WO2024085574A1 - Separator for electrochemical device, and electrochemical device having same - Google Patents

Separator for electrochemical device, and electrochemical device having same Download PDF

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Publication number
WO2024085574A1
WO2024085574A1 PCT/KR2023/015977 KR2023015977W WO2024085574A1 WO 2024085574 A1 WO2024085574 A1 WO 2024085574A1 KR 2023015977 W KR2023015977 W KR 2023015977W WO 2024085574 A1 WO2024085574 A1 WO 2024085574A1
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WIPO (PCT)
Prior art keywords
separator
inorganic particles
sulfonic acid
electrochemical device
coating layer
Prior art date
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PCT/KR2023/015977
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French (fr)
Korean (ko)
Inventor
윤여주
김성준
정소미
Original Assignee
주식회사 엘지에너지솔루션
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Priority claimed from KR1020230137518A external-priority patent/KR102687060B1/en
Application filed by 주식회사 엘지에너지솔루션 filed Critical 주식회사 엘지에너지솔루션
Publication of WO2024085574A1 publication Critical patent/WO2024085574A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/52Separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/446Composite material consisting of a mixture of organic and inorganic materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/449Separators, membranes or diaphragms characterised by the material having a layered structure
    • H01M50/451Separators, membranes or diaphragms characterised by the material having a layered structure comprising layers of only organic material and layers containing inorganic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/46Separators, membranes or diaphragms characterised by their combination with electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties

Definitions

  • the present invention relates to a separator for an electrochemical device and an electrochemical device comprising the same, and to a separator for minimizing capacity loss in an electrochemical device using a lithium-manganese-based positive electrode active material.
  • Electrochemical devices convert chemical energy into electrical energy using an electrochemical reaction.
  • lithium secondary batteries which have high energy density and voltage, long cycle life, and can be used in various fields, have been widely used.
  • a lithium secondary battery may include an electrode assembly made of a positive electrode, a negative electrode, and a separator disposed between the positive electrode and the negative electrode, and the electrode assembly may be manufactured by being stored in a case together with an electrolyte solution.
  • the positive electrode can provide lithium ions, and the lithium ions can pass through a separator made of a porous material and move to the negative electrode.
  • the negative electrode can be made of a carbon-based active material that has an electrochemical reaction potential close to that of lithium metal and allows insertion and desorption of lithium ions.
  • the positive electrode active material may contain lithium and various metal or transition metal elements.
  • nickel can improve the capacity of electrochemical devices
  • cobalt can improve the capacity and cycle stability of electrochemical devices
  • manganese can improve the stability of electrochemical devices
  • aluminum can improve electrochemical devices.
  • the output characteristics of the device can be improved.
  • nickel has low thermal stability, and nickel and cobalt are expensive, so interest in lithium manganese-based positive electrode active materials containing manganese is increasing recently.
  • manganese ions may be eluted from the positive electrode during the charging and discharging process.
  • the eluted manganese ions may move to the cathode, precipitate as impurities including manganese on the surface of the cathode, and form a non-uniform film, causing capacity degradation of the electrochemical device.
  • separator for use in an electrochemical device containing a lithium-manganese-based active material, it prevents deterioration of the cathode and the electrochemical device containing it by capturing manganese ions eluted from the anode and preventing them from moving to the cathode. Research is being conducted on separation membranes that can do this.
  • the purpose of the present invention is to provide a separator for use in an electrochemical device containing a lithium manganese-based active material, capable of adsorbing manganese ions eluted from an anode.
  • One aspect of the present invention includes a porous polymer substrate, a porous coating layer laminated on at least one side of the porous polymer substrate, and containing inorganic particles and a polymer binder, wherein the inorganic particles have a sulfonic acid group on the surface of the metal oxide or metal hydroxide.
  • the porous coating layer further includes second inorganic particles that are metal oxides or metal hydroxides included in the inorganic particles, and may include the inorganic particles and the second inorganic particles in a weight ratio of 80:20 to 70:30. there is.
  • the sulfonic acid group is selected from the group consisting of methane sulfonic acid, ethane sulfonic acid, trifluoromethane sulfonic acid, benzene sulfonic acid, p-toluene sulfonic acid, naphthalene sulfonic acid, phenylbenzimidazole sulfonic acid, and 2-acrylamido-2-methylpropane sulfonic acid. There may be more than one.
  • the metal oxide or metal hydroxide is HfO 2 , Sb 2 O 3 , Sb 2 O 4 , Sb2O 5 , SrTiO 3 , SnO 2 , CeO 2 , MgO, Mg(OH) 2 , NiO, CaO, ZnO, Zn 2 It may be one or more selected from the group consisting of SnO 4 , ZnSnO 3 , ZnSn(OH) 6 , ZrO 2 , Y 2 O 3 , SiO 2 , Al 2 O 3 , AlOOH, Al(OH) 3 and TiO 2 .
  • the polymer binder is a non-aqueous polymer binder, and can bind the inorganic particles to each other to form an interstitial volume formed by the gap between the inorganic particles.
  • the non-aqueous polymer binder is polyethylene oxide (PEO), polyvinylidene fluoride (PVdF), polyvinylidene fluoride-co-hexafluoropropylene (PVdF-co-HFP), and N, N-bis[ It may be one or more selected from the group consisting of 3-(triethoxysilyl)propyl]urea.
  • the porous coating layer may have a thickness of 1 to 6 ⁇ m.
  • the separator for electrochemical devices may have an adsorption rate of manganese ions eluted from the positive electrode containing the lithium manganese-based active material of 15 to 30%.
  • Another aspect of the present invention provides an electrochemical device including an anode, a cathode, and a separator disposed between the anode and the cathode, and the separator may be a separator for an electrochemical device according to an aspect of the present invention.
  • the electrochemical device may be a lithium secondary battery.
  • the separator for electrochemical devices introduces sulfonic acid groups on the surface of inorganic particles included in the porous coating layer, and replaces hydrogen cations contained in at least part of the sulfonic acid groups with lithium cations, thereby providing improved manganese ion adsorption capacity compared to the prior art. to provide.
  • electrochemical device may mean a primary battery, secondary battery, super capacitor, etc.
  • particle size means D50, which is the particle size corresponding to 50% of the cumulative distribution of particle numbers according to particle size, unless otherwise specified.
  • One embodiment of the present invention provides a separator for an electrochemical device including a porous polymer substrate and a porous coating layer containing inorganic particles and a polymer binder.
  • the inorganic particles are those in which a sulfonic acid group is introduced to the surface of a metal oxide or metal hydroxide, and at least some of the sulfonic acid groups are hydrogen cations substituted with lithium cations, and the electrochemical device includes a lithium manganese-based active material.
  • the porous polymer substrate electrically insulates the positive and negative electrodes to prevent short circuits, while providing pores through which lithium ions can pass.
  • the porous polymer substrate may be resistant to the electrolyte solution of the electrochemical device, which is an organic solvent.
  • the porous polymer substrate includes polyolefins such as polyethylene, polypropylene, and polybutene, polyvinyl chloride, polyethylene terephthalate, polycycloolefin, polyethersulfone, polyamide, polyimide, polyimideamide, polyaramid, It may include polymer resins such as polycycloolefin, nylon, polytetrafluoroethylene, and copolymers or mixtures thereof, but is not limited thereto.
  • the porous polymer substrate includes a polyolefin-based polymer, has excellent slurry applicability for forming a porous coating layer, and may be advantageous for manufacturing a thin-thickness separator.
  • the thickness of the porous polymer substrate may be 1 to 100 ⁇ m, preferably 1 to 30 ⁇ m, and more preferably 15 to 30 ⁇ m.
  • the porous polymer substrate may include pores with an average diameter of 0.01 to 10 ⁇ m.
  • a slurry may be applied and dried on at least one surface of the porous polymer substrate to form a porous coating layer, which will be described later.
  • the slurry may include inorganic particles, polymer binder, dispersion medium, etc.
  • surface treatment such as plasma treatment or corona discharge may be performed on the porous polymer substrate to improve impregnation with the electrolyte solution.
  • the separator for an electrochemical device may include the porous polymer substrate and a porous coating layer.
  • the porous coating layer may be formed or laminated on at least one side of the porous polymer substrate, and preferably may be formed on both sides.
  • the porous coating layer may include inorganic particles to improve the mechanical properties and insulation properties of the porous polymer substrate and a polymer binder to improve adhesion between the electrode and the separator.
  • the polymer binder provides adhesion between the electrode and the separator, and can also bond adjacent inorganic particles and maintain the bond.
  • Inorganic particles can combine with adjacent inorganic particles to provide an interstitial volume, which is a void between the inorganic particles, and lithium ions can move through the interstitial volume.
  • the inorganic particles may form a uniform thickness of the porous coating layer and do not cause a redox reaction within the operating voltage range of the applied electrochemical device.
  • the inorganic particle may have a sulfonic acid group (HSO 3 ) introduced to its surface, and may be a metal oxide or metal hydroxide in which a hydroxy group exists on the surface of the inorganic particle before the sulfonic acid group is introduced.
  • the inorganic particles may be those having one or more of piezoelectricity and flame retardancy.
  • Inorganic particles with piezoelectricity refer to materials that are insulators at normal pressure but have the property of conducting electricity due to changes in their internal structure when a certain pressure is applied.
  • the inorganic particles can exhibit high dielectric constant characteristics with a dielectric constant of 100 or more, and when a certain pressure is applied and stretched or compressed, an electric charge is generated, so that one side is positively charged and the other side is negatively charged, thereby generating a potential difference between both sides.
  • the inorganic particles coated on the separator not only prevent the anode and the cathode from coming into direct contact, but also prevent the anode and the cathode from coming into direct contact due to the piezoelectricity of the inorganic particles.
  • a potential difference occurs within the particle, which causes electron movement between the anode and the cathode, that is, a minute flow of current, which can gradually reduce the voltage of the electrochemical device and thereby improve safety.
  • the piezoelectric inorganic particle may be HfO2 (hafnia), but is not limited thereto.
  • Inorganic particles with flame retardancy can add flame retardant properties to the separator or prevent the temperature inside the electrochemical device from rapidly rising.
  • flame retardant inorganic particles include Sb 2 O 3 , Sb 2 O 4 , Sb2O 5 , SrTiO 3 , SnO 2 , CeO 2 , MgO, Mg(OH) 2 , NiO, CaO, ZnO, Zn 2 SnO 4 , ZnSnO 3 , ZnSn(OH) 6 , ZrO 2 , Y 2 O 3 , SiO 2 , Al 2 O 3 , AlOOH, Al(OH) 3 , TiO 2 and mixtures thereof. It is not limited to this.
  • the inorganic particles may be AlOOH or Al(OH) 3 .
  • the sulfonic acid group is one selected from the group consisting of methane sulfonic acid, ethane sulfonic acid, trifluoromethane sulfonic acid, benzene sulfonic acid, p-toluene sulfonic acid, naphthalene sulfonic acid, phenylbenzimidazole sulfonic acid, and 2-acrylamido-2-methylpropane sulfonic acid. It could be more than that.
  • At least some of the sulfonic acid groups may have hydrogen cations replaced with lithium cations.
  • Substitution of the lithium cation can be accomplished by adding lithium hydroxide to the dispersion of the inorganic particles into which the sulfonic acid group is introduced and stirring.
  • hydrogen cations contained in 50 to 100% of the sulfonic acid groups present in the inorganic particles may be replaced with lithium cations, but the present invention is not limited to this.
  • the lithium cation can be easily separated from the inorganic particles compared to the hydrogen cation, thereby improving the manganese ion adsorption capacity of the inorganic particles.
  • lithium ions released from the inorganic particles improve lithium ion conductivity within the electrochemical device, thereby improving the performance of the electrochemical device.
  • the inorganic particles have sulfonic acid groups introduced to the surface of the inorganic particles, and at least some of the hydrogen cations of the sulfonic acid groups are replaced with lithium cations, and the average particle diameter may be 50 to 5000 nm, preferably 200 to 200 nm. It may be 1000 nm, more preferably 300 to 700 nm. If the average particle diameter of the inorganic particles is less than 50 nm, an additional polymer binder is required for bonding between the inorganic particles, which is disadvantageous in terms of electrical resistance.
  • the specific surface area of the inorganic particles may be 5 to 10 m 2 /g.
  • the porous coating layer may further include second inorganic particles that are metal oxides or metal hydroxides included in the inorganic particles.
  • the second inorganic particle may be a metal oxide or metal hydroxide contained in the inorganic particle, but may not have a sulfonic acid group introduced to its surface.
  • the porous coating layer includes AlOOH (boehmite) as the second inorganic particle, a sulfonic acid group is introduced to the surface of the boehmite as the inorganic particle, and at least some of the hydrogen cations of the sulfonic acid group are replaced with lithium cations. It can be included.
  • the porous coating layer includes both the inorganic particles and the second inorganic particles, and can improve the mechanical properties of the porous polymer substrate and provide manganese ion adsorption capacity.
  • the porous coating layer may include the inorganic particles and the second inorganic particles in a weight ratio of 80:20 to 70:30. If the first inorganic particles are included in excess compared to the above ratio, thermal shrinkage of the separator may occur due to a decrease in thermal stability. If the second inorganic particles are included in an excessive amount compared to the above ratio, the specific surface area of the porous coating layer decreases rapidly, and the adsorption capacity for manganese ions decreases at a rate greater than the decrease in the specific surface area. In a porous coating layer that satisfies the above ratio, the average specific surface area of all inorganic particles including the inorganic particles and the second inorganic particles may be 5.5 to 6.5 m 2 /g.
  • the porous coating layer may include a non-aqueous polymer binder as a polymer binder.
  • the weight average molecular weight of the non-aqueous polymer binder may be 10,000 to 10,000,000.
  • non-aqueous polymer binders include polyethylene oxide (PEO), polyvinylidene fluoride (PVdF), polyvinylidene fluoride-co-hexafluoropropylene (PVdF-co-HFP), and N,N- It may be one or more selected from the group consisting of bis[3-(triethoxysilyl)propyl]urea.
  • the porous coating layer may include polyvinylidene fluoride-co-hexafluoropropylene as a non-aqueous polymer binder, and the non-aqueous polymer binder binds the inorganic particles to each other, creating a gap between the inorganic particles.
  • An interstitial volume can be formed.
  • the non-aqueous polymer binder binds the inorganic particles to each other, the second inorganic particles to each other, and the inorganic particles and the second inorganic particles, thereby creating a gap between the inorganic particles.
  • An interstitial volume can be formed.
  • the thickness of the porous coating layer may be 1 to 6 ⁇ m. If the thickness of the porous coating layer is less than 1 ⁇ m, a problem occurs in which impurities including manganese are precipitated at the cathode. Even if the thickness of the coating layer exceeds 6 ⁇ m, the manganese ion adsorption efficiency does not significantly increase. Preferably, the thickness of the porous coating layer may be 3 to 5 ⁇ m.
  • Both sides of the porous polymer substrate may be arranged to face a negative electrode and a positive electrode containing a lithium manganese-based active material, respectively.
  • a porous coating layer may be formed on both sides of the porous polymer substrate, and the porous coating layer may delay or reduce precipitation of impurities on the cathode surface of the electrochemical device.
  • the porous coating layer may include the same type of inorganic particles, and the porous coating layer may be formed by dip coating the porous polymer substrate with a slurry containing the inorganic particles.
  • the porous coating layer may further include a dispersant to further improve the dispersibility of the inorganic particles.
  • the dispersant functions to maintain a uniform dispersion of inorganic particles within the polymer binder during slurry production.
  • the dispersant may be a cyano resin such as cyanoethyl pullulan or cyanoethyl cellulose.
  • the porous coating layer may include 5% by weight or less of the dispersant.
  • the slurry may contain inorganic particles and a polymer binder at a weight ratio of 90:10 to 10:90, preferably 80:20 to 20:80. If it is outside the above range, the movement of the polymer binder in the porous coating layer is hindered, making it impossible to secure sufficient adhesion between the electrode and the separator.
  • an electrochemical device including an anode, a cathode, and a separator disposed between the anode and the cathode, wherein the separator is a separator for an electrochemical device according to the above-described embodiment.
  • the electrochemical device may be a lithium secondary battery including a positive electrode containing a lithium manganese-based positive electrode active material.
  • the positive electrode and the negative electrode may be formed by applying and drying an active material on at least one surface of each current collector.
  • the current collector may be a material that has conductivity without causing chemical changes in the electrochemical device.
  • current collectors for positive electrodes include aluminum, nickel, titanium, fired carbon, and stainless steel; It may be a surface of aluminum or stainless steel treated with carbon, nickel, titanium, silver, etc., but is not limited to this.
  • current collectors for negative electrodes include copper, nickel, titanium, fired carbon, and stainless steel; It may be a surface of copper or stainless steel treated with carbon, nickel, titanium, silver, etc., but is not limited to this.
  • the current collector may be in various forms, such as a thin metal plate, film, foil, net, porous material, or foam.
  • the lithium manganese-based positive electrode active material may not contain nickel and cobalt, or may contain only one of nickel and cobalt.
  • the lithium manganese-based positive electrode active material may be an LMO-based active material containing only lithium and manganese.
  • the negative electrode active material includes carbon such as non-graphitized carbon and graphitic carbon; Li x Fe 2 O 3 (0 ⁇ x ⁇ 1), Li x WO 2 (0 ⁇ x ⁇ 1 ) , Sn : Metal complex oxides such as Al, B, P, Si, elements of groups 1, 2, and 3 of the periodic table, halogen; 0 ⁇ x ⁇ 1;1 ⁇ z ⁇ 8); lithium metal; lithium alloy; silicon-based alloy; tin-based alloy; SnO, SnO 2 , PbO, PbO 2 , Pb 2 O 3 , Pb 3 O 4 , Sb 2 O 3 , Sb 2 O 4 , Sb 2 O 5 , GeO, GeO 2 , Bi 2 O 3 , Bi 2 O 4 , metal oxides such as Bi 2 O 5 ; Conductive polymers such as polyacetylene; It may include, but is not limited to, Li-Co-Ni based materials.
  • the electrochemical device may include a separator with the porous coating layer disposed on both sides, and the adsorption rate of manganese ions eluted from the positive electrode containing the lithium manganese-based active material may be 15 to 30%. Within the above range, precipitation of impurities containing manganese in the cathode may be delayed or reduced.
  • the electrochemical device can be manufactured by inserting the anode, cathode, separator, and electrolyte into a case or pouch and sealing it.
  • the shape of the case or pouch is not limited.
  • the electrochemical device may be a cylindrical, prismatic, coin-shaped, or pouch-shaped lithium secondary battery.
  • the lithium secondary battery is packaged or modularized as a unit cell to be used in small devices such as computers, mobile phones, and power tools, and power tools that are powered by an electric motor; Electric vehicles, including Electric Vehicle (EV), Hybrid Electric Vehicle (HEV), Plug-in Hybrid Electric Vehicle (PHEV), etc.; Electric two-wheeled vehicles, including electric bicycles (E-bikes) and electric scooters (E-scooters); electric golf cart; It can be used in medium to large-sized devices such as power storage systems.
  • Electric vehicles including Electric Vehicle (EV), Hybrid Electric Vehicle (HEV), Plug-in Hybrid Electric Vehicle (PHEV), etc.
  • Electric two-wheeled vehicles including electric bicycles (E-bikes) and electric scooters (E-scooters)
  • electric golf cart It can be used in medium to large-sized devices such as power storage systems.
  • boehmite Nabaltec, D50 0.213 ⁇ m
  • 2 mL of chlorosulfonic acid was added to 50 mL of dichloromethane, and then added dropwise to the boehmite dispersion over 2 hours. After the addition was complete, the mixture was stirred at room temperature for 15 hours and centrifuged to obtain a solid. The solid was washed with dichloromethane more than five times and dried under vacuum at room temperature to obtain boehmite particles into which sulfonic acid groups were introduced.
  • Boehmite particles with sulfonic acid groups introduced were added to a solution of 25 g of LiOH ⁇ H 2 O dissolved in 500 mL of distilled water, and stirred for 12 hours.
  • Inorganic particles were prepared by replacing hydrogen contained in some of the sulfonic acid groups with lithium.
  • NMP N-methyl pyrrolidone
  • a slurry for forming an organic/inorganic composite porous coating layer was prepared by dispersing polyvinylidene fluoride (Solvay) and dispersant (Miwon Corporation) as a polymer binder in the non-aqueous dispersion medium at a weight ratio of 10:1. 20 g of the inorganic particles were added to the slurry and stirred for 120 minutes to prepare a slurry in which the polymer binder and the inorganic particles were dispersed.
  • Solvay polyvinylidene fluoride
  • dispersant Miwon Corporation
  • a polypropylene film (PP) with a thickness of approximately 9 ⁇ m was used as a porous polymer substrate.
  • a polypropylene film was dip coated in the slurry and dried to form a porous coating layer with a thickness of 3 ⁇ m on both sides of the film, thereby producing a separator with a total thickness of about 15 ⁇ m.
  • a separator was prepared in the same manner as in Example 1, except that sulfonic acid groups were introduced to the surface of aluminum hydroxide as inorganic particles when preparing the slurry, and hydrogen contained in some of the sulfonic acid groups was replaced with lithium.
  • Example 2 In the same manner as Example 1, except that sulfonic acid groups were introduced as inorganic particles and lithium-substituted boehmite and unsurface-treated boehmite (second inorganic particles) were added in a weight ratio of 80:20 when preparing the slurry. A separation membrane was prepared.
  • Example 2 In the same manner as in Example 1, except that sulfonic acid groups were introduced as inorganic particles and lithium-substituted boehmite and unsurface-treated boehmite (second inorganic particles) were added at a weight ratio of 70:30 when preparing the slurry. A separation membrane was prepared.
  • a separator was manufactured in the same manner as in Example 1, except that boehmite without surface treatment with inorganic particles was used when preparing the slurry.
  • a separator was manufactured in the same manner as in Example 2, except that aluminum hydroxide without surface treatment with inorganic particles was used when preparing the slurry.
  • Example 2 In the same manner as in Example 1, except that sulfonic acid groups were introduced as inorganic particles and lithium-substituted boehmite and unsurface-treated boehmite (second inorganic particles) were added at a weight ratio of 60:40 when preparing the slurry. A separation membrane was prepared.
  • the thickness of the separators according to Examples 1 to 4 and Comparative Examples 1 to 3 and the porous coating layer of each separator was confirmed with a thickness gauge (Mitutoyo, VL-50S-B), and the inorganic particles contained in the porous coating layer in each separator were measured.
  • the average specific surface area was measured and shown in Table 1 below.
  • the separation membranes according to Examples 1 to 4 and Comparative Examples 1 to 3 were each completely immersed in a manganese sulfate solution (MnSO 4 ) (initial Mn 2+ concentration of 3,400 ppm) and maintained for 24 hours, and then the membranes were recovered and dried.
  • MnSO 4 manganese sulfate solution
  • the dried separator was analyzed by EDS (JEOL SEM, 15kV) and is shown in Table 2 below.
  • Lithium manganese composite oxide LiMnO 2
  • Conductive material Denka black
  • PVdF binder
  • NMP N-methylpyrrolidone
  • a Li metal plate with a thickness of 200 ⁇ m was used as the cathode, and the anode and cathode were stacked with the separator of Example or Comparative Example in between, and then inserted into an aluminum pouch.
  • ethylene carbonate (EC)/ethylmethyl carbonate (EMC) is mixed in a weight ratio of 3/7, and as additives, 3 mol of vinylene carbonate (VC), 1.5 mol of propane sultone (PS), and ethylene sulfate are added.
  • a cell was manufactured by injecting 1 g of an electrolyte solution containing 1 mol of (ESa) and 1 mol of the lithium salt LiPF 6 and sealing the pouch.
  • the manufactured cell was charged and discharged once at 0.1 C in a voltage range of 3.0 V to 4.35 V in a 25°C chamber, and performance maintenance was confirmed by repeating 0.33 C charging and 0.33 C discharging 400 times.
  • the performance maintenance rate was calculated as the ratio of the discharge capacity after repeating 400 cycles to the initial discharge capacity.
  • the resistance was measured before and after the 400 cycles to confirm the resistance increase rate.
  • Example 1 Cell performance retention rate (%) after 400 cycles Resistance increase rate (%) after 400 cycles
  • Example 1 85.7 7.12
  • Example 2 87.5 6.42
  • Example 3 80.4 23.40
  • Example 4 79.8 32.40 Comparative Example 1 70.4 36.81 Comparative Example 2 70.2 38.42 Comparative Example 3 71.4 39.12

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Abstract

The present invention relates to a separator for an electrochemical device comprising a lithium manganese-based active material, the separator comprising: a porous polymer substrate; and a porous coating layer laminated on at least one side of the porous polymer substrate and comprising inorganic particles and a polymer binder, wherein the inorganic particles are made by a sulfonic acid group that is introduced onto the surface of a metal oxide or metal hydroxide, and at least a part of the sulfonic acid group is made by hydrogen cations that are replaced with lithium cations.

Description

전기화학소자용 분리막 및 이를 구비하는 전기화학소자Separator for electrochemical devices and electrochemical devices equipped with the same
본 발명은 2022년 10월 17일에 한국특허청에 제출된 한국 특허출원 제10-2022-0133367호의 출원일의 이익을 주장하며, 그 내용 전부는 본 발명에 포함된다.The present invention claims the benefit of the filing date of Korean Patent Application No. 10-2022-0133367 filed with the Korea Intellectual Property Office on October 17, 2022, the entire contents of which are included in the present invention.
본 발명은 전기화학소자용 분리막과 이를 구비하는 전기화학소자에 관한 것으로서, 리튬망간계 양극 활물질을 사용하는 전기화학소자의 용량 손실을 최소화하기 위한 분리막에 관한 것이다.The present invention relates to a separator for an electrochemical device and an electrochemical device comprising the same, and to a separator for minimizing capacity loss in an electrochemical device using a lithium-manganese-based positive electrode active material.
전기화학소자는 전기화학 반응을 이용하여 화학적 에너지를 전기적 에너지로 전환하는 것으로, 최근에는 에너지 밀도와 전압이 높고, 사이클 수명이 길며 다양한 분야에 사용 가능한 리튬 이차 전지가 널리 사용되고 있다.Electrochemical devices convert chemical energy into electrical energy using an electrochemical reaction. Recently, lithium secondary batteries, which have high energy density and voltage, long cycle life, and can be used in various fields, have been widely used.
리튬 이차 전지는 양극, 음극, 양극과 음극 사이에 배치되는 분리막으로 제조되는 전극조립체를 포함할 수 있고, 상기 전극조립체가 전해액과 함께 케이스에 수납되어 제조될 수 있다. 양극은 리튬 이온을 제공할 수 있으며, 리튬 이온은 다공성 소재로 이루어지는 분리막을 통과하여 음극으로 이동할 수 있다. 음극은 전기화학 반응 전위가 리튬 금속에 가깝고, 리튬 이온의 삽입 및 탈리가 가능한 것이 탄소계 활물질 등을 사용할 수 있다.A lithium secondary battery may include an electrode assembly made of a positive electrode, a negative electrode, and a separator disposed between the positive electrode and the negative electrode, and the electrode assembly may be manufactured by being stored in a case together with an electrolyte solution. The positive electrode can provide lithium ions, and the lithium ions can pass through a separator made of a porous material and move to the negative electrode. The negative electrode can be made of a carbon-based active material that has an electrochemical reaction potential close to that of lithium metal and allows insertion and desorption of lithium ions.
양극 활물질은 리튬과 여러 가지 금속 또는 전이금속 원소를 포함할 수 있다. 예를 들어, 니켈은 전기화학소자의 용량을 향상시킬 수 있으며, 코발트는 전기화학소자의 용량과 사이클 안정성을 향상시킬 수 있으며, 망간은 전기화학소자의 안정성을 향상시킬 수 있으며, 알루미늄은 전기화학소자의 출력 특성을 향상시킬 수 있다. 다만, 니켈은 열 안정성이 낮고, 니켈과 코발트는 가격이 높아서, 최근에는 망간을 포함하는 리튬망간계 양극 활물질에 대한 관심이 높아지고 있다.The positive electrode active material may contain lithium and various metal or transition metal elements. For example, nickel can improve the capacity of electrochemical devices, cobalt can improve the capacity and cycle stability of electrochemical devices, manganese can improve the stability of electrochemical devices, and aluminum can improve electrochemical devices. The output characteristics of the device can be improved. However, nickel has low thermal stability, and nickel and cobalt are expensive, so interest in lithium manganese-based positive electrode active materials containing manganese is increasing recently.
그러나, 망간을 포함하는 양극 활물질을 사용하는 전기화학소자에서는 충방전 과정에서 양극으로부터 망간 이온이 용출될 수 있다. 상기 용출된 망간 이온은 음극으로 이동하여 상기 음극의 표면에서 망간을 포함하는 불순물로 석출되고 불균일한 막을 형성하여 상기 전기화학소자 용량 퇴화를 유발할 수 있다.However, in electrochemical devices using a positive electrode active material containing manganese, manganese ions may be eluted from the positive electrode during the charging and discharging process. The eluted manganese ions may move to the cathode, precipitate as impurities including manganese on the surface of the cathode, and form a non-uniform film, causing capacity degradation of the electrochemical device.
따라서, 리튬망간계 활물질을 포함하는 전기화학소자에 사용하기 위한 분리막으로서, 양극으로부터 용출되는 망간 이온을 캡쳐(capture)하여 음극으로 이동하는 것을 방지함으로써 음극 및 이를 포함하는 전기화학소자의 열화를 방지할 수 있는 분리막에 대한 연구가 이루어지고 있다.Therefore, as a separator for use in an electrochemical device containing a lithium-manganese-based active material, it prevents deterioration of the cathode and the electrochemical device containing it by capturing manganese ions eluted from the anode and preventing them from moving to the cathode. Research is being conducted on separation membranes that can do this.
본 발명은 리튬망간계 활물질을 포함하는 전기화학소자에 사용하기 위한 분리막으로서, 양극으로부터 용출되는 망간 이온의 흡착이 가능한 전기화학소자용 분리막을 제공하는 것을 목적으로 한다.The purpose of the present invention is to provide a separator for use in an electrochemical device containing a lithium manganese-based active material, capable of adsorbing manganese ions eluted from an anode.
본 발명의 일 측면은 다공성 고분자 기재, 상기 다공성 고분자 기재의 적어도 일면에 적층되며, 무기물 입자 및 고분자 바인더를 포함하는 다공성 코팅층을 포함하며, 상기 무기물 입자는, 금속 산화물 또는 금속 수산화물의 표면에 술폰산기가 도입된 것이며, 상기 술폰산기 중 적어도 일부는 수소 양이온이 리튬 양이온으로 치환된 것인, 리튬망간계 활물질을 포함하는 전기화학소자용 분리막을 제공한다.One aspect of the present invention includes a porous polymer substrate, a porous coating layer laminated on at least one side of the porous polymer substrate, and containing inorganic particles and a polymer binder, wherein the inorganic particles have a sulfonic acid group on the surface of the metal oxide or metal hydroxide. Provided is a separator for an electrochemical device containing a lithium manganese-based active material, wherein at least some of the sulfonic acid groups have hydrogen cations replaced with lithium cations.
상기 다공성 코팅층은, 상기 무기물 입자에 포함되는 금속 산화물 또는 금속 수산화물인 제2 무기물 입자를 더 포함하며, 상기 무기물 입자와 상기 제2 무기물 입자를 80:20 내지 70:30의 중량 비율로 포함할 수 있다.The porous coating layer further includes second inorganic particles that are metal oxides or metal hydroxides included in the inorganic particles, and may include the inorganic particles and the second inorganic particles in a weight ratio of 80:20 to 70:30. there is.
상기 술폰산기는, 메탄 술폰산, 에탄 술폰산, 트리플루오로메탄 술폰산, 벤젠 술폰산, p-톨루엔 술폰산, 나프탈렌 술폰산, 페닐벤지미다졸 술폰산 및 2-아크릴아미도-2-메틸프로판 술폰산으로 이루어진 군으로부터 선택되는 하나 이상일 수 있다.The sulfonic acid group is selected from the group consisting of methane sulfonic acid, ethane sulfonic acid, trifluoromethane sulfonic acid, benzene sulfonic acid, p-toluene sulfonic acid, naphthalene sulfonic acid, phenylbenzimidazole sulfonic acid, and 2-acrylamido-2-methylpropane sulfonic acid. There may be more than one.
상기 금속 산화물 또는 상기 금속 수산화물은, HfO2, Sb2O3, Sb2O4, Sb2O5, SrTiO3, SnO2, CeO2, MgO, Mg(OH)2, NiO, CaO, ZnO, Zn2SnO4, ZnSnO3, ZnSn(OH)6, ZrO2, Y2O3, SiO2, Al2O3, AlOOH, Al(OH)3 및 TiO2 로 이루어진 군으로부터 선택되는 하나 이상일 수 있다.The metal oxide or metal hydroxide is HfO 2 , Sb 2 O 3 , Sb 2 O 4 , Sb2O 5 , SrTiO 3 , SnO 2 , CeO 2 , MgO, Mg(OH) 2 , NiO, CaO, ZnO, Zn 2 It may be one or more selected from the group consisting of SnO 4 , ZnSnO 3 , ZnSn(OH) 6 , ZrO 2 , Y 2 O 3 , SiO 2 , Al 2 O 3 , AlOOH, Al(OH) 3 and TiO 2 .
상기 고분자 바인더는, 비수계 고분자 바인더이며, 상기 무기물 입자 상호간을 결합시켜, 무기물 입자 사이 간극으로 형성되는 인터스티셜 볼륨을 형성할 수 있다.The polymer binder is a non-aqueous polymer binder, and can bind the inorganic particles to each other to form an interstitial volume formed by the gap between the inorganic particles.
상기 비수계 고분자 바인더는, 폴리에틸렌옥사이드(PEO), 폴리불화비닐리덴플루오라이드(PVdF), 폴리불화비닐리덴플루오라이드-코-헥사플루오로프로필렌(PVdF-co-HFP) 및 N,N-비스[3-(트리에톡시실릴)프로필]우레아로 이루어지진 군으로부터 선택되는 하나 이상일 수 있다.The non-aqueous polymer binder is polyethylene oxide (PEO), polyvinylidene fluoride (PVdF), polyvinylidene fluoride-co-hexafluoropropylene (PVdF-co-HFP), and N, N-bis[ It may be one or more selected from the group consisting of 3-(triethoxysilyl)propyl]urea.
상기 리튬망간계 활물질은, Li1+xMn2-xO4 (0≤x≤0.33), LiMnO3, LiMn2O3, LiMnO2, LiNi1-xMnxO2 (0.01≤x≤0.3), LiMn2-xMxO2 (M=Co, Ni, Fe, Cr, Zn 또는 Ta이고, 0.01≤x≤0.1), Li2Mn3MO8 (M=Fe, Co, Ni, Cu 또는 Zn), LiNixMn2-xO4 (0<x<0.5) 및 LiMn2O4로 이루어진 군으로부터 선택되는 하나 이상의 양극 활물질일 수 있다.The lithium manganese-based active material is Li 1+x Mn 2-x O 4 (0≤x≤0.33), LiMnO 3 , LiMn 2 O 3 , LiMnO 2 , LiNi 1-x Mn x O 2 (0.01≤x≤0.3 ), LiMn 2-x M x O 2 (M=Co, Ni, Fe, Cr, Zn or Ta, 0.01≤x≤0.1), Li 2 Mn 3 MO 8 (M=Fe, Co, Ni, Cu or It may be one or more positive electrode active materials selected from the group consisting of Zn), LiNi x Mn 2-x O 4 (0<x<0.5), and LiMn 2 O 4 .
상기 다공성 코팅층은, 두께가 1 내지 6 ㎛일 수 있다.The porous coating layer may have a thickness of 1 to 6 ㎛.
상기 전기화학소자용 분리막은, 상기 리튬망간계 활물질을 포함하는 양극으로부터 용출되는 망간 이온의 흡착율이 15 내지 30%일 수 있다.The separator for electrochemical devices may have an adsorption rate of manganese ions eluted from the positive electrode containing the lithium manganese-based active material of 15 to 30%.
본 발명의 다른 일 측면은 양극, 음극 및 상기 양극과 상기 음극 사이에 배치되는 분리막을 포함하는 전기화학소자를 제공하며, 상기 분리막은 본 발명의 일 측면에 따른 전기화학소자용 분리막일 수 있다.Another aspect of the present invention provides an electrochemical device including an anode, a cathode, and a separator disposed between the anode and the cathode, and the separator may be a separator for an electrochemical device according to an aspect of the present invention.
상기 전기화학소자는 리튬 이차 전지일 수 있다.The electrochemical device may be a lithium secondary battery.
본 발명에 따른 전기화학소자용 분리막은 다공성 코팅층에 포함되는 무기물 입자의 표면에 술폰산기를 도입하고, 상기 술폰산기의 적어도 일부에 포함된 수소 양이온을 리튬 양이온으로 치환하여, 종래 대비 향상된 망간 이온 흡착능을 제공한다.The separator for electrochemical devices according to the present invention introduces sulfonic acid groups on the surface of inorganic particles included in the porous coating layer, and replaces hydrogen cations contained in at least part of the sulfonic acid groups with lithium cations, thereby providing improved manganese ion adsorption capacity compared to the prior art. to provide.
이하, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 본 발명의 각 구성을 보다 상세히 설명하나, 이는 하나의 예시에 불과할 뿐, 본 발명의 권리범위가 다음 내용에 의해 제한되지 아니한다.Hereinafter, each configuration of the present invention will be described in more detail so that those skilled in the art can easily implement it. However, this is only an example, and the scope of rights of the present invention is determined by the following contents. Not limited.
본 명세서에 사용된 "포함한다"는 용어는 본 발명에 유용한 재료, 조성물, 장치, 및 방법들을 나열할 때 사용되며 그 나열된 예에 제한되는 것은 아니다.As used herein, the term “comprising” is used to list materials, compositions, devices, and methods useful in the present invention and is not limited to the listed examples.
본 명세서에 사용된 "약", "실질적으로"는 고유한 제조 및 물질 허용 오차를 감안하여, 그 수치나 정도의 범주 또는 이에 근접한 의미로 사용되고, 본 발명의 이해를 돕기 위해 제공된 정확하거나 절대적인 수치가 언급된 개시 내용을 침해자가 부당하게 이용하는 것을 방지하기 위해 사용된다.As used herein, “about” and “substantially” are used to mean a range or approximation of a number or degree, taking into account inherent manufacturing and material tolerances, and are provided as precise or absolute values to aid understanding of the present invention. is used to prevent infringers from unfairly using the mentioned disclosure.
본 명세서에 사용된 "전기화학소자"는 일차 전지, 이차 전지, 슈퍼 캐퍼시터 등을 의미할 수 있다.As used herein, “electrochemical device” may mean a primary battery, secondary battery, super capacitor, etc.
본 명세서에 사용된 "입경"은 다른 특별한 기재가 없는 한 입경에 따른 입자 개수 누적 분포에서 50%에 해당하는 입경인 D50을 의미한다.As used herein, “particle size” means D50, which is the particle size corresponding to 50% of the cumulative distribution of particle numbers according to particle size, unless otherwise specified.
본 발명의 일 실시예는 다공성 고분자 기재, 및 무기물 입자와 고분자 바인더를 포함하는 다공성 코팅층을 포함하는 전기화학소자용 분리막을 제공한다. 상기 무기물 입자는, 금속 산화물 또는 금속 수산화물의 표면에 술폰산기가 도입된 것이며, 상기 술폰산기 중 적어도 일부는 수소 양이온이 리튬 양이온으로 치환된 것이며, 상기 전기화학소자는 리튬망간계 활물질을 포함한다.One embodiment of the present invention provides a separator for an electrochemical device including a porous polymer substrate and a porous coating layer containing inorganic particles and a polymer binder. The inorganic particles are those in which a sulfonic acid group is introduced to the surface of a metal oxide or metal hydroxide, and at least some of the sulfonic acid groups are hydrogen cations substituted with lithium cations, and the electrochemical device includes a lithium manganese-based active material.
상기 다공성 고분자 기재는 양극 및 음극을 전기적으로 절연시켜 단락을 방지하면서, 리튬 이온은 통과할 수 있는 기공을 제공하는 것이다. 상기 다공성 고분자 기재는 유기 용매인 전기화학소자의 전해액에 대해 내성을 가질 수 있다. 예를 들어, 상기 다공성 고분자 기재는 폴리에틸렌, 폴리프로필렌 및 폴리부텐 등의 폴리올레핀계, 폴리염화비닐, 폴리에틸렌테레프탈레이트, 폴리시클로올레핀, 폴리에테르술폰, 폴리아미드, 폴리이미드, 폴리이미드아미드, 폴리아라미드, 폴리시클로올레핀, 나일론, 폴리테트라플루오로에틸렌 및 이들의 공중합체 또는 혼합물 등의 고분자 수지를 포함할 수 있으나, 이에 한정되지는 않는다. 바람직하게는, 상기 다공성 고분자 기재는 폴리올레핀계 고분자를 포함하여, 다공성 코팅층 형성을 위한 슬러리 도포성이 우수하고, 얇은 두께의 분리막 제조에 유리한 것일 수 있다.The porous polymer substrate electrically insulates the positive and negative electrodes to prevent short circuits, while providing pores through which lithium ions can pass. The porous polymer substrate may be resistant to the electrolyte solution of the electrochemical device, which is an organic solvent. For example, the porous polymer substrate includes polyolefins such as polyethylene, polypropylene, and polybutene, polyvinyl chloride, polyethylene terephthalate, polycycloolefin, polyethersulfone, polyamide, polyimide, polyimideamide, polyaramid, It may include polymer resins such as polycycloolefin, nylon, polytetrafluoroethylene, and copolymers or mixtures thereof, but is not limited thereto. Preferably, the porous polymer substrate includes a polyolefin-based polymer, has excellent slurry applicability for forming a porous coating layer, and may be advantageous for manufacturing a thin-thickness separator.
상기 다공성 고분자 기재의 두께는 1 내지 100 ㎛일 수 있으며, 바람직하게는 1 내지 30 ㎛일 수 있으며, 보다 바람직하게는 15 내지 30 ㎛일 수 있다. 상기 다공성 고분자 기재는 평균 직경이 0.01 내지 10 ㎛인 기공을 포함할 수 있다.The thickness of the porous polymer substrate may be 1 to 100 ㎛, preferably 1 to 30 ㎛, and more preferably 15 to 30 ㎛. The porous polymer substrate may include pores with an average diameter of 0.01 to 10 ㎛.
상기 다공성 고분자 기재의 적어도 일면에는 슬러리가 도포 및 건조되어 후술할 다공성 코팅층을 형성할 수 있다. 상기 슬러리는 무기물 입자, 고분자 바인더, 분산매 등을 포함할 수 있다. 상기 슬러리의 도포 전에 전해액에 대한 함침성을 향상시키기 위해 상기 다공성 고분자 기재에 플라즈마 처리나 코로나 방전과 같은 표면 처리가 수행될 수 있다.A slurry may be applied and dried on at least one surface of the porous polymer substrate to form a porous coating layer, which will be described later. The slurry may include inorganic particles, polymer binder, dispersion medium, etc. Before applying the slurry, surface treatment such as plasma treatment or corona discharge may be performed on the porous polymer substrate to improve impregnation with the electrolyte solution.
상기 전기화학소자용 분리막은 상기 다공성 고분자 기재와 다공성 코팅층을 포함할 수 있다. 다공성 코팅층은 상기 다공성 고분자 기재의 적어도 일면에 형성 또는 적층될 수 있으며, 바람직하게는 양면에 형성될 수 있다.The separator for an electrochemical device may include the porous polymer substrate and a porous coating layer. The porous coating layer may be formed or laminated on at least one side of the porous polymer substrate, and preferably may be formed on both sides.
상기 다공성 코팅층은 상기 다공성 고분자 기재의 기계적 물성과 절연성을 향상시키기 위한 무기물 입자 및 전극과 분리막 간의 접착력을 향상시키기 위한 고분자 바인더를 포함할 수 있다. 상기 고분자 바인더는 전극과 분리막 간의 접착력을 제공함과 동시에, 인접한 무기물 입자들을 결합시키고 상기 결합을 유지할 수 있다. 무기물 입자는 인접한 무기물 입자와 결합하여 무기물 입자 사이의 공극인 인터스티셜 볼륨을 제공할 수 있으며, 리튬 이온이 상기 인터스티셜 볼륨을 통해 이동할 수 있다.The porous coating layer may include inorganic particles to improve the mechanical properties and insulation properties of the porous polymer substrate and a polymer binder to improve adhesion between the electrode and the separator. The polymer binder provides adhesion between the electrode and the separator, and can also bond adjacent inorganic particles and maintain the bond. Inorganic particles can combine with adjacent inorganic particles to provide an interstitial volume, which is a void between the inorganic particles, and lithium ions can move through the interstitial volume.
상기 무기물 입자는 다공성 코팅층의 두께를 균일하게 형성하고, 적용되는 전기화학소자의 작동 전압 범위 내에서 산화환원 반응이 일어나지 않는 것일 수 있다. 구체적으로, 상기 무기물 입자는 표면에 술폰산기(HSO3)가 도입될 수 있는 것으로, 술폰산기의 도입 전 무기물 입자의 표면에 히드록시기가 존재하는 금속 산화물 또는 금속 수산화물일 수 있다. 이 중에서 상기 무기물 입자는 압전성(piezoelectricity) 및 난연성 중 하나 이상의 특성을 갖는 것을 사용할 수 있다.The inorganic particles may form a uniform thickness of the porous coating layer and do not cause a redox reaction within the operating voltage range of the applied electrochemical device. Specifically, the inorganic particle may have a sulfonic acid group (HSO 3 ) introduced to its surface, and may be a metal oxide or metal hydroxide in which a hydroxy group exists on the surface of the inorganic particle before the sulfonic acid group is introduced. Among these, the inorganic particles may be those having one or more of piezoelectricity and flame retardancy.
압전성을 갖는 무기물 입자는 상압에서는 부도체이나, 일정 압력이 인가되었을 경우 내부 구조 변화에 의해 전기가 통하는 물성을 갖는 물질을 의미한다. 상기 무기물 입자는 유전율 상수가 100 이상인 고유전율 특성을 나타낼 수 있으며, 일정 압력을 인가하여 인장 또는 압축되면 전하가 발생하여 한 면은 양으로, 반대편은 음으로 각각 대전됨으로써, 양쪽 면 간에 전위차가 발생하는 기능을 가질 수 있다. 상기와 같은 무기물 입자는 Local crush, Nail 등의 외부 충격에 의해 양극과 음극의 내부 단락이 발생하는 경우 분리막에 코팅된 무기물 입자로 인해 양극과 음극이 직접 접촉하지 않을 뿐만 아니라, 무기물 입자의 압전성으로 인해 입자 내 전위차가 발생하게 되고 이로 인해 양극과 음극 간의 전자 이동, 즉 미세한 전류의 흐름이 이루어짐으로써, 완만한 전기화학소자의 전압 감소 및 이로 인한 안전성 향상을 도모할 수 있다.Inorganic particles with piezoelectricity refer to materials that are insulators at normal pressure but have the property of conducting electricity due to changes in their internal structure when a certain pressure is applied. The inorganic particles can exhibit high dielectric constant characteristics with a dielectric constant of 100 or more, and when a certain pressure is applied and stretched or compressed, an electric charge is generated, so that one side is positively charged and the other side is negatively charged, thereby generating a potential difference between both sides. It can have the function When an internal short circuit occurs between the anode and the cathode due to an external impact such as local crush or nail, the inorganic particles coated on the separator not only prevent the anode and the cathode from coming into direct contact, but also prevent the anode and the cathode from coming into direct contact due to the piezoelectricity of the inorganic particles. As a result, a potential difference occurs within the particle, which causes electron movement between the anode and the cathode, that is, a minute flow of current, which can gradually reduce the voltage of the electrochemical device and thereby improve safety.
예를 들어, 압전성이 있는 무기물 입자는 HfO2 (하프니아)일 수 있으나, 이에 한정되는 것은 아니다.For example, the piezoelectric inorganic particle may be HfO2 (hafnia), but is not limited thereto.
난연성을 갖는 무기물 입자는 분리막에 난연 특성을 부가하거나 전기화학소자 내부의 온도가 급격히 상승하는 것을 방지할 수 있다. Inorganic particles with flame retardancy can add flame retardant properties to the separator or prevent the temperature inside the electrochemical device from rapidly rising.
예를 들어, 난연성이 있는 무기물 입자는 Sb2O3, Sb2O4, Sb2O5, SrTiO3, SnO2, CeO2, MgO, Mg(OH)2, NiO, CaO, ZnO, Zn2SnO4, ZnSnO3, ZnSn(OH)6, ZrO2, Y2O3, SiO2, Al2O3, AlOOH, Al(OH)3, TiO2 및 이들의 혼합물로 이루어진 군으로부터 선택된 하나 이상일 수 있으나, 이에 한정되는 것은 아니다. 바람직하게는, 무기물 입자는 AlOOH 또는 Al(OH)3일 수 있다.For example, flame retardant inorganic particles include Sb 2 O 3 , Sb 2 O 4 , Sb2O 5 , SrTiO 3 , SnO 2 , CeO 2 , MgO, Mg(OH) 2 , NiO, CaO, ZnO, Zn 2 SnO 4 , ZnSnO 3 , ZnSn(OH) 6 , ZrO 2 , Y 2 O 3 , SiO 2 , Al 2 O 3 , AlOOH, Al(OH) 3 , TiO 2 and mixtures thereof. It is not limited to this. Preferably, the inorganic particles may be AlOOH or Al(OH) 3 .
상기 술폰산기는 메탄 술폰산, 에탄 술폰산, 트리플루오로메탄 술폰산, 벤젠 술폰산, p-톨루엔 술폰산, 나프탈렌 술폰산, 페닐벤지미다졸 술폰산 및 2-아크릴아미도-2-메틸프로판 술폰산으로 이루어진 군으로부터 선택되는 하나 이상일 수 있다.The sulfonic acid group is one selected from the group consisting of methane sulfonic acid, ethane sulfonic acid, trifluoromethane sulfonic acid, benzene sulfonic acid, p-toluene sulfonic acid, naphthalene sulfonic acid, phenylbenzimidazole sulfonic acid, and 2-acrylamido-2-methylpropane sulfonic acid. It could be more than that.
상기 무기물 입자에 도입된 술폰산기로부터 수소 양이온이 이탈하면서 전자가 풍부해진 산소 원자와 상기 망간 이온 간에 인력이 작용하게 되어, 상기 무기물 입자에 망간 이온 흡착능을 부여할 수 있다.As the hydrogen cation is released from the sulfonic acid group introduced into the inorganic particle, an attractive force acts between the electron-rich oxygen atom and the manganese ion, thereby giving the inorganic particle the ability to adsorb manganese ions.
상기 술폰산기 중 적어도 일부는 수소 양이온이 리튬 양이온으로 치환된 것일 수 있다. 상기 리튬 양이온의 치환은, 상기 술폰산기가 도입된 무기물 입자의 분산액에 수산화리튬을 첨가하고, 교반하여 이루어질 수 있다. 예를 들어, 상기 무기물 입자에 존재하는 술폰산기 중 50 내지 100%에 포함된 수소 양이온이 리튬 양이온으로 치환되는 것일 수 있으나, 이에 한정되지는 않는다. 상기 리튬 양이온은 상기 수소 양이온 대비 상기 무기물 입자로부터 쉽게 이탈하여 상기 무기물 입자의 망간 이온 흡착능을 향상시킬 수 있다. 또한, 상기 무기물 입자로부터 이탈한 리튬 양이온으로 인해 전기화학소자 내 리튬 이온 전도도가 향상되고, 이로 인해 전기화학소자의 성능 향상을 도모할 수 있다.At least some of the sulfonic acid groups may have hydrogen cations replaced with lithium cations. Substitution of the lithium cation can be accomplished by adding lithium hydroxide to the dispersion of the inorganic particles into which the sulfonic acid group is introduced and stirring. For example, hydrogen cations contained in 50 to 100% of the sulfonic acid groups present in the inorganic particles may be replaced with lithium cations, but the present invention is not limited to this. The lithium cation can be easily separated from the inorganic particles compared to the hydrogen cation, thereby improving the manganese ion adsorption capacity of the inorganic particles. In addition, lithium ions released from the inorganic particles improve lithium ion conductivity within the electrochemical device, thereby improving the performance of the electrochemical device.
상기 무기물 입자는 무기물 입자의 표면에 술폰산기가 도입되고, 상기 술폰산기 중 적어도 일부의 수소 양이온이 리튬 양이온으로 치환된 것으로, 평균 입경은 평균 입경은 50 내지 5000 nm일 수 있으며, 바람직하게는 200 내지 1000 nm, 보다 바람직하게는 300 내지 700 nm일 수 있다. 상기 무기물 입자의 평균 입경이 50 nm 미만이면, 무기물 입자 간의 결합을 위한 고분자 바인더가 추가로 필요하여 전기 저항 측면에서 불리하다. 상기 무기물 입자의 평균 입경이 5000 nm를 초과하면, 코팅층 표면의 균일성이 낮아지고 코팅 후 돌출된 입자에 의해 라미네이션시 분리막과 전극이 손상되어 단락이 발생할 수 있다. 상기 무기물 입자의 비표면적은 5 내지 10 m2/g일 수 있다. The inorganic particles have sulfonic acid groups introduced to the surface of the inorganic particles, and at least some of the hydrogen cations of the sulfonic acid groups are replaced with lithium cations, and the average particle diameter may be 50 to 5000 nm, preferably 200 to 200 nm. It may be 1000 nm, more preferably 300 to 700 nm. If the average particle diameter of the inorganic particles is less than 50 nm, an additional polymer binder is required for bonding between the inorganic particles, which is disadvantageous in terms of electrical resistance. If the average particle diameter of the inorganic particles exceeds 5000 nm, the uniformity of the surface of the coating layer decreases, and the separator and electrode may be damaged during lamination by the protruding particles after coating, resulting in a short circuit. The specific surface area of the inorganic particles may be 5 to 10 m 2 /g.
상기 다공성 코팅층은 상기 무기물 입자에 포함되는 금속 산화물 또는 금속 수산화물인 제2 무기물 입자를 더 포함할 수 있다. 바람직하게는, 상기 제2 무기물 입자는 상기 무기물 입자에 포함된 금속 산화물 또는 금속 수산화물이되, 그 표면에 술폰산기가 도입되지 않은 것일 수 있다. 예를 들어, 상기 다공성 코팅층은 제2 무기물 입자로 AlOOH (보헤마이트)를 포함하고, 무기물 입자로 보헤마이트의 표면에 술폰산기가 도입되고, 술폰산기의 수소 양이온 중 적어도 일부가 리튬 양이온으로 치환된 것을 포함할 수 있다.The porous coating layer may further include second inorganic particles that are metal oxides or metal hydroxides included in the inorganic particles. Preferably, the second inorganic particle may be a metal oxide or metal hydroxide contained in the inorganic particle, but may not have a sulfonic acid group introduced to its surface. For example, the porous coating layer includes AlOOH (boehmite) as the second inorganic particle, a sulfonic acid group is introduced to the surface of the boehmite as the inorganic particle, and at least some of the hydrogen cations of the sulfonic acid group are replaced with lithium cations. It can be included.
상기 다공성 코팅층은 상기 무기물 입자와 상기 제2 무기물 입자를 모두 포함하여, 상기 다공성 고분자 기재의 기계적 물성을 향상시킴과 동시에 망간 이온의 흡착능을 제공할 수 있다. 구체적으로, 상기 다공성 코팅층은 상기 무기물 입자와 상기 제2 무기물 입자를 80:20 내지 70:30의 중량 비율로 포함할 수 있다. 상기 비율 대비 상기 제1 무기물 입자가 과량으로 포함되면 열적 안정성의 저하로 분리막의 열수축이 발생할 수 있다. 상기 비율 대비 상기 제2 무기물 입자가 과량으로 포함되면 상기 다공성 코팅층의 비표면적이 급격히 감소하며, 망간 이온에 대한 흡착능은 상기 비표면적의 감소보다 더 큰 비율로 감소한다. 상기 비율을 만족하는 다공성 코팅층에서, 무기물 입자와 제2 무기물 입자를 포함하는 전체 무기물 입자의 평균 비표면적이 5.5 내지 6.5 m2/g일 수 있다.The porous coating layer includes both the inorganic particles and the second inorganic particles, and can improve the mechanical properties of the porous polymer substrate and provide manganese ion adsorption capacity. Specifically, the porous coating layer may include the inorganic particles and the second inorganic particles in a weight ratio of 80:20 to 70:30. If the first inorganic particles are included in excess compared to the above ratio, thermal shrinkage of the separator may occur due to a decrease in thermal stability. If the second inorganic particles are included in an excessive amount compared to the above ratio, the specific surface area of the porous coating layer decreases rapidly, and the adsorption capacity for manganese ions decreases at a rate greater than the decrease in the specific surface area. In a porous coating layer that satisfies the above ratio, the average specific surface area of all inorganic particles including the inorganic particles and the second inorganic particles may be 5.5 to 6.5 m 2 /g.
상기 다공성 코팅층은 고분자 바인더로 비수계 고분자 바인더를 포함할 수 있다. 상기 비수계 고분자 바인더의 중량평균분자량은 10,000 내지 10,000,000일 수 있다. 예를 들어, 비수계 고분자 바인더는 폴리에틸렌옥사이드(PEO), 폴리불화비닐리덴플루오라이드(PVdF), 폴리불화비닐리덴플루오라이드-코-헥사플루오로프로필렌(PVdF-co-HFP) 및 N,N-비스[3-(트리에톡시실릴)프로필]우레아로 이루어진 군으로부터 선택되는 하나 이상일 수 있다.The porous coating layer may include a non-aqueous polymer binder as a polymer binder. The weight average molecular weight of the non-aqueous polymer binder may be 10,000 to 10,000,000. For example, non-aqueous polymer binders include polyethylene oxide (PEO), polyvinylidene fluoride (PVdF), polyvinylidene fluoride-co-hexafluoropropylene (PVdF-co-HFP), and N,N- It may be one or more selected from the group consisting of bis[3-(triethoxysilyl)propyl]urea.
예를 들어, 상기 다공성 코팅층은 비수계 고분자 바인더로 폴리불화비닐리덴플루오라이드-코-헥사플루오로프로필렌을 포함할 수 있으며, 상기 비수계 고분자 바인더는 상기 무기물 입자 상호간을 결합시켜, 무기물 입자 사이 간극으로 형성되는 인터스티셜 볼륨을 형성할 수 있다. 상기 다공성 코팅층이 제2 무기물 입자를 더 포함하는 경우, 상기 비수계 고분자 바인더는, 상기 무기물 입자 상호간, 상기 제2 무기물 입자 상호간 및 상기 무기물 입자와 상기 제2 무기물 입자를 결합시켜, 무기물 입자 사이 간극으로 형성되는 인터스티셜 볼륨을 형성할 수 있다.For example, the porous coating layer may include polyvinylidene fluoride-co-hexafluoropropylene as a non-aqueous polymer binder, and the non-aqueous polymer binder binds the inorganic particles to each other, creating a gap between the inorganic particles. An interstitial volume can be formed. When the porous coating layer further includes second inorganic particles, the non-aqueous polymer binder binds the inorganic particles to each other, the second inorganic particles to each other, and the inorganic particles and the second inorganic particles, thereby creating a gap between the inorganic particles. An interstitial volume can be formed.
상기 다공성 코팅층의 두께는 1 내지 6 ㎛일 수 있다. 상기 다공성 코팅층의 두께가 1 ㎛ 미만인 경우 음극에서 망간을 포함하는 불순물이 석출되는 문제가 발생한다. 상기 코팅층의 두께가 6 ㎛를 초과하더라도 망간 이온 흡착 효율이 유의미하게 증가하지는 않는다. 바람직하게는, 상기 다공성 코팅층의 두께는 3 내지 5 ㎛일 수 있다.The thickness of the porous coating layer may be 1 to 6 ㎛. If the thickness of the porous coating layer is less than 1 ㎛, a problem occurs in which impurities including manganese are precipitated at the cathode. Even if the thickness of the coating layer exceeds 6 μm, the manganese ion adsorption efficiency does not significantly increase. Preferably, the thickness of the porous coating layer may be 3 to 5 ㎛.
상기 다공성 고분자 기재의 양면은 각각 음극 및 리튬망간계 활물질을 포함하는 양극과 대면하도록 배치될 수 있다. 바람직하게는, 다공성 코팅층은 상기 다공성 고분자 기재의 양면에 형성될수 있고, 상기 다공성 코팅층은 전기화학소자의 음극 표면에서 불순물의 석출을 지연 또는 저감할 수 있다. 보다 바람직하게는, 다공성 코팅층은 동일한 종류의 무기물 입자를 포함할 수 있으며, 상기 다공성 코팅층은 상기 무기물 입자를 포함하는 슬러리에 상기 다공성 고분자 기재를 딥 코팅(dip coating)하여 형성될 수 있다.Both sides of the porous polymer substrate may be arranged to face a negative electrode and a positive electrode containing a lithium manganese-based active material, respectively. Preferably, a porous coating layer may be formed on both sides of the porous polymer substrate, and the porous coating layer may delay or reduce precipitation of impurities on the cathode surface of the electrochemical device. More preferably, the porous coating layer may include the same type of inorganic particles, and the porous coating layer may be formed by dip coating the porous polymer substrate with a slurry containing the inorganic particles.
상기 다공성 코팅층은 무기물 입자의 분산성을 더욱 향상시키기 위하여 분산제를 더 포함할 수 있다. 상기 분산제는 슬러리 제조시 고분자 바인더 내에서 무기물 입자가 균일한 분산 상태를 유지하게 하는 기능을 한다. 예를 들어, 상기 분산제는 시아노에틸풀루란, 시아노에틸셀룰로오스 등 시아노 레진을 사용할 수 있다. 상기 슬러리가 분산제를 포함하는 경우, 상기 다공성 코팅층은 분산제를 5 중량% 이하로 포함할 수 있다.The porous coating layer may further include a dispersant to further improve the dispersibility of the inorganic particles. The dispersant functions to maintain a uniform dispersion of inorganic particles within the polymer binder during slurry production. For example, the dispersant may be a cyano resin such as cyanoethyl pullulan or cyanoethyl cellulose. When the slurry includes a dispersant, the porous coating layer may include 5% by weight or less of the dispersant.
상기 슬러리는 무기물 입자와 고분자 바인더를 90:10 내지 10:90의 중량 비율로 포함할 수 있으며, 바람직하게는 80:20 내지 20:80의 중량 비율로 포함할 수 있다. 상기 범위를 벗어나면 상기 다공성 코팅층에서 고분자 바인더의 이동이 방해되어 전극과 분리막 간의 충분한 접착력을 확보할 수 없다.The slurry may contain inorganic particles and a polymer binder at a weight ratio of 90:10 to 10:90, preferably 80:20 to 20:80. If it is outside the above range, the movement of the polymer binder in the porous coating layer is hindered, making it impossible to secure sufficient adhesion between the electrode and the separator.
본 발명의 다른 일 실시예는 양극, 음극 및 상기 양극과 음극 사이에 배치되는 분리막을 포함하는 전기화학소자로서, 상기 분리막은 전술한 일 실시예에 따른 전기화학소자용 분리막인 것을 제공한다. 예를 들어, 상기 전기화학소자는 리튬망간계 양극 활물질을 포함하는 양극을 포함하는 리튬 이차 전지일 수 있다.Another embodiment of the present invention provides an electrochemical device including an anode, a cathode, and a separator disposed between the anode and the cathode, wherein the separator is a separator for an electrochemical device according to the above-described embodiment. For example, the electrochemical device may be a lithium secondary battery including a positive electrode containing a lithium manganese-based positive electrode active material.
상기 양극 및 상기 음극은 각각의 집전체의 적어도 일면에 활물질이 도포 및 건조된 것일 수 있다. 상기 집전체는 전기화학소자에 화학적 변화를 유발하지 않으면서 도전성을 갖는 재료가 사용될 수 있다. 예를 들어, 양극용 집전체는 알루미늄, 니켈, 티탄, 소성 탄소, 스테인리스 스틸; 알루미늄이나 스테인리스 스틸의 표면에 카본, 니켈, 티탄, 은 등으로 표면 처리한 것 등일 수 있으나, 이에 한정되는 것은 아니다. 예를 들어, 음극용 집전체는 구리, 니켈, 티탄, 소성 탄소, 스테인리스 스틸; 구리나 스테인리스 스틸의 표면에 카본, 니켈, 티탄, 은 등으로 표면 처리한 것 등일 수 있으나, 이에 한정되는 것은 아니다. 상기 집전체는 금속 박판, 필름, 호일, 네트, 다공질체, 발포체 등 다양한 형태일 수 있다.The positive electrode and the negative electrode may be formed by applying and drying an active material on at least one surface of each current collector. The current collector may be a material that has conductivity without causing chemical changes in the electrochemical device. For example, current collectors for positive electrodes include aluminum, nickel, titanium, fired carbon, and stainless steel; It may be a surface of aluminum or stainless steel treated with carbon, nickel, titanium, silver, etc., but is not limited to this. For example, current collectors for negative electrodes include copper, nickel, titanium, fired carbon, and stainless steel; It may be a surface of copper or stainless steel treated with carbon, nickel, titanium, silver, etc., but is not limited to this. The current collector may be in various forms, such as a thin metal plate, film, foil, net, porous material, or foam.
상기 리튬망간계 양극 활물질은 니켈과 코발트를 포함하지 않거나, 니켈과 코발트 중 어느 하나만을 포함하는 것일 수 있다. 예를 들어, 리튬망간계 양극 활물질은 Li1+xMn2-xO4 (0≤x≤0.33), LiMnO3, LiMn2O3, LiMnO2, LiNi1-xMnxO2 (0.01≤x≤0.3), LiMn2-xMxO2 (M=Co, Ni, Fe, Cr, Zn 또는 Ta이고, 0.01≤x≤0.1), Li2Mn3MO8 (M=Fe, Co, Ni, Cu 또는 Zn), LiNixMn2-xO4 (0<x<0.5) 및 LiMn2O4로 이루어지는 군으로부터 선택되는 하나 이상일 수 있다. 바람직하게는, 상기 리튬망간계 양극 활물질은 리튬과 망간만을 포함하는 LMO계 활물질일 수 있다.The lithium manganese-based positive electrode active material may not contain nickel and cobalt, or may contain only one of nickel and cobalt. For example, the lithium manganese-based positive electrode active material is Li 1+x Mn 2-x O 4 (0≤x≤0.33), LiMnO 3 , LiMn 2 O 3 , LiMnO 2 , LiNi 1-x Mn x O 2 (0.01≤ x≤0.3), LiMn 2-x M x O 2 (M=Co, Ni, Fe, Cr, Zn or Ta, 0.01≤x≤0.1), Li 2 Mn 3 MO 8 (M=Fe, Co, Ni , Cu or Zn), LiNi x Mn 2-x O 4 (0<x<0.5), and LiMn 2 O 4 . Preferably, the lithium manganese-based positive electrode active material may be an LMO-based active material containing only lithium and manganese.
음극 활물질은 난흑연화 탄소, 흑연계 탄소 등의 탄소; LixFe2O3(0≤x≤1), LixWO2(0≤x≤1), SnxMe1-xMe’yOz (Me: Mn, Fe, Pb, Ge; Me’: Al, B, P, Si, 주기율표의 1족, 2족, 3족 원소, 할로겐; 0<x≤1; 1≤y≤3; 1≤z≤8) 등의 금속 복합 산화물; 리튬 금속; 리튬 합금; 규소계 합금; 주석계 합금; SnO, SnO2, PbO, PbO2, Pb2O3, Pb3O4, Sb2O3, Sb2O4, Sb2O5, GeO, GeO2, Bi2O3, Bi2O4, Bi2O5 등의 금속 산화물; 폴리아세틸렌 등의 도전성 고분자; Li-Co-Ni계 재료 등을 포함할 수 있으나, 이에 한정되는 것은 아니다.The negative electrode active material includes carbon such as non-graphitized carbon and graphitic carbon; Li x Fe 2 O 3 (0≤x≤1), Li x WO 2 (0≤x≤1 ) , Sn : Metal complex oxides such as Al, B, P, Si, elements of groups 1, 2, and 3 of the periodic table, halogen; 0<x≤1;1≤z≤8); lithium metal; lithium alloy; silicon-based alloy; tin-based alloy; SnO, SnO 2 , PbO, PbO 2 , Pb 2 O 3 , Pb 3 O 4 , Sb 2 O 3 , Sb 2 O 4 , Sb 2 O 5 , GeO, GeO 2 , Bi 2 O 3 , Bi 2 O 4 , metal oxides such as Bi 2 O 5 ; Conductive polymers such as polyacetylene; It may include, but is not limited to, Li-Co-Ni based materials.
상기 전기화학소자는 상기 다공성 코팅층이 양면으로 배치된 분리막을 포함하여, 상기 리튬망간계 활물질을 포함하는 양극으로부터 용출되는 망간 이온의 흡착율이 15 내지 30%일 수 있다. 상기 범위에서 음극에 망간을 포함하는 불순물의 석출이 지연 또는 저감될 수 있다.The electrochemical device may include a separator with the porous coating layer disposed on both sides, and the adsorption rate of manganese ions eluted from the positive electrode containing the lithium manganese-based active material may be 15 to 30%. Within the above range, precipitation of impurities containing manganese in the cathode may be delayed or reduced.
상기 전기화학소자는 양극, 음극, 분리막 및 전해액을 케이스나 파우치에 삽입하고 밀봉하여 제조할 수 있다. 상기 케이스나 파우치의 형상은 제한되지 않는다. 예를 들어, 상기 전기화학소자는 원통형, 각형, 코인형, 파우치형 리튬 이차 전지일 수 있다.The electrochemical device can be manufactured by inserting the anode, cathode, separator, and electrolyte into a case or pouch and sealing it. The shape of the case or pouch is not limited. For example, the electrochemical device may be a cylindrical, prismatic, coin-shaped, or pouch-shaped lithium secondary battery.
상기 리튬 이차 전지는 단위셀로서 팩 또는 모듈화되어 컴퓨터, 휴대폰, 파워 툴(power tool) 등의 소형 디바이스와, 전지적 모터에 의해 동력을 받아 움직이는 파워 툴(power tool); 전기자동차(Electric Vehicle, EV), 하이브리드 전기자동차(Hybrid Electric Vehicle, HEV), 플러그-인 하이브리드 전기자동차(Plug-in Hybrid Electric Vehicle, PHEV) 등을 포함하는 전기차; 전기 자전거(E-bike), 전기 스쿠터(E-scooter)를 포함하는 전기 이륜차; 전기 골프 카트(electric golf cart); 전력저장용 시스템 등의 중대형 디바이스에 사용될 수 있다.The lithium secondary battery is packaged or modularized as a unit cell to be used in small devices such as computers, mobile phones, and power tools, and power tools that are powered by an electric motor; Electric vehicles, including Electric Vehicle (EV), Hybrid Electric Vehicle (HEV), Plug-in Hybrid Electric Vehicle (PHEV), etc.; Electric two-wheeled vehicles, including electric bicycles (E-bikes) and electric scooters (E-scooters); electric golf cart; It can be used in medium to large-sized devices such as power storage systems.
이하에서는, 구체적인 실시예 및 실험예를 통하여 본 발명을 더욱 상세히 설명한다. 하기 실시예 및 실험예는 본 발명을 예시하기 위한 것으로서, 본 발명이 하기 실시예 및 실험예에 의해 한정되는 것은 아니다.Below, the present invention will be described in more detail through specific examples and experimental examples. The following examples and experimental examples are intended to illustrate the present invention, and the present invention is not limited by the following examples and experimental examples.
실시예 1Example 1
슬러리의 준비Preparation of slurry
보헤마이트 5 g(Nabaltec, D50 0.213 ㎛)을 다이클로로메테인 200 mL에 투입하고, 초음파를 이용하여 20 분 동안 분산시켰다. 다이클로로메테인 50 mL 중에 클로로술폰산 2 mL를 투입한 뒤, 상기 보헤마이트의 분산액에 드롭 방식으로 2시간에 걸쳐 첨가하였다. 첨가가 완료된 후 혼합물을 상온에서 15시간 동안 교반하고, 원심분리하여 고형물을 수득하였다. 상기 고형물을 다이클로로메테인으로 5회 이상 세척하고 상온에서 진공 건조하여 술폰산기가 도입된 보헤마이트 입자를 수득하였다. 증류수 500 mL에 LiOH·H2O 25 g을 용해시킨 용액에, 술폰산기가 도입된 보헤마이트 입자를 첨가하고 12 시간 동안 교반하였다. 상기 술폰산기 중 일부에 포함된 수소를 리튬으로 치환하여 무기물 입자를 제조하였다.5 g of boehmite (Nabaltec, D50 0.213 ㎛) was added to 200 mL of dichloromethane and dispersed using ultrasound for 20 minutes. 2 mL of chlorosulfonic acid was added to 50 mL of dichloromethane, and then added dropwise to the boehmite dispersion over 2 hours. After the addition was complete, the mixture was stirred at room temperature for 15 hours and centrifuged to obtain a solid. The solid was washed with dichloromethane more than five times and dried under vacuum at room temperature to obtain boehmite particles into which sulfonic acid groups were introduced. Boehmite particles with sulfonic acid groups introduced were added to a solution of 25 g of LiOH·H 2 O dissolved in 500 mL of distilled water, and stirred for 12 hours. Inorganic particles were prepared by replacing hydrogen contained in some of the sulfonic acid groups with lithium.
상온(25℃)에서 비수계 분산매로 N-메틸 피롤리돈(NMP) 100 mL를 준비하였다. 상기 비수계 분산매에 고분자 바인더로 폴리비닐리덴플루오라이드 (Solvay):분산제(미원상사)를 10:1의 중량 비율로 분산시켜 유기/무기 복합 다공성 코팅층 형성용 슬러리를 준비하였다. 상기 슬러리에 상기 무기물 입자 20 g을 투입하고, 120 분 동안 교반하여 고분자 바인더와 무기물 입자가 분산된 슬러리를 제조하였다.100 mL of N-methyl pyrrolidone (NMP) was prepared as a non-aqueous dispersion medium at room temperature (25°C). A slurry for forming an organic/inorganic composite porous coating layer was prepared by dispersing polyvinylidene fluoride (Solvay) and dispersant (Miwon Corporation) as a polymer binder in the non-aqueous dispersion medium at a weight ratio of 10:1. 20 g of the inorganic particles were added to the slurry and stirred for 120 minutes to prepare a slurry in which the polymer binder and the inorganic particles were dispersed.
다공성 고분자 기재의 준비Preparation of porous polymer substrates
다공성 고분자 기재로는 두께 약 9 ㎛인 폴리프로필렌 필름(PP)을 사용하였다.A polypropylene film (PP) with a thickness of approximately 9 ㎛ was used as a porous polymer substrate.
분리막의 제조Manufacture of separation membrane
폴리프로필렌 필름을 상기 슬러리에 딥 코팅하고 건조하여, 상기 필름의 양면에 각 코팅의 두께가 3 ㎛인 다공성 코팅층을 형성하여, 전체 두께 약 15 ㎛인 분리막을 제조하였다.A polypropylene film was dip coated in the slurry and dried to form a porous coating layer with a thickness of 3 ㎛ on both sides of the film, thereby producing a separator with a total thickness of about 15 ㎛.
실시예 2Example 2
슬러리 제조시 무기물 입자로 수산화 알루미늄의 표면에 술폰산기를 도입하고, 술폰산기 중 일부에 포함된 수소를 리튬으로 치환한 것을 사용한 것을 제외하고는, 실시예 1과 동일한 방법으로 분리막을 제조하였다.A separator was prepared in the same manner as in Example 1, except that sulfonic acid groups were introduced to the surface of aluminum hydroxide as inorganic particles when preparing the slurry, and hydrogen contained in some of the sulfonic acid groups was replaced with lithium.
실시예 3Example 3
슬러리 제조시 무기물 입자로 술폰산기가 도입되고 리튬 치환된 보헤마이트와, 표면 처리하지 않은 보헤마이트(제2 무기물 입자)를 80:20의 중량비로 투입한 것을 제외하고는, 실시예 1과 동일한 방법으로 분리막을 제조하였다.In the same manner as Example 1, except that sulfonic acid groups were introduced as inorganic particles and lithium-substituted boehmite and unsurface-treated boehmite (second inorganic particles) were added in a weight ratio of 80:20 when preparing the slurry. A separation membrane was prepared.
실시예 4Example 4
슬러리 제조시 무기물 입자로 술폰산기가 도입되고 리튬 치환된 보헤마이트와, 표면 처리하지 않은 보헤마이트(제2 무기물 입자)를 70:30의 중량비로 투입한 것을 제외하고는, 실시예 1과 동일한 방법으로 분리막을 제조하였다.In the same manner as in Example 1, except that sulfonic acid groups were introduced as inorganic particles and lithium-substituted boehmite and unsurface-treated boehmite (second inorganic particles) were added at a weight ratio of 70:30 when preparing the slurry. A separation membrane was prepared.
비교예 1Comparative Example 1
슬러리 제조시 무기물 입자로 표면 처리하지 않은 보헤마이트를 사용한 것을 제외하고는, 실시예 1과 동일한 방법으로 분리막을 제조하였다.A separator was manufactured in the same manner as in Example 1, except that boehmite without surface treatment with inorganic particles was used when preparing the slurry.
비교예 2Comparative Example 2
슬러리 제조시 무기물 입자로 표면 처리하지 않은 수산화 알루미늄을 사용한 것을 제외하고는, 실시예 2와 동일한 방법으로 분리막을 제조하였다.A separator was manufactured in the same manner as in Example 2, except that aluminum hydroxide without surface treatment with inorganic particles was used when preparing the slurry.
비교예 3Comparative Example 3
슬러리 제조시 무기물 입자로 술폰산기가 도입되고 리튬 치환된 보헤마이트와, 표면 처리하지 않은 보헤마이트(제2 무기물 입자)를 60:40의 중량비로 투입한 것을 제외하고는, 실시예 1과 동일한 방법으로 분리막을 제조하였다.In the same manner as in Example 1, except that sulfonic acid groups were introduced as inorganic particles and lithium-substituted boehmite and unsurface-treated boehmite (second inorganic particles) were added at a weight ratio of 60:40 when preparing the slurry. A separation membrane was prepared.
실험예 1. 분리막의 물성 확인Experimental Example 1. Confirmation of physical properties of separation membrane
실시예 1 내지 4 및 비교예 1 내지 3에 따른 분리막과 각 분리막의 다공성 코팅층의 두께를 두께 측정기(Mitutoyo社, VL-50S-B)로 확인하고, 각 분리막에서 다공성 코팅층에 포함된 무기물 입자들의 평균 비표면적을 측정하여 하기 표 1에 나타내었다.The thickness of the separators according to Examples 1 to 4 and Comparative Examples 1 to 3 and the porous coating layer of each separator was confirmed with a thickness gauge (Mitutoyo, VL-50S-B), and the inorganic particles contained in the porous coating layer in each separator were measured. The average specific surface area was measured and shown in Table 1 below.
원단fabric 다공성 코팅층porous coating layer 분리막 두께
(㎛)
Separator thickness
(㎛)
다공성 코팅층 두께
(㎛/㎛)
Porous coating layer thickness
(㎛/㎛)
다공성 코팅층 중의 무기물 입자 평균 비표면적
(m2/g)
Average specific surface area of inorganic particles in the porous coating layer
( m2 /g)
무기물 입자의 종류Types of Mineral Particles 무기물 입자 표면 처리 여부
(+SO3-Li)
Inorganic particle surface treatment
(+SO 3 -Li)
무기물 입자 : 제2 무기물 입자
중량 비율
Inorganic particles: secondary inorganic particles
weight ratio
실시예 1Example 1 PPPP AlOOHAlOOH -- 15.115.1 3/33/3 5.715.71
실시예 2Example 2 PPPP Al(OH)3 Al(OH) 3 -- 15.415.4 3/33/3 6.036.03
실시예 3Example 3 PPPP AlOOHAlOOH 80:2080:20 15.215.2 3/33/3 5.765.76
실시예 4Example 4 PPPP AlOOHAlOOH 70:3070:30 15.315.3 3/33/3 5.685.68
비교예 1Comparative Example 1 PPPP AlOOHAlOOH ×× 15.315.3 3/33/3 5.925.92
비교예 2Comparative Example 2 PPPP Al(OH)3 Al(OH) 3 ×× 15.215.2 3/33/3 6.726.72
비교예 3Comparative Example 3 PPPP AlOOHAlOOH 60:4060:40 15.415.4 3/33/3 5.725.72
실험예 2. 분리막의 망간 이온 흡착 성능 확인Experimental Example 2. Confirmation of manganese ion adsorption performance of separation membrane
실시예 1 내지 4 및 비교예 1 내지 3에 따른 분리막을 각각 황산망간 용액(MnSO4) (초기 Mn2+ 농도 3,400 ppm)에 완전히 침지시켜 24시간 동안 유지한 뒤, 분리막을 회수 및 건조하였다. 건조된 분리막을 EDS (JEOL사 SEM, 15kV) 분석하여, 하기 표 2에 나타내었다.The separation membranes according to Examples 1 to 4 and Comparative Examples 1 to 3 were each completely immersed in a manganese sulfate solution (MnSO 4 ) (initial Mn 2+ concentration of 3,400 ppm) and maintained for 24 hours, and then the membranes were recovered and dried. The dried separator was analyzed by EDS (JEOL SEM, 15kV) and is shown in Table 2 below.
또한, 상기 분리막을 회수한 이후 황산망간 용액에 남은 Mn2+ 이온의 농도를 측정하여, 각 분리막별 Mn2+ 흡착량을 하기 표 2에 나타내었다.In addition, after recovering the separator, the concentration of Mn 2+ ions remaining in the manganese sulfate solution was measured, and the Mn 2+ adsorption amount for each separator is shown in Table 2 below.
EDS mapping 결과
(Mn2+ 이온의 비율, %)
EDS mapping results
(Ratio of Mn 2+ ions, %)
분리막의 Mn2+ 이온 흡착량 (ppm)Mn 2+ ion adsorption amount of separator (ppm) Mn2+ 이온 흡착율 (%)Mn 2+ ion adsorption rate (%)
실시예 1Example 1 1.581.58 548548 16.1116.11
실시예 2Example 2 2.142.14 761761 22.3822.38
실시예 3Example 3 1.371.37 385385 11.3211.32
실시예 4Example 4 1.091.09 258258 7.597.59
비교예 1Comparative Example 1 0.270.27 00 00
비교예 2Comparative Example 2 0.290.29 00 00
비교예 3Comparative Example 3 0.770.77 00 00
실험예 3. 리튬망간계 활물질 포함 전기화학소자에서의 사이클 특성 확인Experimental Example 3. Confirmation of cycle characteristics in an electrochemical device containing lithium manganese-based active material
리튬망간계 복합 산화물(LiMnO2) : 도전재(Denka black) : 바인더(PVdF)의 양이 95:2.5:2.5의 중량비가 되도록 계량한 후, N-메틸피롤리돈(NMP)에 넣고 믹싱하여 양극 활물질 슬러리를 제조하고, 20 ㎛ 두께의 알루미늄 호일에 상기 양극 활물질 슬러리를 200 ㎛ 두께로 코팅한 후 압연 및 건조하여 양극을 제조하였다.Lithium manganese composite oxide (LiMnO 2 ): Conductive material (Denka black): Weigh the amount of binder (PVdF) so that the weight ratio is 95:2.5:2.5, then add it to N-methylpyrrolidone (NMP) and mix. A positive electrode active material slurry was prepared, and the positive electrode active material slurry was coated to a thickness of 200 μm on a 20 μm thick aluminum foil, followed by rolling and drying to prepare a positive electrode.
음극으로는 두께 200 ㎛의 Li 금속판을 사용하고, 실시예 또는 비교예의 분리막을 사이에 두고 양극과 음극을 적층한 뒤 알루미늄 파우치에 삽입하였다.A Li metal plate with a thickness of 200 ㎛ was used as the cathode, and the anode and cathode were stacked with the separator of Example or Comparative Example in between, and then inserted into an aluminum pouch.
상기 알루미늄 파우치에 에틸렌카보네이트(EC)/에틸메틸카보네이트(EMC)가 3/7의 중량 비율로 혼합된 용매에, 첨가제로서 비닐렌카보네이트(VC) 3 mol, 프로판설톤(PS) 1.5 mol, 에틸렌설페이트(ESa) 1 mol 및 리튬염 LiPF6 1 mol을 포함하는 전해액 1 g을 주액하고 파우치를 실링하여 셀을 제조하였다.In the aluminum pouch, ethylene carbonate (EC)/ethylmethyl carbonate (EMC) is mixed in a weight ratio of 3/7, and as additives, 3 mol of vinylene carbonate (VC), 1.5 mol of propane sultone (PS), and ethylene sulfate are added. A cell was manufactured by injecting 1 g of an electrolyte solution containing 1 mol of (ESa) and 1 mol of the lithium salt LiPF 6 and sealing the pouch.
제조된 셀을 25℃ 챔버에서, 3.0 V에서 4.35 V 전압 영역에서 0.1 C으로 1회 충방전하고, 0.33 C 충전과 0.33 C 방전을 400 회 반복하면서 성능 유지율을 확인하였다. 상기 성능 유지율은 최초 방전 용량 대비 400 회 사이클 반복 후 방전 용량의 비율을 계산하였다.The manufactured cell was charged and discharged once at 0.1 C in a voltage range of 3.0 V to 4.35 V in a 25°C chamber, and performance maintenance was confirmed by repeating 0.33 C charging and 0.33 C discharging 400 times. The performance maintenance rate was calculated as the ratio of the discharge capacity after repeating 400 cycles to the initial discharge capacity.
또한, 상기 400 회 사이클 전 후의 저항을 측정하여, 저항 증가율을 확인하였다.Additionally, the resistance was measured before and after the 400 cycles to confirm the resistance increase rate.
400 사이클 후 셀 성능 유지율(%)Cell performance retention rate (%) after 400 cycles 400 사이클 후 저항 증가율(%)Resistance increase rate (%) after 400 cycles
실시예 1Example 1 85.785.7 7.127.12
실시예 2Example 2 87.587.5 6.426.42
실시예 3Example 3 80.480.4 23.4023.40
실시예 4Example 4 79.879.8 32.4032.40
비교예 1Comparative Example 1 70.470.4 36.8136.81
비교예 2Comparative Example 2 70.270.2 38.4238.42
비교예 3Comparative Example 3 71.471.4 39.1239.12

Claims (10)

  1. 다공성 고분자 기재; 및Porous polymer substrate; and
    상기 다공성 고분자 기재의 적어도 일면에 적층되며, 무기물 입자 및 고분자 바인더를 포함하는 다공성 코팅층을 포함하며,It is laminated on at least one side of the porous polymer substrate and includes a porous coating layer containing inorganic particles and a polymer binder,
    상기 무기물 입자는,The inorganic particles are,
    금속 산화물 또는 금속 수산화물의 표면에 술폰산기가 도입된 것이며, 상기 술폰산기 중 적어도 일부는 수소 양이온이 리튬 양이온으로 치환된 것인, 리튬망간계 활물질을 포함하는 전기화학소자용 분리막.A separator for an electrochemical device containing a lithium manganese-based active material in which a sulfonic acid group is introduced to the surface of a metal oxide or metal hydroxide, and at least some of the sulfonic acid groups are hydrogen cations replaced with lithium cations.
  2. 제1항에 있어서,According to paragraph 1,
    상기 다공성 코팅층은,The porous coating layer is,
    상기 무기물 입자에 포함되는 금속 산화물 또는 금속 수산화물인 제2 무기물 입자를 더 포함하며,It further includes second inorganic particles that are metal oxides or metal hydroxides included in the inorganic particles,
    상기 무기물 입자와 상기 제2 무기물 입자를 80:20 내지 70:30의 중량 비율로 포함하는 것인, 전기화학소자용 분리막.A separator for an electrochemical device comprising the inorganic particles and the second inorganic particles in a weight ratio of 80:20 to 70:30.
  3. 제1항에 있어서,According to paragraph 1,
    상기 술폰산기는,The sulfonic acid group,
    메탄 술폰산, 에탄 술폰산, 트리플루오로메탄 술폰산, 벤젠 술폰산, p-톨루엔 술폰산, 나프탈렌 술폰산, 페닐벤지미다졸 술폰산 및 2-아크릴아미도-2-메틸프로판 술폰산으로 이루어진 군으로부터 선택되는 하나 이상인, 전기화학소자용 분리막.At least one selected from the group consisting of methane sulfonic acid, ethane sulfonic acid, trifluoromethane sulfonic acid, benzene sulfonic acid, p-toluene sulfonic acid, naphthalene sulfonic acid, phenylbenzimidazole sulfonic acid and 2-acrylamido-2-methylpropane sulfonic acid, Separator for chemical devices.
  4. 제1항에 있어서,According to paragraph 1,
    상기 금속 산화물 또는 상기 금속 수산화물은,The metal oxide or metal hydroxide is,
    HfO2, Sb2O3, Sb2O4, Sb2O5, SrTiO3, SnO2, CeO2, MgO, Mg(OH)2, NiO, CaO, ZnO, Zn2SnO4, ZnSnO3, ZnSn(OH)6, ZrO2, Y2O3, SiO2, Al2O3, AlOOH, Al(OH)3 및 TiO2 로 이루어진 군으로부터 선택되는 하나 이상인, 전기화학소자용 분리막.HfO 2 , Sb 2 O 3 , Sb 2 O 4 , Sb2O 5 , SrTiO 3 , SnO 2 , CeO 2 , MgO, Mg(OH) 2 , NiO, CaO, ZnO, Zn 2 SnO 4 , ZnSnO 3 , ZnSn(OH ) 6 , ZrO 2 , Y 2 O 3 , SiO 2 , Al 2 O 3 , AlOOH, Al(OH) 3 , and TiO 2 , at least one selected from the group consisting of a separator for an electrochemical device.
  5. 제1항에 있어서,According to paragraph 1,
    상기 고분자 바인더는, The polymer binder is,
    비수계 고분자 바인더이며, 상기 무기물 입자 상호간을 결합시켜, 무기물 입자 사이 간극으로 형성되는 인터스티셜 볼륨을 형성하는 것인, 전기화학소자용 분리막. A separator for an electrochemical device, which is a non-aqueous polymer binder and bonds the inorganic particles to each other to form an interstitial volume formed by the gap between the inorganic particles.
  6. 제5항에 있어서,According to clause 5,
    상기 비수계 고분자 바인더는,The non-aqueous polymer binder is,
    폴리에틸렌옥사이드(PEO), 폴리불화비닐리덴플루오라이드(PVdF), 폴리불화비닐리덴플루오라이드-코-헥사플루오로프로필렌(PVdF-co-HFP) 및 N,N-비스[3-(트리에톡시실릴)프로필]우레아로 이루어지진 군으로부터 선택되는 하나 이상인, 전기화학소자용 분리막.Polyethylene oxide (PEO), polyvinylidene fluoride (PVdF), polyvinylidene fluoride-co-hexafluoropropylene (PVdF-co-HFP), and N,N-bis[3-(triethoxysilyl) ) Profile] At least one separator for an electrochemical device selected from the group consisting of urea.
  7. 제1항에 있어서,According to paragraph 1,
    상기 리튬망간계 활물질은,The lithium manganese-based active material is,
    Li1+xMn2-xO4 (0≤x≤0.33), LiMnO3, LiMn2O3, LiMnO2, LiNi1-xMnxO2 (0.01≤x≤0.3), LiMn2-xMxO2 (M=Co, Ni, Fe, Cr, Zn 또는 Ta이고, 0.01≤x≤0.1), Li2Mn3MO8 (M=Fe, Co, Ni, Cu 또는 Zn), LiNixMn2-xO4 (0<x<0.5) 및 LiMn2O4로 이루어진 군으로부터 선택되는 하나 이상의 양극 활물질인, 전기화학소자용 분리막.Li 1+x Mn 2-x O 4 (0≤x≤0.33), LiMnO 3 , LiMn 2 O 3 , LiMnO 2 , LiNi 1-x Mn x O 2 (0.01≤x≤0.3), LiMn 2-x M x O 2 (M=Co, Ni, Fe, Cr, Zn or Ta, 0.01≤x≤0.1), Li 2 Mn 3 MO 8 (M=Fe, Co, Ni, Cu or Zn), LiNi x Mn 2 A separator for an electrochemical device, which is at least one positive electrode active material selected from the group consisting of -x O 4 (0<x<0.5) and LiMn 2 O 4 .
  8. 제1항에 있어서,According to paragraph 1,
    상기 다공성 코팅층은,The porous coating layer is,
    두께가 1 내지 6 ㎛인, 전기화학소자용 분리막. A separator for electrochemical devices with a thickness of 1 to 6 ㎛.
  9. 제1항에 있어서,According to paragraph 1,
    상기 리튬망간계 활물질을 포함하는 양극으로부터 용출되는 망간 이온의 흡착율이 15 내지 30%인, 전기화학소자용 분리막.A separator for an electrochemical device, wherein the adsorption rate of manganese ions eluted from the positive electrode containing the lithium manganese-based active material is 15 to 30%.
  10. 양극, 음극 및 상기 양극과 상기 음극 사이에 배치되는 분리막을 포함하는 전기화학소자로서,An electrochemical device comprising an anode, a cathode, and a separator disposed between the anode and the cathode,
    상기 분리막은 제1항 내지 제9항 중 어느 한 항에 따른 전기화학소자용 분리막인, 전기화학소자.The separator is a separator for an electrochemical device according to any one of claims 1 to 9.
PCT/KR2023/015977 2022-10-17 2023-10-17 Separator for electrochemical device, and electrochemical device having same WO2024085574A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002025527A (en) * 2000-07-03 2002-01-25 Japan Storage Battery Co Ltd Nonaqueous electrolytic secondary battery
KR20130099592A (en) * 2012-02-29 2013-09-06 제일모직주식회사 Separator containing mixture coating layer of inorganics and organics, and battery using the separator
KR101834482B1 (en) * 2013-09-30 2018-04-13 주식회사 엘지화학 Separator for electrochemical device and electrochemical device with improved stability and performance comprising the same
KR20180041683A (en) * 2015-08-31 2018-04-24 니폰 제온 가부시키가이샤 A composition for a non-aqueous secondary battery functional layer, a functional layer for a non-aqueous secondary battery, and a non-aqueous secondary battery
KR20210019442A (en) * 2018-06-20 2021-02-22 니폰 제온 가부시키가이샤 Method for producing slurry for secondary battery functional layer
KR20220133367A (en) 2021-03-24 2022-10-05 손창락 a plant-based plant system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002025527A (en) * 2000-07-03 2002-01-25 Japan Storage Battery Co Ltd Nonaqueous electrolytic secondary battery
KR20130099592A (en) * 2012-02-29 2013-09-06 제일모직주식회사 Separator containing mixture coating layer of inorganics and organics, and battery using the separator
KR101834482B1 (en) * 2013-09-30 2018-04-13 주식회사 엘지화학 Separator for electrochemical device and electrochemical device with improved stability and performance comprising the same
KR20180041683A (en) * 2015-08-31 2018-04-24 니폰 제온 가부시키가이샤 A composition for a non-aqueous secondary battery functional layer, a functional layer for a non-aqueous secondary battery, and a non-aqueous secondary battery
KR20210019442A (en) * 2018-06-20 2021-02-22 니폰 제온 가부시키가이샤 Method for producing slurry for secondary battery functional layer
KR20220133367A (en) 2021-03-24 2022-10-05 손창락 a plant-based plant system

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