WO2024119783A1 - Anti-seismic and weather-proof steel plate for v-series 550 mpa building structure, and manufacturing method therefor - Google Patents
Anti-seismic and weather-proof steel plate for v-series 550 mpa building structure, and manufacturing method therefor Download PDFInfo
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- WO2024119783A1 WO2024119783A1 PCT/CN2023/102695 CN2023102695W WO2024119783A1 WO 2024119783 A1 WO2024119783 A1 WO 2024119783A1 CN 2023102695 W CN2023102695 W CN 2023102695W WO 2024119783 A1 WO2024119783 A1 WO 2024119783A1
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 94
- 239000010959 steel Substances 0.000 title claims abstract description 94
- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- 238000005096 rolling process Methods 0.000 claims abstract description 71
- 238000001816 cooling Methods 0.000 claims abstract description 37
- 238000010438 heat treatment Methods 0.000 claims abstract description 32
- 230000007797 corrosion Effects 0.000 claims abstract description 25
- 238000005260 corrosion Methods 0.000 claims abstract description 25
- 239000012535 impurity Substances 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 23
- 229910052802 copper Inorganic materials 0.000 claims description 18
- 229910052759 nickel Inorganic materials 0.000 claims description 14
- 229910052757 nitrogen Inorganic materials 0.000 claims description 11
- 229910001562 pearlite Inorganic materials 0.000 claims description 11
- 229910052698 phosphorus Inorganic materials 0.000 claims description 10
- 229910000859 α-Fe Inorganic materials 0.000 claims description 10
- 229910052804 chromium Inorganic materials 0.000 claims description 9
- 238000005452 bending Methods 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 8
- 229910052710 silicon Inorganic materials 0.000 claims description 8
- 229910052717 sulfur Inorganic materials 0.000 claims description 8
- 229910052720 vanadium Inorganic materials 0.000 claims description 8
- 229910001568 polygonal ferrite Inorganic materials 0.000 claims description 6
- 229910052748 manganese Inorganic materials 0.000 claims description 5
- 229910000870 Weathering steel Inorganic materials 0.000 claims description 4
- 238000009661 fatigue test Methods 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 22
- 239000010949 copper Substances 0.000 description 19
- 238000005728 strengthening Methods 0.000 description 19
- 230000000052 comparative effect Effects 0.000 description 14
- 229910001566 austenite Inorganic materials 0.000 description 13
- 239000000203 mixture Substances 0.000 description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- 229910052799 carbon Inorganic materials 0.000 description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 10
- 230000000694 effects Effects 0.000 description 10
- 239000011651 chromium Substances 0.000 description 9
- 238000001556 precipitation Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 230000035882 stress Effects 0.000 description 9
- 238000012545 processing Methods 0.000 description 8
- 238000001953 recrystallisation Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 230000007423 decrease Effects 0.000 description 6
- 239000011572 manganese Substances 0.000 description 6
- 238000003466 welding Methods 0.000 description 6
- 238000007796 conventional method Methods 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 239000007769 metal material Substances 0.000 description 5
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 238000009863 impact test Methods 0.000 description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 238000005482 strain hardening Methods 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- 229910000746 Structural steel Inorganic materials 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910001563 bainite Inorganic materials 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 229910000734 martensite Inorganic materials 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
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- 239000006104 solid solution Substances 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
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- 239000010703 silicon Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- ALKZAGKDWUSJED-UHFFFAOYSA-N dinuclear copper ion Chemical compound [Cu].[Cu] ALKZAGKDWUSJED-UHFFFAOYSA-N 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
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- 150000002430 hydrocarbons Chemical class 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- 238000013021 overheating Methods 0.000 description 1
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- 239000010970 precious metal Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
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- 239000011241 protective layer Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
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- 230000001172 regenerating effect Effects 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0205—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/009—Pearlite
Definitions
- the present invention relates to the technical field of hot-rolled plates and strips, specifically the technical field of earthquake-resistant and weather-resistant steel plates, and in particular to a V-series 550MPa-grade earthquake-resistant and weather-resistant steel plate for building structures and a preparation method thereof.
- Steel structure buildings have the advantages of light weight, high strength, convenient installation, short construction period, and high recycling rate. Therefore, the application of steel for building structures has developed rapidly.
- Traditional building structure steels such as carbon structural steel and low-alloy high-strength steel are prone to corrosion due to their poor corrosion resistance, which greatly shortens the service life of steel structure buildings. Therefore, they are rust-proofed and painted during use, which not only increases the cost of steel structure buildings, but also causes environmental pollution problems. Therefore, high-performance building structure steel needs to have excellent atmospheric corrosion resistance.
- my country is an earthquake-prone area, and there are as many as 101 earthquake zones (above magnitude 7) that should be fortified for earthquakes, accounting for 32.5% of the country's total area. Therefore, in order to achieve the goal of "small earthquakes are not damaged, heavy earthquakes can be repaired, and large earthquakes do not collapse", high-performance building structure steel also needs to have excellent seismic resistance.
- V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structures and a preparation method thereof are provided.
- the atmospheric corrosion resistance index I of the earthquake-resistant and weather-resistant steel plate for building structure is ⁇ 6.5;
- the corrosion rate of the earthquake-resistant and weather-resistant steel plate for the building structure relative to Q355B is ⁇ 45%;
- the fatigue life of the earthquake-resistant and weather-resistant steel plate for building structure in a high-strain low-cycle fatigue test with a strain amplitude range of ⁇ 2% is ⁇ 200 weeks.
- the thickness of the earthquake-resistant and weather-resistant steel plate for the building structure is 6.0 to 16.0 mm.
- yield strength ratio grain refinement strengthening and dislocation strengthening make the increase of yield strength greater than the increase of tensile strength, thus significantly increasing the yield strength ratio; precipitation strengthening makes the increase of yield strength slightly greater than the increase of tensile strength, thus slightly affecting the yield strength ratio; solid solution strengthening makes the increase of yield strength slightly smaller than the increase of tensile strength, thus reducing the yield strength ratio.
- yield point elongation (1)
- the increase of interstitial atom content of C and N can make the yield phenomenon more obvious, thereby increasing the yield point elongation.
- the yield effect of low carbon steel is due to the pinning of dislocations by the Coriolis gas formed by interstitial atoms C and N.
- the stress must be increased to a certain extent to allow the dislocations to break free from the pinning.
- an upper yield point is formed on the tensile curve; once the dislocation breaks free from the pinning, it can continue to move under a smaller stress.
- a lower yield point is formed on the stress-strain curve.
- ferrite with a body-centered cubic structure has more than five slip systems
- the number of crystal orientations will decrease, and the number of slip systems that can be activated will be low, so that slip only occurs in large grains with low yield strength and favorable orientation.
- stress increases multiple slip and the initiation of slip in other grains will occur in large grains with favorable orientation, which ends the yield stage prematurely and enters the work hardening stage, resulting in low yield platform elongation.
- the grain size decreases, the number of crystal orientations will increase significantly, increasing the number of slip systems that can be activated, resulting in the initial single slip occurring in more grains.
- fine grains have higher yield strength and shear stress.
- the present invention limits the content of each element and the process parameters of the main processes.
- Carbon is an effective strengthening element in steel. It can be dissolved into the matrix to play a role in solid solution strengthening, and can combine with V to form carbide precipitation particles, which play a role in fine grain strengthening and precipitation strengthening. Therefore, increasing the carbon content is beneficial to improving strength; at the same time, carbon can be used as an interstitial atom to pin dislocations, making the yield phenomenon more obvious and increasing the Ae value.
- too high a carbon content will form more coarse and brittle carbide particles in the steel, which is not good for plasticity and toughness. Too high a carbon content is also prone to form a segregation band in the center of the steel plate, which is not good for bending performance, forming performance, etc.
- too high a carbon content will increase the welding carbon equivalent and welding crack sensitivity index, which is not conducive to welding processing; therefore, the value range of C in the present invention is set to 0.07-0.12%.
- Silicon can be dissolved in ferrite and austenite to increase the hardness and strength of steel, which is beneficial to refine the rust layer structure and reduce the overall corrosion rate of steel.
- too high a content will reduce the plasticity and toughness of the steel, making it difficult to remove scale during rolling and also leading to a decrease in welding performance; therefore, the value range of Si in the present invention is set to 0.35-0.45%.
- Manganese has a strong solid solution strengthening effect, can significantly reduce the phase transition temperature of steel, and refine the microstructure of steel. It is an important strengthening element. However, when the Mn content is too high, cracks in the ingot are likely to occur during the continuous casting process. At the same time, it may cause component segregation in the core of the steel plate and reduce the welding performance of the steel. Therefore, the value range of Mn in the present invention is set to 1.30-1.40%.
- Chromium has a significant effect on improving the passivation ability of steel and can promote the formation of a dense passivation film or protective rust layer on the steel surface. Its enrichment in the rust layer can effectively improve the selective permeability of the rust layer to corrosive media; however, too high a chromium content will increase the production cost; therefore, the value range of Cr in the present invention is set to 0.60-0.70%.
- Nickel Adding nickel to steel will significantly improve the corrosion resistance of the steel. At the same time, nickel and copper elements form a copper-rich phase containing Ni, and are retained in the outer oxide layer in a solid state, reducing the copper enrichment in the matrix and the chance of forming a liquid copper-rich phase, thereby avoiding the occurrence of hot brittle defects. Therefore, Ni/Cu in steel is generally controlled to be ⁇ 1/2; but too high nickel will increase the adhesion of the oxide scale, and pressing it into the steel will form hot rolling defects on the surface. In addition, nickel is a precious metal, and too high a nickel content will significantly increase the alloy cost of the steel; therefore, the value range of Ni in the present invention is set to 0.25-0.35%.
- Vanadium and nitrogen Vanadium is dissolved in austenite to inhibit static and dynamic recrystallization during hot deformation, thereby expanding the unrecrystallized zone of austenite, increasing the strain in the unrecrystallized zone during fine rolling, promoting the transformation of austenite to ferrite, and refining the ferrite grains; at the same time, vanadium, carbon and nitrogen can form tiny carbonitrides to pin the grain boundaries, delay recrystallization, inhibit the growth of austenite grains, produce fine grain strengthening and precipitation strengthening effects, but increase the yield strength ratio; increasing the nitrogen content in steel is conducive to the precipitation of the second phase of vanadium, and when the nitrogen content is high, there is still a surplus after fixing the vanadium element, so that the remaining nitrogen element can be used as an interstitial atom to pin dislocations, making the yield phenomenon more obvious and improving the Ae value; however, if the nitrogen content is too high, it will increase the aging tendency, cold brittleness and hot brittleness of the steel,
- Aluminum is added to steel to play a deoxidizing role and improve the steel quality. However, if the aluminum content is too high, its nitrogen oxides are easily precipitated at the austenite grain boundaries, causing cracks in the ingot. Therefore, the value range of Als in the present invention is set to 0.015-0.055%.
- the present invention also discloses a method for preparing a V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structures, comprising the following steps: heating, rough rolling, finish rolling, laminar cooling and coiling a slab containing the above components to obtain the earthquake-resistant and weather-resistant steel plate for building structures.
- the slab is heated in a regenerative heating furnace.
- the purpose of heating the slab is to homogenize the as-cast structure and component segregation and to dissolve the alloy elements.
- the heating temperature is set to 1180-1220°C and the heating time is set to 180-400 minutes in the heating step.
- the slabs on the last three passes of the finishing rolling are basically rolled in the austenite non-recrystallization zone.
- the austenite grains that have been rolled in the recrystallization zone and refined to a certain extent can be flattened and elongated, increasing the grain boundary area of austenite per unit volume.
- the present invention sets the finishing rolling step to be 7 passes of finishing rolling, the reduction rates of the last three stands are ⁇ 17%, ⁇ 13% and ⁇ 10% respectively, the finishing rolling start temperature is ⁇ 1030°C
- the front-stage cooling mode can achieve a larger degree of supercooling to refine the final structure, and the use of a larger cooling rate can improve the core band structure to a certain extent, and is conducive to the precipitation of a small dispersed second phase to enhance the fine grain strengthening and precipitation strengthening effects, but too high a cooling rate can easily lead to the formation of medium and low temperature structures such as bainite and martensite, resulting in an increase in the yield strength ratio and a decrease in the yield point elongation. Therefore, the present invention adopts the front-stage cooling mode with a cooling rate of 40 to 80 ° C / s.
- the coiling temperature is set to 650-690°C in the present invention.
- the present invention has the following advantages:
- the present invention adds a certain amount of Si, Cr, Ni, Cu and other elements to make the atmospheric corrosion resistance index I ⁇ 6.5, thereby improving the atmospheric corrosion resistance of the product; the VN microalloying method is used to exert the fine grain strengthening and precipitation strengthening effects, so that the product obtains good strength, plasticity and toughness matching, and at the same time, the microstructure and performance of the product are regulated by combining the controlled rolling and controlled cooling process.
- the metallographic structure of the product is uniform polygonal ferrite+pearlite, the yield strength ratio is low, and the yield point elongation and high strain low cycle fatigue performance are high.
- the present invention can be widely promoted in the fields of earthquake-resistant and weather-resistant steel plates.
- FIG. 1 is a metallographic structure diagram of a V-series 550MPa grade seismic and weather-resistant steel plate for building structures in Example 1 of the present invention.
- a V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structure the chemical composition of which is shown in Table 1, and the remainder is Fe and unavoidable impurities.
- a method for preparing a V-series 550MPa grade seismic and weather-resistant steel plate for building structures wherein the plate is smelted into a slab by a conventional method according to the composition, and the smelted slab is further processed, and heating, rough rolling, finishing rolling, laminar cooling and coiling are performed in sequence.
- the specific processing technology is as follows: the heating temperature is 1190°C, and the heating time is 220min; after 6 rough rolling passes, the deformation amount of each pass is ⁇ 18%, and the thickness of the intermediate slab is 51mm; after 7 finishing rolling passes, the reduction rates of the last three stands are ⁇ 17%, ⁇ 13% and ⁇ 10% respectively, the finishing rolling start temperature is 1010-1020°C, and the final rolling temperature is 850-860°C; the front-stage cooling mode is adopted, and the plate is cooled to the target coiling temperature, the cooling rate is about 70°C/s, and the coiling temperature is 650-660°C.
- the metallographic structure is uniform polygonal ferrite + pearlite, as shown in FIG1, the volume fraction of ferrite is 75%, and the volume fraction of pearlite is 25%.
- a V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structure the chemical composition of which is shown in Table 1, and the remainder is Fe and unavoidable impurities.
- a method for preparing a V-series 550MPa grade seismic and weather-resistant steel plate for building structures wherein the plate is smelted into a slab by a conventional method according to the composition, and the smelted slab is further processed, and heating, rough rolling, finish rolling, laminar cooling and coiling are performed in sequence.
- the specific processing technology is as follows: the heating temperature is 1210°C, and the heating time is 250min; after 6 rough rolling passes, the deformation amount of each pass is ⁇ 18%, and the thickness of the intermediate slab is 54mm; after 7 finish rolling passes, the reduction rates of the last three stands are ⁇ 17%, ⁇ 13% and ⁇ 10% respectively, the start rolling temperature of the finish rolling is 1010-1030°C, and the final rolling temperature is 860-870°C; the front-stage cooling mode is adopted, and the plate is cooled to the target coiling temperature, the cooling rate is about 65°C/s, and the coiling temperature is 660-690°C.
- the metallographic structure is uniform polygonal ferrite + pearlite, the volume fraction of ferrite is 78%, and the volume fraction of pearlite is 22%.
- a V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structure the chemical composition of which is shown in Table 1, and the remainder is Fe and unavoidable impurities.
- a method for preparing a V-series 550MPa grade seismic and weather-resistant steel plate for building structures wherein the plate is smelted into a slab by a conventional method according to the composition, and the smelted slab is further processed, and heating, rough rolling, finish rolling, laminar cooling and coiling are performed in sequence.
- the specific processing technology is as follows: the heating temperature is 1185°C, and the heating time is 235min; after 6 rough rolling passes, the deformation amount of each pass is ⁇ 18%, and the thickness of the intermediate slab is 56mm; after 7 finish rolling passes, the reduction rates of the last three stands are ⁇ 17%, ⁇ 13% and ⁇ 10% respectively, the start rolling temperature of the finish rolling is 1010-1030°C, and the final rolling temperature is 850-870°C; the front-stage cooling mode is adopted, and the plate is cooled to the target coiling temperature, the cooling rate is about 50°C/s, and the coiling temperature is 670-680°C.
- the metallographic structure is uniform polygonal ferrite + pearlite, the volume fraction of ferrite is 80%, and the volume fraction of pearlite is 20%.
- Comparative Example 1 (Comparative Example 1 specifically refers to Example 2 in "A Large Thickness Q500GJCD High Strength Steel Plate for Building Structure and Its Manufacturing Method” (CN107385324A))
- a method for preparing steel for building structures comprises the following steps: smelting the steel into slabs by conventional methods according to the composition, further processing the smelted slabs by a wide and thick plate rolling mill, and sequentially performing heating, rough rolling, finishing rolling, laminar cooling and coiling.
- the specific processing technology comprises the following steps: heating temperature is 1200-1220°C, heating time is 375min; rough rolling, waiting thickness is 50mm, after waiting, the starting rolling temperature of the finishing mill is 900°C, and finishing rolling is performed, the final rolling temperature is ⁇ 796°C; after rolling, the rolled piece is directly sent to an ACC equipment for watering to accelerate cooling, the cooling rate is 6-7°C/s, and the final cooling temperature is 690-710°C; the rolled piece is then leveled by a hot leveling machine; and then the rolled piece is sent to a cooling bed for natural cooling to 320°C and then slowly cooled by a stack offline for 24h.
- Comparative Example 2 specifically refers to Example 2 in "A high-strength Q500GJD quenched and tempered steel plate for building structures and its manufacturing method" (CN107604248A))
- a steel for building structure the chemical composition of which is shown in Table 1, and the balance is Fe and inevitable impurities.
- a preparation method for building structure steel comprises the following steps: smelting into slabs by conventional methods according to the composition, further processing the smelted slabs by a wide and thick plate rolling mill, and sequentially performing heating, rough rolling, finishing rolling, laminar cooling and coiling.
- the specific processing technology comprises the following steps: heating temperature is 1180-1220°C, and heating time is 220min; rough rolling is performed to a thickness of 65mm, and the slabs are sent to a finishing mill for rolling, and the final rolling temperature is 795°C; after rolling, the rolled pieces are directly sent to a hot leveling machine for leveling; the rolled pieces are then sent to a cooling bed for natural cooling; qualified plates are transferred to a heat treatment process, with a quenching temperature of 905°C, a furnace time of 25min, water cooling, a tempering temperature of 660°C, a furnace time of 27min, and air cooling to room temperature.
- the diameter of the bending indenter is D, and the thickness of the specimen is a;
- Example 1 For the impact test, half-size specimens were used in Example 1, and full-size specimens were used in Examples 2, 3 and Comparative Examples 1 and 2; the impact test temperature of the example was -40°C, and the impact test temperature of Comparative Examples 1 and 2 was -20°C.
- the embodiments achieve excellent atmospheric corrosion resistance by adding a certain amount of Si, Cr, Ni, Cu and other elements; the V-N microalloying method exerts the effect of fine grain strengthening and precipitation strengthening, so that the product obtains a good match of strength, plasticity and toughness, and at the same time, the microstructure and properties of the product are regulated by combining the controlled rolling and controlled cooling process, and the product has a low yield strength ratio, and a high yield point elongation and high strain low cycle fatigue performance. Therefore, the V-series 550MPa grade seismic and weather-resistant steel plate for building structures disclosed in the present invention and its preparation method achieve excellent atmospheric corrosion resistance and seismic performance and other comprehensive performance matching, and have a good application prospect.
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Abstract
The present invention provides an anti-seismic and weather-proof steel plate for a V-series 550 MPa building structure, and a manufacturing method therefor. The steel plate comprises the following components in percentage by weight: C: 0.07-0.12%; Si: 0.35-0.45%; Mn: 1.30-1.40%; P ≤ 0.020%; S ≤ 0.008%; Cr: 0.60-0.70%; Ni: 0.25-0.35%; Cu: 0.30-0.40%; V: 0.08-0.12%; Als: 0.015-0.055%; N: 0.0200-0.0220%; and the balance being Fe and inevitable impurities. The steel plate is obtained by performing heating, rough rolling, finish rolling, laminar cooling and coiling on a slab having said components. The anti-seismic and weather-proof steel plate provided by the present invention has excellent atmospheric corrosion resistance and anti-seismic performance.
Description
本发明涉及热连轧板带技术领域,具体而言是抗震耐候钢板技术领域,尤其涉及V系550MPa级建筑结构用抗震耐候钢板及其制备方法。The present invention relates to the technical field of hot-rolled plates and strips, specifically the technical field of earthquake-resistant and weather-resistant steel plates, and in particular to a V-series 550MPa-grade earthquake-resistant and weather-resistant steel plate for building structures and a preparation method thereof.
钢结构建筑具有自重轻、强度高、安装便捷、施工周期短、回收利用率高等优点,因此建筑结构用钢的应用发展迅猛。碳素结构钢、低合金高强钢等传统建筑结构用钢由于耐蚀性能差,容易遭受腐蚀使钢结构建筑的使用寿命大大缩短,因此在使用过程中对其进行除锈、涂装,这不仅增加了钢结构建筑的成本,而且还存在环境污染问题,因此,高性能建筑结构用钢需要具备优良的耐大气腐蚀性能。另外,我国是地震多发地区,应作为地震设防的地震区(七级以上)多达101个,占全国总面积的32.5%,因此为实现建筑物“小震不坏、重震可修、大震不倒”的目的,高性能建筑结构用钢还需要具备优良的抗震性能。Steel structure buildings have the advantages of light weight, high strength, convenient installation, short construction period, and high recycling rate. Therefore, the application of steel for building structures has developed rapidly. Traditional building structure steels such as carbon structural steel and low-alloy high-strength steel are prone to corrosion due to their poor corrosion resistance, which greatly shortens the service life of steel structure buildings. Therefore, they are rust-proofed and painted during use, which not only increases the cost of steel structure buildings, but also causes environmental pollution problems. Therefore, high-performance building structure steel needs to have excellent atmospheric corrosion resistance. In addition, my country is an earthquake-prone area, and there are as many as 101 earthquake zones (above magnitude 7) that should be fortified for earthquakes, accounting for 32.5% of the country's total area. Therefore, in order to achieve the goal of "small earthquakes are not damaged, heavy earthquakes can be repaired, and large earthquakes do not collapse", high-performance building structure steel also needs to have excellent seismic resistance.
《结构钢第6部分:抗震型建筑结构钢交货技术条件》(GB/T 34560.6-2017)中要求抗震结构用的钢材屈强比≤0.85,而《建筑抗震设计规范》(GB 50011-2010)中要求抗震结构用钢材屈强比≤0.85,应具有明显的屈服平台、伸长率≥20%,且具有良好的冲击韧性。而屈服点延伸率Ae是指呈现明显屈服现象的金属材料,屈服开始至均匀加工硬化开始之间引伸计标距的延伸与引伸计标距之比的百分率,Ae值越大,则屈服平台长度越长。另外,地震中建筑物主要承受交变大应变载荷,并且多在200次以下的交变次数,可见地震中造成建筑用钢的损伤和断裂过程与高应变低周疲劳行为极为相似。因此,建筑结构用钢要实现优良的抗震性能,不
仅要有良好的塑性和韧性,还需要具有较小的屈强比、较大的Ae值以及良好的高应变低周疲劳性能。"Structural Steel Part 6: Technical Delivery Conditions for Earthquake-Resistant Building Structural Steel" (GB/T 34560.6-2017) requires that the yield strength ratio of steel used in earthquake-resistant structures be ≤0.85, while "Code for Seismic Design of Buildings" (GB 50011-2010) requires that the yield strength ratio of steel used in earthquake-resistant structures be ≤0.85, and that it should have a clear yield platform, an elongation ≥20%, and good impact toughness. The yield point elongation Ae refers to the percentage of the ratio of the extension of the extensometer gauge length between the beginning of yielding and the beginning of uniform work hardening of metal materials that show obvious yielding to the extensometer gauge length. The larger the Ae value, the longer the yield platform length. In addition, buildings are mainly subjected to alternating large strain loads during earthquakes, and the number of alternations is mostly less than 200 times. It can be seen that the damage and fracture process of construction steel caused by earthquakes is very similar to high-strain low-cycle fatigue behavior. Therefore, in order to achieve excellent seismic performance for building structure steel, it is necessary not to In addition to having good plasticity and toughness, it is also necessary to have a small yield strength ratio, a large Ae value and good high strain low cycle fatigue performance.
公布号为107385324A、107385239A、107604248A、110184525A的中国专利都公开了屈服强度500MPa以上的建筑结构用钢及其制造方法,但仅能实现较低的屈强比,无法实现优良的耐大气腐蚀性能,同时也无法保证屈服点延伸率和高应变低周疲劳性能等抗震性能指标。Chinese patents with publication numbers 107385324A, 107385239A, 107604248A, and 110184525A all disclose steel for building structures with a yield strength of more than 500 MPa and a method for manufacturing the same, but can only achieve a relatively low yield strength ratio and cannot achieve excellent atmospheric corrosion resistance. At the same time, they cannot guarantee seismic performance indicators such as yield point elongation and high strain low cycle fatigue performance.
发明内容Summary of the invention
根据上述技术问题,而提供一种V系550MPa级建筑结构用抗震耐候钢板及其制备方法。In view of the above technical problems, a V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structures and a preparation method thereof are provided.
本发明采用的技术手段如下:The technical means adopted by the present invention are as follows:
V系550MPa级建筑结构用抗震耐候钢板,按重量百分比计包括以下成分:C:0.07~0.12%、Si:0.35~0.45%、Mn:1.30~1.40%、P≤0.020%、S≤0.008%、Cr:0.60~0.70%、Ni:0.25~0.35%、Cu:0.30~0.40%、V:0.08~0.12%、Als:0.015~0.055%、N:0.0200~0.0220%,余量为Fe及不可避免的杂质。V series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structure includes the following components by weight percentage: C: 0.07-0.12%, Si: 0.35-0.45%, Mn: 1.30-1.40%, P≤0.020%, S≤0.008%, Cr: 0.60-0.70%, Ni: 0.25-0.35%, Cu: 0.30-0.40%, V: 0.08-0.12%, Als: 0.015-0.055%, N: 0.0200-0.0220%, and the balance is Fe and unavoidable impurities.
进一步地,所述建筑结构用抗震耐候钢板的金相组织为多边形铁素体+珠光体;其体积分数为铁素体75~80%,珠光体20~25%。Furthermore, the metallographic structure of the earthquake-resistant and weather-resistant steel plate for building structure is polygonal ferrite+pearlite; the volume fraction thereof is 75-80% for ferrite and 20-25% for pearlite.
进一步地,所述建筑结构用抗震耐候钢板的耐大气腐蚀性指数I≥6.5;Furthermore, the atmospheric corrosion resistance index I of the earthquake-resistant and weather-resistant steel plate for building structure is ≥ 6.5;
进一步地,所述建筑结构用抗震耐候钢板的屈服强度≥550MPa,抗拉强度≥600MPa,断后伸长率≥20%,屈强比≤0.85,屈服点延伸率Ae≥2.0%,180°弯曲试验D=2a,全尺寸V型缺口-40℃冲击功KV2≥70J。Furthermore, the seismic and weather-resistant steel plate for building structure has a yield strength of ≥550MPa, a tensile strength of ≥600MPa, an elongation after fracture of ≥20%, a yield strength ratio of ≤0.85, an elongation at yield point Ae of ≥2.0%, a 180° bending test of D=2a, and a full-size V-notch -40°C impact energy KV 2 of ≥70J.
进一步地,所述建筑结构用抗震耐候钢板相对Q355B腐蚀率≤45%;Furthermore, the corrosion rate of the earthquake-resistant and weather-resistant steel plate for the building structure relative to Q355B is ≤45%;
进一步地,所述建筑结构用抗震耐候钢板在应变幅范围为±2%的高应变低周疲劳测试中的疲劳寿命≥200周。
Furthermore, the fatigue life of the earthquake-resistant and weather-resistant steel plate for building structure in a high-strain low-cycle fatigue test with a strain amplitude range of ±2% is ≥200 weeks.
进一步地,所述建筑结构用抗震耐候钢板的厚度为6.0~16.0mm。Furthermore, the thickness of the earthquake-resistant and weather-resistant steel plate for the building structure is 6.0 to 16.0 mm.
本发明中各元素及主要工序的作用及机理:Functions and mechanisms of each element and main process in the present invention:
屈强比的影响规律:细晶强化和位错强化使屈服强度的增幅大于抗拉强度的增幅,从而可使屈强比明显增加;析出强化使屈服强度的增幅略大于抗拉强度的增幅,从而对屈强比稍有影响;固溶强化使屈服强度的增幅略小于抗拉强度的增幅,因此可使屈强比减小。The influence law of yield strength ratio: grain refinement strengthening and dislocation strengthening make the increase of yield strength greater than the increase of tensile strength, thus significantly increasing the yield strength ratio; precipitation strengthening makes the increase of yield strength slightly greater than the increase of tensile strength, thus slightly affecting the yield strength ratio; solid solution strengthening makes the increase of yield strength slightly smaller than the increase of tensile strength, thus reducing the yield strength ratio.
屈服点延伸率的影响规律:(1)C、N间隙原子含量提高可使屈服现象更明显,从而增大屈服点延伸率。低碳钢的屈服效应是由于间隙原子C、N形成的柯氏气团对位错的钉扎,使变形时必须将应力增大一定程度才能使位错摆脱钉扎,此时在拉伸曲线上形成上屈服点;当位错一旦摆脱钉扎,在较小的应力下也能继续运动,此时在应力应变曲线上形成下屈服点。(2)当显微组织出现贝氏体、马氏体等位错密度较高的组织时,会使屈服点延伸率降低。晶体中的位错密度较高时,强化作用较大,受力时位错之间相互作用强烈,应变硬化的行为突出,会导致屈服现象不明显,从而降低屈服点延伸率。(3)晶粒细化可使屈服现象更明显,从而增大屈服点延伸率。可从多晶协调形变的理论来解释晶粒细化对屈服现象明显的提升作用。多晶与单晶不同,在形变过程中必须保持晶粒之间形变的协调性,为此多晶形变需要5个独立的滑移系。尽管体心立方结构的铁素体具有5个以上的滑移系,但是当晶粒较大时,晶体的取向数目将减小,随之可开动的滑移系数量低,由此使滑移仅仅发生在屈服强度较低的、有利取向的大晶粒中。随着应力的增大,有利取向的大晶粒中将发生多滑移和其它晶粒滑移的启动,这就提前结束了屈服阶段并进入加工硬化阶段,从而导致屈服平台延伸率低。当晶粒减小时,晶体的取向数目将显著增加,增加了随之可开动的滑移系数量,由此导致初始单滑移可发生在更多的晶粒中。此外,细晶具有更高的屈服强度和分切应力,一旦位错挣脱间隙原子的钉扎,由于外加的分切应力远高于位错启动的临界分切应力,更多平行滑移面上的单滑移可相继开动,由此形成几乎
平行的滑移带,导致宏观上较长的屈服平台。同样,随着应力的增大,多滑移不会像粗晶样品那样,优先在有利取向的大晶粒中发生,而是在大多数的晶粒中同时发生,从而不会提前进入加工硬化阶段。The influence of yield point elongation: (1) The increase of interstitial atom content of C and N can make the yield phenomenon more obvious, thereby increasing the yield point elongation. The yield effect of low carbon steel is due to the pinning of dislocations by the Coriolis gas formed by interstitial atoms C and N. During deformation, the stress must be increased to a certain extent to allow the dislocations to break free from the pinning. At this time, an upper yield point is formed on the tensile curve; once the dislocation breaks free from the pinning, it can continue to move under a smaller stress. At this time, a lower yield point is formed on the stress-strain curve. (2) When the microstructure has a high dislocation density such as bainite and martensite, the yield point elongation will be reduced. When the dislocation density in the crystal is high, the strengthening effect is greater, the interaction between dislocations is strong when subjected to force, and the strain hardening behavior is prominent, which will lead to the yield phenomenon being not obvious, thereby reducing the yield point elongation. (3) Grain refinement can make the yield phenomenon more obvious, thereby increasing the yield point elongation. The theory of polycrystalline coordinated deformation can be used to explain the obvious improvement of grain refinement on the yield phenomenon. Unlike single crystals, polycrystallines must maintain the coordination of deformation between grains during deformation, and for this reason polycrystalline deformation requires five independent slip systems. Although ferrite with a body-centered cubic structure has more than five slip systems, when the grains are larger, the number of crystal orientations will decrease, and the number of slip systems that can be activated will be low, so that slip only occurs in large grains with low yield strength and favorable orientation. As stress increases, multiple slip and the initiation of slip in other grains will occur in large grains with favorable orientation, which ends the yield stage prematurely and enters the work hardening stage, resulting in low yield platform elongation. When the grain size decreases, the number of crystal orientations will increase significantly, increasing the number of slip systems that can be activated, resulting in the initial single slip occurring in more grains. In addition, fine grains have higher yield strength and shear stress. Once a dislocation breaks free from the pinning of interstitial atoms, more single slips on parallel slip planes can be activated successively because the applied shear stress is much higher than the critical shear stress for dislocation initiation, thus forming an almost Parallel slip bands lead to a macroscopically long yield platform. Similarly, as stress increases, multi-slip does not occur preferentially in large grains with favorable orientations like coarse-grained samples, but occurs simultaneously in most grains, thus not entering the work hardening stage early.
为了使产品获得优异的抗震性能和耐腐蚀性能等综合性能匹配,基于屈强比和屈服点延伸率的影响规律,本发明对各元素含量和主要工序的工艺参数进行了限定。In order to make the product obtain excellent comprehensive performance matching such as seismic resistance and corrosion resistance, based on the influence of yield strength ratio and yield point elongation, the present invention limits the content of each element and the process parameters of the main processes.
碳:碳是钢中有效的强化元素,可以溶入基体中起到固溶强化的作用,且能够与V结合形成碳化物析出粒子,起到细晶强化和沉淀强化的作用,因此提高碳含量对提高强度有利;同时,碳可作为间隙原子钉扎位错,使屈服现象更明显、提高Ae值。但是过高的碳含量会在钢中形成较多粗大脆性的碳化物颗粒,对塑性和韧性不利,碳含量过高还容易在钢板中心形成偏析带,对弯曲性能、成形性能等不利,同时过高的碳含量会增加焊接碳当量和焊接裂纹敏感指数,不利于焊接加工;因此本发明中C的取值范围设定为0.07~0.12%。Carbon: Carbon is an effective strengthening element in steel. It can be dissolved into the matrix to play a role in solid solution strengthening, and can combine with V to form carbide precipitation particles, which play a role in fine grain strengthening and precipitation strengthening. Therefore, increasing the carbon content is beneficial to improving strength; at the same time, carbon can be used as an interstitial atom to pin dislocations, making the yield phenomenon more obvious and increasing the Ae value. However, too high a carbon content will form more coarse and brittle carbide particles in the steel, which is not good for plasticity and toughness. Too high a carbon content is also prone to form a segregation band in the center of the steel plate, which is not good for bending performance, forming performance, etc. At the same time, too high a carbon content will increase the welding carbon equivalent and welding crack sensitivity index, which is not conducive to welding processing; therefore, the value range of C in the present invention is set to 0.07-0.12%.
硅:硅能溶于铁素体和奥氏体中提高钢的硬度和强度,有利于细化锈层组织,降低钢整体的腐蚀速率,但含量过高会降低钢的塑性和韧性,使轧制时除鳞困难,还会导致焊接性能下降;因此本发明中Si的取值范围设定为0.35~0.45%。Silicon: Silicon can be dissolved in ferrite and austenite to increase the hardness and strength of steel, which is beneficial to refine the rust layer structure and reduce the overall corrosion rate of steel. However, too high a content will reduce the plasticity and toughness of the steel, making it difficult to remove scale during rolling and also leading to a decrease in welding performance; therefore, the value range of Si in the present invention is set to 0.35-0.45%.
锰:锰具有较强的固溶强化作用,能显著降低钢的相变温度,细化钢的显微组织,是重要的强韧化元素,但Mn含量过多时连铸过程容易产生铸坯裂纹,同时可能造成钢板心部成分偏析,还会降低钢的焊接性能;因此本发明中Mn的取值范围设定为1.30~1.40%。Manganese: Manganese has a strong solid solution strengthening effect, can significantly reduce the phase transition temperature of steel, and refine the microstructure of steel. It is an important strengthening element. However, when the Mn content is too high, cracks in the ingot are likely to occur during the continuous casting process. At the same time, it may cause component segregation in the core of the steel plate and reduce the welding performance of the steel. Therefore, the value range of Mn in the present invention is set to 1.30-1.40%.
磷和硫:磷和硫元素会对钢板组织性能产生不利影响,虽然磷元素能有效提高钢的耐大气腐蚀性能,但磷含量过高会显著降低钢的塑性及低温韧性,而硫会形成硫化物夹杂使钢的性能恶化;因此本发明中P和S的取值范围设定为P≤0.020%,S≤0.008%。
Phosphorus and sulfur: Phosphorus and sulfur elements will have an adverse effect on the microstructure and properties of steel plates. Although phosphorus can effectively improve the atmospheric corrosion resistance of steel, too high a phosphorus content will significantly reduce the plasticity and low-temperature toughness of steel, while sulfur will form sulfide inclusions that deteriorate the performance of steel; therefore, the value ranges of P and S in the present invention are set to P≤0.020%, S≤0.008%.
铬:铬对改善钢的钝化能力具有显著效果,可促使钢表面进行致密的钝化膜或保护性锈层,其在锈层内的富集能有效提高锈层对腐蚀性介质的选择性透过特性;但是铬含量过高会使生产成本提高;因此本发明中Cr的取值范围设定为0.60~0.70%。Chromium: Chromium has a significant effect on improving the passivation ability of steel and can promote the formation of a dense passivation film or protective rust layer on the steel surface. Its enrichment in the rust layer can effectively improve the selective permeability of the rust layer to corrosive media; however, too high a chromium content will increase the production cost; therefore, the value range of Cr in the present invention is set to 0.60-0.70%.
镍:镍加入钢中,将显著提高钢材的耐蚀性能,同时镍与铜元素形成含Ni的富铜相,并以固态保留在外氧化层中,降低基体中铜的富集量,减少液态富铜相形成的机会,从而避免热脆缺陷发生,因此一般控制钢中Ni/Cu≥1/2;但过高的镍会增大氧化皮的粘附性,压入钢中会在表面形成热轧缺陷,且镍为贵重金属,镍含量过高将显著增加钢材合金成本;因此本发明中Ni的取值范围设定为0.25~0.35%。Nickel: Adding nickel to steel will significantly improve the corrosion resistance of the steel. At the same time, nickel and copper elements form a copper-rich phase containing Ni, and are retained in the outer oxide layer in a solid state, reducing the copper enrichment in the matrix and the chance of forming a liquid copper-rich phase, thereby avoiding the occurrence of hot brittle defects. Therefore, Ni/Cu in steel is generally controlled to be ≥1/2; but too high nickel will increase the adhesion of the oxide scale, and pressing it into the steel will form hot rolling defects on the surface. In addition, nickel is a precious metal, and too high a nickel content will significantly increase the alloy cost of the steel; therefore, the value range of Ni in the present invention is set to 0.25-0.35%.
铜:铜加入钢中有利于在钢的表面形成致密的、粘附性好的非晶态氧化物(烃基氧化物)保护层,耐蚀作用明显;另外,铜与硫生成难溶的硫化物,从而抵消S对钢耐蚀性的有害作用;但是铜含量过高时,由于铜的熔点较低,低于钢坯加热温度,析出的铜呈液态聚集于奥氏体晶界处,当析出的铜含量达到一定程度后,容易在加热或热轧时产生裂纹;另外,根据耐大气腐蚀性指数I的计算公式,铜含量过小或过大都将减小I的计算值;因此本发明中Cu的取值范围设定为0.30~0.40%。Copper: copper added to steel is conducive to forming a dense, well-adhesive amorphous oxide (hydrocarbon oxide) protective layer on the surface of the steel, which has a significant corrosion resistance effect; in addition, copper and sulfur form insoluble sulfides, thereby offsetting the harmful effects of S on the corrosion resistance of steel; however, when the copper content is too high, due to the low melting point of copper, which is lower than the heating temperature of the steel billet, the precipitated copper is in liquid and aggregates at the austenite grain boundary. When the precipitated copper content reaches a certain level, cracks are easily generated during heating or hot rolling; in addition, according to the calculation formula of the atmospheric corrosion resistance index I, too little or too much copper content will reduce the calculated value of I; therefore, the value range of Cu in the present invention is set to 0.30-0.40%.
钒、氮:钒元素固溶于奥氏体能够抑制热变形过程中的静态和动态再结晶,从而扩大奥氏体未再结晶区,增加精轧过程中在未再结晶区的应变量,促进奥氏体向铁素体转变,使铁素体晶粒得到细化;同时,钒与碳、氮结合能够形成微小的碳氮化物钉扎晶界,延迟再结晶,抑制奥氏体晶粒长大,产生细晶强化以及析出强化效果,但会使屈强比升高;增加钢中氮元素含量,有利于钒的第二相析出,且氮元素含量较高时在固定钒元素后还有余量,从而剩余的氮元素可作为间隙原子钉扎位错,使屈服现象更明显、提高Ae值;但是氮含量过高,会增加钢的时效倾向及冷脆性和热脆性,损害钢的焊接性能和冷弯性能;因此本发明中V的取值范围设定为0.08~0.12%,N的
取值范围设定为0.0200~0.0220%。Vanadium and nitrogen: Vanadium is dissolved in austenite to inhibit static and dynamic recrystallization during hot deformation, thereby expanding the unrecrystallized zone of austenite, increasing the strain in the unrecrystallized zone during fine rolling, promoting the transformation of austenite to ferrite, and refining the ferrite grains; at the same time, vanadium, carbon and nitrogen can form tiny carbonitrides to pin the grain boundaries, delay recrystallization, inhibit the growth of austenite grains, produce fine grain strengthening and precipitation strengthening effects, but increase the yield strength ratio; increasing the nitrogen content in steel is conducive to the precipitation of the second phase of vanadium, and when the nitrogen content is high, there is still a surplus after fixing the vanadium element, so that the remaining nitrogen element can be used as an interstitial atom to pin dislocations, making the yield phenomenon more obvious and improving the Ae value; however, if the nitrogen content is too high, it will increase the aging tendency, cold brittleness and hot brittleness of the steel, and damage the welding performance and cold bending performance of the steel; therefore, the value range of V in the present invention is set to 0.08-0.12%, and the value of N is set to 0.08-0.12%. The value range is set to 0.0200~0.0220%.
铝:铝加入钢中起脱氧的作用,可改善钢质,但是铝含量过高,其氮氧化物容易在奥氏体晶界析出导致铸坯裂纹产生;因此本发明中Als的取值范围设定为0.015~0.055%。Aluminum: Aluminum is added to steel to play a deoxidizing role and improve the steel quality. However, if the aluminum content is too high, its nitrogen oxides are easily precipitated at the austenite grain boundaries, causing cracks in the ingot. Therefore, the value range of Als in the present invention is set to 0.015-0.055%.
本发明还公开了一种V系550MPa级建筑结构用抗震耐候钢板的制备方法,包括如下步骤:将含有上述成分的板坯进行加热、粗轧、精轧、层流冷却和卷取后,得到建筑结构用抗震耐候钢板。The present invention also discloses a method for preparing a V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structures, comprising the following steps: heating, rough rolling, finish rolling, laminar cooling and coiling a slab containing the above components to obtain the earthquake-resistant and weather-resistant steel plate for building structures.
进一步具体到加热步骤中,将板坯在蓄热式加热炉中进行加热,对板坯进行加热是为了对铸态组织和成分偏析起到均匀化作用,同时使合金元素固溶,但加热温度过高、加热时间过长会出现烧损、过热、过烧等问题。因此本发明中在加热步骤中设定加热温度为1180~1220℃,加热时间为180~400min。In the heating step, the slab is heated in a regenerative heating furnace. The purpose of heating the slab is to homogenize the as-cast structure and component segregation and to dissolve the alloy elements. However, if the heating temperature is too high or the heating time is too long, problems such as burning, overheating, and overburning may occur. Therefore, in the present invention, the heating temperature is set to 1180-1220°C and the heating time is set to 180-400 minutes in the heating step.
进一步具体到粗轧步骤中,粗轧需要达到足够的变形量以保证奥氏体再结晶,细化奥氏体晶粒,防止出现混晶组织;若中间坯厚度太大,粗轧变形量可能不足,且精轧轧制负荷增大,若中间坯厚度太小,则精轧变形量可能不足。因此本发明中设定粗轧步骤中经过6道次粗轧,每道次变形量≥18%;成品厚度为6.0~10.0mm时,中间坯厚度为48~52mm;成品厚度为>10.0~16.0mm时,中间坯厚度为53~57mm。Further specifically, in the rough rolling step, the rough rolling needs to achieve sufficient deformation to ensure austenite recrystallization, refine austenite grains, and prevent the appearance of mixed crystal structure; if the thickness of the intermediate billet is too large, the rough rolling deformation may be insufficient, and the finishing rolling load increases; if the thickness of the intermediate billet is too small, the finishing rolling deformation may be insufficient. Therefore, the present invention sets the rough rolling step to undergo 6 rough rolling passes, with a deformation of ≥18% per pass; when the finished product thickness is 6.0-10.0mm, the intermediate billet thickness is 48-52mm; when the finished product thickness is >10.0-16.0mm, the intermediate billet thickness is 53-57mm.
进一步具体到精轧步骤中,精轧的后三道次机架上的板坯基本处于奥氏体未再结晶区轧制,采用大的变形率,可将已经过在再结晶区轧制、有了一定程度细化的奥氏体晶粒压扁和拉长,增加单位体积中奥氏体的晶界面积,同时在晶内还会产生大量的变形带和高密度位错,从而提高铁素体形核率,使相变后得到细小的组织;若精轧开轧温度太高,则精轧过程在奥氏体未再结晶区的变形量不足,不利于组织细化;若终轧温度太低,则与开轧温度相差太大,使精轧过程冷速过快,且存在精轧后几机架在两相区轧制的风险,产品综合性能差;若终轧温度太高,则未再结晶区变形量不足,不利于最终
组织细化。因此本发明中设定精轧步骤中经过7道次精轧,后三机架压下率分别为≥17%、≥13%和≥10%,精轧开轧温度≤1030℃,终轧温度840~880℃。To be more specific, in the finishing step, the slabs on the last three passes of the finishing rolling are basically rolled in the austenite non-recrystallization zone. By adopting a large deformation rate, the austenite grains that have been rolled in the recrystallization zone and refined to a certain extent can be flattened and elongated, increasing the grain boundary area of austenite per unit volume. At the same time, a large number of deformation bands and high-density dislocations will be generated in the grains, thereby increasing the ferrite nucleation rate and obtaining a fine structure after phase transformation; if the finishing rolling start temperature is too high, the deformation amount in the austenite non-recrystallization zone during the finishing rolling process is insufficient, which is not conducive to structure refinement; if the final rolling temperature is too low, the difference from the start rolling temperature is too large, resulting in too fast cooling rate during the finishing rolling process, and there is a risk that the last few stands after finishing rolling are rolled in the two-phase zone, resulting in poor overall product performance; if the final rolling temperature is too high, the deformation amount in the non-recrystallization zone is insufficient, which is not conducive to the final Therefore, the present invention sets the finishing rolling step to be 7 passes of finishing rolling, the reduction rates of the last three stands are ≥17%, ≥13% and ≥10% respectively, the finishing rolling start temperature is ≤1030°C, and the final rolling temperature is 840-880°C.
具体到层流冷却步骤中,采用前段冷却模式可实现较大的过冷度从而使最终组织细化,且采用较大的冷却速度可对心部带状组织起到一定的改善效果,同时有利于析出细小弥散的第二相从而增强细晶强化和析出强化效果,但冷却速度过大容易导致贝氏体、马氏体等中低温组织产生,导致屈强比升高、屈服点延伸率降低。因此本发明采用前段冷却模式,冷却速度为40~80℃/s。Specifically in the laminar cooling step, the front-stage cooling mode can achieve a larger degree of supercooling to refine the final structure, and the use of a larger cooling rate can improve the core band structure to a certain extent, and is conducive to the precipitation of a small dispersed second phase to enhance the fine grain strengthening and precipitation strengthening effects, but too high a cooling rate can easily lead to the formation of medium and low temperature structures such as bainite and martensite, resulting in an increase in the yield strength ratio and a decrease in the yield point elongation. Therefore, the present invention adopts the front-stage cooling mode with a cooling rate of 40 to 80 ° C / s.
具体到卷取步骤中,若卷取温度太低,则会使冷却过程中的冷速太大从而导致贝氏体、马氏体等中低温组织产生,导致屈强比升高、屈服点延伸率降低;若卷取温度太高,则会使晶粒和第二相粒子粗大,导致强度和韧性降低。因此本发明中设定卷取温度为650~690℃。Specifically, in the coiling step, if the coiling temperature is too low, the cooling rate during the cooling process will be too high, resulting in the formation of medium-low temperature structures such as bainite and martensite, resulting in an increase in the yield strength ratio and a decrease in the yield point elongation; if the coiling temperature is too high, the grains and second phase particles will be coarse, resulting in a decrease in strength and toughness. Therefore, the coiling temperature is set to 650-690°C in the present invention.
较现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明通过添加一定量的Si、Cr、Ni、Cu等元素,使耐大气腐蚀性指数I≥6.5,提高了产品的耐大气腐蚀性能;通过V-N微合金化方式发挥细晶强化和析出强化效果,使产品获得了良好的强度、塑性和韧性匹配,同时结合控轧控冷工艺对产品的组织性能进行调控,产品的金相组织为均匀的多边形铁素体+珠光体,屈强比较低、屈服点延伸率和高应变低周疲劳性能较高。采用本发明的成分及其制备方法制备的建筑结构用钢的屈服强度≥550MPa,抗拉强度≥600MPa,断后伸长率≥20%,屈强比≤0.85,屈服点延伸率Ae≥2.0%,180°弯曲试验D=2a,全尺寸V型缺口-40℃冲击功KV2≥70J,相对Q355B腐蚀率≤45%,在应变幅范围为±2%的高应变低周疲劳测试中的疲劳寿命≥200周,实现了优良的耐大气腐蚀性能和抗震性能。The present invention adds a certain amount of Si, Cr, Ni, Cu and other elements to make the atmospheric corrosion resistance index I≥6.5, thereby improving the atmospheric corrosion resistance of the product; the VN microalloying method is used to exert the fine grain strengthening and precipitation strengthening effects, so that the product obtains good strength, plasticity and toughness matching, and at the same time, the microstructure and performance of the product are regulated by combining the controlled rolling and controlled cooling process. The metallographic structure of the product is uniform polygonal ferrite+pearlite, the yield strength ratio is low, and the yield point elongation and high strain low cycle fatigue performance are high. The steel for building structure prepared by using the composition and the preparation method of the present invention has a yield strength of ≥550MPa, a tensile strength of ≥600MPa, an elongation after fracture of ≥20%, a yield strength ratio of ≤0.85, an elongation at the yield point of Ae of ≥2.0%, a 180° bending test of D=2a, a full-size V-notch impact energy of -40°C of KV 2 of ≥70J, a relative corrosion rate of Q355B of ≤45%, a fatigue life of ≥200 weeks in a high-strain low-cycle fatigue test with a strain amplitude range of ±2%, and achieves excellent atmospheric corrosion resistance and seismic resistance.
基于上述理由本发明可在抗震耐候钢板等领域广泛推广。
Based on the above reasons, the present invention can be widely promoted in the fields of earthquake-resistant and weather-resistant steel plates.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做以简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本发明实施例1中V系550MPa级建筑结构用抗震耐候钢板金相组织图。FIG. 1 is a metallographic structure diagram of a V-series 550MPa grade seismic and weather-resistant steel plate for building structures in Example 1 of the present invention.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail with reference to the accompanying drawings and in combination with the embodiments. In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described in combination with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
为了便于理解本发明,下面结合实施例和对比例对本发明进行进一步的说明。In order to facilitate the understanding of the present invention, the present invention is further described below in conjunction with embodiments and comparative examples.
本发明所公开的V系550MPa级建筑结构用抗震耐候钢板,按重量百分比计包括以下成分:C 0.07~0.12%、Si 0.35~0.45%、Mn 1.30~1.40%、P≤0.020%、S≤0.008%、Cr 0.60~0.70%、Ni 0.25~0.35%、Cu 0.30~0.40%、V 0.08~0.12%、Als 0.015~0.055%、N 0.0200~0.0220%,余量为Fe及不可避免的杂质。
The V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structure disclosed by the present invention comprises the following components by weight percentage: C 0.07-0.12%, Si 0.35-0.45%, Mn 1.30-1.40%, P≤0.020%, S≤0.008%, Cr 0.60-0.70%, Ni 0.25-0.35%, Cu 0.30-0.40%, V 0.08-0.12%, Als 0.015-0.055%, N 0.0200-0.0220%, and the balance is Fe and unavoidable impurities.
为了进一步理解本发明,提供三组采用本发明所述建筑结构用抗震耐候钢板的成分及制备方法的实施例以及两组对比例进行对比说明。In order to further understand the present invention, three groups of embodiments of the composition and preparation method of the earthquake-resistant and weather-resistant steel plate for building structure of the present invention and two groups of comparative examples are provided for comparative explanation.
所述建筑结构用抗震耐候钢板的耐大气腐蚀性指数I=26.01(%Cu)+3.88(%Ni)+1.20(%Cr)+1.49(%Si)+17.28(%P)-7.29(%Cu)(%Ni)-9.10(%Ni)(%P)-33.39(%Cu)2。The atmospheric corrosion resistance index of the earthquake-resistant and weather-resistant steel plate for building structure is I=26.01(%Cu)+3.88(%Ni)+1.20(%Cr)+1.49(%Si)+17.28(%P)-7.29(%Cu)(%Ni)-9.10(%Ni)(%P)-33.39(%Cu) 2 .
所述建筑结构用抗震耐候钢板的屈服强度、抗拉强度以及断后伸长率按《金属材料拉伸试验第1部分:室温试验方法》(GB/T 228.1)测试;弯曲性能按《金属材料弯曲试验方法》(GB/T 232)测试;冲击性能按《金属材料夏比摆锤冲击试验方法》(GB/T 229)测试;耐腐蚀性能按《铁路用耐候钢周期浸润腐蚀试验方法》(TB/T 2375)进行72h测试;高应变低周疲劳性能按《金属材料疲劳试验轴向应变控制方法》测试,应变幅范围为±2%,应变比R=-1,变形速率为2×10-3,载荷3kN,试样失效判定为断裂或应力值下降稳定应力值的30%。The yield strength, tensile strength and elongation after fracture of the earthquake-resistant weathering steel plate for building structure are tested according to "Metallic Material Tensile Test Part 1: Room Temperature Test Method" (GB/T 228.1); the bending performance is tested according to "Metallic Material Bending Test Method" (GB/T 232); the impact performance is tested according to "Metallic Material Charpy Pendulum Impact Test Method" (GB/T 229); the corrosion resistance is tested for 72 hours according to "Railway Weathering Steel Cyclic Immersion Corrosion Test Method" (TB/T 2375); the high strain low cycle fatigue performance is tested according to "Metallic Material Fatigue Test Axial Strain Control Method", the strain amplitude range is ±2%, the strain ratio R=-1, the deformation rate is 2× 10-3 , the load is 3kN, and the failure of the sample is judged as fracture or the stress value drops to 30% of the stable stress value.
实施例1Example 1
一种V系550MPa级建筑结构用抗震耐候钢板,其化学成分见表1,余量为Fe及不可避免的杂质。A V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structure, the chemical composition of which is shown in Table 1, and the remainder is Fe and unavoidable impurities.
一种V系550MPa级建筑结构用抗震耐候钢板的制备方法,按成分采用常规方法冶炼成板坯,将冶炼得到的板坯继续加工,依次进行加热、粗轧、精轧、层流冷却和卷取,具体加工工艺为:加热温度为1190℃,加热时间为220min;经过6道次粗轧,每道次变形量≥18%,中间坯厚度为51mm;经过7道次精轧,后三机架压下率分别为≥17%、≥13%和≥10%,精轧开轧温度1010~1020℃,终轧温度850~860℃;采用前段冷却模式,冷却至目标卷取温度,冷却速度约为70℃/s,卷取温度为650~660℃。金相组织为均匀的多边形铁素体+珠光体,如图1所示,铁素体体积分数为75%,珠光体体积分数为25%。
A method for preparing a V-series 550MPa grade seismic and weather-resistant steel plate for building structures, wherein the plate is smelted into a slab by a conventional method according to the composition, and the smelted slab is further processed, and heating, rough rolling, finishing rolling, laminar cooling and coiling are performed in sequence. The specific processing technology is as follows: the heating temperature is 1190°C, and the heating time is 220min; after 6 rough rolling passes, the deformation amount of each pass is ≥18%, and the thickness of the intermediate slab is 51mm; after 7 finishing rolling passes, the reduction rates of the last three stands are ≥17%, ≥13% and ≥10% respectively, the finishing rolling start temperature is 1010-1020°C, and the final rolling temperature is 850-860°C; the front-stage cooling mode is adopted, and the plate is cooled to the target coiling temperature, the cooling rate is about 70°C/s, and the coiling temperature is 650-660°C. The metallographic structure is uniform polygonal ferrite + pearlite, as shown in FIG1, the volume fraction of ferrite is 75%, and the volume fraction of pearlite is 25%.
实施例2Example 2
一种V系550MPa级建筑结构用抗震耐候钢板,其化学成分见表1,余量为Fe及不可避免的杂质。A V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structure, the chemical composition of which is shown in Table 1, and the remainder is Fe and unavoidable impurities.
一种V系550MPa级建筑结构用抗震耐候钢板的制备方法,按成分采用常规方法冶炼成板坯,将冶炼得到的板坯继续加工,依次进行加热、粗轧、精轧、层流冷却和卷取,具体加工工艺为:加热温度为1210℃,加热时间为250min;经过6道次粗轧,每道次变形量≥18%,中间坯厚度为54mm;经过7道次精轧,后三机架压下率分别为≥17%、≥13%和≥10%,精轧开轧温度1010~1030℃,终轧温度860~870℃;采用前段冷却模式,冷却至目标卷取温度,冷却速度约为65℃/s,卷取温度为660~690℃。金相组织为均匀的多边形铁素体+珠光体,铁素体体积分数为78%,珠光体体积分数为22%。A method for preparing a V-series 550MPa grade seismic and weather-resistant steel plate for building structures, wherein the plate is smelted into a slab by a conventional method according to the composition, and the smelted slab is further processed, and heating, rough rolling, finish rolling, laminar cooling and coiling are performed in sequence. The specific processing technology is as follows: the heating temperature is 1210°C, and the heating time is 250min; after 6 rough rolling passes, the deformation amount of each pass is ≥18%, and the thickness of the intermediate slab is 54mm; after 7 finish rolling passes, the reduction rates of the last three stands are ≥17%, ≥13% and ≥10% respectively, the start rolling temperature of the finish rolling is 1010-1030°C, and the final rolling temperature is 860-870°C; the front-stage cooling mode is adopted, and the plate is cooled to the target coiling temperature, the cooling rate is about 65°C/s, and the coiling temperature is 660-690°C. The metallographic structure is uniform polygonal ferrite + pearlite, the volume fraction of ferrite is 78%, and the volume fraction of pearlite is 22%.
实施例3Example 3
一种V系550MPa级建筑结构用抗震耐候钢板,其化学成分见表1,余量为Fe及不可避免的杂质。A V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structure, the chemical composition of which is shown in Table 1, and the remainder is Fe and unavoidable impurities.
一种V系550MPa级建筑结构用抗震耐候钢板的制备方法,按成分采用常规方法冶炼成板坯,将冶炼得到的板坯继续加工,依次进行加热、粗轧、精轧、层流冷却和卷取,具体加工工艺为:加热温度为1185℃,加热时间为235min;经过6道次粗轧,每道次变形量≥18%,中间坯厚度为56mm;经过7道次精轧,后三机架压下率分别为≥17%、≥13%和≥10%,精轧开轧温度1010~1030℃,终轧温度850~870℃;采用前段冷却模式,冷却至目标卷取温度,冷却速度约为50℃/s,卷取温度为670~680℃。金相组织为均匀的多边形铁素体+珠光体,铁素体体积分数为80%,珠光体体积分数为20%。A method for preparing a V-series 550MPa grade seismic and weather-resistant steel plate for building structures, wherein the plate is smelted into a slab by a conventional method according to the composition, and the smelted slab is further processed, and heating, rough rolling, finish rolling, laminar cooling and coiling are performed in sequence. The specific processing technology is as follows: the heating temperature is 1185°C, and the heating time is 235min; after 6 rough rolling passes, the deformation amount of each pass is ≥18%, and the thickness of the intermediate slab is 56mm; after 7 finish rolling passes, the reduction rates of the last three stands are ≥17%, ≥13% and ≥10% respectively, the start rolling temperature of the finish rolling is 1010-1030°C, and the final rolling temperature is 850-870°C; the front-stage cooling mode is adopted, and the plate is cooled to the target coiling temperature, the cooling rate is about 50°C/s, and the coiling temperature is 670-680°C. The metallographic structure is uniform polygonal ferrite + pearlite, the volume fraction of ferrite is 80%, and the volume fraction of pearlite is 20%.
对比例1(对比例1具体参照《一种大厚度Q500GJCD高强度建筑结构用钢板及其制造方法》(CN107385324A)中实施例2)
Comparative Example 1 (Comparative Example 1 specifically refers to Example 2 in "A Large Thickness Q500GJCD High Strength Steel Plate for Building Structure and Its Manufacturing Method" (CN107385324A))
一种建筑结构用钢,其化学成分见表1,余量为Fe及不可避免的杂质。A steel for building structure, the chemical composition of which is shown in Table 1, and the balance is Fe and inevitable impurities.
一种建筑结构用钢的制备方法,按成分采用常规方法冶炼成板坯,将冶炼得到的板坯采用宽厚板轧机继续加工,依次进行加热、粗轧、精轧、层流冷却和卷取,具体加工工艺为:加热温度为1200~1220℃,加热时间为375min;经粗轧轧制,待温厚度50mm,待温后精轧机开轧温度900℃,再经精轧轧制,终轧温度≥796℃;轧制完成后轧件直送入Acc装备中浇水即加速冷却,冷却速率6~7℃/s,终冷温度690~710℃;再经热矫机矫平;之后送冷床自然冷却至320℃时下线堆缓冷24h。A method for preparing steel for building structures comprises the following steps: smelting the steel into slabs by conventional methods according to the composition, further processing the smelted slabs by a wide and thick plate rolling mill, and sequentially performing heating, rough rolling, finishing rolling, laminar cooling and coiling. The specific processing technology comprises the following steps: heating temperature is 1200-1220°C, heating time is 375min; rough rolling, waiting thickness is 50mm, after waiting, the starting rolling temperature of the finishing mill is 900°C, and finishing rolling is performed, the final rolling temperature is ≥796°C; after rolling, the rolled piece is directly sent to an ACC equipment for watering to accelerate cooling, the cooling rate is 6-7°C/s, and the final cooling temperature is 690-710°C; the rolled piece is then leveled by a hot leveling machine; and then the rolled piece is sent to a cooling bed for natural cooling to 320°C and then slowly cooled by a stack offline for 24h.
对比例2(对比例2具体参照《一种高强度Q500GJD调质态建筑结构用钢板及其制造方法》(CN107604248A)中实施例2)Comparative Example 2 (Comparative Example 2 specifically refers to Example 2 in "A high-strength Q500GJD quenched and tempered steel plate for building structures and its manufacturing method" (CN107604248A))
一种建筑结构用钢,其化学成分见表1,余量为Fe及不可避免的杂质。A steel for building structure, the chemical composition of which is shown in Table 1, and the balance is Fe and inevitable impurities.
一种建筑结构用钢的制备方法,按成分采用常规方法冶炼成板坯,将冶炼得到的板坯采用宽厚板轧机继续加工,依次进行加热、粗轧、精轧、层流冷却和卷取,具体加工工艺为:加热温度为1180~1220℃,加热时间为220min;经粗轧轧制到厚度65mm,送精轧机轧制,终轧温度795℃;轧制完成后轧件直送入热矫机矫平;之后送冷床自然冷却;合格板转入热处理工序,淬火温度905℃,在炉时间25min,水冷,回火温度660℃,在炉时间27min,空冷至室温。A preparation method for building structure steel comprises the following steps: smelting into slabs by conventional methods according to the composition, further processing the smelted slabs by a wide and thick plate rolling mill, and sequentially performing heating, rough rolling, finishing rolling, laminar cooling and coiling. The specific processing technology comprises the following steps: heating temperature is 1180-1220°C, and heating time is 220min; rough rolling is performed to a thickness of 65mm, and the slabs are sent to a finishing mill for rolling, and the final rolling temperature is 795°C; after rolling, the rolled pieces are directly sent to a hot leveling machine for leveling; the rolled pieces are then sent to a cooling bed for natural cooling; qualified plates are transferred to a heat treatment process, with a quenching temperature of 905°C, a furnace time of 25min, water cooling, a tempering temperature of 660°C, a furnace time of 27min, and air cooling to room temperature.
表1实施例和对比例的化学成分的质量百分比/wt%
Table 1 Mass percentage of chemical components of Examples and Comparative Examples (wt%)
Table 1 Mass percentage of chemical components of Examples and Comparative Examples (wt%)
实施例和对比例的具体的力学性能测试结果如表2所示。The specific mechanical property test results of the embodiments and comparative examples are shown in Table 2.
表2实施例和对比例的性能测试结果
Table 2 Performance test results of embodiments and comparative examples
Table 2 Performance test results of embodiments and comparative examples
注1:弯曲压头直径D,试样厚度a;Note 1: The diameter of the bending indenter is D, and the thickness of the specimen is a;
注2:冲击试验,实施例1采用半尺寸试样,实施例2、3和对比例1、2采用全尺寸试样;实施例的冲击试验温度为-40℃,对比例1和2的冲击试验温度为-20℃。Note 2: For the impact test, half-size specimens were used in Example 1, and full-size specimens were used in Examples 2, 3 and Comparative Examples 1 and 2; the impact test temperature of the example was -40°C, and the impact test temperature of Comparative Examples 1 and 2 was -20°C.
结合三组实施例和三组对比例的制备方法,根据表1化学成分和表2所得实施例和对比例的性能测试结果可知:实施例通过添加一定量的Si、Cr、Ni、Cu等元素,实现了优良的耐大气腐蚀性能;通过V-N微合金化方式发挥细晶强化和析出强化效果,使产品获得了良好的强度、塑性和韧性匹配,同时结合控轧控冷工艺对产品的组织性能进行调控,产品屈强比较低、屈服点延伸率和高应变低周疲劳性能较高。因此,本发明所公开的V系550MPa级建筑结构用抗震耐候钢板及其制备方法,实现了优良的耐大气腐蚀性能和抗震性能等综合性能匹配,具有很好的应用前景。Combining the preparation methods of the three groups of embodiments and the three groups of comparative examples, according to the chemical composition in Table 1 and the performance test results of the embodiments and comparative examples obtained in Table 2, it can be known that the embodiments achieve excellent atmospheric corrosion resistance by adding a certain amount of Si, Cr, Ni, Cu and other elements; the V-N microalloying method exerts the effect of fine grain strengthening and precipitation strengthening, so that the product obtains a good match of strength, plasticity and toughness, and at the same time, the microstructure and properties of the product are regulated by combining the controlled rolling and controlled cooling process, and the product has a low yield strength ratio, and a high yield point elongation and high strain low cycle fatigue performance. Therefore, the V-series 550MPa grade seismic and weather-resistant steel plate for building structures disclosed in the present invention and its preparation method achieve excellent atmospheric corrosion resistance and seismic performance and other comprehensive performance matching, and have a good application prospect.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。
Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
- V系550MPa级建筑结构用抗震耐候钢板,其特征在于,按重量百分比计包括以下成分:C:0.07~0.12%、Si:0.35~0.45%、Mn:1.30~1.40%、P≤0.020%、S≤0.008%、Cr:0.60~0.70%、Ni:0.25~0.35%、Cu:0.30~0.40%、V:0.08~0.12%、Als:0.015~0.055%、N:0.0200~0.0220%,余量为Fe及不可避免的杂质。V series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structure is characterized in that it includes the following components by weight percentage: C: 0.07-0.12%, Si: 0.35-0.45%, Mn: 1.30-1.40%, P≤0.020%, S≤0.008%, Cr: 0.60-0.70%, Ni: 0.25-0.35%, Cu: 0.30-0.40%, V: 0.08-0.12%, Als: 0.015-0.055%, N: 0.0200-0.0220%, and the balance is Fe and unavoidable impurities.
- 根据权利要求1所述的V系550MPa级建筑结构用抗震耐候钢板,其特征在于,所述建筑结构用抗震耐候钢板的金相组织为多边形铁素体+珠光体;其体积分数为铁素体75~80%,珠光体20~25%。The V-series 550MPa grade seismic and weather-resistant steel plate for building structures according to claim 1 is characterized in that the metallographic structure of the seismic and weather-resistant steel plate for building structures is polygonal ferrite + pearlite; the volume fraction thereof is 75-80% ferrite and 20-25% pearlite.
- 根据权利要求1所述的V系550MPa级建筑结构用抗震耐候钢板,其特征在于,所述建筑结构用抗震耐候钢板的耐大气腐蚀性指数I≥6.5;The V-series 550MPa grade seismic and weather-resistant steel plate for building structures according to claim 1, characterized in that the atmospheric corrosion resistance index I of the seismic and weather-resistant steel plate for building structures is ≥ 6.5;所述建筑结构用抗震耐候钢板的屈服强度≥550MPa,抗拉强度≥600MPa,断后伸长率≥20%,屈强比≤0.85,屈服点延伸率Ae≥2.0%,180°弯曲试验D=2a,全尺寸V型缺口-40℃冲击功KV2≥70J。The seismic weathering steel plate for building structure has yield strength ≥550MPa, tensile strength ≥600MPa, elongation after fracture ≥20%, yield strength ratio ≤0.85, yield point elongation Ae ≥2.0%, 180° bending test D=2a, full-size V-notch -40°C impact energy KV 2 ≥70J.
- 根据权利要求1所述的V系550MPa级建筑结构用抗震耐候钢板,其特征在于,所述建筑结构用抗震耐候钢板相对Q355B腐蚀率≤45%;所述建筑结构用抗震耐候钢板在应变幅范围为±2%的高应变低周疲劳测试中的疲劳寿命≥200周。The V-series 550MPa grade seismic and weather-resistant steel plate for building structures according to claim 1 is characterized in that the corrosion rate of the seismic and weather-resistant steel plate for building structures relative to Q355B is ≤45%; the fatigue life of the seismic and weather-resistant steel plate for building structures in a high-strain low-cycle fatigue test with a strain amplitude range of ±2% is ≥200 weeks.
- 根据权利要求1所述的V系550MPa级建筑结构用抗震耐候钢板,其特征在于,所述建筑结构用抗震耐候钢板的厚度为6.0~16.0mm。The V-series 550MPa grade seismic and weather-resistant steel plate for building structures according to claim 1 is characterized in that the thickness of the seismic and weather-resistant steel plate for building structures is 6.0 to 16.0 mm.
- 一种V系550MPa级建筑结构用抗震耐候钢板的制备方法,其特征在于,包括如下步骤:将含有权利要求1~5任一权利要求所述成分的板坯进行加热、粗轧、精轧、层流冷却和卷取后,得到建筑结构用抗震耐候钢板。A method for preparing a V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structures, characterized in that it comprises the following steps: heating, rough rolling, finish rolling, laminar cooling and coiling a slab containing the components described in any one of claims 1 to 5 to obtain the earthquake-resistant and weather-resistant steel plate for building structures.
- 根据权利要求6所述的一种V系550MPa级建筑结构用抗震耐候钢板 的制备方法,其特征在于,所述加热步骤中,加热温度为1180~1220℃,加热时间为180~400min。A V-series 550MPa grade earthquake-resistant weathering steel plate for building structures according to claim 6 The preparation method is characterized in that in the heating step, the heating temperature is 1180-1220° C. and the heating time is 180-400 min.
- 根据权利要求6所述的一种V系550MPa级建筑结构用抗震耐候钢板的制备方法,其特征在于,所述粗轧步骤中,经过6道次粗轧,每道次变形量≥18%;成品厚度为6.0~10.0mm时,中间坯厚度为48~52mm;成品厚度为>10.0~16.0mm时,中间坯厚度为53~57mm;The method for preparing a V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structures according to claim 6 is characterized in that in the rough rolling step, six rough rolling passes are performed, and the deformation amount of each pass is ≥18%; when the thickness of the finished product is 6.0-10.0mm, the thickness of the intermediate blank is 48-52mm; when the thickness of the finished product is >10.0-16.0mm, the thickness of the intermediate blank is 53-57mm;所述精轧步骤中,经过7道次精轧,其中后三道次机架压下率分别为≥17%、≥13%和≥10%,精轧开轧温度≤1030℃,终轧温度840~880℃。In the finishing rolling step, 7 finishing rolling passes are performed, wherein the rolling ratios of the last three passes are ≥17%, ≥13% and ≥10% respectively, the finishing rolling start temperature is ≤1030°C, and the final rolling temperature is 840-880°C.
- 根据权利要求6所述的一种V系550MPa级建筑结构用抗震耐候钢板的制备方法,其特征在于,所述层流冷却步骤中,采用前段冷却模式,冷却速度为40~80℃/s。The method for preparing a V-series 550MPa grade earthquake-resistant and weather-resistant steel plate for building structures according to claim 6 is characterized in that in the laminar cooling step, a front-stage cooling mode is adopted and the cooling rate is 40 to 80°C/s.
- 根据权利要求6所述的一种V系550MPa级建筑结构用抗震耐候钢板的制备方法,其特征在于,所述卷取步骤中,卷取温度为650~690℃。 The method for preparing a V-series 550MPa grade seismic and weather-resistant steel plate for building structure according to claim 6 is characterized in that in the coiling step, the coiling temperature is 650-690°C.
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