WO2024108992A1 - 雾化芯、雾化器、气溶胶发生装置及雾化芯制备方法 - Google Patents

雾化芯、雾化器、气溶胶发生装置及雾化芯制备方法 Download PDF

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Publication number
WO2024108992A1
WO2024108992A1 PCT/CN2023/100874 CN2023100874W WO2024108992A1 WO 2024108992 A1 WO2024108992 A1 WO 2024108992A1 CN 2023100874 W CN2023100874 W CN 2023100874W WO 2024108992 A1 WO2024108992 A1 WO 2024108992A1
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Prior art keywords
matrix
organic polymer
polymer matrix
porous
aerosol
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PCT/CN2023/100874
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English (en)
French (fr)
Inventor
邱伟华
任政
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Changzhou Paiteng Electronic Technology Co Ltd
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Changzhou Paiteng Electronic Technology Co Ltd
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Priority claimed from CN202223170656.7U external-priority patent/CN219422201U/zh
Priority claimed from CN202211491889.9A external-priority patent/CN115736373A/zh
Application filed by Changzhou Paiteng Electronic Technology Co Ltd filed Critical Changzhou Paiteng Electronic Technology Co Ltd
Publication of WO2024108992A1 publication Critical patent/WO2024108992A1/zh
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means

Definitions

  • the present invention belongs to the technical field of atomization, and in particular, relates to an atomization core, an atomization core, an atomizer, an aerosol generating device and a method for preparing the atomization core.
  • the ceramic atomization core used in the aerosol generating device usually directly attaches the heating film to the atomization surface of the porous ceramic, and heats the aerosol-forming matrix on the atomization surface through the heating film, so that the aerosol-forming matrix is atomized to form smoke.
  • the current ceramic atomization core generally relies on the micropores of the porous ceramic to adsorb the aerosol-forming matrix on the atomization surface, and has the defect of low transmission efficiency of the effective ingredients in the aerosol-forming matrix (for example, flavors or organic substances such as nicotine). After the aerosol-forming matrix is atomized to form smoke, it is easy to have problems such as low aroma restoration and insufficient smoke concentration, resulting in a poor taste of the smoke, which affects the user experience.
  • one of the purposes of the embodiments of the present invention is to provide an atomizer core that can efficiently transmit effective ingredients such as flavors and nicotine in an aerosol-forming matrix, so as to solve the problem in the prior art that the aerosol-forming matrix, after being atomized to form smoke, is prone to low aroma restoration and insufficient smoke concentration.
  • an atomizing core comprising:
  • a porous polymer liquid absorbent used for absorbing and transmitting aerosol to form a matrix, wherein the porous polymer liquid absorbent comprises an organic polymer matrix made of an organic polymer material;
  • a heating element used for heating and atomizing the aerosol-forming substrate after being powered on
  • a bonding member used for bonding the heating element to the organic polymer matrix
  • the combining member is arranged on the organic polymer matrix, the heating element is formed on the side of the combining member away from the organic polymer matrix, and the combining member is penetrated by a first through hole for transmitting the aerosol-forming matrix in the porous polymer liquid-absorbing member to the heating element.
  • the organic polymer matrix and the binding member are connected by bonding, so that the organic polymer matrix is attached to the binding member.
  • the porous polymer liquid-absorbing member further comprises a skeleton matrix made of an inorganic material, and the skeleton matrix and the organic polymer matrix are combined into an organic-inorganic composite matrix.
  • the organic polymer matrix is at least one of a porous PDMS matrix, a porous PMMA matrix, a porous PI matrix, a porous PC matrix and a porous PET matrix.
  • the porous polymer liquid-absorbing member is at least one of a porous MOFs matrix and a porous aerogel matrix.
  • the bonding member is at least one of a silicon layer, a glass layer, and a stainless steel layer.
  • the thickness of the bonding member is 100-2000 ⁇ m.
  • first through holes are provided on the combining member, and second through holes are respectively provided on the heating member at positions corresponding to the first through holes, and each of the first through holes is connected with the corresponding second through holes, so that the connected first through holes and the second through holes form a channel for transmitting and/or storing an aerosol-forming matrix.
  • the combining element is a combining layer
  • the heating element is a heating layer stacked on the combining layer.
  • the diameter of the first through hole is 1-200 ⁇ m.
  • a second purpose of the embodiments of the present invention is to provide an atomizer having an atomizer core provided by any of the above solutions.
  • the technical solution adopted by the present invention is: to provide an atomizer, comprising the atomization core provided by any of the above-mentioned solutions.
  • a third object of the embodiments of the present invention is to provide an aerosol generating device having an atomizing core or atomizer provided by any of the above solutions.
  • the technical solution adopted by the present invention is: to provide an aerosol generating device, comprising the atomizing core or the atomizer provided by any of the above-mentioned solutions.
  • the atomizer core, atomizer and aerosol generating device in the embodiment of the present invention adopt a porous polymer absorbent including an organic polymer matrix, and the heating element is combined and supported on the surface of the organic polymer matrix through a binding element, and a first through hole is provided on the binding element for uniformly and stably transmitting the aerosol-forming matrix in the organic polymer matrix to the heating element.
  • the effective ingredients such as flavors or nicotine in the aerosol-forming matrix can be fully transmitted to the heating element to improve the reduction degree of the aroma and the richness of the smoke.
  • porous polymer absorbent including an organic polymer matrix instead of a porous ceramic absorbent can effectively improve the transmission efficiency of the aerosol-forming matrix, and can effectively avoid the dry burning, carbon deposition and failure of the atomizer core caused by insufficient supply of the aerosol-forming matrix.
  • a fourth purpose of an embodiment of the present invention is to provide a method for preparing an atomizer core.
  • the technical solution adopted by the present invention is: to provide a method for preparing an atomizer core, comprising the following steps:
  • Preparation of organic polymer matrix Select at least one polymer material from PDMS, PMMA, PI, PC, and PET to prepare an organic polymer matrix that can adsorb and transmit aerosols to form a matrix;
  • Preparation of the bonding member selecting at least one material selected from silicon, glass and stainless steel to prepare the bonding member, and processing a first through hole on the bonding member by a hole-opening process to obtain a hole-opening bonding member;
  • Bonding bonding the open-pore binding member to the organic polymer matrix by a bonding process, so that the open-pore binding member is attached to the surface of the organic polymer matrix;
  • Preparation of the heating element forming a heating element on the side of the organic polymer matrix away from the organic polymer matrix A single metal heating layer or an alloy heating layer is formed, so that the open hole bonding component constitutes a bonding component that can bond and support the single metal heating layer or the alloy heating layer on the organic polymer matrix.
  • the organic polymer matrix preparation step further includes the following steps:
  • the organic polymer matrix and the skeleton matrix are selectively combined through a composite process to obtain an organic-inorganic composite matrix.
  • the organic polymer matrix preparation step further includes the following steps:
  • the organic polymer matrix is selectively modified to have oleophilic and hydrophobic properties or hydrophilic and oleophobic properties.
  • the method for preparing the atomizer core in the embodiment of the present invention selects organic polymer materials to prepare an organic polymer matrix that can adsorb and conduct the aerosol-forming matrix, and selectively modifies the organic polymer matrix to have lipophilic and hydrophobic or hydrophilic and oleophobic properties, and selectively combines the organic polymer matrix with the skeleton matrix into an organic-inorganic composite matrix through a composite process to obtain a porous polymer liquid-absorbing member. Then, a binding member having a first through hole is bonded to the surface of the organic polymer matrix, and a heating layer is formed on the binding member.
  • the porous polymer liquid-absorbing member Since the surface tension of the organic matter in the aerosol-forming matrix is similar to the surface free energy of the porous polymer liquid-absorbing member, and the porous polymer liquid-absorbing member has good lipophilic and hydrophobic or hydrophilic and oleophobic properties, while effectively improving the transmission efficiency of the aerosol-forming matrix, it can fully transmit the effective ingredients such as flavors or nicotine in the aerosol-forming matrix to the heating layer to improve the reduction degree of the aroma and the richness of the smoke.
  • the use of a porous polymer absorbent including an organic polymer matrix instead of a porous ceramic absorbent can effectively improve the transmission efficiency of the aerosol forming matrix and can effectively avoid the dry burning and carbon deposition of the atomizer core caused by insufficient supply of the aerosol forming matrix.
  • FIG1 is a schematic cross-sectional view of an atomizer core provided by an embodiment of the present invention.
  • FIG2 is a top view of the combination of the atomizer core shown in FIG1 ;
  • FIG. 3 is a temperature field distribution diagram of the surface of the atomizer core provided by an embodiment of the present invention.
  • first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as “first” and “second” may explicitly or implicitly include one or more of the features.
  • the meaning of “multiple” is two or more, unless otherwise clearly and specifically defined. The meaning of “multiple” is one or more, unless otherwise clearly and specifically defined.
  • connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.
  • installation can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.
  • the atomizer core provided by the embodiment of the present invention is used in an atomizer, which can generate heat under the electrical drive of the power supply device of the aerosol generating device, and heat the aerosol-forming matrix in the liquid storage chamber of the atomizer to atomize and form smoke for the user to inhale and achieve the effect of simulating smoking.
  • the atomizer core provided by the embodiment of the present invention includes a porous polymer absorbent 1, a heating element 2 and a bonding element 3.
  • the porosity of the porous polymer absorbent 1 is 30-90%, and the pore size of the porous polymer absorbent 1 is 1-300 ⁇ m.
  • the porous polymer absorbent 1 can quickly adsorb and store the aerosol-forming matrix in the voids of the porous polymer absorbent 1 through capillary force.
  • the porous polymer absorbent 1 includes an organic polymer matrix made of polymer material, and the organic polymer matrix contains -CH groups.
  • -OH groups are introduced on the surface of the organic polymer matrix and replace the -CH groups, so that the bonding element 3 establishes a bonding connection with the organic polymer matrix, thereby making the surface of the organic polymer matrix fit with the bonding element 3.
  • the surface tension of the organic matter in the aerosol-forming matrix (such as plant extract flavors, nicotine, etc.) is equal to 0.1 to 5 times the surface free energy of the organic polymer matrix, the surface tension of the organic matter in the aerosol-forming matrix is similar to the surface free energy of the organic polymer matrix. The organic matter in the aerosol-forming matrix will spread rapidly on the surface of the organic polymer matrix.
  • the porous polymer liquid-absorbing member 1 can play the role of adsorbing and conducting the aerosol-forming matrix.
  • the surface tension of the organic matter in the aerosol-forming matrix is equal to 0.2 to 2 times the surface free energy of the organic polymer matrix.
  • the heating element 2 can generate heat after being energized to heat and atomize the aerosol-forming matrix.
  • One side of the binding member 3 is tightly combined with the surface of the organic polymer matrix, and the heating element 2 is formed on the side of the binding member 3 away from the organic polymer matrix, then the heating element 2 can be combined and supported on the surface of the organic polymer matrix through the binding member 3.
  • a plurality of first through holes 4 are provided through the connecting member 3, and the first through holes 4 on the connecting member 3 can be used for the aerosol-forming matrix in the organic polymer matrix to be transmitted to the heating member 2, so that the organic polymer matrix provides the aerosol-forming matrix to the heating member 2.
  • the power supply device of the aerosol generating device supplies power to the atomizer core, and the heating member 2 generates heat after being powered on, which is heated and transmitted to the aerosol-forming matrix on the heating member 2, so that the aerosol-forming matrix is atomized to form smoke that can be inhaled by the user.
  • the atomizer core provided in the embodiment of the present invention adopts a porous polymer liquid absorbent 1 including an organic polymer matrix, combines and supports the heating element 2 on the surface of the organic polymer matrix through a binding member 3, and provides a first through hole 4 on the binding member 3 for uniformly and stably transmitting the aerosol-forming matrix in the organic polymer matrix to the heating element.
  • the effective ingredients such as flavors or nicotine in the aerosol-forming matrix can be fully transmitted to the heating element 2 to improve the reduction degree of the aroma and the richness of the smoke.
  • porous polymer liquid absorbent 1 including an organic polymer matrix instead of a porous ceramic liquid absorbent can effectively improve the transmission efficiency of the aerosol-forming matrix, and can effectively avoid the dry burning, carbon deposition, and failure of the atomizer core caused by insufficient supply of the aerosol-forming matrix.
  • the atomizer core provided in the embodiment of the present invention adopts a porous polymer liquid-absorbing member 1 including an organic polymer matrix, and the bonding member 3 is bonded to the organic polymer matrix, so that the surface of the organic polymer matrix is attached to the bonding member 3, and the heating element 2 is bonded and supported on the surface of the organic polymer matrix by the bonding member 3, and a heat source 2 is provided on the bonding member 3 for the organic polymer matrix.
  • the aerosol-forming matrix is uniformly and stably transmitted to the first through hole 4 of the heating element 2.
  • the aerosol-forming matrix of the heating element 2 is ensured to be adequately supplied, which can effectively avoid the dry burning, carbon deposition, and failure of the atomizer core caused by insufficient supply of the aerosol-forming matrix.
  • the separation of the binding member 3 and the organic polymer matrix will lead to insufficient aerosol-forming matrix transmitted from the binding member 3 to the heating element 2.
  • the insufficient supply of aerosol-forming matrix of the heating element 2 will cause the temperature of the heating element 2 to be too high, thereby generating harmful substances, and generating carbon deposition to affect the taste, and in severe cases, causing the atomizer core to fail.
  • the organic polymer matrix is made of an organic polymer material, and the organic polymer matrix has the property of being modified into lipophilic and hydrophobic or hydrophilic and lipophobic properties, so that the organic polymer matrix can effectively improve the transmission efficiency of the aerosol-forming matrix while being able to fully transmit the effective ingredients such as flavors or nicotine in the aerosol-forming matrix to the heating element 2 to improve the reduction degree of the aroma and the richness of the smoke.
  • the organic polymer matrix can be but is not limited to at least one of a porous PDMS matrix, a porous PMMA matrix, a porous PI matrix, a porous PC matrix and a porous PET matrix.
  • polydimethylsiloxane since polydimethylsiloxane (PDMS) has good wettability with the aerosol-forming matrix, has excellent modification ability, is safe and non-toxic, has relatively high chemical stability, and does not undergo physical and chemical changes in an environment of -60 to 300°C, polydimethylsiloxane (PDMS) is preferably used to prepare the organic polymer matrix.
  • PDMS polydimethylsiloxane
  • the porous polymer liquid-absorbing member 1 further includes a skeleton matrix made of an inorganic material, and the organic polymer matrix and the skeleton matrix are combined through a composite process to form an organic-inorganic composite matrix
  • the organic polymer matrix can be but not limited to at least one of a porous PDMS matrix, a porous PMMA matrix, a porous PI matrix, a porous PC matrix, and a porous PET matrix
  • the skeleton matrix can be but not limited to at least one of an oxide matrix, a nitride matrix, a carbide matrix, a boride matrix, a silicide matrix, and a fluoride matrix.
  • the organic-inorganic composite matrix can be composited by a porous PDMS matrix and a diatomaceous earth matrix, or the organic-inorganic composite matrix can also be composited by a porous PI matrix and a diatomaceous earth matrix.
  • the porous polymer liquid-absorbing member 1 is a novel porous matrix, which may be, but is not limited to, at least one of a porous MOFs matrix and a porous aerogel matrix.
  • Metal organic framework compounds are a type of porous materials formed by metal ions and organic ligands through coordination bonds, in which most metal ions are transition metal ions, such as Zn 2+ , Cu 2+ , Ni 2+ , Pd 2+ , Ru 2+ , Co 2+ , etc.
  • organic ligands can be but not limited to nitrogen-containing heterocyclic organic ligands, carboxyl-containing organic ligands, nitrogen-containing heterocyclic and carboxylic acid mixed ligands or at least one of two carboxylic acid mixed ligands.
  • MOFs Compared with traditional inorganic porous materials, MOFs have high porosity and high specific surface area. In addition, the presence of organic components makes MOFs tailorable, and the diversity of MOFs structures makes their functions also diverse.
  • the porous aerogel matrix can be but not limited to a porous alumina aerogel matrix.
  • the binding member 3 is a binding layer bound to the surface of the organic polymer matrix, and the binding layer can be but is not limited to at least one of a silicon layer, a glass layer, and a stainless steel layer.
  • the porous polymer absorbent 1 includes an organic polymer matrix, the above-mentioned silicon, glass, and stainless steel materials with high hardness, high temperature resistance, and easy hole processing are used to make the binding member 3, so that the heating element 2 can be firmly combined on the surface of the flexible organic polymer matrix.
  • the binding member 3 is made of rigid materials such as silicon, glass, and stainless steel, the binding member 3 has a dense and flat or dense and smooth surface.
  • the heating element 2 is a heating layer, it is not only conducive to processing the heating layer, but also enables the heating layer to maintain good continuity and uniform thickness, which is convenient for optimizing the distribution of resistance and making the temperature field distribution of the heating area more uniform.
  • the binding member 3 cuts off the direct heat exchange between the heating layer 2 and the porous modified absorbent 1, overcoming the phenomenon of the porous polymer absorbent 1 being heated and carbonized due to the direct heat exchange between the absorbent and the heating element in the traditional atomization core.
  • the heating element 2 may be, but is not limited to, any one of a heating layer, a heating film, a heating wire, and a heating net.
  • a plurality of first through holes 4 are provided on the binding member 3.
  • the binding member 3 is a binding layer stacked on an organic polymer matrix.
  • the heating member 2 is a heating layer stacked on the binding layer.
  • Second through holes 5 are provided at positions corresponding to the first through holes 4 on the heating layer.
  • Each first through hole 4 is connected with the corresponding second through hole 5, so that the connected first through holes 4 and the second through holes 5 form a channel 6 for transmitting and/or storing an aerosol-forming matrix.
  • the first through holes 4 on the binding member 3 are connected with the second through holes 5 on the heating layer to form a channel 6 for transmitting and/or storing an aerosol-forming matrix.
  • the pores 6 of the gel-forming matrix can directly heat the aerosol-forming matrix flowing through the pores 6 when the heating layer is heated, so that the aerosol-forming matrix is evenly heated, overcoming the problem that the traditional atomizer core heats the aerosol-forming matrix unevenly and the atomizer core is prone to dry burning and carbon deposition.
  • a plurality of first through holes 4 are provided on the coupling 3. It can be understood that in some of the embodiments, the plurality of first through holes 4 are arranged in the form of a matrix on the coupling 3, and the spacing between two adjacent first through holes 4 is equal.
  • the distribution of the plurality of first through holes 4 can be adjusted according to the temperature field distribution of the heating area.
  • the number of the first through holes 4 can be increased in the area with high temperature, and the number of the first through holes 4 can be reduced in the area with low temperature, so that the temperature field distribution of the heating area matches the liquid conduction rate of the aerosol forming matrix. This can not only effectively avoid the dry burning and carbon deposition phenomenon of the atomizer core caused by insufficient supply of the aerosol forming matrix, but also effectively avoid the reduced atomization efficiency of the atomizer core caused by excessive supply of the aerosol forming matrix.
  • the shape of the first through hole 4 can be circular, square, triangular, or rhombus, but is not limited to circular, square, triangular, or rhombus.
  • the shape of the first through hole 4 can also be other shapes such as elliptical, trapezoidal, crescent-shaped, or plum blossom-shaped.
  • the aperture of the first through hole 4 is 1 to 200 ⁇ m.
  • the first through hole 4 has a small aperture and a strong capillary effect, which can effectively improve the transmission efficiency of the aerosol-forming matrix, and the small aperture of the first through hole 4 makes the formed smoke particle size small.
  • the number of the first through holes 4 is increased, and the increase in the number of the first through holes 4 increases the number of fogging cores, and the formed smoke is more uniform.
  • the atomizer core also includes two electrodes 7 for electrically connecting an external power source to the heating element 2.
  • the electrodes 7 are disposed on the heating element 2 or the coupling element 3 to facilitate electrical connection between the heating element 2 and the external power source.
  • the electrodes 7 may be, but are not limited to, formed on the heating element 2 or the coupling element 3 through a printing process.
  • the thickness of the heating layer is 10nm to 30 ⁇ m
  • the thickness of the coupling element 3 is 100um to 2000um.
  • the thickness setting of the coupling element 3 needs to consider the strength and manufacturing cost of the atomizer core. When the thickness of the coupling element 3 is less than 100um, the strength of the atomizer core is insufficient.
  • the thickness of the coupling element 3 is greater than 2000um, the manufacturing cost of the atomizer core is relatively high. Accordingly, when the coupling element 3 is a quartz glass coupling layer or a coupling plate When the thickness of the quartz glass bonding layer or bonding plate is controlled between 300 and 1000um, it is ensured that the first through hole 4 penetrating the quartz glass bonding layer or bonding plate has a certain axial length, which prolongs the time for the aerosol-forming matrix to flow through the first through hole 4, and is conducive to the uniform heating and atomization of the aerosol-forming matrix.
  • the electrode 7 is formed on the quartz glass bonding layer or bonding plate by a printing process, so that the setting position of the electrode 7 is not restricted, and the electrode 7 can be processed graphically, which is more conducive to optimizing the position distribution of the electrode 7, and the firmness of the bonding of the electrode 7 can be enhanced, effectively preventing the electrode from falling off, and prolonging the service life of the atomizer core.
  • quartz glass is a medical-grade material with the advantages of safety and reliability. Therefore, the atomizer core using a quartz glass bonding layer or bonding plate also has the advantages of safety and reliability.
  • the embodiment of the present invention further provides an atomizer, which includes the atomizer core provided by any of the above embodiments. Since the atomizer has all the technical features of the atomizer core provided by any of the above embodiments, it has the same technical effects as the atomizer core.
  • the embodiment of the present invention further provides an aerosol generating device, which includes the atomizing core provided by any of the above embodiments or the atomizer provided by any of the above embodiments. Since the aerosol generating device has all the technical features of the atomizing core or the atomizer provided by any of the above embodiments, it has the same technical effects as the atomizing core.
  • the embodiment of the present invention further provides a method for preparing an atomizer core that can be used to prepare the atomizer core.
  • the method for preparing an atomizer core in the embodiment of the present invention comprises the following steps:
  • Step S1 preparation of organic polymer matrix: at least one polymer material selected from polydimethylsiloxane (PDMS), polyamide (PI), polymethyl methacrylate (PMMA), polycarbonate (PC), and polyethylene terephthalate (PET) is used to prepare an organic polymer matrix capable of absorbing and transmitting aerosol-forming matrix, and the organic polymer matrix can constitute a porous polymer liquid-absorbing member 1.
  • PDMS polydimethylsiloxane
  • PI polyamide
  • PMMA polymethyl methacrylate
  • PC polycarbonate
  • PET polyethylene terephthalate
  • polydimethylsiloxane is preferably used to prepare an organic polymer matrix capable of absorbing and transmitting aerosol-forming matrix because it has good wettability with aerosol-forming matrix, has excellent modification ability, is safe and non-toxic, has relatively high chemical stability, and will not undergo physical and chemical changes in a use environment of -60 to 300°C.
  • Step S2 preparation of the bonding member: at least one material selected from silicon, glass, and stainless steel is used to prepare the bonding member.
  • a combination piece 3 is provided, and a plurality of first through holes 4 are processed on the combination piece 3 by using a hole-opening process to obtain a hole-opening combination piece 3.
  • Step S3 bonding connection: bonding the porous bonding member 3 to the organic polymer matrix by using a bonding technology, so that the porous bonding member 3 is closely attached to the surface of the porous polymer liquid-absorbing member 1 without gaps.
  • Step S4 preparation of heating element: forming a single metal heating layer or an alloy heating layer on the side of the porous bonding element 3 facing away from the porous polymer liquid-absorbing element 1, so that the porous bonding element 3 constitutes a bonding element 3 that can bond and support the heating layer on the surface of the organic polymer matrix.
  • Step S5 electrode preparation step: using thick film printing technology to form two electrodes 7 on the heating layer or the bonding member 3.
  • the organic polymer material may be but is not limited to at least one of PDMS, PMMA, PI, PC, and PET.
  • the following step is also included: selectively modifying the organic polymer matrix to have oleophilic and hydrophobic or hydrophilic and oleophobic properties.
  • the organic polymer matrix can be selectively modified, and the modification method includes but is not limited to at least one of ultraviolet/ozone modification method, plasma modification method, surfactant method, graft copolymerization method, and corona discharge instrument method.
  • the porosity of the organic polymer matrix is 30-80%, and the pore size of the organic polymer matrix is 1-100 ⁇ m.
  • the modification of the organic polymer matrix sample by the UV-ozone modification method is taken as an example to illustrate: (1) the sample is cleaned and set aside; (2) the sample is placed face up in a vacuum chamber; (3) a quasi-molecular UV lamp is installed 5 mm above the sample; (4) the vacuum degree of the chamber is evacuated to about 1 Pa, ozone is introduced, the quasi-molecular UV lamp is turned on, and irradiation is carried out for 24 hours.
  • the above-mentioned step of preparing the organic polymer matrix further includes the following step: selectively combining the organic polymer matrix with the skeleton matrix through a composite process to obtain an organic-inorganic composite matrix.
  • the organic polymer matrix can be, but is not limited to, a porous PDMS matrix, a porous PMMA matrix, a porous PI matrix, At least one of a porous PC matrix and a porous PET matrix, the skeleton matrix may be but is not limited to at least one of an oxide matrix, a nitride matrix, a carbide matrix, a boride matrix, a silicide matrix and a fluoride matrix.
  • a porous PDMS matrix and a diatomaceous earth matrix may be composited to form an organic-inorganic composite matrix
  • a porous PI matrix and a diatomaceous earth matrix may be composited to form an organic-inorganic composite matrix
  • the modification method is selectively used to modify the organic polymer matrix to be oleophilic and hydrophobic or hydrophilic and oleophobic according to the needs of the use scenario.
  • this part of the work is carried out according to the use scenario of the atomizer core.
  • polydimethylsiloxane (PDMS) is selected to prepare an organic polymer matrix that can adsorb and transmit aerosols to form a matrix.
  • the porous PDMS matrix Since the porous PDMS matrix has a low surface free energy and has extremely strong oleophilic and hydrophobic abilities, its oleophilic and hydrophobic properties do not need to be modified in the application scenario of atomized aerosols to form a matrix; however, the porous PDMS matrix needs to be modified to be hydrophilic and oleophobic in the use scenario of water-soluble solutions.
  • the shape of the first through hole 4 includes but is not limited to circular, square, diamond, rectangular, conical, irregular, etc.; when the binder 3 is a silicon plate or a silicon layer, the hole opening process includes but is not limited to wet etching, dry etching, laser ablation, etc. When the binder 3 is a glass plate or a glass layer, the hole opening process includes but is not limited to sandblasting, photosensitive glass method, focused discharge method, plasma etching method, laser ablation method, electrochemical method, laser induced etching method. When the binder 3 is a stainless steel plate, the hole opening process includes but is not limited to wet etching, laser ablation, etc.
  • an ordered hole opening process can also be used to open a plurality of first through holes 4 on the binder 3 to prepare an ordered hole binder 3, and the ordered hole binder 3 can improve the rate and uniformity of aerosol formation matrix transmission.
  • the perforated bonding member 3 is bonded to the surface of the organic polymer matrix by a bonding technology, so that the perforated bonding member 3 can be closely attached to the surface of the organic polymer matrix without gaps, so that the aerosol in the organic polymer matrix forms a matrix, which can be fully transmitted to the heating layer through the first through hole 4 on the perforated bonding member 3, effectively avoiding dry burning.
  • the bonding technology includes but is not limited to adhesive bonding, thermal bonding, anodic bonding technology, etc.
  • the heating layer is formed on the binding member 3 by thick film printing or thin film deposition process
  • the materials for preparing the heating layer include but are not limited to single metals or alloys such as Pt, Pb, Rh, NiCr, etc.
  • the preparation method of the heating layer includes but is not limited to thick film printing, thin film deposition, etc., wherein the thin film deposition method includes but is not limited to physical vapor deposition (magnetron sputtering, electron beam evaporation, thermal evaporation, ALD, etc.) and chemical vapor deposition (PECVD, MOCVD, etc.).
  • the thickness of the heating layer is controlled to be 10nm ⁇ 5um.
  • the thickness of the heating layer is controlled to be 5 ⁇ 30um.
  • one method is to first form the electrode 7 on the binder 3, and then prepare the heating layer on the binder 3 and the electrode 7; another method is to first prepare the heating layer 2 on the binder 3, and then form the electrode 7 on the heating layer 2. It should be noted that when the heating layer 2 is first prepared on the binder 3, and then the electrode 7 is formed on the binder 3, it is necessary to ensure that the heating layer 2 is electrically connected to the two electrodes 7.
  • the method for preparing the atomizer core selects organic polymer materials to prepare an organic polymer matrix that can adsorb and conduct the aerosol-forming matrix, and selectively modifies the organic polymer matrix to have lipophilic and hydrophobic or hydrophilic and oleophobic properties, and selectively combines the organic polymer matrix with the skeleton matrix into an organic-inorganic composite matrix through a composite process to obtain a porous polymer liquid-absorbing member 1. Then, a binding member 3 having a first through hole 4 is bonded to the surface of the organic polymer matrix, and a heating layer is formed on the binding member 3.
  • the porous polymer liquid-absorbing member 1 Since the surface tension of the organic matter in the aerosol-forming matrix is similar to the surface free energy of the porous polymer liquid-absorbing member 1, and the porous polymer liquid-absorbing member 1 has good lipophilic and hydrophobic or hydrophilic and oleophobic properties, while effectively improving the transmission efficiency of the aerosol-forming matrix, it can fully transmit the effective ingredients such as flavors or nicotine in the aerosol-forming matrix to the heating layer to improve the restoration degree of the aroma and the richness of the smoke.
  • porous polymer absorbent member 1 including an organic polymer matrix is used instead of the porous ceramic absorbent member, which can effectively improve the transmission efficiency of the aerosol forming matrix and can effectively avoid the dry burning and carbon deposition of the atomizer core caused by insufficient supply of the aerosol forming matrix.
  • Step S1 Preparation of the organic polymer matrix in step S1 (taking the organic polymer matrix as a porous PDMS matrix as an example): (1) weigh the raw materials according to the mass ratio of PDMS, curing agent and dimethyl silicone oil of 10:1:10; The raw material components are placed in a clean beaker and stirred until they are evenly mixed to form a PDMS solution. (2) A pore-forming agent is added to the PDMS solution in the above step (1).
  • the pore-forming agent can be selected from NaCl particles or white sugar particles. After ultrasonic dispersion, the pore-forming agent is placed in a centrifuge tube and centrifuged at 10,000 rpm for 5 minutes to ensure that the NaCl particles or white sugar fully enter the interior of the PDMS solution.
  • the supernatant is carefully removed using a pipette, and then the mixture is placed in a drying oven at 80°C for polymerization for 2 hours to obtain a PDMS elastomer.
  • the PDMS elastomer in the above step (2) is placed in anhydrous ethanol and deionized water respectively, and ultrasonically washed 2 to 3 times to remove the NaCl particles or white sugar particles and excess dimethyl silicone oil. Finally, the PDMS elastomer is placed in a vacuum constant temperature drying oven and dried at 80°C for 12 hours to obtain a porous PDMS material.
  • porous PDMS matrix has a low surface free energy and has extremely strong lipophilic and hydrophobic abilities
  • an organic polymer matrix with good lipophilic and hydrophobic properties can be prepared using the PDMS material.
  • polymer materials other than PDMS polymer materials such as PMMA materials, PI materials, PC materials, MOFs materials or PET materials, can be modified by at least one modification method including UV/ozone modification, plasma modification, surfactant method, graft copolymerization method, and corona discharge instrument method according to the needs of the use scenario.
  • the organic polymer matrix made of polymer materials can be modified to be oleophilic and hydrophobic or hydrophilic and oleophobic, and then an organic polymer matrix with good oleophilic and hydrophobic or hydrophilic and oleophobic properties can be prepared.
  • the porous PDMS matrix needs to be modified to be hydrophilic and oleophobic by at least one modification method including UV/ozone modification, plasma modification, surfactant method, graft copolymerization method, and corona discharge instrument method.
  • Preparation of the perforated assembly 3 in the above step S2 (taking quartz glass as an example): (1) ultrasonically cleaning the quartz glass with acetone, anhydrous ethanol, and deionized water in sequence, and drying for later use; (2) generating a denatured area on the quartz glass by a picosecond laser, and after being irradiated by the laser, the glass becomes easily corroded by the corrosive liquid; (3) placing the laser-treated glass in a hydrofluoric acid solution for etching to form an ordered hole glass plate.
  • the organic polymer matrix in the above step S3 is bonded to the open-pored binding member 3 (taking the porous PDMS matrix and the quartz glass as an example): (1) the prepared porous PDMS matrix and the ordered-pore glass plate are cleaned and the surface is kept clean; (2) the above porous PDMS matrix is placed in a plasma cleaning machine and the vacuum degree of the chamber is pumped to 13.33 Pa; (3) the vacuum chamber is repeatedly flushed with oxygen for at least 2 times; (4) the vacuum chamber is adjusted. (5) Turn on the RF power supply to ionize the oxygen, generate oxygen plasma to bombard the porous PDMS substrate for about 1 minute; (6) Take out the porous PDMS substrate, and it can be permanently bonded with the ordered porous glass plate, fitting together without gaps.
  • the -OH group is introduced on the surface of the PDMS after oxygen plasma treatment, and the -CH group is replaced to form a Si-OH bond.
  • the surface of the quartz glass contains a large number of Si-O bonds.
  • the Si-O bonds are broken, so that a large number of Si hanging bonds are formed on the surface, and Si-OH bonds are formed by absorbing -OH in the air.
  • the treated PDMS is attached to the surface of the quartz glass, and the following reaction occurs between the Si-OH on the two surfaces: 2Si-OH ⁇ Si-O-Si+2H2O, thereby forming a strong Si-O bond between the quartz glass and the PDMS.
  • Preparation of the heating layer in the above step S4 (taking platinum, which has relatively stable resistance and is not easily oxidized at high temperatures, as an example): (1) Clean the bonded sample and set it aside; (2) Place the sample with the quartz glass surface facing up and transfer it to the magnetron sputtering vacuum chamber; (3) Pump the vacuum degree of the vacuum chamber to 10-4Pa, and start introducing the working gas Ar.
  • the Ar flow rate is set to 60sccm, the DC power supply power is set to 150W, and the substrate disk speed is 20rpm; (Before coating, the coating environment is pumped to a high vacuum state) (4) Adjust the vacuum degree of the vacuum chamber to 1.0Pa, open the target baffle, and deposit Ti and Pt in sequence, with Ti as the adhesion layer.

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Abstract

一种雾化芯、雾化器、气溶胶发生装置及雾化芯制备方法,通过采用包括有机高分子基体的多孔高分子吸液件(1),通过结合件(3)将发热件(2)结合并支撑于有机高分子基体的表面上,并在结合件(3)上设置可供气溶胶形成基质均匀稳定地传输至发热件的第一通孔(4)。由于气溶胶形成基质中的有机物的表面张力与有机高分子基体表面自由能相近,在有效提高气溶胶形成基质传输效率的同时,能够将气溶胶形成基质中的香精或尼古丁等有效成分充分地传输发热件,以提高香气的还原度及烟雾的浓郁度。采用包括有机高分子基体的多孔高分子吸液件(1)代替多孔陶瓷吸液件,可有效提高气溶胶形成基质传输效率,避免雾化芯发生干烧、积碳、失效现象。

Description

雾化芯、雾化器、气溶胶发生装置及雾化芯制备方法 技术领域
本发明属于雾化技术领域,特别地,涉及一种雾化芯、雾化芯、雾化器、气溶胶发生装置及雾化芯制备方法。
背景技术
气溶胶发生装置使用的陶瓷雾化芯,通常是将发热膜直接附着在多孔陶瓷的雾化面上,通过发薄膜对雾化面上的气溶胶形成基质进行加热,使气溶胶形成基质雾化形成烟雾。当前的陶瓷雾化芯,一般是依靠多孔陶瓷的微孔将气溶胶形成基质吸附于雾化面上,存在气溶胶形成基质中的有效成分(例如,香精或尼古丁等有机物)传输效率低的缺陷,使得气溶胶形成基质在雾化形成烟雾后,容易出现香气还原度低、烟雾的浓郁度不够的问题,导致烟雾的口感较差,影响用户的使用体验。
发明内容
基于现有技术中存在的上述问题,本发明实施例的目的之一在于提供一种可高效传输气溶胶形成基质中的香精、尼古丁等有效成分的雾化芯,以解决现有技术中存在的气溶胶形成基质在雾化形成烟雾后,容易出现香气还原度低、烟雾的浓郁度不够的问题。
为实现上述目的,本发明采用的技术方案是:提供一种雾化芯,包括:
多孔高分子吸液件,用于吸附及传输气溶胶形成基质,所述多孔高分子吸液件包括由有机高分子材料制成的有机高分子基体;
发热件,用于在通电后加热并雾化气溶胶形成基质;以及
结合件,用于将所述发热件结合于所述有机高分子基体上;
其中,所述结合件设置于所述有机高分子基体上,所述发热件形成于所述结合件背离所述有机高分子基体的一面上,所述结合件上贯穿设置有用于供所述多孔高分子吸液件中的气溶胶形成基质传输至所述发热件的第一通孔。
进一步地,所述有机高分子基体与所述结合件通过键合连接,以使所述有机高分子基体贴合于所述结合件上。
进一步地,所述多孔高分子吸液件还包括由无机材料制成的骨架基体,所述骨架基体与所述有机高分子基体组合成有机-无机复合基体。
进一步地,所述有机高分子基体为多孔PDMS基体、多孔PMMA基体、多孔PI基体、多孔PC基体和多孔PET基体中的至少一种。
进一步地,所述多孔高分子吸液件为多孔MOFs基体和多孔气凝胶基体中的至少一种。
进一步地,所述结合件为硅层、玻璃层、不锈钢层中的至少一种。
进一步地,所述结合件的厚度为100~2000μm。
进一步地,所述结合件上设置有多个所述第一通孔,所述发热件上对应各所述第一通孔的位置分别设有第二通孔,各所述第一通孔与相应所述第二通孔贯通,以使贯通的所述第一通孔与所述第二通孔形成用于传输和/或存储气溶胶形成基质的孔道。
进一步地,所述结合件为结合层,所述发热件为层叠设置于所述结合层上的发热层。
进一步地,所述第一通孔的孔径为1~200μm。
基于现有技术中存在的上述问题,本发明实施例的目的之二在于提供一种具有上述任一方案提供的雾化芯的雾化器。
为实现上述目的,本发明采用的技术方案是:提供一种雾化器,包括上述任一方案提供的所述雾化芯。
基于现有技术中存在的上述问题,本发明实施例的目的之三在于提供一种具有上述任一方案提供的雾化芯或雾化器的气溶胶发生装置。
为实现上述目的,本发明采用的技术方案是:提供一种气溶胶发生装置,包括上述任一方案提供的所述雾化芯或所述雾化器。
本发明实施例中的上述一个或多个技术方案,与现有技术相比,至少具有如下有益效果之一:
本发明实施例中的雾化芯、雾化器及气溶胶发生装置,通过采用包括有机高分子基体的多孔高分子吸液件,通过结合件将发热件结合并支撑于有机高分子基体的表面上,并在结合件上设置可供有机高分子基体中的气溶胶形成基质均匀稳定地传输至发热件的第一通孔。则在使用时,由于气溶胶形成基质中的有机物的表面张力与有机高分子基体表面自由能相近,在有效提高气溶胶形成基质传输效率的同时,能够将气溶胶形成基质中的香精或尼古丁等有效成分充分地传输发热件,以提高香气的还原度及烟雾的浓郁度。此外,采用包括有机高分子基体的多孔高分子吸液件代替多孔陶瓷吸液件,可有效提高气溶胶形成基质传输效率,能够良好地避免由于气溶胶形成基质供应不足而产生的雾化芯干烧、积碳、失效现象。
基于现有技术中存在的上述问题,本发明实施例的目的之四在于提供一种雾化芯制备方法。
为实现上述目的,本发明采用的技术方案是:提供一种雾化芯制备方法,包括如下步骤:
有机高分子基体制备:选用PDMS、PMMA、PI、PC、PET中的至少一种高分子材料,制备得到可吸附及传输气溶胶形成基质的有机高分子基体;
结合件制备:选用硅、玻璃、不锈钢中的至少一种材料制备得到结合件,并采用开孔工艺在所述结合件上加工出第一通孔,以获得开孔结合件;
键合连接:采用键合工艺将所述开孔结合件与所述有机高分子基体进行键合连接,以使所述开孔结合件贴合于所述有机高分子基体的表面上;
发热件制备:在所述有机高分子基体背离所述有机高分子基体的一面上形 成单质金属发热层或合金发热层,以使所述开孔结合件构成可将所述单质金属发热层或所述合金发热层结合并支撑于所述有机高分子基体的上的结合件。
可选的,在所述有机高分子基体制备步骤中,还包括以下步骤:
选择性地将所述有机高分子基体与骨架基体通过复合工艺进行组合,获得有机-无机复合基体。
可选的,在所述有机高分子基体制备步骤中,还包括以下步骤:
选择性地对所述有机高分子基体进行亲油疏水或亲水疏油特性改性。
本发明实施例中的上述一个或多个技术方案,与现有技术相比,至少具有如下有益效果之一:
本发明实施例中的雾化芯制备方法,选用有机高分子材料制备得到可吸附及传导气溶胶形成基质的有机高分子基体,并选择性对有机高分子基体进行亲油疏水或亲水疏油特性的改性,以及选择性将有机高分子基体与骨架基体通过复合工艺组合成有机-无机复合基体,以获得多孔高分子吸液件。接着在有机高分子基体的表面键合连接具有第一通孔的结合件,并在结合件形成发热层。由于气溶胶形成基质中的有机物的表面张力与多孔高分子吸液件表面自由能相近,且多孔高分子吸液件具有良好的亲油疏水或亲水疏油特性,在有效提高气溶胶形成基质传输效率的同时,能够将气溶胶形成基质中的香精或尼古丁等有效成分充分地传输至发热层,以提高香气的还原度及烟雾的浓郁度。此外,采用包括有机高分子基体的多孔高分子吸液件代替多孔陶瓷吸液件,可有效提高气溶胶形成基质传输效率,能够良好地避免由于气溶胶形成基质供应不足而产生的雾化芯干烧积碳现象。
附图说明
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳 动性的前提下,还可以根据这些附图获得其他的附图。
图1为本发明实施例提供的雾化芯的剖视结构示意图;
图2为图1中所示的雾化芯的结合件的俯视图;
图3为本发明实施例提供的雾化芯表面的温度场分布图。
其中,图中各附图标记:
1-多孔高分子吸液件;2-发热件;3-结合件;
4-第一通孔;5-第二通孔;6-孔道;7-电极。
具体实施方式
为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。
需要说明的是,当元件被称为“连接于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。“多个”的含义是一个或一个以上,除非另有明确具体的限定。
在本实用新型的描述中,需要理解的是,术语“中心”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电性连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。
在整个说明书中参考“一个实施例”或“实施例”意味着结合实施例描述的特定特征,结构或特性包括在本申请的至少一个实施例中。因此,“在一个实施例中”、“在一些实施例中”或“在其中一些实施例中”的短语出现在整个说明书的各个地方,并非所有的指代都是相同的实施例。此外,在一个或多个实施例中,可以以任何合适的方式组合特定的特征,结构或特性。
请一并参阅图1至2,现对本发明实施例提供的雾化芯进行说明。本发明实施例提供的雾化芯用于雾化器,其可在气溶胶发生装置的电源装置的电驱动下发热,将雾化器的储液腔中的气溶胶形成基质加热雾化形成烟雾,以供用户吸食而达到模拟吸烟的效果。
请进一步结合参阅图1,本发明实施例提供的雾化芯包括多孔高分子吸液件1、发热件2和结合件3。多孔高分子吸液件1的孔隙率为30~90%,多孔高分子吸液件1的孔径为1~300μm,多孔高分子吸液件1可以通过毛细作用力将气溶胶形成基质快速地吸附并储存于多孔高分子吸液件1的空隙中。多孔高分子吸液件1包括由高分子材料制成的有机高分子基体,有机高分子基体含有-CH基团,在键合连接过程中,在有机高分子基体的表面引入-OH基团,并代替了-CH基团,使得结合件3与有机高分子基体建立键合连接,从而使有机高分子基体的表面与结合件3贴合。由于气溶胶形成基质中的有机物(例如如植物提取香精、尼古丁等)的表面张力等于0.1至5倍的有机高分子基体表面自由能,因此气溶胶形成基质中的有机物的表面张力与有机高分子基体表面自由能相近,气溶胶形成基质中的有机物会在有机高分子基体的表面迅速铺展开, 并快速渗入有机高分子基体的空隙中,多孔高分子吸液件1可起到吸附及传导气溶胶形成基质的作用。优选地,气溶胶形成基质中的有机物的表面张力等于0.2至2倍的有机高分子基体表面自由能。发热件2可在通电后产生热量,对气溶胶形成基质进行加热雾化。结合件3的一面紧密结合于有机高分子基体的表面上,发热件2形成于结合件3背离有机高分子基体的一面上,则可通过结合件3将发热件2结合并支撑于有机高分子基体的表面上。
请进一步结合参阅图2,结合件3上贯穿设置有若干第一通孔4,结合件3上的第一通孔4可供有机高分子基体中的气溶胶形成基质传输至发热件2,以使有机高分子基体向发热件2提供气溶胶形成基质。则在雾化芯使用时,通过气溶胶发生装置的电源装置向雾化芯供电,发热件2在通电后产生热量,加热传输至发热件2上的气溶胶形成基质,以将气溶胶形成基质雾化形成可供用户吸食的烟雾。
本发明实施例提供的雾化芯,与现有技术相比,通过采用包括有机高分子基体的多孔高分子吸液件1,通过结合件3将发热件2结合并支撑于有机高分子基体的表面上,并在结合件3上设置可供有机高分子基体中的气溶胶形成基质均匀稳定地传输至发热件的第一通孔4。则在使用时,由于气溶胶形成基质中的有机物的表面张力与有机高分子基体表面自由能相近,在有效提高气溶胶形成基质传输效率的同时,能够将气溶胶形成基质中的香精或尼古丁等有效成分充分地传输发热件2,以提高香气的还原度及烟雾的浓郁度。此外,采用包括有机高分子基体的多孔高分子吸液件1代替多孔陶瓷吸液件,可有效提高气溶胶形成基质传输效率,能够良好地避免由于气溶胶形成基质供应不足而产生的雾化芯干烧、积碳、失效现象。
本发明实施例提供的雾化芯,与现有技术相比,通过采用包括有机高分子基体的多孔高分子吸液件1,结合件3与有机高分子基体建立键合连接,从而使有机高分子基体的表面与结合件3贴合,通过结合件3将发热件2结合并支撑于有机高分子基体的表面上,并在结合件3上设置可供有机高分子基体中的 气溶胶形成基质均匀稳定地传输至发热件2的第一通孔4。则在运输、使用过程中,避免因振动、跌落等情况而发生结合件3与有机高分子基体分离的情况,保证发热件2的气溶胶形成基质供应充足,能够良好地避免气溶胶形成基质供应不足而产生的雾化芯干烧、积碳、失效。可以理解地,结合件3与有机高分子基体分离会导致结合件3传输至发热件2的气溶胶形成基质不足,发热件2的气溶胶形成基质供应不足会导致发热件2温度过高,从而产生有害物质,以及产生积碳现象而影响口感,且严重情况下造成雾化芯失效。
在其中一些实施方式中,有机高分子基体由有机高分子材料制成,有机高分子基体具有改性为亲油疏水或者亲水疏油特性的属性,使得有机高分子基体在有效提高气溶胶形成基质传输效率的同时,能够将气溶胶形成基质中的香精或尼古丁等有效成分充分地传输至发热件2,以提高香气的还原度及烟雾的浓郁度。有机高分子基体可以是但不限于多孔PDMS基体、多孔PMMA基体、多孔PI基体、多孔PC基体和多孔PET基体中的至少一种。其中,由于聚二甲基硅氧烷(PDMS)与气溶胶形成基质具有较好的浸润性,具备优良的改性的能力,安全无毒,化学稳定性比较高,在-60~300℃的使用环境中不会发生物理化学变化,优先选用聚二甲基硅氧烷(PDMS)制备得到有机高分子基体。
在其中一些实施方式中,多孔高分子吸液件1还包括由无机材料制成的骨架基体,有机高分子基体与骨架基体通过复合工艺组合而成有机-无机复合基体,有机高分子基体可以是但不限于多孔PDMS基体、多孔PMMA基体、多孔PI基体、多孔PC基体和多孔PET基体中的至少一种,骨架基体可以是但不限于氧化物基体、氮化物基体、碳化物基体、硼化物基体、硅化物基体和氟化物基体中的至少一种。具体地,作为一种可实施方案,有机-无机复合基体可以由多孔PDMS基体与硅藻土基体复合而成,或者有机-无机复合基体也可以由多孔PI基体与硅藻土基体复合而成。
在其中一些实施方式中,多孔高分子吸液件1为新型多孔基体,新型多孔基体可以是但不限于多孔MOFs基体和多孔气凝胶基体中的至少一种。其中, 由于金属有机骨架化合物(MOFs)是一类由金属离子和有机配体通过配位键络合而成的多孔材料,其中金属离子大多为过渡金属离子,如Zn2+、Cu2+、Ni2+、Pd2+、Ru2+、Co2+等,有机配体可以是但不限于含氮杂环有机配体、含羧基有机配体、含氮杂环与羧酸混合配体或两种羧酸混合配体中的至少一种,与传统的无机多孔材料相比,MOFs具备高孔隙和高比表面积,此外有机成分的存在使MOFs具有可裁剪性,MOFs结构的多样性使其功能也具有多样性。其中,多孔气凝胶基体可以是但不限于多孔氧化铝气凝胶基体。
在其中一些实施方式中,结合件3为结合于有机高分子基体表面上的结合层,结合层可以是但不限于硅层、玻璃层、不锈钢层中的至少一种。由于多孔高分子吸液件1包括有机高分子基体,采用上述硬度大、耐高温、易开孔加工的硅、玻璃、不锈钢材质制作结合件3,使得发热件2能够稳固地结合于柔性的有机高分子基体表面上。此外,请结合参阅图3,由于采用硅、玻璃、不锈钢等刚性材质制作的结合件3,结合件3具有致密平整或致密光滑的表面,在发热件2为发热层时,不仅有利于加工发热层,还使得发热层能够保持良好的连续性与厚度的均匀一致性,便于优化电阻的分布,使加热区域的温度场分布更均匀。并且结合件3隔断发热层2与多孔改性吸液件1的直接热量交换,克服传统雾化芯中吸液件与加热件直接热量交换而产生多孔高分子吸液件1被加热碳化现象。
在其中一些实施方式中,发热件2可以是但不限于发热层、发热膜、发热丝、发热网中的任意一种。
请进一步结合参阅图1,在其中一些实施例中,结合件3上设置有多个第一通孔4,结合件3为层叠设置于有机高分子基体上的结合层,发热件2为层叠设置于结合层上的发热层,发热层上对应各第一通孔4的位置分别设有第二通孔5,各第一通孔4与相应第二通孔5贯通,以使贯通的第一通孔4与第二通孔5形成用于传输和/或存储气溶胶形成基质的孔道6。该实施例中,结合件3上的第一通孔4与发热层上的第二通孔5贯通,形成用于传输和/或存储气溶 胶形成基质的孔道6,发热层发热时可直接加热流经孔道6中的气溶胶形成基质,使气溶胶形成基质均匀受热,克服传统雾化芯对气溶胶形成基质加热不均匀且雾化芯容易发生干烧积碳的问题。请进一步结合参阅图2,在其中一些实施例中,为了保证向发热层2传输气溶胶形成基质的均匀性及较高的导液速率,在结合件3上设置有多个第一通孔4。可以理解地,在其中一些实施例中,多个第一通孔4呈矩阵的形式布置于结合件3上,相邻两个第一通孔4之间的间距相等。在其他一些实施例中,多个第一通孔4的分布可根据加热区域的温度场分布进行调整,在温度高的区域增加第一通孔4的数量,在温度低的区域减少第一通孔4的数量,使加热区域的温度场分布与气溶胶形成基质的导液速率相匹配,不仅能够良好地避免由于气溶胶形成基质供应不足而产生的雾化芯干烧积碳现象,还能够良好地避免由于气溶胶形成基质供应过多而产生的雾化芯雾化效率降低现象。
可以理解地,在其中一些实施例中,第一通孔4的形状可以是圆形、方形、三角形、菱形,但不限于圆形、方形、三角形、菱形。例如第一通孔4的形状还可以是椭圆形、梯形、弯月形、梅花形等其他形状。在其中一些实施例中,第一通孔4的孔径为1~200μm。第一通孔4的孔径小而毛细作用强,可有效提高气溶胶形成基质传输效率,且第一通孔4的孔径小使得形成的烟雾粒径小。此外增加第一通孔4的数量,第一通孔4的数量增加使得成雾核心的数量增加,形成的烟雾更均匀。
在其中一些实施例中,雾化芯还包括用于供外部电源与发热件2电性连接的两个电极7,电极7设于发热件2或结合件3上,以方便发热件2与外部电源电性连接。电极7可以是但不限于通过印刷工艺形成于发热件2或结合件3上,发热件2为发热层时,发热层的厚度为10nm~30μm,结合件3的厚度为100um~2000um,结合件3的厚度设置需要考虑雾化芯强度和制造成本,结合件3的厚度小于100um时,雾化芯的强度不足,结合件3的厚度大于2000um时,雾化芯的制造成本较高。相应地,当结合件3为石英玻璃结合层或结合板 时,石英玻璃结合层或结合板的厚度控制在300~1000um之间,以保证贯穿设置于石英玻璃结合层或结合板上的第一通孔4具有一定的轴向长度,延长气溶胶形成基质流经第一通孔4的时间,有利于气溶胶形成基质均匀受热雾化。此外,在石英玻璃结合层或结合板上通过印刷工艺形成电极7,使得电极7的设置位置不受限制,既可图形化处理电极7,更加有利于优化电极7的位置分布,而且可增强电极7结合的牢固性,有效防止电极脱落,延长雾化芯的使用寿命。而且,石英玻璃为医用级材料,具有安全可靠的优点,因此,采用石英玻璃结合层或结合板的雾化芯同样具有安全可靠的优势。
本发明实施例还提供一种雾化器,雾化器包括上述任一实施例提供的雾化芯。因雾化器具有上述任一实施例提供的雾化芯的全部技术特征,故其具有雾化芯相同的技术效果。
本发明实施例还提供一种气溶胶发生装置,气溶胶发生装置包括上述任一实施例提供的雾化芯或上述任一实施例提供的的雾化器。因气溶胶发生装置具有上述任一实施例提供的雾化芯或雾化器的全部技术特征,故其具有雾化芯相同的技术效果。
本发明实施例还提供一种可制备上述雾化芯的雾化芯制备方法,本发明实施例中的雾化芯制备方法包括如下步骤:
步骤S1,有机高分子基体制备:选用聚二甲基硅氧烷(PDMS)、聚酰胺(PI)、聚甲基丙烯酸甲酯(PMMA)、聚碳酸酯(PC)、聚对苯二甲酸乙二醇酯(PET)中的至少一种高分子材料制备得到可吸附及传导气溶胶形成基质的有机高分子基体,此时有机高分子基体可构成多孔高分子吸液件1。其中,由于聚二甲基硅氧烷(PDMS)与气溶胶形成基质具有较好的浸润性,具备优良的改性的能力,安全无毒,化学稳定性比较高,在-60~300℃的使用环境中不会发生物理化学变化,优先选用聚二甲基硅氧烷(PDMS)制备得到可吸附及传输气溶胶形成基质的有机高分子基体。
步骤S2,结合件制备:选用硅、玻璃、不锈钢中的至少一种材料制备得到 结合件3,并采用开孔工艺在结合件3上加工出若干第一通孔4,以获得开孔结合件3。
步骤S3,键合连接:采用键合技术将开孔结合件3与有机高分子基体进行键合连接,以使开孔结合件3无缝隙地紧密贴合于多孔高分子吸液件1的表面上。
步骤S4,发热件制备:在开孔结合件3背离多孔高分子吸液件1的一面上形成单质金属发热层或合金发热层,以使开孔结合件3构成可将发热层结合并支撑于有机高分子基体的表面上的结合件3。
步骤S5,电极制备步骤:采用厚膜印刷工艺,在发热层或结合件3上形成两个电极7。
上述有机高分子基体制备步骤S1中,有机高分子材料可以是但不限于PDMS、PMMA、PI、PC、PET中的至少一种。
上述有机高分子基体制备步骤中,在所述有机高分子基体制备步骤中,还包括以下步骤:选择性地对所述有机高分子基体进行亲油疏水或亲水疏油特性改性。可以理解地,为了使得PMMA、PI、PC、PET等有机高分子材料制备的有机高分子基体具有良好的亲油疏水或亲水疏油特性,可选择性地针对有机高分子基体进行改性,改性方法包括但不限于紫外/臭氧改性法、等离子体改性法、表面活化剂法、接枝共聚法、电晕放电仪法中的至少一种,有机高分子基体的孔隙率为30~80%,有机高分子基体的孔径为1~100μm。具体地,针对上述步骤S1中的有机高分子基体的改性,以紫外臭氧改性法对有机高分子基体样品进行改性为例进行说明:(1)样品清洗干净备用;(2)将样品面向上放置,置于一真空腔室中;(3)样品正上方5mm处,安装有准分子紫外灯;(4)将腔室真空度抽至1Pa左右,通入臭氧,打开准分子紫外灯,照射24h。
上述有机高分子基体制备步骤中,还包括以下步骤:选择性地将所述有机高分子基体与骨架基体通过复合工艺进行组合,获得有机-无机复合基体。有机高分子基体可以是但不限于多孔PDMS基体、多孔PMMA基体、多孔PI基体、 多孔PC基体和多孔PET基体中的至少一种,骨架基体可以是但不限于氧化物基体、氮化物基体、碳化物基体、硼化物基体、硅化物基体和氟化物基体中的至少一种。具体地,作为一种可实施方案,可将多孔PDMS基体与硅藻土基体复合而成有机-无机复合基体,也可以将多孔PI基体与硅藻土基体复合而成有机-无机复合基体。
需要说明的是,上述步骤S1中根据使用场景的需要,选择性采用改性方法对有机高分子基体进行亲油疏水或亲水疏油特性的改性。例如,根据雾化芯使用场景来进行此部分工作,以选用聚二甲基硅氧烷(PDMS)制备得到可吸附及传输气溶胶形成基质的有机高分子基体为例,由于多孔PDMS基体具有较低的表面自由能,拥有极强的亲油、疏水能力,其亲油疏水特性在雾化气溶胶形成基质的应用场景不需要做改性;但是,在水溶性溶液使用场景需对多孔PDMS基体进行亲水疏油改性。
上述开孔结合件制备步骤S2中,第一通孔4形状包括但不限于圆形、方形、菱形、矩形、锥形、不规则形状等;当结合件3为硅板或硅层时,开孔工艺包括但不限于湿法刻蚀、干法刻蚀、激光烧蚀等。当结合件3为玻璃板或玻璃层时,开孔工艺包括但不限于喷砂法、光敏玻璃法、聚焦放电法、等离子刻蚀法、激光烧蚀法、电化学法、激光诱导刻蚀法。当结合件3为不锈钢板时,开孔工艺包括但不限于湿法腐蚀、激光烧蚀等。可以理解地,上述开孔结合件制备步骤S2中,也可以采用有序孔开孔工艺在结合件3上开设若干第一通孔4,以制备获得有序孔结合件3,有序孔结合件3可提高气溶胶形成基质传输的速率与均匀性。
上述键合连接步骤S3中,采用键合技术将开孔结合件3键合连接于有机高分子基体的表面,使得开孔结合件3能够无缝隙地紧密贴合于有机高分子基体的表面,使得有机高分子基体中气溶胶形成基质,能够通过开孔结合件3上的第一通孔4充分地传输至发热层,有效避免干烧。键合技术包括但不限于胶键合、热键合、阳极键合技术等。
上述发热层制备S4中,发热层采用厚膜印刷或薄膜沉积工艺形成于结合件3上,制备发热层的材料包括但不限于Pt、Pb、Rh、NiCr等单质金属或合金。发热层的制备方法包括但不限于厚膜印刷、薄膜沉积等,其中薄膜沉积方法包括但不限于物理气相沉积(磁控溅射、电子束蒸发、热蒸发、ALD等)和化学气相沉积(PECVD、MOCVD等)。当采用PVD工艺制备发热层时,发热层的厚度控制在10nm~5um。当采用印刷工艺制备发热层时,发热层的厚度控制在5~30um。
上述步骤S5中的电极制备步骤中,其中一种方式是先在结合件3上形成电极7,然后在结合件3以及电极7上制备发热层;其中另一种方式是先在结合件3上制备发热层2,然后在发热层2上形成电极7。需要注意的是,先在结合件3上制备发热层2,然后在结合件3上形成电极7,需要保证发热层2与两个电极7电性连接。
本发明实施例提供的雾化芯制备方法,与现有技术相比,选用有机高分子材料制备得到可吸附及传导气溶胶形成基质的有机高分子基体,并选择性对有机高分子基体进行亲油疏水或亲水疏油特性的改性,以及选择性将有机高分子基体与骨架基体通过复合工艺组合成有机-无机复合基体,以获得多孔高分子吸液件1。接着在有机高分子基体的表面键合连接具有第一通孔4的结合件3,并在结合件3形成发热层。由于气溶胶形成基质中的有机物的表面张力与多孔高分子吸液件1表面自由能相近,且多孔高分子吸液件1具有良好的亲油疏水或亲水疏油特性,在有效提高气溶胶形成基质传输效率的同时,能够将气溶胶形成基质中的香精或尼古丁等有效成分充分地传输至发热层,以提高香气的还原度及烟雾的浓郁度。此外,采用包括有机高分子基体的多孔高分子吸液件1代替多孔陶瓷吸液件,可有效提高气溶胶形成基质传输效率,能够良好地避免由于气溶胶形成基质供应不足而产生的雾化芯干烧积碳现象。
上述步骤S1中的有机高分子基体制备(以有机高分子基体为多孔PDMS基体为例):(1)按照PDMS、固化剂、二甲基硅油的质量比10:1:10称取原 料组分,并将各原料组分置于一洁净烧杯中,充分搅拌至混合均匀,形成PDMS溶液。(2)向上述步骤(1)中的PDMS溶液中加入造孔剂,造孔剂可选用NaCl颗粒或白砂糖颗粒,超声分散后置于离心管中,并在10000rpm离心5min,以确保NaCl颗粒或白沙糖充分进入PDMS溶液的内部。离心结束后,使用吸管小心去除上清液,然后置于80℃的干燥箱中聚合2h,聚合得到PDMS弹性体。(3)将上述步骤(2)中的PDMS弹性体分别置于无水乙醇和去离子水中,超声洗涤2~3次以除掉NaCl颗粒或白砂糖颗粒和多余的二甲基硅油,最后将PDMS弹性体置于真空恒温干燥箱中,80℃干燥12h,得到多孔PDMS材料。由于多孔PDMS基体具有较低的表面自由能,拥有极强的亲油、疏水能力,因此可通过PDMS材料可制备得到具有良好的亲油疏水的有机高分子基体。需要注意的是,除PDMS高分子材料以外的高分子材料,如PMMA材料、PI材料、PC材料、MOFs材料或PET材料等,根据使用场景的需要,可通过紫外/臭氧改性法、等离子体改性法、表面活化剂法、接枝共聚法、电晕放电仪法中的至少一种改性方法,对高分子材料制成的有机高分子基体进行亲油疏水或亲水疏油改性后,才能制备获得具有良好的亲油疏水或亲水疏油特性的有机高分子基体。但是,如果雾化芯使用场景为水溶性溶液,则需要通过紫外/臭氧改性法、等离子体改性法、表面活化剂法、接枝共聚法、电晕放电仪法中的至少一种改性方法对多孔PDMS基体进行亲水疏油改性。
上述步骤S2中的开孔结合件3制备(以石英玻璃为例):(1)将石英玻璃依次进行丙酮、无水乙醇、去离子水超声清洗,烘干备用;(2)通过皮秒激光在石英玻璃上产生变性区域,被激光照射后,玻璃变得容易被腐蚀液腐蚀;(3)将激光处理过的玻璃放到氢氟酸溶液中进行刻蚀,形成有序孔玻璃板。
上述步骤S3中的有机高分子基体与开孔结合件3键合连接(以多孔PDMS基体与石英玻璃为例):(1)将制备得到的多孔PDMS基体、有序孔玻璃板清洗干净,保持表面清洁;(2)将上述多孔PDMS基体放入等离子清洗机内,将腔室真空度抽至13.33Pa;(3)用氧气反复冲洗真空腔室至少2次;(4)调 节腔室至氧气压力为20Pa左右;(5)打开射频电源使氧气电离,产生氧等离子体轰击多孔PDMS基体,持续1min左右;(6)将多孔PDMS基体取出,即可与有序孔玻璃板完成永久性键合,无缝隙贴合在一起。
上述PDMS与石英玻璃键合连接时,氧等离子体处理后的PDMS,其表面引入了-OH基团,并代替了-CH基团,形成Si-OH键。石英玻璃表面含有大量Si-O键,在氧等离子体处理的过程中,Si-O键被打断,从而表面形成大量的Si悬挂键,通过吸收空气中-OH,形成了Si-OH键。将处理后的PDMS与石英玻璃表面相贴合,两表面的Si-OH之间发生如下反应:2Si-OH→Si-O-Si+2H2O,从而在石英玻璃和PDMS之间形成了牢固的Si-O键结合。
上述步骤S4中的发热层的制备(以电阻比较稳定,而且高温下不容易氧化的铂金为例):(1)将键合好的样品清洗洁净备用;(2)将样品石英玻璃面向上放置,传递至磁控溅射真空腔室中;(3)将真空腔室真空度,抽至10-4Pa,开始通入工作气体Ar,Ar流量设置为60sccm,直流电源功率设置为150W,衬底盘转速为20rpm;(镀膜前,把镀膜的环境抽到一个高真空的状态)(4)调节真空腔室真空度为1.0Pa,打开靶材挡板,依次沉积Ti和Pt,Ti作为粘附层。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。

Claims (15)

  1. 一种雾化芯,其特征在于,包括:
    多孔高分子吸液件,用于吸附及传输气溶胶形成基质,所述多孔高分子吸液件包括由有机高分子材料制成的有机高分子基体;
    发热件,用于在通电后加热并雾化气溶胶形成基质;以及
    结合件,用于将所述发热件结合于所述有机高分子基体上;
    其中,所述结合件设置于所述有机高分子基体上,所述发热件形成于所述结合件背离所述有机高分子基体的一面上,所述结合件上贯穿设置有用于供所述多孔高分子吸液件中的气溶胶形成基质传输至所述发热件的第一通孔。
  2. 如权利要求1所述的雾化芯,其特征在于,所述有机高分子基体与所述结合件通过键合连接,以使所述有机高分子基体贴合于所述结合件上。
  3. 如权利要求1所述的雾化芯,其特征在于,所述多孔高分子吸液件还包括由无机材料制成的骨架基体,所述骨架基体与所述有机高分子基体组合成有机-无机复合基体。
  4. 如权利要求1所述的雾化芯,其特征在于,所述有机高分子基体为多孔PDMS基体、多孔PMMA基体、多孔PI基体、多孔PC基体和多孔PET基体中的至少一种。
  5. 如权利要求1所述的雾化芯,其特征在于,所述多孔高分子吸液件为多孔MOFs基体和多孔气凝胶基体中的至少一种。
  6. 如权利要求1所述的雾化芯,其特征在于,所述结合件为硅层、玻璃层、不锈钢层中的至少一种。
  7. 如权利要求1所述的雾化芯,其特征在于,所述结合件的厚度为100~2000μm。
  8. 如权利要求1至7任一项所述的雾化芯,其特征在于,所述结合件上设置有多个所述第一通孔,所述发热件上对应各所述第一通孔的位置分别设有第 二通孔,各所述第一通孔与相应所述第二通孔贯通,以使贯通的所述第一通孔与所述第二通孔形成用于传输和/或存储气溶胶形成基质的孔道。
  9. 如权利要求8所述的雾化芯,其特征在于,所述结合件为结合层,所述发热件为层叠设置于所述结合层上的发热层。
  10. 如权利要求8所述的雾化芯,其特征在于,所述第一通孔的孔径为1~200μm。
  11. 一种雾化器,其特征在于,包括如权利要求1至10任一项所述的雾化芯。
  12. 一种气溶胶发生装置,其特征在于,包括如权利要求1至10任一项所述的雾化芯或如权利要求11所述的雾化器。
  13. 一种雾化芯制备方法,其特征在于,包括如下步骤:
    有机高分子基体制备:选用PDMS、PMMA、PI、PC、PET中的至少一种高分子材料,制备得到可吸附及传输气溶胶形成基质的有机高分子基体;
    结合件制备:选用硅、玻璃、不锈钢中的至少一种材料制备得到结合件,并采用开孔工艺在所述结合件上加工出第一通孔,以获得开孔结合件;
    键合连接:采用键合工艺将所述开孔结合件与所述有机高分子基体进行键合连接,以使所述开孔结合件贴合于所述有机高分子基体的表面上;
    发热件制备:在所述有机高分子基体背离所述有机高分子基体的一面上形成单质金属发热层或合金发热层,以使所述开孔结合件构成可将所述单质金属发热层或所述合金发热层结合并支撑于所述有机高分子基体的上的结合件。
  14. 如权利要求13所述的雾化芯制备方法,其特征在于,在所述有机高分子基体制备步骤中,还包括以下步骤:
    选择性地将所述有机高分子基体与骨架基体通过复合工艺进行组合,获得有机-无机复合基体。
  15. 如权利要求13所述的雾化芯制备方法,其特征在于,在所述有机高分子基体制备步骤中,还包括以下步骤:
    选择性地对所述有机高分子基体进行亲油疏水或亲水疏油特性改性。
PCT/CN2023/100874 2022-11-25 2023-06-16 雾化芯、雾化器、气溶胶发生装置及雾化芯制备方法 Ceased WO2024108992A1 (zh)

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