WO2024093644A1 - Battery cell detection system and battery cell detection method - Google Patents
Battery cell detection system and battery cell detection method Download PDFInfo
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- WO2024093644A1 WO2024093644A1 PCT/CN2023/124363 CN2023124363W WO2024093644A1 WO 2024093644 A1 WO2024093644 A1 WO 2024093644A1 CN 2023124363 W CN2023124363 W CN 2023124363W WO 2024093644 A1 WO2024093644 A1 WO 2024093644A1
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- 230000007547 defect Effects 0.000 claims abstract description 86
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- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 4
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- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 4
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- HMDDXIMCDZRSNE-UHFFFAOYSA-N [C].[Si] Chemical compound [C].[Si] HMDDXIMCDZRSNE-UHFFFAOYSA-N 0.000 description 1
- JDZCKJOXGCMJGS-UHFFFAOYSA-N [Li].[S] Chemical compound [Li].[S] JDZCKJOXGCMJGS-UHFFFAOYSA-N 0.000 description 1
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- GELKBWJHTRAYNV-UHFFFAOYSA-K lithium iron phosphate Chemical compound [Li+].[Fe+2].[O-]P([O-])([O-])=O GELKBWJHTRAYNV-UHFFFAOYSA-K 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/30—Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present application relates to the technical field of battery production, and in particular to a battery cell detection system and a battery cell detection method.
- the quality of battery electrodes is one of the important factors affecting battery performance. Therefore, in the battery production process, it is necessary to carry out quality inspection of the electrodes during the stacking process.
- the method for detecting the quality of the pole piece during the lamination process is to obtain the coordinates of the pole piece by an indirect method and solve the Overhang value. This results in a low error tolerance rate and low accuracy of the detection results in the traditional technology.
- the present application provides a battery cell detection system and a battery cell detection method, which can solve the problem of low accuracy in detecting the overhang value of stacked battery cells using an indirect method in traditional technology, and prone to missed detection and false positives.
- the present application provides a battery cell detection system, which includes: an image acquisition module and a processor.
- the image acquisition module is used to obtain a first battery cell image and a second battery cell image of a stacked battery cell; the first battery cell image is used to locate the electrode sheet, and the second battery cell image is used to reconstruct the electrode sheet;
- the processor is used to identify the anode sheet position and the cathode sheet position according to the first battery cell image, and obtain the flatness parameters of the stacked battery cell according to the anode sheet position, the cathode sheet position and the second battery cell image, and confirm whether the stacked battery cell has defects according to the flatness parameters.
- the image acquisition module acquires a first cell image and a second cell image of each surface of the laminated cell along a direction toward each surface of the laminated cell.
- the image acquisition modules include two, and the two image acquisition modules are respectively located on both sides of the stacked battery cell; the processor is also used to synchronously identify the anode sheet position and the cathode sheet position of each surface of the stacked battery cell based on the first battery cell image of each surface of the stacked battery cell respectively acquired by the two image acquisition modules.
- the system also includes a detection module, which is used to generate a cell position signal and send it to a processor when it detects that the stacked battery cell is located at a preset detection position; the processor is used to generate an image acquisition instruction based on the identification code of the stacked battery cell when receiving the cell position signal and send it to the image acquisition module; the image acquisition module is used to capture a first cell image and a second cell image of the stacked battery cell after hot pressing when receiving the image acquisition instruction.
- a detection module which is used to generate a cell position signal and send it to a processor when it detects that the stacked battery cell is located at a preset detection position
- the processor is used to generate an image acquisition instruction based on the identification code of the stacked battery cell when receiving the cell position signal and send it to the image acquisition module
- the image acquisition module is used to capture a first cell image and a second cell image of the stacked battery cell after hot pressing when receiving the image acquisition instruction.
- each surface of the battery cell includes a plurality of anode sheets and cathode sheets alternately arranged side by side
- the flatness parameter includes the height difference between adjacent anode sheets and cathode sheets
- the processor is used to obtain each anode sheet position and each cathode sheet position of the stacked battery cell according to the first battery cell image, and obtain each anode sheet contour image and each cathode sheet contour image of the stacked battery cell according to each anode sheet position, each cathode sheet position and the second battery cell image, obtain the height difference between adjacent anode sheets and cathode sheets according to each anode sheet position, each cathode sheet position, each anode sheet contour image and each cathode sheet contour image, and confirm whether the stacked battery cell has defects based on the height difference.
- the processor is further configured to segment the first cell image into anode slices and/or cathode slices. Get the anode piece position and the cathode piece position.
- the flatness parameters also include the inclination of each surface of the laminated battery cell; the processor is also used to obtain the inclination based on the position of each anode sheet in each surface of the laminated battery cell and the contour image of each anode sheet, and confirm whether the laminated battery cell has defects based on the inclination; and/or, the processor is also used to obtain the inclination based on the position of each cathode sheet in each surface of the laminated battery cell and the contour image of each cathode sheet, and confirm whether the laminated battery cell has defects based on the inclination.
- the system further includes a waste discharge module, and the processor is used to generate a waste discharge instruction and send it to the waste discharge module when there are defects in the laminated battery cells; the waste discharge module is used to remove the laminated battery cells based on the waste discharge instruction.
- the system further includes a gluing module, and the processor is used to generate a gluing instruction and send it to the gluing module when there are no defects in the laminated battery cells; the gluing module is used to glue the laminated battery cells based on the gluing instruction.
- the present application also provides a battery cell detection method, which includes: obtaining a first battery cell image and a second battery cell image of a stacked battery cell, wherein the first battery cell image and the second battery cell image are collected from the same surface of the stacked battery cell; identifying the first battery cell image to obtain the anode sheet position and the cathode sheet position of the stacked battery cell; obtaining the flatness parameters of the stacked battery cell based on the anode sheet position, the cathode sheet position and the second battery cell image; and confirming whether the stacked battery cell has defects based on the flatness parameters.
- the above-mentioned identification of the first battery cell image to obtain the anode sheet position and the cathode sheet position of the stacked battery cell includes: obtaining the anode sheet position and the cathode sheet position according to the grayscale value difference between the anode sheet and the cathode sheet in the first battery cell image.
- the above-mentioned identifying the first battery cell image to obtain the anode sheet position and the cathode sheet position of the stacked battery cell includes: segmenting the first battery cell image to obtain the anode sheet position and the cathode sheet position.
- each surface of the battery cell includes a plurality of anode sheets and cathode sheets alternately arranged side by side
- the above-mentioned segmentation processing of the first battery cell image to obtain the anode sheet position and the cathode sheet position includes: segmenting the anode sheet in the first battery cell image to obtain the anode sheet position; obtaining the cathode sheet position based on the two spaced anode sheet positions; or segmenting the cathode sheet in the first battery cell image to obtain the cathode sheet position; obtaining the anode sheet position based on the two spaced cathode sheet positions; or segmenting the anode sheet and the cathode sheet in the first battery cell image to obtain the anode sheet position and the cathode sheet position.
- each surface of the battery cell includes a plurality of anode sheets and cathode sheets alternately arranged side by side
- the flatness parameter includes the height difference between adjacent anode sheets and cathode sheets
- the above-mentioned flatness parameters of the stacked battery cell are obtained according to the anode sheet position, the cathode sheet position and the second battery cell image, including: obtaining the anode sheet reconstructed image and the cathode sheet reconstructed image of the stacked battery cell according to the second battery cell image; obtaining the anode sheet contour image and the cathode sheet contour image according to the anode sheet position, the cathode sheet position, the anode sheet reconstructed image and the cathode sheet reconstructed image; obtaining the height difference between adjacent anode sheets and cathode sheets according to the anode sheet position, the cathode sheet position, the anode sheet contour image and the cathode sheet contour image.
- the height difference between adjacent anode sheets and cathode sheets is obtained according to the anode sheet position, the cathode sheet position, the anode sheet contour map and the cathode sheet contour image, including: obtaining a pole sheet waveform diagram of the stacked battery cell according to the anode sheet position, the cathode sheet position, the anode sheet contour map and the cathode sheet contour image; wherein each peak in the pole sheet waveform diagram is used to characterize the height of the anode sheet or the height of the cathode sheet; and obtaining the height difference according to the absolute value of the height difference between adjacent anode sheet peaks and cathode sheet peaks in the pole sheet peak diagram.
- whether the laminated battery cell has defects is confirmed based on the flatness parameter, including: when the height difference is less than or equal to a preset threshold, confirming that the laminated battery cell has no defects; or, when the height difference is greater than a preset threshold, confirming that the laminated battery cell has defects.
- the flatness parameter also includes the inclination of each surface of the laminated core, the horizontal axis of the electrode waveform diagram Characterize the surface of the stacked battery cell; the above-mentioned flatness parameters of the stacked battery cell are obtained according to the anode sheet position, the cathode sheet position and the second battery cell image, and also include: obtaining the anode sheet peak line according to the line connecting the peaks corresponding to each anode sheet in the pole sheet waveform diagram; obtaining the inclination according to the anode sheet peak line and the horizontal axis of the pole sheet waveform diagram; and/or, obtaining the cathode sheet peak line according to the line connecting the peaks corresponding to each cathode sheet in the pole sheet waveform diagram; obtaining the inclination according to the cathode sheet peak line and the horizontal axis of the pole sheet waveform diagram.
- the above-mentioned confirming whether the laminated battery cell has defects based on the flatness parameter also includes: confirming that the laminated battery cell does not have defects when the inclination is less than or equal to a preset threshold value; or confirming that the laminated battery cell has defects when the inclination is greater than a preset threshold value.
- the above method also includes: obtaining an identification code of the stacked battery cell; confirming the posture parameters of the image acquisition module used to acquire the first battery cell image and the second battery cell image of the stacked battery cell according to the identification code of the stacked battery cell, and confirming the defect detection algorithm corresponding to the stacked battery cell in a preset defect detection algorithm library; wherein the defect detection algorithm is used to detect whether the stacked battery cell has defects.
- the first aspect of the beneficial effect provided by the embodiment of the present application is that the battery cell detection system uses a direct method to detect the Overhang value of the anode sheet and the cathode sheet, which effectively improves the accuracy of defect detection of stacked battery cells and avoids missed detection and false positives.
- FIG1 is a schematic diagram of the structure of a battery cell detection system in one embodiment of the present application.
- FIG2 is a schematic diagram of the structure of a laminated battery cell in one embodiment of the present application.
- FIG3a is a schematic diagram of a detection result of a laminated battery cell in one embodiment of the present application.
- FIG3 b is a schematic diagram of the detection results of a laminated battery cell in one embodiment of the present application.
- FIG4 is a schematic diagram of a flow chart of a battery cell detection method in one embodiment of the present application.
- FIG5a is a schematic diagram of a process for identifying the position of an anode sheet and a cathode sheet in one embodiment of the present application;
- FIG5 b is a schematic diagram of a process for identifying the position of an anode sheet and a cathode sheet in one embodiment of the present application;
- FIG5c is a schematic diagram of a process for identifying the position of an anode sheet and a cathode sheet in one embodiment of the present application;
- FIG6 is a schematic diagram of a process for calculating the height difference between adjacent anode sheets and cathode sheets in one embodiment of the present application
- FIG7 is a schematic diagram of a process for calculating the height difference between adjacent anode sheets and cathode sheets in one embodiment of the present application
- FIG8a is a schematic diagram of a process for calculating the inclination of each surface of a laminated battery cell in one embodiment of the present application
- FIG8b is a schematic diagram of a process for calculating the inclination of each surface of a laminated battery cell in one embodiment of the present application.
- FIG. 9 is a schematic diagram of a flow chart of a defect detection algorithm confirmed in one embodiment of the present application.
- Lithium-ion batteries have been widely used in a variety of electrical products due to their advantages such as high energy density, long cycle life, and no memory effect.
- electrical products may be, but are not limited to, mobile phones, tablets, laptops, electric toys, electric tools, battery cars, electric cars, ships, spacecraft, etc.
- the production process of lithium-ion batteries includes winding process and stacking process.
- the stacked battery manufactured by the stacking process has the characteristics of high discharge rate, low internal resistance, high capacity density and high energy density compared with the wound battery manufactured by the winding process, making the stacked battery gradually become the mainstream power battery.
- Overhang refers to the part of the negative electrode sheet that is beyond the positive and negative electrode sheets in the length and width direction.
- the Overhang value of the non-composite surface will usually exceed the preset threshold value; in addition, during the lamination process of the laminated battery cells, the laminated battery cells will swing, which usually causes the position of the laminate to be easily displaced, and usually causes the Overhang value of the non-composite surface to exceed the preset threshold value.
- each cathode sheet of a laminated battery cell is disconnected, which makes it difficult to control and detect the Overhang value of the laminated battery cell.
- the lamination process if the anode sheet is not laminated along the crease or the electrode sheet is wrinkled during the lamination process, the defect of the Overhang value of the non-composite surface of the laminated battery cell exceeding the specification will be caused.
- the detection method for stacked cells is: during the stacking process, four cameras are used to take images of the four vertex corners of the pole piece, and two cameras on one side of the pole piece (i.e., located on the same long side) are triggered simultaneously to obtain the cathode coordinates (X11, Y11) and (X12, Y12) of each pole corner corresponding to the two cameras, and the coordinates (X13, Y13) and (X14, Y14) of the two vertex corners on the other side of the cathode piece are calculated in combination with the pole piece width, and then the coordinates (X21, Y21), (X22, Y22), (X23, Y23) and (X24, Y24) of the four vertex corners of the anode piece are calculated in combination with the Overhang value of the non-composite surface of the stacked cell.
- the vertex coordinates of the anode piece and the cathode piece are calculated by difference calculation, and the absolute value of the difference is the
- the vertex coordinates of the anode sheet are not directly measured, but are calculated based on the cathode sheet coordinates and the overhang value of the non-composite surface. Therefore, the above measurement method is an indirect measurement method. This leads to a low error tolerance rate of the detection result, which is prone to missed detection and false positives.
- the applicant proposed a battery cell detection system and a battery cell detection method, which ensures the accuracy of the stacked battery cell detection results by directly measuring the height of the anode and cathode sheets of the stacked battery cells and measuring the inclination of each surface of the stacked battery cells, thereby avoiding missed detections and false positives.
- the batteries involved in the embodiments of the present application can be divided into, but not limited to, button batteries, laminated batteries, soft-pack batteries, hard-shell batteries, cylindrical batteries, etc. according to the battery shape.
- the batteries involved in the embodiments of the present application can be classified according to battery materials, including but not limited to: ternary batteries, lithium iron phosphate batteries, silicon system batteries, carbon silicon system batteries, lithium sulfur batteries, etc.
- the cathode (or positive electrode) of the battery involved in the embodiment of the present application will be oxidized during the charging process, and lithium ions can escape from the layered intercalation material of the cathode, pass through the electrolyte, and be intercalated into the anode.
- the anode (or negative electrode) of the battery involved in the embodiment of the present application will undergo an oxidation reaction during the discharge process, and lithium ions can escape from the anode, pass through the electrolyte, and be re-intercalated into the cathode.
- FIG1 is a schematic diagram of the structure of a battery cell detection system in one embodiment of the present application. As shown in FIG1 , it includes an image acquisition module 20 and a processor 40 .
- the image acquisition module 20 is in communication connection with the processor 40.
- the image acquisition module 20 is used to obtain the first cell image and the second cell image of the laminated cell 10 after hot pressing;
- the processor 40 is used to identify the anode sheet position and the cathode sheet position according to the first cell image, and obtain the flatness parameter of the laminated cell according to the anode sheet position, the cathode sheet position and the second cell image, and confirm whether the laminated cell 10 has defects according to the flatness parameter.
- the image acquisition module 20 can be set according to the requirements of the first battery cell image and the second battery cell image, wherein the first battery cell image is used to locate the electrode sheet, and the second battery cell image is used to reconstruct the electrode sheet.
- the image acquisition module 20 can be a binocular camera, in which one monocular lens is used to acquire RGB images or grayscale images (i.e., the first battery cell image), and the other monocular lens is used to acquire infrared images, depth of field images, or point cloud images (i.e., the second battery cell image);
- the image acquisition module 20 can be a line laser 3D camera, which simultaneously acquires grayscale images and point cloud images;
- the image acquisition module 20 can be a combination of a monocular camera and a laser radar, wherein the monocular camera acquires RGB images or grayscale images, and the laser radar acquires point cloud images.
- the image acquisition module 20 can be selected according to actual conditions, and the present application does not limit the specific type and model of the image acquisition module 20.
- the processor 40 can be a host computer, an industrial computer or a workstation, etc., as long as it can realize the control of the image acquisition module 20 and the defect detection of the laminated battery core 10.
- the battery cell detection system uses a direct method to detect the overhang value of the anode and cathode sheets, effectively improving the accuracy of defect detection of stacked battery cells and avoiding missed detection and false positives.
- the image acquisition module acquires a first cell image and a second cell image of each surface of the laminated cell 10 along a direction toward each surface of the laminated cell 10.
- the direction toward the laminated cell 10 can be set according to the actual needs of the production line, for example, perpendicular to the direction of each surface of the laminated cell 10, or at a certain angle to each surface of the laminated cell 10.
- the subsequent positioning and reconstruction of the anode and cathode sheets are guaranteed to be accurate, ensuring the accuracy of the detection of the flatness parameters of the laminated cell.
- the laminated battery core 10 includes a first surface 11 and a second surface 12.
- the image acquisition module 20 includes two, namely a first image acquisition module 21 and a second image acquisition module 22.
- the first image acquisition module 21 and the second image acquisition module 22 are respectively located on both sides of the laminated battery cell 10, wherein the first image acquisition module 21 is used to acquire the first battery cell image and the second battery cell image of the first surface 11 of the laminated battery cell 10; the second image acquisition module 22 is used to acquire the first battery cell image and the second battery cell image of the second surface 12 of the laminated battery cell 10.
- the processor 40 is also used to synchronously identify the position of the anode sheet 13 and the cathode sheet 14 on each surface of the stacked battery cell 10 based on the first battery cell images of each surface of the stacked battery cell 10 respectively captured by the two image acquisition modules 20.
- the first image acquisition module 21 acquires a first cell image of the first surface 11 of the laminated cell 10 and a second cell image of the first surface 11 of the laminated cell 10.
- the second image acquisition module 22 acquires the first cell image and the second cell image of the second surface 12 of the laminated cell 10.
- the processor 40 synchronously receives the above cell images, and recognizes the first cell image of the first surface 11 and the first cell image of the second surface 12, and synchronously recognizes the anode sheet position and the cathode sheet position of each surface of the laminated cell 10.
- the processor 40 is also used to synchronously analyze the second battery cell image of the first surface 11 and the second battery cell image of the second surface 12, so as to simultaneously detect the flatness parameters of the first surface 11 and the flatness parameters of the second surface 12. In this way, the detection speed of the battery cell detection system can be improved, the production line beat can be ensured, and the production efficiency can be improved.
- the battery cell detection system further includes a detection module 30.
- the detection module 30 is in communication connection with the processor 40, the first image acquisition module 21 and the second image acquisition module 22 are respectively located on both sides of the detection module 30, and the laminated battery cell 10 is located in the detection module 30.
- the detection module 30 is used to generate a cell position signal and send it to the processor 40 when it is detected that the laminated battery cell 10 is located at a preset detection position.
- the processor 40 is used to generate an image acquisition instruction based on the identification code of the laminated battery cell 10 and send it to the image acquisition module 20, that is, to the first image acquisition module 21 and the second image acquisition module 22 when receiving the cell position signal.
- the identification code of the laminated battery cell 10 can be a product serial number (Serial Number, SN code).
- the image acquisition module 20 is used to collect the first cell image and the second cell image of the laminated battery cell after hot pressing when receiving the image acquisition instruction, that is, the first image acquisition module 21 and the second image acquisition module 22 synchronously perform image acquisition.
- the image acquisition instruction generated by the product serial number of the laminated battery cell 10 can ensure that the image acquisition module 20 is in the best position for the acquisition posture (such as shooting height) of the laminated battery cell 10 of the battery model.
- the identification code includes the model information of the laminated battery cell 10.
- the image acquisition instruction includes the position parameters of the image acquisition module, and the image acquisition module 20 is used to obtain the position and posture of the laminated battery cell 10 when performing image acquisition according to the position parameters.
- the shooting distance between each image capture module 20 and its surface may be different.
- the battery cell detection system automatically adjusts the shooting distance between the image capture module 20 and the corresponding battery cell surface according to the battery model information.
- the battery detection system is preset with a preset posture library established for each battery model, and the posture data of the image capture module 20 when capturing images of the stacked battery cells 10 is confirmed according to the different battery models of the processor 40.
- the posture data includes the height of the battery cell image captured by the image capture module 20, the shooting angle of the battery cell image by the image capture module 20, and the moving speed of the image capture module.
- the processor 40 is also used to confirm the defect detection algorithm corresponding to the laminated battery cell according to the identification code of the laminated battery cell 10. It is understandable that different types of battery cells may use different defect detection algorithms when performing image-based defect detection.
- the battery cell detection system automatically confirms the corresponding defect detection algorithm based on the battery model information, which can improve the system's adaptability to the detection of different types of battery cells and further enhance the versatility of the battery cell detection system.
- FIG. 2 is a schematic diagram of the structure of the surface of the laminated battery cell 10 in one embodiment of the present application.
- Each surface of the laminated battery cell 10 includes a plurality of anode sheets 13 and cathode sheets 14 arranged alternately side by side.
- the flatness parameter includes the height difference between adjacent anode sheets 13 and cathode sheets 14.
- the processor 40 is used to obtain each anode sheet position and each cathode sheet position of the laminated battery cell according to the first battery cell image, and obtain each anode sheet position, each cathode sheet position and the second battery cell image according to each anode sheet position, each cathode sheet position and the second battery cell image.
- the height difference between the adjacent anode sheets 13 and cathode sheets 14 is obtained according to each anode sheet position, each cathode sheet position, each anode sheet contour image and each cathode sheet contour image. As shown in FIG3a, it is confirmed whether the laminated battery cell 10 has defects according to the height difference 16.
- the height difference is less than or equal to the preset threshold value, it indicates that the surface flatness of the laminated battery cell 10 meets the requirements, and it is confirmed that the laminated battery cell 10 does not have defects; if the height difference is greater than the preset threshold value, it indicates that the surface flatness of the laminated battery cell 10 does not meet the requirements, and it is confirmed that the laminated battery cell 10 has defects.
- the processor 40 is also used to segment the anode sheet and/or the cathode sheet of the first battery cell image to obtain the anode sheet position and the cathode sheet position.
- the first scheme is to segment the anode sheet 13 in each surface of the laminated battery cell 10, identify all the anode sheet 13 areas on each surface, and then draw the ROI (i.e., region of interest) area between two adjacent anode sheet 13 areas, that is, the position of the cathode sheet 14 is obtained, thereby realizing the identification of the anode sheet position and the cathode sheet position.
- the second scheme is to segment the cathode sheet 14 in each surface of the laminated battery cell 10, identify all the cathode sheet 14 areas on each surface, and then draw the ROI (i.e., region of interest) area between two adjacent cathode sheet 14 areas, that is, the position of the anode sheet 13 is obtained, thereby realizing the identification of the anode sheet position and the cathode sheet position.
- the third scheme is to segment the anode sheet 13 and the cathode sheet 14 in each surface of the laminated battery cell 10 at the same time to identify the anode sheet position and the cathode sheet position.
- the flatness parameter also includes an inclination 18 of each surface of the laminated battery core 10 .
- the schemes for obtaining the inclination include the following:
- the processor 40 is used to obtain the inclination of the laminated battery core 10 according to the position of each anode sheet in each surface of the laminated battery core 10 and the contour image of each anode sheet.
- the processor 40 is used to obtain the inclination of the laminated battery core 10 according to the position of each cathode sheet in each surface of the laminated battery core 10 and the contour image of each cathode sheet.
- the processor 40 is also used to confirm whether the laminated battery core 10 has defects according to the inclination.
- the processor 40 simultaneously obtains the inclination corresponding to the anode sheet 13 and the inclination corresponding to the cathode sheet 14 according to the methods of schemes one and two, respectively, and confirms whether the laminated battery core 10 has defects according to the inclination corresponding to the anode sheet 13 and the inclination corresponding to the cathode sheet 14.
- the inclination when the inclination is less than or equal to the preset threshold, it means that the surface flatness of the laminated battery core 10 meets the requirements, and it is confirmed that the laminated battery core 10 does not have defects; when the inclination is greater than the preset threshold, it means that the surface flatness of the laminated battery core 10 does not meet the requirements, and it is confirmed that the laminated battery core 10 has defects.
- the battery cell detection system can detect the height difference between the anode sheet 13 and the cathode sheet 14 on each surface of the laminated battery cell 10, and can also detect the inclination of each surface of the laminated battery cell 10.
- the height difference between the adjacent anode sheets 13 and cathode sheets 14 on each surface of the laminated battery cell 10 indicates whether the electrode sheets are stacked along the creases during the folding process or whether the electrode sheets are wrinkled during the lamination process, and the inclination of each surface of the laminated battery cell 10 indicates that the laminated battery cell 10 is tilted and does not meet the requirements for shell insertion; the battery cell detection system can detect multiple defects of the laminated battery cell 10 at the same time to avoid missing defective laminated battery cells 10.
- the battery cell detection system further includes a waste discharge module 50 , which matches the detection module 30 and is communicatively connected to the processor 40 .
- the processor 40 is used to generate a waste discharge instruction and send it to the waste discharge module 50 when there are defects in the laminated battery cell 10; the waste discharge module 50 is used to remove the defective laminated battery cell 10 for waste discharge based on the waste discharge instruction.
- the defective laminated battery core 10 By discharging the defective laminated battery core 10, the defective laminated battery core 10 is prevented from entering the The shell causes safety risks in the use of finished batteries.
- the battery cell detection system further includes a gluing module 60 , which is a downstream production line of the detection module 30 and is communicatively connected to the processor 40 .
- the processor 40 is used to generate a glue sticking instruction and send it to the glue sticking module 60 when there is no defect in the laminated battery core 10; the glue sticking module 60 is used to glue the laminated battery core 10 based on the glue sticking instruction.
- the stacked battery cells 10 detected to be free of defects are automatically fed from the detection module 30 to the gluing module 60, thereby realizing a high degree of automation and intelligence in the detection of the stacked battery cells 10 during the hot pressing and gluing processes, and reducing the impact of adding a detection process between the hot pressing process and the gluing process on production efficiency.
- FIG4 is a schematic diagram of a flow chart of a battery cell detection method in one embodiment of the present application, and the battery cell detection method can be applied to the above-mentioned battery cell detection system. As shown in FIG4 , the steps include:
- Step 410 Acquire a first cell image and a second cell image of the laminated cell after hot pressing, wherein the first cell image and the second cell image are acquired from the same surface of the laminated cell.
- the first battery cell image and the second battery cell image of each surface of the laminated battery cell 10 can be obtained simultaneously.
- Step 420 Identify the first battery cell image to obtain the position of the anode sheet and the position of the cathode sheet of the stacked battery cell.
- Step 430 Obtain the flatness parameters of the stacked battery cell according to the anode sheet position, the cathode sheet position and the second battery cell image.
- Step 440 Determine whether the laminated battery cell has defects based on the flatness parameters.
- the Overhang values of the anode and cathode sheets on each surface of the laminated battery cell 10 can be detected in real time, and it can be confirmed in time whether the electrode sheets of the laminated battery cell 10 are laminated along the creases during the folding process or whether the electrode sheets are wrinkled during the lamination process.
- Defective laminated battery cells 10 are discarded based on the detection results to avoid the laminated battery cells 10 whose Overhang values do not meet the design requirements and do not meet the process safety from being put into the shell, resulting in defects in the entire produced battery.
- step 420: identifying the first battery cell image to obtain the anode sheet position and the cathode sheet position includes:
- the anode piece position and the cathode piece position are obtained according to the gray value difference between the anode piece and the cathode piece in the first battery cell image.
- obtaining the anode sheet position and the cathode sheet position according to the gray value difference between the anode sheet and the cathode sheet in the first battery cell image includes:
- the first battery cell image is segmented to obtain the anode sheet position and the cathode sheet position.
- the segmentation algorithm used in the segmentation process segments the RGB image or grayscale image of the first battery cell image; and the segmentation algorithm is not limited to a segmentation operator trained using machine learning, nor is it limited to an instance segmentation or semantic segmentation model trained using deep learning.
- the embodiments of the present application are not intended to limit the specific segmentation method, as long as it can achieve the segmentation of the anode and/or cathode in the first battery cell image to obtain a recognition result.
- FIGs 5a, 5b and 5c are schematic diagrams of a process for identifying anode sheets and cathode sheets in a first cell image in one embodiment of the present application.
- each surface of the cell 10 includes a plurality of anode sheets 13 and cathode sheets 14 arranged alternately side by side. Therefore, the step of segmenting the first cell image to obtain the anode sheet position and the cathode sheet position may include the following three schemes.
- Step 510 Segment the anode sheets in the first battery cell image to obtain the anode sheet positions.
- Step 520 Obtain the cathode sheet position according to the two spaced anode sheet positions.
- Step 530 Segment the cathode slice in the first battery cell image to obtain the cathode slice position.
- Step 540 Obtain the anode piece position according to the two spaced cathode piece positions.
- the first scheme of FIG5a draws an ROI area between each two adjacent anode sheets, and the ROI area is the cathode sheet; the second scheme of FIG5b draws an ROI area between each two adjacent cathode sheets, and the ROI area is the anode sheet.
- Step 550 Segment the anode piece and the cathode piece in the first battery cell image to obtain the anode piece position and the cathode piece position.
- the anode sheet 13 and the cathode sheet 14 are segmented at the same time.
- the computing power requirement for the simultaneous identification of the two types of electrodes is increased, but the post-processing operation of ROI drawing is reduced.
- the embodiments of the present application are not intended to limit the specific method of dividing the anode sheet 13 and the cathode sheet 14 , as long as the positioning of the anode sheet 13 and the cathode sheet 14 is achieved through any of the above solutions.
- FIG6 is a schematic diagram of a process for obtaining the flatness parameters of a laminated battery cell in one embodiment of the present application.
- step 430 obtaining the flatness parameters of the laminated battery cell according to the anode sheet position, the cathode sheet position and the second battery cell image, including:
- Step 610 Obtain an anode sheet reconstructed image and a cathode sheet reconstructed image of the stacked battery cell according to the second battery cell image.
- the anode sheet reconstructed image and the cathode sheet image may be point cloud images, which may be acquired through a 3D laser beam camera or through laser radar scanning.
- Step 620 Obtain an anode film contour image and a cathode film contour image according to the anode film position, the cathode film position, the anode film reconstructed image and the cathode film reconstructed image.
- Step 630 Obtain the height difference between adjacent anode sheets and cathode sheets according to the anode sheet position, the cathode sheet position, the anode sheet contour map and the cathode sheet contour image.
- FIG7 is a schematic diagram of a process for obtaining the height difference between adjacent anode sheets and cathode sheets in one embodiment of the present application.
- step 630 obtaining the height difference between adjacent anode sheets and cathode sheets according to the anode sheet position, cathode sheet position, anode sheet contour image and cathode sheet contour image, including:
- Step 710 Obtain a pole waveform diagram of the laminated battery cell according to the anode position, cathode position, anode contour diagram and cathode contour image; wherein each peak in the pole waveform diagram is used to characterize the height of the anode or the cathode.
- the horizontal axis of the electrode waveform diagram represents the cross-sectional center line (or any parallel line of the center line) of the laminated battery cell 10 along the staggered arrangement direction of the anode and cathode sheets (i.e., the direction from left to right in FIG. 2 ).
- the vertical axis represents the height of the anode sheet and the cathode sheet of the laminated battery cell 10 .
- each waveform of the electrode sheet waveform diagram inherits the above-mentioned anode sheet identification and cathode sheet identification.
- Step 720 Obtain the height difference according to the absolute value of the height difference between the adjacent anode plate peaks and cathode plate peaks in the pole plate peak diagram.
- the height of the anode sheet 13 of the laminated battery cell 10 may be higher than that of the cathode sheet 14, or lower than that of the cathode sheet 14. As long as the absolute value of the height difference does not meet the preset threshold, there is a defect.
- step 440 confirming whether the laminated cell has defects according to the flatness parameter includes the following two results:
- the first result is: when the height difference is less than or equal to a preset threshold, it is confirmed that there are no defects in the laminated battery cell.
- the second result is: when the height difference is greater than a preset threshold, it is confirmed that the laminated battery cell is defective.
- the preset thresholds of the height difference of different types of laminated battery cells 10 may be different.
- the height difference threshold of each laminated battery cell 10 is a known parameter according to its quality requirements, that is, the preset threshold of the height difference.
- Figures 8a and 8b are schematic diagrams of a process for obtaining the inclination of each surface of a laminated battery cell in one embodiment of the present application.
- step 430 according to the anode sheet position, the cathode sheet position and the second battery cell image, the step of obtaining the flatness parameter of the laminated battery cell may also include the following three schemes.
- Step 810 Obtain the anode plate peak line according to the connecting line of the peak corresponding to each anode plate in the electrode plate waveform diagram.
- Step 820 Obtain the inclination according to the anode plate peak line and the horizontal axis of the pole plate waveform diagram.
- the anode sheet crest line 17 is a line connecting the crests corresponding to each anode sheet.
- Step 830 Obtain the cathode plate peak line according to the connecting line of each cathode plate corresponding to the peak in the electrode plate waveform diagram.
- Step 840 Obtain the inclination according to the cathode plate peak line and the horizontal axis of the pole plate waveform diagram.
- the inclination of the laminated battery cell 10 can be characterized by the anode sheet crest line or the cathode sheet crest line (not shown). Similarly, by calculating the angle between the cathode sheet crest line and the horizontal axis, the inclination of the laminated battery cell 10 along the staggered arrangement direction of the anode sheet 13 and the cathode sheet 14 can be obtained.
- the third solution is a combination of the two solutions shown in FIG. 8a and FIG. 8b .
- step 440 confirming whether the laminated cell has defects according to the flatness parameter, also includes the following two results:
- the first result is: when the inclination is less than or equal to the preset threshold, it is confirmed that there is no defect in the laminated battery cell.
- the second result is: when the inclination is greater than a preset threshold, it is confirmed that the laminated battery cell is defective.
- the preset inclination thresholds of different types of laminated battery cells 10 may be different.
- the inclination threshold of each laminated battery cell 10 is a known parameter according to its quality requirements, that is, the preset inclination threshold. When a defect is detected, it is only necessary to compare the inclination obtained by measurement with the preset threshold.
- a set of battery cell detection methods can be used to detect the height difference between the anode sheet 13 and the cathode sheet 14 on each surface of the stacked battery cell 10, and also detect the inclination of each surface of the stacked battery cell 10.
- This detection method has good generalization ability and effectively improves the efficiency of detecting the surface flatness of the stacked battery cell 10.
- FIG9 is a schematic diagram of a process flow of confirming a laminated core defect detection algorithm in one embodiment of the present application. As shown in FIG9 , the method further includes:
- Step 910 Obtain the identification code of the laminated battery cell, where the identification code may be a product serial number (Serial Number, SN code).
- Step 920 According to the identification code of the stacked battery cell, confirm the posture parameters of the image acquisition module used to acquire the first battery cell image and the second battery cell image of the stacked battery cell, and confirm the defect detection algorithm corresponding to the stacked battery cell in the preset defect detection algorithm library; wherein the defect detection algorithm is used to detect whether the stacked battery cell has defects.
- the corresponding defect detection algorithms may be different.
- the segmentation algorithm corresponding to each laminated battery cell 10 may be based on different segmentation methods or sample training corresponding to each laminated battery cell 10, and each laminated battery cell 10 is associated with the identification code of the laminated battery cell 10, so that the battery cell detection system can establish a defect detection algorithm library for different models of laminated battery cells 10.
- the battery cell detection system automatically calls the corresponding defect detection algorithm for defect identification based on the model information included in the identification code of each laminated battery cell 10, which enhances the robustness of the defect detection system and improves the efficiency of defect detection.
- steps in the flowcharts involved in the above-mentioned embodiments can include multiple steps or multiple stages, and these steps or stages are not necessarily executed at the same time, but can be executed at different times, and the execution order of these steps or stages is not necessarily carried out in sequence, but can be executed in turn or alternately with other steps or at least a part of the steps or stages in other steps.
- the embodiment of the present application also provides a battery cell detection device for implementing the battery cell detection method involved above.
- the implementation scheme for solving the problem provided by the device is similar to the implementation scheme recorded in the above method, so the specific limitations in the battery cell detection device embodiment provided below can refer to the limitations of the battery cell detection method above, and will not be repeated here.
- the battery cell detection device comprises:
- the acquisition unit 1010 is configured to acquire a first battery cell image and a second battery cell image of the stacked battery cell, wherein the first battery cell image and the second battery cell image are acquired from the same surface of the stacked battery cell.
- the identification unit 1020 is configured to identify the first battery cell image and obtain the position of the anode sheet and the cathode sheet of the stacked battery cell.
- the calculation unit 1030 is configured to obtain the flatness parameter of the stacked battery cell according to the anode sheet position, the cathode sheet position and the second battery cell image.
- the confirmation unit 1040 is configured to confirm whether the laminated battery cell has defects according to the flatness parameter.
- the acquisition unit 1010 is also configured to acquire an identification code of the stacked battery cell; and confirm a defect detection algorithm corresponding to the stacked battery cell in a preset defect detection algorithm library according to the identification code of the stacked battery cell; wherein the defect detection algorithm is used to detect whether the stacked battery cell has defects.
- the identification unit 1020 is further configured to obtain the anode piece position and the cathode piece position according to the gray value difference between the anode piece and the cathode piece in the first battery cell image.
- the identification unit 1020 is further configured to perform segmentation processing on the first battery cell image to obtain the anode sheet position and the cathode sheet position.
- the identification unit 1020 is also configured to segment the anode sheet in the first battery cell image to obtain the anode sheet position; obtain the cathode sheet position based on the two spaced anode sheet positions; or segment the cathode sheet in the first battery cell image to obtain the cathode sheet position; obtain the anode sheet position based on the two spaced cathode sheet positions; or segment the anode sheet and the cathode sheet in the first battery cell image to obtain the anode sheet position and the cathode sheet position.
- the computing unit 1030 is also configured to obtain an anode reconstructed image and a cathode reconstructed image of the stacked battery cell based on the second battery cell image; obtain an anode contour image and a cathode contour image based on the anode position, the cathode position, the anode reconstructed image and the cathode reconstructed image; and obtain a height difference between adjacent anodes and cathodes based on the anode position, the cathode position, the anode contour image and the cathode contour image.
- the calculation unit 1030 is also configured to obtain a pole piece waveform diagram of the stacked battery cell according to the anode piece position, the cathode piece position, the anode piece contour diagram and the cathode piece contour image; wherein each peak in the pole piece waveform diagram is used to characterize the height of the anode piece or the height of the cathode piece; and obtain the height difference according to the absolute value of the height difference between adjacent anode piece peaks and cathode piece peaks in the pole piece peak diagram.
- the calculation unit 1030 is also configured to obtain the anode plate peak line according to the line connecting the peaks corresponding to each anode plate in the pole plate waveform diagram; obtain the inclination according to the anode plate peak line and the horizontal axis of the pole plate waveform diagram; and/or obtain the cathode plate peak line according to the line connecting the peaks corresponding to each cathode plate in the pole plate waveform diagram; obtain the inclination according to the cathode plate peak line and the horizontal axis of the pole plate waveform diagram.
- the confirmation unit 1040 is further configured to confirm that the laminated battery cell has no defects when the height difference is less than or equal to a preset threshold; or to confirm that the laminated battery cell has defects when the height difference is greater than a preset threshold.
- the confirmation unit 1040 is further configured to confirm that the laminated battery cell has no defects when the inclination is less than or equal to a preset threshold; or to confirm that the laminated battery cell has defects when the inclination is greater than a preset threshold.
- a computer-readable storage medium on which a computer program is stored.
- the computer program is executed by a processor, the technical solution in the above-mentioned battery cell detection method embodiment of the present application is implemented. The implementation principle and technical effect are similar and will not be repeated here.
- a computer program product including a computer program.
- the computer program is executed by a processor, the technical solution in the above-mentioned battery cell detection method embodiment of the present application is implemented. The implementation principle and technical effect are similar and will not be repeated here.
- any reference to memory, database or other media used in the embodiments provided in the present application can include at least one of non-volatile and volatile memory.
- Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetoresistive random access memory (MRAM), ferroelectric random access memory (FRAM), phase change memory (PCM), graphene memory, etc.
- Volatile memory can include random access memory (RAM) or external cache memory, etc.
- RAM can be in various forms, For example, static random access memory (SRAM) or dynamic random access memory (DRAM), etc.
- the processor involved in each embodiment provided in this application may be a general-purpose processor, a central processing unit, a graphics processor, a digital signal processor, a programmable logic unit, a data processing logic unit based on quantum computing, etc., but is not limited thereto.
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Abstract
The present application relates to a battery cell detection system and a battery cell detection method. The system comprises an image acquisition module and a processor. The image acquisition module is used for acquiring a first battery cell image and a second battery cell image of a laminated battery cell undergoing hot pressing. The first battery cell image is used for positioning electrode sheets, and the second battery cell image is used for reconstructing the electrode sheets. The processor is used for recognizing the position of an anode sheet and the position of a cathode sheet according to the first battery cell image, obtaining a flatness parameter of the laminated battery cell according to the position of the anode sheet, the position of the cathode sheet and the second battery cell image, and according to the flatness parameter, confirming whether the laminated battery cell has a defect. By means of the system, Overhang value measurement between an anode sheet and a cathode sheet of a laminated battery cell and surface inclination degree measurement of the laminated battery cell can be implemented at the same time, thereby effectively improving the accuracy of defect detection of the laminated battery cell, and avoiding the phenomena of missing detection and overkill.
Description
本申请要求于2022年11月03日在中国专利局提交的、申请号为202211372088.0、发明名称为“电芯检测系统及电芯检测方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed with the China Patent Office on November 3, 2022, with application number 202211372088.0 and invention name “Battery Cell Detection System and Battery Cell Detection Method”, the entire contents of which are incorporated by reference in this application.
本申请涉及电池生产技术领域,特别是涉及一种电芯检测系统及电芯检测方法。The present application relates to the technical field of battery production, and in particular to a battery cell detection system and a battery cell detection method.
电池极片的质量是影响电池性能的重要因素之一,因此,在电池生产工艺中,需要在叠片过程中对极片进行质量检测。The quality of battery electrodes is one of the important factors affecting battery performance. Therefore, in the battery production process, it is necessary to carry out quality inspection of the electrodes during the stacking process.
但是传统技术中,极片在叠片过程中,对极片质量的检测方法是采用间接法得到极片的坐标的方式,进行Overhang值求解。这导致传统技术中检测结果的容错率较低,检测结果准确性也较低。However, in the traditional technology, the method for detecting the quality of the pole piece during the lamination process is to obtain the coordinates of the pole piece by an indirect method and solve the Overhang value. This results in a low error tolerance rate and low accuracy of the detection results in the traditional technology.
申请内容Application Contents
鉴于上述问题,本申请提供一种电芯检测系统及电芯检测方法,能够解决传统技术中使用间接法对叠片电芯Overhang值检测时准确率较低,容易出现漏检和误杀的问题。In view of the above problems, the present application provides a battery cell detection system and a battery cell detection method, which can solve the problem of low accuracy in detecting the overhang value of stacked battery cells using an indirect method in traditional technology, and prone to missed detection and false positives.
本申请实施例采用的技术方案是:The technical solution adopted in the embodiment of the present application is:
第一方面,本申请提供了一种电芯检测系统,其包括:图像采集模组和处理器。其中,图像采集模组用于获取叠片电芯的第一电芯图像和第二电芯图像;其中,第一电芯图像用于对极片的定位,第二电芯图像用于对极片的重建;处理器用于根据第一电芯图像识别阳极片位置和阴极片位置,以及根据阳极片位置、阴极片位置和第二电芯图像得到叠片电芯的平整度参数,根据平整度参数确认叠片电芯是否存在缺陷。In the first aspect, the present application provides a battery cell detection system, which includes: an image acquisition module and a processor. The image acquisition module is used to obtain a first battery cell image and a second battery cell image of a stacked battery cell; the first battery cell image is used to locate the electrode sheet, and the second battery cell image is used to reconstruct the electrode sheet; the processor is used to identify the anode sheet position and the cathode sheet position according to the first battery cell image, and obtain the flatness parameters of the stacked battery cell according to the anode sheet position, the cathode sheet position and the second battery cell image, and confirm whether the stacked battery cell has defects according to the flatness parameters.
在一些实施例中,图像采集模组沿朝向叠片电芯每一表面的方向,采集叠片电芯每一表面的第一电芯图像和第二电芯图像。In some embodiments, the image acquisition module acquires a first cell image and a second cell image of each surface of the laminated cell along a direction toward each surface of the laminated cell.
在一些实施例中,图像采集模组包括两个,两个图像采集模组分别位于叠片电芯的两侧;处理器还用于根据两个图像采集模组分别采集的叠片电芯每一表面的第一电芯图像,同步识别叠片电芯每一表面的阳极片位置和阴极片位置。In some embodiments, the image acquisition modules include two, and the two image acquisition modules are respectively located on both sides of the stacked battery cell; the processor is also used to synchronously identify the anode sheet position and the cathode sheet position of each surface of the stacked battery cell based on the first battery cell image of each surface of the stacked battery cell respectively acquired by the two image acquisition modules.
在一些实施例中,系统还包括检测模组,检测模组用于在检测到叠片电芯位于预设检测位置的情况下,生成电芯位置信号并发送至处理器;处理器用于在接收到电芯位置信号的情况下,基于叠片电芯的标识码生成图像采集指令并发送至图像采集模组;图像采集模组用于在接收图像采集指令的情况下,采集热压后叠片电芯的第一电芯图像和第二电芯图像。In some embodiments, the system also includes a detection module, which is used to generate a cell position signal and send it to a processor when it detects that the stacked battery cell is located at a preset detection position; the processor is used to generate an image acquisition instruction based on the identification code of the stacked battery cell when receiving the cell position signal and send it to the image acquisition module; the image acquisition module is used to capture a first cell image and a second cell image of the stacked battery cell after hot pressing when receiving the image acquisition instruction.
在一些实施例中,电芯的每个表面包括多个并排交替设置的阳极片和阴极片,平整度参数包括相邻的阳极片和阴极片之间的高度差;处理器用于根据第一电芯图像得到叠片电芯的每个阳极片位置和每个阴极片位置,并根据每个阳极片位置、每个阴极片位置和第二电芯图像得到叠片电芯的每个阳极片轮廓图像和每个阴极片轮廓图像,根据每个阳极片位置、每个阴极片位置、每个阳极片轮廓图像和每个阴极片轮廓图像得到相邻的阳极片和阴极片之间的高度差,根据高度差确认叠片电芯是否存在缺陷。In some embodiments, each surface of the battery cell includes a plurality of anode sheets and cathode sheets alternately arranged side by side, and the flatness parameter includes the height difference between adjacent anode sheets and cathode sheets; the processor is used to obtain each anode sheet position and each cathode sheet position of the stacked battery cell according to the first battery cell image, and obtain each anode sheet contour image and each cathode sheet contour image of the stacked battery cell according to each anode sheet position, each cathode sheet position and the second battery cell image, obtain the height difference between adjacent anode sheets and cathode sheets according to each anode sheet position, each cathode sheet position, each anode sheet contour image and each cathode sheet contour image, and confirm whether the stacked battery cell has defects based on the height difference.
在一些实施例中,处理器还用于对第一电芯图像进行阳极片和/或阴极片的分割处理,
得到阳极片位置和阴极片位置。In some embodiments, the processor is further configured to segment the first cell image into anode slices and/or cathode slices. Get the anode piece position and the cathode piece position.
在一些实施例中,平整度参数还包括叠片电芯每一表面的倾斜度;处理器还用于根据叠片电芯每个表面内的每个阳极片位置和每个阳极片的轮廓图像,得到倾斜度,根据倾斜度确认叠片电芯是否存在缺陷;和/或,处理器还用于根据叠片电芯每个表面内的每个阴极片位置和每个阴极片的轮廓图像,得到倾斜度,根据倾斜度确认叠片电芯是否存在缺陷。In some embodiments, the flatness parameters also include the inclination of each surface of the laminated battery cell; the processor is also used to obtain the inclination based on the position of each anode sheet in each surface of the laminated battery cell and the contour image of each anode sheet, and confirm whether the laminated battery cell has defects based on the inclination; and/or, the processor is also used to obtain the inclination based on the position of each cathode sheet in each surface of the laminated battery cell and the contour image of each cathode sheet, and confirm whether the laminated battery cell has defects based on the inclination.
在一些实施例中,系统还包括排废模组,处理器用于在叠片电芯存在缺陷的情况下,生成排废指令并发送至排废模组;排废模组用于基于排废指令将叠片电芯移除。In some embodiments, the system further includes a waste discharge module, and the processor is used to generate a waste discharge instruction and send it to the waste discharge module when there are defects in the laminated battery cells; the waste discharge module is used to remove the laminated battery cells based on the waste discharge instruction.
在一些实施例中,系统还包括贴胶模组,处理器用于在叠片电芯不存在缺陷的情况下,生成贴胶指令并发送至贴胶模组;贴胶模组用于基于贴胶指令对叠片电芯贴胶。In some embodiments, the system further includes a gluing module, and the processor is used to generate a gluing instruction and send it to the gluing module when there are no defects in the laminated battery cells; the gluing module is used to glue the laminated battery cells based on the gluing instruction.
第二方面,本申请还提供了一种电芯检测方法,其包括:获取叠片电芯的第一电芯图像和第二电芯图像,其中,第一电芯图像和第二电芯图像是对叠片电芯的同一表面采集得到;对第一电芯图像进行识别,得到叠片电芯的阳极片位置和阴极片的位置;根据阳极片位置、阴极片位置和第二电芯图像,得到叠片电芯的平整度参数;根据平整度参数,确认叠片电芯是否存在缺陷。In the second aspect, the present application also provides a battery cell detection method, which includes: obtaining a first battery cell image and a second battery cell image of a stacked battery cell, wherein the first battery cell image and the second battery cell image are collected from the same surface of the stacked battery cell; identifying the first battery cell image to obtain the anode sheet position and the cathode sheet position of the stacked battery cell; obtaining the flatness parameters of the stacked battery cell based on the anode sheet position, the cathode sheet position and the second battery cell image; and confirming whether the stacked battery cell has defects based on the flatness parameters.
在一些实施例中,上述对第一电芯图像进行识别,得到叠片电芯的阳极片位置和阴极片的位置,包括:根据第一电芯图像中阳极片和阴极片的灰度值差异,得到阳极片位置和阴极片位置。In some embodiments, the above-mentioned identification of the first battery cell image to obtain the anode sheet position and the cathode sheet position of the stacked battery cell includes: obtaining the anode sheet position and the cathode sheet position according to the grayscale value difference between the anode sheet and the cathode sheet in the first battery cell image.
在一些实施例中,上述对第一电芯图像进行识别,得到叠片电芯的阳极片位置和阴极片的位置,包括:对第一电芯图像进行分割处理,得到阳极片位置和阴极片位置。In some embodiments, the above-mentioned identifying the first battery cell image to obtain the anode sheet position and the cathode sheet position of the stacked battery cell includes: segmenting the first battery cell image to obtain the anode sheet position and the cathode sheet position.
在一些实施例中,电芯的每个表面包括多个并排交替设置的阳极片和阴极片,上述对第一电芯图像进行分割处理,得到阳极片位置和阴极片位置,包括:对第一电芯图像中的阳极片进行分割处理,得到阳极片位置;根据间隔的两个阳极片位置,得到阴极片位置;或,对第一电芯图像中的阴极片进行分割处理,得到阴极片位置;根据间隔的两个阴极片位置,得到阳极片位置;或,对第一电芯图像中的阳极片和阴极片进行分割处理,得到阳极片位置和阴极片位置。In some embodiments, each surface of the battery cell includes a plurality of anode sheets and cathode sheets alternately arranged side by side, and the above-mentioned segmentation processing of the first battery cell image to obtain the anode sheet position and the cathode sheet position includes: segmenting the anode sheet in the first battery cell image to obtain the anode sheet position; obtaining the cathode sheet position based on the two spaced anode sheet positions; or segmenting the cathode sheet in the first battery cell image to obtain the cathode sheet position; obtaining the anode sheet position based on the two spaced cathode sheet positions; or segmenting the anode sheet and the cathode sheet in the first battery cell image to obtain the anode sheet position and the cathode sheet position.
在一些实施例中,电芯的每个表面包括多个并排交替设置的阳极片和阴极片,平整度参数包括相邻的阳极片和阴极片之间的高度差;上述根据阳极片位置、阴极片位置和第二电芯图像,得到叠片电芯的平整度参数,包括:根据第二电芯图像,得到叠片电芯的阳极片重建图像和阴极片重建图像;根据阳极片位置、阴极片位置、阳极片重建图像和阴极片重建图像,得到阳极片轮廓图像和阴极片轮廓图像;根据阳极片位置、阴极片位置、阳极片轮廓图和阴极片轮廓图像,得到相邻的阳极片和阴极片之间的高度差。In some embodiments, each surface of the battery cell includes a plurality of anode sheets and cathode sheets alternately arranged side by side, and the flatness parameter includes the height difference between adjacent anode sheets and cathode sheets; the above-mentioned flatness parameters of the stacked battery cell are obtained according to the anode sheet position, the cathode sheet position and the second battery cell image, including: obtaining the anode sheet reconstructed image and the cathode sheet reconstructed image of the stacked battery cell according to the second battery cell image; obtaining the anode sheet contour image and the cathode sheet contour image according to the anode sheet position, the cathode sheet position, the anode sheet reconstructed image and the cathode sheet reconstructed image; obtaining the height difference between adjacent anode sheets and cathode sheets according to the anode sheet position, the cathode sheet position, the anode sheet contour image and the cathode sheet contour image.
在一些实施例中,根据阳极片位置、阴极片位置、阳极片轮廓图和阴极片轮廓图像,得到相邻的阳极片和阴极片之间的高度差,包括:根据阳极片位置、阴极片位置、阳极片轮廓图和阴极片轮廓图像,得到叠片电芯的极片波形图;其中,极片波形图中每个波峰用于表征阳极片的高度或阴极片的高度;根据极片波峰图中相邻的阳极片波峰和阴极片波峰的高度差的绝对值,得到高度差。In some embodiments, the height difference between adjacent anode sheets and cathode sheets is obtained according to the anode sheet position, the cathode sheet position, the anode sheet contour map and the cathode sheet contour image, including: obtaining a pole sheet waveform diagram of the stacked battery cell according to the anode sheet position, the cathode sheet position, the anode sheet contour map and the cathode sheet contour image; wherein each peak in the pole sheet waveform diagram is used to characterize the height of the anode sheet or the height of the cathode sheet; and obtaining the height difference according to the absolute value of the height difference between adjacent anode sheet peaks and cathode sheet peaks in the pole sheet peak diagram.
在一些实施例中,根据平整度参数,确认叠片电芯是否存在缺陷,包括:在高度差小于或等于预设阈值的情况下,确认叠片电芯不存在缺陷;或,在高度差大于预设阈值的情况下,确认叠片电芯存在缺陷。In some embodiments, whether the laminated battery cell has defects is confirmed based on the flatness parameter, including: when the height difference is less than or equal to a preset threshold, confirming that the laminated battery cell has no defects; or, when the height difference is greater than a preset threshold, confirming that the laminated battery cell has defects.
在一些实施例中,平整度参数还包括叠片电芯每一表面的倾斜度,极片波形图的横轴
表征叠片电芯的表面;上述根据阳极片位置、阴极片位置和第二电芯图像,得到叠片电芯的平整度参数,还包括:根据极片波形图中每个阳极片对应波峰的连线,得到阳极片波峰线;根据阳极片波峰线和极片波形图的横轴,得到倾斜度;和/或,根据极片波形图中每个阴极片对应波峰的连线,得到阴极片波峰线;根据阴极片波峰线和极片波形图的横轴,得到倾斜度。In some embodiments, the flatness parameter also includes the inclination of each surface of the laminated core, the horizontal axis of the electrode waveform diagram Characterize the surface of the stacked battery cell; the above-mentioned flatness parameters of the stacked battery cell are obtained according to the anode sheet position, the cathode sheet position and the second battery cell image, and also include: obtaining the anode sheet peak line according to the line connecting the peaks corresponding to each anode sheet in the pole sheet waveform diagram; obtaining the inclination according to the anode sheet peak line and the horizontal axis of the pole sheet waveform diagram; and/or, obtaining the cathode sheet peak line according to the line connecting the peaks corresponding to each cathode sheet in the pole sheet waveform diagram; obtaining the inclination according to the cathode sheet peak line and the horizontal axis of the pole sheet waveform diagram.
在一些实施例中,上述根据平整度参数,确认叠片电芯是否存在缺陷,还包括:在倾斜度小于或等于预设阈值的情况下,确认叠片电芯不存在缺陷;或,在倾斜度大于预设阈值的情况下,确认叠片电芯存在缺陷。In some embodiments, the above-mentioned confirming whether the laminated battery cell has defects based on the flatness parameter also includes: confirming that the laminated battery cell does not have defects when the inclination is less than or equal to a preset threshold value; or confirming that the laminated battery cell has defects when the inclination is greater than a preset threshold value.
在一些实施例中,上述方法还包括:获取叠片电芯的标识码;根据叠片电芯的标识码,确认采集该叠片电芯的第一电芯图像和点二电芯图像所使用图像采集模组的位姿参数,以及在预设的缺陷检测算法库内确认该叠片电芯对应的缺陷检测算法;其中,缺陷检测算法用于检测叠片电芯是否存在缺陷。In some embodiments, the above method also includes: obtaining an identification code of the stacked battery cell; confirming the posture parameters of the image acquisition module used to acquire the first battery cell image and the second battery cell image of the stacked battery cell according to the identification code of the stacked battery cell, and confirming the defect detection algorithm corresponding to the stacked battery cell in a preset defect detection algorithm library; wherein the defect detection algorithm is used to detect whether the stacked battery cell has defects.
本申请实施例提供的第一方面的有益效果在于:该电芯检测系统采用直接法对阳极片和阴极片的Overhang值进行检测,有效提高了对叠片电芯缺陷检测的准确率,避免出现漏检和误杀的现象。The first aspect of the beneficial effect provided by the embodiment of the present application is that the battery cell detection system uses a direct method to detect the Overhang value of the anode sheet and the cathode sheet, which effectively improves the accuracy of defect detection of stacked battery cells and avoids missed detection and false positives.
可以理解的是,本申请的第二方面的有益效果可以参见本申请第一方面的相关描述,在此不再赘述。It can be understood that the beneficial effects of the second aspect of the present application can be found in the relevant description of the first aspect of the present application and will not be repeated here.
通过阅读对下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在全部附图中,用相同的附图标号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present application. Moreover, the same reference numerals are used throughout the drawings to represent the same components. In the drawings:
图1为本申请一个实施例中电芯检测系统的结构示意图;FIG1 is a schematic diagram of the structure of a battery cell detection system in one embodiment of the present application;
图2为本申请一个实施例中叠片电芯的结构示意图;FIG2 is a schematic diagram of the structure of a laminated battery cell in one embodiment of the present application;
图3a为本申请一个实施例中叠片电芯检测结果的示意图;FIG3a is a schematic diagram of a detection result of a laminated battery cell in one embodiment of the present application;
图3b为本申请一个实施例中叠片电芯检测结果的示意图;FIG3 b is a schematic diagram of the detection results of a laminated battery cell in one embodiment of the present application;
图4为本申请一个实施例中电芯检测方法的流程示意图;FIG4 is a schematic diagram of a flow chart of a battery cell detection method in one embodiment of the present application;
图5a为本申请一个实施例中识别阳极片位置和阴极片位置的流程示意图;FIG5a is a schematic diagram of a process for identifying the position of an anode sheet and a cathode sheet in one embodiment of the present application;
图5b为本申请一个实施例中识别阳极片位置和阴极片位置的流程示意图;FIG5 b is a schematic diagram of a process for identifying the position of an anode sheet and a cathode sheet in one embodiment of the present application;
图5c为本申请一个实施例中识别阳极片位置和阴极片位置的流程示意图;FIG5c is a schematic diagram of a process for identifying the position of an anode sheet and a cathode sheet in one embodiment of the present application;
图6为本申请一个实施例中计算相邻阳极片和阴极片之间高度差的流程示意图;FIG6 is a schematic diagram of a process for calculating the height difference between adjacent anode sheets and cathode sheets in one embodiment of the present application;
图7为本申请一个实施例中计算相邻阳极片和阴极片之间高度差的流程示意图;FIG7 is a schematic diagram of a process for calculating the height difference between adjacent anode sheets and cathode sheets in one embodiment of the present application;
图8a为本申请一个实施例中计算叠片电芯每一表面倾斜度的流程示意图;FIG8a is a schematic diagram of a process for calculating the inclination of each surface of a laminated battery cell in one embodiment of the present application;
图8b为本申请一个实施例中计算叠片电芯每一表面倾斜度的流程示意图;FIG8b is a schematic diagram of a process for calculating the inclination of each surface of a laminated battery cell in one embodiment of the present application;
图9为本申请一个实施例中确认缺陷检测算法的流程示意图。FIG. 9 is a schematic diagram of a flow chart of a defect detection algorithm confirmed in one embodiment of the present application.
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。The following embodiments of the technical solution of the present application will be described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是
旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”以及它的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to be construed as meaning the same as those commonly understood by those skilled in the art to which this application belongs. It is intended to limit the present application; the term "comprises" and any variation thereof in the specification and claims of the present application and the above-mentioned figure descriptions are intended to cover non-exclusive inclusions.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "multiple" is more than two, unless otherwise clearly and specifically defined.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
锂离子电池(或者简称为锂电池)因具有能量密度高、循环寿命长、无记忆效应等优点,已经在多种用电产品中取得广泛应用。例如,用电产品可以为但不限于手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船、航天器等等。Lithium-ion batteries (or simply lithium batteries) have been widely used in a variety of electrical products due to their advantages such as high energy density, long cycle life, and no memory effect. For example, electrical products may be, but are not limited to, mobile phones, tablets, laptops, electric toys, electric tools, battery cars, electric cars, ships, spacecraft, etc.
锂离子电池的生产工艺包括卷绕工艺和叠片工艺等。其中,叠片工艺制造的叠片电池相比卷绕工艺制造的卷绕电池,具有高放电率、内阻低、容量密度高和能量密度高等特点,使得叠片电池逐渐成为主流动力电池。The production process of lithium-ion batteries includes winding process and stacking process. Among them, the stacked battery manufactured by the stacking process has the characteristics of high discharge rate, low internal resistance, high capacity density and high energy density compared with the wound battery manufactured by the winding process, making the stacked battery gradually become the mainstream power battery.
在叠片工艺中,需要对叠片工艺制造的叠片电芯的Overhang值进行检测,Overhang是指负极片长度和宽度方向多出正负极片之外的部分。叠片电芯在叠片过程中,若极片没有沿着阳极片的折痕进行折叠,通常会导致非复合面Overhang值就会超出预设阈值;此外,叠片电芯在叠片过程中,叠片电芯通过会发生摆动的动作,这通常也会导致叠片的位置很容易发生位移,通常也会导致非复合面Overhang值就会超出预设阈值。In the lamination process, it is necessary to detect the Overhang value of the laminated battery cells manufactured by the lamination process. Overhang refers to the part of the negative electrode sheet that is beyond the positive and negative electrode sheets in the length and width direction. During the lamination process of the laminated battery cells, if the electrode sheet is not folded along the crease of the anode sheet, the Overhang value of the non-composite surface will usually exceed the preset threshold value; in addition, during the lamination process of the laminated battery cells, the laminated battery cells will swing, which usually causes the position of the laminate to be easily displaced, and usually causes the Overhang value of the non-composite surface to exceed the preset threshold value.
通常情况下,叠片电芯的每层阴极片是断开的,这使得叠片电芯的Overhang值的控制和检测比较困难,此外,叠片后阴极片与其上层阳极片之间的Overhang值检测更加困难。在叠片过程中,若阳极片没有沿着折痕叠片或者叠片过程中极片发生褶皱等情况,会造成叠片电芯的非复合面Overhang值超规格的缺陷。Normally, each cathode sheet of a laminated battery cell is disconnected, which makes it difficult to control and detect the Overhang value of the laminated battery cell. In addition, it is even more difficult to detect the Overhang value between the cathode sheet and the anode sheet on top of it after lamination. During the lamination process, if the anode sheet is not laminated along the crease or the electrode sheet is wrinkled during the lamination process, the defect of the Overhang value of the non-composite surface of the laminated battery cell exceeding the specification will be caused.
传统技术中,对叠片电芯的检测方法是:极片在叠片过程中,使用四个相机分别拍摄极片的四个顶角图像,极片单侧(即:位于同一长边侧的)两个相机同时触发,得到这两个相机对应的每个极片顶角的阴极片坐标(X11,Y11)和(X12,Y12),结合极片宽度推算出阴极片的另外一侧两个顶角的坐标(X13,Y13)和(X14,Y14),再结叠片电芯非复合面Overhang值推算出阳极片的四个顶角的坐标(X21,Y21)、(X22,Y22)、(X23,Y23)和(X24,Y24)。阳极片与阴极片相对的顶角坐标分别求差运算,其差值的绝对值就是所求Overhang值。In traditional technology, the detection method for stacked cells is: during the stacking process, four cameras are used to take images of the four vertex corners of the pole piece, and two cameras on one side of the pole piece (i.e., located on the same long side) are triggered simultaneously to obtain the cathode coordinates (X11, Y11) and (X12, Y12) of each pole corner corresponding to the two cameras, and the coordinates (X13, Y13) and (X14, Y14) of the two vertex corners on the other side of the cathode piece are calculated in combination with the pole piece width, and then the coordinates (X21, Y21), (X22, Y22), (X23, Y23) and (X24, Y24) of the four vertex corners of the anode piece are calculated in combination with the Overhang value of the non-composite surface of the stacked cell. The vertex coordinates of the anode piece and the cathode piece are calculated by difference calculation, and the absolute value of the difference is the desired Overhang value.
可知,上述阳极片的顶角坐标不是直接测量得到,而是基于阴极片坐标和非复合面Overhang值推算得到,因此上述测量方式是一种间接测量方法。这就导致检测结果的容错率较低,容易出现漏检和误杀的现象。It can be seen that the vertex coordinates of the anode sheet are not directly measured, but are calculated based on the cathode sheet coordinates and the overhang value of the non-composite surface. Therefore, the above measurement method is an indirect measurement method. This leads to a low error tolerance rate of the detection result, which is prone to missed detection and false positives.
基于以上考虑,申请人提出了一种电芯检测系统以及电芯检测方法,通过直接测量叠片电芯阳极片和阴极片的高度以及测量叠片电芯每个表面的倾斜度,从而保证叠片电芯检测结果的准确,避免出现漏检和误杀的现象。Based on the above considerations, the applicant proposed a battery cell detection system and a battery cell detection method, which ensures the accuracy of the stacked battery cell detection results by directly measuring the height of the anode and cathode sheets of the stacked battery cells and measuring the inclination of each surface of the stacked battery cells, thereby avoiding missed detections and false positives.
为了便于理解,本申请实施例中对部分词汇进行介绍。To facilitate understanding, some words are introduced in the embodiments of the present application.
本申请实施例中涉及的电池按照电池形状划分可以包括但不限于:扣式电池、叠片电池、软包电池、硬壳电池、圆柱电池等。
The batteries involved in the embodiments of the present application can be divided into, but not limited to, button batteries, laminated batteries, soft-pack batteries, hard-shell batteries, cylindrical batteries, etc. according to the battery shape.
本申请实施例中涉及的电池按照电池材料划分可以包括但不限于:三元电池、磷酸铁锂电池、硅体系电池、碳硅体系电池、锂硫电池等。The batteries involved in the embodiments of the present application can be classified according to battery materials, including but not limited to: ternary batteries, lithium iron phosphate batteries, silicon system batteries, carbon silicon system batteries, lithium sulfur batteries, etc.
本申请实施例中涉及的电池的阴极(或者称之为正极)在充电过程中会被氧化,锂离子可以从阴极的层状插层材料中脱出穿过电解质并插层到阳极中。对应地,本申请实施例中涉及的电池的阳极(或者称之为负极)在放电过程中会发生氧化反应,锂离子可以从阳极脱出穿过电解质并重新插层到阴极中。The cathode (or positive electrode) of the battery involved in the embodiment of the present application will be oxidized during the charging process, and lithium ions can escape from the layered intercalation material of the cathode, pass through the electrolyte, and be intercalated into the anode. Correspondingly, the anode (or negative electrode) of the battery involved in the embodiment of the present application will undergo an oxidation reaction during the discharge process, and lithium ions can escape from the anode, pass through the electrolyte, and be re-intercalated into the cathode.
在一个实施例中,图1为本申请一个实施例中电芯检测系统的结构示意图。如图1所示,其包括图像采集模组20和处理器40。In one embodiment, FIG1 is a schematic diagram of the structure of a battery cell detection system in one embodiment of the present application. As shown in FIG1 , it includes an image acquisition module 20 and a processor 40 .
具体地,图像采集模组20与处理器40通信连接。图像采集模组20用于获取热压后叠片电芯10的第一电芯图像和第二电芯图像;处理器40用于根据第一电芯图像识别阳极片位置和阴极片位置,以及根据阳极片位置、阴极片位置和第二电芯图像得到叠片电芯的平整度参数,根据平整度参数确认叠片电芯10是否存在缺陷。Specifically, the image acquisition module 20 is in communication connection with the processor 40. The image acquisition module 20 is used to obtain the first cell image and the second cell image of the laminated cell 10 after hot pressing; the processor 40 is used to identify the anode sheet position and the cathode sheet position according to the first cell image, and obtain the flatness parameter of the laminated cell according to the anode sheet position, the cathode sheet position and the second cell image, and confirm whether the laminated cell 10 has defects according to the flatness parameter.
图像采集模组20可以根据第一电芯图像和第二电芯图像的需求设置,其中,第一电芯图像用于对极片的定位,第二电芯图像用于对极片的重建。例如图像采集模组20可以为双目相机,其中一个单目镜头用于采集RGB图像或灰度图像等(即为第一电芯图像),另一个单目镜头用于采集红外图像、景深图像或点云图像等(即为第二电芯图像);再例如图像采集模组20可以为线激光3D相机,同时采集灰度图像和点云图像等;还例如图像采集模组20可以为单目相机和激光雷达的组合,其中,单目相机采集RGB图像或灰度图像等,激光雷达采集点云图像。图像采集模组20可以根据实际情况选择,本申请不在于限定具体的图像采集模组20的类型和型号。The image acquisition module 20 can be set according to the requirements of the first battery cell image and the second battery cell image, wherein the first battery cell image is used to locate the electrode sheet, and the second battery cell image is used to reconstruct the electrode sheet. For example, the image acquisition module 20 can be a binocular camera, in which one monocular lens is used to acquire RGB images or grayscale images (i.e., the first battery cell image), and the other monocular lens is used to acquire infrared images, depth of field images, or point cloud images (i.e., the second battery cell image); for another example, the image acquisition module 20 can be a line laser 3D camera, which simultaneously acquires grayscale images and point cloud images; for another example, the image acquisition module 20 can be a combination of a monocular camera and a laser radar, wherein the monocular camera acquires RGB images or grayscale images, and the laser radar acquires point cloud images. The image acquisition module 20 can be selected according to actual conditions, and the present application does not limit the specific type and model of the image acquisition module 20.
处理器40可以是上位机、工控机或工作站等,只要能够实现对图像采集模组20的控制以及叠片电芯10的缺陷检测即可。The processor 40 can be a host computer, an industrial computer or a workstation, etc., as long as it can realize the control of the image acquisition module 20 and the defect detection of the laminated battery core 10.
该电芯检测系统采用直接法对阳极片和阴极片的Overhang值进行检测,有效提高了对叠片电芯缺陷检测的准确率,避免出现漏检和误杀的现象。The battery cell detection system uses a direct method to detect the overhang value of the anode and cathode sheets, effectively improving the accuracy of defect detection of stacked battery cells and avoiding missed detection and false positives.
在一个实施例中,如图1所示,图像采集模组沿朝向叠片电芯10每一表面的方向,采集叠片电芯10每一表面的第一电芯图像和第二电芯图像。在这里朝向叠片电芯10的方向可以根据产线的实际需求进行设置,例如,垂直于叠片电芯10每一表面的方向,或与叠片电芯10每一表面呈一定角度均可。In one embodiment, as shown in FIG1 , the image acquisition module acquires a first cell image and a second cell image of each surface of the laminated cell 10 along a direction toward each surface of the laminated cell 10. Here, the direction toward the laminated cell 10 can be set according to the actual needs of the production line, for example, perpendicular to the direction of each surface of the laminated cell 10, or at a certain angle to each surface of the laminated cell 10.
通过阳朝向叠片电芯每一表面的第一电芯图像和第二电芯图像,保证后续对阳极片和阴极片的定位和重建准确,确保对叠片电芯平整度参数检测的准确。Through the first cell image and the second cell image of each surface of the positively facing laminated cell, the subsequent positioning and reconstruction of the anode and cathode sheets are guaranteed to be accurate, ensuring the accuracy of the detection of the flatness parameters of the laminated cell.
在一个实施例中,如图1所示,叠片电芯10包括第一表面11和第二表面12。图像采集模组20包括两个,分别为第一图像采集模组21和第二图像采集模组22。In one embodiment, as shown in Fig. 1, the laminated battery core 10 includes a first surface 11 and a second surface 12. The image acquisition module 20 includes two, namely a first image acquisition module 21 and a second image acquisition module 22.
具体地,第一图像采集模组21和第二图像采集模组22分别位于叠片电芯10的两侧,其中,第一图像采集模组21用于采集叠片电芯10的第一表面11的第一电芯图像和第二电芯图像;第二图像采集模组22用于采集叠片电芯10的第二表面12的第一电芯图像和第二电芯图像。Specifically, the first image acquisition module 21 and the second image acquisition module 22 are respectively located on both sides of the laminated battery cell 10, wherein the first image acquisition module 21 is used to acquire the first battery cell image and the second battery cell image of the first surface 11 of the laminated battery cell 10; the second image acquisition module 22 is used to acquire the first battery cell image and the second battery cell image of the second surface 12 of the laminated battery cell 10.
在一个实施例中,如图1和图2所示,处理器40还用于根据两个图像采集模组分20别采集的叠片电芯10每一表面的第一电芯图像,同步识别叠片电芯10每一表面的阳极片13位置和阴极片14位置。In one embodiment, as shown in Figures 1 and 2, the processor 40 is also used to synchronously identify the position of the anode sheet 13 and the cathode sheet 14 on each surface of the stacked battery cell 10 based on the first battery cell images of each surface of the stacked battery cell 10 respectively captured by the two image acquisition modules 20.
具体地,第一图像采集模组21采集叠片电芯10的第一表面11的第一电芯图像和第二
电芯图像;同步地,第二图像采集模组22采集叠片电芯10的第二表面12的第一电芯图像和第二电芯图像。处理器40同步接收到上述电芯图像,并分别对第一表面11的第一电芯图像和第二表面12的第一电芯图像进行识别,同步识别叠片电芯10每一表面的阳极片位置和阴极片位置。Specifically, the first image acquisition module 21 acquires a first cell image of the first surface 11 of the laminated cell 10 and a second cell image of the first surface 11 of the laminated cell 10. The second image acquisition module 22 acquires the first cell image and the second cell image of the second surface 12 of the laminated cell 10. The processor 40 synchronously receives the above cell images, and recognizes the first cell image of the first surface 11 and the first cell image of the second surface 12, and synchronously recognizes the anode sheet position and the cathode sheet position of each surface of the laminated cell 10.
同理地,处理器40还用于同步分析第一表面11的第二电芯图像和第二表面12的第二电芯图像,以同时实现对第一表面11的平整度参数检测和第二表面12的平整度参数检测。由此,可提高电芯检测系统的检测速度,确保产线节拍,提高生产效率。Similarly, the processor 40 is also used to synchronously analyze the second battery cell image of the first surface 11 and the second battery cell image of the second surface 12, so as to simultaneously detect the flatness parameters of the first surface 11 and the flatness parameters of the second surface 12. In this way, the detection speed of the battery cell detection system can be improved, the production line beat can be ensured, and the production efficiency can be improved.
在一个实施例中,请继续参照图1,电芯检测系统还包括检测模组30。检测模组30与处理器40通信连接,第一图像采集模组21和第二图像采集模组22分别位于检测模组30的两侧,叠片电芯10位于检测模组30。In one embodiment, please continue to refer to FIG. 1 , the battery cell detection system further includes a detection module 30. The detection module 30 is in communication connection with the processor 40, the first image acquisition module 21 and the second image acquisition module 22 are respectively located on both sides of the detection module 30, and the laminated battery cell 10 is located in the detection module 30.
具体地,检测模组30用于在检测到叠片电芯10位于预设检测位置的情况下,生成电芯位置信号并发送至处理器40。处理器40用于在接收到电芯位置信号的情况下,基于叠片电芯10的标识码生成图像采集指令并发送至图像采集模组20,也即发送至第一图像采集模组21和第二图像采集模组22,叠片电芯10的标识码可以是产品序列号(Serial Number,SN码)。图像采集模组20用于在接收图像采集指令的情况下,采集热压后叠片电芯的第一电芯图像和第二电芯图像,也即第一图像采集模组21和第二图像采集模组22同步进行图像采集。Specifically, the detection module 30 is used to generate a cell position signal and send it to the processor 40 when it is detected that the laminated battery cell 10 is located at a preset detection position. The processor 40 is used to generate an image acquisition instruction based on the identification code of the laminated battery cell 10 and send it to the image acquisition module 20, that is, to the first image acquisition module 21 and the second image acquisition module 22 when receiving the cell position signal. The identification code of the laminated battery cell 10 can be a product serial number (Serial Number, SN code). The image acquisition module 20 is used to collect the first cell image and the second cell image of the laminated battery cell after hot pressing when receiving the image acquisition instruction, that is, the first image acquisition module 21 and the second image acquisition module 22 synchronously perform image acquisition.
通过叠片电芯10的产品序列号生成的图像采集指令,能够通过该图像采集指令,确保图像采集模组20对该电池型号的叠片电芯10的采集位姿(例如拍摄高度)等处于最佳位置。The image acquisition instruction generated by the product serial number of the laminated battery cell 10 can ensure that the image acquisition module 20 is in the best position for the acquisition posture (such as shooting height) of the laminated battery cell 10 of the battery model.
在本申请一个实施例中,标识码包括叠片电芯10的型号信息。图像采集指令包括图像采集模组的位置参数,图像采集模组20用于根据位置参数,得到对叠片电芯10进行图像采集时的位姿。In one embodiment of the present application, the identification code includes the model information of the laminated battery cell 10. The image acquisition instruction includes the position parameters of the image acquisition module, and the image acquisition module 20 is used to obtain the position and posture of the laminated battery cell 10 when performing image acquisition according to the position parameters.
不同型号的电芯在进行图像采集时,每个图像采集模组20与其表面的拍摄距离可能不同,电芯检测系统根据电池型号信息自动调节图像采集模组20与相应的电芯表面的拍摄距离。具体地,电池检测系统内预设有针对每种电池型号建立的预设位姿库,根据处理器40不同的电池型号确认图像采集模组20对叠片电芯采10进行图像采集时的位姿数据。其中,位姿数据包括图像采集模组20采集电芯图像的高度、图像采集模组20对电芯图像的拍摄角度和图像采集模组的移动速度等。通过叠片电芯10标识码自动确认图像采集位姿,可提高系统对不同型号电芯检测的适配能力,增强了该电芯检测系统的通用性。When capturing images of different types of battery cells, the shooting distance between each image capture module 20 and its surface may be different. The battery cell detection system automatically adjusts the shooting distance between the image capture module 20 and the corresponding battery cell surface according to the battery model information. Specifically, the battery detection system is preset with a preset posture library established for each battery model, and the posture data of the image capture module 20 when capturing images of the stacked battery cells 10 is confirmed according to the different battery models of the processor 40. Among them, the posture data includes the height of the battery cell image captured by the image capture module 20, the shooting angle of the battery cell image by the image capture module 20, and the moving speed of the image capture module. By automatically confirming the image capture posture through the identification code of the stacked battery cell 10, the system's adaptability to the detection of different types of batteries can be improved, thereby enhancing the versatility of the battery cell detection system.
在本申请一个实施例中,处理器40还用于根据叠片电芯10的标识码,确认该叠片电芯对应的缺陷检测算法。可以理解的是,不同类型的电芯在进行基于图像的缺陷检测时,采用的缺陷检测算法可能不同。电芯检测系统根据电池型号信息自动确认与相应的缺陷检测算法,可提高系统对不同型号电芯检测的适配能力,进一步增强了该电芯检测系统的通用性。In one embodiment of the present application, the processor 40 is also used to confirm the defect detection algorithm corresponding to the laminated battery cell according to the identification code of the laminated battery cell 10. It is understandable that different types of battery cells may use different defect detection algorithms when performing image-based defect detection. The battery cell detection system automatically confirms the corresponding defect detection algorithm based on the battery model information, which can improve the system's adaptability to the detection of different types of battery cells and further enhance the versatility of the battery cell detection system.
如图2所示,图2为本申请一个实施例中叠片电芯10表面的结构示意图。叠片电芯10的每个表面包括多个并排交替设置的阳极片13和阴极片14。在本申请一个实施例中,请继续参照图1,平整度参数包括相邻的阳极片13和阴极片14之间的高度差。As shown in FIG. 2 , FIG. 2 is a schematic diagram of the structure of the surface of the laminated battery cell 10 in one embodiment of the present application. Each surface of the laminated battery cell 10 includes a plurality of anode sheets 13 and cathode sheets 14 arranged alternately side by side. In one embodiment of the present application, please continue to refer to FIG. 1 , the flatness parameter includes the height difference between adjacent anode sheets 13 and cathode sheets 14.
具体地,处理器40用于根据第一电芯图像得到叠片电芯的每个阳极片位置和每个阴极片位置,并根据每个阳极片位置、每个阴极片位置和第二电芯图像,得到叠片电芯10的每
个阳极片轮廓图像和每个阴极片轮廓图像,根据每个阳极片位置、每个阴极片位置、每个阳极片轮廓图像和每个阴极片轮廓图像得到相邻的阳极片13和阴极片14之间的高度差。如图3a所示,根据该高度差16确认叠片电芯10是否存在缺陷。其中,在高度差小于或等于预设阈值的情况下说明叠片电芯10的表面平整度符合要求,确认叠片电芯10不存在缺陷;在高度差大于预设阈值的情况下说明叠片电芯10的表面平整度不符合要求,确认叠片电芯10存在缺陷。Specifically, the processor 40 is used to obtain each anode sheet position and each cathode sheet position of the laminated battery cell according to the first battery cell image, and obtain each anode sheet position, each cathode sheet position and the second battery cell image according to each anode sheet position, each cathode sheet position and the second battery cell image. The height difference between the adjacent anode sheets 13 and cathode sheets 14 is obtained according to each anode sheet position, each cathode sheet position, each anode sheet contour image and each cathode sheet contour image. As shown in FIG3a, it is confirmed whether the laminated battery cell 10 has defects according to the height difference 16. Wherein, if the height difference is less than or equal to the preset threshold value, it indicates that the surface flatness of the laminated battery cell 10 meets the requirements, and it is confirmed that the laminated battery cell 10 does not have defects; if the height difference is greater than the preset threshold value, it indicates that the surface flatness of the laminated battery cell 10 does not meet the requirements, and it is confirmed that the laminated battery cell 10 has defects.
在对叠片电芯10中阳极片13和阴极片14位置进行识别时,处理器40还用于对第一电芯图像进行阳极片和/或阴极片的分割处理,得到阳极片位置和阴极片位置。可知,第一种方案是对叠片电芯10的每个表面内阳极片13进行分割处理,识别到每一表面的所有阳极片13区域,然后在相邻两个阳极片13区域之间绘制ROI(即感兴趣区域)区域,即得到了阴极片14的位置,由此实现识别阳极片位置和阴极片位置。第二种方案是对叠片电芯10的每个表面内阴极片14进行分割处理,识别到每一表面的所有阴极片14区域,然后在相邻两个阴极片14区域之间绘制ROI(即感兴趣区域)区域,即得到了阳极片13的位置,由此实现识别阳极片位置和阴极片位置。第三种方案是对叠片电芯10的每个表面内阳极片13和阴极片14同时进行分割处理,识别阳极片位置和阴极片位置。When the positions of the anode sheet 13 and the cathode sheet 14 in the laminated battery cell 10 are identified, the processor 40 is also used to segment the anode sheet and/or the cathode sheet of the first battery cell image to obtain the anode sheet position and the cathode sheet position. It can be seen that the first scheme is to segment the anode sheet 13 in each surface of the laminated battery cell 10, identify all the anode sheet 13 areas on each surface, and then draw the ROI (i.e., region of interest) area between two adjacent anode sheet 13 areas, that is, the position of the cathode sheet 14 is obtained, thereby realizing the identification of the anode sheet position and the cathode sheet position. The second scheme is to segment the cathode sheet 14 in each surface of the laminated battery cell 10, identify all the cathode sheet 14 areas on each surface, and then draw the ROI (i.e., region of interest) area between two adjacent cathode sheet 14 areas, that is, the position of the anode sheet 13 is obtained, thereby realizing the identification of the anode sheet position and the cathode sheet position. The third scheme is to segment the anode sheet 13 and the cathode sheet 14 in each surface of the laminated battery cell 10 at the same time to identify the anode sheet position and the cathode sheet position.
通过上述三种方案,为不同型号的叠片电芯10适配合理的阳极片和阴极片定位方法,此外,具体使用上述三种定位方案可以根据产线对检测速度等需求合理确认。Through the above three schemes, reasonable anode and cathode positioning methods are adapted for different types of laminated battery cells 10. In addition, the specific use of the above three positioning schemes can be reasonably determined according to the production line's requirements for detection speed and the like.
在本申请一个实施例中,如图3b所示,平整度参数还包括叠片电芯10每一表面的倾斜度18。In one embodiment of the present application, as shown in FIG. 3 b , the flatness parameter also includes an inclination 18 of each surface of the laminated battery core 10 .
具体地,得到倾斜度的方案包括如下:第一种方案,处理器40用于根据叠片电芯10每个表面内的每个阳极片位置和每个阳极片的轮廓图像,得到叠片电芯10的倾斜度。第二种方案,处理器40用于根据叠片电芯10每个表面内的每个阴极片位置和每个阴极片的轮廓图像,得到叠片电芯10的倾斜度。在上述两种方案中,处理器40还用于根据倾斜度确认叠片电芯10是否存在缺陷。第三种方案,处理器40同时根据方案一和方案二的方式,分别获得阳极片13对应的倾斜度和阴极片14对应的倾斜度,根据阳极片13对应的倾斜度和阴极片14对应的倾斜度,确认叠片电芯10是否存在缺陷。其中,在倾斜度小于或等于预设阈值的情况下说明叠片电芯10的表面平整度符合要求,确认叠片电芯10不存在缺陷;在倾斜度大于预设阈值的情况下说明叠片电芯10的表面平整度不符合要求,确认叠片电芯10存在缺陷。Specifically, the schemes for obtaining the inclination include the following: In the first scheme, the processor 40 is used to obtain the inclination of the laminated battery core 10 according to the position of each anode sheet in each surface of the laminated battery core 10 and the contour image of each anode sheet. In the second scheme, the processor 40 is used to obtain the inclination of the laminated battery core 10 according to the position of each cathode sheet in each surface of the laminated battery core 10 and the contour image of each cathode sheet. In the above two schemes, the processor 40 is also used to confirm whether the laminated battery core 10 has defects according to the inclination. In the third scheme, the processor 40 simultaneously obtains the inclination corresponding to the anode sheet 13 and the inclination corresponding to the cathode sheet 14 according to the methods of schemes one and two, respectively, and confirms whether the laminated battery core 10 has defects according to the inclination corresponding to the anode sheet 13 and the inclination corresponding to the cathode sheet 14. Among them, when the inclination is less than or equal to the preset threshold, it means that the surface flatness of the laminated battery core 10 meets the requirements, and it is confirmed that the laminated battery core 10 does not have defects; when the inclination is greater than the preset threshold, it means that the surface flatness of the laminated battery core 10 does not meet the requirements, and it is confirmed that the laminated battery core 10 has defects.
通过该电芯检测系统,既可实现对叠片电芯10的每个表面阳极片13和阴极片14高度差的检测,也可实现对叠片电芯10每个表面倾斜度的检测。其中,叠片电芯10每个表面相邻阳极片13和阴极片14高度差表征极片在折叠过程是否沿着折痕叠片或叠片过程中极片是否发生褶皱,叠片电芯10每个表面倾斜度表征叠片电芯10发生倾斜不满足入壳要求;该电芯检测系统同时实现对叠片电芯10的多种缺陷进行检测,避免出现对存在缺陷的叠片电芯10的漏杀。The battery cell detection system can detect the height difference between the anode sheet 13 and the cathode sheet 14 on each surface of the laminated battery cell 10, and can also detect the inclination of each surface of the laminated battery cell 10. The height difference between the adjacent anode sheets 13 and cathode sheets 14 on each surface of the laminated battery cell 10 indicates whether the electrode sheets are stacked along the creases during the folding process or whether the electrode sheets are wrinkled during the lamination process, and the inclination of each surface of the laminated battery cell 10 indicates that the laminated battery cell 10 is tilted and does not meet the requirements for shell insertion; the battery cell detection system can detect multiple defects of the laminated battery cell 10 at the same time to avoid missing defective laminated battery cells 10.
在本申请一个实施例中,请继续参照图1,电芯检测系统还包括排废模组50,排废模组50与检测模组30相匹配并与处理器40通信连接。In one embodiment of the present application, please continue to refer to FIG. 1 , the battery cell detection system further includes a waste discharge module 50 , which matches the detection module 30 and is communicatively connected to the processor 40 .
具体地,处理器40用于在叠片电芯10存在缺陷的情况下,生成排废指令并发送至排废模组50;排废模组50用于基于排废指令将该存在缺点的叠片电芯10移除进行排废处理。Specifically, the processor 40 is used to generate a waste discharge instruction and send it to the waste discharge module 50 when there are defects in the laminated battery cell 10; the waste discharge module 50 is used to remove the defective laminated battery cell 10 for waste discharge based on the waste discharge instruction.
通过对检测到存在缺陷的叠片电芯10进行排废处理,避免存在缺陷的叠片电芯10入
壳,导致成品的电池在使用中存在安全风险。By discharging the defective laminated battery core 10, the defective laminated battery core 10 is prevented from entering the The shell causes safety risks in the use of finished batteries.
在本申请一个实施例中,请继续参照图1,电芯检测系统还包括贴胶模组60,贴胶模组60为检测模组30的下游产线并与处理器40通信连接。In one embodiment of the present application, please continue to refer to FIG. 1 , the battery cell detection system further includes a gluing module 60 , which is a downstream production line of the detection module 30 and is communicatively connected to the processor 40 .
具体地,处理器40用于在叠片电芯10不存在缺陷的情况下,生成贴胶指令并发送至贴胶模组60;贴胶模组60用于基于贴胶指令对叠片电芯10贴胶。Specifically, the processor 40 is used to generate a glue sticking instruction and send it to the glue sticking module 60 when there is no defect in the laminated battery core 10; the glue sticking module 60 is used to glue the laminated battery core 10 based on the glue sticking instruction.
通过处理器40对产线的检测模组30和贴胶模组60的自动控制,将检测到不存在缺陷的叠片电芯10自动从检测模组30进给至贴胶模组60,实现在叠片电芯10在热压和贴胶工序中进行检测的高度自动化和智能化,减少在热压工序和贴胶工序之间增加检测工序对生产效率的影响。Through the automatic control of the detection module 30 and the gluing module 60 of the production line by the processor 40, the stacked battery cells 10 detected to be free of defects are automatically fed from the detection module 30 to the gluing module 60, thereby realizing a high degree of automation and intelligence in the detection of the stacked battery cells 10 during the hot pressing and gluing processes, and reducing the impact of adding a detection process between the hot pressing process and the gluing process on production efficiency.
在一个实施例中,图4为本申请一个实施例中电芯检测方法的流程示意图,该电芯检测方法可应用于上述电芯检测系统。如图4所示,其步骤包括:In one embodiment, FIG4 is a schematic diagram of a flow chart of a battery cell detection method in one embodiment of the present application, and the battery cell detection method can be applied to the above-mentioned battery cell detection system. As shown in FIG4 , the steps include:
步骤410:获取热压后的叠片电芯的第一电芯图像和第二电芯图像,其中,第一电芯图像和第二电芯图像是对叠片电芯的同一表面采集得到。Step 410: Acquire a first cell image and a second cell image of the laminated cell after hot pressing, wherein the first cell image and the second cell image are acquired from the same surface of the laminated cell.
可知,通过电芯检测系统的两个相对设置的图像采集模组20,可同时获得叠片电芯10每个表面的第一电芯图像和第二电芯图像。It can be known that, through the two oppositely arranged image acquisition modules 20 of the battery cell detection system, the first battery cell image and the second battery cell image of each surface of the laminated battery cell 10 can be obtained simultaneously.
步骤420:对第一电芯图像进行识别,得到叠片电芯的阳极片位置和阴极片的位置。Step 420: Identify the first battery cell image to obtain the position of the anode sheet and the position of the cathode sheet of the stacked battery cell.
步骤430:根据阳极片位置、阴极片位置和第二电芯图像,得到叠片电芯的平整度参数。Step 430: Obtain the flatness parameters of the stacked battery cell according to the anode sheet position, the cathode sheet position and the second battery cell image.
步骤440:根据平整度参数,确认叠片电芯是否存在缺陷。Step 440: Determine whether the laminated battery cell has defects based on the flatness parameters.
通过上述实施方式,能够对叠片电芯10的每个表面的阳极片和阴极片的Overhang值进行实时检测,及时确认叠片电芯10的极片在折叠过程是否沿着折痕叠片或叠片过程中极片是否发生褶皱。通过检测结果对存在缺陷的叠片电芯10进行排废,避免Overhang值不满足设计要求和不符合工艺安全的叠片电芯10入壳,导致生产的整个电池存在缺陷。Through the above implementation, the Overhang values of the anode and cathode sheets on each surface of the laminated battery cell 10 can be detected in real time, and it can be confirmed in time whether the electrode sheets of the laminated battery cell 10 are laminated along the creases during the folding process or whether the electrode sheets are wrinkled during the lamination process. Defective laminated battery cells 10 are discarded based on the detection results to avoid the laminated battery cells 10 whose Overhang values do not meet the design requirements and do not meet the process safety from being put into the shell, resulting in defects in the entire produced battery.
在一个实施例中,步骤420:对第一电芯图像进行识别,得到阳极片位置和阴极片的位置,包括:In one embodiment, step 420: identifying the first battery cell image to obtain the anode sheet position and the cathode sheet position includes:
根据第一电芯图像中阳极片和阴极片的灰度值差异,得到阳极片位置和阴极片位置。The anode piece position and the cathode piece position are obtained according to the gray value difference between the anode piece and the cathode piece in the first battery cell image.
可知,由于阳极片和阴极片的颜色不同,在第一电芯图像为灰度图时,阳极片和阴极片在第一电芯图像内呈现不同的显示效果。因此,采用图像识别的手段即可识别出叠片电芯10每个表面内的所有阳极片13和阴极片14。It can be seen that, due to the different colors of the anode and cathode sheets, when the first cell image is a grayscale image, the anode and cathode sheets present different display effects in the first cell image. Therefore, all anode sheets 13 and cathode sheets 14 on each surface of the laminated cell 10 can be identified by image recognition.
在一个实施例中,根据第一电芯图像中阳极片和阴极片的灰度值差异,得到阳极片位置和阴极片位置,包括:In one embodiment, obtaining the anode sheet position and the cathode sheet position according to the gray value difference between the anode sheet and the cathode sheet in the first battery cell image includes:
对第一电芯图像进行分割处理,得到阳极片位置和阴极片位置。The first battery cell image is segmented to obtain the anode sheet position and the cathode sheet position.
可知,分割处理使用的分割算法对第一电芯图像的RGB图或灰度图进行分割;且分割算法不限于是使用机器学习训练的分割算子,也不限于是使用深度学习训练的实例分割或语义分割模型。本申请的实施例不在于限制具体的分割方式,只有能够实现对第一电芯图像中的阳极片和/或阴极进行分割得到识别结果即可。It can be seen that the segmentation algorithm used in the segmentation process segments the RGB image or grayscale image of the first battery cell image; and the segmentation algorithm is not limited to a segmentation operator trained using machine learning, nor is it limited to an instance segmentation or semantic segmentation model trained using deep learning. The embodiments of the present application are not intended to limit the specific segmentation method, as long as it can achieve the segmentation of the anode and/or cathode in the first battery cell image to obtain a recognition result.
图5a、图5b和图5c为本申请一个实施例中识别第一电芯图像中阳极片和阴极片的流程示意图。如图2所示,电芯10的每个表面包括多个并排交替设置的阳极片13和阴极片14。因此,对第一电芯图像进行分割处理,得到阳极片位置和阴极片位置的步骤可包括如下三种方案。Figures 5a, 5b and 5c are schematic diagrams of a process for identifying anode sheets and cathode sheets in a first cell image in one embodiment of the present application. As shown in Figure 2, each surface of the cell 10 includes a plurality of anode sheets 13 and cathode sheets 14 arranged alternately side by side. Therefore, the step of segmenting the first cell image to obtain the anode sheet position and the cathode sheet position may include the following three schemes.
如图5a所示,第一种方案为:
As shown in Figure 5a, the first solution is:
步骤510:对第一电芯图像中的阳极片进行分割处理,得到阳极片位置。Step 510: Segment the anode sheets in the first battery cell image to obtain the anode sheet positions.
步骤520:根据间隔的两个阳极片位置,得到阴极片位置。Step 520: Obtain the cathode sheet position according to the two spaced anode sheet positions.
如图5b所示,第二种方案为:As shown in Figure 5b, the second solution is:
步骤530:对第一电芯图像中的阴极片进行分割处理,得到阴极片位置。Step 530: Segment the cathode slice in the first battery cell image to obtain the cathode slice position.
步骤540:根据间隔的两个阴极片位置,得到阳极片位置。Step 540: Obtain the anode piece position according to the two spaced cathode piece positions.
承上述,图5a的方案一和图5b的方案二可根据第一电芯图像将每个表面内所有的阴极片和阳极片检测出来后,图5a的方案一在每相邻的两个阳极片之间绘制ROI区域,该ROI区域即为阴极片;图5b的方案二在每相邻的两个阴极片之间绘制ROI区域,该ROI区域即为阳极片。通过该方式可有效减少了计算消耗,提升系统的检测速度。Based on the above, after all cathode sheets and anode sheets in each surface are detected according to the first battery cell image, the first scheme of FIG5a draws an ROI area between each two adjacent anode sheets, and the ROI area is the cathode sheet; the second scheme of FIG5b draws an ROI area between each two adjacent cathode sheets, and the ROI area is the anode sheet. This method can effectively reduce the computing consumption and improve the detection speed of the system.
如图5c所示,第三种方案为:As shown in Figure 5c, the third solution is:
步骤550:对第一电芯图像中的阳极片和阴极片进行分割处理,得到阳极片位置和阴极片位置。Step 550: Segment the anode piece and the cathode piece in the first battery cell image to obtain the anode piece position and the cathode piece position.
如图5c的方案三,同时对阳极片13和阴极片14进行分割处理,相比图5a的方案一和图5b的方案二增加了对两种极片同时识别的算力需求,但减少了ROI绘制的后处理操作。As shown in the third scheme of FIG. 5 c , the anode sheet 13 and the cathode sheet 14 are segmented at the same time. Compared with the first scheme of FIG. 5 a and the second scheme of FIG. 5 b , the computing power requirement for the simultaneous identification of the two types of electrodes is increased, but the post-processing operation of ROI drawing is reduced.
本申请的实施例不在于限定对阳极片13和阴极片14的具体分割方式,只要通过上述任一方案实现对阳极片13和阴极片14的定位即可。The embodiments of the present application are not intended to limit the specific method of dividing the anode sheet 13 and the cathode sheet 14 , as long as the positioning of the anode sheet 13 and the cathode sheet 14 is achieved through any of the above solutions.
以平整度参数包括叠片电芯10表面相邻的阳极片13和阴极片14之间的高度差为例:Take the flatness parameter including the height difference between the adjacent anode sheet 13 and cathode sheet 14 on the surface of the laminated battery cell 10 as an example:
图6为本申请一个实施例中得到叠片电芯平整度参数的流程示意图。如图6所示,步骤430:根据阳极片位置、阴极片位置和第二电芯图像,得到叠片电芯的平整度参数,包括:FIG6 is a schematic diagram of a process for obtaining the flatness parameters of a laminated battery cell in one embodiment of the present application. As shown in FIG6 , step 430: obtaining the flatness parameters of the laminated battery cell according to the anode sheet position, the cathode sheet position and the second battery cell image, including:
步骤610:根据第二电芯图像,得到叠片电芯的阳极片重建图像和阴极片重建图像。Step 610: Obtain an anode sheet reconstructed image and a cathode sheet reconstructed image of the stacked battery cell according to the second battery cell image.
其中,阳极片重建图像和阴极片图像可通过是点云图像。其具体可以是通过3D激光线束相机采集得到,也可以是通过激光雷达扫描得到。The anode sheet reconstructed image and the cathode sheet image may be point cloud images, which may be acquired through a 3D laser beam camera or through laser radar scanning.
步骤620:根据阳极片位置、阴极片位置、阳极片重建图像和阴极片重建图像,得到阳极片轮廓图像和阴极片轮廓图像。Step 620: Obtain an anode film contour image and a cathode film contour image according to the anode film position, the cathode film position, the anode film reconstructed image and the cathode film reconstructed image.
可知,通过定位出叠片电芯10每个阳极片位置每个阴极片位置,赋予每个阳极片位置标识和阴极片位置标识,并在将上述标识传递给阳极片重建图像和阴极片重建图像,即可得到具体位置的阳极片和阴极片的高度差检测结果。It can be seen that by locating each anode sheet position and each cathode sheet position of the stacked battery cell 10, assigning each anode sheet position identifier and cathode sheet position identifier, and passing the above identifiers to the anode sheet reconstructed image and the cathode sheet reconstructed image, the height difference detection results of the anode sheet and the cathode sheet at the specific position can be obtained.
步骤630:根据阳极片位置、阴极片位置、阳极片轮廓图和阴极片轮廓图像,得到相邻的阳极片和阴极片之间的高度差。Step 630: Obtain the height difference between adjacent anode sheets and cathode sheets according to the anode sheet position, the cathode sheet position, the anode sheet contour map and the cathode sheet contour image.
通过计算叠片电芯10每相邻两个阳极片和阴极片之间的高度差,实现对叠片电芯10表面所有阳极片和阴极片的检测,由此,实现对叠片电芯的Overhang值的检测。By calculating the height difference between every two adjacent anode sheets and cathode sheets of the laminated battery core 10, all anode sheets and cathode sheets on the surface of the laminated battery core 10 are detected, thereby realizing the detection of the Overhang value of the laminated battery core.
图7为本申请一个实施例中得到相邻的阳极片和阴极片之间的高度差的流程示意图。如图7所示,步骤630:根据阳极片位置、阴极片位置、阳极片轮廓图和阴极片轮廓图像,得到相邻的阳极片和阴极片之间的高度差,包括:FIG7 is a schematic diagram of a process for obtaining the height difference between adjacent anode sheets and cathode sheets in one embodiment of the present application. As shown in FIG7 , step 630: obtaining the height difference between adjacent anode sheets and cathode sheets according to the anode sheet position, cathode sheet position, anode sheet contour image and cathode sheet contour image, including:
步骤710:根据阳极片位置、阴极片位置、阳极片轮廓图和阴极片轮廓图像,得到叠片电芯的极片波形图;其中,极片波形图中每个波峰用于表征阳极片的高度或阴极片的高度。Step 710: Obtain a pole waveform diagram of the laminated battery cell according to the anode position, cathode position, anode contour diagram and cathode contour image; wherein each peak in the pole waveform diagram is used to characterize the height of the anode or the cathode.
需要说明的是,极片波形图的横轴表征叠片电芯10沿其阳极片和阴极片交错排布方向(即图2中从左至右的方向)的剖面中心线(或该中心线的任意平行线),极片波形图的
纵轴表征叠片电芯10阳极片和阴极片的高度。It should be noted that the horizontal axis of the electrode waveform diagram represents the cross-sectional center line (or any parallel line of the center line) of the laminated battery cell 10 along the staggered arrangement direction of the anode and cathode sheets (i.e., the direction from left to right in FIG. 2 ). The vertical axis represents the height of the anode sheet and the cathode sheet of the laminated battery cell 10 .
可知,在将阳极片轮廓图和阴极片轮廓图像映射到沿叠片电芯10阳极片和阴极片交错排布方向的极片波形图时,极片波形图每个波形继承上述阳极片标识和阴极片标识。It can be seen that when the anode sheet contour image and the cathode sheet contour image are mapped to the electrode sheet waveform diagram along the staggered arrangement direction of the anode sheets and cathode sheets of the laminated battery cell 10, each waveform of the electrode sheet waveform diagram inherits the above-mentioned anode sheet identification and cathode sheet identification.
步骤720:根据极片波峰图中相邻的阳极片波峰和阴极片波峰的高度差的绝对值,得到高度差。Step 720: Obtain the height difference according to the absolute value of the height difference between the adjacent anode plate peaks and cathode plate peaks in the pole plate peak diagram.
可知,叠片电芯10的阳极片13高度可能高于阴极片14的高度,阳极片13高度也可能低于阴极片14的高度,只要其高度差的绝对值不符合预设阈值即存在缺陷。It can be seen that the height of the anode sheet 13 of the laminated battery cell 10 may be higher than that of the cathode sheet 14, or lower than that of the cathode sheet 14. As long as the absolute value of the height difference does not meet the preset threshold, there is a defect.
其中,步骤440:根据平整度参数,确认叠片电芯是否存在缺陷,包括以下两种结果:Wherein, step 440: confirming whether the laminated cell has defects according to the flatness parameter includes the following two results:
第一种结果是:在高度差小于或等于预设阈值的情况下,确认叠片电芯不存在缺陷。The first result is: when the height difference is less than or equal to a preset threshold, it is confirmed that there are no defects in the laminated battery cell.
第二种结果是:在高度差大于预设阈值的情况下,确认叠片电芯存在缺陷。The second result is: when the height difference is greater than a preset threshold, it is confirmed that the laminated battery cell is defective.
其中,不同型号的叠片电芯10的高度差预设阈值可能不同。每种叠片电芯10的高度差阈值根据其质量要求为已知参数,即为高度差的预设阈值。在确认叠片电芯10是否存在缺陷时,只需要将根据测量得到的相邻阳极片和阴极片的高度差与该预设阈值比较即可。Among them, the preset thresholds of the height difference of different types of laminated battery cells 10 may be different. The height difference threshold of each laminated battery cell 10 is a known parameter according to its quality requirements, that is, the preset threshold of the height difference. When confirming whether the laminated battery cell 10 has defects, it is only necessary to compare the height difference of adjacent anode sheets and cathode sheets obtained by measurement with the preset threshold.
以平整度参数包括叠片电芯10每一表面的倾斜度为例:Take the flatness parameter including the inclination of each surface of the laminated battery cell 10 as an example:
图8a和图8b为本申请一个实施例中得到叠片电芯每一表面倾斜度的流程示意图。如图3a、图8a和图8b所示,步骤430:根据阳极片位置、阴极片位置和第二电芯图像,得到叠片电芯的平整度参数的步骤还可包括如下三种方案。Figures 8a and 8b are schematic diagrams of a process for obtaining the inclination of each surface of a laminated battery cell in one embodiment of the present application. As shown in Figures 3a, 8a and 8b, step 430: according to the anode sheet position, the cathode sheet position and the second battery cell image, the step of obtaining the flatness parameter of the laminated battery cell may also include the following three schemes.
如图8a所示,第一种方案为:As shown in Figure 8a, the first solution is:
步骤810:根据极片波形图中每个阳极片对应波峰的连线,得到阳极片波峰线。Step 810: Obtain the anode plate peak line according to the connecting line of the peak corresponding to each anode plate in the electrode plate waveform diagram.
步骤820:根据阳极片波峰线和极片波形图的横轴,得到倾斜度。Step 820: Obtain the inclination according to the anode plate peak line and the horizontal axis of the pole plate waveform diagram.
如图3a所示,阳极片波峰线17即为将每个阳极片对应波峰的连线,通过计算阳极片波峰线17与横轴之间的夹角,即可得到叠片电芯10沿其阳极片13和阴极片14交错排布方向的倾斜度。As shown in FIG3a , the anode sheet crest line 17 is a line connecting the crests corresponding to each anode sheet. By calculating the angle between the anode sheet crest line 17 and the horizontal axis, the inclination of the laminated battery cell 10 along the direction in which the anode sheets 13 and the cathode sheets 14 are staggered can be obtained.
如图8b所示,第二种方案为:As shown in Figure 8b, the second solution is:
步骤830:根据极片波形图中每个阴极片对应波峰的连线,得到阴极片波峰线。Step 830: Obtain the cathode plate peak line according to the connecting line of each cathode plate corresponding to the peak in the electrode plate waveform diagram.
步骤840:根据阴极片波峰线和极片波形图的横轴,得到倾斜度。Step 840: Obtain the inclination according to the cathode plate peak line and the horizontal axis of the pole plate waveform diagram.
可知,叠片电芯10的倾斜度既可以通过阳极片波峰线表征,也可以通过阴极片波峰线(图未绘示)表征。同理,通过计算阴极片波峰线与横轴之间的夹角,即可得到叠片电芯10沿其阳极片13和阴极片14交错排布方向的倾斜度。It can be seen that the inclination of the laminated battery cell 10 can be characterized by the anode sheet crest line or the cathode sheet crest line (not shown). Similarly, by calculating the angle between the cathode sheet crest line and the horizontal axis, the inclination of the laminated battery cell 10 along the staggered arrangement direction of the anode sheet 13 and the cathode sheet 14 can be obtained.
第三种方案,即为上述图8a和图8b所示出的两种方案的结合。The third solution is a combination of the two solutions shown in FIG. 8a and FIG. 8b .
可知,通过同时计算阳极片波峰线和阴极片波峰线来分别计算一个倾斜度。之后,既可以通过多次测量阳极片对应的倾斜度和阴极片对应的倾斜度,并拟合多个倾斜度的结果;也可通过多次测量阳极片对应的倾斜度和阴极片对应的倾斜度,取多个倾斜度结果的平均值;还可以选择阳极片对应的倾斜度和阴极片对应的倾斜度中数值大的,表征叠片电芯10的倾斜度等等。在该第三种方案中具体使用图8a和图8b的结果可以根据实际情况选择。It can be seen that by calculating the peak line of the anode sheet and the peak line of the cathode sheet at the same time, an inclination is calculated respectively. After that, the inclination corresponding to the anode sheet and the inclination corresponding to the cathode sheet can be measured multiple times, and the results of multiple inclinations can be fitted; the inclination corresponding to the anode sheet and the inclination corresponding to the cathode sheet can be measured multiple times, and the average value of multiple inclination results can be taken; the inclination corresponding to the anode sheet and the inclination corresponding to the cathode sheet with a larger value can also be selected to characterize the inclination of the laminated battery cell 10, etc. In the third scheme, the specific use of the results of Figures 8a and 8b can be selected according to actual conditions.
其中,步骤440:根据平整度参数,确认叠片电芯是否存在缺陷,还包括以下两种结果:Among them, step 440: confirming whether the laminated cell has defects according to the flatness parameter, also includes the following two results:
第一种结果是:在倾斜度小于或等于预设阈值的情况下,确认叠片电芯不存在缺陷。The first result is: when the inclination is less than or equal to the preset threshold, it is confirmed that there is no defect in the laminated battery cell.
第二种结果是:在倾斜度大于预设阈值的情况下,确认叠片电芯存在缺陷。The second result is: when the inclination is greater than a preset threshold, it is confirmed that the laminated battery cell is defective.
其中,不同型号的叠片电芯10的倾斜度预设阈值可能不同。每种叠片电芯10的倾斜度阈值根据其质量要求为已知参数,即为倾斜度的预设阈值。在确认叠片电芯10是否存在
缺陷时,只需要将根据测量得到的倾斜度与该预设阈值比较即可。The preset inclination thresholds of different types of laminated battery cells 10 may be different. The inclination threshold of each laminated battery cell 10 is a known parameter according to its quality requirements, that is, the preset inclination threshold. When a defect is detected, it is only necessary to compare the inclination obtained by measurement with the preset threshold.
承上述,通过将叠片电芯10映射到波形图,通过一套电芯检测方法,既可实现对叠片电芯10的每个表面阳极片13和阴极片14高度差的检测,也可实现对叠片电芯10的每个表面倾斜度的检测,该检测方法具有很好的泛化能力,也有效提高了对叠片电芯10表面平整度检测的效率。Based on the above, by mapping the stacked battery cell 10 to a waveform diagram, a set of battery cell detection methods can be used to detect the height difference between the anode sheet 13 and the cathode sheet 14 on each surface of the stacked battery cell 10, and also detect the inclination of each surface of the stacked battery cell 10. This detection method has good generalization ability and effectively improves the efficiency of detecting the surface flatness of the stacked battery cell 10.
图9为本申请一个实施例中叠片电芯缺陷检测算法确认的流程示意图。如图9所示,所述方法还包括:FIG9 is a schematic diagram of a process flow of confirming a laminated core defect detection algorithm in one embodiment of the present application. As shown in FIG9 , the method further includes:
步骤910:获取叠片电芯的标识码。其中,标识码可以是产品序列号(Serial Number,SN码)。Step 910: Obtain the identification code of the laminated battery cell, where the identification code may be a product serial number (Serial Number, SN code).
步骤920:根据叠片电芯的标识码,确认采集该叠片电芯的第一电芯图像和点二电芯图像所使用图像采集模组的位姿参数,以及在预设的缺陷检测算法库内确认该叠片电芯对应的缺陷检测算法;其中,缺陷检测算法用于检测叠片电芯是否存在缺陷。Step 920: According to the identification code of the stacked battery cell, confirm the posture parameters of the image acquisition module used to acquire the first battery cell image and the second battery cell image of the stacked battery cell, and confirm the defect detection algorithm corresponding to the stacked battery cell in the preset defect detection algorithm library; wherein the defect detection algorithm is used to detect whether the stacked battery cell has defects.
可以理解的是,由于不同的叠片电芯10的型号不同,其对应的缺陷检测算法可能不同。针对不同的叠片电芯10,每种叠片电芯10其对应的分割算法可能基于不同的分割方式或每种叠片电芯10对应的样本训练,并将每种叠片电芯10与该叠片电芯10的标识码关联,实现电芯检测系统针对不同型号叠片电芯10建立缺陷检测算法库。使用时,电芯检测系统根据每个叠片电芯10的标识码中包括其型号信息,自动调用其对应的缺陷检测算法进行缺陷识别,增强了缺陷检测系统的鲁棒性,也提高了缺陷检测的效率。It is understandable that due to the different models of different laminated battery cells 10, the corresponding defect detection algorithms may be different. For different laminated battery cells 10, the segmentation algorithm corresponding to each laminated battery cell 10 may be based on different segmentation methods or sample training corresponding to each laminated battery cell 10, and each laminated battery cell 10 is associated with the identification code of the laminated battery cell 10, so that the battery cell detection system can establish a defect detection algorithm library for different models of laminated battery cells 10. When in use, the battery cell detection system automatically calls the corresponding defect detection algorithm for defect identification based on the model information included in the identification code of each laminated battery cell 10, which enhances the robustness of the defect detection system and improves the efficiency of defect detection.
应该理解的是,虽然如上所述的各实施例所涉及的流程图中的各个步骤按照箭头的指示依次显示,但是这些步骤并不是必然按照箭头指示的顺序依次执行。除非本文中有明确的说明,这些步骤的执行并没有严格的顺序限制,这些步骤可以以其它的顺序执行。而且,如上所述的各实施例所涉及的流程图中的至少一部分步骤可以包括多个步骤或者多个阶段,这些步骤或者阶段并不必然是在同一时刻执行完成,而是可以在不同的时刻执行,这些步骤或者阶段的执行顺序也不必然是依次进行,而是可以与其它步骤或者其它步骤中的步骤或者阶段的至少一部分轮流或者交替地执行。It should be understood that, although the various steps in the flowcharts involved in the above-mentioned embodiments are displayed in sequence according to the indication of the arrows, these steps are not necessarily executed in sequence according to the order indicated by the arrows. Unless there is a clear explanation in this article, the execution of these steps does not have a strict order restriction, and these steps can be executed in other orders. Moreover, at least a part of the steps in the flowcharts involved in the above-mentioned embodiments can include multiple steps or multiple stages, and these steps or stages are not necessarily executed at the same time, but can be executed at different times, and the execution order of these steps or stages is not necessarily carried out in sequence, but can be executed in turn or alternately with other steps or at least a part of the steps or stages in other steps.
基于同样的发明构思,本申请实施例还提供了一种用于实现上述所涉及的电芯检测方法的电芯检测装置。该装置所提供的解决问题的实现方案与上述方法中所记载的实现方案相似,故下面所提供的电芯检测装置实施例中的具体限定可以参见上文中对于电芯检测方法的限定,在此不再赘述。Based on the same inventive concept, the embodiment of the present application also provides a battery cell detection device for implementing the battery cell detection method involved above. The implementation scheme for solving the problem provided by the device is similar to the implementation scheme recorded in the above method, so the specific limitations in the battery cell detection device embodiment provided below can refer to the limitations of the battery cell detection method above, and will not be repeated here.
在一个实施例中,电芯检测装置包括:In one embodiment, the battery cell detection device comprises:
获取单元1010:被配置为获取叠片电芯的第一电芯图像和第二电芯图像,其中,第一电芯图像和第二电芯图像是对叠片电芯的同一表面采集得到。The acquisition unit 1010 is configured to acquire a first battery cell image and a second battery cell image of the stacked battery cell, wherein the first battery cell image and the second battery cell image are acquired from the same surface of the stacked battery cell.
识别单元1020:被配置为对第一电芯图像进行识别,得到叠片电芯的阳极片位置和阴极片的位置。The identification unit 1020 is configured to identify the first battery cell image and obtain the position of the anode sheet and the cathode sheet of the stacked battery cell.
计算单元1030:被配置为根据阳极片位置、阴极片位置和第二电芯图像,得到叠片电芯的平整度参数。The calculation unit 1030 is configured to obtain the flatness parameter of the stacked battery cell according to the anode sheet position, the cathode sheet position and the second battery cell image.
确认单元1040:被配置为根据平整度参数,确认所述叠片电芯是否存在缺陷。The confirmation unit 1040 is configured to confirm whether the laminated battery cell has defects according to the flatness parameter.
可选地,获取单元1010:还被配置为获取叠片电芯的标识码;根据叠片电芯的标识码,在预设的缺陷检测算法库内确认该叠片电芯对应的缺陷检测算法;其中,缺陷检测算法用于检测叠片电芯是否存在缺陷。
Optionally, the acquisition unit 1010 is also configured to acquire an identification code of the stacked battery cell; and confirm a defect detection algorithm corresponding to the stacked battery cell in a preset defect detection algorithm library according to the identification code of the stacked battery cell; wherein the defect detection algorithm is used to detect whether the stacked battery cell has defects.
可选地,识别单元1020:还被配置为根据第一电芯图像中阳极片和阴极片的灰度值差异,得到阳极片位置和阴极片位置。Optionally, the identification unit 1020 is further configured to obtain the anode piece position and the cathode piece position according to the gray value difference between the anode piece and the cathode piece in the first battery cell image.
可选地,识别单元1020:还被配置为对第一电芯图像进行分割处理,得到阳极片位置和阴极片位置。Optionally, the identification unit 1020 is further configured to perform segmentation processing on the first battery cell image to obtain the anode sheet position and the cathode sheet position.
可选地,识别单元1020:还被配置为对第一电芯图像中的阳极片进行分割处理,得到阳极片位置;根据间隔的两个所述阳极片位置,得到阴极片位置;或对第一电芯图像中的阴极片进行分割处理,得到阴极片位置;根据间隔的两个阴极片位置,得到阳极片位置;或对第一电芯图像中的阳极片和阴极片进行分割处理,得到阳极片位置和阴极片位置。Optionally, the identification unit 1020: is also configured to segment the anode sheet in the first battery cell image to obtain the anode sheet position; obtain the cathode sheet position based on the two spaced anode sheet positions; or segment the cathode sheet in the first battery cell image to obtain the cathode sheet position; obtain the anode sheet position based on the two spaced cathode sheet positions; or segment the anode sheet and the cathode sheet in the first battery cell image to obtain the anode sheet position and the cathode sheet position.
可选地,计算单元1030:还被配置为根据第二电芯图像,得到叠片电芯的阳极片重建图像和阴极片重建图像;根据阳极片位置、阴极片位置、阳极片重建图像和阴极片重建图像,得到阳极片轮廓图像和阴极片轮廓图像;根据阳极片位置、阴极片位置、阳极片轮廓图和阴极片轮廓图像,得到相邻的阳极片和阴极片之间的高度差。Optionally, the computing unit 1030 is also configured to obtain an anode reconstructed image and a cathode reconstructed image of the stacked battery cell based on the second battery cell image; obtain an anode contour image and a cathode contour image based on the anode position, the cathode position, the anode reconstructed image and the cathode reconstructed image; and obtain a height difference between adjacent anodes and cathodes based on the anode position, the cathode position, the anode contour image and the cathode contour image.
可选地,计算单元1030:还被配置为根据阳极片位置、阴极片位置、阳极片轮廓图和阴极片轮廓图像,得到叠片电芯的极片波形图;其中,极片波形图中每个波峰用于表征阳极片的高度或阴极片的高度;根据极片波峰图中相邻的阳极片波峰和阴极片波峰的高度差的绝对值,得到高度差。Optionally, the calculation unit 1030 is also configured to obtain a pole piece waveform diagram of the stacked battery cell according to the anode piece position, the cathode piece position, the anode piece contour diagram and the cathode piece contour image; wherein each peak in the pole piece waveform diagram is used to characterize the height of the anode piece or the height of the cathode piece; and obtain the height difference according to the absolute value of the height difference between adjacent anode piece peaks and cathode piece peaks in the pole piece peak diagram.
可选地,计算单元1030:还被配置为根据极片波形图中每个阳极片对应波峰的连线,得到阳极片波峰线;根据阳极片波峰线和极片波形图的横轴,得到倾斜度;和/或根据极片波形图中每个阴极片对应波峰的连线,得到阴极片波峰线;根据阴极片波峰线和极片波形图的横轴,得到倾斜度。Optionally, the calculation unit 1030 is also configured to obtain the anode plate peak line according to the line connecting the peaks corresponding to each anode plate in the pole plate waveform diagram; obtain the inclination according to the anode plate peak line and the horizontal axis of the pole plate waveform diagram; and/or obtain the cathode plate peak line according to the line connecting the peaks corresponding to each cathode plate in the pole plate waveform diagram; obtain the inclination according to the cathode plate peak line and the horizontal axis of the pole plate waveform diagram.
可选地,确认单元1040:还被配置为在高度差小于或等于预设阈值的情况下,确认叠片电芯不存在缺陷;或在高度差大于预设阈值的情况下,确认叠片电芯存在缺陷。Optionally, the confirmation unit 1040 is further configured to confirm that the laminated battery cell has no defects when the height difference is less than or equal to a preset threshold; or to confirm that the laminated battery cell has defects when the height difference is greater than a preset threshold.
可选地,确认单元1040:还被配置为在倾斜度小于或等于预设阈值的情况下,确认叠片电芯不存在缺陷;或在倾斜度大于预设阈值的情况下,确认叠片电芯存在缺陷。Optionally, the confirmation unit 1040 is further configured to confirm that the laminated battery cell has no defects when the inclination is less than or equal to a preset threshold; or to confirm that the laminated battery cell has defects when the inclination is greater than a preset threshold.
在一个实施例中,提供了一种计算机可读存储介质,其上存储有计算机程序,计算机程序被处理器执行时实现本申请上述电芯检测方法实施例中的技术方案,其实现原理和技术效果类似,此处不再赘述。In one embodiment, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the technical solution in the above-mentioned battery cell detection method embodiment of the present application is implemented. The implementation principle and technical effect are similar and will not be repeated here.
在一个实施例中,提供了一种计算机程序产品,包括计算机程序,该计算机程序被处理器执行时实现本申请上述电芯检测方法实施例中的技术方案,其实现原理和技术效果类似,此处不再赘述。In one embodiment, a computer program product is provided, including a computer program. When the computer program is executed by a processor, the technical solution in the above-mentioned battery cell detection method embodiment of the present application is implemented. The implementation principle and technical effect are similar and will not be repeated here.
本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程,是可以通过计算机程序来指令相关的硬件来完成,所述的计算机程序可存储于一非易失性计算机可读取存储介质中,该计算机程序在执行时,可包括如上述各方法的实施例的流程。其中,本申请所提供的各实施例中所使用的对存储器、数据库或其它介质的任何引用,均可包括非易失性和易失性存储器中的至少一种。非易失性存储器可包括只读存储器(Read-Only Memory,ROM)、磁带、软盘、闪存、光存储器、高密度嵌入式非易失性存储器、阻变存储器(ReRAM)、磁变存储器(Magnetoresistive Random Access Memory,MRAM)、铁电存储器(Ferroelectric Random Access Memory,FRAM)、相变存储器(Phase Change Memory,PCM)、石墨烯存储器等。易失性存储器可包括随机存取存储器(Random Access Memory,RAM)或外部高速缓冲存储器等。作为说明而非局限,RAM可以是多种形式,
比如静态随机存取存储器(Static Random Access Memory,SRAM)或动态随机存取存储器(Dynamic Random Access Memory,DRAM)等。本申请所提供的各实施例中所涉及的处理器可为通用处理器、中央处理器、图形处理器、数字信号处理器、可编程逻辑器、基于量子计算的数据处理逻辑器等,不限于此。Those skilled in the art can understand that all or part of the processes in the above-mentioned embodiments can be implemented by instructing the relevant hardware through a computer program. The computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to memory, database or other media used in the embodiments provided in the present application can include at least one of non-volatile and volatile memory. Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetoresistive random access memory (MRAM), ferroelectric random access memory (FRAM), phase change memory (PCM), graphene memory, etc. Volatile memory can include random access memory (RAM) or external cache memory, etc. As an illustration and not limitation, RAM can be in various forms, For example, static random access memory (SRAM) or dynamic random access memory (DRAM), etc. The processor involved in each embodiment provided in this application may be a general-purpose processor, a central processing unit, a graphics processor, a digital signal processor, a programmable logic unit, a data processing logic unit based on quantum computing, etc., but is not limited thereto.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。
Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
Claims (19)
- 一种电芯检测系统,其特征在于,包括:A battery cell detection system, characterized by comprising:图像采集模组,用于获取叠片电芯的第一电芯图像和第二电芯图像;其中,所述第一电芯图像用于对极片的定位,所述第二电芯图像用于对极片的重建;An image acquisition module, used to obtain a first cell image and a second cell image of a stacked cell; wherein the first cell image is used to locate the electrode piece, and the second cell image is used to reconstruct the electrode piece;处理器,用于根据所述第一电芯图像识别阳极片位置和阴极片位置,以及根据所述阳极片位置、所述阴极片位置和所述第二电芯图像得到所述叠片电芯的平整度参数,根据所述平整度参数确认所述叠片电芯是否存在缺陷。A processor is used to identify the anode sheet position and the cathode sheet position according to the first battery cell image, and to obtain the flatness parameter of the stacked battery cell according to the anode sheet position, the cathode sheet position and the second battery cell image, and to confirm whether the stacked battery cell has defects according to the flatness parameter.
- 根据权利要求1所述的电芯检测系统,其特征在于,所述图像采集模组沿朝向所述叠片电芯每一表面的方向,采集所述叠片电芯每一表面的第一电芯图像和第二电芯图像。The battery cell detection system according to claim 1 is characterized in that the image acquisition module acquires a first battery cell image and a second battery cell image of each surface of the laminated battery cell along a direction toward each surface of the laminated battery cell.
- 根据权利要求1所述的电芯检测系统,其特征在于,所述图像采集模组包括两个,两个所述图像采集模组分别位于所述叠片电芯的两侧;The battery cell detection system according to claim 1, characterized in that the image acquisition modules include two, and the two image acquisition modules are respectively located on both sides of the laminated battery cell;所述处理器还用于根据两个所述图像采集模组分别采集的所述叠片电芯每一表面的第一电芯图像和第二电芯图像,同步识别所述叠片电芯每一表面的阳极片位置和阴极片位置。The processor is also used to synchronously identify the anode sheet position and the cathode sheet position of each surface of the stacked battery cell according to the first battery cell image and the second battery cell image of each surface of the stacked battery cell respectively acquired by the two image acquisition modules.
- 根据权利要求1所述的电芯检测系统,其特征在于,所述系统还包括检测模组,所述检测模组用于在检测到所述叠片电芯位于预设检测位置的情况下,生成电芯位置信号并发送至所述处理器;The battery cell detection system according to claim 1, characterized in that the system further comprises a detection module, wherein the detection module is used to generate a battery cell position signal and send it to the processor when detecting that the laminated battery cell is located at a preset detection position;所述处理器用于在接收到所述电芯位置信号的情况下,基于所述叠片电芯的标识码生成图像采集指令并发送至所述图像采集模组;The processor is used for generating an image acquisition instruction based on the identification code of the laminated battery cell and sending the instruction to the image acquisition module when receiving the battery cell position signal;所述图像采集模组用于在接收所述图像采集指令的情况下,采集热压后叠片电芯的所述第一电芯图像和所述第二电芯图像。The image acquisition module is used to acquire the first battery cell image and the second battery cell image of the laminated battery cells after hot pressing when receiving the image acquisition instruction.
- 根据权利要求1所述的电芯检测系统,其特征在于,所述电芯的每个表面包括多个并排交替设置的阳极片和阴极片,所述平整度参数包括相邻的阳极片和阴极片之间的高度差;The battery cell detection system according to claim 1, characterized in that each surface of the battery cell comprises a plurality of anode sheets and cathode sheets arranged alternately side by side, and the flatness parameter comprises a height difference between adjacent anode sheets and cathode sheets;所述处理器用于根据所述第一电芯图像得到所述叠片电芯的每个阳极片位置和每个阴极片位置,并根据每个所述阳极片位置、每个所述阴极片位置和所述第二电芯图像得到所述叠片电芯的每个阳极片轮廓图像和每个阴极片轮廓图像,根据每个所述阳极片位置、每个所述阴极片位置、每个所述阳极片轮廓图像和每个所述阴极片轮廓图像得到相邻的阳极片和阴极片之间的高度差,根据所述高度差确认所述叠片电芯是否存在缺陷。The processor is used to obtain each anode sheet position and each cathode sheet position of the stacked battery cell based on the first battery cell image, and obtain each anode sheet contour image and each cathode sheet contour image of the stacked battery cell based on each anode sheet position, each cathode sheet position and the second battery cell image, obtain the height difference between adjacent anode sheets and cathode sheets based on each anode sheet position, each cathode sheet position, each anode sheet contour image and each cathode sheet contour image, and confirm whether the stacked battery cell has defects based on the height difference.
- 根据权利要求5所述的电芯检测系统,其特征在于,所述处理器还用于对所述第一电芯图像进行阳极片和/或阴极片的分割处理,得到所述阳极片位置和所述阴极片位置。The battery cell detection system according to claim 5 is characterized in that the processor is also used to segment the anode piece and/or the cathode piece of the first battery cell image to obtain the anode piece position and the cathode piece position.
- 根据权利要求5所述的电芯检测系统,其特征在于,所述平整度参数还包括所述叠片电芯每一表面的倾斜度;The battery cell detection system according to claim 5, characterized in that the flatness parameter also includes the inclination of each surface of the laminated battery cell;所述处理器还用于根据所述叠片电芯每个表面内的每个所述阳极片位置和每个所述阳极片的轮廓图像,得到所述倾斜度,根据所述倾斜度确认所述叠片电芯是否存在缺陷;和/或The processor is further used to obtain the inclination according to the position of each anode sheet in each surface of the laminated battery core and the contour image of each anode sheet, and confirm whether the laminated battery core has defects according to the inclination; and/or所述处理器还用于根据所述叠片电芯每个表面内的每个所述阴极片位置和每个所述阴极片的轮廓图像,得到所述倾斜度,根据所述倾斜度确认所述叠片电芯是否存在缺陷。The processor is also used to obtain the inclination based on the position of each cathode sheet in each surface of the laminated battery cell and the contour image of each cathode sheet, and confirm whether the laminated battery cell has defects based on the inclination.
- 根据权利要求1~7任一项所述的电芯检测系统,其特征在于,所述系统还包括排废模组, The battery cell detection system according to any one of claims 1 to 7, characterized in that the system further comprises a waste discharge module,所述处理器用于在所述叠片电芯存在缺陷的情况下,生成排废指令并发送至所述排废模组;The processor is used to generate a waste discharge instruction and send it to the waste discharge module when there is a defect in the laminated battery core;所述排废模组用于基于所述排废指令将所述叠片电芯移除。The waste discharge module is used to remove the laminated battery core based on the waste discharge instruction.
- 根据权利要求1所述的电芯检测系统,其特征在于,所述系统还包括贴胶模组,The battery cell detection system according to claim 1, characterized in that the system further comprises a glue sticking module,所述处理器用于在所述叠片电芯不存在缺陷的情况下,生成贴胶指令并发送至所述贴胶模组;The processor is used for generating a glue sticking instruction and sending it to the glue sticking module when there is no defect in the laminated battery core;所述贴胶模组用于基于所述贴胶指令对所述叠片电芯贴胶。The gluing module is used to glue the laminated battery cells based on the gluing instruction.
- 一种电芯检测方法,其特征在于,包括:A battery cell detection method, characterized by comprising:获取所述叠片电芯的第一电芯图像和第二电芯图像,其中,所述第一电芯图像和所述第二电芯图像是对所述叠片电芯的同一表面采集得到;Acquire a first cell image and a second cell image of the laminated cell, wherein the first cell image and the second cell image are acquired from the same surface of the laminated cell;对所述第一电芯图像进行识别,得到所述叠片电芯的阳极片位置和阴极片的位置;Recognize the first battery cell image to obtain the position of the anode sheet and the cathode sheet of the laminated battery cell;根据所述阳极片位置、所述阴极片位置和所述第二电芯图像,得到所述叠片电芯的平整度参数;Obtaining a flatness parameter of the laminated battery cell according to the anode sheet position, the cathode sheet position and the second battery cell image;根据平整度参数,确认所述叠片电芯是否存在缺陷。According to the flatness parameter, it is confirmed whether the laminated battery core has defects.
- 根据权利要求10所述的电芯检测方法,其特征在于,所述对所述第一电芯图像进行识别,得到所述叠片电芯的阳极片位置和阴极片的位置,包括:The battery cell detection method according to claim 10, characterized in that the identifying the first battery cell image to obtain the anode sheet position and the cathode sheet position of the stacked battery cell comprises:根据所述第一电芯图像中阳极片和阴极片的灰度值差异,得到所述阳极片位置和所述阴极片位置。The anode piece position and the cathode piece position are obtained according to the gray value difference between the anode piece and the cathode piece in the first battery cell image.
- 根据权利要求10所述的电芯检测方法,其特征在于,所述对所述第一电芯图像进行识别,得到所述叠片电芯的阳极片位置和阴极片的位置,包括:The battery cell detection method according to claim 10, characterized in that the identifying the first battery cell image to obtain the anode sheet position and the cathode sheet position of the stacked battery cell comprises:对所述第一电芯图像进行分割处理,得到所述阳极片位置和所述阴极片位置。The first battery cell image is segmented to obtain the anode sheet position and the cathode sheet position.
- 根据权利要求12所述的电芯检测方法,其特征在于,所述电芯的每个表面包括多个并排交替设置的阳极片和阴极片,所述对所述第一电芯图像进行分割处理,得到所述阳极片位置和所述阴极片位置,包括:The battery cell detection method according to claim 12, characterized in that each surface of the battery cell includes a plurality of anode sheets and cathode sheets arranged alternately side by side, and the segmentation processing of the first battery cell image to obtain the anode sheet position and the cathode sheet position includes:对所述第一电芯图像中的阳极片进行分割处理,得到所述阳极片位置;Segmenting the anode sheet in the first battery cell image to obtain the anode sheet position;根据间隔的两个所述阳极片位置,得到所述阴极片位置;或Obtaining the cathode sheet position according to the two anode sheet positions spaced apart; or对所述第一电芯图像中的阴极片进行分割处理,得到所述阴极片位置;Segmenting the cathode sheet in the first battery cell image to obtain the cathode sheet position;根据间隔的两个所述阴极片位置,得到所述阳极片位置;或Obtaining the anode sheet position according to the two cathode sheet positions spaced apart; or对所述第一电芯图像中的阳极片和阴极片进行分割处理,得到所述阳极片位置和所述阴极片位置。The anode piece and the cathode piece in the first battery cell image are segmented to obtain the anode piece position and the cathode piece position.
- 根据权利要求10所述的电芯检测方法,其特征在于,所述电芯的每个表面包括多个并排交替设置的阳极片和阴极片,所述平整度参数包括相邻的阳极片和阴极片之间的高度差;所述根据所述阳极片位置、所述阴极片位置和所述第二电芯图像,得到所述叠片电芯的平整度参数,包括:The battery cell detection method according to claim 10, characterized in that each surface of the battery cell includes a plurality of anode sheets and cathode sheets arranged alternately side by side, and the flatness parameter includes the height difference between adjacent anode sheets and cathode sheets; the flatness parameter of the stacked battery cell is obtained according to the anode sheet position, the cathode sheet position and the second battery cell image, comprising:根据所述第二电芯图像,得到所述叠片电芯的阳极片重建图像和阴极片重建图像;Obtaining a reconstructed image of an anode sheet and a reconstructed image of a cathode sheet of the stacked battery cell according to the second battery cell image;根据所述阳极片位置、所述阴极片位置、所述阳极片重建图像和所述阴极片重建图像,得到阳极片轮廓图像和阴极片轮廓图像;Obtaining an anode film contour image and a cathode film contour image according to the anode film position, the cathode film position, the anode film reconstructed image and the cathode film reconstructed image;根据所述阳极片位置、所述阴极片位置、所述阳极片轮廓图和所述阴极片轮廓图像,得到相邻的阳极片和阴极片之间的高度差。The height difference between adjacent anode pieces and cathode pieces is obtained according to the anode piece position, the cathode piece position, the anode piece outline diagram and the cathode piece outline image.
- 根据权利要求14所述的电芯检测方法,其特征在于,所述根据所述阳极片位置、 所述阴极片位置、所述阳极片轮廓图和所述阴极片轮廓图像,得到相邻的阳极片和阴极片之间的高度差,包括:The battery cell detection method according to claim 14, characterized in that the anode sheet position, The cathode sheet position, the anode sheet contour map and the cathode sheet contour image are used to obtain the height difference between adjacent anode sheets and cathode sheets, including:根据所述阳极片位置、所述阴极片位置、所述阳极片轮廓图和所述阴极片轮廓图像,得到所述叠片电芯的极片波形图;其中,所述极片波形图中每个波峰用于表征所述阳极片的高度或所述阴极片的高度;According to the anode sheet position, the cathode sheet position, the anode sheet contour diagram and the cathode sheet contour image, a pole sheet waveform diagram of the laminated battery cell is obtained; wherein each peak in the pole sheet waveform diagram is used to characterize the height of the anode sheet or the height of the cathode sheet;根据所述极片波峰图中相邻的阳极片波峰和阴极片波峰的高度差的绝对值,得到所述高度差。The height difference is obtained according to the absolute value of the height difference between the adjacent anode plate peak and cathode plate peak in the pole plate peak diagram.
- 根据权利要求14或15所述的电芯检测方法,其特征在于,所述根据平整度参数,确认所述叠片电芯是否存在缺陷,包括:The battery cell detection method according to claim 14 or 15 is characterized in that the step of confirming whether the laminated battery cell has defects based on the flatness parameter comprises:在所述高度差小于或等于预设阈值的情况下,确认所述叠片电芯不存在缺陷;或When the height difference is less than or equal to a preset threshold, confirming that the laminated battery core has no defects; or在所述高度差大于预设阈值的情况下,确认所述叠片电芯存在缺陷。When the height difference is greater than a preset threshold, it is confirmed that the laminated battery cell has a defect.
- 根据权利要求14所述的电芯检测方法,其特征在于,所述平整度参数还包括所述叠片电芯每一表面的倾斜度,所述极片波形图的横轴表征所述叠片电芯的表面;所述根据所述阳极片位置、所述阴极片位置和所述第二电芯图像,得到所述叠片电芯的平整度参数,还包括:The battery cell detection method according to claim 14, characterized in that the flatness parameter also includes the inclination of each surface of the laminated battery cell, and the horizontal axis of the electrode waveform graph represents the surface of the laminated battery cell; the flatness parameter of the laminated battery cell is obtained according to the anode sheet position, the cathode sheet position and the second battery cell image, and further includes:根据所述极片波形图中每个阳极片对应波峰的连线,得到阳极片波峰线;Obtaining an anode plate peak line according to a connecting line of a peak corresponding to each anode plate in the electrode plate waveform diagram;根据所述阳极片波峰线和所述极片波形图的横轴,得到所述倾斜度;和/或The inclination is obtained according to the anode plate peak line and the horizontal axis of the pole plate waveform diagram; and/or根据所述极片波形图中每个阴极片对应波峰的连线,得到阴极片波峰线;Obtaining a cathode plate wave crest line according to a connecting line of a wave crest corresponding to each cathode plate in the electrode plate waveform diagram;根据所述阴极片波峰线和所述极片波形图的横轴,得到所述倾斜度。The inclination is obtained according to the cathode plate peak line and the horizontal axis of the pole plate waveform diagram.
- 根据权利要求17所述的电芯检测方法,其特征在于,所述根据平整度参数,确认所述叠片电芯是否存在缺陷,还包括:The battery cell detection method according to claim 17, characterized in that the step of confirming whether the laminated battery cell has defects based on the flatness parameter further comprises:在所述倾斜度小于或等于预设阈值的情况下,确认所述叠片电芯不存在缺陷;或When the inclination is less than or equal to a preset threshold, confirming that the laminated battery core has no defects; or在所述倾斜度大于预设阈值的情况下,确认所述叠片电芯存在缺陷。When the inclination is greater than a preset threshold, it is confirmed that the laminated battery cell has a defect.
- 根据权利要求10~18任一项所述的电芯检测方法,其特征在于,所述方法还包括:The battery cell detection method according to any one of claims 10 to 18, characterized in that the method further comprises:获取所述叠片电芯的标识码;Obtaining an identification code of the laminated battery cell;根据所述叠片电芯的标识码,确认采集该叠片电芯的第一电芯图像和点二电芯图像所使用图像采集模组的位姿参数,以及在预设的缺陷检测算法库内确认该叠片电芯对应的缺陷检测算法;其中,所述缺陷检测算法用于检测所述叠片电芯是否存在缺陷。 According to the identification code of the stacked battery cell, the posture parameters of the image acquisition module used to acquire the first battery cell image and the second battery cell image of the stacked battery cell are confirmed, and the defect detection algorithm corresponding to the stacked battery cell is confirmed in a preset defect detection algorithm library; wherein the defect detection algorithm is used to detect whether the stacked battery cell has defects.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN115808138A (en) * | 2022-11-03 | 2023-03-17 | 宁德时代新能源科技股份有限公司 | Battery cell detection system and battery cell detection method |
CN116503348B (en) * | 2023-04-23 | 2024-08-13 | 深圳市卓茂科技有限公司 | Method and equipment for detecting alignment degree of cathode and anode plates of battery core of coiled lithium battery |
CN116721055A (en) * | 2023-04-23 | 2023-09-08 | 深圳市卓茂科技有限公司 | Method and equipment for detecting alignment degree of cathode and anode plates of battery core of laminated lithium battery |
CN117053687B (en) * | 2023-08-17 | 2024-06-07 | 广东西克智能科技有限公司 | Cell height level difference detection method based on laser line scanning 3D camera |
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CN112053326A (en) * | 2020-08-13 | 2020-12-08 | 无锡先导智能装备股份有限公司 | Method, system, device and equipment for detecting alignment degree of battery cell |
CN113624137A (en) * | 2021-08-30 | 2021-11-09 | 广东利元亨智能装备股份有限公司 | Battery cell detection method, light distribution method, device, electronic equipment and storage medium |
CN113971663A (en) * | 2021-10-27 | 2022-01-25 | 蜂巢能源科技有限公司 | Pole piece folding detection method and device, detection equipment and storage medium |
CN115035061A (en) * | 2022-05-31 | 2022-09-09 | 章鱼博士智能技术(上海)有限公司 | Method for extracting cathode and anode points of battery cell electrode group and detecting alignment degree of cathode and anode sheets |
CN115808138A (en) * | 2022-11-03 | 2023-03-17 | 宁德时代新能源科技股份有限公司 | Battery cell detection system and battery cell detection method |
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CN112053326A (en) * | 2020-08-13 | 2020-12-08 | 无锡先导智能装备股份有限公司 | Method, system, device and equipment for detecting alignment degree of battery cell |
CN113624137A (en) * | 2021-08-30 | 2021-11-09 | 广东利元亨智能装备股份有限公司 | Battery cell detection method, light distribution method, device, electronic equipment and storage medium |
CN113971663A (en) * | 2021-10-27 | 2022-01-25 | 蜂巢能源科技有限公司 | Pole piece folding detection method and device, detection equipment and storage medium |
CN115035061A (en) * | 2022-05-31 | 2022-09-09 | 章鱼博士智能技术(上海)有限公司 | Method for extracting cathode and anode points of battery cell electrode group and detecting alignment degree of cathode and anode sheets |
CN115808138A (en) * | 2022-11-03 | 2023-03-17 | 宁德时代新能源科技股份有限公司 | Battery cell detection system and battery cell detection method |
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