WO2024088040A1 - Wafer-level packaging structure and manufacturing method therefor, and electronic device - Google Patents

Wafer-level packaging structure and manufacturing method therefor, and electronic device Download PDF

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Publication number
WO2024088040A1
WO2024088040A1 PCT/CN2023/123433 CN2023123433W WO2024088040A1 WO 2024088040 A1 WO2024088040 A1 WO 2024088040A1 CN 2023123433 W CN2023123433 W CN 2023123433W WO 2024088040 A1 WO2024088040 A1 WO 2024088040A1
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WIPO (PCT)
Prior art keywords
film
wafer
wall film
groove
packaging structure
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PCT/CN2023/123433
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French (fr)
Chinese (zh)
Inventor
于睿
贾国朋
吕鹏
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华为技术有限公司
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Publication of WO2024088040A1 publication Critical patent/WO2024088040A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/54Providing fillings in containers, e.g. gas fillings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/60Attaching or detaching leads or other conductive members, to be used for carrying current to or from the device in operation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/02Containers; Seals
    • H01L23/10Containers; Seals characterised by the material or arrangement of seals between parts, e.g. between cap and base of the container or between leads and walls of the container
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/16Fillings or auxiliary members in containers or encapsulations, e.g. centering rings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape

Definitions

  • the embodiments of the present application relate to the field of wafer-level packaging structure and manufacturing technology, and in particular, to a wafer-level packaging structure and a manufacturing method thereof, and an electronic device.
  • SAW filter is a passive filter widely used in the field of wireless communications.
  • SAW filter includes a piezoelectric material substrate layer and multiple pairs of interdigital transducers (IDT) arranged on the substrate layer.
  • IDT interdigital transducers
  • the surface of the substrate layer will produce mechanical vibrations and excite surface acoustic waves with the same frequency as the external electrical signal, and the surface acoustic waves will propagate along the surface of the substrate layer.
  • Another pair of interdigital transducers can detect the surface acoustic waves and convert them into electrical signals.
  • SAW filters can filter out unnecessary signals and noise, and improve the quality of signal reception.
  • SAW filters or other similar devices can be packaged at the wafer level (WLP).
  • the wall film and top film are pasted on the surface of the substrate layer by film pasting equipment to form a cavity for placing functional devices.
  • the chip pads are brought out of the device surface by electroplating and other processes to complete the device packaging.
  • a cutting knife is used to cut along the cutting paths to separate single small chips.
  • the positive stress of wafer cutting can easily cause delamination between the wall film and the substrate layer.
  • the wall film is torn and fails. There is a possibility that the cavity is not closed, and the structural reliability is weak.
  • the embodiments of the present application provide a wafer-level packaging structure and a manufacturing method thereof, and an electronic device, which solve the problem of easy delamination between the wall film and the substrate layer during the manufacturing process of the wafer-level packaging structure.
  • an embodiment of the present application provides a wafer-level packaging structure, comprising: a substrate layer, a wall film, and a top film stacked in sequence.
  • the wafer-level packaging structure has a cutting side, and the cutting side is formed on the same side surface of the substrate layer and the top film.
  • the wall film has a cavity for placing functional devices, and the substrate layer and the top film are respectively covered at opposite ends of the cavity.
  • the wall film has an avoidance groove on one side in the same direction as the cutting side, and the side of the avoidance groove is spaced apart from the cutting side.
  • the wafer-level packaging structure includes a substrate layer, a wall film and a top film which are stacked in sequence, and the wall film has an avoidance groove on the side in the same direction as the cutting side, and the side of the avoidance groove is spaced apart from the cutting side.
  • the cutting knife passes through the position of the top film and the substrate layer without touching the wall film, and the avoidance groove of the wall film can avoid the cutting knife.
  • the avoidance groove can block or reduce the transmission of the cutting positive stress to the wall film near the cavity, reduce the delamination between the wall film and the substrate layer, make the wall film and the substrate layer better combined, and make the cavity more sealed, thereby improving the structural reliability and production yield.
  • the distance between the side of the avoidance groove and the cutting side is in the range of 2 ⁇ m to 10 ⁇ m.
  • the width of the avoidance groove is set small so that the cutting blade does not touch the wall film when the wafer is cut.
  • the avoidance groove is arranged through the wall film along the thickness direction of the wall film, that is, when the wall film is arranged on the substrate layer, the substrate layer at the avoidance groove is exposed.
  • the avoidance groove is formed by extending the top surface of the wall film to a predetermined depth, and the bottom surface of the avoidance groove is spaced apart from the substrate layer.
  • the wall film is arranged on the substrate layer, the substrate layer at the avoidance groove is not exposed.
  • the top film has a first filling portion that at least partially fills the avoidance groove, and the first filling portion covers the side of the avoidance groove. This can enhance the bonding strength between the wall film and the top film, so that the wall film and the top film are not easily pulled apart by the cutting stress during wafer cutting, thereby enhancing the structural reliability.
  • a filling groove is provided on the top surface of the wall film between the cavity and the avoidance groove, the depth of the filling groove is less than the thickness of the wall film, and the top film has a second filling portion that at least partially fills the filling groove.
  • the bonding area between the wall film and the top film is increased to improve the bonding strength, and the wall film and the top film are not easily pulled apart by the cutting stress, thereby meeting the miniaturization of the wafer-level packaging structure.
  • the minimum distance between the wall film on the side in the same direction as the cutting side and the inner wall of the cavity is in the range of 20 ⁇ m to 60 ⁇ m. Setting the minimum distance within the above range can better achieve miniaturization of the wafer-level packaging structure.
  • the filling groove is a V-shaped groove, a positive trapezoidal groove, an inverted trapezoidal groove or a rectangular groove. It can enter various filling grooves better, and the second filling part can be fully connected with the wall surface of the filling groove to enhance the bonding strength between the wall film and the top film.
  • the cavity, the avoidance groove and the filling groove are formed by exposure and development or laser drilling.
  • an embodiment of the present application provides a wafer-level packaging structure, comprising: a substrate layer, a wall film, and a top film stacked in sequence.
  • the wafer-level packaging structure has a cutting side.
  • the cutting side is formed on the same side surface of the substrate layer and the top film; or, the cutting side is formed on the same side surface of the substrate layer, the wall film, and the top film.
  • the wall film has a cavity for placing functional devices, and the substrate layer and the top film are respectively covered at opposite ends of the cavity.
  • the top surface of the wall film between the cavity and the cutting side has a filling groove, and the top film has a second filling portion that at least partially fills the filling groove.
  • the wafer-level packaging structure includes a substrate layer, a wall film and a top film stacked in sequence.
  • the top film When the top film is set on the wall film, the top film has a certain fluidity and ductility, and the top film can be partially squeezed into the filling groove, that is, the second filling part enters the filling groove, and the second filling part and the wall surface of the filling groove are fully connected, increasing the bonding area between the wall film and the top film to improve the bonding strength.
  • the shear force in the direction perpendicular to the cutting side can be blocked or reduced.
  • the wall film and the top film are not easily pulled apart by the cutting stress, which improves the structural reliability and meets the miniaturization of the wafer-level packaging structure.
  • the top film material at the cavity sinks or does not sink within an acceptable range, so that the functional device in the cavity can work normally without being affected.
  • the wall film has an avoidance groove on the side in the same direction as the cutting side, and the side of the avoidance groove is spaced apart from the cutting side.
  • the cutting knife passes through the top film and the substrate layer without touching the wall film, and the avoidance groove of the wall film can avoid the cutting knife.
  • the avoidance groove can block or reduce the positive stress of cutting from being transmitted to the wall film near the cavity, reduce the delamination between the wall film and the substrate layer, make the wall film and the substrate layer better combined, and make the cavity more sealed, thereby improving the structural reliability and production yield.
  • the distance between the side of the avoidance groove and the cutting side is in the range of 2 ⁇ m to 10 ⁇ m.
  • the width of the avoidance groove is set small so that the cutting blade does not touch the wall film when the wafer is cut.
  • the avoidance groove is arranged through the wall film along the thickness direction of the wall film, that is, when the wall film is arranged on the substrate layer, the substrate layer at the avoidance groove is exposed.
  • the avoidance groove is formed by extending the top surface of the wall film to a predetermined depth, and the bottom surface of the avoidance groove is spaced apart from the substrate layer.
  • the wall film is arranged on the substrate layer, the substrate layer at the avoidance groove is not exposed.
  • the top film has a first filling portion that at least partially fills the avoidance groove, and the first filling portion covers the side of the avoidance groove. This can enhance the bonding strength between the wall film and the top film, so that the wall film and the top film are not easily pulled apart by the cutting stress during wafer cutting, thereby enhancing the structural reliability.
  • the minimum distance between the wall film on the side in the same direction as the cutting side and the inner wall of the cavity is in the range of 20 ⁇ m to 60 ⁇ m. Setting the minimum distance within the above range can better achieve miniaturization of the wafer-level packaging structure.
  • the filling groove is a V-shaped groove, a regular trapezoidal groove, an inverted trapezoidal groove or a rectangular groove.
  • the top film part material can enter various filling grooves well, and the second filling part can be fully connected with the wall surface of the filling groove to improve the bonding strength between the wall film and the top film.
  • the cavity and the filling groove are formed by exposure and development or laser drilling.
  • an embodiment of the present application provides an electronic device, including a circuit board and a wafer-level packaging structure of any of the above embodiments, wherein the wafer-level packaging structure is arranged on the circuit board.
  • an embodiment of the present application provides a method for manufacturing a wafer-level packaging structure, comprising the following steps:
  • a wall film is arranged on the substrate layer, wherein the wall film has cavities and first grooves which are distributed at intervals, and the edge of the cutting path passes through the first groove;
  • a top film is arranged on the wall film to obtain a wafer
  • the wafer is cut along the cutting path, and a portion of the first groove forms an avoidance groove of the wall film, thereby obtaining a wafer-level packaging structure.
  • the cutting knife when cutting the wafer along the cutting path, the cutting knife passes through the position of the top film and the substrate layer without touching the wall film.
  • the first groove of the wall film can avoid the cutting knife.
  • the first groove can block or reduce the cutting positive stress transmitted to the wall film near the cavity, reduce the delamination between the wall film and the substrate layer, make the wall film and the substrate layer better combined, better seal the cavity, and improve the structural reliability and production yield.
  • the wall film covers the electroplating line. During the process of forming and connecting the conductive pillars with pads, the wall film covers the electroplating line, which can reduce the situation of over-plating.
  • the electroplating line is located in the first groove.
  • the first groove of the wall film can avoid the cutting knife and reduce the delamination between the wall film and the substrate layer.
  • the top film has a second groove, the second groove is located in the cutting road, and the width of the second groove is less than or equal to The width of the cutting path.
  • the stress on the top film and the wall film is smaller, which reduces the wafer warping when cutting the wafer and reduces the risk of cracking and delamination.
  • the top film covers the cutting path and is arranged opposite to the electroplating line.
  • the first groove of the wall film can avoid the cutting knife, and the first groove can block or reduce the cutting positive stress transmitted to the wall film near the cavity, thereby reducing the delamination between the wall film and the substrate layer.
  • part of the material of the top film is filled in the first groove, which can enhance the bonding strength between the wall film and the top film, so that the wall film and the top film are not easily pulled apart by the cutting stress during wafer cutting, thereby enhancing the structural reliability.
  • the wall film is formed by laminating, exposing and developing on the substrate layer
  • the top film is formed by laminating, exposing and developing on the wall film.
  • the wall film is formed by pasting a film on the base material layer and punching holes with a laser
  • the top film is formed by pasting a film on the wall film and punching holes with a laser
  • the filling groove is formed by exposure and development, and a first mask is configured in the exposure step, and the width of the first mask in the area corresponding to the filling groove is smaller than the minimum resolution width of the material of the wall film.
  • a filling groove with a depth smaller than the thickness of the wall film can be formed on the wall film.
  • FIG1 is a top view of a partial structure of a wafer in the related art
  • FIG2 are respectively a cross-sectional view of the wafer of FIG1 along line A-A when it is not cut, and a cross-sectional view of the wafer-level packaging structure obtained by cutting;
  • FIG3 are cross-sectional views of a wafer before and after cutting to obtain a wafer-level packaging structure in another related art, respectively;
  • FIG4 is a top view of a portion of the structure of a wafer provided in an embodiment of the present application.
  • FIG5 are respectively a cross-sectional view of the wafer of FIG4 along the B-B line when it is not cut, and a cross-sectional view of the wafer-level packaging structure obtained by cutting;
  • FIG6 (a) and (b) are cross-sectional views of a wafer before and after cutting to obtain a wafer-level packaging structure provided by another embodiment of the present application, respectively;
  • FIG. 7 are schematic structural diagrams of different steps of setting a wall film on a substrate layer
  • FIG8 are schematic diagrams of structures of different steps of setting a top film on a wall film
  • FIG9 (a) and (b) are cross-sectional views of a wafer before and after cutting to obtain a wafer-level packaging structure provided by another embodiment of the present application, respectively;
  • FIG10 (a) and (b) are cross-sectional views of a wafer before and after cutting to obtain a wafer-level packaging structure provided by another embodiment of the present application, respectively;
  • FIG. 11 are cross-sectional views of a wafer provided in another embodiment of the present application before and after cutting to obtain a wafer-level packaging structure, respectively.
  • connection can be a detachable connection or a non-detachable connection;
  • length can be a detachable connection or a non-detachable connection;
  • length can be a detachable connection or a non-detachable connection;
  • length can be a detachable connection or a non-detachable connection;
  • length can be a detachable connection or a non-detachable connection;
  • length length, “width”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside” and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application.
  • first and second are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as “first” and “second” may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of “multiple” is two or more, unless otherwise clearly and specifically defined. The character “/” in this article generally indicates that the objects associated with each other are in an “or” relationship.
  • references to "one embodiment” or “some embodiments” etc. described in this specification mean that a particular feature, structure or characteristic described in conjunction with the embodiment is included in one or more embodiments of the present application.
  • the phrases “in one embodiment”, “in some embodiments”, “in some other embodiments”, “in some other embodiments”, etc. appearing in different places in this specification do not necessarily all refer to the same embodiment, but mean “one or more but not all embodiments", unless otherwise specifically emphasized in other ways.
  • the terms “including”, “comprising”, “having” and their variations all mean “including but not limited to”, unless otherwise specifically emphasized in other ways.
  • a wall film 2 and a top film 3 are sequentially arranged on the substrate layer 1, the wall film 2 has a cavity 2a, and the substrate layer 1 and the top film 3 are respectively covered at the upper and lower ends of the cavity 2a.
  • a large-area wall film 2 support and a small-area cavity 2a design are usually adopted, which will occupy a large area and limit the reduction of the size of the packaging structure.
  • the top film 3 In the process of setting the top film 3 on the wall film 2, the top film 3 is in a semi-cured state, the thickness of the top film 3 will be flattened to a certain extent, and part of the top film 3 material will be squeezed into the cavity 2a. If a wall film 2 with an overly large area and a cavity 2a with a small area is used, more top film 3 material will be squeezed into the cavity 2a, and the top film 3 is easy to sink and touch the functional device in the cavity 2a (not shown), thereby affecting the performance of the functional device.
  • the production yield and application reliability of the conventional wafer-level packaging structure are poor.
  • FIG1 schematically shows two small chips C on a wafer.
  • a cutting path 4 of a certain width between the small chips C.
  • a cutting knife 4a is used to cut the wafer along the cutting path 4 to separate a single small chip (i.e., wafer-level packaging structure) C. This is wafer cutting.
  • the related art provides a wafer-level packaging structure, including a substrate layer 1, a wall film 2 and a top film 3 stacked in sequence, and the wall film 2 has a cavity 2a.
  • the wall film 2 and the top film 3 are both covered on the cutting road 4.
  • the cutting positive stress during wafer cutting can easily cause delamination between the wall film 2 and the substrate layer 1, which will generate a tearing force on the wall film 2, causing the wall film 2 to tear and fail, and even the cavity 2a is not airtight.
  • the related art provides another wafer-level packaging structure, including a substrate layer 1′, a wall film 2′ and a top film 3′ which are stacked in sequence, and the wall film 2′ has a cavity 2a′.
  • the top film 3′ is provided with a groove 3a′ at the cutting path 4′, and only the wall film 2′ covers the cutting path 4′.
  • the positive stress of cutting can easily cause the delamination between the wall film 2′ and the substrate layer 1′, which will generate a tearing force on the wall film 2′, causing the wall film 2′ to tear and fail, and even the cavity 2a′ is not airtight.
  • the width of the groove 3a′ is greater than the width of the cutting path 4′, which reduces the bonding area between the wall film 2′ and the top film 3′, and the wall film 2′ and the top film 3′ are easily delaminated.
  • the top film 3′ is formed by exposure and development, the developer can easily attack the contact position between the wall film 2′ and the top film 3′, causing the wall film 2′ and the top film 3′ to delaminate.
  • an embodiment of the present application provides a wafer-level packaging structure 100, including: a substrate layer 10, a wall film 20 and a top film 30 stacked in sequence.
  • the wafer-level packaging structure 100 has a cutting side surface 100a, and the cutting side surface 100a is formed on the same side surface of the substrate layer 10 and the top film 30.
  • the wall film 20 has a cavity 21 for placing a functional device (not shown in the figure), and the substrate layer 10 and the top film 30 are respectively covered at opposite ends 211 of the cavity 21.
  • the wall film 20 has an avoidance groove 22 on one side in the same direction as the cutting side surface 100a, and the side surface 221 of the avoidance groove 22 is spaced apart from the cutting side surface 100a (the spacing distance is d1).
  • the wafer-level packaging structure 100 can be used for wafer-level packaging of SAW filters or other similar devices.
  • the functional device placed in the cavity 21 of the wafer-level packaging structure 100 is an interdigital transducer.
  • the substrate layer 10 is a substrate made of piezoelectric effect material.
  • the wall film 20 and the top film 30 can be made of polymers (such as polyimide, epoxy resin), silicon or glass.
  • the wafer-level packaging structure 100 can also be used in micro electro mechanical systems (MEMS). Fabrication of MEMS chips.
  • the surface that contacts the cutting blade 40a during wafer cutting and is formed on the wafer-level packaging structure 100 is the cutting side surface 100a.
  • the cutting side surface 100a is formed on the same side surface of the base material layer 10 and the top film 30, that is, when the wafer is cut, the cutting blade 40a contacts the base material layer 10 and the top film 30, but does not contact the wall film 20, and the cutting side surface 100a is the side surface 10a of the base material layer 10 and the side surface 30a of the top film 30.
  • the cavity 21 of the wall film 20 can be understood as an opening, and the opposite ends of the opening are ports.
  • the wall film 20 is sandwiched between the substrate layer 10 and the top film 30, and the two ports are covered by the substrate layer 10 and the top film 30.
  • the top film 30 can be partially collapsed at the corresponding port, or the top film 30 is not deformed and collapsed.
  • the wall film 20 can be provided with a plurality of cavities 21, and each cavity 21 can be placed with a functional device.
  • the plurality of cavities 21 can be distributed on the wall film 20 in a predetermined manner.
  • the side of the avoidance groove 22 refers to the side surface of the avoidance groove 22 in the direction perpendicular to the cutting side surface 100a.
  • the top film 30 can be a single-layer or multi-layer material.
  • the wafer-level packaging structure 100 provided in the embodiment of the present application comprises a substrate layer 10, a wall film 20 and a top film 30 which are stacked in sequence.
  • the wall film 20 has an avoidance groove 22 on the side in the same direction as the cutting side surface 100a, and the side surface 221 of the avoidance groove 22 is spaced from the cutting side surface 100a.
  • the cutting knife 40a passes through the position of the top film 30 and the substrate layer 10 without touching the wall film 20.
  • the avoidance groove 22 of the wall film 20 can avoid the cutting knife 40a.
  • the avoidance groove 22 can block or reduce the transmission of the cutting positive stress to the wall film 20 near the cavity 21, reduce the delamination between the wall film 20 and the substrate layer 10, make the wall film 20 and the substrate layer 10 better combined, make the cavity 21 more sealed, and improve the structural reliability and production yield.
  • the distance d1 between the side 221 of the avoidance groove 22 and the cutting side 100a ranges from 2 ⁇ m to 10 ⁇ m.
  • the distance d1 between the side 221 of the avoidance groove 22 and the cutting side 100a is the width of the avoidance groove 22 in the direction perpendicular to the cutting side 100a.
  • the width of the avoidance groove 22 is set to be small so that the cutting blade 40a does not touch the wall film 20 during wafer cutting.
  • the distance d1 between the side surface 221 of the avoidance groove 22 and the cutting side surface 100 a may be 2 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 9 ⁇ m, 10 ⁇ m, etc., which can be set as required.
  • the avoidance groove 22 is arranged through the wall film 20 along the thickness direction of the wall film 20, that is, when the wall film 20 is arranged on the substrate layer 10, the substrate layer 10 at the avoidance groove 22 is exposed.
  • the avoidance groove 22 is formed by extending the top surface of the wall film 20 to a predetermined depth, and the bottom surface of the avoidance groove 22 is spaced apart from the substrate layer 10.
  • the top surface of the wall film 20 refers to the side of the wall film 20 that contacts the top film 30.
  • the bottom surface of the avoidance groove 22 refers to the side of the avoidance groove 22 that is close to the substrate layer 10.
  • the top film 30 has a first filling portion 31 that at least partially fills the avoidance groove 22, and the first filling portion 31 covers the side of the avoidance groove 22.
  • the top film 30 When the top film 30 is set on the wall film 20, the top film 30 has a certain fluidity and ductility, and part of the material of the top film 30 can be squeezed into the avoidance groove 22, that is, the first filling portion 31 enters the avoidance groove 22 and covers the side of the avoidance groove 22, and the first filling portion 31 and the side of the avoidance groove 22 have a certain overlap.
  • the developer is not easy to attack the contact position between the wall film 20 and the top film 30. It can enhance the bonding force between the wall film 20 and the top film 30, so that the wall film 20 and the top film 30 are not easily pulled apart by the cutting stress during wafer cutting, thereby improving the structural reliability.
  • the top surface of the wall film 20 between the cavity 21 and the avoidance groove 22 has a filling groove 23, the depth of the filling groove 23 is less than the thickness of the wall film 20, and the top film 30 has a second filling portion 32 that is at least partially filled in the filling groove 23.
  • the top surface of the wall film 20 refers to the side of the wall film 20 that contacts the top film 30.
  • the depth direction of the filling groove 23 is the same as the thickness direction of the wall film 20, which is the up and down direction in FIG5 .
  • the top film 30 When the top film 30 is set on the wall film 20, the top film 30 has a certain fluidity and ductility.
  • the top film 30 can be partially squeezed into the filling groove 23, that is, the second filling part 32 enters the filling groove 23, and the second filling part 32 is fully connected to the wall surface of the filling groove 23, increasing the bonding area between the wall film 20 and the top film 30 to improve the bonding strength.
  • the wafer When the wafer is cut, it can block or reduce the shear force in the direction perpendicular to the cutting side 100a, reduce the stress concentration effect, and the wall film 20 and the top film 30 are not easily pulled apart by the cutting stress, thereby improving the structural reliability and meeting the miniaturization of the wafer-level packaging structure 100.
  • the material of the top film 30 at the cavity 21 sinks or does not sink within an acceptable range, so that the functional device in the cavity 21 can work normally without being affected.
  • the filling groove 23 can be set to one or more, and accordingly, the top film 30 has one or more second filling parts 32 filled in the corresponding filling groove 23.
  • the wall film 2 is connected to the inner side 2b of the cavity 2a on the same side as the cutting side.
  • the minimum spacing d2' of the wall is usually in the range of 60 ⁇ m to 100 ⁇ m. Only when the minimum spacing d2' is met can the structure be safe, and a certain bonding force can be formed between the wall film 2 and the top film 3 to avoid delamination of the wall film 2 and the top film 3 during wafer cutting. If the minimum spacing d2' is less than 60 ⁇ m, the wall film 2 and the top film 3 are easily pulled apart and fail due to the cutting stress during wafer cutting, which shows that the wafer-level packaging structure of the related technology is difficult to be further miniaturized.
  • the top surface of the wall film 20 between the cavity 21 and the avoidance groove 22 has a filling groove 23, the depth of the filling groove 23 is less than the thickness of the wall film 20, and the top film 30 has a second filling portion 32 at least partially filled in the filling groove 23.
  • the minimum distance d2 between the wall film 20 and the inner wall of the cavity 21 on the side 221 in the same direction as the cutting side surface 100a is in the range of 20 ⁇ m to 60 ⁇ m.
  • the minimum distance d2 between the side 221 of the wall film 20 in the same direction as the cutting side 100a and the inner wall of the cavity 21 refers to the width of the local area of the wall film 20 with the filling groove 23 in the direction perpendicular to the cutting side 100a.
  • the minimum distance d2 between the wall film 20 on the side 221 in the same direction as the cutting side 100a and the inner wall of the cavity 21 is in the range of 30 ⁇ m to 50 ⁇ m, which can better meet the miniaturization of the wafer-level packaging structure 100 and form a good bonding force between the wall film 20 and the top film 30.
  • the minimum distance d2 between the wall film 20 on the side 221 in the same direction as the cutting side 100a and the inner wall of the cavity 21 can be 30 ⁇ m, 35 ⁇ m, 40 ⁇ m, 45 ⁇ m, 50 ⁇ m, etc.
  • the filling groove 23 can be a V-shaped groove, a regular trapezoidal groove, an inverted trapezoidal groove or a rectangular groove.
  • the regular trapezoidal groove refers to a groove structure with a trapezoidal cross section and a bottom side of the trapezoid longer than the top side.
  • the inverted trapezoidal groove refers to a groove structure with a trapezoidal cross section and a bottom side of the trapezoid shorter than the top side.
  • top film 30 When the top film 30 is arranged on the wall film 20 , part of the material of the top film 30 can enter the various filling grooves 23 well, and the second filling portion 32 can be fully connected with the wall surface of the filling groove 23 to enhance the bonding force between the wall film 20 and the top film 30 .
  • the cavity 21, the avoidance groove 22 and the filling groove 23 are formed by exposure and development or laser drilling.
  • Exposure and development is to expose the photosensitive polymer of the wall film 20 or the top film 30 to produce a photochemical reaction, change the solubility in the developer, use the developer to dissolve the unnecessary part of the wall film 20 or the top film 30, and transfer the pattern on the mask to the wall film 20 or the top film 30.
  • Laser drilling is to use a high-power laser beam to irradiate the processed substrate, so that the processed substrate is instantly heated to the vaporization temperature, evaporated to form holes or cavities.
  • an embodiment of the present application provides a wafer-level packaging structure 100, comprising: a substrate layer 10, a wall film 20 and a top film 30 stacked in sequence.
  • the wafer-level packaging structure 100 has a cutting side surface 100a.
  • the cutting side surface 100a is formed on the same side surface of the substrate layer 10 and the top film 30; or, the cutting side surface 100a is formed on the same side surface of the substrate layer 10, the wall film 20 and the top film 30.
  • the wall film 20 has a cavity 21 for placing a functional device (not shown), and the substrate layer 10 and the top film 30 are respectively covered at opposite ends 211 of the cavity 21.
  • the top surface of the wall film 20 between the cavity 21 and the cutting side surface 100a has a filling groove 23, and the top film 30 has a second filling portion 32 that at least partially fills the filling groove 23.
  • the top surface of the wall film 20 refers to the side of the wall film 20 that contacts the top film 30 .
  • the cutting side surface 100a is formed on the same side surface of the base material layer 10 and the top film 30, that is, when the wafer is cut, the cutting blade 40a is in contact with the base material layer 10 and the top film 30, but not with the wall film 20.
  • the cutting side surface 100a is formed on the same side surface of the base material layer 10, the wall film 20 and the top film 30, that is, when the wafer is cut, the cutting blade 40a is in contact with the base material layer 10, the wall film 20 and the top film 30.
  • the wafer-level packaging structure 100 provided in the embodiment of the present application includes a substrate layer 10, a wall film 20 and a top film 30 stacked in sequence.
  • the top film 30 When the top film 30 is arranged on the wall film 20, the top film 30 has a certain fluidity and ductility, and the top film 30 can be partially squeezed into the filling groove 23, that is, the second filling part 32 enters the filling groove 23, and the second filling part 32 is fully connected to the wall surface of the filling groove 23, increasing the bonding area between the wall film 20 and the top film 30 to improve the bonding strength, and can block or reduce the shear force in the direction perpendicular to the cutting side 100a when the wafer is cut.
  • the wall film 20 and the top film 30 are not easily pulled apart by the cutting stress, thereby improving the structural reliability and meeting the miniaturization of the wafer-level packaging structure 100.
  • the material of the top film 30 at the cavity 21 sinks or does not sink within an acceptable range, so that the functional device in the cavity 21 can work normally without being affected.
  • an embodiment of the present application provides an electronic device, including a circuit board and a wafer-level packaging structure 100 according to any of the above embodiments, wherein the wafer-level packaging structure 100 is disposed on the circuit board.
  • the electronic devices can be mobile phones, tablet computers, wearable devices, cameras, multimedia players, e-book readers, personal computers, laptops, headphones, speakers, large-screen display devices, vehicle-mounted devices, etc.
  • the wafer-level packaging structure 100 is applied to a SAW filter, which is disposed on a circuit board of a mobile phone to filter unnecessary signals and noises and improve the quality of received signals.
  • a SAW filter which is disposed on a circuit board of a mobile phone to filter unnecessary signals and noises and improve the quality of received signals.
  • the electronic device provided in the embodiment of the present application has the above-mentioned wafer-level packaging structure 100 and has the same technical effect.
  • the embodiment of the present application provides a method for manufacturing a wafer-level packaging structure 100, comprising the following steps:
  • a substrate layer 10 is provided, on which a plating line 11 and a pad 12 connected to each other are provided, and the plating line 11 is located in a cutting path 40;
  • a wall film 20 is disposed on the substrate layer 10 , and the wall film 20 has cavities 21 and first grooves 22 a that are spaced apart, and the edge of the cutting path 40 passes through the first groove 22 a ;
  • a top film 30 is disposed on the wall film 20 to obtain a wafer
  • the wafer is cut along the cutting road 40, and a portion of the first groove 22a forms the avoidance groove 22 of the wall film 20, thereby obtaining a wafer-level packaging structure 100.
  • the cutting knife 40a when cutting the wafer along the cutting path 40, the cutting knife 40a passes through the position of the top film 30 and the substrate layer 10 without touching the wall film 20, and the first groove 22a of the wall film 20 can avoid the cutting knife 40a.
  • the first groove 22a can block or reduce the cutting positive stress transmitted to the wall film 20 near the cavity 21, reduce the delamination between the wall film 20 and the substrate layer 10, make the wall film 20 and the substrate layer 10 better combined, and the cavity 21 is more sealed, thereby improving the structural reliability and production yield.
  • the electroplating line 11 on the substrate layer 10 is connected to a plurality of pads 12, a first opening 24 is respectively arranged at each pad 12 on the wall film 20, and a second opening 34 is respectively arranged at each pad 12 on the top film 30, and the pad 12, the first opening 24 and the second opening 34 are respectively arranged, and the first opening 24 and the second opening 34 are correspondingly connected.
  • the plated metal is used as the anode, the electroplating line 11 and the pad 12 are electrically connected and used as the cathode, the pad 12 and the anode are placed in the electroplating solution, and a predetermined power supply is connected to form a conductive column (not shown) filled in the first opening 24 and the second opening 34 and connected to the pad 12.
  • the conductive column can be made of copper or other metals.
  • the end of the conductive column exposed from the top film 30 is used to connect the solder joint (not shown), and the solder joint is used to connect to the external circuit.
  • the solder joint can be made of tin or other metals and can be set to a spherical or other shape.
  • the electroplating line 11 includes a main line 111 and a plurality of branch lines 112 connected to the main line 111 .
  • the main line 111 is located in the cutting path 40 .
  • the branch lines 112 are used to connect the main line 111 and the pads 12 adjacent to the branch lines 112 .
  • the wafer-level packaging structure 100 is applied to a SAW filter, and the substrate layer 10 having the electroplating lines 11 and the pads 12 is manufactured using a conventional front-end wafer manufacturing process.
  • the first way to set the wall film 20 at the cutting path 40 refers to (a) in FIG. 5 , the wall film 20 covers the electroplating line 11. During the process of forming the conductive pillar connected to the pad 12, the wall film 20 covers the electroplating line 11, and the electroplating liquid will not contact the electroplating line 11 too much, so as to seal and protect the electroplating line 11 and reduce the overflow plating.
  • the second implementation method of setting the wall film 20 at the cutting path 40 Referring to FIG9 , the electroplating line 11 is located in the first groove 22a.
  • the first groove 22a of the wall film 20 can avoid the cutting knife 40a, and the first groove 22a can block or reduce the cutting positive stress transmitted to the wall film 20 near the cavity 21, thereby reducing the delamination between the wall film 20 and the substrate layer 10.
  • the first implementation for setting the top film 30 at the cutting path 40 Referring to (a) in FIG. 5 , the top film 30 has a second groove 33, the second groove 33 is located in the cutting path 40, and the width d3 of the second groove 33 is less than or equal to the width d4 of the cutting path 40.
  • the width d3 of the second groove 33 is less than the width d4 of the cutting path 40, only the two side edges of the second groove 33 of the top film 30 are affected by the cutting blade 40a, and the cutting blade 40a cuts off the two side edges of the second groove 33, and makes a larger bonding area between the wall film 20 and the top film 30 to improve the bonding strength.
  • the cutting blade 40a does not act on the top film 30 when cutting the wafer.
  • the stress of the top film 30 and the wall film 20 is smaller when cutting the wafer, which reduces the warping of the wafer when cutting the wafer, and reduces the risk of cracking and delamination.
  • the second groove 33 of the wall film 20 and the cutting path 40 are arranged correspondingly, which can improve the feasibility of electroplating, ball implantation, cutting, and wafer testing (chip probing, CP).
  • the second implementation method of setting the top film 30 at the cutting street 40 Referring to FIG9 , the top film 30 covers the cutting street 40 and is arranged opposite to the electroplating line 11.
  • the first groove 22a of the wall film 20 can avoid the cutting knife 40a, and the first groove 22a can block or reduce the cutting positive stress transmitted to the wall film 20 near the cavity 21, thereby reducing the delamination between the wall film 20 and the substrate layer 10.
  • the two implementations of setting the wall film 20 at the cutting road 40 and the two implementations of setting the top film 30 at the cutting road 40 can be used in any combination.
  • the wall film 20 covers the electroplating line 11
  • the top film 30 has a second groove 33
  • the second groove 33 is located in the cutting road 40.
  • the electroplating line 11 is located in the first groove 22a
  • the top film 30 covers the cutting road 40 and is arranged opposite to the electroplating line 11.
  • the electroplating line 11 is located in the first groove 22a, and the top film 30 has a second groove 33, and the second groove 33 is located in the cutting road 40, and the first groove 22a and the second groove 33 are connected.
  • the wall film 20 covers the electroplating line 11, and the top film 30 covers the cutting road 40 and is arranged opposite to the electroplating line 11.
  • the top film 30 when the top film 30 is disposed on the wall film 20, part of the material of the top film 30 is filled in the first groove 22a.
  • the top film 30 When the top film 30 is disposed on the wall film 20, the top film 30 has a certain fluidity and ductility, and the top film 30 can be partially squeezed into the first groove 22a, and part of the top film 30 enters the first groove 22a and covers the side of the first groove 22a.
  • the developer is not easy to attack the contact position between the wall film 20 and the top film 30.
  • the bonding force between the wall film 20 and the top film 30 can be improved, so that the wall film 20 and the top film 30 are not easily pulled apart by the cutting stress when the wafer is cut, thereby improving the structural reliability.
  • the first way to form holes on the film is: the wall film 20 is formed by laminating, exposing and developing on the substrate layer 10, and the top film 30 is formed by laminating, exposing and developing on the wall film 20. Exposure and development is to expose the photosensitive polymer of the wall film 20 or the top film 30 to cause a photochemical reaction, change the solubility in the developer, use the developer to dissolve the unnecessary part of the wall film 20 or the top film 30, and transfer the pattern on the mask to the wall film 20 or the top film 30.
  • photosensitive polymers are divided into positive photoresists and negative photoresists according to their solubility after exposure.
  • the exposed part of the positive photoresist dissolves in the developer, and the unexposed part of the positive photoresist solidifies.
  • the unexposed part of the negative photoresist dissolves in the developer, and the exposed part of the negative photoresist solidifies.
  • the photosensitive polymer adopts a negative photoresist
  • a first mask plate 210 for molding the wall film 20 and a second mask plate 220 for molding the top film 30 are configured.
  • the first groove 22a and the cavity 21 on the first mask plate 210 corresponding to the wall film 20 are set as a light-shielding area 211, and the area that needs molding and curing is set as a light-transmitting area 212.
  • the second groove 33 on the second mask plate 220 corresponding to the top film 30 is set as a light-shielding area 221, and the area that needs molding and curing is set as a light-transmitting area 222.
  • the film when forming the wall film 20, the film is first pasted on the substrate layer 10; in conjunction with (c) in FIG7 , the initial wall film 20 is then exposed under the first mask plate 210, and the negative photoresist corresponding to the first groove 22a and the cavity 21 is not exposed; in conjunction with (d) in FIG7 , the unexposed portion is finally dissolved in the developer, thereby manufacturing the wall film 20 having the first groove 22a and the cavity 21.
  • the film when forming the top film 30, the film is first pasted on the wall film 20; in conjunction with (b) in FIG8 , the initial top film 30 is then exposed under the second mask plate 220, and the negative photoresist corresponding to the second groove 33 is not exposed; in conjunction with (c) in FIG8 , the unexposed portion is finally dissolved in the developer, thereby manufacturing the top film 30 having the second groove 33.
  • the photosensitive polymer uses a positive photoresist, and is configured with a first mask plate 210 for molding the wall film 20 and a second mask plate 220 for molding the top film 30.
  • the first groove 22a and the cavity 21 on the first mask plate 210 corresponding to the wall film 20 are set as light-transmitting areas, and the areas that need molding and curing are set as light-shielding areas;
  • the second groove 33 on the second mask plate 220 corresponding to the top film 30 is set as a light-transmitting area, and the areas that need molding and curing are set as light-shielding areas.
  • the molding process is similar and will not be repeated.
  • the second method of forming a cavity on the film is: the wall film 20 is formed by laminating the substrate layer 10 and punching holes with a laser, and the top film 30 is formed by laminating the wall film 20 and punching holes with a laser.
  • Laser punching is to irradiate the processed substrate with a high-power laser beam, so that the processed substrate is instantly heated to the vaporization temperature, and evaporates to form holes or cavities.
  • the filling groove 23 is formed by exposure and development, and a first mask plate 210 is configured in the exposure step, and the width d5 of the first mask plate 210 in the area 211a corresponding to the filling groove 23 is smaller than the minimum resolution width of the material of the wall film 20.
  • This solution can form a filling groove 23 on the wall film 20 with a depth smaller than the thickness of the wall film 20.
  • the minimum resolution width of the wall film 20 material refers to the minimum width size of the hole or solid area that can be produced when the wall film 20 is produced by exposure and development.
  • the photosensitive polymer uses a negative resist
  • the first mask plate 210 is set as a light shielding area 211a at the filling groove 23 of the wall film 20.
  • the minimum resolution width of the wall film 20 material is 20um
  • the width of the light shielding area 211a corresponding to the filling groove 23 on the first mask plate 210 is set to 5um to 15um.
  • the light shielding area 211a with a width lower than the minimum resolution width of the wall film 20 material is used for shielding, the light sources on both sides of the light shielding area 211a are scattered and reflected, so that the bottom material of the wall film 20 corresponding to the light shielding area 211a is solidified, but the top of the wall film 20 at this position is blocked and cannot be effectively photocured, thereby forming a wall film 20 with a depth deeper than the wall film 20.
  • the thickness of the filling groove 23 is small.
  • the width of the light shielding area on the first mask plate 210 corresponding to the filling groove 23 of the wall film 20 can be 5um, 8um, 10um, 12um, 15um, etc.
  • the photosensitive polymer uses positive resist
  • the filling groove 23 corresponding to the wall film 20 on the first mask plate 210 is set as a light-transmitting area.
  • a filling groove 23 with a depth smaller than the thickness of the wall film 20 can also be formed on the wall film 20.
  • the top film 30 is arranged on the wall film 20, so that part of the top film 30 is squeezed into the filling groove 23, that is, the second filling portion 32 enters the filling groove 23, and the second filling portion 32 is fully connected to the wall surface of the filling groove 23, thereby increasing the bonding area between the wall film 20 and the top film 30 to enhance the bonding strength.
  • the shear force in the direction perpendicular to the cutting side surface 100a can be blocked or reduced, and the wall film 20 and the top film 30 are not easily pulled apart by the cutting stress.

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Abstract

Provided in the present application are a wafer-level packaging structure (100) and a manufacturing method therefor, and an electronic device. The wafer-level packaging structure (100) comprises a substrate layer (10), a wall film (20) and a top film (30), which are sequentially stacked, wherein the wall film (20) is provided with an avoidance groove (22) on the side in the same direction as a cutting side surface (100a), and a side surface (221) of the avoidance groove (22) and the cutting side surface (100a) are spaced apart from each other. During the cutting of a wafer, a cutter (40a) passes through the top film (30) and the substrate layer (10) without touching the wall film (20), the avoidance groove (22) of the wall film (20) can avoid the cutter (40a), and the avoidance groove (22) can block or reduce the transmission of a cutting normal stress to the wall film (20) near a cavity (21), such that layering between the wall film (20) and the substrate layer (10) is reduced, the wall film (20) and the substrate layer (10) are bonded better, and the sealing performance of the cavity (21) is better, thereby improving the structural reliability and production yield. When the top film (30) is arranged on the wall film (20), the top film (30) can be partially squeezed into a filling groove (23) of the wall film (20), such that a bonding area between the wall film (20) and the top film (30) is increased to improve the bonding strength, and during the cutting of a wafer, a shearing force in a direction perpendicular to the cutting side surface (100a) can be blocked or reduced, thereby satisfying miniaturization of the wafer-level packaging structure (100).

Description

一种晶圆级封装结构及其制作方法、电子设备Wafer-level packaging structure and manufacturing method thereof, and electronic device
本申请要求于2022年10月29日提交国家知识产权局、申请号为202211352556.8、申请名称为“一种晶圆级封装结构及其制作方法、电子设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the State Intellectual Property Office on October 29, 2022, with application number 202211352556.8 and application name “A wafer-level packaging structure, its manufacturing method, and electronic device”, all contents of which are incorporated by reference in this application.
技术领域Technical Field
本申请实施例涉及晶圆级封装结构及制作技术领域,尤其涉及一种晶圆级封装结构及其制作方法、电子设备。The embodiments of the present application relate to the field of wafer-level packaging structure and manufacturing technology, and in particular, to a wafer-level packaging structure and a manufacturing method thereof, and an electronic device.
背景技术Background technique
声表面波(surface acoustic wave,SAW)滤波器是一种无源的滤波器,广泛用于无线通讯领域。SAW滤波器包括压电材料基材层和设于基材层上的多对叉指换能器(interdigital transducer,IDT)。在一对叉指换能器接入高频电信号,基材层的表面就会产生机械振动并激发出与外加电信号频率相同的表面声波,表面声波会沿基材层表面传播。另一对叉指换能器可检测出声表面波并将其转换成电信号。SAW滤波器能过滤不必要的信号及杂讯,提升收讯品质。Surface acoustic wave (SAW) filter is a passive filter widely used in the field of wireless communications. SAW filter includes a piezoelectric material substrate layer and multiple pairs of interdigital transducers (IDT) arranged on the substrate layer. When a pair of interdigital transducers are connected to a high-frequency electrical signal, the surface of the substrate layer will produce mechanical vibrations and excite surface acoustic waves with the same frequency as the external electrical signal, and the surface acoustic waves will propagate along the surface of the substrate layer. Another pair of interdigital transducers can detect the surface acoustic waves and convert them into electrical signals. SAW filters can filter out unnecessary signals and noise, and improve the quality of signal reception.
SAW滤波器或其他类似器件可采用晶圆级封装(wafer level package,WLP),通过贴膜设备在基材层表面贴上墙膜和顶膜,形成一个用于放置功能器件的空腔,采用电镀等工艺将芯片的焊盘引出器件表面,完成器件的封装。在晶圆上有几百至数万颗小芯片,小芯片之间有一定宽度的切割道,采用切割刀在切割道切割,分离出单颗小芯片。晶圆切割正应力容易造成墙膜和基材层之间的分层,墙膜被撕开失效,存在空腔不封闭的可能,结构可靠性较弱。SAW filters or other similar devices can be packaged at the wafer level (WLP). The wall film and top film are pasted on the surface of the substrate layer by film pasting equipment to form a cavity for placing functional devices. The chip pads are brought out of the device surface by electroplating and other processes to complete the device packaging. There are hundreds to tens of thousands of small chips on the wafer. There are cutting paths of a certain width between the small chips. A cutting knife is used to cut along the cutting paths to separate single small chips. The positive stress of wafer cutting can easily cause delamination between the wall film and the substrate layer. The wall film is torn and fails. There is a possibility that the cavity is not closed, and the structural reliability is weak.
发明内容Summary of the invention
本申请实施例提供一种晶圆级封装结构及其制作方法、电子设备,解决了在晶圆级封装结构的制作过程中,墙膜和基材层之间容易分层的问题。The embodiments of the present application provide a wafer-level packaging structure and a manufacturing method thereof, and an electronic device, which solve the problem of easy delamination between the wall film and the substrate layer during the manufacturing process of the wafer-level packaging structure.
本申请实施例采用如下技术方案:The embodiment of the present application adopts the following technical solution:
第一方面,本申请实施例提供一种晶圆级封装结构,包括:依次层叠设置的基材层、墙膜和顶膜。晶圆级封装结构具有切割侧面,切割侧面形成于基材层和顶膜的同一侧表面上。墙膜具有用于放置功能器件的空腔,基材层和顶膜分别盖设于空腔的相对两端。墙膜在和切割侧面同向的一侧具有避让槽,避让槽的侧面和切割侧面间隔设置。In a first aspect, an embodiment of the present application provides a wafer-level packaging structure, comprising: a substrate layer, a wall film, and a top film stacked in sequence. The wafer-level packaging structure has a cutting side, and the cutting side is formed on the same side surface of the substrate layer and the top film. The wall film has a cavity for placing functional devices, and the substrate layer and the top film are respectively covered at opposite ends of the cavity. The wall film has an avoidance groove on one side in the same direction as the cutting side, and the side of the avoidance groove is spaced apart from the cutting side.
本申请实施例提供的晶圆级封装结构,包括依次层叠设置的基材层、墙膜和顶膜,墙膜在和切割侧面同向的一侧具有避让槽,避让槽的侧面和切割侧面间隔设置。在晶圆切割时,切割刀经过顶膜和基材层的位置而不触碰墙膜,墙膜的避让槽能避让切割刀,避让槽可阻挡或降低切割正应力传递至空腔附近的墙膜,降低墙膜和基材层之间分层,使墙膜和基材层更好地结合,空腔封闭性更佳,提升结构可靠性和生产良率。The wafer-level packaging structure provided by the embodiment of the present application includes a substrate layer, a wall film and a top film which are stacked in sequence, and the wall film has an avoidance groove on the side in the same direction as the cutting side, and the side of the avoidance groove is spaced apart from the cutting side. When the wafer is cut, the cutting knife passes through the position of the top film and the substrate layer without touching the wall film, and the avoidance groove of the wall film can avoid the cutting knife. The avoidance groove can block or reduce the transmission of the cutting positive stress to the wall film near the cavity, reduce the delamination between the wall film and the substrate layer, make the wall film and the substrate layer better combined, and make the cavity more sealed, thereby improving the structural reliability and production yield.
在一种可选实现方式中,避让槽的侧面和切割侧面的间距范围是2μm至10μm。避让槽的宽度设置得较小,在晶圆切割时切割刀不触碰墙膜即可。In an optional implementation, the distance between the side of the avoidance groove and the cutting side is in the range of 2 μm to 10 μm. The width of the avoidance groove is set small so that the cutting blade does not touch the wall film when the wafer is cut.
在一种可选实现方式中,避让槽沿墙膜的厚度方向贯穿墙膜设置,即在基材层上设置墙膜时,在避让槽处的基材层暴露。In an optional implementation, the avoidance groove is arranged through the wall film along the thickness direction of the wall film, that is, when the wall film is arranged on the substrate layer, the substrate layer at the avoidance groove is exposed.
在一种可选实现方式中,避让槽由墙膜的顶面延伸预定深度而成,避让槽的底面和基材层间隔设置。在基材层上设置墙膜时,在避让槽处的基材层不暴露。In an optional implementation, the avoidance groove is formed by extending the top surface of the wall film to a predetermined depth, and the bottom surface of the avoidance groove is spaced apart from the substrate layer. When the wall film is arranged on the substrate layer, the substrate layer at the avoidance groove is not exposed.
在一种可选实现方式中,顶膜具有至少部分填充于避让槽的第一填充部,第一填充部包覆于避让槽的侧面。能提升墙膜和顶膜的结合力,使得晶圆切割时墙膜和顶膜不容易被切割应力拉开,提升结构可靠性。In an optional implementation, the top film has a first filling portion that at least partially fills the avoidance groove, and the first filling portion covers the side of the avoidance groove. This can enhance the bonding strength between the wall film and the top film, so that the wall film and the top film are not easily pulled apart by the cutting stress during wafer cutting, thereby enhancing the structural reliability.
在一种可选实现方式中,在空腔和避让槽之间的墙膜的顶面具有填充槽,填充槽的深度小于墙膜的厚度,顶膜具有至少部分填充于填充槽的第二填充部。增加墙膜和顶膜间的结合面积以提升结合强度,墙膜和顶膜不容易被切割应力拉开,满足晶圆级封装结构小型化。In an optional implementation, a filling groove is provided on the top surface of the wall film between the cavity and the avoidance groove, the depth of the filling groove is less than the thickness of the wall film, and the top film has a second filling portion that at least partially fills the filling groove. The bonding area between the wall film and the top film is increased to improve the bonding strength, and the wall film and the top film are not easily pulled apart by the cutting stress, thereby meeting the miniaturization of the wafer-level packaging structure.
在一种可选实现方式中,墙膜在和切割侧面同向的一侧与空腔的内壁的最小间距范围是20μm至60μm。将该最小间距按以上范围设置,可使得晶圆级封装结构更好实现小型化。In an optional implementation, the minimum distance between the wall film on the side in the same direction as the cutting side and the inner wall of the cavity is in the range of 20 μm to 60 μm. Setting the minimum distance within the above range can better achieve miniaturization of the wafer-level packaging structure.
在一种可选实现方式中,填充槽为V型槽、正梯形槽、倒梯形槽或矩形槽。顶膜部分材料可 较好地进入各种填充槽,第二填充部能和填充槽的壁面充分连接,提升墙膜和顶膜的结合力。In an optional implementation, the filling groove is a V-shaped groove, a positive trapezoidal groove, an inverted trapezoidal groove or a rectangular groove. It can enter various filling grooves better, and the second filling part can be fully connected with the wall surface of the filling groove to enhance the bonding strength between the wall film and the top film.
在一种可选实现方式中,空腔、避让槽和填充槽通过曝光显影或激光打孔而成。In an optional implementation, the cavity, the avoidance groove and the filling groove are formed by exposure and development or laser drilling.
第二方面,本申请实施例提供一种晶圆级封装结构,包括:依次层叠设置的基材层、墙膜和顶膜。晶圆级封装结构具有切割侧面。切割侧面形成于基材层和顶膜的同一侧表面上;或,切割侧面形成于基材层、墙膜和顶膜的同一侧表面上。墙膜具有用于放置功能器件的空腔,基材层和顶膜分别盖设于空腔的相对两端。在空腔和切割侧面之间的墙膜的顶面具有填充槽,顶膜具有至少部分填充于填充槽的第二填充部。In a second aspect, an embodiment of the present application provides a wafer-level packaging structure, comprising: a substrate layer, a wall film, and a top film stacked in sequence. The wafer-level packaging structure has a cutting side. The cutting side is formed on the same side surface of the substrate layer and the top film; or, the cutting side is formed on the same side surface of the substrate layer, the wall film, and the top film. The wall film has a cavity for placing functional devices, and the substrate layer and the top film are respectively covered at opposite ends of the cavity. The top surface of the wall film between the cavity and the cutting side has a filling groove, and the top film has a second filling portion that at least partially fills the filling groove.
本申请实施例提供的晶圆级封装结构,包括依次层叠设置的基材层、墙膜和顶膜,在墙膜上设置顶膜时,顶膜有一定流动性和延展性,顶膜可部分挤进填充槽内,即第二填充部进入填充槽内,第二填充部和填充槽的壁面充分连接,增加墙膜和顶膜间的结合面积以提升结合强度,在晶圆切割时可阻挡或降低沿垂直于切割侧面的方向上的剪切力,墙膜和顶膜不容易被切割应力拉开,提升结构可靠性,满足晶圆级封装结构小型化。空腔处的顶膜材料在可接受范围内下陷或不下陷,使空腔中的功能器件能正常工作而不受影响。The wafer-level packaging structure provided by the embodiment of the present application includes a substrate layer, a wall film and a top film stacked in sequence. When the top film is set on the wall film, the top film has a certain fluidity and ductility, and the top film can be partially squeezed into the filling groove, that is, the second filling part enters the filling groove, and the second filling part and the wall surface of the filling groove are fully connected, increasing the bonding area between the wall film and the top film to improve the bonding strength. When the wafer is cut, the shear force in the direction perpendicular to the cutting side can be blocked or reduced. The wall film and the top film are not easily pulled apart by the cutting stress, which improves the structural reliability and meets the miniaturization of the wafer-level packaging structure. The top film material at the cavity sinks or does not sink within an acceptable range, so that the functional device in the cavity can work normally without being affected.
在一种可选实现方式中,墙膜在和切割侧面同向的一侧具有避让槽,避让槽的侧面和切割侧面间隔设置。在晶圆切割时,切割刀经过顶膜和基材层的位置而不触碰墙膜,墙膜的避让槽能避让切割刀,避让槽可阻挡或降低切割正应力传递至空腔附近的墙膜,降低墙膜和基材层之间分层,使墙膜和基材层更好地结合,空腔封闭性更佳,提升结构可靠性和生产良率。In an optional implementation, the wall film has an avoidance groove on the side in the same direction as the cutting side, and the side of the avoidance groove is spaced apart from the cutting side. When the wafer is cut, the cutting knife passes through the top film and the substrate layer without touching the wall film, and the avoidance groove of the wall film can avoid the cutting knife. The avoidance groove can block or reduce the positive stress of cutting from being transmitted to the wall film near the cavity, reduce the delamination between the wall film and the substrate layer, make the wall film and the substrate layer better combined, and make the cavity more sealed, thereby improving the structural reliability and production yield.
在一种可选实现方式中,避让槽的侧面和切割侧面的间距范围是2μm至10μm。避让槽的宽度设置得较小,在晶圆切割时切割刀不触碰墙膜即可。In an optional implementation, the distance between the side of the avoidance groove and the cutting side is in the range of 2 μm to 10 μm. The width of the avoidance groove is set small so that the cutting blade does not touch the wall film when the wafer is cut.
在一种可选实现方式中,避让槽沿墙膜的厚度方向贯穿墙膜设置,即在基材层上设置墙膜时,在避让槽处的基材层暴露。In an optional implementation, the avoidance groove is arranged through the wall film along the thickness direction of the wall film, that is, when the wall film is arranged on the substrate layer, the substrate layer at the avoidance groove is exposed.
在一种可选实现方式中,避让槽由墙膜的顶面延伸预定深度而成,避让槽的底面和基材层间隔设置。在基材层上设置墙膜时,在避让槽处的基材层不暴露。In an optional implementation, the avoidance groove is formed by extending the top surface of the wall film to a predetermined depth, and the bottom surface of the avoidance groove is spaced apart from the substrate layer. When the wall film is arranged on the substrate layer, the substrate layer at the avoidance groove is not exposed.
在一种可选实现方式中,顶膜具有至少部分填充于避让槽的第一填充部,第一填充部包覆于避让槽的侧面。能提升墙膜和顶膜的结合力,使得晶圆切割时墙膜和顶膜不容易被切割应力拉开,提升结构可靠性。In an optional implementation, the top film has a first filling portion that at least partially fills the avoidance groove, and the first filling portion covers the side of the avoidance groove. This can enhance the bonding strength between the wall film and the top film, so that the wall film and the top film are not easily pulled apart by the cutting stress during wafer cutting, thereby enhancing the structural reliability.
在一种可选实现方式中,墙膜在和切割侧面同向的一侧与空腔的内壁的最小间距范围是20μm至60μm。将该最小间距按以上范围设置,可使得晶圆级封装结构更好实现小型化。In an optional implementation, the minimum distance between the wall film on the side in the same direction as the cutting side and the inner wall of the cavity is in the range of 20 μm to 60 μm. Setting the minimum distance within the above range can better achieve miniaturization of the wafer-level packaging structure.
在一种可选实现方式中,填充槽为V型槽、正梯形槽、倒梯形槽或矩形槽。顶膜部分材料可较好地进入各种填充槽,第二填充部能和填充槽的壁面充分连接,提升墙膜和顶膜的结合力。In an optional implementation, the filling groove is a V-shaped groove, a regular trapezoidal groove, an inverted trapezoidal groove or a rectangular groove. The top film part material can enter various filling grooves well, and the second filling part can be fully connected with the wall surface of the filling groove to improve the bonding strength between the wall film and the top film.
在一种可选实现方式中,空腔和填充槽通过曝光显影或激光打孔而成。In an optional implementation, the cavity and the filling groove are formed by exposure and development or laser drilling.
第三方面,本申请实施例提供一种电子设备,包括电路板和上述任一实施例的晶圆级封装结构,晶圆级封装结构设于电路板上。In a third aspect, an embodiment of the present application provides an electronic device, including a circuit board and a wafer-level packaging structure of any of the above embodiments, wherein the wafer-level packaging structure is arranged on the circuit board.
第四方面,本申请实施例提供一种晶圆级封装结构的制作方法,包括以下步骤:In a fourth aspect, an embodiment of the present application provides a method for manufacturing a wafer-level packaging structure, comprising the following steps:
提供基材层,基材层上设有相连接的电镀线和焊盘,电镀线位于切割道内;Providing a substrate layer, on which connected electroplating lines and pads are arranged, wherein the electroplating lines are located within the cutting path;
在基材层上设置墙膜,墙膜具有间隔分布的空腔和第一槽,切割道的边缘经过第一槽;A wall film is arranged on the substrate layer, wherein the wall film has cavities and first grooves which are distributed at intervals, and the edge of the cutting path passes through the first groove;
在墙膜上设置顶膜,得到晶圆;A top film is arranged on the wall film to obtain a wafer;
沿着切割道切割晶圆,第一槽的一部分形成墙膜的避让槽,得到晶圆级封装结构。The wafer is cut along the cutting path, and a portion of the first groove forms an avoidance groove of the wall film, thereby obtaining a wafer-level packaging structure.
本申请实施例提供的晶圆级封装结构的制作方法,沿着切割道切割晶圆时,切割刀经过顶膜和基材层的位置而不触碰墙膜,墙膜的第一槽能避让切割刀,第一槽可阻挡或降低切割正应力传递至空腔附近的墙膜,降低墙膜和基材层之间分层,使墙膜和基材层更好地结合,空腔封闭性更佳,提升结构可靠性和生产良率。According to the manufacturing method of the wafer-level packaging structure provided in the embodiment of the present application, when cutting the wafer along the cutting path, the cutting knife passes through the position of the top film and the substrate layer without touching the wall film. The first groove of the wall film can avoid the cutting knife. The first groove can block or reduce the cutting positive stress transmitted to the wall film near the cavity, reduce the delamination between the wall film and the substrate layer, make the wall film and the substrate layer better combined, better seal the cavity, and improve the structural reliability and production yield.
在一种可选实现方式中,墙膜覆盖于电镀线。在成型和焊盘连接的导电柱过程中,墙膜覆盖于电镀线,能降低溢镀的情况。In an optional implementation, the wall film covers the electroplating line. During the process of forming and connecting the conductive pillars with pads, the wall film covers the electroplating line, which can reduce the situation of over-plating.
在一种可选实现方式中,电镀线位于第一槽内。墙膜的第一槽能避让切割刀,降低墙膜和基材层之间分层。In an optional implementation, the electroplating line is located in the first groove. The first groove of the wall film can avoid the cutting knife and reduce the delamination between the wall film and the substrate layer.
在一种可选实现方式中,顶膜具有第二槽,第二槽位于切割道内,第二槽的宽度小于或等于 切割道的宽度。在切割晶圆时顶膜和墙膜的应力更小,降低切割晶圆时晶圆翘曲,降低裂片和分层的风险。In an optional implementation, the top film has a second groove, the second groove is located in the cutting road, and the width of the second groove is less than or equal to The width of the cutting path. When cutting the wafer, the stress on the top film and the wall film is smaller, which reduces the wafer warping when cutting the wafer and reduces the risk of cracking and delamination.
在一种可选实现方式中,顶膜覆盖于切割道并和电镀线相对设置。沿着切割道切割晶圆时,墙膜的第一槽能避让切割刀,第一槽可阻挡或降低切割正应力传递至空腔附近的墙膜,降低墙膜和基材层之间分层。In an optional implementation, the top film covers the cutting path and is arranged opposite to the electroplating line. When the wafer is cut along the cutting path, the first groove of the wall film can avoid the cutting knife, and the first groove can block or reduce the cutting positive stress transmitted to the wall film near the cavity, thereby reducing the delamination between the wall film and the substrate layer.
在一种可选实现方式中,在墙膜上设置顶膜时,顶膜的部分材料填充于第一槽内。能提升墙膜和顶膜的结合力,使得晶圆切割时墙膜和顶膜不容易被切割应力拉开,提升结构可靠性。In an optional implementation, when a top film is arranged on the wall film, part of the material of the top film is filled in the first groove, which can enhance the bonding strength between the wall film and the top film, so that the wall film and the top film are not easily pulled apart by the cutting stress during wafer cutting, thereby enhancing the structural reliability.
在一种可选实现方式中,墙膜通过在基材层上贴膜、曝光和显影而成,顶膜通过在墙膜上贴膜、曝光和显影而成。In an optional implementation, the wall film is formed by laminating, exposing and developing on the substrate layer, and the top film is formed by laminating, exposing and developing on the wall film.
在一种可选实现方式中,墙膜通过在基材层上贴膜、激光打孔而成,顶膜通过在墙膜上贴膜、激光打孔而成。In an optional implementation, the wall film is formed by pasting a film on the base material layer and punching holes with a laser, and the top film is formed by pasting a film on the wall film and punching holes with a laser.
在一种可选实现方式中,在空腔和避让槽之间的墙膜的顶面具有填充槽时,填充槽通过曝光显影而成,在曝光步骤中配置有第一掩膜板,第一掩膜板在和填充槽对应的区域的宽度小于墙膜的材料最小分辨率宽度。能在墙膜上成型出深度比墙膜厚度小的填充槽。In an optional implementation, when the top surface of the wall film between the cavity and the avoidance groove has a filling groove, the filling groove is formed by exposure and development, and a first mask is configured in the exposure step, and the width of the first mask in the area corresponding to the filling groove is smaller than the minimum resolution width of the material of the wall film. A filling groove with a depth smaller than the thickness of the wall film can be formed on the wall film.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为相关技术中的晶圆的部分结构俯视图;FIG1 is a top view of a partial structure of a wafer in the related art;
图2中的(a)、(b)分别为图1的晶圆在未切割时沿A-A线的剖视图、切割得到晶圆级封装结构的剖视图;(a) and (b) in FIG2 are respectively a cross-sectional view of the wafer of FIG1 along line A-A when it is not cut, and a cross-sectional view of the wafer-level packaging structure obtained by cutting;
图3中的(a)、(b)分别为另一相关技术中的晶圆在未切割时和切割得到晶圆级封装结构的剖视图;(a) and (b) in FIG3 are cross-sectional views of a wafer before and after cutting to obtain a wafer-level packaging structure in another related art, respectively;
图4为本申请实施例提供的晶圆的部分结构俯视图;FIG4 is a top view of a portion of the structure of a wafer provided in an embodiment of the present application;
图5中的(a)、(b)分别为图4的晶圆在未切割时沿B-B线的剖视图、切割得到晶圆级封装结构的剖视图;(a) and (b) in FIG5 are respectively a cross-sectional view of the wafer of FIG4 along the B-B line when it is not cut, and a cross-sectional view of the wafer-level packaging structure obtained by cutting;
图6中的(a)、(b)分别为本申请另一实施例提供的晶圆在未切割时和切割得到晶圆级封装结构的剖视图;FIG6 (a) and (b) are cross-sectional views of a wafer before and after cutting to obtain a wafer-level packaging structure provided by another embodiment of the present application, respectively;
图7中的(a)至(d)为在基材层上设置墙膜不同步骤的结构示意图;(a) to (d) in FIG. 7 are schematic structural diagrams of different steps of setting a wall film on a substrate layer;
图8中的(a)至(c)为在墙膜上设置顶膜不同步骤的结构示意图;(a) to (c) in FIG8 are schematic diagrams of structures of different steps of setting a top film on a wall film;
图9中的(a)、(b)分别为本申请另一实施例提供的晶圆在未切割时和切割得到晶圆级封装结构的剖视图;FIG9 (a) and (b) are cross-sectional views of a wafer before and after cutting to obtain a wafer-level packaging structure provided by another embodiment of the present application, respectively;
图10中的(a)、(b)分别为本申请另一实施例提供的晶圆在未切割时和切割得到晶圆级封装结构的剖视图;FIG10 (a) and (b) are cross-sectional views of a wafer before and after cutting to obtain a wafer-level packaging structure provided by another embodiment of the present application, respectively;
图11中的(a)、(b)分别为本申请另一实施例提供的晶圆在未切割时和切割得到晶圆级封装结构的剖视图。(a) and (b) in FIG. 11 are cross-sectional views of a wafer provided in another embodiment of the present application before and after cutting to obtain a wafer-level packaging structure, respectively.
具体实施方式Detailed ways
为了使本申请所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。虽然本申请的描述将结合一些实施例一起介绍,但这并不代表此申请的特征仅限于该实施方式。恰恰相反,结合实施方式作为申请介绍的目的是为了覆盖基于本申请的权利要求而有可能延伸出的其它选择或改造。为了提供对本申请的深度了解,以下描述中将包含许多具体的细节。本申请也可以不使用这些细节实施。此外,为了避免混乱或模糊本申请的重点,有些具体细节将在描述中被省略。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application. Although the description of the present application will be introduced in conjunction with some embodiments, this does not mean that the features of this application are limited to the implementation mode. On the contrary, the purpose of introducing the application in conjunction with the implementation mode is to cover other options or modifications that may be extended based on the claims of the present application. In order to provide a deep understanding of the present application, many specific details will be included in the following description. The present application can also be implemented without using these details. In addition, in order to avoid confusion or blurring the focus of the present application, some specific details will be omitted in the description. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
需要理解的是,在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”应做广义理解,例如,“连接”可以是可拆卸地连接,也可以是不可拆卸地连接; 可以是直接连接,也可以通过中间媒介间接连接。术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。It should be understood that in the description of the embodiments of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; The terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. The character "/" in this article generally indicates that the objects associated with each other are in an "or" relationship.
在本说明书中描述的参考“一个实施例”或“一些实施例”等意味着在本申请的一个或多个实施例中包括结合该实施例描述的特定特征、结构或特点。由此,在本说明书中的不同之处出现的语句“在一个实施例中”、“在一些实施例中”、“在其他一些实施例中”、“在另外一些实施例中”等不是必然都参考相同的实施例,而是意味着“一个或多个但不是所有的实施例”,除非是以其他方式另外特别强调。术语“包括”、“包含”、“具有”及它们的变形都意味着“包括但不限于”,除非是以其他方式另外特别强调。References to "one embodiment" or "some embodiments" etc. described in this specification mean that a particular feature, structure or characteristic described in conjunction with the embodiment is included in one or more embodiments of the present application. Thus, the phrases "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments", etc. appearing in different places in this specification do not necessarily all refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways. The terms "including", "comprising", "having" and their variations all mean "including but not limited to", unless otherwise specifically emphasized in other ways.
参阅图1、图2中的(a)和(b),相关技术的晶圆级封装结构中,在基材层1上依次设置墙膜2和顶膜3,墙膜2具有空腔2a,基材层1和顶膜3分别盖设于空腔2a的上下两端。为了在制作过程中降低基材层1、墙膜2和顶膜3间的分层,通常采用大面积的墙膜2支撑和小面积的空腔2a设计,这样会占用较多面积,限制了封装结构尺寸的降低。在墙膜2上设置顶膜3的过程中,顶膜3呈半固化状态,顶膜3的厚度会被压扁一定程度,部分顶膜3材料会挤入空腔2a中,若采用过大面积的墙膜2和较小面积的空腔2a,挤入空腔2a的顶膜3材料更多,顶膜3容易下陷并触碰到空腔2a中的功能器件(图未示),从而影响功能器件性能。常规晶圆级封装结构的生产良率、应用可靠性较差。Referring to (a) and (b) in FIG. 1 and FIG. 2, in the wafer-level packaging structure of the related art, a wall film 2 and a top film 3 are sequentially arranged on the substrate layer 1, the wall film 2 has a cavity 2a, and the substrate layer 1 and the top film 3 are respectively covered at the upper and lower ends of the cavity 2a. In order to reduce the delamination between the substrate layer 1, the wall film 2 and the top film 3 during the manufacturing process, a large-area wall film 2 support and a small-area cavity 2a design are usually adopted, which will occupy a large area and limit the reduction of the size of the packaging structure. In the process of setting the top film 3 on the wall film 2, the top film 3 is in a semi-cured state, the thickness of the top film 3 will be flattened to a certain extent, and part of the top film 3 material will be squeezed into the cavity 2a. If a wall film 2 with an overly large area and a cavity 2a with a small area is used, more top film 3 material will be squeezed into the cavity 2a, and the top film 3 is easy to sink and touch the functional device in the cavity 2a (not shown), thereby affecting the performance of the functional device. The production yield and application reliability of the conventional wafer-level packaging structure are poor.
图1示意性的展示出晶圆上的两个小芯片C。在实际上,晶圆上有几百至数万颗小芯片C,在小芯片C之间有一定宽度的切割道4,在整片晶圆加工后采用切割刀4a沿着切割道4切割晶圆,分离出单颗小芯片(即晶圆级封装结构)C,这就是晶圆切割。FIG1 schematically shows two small chips C on a wafer. In practice, there are hundreds to tens of thousands of small chips C on a wafer, and there is a cutting path 4 of a certain width between the small chips C. After the whole wafer is processed, a cutting knife 4a is used to cut the wafer along the cutting path 4 to separate a single small chip (i.e., wafer-level packaging structure) C. This is wafer cutting.
参阅图1、图2中的(a)和(b),相关技术提供了一种晶圆级封装结构,包括依次层叠设置的基材层1、墙膜2和顶膜3,墙膜2具有空腔2a。墙膜2和顶膜3均覆盖在切割道4上,在晶圆切割时晶圆整体翘曲较大,可作业性较差。由于墙膜2和基材层1的模量不同,在晶圆切割时切割正应力容易造成墙膜2和基材层1之间分层,会对墙膜2产生撕扯力,使墙膜2撕开失效,甚至空腔2a不密闭。Referring to (a) and (b) in FIG. 1 and FIG. 2 , the related art provides a wafer-level packaging structure, including a substrate layer 1, a wall film 2 and a top film 3 stacked in sequence, and the wall film 2 has a cavity 2a. The wall film 2 and the top film 3 are both covered on the cutting road 4. When the wafer is cut, the overall warping of the wafer is large, and the operability is poor. Due to the different moduli of the wall film 2 and the substrate layer 1, the cutting positive stress during wafer cutting can easily cause delamination between the wall film 2 and the substrate layer 1, which will generate a tearing force on the wall film 2, causing the wall film 2 to tear and fail, and even the cavity 2a is not airtight.
参阅图3中的(a)和(b),相关技术提供了另一种晶圆级封装结构,包括依次层叠设置的基材层1’、墙膜2’和顶膜3’,墙膜2’具有空腔2a’。顶膜3’在切割道4’处设置开槽3a’,只有墙膜2’覆盖切割道4’。在晶圆切割时可降低晶圆翘曲,降低切割时应力造成墙膜2’和顶膜3’的分层。在晶圆切割时切割正应力容易造成墙膜2’和基材层1’之间分层,会对墙膜2’产生撕扯力,使墙膜2’撕开失效,甚至空腔2a’不密闭。开槽3a’的宽度大于切割道4’的宽度,减小了墙膜2’和顶膜3’之间的结合面积,墙膜2’和顶膜3’之间容易分层。在采用曝光显影成型顶膜3’时,显影液容易攻击墙膜2’和顶膜3’的接触位置而造成墙膜2’和顶膜3’分层。Referring to (a) and (b) in FIG. 3 , the related art provides another wafer-level packaging structure, including a substrate layer 1′, a wall film 2′ and a top film 3′ which are stacked in sequence, and the wall film 2′ has a cavity 2a′. The top film 3′ is provided with a groove 3a′ at the cutting path 4′, and only the wall film 2′ covers the cutting path 4′. When the wafer is cut, the wafer warping can be reduced, and the stress during cutting can be reduced to cause the delamination of the wall film 2′ and the top film 3′. When the wafer is cut, the positive stress of cutting can easily cause the delamination between the wall film 2′ and the substrate layer 1′, which will generate a tearing force on the wall film 2′, causing the wall film 2′ to tear and fail, and even the cavity 2a′ is not airtight. The width of the groove 3a′ is greater than the width of the cutting path 4′, which reduces the bonding area between the wall film 2′ and the top film 3′, and the wall film 2′ and the top film 3′ are easily delaminated. When the top film 3′ is formed by exposure and development, the developer can easily attack the contact position between the wall film 2′ and the top film 3′, causing the wall film 2′ and the top film 3′ to delaminate.
为了解决在晶圆级封装结构的制作过程中墙膜和基材层之间容易分层的问题,参阅图4、图5中的(a)和(b),本申请实施例提供一种晶圆级封装结构100,包括:依次层叠设置的基材层10、墙膜20和顶膜30。晶圆级封装结构100具有切割侧面100a,切割侧面100a形成于基材层10和顶膜30的同一侧表面上。墙膜20具有用于放置功能器件(图未示)的空腔21,基材层10和顶膜30分别盖设于空腔21的相对两端211。墙膜20在和切割侧面100a同向的一侧具有避让槽22,避让槽22的侧面221和切割侧面100a间隔设置(间隔距离为d1)。In order to solve the problem of easy delamination between the wall film and the substrate layer during the manufacturing process of the wafer-level packaging structure, referring to (a) and (b) in Figures 4 and 5, an embodiment of the present application provides a wafer-level packaging structure 100, including: a substrate layer 10, a wall film 20 and a top film 30 stacked in sequence. The wafer-level packaging structure 100 has a cutting side surface 100a, and the cutting side surface 100a is formed on the same side surface of the substrate layer 10 and the top film 30. The wall film 20 has a cavity 21 for placing a functional device (not shown in the figure), and the substrate layer 10 and the top film 30 are respectively covered at opposite ends 211 of the cavity 21. The wall film 20 has an avoidance groove 22 on one side in the same direction as the cutting side surface 100a, and the side surface 221 of the avoidance groove 22 is spaced apart from the cutting side surface 100a (the spacing distance is d1).
其中,该晶圆级封装结构100可用于SAW滤波器或其他类似器件的晶圆级封装。示例性的,应用于SAW滤波器时,放置在晶圆级封装结构100的空腔21中的功能器件是叉指式换能器。基材层10为采用压电效应材料制作的基片。墙膜20和顶膜30可采用聚合物(如聚酰亚胺、环氧树脂)、硅或玻璃等材料。该晶圆级封装结构100还能用于微机电系统(micro electro mechanical system, MEMS)芯片的制作。The wafer-level packaging structure 100 can be used for wafer-level packaging of SAW filters or other similar devices. Exemplarily, when applied to SAW filters, the functional device placed in the cavity 21 of the wafer-level packaging structure 100 is an interdigital transducer. The substrate layer 10 is a substrate made of piezoelectric effect material. The wall film 20 and the top film 30 can be made of polymers (such as polyimide, epoxy resin), silicon or glass. The wafer-level packaging structure 100 can also be used in micro electro mechanical systems (MEMS). Fabrication of MEMS chips.
参阅图5中的(a)和(b),在晶圆切割时和切割刀40a接触并在晶圆级封装结构100上形成的表面就是切割侧面100a。切割侧面100a形成于基材层10和顶膜30的同一侧表面上,就是在晶圆切割时切割刀40a和基材层10、顶膜30有接触,和墙膜20没有接触,切割侧面100a就是基材层10的侧表面10a和顶膜30的侧表面30a。Referring to (a) and (b) in FIG5 , the surface that contacts the cutting blade 40a during wafer cutting and is formed on the wafer-level packaging structure 100 is the cutting side surface 100a. The cutting side surface 100a is formed on the same side surface of the base material layer 10 and the top film 30, that is, when the wafer is cut, the cutting blade 40a contacts the base material layer 10 and the top film 30, but does not contact the wall film 20, and the cutting side surface 100a is the side surface 10a of the base material layer 10 and the side surface 30a of the top film 30.
墙膜20的空腔21可以理解为开孔,开孔的相对两端为端口,墙膜20夹设于基材层10和顶膜30之间,两个端口通过基材层10和顶膜30覆盖。顶膜30可部分塌陷在对应的端口,或者顶膜30没有变形塌陷。墙膜20可设置多个空腔21,各个空腔21均可放置功能器件。多个空腔21可按预定方式分布在墙膜20上。避让槽22的侧面是指避让槽22在垂直于切割侧面100a的方向上避让槽22的侧表面。顶膜30可以是单层或多层材质。The cavity 21 of the wall film 20 can be understood as an opening, and the opposite ends of the opening are ports. The wall film 20 is sandwiched between the substrate layer 10 and the top film 30, and the two ports are covered by the substrate layer 10 and the top film 30. The top film 30 can be partially collapsed at the corresponding port, or the top film 30 is not deformed and collapsed. The wall film 20 can be provided with a plurality of cavities 21, and each cavity 21 can be placed with a functional device. The plurality of cavities 21 can be distributed on the wall film 20 in a predetermined manner. The side of the avoidance groove 22 refers to the side surface of the avoidance groove 22 in the direction perpendicular to the cutting side surface 100a. The top film 30 can be a single-layer or multi-layer material.
本申请实施例提供的晶圆级封装结构100,包括依次层叠设置的基材层10、墙膜20和顶膜30,墙膜20在和切割侧面100a同向的一侧具有避让槽22,避让槽22的侧面221和切割侧面100a间隔设置。在晶圆切割时,切割刀40a经过顶膜30和基材层10的位置而不触碰墙膜20,墙膜20的避让槽22能避让切割刀40a,避让槽22可阻挡或降低切割正应力传递至空腔21附近的墙膜20,降低墙膜20和基材层10之间分层,使墙膜20和基材层10更好地结合,空腔21封闭性更佳,提升结构可靠性和生产良率。The wafer-level packaging structure 100 provided in the embodiment of the present application comprises a substrate layer 10, a wall film 20 and a top film 30 which are stacked in sequence. The wall film 20 has an avoidance groove 22 on the side in the same direction as the cutting side surface 100a, and the side surface 221 of the avoidance groove 22 is spaced from the cutting side surface 100a. When the wafer is cut, the cutting knife 40a passes through the position of the top film 30 and the substrate layer 10 without touching the wall film 20. The avoidance groove 22 of the wall film 20 can avoid the cutting knife 40a. The avoidance groove 22 can block or reduce the transmission of the cutting positive stress to the wall film 20 near the cavity 21, reduce the delamination between the wall film 20 and the substrate layer 10, make the wall film 20 and the substrate layer 10 better combined, make the cavity 21 more sealed, and improve the structural reliability and production yield.
为了满足晶圆级封装结构100小型化和降低切割正应力的传递,参阅图5中的(a)和(b),在一些实施例中,避让槽22的侧面221和切割侧面100a的间距d1范围是2μm至10μm。避让槽22的侧面221和切割侧面100a的间距d1就是在垂直于切割侧面100a的方向上避让槽22的宽度,避让槽22的宽度设置得较小,在晶圆切割时切割刀40a不触碰墙膜20即可。In order to meet the requirements of miniaturization of the wafer-level packaging structure 100 and reduce the transmission of the cutting normal stress, referring to (a) and (b) in FIG5 , in some embodiments, the distance d1 between the side 221 of the avoidance groove 22 and the cutting side 100a ranges from 2 μm to 10 μm. The distance d1 between the side 221 of the avoidance groove 22 and the cutting side 100a is the width of the avoidance groove 22 in the direction perpendicular to the cutting side 100a. The width of the avoidance groove 22 is set to be small so that the cutting blade 40a does not touch the wall film 20 during wafer cutting.
示例性的,避让槽22的侧面221和切割侧面100a的间距d1可以是2μm、5μm、6μm、7μm、9μm、10μm等等,按需设置。Exemplarily, the distance d1 between the side surface 221 of the avoidance groove 22 and the cutting side surface 100 a may be 2 μm, 5 μm, 6 μm, 7 μm, 9 μm, 10 μm, etc., which can be set as required.
在设置避让槽22时有不同的实现方式。在图5所示的实施例中,避让槽22沿墙膜20的厚度方向贯穿墙膜20设置,即在基材层10上设置墙膜20时,在避让槽22处的基材层10暴露。There are different ways to implement the avoidance groove 22. In the embodiment shown in FIG5, the avoidance groove 22 is arranged through the wall film 20 along the thickness direction of the wall film 20, that is, when the wall film 20 is arranged on the substrate layer 10, the substrate layer 10 at the avoidance groove 22 is exposed.
在图6所示的实施例中,避让槽22由墙膜20的顶面延伸预定深度而成,避让槽22的底面和基材层10间隔设置。墙膜20的顶面是指墙膜20上和顶膜30相接触的一侧。避让槽22的底面是指避让槽22靠近基材层10的一侧。在基材层10上设置墙膜20时,在避让槽22处的基材层10不暴露。以上两种方式按需选用。In the embodiment shown in FIG6 , the avoidance groove 22 is formed by extending the top surface of the wall film 20 to a predetermined depth, and the bottom surface of the avoidance groove 22 is spaced apart from the substrate layer 10. The top surface of the wall film 20 refers to the side of the wall film 20 that contacts the top film 30. The bottom surface of the avoidance groove 22 refers to the side of the avoidance groove 22 that is close to the substrate layer 10. When the wall film 20 is set on the substrate layer 10, the substrate layer 10 at the avoidance groove 22 is not exposed. The above two methods are selected as needed.
在一些实施例中,参阅图5中的(a)和(b),顶膜30具有至少部分填充于避让槽22的第一填充部31,第一填充部31包覆于避让槽22的侧面。在墙膜20上设置顶膜30时,顶膜30有一定流动性和延展性,顶膜30部分材料可挤进避让槽22内,即第一填充部31进入避让槽22内并包覆于避让槽22的侧面,第一填充部31和避让槽22的侧面有一定重合。在采用曝光显影时,显影液不容易攻击墙膜20和顶膜30的接触位置。能提升墙膜20和顶膜30的结合力,使得晶圆切割时墙膜20和顶膜30不容易被切割应力拉开,提升结构可靠性。In some embodiments, referring to (a) and (b) in FIG. 5 , the top film 30 has a first filling portion 31 that at least partially fills the avoidance groove 22, and the first filling portion 31 covers the side of the avoidance groove 22. When the top film 30 is set on the wall film 20, the top film 30 has a certain fluidity and ductility, and part of the material of the top film 30 can be squeezed into the avoidance groove 22, that is, the first filling portion 31 enters the avoidance groove 22 and covers the side of the avoidance groove 22, and the first filling portion 31 and the side of the avoidance groove 22 have a certain overlap. When using exposure and development, the developer is not easy to attack the contact position between the wall film 20 and the top film 30. It can enhance the bonding force between the wall film 20 and the top film 30, so that the wall film 20 and the top film 30 are not easily pulled apart by the cutting stress during wafer cutting, thereby improving the structural reliability.
为了满足晶圆级封装结构100小型化以及墙膜20和顶膜30间形成较好的结合力,参阅图5中的(a)和(b),在一些实施例中,在空腔21和避让槽22之间的墙膜20的顶面具有填充槽23,填充槽23的深度小于墙膜20的厚度,顶膜30具有至少部分填充于填充槽23的第二填充部32。墙膜20的顶面是指墙膜20上和顶膜30相接触的一侧。填充槽23的深度方向和墙膜20的厚度方向相同,就是图5中的上下方向。In order to meet the requirements of miniaturization of the wafer-level packaging structure 100 and to form a good bonding force between the wall film 20 and the top film 30, referring to (a) and (b) in FIG5 , in some embodiments, the top surface of the wall film 20 between the cavity 21 and the avoidance groove 22 has a filling groove 23, the depth of the filling groove 23 is less than the thickness of the wall film 20, and the top film 30 has a second filling portion 32 that is at least partially filled in the filling groove 23. The top surface of the wall film 20 refers to the side of the wall film 20 that contacts the top film 30. The depth direction of the filling groove 23 is the same as the thickness direction of the wall film 20, which is the up and down direction in FIG5 .
在墙膜20上设置顶膜30时,顶膜30有一定流动性和延展性,顶膜30可部分挤进填充槽23内,即第二填充部32进入填充槽23内,第二填充部32和填充槽23的壁面充分连接,增加墙膜20和顶膜30间的结合面积以提升结合强度,在晶圆切割时可阻挡或降低沿垂直于切割侧面100a的方向上的剪切力,降低应力集中效应,墙膜20和顶膜30不容易被切割应力拉开,提升结构可靠性,满足晶圆级封装结构100小型化。空腔21处的顶膜30材料在可接受范围内下陷或不下陷,使空腔21中的功能器件能正常工作而不受影响。其中,填充槽23可设置为一个或多个,相应的,顶膜30有一个或多个第二填充部32填充于相应填充槽23内。When the top film 30 is set on the wall film 20, the top film 30 has a certain fluidity and ductility. The top film 30 can be partially squeezed into the filling groove 23, that is, the second filling part 32 enters the filling groove 23, and the second filling part 32 is fully connected to the wall surface of the filling groove 23, increasing the bonding area between the wall film 20 and the top film 30 to improve the bonding strength. When the wafer is cut, it can block or reduce the shear force in the direction perpendicular to the cutting side 100a, reduce the stress concentration effect, and the wall film 20 and the top film 30 are not easily pulled apart by the cutting stress, thereby improving the structural reliability and meeting the miniaturization of the wafer-level packaging structure 100. The material of the top film 30 at the cavity 21 sinks or does not sink within an acceptable range, so that the functional device in the cavity 21 can work normally without being affected. Among them, the filling groove 23 can be set to one or more, and accordingly, the top film 30 has one or more second filling parts 32 filled in the corresponding filling groove 23.
如图2所示相关技术的晶圆级封装结构,墙膜2在和切割侧面同向的一侧2b与空腔2a的内 壁的最小间距d2’范围通常是60μm至100μm,满足该最小间距d2’的结构才是安全的,墙膜2和顶膜3间才能形成一定的结合力,以避免晶圆切割时墙膜2和顶膜3的分层。若最小间距d2’小于60μm,晶圆切割时墙膜2和顶膜3就容易被切割应力拉开失效,可见相关技术的晶圆级封装结构难以进一步小型化。As shown in FIG. 2 , in the wafer-level packaging structure of the related art, the wall film 2 is connected to the inner side 2b of the cavity 2a on the same side as the cutting side. The minimum spacing d2' of the wall is usually in the range of 60μm to 100μm. Only when the minimum spacing d2' is met can the structure be safe, and a certain bonding force can be formed between the wall film 2 and the top film 3 to avoid delamination of the wall film 2 and the top film 3 during wafer cutting. If the minimum spacing d2' is less than 60μm, the wall film 2 and the top film 3 are easily pulled apart and fail due to the cutting stress during wafer cutting, which shows that the wafer-level packaging structure of the related technology is difficult to be further miniaturized.
为了实现晶圆级封装结构100小型化,在一些实施例中,参阅图5中的(b),在空腔21和避让槽22之间的墙膜20的顶面具有填充槽23,填充槽23的深度小于墙膜20的厚度,顶膜30具有至少部分填充于填充槽23的第二填充部32。墙膜20在和切割侧面100a同向的一侧221与空腔21的内壁的最小间距d2范围是20μm至60μm。In order to achieve miniaturization of the wafer-level packaging structure 100, in some embodiments, referring to (b) in FIG. 5 , the top surface of the wall film 20 between the cavity 21 and the avoidance groove 22 has a filling groove 23, the depth of the filling groove 23 is less than the thickness of the wall film 20, and the top film 30 has a second filling portion 32 at least partially filled in the filling groove 23. The minimum distance d2 between the wall film 20 and the inner wall of the cavity 21 on the side 221 in the same direction as the cutting side surface 100a is in the range of 20 μm to 60 μm.
墙膜20在和切割侧面100a同向的一侧221与空腔21的内壁的最小间距d2,是指具有填充槽23的墙膜20局部区域在垂直于切割侧面100a的方向上的宽度。将该最小间距d2按以上范围设置,可使得晶圆级封装结构100更好实现小型化。空腔21处的顶膜30材料在可接受范围内下陷或不下陷,使空腔21中的功能器件能正常工作而不受影响。The minimum distance d2 between the side 221 of the wall film 20 in the same direction as the cutting side 100a and the inner wall of the cavity 21 refers to the width of the local area of the wall film 20 with the filling groove 23 in the direction perpendicular to the cutting side 100a. By setting the minimum distance d2 within the above range, the wafer-level packaging structure 100 can be miniaturized better. The material of the top film 30 at the cavity 21 sinks or does not sink within an acceptable range, so that the functional devices in the cavity 21 can work normally without being affected.
在一些实施例中,墙膜20在和切割侧面100a同向的一侧221与空腔21的内壁的最小间距d2范围是30μm至50μm,可较好满足晶圆级封装结构100小型化以及墙膜20和顶膜30间形成较好的结合力。示例性的,墙膜20在和切割侧面100a同向的一侧221与空腔21的内壁的最小间距d2可以是30μm、35μm、40μm、45μm、50μm等等。In some embodiments, the minimum distance d2 between the wall film 20 on the side 221 in the same direction as the cutting side 100a and the inner wall of the cavity 21 is in the range of 30 μm to 50 μm, which can better meet the miniaturization of the wafer-level packaging structure 100 and form a good bonding force between the wall film 20 and the top film 30. Exemplarily, the minimum distance d2 between the wall film 20 on the side 221 in the same direction as the cutting side 100a and the inner wall of the cavity 21 can be 30 μm, 35 μm, 40 μm, 45 μm, 50 μm, etc.
在设置填充槽23时有多种可选的实现方式,填充槽23可以为V型槽、正梯形槽、倒梯形槽或矩形槽。其中,正梯形槽是指横截面为梯形且梯形的底边比顶边长的槽结构。倒梯形槽是指横截面为梯形且梯形的底边比顶边短的槽结构。There are multiple optional implementations when setting the filling groove 23. The filling groove 23 can be a V-shaped groove, a regular trapezoidal groove, an inverted trapezoidal groove or a rectangular groove. Among them, the regular trapezoidal groove refers to a groove structure with a trapezoidal cross section and a bottom side of the trapezoid longer than the top side. The inverted trapezoidal groove refers to a groove structure with a trapezoidal cross section and a bottom side of the trapezoid shorter than the top side.
在墙膜20上设置顶膜30时,顶膜30部分材料可较好地进入各种填充槽23,第二填充部32能和填充槽23的壁面充分连接,提升墙膜20和顶膜30的结合力。When the top film 30 is arranged on the wall film 20 , part of the material of the top film 30 can enter the various filling grooves 23 well, and the second filling portion 32 can be fully connected with the wall surface of the filling groove 23 to enhance the bonding force between the wall film 20 and the top film 30 .
在成型墙膜20上的孔洞时有不同的实现方式。空腔21、避让槽22和填充槽23通过曝光显影或激光打孔而成。曝光显影是对墙膜20或顶膜30的光敏聚合物进行曝光,发生光化学反应,改变在显影液中的溶解度,采用显影液将墙膜20或顶膜30上不需要的部分溶解掉,将掩膜板上的图形转移到墙膜20或顶膜30上。激光打孔是利用高功率激光束照射被加工基体,使被加工基体瞬间被加热至汽化温度,蒸发形成孔或腔。There are different ways to form holes on the wall film 20. The cavity 21, the avoidance groove 22 and the filling groove 23 are formed by exposure and development or laser drilling. Exposure and development is to expose the photosensitive polymer of the wall film 20 or the top film 30 to produce a photochemical reaction, change the solubility in the developer, use the developer to dissolve the unnecessary part of the wall film 20 or the top film 30, and transfer the pattern on the mask to the wall film 20 or the top film 30. Laser drilling is to use a high-power laser beam to irradiate the processed substrate, so that the processed substrate is instantly heated to the vaporization temperature, evaporated to form holes or cavities.
参阅图4、图5中的(a)和(b),本申请实施例提供一种晶圆级封装结构100,包括:依次层叠设置的基材层10、墙膜20和顶膜30。晶圆级封装结构100具有切割侧面100a。切割侧面100a形成于基材层10和顶膜30的同一侧表面上;或,切割侧面100a形成于基材层10、墙膜20和顶膜30的同一侧表面上。墙膜20具有用于放置功能器件(图未示)的空腔21,基材层10和顶膜30分别盖设于空腔21的相对两端211。在空腔21和切割侧面100a之间的墙膜20的顶面具有填充槽23,顶膜30具有至少部分填充于填充槽23的第二填充部32。Referring to (a) and (b) in FIG. 4 and FIG. 5 , an embodiment of the present application provides a wafer-level packaging structure 100, comprising: a substrate layer 10, a wall film 20 and a top film 30 stacked in sequence. The wafer-level packaging structure 100 has a cutting side surface 100a. The cutting side surface 100a is formed on the same side surface of the substrate layer 10 and the top film 30; or, the cutting side surface 100a is formed on the same side surface of the substrate layer 10, the wall film 20 and the top film 30. The wall film 20 has a cavity 21 for placing a functional device (not shown), and the substrate layer 10 and the top film 30 are respectively covered at opposite ends 211 of the cavity 21. The top surface of the wall film 20 between the cavity 21 and the cutting side surface 100a has a filling groove 23, and the top film 30 has a second filling portion 32 that at least partially fills the filling groove 23.
其中,墙膜20的顶面是指墙膜20上和顶膜30相接触的一侧。The top surface of the wall film 20 refers to the side of the wall film 20 that contacts the top film 30 .
切割侧面100a形成于基材层10和顶膜30的同一侧表面上,就是在晶圆切割时切割刀40a和基材层10、顶膜30有接触,和墙膜20没有接触。切割侧面100a形成于基材层10、墙膜20和顶膜30的同一侧表面上,就是在晶圆切割时切割刀40a和基材层10、墙膜20、顶膜30都有接触。The cutting side surface 100a is formed on the same side surface of the base material layer 10 and the top film 30, that is, when the wafer is cut, the cutting blade 40a is in contact with the base material layer 10 and the top film 30, but not with the wall film 20. The cutting side surface 100a is formed on the same side surface of the base material layer 10, the wall film 20 and the top film 30, that is, when the wafer is cut, the cutting blade 40a is in contact with the base material layer 10, the wall film 20 and the top film 30.
本申请实施例提供的晶圆级封装结构100,包括依次层叠设置的基材层10、墙膜20和顶膜30,在墙膜20上设置顶膜30时,顶膜30有一定流动性和延展性,顶膜30可部分挤进填充槽23内,即第二填充部32进入填充槽23内,第二填充部32和填充槽23的壁面充分连接,增加墙膜20和顶膜30间的结合面积以提升结合强度,在晶圆切割时可阻挡或降低沿垂直于切割侧面100a的方向上的剪切力,墙膜20和顶膜30不容易被切割应力拉开,提升结构可靠性,满足晶圆级封装结构100小型化。空腔21处的顶膜30材料在可接受范围内下陷或不下陷,使空腔21中的功能器件能正常工作而不受影响。The wafer-level packaging structure 100 provided in the embodiment of the present application includes a substrate layer 10, a wall film 20 and a top film 30 stacked in sequence. When the top film 30 is arranged on the wall film 20, the top film 30 has a certain fluidity and ductility, and the top film 30 can be partially squeezed into the filling groove 23, that is, the second filling part 32 enters the filling groove 23, and the second filling part 32 is fully connected to the wall surface of the filling groove 23, increasing the bonding area between the wall film 20 and the top film 30 to improve the bonding strength, and can block or reduce the shear force in the direction perpendicular to the cutting side 100a when the wafer is cut. The wall film 20 and the top film 30 are not easily pulled apart by the cutting stress, thereby improving the structural reliability and meeting the miniaturization of the wafer-level packaging structure 100. The material of the top film 30 at the cavity 21 sinks or does not sink within an acceptable range, so that the functional device in the cavity 21 can work normally without being affected.
可以理解的,在设置该晶圆级封装结构100时,可参考上述晶圆级封装结构100的各个实施例,这里不再赘述。It can be understood that when setting the wafer-level packaging structure 100 , reference may be made to the various embodiments of the wafer-level packaging structure 100 described above, which will not be described in detail here.
参阅图5和图6,本申请实施例提供一种电子设备,包括电路板和上述任一实施例的晶圆级封装结构100,晶圆级封装结构100设于电路板上。 5 and 6 , an embodiment of the present application provides an electronic device, including a circuit board and a wafer-level packaging structure 100 according to any of the above embodiments, wherein the wafer-level packaging structure 100 is disposed on the circuit board.
其中,电子设备可以是手机、平板电脑、可穿戴设备、照相机、多媒体播放器、电子书阅读器、个人计算机、笔记本电脑、耳机、音箱、大屏显示设备、车载设备等等。Among them, the electronic devices can be mobile phones, tablet computers, wearable devices, cameras, multimedia players, e-book readers, personal computers, laptops, headphones, speakers, large-screen display devices, vehicle-mounted devices, etc.
示例性的,晶圆级封装结构100应用于SAW滤波器,滤波器设置在手机的电路板上,过滤不必要的信号及杂讯,提升收讯品质。Exemplarily, the wafer-level packaging structure 100 is applied to a SAW filter, which is disposed on a circuit board of a mobile phone to filter unnecessary signals and noises and improve the quality of received signals.
本申请实施例提供的电子设备,具有上述晶圆级封装结构100,具有同样的技术效果。The electronic device provided in the embodiment of the present application has the above-mentioned wafer-level packaging structure 100 and has the same technical effect.
本申请实施例提供一种晶圆级封装结构100的制作方法,包括以下步骤:The embodiment of the present application provides a method for manufacturing a wafer-level packaging structure 100, comprising the following steps:
参阅图4、图7中的(a),提供基材层10,基材层10上设有相连接的电镀线11和焊盘12,电镀线11位于切割道40内;Referring to FIG. 4 and FIG. 7 (a), a substrate layer 10 is provided, on which a plating line 11 and a pad 12 connected to each other are provided, and the plating line 11 is located in a cutting path 40;
参阅图7中的(b)至(d),在基材层10上设置墙膜20,墙膜20具有间隔分布的空腔21和第一槽22a,切割道40的边缘经过第一槽22a;Referring to (b) to (d) of FIG. 7 , a wall film 20 is disposed on the substrate layer 10 , and the wall film 20 has cavities 21 and first grooves 22 a that are spaced apart, and the edge of the cutting path 40 passes through the first groove 22 a ;
参阅图8中的(a)至(c),在墙膜20上设置顶膜30,得到晶圆;Referring to (a) to (c) in FIG. 8 , a top film 30 is disposed on the wall film 20 to obtain a wafer;
参阅图5中的(a)、(b),沿着切割道40切割晶圆,第一槽22a的一部分形成墙膜20的避让槽22,得到晶圆级封装结构100。5 (a) and (b), the wafer is cut along the cutting road 40, and a portion of the first groove 22a forms the avoidance groove 22 of the wall film 20, thereby obtaining a wafer-level packaging structure 100.
本申请实施例提供的晶圆级封装结构100的制作方法,沿着切割道40切割晶圆时,切割刀40a经过顶膜30和基材层10的位置而不触碰墙膜20,墙膜20的第一槽22a能避让切割刀40a,第一槽22a可阻挡或降低切割正应力传递至空腔21附近的墙膜20,降低墙膜20和基材层10之间分层,使墙膜20和基材层10更好地结合,空腔21封闭性更佳,提升结构可靠性和生产良率。In the manufacturing method of the wafer-level packaging structure 100 provided in the embodiment of the present application, when cutting the wafer along the cutting path 40, the cutting knife 40a passes through the position of the top film 30 and the substrate layer 10 without touching the wall film 20, and the first groove 22a of the wall film 20 can avoid the cutting knife 40a. The first groove 22a can block or reduce the cutting positive stress transmitted to the wall film 20 near the cavity 21, reduce the delamination between the wall film 20 and the substrate layer 10, make the wall film 20 and the substrate layer 10 better combined, and the cavity 21 is more sealed, thereby improving the structural reliability and production yield.
其中,参阅图4,基材层10上的电镀线11和多个焊盘12相连接,墙膜20上对应各个焊盘12处分别设置第一开孔24,顶膜30上对应各个焊盘12处分别设置第二开孔34,焊盘12、第一开孔24和第二开孔34对应设置,第一开孔24和第二开孔34对应相连通。在焊盘12电镀时,以镀层金属为阳极,电镀线11和焊盘12电性连接并作为阴极,将焊盘12和阳极放置在电镀液中,接入预定电源,就能形成填充于第一开孔24和第二开孔34并和焊盘12连接的导电柱(图未示)。导电柱可采用铜或其他金属。导电柱露出顶膜30的端部用于连接焊点(图未示),焊点用于和外部电路的连接。焊点可以采用锡或其他金属制作,可设置为球形或其他形状。电镀线11包括主线111和连接于主线111上的多根支线112,主线111位于切割道40内,支线112用于连接主线111和相邻于支线112的焊盘12。Wherein, referring to FIG. 4, the electroplating line 11 on the substrate layer 10 is connected to a plurality of pads 12, a first opening 24 is respectively arranged at each pad 12 on the wall film 20, and a second opening 34 is respectively arranged at each pad 12 on the top film 30, and the pad 12, the first opening 24 and the second opening 34 are respectively arranged, and the first opening 24 and the second opening 34 are correspondingly connected. When the pad 12 is electroplated, the plated metal is used as the anode, the electroplating line 11 and the pad 12 are electrically connected and used as the cathode, the pad 12 and the anode are placed in the electroplating solution, and a predetermined power supply is connected to form a conductive column (not shown) filled in the first opening 24 and the second opening 34 and connected to the pad 12. The conductive column can be made of copper or other metals. The end of the conductive column exposed from the top film 30 is used to connect the solder joint (not shown), and the solder joint is used to connect to the external circuit. The solder joint can be made of tin or other metals and can be set to a spherical or other shape. The electroplating line 11 includes a main line 111 and a plurality of branch lines 112 connected to the main line 111 . The main line 111 is located in the cutting path 40 . The branch lines 112 are used to connect the main line 111 and the pads 12 adjacent to the branch lines 112 .
在一些实施例中,晶圆级封装结构100应用于SAW滤波器,具有电镀线11和焊盘12的基材层10采用常规的前道晶圆制造流程完成。In some embodiments, the wafer-level packaging structure 100 is applied to a SAW filter, and the substrate layer 10 having the electroplating lines 11 and the pads 12 is manufactured using a conventional front-end wafer manufacturing process.
在切割道40处设置墙膜20时有不同的实现方式。第一种在切割道40处设置墙膜20的实现方式:参阅图5中的(a),墙膜20覆盖于电镀线11。在成型和焊盘12连接的导电柱过程中,墙膜20覆盖于电镀线11,电镀液不会过多和电镀线11接触,对电镀线11密封保护,能降低溢镀的情况。There are different ways to set the wall film 20 at the cutting path 40. The first way to set the wall film 20 at the cutting path 40: refer to (a) in FIG. 5 , the wall film 20 covers the electroplating line 11. During the process of forming the conductive pillar connected to the pad 12, the wall film 20 covers the electroplating line 11, and the electroplating liquid will not contact the electroplating line 11 too much, so as to seal and protect the electroplating line 11 and reduce the overflow plating.
第二种在切割道40处设置墙膜20的实现方式:参阅图9,电镀线11位于第一槽22a内。在沿着切割道40切割晶圆时,墙膜20的第一槽22a能避让切割刀40a,第一槽22a可阻挡或降低切割正应力传递至空腔21附近的墙膜20,降低墙膜20和基材层10之间分层。The second implementation method of setting the wall film 20 at the cutting path 40: Referring to FIG9 , the electroplating line 11 is located in the first groove 22a. When the wafer is cut along the cutting path 40, the first groove 22a of the wall film 20 can avoid the cutting knife 40a, and the first groove 22a can block or reduce the cutting positive stress transmitted to the wall film 20 near the cavity 21, thereby reducing the delamination between the wall film 20 and the substrate layer 10.
在切割道40处设置顶膜30时有不同的实现方式。第一种在切割道40处设置顶膜30的实现方式:参阅图5中的(a),顶膜30具有第二槽33,第二槽33位于切割道40内,第二槽33的宽度d3小于或等于切割道40的宽度d4。第二槽33的宽度d3小于切割道40的宽度d4相等时,只有顶膜30第二槽33的两侧边缘受到切割刀40a的作用,切割刀40a将第二槽33的两侧边缘切掉,而且使墙膜20和顶膜30之间有较大的结合面积以提升结合强度。第二槽33的宽度d3和切割道40的宽度d4相等时,切割晶圆时切割刀40a不作用于顶膜30。采用这两种方式,在切割晶圆时顶膜30和墙膜20的应力更小,降低切割晶圆时晶圆翘曲,降低裂片和分层的风险。墙膜20的第二槽33和切割道40对应设置,可提升电镀、植球、切割、晶圆测试(chip probing,CP)的可实现性。There are different implementations for setting the top film 30 at the cutting path 40. The first implementation for setting the top film 30 at the cutting path 40: Referring to (a) in FIG. 5 , the top film 30 has a second groove 33, the second groove 33 is located in the cutting path 40, and the width d3 of the second groove 33 is less than or equal to the width d4 of the cutting path 40. When the width d3 of the second groove 33 is less than the width d4 of the cutting path 40, only the two side edges of the second groove 33 of the top film 30 are affected by the cutting blade 40a, and the cutting blade 40a cuts off the two side edges of the second groove 33, and makes a larger bonding area between the wall film 20 and the top film 30 to improve the bonding strength. When the width d3 of the second groove 33 is equal to the width d4 of the cutting path 40, the cutting blade 40a does not act on the top film 30 when cutting the wafer. With these two methods, the stress of the top film 30 and the wall film 20 is smaller when cutting the wafer, which reduces the warping of the wafer when cutting the wafer, and reduces the risk of cracking and delamination. The second groove 33 of the wall film 20 and the cutting path 40 are arranged correspondingly, which can improve the feasibility of electroplating, ball implantation, cutting, and wafer testing (chip probing, CP).
第二种在切割道40处设置顶膜30的实现方式:参阅图9,顶膜30覆盖于切割道40并和电镀线11相对设置。沿着切割道40切割晶圆时,墙膜20的第一槽22a能避让切割刀40a,第一槽22a可阻挡或降低切割正应力传递至空腔21附近的墙膜20,降低墙膜20和基材层10之间分层。 The second implementation method of setting the top film 30 at the cutting street 40: Referring to FIG9 , the top film 30 covers the cutting street 40 and is arranged opposite to the electroplating line 11. When the wafer is cut along the cutting street 40, the first groove 22a of the wall film 20 can avoid the cutting knife 40a, and the first groove 22a can block or reduce the cutting positive stress transmitted to the wall film 20 near the cavity 21, thereby reducing the delamination between the wall film 20 and the substrate layer 10.
可以理解的,在切割道40处设置墙膜20的两种实现方式、在切割道40处设置顶膜30的两种实现方式,可以任意组合使用。比如,在图5所示实施例中,墙膜20覆盖于电镀线11,顶膜30具有第二槽33,第二槽33位于切割道40内。在图9所示实施例中,电镀线11位于第一槽22a内,顶膜30覆盖于切割道40并和电镀线11相对设置。在图10所示实施例中,电镀线11位于第一槽22a内,顶膜30具有第二槽33,第二槽33位于切割道40内,第一槽22a和第二槽33相连通。在图11所示实施例中,墙膜20覆盖于电镀线11,顶膜30覆盖于切割道40并和电镀线11相对设置。It can be understood that the two implementations of setting the wall film 20 at the cutting road 40 and the two implementations of setting the top film 30 at the cutting road 40 can be used in any combination. For example, in the embodiment shown in FIG5, the wall film 20 covers the electroplating line 11, and the top film 30 has a second groove 33, and the second groove 33 is located in the cutting road 40. In the embodiment shown in FIG9, the electroplating line 11 is located in the first groove 22a, and the top film 30 covers the cutting road 40 and is arranged opposite to the electroplating line 11. In the embodiment shown in FIG10, the electroplating line 11 is located in the first groove 22a, and the top film 30 has a second groove 33, and the second groove 33 is located in the cutting road 40, and the first groove 22a and the second groove 33 are connected. In the embodiment shown in FIG11, the wall film 20 covers the electroplating line 11, and the top film 30 covers the cutting road 40 and is arranged opposite to the electroplating line 11.
在一些实施例中,参阅图5中的(a)、(b),在墙膜20上设置顶膜30时,顶膜30的部分材料填充于第一槽22a内。在墙膜20上设置顶膜30时,顶膜30有一定流动性和延展性,顶膜30可部分挤进第一槽22a内,顶膜30的一部分进入第一槽22a内并包覆于第一槽22a的侧面。在采用曝光显影时,显影液不容易攻击墙膜20和顶膜30的接触位置。能提升墙膜20和顶膜30的结合力,使得晶圆切割时墙膜20和顶膜30不容易被切割应力拉开,提升结构可靠性。In some embodiments, referring to (a) and (b) in FIG. 5 , when the top film 30 is disposed on the wall film 20, part of the material of the top film 30 is filled in the first groove 22a. When the top film 30 is disposed on the wall film 20, the top film 30 has a certain fluidity and ductility, and the top film 30 can be partially squeezed into the first groove 22a, and part of the top film 30 enters the first groove 22a and covers the side of the first groove 22a. When exposure and development are adopted, the developer is not easy to attack the contact position between the wall film 20 and the top film 30. The bonding force between the wall film 20 and the top film 30 can be improved, so that the wall film 20 and the top film 30 are not easily pulled apart by the cutting stress when the wafer is cut, thereby improving the structural reliability.
在成型墙膜20和顶膜30上的孔洞时有不同的实现方式。第一种在膜上成型空洞的实现方式是:墙膜20通过在基材层10上贴膜、曝光和显影而成,顶膜30通过在墙膜20上贴膜、曝光和显影而成。曝光显影是对墙膜20或顶膜30的光敏聚合物进行曝光,发生光化学反应,改变在显影液中的溶解度,采用显影液将墙膜20或顶膜30上不需要的部分溶解掉,将掩膜板上的图形转移到墙膜20或顶膜30上。There are different ways to form holes on the wall film 20 and the top film 30. The first way to form holes on the film is: the wall film 20 is formed by laminating, exposing and developing on the substrate layer 10, and the top film 30 is formed by laminating, exposing and developing on the wall film 20. Exposure and development is to expose the photosensitive polymer of the wall film 20 or the top film 30 to cause a photochemical reaction, change the solubility in the developer, use the developer to dissolve the unnecessary part of the wall film 20 or the top film 30, and transfer the pattern on the mask to the wall film 20 or the top film 30.
其中,光敏聚合物按曝光后的溶解性分为正胶和负胶。正胶的曝光部分溶于显影液,正胶的未曝光部分固化。负胶的未曝光部分溶于显影液,负胶的曝光部分固化。Among them, photosensitive polymers are divided into positive photoresists and negative photoresists according to their solubility after exposure. The exposed part of the positive photoresist dissolves in the developer, and the unexposed part of the positive photoresist solidifies. The unexposed part of the negative photoresist dissolves in the developer, and the exposed part of the negative photoresist solidifies.
示例性的,在图7、图8所示的实施例中,光敏聚合物采用负胶,配置用于成型墙膜20的第一掩膜板210以及用于成型顶膜30的第二掩膜板220。参阅图7中的(c)和(d),第一掩膜板210上对应于墙膜20的第一槽22a和空腔21处设置为遮光区211,需要成型固化处设置为透光区212。参阅图8中的(b)和(c),第二掩膜板220上对应于顶膜30的第二槽33处设置为遮光区221,需要成型固化处设置为透光区222。Exemplarily, in the embodiments shown in FIG. 7 and FIG. 8, the photosensitive polymer adopts a negative photoresist, and a first mask plate 210 for molding the wall film 20 and a second mask plate 220 for molding the top film 30 are configured. Referring to (c) and (d) in FIG. 7, the first groove 22a and the cavity 21 on the first mask plate 210 corresponding to the wall film 20 are set as a light-shielding area 211, and the area that needs molding and curing is set as a light-transmitting area 212. Referring to (b) and (c) in FIG. 8, the second groove 33 on the second mask plate 220 corresponding to the top film 30 is set as a light-shielding area 221, and the area that needs molding and curing is set as a light-transmitting area 222.
参阅图7中的(a)、(b),在成型墙膜20时,先在基材层10上贴膜;结合图7中的(c),接着在第一掩膜板210下对初始墙膜20进行曝光,对应第一槽22a和空腔21的部分负胶未曝光;结合图7中的(d),最后使未曝光部分溶于显影液,从而制作出具有第一槽22a和空腔21的墙膜20。参阅图8中的(a),在成型顶膜30时,先在墙膜20上贴膜;结合图8中的(b),接着在第二掩膜板220下对初始顶膜30进行曝光,对应第二槽33的部分负胶未曝光;结合图8中的(c),最后使未曝光部分溶于显影液,从而制作出具有第二槽33的顶膜30。Referring to (a) and (b) in FIG7 , when forming the wall film 20, the film is first pasted on the substrate layer 10; in conjunction with (c) in FIG7 , the initial wall film 20 is then exposed under the first mask plate 210, and the negative photoresist corresponding to the first groove 22a and the cavity 21 is not exposed; in conjunction with (d) in FIG7 , the unexposed portion is finally dissolved in the developer, thereby manufacturing the wall film 20 having the first groove 22a and the cavity 21. Referring to (a) in FIG8 , when forming the top film 30, the film is first pasted on the wall film 20; in conjunction with (b) in FIG8 , the initial top film 30 is then exposed under the second mask plate 220, and the negative photoresist corresponding to the second groove 33 is not exposed; in conjunction with (c) in FIG8 , the unexposed portion is finally dissolved in the developer, thereby manufacturing the top film 30 having the second groove 33.
此外,光敏聚合物采用正胶,配置用于成型墙膜20的第一掩膜板210以及用于成型顶膜30的第二掩膜板220,第一掩膜板210上对应于墙膜20的第一槽22a和空腔21处设置为透光区,需要成型固化处设置为遮光区;第二掩膜板220上对应于顶膜30的第二槽33处设置为透光区,需要成型固化处设置为遮光区。成型过程是类似的,不再赘述。In addition, the photosensitive polymer uses a positive photoresist, and is configured with a first mask plate 210 for molding the wall film 20 and a second mask plate 220 for molding the top film 30. The first groove 22a and the cavity 21 on the first mask plate 210 corresponding to the wall film 20 are set as light-transmitting areas, and the areas that need molding and curing are set as light-shielding areas; the second groove 33 on the second mask plate 220 corresponding to the top film 30 is set as a light-transmitting area, and the areas that need molding and curing are set as light-shielding areas. The molding process is similar and will not be repeated.
第二种在膜上成型空洞的实现方式是:墙膜20通过在基材层10上贴膜、激光打孔而成,顶膜30通过在墙膜20上贴膜、激光打孔而成。激光打孔是利用高功率激光束照射被加工基体,使被加工基体瞬间被加热至汽化温度,蒸发形成孔或腔。The second method of forming a cavity on the film is: the wall film 20 is formed by laminating the substrate layer 10 and punching holes with a laser, and the top film 30 is formed by laminating the wall film 20 and punching holes with a laser. Laser punching is to irradiate the processed substrate with a high-power laser beam, so that the processed substrate is instantly heated to the vaporization temperature, and evaporates to form holes or cavities.
在一些实施例中,参阅图7中的(c)、(d),在空腔21和避让槽22之间的墙膜20的顶面具有填充槽23时,填充槽23通过曝光显影而成,在曝光步骤中配置有第一掩膜板210,第一掩膜板210在和填充槽23对应的区域211a的宽度d5小于墙膜20的材料最小分辨率宽度。该方案能在墙膜20上成型出深度比墙膜20厚度小的填充槽23。墙膜20材料的最小分辨率宽度是指在曝光显影制作墙膜20时所能制作出的孔洞或实体区域的最小宽度尺寸。In some embodiments, referring to (c) and (d) in FIG. 7 , when the top surface of the wall film 20 between the cavity 21 and the avoidance groove 22 has a filling groove 23, the filling groove 23 is formed by exposure and development, and a first mask plate 210 is configured in the exposure step, and the width d5 of the first mask plate 210 in the area 211a corresponding to the filling groove 23 is smaller than the minimum resolution width of the material of the wall film 20. This solution can form a filling groove 23 on the wall film 20 with a depth smaller than the thickness of the wall film 20. The minimum resolution width of the wall film 20 material refers to the minimum width size of the hole or solid area that can be produced when the wall film 20 is produced by exposure and development.
示例性的,光敏聚合物采用负胶,第一掩膜板210上对应于墙膜20的填充槽23处设置为遮光区211a。墙膜20材料的最小分辨率宽度是20um,第一掩膜板210上对应于填充槽23处的遮光区211a宽度设置为5um至15um。采用低于墙膜20材料最小分辨率宽度的遮光区211a遮挡时,遮光区211a的两侧光源由于散射、反射作用,使和遮光区211a对应的墙膜20底部材料固化,但该位置的墙膜20顶部由于被遮挡,无法形成有效光固化,从而在墙膜20上成型出深度比墙膜20 厚度小的填充槽23。第一掩膜板210上对应于墙膜20的填充槽23处的遮光区域宽度可以为5um、8um、10um、12um、15um等等。Exemplarily, the photosensitive polymer uses a negative resist, and the first mask plate 210 is set as a light shielding area 211a at the filling groove 23 of the wall film 20. The minimum resolution width of the wall film 20 material is 20um, and the width of the light shielding area 211a corresponding to the filling groove 23 on the first mask plate 210 is set to 5um to 15um. When the light shielding area 211a with a width lower than the minimum resolution width of the wall film 20 material is used for shielding, the light sources on both sides of the light shielding area 211a are scattered and reflected, so that the bottom material of the wall film 20 corresponding to the light shielding area 211a is solidified, but the top of the wall film 20 at this position is blocked and cannot be effectively photocured, thereby forming a wall film 20 with a depth deeper than the wall film 20. The thickness of the filling groove 23 is small. The width of the light shielding area on the first mask plate 210 corresponding to the filling groove 23 of the wall film 20 can be 5um, 8um, 10um, 12um, 15um, etc.
此外,光敏聚合物采用正胶,第一掩膜板210上对应于墙膜20的填充槽23处设置为透光区,采用低于墙膜20材料最小分辨率宽度的透光区透光时,也能在墙膜20上成型出深度比墙膜20厚度小的填充槽23。In addition, the photosensitive polymer uses positive resist, and the filling groove 23 corresponding to the wall film 20 on the first mask plate 210 is set as a light-transmitting area. When the light-transmitting area with a width lower than the minimum resolution width of the wall film 20 material is used for light transmission, a filling groove 23 with a depth smaller than the thickness of the wall film 20 can also be formed on the wall film 20.
结合图5中的(a),在墙膜20的顶面成型出填充槽23后,在墙膜20上设置顶膜30,使顶膜30的部分挤进填充槽23内,即第二填充部32进入填充槽23内,第二填充部32和填充槽23的壁面充分连接,增加墙膜20和顶膜30间的结合面积以提升结合强度,在晶圆切割时可阻挡或降低沿垂直于切割侧面100a的方向上的剪切力,墙膜20和顶膜30不容易被切割应力拉开。5(a), after the filling groove 23 is formed on the top surface of the wall film 20, the top film 30 is arranged on the wall film 20, so that part of the top film 30 is squeezed into the filling groove 23, that is, the second filling portion 32 enters the filling groove 23, and the second filling portion 32 is fully connected to the wall surface of the filling groove 23, thereby increasing the bonding area between the wall film 20 and the top film 30 to enhance the bonding strength. When the wafer is cut, the shear force in the direction perpendicular to the cutting side surface 100a can be blocked or reduced, and the wall film 20 and the top film 30 are not easily pulled apart by the cutting stress.
可以理解的,在晶圆级封装结构100的制作方法中,可参考上述晶圆级封装结构100的各个结构实施例,这里不再赘述。It can be understood that in the method for manufacturing the wafer-level packaging structure 100 , reference may be made to the various structural embodiments of the wafer-level packaging structure 100 described above, which will not be described in detail herein.
最后应说明的是:以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何在本申请揭露的技术范围内的变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。 Finally, it should be noted that the above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims (18)

  1. 一种晶圆级封装结构,其特征在于,包括:依次层叠设置的基材层、墙膜和顶膜;A wafer-level packaging structure, characterized in that it comprises: a substrate layer, a wall film and a top film stacked in sequence;
    所述晶圆级封装结构具有切割侧面,所述切割侧面形成于所述基材层和所述顶膜的同一侧表面上;The wafer-level packaging structure has a cutting side surface, and the cutting side surface is formed on the same side surface of the substrate layer and the top film;
    所述墙膜具有用于放置功能器件的空腔,所述基材层和所述顶膜分别盖设于所述空腔的相对两端;The wall film has a cavity for placing functional devices, and the substrate layer and the top film are respectively covered at two opposite ends of the cavity;
    所述墙膜在和所述切割侧面同向的一侧具有避让槽,所述避让槽的侧面和所述切割侧面间隔设置。The wall film has an avoidance groove on one side in the same direction as the cutting side surface, and the side surface of the avoidance groove is spaced apart from the cutting side surface.
  2. 根据权利要求1所述的晶圆级封装结构,其特征在于,所述避让槽的侧面和所述切割侧面的间距范围是2μm至10μm。The wafer-level packaging structure according to claim 1 is characterized in that the spacing between the side of the avoidance groove and the cutting side is in a range of 2 μm to 10 μm.
  3. 根据权利要求1或2所述的晶圆级封装结构,其特征在于,所述避让槽沿所述墙膜的厚度方向贯穿所述墙膜设置;The wafer-level packaging structure according to claim 1 or 2, characterized in that the avoidance groove is arranged through the wall film along the thickness direction of the wall film;
    或,所述避让槽由所述墙膜的顶面延伸预定深度而成,所述避让槽的底面和所述基材层间隔设置。Alternatively, the avoidance groove is formed by extending the top surface of the wall film to a predetermined depth, and the bottom surface of the avoidance groove is spaced apart from the substrate layer.
  4. 根据权利要求1至3任一项所述的晶圆级封装结构,其特征在于,所述顶膜具有至少部分填充于所述避让槽的第一填充部,所述第一填充部包覆于所述避让槽的侧面。The wafer-level packaging structure according to any one of claims 1 to 3 is characterized in that the top film has a first filling portion that at least partially fills the avoidance groove, and the first filling portion covers the side surface of the avoidance groove.
  5. 根据权利要求1至4任一项所述的晶圆级封装结构,其特征在于,在所述空腔和所述避让槽之间的所述墙膜的顶面具有填充槽,所述填充槽的深度小于所述墙膜的厚度,所述顶膜具有至少部分填充于所述填充槽的第二填充部。The wafer-level packaging structure according to any one of claims 1 to 4 is characterized in that a filling groove is provided on the top surface of the wall film between the cavity and the avoidance groove, the depth of the filling groove is less than the thickness of the wall film, and the top film has a second filling portion at least partially filled in the filling groove.
  6. 根据权利要求5所述的晶圆级封装结构,其特征在于,所述墙膜在和所述切割侧面同向的一侧与所述空腔的内壁的最小间距范围是20μm至60μm。The wafer-level packaging structure according to claim 5, characterized in that a minimum spacing between the wall film on a side in the same direction as the cutting side and an inner wall of the cavity ranges from 20 μm to 60 μm.
  7. 根据权利要求5或6所述的晶圆级封装结构,其特征在于,所述填充槽为V型槽、正梯形槽、倒梯形槽或矩形槽。The wafer-level packaging structure according to claim 5 or 6 is characterized in that the filling groove is a V-shaped groove, a regular trapezoidal groove, an inverted trapezoidal groove or a rectangular groove.
  8. 根据权利要求5至7任一项所述的晶圆级封装结构,其特征在于,所述空腔、所述避让槽和所述填充槽通过曝光显影或激光打孔而成。The wafer-level packaging structure according to any one of claims 5 to 7 is characterized in that the cavity, the avoidance groove and the filling groove are formed by exposure and development or laser drilling.
  9. 一种如权利要求1至8任一项所述晶圆级封装结构的制作方法,其特征在于,包括以下步骤:A method for manufacturing a wafer-level packaging structure according to any one of claims 1 to 8, characterized in that it comprises the following steps:
    提供基材层,所述基材层上设有相连接的电镀线和焊盘,所述电镀线位于切割道内;Providing a substrate layer, on which a connected electroplating line and a pad are provided, wherein the electroplating line is located within the cutting path;
    在所述基材层上设置墙膜,所述墙膜具有间隔分布的空腔和第一槽,所述切割道的边缘经过所述第一槽;A wall film is arranged on the substrate layer, wherein the wall film has cavities and first grooves that are spaced apart, and the edge of the cutting path passes through the first groove;
    在所述墙膜上设置顶膜,得到晶圆;Arranging a top film on the wall film to obtain a wafer;
    沿着所述切割道切割所述晶圆,所述第一槽的一部分形成所述墙膜的避让槽,得到晶圆级封装结构。The wafer is cut along the cutting path, and a portion of the first groove forms an avoidance groove of the wall film, thereby obtaining a wafer-level packaging structure.
  10. 根据权利要求9所述的晶圆级封装结构的制作方法,其特征在于,所述墙膜覆盖于所述电镀线;The method for manufacturing a wafer-level packaging structure according to claim 9, wherein the wall film covers the electroplating line;
    或,所述电镀线位于所述第一槽内。Alternatively, the electroplating line is located in the first tank.
  11. 根据权利要求9或10所述的晶圆级封装结构的制作方法,其特征在于,所述顶膜具有第二槽,所述第二槽位于所述切割道内,所述第二槽的宽度小于或等于所述切割道的宽度;The method for manufacturing a wafer-level packaging structure according to claim 9 or 10, characterized in that the top film has a second groove, the second groove is located in the cutting street, and the width of the second groove is less than or equal to the width of the cutting street;
    或,所述顶膜覆盖于所述切割道并和所述电镀线相对设置。Alternatively, the top film covers the cutting path and is arranged opposite to the electroplating line.
  12. 根据权利要求9至11任一项所述的晶圆级封装结构的制作方法,其特征在于,在所述墙膜上设置所述顶膜时,所述顶膜的部分材料填充于所述第一槽内。The method for manufacturing a wafer-level packaging structure according to any one of claims 9 to 11, characterized in that when the top film is arranged on the wall film, part of the material of the top film is filled in the first groove.
  13. 根据权利要求9至12任一项所述的晶圆级封装结构的制作方法,其特征在于,所述墙膜通过在所述基材层上贴膜、曝光和显影而成,所述顶膜通过在所述墙膜上贴膜、曝光和显影而成;The method for manufacturing a wafer-level packaging structure according to any one of claims 9 to 12, characterized in that the wall film is formed by laminating, exposing and developing on the substrate layer, and the top film is formed by laminating, exposing and developing on the wall film;
    或,所述墙膜通过在所述基材层上贴膜、激光打孔而成,所述顶膜通过在所述墙膜上贴膜、激光打孔而成。Alternatively, the wall film is formed by pasting a film on the base material layer and punching holes with a laser, and the top film is formed by pasting a film on the wall film and punching holes with a laser.
  14. 根据权利要求9至13任一项所述的晶圆级封装结构的制作方法,其特征在于,在所述空腔和所述避让槽之间的所述墙膜的顶面具有填充槽时,所述填充槽通过曝光显影而成,在曝光步 骤中配置有第一掩膜板,所述第一掩膜板在和所述填充槽对应的区域的宽度小于所述墙膜的材料最小分辨率宽度。The method for manufacturing a wafer-level packaging structure according to any one of claims 9 to 13, characterized in that when the top surface of the wall film between the cavity and the avoidance groove has a filling groove, the filling groove is formed by exposure and development, and in the exposure step A first mask plate is configured in the step, and the width of the first mask plate in the area corresponding to the filling groove is smaller than the minimum resolution width of the material of the wall film.
  15. 一种晶圆级封装结构,其特征在于,包括:依次层叠设置的基材层、墙膜和顶膜;A wafer-level packaging structure, characterized in that it comprises: a substrate layer, a wall film and a top film stacked in sequence;
    所述晶圆级封装结构具有切割侧面;所述切割侧面形成于所述基材层和所述顶膜的同一侧表面上,或,所述切割侧面形成于所述基材层、所述墙膜和所述顶膜的同一侧表面上;The wafer-level packaging structure has a cutting side surface; the cutting side surface is formed on the same side surface of the substrate layer and the top film, or the cutting side surface is formed on the same side surface of the substrate layer, the wall film and the top film;
    所述墙膜具有用于放置功能器件的空腔,所述基材层和所述顶膜分别盖设于所述空腔的相对两端;The wall film has a cavity for placing functional devices, and the substrate layer and the top film are respectively covered at two opposite ends of the cavity;
    在所述空腔和所述切割侧面之间的所述墙膜的顶面具有填充槽,所述顶膜具有至少部分填充于所述填充槽的第二填充部。The top surface of the wall film between the cavity and the cutting side surface has a filling groove, and the top film has a second filling portion at least partially filled in the filling groove.
  16. 根据权利要求15所述的晶圆级封装结构,其特征在于,所述墙膜在和所述切割侧面同向的一侧与所述空腔的内壁的最小间距范围是20μm至60μm。The wafer-level packaging structure according to claim 15 is characterized in that a minimum spacing between the wall film on a side in the same direction as the cutting side and an inner wall of the cavity is in a range of 20 μm to 60 μm.
  17. 根据权利要求15或16所述的晶圆级封装结构,其特征在于,所述空腔和所述填充槽通过曝光显影或激光打孔而成。The wafer-level packaging structure according to claim 15 or 16 is characterized in that the cavity and the filling groove are formed by exposure and development or laser drilling.
  18. 一种电子设备,其特征在于,包括电路板和如权利要求1至8、15至17任一项所述晶圆级封装结构,所述晶圆级封装结构设于所述电路板上。 An electronic device, characterized in that it comprises a circuit board and a wafer-level packaging structure as described in any one of claims 1 to 8 and 15 to 17, wherein the wafer-level packaging structure is arranged on the circuit board.
PCT/CN2023/123433 2022-10-29 2023-10-08 Wafer-level packaging structure and manufacturing method therefor, and electronic device WO2024088040A1 (en)

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Citations (4)

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JP2006351591A (en) * 2005-06-13 2006-12-28 Sony Corp Micro device and packaging method thereof
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CN103400808A (en) * 2013-08-23 2013-11-20 苏州晶方半导体科技股份有限公司 Wafer-level packaging structure and packaging method of image sensor
CN104377217A (en) * 2014-11-28 2015-02-25 格科微电子(上海)有限公司 Image sensor package and image sensor packaging method

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Publication number Priority date Publication date Assignee Title
JP2006351591A (en) * 2005-06-13 2006-12-28 Sony Corp Micro device and packaging method thereof
CN102820264A (en) * 2011-06-09 2012-12-12 精材科技股份有限公司 Chip package structure and manufacturing method thereof
CN103400808A (en) * 2013-08-23 2013-11-20 苏州晶方半导体科技股份有限公司 Wafer-level packaging structure and packaging method of image sensor
CN104377217A (en) * 2014-11-28 2015-02-25 格科微电子(上海)有限公司 Image sensor package and image sensor packaging method

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