WO2024113892A1 - Fault diagnosis apparatus and method based on transformer oil fluorescence multivariate calibration analysis - Google Patents

Fault diagnosis apparatus and method based on transformer oil fluorescence multivariate calibration analysis Download PDF

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Publication number
WO2024113892A1
WO2024113892A1 PCT/CN2023/107913 CN2023107913W WO2024113892A1 WO 2024113892 A1 WO2024113892 A1 WO 2024113892A1 CN 2023107913 W CN2023107913 W CN 2023107913W WO 2024113892 A1 WO2024113892 A1 WO 2024113892A1
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Prior art keywords
liquid
pipeline
compressor
gas
fluorescence
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PCT/CN2023/107913
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French (fr)
Chinese (zh)
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陈玉辉
刘华
张治平
周宇
钟瑞兴
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珠海格力电器股份有限公司
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Publication of WO2024113892A1 publication Critical patent/WO2024113892A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/04Shafts or bearings, or assemblies thereof
    • F04D29/046Bearings
    • F04D29/047Bearings hydrostatic; hydrodynamic

Definitions

  • the present disclosure relates to the technical field of bearings, and in particular to a hydrostatic bearing assembly, a compressor, and a refrigerant circulation system.
  • Magnetic suspension bearing It uses electromagnetic force to achieve rotor suspension without lubricating oil, but magnetic suspension requires electromagnetic bearings, high-precision sensors and bearing controllers, which are complex to control, large in size and high in cost. In addition, due to its low damping, the reliability of magnetic suspension bearings under strong disturbance conditions is poor.
  • Dynamic pressure air suspension bearing It uses the pressure air film formed by the rotation of the air film to achieve rotor suspension, and realize oil-free and friction-free operation.
  • the dynamic pressure air suspension bearing has a small bearing capacity, friction during the start-stop stage, and a short service life.
  • Static pressure air suspension bearing It uses external high-pressure gas to form a high-pressure air film on the working surface through the throttle to support the rotor suspension, which can achieve oil-free and friction-free operation.
  • the bearing is small in size, has a large load-bearing capacity, has no start-stop friction, and has a long service life. It has broad application prospects in centrifugal compressors.
  • Centrifugal compressors use hydrostatic bearings (hydrostatic air suspension bearings), which can achieve oil-free and friction-free operation of the unit.
  • Hydrostatic bearings require high-pressure gas to work, but before the centrifugal unit is started, the system does not have high-pressure gas, so a separate air supply device is required to ensure the air supply of the hydrostatic bearing. Due to the low density of the gas, the volume of the air supply device is still very large, which leads to high costs. When the parts of the air supply system are damaged, the air supply system will release pressure quickly, which can easily cause abnormal air supply and damage to the gas bearing, and its maintenance will make the cost even higher.
  • the air supply device of the hydrostatic bearing in the related art is very large in size and complex in structure, resulting in high cost.
  • the embodiments of the present disclosure provide a hydrostatic bearing assembly, a compressor and a refrigerant circulation system to solve the problem that the air supply device of the hydrostatic bearing in the related art is very large in size and complex in structure, resulting in high cost.
  • a hydrostatic bearing assembly including: a bearing body, the bearing body having an outer ring surface and an inner ring surface, and a plurality of throttling holes are arranged on the bearing body; a fluid inlet for introducing external fluid is arranged on the outer ring surface, the fluid inlet is connected to the inlet of the throttling hole, and the outlet of the throttling hole is arranged on the inner ring surface; a gas pipeline, gas flows in the gas pipeline, and the gas pipeline is connected to the fluid inlet; a liquid pipeline, liquid flows in the liquid pipeline, and the liquid pipeline is connected to the fluid inlet; and a valve assembly, the valve assembly is used to control the opening and closing of the gas pipeline and the opening and closing of the liquid pipeline.
  • the valve assembly includes: a first valve, which is arranged on the gas pipeline to control the opening and closing of the gas pipeline; and a second valve, which is arranged on the liquid pipeline to control the opening and closing of the liquid pipeline.
  • the valve assembly includes a three-way valve, a first port of the three-way valve is connected to a gas pipeline, a second port of the three-way valve is connected to a liquid pipeline, and a third port of the three-way valve is connected to a fluid inlet; the three-way valve has a first state in which the first port is connected to the third port, and has a second state in which the second port is connected to the third port.
  • the hydrostatic bearing assembly further includes: a liquid pump, which is disposed on the liquid pipeline and is used to pressurize the liquid and pump it to the fluid inlet.
  • a liquid pump which is disposed on the liquid pipeline and is used to pressurize the liquid and pump it to the fluid inlet.
  • the viscosity of the gas in the gas pipeline is less than 0.01 Pa ⁇ s; the viscosity of the liquid in the liquid pipeline is less than 0.01 Pa ⁇ s.
  • a ratio of the hole depth to the hole diameter of the throttling hole is less than or equal to 20.
  • the throttling hole has a diameter of 0.05 mm to 0.2 mm.
  • the bearing body is provided with a plurality of flow holes, the flow holes are arranged in one-to-one correspondence with the throttling holes, and the inlet of the throttling hole is connected with the fluid inlet through the flow holes.
  • the hydrostatic bearing assembly is used for rotor support in a compressor
  • the valve assembly is configured to close the gas pipeline and open the liquid pipeline when the compressor is turned on, so as to first provide liquid fluid to the bearing body through the liquid pipeline, and to open the gas pipeline and close the liquid pipeline after the compressor is turned on and runs for a preset period of time, so as to provide gas fluid to the bearing body through the gas pipeline.
  • a compressor comprising the above-mentioned hydrostatic bearing assembly.
  • the compressor is a centrifugal compressor.
  • the compressor includes a shaft that cooperates with the hydrostatic bearing assembly, and a working clearance is provided between the shaft and the inner annular surface, and the working clearance is less than 0.02 mm.
  • a fluid channel is provided on the compressor, and a first end of the fluid channel is connected to a fluid inlet; and a gas pipeline and a liquid pipeline are connected in parallel and are connected to a second end of the fluid channel.
  • a refrigerant circulation system including a compressor, and the compressor is the above-mentioned compressor.
  • a condenser is also included; the first end of the gas pipeline is connected to the condenser, and the second end of the gas pipeline is connected to the fluid inlet; the first end of the liquid pipeline is connected to the condenser, and the second end of the liquid pipeline is connected to the fluid inlet; the gas of the condenser enters the gas pipeline, and the liquid of the condenser enters the liquid pipeline.
  • the hydrostatic bearing assembly disclosed in the present invention can be fed with gas or liquid to achieve the bearing support effect.
  • close the gas pipeline and open the liquid pipeline at the same time and first supply fluid to the bearing body through the liquid pipeline by the liquid supply device.
  • the volume of the liquid supply device is also very small, and the structure is relatively simple, which minimizes the cost.
  • open the gas pipeline and close the liquid pipeline at the same time and supply fluid to the bearing body through the gas pipeline by the gas supply device. Due to the low gas density, the gas supply device can continue to pressurize for a long time, and there is no need to reach the predetermined pressure in a short time. Therefore, there is no need for a large gas supply device, and the structure is simpler, which minimizes the cost.
  • the hydrostatic bearing assembly disclosed in the present invention can switch between liquid and gas, has a simple structure, is easy to maintain, and has low maintenance costs. Therefore, compared with the hydrostatic bearings in the prior art, the hydrostatic bearing assembly disclosed in the present invention has a smaller volume, a simpler structure, and a lower cost.
  • FIG1 is a perspective schematic diagram of a bearing body of a hydrostatic bearing assembly according to an embodiment of the present disclosure
  • FIG2 is a cross-sectional schematic diagram of a bearing body of a hydrostatic bearing assembly according to an embodiment of the present disclosure
  • FIG3 is a partial structural schematic diagram of a bearing body of a hydrostatic bearing assembly according to an embodiment of the present disclosure
  • FIGS. 4A and 4B are system schematic diagrams of refrigerant circulation systems according to some embodiments of the present disclosure.
  • a hydrostatic bearing assembly which includes a bearing body 10, the bearing body 10 having an outer annular surface 11 and an inner annular surface 12, and a plurality of throttling holes 20 are arranged on the bearing body 10; a fluid inlet 31 for introducing an external fluid is arranged on the outer annular surface 11, the fluid inlet 31 is communicated with the inlet of the throttling hole 20, and the outlet of the throttling hole 20 is arranged on the inner annular surface 12.
  • the hydrostatic bearing assembly also includes a gas pipeline 51, a liquid pipeline 52, and a valve assembly 60, gas flows in the gas pipeline 51, and the gas pipeline 51 is communicated with the fluid inlet 31; liquid flows in the liquid pipeline 52, and the liquid pipeline 52 is communicated with the fluid inlet 31; the valve assembly 60 is used to control the opening and closing of the gas pipeline 51 and the opening and closing of the liquid pipeline 52.
  • the outer ring surface is usually fixed on the bearing seat or the housing of the machine to support the bearing body.
  • the inner ring surface is usually sleeved on the shaft (usually the shaft neck), and a working gap is formed between the inner ring surface and the shaft for bearing support.
  • the hydrostatic bearing assembly is provided with a throttle hole and a fluid inlet on the bearing body.
  • the external high-pressure fluid flows in from the fluid inlet on the bearing body and flows out from the throttle hole, forming a high-pressure fluid film on the surface of the throttle hole outlet, that is, forming a high-pressure fluid film on the surface of the inner ring surface, thereby forming a supporting capacity to achieve the function of the bearing.
  • the valve assembly may be configured to close the gas pipeline 51 and open the liquid pipeline 52 when the compressor is started, so as to first provide liquid fluid to the bearing body 10 through the liquid pipeline 52, and to open the gas pipeline 51 and close the liquid pipeline 52 after the compressor has been started and run for a preset period of time, so as to provide gas fluid to the bearing body 10 through the gas pipeline 51.
  • the hydrostatic bearing assembly disclosed in the present invention can be fed with general gas or liquid to achieve the bearing support effect.
  • close the gas pipeline and open the liquid pipeline at the same time and first supply fluid to the bearing body through the liquid pipeline by the liquid supply device.
  • the volume of the liquid supply device is also very small, and the structure is relatively simple, which minimizes the cost.
  • open the gas pipeline and close the liquid pipeline at the same time and supply fluid to the bearing body through the gas pipeline by the gas supply device. Due to the low gas density, the gas supply device can continue to pressurize for a long time, and there is no need to reach the predetermined pressure in a short time.
  • the hydrostatic bearing assembly disclosed in the present invention can switch between liquid and gas, has a simple structure, is easy to maintain, and has low maintenance costs. Therefore, compared with the hydrostatic bearings in the prior art, the hydrostatic bearing assembly disclosed in the present invention has a smaller volume, a simpler structure, and a lower cost.
  • the gas pipeline and the liquid pipeline can correspond to a gas supply device and a liquid supply device respectively.
  • the hydrostatic bearing can work as a separate liquid hydrostatic bearing or a separate gas hydrostatic bearing, and can also switch between liquid and gas. It can be selected according to the situation, because the two fluid media can be alternated, the requirements for the gas supply device and the liquid supply device are lower, the volume is smaller, and the cost can be reduced.
  • the valve assembly 60 includes a first valve 61 and a second valve 62, wherein the first valve 61 is disposed on the gas pipeline 51 to control the opening and closing of the gas pipeline 51; and the second valve 62 is disposed on the liquid pipeline 52 to control the opening and closing of the liquid pipeline 52.
  • first valve 61 is disposed on the gas pipeline 51 to control the opening and closing of the gas pipeline 51
  • second valve 62 is disposed on the liquid pipeline 52 to control the opening and closing of the liquid pipeline 52.
  • the valve assembly 60 may include a three-way valve 63, wherein a first port of the three-way valve 63 is connected to the gas pipeline 51, a second port of the three-way valve 63 is connected to the liquid pipeline 52, and a third port of the three-way valve 63 is connected to the fluid inlet 31; the three-way valve 63 has a first state in which the first port is connected to the third port, and has a second state in which the second port is connected to the third port.
  • the three-way valve 63 can control the opening and closing of the gas pipeline and the liquid pipeline.
  • the hydrostatic bearing assembly further includes a liquid pump 70, which is disposed on the liquid pipeline 52 and is used to pressurize the liquid and pump it to the fluid inlet 31.
  • the liquid pump 70 can compensate for the problem of insufficient liquid pressure in the liquid supply device and ensure the fluid pressure of the hydrostatic bearing.
  • the viscosity of the gas in the gas pipeline 51 is less than 0.01 Pa ⁇ s; the viscosity of the liquid in the liquid pipeline 52 is less than 0.01 Pa ⁇ s.
  • the viscosity of the fluid is too high, it is easy to cause blockage, resulting in the bearing not being able to work properly, so a low-viscosity fluid is used to ensure that the hydrostatic bearing can operate stably.
  • the ratio of the hole depth h to the hole diameter d of the throttle hole 20 may be less than or equal to 20. If the ratio is greater than 20, the cost of machining the throttle hole increases and the quality decreases. Therefore, the above improvement can reduce the machining cost and the bearing quality is more stable.
  • the aperture d of the throttle hole 20 is between 0.05 mm and 0.2 mm.
  • the supporting capacity of the high-pressure fluid film is closely related to the size of the throttle hole, and the aperture d of the throttle hole is between 0.05 mm and 0.2 mm.
  • the aperture of the throttle hole is less than 0.05 mm, the carrying capacity of the fluid after passing through the throttle hole is greatly reduced, and the processing difficulty of the hole increases.
  • the aperture is greater than 0.2 mm, the stability of the fluid film will deteriorate, reducing the reliability of the bearing.
  • the number of fluid inlets 31 is multiple, and the fluid inlets 31 are arranged one-to-one with the throttle holes 20.
  • the bearing body 10 is provided with multiple flow holes 32, and the flow holes 32 are arranged one-to-one with the throttle holes 20.
  • the inlet of the throttle hole 20 is connected to the fluid inlet 31 through the above-mentioned flow holes 32.
  • the arrangement of the throttle holes 20 is uniformly distributed according to the annular surface of the bearing body, and the distribution method can be selected according to the load-bearing capacity. select.
  • a compressor is provided.
  • the compressor includes the hydrostatic bearing assembly of the above embodiment.
  • the compressor of this embodiment is a centrifugal compressor.
  • the refrigeration centrifugal compressor adopts a hydrostatic bearing, which can realize oil-free and friction-free operation of the unit.
  • the air supply system or liquid supply system of the compressor is smaller in size, lower in cost, and more stable in operation.
  • the compressor includes a shaft 42 that cooperates with the hydrostatic bearing assembly, and a working clearance S is provided between the shaft 42 and the inner ring surface 12 of the hydrostatic bearing assembly, and the working clearance S is less than 0.02 mm.
  • the working clearance S is less than 0.02 mm to ensure the bearing stiffness. An excessively large clearance will cause the bearing stiffness to decrease rapidly, thereby affecting the bearing support performance.
  • the compressor is provided with a fluid channel 41, a first end of which is connected to the fluid inlet 31 of the hydrostatic bearing; a gas pipeline 51 and a liquid pipeline 52 are connected in parallel and are connected to the second end of the fluid channel 41.
  • the fluid channel 41 is a structure provided to cooperate with the hydrostatic bearing assembly.
  • a refrigerant circulation system including a compressor 40 , wherein the compressor 40 includes the compressor of the above embodiment, and a bearing body 10 of a static pressure bearing is installed on a supporting structure inside the compressor.
  • the gas pipeline and the liquid pipeline can correspond to a gas supply device and a liquid supply device respectively.
  • the hydrostatic bearing can work as a separate liquid hydrostatic bearing or a separate gas hydrostatic bearing, and can also switch between liquid and gas. It can be selected and used according to the situation, because the two fluid media can be alternated, the requirements for the gas supply device and the liquid supply device are lower, the volume of the liquid supply device is smaller, the structure of the gas supply device and the liquid supply device is simple, and the maintenance cost is very low, so that the cost can be reduced.
  • the refrigerant circulation system further includes a liquid pump 70, which is disposed on the liquid pipeline 52 and is used to pressurize the liquid and pump it to the fluid inlet 31.
  • the liquid pump 70 can compensate for the problem of insufficient liquid pressure in the liquid supply device and ensure the fluid pressure of the hydrostatic bearing.
  • a fluid channel 41 is provided on the compressor 40, and a first end of the fluid channel 41 is connected to the fluid inlet 31 of the hydrostatic bearing; a gas pipeline 51 and a liquid pipeline 52 are connected in parallel and are connected to a second end of the fluid channel 41.
  • the fluid channel 41 is a structure provided to cooperate with the hydrostatic bearing assembly.
  • the gas pipeline 51 The viscosity of the gas is less than 0.01 Pa ⁇ s; the viscosity of the liquid in the liquid pipeline 52 is less than 0.01 Pa ⁇ s.
  • a low-viscosity fluid is used to ensure that the hydrostatic bearing can operate stably.
  • the refrigerant circulation system also includes a condenser 80; the first end of the gas pipeline 51 is connected to the condenser 80, and the second end of the gas pipeline 51 is connected to the fluid inlet 31 of the static pressure bearing; the first end of the liquid pipeline 52 is connected to the condenser 80, and the second end of the liquid pipeline 52 is connected to the fluid inlet 31 of the static pressure bearing; the gas of the condenser 80 enters the gas pipeline 51, and the liquid of the condenser 80 enters the liquid pipeline 52.
  • connection position of the first end of the gas pipeline 51 (the upper part of the condenser) allows the gas pipeline to receive the condenser gas part 80a
  • connection position of the first end of the liquid pipeline 52 (the bottom of the condenser) allows the liquid pipeline to receive the condenser liquid part 80b.
  • the pressure at each position of the system is the same, and the gas cannot flow freely.
  • the liquid pipeline 52 is opened through the second valve 62, and the gas pipeline 51 is closed at the same time; after the liquid pump pressurizes the liquid at the bottom of the condenser, the liquid is provided to the hydrostatic bearing inside the compressor to support the operation of the rotor.
  • the system pressure increases, and the condenser pressure is higher than that inside the compressor and the evaporator.
  • the gas pipeline 51 is opened through the first valve 61, and the liquid pipeline 52 is closed.
  • the high-pressure liquid in the condenser enters the hydrostatic bearing inside the compressor to support the operation of the rotor in the compressor.
  • the centrifugal compressor of the refrigerant circulation system uses hydrostatic bearings, which can realize oil-free and friction-free operation of the unit.
  • the pressure in all parts of the system is the same, and there is no high-pressure fluid required by the bearings, so it is necessary to add a fluid pressurizing device.
  • using liquid as the working medium can reduce the size and cost of the pressurizing device.
  • the system has both high-pressure liquid and high-pressure gas.
  • the high-pressure fluid of the refrigerant circulation system can be used to work, and the fluid pressurizing device can be turned off to improve the system efficiency and the life of the fluid pressurizing device.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Magnetic Bearings And Hydrostatic Bearings (AREA)

Abstract

A fault diagnosis apparatus and method based on transformer oil fluorescence multivariate calibration analysis, relating to the technical field of transformer fault diagnosis, for use in solving the problems in the related art of large size and weight, high costs, and inconvenience of use of an apparatus due to directly using a fluorescence spectrometer to collect fluorescence spectra of transformer oil. According to the present application, monochromatic excitation light having an optimal excitation wavelength generated by a fluorescence excitation source is used for exciting transformer oil in a fluorescence excitation detection apparatus to generate fluorescence; the fluorescence excitation detection apparatus generates fluorescence according to the input monochromatic excitation light and inputs the fluorescence into a fluorescence signal collection and analysis apparatus; the fluorescence signal collection and analysis apparatus uses a multivariate calibration filter set to collect and analyze fluorescence signals emitted by the transformer oil, so that an emission monochromator component of a fluorescence spectrometer is replaced, and the device costs are reduced and the device size is reduced; and the data processing is rapid, so that the price-performance ratio of transformer oil fault detection is improved, and the engineering application of fluorescence monitoring technology in the aspect of transformer fault online diagnosis is realized.

Description

静压轴承组件、压缩机及冷媒循环系统Hydrostatic bearing assembly, compressor and refrigerant circulation system
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请是以申请号为202211521433.2,申请日为2022年11月30日的中国专利申请为基础,并主张其优先权,该中国专利申请的公开内容在此作为整体引入本申请中。This application is based on the Chinese patent application with application number 202211521433.2 and application date November 30, 2022, and claims its priority. The disclosed content of the Chinese patent application is hereby introduced as a whole into this application.
技术领域Technical Field
本公开涉及轴承技术领域,具体而言,涉及一种静压轴承组件、压缩机及冷媒循环系统。The present disclosure relates to the technical field of bearings, and in particular to a hydrostatic bearing assembly, a compressor, and a refrigerant circulation system.
背景技术Background technique
传统的离心压缩机多采用滑动轴承,需要采用润滑油对轴承进行润滑,润滑油会进入到系统,导致离心机能效降低。润滑油需要定期更换,产生较多的费用,同时更换润滑油时容易破坏环境,产生油污。此外,当转速进一步升高时,润滑油的摩擦损失以及温升都会迅速增加,影响机组性能与可靠性。因此,无油轴承的应用越来越受到重视。Traditional centrifugal compressors mostly use sliding bearings, which need to be lubricated with lubricating oil. The lubricating oil will enter the system, resulting in reduced energy efficiency of the centrifuge. The lubricating oil needs to be replaced regularly, which incurs a lot of expenses. At the same time, replacing the lubricating oil is easy to damage the environment and produce oil pollution. In addition, when the speed is further increased, the friction loss and temperature rise of the lubricating oil will increase rapidly, affecting the performance and reliability of the unit. Therefore, the application of oil-free bearings has received more and more attention.
无油轴承有以下几种:There are several types of oil-free bearings:
1、磁悬浮轴承。其通过电磁力实现转子悬浮,无需润滑油,但是磁悬浮需要电磁轴承、高精度传感器以及轴承控制器,控制复杂、体积大、成本高。此外,磁悬浮轴承由于阻尼小,强扰动工况下的可靠性较差。1. Magnetic suspension bearing. It uses electromagnetic force to achieve rotor suspension without lubricating oil, but magnetic suspension requires electromagnetic bearings, high-precision sensors and bearing controllers, which are complex to control, large in size and high in cost. In addition, due to its low damping, the reliability of magnetic suspension bearings under strong disturbance conditions is poor.
2、动压气悬浮轴承。其利用气膜旋转形成的压力气膜实现转子悬浮,实现无油、无摩擦运行,但是动压气浮轴承承载力小,起停阶段有摩擦,寿命短。2. Dynamic pressure air suspension bearing. It uses the pressure air film formed by the rotation of the air film to achieve rotor suspension, and realize oil-free and friction-free operation. However, the dynamic pressure air suspension bearing has a small bearing capacity, friction during the start-stop stage, and a short service life.
3、静压气悬浮轴承。其利用外部高压气体经过节流器在工作表面形成高压气膜支撑转子悬浮,可以实现无油、无摩擦运行。轴承体积小、承载能力大、无起停摩擦,寿命长,在离心压缩机中有广阔的应用前景。3. Static pressure air suspension bearing. It uses external high-pressure gas to form a high-pressure air film on the working surface through the throttle to support the rotor suspension, which can achieve oil-free and friction-free operation. The bearing is small in size, has a large load-bearing capacity, has no start-stop friction, and has a long service life. It has broad application prospects in centrifugal compressors.
离心压缩机采用静压轴承(静压气悬浮轴承),可以实现机组无油、无摩擦运行。静压轴承工作时需要高压气体,但是离心机组在开机前,系统没有高压气体,因此需要一套单独的供气装置,保证静压轴承供气。由于气体密度低,供气装置的体积还非常大,这样导致成本很高。当供气系统零部件损坏情况下,供气系统泄压快,容易导致气体轴承供气异常而损坏,对其维修则使得成本更高。 Centrifugal compressors use hydrostatic bearings (hydrostatic air suspension bearings), which can achieve oil-free and friction-free operation of the unit. Hydrostatic bearings require high-pressure gas to work, but before the centrifugal unit is started, the system does not have high-pressure gas, so a separate air supply device is required to ensure the air supply of the hydrostatic bearing. Due to the low density of the gas, the volume of the air supply device is still very large, which leads to high costs. When the parts of the air supply system are damaged, the air supply system will release pressure quickly, which can easily cause abnormal air supply and damage to the gas bearing, and its maintenance will make the cost even higher.
综上,相关技术中的静压轴承的供气装置体积非常大,结构复杂,导致成本高。In summary, the air supply device of the hydrostatic bearing in the related art is very large in size and complex in structure, resulting in high cost.
发明内容Summary of the invention
本公开实施例中提供一种静压轴承组件、压缩机及冷媒循环系统,以解决相关技术中的静压轴承的供气装置体积非常大,结构复杂,导致成本高的问题。The embodiments of the present disclosure provide a hydrostatic bearing assembly, a compressor and a refrigerant circulation system to solve the problem that the air supply device of the hydrostatic bearing in the related art is very large in size and complex in structure, resulting in high cost.
为实现上述目的,本公开提供了一种静压轴承组件,包括:轴承体,轴承体具有外环面和内环面,轴承体上设置有多个节流孔;外环面上设置有用于引入外部流体的流体入口,流体入口与节流孔的入口连通,节流孔的出口设置在内环面上;气体管路,气体管路内流通气体,气体管路与流体入口连通;液体管路,液体管路内流通液体,液体管路与流体入口连通;和阀门组件,阀门组件用于控制气体管路开闭以及液体管路的开闭。To achieve the above-mentioned purpose, the present disclosure provides a hydrostatic bearing assembly, including: a bearing body, the bearing body having an outer ring surface and an inner ring surface, and a plurality of throttling holes are arranged on the bearing body; a fluid inlet for introducing external fluid is arranged on the outer ring surface, the fluid inlet is connected to the inlet of the throttling hole, and the outlet of the throttling hole is arranged on the inner ring surface; a gas pipeline, gas flows in the gas pipeline, and the gas pipeline is connected to the fluid inlet; a liquid pipeline, liquid flows in the liquid pipeline, and the liquid pipeline is connected to the fluid inlet; and a valve assembly, the valve assembly is used to control the opening and closing of the gas pipeline and the opening and closing of the liquid pipeline.
在一些实施例中,阀门组件包括:第一阀门,设置在气体管路上以控制气体管路的开闭;和第二阀门,设置在液体管路上以控制液体管路的开闭。In some embodiments, the valve assembly includes: a first valve, which is arranged on the gas pipeline to control the opening and closing of the gas pipeline; and a second valve, which is arranged on the liquid pipeline to control the opening and closing of the liquid pipeline.
在一些实施例中,阀门组件包括三通阀,三通阀的第一端口与气体管路连通,三通阀的第二端口与液体管路连通,三通阀的第三端口与流体入口连通;三通阀具有连通第一端口与第三端口的第一状态,并具有连通第二端口与第三端口的第二状态。In some embodiments, the valve assembly includes a three-way valve, a first port of the three-way valve is connected to a gas pipeline, a second port of the three-way valve is connected to a liquid pipeline, and a third port of the three-way valve is connected to a fluid inlet; the three-way valve has a first state in which the first port is connected to the third port, and has a second state in which the second port is connected to the third port.
在一些实施例中,所述静压轴承组件还包括:液体泵,液体泵设置在液体管路上,液体泵用于将液体增压后并泵至流体入口。In some embodiments, the hydrostatic bearing assembly further includes: a liquid pump, which is disposed on the liquid pipeline and is used to pressurize the liquid and pump it to the fluid inlet.
在一些实施例中,气体管路中气体的粘度小于0.01Pa·s;液体管路中液体的粘度小于0.01Pa·s。In some embodiments, the viscosity of the gas in the gas pipeline is less than 0.01 Pa·s; the viscosity of the liquid in the liquid pipeline is less than 0.01 Pa·s.
在一些实施例中,节流孔的孔深与孔径的比例值小于或者等于20。In some embodiments, a ratio of the hole depth to the hole diameter of the throttling hole is less than or equal to 20.
在一些实施例中,所述节流孔的孔径为0.05mm~0.2mm。In some embodiments, the throttling hole has a diameter of 0.05 mm to 0.2 mm.
在一些实施例中,所述轴承体设有多个过流孔,所述过流孔与所述节流孔一一对应设置,所述节流孔的入口通过所述过流孔与所述流体入口连通。In some embodiments, the bearing body is provided with a plurality of flow holes, the flow holes are arranged in one-to-one correspondence with the throttling holes, and the inlet of the throttling hole is connected with the fluid inlet through the flow holes.
在一些实施例中,所述静压轴承组件用于压缩机内的转子支撑,所述阀门组件被配置为在所述压缩机开机时,关闭所述气体管路并打开所述液体管路,以便先经过所述液体管路给所述轴承体提供液体流体,以及在所述压缩机开机运行预设时长后,打开所述气体管路并关闭所述液体管路,以便经过所述气体管路给所述轴承体提供气体流体。In some embodiments, the hydrostatic bearing assembly is used for rotor support in a compressor, and the valve assembly is configured to close the gas pipeline and open the liquid pipeline when the compressor is turned on, so as to first provide liquid fluid to the bearing body through the liquid pipeline, and to open the gas pipeline and close the liquid pipeline after the compressor is turned on and runs for a preset period of time, so as to provide gas fluid to the bearing body through the gas pipeline.
根据本公开的另一个方面,提供了一种压缩机,包括上述的静压轴承组件。 According to another aspect of the present disclosure, a compressor is provided, comprising the above-mentioned hydrostatic bearing assembly.
在一些实施例中,压缩机为离心压缩机。In some embodiments, the compressor is a centrifugal compressor.
在一些实施例中,压缩机包括有与静压轴承组件配合的轴,轴与内环面之间具有工作间隙,工作间隙小于0.02mm。In some embodiments, the compressor includes a shaft that cooperates with the hydrostatic bearing assembly, and a working clearance is provided between the shaft and the inner annular surface, and the working clearance is less than 0.02 mm.
在一些实施例中,压缩机上设置有流体通道,流体通道的第一端与流体入口连通;气体管路和液体管路并联后与流体通道的第二端连通。In some embodiments, a fluid channel is provided on the compressor, and a first end of the fluid channel is connected to a fluid inlet; and a gas pipeline and a liquid pipeline are connected in parallel and are connected to a second end of the fluid channel.
根据本公开的另一个方面,提供了一种冷媒循环系统,包括压缩机,压缩机为上述的压缩机。According to another aspect of the present disclosure, a refrigerant circulation system is provided, including a compressor, and the compressor is the above-mentioned compressor.
在一些实施例中,还包括冷凝器;气体管路的第一端与冷凝器的连通,气体管路的第二端与流体入口连通;液体管路的第一端与冷凝器的连通,液体管路的第二端与流体入口连通;冷凝器的气体进入气体管路,冷凝器的液体进入液体管路。In some embodiments, a condenser is also included; the first end of the gas pipeline is connected to the condenser, and the second end of the gas pipeline is connected to the fluid inlet; the first end of the liquid pipeline is connected to the condenser, and the second end of the liquid pipeline is connected to the fluid inlet; the gas of the condenser enters the gas pipeline, and the liquid of the condenser enters the liquid pipeline.
本公开的静压轴承组件可以通入气体或液体来达到轴承支撑作用。在刚开机时,关闭气体管路同时打开液体管路,先通过供液装置经过液体管路给轴承体提供流体,供液装置的体积也非常小,结构相对简单,最大化的降低了成本。在开机运行后一端时间后,打开气体管路同时关闭液体管路,通过供气装置经过气体管路给轴承体提供流体,由于气密度低,所以供气装置可以在长时间内持续加压,无需在短时间内达到预定压力,因此不用体积大的供气装置,结构更加简单,最大化的降低了成本。本公开的静压轴承组件可以在液体与气体之间切换工作,结构简单,维修方便,维修成本低。因此,相对于现有技术的静压轴承来说,本公开的静压轴承组件的体积更小,结构简单,成本更低。The hydrostatic bearing assembly disclosed in the present invention can be fed with gas or liquid to achieve the bearing support effect. When just started, close the gas pipeline and open the liquid pipeline at the same time, and first supply fluid to the bearing body through the liquid pipeline by the liquid supply device. The volume of the liquid supply device is also very small, and the structure is relatively simple, which minimizes the cost. After a period of time after the startup, open the gas pipeline and close the liquid pipeline at the same time, and supply fluid to the bearing body through the gas pipeline by the gas supply device. Due to the low gas density, the gas supply device can continue to pressurize for a long time, and there is no need to reach the predetermined pressure in a short time. Therefore, there is no need for a large gas supply device, and the structure is simpler, which minimizes the cost. The hydrostatic bearing assembly disclosed in the present invention can switch between liquid and gas, has a simple structure, is easy to maintain, and has low maintenance costs. Therefore, compared with the hydrostatic bearings in the prior art, the hydrostatic bearing assembly disclosed in the present invention has a smaller volume, a simpler structure, and a lower cost.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成说明书的一部分的附图描述了本公开的实施例,并且连同说明书一起用于解释本公开的原理。The accompanying drawings, which constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure.
参照附图,根据下面的详细描述,可以更加清楚地理解本公开,其中:The present disclosure may be more clearly understood from the following detailed description with reference to the accompanying drawings, in which:
图1是本公开实施例的静压轴承组件的轴承体的立体示意图;FIG1 is a perspective schematic diagram of a bearing body of a hydrostatic bearing assembly according to an embodiment of the present disclosure;
图2是本公开实施例的静压轴承组件的轴承体的剖面示意图;FIG2 is a cross-sectional schematic diagram of a bearing body of a hydrostatic bearing assembly according to an embodiment of the present disclosure;
图3是本公开实施例的静压轴承组件的轴承体的部分结构示意图;FIG3 is a partial structural schematic diagram of a bearing body of a hydrostatic bearing assembly according to an embodiment of the present disclosure;
图4A和图4B分别是本公开一些实施例的冷媒循环系统的系统示意图。4A and 4B are system schematic diagrams of refrigerant circulation systems according to some embodiments of the present disclosure.
应当明白,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。此外,相同或类似的参考标号表示相同或类似的构件。 It should be understood that the size of each part shown in the accompanying drawings is not drawn according to the actual proportional relationship. In addition, the same or similar reference numerals represent the same or similar components.
具体实施方式Detailed ways
下面结合附图和具体实施例对本公开作进一步详细描述,但不作为对本公开的限定。The present disclosure is further described in detail below in conjunction with the accompanying drawings and specific embodiments, but is not intended to limit the present disclosure.
参见图1至图4B所示,根据本公开的实施例,提供了一种静压轴承组件,静压轴承组件包括轴承体10,轴承体10具有外环面11和内环面12,轴承体10上设置有多个节流孔20;外环面11上设置有用于引入外部流体的流体入口31,流体入口31与节流孔20的入口连通,节流孔20的出口设置在内环面12上。静压轴承组件还包括气体管路51、液体管路52、和阀门组件60,气体管路51内流通气体,气体管路51与流体入口31连通;液体管路52内流通液体,液体管路52与流体入口31连通;阀门组件60用于控制气体管路51开闭以及液体管路52的开闭。Referring to FIGS. 1 to 4B , according to an embodiment of the present disclosure, a hydrostatic bearing assembly is provided, which includes a bearing body 10, the bearing body 10 having an outer annular surface 11 and an inner annular surface 12, and a plurality of throttling holes 20 are arranged on the bearing body 10; a fluid inlet 31 for introducing an external fluid is arranged on the outer annular surface 11, the fluid inlet 31 is communicated with the inlet of the throttling hole 20, and the outlet of the throttling hole 20 is arranged on the inner annular surface 12. The hydrostatic bearing assembly also includes a gas pipeline 51, a liquid pipeline 52, and a valve assembly 60, gas flows in the gas pipeline 51, and the gas pipeline 51 is communicated with the fluid inlet 31; liquid flows in the liquid pipeline 52, and the liquid pipeline 52 is communicated with the fluid inlet 31; the valve assembly 60 is used to control the opening and closing of the gas pipeline 51 and the opening and closing of the liquid pipeline 52.
外环面通常固定在轴承座或机器的壳体上,起支承轴承体的作用。内环面通常套设在轴(一般是轴颈)上,内环面与轴之间形成工作间隙以进行轴承支承。静压轴承组件在轴承体上设有节流孔和流体入口,外部高压流体从轴承体上的流体入口流入,并从节流孔流出,在节流孔出口的表面形成高压流体膜,即在内环面的表面上形成高压流体膜,从而形成支撑能力,达到轴承的作用。The outer ring surface is usually fixed on the bearing seat or the housing of the machine to support the bearing body. The inner ring surface is usually sleeved on the shaft (usually the shaft neck), and a working gap is formed between the inner ring surface and the shaft for bearing support. The hydrostatic bearing assembly is provided with a throttle hole and a fluid inlet on the bearing body. The external high-pressure fluid flows in from the fluid inlet on the bearing body and flows out from the throttle hole, forming a high-pressure fluid film on the surface of the throttle hole outlet, that is, forming a high-pressure fluid film on the surface of the inner ring surface, thereby forming a supporting capacity to achieve the function of the bearing.
在静压轴承组件用于压缩机内的转子(例如轴42)的支撑的场景中,所述阀门组件可被配置为在所述压缩机开机时,关闭所述气体管路51并打开所述液体管路52,以便先经过所述液体管路52给所述轴承体10提供液体流体,以及在所述压缩机开机运行预设时长后,打开所述气体管路51并关闭所述液体管路52,以便经过所述气体管路51给所述轴承体10提供气体流体。In a scenario where a hydrostatic bearing assembly is used to support a rotor (e.g., shaft 42) in a compressor, the valve assembly may be configured to close the gas pipeline 51 and open the liquid pipeline 52 when the compressor is started, so as to first provide liquid fluid to the bearing body 10 through the liquid pipeline 52, and to open the gas pipeline 51 and close the liquid pipeline 52 after the compressor has been started and run for a preset period of time, so as to provide gas fluid to the bearing body 10 through the gas pipeline 51.
本公开的静压轴承组件可以通入通用气体或液体来达到轴承支撑作用。在刚开机时,关闭气体管路同时打开液体管路,先通过供液装置经过液体管路给轴承体提供流体,供液装置的体积也非常小,结构相对简单,最大化的降低了成本。在开机运行后一端时间后,打开气体管路同时关闭液体管路,通过供气装置经过气体管路给轴承体提供流体,由于气密度低,所以供气装置可以在长时间内持续加压,无需在短时间内达到预定压力,因此不用体积大的供气装置,结构更加简单,最大化的降低了成本。本公开的静压轴承组件可以在液体与气体之间切换工作,结构简单,维修方便,维修成本低。因此,相对于现有技术的静压轴承来说,本公开的静压轴承组件的体积更小,结构简单,成本更低。 The hydrostatic bearing assembly disclosed in the present invention can be fed with general gas or liquid to achieve the bearing support effect. When just started, close the gas pipeline and open the liquid pipeline at the same time, and first supply fluid to the bearing body through the liquid pipeline by the liquid supply device. The volume of the liquid supply device is also very small, and the structure is relatively simple, which minimizes the cost. After a period of time after the startup, open the gas pipeline and close the liquid pipeline at the same time, and supply fluid to the bearing body through the gas pipeline by the gas supply device. Due to the low gas density, the gas supply device can continue to pressurize for a long time, and there is no need to reach the predetermined pressure in a short time. Therefore, there is no need for a large gas supply device, and the structure is simpler, which minimizes the cost. The hydrostatic bearing assembly disclosed in the present invention can switch between liquid and gas, has a simple structure, is easy to maintain, and has low maintenance costs. Therefore, compared with the hydrostatic bearings in the prior art, the hydrostatic bearing assembly disclosed in the present invention has a smaller volume, a simpler structure, and a lower cost.
气体管路和液体管路可以分别对应一个供气装置和供液装置,通过气体管路、液体管路、静压轴承的配合,静压轴承既可以作为单独的液体静压轴承工作,也可以作为单独的气体静压轴承工作,同时也可以在液体与气体之间切换工作。可以根据的情况进行选择使用,因为两个流体介质可以进行交替,对供气装置和供液装置的要求较低,体积也就更小,使成本能够降低。The gas pipeline and the liquid pipeline can correspond to a gas supply device and a liquid supply device respectively. Through the coordination of the gas pipeline, the liquid pipeline and the hydrostatic bearing, the hydrostatic bearing can work as a separate liquid hydrostatic bearing or a separate gas hydrostatic bearing, and can also switch between liquid and gas. It can be selected according to the situation, because the two fluid media can be alternated, the requirements for the gas supply device and the liquid supply device are lower, the volume is smaller, and the cost can be reduced.
参考图4A,在一些实施例中,阀门组件60包括第一阀门61和第二阀门62,第一阀门61设置在气体管路51上以控制气体管路51的开闭;第二阀门62设置在液体管路52上以控制液体管路52的开闭。在图4B中,阀门组件60可包括三通阀63,三通阀63的第一端口与气体管路51连通,三通阀63的第二端口与液体管路52连通,三通阀63的第三端口与流体入口31连通;三通阀63具有连通第一端口与第三端口的第一状态,并具有连通第二端口与第三端口的第二状态。三通阀63可以控制气体管路和液体管路的开闭。Referring to FIG. 4A , in some embodiments, the valve assembly 60 includes a first valve 61 and a second valve 62, wherein the first valve 61 is disposed on the gas pipeline 51 to control the opening and closing of the gas pipeline 51; and the second valve 62 is disposed on the liquid pipeline 52 to control the opening and closing of the liquid pipeline 52. In FIG. 4B , the valve assembly 60 may include a three-way valve 63, wherein a first port of the three-way valve 63 is connected to the gas pipeline 51, a second port of the three-way valve 63 is connected to the liquid pipeline 52, and a third port of the three-way valve 63 is connected to the fluid inlet 31; the three-way valve 63 has a first state in which the first port is connected to the third port, and has a second state in which the second port is connected to the third port. The three-way valve 63 can control the opening and closing of the gas pipeline and the liquid pipeline.
在一些实施例中,静压轴承组件还包括液体泵70,液体泵70设置在液体管路52上,液体泵70用于将液体增压后并泵至流体入口31。液体泵70可以弥补供液装置内液体压力不足的问题,保证静压轴承的流体压力。In some embodiments, the hydrostatic bearing assembly further includes a liquid pump 70, which is disposed on the liquid pipeline 52 and is used to pressurize the liquid and pump it to the fluid inlet 31. The liquid pump 70 can compensate for the problem of insufficient liquid pressure in the liquid supply device and ensure the fluid pressure of the hydrostatic bearing.
为了进一步优化静压轴承组件的稳定性和可靠性,在一些实施例中,气体管路51中气体的粘度小于0.01Pa·s;液体管路52中液体的粘度小于0.01Pa·s。当流体粘度过大时,容易引起堵塞,导致轴承无法正常工作,因此采用低粘度的流体,保证静压轴承能够稳定运行。In order to further optimize the stability and reliability of the hydrostatic bearing assembly, in some embodiments, the viscosity of the gas in the gas pipeline 51 is less than 0.01 Pa·s; the viscosity of the liquid in the liquid pipeline 52 is less than 0.01 Pa·s. When the viscosity of the fluid is too high, it is easy to cause blockage, resulting in the bearing not being able to work properly, so a low-viscosity fluid is used to ensure that the hydrostatic bearing can operate stably.
参见图3,节流孔20的孔深h与孔径d的比例值可小于或者等于20。如果上述比例值大于20,则节流孔加工的成本升高、质量下降。因此,上述的改进能够降低加工成本,轴承质量也更稳定。Referring to FIG3 , the ratio of the hole depth h to the hole diameter d of the throttle hole 20 may be less than or equal to 20. If the ratio is greater than 20, the cost of machining the throttle hole increases and the quality decreases. Therefore, the above improvement can reduce the machining cost and the bearing quality is more stable.
在一些实施例中,节流孔20的孔径d在0.05mm~0.2mm之间。高压流体膜支撑能力与节流孔的尺寸关系密切,节流孔的孔径d尺寸为0.05mm~0.2mm之间。当节流孔的孔径小于0.05mm时,流体经过节流孔后的承载能力大大降低,同时孔的加工难度增大。当孔径大于0.2mm时,流体膜的稳定性会变差,降低轴承可靠性。In some embodiments, the aperture d of the throttle hole 20 is between 0.05 mm and 0.2 mm. The supporting capacity of the high-pressure fluid film is closely related to the size of the throttle hole, and the aperture d of the throttle hole is between 0.05 mm and 0.2 mm. When the aperture of the throttle hole is less than 0.05 mm, the carrying capacity of the fluid after passing through the throttle hole is greatly reduced, and the processing difficulty of the hole increases. When the aperture is greater than 0.2 mm, the stability of the fluid film will deteriorate, reducing the reliability of the bearing.
参考图1和图2,在一些实施例中,流体入口31的数量为多个,流体入口31与节流孔20一一对应设置。轴承体10上设置有多个过流孔32,过流孔32与节流孔20一一对应设置,节流孔20的入口通过上述的过流孔32与流体入口31连通。节流孔20的排布方式为根据轴承体的环形面均匀分布,分布方式可以根据承载能力进行选 择。Referring to FIG. 1 and FIG. 2 , in some embodiments, the number of fluid inlets 31 is multiple, and the fluid inlets 31 are arranged one-to-one with the throttle holes 20. The bearing body 10 is provided with multiple flow holes 32, and the flow holes 32 are arranged one-to-one with the throttle holes 20. The inlet of the throttle hole 20 is connected to the fluid inlet 31 through the above-mentioned flow holes 32. The arrangement of the throttle holes 20 is uniformly distributed according to the annular surface of the bearing body, and the distribution method can be selected according to the load-bearing capacity. select.
参考图3,进一步地,对应的节流孔20、流体入口31和过流孔32可共轴线。这种结构使轴承体的加工难度更低,生产成本也更低。3, further, the corresponding throttle hole 20, fluid inlet 31 and flow hole 32 can be coaxial. This structure makes the bearing body easier to process and the production cost is also lower.
根据本公开的实施例,提供了一种压缩机,压缩机包括上述实施例的静压轴承组件。According to an embodiment of the present disclosure, a compressor is provided. The compressor includes the hydrostatic bearing assembly of the above embodiment.
本实施例的压缩机为离心压缩机。制冷离心压缩机采用静压轴承,可以实现机组无油、无摩擦运行。压缩机的供气系统或者供液系统的体积更小,成本更低,运行更稳定。The compressor of this embodiment is a centrifugal compressor. The refrigeration centrifugal compressor adopts a hydrostatic bearing, which can realize oil-free and friction-free operation of the unit. The air supply system or liquid supply system of the compressor is smaller in size, lower in cost, and more stable in operation.
结合图3所示,压缩机包括有与静压轴承组件配合的轴42,轴42与静压轴承组件的内环面12之间具有工作间隙S,工作间隙S小于0.02mm。工作间隙S小于0.02mm以保证轴承刚度,过大的间隙会导致轴承刚度迅速降低,从而影响轴承支撑性能。As shown in FIG3 , the compressor includes a shaft 42 that cooperates with the hydrostatic bearing assembly, and a working clearance S is provided between the shaft 42 and the inner ring surface 12 of the hydrostatic bearing assembly, and the working clearance S is less than 0.02 mm. The working clearance S is less than 0.02 mm to ensure the bearing stiffness. An excessively large clearance will cause the bearing stiffness to decrease rapidly, thereby affecting the bearing support performance.
压缩机上设置有流体通道41,流体通道41的第一端与静压轴承的流体入口31连通;气体管路51和液体管路52并联后与流体通道41的第二端连通。流体通道41是为了配合静压轴承组件进行设置的结构。The compressor is provided with a fluid channel 41, a first end of which is connected to the fluid inlet 31 of the hydrostatic bearing; a gas pipeline 51 and a liquid pipeline 52 are connected in parallel and are connected to the second end of the fluid channel 41. The fluid channel 41 is a structure provided to cooperate with the hydrostatic bearing assembly.
参见图4A和图B,根据本公开的实施例,提供了一种冷媒循环系统,包括压缩机40,压缩机40包括上述实施例的压缩机,静压轴承的轴承体10安装在压缩机内部的支撑结构上。4A and 4B , according to an embodiment of the present disclosure, a refrigerant circulation system is provided, including a compressor 40 , wherein the compressor 40 includes the compressor of the above embodiment, and a bearing body 10 of a static pressure bearing is installed on a supporting structure inside the compressor.
气体管路和液体管路可以分别对应一个供气装置和供液装置,通过气体管路、液体管路、静压轴承的配合,静压轴承既可以作为单独的液体静压轴承工作,也可以作为单独的气体静压轴承工作,同时也可以在液体与气体之间切换工作。可以根据的情况进行选择使用,因为两个流体介质可以进行交替,对供气装置和供液装置的要求较低,供液装置的体积更小,供气装置和供液装置的结构简单,维修成本很低,使成本能够降低。The gas pipeline and the liquid pipeline can correspond to a gas supply device and a liquid supply device respectively. Through the coordination of the gas pipeline, the liquid pipeline and the hydrostatic bearing, the hydrostatic bearing can work as a separate liquid hydrostatic bearing or a separate gas hydrostatic bearing, and can also switch between liquid and gas. It can be selected and used according to the situation, because the two fluid media can be alternated, the requirements for the gas supply device and the liquid supply device are lower, the volume of the liquid supply device is smaller, the structure of the gas supply device and the liquid supply device is simple, and the maintenance cost is very low, so that the cost can be reduced.
在一些实施例中,冷媒循环系统还包括液体泵70,液体泵70设置在液体管路52上,液体泵70用于将液体增压后并泵至流体入口31。液体泵70可以弥补供液装置内液体压力不足的问题,保证静压轴承的流体压力。In some embodiments, the refrigerant circulation system further includes a liquid pump 70, which is disposed on the liquid pipeline 52 and is used to pressurize the liquid and pump it to the fluid inlet 31. The liquid pump 70 can compensate for the problem of insufficient liquid pressure in the liquid supply device and ensure the fluid pressure of the hydrostatic bearing.
冷媒循环系统中,压缩机40上设置有流体通道41,流体通道41的第一端与静压轴承的流体入口31连通;气体管路51和液体管路52并联后与流体通道41的第二端连通。流体通道41是为了配合静压轴承组件进行设置的结构。In the refrigerant circulation system, a fluid channel 41 is provided on the compressor 40, and a first end of the fluid channel 41 is connected to the fluid inlet 31 of the hydrostatic bearing; a gas pipeline 51 and a liquid pipeline 52 are connected in parallel and are connected to a second end of the fluid channel 41. The fluid channel 41 is a structure provided to cooperate with the hydrostatic bearing assembly.
为了进一步优化静压轴承组件的稳定性和可靠性,本实施例中,气体管路51中 气体的粘度小于0.01Pa·s;液体管路52中液体的粘度小于0.01Pa·s。当流体粘度过大时,容易引起堵塞,导致轴承无法正常工作,因此采用低粘度的流体,保证静压轴承能够稳定运行。In order to further optimize the stability and reliability of the hydrostatic bearing assembly, in this embodiment, the gas pipeline 51 The viscosity of the gas is less than 0.01 Pa·s; the viscosity of the liquid in the liquid pipeline 52 is less than 0.01 Pa·s. When the viscosity of the fluid is too high, it is easy to cause blockage, resulting in the bearing not being able to work normally. Therefore, a low-viscosity fluid is used to ensure that the hydrostatic bearing can operate stably.
本实施例为了最大化降低供气装置或供液装置的体积,并最大化利用冷媒循环系统的诸多结构。在本实施例中,冷媒循环系统还包括冷凝器80;气体管路51的第一端与冷凝器80的连通,气体管路51的第二端与静压轴承的流体入口31连通;液体管路52的第一端与冷凝器80的连通,液体管路52的第二端与静压轴承的流体入口31连通;冷凝器80的气体进入气体管路51,冷凝器80的液体进入液体管路52。气体管路51的第一端的连接位置(冷凝器上部)使气体管路接收冷凝器气体部分80a,液体管路52的第一端的连接位置(冷凝器底部)使液体管路接收冷凝器液体部分80b。This embodiment is to minimize the volume of the gas supply device or the liquid supply device and maximize the use of the various structures of the refrigerant circulation system. In this embodiment, the refrigerant circulation system also includes a condenser 80; the first end of the gas pipeline 51 is connected to the condenser 80, and the second end of the gas pipeline 51 is connected to the fluid inlet 31 of the static pressure bearing; the first end of the liquid pipeline 52 is connected to the condenser 80, and the second end of the liquid pipeline 52 is connected to the fluid inlet 31 of the static pressure bearing; the gas of the condenser 80 enters the gas pipeline 51, and the liquid of the condenser 80 enters the liquid pipeline 52. The connection position of the first end of the gas pipeline 51 (the upper part of the condenser) allows the gas pipeline to receive the condenser gas part 80a, and the connection position of the first end of the liquid pipeline 52 (the bottom of the condenser) allows the liquid pipeline to receive the condenser liquid part 80b.
冷媒循环系统在开机前,系统各位置压力相同,此时气体无法自由流动。通过第二阀门62打开液体管路52,同时关闭气体管路51;液体泵对冷凝器底部的液体增压后,将液体提供到压缩机内部的静压轴承中,以支撑转子运行。在压缩机运行后,系统压力提升,冷凝器压力比压缩机内部与蒸发器要高,当冷凝器压力与压缩机内部压差达到静压轴承工作条件后,通过第一阀门61打开气体管路51,并关闭液体管路52,冷凝器的高压液体进入压缩机内部的静压轴承中,支撑压缩机内的转子运行。Before the refrigerant circulation system is turned on, the pressure at each position of the system is the same, and the gas cannot flow freely. The liquid pipeline 52 is opened through the second valve 62, and the gas pipeline 51 is closed at the same time; after the liquid pump pressurizes the liquid at the bottom of the condenser, the liquid is provided to the hydrostatic bearing inside the compressor to support the operation of the rotor. After the compressor is running, the system pressure increases, and the condenser pressure is higher than that inside the compressor and the evaporator. When the pressure difference between the condenser pressure and the internal pressure of the compressor reaches the working condition of the hydrostatic bearing, the gas pipeline 51 is opened through the first valve 61, and the liquid pipeline 52 is closed. The high-pressure liquid in the condenser enters the hydrostatic bearing inside the compressor to support the operation of the rotor in the compressor.
冷媒循环系统的离心压缩机采用静压轴承,可以实现机组无油、无摩擦运行。在冷媒循环系统在开机前,系统各处压力相同,没有轴承需要的高压流体,因此需要增加流体加压装置,此时,采用液体作为工作介质,可以减小加压装置的体积与成本,而在冷媒循环系统正常工作时,系统既有高压液体也有高压气体,此时可以采用冷媒循环系统的高压流体工作,而关闭流体加压装置,提升系统效率以及流体加压装置寿命。The centrifugal compressor of the refrigerant circulation system uses hydrostatic bearings, which can realize oil-free and friction-free operation of the unit. Before the refrigerant circulation system is turned on, the pressure in all parts of the system is the same, and there is no high-pressure fluid required by the bearings, so it is necessary to add a fluid pressurizing device. At this time, using liquid as the working medium can reduce the size and cost of the pressurizing device. When the refrigerant circulation system is working normally, the system has both high-pressure liquid and high-pressure gas. At this time, the high-pressure fluid of the refrigerant circulation system can be used to work, and the fluid pressurizing device can be turned off to improve the system efficiency and the life of the fluid pressurizing device.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、工作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and/or combinations thereof.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。 It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
当然,以上是本公开的优选实施方式。应当指出,对于本技术领域的普通技术人员来说,在不脱离本公开基本原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本公开的保护范围。 Of course, the above are preferred embodiments of the present disclosure. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the basic principles of the present disclosure, and these improvements and modifications are also considered to be within the protection scope of the present disclosure.

Claims (15)

  1. 一种静压轴承组件,包括:A hydrostatic bearing assembly, comprising:
    轴承体(10),所述轴承体(10)具有外环面(11)和内环面(12),所述轴承体(10)上设置有多个节流孔(20);所述外环面(11)上设置有用于引入外部流体的流体入口(31),所述流体入口(31)与所述节流孔(20)的入口连通,所述节流孔(20)的出口设置在所述内环面(12)上;A bearing body (10), the bearing body (10) comprising an outer annular surface (11) and an inner annular surface (12), the bearing body (10) being provided with a plurality of throttling holes (20); a fluid inlet (31) for introducing an external fluid is provided on the outer annular surface (11), the fluid inlet (31) being communicated with an inlet of the throttling hole (20), and an outlet of the throttling hole (20) being provided on the inner annular surface (12);
    气体管路(51),所述气体管路(51)内流通气体,所述气体管路(51)与所述流体入口(31)连通;a gas pipeline (51), wherein gas flows in the gas pipeline (51), and the gas pipeline (51) is in communication with the fluid inlet (31);
    液体管路(52),所述液体管路(52)内流通液体,所述液体管路(52)与所述流体入口(31)连通;和a liquid pipeline (52), wherein liquid flows in the liquid pipeline (52), and the liquid pipeline (52) is connected to the fluid inlet (31); and
    阀门组件(60),所述阀门组件用于控制所述气体管路(51)开闭以及所述液体管路(52)的开闭。A valve assembly (60) is used to control the opening and closing of the gas pipeline (51) and the opening and closing of the liquid pipeline (52).
  2. 根据权利要求1所述的静压轴承组件,其中所述阀门组件(60)包括:The hydrostatic bearing assembly of claim 1, wherein the valve assembly (60) comprises:
    第一阀门(61),设置在所述气体管路(51)上以控制所述气体管路(51)的开闭;和a first valve (61), arranged on the gas pipeline (51) to control the opening and closing of the gas pipeline (51); and
    第二阀门(62),设置在所述液体管路(52)上以控制所述液体管路(52)的开闭。A second valve (62) is provided on the liquid pipeline (52) to control the opening and closing of the liquid pipeline (52).
  3. 根据权利要求1所述的静压轴承组件,其中所述阀门组件(60)包括三通阀(63),所述三通阀(63)的第一端口与所述气体管路(51)连通,所述三通阀(63)的第二端口与所述液体管路(52)连通,所述三通阀(63)的第三端口与所述流体入口(31)连通;The hydrostatic bearing assembly according to claim 1, wherein the valve assembly (60) comprises a three-way valve (63), a first port of the three-way valve (63) is in communication with the gas pipeline (51), a second port of the three-way valve (63) is in communication with the liquid pipeline (52), and a third port of the three-way valve (63) is in communication with the fluid inlet (31);
    所述三通阀(63)具有连通第一端口与第三端口的第一状态,并具有连通第二端口与第三端口的第二状态。The three-way valve (63) has a first state in which the first port is connected to the third port, and has a second state in which the second port is connected to the third port.
  4. 根据权利要求1~3任一所述的静压轴承组件,还包括:The hydrostatic bearing assembly according to any one of claims 1 to 3, further comprising:
    液体泵(70),所述液体泵(70)设置在所述液体管路(52)上,所述液体泵(70)用于将液体增压后并泵至所述流体入口(31)。 A liquid pump (70), wherein the liquid pump (70) is disposed on the liquid pipeline (52), and the liquid pump (70) is used to pressurize the liquid and pump the liquid to the fluid inlet (31).
  5. 根据权利要求1~4任一所述的静压轴承组件,其中The hydrostatic bearing assembly according to any one of claims 1 to 4, wherein
    所述气体管路(51)中气体的粘度小于0.01Pa·s;The viscosity of the gas in the gas pipeline (51) is less than 0.01 Pa·s;
    所述液体管路(52)中液体的粘度小于0.01Pa·s。The viscosity of the liquid in the liquid pipeline (52) is less than 0.01 Pa·s.
  6. 根据权利要求1~5任一所述的静压轴承组件,其中The hydrostatic bearing assembly according to any one of claims 1 to 5, wherein
    所述节流孔(20)的孔深(h)与孔径(d)的比例值小于或者等于20。The ratio of the hole depth (h) to the hole diameter (d) of the throttling hole (20) is less than or equal to 20.
  7. 根据权利要求1~6任一所述的静压轴承组件,其中所述节流孔(20)的孔径(d)为0.05mm~0.2mm。The hydrostatic bearing assembly according to any one of claims 1 to 6, wherein the diameter (d) of the throttle hole (20) is 0.05 mm to 0.2 mm.
  8. 根据权利要求1~7任一所述的静压轴承组件,其中所述轴承体(10)设有多个过流孔(32),所述过流孔(32)与所述节流孔(20)一一对应设置,所述节流孔(20)的入口通过所述过流孔(32)与所述流体入口(31)连通。According to any one of claims 1 to 7, the hydrostatic bearing assembly is provided with a plurality of flow holes (32), the flow holes (32) are arranged in one-to-one correspondence with the throttling holes (20), and the inlet of the throttling hole (20) is connected to the fluid inlet (31) through the flow hole (32).
  9. 根据权利要求1~8任一所述的静压轴承组件,其中所述静压轴承组件用于压缩机内的转子支撑,所述阀门组件被配置为在所述压缩机开机时,关闭所述气体管路(51)并打开所述液体管路(52),以便先经过所述液体管路(52)给所述轴承体(10)提供液体流体,以及在所述压缩机开机运行预设时长后,打开所述气体管路(51)并关闭所述液体管路(52),以便经过所述气体管路(51)给所述轴承体(10)提供气体流体。According to any one of claims 1 to 8, the hydrostatic bearing assembly is used for supporting a rotor in a compressor, and the valve assembly is configured to close the gas pipeline (51) and open the liquid pipeline (52) when the compressor is turned on, so as to first provide liquid fluid to the bearing body (10) through the liquid pipeline (52), and to open the gas pipeline (51) and close the liquid pipeline (52) after the compressor is turned on and runs for a preset time, so as to provide gas fluid to the bearing body (10) through the gas pipeline (51).
  10. 一种压缩机,包括权利要求1至9中任一项所述的静压轴承组件。A compressor comprises the hydrostatic bearing assembly according to any one of claims 1 to 9.
  11. 根据权利要求10所述的压缩机,其中所述压缩机为离心压缩机。The compressor of claim 10, wherein the compressor is a centrifugal compressor.
  12. 根据权利要求10或11所述的压缩机,其中所述压缩机包括有与所述静压轴承组件配合的轴(42),所述轴(42)与所述内环面(12)之间具有工作间隙(S),所述工作间隙(S)小于0.02mm。 A compressor according to claim 10 or 11, wherein the compressor comprises a shaft (42) cooperating with the hydrostatic bearing assembly, a working gap (S) being provided between the shaft (42) and the inner annular surface (12), and the working gap (S) being less than 0.02 mm.
  13. 根据权利要求10~12任一所述的压缩机,其中所述压缩机上设置有流体通道(41),所述流体通道(41)的第一端与所述流体入口(31)连通;The compressor according to any one of claims 10 to 12, wherein a fluid channel (41) is provided on the compressor, and a first end of the fluid channel (41) is connected to the fluid inlet (31);
    所述气体管路(51)和所述液体管路(52)并联后与所述流体通道(41)的第二端连通。The gas pipeline (51) and the liquid pipeline (52) are connected in parallel and communicate with the second end of the fluid channel (41).
  14. 一种冷媒循环系统,包括压缩机(40),其中所述压缩机(40)为权利要求10至13中任一项所述的压缩机。A refrigerant circulation system comprises a compressor (40), wherein the compressor (40) is the compressor according to any one of claims 10 to 13.
  15. 根据权利要求14所述的冷媒循环系统,还包括冷凝器(80);The refrigerant circulation system according to claim 14, further comprising a condenser (80);
    所述气体管路(51)的第一端与所述冷凝器(80)连通,所述气体管路(51)的第二端与所述流体入口(31)连通;The first end of the gas pipeline (51) is in communication with the condenser (80), and the second end of the gas pipeline (51) is in communication with the fluid inlet (31);
    所述液体管路(52)的第一端与所述冷凝器(80)连通,所述液体管路(52)的第二端与所述流体入口(31)连通;The first end of the liquid pipeline (52) is in communication with the condenser (80), and the second end of the liquid pipeline (52) is in communication with the fluid inlet (31);
    所述冷凝器(80)的气体进入所述气体管路(51),所述冷凝器(80)的液体进入所述液体管路(52)。 The gas of the condenser (80) enters the gas pipeline (51), and the liquid of the condenser (80) enters the liquid pipeline (52).
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CN115929679A (en) * 2022-11-30 2023-04-07 珠海格力电器股份有限公司 Static pressure bearing assembly, compressor and refrigerant circulating system
CN219101682U (en) * 2022-11-30 2023-05-30 珠海格力电器股份有限公司 Hydrostatic bearing assembly, compressor and refrigerant circulation system

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