WO2024108983A1 - Forklift starting anti-rollback control method, forklift automatic parking control method and forklift control system - Google Patents

Forklift starting anti-rollback control method, forklift automatic parking control method and forklift control system Download PDF

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Publication number
WO2024108983A1
WO2024108983A1 PCT/CN2023/100193 CN2023100193W WO2024108983A1 WO 2024108983 A1 WO2024108983 A1 WO 2024108983A1 CN 2023100193 W CN2023100193 W CN 2023100193W WO 2024108983 A1 WO2024108983 A1 WO 2024108983A1
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Prior art keywords
forklift
slope
speed
accelerator pedal
mass
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PCT/CN2023/100193
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French (fr)
Chinese (zh)
Inventor
张冬林
毕胜
白迎春
师学银
郑小东
夏光
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安徽合力股份有限公司
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Publication of WO2024108983A1 publication Critical patent/WO2024108983A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/02Conjoint control of vehicle sub-units of different type or different function including control of driveline clutches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/04Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
    • B60W10/06Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of combustion engines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/10Conjoint control of vehicle sub-units of different type or different function including control of change-speed gearings
    • B60W10/101Infinitely variable gearings
    • B60W10/105Infinitely variable gearings of electric type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W30/00Purposes of road vehicle drive control systems not related to the control of a particular sub-unit, e.g. of systems using conjoint control of vehicle sub-units
    • B60W30/18Propelling the vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W40/00Estimation or calculation of non-directly measurable driving parameters for road vehicle drive control systems not related to the control of a particular sub unit, e.g. by using mathematical models
    • B60W40/10Estimation or calculation of non-directly measurable driving parameters for road vehicle drive control systems not related to the control of a particular sub unit, e.g. by using mathematical models related to vehicle motion
    • B60W40/105Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W40/00Estimation or calculation of non-directly measurable driving parameters for road vehicle drive control systems not related to the control of a particular sub unit, e.g. by using mathematical models
    • B60W40/12Estimation or calculation of non-directly measurable driving parameters for road vehicle drive control systems not related to the control of a particular sub unit, e.g. by using mathematical models related to parameters of the vehicle itself, e.g. tyre models
    • B60W40/13Load or weight
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W50/00Details of control systems for road vehicle drive control not related to the control of a particular sub-unit, e.g. process diagnostic or vehicle driver interfaces
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

Definitions

  • the invention relates to the field of vehicle slope parking and starting assistance, in particular to a forklift starting anti-slip and automatic parking control method and control system.
  • the object of the present invention is to provide a forklift start-up anti-slope and automatic parking control method and control system to solve the problems raised in the above-mentioned background technology.
  • the present invention provides the following technical solutions:
  • a forklift start-up anti-slip control method comprises the following steps:
  • the forklift status information includes accelerator pedal status information, brake pedal status information, vehicle speed status, and ramp information of the forklift's current location.
  • the forklift status information includes accelerator pedal status information, brake pedal status information, vehicle speed status, and ramp information of the forklift's current location.
  • the forklift mass is obtained through the forklift's ramp-mass-deceleration diagram and the forklift's current position ramp information and forklift deceleration information.
  • the forklift deceleration is obtained by a forklift speed sensor, firstly, the speed v1 of the forklift at the previous moment is obtained by using the forklift, and then the speed v2 at the current moment is obtained, and the time difference is the acquisition frequency time The interval ⁇ t; the braking deceleration
  • the ramp-mass-deceleration diagram of the forklift is obtained by the following steps;
  • Step 1 Set the empty mass of the forklift to m 0 , the load range to m 1 ⁇ m y , and evenly divide the load range into y-1 segments with a total of y points, namely m 1 ,m 2 ,m 3 ...m y-2 ,m y-1 , my .
  • the working mass of the forklift is m 0 ,m 1 +m 0 ,m 2 +m 0 ,m 3 +m 0 ...m y-2 +m 0 ,m y-1 +m 0 ,m y +m 0 ;
  • the slope value is b%, the unit change difference of the slope value is adjusted to c%, and the upper limit of the slope value is (b+cx)%;
  • the slope-mass-deceleration diagram determines that the number of experimental tests is (y+1) ⁇ (x+1);
  • Step 2 Drive the unloaded forklift up a slope with a gradient value of b% at a reasonable speed v. After going up the slope, the driver immediately releases the accelerator pedal and does not perform any operation on the accelerator pedal and the brake pedal.
  • the speed sensor collects and records the current braking deceleration a10 ; add cargo with a mass of m1 , and the mass of the forklift is ( m0 + m1 ); repeat step b, collect and record the current braking deceleration a10 , and repeat step 4b until the braking decelerations corresponding to different loads at all slope values of b% are collected;
  • Step 3 Keeping the other conditions unchanged, adjust the slope values to b%, (b+2)%, ..., (b+2x-2)%, (b+2x)% respectively and repeat step 4b to obtain the braking deceleration values corresponding to the working mass of the forklift being m 0 , m 1 +m 0 , m 2 +m 0 , m 3 +m 0 ...m y-2 +m 0 ,m y-1 +m 0 ,m y +m 0 as (a 00 ,a 01 ...a 0y-1 ,a 0y ),(a 10 ,a 11 ...a 1y-1 ,a 1y )...(a x0 ,a x1 ...a xy-1 ,a xy );
  • Step 4 After obtaining the braking deceleration values corresponding to (y+1) ⁇ (x+1) different slopes and different working masses, use (m 0 ,b,a 00 );(m 1 ,b+2,a 11 )...(m y-1 ,b+2x-2,a (x-1)(y-1) );(m y ,b+2x,a xy ), these (y+1) ⁇ (x+1) sets of data to determine xy planes, and connect the xy planes to obtain the slope-mass-deceleration diagram.
  • Ft is the critical driving force
  • Ff is the friction force
  • G is the weight of the forklift
  • is the slope angle where the forklift is located
  • Ft is the critical driving force
  • Ff is the friction force
  • G is the weight of the forklift
  • is the slope angle where the forklift is located.
  • the target speed of the engine is obtained by querying the engine universal characteristic curve and the target output torque, and the target output torque is
  • Ft is the aforementioned critical driving force
  • Ttq is the target output torque of the engine
  • ig is the transmission speed ratio
  • i0 is the main reducer speed ratio
  • ⁇ t is the mechanical efficiency of the entire transmission system
  • r is the wheel rolling radius.
  • the second invention object of the present invention is to provide a forklift ramp automatic parking control method, comprising the following steps: obtaining forklift speed information, accelerator pedal information, and ramp information of the forklift's current location,
  • the obtained forklift status information is processed to determine whether the forklift meets the automatic parking condition. If the automatic parking condition on the slope is met, the parking brake solenoid valve is turned on for braking, and the forklift automatically parks on the slope.
  • the third invention object of the present invention is to provide a forklift control system, comprising:
  • a vehicle speed sensor is installed at the wheel of the forklift to collect vehicle speed information
  • a brake pedal signal sensor which is installed on the brake pedal and is used to collect the driver's operation signal on the brake pedal;
  • An accelerator pedal switch signal sensor is installed on the accelerator pedal and is used to collect the driver's operation signal on the accelerator pedal;
  • An engine speed sensor which is mounted on the engine output shaft and is used to collect engine speed signals
  • a vehicle gear position signal sensor which is installed on the gear position operating handle and is used to collect signals of whether the vehicle is currently in forward gear, reverse gear or neutral gear;
  • a slope sensor which is mounted on the vehicle body and is used to collect a slope signal of the forklift
  • a parking brake solenoid valve wherein the parking brake solenoid valve is a switch valve
  • a processor wherein the input end of the processor is respectively connected to the vehicle speed sensor, the brake pedal signal sensor, the accelerator pedal switch signal sensor, the engine speed sensor, the vehicle gear signal, and the slope sensor, and the output end of the processor is connected to the parking brake solenoid valve.
  • the present invention has the following beneficial effects:
  • the automatic parking on a slope and the anti-slip control method for a forklift when starting on different slopes proposed in the present invention can improve the driver's driving experience, greatly reduce the driver's fatigue level during driving, improve driving safety, and can independently judge and actively brake when an emergency occurs, further avoiding the occurrence of safety accidents.
  • the forklift slope start anti-slip auxiliary function proposed by the present invention can effectively prevent the forklift from sliding backwards due to improper cooperation of the driver when the forklift starts on a slope.
  • the forklift hill start anti-slip auxiliary function proposed by the present invention can effectively avoid the phenomenon of wheel slippage caused by the actual driving force greatly exceeding the required critical driving force due to the driver's improper operation of the accelerator pedal during the hill start process, and can effectively increase the actual service life of the wheel.
  • the present invention can quickly, conveniently and economically realize the active safety braking function of the forklift on the slope by collecting signals from slope sensors, vehicle speed sensors, accelerator pedal switch signal sensors and brake pedal signal sensors.
  • FIG1 is a slope-mass-deceleration diagram of the present embodiment
  • FIG. 2 is a schematic diagram of force analysis of adjacent driving forces in this embodiment.
  • a forklift control system is applied to a forklift and includes a vehicle speed sensor, a brake pedal signal sensor, an accelerator pedal switch signal sensor, an engine speed sensor, a vehicle gear signal sensor, a slope sensor, a parking brake solenoid valve and a processor.
  • the vehicle speed sensor is installed at the wheel of the forklift to collect vehicle speed information;
  • the brake pedal signal sensor is installed on the brake pedal to collect the driver's operation signal of the brake pedal;
  • the accelerator pedal switch signal sensor is installed on the accelerator pedal to collect the driver's operation signal of the accelerator pedal;
  • the engine speed sensor is installed on the engine output shaft to collect the engine speed signal;
  • the vehicle gear signal sensor is installed on the gear operating handle to collect the signal that the vehicle is currently in forward gear, reverse gear or neutral gear;
  • the slope sensor is installed on the vehicle body to collect the slope signal of the forklift;
  • the parking brake solenoid valve is a switch valve;
  • the input end of the processor is respectively connected to the vehicle speed sensor, brake pedal signal sensor, accelerator pedal switch signal sensor, engine speed sensor, vehicle gear signal, slope sensor, and the output end of the processor is connected to the parking brake solenoid valve.
  • a control method for automatic parking of a forklift on a ramp is performed according to the following steps:
  • the vehicle speed sensor, accelerator pedal switch signal sensor, and slope sensor collect vehicle speed signals, driver's accelerator pedal operation signals, and slope angle signals, respectively.
  • the collected signals are input into the processor to determine whether the automatic slope parking condition has been entered. If the vehicle speed information detection signal is less than 3km/h, the accelerator pedal switch signal sensor detection signal is zero, and the slope angle signal detection is greater than 2 degrees. If the above three signal conditions are met at the same time, it is determined that the automatic slope parking condition has been entered. If the automatic slope parking condition is met, the processor controls the parking brake solenoid valve to open for braking, and the forklift automatically parks on the slope;
  • a control method for preventing a vehicle from sliding down a slope when starting with different slopes is provided, wherein the control method is performed in the following steps:
  • the accelerator pedal switch signal sensor and the brake pedal signal sensor respectively collect the driver's operation signals on the accelerator pedal and the brake pedal. If the driver does not output any operation signal to the accelerator pedal and the brake pedal, the vehicle speed sensor collects the braking deceleration.
  • the braking deceleration collection method uses the speed sensor to collect the speed v1 at the previous moment and the speed v2 at the current moment. The time difference is the collection frequency time interval ⁇ t.
  • the braking deceleration is
  • the slope sensor collects slope information and determines the current mass of the forklift through the slope-mass-deceleration diagram.
  • the slope-mass-deceleration empirical value diagram is obtained by the following method:
  • Step 1 Set the empty mass of the forklift to m 0 , the normal load range to m 1 ⁇ m y , and evenly divide the load range into y-1 sections with a total of y points, namely m 1 , m 2 , m 3 ...m y-2 ,m y-1 ,m y , so the working mass of the forklift is m 0 ,m 1 +m 0 ,m 2 +m 0 ,m 3 +m 0 ...m y-2 +m 0 ,m y-1 +m 0 ,m y +m 0 ; the slope value is b%, and the unit change difference of the slope value in this embodiment is c%, and the change value can be adjusted according to different actual conditions.
  • the value of c is 2, and the upper limit of the slope value is (b+2x)%.
  • the upper limit of the slope is also determined according to the actual set maximum working slope; the slope-mass-deceleration empirical value diagram determines that the number of experimental tests is (y+1) ⁇ (x+1);
  • Step 2 Drive the unloaded forklift at a reasonable speed v up a slope with a gradient value of b%. After going up the slope, the driver immediately releases the accelerator pedal and does not perform any operation on the accelerator pedal and the brake pedal.
  • the speed sensor collects and records the current braking deceleration a 10 ; add cargo with a mass of m 1 , and the mass of the forklift is (m 0 +m 1 ).
  • step b collect and record the current braking deceleration a 10 , and repeat step b until the braking decelerations corresponding to different loads at all slope values of b% are collected;
  • Step 3 Keeping the other conditions unchanged, adjust the slope values to b%, (b+2)%, ..., (b+2x-2)%, (b+2x)% respectively and repeat step 1b to obtain the braking deceleration values corresponding to the working mass of the forklift being m 0 ,m 1 +m 0 ,m 2 +m 0 ,m 3 +m 0 ...m y-2 +m 0 ,m y-1 +m 0 ,m y +m 0 as (a 00 ,a 01 ...a 0y-1 ,a 0y ),(a 10 ,a 11 ...a 1y-1 ,a 1y )...(a x0 ,a x1 ...a xy-1 ,a xy );
  • Step 4 after obtaining the braking deceleration values corresponding to different working masses of different slopes (y+1) ⁇ (x+1), use (m 0 ,b,a 00 );(m 1 ,b+2,a 11 )...(m y-1 ,b+2x-2,a (x-1)(y-1) );(m y ,b+2x,a xy ), these (y+1) ⁇ (x+1) groups of data to determine xy planes, and connect the xy planes to obtain the slope-mass-deceleration diagram;
  • the target engine speed through the driving force formula, critical driving force, and engine universal characteristic curve.
  • the engine speed n corresponding to the target output torque of the engine can be determined through the engine universal characteristic curve. This speed n is determined as the target speed.
  • Ttq is the target output torque of the engine
  • ig is the transmission speed ratio
  • i0 is the main reducer speed ratio
  • ⁇ t is the mechanical efficiency of the entire transmission system
  • r is the wheel rolling radius.
  • the driver engages the forward gear and slowly steps on the accelerator pedal.
  • the engine speed sensor collects the engine speed reaching the set target speed and the gear signal sensor detects that it is currently in the forward gear.
  • the forward gear clutch duty cycle is controlled to be 90%, and the processor controls the automatic release of the parking brake oil pressure valve. At this time, the whole vehicle is in a balanced state.
  • the control method for preventing forklifts from sliding downhill when starting at different slopes is as follows:
  • the current slope value information is collected through the slope angle signal as 5.5°, that is, a 10% slope.
  • the driving force formula determines the engine target output torque
  • S4 The driver puts the car in forward gear and slowly steps on the accelerator pedal.
  • the engine speed sensor collects the engine speed reaching the set target speed of 1400 r/min and the gear signal sensor detects that the car is currently in forward gear.
  • the processor The forward clutch duty ratio is controlled to 90%, and the parking brake oil pressure valve is automatically released. At this time, the vehicle is in a balanced state and will not slide down the slope.
  • the forklift automatic parking on slope and anti-slip control system and control method for starting with different slopes of the present invention can effectively realize the forklift automatic parking on slope and anti-slip control for starting with different slopes, thereby improving the safety of the counterbalanced forklift's parking and starting on slope and the driver's driving experience.

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Automation & Control Theory (AREA)
  • Physics & Mathematics (AREA)
  • Mathematical Physics (AREA)
  • Human Computer Interaction (AREA)
  • Forklifts And Lifting Vehicles (AREA)

Abstract

Disclosed in the present invention is a forklift starting anti-rollback control method, comprising the following steps: S1, collecting state information of a forklift so as to acquire the mass of the forklift; S2, calculating a critical driving force required for the forklift to start without rolling back on the basis of the collected state information of the forklift and the mass of the forklift; S3, calculating the target rotation speed of an engine on the basis of the critical driving force and a universal characteristic curve of the forklift engine; S4, when the forklift is in a forward gear state, stepping on an accelerator pedal of the forklift, enabling the engine to start up and reach the target rotation speed, and controlling the clutch duty ratio and releasing forklift braking so as to allow the forklift to be in a balanced state; and S5, continuously stepping on the accelerator pedal, throttling up, and allowing the forklift to slowly start on a ramp. The forklift starting anti-rollback control method may assist in ramp starting of forklifts, thereby reducing the fatigue degree of drivers during driving, and improving the driving safety; and may also autonomously judge and actively brake when an emergency occurs, thereby further avoiding safety accidents.

Description

一种叉车起步防溜坡及自动驻车控制方法和控制系统A forklift start-up anti-slip and automatic parking control method and control system 技术领域Technical Field
本发明涉及车辆坡道驻车及起步辅助领域,具体是一种叉车起步防溜坡及自动驻车控制方法和控制系统。The invention relates to the field of vehicle slope parking and starting assistance, in particular to a forklift starting anti-slip and automatic parking control method and control system.
背景技术Background technique
随着叉车的普及,许多叉车驾驶员经常在各种工况下使用叉车,其中也包括了坡道停车的工况。由于叉车自重和载重量都不轻,在坡道上常常因为驾驶员注意力不集中,采取制动措施较慢导致叉车溜坡,造成安全事故。且当叉车在半坡起步的时候,由于没有坡道辅助,常常需要驾驶员凭借自身经验控制油门与制动踏板,保证叉车不溜车。但是叉车工作质量相当大,往往经验丰富的驾驶员也无法保证叉车起步不溜坡。因此容易发生安全事故且造成轮胎打滑减少轮胎的使用寿命。With the popularity of forklifts, many forklift drivers often use forklifts in various working conditions, including parking on a slope. Since the forklift's own weight and load capacity are not light, the forklift often slides on the slope due to the driver's lack of concentration and slow braking measures, causing safety accidents. And when the forklift starts on a half-slope, since there is no slope assistance, the driver often needs to rely on his own experience to control the accelerator and brake pedals to ensure that the forklift does not slide. However, the working quality of the forklift is quite large, and often experienced drivers cannot ensure that the forklift does not slide when starting. Therefore, safety accidents are prone to occur and tires slip, reducing the service life of tires.
发明内容Summary of the invention
本发明的目的在于提供一种叉车起步防溜坡及自动驻车控制方法和控制系统,以解决上述背景技术中提出的问题。The object of the present invention is to provide a forklift start-up anti-slope and automatic parking control method and control system to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种叉车起步防溜坡控制方法,包括以下步骤:A forklift start-up anti-slip control method comprises the following steps:
S1、采集叉车状态信息,获取叉车质量;S1, collect forklift status information and obtain forklift quality;
S2、通过采集的叉车状态信息及叉车质量计算叉车起步且不溜坡的临界驱动力;S2, calculating the critical driving force for the forklift to start without sliding down the slope by collecting the forklift status information and the forklift mass;
S3、通过临界驱动力、叉车发动机万有特性曲线计算发动机的目标转速;S3, calculating the target speed of the engine through the critical driving force and the universal characteristic curve of the forklift engine;
S4、叉车处于前进挡状态下踩下叉车油门踏板,发动机启动并达到目标转速,控制离合占空比同时解除叉车制动,使得叉车处于平衡状态;S4: When the forklift is in the forward gear, press the accelerator pedal, the engine starts and reaches the target speed, the clutch duty cycle is controlled and the forklift brake is released at the same time, so that the forklift is in a balanced state;
S5、继续踩下油门踏板,增加油门,叉车在坡道上缓慢起步。S5. Continue to depress the accelerator pedal, increase the throttle, and the forklift starts slowly on the slope.
进一步方案,所述叉车状态信息包括油门踏板状态信息、制动踏板状态信息、车速状态、叉车当前所在位置坡道信息。In a further solution, the forklift status information includes accelerator pedal status information, brake pedal status information, vehicle speed status, and ramp information of the forklift's current location.
作为本发明进一步的方案:所述叉车状态信息包括油门踏板状态信息、制动踏板状态信息、车速状态、叉车当前所在位置坡道信息。As a further solution of the present invention: the forklift status information includes accelerator pedal status information, brake pedal status information, vehicle speed status, and ramp information of the forklift's current location.
作为本发明进一步的方案:所述叉车质量通过叉车的坡道-质量-减速度图以及叉车当前所在位置坡道信息、叉车减速度信息获取。As a further solution of the present invention: the forklift mass is obtained through the forklift's ramp-mass-deceleration diagram and the forklift's current position ramp information and forklift deceleration information.
作为本发明进一步的方案:所述叉车减速度通过叉车车速传感器获取,首先利用叉车获取叉车上一时刻的速度v1,然后获取当前时刻速度v2,时刻差为采集频率时 间间隔Δt;所述制动减速度 As a further solution of the present invention: the forklift deceleration is obtained by a forklift speed sensor, firstly, the speed v1 of the forklift at the previous moment is obtained by using the forklift, and then the speed v2 at the current moment is obtained, and the time difference is the acquisition frequency time The interval Δt; the braking deceleration
作为本发明进一步的方案:所述叉车的坡道-质量-减速度图通过以下步骤获取;As a further solution of the present invention: the ramp-mass-deceleration diagram of the forklift is obtained by the following steps;
步骤1、设定叉车空载质量为m0,载重量区间为m1~my,将载重量区间均匀分为y-1段共y个点,分别为m1,m2,m3...my-2,my-1,my,因此叉车工作质量为m0,m1+m0,m2+m0,m3+m0...my-2+m0,my-1+m0,my+m0;坡度值为b%,调节坡度值的单位变化差值为c%,坡度值上限为(b+cx)%;坡度-质量-减速度图确定实验测试次数为(y+1)×(x+1);Step 1. Set the empty mass of the forklift to m 0 , the load range to m 1 ~m y , and evenly divide the load range into y-1 segments with a total of y points, namely m 1 ,m 2 ,m 3 ...m y-2 ,m y-1 , my . Therefore, the working mass of the forklift is m 0 ,m 1 +m 0 ,m 2 +m 0 ,m 3 +m 0 ...m y-2 +m 0 ,m y-1 +m 0 ,m y +m 0 ; the slope value is b%, the unit change difference of the slope value is adjusted to c%, and the upper limit of the slope value is (b+cx)%; the slope-mass-deceleration diagram determines that the number of experimental tests is (y+1)×(x+1);
步骤2、将空载叉车以合理车速v驶上坡度值为b%的坡度,上坡道之后驾驶员立即松开油门踏板,不对油门踏板以及制动踏板采取任何的操作,通过所述速度传感器采集并记录当前制动减速度a10;添加质量为m1的货物,此时叉车质量为(m0+m1);重复步骤b,采集并记录当前制动减速度a10,重复步骤4b直至将所有坡度值为b%下的不同载重量对应的制动减速度采集;Step 2: Drive the unloaded forklift up a slope with a gradient value of b% at a reasonable speed v. After going up the slope, the driver immediately releases the accelerator pedal and does not perform any operation on the accelerator pedal and the brake pedal. The speed sensor collects and records the current braking deceleration a10 ; add cargo with a mass of m1 , and the mass of the forklift is ( m0 + m1 ); repeat step b, collect and record the current braking deceleration a10 , and repeat step 4b until the braking decelerations corresponding to different loads at all slope values of b% are collected;
步骤3、其余条件保持不变,分别调节坡度值为b%,(b+2)%,...,(b+2x-2)%,(b+2x)%并重复步骤4b,得到叉车工作质量为m0,m1+m0,m2+m0,m3+m0...my-2+m0,my-1+m0,my+m0时对应的制动减速度值分别为(a00,a01...a0y-1,a0y),(a10,a11...a1y-1,a1y)...(ax0,ax1...axy-1,axy);Step 3. Keeping the other conditions unchanged, adjust the slope values to b%, (b+2)%, ..., (b+2x-2)%, (b+2x)% respectively and repeat step 4b to obtain the braking deceleration values corresponding to the working mass of the forklift being m 0 , m 1 +m 0 , m 2 +m 0 , m 3 +m 0 ...m y-2 +m 0 ,m y-1 +m 0 ,m y +m 0 as (a 00 ,a 01 ...a 0y-1 ,a 0y ),(a 10 ,a 11 ...a 1y-1 ,a 1y )...(a x0 ,a x1 ...a xy-1 ,a xy );
步骤4、得到(y+1)×(x+1)个不同坡度不同工作质量分别对应的制动减速度值之后,用(m0,b,a00);(m1,b+2,a11)...(my-1,b+2x-2,a(x-1)(y-1));(my,b+2x,axy),这(y+1)×(x+1)组数据确定xy个平面,将xy个平面相连得到所述坡度-质量-减速度图。Step 4. After obtaining the braking deceleration values corresponding to (y+1)×(x+1) different slopes and different working masses, use (m 0 ,b,a 00 );(m 1 ,b+2,a 11 )...(m y-1 ,b+2x-2,a (x-1)(y-1) );(m y ,b+2x,a xy ), these (y+1)×(x+1) sets of data to determine xy planes, and connect the xy planes to obtain the slope-mass-deceleration diagram.
作为本发明进一步的方案:所述临界驱动力为临界驱动力为Ft=Gsinθ+Ffcosθ=mg(sinθ+μcosθ);As a further solution of the present invention: the critical driving force is F t =Gsinθ+F f cosθ=mg(sinθ+μcosθ);
其中Ft为临界驱动力,Ff为摩擦力,G为叉车重力,θ为叉车所在位置的坡面角度;Where Ft is the critical driving force, Ff is the friction force, G is the weight of the forklift, and θ is the slope angle where the forklift is located;
其中Ft为临界驱动力,Ff为摩擦力,G为叉车重力,θ为叉车所在位置的坡面角度。Where Ft is the critical driving force, Ff is the friction force, G is the weight of the forklift, and θ is the slope angle where the forklift is located.
作为本发明进一步的方案:所述发动机的目标转速通过发动机万有特征曲线和目标输出扭矩查询获得,所述目标输出扭矩为 As a further solution of the present invention: the target speed of the engine is obtained by querying the engine universal characteristic curve and the target output torque, and the target output torque is
其中Ft为前述所述临界驱动力,Ttq为发动机目标输出扭矩;ig为变速器速比;i0为主减速器速比;ηt为整个传动系的机械效率;r为车轮滚动半径。Wherein, Ft is the aforementioned critical driving force, Ttq is the target output torque of the engine; ig is the transmission speed ratio; i0 is the main reducer speed ratio; ηt is the mechanical efficiency of the entire transmission system; and r is the wheel rolling radius.
本发明的第二个发明目的是提供一种叉车坡道自动驻车控制方法,包括以下步骤:获取叉车车速信息、油门踏板信息、叉车当前所在位置坡道信息, The second invention object of the present invention is to provide a forklift ramp automatic parking control method, comprising the following steps: obtaining forklift speed information, accelerator pedal information, and ramp information of the forklift's current location,
对获取的上述叉车状态信息进行处理并判断叉车是否满足自动驻车工况,若满足坡道自动驻车工况,则开启驻车制动电磁阀进行制动,叉车自动坡道驻车。The obtained forklift status information is processed to determine whether the forklift meets the automatic parking condition. If the automatic parking condition on the slope is met, the parking brake solenoid valve is turned on for braking, and the forklift automatically parks on the slope.
作为本发明进一步的方案:所述叉车速度小于3km/h,油门踏板为零状态,叉车当前所在位置坡度为3°,三个判断条件同时满足时,则判断叉车进入坡道自动驻车工况。As a further solution of the present invention: when the forklift speed is less than 3 km/h, the accelerator pedal is in a zero state, and the slope of the forklift's current position is 3°, and the three judgment conditions are met at the same time, it is judged that the forklift enters the automatic parking condition on the slope.
本发明的第三个发明目的是提供一种叉车控制系统,包括:The third invention object of the present invention is to provide a forklift control system, comprising:
车速传感器,所述车速传感器在叉车车轮处安装车速传感器,用于采集车速信息;A vehicle speed sensor is installed at the wheel of the forklift to collect vehicle speed information;
制动踏板信号传感器,所述制动踏板信号传感器安装在制动踏板,用于采集驾驶员对制动踏板的操作信号;A brake pedal signal sensor, which is installed on the brake pedal and is used to collect the driver's operation signal on the brake pedal;
油门踏板开关信号传感器,所述油门踏板开关信号传感器安装在油门踏板,用于采集驾驶员对油门踏板的操作信号;An accelerator pedal switch signal sensor is installed on the accelerator pedal and is used to collect the driver's operation signal on the accelerator pedal;
发动机转速传感器,所述发动机转速传感器安装在发动机输出轴,用于采集发动机转速信号;An engine speed sensor, which is mounted on the engine output shaft and is used to collect engine speed signals;
车辆挡位信号传感器,所述车辆挡位信号传感器安装在挡位操作把,用于采集车辆当前处于前进挡、倒挡或是空挡的信号;A vehicle gear position signal sensor, which is installed on the gear position operating handle and is used to collect signals of whether the vehicle is currently in forward gear, reverse gear or neutral gear;
坡度传感器,所述坡度传感器安装在车身,用于采集叉车所处的坡度信号;A slope sensor, which is mounted on the vehicle body and is used to collect a slope signal of the forklift;
驻车制动电磁阀,所述驻车制动电磁阀为开关阀;A parking brake solenoid valve, wherein the parking brake solenoid valve is a switch valve;
处理器,所述处理器的输入端分别连接所述车速传感器、所述制动踏板信号传感器、所述油门踏板开关信号传感器、所述发动机转速传感器、所述车辆挡位信号,所述坡度传感器,所述处理器的输出端连接至所述驻车制动电磁阀。A processor, wherein the input end of the processor is respectively connected to the vehicle speed sensor, the brake pedal signal sensor, the accelerator pedal switch signal sensor, the engine speed sensor, the vehicle gear signal, and the slope sensor, and the output end of the processor is connected to the parking brake solenoid valve.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明提出的叉车坡道自动驻车及不同坡度起步防溜坡控制方法,可以提高驾驶员的驾驶体验,大大降低驾驶员在驾驶工作时的疲劳程度,提高了驾驶安全性,且在突发情况出现时能自主判断并进行主动制动,更进一步的避免了安全事故的发生。1. The automatic parking on a slope and the anti-slip control method for a forklift when starting on different slopes proposed in the present invention can improve the driver's driving experience, greatly reduce the driver's fatigue level during driving, improve driving safety, and can independently judge and actively brake when an emergency occurs, further avoiding the occurrence of safety accidents.
2、本发明提出的叉车坡道起步防溜坡辅助功能,能有效避免驾驶员在叉车坡道起步时由于配合不当造成叉车后溜的危险工况。2. The forklift slope start anti-slip auxiliary function proposed by the present invention can effectively prevent the forklift from sliding backwards due to improper cooperation of the driver when the forklift starts on a slope.
3、本发明提出的叉车坡道起步防溜坡辅助功能,能有效避免在坡道起步过程中由于驾驶员对油门踏板的操作不当,实际驱动力大大超过所需临界驱动力而导致车轮打滑的现象,可以有效提高车轮的实际使用寿命。3. The forklift hill start anti-slip auxiliary function proposed by the present invention can effectively avoid the phenomenon of wheel slippage caused by the actual driving force greatly exceeding the required critical driving force due to the driver's improper operation of the accelerator pedal during the hill start process, and can effectively increase the actual service life of the wheel.
4、本发明通过坡度传感器、车速等传感器、油门踏板开关信号传感器以及制动踏板信号传感器信号采集的方式,能快速便捷且经济的实现叉车坡道主动安全制动功能。 4. The present invention can quickly, conveniently and economically realize the active safety braking function of the forklift on the slope by collecting signals from slope sensors, vehicle speed sensors, accelerator pedal switch signal sensors and brake pedal signal sensors.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实施例坡度-质量-减速度图;FIG1 is a slope-mass-deceleration diagram of the present embodiment;
图2为本实施例邻近驱动力受力分析示意图。FIG. 2 is a schematic diagram of force analysis of adjacent driving forces in this embodiment.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-2,本发明实施例中,一种叉车控制系统,是应用在叉车上包括车速传感器、制动踏板信号传感器、油门踏板开关信号传感器、发动机转速传感器、车辆挡位信号传感器、坡度传感器、驻车制动电磁阀和处理器。Please refer to Figures 1-2. In an embodiment of the present invention, a forklift control system is applied to a forklift and includes a vehicle speed sensor, a brake pedal signal sensor, an accelerator pedal switch signal sensor, an engine speed sensor, a vehicle gear signal sensor, a slope sensor, a parking brake solenoid valve and a processor.
车速传感器在叉车车轮处安装车速传感器,用于采集车速信息;制动踏板信号传感器安装在制动踏板,用于采集驾驶员对制动踏板的操作信号;油门踏板开关信号传感器安装在油门踏板,用于采集驾驶员对油门踏板的操作信号;发动机转速传感器安装在发动机输出轴,用于采集发动机转速信号;车辆挡位信号传感器安装在挡位操作把,用于采集车辆当前处于前进挡、倒挡或是空挡的信号;坡度传感器安装在车身,用于采集叉车所处的坡度信号;驻车制动电磁阀为开关阀;处理器的输入端分别连接车速传感器、制动踏板信号传感器、油门踏板开关信号传感器、发动机转速传感器、车辆挡位信号,坡度传感器,处理器的输出端连接至驻车制动电磁阀。The vehicle speed sensor is installed at the wheel of the forklift to collect vehicle speed information; the brake pedal signal sensor is installed on the brake pedal to collect the driver's operation signal of the brake pedal; the accelerator pedal switch signal sensor is installed on the accelerator pedal to collect the driver's operation signal of the accelerator pedal; the engine speed sensor is installed on the engine output shaft to collect the engine speed signal; the vehicle gear signal sensor is installed on the gear operating handle to collect the signal that the vehicle is currently in forward gear, reverse gear or neutral gear; the slope sensor is installed on the vehicle body to collect the slope signal of the forklift; the parking brake solenoid valve is a switch valve; the input end of the processor is respectively connected to the vehicle speed sensor, brake pedal signal sensor, accelerator pedal switch signal sensor, engine speed sensor, vehicle gear signal, slope sensor, and the output end of the processor is connected to the parking brake solenoid valve.
一种用于叉车坡道自动驻车的控制方法,该控制方法是按如下步骤进行:A control method for automatic parking of a forklift on a ramp, the control method is performed according to the following steps:
车速传感器、油门踏板开关信号传感器、坡度传感器分别采集车速信号、驾驶员对油门踏板操作信号、坡度角度信号。通过采集的信号输入至处理器判断是否进入坡道自动驻车工况,若车速信息检测信号小于3km/h,油门踏板开关信号传感器检测信号为零、所述坡度角度信号检测大于2度。同时满足上述三个信号条件则判断进入坡道自动驻车工况。若满足坡道自动驻车工况,处理器控制开启所述驻车制动电磁阀进行制动,叉车自动坡道驻车;The vehicle speed sensor, accelerator pedal switch signal sensor, and slope sensor collect vehicle speed signals, driver's accelerator pedal operation signals, and slope angle signals, respectively. The collected signals are input into the processor to determine whether the automatic slope parking condition has been entered. If the vehicle speed information detection signal is less than 3km/h, the accelerator pedal switch signal sensor detection signal is zero, and the slope angle signal detection is greater than 2 degrees. If the above three signal conditions are met at the same time, it is determined that the automatic slope parking condition has been entered. If the automatic slope parking condition is met, the processor controls the parking brake solenoid valve to open for braking, and the forklift automatically parks on the slope;
一种用于不同坡度起步防溜坡的控制方法,该控制方法是按如下步骤进行:A control method for preventing a vehicle from sliding down a slope when starting with different slopes is provided, wherein the control method is performed in the following steps:
S1、在坡道自动驻车前,油门踏板开关信号传感器、制动踏板信号传感器分别采集驾驶员对油门踏板以及制动踏板的操作信号,若驾驶员对油门踏板以及制动踏板都没有操作信号输出,车速传感器采集制动减速度,制动减速度采集方式利用速度传感器采集上一时刻的速度v1,采集当前时刻速度v2,时刻差为采集频率时间间隔Δt, 则制动减速度为 S1. Before automatic parking on a slope, the accelerator pedal switch signal sensor and the brake pedal signal sensor respectively collect the driver's operation signals on the accelerator pedal and the brake pedal. If the driver does not output any operation signal to the accelerator pedal and the brake pedal, the vehicle speed sensor collects the braking deceleration. The braking deceleration collection method uses the speed sensor to collect the speed v1 at the previous moment and the speed v2 at the current moment. The time difference is the collection frequency time interval Δt. The braking deceleration is
坡度传感器采集坡度信息,通过坡度-质量-减速度图确定叉车当前的质量,坡度-质量-减速度经验查值图采用如下方法获得:The slope sensor collects slope information and determines the current mass of the forklift through the slope-mass-deceleration diagram. The slope-mass-deceleration empirical value diagram is obtained by the following method:
步骤1.设定叉车空载质量为m0,载重量正常区间为m1~my,将载重量区间均匀分为y-1段共y个点,分别为m1,m2,m3...my-2,my-1,my,因此叉车工作质量为m0,m1+m0,m2+m0,m3+m0...my-2+m0,my-1+m0,my+m0;坡度值为b%,本实施例中调节坡度值的单位变化差值为c%,变化值可以根据不同的实际情况进行调整,本实施例中c取值为2,坡度值上限为(b+2x)%,坡度上限也根据实际设定最大工作坡度进行确定;坡度-质量-减速度经验查值图确定实验测试次数为(y+1)×(x+1);Step 1. Set the empty mass of the forklift to m 0 , the normal load range to m 1 ~m y , and evenly divide the load range into y-1 sections with a total of y points, namely m 1 , m 2 , m 3 ...m y-2 ,m y-1 ,m y , so the working mass of the forklift is m 0 ,m 1 +m 0 ,m 2 +m 0 ,m 3 +m 0 ...m y-2 +m 0 ,m y-1 +m 0 ,m y +m 0 ; the slope value is b%, and the unit change difference of the slope value in this embodiment is c%, and the change value can be adjusted according to different actual conditions. In this embodiment, the value of c is 2, and the upper limit of the slope value is (b+2x)%. The upper limit of the slope is also determined according to the actual set maximum working slope; the slope-mass-deceleration empirical value diagram determines that the number of experimental tests is (y+1)×(x+1);
步骤2、将空载叉车以合理车速v驶上坡度值为b%的坡度,上坡道之后驾驶员立即松开油门踏板,不对油门踏板以及制动踏板采取任何的操作,通过所述速度传感器采集并记录当前制动减速度a10;添加质量为m1的货物,此时叉车质量为(m0+m1)。重复步骤b,采集并记录当前制动减速度a10,重复步骤b直至将所有坡度值为b%下的不同载重量对应的制动减速度采集;Step 2: Drive the unloaded forklift at a reasonable speed v up a slope with a gradient value of b%. After going up the slope, the driver immediately releases the accelerator pedal and does not perform any operation on the accelerator pedal and the brake pedal. The speed sensor collects and records the current braking deceleration a 10 ; add cargo with a mass of m 1 , and the mass of the forklift is (m 0 +m 1 ). Repeat step b, collect and record the current braking deceleration a 10 , and repeat step b until the braking decelerations corresponding to different loads at all slope values of b% are collected;
步骤3、其余条件保持不变,分别调节坡度值为b%,(b+2)%,...,(b+2x-2)%,(b+2x)%并重复步骤1b,得到叉车工作质量为m0,m1+m0,m2+m0,m3+m0...my-2+m0,my-1+m0,my+m0时对应的制动减速度值分别为(a00,a01...a0y-1,a0y),(a10,a11...a1y-1,a1y)...(ax0,ax1...axy-1,axy);Step 3. Keeping the other conditions unchanged, adjust the slope values to b%, (b+2)%, ..., (b+2x-2)%, (b+2x)% respectively and repeat step 1b to obtain the braking deceleration values corresponding to the working mass of the forklift being m 0 ,m 1 +m 0 ,m 2 +m 0 ,m 3 +m 0 ...m y-2 +m 0 ,m y-1 +m 0 ,m y +m 0 as (a 00 ,a 01 ...a 0y-1 ,a 0y ),(a 10 ,a 11 ...a 1y-1 ,a 1y )...(a x0 ,a x1 ...a xy-1 ,a xy );
步骤4、得到(y+1)×(x+1)个不同坡度不同工作质量分别对应的制动减速度值之后,用(m0,b,a00);(m1,b+2,a11)...(my-1,b+2x-2,a(x-1)(y-1));(my,b+2x,axy),这(y+1)×(x+1)组数据确定xy个平面,将xy个平面相连得到所述坡度-质量-减速度图;Step 4, after obtaining the braking deceleration values corresponding to different working masses of different slopes (y+1)×(x+1), use (m 0 ,b,a 00 );(m 1 ,b+2,a 11 )...(m y-1 ,b+2x-2,a (x-1)(y-1) );(m y ,b+2x,a xy ), these (y+1)×(x+1) groups of data to determine xy planes, and connect the xy planes to obtain the slope-mass-deceleration diagram;
S2、对叉车坡道停车工况进行受力分析,综合不同天气与路况等实际工作情况,将路面附着系数与摩擦系数按照0.63计算,确定起步且不溜车的临界驱动力,临界驱动力可以按照由坡道驻车受力分析图计算,经过受力分析计算出平衡状态下能驱动叉车起步的临界驱动力Ft=G sin θ+Ffcos θ=mg(sin θ+μ cos θ);S2. Perform force analysis on the forklift ramp parking condition, comprehensively consider the actual working conditions such as different weather and road conditions, calculate the road adhesion coefficient and friction coefficient as 0.63, and determine the critical driving force for starting without slipping. The critical driving force can be calculated according to the ramp parking force analysis diagram. After force analysis, the critical driving force F t =G sin θ+F f cos θ=mg(sin θ+μ cos θ) that can drive the forklift to start in the equilibrium state is calculated;
S3、通过驱动力公式、临界驱动力、发动机万有特性曲线确定发动机目标转速,通过发动机万有特性曲线图可以确定发动机目标输出扭矩对应的发动机转速n,将此转速n确定为目标转速,驱动力公式为Ft=Ttq×ig×i0×ηt×r,因此发动机的目标 输出扭矩为 S3. Determine the target engine speed through the driving force formula, critical driving force, and engine universal characteristic curve. The engine speed n corresponding to the target output torque of the engine can be determined through the engine universal characteristic curve. This speed n is determined as the target speed. The driving force formula is F t = T tq × i g × i 0 × η t × r. Therefore, the target engine speed is The output torque is
其中Ft为临界驱动力,Ttq为发动机目标输出扭矩;ig为变速器速比;i0为主减速器速比;ηt为整个传动系的机械效率;r为车轮滚动半径。Where Ft is the critical driving force, Ttq is the target output torque of the engine; ig is the transmission speed ratio; i0 is the main reducer speed ratio; ηt is the mechanical efficiency of the entire transmission system; and r is the wheel rolling radius.
S4、驾驶员挂上前进挡位并缓慢踩下油门踏板,发动机转速传感器采集发动机转速达到设定目标转速且所述挡位信号传感器检测目前处于前进挡,控制前进挡离合器占空比为90%,处理器控制自动解除驻车制动油压阀,此时整车处于平衡状态。S4. The driver engages the forward gear and slowly steps on the accelerator pedal. The engine speed sensor collects the engine speed reaching the set target speed and the gear signal sensor detects that it is currently in the forward gear. The forward gear clutch duty cycle is controlled to be 90%, and the processor controls the automatic release of the parking brake oil pressure valve. At this time, the whole vehicle is in a balanced state.
S5、驾驶员继续踩下油门踏板,叉车在坡道上缓慢起步,调节离合器占空比为100%压实,叉车平顺起步。S5. The driver continues to press the accelerator pedal, the forklift starts slowly on the slope, and the clutch duty cycle is adjusted to 100% compaction, and the forklift starts smoothly.
实施例1Example 1
将本发明的叉车坡道自动驻车及不同坡度起步防溜坡控制系统与控制方法应用于某型3吨平衡重式叉车上,该平衡重式叉车整车质量m0=3639kg;变速器速比ig=2.8;主减速器速比i0=6.3;整个传动系的机械效率ηt=95%;车轮滚动半径r=0.36。The automatic parking control system and control method for a forklift on a ramp and for preventing the vehicle from sliding downhill when starting on different slopes of the present invention are applied to a 3-ton counterbalanced forklift, which has a vehicle mass of m 0 =3639 kg; a transmission ratio i g =2.8; a main reducer ratio i 0 =6.3; a mechanical efficiency of the entire transmission system η t =95%; and a wheel rolling radius r =0.36.
叉车坡道自动驻车的控制过程如下:The control process of automatic parking on a forklift ramp is as follows:
采集车速信号、驾驶员对油门踏板操作信号、坡度角度信号;通过识别采集到的各信号,车速信号v=2.5km/h(<3km/h),油门踏板开关信号传感器检测信号为零,坡度角度信号θ=3°;处理器根据上述采集到信号判断进入自动驻车工况,开启驻车制动电磁阀进行制动,叉车实现自动坡道驻车。The vehicle speed signal, the driver's accelerator pedal operation signal, and the slope angle signal are collected; by identifying the collected signals, the vehicle speed signal v=2.5km/h (<3km/h), the accelerator pedal switch signal sensor detection signal is zero, and the slope angle signal θ=3°; the processor determines that the automatic parking condition has been entered according to the above collected signals, and turns on the parking brake solenoid valve for braking, so that the forklift can achieve automatic slope parking.
实施例2Example 2
叉车不同坡度起步防溜坡的控制方法过程如下:The control method for preventing forklifts from sliding downhill when starting at different slopes is as follows:
S1、在坡道自动驻车前采集制动减速度值,第一时刻t1采集到的速度值v1=10km/h,第二时刻t2采集到的速度值v2=5km/h。Δt=t1-t2=0.163s。S1. Collect the braking deceleration value before automatic parking on the slope, the speed value v 1 collected at the first moment t 1 =10 km/h, and the speed value v 2 collected at the second moment t 2 =5 km/h. Δt=t 1 -t 2 =0.163 s.
制动减速度当前坡度值信息通过坡度角度信号采集为5.5°,即10%坡度。Braking deceleration The current slope value information is collected through the slope angle signal as 5.5°, that is, a 10% slope.
通过坡度-质量-减速度经验查值图确定叉车当前的总质量m=5000kg。The current total mass of the forklift is determined to be m=5000kg through the slope-mass-deceleration empirical value diagram.
S2、通过叉车坡道停车工况受力图受力分析,平衡状态下能驱动叉车起步的临界驱动力Ft=mg(sin θ+μ cos θ)=3730NS2. Through the force analysis of the forklift ramp parking condition force diagram, the critical driving force that can drive the forklift to start in the equilibrium state is F t = mg (sin θ + μ cos θ) = 3730N
驱动力公式确定发动机目标输出扭矩 The driving force formula determines the engine target output torque
S3、通过发动机万有特性曲线图确定目标转速为1400r/min。S3. Determine the target speed as 1400 r/min through the engine universal characteristic curve.
S4、驾驶员挂上前进挡位并缓慢踩下油门踏板,发动机转速传感器采集发动机转速达到设定目标转速1400r/min且所述挡位信号传感器检测目前处于前进挡,处理器 控制前进挡离合器占空比为90%,自动解除驻车制动油压阀,此时整车处于平衡状态。不会发生溜坡的现象。S4: The driver puts the car in forward gear and slowly steps on the accelerator pedal. The engine speed sensor collects the engine speed reaching the set target speed of 1400 r/min and the gear signal sensor detects that the car is currently in forward gear. The processor The forward clutch duty ratio is controlled to 90%, and the parking brake oil pressure valve is automatically released. At this time, the vehicle is in a balanced state and will not slide down the slope.
S5、驾驶员继续踩下油门踏板,叉车在坡道上缓慢起步,调节离合器占空比为100%压实,叉车顺利实现平顺起步。S5. The driver continues to press the accelerator pedal, and the forklift starts slowly on the slope. The clutch duty cycle is adjusted to 100% compaction, and the forklift starts smoothly.
综上所述,采用本发明的叉车坡道自动驻车及不同坡度起步防溜坡控制系统与控制方法,可有效实现叉车坡道自动驻车以及不同坡度起步溜坡控制,提升了平衡重式叉车的坡道停车起步安全性以及驾驶员的驾驶体验。In summary, the forklift automatic parking on slope and anti-slip control system and control method for starting with different slopes of the present invention can effectively realize the forklift automatic parking on slope and anti-slip control for starting with different slopes, thereby improving the safety of the counterbalanced forklift's parking and starting on slope and the driver's driving experience.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。 It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Those skilled in the art should take the specification as a whole, and the technical solutions in the various embodiments can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims (10)

  1. 一种叉车起步防溜坡控制方法,其特征在于,包括以下步骤:A forklift start-up anti-slip control method, characterized in that it comprises the following steps:
    S1、采集叉车状态信息,获取叉车质量;S1, collect forklift status information and obtain forklift quality;
    S2、通过采集的叉车状态信息及叉车质量计算叉车起步且不溜坡的临界驱动力;S2, calculating the critical driving force for the forklift to start without sliding down the slope by collecting the forklift status information and the forklift mass;
    S3、通过临界驱动力、叉车发动机万有特性曲线计算发动机的目标转速;S3, calculating the target speed of the engine through the critical driving force and the universal characteristic curve of the forklift engine;
    S4、叉车处于前进挡状态下踩下叉车油门踏板,发动机启动并达到目标转速,控制离合占空比同时解除叉车制动,使得叉车处于平衡状态;S4: When the forklift is in the forward gear, press the accelerator pedal, the engine starts and reaches the target speed, the clutch duty cycle is controlled and the forklift brake is released at the same time, so that the forklift is in a balanced state;
    S5、继续踩下油门踏板,增加油门,叉车在坡道上缓慢起步。S5. Continue to depress the accelerator pedal, increase the throttle, and the forklift starts slowly on the slope.
  2. 根据权利要求1所述的一种叉车起步防溜坡控制方法,其特征在于,所述叉车状态信息包括油门踏板状态信息、制动踏板状态信息、车速状态、叉车当前所在位置坡道信息。The forklift start-up anti-slope control method according to claim 1 is characterized in that the forklift status information includes accelerator pedal status information, brake pedal status information, vehicle speed status, and slope information of the forklift's current location.
  3. 根据权利要求1所述的一种叉车起步防溜坡控制方法,其特征在于,所述叉车质量通过叉车的坡道-质量-减速度速度图标以及叉车当前所在位置坡道信息、叉车减速度信息获取。According to the forklift starting anti-slope control method of claim 1, it is characterized in that the forklift mass is obtained through the forklift's slope-mass-deceleration speed icon and the forklift's current position slope information and forklift deceleration information.
  4. 根据权利要求3所述的一种叉车起步防溜坡控制方法,其特征在于,所述叉车减速度通过叉车车速传感器获取,首先利用叉车获取叉车上一时刻的速度v1,然后获取当前时刻速度v2,时刻差为采集频率时间间隔Δt;所述制动减速度 According to claim 3, a forklift start-up anti-slope control method is characterized in that the forklift deceleration is obtained by a forklift speed sensor, firstly using the forklift to obtain the speed v1 of the forklift at the previous moment, and then obtaining the speed v2 at the current moment, and the time difference is the acquisition frequency time interval Δt; the braking deceleration
  5. 根据权利要求3所述的一种叉车起步防溜坡控制方法,其特征在于,所述叉车的坡道-质量-减速度图通过以下步骤获取:The forklift start anti-slip control method according to claim 3 is characterized in that the slope-mass-deceleration diagram of the forklift is obtained by the following steps:
    步骤1、设定叉车空载质量为m0,载重量区间为m1~my,将载重量区间均匀分为y-1段共y个点,分别为m1,m2,m3…my-2,my-1,my,因此叉车工作质量为m0,m1+m0,m2+m0,m3+m0…my-2+m0,my-1+m0,my+m0;坡度值为b%,调节坡度值的单位变化差值为c%,坡度值上限为(b+cx)%;坡度-质量-减速度图确定实验测试次数为(y+1)×(x+1);Step 1. Set the empty mass of the forklift to m 0 , the load range to m 1 ~m y , and evenly divide the load range into y-1 segments with a total of y points, namely m 1 ,m 2 ,m 3 …m y-2 ,m y-1 , my . Therefore, the working mass of the forklift is m 0 ,m 1 +m 0 ,m 2 +m 0 ,m 3 +m 0 …m y-2 +m 0 ,m y-1 +m 0 ,m y +m 0 ; the slope value is b%, the unit change difference of the slope value is adjusted to c%, and the upper limit of the slope value is (b+cx)%; the slope-mass-deceleration diagram determines that the number of experimental tests is (y+1)×(x+1);
    步骤2、将空载叉车以合理车速v驶上坡度值为b%的坡度,上坡道之后驾驶员立即松开油门踏板,不对油门踏板以及制动踏板采取任何的操作,通过所述速度传感器采集并记录当前制动减速度a10;添加质量为m1的货物,此时叉车质量为(m0+m1);重复步骤b,采集并记录当前制动减速度a10,重复步骤4b直至将所有坡度值为b%下的不同载重量对应的制动减速度采集;Step 2: Drive the unloaded forklift up a slope with a gradient value of b% at a reasonable speed v. After going up the slope, the driver immediately releases the accelerator pedal and does not perform any operation on the accelerator pedal and the brake pedal. The speed sensor collects and records the current braking deceleration a10 ; add cargo with a mass of m1 , and the mass of the forklift is ( m0 + m1 ); repeat step b, collect and record the current braking deceleration a10 , and repeat step 4b until the braking decelerations corresponding to different loads at all slope values of b% are collected;
    步骤3、其余条件保持不变,分别调节坡度值为b%,(b+2)%,...,(b+2x-2)%,(b+2x)%并重复步骤4b,得到叉车工作质量为m0,m1+m0,m2+m0,m3+m0… my-2+m0,my-1+m0,my+m0时对应的制动减速度值分别为(a00,a01...a0y-1,a0y),(a10,a11...a1y-1,a1y)...(ax0,ax1...axy-1,axy);Step 3. Keeping the other conditions unchanged, adjust the slope values to b%, (b+2)%, ..., (b+2x-2)%, (b+2x)% and repeat step 4b to obtain the working mass of the forklift as m 0 , m 1 +m 0 , m 2 +m 0 , m 3 +m 0 ... The corresponding braking deceleration values when my-2 +m 0 ,m y-1 +m 0 ,m y +m 0 are (a 00 ,a 01 ...a 0y-1 ,a 0y ),(a 10 ,a 11 ...a 1y-1 ,a 1y )...(a x0 ,a x1 ...a xy-1 ,a xy );
    步骤4、得到(y+1)×(x+1)个不同坡度不同工作质量分别对应的制动减速度值之后,用(m0,b,a00);(m1,b+2,a11)...(my-1,b+2x-2,a(x-1)(y-1));(my,b+2x,axy),这(y+1)×(x+1)组数据确定xy个平面,将xy个平面相连得到所述坡度-质量-减速度图。Step 4. After obtaining the braking deceleration values corresponding to (y+1)×(x+1) different slopes and different working masses, use (m 0 ,b,a 00 );(m 1 ,b+2,a 11 )...(m y-1 ,b+2x-2,a (x-1)(y-1) );(m y ,b+2x,a xy ), these (y+1)×(x+1) sets of data to determine xy planes, and connect the xy planes to obtain the slope-mass-deceleration diagram.
  6. 根据权利要求1所述的一种叉车起步防溜坡控制方法,其特征在于,所述临界驱动力为Ft=G sinθ+Ffcosθ=mg(sinθ+μcosθ);The forklift start-up anti-slope control method according to claim 1 is characterized in that the critical driving force is F t =G sinθ+F f cosθ=mg(sinθ+μcosθ);
    其中Ft为临界驱动力,Ff为摩擦力,G为叉车重力,θ为叉车所在位置的坡面角度。Where Ft is the critical driving force, Ff is the friction force, G is the weight of the forklift, and θ is the slope angle where the forklift is located.
  7. 根据权利要求1所述的一种叉车起步防溜坡控制方法,其特征在于,所述发动机的目标转速通过发动机万有特征曲线和目标输出扭矩查询获得,所述目标输出扭矩为 The forklift start-up anti-slope control method according to claim 1 is characterized in that the target speed of the engine is obtained by querying the engine universal characteristic curve and the target output torque, and the target output torque is
    其中Ft为权利要求5中所述临界驱动力,Tfq为发动机目标输出扭矩;ig为变速器速比;i0为主减速器速比;ηt为整个传动系的机械效率;r为车轮滚动半径。Wherein Ft is the critical driving force as stated in claim 5, Tfq is the target output torque of the engine; ig is the transmission speed ratio; i0 is the main reducer speed ratio; ηt is the mechanical efficiency of the entire transmission system; and r is the wheel rolling radius.
  8. 一种叉车坡道自动驻车控制方法,其特征在于,获取叉车车速信息、油门踏板信息、叉车当前所在位置坡道信息,对获取的上述叉车状态信息进行处理并判断叉车是否满足自动驻车工况,若满足坡道自动驻车工况,则开启驻车制动电磁阀进行制动,叉车自动坡道驻车。A method for controlling automatic parking on a slope of a forklift, characterized in that forklift speed information, accelerator pedal information, and slope information of the forklift's current position are obtained, the obtained forklift status information is processed and it is determined whether the forklift meets the automatic parking condition; if the automatic parking condition on the slope is met, the parking brake solenoid valve is turned on for braking, and the forklift automatically parks on the slope.
  9. 根据权利要求8所述的一种叉车坡道自动驻车控制方法,其特征在于,所述叉车速度小于3km/h、油门踏板为零状态、叉车当前所在位置坡度为3°,三个判断条件同时满足,则判断叉车进入坡道自动驻车工况。The method for controlling automatic parking on a slope of a forklift according to claim 8 is characterized in that if the forklift speed is less than 3 km/h, the accelerator pedal is in a zero state, and the slope of the forklift's current position is 3°, and the three judgment conditions are met at the same time, then it is judged that the forklift enters the automatic parking condition on the slope.
  10. 用于权利要求1-9任意一项的一种叉车控制系统,其特征在于,包括A forklift control system for use in any one of claims 1 to 9, characterized in that it comprises
    车速传感器,所述车速传感器在叉车车轮处安装车速传感器,用于采集车速信息;A vehicle speed sensor is installed at the wheel of the forklift to collect vehicle speed information;
    制动踏板信号传感器,所述制动踏板信号传感器安装在制动踏板,用于采集驾驶员对制动踏板的操作信号;A brake pedal signal sensor, which is installed on the brake pedal and is used to collect the driver's operation signal on the brake pedal;
    油门踏板开关信号传感器,所述油门踏板开关信号传感器安装在油门踏板,用于采集驾驶员对油门踏板的操作信号;An accelerator pedal switch signal sensor is installed on the accelerator pedal and is used to collect the driver's operation signal on the accelerator pedal;
    发动机转速传感器,所述发动机转速传感器安装在发动机输出轴,用于采集发动机转速信号;An engine speed sensor, which is mounted on the engine output shaft and is used to collect engine speed signals;
    车辆挡位信号传感器,所述车辆挡位信号传感器安装在挡位操作把,用于采集车 辆当前处于前进挡、倒挡或是空挡的信号;The vehicle gear position signal sensor is installed on the gear position operating handle to collect vehicle A signal indicating that the vehicle is currently in forward gear, reverse gear or neutral gear;
    坡度传感器,所述坡度传感器安装在车身,用于采集叉车所处的坡度信号;A slope sensor, which is mounted on the vehicle body and is used to collect a slope signal of the forklift;
    驻车制动电磁阀,所述驻车制动电磁阀为开关阀;A parking brake solenoid valve, wherein the parking brake solenoid valve is a switch valve;
    处理器,所述处理器的输入端分别连接所述车速传感器、所述制动踏板信号传感器、所述油门踏板开关信号传感器、所述发动机转速传感器、所述车辆挡位信号,所述坡度传感器,所述处理器的输出端连接至所述驻车制动电磁阀。 A processor, wherein the input end of the processor is respectively connected to the vehicle speed sensor, the brake pedal signal sensor, the accelerator pedal switch signal sensor, the engine speed sensor, the vehicle gear signal, and the slope sensor, and the output end of the processor is connected to the parking brake solenoid valve.
PCT/CN2023/100193 2022-11-23 2023-06-14 Forklift starting anti-rollback control method, forklift automatic parking control method and forklift control system WO2024108983A1 (en)

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CN115892010A (en) * 2022-11-23 2023-04-04 安徽合力股份有限公司 Control method and control system for preventing forklift from sliding down slope during starting and automatically parking forklift

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KR20140073145A (en) * 2012-12-06 2014-06-16 주식회사 두산 Fork lift automated parking brake system for control method
CN109808507A (en) * 2018-12-31 2019-05-28 郑州嘉晨电器有限公司 It is a kind of to slip by slope complex control system in slope suitable for electri forklift
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CN113787916A (en) * 2021-10-14 2021-12-14 河南嘉晨智能控制股份有限公司 Processing method suitable for preventing industrial vehicle from sliding on slope during half-slope starting
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CN109808507A (en) * 2018-12-31 2019-05-28 郑州嘉晨电器有限公司 It is a kind of to slip by slope complex control system in slope suitable for electri forklift
CN112455418A (en) * 2020-11-27 2021-03-09 厦门理工学院 Automatic driving energy-saving auxiliary system of diesel fork lift truck and control method thereof
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