WO2024109732A1 - Transfer robot, warehousing system, and control method - Google Patents

Transfer robot, warehousing system, and control method Download PDF

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WO2024109732A1
WO2024109732A1 PCT/CN2023/132899 CN2023132899W WO2024109732A1 WO 2024109732 A1 WO2024109732 A1 WO 2024109732A1 CN 2023132899 W CN2023132899 W CN 2023132899W WO 2024109732 A1 WO2024109732 A1 WO 2024109732A1
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Prior art keywords
pick
place
container
gantry
handling robot
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PCT/CN2023/132899
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French (fr)
Chinese (zh)
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秦智慧
肖玉辉
刘海洋
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北京极智嘉科技股份有限公司
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Priority claimed from CN202223152163.0U external-priority patent/CN219030609U/en
Priority claimed from CN202211476014.1A external-priority patent/CN118062450A/en
Priority claimed from CN202211476112.5A external-priority patent/CN118062451A/en
Priority claimed from CN202223152164.5U external-priority patent/CN219750759U/en
Priority claimed from CN202320659259.1U external-priority patent/CN219884750U/en
Application filed by 北京极智嘉科技股份有限公司 filed Critical 北京极智嘉科技股份有限公司
Publication of WO2024109732A1 publication Critical patent/WO2024109732A1/en

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Abstract

A transfer robot, a warehousing system, and a control method. The transfer robot comprises a chassis assembly, a gantry assembly, and a pick-and-place assembly. The gantry assembly is arranged on the chassis assembly; the pick-and-place assembly is arranged on one side of the gantry assembly and is configured to move in a height direction along the gantry assembly; the pick-and-place assembly comprises a pick-and-place mechanism; and the pick-and-place mechanism is configured to extend in a first direction to complete the pick-and place of a container in the first direction, and configured to extend in a second direction opposite to the first direction to complete the pick-and-place of a container in the second direction. The transfer robot improves the utilization rate of a warehousing space.

Description

搬运机器人、仓储系统和控制方法Transport robot, storage system and control method
本公开要求于2022年11月23日提交的申请号为202211476112.5的中国专利申请的优先权;于2022年11月23日提交的申请号为202223152164.5的中国专利申请的优先权;于2022年11月23日提交的申请号为202211476014.1的中国专利申请的优先权;于2022年11月23日提交的申请号为202223152163.0的中国专利申请的优先权;于2023年3月29日提交的申请号为202320659259.1的中国专利申请的优先权;其全部内容通过引用结合在本申请中。This disclosure claims the priority of Chinese patent application with application number 202211476112.5 filed on November 23, 2022; the priority of Chinese patent application with application number 202223152164.5 filed on November 23, 2022; the priority of Chinese patent application with application number 202211476014.1 filed on November 23, 2022; the priority of Chinese patent application with application number 202223152163.0 filed on November 23, 2022; the priority of Chinese patent application with application number 202320659259.1 filed on March 29, 2023; all of which are incorporated by reference into this application.
技术领域Technical Field
本公开涉及仓储物流技术领域,特别涉及一种搬运机器人、仓储系统和控制方法。The present disclosure relates to the technical field of warehousing and logistics, and in particular to a handling robot, a warehousing system and a control method.
背景技术Background technique
目前,仓储物流系统一般由呈密集排布的载具以及多个搬运机器人组成,载具用于对货物进行储存,另外,在载具之间留有允许搬运机器人进行运动和执行存取动作的巷道。搬运机器人根据出库指令或者入库指令,运动至对应货物的储存位置对其进行取放动作。At present, the storage logistics system is generally composed of densely arranged carriers and multiple handling robots. The carriers are used to store goods. In addition, there are lanes between the carriers to allow the handling robots to move and perform access actions. According to the outbound or inbound instructions, the handling robots move to the storage location of the corresponding goods to pick and place them.
发明内容Summary of the invention
本公开实施例提供一种搬运机器人、仓储系统和控制方法。Embodiments of the present disclosure provide a transport robot, a warehousing system, and a control method.
根据本公开一些实施例,提供一种搬运机器人,包括:According to some embodiments of the present disclosure, there is provided a transport robot, comprising:
底盘组件;Chassis components;
门架组件,门架组件设置在底盘组件上;A door frame assembly, wherein the door frame assembly is arranged on the chassis assembly;
取放组件,取放组件设置在门架组件的其中一侧,且被配置为沿着门架组件在高度方向上运动;取放组件包括取放机构,取放机构被配置为向第一方向伸出,以完成对第一方向上容器的取放;和/或被配置为向与第一方向相反的第二方向伸出,以完成对第二方向上容器的取放;A pick-and-place assembly, which is disposed on one side of the door frame assembly and is configured to move along the door frame assembly in a height direction; the pick-and-place assembly includes a pick-and-place mechanism, which is configured to extend in a first direction to complete the picking and placing of containers in the first direction; and/or is configured to extend in a second direction opposite to the first direction to complete the picking and placing of containers in the second direction;
图像采集装置,图像采集装置被配置为当取放组件对第一方向上的容器进行取放,采集第一方向上容器的信息;以及当取放组件对第二方向上的容器进行取放,采集第二方向上容器的信息。The image acquisition device is configured to acquire information about the container in the first direction when the pick-and-place component picks and places the container in the first direction; and to acquire information about the container in the second direction when the pick-and-place component picks and places the container in the second direction.
根据本公开一些实施例,提供一种搬运机器人,包括:According to some embodiments of the present disclosure, there is provided a transport robot, comprising:
底盘组件;Chassis components;
门架组件,门架组件设置在底盘组件上;A door frame assembly, wherein the door frame assembly is arranged on the chassis assembly;
取放组件,取放组件设置在门架组件的其中一侧,且被配置为沿着门架组件在高度方向上运动;取放组件包括取放机构,取放机构被配置为向第一方向伸出,以完成对第一方向上容器的取放;和/或被配置为向与第一方向相反的第二方向伸出,以完成对第二方向上容器的取放;A pick-and-place assembly, which is disposed on one side of the door frame assembly and is configured to move along the door frame assembly in a height direction; the pick-and-place assembly includes a pick-and-place mechanism, which is configured to extend in a first direction to complete the picking and placing of containers in the first direction; and/or is configured to extend in a second direction opposite to the first direction to complete the picking and placing of containers in the second direction;
门架组件的顶部设置有调谐质量阻尼器;调谐质量阻尼器被配置为在门架组件发生晃动时相对于门架组件往第一方向或第二方向运动。A tuned mass damper is arranged on the top of the portal assembly; the tuned mass damper is configured to move in a first direction or a second direction relative to the portal assembly when the portal assembly shakes.
根据本公开一些实施例,提供一种仓储系统,包括:According to some embodiments of the present disclosure, a storage system is provided, comprising:
仓储区,仓储区包括由相邻第一载具、第二载具围成的巷道;A storage area, the storage area includes a lane surrounded by adjacent first carriers and second carriers;
本公开一些实施例提供的搬运机器人;搬运机器人被配置为行走至巷道中,并对第一载具和/或第二载具上的容器进行转移。Some embodiments of the present disclosure provide a transport robot; the transport robot is configured to walk into the alley and transfer containers on the first carrier and/or the second carrier.
根据本公开一些实施例,提供一种搬运机器人的控制方法,搬运机器人为本公开一些实施例提供的搬运机器人,该控制方法包括:According to some embodiments of the present disclosure, a control method of a transport robot is provided, where the transport robot is the transport robot provided in some embodiments of the present disclosure, and the control method includes:
搬运机器人基于控制设备下发的取放指令行走至预定位置;The handling robot moves to the predetermined position based on the pick-and-place instructions issued by the control device;
取放组件基于取放指令相对于门架组件运动至目标高度;The pick-and-place assembly moves to a target height relative to the gantry assembly based on the pick-and-place instruction;
取放组件中的取放机构基于取放指令向第一方向或第二方向运动,以对位于第一方向或第二方向上的容器进行取放;The pick-and-place mechanism in the pick-and-place assembly moves in the first direction or the second direction based on the pick-and-place instruction to pick and place the container located in the first direction or the second direction;
其中,在取放机构往第一方向或第二方向运动之前,图像采集装置基于取放指令采集目标位置的图像信息。Before the pick-and-place mechanism moves in the first direction or the second direction, the image acquisition device acquires image information of the target position based on the pick-and-place instruction.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
被结合在说明书中并构成说明书的一部分的附图示出了本公开的实施例,并且连同其说明一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure.
图1是根据本公开实施例提供的搬运机器人与载具配合的结构示意图;FIG1 is a schematic diagram of the structure of the cooperation between a handling robot and a carrier according to an embodiment of the present disclosure;
图2是根据本公开实施例提供的搬运机器人在巷道工作的俯视图;FIG2 is a top view of a transport robot working in a lane according to an embodiment of the present disclosure;
图3是根据本公开实施例提供的搬运机器人的一种结构示意图;FIG3 is a schematic diagram of a structure of a transport robot provided according to an embodiment of the present disclosure;
图4是根据本公开实施例提供的搬运机器人的另一种结构示意图;FIG4 is another schematic diagram of the structure of a transport robot according to an embodiment of the present disclosure;
图5是根据本公开实施例提供的搬运机器人在巷道工作的示意图;FIG5 is a schematic diagram of a transport robot working in a lane according to an embodiment of the present disclosure;
图6是根据本公开实施例提供的搬运机器人中取放组件的一种结构示意图;FIG6 is a schematic diagram of a structure of a pick-and-place component in a handling robot provided according to an embodiment of the present disclosure;
图7是根据本公开实施例提供的搬运机器人中调谐质量阻尼器的结构示意图;7 is a schematic structural diagram of a tuned mass damper in a handling robot according to an embodiment of the present disclosure;
图8是根据本公开实施例提供的搬运机器人中支撑机构在一种应用场景中的示意图; FIG8 is a schematic diagram of a support mechanism in a handling robot in an application scenario according to an embodiment of the present disclosure;
图9是图8中A处的局部放大图;FIG9 is a partial enlarged view of point A in FIG8 ;
图10是根据本公开实施例提供的搬运机器人中升降平台的结构示意图;10 is a schematic diagram of the structure of a lifting platform in a transport robot provided according to an embodiment of the present disclosure;
图11是根据本公开实施例提供的搬运机器人中第一升降机构的结构示意图;11 is a schematic structural diagram of a first lifting mechanism in a handling robot according to an embodiment of the present disclosure;
图12是根据本公开实施例提供的搬运机器人中第一升降机构的内部构造图;12 is an internal structural diagram of a first lifting mechanism in a transport robot provided according to an embodiment of the present disclosure;
图13是根据本公开实施例提供的搬运机器人中门架组件的爆炸图;FIG13 is an exploded view of a gantry assembly in a transport robot according to an embodiment of the present disclosure;
图14是根据本公开实施例提供的搬运机器人中取放机构的一种结构示意图;14 is a schematic structural diagram of a pick-and-place mechanism in a transport robot according to an embodiment of the present disclosure;
图15是根据本公开实施例提供的搬运机器人的又一种立体结构示意图;FIG15 is a schematic diagram of another three-dimensional structure of a transport robot provided according to an embodiment of the present disclosure;
图16是根据本公开实施例提供的搬运机器人中底盘的结构示意图;16 is a schematic diagram of the structure of a chassis in a transport robot according to an embodiment of the present disclosure;
图17是根据本公开实施例提供搬运机器人中旋转机构的结构示意图;17 is a schematic diagram of the structure of a rotating mechanism in a handling robot according to an embodiment of the present disclosure;
图18是根据本公开实施例提供的搬运机器人中伸缩叉的一种爆炸图;FIG18 is an exploded view of a telescopic fork in a transport robot provided according to an embodiment of the present disclosure;
图19是根据本公开实施例提供的搬运机器人中取放机构的结构示意图;19 is a schematic structural diagram of a pick-and-place mechanism in a transport robot according to an embodiment of the present disclosure;
图20是根据本公开实施例提供的搬运机器人中变宽组件的结构示意图;FIG20 is a schematic structural diagram of a width-changing component in a handling robot according to an embodiment of the present disclosure;
图21是根据本公开实施例提供的搬运机器人中伸缩叉的另一种爆炸图;FIG21 is another exploded view of a telescopic fork in a transport robot according to an embodiment of the present disclosure;
图22是根据本公开实施例提供的搬运机器人中图像采集装置的结构示意图;22 is a schematic diagram of the structure of an image acquisition device in a transport robot according to an embodiment of the present disclosure;
图23是根据本公开实施例提供的搬运机器人中安装座和支架配合的一种结构示意图;23 is a schematic diagram of a structure of cooperation between a mounting seat and a bracket in a handling robot provided according to an embodiment of the present disclosure;
图24是图23中B处的局部放大图;FIG24 is a partial enlarged view of point B in FIG23;
图25是根据本公开实施例提供的搬运机器人中安装座与支架配合的另一种结构示意图;FIG25 is another schematic diagram of the structure of the mounting seat and the bracket in the handling robot according to an embodiment of the present disclosure;
图26是图25中C处的局部放大图;FIG26 is a partial enlarged view of point C in FIG25;
图27是根据本公开实施例提供的仓储系统的示意图;FIG27 is a schematic diagram of a storage system provided according to an embodiment of the present disclosure;
图28是根据本公开实施例提供的搬运机器人的控制方法的流程图。FIG. 28 is a flowchart of a control method for a transport robot according to an embodiment of the present disclosure.
具体实施方式Detailed ways
下面结合附图对本公开的具体实施方式进行描述。The specific embodiments of the present disclosure are described below in conjunction with the accompanying drawings.
在本文中,“上”、“下”、“前”、“后”、“左”、“右”等仅用于表示相关部分之间的相对位置关系,而非限定这些相关部分的绝对位置。In this document, “upper”, “lower”, “front”, “back”, “left”, “right”, etc. are only used to indicate the relative position relationship between related parts, rather than to limit the absolute positions of these related parts.
在本文中,“第一”、“第二”等仅用于彼此的区分,而非表示重要程度及顺序、以及互为存在的前提等。In this article, "first", "second", etc. are only used to distinguish each other, and do not indicate the importance and order, or the premise of each other's existence.
在本文中,“相等”、“相同”等并非严格的数学和/或几何学意义上的限制,还包含本领域技术人员可以理解的且制造或使用等允许的误差。In this document, “equal”, “same”, etc. are not strictly limited in a mathematical and/or geometric sense, but also include errors that can be understood by those skilled in the art and are allowed in manufacturing or use.
本公开提供了一种搬运机器人,该搬运机器人包括底盘组件、门架组件和取放组件。底盘组件可以将搬运机器人整体支撑在工作面上,并作为搬运机器人的主要支撑结构,底盘组件还可以带动搬运机器人在工作面或者载具之间的巷道行走。本公开的载具可以是呈矩阵排布的多个货架,在多个载具之间留有间隙,形成了供搬运机器人运动的巷道。本公开的载具上可设置有多个储存位,多个储存位可以在载具的高度方向上和/或水平方向上依次排列,用于储存容器。本公开的容器主要是物流领域中用于装载货物的容器,包括但不限制于料箱、托盘、包装箱等,本公开在此不做限制。The present disclosure provides a transport robot, which includes a chassis assembly, a gantry assembly and a pick-and-place assembly. The chassis assembly can support the transport robot as a whole on a work surface, and serve as the main supporting structure of the transport robot. The chassis assembly can also drive the transport robot to walk on the work surface or in the lanes between carriers. The carrier of the present disclosure can be a plurality of shelves arranged in a matrix, with gaps between the plurality of carriers, forming a lane for the transport robot to move. The carrier of the present disclosure can be provided with a plurality of storage locations, and the plurality of storage locations can be arranged in sequence in the height direction and/or the horizontal direction of the carrier for storing containers. The container of the present disclosure is mainly a container for loading goods in the field of logistics, including but not limited to material boxes, pallets, packaging boxes, etc., and the present disclosure is not limited here.
本公开的底盘组件上可以设置有驱动轮和/或与驱动轮配合在一起的万向轮,驱动轮和万向轮配合在一起带动搬运机器人整体在工作面上进行行走和转向,以方便后续的取放动作。门架组件设置在底盘组件上,且被配置为在底盘组件上沿高度方向延伸,门架组件延伸的高度可以与载具的高度一致或者超过载具的高度。取放组件设置在门架组件的其中一侧,且被配置为沿着门架组件在高度方向上运动,例如由于容器储存在不同高度的储存位上,取放组件需要沿门架组件运动至与相应的储存位对应,以完成该储存位上容器的取放。取放组件包括取放机构(一些示例中,也可以称为取箱机构),取放机构可以被配置为通过夹持、推拉、吸取等方式对储存位上的容器进行转移。The chassis assembly of the present disclosure may be provided with a driving wheel and/or a universal wheel matched with the driving wheel, and the driving wheel and the universal wheel are matched together to drive the handling robot as a whole to walk and turn on the working surface to facilitate the subsequent pick-up and placement actions. The gantry assembly is arranged on the chassis assembly, and is configured to extend in the height direction on the chassis assembly, and the height of the gantry assembly extension may be consistent with the height of the carrier or exceed the height of the carrier. The pick-up and placement assembly is arranged on one side of the gantry assembly, and is configured to move in the height direction along the gantry assembly. For example, since the containers are stored in storage positions at different heights, the pick-up and placement assembly needs to move along the gantry assembly to correspond to the corresponding storage position to complete the pick-up and placement of the container on the storage position. The pick-up and placement assembly includes a pick-up and placement mechanism (in some examples, it may also be referred to as a box-taking mechanism), and the pick-up and placement mechanism may be configured to transfer the container on the storage position by clamping, pushing and pulling, sucking, etc.
在本公开中,取放机构被配置为向第一方向伸出,以完成对第一方向上容器的取放,以及被配置为向与第一方向相反的第二方向伸出,已完成对第二方向上容器的取放,例如搬运机器人位于两排载具之间的巷道中,两排载具分别搬运机器人的第一方向和第二方向上。搬运机器人在进行取放容器动作时,可以依靠取放机构向第一方向伸出至与位于第一方向的载具对应,完成对第一方向上容器的取放;也可以向第二方向伸出至与位于第二方向上的载具对应,完成对第二方向上容器的取放。In the present disclosure, the pick-and-place mechanism is configured to extend in a first direction to complete the pick-and-place of containers in the first direction, and is configured to extend in a second direction opposite to the first direction to complete the pick-and-place of containers in the second direction. For example, a handling robot is located in a lane between two rows of carriers, and the two rows of carriers respectively carry the robot in the first direction and the second direction. When the handling robot performs the action of picking and placing containers, it can rely on the pick-and-place mechanism to extend in the first direction to correspond to the carrier located in the first direction to complete the pick-and-place of containers in the first direction; it can also extend in the second direction to correspond to the carrier located in the second direction to complete the pick-and-place of containers in the second direction.
本公开提供的搬运机器人,取放机构可以往第一方向或第二方向伸出,以完成相对两个方向上容器的取放,仓储系统中的储存空间由此可以得到充分地利用,能够更密集的设置更多个载具,提高了对仓储空间的利用率。另外,搬运机器人不需要做额外的转向动作,可以提高搬运机器人的取放效率。The handling robot provided by the present disclosure has a pick-and-place mechanism that can extend in the first direction or the second direction to complete the pick-and-place of containers in the two relative directions, so that the storage space in the storage system can be fully utilized, and more carriers can be arranged more densely, thereby improving the utilization rate of the storage space. In addition, the handling robot does not need to perform additional turning actions, which can improve the pick-and-place efficiency of the handling robot.
为了更清楚地说明本公开的搬运机器人,下面将结合附图,并结合具体的实施例进行详细的说明。In order to more clearly illustrate the handling robot disclosed in the present invention, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.
参考图1所示,在本公开的一些实施例中,在仓储区中设置了多个载具,在相邻的两个载具之间留有允许搬运机器人行走以及执行存放动作的巷道(例如图1和图5所示),搬运机器人可以单向或双向行走在其中,并移动至不同容器的对应位置。As shown in reference figure 1, in some embodiments of the present disclosure, multiple carriers are arranged in the storage area, and aisles are left between two adjacent carriers to allow transport robots to walk and perform storage actions (for example, as shown in Figures 1 and 5). The transport robots can walk in them in one direction or two directions and move to the corresponding positions of different containers.
参考图1-图3所示,本公开的搬运机器人包括底盘组件1、门架组件2和取放组件3和图像采集装置4。底盘组件1支撑在工作面(例如可以是仓储系统的地面空间,一些示例中也可以是一些支撑平台)上,并且承载门架组件2,底盘组件1可以被配置为支撑在地面上,并且具有一定的长度和宽度,以保证自身运动的稳定性。As shown in Fig. 1 to Fig. 3, the handling robot of the present disclosure includes a chassis assembly 1, a gantry assembly 2, a pick-and-place assembly 3, and an image acquisition device 4. The chassis assembly 1 is supported on a working surface (for example, the ground space of a storage system, or some supporting platforms in some examples), and carries the gantry assembly 2. The chassis assembly 1 can be configured to be supported on the ground and have a certain length and width to ensure the stability of its own movement.
一些示例中,底盘组件1上可以设置有驱动轮,驱动轮与地面接触,并且带动底盘组件1在地面上运动。门架组件2可以被配置为设置在底盘组件1上,例如门架组件2的底部与底盘组件1的顶部固定连接在一起,门架组件2可以被配置为沿高度方向延伸,还可以被配置为具有伸缩结构,通过伸缩结构,门架组件2可以调整自身的高度至与不同高度的载具相对应,使得门架组件2可以适应不同高度载具。In some examples, the chassis assembly 1 may be provided with a driving wheel, which contacts the ground and drives the chassis assembly 1 to move on the ground. The gantry assembly 2 may be configured to be provided on the chassis assembly 1, for example, the bottom of the gantry assembly 2 is fixedly connected to the top of the chassis assembly 1, and the gantry assembly 2 may be configured to extend in the height direction, and may also be configured to have a telescopic structure, through which the gantry assembly 2 can adjust its own height to correspond to vehicles of different heights, so that the gantry assembly 2 can adapt to vehicles of different heights.
在一些示例中,取放组件3设置在门架组件2的其中一侧,取放组件3被配置为沿门架组件2在高度方向上运动,以使得取放组件3可以运动至与不同高度的储存位相对应。 In some examples, the pick-and-place assembly 3 is disposed on one side of the gantry assembly 2, and the pick-and-place assembly 3 is configured to move in a height direction along the gantry assembly 2, so that the pick-and-place assembly 3 can move to correspond to storage positions at different heights.
本公开的取放组件3包括取放机构,取放机构被配置为向第一方向伸出,以完成对第一方向上容器的取放,以及被配合为向与第一方向相反的第二方向伸出,以完成对第二方向上容器的取放。例如参考图2-图4的视图方向,虚线上一端的箭头指向第一方向,相反方向一端的箭头指向第二方向,取放机构被配置为向第一方向或第二方向伸出,以完成对第一方向或第二方向上容器的取放。The pick-and-place assembly 3 of the present disclosure includes a pick-and-place mechanism, which is configured to extend in a first direction to complete the pick-and-place of a container in the first direction, and is coordinated to extend in a second direction opposite to the first direction to complete the pick-and-place of a container in the second direction. For example, referring to the viewing direction of Figures 2 to 4, the arrow at one end of the dotted line points to the first direction, and the arrow at one end in the opposite direction points to the second direction. The pick-and-place mechanism is configured to extend in the first direction or the second direction to complete the pick-and-place of a container in the first direction or the second direction.
本公开实施例中的第一方向、第二方向是为了清楚地说明取放机构的取放动作而定义的,第一方向、第二方向可以是相对的两个方向。当取放机构需要对第一方向载具上的容器进行取放时,可以向第一方向伸出至与容器对应的位置,完成对应容器的取放工作;或者是,当取放机构需要对第二方向载具上的容器进行取放时,可以向第二方向伸出至与容器对应的位置,完成对应容器的取放工作。The first direction and the second direction in the disclosed embodiment are defined to clearly illustrate the pick-and-place action of the pick-and-place mechanism, and the first direction and the second direction may be two opposite directions. When the pick-and-place mechanism needs to pick and place a container on a carrier in the first direction, it can extend in the first direction to a position corresponding to the container to complete the pick-and-place work of the corresponding container; or, when the pick-and-place mechanism needs to pick and place a container on a carrier in the second direction, it can extend in the second direction to a position corresponding to the container to complete the pick-and-place work of the corresponding container.
基于此,本公开实施例提供的搬运机器人在载具之间工作时,可以完成对相邻两排载具上容器的取放,在两排载具之间无需额外留有支持搬运机器人进行转向的操作空间,仓储系统中由此能够更密集地设置更多个载具,仓储空间可以得到充分地利用,提高了仓储空间的利用率。Based on this, when the transport robot provided in the embodiment of the present disclosure works between carriers, it can complete the picking and placing of containers on two adjacent rows of carriers. There is no need to reserve additional operating space between the two rows of carriers to support the transport robot's turning. As a result, more carriers can be arranged more densely in the storage system, the storage space can be fully utilized, and the utilization rate of the storage space is improved.
参照图6所示,本公开实施例中,图像采集装置4被配置为当取放组件3对第一方向上的容器进行取放,采集第一方向上容器的信息,以及当取放组件3对第二方向上的容器进行取放,采集第二方向上容器的信息。例如参考图1的视图方向,当取放组件3对第一方向上第一载具41的容器进行取放时,图像采集装置4采集第一方向上第一载具41上容器的尺寸、位置等信息;当取放组件3对第二方向上第二载具42上容器进行存取时,图像采集装置4采集第二方向上第二载具42上容器的尺寸、位置等信息。As shown in FIG6 , in the embodiment of the present disclosure, the image acquisition device 4 is configured to acquire information of the container in the first direction when the pick-and-place component 3 picks and places the container in the first direction, and to acquire information of the container in the second direction when the pick-and-place component 3 picks and places the container in the second direction. For example, referring to the viewing direction of FIG1 , when the pick-and-place component 3 picks and places the container on the first carrier 41 in the first direction, the image acquisition device 4 acquires information such as the size and position of the container on the first carrier 41 in the first direction; when the pick-and-place component 3 accesses the container on the second carrier 42 in the second direction, the image acquisition device 4 acquires information such as the size and position of the container on the second carrier 42 in the second direction.
一些示例中,搬运机器人还可以包括控制单元,控制单元接收到图像采集装置4采集到的容器信息之后,会基于容器信息控制搬运机器人的取放组件3进行相应的调整,以更准确地对容器进行取放。这样,可以使得取放组件3快速与容器对齐,从而能够提升取放组件对容器取放的效率。In some examples, the handling robot may further include a control unit, which controls the pick-and-place component 3 of the handling robot to make corresponding adjustments based on the container information after receiving the container information collected by the image acquisition device 4, so as to more accurately pick and place the container. In this way, the pick-and-place component 3 can be quickly aligned with the container, thereby improving the efficiency of the pick-and-place component in picking and placing the container.
在本公开的一些实施例中,取放机构的伸出方向被配置为与搬运机器人的行走方向垂直,这使得当搬运机器人在相邻两个载具形成的巷道中行走至目标位置后,可以直接使取放机构向第一方向、第二方向伸出,不需要搬运机器人转动方向。取放机构无需转向就可以完成相邻两排载具上容器的取放,这就使得相邻两排载具之间无需留出支持搬运机器人进行转向的操作空间,仓储系统中的储存空间由此可以得到充分地利用,能够更密集的设置更多个载具,提高了对仓储空间的利用率。另外,搬运机器人不需要做额外的转向动作,可以提高搬运机器人的取放效率。In some embodiments of the present disclosure, the extending direction of the pick-and-place mechanism is configured to be perpendicular to the walking direction of the transport robot, so that when the transport robot walks to the target position in the lane formed by two adjacent carriers, the pick-and-place mechanism can be directly extended in the first direction and the second direction without the need for the transport robot to turn. The pick-and-place mechanism can complete the picking and placing of containers on two adjacent rows of carriers without turning, which means that there is no need to reserve operating space between the two adjacent rows of carriers to support the transport robot to turn. The storage space in the storage system can be fully utilized, and more carriers can be arranged more densely, thereby improving the utilization rate of the storage space. In addition, the transport robot does not need to make additional turning movements, which can improve the pick-and-place efficiency of the transport robot.
另外,本公开实施例的取放组件3设置在门架组件2的其中一侧,这使得取放机构可以自由地向第一方向或第二方向伸出,而不需要穿过门架组件2,从而避免门架组件2与取放机构发生干涉。In addition, the pick-and-place assembly 3 of the embodiment of the present disclosure is arranged on one side of the gantry assembly 2, which allows the pick-and-place mechanism to extend freely in the first direction or the second direction without passing through the gantry assembly 2, thereby avoiding interference between the gantry assembly 2 and the pick-and-place mechanism.
例如参考图1,搬运机器人依靠底盘组件1在载具之间的巷道中进行单向或双向行走,取放机构的伸出方向为巷道两侧的载具方向。也即是以搬运机器人为基准,取放机构伸出的第一方向或者第二方向与底盘组件1行走方向垂直。由此搬运机器人通过底盘组件1运动至对应容器的预定位置后,通过取放机构向第一方向或者第二方向伸出,即可完成对位于搬运机器人相对两侧载具上的容器进行取放。For example, referring to FIG1 , the handling robot relies on the chassis assembly 1 to walk in one direction or two directions in the lane between the carriers, and the pick-and-place mechanism extends in the direction of the carriers on both sides of the lane. That is, based on the handling robot, the first direction or the second direction in which the pick-and-place mechanism extends is perpendicular to the walking direction of the chassis assembly 1. Thus, after the handling robot moves to the predetermined position corresponding to the container through the chassis assembly 1, the pick-and-place mechanism extends in the first direction or the second direction, thereby completing the picking and placing of the containers on the carriers on the opposite sides of the handling robot.
参考图1,在本公开的一些实施例中,载具40上设置有多个储存位43、缓存位44,储存位43和缓存位44位于载具40的不同高度,载具40上可以设置有多层储存位43,储存位43用于存放容器45,缓存位44用于暂时存放容器45。例如在本公开一些实施方式中,将缓存位44设置在载具40的最底层,将储存位43设置在除最底层外的其他储存层。Referring to FIG. 1 , in some embodiments of the present disclosure, a plurality of storage positions 43 and cache positions 44 are provided on the carrier 40. The storage positions 43 and cache positions 44 are located at different heights of the carrier 40. Multiple layers of storage positions 43 may be provided on the carrier 40. The storage positions 43 are used to store containers 45, and the cache positions 44 are used to temporarily store containers 45. For example, in some embodiments of the present disclosure, the cache positions 44 are provided at the bottom layer of the carrier 40, and the storage positions 43 are provided at other storage layers except the bottom layer.
在本公开一些实施方式中,取放机构被配置为将载具40上储存位43的容器取出,并放置在另一个储存位43上。其中,两个储存位43可以位于不同的高度或者是载具相同高度的不同位置上。由此可在不同储存位43之间完成对容器的转移,以完成对载具的理货。In some embodiments of the present disclosure, the pick-and-place mechanism is configured to take out a container from a storage position 43 on the carrier 40 and place it on another storage position 43. The two storage positions 43 may be located at different heights or at different positions at the same height of the carrier. Thus, the container can be transferred between different storage positions 43 to complete the tally of the carrier.
在本公开另一些实施方式中,取放机构被配置为将载具上储存位43、缓存位44上的容器进行转移,例如将储存位43上的容器转移至缓存位44进行缓存,或者将缓存位44上容器转移至储存位43进行储存。In other embodiments of the present disclosure, the pick-and-place mechanism is configured to transfer containers on the storage position 43 and the cache position 44 on the carrier, for example, transferring the container on the storage position 43 to the cache position 44 for caching, or transferring the container on the cache position 44 to the storage position 43 for storage.
在本公开实施例的一些应用场景中,本公开实施例提供的搬运机器人可以配合举升机器人使用,从而将位于载具上的容器转移至工作站,实现容器到人的搬运方式。本公开实施例的搬运机器人负责将载具上储存位43上的容器转移至底层的缓存位44上,举升机器人在位于载具的底部,并将缓存位44上的容器顶起,并搬运至工作站进行处理。当相应的容器在工作站处理完毕后,由举升机器人将其搬运至缓存位44进行缓存,此时搬运机器人可将位于该缓存位44上的容器取出,并放置在上层的储存位43进行储存。In some application scenarios of the embodiments of the present disclosure, the handling robot provided by the embodiments of the present disclosure can be used in conjunction with a lifting robot to transfer the container on the carrier to the workstation, thereby realizing a container-to-person handling method. The handling robot of the embodiment of the present disclosure is responsible for transferring the container on the storage position 43 on the carrier to the cache position 44 on the bottom layer. The lifting robot is located at the bottom of the carrier, and lifts up the container on the cache position 44 and transports it to the workstation for processing. When the corresponding container is processed at the workstation, the lifting robot transports it to the cache position 44 for caching. At this time, the handling robot can take out the container on the cache position 44 and place it in the upper storage position 43 for storage.
本公开实施例提供的搬运机器人,无论是在储存位43之间,还是在储存位43与缓存位44之间转移容器,在取放机构进行取放动作之前,搬运机器人可以通过底盘组件1运动至对应储存位43或缓存位44的位置,此后取放组件3相对于门架组件2上升或者下降至与储存位43或缓存位44对应的高度,之后通过取放机构将对应的容器45在不同的储存位43之间、储存位43和缓存位44之间进行转移。The transport robot provided by the embodiment of the present disclosure can move to the position corresponding to the storage position 43 or the cache position 44 through the chassis assembly 1 before the pick-and-place mechanism performs the pick-and-place action, and then the pick-and-place assembly 3 rises or falls relative to the door frame assembly 2 to the height corresponding to the storage position 43 or the cache position 44, and then the corresponding container 45 is transferred between different storage positions 43 or between the storage position 43 and the cache position 44 through the pick-and-place mechanism.
参考图2,在本公开实施例的一个实施方式中,载具包括位于搬运机器人第一方向的第一载具41,以及位于搬运机器人第二方向的第二载具42。本公开实施例提供的搬运机器人不但可以在第一方向上完成容器在第一载具41上的转移,还可以在不改变搬运机器人方向以及不改变取放组件旋转方向的基础上,直接往第二方向伸出,完成容器在第二载具42上的转移。另外,本公开的搬运机器人还可以在第一载具41、第二载具42之间完成对容器的转移。即,取放机构可以被配置为往第一方向伸出,以将第一载具41上的容器45取出,之后带动容器45直接往第二方向伸出,以将从第一载具41上取出的容器45放置在第二载具42上。Referring to FIG. 2 , in one implementation of the embodiment of the present disclosure, the carrier includes a first carrier 41 located in the first direction of the transport robot, and a second carrier 42 located in the second direction of the transport robot. The transport robot provided in the embodiment of the present disclosure can not only complete the transfer of the container on the first carrier 41 in the first direction, but also directly extend in the second direction to complete the transfer of the container on the second carrier 42 without changing the direction of the transport robot and the rotation direction of the pick-and-place assembly. In addition, the transport robot of the present disclosure can also complete the transfer of the container between the first carrier 41 and the second carrier 42. That is, the pick-and-place mechanism can be configured to extend in the first direction to take out the container 45 on the first carrier 41, and then drive the container 45 to extend directly in the second direction to place the container 45 taken out from the first carrier 41 on the second carrier 42.
参考图2中所示出方向,以搬运机器人为基准,当搬运机器人需要将第一载具41上的容器转至第二载具42上时,搬运机器人首先将取放机构向第一方向伸出至容器45在第一载具41上的对应位置,带动容器45向第二方向运动至取放组件3上,之后取放机构直接带动容器45向第二方向伸出至第二载具42上对应储存位置,由此实现容器45从第一载具41到第二载具42的转移。Referring to the direction shown in Figure 2, with the transport robot as a reference, when the transport robot needs to transfer the container on the first carrier 41 to the second carrier 42, the transport robot first extends the pick-and-place mechanism in the first direction to the corresponding position of the container 45 on the first carrier 41, drives the container 45 to move in the second direction to the pick-and-place component 3, and then the pick-and-place mechanism directly drives the container 45 to extend in the second direction to the corresponding storage position on the second carrier 42, thereby realizing the transfer of the container 45 from the first carrier 41 to the second carrier 42.
在本公开实施例的另一个实施方式中,取放机构被配置为往第二方向伸出,以将第二载具42上的容器取出,之后可带动容器45直接往第一方向伸出,以将从第二载具42上取出的容器45放置在第一载具41上。容器45从第二载具42转移至第一载具41的方法与上述实施例相同,本公开在此不再进行赘述。In another embodiment of the present disclosure, the pick-and-place mechanism is configured to extend in the second direction to take out the container on the second carrier 42, and then drive the container 45 to extend directly in the first direction to place the container 45 taken out from the second carrier 42 on the first carrier 41. The method of transferring the container 45 from the second carrier 42 to the first carrier 41 is the same as the above embodiment, and the present disclosure will not be repeated here.
需要说明的是,以上仅描述了取放机构自身的运动过程,本领域技术人员应该理解,当容器45在第一载具41、第 二载具42上储存位置的水平位置、高度位置不同时,可以配合底盘组件1的运动,以及取放组件3沿门架组件2在高度方向上的调整,以完成实际转运工作中的全部操作,以上仅对取放机构的动作进行了描述。在上述取放机构自身的运动过程中,取放机构依靠自身向第一方向、第二方向的伸缩,就可以完成两个不同方向上容器的存取工作,在此过程中,取放机构无需进行转向,所以巷道中无需设置允许取放机构完成转向动作的空间,巷道可以充分变窄,也即是两个相邻载具可以更为密集地进行排布,这极大地提高了对仓储空间的利用率,由此可以设置更多的载具,提高仓储空间的储存容量。参考图1和图3,在本公开的一个实施例中,门架组件2包括第一门架21和第二门架22;也就是说,本公开实施例中,门架组件2可包括多级依次连接的子门架,每级子门架可沿所连接的上一级子门架的延伸方向移动,其中,多级子门架中,最上级的子门架连接在底盘10上,最下级的子门架连接取放组件3。It should be noted that the above only describes the movement process of the pick-and-place mechanism itself. Those skilled in the art should understand that when the container 45 is placed between the first carrier 41 and the second carrier 42, When the horizontal and height positions of the storage positions on the two carriers 42 are different, the movement of the chassis assembly 1 and the adjustment of the pick-and-place assembly 3 along the door frame assembly 2 in the height direction can be coordinated to complete all operations in the actual transfer work. The above only describes the action of the pick-and-place mechanism. During the movement of the above-mentioned pick-and-place mechanism itself, the pick-and-place mechanism can complete the storage and retrieval of containers in two different directions by relying on its own extension and contraction in the first direction and the second direction. In this process, the pick-and-place mechanism does not need to turn, so there is no need to set up a space in the lane to allow the pick-and-place mechanism to complete the turning action. The lane can be fully narrowed, that is, two adjacent carriers can be arranged more densely, which greatly improves the utilization rate of the storage space, thereby more carriers can be set up to increase the storage capacity of the storage space. Referring to Figures 1 and 3, in one embodiment of the present disclosure, the gantry assembly 2 includes a first gantry 21 and a second gantry 22; that is, in the embodiment of the present disclosure, the gantry assembly 2 may include a plurality of sub-gantry levels connected in sequence, and each level of the sub-gantry may be movable along the extension direction of the sub-gantry level connected to it, wherein, among the multiple levels of sub-gantry levels, the uppermost sub-gantry is connected to the chassis 10, and the lowermost sub-gantry is connected to the pick-and-place assembly 3.
一些示例中,门架组件2也可包括一级门架,本申请实施例对子门架的设置数量不作具体限定。作为一种具体示例,本公开实施例中,以门架的数量为两级举例说明,为便于说明,本公开实施例中,分别命名为第一门架21和第二门架22,第一门架21设置在底盘组件1上,例如第一门架21可以被配置为底部与底盘组件1的顶部固定连接,第一门架21沿高度方向延伸。第二门架22设置在第一门架21上,且被配置为沿第一门架21在高度方向上运动,例如第二门架22可以设置在第一门架21的内侧,并且与第一门架21导向配合,第一门架21可以对第二门架22的运动起到导向作用。取放组件3设置在第二门架22的其中一侧,且被配置为沿第二门架22在高度方向上运动,例如取放组件3与第二门架22的内侧导向配合,并且沿着第二门架22的延伸方向运动。In some examples, the gantry assembly 2 may also include a first-level gantry, and the embodiment of the present application does not specifically limit the number of sub-gantry. As a specific example, in the embodiment of the present disclosure, the number of gantry is two-level. For the convenience of explanation, in the embodiment of the present disclosure, they are named as the first gantry 21 and the second gantry 22 respectively. The first gantry 21 is arranged on the chassis assembly 1. For example, the first gantry 21 can be configured to be fixedly connected to the top of the chassis assembly 1 at the bottom, and the first gantry 21 extends in the height direction. The second gantry 22 is arranged on the first gantry 21 and is configured to move in the height direction along the first gantry 21. For example, the second gantry 22 can be arranged on the inner side of the first gantry 21 and cooperate with the first gantry 21. The first gantry 21 can guide the movement of the second gantry 22. The pick-and-place assembly 3 is arranged on one side of the second gantry 22 and is configured to move in the height direction along the second gantry 22. For example, the pick-and-place assembly 3 cooperates with the inner side of the second gantry 22 and moves along the extension direction of the second gantry 22.
在取放组件3需要根据容器的存放位置对自身高度进行调整时,取放组件3可以沿第二门架22的延伸方向运动至相对第二门架22的不同高度,并且当容器的存放高度高于第一门架21的极限高度时,第二门架22可以向上运动,由此来提高门架组件2的整体极限高度,取放组件3依靠第二门架22的运动提高了自身的极限存取高度。When the pick-and-place assembly 3 needs to adjust its own height according to the storage position of the container, the pick-and-place assembly 3 can move along the extension direction of the second door frame 22 to different heights relative to the second door frame 22, and when the storage height of the container is higher than the limit height of the first door frame 21, the second door frame 22 can move upward, thereby increasing the overall limit height of the door frame assembly 2. The pick-and-place assembly 3 relies on the movement of the second door frame 22 to increase its own limit access height.
参考图3,在本公开的一个实施例中,第一门架21包括间隔且平行布置的第一立柱211和第二立柱212,第一立柱211和第二立柱212的端面可以被配置为矩形,有利于其对第二门架22导向的稳定性。在第一立柱211与第二立柱212之间设置有第一横梁213,第一横梁213的相对两端分别与第一立柱211和第二立柱212连接。第一横梁213可以设置多个个,沿着第一立柱211、第二立柱212的高度方向依次排布,从而保证了第一立柱211和第二立柱212的稳定性。第二门架22包括间隔且平行布置的第三立柱221、第四立柱222,第三立柱221和第四立柱222的端面可以被配置为矩形,有利于对取放组件3导向的稳定性。在第三立柱221与第四立柱222之间设置有第二横梁223,第二横梁223的相对两端分别与第三立柱221和第四立柱222连接,第二横梁223可以设置有多个个,沿着第三立柱221、第四立柱222的高度方向依次排布,从而保证了第三立柱221和第四立柱222的稳定性。Referring to FIG. 3 , in one embodiment of the present disclosure, the first door frame 21 includes a first column 211 and a second column 212 arranged in parallel and at intervals, and the end faces of the first column 211 and the second column 212 can be configured as a rectangle, which is conducive to the stability of the second door frame 22. A first crossbeam 213 is arranged between the first column 211 and the second column 212, and the opposite ends of the first crossbeam 213 are respectively connected to the first column 211 and the second column 212. A plurality of first crossbeams 213 can be provided, which are arranged in sequence along the height direction of the first column 211 and the second column 212, thereby ensuring the stability of the first column 211 and the second column 212. The second door frame 22 includes a third column 221 and a fourth column 222 arranged in parallel and at intervals, and the end faces of the third column 221 and the fourth column 222 can be configured as a rectangle, which is conducive to the stability of the guide of the pick-and-place assembly 3. A second cross beam 223 is arranged between the third column 221 and the fourth column 222. The opposite ends of the second cross beam 223 are respectively connected to the third column 221 and the fourth column 222. A plurality of second cross beams 223 can be provided, which are arranged in sequence along the height direction of the third column 221 and the fourth column 222, thereby ensuring the stability of the third column 221 and the fourth column 222.
另外,在第一立柱211和第二立柱212的顶端还可以设置有加固横梁,加固横梁可以被配置为尺寸可以大于第一横梁213的尺寸,加固横梁分别与第一立柱211和第二立柱212连接,进一步增加第一立柱211和第二立柱212之间的稳定性。In addition, reinforcing beams may be provided at the top ends of the first column 211 and the second column 212 . The reinforcing beams may be configured to have a size larger than that of the first beam 213 . The reinforcing beams are respectively connected to the first column 211 and the second column 212 to further increase the stability between the first column 211 and the second column 212 .
本公开一些实施例中,第二门架22的第三立柱221和第四立柱222可以通过滑轮组316可移动连接在第一门架21的第一立柱211和第二立柱212上;例如,第三立柱221通过滑轮组316可移动连接在第一立柱211上,第四立柱222通过滑轮组316可移动连接在第二立柱212上。本公开的搬运机器人为高位机器人,通过第二门架22相对于第一门架21的运动,提高了取放组件3的上升高度,为了防止或者减少门架组件2发生晃动,在本公开实施例的一种可选的实施方式中,第一门架21和第二门架22的顶部可以设置有减震组件。示例性地,减震组件可以为调谐质量阻尼器,可以理解的是,调谐质量阻尼器可以采用现有的调谐质量阻尼器的结构。这样,可以降低货箱搬运机器人1因地面不平带来的行走晃动量。In some embodiments of the present disclosure, the third column 221 and the fourth column 222 of the second gantry 22 can be movably connected to the first column 211 and the second column 212 of the first gantry 21 through a pulley block 316; for example, the third column 221 is movably connected to the first column 211 through a pulley block 316, and the fourth column 222 is movably connected to the second column 212 through a pulley block 316. The handling robot of the present disclosure is a high-position robot. The movement of the second gantry 22 relative to the first gantry 21 increases the lifting height of the pick-and-place assembly 3. In order to prevent or reduce the shaking of the gantry assembly 2, in an optional embodiment of the present disclosure, a shock absorbing assembly can be provided on the top of the first gantry 21 and the second gantry 22. Exemplarily, the shock absorbing assembly can be a tuned mass damper. It can be understood that the tuned mass damper can adopt the structure of the existing tuned mass damper. In this way, the walking shaking amount of the cargo box handling robot 1 caused by the uneven ground can be reduced.
示例性地,参考图3和图7,在本公开的一个实施例中,在第二门架22的顶部设置有调谐质量阻尼器5,调谐质量阻尼器5被配置为在第二门架22发生晃动时相对第二门架22往第一方向或第二方向运动。例如当第二门架22发生晃动时,调谐质量阻尼器5可以相对第二门架22发生相反方向的运动,也即是,第二门架22向第一方向晃动时,调谐质量阻尼器5由于自身的特点相对于第二门架22滞后,由此使得调谐质量阻尼器5相对于第二门架22向第二方向运动,和/或,第二门架22向第二方向晃动时,调谐质量阻尼器5向第一方向运动。Exemplarily, referring to FIG3 and FIG7, in one embodiment of the present disclosure, a tuned mass damper 5 is provided on the top of the second gantry 22, and the tuned mass damper 5 is configured to move in the first direction or the second direction relative to the second gantry 22 when the second gantry 22 shakes. For example, when the second gantry 22 shakes, the tuned mass damper 5 can move in the opposite direction relative to the second gantry 22, that is, when the second gantry 22 shakes in the first direction, the tuned mass damper 5 lags behind the second gantry 22 due to its own characteristics, thereby causing the tuned mass damper 5 to move in the second direction relative to the second gantry 22, and/or, when the second gantry 22 shakes in the second direction, the tuned mass damper 5 moves in the first direction.
基于此,本公开实施例提供的搬运机器人,在第二门架22晃动时,由于调谐质量阻尼器5会相对于第二门架22发生滞后,这使得调谐质量阻尼器5相对于第二门架22运动时,第二门架22会将机械能传递给调谐质量阻尼器5,调谐质量阻尼器5可以在运动的过程中将机械能转化为热能,由此来逐渐消耗第二门架22的机械能,直至第二门架22停止晃动,保证了第二门架22的稳定性,防止其晃动幅度过大与旁侧的载具发生撞击,还可以防止其自身发生倾倒。Based on this, in the handling robot provided in the embodiment of the present invention, when the second gantry 22 shakes, the tuned mass damper 5 will lag behind the second gantry 22, so that when the tuned mass damper 5 moves relative to the second gantry 22, the second gantry 22 will transfer mechanical energy to the tuned mass damper 5. The tuned mass damper 5 can convert the mechanical energy into heat energy during the movement, thereby gradually consuming the mechanical energy of the second gantry 22 until the second gantry 22 stops shaking, thereby ensuring the stability of the second gantry 22, preventing it from shaking too much and colliding with the carrier next to it, and preventing it from tipping over.
参考图7,在本公开的一个实施方式中,调谐质量阻尼器5包括固定在第二门架22顶部的第一阻尼器51和第二阻尼器52,以及位于第一阻尼器51和第二阻尼器52之间的质量块53,质量块53可设置在第二门架22顶部的中间位置。在第二门架22晃动时,质量块53会向第一阻尼器51或第二阻尼器52的方向运动,并且将机械能传递给第一阻尼器51或第二阻尼器52,致使第一阻尼器51或第二阻尼器52进行运动,第一阻尼器51和第二阻尼器52可以在运动时将机械能转化为热能消耗掉,通过上述过程逐渐将第二门架22的机械能消耗掉,减小第二门架22的晃动幅度。Referring to Fig. 7, in one embodiment of the present disclosure, the tuned mass damper 5 includes a first damper 51 and a second damper 52 fixed to the top of the second gantry 22, and a mass block 53 located between the first damper 51 and the second damper 52. The mass block 53 can be set at the middle position of the top of the second gantry 22. When the second gantry 22 shakes, the mass block 53 will move toward the direction of the first damper 51 or the second damper 52, and transfer mechanical energy to the first damper 51 or the second damper 52, causing the first damper 51 or the second damper 52 to move. The first damper 51 and the second damper 52 can convert mechanical energy into heat energy and consume it during movement. Through the above process, the mechanical energy of the second gantry 22 is gradually consumed, reducing the shaking amplitude of the second gantry 22.
在本公开的一个实施方式中,质量块53被配置为受力后推动第一阻尼器51往第一方向运动,或者推动第二阻尼器52往第二方向运动,例如参考图1和图7,本公开的搬运机器人,门架组件2的两端分别朝向第一方向的载具40和第二方向的载具40,由于取放组件3的取放机构会向第一方向或第二方向伸出,所以门架组件2的主要晃动方向也为第一方向或者第二方向,也即是第二门架22晃动的方向为第一方向或第二方向。第二门架22向第一方向或第二方向晃动时,质量块53会受到来自第二门架22的外力,之后会推动第一阻尼器51往第一方向运动,或者推动第二阻尼器52往第二方向运动,如此往复推动第一阻尼器51或第二阻尼器52,来逐渐消减第二门架22晃动的机械能,减小第二门架22的晃动幅度。In one embodiment of the present disclosure, the mass block 53 is configured to push the first damper 51 to move in the first direction or the second damper 52 to move in the second direction after receiving a force. For example, referring to FIG1 and FIG7, the two ends of the gantry assembly 2 of the present disclosure are respectively oriented toward the carrier 40 in the first direction and the carrier 40 in the second direction. Since the pick-and-place mechanism of the pick-and-place assembly 3 will extend in the first direction or the second direction, the main shaking direction of the gantry assembly 2 is also the first direction or the second direction, that is, the shaking direction of the second gantry 22 is the first direction or the second direction. When the second gantry 22 shakes in the first direction or the second direction, the mass block 53 will be subjected to an external force from the second gantry 22, and then will push the first damper 51 to move in the first direction, or push the second damper 52 to move in the second direction, and push the first damper 51 or the second damper 52 back and forth in this way to gradually reduce the mechanical energy of the shaking of the second gantry 22 and reduce the shaking amplitude of the second gantry 22.
参考图7,在本公开的一个实施例中,第一阻尼器51和第二阻尼器52均包括阻尼器本体,以及活动杆,活动杆可以伸入到阻尼器本体中,阻尼器本体与活动杆的摩擦会将机械能转化为热能。示例性地,第一阻尼器51包括第一阻尼器本体511以及第一活动杆512,第二阻尼器52包括第二阻尼器本体521以及第二活动杆522。质量块53被配置为分别与第一阻尼器51和第二阻尼器52的活动杆连接,质量块53可以带动第一阻尼器51和第二阻尼器52的活动杆同步运 动。Referring to FIG. 7 , in one embodiment of the present disclosure, the first damper 51 and the second damper 52 each include a damper body and a movable rod. The movable rod can extend into the damper body, and the friction between the damper body and the movable rod converts mechanical energy into heat energy. Exemplarily, the first damper 51 includes a first damper body 511 and a first movable rod 512, and the second damper 52 includes a second damper body 521 and a second movable rod 522. The mass block 53 is configured to be connected to the movable rods of the first damper 51 and the second damper 52, respectively. The mass block 53 can drive the movable rods of the first damper 51 and the second damper 52 to move synchronously. move.
例如当质量块53向第一方向运动时,质量块53会带动第一阻尼器51和第二阻尼器52的活动杆向第一方向同步运动,第一阻尼器51的第一活动杆512会伸入到第一阻尼器本体511中产生摩擦,第二阻尼器52的第二活动杆522伸出第二阻尼器本体521产生摩擦。或者是,当质量块53向第二方向运动时,质量块53会带动第一阻尼器51和第二阻尼器52的活动杆向第二方向同步运动,第一阻尼器51的第一活动杆512会向远离第一阻尼器本体511的方向伸出,第二阻尼器52的第二活动杆522会伸入到第二阻尼器本体521中。在以上活动杆和阻尼器本体的运动过程中,第一阻尼器51和第二阻尼器52均可以将机械能转化为热能,热能扩散到周围环境中消耗,由此来减小质量块53的机械能,进而减小第二门架22晃动的机械能,由此来减小第二门架22的晃动幅度。For example, when the mass block 53 moves in the first direction, the mass block 53 will drive the movable rods of the first damper 51 and the second damper 52 to move synchronously in the first direction, the first movable rod 512 of the first damper 51 will extend into the first damper body 511 to generate friction, and the second movable rod 522 of the second damper 52 will extend out of the second damper body 521 to generate friction. Alternatively, when the mass block 53 moves in the second direction, the mass block 53 will drive the movable rods of the first damper 51 and the second damper 52 to move synchronously in the second direction, the first movable rod 512 of the first damper 51 will extend in a direction away from the first damper body 511, and the second movable rod 522 of the second damper 52 will extend into the second damper body 521. During the movement of the above movable rod and the damper body, the first damper 51 and the second damper 52 can convert mechanical energy into heat energy, and the heat energy is diffused into the surrounding environment for consumption, thereby reducing the mechanical energy of the mass block 53, and then reducing the mechanical energy of the shaking of the second door frame 22, thereby reducing the shaking amplitude of the second door frame 22.
参考图7,在本公开的一个实施例中,调谐质量阻尼器5还包括位于质量块53相对两侧的第一弹性装置541和第二弹性装置542,第一弹性装置541可以被配置为一端与第二门架22连接在一起,另一端与质量块53连接在一起,第二弹性装置542可以被配置为一端与第二门架连接在一起,另一端与质量块53连接在一起,第一弹性装置541、质量块53和第二弹性装置542依次排布在第二门架22的顶部。第一弹性装置541和第二弹性装置542被配置为用于对质量块53进行复位,例如当质量块53向第一方向运动时,第一弹性装置541被压缩,第二弹性装置542被拉长,第一弹性装置541和第二弹性装置542复原的过程中共同带动质量块53向第二方向运动,由于质量块53向第一方向运动的过程中,带动第一阻尼器51的第一活动杆512向伸入第一阻尼器本体511的方向运动,和带动第二阻尼器52的第二活动杆522向伸出第二阻尼器本体521,相应的,在第一弹性装置541和第二弹性装置542复原运动带动质量块53向第二方向运动的过程中,也会带动第一阻尼器51的第一活动杆512向伸出第一阻尼器本体511的方向运动,带动第二阻尼器52的第二活动杆522向伸入第二阻尼器本体521的方向运动。质量块53向第二方向运动时,第一弹性装置541和第二弹性装置542也会对质量块53进行复位,该过程与上述过程相反在此不赘述,所以质量块53复位的外力可以由第一弹性装置541和第二弹性装置542提供,并且质量块53复位的过程中,第一阻尼器51和第二阻尼器52也会同步将质量块53的机械能转化为热能,并且散发到外部环境中消耗。Referring to Figure 7, in one embodiment of the present disclosure, the tuned mass damper 5 also includes a first elastic device 541 and a second elastic device 542 located on opposite sides of the mass block 53. The first elastic device 541 can be configured to be connected to the second door frame 22 at one end and to the mass block 53 at the other end. The second elastic device 542 can be configured to be connected to the second door frame at one end and to the mass block 53 at the other end. The first elastic device 541, the mass block 53 and the second elastic device 542 are arranged in sequence on the top of the second door frame 22. The first elastic device 541 and the second elastic device 542 are configured to reset the mass block 53. For example, when the mass block 53 moves in the first direction, the first elastic device 541 is compressed and the second elastic device 542 is stretched. During the recovery process, the first elastic device 541 and the second elastic device 542 jointly drive the mass block 53 to move in the second direction. Since the mass block 53 moves in the first direction, the first movable rod 512 of the first damper 51 is driven to move in the direction of extending into the first damper body 511, and the second movable rod 522 of the second damper 52 is driven to extend out of the second damper body 521. Accordingly, during the recovery movement of the first elastic device 541 and the second elastic device 542 to drive the mass block 53 to move in the second direction, the first movable rod 512 of the first damper 51 is also driven to move in the direction of extending out of the first damper body 511, and the second movable rod 522 of the second damper 52 is driven to move in the direction of extending into the second damper body 521. When the mass block 53 moves in the second direction, the first elastic device 541 and the second elastic device 542 will also reset the mass block 53. This process is opposite to the above process and is not repeated here. Therefore, the external force for resetting the mass block 53 can be provided by the first elastic device 541 and the second elastic device 542, and during the resetting process of the mass block 53, the first damper 51 and the second damper 52 will also synchronously convert the mechanical energy of the mass block 53 into heat energy, and dissipate it into the external environment for consumption.
参考图8和图9,在本公开的一个实施例中,取放组件3的相对两侧分别设置有支撑机构33,支撑机构33被配置为伸出至与位于搬运机器人相对两侧的载具相抵或脱离,例如以搬运机器人为基准,在搬运机器人的第一方向和第二方向具有两个载具,取放组件3上分别由朝向第一方向和第二方向设置的两个支撑机构33,两个支撑机构33分别向第一方向和第二方向伸出至与各自方向上的载具相抵,由此将取放组件3固定在两个载具之间,提高了取放组件3的稳定性,进而提高了取放机构在执行取放动作时的稳定性。另外,参考图2,当取放组件3的取放机构完成取放时,两个支撑机构33可以缩回至原位置,并与两个载具脱离,取放组件3解除固定之后,可以进行后续的工作。Referring to FIG8 and FIG9, in one embodiment of the present disclosure, support mechanisms 33 are respectively provided on opposite sides of the pick-and-place assembly 3, and the support mechanisms 33 are configured to extend to abut against or disengage from the carriers located on opposite sides of the handling robot. For example, taking the handling robot as a reference, there are two carriers in the first direction and the second direction of the handling robot, and the pick-and-place assembly 3 is provided with two support mechanisms 33 respectively arranged in the first direction and the second direction, and the two support mechanisms 33 extend in the first direction and the second direction respectively to abut against the carriers in their respective directions, thereby fixing the pick-and-place assembly 3 between the two carriers, improving the stability of the pick-and-place assembly 3, and further improving the stability of the pick-and-place mechanism when performing the pick-and-place action. In addition, referring to FIG2, when the pick-and-place mechanism of the pick-and-place assembly 3 completes the pick-and-place operation, the two support mechanisms 33 can be retracted to the original position and disengaged from the two carriers, and the pick-and-place assembly 3 can be released after being fixed, and subsequent work can be performed.
在本公开的一个实施方式中,两个支撑机构33可以共同向两侧伸出,和/或,单独一个支撑机构33向单个载具的一侧伸出,例如当搬运机器人对单侧载具的容器进行取放时,支撑机构33与载具接触的一端可以设置有磁吸装置,磁吸装置可以是磁铁或者电磁铁等,一个支撑机构33向载具的方向伸出并与载具相抵,同样可以起到固定取放组件3的作用,另外,支撑机构33与载具接触的一端还可以被配置为抓手装置,支撑机构33向单侧伸出并抓住载具的对应位置,阻止或者减小门架组件的晃动,提高了取放组件3的取放机构的稳定性。In one embodiment of the present disclosure, two support mechanisms 33 may extend to both sides together, and/or a single support mechanism 33 may extend to one side of a single carrier. For example, when a handling robot takes and places containers on a single-sided carrier, the end of the support mechanism 33 in contact with the carrier may be provided with a magnetic device, which may be a magnet or an electromagnet, etc. One support mechanism 33 extends in the direction of the carrier and abuts against the carrier, which may also play a role in fixing the pick-and-place component 3. In addition, the end of the support mechanism 33 in contact with the carrier may also be configured as a gripper device. The support mechanism 33 extends to one side and grasps the corresponding position of the carrier, thereby preventing or reducing the shaking of the gantry assembly and improving the stability of the pick-and-place mechanism of the pick-and-place component 3.
参考图10,在本公开的一个实施方式中,取放组件3包括升降平台30,升降机构设置在该升降平台30上。示例性地,升降平台30可以通过导向机构与第二门架22配合在一起,这使得在相应驱动机构的作用下可以带动升降平台30以及位于升降平台30上的取放机构同步上升或下降至目标位置。Referring to Fig. 10, in one embodiment of the present disclosure, the pick-and-place assembly 3 includes a lifting platform 30, and the lifting mechanism is disposed on the lifting platform 30. Exemplarily, the lifting platform 30 can be matched with the second gantry 22 through a guide mechanism, so that the lifting platform 30 and the pick-and-place mechanism located on the lifting platform 30 can be driven to rise or fall synchronously to a target position under the action of a corresponding driving mechanism.
本公开的支撑机构33设置在升降平台30上,例如可设置在升降平台30位于第一方向以及第二方向的侧壁上(一些示例中,也可以理解为,升降平台30可以具有相对设置的两个第一端面303,每个第一端面303上均可收纳有支撑机构33,支撑机构33可沿垂直于第一端面43的方向伸缩。),由此该支撑机构33可以随着升降平台30上升至目标高度后,伸出至与第一方向、第二方向上的载具配合,从而在高位对门架组件3进行支撑,防止取放机构动作时造成门架组件3晃动。The support mechanism 33 disclosed in the present invention is arranged on the lifting platform 30, for example, it can be arranged on the side walls of the lifting platform 30 located in the first direction and the second direction (in some examples, it can also be understood that the lifting platform 30 can have two first end surfaces 303 arranged opposite to each other, and each first end surface 303 can accommodate a support mechanism 33, and the support mechanism 33 can be extended and retracted in a direction perpendicular to the first end surface 43.), so that the support mechanism 33 can be extended to cooperate with the carrier in the first direction and the second direction after the lifting platform 30 rises to the target height, so as to support the gantry assembly 3 at a high position to prevent the gantry assembly 3 from shaking when the pick-and-place mechanism is in action.
在本公开的一个实施方式中,可通过支撑机构33来调整取放机构相对于容器的位置偏差。具体在对载具上的容器进行取放时,搬运机器人首先运动至预定位置,之后取放组件3根据系统中预存的指令上升或下降至预定的高度。通过设置于取放组件3上的智能相机或者二维码相机识别载具特征信息或者二维码信息,解析得到取放组件3相对于载具的距离位置信息,从而得到取放组件3相对于载具偏移的信息,这些偏移往往是由于地面倾斜、载具安装误差、搬运机器人本身误差等多种因素造成。通过解析得到的偏移信息,控制单元可以控制支撑机构33的伸出距离,由此可以使搬运机器人能够自适应该偏移,不会因为改变搬运机器人的姿态从而引起车体晃动。当存取低层容器时,支撑机构33可以不工作,依靠搬运机器人自身的刚性来确保存取容器时的稳定性。In one embodiment of the present disclosure, the position deviation of the pick-and-place mechanism relative to the container can be adjusted by the support mechanism 33. Specifically, when picking and placing the container on the carrier, the handling robot first moves to a predetermined position, and then the pick-and-place component 3 rises or falls to a predetermined height according to the instructions pre-stored in the system. The intelligent camera or QR code camera set on the pick-and-place component 3 identifies the carrier feature information or QR code information, and the distance position information of the pick-and-place component 3 relative to the carrier is obtained by parsing, thereby obtaining the information of the displacement of the pick-and-place component 3 relative to the carrier. These displacements are often caused by various factors such as ground tilt, carrier installation error, and the error of the handling robot itself. Through the offset information obtained by parsing, the control unit can control the extension distance of the support mechanism 33, thereby enabling the handling robot to adapt to the displacement, and will not cause the body to shake due to the change of the posture of the handling robot. When accessing the lower-level container, the support mechanism 33 can not work, relying on the rigidity of the handling robot itself to ensure the stability when accessing the container.
本公开一些实施例中,支撑机构33可被配置为在取放组件3沿第一方向或第二方向开始执行取箱动作时伸出第一端面303,且一端卡设于载具上,支撑机构33还可用于在取放组件3完成取箱动作后收缩至第一端面303内。这样,在进行高层货箱的存取时,可以确保货箱搬运机器人取货时的稳定性,降低机器人的晃动。In some embodiments of the present disclosure, the support mechanism 33 can be configured to extend out of the first end surface 303 when the pick-and-place assembly 3 starts to perform the box-picking action along the first direction or the second direction, and one end is clamped on the carrier. The support mechanism 33 can also be used to retract into the first end surface 303 after the pick-and-place assembly 3 completes the box-picking action. In this way, when storing and retrieving high-rise cargo boxes, the stability of the cargo box handling robot when picking up cargo can be ensured, and the shaking of the robot can be reduced.
在本公开另一些示例中,支撑机构33还可以设置在取放组件3存取货箱时面向巷道两侧载具(一些示例中也可以称为货架)的两个端面上,本申请实施例对支撑机构33的具体位置不作限定,只要能起到支撑和稳定取放组件3作用即可。In other examples of the present disclosure, the support mechanism 33 can also be set on the two end surfaces of the carriers (which may also be called shelves in some examples) facing both sides of the alley when the picking and placing component 3 stores and retrieves cargo boxes. The embodiments of the present application do not limit the specific position of the support mechanism 33, as long as it can support and stabilize the picking and placing component 3.
本公开实施例中,两个第一端面303上设置的支撑机构33可以由相互独立的驱动进行控制,以根据实际载具位置进行对应侧或者两侧的支撑。支撑机构33从对应的第一端面43的伸出距离可以由控制装置根据取放组件3相对于货架的偏移信息来确定。In the disclosed embodiment, the support mechanisms 33 provided on the two first end surfaces 303 can be controlled by independent drives to support the corresponding side or both sides according to the actual carrier position. The extension distance of the support mechanism 33 from the corresponding first end surface 43 can be determined by the control device according to the offset information of the pick-and-place assembly 3 relative to the shelf.
参照图10所示,在一种可能的实施方式中,支撑机构33可包括支撑杆331、弹性组件332和拨杆333。支撑杆331可伸缩设置于第一端面303上,拨杆333可转动连接在支撑杆331远离第一端面303的第一端,拨杆333具有分布于转动连接位置两侧的第二端和第三端,第二端设置有支撑部334,第三端通过弹性组件332与支撑杆331连接。As shown in FIG10 , in a possible implementation, the support mechanism 33 may include a support rod 331, an elastic component 332, and a lever 333. The support rod 331 is telescopically arranged on the first end surface 303, the lever 333 is rotatably connected to the first end of the support rod 331 away from the first end surface 303, the lever 333 has a second end and a third end distributed on both sides of the rotation connection position, the second end is provided with a support portion 334, and the third end is connected to the support rod 331 through the elastic component 332.
拨杆333的第三端被配置为在支撑杆331伸出第一端面303后,可在弹性组件332的作用下绕支撑杆331的第一端转动至抵接位置,以使支撑部334抵接在任务巷道两侧对应的货架上。其中,在支撑杆331伸出第一端面303后,弹性 组件332可以释放弹力,使得拨杆333绕支撑杆331的第一端转动至抵接位置,此时拨杆333与支撑杆331可以共线。The third end of the lever 333 is configured to rotate around the first end of the support rod 331 to an abutting position under the action of the elastic component 332 after the support rod 331 extends out of the first end surface 303, so that the support portion 334 abuts against the corresponding shelves on both sides of the task lane. The component 332 can release the elastic force, so that the lever 333 rotates around the first end of the support rod 331 to an abutting position. At this time, the lever 333 and the support rod 331 can be colinear.
在支撑杆331收缩回第一端面303后,弹性组件332可施加拉力,使得拨杆333绕支撑杆331的第一端转动至收缩位置,此时拨杆333与支撑杆331可以保持平行。After the support rod 331 is retracted to the first end surface 303 , the elastic component 332 can apply a pulling force to make the lever 333 rotate around the first end of the support rod 331 to a retracted position, at which time the lever 333 and the support rod 331 can remain parallel.
这样,支撑机构33结构简单,易于加工,而且当存取高层货箱时,可以降低存取货箱时对货箱搬运机器人带来的晃动,当存取低层货箱时,支撑机构33可以不作用,依靠货箱搬运机器人本身的刚性来确保存取货箱动作时的稳定性,十分灵活且有效。In this way, the support mechanism 33 has a simple structure and is easy to process. When storing and retrieving high-level cargo boxes, it can reduce the shaking of the cargo box handling robot caused by storing and retrieving cargo boxes. When storing and retrieving low-level cargo boxes, the support mechanism 33 can be inactive, relying on the rigidity of the cargo box handling robot itself to ensure the stability during the storage and retrieval of cargo boxes. It is very flexible and effective.
本公开实施例的一些其他示例中,支撑机构33也可以是电磁机构,在驱动的作用伸出第一端面303并吸附在货架横梁上,本申请实施例对支撑机构33的具体结构不作限定。In some other examples of the embodiments of the present disclosure, the support mechanism 33 may also be an electromagnetic mechanism, which extends out of the first end surface 303 and is adsorbed on the shelf beam under the action of driving. The embodiments of the present application do not limit the specific structure of the support mechanism 33.
参考图11,在本公开的一个实施例中,第二门架22与第一门架21导向配合,第二门架22通过第一升降机构6(一些示例中,也可以称为第二驱动单元)设置在第一门架21上,第二门架22被配置为受控于第一升降机构6相对第一门架21运动。例如第二门架22可以在第一升降机构6的带动下沿着第一门架21向上运动或者向下运动。由此来提高门架组件2整体的极限高度,使得取放组件3的极限取放高度得到提升。Referring to FIG. 11 , in one embodiment of the present disclosure, the second gantry 22 is guided and matched with the first gantry 21. The second gantry 22 is arranged on the first gantry 21 through the first lifting mechanism 6 (in some examples, it may also be referred to as the second driving unit). The second gantry 22 is configured to be controlled by the first lifting mechanism 6 to move relative to the first gantry 21. For example, the second gantry 22 can move upward or downward along the first gantry 21 under the drive of the first lifting mechanism 6. In this way, the limit height of the gantry assembly 2 as a whole is increased, so that the limit height of the pick-and-place assembly 3 is increased.
也就是说,当本公开实施例中提供的门架组件2具有多级(大于两级)子门架时,第二驱动单元被配置为驱动每级子门架沿所连接的上一级子门架的延伸方向移动。That is to say, when the gantry assembly 2 provided in the embodiment of the present disclosure has multiple levels (greater than two levels) of sub-gantry, the second driving unit is configured to drive each level of sub-gantry to move along the extension direction of the connected upper level sub-gantry.
参考图12和图13所示,在本公开的一个实施方式中,第一升降机构6包括驱动装置61、传动带62(一些示例中也可以被称为第二传动单元,第二传动单元可以是皮带、链条、钢丝绳等部件)、传动杆63、设置在传动杆63两端的齿轮64,以及与齿轮配合的链条65(一些示例中也可以是皮带或钢丝绳),驱动装置61的输出端通过传动带62与传动杆63连接,驱动装置61通过传动带62带动传动杆63同步转动,传动杆63两侧的齿轮64在转动的过程中会带动链条65运动。参考图12,链条65的一侧固定连接有固定块66,固定块66固定连接在第二门架22上,链条65可以通过固定块66带动第二门架22运动,例如设置有固定块66一侧的链条向上运动时,第二门架22同步向上运动,或者是设置有固定块66一侧的链条向下运动时,第二门架22同步向下运动。由此实现了第一升降机构6控制第二门架22相对第一门架21运动。As shown in FIG. 12 and FIG. 13, in one embodiment of the present disclosure, the first lifting mechanism 6 includes a driving device 61, a transmission belt 62 (in some examples, it may also be referred to as a second transmission unit, and the second transmission unit may be a belt, a chain, a wire rope, etc.), a transmission rod 63, gears 64 arranged at both ends of the transmission rod 63, and a chain 65 (in some examples, it may also be a belt or a wire rope) matched with the gear. The output end of the driving device 61 is connected to the transmission rod 63 through the transmission belt 62, and the driving device 61 drives the transmission rod 63 to rotate synchronously through the transmission belt 62. The gears 64 on both sides of the transmission rod 63 will drive the chain 65 to move during the rotation process. Referring to FIG. 12, a fixed block 66 is fixedly connected to one side of the chain 65, and the fixed block 66 is fixedly connected to the second door frame 22. The chain 65 can drive the second door frame 22 to move through the fixed block 66. For example, when the chain on the side of the fixed block 66 moves upward, the second door frame 22 moves upward synchronously, or when the chain on the side of the fixed block 66 moves downward, the second door frame 22 moves downward synchronously. This enables the first lifting mechanism 6 to control the movement of the second door frame 22 relative to the first door frame 21 .
在本公开的一个实施方式中,取放组件3被配置为通过第二升降机构(一些示例中也可以称为第三驱动单元)设置在第二门架22上,取放组件3受控于第二升降机构相对第二门架22运动。取放组件可以包括升降平台30,取放机构设置在升降平台30上,升降平台通过第二升降机构设置在第二门架上,第二升降机构带动升降平台和取放机构同步运动。In one embodiment of the present disclosure, the pick-and-place assembly 3 is configured to be disposed on the second gantry 22 through a second lifting mechanism (also referred to as a third driving unit in some examples), and the pick-and-place assembly 3 is controlled by the second lifting mechanism to move relative to the second gantry 22. The pick-and-place assembly may include a lifting platform 30, the pick-and-place mechanism is disposed on the lifting platform 30, the lifting platform is disposed on the second gantry through a second lifting mechanism, and the second lifting mechanism drives the lifting platform and the pick-and-place mechanism to move synchronously.
也就是说,本公开实施例中,当门架组件2包括多级子门架时,第三驱动单元被配置为驱动升降平台30沿最下级的子门架的延伸方向移动。That is, in the embodiment of the present disclosure, when the gantry assembly 2 includes multiple stages of sub-gantry, the third driving unit is configured to drive the lifting platform 30 to move along the extension direction of the sub-gantry at the lowest stage.
在本公开的一个实施方式中,第一升降机构6和第二升降机构被配置为同步运动,例如当第一升降机构6带动第二门架22上升的过程中,第二升降机构带动取放组件3相对第二门架22同步进行上升,或者是第一升降机构6带动第二门架22下降的过程中,第二升降组件带动取放组件3相对第二门架22同步进行下降。In one embodiment of the present disclosure, the first lifting mechanism 6 and the second lifting mechanism are configured to move synchronously. For example, when the first lifting mechanism 6 drives the second gantry 22 to rise, the second lifting mechanism drives the pick-and-place assembly 3 to rise synchronously relative to the second gantry 22, or when the first lifting mechanism 6 drives the second gantry 22 to descend, the second lifting mechanism drives the pick-and-place assembly 3 to descend synchronously relative to the second gantry 22.
在另外一些示例中,升降平台30、多级子门架可构成三级或三级以上的升降结构。示例性地,以门架组件2包括三级依次连接的子门架为例展开描述。升降平台30、三个子门架可构成三级升降结构。其中,升降平台30连接在一个子门架上,该子门架连接在另一个子门架上,另一个子门架连接在第三个子门架上。在升降时,升降平台30沿所连接的子门架的延伸方向移动,升降平台30所连接的子门架沿所连接的另一个子门架的延伸方向移动,另一个子门架沿所连接的第三个子门架的延伸方向移动,从而实现三级升降。In some other examples, the lifting platform 30 and the multi-stage sub-gantry can constitute a three-stage or more lifting structure. Exemplarily, the description is carried out by taking the gantry assembly 2 as an example, including three stages of sub-gantry connected in sequence. The lifting platform 30 and the three sub-gantry can constitute a three-stage lifting structure. Among them, the lifting platform 30 is connected to a sub-gantry, the sub-gantry is connected to another sub-gantry, and the other sub-gantry is connected to the third sub-gantry. When lifting, the lifting platform 30 moves along the extension direction of the connected sub-gantry, the sub-gantry connected to the lifting platform 30 moves along the extension direction of another connected sub-gantry, and the other sub-gantry moves along the extension direction of the third connected sub-gantry, thereby realizing three-stage lifting.
在本公开另一个实施方式中,第一升降机构6和第二升降机构被配置为分别带动所述第二门架22、取放组件3独立运动,以调整取放组件的相对高度,第一升降机构6和第二升降机构可以使用不同的驱动装置,第一升降机构6带动第二门架22相对第一门架21的运动和第二升降机构带动取放组件3相对第二门架22的运动是相互独立的。由此可以对取放组件3的运动高度进行灵活调整。In another embodiment of the present disclosure, the first lifting mechanism 6 and the second lifting mechanism are configured to drive the second door frame 22 and the pick-and-place assembly 3 to move independently, respectively, so as to adjust the relative height of the pick-and-place assembly. The first lifting mechanism 6 and the second lifting mechanism can use different driving devices. The first lifting mechanism 6 drives the second door frame 22 to move relative to the first door frame 21 and the second lifting mechanism drives the pick-and-place assembly 3 to move relative to the second door frame 22 independently of each other. In this way, the movement height of the pick-and-place assembly 3 can be flexibly adjusted.
在一种可能的实施方式中,每级子门架所对应的第二驱动单元可以为同一驱动单元。这样,可以实现各级子门架的串联升降,节约驱动单元的布置,结构较为紧凑。在其他可能的实施方式中,每级子门架所对应的第二驱动单元也可以为不同的驱动单元。这样,各级子门架采用不同的驱动单元和不同的传动单元,各自在垂直方向上的移动是解耦的、相互独立的,并联升降具有较强的控制灵活性。In a possible implementation, the second drive unit corresponding to each level of the sub-gantry can be the same drive unit. In this way, the serial lifting of the sub-gantry at each level can be realized, the arrangement of the drive unit can be saved, and the structure is relatively compact. In other possible implementations, the second drive unit corresponding to each level of the sub-gantry can also be a different drive unit. In this way, the sub-gantry at each level uses different drive units and different transmission units, and the movement of each in the vertical direction is decoupled and independent of each other, and the parallel lifting has strong control flexibility.
如此,多级子门架可以构成多级升降结构,相较于单级升降结构的门架组件,例如:门架只包括一级子门架的结构,不仅可以极大地提高升降速度,减少单个货箱的存取时间,而且能够增大存取货箱的高度,在垂直空间上也能尽量增大仓库的存储密度,具有较强的实用性。In this way, the multi-level sub-gantry can form a multi-level lifting structure. Compared with the gantry components of the single-level lifting structure, for example: the gantry only includes the structure of the first-level sub-gantry, it can not only greatly improve the lifting speed and reduce the storage and retrieval time of a single cargo box, but also increase the height of the storage and retrieval cargo box, and maximize the storage density of the warehouse in the vertical space, which is very practical.
在一种可能的实施方式中,每级子门架所对应的第二驱动单元与驱动升降平台30升降的第三驱动单元可以为同一驱动单元。这样,可以实现升降平台30、每级子门架的串联升降,节约驱动单元的布置,结构较为紧凑。在其他可能的实施方式中,第三驱动单元与各个第二驱动单元也可以为不同的驱动单元。这样,升降平台与各级子门架采用不同的驱动单元和不同的传动单元,各自在垂直方向上的移动是解耦的、相互独立的,并联升降具有较强的控制灵活性。In a possible implementation, the second drive unit corresponding to each level of the sub-gantry and the third drive unit that drives the lifting platform 30 to lift and lower can be the same drive unit. In this way, the lifting platform 30 and each level of the sub-gantry can be lifted and lowered in series, saving the arrangement of the drive units and making the structure more compact. In other possible implementations, the third drive unit and each second drive unit can also be different drive units. In this way, the lifting platform and each level of the sub-gantry use different drive units and different transmission units, and their respective vertical movements are decoupled and independent of each other, and the parallel lifting has strong control flexibility.
如此,本公开实施例提供的货箱搬运机器人,由于货箱搬运机器人取消设置货箱缓存组件,因此整体负载较轻,行走速度相对较快,可以降低多机器人作业时的等待或交叉避让的时间。参考图3和图10,在本公开的一个实施例中,取放机构包括固定在升降平台30上的基座31和至少一级的伸缩叉32。基座31上设置有承载位311,使得承载位朝向第一方向和第二方向的两端无遮挡,即,使得基座31的两端形成有两个开口。至少一级的伸缩叉32与基座31导向配合,且被配置为由基座31沿第一方向从基座31的其中一个开口伸出,以完成对第一方向上容器的取放,以及被配置为由基座31沿第二方向从基座31的另一个开口伸出,以完成对第二方向上容器的取放。In this way, the cargo box handling robot provided by the embodiment of the present disclosure has a lighter overall load and a relatively faster walking speed because the cargo box caching component is eliminated, which can reduce the waiting time or cross avoidance time during multi-robot operation. Referring to Figures 3 and 10, in one embodiment of the present disclosure, the pick-and-place mechanism includes a base 31 fixed on a lifting platform 30 and at least one telescopic fork 32. A bearing position 311 is provided on the base 31, so that the bearing position is unobstructed at both ends in the first direction and the second direction, that is, two openings are formed at both ends of the base 31. The at least one telescopic fork 32 is guided and matched with the base 31, and is configured to be extended from one of the openings of the base 31 along the first direction by the base 31 to complete the pick-and-place of the container in the first direction, and is configured to be extended from another opening of the base 31 along the second direction by the base 31 to complete the pick-and-place of the container in the second direction.
一些示例中,承载位311可以贯穿基座31的两端,这样,至少一级的伸缩叉32沿基座31向第一方向伸出取出容器之后,可以直接沿基座31向第二方向伸出,以将容器放置在第二方向上的载具上,在此过程中取放机构无需转动就可以完成容器在两个方向上的存取动作。In some examples, the carrying position 311 can pass through both ends of the base 31, so that after at least one level of telescopic fork 32 is extended in a first direction along the base 31 to take out the container, it can be directly extended in a second direction along the base 31 to place the container on a carrier in the second direction. In this process, the picking and placing mechanism can complete the storage and retrieval of the container in two directions without rotating.
参考图3和图10,在本公开的一个实施例中,基座31转动连接在升降平台30上,且被配置为通过转动调整取放机构的位姿偏差。由于搬运机器人行走偏斜或者容器偏斜,可能会导致取放机构与容器没有对正,这不利于对容器进行取 放,基座31相对升降平台30进行转动,可以调整取放机构的位姿偏差,例如可以将取放机构的姿态角度调整为正对容器,由此来补偿由于运动误差或者存放误差造成的偏斜,以方便取放机构能将容器顺利的取出来。Referring to FIG. 3 and FIG. 10 , in one embodiment of the present disclosure, the base 31 is rotatably connected to the lifting platform 30 and is configured to adjust the posture deviation of the pick-and-place mechanism by rotating. Due to the deviation of the transport robot walking or the deviation of the container, the pick-and-place mechanism may not be aligned with the container, which is not conducive to picking up the container. The base 31 rotates relative to the lifting platform 30 to adjust the posture deviation of the pick-and-place mechanism. For example, the posture angle of the pick-and-place mechanism can be adjusted to face the container, thereby compensating for the deflection caused by motion error or storage error, so that the pick-and-place mechanism can take out the container smoothly.
在本公开一个应用场景中,搬运机器人首先运动至预定位置,之后取放组件3根据系统中预存的指令上升或下降至预定的高度。通过设置的图像采集装置可以获得目标位置的容器信息,由此控制可以计算得到取放机构相对于容器的位姿偏差等,之后可控制基座31相对于升降平台30转动一定的角度进行微调,从而使取放机构与容器对正,避免取放机构伸出时与容器发生干涉。In an application scenario of the present disclosure, the handling robot first moves to a predetermined position, and then the pick-and-place component 3 rises or descends to a predetermined height according to the instructions pre-stored in the system. The container information at the target position can be obtained by the image acquisition device, and the position deviation of the pick-and-place mechanism relative to the container can be calculated by the control, and then the base 31 can be controlled to rotate a certain angle relative to the lifting platform 30 for fine adjustment, so that the pick-and-place mechanism is aligned with the container to avoid interference with the container when the pick-and-place mechanism is extended.
参照图15所示,本公开实施例中,取物机构固定在升降平台30上,升降平台30具有背向底盘组件1(一些示例中也可以称为底盘)的支撑面301,取物机构可沿升降平台30的支撑面301旋转,其中,取物机构(一些示例中也可以称为取箱机构或者取放机构)被配置为在旋转至第一位置时沿第一方向取箱,以及在旋转至第二位置时沿第二方向取箱,第一方向与第二方向不同。As shown in Figure 15, in the embodiment of the present disclosure, the picking mechanism is fixed on the lifting platform 30, and the lifting platform 30 has a support surface 301 facing away from the chassis assembly 1 (which may also be referred to as the chassis in some examples), and the picking mechanism can rotate along the support surface 301 of the lifting platform 30, wherein the picking mechanism (which may also be referred to as a box picking mechanism or a pick-and-place mechanism in some examples) is configured to pick up the box along a first direction when rotating to a first position, and to pick up the box along a second direction when rotating to a second position, and the first direction is different from the second direction.
示例性地,第一位置可为面向巷道其中一侧货架的位置,第一方向可为垂直于该侧货架的方向,第二位置可为面向巷道另一侧货架的位置,第二方向可为垂直于另一侧货架的方向。这样,将取放机构设置为可在升降平台30上旋转,如此,可通过旋转取放机构以存取巷道两侧货架上的货箱,无需机器人整体转向,从而能够适应狭窄的任务巷道,货箱搬运的整体作业效率较高。For example, the first position may be a position facing a shelf on one side of the lane, and the first direction may be a direction perpendicular to the shelf on the side; the second position may be a position facing a shelf on the other side of the lane, and the second direction may be a direction perpendicular to the shelf on the other side. In this way, the pick-and-place mechanism is arranged to be rotatable on the lifting platform 30, so that the cargo boxes on the shelves on both sides of the lane can be stored and retrieved by rotating the pick-and-place mechanism, without the need for the robot to turn as a whole, so that it can adapt to narrow task lanes, and the overall operation efficiency of cargo box handling is high.
本公开实施例的搬运机器人在取货时,底盘组件1带动门架组件2、升降平台30和取放机构共同移动到对应货架处,升降平台30沿门架组件2向上移动,以使取放机构到达对应高度的存储位,然后取放机构可以旋转至面向存储位的第一位置,并沿第一方向取出存储位上的货箱,最后升降平台30沿门架组件2向下移动,以使取放机构带着货箱下降。When the handling robot of the disclosed embodiment picks up goods, the chassis assembly 1 drives the gantry assembly 2, the lifting platform 30 and the pick-and-place mechanism to move to the corresponding shelf together, and the lifting platform 30 moves upward along the gantry assembly 2 to enable the pick-and-place mechanism to reach the storage position of the corresponding height, and then the pick-and-place mechanism can be rotated to the first position facing the storage position, and take out the cargo box on the storage position along the first direction, and finally the lifting platform 30 moves downward along the gantry assembly 2 to enable the pick-and-place mechanism to descend with the cargo box.
需要说明的是,由于视图角度遮挡,支撑面被取放机构遮挡,因此未在图15中标示出。It should be noted that, due to the obstruction of the viewing angle, the support surface is blocked by the pick-and-place mechanism and is therefore not shown in FIG. 15 .
如此,由于搬运机器人不设置货箱缓存组件,整体负载较小,可以降低多机器人作业时的等待或交叉避让的时间,另外,取放机构可旋转,能够存取巷道两侧货架上的货箱,无需机器人整体转向,从而能够适应狭窄的任务巷道,货箱搬运的整体作业效率较高。In this way, since the handling robot does not have a cargo box cache component, the overall load is smaller, which can reduce the waiting or cross-avoidance time during multi-robot operations. In addition, the pick-and-place mechanism can rotate and can store and access cargo boxes on the shelves on both sides of the aisle without the need for the robot to turn as a whole, thereby being able to adapt to narrow task aisles. The overall operation efficiency of cargo box handling is higher.
在一种可能的实施方式中,参照图16所示,底盘组件1可以包括承载平台11、车轮12、雷达13和相机14,在其他可能的实施方式中,底盘组件1还可以包括其他需要设置的组件,本申请实施例对底盘组件1的结构不作具体限定。底盘组件1作为其他组件的承载基体,可带动门架组件2、升降平台30和取放机构完成在地面上的行进、旋转、避障等运动。In a possible implementation, as shown in FIG. 16 , the chassis assembly 1 may include a bearing platform 11, wheels 12, radar 13, and camera 14. In other possible implementations, the chassis assembly 1 may also include other components that need to be provided. The present application embodiment does not specifically limit the structure of the chassis assembly 1. The chassis assembly 1, as a bearing base for other components, can drive the gantry assembly 2, the lifting platform 30, and the pick-and-place mechanism to complete movements such as traveling, rotating, and avoiding obstacles on the ground.
参照图10和图17所示,在一种可能的实施方式中,升降平台30的支撑面301上可设置有旋转机构302,取放机构可通过旋转机构302转动设置在支撑面301上。这样,设置于支撑面301上的旋转机构302不仅可以方便地驱动取放机构沿支撑面301旋转,还能对取放机构起到较稳固的支撑。10 and 17, in a possible implementation, a rotating mechanism 302 may be provided on the support surface 301 of the lifting platform 30, and the pick-and-place mechanism may be rotatably provided on the support surface 301 through the rotating mechanism 302. In this way, the rotating mechanism 302 provided on the support surface 301 can not only conveniently drive the pick-and-place mechanism to rotate along the support surface 301, but also provide relatively stable support for the pick-and-place mechanism.
在其他可能的实施方式中,也可在取放机构朝向升降平台30的底面上设置旋转机构3-2,本申请实施例对此不作具体限定。In other possible implementations, a rotating mechanism 3 - 2 may also be provided on the bottom surface of the pick-and-place mechanism facing the lifting platform 30 , which is not specifically limited in the embodiment of the present application.
在一些示例中,旋转机构302可包括回转支撑3021,回转支撑3021可具有固定在升降平台30的支撑面301上的内圈30211,以及可绕内圈30211旋转的外圈30212。取放机构可固定在外圈30212上。可以理解的是,回转支撑3021可以是轴承。In some examples, the rotating mechanism 302 may include a slewing support 3021, which may have an inner ring 30211 fixed on the support surface 301 of the lifting platform 30, and an outer ring 30212 that can rotate around the inner ring 30211. The pick-and-place mechanism may be fixed on the outer ring 30212. It can be understood that the slewing support 3021 may be a bearing.
支撑面301上可形成有安装槽3011,回转支撑3021的至少部分可以嵌设在安装槽3011内。这样,支撑面301与取放机构之间的缝隙更小,有助于取放机构的旋转稳定性。A mounting groove 3011 may be formed on the support surface 301, and at least a portion of the swivel support 3021 may be embedded in the mounting groove 3011. In this way, the gap between the support surface 301 and the pick-and-place mechanism is smaller, which helps the rotation stability of the pick-and-place mechanism.
另外,旋转机构302还可包括第一传动单元3022以及第一驱动单元3023,第一传动单元3022的一端固定在外圈30212的至少部分外壁,第一传动单元3022的另一端设置在第一驱动单元3023上。In addition, the rotating mechanism 302 may further include a first transmission unit 3022 and a first driving unit 3023 , wherein one end of the first transmission unit 3022 is fixed to at least a portion of the outer wall of the outer ring 30212 , and the other end of the first transmission unit 3022 is disposed on the first driving unit 3023 .
第一驱动单元3023被配置为驱动第一传动单元3022活动,以带动回转支撑3021的外圈30212沿回转支撑3021的内圈30211旋转,且第一传动单元3022和第一驱动单元3023的至少部分收纳于取放机构内。这样,结构更为紧凑,升降平台的支撑面301与取放机构之间的缝隙更小,也有助于取放机构的旋转稳定性。The first driving unit 3023 is configured to drive the first transmission unit 3022 to move, so as to drive the outer ring 30212 of the slewing support 3021 to rotate along the inner ring 30211 of the slewing support 3021, and at least part of the first transmission unit 3022 and the first driving unit 3023 are accommodated in the pick-and-place mechanism. In this way, the structure is more compact, the gap between the support surface 301 of the lifting platform and the pick-and-place mechanism is smaller, and the rotation stability of the pick-and-place mechanism is also facilitated.
本公开实施例中,第一传动单元3022可以是皮带、链条、钢丝绳等部件,对第一传动单元3022的具体类型不作限定。示例性地,以第一传动单元3022是皮带为例,皮带的内壁具有锯齿状锁齿,皮带一端的锁齿套设在回转支撑3021外圈30212的至少部分外壁,且锁齿与回转支撑3021外圈30212的外壁上设置的第一卡槽相卡接,皮带另一端的锁齿套设在第一驱动单元3023的驱动轴上,且与驱动轴外壁上设置的第二卡槽相卡接。In the embodiment of the present disclosure, the first transmission unit 3022 may be a belt, a chain, a steel wire rope, etc., and there is no limitation on the specific type of the first transmission unit 3022. For example, taking the first transmission unit 3022 as a belt, the inner wall of the belt has a serrated locking tooth, the locking tooth at one end of the belt is sleeved on at least part of the outer wall of the outer ring 30212 of the slewing support 3021, and the locking tooth is engaged with a first slot provided on the outer wall of the outer ring 30212 of the slewing support 3021, and the locking tooth at the other end of the belt is sleeved on the driving shaft of the first driving unit 3023, and is engaged with a second slot provided on the outer wall of the driving shaft.
在第一驱动单元3023工作时,第一驱动单元3023的驱动轴通过第二卡槽带动皮带沿驱动轴的旋转方向旋转,皮带的锁齿通过第一卡槽带动回转支撑3021外圈30212沿驱动轴的旋转方向旋转。这样,旋转机构302可以驱动取放机构沿平行于升降平台30的支撑面301的方向旋转,进而取放机构可以通过旋转的方式存取巷道两侧货架上的货箱,并且旋转机构302的结构较为简单,易于布置。When the first driving unit 3023 is working, the driving shaft of the first driving unit 3023 drives the belt to rotate along the rotation direction of the driving shaft through the second slot, and the locking teeth of the belt drive the outer ring 30212 of the slewing support 3021 to rotate along the rotation direction of the driving shaft through the first slot. In this way, the rotating mechanism 302 can drive the pick-and-place mechanism to rotate in a direction parallel to the supporting surface 301 of the lifting platform 30, and then the pick-and-place mechanism can store and retrieve cargo boxes on the shelves on both sides of the lane by rotating, and the structure of the rotating mechanism 302 is relatively simple and easy to arrange.
又示例性地,以第一传动单元3022是皮带为例,皮带的内壁是平整的侧面,皮带一端套设在回转支撑3021外圈30212的至少部分外壁,且与外圈30212的至少部分外壁形成接触压力,皮带另一端的锁齿套设在第一驱动单元3023的驱动轴的至少部分外壁,且与驱动轴的至少部分外壁形成接触压力。As another example, taking the first transmission unit 3022 as a belt, the inner wall of the belt is a flat side, one end of the belt is sleeved on at least part of the outer wall of the outer ring 30212 of the slewing support 3021, and forms contact pressure with at least part of the outer wall of the outer ring 30212, and the locking teeth at the other end of the belt are sleeved on at least part of the outer wall of the driving shaft of the first driving unit 3023, and form contact pressure with at least part of the outer wall of the driving shaft.
在第一驱动单元3023工作时,第一驱动单元3023的驱动轴通过摩擦力带动皮带沿驱动轴的旋转方向旋转,皮带通过摩擦力带动回转支撑3021外圈30212沿驱动轴的旋转方向旋转。这样,旋转机构302可以驱动取放机构沿平行于升降平台30的支撑面301的方向旋转,并且旋转机构302的结构较为简单,易于布置。When the first driving unit 3023 is working, the driving shaft of the first driving unit 3023 drives the belt to rotate along the rotation direction of the driving shaft through friction, and the belt drives the outer ring 30212 of the slewing support 3021 to rotate along the rotation direction of the driving shaft through friction. In this way, the rotating mechanism 302 can drive the pick-and-place mechanism to rotate along the direction parallel to the supporting surface 301 of the lifting platform 30, and the structure of the rotating mechanism 302 is relatively simple and easy to arrange.
在其他示例中,回转支撑3021的外圈30212可以固定在支撑面301上,而内圈30211可在外圈30212内旋转,或者旋转机构302也可以采取其他可旋转的结构,本公开实施例对此不作具体限定。In other examples, the outer ring 30212 of the rotary support 3021 can be fixed on the support surface 301, and the inner ring 30211 can rotate within the outer ring 30212, or the rotating mechanism 302 can also adopt other rotatable structures, which is not specifically limited in the embodiments of the present disclosure.
下面对取放机构的结构进行介绍。The structure of the pick-and-place mechanism is introduced below.
参考图14和图18所示,在本公开的一个实施例中,在基座31的相对两侧间隔且平行布置有两个伸缩叉32,两个伸缩叉32的构造相同,伸缩叉32至少设置有第一拨指321和第二拨指322,第一拨指321和第二拨指322分布在伸缩叉32的延伸方向,第一拨指321和第二拨指322可以被配置为向取放机构的内侧转动,两个伸缩叉上的第一拨指321和第二拨指322转动的方向相对。其中,第一拨指321可以设置在伸缩叉32上位于第一方向上的一端,且被配置为与 容器配合,以带动容器从第一方向往第二方向运动,第二拨指322可以设置在伸缩叉32上位于第二方向上的一端,且被配置为与容器配合,以带动容器从第二方向往第一方向运动。Referring to FIGS. 14 and 18 , in one embodiment of the present disclosure, two telescopic forks 32 are arranged in parallel and at intervals on opposite sides of a base 31. The two telescopic forks 32 have the same structure. The telescopic fork 32 is provided with at least a first finger 321 and a second finger 322. The first finger 321 and the second finger 322 are distributed in the extension direction of the telescopic fork 32. The first finger 321 and the second finger 322 can be configured to rotate toward the inside of the pick-and-place mechanism. The first finger 321 and the second finger 322 on the two telescopic forks rotate in opposite directions. The first finger 321 can be provided at one end of the telescopic fork 32 located in the first direction, and is configured to rotate with the first finger 321. The second finger 322 can be arranged on one end of the telescopic fork 32 in the second direction and configured to cooperate with the container to drive the container to move from the second direction to the first direction.
例如,当容器位于第一方向上的载具时,伸缩叉32先伸出至使第一拨指321位于容器后侧位置,并使第一拨指321转动至与容器的后侧配合。伸缩叉32向第二方向缩回时,第一拨指321带动容器从第一方向往第二方向运动,例如可以运动至基座31的承载位上。或者是,当容器位于第二方向上的载具时,伸缩叉32先伸出至使第二拨指322位于容器后侧的位置,并使第二拨指322转动至与容器的后侧配合。伸缩叉32向第一方向缩回时,第二拨指322带动容器从第二方向往第一方向运动,例如可以运动至基座31的承载位上。需要说明的是,当容器位于取放机构上的基座31上时,伸缩叉32可以直接通过第一拨指321带动容器向第二方向运动,以将容器送至第二方向的载具上进行存放,或者是,直接通过第二拨指322带动容器向第一方向运动,以将容器送至第一方向的载具上进行存放。For example, when the container is located on the carrier in the first direction, the telescopic fork 32 first extends to position the first finger 321 at the rear side of the container, and the first finger 321 rotates to cooperate with the rear side of the container. When the telescopic fork 32 retracts to the second direction, the first finger 321 drives the container to move from the first direction to the second direction, for example, it can move to the bearing position of the base 31. Alternatively, when the container is located on the carrier in the second direction, the telescopic fork 32 first extends to position the second finger 322 at the rear side of the container, and the second finger 322 rotates to cooperate with the rear side of the container. When the telescopic fork 32 retracts to the first direction, the second finger 322 drives the container to move from the second direction to the first direction, for example, it can move to the bearing position of the base 31. It should be noted that when the container is located on the base 31 on the pick-and-place mechanism, the telescopic fork 32 can directly drive the container to move in the second direction through the first finger 321 to send the container to the carrier in the second direction for storage, or directly drive the container to move in the first direction through the second finger 322 to send the container to the carrier in the first direction for storage.
参考图14,在本公开的一个实施例中,伸缩叉32位于第一拨指321和第二拨指322之间至少设置有第三拨指323,第三拨指323和同一伸缩叉32上的第一拨指321以及第二拨指322的构造和运动方式相同,第一拨指321、第三拨指323、第二拨指322依次沿伸缩叉32的延伸方向排布。第三拨指323被配置为随伸缩叉运动的过程中,带动容器从第一方向往第二方向运动。Referring to FIG. 14 , in one embodiment of the present disclosure, the telescopic fork 32 is provided with at least a third finger 323 between the first finger 321 and the second finger 322. The third finger 323 has the same structure and movement mode as the first finger 321 and the second finger 322 on the same telescopic fork 32. The first finger 321, the third finger 323, and the second finger 322 are sequentially arranged along the extension direction of the telescopic fork 32. The third finger 323 is configured to drive the container to move from the first direction to the second direction during the movement of the telescopic fork.
在本公开的一个实施方式中,第一拨指321和第二拨指322配合在一起,且被配置为对第一尺寸的容器进行取放,即第一拨指321、第二拨指322之间的尺寸被配置为与第一尺寸相适配;第三拨指323和第二拨指322配合在一起,且被配置为对第二尺寸的容器进行取放,即第二拨指322、第三拨指323之间的尺寸被配置为与第二尺寸相适配。其中,第一尺寸大于第二尺寸。In one embodiment of the present disclosure, the first finger 321 and the second finger 322 cooperate together and are configured to pick up and place containers of a first size, that is, the size between the first finger 321 and the second finger 322 is configured to match the first size; the third finger 323 and the second finger 322 cooperate together and are configured to pick up and place containers of a second size, that is, the size between the second finger 322 and the third finger 323 is configured to match the second size. The first size is larger than the second size.
例如当第一尺寸的容器位于第二方向上的载具时,伸缩叉32向第二方向伸出至使第二拨指322位于容器的对应位置,伸缩叉32向第二方向缩回,第二拨指322带动第一尺寸的容器从第二方向往第一方向运动。当需要将位于基座31上的容器往第二方向推出时,伸缩叉32向第二方向运动,从而使得第一拨指321可以将容器推至位于第二方向的载具上进行储存。For example, when a container of the first size is located on a carrier in the second direction, the telescopic fork 32 extends in the second direction until the second finger 322 is located at a corresponding position of the container, and the telescopic fork 32 retracts in the second direction, and the second finger 322 drives the container of the first size to move from the second direction to the first direction. When the container on the base 31 needs to be pushed out in the second direction, the telescopic fork 32 moves in the second direction, so that the first finger 321 can push the container to the carrier in the second direction for storage.
当第二尺寸的容器位于第二方向上的载具时,伸缩叉32向第二方向伸出至使第二拨指322位于容器的对应位置,伸缩叉32向第二方向缩回,第二拨指322带动第二尺寸的容器从第二方向往第一方向运动,直至将容器取至基座31的承载位上。当需要将位于基座31上的容器往第二方向推出时,伸缩叉32可以向第二方向伸出,使得第三拨指323可以将容器推至位于第二方向的载具上进行储存。When the container of the second size is located on the carrier in the second direction, the telescopic fork 32 extends in the second direction until the second finger 322 is located at the corresponding position of the container, and the telescopic fork 32 retracts in the second direction, and the second finger 322 drives the container of the second size to move from the second direction to the first direction until the container is taken to the carrying position of the base 31. When the container on the base 31 needs to be pushed out in the second direction, the telescopic fork 32 can extend in the second direction so that the third finger 323 can push the container to the carrier in the second direction for storage.
在本公开的另一个实施方式中,第三拨指323被配置为随伸缩叉运动的过程中,带动容器从第二方向往第一方向运动。第一拨指321与第二拨指322配合在一起,且被配置为对第一尺寸的容器进行取放,即第一拨指321、第二拨指322之间的尺寸被配置为与第一尺寸相适配;第一拨指321和第三拨指323配合在一起,且被配置为对第二尺寸的容器进行取放,即第一拨指321、第三拨指323之间的尺寸被配置为与第二尺寸相适配。其中,第一尺寸大于第二尺寸,例如当第一尺寸的容器位于第一方向上的载具时,伸缩叉32向第一方向伸出至第一拨指321位于容器的对应位置,伸缩叉32向第二方向缩回,第一拨指321带动第一尺寸的容器从第一方向往第二方向运动至基座31上进行储存。当需要将位于基座31上的容器往第一方向推出时,伸缩叉32向第一方向运动,从而使得第二拨指322可以将容器推至位于第一方向的载具上进行储存。In another embodiment of the present disclosure, the third finger 323 is configured to drive the container to move from the second direction to the first direction during the movement of the telescopic fork. The first finger 321 and the second finger 322 cooperate together and are configured to pick up and place containers of the first size, that is, the size between the first finger 321 and the second finger 322 is configured to match the first size; the first finger 321 and the third finger 323 cooperate together and are configured to pick up and place containers of the second size, that is, the size between the first finger 321 and the third finger 323 is configured to match the second size. Wherein, the first size is greater than the second size, for example, when a container of the first size is located in the carrier in the first direction, the telescopic fork 32 extends in the first direction until the first finger 321 is located at the corresponding position of the container, the telescopic fork 32 retracts in the second direction, and the first finger 321 drives the container of the first size to move from the first direction to the second direction to the base 31 for storage. When the container on the base 31 needs to be pushed out in the first direction, the telescopic fork 32 moves in the first direction, so that the second finger 322 can push the container to the carrier located in the first direction for storage.
当第二尺寸的容器位于第一方向上的载具时,伸缩叉32向第一方向伸出至使第一拨指321位于容器的对应位置,伸缩叉32向第二方向缩回,第一拨指321带动第二尺寸的容器从第一方向往第二方向运动至基座31上进行储存。当第二尺寸的容器位于取放机构的基座31上时,伸缩叉32可以向第一方向伸出,从而使得第三拨指323可以将容器推至位于第一方向的载具上进行储存。以上过程仅对伸缩叉32、第一拨指321、第二拨指322和第三拨指323的动作进行举例说明,其伸出的长度以及取放的位置需要根据实际情况而定,在此不在举例说明。When the container of the second size is located on the carrier in the first direction, the telescopic fork 32 extends in the first direction until the first finger 321 is located at the corresponding position of the container, and the telescopic fork 32 retracts in the second direction, and the first finger 321 drives the container of the second size to move from the first direction to the second direction to the base 31 for storage. When the container of the second size is located on the base 31 of the pick-and-place mechanism, the telescopic fork 32 can extend in the first direction, so that the third finger 323 can push the container to the carrier located in the first direction for storage. The above process only illustrates the actions of the telescopic fork 32, the first finger 321, the second finger 322 and the third finger 323. The extension length and the position of pick-and-place need to be determined according to the actual situation, and are not illustrated here.
参考图14,在本公开的一个实施例中,伸缩叉32上位于第一拨指321和第二拨指322之间的位置至少设置有第三拨指323和第四拨指324,第三拨指323和第四拨指324与第一拨指321和第二拨指322的构造和运动方式相同。第三拨指323被配置为用于与容器配合,以带动容器从第一方向往第二方向运动,第四拨指324被配置为与容器配合,以带动容器从第二方向往第一方向运动。其中,第一拨指321与第二拨指322配合在一起,且被配置为对第一尺寸的容器进行取放,第一拨指321与第四拨指324配合在一起,且被配置为为对第二尺寸的容器进行取放,第二拨指322和第三拨指323配合在一起,且被配置为对第三尺寸的容器进行取放,第一尺寸大于第二尺寸和第三尺寸,第二尺寸和第三尺寸可以相同也可以不同。Referring to FIG. 14 , in one embodiment of the present disclosure, at least a third finger 323 and a fourth finger 324 are provided between the first finger 321 and the second finger 322 on the telescopic fork 32. The third finger 323 and the fourth finger 324 have the same structure and movement mode as the first finger 321 and the second finger 322. The third finger 323 is configured to cooperate with the container to drive the container to move from the first direction to the second direction, and the fourth finger 324 is configured to cooperate with the container to drive the container to move from the second direction to the first direction. The first finger 321 cooperates with the second finger 322 and is configured to pick and place containers of a first size, the first finger 321 cooperates with the fourth finger 324 and is configured to pick and place containers of a second size, the second finger 322 and the third finger 323 cooperate together and are configured to pick and place containers of a third size, the first size is greater than the second size and the third size, and the second size and the third size may be the same or different.
例如,当第一尺寸的容器位于第一方向上的载具时,伸缩叉32向第一方向伸出至第一拨指321和第二拨指322位于第一尺寸的容器的对应位置,伸缩叉32向第二方向缩回,第一拨指321带动第一尺寸的容器从第一方向往第二方向运动;在往第一方向推出该容器时,可通过第二拨指322将该容器推出。当第二尺寸的容器位于第一方向上的载具时,伸缩叉32向第一方向伸出至第一拨指321和第四拨指324位于第二尺寸的容器的对应位置,伸缩叉32向第二方向缩回,第一拨指321带动第二尺寸的容器从第一方向往第二方向运动;在往第一方向推出该容器时,可通过第四拨指324推动容器推出。For example, when a container of a first size is located on a carrier in a first direction, the telescopic fork 32 extends in the first direction until the first finger 321 and the second finger 322 are located at corresponding positions of the container of the first size, the telescopic fork 32 retracts in the second direction, and the first finger 321 drives the container of the first size to move from the first direction to the second direction; when the container is pushed out in the first direction, the second finger 322 can be used to push the container out. When a container of a second size is located on a carrier in the first direction, the telescopic fork 32 extends in the first direction until the first finger 321 and the fourth finger 324 are located at corresponding positions of the container of the second size, the telescopic fork 32 retracts in the second direction, and the first finger 321 drives the container of the second size to move from the first direction to the second direction; when the container is pushed out in the first direction, the fourth finger 324 can be used to push the container out.
而当第一尺寸的容器位于第二方向上的载具时,伸缩叉32向第二方向伸出至第一拨指321和第二拨指322位于第一尺寸的容器的对应位置,伸缩叉32向第一方向缩回,第二拨指322带动第一尺寸的容器从第二方向往第一方向运动;在往第二方向推出该容器时,可通过第一拨指321将容器推出。当第三尺寸的容器位于第二方向上的载具时,伸缩叉32向第二方向伸出至第二拨指322和第三拨指323位于第三尺寸的容器的对应位置,伸缩叉32向第一方向缩回,第二拨指322带动第三尺寸的容器从第二方向往第一方向运动;在往第二方向推出该容器时,可通过第三拨指323推动容器推出。When a container of the first size is located on the carrier in the second direction, the telescopic fork 32 extends in the second direction until the first finger 321 and the second finger 322 are located at the corresponding position of the container of the first size, the telescopic fork 32 retracts in the first direction, and the second finger 322 drives the container of the first size to move from the second direction to the first direction; when the container is pushed out in the second direction, the container can be pushed out by the first finger 321. When a container of the third size is located on the carrier in the second direction, the telescopic fork 32 extends in the second direction until the second finger 322 and the third finger 323 are located at the corresponding position of the container of the third size, the telescopic fork 32 retracts in the first direction, and the second finger 322 drives the container of the third size to move from the second direction to the first direction; when the container is pushed out in the second direction, the container can be pushed out by the third finger 323.
以上,第一拨指321、第二拨指322、第三拨指323、第四拨指324中的“第一”、“第二”、“第三”、“第四”仅是为了对不同位置的拨指进行区分而进行的命名,除四个拨指之外还可以设置更多个或者更少个拨指,拨指的数量和设置位置与容器的尺寸有关,需要根据实际情况而定,对此不做限制。In the above, the “first”, “second”, “third” and “fourth” in the first finger 321, the second finger 322, the third finger 323 and the fourth finger 324 are only named to distinguish the fingers at different positions. In addition to the four fingers, more or fewer fingers can be set. The number and setting position of the fingers are related to the size of the container and need to be determined according to actual conditions. There is no limitation on this.
另外,在伸缩叉32上与各个拨指的对应位置均设置有一个独立的驱动单元,每个拨指均可以在各自的驱动单元下 运动,由此来灵活进行组合以对不同尺寸的容器进行存取,本领域技术人员悉知拨指和驱动单元配合的结构和具体的运动方式,在此不在详细说明。In addition, an independent driving unit is provided at a position corresponding to each finger on the telescopic fork 32, and each finger can be driven by its own driving unit. Movement, thereby flexibly combining to access containers of different sizes, those skilled in the art are well aware of the structure and specific movement of the dial and the drive unit, which will not be described in detail here.
由于仓储系统中不同载具的储存深度不同,也即可以有一级深度、二级深度、三级深度或更高级深度的储存位,为此,伸缩叉32的构造需要和其实际应用中的取放深度来进行适配,也即是可以有一级伸缩叉、二级伸缩叉、三级伸缩叉或更多级伸缩叉与对应的载具进行适配。本公开以二级伸缩叉进行举例说明。Since different carriers in the storage system have different storage depths, that is, there may be storage positions with a first-level depth, a second-level depth, a third-level depth, or a higher level of depth, the structure of the telescopic fork 32 needs to be adapted to the depth of pick-up and placement in actual applications, that is, there may be a first-level telescopic fork, a second-level telescopic fork, a third-level telescopic fork, or more levels of telescopic forks adapted to the corresponding carrier. The disclosure takes a second-level telescopic fork as an example.
参考图18,在本公开的一个实施例中,伸缩叉32可以包括设置在基座31上的固定板3241,以及依次向外延伸并且导向配合的第一伸缩板3242、第二伸缩板3243、第三伸缩板3244,固定板3241、第一伸缩板3242、第二伸缩板3243、第三伸缩板3244依次通过传动机构连接在一起,使得第一伸缩板3242可以相对于固定板3241伸出或缩回,第二伸缩板3243可以相对于第一伸缩板3242伸出或缩回,第三伸缩板3244可以相对于第二伸缩板3243伸出或缩回。固定板3241、第一伸缩板3242、第二伸缩板3243、第三伸缩板3244之间可以采用本领域技术人员所熟知的传动机构连接在一起,本公开在此不再具体说明。Referring to FIG. 18 , in one embodiment of the present disclosure, the telescopic fork 32 may include a fixed plate 3241 disposed on the base 31, and a first telescopic plate 3242, a second telescopic plate 3243, and a third telescopic plate 3244 extending outward in sequence and guiding the matching, the fixed plate 3241, the first telescopic plate 3242, the second telescopic plate 3243, and the third telescopic plate 3244 are sequentially connected together by a transmission mechanism, so that the first telescopic plate 3242 can be extended or retracted relative to the fixed plate 3241, the second telescopic plate 3243 can be extended or retracted relative to the first telescopic plate 3242, and the third telescopic plate 3244 can be extended or retracted relative to the second telescopic plate 3243. The fixed plate 3241, the first telescopic plate 3242, the second telescopic plate 3243, and the third telescopic plate 3244 can be connected together by a transmission mechanism well known to those skilled in the art, and the present disclosure will not be described in detail here.
在本公开一个实施方式中,位于基座31相对两侧的固定板3241还可以被配置为能够以相互远离或相互靠近的方式运动,由此使得伸缩叉32可以适用于不同尺寸容器的取放。In one embodiment of the present disclosure, the fixing plates 3241 located on opposite sides of the base 31 may also be configured to move away from or toward each other, thereby making the telescopic fork 32 suitable for taking and placing containers of different sizes.
参照图19所示,在一种可能的实施方式中,取放机构可以包括箱体,以及设置在箱体内的变宽组件、伸缩组件(一些示例中也可以称为伸缩叉32),还可以包括深度相机组件53、二维码相机组件54和随动托盘组件55。其中,伸缩叉32的数量可为两个,且相对设置。As shown in FIG. 19 , in a possible implementation, the pick-and-place mechanism may include a box body, and a width-changing component and a telescopic component (also referred to as a telescopic fork 32 in some examples) disposed in the box body, and may also include a depth camera component 53, a QR code camera component 54, and a follower tray component 55. The number of the telescopic forks 32 may be two, and they are disposed opposite to each other.
参照图20所示,在一种可能的实施方式中,变宽组件可以包括两个固定座3012。基座31可以用于固定深度相机组件53和二维码相机组件54。基座31的底面固定在旋转机构302上,两个固定座3012沿基座31的宽度方向相对设置在基座31背离旋转机构302的一侧,两个固定座3012中的至少一个固定座3012被配置为可沿宽度方向滑动,以使两个固定座3012相互靠近或者相互远离。其中,宽度方向被配置为在取放机构旋转至第一位置时垂直于第一方向,以及在取放机构旋转至第二位置时垂直于第二方向。As shown in FIG. 20 , in a possible implementation, the width-changing assembly may include two fixing seats 3012. The base 31 may be used to fix the depth camera assembly 53 and the QR code camera assembly 54. The bottom surface of the base 31 is fixed on the rotating mechanism 302, and the two fixing seats 3012 are relatively arranged on the side of the base 31 away from the rotating mechanism 302 along the width direction of the base 31, and at least one of the two fixing seats 3012 is configured to slide along the width direction so that the two fixing seats 3012 are close to or away from each other. The width direction is configured to be perpendicular to the first direction when the pick-and-place mechanism rotates to the first position, and perpendicular to the second direction when the pick-and-place mechanism rotates to the second position.
在一些示例中,基座31背离旋转机构302的顶面上可以设置有两个导轨3013,两个导轨3013的延伸方向平行于宽度方向,两个固定座3012分别滑动连接在对应的导轨3013上。在一种可能的实施方式中,每个固定座3012所对应的导轨3013均可以为两个,且两个导轨3013相互平行。本公开实施例对导轨3013的设置数量和位置不作具体限定。这样,两个固定座3012之间的距离可以调节,从而兼容不同宽度的货箱。In some examples, two guide rails 3013 may be provided on the top surface of the base 31 away from the rotating mechanism 302, the extension direction of the two guide rails 3013 is parallel to the width direction, and the two fixed seats 3012 are respectively slidably connected to the corresponding guide rails 3013. In a possible implementation, there may be two guide rails 3013 corresponding to each fixed seat 3012, and the two guide rails 3013 are parallel to each other. The embodiment of the present disclosure does not specifically limit the number and position of the guide rails 3013. In this way, the distance between the two fixed seats 3012 can be adjusted to be compatible with cargo boxes of different widths.
在一种可能的实施方式中,两个固定座3012上还可以连接有同步带3014,同步带3014的长度方向平行于宽度方向,同步带3014的一端连接有驱动元件3015,在驱动元件3015的驱动下,同步带3014带动两个固定座3012分别在对应的导轨5303上同步滑动。这样,能够确保变宽的同步性。In a possible implementation, the two fixed seats 3012 may be connected to a synchronous belt 3014, the length direction of the synchronous belt 3014 is parallel to the width direction, one end of the synchronous belt 3014 is connected to a driving element 3015, and under the drive of the driving element 3015, the synchronous belt 3014 drives the two fixed seats 3012 to slide synchronously on the corresponding guide rails 5303. In this way, the synchronization of widening can be ensured.
参照图19和图20所示,在一种可能的实施方式中,随动托盘组件55可以设置在基座31上,且位于两个导轨3013相对的两个端面之间。具体地,可以与基座31上的固定装置3051连接。这样,当取放机构取还货箱时,随动托盘组件可以起到一个货架的驳接的作用,防止规格较小的货箱从缝隙中掉落。19 and 20, in a possible implementation, the follower tray assembly 55 can be disposed on the base 31 and located between two opposite end surfaces of the two guide rails 3013. Specifically, it can be connected to the fixing device 3051 on the base 31. In this way, when the pick-and-place mechanism takes or returns a cargo box, the follower tray assembly can play the role of docking a shelf to prevent cargo boxes with smaller specifications from falling through the gap.
图21是根据本公开实施例提供的搬运机器人中伸缩叉的另一种结构示意图。参照图21所示,在一种可能的实施方式中,每个伸缩叉32可以包括伸缩板组件32021、伸缩传动组件32022和导轨组件32023。伸缩板组件32021可包括设置在对应侧固定座3012上的固定板3241和多个依次连接的延伸板320212(一些示例中也可以称为伸缩板),伸缩传动组件32022可包括与固定板3241和相应延伸板320212一一对应的传动件320221,导轨组件32023可包括与多个延伸板320212一一对应的滑轨320231。FIG21 is another structural schematic diagram of a telescopic fork in a handling robot provided according to an embodiment of the present disclosure. Referring to FIG21 , in a possible implementation, each telescopic fork 32 may include a telescopic plate assembly 32021, a telescopic transmission assembly 32022, and a guide rail assembly 32023. The telescopic plate assembly 32021 may include a fixed plate 3241 disposed on a corresponding side fixed seat 3012 and a plurality of sequentially connected extension plates 320212 (which may also be referred to as telescopic plates in some examples), the telescopic transmission assembly 32022 may include a transmission member 320221 corresponding to the fixed plate 3241 and the corresponding extension plate 320212, and the guide rail assembly 32023 may include a slide rail 320231 corresponding to the plurality of extension plates 320212.
每个延伸板320212可在对应的传动件320221的带动下在对应的滑轨320231上沿所连接的上一级延伸板320212的延伸方向同步滑动。在取放机构旋转至第一位置时,延伸板320212的延伸方向平行于第一方向,在取放机构旋转至第二位置时,延伸板320212的延伸方向平行于第二方向。Each extension plate 320212 can be driven by the corresponding transmission member 320221 to synchronously slide on the corresponding slide rail 320231 along the extension direction of the connected upper extension plate 320212. When the pick-and-place mechanism rotates to the first position, the extension direction of the extension plate 320212 is parallel to the first direction, and when the pick-and-place mechanism rotates to the second position, the extension direction of the extension plate 320212 is parallel to the second direction.
另外,多个延伸板320212中的最下级的延伸板320212靠近货架的一端可设置有前拨指组件32024,前拨指组件32024可包括前拨指320241和对应的拨指驱动单元320242。多个延伸板320212中的最下级的延伸板320212远离货架的一端可设置有后拨杆32025。取箱时前拨指组件32024放下搂住货箱至取放机构内,还箱时依靠后拨杆32025将货箱推至货架存储位。In addition, the end of the lowest extension plate 320212 among the multiple extension plates 320212 close to the shelf may be provided with a front finger assembly 32024, and the front finger assembly 32024 may include a front finger 320241 and a corresponding finger driving unit 320242. The end of the lowest extension plate 320212 among the multiple extension plates 320212 away from the shelf may be provided with a rear lever 32025. When taking a box, the front finger assembly 32024 is lowered to hold the cargo box into the pick-and-place mechanism, and when returning a box, the cargo box is pushed to the shelf storage position by relying on the rear lever 32025.
这样,伸缩叉32可以是多级伸缩装置,可沿着货箱的取出方向进行伸缩,从而能够实现不同深度货位的存取,例如单深货位或者双深货位,具有较强的灵活性。In this way, the telescopic fork 32 can be a multi-stage telescopic device, which can be telescoped along the removal direction of the cargo box, so as to realize the storage and retrieval of cargo spaces of different depths, such as single-depth cargo spaces or double-depth cargo spaces, with strong flexibility.
本公开实施例中,取放机构的工作原理为利用深度相机组件53识别货箱或者货架的特征信息后,解析得到货箱的宽度以及相对于货架的位置深度等信息,二维码相机组件54识别货架上二维码信息从而得到取还的高度信息。变宽组件对伸缩组件进行适应性变宽,以适应不同宽度的货箱,伸缩组件可以是2级或者3级,用于单深货位或者双深货位的存取。取箱时前拨指放下搂住货箱至取放机构内,还箱时依靠后拨杆将货箱推至货架存储位。In the disclosed embodiment, the working principle of the pick-and-place mechanism is to use the depth camera component 53 to identify the characteristic information of the cargo box or shelf, and then analyze and obtain the width of the cargo box and the position depth relative to the shelf and other information. The QR code camera component 54 identifies the QR code information on the shelf to obtain the height information of the retrieval. The width-changing component adaptively widens the telescopic component to adapt to cargo boxes of different widths. The telescopic component can be 2-level or 3-level, and is used for access to single-depth cargo spaces or double-depth cargo spaces. When taking a box, the front lever is lowered and hugged to the cargo box into the pick-and-place mechanism. When returning a box, the rear lever is used to push the cargo box to the shelf storage position.
下面对本公开实施例提供的搬运机器人中的图像采集装置4做详细介绍。The image acquisition device 4 in the transport robot provided in the embodiment of the present disclosure is introduced in detail below.
参考图9和图18所示,在本公开的一个实施例中,图像采集装置4包括设置在取放组件3上的第一图像采集装置351和第二图像采集装置352,第一图像采集装置351被配置为当伸缩叉32往第一方向伸出时采集第一方向上的图像信息,第二图像采集装置352被配置为当伸缩叉32往第二方向伸出时采集第二方向上的图像信息。第一图像采集装置351、第二图像采集装置352可以是相机、摄像头、摄像机、扫描仪、激光传感器等具有图像采集功能的传感器。图像信息可以是容器的位置、标识或者尺寸等信息,还可以包括控制单元,控制单元会基于第一图像采集装置351和/或第二图像采集装置352发出的图像信息,对搬运机器人进行控制,以调整取放组件3相对于容器的位置,控制单元根据图像信息对搬运机器人的控制过程为现有技术,在此不在详细描述。As shown in FIG. 9 and FIG. 18 , in one embodiment of the present disclosure, the image acquisition device 4 includes a first image acquisition device 351 and a second image acquisition device 352 disposed on the pick-and-place assembly 3. The first image acquisition device 351 is configured to acquire image information in the first direction when the telescopic fork 32 extends in the first direction, and the second image acquisition device 352 is configured to acquire image information in the second direction when the telescopic fork 32 extends in the second direction. The first image acquisition device 351 and the second image acquisition device 352 may be sensors with image acquisition functions such as cameras, webcams, video cameras, scanners, and laser sensors. The image information may be information such as the position, identification, or size of the container, and may further include a control unit. The control unit controls the handling robot based on the image information sent by the first image acquisition device 351 and/or the second image acquisition device 352 to adjust the position of the pick-and-place assembly 3 relative to the container. The process of the control unit controlling the handling robot based on the image information is a prior art and will not be described in detail herein.
在本公开的另一些示例中,图像采集装置4被配置为当取放组件3对第一方向上的容器进行取放,转动至面向第一方向以采集第一方向上容器的信息,以及当取放组件3对第二方向上的容器进行取放,转动至面向第二方向以采集第二方向上容器的信息。例如参考图5的视图方向,当取放组件3对第一方向上第一载具41的容器进行取放时,图像采集装置4转动至面向第一方向,以采集第一方向上第一载具41上容器的尺寸、位置等信息;当取放组件3对第二方向上 第二载具42上容器进行存取时,图像采集装置4转动至面向第二方向,以对第二载具42上容器的尺寸、位置等信息。In some other examples of the present disclosure, the image acquisition device 4 is configured to rotate to face the first direction to collect information about the container in the first direction when the pick-and-place component 3 picks and places the container in the first direction, and to rotate to face the second direction to collect information about the container in the second direction when the pick-and-place component 3 picks and places the container in the second direction. For example, referring to the viewing direction of FIG. 5 , when the pick-and-place component 3 picks and places the container on the first carrier 41 in the first direction, the image acquisition device 4 rotates to face the first direction to collect information about the size, position, etc. of the container on the first carrier 41 in the first direction; when the pick-and-place component 3 picks and places the container in the second direction, the image acquisition device 4 rotates to face the first direction to collect information about the size, position, etc. of the container on the first carrier 41 in the first direction; When accessing the container on the second carrier 42 , the image acquisition device 4 rotates to face the second direction to obtain information such as the size and position of the container on the second carrier 42 .
本公开实施例中,控制单元接收到图像采集装置4采集到的容器信息之后,会基于容器信息控制搬运机器人的取放组件进行相应的调整,以更准确地对容器进行取放。在上述过程中,图像采集装置4可以独立进行转向工作,也即是由面向第一方向转向至面向第二方向,或者是由面向第二方向转向至面向第一方向。本公开的图像采集装置4的转向过程更加方便快捷;另外,本公开设置单独的图像采集装置4依靠其转向功能就可以完成两个方向上容器的采集工作,减少了图像采集装置设置的数量,节约了成本。In the embodiment of the present disclosure, after the control unit receives the container information collected by the image acquisition device 4, it will control the pick-up and placement components of the handling robot to make corresponding adjustments based on the container information, so as to more accurately pick up and place the container. In the above process, the image acquisition device 4 can independently perform steering work, that is, from facing the first direction to facing the second direction, or from facing the second direction to facing the first direction. The steering process of the image acquisition device 4 of the present disclosure is more convenient and quick; in addition, the present disclosure sets a separate image acquisition device 4 to complete the collection of containers in two directions by relying on its steering function, reducing the number of image acquisition devices set up and saving costs.
在本公开的一些实施方式中,当取放组件3在取放第一方向上的容器之前,如果图像采集装置4恰好朝向第一方向,则图像采集装置4无需进行转向动作,可以直接对容器的尺寸、位置等信息进行采集,例如参考图5的视图方向,图像采集装置4面向第一方向上第一载具41的容器,图像采集装置4可以直接对容器的图像信息进行采集。在本公开的一些实施方式中,当取放组件3在取放第二方向上容器之前,如果图像采集装置4面向第一方向,图像采集装置4需要转向至面向第二方向,之后对第二方向上容器的信息进行采集。In some embodiments of the present disclosure, before the pick-and-place assembly 3 picks up and places a container in a first direction, if the image acquisition device 4 is facing the first direction, the image acquisition device 4 does not need to turn, and can directly acquire information such as the size and position of the container. For example, referring to the viewing direction of FIG. 5 , the image acquisition device 4 faces the container of the first carrier 41 in the first direction, and the image acquisition device 4 can directly acquire image information of the container. In some embodiments of the present disclosure, before the pick-and-place assembly 3 picks up and places a container in a second direction, if the image acquisition device 4 faces the first direction, the image acquisition device 4 needs to turn to face the second direction, and then acquire information about the container in the second direction.
例如参考图5的视图方向,当取放组件3需要对第二方向上第二载具42的容器进行取放之前,图像采集装置4可以由第一方向转向至面向第二方向上第二载具42的容器,以对第二方向上第二载具42上的容器的信息进行采集。当取放组件3在取放第一方向上容器之前,如果图像采集装置4面向第二方向,则图像采集装置4可以转向至面向第一方向。For example, referring to the viewing direction of FIG. 5 , before the pick-and-place assembly 3 needs to pick up and place a container on the second carrier 42 in the second direction, the image acquisition device 4 can be turned from the first direction to face the container on the second carrier 42 in the second direction, so as to collect information of the container on the second carrier 42 in the second direction. Before the pick-and-place assembly 3 picks up and places a container in the first direction, if the image acquisition device 4 faces the second direction, the image acquisition device 4 can be turned to face the first direction.
在本公开的一些实施方式中,当取放组件3在取放第一方向或第二方向上的容器之前,取放组件3需要沿门架组件2上升/下降至与容器的对应位置,在取放组件3上升/下降的过程中,图像采集装置4可以转向至面向第一方向或第二方向,以提前对自身的朝向进行调整,缩短了搬运机器人取放容器的时间,提高了搬运机器人的工作效率。In some embodiments of the present disclosure, before the pick-and-place assembly 3 picks up and places a container in the first direction or the second direction, the pick-and-place assembly 3 needs to rise/fall along the gantry assembly 2 to a position corresponding to the container. During the rising/falling process of the pick-and-place assembly 3, the image acquisition device 4 can turn to face the first direction or the second direction to adjust its own orientation in advance, thereby shortening the time for the transport robot to pick up and place the container and improving the work efficiency of the transport robot.
在本公开的一些实施方式中,当搬运机器人需要对第一方向和/或第二方向上的容器进行取放之前,搬运机器人需要依靠底盘组件1运动至容器的对应位置,在底盘组件1的运动过程中,图像采集装置4可以转向至面向第一方向或第二方向,以提前完成转向动作,方便后续工作的进行,由此缩短了图像采集装置4转向占用的工作时间,提高了搬运机器人的工作效率。In some embodiments of the present disclosure, before the transport robot needs to pick up and place containers in the first direction and/or the second direction, the transport robot needs to rely on the chassis assembly 1 to move to the corresponding position of the container. During the movement of the chassis assembly 1, the image acquisition device 4 can be turned to face the first direction or the second direction to complete the turning action in advance, thereby facilitating subsequent work, thereby shortening the working time occupied by the image acquisition device 4 for turning and improving the work efficiency of the transport robot.
本公开图像采集装置4的转向时机可以包括但不限于上文实施方式中的转向时机,图像采集装置4的转向时机还可以根据实际情况而定,在此不再一一列举。The turning timing of the image acquisition device 4 disclosed in the present invention may include but is not limited to the turning timing in the above embodiments. The turning timing of the image acquisition device 4 may also be determined according to actual conditions, which will not be listed here one by one.
参考图6,在本公开的一个实施例中,图像采集装置4转动连接在基座31上,且被配置为转动至面向第一方向或第二方向。当搬运机器人位于载具之间的巷道时,基座31相对两端的开口方向朝向第一方向和第二方向,图像采集装置4转动连接在基座31上可以相对基座31上,使其可以相对基座31转动至面向第一方向,或者是转动至面向第二方向。图像采集装置4可以被配置为相对基座31进行360°转动,也可以被配置为相对基座31进行180°转动。Referring to FIG. 6 , in one embodiment of the present disclosure, the image acquisition device 4 is rotatably connected to the base 31 and is configured to rotate to face the first direction or the second direction. When the transport robot is located in the lane between the carriers, the opening directions of the two opposite ends of the base 31 face the first direction and the second direction, and the image acquisition device 4 is rotatably connected to the base 31 and can be rotated relative to the base 31 so that it can rotate relative to the base 31 to face the first direction, or rotate to face the second direction. The image acquisition device 4 can be configured to rotate 360° relative to the base 31, or can be configured to rotate 180° relative to the base 31.
在本公开一个具体的实施方式中,图像采集装置4被配置为可以相对基座31转动180°,即图像采集装置4由面向第一方向转动至面向第二方向转动的角度为180°。例如将图像采集装置4面向第一方向时相对基座31的角度定义为0°,将图像采集装置4面向第二方向时相对基座31的角度则定义为180°。由此可以实现当图像采集装置4在向第一方向或第二方向转向时,可以准确的对准第一方向或第二方向,减少了其调整角度的时间,有利于对转动角度的控制,提高了搬运机器人的工作效率。In a specific embodiment of the present disclosure, the image acquisition device 4 is configured to be able to rotate 180° relative to the base 31, that is, the angle of the image acquisition device 4 from facing the first direction to facing the second direction is 180°. For example, the angle of the image acquisition device 4 relative to the base 31 when facing the first direction is defined as 0°, and the angle of the image acquisition device 4 relative to the base 31 when facing the second direction is defined as 180°. In this way, when the image acquisition device 4 turns to the first direction or the second direction, it can be accurately aligned with the first direction or the second direction, which reduces the time for adjusting the angle, is conducive to the control of the rotation angle, and improves the working efficiency of the handling robot.
参考图6和图22,在本公开的一个实施例中,基座31上设置有支架34,图像采集装置4转动连接在支架34上且位于承载位311上方的位置,由此当伸缩叉32将容器取至承载位311上后,可以避免容器与支架34发生干涉。例如,支架34可以被配置为呈门架的框体结构,其具有两根沿基座31向高度方向延伸的柱体,两根柱体分别位于基座31的两侧,且两根柱体之间的连线与第一方向或第二方向垂直,支架还具有横跨基座31两侧并分别连接在两根柱体顶部的横梁,图像采集装置4转动连接在横梁上,并位于承载位311的上方位置。With reference to FIG6 and FIG22, in one embodiment of the present disclosure, a bracket 34 is provided on the base 31, and the image acquisition device 4 is rotatably connected to the bracket 34 and is located above the bearing position 311, so that when the telescopic fork 32 takes the container to the bearing position 311, interference between the container and the bracket 34 can be avoided. For example, the bracket 34 can be configured as a frame structure in the form of a door frame, which has two columns extending in the height direction along the base 31, the two columns are respectively located on both sides of the base 31, and the connection line between the two columns is perpendicular to the first direction or the second direction, and the bracket also has a crossbeam spanning both sides of the base 31 and connected to the tops of the two columns respectively, and the image acquisition device 4 is rotatably connected to the crossbeam and is located above the bearing position 311.
由于取放机构取放容器时,伸缩叉32与容器的两端正对,所以需要在取放之前将取放机构的位置调整正确。在本公开一个实施方式中,可以将图像采集装置4设置在基座31上方的中央位置,由此可以提高对容器信息采集的准确性,减少控制单元的计算量,由此提高取放机构取放动作的准确性。Since the telescopic fork 32 is directly opposite to the two ends of the container when the pick-and-place mechanism picks and places the container, the position of the pick-and-place mechanism needs to be adjusted correctly before picking and placing. In one embodiment of the present disclosure, the image acquisition device 4 can be set at a central position above the base 31, thereby improving the accuracy of the container information collection, reducing the calculation amount of the control unit, and thus improving the accuracy of the pick-and-place action of the pick-and-place mechanism.
参考图23和图24,在本公开的一个实施例中,图像采集装置4被配置为通过安装座35转动连接在支架34上,安装座35可以为图像采集装置4的安装提供支撑,通过安装座35相对于支架34的转动,使的图像采集装置4可以朝向第一方向或第二方向。支架34与安装座35之间偏离安装座35转动轴线的位置设置有导向机构,安装座35被配置为沿着导向机构的延伸方向相对支架34转动至第一方向或第二方向,通过偏离转轴轴线的导向机构,可以保证安装座35转动时的平稳性,由此提高了图像采集装置4的运动精度。With reference to FIG. 23 and FIG. 24 , in one embodiment of the present disclosure, the image acquisition device 4 is configured to be rotatably connected to the bracket 34 via the mounting seat 35. The mounting seat 35 can provide support for the installation of the image acquisition device 4. By rotating the mounting seat 35 relative to the bracket 34, the image acquisition device 4 can be oriented in the first direction or the second direction. A guide mechanism is provided at a position between the bracket 34 and the mounting seat 35 that deviates from the rotation axis of the mounting seat 35. The mounting seat 35 is configured to rotate relative to the bracket 34 to the first direction or the second direction along the extension direction of the guide mechanism. By using the guide mechanism that deviates from the axis of the rotating shaft, the stability of the mounting seat 35 during rotation can be ensured, thereby improving the motion accuracy of the image acquisition device 4.
例如当前图像采集装置4朝向第一方向时,安装座35在相对于支架34转动的过程中,其偏移转轴轴线的位置沿着导向机构的延伸方向转动至使其面向第二方向,图像采集装置4同步转动至面向第二方向。导向机构可以被配置为具有起点和终点,当安装座35位于导向机构的起点时,图像采集装置4朝向第一方向,当安装座35位于导向机构的终点时,图像采集装置4朝向第二方向,导向机构可以辅助安装座35准确转动至图像采集装置4朝向第一方向或第二方向,由此减少了调整图像采集装置4朝向正对第一方向或第二方向的操作,提高了搬运机器人的工作效率。For example, when the current image acquisition device 4 faces the first direction, the mounting seat 35 rotates relative to the bracket 34, and the position of the offset axis of the rotating shaft rotates along the extension direction of the guide mechanism to make it face the second direction, and the image acquisition device 4 rotates synchronously to face the second direction. The guide mechanism can be configured to have a starting point and an end point. When the mounting seat 35 is located at the starting point of the guide mechanism, the image acquisition device 4 faces the first direction, and when the mounting seat 35 is located at the end point of the guide mechanism, the image acquisition device 4 faces the second direction. The guide mechanism can assist the mounting seat 35 to accurately rotate until the image acquisition device 4 faces the first direction or the second direction, thereby reducing the operation of adjusting the image acquisition device 4 to face the first direction or the second direction, and improving the working efficiency of the handling robot.
参考图23-图26,在本公开的一个实施例中,导向机构包括设置在安装座35上的导向槽3501,以及固定在支架34上且与导向槽3501配合的导向柱3301,导向槽3501可以被配置为开设在安装座35的底部,且被配置为偏离安装座35转动轴线位置的弧形结构,导向柱3301可以被配置为由支架34朝向安装座35的导向槽3501延伸并伸入到导向槽3501中。导向槽3501可以是绕安装座35的转动轴线开设的180°弧形槽,且当图像采集装置4朝向第一方向或第二方向时,在弧形槽延伸方向上的两个端点之间的连线与第一方向或第二方向垂直。Referring to FIGS. 23 to 26 , in one embodiment of the present disclosure, the guide mechanism includes a guide groove 3501 provided on the mounting seat 35, and a guide column 3301 fixed on the bracket 34 and cooperating with the guide groove 3501. The guide groove 3501 can be configured to be opened at the bottom of the mounting seat 35, and configured to be an arc-shaped structure deviating from the position of the rotation axis of the mounting seat 35. The guide column 3301 can be configured to extend from the bracket 34 toward the guide groove 3501 of the mounting seat 35 and extend into the guide groove 3501. The guide groove 3501 can be a 180° arc groove opened around the rotation axis of the mounting seat 35, and when the image acquisition device 4 faces the first direction or the second direction, the line between the two end points in the extension direction of the arc groove is perpendicular to the first direction or the second direction.
当图像采集装置4朝向第一方向时,安装座35的导向槽3501的起点与导向柱3301紧靠在一起;当图像采集装置4朝向第二方向时,安装座35的导向槽3501的终点与导向柱3301紧靠在一起。当图像采集装置4需要从朝向第一方向转动至朝向第二方向时,安装座35的通过导向槽3501绕导向柱3301转动,导向槽3501由起点与导向柱3301接触的位置运动至使其终点与导向柱3301接触并停止运动,图像采集装置4由面向第一方向转动至面向第二方向并停止转动。同样的,当图像采集装置4需要从朝向第二方向转动至朝向第一方向时,安装座35通过导向槽3501绕导向柱3301转动,导向槽3501由终点与导向柱3301接触的位置运动至使其起点与导向柱3301接触并停止运动,图像采集装置4由 面向第二方向转动至面向第一方向并停止转动。也即是导向机构限制了安装座35往第一方向和第二方向转动的止点,在两个止点位置时,图像采集装置4可以分别朝向第一方向和第二方向,由此简化了图像采集装置4转动角度的调整过程,提高了搬运机器人的工作效率。When the image acquisition device 4 faces the first direction, the starting point of the guide groove 3501 of the mounting seat 35 is in close contact with the guide column 3301; when the image acquisition device 4 faces the second direction, the end point of the guide groove 3501 of the mounting seat 35 is in close contact with the guide column 3301. When the image acquisition device 4 needs to rotate from the first direction to the second direction, the mounting seat 35 rotates around the guide column 3301 through the guide groove 3501, and the guide groove 3501 moves from the position where the starting point contacts the guide column 3301 to the position where the end point contacts the guide column 3301 and stops moving, and the image acquisition device 4 rotates from facing the first direction to facing the second direction and stops rotating. Similarly, when the image acquisition device 4 needs to rotate from facing the second direction to facing the first direction, the mounting seat 35 rotates around the guide column 3301 through the guide groove 3501, and the guide groove 3501 moves from the position where the end point contacts the guide column 3301 to the position where the starting point contacts the guide column 3301 and stops moving, and the image acquisition device 4 rotates from facing the first direction to facing the second direction and stops rotating. The image acquisition device 4 faces the first direction and the second direction, and then rotates from the second direction to the second direction and stops rotating. That is, the guide mechanism limits the stop points of the mounting base 35 rotating in the first direction and the second direction. When the image acquisition device 4 is at the two stop points, it can face the first direction and the second direction respectively, thereby simplifying the adjustment process of the rotation angle of the image acquisition device 4 and improving the working efficiency of the handling robot.
在本公开的另一个实施例中,导向机构可以包括设置在安装座35上的导向柱,以及固定在支架34上且与导向柱配合的导向槽,本实施例中的导向柱和导向槽与上一个实施例中导向柱和导向槽的形状和设置位置完全相同,不同的是,本实施例中是导向槽固定在支架34上,导向柱沿导向槽的延伸方向运动,本领域技术人员可以参考上一个实施例中的描述,推导出导向柱沿导向槽的运动过程,以及图像采集装置4在导向柱沿导向槽运动时朝向对应的变化过程,在此不再详细说明。In another embodiment of the present disclosure, the guide mechanism may include a guide column arranged on the mounting seat 35, and a guide groove fixed on the bracket 34 and cooperating with the guide column. The guide column and the guide groove in this embodiment are exactly the same in shape and setting position as the guide column and the guide groove in the previous embodiment. The difference is that in this embodiment, the guide groove is fixed on the bracket 34, and the guide column moves along the extension direction of the guide groove. Those skilled in the art can refer to the description in the previous embodiment to deduce the movement process of the guide column along the guide groove, as well as the corresponding change process of the image acquisition device 4 when the guide column moves along the guide groove, which will not be described in detail here.
参考图23-图26,在本公开的一个实施方式中,支架上具有向高度方向延伸的连接架,安装座35被配置为底部与连接架的顶部转动连接,安装座35被配置为在水平方向上相对支架34转动。参考图27和图28,在本公开的另一个实施方式中,支架上具有在高度方向延伸的连接架,安装座35的侧壁与连接架的侧部转动连接,使得安装座35被配置为在竖直面内相对支架34转动。在以上两种方式中,安装座35与支架34均通过上文中记载的导向机构相对转动,在此不再详细描述。With reference to FIGS. 23-26, in one embodiment of the present disclosure, the bracket has a connecting frame extending in the height direction, the mounting seat 35 is configured to be rotatably connected at the bottom with the top of the connecting frame, and the mounting seat 35 is configured to rotate relative to the bracket 34 in the horizontal direction. With reference to FIGS. 27 and 28, in another embodiment of the present disclosure, the bracket has a connecting frame extending in the height direction, the side wall of the mounting seat 35 is rotatably connected with the side of the connecting frame, so that the mounting seat 35 is configured to rotate relative to the bracket 34 in the vertical plane. In the above two methods, the mounting seat 35 and the bracket 34 rotate relative to each other through the guide mechanism described above, which will not be described in detail here.
参考图6和图22,在本公开的一个实施例中,支架34与基座31导向配合,且被配置为当伸缩叉32对第一方向或第二方向上的容器进行取放,相对基座31运动至预定位置。例如支架34可以通过运动组件连接在基座31上,使得支架34可以相对于基座31的延伸方向运动,即往第一方向或第二方向运动至预定位置。6 and 22, in one embodiment of the present disclosure, the bracket 34 is guided and matched with the base 31, and is configured to move to a predetermined position relative to the base 31 when the telescopic fork 32 takes and places the container in the first direction or the second direction. For example, the bracket 34 can be connected to the base 31 through a motion component, so that the bracket 34 can move relative to the extension direction of the base 31, that is, move to the predetermined position in the first direction or the second direction.
在本公开一个实施方式中,运动组件包括驱动结构3302,沿基座31的延伸方向布置并与驱动结构3302输出端连接的丝杠3303,以及与丝杠3303导向配合的螺母3304,支架34的底部与螺母3304连接在一起,驱动结构3302通过丝杠3303带动螺母3304和支架34沿基座31的延伸方向运动。预定位置可以是当图像采集装置4能够清晰的采集到容器的信息的位置,本领域技术人员知道,采集图像的前提是采集距离满足图像采集装置的规格和设置,所以当容器的位置不同时,可以通过调整支架34在基座31上的位置,从而达到调节图像采集装置4相对容器的距离,以使得图像采集装置4可以准确地对容器的信息进行采集,该预定位置可以根据实际情况进行设置。In one embodiment of the present disclosure, the motion assembly includes a driving structure 3302, a lead screw 3303 arranged along the extension direction of the base 31 and connected to the output end of the driving structure 3302, and a nut 3304 guided by the lead screw 3303. The bottom of the bracket 34 is connected to the nut 3304. The driving structure 3302 drives the nut 3304 and the bracket 34 to move along the extension direction of the base 31 through the lead screw 3303. The predetermined position can be a position when the image acquisition device 4 can clearly acquire information of the container. Those skilled in the art know that the premise of acquiring an image is that the acquisition distance meets the specifications and settings of the image acquisition device. Therefore, when the position of the container is different, the position of the bracket 34 on the base 31 can be adjusted to adjust the distance between the image acquisition device 4 and the container, so that the image acquisition device 4 can accurately acquire information of the container. The predetermined position can be set according to actual conditions.
在本公开的一个实施方式中,支架34被配置为当伸缩叉32对第一方向上的容器进行取放,支架34相对基座31往第一方向运动至预定位置,由此使图像采集装置4向第一方向运动至与该容器对应的采集位置。当伸缩叉32对第二方向上的容器进行取放,支架34相对于基座往第二方向运动至预定位置,由此使图像采集装置4向第二方向运动至与该容器对应的采集位置。In one embodiment of the present disclosure, the bracket 34 is configured such that when the telescopic fork 32 picks up and places a container in a first direction, the bracket 34 moves relative to the base 31 to a predetermined position in the first direction, thereby causing the image acquisition device 4 to move in the first direction to a collection position corresponding to the container. When the telescopic fork 32 picks up and places a container in a second direction, the bracket 34 moves relative to the base to a predetermined position in the second direction, thereby causing the image acquisition device 4 to move in the second direction to a collection position corresponding to the container.
例如,在通常情况下,支架34可以位于基座31延伸方向的中央位置,当伸缩叉32对第一方向上的容器进行取放之前,支架34沿基座31往第一方向运动,以带动图像采集装置4运动至预定位置A,使得图像采集装置4相对于容器的位置之间具有对应的采集距离;当伸缩叉32对第二方向上的容器进行取放之前,支架34沿基座31往第二方向运动,以带动图像采集装置4运动至预定位置B,使得图像采集装置4相对于容器的位置之间具有对应的采集距离。当然,支架34的起始运动位置还可以是除中央位置的其它位置,在此不再一一列举,当容器位置不同时,采集第一方向的预定位置A和采集第二方向的预定位置B可以为相同位置也可以为不同位置。For example, under normal circumstances, the bracket 34 can be located at the central position of the extension direction of the base 31. Before the telescopic fork 32 takes or places the container in the first direction, the bracket 34 moves along the base 31 in the first direction to drive the image acquisition device 4 to move to the predetermined position A, so that the image acquisition device 4 has a corresponding acquisition distance relative to the position of the container; before the telescopic fork 32 takes or places the container in the second direction, the bracket 34 moves along the base 31 in the second direction to drive the image acquisition device 4 to move to the predetermined position B, so that the image acquisition device 4 has a corresponding acquisition distance relative to the position of the container. Of course, the starting movement position of the bracket 34 can also be other positions except the central position, which are not listed here one by one. When the container positions are different, the predetermined position A for collecting the first direction and the predetermined position B for collecting the second direction can be the same position or different positions.
在本公开的一个实施例中,伸缩叉32被配置为对第一方向上第一深位上的容器进行取放时,支架34被配置为运动至基座31的第一位置。在第一位置时,第一方向上第一深位上的容器位于图像采集装置4的图像采集范围内,由此可保证对第一方向第一深位上容器的图像采集精度。伸缩叉32被配置为对第一方向上第二深位上的容器进行取放时,支架34被配置为运动至基座31的第二位置。在第二位置时,第一方向上第二深位上的容器位于图像采集装置4的图像采集范围内,由此可保证对第一方向第二深位上容器的图像采集精度。伸缩叉32被配置为对第二方向上第一深位上的容器进行取放时,支架34被配置为运动至基座31的第三位置。在第三位置时,第二方向上第一深位上的容器位于图像采集装置4的图像采集范围内,由此可保证对第二方向第一深位上容器的图像采集精度。伸缩叉32被配置为对第二方向上第二深位上的容器进行取放时,支架34被配置为运动至基座31的第四位置。在第四位置时,第二方向上第二深位上的容器位于图像采集装置4的图像采集范围内,由此可保证对第二方向第二深位上容器的图像采集精度。In one embodiment of the present disclosure, when the telescopic fork 32 is configured to pick up and place a container at a first depth in the first direction, the bracket 34 is configured to move to a first position of the base 31. In the first position, the container at the first depth in the first direction is located within the image acquisition range of the image acquisition device 4, thereby ensuring the image acquisition accuracy of the container at the first depth in the first direction. When the telescopic fork 32 is configured to pick up and place a container at a second depth in the first direction, the bracket 34 is configured to move to a second position of the base 31. In the second position, the container at the second depth in the first direction is located within the image acquisition range of the image acquisition device 4, thereby ensuring the image acquisition accuracy of the container at the second depth in the first direction. When the telescopic fork 32 is configured to pick up and place a container at a first depth in the second direction, the bracket 34 is configured to move to a third position of the base 31. In the third position, the container at the first depth in the second direction is located within the image acquisition range of the image acquisition device 4, thereby ensuring the image acquisition accuracy of the container at the first depth in the second direction. When the telescopic fork 32 is configured to pick up and place the container at the second deep position in the second direction, the bracket 34 is configured to move to the fourth position of the base 31. At the fourth position, the container at the second deep position in the second direction is located within the image acquisition range of the image acquisition device 4, thereby ensuring the image acquisition accuracy of the container at the second deep position in the second direction.
在上述的实施例中,第一位置、第二位置、第三位置、第四位置中至少有两个位置相同。例如沿用上一个实施例,当伸缩叉32对第一方向上第一深位或第二方向上第二深位的容器进行取放时,第一位置和第三位置可以相同,均位于基座31的中间位置,或者邻近基座31中间的位置。当然,第一位置、第二位置、第三位置、第四位置也可以是同一位置,只要保证图像采集装置4可以对不同深位容器的图像采集精度即可。在本公开另一实施方式中,第一位置、第二位置、第三位置、第四位置也可以均不同。In the above-mentioned embodiment, at least two of the first position, the second position, the third position, and the fourth position are the same. For example, following the previous embodiment, when the telescopic fork 32 takes and places a container at the first depth in the first direction or the second depth in the second direction, the first position and the third position can be the same, both located in the middle of the base 31, or a position adjacent to the middle of the base 31. Of course, the first position, the second position, the third position, and the fourth position can also be the same position, as long as the image acquisition device 4 can ensure the image acquisition accuracy of containers at different depths. In another embodiment of the present disclosure, the first position, the second position, the third position, and the fourth position can also be different.
在本公开一个具体的应用场景中,参考图4-图6和图22,第一载具41和第二载具42可以被配置为具有至少两个深位的储存位,储存位用于存放容器,伸缩叉32被配置为对第一方向或第二方向上第一深位的容器进行取放时,支架34被配置为运动至基座31的中间位置。例如支架34可以被配置为当其位于中心位置时与第一方向上第一深位的容器之间的距离和与第二方向上第二深位的容器之间的距离均在图像采集装置4的采集范围内。例如图像采集装置位于中间位置,当其朝向第一方向时,其与该方向第一深位上容器之间的距离处于图像采集装置4的采集范围内,由此其可以对位于第一方向上第一深位上的容器进行图像采集。基于同样的道理,当其朝向第二方向时,其与该方向第一深位上容器之间的距离处于图像采集装置4的采集范围内,由此其可以对位于第二方向上第一深位上的容器进行图像采集。In a specific application scenario of the present disclosure, referring to FIGS. 4-6 and 22 , the first carrier 41 and the second carrier 42 may be configured to have at least two storage positions with a depth, and the storage positions are used to store containers. When the telescopic fork 32 is configured to take and place the container at the first depth in the first direction or the second direction, the bracket 34 is configured to move to the middle position of the base 31. For example, the bracket 34 may be configured such that when it is located at the center position, the distance between it and the container at the first depth in the first direction and the distance between it and the container at the second depth in the second direction are both within the acquisition range of the image acquisition device 4. For example, when the image acquisition device is located at the middle position, when it faces the first direction, the distance between it and the container at the first depth in the direction is within the acquisition range of the image acquisition device 4, so that it can capture images of the container at the first depth in the first direction. Based on the same principle, when it faces the second direction, the distance between it and the container at the first depth in the direction is within the acquisition range of the image acquisition device 4, so that it can capture images of the container at the first depth in the second direction.
在本公开的另一个实施例中,除了在中间位置对第一方向上第一深度和第二方向上第一深度的容器进行采集之外,图像采集装置4还可以随支架34运动至其它位置,以对两个方向上其它深位的容器进行图像信息采集。这是由于第二深位上容器与图像采集装置4的距离,要大于第一深位上容器与图像采集装置4的距离。因此在取放机构对第二深位上的容器进行取放之前,可以调整图像采集装置4的位置,使得第二深位上的容器与图像采集装置4之间的距离处于图像采集装置4的采集范围内,保证图像采集装置4的采集精度。In another embodiment of the present disclosure, in addition to collecting images of containers at the first depth in the first direction and the first depth in the second direction at the middle position, the image acquisition device 4 can also move with the bracket 34 to other positions to collect image information of containers at other depths in the two directions. This is because the distance between the container at the second depth and the image acquisition device 4 is greater than the distance between the container at the first depth and the image acquisition device 4. Therefore, before the pick-and-place mechanism picks and places the container at the second depth, the position of the image acquisition device 4 can be adjusted so that the distance between the container at the second depth and the image acquisition device 4 is within the acquisition range of the image acquisition device 4, thereby ensuring the acquisition accuracy of the image acquisition device 4.
例如在本公开一个实施方式中,当需要对第一方向上第二深位上的容器进行取放时,可使图像采集装置4由位于基座31中央位置往第一方向运动至预定位置,由此缩短图像采集装置4与该容器之间的距离。该预定位置可以是位于基座31第一方向的端头位置或者其它任意位置,只要保证在运动后第二深位上的容器与图像采集装置4之间的距离处于 图像采集装置4的采集范围内即可,由此保证图像采集装置4对目标容器进行图像信息采集的精度,避免由于误差较大而影响对取放机构的控制。For example, in one embodiment of the present disclosure, when it is necessary to pick up and place a container at the second deepest position in the first direction, the image acquisition device 4 can be moved from the central position of the base 31 to a predetermined position in the first direction, thereby shortening the distance between the image acquisition device 4 and the container. The predetermined position can be the end position of the base 31 in the first direction or any other position, as long as the distance between the container at the second deepest position and the image acquisition device 4 after the movement is within The image acquisition device 4 can be within the acquisition range, thereby ensuring the accuracy of the image acquisition device 4 in acquiring image information of the target container and avoiding the influence of large errors on the control of the pick-and-place mechanism.
基于同样的道理,当需要对第二方向上第二深位上的容器进行取放时,可使图像采集装置4由位于基座31中央位置往第二方向运动至预定位置,该预定位置可以是位于基座31第二方向的端头位置或者其它任意位置,只要保证在运动后第二深位上的容器与图像采集装置4之间的距离处于图像采集装置4的采集范围内即可,由此保证图像采集装置4对目标容器进行图像信息采集的精度,避免由于误差较大而影响对取放机构的控制。Based on the same principle, when it is necessary to pick up and place the container at the second deep position in the second direction, the image acquisition device 4 can be moved from the central position of the base 31 to the predetermined position in the second direction. The predetermined position can be the end position of the base 31 in the second direction or any other position, as long as the distance between the container at the second deep position and the image acquisition device 4 after the movement is within the acquisition range of the image acquisition device 4, thereby ensuring the accuracy of the image acquisition device 4 in acquiring image information of the target container and avoiding affecting the control of the pick-up and place mechanism due to large errors.
参考图22,在本公开的一个实施例中,支架34被配置为在位于第一方向上的第一位置和第二方向上的第二位置之间运动,第一位置、第二位置分别位于基座31相对的开口端的位置,第一位置、第二位置为支架34沿基座31延伸方向运动的两个止点。例如图4所示,在丝杠3303两端的对应位置分别设置一个止挡部335,支架34和螺母3304只能在两个止挡部335之间运动,当支架34位于第一位置时,继续向第一方向运动会被位于第一方向一端的止挡部335阻挡住,当支架34位于第二位置时,继续向第二方向运动会被位于第二方向一端的止挡部阻挡住,起到了对支架34运动的限制作用,防止支架34向第一方向或第二方向运动距离过长,从基座31上脱落。Referring to FIG. 22 , in one embodiment of the present disclosure, the bracket 34 is configured to move between a first position in the first direction and a second position in the second direction, the first position and the second position are respectively located at positions of the opening ends opposite to each other of the base 31, and the first position and the second position are two stop points for the bracket 34 to move along the extension direction of the base 31. For example, as shown in FIG. 4 , a stopper 335 is respectively provided at corresponding positions at both ends of the lead screw 3303, and the bracket 34 and the nut 3304 can only move between the two stoppers 335. When the bracket 34 is located at the first position, the continued movement in the first direction will be blocked by the stopper 335 located at one end of the first direction, and when the bracket 34 is located at the second position, the continued movement in the second direction will be blocked by the stopper located at one end of the second direction, which plays a role in limiting the movement of the bracket 34 and preventing the bracket 34 from moving too long in the first direction or the second direction and falling off the base 31.
当支架34位于第一位置时,伸缩叉32被配置为对第一方向上的第二深位上的容器进行取放。即当伸缩叉32需要对第一方向上的第二深位上的容器进行取放时,可将支架34运动至第一位置。这是由于第一位置是支架34可以往第一方向运动的最远位置,此时支架34上的图像采集装置4与第一方向第二深位上的容器之间的距离处于图像采集装置4的采集范围内,可以准确地采集到第一方向上第二深位的容器的信息。基座31的长度基本上略大于容器的在该方向上的尺寸,因此当支架34位于第一位置时,伸缩叉32可以被配置为对第二方向上第一深位上的容器进行取放。即当伸缩叉32需要对第二方向上的第一深位上的容器进行取放时,可将支架34运动至第一位置。这是由于第一位置是支架34可以往第一方向运动的最远位置,此时支架34上的图像采集装置4与第二方向第一深位上的容器之间的距离处于图像采集装置4的采集范围内,可以准确地采集到第二方向上第一深位的容器的信息。When the bracket 34 is located at the first position, the telescopic fork 32 is configured to pick up and place the container at the second deep position in the first direction. That is, when the telescopic fork 32 needs to pick up and place the container at the second deep position in the first direction, the bracket 34 can be moved to the first position. This is because the first position is the farthest position that the bracket 34 can move in the first direction. At this time, the distance between the image acquisition device 4 on the bracket 34 and the container at the second deep position in the first direction is within the acquisition range of the image acquisition device 4, and the information of the container at the second deep position in the first direction can be accurately acquired. The length of the base 31 is basically slightly larger than the size of the container in this direction, so when the bracket 34 is located in the first position, the telescopic fork 32 can be configured to pick up and place the container at the first deep position in the second direction. That is, when the telescopic fork 32 needs to pick up and place the container at the first deep position in the second direction, the bracket 34 can be moved to the first position. This is because the first position is the farthest position that the bracket 34 can move in the first direction. At this time, the distance between the image acquisition device 4 on the bracket 34 and the container at the first deep position in the second direction is within the acquisition range of the image acquisition device 4, and the information of the container at the first deep position in the second direction can be accurately acquired.
当支架34位于第二位置时,伸缩叉32被配置为对第一方向第一深位上的容器进行取放。即当伸缩叉32需要对第二方向上的第一深位上的容器进行取放时,可将支架34运动至第二位置。这是由于第二位置是支架34可以往第二方向运动的最远位置。当支架34位于第二位置时,图像采集装置4距离第一方向第一深位的容器的距离是满足要求的,可以准确地采集到第一方向上第一深位的容器的信息。When the bracket 34 is located at the second position, the telescopic fork 32 is configured to pick up and place the container at the first depth in the first direction. That is, when the telescopic fork 32 needs to pick up and place the container at the first depth in the second direction, the bracket 34 can be moved to the second position. This is because the second position is the farthest position that the bracket 34 can move in the second direction. When the bracket 34 is located at the second position, the distance between the image acquisition device 4 and the container at the first depth in the first direction meets the requirements, and the information of the container at the first depth in the first direction can be accurately acquired.
当支架34位于第二位置时,伸缩叉32被配置为对第二方向第二深位上的容器进行取放。即当伸缩叉32需要对第二方向上的第二深位上的容器进行取放时,可将支架34运动至第二位置。这是由于第二位置是支架34可以往第二方向运动的最远位置。当支架34位于第二位置时,图像采集装置4距离第二方向第二深位的容器的距离是满足要求的,可以准确地采集到第二方向上第二深位的容器的信息。When the bracket 34 is located at the second position, the telescopic fork 32 is configured to pick up and place the container at the second deep position in the second direction. That is, when the telescopic fork 32 needs to pick up and place the container at the second deep position in the second direction, the bracket 34 can be moved to the second position. This is because the second position is the farthest position that the bracket 34 can move in the second direction. When the bracket 34 is located at the second position, the distance between the image acquisition device 4 and the container at the second deep position in the second direction meets the requirements, and the information of the container at the second deep position in the second direction can be accurately acquired.
上述实施例中,以两个深位为例对本公开图像采集装置的运动进行了详细的描述。在上述公开的基础上,本领域技术人员容易想到其可以应用到更多深位的运动中,从而提高了对每个深位上容器进行图像信息采集的精度。本公开的搬运机器人中,可以通过调整图像采集装置相对于容器之间的位置,由此可使得本公开的图像采集装置可以对多深位的容器进行精准的定位,保证了取放机构的取放时的运动精度。另外通过调整图像采集装置的朝向,使得通过一个图像采集装置即可实现两个方向上容器的图像信息采集。In the above embodiment, the movement of the image acquisition device of the present invention is described in detail by taking two deep positions as an example. Based on the above disclosure, those skilled in the art can easily think that it can be applied to the movement of more deep positions, thereby improving the accuracy of image information acquisition of containers at each deep position. In the handling robot of the present invention, by adjusting the position of the image acquisition device relative to the containers, the image acquisition device of the present invention can accurately locate containers at multiple deep positions, thereby ensuring the movement accuracy of the pick-and-place mechanism during pick-and-place. In addition, by adjusting the direction of the image acquisition device, image information acquisition of containers in two directions can be achieved through one image acquisition device.
参考图2和图27,在本公开的一个实施例中,提供了一种仓储系统,该仓储系统包括控制设备、仓储区和上文中记载的搬运机器人。需要说明的是,控制设备可以包括但不限于终端设备例如手机或者控制服务器等。以下具体以控制服务器为例进行说明。Referring to FIG. 2 and FIG. 27 , in one embodiment of the present disclosure, a storage system is provided, which includes a control device, a storage area, and the handling robot described above. It should be noted that the control device may include but is not limited to a terminal device such as a mobile phone or a control server. The following is specifically described by taking the control server as an example.
其中仓储区包括由相邻的第一载具41、第二载具42围成的巷道,搬运机器人被配置为基于控制服务器下发的取放指令行走在巷道中,并对位于第一载具41、第二载具42上的容器进行转移。The storage area includes an aisle surrounded by adjacent first carriers 41 and second carriers 42 . The transport robot is configured to walk in the aisle based on the pick-and-place instructions issued by the control server and transfer the containers on the first carrier 41 and the second carrier 42 .
例如当控制服务器根据订单下发出库指令时,搬运机器人基于控制服务器下发的出库指令,通过底盘组件1进入巷道并运动与容器对应的位置。取放组件3根据出库指令中包含的目标容器的位置信息,相对于门架组件2运动至目标高度。在此过程中,图像采集装置4基于出库指令中包含的方向信息,转动至朝向容器所述在第一载具41或第二载具42。在取放组件3达到目标高度后,图像采集装置4可以对位于第一载具41或第二载具42上的容器进行图像信息采集,控制单元基于采集到的图像信息计算取放机构相对于容器之间的偏差,控制搬运机器人或者取放机构运动至合适的位置,来消除其与容器之间的偏差。最后取放机构向第一方向或第二方向伸出,将位于第一载具41或第二载具42上的容器取出至承载位311上。For example, when the control server issues a storage instruction according to an order, the handling robot enters the lane through the chassis assembly 1 and moves to the position corresponding to the container based on the outbound instruction issued by the control server. The pick-and-place assembly 3 moves to the target height relative to the gantry assembly 2 according to the position information of the target container contained in the outbound instruction. In this process, the image acquisition device 4 rotates to the first carrier 41 or the second carrier 42 facing the container based on the direction information contained in the outbound instruction. After the pick-and-place assembly 3 reaches the target height, the image acquisition device 4 can collect image information of the container located on the first carrier 41 or the second carrier 42. The control unit calculates the deviation between the pick-and-place mechanism and the container based on the collected image information, and controls the handling robot or the pick-and-place mechanism to move to a suitable position to eliminate the deviation between it and the container. Finally, the pick-and-place mechanism extends in the first direction or the second direction to take the container located on the first carrier 41 or the second carrier 42 to the carrying position 311.
本公开搬运机器人将容器放置在第一载具41或第二载具42上的过程与上述实施例描述的过程类似,本公开在此不再进行赘述。本实施例中的搬运机器人与上文中的搬运机器人完全相同,其在控制服务器的控制下进行的操作已经在上文中进行过详细的描述,在此不在赘述。The process of placing the container on the first carrier 41 or the second carrier 42 by the transfer robot of the present disclosure is similar to the process described in the above embodiment, and the present disclosure will not repeat it here. The transfer robot in this embodiment is exactly the same as the transfer robot in the above text, and its operation under the control of the control server has been described in detail above, and will not be repeated here.
参考图28,在本公开的一个实施例中,提供了一种搬运机器人的控制方法,该搬运机器人为上文中记载的搬运机器人,该控制方法包括:Referring to FIG. 28 , in one embodiment of the present disclosure, a control method for a transport robot is provided. The transport robot is the transport robot described above. The control method includes:
搬运机器人基于控制服务器下发的取放指令行走至预定位置。预定位置可以是服务器中记录的容器的存放位置,该存放位置可以包括存放容器的载具位置,以及容器位于载具上的水平位置、高度位置以及深位信息。The handling robot moves to a predetermined position based on the pick-and-place instruction issued by the control server. The predetermined position may be the storage position of the container recorded in the server, which may include the carrier position for storing the container, and the horizontal position, height position and depth information of the container on the carrier.
取放组件基于取放指令相对于门架组件运动至目标高度。当搬运机器人基于控制服务器下发的取放指令行走至预定位置后,取放组件基于取放指令中包含的目标容器的目标高度,沿着门架组件上升或下降至预定位置。The pick-and-place assembly moves to a target height relative to the gantry assembly based on the pick-and-place instruction. When the handling robot moves to a predetermined position based on the pick-and-place instruction issued by the control server, the pick-and-place assembly rises or descends to a predetermined position along the gantry assembly based on the target height of the target container contained in the pick-and-place instruction.
取放组件中的取放机构基于取放指令向第一方向或第二方向运动,以对位于第一方向或第二方向上的容器进行取放。其中在取放机构往第一方向或第二方向运动之前,图像采集设备基于取放指令面向第一方向或第二方向。即如果容器在第一方向的第一载具上时,则在取放机构向第一方向伸出之前,需要控制图像采集装置面向第一方向。例如当前图像采集装置面向第二方向,则需要控制图像采集装置转动至面向第一方向,以便去集目标位置的图像信息。The pick-and-place mechanism in the pick-and-place assembly moves in the first direction or the second direction based on the pick-and-place instruction to pick and place the container located in the first direction or the second direction. Before the pick-and-place mechanism moves in the first direction or the second direction, the image acquisition device faces the first direction or the second direction based on the pick-and-place instruction. That is, if the container is on the first carrier in the first direction, the image acquisition device needs to be controlled to face the first direction before the pick-and-place mechanism extends in the first direction. For example, if the current image acquisition device faces the second direction, it is necessary to control the image acquisition device to rotate to face the first direction so as to collect image information of the target position.
本实施例中对于搬运机器人的控制方法,以及搬运机器人实际应用场景中的具体运动过程已经在上文中进行过详细的描述,在此不再重复说明。The control method for the transport robot in this embodiment and the specific movement process of the transport robot in the actual application scenario have been described in detail above and will not be repeated here.
在本公开的一个实施例中,搬运机器人的控制方法包括: In one embodiment of the present disclosure, a control method of a handling robot includes:
图像采集装置被配置为在取放组件相对于门架组件运动的过程中或之前,转动至目标位置的所在方向。例如搬运机器人根据取放指令通过底盘组件运动至容器的对应位置,在取放组件相对门架组件运动之前,图像采集装置可以提前转动至面向目标位置的方向,以方便取放组件运动至目标位置对应的高度之后,直接开始对目标位置的图像进行采集。或者是,搬运机器人根据取放指令通过底盘组件运动至容器的对应位置,在取放组件相对门架组件运动的过程中,图像采集装置可以同时转动至面向目标位置的方向。由此省略了等待图像采集装置转动的占用时间,缩短了对容器进行取放工作的时间,提高了搬运机器人的工作效率。The image acquisition device is configured to rotate to the direction of the target position during or before the pick-and-place assembly moves relative to the gantry assembly. For example, the handling robot moves to the corresponding position of the container through the chassis assembly according to the pick-and-place instruction. Before the pick-and-place assembly moves relative to the gantry assembly, the image acquisition device can be rotated in advance to the direction facing the target position, so as to facilitate the pick-and-place assembly to move to the height corresponding to the target position and directly start to collect the image of the target position. Alternatively, the handling robot moves to the corresponding position of the container through the chassis assembly according to the pick-and-place instruction. During the movement of the pick-and-place assembly relative to the gantry assembly, the image acquisition device can be rotated to the direction facing the target position at the same time. This omits the time occupied by waiting for the image acquisition device to rotate, shortens the time for picking and placing the container, and improves the work efficiency of the handling robot.
以上已经描述了本公开的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术改进,或者使本技术领域的其它普通技术人员能理解本文披露的各实施例。本公开的范围由所附权利要求来限定。 The embodiments of the present disclosure have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The choice of terms used herein is intended to best explain the principles of the embodiments, practical applications, or technical improvements in the marketplace, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein. The scope of the present disclosure is defined by the appended claims.

Claims (44)

  1. 一种搬运机器人,包括:A handling robot, comprising:
    底盘组件(1);Chassis assembly (1);
    门架组件(2),所述门架组件(2)设置在所述底盘组件(1)上;A door frame assembly (2), wherein the door frame assembly (2) is arranged on the chassis assembly (1);
    取放组件(3),所述取放组件(3)设置在所述门架组件(2)的其中一侧,且被配置为沿着门架组件(2)在高度方向上运动;所述取放组件(3)包括取放机构,所述取放机构被配置为向第一方向伸出,以完成对第一方向上容器的取放;和/或被配置为向与第一方向相反的第二方向伸出,以完成对第二方向上容器的取放;A pick-and-place assembly (3), the pick-and-place assembly (3) being arranged on one side of the door frame assembly (2) and being configured to move in a height direction along the door frame assembly (2); the pick-and-place assembly (3) comprising a pick-and-place mechanism, the pick-and-place mechanism being configured to extend in a first direction to complete the picking and placing of containers in the first direction; and/or being configured to extend in a second direction opposite to the first direction to complete the picking and placing of containers in the second direction;
    图像采集装置(4),所述图像采集装置(4)被配置为当所述取放组件(3)对所述第一方向上的容器进行取放,采集所述第一方向上容器的信息;以及当所述取放组件(3)对所述第二方向上的容器进行取放,采集所述第二方向上容器的信息。An image acquisition device (4), wherein the image acquisition device (4) is configured to acquire information about the containers in the first direction when the pick-and-place component (3) picks and places the containers in the first direction; and to acquire information about the containers in the second direction when the pick-and-place component (3) picks and places the containers in the second direction.
  2. 根据权利要求1所述的搬运机器人,其中,所述取放机构的伸出方向被配置为与所述搬运机器人的行走方向垂直。The transport robot according to claim 1, wherein the extending direction of the pick-and-place mechanism is configured to be perpendicular to the walking direction of the transport robot.
  3. 根据权利要求1所述的搬运机器人,其中,所述取放机构被配置为将载具(40)上储存位(43)上的容器取出,并放置在载具(40)的另一储存位(43)上;或者被配置为对位于载具(40)中储存位(43)、缓存位(44)上的容器进行转移。According to the handling robot according to claim 1, the pick-and-place mechanism is configured to take out a container on a storage position (43) on the carrier (40) and place it on another storage position (43) of the carrier (40); or is configured to transfer a container located at a storage position (43) or a cache position (44) in the carrier (40).
  4. 根据权利要求1所述的搬运机器人,其中,所述取放机构包括:The handling robot according to claim 1, wherein the pick-and-place mechanism comprises:
    基座(31),所述基座(31)上设置有承载位(311);A base (31), wherein a bearing position (311) is provided on the base (31);
    至少一级的伸缩叉(32),所述伸缩叉(32)与所述基座(31)导向配合,且被配置为由基座(31)往第一方向伸出,以完成对第一方向上容器的取放;以及被配置为由基座(31)往第二方向伸出,以完成对第二方向上容器的取放。At least one telescopic fork (32) is guided and matched with the base (31) and is configured to extend from the base (31) in a first direction to complete the taking and placing of containers in the first direction; and is configured to extend from the base (31) in a second direction to complete the taking and placing of containers in the second direction.
  5. 根据权利要求4所述的搬运机器人,其中,所述承载位(311)贯穿所述基座(31)的两端,以使所述基座(31)的两端形成有两个开口,所述伸缩叉(32)被配置为沿所述第一方向从所述基座(31)的其中一端开口伸出,以完成对第一方向上容器的取放;以及被配置为沿所述第二方向从所述基座(31)的另一端开口伸出,以完成对第二方向上容器的取放。According to the handling robot according to claim 4, the carrying position (311) passes through both ends of the base (31) so that two openings are formed at both ends of the base (31), and the telescopic fork (32) is configured to extend from one end opening of the base (31) along the first direction to complete the taking and placing of containers in the first direction; and is configured to extend from the other end opening of the base (31) along the second direction to complete the taking and placing of containers in the second direction.
  6. 根据权利要求5所述的搬运机器人,其中,载具(40)包括位于搬运机器人第一方向上的第一载具(41),以及位于搬运机器人第二方向上的第二载具(42);The handling robot according to claim 5, wherein the carrier (40) comprises a first carrier (41) located in a first direction of the handling robot, and a second carrier (42) located in a second direction of the handling robot;
    所述取放机构被配置为往第一方向伸出,以将所述第一载具(41)上的容器取出,所述取放机构被配置为带动所述容器直接往第二方向伸出,以将从所述第一载具(41)上取出的容器放置在所述第二载具(42)上;The pick-and-place mechanism is configured to extend in a first direction to take out a container on the first carrier (41), and the pick-and-place mechanism is configured to drive the container to extend directly in a second direction to place the container taken out from the first carrier (41) on the second carrier (42);
    或者,所述取放机构被配置为往第二方向伸出,以将所述第二载具(42)上的容器取出,所述取放机构被配置为带动所述容器直接往第一方向伸出,以将从所述第二载具(42)上取出的容器放置在所述第一载具(41)上。Alternatively, the pick-and-place mechanism is configured to extend in the second direction to take out the container on the second carrier (42), and the pick-and-place mechanism is configured to drive the container to extend directly in the first direction to place the container taken out from the second carrier (42) on the first carrier (41).
  7. 根据权利要求4所述的搬运机器人,其中,所述取放组件(3)包括升降平台(30),所述基座(31)转动连接在所述升降平台(30)上,且被配置为在旋转至第一位置时沿所述第一方向伸出,以完成对所述第一方向上容器的取放,以及在旋转至第二位置时沿所述第二方向伸出,以完成对所述第二方向上容器的取放。According to the handling robot according to claim 4, the pick-and-place component (3) includes a lifting platform (30), the base (31) is rotatably connected to the lifting platform (30), and is configured to extend along the first direction when rotating to the first position to complete the picking and placing of containers in the first direction, and to extend along the second direction when rotating to the second position to complete the picking and placing of containers in the second direction.
  8. 根据权利要求7所述的搬运机器人,其中,所述升降平台(30)的支撑面(301)上设置有旋转机构(302),所述基座(31)通过所述旋转机构(302)转动设置在所述支撑面(301)上。According to the handling robot according to claim 7, a rotating mechanism (302) is provided on the supporting surface (301) of the lifting platform (30), and the base (31) is rotatably arranged on the supporting surface (301) by the rotating mechanism (302).
  9. 根据权利要求8所述的搬运机器人,其中,所述旋转机构(302)包括回转支撑(3021),所述回转支撑(3021)具有固定在所述支撑面(301)的内圈(30211),以及可绕所述内圈(30211)旋转的外圈(30212),所述基座(31)固定在所述外圈(30212)上。The handling robot according to claim 8, wherein the rotating mechanism (302) includes a slewing support (3021), the slewing support (3021) has an inner ring (30211) fixed to the supporting surface (301), and an outer ring (30212) rotatable around the inner ring (30211), and the base (31) is fixed on the outer ring (30212).
  10. 根据权利要求9所述的搬运机器人,其中,所述旋转机构(302)还包括第一传动单元(3022)以及第一驱动单元(3023),所述第一传动单元(3022)的一端固定在所述外圈(30212)的至少部分外壁,所述第一传动单元(3022)的另一端设置在所述第一驱动单元(3023)上;The handling robot according to claim 9, wherein the rotating mechanism (302) further comprises a first transmission unit (3022) and a first driving unit (3023), one end of the first transmission unit (3022) is fixed to at least a portion of the outer wall of the outer ring (30212), and the other end of the first transmission unit (3022) is arranged on the first driving unit (3023);
    所述第一驱动单元(3023)被配置为驱动所述第一传动单元(3022)活动,以带动所述外圈(30212)沿所述内圈(30211)旋转,且所述第一传动单元(3022)和所述第一驱动单元(3023)的至少部分收纳于所述基座(31)内。The first driving unit (3023) is configured to drive the first transmission unit (3022) to move, so as to drive the outer ring (30212) to rotate along the inner ring (30211), and at least part of the first transmission unit (3022) and the first driving unit (3023) are housed in the base (31).
  11. 根据权利要求9所述的搬运机器人,其中,所述支撑面(301)上形成有安装槽(3011),所述回转支撑(3021)的至少部分嵌设在所述安装槽(3011)内。The handling robot according to claim 9, wherein a mounting groove (3011) is formed on the supporting surface (301), and at least a portion of the slewing support (3021) is embedded in the mounting groove (3011).
  12. 根据权利要求8-11任一项所述的搬运机器人,其中,沿所述基座(31)的宽度方向相对设置有两个固定座(3012),且两个所述固定座(3012)位于所述基座(31)背离所述旋转机构(302)的一侧,两个所述固定座(3012)中的至少一个固定座(3012)被配置为可沿所述宽度方向滑动,以使两个所述固定座(3012)相互靠近或者相互远离,其中,所述宽度方向被配置为在所述基座(31)旋转至所述第一位置时垂直于所述第一方向,以及在所述基座(31)旋转至所述第二位置时垂直于所述第二方向。A transport robot according to any one of claims 8 to 11, wherein two fixed seats (3012) are arranged relatively along the width direction of the base (31), and the two fixed seats (3012) are located on the side of the base (31) away from the rotating mechanism (302), and at least one of the two fixed seats (3012) is configured to be slidable along the width direction so that the two fixed seats (3012) are closer to or farther away from each other, wherein the width direction is configured to be perpendicular to the first direction when the base (31) rotates to the first position, and to be perpendicular to the second direction when the base (31) rotates to the second position.
  13. 根据权利要求4所述的搬运机器人,其中,所述图像采集装置(4)包括第一图像采集装置(351)和第二图像采集装置(352),所述第一图像采集装置(351)和所述第二图像采集装置(352)设置在所述取放组件(3)上;所述第一图像采集装置(351)被配置为当所述伸缩叉(32)往所述第一方向伸出时,采集所述第一方向上的图像信息;所述第二图像采集装置(352)被配置为当所述伸缩叉(32)往所述第二方向伸出时,采集所述第二方向上的图像信息。The handling robot according to claim 4, wherein the image acquisition device (4) comprises a first image acquisition device (351) and a second image acquisition device (352), the first image acquisition device (351) and the second image acquisition device (352) being arranged on the pick-and-place assembly (3); the first image acquisition device (351) being configured to acquire image information in the first direction when the telescopic fork (32) is extended in the first direction; and the second image acquisition device (352) being configured to acquire image information in the second direction when the telescopic fork (32) is extended in the second direction.
  14. 根据权利要求4所述的搬运机器人,其中,所述图像采集装置(4)被配置为当取放组件(3)对所述第一方向上的容器进行取放,转动至面向所述第一方向,以采集所述第一方向上容器的信息;以及当取放组件(3)对所述第二方向上的容器进行取放,转动至面向所述第二方向,以采集所述第二方向上容器的信息。The handling robot according to claim 4, wherein the image acquisition device (4) is configured to rotate to face the first direction when the pick-and-place component (3) picks and places the container in the first direction to collect information about the container in the first direction; and to rotate to face the second direction when the pick-and-place component (3) picks and places the container in the second direction to collect information about the container in the second direction.
  15. 根据权利要求14所述的搬运机器人,其中,所述图像采集装置(4)转动连接在所述基座(31)上,且被配置为转动至面向所述第一方向或所述第二方向。The handling robot according to claim 14, wherein the image acquisition device (4) is rotatably connected to the base (31) and is configured to rotate to face the first direction or the second direction.
  16. 根据权利要求14所述的搬运机器人,其中,在所述基座(31)上设置有支架(34),所述图像采集装置(4)转动连接在支架(34)上,且位于所述承载位(311)上方的位置。 The handling robot according to claim 14, wherein a bracket (34) is provided on the base (31), and the image acquisition device (4) is rotatably connected to the bracket (34) and is located above the carrying position (311).
  17. 根据权利要求16所述的搬运机器人,其中,所述图像采集装置(4)被配置为通过安装座(35)转动连接在所述支架(34)上;在所述支架(34)与安装座(35)之间偏离安装座(35)转动轴线的位置设置有导向机构,所述安装座(35)被配置为沿着导向机构的延伸方向相对于支架(34)转动至所述第一方向或所述第二方向。According to the handling robot according to claim 16, the image acquisition device (4) is configured to be rotatably connected to the bracket (34) through a mounting seat (35); a guide mechanism is provided between the bracket (34) and the mounting seat (35) at a position deviating from the rotation axis of the mounting seat (35), and the mounting seat (35) is configured to rotate relative to the bracket (34) to the first direction or the second direction along the extension direction of the guide mechanism.
  18. 根据权利要求17所述的搬运机器人,其中,所述导向机构包括设置在安装座(35)上的导向槽(3501),以及固定在支架(34)上且与所述导向槽(3501)配合的导向柱(3301);或者,所述导向机构包括设置在安装座(35)上的导向柱,以及固定在支架(34)上且与所述导向柱(3301)配合的导向槽。According to the handling robot according to claim 17, the guide mechanism includes a guide groove (3501) arranged on the mounting seat (35), and a guide column (3301) fixed on the bracket (34) and cooperating with the guide groove (3501); or, the guide mechanism includes a guide column arranged on the mounting seat (35), and a guide groove fixed on the bracket (34) and cooperating with the guide column (3301).
  19. 根据权利要求16所述的搬运机器人,其中,所述支架(34)与所述基座(31)导向配合,且被配置为当所述伸缩叉(32)对所述第一方向或所述第二方向上的容器进行取放,相对于所述基座(31)运动至预定位置。The handling robot according to claim 16, wherein the bracket (34) is guided and cooperates with the base (31), and is configured to move to a predetermined position relative to the base (31) when the telescopic fork (32) picks and places a container in the first direction or the second direction.
  20. 根据权利要求19所述的搬运机器人,其中,所述支架(34)被配置为当所述伸缩叉(32)对所述第一方向上的容器进行取放,相对于所述基座(31)往所述第一方向运动至预定位置;以及当所述伸缩叉(32)对所述第二方向上的容器进行取放,相对于所述基座(31)往所述第二方向运动至预定位置。According to the handling robot according to claim 19, the bracket (34) is configured to move to a predetermined position in the first direction relative to the base (31) when the telescopic fork (32) picks up and places the container in the first direction; and to move to a predetermined position in the second direction relative to the base (31) when the telescopic fork (32) picks up and places the container in the second direction.
  21. 根据权利要求20所述的搬运机器人,其中,所述伸缩叉(32)对所述第一方向上第一深位上的容器进行取放时,所述支架(34)被配置为运动至所述基座(31)的第一位置;The handling robot according to claim 20, wherein when the telescopic fork (32) picks and places a container at a first depth position in the first direction, the bracket (34) is configured to move to a first position of the base (31);
    所述伸缩叉(32)对所述第一方向上第二深位上的容器进行取放时,所述支架(34)被配置为运动至所述基座(31)的第二位置;When the telescopic fork (32) takes or places a container at a second depth in the first direction, the bracket (34) is configured to move to a second position of the base (31);
    所述伸缩叉(32)对所述第二方向上第一深位上的容器进行取放时,所述支架(34)被配置为运动至所述基座(31)的第三位置;When the telescopic fork (32) takes or places a container at a first depth position in the second direction, the bracket (34) is configured to move to a third position of the base (31);
    所述伸缩叉(32)对所述第二方向上第二深位上的容器进行取放时,所述支架(34)被配置为运动至所述基座(31)的第四位置。When the telescopic fork (32) takes or places a container at the second deep position in the second direction, the bracket (34) is configured to move to a fourth position of the base (31).
  22. 根据权利要求19所述的搬运机器人,其中,所述支架(34)被配置为在位于所述第一方向上的第一位置和所述第二方向上的第二位置之间运动,所述第一位置和所述第二位置分别位于所述基座(31)相对的开口端位置;The handling robot according to claim 19, wherein the bracket (34) is configured to move between a first position located in the first direction and a second position in the second direction, the first position and the second position being located at opposite opening end positions of the base (31) respectively;
    所述支架(34)位于第一位置时,所述伸缩叉(32)被配置为对所述第一方向上第二深位或者位于所述第二方向第一深位上的容器进行取放;When the support (34) is located at the first position, the telescopic fork (32) is configured to pick up and place a container at the second deep position in the first direction or at the first deep position in the second direction;
    所述支架(34)位于第二位置时,所述伸缩叉(32)被配置为对所述第一方向上第一深位或者位于所述第二方向第二深位上的容器进行取放。When the support (34) is located at the second position, the telescopic fork (32) is configured to pick up and place a container at a first deep position in the first direction or at a second deep position in the second direction.
  23. 根据权利要求4所述的搬运机器人,其中,所述伸缩叉(32)上至少设置有第一拨指(321)和第二拨指(322);所述第一拨指(321)和所述第二拨指(322)分布在所述伸缩叉(32)的延伸方向上;The handling robot according to claim 4, wherein the telescopic fork (32) is provided with at least a first finger (321) and a second finger (322); the first finger (321) and the second finger (322) are distributed in the extension direction of the telescopic fork (32);
    其中,所述第一拨指(321)被配置为与容器配合,以带动容器从第一方向往第二方向运动;所述第二拨指(322)被配置为与容器配合,以带动容器从第二方向往第一方向运动。The first finger (321) is configured to cooperate with the container to drive the container to move from the first direction to the second direction; the second finger (322) is configured to cooperate with the container to drive the container to move from the second direction to the first direction.
  24. 根据权利要求23所述的搬运机器人,其中,所述伸缩叉(32)上位于第一拨指(321)和所述第二拨指(322)之间的位置至少设置有第三拨指(323);The handling robot according to claim 23, wherein at least a third finger (323) is provided on the telescopic fork (32) between the first finger (321) and the second finger (322);
    所述第三拨指(323)被配置为随伸缩叉(32)运动的过程中,带动容器从第一方向往第二方向运动;所述第一拨指(321)与所述第二拨指(322)配合在一起,且被配置为对第一尺寸的容器进行取放;所述第二拨指(322)和所述第三拨指(323)配合在一起,且被配置为对第二尺寸的容器进行取放;The third finger (323) is configured to drive the container to move from the first direction to the second direction during the movement of the telescopic fork (32); the first finger (321) cooperates with the second finger (322) and is configured to pick up and place containers of a first size; the second finger (322) and the third finger (323) cooperate with each other and are configured to pick up and place containers of a second size;
    和/或,所述第三拨指(323)被配置为随伸缩叉(32)运动的过程中,带动容器从第二方向往第一方向运动;所述第一拨指(321)与所述第二拨指(322)配合在一起,且被配置为对第一尺寸的容器进行取放;所述第一拨指(321)和所述第三拨指(323)配合在一起,且被配置为对第二尺寸的容器进行取放。And/or, the third finger (323) is configured to drive the container to move from the second direction to the first direction during the movement of the telescopic fork (32); the first finger (321) and the second finger (322) cooperate together and are configured to pick up and place containers of a first size; the first finger (321) and the third finger (323) cooperate together and are configured to pick up and place containers of a second size.
  25. 根据权利要求23所述的搬运机器人,其中,所述伸缩叉(32)上位于第一拨指(321)和所述第二拨指(322)之间的位置至少设置有第三拨指(323)和第四拨指(324);所述第三拨指(323)被配置为与容器配合,以带动容器从第一方向往第二方向运动;所述第四拨指(324)被配置为与容器配合,以带动容器从第二方向往第一方向运动;The handling robot according to claim 23, wherein at least a third finger (323) and a fourth finger (324) are provided on the telescopic fork (32) between the first finger (321) and the second finger (322); the third finger (323) is configured to cooperate with the container to drive the container to move from the first direction to the second direction; the fourth finger (324) is configured to cooperate with the container to drive the container to move from the second direction to the first direction;
    其中,所述第一拨指(321)与所述第二拨指(322)配合在一起,且被配置为对第一尺寸的容器进行取放;所述第一拨指(321)与所述第四拨指(324)配合在一起,且被配置为对第二尺寸的容器进行取放;所述第二拨指(322)与所述第三拨指(323)配合在一起,且被配置为对第三尺寸的容器进行取放。The first finger (321) and the second finger (322) cooperate together and are configured to pick up and place containers of a first size; the first finger (321) and the fourth finger (324) cooperate together and are configured to pick up and place containers of a second size; the second finger (322) and the third finger (323) cooperate together and are configured to pick up and place containers of a third size.
  26. 根据权利要求1所述的搬运机器人,其中,门架组件(2)包括:The handling robot according to claim 1, wherein the gantry assembly (2) comprises:
    第一门架(21),所述第一门架(21)设置在所述底盘组件(1)上;A first door frame (21), wherein the first door frame (21) is arranged on the chassis assembly (1);
    第二门架(22),所述第二门架(22)设置在所述第一门架(21)上,且被配置为沿着所述第一门架(21)在高度方向上运动;所述取放组件(3)设置在所述第二门架(22)的其中一侧,且被配置为沿着第二门架(22)在高度方向上运动。A second gantry (22), wherein the second gantry (22) is arranged on the first gantry (21) and is configured to move in a height direction along the first gantry (21); the pick-and-place assembly (3) is arranged on one side of the second gantry (22) and is configured to move in a height direction along the second gantry (22).
  27. 根据权利要求26所述的搬运机器人,其中,所述第一门架(21)包括间隔且平行布置的第一立柱(211)和第二立柱(212);在所述第一立柱(211)与所述第二立柱(212)之间设置有第一横梁(213),所述第一横梁(213)的其中一端与所述第一立柱(211)连接,所述第一横梁(213)的另一端与所述第二立柱(212)连接;The handling robot according to claim 26, wherein the first gantry (21) comprises a first column (211) and a second column (212) which are spaced apart and arranged in parallel; a first crossbeam (213) is provided between the first column (211) and the second column (212), one end of the first crossbeam (213) is connected to the first column (211), and the other end of the first crossbeam (213) is connected to the second column (212);
    和/或,and / or,
    所述第二门架(22)包括间隔且平行布置的第三立柱(221)和第四立柱(222);在所述第三立柱(221)与所述第四立柱(222)之间设置有第二横梁(223),所述第二横梁(223)的其中一端与所述第三立柱(221)连接,所述第二横梁(223)的另一端与所述第四立柱(222)连接。The second door frame (22) comprises a third column (221) and a fourth column (222) which are arranged in parallel and at intervals; a second crossbeam (223) is arranged between the third column (221) and the fourth column (222), one end of the second crossbeam (223) is connected to the third column (221), and the other end of the second crossbeam (223) is connected to the fourth column (222).
  28. 根据权利要求26所述的搬运机器人,其中,在所述第二门架(22)的顶部设置有调谐质量阻尼器(5);所述调谐质量阻尼器(5)被配置为在所述第二门架(22)发生晃动时相对于所述第二门架(22)往所述第一方向或所述第二方向运动。According to the handling robot according to claim 26, a tuned mass damper (5) is arranged on the top of the second gantry (22); the tuned mass damper (5) is configured to move in the first direction or the second direction relative to the second gantry (22) when the second gantry (22) shakes.
  29. 根据权利要求28所述的搬运机器人,其中,所述调谐质量阻尼器(5)包括固定在所述第二门架(22)顶部的第一阻尼器(51)和第二阻尼器(52),所述第一阻尼器(51)和所述第二阻尼器(52)之间设置有质量块(53);所述质量块(53)被配置为受力后推动所述第一阻尼器(51)往所述第一方向运动,或者推动所述第二阻尼器(52)往所述第 二方向运动。The handling robot according to claim 28, wherein the tuned mass damper (5) comprises a first damper (51) and a second damper (52) fixed to the top of the second gantry (22), and a mass block (53) is arranged between the first damper (51) and the second damper (52); the mass block (53) is configured to push the first damper (51) to move in the first direction after receiving a force, or push the second damper (52) to move in the second direction. Two-way movement.
  30. 根据权利要求29所述的搬运机器人,其中,所述第一阻尼器(51)和所述第二阻尼器(52)均包括阻尼器本体,以及活动杆;所述质量块(53)分别与所述第一阻尼器(51)和所述第二阻尼器(52)的活动杆连接;且被配置为带动所述第一阻尼器(51)和所述第二阻尼器(52)的活动杆同步运动。According to the handling robot according to claim 29, the first damper (51) and the second damper (52) each include a damper body and a movable rod; the mass block (53) is respectively connected to the movable rods of the first damper (51) and the second damper (52); and is configured to drive the movable rods of the first damper (51) and the second damper (52) to move synchronously.
  31. 根据权利要求30所述的搬运机器人,其中,所述调谐质量阻尼器(5)还包括位于所述质量块(53)相对两侧的第一弹性装置(541)和第二弹性装置(542);所述第一弹性装置(541)和所述第二弹性装置(542)被配置为对所述质量块(53)进行复位。The handling robot according to claim 30, wherein the tuned mass damper (5) further comprises a first elastic device (541) and a second elastic device (542) located on opposite sides of the mass block (53); the first elastic device (541) and the second elastic device (542) are configured to reset the mass block (53).
  32. 根据权利要求26所述的搬运机器人,其中,所述取放组件(3)的相对两侧分别设置有支撑机构(33),所述支撑机构(33)被配置为伸出至与位于所述搬运机器人相对两侧的载具相抵接或脱离。According to the handling robot according to claim 26, support mechanisms (33) are respectively provided on opposite sides of the pick-and-place component (3), and the support mechanisms (33) are configured to extend to abut against or disengage from carriers located on opposite sides of the handling robot.
  33. 根据权利要求32所述的搬运机器人,其中,所述取放机构包括升降平台(30),所述升降平台(30)具有相对设置的两个第一端面(303),每个所述第一端面(303)上均收纳有所述支撑机构(33),所述支撑机构(33)可沿垂直于所述第一端面(303)的方向伸缩;The handling robot according to claim 32, wherein the pick-and-place mechanism comprises a lifting platform (30), the lifting platform (30) having two first end surfaces (303) arranged opposite to each other, each of the first end surfaces (303) receiving the supporting mechanism (33), and the supporting mechanism (33) being extendable and retractable in a direction perpendicular to the first end surfaces (303);
    所述支撑机构(33),被配置为在所述取放组件(3)沿所述第一方向或所述第二方向开始执行取放动作时伸出所述第一端面(303),且一端卡设于所述载具上,以及在所述取放组件(3)完成取放动作后收缩至所述第一端面(303)内。The support mechanism (33) is configured to extend out of the first end surface (303) when the pick-and-place component (3) starts to perform a pick-and-place action along the first direction or the second direction, with one end clamped on the carrier, and to retract into the first end surface (303) after the pick-and-place component (3) completes the pick-and-place action.
  34. 根据权利要求33所述的搬运机器人,其中,所述支撑机构(33)包括支撑杆(331)、弹性组件(332)和拨杆(333);The handling robot according to claim 33, wherein the supporting mechanism (33) comprises a supporting rod (331), an elastic component (332) and a lever (333);
    所述支撑杆(331)可伸缩设置于所述第一端面(303)上,所述拨杆(333)转动连接在所述支撑杆(331)远离所述第一端面(303)的第一端,所述拨杆(333)具有分布于转动连接位置两侧的第二端和第三端,所述第二端设置有支撑部(334),所述第三端通过所述弹性组件(332)与所述支撑杆(331)连接;The support rod (331) is telescopically arranged on the first end surface (303), the shifting rod (333) is rotatably connected to the first end of the support rod (331) away from the first end surface (303), the shifting rod (333) has a second end and a third end distributed on both sides of the rotation connection position, the second end is provided with a support portion (334), and the third end is connected to the support rod (331) through the elastic component (332);
    所述拨杆(333)的第三端被配置为在所述支撑杆(331)伸出所述第一端面(303)后,可在所述弹性组件(332)的作用下绕所述支撑杆(331)的所述第一端转动至抵接位置,以使所述支撑部(334)抵接在任务巷道两侧对应的载具上。The third end of the shifting rod (333) is configured to rotate around the first end of the support rod (331) to an abutting position under the action of the elastic component (332) after the support rod (331) extends out of the first end surface (303), so that the support part (334) abuts against the corresponding carriers on both sides of the task lane.
  35. 根据权利要求26所述的搬运机器人,其中,所述第二门架(22)与所述第一门架(21)导向配合;所述第二门架(22)被配置为受控于第一升降机构(6)相对于第一门架(21)运动;所述取放组件(3)被配置为受控于第二升降机构相对于第二门架(22)运动。According to the handling robot according to claim 26, the second gantry (22) is guided and cooperated with the first gantry (21); the second gantry (22) is configured to be controlled by the first lifting mechanism (6) to move relative to the first gantry (21); and the pick-and-place assembly (3) is configured to be controlled by the second lifting mechanism to move relative to the second gantry (22).
  36. 根据权利要求35所述的搬运机器人,其中,所述第一升降机构(6)和第二升降机构被配置为同步运动,以共同带动所述取放组件(3)升降;或者,所述第一升降机构(6)和第二升降机构被配置为分别带动所述第二门架(22)、取放组件(3)独立运动,以调整所述取放组件(3)的相对高度。According to the handling robot according to claim 35, the first lifting mechanism (6) and the second lifting mechanism are configured to move synchronously to jointly drive the pick-and-place component (3) to move up and down; or, the first lifting mechanism (6) and the second lifting mechanism are configured to respectively drive the second gantry (22) and the pick-and-place component (3) to move independently to adjust the relative height of the pick-and-place component (3).
  37. 一种搬运机器人,包括:A handling robot, comprising:
    底盘组件(1);Chassis assembly (1);
    门架组件(2),所述门架组件(2)设置在所述底盘组件(1)上;A door frame assembly (2), wherein the door frame assembly (2) is arranged on the chassis assembly (1);
    取放组件(3),所述取放组件(3)设置在所述门架组件(2)的其中一侧,且被配置为沿着所述门架组件(2)在高度方向上运动;所述取放组件(3)包括取放机构,所述取放机构被配置为向第一方向伸出,以完成对第一方向上容器的取放;和/或被配置为向与第一方向相反的第二方向伸出,以完成对第二方向上容器的取放;A pick-and-place assembly (3), the pick-and-place assembly (3) being arranged on one side of the door frame assembly (2) and being configured to move along the door frame assembly (2) in a height direction; the pick-and-place assembly (3) comprising a pick-and-place mechanism, the pick-and-place mechanism being configured to extend in a first direction to complete the picking and placing of containers in the first direction; and/or being configured to extend in a second direction opposite to the first direction to complete the picking and placing of containers in the second direction;
    所述门架组件(2)的顶部设置有调谐质量阻尼器(5);所述调谐质量阻尼器(5)被配置为在所述门架组件(2)发生晃动时相对于所述门架组件(2)往所述第一方向或所述第二方向运动。A tuned mass damper (5) is provided on the top of the portal assembly (2); the tuned mass damper (5) is configured to move in the first direction or the second direction relative to the portal assembly (2) when the portal assembly (2) shakes.
  38. 根据权利要求37所述的搬运机器人,其中,门架组件(2)包括:The handling robot according to claim 37, wherein the gantry assembly (2) comprises:
    第一门架(21),所述第一门架(21)设置在所述底盘组件(1)上;A first door frame (21), wherein the first door frame (21) is arranged on the chassis assembly (1);
    第二门架(22),所述第二门架(22)设置在所述第一门架(21)上,且被配置为沿着所述第一门架(21)在高度方向上运动;所述取放组件(3)设置在所述第二门架(22)的其中一侧,且被配置为沿着所述第二门架(22)在高度方向上运动;所述调谐质量阻尼器(5)设置于所述第二门架(22)的顶部。A second gantry (22), wherein the second gantry (22) is arranged on the first gantry (21) and is configured to move in a height direction along the first gantry (21); the pick-and-place assembly (3) is arranged on one side of the second gantry (22) and is configured to move in a height direction along the second gantry (22); and the tuned mass damper (5) is arranged on the top of the second gantry (22).
  39. 根据权利要求38所述的搬运机器人,其中,所述调谐质量阻尼器(5)包括固定在第二门架(22)顶部的第一阻尼器(51)和第二阻尼器(52),所述第一阻尼器(51)和第二阻尼器(52)之间设置有质量块(53);所述质量块(53)被配置为受力后推动所述第一阻尼器(51)往所述第一方向运动,或者,推动所述第二阻尼器(52)往所述第二方向运动。According to the handling robot according to claim 38, the tuned mass damper (5) includes a first damper (51) and a second damper (52) fixed on the top of the second gantry (22), and a mass block (53) is arranged between the first damper (51) and the second damper (52); the mass block (53) is configured to push the first damper (51) to move in the first direction after being subjected to force, or to push the second damper (52) to move in the second direction.
  40. 根据权利要求39所述的搬运机器人,其中,所述第一阻尼器(51)和第二阻尼器(52)均包括阻尼器本体,以及活动杆;所述质量块(53)分别与所述第一阻尼器(51)和第二阻尼器(52)的活动杆连接;且被配置为在带动所述第一阻尼器(51)和所述第二阻尼器(52)的活动杆同步运动。According to the handling robot according to claim 39, the first damper (51) and the second damper (52) each include a damper body and a movable rod; the mass block (53) is respectively connected to the movable rods of the first damper (51) and the second damper (52); and is configured to drive the movable rods of the first damper (51) and the second damper (52) to move synchronously.
  41. 根据权利要求40所述的搬运机器人,其中,所述调谐质量阻尼器(5)还包括位于所述质量块(53)相对两侧的第一弹性装置(541)和第二弹性装置(542);所述第一弹性装置(541)和所述第二弹性装置(542)被配置为对所述质量块(53)进行复位。The handling robot according to claim 40, wherein the tuned mass damper (5) further comprises a first elastic device (541) and a second elastic device (542) located on opposite sides of the mass block (53); the first elastic device (541) and the second elastic device (542) are configured to reset the mass block (53).
  42. 一种仓储系统,包括:A storage system, comprising:
    仓储区,所述仓储区包括由相邻第一载具(41)和第二载具(42)围成的巷道;A storage area, the storage area comprising a lane surrounded by adjacent first carriers (41) and second carriers (42);
    根据权利要求1至41任一项所述的搬运机器人;所述搬运机器人被配置为行走至巷道中,并对第一载具(41)和/或第二载具(42)上的容器进行转移。A handling robot according to any one of claims 1 to 41; the handling robot is configured to walk into the lane and transfer containers on the first carrier (41) and/or the second carrier (42).
  43. 一种搬运机器人的控制方法,应用于权利要求1至41任一项所述的搬运机器人,包括:A control method for a handling robot, applied to the handling robot according to any one of claims 1 to 41, comprising:
    所述搬运机器人基于控制设备下发的取放指令行走至预定位置;The transport robot moves to a predetermined position based on a pick-and-place instruction issued by a control device;
    取放组件基于取放指令相对于门架组件运动至目标高度;The pick-and-place assembly moves to a target height relative to the gantry assembly based on the pick-and-place instruction;
    取放组件中的取放机构基于取放指令向第一方向或第二方向运动,以对位于第一方向或第二方向上的容器进行取放;The pick-and-place mechanism in the pick-and-place assembly moves in the first direction or the second direction based on the pick-and-place instruction to pick and place the container located in the first direction or the second direction;
    其中,在所述取放机构往第一方向或第二方向运动之前,图像采集装置基于取放指令采集目标位置的图像信息。Wherein, before the pick-and-place mechanism moves in the first direction or the second direction, the image acquisition device acquires image information of the target position based on the pick-and-place instruction.
  44. 根据权利要求43所述的控制方法,其中,所述图像采集装置被配置为在取放组件相对于门架组件运动的过程中或者之前,转动至目标位置的所在方向。 According to the control method of claim 43, the image acquisition device is configured to rotate to the direction of the target position during or before the pick-and-place assembly moves relative to the gantry assembly.
PCT/CN2023/132899 2022-11-23 2023-11-21 Transfer robot, warehousing system, and control method WO2024109732A1 (en)

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CN202223152163.0U CN219030609U (en) 2022-11-23 2022-11-23 Transfer robot and warehouse system
CN202211476014.1A CN118062450A (en) 2022-11-23 2022-11-23 Transfer robot, warehouse system and control method
CN202211476112.5A CN118062451A (en) 2022-11-23 2022-11-23 Transfer robot and warehouse system
CN202223152163.0 2022-11-23
CN202211476112.5 2022-11-23
CN202211476014.1 2022-11-23
CN202223152164.5 2022-11-23
CN202223152164.5U CN219750759U (en) 2022-11-23 2022-11-23 Transfer robot and warehouse system
CN202320659259.1 2023-03-29
CN202320659259.1U CN219884750U (en) 2023-03-29 2023-03-29 Container carrying robot and container carrying system

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