WO2024119814A1 - Vehicle-mounted ethernet connector - Google Patents

Vehicle-mounted ethernet connector Download PDF

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Publication number
WO2024119814A1
WO2024119814A1 PCT/CN2023/105926 CN2023105926W WO2024119814A1 WO 2024119814 A1 WO2024119814 A1 WO 2024119814A1 CN 2023105926 W CN2023105926 W CN 2023105926W WO 2024119814 A1 WO2024119814 A1 WO 2024119814A1
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WO
WIPO (PCT)
Prior art keywords
wire
shell
connector
terminal
buckle
Prior art date
Application number
PCT/CN2023/105926
Other languages
French (fr)
Chinese (zh)
Inventor
王彩晓
赵建涛
雷士明
Original Assignee
广东铭基高科电子股份有限公司
杭州海康威视通讯技术有限公司上海分公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东铭基高科电子股份有限公司, 杭州海康威视通讯技术有限公司上海分公司 filed Critical 广东铭基高科电子股份有限公司
Publication of WO2024119814A1 publication Critical patent/WO2024119814A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40Securing contact members in or to a base or case; Insulating of contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/516Means for holding or embracing insulating body, e.g. casing, hoods
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581Shield structure

Definitions

  • the present application relates to the field of electronic technology, and in particular to a vehicle-mounted Ethernet connector.
  • the object of the present invention is to provide an in-vehicle Ethernet connector with strong anti-interference capability.
  • an embodiment of the present application discloses an in-vehicle Ethernet connector, comprising a board-end connector (1), a shielding shell (2) with a U-shaped semi-enclosed structure, a pin (3), a wire end shell (4), a bridging clamp (5), a wire end connector (6), a rivet shell (7) and a terminal (8);
  • the board-end connector (1) comprises a plurality of pin holes (11) arranged at the rear, a pair of shielding shell plug holes (12) arranged at the top and a board-end buckle interface (13) arranged at the right side;
  • the pin (3) and the shielding shell (2) are respectively connected to the pin holes (11) and the shielding shell plug holes (12) through the pin holes (11) and the shielding shell plug holes (12).
  • the board-end connector (1) is connected; the right shell of the shielding shell (2) is provided with a shielding shell notch (21); the line end shell (4) comprises a connector through hole (41) arranged on the inside, a clamping groove (42) arranged on the side of the connector through hole (41) and a first line end shell buckle portion (43) on the bottom side, and also comprises a second line end shell buckle portion (44) arranged on the right side, the second line end shell buckle portion (44) is connected to the line end shell (4) body through the line end shell right connecting portion (45); the bridging clip (5) is inserted into the clamping groove (42); the line end connector (6) comprises a front end and A terminal hole (61) passing through the rear end, a wire shell buckle portion (62) arranged on the upper end surface, and a wire end connector buckle portion (63) arranged on the lower end surface; the riveted wire shell (7) comprises a riveted wire portion (71) on the front side, an upper wire shell buckle portion (72) arranged on the upper rear side, and a lower
  • the line end connector (6) further comprises a plurality of card pin holes (64) arranged on the front end surface, and the upper surface of the cavity where the card pin holes (64) are located has no holes.
  • observation windows (65) are provided on both sides of the cavity where the card pin hole (64) is located.
  • the wire end connector snap-on portion (63) is a pair of square bosses; the wire shell lower snap-on portion (73) is a pair of square holes.
  • a downward-facing snap-on hook (74) is provided below the lower snap-on portion (73) of the wire shell, and the first wire end shell snap-on portion (43) is snap-on to the snap-on hook (74).
  • the buckling portion (72) on the wire shell is an inner buckled and outer convex structure, so that it is tightly held when buckled, and at the same time, the outward protrusion is buckled with the buckling portion (62) of the wire shell.
  • the front end of the wire end housing (4) is a flat end face
  • a housing end face boss (46) is provided below the end face
  • the clamping groove (42) is provided with a clamping groove boss (47) extending forward
  • the housing end face boss (46) and the clamping groove boss (47) have the same length extending forward from the end face.
  • the front end or rear end of the left shell or the right shell of the shielding shell (2) is provided with saw teeth (22).
  • FIG1 is an exploded view of an in-vehicle Ethernet connector provided by one embodiment of the present application.
  • FIG2 is an exploded view of an in-vehicle Ethernet connector provided by another embodiment of the present application.
  • FIG3 is a schematic structural diagram of a shielding shell of an in-vehicle Ethernet connector provided by another embodiment of the present application.
  • FIG4 is a schematic diagram of the structure of a board-end connector of an in-vehicle Ethernet connector provided by another embodiment of the present application, wherein FIG4(a) is a front view of the board-end connector, FIG4(b) is a rear view of the board-end connector, FIG4(c) is a right view of the board-end connector, and FIG4(d) is a stereoscopic view of the board-end connector;
  • FIG5 is a schematic diagram of the structure of a wire end housing of an in-vehicle Ethernet connector provided by another embodiment of the present application, wherein FIG5(a) is a front view of the wire end housing, FIG5(b) is an A-A cross-sectional view of the wire end housing, FIG5(c) is a top view of the wire end housing, and FIG5(d) is a stereoscopic view of the wire end housing;
  • FIG6 is a schematic diagram of the structure of a line end connector of an in-vehicle Ethernet connector provided by another embodiment of the present application, wherein FIG6(a) is a front view of the line end connector, FIG6(b) is a left view of the line end connector, FIG6(c) is a top view of the line end connector, FIG6(d) is a bottom view of the line end connector, and FIG6(e) is a stereoscopic view of the line end connector;
  • FIG8 is a schematic diagram of the structure of a terminal of an in-vehicle Ethernet connector provided by another embodiment of the present application, wherein FIG8(a) is a rear view of the terminal, FIG8(b) is a left view of the terminal, FIG8(c) is a top view of the terminal, and FIG8(d) is a B-B view of the terminal;
  • FIG9 is a perspective view of a terminal of an in-vehicle Ethernet connector provided by another embodiment of the present application.
  • FIG10 is a partially enlarged stereoscopic view of a terminal rear end of an in-vehicle Ethernet connector provided by another embodiment of the present application.
  • FIG11 is a schematic structural diagram of an in-vehicle Ethernet connector provided by another embodiment of the present application.
  • FIG12 is a C-C cross-sectional view of an in-vehicle Ethernet connector provided by another embodiment of the present application.
  • FIG13 is a D-D cross-sectional view of an in-vehicle Ethernet connector provided by another embodiment of the present application.
  • FIG. 8 is a schematic structural diagram of a riveted shell of an in-vehicle Ethernet connector
  • FIG. 9 is a stereoscopic diagram of a terminal of an in-vehicle Ethernet connector provided by another embodiment of the present application
  • FIG. 10 is a partially enlarged stereoscopic diagram of the rear end of a terminal of an in-vehicle Ethernet connector provided by another embodiment of the present application
  • FIG. 11 is a schematic structural diagram of an in-vehicle Ethernet connector provided by another embodiment of the present application
  • FIG. 12 is a C-C cross-sectional view of an in-vehicle Ethernet connector provided by another embodiment of the present application
  • the vehicle Ethernet connector includes a board-end connector 1, a shielding shell 2 of a U-shaped semi-enclosed structure, a pin 3, a wire end shell 4, a bridging clip 5, a wire end connector 6, a rivet shell 7 and a terminal 8;
  • the board-end connector 1 includes a plurality of pin holes 11 arranged at the rear, a pair of shielding shell plug holes 12 arranged at the top and a board-end buckle interface 13 arranged on the right;
  • the pin 3 and the shielding shell 2 are connected to the board-end connector 1 through the pin holes 11 and the shielding shell plug holes 12 respectively;
  • the right shell of the shielding shell 2 is provided with a shielding shell notch 21;
  • the wire end shell 4 includes a connector through hole 41 arranged on the inner side, a clamping groove 42 arranged on the side of the connector through hole 41 and a first wire end shell buckle portion
  • the part 72 is buckled with the wire shell buckling part 62, and the lower buckling part 73 of the wire shell is buckled with the wire terminal connector buckling part 63; the wire terminal connector 6 is inserted into the connector through-hole 41, and the lower buckling part 73 of the wire shell is buckled with the first wire terminal shell buckling part 43; the bridging clip 5 abuts the side of the rear end of the riveted wire shell 7; the wire terminal shell 4 is inserted into the board terminal connector 1, the right connecting part 45 of the wire terminal shell passes through the notch 21 of the shielding shell, the second wire terminal shell buckling part 44 is buckled with the board terminal buckle interface 13, and the pin 3 is connected to the terminal 8.
  • the in-vehicle Ethernet connector of the present application consists of two components: a board-side connector assembly and a line-side connector assembly, wherein the board-side connector assembly is assembled by inserting the shielding shell 2 from top to bottom into the shielding shell plug-in hole 12 of the board-side connector 1, and inserting the pin 3 into the pin hole 11; the line-side connector assembly is assembled by inserting the bridging clamp 5 into the clamping groove 42 of the line-end shell 4, the core wire is exposed at the end of the wire 9 after peeling, the core wire is riveted to the terminal 8, and then the terminal 8 is passed from the terminal hole 61 at the rear end of the line-end connector 6 to the front end, and then the front side of the riveted wire shell 7 is riveted to the outer sheath of the wire 9, the upper buckle part 72 and the lower buckle part 73 of the wire shell on the rear side of the riveted wire shell 7 are buckled with the line-end connector 6, and finally the line-end connector 6 is inserted into the line-
  • the bridging clip 5 connects the shielding shell 2 and the rivet shell 7, and these three components can be grounded through the grounding portion under the shielding shell 2.
  • the shielding shell 2 with a U-shaped semi-enclosed structure has greatly enhanced electromagnetic compatibility and anti-electromagnetic interference capabilities, and the shielding shell 2 is cleverly designed - the right shell is provided with a shielding shell notch 21, so that the assembly process is almost the same as before, and the wire end shell 4 is inserted after the shielding shell/board is inserted, and the wire end shell right connection part 45 on the right side of the wire end shell 4 will pass through the shielding shell notch 21, avoiding the problem of complicated assembly process caused by structural improvement.
  • the line end connector 6 also includes a plurality of card pin holes 64 arranged on the front end surface, and the upper surface of the cavity where the card pin holes 64 are located has no holes.
  • observation windows 65 are provided on both sides of the cavity where the card pin hole 64 is located.
  • the pin hole 64 is used to clamp the terminal 8 and is a window for withdrawing the terminal 8.
  • the pin hole 64 is set on the upper surface, and the spring in the terminal 8 may slide out to the outside and damage the spring when the core wire is pulled.
  • the pin hole is set on the front end surface, and the upper surface of the cavity is filled with no holes, so that the terminal can be easily clamped and withdrawn, while avoiding the problem of the spring slipping out.
  • the snap-on portion 63 of the wire end connector is a pair of square bosses; the snap-on portion 73 under the wire shell is a pair of square holes.
  • a downward-pointing snap-on hook 74 is provided below the lower snap-on portion 73 of the wire shell, and the first wire end shell snap-on portion 43 is snap-oned with the snap-on hook 74.
  • the line end connector snap-on portion 63 is a single boss; the wire shell lower snap-on portion 73 is a single hole, and the hole position is relatively large, and the larger portion is used to snap-on the first line end shell snap-on portion 43.
  • the structure in the prior art was not stable, and the snap-on was unstable when the product was shaken.
  • the line end connector 6 would shake and fall out, which would cause the line end connector snap-on portion 63 and the wire shell lower snap-on portion 73 to become loose, making the first line end shell snap-on portion 43 unstable.
  • a snap-on hook 74 is provided below the wire shell lower snap-on portion 73, and the snap-on hook 74 can prevent the line end connector snap-on portion 63 from falling out, thereby ensuring that the line end connector 6 and the rivet wire shell 7 are firmly connected.
  • the buckling portion 72 on the wire shell is an inner buckled and outer convex structure, so that it is tightly held when buckled, and at the same time, the outward protrusion is buckled with the buckling portion 62 of the wire shell.
  • the buckling portion 72 on the wire shell in the prior art is only an outward convex structure, which is only used to buckle with the wire shell buckling portion 62, and the buckling portion 72 on the wire shell itself does not have a locking function, resulting in a loose buckle.
  • the buckling portion 72 on the wire shell is designed as an inward buckling and outward convex structure, which can make the buckling portion 72 on the wire shell itself firmly buckled.
  • the rear end of the terminal 8 is a semi-closed cylindrical structure formed by bending a plane; an upper spring piece 81 is provided at the upper end of the rear end of the terminal 8 extending toward the front end, and a lower spring piece 82 convexly extending downward in a semicircular shape is provided below the upper spring piece 81.
  • an upper spring sheet groove 83 is provided in the middle of the left side plate of the upper spring sheet 81, and a planar bending structure is provided above the upper spring sheet groove 83 and is integrated with the upper spring sheet 81; a protective plate 84 is provided on the right side of the upper spring sheet 81; and a riveted portion 85 connected to the lower spring sheet 82 is provided at the rear of the protective plate 84.
  • the rear end of the terminal 8 is a semi-closed cylindrical structure, which is convenient for the molding and assembly of the upper spring piece 81 and the lower spring piece 82.
  • the following improvements can be made: 1.
  • the upper spring piece 81 originally had only a single upper end surface that was upturned, but it was changed to a flat bending structure, so that the upper spring piece 81 becomes a flat bending structure with the upper end surface and the left end surface integrated, which can greatly enhance the strength of the upper spring piece 81 and improve its service life; 2.
  • a protective plate 84 is added to the right end surface of the cylinder to protect the upper spring piece 81; 3.
  • the lower spring piece 82 is changed from a two-arm overlap to a riveted reinforcement by a riveted part 85, which improves the strength of the lower spring piece 82.
  • the front end of the wire end housing 4 is a flat end face, a housing end face boss 46 is provided below the end face, and a clamping groove boss 47 is extended forward from the clamping groove 42.
  • the lengths of the housing end face boss 46 and the clamping groove boss 47 extending forward from the end face are equal.
  • the wire end shell 4 in the prior art is protruding and the clamping groove 42 and other parts are flat.
  • the end face of this structure is prone to shrinkage and deformation, and it is difficult to make the connecting end face flat when connected to other parts.
  • the present application changes it to a flat end face of the shell, and a boss is provided on the periphery, and the clamping groove is also provided with a boss, which can improve the deformation problem and optimize the product molding quality.
  • the elastic secondary lock above the wire end housing 4 can increase the elasticity of the secondary locking force arm, making it easier for the secondary lock to be buckled in.
  • a serration 22 is provided at the front end or rear end of the left shell or the right shell of the shielding shell 2.
  • adding serrations 22 can play an anti-slip role and make the structure more stable.
  • the present invention improves the anti-interference ability and structural strength of the present invention by arranging a board-end connector, a shielding shell of a U-shaped semi-enclosed structure, a pin, a wire-end shell and other structures, can be mass-produced, and has a good market prospect.

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Abstract

A vehicle-mounted Ethernet connector, comprising a plate-end connector, a shielding casing having a U-shaped semi-enclosed structure, a contact pin, a wire-end casing, a bridging clamp, a wire-end connector, a riveting wire casing and a terminal. The shielding casing is inserted into the plate-end connector, and the contact pin is inserted into a contact pin hole to constitute a plate-end connector assembly. The bridging clamp is inserted into the wire-end casing, a core wire is exposed at an end part of a wire after stripping, and the core wire crimps the terminal. Then, the terminal is threaded via a terminal hole at a rear end of the wire-end connector, a front side of the riveting wire casing is riveted to a sheath of the wire, and an upper wire casing buckling part and a lower wire casing buckling part at a rear side of the riveting wire casing buckle the wire-end connector. Finally, the wire-end connector is inserted into the wire-end casing to constitute a wire-end connector assembly. The plate-end connector assembly and the wire-end connector assembly are then connected to constitute the vehicle-mounted Ethernet connector. The present application has the advantages of (1) high anti-interference capabilities, (2) a long service life for a terminal elastic piece, and (3) high structural strength.

Description

一种车载以太网连接器A vehicle-mounted Ethernet connector 技术领域Technical Field
本申请涉及电子技术领域,具体涉及一种车载以太网连接器。The present application relates to the field of electronic technology, and in particular to a vehicle-mounted Ethernet connector.
背景技术Background technique
近年来汽车行业尤其是智能汽车领域中发展迅速,其中2P单头线端连接器新方案为制作能与TE座子对插兼容的线端连接器为其中的重要零部件。申请人在研发的时候发现,现有技术的2P车载以太网连接器中存在诸多问题,如抗干扰能力弱、端子弹片使用寿命短、连接强度低等问题。对此,亟需开发一种抗干扰能力强、端子弹片使用寿命长,且结构强度高的车载以太网连接器。In recent years, the automotive industry, especially the field of smart cars, has developed rapidly. Among them, the new solution of 2P single-head line end connector is to make a line end connector that is compatible with TE socket as an important component. During the research and development, the applicant found that there are many problems in the 2P vehicle Ethernet connector of the prior art, such as weak anti-interference ability, short service life of the terminal spring clip, low connection strength and other problems. In this regard, it is urgent to develop a vehicle Ethernet connector with strong anti-interference ability, long service life of the terminal spring clip, and high structural strength.
技术问题technical problem
现有技术的2P车载以太网连接器中存在诸多问题,如抗干扰能力弱、端子弹片使用寿命短、连接强度低等问题。There are many problems in the existing 2P vehicle-mounted Ethernet connector, such as weak anti-interference ability, short service life of terminal spring clips, low connection strength and other problems.
技术解决方案Technical Solutions
为此,本发明的目的在于提出一种车载以太网连接器,抗干扰能力强。Therefore, the object of the present invention is to provide an in-vehicle Ethernet connector with strong anti-interference capability.
 为实现上述目的,本申请实施例公开了一种车载以太网连接器,包括板端连接器(1)、U型半包围结构的屏蔽壳(2)、插针(3)、线端外壳(4)、桥接夹(5)、线端连接器(6)、铆线壳(7)和端子(8);其中,所述板端连接器(1)包括若干个设置在后方的插针孔(11)、设置在上方的一对屏蔽壳插接孔(12)和设置在右侧的板端扣接口(13);所述插针(3)和所述屏蔽壳(2)分别通过所述插针孔(11)和屏蔽壳插接孔(12)与所述板端连接器(1)连接;所述屏蔽壳(2)的右壳设有屏蔽壳缺口(21);所述线端外壳(4)包括设置在内侧的连接器穿孔(41)、设置在连接器穿孔(41)侧面的夹槽(42)和底侧的第一线端外壳扣接部(43),还包括设置在右侧的第二线端外壳扣接部(44),所述第二线端外壳扣接部(44)与所述线端外壳(4)本体通过线端外壳右连接部(45)连接;所述桥接夹(5)插接于所述夹槽(42)中;所述线端连接器(6)包括设置在前端并贯穿后端的端子孔(61)、设置在上端面的线壳扣接部(62)以及设置在下端面的线端连接器扣接部(63);所述铆线壳(7)包括前侧的铆线部(71)、设置在后侧上方的线壳上扣接部(72)以及设置在后侧下方的线壳下扣接部(73);线材(9)的芯线部连接所述端子(8),所述端子(8)通过所述端子孔(61)连接所述线端连接器(6),所述铆线部(71)铆接所述线材(9)的外被部,所述线壳上扣接部(72)扣接所述线壳扣接部(62),所述线壳下扣接部(73)扣接所述线端连接器扣接部(63);所述线端连接器(6)插入所述连接器穿孔(41)中,且线壳下扣接部(73)扣接所述第一线端外壳扣接部(43);所述桥接夹(5)抵接所述铆线壳(7)后端的侧面;所述线端外壳(4)插入所述板端连接器(1)中,所述线端外壳右连接部(45)穿过屏蔽壳缺口(21),所述第二线端外壳扣接部(44)与所述板端扣接口(13)扣接,所述插针(3)连接所述端子(8)。  To achieve the above-mentioned purpose, an embodiment of the present application discloses an in-vehicle Ethernet connector, comprising a board-end connector (1), a shielding shell (2) with a U-shaped semi-enclosed structure, a pin (3), a wire end shell (4), a bridging clamp (5), a wire end connector (6), a rivet shell (7) and a terminal (8); wherein the board-end connector (1) comprises a plurality of pin holes (11) arranged at the rear, a pair of shielding shell plug holes (12) arranged at the top and a board-end buckle interface (13) arranged at the right side; the pin (3) and the shielding shell (2) are respectively connected to the pin holes (11) and the shielding shell plug holes (12) through the pin holes (11) and the shielding shell plug holes (12). The board-end connector (1) is connected; the right shell of the shielding shell (2) is provided with a shielding shell notch (21); the line end shell (4) comprises a connector through hole (41) arranged on the inside, a clamping groove (42) arranged on the side of the connector through hole (41) and a first line end shell buckle portion (43) on the bottom side, and also comprises a second line end shell buckle portion (44) arranged on the right side, the second line end shell buckle portion (44) is connected to the line end shell (4) body through the line end shell right connecting portion (45); the bridging clip (5) is inserted into the clamping groove (42); the line end connector (6) comprises a front end and A terminal hole (61) passing through the rear end, a wire shell buckle portion (62) arranged on the upper end surface, and a wire end connector buckle portion (63) arranged on the lower end surface; the riveted wire shell (7) comprises a riveted wire portion (71) on the front side, an upper wire shell buckle portion (72) arranged on the upper rear side, and a lower wire shell buckle portion (73) arranged on the lower rear side; the core wire portion of the wire material (9) is connected to the terminal (8), the terminal (8) is connected to the wire end connector (6) through the terminal hole (61), the riveted wire portion (71) is riveted to the outer jacket of the wire material (9), and the upper wire shell buckle portion (72) is buckled to the wire shell buckle portion ( 62), the lower buckle part (73) of the wire shell buckles the buckle part (63) of the wire end connector; the wire end connector (6) is inserted into the connector through hole (41), and the lower buckle part (73) of the wire shell buckles the first wire end shell buckle part (43); the bridging clip (5) abuts against the side surface of the rear end of the rivet shell (7); the wire end shell (4) is inserted into the board end connector (1), the right connecting part (45) of the wire end shell passes through the notch (21) of the shielding shell, the second wire end shell buckle part (44) is buckled with the board end buckle interface (13), and the pin (3) is connected to the terminal (8).
 另外,根据本申请上述技术方案的车载以太网连接器,还可以具有如下附加的技术特征:In addition, the vehicle-mounted Ethernet connector according to the above technical solution of this application may also have the following additional technical features:
可选地,所述线端连接器(6)还包括若干个设置在前端面的卡针孔(64),并且所述卡针孔(64)所在腔体的上表面无孔。Optionally, the line end connector (6) further comprises a plurality of card pin holes (64) arranged on the front end surface, and the upper surface of the cavity where the card pin holes (64) are located has no holes.
 可选地,并且所述卡针孔(64)所在腔体的两侧面设置有观察窗(65)。Optionally, observation windows (65) are provided on both sides of the cavity where the card pin hole (64) is located.
 可选地,所述线端连接器扣接部(63)为一对方形凸台;所述线壳下扣接部(73)为一对方形孔。Optionally, the wire end connector snap-on portion (63) is a pair of square bosses; the wire shell lower snap-on portion (73) is a pair of square holes.
 可选地,所述线壳下扣接部(73)的下方设置有向下的扣接勾(74),所述第一线端外壳扣接部(43)扣接所述扣接勾(74)。Optionally, a downward-facing snap-on hook (74) is provided below the lower snap-on portion (73) of the wire shell, and the first wire end shell snap-on portion (43) is snap-on to the snap-on hook (74).
 可选地,所述线壳上扣接部(72)为内扣外凸结构,使其扣合时抱紧,同时向外凸起处与所述线壳扣接部(62)扣接。Optionally, the buckling portion (72) on the wire shell is an inner buckled and outer convex structure, so that it is tightly held when buckled, and at the same time, the outward protrusion is buckled with the buckling portion (62) of the wire shell.
 可选地,所述端子(8)后端为平面弯折而成的半封闭的筒型结构;所述端子(8)后端的上端面向前端延伸处设有上弹片(81),所述上弹片(81)的下方设有向下凸的半圆弧状的下弹片(82)。Optionally, the rear end of the terminal (8) is a semi-closed cylindrical structure formed by bending a plane; an upper spring plate (81) is provided at the upper end of the rear end of the terminal (8) extending toward the front end, and a lower spring plate (82) convex downwardly in a semicircular shape is provided below the upper spring plate (81).
 可选地,所述上弹片(81)左侧板的中部设有上弹片槽(83),所述上弹片槽(83)上方与所述上弹片(81)为一体的平面弯折结构;所述上弹片(81)右侧设有保护板(84);所述保护板(84)的后方设有与所述下弹片(82)连接的铆紧部(85)。Optionally, an upper spring sheet groove (83) is provided in the middle of the left side plate of the upper spring sheet (81), and a planar bending structure is provided above the upper spring sheet groove (83) and is integrated with the upper spring sheet (81); a protective plate (84) is provided on the right side of the upper spring sheet (81); and a riveted portion (85) connected to the lower spring sheet (82) is provided at the rear of the protective plate (84).
 可选地,所述线端外壳(4)前端为平整的端面,该端面下方设有外壳端面凸台(46),所述夹槽(42)向前方延伸有夹槽凸台(47),所述外壳端面凸台(46)和所述夹槽凸台(47)自端面向前方延伸的长度相等。Optionally, the front end of the wire end housing (4) is a flat end face, a housing end face boss (46) is provided below the end face, the clamping groove (42) is provided with a clamping groove boss (47) extending forward, and the housing end face boss (46) and the clamping groove boss (47) have the same length extending forward from the end face.
 可选地,所述屏蔽壳(2)的左壳或右壳的前端或后端设置有锯齿(22)。Optionally, the front end or rear end of the left shell or the right shell of the shielding shell (2) is provided with saw teeth (22).
有益效果Beneficial Effects
本申请的有益效果在于:1、抗干扰能力强;2、端子弹片使用寿命长;3、结构强度高。The beneficial effects of the present application are: 1. Strong anti-interference capability; 2. Long service life of the terminal spring clip; 3. High structural strength.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请的一个实施例提供的一种车载以太网连接器的爆炸图;FIG1 is an exploded view of an in-vehicle Ethernet connector provided by one embodiment of the present application;
图2是本申请另一个实施例提供的一种车载以太网连接器的爆炸图;FIG2 is an exploded view of an in-vehicle Ethernet connector provided by another embodiment of the present application;
图3是本申请另一个实施例提供的一种车载以太网连接器的屏蔽壳的结构示意图;FIG3 is a schematic structural diagram of a shielding shell of an in-vehicle Ethernet connector provided by another embodiment of the present application;
图4是本申请另一个实施例提供的一种车载以太网连接器的板端连接器的结构示意图,其中图4(a)为板端连接器的主视图,图4(b)为板端连接器的后视图,图4(c)为板端连接器的右视图,图4(d)为板端连接器的立体图;FIG4 is a schematic diagram of the structure of a board-end connector of an in-vehicle Ethernet connector provided by another embodiment of the present application, wherein FIG4(a) is a front view of the board-end connector, FIG4(b) is a rear view of the board-end connector, FIG4(c) is a right view of the board-end connector, and FIG4(d) is a stereoscopic view of the board-end connector;
图5是本申请另一个实施例提供的一种车载以太网连接器的线端外壳的结构示意图,其中图5(a)为线端外壳的主视图,图5(b)为线端外壳的A-A剖面图,图5(c)为线端外壳的俯视图,图5(d)为线端外壳的立体图;FIG5 is a schematic diagram of the structure of a wire end housing of an in-vehicle Ethernet connector provided by another embodiment of the present application, wherein FIG5(a) is a front view of the wire end housing, FIG5(b) is an A-A cross-sectional view of the wire end housing, FIG5(c) is a top view of the wire end housing, and FIG5(d) is a stereoscopic view of the wire end housing;
图6是本申请另一个实施例提供的一种车载以太网连接器的线端连接器的结构示意图,其中图6(a)为线端连接器的主视图,图6(b)为线端连接器的左视图,图6(c)为线端连接器的俯视图,图6(d)为线端连接器的仰视图,图6(e)为线端连接器的立体图;FIG6 is a schematic diagram of the structure of a line end connector of an in-vehicle Ethernet connector provided by another embodiment of the present application, wherein FIG6(a) is a front view of the line end connector, FIG6(b) is a left view of the line end connector, FIG6(c) is a top view of the line end connector, FIG6(d) is a bottom view of the line end connector, and FIG6(e) is a stereoscopic view of the line end connector;
图7是本申请另一个实施例提供的一种车载以太网连接器的铆线壳的结构示意图,其中图7(a)为铆线壳的主视图,图7(b)为铆线壳的左视图,图7(c)为铆线壳的俯视图,图7(d)为铆线壳的仰视图,图7(e)为铆线壳的立体图,图7(f)为铆线壳的参考图;FIG7 is a schematic structural diagram of a rivet wire housing of an in-vehicle Ethernet connector provided by another embodiment of the present application, wherein FIG7(a) is a front view of the rivet wire housing, FIG7(b) is a left view of the rivet wire housing, FIG7(c) is a top view of the rivet wire housing, FIG7(d) is a bottom view of the rivet wire housing, FIG7(e) is a stereoscopic view of the rivet wire housing, and FIG7(f) is a reference view of the rivet wire housing;
图8是本申请另一个实施例提供的一种车载以太网连接器的端子的结构示意图,其中图8(a)为端子的后视图,其中图8(b)为端子的左视图,其中图8(c)为端子的俯视图,其中图8(d)为端子的B-B视图;FIG8 is a schematic diagram of the structure of a terminal of an in-vehicle Ethernet connector provided by another embodiment of the present application, wherein FIG8(a) is a rear view of the terminal, FIG8(b) is a left view of the terminal, FIG8(c) is a top view of the terminal, and FIG8(d) is a B-B view of the terminal;
图9是本申请另一个实施例提供的一种车载以太网连接器的端子的立体图;FIG9 is a perspective view of a terminal of an in-vehicle Ethernet connector provided by another embodiment of the present application;
图10是本申请另一个实施例提供的一种车载以太网连接器的端子后端的局部放大立体图;FIG10 is a partially enlarged stereoscopic view of a terminal rear end of an in-vehicle Ethernet connector provided by another embodiment of the present application;
图11是本申请另一个实施例提供的一种车载以太网连接器的结构示意图;FIG11 is a schematic structural diagram of an in-vehicle Ethernet connector provided by another embodiment of the present application;
图12是本申请另一个实施例提供的一种车载以太网连接器的C-C剖面图;FIG12 is a C-C cross-sectional view of an in-vehicle Ethernet connector provided by another embodiment of the present application;
图13是本申请另一个实施例提供的一种车载以太网连接器的D-D剖面图。FIG13 is a D-D cross-sectional view of an in-vehicle Ethernet connector provided by another embodiment of the present application.
附图标记:Reference numerals:
1-板端连接器,11-插针孔,12-屏蔽壳插接孔,13-板端扣接口,2-屏蔽壳,21-屏蔽壳缺口,22-锯齿,3-插针,4-线端外壳,41-连接器穿孔,42-夹槽,43-第一线端外壳扣接部,44-第二线端外壳扣接部,45-线端外壳右连接部,46-外壳端面凸台,47-夹槽凸台,5-桥接夹,6-线端连接器,61-端子孔,62-线壳扣接部,63-线端连接器扣接部,64-卡针孔,65-观察窗,7-铆线壳,71-铆线部,72-线壳上扣接部,73-线壳下扣接部,74-扣接勾,8-端子,81-上弹片,82-下弹片,83-上弹片槽,84-保护板,85-铆紧部。1-board end connector, 11-pin hole, 12-shielding shell plug hole, 13-board end buckle interface, 2-shielding shell, 21-shielding shell notch, 22-sawtooth, 3-pin, 4-wire end shell, 41-connector perforation, 42-clamping groove, 43-first wire end shell buckle connection part, 44-second wire end shell buckle connection part, 45-wire end shell right connection part, 46-shell end face boss, 47-clamping groove boss, 5-bridge clamp, 6-wire end connector, 61-terminal hole, 62-wire shell buckle connection part, 63-wire end connector buckle connection part, 64-pin hole, 65-observation window, 7-rivet shell, 71-rivet part, 72-wire shell upper buckle connection part, 73-wire shell lower buckle connection part, 74-buckle hook, 8-terminal, 81-upper spring sheet, 82-lower spring sheet, 83-upper spring sheet groove, 84-protection plate, 85-riveting part.
本发明的最佳实施方式Best Mode for Carrying Out the Invention
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的部件/元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or components/elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.
以下结合附图描述本申请实施例的车载以太网连接器的成型方法。The following describes a molding method of a vehicle-mounted Ethernet connector according to an embodiment of the present application in conjunction with the accompanying drawings.
 图1是本申请的一个实施例提供的一种车载以太网连接器的爆炸图,图2是本申请另一个实施例提供的一种车载以太网连接器的爆炸图,图3是本申请另一个实施例提供的一种车载以太网连接器的屏蔽壳的结构示意图,图4是本申请另一个实施例提供的一种车载以太网连接器的板端连接器的结构示意图,图5是本申请另一个实施例提供的一种车载以太网连接器的线端外壳的结构示意图,图6是本申请另一个实施例提供的一种车载以太网连接器的线端连接器的结构示意图,图7是本申请另一个实施例提供的一种车载以太网连接器的铆线壳的结构示意图,图8是本申请另一个实施例提供的一种车载以太网连接器的端子的结构示意图,图9是本申请另一个实施例提供的一种车载以太网连接器的端子的立体图,图10是本申请另一个实施例提供的一种车载以太网连接器的端子后端的局部放大立体图,图11是本申请另一个实施例提供的一种车载以太网连接器的结构示意图,图12是本申请另一个实施例提供的一种车载以太网连接器的C-C剖面图,图13是本申请另一个实施例提供的一种车载以太网连接器的D-D剖面图。如图1-13所示:该车载以太网连接器,包括板端连接器1、U型半包围结构的屏蔽壳2、插针3、线端外壳4、桥接夹5、线端连接器6、铆线壳7和端子8;其中,板端连接器1包括若干个设置在后方的插针孔11、设置在上方的一对屏蔽壳插接孔12和设置在右侧的板端扣接口13;插针3和屏蔽壳2分别通过插针孔11和屏蔽壳插接孔12与板端连接器1连接;屏蔽壳2的右壳设有屏蔽壳缺口21;线端外壳4包括设置在内侧的连接器穿孔41、设置在连接器穿孔41侧面的夹槽42和底侧的第一线端外壳扣接部43,还包括设置在右侧的第二线端外壳扣接部44,第二线端外壳扣接部44与线端外壳4本体通过线端外壳右连接部45连接;桥接夹5插接于夹槽42中;线端连接器6包括设置在前端并贯穿后端的端子孔61、设置在上端面的线壳扣接部62以及设置在下端面的线端连接器扣接部63;铆线壳7包括前侧的铆线部71、设置在后侧上方的线壳上扣接部72以及设置在后侧下方的线壳下扣接部73;线材9的芯线部连接端子8,端子8通过端子孔61连接线端连接器6,铆线部71铆接线材9的外被部,线壳上扣接部72扣接线壳扣接部62,线壳下扣接部73扣接线端连接器扣接部63;线端连接器6插入连接器穿孔41中,且线壳下扣接部73扣接第一线端外壳扣接部43;桥接夹5抵接铆线壳7后端的侧面;线端外壳4插入板端连接器1中,线端外壳右连接部45穿过屏蔽壳缺口21,第二线端外壳扣接部44与板端扣接口13扣接,插针3连接端子8。Figure 1 is an exploded view of an in-vehicle Ethernet connector provided by one embodiment of the present application, Figure 2 is an exploded view of an in-vehicle Ethernet connector provided by another embodiment of the present application, Figure 3 is a structural schematic diagram of a shielding shell of an in-vehicle Ethernet connector provided by another embodiment of the present application, Figure 4 is a structural schematic diagram of a board-end connector of an in-vehicle Ethernet connector provided by another embodiment of the present application, Figure 5 is a structural schematic diagram of a wire-end housing of an in-vehicle Ethernet connector provided by another embodiment of the present application, Figure 6 is a structural schematic diagram of a wire-end connector of an in-vehicle Ethernet connector provided by another embodiment of the present application, and Figure 7 is a structural schematic diagram of a FIG. 8 is a schematic structural diagram of a riveted shell of an in-vehicle Ethernet connector, FIG. 9 is a stereoscopic diagram of a terminal of an in-vehicle Ethernet connector provided by another embodiment of the present application, FIG. 10 is a partially enlarged stereoscopic diagram of the rear end of a terminal of an in-vehicle Ethernet connector provided by another embodiment of the present application, FIG. 11 is a schematic structural diagram of an in-vehicle Ethernet connector provided by another embodiment of the present application, FIG. 12 is a C-C cross-sectional view of an in-vehicle Ethernet connector provided by another embodiment of the present application, and FIG. 13 is a D-D cross-sectional view of an in-vehicle Ethernet connector provided by another embodiment of the present application. As shown in FIG1-13: the vehicle Ethernet connector includes a board-end connector 1, a shielding shell 2 of a U-shaped semi-enclosed structure, a pin 3, a wire end shell 4, a bridging clip 5, a wire end connector 6, a rivet shell 7 and a terminal 8; wherein the board-end connector 1 includes a plurality of pin holes 11 arranged at the rear, a pair of shielding shell plug holes 12 arranged at the top and a board-end buckle interface 13 arranged on the right; the pin 3 and the shielding shell 2 are connected to the board-end connector 1 through the pin holes 11 and the shielding shell plug holes 12 respectively; the right shell of the shielding shell 2 is provided with a shielding shell notch 21; the wire end shell 4 includes a connector through hole 41 arranged on the inner side, a clamping groove 42 arranged on the side of the connector through hole 41 and a first wire end shell buckle portion 43 on the bottom side, and also includes a second wire end shell buckle portion 44 arranged on the right side, and the second wire end shell buckle portion 44 is connected to the wire end shell 4 body through the wire end shell right connecting portion 45; the bridging clip 5 is inserted into the clamping groove 42; the wire end connector 6 The terminal hole 61 is provided at the front end and passes through the rear end, the wire shell buckle part 62 is provided at the upper end surface, and the wire end connector buckle part 63 is provided at the lower end surface; the riveted wire shell 7 includes a riveted wire part 71 at the front side, a wire shell upper buckle part 72 provided at the upper rear side, and a wire shell lower buckle part 73 provided at the lower rear side; the core wire part of the wire 9 is connected to the terminal 8, the terminal 8 is connected to the wire end connector 6 through the terminal hole 61, the riveted wire part 71 rivets the outer part of the wire 9, and the wire shell upper buckle part 72 is provided at the upper rear side. The part 72 is buckled with the wire shell buckling part 62, and the lower buckling part 73 of the wire shell is buckled with the wire terminal connector buckling part 63; the wire terminal connector 6 is inserted into the connector through-hole 41, and the lower buckling part 73 of the wire shell is buckled with the first wire terminal shell buckling part 43; the bridging clip 5 abuts the side of the rear end of the riveted wire shell 7; the wire terminal shell 4 is inserted into the board terminal connector 1, the right connecting part 45 of the wire terminal shell passes through the notch 21 of the shielding shell, the second wire terminal shell buckling part 44 is buckled with the board terminal buckle interface 13, and the pin 3 is connected to the terminal 8.
 具体地,本申请的车载以太网连接器由两个部件组成——板端连接器组件和线端连接器组件,其中板端连接器组件,通过屏蔽壳2自上而下地插入板端连接器1的屏蔽壳插接孔12中,并将插针3插入插针孔11中,从而组装而成;线端连接器组件,通过桥接夹5插入线端外壳4的夹槽42中,线材9剥皮后端部露出芯线,芯线铆压端子8,然后将端子8自线端连接器6的后端的端子孔61穿进至前端,再将铆线壳7的前侧铆紧线材9的外被,铆线壳7后侧的线壳上扣接部72和线壳下扣接部73扣接线端连接器6,最后将线端连接器6插入线端外壳4,从而组装而成。Specifically, the in-vehicle Ethernet connector of the present application consists of two components: a board-side connector assembly and a line-side connector assembly, wherein the board-side connector assembly is assembled by inserting the shielding shell 2 from top to bottom into the shielding shell plug-in hole 12 of the board-side connector 1, and inserting the pin 3 into the pin hole 11; the line-side connector assembly is assembled by inserting the bridging clamp 5 into the clamping groove 42 of the line-end shell 4, the core wire is exposed at the end of the wire 9 after peeling, the core wire is riveted to the terminal 8, and then the terminal 8 is passed from the terminal hole 61 at the rear end of the line-end connector 6 to the front end, and then the front side of the riveted wire shell 7 is riveted to the outer sheath of the wire 9, the upper buckle part 72 and the lower buckle part 73 of the wire shell on the rear side of the riveted wire shell 7 are buckled with the line-end connector 6, and finally the line-end connector 6 is inserted into the line-end shell 4 to be assembled.
 需要说明的是,如图13所示,桥接夹5连接屏蔽壳2和铆线壳7,这三个组件可通过屏蔽壳2下方的接地部,起到接地的功能。此外,U型半包围结构的屏蔽壳2与现有技术中的无屏蔽壳或者简单的屏蔽挡板相比,电磁兼容性以及抗电磁干扰能力大幅增强,而且屏蔽壳2巧妙的设计——右壳设有屏蔽壳缺口21,使得组装工艺与原来几乎相同,均为插入屏蔽壳/板后插入线端外壳4,线端外壳4右侧的线端外壳右连接部45会穿过屏蔽壳缺口21,避免了结构改进而造成的组装工艺变复杂的问题。It should be noted that, as shown in FIG13 , the bridging clip 5 connects the shielding shell 2 and the rivet shell 7, and these three components can be grounded through the grounding portion under the shielding shell 2. In addition, compared with the shielding shell without a shielding shell or a simple shielding baffle in the prior art, the shielding shell 2 with a U-shaped semi-enclosed structure has greatly enhanced electromagnetic compatibility and anti-electromagnetic interference capabilities, and the shielding shell 2 is cleverly designed - the right shell is provided with a shielding shell notch 21, so that the assembly process is almost the same as before, and the wire end shell 4 is inserted after the shielding shell/board is inserted, and the wire end shell right connection part 45 on the right side of the wire end shell 4 will pass through the shielding shell notch 21, avoiding the problem of complicated assembly process caused by structural improvement.
 根据本申请的车载以太网连接器,U型半包围结构的屏蔽壳2可在保证组装工艺几乎不变的同时,大幅增强电磁兼容性和抗电磁干扰能力。According to the vehicle-mounted Ethernet connector of the present application, the shielding shell 2 with a U-shaped semi-enclosed structure can greatly enhance the electromagnetic compatibility and anti-electromagnetic interference capabilities while ensuring that the assembly process remains almost unchanged.
 根据本申请的一个实施例,线端连接器6还包括若干个设置在前端面的卡针孔64,并且卡针孔64所在腔体的上表面无孔。According to one embodiment of the present application, the line end connector 6 also includes a plurality of card pin holes 64 arranged on the front end surface, and the upper surface of the cavity where the card pin holes 64 are located has no holes.
 根据本申请的一个实施例,并且卡针孔64所在腔体的两侧面设置有观察窗65。According to one embodiment of the present application, observation windows 65 are provided on both sides of the cavity where the card pin hole 64 is located.
 具体地,如图6所示:卡针孔64用于卡住端子8以及用于退端子8的窗口。现有技术中卡针孔64设置在上表面,端子8中的弹片有可能滑出外侧,并在芯线抽拉时损坏弹片。本申请中卡针孔设置在前端面,而且腔体上表面填平无孔,使得端子可便捷地卡住和退端子的同时,避免了弹片滑出的问题。Specifically, as shown in Figure 6: the pin hole 64 is used to clamp the terminal 8 and is a window for withdrawing the terminal 8. In the prior art, the pin hole 64 is set on the upper surface, and the spring in the terminal 8 may slide out to the outside and damage the spring when the core wire is pulled. In the present application, the pin hole is set on the front end surface, and the upper surface of the cavity is filled with no holes, so that the terminal can be easily clamped and withdrawn, while avoiding the problem of the spring slipping out.
 根据本申请的一个实施例,线端连接器扣接部63为一对方形凸台;线壳下扣接部73为一对方形孔。According to one embodiment of the present application, the snap-on portion 63 of the wire end connector is a pair of square bosses; the snap-on portion 73 under the wire shell is a pair of square holes.
 根据本申请的一个实施例,线壳下扣接部73的下方设置有向下的扣接勾74,第一线端外壳扣接部43扣接扣接勾74。According to one embodiment of the present application, a downward-pointing snap-on hook 74 is provided below the lower snap-on portion 73 of the wire shell, and the first wire end shell snap-on portion 43 is snap-oned with the snap-on hook 74.
 具体地,如图6-7所示:现有技术中线端连接器扣接部63为单一的凸台;线壳下扣接部73为单一孔,且孔位较大,大出的部分用于扣接第一线端外壳扣接部43。而申请人在使用时以及对产品进行按压、拉伸测试时发现现有技术中的结构并不稳定,产品晃动时扣接不稳,比如说,线端连接器6晃动脱出会导致线端连接器扣接部63和线壳下扣接部73出现松动,使得第一线端外壳扣接部43扣接不稳。而本申请中线壳下扣接部73下方设置有扣接勾74,扣接勾74可妨碍线端连接器扣接部63脱出,保证线端连接器6和铆线壳7连接稳固。Specifically, as shown in Figures 6-7: in the prior art, the line end connector snap-on portion 63 is a single boss; the wire shell lower snap-on portion 73 is a single hole, and the hole position is relatively large, and the larger portion is used to snap-on the first line end shell snap-on portion 43. However, when the applicant was in use and when performing press and stretch tests on the product, he found that the structure in the prior art was not stable, and the snap-on was unstable when the product was shaken. For example, the line end connector 6 would shake and fall out, which would cause the line end connector snap-on portion 63 and the wire shell lower snap-on portion 73 to become loose, making the first line end shell snap-on portion 43 unstable. In the present application, a snap-on hook 74 is provided below the wire shell lower snap-on portion 73, and the snap-on hook 74 can prevent the line end connector snap-on portion 63 from falling out, thereby ensuring that the line end connector 6 and the rivet wire shell 7 are firmly connected.
 根据本申请的一个实施例,线壳上扣接部72为内扣外凸结构,使其扣合时抱紧,同时向外凸起处与线壳扣接部62扣接。According to one embodiment of the present application, the buckling portion 72 on the wire shell is an inner buckled and outer convex structure, so that it is tightly held when buckled, and at the same time, the outward protrusion is buckled with the buckling portion 62 of the wire shell.
 具体地,如图2、7所示:现有技术中的线壳上扣接部72仅为外凸结构,仅用于与线壳扣接部62扣接,而线壳上扣接部72本身不具备锁紧功能,导致本身扣合不紧。如图7所示,本申请的一个实施例中线壳上扣接部72设计为内扣外凸结构,可使线壳上扣接部72本身扣合稳固。Specifically, as shown in Figures 2 and 7: the buckling portion 72 on the wire shell in the prior art is only an outward convex structure, which is only used to buckle with the wire shell buckling portion 62, and the buckling portion 72 on the wire shell itself does not have a locking function, resulting in a loose buckle. As shown in Figure 7, in one embodiment of the present application, the buckling portion 72 on the wire shell is designed as an inward buckling and outward convex structure, which can make the buckling portion 72 on the wire shell itself firmly buckled.
 根据本申请的一个实施例,端子8后端为平面弯折而成的半封闭的筒型结构;端子8后端的上端面向前端延伸处设有上弹片81,上弹片81的下方设有向下凸的半圆弧状的下弹片82。According to one embodiment of the present application, the rear end of the terminal 8 is a semi-closed cylindrical structure formed by bending a plane; an upper spring piece 81 is provided at the upper end of the rear end of the terminal 8 extending toward the front end, and a lower spring piece 82 convexly extending downward in a semicircular shape is provided below the upper spring piece 81.
 根据本申请的一个实施例,上弹片81左侧板的中部设有上弹片槽83,上弹片槽83上方与上弹片81为一体的平面弯折结构;上弹片81右侧设有保护板84;保护板84的后方设有与下弹片82连接的铆紧部85。According to one embodiment of the present application, an upper spring sheet groove 83 is provided in the middle of the left side plate of the upper spring sheet 81, and a planar bending structure is provided above the upper spring sheet groove 83 and is integrated with the upper spring sheet 81; a protective plate 84 is provided on the right side of the upper spring sheet 81; and a riveted portion 85 connected to the lower spring sheet 82 is provided at the rear of the protective plate 84.
 具体地,如图8-10所示:端子8的后端为为半封闭的筒型结构,便于上弹片81和下弹片82的成型和装配。而且在另一个实施例中,由于是筒型结构,可有以下改良:1、上弹片81原来只有单一的上端面上翘,而由此改为平面弯折结构,使上弹片81成为上端面和左端面一体的平面弯折结构,可极大增强上弹片81的强度,提高使用寿命;2、筒型的右端面增设保护板84,起到保护上弹片81的作用;3、下弹片82由二臂搭联改为由铆紧部85的铆紧加强,提高了下弹片82的强度。Specifically, as shown in Figures 8-10: the rear end of the terminal 8 is a semi-closed cylindrical structure, which is convenient for the molding and assembly of the upper spring piece 81 and the lower spring piece 82. In another embodiment, due to the cylindrical structure, the following improvements can be made: 1. The upper spring piece 81 originally had only a single upper end surface that was upturned, but it was changed to a flat bending structure, so that the upper spring piece 81 becomes a flat bending structure with the upper end surface and the left end surface integrated, which can greatly enhance the strength of the upper spring piece 81 and improve its service life; 2. A protective plate 84 is added to the right end surface of the cylinder to protect the upper spring piece 81; 3. The lower spring piece 82 is changed from a two-arm overlap to a riveted reinforcement by a riveted part 85, which improves the strength of the lower spring piece 82.
 根据本申请的一个实施例,线端外壳4前端为平整的端面,该端面下方设有外壳端面凸台46,夹槽42向前方延伸有夹槽凸台47,外壳端面凸台46和夹槽凸台47自端面向前方延伸的长度相等。According to one embodiment of the present application, the front end of the wire end housing 4 is a flat end face, a housing end face boss 46 is provided below the end face, and a clamping groove boss 47 is extended forward from the clamping groove 42. The lengths of the housing end face boss 46 and the clamping groove boss 47 extending forward from the end face are equal.
 具体地,如图5所示:现有技术中的线端外壳4凸出与夹槽42等部件平整,这种结构的端面容易缩水变形,在与其他部件连接时连接端面难以平整。本申请将其改为外壳平整端面,而外围设有凸台,以及夹槽也设有凸台,可改善变形问题,优化产品成型质量。Specifically, as shown in Figure 5: the wire end shell 4 in the prior art is protruding and the clamping groove 42 and other parts are flat. The end face of this structure is prone to shrinkage and deformation, and it is difficult to make the connecting end face flat when connected to other parts. The present application changes it to a flat end face of the shell, and a boss is provided on the periphery, and the clamping groove is also provided with a boss, which can improve the deformation problem and optimize the product molding quality.
 此外,线端外壳4上方的弹性二次锁,可增加二次锁力臂的弹性,便于二次锁扣入。In addition, the elastic secondary lock above the wire end housing 4 can increase the elasticity of the secondary locking force arm, making it easier for the secondary lock to be buckled in.
 根据本申请的一个实施例,屏蔽壳2的左壳或右壳的前端或后端设置有锯齿22。According to one embodiment of the present application, a serration 22 is provided at the front end or rear end of the left shell or the right shell of the shielding shell 2.
 具体地,如图3所示:增设锯齿22可起到防滑的作用,使结构更加稳。Specifically, as shown in Figure 3: adding serrations 22 can play an anti-slip role and make the structure more stable.
 上述实施例为本申请较佳的实现方案,除此之外,本申请还可以其它方式实现,在不脱离本申请构思的前提下任何显而易见的替换均在本申请的保护范围之内。The above-mentioned embodiments are the best implementation schemes for the present application. In addition, the present application can also be implemented in other ways. Any obvious replacements that do not deviate from the concept of the present application are within the protection scope of the present application.
工业实用性Industrial Applicability
本发明通过设置板端连接器、U型半包围结构的屏蔽壳、插针、线端外壳等结构,提高了本发明抗干扰能力、结构强度,可以大规模生产,具有良好的市场前景。The present invention improves the anti-interference ability and structural strength of the present invention by arranging a board-end connector, a shielding shell of a U-shaped semi-enclosed structure, a pin, a wire-end shell and other structures, can be mass-produced, and has a good market prospect.

Claims (10)

  1.  一种车载以太网连接器,其特征在于,包括:板端连接器(1)、U型半包围结构的屏蔽壳(2)、插针(3)、线端外壳(4)、桥接夹(5)、线端连接器(6)、铆线壳(7)和端子(8);A vehicle-mounted Ethernet connector, characterized in that it comprises: a board-end connector (1), a shielding shell (2) of a U-shaped semi-enclosed structure, a pin (3), a line-end shell (4), a bridging clip (5), a line-end connector (6), a rivet shell (7) and a terminal (8);
    其中,所述板端连接器(1)包括若干个设置在后方的插针孔(11)、设置在上方的一对屏蔽壳插接孔(12)和设置在右侧的板端扣接口(13);所述插针(3)和所述屏蔽壳(2)分别通过所述插针孔(11)和屏蔽壳插接孔(12)与所述板端连接器(1)连接;The board-end connector (1) comprises a plurality of pin holes (11) arranged at the rear, a pair of shield shell plug holes (12) arranged at the top, and a board-end buckle interface (13) arranged at the right side; the pin (3) and the shield shell (2) are connected to the board-end connector (1) via the pin holes (11) and the shield shell plug holes (12), respectively;
    所述屏蔽壳(2)的右壳设有屏蔽壳缺口(21);The right shell of the shielding shell (2) is provided with a shielding shell notch (21);
    所述线端外壳(4)包括设置在内侧的连接器穿孔(41)、设置在连接器穿孔(41)侧面的夹槽(42)和底侧的第一线端外壳扣接部(43),还包括设置在右侧的第二线端外壳扣接部(44),所述第二线端外壳扣接部(44)与所述线端外壳(4)本体通过线端外壳右连接部(45)连接;所述桥接夹(5)插接于所述夹槽(42)中;The wire end housing (4) comprises a connector through hole (41) arranged on the inner side, a clamping groove (42) arranged on the side of the connector through hole (41), and a first wire end housing buckling portion (43) on the bottom side, and also comprises a second wire end housing buckling portion (44) arranged on the right side, wherein the second wire end housing buckling portion (44) is connected to the wire end housing (4) body via a wire end housing right connecting portion (45); the bridging clip (5) is inserted into the clamping groove (42);
    所述线端连接器(6)包括设置在前端并贯穿后端的端子孔(61)、设置在上端面的线壳扣接部(62)以及设置在下端面的线端连接器扣接部(63);The wire end connector (6) comprises a terminal hole (61) arranged at the front end and penetrating the rear end, a wire housing buckle connection portion (62) arranged at the upper end surface, and a wire end connector buckle connection portion (63) arranged at the lower end surface;
    所述铆线壳(7)包括前侧的铆线部(71)、设置在后侧上方的线壳上扣接部(72)以及设置在后侧下方的线壳下扣接部(73);The rivet wire shell (7) comprises a rivet wire portion (71) on the front side, an upper wire shell buckle portion (72) arranged above the rear side, and a lower wire shell buckle portion (73) arranged below the rear side;
    线材(9)的芯线部连接所述端子(8),所述端子(8)通过所述端子孔(61)连接所述线端连接器(6),所述铆线部(71)铆接所述线材(9)的外被部,所述线壳上扣接部(72)扣接所述线壳扣接部(62),所述线壳下扣接部(73)扣接所述线端连接器扣接部(63);The core wire portion of the wire material (9) is connected to the terminal (8), the terminal (8) is connected to the wire end connector (6) through the terminal hole (61), the rivet wire portion (71) is riveted to the outer jacket portion of the wire material (9), the upper buckle portion (72) of the wire housing is buckled to the buckle portion (62) of the wire housing, and the lower buckle portion (73) of the wire housing is buckled to the buckle portion (63) of the wire end connector;
    所述线端连接器(6)插入所述连接器穿孔(41)中,且线壳下扣接部(73)扣接所述第一线端外壳扣接部(43);所述桥接夹(5)抵接所述铆线壳(7)后端的侧面;所述线端外壳(4)插入所述板端连接器(1)中,所述线端外壳右连接部(45)穿过屏蔽壳缺口(21),所述第二线端外壳扣接部(44)与所述板端扣接口(13)扣接,所述插针(3)连接所述端子(8)。The wire end connector (6) is inserted into the connector through-hole (41), and the lower buckle portion (73) of the wire shell buckles the first wire end shell buckle portion (43); the bridging clip (5) abuts against the side surface of the rear end of the rivet shell (7); the wire end shell (4) is inserted into the board end connector (1), the right connecting portion (45) of the wire end shell passes through the notch (21) of the shielding shell, the second wire end shell buckle portion (44) buckles with the board end buckle interface (13), and the plug pin (3) is connected to the terminal (8).
  2.  根据权利要求1所述的一种车载以太网连接器,其特征在于:所述线端连接器(6)还包括若干个设置在前端面的卡针孔(64),并且所述卡针孔(64)所在腔体的上表面无孔。An in-vehicle Ethernet connector according to claim 1, characterized in that: the line end connector (6) also includes a plurality of card pin holes (64) arranged on the front end surface, and the upper surface of the cavity where the card pin holes (64) are located has no holes.
  3.  根据权利要求2所述的一种车载以太网连接器,其特征在于:并且所述卡针孔(64)所在腔体的两侧面设置有观察窗(65)。The in-vehicle Ethernet connector according to claim 2 is characterized in that: observation windows (65) are provided on both sides of the cavity where the card pin hole (64) is located.
  4.  根据权利要求1所述的一种车载以太网连接器,其特征在于:所述线端连接器扣接部(63)为一对方形凸台;所述线壳下扣接部(73)为一对方形孔。An in-vehicle Ethernet connector according to claim 1, characterized in that: the wire end connector snap-on portion (63) is a pair of square bosses; the wire shell lower snap-on portion (73) is a pair of square holes.
  5.  根据权利要求4所述的一种车载以太网连接器,其特征在于:所述线壳下扣接部(73)的下方设置有向下的扣接勾(74),所述第一线端外壳扣接部(43)扣接所述扣接勾(74)。An in-vehicle Ethernet connector according to claim 4, characterized in that: a downward snap-on hook (74) is provided below the lower snap-on portion (73) of the wire shell, and the first wire end shell snap-on portion (43) is snap-on to the snap-on hook (74).
  6.  根据权利要求1所述的一种车载以太网连接器,其特征在于:所述线壳上扣接部(72)为内扣外凸结构,使其扣合时抱紧,同时向外凸起处与所述线壳扣接部(62)扣接。The in-vehicle Ethernet connector according to claim 1 is characterized in that the buckling portion (72) on the wire shell is an inner buckled and outer convex structure, so that it is tightly held when buckled, and at the same time, the outward protrusion is buckled with the buckling portion (62) of the wire shell.
  7.  根据权利要求1所述的一种车载以太网连接器,其特征在于:所述端子(8)后端为平面弯折而成的半封闭的筒型结构;所述端子(8)后端的上端面向前端延伸处设有上弹片(81),所述上弹片(81)的下方设有向下凸的半圆弧状的下弹片(82)。An in-vehicle Ethernet connector according to claim 1, characterized in that: the rear end of the terminal (8) is a semi-closed cylindrical structure formed by bending a plane; an upper spring plate (81) is provided at the upper end of the rear end of the terminal (8) extending toward the front end, and a downwardly convex semicircular arc-shaped lower spring plate (82) is provided below the upper spring plate (81).
  8.  根据权利要求7所述的一种车载以太网连接器,其特征在于:所述上弹片(81)左侧板的中部设有上弹片槽(83),所述上弹片槽(83)上方与所述上弹片(81)为一体的平面弯折结构;所述上弹片(81)右侧设有保护板(84);所述保护板(84)的后方设有与所述下弹片(82)连接的铆紧部(85)。An in-vehicle Ethernet connector according to claim 7, characterized in that: an upper spring sheet groove (83) is provided in the middle of the left side plate of the upper spring sheet (81), and a planar bending structure is provided above the upper spring sheet groove (83) and is integrated with the upper spring sheet (81); a protective plate (84) is provided on the right side of the upper spring sheet (81); and a riveting portion (85) connected to the lower spring sheet (82) is provided at the rear of the protective plate (84).
  9.  根据权利要求1所述的一种车载以太网连接器,其特征在于:所述线端外壳(4)前端为平整的端面,该端面下方设有外壳端面凸台(46),所述夹槽(42)向前方延伸有夹槽凸台(47),所述外壳端面凸台(46)和所述夹槽凸台(47)自端面向前方延伸的长度相等。An in-vehicle Ethernet connector according to claim 1, characterized in that: the front end of the wire end shell (4) is a flat end face, a shell end face boss (46) is provided below the end face, the clamping groove (42) extends forward with a clamping groove boss (47), and the shell end face boss (46) and the clamping groove boss (47) have the same length extending from the end face to the front.
  10.  根据权利要求1所述的一种车载以太网连接器,其特征在于:所述屏蔽壳(2)的左壳或右壳的前端或后端设置有锯齿(22)。An in-vehicle Ethernet connector according to claim 1, characterized in that: a serration (22) is provided at the front end or rear end of the left shell or the right shell of the shielding shell (2).
PCT/CN2023/105926 2022-12-07 2023-07-05 Vehicle-mounted ethernet connector WO2024119814A1 (en)

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CN115693301A (en) * 2022-12-07 2023-02-03 广东铭基高科电子股份有限公司 Vehicle-mounted Ethernet connector

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CN111682372A (en) * 2020-06-30 2020-09-18 立讯精密工业(昆山)有限公司 Connector structure
CN115693301A (en) * 2022-12-07 2023-02-03 广东铭基高科电子股份有限公司 Vehicle-mounted Ethernet connector
CN218648256U (en) * 2022-12-07 2023-03-17 广东铭基高科电子股份有限公司 Vehicle-mounted Ethernet connector

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