钴的要求时pH为6.9左右,铁生成胶体,有机相和水相难以分离,无法运行。The results show that when the requirement for cobalt in the raffinate is met, the pH is about 6.9, iron forms colloid, the organic phase and the aqueous phase are difficult to separate, and the process cannot be run.
对比例3Comparative Example 3
本对比例与实施例1区别在于:未对萃余水相进行离子吸附。The difference between this comparative example and Example 1 is that no ion adsorption is performed on the raffinate water phase.
其结果显示:镁与铁锌钙硅无法有效分离。The results show that magnesium cannot be effectively separated from iron, zinc, calcium and silicon.
综上所述,本发明采用萃取法和离子交换法结合实现了镁与钴铁锌钙硅的分离,得到了电池级硫酸钴溶液和精制硫酸镁溶液,电池级硫酸钴溶液直接用于三元前驱体合成,钴和镁的回收率可以达到99%。该方法无危险化学品引入,无危废产生,萃取效率高、分离系数大,流程短、成本低、设备投资少,金属回收率高、溶液品质好,实现了钴的高效回收和镁的资源化利用。In summary, the present invention uses a combination of extraction and ion exchange to separate magnesium from cobalt, iron, zinc, calcium and silicon, and obtains a battery-grade cobalt sulfate solution and a refined magnesium sulfate solution. The battery-grade cobalt sulfate solution is directly used for ternary precursor synthesis, and the recovery rate of cobalt and magnesium can reach 99%. The method does not introduce hazardous chemicals, does not generate hazardous waste, has high extraction efficiency, large separation coefficient, short process, low cost, low equipment investment, high metal recovery rate, good solution quality, and realizes efficient recovery of cobalt and resource utilization of magnesium.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、
改进等,均应包含在本发明的保护范围之内。
The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, Improvements and the like should all be included in the protection scope of the present invention.
Claims (10)
- 一种分离钴和铁锌钙硅镁的分离试剂,其特征在于,所述分离试剂包括萃取剂和协萃剂;A separation reagent for separating cobalt from iron, zinc, calcium, silicon and magnesium, characterized in that the separation reagent comprises an extractant and a synergist;所述萃取剂包括BC196,所述协萃剂包括Mextral 6103H。The extractant includes BC196, and the synergistic extractant includes Mextral 6103H.
- 根据权利要求1所述的分离试剂,其特征在于,所述BC196在所述分离试剂中的体积百分数为5-15%,和/或,所述Mextral 6103H在所述分离试剂中的体积百分数为5-8%。The separation reagent according to claim 1 is characterized in that the volume percentage of BC196 in the separation reagent is 5-15%, and/or the volume percentage of Mextral 6103H in the separation reagent is 5-8%.
- 根据权利要求2所述的分离试剂,其特征在于,所述分离试剂还包括稀释剂;所述稀释剂在所述分离试剂中的体积百分数为除去所述萃取剂和所述协萃剂后的余量;The separation reagent according to claim 2, characterized in that the separation reagent further comprises a diluent; the volume percentage of the diluent in the separation reagent is the remainder after removing the extractant and the synergistic extractant;优选地,所述稀释剂包括煤油、磺化煤油、Escaid110、庚烷、己烷、十二烷和仲辛醇中的至少一种。Preferably, the diluent comprises at least one of kerosene, sulphonated kerosene, Escaid 110, heptane, hexane, dodecane and sec-octanol.
- 如权利要求1-3任一项所述的分离试剂在分离钴和铁锌钙硅镁中的应用。Use of the separation reagent as described in any one of claims 1 to 3 in separating cobalt and iron, zinc, calcium, silicon and magnesium.
- 一种含钴铁锌钙硅的硫酸镁溶液资源化利用方法,其特征在于,包括以下步骤:A method for resource utilization of magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon, characterized in that it comprises the following steps:采用权利要求1-3任一项所述的分离试剂对含钴铁锌钙硅的硫酸镁溶液进行萃取,得到负载有机相和萃余水相;The separation reagent according to any one of claims 1 to 3 is used to extract the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon to obtain a loaded organic phase and a raffinate water phase;优选地,所述分离试剂与所述含钴铁锌钙硅的硫酸镁溶液的体积比为1:0.5-1:20;Preferably, the volume ratio of the separation reagent to the magnesium sulfate solution containing cobalt, iron, zinc, calcium and silicon is 1:0.5-1:20;优选地,萃取方式包括单级萃取或多级逆流萃取;Preferably, the extraction method includes single-stage extraction or multi-stage countercurrent extraction;优选地,所述萃余水相的pH值为4.5-5。Preferably, the pH value of the raffinate aqueous phase is 4.5-5.
- 根据权利要求5所述的硫酸镁溶液资源化利用方法,其特征在于,还包括在萃取前,对所述分离试剂进行皂化处理;The method for resource utilization of magnesium sulfate solution according to claim 5, characterized in that it also includes saponifying the separation reagent before extraction;优选地,皂化处理所用的皂化剂为碱性溶液;Preferably, the saponifying agent used in the saponification treatment is an alkaline solution;优选地,所述碱性溶液包括氢氧化钠溶液、氨水、氢氧化钾溶液和氢氧化镁溶液中的至少一种;Preferably, the alkaline solution comprises at least one of sodium hydroxide solution, ammonia water, potassium hydroxide solution and magnesium hydroxide solution;优选地,所述碱性溶液的浓度为5-10mol/L;Preferably, the concentration of the alkaline solution is 5-10 mol/L;优选地,皂化处理后的皂化度大于0且不超过50%。Preferably, the saponification degree after saponification treatment is greater than 0 and not more than 50%.
- 根据权利要求5或6所述的硫酸镁溶液资源化利用方法,其特征在于,还包括:采用反萃剂对所述负载有机相进行反萃,得到电池级硫酸钴溶液;The method for resource utilization of magnesium sulfate solution according to claim 5 or 6, characterized in that it also includes: stripping the loaded organic phase with a stripping agent to obtain a battery-grade cobalt sulfate solution;优选地,所述反萃剂包括硫酸溶液和盐酸溶液中的至少一种;Preferably, the stripping agent comprises at least one of a sulfuric acid solution and a hydrochloric acid solution;优选地,所述反萃剂中的H+浓度为3-5mol/L;Preferably, the H + concentration in the stripping agent is 3-5 mol/L;优选地,反萃处理的级数为1-5级。 Preferably, the number of stages of stripping treatment is 1-5.
- 根据权利要求7所述的硫酸镁溶液资源化利用方法,其特征在于,在进行反萃之前,还包括用洗涤液对所述负载有机相进行洗涤处理;The method for resource utilization of magnesium sulfate solution according to claim 7, characterized in that before stripping, it also includes washing the loaded organic phase with a washing liquid;优选地,洗涤处理所用的洗涤液包括水、硫酸溶液、盐酸溶液、磷酸溶液和草酸溶液中的至少一种;Preferably, the washing liquid used in the washing treatment comprises at least one of water, sulfuric acid solution, hydrochloric acid solution, phosphoric acid solution and oxalic acid solution;优选地,所述洗涤液的H+浓度不超过1mol/L;Preferably, the H+ concentration of the washing solution does not exceed 1 mol/L;优选地,所述洗涤液与所述负载有机相的体积比为0.05:1-0.5:1;Preferably, the volume ratio of the washing liquid to the loaded organic phase is 0.05:1-0.5:1;优选地,洗涤处理方式为多级逆流洗涤;Preferably, the washing treatment method is multi-stage countercurrent washing;优选地,所述反萃剂与洗涤后的所述负载有机相的体积比为0.05:1-0.5:1。Preferably, the volume ratio of the stripping agent to the washed loaded organic phase is 0.05:1-0.5:1.
- 根据权利要求5或6所述的硫酸镁溶液资源化利用方法,其特征在于,还包括:对所述萃余水相进行离子吸附,得到精制硫酸镁溶液。The method for resource utilization of magnesium sulfate solution according to claim 5 or 6 is characterized in that it also includes: performing ion adsorption on the raffinate water phase to obtain a refined magnesium sulfate solution.
- 根据权利要求9所述的硫酸镁溶液资源化利用方法,其特征在于,离子吸附所用的离子交换树脂为钠型树脂;The method for resource utilization of magnesium sulfate solution according to claim 9, characterized in that the ion exchange resin used for ion adsorption is a sodium type resin;优选地,所述钠型树脂包括D467、SepliteD001、LSC850和D503中的至少一种。 Preferably, the sodium type resin includes at least one of D467, Seplite D001, LSC850 and D503.
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CN114774689A (en) * | 2022-05-26 | 2022-07-22 | 重庆康普化学工业股份有限公司 | Extracting agent of nickel cobalt synergistic extraction system containing organic phosphine oxide extracting agent and nickel cobalt extraction method |
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CN112457188B (en) * | 2020-11-24 | 2022-07-08 | 苏州博萃循环科技有限公司 | Carboxylic acid compound and preparation method and application thereof |
CN112593080A (en) * | 2020-12-21 | 2021-04-02 | 北京博萃循环科技有限公司 | Method for treating laterite-nickel ore by combination of pyrogenic process and wet process |
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CN114134341A (en) * | 2020-09-04 | 2022-03-04 | 苏州博萃循环科技有限公司 | Method for recovering nickel, cobalt and manganese in feed liquid containing nickel, cobalt and manganese |
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CN114774689A (en) * | 2022-05-26 | 2022-07-22 | 重庆康普化学工业股份有限公司 | Extracting agent of nickel cobalt synergistic extraction system containing organic phosphine oxide extracting agent and nickel cobalt extraction method |
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