WO2024087037A1 - Welding machine, welding gun, welding system, and welding gun control method - Google Patents

Welding machine, welding gun, welding system, and welding gun control method Download PDF

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Publication number
WO2024087037A1
WO2024087037A1 PCT/CN2022/127501 CN2022127501W WO2024087037A1 WO 2024087037 A1 WO2024087037 A1 WO 2024087037A1 CN 2022127501 W CN2022127501 W CN 2022127501W WO 2024087037 A1 WO2024087037 A1 WO 2024087037A1
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WO
WIPO (PCT)
Prior art keywords
welding gun
welding
wire
type identification
resistance value
Prior art date
Application number
PCT/CN2022/127501
Other languages
French (fr)
Chinese (zh)
Inventor
潘磊
泰尔佐·毛里齐奥
李志岗
Original Assignee
深圳市佳士科技股份有限公司
佳士科技欧洲有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市佳士科技股份有限公司, 佳士科技欧洲有限责任公司 filed Critical 深圳市佳士科技股份有限公司
Priority to AU2022483841A priority Critical patent/AU2022483841A1/en
Priority to CN202280004664.8A priority patent/CN116075384A/en
Priority to PCT/CN2022/127501 priority patent/WO2024087037A1/en
Publication of WO2024087037A1 publication Critical patent/WO2024087037A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/10Other electric circuits therefor; Protective circuits; Remote controls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

Definitions

  • the present application relates to the technical field of welding guns, and more specifically, to a welding machine, a welding gun, a welding system and a welding gun control method.
  • a conventional welding gun usually has two wires connected to the switch button of the welding gun.
  • the digital control function of the welding gun it is necessary to solve the problem of data communication and transmission of power supply voltage signals between the welding machine (also known as welding cabinet) and the welding gun, which requires the addition of some additional wires.
  • the prior art in order to realize a digital welding gun, it is necessary to improve the internal cables of the welding machine and the conventional welding gun, and set additional wires in the welding machine and the conventional welding gun, so as to transmit data and power supply voltage signals between the welding machine and the welding gun through the additional wires, thereby providing a digital control function for the welding gun.
  • this will also make the welding machine an exclusive or customized welding machine, resulting in the loss of compatibility of the welding machine, and also resulting in the improved welding gun being only suitable for such exclusive or customized welding machine.
  • the technical problem to be solved by the present application is to provide an improved welding machine, welding gun, welding gun control method and welding system in view of the above-mentioned defects of the prior art, which can cleverly utilize the two existing wires of the traditional welding gun as power supply cables and electrical signal transmission cables without changing the internal cable design of the welding machine and the traditional welding gun, and at the same time realize the traditional ordinary conventional mode control, analog control and digital control of the welding gun.
  • a welding system in a first aspect, includes a welder and a welding gun that establish an electrical signal connection, the welder being used to power the welding gun through the electrical signal connection established between the welding gun and the welder and to identify the type of the welding gun according to the electrical signal received from the welding gun, thereby obtaining a welding gun type identification result, and adaptively adjusting a specific function of the welding gun according to the welding gun type identification result.
  • the welding gun includes a welding gun control circuit
  • the welding gun control circuit includes a welding gun type identification circuit installed in the welding gun handle, and an input circuit connected between the welding gun type identification circuit and the welding machine;
  • the input circuit includes a first wire and a second wire for establishing the electrical signal connection between the welding gun and the welding machine; wherein one end of the first wire and the second wire are connected to a welding gun port for connecting to the welding machine, and the other end of the first wire and the second wire are connected to an input port of the input circuit.
  • the welding gun type identification circuit includes a first slot for accommodating an analog plug-in module and a second slot for accommodating a digital plug-in module;
  • the welding machine is specifically used to trigger an identification operation of a welding gun type of the welding gun according to the insertion status of the first slot and the second slot, obtain a welding gun type identification result by looking up a table, and adaptively adjust a specific function of the welding gun according to the welding gun type identification result.
  • the welding machine is specifically used for:
  • a first welding gun type identification result is obtained according to the electrical signal and a pre-stored first correspondence table, the welding gun is identified as a digital welding gun, and the welding gun is switched to a digital control mode;
  • the welding gun type identification circuit If no electrical signal is received from the welding gun type identification circuit, it is checked whether there is a resistance value between the first wire and the second wire, and the resistance value between the first wire and the second wire is read; if the resistance value between the first wire and the second wire is read, and the resistance value is within a preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and the analog control mode is switched; if the resistance value between the first wire and the second wire is read, and it is confirmed that the resistance value exceeds the preset resistance value range, it is confirmed that the welding gun does not belong to the category of a specific product model/series, and the identification operation of the welding gun type of the welding gun is not triggered, and the adaptive adjustment operation of the specific function of the welding gun is not performed;
  • the second correspondence table includes a one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types.
  • the welding machine is also used to identify the welding gun as an ordinary welding gun when neither the analog plug-in module inserted into the first slot nor the digital plug-in module inserted into the second slot is detected, so that the welding gun operates in a traditional ordinary mode.
  • the welding gun type identification circuit has a first slot for accommodating an analog plug-in module and a second slot for accommodating a digital plug-in module, and is configured to be identified by the welding machine through an electrical signal between the first wire and the second wire when the analog plug-in module inserted into the first slot is detected or the digital plug-in module inserted into the second slot is detected.
  • the input circuit comprises:
  • a filter subcircuit the filter subcircuit is used to filter the power supply voltage signal provided by the welding machine
  • a rectifier circuit the rectifier circuit is used to rectify the power supply voltage signal and output a DC voltage
  • a voltage stabilizing subcircuit the voltage stabilizing subcircuit is used to read an average voltage value of the DC voltage output by the rectifier subcircuit, determine whether the average voltage value reaches a preset DC voltage threshold, and interrupt the voltage signal transmission between the input circuit and the welding gun type identification circuit when the average voltage value is lower than the preset DC voltage threshold; the voltage stabilizing subcircuit is also used to resume the voltage signal transmission between the input circuit and the welding gun type identification circuit when it is detected that the DC voltage output by the rectifier subcircuit reaches the preset DC voltage threshold again;
  • a key sub-circuit is connected to a welding gun switch through the first wire and the second wire.
  • the present application proposes a welding machine, which establishes an electrical signal connection with the welding gun through a first wire and a second wire, and is used to power the welding gun through the electrical signal connection and identify the type of the welding gun according to the electrical signal received from the welding gun, obtain a welding gun type identification result, and adaptively adjust the specific function of the welding gun according to the welding gun type identification result.
  • one end of the first wire and the second wire are connected to a welding gun port for connecting to the welding machine, and the other end of the first wire and the second wire are connected to an input circuit of the welding gun.
  • the welding machine is specifically used to trigger an identification operation of a welding gun type of the welding gun according to the insertion status of the first slot and the second slot of the welding gun, obtain a welding gun type identification result by looking up a table, and adaptively adjust a specific function of the welding gun according to the welding gun type identification result.
  • the welding machine is specifically used for:
  • a first welding gun type identification result is obtained according to the electrical signal and a pre-stored first correspondence table, the welding gun is identified as a digital welding gun, and the control mode is switched to a digital control mode;
  • the second correspondence table includes a one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types.
  • the welding machine is also used to identify the welding gun as an ordinary welding gun when neither the analog plug-in module inserted into the first slot of the welding gun nor the digital plug-in module inserted into the second slot of the welding gun is detected, so that the welding gun operates in a traditional ordinary mode.
  • the present application further provides a welding gun, the welding gun comprising a welding gun control circuit, characterized in that the welding gun control circuit comprises a welding gun type identification circuit installed in a welding gun handle, and an input circuit connected between the welding gun type identification circuit and a welding machine;
  • the input circuit includes a first wire and a second wire for establishing an electrical signal connection between the welding gun and the welding machine;
  • the welding gun type identification circuit has a first slot for accommodating an analog plug-in module and a second slot for accommodating a digital plug-in module, and is used to be identified by the welding machine through an electrical signal between the first wire and the second wire when the analog plug-in module inserted into the first slot is detected or the digital plug-in module inserted into the second slot is detected.
  • one end of the first wire and the second wire are connected to a welding gun port for connecting to the welding machine, and the other end of the first wire and the second wire are connected to an input port of the input circuit.
  • the welding gun type identification circuit further has an interface electrically connected to the analog plug-in module inserted into the first slot or the digital plug-in module inserted into the second slot.
  • the present application further proposes a welding gun control method, wherein the welding gun control method is implemented on a welding machine, the welding gun comprises a welding gun control circuit, the welding gun control circuit comprises a welding gun type identification circuit installed in a welding gun handle, and an input circuit, the input circuit has a first wire and a second wire for establishing an electrical signal connection between the welding machine and the welding gun, the welding gun type identification circuit has a first slot for accommodating an analog plug-in module and a second slot for accommodating a digital plug-in module; characterized in that the method comprises the following steps:
  • the welding gun is powered by utilizing the electrical signal connection established between the welding machine and the welding gun and the type of the welding gun is identified according to the electrical signal received from the welding gun, thereby obtaining a welding gun type identification result, and adaptively adjusting the specific function of the welding gun according to the welding gun type identification result.
  • the step of identifying the type of the welding gun according to the electrical signal received from the welding gun, obtaining a welding gun type identification result, and adaptively adjusting a specific function of the welding gun according to the welding gun type identification result comprises:
  • the analog plug-in module inserted into the first slot is detected or the digital plug-in module inserted into the second slot is detected, triggering an identification operation of the welding gun type of the welding gun, obtaining a welding gun type identification result by looking up a table, and adaptively adjusting a specific function of the welding gun according to the welding gun type identification result specifically includes:
  • a first welding gun type identification result is obtained according to the electrical signal and a pre-stored first correspondence table, the welding gun is identified as a digital welding gun, and the welding gun is switched to a digital control mode;
  • the welding gun type identification circuit If no electrical signal is received from the welding gun type identification circuit, it is checked whether there is a resistance value between the first wire and the second wire, and the resistance value between the first wire and the second wire is read; if the resistance value between the first wire and the second wire is read, and the resistance value is within a preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and the analog control mode is switched; if the resistance value between the first wire and the second wire is read, and it is confirmed that the resistance value exceeds the preset resistance value range, it is confirmed that the welding gun does not belong to the category of a specific product model/series, and the identification operation of the welding gun type of the welding gun is not triggered, and the adaptive adjustment operation of the specific function of the welding gun is not performed;
  • the second correspondence table includes a one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types.
  • the step of identifying the type of the welding gun according to the electrical signal received from the welding gun, obtaining a welding gun type identification result, and adaptively adjusting a specific function of the welding gun according to the welding gun type identification result further includes:
  • the welding gun is operated in the traditional normal mode.
  • the step of powering the welding gun through the electrical signal connection comprises:
  • the average voltage value of the DC voltage output by the rectifier subcircuit is read by the voltage stabilizing subcircuit of the input circuit to determine whether the average voltage value reaches a preset DC voltage threshold value, and when the average voltage value is lower than the preset DC voltage threshold value, the voltage signal transmission between the input circuit and the welding gun type identification circuit is interrupted until it is detected that the DC voltage output by the rectifier subcircuit reaches the preset DC voltage threshold value again, and the voltage signal transmission between the input circuit and the welding gun type identification circuit is restored.
  • the welding machine, welding gun, welding gun control method and welding system proposed in this application have at least the following beneficial effects:
  • the first wire/second wire connected between the welder and the welding gun is used to transmit the power supply voltage signal provided by the welder to power the welding gun type identification circuit.
  • the first wire and the second wire are used to receive and transmit electrical signals. Therefore, there is no need to add additional wires to the welder or the traditional welding gun or change their internal wire design. Therefore, by applying the welder, welding gun, welding gun control method and welding system proposed in this application, the welder can be compatible with all types of welding guns.
  • the welding gun control circuit of the present application is provided with corresponding slots, the user can replace different intelligent control components (i.e., analog plug-in modules and digital plug-in modules) for the welding gun according to the needs of the welding gun function, so that the welding gun has the function corresponding to the inserted intelligent control component.
  • the welding machine can trigger the welding gun type identification circuit to identify the welding gun type of the welding gun according to the insertion conditions of the first slot and the second slot, obtain accurate welding gun type identification results by looking up the table, and adaptively adjust the specific functions of the welding gun according to the obtained welding gun type identification results.
  • the user can replace different intelligent control components for the welding gun according to the functional needs of the welding gun to make the welding gun have different control functions, and can make the welding gun work in any of the traditional ordinary mode, analog control mode and digital control mode, provide users with various functions, and well meet the diverse needs of different users.
  • the welding machine proposed in this application has excellent compatibility.
  • the welding machine is not only compatible with various types of welding guns, but also can simultaneously identify three welding guns connected to the welding machine.
  • the voltage stabilization function provided by the voltage stabilization subcircuit of the input circuit of the welding gun can optimize the signal transmission between the welding machine and the input circuit of the welding machine control circuit when the power supply voltage provided by the welding machine is undervoltage, thereby ensuring that a stable operating voltage can be provided for the welding gun type identification circuit, thereby improving the working stability of the entire welding gun control circuit.
  • FIG1 is a structural block diagram of a welding system provided by a preferred embodiment of the present application.
  • FIG2 is a structural block diagram of a welding gun control circuit with an analog plug-in module inserted, provided by a preferred embodiment of the present application;
  • FIG3 is a structural block diagram of a welding gun control circuit with a digital plug-in module inserted, provided in a preferred embodiment of the present application;
  • FIG4 is a circuit diagram of a welding gun control circuit with a digital plug-in module inserted, provided in a preferred embodiment of the present application;
  • FIG5 is a structural block diagram of an input circuit of a welding gun control circuit provided in a preferred embodiment of the present application.
  • FIG6 is a flow chart of a welding gun control method provided by a preferred embodiment of the present application.
  • FIG. 7 is a specific implementation flow chart of the voltage stabilization protection scheme included in the welding gun control method shown in FIG. 6 ;
  • FIG. 8 is a flowchart of a specific implementation of the welding gun type identification solution included in the welding gun control method shown in FIG. 6 .
  • the first wire and the second wire are used to establish an electrical signal connection between the welding machine 200 and the welding gun 300 to transmit the power supply voltage signal provided by the welding machine 200 to power the welding gun 300.
  • the first wire and the second wire are also used to receive and transmit signals, so there is no need to add additional wires to the welding machine 200 or the traditional welding gun 300 or change the internal wire design. Therefore, by applying the welding gun control circuit 100 proposed in this application, the welding machine 200 can be compatible with all types of welding guns 300.
  • a corresponding slot is provided on the welding gun control circuit 100 of the welding gun 300 so that the user can replace different intelligent control components (i.e., the analog plug-in module 103 and the digital plug-in module 104) for the welding gun 300 according to the functional requirements of the welding gun 300, so that the welding gun 300 has functions corresponding to the inserted intelligent control components. Therefore, the user can replace different intelligent control components for the welding gun 300 according to the functional requirements of the welding gun 300 to enable the welding gun 300 to have different control functions, and can enable the welding gun 300 to work in any of the traditional common mode, analog control mode and digital control mode, providing users with various functions and meeting the diverse needs of different users.
  • the user can replace different intelligent control components for the welding gun 300 according to the functional requirements of the welding gun 300 to enable the welding gun 300 to have different control functions, and can enable the welding gun 300 to work in any of the traditional common mode, analog control mode and digital control mode, providing users with various functions and meeting the diverse needs of different users.
  • the welding gun control circuit 100 has a voltage stabilization protection mechanism, that is, the voltage stabilization regulation function provided by the voltage stabilization subcircuit 1013 of the input circuit 101 can optimize the signal transmission between the welding machine 200 and the input circuit 101 of the welding gun control circuit 100 when the power supply voltage provided by the welding machine 200 is undervoltage, thereby ensuring that a stable operating voltage can be provided for the welding gun type identification circuit 102, thereby improving the working stability of the entire welding gun control circuit 100.
  • the present application proposes a welding system 1000, which is used to identify the welding gun type of the welding gun 300 by using two wires connected between the welding gun 300 and the welding machine 200, and adaptively adjust the function of the welding gun 300 according to the welding gun type identification result, so that the welding gun 300 works in the traditional normal mode or the analog control mode or the digital control mode, thereby realizing the functions of the ordinary welding gun 300, the analog welding gun 300 and the digital welding gun 300 respectively.
  • the welding system 1000 includes a welding machine 200 and a welding gun 300 that establish an electrical signal connection.
  • the welding machine 200 is used to power the welding gun 300 through the electrical signal connection established between the welding gun 300 and the welding machine 200, and to identify the type of the welding gun 300 according to the electrical signal received from the welding gun 300, to obtain a welding gun type identification result, and to adaptively adjust the specific function of the welding gun 300 according to the welding gun type identification result.
  • the welding gun 300 includes a welding gun control circuit 100 , which includes a welding gun type identification circuit 102 installed in a welding gun handle, and an input circuit 101 connected between the welding gun type identification circuit 102 and the welding machine 200 .
  • a welding gun control circuit 100 which includes a welding gun type identification circuit 102 installed in a welding gun handle, and an input circuit 101 connected between the welding gun type identification circuit 102 and the welding machine 200 .
  • the input circuit 101 includes a first wire and a second wire for establishing an electrical signal connection between the welding gun 300 and the welding machine 200; wherein one end of the first wire and the second wire are connected to the welding gun port for connecting to the welding machine 200, and the other ends of the first wire and the second wire are connected to the input port of the input circuit 101.
  • the welding gun type identification circuit 102 further includes a first slot for accommodating an analog plug-in module 103 and a second slot for accommodating a digital plug-in module 104 .
  • the welding machine 200 is specifically used to trigger the identification operation of the welding gun type of the welding gun 300 according to the insertion status of the first slot and the second slot, obtain the welding gun type identification result by looking up the table, and adaptively adjust the specific function of the welding gun 300 according to the welding gun type identification result.
  • the welding machine 200 is specifically used to: check whether an electrical signal from the welding gun type identification circuit 102 is received; if the electrical signal from the welding gun type identification circuit 102 is received, obtain a first welding gun type identification result according to the electrical signal and a pre-stored first correspondence table, identify the welding gun 300 as a digital welding gun 300, and switch to a digital control mode; if the electrical signal from the welding gun type identification circuit 102 is not received, check whether there is a resistance value between the first wire and the second wire, and read the resistance value between the first wire and the second wire; if the resistance value between the first wire and the second wire is read When a resistance value exists and the resistance value is within a preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and the analog control mode is switched to; if the resistance value between the first wire and the second wire is read and it is confirmed that the resistance value exceeds the prese
  • the second correspondence table includes a one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types.
  • Table a shows the one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types, as shown below:
  • the welding machine 200 is also used to identify the welding gun 300 as a common welding gun 300 when neither the analog plug-in module 103 inserted into the first slot nor the digital plug-in module 104 inserted into the second slot is detected, so that the welding gun 300 operates in the conventional common mode.
  • the welding gun type identification circuit 102 has a first slot for accommodating an analog plug-in module 103 and a second slot for accommodating a digital plug-in module 104, and is configured to be identified by the welding machine 200 through an electrical signal between the first wire and the second wire when the analog plug-in module 103 inserted into the first slot is detected or the digital plug-in module 104 inserted into the second slot is detected.
  • the input circuit 101 comprises:
  • a filter subcircuit 1011, the filter subcircuit 1011 is used to filter the power supply voltage signal provided by the welding machine 200;
  • a rectifier circuit 1012, the rectifier circuit 1012 is used to rectify the power supply voltage signal and output a DC voltage
  • the voltage stabilizing subcircuit 1013 is used to: read the average voltage value of the DC voltage output by the rectifier subcircuit 1012, determine whether the average voltage value reaches a preset DC voltage threshold, and interrupt the voltage signal transmission between the input circuit 101 and the welding gun type identification circuit 102 when the average voltage value is lower than the preset DC voltage threshold; and resume the voltage signal transmission between the input circuit 101 and the welding gun type identification circuit 102 when it is detected that the DC voltage output by the rectifier subcircuit 1012 reaches the preset DC voltage threshold again;
  • the key sub-circuit 1014 is connected to the welding gun switch through a first wire and a second wire.
  • the present application also proposes a welding machine 200.
  • the welding machine 200 includes but is not limited to a MIG welding torch, a TIG welding torch, a plasma cutting torch, a plasma welding torch and other similar welding cabinets.
  • the welding machine 200 establishes an electrical signal connection with the welding gun 300 through the first wire and the second wire, and 200 is used to power the welding gun 300 through the electrical signal connection and identify the type of the welding gun 300 according to the electrical signal received from the welding gun 300, obtain the welding gun type identification result, and adaptively adjust the specific function of the welding gun 300 according to the welding gun type identification result.
  • One end of the first wire and the second wire are both connected to the welding gun port for connecting to the welding machine 200 , and the other ends of the first wire and the second wire are both connected to the input circuit 101 of the welding gun 300 .
  • the above-mentioned welding machine 200 is specifically used to trigger the identification operation of the welding gun type of the welding gun 300 according to the insertion status of the first slot and the second slot of the welding gun 300, obtain the welding gun type identification result by looking up the table, and adaptively adjust the specific function of the welding gun 300 according to the welding gun type identification result.
  • the welding machine 200 is specifically used for:
  • a first welding gun type identification result is obtained according to the electrical signal and a pre-stored first correspondence table, the welding gun 300 is identified as a digital welding gun 300, and the mode is switched to digital control;
  • the welding gun 300 If no electrical signal is received from the welding gun 300, it is checked whether there is a resistance value between the first wire and the second wire, and the resistance value between the first wire and the second wire is read; if the resistance value between the first wire and the second wire is read, and it is determined that the resistance value is within the preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and the analog control mode is switched; if the resistance value between the first wire and the second wire is read, and it is confirmed that the resistance value exceeds the preset resistance value range, it is confirmed that the welding gun 300 does not belong to the welding gun 300 of the specific product model/series, and the identification operation of the welding gun type of the welding gun 300 is not triggered, and the adaptive adjustment operation of the specific function of the welding gun 300 is not performed.
  • the second correspondence table includes a one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types (as shown in Table a above).
  • the welding machine 200 is also used to identify the welding gun 300 as a common welding gun 300 when neither the analog plug-in module 103 inserted into the first slot nor the digital plug-in module 104 inserted into the second slot is detected, so that the welding gun 300 operates in the conventional common mode.
  • the present application also proposes a welding gun 300, which includes a welding gun control circuit 100.
  • the welding gun control circuit 100 includes a welding gun type identification circuit 102 installed in a welding gun handle, and an input circuit 101 connected between the welding gun type identification circuit 102 and the welding machine 200.
  • the input circuit 101 includes a first wire and a second wire for establishing an electrical signal connection between the welding gun 300 and the welding machine 200 .
  • the welding gun type identification circuit 102 has a first slot for accommodating an analog plug-in module 103 and a second slot for accommodating a digital plug-in module 104, and is used to have the function of being identified by the welding machine 200 through the electrical signal between the first wire and the second wire when the analog plug-in module 103 inserted into the first slot is detected or the digital plug-in module 104 inserted into the second slot is detected.
  • one end of the first wire and the second wire are both connected to a welding gun port for connecting to the welding machine 200 , and the other ends of the first wire and the second wire are both connected to an input port of the input circuit 101 .
  • the welding gun type identification circuit 102 also has an interface electrically connected to the analog plug-in module 103 inserted into the first slot or the digital plug-in module 104 inserted into the second slot.
  • a first slot for accommodating an analog plug-in module 103 and a second slot for accommodating a digital plug-in module 104 are provided in the welding gun type identification circuit 102, the user can choose to insert the analog plug-in module 103 into the first slot to implement the analog control function of the welding gun 300 as needed, or choose to replace the analog plug-in module 103 with a digital plug-in module 104 (i.e., choose to insert the digital plug-in module 104 into the second slot) to implement the digital control function of the welding gun 300.
  • the input circuit 101 comprises:
  • a filter subcircuit 1011, the filter subcircuit 1011 is used to filter the power supply voltage signal provided by the welding machine 200;
  • a rectifier circuit 1012, the rectifier circuit 1012 is used to rectify the power supply voltage signal and output a DC voltage
  • a voltage stabilizing subcircuit 1013 the voltage stabilizing subcircuit 1013 is used to read the average voltage value of the DC voltage output by the rectifier subcircuit 1012, determine whether the average voltage value reaches a preset DC voltage threshold, and interrupt the signal transmission between the input circuit 101 and the welding gun type identification circuit 102 when the average voltage value is lower than the preset DC voltage threshold, until the DC voltage output by the rectifier subcircuit 1012 reaches the preset DC voltage threshold, and then resume the signal transmission between the input circuit 101 and the welding gun type identification circuit 102;
  • the key sub-circuit 1014 is connected to the welding gun switch through a first wire and a second wire.
  • a voltage stabilization protection mechanism is provided for the welding gun 300.
  • the signal transmission between the welding machine 200 and the input circuit 101 of the welding gun control circuit 100 can be optimized when the power supply voltage provided by the welding machine 200 is undervoltage, thereby ensuring that a stable operating voltage can be provided for the welding gun type identification circuit 102, and improving the working stability of the entire welding gun control circuit 100.
  • a structural block diagram of a welding gun control circuit 100 of a welding gun 300 in a simulation control mode is shown (as shown in FIG2 ).
  • the welding machine 200 can identify the welding gun 300 as a simulation welding gun 300 having a simulation user interface and simulation control functions.
  • the welding gun type identification circuit 102 also has an interface, which is electrically connected to the analog plug-in module 103 inserted into the first slot or the digital plug-in module 104 inserted into the second slot.
  • the interface when the interface is not connected to any analog plug-in module 103 or digital plug-in module 104, the interface has a closed wiring harness.
  • the closed wiring harness is removed.
  • the first welding gun type identification result at least includes the product series to which the welding gun belongs, the welding gun type and the welding gun model.
  • the first correspondence table is used to reflect the one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types (as shown in Table a above).
  • FIG3 a structural block diagram of a welding gun control circuit 100 of a welding gun 300 in a digital control mode is shown (as shown in FIG3 ).
  • a digital plug-in module 104 is inserted into the second slot of the welding gun control circuit 100.
  • the welding machine 200 can identify the welding gun 300 as a digital welding gun 300 with a digital user interface and digital control functions.
  • FIG4 further shows a circuit diagram of the welding gun control circuit 100.
  • the welding machine 200 When the welding machine 200 does not detect that any plug-in module (analog plug-in module 103 or digital plug-in module 104) is inserted into the corresponding slot of the welding gun type identification circuit 102, or the analog plug-in module 103 originally inserted into the first slot or the digital plug-in module 104 originally inserted into the second slot is pulled out by the user, the welding machine 200 proposed in the present application will make the welding gun 300 work in the conventional normal mode, thereby realizing the control function of the welding gun 300 in the conventional normal mode. Specifically, when the welding machine 200 neither detects the analog plug-in module 103 inserted into the first slot nor the digital plug-in module 104 inserted into the second slot, the welding gun 300 will be controlled to work in the conventional normal mode. At this time, the welding gun 300 described in the present application is a conventional welding gun 300, which has the corresponding functions of the conventional welding gun 300.
  • the present application also proposes a welding gun control method implemented by the welding machine 200.
  • the welding machine 200 establishes an electrical signal connection with the welding gun 300 through a wire.
  • the welding gun 300 includes a welding gun control circuit 100, and the welding gun control circuit 100 further includes a welding gun type identification circuit 102 installed in the welding gun handle, and an input circuit 101.
  • the input circuit 101 has a first wire and a second wire for establishing an electrical signal connection between the welding machine 200 and the welding gun 300, and the welding gun type identification circuit 102 has a first slot for accommodating an analog plug-in module 103 and a second slot for accommodating a digital plug-in module 104.
  • the welding gun control method includes the following steps:
  • Step S100 powering the welding gun 300 by utilizing the electrical signal connection between the welding machine 200 and the welding gun 300;
  • Step S200 identifying the type of the welding gun 300 according to the electrical signal received from the welding gun 300 , obtaining a welding gun type identification result, and adaptively adjusting the specific function of the welding gun 300 according to the welding gun type identification result.
  • FIG7 shows a specific implementation flow chart of the method steps for powering the welding gun 300 by utilizing the electrical signal connection established between the welding machine 200 and the welding gun 300.
  • step S100 further includes:
  • Step S101 filtering the power supply voltage signal provided by the welding machine 200 through the filtering sub-circuit 1011;
  • Step S102 rectifying the power supply voltage signal through the rectifier circuit 1012 to output a DC voltage
  • Step S103 reading the average voltage value of the DC voltage output by the rectifier sub-circuit 1012 through the voltage stabilizing sub-circuit 1013;
  • Step S104 determining whether the average voltage value is lower than a preset DC voltage threshold; if so, executing step S106, if not, executing step S105;
  • Step S105 interrupting the signal transmission between the input circuit 101 and the welding gun type identification circuit 102 , and returning to step S103 .
  • Step S106 providing the DC voltage output by the rectifier circuit 1012 to the welding gun type identification circuit 102 .
  • the present application provides a voltage stabilization protection mechanism for the input circuit 101, which can temporarily interrupt the transmission when the power supply voltage signal provided by the welding machine 200 does not meet the set requirements, thereby avoiding the risk of causing the power supply voltage of the voltage stabilization subcircuit 1013.
  • this voltage stabilization protection mechanism By adopting this voltage stabilization protection mechanism, the quality of the transmission signal of the input circuit 101 can be guaranteed, and the working stability of the input circuit 101 can be improved.
  • FIG8 shows a specific implementation flow chart of the welding gun type identification solution included in the welding gun control method of the present application.
  • the above step S200 further includes:
  • Step S201 detecting whether an electrical signal from the welding gun type identification circuit 102 of the welding gun 300100 is received; if so, executing step S202, otherwise, executing step S203.
  • Step S202 obtaining a first welding gun type identification result according to the received electrical signal and a pre-stored first correspondence table, identifying the welding gun 300 as a digital welding gun 300 , and switching to a digital control mode.
  • Step S203 check whether there is a resistance value between the first wire and the second wire. If there is a resistance value, execute step S204, otherwise, execute step S207.
  • Step S204 if it is detected whether there is a resistance value between the first wire and the second wire, the resistance value is read and it is determined that the resistance value is within the preset resistance value range. If it is determined that the measured resistance value is within the preset resistance value range, step S205 is executed, otherwise, step S206 is executed.
  • Step S205 if the resistance value is within the preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and switch to the analog control mode.
  • Step S206 confirming that the welding gun 300 does not belong to the category of a specific product model/series, not triggering the welding gun type identification operation of the welding gun 300 , and not performing the adaptive adjustment operation of the specific function of the welding gun 300 .
  • Step S207 controlling the welding gun 300 to operate in a conventional normal mode.
  • the welding machine 200 uses the first wire and the second wire to transmit the power supply voltage signal provided by the welding machine 200 to power the welding gun 300.
  • the welding machine 200 also uses the communication function of the first wire and the second wire to receive and transmit electrical signals between the welding machine 200 and the welding gun 300. Therefore, there is no need to add additional wires or change the existing wire design. Therefore, the welding machine 200 is compatible with all types of welding guns 300.
  • corresponding slots are set on the welding gun control circuit 100 so that the user can replace different intelligent control components (i.e., the analog plug-in module 103 and the digital plug-in module 104) so that the welding gun 300 has different functions.
  • the present application 200 can trigger the identification of the welding gun type of the welding gun 300 according to the insertion conditions of the first slot and the second slot, obtain an accurate welding gun type identification result by looking up the table, and adaptively adjust the specific functions of the welding gun 300 according to the obtained welding gun type identification result.
  • the user can replace different intelligent control components according to the use needs to give the welding gun 300 different functions, so that the welding gun 300 works in any of the traditional common mode, analog control mode and digital control mode, and provide the user with functions corresponding to its working mode, thereby meeting the diverse needs of different users.
  • the welding machine 200 proposed in the present application has excellent compatibility.
  • the welding machine 200 is not only compatible with various types of welding guns 300, but also can simultaneously identify three welding guns 300 connected to the welding machine 200.
  • the welding gun 300 has a voltage stabilization protection mechanism.
  • the voltage stabilization function provided by the voltage stabilization subcircuit 1013 of the input circuit 101 of the welding gun control circuit 100 can optimize the signal transmission between the welding machine 200 and the input circuit 101 of the welding gun control circuit 100 when the power supply voltage provided by the welding machine 200 is undervoltage, thereby ensuring that a stable operating voltage can be provided for the welding gun type identification circuit 102, thereby improving the working stability of the entire welding gun control circuit 100.

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Abstract

A welding system, comprising a welding machine (200) and a welding gun (300) that establish an electrical signal connection. The welding machine establishes an electrical signal connection with the welding gun by means of a wire, supplies power to the welding gun by using the electrical signal connection, according to an electrical signal received from the welding gun, identifies a type of the welding gun, obtains a welding gun type identification result, and according to the welding gun type identification result, self-adaptively adjusts a specific function of the welding gun. The welding system can enable the welding gun to have three welding gun control functions of conventional common-legacy mode control, analog control, and digital control without needing to add additional cables for the welding machine and the welding gun or improve the existing cable designs of conventional welding guns. The present invention further relates to a welding machine, a welding gun, and a welding gun control method.

Description

焊机、焊枪、焊接系统以及焊枪控制方法Welding machine, welding gun, welding system and welding gun control method 技术领域Technical Field
本申请涉及焊枪技术领域,更具体地说,涉及一种焊机、焊枪、焊接系统以及焊枪控制方法。The present application relates to the technical field of welding guns, and more specifically, to a welding machine, a welding gun, a welding system and a welding gun control method.
背景技术Background technique
传统焊枪通常具有连接到焊枪开关按钮的两根导线。为了实现焊枪的数字控制功能,需要解决焊机(又称为焊柜)与焊枪之间的数据通信及电源电压信号的传输问题,这需要增加一些额外的电线。在现有技术中,为实现数字焊枪,需要对焊机及传统焊枪的内部线缆进行改进,在焊机和传统焊枪中设置额外的导线,以便通过额外设置的导线进行焊机与焊枪之间的数据传输及电源电压信号的传输,从而为焊枪提供数字控制功能。但这也会使得焊机成为了专属或定制化焊机,导致焊机的兼容性丧失,也导致改进后的焊枪只能适配于这种专属或定制化的焊机。A conventional welding gun usually has two wires connected to the switch button of the welding gun. In order to realize the digital control function of the welding gun, it is necessary to solve the problem of data communication and transmission of power supply voltage signals between the welding machine (also known as welding cabinet) and the welding gun, which requires the addition of some additional wires. In the prior art, in order to realize a digital welding gun, it is necessary to improve the internal cables of the welding machine and the conventional welding gun, and set additional wires in the welding machine and the conventional welding gun, so as to transmit data and power supply voltage signals between the welding machine and the welding gun through the additional wires, thereby providing a digital control function for the welding gun. However, this will also make the welding machine an exclusive or customized welding machine, resulting in the loss of compatibility of the welding machine, and also resulting in the improved welding gun being only suitable for such exclusive or customized welding machine.
因此,如何在不改变焊机和传统焊枪的内部线缆设计的前提下实现焊枪的标准,模拟和数字化控制,已成为业内亟待解决的技术问题。Therefore, how to achieve standard, analog and digital control of welding guns without changing the internal cable design of welding machines and traditional welding guns has become a technical problem that needs to be solved urgently in the industry.
技术问题technical problem
本申请要解决的技术问题在于针对现有技术的上述缺陷,提供一种经过改进的焊机、焊枪、焊枪控制方法及焊接系统,其能够在不改变焊机及传统焊枪的内部线缆设计的前提下,巧妙利用传统焊枪已有的两根导线作为供电线缆及电信号传输线缆,同时实现焊枪的传统普通传统模式控制,模拟控制及数字控制。The technical problem to be solved by the present application is to provide an improved welding machine, welding gun, welding gun control method and welding system in view of the above-mentioned defects of the prior art, which can cleverly utilize the two existing wires of the traditional welding gun as power supply cables and electrical signal transmission cables without changing the internal cable design of the welding machine and the traditional welding gun, and at the same time realize the traditional ordinary conventional mode control, analog control and digital control of the welding gun.
技术解决方案Technical Solutions
本申请解决上述技术问题所采用的技术方案如下:The technical solutions adopted by this application to solve the above technical problems are as follows:
第一方面,一种焊接系统,包括建立电信号连接的焊机及焊枪,所述焊机用于通过在所述焊枪和所述焊机之间建立的所述电信号连接对所述焊枪进行供电以及根据接收自所述焊枪的电信号对所述焊枪的类型进行识别,得到焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节。In a first aspect, a welding system includes a welder and a welding gun that establish an electrical signal connection, the welder being used to power the welding gun through the electrical signal connection established between the welding gun and the welder and to identify the type of the welding gun according to the electrical signal received from the welding gun, thereby obtaining a welding gun type identification result, and adaptively adjusting a specific function of the welding gun according to the welding gun type identification result.
在第一个方面的一个优选实施方式中,所述焊枪包括焊枪控制电路,所述焊枪控制电路包括安装在焊枪手柄中的焊枪类型识别电路,以及连接在所述焊枪类型识别电路和所述焊机之间的输入电路;In a preferred embodiment of the first aspect, the welding gun includes a welding gun control circuit, the welding gun control circuit includes a welding gun type identification circuit installed in the welding gun handle, and an input circuit connected between the welding gun type identification circuit and the welding machine;
所述输入电路包括用于在所述焊枪与所述焊机之间建立所述电信号连接的第一导线和第二导线;其中,所述第一导线和所述第二导线的其中一端均连接到用于连接到所述焊机的焊枪端口,所述第一导线和所述第二导线的另一端均连接到所述输入电路的输入端口。The input circuit includes a first wire and a second wire for establishing the electrical signal connection between the welding gun and the welding machine; wherein one end of the first wire and the second wire are connected to a welding gun port for connecting to the welding machine, and the other end of the first wire and the second wire are connected to an input port of the input circuit.
在第一个方面的一个优选实施方式中,所述焊枪类型识别电路包括用于容置模拟插件模块的第一插槽和用于容置数字插件模块的第二插槽;In a preferred embodiment of the first aspect, the welding gun type identification circuit includes a first slot for accommodating an analog plug-in module and a second slot for accommodating a digital plug-in module;
其中,所述焊机具体用于根据所述第一插槽和所述第二插槽的插入情况触发对所述焊枪的焊枪类型的识别操作,通过查表获得焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节。The welding machine is specifically used to trigger an identification operation of a welding gun type of the welding gun according to the insertion status of the first slot and the second slot, obtain a welding gun type identification result by looking up a table, and adaptively adjust a specific function of the welding gun according to the welding gun type identification result.
在第一个方面的一个优选实施方式中,所述焊机具体用于:In a preferred embodiment of the first aspect, the welding machine is specifically used for:
检查是否接收到来自所述焊枪类型识别电路的电信号;checking whether an electrical signal from the welding gun type identification circuit is received;
如接收到来自所述焊枪类型识别电路的所述电信号,则根据所述电信号及预存的第一对应关系表得到第一焊枪类型识别结果,将所述焊枪识别为数字焊枪,并切换到数字控制模式;If the electrical signal from the welding gun type identification circuit is received, a first welding gun type identification result is obtained according to the electrical signal and a pre-stored first correspondence table, the welding gun is identified as a digital welding gun, and the welding gun is switched to a digital control mode;
如未接收到来自所述焊枪类型识别电路的电信号,则检查所述第一导线与所述第二导线之间是否存在电阻值,并读取所述第一导线和所述第二导线之间存在的电阻值;如读取到所述第一导线和所述第二导线之间存在的所述电阻值,且所述电阻值位于预设的电阻值范围内时,根据所测电阻值及预存的第二对应关系表进行查表,以得到与所测电阻值对应的第二焊枪类型识别结果,并切换到模拟控制模式;如读取到所述第一导线和所述第二导线之间的所述电阻值,并且确认所述电阻值超出该预设的电阻值范围时,则确认所述焊枪不属于特定产品型号/系列的范畴的焊枪,不触发执行对所述焊枪的焊枪类型的识别操作,以及不执行对所述焊枪的具体功能的自适应调节操作;If no electrical signal is received from the welding gun type identification circuit, it is checked whether there is a resistance value between the first wire and the second wire, and the resistance value between the first wire and the second wire is read; if the resistance value between the first wire and the second wire is read, and the resistance value is within a preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and the analog control mode is switched; if the resistance value between the first wire and the second wire is read, and it is confirmed that the resistance value exceeds the preset resistance value range, it is confirmed that the welding gun does not belong to the category of a specific product model/series, and the identification operation of the welding gun type of the welding gun is not triggered, and the adaptive adjustment operation of the specific function of the welding gun is not performed;
其中,所述第二对应关系表包含有所述第一导线和所述第二导线之间的电阻值与各种模拟焊枪类型之间的一一对应关系。The second correspondence table includes a one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types.
在第一个方面的一个优选实施方式中,所述焊机还用于在既未检测到插入所述第一插槽的所述模拟插件模块,也未检测到插入所述第二插槽的所述数字插件模块时,将所述焊枪识别为普通焊枪,使所述焊枪工作于传统普通模式。In a preferred embodiment of the first aspect, the welding machine is also used to identify the welding gun as an ordinary welding gun when neither the analog plug-in module inserted into the first slot nor the digital plug-in module inserted into the second slot is detected, so that the welding gun operates in a traditional ordinary mode.
在第一个方面的一个优选实施方式中,所述焊枪类型识别电路具有用于容置模拟插件模块的第一插槽和用于容置数字插件模块的第二插槽,用于在检测到插入所述第一插槽的所述模拟插件模块或检测到插入所述第二插槽的所述数字插件模块时,具备通过所述第一导线和所述第二导线之间的电信号被所述焊机识别的功能。In a preferred embodiment of the first aspect, the welding gun type identification circuit has a first slot for accommodating an analog plug-in module and a second slot for accommodating a digital plug-in module, and is configured to be identified by the welding machine through an electrical signal between the first wire and the second wire when the analog plug-in module inserted into the first slot is detected or the digital plug-in module inserted into the second slot is detected.
在第一个方面的一个优选实施方式中,所述输入电路包括:In a preferred implementation of the first aspect, the input circuit comprises:
滤波子电路,所述滤波子电路用于对由所述焊机提供的电源电压信号进行滤波处理;A filter subcircuit, the filter subcircuit is used to filter the power supply voltage signal provided by the welding machine;
整流子电路,所述整流子电路用于对所述电源电压信号进行整流,输出直流电压;A rectifier circuit, the rectifier circuit is used to rectify the power supply voltage signal and output a DC voltage;
稳压子电路,所述稳压子电路用于读取所述整流子电路输出的直流电压的平均电压值,判断该平均电压值是否达到预设的直流电压阈值,并在该平均电压值低于该预设的直流电压阈值时,中断所述输入电路与所述焊枪类型识别电路之间的电压信号传输;所述稳压子电路还用于检测到所述整流子电路输出的直流电压重新达到该预设的直流电压阈值时,重新恢复所述输入电路与所述焊枪类型识别电路之间的电压信号传输;A voltage stabilizing subcircuit, the voltage stabilizing subcircuit is used to read an average voltage value of the DC voltage output by the rectifier subcircuit, determine whether the average voltage value reaches a preset DC voltage threshold, and interrupt the voltage signal transmission between the input circuit and the welding gun type identification circuit when the average voltage value is lower than the preset DC voltage threshold; the voltage stabilizing subcircuit is also used to resume the voltage signal transmission between the input circuit and the welding gun type identification circuit when it is detected that the DC voltage output by the rectifier subcircuit reaches the preset DC voltage threshold again;
按键子电路,所述按键子电路通过所述第一导线和所述第二导线连接到焊枪开关。A key sub-circuit is connected to a welding gun switch through the first wire and the second wire.
第二方面,本申请提出了一种焊机,所述焊机通过第一导线和第二导线与所述焊枪建立电信号连接,所述焊机用于通过所述电信号连接对所述焊枪进行供电以及根据接收自所述焊枪的电信号对所述焊枪的类型进行识别,得到焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节。In a second aspect, the present application proposes a welding machine, which establishes an electrical signal connection with the welding gun through a first wire and a second wire, and is used to power the welding gun through the electrical signal connection and identify the type of the welding gun according to the electrical signal received from the welding gun, obtain a welding gun type identification result, and adaptively adjust the specific function of the welding gun according to the welding gun type identification result.
在第二方面的一个优选实施方式中,所述第一导线和所述第二导线的其中一端均连接到用于连接到所述焊机的焊枪端口,所述第一导线和所述第二导线的另一端均连接到所述焊枪的输入电路。In a preferred embodiment of the second aspect, one end of the first wire and the second wire are connected to a welding gun port for connecting to the welding machine, and the other end of the first wire and the second wire are connected to an input circuit of the welding gun.
在第二方面的一个优选实施方式中,所述焊机具体用于根据所述焊枪的第一插槽和第二插槽的插入情况触发对所述焊枪的焊枪类型的识别操作,通过查表获得焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节。In a preferred embodiment of the second aspect, the welding machine is specifically used to trigger an identification operation of a welding gun type of the welding gun according to the insertion status of the first slot and the second slot of the welding gun, obtain a welding gun type identification result by looking up a table, and adaptively adjust a specific function of the welding gun according to the welding gun type identification result.
在第二方面的一个优选实施方式中,所述焊机具体用于:In a preferred embodiment of the second aspect, the welding machine is specifically used for:
检查是否接收到来自所述焊枪的电信号;checking whether an electrical signal from the welding gun is received;
如接收到来自所述焊枪类型的所述电信号,则根据所述电信号及预存的第一对应关系表得到第一焊枪类型识别结果,将所述焊枪识别为数字焊枪,并切换到数字控制模式;If the electrical signal from the welding gun type is received, a first welding gun type identification result is obtained according to the electrical signal and a pre-stored first correspondence table, the welding gun is identified as a digital welding gun, and the control mode is switched to a digital control mode;
如未接收到来自所述焊枪的电信号,则检查所述第一导线与所述第二导线之间是否存在电阻值,并读取所述第一导线和所述第二导线之间存在的电阻值;如读取到所述第一导线和所述第二导线之间存在的所述电阻值,并且确定所述电阻值位于预设的电阻值范围内时,则根据所测电阻值及预存的第二对应关系表进行查表,以得到与所测电阻值对应的第二焊枪类型识别结果,并切换到模拟控制模式;如读取到所述第一导线和所述第二导线之间的所述电阻值,并且确认所述电阻值超出该预设的电阻值范围时,则确认所述焊枪不属于特定产品型号/系列的范畴的焊枪,不触发执行对所述焊枪的焊枪类型的识别操作,以及不执行对所述焊枪的具体功能的自适应调节操作;If no electrical signal from the welding gun is received, it is checked whether there is a resistance value between the first wire and the second wire, and the resistance value between the first wire and the second wire is read; if the resistance value between the first wire and the second wire is read, and it is determined that the resistance value is within a preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and the control mode is switched to an analog control mode; if the resistance value between the first wire and the second wire is read, and it is confirmed that the resistance value exceeds the preset resistance value range, it is confirmed that the welding gun does not belong to a welding gun within the scope of a specific product model/series, and the identification operation of the welding gun type of the welding gun is not triggered, and the adaptive adjustment operation of the specific function of the welding gun is not performed;
其中,所述第二对应关系表包含有所述第一导线和所述第二导线之间的电阻值与各种模拟焊枪类型之间的一一对应关系。The second correspondence table includes a one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types.
在第二方面的一个优选实施方式中,所述焊机还用于在既未检测到插入所述焊枪的所述第一插槽的模拟插件模块,也未检测到插入所述焊枪的所述第二插槽的数字插件模块时,将所述焊枪识别为普通焊枪,使所述焊枪工作于传统普通模式。In a preferred embodiment of the second aspect, the welding machine is also used to identify the welding gun as an ordinary welding gun when neither the analog plug-in module inserted into the first slot of the welding gun nor the digital plug-in module inserted into the second slot of the welding gun is detected, so that the welding gun operates in a traditional ordinary mode.
第三方面,本申请还提供了一种焊枪,所述焊枪包括焊枪控制电路,其特征在于,所述焊枪控制电路包括安装在焊枪手柄中的焊枪类型识别电路,以及连接在所述焊枪类型识别电路和焊机之间的输入电路;In a third aspect, the present application further provides a welding gun, the welding gun comprising a welding gun control circuit, characterized in that the welding gun control circuit comprises a welding gun type identification circuit installed in a welding gun handle, and an input circuit connected between the welding gun type identification circuit and a welding machine;
其中,所述输入电路包括用于在所述焊枪与焊机之间建立电信号连接的第一导线和第二导线;Wherein, the input circuit includes a first wire and a second wire for establishing an electrical signal connection between the welding gun and the welding machine;
所述焊枪类型识别电路具有用于容置模拟插件模块的第一插槽和用于容置数字插件模块的第二插槽,用于在检测到插入所述第一插槽的所述模拟插件模块或检测到插入所述第二插槽的所述数字插件模块时,具备通过所述第一导线和所述第二导线之间的电信号被所述焊机识别的功能。The welding gun type identification circuit has a first slot for accommodating an analog plug-in module and a second slot for accommodating a digital plug-in module, and is used to be identified by the welding machine through an electrical signal between the first wire and the second wire when the analog plug-in module inserted into the first slot is detected or the digital plug-in module inserted into the second slot is detected.
在第三方面的一个优选实施方式中,所述第一导线和所述第二导线的其中一端均连接到用于连接到所述焊机的焊枪端口,所述第一导线和所述第二导线的另一端均连接到所述输入电路的输入端口。In a preferred embodiment of the third aspect, one end of the first wire and the second wire are connected to a welding gun port for connecting to the welding machine, and the other end of the first wire and the second wire are connected to an input port of the input circuit.
在第三方面的一个优选实施方式中,所述焊枪类型识别电路还具有与插入到所述第一插槽的所述模拟插件模块或插入到所述第二插槽的所述数字插件模块电连接的接口。In a preferred embodiment of the third aspect, the welding gun type identification circuit further has an interface electrically connected to the analog plug-in module inserted into the first slot or the digital plug-in module inserted into the second slot.
第四方面,本申请还提出了一种焊枪控制方法,其中,所述焊枪控制方法在焊机上实施,所述焊枪包括焊枪控制电路,所述焊枪控制电路包括安装在焊枪手柄中的焊枪类型识别电路,以及输入电路,所述输入电路具有用于在所述焊机和所述焊枪之间建立电信号连接的第一导线和第二导线,所述焊枪类型识别电路具有用于容置模拟插件模块的第一插槽和用于容置数字插件模块的第二插槽;其特征在于,所述方法包括如下步骤:In a fourth aspect, the present application further proposes a welding gun control method, wherein the welding gun control method is implemented on a welding machine, the welding gun comprises a welding gun control circuit, the welding gun control circuit comprises a welding gun type identification circuit installed in a welding gun handle, and an input circuit, the input circuit has a first wire and a second wire for establishing an electrical signal connection between the welding machine and the welding gun, the welding gun type identification circuit has a first slot for accommodating an analog plug-in module and a second slot for accommodating a digital plug-in module; characterized in that the method comprises the following steps:
通过利用在所述焊机和所述焊枪之间建立的所述电信号连接对所述焊枪进行供电以及根据接收自所述焊枪的电信号对所述焊枪的类型进行识别,得到焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节。The welding gun is powered by utilizing the electrical signal connection established between the welding machine and the welding gun and the type of the welding gun is identified according to the electrical signal received from the welding gun, thereby obtaining a welding gun type identification result, and adaptively adjusting the specific function of the welding gun according to the welding gun type identification result.
在第四方面的一个优选实施方式中,所述根据接收自所述焊枪的电信号对所述焊枪的类型进行识别,得到焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节的步骤包括:In a preferred implementation manner of the fourth aspect, the step of identifying the type of the welding gun according to the electrical signal received from the welding gun, obtaining a welding gun type identification result, and adaptively adjusting a specific function of the welding gun according to the welding gun type identification result comprises:
在检测到插入所述第一插槽的所述模拟插件模块或检测到插入所述第二插槽的所述数字插件模块时,触发对所述焊枪的焊枪类型的识别操作,通过查表得到焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节。When the analog plug-in module inserted into the first slot is detected or the digital plug-in module inserted into the second slot is detected, an identification operation of the welding gun type of the welding gun is triggered, a welding gun type identification result is obtained by looking up a table, and a specific function of the welding gun is adaptively adjusted according to the welding gun type identification result.
在第四方面的一个优选实施方式中,所述在检测到插入所述第一插槽的所述模拟插件模块或检测到插入所述第二插槽的所述数字插件模块时,触发对所述焊枪的焊枪类型的识别操作,通过查表得到焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节的步骤具体包括:In a preferred implementation manner of the fourth aspect, when the analog plug-in module inserted into the first slot is detected or the digital plug-in module inserted into the second slot is detected, triggering an identification operation of the welding gun type of the welding gun, obtaining a welding gun type identification result by looking up a table, and adaptively adjusting a specific function of the welding gun according to the welding gun type identification result specifically includes:
检查是否接收到来自所述焊枪类型识别电路的电信号;checking whether an electrical signal from the welding gun type identification circuit is received;
如接收到来自所述焊枪类型识别电路的所述电信号,则根据所述电信号及预存的第一对应关系表得到第一焊枪类型识别结果,将所述焊枪识别为数字焊枪,并切换到数字控制模式;If the electrical signal from the welding gun type identification circuit is received, a first welding gun type identification result is obtained according to the electrical signal and a pre-stored first correspondence table, the welding gun is identified as a digital welding gun, and the welding gun is switched to a digital control mode;
如未接收到来自所述焊枪类型识别电路的电信号,则检查所述第一导线与所述第二导线之间是否存在电阻值,并读取所述第一导线和所述第二导线之间存在的电阻值;如读取到所述第一导线和所述第二导线之间存在的所述电阻值,且所述电阻值位于预设的电阻值范围内时,根据所测电阻值及预存的第二对应关系表进行查表,以得到与所测电阻值对应的第二焊枪类型识别结果,并切换到模拟控制模式;如读取到所述第一导线和所述第二导线之间的所述电阻值,并且确认所述电阻值超出该预设的电阻值范围时,则确认所述焊枪不属于特定产品型号/系列的范畴的焊枪,不触发执行对所述焊枪的焊枪类型的识别操作,以及不执行对所述焊枪的具体功能的自适应调节操作;If no electrical signal is received from the welding gun type identification circuit, it is checked whether there is a resistance value between the first wire and the second wire, and the resistance value between the first wire and the second wire is read; if the resistance value between the first wire and the second wire is read, and the resistance value is within a preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and the analog control mode is switched; if the resistance value between the first wire and the second wire is read, and it is confirmed that the resistance value exceeds the preset resistance value range, it is confirmed that the welding gun does not belong to the category of a specific product model/series, and the identification operation of the welding gun type of the welding gun is not triggered, and the adaptive adjustment operation of the specific function of the welding gun is not performed;
其中,所述第二对应关系表包含有所述第一导线和所述第二导线之间的电阻值与各种模拟焊枪类型之间的一一对应关系。The second correspondence table includes a one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types.
在第四方面的一个优选实施方式中,所述根据接收自所述焊枪的电信号对所述焊枪的类型进行识别,得到焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节的步骤还包括:In a preferred implementation manner of the fourth aspect, the step of identifying the type of the welding gun according to the electrical signal received from the welding gun, obtaining a welding gun type identification result, and adaptively adjusting a specific function of the welding gun according to the welding gun type identification result further includes:
如既未检测到插入所述第一插槽且与所述焊枪类型识别电路电连接的所述模拟插件模块,也未检测到插入所述第二插槽且与所述焊枪类型识别电路电连接的所述数字插件模块,则使所述焊枪工作于传统普通模式。If neither the analog plug-in module inserted into the first slot and electrically connected to the welding gun type identification circuit nor the digital plug-in module inserted into the second slot and electrically connected to the welding gun type identification circuit is detected, the welding gun is operated in the traditional normal mode.
在第四方面的一个优选实施方式中,所述通过所述电信号连接对所述焊枪进行供电的步骤包括:In a preferred implementation of the fourth aspect, the step of powering the welding gun through the electrical signal connection comprises:
通过所述输入电路的滤波子电路对所述焊机提供的电源电压信号进行滤波处理;Performing filtering processing on the power supply voltage signal provided by the welding machine through the filtering subcircuit of the input circuit;
通过所述输入电路的整流子电路对所述电源电压信号进行整流,输出直流电压;以及Rectifying the power supply voltage signal through the rectifier circuit of the input circuit to output a DC voltage; and
通过所述输入电路的稳压子电路读取所述整流子电路输出的直流电压的平均电压值,判断该平均电压值是否达到预设的直流电压阈值,并且在该平均电压值低于该预设的直流电压阈值时,中断所述输入电路与所述焊枪类型识别电路之间的电压信号传输,直到检测到所述整流子电路输出的直流电压重新达到该预设的直流电压阈值时,重新恢复所述输入电路与所述焊枪类型识别电路之间的电压信号传输。The average voltage value of the DC voltage output by the rectifier subcircuit is read by the voltage stabilizing subcircuit of the input circuit to determine whether the average voltage value reaches a preset DC voltage threshold value, and when the average voltage value is lower than the preset DC voltage threshold value, the voltage signal transmission between the input circuit and the welding gun type identification circuit is interrupted until it is detected that the DC voltage output by the rectifier subcircuit reaches the preset DC voltage threshold value again, and the voltage signal transmission between the input circuit and the welding gun type identification circuit is restored.
有益效果Beneficial Effects
本申请提出的焊机、焊枪、焊枪控制方法及焊接系统,至少具有以下有益效果:The welding machine, welding gun, welding gun control method and welding system proposed in this application have at least the following beneficial effects:
一、利用连接在焊机和焊枪之间的第一导线/第二导线来传输由焊机提供的电源电压信号,为焊枪类型识别电路进行供电,此外,还利用第一导线和第二导线接收及传输电信号,因此,不需要为焊机或传统焊枪额外增加导线或改变它们的内部导线设计。因此,通过应用本申请提出的焊机、焊枪、焊枪控制方法及焊接系统,使得焊机可以兼容所有类型的焊枪。First, the first wire/second wire connected between the welder and the welding gun is used to transmit the power supply voltage signal provided by the welder to power the welding gun type identification circuit. In addition, the first wire and the second wire are used to receive and transmit electrical signals. Therefore, there is no need to add additional wires to the welder or the traditional welding gun or change their internal wire design. Therefore, by applying the welder, welding gun, welding gun control method and welding system proposed in this application, the welder can be compatible with all types of welding guns.
二、由于本申请焊枪控制电路上设置有相应的插槽,以便用户根据焊枪功能的需要为焊枪更换不同的智能控制部件(即模拟插件模块和数字插件模块),以使得焊枪具有与所插入的智能控制部件相应的功能。焊机能够根据第一插槽和第二插槽的插入情况触发焊枪类型识别电路对焊枪的焊枪类型的识别,通过查表得到精确的焊枪类型识别结果,并根据所得的焊枪类型识别结果对焊枪的具体功能进行自适应调节。因此,用户可根据焊枪的功能需要为焊枪更换不同的智能控制部件来使得焊枪具有不同的控制功能,能够使焊枪工作于传统的传统普通模式、模拟控制模式和数字控制模式中的任何一种模式,为用户提供各种不同功能,很好地满足了不同用户的多样化需求。Second, since the welding gun control circuit of the present application is provided with corresponding slots, the user can replace different intelligent control components (i.e., analog plug-in modules and digital plug-in modules) for the welding gun according to the needs of the welding gun function, so that the welding gun has the function corresponding to the inserted intelligent control component. The welding machine can trigger the welding gun type identification circuit to identify the welding gun type of the welding gun according to the insertion conditions of the first slot and the second slot, obtain accurate welding gun type identification results by looking up the table, and adaptively adjust the specific functions of the welding gun according to the obtained welding gun type identification results. Therefore, the user can replace different intelligent control components for the welding gun according to the functional needs of the welding gun to make the welding gun have different control functions, and can make the welding gun work in any of the traditional ordinary mode, analog control mode and digital control mode, provide users with various functions, and well meet the diverse needs of different users.
三、本申请提出的焊机具有极佳的兼容性,该焊机不仅能够兼容各种不同型号的焊枪,还能够同时识别三台连接到焊机的焊枪。3. The welding machine proposed in this application has excellent compatibility. The welding machine is not only compatible with various types of welding guns, but also can simultaneously identify three welding guns connected to the welding machine.
四、为焊枪提供有稳压保护机制,具体地,通过焊枪的输入电路的稳压子电路提供的稳压功能,能够在焊机提供的电源电压欠压时优化焊机与焊机控制电路的输入电路之间的信号传输,从而确保能够为焊枪类型识别电路提供稳定的工作电压,提高整个焊枪控制电路的工作的稳定性。4. Provide a voltage stabilization protection mechanism for the welding gun. Specifically, the voltage stabilization function provided by the voltage stabilization subcircuit of the input circuit of the welding gun can optimize the signal transmission between the welding machine and the input circuit of the welding machine control circuit when the power supply voltage provided by the welding machine is undervoltage, thereby ensuring that a stable operating voltage can be provided for the welding gun type identification circuit, thereby improving the working stability of the entire welding gun control circuit.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和具体实施方式,对本申请焊机、焊枪、焊枪控制方法及焊接系统进行说明,其中:The welding machine, welding gun, welding gun control method and welding system of the present application are described below in conjunction with the accompanying drawings and specific implementation methods, wherein:
图1为本申请一个较佳实施例提供的焊接系统的结构框图;FIG1 is a structural block diagram of a welding system provided by a preferred embodiment of the present application;
图2为本申请一个较佳实施例提供的插入了模拟插件模块的焊枪控制电路的结构框图;FIG2 is a structural block diagram of a welding gun control circuit with an analog plug-in module inserted, provided by a preferred embodiment of the present application;
图3为本申请一个较佳实施例提供的插入了数字插件模块的焊枪控制电路的结构框图;FIG3 is a structural block diagram of a welding gun control circuit with a digital plug-in module inserted, provided in a preferred embodiment of the present application;
图4为本申请一个较佳实施例提供的插入了数字插件模块的焊枪控制电路的电路图;FIG4 is a circuit diagram of a welding gun control circuit with a digital plug-in module inserted, provided in a preferred embodiment of the present application;
图5为本申请一个较佳实施例提供的焊枪控制电路的输入电路的结构框图;FIG5 is a structural block diagram of an input circuit of a welding gun control circuit provided in a preferred embodiment of the present application;
图6是本申请一个较佳实施例提供的焊枪控制方法的方法流程图;FIG6 is a flow chart of a welding gun control method provided by a preferred embodiment of the present application;
图7是图6所示的焊枪控制方法中包含的稳压保护方案的具体实施流程图;以及FIG. 7 is a specific implementation flow chart of the voltage stabilization protection scheme included in the welding gun control method shown in FIG. 6 ; and
图8是图6所示的焊枪控制方法中包含的焊枪类型识别方案的具体实施流程图。FIG. 8 is a flowchart of a specific implementation of the welding gun type identification solution included in the welding gun control method shown in FIG. 6 .
本发明的实施方式Embodiments of the present invention
为了使本申请的目的、技术方案及其技术效果更加清晰,以下结合附图和具体实施方式,对本申请进一步详细说明。应当理解的是,本说明书中描述的具体实施方式仅仅是为了解释本申请,并非为了限定本申请。In order to make the purpose, technical solution and technical effect of this application clearer, the following further describes this application in detail in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific implementation methods described in this specification are only for explaining this application, not for limiting this application.
为了解决现有技术中存在的为实现基于数字控制的数字焊枪300,需要对焊机200及传统焊枪300的内部线缆进行改进,在焊机200和传统焊枪300中设置额外的导线,以便通过额外设置的导线进行焊机200与焊枪300之间的数据传输及电源电压信号传输,实现对焊枪300的数字控制,这会使得焊机200成为了专属或定制化焊机200,导致焊机200丧失其兼容性,也导致改进后的焊枪300只能适配于这种专属或定制化的焊机200的技术缺陷,本申请的创新点在于:In order to solve the problem in the prior art that in order to realize a digital welding gun 300 based on digital control, it is necessary to improve the internal cables of the welding machine 200 and the traditional welding gun 300, and set additional wires in the welding machine 200 and the traditional welding gun 300, so as to transmit data and power supply voltage signals between the welding machine 200 and the welding gun 300 through the additional wires, so as to realize digital control of the welding gun 300, which will make the welding machine 200 become an exclusive or customized welding machine 200, resulting in the welding machine 200 losing its compatibility, and also resulting in the technical defect that the improved welding gun 300 can only be adapted to such an exclusive or customized welding machine 200. The innovation of the present application is:
一、利用在焊机200和焊枪300之间建立电信号连接对第一导线和第二导线来传输由焊机200提供的电源电压信号,为焊枪300进行供电,还利用第一导线和第二导线来接收及传输信号,故不需要为焊机200或传统焊枪300额外增加导线或改变其内部导线设计。因此,通过应用本申请提出的焊枪控制电路100,使得焊机200可以兼容所有类型的焊枪300。First, the first wire and the second wire are used to establish an electrical signal connection between the welding machine 200 and the welding gun 300 to transmit the power supply voltage signal provided by the welding machine 200 to power the welding gun 300. The first wire and the second wire are also used to receive and transmit signals, so there is no need to add additional wires to the welding machine 200 or the traditional welding gun 300 or change the internal wire design. Therefore, by applying the welding gun control circuit 100 proposed in this application, the welding machine 200 can be compatible with all types of welding guns 300.
二、在焊枪300的焊枪控制电路100上设置相应的插槽以便用户根据焊枪300的功能需要为焊枪300更换不同的智能控制部件(即模拟插件模块103和数字插件模块104),以使得焊枪300具有与所插入的智能控制部件相应的功能。因此,用户可根据焊枪300的功能需要为焊枪300更换不同的智能控制部件来使得焊枪300具有不同的控制功能,能够使焊枪300工作于传统普通模式、模拟控制模式和数字控制模式中的任何一种模式,为用户提供各种不同功能,满足了不同用户的多样化需求。Second, a corresponding slot is provided on the welding gun control circuit 100 of the welding gun 300 so that the user can replace different intelligent control components (i.e., the analog plug-in module 103 and the digital plug-in module 104) for the welding gun 300 according to the functional requirements of the welding gun 300, so that the welding gun 300 has functions corresponding to the inserted intelligent control components. Therefore, the user can replace different intelligent control components for the welding gun 300 according to the functional requirements of the welding gun 300 to enable the welding gun 300 to have different control functions, and can enable the welding gun 300 to work in any of the traditional common mode, analog control mode and digital control mode, providing users with various functions and meeting the diverse needs of different users.
三、焊枪控制电路100具有稳压保护机制,即,通过输入电路101的稳压子电路1013提供的稳压调节功能,能够在焊机200提供的电源电压欠压时优化焊机200与焊枪控制电路100的输入电路101之间的信号传输,从而确保能够为焊枪类型识别电路102提供稳定的工作电压,提高整个焊枪控制电路100的工作的稳定性。3. The welding gun control circuit 100 has a voltage stabilization protection mechanism, that is, the voltage stabilization regulation function provided by the voltage stabilization subcircuit 1013 of the input circuit 101 can optimize the signal transmission between the welding machine 200 and the input circuit 101 of the welding gun control circuit 100 when the power supply voltage provided by the welding machine 200 is undervoltage, thereby ensuring that a stable operating voltage can be provided for the welding gun type identification circuit 102, thereby improving the working stability of the entire welding gun control circuit 100.
下面将结合附图及具体实施例对本申请作出详细说明:The present application will be described in detail below with reference to the accompanying drawings and specific embodiments:
实施例一Embodiment 1
如图1所示,本申请提出了一种焊接系统1000,用于利用连接在焊枪300和焊机200之间的两根导线对焊枪300的焊枪类型进行识别,根据焊枪类型识别结果对焊枪300的功能进行自适应调节,使焊枪300工作于传统普通模式或模拟控制模式或数字控制模式,分别实现了普通焊枪300、模拟焊枪300和数字焊枪300的功能。As shown in FIG1 , the present application proposes a welding system 1000, which is used to identify the welding gun type of the welding gun 300 by using two wires connected between the welding gun 300 and the welding machine 200, and adaptively adjust the function of the welding gun 300 according to the welding gun type identification result, so that the welding gun 300 works in the traditional normal mode or the analog control mode or the digital control mode, thereby realizing the functions of the ordinary welding gun 300, the analog welding gun 300 and the digital welding gun 300 respectively.
具体地,该焊接系统1000包括建立电信号连接的焊机200及焊枪300。其中,焊机200用于通过在焊枪300和焊机200之间建立的电信号连接对焊枪300进行供电以及根据接收自焊枪300的电信号对焊枪300的类型进行识别,得到焊枪类型识别结果,并根据焊枪类型识别结果对所述焊枪300的具体功能进行自适应调节。Specifically, the welding system 1000 includes a welding machine 200 and a welding gun 300 that establish an electrical signal connection. The welding machine 200 is used to power the welding gun 300 through the electrical signal connection established between the welding gun 300 and the welding machine 200, and to identify the type of the welding gun 300 according to the electrical signal received from the welding gun 300, to obtain a welding gun type identification result, and to adaptively adjust the specific function of the welding gun 300 according to the welding gun type identification result.
优选地,焊枪300包括焊枪控制电路100,焊枪控制电路100包括安装在焊枪手柄中的焊枪类型识别电路102,以及连接在所述焊枪类型识别电路102和所述焊机200之间的输入电路101。Preferably, the welding gun 300 includes a welding gun control circuit 100 , which includes a welding gun type identification circuit 102 installed in a welding gun handle, and an input circuit 101 connected between the welding gun type identification circuit 102 and the welding machine 200 .
输入电路101包括用于在焊枪300与焊机200之间建立电信号连接的第一导线和第二导线;其中,第一导线和所述第二导线的其中一端均连接到用于连接到焊机200的焊枪端口,第一导线和第二导线的另一端均连接到输入电路101的输入端口。The input circuit 101 includes a first wire and a second wire for establishing an electrical signal connection between the welding gun 300 and the welding machine 200; wherein one end of the first wire and the second wire are connected to the welding gun port for connecting to the welding machine 200, and the other ends of the first wire and the second wire are connected to the input port of the input circuit 101.
优选地,焊枪类型识别电路102进一步包括用于容置模拟插件模块103的第一插槽和用于容置数字插件模块104的第二插槽。Preferably, the welding gun type identification circuit 102 further includes a first slot for accommodating an analog plug-in module 103 and a second slot for accommodating a digital plug-in module 104 .
其中,焊机200具体用于根据第一插槽和第二插槽的插入情况触发对焊枪300的焊枪类型的识别操作,通过查表获得焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪300的具体功能进行自适应调节。Among them, the welding machine 200 is specifically used to trigger the identification operation of the welding gun type of the welding gun 300 according to the insertion status of the first slot and the second slot, obtain the welding gun type identification result by looking up the table, and adaptively adjust the specific function of the welding gun 300 according to the welding gun type identification result.
优选地,焊机200具体用于:检查是否接收到来自焊枪类型识别电路102的电信号;如接收到来自焊枪类型识别电路102的所述电信号,则根据电信号及预存的第一对应关系表得到第一焊枪类型识别结果,将焊枪300识别为数字焊枪300,并切换到数字控制模式;如未接收到来自焊枪类型识别电路102的电信号,则检查第一导线与第二导线之间是否存在电阻值,并读取第一导线和第二导线之间存在的电阻值;如读取到第一导线和第二导线之间存在的电阻值,并且该电阻值位于预设的电阻值范围内时,则根据所测电阻值及预存的第二对应关系表进行查表,以得到与所测电阻值对应的第二焊枪类型识别结果,并切换到模拟控制模式;如读取到第一导线和第二导线之间的电阻值,并且确认该电阻值超出该预设的电阻值范围时,则确认焊枪300不属于特定产品型号/系列的范畴的焊枪300,不触发执行对焊枪300的焊枪类型的识别操作,以及不执行对焊枪300的具体功能的自适应调节操作。Preferably, the welding machine 200 is specifically used to: check whether an electrical signal from the welding gun type identification circuit 102 is received; if the electrical signal from the welding gun type identification circuit 102 is received, obtain a first welding gun type identification result according to the electrical signal and a pre-stored first correspondence table, identify the welding gun 300 as a digital welding gun 300, and switch to a digital control mode; if the electrical signal from the welding gun type identification circuit 102 is not received, check whether there is a resistance value between the first wire and the second wire, and read the resistance value between the first wire and the second wire; if the resistance value between the first wire and the second wire is read When a resistance value exists and the resistance value is within a preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and the analog control mode is switched to; if the resistance value between the first wire and the second wire is read and it is confirmed that the resistance value exceeds the preset resistance value range, it is confirmed that the welding gun 300 does not belong to the welding gun 300 of the specific product model/series, and the identification operation of the welding gun type of the welding gun 300 is not triggered, and the adaptive adjustment operation of the specific function of the welding gun 300 is not performed.
其中,上述第二对应关系表包含有第一导线和第二导线之间的电阻值与各种模拟焊枪类型之间的一一对应关系。The second correspondence table includes a one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types.
表a示出了第一导线和第二导线之间的电阻值与各种模拟焊枪类型之间的一一对应关系,如下所示:Table a shows the one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types, as shown below:
电阻值(欧姆) Resistance value (ohms) 焊枪300产品系列 Welding gun 300 product series 焊枪类型 Welding gun type 具体型号 Specific model
>10000 >10000 传统焊枪300 Traditional welding gun 300 传统 Tradition none
6800 6800 模拟 TER 系列 Analog TER series 模拟 Simulation Gas 250A Gas 250A
10000 10000 模拟 TER系列 Analog TER series 模拟 Simulation Gas 350A Gas 350A
2700 2700 模拟Evolve系列 Simulation Evolve Series 模拟 Simulation Gas 250A Gas 250A
1500 1500 模拟Evolve系列 Simulation Evolve Series 模拟 Simulation Gas 350A Gas 350A
1000 1000 模拟Evolve系列 Simulation Evolve Series 模拟 Simulation Gas 500A Gas 500A
680 680 模拟Evolve系列 Simulation Evolve Series 模拟 Simulation Water 350A Water 350A
470 470 模拟Evolve系列 Simulation Evolve Series 模拟 Simulation Water 500A Water 500A
330 330 模拟Evolve系列 Simulation Evolve Series 模拟 Simulation special 300A special 300A
220 220 模拟Evolve系列 Simulation Evolve Series 模拟 Simulation special 400A special 400A
150 150 模拟Evolve系列 Simulation Evolve Series 模拟 Simulation special 500A special 500A
优选地,焊机200还用于在既未检测到插入第一插槽的模拟插件模块103,也未检测到插入第二插槽的数字插件模块104时,将焊枪300识别为普通焊枪300,使所述焊枪300工作于传统普通模式。Preferably, the welding machine 200 is also used to identify the welding gun 300 as a common welding gun 300 when neither the analog plug-in module 103 inserted into the first slot nor the digital plug-in module 104 inserted into the second slot is detected, so that the welding gun 300 operates in the conventional common mode.
优选地,焊枪类型识别电路102具有用于容置模拟插件模块103的第一插槽和用于容置数字插件模块104的第二插槽,用于在检测到插入所述第一插槽的所述模拟插件模块103或检测到插入所述第二插槽的所述数字插件模块104时,具备通过上述第一导线和上述第二导线之间的电信号被所述焊机200识别的功能。Preferably, the welding gun type identification circuit 102 has a first slot for accommodating an analog plug-in module 103 and a second slot for accommodating a digital plug-in module 104, and is configured to be identified by the welding machine 200 through an electrical signal between the first wire and the second wire when the analog plug-in module 103 inserted into the first slot is detected or the digital plug-in module 104 inserted into the second slot is detected.
优选地,输入电路101包括:Preferably, the input circuit 101 comprises:
滤波子电路1011,该滤波子电路1011用于对由所述焊机200提供的电源电压信号进行滤波处理;A filter subcircuit 1011, the filter subcircuit 1011 is used to filter the power supply voltage signal provided by the welding machine 200;
整流子电路1012,该整流子电路1012用于对该电源电压信号进行整流,输出直流电压;A rectifier circuit 1012, the rectifier circuit 1012 is used to rectify the power supply voltage signal and output a DC voltage;
稳压子电路1013,该稳压子电路1013用于:读取整流子电路1012输出的直流电压的平均电压值,判断该平均电压值是否达到预设的直流电压阈值,并在该平均电压值低于该预设的直流电压阈值时,中断所述输入电路101与焊枪类型识别电路102之间的电压信号传输;以及用于检测到整流子电路1012输出的直流电压重新达到该预设的直流电压阈值时,重新恢复输入电路101与焊枪类型识别电路102之间的电压信号传输;The voltage stabilizing subcircuit 1013 is used to: read the average voltage value of the DC voltage output by the rectifier subcircuit 1012, determine whether the average voltage value reaches a preset DC voltage threshold, and interrupt the voltage signal transmission between the input circuit 101 and the welding gun type identification circuit 102 when the average voltage value is lower than the preset DC voltage threshold; and resume the voltage signal transmission between the input circuit 101 and the welding gun type identification circuit 102 when it is detected that the DC voltage output by the rectifier subcircuit 1012 reaches the preset DC voltage threshold again;
按键子电路1014,该按键子电路1014通过第一导线和第二导线连接到焊枪开关。The key sub-circuit 1014 is connected to the welding gun switch through a first wire and a second wire.
实施例二Embodiment 2
对应于上述的焊接系统1000,本申请还相应提出了一种焊机200。该焊机200包括但不限于MIG焊炬、TIG焊炬、等离子割炬、等离子焊炬以及其他类似焊柜。Corresponding to the above-mentioned welding system 1000, the present application also proposes a welding machine 200. The welding machine 200 includes but is not limited to a MIG welding torch, a TIG welding torch, a plasma cutting torch, a plasma welding torch and other similar welding cabinets.
其中,焊机200通过第一导线和第二导线与焊枪300建立电信号连接,200用于通过电信号连接对焊枪300进行供电以及根据接收自焊枪300的电信号对焊枪300的类型进行识别,得到焊枪类型识别结果,并根据焊枪类型识别结果对焊枪300的具体功能进行自适应调节。Among them, the welding machine 200 establishes an electrical signal connection with the welding gun 300 through the first wire and the second wire, and 200 is used to power the welding gun 300 through the electrical signal connection and identify the type of the welding gun 300 according to the electrical signal received from the welding gun 300, obtain the welding gun type identification result, and adaptively adjust the specific function of the welding gun 300 according to the welding gun type identification result.
其中,第一导线和第二导线的其中一端均连接到用于连接到焊机200的焊枪端口,第一导线和第二导线的另一端均连接到焊枪300的输入电路101。One end of the first wire and the second wire are both connected to the welding gun port for connecting to the welding machine 200 , and the other ends of the first wire and the second wire are both connected to the input circuit 101 of the welding gun 300 .
上述焊机200具体用于根据焊枪300的第一插槽和第二插槽的插入情况触发对焊枪300的焊枪类型的识别操作,通过查表获得焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪300的具体功能进行自适应调节。The above-mentioned welding machine 200 is specifically used to trigger the identification operation of the welding gun type of the welding gun 300 according to the insertion status of the first slot and the second slot of the welding gun 300, obtain the welding gun type identification result by looking up the table, and adaptively adjust the specific function of the welding gun 300 according to the welding gun type identification result.
优选地,上述焊机200具体用于:Preferably, the welding machine 200 is specifically used for:
检查是否接收到来自焊枪300的电信号;Check whether an electrical signal from the welding gun 300 is received;
如接收到来自焊枪类型的电信号,则根据电信号及预存的第一对应关系表得到第一焊枪类型识别结果,将焊枪300识别为数字焊枪300,并切换到数字控制模式;If an electrical signal from the welding gun type is received, a first welding gun type identification result is obtained according to the electrical signal and a pre-stored first correspondence table, the welding gun 300 is identified as a digital welding gun 300, and the mode is switched to digital control;
如未接收到来自焊枪300的电信号,则检查第一导线与第二导线之间是否存在电阻值,并读取第一导线和第二导线之间存在的电阻值;如读取到第一导线和第二导线之间存在的电阻值,并且确定该电阻值位于预设的电阻值范围内时,则根据所测电阻值及预存的第二对应关系表进行查表,以得到与所测电阻值对应的第二焊枪类型识别结果,并切换到模拟控制模式;如读取到第一导线和第二导线之间的所述电阻值,并且确认所述电阻值超出该预设的电阻值范围时,则确认该焊枪300不属于特定产品型号/系列的范畴的焊枪300,不触发执行对该焊枪300的焊枪类型的识别操作,以及不执行对该焊枪300的具体功能的自适应调节操作。If no electrical signal is received from the welding gun 300, it is checked whether there is a resistance value between the first wire and the second wire, and the resistance value between the first wire and the second wire is read; if the resistance value between the first wire and the second wire is read, and it is determined that the resistance value is within the preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and the analog control mode is switched; if the resistance value between the first wire and the second wire is read, and it is confirmed that the resistance value exceeds the preset resistance value range, it is confirmed that the welding gun 300 does not belong to the welding gun 300 of the specific product model/series, and the identification operation of the welding gun type of the welding gun 300 is not triggered, and the adaptive adjustment operation of the specific function of the welding gun 300 is not performed.
其中,上述第二对应关系表包含有第一导线和第二导线之间的电阻值与各种模拟焊枪类型之间的一一对应关系(如上表a所示)。The second correspondence table includes a one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types (as shown in Table a above).
优选地,该焊机200还用于在既未检测到插入第一插槽的模拟插件模块103,也未检测到插入第二插槽的数字插件模块104时,将焊枪300识别为普通焊枪300,使焊枪300工作于传统普通模式。Preferably, the welding machine 200 is also used to identify the welding gun 300 as a common welding gun 300 when neither the analog plug-in module 103 inserted into the first slot nor the digital plug-in module 104 inserted into the second slot is detected, so that the welding gun 300 operates in the conventional common mode.
实施例三Embodiment 3
对应于上述实施例一公开的焊接系统1000,本申请还相应提出了一种焊枪300,该焊枪300包括焊枪控制电路100。具体地,该焊枪控制电路100包括安装在焊枪手柄中的焊枪类型识别电路102,以及连接在所述焊枪类型识别电路102和焊机200之间的输入电路101。Corresponding to the welding system 1000 disclosed in the first embodiment, the present application also proposes a welding gun 300, which includes a welding gun control circuit 100. Specifically, the welding gun control circuit 100 includes a welding gun type identification circuit 102 installed in a welding gun handle, and an input circuit 101 connected between the welding gun type identification circuit 102 and the welding machine 200.
其中,输入电路101包括用于在焊枪300与焊机200之间建立电信号连接的第一导线和第二导线。The input circuit 101 includes a first wire and a second wire for establishing an electrical signal connection between the welding gun 300 and the welding machine 200 .
焊枪类型识别电路102具有用于容置模拟插件模块103的第一插槽和用于容置数字插件模块104的第二插槽,用于在检测到插入所述第一插槽的所述模拟插件模块103或检测到插入所述第二插槽的所述数字插件模块104时,具备通过所述第一导线和所述第二导线之间的电信号被所述焊机200识别的功能。The welding gun type identification circuit 102 has a first slot for accommodating an analog plug-in module 103 and a second slot for accommodating a digital plug-in module 104, and is used to have the function of being identified by the welding machine 200 through the electrical signal between the first wire and the second wire when the analog plug-in module 103 inserted into the first slot is detected or the digital plug-in module 104 inserted into the second slot is detected.
优选地,第一导线和第二导线的其中一端均连接到用于连接到焊机200的焊枪端口,第一导线和第二导线的另一端均连接到输入电路101的输入端口。Preferably, one end of the first wire and the second wire are both connected to a welding gun port for connecting to the welding machine 200 , and the other ends of the first wire and the second wire are both connected to an input port of the input circuit 101 .
优选地,焊枪类型识别电路102还具有与插入到第一插槽的模拟插件模块103或插入到第二插槽的所述数字插件模块104电连接的接口。Preferably, the welding gun type identification circuit 102 also has an interface electrically connected to the analog plug-in module 103 inserted into the first slot or the digital plug-in module 104 inserted into the second slot.
由于在焊枪类型识别电路102中设置有用于容置模拟插件模块103的第一插槽和用于容置数字插件模块104的第二插槽,因此,用户可根据需要选择将模拟插件模块103插入第一插槽来实现焊枪300的模拟控制功能,或选择将模拟插件模块103更换为数字插件模块104(即,选择将数字插件模块104插入第二插槽)来实现焊枪300的数字控制功能。Since a first slot for accommodating an analog plug-in module 103 and a second slot for accommodating a digital plug-in module 104 are provided in the welding gun type identification circuit 102, the user can choose to insert the analog plug-in module 103 into the first slot to implement the analog control function of the welding gun 300 as needed, or choose to replace the analog plug-in module 103 with a digital plug-in module 104 (i.e., choose to insert the digital plug-in module 104 into the second slot) to implement the digital control function of the welding gun 300.
优选地,上述输入电路101包括:Preferably, the input circuit 101 comprises:
滤波子电路1011,该滤波子电路1011用于对由焊机200提供的电源电压信号进行滤波处理;A filter subcircuit 1011, the filter subcircuit 1011 is used to filter the power supply voltage signal provided by the welding machine 200;
整流子电路1012,该整流子电路1012用于对该电源电压信号进行整流,输出直流电压;A rectifier circuit 1012, the rectifier circuit 1012 is used to rectify the power supply voltage signal and output a DC voltage;
稳压子电路1013,该稳压子电路1013用于读取整流子电路1012输出的直流电压的平均电压值,判断该平均电压值是否达到预设的直流电压阈值,并在该平均电压值低于该预设的直流电压阈值时,中断输入电路101与焊枪类型识别电路102之间的信号传输,直到重新检测到整流子电路1012输出的直流电压达到该预设的直流电压阈值时,重新恢复输入电路101与焊枪类型识别电路102之间的信号传输;A voltage stabilizing subcircuit 1013, the voltage stabilizing subcircuit 1013 is used to read the average voltage value of the DC voltage output by the rectifier subcircuit 1012, determine whether the average voltage value reaches a preset DC voltage threshold, and interrupt the signal transmission between the input circuit 101 and the welding gun type identification circuit 102 when the average voltage value is lower than the preset DC voltage threshold, until the DC voltage output by the rectifier subcircuit 1012 reaches the preset DC voltage threshold, and then resume the signal transmission between the input circuit 101 and the welding gun type identification circuit 102;
按键子电路1014,该按键子电路1014通过第一导线和第二导线连接到焊枪开关。The key sub-circuit 1014 is connected to the welding gun switch through a first wire and a second wire.
因此,通过上述输入电路101,为焊枪300提供了稳压保护机制。通过输入电路101的稳压子电路1013提供的稳压调节功能,能够在焊机200提供的电源电压欠压时优化焊机200与焊枪控制电路100的输入电路101之间的信号传输,从而确保能够为焊枪类型识别电路102提供稳定的工作电压,提高整个焊枪控制电路100的工作的稳定性。Therefore, through the above-mentioned input circuit 101, a voltage stabilization protection mechanism is provided for the welding gun 300. Through the voltage stabilization regulation function provided by the voltage stabilization subcircuit 1013 of the input circuit 101, the signal transmission between the welding machine 200 and the input circuit 101 of the welding gun control circuit 100 can be optimized when the power supply voltage provided by the welding machine 200 is undervoltage, thereby ensuring that a stable operating voltage can be provided for the welding gun type identification circuit 102, and improving the working stability of the entire welding gun control circuit 100.
下面介绍关于模拟焊枪300的构造及其实现原理The following describes the structure and implementation principle of the simulated welding gun 300.
在本申请的一个较佳实施例中,示出了一种模拟控制模式下的焊枪300的焊枪控制电路100的结构框图(如图2所示)。具体地,当焊枪控制电路100的第一插槽中插入有模拟插件模块103时,焊机200能够将焊枪300识别为具有模拟用户界面及模拟控制功能的模拟焊枪300。In a preferred embodiment of the present application, a structural block diagram of a welding gun control circuit 100 of a welding gun 300 in a simulation control mode is shown (as shown in FIG2 ). Specifically, when a simulation plug-in module 103 is inserted into the first slot of the welding gun control circuit 100 , the welding machine 200 can identify the welding gun 300 as a simulation welding gun 300 having a simulation user interface and simulation control functions.
优选地,输入电路101的第一导线和第二导线的其中一端均连接到焊机200,输入电路101的第一导线和第二导线的另一端均连接到输入电路101的输入端。此外,上述焊枪类型识别电路102还具有接口,该接口与插入到第一插槽的模拟插件模块103或插入到第二插槽的数字插件模块104电连接。其中,该接口在没有连接任何模拟插件模块103或数字插件模块104时,具有一个闭合线束,当需要将该接口连接到模拟插件模块103或数字插件模块104时,闭合线束被移除,采用这种输出接口设计,可以方便用户在焊枪类型识别电路102的插槽上更换模拟插件模块103或数字插件模块104,从而将焊枪300切换为模拟焊枪300或数字焊枪300。Preferably, one end of the first wire and the second wire of the input circuit 101 are both connected to the welding machine 200, and the other ends of the first wire and the second wire of the input circuit 101 are both connected to the input end of the input circuit 101. In addition, the welding gun type identification circuit 102 also has an interface, which is electrically connected to the analog plug-in module 103 inserted into the first slot or the digital plug-in module 104 inserted into the second slot. Wherein, when the interface is not connected to any analog plug-in module 103 or digital plug-in module 104, the interface has a closed wiring harness. When the interface needs to be connected to the analog plug-in module 103 or the digital plug-in module 104, the closed wiring harness is removed. With this output interface design, it is convenient for the user to replace the analog plug-in module 103 or the digital plug-in module 104 on the slot of the welding gun type identification circuit 102, thereby switching the welding gun 300 to an analog welding gun 300 or a digital welding gun 300.
其中,上述第一焊枪类型识别结果至少包括焊枪所属产品系列,焊枪类型和焊枪型号。上述第一对应关系表用于体现第一导线和第二导线之间的电阻值与各种模拟焊枪类型之间的一一对应关系(如上表a所示)。The first welding gun type identification result at least includes the product series to which the welding gun belongs, the welding gun type and the welding gun model. The first correspondence table is used to reflect the one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types (as shown in Table a above).
下面介绍关于数字焊枪300的构造及其实现原理The following is an introduction to the structure and implementation principle of the digital welding gun 300
在本申请的另一个较佳实施例中,示出了在数字控制模式下的焊枪300的焊枪控制电路100的结构框图(如图3所示)。如图3所示,所述焊枪控制电路100的第二插槽中插入有数字插件模块104。此时,焊机200能够将焊枪300识别为具有数字用户界面及数字控制功能的数字焊枪300。图4还进一步示出了该焊枪控制电路100的电路图。In another preferred embodiment of the present application, a structural block diagram of a welding gun control circuit 100 of a welding gun 300 in a digital control mode is shown (as shown in FIG3 ). As shown in FIG3 , a digital plug-in module 104 is inserted into the second slot of the welding gun control circuit 100. At this time, the welding machine 200 can identify the welding gun 300 as a digital welding gun 300 with a digital user interface and digital control functions. FIG4 further shows a circuit diagram of the welding gun control circuit 100.
下面介绍关于工作于传统普通模式的传统焊枪300的构造及其实现原理The following describes the structure and implementation principle of a conventional welding gun 300 operating in a conventional normal mode.
当焊机200没有检测到任何插件模块(模拟插件模块103或数字插件模块104)被插入到焊枪类型识别电路102的相应的插槽时,或者原已插入第一插槽的模拟插件模块103或者原已插入到第二插槽的数字插件模块104被用户拔出时,本申请提出的焊机200将会使焊枪300工作于传统普通模式,从而实现对传统普通传统模式下的焊枪300的控制功能。具体地,当焊机200既未检测到插入第一插槽的模拟插件模块103,也未检测到插入第二插槽的数字插件模块104时,将会控制焊枪300工作于传统普通模式。此时,本申请所述的焊枪300为传统焊枪300,其具有传统焊枪300对应的功能。When the welding machine 200 does not detect that any plug-in module (analog plug-in module 103 or digital plug-in module 104) is inserted into the corresponding slot of the welding gun type identification circuit 102, or the analog plug-in module 103 originally inserted into the first slot or the digital plug-in module 104 originally inserted into the second slot is pulled out by the user, the welding machine 200 proposed in the present application will make the welding gun 300 work in the conventional normal mode, thereby realizing the control function of the welding gun 300 in the conventional normal mode. Specifically, when the welding machine 200 neither detects the analog plug-in module 103 inserted into the first slot nor the digital plug-in module 104 inserted into the second slot, the welding gun 300 will be controlled to work in the conventional normal mode. At this time, the welding gun 300 described in the present application is a conventional welding gun 300, which has the corresponding functions of the conventional welding gun 300.
实施例四Embodiment 4
对应于实施例一所公开的焊接系统1000,本申请还相应提出了一种由焊机200实施的焊枪控制方法。Corresponding to the welding system 1000 disclosed in the first embodiment, the present application also proposes a welding gun control method implemented by the welding machine 200.
其中,焊机200通过导线与焊枪300建立电信号连接。焊枪300包括焊枪控制电路100,焊枪控制电路100进一步包括安装在焊枪手柄中的焊枪类型识别电路102,以及输入电路101。其中,输入电路101具有用于在焊机200和焊枪300之间建立电信号连接的第一导线和第二导线,焊枪类型识别电路102具有用于容置模拟插件模块103的第一插槽和用于容置数字插件模块104的第二插槽。该焊枪控制方法包括如下步骤:The welding machine 200 establishes an electrical signal connection with the welding gun 300 through a wire. The welding gun 300 includes a welding gun control circuit 100, and the welding gun control circuit 100 further includes a welding gun type identification circuit 102 installed in the welding gun handle, and an input circuit 101. The input circuit 101 has a first wire and a second wire for establishing an electrical signal connection between the welding machine 200 and the welding gun 300, and the welding gun type identification circuit 102 has a first slot for accommodating an analog plug-in module 103 and a second slot for accommodating a digital plug-in module 104. The welding gun control method includes the following steps:
步骤S100,通过利用焊机200和焊枪300之间的电信号连接对焊枪300进行供电;Step S100, powering the welding gun 300 by utilizing the electrical signal connection between the welding machine 200 and the welding gun 300;
步骤S200,根据接收自焊枪300的电信号对所述焊枪300的类型进行识别,得到焊枪类型识别结果,并焊枪类型识别结果对焊枪300的具体功能进行自适应调节。Step S200 , identifying the type of the welding gun 300 according to the electrical signal received from the welding gun 300 , obtaining a welding gun type identification result, and adaptively adjusting the specific function of the welding gun 300 according to the welding gun type identification result.
进一步地,图7示出通过利用焊机200与焊枪300之间建立的电信号连接对焊枪300进行供电的方法步骤的具体实施流程图。如图7所示,步骤S100进一步包括:Further, FIG7 shows a specific implementation flow chart of the method steps for powering the welding gun 300 by utilizing the electrical signal connection established between the welding machine 200 and the welding gun 300. As shown in FIG7, step S100 further includes:
步骤S101,通过滤波子电路1011对由焊机200提供的电源电压信号进行滤波处理;Step S101, filtering the power supply voltage signal provided by the welding machine 200 through the filtering sub-circuit 1011;
步骤S102,通过整流子电路1012对电源电压信号进行整流,输出直流电压;Step S102, rectifying the power supply voltage signal through the rectifier circuit 1012 to output a DC voltage;
步骤S103,通过稳压子电路1013读取整流子电路1012输出的直流电压的平均电压值;Step S103, reading the average voltage value of the DC voltage output by the rectifier sub-circuit 1012 through the voltage stabilizing sub-circuit 1013;
步骤S104,判断该平均电压值是否低于预设的直流电压阈值;如是,则执行步骤S106,如否,则执行步骤S105;Step S104, determining whether the average voltage value is lower than a preset DC voltage threshold; if so, executing step S106, if not, executing step S105;
步骤S105,中断输入电路101与焊枪类型识别电路102之间的信号传输,并返回步骤S103。Step S105 , interrupting the signal transmission between the input circuit 101 and the welding gun type identification circuit 102 , and returning to step S103 .
步骤S106,将整流子电路1012输出的直流电压提供到焊枪类型识别电路102。Step S106 , providing the DC voltage output by the rectifier circuit 1012 to the welding gun type identification circuit 102 .
由上述步骤可知,本申请提供了一种输入电路101的稳压保护机制,可以在焊机200提供的电源电压信号达不到设定要求时,先暂时中断传输,避免对稳压子电路1013的电源电压造成的风险。通过采用这种稳压保护机制,可以保证输入电路101的传输信号的质量,提高输入电路101的工作的稳定性。From the above steps, it can be seen that the present application provides a voltage stabilization protection mechanism for the input circuit 101, which can temporarily interrupt the transmission when the power supply voltage signal provided by the welding machine 200 does not meet the set requirements, thereby avoiding the risk of causing the power supply voltage of the voltage stabilization subcircuit 1013. By adopting this voltage stabilization protection mechanism, the quality of the transmission signal of the input circuit 101 can be guaranteed, and the working stability of the input circuit 101 can be improved.
进一步地,图8示出了本申请焊枪控制方法中包含的焊枪类型识别方案的具体实施流程图。如图8所示,上述步骤S200进一步包括:Furthermore, FIG8 shows a specific implementation flow chart of the welding gun type identification solution included in the welding gun control method of the present application. As shown in FIG8 , the above step S200 further includes:
步骤S201,检测是否接收到来自焊枪300100的焊枪类型识别电路102的电信号;如是,则执行步骤S202,否则,执行步骤S203。Step S201, detecting whether an electrical signal from the welding gun type identification circuit 102 of the welding gun 300100 is received; if so, executing step S202, otherwise, executing step S203.
步骤S202,根据所接收的电信号及预存的第一对应关系表得到第一焊枪类型识别结果,将所述焊枪300识别为数字焊枪300,并切换到数字控制模式。Step S202 , obtaining a first welding gun type identification result according to the received electrical signal and a pre-stored first correspondence table, identifying the welding gun 300 as a digital welding gun 300 , and switching to a digital control mode.
步骤S203,检查第一导线与第二导线之间是否存在电阻值。如存在电阻值,则执行步骤S204,否则,执行步骤S207。Step S203, check whether there is a resistance value between the first wire and the second wire. If there is a resistance value, execute step S204, otherwise, execute step S207.
步骤S204,如检查到第一导线与第二导线之间是否存在电阻值,则读取该电阻值,判断该电阻值位于预设的电阻值范围内。如判断所测电阻值位于预设的电阻值范围内,则执行步骤S205,否则,执行步骤S206。Step S204: if it is detected whether there is a resistance value between the first wire and the second wire, the resistance value is read and it is determined that the resistance value is within the preset resistance value range. If it is determined that the measured resistance value is within the preset resistance value range, step S205 is executed, otherwise, step S206 is executed.
步骤S205,如该电阻值位于预设的电阻值范围内,则根据所测电阻值及预存的第二对应关系表进行查表,以得到与所测电阻值对应的第二焊枪类型识别结果,并切换到模拟控制模式。Step S205, if the resistance value is within the preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and switch to the analog control mode.
步骤S206,确认焊枪300不属于特定产品型号/系列的范畴的焊枪300,不触发执行对所述焊枪300的焊枪类型的识别操作,以及不执行对焊枪300的具体功能的自适应调节操作。Step S206 , confirming that the welding gun 300 does not belong to the category of a specific product model/series, not triggering the welding gun type identification operation of the welding gun 300 , and not performing the adaptive adjustment operation of the specific function of the welding gun 300 .
步骤S207,控制焊枪300工作于传统普通模式。Step S207, controlling the welding gun 300 to operate in a conventional normal mode.
综上所述,本申请相比传统焊枪300的改进点至少体现在以下几个方面:In summary, the improvements of the present application compared to the conventional welding gun 300 are at least reflected in the following aspects:
一、焊机200利用第一导线和第二导线来传输由焊机200提供的电源电压信号,对焊枪300进行供电,此外,焊机200还利用第一导线和第二导线的通信功能在焊机200和焊枪300之间接收及传输电信号,因此,不需要额外增加导线或改变现有的导线设计。因此,焊机200可以兼容所有类型的焊枪300。First, the welding machine 200 uses the first wire and the second wire to transmit the power supply voltage signal provided by the welding machine 200 to power the welding gun 300. In addition, the welding machine 200 also uses the communication function of the first wire and the second wire to receive and transmit electrical signals between the welding machine 200 and the welding gun 300. Therefore, there is no need to add additional wires or change the existing wire design. Therefore, the welding machine 200 is compatible with all types of welding guns 300.
二、在焊枪控制电路100上设置相应的插槽以便用户更换不同的智能控制部件(即模拟插件模块103和数字插件模块104),以使得焊枪300具有不同的功能。本申请200能够根据第一插槽和第二插槽的插入情况触发对焊枪300的焊枪类型的识别,通过查表得到精确的焊枪类型识别结果,并根据所得的焊枪类型识别结果对焊枪300的具体功能进行自适应调节。因此,用户可根据使用需要更换不同的智能控制部件来赋予焊枪300不同的功能,使焊枪300工作于传统普通模式、模拟控制模式和数字控制模式中的任何一种模式,为用户提供与其工作模式对应的功能,从而满足了不同用户的多样化需求。Second, corresponding slots are set on the welding gun control circuit 100 so that the user can replace different intelligent control components (i.e., the analog plug-in module 103 and the digital plug-in module 104) so that the welding gun 300 has different functions. The present application 200 can trigger the identification of the welding gun type of the welding gun 300 according to the insertion conditions of the first slot and the second slot, obtain an accurate welding gun type identification result by looking up the table, and adaptively adjust the specific functions of the welding gun 300 according to the obtained welding gun type identification result. Therefore, the user can replace different intelligent control components according to the use needs to give the welding gun 300 different functions, so that the welding gun 300 works in any of the traditional common mode, analog control mode and digital control mode, and provide the user with functions corresponding to its working mode, thereby meeting the diverse needs of different users.
三、本申请提出的焊机200具有极佳的兼容性,该焊机200不仅能够兼容各种不同型号的焊枪300,还能够同时识别三台连接到焊机200的焊枪300。3. The welding machine 200 proposed in the present application has excellent compatibility. The welding machine 200 is not only compatible with various types of welding guns 300, but also can simultaneously identify three welding guns 300 connected to the welding machine 200.
四、焊枪300具有稳压保护机制,通过焊枪控制电路100的输入电路101的稳压子电路1013提供的稳压功能,能够在焊机200提供的电源电压欠压时优化焊机200与焊枪控制电路100的输入电路101之间的信号传输,从而确保能够为焊枪类型识别电路102提供稳定的工作电压,提高整个焊枪控制电路100的工作的稳定性。Fourth, the welding gun 300 has a voltage stabilization protection mechanism. The voltage stabilization function provided by the voltage stabilization subcircuit 1013 of the input circuit 101 of the welding gun control circuit 100 can optimize the signal transmission between the welding machine 200 and the input circuit 101 of the welding gun control circuit 100 when the power supply voltage provided by the welding machine 200 is undervoltage, thereby ensuring that a stable operating voltage can be provided for the welding gun type identification circuit 102, thereby improving the working stability of the entire welding gun control circuit 100.
上面结合附图对本申请的实施例进行了描述,但是本申请并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本申请的启示下,在不脱离本申请宗旨和权利要求所保护的范围情况下,还可作出很多形式,这些均属于本申请的保护之内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本申请构成任何限制。The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementations, which are merely illustrative and not restrictive. Under the guidance of the present application, a person of ordinary skill in the art can make many forms without departing from the scope of protection of the purpose of the present application and the claims, all of which are within the protection of the present application. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the present application.

Claims (20)

  1. 一种焊接系统,包括建立电信号连接的焊机及焊枪,其特征在于,所述焊机用于通过利用两根导线,即第一导线和第二导线在所述焊枪和所述焊机之间建立的所述电信号连接对所述焊枪进行供电以及根据接收自所述焊枪的电信号对所述焊枪的类型进行识别,得到焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节。A welding system comprises a welding machine and a welding gun which establish an electrical signal connection, wherein the welding machine is used to power the welding gun by using two wires, i.e., a first wire and a second wire, to establish the electrical signal connection between the welding gun and the welding machine, and to identify the type of the welding gun according to the electrical signal received from the welding gun, thereby obtaining a welding gun type identification result, and adaptively adjust the specific function of the welding gun according to the welding gun type identification result.
  2. 根据权利要求1所述的焊接系统,其特征在于,所述焊枪包括焊枪控制电路,所述焊枪控制电路包括安装在焊枪手柄中的焊枪类型识别电路,以及连接在所述焊枪类型识别电路和所述焊机之间的输入电路;The welding system according to claim 1, characterized in that the welding gun includes a welding gun control circuit, the welding gun control circuit includes a welding gun type identification circuit installed in the welding gun handle, and an input circuit connected between the welding gun type identification circuit and the welding machine;
    所述输入电路包括用于在所述焊枪与所述焊机之间建立所述电信号连接的所述第一导线和所述第二导线;其中,所述第一导线和所述第二导线的其中一端均连接到用于连接到所述焊机的焊枪端口,所述第一导线和所述第二导线的另一端均连接到所述输入电路的输入端口。The input circuit includes the first wire and the second wire for establishing the electrical signal connection between the welding gun and the welding machine; wherein one end of the first wire and the second wire are connected to the welding gun port for connecting to the welding machine, and the other end of the first wire and the second wire are connected to the input port of the input circuit.
  3. 根据权利要求1所述的焊接系统,其特征在于,所述焊枪类型识别电路包括用于容置模拟插件模块的第一插槽和用于容置数字插件模块的第二插槽;The welding system according to claim 1, characterized in that the welding gun type identification circuit includes a first slot for accommodating an analog plug-in module and a second slot for accommodating a digital plug-in module;
    其中,所述焊机具体用于根据所述第一插槽和所述第二插槽的插入情况触发对所述焊枪的焊枪类型的识别操作,通过查表获得焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节。The welding machine is specifically used to trigger an identification operation of a welding gun type of the welding gun according to the insertion status of the first slot and the second slot, obtain a welding gun type identification result by looking up a table, and adaptively adjust a specific function of the welding gun according to the welding gun type identification result.
  4. 根据权利要求3所述的焊接系统,其特征在于,所述焊机具体用于:The welding system according to claim 3 is characterized in that the welding machine is specifically used for:
    检查是否接收到来自所述焊枪类型识别电路的电信号;checking whether an electrical signal from the welding gun type identification circuit is received;
    如接收到来自所述焊枪类型识别电路的所述电信号,则根据所述电信号及预存的第一对应关系表得到第一焊枪类型识别结果,将所述焊枪识别为数字焊枪,并切换到数字控制模式;If the electrical signal from the welding gun type identification circuit is received, a first welding gun type identification result is obtained according to the electrical signal and a pre-stored first correspondence table, the welding gun is identified as a digital welding gun, and the welding gun is switched to a digital control mode;
    如未接收到来自所述焊枪类型识别电路的电信号,则检查所述第一导线与所述第二导线之间是否存在电阻值,并读取所述第一导线和所述第二导线之间存在的电阻值;如读取到所述第一导线和所述第二导线之间存在的所述电阻值,且所述电阻值位于预设的电阻值范围内时,根据所测电阻值及预存的第二对应关系表进行查表,以得到与所测电阻值对应的第二焊枪类型识别结果,并切换到模拟控制模式;如读取到所述第一导线和所述第二导线之间的所述电阻值,并且确认所述电阻值超出该预设的电阻值范围时,则确认所述焊枪不属于特定产品型号/系列的范畴的焊枪,不触发执行对所述焊枪的焊枪类型的识别操作,以及不执行对所述焊枪的具体功能的自适应调节操作;If no electrical signal is received from the welding gun type identification circuit, it is checked whether there is a resistance value between the first wire and the second wire, and the resistance value between the first wire and the second wire is read; if the resistance value between the first wire and the second wire is read, and the resistance value is within a preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and the analog control mode is switched; if the resistance value between the first wire and the second wire is read, and it is confirmed that the resistance value exceeds the preset resistance value range, it is confirmed that the welding gun does not belong to the category of a specific product model/series, and the identification operation of the welding gun type of the welding gun is not triggered, and the adaptive adjustment operation of the specific function of the welding gun is not performed;
    其中,所述第二对应关系表包含有所述第一导线和所述第二导线之间的电阻值与各种模拟焊枪类型之间的一一对应关系。The second correspondence table includes a one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types.
  5. 根据权利要求3所述的焊接系统,其特征在于,所述焊机还用于在既未检测到插入所述第一插槽的所述模拟插件模块,也未检测到插入所述第二插槽的所述数字插件模块时,将所述焊枪识别为普通焊枪,使所述焊枪工作于传统普通模式。The welding system according to claim 3 is characterized in that the welding machine is also used to identify the welding gun as an ordinary welding gun when neither the analog plug-in module inserted into the first slot nor the digital plug-in module inserted into the second slot is detected, so that the welding gun operates in a traditional ordinary mode.
  6. 根据权利要求2所述的焊接系统,其特征在于,所述焊枪类型识别电路具有用于容置模拟插件模块的第一插槽和用于容置数字插件模块的第二插槽,用于在检测到插入所述第一插槽的所述模拟插件模块或检测到插入所述第二插槽的所述数字插件模块时,具备通过所述第一导线和所述第二导线之间的电信号被所述焊机识别的功能。The welding system according to claim 2 is characterized in that the welding gun type identification circuit has a first slot for accommodating an analog plug-in module and a second slot for accommodating a digital plug-in module, and is used to have the function of being identified by the welding machine through the electrical signal between the first wire and the second wire when the analog plug-in module inserted into the first slot is detected or the digital plug-in module inserted into the second slot is detected.
  7. 根据权利要求2所述的焊接系统,其特征在于,所述输入电路包括:The welding system according to claim 2, characterized in that the input circuit comprises:
    滤波子电路,所述滤波子电路用于对由所述焊机提供的电源电压信号进行滤波处理;A filter subcircuit, the filter subcircuit is used to filter the power supply voltage signal provided by the welding machine;
    整流子电路,所述整流子电路用于对所述电源电压信号进行整流,输出直流电压;A rectifier circuit, the rectifier circuit is used to rectify the power supply voltage signal and output a DC voltage;
    稳压子电路,所述稳压子电路用于读取所述整流子电路输出的直流电压的平均电压值,判断该平均电压值是否达到预设的直流电压阈值,并在该平均电压值低于该预设的直流电压阈值时,中断所述输入电路与所述焊枪类型识别电路之间的电压信号传输;所述稳压子电路还用于检测到所述整流子电路输出的直流电压重新达到该预设的直流电压阈值时,重新恢复所述输入电路与所述焊枪类型识别电路之间的电压信号传输;A voltage stabilizing subcircuit, the voltage stabilizing subcircuit is used to read an average voltage value of the DC voltage output by the rectifier subcircuit, determine whether the average voltage value reaches a preset DC voltage threshold, and interrupt the voltage signal transmission between the input circuit and the welding gun type identification circuit when the average voltage value is lower than the preset DC voltage threshold; the voltage stabilizing subcircuit is also used to resume the voltage signal transmission between the input circuit and the welding gun type identification circuit when it is detected that the DC voltage output by the rectifier subcircuit reaches the preset DC voltage threshold again;
    按键子电路,所述按键子电路通过所述第一导线和所述第二导线连接到焊枪开关。A key sub-circuit is connected to a welding gun switch through the first wire and the second wire.
  8. 一种焊机,其特征在于,所述焊机通过第一导线和第二导线与焊枪建立电信号连接,所述焊机用于通过所述电信号连接对所述焊枪进行供电以及根据接收自所述焊枪的电信号对所述焊枪的类型进行识别,得到焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节。A welding machine, characterized in that the welding machine establishes an electrical signal connection with a welding gun through a first wire and a second wire, and the welding machine is used to power the welding gun through the electrical signal connection and identify the type of the welding gun according to the electrical signal received from the welding gun, obtain a welding gun type identification result, and adaptively adjust the specific function of the welding gun according to the welding gun type identification result.
  9. 根据权利要求8所述的焊机,其特征在于,所述第一导线和所述第二导线的其中一端均连接到用于连接到所述焊机的焊枪端口,所述第一导线和所述第二导线的另一端均连接到所述焊枪的输入电路。The welding machine according to claim 8, characterized in that one end of the first wire and the second wire are both connected to a welding gun port for connecting to the welding machine, and the other ends of the first wire and the second wire are both connected to an input circuit of the welding gun.
  10. 根据权利要求8所述的焊机,其特征在于,所述焊机具体用于根据所述焊枪的第一插槽和第二插槽的插入情况触发对所述焊枪的焊枪类型的识别操作,通过查表获得焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节。The welding machine according to claim 8 is characterized in that the welding machine is specifically used to trigger an identification operation of a welding gun type of the welding gun according to the insertion status of the first slot and the second slot of the welding gun, obtain a welding gun type identification result by looking up a table, and adaptively adjust the specific function of the welding gun according to the welding gun type identification result.
  11. 根据权利要求10所述的焊机,其特征在于,所述焊机具体用于:The welding machine according to claim 10 is characterized in that the welding machine is specifically used for:
    检查是否接收到来自所述焊枪的电信号;checking whether an electrical signal from the welding gun is received;
    如接收到来自所述焊枪类型的所述电信号,则根据所述电信号及预存的第一对应关系表得到第一焊枪类型识别结果,将所述焊枪识别为数字焊枪,并切换到数字控制模式;If the electrical signal from the welding gun type is received, a first welding gun type identification result is obtained according to the electrical signal and a pre-stored first correspondence table, the welding gun is identified as a digital welding gun, and the control mode is switched to a digital control mode;
    如未接收到来自所述焊枪的电信号,则检查所述第一导线与所述第二导线之间是否存在电阻值,并读取所述第一导线和所述第二导线之间存在的电阻值;如读取到所述第一导线和所述第二导线之间存在的所述电阻值,并且确定所述电阻值位于预设的电阻值范围内时,则根据所测电阻值及预存的第二对应关系表进行查表,以得到与所测电阻值对应的第二焊枪类型识别结果,并切换到模拟控制模式;如读取到所述第一导线和所述第二导线之间的所述电阻值,并且确认所述电阻值超出该预设的电阻值范围时,则确认所述焊枪不属于特定产品型号/系列的范畴的焊枪,不触发执行对所述焊枪的焊枪类型的识别操作,以及不执行对所述焊枪的具体功能的自适应调节操作;If no electrical signal from the welding gun is received, it is checked whether there is a resistance value between the first wire and the second wire, and the resistance value between the first wire and the second wire is read; if the resistance value between the first wire and the second wire is read, and it is determined that the resistance value is within a preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and the control mode is switched to an analog control mode; if the resistance value between the first wire and the second wire is read, and it is confirmed that the resistance value exceeds the preset resistance value range, it is confirmed that the welding gun does not belong to a welding gun within the scope of a specific product model/series, and the identification operation of the welding gun type of the welding gun is not triggered, and the adaptive adjustment operation of the specific function of the welding gun is not performed;
    其中,所述第二对应关系表包含有所述第一导线和所述第二导线之间的电阻值与各种模拟焊枪类型之间的一一对应关系。The second correspondence table includes a one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types.
  12. 根据权利要求10所述的焊机,其特征在于,所述焊机还用于在既未检测到插入所述焊枪的第一插槽的模拟插件模块,也未检测到插入所述焊枪的第二插槽的数字插件模块时,将所述焊枪识别为普通焊枪,使所述焊枪工作于传统普通模式。The welding machine according to claim 10 is characterized in that the welding machine is also used to identify the welding gun as a normal welding gun when neither the analog plug-in module inserted into the first slot of the welding gun nor the digital plug-in module inserted into the second slot of the welding gun is detected, so that the welding gun operates in a traditional normal mode.
  13. 一种焊枪,包括但不限于MIG焊枪、TIG焊枪、推拉丝焊枪,切割割炬,焊枪所述焊枪包括焊枪控制电路,其特征在于,所述焊枪控制电路包括安装在焊枪手柄中的焊枪类型识别电路,以及连接在所述焊枪类型识别电路和焊机之间的输入电路;A welding gun, including but not limited to a MIG welding gun, a TIG welding gun, a push-pull welding gun, a cutting torch, the welding gun comprising a welding gun control circuit, characterized in that the welding gun control circuit comprises a welding gun type identification circuit installed in a welding gun handle, and an input circuit connected between the welding gun type identification circuit and a welding machine;
    其中,所述输入电路包括用于在所述焊枪与焊机之间建立电信号连接的第一导线和第二导线;Wherein, the input circuit includes a first wire and a second wire for establishing an electrical signal connection between the welding gun and the welding machine;
    所述焊枪类型识别电路具有用于容置模拟插件模块的第一插槽和用于容置数字插件模块的第二插槽,用于在检测到插入所述第一插槽的所述模拟插件模块或检测到插入所述第二插槽的所述数字插件模块时,具备通过所述第一导线和所述第二导线之间的电信号被所述焊机识别的功能。The welding gun type identification circuit has a first slot for accommodating an analog plug-in module and a second slot for accommodating a digital plug-in module, and is used to be identified by the welding machine through an electrical signal between the first wire and the second wire when the analog plug-in module inserted into the first slot is detected or the digital plug-in module inserted into the second slot is detected.
  14. 根据权利要求13所述的焊枪,其特征在于,所述第一导线和所述第二导线的其中一端均连接到用于连接到所述焊机的焊枪端口,所述第一导线和所述第二导线的另一端均连接到所述输入电路的输入端口。The welding gun according to claim 13, characterized in that one end of the first wire and the second wire are both connected to a welding gun port for connecting to the welding machine, and the other ends of the first wire and the second wire are both connected to an input port of the input circuit.
  15. 根据权利要求13所述的焊枪,其特征在于,所述焊枪类型识别电路还具有与插入到所述第一插槽的所述模拟插件模块或插入到所述第二插槽的所述数字插件模块电连接的接口。The welding gun according to claim 13, characterized in that the welding gun type identification circuit also has an interface electrically connected to the analog plug-in module inserted into the first slot or the digital plug-in module inserted into the second slot.
  16. 一种焊枪控制方法,其中,所述焊枪控制方法在焊机上实施,所述焊枪包括焊枪控制电路,所述焊枪控制电路包括安装在焊枪手柄中的焊枪类型识别电路,以及输入电路,所述输入电路具有用于在所述焊机和所述焊枪之间建立电信号连接的第一导线和第二导线,所述焊枪类型识别电路具有用于容置模拟插件模块的第一插槽和用于容置数字插件模块的第二插槽;其特征在于,所述方法包括如下步骤:A welding gun control method, wherein the welding gun control method is implemented on a welding machine, the welding gun comprises a welding gun control circuit, the welding gun control circuit comprises a welding gun type identification circuit installed in a welding gun handle, and an input circuit, the input circuit has a first wire and a second wire for establishing an electrical signal connection between the welding machine and the welding gun, the welding gun type identification circuit has a first slot for accommodating an analog plug-in module and a second slot for accommodating a digital plug-in module; characterized in that the method comprises the following steps:
    通过利用在所述焊机和所述焊枪之间建立的所述电信号连接对所述焊枪进行供电以及根据接收自所述焊枪的电信号对所述焊枪的类型进行识别,得到焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节。The welding gun is powered by utilizing the electrical signal connection established between the welding machine and the welding gun and the type of the welding gun is identified according to the electrical signal received from the welding gun, thereby obtaining a welding gun type identification result, and adaptively adjusting the specific function of the welding gun according to the welding gun type identification result.
  17. 根据权利要求16所述的焊枪控制方法,其特征在于,所述根据接收自所述焊枪的电信号对所述焊枪的类型进行识别,得到焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节的步骤包括:The welding gun control method according to claim 16 is characterized in that the step of identifying the type of the welding gun according to the electrical signal received from the welding gun, obtaining a welding gun type identification result, and adaptively adjusting the specific function of the welding gun according to the welding gun type identification result comprises:
    在检测到插入所述第一插槽的所述模拟插件模块或检测到插入所述第二插槽的所述数字插件模块时,触发对所述焊枪的焊枪类型的识别操作,通过查表得到焊枪类型识别结果;When the analog plug-in module inserted into the first slot is detected or the digital plug-in module inserted into the second slot is detected, triggering an identification operation of the welding gun type of the welding gun, and obtaining a welding gun type identification result by looking up a table;
    根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节。The specific functions of the welding gun are adaptively adjusted according to the welding gun type identification result.
  18. 根据权利要求17所述的焊枪控制方法,其特征在于,所述在检测到插入所述第一插槽的所述模拟插件模块或检测到插入所述第二插槽的所述数字插件模块时,触发对所述焊枪的焊枪类型的识别操作,通过查表得到焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节的步骤具体包括:The welding gun control method according to claim 17 is characterized in that when the analog plug-in module inserted into the first slot is detected or the digital plug-in module inserted into the second slot is detected, the welding gun type identification operation of the welding gun is triggered, the welding gun type identification result is obtained by looking up a table, and the specific function of the welding gun is adaptively adjusted according to the welding gun type identification result. The steps specifically include:
    检查是否接收到来自所述焊枪类型识别电路的电信号;checking whether an electrical signal from the welding gun type identification circuit is received;
    如接收到来自所述焊枪类型识别电路的所述电信号,则根据所述电信号及预存的第一对应关系表得到第一焊枪类型识别结果,将所述焊枪识别为数字焊枪,并切换到数字控制模式;If the electrical signal from the welding gun type identification circuit is received, a first welding gun type identification result is obtained according to the electrical signal and a pre-stored first correspondence table, the welding gun is identified as a digital welding gun, and the welding gun is switched to a digital control mode;
    如未接收到来自所述焊枪类型识别电路的电信号,则检查所述第一导线与所述第二导线之间是否存在电阻值,并读取所述第一导线和所述第二导线之间存在的电阻值;如读取到所述第一导线和所述第二导线之间存在的所述电阻值,且所述电阻值位于预设的电阻值范围内时,根据所测电阻值及预存的第二对应关系表进行查表,以得到与所测电阻值对应的第二焊枪类型识别结果,并切换到模拟控制模式;如读取到所述第一导线和所述第二导线之间的所述电阻值,并且确认所述电阻值超出该预设的电阻值范围时,则确认所述焊枪不属于特定产品型号/系列的范畴的焊枪,不触发执行对所述焊枪的焊枪类型的识别操作,以及不执行对所述焊枪的具体功能的自适应调节操作;If no electrical signal is received from the welding gun type identification circuit, it is checked whether there is a resistance value between the first wire and the second wire, and the resistance value between the first wire and the second wire is read; if the resistance value between the first wire and the second wire is read, and the resistance value is within a preset resistance value range, a table lookup is performed according to the measured resistance value and a pre-stored second correspondence table to obtain a second welding gun type identification result corresponding to the measured resistance value, and the analog control mode is switched; if the resistance value between the first wire and the second wire is read, and it is confirmed that the resistance value exceeds the preset resistance value range, it is confirmed that the welding gun does not belong to the category of a specific product model/series, and the identification operation of the welding gun type of the welding gun is not triggered, and the adaptive adjustment operation of the specific function of the welding gun is not performed;
    其中,所述第二对应关系表包含有所述第一导线和所述第二导线之间的电阻值与各种模拟焊枪类型之间的一一对应关系。The second correspondence table includes a one-to-one correspondence between the resistance value between the first wire and the second wire and various simulated welding gun types.
  19. 根据权利要求16所述的焊枪控制方法,其特征在于,所述根据接收自所述焊枪的电信号对所述焊枪的类型进行识别,得到焊枪类型识别结果,并根据所述焊枪类型识别结果对所述焊枪的具体功能进行自适应调节的步骤还包括:The welding gun control method according to claim 16 is characterized in that the step of identifying the type of the welding gun according to the electrical signal received from the welding gun to obtain a welding gun type identification result, and adaptively adjusting the specific function of the welding gun according to the welding gun type identification result further comprises:
    如既未检测到插入所述第一插槽且与所述焊枪类型识别电路电连接的所述模拟插件模块,也未检测到插入所述第二插槽且与所述焊枪类型识别电路电连接的所述数字插件模块,则使所述焊枪工作于传统普通模式。If neither the analog plug-in module inserted into the first slot and electrically connected to the welding gun type identification circuit nor the digital plug-in module inserted into the second slot and electrically connected to the welding gun type identification circuit is detected, the welding gun is operated in the traditional normal mode.
  20. 根据权利要求16所述的焊枪控制方法,其特征在于,所述通过所述电信号连接对所述焊枪进行供电的步骤包括:The welding gun control method according to claim 16, characterized in that the step of powering the welding gun through the electrical signal connection comprises:
    通过所述输入电路的滤波子电路对所述焊机提供的电源电压信号进行滤波处理;Performing filtering processing on the power supply voltage signal provided by the welding machine through the filtering subcircuit of the input circuit;
    通过所述输入电路的整流子电路对所述电源电压信号进行整流,输出直流电压;以及Rectifying the power supply voltage signal through the rectifier circuit of the input circuit to output a DC voltage; and
    通过所述输入电路的稳压子电路读取所述整流子电路输出的直流电压的平均电压值,判断该平均电压值是否达到预设的直流电压阈值,并且在该平均电压值低于该预设的直流电压阈值时,中断所述输入电路与所述焊枪类型识别电路之间的电压信号传输,直到检测到所述整流子电路输出的直流电压重新达到该预设的直流电压阈值时,重新恢复所述输入电路与所述焊枪类型识别电路之间的电压信号传输。The average voltage value of the DC voltage output by the rectifier subcircuit is read by the voltage stabilizing subcircuit of the input circuit to determine whether the average voltage value reaches a preset DC voltage threshold value, and when the average voltage value is lower than the preset DC voltage threshold value, the voltage signal transmission between the input circuit and the welding gun type identification circuit is interrupted until it is detected that the DC voltage output by the rectifier subcircuit reaches the preset DC voltage threshold value again, and the voltage signal transmission between the input circuit and the welding gun type identification circuit is restored.
PCT/CN2022/127501 2022-10-25 2022-10-25 Welding machine, welding gun, welding system, and welding gun control method WO2024087037A1 (en)

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