WO2024106351A1 - Exhaust adapter - Google Patents

Exhaust adapter Download PDF

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Publication number
WO2024106351A1
WO2024106351A1 PCT/JP2023/040656 JP2023040656W WO2024106351A1 WO 2024106351 A1 WO2024106351 A1 WO 2024106351A1 JP 2023040656 W JP2023040656 W JP 2023040656W WO 2024106351 A1 WO2024106351 A1 WO 2024106351A1
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WO
WIPO (PCT)
Prior art keywords
exhaust
main body
exhaust flow
flow passage
combustion
Prior art date
Application number
PCT/JP2023/040656
Other languages
French (fr)
Japanese (ja)
Inventor
良祐 弓削
Original Assignee
リンナイ株式会社
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Filing date
Publication date
Application filed by リンナイ株式会社 filed Critical リンナイ株式会社
Publication of WO2024106351A1 publication Critical patent/WO2024106351A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/02Casings; Cover lids; Ornamental panels

Definitions

  • the present invention relates to an exhaust adapter that connects to a combustion device, for example, an exhaust adapter that allows an indoor combustion device to be adapted to an outdoor installation.
  • Combustion equipment such as hot water heaters are equipped with an exhaust pipe that discharges combustion exhaust.
  • the exhaust pipe In indoor combustion equipment, the exhaust pipe is connected to an exhaust pipe installed in the wall of the building, so the exhaust pipe is often installed protruding from the top of the combustion equipment.
  • the exhaust pipe In outdoor combustion equipment, the exhaust pipe is installed on the front or side of the combustion equipment to prevent the combustion exhaust from directly hitting the wall or eaves of the building.
  • combustion equipment manufacturers must produce combustion equipment according to indoor and outdoor installation types, and users must also purchase a new combustion equipment when changing from an indoor installation to an outdoor installation.
  • Patent Document 1 a technology was known for a combustion device with an exhaust pipe on the top surface of the device in which an exterior case with an exhaust window on the front surface was installed on the top surface of the combustion device, allowing the combustion exhaust to flow only forward.
  • the above-mentioned conventional technology does not convert a combustion device from an indoor installation type to an outdoor installation type.
  • the present inventor has considered the development of a new exhaust adapter that can convert an indoor installation type combustion device into an outdoor installation type combustion device.
  • an exhaust adapter on a combustion device in order to give the exhaust adapter a sense of unity with the combustion device and improve the design from the front, it is considered to be composed of a main body as an external part and an exhaust guiding fluid as an internal part that sends the combustion exhaust of the combustion device to the exhaust outlet of the main body.
  • the combustion exhaust and condensation water will leak from the exhaust guiding fluid into the main body. If the combustion exhaust leaks into the main body, the combustion exhaust will flow into the combustion device and reduce the combustion performance. If the condensation water leaks into the main body, the condensation water will adhere to the main body of the combustion device and deteriorate the main body.
  • the present invention was made in consideration of the above circumstances, and aims to provide an exhaust adapter that can ensure high airtightness between the main body and the exhaust guide fluid inside the main body.
  • the exhaust adapter comprises: An exhaust adapter connected to a combustion device having a box-shaped device body forming an outer shell and an exhaust pipe protruding outward from the device body, A box-shaped main body having an exhaust outlet for discharging combustion exhaust from the combustion device; An exhaust guide fluid is provided in the main body and connects the exhaust pipe to the exhaust outlet; an exhaust flow passage portion that constitutes a part of the exhaust fluid guide and has an opening portion that communicates with the exhaust outlet and a flange provided on an outer periphery of the opening portion; a packing that is compressed and held between a flange of the exhaust flow path portion and an inner surface of the main body at an outer periphery of the exhaust outlet; a sliding guide portion provided on an inner surface of the main body and pressed against an outer surface of a closing portion that is an opposing wall of the opening in the exhaust flow path, The sliding guide portion is formed with a concave arc portion that is inclined toward the exhaust outlet side from the tip end side toward the base end side,
  • the exhaust guide fluid
  • the flange of the exhaust flow passage is placed against the inner surface of the main body at the outer periphery of the exhaust outlet with the packing sandwiched therebetween, and the exhaust flow passage is fixed to the main body with the blocking portion of the exhaust flow passage pushed from the tip side to the base end side of the sliding guide portion, and the exhaust adapter is assembled.
  • the convex arc surface of the outer surface of the blocking portion of the exhaust flow passage is pushed while sliding along the concave arc portion of the sliding guide portion, so that the exhaust flow passage is guided by the sliding guide portion and strongly pressed against the exhaust outlet side. This allows the packing placed between the flange of the exhaust flow passage and the inner surface of the main body to be held in a highly compressed state.
  • the exhaust flow passage portion may include a bulging portion that bulges outward, and the bulging portion may form the blocking portion.
  • the bulging portion lengthens the exhaust flow path, and when the blocking portion, which is the bulging portion, is pushed into the sliding guide portion, it becomes easier to press down the exhaust flow path, making it easier to assemble the exhaust flow path.
  • the bulging portion increases the flow path length of the combustion exhaust flowing through the exhaust flow path, so the flow rate of the combustion exhaust can be reduced.
  • the gasket can prevent the combustion exhaust from leaking into the main body through the opening of the exhaust flow path.
  • the reduced flow rate of the combustion exhaust can prevent condensation water that has accumulated in the exhaust flow path or near the exhaust outlet from being scattered out of the exhaust outlet by the combustion exhaust.
  • the exhaust passage portion is fixed to the main body by screws,
  • the screw fixing direction may be set in a direction intersecting with a compression direction of the packing.
  • the compression direction of the packing of the exhaust flow passage is the same as the exhaust outlet side direction in which the sliding guide presses the exhaust flow passage, and the compression repulsion force of the packing acts on the exhaust flow passage in the opposite direction to the exhaust outlet side direction.
  • the screw fixing direction of the exhaust flow passage is parallel to the screw threading direction. If the screw fixing direction is set to a direction parallel to the compression direction of the packing with respect to the exhaust flow passage, the compression repulsion force of the packing acts in the direction in which the screw comes out. According to the above-mentioned configuration of the present invention, the compression repulsion force of the packing acts on the exhaust flow passage in a direction intersecting the screw fixing direction, so that the screw can be prevented from loosening and the screw can be maintained fixed.
  • the exhaust flow passage assembled in a state where it is pressed into the sliding guide is stably maintained in a state where it is pressed against the exhaust outlet side by the sliding guide without being displaced in the direction of escaping from the sliding guide by the screw fixing. Therefore, the packing can be stably maintained in a high airtight state.
  • the screw threading direction is the same as the direction in which the exhaust flow passage is pressed into the sliding guide, so that the assembly work of assembling the exhaust flow passage into the main body can be easily performed.
  • FIG. 2 is a front view showing the combustion device according to the embodiment.
  • 1 is a schematic diagram showing an internal configuration of a combustion device according to an embodiment of the present invention.
  • 1 is a perspective view showing a combustion device according to an embodiment of the present invention when a front cover of an exhaust adapter is in an open state.
  • FIG. 1 is a perspective view showing a state in which the exhaust adapter of the present embodiment is installed on a top surface of a combustion apparatus.
  • FIG. 1A is a perspective view showing the exhaust adapter of the present embodiment when the front cover is in a closed state
  • FIG. 1B is a perspective view showing the exhaust adapter of the present embodiment when the front cover is in an open state.
  • FIG. 2 is a cross-sectional view showing the exhaust adapter of the present embodiment.
  • an exhaust adapter 1 that connects to an exhaust pipe 40 is installed on the top surface 33 of the combustion device 30.
  • the combustion device 30 can be applied to an indoor-installed combustion device 30 without the exhaust adapter 1 installed on the top surface 33, and to an outdoor-installed combustion device 30 with the exhaust adapter 1 installed on the top surface 33.
  • the exhaust adapter 1 by installing the exhaust adapter 1 on the top surface 33 of an indoor-installed combustion device 30, it can be converted to an outdoor-installed combustion device 30. As shown in FIG.
  • the exhaust adapter 1 of this embodiment is attached to the top surface 33 of the combustion device 30 by fixing the fixing plate part 51 as a fastening part provided at the left and right ends inside the main body 2 to the fixing parts 52 provided at the left and right ends of the top surface 33 of the combustion device 30 with screws 51a.
  • the exhaust adapter 1 is provided with an openable front cover 8 that covers the cutout part 20 provided on the front surface of the main body 2. By opening the front cover 8, the fixing plate 51 can be screwed from the front side of the combustion device 30 through the notch 20 of the main body 2, making it easier to install the exhaust adapter 1 than when working from the top surface 33 of the combustion device 30.
  • the snap lock 46 on the top of the front cover 34 can be unlocked through the notch 20, and the front cover 34 can be removed without interference from the exhaust adapter 1 due to the notch 20 (see Figure 3). Therefore, the front cover 34 can be removed from the casing 32 without removing the exhaust adapter 1 from the combustion device 30, improving the ease of removing the front cover 34 during maintenance of the combustion device 30.
  • the exhaust adapter 1 of this embodiment includes a main body 2, which is an external component, and an exhaust guiding fluid 3, which is an internal component, provided within the main body 2.
  • the exhaust guiding fluid 3 is composed of an exhaust connection portion 4 and an exhaust flow path portion 5.
  • the main body 2 has side walls 6 and an upper wall 7, and is formed in a box shape with an open bottom.
  • the upper wall 7 of the main body 2 has a rectangular shape and is an inclined surface with the front higher than the rear.
  • the side walls 6 of the main body 2 extend downward from the peripheral edge of the upper wall 7.
  • An openable front cover 8 is attached to the front side wall 6.
  • the front cover 8 has a shape that bulges forward, and is formed with dimensions that make it flush with the front cover 34 of the combustion device 30 when closed.
  • the rear side wall 6 is formed with dimensions that make it flush with the back surface of the casing 32 of the combustion device 30.
  • the front cover 8 and the rear side wall 6 are formed with dimensions such that the lower ends approximately match the upper end of the front cover 34 and the upper end of the back surface of the casing 32.
  • the left and right side walls 6 have a bulging shape with the lower parts bulging outward from near the middle part in the vertical direction to the lower ends, and are formed with dimensions that make them flush with the left and right sides of the casing 32 of the combustion device 30.
  • the left and right side walls 6 are formed to a size that extends to a position where the lower ends cover the rounded corners between the left and right sides and the top surface of the casing 32.
  • the main body 2 of the external part covers the top surface 33 of the combustion device 30 and is flush with the front, rear, left and right sides of the device main body of the combustion device 30, giving a sense of unity with the combustion device 30 and improving the design from the front.
  • the main body 2 of the exhaust adapter 1 may be slightly larger or smaller than the top surface 33 of the combustion device 30, and the lower end of the main body 2 may extend to a position that somewhat covers the upper part of the combustion device 30.
  • the main body 2, the exhaust guiding fluid 3, and the front cover 8 are molded from a resin material.
  • the lower part of the left and right side walls 6 of the main body 2 is provided with an air intake port 9 that opens horizontally in the front-rear direction.
  • a guide plate 10 Near the left and right side walls 6 in the main body 2, a guide plate 10 (see Figures 7 and 8) is provided facing the air intake port 9 and extending parallel to the side walls 6.
  • the air that flows into the main body 2 from the outside through the air intake port 9 is guided downward by this guide plate 10 to the air intake cylinder 41 and the ring-shaped air intake cylinder 42 on the top surface 33 of the combustion device 30.
  • the upper part of the front side wall 6 from the upper end to near the middle part is an inclined surface facing diagonally upward. This inclined surface is provided with an exhaust outlet 11 that opens horizontally in the left-right direction.
  • the exhaust outlet 11 is connected to the exhaust flow path section 5 in the main body 2 so as to communicate with it.
  • the inner surface of the front side wall 6 that forms the exhaust outlet 11 is provided with a plate-shaped insertion protrusion 12 that protrudes into the main body 2 at the upper and lower parts of the exhaust outlet 11.
  • the upper and lower insertion protrusions 12 are arranged in the exhaust flow passage 5, and form a space that retains the combustion exhaust gas on the periphery of the exhaust outlet 11 to prevent a drop in temperature of the side wall 6 around the exhaust outlet 11.
  • receiving plate portions 60 (see FIG. 8) whose outer ends are curved upward are provided at left and right positions below the lower insertion protrusion 12.
  • the left and right receiving plate portions 60 are provided so as to fit along the outer periphery of the corners of the flange 14 of the exhaust flow passage 5 arranged on the inner surface of the front side wall 6.
  • the front side wall 6 has a notch 20 cut out across the entire width from the bottom end to near the middle at a predetermined height.
  • a front cover 8 that covers the notch 20 is attached to the front side wall 6.
  • the front cover 8 is fixed to the main body 2 by a hinge 21 so that it can be opened and closed relative to the notch 20.
  • the hinge 21 has a structure in which a hinge shaft is sandwiched between two hinge clamping plates, and is provided at the left and right positions at the upper end of the notch 20 and the top of the front cover 8, and the front cover 8 can be rotated upward to an open state.
  • the hinge 21 has engagement portions (not shown) provided on the hinge shaft and the hinge clamping plates, and is configured so that when the front cover 8 is rotated upward to an open state, the engagement portions engage with each other to hold the front cover 8 in an open position.
  • the hinge 21 is provided at the top of the front cover 8, but the hinge 21 may be provided at the right or left end of the front cover 8 to make the front cover 8 open to the right or left, or the front cover 8 may be divided into left and right halves and the hinges 21 provided at both the left and right ends of the divided front cover 8 to make the front cover 8 open like a double door.
  • the hinge 21 may be any hinge means such as a combination of an axis and an axis hole or axis groove, or a hinge.
  • the left and right side ends of the front cover 8 are bent to fit the left and right side walls 6 of the main body 2, with engagement pieces 27 (see FIG. 9) provided at the rear ends of these bent portions, and engagement protrusions 28 (see FIG. 9) that engage with the engagement pieces 27 of the front cover 8 are provided on the inner surfaces of the front edges of the left and right side walls 6.
  • the engagement pieces 27 of the front cover 8 engage with the engagement protrusions 28 of the side walls 6, and the front cover 8 is held in the closed position so that it does not open easily.
  • the means for holding the front cover 8 in the closed position is the engagement means between the engagement pieces 27 and the engagement protrusions 28, but it may also be an attraction means such as a magnet.
  • the exhaust guiding fluid 3 includes an exhaust connection part 4 that is connected to the exhaust tube 40 of the combustion device 30, and an exhaust flow path part 5 that connects between the exhaust connection part 4 and the exhaust outlet 11 of the main body 2.
  • the exhaust connection part 4 and the exhaust flow path part 5 are integrated, and their respective internal spaces are connected to each other.
  • the exhaust connection part 4 is formed in a cylindrical shape so as to follow the inner peripheral shape of the exhaust tube 40 of the combustion device 30.
  • the upper end of the exhaust connection part 4 is joined to the exhaust flow path part 5.
  • the lower part of the exhaust connection part 4 is inserted into the exhaust tube 40 and connected so as to communicate with the exhaust tube 40.
  • a cylindrical gasket 70 is arranged between the lower part of the exhaust connection part 4 and the exhaust tube 40.
  • the cylindrical gasket 70 has an inward-facing seal part 71 provided around the entire circumference at the upper end and an outward-facing extension part 72 provided around the entire circumference at the lower end.
  • a groove part 40a is provided around the entire circumference at the upper end of the exhaust tube 40.
  • the cylindrical gasket 70 is inserted into the groove part 40a of the exhaust tube 40 and attached, the extension part 72 abuts against the inner wall of the groove part 40a, and the seal part 71 is arranged inside the exhaust tube 40 from the upper end of the exhaust tube 40. Therefore, the exhaust connection part 4 connected to the inside of the exhaust tube 40 is pressed against the seal part 71 of the cylindrical packing 70, preventing the leakage of combustion exhaust gas at the connection part between the exhaust tube 40 and the exhaust connection part 4.
  • the exhaust flow passage section 5 has an internal space through which the combustion exhaust of the combustion device 30 flows, and is formed in a flat box shape with a horizontally long opening 13 at the front end side and a closed section (16) at the rear end side opposite the opening 13.
  • the exhaust connection section 4 is joined to the center of the bottom surface of the exhaust flow passage section 5 so as to communicate with the internal space.
  • An outward flange 14 is formed on the outer periphery of the opening 13 of the exhaust flow passage section 5.
  • the flange 14 of the exhaust flow passage section 5 is connected by pressing it against the front side wall 6 inside the main body 2 at the outer periphery of the exhaust outlet 11 with an annular packing 15 arranged thereon.
  • the opening 13 of the exhaust flow passage section 5 is connected to the exhaust outlet 11 of the main body 2, and the combustion exhaust of the combustion device 30 is discharged from the exhaust tube 40 through the exhaust connection section 4 and the exhaust flow passage section 5 to the outside from the exhaust outlet 11.
  • the blocking portion at the rear end of the exhaust flow passage portion 5 has a bulge portion 16 that bulges outward in a roughly U-shape, and the outer surface of this bulge portion 16 is formed into a convex arc-shaped surface 16a.
  • a fixing portion 17 is provided on the outer surface of the bulge portion 16 at the midpoint in the left-right width direction to be fixed to the main body 2 with a screw.
  • a sliding guide part 18 that is pressed against the outer surface of the bulge part 16 of the exhaust flow passage part 5, and a fixed base 19 that is fixed with screws to the fixed part 17 of the exhaust flow passage.
  • a total of four sliding guide parts 18 are provided, two at the left and right end positions of the bulge part 16 and two at left and right positions that correspond to the central position.
  • the fixed base 19 has a screw hole and is provided at one position that corresponds to the middle part of the bulge part 16.
  • the exhaust flow passage part 5 is attached inside the main body 2 by fixing the fixed part 17 to the fixed base 19 with screws while the bulge part 16 is pressed against the sliding guide part 18.
  • the sliding guide 18 is provided in a position that allows the exhaust flow passage 5 disposed within the main body 2 to be pushed toward the exhaust outlet 11.
  • a concave arc-shaped portion 18a is formed at the front of the sliding guide 18, inclining forward toward the exhaust outlet 11 as it moves from the tip end of the sliding guide 18 to the base end.
  • a receiving portion 18b is provided at the tip end of the concave arc-shaped portion 18a, which is formed at an angle so that the tip end opens.
  • the exhaust flow passage 5 is fixed to the main body 2 with the convex arc-shaped surface 16a, which is the outer surface of the bulge 16, pushed into the concave arc-shaped portion 18a of the sliding guide 18.
  • the packing 15 is placed on the flange 14 of the exhaust flow passage 5, the exhaust flow passage 5 is placed in the main body 2 from the open portion 31 of the main body 2, and the insertion protrusion 12 in the main body 2 is inserted and locked into the opening 13 of the exhaust flow passage 5 (see Figure 11).
  • the front flange 14 of the exhaust flow passage 5 is abutted against the side wall 6 of the outer periphery of the exhaust outlet 11 via the packing 15, and the rear bulge 16 of the exhaust flow passage 5 is placed in the sliding guide 18 (see Figure 12(a)).
  • the bulge 16 of the exhaust flow passage 5 is smoothly guided to the front part of the sliding guide 18 by abutting against the receiving portion 18b of the sliding guide 18.
  • the bulge 16 is pushed from the tip side to the base end side of the sliding guide 18.
  • the convex arc surface 16a which is the outer surface of the bulge 16
  • the exhaust flow path 5 is guided by the sliding guide 18 and strongly pressed forward against the exhaust outlet 11 (see FIG. 12(b)).
  • the fixing portion 17 of the exhaust flow path 5 and the fixing base 19 of the main body 2 are fixed with screws 17a. In this manner, the exhaust guiding fluid 3 having the exhaust flow path 5 and the exhaust connecting portion 4 is attached inside the main body 2, and the exhaust adapter 1 is assembled.
  • the convex arc surface 16a on the outer surface of the bulge portion 16 of the exhaust flow path portion 5 is pushed in while sliding along the concave arc portion 18a of the sliding guide portion 18, so that the exhaust flow path portion 5 is guided by the sliding guide portion 18 and strongly pressed against the exhaust outlet 11 side.
  • This allows the packing 15 placed between the flange 14 of the exhaust flow path portion 5 and the side wall 6 forming the exhaust outlet 11 of the main body 2 to be held in a highly compressed state all around.
  • the compression state of the packing 15 varies partially, and it is difficult to compress the packing 15 to a high compression state all around until the dimensional tolerance of each part is absorbed.
  • the rear bulge portion 16 of the exhaust flow passage portion 5 is slid along the sliding guide portion 18 while being pushed in, so that the exhaust flow passage portion 5 can be easily and strongly pressed against the exhaust outlet 11 side, and the packing 15 can be compressed to a high compression state all around.
  • the compression rate of the packing 15 can be set to a high compression state of about 70% to 75%.
  • the flange 14 is provided with a receiving groove 14a in which the packing 15 is placed, and a protrusion 14b is provided on the outer periphery of this receiving groove 14a, and this protrusion 14b abuts against the side wall 6 of the main body 2 to prevent the packing 15 from being excessively compressed.
  • the exhaust flow passage section 5 is configured as a bulging section 16 that bulges backward at the blocking section, which is the opposing wall of the opening 13.
  • the bulging section 16 lengthens the exhaust flow passage section 5, and when the bulging section 16 is pushed into the sliding guide section 18, the exhaust flow passage section 5 is easily pressed down, making it easy to assemble the exhaust flow passage section 5.
  • the bulging section 16 lengthens the flow path length of the combustion exhaust flowing through the exhaust flow passage section 5, so the flow rate of the combustion exhaust can be reduced.
  • the packing 15 can prevent the combustion exhaust from leaking into the main body 2 from the opening 13 of the exhaust flow passage section 5.
  • the slowing down of the flow rate of the combustion exhaust can prevent condensation water that has accumulated near the exhaust flow passage section 5 or the exhaust outlet 11 from being scattered outside from the exhaust outlet 11 by the combustion exhaust.
  • the fixing portion 17 of the exhaust flow path portion 5 and the fixing base 19 of the main body 2 are fixed with a screw 17a, so that the bulge portion 16 of the exhaust flow path portion 5 is held in a state pressed toward the base end side of the sliding guide portion 18.
  • the fixing direction by this screw 17a is the up-down direction, and is set to the horizontal direction in which the sliding guide portion 18 presses the exhaust flow path portion 5, that is, the direction intersecting the compression direction of the packing 15.
  • the compression direction of the packing 15 of the exhaust flow path portion 5 is the same direction as the exhaust outlet 11 side direction in which the sliding guide portion 18 presses the exhaust flow path portion 5, and the compression repulsion force of the packing 15 acts on the exhaust flow path portion 5 in the direction opposite to the exhaust outlet 11 side direction.
  • the screw fixing direction of the exhaust flow path portion 5 is parallel to the screw-in direction of the screw 17a. If the screw fixing direction for the exhaust flow path portion 5 is set to a direction parallel to the compression direction of the packing 15, the compression repulsion force of the packing 15 acts in the direction in which the screw comes out. In this embodiment, the compressive repulsive force of the packing 15 acts on the exhaust flow passage section 5 in a direction intersecting the screw fixing direction, preventing the screw 17a from loosening and maintaining the fixation by the screw 17a.
  • the exhaust flow passage section 5 assembled in a state pressed into the sliding guide section 18 is stably maintained in a state of being pressed against the exhaust outlet 11 by the sliding guide section 18 without shifting in the direction of escaping from the sliding guide section 18 due to the fixation of the screw 17a. Therefore, the packing 15 can be stably maintained in a high airtight state.
  • the screw 17a is threaded in the same direction as the exhaust flow passage section 5 is pushed into the sliding guide section 18, so the assembly work of assembling the exhaust flow passage section 5 into the main body 2 can be easily performed.
  • the air supply cylinder 41 and the ring-shaped air supply cylinder 42 are provided on the top surface 33 of the combustion device 30, and the air that flows into the main body 2 from the outside through the air supply port 9 is guided to the air supply cylinder 41 and the ring-shaped air supply cylinder 42, but either one of the air supply cylinder 41 or the ring-shaped air supply cylinder 42 may be closed and air may be supplied into the combustion device 30 only from the other, or only one of the air supply cylinder 41 or the ring-shaped air supply cylinder 42 may be provided on the top surface 33 of the combustion device 30. (Industrial Applicability)
  • the exhaust adapter of the present invention is used as an exhaust adapter that is connected to a combustion device such as a water heater.
  • this exhaust adapter can be installed on the top surface of an indoor water heater and applied to an outdoor water heater.
  • an exhaust adapter is provided that can ensure high airtightness of the exhaust flow passage inside the exhaust adapter while improving the design from the front by creating a sense of unity with the water heater.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Housings, Intake/Discharge, And Installation Of Fluid Heaters (AREA)

Abstract

Provided is an exhaust adapter capable of ensuring a high degree of airtightness between a main body and an exhaust flow guide inside the main body. An exhaust adapter 1 comprises: a main body 2 provided with an exhaust outlet 11 for discharging combustion exhaust from a combustion device 30; an exhaust flow guide 3 which is provided inside the main body and which connects an exhaust pipe of the combustion device to the exhaust outlet; an exhaust flow passage portion 5 which constitutes a portion of the exhaust flow guide and which includes a flange 14 provided on an outer peripheral edge of an opening portion 13 that communicates with the exhaust outlet; packing 15 held in a compressed state between the flange of the exhaust flow passage portion and a main body inner surface of an outer peripheral portion of the exhaust outlet; and a sliding guide portion 18 which is provided on a main body inner surface and which is in pressure contact with an outer surface of a closing portion 16, which is a wall opposing the opening portion of the exhaust flow passage portion. A concave arcuate portion 18a that is inclined increasingly toward the exhaust outlet side with increasing distance from a distal end side toward a base end side is formed in the sliding guide portion, and in the exhaust flow passage portion, an outer surface of the closing portion is formed with a convex arcuate surface 16a, and the exhaust flow passage portion is fixed to the main body in a state in which the convex arcuate surface has been pushed in along the concave arcuate portion of the sliding guide portion.

Description

排気アダプタExhaust adapter
 本発明は、燃焼装置に接続する排気アダプタに関し、例えば、屋内設置型の燃焼装置を屋外設置型に適用することを可能とする排気アダプタに関する。 The present invention relates to an exhaust adapter that connects to a combustion device, for example, an exhaust adapter that allows an indoor combustion device to be adapted to an outdoor installation.
 給湯装置等の燃焼装置は、燃焼排気を排出する排気筒を備えている。屋内設置型の燃焼装置では、排気筒を建物の壁に設置する排気配管と接続するため、排気筒は、燃焼装置の天面部から突出して設けられるものが多い。屋外設置型の燃焼装置では、燃焼排気が建物の壁や軒などに直接当たらないようにするため、排気筒は、燃焼装置の前面部又は側面部に設けられている。このように燃焼装置は、屋内設置型と屋外設置型とで排気筒の設置構成が異なるため、燃焼装置のメーカは、屋内設置型と屋外設置型とに応じて燃焼装置を生産する必要があり、ユーザにおいても、燃焼装置を屋内設置から屋外設置に変更する場合は新たな燃焼装置に買い換える必要があった。 Combustion equipment such as hot water heaters are equipped with an exhaust pipe that discharges combustion exhaust. In indoor combustion equipment, the exhaust pipe is connected to an exhaust pipe installed in the wall of the building, so the exhaust pipe is often installed protruding from the top of the combustion equipment. In outdoor combustion equipment, the exhaust pipe is installed on the front or side of the combustion equipment to prevent the combustion exhaust from directly hitting the wall or eaves of the building. As the installation configuration of the exhaust pipe differs between indoor and outdoor combustion equipment, combustion equipment manufacturers must produce combustion equipment according to indoor and outdoor installation types, and users must also purchase a new combustion equipment when changing from an indoor installation to an outdoor installation.
 従来、排気筒を天面部に備える燃焼装置において、前面に排気窓を開設した外装ケースを燃焼装置の天面部に設置して燃焼排気を前方に向かってのみ行われるようにした技術が知られていた(特許文献1)。 In the past, a technology was known for a combustion device with an exhaust pipe on the top surface of the device in which an exterior case with an exhaust window on the front surface was installed on the top surface of the combustion device, allowing the combustion exhaust to flow only forward (Patent Document 1).
特開平5-187721号公報Japanese Patent Application Laid-Open No. 5-187721
 しかし、前記従来技術は、燃焼装置を屋内設置型から屋外設置型へと変換するものではなかった。本発明者は、屋内設置型の燃焼装置を屋外設置型の燃焼装置に変換可能とする新規な排気アダプタの開発を検討した。排気アダプタを燃焼装置に設置する場合、排気アダプタに燃焼装置と一体感を持たせ、正面からのデザイン性を高めるには、外部部品となる本体と、内部部品として燃焼装置の燃焼排気を本体の排気出口へ送り込む排気導流体とで構成することが考えられる。この場合、本体の排気出口と排気導流体との接続部分での気密性が低いと、排気導流体から本体内に燃焼排気や結露水が漏出してしまう。燃焼排気が本体内に漏出した場合、燃焼排気が燃焼装置内に流入して燃焼性能を低下させるという問題が生じる。結露水が本体内に漏出した場合、結露水が燃焼装置の装置本体に付着して装置本体を劣化させるという問題が生じる。 However, the above-mentioned conventional technology does not convert a combustion device from an indoor installation type to an outdoor installation type. The present inventor has considered the development of a new exhaust adapter that can convert an indoor installation type combustion device into an outdoor installation type combustion device. When installing an exhaust adapter on a combustion device, in order to give the exhaust adapter a sense of unity with the combustion device and improve the design from the front, it is considered to be composed of a main body as an external part and an exhaust guiding fluid as an internal part that sends the combustion exhaust of the combustion device to the exhaust outlet of the main body. In this case, if the airtightness of the connection part between the exhaust outlet of the main body and the exhaust guiding fluid is low, the combustion exhaust and condensation water will leak from the exhaust guiding fluid into the main body. If the combustion exhaust leaks into the main body, the combustion exhaust will flow into the combustion device and reduce the combustion performance. If the condensation water leaks into the main body, the condensation water will adhere to the main body of the combustion device and deteriorate the main body.
 本発明は、以上の事情に鑑みてなされたものであり、本体と本体内の排気導流体との間の気密を高く確保することを可能とする排気アダプタを提供することを目的とする。 The present invention was made in consideration of the above circumstances, and aims to provide an exhaust adapter that can ensure high airtightness between the main body and the exhaust guide fluid inside the main body.
 本発明に係る排気アダプタは、
 外郭を形成する箱状の装置本体と、前記装置本体から外方に突出する排気筒とを備えた燃焼装置に接続される排気アダプタであって、
 前記燃焼装置からの燃焼排気を排出する排気出口が設けられた箱状の本体と、
 前記本体内に設けられ、前記排気筒から前記排気出口までを連接する排気導流体と、
 前記排気導流体の一部を構成し、前記排気出口に連通される開口部と当該開口部の外周縁に設けられたフランジとを有する排気流路部と、
 前記排気流路部のフランジと前記排気出口の外周部における前記本体の内面との間に圧縮保持されるパッキンと、
 前記本体の内面に設けられ、前記排気流路部における前記開口部の対向壁である閉塞部の外面に圧接される摺動案内部とを備え、
 前記摺動案内部は、先端側から基端側に向かうに従い前記排気出口側方向に傾斜した凹弧状部が形成されており、
 前記排気流路部は、前記閉塞部の外面が凸弧状面に形成されており、当該凸弧状面が前記摺動案内部の凹弧状部に沿って押し込まれた状態で前記本体に固定されている構成とする。
The exhaust adapter according to the present invention comprises:
An exhaust adapter connected to a combustion device having a box-shaped device body forming an outer shell and an exhaust pipe protruding outward from the device body,
A box-shaped main body having an exhaust outlet for discharging combustion exhaust from the combustion device;
An exhaust guide fluid is provided in the main body and connects the exhaust pipe to the exhaust outlet;
an exhaust flow passage portion that constitutes a part of the exhaust fluid guide and has an opening portion that communicates with the exhaust outlet and a flange provided on an outer periphery of the opening portion;
a packing that is compressed and held between a flange of the exhaust flow path portion and an inner surface of the main body at an outer periphery of the exhaust outlet;
a sliding guide portion provided on an inner surface of the main body and pressed against an outer surface of a closing portion that is an opposing wall of the opening in the exhaust flow path,
The sliding guide portion is formed with a concave arc portion that is inclined toward the exhaust outlet side from the tip end side toward the base end side,
The exhaust flow path portion is configured so that the outer surface of the blocking portion is formed into a convex arc-shaped surface, and the convex arc-shaped surface is fixed to the main body in a state where it is pressed along the concave arc-shaped portion of the sliding guide portion.
 前記構成より、排気流路部のフランジを排気出口の外周部における本体の内面に対しパッキンを間に挟んで配置して、排気流路部の閉塞部が摺動案内部の先端側から基端側に押し込まれた状態で排気流路部が本体に固定されて排気アダプタが組立てられることとなる。この組立過程において排気流路部の閉塞部外面の凸弧状面が摺動案内部の凹弧状部に沿って摺動しながら押し込まれることで、排気流路部は、摺動案内部に導かれて排気出口側に強く押し付けられる。これにより、排気流路部のフランジと前記本体の内面との間に配置するパッキンを高い圧縮状態にして保持することができる。従って、パッキンの圧縮にバラつきがなく、排気流路部のフランジと前記本体の内面との間の気密を高く確保することができる。以上より、燃焼排気が排気流路部の開口部から本体内へ漏出することを防止でき、燃焼排気が燃焼装置内に流入して燃焼性能を低下させることを防止できる。また、排気流路部内の開口部付近に滞留した結露水が排気流路部の開口部から本体内へ浸入することを防止でき、結露水が燃焼装置の装置本体に付着して装置本体を劣化させることを防止できる。 With the above configuration, the flange of the exhaust flow passage is placed against the inner surface of the main body at the outer periphery of the exhaust outlet with the packing sandwiched therebetween, and the exhaust flow passage is fixed to the main body with the blocking portion of the exhaust flow passage pushed from the tip side to the base end side of the sliding guide portion, and the exhaust adapter is assembled. During this assembly process, the convex arc surface of the outer surface of the blocking portion of the exhaust flow passage is pushed while sliding along the concave arc portion of the sliding guide portion, so that the exhaust flow passage is guided by the sliding guide portion and strongly pressed against the exhaust outlet side. This allows the packing placed between the flange of the exhaust flow passage and the inner surface of the main body to be held in a highly compressed state. Therefore, there is no variation in the compression of the packing, and a high level of airtightness can be ensured between the flange of the exhaust flow passage and the inner surface of the main body. As a result, it is possible to prevent the combustion exhaust from leaking into the main body from the opening of the exhaust flow passage, and to prevent the combustion exhaust from flowing into the combustion device and reducing the combustion performance. In addition, it is possible to prevent condensation water that has accumulated near the opening in the exhaust flow passage from entering the main body through the opening of the exhaust flow passage, and it is possible to prevent condensation water from adhering to the main body of the combustion device and deteriorating the main body.
 前記排気アダプタにおいて、
 前記排気流路部は、外方に膨れる膨出部を備え、当該膨出部により前記閉塞部が構成されるようにすることができる。
In the exhaust adapter,
The exhaust flow passage portion may include a bulging portion that bulges outward, and the bulging portion may form the blocking portion.
 この構成により、膨出部を備えることで排気流路部が長くなり、膨出部である閉塞部を摺動案内部に押し込む際、排気流路部を押さえ付けやすくなり排気流路部の組立が容易となる。また、膨出部により排気流路部を流れる燃焼排気の流路長が長くなるため、燃焼排気の流速を低減することができる。これにより、突風の吹き付けで排気出口が閉塞気味となった場合でも、前記パッキンによって、燃焼排気が排気流路部の開口部から本体内へ漏出することを防止できる。また、燃焼排気の流速が低くなることで排気流路部や排気出口付近等に滞留した結露水が燃焼排気によって排気出口から外に飛散することを防止できる。 With this configuration, the provision of the bulging portion lengthens the exhaust flow path, and when the blocking portion, which is the bulging portion, is pushed into the sliding guide portion, it becomes easier to press down the exhaust flow path, making it easier to assemble the exhaust flow path. In addition, the bulging portion increases the flow path length of the combustion exhaust flowing through the exhaust flow path, so the flow rate of the combustion exhaust can be reduced. As a result, even if the exhaust outlet becomes slightly blocked due to a gust of wind, the gasket can prevent the combustion exhaust from leaking into the main body through the opening of the exhaust flow path. In addition, the reduced flow rate of the combustion exhaust can prevent condensation water that has accumulated in the exhaust flow path or near the exhaust outlet from being scattered out of the exhaust outlet by the combustion exhaust.
 前記排気アダプタにおいて、
 前記排気流路部は、ビス固定により本体に固定され、
 前記ビス固定方向は、前記パッキンの圧縮方向と交差する方向に設定される構成とすることができる。
In the exhaust adapter,
The exhaust passage portion is fixed to the main body by screws,
The screw fixing direction may be set in a direction intersecting with a compression direction of the packing.
 排気流路部のパッキンの圧縮方向は、摺動案内部により排気流路部を押し付ける排気出口側方向と同じ方向であり、排気流路部には、排気出口側方向と反対方向にパッキンの圧縮反発力が作用する。排気流路部のビス固定方向は、ビスの螺進方向と平行した方向となる。排気流路部に対してビス固定方向がパッキンの圧縮方向と平行した方向に設定される場合は、パッキンの圧縮反発力がビスの抜ける方向に作用する。本発明の前記構成によれば、排気流路部に対してビス固定方向と交差する方向にパッキンの圧縮反発力が作用するので、ビスの緩みを防止し、ビスの固定を保持させることができる。これにより、摺動案内部に押し込まれた状態で組立てられた排気流路部は、ビス固定によって摺動案内部から脱出する方向にずれることなく、摺動案内部による排気出口側への押し付け状態に安定して保持される。従って、パッキンの気密を高い状態に安定して維持し続けることができる。また、ビスの螺進方向は、排気流路部を摺動案内部に押し込む方向と同じ方向となるので、排気流路部を本体内に組立てる組立作業を容易に行うことができる。 The compression direction of the packing of the exhaust flow passage is the same as the exhaust outlet side direction in which the sliding guide presses the exhaust flow passage, and the compression repulsion force of the packing acts on the exhaust flow passage in the opposite direction to the exhaust outlet side direction. The screw fixing direction of the exhaust flow passage is parallel to the screw threading direction. If the screw fixing direction is set to a direction parallel to the compression direction of the packing with respect to the exhaust flow passage, the compression repulsion force of the packing acts in the direction in which the screw comes out. According to the above-mentioned configuration of the present invention, the compression repulsion force of the packing acts on the exhaust flow passage in a direction intersecting the screw fixing direction, so that the screw can be prevented from loosening and the screw can be maintained fixed. As a result, the exhaust flow passage assembled in a state where it is pressed into the sliding guide is stably maintained in a state where it is pressed against the exhaust outlet side by the sliding guide without being displaced in the direction of escaping from the sliding guide by the screw fixing. Therefore, the packing can be stably maintained in a high airtight state. In addition, the screw threading direction is the same as the direction in which the exhaust flow passage is pressed into the sliding guide, so that the assembly work of assembling the exhaust flow passage into the main body can be easily performed.
本実施形態における燃焼装置を示す正面図である。FIG. 2 is a front view showing the combustion device according to the embodiment. 本実施形態における燃焼装置の内部構成を示す模式図である。1 is a schematic diagram showing an internal configuration of a combustion device according to an embodiment of the present invention. 本実施形態の排気アダプタの前蓋を開状態とした場合における燃焼装置を示す斜視図である。1 is a perspective view showing a combustion device according to an embodiment of the present invention when a front cover of an exhaust adapter is in an open state. FIG. 本実施形態の排気アダプタを燃焼装置の天面部に設置するときの状態を示す斜視図である。1 is a perspective view showing a state in which the exhaust adapter of the present embodiment is installed on a top surface of a combustion apparatus. FIG. 本実施形態の排気アダプタにおいて、前蓋が閉状態の場合を示す斜視図(同図(a))及び前蓋が開状態の場合を示す斜視図(同図(b))である。1A is a perspective view showing the exhaust adapter of the present embodiment when the front cover is in a closed state, and FIG. 1B is a perspective view showing the exhaust adapter of the present embodiment when the front cover is in an open state. 本実施形態の排気アダプタを示す断面図である。FIG. 2 is a cross-sectional view showing the exhaust adapter of the present embodiment. 本実施形態の排気アダプタを底面側から見た斜視図である。1 is a perspective view of the exhaust adapter of the present embodiment, seen from the bottom side. FIG. 本実施形態の排気アダプタを後方側から見た断面図である。2 is a cross-sectional view of the exhaust adapter of the present embodiment as viewed from the rear side. FIG. 本実施形態の排気アダプタを本体と排気導流体とに分解した状態の断面斜視図である。FIG. 2 is a cross-sectional perspective view of the exhaust adapter of the present embodiment disassembled into a main body and an exhaust guide. 本実施形態の排気アダプタにおいて排気連結部と燃焼装置の排気筒との接続部分を示す拡大断面図である。4 is an enlarged cross-sectional view showing a connection portion between an exhaust connection portion and an exhaust stack of a combustion device in the exhaust adapter of the present embodiment. FIG. 本実施形態の排気アダプタの組立方法を説明するための断面図である。5A to 5C are cross-sectional views for explaining a method of assembling the exhaust adapter of the present embodiment. 本実施形態の排気アダプタの組立方法を説明するための断面図である。5A to 5C are cross-sectional views for explaining a method of assembling the exhaust adapter of the present embodiment. 本実施形態の排気アダプタにおいて排気流路部のフランジと本体の側方壁との間のパッキンの圧縮状態を示す拡大断面図である。4 is an enlarged cross-sectional view showing a compressed state of a packing between a flange of an exhaust flow path and a side wall of a main body in the exhaust adapter of the present embodiment. FIG.
 以下に、本発明の実施形態について添付図面を参照しながら説明する。
 図1、図2、図3に示す燃焼装置30は、本発明の一例である給湯装置を構成するものであり、前方に開放部31を有する箱状のケーシング32と、開放部31を覆いケーシング32に取り外し可能に固定された前カバー34とを備え、ケーシング32と前カバー34とで装置の外郭となる装置本体が構成される。前カバー34は、ケーシング32に対して、上端部がパッチン錠46で固定され、下端部がビス49aで固定されている。なお、前カバー34の上端部の固定手段は、パッチン錠46以外にビス止め等の他の固定手段であってもよい。本明細書では、図3に示すように、燃焼装置30の前カバー34側を前面とし、前後、左右、上下の位置関係を規定する。
Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings.
The combustion device 30 shown in Figures 1, 2, and 3 constitutes a hot water supply device as an example of the present invention, and includes a box-shaped casing 32 having an open section 31 at the front, and a front cover 34 that covers the open section 31 and is removably fixed to the casing 32, and the casing 32 and the front cover 34 constitute the device body that is the outer shell of the device. The front cover 34 is fixed to the casing 32 at its upper end with a snap lock 46 and at its lower end with a screw 49a. The fixing means for the upper end of the front cover 34 may be other fixing means such as a screw fastener other than the snap lock 46. In this specification, as shown in Figure 3, the front cover 34 side of the combustion device 30 is defined as the front side, and the positional relationship of the front and rear, left and right, and up and down is specified.
 図2に示すように、ケーシング32内には、燃焼部35と、熱交換部36と、送風手段37と、給気部38と、排気部39とが配設されている。排気部39は、排気下流部に円筒状の排気筒40を有する。給気部38は、給気上流部に、円筒状の給気筒41と、排気筒40を内周部に配設するリング状給気筒42とを有する。排気筒40、給気筒41及びリング状給気筒42は、ケーシング32の天面部33(燃焼装置30の天面部でもある。)から上方に突出して配設されている。送風手段37は、給気部38から燃焼装置30内に導入した空気を燃料供給管43から供給される燃料ガスと混合し、混合ガスとして燃焼部35に供給する。燃焼部35は、燃焼部35に備えるバーナ(不図示)により混合ガスを燃焼させて燃焼排気を生成する。熱交換部36は、燃焼部35から送り込まれた燃焼排気により給水管44から伝熱管(不図示)に流入される流体(水)を加熱する。熱交換部36で加熱された流体は、伝熱管から出湯管45に流出され、給湯端末に供給される。熱交換部36で流体を加熱した後の燃焼排気は、排気部39から器具外に排出される。 As shown in FIG. 2, the casing 32 is provided with a combustion section 35, a heat exchange section 36, a blowing means 37, an air intake section 38, and an exhaust section 39. The exhaust section 39 has a cylindrical exhaust tube 40 at the exhaust downstream section. The air intake section 38 has a cylindrical air intake tube 41 at the air intake upstream section, and a ring-shaped air intake tube 42 with the exhaust tube 40 disposed on its inner periphery. The exhaust tube 40, the air intake tube 41, and the ring-shaped air intake tube 42 are disposed protruding upward from the top surface 33 of the casing 32 (which is also the top surface of the combustion device 30). The air blowing means 37 mixes the air introduced from the air intake section 38 into the combustion device 30 with the fuel gas supplied from the fuel supply pipe 43, and supplies the mixed gas to the combustion section 35. The combustion section 35 burns the mixed gas with a burner (not shown) provided in the combustion section 35 to generate combustion exhaust. The heat exchange unit 36 heats the fluid (water) flowing from the water supply pipe 44 to the heat transfer pipe (not shown) using the combustion exhaust air sent from the combustion unit 35. The fluid heated in the heat exchange unit 36 flows out of the heat transfer pipe into the hot water outlet pipe 45 and is supplied to the hot water supply terminal. The combustion exhaust air after the fluid is heated in the heat exchange unit 36 is discharged outside the appliance through the exhaust unit 39.
 本実施形態では、燃焼装置30の天面部33に排気筒40と接続する排気アダプタ1が設置されている。燃焼装置30は、天面部33に排気アダプタ1を設置しないものを屋内設置型の燃焼装置30とし、天面部33に排気アダプタ1を設置したものを屋外設置型の燃焼装置30に適用することができる。すなわち、屋内設置型の燃焼装置30において天面部33に排気アダプタ1を設置することにより、屋外設置型の燃焼装置30に変換することができる。図4に示すように、本実施形態の排気アダプタ1は、本体2内の左右端部に設ける締結部としての固定板部51を、燃焼装置30の天面部33の左右端部に設けた固定部品52にビス51aにより固定することで、燃焼装置30の天面部33に取り付けられている。また、排気アダプタ1には、本体2の前面に設けられた切欠部20を覆う開閉可能な前蓋8が設けられている。この前蓋8を開状態にすることで、本体2の切欠部20を通して燃焼装置30の前面側から固定板部51のビス止め作業を行うことができ、燃焼装置30の天面部33側から作業する場合に比べ、排気アダプタ1の取り付け作業を容易に行うことができる。また、前蓋8を開状態にすることで、切欠部20を通して前カバー34の上部のパッチン錠46を解錠でき、また、切欠部20によって排気アダプタ1が干渉することなく前カバー34を取り外すことができる(図3参照)。従って、排気アダプタ1を燃焼装置30から取り外すことなく前カバー34をケーシング32から取り外すことができ、燃焼装置30のメンテナンス等の際、前カバー34を取り外す作業性を向上することができる。 In this embodiment, an exhaust adapter 1 that connects to an exhaust pipe 40 is installed on the top surface 33 of the combustion device 30. The combustion device 30 can be applied to an indoor-installed combustion device 30 without the exhaust adapter 1 installed on the top surface 33, and to an outdoor-installed combustion device 30 with the exhaust adapter 1 installed on the top surface 33. In other words, by installing the exhaust adapter 1 on the top surface 33 of an indoor-installed combustion device 30, it can be converted to an outdoor-installed combustion device 30. As shown in FIG. 4, the exhaust adapter 1 of this embodiment is attached to the top surface 33 of the combustion device 30 by fixing the fixing plate part 51 as a fastening part provided at the left and right ends inside the main body 2 to the fixing parts 52 provided at the left and right ends of the top surface 33 of the combustion device 30 with screws 51a. In addition, the exhaust adapter 1 is provided with an openable front cover 8 that covers the cutout part 20 provided on the front surface of the main body 2. By opening the front cover 8, the fixing plate 51 can be screwed from the front side of the combustion device 30 through the notch 20 of the main body 2, making it easier to install the exhaust adapter 1 than when working from the top surface 33 of the combustion device 30. In addition, by opening the front cover 8, the snap lock 46 on the top of the front cover 34 can be unlocked through the notch 20, and the front cover 34 can be removed without interference from the exhaust adapter 1 due to the notch 20 (see Figure 3). Therefore, the front cover 34 can be removed from the casing 32 without removing the exhaust adapter 1 from the combustion device 30, improving the ease of removing the front cover 34 during maintenance of the combustion device 30.
 図4~図9に示すように、本実施形態の排気アダプタ1は、外部部品となる本体2と、内部部品として本体2内に設けられた排気導流体3とを備えている。排気導流体3は、排気連結部4と排気流路部5とで構成されている。 As shown in Figures 4 to 9, the exhaust adapter 1 of this embodiment includes a main body 2, which is an external component, and an exhaust guiding fluid 3, which is an internal component, provided within the main body 2. The exhaust guiding fluid 3 is composed of an exhaust connection portion 4 and an exhaust flow path portion 5.
 本体2は、側方壁6及び上方壁7を備え、下方が開放された箱状に形成されている。本体2の上方壁7は、長方形形状を有し、後部よりも前部が高い傾斜面となっている。本体2の側方壁6は、上方壁7の周縁部から下方へ延設されている。前側の側方壁6には、開閉可能な前蓋8が取り付けられている。前蓋8は、前方へ膨出した形状を有し、閉状態で燃焼装置30の前カバー34と面一となる寸法に形成されている。後側の側方壁6は、燃焼装置30のケーシング32の背面と面一となる寸法に形成されている。前蓋8及び後側の側方壁6は、下端が前カバー34の上端及びケーシング32の背面の上端と略一致する寸法に形成されている。左右側の側方壁6は、上下方向の中間部付近から下端までの下部が外方へ膨出した膨出形状を有し、燃焼装置30のケーシング32の左右面と面一となる寸法に形成されている。左右側の側方壁6は、下端がケーシング32の左右面と天面との間の丸みを帯びた隅部に被る位置まで延出する寸法に形成されている。このように、排気アダプタ1は、燃焼装置30の天面部33に設置された状態では、外部部品の本体2が燃焼装置30の天面部33を覆い、燃焼装置30の装置本体の前後面及び左右面と面一となり、燃焼装置30との一体感を有し、正面からのデザイン性が高められている。なお、排気アダプタ1の本体2は、燃焼装置30の天面部33よりも多少大きい又は小さいサイズであってもよいし、本体2の下端部が燃焼装置30の上部を多少覆う位置まで延びていてもよい。なお、本実施形態では、本体2と排気導流体3と前蓋8とは樹脂材料によって成形されている。 The main body 2 has side walls 6 and an upper wall 7, and is formed in a box shape with an open bottom. The upper wall 7 of the main body 2 has a rectangular shape and is an inclined surface with the front higher than the rear. The side walls 6 of the main body 2 extend downward from the peripheral edge of the upper wall 7. An openable front cover 8 is attached to the front side wall 6. The front cover 8 has a shape that bulges forward, and is formed with dimensions that make it flush with the front cover 34 of the combustion device 30 when closed. The rear side wall 6 is formed with dimensions that make it flush with the back surface of the casing 32 of the combustion device 30. The front cover 8 and the rear side wall 6 are formed with dimensions such that the lower ends approximately match the upper end of the front cover 34 and the upper end of the back surface of the casing 32. The left and right side walls 6 have a bulging shape with the lower parts bulging outward from near the middle part in the vertical direction to the lower ends, and are formed with dimensions that make them flush with the left and right sides of the casing 32 of the combustion device 30. The left and right side walls 6 are formed to a size that extends to a position where the lower ends cover the rounded corners between the left and right sides and the top surface of the casing 32. In this way, when the exhaust adapter 1 is installed on the top surface 33 of the combustion device 30, the main body 2 of the external part covers the top surface 33 of the combustion device 30 and is flush with the front, rear, left and right sides of the device main body of the combustion device 30, giving a sense of unity with the combustion device 30 and improving the design from the front. The main body 2 of the exhaust adapter 1 may be slightly larger or smaller than the top surface 33 of the combustion device 30, and the lower end of the main body 2 may extend to a position that somewhat covers the upper part of the combustion device 30. In this embodiment, the main body 2, the exhaust guiding fluid 3, and the front cover 8 are molded from a resin material.
 本体2における左右側の側方壁6の下部には、前後方向に横長に開口した給気口9が設けられている。本体2内における左右の側方壁6付近には、給気口9に対向して側方壁6と平行に延在するガイド板10(図7及び図8参照)が設けられている。このガイド板10によって給気口9を通して外部から本体2内に流入した空気は、下方に流されて燃焼装置30の天面部33の給気筒41及びリング状給気筒42に導かれる。前側の側方壁6における上端から中間部付近までの上部は、斜め上を向いた傾斜面となっている。この傾斜面には、左右方向に横長に開口した排気出口11が設けられている。排気出口11には、本体2内の排気流路部5が連通するように接続されている。排気出口11を形成する前側の側方壁6の内面には、排気出口11の上部と下部とに本体2内に突出する板状の挿入凸部12が設けられている。上下の挿入凸部12は、排気流路部5内に配置され、排気出口11の周縁部に燃焼排気を滞留させて排気出口11周囲の側方壁6の温度低下を防ぐ空間を形成することができる。また、前側の側方壁6の内面には、下側の挿入凸部12より下方の左右位置に、外側端部が上方に湾曲した受板部60(図8参照)が設けられている。左右の受板部60は、前側の側方壁6の内面に配設される排気流路部5のフランジ14の隅部外周に沿うように設けられている。 The lower part of the left and right side walls 6 of the main body 2 is provided with an air intake port 9 that opens horizontally in the front-rear direction. Near the left and right side walls 6 in the main body 2, a guide plate 10 (see Figures 7 and 8) is provided facing the air intake port 9 and extending parallel to the side walls 6. The air that flows into the main body 2 from the outside through the air intake port 9 is guided downward by this guide plate 10 to the air intake cylinder 41 and the ring-shaped air intake cylinder 42 on the top surface 33 of the combustion device 30. The upper part of the front side wall 6 from the upper end to near the middle part is an inclined surface facing diagonally upward. This inclined surface is provided with an exhaust outlet 11 that opens horizontally in the left-right direction. The exhaust outlet 11 is connected to the exhaust flow path section 5 in the main body 2 so as to communicate with it. The inner surface of the front side wall 6 that forms the exhaust outlet 11 is provided with a plate-shaped insertion protrusion 12 that protrudes into the main body 2 at the upper and lower parts of the exhaust outlet 11. The upper and lower insertion protrusions 12 are arranged in the exhaust flow passage 5, and form a space that retains the combustion exhaust gas on the periphery of the exhaust outlet 11 to prevent a drop in temperature of the side wall 6 around the exhaust outlet 11. In addition, on the inner surface of the front side wall 6, receiving plate portions 60 (see FIG. 8) whose outer ends are curved upward are provided at left and right positions below the lower insertion protrusion 12. The left and right receiving plate portions 60 are provided so as to fit along the outer periphery of the corners of the flange 14 of the exhaust flow passage 5 arranged on the inner surface of the front side wall 6.
 前側の側方壁6には、下端から中間部付近までの所定高さで左右全幅にわたって切り欠かれた切欠部20が設けられている。前側の側方壁6には、切欠部20を覆う前蓋8が取り付けられている。前蓋8は、ヒンジ21によって切欠部20に対して開閉可能に本体2と固定されている。ヒンジ21は、ヒンジ軸を2枚のヒンジ挟持板で挟んだ構成を有し、切欠部20の上端及び前蓋8の上部における左右位置に設けられ、前蓋8を上方へ回動させて開状態とすることができる。また、ヒンジ21には、ヒンジ軸とヒンジ挟持板に係合部(不図示)が設けられており、前蓋8を上方へ回動させて開状態にすると係合部が係合して前蓋8を開状態の位置に保持するように構成されている。なお、本実施形態では、ヒンジ21を前蓋8の上部に設けるが、ヒンジ21を前蓋8の右端部又は左端部に設けて前蓋8を右開き又は左開きとしてもよいし、また、前蓋8を左右に分割して、分割した前蓋8の左右両端部にヒンジ21を設けて前蓋8を観音開きとしてもよい。また、ヒンジ21は、軸と軸孔又は軸溝等を組み合わせたもの、蝶番等のように任意のヒンジ手段を用いてもよい。 The front side wall 6 has a notch 20 cut out across the entire width from the bottom end to near the middle at a predetermined height. A front cover 8 that covers the notch 20 is attached to the front side wall 6. The front cover 8 is fixed to the main body 2 by a hinge 21 so that it can be opened and closed relative to the notch 20. The hinge 21 has a structure in which a hinge shaft is sandwiched between two hinge clamping plates, and is provided at the left and right positions at the upper end of the notch 20 and the top of the front cover 8, and the front cover 8 can be rotated upward to an open state. In addition, the hinge 21 has engagement portions (not shown) provided on the hinge shaft and the hinge clamping plates, and is configured so that when the front cover 8 is rotated upward to an open state, the engagement portions engage with each other to hold the front cover 8 in an open position. In this embodiment, the hinge 21 is provided at the top of the front cover 8, but the hinge 21 may be provided at the right or left end of the front cover 8 to make the front cover 8 open to the right or left, or the front cover 8 may be divided into left and right halves and the hinges 21 provided at both the left and right ends of the divided front cover 8 to make the front cover 8 open like a double door. The hinge 21 may be any hinge means such as a combination of an axis and an axis hole or axis groove, or a hinge.
 前蓋8の左右側端部は、本体2の左右側の側方壁6に沿うように曲げられており、この曲げ部分の後端に係合片27(図9参照)が設けられ、また、左右側の側方壁6における前縁部の内面には、前蓋8の係合片27と係合する係合凸部28(図9参照)が設けられている。前蓋8が閉状態の位置では、前蓋8の係合片27と側方壁6の係合凸部28とが係合して、前蓋8が安易に開かないように閉状態の位置で保持される。なお、本実施形態では、前蓋8を閉状態に保持する手段は、前記の係合片27と係合凸部28とによる係合手段とするが、磁石による吸着手段等であってもよい。 The left and right side ends of the front cover 8 are bent to fit the left and right side walls 6 of the main body 2, with engagement pieces 27 (see FIG. 9) provided at the rear ends of these bent portions, and engagement protrusions 28 (see FIG. 9) that engage with the engagement pieces 27 of the front cover 8 are provided on the inner surfaces of the front edges of the left and right side walls 6. When the front cover 8 is in the closed position, the engagement pieces 27 of the front cover 8 engage with the engagement protrusions 28 of the side walls 6, and the front cover 8 is held in the closed position so that it does not open easily. In this embodiment, the means for holding the front cover 8 in the closed position is the engagement means between the engagement pieces 27 and the engagement protrusions 28, but it may also be an attraction means such as a magnet.
 図7に示すように、排気導流体3は、燃焼装置30の排気筒40に接続される排気連結部4と、排気連結部4から本体2の排気出口11までの間を連接する排気流路部5とを備えている。排気連結部4と排気流路部5とは、一体化されており、各々の内部空間が連通されている。 As shown in FIG. 7, the exhaust guiding fluid 3 includes an exhaust connection part 4 that is connected to the exhaust tube 40 of the combustion device 30, and an exhaust flow path part 5 that connects between the exhaust connection part 4 and the exhaust outlet 11 of the main body 2. The exhaust connection part 4 and the exhaust flow path part 5 are integrated, and their respective internal spaces are connected to each other.
 排気連結部4は、燃焼装置30の排気筒40の内周形状に沿うように円筒状に形成されている。排気連結部4の上端部は、排気流路部5に接合されている。図10に示すように、排気連結部4の下部は、排気筒40内に挿入されて排気筒40と連通するように接続されている。排気連結部4の下部と排気筒40との間には、筒状パッキン70が配設されている。筒状パッキン70は、上端部に内向きのシール部71が全周にわたって設けられ、下端部に外向きの延出部72が全周にわたって設けられている。排気筒40の上端部には、全周にわたって溝部40aが設けられている。筒状パッキン70は、排気筒40の溝部40a内に挿入して取り付けられており、延出部72が溝部40aの内壁に当接され、シール部71が排気筒40の上端部から排気筒40の内側に配設されている。従って、排気筒40内に接続された排気連結部4は、筒状パッキン70のシール部71と圧接され、排気筒40と排気連結部4の接続部分での燃焼排気の漏れが防止される。 The exhaust connection part 4 is formed in a cylindrical shape so as to follow the inner peripheral shape of the exhaust tube 40 of the combustion device 30. The upper end of the exhaust connection part 4 is joined to the exhaust flow path part 5. As shown in FIG. 10, the lower part of the exhaust connection part 4 is inserted into the exhaust tube 40 and connected so as to communicate with the exhaust tube 40. A cylindrical gasket 70 is arranged between the lower part of the exhaust connection part 4 and the exhaust tube 40. The cylindrical gasket 70 has an inward-facing seal part 71 provided around the entire circumference at the upper end and an outward-facing extension part 72 provided around the entire circumference at the lower end. A groove part 40a is provided around the entire circumference at the upper end of the exhaust tube 40. The cylindrical gasket 70 is inserted into the groove part 40a of the exhaust tube 40 and attached, the extension part 72 abuts against the inner wall of the groove part 40a, and the seal part 71 is arranged inside the exhaust tube 40 from the upper end of the exhaust tube 40. Therefore, the exhaust connection part 4 connected to the inside of the exhaust tube 40 is pressed against the seal part 71 of the cylindrical packing 70, preventing the leakage of combustion exhaust gas at the connection part between the exhaust tube 40 and the exhaust connection part 4.
 排気流路部5は、燃焼装置30の燃焼排気が流れる内部空間を有し、前端側に横長に開口した開口部13を設け、開口部13と対向した後端側を閉塞部(16)とする偏平な箱状に形成されている。排気流路部5の底面の中央部には、排気連結部4が内部空間と連通するように接合されている。排気流路部5の開口部13の外周縁には、外向きのフランジ14が形成されている。排気流路部5のフランジ14は、環状のパッキン15を配設して排気出口11の外周部における本体2内の前側の側方壁6に押し付けて接続されている。これにより、排気流路部5の開口部13が本体2の排気出口11と連通されて、燃焼装置30の燃焼排気は、排気筒40から、排気連結部4及び排気流路部5を通って、排気出口11から外部に排出される。 The exhaust flow passage section 5 has an internal space through which the combustion exhaust of the combustion device 30 flows, and is formed in a flat box shape with a horizontally long opening 13 at the front end side and a closed section (16) at the rear end side opposite the opening 13. The exhaust connection section 4 is joined to the center of the bottom surface of the exhaust flow passage section 5 so as to communicate with the internal space. An outward flange 14 is formed on the outer periphery of the opening 13 of the exhaust flow passage section 5. The flange 14 of the exhaust flow passage section 5 is connected by pressing it against the front side wall 6 inside the main body 2 at the outer periphery of the exhaust outlet 11 with an annular packing 15 arranged thereon. As a result, the opening 13 of the exhaust flow passage section 5 is connected to the exhaust outlet 11 of the main body 2, and the combustion exhaust of the combustion device 30 is discharged from the exhaust tube 40 through the exhaust connection section 4 and the exhaust flow passage section 5 to the outside from the exhaust outlet 11.
 排気流路部5の後端側の閉塞部は、略U字状に外方に膨れる膨出部16を備え、この膨出部16の外面が凸弧状面16aに形成されている。膨出部16の外面には、左右幅方向の中間部に本体2とビス固定する固定部17が設けられている。 The blocking portion at the rear end of the exhaust flow passage portion 5 has a bulge portion 16 that bulges outward in a roughly U-shape, and the outer surface of this bulge portion 16 is formed into a convex arc-shaped surface 16a. A fixing portion 17 is provided on the outer surface of the bulge portion 16 at the midpoint in the left-right width direction to be fixed to the main body 2 with a screw.
 一方、本体2の上方壁7の内面における後方部には、排気流路部5の膨出部16の外面に圧接される摺動案内部18と、排気流通路の固定部17とビス固定する固定基台19とが設けられている。摺動案内部18は、膨出部16の左右端部位置に対応する2箇所と中央位置に対応する左右2箇所の計4つ設けられている。固定基台19は、ネジ孔を有し、膨出部16の中間部に対応する1箇所に設けられている。排気流路部5は、膨出部16を摺動案内部18に圧接した状態で固定部17を固定基台19にビス固定して本体2内に取り付けられている。 Meanwhile, at the rear part of the inner surface of the upper wall 7 of the main body 2, there is provided a sliding guide part 18 that is pressed against the outer surface of the bulge part 16 of the exhaust flow passage part 5, and a fixed base 19 that is fixed with screws to the fixed part 17 of the exhaust flow passage. A total of four sliding guide parts 18 are provided, two at the left and right end positions of the bulge part 16 and two at left and right positions that correspond to the central position. The fixed base 19 has a screw hole and is provided at one position that corresponds to the middle part of the bulge part 16. The exhaust flow passage part 5 is attached inside the main body 2 by fixing the fixed part 17 to the fixed base 19 with screws while the bulge part 16 is pressed against the sliding guide part 18.
 摺動案内部18は、本体2内に配設した排気流路部5を排気出口11側方向に押し込み可能とする位置に設けられている。摺動案内部18の前部には、摺動案内部18の先端側から基端側に向かうに従い前方の排気出口11側方向に傾斜した凹弧状部18aが形成されている。凹弧状部18aの先端側には、先端側が開くように斜めに形成した受入部18bが設けられている。排気流路部5は、膨出部16の外面である凸弧状面16aが摺動案内部18の凹弧状部18aに押し込まれた状態で本体2に固定されている。 The sliding guide 18 is provided in a position that allows the exhaust flow passage 5 disposed within the main body 2 to be pushed toward the exhaust outlet 11. A concave arc-shaped portion 18a is formed at the front of the sliding guide 18, inclining forward toward the exhaust outlet 11 as it moves from the tip end of the sliding guide 18 to the base end. A receiving portion 18b is provided at the tip end of the concave arc-shaped portion 18a, which is formed at an angle so that the tip end opens. The exhaust flow passage 5 is fixed to the main body 2 with the convex arc-shaped surface 16a, which is the outer surface of the bulge 16, pushed into the concave arc-shaped portion 18a of the sliding guide 18.
 次に、排気アダプタ1の組立について説明する。
 図11、図12に示すように、排気流路部5のフランジ14にパッキン15を配置した状態とし、排気流路部5を本体2の開放部31から本体2内に配置して、排気流路部5の開口部13内に本体2内の挿入凸部12を挿入して係止させる(図11参照)。引き続き、排気流路部5の前方のフランジ14をパッキン15を介して排気出口11の外周部の側方壁6に当接させ、排気流路部5の後方の膨出部16を摺動案内部18に配置させる(図12(a)参照)。このとき、排気流路部5の膨出部16は、摺動案内部18の受入部18bに当接することで摺動案内部18の前部に円滑に案内される。この状態で、膨出部16を摺動案内部18の先端側から基端側に押し込む。膨出部16を押し込むに従って、膨出部16の外面である凸弧状面16aが摺動案内部18の凹弧状部18aに沿って摺動しながら押し込まれ、排気流路部5は、摺動案内部18に導かれて前方の排気出口11側に強く押し付けられる(図12(b)参照)。この状態で、排気流路部5の固定部17と本体2の固定基台19とをビス17aで固定する。このようにして、本体2内に排気流路部5及び排気連結部4を有する排気導流体3が取り付けられて、排気アダプタ1が組み立てられる。
Next, the assembly of the exhaust adapter 1 will be described.
As shown in Figures 11 and 12, the packing 15 is placed on the flange 14 of the exhaust flow passage 5, the exhaust flow passage 5 is placed in the main body 2 from the open portion 31 of the main body 2, and the insertion protrusion 12 in the main body 2 is inserted and locked into the opening 13 of the exhaust flow passage 5 (see Figure 11). Next, the front flange 14 of the exhaust flow passage 5 is abutted against the side wall 6 of the outer periphery of the exhaust outlet 11 via the packing 15, and the rear bulge 16 of the exhaust flow passage 5 is placed in the sliding guide 18 (see Figure 12(a)). At this time, the bulge 16 of the exhaust flow passage 5 is smoothly guided to the front part of the sliding guide 18 by abutting against the receiving portion 18b of the sliding guide 18. In this state, the bulge 16 is pushed from the tip side to the base end side of the sliding guide 18. As the bulge 16 is pressed in, the convex arc surface 16a, which is the outer surface of the bulge 16, is pressed in while sliding along the concave arc surface 18a of the sliding guide 18, and the exhaust flow path 5 is guided by the sliding guide 18 and strongly pressed forward against the exhaust outlet 11 (see FIG. 12(b)). In this state, the fixing portion 17 of the exhaust flow path 5 and the fixing base 19 of the main body 2 are fixed with screws 17a. In this manner, the exhaust guiding fluid 3 having the exhaust flow path 5 and the exhaust connecting portion 4 is attached inside the main body 2, and the exhaust adapter 1 is assembled.
 以上のように、実施形態の排気アダプタ1は、前記組立過程において排気流路部5の膨出部16外面の凸弧状面16aが摺動案内部18の凹弧状部18aに沿って摺動しながら押し込まれることで、排気流路部5が摺動案内部18に導かれて排気出口11側に強く押し付けられる。これにより、排気流路部5のフランジ14と本体2の排気出口11を形成する側方壁6との間に配置するパッキン15を全周にわたり高い圧縮状態にして保持することができる。従って、パッキン15の圧縮にバラつきがなく、排気流路部5のフランジ14と本体2の側方壁6との間の気密を高く確保することができ、高度に密閉することができる。この結果、燃焼排気が排気流路部5の開口部13から本体2内へ漏出することを防止でき、燃焼排気が燃焼装置30内に流入して燃焼性能を低下させることを防止できる。また、排気流路部5内の開口部13付近に滞留した結露水が排気流路部5の開口部13から本体2内へ浸入することも防止でき、結露水が燃焼装置30のケーシング32等の装置本体2に付着して装置本体2を劣化させることを防止できる。 As described above, in the assembly process of the exhaust adapter 1 of the embodiment, the convex arc surface 16a on the outer surface of the bulge portion 16 of the exhaust flow path portion 5 is pushed in while sliding along the concave arc portion 18a of the sliding guide portion 18, so that the exhaust flow path portion 5 is guided by the sliding guide portion 18 and strongly pressed against the exhaust outlet 11 side. This allows the packing 15 placed between the flange 14 of the exhaust flow path portion 5 and the side wall 6 forming the exhaust outlet 11 of the main body 2 to be held in a highly compressed state all around. Therefore, there is no variation in the compression of the packing 15, and a high level of airtightness can be ensured between the flange 14 of the exhaust flow path portion 5 and the side wall 6 of the main body 2, allowing for a high level of sealing. As a result, it is possible to prevent the combustion exhaust from leaking into the main body 2 from the opening 13 of the exhaust flow path portion 5, and to prevent the combustion exhaust from flowing into the combustion device 30 and reducing the combustion performance. In addition, it is possible to prevent condensation water that has accumulated near the opening 13 in the exhaust flow passage 5 from penetrating into the main body 2 through the opening 13 of the exhaust flow passage 5, and to prevent the condensation water from adhering to the device main body 2, such as the casing 32 of the combustion device 30, and causing deterioration of the device main body 2.
 ところで、人の力だけで排気流路部5を排気出口11側に押し付けた場合は、パッキン15の圧縮状態が部分的にバラつきを生じ、また、各部品の寸法公差を吸収するまでパッキン15を全周にわたって高い圧縮状態に圧縮することは困難であった。本実施形態によれば、排気流路部5の後方の膨出部16を摺動案内部18に沿わせて摺動させながら押し込むことで、容易に排気流路部5を排気出口11側に強く押し付けることができ、パッキン15を全周にわたり高い圧縮状態に圧縮することができる。因みに、本実施形態では、パッキン15の圧縮率として、およそ70%~75%程度の高い圧縮状態とすることができる。一方、パッキン15を強く圧縮し過ぎると、パッキン15自体の弾性が失われてしまうおそれがある。そこで、図13に示すように、フランジ14には、パッキン15を配置する受容溝14aが設けられ、この受容溝14aの外周縁に突出部14bを設け、この突出部14bが本体2の側方壁6に当接することで、過剰にパッキン15が圧縮されないように規制している。 However, if the exhaust flow passage portion 5 is pressed against the exhaust outlet 11 side by human force alone, the compression state of the packing 15 varies partially, and it is difficult to compress the packing 15 to a high compression state all around until the dimensional tolerance of each part is absorbed. According to this embodiment, the rear bulge portion 16 of the exhaust flow passage portion 5 is slid along the sliding guide portion 18 while being pushed in, so that the exhaust flow passage portion 5 can be easily and strongly pressed against the exhaust outlet 11 side, and the packing 15 can be compressed to a high compression state all around. Incidentally, in this embodiment, the compression rate of the packing 15 can be set to a high compression state of about 70% to 75%. On the other hand, if the packing 15 is compressed too strongly, there is a risk that the elasticity of the packing 15 itself will be lost. Therefore, as shown in FIG. 13, the flange 14 is provided with a receiving groove 14a in which the packing 15 is placed, and a protrusion 14b is provided on the outer periphery of this receiving groove 14a, and this protrusion 14b abuts against the side wall 6 of the main body 2 to prevent the packing 15 from being excessively compressed.
 また、本実施形態では、排気流路部5は、開口部13の対向壁である閉塞部を後方に膨れる膨出部16として構成する。これにより、膨出部16により排気流路部5が長くなり、膨出部16を摺動案内部18に押し込む際、排気流路部5を押さえ付けやすくなり排気流路部5の組立を容易に行うことができる。また、膨出部16により排気流路部5を流れる燃焼排気の流路長が長くなるため、燃焼排気の流速を低減することができる。これにより、突風の吹き付けで排気出口11が閉塞気味となった場合でも、パッキン15によって、燃焼排気が排気流路部5の開口部13から本体2内へ漏出することを防止できる。また、燃焼排気の流速が低くなることで排気流路部5や排気出口11付近等に滞留した結露水が燃焼排気によって排気出口11から外に飛散することを防止できる。 In addition, in this embodiment, the exhaust flow passage section 5 is configured as a bulging section 16 that bulges backward at the blocking section, which is the opposing wall of the opening 13. As a result, the bulging section 16 lengthens the exhaust flow passage section 5, and when the bulging section 16 is pushed into the sliding guide section 18, the exhaust flow passage section 5 is easily pressed down, making it easy to assemble the exhaust flow passage section 5. In addition, the bulging section 16 lengthens the flow path length of the combustion exhaust flowing through the exhaust flow passage section 5, so the flow rate of the combustion exhaust can be reduced. As a result, even if the exhaust outlet 11 tends to be blocked by a gust of wind, the packing 15 can prevent the combustion exhaust from leaking into the main body 2 from the opening 13 of the exhaust flow passage section 5. In addition, the slowing down of the flow rate of the combustion exhaust can prevent condensation water that has accumulated near the exhaust flow passage section 5 or the exhaust outlet 11 from being scattered outside from the exhaust outlet 11 by the combustion exhaust.
 また、本実施形態では、排気流路部5の固定部17と本体2の固定基台19とをビス17aで固定することにより、排気流路部5の膨出部16を摺動案内部18の基端側へ押し込んだ状態に保持させている。このビス17aによる固定方向は、上下方向であり、摺動案内部18によって排気流路部5を押し付ける横方向、すなわち、パッキン15の圧縮方向と交差する方向に設定されている。排気流路部5のパッキン15の圧縮方向は、摺動案内部18により排気流路部5を押し付ける排気出口11側方向と同じ方向であり、排気流路部5には、排気出口11側方向と反対方向にパッキン15の圧縮反発力が作用する。排気流路部5のビス固定方向は、ビス17aの螺進方向と平行した方向となる。排気流路部5に対してビス固定方向がパッキン15の圧縮方向と平行した方向に設定される場合は、パッキン15の圧縮反発力がビスの抜ける方向に作用する。本実施形態では、排気流路部5に対してビス固定方向と交差する方向にパッキン15の圧縮反発力が作用するので、ビス17aの緩みを防止し、ビス17aによる固定を保持させることができる。これにより、摺動案内部18に押し込まれた状態で組立てられた排気流路部5は、ビス17aの固定によって摺動案内部18から脱出する方向にずれることなく、摺動案内部18による排気出口11側への押し付け状態に安定して保持される。従って、パッキン15の気密を高い状態に安定して維持し続けることができる。また、ビス17aの螺進方向は、排気流路部5を摺動案内部18に押し込む方向と同じ方向となるので、排気流路部5を本体2内に組立てる組立作業を容易に行うことができる。 In this embodiment, the fixing portion 17 of the exhaust flow path portion 5 and the fixing base 19 of the main body 2 are fixed with a screw 17a, so that the bulge portion 16 of the exhaust flow path portion 5 is held in a state pressed toward the base end side of the sliding guide portion 18. The fixing direction by this screw 17a is the up-down direction, and is set to the horizontal direction in which the sliding guide portion 18 presses the exhaust flow path portion 5, that is, the direction intersecting the compression direction of the packing 15. The compression direction of the packing 15 of the exhaust flow path portion 5 is the same direction as the exhaust outlet 11 side direction in which the sliding guide portion 18 presses the exhaust flow path portion 5, and the compression repulsion force of the packing 15 acts on the exhaust flow path portion 5 in the direction opposite to the exhaust outlet 11 side direction. The screw fixing direction of the exhaust flow path portion 5 is parallel to the screw-in direction of the screw 17a. If the screw fixing direction for the exhaust flow path portion 5 is set to a direction parallel to the compression direction of the packing 15, the compression repulsion force of the packing 15 acts in the direction in which the screw comes out. In this embodiment, the compressive repulsive force of the packing 15 acts on the exhaust flow passage section 5 in a direction intersecting the screw fixing direction, preventing the screw 17a from loosening and maintaining the fixation by the screw 17a. As a result, the exhaust flow passage section 5 assembled in a state pressed into the sliding guide section 18 is stably maintained in a state of being pressed against the exhaust outlet 11 by the sliding guide section 18 without shifting in the direction of escaping from the sliding guide section 18 due to the fixation of the screw 17a. Therefore, the packing 15 can be stably maintained in a high airtight state. In addition, the screw 17a is threaded in the same direction as the exhaust flow passage section 5 is pushed into the sliding guide section 18, so the assembly work of assembling the exhaust flow passage section 5 into the main body 2 can be easily performed.
 なお、本発明は、前記実施形態に限定されるものではなく、特許請求の範囲内で任意に変更を行うことが可能である。例えば、本実施形態では燃焼装置30の天面部33に給気筒41及びリング状給気筒42が設けられ、給気口9を通して外部から本体2内に流入した空気は、給気筒41及びリング状給気筒42に導かれているが、給気筒41又はリング状給気筒42のいずれか一方が閉塞されて他方からのみ空気が燃焼装置30内に供給されてもよいし、給気筒41又はリング状給気筒42のいずれか一方のみが燃焼装置30の天面部33に設けられる構成でもよい。
(産業上の利用可能性)
The present invention is not limited to the above embodiment, and can be modified as desired within the scope of the claims. For example, in the present embodiment, the air supply cylinder 41 and the ring-shaped air supply cylinder 42 are provided on the top surface 33 of the combustion device 30, and the air that flows into the main body 2 from the outside through the air supply port 9 is guided to the air supply cylinder 41 and the ring-shaped air supply cylinder 42, but either one of the air supply cylinder 41 or the ring-shaped air supply cylinder 42 may be closed and air may be supplied into the combustion device 30 only from the other, or only one of the air supply cylinder 41 or the ring-shaped air supply cylinder 42 may be provided on the top surface 33 of the combustion device 30.
(Industrial Applicability)
 本発明の排気アダプタは、給湯装置等の燃焼装置に接続する排気アダプタに利用される。本排気アダプタは、例えば、屋内設置型の給湯装置の天面部に設置して屋外設置型の給湯装置に適用することができる。本発明によれば、給湯装置と一体感を持たせて正面からのデザイン性を高めながら、排気アダプタ内部の排気流路部の気密を高く確保できる排気アダプタが提供される。 The exhaust adapter of the present invention is used as an exhaust adapter that is connected to a combustion device such as a water heater. For example, this exhaust adapter can be installed on the top surface of an indoor water heater and applied to an outdoor water heater. According to the present invention, an exhaust adapter is provided that can ensure high airtightness of the exhaust flow passage inside the exhaust adapter while improving the design from the front by creating a sense of unity with the water heater.
1 排気アダプタ、2 本体、3 排気導流体、4 排気連結部、5 排気流路部、6 側方壁、7 上方壁、8 前蓋、9 給気口、10 ガイド板、11 排気出口、12 挿入凸部、13 開口部、14 フランジ、15 パッキン、16 膨出部、16a 凸弧状面、17 固定部、18 摺動案内部、18a 凹弧状部、18b 受入部、19 固定基台、20 切欠部、21 ヒンジ、22 アーム、23 ヒンジ軸、24 ヒンジ挟持板、25 凸部、26 凹部、27 係合片、28 係合凸部、30 燃焼装置、31 開放部、32 ケーシング、33 天面部、34 前カバー、35 燃焼部、36 熱交換部、37 送風手段、38 給気部、39 排気部、40 排気筒、41 給気筒、42 リング状給気筒、43 燃料供給管、44 給水管、45 出湯管、46 パッチン錠、47 フック、48 取付部、49 固定片、51 固定板部、52 固定部品、60 受板部 1 exhaust adapter, 2 main body, 3 exhaust fluid guide, 4 exhaust connection section, 5 exhaust flow path section, 6 side wall, 7 upper wall, 8 front cover, 9 air intake port, 10 guide plate, 11 exhaust outlet, 12 insertion protrusion, 13 opening, 14 flange, 15 packing, 16 bulge, 16a convex arc surface, 17 fixing section, 18 sliding guide section, 18a concave arc section, 18b receiving section, 19 fixing base, 20 notch, 21 hinge, 22 arm, 23 hinge shaft, 24 hinge clamping plate , 25 convex part, 26 concave part, 27 engaging piece, 28 engaging convex part, 30 combustion device, 31 open part, 32 casing, 33 top surface part, 34 front cover, 35 combustion part, 36 heat exchange part, 37 ventilation means, 38 air supply part, 39 exhaust part, 40 exhaust pipe, 41 air supply pipe, 42 ring-shaped air supply pipe, 43 fuel supply pipe, 44 water supply pipe, 45 hot water outlet pipe, 46 snap lock, 47 hook, 48 mounting part, 49 fixing piece, 51 fixing plate part, 52 fixing part, 60 receiving plate part

Claims (3)

  1.  外郭を形成する箱状の装置本体と、前記装置本体から外方に突出する排気筒とを備えた燃焼装置に接続される排気アダプタであって、
     前記燃焼装置からの燃焼排気を排出する排気出口が設けられた箱状の本体と、
     前記本体内に設けられ、前記排気筒から前記排気出口までを連接する排気導流体と、
     前記排気導流体の一部を構成し、前記排気出口に連通される開口部と当該開口部の外周縁に設けられたフランジとを有する排気流路部と、
     前記排気流路部のフランジと前記排気出口の外周部における前記本体の内面との間に圧縮保持されるパッキンと、
     前記本体の内面に設けられ、前記排気流路部における前記開口部の対向壁である閉塞部の外面に圧接される摺動案内部とを備え、
     前記摺動案内部は、先端側から基端側に向かうに従い前記排気出口側方向に傾斜した凹弧状部が形成されており、
     前記排気流路部は、前記閉塞部の外面が凸弧状面に形成されており、当該凸弧状面が前記摺動案内部の凹弧状部に沿って押し込まれた状態で前記本体に固定されている、排気アダプタ。
    An exhaust adapter connected to a combustion device having a box-shaped device body forming an outer shell and an exhaust pipe protruding outward from the device body,
    A box-shaped main body having an exhaust outlet for discharging combustion exhaust from the combustion device;
    An exhaust guide fluid is provided in the main body and connects the exhaust pipe to the exhaust outlet;
    an exhaust flow passage portion that constitutes a part of the exhaust fluid guide and has an opening portion that communicates with the exhaust outlet and a flange provided on an outer periphery of the opening portion;
    a packing that is compressed and held between a flange of the exhaust flow path portion and an inner surface of the main body at an outer periphery of the exhaust outlet;
    a sliding guide portion provided on an inner surface of the main body and pressed against an outer surface of a closing portion that is an opposing wall of the opening in the exhaust flow path,
    The sliding guide portion is formed with a concave arc portion that is inclined toward the exhaust outlet side from the tip end side toward the base end side,
    The exhaust flow path portion is fixed to the main body in a state where the outer surface of the blocking portion is formed into a convex arc-shaped surface, and the convex arc-shaped surface is pressed along the concave arc-shaped portion of the sliding guide portion.
  2.  請求項1に記載の排気アダプタにおいて、
     前記排気流路部は、外方に膨れる膨出部を備え、当該膨出部により前記閉塞部が構成されている、排気アダプタ。
    2. The exhaust adapter of claim 1,
    An exhaust adaptor, wherein the exhaust flow passage portion has an outwardly expanding bulging portion, and the bulging portion constitutes the blocking portion.
  3.  請求項1又は2に記載の排気アダプタにおいて、
     前記排気流路部は、ビス固定により本体に固定され、
     前記ビス固定方向は、前記パッキンの圧縮方向と交差する方向に設定されている、排気アダプタ。
    3. The exhaust adapter according to claim 1,
    The exhaust passage portion is fixed to the main body by a screw,
    An exhaust adapter, wherein the screw fixing direction is set to a direction intersecting the compression direction of the packing.
PCT/JP2023/040656 2022-11-16 2023-11-10 Exhaust adapter WO2024106351A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5877235U (en) * 1981-11-19 1983-05-25 パロマ工業株式会社 Exhaust top of combustor for outdoor installation
JPS5962446U (en) * 1982-10-19 1984-04-24 株式会社ノーリツ Exhaust collecting pipe in instantaneous water heaters, etc.
JPH0285240U (en) * 1988-12-20 1990-07-04
JPH0425939U (en) * 1990-06-12 1992-03-02
JPH0599425A (en) * 1991-10-07 1993-04-20 Gastar Corp Method for forming seal packing of combustion device
US20210071908A1 (en) * 2019-09-11 2021-03-11 Kyungdong Navien Co., Ltd. Cap and water-heating device including the same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5877235U (en) * 1981-11-19 1983-05-25 パロマ工業株式会社 Exhaust top of combustor for outdoor installation
JPS5962446U (en) * 1982-10-19 1984-04-24 株式会社ノーリツ Exhaust collecting pipe in instantaneous water heaters, etc.
JPH0285240U (en) * 1988-12-20 1990-07-04
JPH0425939U (en) * 1990-06-12 1992-03-02
JPH0599425A (en) * 1991-10-07 1993-04-20 Gastar Corp Method for forming seal packing of combustion device
US20210071908A1 (en) * 2019-09-11 2021-03-11 Kyungdong Navien Co., Ltd. Cap and water-heating device including the same

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