WO2024092886A1 - Heave compensation system for floating platform for ocean engineering survey - Google Patents

Heave compensation system for floating platform for ocean engineering survey Download PDF

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Publication number
WO2024092886A1
WO2024092886A1 PCT/CN2022/132446 CN2022132446W WO2024092886A1 WO 2024092886 A1 WO2024092886 A1 WO 2024092886A1 CN 2022132446 W CN2022132446 W CN 2022132446W WO 2024092886 A1 WO2024092886 A1 WO 2024092886A1
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WIPO (PCT)
Prior art keywords
compensation
control
heave
energy storage
heave compensation
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PCT/CN2022/132446
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French (fr)
Chinese (zh)
Inventor
孟凡超
周政
朱江龙
张尧禹
沈怀浦
王晨涛
刘延芳
臧臣坤
姚坚毅
么玉鹏
Original Assignee
中交公路规划设计院有限公司
中国交通建设股份有限公司
中地装(北京)科学技术研究院有限公司
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Publication of WO2024092886A1 publication Critical patent/WO2024092886A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B15/00Supports for the drilling machine, e.g. derricks or masts
    • E21B15/02Supports for the drilling machine, e.g. derricks or masts specially adapted for underwater drilling
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/08Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods
    • E21B19/09Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods specially adapted for drilling underwater formations from a floating support using heave compensators supporting the drill string
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B3/00Rotary drilling
    • E21B3/02Surface drives for rotary drilling
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/12Underwater drilling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/16Mechanical energy storage, e.g. flywheels or pressurised fluids

Definitions

  • the invention belongs to the technical field of marine engineering survey, and in particular relates to a heave compensation system for a marine engineering survey floating platform.
  • the floating drilling platform of offshore oil drilling produces periodic heave and sink motion under the action of waves, which causes the offshore top drive to produce reciprocating motion, causing changes in the drilling pressure at the bottom of the well, and even causing the drill bit to separate from the bottom of the well, affecting the drilling efficiency, reducing the life of the drill bit and drill pipe, causing operational safety hazards, and even leading to drilling failure and shutdown in bad weather.
  • appropriate compensation measures must be taken for the heave and sinking motion of the top drive system.
  • the present invention provides a heave compensation system for an offshore engineering survey floating platform, which solves the problem of setting up a heave compensation system that can meet the drilling top drive system requirements in a limited space on board.
  • the main technical scheme adopted by the present invention includes: a control mechanism, an air compressor mechanism, a compensation hydraulic station mechanism, a rising and sinking compensation frame mechanism and a compensation energy storage mechanism;
  • the control mechanism is arranged on an operating platform on the seagoing vessel;
  • the air compression mechanism and the compensation hydraulic station mechanism are both arranged on the main deck of the seagoing vessel;
  • the rise and fall compensation frame mechanism is arranged on the derrick of the sea vessel;
  • the compensation energy storage mechanism is arranged on the rising and sinking compensation frame mechanism
  • the control mechanism is respectively controlled and connected with the air compressor mechanism, the compensation hydraulic station mechanism, the rising and sinking compensation frame mechanism and the compensation energy storage mechanism;
  • the air compressor mechanism and the compensating hydraulic station mechanism are both connected to the compensating energy storage mechanism, and can provide air pressure power and hydraulic power to the compensating energy storage mechanism respectively;
  • the compensation energy storage mechanism is connected to the offshore top drive and is used for performing heave compensation for the offshore top drive in operation.
  • control mechanism comprises: an integrated control seat and a heave compensation control cabinet;
  • the heave compensation control cabinet is arranged in the VFD room and connected to the integrated control seat;
  • the integrated control seat is arranged in the driller's room
  • the integrated control cabinet is respectively controlled and connected with the air compressor mechanism, the compensation hydraulic station mechanism, the rising and sinking compensation frame mechanism and the compensation energy storage mechanism.
  • the compensation energy storage mechanism comprises: an energy storage component, a compensation oil cylinder component and a compensation control component;
  • the energy storage assembly, the compensation oil cylinder assembly and the compensation control assembly are all arranged on the rising and sinking compensation frame mechanism;
  • the energy storage component is connected to the compensation cylinder component for energy supply;
  • the compensation control component is respectively control-connected with the energy storage component and the compensation cylinder component;
  • the compensation control component is also control-connected to the integrated control cabinet.
  • the energy storage assembly comprises: a piston accumulator, a working gas cylinder unit, a spare gas cylinder unit and a hydraulic pipeline unit;
  • the air compressor mechanism is connected to the working gas cylinder unit and the standby gas cylinder unit;
  • the working gas cylinder unit and the standby gas cylinder unit are both connected to the piston accumulator;
  • the compensation hydraulic station mechanism is connected to the piston accumulator
  • the piston accumulator is connected to the compensation cylinder assembly for energy supply via the hydraulic pipeline unit;
  • the hydraulic pipeline unit is provided with an isolation valve
  • the compensation control assembly is control-connected to the isolation valve.
  • the compensating cylinder assembly comprises: a first compensating cylinder unit and a second compensating cylinder unit;
  • the first compensating cylinder unit has the same structure as the second compensating cylinder unit;
  • the first compensation cylinder unit and the second compensation cylinder unit are arranged on the heave compensation frame mechanism, and are respectively connected to the upper jump mechanisms on both sides of the offshore top drive to compensate for the heave of the offshore top drive.
  • the first compensation cylinder unit comprises: an active heave compensation cylinder and a passive heave compensation cylinder;
  • the active heave compensation cylinder and the passive heave compensation cylinder are both connected to the piston accumulator by means of the hydraulic pipeline unit.
  • the compensation hydraulic station mechanism comprises: a hydraulic station, a hydraulic control valve assembly and a hydraulic station control box;
  • the hydraulic control valve assembly is arranged on the hydraulic station to control the output of hydraulic pressure energy
  • the hydraulic station control box is control-connected to the hydraulic control valve assembly
  • the hydraulic control box is communicatively connected to the heave compensation control cabinet via a cable.
  • the air compressor mechanism comprises: a high-pressure compressor, a high-pressure gas tank and a compensating gas valve control box;
  • the high-pressure compressor is connected to the high-pressure gas tank;
  • the high-pressure gas tank is provided with a compensating gas valve assembly
  • the compensation gas valve control box is control-connected to the compensation gas valve assembly
  • the compensation gas valve control box is communicatively connected to the heave compensation control cabinet via a cable;
  • the high-pressure gas tank is connected to the working gas cylinder unit.
  • the integrated control seat comprises: a seat and a human-machine interaction device;
  • the human-computer interaction device is arranged on the seat;
  • the seat is arranged in the driller's room
  • the human-machine interaction device is communicatively connected to the heave compensation control cabinet mechanism via a cable;
  • the human-computer interaction device is a device that integrates start-stop control, system operation status and emergency shutdown functions.
  • the heave compensation control cabinet is provided with a PLC logic control module instruction set;
  • the PLC logic control module instruction set includes: a control instruction set of a compensation hydraulic station, a normal working instruction set of drill string heave compensation, a locking and unlocking control instruction set of a heave compensation frame, and a base plate compensation control instruction set.
  • the wave heave compensation system used in offshore areas adopts targeted compensation parameter design to meet the compensation needs of most working conditions. It also takes into account the capacity design of extreme special working conditions, thereby improving the applicability of the entire exploration platform, reducing the cost of use, and enhancing operational reliability.
  • the high-pressure air power station for drill string compensation and base plate compensation is integrated in a container design, which has obvious advantages from special structural design, modular assembly process, quick connection application environment to simplified well site pipelines, simple operation and maintenance, and ultimately improved cost-effectiveness.
  • the passive drill string compensation system is widely used because of its simple structure, energy saving and stability. It has high adaptability to compensation of different loads. It is equipped with an integrated gas-liquid accumulator and nitrogen cylinder to improve the compensation speed.
  • the integrated design of the high-pressure gas control valve group is installed in the high-pressure gas source container, which is matched with the industrial topology network design to facilitate centralized control.
  • the compensation structure is assembled together with the top drive, forming a double-layer truss structure.
  • the top drive no longer has an anti-torsion frame, and the torque is directly transmitted through the heave compensation lower frame, which reduces the overall height and has a high degree of integration.
  • the lower heave compensation frame can be adjusted in the cross-sectional direction of the ship, so that the drill pipe can still be connected after the drill pipe is tilted due to the rolling or lateral movement of the ship.
  • FIG1 is a schematic structural diagram of an up-and-down heave compensation mechanism and a down-and-down heave compensation mechanism of a heave compensation system for an offshore engineering survey floating platform provided by the present invention
  • FIG2 is a front structural schematic diagram of a heave compensation mechanism of a heave compensation system for an offshore engineering survey floating platform provided by the present invention
  • FIG3 is a schematic side view of the structure of a heave compensation mechanism of a heave compensation system for a floating platform for marine engineering survey provided by the present invention
  • FIG4 is a system block diagram of a heave compensation system for an offshore engineering survey floating platform provided by the present invention.
  • FIG5 is a control schematic diagram of a compensation valve of a heave compensation system for an offshore engineering survey floating platform provided by the present invention
  • FIG6 is a schematic diagram of the gas-liquid control principle of a drill string passive compensation system for a floating platform for marine engineering survey provided by the present invention.
  • 1 Compensation cylinder
  • 2 Nitrogen bottle
  • 3 Piston accumulator
  • 4 Upper frame
  • 5 Pulley box
  • 6 Pulley
  • 7 Guardrail
  • 8 Pulley
  • A Heave compensation upper frame
  • B Heave compensation lower frame
  • C Offshore top drive.
  • This embodiment discloses a heave compensation system for a floating platform for marine engineering survey, including: a control mechanism, an air compressor mechanism, a compensation hydraulic station mechanism, a heave compensation frame mechanism and a compensation energy storage mechanism.
  • the control mechanism is arranged on the working platform on the sea-going vessel; the air compressor mechanism and the compensation hydraulic station mechanism are both arranged on the main deck of the sea-going vessel; the heave compensation frame mechanism is arranged on the derrick of the sea-going vessel; the compensation energy storage mechanism is arranged on the heave compensation frame mechanism; the control mechanism is respectively connected to the air compressor mechanism, the compensation hydraulic station mechanism, the heave compensation frame mechanism and the compensation energy storage mechanism.
  • the air compressor mechanism and the compensating hydraulic station mechanism are both connected to the compensating energy storage mechanism, and can provide air pressure power and hydraulic power to the compensating energy storage mechanism respectively; the compensating energy storage mechanism is connected to the offshore top drive C to perform heave compensation for the offshore top drive C in operation.
  • the control mechanism described in this embodiment includes: an integrated control seat and a heave compensation control cabinet; the heave compensation control cabinet is arranged in the VFD room and connected to the integrated control seat; the integrated control seat is arranged in the driller's room.
  • the integrated control cabinet is respectively controlled and connected with the air compressor mechanism, the compensation hydraulic station mechanism, the heave compensation frame mechanism and the compensation energy storage mechanism.
  • the compensation energy storage mechanism in this embodiment includes: an energy storage component, a compensation cylinder component and a compensation control component; the energy storage component, the compensation cylinder component and the compensation control component are all arranged on the rising and sinking compensation frame mechanism.
  • the energy storage component is connected to the compensation cylinder component for energy supply; the compensation control component is respectively connected to the energy storage component and the compensation cylinder component for control; the compensation control component is also connected to the integrated control cabinet for control.
  • the energy storage assembly in this embodiment includes: a piston accumulator, a working gas cylinder unit, a spare gas cylinder unit and a hydraulic pipeline unit; the air compressor mechanism is connected to the working gas cylinder unit and the spare gas cylinder unit; the working gas cylinder unit and the spare gas cylinder unit are both connected to the piston accumulator; the compensating hydraulic station mechanism is connected to the piston accumulator.
  • the piston accumulator is connected to the compensation cylinder assembly for energy supply through the hydraulic pipeline unit; an isolation valve is provided on the hydraulic pipeline unit; and the compensation control assembly is control-connected to the isolation valve.
  • the compensation cylinder assembly in this embodiment includes: a first compensation cylinder unit and a second compensation cylinder unit; the first compensation cylinder unit and the second compensation cylinder unit have the same structure; the first compensation cylinder unit and the second compensation cylinder unit are arranged on the rising and sinking compensation frame mechanism, and are respectively connected to the upper jump mechanisms on both sides of the offshore top drive C, so as to compensate for the rising and sinking of the offshore top drive C.
  • the first compensation cylinder unit includes: an active heave compensation cylinder and a passive heave compensation cylinder; the active heave compensation cylinder and the passive heave compensation cylinder are both connected to the piston accumulator by means of the hydraulic pipeline unit.
  • the compensation hydraulic station mechanism described in this embodiment includes: a hydraulic station, a hydraulic control valve assembly and a hydraulic station control box; the hydraulic control valve assembly is arranged on the hydraulic station to control the output of hydraulic pressure energy; the hydraulic station control box is control-connected to the hydraulic control valve assembly; the hydraulic control box is communicatively connected to the heave compensation control cabinet via a cable.
  • the air compressor mechanism described in this embodiment includes: a high-pressure compressor, a high-pressure gas tank and a compensating gas valve control box; the high-pressure compressor is connected to the high-pressure gas tank; a compensating gas valve assembly is provided on the high-pressure gas tank; the compensating gas valve control box is control-connected to the compensating gas valve assembly; the compensating gas valve control box is communicatively connected to the heave compensation control cabinet via a cable; the high-pressure gas tank is connected to the working gas cylinder unit.
  • the integrated control seat in this embodiment includes: a seat and a human-machine interaction device; the human-machine interaction device is arranged on the seat; the seat is arranged in the driller's room; the human-machine interaction device is communicatively connected with the heave compensation control cabinet mechanism via a cable; the human-machine interaction device is a device integrating start-stop control, system operation status and emergency shutdown functions.
  • the heave compensation control cabinet is equipped with a PLC logic control module instruction set;
  • the PLC logic control module instruction set includes: a control instruction set of the compensation hydraulic station, a normal working instruction set of the drill string heave compensation, a locking and unlocking control instruction set of the heave compensation frame, and a base plate compensation control instruction set.
  • the heave compensation system for the floating platform for offshore engineering survey has the following parameters: compensation mode: passive compensation; compensation capacity: the total weight of the drill bit (400m 127 drill bit weighs 75kN in the sea), drill collar (weighs 35kN in the sea) and top drive (40kN), and the initial compensation capacity is set to 150kN. Compensation stroke: the wave height under the operating condition is not more than 2.5m, and the compensation stroke is ⁇ 1.5m. Compensation speed: 0.8m/s.
  • the system components in this embodiment include: top drive pulley, deep compensation frame, high-pressure gas station, driller's room, piston accumulator, compensation cylinder, auxiliary pump station and pipeline system, etc.
  • the heave compensation structure in this embodiment is suspended by steel wire rope and slidably connected to the guide rail of the tower.
  • the heave compensation lower frame B is connected to the heave compensation upper frame A through a compensation oil cylinder and is suspended below the heave compensation upper frame A.
  • the cylinder body of the compensation oil cylinder is hinged on the body of the heave compensation upper frame A.
  • the piston rod of the compensation oil cylinder is connected to the marine top drive through a pin shaft.
  • the heave compensation lower frame B is also slidably connected to the guide rail of the tower.
  • FIG. 2 and 3 it is a schematic structural diagram of the heave compensation frame A, which consists of a frame body 4, a compensation cylinder 1 hinged on the upper frame body 4, a piston accumulator 3 and a guardrail 7 fixed on the upper frame body 4, a nitrogen bottle 2 fixed on the piston accumulator 3, a pulley box 5 fixed on both sides of the upper frame body 4, a pulley 8 fixed on both sides of the pulley box 5, and a pulley 6 connected to the inside of the pulley box by a pin.
  • the structure of the heave compensation lower frame B consists of the heave compensation lower frame body and the pulley.
  • the offshore top drive C is connected to the heave compensation lower frame B by means of upper pin connection and lower fixed connection.
  • the pulley of the heave compensation lower frame B is fixed with a lead screw.
  • the system includes a passive heave compensation system for the drill string and a constant tension control system for the winch wire rope when the base plate is lifted and lowered.
  • the principle of the compensation gas valve control box is shown in Figure 5; the gas control valve group is modularly installed and concentrated on a mounting skid, which is vertically fixed to the side of the gas tank rack in a detachable manner.
  • Drill string heave compensation gas control valve group It includes high-pressure gas cylinder charging valve (YV02), main isolation valve (YV01), bypass valve (YV04), high-pressure gas cylinder exhaust valve (YV03) and gas-liquid accumulator exhaust valve (YV05), among which the high-pressure charging valve is responsible for pressurizing and replenishing gas to the working group gas storage tank, the main isolation valve is responsible for the shutoff and connection of the large diameter between the working group gas storage tank and the gas-liquid accumulator, the bypass valve is responsible for the shutoff and connection of the small diameter between the working group gas storage tank and the gas-liquid accumulator, and the high-pressure gas cylinder exhaust valve and the gas-liquid accumulator exhaust valve are responsible for the decompression and deflation of the working group gas storage tank and the decompression and deflation of the gas-liquid accumulator respectively;
  • Base plate compensation gas control valve group including base plate working gas cylinder charging valve (YV11) and base plate working gas cylinder exhaust valve (YV12).
  • the base plate working gas cylinder charging valve is responsible for replenishing gas and pressurizing the base plate compensation working gas cylinder
  • the base plate working gas cylinder exhaust valve is responsible for decompressing and venting the base plate working gas cylinder;
  • the electromagnetic reversing valve and the hydraulically controlled one-way valve form a liquid charging and discharging valve group, which is used for system liquid replenishment and adjustment of the initial position of the compensation cylinder.
  • the accumulator + charging and discharging valve group (the reversing valve is in the neutral position and does not work) + isolation valve group (YV06 loses power) + compensation hydraulic cylinder, the gas and liquid are compressed and released with the rise and fall of waves to complete the compensation work.
  • an isolation valve group is designed in the hydraulic system.
  • the pressure sensor detects that the pipeline pressure suddenly drops sharply, and the isolation valve group (YV06 is energized) cuts off the oil circuit between the compensation cylinder and the piston accumulator, thereby avoiding the occurrence of a cylinder flushing accident.
  • the one-way valve and the sequence valve form a pressure balancing valve group, which is used to balance the pressure on the compensation cylinder side and the pressure on the piston accumulator side when the oil circuit between the compensation cylinder and the piston accumulator is cut off by the isolation valve, so that the pressures on both sides tend to be the same.
  • the compensating cylinder plug cavity is connected to the small nitrogen bottle equipped with the cylinder, which is beneficial to reduce the cylinder buffer, maintain the cleanliness of the gas in the cylinder, and reduce the erosion of the cylinder by the ocean.

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Abstract

The present invention relates to a heave compensation system for a floating platform for ocean engineering survey. The system comprises a control mechanism, an air compressor mechanism, a compensation hydraulic station mechanism, an upward heave compensation frame mechanism and a compensation energy storage mechanism, wherein the control mechanism is arranged on an operation platform on a sea-going ship, the air compressor mechanism and the compensation hydraulic station mechanism are arranged on a main deck of the sea-going ship, the upward heave compensation frame mechanism is arranged on a derrick of the sea-going ship, and the compensation energy storage mechanism is arranged on the upward heave compensation frame mechanism; the control mechanism is in control connection with the air compressor mechanism, the compensation hydraulic station mechanism, the upward heave compensation frame mechanism and the compensation energy storage mechanism; and the air compressor mechanism and the compensated hydraulic station mechanism are connected to the compensation energy storage mechanism. The heave compensation system provided by the present invention can allow a marine top drive drilling system to meet both the technological requirements of diamond wireline coring at a high rotation speed in a seabed hard rock stratum and the technological and functional requirements of low-speed rotary drilling and CPT sampling tool passage in seabed soft rocks.

Description

一种用于海洋工程勘察浮动平台的升沉补偿系统A heave compensation system for floating platform for marine engineering survey 技术领域Technical Field
本发明属于海洋工勘技术领域,尤其涉及一种用于海洋工程勘察浮动平台的升沉补偿系统。The invention belongs to the technical field of marine engineering survey, and in particular relates to a heave compensation system for a marine engineering survey floating platform.
背景技术Background technique
海洋石油钻井的浮式钻井平台在波浪的作用下产生周期性的升沉运动,从而使海工顶驱产生往复运动引起井底钻压的变化,甚至会使钻头脱离井底,影响钻进效率,降低钻头和钻杆寿命,造成操作安全隐患,在恶劣天气下甚至导致无法钻进和停工。为减少停工期,降低钻井成本,必须对顶驱系统的升沉运动采取适当的补偿措施。The floating drilling platform of offshore oil drilling produces periodic heave and sink motion under the action of waves, which causes the offshore top drive to produce reciprocating motion, causing changes in the drilling pressure at the bottom of the well, and even causing the drill bit to separate from the bottom of the well, affecting the drilling efficiency, reducing the life of the drill bit and drill pipe, causing operational safety hazards, and even leading to drilling failure and shutdown in bad weather. In order to reduce downtime and reduce drilling costs, appropriate compensation measures must be taken for the heave and sinking motion of the top drive system.
发明内容Summary of the invention
(一)要解决的技术问题1. Technical issues to be resolved
针对现有存在的技术问题,本发明提供一种用于海洋工程勘察浮动平台的升沉补偿系统,解决了在船上有限空间设置能够满足钻探顶驱系统的升沉补偿需求。In view of the existing technical problems, the present invention provides a heave compensation system for an offshore engineering survey floating platform, which solves the problem of setting up a heave compensation system that can meet the drilling top drive system requirements in a limited space on board.
(二)技术方案(II) Technical solution
为了达到上述目的,本发明采用的主要技术方案包括:控制机构、空压机机构、补偿液压站机构、上升沉补偿架机构和补偿蓄能机构;In order to achieve the above-mentioned purpose, the main technical scheme adopted by the present invention includes: a control mechanism, an air compressor mechanism, a compensation hydraulic station mechanism, a rising and sinking compensation frame mechanism and a compensation energy storage mechanism;
所述控制机构设置在海船上的作业平台上;The control mechanism is arranged on an operating platform on the seagoing vessel;
所述所述空压机构和所述补偿液压站机构均设置在海船的主甲板上;The air compression mechanism and the compensation hydraulic station mechanism are both arranged on the main deck of the seagoing vessel;
所述上升沉补偿架机构设置在海船井架上;The rise and fall compensation frame mechanism is arranged on the derrick of the sea vessel;
所述补偿蓄能机构设置在所述上升沉补偿架机构上;The compensation energy storage mechanism is arranged on the rising and sinking compensation frame mechanism;
所述控制机构分别与所述空压机机构、所述补偿液压站机构、所述上升沉补偿架机构和所述补偿蓄能机构控制连接;The control mechanism is respectively controlled and connected with the air compressor mechanism, the compensation hydraulic station mechanism, the rising and sinking compensation frame mechanism and the compensation energy storage mechanism;
所述空压机机构和所述补偿液压站机构均与所述补偿蓄能机构连接,分别能够为所述补偿蓄能机构提供气压动力和液压动力;The air compressor mechanism and the compensating hydraulic station mechanism are both connected to the compensating energy storage mechanism, and can provide air pressure power and hydraulic power to the compensating energy storage mechanism respectively;
所述补偿蓄能机构与海工顶驱连接,用以为工作中的海工顶驱进行升沉补偿。The compensation energy storage mechanism is connected to the offshore top drive and is used for performing heave compensation for the offshore top drive in operation.
优选地,所述控制机构包括:一体化控制座椅和升沉补偿控制柜;Preferably, the control mechanism comprises: an integrated control seat and a heave compensation control cabinet;
所述升沉补偿控制柜设置在VFD房中,并与所述一体化控制座椅连接;The heave compensation control cabinet is arranged in the VFD room and connected to the integrated control seat;
所述一体化控制座椅设置在司钻房内;The integrated control seat is arranged in the driller's room;
所述一体化控制柜分别与所述空压机机构、所述补偿液压站机构、所述上升沉补偿架机构和所述补偿蓄能机构控制连接。The integrated control cabinet is respectively controlled and connected with the air compressor mechanism, the compensation hydraulic station mechanism, the rising and sinking compensation frame mechanism and the compensation energy storage mechanism.
优选地,所述补偿蓄能机构包括:蓄能组件、补偿油缸组件和补偿控制组件;Preferably, the compensation energy storage mechanism comprises: an energy storage component, a compensation oil cylinder component and a compensation control component;
所述蓄能组件、所述补偿油缸组件和所述补偿控制组件均设置在所述上升沉补偿架机构上;The energy storage assembly, the compensation oil cylinder assembly and the compensation control assembly are all arranged on the rising and sinking compensation frame mechanism;
所述蓄能组件与所述补偿油缸组件供能连接;The energy storage component is connected to the compensation cylinder component for energy supply;
所述补偿控制组件分别与所述蓄能组件和所述补偿油缸组件控制连接;The compensation control component is respectively control-connected with the energy storage component and the compensation cylinder component;
所述补偿控制组件还与所述一体化控制柜控制连接。The compensation control component is also control-connected to the integrated control cabinet.
优选地,所述蓄能组件包括:活塞式蓄能器、工作气瓶单元、备用气瓶单元和液压管道单元;Preferably, the energy storage assembly comprises: a piston accumulator, a working gas cylinder unit, a spare gas cylinder unit and a hydraulic pipeline unit;
所述空压机机构与所述工作气瓶单元和所述备用气瓶单元连接;The air compressor mechanism is connected to the working gas cylinder unit and the standby gas cylinder unit;
所述工作气瓶单元和所述备用气瓶单元均与所述活塞式蓄能器连接;The working gas cylinder unit and the standby gas cylinder unit are both connected to the piston accumulator;
所述补偿液压站机构与所述活塞式蓄能器连接;The compensation hydraulic station mechanism is connected to the piston accumulator;
所述活塞式蓄能器通过所述液压管道单元与所述补偿油缸组件供能连接;The piston accumulator is connected to the compensation cylinder assembly for energy supply via the hydraulic pipeline unit;
所述液压管道单元上设有隔离阀;The hydraulic pipeline unit is provided with an isolation valve;
所述补偿控制组件与所述隔离阀控制连接。The compensation control assembly is control-connected to the isolation valve.
优选地,所述补偿油缸组件包括:第一补偿油缸单元和第二补偿油缸单元;Preferably, the compensating cylinder assembly comprises: a first compensating cylinder unit and a second compensating cylinder unit;
所述第一补偿油缸单元与所述第二补偿油缸单元结构相同;The first compensating cylinder unit has the same structure as the second compensating cylinder unit;
所述第一补偿油缸单元与所述第二补偿油缸单元设置在所述上升沉补偿架机构上,并分别与海工顶驱两侧的上跳机构连接,用以对海工顶驱升沉补偿。The first compensation cylinder unit and the second compensation cylinder unit are arranged on the heave compensation frame mechanism, and are respectively connected to the upper jump mechanisms on both sides of the offshore top drive to compensate for the heave of the offshore top drive.
优选地,所述第一补偿油缸单元包括:主动升沉补偿油缸和被动升沉补偿油缸;Preferably, the first compensation cylinder unit comprises: an active heave compensation cylinder and a passive heave compensation cylinder;
所述主动升沉补偿油缸和所述被动升沉补偿油缸均借助于所述液压管道单元与所述活塞式蓄能器连接。The active heave compensation cylinder and the passive heave compensation cylinder are both connected to the piston accumulator by means of the hydraulic pipeline unit.
优选地,所述补偿液压站机构包括:液压站、液压控制阀组件和液压站控制箱;Preferably, the compensation hydraulic station mechanism comprises: a hydraulic station, a hydraulic control valve assembly and a hydraulic station control box;
所述液压控制阀组件设置在液压站上,用以控制液压压力能的输出;The hydraulic control valve assembly is arranged on the hydraulic station to control the output of hydraulic pressure energy;
所述液压站控制箱与所述液压控制阀组件控制连接;The hydraulic station control box is control-connected to the hydraulic control valve assembly;
所述液压控制箱通过电缆与所述升沉补偿控制柜通信连接。The hydraulic control box is communicatively connected to the heave compensation control cabinet via a cable.
优选地,所述空压机机构包括:高压压缩机、高压气罐和补偿气阀控制箱;Preferably, the air compressor mechanism comprises: a high-pressure compressor, a high-pressure gas tank and a compensating gas valve control box;
所述高压压缩机与所述高压气罐连接;The high-pressure compressor is connected to the high-pressure gas tank;
所述高压气罐上设有补偿气阀组件;The high-pressure gas tank is provided with a compensating gas valve assembly;
所述补偿气阀控制箱与所述补偿气阀组件控制连接;The compensation gas valve control box is control-connected to the compensation gas valve assembly;
所述补偿气阀控制箱通过电缆与所述升沉补偿控制柜通信连接;The compensation gas valve control box is communicatively connected to the heave compensation control cabinet via a cable;
所述高压气罐与所述工作气瓶单元连接。The high-pressure gas tank is connected to the working gas cylinder unit.
优选地,所述一体化控制座椅包括:座椅和人机交互设备;Preferably, the integrated control seat comprises: a seat and a human-machine interaction device;
所述人机交互设备设置在所述座椅上;The human-computer interaction device is arranged on the seat;
所述座椅设置在司钻房内;The seat is arranged in the driller's room;
所述人机交互设备通过电缆与所述升沉补偿控制柜机构通信连接;The human-machine interaction device is communicatively connected to the heave compensation control cabinet mechanism via a cable;
所述人机交互设备为集启停控制、系统运行状态和紧急关断功能于一体的设备。The human-computer interaction device is a device that integrates start-stop control, system operation status and emergency shutdown functions.
优选地,所述升沉补偿控制柜内设PLC逻辑控制模块指令集;Preferably, the heave compensation control cabinet is provided with a PLC logic control module instruction set;
所述PLC逻辑控制模块指令集包括:补偿液压站的控制指令集、钻柱升沉补偿正常工作指令集、升沉补偿架锁定及解锁控制指令集、基盘补偿控制指令集。The PLC logic control module instruction set includes: a control instruction set of a compensation hydraulic station, a normal working instruction set of drill string heave compensation, a locking and unlocking control instruction set of a heave compensation frame, and a base plate compensation control instruction set.
(三)有益效果(III) Beneficial effects
本发明的有益效果是:The beneficial effects of the present invention are:
1、应用于近海域的波浪升沉补偿系统,采用了针对性补偿参数设计,满足了大部分工况的补偿需求,同时也考虑到了极限特殊工况的能力设计,从而对整机勘探平台的适用性进行了提升,降低了使用成本,增强了运行可靠性。1. The wave heave compensation system used in offshore areas adopts targeted compensation parameter design to meet the compensation needs of most working conditions. It also takes into account the capacity design of extreme special working conditions, thereby improving the applicability of the entire exploration platform, reducing the cost of use, and enhancing operational reliability.
2、钻柱补偿系统协同基盘补偿的高压空气动力站集成于一个集装箱内设计,从特殊的结构设计、模块化装配工艺、快速链接应用环境到井场管路简化、运行和维护简便型以至于最终的成本经济效益提升都有非常明显的优势。2. The high-pressure air power station for drill string compensation and base plate compensation is integrated in a container design, which has obvious advantages from special structural design, modular assembly process, quick connection application environment to simplified well site pipelines, simple operation and maintenance, and ultimately improved cost-effectiveness.
3、被动式的钻柱补偿系统因其结构简单,节能稳定而应用广泛,对于不同负载的补偿适应性高,搭配一体式气液蓄能器和氮气瓶,提高了补偿速度。3. The passive drill string compensation system is widely used because of its simple structure, energy saving and stability. It has high adaptability to compensation of different loads. It is equipped with an integrated gas-liquid accumulator and nitrogen cylinder to improve the compensation speed.
4、高压气控阀组一体式设计安装于高压气源集装箱内,与工业化拓扑网络设计搭配,方便集中控制。4. The integrated design of the high-pressure gas control valve group is installed in the high-pressure gas source container, which is matched with the industrial topology network design to facilitate centralized control.
5、补偿结构与顶驱组装在一起,总共为双层桁架结构,顶驱不再做反扭架,直接通过升沉补偿下架传扭,降低了整体高度,集成化程度高。5. The compensation structure is assembled together with the top drive, forming a double-layer truss structure. The top drive no longer has an anti-torsion frame, and the torque is directly transmitted through the heave compensation lower frame, which reduces the overall height and has a high degree of integration.
6、升沉补偿架上架相对船体保持垂直时,升沉补偿下架可以在船的横截面方向调整方向,方便在船横摇或船横移造成钻杆倾斜后,依然可以连接钻杆。6. When the upper heave compensation frame is kept vertical relative to the hull, the lower heave compensation frame can be adjusted in the cross-sectional direction of the ship, so that the drill pipe can still be connected after the drill pipe is tilted due to the rolling or lateral movement of the ship.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提供的一种用于海洋工程勘察浮动平台的升沉补偿系统的上升沉补偿机构和下升沉补偿机构的结构示意图;FIG1 is a schematic structural diagram of an up-and-down heave compensation mechanism and a down-and-down heave compensation mechanism of a heave compensation system for an offshore engineering survey floating platform provided by the present invention;
图2为本发明提供的一种用于海洋工程勘察浮动平台的升沉补偿系统的上升沉补偿机构的正面结构示意图;FIG2 is a front structural schematic diagram of a heave compensation mechanism of a heave compensation system for an offshore engineering survey floating platform provided by the present invention;
图3为本发明提供的一种用于海洋工程勘察浮动平台的升沉补偿系统的上升沉补偿机构的侧面结构示意图;FIG3 is a schematic side view of the structure of a heave compensation mechanism of a heave compensation system for a floating platform for marine engineering survey provided by the present invention;
图4为本发明提供的一种用于海洋工程勘察浮动平台的升沉补偿系统的系统框图;FIG4 is a system block diagram of a heave compensation system for an offshore engineering survey floating platform provided by the present invention;
图5为本发明提供的一种用于海洋工程勘察浮动平台的升沉补偿系统的补偿气阀控制原理图;FIG5 is a control schematic diagram of a compensation valve of a heave compensation system for an offshore engineering survey floating platform provided by the present invention;
图6为本发明提供的一种用于海洋工程勘察浮动平台的升沉补偿系统的钻柱被动补偿气液控制原理图。FIG6 is a schematic diagram of the gas-liquid control principle of a drill string passive compensation system for a floating platform for marine engineering survey provided by the present invention.
【附图标记说明】[Description of Reference Numerals]
1:补偿油缸;2:氮气瓶;3:活塞式蓄能器;4:上架本体;5:滑轮盒;6:滑轮;7:护栏;8:滑车;A:升沉补偿上架;B:升沉补偿下架;C:海工顶驱。1: Compensation cylinder; 2: Nitrogen bottle; 3: Piston accumulator; 4: Upper frame; 5: Pulley box; 6: Pulley; 7: Guardrail; 8: Pulley; A: Heave compensation upper frame; B: Heave compensation lower frame; C: Offshore top drive.
具体实施方式Detailed ways
为了更好的解释本发明,以便于理解,下面结合附图,通过具体实施方式,对本发明作详细描述。In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.
如图1-图6所示:本实施例中公开了一种用于海洋工程勘察浮动平台的升沉补偿系统,包括:控制机构、空压机机构、补偿液压站机构、上升沉补偿架机构和补偿蓄能机构。所述控制机构设置在海船上的作业平台上;所述空压机构和所述补偿液压站机构均设置在海船的主甲板上;所述上升沉补偿架机构设置在海船井架上;所述补偿蓄能机构设置在所述上升沉补偿架机构上;所述控制机构分别与所述空压机机构、所述补偿液压站机构、所述上升沉补偿架机构和所述补偿蓄能机构控制连接。As shown in Figures 1 to 6: This embodiment discloses a heave compensation system for a floating platform for marine engineering survey, including: a control mechanism, an air compressor mechanism, a compensation hydraulic station mechanism, a heave compensation frame mechanism and a compensation energy storage mechanism. The control mechanism is arranged on the working platform on the sea-going vessel; the air compressor mechanism and the compensation hydraulic station mechanism are both arranged on the main deck of the sea-going vessel; the heave compensation frame mechanism is arranged on the derrick of the sea-going vessel; the compensation energy storage mechanism is arranged on the heave compensation frame mechanism; the control mechanism is respectively connected to the air compressor mechanism, the compensation hydraulic station mechanism, the heave compensation frame mechanism and the compensation energy storage mechanism.
所述空压机机构和所述补偿液压站机构均与所述补偿蓄能机构连接,分别能够为所述补偿蓄能机构提供气压动力和液压动力;所述补偿蓄能机构与海工顶驱C连接,用以为工作中的海工顶驱C进行升沉补偿。The air compressor mechanism and the compensating hydraulic station mechanism are both connected to the compensating energy storage mechanism, and can provide air pressure power and hydraulic power to the compensating energy storage mechanism respectively; the compensating energy storage mechanism is connected to the offshore top drive C to perform heave compensation for the offshore top drive C in operation.
本实施例中所述的控制机构包括:一体化控制座椅和升沉补偿控制柜;所述升沉补偿控制柜设置在VFD房中,并与所述一体化控制座椅连接;所述一体化控制座椅设置在司钻房内。所述一体化控制柜分别与所述空压机机构、所述补偿液压站机构、所述上升沉补偿架机构和所述补偿蓄能机构控制连接。The control mechanism described in this embodiment includes: an integrated control seat and a heave compensation control cabinet; the heave compensation control cabinet is arranged in the VFD room and connected to the integrated control seat; the integrated control seat is arranged in the driller's room. The integrated control cabinet is respectively controlled and connected with the air compressor mechanism, the compensation hydraulic station mechanism, the heave compensation frame mechanism and the compensation energy storage mechanism.
本实施例中所述补偿蓄能机构包括:蓄能组件、补偿油缸组件和补偿控制组件;所述蓄能组件、所述补偿油缸组件和所述补偿控制组件均设置在所述上升沉补偿架机构上。The compensation energy storage mechanism in this embodiment includes: an energy storage component, a compensation cylinder component and a compensation control component; the energy storage component, the compensation cylinder component and the compensation control component are all arranged on the rising and sinking compensation frame mechanism.
所述蓄能组件与所述补偿油缸组件供能连接;所述补偿控制组件分别与所述蓄能组件和所述补偿油缸组件控制连接;所述补偿控制组件还与所述一体化控制柜控制连接。The energy storage component is connected to the compensation cylinder component for energy supply; the compensation control component is respectively connected to the energy storage component and the compensation cylinder component for control; the compensation control component is also connected to the integrated control cabinet for control.
本实施例中所述蓄能组件包括:活塞式蓄能器、工作气瓶单元、备用气瓶单元和液压管道单元;所述空压机机构与所述工作气瓶单元和所述备用气瓶单元连接;所述工作气瓶单元和所述备用气瓶单元均与所述活塞式蓄能器连接;所述补偿液压站机构与所述活塞式蓄能器连接。The energy storage assembly in this embodiment includes: a piston accumulator, a working gas cylinder unit, a spare gas cylinder unit and a hydraulic pipeline unit; the air compressor mechanism is connected to the working gas cylinder unit and the spare gas cylinder unit; the working gas cylinder unit and the spare gas cylinder unit are both connected to the piston accumulator; the compensating hydraulic station mechanism is connected to the piston accumulator.
该活塞式蓄能器通过所述液压管道单元与所述补偿油缸组件供能连接;所述液压管道单元上设有隔离阀;所述补偿控制组件与所述隔离阀控制连接。The piston accumulator is connected to the compensation cylinder assembly for energy supply through the hydraulic pipeline unit; an isolation valve is provided on the hydraulic pipeline unit; and the compensation control assembly is control-connected to the isolation valve.
本实施例中所述补偿油缸组件包括:第一补偿油缸单元和第二补偿油缸单元;所述第一补偿油缸单元与所述第二补偿油缸单元结构相同;所述第一补偿油缸单元与所述第二补偿油缸单元设置在所述上升沉补偿架机构上,并分别与海工顶驱C两侧的上跳机构连接,用以对海工顶驱C升沉补偿。The compensation cylinder assembly in this embodiment includes: a first compensation cylinder unit and a second compensation cylinder unit; the first compensation cylinder unit and the second compensation cylinder unit have the same structure; the first compensation cylinder unit and the second compensation cylinder unit are arranged on the rising and sinking compensation frame mechanism, and are respectively connected to the upper jump mechanisms on both sides of the offshore top drive C, so as to compensate for the rising and sinking of the offshore top drive C.
本实施例中所述第一补偿油缸单元包括:主动升沉补偿油缸和被动 升沉补偿油缸;所述主动升沉补偿油缸和所述被动升沉补偿油缸均借助于所述液压管道单元与所述活塞式蓄能器连接。In this embodiment, the first compensation cylinder unit includes: an active heave compensation cylinder and a passive heave compensation cylinder; the active heave compensation cylinder and the passive heave compensation cylinder are both connected to the piston accumulator by means of the hydraulic pipeline unit.
本实施例中所述补偿液压站机构包括:液压站、液压控制阀组件和液压站控制箱;所述液压控制阀组件设置在液压站上,用以控制液压压力能的输出;所述液压站控制箱与所述液压控制阀组件控制连接;所述液压控制箱通过电缆与所述升沉补偿控制柜通信连接。The compensation hydraulic station mechanism described in this embodiment includes: a hydraulic station, a hydraulic control valve assembly and a hydraulic station control box; the hydraulic control valve assembly is arranged on the hydraulic station to control the output of hydraulic pressure energy; the hydraulic station control box is control-connected to the hydraulic control valve assembly; the hydraulic control box is communicatively connected to the heave compensation control cabinet via a cable.
本实施例中所述空压机机构包括:高压压缩机、高压气罐和补偿气阀控制箱;所述高压压缩机与所述高压气罐连接;所述高压气罐上设有补偿气阀组件;所述补偿气阀控制箱与所述补偿气阀组件控制连接;所述补偿气阀控制箱通过电缆与所述升沉补偿控制柜通信连接;所述高压气罐与所述工作气瓶单元连接。The air compressor mechanism described in this embodiment includes: a high-pressure compressor, a high-pressure gas tank and a compensating gas valve control box; the high-pressure compressor is connected to the high-pressure gas tank; a compensating gas valve assembly is provided on the high-pressure gas tank; the compensating gas valve control box is control-connected to the compensating gas valve assembly; the compensating gas valve control box is communicatively connected to the heave compensation control cabinet via a cable; the high-pressure gas tank is connected to the working gas cylinder unit.
本实施例中所述一体化控制座椅包括:座椅和人机交互设备;所述人机交互设备设置在所述座椅上;所述座椅设置在司钻房内;所述人机交互设备通过电缆与所述升沉补偿控制柜机构通信连接;所述人机交互设备为集启停控制、系统运行状态和紧急关断功能于一体的设备。The integrated control seat in this embodiment includes: a seat and a human-machine interaction device; the human-machine interaction device is arranged on the seat; the seat is arranged in the driller's room; the human-machine interaction device is communicatively connected with the heave compensation control cabinet mechanism via a cable; the human-machine interaction device is a device integrating start-stop control, system operation status and emergency shutdown functions.
本实施例中所述升沉补偿控制柜内设PLC逻辑控制模块指令集;所述PLC逻辑控制模块指令集包括:补偿液压站的控制指令集、钻柱升沉补偿正常工作指令集、升沉补偿架锁定及解锁控制指令集、基盘补偿控制指令集。In this embodiment, the heave compensation control cabinet is equipped with a PLC logic control module instruction set; the PLC logic control module instruction set includes: a control instruction set of the compensation hydraulic station, a normal working instruction set of the drill string heave compensation, a locking and unlocking control instruction set of the heave compensation frame, and a base plate compensation control instruction set.
本实施例中提供的用于海洋工程勘察浮动平台的升沉补偿系统,参数:补偿方式:被动式补偿;补偿能力:钻具(400米127钻具海中重75kN)、钻铤(海中重35kN)及顶驱(40kN)总重,设定初设补偿能力为150kN。补偿行程:作业工况海浪高度不大于2.5米,补偿行程取±1.5米。补偿速度:0.8m/s。The heave compensation system for the floating platform for offshore engineering survey provided in this embodiment has the following parameters: compensation mode: passive compensation; compensation capacity: the total weight of the drill bit (400m 127 drill bit weighs 75kN in the sea), drill collar (weighs 35kN in the sea) and top drive (40kN), and the initial compensation capacity is set to 150kN. Compensation stroke: the wave height under the operating condition is not more than 2.5m, and the compensation stroke is ±1.5m. Compensation speed: 0.8m/s.
总体布局:本实施例中的系统组成包括:顶驱滑车、深沉补偿架、高压气站、司钻房、活塞式蓄能器、补偿油缸、附属泵站及管路系统等。Overall layout: The system components in this embodiment include: top drive pulley, deep compensation frame, high-pressure gas station, driller's room, piston accumulator, compensation cylinder, auxiliary pump station and pipeline system, etc.
工作原理:上述补偿系统各个装备的运行是通过总线方式接入司钻 房(总控制室)进行集中控制,结构简化后的运行原理图如图4。随着钻井平台的升沉运动,顶驱滑车与安置在两端的液压缸相连并上下运动,顶驱滑车与液压缸活塞杆连接,顶驱及钻柱载荷由液压液压或气压支撑。气液蓄能器中有隔膜与液压缸和气瓶相通,调节气瓶压力,即可改变液体压力。液压缸的有杆腔与气液蓄能器相连,实现润滑和控制。在进行补偿控制时,气液蓄能器可在液压缸的杆腔直接冲入较高压力的液体,以减少压力下降和冲击载荷。Working principle: The operation of each equipment of the above compensation system is connected to the driller's room (general control room) through the bus for centralized control. The simplified operation principle diagram is shown in Figure 4. As the drilling platform rises and falls, the top drive pulley is connected to the hydraulic cylinders placed at both ends and moves up and down. The top drive pulley is connected to the piston rod of the hydraulic cylinder. The top drive and drill string load are supported by hydraulic pressure or air pressure. There is a diaphragm in the gas-liquid accumulator that communicates with the hydraulic cylinder and the gas cylinder. By adjusting the pressure of the gas cylinder, the liquid pressure can be changed. The rod chamber of the hydraulic cylinder is connected to the gas-liquid accumulator to achieve lubrication and control. When performing compensation control, the gas-liquid accumulator can directly flush a higher pressure liquid into the rod chamber of the hydraulic cylinder to reduce pressure drop and impact load.
本实施例中的高压气源站的参数如表1。The parameters of the high pressure gas source station in this embodiment are shown in Table 1.
表1主要技术参数Table 1 Main technical parameters
Figure PCTCN2022132446-appb-000001
Figure PCTCN2022132446-appb-000001
本实施例中的升沉补偿结构。其中升沉补偿上架A采用钢丝绳悬吊并滑动连接在塔架的导轨上。升沉补偿下架B通过补偿油缸与升沉补偿上架A进行连接并悬挂于升沉补偿上架A的下方,补偿油缸的缸体铰接 在升沉补偿上架A的本体上,补偿油缸的活塞杆与海洋顶驱通过销轴进行连接升沉补偿下架B也与塔架的导轨滑动连接。The heave compensation structure in this embodiment. The heave compensation upper frame A is suspended by steel wire rope and slidably connected to the guide rail of the tower. The heave compensation lower frame B is connected to the heave compensation upper frame A through a compensation oil cylinder and is suspended below the heave compensation upper frame A. The cylinder body of the compensation oil cylinder is hinged on the body of the heave compensation upper frame A. The piston rod of the compensation oil cylinder is connected to the marine top drive through a pin shaft. The heave compensation lower frame B is also slidably connected to the guide rail of the tower.
如图2和图3所示为升沉补偿上架A的结构示意图,其由上架本体4、铰接在上架本体4上方的补偿油缸1、固接在上架本体4上方的活塞式蓄能器3和护栏7、固接在活塞式蓄能器3上的氮气瓶2、固接在上架本体4两侧的滑轮盒5、固接在滑轮盒5两侧的滑车8以及销轴连接在滑轮盒内部的滑轮6组成。As shown in Figures 2 and 3, it is a schematic structural diagram of the heave compensation frame A, which consists of a frame body 4, a compensation cylinder 1 hinged on the upper frame body 4, a piston accumulator 3 and a guardrail 7 fixed on the upper frame body 4, a nitrogen bottle 2 fixed on the piston accumulator 3, a pulley box 5 fixed on both sides of the upper frame body 4, a pulley 8 fixed on both sides of the pulley box 5, and a pulley 6 connected to the inside of the pulley box by a pin.
升沉补偿下架B的结构由升沉补偿下架本体以及滑车组成。采用上方销轴连接、下方固定连接的方式将海工顶驱C与升沉补偿下架B连接起来。升沉补偿下架B的滑车采用丝杠进行固定,当海浪的波动导致塔架稍微弯曲时,可通过调松丝杠放开海工顶驱C的径向限制,进而减小顶驱对钻柱施加的径向力。The structure of the heave compensation lower frame B consists of the heave compensation lower frame body and the pulley. The offshore top drive C is connected to the heave compensation lower frame B by means of upper pin connection and lower fixed connection. The pulley of the heave compensation lower frame B is fixed with a lead screw. When the wave fluctuation causes the tower to bend slightly, the radial restriction of the offshore top drive C can be released by loosening the lead screw, thereby reducing the radial force exerted by the top drive on the drill string.
本实施例中升沉补偿结构的设计参数如表2。The design parameters of the heave compensation structure in this embodiment are shown in Table 2.
表2升沉补偿结构的主要技术参数Table 2 Main technical parameters of heave compensation structure
Figure PCTCN2022132446-appb-000002
Figure PCTCN2022132446-appb-000002
高压气控阀组:High pressure gas control valve group:
本实施例中系统包含钻柱被动升沉补偿系统和基盘提升下放时绞车钢丝绳的恒张力控制系统。In this embodiment, the system includes a passive heave compensation system for the drill string and a constant tension control system for the winch wire rope when the base plate is lifted and lowered.
补偿气阀控制箱原理如图5;气控阀组模块化安装设计,并集中于一个安装底撬,该底撬通过可拆卸方式立式安装固定于储气罐架侧面。The principle of the compensation gas valve control box is shown in Figure 5; the gas control valve group is modularly installed and concentrated on a mounting skid, which is vertically fixed to the side of the gas tank rack in a detachable manner.
钻柱升沉补偿气控阀组:包括高压气瓶充气阀(YV02)、主隔离阀(YV01)、旁通阀(YV04)、高压气瓶排气阀(YV03)和气液蓄能器排气阀(YV05)组成,其中高压充气阀负责给工作组储气罐增压补气、主隔离阀负责工作组储气罐与气液蓄能器间大通径的关断与连通、旁通 阀负责工作组储气罐与气液蓄能器间小通径的关断与连通、高压气瓶排气阀和气液蓄能器排气阀分别负责工作组储气罐减压放气和气液蓄能器减压放气;Drill string heave compensation gas control valve group: It includes high-pressure gas cylinder charging valve (YV02), main isolation valve (YV01), bypass valve (YV04), high-pressure gas cylinder exhaust valve (YV03) and gas-liquid accumulator exhaust valve (YV05), among which the high-pressure charging valve is responsible for pressurizing and replenishing gas to the working group gas storage tank, the main isolation valve is responsible for the shutoff and connection of the large diameter between the working group gas storage tank and the gas-liquid accumulator, the bypass valve is responsible for the shutoff and connection of the small diameter between the working group gas storage tank and the gas-liquid accumulator, and the high-pressure gas cylinder exhaust valve and the gas-liquid accumulator exhaust valve are responsible for the decompression and deflation of the working group gas storage tank and the decompression and deflation of the gas-liquid accumulator respectively;
基盘补偿气控阀组:包括基盘工作气瓶充气阀(YV11)和基盘工作气瓶排气阀(YV12),基盘工作气瓶充气阀负责给基盘补偿的工作气瓶补气增压、基盘工作气瓶排气阀负责给基盘工作气瓶减压放气;Base plate compensation gas control valve group: including base plate working gas cylinder charging valve (YV11) and base plate working gas cylinder exhaust valve (YV12). The base plate working gas cylinder charging valve is responsible for replenishing gas and pressurizing the base plate compensation working gas cylinder, and the base plate working gas cylinder exhaust valve is responsible for decompressing and venting the base plate working gas cylinder;
气液补偿阀组系统:Gas-liquid compensation valve group system:
钻柱被动补偿气液控制原理如图6;单侧的单侧钻柱被动补偿原理工作原理特征描述如下:The principle of gas-liquid control of passive compensation of drill string is shown in Figure 6; the working principle characteristics of the passive compensation principle of one-sided drill string are described as follows:
电磁换向阀和液控单向阀组成充放液阀组,用于系统补液及补偿缸初始位置的调整。The electromagnetic reversing valve and the hydraulically controlled one-way valve form a liquid charging and discharging valve group, which is used for system liquid replenishment and adjustment of the initial position of the compensation cylinder.
被动补偿系统工作时,蓄能器+充放液阀组(换向阀中位状态,不工作)+隔离阀组(YV06失电)+补偿液压缸,气液随着波浪起伏而压缩和释放,完成补偿工作。When the passive compensation system is working, the accumulator + charging and discharging valve group (the reversing valve is in the neutral position and does not work) + isolation valve group (YV06 loses power) + compensation hydraulic cylinder, the gas and liquid are compressed and released with the rise and fall of waves to complete the compensation work.
当补偿装置工作过程中发生诸如钻柱断裂或钻头脱落等钻井事故,会导致补偿油缸突然失去载荷,由于空气的膨胀导致油缸急速退回,引发冲缸事故。为此,在液压系统中设计了隔离阀组。当出现上述事故时,压力传感器检测到管路压力突然大幅降低,隔离阀组(YV06得电)切断补偿油缸与活塞式蓄能器之间的油路,从而避免冲缸事故的发生。When drilling accidents such as drill string breakage or drill bit falling off occur during the operation of the compensation device, the compensation cylinder will suddenly lose its load, and the cylinder will rapidly retreat due to the expansion of air, causing a cylinder flushing accident. For this reason, an isolation valve group is designed in the hydraulic system. When the above accident occurs, the pressure sensor detects that the pipeline pressure suddenly drops sharply, and the isolation valve group (YV06 is energized) cuts off the oil circuit between the compensation cylinder and the piston accumulator, thereby avoiding the occurrence of a cylinder flushing accident.
单向阀和顺序阀组成压力均衡阀组,用于当补偿油缸与活塞式蓄能器之间的油路被隔离阀切断后,补偿油缸侧压力与活塞式蓄能器侧压力的均衡,使两侧压力趋于相同。The one-way valve and the sequence valve form a pressure balancing valve group, which is used to balance the pressure on the compensation cylinder side and the pressure on the piston accumulator side when the oil circuit between the compensation cylinder and the piston accumulator is cut off by the isolation valve, so that the pressures on both sides tend to be the same.
补偿油缸塞腔和油缸配备的小氮气瓶连通,有利于降低油缸缓冲,保持油缸内气体洁净度,降低海洋对缸内的侵蚀。The compensating cylinder plug cavity is connected to the small nitrogen bottle equipped with the cylinder, which is beneficial to reduce the cylinder buffer, maintain the cleanliness of the gas in the cylinder, and reduce the erosion of the cylinder by the ocean.
以上结合具体实施例描述了本发明的技术原理,这些描述只是为了解释本发明的原理,不能以任何方式解释为对本发明保护范围的限制。基于此处解释,本领域的技术人员不需要付出创造性的劳动即可联想到 本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The technical principles of the present invention are described above in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations here, those skilled in the art can associate other specific implementations of the present invention without creative work, and these methods will fall within the scope of protection of the present invention.

Claims (10)

  1. 一种用于海洋工程勘察浮动平台的升沉补偿系统,其特征在于,包括:控制机构、空压机机构、补偿液压站机构、上升沉补偿架机构和补偿蓄能机构;A heave compensation system for a floating platform for marine engineering survey, characterized in that it comprises: a control mechanism, an air compressor mechanism, a compensation hydraulic station mechanism, a heave compensation frame mechanism and a compensation energy storage mechanism;
    所述控制机构设置在海船上的作业平台上;The control mechanism is arranged on an operating platform on the seagoing vessel;
    所述所述空压机构和所述补偿液压站机构均设置在海船的主甲板上;The air compression mechanism and the compensation hydraulic station mechanism are both arranged on the main deck of the seagoing vessel;
    所述上升沉补偿架机构设置在海船井架上;The rise and sink compensation frame mechanism is arranged on the derrick of the sea vessel;
    所述补偿蓄能机构设置在所述上升沉补偿架机构上;The compensation energy storage mechanism is arranged on the rising and sinking compensation frame mechanism;
    所述控制机构分别与所述空压机机构、所述补偿液压站机构、所述上升沉补偿架机构和所述补偿蓄能机构控制连接;The control mechanism is respectively controlled and connected with the air compressor mechanism, the compensation hydraulic station mechanism, the rising and sinking compensation frame mechanism and the compensation energy storage mechanism;
    所述空压机机构和所述补偿液压站机构均与所述补偿蓄能机构连接,分别能够为所述补偿蓄能机构提供气压动力和液压动力;The air compressor mechanism and the compensating hydraulic station mechanism are both connected to the compensating energy storage mechanism, and can provide air pressure power and hydraulic power to the compensating energy storage mechanism respectively;
    所述补偿蓄能机构与海工顶驱连接,用以为工作中的海工顶驱进行升沉补偿。The compensation energy storage mechanism is connected to the offshore top drive and is used for performing heave compensation for the offshore top drive in operation.
  2. 根据权利要求1所述的升沉补偿系统,其特征在于,The heave compensation system according to claim 1, characterized in that:
    所述控制机构包括:一体化控制座椅和升沉补偿控制柜;The control mechanism includes: an integrated control seat and a heave compensation control cabinet;
    所述升沉补偿控制柜设置在VFD房中,并与所述一体化控制座椅连接;The heave compensation control cabinet is arranged in the VFD room and connected to the integrated control seat;
    所述一体化控制座椅设置在司钻房内;The integrated control seat is arranged in the driller's room;
    所述一体化控制柜分别与所述空压机机构、所述补偿液压站机构、所述上升沉补偿架机构和所述补偿蓄能机构控制连接。The integrated control cabinet is respectively controlled and connected with the air compressor mechanism, the compensation hydraulic station mechanism, the rising and sinking compensation frame mechanism and the compensation energy storage mechanism.
  3. 根据权利要求2所述的升沉补偿系统,其特征在于,The heave compensation system according to claim 2, characterized in that:
    所述补偿蓄能机构包括:蓄能组件、补偿油缸组件和补偿控制组件;The compensation energy storage mechanism comprises: an energy storage component, a compensation oil cylinder component and a compensation control component;
    所述蓄能组件、所述补偿油缸组件和所述补偿控制组件均设置在所述上升沉补偿架机构上;The energy storage assembly, the compensation oil cylinder assembly and the compensation control assembly are all arranged on the rising and sinking compensation frame mechanism;
    所述蓄能组件与所述补偿油缸组件供能连接;The energy storage component is connected to the compensation cylinder component for energy supply;
    所述补偿控制组件分别与所述蓄能组件和所述补偿油缸组件控制连 接;The compensation control component is controllably connected to the energy storage component and the compensation cylinder component respectively;
    所述补偿控制组件还与所述一体化控制柜控制连接。The compensation control component is also control-connected to the integrated control cabinet.
  4. 根据权利要求3所述的升沉补偿系统,其特征在于,The heave compensation system according to claim 3, characterized in that:
    所述蓄能组件包括:活塞式蓄能器、工作气瓶单元、备用气瓶单元和液压管道单元;The energy storage assembly comprises: a piston accumulator, a working gas cylinder unit, a spare gas cylinder unit and a hydraulic pipeline unit;
    所述空压机机构与所述工作气瓶单元和所述备用气瓶单元连接;The air compressor mechanism is connected to the working gas cylinder unit and the standby gas cylinder unit;
    所述工作气瓶单元和所述备用气瓶单元均与所述活塞式蓄能器连接;The working gas cylinder unit and the standby gas cylinder unit are both connected to the piston accumulator;
    所述补偿液压站机构与所述活塞式蓄能器连接;The compensation hydraulic station mechanism is connected to the piston accumulator;
    所述活塞式蓄能器通过所述液压管道单元与所述补偿油缸组件供能连接;The piston accumulator is connected to the compensation cylinder assembly for energy supply via the hydraulic pipeline unit;
    所述液压管道单元上设有隔离阀;The hydraulic pipeline unit is provided with an isolation valve;
    所述补偿控制组件与所述隔离阀控制连接。The compensation control assembly is control-connected to the isolation valve.
  5. 根据权利要求4所述的升沉补偿系统,其特征在于,The heave compensation system according to claim 4, characterized in that:
    所述补偿油缸组件包括:第一补偿油缸单元和第二补偿油缸单元;The compensating cylinder assembly comprises: a first compensating cylinder unit and a second compensating cylinder unit;
    所述第一补偿油缸单元与所述第二补偿油缸单元结构相同;The first compensating cylinder unit has the same structure as the second compensating cylinder unit;
    所述第一补偿油缸单元与所述第二补偿油缸单元设置在所述上升沉补偿架机构上,并分别与海工顶驱两侧的上跳机构连接,用以对海工顶驱升沉补偿。The first compensation cylinder unit and the second compensation cylinder unit are arranged on the heave compensation frame mechanism, and are respectively connected to the upper jump mechanisms on both sides of the offshore top drive to compensate for the heave of the offshore top drive.
  6. 根据权利要求5所述的升沉补偿系统,其特征在于,The heave compensation system according to claim 5, characterized in that:
    所述第一补偿油缸单元包括:主动升沉补偿油缸和被动升沉补偿油缸;The first compensation cylinder unit includes: an active heave compensation cylinder and a passive heave compensation cylinder;
    所述主动升沉补偿油缸和所述被动升沉补偿油缸均借助于所述液压管道单元与所述活塞式蓄能器连接。The active heave compensation cylinder and the passive heave compensation cylinder are both connected to the piston accumulator by means of the hydraulic pipeline unit.
  7. 根据权利要求1所述的升沉补偿系统,其特征在于,The heave compensation system according to claim 1, characterized in that:
    所述补偿液压站机构包括:液压站、液压控制阀组件和液压站控制箱;The compensation hydraulic station mechanism comprises: a hydraulic station, a hydraulic control valve assembly and a hydraulic station control box;
    所述液压控制阀组件设置在液压站上,用以控制液压压力能的输出;The hydraulic control valve assembly is arranged on the hydraulic station to control the output of hydraulic pressure energy;
    所述液压站控制箱与所述液压控制阀组件控制连接;The hydraulic station control box is control-connected to the hydraulic control valve assembly;
    所述液压控制箱通过电缆与所述升沉补偿控制柜通信连接。The hydraulic control box is communicatively connected to the heave compensation control cabinet via a cable.
  8. 根据权利要求7所述的升沉补偿系统,其特征在于,The heave compensation system according to claim 7, characterized in that:
    所述空压机机构包括:高压压缩机、高压气罐和补偿气阀控制箱;The air compressor mechanism includes: a high-pressure compressor, a high-pressure gas tank and a compensation gas valve control box;
    所述高压压缩机与所述高压气罐连接;The high-pressure compressor is connected to the high-pressure gas tank;
    所述高压气罐上设有补偿气阀组件;The high-pressure gas tank is provided with a compensating gas valve assembly;
    所述补偿气阀控制箱与所述补偿气阀组件控制连接;The compensation gas valve control box is control-connected to the compensation gas valve assembly;
    所述补偿气阀控制箱通过电缆与所述升沉补偿控制柜通信连接;The compensation gas valve control box is communicatively connected to the heave compensation control cabinet via a cable;
    所述高压气罐与所述工作气瓶单元连接。The high-pressure gas tank is connected to the working gas cylinder unit.
  9. 根据权利要求8所述的升沉补偿系统,其特征在于,The heave compensation system according to claim 8, characterized in that:
    所述一体化控制座椅包括:座椅和人机交互设备;The integrated control seat comprises: a seat and a human-machine interaction device;
    所述人机交互设备设置在所述座椅上;The human-computer interaction device is arranged on the seat;
    所述座椅设置在司钻房内;The seat is arranged in the driller's room;
    所述人机交互设备通过电缆与所述升沉补偿控制柜机构通信连接;The human-machine interaction device is communicatively connected to the heave compensation control cabinet mechanism via a cable;
    所述人机交互设备为集启停控制、系统运行状态和紧急关断功能于一体的设备。The human-computer interaction device is a device that integrates start-stop control, system operation status and emergency shutdown functions.
  10. 根据权利要求9所述的升沉补偿控制系统,其特征在于,The heave compensation control system according to claim 9, characterized in that:
    所述升沉补偿控制柜内设PLC逻辑控制模块指令集;The heave compensation control cabinet is provided with a PLC logic control module instruction set;
    所述PLC逻辑控制模块指令集包括:补偿液压站的控制指令集、钻柱升沉补偿正常工作指令集、升沉补偿架锁定及解锁控制指令集、基盘补偿控制指令集。The PLC logic control module instruction set includes: a control instruction set of a compensation hydraulic station, a normal working instruction set of drill string heave compensation, a locking and unlocking control instruction set of a heave compensation frame, and a base plate compensation control instruction set.
PCT/CN2022/132446 2022-11-04 2022-11-17 Heave compensation system for floating platform for ocean engineering survey WO2024092886A1 (en)

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