WO2024110845A1

WO2024110845A1 - Breast support garment with engineered support structure

Info

Publication number: WO2024110845A1
Application number: PCT/IB2023/061701
Authority: WO
Inventors: Philip David SIWEK; Yuki Aihara; Connor Alexander Hammond
Original assignee: Lululemon Athletica Canada Inc.
Priority date: 2022-11-22
Filing date: 2023-11-20
Publication date: 2024-05-30

Abstract

Examples of breast support garments having an engineered support structure are described. In one embodiment, a breast support garment includes a front portion covering a portion of a chest area of a wearer and extending from a first side to a second side. The front portion having an inner face and an outer face. The engineered support structure is formed by an adhesive dot matrix pattern disposed on the inner face. The engineered support structure includes a first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots, with the first level of support being different from the second level of support.

Description

BREAST SUPPORT GARMENT WITH ENGINEERED SUPPORT STRUCTURE

BACKGROUND

[0001] The present embodiments relate to garments and more particularly to breast support garments with an engineered support structure.

[0002] Conventional breast support garments, such as sport bras, that are able to deliver a sufficient amount of support and movement management for a given activity are also commonly found to be bulky and overly restrictive.

[0003] There exists a need in the art for a sports garment that is lightweight while still providing good support to the wearer during a sports activity.

SUMMARY

[0004] In one aspect, the disclosure provides a breast support garment with an engineered support structure. The breast support garment includes a front portion for covering at least a portion of a chest area of a wearer and extending from a first side of the front portion to a second side of the front portion. The front portion having a front portion inner face and a front portion outer face. The breast support garment also includes an engineered support structure formed by an adhesive dot matrix pattern disposed on the front portion. The engineered support structure includes at least one first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots in the adhesive dot matrix pattern and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots in the adhesive dot matrix pattern. The first level of support is different from the second level of support.

[0005] In another aspect, the disclosure provides a method of forming a breast support garment with an engineered support structure. The method includes providing a front portion of the breast support garment for covering at least a portion of a chest area of a wearer. The front portion having a front portion inner face and a front portion outer face. The method also including depositing a plurality of adhesive dots onto the front portion according to an adhesive dot matrix pattern to form the engineered support structure. The engineered support structure including at least one first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots in the adhesive dot matrix pattern and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots in the adhesive dot matrix pattern. The first level of support is different from the second level of support.

[0006] In another aspect, the disclosure provides an engineered support structure for a breast support garment. The engineered support structure includes a plurality of adhesive dots deposited onto a front portion of the breast support garment according to an adhesive dot matrix pattern. The adhesive dot matrix pattern provides the engineered support structure with at least one first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots in the adhesive dot matrix pattern and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots in the adhesive dot matrix pattern. The first level of support is different from the second level of support.

[0007] Other systems, methods, features and advantages of the disclosure will be, or will become, apparent to one of ordinary skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description and this summary, be within the scope of the disclosure, and be protected by the following claims.

BRIEF DESCRIPTION OF THE DRAWINGS

[0008] The disclosure can be better understood with reference to the following drawings and description. Throughout the drawings, reference numbers may be re-used to indicate correspondence between referenced elements. The drawings are provided to illustrate example embodiments described herein and are not intended to limit the scope of the disclosure. Sizes and relative positions of elements in the drawings are not necessarily drawn to scale. For example, the shapes and sizes of various elements and angles are not drawn to scale, and some of these elements are arbitrarily enlarged and positioned to improve drawing legibility.

[0009] FIG. 1 is a front view of an example embodiment of a breast support garment;

[0010] FIG. 2 is a rear view of the example embodiment of a breast support garment;

[0011] FIG. 3 is an exploded view of the example embodiment of a breast support garment;

[0012] FIG. 4 is a representative view of an example embodiment of a process of applying an adhesive dot matrix pattern to a portion of a breast support garment;

[0013] FIG. 5 is a representative view of an example embodiment of a first adhesive dot matrix pattern for providing support to a breast support garment;

[0014] FIG. 6 is an enlarged view of the example embodiment of the first adhesive dot matrix pattern for providing support to a breast support garment;

[0015] FIG. 7 is an enlarged view of a cup area of the example embodiment of the first adhesive dot matrix pattern for providing support to a breast support garment shown in FIG. 6;

[0016] FIG. 8A is a representative cross-sectional view of an example embodiment of an outer layer and an inner layer joined by an adhesive dot matrix pattern;

[0017] FIG. 8B is a representative cross-sectional view of an alternate embodiment of an outer layer and an inner layer joined by an adhesive dot matrix pattern; [0018] FIG. 8C is a representative cross-sectional view of another alternate embodiment of an outer layer and an inner layer joined by an adhesive dot matrix pattern;

[0019] FIG. 9 is a schematic plan view of an example embodiment of a second adhesive dot matrix pattern for providing support to a breast support garment;

[0020] FIG. 10 is a schematic plan view of an example embodiment of a third adhesive dot matrix pattern for providing support to a breast support garment;

[0021] FIG. 11 is a schematic plan view of an example embodiment of a fourth adhesive dot matrix pattern for providing support to a breast support garment;

[0022] FIG. 12 is a schematic plan view of an example embodiment of a fifth adhesive dot matrix pattern for providing support to a breast support garment;

[0023] FIG. 13 is a front view of an alternate embodiment of a breast support garment;

[0024] FIG. 14 is a rear view of the alternate embodiment of a breast support garment;

[0025] FIG. 15 is a schematic plan view of an example embodiment of a sixth adhesive dot matrix pattern for providing support to a breast support garment;

[0026] FIG. 16 is a schematic plan view of an example embodiment of a first adhesive dot matrix pattern for providing support to a back portion of a breast support garment;

[0027] FIG. 17 is a schematic plan view of an example embodiment of a seventh adhesive dot matrix pattern for providing support to a breast support garment; and

[0028] FIG. 18 is a schematic plan view of an example embodiment of a second adhesive dot matrix pattern for providing support to a back portion of a breast support garment. DETAILED DESCRIPTION

[0029] Breast support garments having an engineered support structure are described herein. The techniques of the present embodiments provide a garment that distributes pressure in a way that is comfortable for the wearer while also effectively managing and reducing movement and acceleration of the wearer's breast tissue. In some aspects, the breast support garment of the present embodiments provides an engineered support structure having varied zones of support throughout areas of garment to allow for support of breast tissue and management of breast movement.

[0030] In the following description, details are set forth to provide an understanding of the application. In some instances, certain structures, techniques, and methods have not been described or shown in detail in order not to obscure the application. In the context of the present disclosure, various terms are used in accordance with what is understood to be the ordinary meaning of those terms.

[0031] For consistency and convenience, directional adjectives are employed throughout this detailed description corresponding to the illustrated embodiments. It will be understood that each of these directional adjectives may be applied to garments or articles of clothing, as well as individual components of the article of clothing or garment. Directional terms such as “top”, “bottom”, “front”, “back”, “upper”, “lower”, “outer” and “inner” are used in the following description for the purpose of providing relative reference only, and are not intended to suggest any limitations on how any article or garment is to be positioned during use, or to be mounted in an assembly or relative to an environment. The use of the word “a” or “an” when used herein in conjunction with the term “comprising” may mean “one”, but it is also consistent with the meaning of “one or more”, “at least one” and “one or more than one”. Any element expressed in the singular form also encompasses its plural form. Any element expressed in the plural form also encompasses its singular form. The term “plurality” as used herein means more than one, for example, two or more, three or more, four or more, and the like.

[0032] In accordance with the techniques described herein, embodiments of a breast support garment with an engineered support structure are provided. FIGs. 1-12 illustrate embodiments of a breast support garment with a closure system. FIGs. 13-18 illustrate embodiments of a one-piece breast support garment. It should be understood that other embodiments of a breast support garment including the engineered support structure described herein may be provided.

[0033] Referring now to FIG. 1 , a front view of an example embodiment of a breast support garment 100 is shown. In an example embodiment, breast support garment 100 may include a front portion 102 for covering at least a portion of a chest area of a wearer. In some embodiments, front portion 102 extends between a first side 104 and a second side 106 of breast support garment 100. In an example embodiment, front portion 102 of breast support garment 100 includes a front portion outer face 108 that forms an outer surface of breast support garment 100 extending away from the chest area of the wearer.

[0034] In this embodiment, breast support garment 100 includes a pair of shoulder straps, including a first strap 110 and a second strap 112. First strap 110 and second strap 112 are configured to extend over the shoulders of a wearer of breast support garment 100. In an example embodiment, front portion 102 of breast support garment 100 extends from a top edge 114 to a bottom edge 116. Top edge 114 may form a neckline that extends above the breasts of a wearer and bottom edge 116 may form an under band that extends beneath the breasts of a wearer. Additionally, in some embodiments, front portion 102 of breast support garment 100 may also include a pair of breast cups, including a first breast cup 118 and a second breast cup 120, that are configured to receive breasts of the wearer. In one embodiment, first breast cup 118 and second breast cup 120 on front portion 102 of breast support garment 100 may be molded into the material forming front portion 102.

[0035] Referring now to FIG. 2, a rear view of breast support garment 100 is shown. In an example embodiment, breast support garment 100 may include a rear portion 200 for covering at least a portion of a back area of a wearer. Rear portion 200 of breast support garment 100 is joined with and attached to front portion 102 along each of first side 104 and second side 106. In an example embodiment, rear portion 200 may be formed by a pair of back band sections that extend from each side of breast support garment 100 and join together to wrap around the back area of the wearer.

[0036] In an exemplary embodiment, a breast support garment, including breast support garment 100, may be provided with straps that include an optional closure system. However, it should be understood that any kind of strap construction and/or form of closure system may be used with the breast support garment according to the techniques described herein. In this embodiment, rear portion 200 of breast support garment 100 includes a first back band section 202 extending from first side 104 of breast support garment 100 and a second back band section 204 extending from second side 106 of breast support garment 100. In some embodiments, breast support garment 100 may include a closure system 206. In this embodiment, breast support garment 100 includes closure system 206 that allows opposite ends of first back band section 202 and second back band section 204 of rear portion 200 to be joined together to close or fasten around the back area of the wearer to hold breast support garment 100 on the wearer.

[0037] In this embodiment, first back band section 202 of breast support garment 100 includes a first end 208 and second back band section 204 of breast support garment 100 includes a second end 210. Closure system 206 allows first end 208 of first back band section 202 to be releasably joined or attached with a second end 210 of second back strap section 204. In an example embodiment, closure system 206 includes a fastening mechanism on each of first end 208 and second end 210 that allows first back band section 202 to be releasably joined or attached to second back band section 204. In one embodiment, the fastening mechanism may be one or more hooks on one of first end 208 or second end 210 that engage and/or mate with one or more corresponding receiving loops or eyes on the other of second end 210 or first end 208. In other embodiments, other types or forms of fastening mechanisms may be provided as part of closure system 206 to releasably join or attach first end 208 of first back band section 202 with second end 210 of second back band section 204.

[0038] In some embodiments, rear portion 200 of breast support garment 100 may include a plurality of back straps that attach or join with the shoulder straps of front portion 102 at one end and attach or join with first back band section 202 and second back band section 204 of rear portion 200 at the opposite end. In an example embodiment, rear portion 200 of breast support garment 100 includes a first pair of back straps, including a first back strap 212 and a second back strap 214, that are joined with first shoulder strap 110 at one end and extend in a diagonal direction to join with second back band section 204 on the opposite side from first shoulder strap 110. Rear portion 200 of breast support garment 100 also includes a second pair of back straps, including a third back strap 216 and a fourth back strap 218, that are joined with second shoulder strap 112 at one end and extend in a diagonal direction to join with first back band section 202 on the opposite side from second shoulder strap 112. With this arrangement, the first pair of back straps (e.g., first back strap 212 and second back strap 214) cross over and/or under the second pair of back straps (e.g., third back strap 216 and fourth back strap 218) on the back area of a wearer of breast support garment 100.

[0039] Referring now to FIG. 3, an exploded view of breast support garment 100 is shown. In some embodiments, breast support garment 100 may include multiple layers, including an outer layer 300 and an inner layer 302 configured to face towards the chest area of a wearer of breast support garment 100. Each layer of breast support garment 100 may be made from a separate fabric or textile. In an example embodiment, the fabrics or textiles forming outer layer 300 and/or inner layer 302 may have 4-way stretch capabilities, wicking properties, and quick drying characteristics. In one embodiment, outer layer 300 and inner layer 302 may be made from a knit textile. In some cases, the fabric or textile of outer layer 300 may be different from inner layer 302. For example, outer layer 300 may be made from a knit textile that has a greater amount or percentage of stretchable fibers or yams (e.g., elastane or similar fibers/yarns) than inner layer 302. In other cases, the fabric or textile of outer layer 300 may be the same as inner layer 302. In still other cases, outer layer 300 and inner layer 302 may be made from any type or kind of fabric or textile, including combinations of textiles and/or fabrics.

[0040] In an example embodiment, outer layer 300 of front portion 102 of breast support garment 100 includes a front portion inner face 304 facing towards the chest area of the wearer opposite from front portion outer face 108. That is, front portion inner face 304 of outer layer 300 faces towards a first face 306 of inner layer 302 when inner layer 302 and outer layer 300 are joined together to form breast support garment 100. Inner layer 302 also includes a second face 308 opposite first face 306 that faces towards the chest area of the wearer when breast support garment 100 is worn.

[0041] In some embodiments, inner layer 302 also includes a pair of back band sections that extend from each lateral side of breast support garment 100 and join together to wrap around the back area of the wearer. As shown in FIG. 3, inner layer 302 includes a first back band section 310 extending from one side of inner layer 302 and a second back band section 312 extending from the opposite side of inner layer 302. In an example embodiment, first back band section 310 of inner layer 302 is configured to align with and attach to first back band section 202 of outer layer 300 and second back band section 312 of inner layer 302 is configured to align with and attach to second back band section 204 of outer layer 300. Additionally, in some embodiments, inner layer 302 may also include a pair of shoulder straps, including a first shoulder strap 314 that is configured to align with and attach to first shoulder strap 110 of outer layer 300 and a second shoulder strap 316 that is configured to align with and attach to second shoulder strap 112 of outer layer 300.

[0042] In some embodiments, breast support garment 100 may also include at least one cushioning structure located between outer layer 300 and inner layer 302. In an example embodiment, breast support garment 100 includes a cushioning structure 320 that extends at least along bottom edge 116. In this embodiment, cushioning structure 320 extends along bottom edge 116, including a first cushioning portion 322 that extends between a first end 324 on one side and a second end 326 on the opposite side under first breast cup 118 and second breast cup 120 on bottom edge 116. In an example embodiment, first cushioning portion 322 of cushioning structure 320 is shaped to follow or correspond to the lower contours of each breast of a wearer of breast support garment 100. [0043] In some embodiments, cushioning structure 320 may also include additional cushioning portions that are shaped to follow lateral side contours of each breast of a wearer of breast support garment 100. In this embodiment, cushioning structure 320 includes a first lateral cushioning portion 328 on one side that extends upwards from first cushioning portion 322 and follows a lateral contour of first breast cup 118. Cushioning structure 320 also includes a second lateral cushioning portion 330 on the opposite side from first lateral cushioning portion 328 that extends upwards from first cushioning portion 322 and follows a lateral contour of second breast cup 120.

[0044] In an example embodiment, cushioning structure 320, including first cushioning portion 322, first lateral cushioning portion 328, and second lateral cushioning portion 330, may be made from a compressible material that is configured to provide cushioning to the wearer of breast support garment 100. In some implementations, cushioning structure 320 may also act as a support structure and/or shaping structure that can provide support to manage breast tissue acceleration during a wearer’s activity. In one embodiment, the compressible material may be a foam, including, but not limited to a shape memory polymer foam or similar material. In some implementations, cushioning structure 320 may include a first shoulder strap cushioning structure 323 located between outer layer 300 and inner layer 302 at first shoulder strap 110 and a second shoulder strap cushioning structure 325 located between outer layer 300 and inner layer 302 at second shoulder strap 112 to provide cushioning and comfort to the wearer.

[0045] According to the techniques of the present embodiments, a support garment, including breast support garment 100, may be provided with an engineered support structure that allows the garment to have zones of varying support (i.e. , stretch resistance) in different areas of the garment. In some embodiments, the engineered support structure may be formed by selectively applying drops or dots of adhesive in between the layers of the garment in different patterns to create the zones of varying support. When the layers of the garment are joined, the patterns of adhesive allow the garment to stretch to varying degrees or amounts, depending on the separation distance between the drops or dots of adhesive forming each zone. With this arrangement, a garment with an engineered support structure that provides zones of varying support to breast tissue and management of breast movement may be formed.

[0046] Referring now to FIG. 4, a process 400 for forming an engineered support structure on breast support garment 100 is shown. In some embodiments, process 400 may be implemented using a glue or adhesive deposition printer that allows individual drops or dots of glue or adhesive to be deposited directly onto a surface of a fabric, such as breast support garment 100, in a predetermined pattern. In this embodiment, process 400 is implemented by adhesive deposition printer 402 includes a nozzle 404 that deposits a droplet or dot 406 of glue or adhesive at specific locations on front portion inner face 304 of outer layer 300. In some implementations, droplet or dot 406 can be deposited on inner layer 302, for example, on first face 306 of the inner layer 302. In yet another implementation, the droplet or dot 406 can be deposited on both outer layer 300 and inner layer 302. In an example embodiment, each droplet or dot 406 of glue or adhesive may have a predetermined volume. For example, droplet or dot 406 of glue or adhesive may have a volume of approximately 0.5 cubic millimeters. In other embodiments, the volume of each droplet or dot may vary. Additionally, in some embodiments, the size or volume of each droplet or dot 406 of glue or adhesive may be varied as described below to change or modify a support level of areas of the garment where the adhesive dots are applied.

[0047] As shown in FIG. 4, printer 402 has deposited a plurality of adhesive dots 408 in a specific pattern on front portion 102 in an area following along a contour of first breast cup 118. Each adhesive dot of plurality of adhesive dots 408 is spaced apart by a separation distance that may vary in different areas of breast support garment 100 to provide an engineered support structure that has zones of varying levels of support (i.e., different levels of stretch resistance). Process 400 may continue by using printer 402 to cover all, substantially all, or a majority of front portion 102 with adhesive dots with varying separation distances to form the engineered support structure with different zones of support. In some implementations, plurality of the adhesive dots 408 can be printed or deposited on both inner face 304 of outer layer 300 and first face 306 of inner layer 302, such that the printing on each layer can be mirrored (i.e. , reflecting) in some areas or can be off-set across both layers to provide zones of varying levels of support.

[0048] In one implementation of process 400, once process 400 has been completed (e.g., printer 402 has deposited plurality of adhesive dots 408 according to a predetermined dot matrix pattern), outer layer 300 of breast support garment 100 may be joined with inner layer 302 by aligning first face 306 of inner layer 302 (shown in FIG. 3) with front portion inner face 304 of outer layer 300 and bringing the opposing faces (e.g., 304, 306) together to join outer layer 300 and inner layer 302 to form breast support garment 100. Additionally, in some embodiments, an optional cushioning structure (e.g., cushioning structure 320 shown in FIG. 3) may be sandwiched or placed in between outer layer 300 and inner layer 302.

[0049] The adhesive dots (e.g., plurality of adhesive dots 408) arranged in the dot matrix pattern bonds together the two layers (e.g., outer layer 300 and inner layer 302) at the locations corresponding to the pattern of the drops or dots of adhesive to form the engineered support structure between outer layer 300 and inner layer 302. At the locations where the adhesive is present, outer layer 300 and inner layer 302 are bonded to each other and relative movement of the layers at that location is constrained, thereby limiting stretch. In addition, the adhesive can also limit stretching by locking out the fibers in the fabric where it is applied. By varying the separation distance between the discrete drops or dots of adhesive that bonds the two layers, the amount or degree of stretch resistance may be correspondingly varied. That is, in areas where the separation distance between the drops or dots of adhesive is smaller (i.e., the drops or dots of adhesive are spaced closer together), the stretch resistance will be greater (i.e., permitting less stretching) in these areas to provide a greater amount of support. Conversely, in areas where the separation distance between the drops or dots of adhesive is larger (i.e., the drops or dots of adhesive are spaced farther apart), the stretch resistance will be less (i.e., permitting more stretching) in these areas to provide a lesser amount of support. [0050] Additionally, in some embodiments, the amount or degree of stretch resistance may also be varied by changing a size or volume of the adhesive dots forming the adhesive dot matrix pattern. For example, by using adhesive dots of a first size that are larger than adhesive dots of a second size, the larger sized adhesive dots bond more material of the opposing layers together, thereby permitting less stretch in those areas where the adhesive dot size is larger than in the areas where the adhesive dot size is smaller. In still other embodiments, the engineered support structure may utilize variations in separation distance and adhesive dot size to change the level of support (e.g., stretch resistance) in different areas of breast support garment 100.

[0051] Referring now to FIG. 5, an example embodiment of a first adhesive dot matrix pattern 500 is shown for forming an engineered support structure for breast support garment 100. In this embodiment, adhesive dot matrix pattern 500 includes four levels of adhesive dot density (e.g., associated with varying separation distances and/or adhesive dot sizes) arranged in different areas of breast support garment 100 to provide zones having different levels of support. As shown in FIG. 5, adhesive dot matrix pattern 500 includes a first adhesive dot density 502 that is associated with a minimum adhesive dot density having a largest separation distance and/or a smallest adhesive dot size to provide a smallest level of support. That is, first adhesive dot density 502 bonds the opposite layers (e.g., outer layer 300 and inner layer 302 shown in FIG. 3) such that the areas of breast support garment 100 having first adhesive dot density 502 provide the least stretch resistance.

[0052] In this embodiment, first adhesive dot density 502 may be used in at least a center portion of first breast cup 118 and second breast cup 120, areas along a periphery of outer layer 300, including areas adjacent to first breast cup 118 and second breast cup 120 along bottom edge 116, areas at the ends of first back band section 202 and second back band section 204, areas near the top of first shoulder strap 110 and second shoulder strap 112, and areas adjacent to first breast cup 118 and second breast cup 120 along top edge 114. [0053] Adhesive dot matrix pattern 500 also includes a second adhesive dot density 504 that is associated with a low adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 502 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 502) to provide a level of support that is greater than the level of support provided by first adhesive dot density 502. That is, second adhesive dot density 504 bonds the opposite layers (e.g., outer layer 300 and inner layer 302 shown in FIG. 3) such that the areas of breast support garment 100 having second adhesive dot density 504 provide an amount or degree of stretch resistance that is greater than the amount or degree of stretch resistance provided by first adhesive dot density 502.

[0054] In this embodiment, second adhesive dot density 504 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of first adhesive dot density 502. Second adhesive dot density 504 may also be used in at least areas of first back band section 202 and second back band section 204 inward from the ends where first adhesive dot density 502 is located.

[0055] Adhesive dot matrix pattern 500 further includes a third adhesive dot density 506 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 504 and first adhesive dot density 502 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 504 and first adhesive dot density 502) to provide a level of support that is greater than the level of support provided by second adhesive dot density 504 and first adhesive dot density 502. That is, third adhesive dot density 506 bonds the opposite layers (e.g., outer layer 300 and inner layer 302 shown in FIG. 3) such that the areas of breast support garment 100 having third adhesive dot density 506 provide an amount or degree of stretch resistance that is greater than the amount or degree of stretch resistance provided by second adhesive dot density 504 and first adhesive dot density 502.

[0056] In this embodiment, third adhesive dot density 506 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of second adhesive dot density 504 and first adhesive dot density 502. Third adhesive dot density 506 may also be used in at least areas of first back band section 202 and second back band section 204 inward from where second adhesive dot density 504 is located.

[0057] In this embodiment, adhesive dot matrix pattern 500 also includes a fourth adhesive dot density 508 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of third adhesive dot density 506, second adhesive dot density 504, and first adhesive dot density 502 (and/or an adhesive dot size that is larger than the adhesive dot size of third adhesive dot density 506, second adhesive dot density 504, and first adhesive dot density 502) to provide a level of support that is greater than the level of support provided by third adhesive dot density 506, second adhesive dot density 504, and first adhesive dot density 502. That is, fourth adhesive dot density 508 bonds the opposite layers (e.g., outer layer 300 and inner layer 302 shown in FIG. 3) such that the areas of breast support garment 100 having fourth adhesive dot density 508 provide an amount or degree of stretch resistance that is greater than the amount or degree of stretch resistance provided by third adhesive dot density 506, second adhesive dot density 504, and first adhesive dot density 502.

[0058] In this embodiment, fourth adhesive dot density 508 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the areas of third adhesive dot density 506, second adhesive dot density 504, and first adhesive dot density 502, such that fourth adhesive dot density 508 is positioned along a root of the breast tissue of each of the wearer’s breasts. Fourth adhesive dot density 508 may also be used in at least areas of first back band section 202 and second back band section 204 inward from where third adhesive dot density 506 is located. Additionally, fourth adhesive dot density 508 may be used in areas along a periphery of outer layer 300, including areas adjacent to first breast cup 118 and second breast cup 120 along bottom edge 116, areas near the top of first shoulder strap 110 and second shoulder strap 112, and areas adjacent to first breast cup 118 and second breast cup 120 along top edge 114. With this arrangement, adhesive dot matrix pattern 500 forms an engineered support structure between outer layer 300 and inner layer 302 of breast support garment 100.

[0059] Referring now to FIG. 6, an enlarged view of adhesive dot matrix pattern is shown. In this embodiment, adhesive dot matrix pattern 500 provides an engineered support structure having a gradual supporting profile 600 across each breast cup (e.g., first breast cup 118 and second breast cup 120) that follows the contours of each breast cup to support breast tissue directly around a root of each breast. In an example embodiment, a support level of gradual supporting profile 600 decreases as it extends into areas of breast support garment 100 covering the wearer’s breast such that the density of adhesive dots in adhesive dot matrix pattern 500 gradually decreases from areas around the root of each breast towards the areas of the garment covering the wearer’s breast.

[0060] For example, as shown in FIG. 6, adhesive dot matrix pattern 500 has gradual supporting profile 600 across second breast cup 120 that includes a first zone 602 with fourth adhesive dot density 508 having a first level of support, a second zone 604 with third adhesive dot density 506 having a second level of support, a third zone 606 with second adhesive dot density 504 having a third level of support, and a fourth zone 608 with first adhesive dot density 502 having a fourth level of support. The corresponding levels of support of each zone decrease as gradual supporting profile 600 moves inward from the outer edges of second breast cup 120 towards the center portion of second breast cup 120. That is, the first level of support of first zone 602 (associated with fourth adhesive dot density 508) is greater than the second level of support of second zone 604 (associated with third adhesive dot density 506). Second level of support of second zone 604 is greater than the third level of support of third zone 606 (associated with second adhesive dot density 504) and third level of support of third zone 606 is greater than the fourth level of support of fourth zone 608 (associated with first adhesive dot density 502). With this arrangement, the support level of gradual supporting profile 600 decreases as it extends into areas of breast support garment 100 covering the wearer’s breast such that density of adhesive dots in adhesive dot matrix pattern 500 gradually decreases from areas around the root of each breast towards the areas of breast support garment 100 covering the wearer’s breast.

[0061] FIG. 7 illustrates a close up view of second breast cup 120 of breast support garment 100 showing the varying separation distances between the adjacent adhesive dots in each zone associated with different adhesive dot densities of adhesive dot matrix pattern 500. In this embodiment, the adjacent adhesive dots of first adhesive dot density 502 are separated by a first separation distance D1 . For example, as shown in FIG. 7, a first adhesive dot 700 and a second adhesive dot 702 in a zone having first adhesive dot density 502 are spaced apart from each other by first separation distance D1 . The adjacent adhesive dots of second adhesive dot density 504 are separated by a second separation distance D2 that is smaller than first separation distance D1. For example, as shown in FIG. 7, a third adhesive dot 704 and a fourth adhesive dot 706 in a zone having second adhesive dot density 504 are spaced apart from each other by second separation distance D2. The adjacent adhesive dots of third adhesive dot density 506 are separated by a third separation distance D3 that is smaller than first separation distance D1 and second separation distance D2. For example, as shown in FIG. 7, a fifth adhesive dot 708 and a sixth adhesive dot 710 in a zone having third adhesive dot density 506 are spaced apart from each other by third separation distance D3.

[0062] In an example embodiment, the separation distances of the adjacent adhesive dots of each zone decrease from the center portion of second breast cup 120 outwards such that first separation distance D1 is greater than second separation distance D2 and third separation distance D3 and second separation distance D2 is greater than third separation distance D3. In one embodiment, first separation distance D1 is approximately 6 millimeters (mm), second separation distance D2 is approximately 3 mm, and third separation distance D3 is approximately 2 mm. In other embodiments, the specific separation distances may vary. The same variation in adjacent adhesive dot separation distances may also be applied in different directions. For example, the same effect may be achieved by changing the separation distances between the adjacent adhesive dots in a direction following along a curve of the different zones, (e.g., the adjacent adhesive dots along each curve have the same separation distance in the zone having first adhesive dot density 502 and are further separated from the neighboring adhesive dots in adjacent zones having the same separation distance in the zone having second adhesive dot density 504). FIG. 7 shows the adhesive dots being distributed by printing or deposition linearly along curves, however persons skilled in the art would understand that adhesive dot placement can be random without departing from the scope of protection and the level of support provided in each zone will be defined by the size and/or the density of adhesive dots in such zone.

[0063] Additionally, in some embodiments, a zone having fourth adhesive dot density 508 may surround the zones having first adhesive dot density 502, second adhesive dot density 504, and third adhesive dot density 506 around second breast cup 120. In an example embodiment, the separation distances of the adhesive dots in the zone having fourth adhesive dot density 508 may be smaller than each of first separation distance D1 , second separation distance D2, and third separation distance D3. For example, in the embodiment shown in FIG. 7, the separation distances between the adhesive dots in the zone having fourth adhesive dot density 508 may be approximately 1 mm.

[0064] With this arrangement, the areas of breast support garment 100 having zones with an adhesive dot density that has a larger separation distance between the adhesive dots provides a lower amount or degree of stretch resistance (e.g., allowing more stretch) than the areas of breast support garment 100 having zones with an adhesive dot density that has a smaller separation distance between the adhesive dots provides a higher amount or degree of stretch resistance (e.g., allowing less stretch). That is, as shown in FIG. 7, the zone of second breast cup 120 having first adhesive dot density 502 associated with first separation distance D1 provides less support and allows more stretch than the zones having second adhesive dot density 504 associated with second separation distance D2 and third adhesive dot density 506 associated with third separation distance D3. The zone of second breast cup 120 having second adhesive dot density 502 associated with second separation distance D2 provides more support and allows less stretch than the zone having first adhesive dot density 502, but provides less support and allows more stretch than the zone having third adhesive dot density 506 associated with third separation distance D3. With this arrangement, areas of breast support garment 100 may be provided with an engineered support structure having varying levels of support determined by the specific adhesive dot matrix pattern applied between the layers of breast support garment 100 (e.g., outer layer 300 and inner layer 302).

[0065] In some embodiments, the adhesive dots of the adhesive dot matrix pattern forming the engineered support structure of breast support garment 100 may infiltrate or permeate into the fabric or textile forming the opposite layers of breast support garment 100 to different amounts or degrees. FIGs. 8A-8C illustrate different embodiments of an outer layer and an inner layer joined by an adhesive dot matrix pattern. Referring now to FIG. 8A, outer layer 300 and inner layer 302 of breast support garment 100 are shown joined or bonded together with a plurality of adhesive dots 800 arranged in an adhesive dot matrix pattern having first adhesive dot density 502, second adhesive dot density 504, and third adhesive dot density 506, as described above. In an example embodiment, outer layer 300 includes front portion outer face 108 that forms an outer surface of breast support garment 100 and front portion inner face 304 facing towards the chest area of the wearer opposite from front portion outer face 108. Inner layer 302 includes first face 306 facing towards front portion inner face 304 of outer layer 300 and second face 308 opposite first face 306 that faces towards the chest area of the wearer when breast support garment 100 is worn.

[0066] As shown in FIG. 8A, plurality of adhesive dots 800 are bonded or attached to the opposite faces of outer layer 300 and inner layer 302. In this embodiment, plurality of adhesive dots 800 are directly bonded onto front portion inner face 304 of outer layer 300 and first face 306 of inner layer 302. That is, plurality of adhesive dots 800 do not penetrate or infiltrate into the fabric or textile forming outer layer 300 and inner layer 302 beyond the surfaces of front portion inner face 304 and/or first face 306. With this arrangement, plurality of adhesive dots 800 form the engineered support structure between outer layer 300 and inner layer 302 of breast support garment 100.

[0067] Referring now to FIG. 8B, in some embodiments, the adhesive or glue used to form the engineered support structure may partially infiltrate or penetrate into to the fabric or textile forming outer layer 300 and inner layer 302. As shown in FIG. 8B, outer layer 300 and inner layer 302 of breast support garment 100 are shown joined or bonded together with a plurality of adhesive dots 810 arranged in an adhesive dot matrix pattern having first adhesive dot density 502, second adhesive dot density 504, and third adhesive dot density 506, as described above. In this embodiment, plurality of adhesive dots 810 infiltrate or penetrate beyond the opposite faces of outer layer 300 and inner layer 302 and into the fabric or textile forming the layers. For example, as shown in FIG. 8B, plurality of adhesive dots 810 extend beyond front portion inner face 304 of outer layer 300 into a portion of outer layer 300 and extend beyond first face 306 of inner layer 302 into a portion of inner layer 302. That is, in contrast to plurality of adhesive dots 800 shown in FIG. 8A, plurality of adhesive dots 810 do penetrate or infiltrate into the fabric or textile forming outer layer 300 and inner layer 302 beyond the surfaces of front portion inner face 304 and/or first face 306. With this arrangement, plurality of adhesive dots 810 form the engineered support structure between outer layer 300 and inner layer 302 of breast support garment 100.

[0068] In some embodiments, the adhesive dots of the adhesive dot matrix pattern forming the engineered support structure may have a three-dimensional configuration such that the adhesive dots have a thickness that is substantially similar to a thickness associated with the fabric or textile forming outer layer 300 and inner layer 302. For example, the embodiments of plurality of adhesive dots 800 shown in FIG. 8A and plurality of adhesive dots 810 shown in FIG. 8B each have a substantial thickness between outer layer 300 and inner layer 302. In other embodiments, the adhesive dots of the adhesive dot matrix pattern forming the engineered support structure may have a two-dimensional configuration such that the adhesive dots are in the form of a thin layer that is substantially smaller than a thickness associated with the fabric or textile forming outer layer 300 and inner layer 302.

[0069] Referring now to FIG. 8C, in some embodiments, the adhesive or glue used to form the engineered support structure may be a thin layer between the fabric or textile forming outer layer 300 and inner layer 302. As shown in FIG. 8C, outer layer 300 and inner layer 302 of breast support garment 100 are shown joined or bonded together with a plurality of adhesive dots 820 arranged in an adhesive dot matrix pattern having first adhesive dot density 502, second adhesive dot density 504, and third adhesive dot density 506, as described above. In this embodiment, plurality of adhesive dots 820 are arranged in thin layers between opposite faces of outer layer 300 and inner layer 302. For example, as shown in FIG. 8C, plurality of adhesive dots 820 are arranged in thin layers on front portion inner face 304 of outer layer 300 and first face 306 of inner layer 302 such that front portion inner face 304 and first face 306 are adjacent or in contact with each other. That is, in contrast to plurality of adhesive dots 800 shown in FIG. 8A and plurality of adhesive dots 820 shown in FIG. 8B which have a thickness that provides a space or gap between outer layer 300 and inner layer 302, plurality of adhesive dots 820 allow the surfaces of front portion inner face 304 and/or first face 306 to be adjacent or in contact with each other. With this arrangement, plurality of adhesive dots 820 form the engineered support structure between outer layer 300 and inner layer 302 of breast support garment 100.

[0070] In some embodiments, different engineered support structures providing zones having varying levels of support to breast support garment 100 may be provided by using different adhesive dot matrix patterns applied between outer layer 300 and inner layer 302. FIGs. 9 through 12 illustrate some alternate embodiments of adhesive dot matrix patterns that provide zones of varying levels of support to areas of breast support garment 100. Other adhesive dot matrix patterns may also be provided according to the techniques described herein.

[0071] Referring now to FIG. 9, an example embodiment of a second adhesive dot matrix pattern 900 is shown for forming an engineered support structure for breast support garment 100. In this embodiment, second adhesive dot matrix pattern 900 includes four levels of adhesive dot density (e.g., associated with varying separation distances and/or adhesive dot sizes) arranged in different areas of breast support garment 100 to provide zones having different levels of support. As shown in FIG. 9, second adhesive dot matrix pattern 900 includes a first adhesive dot density 902 that is associated with a low adhesive dot density having a large separation distance and/or a small adhesive dot size to provide a small level of support. In this embodiment, first adhesive dot density 902 may be used in at least a center portion of first breast cup 118 and second breast cup 120 and along an area spaced apart from and following along the contour of top edge 114.

[0072] Second adhesive dot matrix pattern 900 also includes a second adhesive dot density 904 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 902 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 902) to provide a level of support that is greater than the level of support provided by first adhesive dot density 902. In this embodiment, second adhesive dot density 904 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of first adhesive dot density 902. Second adhesive dot density 904 may also be used along an area adjacent to and extending along the contour of top edge 114 and at areas along the sides of breast support garment 100.

[0073] Second adhesive dot matrix pattern 900 further includes a third adhesive dot density 906 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 904 and first adhesive dot density 902 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 904 and first adhesive dot density 902) to provide a level of support that is greater than the level of support provided by second adhesive dot density 904 and first adhesive dot density 902. In this embodiment, third adhesive dot density 906 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of second adhesive dot density 904 and first adhesive dot density 902. Third adhesive dot density 906 may also be used in at least areas adjacent to first breast cup 118 and second breast cup 120 along bottom edge 116 and spaced apart from top edge 114 inward from the areas of second adhesive dot density 904 and first adhesive dot density 902.

[0074] In this embodiment, second adhesive dot matrix pattern 900 also includes a fourth adhesive dot density 908 that is associated with a smallest adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 906, second adhesive dot density 904, and first adhesive dot density 902 (and/or an adhesive dot size that is smaller than the adhesive dot size of third adhesive dot density 906, second adhesive dot density 904, and first adhesive dot density 902) to provide a level of support that is less than the level of support provided by third adhesive dot density 906, second adhesive dot density 904, and first adhesive dot density 902.

[0075] In this embodiment, fourth adhesive dot density 908 may be used in at least areas in the middle of breast support garment 100 along bottom edge 116 and between first breast cup 118 and second breast cup 120 as well as areas along the sides of breast support garment 100. With this arrangement, second adhesive dot matrix pattern 900 forms an engineered support structure between outer layer 300 and inner layer 302 of breast support garment 100.

[0076] As shown in FIG. 9, second adhesive dot matrix pattern 900 has gradual supporting profile 910 across second breast cup 120 that includes a first zone 912 with third adhesive dot density 906 having a first level of support, a second zone 914 with second adhesive dot density 904 having a second level of support, and a third zone 916 with first adhesive dot density 902 having a third level of support. The corresponding levels of support of each zone decrease as gradual supporting profile 910 moves inward from the outer edges of second breast cup 120 towards the center portion of second breast cup 120. That is, the first level of support of first zone 912 (associated with third adhesive dot density 906) is greater than the second level of support of second zone 914 (associated with second adhesive dot density 904) and second level of support of second zone 914 is greater than the third level of support of third zone 916 (associated with first adhesive dot density 902). With this arrangement, the support level of gradual supporting profile 910 decreases as it extends into areas of breast support garment 100 covering the wearer’s breast such that density of adhesive dots in second adhesive dot matrix pattern 900 gradually decreases from areas around the root of each breast towards the areas of breast support garment 100 covering the wearer’s breast.

[0077] In an example embodiment, the separation distances of the adhesive dots of each zone 912, 914, 916 decrease from the center portion of second breast cup 120 outwards through each zone. In one embodiment, the separation distance of the adhesive dots in third zone 916 is approximately 3 mm, the separation distance of the adhesive dots in second zone 914 is approximately 2 mm, and the separation distance of the adhesive dots in first zone 912 is approximately 1 mm. Additionally, in this embodiment, the separation distance of the adhesive dots associated with fourth adhesive dot density 908 is approximately 4 mm. In other embodiments, the specific separation distances may vary.

[0078] Referring now to FIG. 10, an example embodiment of a third adhesive dot matrix pattern 1000 is shown for forming an engineered support structure for breast support garment 100. In this embodiment, third adhesive dot matrix pattern 1000 includes five levels of adhesive dot density (e.g., associated with varying separation distances and/or adhesive dot sizes) arranged in different areas of breast support garment 100 to provide zones having different levels of support. As shown in FIG. 10, third adhesive dot matrix pattern 1000 includes a first adhesive dot density 1002 that is associated with a low adhesive dot density having a large separation distance and/or a small adhesive dot size to provide a small level of support. In this embodiment, first adhesive dot density 1002 may be used in at least a center portion of first breast cup 118 and second breast cup 120.

[0079] Third adhesive dot matrix pattern 1000 also includes a second adhesive dot density 1004 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 1002 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 1002) to provide a level of support that is greater than the level of support provided by first adhesive dot density 1002. In this embodiment, second adhesive dot density 1004 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of first adhesive dot density 1002. Second adhesive dot density 1004 may also be used along an area extending along the contour of top edge 114 and at areas along the sides of breast support garment 100.

[0080] Third adhesive dot matrix pattern 1000 further includes a third adhesive dot density 1006 that is associated with a highest adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 1004 and first adhesive dot density 1002 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 1004 and first adhesive dot density 1002) to provide a level of support that is greater than the level of support provided by second adhesive dot density 1004 and first adhesive dot density 1002. In this embodiment, third adhesive dot density 1006 may be used throughout a substantial majority of breast support garment 100, including surrounding the area of second adhesive dot density 1004 and first adhesive dot density 1002.

[0081] In this embodiment, third adhesive dot matrix pattern 1000 also includes a fourth adhesive dot density 1008 that is associated with a high adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1006, but which is smaller than the separation distance of second adhesive dot density 1004 and first adhesive dot density 1002 to provide a level of support that is less than the level of support provided by third adhesive dot density 1006, but greater than the level of support provided by second adhesive dot density 1004 and first adhesive dot density 1002.

[0082] In this embodiment, fourth adhesive dot density 1008 may be used in at least areas along the sides of breast support garment 100. Additionally, in this embodiment, third adhesive dot matrix pattern 1000 further includes a fifth adhesive dot density 1010 that is associated with a medium adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1006, second adhesive dot density 1004, and fourth adhesive dot density 1008, but which is smaller than the separation distance of first adhesive dot density 1002 to provide a level of support that is less than the level of support provided by third adhesive dot density 1006, second adhesive dot density 1004, and fourth adhesive dot density 1008, but greater than the level of support provided by first adhesive dot density 1002. With this arrangement, third adhesive dot matrix pattern 1000 forms an engineered support structure between outer layer 300 and inner layer 302 of breast support garment 100.

[0083] As shown in FIG. 10, third adhesive dot matrix pattern 1000 has gradual supporting profile 1012 across second breast cup 120 that includes a first zone 1014 with second adhesive dot density 1004 having a first level of support and a second zone 1016 with first adhesive dot density 1002 having a second level of support. The corresponding levels of support of each zone decrease as gradual supporting profile 1012 moves inward from the outer edges of second breast cup 120 towards the center portion of second breast cup 120. That is, the first level of support of first zone 1014 (associated with second adhesive dot density 1004) is greater than the second level of support of second zone 1016 (associated with first adhesive dot density 1002). With this arrangement, the support level of gradual supporting profile 1012 decreases as it extends into areas of breast support garment 100 covering the wearer’s breast such that density of adhesive dots in third adhesive dot matrix pattern 1000 gradually decreases from areas around the root of each breast towards the areas of breast support garment 100 covering the wearer’s breast.

[0084] In an example embodiment, the separation distances of the adhesive dots of each zone 1014, 1016 decrease from the center portion of second breast cup 120 outwards through each zone. In one embodiment, the separation distance of the adhesive dots in second zone 1016 is approximately 5 mm and the separation distance of the adhesive dots in first zone 1014 is approximately 2 mm. Additionally, in this embodiment, the separation distance of the adhesive dots associated with third adhesive dot density 1006 is approximately 0.5 mm, the separation distance of the adhesive dots associated with fourth adhesive dot density 1008 is approximately 1 mm, and the separation distance of the adhesive dots associated with fifth adhesive dot density 1010 is approximately 3 mm. In other embodiments, the specific separation distances may vary.

[0085] FIG. 11 is an example embodiment of a fourth adhesive dot matrix pattern 1100 for forming an engineered support structure for breast support garment 100. In this embodiment, fourth adhesive dot matrix pattern 1100 has five levels of adhesive dot density (e.g., associated with varying separation distances and/or adhesive dot sizes) arranged in different areas of breast support garment 100 to provide zones having different levels of support in a substantially similar arrangement as third adhesive dot matrix pattern 1000, with different separation distances for the various adhesive dot densities.

[0086] As shown in FIG. 11 , fourth adhesive dot matrix pattern 1100 includes a first adhesive dot density 1102 that is associated with a low adhesive dot density having a large separation distance and/or a small adhesive dot size to provide a small level of support. In this embodiment, first adhesive dot density 1102 may be used in at least a center portion of first breast cup 118 and second breast cup 120. Fourth adhesive dot matrix pattern 1100 also includes a second adhesive dot density 1104 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 1102 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 1102) to provide a level of support that is greater than the level of support provided by first adhesive dot density 1102. In this embodiment, second adhesive dot density 1104 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of first adhesive dot density 1102. Second adhesive dot density 1104 may also be used along an area extending along the contour of top edge 114 and at areas along the sides of breast support garment 100. [0087] Fourth adhesive dot matrix pattern 1100 further includes a third adhesive dot density 1106 that is associated with a highest adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 1104 and first adhesive dot density 1102 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 1104 and first adhesive dot density 1102) to provide a level of support that is greater than the level of support provided by second adhesive dot density 1104 and first adhesive dot density 1102. In this embodiment, third adhesive dot density 1106 may be used throughout a substantial majority of breast support garment 100, including surrounding the area of second adhesive dot density 1104 and first adhesive dot density 1102.

[0088] In this embodiment, fourth adhesive dot matrix pattern 1100 also includes a fourth adhesive dot density 1108 that is associated with a high adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1106, but which is smaller than the separation distance of second adhesive dot density 1104 and first adhesive dot density 1102 to provide a level of support that is less than the level of support provided by third adhesive dot density 1106, but greater than the level of support provided by second adhesive dot density 1104 and first adhesive dot density 1102.

[0089] In this embodiment, fourth adhesive dot density 1108 may be used in at least areas along the sides of breast support garment 100. Additionally, in this embodiment, fourth adhesive dot matrix pattern 1100 further includes a fifth adhesive dot density 1110 that is associated with a medium adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1106, second adhesive dot density 1104, and fourth adhesive dot density 1108, but which is smaller than the separation distance of first adhesive dot density 1102 to provide a level of support that is less than the level of support provided by third adhesive dot density 1106, second adhesive dot density 1104, and fourth adhesive dot density 1108, but greater than the level of support provided by first adhesive dot density 1102. With this arrangement, fourth adhesive dot matrix pattern 1100 forms an engineered support structure between outer layer 300 and inner layer 302 of breast support garment 100.

[0090] As shown in FIG. 11 , fourth adhesive dot matrix pattern 1100 has gradual supporting profile 1112 across second breast cup 120 that includes a first zone 1114 with second adhesive dot density 1104 having a first level of support and a second zone 1116 with first adhesive dot density 1102 having a second level of support. The corresponding levels of support of each zone decrease as gradual supporting profile 1112 moves inward from the outer edges of second breast cup 120 towards the center portion of second breast cup 120. That is, the first level of support of first zone 1114 (associated with second adhesive dot density 1104) is greater than the second level of support of second zone 1116 (associated with first adhesive dot density 1102). With this arrangement, the support level of gradual supporting profile 1112 decreases as it extends into areas of breast support garment 100 covering the wearer’s breast such that density of adhesive dots in fourth adhesive dot matrix pattern 1100 gradually decreases from areas around the root of each breast towards the areas of breast support garment 100 covering the wearer’s breast.

[0091] In an example embodiment, the separation distances of the adhesive dots of each zone 1114, 1116 decrease from the center portion of second breast cup 120 outwards through each zone. In one embodiment, the separation distance of the adhesive dots in second zone 1116 is approximately 6 mm and the separation distance of the adhesive dots in first zone 1114 is approximately 3 mm. Additionally, in this embodiment, the separation distance of the adhesive dots associated with third adhesive dot density 1106 is approximately 1 mm, the separation distance of the adhesive dots associated with fourth adhesive dot density 1108 is approximately 2 mm, and the separation distance of the adhesive dots associated with fifth adhesive dot density 1110 is approximately 4 mm. In other embodiments, the specific separation distances may vary.

[0092] In contrast to the engineered support structure of third adhesive dot matrix pattern 1000, the engineered support structure of fourth adhesive dot matrix pattern 1100 will provide breast support garment 100 with an overall lower amount of support throughout all of the areas of breast support garment 100 due to the larger separation distances associated with each of the adhesive dot densities, while maintaining an overall similar support profile (e.g., the areas of the relative adhesive dot densities remain the same while the actual values for the separation distances associated with those densities are changed). With this arrangement, breast support garments having similar support profiles, but varying levels of support, may be provided by using similar adhesive dot matrix patterns with varying separation distances for each of the adhesive dot densities.

[0093] Referring now to FIG. 12, an example embodiment of a fifth adhesive dot matrix pattern 1200 is shown for forming an engineered support structure for breast support garment 100. In this embodiment, fifth adhesive dot matrix pattern 1200 includes four levels of adhesive dot density (e.g., associated with varying separation distances and/or adhesive dot sizes) arranged in different areas of breast support garment 100 to provide zones having different levels of support. As shown in FIG. 12, fifth adhesive dot matrix pattern 1200 includes a first adhesive dot density 1202 that is associated with a low adhesive dot density having a large separation distance and/or a small adhesive dot size to provide a small level of support. In this embodiment, first adhesive dot density 1202 may be used in at least a center portion of first breast cup 118 and second breast cup 120 and along an area spaced apart from and following along the contour of top edge 114.

[0094] In this embodiment, the center portion of first breast cup 118 and second breast cup 120 having first adhesive dot density 1202 also includes a layer 1204 of spray adhesive or glue that is deposited over and/or under the adhesive dots of first adhesive dot density 1202. This additional layer 1204 of spray adhesive or glue deposited onto the center portion of first breast cup 118 and second breast cup 120 of breast support garment 100 may assist with bonding or joining outer layer 300 and inner layer 302 in a manner to prevent or resist wrinkling or bunching in this area. In some embodiments, layer 1204 of spray adhesive or glue may be optional. [0095] Fifth adhesive dot matrix pattern 1200 also includes a second adhesive dot density 1206 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 1202 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 1202) to provide a level of support that is greater than the level of support provided by first adhesive dot density 1202. In this embodiment, second adhesive dot density 1206 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of first adhesive dot density 1202. Second adhesive dot density 1206 may also be used along an area adjacent to and extending along the contour of top edge 114 and at areas along the sides of breast support garment 100.

[0096] Fifth adhesive dot matrix pattern 1200 further includes a third adhesive dot density 1208 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 1206 and first adhesive dot density 1202 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 1206 and first adhesive dot density 1202) to provide a level of support that is greater than the level of support provided by second adhesive dot density 1206 and first adhesive dot density 1202. In this embodiment, third adhesive dot density 1208 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of second adhesive dot density 1206 and first adhesive dot density 1202. Third adhesive dot density 1208 may also be used in at least areas adjacent to first breast cup 118 and second breast cup 120 along bottom edge 116 and spaced apart from top edge 114 inward from the areas of second adhesive dot density 1206 and first adhesive dot density 1202.

[0097] In this embodiment, fifth adhesive dot matrix pattern 1200 also includes a fourth adhesive dot density 1210 that is associated with a small adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1208 and second adhesive dot density 1206, but that is smaller than the separation distance of first adhesive dot density 1202 to provide a level of support that is less than the level of support provided by third adhesive dot density 1208 and second adhesive dot density 1206, but which is greater than the level of support provided by first adhesive dot density 1202.

[0098] In this embodiment, fourth adhesive dot density 1210 may be used in at least areas in the middle of breast support garment 100 along bottom edge 116 and between first breast cup 118 and second breast cup 120 as well as areas along the sides of breast support garment 100. With this arrangement, fifth adhesive dot matrix pattern 1200 forms an engineered support structure between outer layer 300 and inner layer 302 of breast support garment 100.

[0099] As shown in FIG. 12, fifth adhesive dot matrix pattern 1200 has gradual supporting profile 1212 across second breast cup 120 that includes a first zone 1214 with third adhesive dot density 1208 having a first level of support, a second zone 1216 with second adhesive dot density 1206 having a second level of support, and a third zone 1218 with first adhesive dot density 1202 having a third level of support. The corresponding levels of support of each zone decrease as gradual supporting profile 1212 moves inward from the outer edges of second breast cup 120 towards the center portion of second breast cup 120. That is, the first level of support of first zone 1214 (associated with third adhesive dot density 1208) is greater than the second level of support of second zone 1216 (associated with second adhesive dot density 1206) and second level of support of second zone 1216 is greater than the third level of support of third zone 1218 (associated with first adhesive dot density 1202). With this arrangement, the support level of gradual supporting profile 1212 decreases as it extends into areas of breast support garment 100 covering the wearer’s breast such that density of adhesive dots in fifth adhesive dot matrix pattern 1200 gradually decreases from areas around the root of each breast towards the areas of breast support garment 100 covering the wearer’s breast.

[00100] In an example embodiment, the separation distances of the adhesive dots of each zone 1214, 1216, 1218 decrease from the center portion of second breast cup 120 outwards through each zone. In one embodiment, the separation distance of the adhesive dots in third zone 1218 is approximately 6 mm, the separation distance of the adhesive dots in second zone 1216 is approximately 2 mm, and the separation distance of the adhesive dots in first zone 1214 is approximately 1 mm. Additionally, in this embodiment, the separation distance of the adhesive dots associated with fourth adhesive dot density 1210 is approximately 4 mm. In other embodiments, the specific separation distances may vary.

[00101] In some embodiments, a breast support garment may be provided as a one-piece support garment. FIG. 13 is a front view of an alternate embodiment of a one- piece breast support garment 1300. In this embodiment, one-piece breast support garment 1300 may be a pullover style with a front portion 1302 for covering at least a portion of a chest area of a wearer integrally joined with a back portion 1400 (shown in FIG. 14). In contrast to the previous embodiments of breast support garment 100, the present embodiment of one-piece breast support garment 1300 does not include a closure system. Instead, front portion 1302 is substantially continuous with back portion 1400 so as to form one-piece breast support garment 1300.

[00102] In some embodiments, front portion 1302 extends between a first side 1304 and a second side 1306 of breast support garment 1300. In an example embodiment, front portion 1302 of breast support garment 1300 includes a front portion outer face 1308 that forms an outer surface of breast support garment 1300 extending away from the chest area of the wearer. In this embodiment, breast support garment 1300 includes a pair of shoulder straps, including a first strap 1310 and a second strap 1312. First strap 1310 and second strap 1312 are configured to extend over the shoulders of a wearer of breast support garment 1300.

[00103] In an example embodiment, front portion 1302 of breast support garment 1300 extends from a top edge 1314 to a bottom edge 1316. Top edge 1314 may form a neckline that extends above the breasts of a wearer and bottom edge 1316 may form an under band that extends beneath the breasts of a wearer and continues to back portion 1400 so as to encircle a torso of the wearer. Additionally, in some embodiments, front portion 1302 of breast support garment 1300 may also include a pair of breast cups, including a first breast cup 1318 and a second breast cup 1320, that are configured to receive breasts of the wearer. In one embodiment, first breast cup 1318 and second breast cup 1320 on front portion 1302 of breast support garment 1300 may be molded into the material forming front portion 1302. In some embodiments, front portion 1302 includes an outer layer and an opposite inner layer in a manner substantially similar to breast support garment 100, described above.

[00104] Referring now to FIG. 14, a rear view of one-piece breast support garment 1300 is shown. In an example embodiment, breast support garment 1300 may include a rear portion 1400 for covering at least a portion of a back area of a wearer. Rear portion 1400 of breast support garment 1300 is joined with and attached to front portion 1302 along each of first side 1304 and second side 1306. In an example embodiment, rear portion 1400 may be formed by a center section 1402 that extends from first strap 1310 and second strap 1312 on each side of breast support garment 1300 and joins with a first side back section 1404 and a second side back section 1406 to cover a back area of the wearer. In some embodiments, rear portion 1400 includes an outer layer and an opposite inner layer in a manner substantially similar to breast support garment 100, described above.

[00105] In some embodiments, one-piece breast support garment 1300 may optionally include one or more cushioning structures, for example, substantially similar to cushioning structures 320, 323, 325 described above and shown in FIG. 3, that are disposed between the layers forming one-piece breast support garment 1300. It should be understood that the pullover-style of one-piece breast support garment 1300 shown in FIGs. 13-14 is exemplary and other forms or styles of one-piece breast support garments may be provided.

[00106] In accordance with the techniques of the example embodiments described herein, one-piece breast support garment 1300 may be provided with an engineered support structure that allows the garment to have zones of varying support (i.e., stretch resistance) in different areas of the garment. In some embodiments, an engineered support structure may be provided in front portion 1302, rear portion 1400, and/or both front portion 1302 and rear portion 1400 of one-piece breast support garment 1300 by applying adhesive dot matrix patterns to the layers of each of front portion 1302 and/or rear portion 1400, in a similar manner as described above with regard to process 400 for breast support garment 100.

[00107] Referring now to FIG. 15, an example embodiment of a sixth adhesive dot matrix pattern 1500 is shown for forming an engineered support structure for breast support garment 1300. In this embodiment, sixth adhesive dot matrix pattern 1500 includes four levels of adhesive dot density (e.g., associated with varying separation distances and/or adhesive dot sizes) arranged in different areas of breast support garment 100 to provide zones having different levels of support. As shown in FIG. 15, sixth adhesive dot matrix pattern 1500 includes a first adhesive dot density 1502 that is associated with a low adhesive dot density having a large separation distance and/or a small adhesive dot size to provide a small level of support. In this embodiment, first adhesive dot density 1502 may be used in at least a center portion of first breast cup 1318 and second breast cup 1320 and along an area spaced apart from and following along the contour of top edge 1314.

[00108] In this embodiment, the center portion of first breast cup 1318 and second breast cup 1320 having first adhesive dot density 1502 also includes a layer 1504 of spray adhesive or glue that is deposited over and/or under the adhesive dots of first adhesive dot density 1502. This additional layer 1504 of spray adhesive or glue deposited onto the center portion of first breast cup 1318 and second breast cup 1320 of breast support garment 1300 may assist with bonding or joining the outer layer and inner layer in a manner to prevent or resist wrinkling or bunching in this area. In some embodiments, layer 1504 of spray adhesive or glue may be optional.

[00109] Sixth adhesive dot matrix pattern 1500 also includes a second adhesive dot density 1506 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 1502 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 1502) to provide a level of support that is greater than the level of support provided by first adhesive dot density 1502. In this embodiment, second adhesive dot density 1506 may be used in at least an area around the center portion of first breast cup 1318 and second breast cup 1320 surrounding the area of first adhesive dot density 1502. Second adhesive dot density 1506 may also be used along an area adjacent to and extending along the contour of top edge 1314 and at areas along the sides of breast support garment 1300.

[00110] Sixth adhesive dot matrix pattern 1500 further includes a third adhesive dot density 1508 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 1506 and first adhesive dot density 1502 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 1506 and first adhesive dot density 1502) to provide a level of support that is greater than the level of support provided by second adhesive dot density 1506 and first adhesive dot density 1502. In this embodiment, third adhesive dot density 1508 may be used in at least an area around the center portion of first breast cup 1318 and second breast cup 1320 surrounding the area of second adhesive dot density 1506 and first adhesive dot density 1502. Third adhesive dot density 1508 may also be used in at least areas adjacent to first breast cup 1318 and second breast cup 1320 along bottom edge 1316 and spaced apart from top edge 1314 inward from the areas of second adhesive dot density 1506 and first adhesive dot density 1502.

[00111] In this embodiment, sixth adhesive dot matrix pattern 1500 also includes a fourth adhesive dot density 1510 that is associated with a small adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1508 and second adhesive dot density 1506, but that is smaller than the separation distance of first adhesive dot density 1502 to provide a level of support that is less than the level of support provided by third adhesive dot density 1508 and second adhesive dot density 1506, but which is greater than the level of support provided by first adhesive dot density 1502. [00112] In this embodiment, fourth adhesive dot density 1510 may be used in at least areas in the middle of breast support garment 1300 along bottom edge 1316 and between first breast cup 1318 and second breast cup 1320 as well as areas along the sides of breast support garment 1300. With this arrangement, sixth adhesive dot matrix pattern 1500 forms an engineered support structure between the outer layer and inner layer of breast support garment 1300.

[00113] As shown in FIG. 15, sixth adhesive dot matrix pattern 1500 has gradual supporting profile 1512 across second breast cup 1320 that includes a first zone 1514 with third adhesive dot density 1508 having a first level of support, a second zone 1516 with second adhesive dot density 1506 having a second level of support, and a third zone 1518 with first adhesive dot density 1502 having a third level of support. The corresponding levels of support of each zone decrease as gradual supporting profile 1512 moves inward from the outer edges of second breast cup 1320 towards the center portion of second breast cup 1320. That is, the first level of support of first zone 1514 (associated with third adhesive dot density 1508) is greater than the second level of support of second zone 1516 (associated with second adhesive dot density 1506) and second level of support of second zone 1516 is greater than the third level of support of third zone 1518 (associated with first adhesive dot density 1502). With this arrangement, the support level of gradual supporting profile 1512 decreases as it extends into areas of breast support garment 1300 covering the wearer’s breast such that density of adhesive dots in sixth adhesive dot matrix pattern 1500 gradually decreases from areas around the root of each breast towards the areas of breast support garment 1300 covering the wearer’s breast.

[00114] In an example embodiment, the separation distances of the adhesive dots of each zone 1514, 1516, 1518 decrease from the center portion of second breast cup 1320 outwards through each zone. In one embodiment, the separation distance of the adhesive dots in third zone 1518 is approximately 6 mm, the separation distance of the adhesive dots in second zone 1516 is approximately 2 mm, and the separation distance of the adhesive dots in first zone 1514 is approximately 1 mm. Additionally, in this embodiment, the separation distance of the adhesive dots associated with fourth adhesive dot density 1510 is approximately 4 mm. In other embodiments, the specific separation distances may vary.

[00115] Referring now to FIG. 16, an example embodiment of a first back adhesive dot matrix pattern 1600 for forming an engineered support structure to provide support to rear portion 1400 of breast support garment 1300 is shown. In this embodiment, first back adhesive dot matrix pattern 1600 includes at least three areas having different levels of adhesive dot density (e.g., associated with varying separation distances and/or adhesive dot sizes) to provide zones having different levels of support to rear portion 1400 of breast support garment 1300. As shown in FIG. 16, first back adhesive dot matrix pattern 1600 includes a first adhesive dot density 1602 that is associated with a low adhesive dot density having a large separation distance and/or a small adhesive dot size to provide a small level of support. In this embodiment, first adhesive dot density 1602 may be used in at least a center portion along bottom edge 1316, along an area spaced apart from and following along the contour of top edge 1314, and in an area on each of first side 1304 and second side 1306.

[00116] First back adhesive dot matrix pattern 1600 also includes a second adhesive dot density 1604 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 1602 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 1602) to provide a level of support that is greater than the level of support provided by first adhesive dot density 1602. In this embodiment, second adhesive dot density 1604 may be used in at least an area around a periphery of rear portion 1400, including following along top edge 1314, along the opposite sides of center section 1402, and surrounding a cutout adjacent to bottom edge 1316.

[00117] First back adhesive dot matrix pattern 1600 further includes a third adhesive dot density 1606 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 1604 and first adhesive dot density 1602 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 1604 and first adhesive dot density 1602) to provide a level of support that is greater than the level of support provided by second adhesive dot density 1604 and first adhesive dot density 1602. In this embodiment, third adhesive dot density 1606 may be used in at least an area including center section 1402 and extending upwards towards first shoulder strap 1310 and second shoulder strap 1312 and extending downwards towards bottom edge 1316. With this arrangement, first back adhesive dot matrix pattern 1600 forms an engineered support structure that provides support to rear portion 1400 of breast support garment 1300.

[00118] Referring now to FIG. 17, an example embodiment of a seventh adhesive dot matrix pattern 1700 is shown for forming an engineered support structure for breast support garment 1300. In this embodiment, seventh adhesive dot matrix pattern 1700 includes four levels of adhesive dot density (e.g., associated with varying separation distances and/or adhesive dot sizes) arranged in different areas of breast support garment 100 to provide zones having different levels of support. As shown in FIG. 17, seventh adhesive dot matrix pattern 1700 includes a first adhesive dot density 1702 that is associated with a low adhesive dot density having a large separation distance and/or a small adhesive dot size to provide a small level of support. In this embodiment, first adhesive dot density 1702 may be used in at least a center portion of first breast cup 1318 and second breast cup 1320 and along an area spaced apart from and following along the contour of top edge 1314.

[00119] In this embodiment, the center portion of first breast cup 1318 and second breast cup 1320 having first adhesive dot density 1702 also includes a layer 1704 of spray adhesive or glue that is deposited over and/or under the adhesive dots of first adhesive dot density 1702. This additional layer 1704 of spray adhesive or glue deposited onto the center portion of first breast cup 1318 and second breast cup 1320 of breast support garment 1300 may assist with bonding or joining the outer layer and inner layer in a manner to prevent or resist wrinkling or bunching in this area. In some embodiments, layer 1704 of spray adhesive or glue may be optional. [00120] Seventh adhesive dot matrix pattern 1700 also includes a second adhesive dot density 1706 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 1702 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 1702) to provide a level of support that is greater than the level of support provided by first adhesive dot density 1702. In this embodiment, second adhesive dot density 1706 may be used in at least an area around the center portion of first breast cup 1318 and second breast cup 1320 surrounding the area of first adhesive dot density 1702. Second adhesive dot density 1706 may also be used along an area adjacent to and extending along the contour of top edge 1314 and at areas along the sides of breast support garment 1300.

[00121] Seventh adhesive dot matrix pattern 1700 further includes a third adhesive dot density 1708 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 1706 and first adhesive dot density 1702 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 1706 and first adhesive dot density 1702) to provide a level of support that is greater than the level of support provided by second adhesive dot density 1706 and first adhesive dot density 1702. In this embodiment, third adhesive dot density 1708 may be used in at least an area around the center portion of first breast cup 1318 and second breast cup 1320 surrounding the area of second adhesive dot density 1706 and first adhesive dot density 1702. Third adhesive dot density 1708 may also be used in at least areas adjacent to first breast cup 1318 and second breast cup 1320 along bottom edge 1316 and spaced apart from top edge 1314 inward from the areas of second adhesive dot density 1706 and first adhesive dot density 1702.

[00122] In this embodiment, seventh adhesive dot matrix pattern 1700 also includes a fourth adhesive dot density 1710 that is associated with a small adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1708 and second adhesive dot density 1706, but that is smaller than the separation distance of first adhesive dot density 1702 to provide a level of support that is less than the level of support provided by third adhesive dot density 1708 and second adhesive dot density 1706, but which is greater than the level of support provided by first adhesive dot density 1702.

[00123] In this embodiment, fourth adhesive dot density 1710 may be used in at least areas in the middle of breast support garment 1300 along bottom edge 1316 and between first breast cup 1318 and second breast cup 1320 as well as areas along the sides of breast support garment 1300. With this arrangement, seventh adhesive dot matrix pattern 1700 forms an engineered support structure between the outer layer and inner layer of breast support garment 1300.

[00124] As shown in FIG. 17, seventh adhesive dot matrix pattern 1700 has gradual supporting profile 1712 across second breast cup 1320 that includes a first zone 1714 with third adhesive dot density 1708 having a first level of support, a second zone 1716 with second adhesive dot density 1706 having a second level of support, and a third zone 1718 with first adhesive dot density 1702 having a third level of support. The corresponding levels of support of each zone decrease as gradual supporting profile 1712 moves inward from the outer edges of second breast cup 1320 towards the center portion of second breast cup 1320. That is, the first level of support of first zone 1714 (associated with third adhesive dot density 1708) is greater than the second level of support of second zone 1716 (associated with second adhesive dot density 1706) and second level of support of second zone 1716 is greater than the third level of support of third zone 1718 (associated with first adhesive dot density 1702). With this arrangement, the support level of gradual supporting profile 1712 decreases as it extends into areas of breast support garment 1300 covering the wearer’s breast such that density of adhesive dots in seventh adhesive dot matrix pattern 1700 gradually decreases from areas around the root of each breast towards the areas of breast support garment 1300 covering the wearer’s breast.

[00125] In an example embodiment, the separation distances of the adhesive dots of each zone 1714, 1716, 1718 decrease from the center portion of second breast cup 1320 outwards through each zone. In one embodiment, the separation distance of the adhesive dots in third zone 1718 is approximately 6 mm, the separation distance of the adhesive dots in second zone 1716 is approximately 1 mm, and the separation distance of the adhesive dots in first zone 1714 is approximately 0.5 mm. Additionally, in this embodiment, the separation distance of the adhesive dots associated with fourth adhesive dot density 1710 is approximately 4 mm. In other embodiments, the specific separation distances may vary.

[00126] Referring now to FIG. 18, an example embodiment of a second back adhesive dot matrix pattern 1800 for forming an engineered support structure to provide support to rear portion 1400 of breast support garment 1300 is shown. In this embodiment, second back adhesive dot matrix pattern 1800 includes at least two areas having different levels of adhesive dot density (e.g., associated with varying separation distances and/or adhesive dot sizes) to provide zones having different levels of support to rear portion 1400 of breast support garment 1300. As shown in FIG. 18, second back adhesive dot matrix pattern 1800 includes a first adhesive dot density 1802 that is associated with a low adhesive dot density having a large separation distance and/or a small adhesive dot size to provide a small level of support. In this embodiment, first adhesive dot density 1802 may be used in at least an area around a periphery of rear portion 1400, including following along top edge 1314, along the opposite sides of center section 1402, and surrounding a cutout adjacent to bottom edge 1316.

[00127] Second back adhesive dot matrix pattern 1800 further includes a second adhesive dot density 1804 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 1802 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 1802) to provide a level of support that is greater than the level of support provided by first adhesive dot density 1802. In this embodiment, second adhesive dot density 1804 may be used in at least an area including center section 1402 and extending upwards towards first shoulder strap 1310 and second shoulder strap 1312 and extending downwards towards bottom edge 1316. With this arrangement, second back adhesive dot matrix pattern 1800 forms an engineered support structure that provides support to rear portion 1400 of breast support garment 1300.

[00128] The present embodiments have been described herein in reference to a breast support garment 100, 1300 having two layers with an engineered support structure formed by an adhesive dot matrix pattern disposed between the two layers. In other embodiments, a breast support garment having only a single layer may be provided, with the engineered support structure formed by an adhesive dot matrix pattern being applied directly onto an inner face of the single layer. For example, the adhesive dots forming the adhesive dot matrix pattern may include a rubber or silicone material so that the adhesive dot matrix pattern may engage or interact with skin of the wearer to provide the engineered support structure for the single layer breast support garment.

[00129] While various embodiments of the disclosure have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of the disclosure. Accordingly, the disclosure is not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.

Claims

1 . A breast support garment with an engineered support structure, comprising: a front portion for covering at least a portion of a chest area of a wearer and extending from a first side of the front portion to a second side of the front portion, the front portion having a front portion inner face and a front portion outer face; and an engineered support structure comprising an adhesive dot matrix pattern disposed on the front portion, wherein the engineered support structure comprises at least one first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots in the adhesive dot matrix pattern and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots in the adhesive dot matrix pattern, the first level of support being different from the second level of support.

2. The breast support garment of claim 1 , wherein at least part of the front portion is molded to form two breast cups.

3. The breast support garment of claim 2, wherein the first level of support is greater than the second level of support; and wherein the at least one first zone follows a contour of each breast cup to support breast tissue directly around a root of each breast.

4. The breast support garment of claim 3, wherein the first zone and the second zone comprise a gradual supporting profile; and wherein a support level of the gradual supporting profile decreases as it extends into areas of the breast support garment covering the wearer’s breast such that a density of the adhesive dots in the adhesive dot matrix pattern gradually decreases from areas around the root of each breast towards areas of the breast support garment covering the wearer’s breast.

5. The breast support garment of claim 1 , wherein the front portion further comprises an outer layer and an inner layer, the inner layer facing the wearer’s chest, the engineered support structure positioned between the inner layer and the outer layer.

6. The breast support garment of claim 5, wherein at least one of the outer layer or the inner layer is molded to form two breast cups, the first level of support is greater than the second level of support, the at least one first zone following a contour of each breast cup to support breast tissue directly around a root of each breast.

7. The breast support garment of claim 1 , wherein the engineered support structure comprises at least one third zone with a third level of support defined by a third adhesive dot density or a third size of the adhesive dots in the adhesive dot matrix pattern.

8. The breast support garment of claim 1 , wherein the front portion further includes at least one cushioning structure comprising a shape memory polymer foam.

9. The breast support garment of claim 8, wherein the at least one cushioning structure extends between the first side and the second side of the front portion under breast cups of the breast support garment; and wherein the at least one cushioning structure is shaped to follow a lower contour of each breast.

10. The breast support garment of claim 9, wherein the at least one cushioning structure further comprises at least one additional cushioning portion shaped to follow a lateral side contour of each breast.

11. A method of forming a breast support garment with an engineered support structure, comprising: providing a front portion of the breast support garment for covering at least a portion of a chest area of a wearer, the front portion having a front portion inner face and a front portion outer face; and depositing a plurality of adhesive dots onto the front portion according to an adhesive dot matrix pattern to form the engineered support structure; wherein the engineered support structure comprises at least one first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots in the adhesive dot matrix pattern and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots in the adhesive dot matrix pattern, the first level of support being different from the second level of support.

12. The method according to claim 11 , wherein the front portion comprises an outer layer and an inner layer, the outer layer including the front portion inner face and the front portion outer face, the method further comprising: joining the inner layer to the outer layer, wherein the adhesive dot matrix pattern bonds the inner layer and the outer layer together.

13. The method according to claim 12, further comprising: placing at least one cushioning structure between the inner layer and the outer layer.

14. The method according to claim 11 , further comprising: molding at least a part of the front portion to form two breast cups.

15. The method according to claim 14, wherein the first level of support is greater than the second level of support; and wherein the at least one first zone follows a contour of each breast cup to support breast tissue directly around a root of each breast.

16. The method according to claim 15, wherein the first zone and the second zone comprise a gradual supporting profile; and wherein a support level of the gradual supporting profile decreases as it extends into areas of the breast support garment covering the wearer’s breast such that a density of the adhesive dots in the adhesive dot matrix pattern gradually decreases from areas around the root of each breast towards areas of the breast support garment covering the wearer’s breast.

17. The method according to claim 11 , wherein the engineered support structure comprises at least one third zone with a third level of support defined by a third adhesive dot density or a third size of the adhesive dots in the adhesive dot matrix pattern.

18. An engineered support structure for a breast support garment, comprising: a plurality of adhesive dots deposited onto a front portion of the breast support garment according to an adhesive dot matrix pattern; wherein the adhesive dot matrix pattern provides the engineered support structure with at least one first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots in the adhesive dot matrix pattern and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots in the adhesive dot matrix pattern, the first level of support being different from the second level of support.

19. The engineered support structure of claim 18, wherein the breast support garment includes two breast cups; wherein the first level of support is greater than the second level of support; and wherein the at least one first zone follows a contour of each breast cup to support breast tissue directly around a root of each breast.

20 The engineered support structure of claim 19, wherein the first zone and the second zone comprise a gradual supporting profile; and wherein a support level of the gradual supporting profile decreases as it extends into areas of the breast support garment covering the wearer’s breast such that a density of the adhesive dots in the adhesive dot matrix pattern gradually decreases from areas around the root of each breast towards areas of the breast support garment covering the wearer’s breast.