WO2024108971A1 - Agv system for vehicle chassis corrosion evaluation - Google Patents

Agv system for vehicle chassis corrosion evaluation Download PDF

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Publication number
WO2024108971A1
WO2024108971A1 PCT/CN2023/098465 CN2023098465W WO2024108971A1 WO 2024108971 A1 WO2024108971 A1 WO 2024108971A1 CN 2023098465 W CN2023098465 W CN 2023098465W WO 2024108971 A1 WO2024108971 A1 WO 2024108971A1
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corrosion
image
review
chassis
map
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PCT/CN2023/098465
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French (fr)
Chinese (zh)
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王亚飞
周志松
邬明宇
刘旭磊
李泽星
张睿韬
章翼辰
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上海交通大学
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Publication of WO2024108971A1 publication Critical patent/WO2024108971A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/20Administration of product repair or maintenance
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V10/00Arrangements for image or video recognition or understanding
    • G06V10/20Image preprocessing
    • G06V10/26Segmentation of patterns in the image field; Cutting or merging of image elements to establish the pattern region, e.g. clustering-based techniques; Detection of occlusion
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V10/00Arrangements for image or video recognition or understanding
    • G06V10/70Arrangements for image or video recognition or understanding using pattern recognition or machine learning
    • G06V10/82Arrangements for image or video recognition or understanding using pattern recognition or machine learning using neural networks
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V20/00Scenes; Scene-specific elements
    • G06V20/50Context or environment of the image
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V20/00Scenes; Scene-specific elements
    • G06V20/50Context or environment of the image
    • G06V20/56Context or environment of the image exterior to a vehicle by using sensors mounted on the vehicle

Definitions

  • the present invention relates to a technology in the field of vehicle maintenance, in particular to an AGV system for evaluating vehicle chassis corrosion.
  • chassis corrosion assessment solutions mostly use lifts, ground-fixed detection systems, mobile inspection vehicles, etc.
  • the mobile inspection vehicle can move freely under the vehicle and collect chassis images through cameras. It has good portability and high detection efficiency.
  • Existing mobile inspection vehicle solutions generally transmit chassis images to maintenance personnel in real time, or splice scattered real-time images into a complete chassis image. It is unable to autonomously detect and evaluate the corrosion area of the collected images, and the degree of automation and intelligence is low.
  • the present invention proposes an AGV system for vehicle chassis corrosion assessment, which can autonomously traverse the space under the vehicle, autonomously detect chassis corrosion areas, and autonomously assess chassis corrosion levels. There is no need to prepare a chassis parts data set in advance, and the corrosion level can be accurately assessed based on the corrosion area coverage of the parts. Finally, a chassis corrosion assessment report with reference value is generated, and images of key areas are saved to facilitate maintenance personnel to conduct a comprehensive status assessment of the vehicle chassis.
  • chassis corrosion area review method that integrates a convolutional neural network and an image local entropy value, the detected corrosion areas can be reviewed, pseudo-corrosion areas such as red-painted parts can be screened out, and the accuracy of corrosion level assessment can be improved.
  • the present invention relates to an AGV system for evaluating the corrosion of a vehicle chassis, comprising: a real-time positioning module for a vehicle bottom, a corrosion evaluation module and a corrosion review module, wherein: the real-time positioning module for the vehicle bottom performs particle filtering and image matching processing respectively according to point cloud information collected by a planar laser scanner and image information collected by a camera, and performs outlier filtering on the positioning result to obtain the vehicle bottom laser and image fusion positioning result; the corrosion evaluation module performs part complexity evaluation, adaptive part area segmentation, and corrosion level evaluation processing according to the vehicle bottom positioning information and the real-time image information collected by the camera to obtain the vehicle bottom part corrosion level evaluation result; the corrosion review module performs strong edge suppression, local entropy calculation and neural network corrosion judgment processing according to the local corrosion image information of the part to obtain the part corrosion review result.
  • the present invention relates to a vehicle chassis corrosion assessment method based on the above-mentioned AGV system, comprising the following steps:
  • Step 1 Correct the positioning of the AGV under the vehicle based on the point cloud and image information collected by the AGV;
  • Step 2 Preprocess the chassis image captured by the AGV-mounted camera
  • Step 3 Evaluate the parts complexity of the chassis image
  • Step 4 According to the part complexity evaluation result, the chassis image is adaptively segmented into parts regions;
  • Step 5 Detect the corrosion area of the chassis image based on the color space threshold filtering method and evaluate the corrosion level
  • Step 6 Perform strong edge suppression on the eroded area of the chassis image and conduct local entropy corrosion review
  • Step 7 Perform neural network corrosion review on the corroded area of the chassis image and fuse the corrosion review results
  • Step 8 Add location tags to the corrosion assessment and review results based on the real-time location information of the AGV.
  • the present invention uses adaptive part area segmentation technology based on part complexity assessment and local entropy and neural network fusion corrosion review technology based on strong edge suppression. It can adaptively segment parts of different sizes and types based on part complexity assessment, and calculate and evaluate the corrosion levels respectively without preparing part data sets in advance; local entropy and neural network fusion review are performed on the corrosion area to screen out false detection of non-corroded parts that exists in the color space threshold filtering method.
  • Fig. 1 is a schematic diagram of the present invention
  • FIG2 is a schematic diagram of the appearance corrosion evaluation standard defined in the GMW-15357 document.
  • FIG3 is a schematic diagram of a simulation scenario
  • Figures 4 and 5 are the constructed laser maps, and the red dots are schematic diagrams of real-time point cloud data
  • Figures 6 and 7 are schematic diagrams of the corrosion assessment AGV traversing the path
  • FIG8 is a schematic diagram of a chassis image after adaptive histogram equalization processing
  • FIG9 is a schematic diagram of strong edge detection
  • Fig. 10 is a schematic diagram of the local entropy of a part contour
  • FIG11 is a schematic diagram of weak edge detection
  • FIG12 is a schematic diagram of strong edge suppression
  • FIG13 is a schematic diagram of the adaptive Filsenzwab over-segmentation result
  • FIG14 is a schematic diagram of the results of merging the adaptive regional adjacency graph
  • FIG15 is a schematic diagram of the part region segmentation result after morphological closed region detection
  • Figures 16 and 17 are schematic diagrams of HSV color space threshold segmentation of corrosion areas and non-corrosion areas
  • FIG18 is a schematic diagram of corrosion assessment results for different parts areas
  • FIG19 is a schematic diagram of the segmentation of corrosion sub-regions of a part
  • FIG20 is a schematic diagram of local entropy corrosion review of a corrosion sub-region of a part
  • FIG21 is a schematic diagram of the neural network corrosion review of the corrosion sub-region of the part.
  • Figure 22 is a logical diagram of the fusion of local entropy and neural network corrosion review results.
  • this embodiment involves an AGV system for vehicle chassis corrosion assessment, including: a real-time vehicle bottom positioning module, a corrosion assessment module and a corrosion review module, wherein: the real-time vehicle bottom positioning module performs particle filtering and image matching processing according to the point cloud information collected by the planar laser scanner and the image information collected by the camera, and performs outlier filtering on the positioning result to obtain the vehicle bottom laser and image fusion positioning result; the corrosion assessment module performs part complexity assessment, adaptive part area segmentation, and corrosion level assessment processing according to the real-time image information collected by the camera to obtain the vehicle bottom part corrosion level assessment result; the corrosion review module performs strong edge suppression, local entropy calculation and neural network corrosion judgment processing according to the vehicle bottom positioning information and the part local corrosion image information to obtain the part corrosion review result and mark the part corrosion area.
  • the real-time vehicle bottom positioning module performs particle filtering and image matching processing according to the point cloud information collected by the planar laser scanner and the image information collected by the camera, and performs outlier filtering on the positioning result to obtain the vehicle bottom
  • the real-time under-vehicle positioning module includes: a laser map construction unit, a chassis image stitching unit, a map positioning unit and an under-vehicle positioning correction unit, wherein: the laser map construction unit performs particle filtering processing according to the planar laser scanner information to obtain the under-vehicle laser map result; the image map construction unit performs image feature matching and stitching processing according to the image information collected by the camera to obtain the chassis image map result; the map positioning unit performs coordinate system conversion processing according to the relative position information of the vehicle tires in the laser map and the image map to obtain the map conversion matrix result; the under-vehicle positioning correction unit performs outlier filtering processing according to the map conversion matrix and the AGV real-time positioning information to obtain the corrected under-vehicle positioning result.
  • the laser map construction unit performs particle filtering processing according to the planar laser scanner information to obtain the under-vehicle laser map result
  • the image map construction unit performs image feature matching and stitching processing according to the image information collected by the camera to obtain the
  • the corrosion assessment module includes: an image preprocessing unit, a part complexity assessment unit, a part area segmentation unit, a corrosion area segmentation unit and a corrosion level assessment unit, wherein: the image preprocessing unit performs adaptive histogram equalization, downsampling and Gaussian blur processing according to the image information collected by the camera to obtain a preprocessed image result; the part complexity assessment unit performs strong edge detection, local entropy calculation and part complexity calculation processing according to the preprocessed image information to obtain a part complexity result; the part area segmentation unit performs adaptive Filsentzwab segmentation, adaptive area adjacency graph merging and morphological closure detection processing according to the preprocessed image and part complexity information to obtain a part area segmentation result; the corrosion area segmentation unit performs HSV color space filtering processing according to the preprocessed image information to obtain a corrosion area segmentation result; the corrosion level assessment unit performs corrosion coverage calculation and local segmentation processing of the corrosion area according to the part area and corrosion area segmentation information to obtain a
  • the corrosion review module includes: a local entropy corrosion review unit, a neural network corrosion review unit, and a corrosion area marking unit, wherein: the local entropy corrosion review unit performs strong edge suppression and corrosion entropy calculation processing according to local corrosion image information to obtain a local entropy corrosion review result; the neural network corrosion review unit performs neural network binary classification processing according to local corrosion image information to obtain a neural network corrosion review result; the corrosion area marking unit performs review result fusion and image marking processing according to local entropy and neural network corrosion review information and corrected vehicle bottom positioning information to obtain a marked corrosion area result.
  • this embodiment relates to a vehicle chassis corrosion assessment method for the above-mentioned AGV system, comprising the following steps:
  • Step 1 Correct the positioning of the AGV under the vehicle based on the point cloud and image information collected by the AGV, including:
  • the laser map coordinate system under the vehicle is constructed with the center of the vehicle as the origin, the front of the vehicle as the positive direction of the y-axis, and the rightward direction of the vehicle body as the positive direction of the x-axis.
  • the transposed matrix of the coordinate matrix in the laser coordinate system composed of the four tire centers of the left front tire, the right front tire, the left rear tire, and the right rear tire is
  • Image map construction The AGV simultaneously collects chassis images in real time through a USB camera with a vertical upward viewing angle. Detect SURF feature points in the real-time image, perform FLANN feature matching on the SURF feature points of adjacent frame images, and calculate the homography matrix between adjacent frame images. According to the homography matrix H, adjacent frame images are mapped and transformed and the overlapping parts are spliced, and finally spliced into a complete chassis image map.
  • the chassis image map is a pixel coordinate system
  • the origin is at the upper left corner of the image
  • the horizontal right direction of the image is the positive direction of the u axis
  • the vertical downward direction of the image is the positive direction of the v axis.
  • the transposed matrix of the coordinate matrix in the pixel coordinate system composed of the four tire centers of the left front tire, the right front tire, the left rear tire, and the right rear tire is
  • the coordinates under the image map can be obtained by coordinate conversion Similarly, for any coordinate under the image map
  • the coordinate transformation matrix can be Get its coordinates under the laser map
  • Underbody positioning correction Perform coordinate system conversion and outlier filtering on the image map and laser map positioning results to correct the underbody positioning results.
  • the laser map positioning result And the image map positioning result obtained by coordinate system conversion If xs and xp are detected to have opposite signs in three consecutive frames, the laser map is flipped along the y-axis. Similarly, if ys and yp are detected to have opposite signs in three consecutive frames, the laser map is flipped along the x-axis.
  • the image map positioning method is prone to mismatching problems.
  • the image map positioning result And the laser map positioning result obtained by coordinate system conversion If
  • Step 2 Preprocess the chassis image captured by the AGV-mounted camera, including:
  • Adaptive histogram equalization The original chassis image captured by the camera is subjected to adaptive histogram equalization, as shown in Figure 8. This operation can effectively brighten the insufficiently illuminated area and retain the details of the parts.
  • the selected equalization threshold is 0.1.
  • the downsampling ratio selected is
  • Gaussian Blur Perform Gaussian Blur operation on the chassis image. This operation can blur the high-frequency details of the parts and highlight the contour curves of the parts.
  • Step 3 evaluating the parts complexity of the chassis image, specifically comprising:
  • Part complexity evaluation Based on the image strong edge detection results, the part complexity is evaluated. Generally speaking, the more strong edges there are in the image, that is, the more part contours there are, the higher the part complexity in the image. At the same time, the higher the local entropy value of the image, the more uneven the part distribution is and the higher the part complexity is.
  • the image strong edge ratio is calculated based on the number of strong edge pixels ne and the total number of image pixels np .
  • the value range is 0 ⁇ R e ⁇ 1.
  • the part complexity evaluation parameter is proposed
  • the value range is 0 ⁇ Ce ⁇ 1. The higher the Ce value, the more complex the parts in the image.
  • Adaptive parameter calculation According to the calculated part complexity evaluation parameter Ce , the applicable scale parameter scale of the Filsenzwab segmentation algorithm and the applicable merging threshold thresh of the region adjacency graph algorithm are adaptively calculated.
  • a low scale parameter is selected for images with high part complexity.
  • a scale parameter applicable to the Filsenzwab segmentation algorithm is proposed and calculated. Wherein k is the amplification factor, and 5 is selected in this embodiment.
  • a low merging threshold is selected, and a merging threshold suitable for the regional adjacency graph algorithm is proposed and calculated.
  • Step 4 According to the component complexity evaluation result, the chassis image is adaptively segmented into component regions, specifically comprising:
  • Adaptive Filsenzwab segmentation Based on the adaptively calculated scale parameters The preprocessed chassis image is subjected to adaptive Filsenzwab segmentation to obtain the over-segmentation result of the part area, as shown in Figure 13.
  • Adaptive region adjacency graph merging Based on the adaptively calculated merging threshold The over-segmentation results of the part region are merged by adaptive region adjacency graph based on color similarity to obtain the preliminary part region segmentation results, as shown in Figure 14.
  • Morphological closure detection is performed on part regions that are similar in color but not spatially adjacent, and the part regions are segmented into closed region instances to obtain the final part region segmentation result, as shown in Figure 15.
  • Step 5 detecting the corrosion area of the chassis image based on the color space threshold filtering method and evaluating the corrosion level, specifically including:
  • HSV color space filtering Convert the image from RGB color space to HSV color space and filter based on a preset threshold.
  • pixels whose H channel values fall within the interval [0, 15] and the interval [170, 180], that is, pixels with red color, are segmented as corrosion area masks, as shown in FIGS. 16 and 17 .
  • Part corrosion sub-region segmentation The corrosion area whose corrosion coverage exceeds the set threshold is segmented into the minimum rectangular bounding box to facilitate the corrosion review module to review, as shown in Figure 19.
  • the corrosion coverage review threshold is set to Ki ⁇ 5%.
  • the corrosion coverage Ki of the corrosion sub-region of the part shown in FIG19 is 36.85%, which is evaluated as level 6 corrosion, belonging to moderate corrosion.
  • Step 6 Perform strong edge suppression on the eroded area of the chassis image and conduct local entropy erosion review, specifically including:
  • the strong edge of the part contour is expanded with a 3 ⁇ 3 convolution kernel, and the edge detection result is subtracted from the edge detection result obtained under the low link threshold condition to retain the edge map of the part corrosion details, as shown in FIG12 .
  • the local entropy expression He -( p0 log2p0 + (1- p0 ) log2 (1- p0 )), and the corrosion threshold is selected as
  • the average local entropy of the corrosion sub-area of the part shown in Figure 20 is 0.38, and the local entropy corrosion review result is positive, which means that corrosion has occurred.
  • Step 7 Performing a neural network corrosion review on the corrosion area of the chassis image and fusing the corrosion review results, specifically including:
  • Neural network binary classification review The corrosion/non-corrosion binary classification review of the corrosion sub-area of the part is performed using the pre-trained neural network binary classification model, as shown in FIG21 .
  • a VGG16 convolutional neural network is trained according to a metal corrosion data set, a sigmoid function is used as an activation function, and a binary cross entropy is used as a loss function to generate a pre-trained binary classification model.
  • Step 8 Add location tags to the corrosion assessment and review results based on the real-time location information of the AGV, including:
  • Corrosion area marking The corrosion sub-areas of the parts, the corrosion assessment results and the corrosion review results are combined with the corrected vehicle bottom positioning coordinates and marked on the image map as the final corrosion assessment report.
  • this method adaptively segments parts of different sizes and types based on part complexity assessment, and calculates and evaluates the corrosion level separately without the need to prepare part data sets in advance; local entropy and neural network fusion review are performed on the corrosion area to screen out the false detection of non-corroded parts that exists in the color space threshold filtering method; based on the joint positioning of laser maps and image maps, it has good versatility for vehicles of different sizes and types and is not restricted by the site.

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Abstract

An AGV system for vehicle chassis corrosion evaluation, wherein particle filtering and image matching are respectively performed by means of a vehicle bottom real-time positioning module according to point cloud information collected by a plane laser scanner and image information collected by a camera, and abnormal value filtering is performed on a positioning result to obtain a vehicle bottom laser and image fusion positioning result; part complexity evaluation, self-adaptive part region segmentation, and corrosion grade evaluation are performed by means of a corrosion evaluation module according to vehicle bottom positioning information and real-time image information collected by the camera so as to obtain a vehicle bottom part corrosion grade evaluation result; and strong edge suppression, local entropy calculation, and neural network determination corrosion treatment are performed by means of a corrosion rechecking module according to part local corrosion image information so as to obtain a part corrosion rechecking result. According to the present invention, detected corrosion regions can be rechecked, false corrosion regions such as red paint-coated parts are screened out, and corrosion grade evaluation accuracy is improved.

Description

用于车辆底盘腐蚀评估的AGV系统AGV system for vehicle chassis corrosion assessment 技术领域Technical Field
本发明涉及的是一种车辆维护领域的技术,具体是一种用于车辆底盘腐蚀评估的AGV系统。The present invention relates to a technology in the field of vehicle maintenance, in particular to an AGV system for evaluating vehicle chassis corrosion.
背景技术Background technique
现有的底盘腐蚀评估方案多用举升机、地面固定检测系统、移动检测小车等。其中移动检测小车能够在车底自由运动,并通过摄像头采集底盘图像,便携性较好,检测效率较高。现有移动检测小车方案一般将底盘图像实时传输给检修人员,或将零散的实时图像拼接成完整的底盘图像,无法自主对采集的图像进行腐蚀区域检测和评估,自动化和智能化程度较低。Existing chassis corrosion assessment solutions mostly use lifts, ground-fixed detection systems, mobile inspection vehicles, etc. Among them, the mobile inspection vehicle can move freely under the vehicle and collect chassis images through cameras. It has good portability and high detection efficiency. Existing mobile inspection vehicle solutions generally transmit chassis images to maintenance personnel in real time, or splice scattered real-time images into a complete chassis image. It is unable to autonomously detect and evaluate the corrosion area of the collected images, and the degree of automation and intelligence is low.
发明内容Summary of the invention
本发明针对现有测试装置无法移动,自动化程度较低的不足,提出一种用于车辆底盘腐蚀评估的AGV系统,能够自主遍历车底空间、自主检测底盘腐蚀区域、自主评估底盘腐蚀等级,无需提前制作底盘零件数据集,能够根据零件腐蚀面积覆盖率准确评估腐蚀等级,最终生成具有参考价值的底盘腐蚀评估报告,并保存重点区域图像,方便检修人员对车辆底盘进行综合状态评估,通过融合卷积神经网络和图像局部熵值的底盘腐蚀区域复核方法,能够对检测到的腐蚀区域进行复核,筛除例如涂红漆零件等伪腐蚀区域,提高腐蚀等级评估精准度。In view of the shortcomings of existing testing devices that are unable to move and have a low degree of automation, the present invention proposes an AGV system for vehicle chassis corrosion assessment, which can autonomously traverse the space under the vehicle, autonomously detect chassis corrosion areas, and autonomously assess chassis corrosion levels. There is no need to prepare a chassis parts data set in advance, and the corrosion level can be accurately assessed based on the corrosion area coverage of the parts. Finally, a chassis corrosion assessment report with reference value is generated, and images of key areas are saved to facilitate maintenance personnel to conduct a comprehensive status assessment of the vehicle chassis. Through a chassis corrosion area review method that integrates a convolutional neural network and an image local entropy value, the detected corrosion areas can be reviewed, pseudo-corrosion areas such as red-painted parts can be screened out, and the accuracy of corrosion level assessment can be improved.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
本发明涉及一种用于车辆底盘腐蚀评估的AGV系统,包括:车底实时定位模块、腐蚀评估模块和腐蚀复核模块,其中:车底实时定位模块根据平面激光扫描仪采集的点云信息和相机采集的图像信息,分别进行粒子滤波和图像匹配处理,并对定位结果进行异常值滤波,得到车底激光和图像融合定位结果;腐蚀评估模块根据车底定位信息和摄像头采集的实时图像信息,进行零件复杂度评估、自适应零件区域分割、腐蚀等级评估处理,得到车底零件腐蚀等级评估结果;腐蚀复核模块根据零件局部腐蚀图像信息,进行强边缘抑制、局部熵计算和神经网络判断腐蚀处理,得到零件腐蚀复核结果。The present invention relates to an AGV system for evaluating the corrosion of a vehicle chassis, comprising: a real-time positioning module for a vehicle bottom, a corrosion evaluation module and a corrosion review module, wherein: the real-time positioning module for the vehicle bottom performs particle filtering and image matching processing respectively according to point cloud information collected by a planar laser scanner and image information collected by a camera, and performs outlier filtering on the positioning result to obtain the vehicle bottom laser and image fusion positioning result; the corrosion evaluation module performs part complexity evaluation, adaptive part area segmentation, and corrosion level evaluation processing according to the vehicle bottom positioning information and the real-time image information collected by the camera to obtain the vehicle bottom part corrosion level evaluation result; the corrosion review module performs strong edge suppression, local entropy calculation and neural network corrosion judgment processing according to the local corrosion image information of the part to obtain the part corrosion review result.
本发明涉及基于上述AGV系统的车辆底盘腐蚀评估方法,包括以下步骤:The present invention relates to a vehicle chassis corrosion assessment method based on the above-mentioned AGV system, comprising the following steps:
步骤1、根据AGV采集的点云和图像信息修正AGV在车底的定位;Step 1: Correct the positioning of the AGV under the vehicle based on the point cloud and image information collected by the AGV;
步骤2、对AGV搭载相机采集的底盘图像进行图像预处理;Step 2: Preprocess the chassis image captured by the AGV-mounted camera;
步骤3、对底盘图像进行零件复杂度评估; Step 3: Evaluate the parts complexity of the chassis image;
步骤4、根据零件复杂度评估结果,对底盘图像进行自适应零件区域分割;Step 4: According to the part complexity evaluation result, the chassis image is adaptively segmented into parts regions;
步骤5、基于颜色空间阈值过滤法检测底盘图像腐蚀区域,评估腐蚀等级;Step 5: Detect the corrosion area of the chassis image based on the color space threshold filtering method and evaluate the corrosion level;
步骤6、对底盘图像腐蚀区域进行强边缘抑制,进行局部熵腐蚀复核;Step 6: Perform strong edge suppression on the eroded area of the chassis image and conduct local entropy corrosion review;
步骤7、对底盘图像腐蚀区域进行神经网络腐蚀复核,融合腐蚀复核结果;Step 7: Perform neural network corrosion review on the corroded area of the chassis image and fuse the corrosion review results;
步骤8、根据AGV实时定位信息,为腐蚀评估和复核结果添加定位标签。Step 8: Add location tags to the corrosion assessment and review results based on the real-time location information of the AGV.
技术效果Technical Effects
本发明通过基于零件复杂度评估的自适应零件区域分割技术和基于强边缘抑制的局部熵和神经网络融合腐蚀复核技术,能够针对基于零件复杂度评估对不同尺寸、不同类型的零件进行自适应分割,分别计算评估腐蚀等级,无需提前制作零件数据集;对腐蚀区域进行局部熵和神经网络融合复核,筛除颜色空间阈值过滤法存在的无腐蚀零件误检测。The present invention uses adaptive part area segmentation technology based on part complexity assessment and local entropy and neural network fusion corrosion review technology based on strong edge suppression. It can adaptively segment parts of different sizes and types based on part complexity assessment, and calculate and evaluate the corrosion levels respectively without preparing part data sets in advance; local entropy and neural network fusion review are performed on the corrosion area to screen out false detection of non-corroded parts that exists in the color space threshold filtering method.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明示意图;Fig. 1 is a schematic diagram of the present invention;
图2为GMW-15357文件所定义外观腐蚀评价标准示意图;FIG2 is a schematic diagram of the appearance corrosion evaluation standard defined in the GMW-15357 document;
图3为仿真场景示意图;FIG3 is a schematic diagram of a simulation scenario;
图4、5为构建的激光地图,红色点为实时点云数据示意图;Figures 4 and 5 are the constructed laser maps, and the red dots are schematic diagrams of real-time point cloud data;
图6、7为腐蚀评估AGV在遍历路径示意图;Figures 6 and 7 are schematic diagrams of the corrosion assessment AGV traversing the path;
图8为自适应直方图均衡化处理后的底盘图像示意图;FIG8 is a schematic diagram of a chassis image after adaptive histogram equalization processing;
图9为强边缘检测示意图;FIG9 is a schematic diagram of strong edge detection;
图10为零件轮廓局部熵示意图;Fig. 10 is a schematic diagram of the local entropy of a part contour;
图11为弱边缘检测示意图;FIG11 is a schematic diagram of weak edge detection;
图12为强边缘抑制示意图;FIG12 is a schematic diagram of strong edge suppression;
图13为自适应菲尔森茨瓦布过分割结果示意图;FIG13 is a schematic diagram of the adaptive Filsenzwab over-segmentation result;
图14为自适应区域邻接图合并结果示意图;FIG14 is a schematic diagram of the results of merging the adaptive regional adjacency graph;
图15为形态学闭合区域检测后的零件区域分割结果示意图;FIG15 is a schematic diagram of the part region segmentation result after morphological closed region detection;
图16、17为HSV颜色空间阈值分割出腐蚀区域和非腐蚀区域示意图;Figures 16 and 17 are schematic diagrams of HSV color space threshold segmentation of corrosion areas and non-corrosion areas;
图18为不同零件区域的腐蚀评估结果示意图;FIG18 is a schematic diagram of corrosion assessment results for different parts areas;
图19为零件腐蚀子区域分割示意图;FIG19 is a schematic diagram of the segmentation of corrosion sub-regions of a part;
图20为零件腐蚀子区域局部熵腐蚀复核示意图;FIG20 is a schematic diagram of local entropy corrosion review of a corrosion sub-region of a part;
图21为零件腐蚀子区域神经网络腐蚀复核示意图;FIG21 is a schematic diagram of the neural network corrosion review of the corrosion sub-region of the part;
图22为局部熵和神经网络腐蚀复核结果融合逻辑示意图。Figure 22 is a logical diagram of the fusion of local entropy and neural network corrosion review results.
具体实施方式 Detailed ways
如图1所示,为本实施例涉及一种用于车辆底盘腐蚀评估的AGV系统,包括:车底实时定位模块,腐蚀评估模块和腐蚀复核模块,其中:车底实时定位模块根据平面激光扫描仪采集的点云信息和相机采集的图像信息,分别进行粒子滤波和图像匹配处理,并对定位结果进行异常值滤波,得到车底激光和图像融合定位结果,腐蚀评估模块根据摄像头采集的实时图像信息,进行零件复杂度评估、自适应零件区域分割、腐蚀等级评估处理,得到车底零件腐蚀等级评估结果,腐蚀复核模块根据车底定位信息和零件局部腐蚀图像信息,进行强边缘抑制、局部熵计算和神经网络判断腐蚀处理,得到零件腐蚀复核结果,并标记零件腐蚀区域。As shown in Figure 1, this embodiment involves an AGV system for vehicle chassis corrosion assessment, including: a real-time vehicle bottom positioning module, a corrosion assessment module and a corrosion review module, wherein: the real-time vehicle bottom positioning module performs particle filtering and image matching processing according to the point cloud information collected by the planar laser scanner and the image information collected by the camera, and performs outlier filtering on the positioning result to obtain the vehicle bottom laser and image fusion positioning result; the corrosion assessment module performs part complexity assessment, adaptive part area segmentation, and corrosion level assessment processing according to the real-time image information collected by the camera to obtain the vehicle bottom part corrosion level assessment result; the corrosion review module performs strong edge suppression, local entropy calculation and neural network corrosion judgment processing according to the vehicle bottom positioning information and the part local corrosion image information to obtain the part corrosion review result and mark the part corrosion area.
所述的车底实时定位模块包括:激光地图构建单元、底盘图像拼接单元、地图标定单元和车底定位修正单元,其中:激光地图构建单元根据平面激光扫描仪信息,进行粒子滤波处理,得到车底激光地图结果;图像地图构建单元根据相机采集的图像信息,进行图像特征匹配和拼接处理,得到底盘图像地图结果;地图标定单元根据车辆轮胎在激光地图和图像地图的相对位置信息,进行坐标系转换处理,得到地图转换矩阵结果;车底定位修正单元根据地图转换矩阵和AGV实时定位信息,进行异常值滤波处理,得到修正后的车底定位结果。The real-time under-vehicle positioning module includes: a laser map construction unit, a chassis image stitching unit, a map positioning unit and an under-vehicle positioning correction unit, wherein: the laser map construction unit performs particle filtering processing according to the planar laser scanner information to obtain the under-vehicle laser map result; the image map construction unit performs image feature matching and stitching processing according to the image information collected by the camera to obtain the chassis image map result; the map positioning unit performs coordinate system conversion processing according to the relative position information of the vehicle tires in the laser map and the image map to obtain the map conversion matrix result; the under-vehicle positioning correction unit performs outlier filtering processing according to the map conversion matrix and the AGV real-time positioning information to obtain the corrected under-vehicle positioning result.
所述的腐蚀评估模块包括:图像预处理单元、零件复杂度评估单元、零件区域分割单元、腐蚀区域分割单元和腐蚀等级评估单元,其中:图像预处理单元根据相机采集的图像信息,进行自适应直方图均衡化、降采样、高斯模糊处理,得到预处理图像结果;零件复杂度评估单元根据预处理图像信息,进行强边缘检测、局部熵计算、零件复杂度计算处理,得到零件复杂度结果;零件区域分割单元根据预处理图像和零件复杂度信息,进行自适应菲尔森茨瓦布分割、自适应区域邻接图合并、形态学闭合检测处理,得到零件区域分割结果;腐蚀区域分割单元根据预处理图像信息,进行HSV颜色空间滤波处理,得到腐蚀区域分割结果;腐蚀等级评估单元根据零件区域和腐蚀区域分割信息,进行腐蚀覆盖率计算和腐蚀区域局部分割处理,得到腐蚀评估等级和局部腐蚀图像结果。The corrosion assessment module includes: an image preprocessing unit, a part complexity assessment unit, a part area segmentation unit, a corrosion area segmentation unit and a corrosion level assessment unit, wherein: the image preprocessing unit performs adaptive histogram equalization, downsampling and Gaussian blur processing according to the image information collected by the camera to obtain a preprocessed image result; the part complexity assessment unit performs strong edge detection, local entropy calculation and part complexity calculation processing according to the preprocessed image information to obtain a part complexity result; the part area segmentation unit performs adaptive Filsentzwab segmentation, adaptive area adjacency graph merging and morphological closure detection processing according to the preprocessed image and part complexity information to obtain a part area segmentation result; the corrosion area segmentation unit performs HSV color space filtering processing according to the preprocessed image information to obtain a corrosion area segmentation result; the corrosion level assessment unit performs corrosion coverage calculation and local segmentation processing of the corrosion area according to the part area and corrosion area segmentation information to obtain a corrosion assessment level and a local corrosion image result.
所述的腐蚀复核模块包括:局部熵腐蚀复核单元,神经网络腐蚀复核单元,腐蚀区域标记单元,其中:局部熵腐蚀复核单元根据局部腐蚀图像信息,进行强边缘抑制、腐蚀熵计算处理,得到局部熵腐蚀复核结果;神经网络腐蚀复核单元根据局部腐蚀图像信息,进行神经网络二元分类处理,得到神经网络腐蚀复核结果;腐蚀区域标记单元根据局部熵和神经网络腐蚀复核信息和修正后的车底定位信息,进行复核结果融合和图像标记处理,得到标记后的腐蚀区域结果。The corrosion review module includes: a local entropy corrosion review unit, a neural network corrosion review unit, and a corrosion area marking unit, wherein: the local entropy corrosion review unit performs strong edge suppression and corrosion entropy calculation processing according to local corrosion image information to obtain a local entropy corrosion review result; the neural network corrosion review unit performs neural network binary classification processing according to local corrosion image information to obtain a neural network corrosion review result; the corrosion area marking unit performs review result fusion and image marking processing according to local entropy and neural network corrosion review information and corrected vehicle bottom positioning information to obtain a marked corrosion area result.
如图1所示,本实施例涉及上述AGV系统的车辆底盘腐蚀评估方法,包括以下步骤:As shown in FIG1 , this embodiment relates to a vehicle chassis corrosion assessment method for the above-mentioned AGV system, comprising the following steps:
步骤1、根据AGV采集的点云和图像信息修正AGV在车底的定位,具体包括:Step 1: Correct the positioning of the AGV under the vehicle based on the point cloud and image information collected by the AGV, including:
1.1)激光地图构建:将AGV放入待检测车辆底部,使AGV在车底随机探索并构建激光 地图,如图3所示。在该步骤中,由于底盘腐蚀评估AGV的平面激光扫描仪安装高度较低,且车辆轮胎间距远小于激光扫描仪半径12米的检测范围,AGV可以实时扫描到轮胎轮廓点云。通过在车底空间随机选取目标点位,AGV可以在车辆底部自主探索,直到构建完整的车底激光地图,如图4-图7所示。在车底无其他遮挡物的情况下,车底激光地图的表现形式为四个代表轮胎的矩形。1.1) Laser map construction: Place the AGV under the vehicle to be detected, and let the AGV randomly explore and construct laser maps under the vehicle. Map, as shown in Figure 3. In this step, since the flat laser scanner of the chassis corrosion assessment AGV is installed at a low height and the distance between vehicle tires is much smaller than the detection range of the laser scanner with a radius of 12 meters, the AGV can scan the tire contour point cloud in real time. By randomly selecting target points in the space under the vehicle, the AGV can autonomously explore the bottom of the vehicle until a complete laser map of the bottom of the vehicle is constructed, as shown in Figures 4-7. In the absence of other obstructions under the vehicle, the laser map of the bottom of the vehicle is expressed as four rectangles representing tires.
本实施例中,以车辆中心为原点,车头朝向为y轴正方向,车身朝右为x轴正方向构建车底激光地图坐标系,则由左前轮胎,右前轮胎,左后轮胎,右后轮胎四个轮胎中心组成的激光坐标系下坐标矩阵的转置矩阵为 In this embodiment, the laser map coordinate system under the vehicle is constructed with the center of the vehicle as the origin, the front of the vehicle as the positive direction of the y-axis, and the rightward direction of the vehicle body as the positive direction of the x-axis. The transposed matrix of the coordinate matrix in the laser coordinate system composed of the four tire centers of the left front tire, the right front tire, the left rear tire, and the right rear tire is
1.2)图像地图构建:AGV同时通过视角垂直朝上的USB相机实时采集底盘图像。在实时图像中检测SURF特征点,对相邻帧图像的SURF特征点进行FLANN特征匹配,计算相邻帧图像之间的单应矩阵根据单应矩阵H,将相邻帧图像进行映射变换并拼接重叠部分,最终拼接成完整的底盘图像地图。1.2) Image map construction: The AGV simultaneously collects chassis images in real time through a USB camera with a vertical upward viewing angle. Detect SURF feature points in the real-time image, perform FLANN feature matching on the SURF feature points of adjacent frame images, and calculate the homography matrix between adjacent frame images. According to the homography matrix H, adjacent frame images are mapped and transformed and the overlapping parts are spliced, and finally spliced into a complete chassis image map.
本实施例中,底盘图像地图为像素坐标系,原点在图像左上角,图像水平向右方向为u轴正方向,图像垂直向下为v轴正方向,则由左前轮胎,右前轮胎,左后轮胎,右后轮胎四个轮胎中心组成的像素坐标系下坐标矩阵的转置矩阵为 In this embodiment, the chassis image map is a pixel coordinate system, the origin is at the upper left corner of the image, the horizontal right direction of the image is the positive direction of the u axis, and the vertical downward direction of the image is the positive direction of the v axis. The transposed matrix of the coordinate matrix in the pixel coordinate system composed of the four tire centers of the left front tire, the right front tire, the left rear tire, and the right rear tire is
1.3)地图标定:根据左前轮胎,右前轮胎,左后轮胎,右后轮胎四个轮胎中心在激光和像素坐标系下的坐标矩阵,计算激光地图与图像地图之间的坐标转换矩阵完成地图标定。1.3) Mapping: Based on the coordinate matrices of the left front tire, right front tire, left rear tire, and right rear tire centers in the laser and pixel coordinate systems, calculate the coordinate conversion matrix between the laser map and the image map Complete map marking.
本实施例中,对于激光地图下的任意坐标可以通过坐标转换求得其在图像地图下的坐标类似地,对于图像地图下的任意坐标可以通过坐标转换矩阵求得其在激光地图下的坐标 In this embodiment, for any coordinates under the laser map The coordinates under the image map can be obtained by coordinate conversion Similarly, for any coordinate under the image map The coordinate transformation matrix can be Get its coordinates under the laser map
1.4)车底定位修正:对图像地图和激光地图定位结果进行坐标系转换和异常值滤波,修正车底定位结果。1.4) Underbody positioning correction: Perform coordinate system conversion and outlier filtering on the image map and laser map positioning results to correct the underbody positioning results.
由于激光地图定位容易出现位姿估计翻转问题,本实施例中,对于激光地图定位结果和经坐标系转换获得的图像地图定位结果若连续三帧检测到xs和xp的符号相反,则将激光地图沿y轴进行翻转。同理,若连续三帧检测到ys和yp的符号相反,则将激光地图沿x轴进行翻转。Since laser map positioning is prone to pose estimation flipping, in this embodiment, the laser map positioning result And the image map positioning result obtained by coordinate system conversion If xs and xp are detected to have opposite signs in three consecutive frames, the laser map is flipped along the y-axis. Similarly, if ys and yp are detected to have opposite signs in three consecutive frames, the laser map is flipped along the x-axis.
图像地图定位方法容易出现误匹配问题,本实施例中,对于图像地图定位结果 和经坐标系转换获得的激光地图定位结果若|up-us|>0.1*umax或|vp-vs|>0.1*vmax,即图像地图和激光地图的定位结果之差的绝对值超过图像地图总尺寸的10%,则认为图像地图定位结果为异常值,修正后的定位结果取激光地图P′sThe image map positioning method is prone to mismatching problems. In this embodiment, the image map positioning result And the laser map positioning result obtained by coordinate system conversion If | up - us |>0.1*u max or | vp - vs |>0.1*v max , that is, the absolute value of the difference between the positioning results of the image map and the laser map exceeds 10% of the total size of the image map, the positioning result of the image map is considered to be an outlier, and the corrected positioning result is taken as the laser map P ′s .
本实施例中,对于图像地图定位结果和经坐标系转换获得的激光地图定位结果若|up-us|≤0.1*umax或|vp-vs|≤0.1*vmax,即图像地图和激光地图的定位结果之差的绝对值不超过图像地图总尺寸的10%,则认为两者的定位结果均为正常值,修正后的定位结果取两者均值 In this embodiment, for the image map positioning result And the laser map positioning result obtained by coordinate system conversion If | up - us |≤0.1* umax or | vp - vs |≤0.1* vmax , that is, the absolute value of the difference between the positioning results of the image map and the laser map does not exceed 10% of the total size of the image map, then both positioning results are considered normal, and the corrected positioning result is the average of the two.
步骤2、对AGV搭载相机采集的底盘图像进行图像预处理,具体包括:Step 2: Preprocess the chassis image captured by the AGV-mounted camera, including:
2.1)自适应直方图均衡化:对相机采集的原始底盘图像进行自适应直方图均衡化操作,如图8所示。该操作能够有效增亮照明不足区域,保留零件细节。2.1) Adaptive histogram equalization: The original chassis image captured by the camera is subjected to adaptive histogram equalization, as shown in Figure 8. This operation can effectively brighten the insufficiently illuminated area and retain the details of the parts.
本实施例中,选用的均衡化阈值为0.1。In this embodiment, the selected equalization threshold is 0.1.
2.2)降采样:对底盘图像的RGB三通道分别进行降采样操作。该操作能够模糊化零件高频细节,突出零件轮廓曲线。2.2) Downsampling: Downsample the RGB channels of the chassis image separately. This operation can blur the high-frequency details of the parts and highlight the contour curves of the parts.
本实施例中,选用的降采样比例为 In this embodiment, the downsampling ratio selected is
2.3)高斯模糊:对底盘图像进行高斯模糊操作。该操作能够模糊化零件高频细节,突出零件轮廓曲线。2.3) Gaussian Blur: Perform Gaussian Blur operation on the chassis image. This operation can blur the high-frequency details of the parts and highlight the contour curves of the parts.
本实施例中,选用5×5的卷积核,标准偏差σ=0.8。In this embodiment, a 5×5 convolution kernel is selected, and the standard deviation σ=0.8.
步骤3、对所述底盘图像进行零件复杂度评估,具体包括:Step 3: evaluating the parts complexity of the chassis image, specifically comprising:
3.1)强边缘检测:对底盘图像进行Canny强边缘检测,如图9所示。通过设置合适的高斯模糊标准偏差和链接阈值,该操作能够检测零件的强边缘,即零件轮廓,并去除低于链 接阈值的弱边缘。3.1) Strong edge detection: Perform Canny strong edge detection on the chassis image, as shown in Figure 9. By setting appropriate Gaussian blur standard deviation and link threshold, this operation can detect the strong edges of parts, that is, part contours, and remove those below the link. Weak edge of the threshold.
本实施例中,选用的高斯模糊标准偏差σ=3,链接阈值最小值min_val=0.10,链接阈值最大值max_val=0.20。In this embodiment, the selected Gaussian blur standard deviation σ=3, the minimum link threshold min_val=0.10, and the maximum link threshold max_val=0.20.
3.2)零件复杂度评估:根据图像强边缘检测结果,评估零件复杂度。一般而言,图像中强边缘越多,即零件轮廓越多,表明图像中的零件复杂度越高。同时,图像的局部熵值越高,表明零件分布越不均匀,零件复杂度越高。3.2) Part complexity evaluation: Based on the image strong edge detection results, the part complexity is evaluated. Generally speaking, the more strong edges there are in the image, that is, the more part contours there are, the higher the part complexity in the image. At the same time, the higher the local entropy value of the image, the more uneven the part distribution is and the higher the part complexity is.
本实施例中,根据强边缘像素点数量ne和图像总像素点数量np,计算图像强边缘比率取值范围为0≤Re≤1。In this embodiment, the image strong edge ratio is calculated based on the number of strong edge pixels ne and the total number of image pixels np . The value range is 0≤R e ≤1.
本实施例中,在5×5的矩形移动窗口中根据局部熵表达式对强边缘检测结果计算局部熵,如图10所示。由于强边缘检测结果为二值图像,局部熵表达式可简化为He=-(p0log2p0+(1-p0)log2(1-p0))。通过对该表达式求导可得当像素点强度为0的概率p0时,即移动窗口中强度为1和0的像素点数量相同时,局部熵He能够取最大值1。同时,当p0取0或1时,局部熵He取最小值0。对图像局部熵取平均值取值范围同样为 In this embodiment, in a 5×5 rectangular moving window, according to the local entropy expression The local entropy is calculated for the strong edge detection result, as shown in Figure 10. Since the strong edge detection result is a binary image, the local entropy expression can be simplified to He = -( p0 log2p0 +(1- p0 ) log2 (1- p0 )). By deriving the expression , we can get When the pixel intensity is 0, the probability p 0 is When p 0 is 0 or 1, the local entropy He takes the minimum value 0. The local entropy of the image is averaged. The value range is also
本实施例中,提出零件复杂度评估参数取值范围为0≤Ce≤1。Ce值越高,代表图像中的零件越复杂。In this embodiment, the part complexity evaluation parameter is proposed The value range is 0 ≤ Ce ≤ 1. The higher the Ce value, the more complex the parts in the image.
3.3)自适应参数计算:根据计算所得零件复杂度评估参数Ce,自适应计算菲尔森茨瓦布分割算法适用尺度参数scale和区域邻接图算法适用合并阈值thresh。3.3) Adaptive parameter calculation: According to the calculated part complexity evaluation parameter Ce , the applicable scale parameter scale of the Filsenzwab segmentation algorithm and the applicable merging threshold thresh of the region adjacency graph algorithm are adaptively calculated.
本实施例中,对于零件复杂度高的图像,选用低尺度参数,对于宽度为w,高度为h的图像,提出并计算菲尔森茨瓦布分割算法适用尺度参数其中k为放大系数,本实施例中选用5。In this embodiment, for images with high part complexity, a low scale parameter is selected. For images with a width of w and a height of h, a scale parameter applicable to the Filsenzwab segmentation algorithm is proposed and calculated. Wherein k is the amplification factor, and 5 is selected in this embodiment.
本实施例中,对于零件复杂度高的图像,选用低合并阈值,提出并计算区域邻接图算法适用合并阈值 In this embodiment, for images with high part complexity, a low merging threshold is selected, and a merging threshold suitable for the regional adjacency graph algorithm is proposed and calculated.
步骤4、根据零件复杂度评估结果,对所述底盘图像进行自适应零件区域分割,具体包括:Step 4: According to the component complexity evaluation result, the chassis image is adaptively segmented into component regions, specifically comprising:
4.1)自适应菲尔森茨瓦布分割:根据自适应计算所得尺度参数对预处理后的底盘图像进行自适应菲尔森茨瓦布分割,获得零件区域过分割结果,如图13所示。4.1) Adaptive Filsenzwab segmentation: Based on the adaptively calculated scale parameters The preprocessed chassis image is subjected to adaptive Filsenzwab segmentation to obtain the over-segmentation result of the part area, as shown in Figure 13.
本实施例中,选用最小分割区域尺寸min_size=scale。In this embodiment, the minimum segmentation area size min_size=scale is selected.
4.2)自适应区域邻接图合并:根据自适应计算所得合并阈值 对零件区域过分割结果进行基于颜色相似度的自适应区域邻接图合并,得到初步的零件区域分割结果,如图14所示。4.2) Adaptive region adjacency graph merging: Based on the adaptively calculated merging threshold The over-segmentation results of the part region are merged by adaptive region adjacency graph based on color similarity to obtain the preliminary part region segmentation results, as shown in Figure 14.
4.3)形态学闭合检测:对于颜色相近但空间不相邻的零件区域进行形态学闭合检测,将零件区域分割为闭合区域实例,得到最终的零件区域分割结果,如图15所示。4.3) Morphological closure detection: Morphological closure detection is performed on part regions that are similar in color but not spatially adjacent, and the part regions are segmented into closed region instances to obtain the final part region segmentation result, as shown in Figure 15.
步骤5、基于颜色空间阈值过滤法检测所述底盘图像腐蚀区域,评估腐蚀等级,具体包括:Step 5: detecting the corrosion area of the chassis image based on the color space threshold filtering method and evaluating the corrosion level, specifically including:
5.1)HSV颜色空间滤波:将图像从RGB颜色空间转换至HSV颜色空间,基于预设阈值滤波。5.1) HSV color space filtering: Convert the image from RGB color space to HSV color space and filter based on a preset threshold.
本实施例中,对于HSV图像,分割出H通道值落在[0,15]区间和[170,180]区间的像素点,即颜色为红色的像素点,作为腐蚀区域掩模,如图16、17所示。In this embodiment, for the HSV image, pixels whose H channel values fall within the interval [0, 15] and the interval [170, 180], that is, pixels with red color, are segmented as corrosion area masks, as shown in FIGS. 16 and 17 .
5.2)零件腐蚀等级评估:将不同零件区域分别与腐蚀区域掩模进行位与操作,获得非零像素点数量ei,根据零件区域像素点总数ni计算重合率如图18所示。5.2) Evaluation of corrosion level of parts: Perform bitwise AND operation on different parts regions and the corrosion region mask to obtain the number of non-zero pixels e i , and calculate the overlap rate based on the total number of pixels in the part region n i As shown in Figure 18.
本实施例中,根据通用汽车公司GMW-15357文件中所定义腐蚀区域覆盖率为主的腐蚀评估指标,对不同零件分别评估腐蚀等级。例如,对于腐蚀覆盖率Ki=8%的零件,评估为7级腐蚀,即轻微腐蚀。In this embodiment, the corrosion level of different parts is evaluated according to the corrosion evaluation index based on the corrosion area coverage defined in the GMW-15357 document of General Motors. For example, for a part with a corrosion coverage Ki = 8%, it is evaluated as level 7 corrosion, that is, slight corrosion.
5.3)零件腐蚀子区域分割:将腐蚀覆盖率超过设定阈值的腐蚀区域进行最小矩形包围框分割,方便腐蚀复核模块进行复核,如图19所示。5.3) Part corrosion sub-region segmentation: The corrosion area whose corrosion coverage exceeds the set threshold is segmented into the minimum rectangular bounding box to facilitate the corrosion review module to review, as shown in Figure 19.
本实施例中,设定腐蚀覆盖率复核阈值为Ki≥5%。图19所示零件腐蚀子区域的腐蚀覆盖率Ki为36.85%,评估为6级腐蚀,属于中度腐蚀。In this embodiment, the corrosion coverage review threshold is set to Ki ≥ 5%. The corrosion coverage Ki of the corrosion sub-region of the part shown in FIG19 is 36.85%, which is evaluated as level 6 corrosion, belonging to moderate corrosion.
步骤6、对所述底盘图像腐蚀区域进行强边缘抑制,进行局部熵腐蚀复核,具体包括:Step 6: Perform strong edge suppression on the eroded area of the chassis image and conduct local entropy erosion review, specifically including:
6.1)强边缘抑制:对零件腐蚀子区域进行参数不同的Canny边缘检测,并做差得到腐蚀边缘图。高斯模糊标准偏差和链接阈值相对低的情况下,Canny边缘检测能够检测包括零件轮廓强边缘和腐蚀细节弱边缘在内的所有边缘,如图11所示。高斯模糊标准偏差和链接阈值相对高的情况下,Canny边缘检测只检测零件轮廓强边缘,如图9所示。6.1) Strong edge suppression: Perform Canny edge detection with different parameters on the corrosion sub-area of the part, and perform subtraction to obtain the corrosion edge map. When the Gaussian blur standard deviation and link threshold are relatively low, Canny edge detection can detect all edges including strong edges of part contours and weak edges of corrosion details, as shown in Figure 11. When the Gaussian blur standard deviation and link threshold are relatively high, Canny edge detection only detects strong edges of part contours, as shown in Figure 9.
本实施例中,对零件轮廓强边缘以3×3的卷积核进行膨胀操作,并与低链接阈值情况下得到的边缘检测结果做差,保留零件腐蚀细节边缘图,如图12所示。In this embodiment, the strong edge of the part contour is expanded with a 3×3 convolution kernel, and the edge detection result is subtracted from the edge detection result obtained under the low link threshold condition to retain the edge map of the part corrosion details, as shown in FIG12 .
本实施例中,弱边缘检测选用的高斯模糊标准偏差σ=1,链接阈值最小值min_val=0.05,链接阈值最大值max_val=0.10,强边缘检测选用的高斯模糊标准偏差σ=3,链接阈值最小值min_val=0.10,链接阈值最大值max_val=0.20。In this embodiment, the Gaussian blur standard deviation σ=1, the minimum link threshold min_val=0.05, and the maximum link threshold max_val=0.10 are selected for weak edge detection. The Gaussian blur standard deviation σ=3, the minimum link threshold min_val=0.10, and the maximum link threshold max_val=0.20 are selected for strong edge detection.
6.2)局部熵腐蚀复核:对零件腐蚀细节边缘图进行平均局部熵计算,平均局部熵大于设定阈值的腐蚀子区域复核为发生腐蚀,如图20所示。 6.2) Local entropy corrosion review: The average local entropy is calculated for the corrosion detail edge map of the part, and the corrosion sub-areas with average local entropy greater than the set threshold are reviewed as corrosion occurring, as shown in Figure 20.
本实施例中,局部熵表达式He=-(p0log2p0+(1-p0)log2(1-p0)),选用发生腐蚀阈值为图20所示零件腐蚀子区域的平均局部熵为0.38,局部熵腐蚀复核结果为阳性,判断为发生腐蚀。In this embodiment, the local entropy expression He = -( p0 log2p0 + (1- p0 ) log2 (1- p0 )), and the corrosion threshold is selected as The average local entropy of the corrosion sub-area of the part shown in Figure 20 is 0.38, and the local entropy corrosion review result is positive, which means that corrosion has occurred.
步骤7、对所述底盘图像腐蚀区域进行神经网络腐蚀复核,融合腐蚀复核结果,具体包括:Step 7: Performing a neural network corrosion review on the corrosion area of the chassis image and fusing the corrosion review results, specifically including:
7.1)神经网络二元分类复核:通过预训练的神经网络二元分类模型,对零件腐蚀子区域进行腐蚀/非腐蚀二元分类复核,如图21所示。7.1) Neural network binary classification review: The corrosion/non-corrosion binary classification review of the corrosion sub-area of the part is performed using the pre-trained neural network binary classification model, as shown in FIG21 .
本实施例中,根据金属腐蚀数据集训练VGG16卷积神经网络,sigmoid函数为激活函数,二元交叉熵为损失函数,生成预训练二元分类模型。In this embodiment, a VGG16 convolutional neural network is trained according to a metal corrosion data set, a sigmoid function is used as an activation function, and a binary cross entropy is used as a loss function to generate a pre-trained binary classification model.
7.2)腐蚀复核结果融合:对局部熵和神经网络腐蚀复核结果进行位或操作,只要有一者判断为存在腐蚀,即最终判断为存在腐蚀。具体的腐蚀判断逻辑如图22所示。7.2) Fusion of corrosion review results: Perform a bitwise OR operation on the local entropy and neural network corrosion review results. As long as one of them is judged to be corrosion-existing, the final judgment is that corrosion exists. The specific corrosion judgment logic is shown in Figure 22.
步骤8、根据AGV实时定位信息,为腐蚀评估和复核结果添加定位标签,具体包括:Step 8: Add location tags to the corrosion assessment and review results based on the real-time location information of the AGV, including:
8.1)腐蚀区域标记:将零件腐蚀子区域、腐蚀评估结果和腐蚀复核结果结合修正后的车底定位坐标,标记在图像地图上,作为最终腐蚀评估报告。8.1) Corrosion area marking: The corrosion sub-areas of the parts, the corrosion assessment results and the corrosion review results are combined with the corrected vehicle bottom positioning coordinates and marked on the image map as the final corrosion assessment report.
8.2)腐蚀区域图像保存:将判断为发生严重腐蚀的零件图像在AGV本地保存,供检修人员参考。8.2) Save the image of the corroded area: The image of the parts judged to be severely corroded will be saved locally on the AGV for reference by maintenance personnel.
与现有技术相比,本方法基于零件复杂度评估对不同尺寸、不同类型的零件进行自适应分割,分别计算评估腐蚀等级,无需提前制作零件数据集;对腐蚀区域进行局部熵和神经网络融合复核,筛除颜色空间阈值过滤法存在的无腐蚀零件误检测;基于激光地图和图像地图联合定位,对不同尺寸、不同类型的车辆泛用性较好,不受场地限制。Compared with the existing technology, this method adaptively segments parts of different sizes and types based on part complexity assessment, and calculates and evaluates the corrosion level separately without the need to prepare part data sets in advance; local entropy and neural network fusion review are performed on the corrosion area to screen out the false detection of non-corroded parts that exists in the color space threshold filtering method; based on the joint positioning of laser maps and image maps, it has good versatility for vehicles of different sizes and types and is not restricted by the site.
上述具体实施可由本领域技术人员在不背离本发明原理和宗旨的前提下以不同的方式对其进行局部调整,本发明的保护范围以权利要求书为准且不由上述具体实施所限,在其范围内的各个实现方案均受本发明之约束。 The above-mentioned specific implementation can be partially adjusted in different ways by those skilled in the art without departing from the principle and purpose of the present invention. The protection scope of the present invention shall be based on the claims and shall not be limited by the above-mentioned specific implementation. Each implementation scheme within its scope shall be subject to the constraints of the present invention.

Claims (13)

  1. 一种用于车辆底盘腐蚀评估的AGV系统,其特征在于,包括:车底实时定位模块,腐蚀评估模块和腐蚀复核模块,其中:车底实时定位模块根据平面激光扫描仪采集的点云信息和相机采集的图像信息,分别进行粒子滤波和图像匹配处理,并对定位结果进行异常值滤波,得到车底激光和图像融合定位结果,腐蚀评估模块根据摄像头采集的实时图像信息,进行零件复杂度评估、自适应零件区域分割、腐蚀等级评估处理,得到车底零件腐蚀等级评估结果,腐蚀复核模块根据车底定位信息和零件局部腐蚀图像信息,进行强边缘抑制、局部熵计算和神经网络判断腐蚀处理,得到零件腐蚀复核结果,并标记零件腐蚀区域。An AGV system for evaluating vehicle chassis corrosion is characterized in that it includes: a real-time positioning module for the bottom of the vehicle, a corrosion assessment module and a corrosion review module, wherein: the real-time positioning module for the bottom of the vehicle performs particle filtering and image matching processing according to point cloud information collected by a planar laser scanner and image information collected by a camera, and performs outlier filtering on the positioning result to obtain the bottom of the vehicle laser and image fusion positioning result; the corrosion assessment module performs part complexity evaluation, adaptive part area segmentation, and corrosion level evaluation processing according to the real-time image information collected by the camera to obtain the bottom of the vehicle part corrosion level evaluation result; the corrosion review module performs strong edge suppression, local entropy calculation and neural network corrosion judgment processing according to the bottom of the vehicle positioning information and the local corrosion image information of the part to obtain the part corrosion review result and mark the part corrosion area.
  2. 根据权利要求1所述的用于车辆底盘腐蚀评估的AGV系统,其特征是,所述的车底实时定位模块包括:激光地图构建单元、底盘图像拼接单元、地图标定单元和车底定位修正单元,其中:激光地图构建单元根据平面激光扫描仪信息,进行粒子滤波处理,得到车底激光地图结果;图像地图构建单元根据相机采集的图像信息,进行图像特征匹配和拼接处理,得到底盘图像地图结果;地图标定单元根据车辆轮胎在激光地图和图像地图的相对位置信息,进行坐标系转换处理,得到地图转换矩阵结果;车底定位修正单元根据地图转换矩阵和AGV实时定位信息,进行异常值滤波处理,得到修正后的车底定位结果。According to claim 1, the AGV system for vehicle chassis corrosion assessment is characterized in that the real-time underbody positioning module includes: a laser map construction unit, a chassis image stitching unit, a map positioning unit and an underbody positioning correction unit, wherein: the laser map construction unit performs particle filtering processing according to the planar laser scanner information to obtain the underbody laser map result; the image map construction unit performs image feature matching and stitching processing according to the image information collected by the camera to obtain the chassis image map result; the map positioning unit performs coordinate system conversion processing according to the relative position information of the vehicle tires in the laser map and the image map to obtain the map conversion matrix result; the underbody positioning correction unit performs outlier filtering processing according to the map conversion matrix and the AGV real-time positioning information to obtain the corrected underbody positioning result.
  3. 根据权利要求1所述的用于车辆底盘腐蚀评估的AGV系统,其特征是,所述的腐蚀评估模块包括:图像预处理单元、零件复杂度评估单元、零件区域分割单元、腐蚀区域分割单元和腐蚀等级评估单元,其中:图像预处理单元根据相机采集的图像信息,进行自适应直方图均衡化、降采样、高斯模糊处理,得到预处理图像结果;零件复杂度评估单元根据预处理图像信息,进行强边缘检测、局部熵计算、零件复杂度计算处理,得到零件复杂度结果;零件区域分割单元根据预处理图像和零件复杂度信息,进行自适应菲尔森茨瓦布分割、自适应区域邻接图合并、形态学闭合检测处理,得到零件区域分割结果;腐蚀区域分割单元根据预处理图像信息,进行HSV颜色空间滤波处理,得到腐蚀区域分割结果;腐蚀等级评估单元根据零件区域和腐蚀区域分割信息,进行腐蚀覆盖率计算和腐蚀区域局部分割处理,得到腐蚀评估等级和局部腐蚀图像结果。According to claim 1, the AGV system for vehicle chassis corrosion assessment is characterized in that the corrosion assessment module includes: an image preprocessing unit, a part complexity assessment unit, a part area segmentation unit, a corrosion area segmentation unit and a corrosion level assessment unit, wherein: the image preprocessing unit performs adaptive histogram equalization, downsampling, and Gaussian blur processing according to the image information collected by the camera to obtain a preprocessed image result; the part complexity assessment unit performs strong edge detection, local entropy calculation, and part complexity calculation processing according to the preprocessed image information to obtain a part complexity result; the part area segmentation unit performs adaptive Filsentzwab segmentation, adaptive area adjacency graph merging, and morphological closure detection processing according to the preprocessed image and part complexity information to obtain a part area segmentation result; the corrosion area segmentation unit performs HSV color space filtering processing according to the preprocessed image information to obtain a corrosion area segmentation result; the corrosion level assessment unit performs corrosion coverage calculation and local segmentation of the corrosion area according to the part area and corrosion area segmentation information to obtain a corrosion assessment level and a local corrosion image result.
  4. 根据权利要求1所述的用于车辆底盘腐蚀评估的AGV系统,其特征是,所述的腐蚀复核模块包括:局部熵腐蚀复核单元,神经网络腐蚀复核单元,腐蚀区域标记单元,其中:局部熵腐蚀复核单元根据局部腐蚀图像信息,进行强边缘抑制、腐蚀熵计算处理,得到局部 熵腐蚀复核结果;神经网络腐蚀复核单元根据局部腐蚀图像信息,进行神经网络二元分类处理,得到神经网络腐蚀复核结果;腐蚀区域标记单元根据局部熵和神经网络腐蚀复核信息和修正后的车底定位信息,进行复核结果融合和图像标记处理,得到标记后的腐蚀区域结果。The AGV system for vehicle chassis corrosion assessment according to claim 1 is characterized in that the corrosion review module includes: a local entropy corrosion review unit, a neural network corrosion review unit, and a corrosion area marking unit, wherein: the local entropy corrosion review unit performs strong edge suppression and corrosion entropy calculation processing according to local corrosion image information to obtain local Entropy corrosion review results; the neural network corrosion review unit performs neural network binary classification processing based on the local corrosion image information to obtain the neural network corrosion review results; the corrosion area marking unit performs review result fusion and image marking processing based on the local entropy and neural network corrosion review information and the corrected vehicle bottom positioning information to obtain the marked corrosion area results.
  5. 一种根据权利要求1-4中任一所述系统的车辆底盘腐蚀评估方法,其特征在于,包括以下步骤:A method for evaluating vehicle chassis corrosion according to any one of claims 1 to 4, characterized in that it comprises the following steps:
    步骤1、根据AGV采集的点云和图像信息修正AGV在车底的定位;Step 1: Correct the positioning of the AGV under the vehicle based on the point cloud and image information collected by the AGV;
    步骤2、对AGV搭载相机采集的底盘图像进行图像预处理;Step 2: Preprocess the chassis image captured by the AGV-mounted camera;
    步骤3、对底盘图像进行零件复杂度评估;Step 3: Evaluate the parts complexity of the chassis image;
    步骤4、根据零件复杂度评估结果,对底盘图像进行自适应零件区域分割;Step 4: According to the part complexity evaluation result, the chassis image is adaptively segmented into parts regions;
    步骤5、基于颜色空间阈值过滤法检测底盘图像腐蚀区域,评估腐蚀等级;Step 5: Detect the corrosion area of the chassis image based on the color space threshold filtering method and evaluate the corrosion level;
    步骤6、对底盘图像腐蚀区域进行强边缘抑制,进行局部熵腐蚀复核;Step 6: Perform strong edge suppression on the eroded area of the chassis image and conduct local entropy corrosion review;
    步骤7、对底盘图像腐蚀区域进行神经网络腐蚀复核,融合腐蚀复核结果;Step 7: Perform neural network corrosion review on the corroded area of the chassis image and fuse the corrosion review results;
    步骤8、根据AGV实时定位信息,为腐蚀评估和复核结果添加定位标签。Step 8: Add location tags to the corrosion assessment and review results based on the real-time location information of the AGV.
  6. 根据权利要求5所述的车辆底盘腐蚀评估方法,其特征是,所述的步骤1包括:The vehicle chassis corrosion assessment method according to claim 5 is characterized in that the step 1 comprises:
    1.1)激光地图构建:将AGV放入待检测车辆底部,使AGV在车底随机探索并构建激光地图,AGV实时扫描到轮胎轮廓点云,得到包含四个代表轮胎的矩形的车底激光地图;1.1) Laser map construction: The AGV is placed under the vehicle to be inspected, and the AGV randomly explores and constructs a laser map under the vehicle. The AGV scans the tire contour point cloud in real time and obtains a laser map of the vehicle bottom containing four rectangles representing the tires.
    1.2)图像地图构建:AGV同时通过视角垂直朝上的USB相机实时采集底盘图像;在实时图像中检测SURF特征点,对相邻帧图像的SURF特征点进行FLANN特征匹配,计算相邻帧图像之间的单应矩阵根据单应矩阵H,将相邻帧图像进行映射变换并拼接重叠部分,最终拼接成完整的底盘图像地图;1.2) Image map construction: The AGV simultaneously collects chassis images in real time through a USB camera with a vertical upward viewing angle; detects SURF feature points in the real-time image, performs FLANN feature matching on the SURF feature points of adjacent frame images, and calculates the homography matrix between adjacent frame images. According to the homography matrix H, the adjacent frame images are mapped and transformed and the overlapping parts are spliced, and finally spliced into a complete chassis image map;
    1.3)地图标定:根据左前轮胎,右前轮胎,左后轮胎,右后轮胎四个轮胎中心在激光和像素坐标系下的坐标矩阵,计算激光地图与图像地图之间的坐标转换矩阵完成地图标定;1.3) Mapping: Based on the coordinate matrices of the left front tire, right front tire, left rear tire, and right rear tire centers in the laser and pixel coordinate systems, calculate the coordinate conversion matrix between the laser map and the image map Complete map marking;
    1.4)车底定位修正:对图像地图和激光地图定位结果进行坐标系转换和异常值滤波,修正车底定位结果。1.4) Underbody positioning correction: Perform coordinate system conversion and outlier filtering on the image map and laser map positioning results to correct the underbody positioning results.
  7. 根据权利要求5所述的车辆底盘腐蚀评估方法,其特征是,所述的步骤2包括: The vehicle chassis corrosion assessment method according to claim 5, characterized in that the step 2 comprises:
    2.1)自适应直方图均衡化:对相机采集的原始底盘图像进行自适应直方图均衡化操作;2.1) Adaptive histogram equalization: Adaptive histogram equalization is performed on the original chassis image captured by the camera;
    2.2)降采样:对底盘图像的RGB三通道分别进行降采样操作;该操作能够模糊化零件高频细节,突出零件轮廓曲线;2.2) Downsampling: Downsample the RGB channels of the chassis image separately; this operation can blur the high-frequency details of the parts and highlight the contour curves of the parts;
    2.3)高斯模糊:对底盘图像进行高斯模糊操作;该操作能够模糊化零件高频细节,突出零件轮廓曲线。2.3) Gaussian blur: Perform Gaussian blur operation on the chassis image; this operation can blur the high-frequency details of the parts and highlight the contour curves of the parts.
  8. 根据权利要求5所述的车辆底盘腐蚀评估方法,其特征是,所述的步骤3包括:The vehicle chassis corrosion assessment method according to claim 5 is characterized in that the step 3 comprises:
    3.1)强边缘检测:对底盘图像进行Canny强边缘检测;3.1) Strong edge detection: Perform Canny strong edge detection on the chassis image;
    3.2)零件复杂度评估:根据图像强边缘检测结果,评估零件复杂度,即根据强边缘像素点数量ne和图像总像素点数量np,计算图像强边缘比率取值范围为0≤Re≤1;3.2) Part complexity evaluation: Based on the image strong edge detection results, the part complexity is evaluated, that is, the image strong edge ratio is calculated based on the number of strong edge pixels ne and the total number of image pixels np . The value range is 0≤R e ≤1;
    3.3)自适应参数计算:根据计算所得零件复杂度评估参数Ce,自适应计算菲尔森茨瓦布分割算法适用尺度参数scale和区域邻接图算法适用合并阈值thresh;3.3) Adaptive parameter calculation: According to the calculated part complexity evaluation parameter Ce , adaptively calculate the scale parameter scale applicable to the Filsenzwab segmentation algorithm and the merging threshold thresh applicable to the region adjacency graph algorithm;
    所述的菲尔森茨瓦布分割算法适用尺度参数其中k为放大系数,The Filsenzwab segmentation algorithm is applicable to the scale parameter Where k is the magnification factor,
    所述的合并阈值 The merge threshold
  9. 根据权利要求5所述的车辆底盘腐蚀评估方法,其特征是,所述的步骤4包括:The vehicle chassis corrosion assessment method according to claim 5 is characterized in that the step 4 comprises:
    4.1)自适应菲尔森茨瓦布分割:根据自适应计算所得尺度参数对预处理后的底盘图像进行自适应菲尔森茨瓦布分割,获得零件区域过分割结果;4.1) Adaptive Filsenzwab segmentation: Based on the adaptively calculated scale parameters Perform adaptive Filsenzwab segmentation on the preprocessed chassis image to obtain the over-segmentation result of the part area;
    4.2)自适应区域邻接图合并:根据自适应计算所得合并阈值 对零件区域过分割结果进行基于颜色相似度的自适应区域邻接图合并,得到初步的零件区域分割结果;4.2) Adaptive region adjacency graph merging: Based on the adaptively calculated merging threshold The over-segmentation results of the part region are merged by adaptive region adjacency graph based on color similarity to obtain the preliminary part region segmentation results;
    4.3)形态学闭合检测:对于颜色相近但空间不相邻的零件区域进行形态学闭合检测,将零件区域分割为闭合区域实例,得到最终的零件区域分割结果。4.3) Morphological closure detection: Perform morphological closure detection on part regions that are similar in color but not spatially adjacent, segment the part regions into closed region instances, and obtain the final part region segmentation result.
  10. 根据权利要求5所述的车辆底盘腐蚀评估方法,其特征是,所述的步骤5包括:The vehicle chassis corrosion assessment method according to claim 5 is characterized in that the step 5 comprises:
    5.1)HSV颜色空间滤波:将图像从RGB颜色空间转换至HSV颜色空间,基于预设阈值滤波;5.1) HSV color space filtering: convert the image from RGB color space to HSV color space and filter based on a preset threshold;
    5.2)零件腐蚀等级评估:将不同零件区域分别与腐蚀区域掩模进行位与操作,获得非零像素点数量ei,根据零件区域像素点总数ni计算重合率 5.2) Evaluation of corrosion level of parts: Perform bitwise AND operation on different parts regions and the corrosion region mask to obtain the number of non-zero pixels e i , and calculate the overlap rate based on the total number of pixels in the part region n i
    5.3)零件腐蚀子区域分割:将腐蚀覆盖率超过设定阈值的腐蚀区域进行最小矩形包围框分割,方便腐蚀复核模块进行复核。5.3) Part corrosion sub-region segmentation: The corrosion area whose corrosion coverage exceeds the set threshold is segmented into the minimum rectangular bounding box to facilitate the corrosion review module to review.
  11. 根据权利要求5所述的车辆底盘腐蚀评估方法,其特征是,所述的步骤6包括:The vehicle chassis corrosion assessment method according to claim 5 is characterized in that the step 6 comprises:
    6.1)强边缘抑制:对零件腐蚀子区域进行参数不同的Canny边缘检测,并做差得到腐蚀边缘图;6.1) Strong edge suppression: Perform Canny edge detection with different parameters on the corrosion sub-area of the part, and perform subtraction to obtain the corrosion edge map;
    6.2)局部熵腐蚀复核:对零件腐蚀细节边缘图进行平均局部熵计算,平均局部熵大于设定阈值的腐蚀子区域复核为发生腐蚀;6.2) Local entropy corrosion review: The average local entropy is calculated for the edge map of the corrosion details of the parts, and the corrosion sub-areas with average local entropy greater than the set threshold are reviewed as corrosion;
    所述的局部熵表达式He=-(p0log2p0+(1-p0)log2(1-p0)),选用发生腐蚀阈值为 The local entropy expression He = -(p 0 log 2 p 0 +(1-p 0 )log 2 (1-p 0 )), the corrosion threshold is selected as
  12. 根据权利要求5所述的车辆底盘腐蚀评估方法,其特征是,所述的步骤7包括:The vehicle chassis corrosion assessment method according to claim 5 is characterized in that the step 7 comprises:
    7.1)神经网络二元分类复核:通过预训练的神经网络二元分类模型,对零件腐蚀子区域进行腐蚀/非腐蚀二元分类复核;7.1) Neural network binary classification review: The corrosion/non-corrosion binary classification review of the corrosion sub-area of the parts is performed through the pre-trained neural network binary classification model;
    所述的神经网络二元分类模型为VGG16卷积神经网络,sigmoid函数为激活函数,二元交叉熵为损失函数;The neural network binary classification model is a VGG16 convolutional neural network, the sigmoid function is an activation function, and the binary cross entropy is a loss function;
    7.2)腐蚀复核结果融合:对局部熵和神经网络腐蚀复核结果进行位或操作,只要有一者判断为存在腐蚀,即最终判断为存在腐蚀。7.2) Fusion of corrosion review results: Perform a bitwise OR operation on the local entropy and neural network corrosion review results. As long as one of them is judged to be corroded, the final judgment is that corrosion exists.
  13. 根据权利要求5所述的车辆底盘腐蚀评估方法,其特征是,所述的步骤8包括:The vehicle chassis corrosion assessment method according to claim 5 is characterized in that the step 8 comprises:
    8.1)腐蚀区域标记:将零件腐蚀子区域、腐蚀评估结果和腐蚀复核结果结合修正后的车底定位坐标,标记在图像地图上,作为最终腐蚀评估报告;8.1) Corrosion area marking: The corrosion sub-areas of the parts, the corrosion assessment results and the corrosion review results are combined with the corrected vehicle bottom positioning coordinates and marked on the image map as the final corrosion assessment report;
    8.2)腐蚀区域图像保存:将判断为发生严重腐蚀的零件图像在AGV本地保存,供检修人员参考。 8.2) Save the image of the corroded area: The image of the parts judged to be severely corroded will be saved locally on the AGV for reference by maintenance personnel.
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