WO2024078421A1 - Relay - Google Patents

Relay Download PDF

Info

Publication number
WO2024078421A1
WO2024078421A1 PCT/CN2023/123423 CN2023123423W WO2024078421A1 WO 2024078421 A1 WO2024078421 A1 WO 2024078421A1 CN 2023123423 W CN2023123423 W CN 2023123423W WO 2024078421 A1 WO2024078421 A1 WO 2024078421A1
Authority
WO
WIPO (PCT)
Prior art keywords
magnetic conductor
magnetic
contact
support seat
hole
Prior art date
Application number
PCT/CN2023/123423
Other languages
French (fr)
Chinese (zh)
Inventor
苏礼季
代文广
王萌
Original Assignee
厦门宏发电力电器有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 厦门宏发电力电器有限公司 filed Critical 厦门宏发电力电器有限公司
Publication of WO2024078421A1 publication Critical patent/WO2024078421A1/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/02Bases; Casings; Covers
    • H01H50/04Mounting complete relay or separate parts of relay on a base or inside a case
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/54Contact arrangements
    • H01H50/56Contact spring sets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/54Contact arrangements
    • H01H50/56Contact spring sets
    • H01H50/58Driving arrangements structurally associated therewith; Mounting of driving arrangements on armature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/64Driving arrangements between movable part of magnetic circuit and contact

Landscapes

  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Contacts (AREA)

Abstract

A relay, comprising: a contact container (10), which has a contact chamber (101); a pair of stationary contact lead-out ends (20), which are connected to the contact container (10); a first magnetic conductor (40), which is fixedly arranged; a pushing rod assembly (50); a movable contact assembly (53); and a third magnetic conductor (60). The pushing rod assembly (50) comprises a rod portion (51), and a supporting seat (52) arranged at one end of the rod portion (51), wherein the supporting seat (52) at least partially extends into the contact chamber (101); and the movable contact assembly (53) comprises a movable contact spring (54) and a second magnetic conductor (55), wherein the second magnetic conductor (55) is fixed at the side of the movable contact spring (54) away from the first magnetic conductor (40). The third magnetic conductor (60) is connected to the supporting seat (52) and is movably arranged in the contact chamber (101). In the process of breaking the movable contact spring (54) from the stationary contact lead-out ends (20), the third magnetic conductor (60) moves preferentially over the second magnetic conductor (55). The relay improves breaking performance and short-circuit resistance.

Description

继电器Relay
本公开要求于2022年10月12日提交的申请号为202211249001.0的中国专利申请的优先权,该中国专利申请的全部内容通过引用全部并入本文。This disclosure claims priority to Chinese patent application No. 202211249001.0 filed on October 12, 2022, the entire contents of which are incorporated herein by reference in their entirety.
技术领域Technical Field
本公开实施例涉及继电器技术领域,具体而言,涉及一种高压直流继电器。The disclosed embodiments relate to the technical field of relays, and in particular to a high-voltage direct current relay.
背景技术Background technique
继电器是一种电子控制器件,它具有控制系统(又称输入回路)和被控制系统(又称输出回路),通常应用于自动控制电路中。继电器实际上是用较小的电流去控制较大电流的一种“自动开关”。因此在电路中起着自动调节、安全保护、转换电路等作用。A relay is an electronic control device that has a control system (also known as an input circuit) and a controlled system (also known as an output circuit). It is usually used in automatic control circuits. A relay is actually an "automatic switch" that uses a smaller current to control a larger current. Therefore, it plays the role of automatic regulation, safety protection, and circuit conversion in the circuit.
高压直流继电器是继电器中的一种,为了解决高压直流继电器的触头因为短路电流产生的电动斥力而发生的触头弹开问题,相关技术中通常是设置抗短路环电磁结构。根据上轭铁设置的位置进一步区分为随动式结构和固定式结构。具体来说,随动式结构是指上轭铁设置在继电器的可动组件上,固定式结构是指上轭铁设置在除可动组件以外的固定位置。然而,虽然固定式抗短路结构的抗短路能力达到大大加强,但由于短路能力与分断能力呈现负相关性,导致分断能力减弱。而,随动式抗短路结构存在受动铁芯保持力影响,当短路电流较高时铁芯会脱开导致触点断开,而增大动铁芯的保持力,需增大线圈,这与小体积轻量化相矛盾。High-voltage DC relay is a type of relay. In order to solve the problem of contacts of high-voltage DC relays being ejected due to the electromotive repulsion generated by short-circuit current, an anti-short-circuit ring electromagnetic structure is usually set in the relevant technology. It is further divided into a follower structure and a fixed structure according to the position of the upper yoke. Specifically, the follower structure refers to the upper yoke being set on the movable component of the relay, and the fixed structure refers to the upper yoke being set at a fixed position other than the movable component. However, although the short-circuit resistance of the fixed anti-short-circuit structure is greatly enhanced, the short-circuit resistance and breaking resistance are negatively correlated, resulting in a weakened breaking resistance. However, the follower anti-short-circuit structure is affected by the holding force of the moving iron core. When the short-circuit current is high, the iron core will be disengaged, causing the contacts to be disconnected. To increase the holding force of the moving iron core, the coil needs to be increased, which is inconsistent with the small volume and lightweight.
发明内容Summary of the invention
本公开实施例提供一种继电器,以兼顾抗短路能力和极限分断能力。The embodiment of the present disclosure provides a relay to take into account both short-circuit resistance and ultimate breaking capacity.
本公开实施例的继电器,包括接触容器、一对静触点引出端、第一导磁体、推动杆组件、动触点组件和第三导磁体,接触容器具有接触腔室;一对静触点引出端连接于所述接触容器,且所述静触点引出端的至少部分位于所述接触腔室内;第一导磁体设于所述接触腔室内,且相对于所述接触容器固定设置;推动杆组件包括杆部和支撑座,所述杆部相对于所述接触容器沿所述杆部的轴向可移动,所述支撑座设置在所述杆部沿轴向的一端,且至少部分伸入所述接触腔室;动触点组件相对于所述支撑座沿着所述杆部的轴向可移动,所述动触点组件包括动簧片和第二导磁体,所述动簧片的两端用于与一对所述静触点引出端接触或分离,沿所述杆部的轴向,所述第一导磁体位于所述动簧片朝向所述静触点引出端的一侧,所述第二导磁体固定连接于所述动簧片背离所述第一导磁体的一侧,所述第二导磁体用于与所述第一导磁体形成第一导磁回路;第三导磁体连接于所述支撑座,且位于所述动簧片背离所述第一导磁体的一侧,并沿所述杆部的轴向可移动地设置于所述接触腔室内,所述第三导磁体用于与所述第一导磁体形成第二导磁回路;其中,在所述动簧片与所述静触点引出端分断的过程中,所述第三导磁体优先于所述第二导磁体朝着远离所述第 一导磁体的方向移动。The relay of the disclosed embodiment includes a contact container, a pair of static contact lead-out terminals, a first magnetic conductor, a push rod assembly, a moving contact assembly and a third magnetic conductor, wherein the contact container has a contact chamber; a pair of static contact lead-out terminals are connected to the contact container, and at least part of the static contact lead-out terminals are located in the contact chamber; the first magnetic conductor is arranged in the contact chamber and is fixed relative to the contact container; the push rod assembly includes a rod portion and a support seat, the rod portion is movable along the axial direction of the rod portion relative to the contact container, the support seat is arranged at one end of the rod portion along the axial direction and at least partially extends into the contact chamber; the moving contact assembly is movable along the axial direction of the rod portion relative to the support seat, the moving contact assembly includes a moving reed and a second magnetic conductor, The two ends of the moving spring are used to contact or separate with a pair of static contact lead-out ends. Along the axial direction of the rod portion, the first magnetic conductor is located on the side of the moving spring facing the static contact lead-out end, and the second magnetic conductor is fixedly connected to the side of the moving spring facing away from the first magnetic conductor, and the second magnetic conductor is used to form a first magnetic circuit with the first magnetic conductor; the third magnetic conductor is connected to the support seat and is located on the side of the moving spring facing away from the first magnetic conductor, and is movably arranged in the contact chamber along the axial direction of the rod portion, and the third magnetic conductor is used to form a second magnetic circuit with the first magnetic conductor; wherein, in the process of disconnecting the moving spring from the static contact lead-out end, the third magnetic conductor takes precedence over the second magnetic conductor in a direction away from the third magnetic conductor. A magnetic body moves in the direction of motion.
根据本公开的一些实施方式,所述动触点组件相对于所述支撑座,沿着所述杆部的轴向、在靠近所述静触点引出端的第一位置和远离所述静触点引出端的第二位置之间可移动;According to some embodiments of the present disclosure, the movable contact assembly is movable relative to the support seat along the axial direction of the rod portion between a first position close to the static contact lead-out end and a second position away from the static contact lead-out end;
所述继电器还包括第一弹性件,设于所述支撑座和所述动触点组件之间,用于向所述动触点组件施加朝向所述第一位置的弹性力。The relay further comprises a first elastic member, which is disposed between the support seat and the moving contact assembly and is used for applying an elastic force toward the first position to the moving contact assembly.
根据本公开的一些实施方式,在所述第二位置,所述第二导磁体朝向所述第一导磁体的磁极面与所述第三导磁体朝向所述第一导磁体的磁极面齐平。According to some embodiments of the present disclosure, in the second position, the magnetic pole surface of the second magnetic conductor facing the first magnetic conductor is flush with the magnetic pole surface of the third magnetic conductor facing the first magnetic conductor.
根据本公开的一些实施方式,在所述动簧片与所述静触点引出端分断的过程中,且所述动触点组件相对于所述支撑座处于所述第一位置时的状态下,所述第三导磁体与所述第一导磁体之间的磁间距大于所述第二导磁体与所述第一导磁体之间的磁间距。According to some embodiments of the present disclosure, during the disconnection of the moving spring piece and the static contact lead-out terminal, and when the moving contact assembly is in the first position relative to the support seat, the magnetic spacing between the third magnetic conductor and the first magnetic conductor is greater than the magnetic spacing between the second magnetic conductor and the first magnetic conductor.
根据本公开的一些实施方式,所述动触点组件与所述支撑座通过限位结构可移动连接,所述限位结构用于限制所述动触点组件相对于所述支撑座在所述第一位置和所述第二位置之间移动;所述限位结构包括:According to some embodiments of the present disclosure, the movable contact assembly is movably connected to the support seat via a limiting structure, and the limiting structure is used to limit the movement of the movable contact assembly relative to the support seat between the first position and the second position; the limiting structure includes:
限位槽,设于所述动触点组件和所述支撑座的其中一个上,所述限位槽沿所述杆部的轴向延伸;所述限位槽的槽壁靠近所述静触点引出端的一端具有止挡壁;以及A limiting groove is provided on one of the moving contact assembly and the supporting seat, the limiting groove extends along the axial direction of the rod; a groove wall of the limiting groove has a stop wall at one end close to the static contact lead-out end; and
限位块,设于所述动触点组件和所述支撑座的另一个上,所述限位块与所述限位槽可滑动配合,且在所述第一位置,所述止挡壁止挡于所述限位块。A limit block is arranged on the other of the moving contact assembly and the support seat, the limit block is slidably matched with the limit groove, and in the first position, the stop wall stops at the limit block.
根据本公开的一些实施方式,在所述第一位置,所述限位块与所述限位槽的侧壁之间具有第一间隙;According to some embodiments of the present disclosure, in the first position, there is a first gap between the limiting block and the side wall of the limiting groove;
在所述第二位置,所述限位块与所述限位槽的侧壁之间具有第二间隙;In the second position, a second gap is provided between the limiting block and the side wall of the limiting groove;
所述第一间隙小于所述第二间隙。The first gap is smaller than the second gap.
根据本公开的一些实施方式,所述限位块设于所述第二导磁体上,所述限位槽设于所述支撑座。According to some embodiments of the present disclosure, the limiting block is disposed on the second magnetic conductor, and the limiting groove is disposed on the supporting seat.
根据本公开的一些实施方式,所述支撑座包括:According to some embodiments of the present disclosure, the support seat comprises:
底座,连接于所述杆部的轴向一端,所述第一弹性件的一端抵接于所述底座,另一端抵接于所述动触点组件;以及A base connected to one axial end of the rod, one end of the first elastic member abuts against the base, and the other end abuts against the moving contact assembly; and
支架,连接于所述底座,所述限位槽设于所述支架上。The bracket is connected to the base, and the limiting groove is arranged on the bracket.
根据本公开的一些实施方式,所述第三导磁体具有穿孔,所述第一弹性件穿设于所述穿孔。According to some embodiments of the present disclosure, the third magnetic conductor has a through hole, and the first elastic member is inserted into the through hole.
根据本公开的一些实施方式,所述第二导磁体的厚度与所述第三导磁体的厚度相等。According to some embodiments of the present disclosure, the thickness of the second magnetic conductor is equal to the thickness of the third magnetic conductor.
根据本公开的一些实施方式,所述接触容器还具有一对第一通孔和一第二通孔,所述第一通孔和所述第二通孔均连通于所述接触腔室;一对所述静触点引出端一一对应地穿设于一对所述第一通孔;According to some embodiments of the present disclosure, the contact container further has a pair of first through holes and a second through hole, wherein the first through hole and the second through hole are both connected to the contact chamber; a pair of static contact lead-out terminals are respectively provided through the pair of first through holes;
所述继电器还包括连接件,所述连接件穿设于所述第二通孔,且包括第一端和第二端,所述第一端与所述接触容器连接,所述第二端与所述第一导磁体连接。 The relay further includes a connecting member, which is passed through the second through hole and includes a first end and a second end, wherein the first end is connected to the contact container, and the second end is connected to the first magnetic conductor.
根据本公开的一些实施方式,所述接触容器包括:According to some embodiments of the present disclosure, the contact container comprises:
轭铁板;以及yoke iron plate; and
绝缘罩,连接于所述轭铁板;An insulating cover connected to the yoke iron plate;
其中,所述第一通孔和所述第二通孔开设于所述绝缘罩,所述连接件的第一端与所述绝缘罩的外壁面连接。The first through hole and the second through hole are formed in the insulating cover, and the first end of the connecting member is connected to the outer wall surface of the insulating cover.
根据本公开的一些实施方式,所述绝缘罩包括陶瓷罩和框片,所述陶瓷罩包括所述顶壁和所述侧壁,所述侧壁的另一端通过所述框片连接于所述轭铁板;According to some embodiments of the present disclosure, the insulating cover includes a ceramic cover and a frame sheet, the ceramic cover includes the top wall and the side wall, and the other end of the side wall is connected to the yoke plate through the frame sheet;
所述顶壁的外壁面中,位于所述第一通孔的周缘设有第一金属化层,位于所述第二通孔的周缘设有第二金属化层;In the outer wall surface of the top wall, a first metallization layer is provided at the periphery of the first through hole, and a second metallization layer is provided at the periphery of the second through hole;
所述静触点引出端通过所述第一金属化层与所述顶壁相焊接,所述连接件的第一端通过所述第二金属化层与所述顶壁相焊接。The static contact lead-out terminal is welded to the top wall through the first metallization layer, and the first end of the connector is welded to the top wall through the second metallization layer.
根据本公开的一些实施方式,所述第一导磁体与所述顶壁的内壁面间隔设置。According to some embodiments of the present disclosure, the first magnetic conductor is spaced apart from the inner wall surface of the top wall.
根据本公开的一些实施方式,所述第一导磁体包括多片叠置的导磁片,多片所述导磁片与所述连接件的第二端连接。According to some embodiments of the present disclosure, the first magnetic conductor includes a plurality of stacked magnetic conductive sheets, and the plurality of magnetic conductive sheets are connected to the second end of the connector.
根据本公开的一些实施方式,所述接触容器包括:According to some embodiments of the present disclosure, the contact container comprises:
轭铁板;以及yoke iron plate; and
绝缘罩,连接于所述轭铁板;An insulating cover connected to the yoke iron plate;
所述继电器还包括固定架,所述固定架设于所述接触腔室内,且固定连接于所述轭铁板,所述第一导磁体固定连接于所述固定架。The relay further includes a fixing frame, which is disposed in the contact chamber and fixedly connected to the yoke plate, and the first magnetic conductor is fixedly connected to the fixing frame.
上述发明中的一个实施例至少具有如下优点或有益效果:One embodiment of the above invention has at least the following advantages or beneficial effects:
本公开实施例的继电器,第二导磁体和第三导磁体位于动簧片背离第一导磁体的一侧,在通短路电流时,第一导磁体与第二导磁体之间以及第三导磁体与第一导磁体之间均形成抗短路结构,有效提升了抗短路载流能力的上限。并且,在动簧片与静触点引出端分断的过程中,第三导磁体优先于第二导磁体朝着远离第一导磁体的方向移动,这种分级的分断方式,更有助于完成分断。因此,本公开实施例的继电器在确保抗短路能力的基础上,还能够满足极限分断的要求。In the relay of the disclosed embodiment, the second and third magnets are located on the side of the moving spring away from the first magnet. When a short-circuit current is passed, an anti-short-circuit structure is formed between the first and second magnets, and between the third and first magnets, effectively raising the upper limit of the anti-short-circuit current carrying capacity. Moreover, in the process of disconnecting the moving spring and the static contact lead-out terminal, the third magnet moves in a direction away from the first magnet before the second magnet. This hierarchical disconnection method is more conducive to completing the disconnection. Therefore, the relay of the disclosed embodiment can meet the requirements of extreme disconnection while ensuring the anti-short-circuit capability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
通过参照附图详细描述其示例实施方式,本公开的上述和其它特征及优点将变得更加明显。The above and other features and advantages of the present disclosure will become more apparent by describing in detail example embodiments thereof with reference to the attached drawings.
图1示出的是本公开实施例继电器的立体示意图,其中省略了外壳、电磁铁单元和灭弧单元。FIG1 is a three-dimensional schematic diagram of a relay according to an embodiment of the present disclosure, in which a housing, an electromagnet unit and an arc extinguishing unit are omitted.
图2示出的是图1中去除陶瓷罩和框片的示意图。FIG. 2 is a schematic diagram showing FIG. 1 with the ceramic cover and frame removed.
图3示出的是图1的俯视示意图。 FIG. 3 is a schematic top view of FIG. 1 .
图4示出的是图3中A-A的剖视图。FIG. 4 shows a cross-sectional view taken along line A-A in FIG. 3 .
图5示出的是图1的分解示意图。FIG. 5 is an exploded schematic diagram of FIG. 1 .
图6示出的是图3中A-A的剖视图,其中省略了陶瓷罩和框片,且已完成超行程。FIG6 shows a cross-sectional view taken along line A-A in FIG3 , wherein the ceramic cover and the frame sheet are omitted and the overtravel is completed.
图7示出的是图3中B-B的剖视图,其中省略了陶瓷罩和框片,且已完成超行程。FIG. 7 shows a cross-sectional view taken along line B-B in FIG. 3 , wherein the ceramic cover and the frame are omitted and the overtravel is completed.
图8示出的是图7中X处的局部放大图。FIG. 8 shows a partial enlarged view of the X in FIG. 7 .
图9示出的是图2的侧视图,其中已完成超行程。FIG. 9 shows a side view of FIG. 2 , in which the overtravel has been completed.
图10示出的是图3中A-A的剖视图,其中省略了陶瓷罩和框片,且第三导磁体优先于第二导磁体移动。FIG10 shows a cross-sectional view taken along line A-A in FIG3 , in which the ceramic cover and the frame are omitted, and the third magnetic conductor moves prior to the second magnetic conductor.
图11示出的是图3中B-B的剖视图,其中省略了陶瓷罩和框片,且第三导磁体优先于第二导磁体移动。FIG11 shows a cross-sectional view taken along line B-B in FIG3 , in which the ceramic cover and the frame are omitted, and the third magnetic conductor moves prior to the second magnetic conductor.
图12示出的是图11中Y处的局部放大图。FIG. 12 shows a partial enlarged view of the Y portion in FIG. 11 .
图13示出的是图2的侧视图,其中第三导磁体优先于第二导磁体移动。FIG. 13 shows a side view of FIG. 2 , wherein the third magnetic conductor moves prior to the second magnetic conductor.
图14示出的是图2中M处的局部放大图。FIG. 14 shows a partial enlarged view of the portion M in FIG. 2 .
图15示出的是第一导磁体固定连接于固定架的示意图。FIG. 15 is a schematic diagram showing the first magnetic conductor being fixedly connected to the fixing frame.
图16示出的是本公开实施例继电器的分解示意图。FIG. 16 is an exploded schematic diagram showing a relay according to an embodiment of the present disclosure.
其中,附图标记说明如下:
10、接触容器;101、接触腔室;102、第一通孔;103、第二通孔;11a、绝缘罩;
11、陶瓷罩;111、顶壁;112、侧壁;113、第一金属化层;114、第二金属化层;12、框片;13、轭铁板;131、第三通孔;20、静触点引出端;30、连接件;31、连接件的第一端;32、连接件的第二端;40、第一导磁体;410、导磁片;411、开孔;50、推动杆组件;51、杆部;52、支撑座;521、底座;522、支架;523、导向孔;53、动触点组件;54、动簧片;55、第二导磁体;551、开口;552、第一磁极面;56、第一弹性件;57、第二弹性件;60、第三导磁体;610、穿孔;620、凸出部;630、第二磁极面;70、固定架;80、限位结构;810、限位槽;811、止挡壁;820、限位块;1100、外壳;1110、第一壳体;1120、第二壳体;1130、显露孔;1200、电磁铁单元;1210、线圈架;1220、线圈;1240、动铁芯;1250、复位件;1300、灭弧单元;1310、灭弧磁铁;1320、轭铁夹;1400、密封单元;1410、金属罩;D1、运动方向;D2、长度方向;D3、宽度方向。
The reference numerals are described as follows:
10. contact container; 101. contact chamber; 102. first through hole; 103. second through hole; 11a. insulation cover;
11. Ceramic cover; 111. Top wall; 112. Side wall; 113. First metallization layer; 114. Second metallization layer; 12. Frame; 13. Yoke iron plate; 131. Third through hole; 20. Static contact lead-out terminal; 30. Connector; 31. First end of connector; 32. Second end of connector; 40. First magnetic conductor; 410. Magnetic conductor; 411. Opening; 50. Push rod assembly; 51. Rod; 52. Support seat; 521. Base; 522. Bracket; 523. Guide hole; 53. Moving contact assembly; 54. Moving reed; 55. Second magnetic conductor; 551. Opening; 552. First magnetic pole face; 56. First elastic member; 57. Second elastic member Component; 60, third magnetic conductor; 610, through hole; 620, protrusion; 630, second magnetic pole surface; 70, fixing frame; 80, limiting structure; 810, limiting groove; 811, stop wall; 820, limiting block; 1100, outer shell; 1110, first shell; 1120, second shell; 1130, exposure hole; 1200, electromagnet unit; 1210, coil frame; 1220, coil; 1240, moving iron core; 1250, reset component; 1300, arc extinguishing unit; 1310, arc extinguishing magnet; 1320, yoke iron clamp; 1400, sealing unit; 1410, metal cover; D1, movement direction; D2, length direction; D3, width direction.
具体实施方式Detailed ways
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本公开将全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be comprehensive and complete and will fully convey the concepts of the example embodiments to those skilled in the art. The same reference numerals in the figures represent the same or similar structures, and thus their detailed description will be omitted.
如图16所示,图16示出的是本公开实施例继电器的分解示意图。继电器包括外壳1100、电磁铁单元1200、灭弧单元1300和密封单元1400。密封单元1400设于外壳1100 内,且密封单元1400的静触点引出端的顶部通过外壳1100的显露孔1130显露于外壳1100的外表面。电磁铁单元1200和灭弧单元1300均设置在外壳1100内。As shown in FIG. 16 , FIG. 16 is an exploded schematic diagram of a relay according to an embodiment of the present disclosure. The relay includes a housing 1100 , an electromagnet unit 1200 , an arc extinguishing unit 1300 , and a sealing unit 1400 . The sealing unit 1400 is disposed on the housing 1100 . The top of the static contact lead-out terminal of the sealing unit 1400 is exposed to the outer surface of the housing 1100 through the exposure hole 1130 of the housing 1100. The electromagnet unit 1200 and the arc extinguishing unit 1300 are both arranged in the housing 1100.
作为一示例,外壳1100包括第一壳体1110和第二壳体1120,第一壳体1110和第二壳体1120相卡接,以形成用于容纳电磁铁单元1200、灭弧单元1300和密封单元1400的腔室。As an example, the housing 1100 includes a first shell 1110 and a second shell 1120 , which are snap-connected to form a chamber for accommodating the electromagnet unit 1200 , the arc extinguishing unit 1300 , and the sealing unit 1400 .
灭弧单元1300用于对密封单元1400的静触点引出端和动簧片之间产生的电弧进行灭弧。The arc extinguishing unit 1300 is used to extinguish the arc generated between the static contact lead-out terminal of the sealing unit 1400 and the moving reed.
作为一示例,灭弧单元1300包括两个灭弧磁铁1310。灭弧磁铁1310可以为永久磁铁,且各灭弧磁铁1310可以大致为长方体状。两个灭弧磁铁1310分别设置在密封单元1400的两侧,且沿着动簧片的长度方向D2相对设置。As an example, the arc extinguishing unit 1300 includes two arc extinguishing magnets 1310. The arc extinguishing magnets 1310 may be permanent magnets, and each arc extinguishing magnet 1310 may be substantially rectangular. The two arc extinguishing magnets 1310 are respectively disposed on both sides of the sealing unit 1400 and are disposed opposite to each other along the length direction D2 of the movable spring piece.
通过设置两个相对设置的灭弧磁铁1310,能够在静触点引出端和动簧片的周围形成磁场。因此,在静触点引出端和动簧片之间产生的电弧,通过磁场的作用,都会被向相互远离的方向拉长,实现灭弧。By providing two arc extinguishing magnets 1310 disposed opposite to each other, a magnetic field can be formed around the static contact lead-out terminal and the movable reed piece. Therefore, the arc generated between the static contact lead-out terminal and the movable reed piece will be elongated in a direction away from each other by the action of the magnetic field, thereby achieving arc extinguishing.
灭弧单元1300还包括两个轭铁夹1320,两个轭铁夹1320与两个灭弧磁铁1310的位置对应设置。并且,两个轭铁夹1320环绕着密封单元1400和两个灭弧磁铁1310。通过轭铁夹1320环绕灭弧磁铁1310的设计,可避免灭弧磁铁1310产生的磁场向外扩散,影响灭弧效果。轭铁夹1320由软磁材料制成。软磁材料可以包括但不限于铁,钴,镍,及其合金等。The arc extinguishing unit 1300 also includes two yoke iron clips 1320, and the two yoke iron clips 1320 are arranged corresponding to the positions of the two arc extinguishing magnets 1310. In addition, the two yoke iron clips 1320 surround the sealing unit 1400 and the two arc extinguishing magnets 1310. By designing that the yoke iron clips 1320 surround the arc extinguishing magnets 1310, it is possible to prevent the magnetic field generated by the arc extinguishing magnets 1310 from spreading outward and affecting the arc extinguishing effect. The yoke iron clips 1320 are made of soft magnetic materials. Soft magnetic materials may include but are not limited to iron, cobalt, nickel, and alloys thereof.
如图1至图5所示,图1示出的是本公开实施例继电器的立体示意图,其中省略了外壳、电磁铁单元和灭弧单元。图2示出的是图1中去除陶瓷罩和框片的示意图。图3示出的是图1的俯视示意图。图4示出的是图3中A-A的剖视图。图5示出的是图1的分解示意图。As shown in Figures 1 to 5, Figure 1 shows a three-dimensional schematic diagram of the relay of the embodiment of the present disclosure, in which the housing, the electromagnet unit and the arc extinguishing unit are omitted. Figure 2 shows a schematic diagram of Figure 1 without the ceramic cover and the frame. Figure 3 shows a top view of Figure 1. Figure 4 shows a cross-sectional view of A-A in Figure 3. Figure 5 shows an exploded schematic diagram of Figure 1.
本公开实施例的继电器包括接触容器10、一对静触点引出端20、第一导磁体40、推动杆组件50、动触点组件53和第三导磁体60。The relay of the embodiment of the present disclosure includes a contact container 10 , a pair of static contact lead terminals 20 , a first magnetic conductor 40 , a push rod assembly 50 , a movable contact assembly 53 and a third magnetic conductor 60 .
可以理解的是,本公开实施例中的术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或组件。It is understood that the terms "including" and "having" and any variations thereof in the embodiments of the present disclosure are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units that are not listed, or may optionally include other steps or components that are inherent to these processes, methods, products, or devices.
接触容器10内部具有接触腔室101。接触容器10可以包括绝缘罩11a和轭铁板13,绝缘罩11a罩设于轭铁板13的一侧表面,绝缘罩11a和轭铁板13共同合围成接触腔室101。The contact container 10 has a contact chamber 101 therein. The contact container 10 may include an insulating cover 11 a and a yoke plate 13 . The insulating cover 11 a is disposed on one side surface of the yoke plate 13 . The insulating cover 11 a and the yoke plate 13 together enclose the contact chamber 101 .
绝缘罩11a包括陶瓷罩11和框片12。陶瓷罩11通过框片12与轭铁板13连接。框片12可以呈环状结构的金属件,如铁镍合金,且框片12的一端连接于陶瓷罩11的开口边缘,例如通过激光焊、钎焊、电阻焊、胶粘等方式。框片12的另一端连接于轭铁板13,同样也可以通过激光焊、钎焊、电阻焊、胶粘等方式。在陶瓷罩11和轭铁板13之 间设置一框片12,可方便陶瓷罩11和轭铁板13的连接。The insulating cover 11a includes a ceramic cover 11 and a frame sheet 12. The ceramic cover 11 is connected to the yoke iron plate 13 through the frame sheet 12. The frame sheet 12 can be a metal piece with an annular structure, such as an iron-nickel alloy, and one end of the frame sheet 12 is connected to the opening edge of the ceramic cover 11, for example, by laser welding, brazing, resistance welding, gluing, etc. The other end of the frame sheet 12 is connected to the yoke iron plate 13, which can also be done by laser welding, brazing, resistance welding, gluing, etc. A frame sheet 12 is arranged between the ceramic cover 11 and the yoke iron plate 13 to facilitate the connection.
陶瓷罩11包括顶壁111和侧壁112,侧壁112的一端环绕连接于顶壁111的四周,侧壁112的另一端通过框片12连接于轭铁板13。在本实施例中,侧壁112的另一端通过框片12与轭铁板13连接。The ceramic cover 11 includes a top wall 111 and a side wall 112. One end of the side wall 112 is connected to the top wall 111, and the other end of the side wall 112 is connected to the yoke plate 13 through the frame sheet 12. In this embodiment, the other end of the side wall 112 is connected to the yoke plate 13 through the frame sheet 12.
接触容器10还具有一对第一通孔102和一第二通孔103,第一通孔102和第二通孔103均连通于接触腔室101。第一通孔102用于供静触点引出端20穿设其中,第二通孔103用于供一连接件30穿设其中。The contact container 10 also has a pair of first through holes 102 and a second through hole 103, both of which are connected to the contact chamber 101. The first through hole 102 is used for the static contact lead-out terminal 20 to pass therethrough, and the second through hole 103 is used for a connector 30 to pass therethrough.
作为一示例,第一通孔102和第二通孔103均开设于陶瓷罩11的顶壁111。第二通孔103可以设于两个第一通孔102之间,即连接件30设于一对静触点引出端20之间。As an example, the first through hole 102 and the second through hole 103 are both opened in the top wall 111 of the ceramic cover 11. The second through hole 103 can be arranged between the two first through holes 102, that is, the connecting member 30 is arranged between a pair of static contact lead-out terminals 20.
第二通孔103的数量可以为两个,用于供两个连接件30穿设其中,但不以此为限。The number of the second through holes 103 may be two, for two connecting members 30 to pass through, but the present invention is not limited thereto.
一对静触点引出端20连接于接触容器10,每个静触点引出端20的至少部分位于接触腔室101内。一对静触点引出端20的其中一个作为电流流入的端子,另一个作为电流流出的端子。A pair of static contact lead-out terminals 20 are connected to the contact container 10, and at least a portion of each static contact lead-out terminal 20 is located in the contact chamber 101. One of the pair of static contact lead-out terminals 20 serves as a terminal for current inflow, and the other serves as a terminal for current outflow.
一对静触点引出端20一一对应地穿设于一对第一通孔102中,且与陶瓷罩11的顶壁111连接,例如通过焊接。A pair of static contact lead-out terminals 20 are disposed in a pair of first through holes 102 in a one-to-one correspondence, and are connected to the top wall 111 of the ceramic cover 11 , for example, by welding.
静触点引出端20的底部作为静触点,静触点可以是一体或分体地设置在静触点引出端20的底部。The bottom of the static contact lead-out terminal 20 serves as a static contact, and the static contact may be integrally or separately arranged at the bottom of the static contact lead-out terminal 20 .
第一导磁体40设于接触腔室101内,且相对于接触容器10固定设置。The first magnetic conductor 40 is disposed in the contact chamber 101 and fixed relative to the contact container 10 .
推动杆组件50沿运动方向D1可移动地连接于接触容器10。推动杆组件50包括杆部51和支撑座52。杆部51相对于接触容器10沿杆部51的轴向可移动,支撑座52固定设置在杆部51沿轴向的一端,且至少部分伸入接触腔室101。The push rod assembly 50 is movably connected to the contact container 10 along the movement direction D1. The push rod assembly 50 includes a rod portion 51 and a support seat 52. The rod portion 51 is movable along the axial direction of the rod portion 51 relative to the contact container 10, and the support seat 52 is fixedly arranged at one end of the rod portion 51 along the axial direction and at least partially extends into the contact chamber 101.
轭铁板13具有第三通孔131,第三通孔131沿着轭铁板13的厚度方向贯穿轭铁板13的两个相对的侧边,且第三通孔131与接触容器10的接触腔室101连通。杆部51沿轴向可移动地穿设于第三通孔131。The yoke plate 13 has a third through hole 131 which penetrates two opposite sides of the yoke plate 13 along the thickness direction of the yoke plate 13 and communicates with the contact chamber 101 of the contact container 10. The rod 51 is axially movably disposed in the third through hole 131.
动触点组件53相对于支撑座52沿着杆部51的轴向可移动。动触点组件53包括动簧片54和第二导磁体55,沿杆部51的轴向,第二导磁体55固定连接于动簧片54背离第一导磁体40的一侧。也就是说,沿着动簧片54的厚度方向,第一导磁体40位于动簧片54的一侧,第二导磁体55位于动簧片54的另一侧。这样,当动簧片54与对静触点引出端20接触,且通过载电流时,第一导磁体40和第二导磁体55之间能够形成第一导磁回路,进而第一导磁体40和第二导磁体55之间产生磁吸力。The moving contact assembly 53 is movable relative to the support seat 52 along the axial direction of the rod 51. The moving contact assembly 53 includes a moving spring 54 and a second magnet 55. Along the axial direction of the rod 51, the second magnet 55 is fixedly connected to the side of the moving spring 54 away from the first magnet 40. That is to say, along the thickness direction of the moving spring 54, the first magnet 40 is located on one side of the moving spring 54, and the second magnet 55 is located on the other side of the moving spring 54. In this way, when the moving spring 54 contacts the static contact lead-out terminal 20 and carries current, a first magnetic conductive circuit can be formed between the first magnet 40 and the second magnet 55, and then a magnetic attraction force is generated between the first magnet 40 and the second magnet 55.
作为一示例,第二导磁体55与动簧片54之间可以通过铆接相固定,但不以此为限。As an example, the second magnetic conductor 55 and the movable spring piece 54 may be fixed to each other by riveting, but the present invention is not limited thereto.
动簧片54的两端用于与一对静触点引出端20的底部接触,实现触点闭合。动簧片54沿其长度方向D2的两端可以作为动触点。动簧片54两端的动触点可以凸出于动簧片54的其他部分,也可以是与其他部分齐平。The two ends of the moving spring 54 are used to contact the bottom of a pair of static contact lead-out terminals 20 to achieve contact closure. The two ends of the moving spring 54 along its length direction D2 can serve as moving contacts. The moving contacts at the two ends of the moving spring 54 can protrude from other parts of the moving spring 54, or can be flush with other parts.
可以理解的是,动触点可以是一体或分体地设置在动簧片54沿其长度方向D2的 两端。It is understandable that the moving contact can be integrally or separately arranged on the moving spring piece 54 along the length direction D2 thereof. Both ends.
第三导磁体60连接于支撑座52,且位于动簧片54背离第一导磁体40的一侧,并沿杆部51的轴向可移动地设置于接触腔室101内。第三导磁体60与第一导磁体40之间能够形成第二导磁回路。The third magnetic conductor 60 is connected to the support seat 52 and is located on the side of the movable spring 54 away from the first magnetic conductor 40, and is movably disposed in the contact chamber 101 along the axial direction of the rod 51. A second magnetic circuit can be formed between the third magnetic conductor 60 and the first magnetic conductor 40.
也就是说,沿着杆部51的轴向方向,第一导磁体40位于动簧片54的一侧,第二导磁体55和第三导磁体60位于动簧片54的另一侧。当动簧片54与对静触点引出端20接触,且通过载电流时,第一导磁体40和第三导磁体60之间能够形成第二导磁回路,进而第一导磁体40和第三导磁体60之间产生磁吸力。That is, along the axial direction of the rod 51, the first magnetic conductor 40 is located on one side of the movable spring 54, and the second magnetic conductor 55 and the third magnetic conductor 60 are located on the other side of the movable spring 54. When the movable spring 54 contacts the static contact lead-out terminal 20 and current is passed through, a second magnetic conductive loop can be formed between the first magnetic conductor 40 and the third magnetic conductor 60, and then a magnetic attraction force is generated between the first magnetic conductor 40 and the third magnetic conductor 60.
可以理解的是,第一导磁体40、第二导磁体55和第三导磁体60均可以采用铁,钴,镍,及其合金等材料制作而成。It is understandable that the first magnetic conductor 40 , the second magnetic conductor 55 and the third magnetic conductor 60 can all be made of materials such as iron, cobalt, nickel, and alloys thereof.
在一实施方式中,第一导磁体40可以为一字型,第二导磁体55和第三导磁体60可以为U型,但不以此为限。In one embodiment, the first magnetic conductor 40 may be in a straight line shape, and the second magnetic conductor 55 and the third magnetic conductor 60 may be in a U shape, but the present invention is not limited thereto.
可以理解的是,第一导磁体40、第二导磁体55和第三导磁体60根据需要均可以设计为包括多片叠置的导磁片。It can be understood that the first magnetic conductor 40, the second magnetic conductor 55 and the third magnetic conductor 60 can be designed to include a plurality of stacked magnetic conductor sheets as required.
在本实施例中,沿着动簧片54的宽度方向D3,第二导磁体55环绕动簧片54的底面和两个相对的侧面,第三导磁体60设于第二导磁体55背离动簧片54的一侧,且可以环绕第二导磁体54的底面和两个相对的侧面,但不以此为限。In this embodiment, along the width direction D3 of the movable spring piece 54, the second magnetic conductor 55 surrounds the bottom surface and two opposite side surfaces of the movable spring piece 54, and the third magnetic conductor 60 is arranged on the side of the second magnetic conductor 55 away from the movable spring piece 54, and can surround the bottom surface and two opposite side surfaces of the second magnetic conductor 54, but is not limited to this.
在动簧片54与静触点引出端20分断的过程中,第三导磁体60优先于第二导磁体55朝着远离第一导磁体40的方向移动。During the process of disconnection between the movable spring piece 54 and the static contact lead-out terminal 20 , the third magnetic conductor 60 moves in a direction away from the first magnetic conductor 40 before the second magnetic conductor 55 .
动触点组件53相对于支撑座52,沿着杆部51的轴向、在靠近静触点引出端20的第一位置和远离静触点引出端20的第二位置之间可移动。继电器还包括第一弹性件56,设于支撑座52和动触点组件53之间,用于向动触点组件53施加朝向第一位置的弹性力。The movable contact assembly 53 is movable relative to the support base 52 along the axial direction of the rod 51 between a first position close to the static contact lead-out terminal 20 and a second position away from the static contact lead-out terminal 20. The relay further includes a first elastic member 56, which is disposed between the support base 52 and the movable contact assembly 53 and is used to apply an elastic force to the movable contact assembly 53 toward the first position.
需要说明的是,动触点组件53相对于支撑座52沿着杆部51的轴向、在第一位置和第二位置之间可移动中的“第一位置”和“第二位置”是指动触点组件53与支撑座52的相对位置。It should be noted that the “first position” and “second position” in which the movable contact assembly 53 is movable between the first position and the second position along the axial direction of the rod portion 51 relative to the support seat 52 refer to the relative positions of the movable contact assembly 53 and the support seat 52 .
具体来说,当电磁铁单元1200通电后,能够驱动杆部51、支撑座52和动触点组件53一同向靠近静触点引出端20的方向移动。当动触点组件53与静触点引出端20接触后,动触点组件53被静触点引出端20止挡,而杆部51和支撑座52仍然继续向上运动,直至完成超行程过程。在超行程过程中,动触点组件53与支撑座52之间会产生相对移动。Specifically, when the electromagnet unit 1200 is energized, it can drive the rod 51, the support seat 52 and the moving contact assembly 53 to move toward the static contact lead-out terminal 20. After the moving contact assembly 53 contacts the static contact lead-out terminal 20, the moving contact assembly 53 is stopped by the static contact lead-out terminal 20, while the rod 51 and the support seat 52 continue to move upward until the overtravel process is completed. During the overtravel process, relative movement occurs between the moving contact assembly 53 and the support seat 52.
若在超行程过程中,定义动触点组件53为固定不动,则支撑座52相对于动触点组件53会向上运动。若在超行程过程中,定义支撑座52固定不动,则动触点组件53相对于支撑座52是向下运动。If the movable contact assembly 53 is defined as stationary during the overtravel process, the support base 52 will move upward relative to the movable contact assembly 53. If the movable contact assembly 53 is defined as stationary during the overtravel process, the movable contact assembly 53 will move downward relative to the support base 52.
那么,当动触点组件53与静触点引出端20分离或动触点组件53与静触点引出端 20刚刚接触时,动触点组件53相对于支撑座52是位于第一位置,即动触点组件53相对于支撑座52是靠近静触点引出端20。当在超行程过程时,动触点组件53相对于支撑座52向下运动,即动触点组件53相对于支撑座52朝着远离静触点引出端20的方向移动,直至动触点组件53相对于支撑座52移动至第二位置。当动触点组件53相对于支撑座52移动至第二位置时,完成超行程。此时,第一弹性件56的压缩量处于最大值。Then, when the moving contact assembly 53 is separated from the static contact lead-out terminal 20 or the moving contact assembly 53 is When the movable contact assembly 53 just contacts the support base 52, the movable contact assembly 53 is located at the first position relative to the support base 52, that is, the movable contact assembly 53 is close to the static contact lead-out terminal 20 relative to the support base 52. When in the overtravel process, the movable contact assembly 53 moves downward relative to the support base 52, that is, the movable contact assembly 53 moves relative to the support base 52 in a direction away from the static contact lead-out terminal 20, until the movable contact assembly 53 moves to the second position relative to the support base 52. When the movable contact assembly 53 moves to the second position relative to the support base 52, the overtravel is completed. At this time, the compression amount of the first elastic member 56 is at the maximum value.
由此可见,当动触点组件53相对于支撑座52位于第一位置时,可以认为动触点组件53与静触点引出端20分离或动触点组件53与静触点引出端20刚刚接触。当动触点组件53相对于支撑座52位于第二位置时,此时完成超行程。It can be seen that when the movable contact assembly 53 is located at the first position relative to the support base 52, it can be considered that the movable contact assembly 53 is separated from the static contact lead-out terminal 20 or the movable contact assembly 53 is just in contact with the static contact lead-out terminal 20. When the movable contact assembly 53 is located at the second position relative to the support base 52, the overtravel is completed at this time.
当电磁铁单元1200断电后,能够带动杆部51和支撑座52一同向远离静触点引出端20的方向移动。在走完超行程之前,静触点组件53仍然与静触点引出端20接触,并且,动触点组件53相对于支撑座52开始由第二位置向第一位置移动。当走完超行程时,动触点组件53在支撑座52的带动下,开始与静触点引出端20分离。与此同时,动触点组件53相对于支撑座52由第二位置移动至第一位置。When the electromagnet unit 1200 is powered off, it can drive the rod 51 and the support seat 52 to move together in a direction away from the static contact lead-out terminal 20. Before the overtravel is completed, the static contact assembly 53 is still in contact with the static contact lead-out terminal 20, and the moving contact assembly 53 starts to move from the second position to the first position relative to the support seat 52. When the overtravel is completed, the moving contact assembly 53 starts to separate from the static contact lead-out terminal 20 driven by the support seat 52. At the same time, the moving contact assembly 53 moves from the second position to the first position relative to the support seat 52.
作为一示例,第一弹性件56可以为弹簧,但不以此为限。As an example, the first elastic member 56 may be a spring, but is not limited thereto.
在一实施方式中,第二导磁体55具有开口551,沿着第二导磁体55的厚度方向,开口551贯穿第二导磁体55的两个相对的侧面。通过该开口551,动簧片54的部分底面显露于第二导磁体55。第一弹性件56的一端抵接于支撑座52,另一端穿过开口551,且抵接于动触点组件53的动簧片54的底面。In one embodiment, the second magnetic conductor 55 has an opening 551, and the opening 551 passes through two opposite side surfaces of the second magnetic conductor 55 along the thickness direction of the second magnetic conductor 55. Through the opening 551, part of the bottom surface of the movable spring piece 54 is exposed to the second magnetic conductor 55. One end of the first elastic member 56 abuts against the support seat 52, and the other end passes through the opening 551 and abuts against the bottom surface of the movable spring piece 54 of the movable contact assembly 53.
如图5所示,第三导磁体60具有穿孔610,第一弹性件56穿设于穿孔610。As shown in FIG. 5 , the third magnetic conductor 60 has a through hole 610 , and the first elastic member 56 is disposed through the through hole 610 .
如图2和图14所示,动触点组件53与支撑座52通过限位结构80可移动连接,限位结构80用于限制动触点组件53相对于支撑座52在第一位置和第二位置之间移动。As shown in FIG. 2 and FIG. 14 , the movable contact assembly 53 is movably connected to the support base 52 via a limiting structure 80 , and the limiting structure 80 is used to limit the movable contact assembly 53 from moving between a first position and a second position relative to the support base 52 .
限位结构80包括限位槽810和限位块820。限位槽810设于动触点组件53和支撑座52的其中一个上,限位槽810沿杆部51的轴向延伸。限位块820设于动触点组件53和支撑座52的另一个上,限位块820与限位槽810可滑动配合。The limiting structure 80 includes a limiting groove 810 and a limiting block 820. The limiting groove 810 is provided on one of the moving contact assembly 53 and the support seat 52, and the limiting groove 810 extends along the axial direction of the rod 51. The limiting block 820 is provided on the other of the moving contact assembly 53 and the support seat 52, and the limiting block 820 and the limiting groove 810 can be slidably matched.
在本实施例中,限位块820形成于动触点组件53上,限位槽810形成于支撑座52上。具体来说,限位块820可以形成于动触点组件53的第二导磁体55或动簧片54上。In this embodiment, the limit block 820 is formed on the movable contact assembly 53, and the limit groove 810 is formed on the support seat 52. Specifically, the limit block 820 can be formed on the second magnetic conductor 55 or the movable spring 54 of the movable contact assembly 53.
当然,在其他实施方式中,限位块820也可以形成于支撑座52上,限位槽810形成于动触点组件53上。Of course, in other embodiments, the limiting block 820 may also be formed on the support seat 52 , and the limiting groove 810 may be formed on the moving contact assembly 53 .
动触点组件53相对于支撑座52在第一位置时,限位块820与限位槽810的侧壁之间具有第一间隙。动触点组件53相对于支撑座52在第二位置时,限位块820与限位槽810的侧壁之间具有第二间隙。第一间隙小于第二间隙。When the movable contact assembly 53 is in the first position relative to the support seat 52, there is a first gap between the limit block 820 and the side wall of the limit groove 810. When the movable contact assembly 53 is in the second position relative to the support seat 52, there is a second gap between the limit block 820 and the side wall of the limit groove 810. The first gap is smaller than the second gap.
由于第一间隙小于第二间隙,故限位槽810的尺寸呈现“一端大另一端小”的结构,故在动触点组件53相对于支撑座52由第一位置向第二位置移动过程中,限位块820与限位槽810的侧壁之间的间隙变大,可防止限位块820与限位槽810的槽壁发生摩擦卡涩。 Since the first gap is smaller than the second gap, the size of the limit groove 810 presents a "one end large and the other end small" structure. Therefore, when the moving contact assembly 53 moves from the first position to the second position relative to the support seat 52, the gap between the limit block 820 and the side wall of the limit groove 810 becomes larger, which can prevent the limit block 820 from rubbing and jamming with the groove wall of the limit groove 810.
限位槽810的槽壁靠近静触点引出端20的一端具有止挡壁811。在动触点组件53移动至第一位置时,止挡壁811止挡于限位块820。The groove wall of the limiting groove 810 has a stop wall 811 at one end close to the static contact lead-out terminal 20. When the moving contact assembly 53 moves to the first position, the stop wall 811 stops at the limiting block 820.
支撑座52包括底座521和支架522。底座521连接于杆部51沿轴向的一端,支架522连接于底座521。第一弹性件56的一端抵接于底座521,另一端抵接于动触点组件53。The support base 52 includes a base 521 and a bracket 522. The base 521 is connected to one end of the rod 51 along the axial direction, and the bracket 522 is connected to the base 521. One end of the first elastic member 56 abuts against the base 521, and the other end abuts against the moving contact assembly 53.
在一实施方式中,支架522上可以设有限位块820或限位槽810。In one embodiment, a limiting block 820 or a limiting groove 810 may be provided on the bracket 522 .
如图2和图5所示,第三导磁体60具有凸出部620,支撑座52具有导向孔523,导向孔523沿着杆部51的的轴向延伸。凸出部620伸入导向孔523内。As shown in FIG2 and FIG5 , the third magnetic conductor 60 has a protrusion 620 , and the support seat 52 has a guide hole 523 , which extends along the axial direction of the rod 51 . The protrusion 620 extends into the guide hole 523 .
继电器还包括第二弹性件57,第二弹性件57设于第三导磁体60和支撑座52之间,用于向第三导磁体60施加朝向动触点组件53移动的弹性力。The relay further includes a second elastic member 57 , which is disposed between the third magnetic conductor 60 and the support seat 52 and is used to apply an elastic force to the third magnetic conductor 60 to move toward the movable contact assembly 53 .
作为一示例,第二弹性件57可以为弹簧,第二弹性件57的一端抵接于底座521,另一端抵接于第三导磁体60,使得第三导磁体60的凸出部620能够始终抵顶于导向孔523的上缘。As an example, the second elastic member 57 can be a spring, one end of which abuts against the base 521 , and the other end abuts against the third magnetic conductor 60 , so that the protrusion 620 of the third magnetic conductor 60 can always abut against the upper edge of the guide hole 523 .
当然,在其他实施方式中,第三导磁体60与支撑座52还可以通过卡接结构固定连接。举例来说,第三导磁体60与支撑座52的支架522固定卡接。当杆部51带动支撑座52移动时,支撑座52能够带动第三导磁体60一同移动。Of course, in other embodiments, the third magnetic conductor 60 and the support seat 52 can also be fixedly connected by a snap-fit structure. For example, the third magnetic conductor 60 is fixedly snap-fitted with the bracket 522 of the support seat 52. When the rod 51 drives the support seat 52 to move, the support seat 52 can drive the third magnetic conductor 60 to move together.
如图5和图16所示,密封单元1400还包括金属罩1410,金属罩1410连接于轭铁板13背向绝缘罩11a的一侧,且金属罩1410罩设于轭铁板13上的第三通孔131。金属罩1410与轭铁板13围成一用于容纳电磁铁单元1200的静铁芯和动铁芯1240的腔室,下文将详细说明。As shown in Fig. 5 and Fig. 16, the sealing unit 1400 further includes a metal cover 1410, which is connected to the side of the yoke plate 13 facing away from the insulating cover 11a, and the metal cover 1410 covers the third through hole 131 on the yoke plate 13. The metal cover 1410 and the yoke plate 13 enclose a chamber for accommodating the static iron core and the moving iron core 1240 of the electromagnet unit 1200, which will be described in detail below.
电磁铁单元1200包括线圈架1210、线圈1220、静铁芯、动铁芯1240和复位件1250。线圈架1210呈中空筒状,且采用绝缘材料形成。金属罩1410穿设在线圈架1210内。线圈1220环绕线圈架1210。静铁芯固定设置在金属罩1410内,且部分静铁芯伸入第三通孔131。静铁芯具有穿孔,穿孔与第三通孔131的位置对应设置,用于供杆部51穿设其中。动铁芯1240可移动地设置在金属罩1410内,且与静铁芯相对设置,动铁芯1240连接杆部51,用于当线圈1220通电时,被静铁芯吸引。动铁芯1240与杆部51可以采用螺接、铆接、焊接或其他方式连接。The electromagnet unit 1200 includes a coil frame 1210, a coil 1220, a static iron core, a moving iron core 1240 and a reset member 1250. The coil frame 1210 is in a hollow cylindrical shape and is formed of an insulating material. The metal cover 1410 is inserted into the coil frame 1210. The coil 1220 surrounds the coil frame 1210. The static iron core is fixedly arranged in the metal cover 1410, and part of the static iron core extends into the third through hole 131. The static iron core has a perforation, which is arranged corresponding to the position of the third through hole 131 for the rod 51 to pass therethrough. The moving iron core 1240 is movably arranged in the metal cover 1410 and arranged opposite to the static iron core. The moving iron core 1240 is connected to the rod 51, and is used to be attracted by the static iron core when the coil 1220 is energized. The moving iron core 1240 and the rod 51 can be connected by screwing, riveting, welding or other methods.
复位件1250位于金属罩1410内部,且设置在静铁芯和动铁芯1240之间,用于当线圈1220断电时,使动铁芯1240复位。复位件1250可以为弹簧,并套设于杆部51的外部。The reset member 1250 is located inside the metal cover 1410 and is disposed between the static iron core and the moving iron core 1240 , and is used to reset the moving iron core 1240 when the coil 1220 is powered off. The reset member 1250 can be a spring, and is sleeved on the outside of the rod 51 .
如图6至图9所示,图6示出的是图3中A-A的剖视图,其中省略了陶瓷罩和框片,且已完成超行程。图7示出的是图3中B-B的剖视图,其中省略了陶瓷罩和框片,且已完成超行程。图8示出的是图7中X处的局部放大图。图9示出的是图2的侧视图,其中已完成超行程。As shown in Figures 6 to 9, Figure 6 shows a cross-sectional view of A-A in Figure 3, wherein the ceramic cover and the frame are omitted, and the overtravel has been completed. Figure 7 shows a cross-sectional view of B-B in Figure 3, wherein the ceramic cover and the frame are omitted, and the overtravel has been completed. Figure 8 shows a partial enlarged view of X in Figure 7. Figure 9 shows a side view of Figure 2, wherein the overtravel has been completed.
需要说明的是,图6至图9中示出的是已完成超行程时的状态。在该状态下,可被 认为动触点组件53相对于支撑座52处于第二位置。It should be noted that the state shown in Figures 6 to 9 is when the overtravel has been completed. It is considered that the movable contact assembly 53 is in the second position relative to the support base 52 .
第一导磁体40与第二导磁体55之间形成第一导磁回路,故在第一导磁体40与第二导磁体55之间产生磁吸力。第三导磁体60与第一导磁体40之间形成第二导磁回路,故在第三导磁体60与第一导磁体40之间产生磁吸力。由于第一导磁体40相对于接触容器10是固定设置,因此在通短路电流时,第一导磁体40与第二导磁体55之间以及第三导磁体60与第一导磁体40之间均形成固定式抗短路结构,固定式抗短路结构的保持力是由接触容器10提供。在线圈驱动恒定的前提下,本公开实施例的继电器有效提升了抗短路载流能力的上限。由此可见,第一导磁体40的磁吸力分摊至第二导磁体55和第三导磁体60上。A first magnetic circuit is formed between the first magnet 40 and the second magnet 55, so a magnetic attraction is generated between the first magnet 40 and the second magnet 55. A second magnetic circuit is formed between the third magnet 60 and the first magnet 40, so a magnetic attraction is generated between the third magnet 60 and the first magnet 40. Since the first magnet 40 is fixed relative to the contact container 10, when a short-circuit current is passed, a fixed anti-short-circuit structure is formed between the first magnet 40 and the second magnet 55 and between the third magnet 60 and the first magnet 40, and the holding force of the fixed anti-short-circuit structure is provided by the contact container 10. Under the premise of constant coil drive, the relay of the embodiment of the present disclosure effectively improves the upper limit of the anti-short-circuit current carrying capacity. It can be seen that the magnetic attraction of the first magnet 40 is shared by the second magnet 55 and the third magnet 60.
如图7和图8所示,在动触点组件53相对于支撑座52位于第二位置的状态下(即已完成超行程),第二导磁体55朝向第一导磁体40的第一磁极面552与第三导磁体60朝向第一导磁体40的第二磁极面630齐平。As shown in Figures 7 and 8, when the moving contact assembly 53 is in the second position relative to the support base 52 (i.e., the overtravel has been completed), the first magnetic pole surface 552 of the second magnetic conductor 55 facing the first magnetic conductor 40 is flush with the second magnetic pole surface 630 of the third magnetic conductor 60 facing the first magnetic conductor 40.
也就是说,第一磁极面552与第一导磁体40之间的距离D11等于第二磁极面630与第一导磁体40之间的距离D12。That is, the distance D11 between the first magnetic pole surface 552 and the first magnetic conductor 40 is equal to the distance D12 between the second magnetic pole surface 630 and the first magnetic conductor 40 .
在已完成超行程时,通过将第一磁极面552和第二磁极面630设计为齐平,使得在其他因素(如电流大小、导磁体材料/厚度)保持基本相同的情况下,第二导磁体55和第三导磁体60分摊第一导磁体40的磁吸力基本相等。When the overtravel is completed, by designing the first pole face 552 and the second pole face 630 to be flush, the second magnet 55 and the third magnet 60 share the magnetic attraction force of the first magnet 40 in a substantially equal manner while other factors (such as current size, magnet material/thickness) remain basically the same.
进一步地,第二导磁体55的厚度与第三导磁体60的厚度相等。当然,第二导磁体55的厚度与第三导磁体60的厚度也可以不相等。Furthermore, the thickness of the second magnetic conductor 55 is equal to the thickness of the third magnetic conductor 60. Of course, the thickness of the second magnetic conductor 55 and the thickness of the third magnetic conductor 60 may also be different.
当然,在其他实施方式中,第一磁极面552和第二磁极面630也可以不齐平。例如,第一磁极面552高于第二磁极面630,或第一磁极面552低于第二磁极面630。Of course, in other embodiments, the first magnetic pole surface 552 and the second magnetic pole surface 630 may not be flush. For example, the first magnetic pole surface 552 is higher than the second magnetic pole surface 630 , or the first magnetic pole surface 552 is lower than the second magnetic pole surface 630 .
如图9所示,在已完成超行程的状态下,动触点组件53相对于支撑座52处于第二位置,此时限位块820与限位槽810的止挡壁811间隔设置。As shown in FIG. 9 , in the state where the overtravel has been completed, the movable contact assembly 53 is in the second position relative to the support seat 52 , and at this time, the limit block 820 is spaced apart from the stop wall 811 of the limit groove 810 .
如图10至图13所示,图10示出的是图3中A-A的剖视图,其中省略了陶瓷罩和框片,且第三导磁体优先于第二导磁体移动。图11示出的是图3中B-B的剖视图,其中省略了陶瓷罩和框片,且第三导磁体优先于第二导磁体移动。图12示出的是图11中Y处的局部放大图。图13示出的是图2的侧视图,其中第三导磁体优先于第二导磁体移动。As shown in Figures 10 to 13, Figure 10 shows a cross-sectional view of A-A in Figure 3, wherein the ceramic cover and the frame are omitted, and the third magnetizer moves preferentially over the second magnetizer. Figure 11 shows a cross-sectional view of B-B in Figure 3, wherein the ceramic cover and the frame are omitted, and the third magnetizer moves preferentially over the second magnetizer. Figure 12 shows a partial enlarged view of Y in Figure 11. Figure 13 shows a side view of Figure 2, wherein the third magnetizer moves preferentially over the second magnetizer.
需要说明的是,图10至图13中示出的是动簧片54与静触点引出端20在分断过程中,第三导磁体优先于第二导磁体移动后的状态。在该状态下,动触点组件53可被认为相对于支撑座52处于第一位置。It should be noted that Figures 10 to 13 show the state in which the third magnetic conductor moves before the second magnetic conductor during the disconnection process between the movable spring 54 and the static contact lead-out terminal 20. In this state, the movable contact assembly 53 can be considered to be in the first position relative to the support seat 52.
动簧片54与静触点引出端20在分断过程中,在继电器的动铁芯1240的作用下,推动杆组件50的支撑座52能够先带动第三导磁体60沿着杆部51的轴向向远离第一导磁体40的方向移动,即第三导磁体60优先于第二导磁体55朝着远离第一导磁体40的方向移动。 During the disconnection process between the moving spring piece 54 and the static contact lead-out terminal 20, under the action of the moving iron core 1240 of the relay, the support seat 52 of the push rod assembly 50 can first drive the third magnet 60 to move along the axial direction of the rod portion 51 in the direction away from the first magnet 40, that is, the third magnet 60 moves in the direction away from the first magnet 40 before the second magnet 55.
承上所述,由于第一导磁体40的磁吸力分摊至第二导磁体55和第三导磁体60上,第一导磁体40与第三导磁体60之间存在一部分的磁吸力。As described above, since the magnetic attraction force of the first magnetic conductor 40 is distributed to the second magnetic conductor 55 and the third magnetic conductor 60 , a portion of the magnetic attraction force exists between the first magnetic conductor 40 and the third magnetic conductor 60 .
当第三导磁体60优先于第二导磁体55朝着远离第一导磁体40的方向移动过程中,分断力只需克服第三导磁体60与第一导磁体40之间的一部分磁吸力。随着第三导磁体60的移动,第三导磁体60与第一导磁体40之间磁间距逐渐变大,进而第三导磁体60与第一导磁体40之间的磁吸力进一步变小。When the third magnetizer 60 moves in a direction away from the first magnetizer 40 before the second magnetizer 55, the breaking force only needs to overcome a part of the magnetic attraction between the third magnetizer 60 and the first magnetizer 40. As the third magnetizer 60 moves, the magnetic spacing between the third magnetizer 60 and the first magnetizer 40 gradually increases, and then the magnetic attraction between the third magnetizer 60 and the first magnetizer 40 further decreases.
可以理解的是,在第三导磁体60优先于第二导磁体55移动的过程中,动触点组件53可以看作是相对于支撑座52由第二位置向第一位置移动。It can be understood that, in the process that the third magnetic conductor 60 moves before the second magnetic conductor 55 , the movable contact assembly 53 can be regarded as moving from the second position to the first position relative to the support seat 52 .
随着第三导磁体60的移动,动触点组件53移动至第一位置。之后,支撑座52带动动触点组件53(包括动簧片54和第二导磁体55)向远离第一导磁体40的方向移动。由于第三导磁体60已优先于第二导磁体55朝着远离第一导磁体40的方向移动,且,第三导磁体60与第一导磁体40之间磁间距逐渐变大,因此在动触点组件53向远离第一导磁体40的方向移动时,分断力基本上只需克服第二导磁体55与第一导磁体40之间的磁吸力,即可完成动簧片54与静触点引出端20的分断。As the third magnet 60 moves, the moving contact assembly 53 moves to the first position. Afterwards, the support seat 52 drives the moving contact assembly 53 (including the moving spring 54 and the second magnet 55) to move in a direction away from the first magnet 40. Since the third magnet 60 has moved in a direction away from the first magnet 40 before the second magnet 55, and the magnetic spacing between the third magnet 60 and the first magnet 40 gradually increases, when the moving contact assembly 53 moves in a direction away from the first magnet 40, the breaking force basically only needs to overcome the magnetic attraction between the second magnet 55 and the first magnet 40 to complete the breaking of the moving spring 54 and the static contact lead-out terminal 20.
由此可见,本公开实施例的继电器,第二导磁体55和第三导磁体60位于动簧片54背离第一导磁体40的一侧,在通短路电流时,第一导磁体40与第二导磁体55之间以及第三导磁体60与第一导磁体40之间均形成抗短路结构,有效提升了抗短路载流能力的上限。并且,在动簧片54与静触点引出端20分断的过程中,第三导磁体60优先于第二导磁体55朝着远离第一导磁体40的方向移动,这种分级的分断方式,更有助于完成分断。因此,本公开实施例的继电器在确保抗短路能力的基础上,还能够满足极限分断的要求。It can be seen that in the relay of the embodiment of the present disclosure, the second magnet 55 and the third magnet 60 are located on the side of the moving spring 54 away from the first magnet 40. When a short-circuit current is passed, an anti-short-circuit structure is formed between the first magnet 40 and the second magnet 55, and between the third magnet 60 and the first magnet 40, which effectively improves the upper limit of the anti-short-circuit current carrying capacity. In addition, in the process of disconnecting the moving spring 54 and the static contact lead-out terminal 20, the third magnet 60 moves in a direction away from the first magnet 40 before the second magnet 55. This hierarchical disconnection method is more conducive to completing the disconnection. Therefore, the relay of the embodiment of the present disclosure can meet the requirements of extreme disconnection on the basis of ensuring the anti-short-circuit capability.
如图11和图12所示,在动簧片54与静触点引出端20分断的过程中,且动触点组件53相对于支撑座52处于第一位置时,第三导磁体60与第一导磁体40之间的磁间距D22大于第二导磁体55与第一导磁体40之间的磁间距D21。As shown in Figures 11 and 12, when the moving spring piece 54 is disconnected from the static contact lead-out terminal 20, and the moving contact assembly 53 is in the first position relative to the support seat 52, the magnetic spacing D22 between the third magnetic conductor 60 and the first magnetic conductor 40 is greater than the magnetic spacing D21 between the second magnetic conductor 55 and the first magnetic conductor 40.
如图4和图5所示,本公开实施例的继电器还包括连接件30,连接件30穿设于第二通孔103,且包括第一端31和第二端32,第一端31与接触容器10连接,第二端32与第一导磁体40连接。As shown in FIGS. 4 and 5 , the relay of the embodiment of the present disclosure further includes a connector 30 , which is passed through the second through hole 103 and includes a first end 31 and a second end 32 , wherein the first end 31 is connected to the contact container 10 , and the second end 32 is connected to the first magnetic conductor 40 .
本公开实施例的继电器,第一导磁体40通过连接件30连接接触容器10,而并不直接与接触容器10连接,使得连接过程无遮挡、可视化,既方便操作,又确保连接的可靠性。In the relay of the disclosed embodiment, the first magnetic conductor 40 is connected to the contact container 10 through the connecting piece 30, but is not directly connected to the contact container 10, so that the connection process is unobstructed and visible, which is convenient for operation and ensures the reliability of the connection.
进一步地,第一通孔102和第二通孔103均开设于陶瓷罩11的顶壁111上,且连接件30的第一端31与顶壁111的外壁面连接。Furthermore, the first through hole 102 and the second through hole 103 are both formed on the top wall 111 of the ceramic cover 11 , and the first end 31 of the connecting member 30 is connected to the outer wall surface of the top wall 111 .
顶壁111的外壁面中,位于第一通孔102的周缘设有第一金属化层113,位于第二通孔103的周缘设有第二金属化层114。静触点引出端20通过第一金属化层113与顶壁111相焊接,连接件30的第一端31通过第二金属化层114与顶壁111相焊接。 In the outer wall surface of the top wall 111, a first metallization layer 113 is provided at the periphery of the first through hole 102, and a second metallization layer 114 is provided at the periphery of the second through hole 103. The static contact lead-out terminal 20 is welded to the top wall 111 through the first metallization layer 113, and the first end 31 of the connector 30 is welded to the top wall 111 through the second metallization layer 114.
相较于陶瓷罩11的内壁面,陶瓷罩11的顶壁111的外壁面更容易形成焊接平面。并且,由于陶瓷罩11的顶壁111需要设置静触点引出端20,而静触点引出端20与顶壁111焊接时,也需要在第一通孔102的周缘设置金属化层,故在加工第一通孔102的第一金属化层113时,一并将第二通孔103的第二金属化层114加工。因此,通过将连接件30焊接在陶瓷罩11的顶壁111的外壁面,可仅在顶壁111的外壁面加工金属化层,而无需在顶壁111的内壁面加工金属化层,既方便加工,又简化了加工步骤。Compared with the inner wall surface of the ceramic cover 11, the outer wall surface of the top wall 111 of the ceramic cover 11 is easier to form a welding plane. In addition, since the top wall 111 of the ceramic cover 11 needs to be provided with a static contact lead-out terminal 20, and when the static contact lead-out terminal 20 is welded to the top wall 111, a metallization layer also needs to be provided on the periphery of the first through hole 102, so when processing the first metallization layer 113 of the first through hole 102, the second metallization layer 114 of the second through hole 103 is processed at the same time. Therefore, by welding the connector 30 to the outer wall surface of the top wall 111 of the ceramic cover 11, the metallization layer can be processed only on the outer wall surface of the top wall 111, without processing the metallization layer on the inner wall surface of the top wall 111, which is convenient for processing and simplifies the processing steps.
第一导磁体40与顶壁111的内壁面间隔设置。通过第一导磁体40与顶壁111的内壁面间隔设置,使得第一导磁体40与顶壁111的内壁面之间具有一间隙。由于第一导磁体40并不与顶壁111的内壁面直接接触,故第一导磁体40的设置并不影响一对静触点引出端20的爬电距离。The first magnetic conductor 40 is spaced apart from the inner wall surface of the top wall 111. The first magnetic conductor 40 is spaced apart from the inner wall surface of the top wall 111, so that there is a gap between the first magnetic conductor 40 and the inner wall surface of the top wall 111. Since the first magnetic conductor 40 is not in direct contact with the inner wall surface of the top wall 111, the provision of the first magnetic conductor 40 does not affect the creepage distance of the pair of static contact lead-out terminals 20.
顶壁111和侧壁112为分体结构,且通过焊接相连。The top wall 111 and the side wall 112 are separate structures and are connected by welding.
可以理解的是,通过将陶瓷罩11设计为顶壁111和侧壁112的分体结构,更方便连接件30与顶壁111的连接。当然,顶壁111和侧壁112之间还可以通过粘接。It is understandable that by designing the ceramic cover 11 as a split structure of the top wall 111 and the side wall 112, it is more convenient to connect the connector 30 to the top wall 111. Of course, the top wall 111 and the side wall 112 can also be bonded.
具体来说,由于顶壁111为片状,片状结构更容易在顶壁111上加工第一通孔102、第二通孔103、第一金属化层113和第二金属化层114。进一步地,片状结构也更容易实现连接件30和顶壁111以及静触点引出端20和顶壁111的焊接。Specifically, since the top wall 111 is in sheet shape, the sheet structure makes it easier to process the first through hole 102, the second through hole 103, the first metallization layer 113, and the second metallization layer 114 on the top wall 111. Furthermore, the sheet structure also makes it easier to weld the connector 30 and the top wall 111, and the static contact lead-out terminal 20 and the top wall 111.
当然,顶壁111和侧壁112也可以为一体结构。Of course, the top wall 111 and the side wall 112 may also be an integral structure.
连接件30的第二端32与第一导磁体40的连接方式可以有多种实施方式,例如焊接、铆接、胶接等。There are many ways to connect the second end 32 of the connector 30 and the first magnetic conductor 40, such as welding, riveting, gluing, etc.
第一导磁体40包括多片叠置的导磁片41,多片导磁片41与连接件30的第二端32连接。各导磁片41开设有开孔411,连接件30穿设于开孔411,且与位于最下方的导磁片41铆接。The first magnetic conductor 40 includes a plurality of stacked magnetic conductive sheets 41 connected to the second end 32 of the connector 30. Each magnetic conductive sheet 41 has an opening 411, and the connector 30 is inserted through the opening 411 and riveted to the bottommost magnetic conductive sheet 41.
当然,当第一导磁体40包括多片叠置的导磁片41时,位于最下方的导磁片41的开孔411还可以为盲孔,而其余导磁片41的开孔411为通孔。连接件30穿设于其余导磁片41的各个开孔411,且连接件30的第二端伸入位于最下方的导磁片41的盲孔内,并与该导磁片41相焊接。Of course, when the first magnetic conductive body 40 includes multiple stacked magnetic conductive sheets 41, the opening 411 of the bottom magnetic conductive sheet 41 can also be a blind hole, while the openings 411 of the remaining magnetic conductive sheets 41 are through holes. The connecting member 30 is inserted through each opening 411 of the remaining magnetic conductive sheets 41, and the second end of the connecting member 30 extends into the blind hole of the bottom magnetic conductive sheet 41 and is welded to the magnetic conductive sheet 41.
此外,当第一导磁体40为一片时,第一导磁体40设有开孔411,该开孔411可以为通孔,也可以为盲孔。当开孔411为通孔时,连接件30穿过开孔411后,与第一导磁体40相铆接。当开孔411为盲孔时,盲孔内可以设置焊料,连接件30的第二端32伸入盲孔内,并与第一导磁体40焊接。In addition, when the first magnetic conductor 40 is a single piece, the first magnetic conductor 40 is provided with an opening 411, which can be a through hole or a blind hole. When the opening 411 is a through hole, the connector 30 passes through the opening 411 and is riveted to the first magnetic conductor 40. When the opening 411 is a blind hole, solder can be provided in the blind hole, and the second end 32 of the connector 30 extends into the blind hole and is welded to the first magnetic conductor 40.
作为一示例,当短路电流达到10kA以上时,需要增大第一导磁体40的厚度,以产生更大的磁吸力,进而确保第一导磁体40和第二导磁体55以及第一导磁体40和第三导磁体60之间的磁吸力能够克服短路电流产生的斥力,防止动簧片54与静触点引出端20弹开。然而,厚度较大的第一导磁体40的成本高,且与陶瓷罩11的连接难度较大。As an example, when the short-circuit current reaches 10kA or more, the thickness of the first magnetizer 40 needs to be increased to generate a greater magnetic attraction, thereby ensuring that the magnetic attraction between the first magnetizer 40 and the second magnetizer 55 and the first magnetizer 40 and the third magnetizer 60 can overcome the repulsion generated by the short-circuit current and prevent the movable spring 54 from bouncing off the static contact lead-out terminal 20. However, the first magnetizer 40 with a larger thickness is more expensive and more difficult to connect to the ceramic cover 11.
本实施例中,由于第一导磁体40通过连接件30与接触容器10连接,故第一导磁 体40可以包括多片叠置的导磁片41,且通过连接件30穿设多片导磁片41的第二通孔103进行连接,通过增加厚度较薄的导磁片41的数量,来增大第一导磁体40的整体厚度。一方面,导磁片41的厚度较薄,可以采用薄的带料制成,故物料成本较低,且易操作。另一方面,可根据短路电流的大小,灵活调整导磁片41的数量。In this embodiment, since the first magnetic conductor 40 is connected to the contact container 10 through the connecting member 30, the first magnetic conductor The body 40 may include a plurality of stacked magnetic conductive sheets 41, and the plurality of magnetic conductive sheets 41 are connected by the second through holes 103 provided by the connector 30, and the overall thickness of the first magnetic conductive body 40 is increased by increasing the number of thinner magnetic conductive sheets 41. On the one hand, the magnetic conductive sheets 41 are thinner and can be made of thin strips, so the material cost is low and easy to operate. On the other hand, the number of magnetic conductive sheets 41 can be flexibly adjusted according to the size of the short-circuit current.
如图15所示,图15示出的是第一导磁体固定连接于固定架的示意图。当然,在其他实施方式中,第一导磁体40相对于接触容器10固定设置的方式,除了上述第一导磁体40固定连接于陶瓷罩11上,第一导磁体40还可以固定连接于一固定架70上。具体来说,继电器还包括固定架70,固定架70设于接触腔室101内,且固定连接于轭铁板13。第一导磁体40固定连接于该固定架70。As shown in FIG. 15 , FIG. 15 is a schematic diagram showing that the first magnetic conductor is fixedly connected to the fixing frame. Of course, in other embodiments, the first magnetic conductor 40 is fixedly arranged relative to the contact container 10. In addition to the first magnetic conductor 40 being fixedly connected to the ceramic cover 11, the first magnetic conductor 40 can also be fixedly connected to a fixing frame 70. Specifically, the relay further includes a fixing frame 70, which is disposed in the contact chamber 101 and fixedly connected to the yoke iron plate 13. The first magnetic conductor 40 is fixedly connected to the fixing frame 70.
可以理解的是,本公开提供的各个实施例/实施方式在不产生矛盾的情况下可以相互组合,此处不再一一举例说明。It can be understood that the various embodiments/implementations provided in the present disclosure can be combined with each other without causing any contradiction, and they will not be illustrated one by one here.
在发明实施例中,术语“第一”、“第二”、“第三”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“一对”、“一”仅用于引出技术特征,而不应理解为是对该技术特征的具体数量的限定,除非另有明确的限定;术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在发明实施例中的具体含义。In the embodiments of the invention, the terms "first", "second" and "third" are only used for descriptive purposes and should not be understood as indicating or implying relative importance; the terms "a pair" and "one" are only used to introduce technical features and should not be understood as limiting the specific quantity of the technical features, unless otherwise clearly defined; the term "multiple" refers to two or more, unless otherwise clearly defined. Terms such as "installed", "connected", "connected", and "fixed" should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the invention can be understood according to specific circumstances.
发明实施例的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述发明实施例和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对发明实施例的限制。In the description of the embodiments of the invention, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "left", "right", "front", "back", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore, cannot be understood as a limitation on the embodiments of the invention.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于发明实施例的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the invention embodiment. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
以上仅为发明实施例的优选实施例而已,并不用于限制发明实施例,对于本领域的技术人员来说,发明实施例可以有各种更改和变化。凡在发明实施例的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在发明实施例的保护范围之内。The above are only preferred embodiments of the invention embodiments, and are not intended to limit the invention embodiments. For those skilled in the art, the invention embodiments may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the invention embodiments shall be included in the protection scope of the invention embodiments.
应可理解的是,本公开不将其应用限制到本说明书提出的部件的详细结构和布置方式。本公开能够具有其他实施方式,并且能够以多种方式实现并且执行。前述变形形式和修改形式落在本公开的范围内。应可理解的是,本说明书公开和限定的本公开延伸到文中和/或附图中提到或明显的两个或两个以上单独特征的所有可替代组合。所有这些不同的组合构成本公开的多个可替代方面。本说明书所述的实施方式说明了已知用于实现本公开的最佳方式,并且将使本领域技术人员能够利用本公开。 It should be understood that the present disclosure does not limit its application to the detailed structure and arrangement of the components proposed in this specification. The present disclosure can have other embodiments and can be implemented and executed in a variety of ways. The aforementioned variations and modifications fall within the scope of the present disclosure. It should be understood that the present disclosure disclosed and defined in this specification extends to all alternative combinations of two or more individual features mentioned or evident in the text and/or the drawings. All these different combinations constitute multiple alternative aspects of the present disclosure. The embodiments described in this specification illustrate the best mode known for implementing the present disclosure and will enable those skilled in the art to utilize the present disclosure.

Claims (16)

  1. 一种继电器,其特征在于,包括:A relay, characterized in that it comprises:
    接触容器,具有接触腔室;a contact container having a contact chamber;
    一对静触点引出端,连接于所述接触容器,且所述静触点引出端的至少部分位于所述接触腔室内;a pair of static contact lead-out terminals connected to the contact container, and at least a portion of the static contact lead-out terminals is located in the contact chamber;
    第一导磁体,设于所述接触腔室内,且相对于所述接触容器固定设置;A first magnetic conductor is disposed in the contact chamber and fixed relative to the contact container;
    推动杆组件,包括杆部和支撑座,所述杆部相对于所述接触容器沿所述杆部的轴向可移动,所述支撑座设置在所述杆部沿轴向的一端,且至少部分伸入所述接触腔室;A push rod assembly, comprising a rod portion and a support seat, wherein the rod portion is movable relative to the contact container along the axial direction of the rod portion, and the support seat is arranged at one end of the rod portion along the axial direction and at least partially extends into the contact chamber;
    动触点组件,相对于所述支撑座沿着所述杆部的轴向可移动,所述动触点组件包括动簧片和第二导磁体,所述动簧片的两端用于与一对所述静触点引出端接触或分离,沿所述杆部的轴向,所述第一导磁体位于所述动簧片朝向所述静触点引出端的一侧,所述第二导磁体固定连接于所述动簧片背离所述第一导磁体的一侧,所述第二导磁体用于与所述第一导磁体形成第一导磁回路;以及A moving contact assembly is movable relative to the support seat along the axial direction of the rod portion, the moving contact assembly comprises a moving spring and a second magnetic conductor, the two ends of the moving spring are used to contact or separate with a pair of the static contact lead-out ends, along the axial direction of the rod portion, the first magnetic conductor is located on the side of the moving spring facing the static contact lead-out ends, the second magnetic conductor is fixedly connected to the side of the moving spring away from the first magnetic conductor, and the second magnetic conductor is used to form a first magnetic conductive loop with the first magnetic conductor; and
    第三导磁体,连接于所述支撑座,且位于所述动簧片背离所述第一导磁体的一侧,并沿所述杆部的轴向可移动地设置于所述接触腔室内,所述第三导磁体用于与所述第一导磁体形成第二导磁回路;A third magnetic conductor is connected to the support seat and is located on a side of the movable spring sheet away from the first magnetic conductor, and is movably disposed in the contact chamber along the axial direction of the rod portion, and the third magnetic conductor is used to form a second magnetic circuit with the first magnetic conductor;
    其中,在所述动簧片与所述静触点引出端分断的过程中,所述第三导磁体优先于所述第二导磁体朝着远离所述第一导磁体的方向移动。Wherein, during the process of disconnection between the movable spring piece and the static contact lead-out terminal, the third magnetic conductor moves in a direction away from the first magnetic conductor before the second magnetic conductor.
  2. 根据权利要求1所述的继电器,其特征在于,所述动触点组件相对于所述支撑座,沿着所述杆部的轴向、在靠近所述静触点引出端的第一位置和远离所述静触点引出端的第二位置之间可移动;The relay according to claim 1, characterized in that the movable contact assembly is movable relative to the support seat along the axial direction of the rod portion between a first position close to the static contact lead-out terminal and a second position away from the static contact lead-out terminal;
    所述继电器还包括第一弹性件,设于所述支撑座和所述动触点组件之间,用于向所述动触点组件施加朝向所述第一位置的弹性力。The relay further comprises a first elastic member, which is disposed between the support seat and the moving contact assembly and is used for applying an elastic force toward the first position to the moving contact assembly.
  3. 根据权利要求2所述的继电器,其特征在于,在所述第二位置,所述第二导磁体朝向所述第一导磁体的磁极面与所述第三导磁体朝向所述第一导磁体的磁极面齐平。The relay according to claim 2 is characterized in that, in the second position, the magnetic pole surface of the second magnetic conductor facing the first magnetic conductor is flush with the magnetic pole surface of the third magnetic conductor facing the first magnetic conductor.
  4. 根据权利要求2所述的继电器,其特征在于,在所述动簧片与所述静触点引出端分断的过程中,且所述动触点组件相对于所述支撑座处于所述第一位置时的状态下,所述第三导磁体与所述第一导磁体之间的磁间距大于所述第二导磁体与所述第一导磁体之间的磁间距。The relay according to claim 2 is characterized in that, during the process of disconnection between the moving reed and the static contact lead-out terminal, and when the moving contact assembly is in the first position relative to the support seat, the magnetic spacing between the third magnetic conductor and the first magnetic conductor is greater than the magnetic spacing between the second magnetic conductor and the first magnetic conductor.
  5. 根据权利要求2所述的继电器,其特征在于,所述动触点组件与所述支撑座通过限位结构可移动连接,所述限位结构用于限制所述动触点组件相对于所述支撑座在所述第一位置和所述第二位置之间移动;所述限位结构包括:The relay according to claim 2, characterized in that the movable contact assembly is movably connected to the support seat via a limiting structure, and the limiting structure is used to limit the movement of the movable contact assembly relative to the support seat between the first position and the second position; the limiting structure comprises:
    限位槽,设于所述动触点组件和所述支撑座的其中一个上,所述限位槽沿所述杆部的轴向延伸;所述限位槽的槽壁靠近所述静触点引出端的一端具有止挡壁;以及 A limiting groove is provided on one of the moving contact assembly and the supporting seat, the limiting groove extends along the axial direction of the rod; a groove wall of the limiting groove has a stop wall at one end close to the static contact lead-out end; and
    限位块,设于所述动触点组件和所述支撑座的另一个上,所述限位块与所述限位槽可滑动配合,且在所述第一位置,所述止挡壁止挡于所述限位块。A limit block is arranged on the other of the moving contact assembly and the support seat, the limit block is slidably matched with the limit groove, and in the first position, the stop wall stops at the limit block.
  6. 根据权利要求5所述的继电器,其特征在于,在所述第一位置,所述限位块与所述限位槽的侧壁之间具有第一间隙;The relay according to claim 5, characterized in that, in the first position, there is a first gap between the limiting block and the side wall of the limiting groove;
    在所述第二位置,所述限位块与所述限位槽的侧壁之间具有第二间隙;In the second position, a second gap is provided between the limiting block and the side wall of the limiting groove;
    所述第一间隙小于所述第二间隙。The first gap is smaller than the second gap.
  7. 根据权利要求5所述的继电器,其特征在于,所述限位块设于所述第二导磁体上,所述限位槽设于所述支撑座。The relay according to claim 5 is characterized in that the limit block is arranged on the second magnetic conductor, and the limit groove is arranged on the support seat.
  8. 根据权利要求7所述的继电器,其特征在于,所述支撑座包括:The relay according to claim 7, characterized in that the support base comprises:
    底座,连接于所述杆部的轴向一端,所述第一弹性件的一端抵接于所述底座,另一端抵接于所述动触点组件;以及A base connected to one axial end of the rod, one end of the first elastic member abuts against the base, and the other end abuts against the moving contact assembly; and
    支架,连接于所述底座,所述限位槽设于所述支架上。The bracket is connected to the base, and the limiting groove is arranged on the bracket.
  9. 根据权利要求2所述的继电器,其特征在于,所述第三导磁体具有穿孔,所述第一弹性件穿设于所述穿孔。The relay according to claim 2 is characterized in that the third magnetic conductor has a through hole, and the first elastic member is inserted into the through hole.
  10. 根据权利要求1所述的继电器,其特征在于,所述第二导磁体的厚度与所述第三导磁体的厚度相等。The relay according to claim 1, characterized in that the thickness of the second magnetic conductor is equal to the thickness of the third magnetic conductor.
  11. 根据权利要求1至10任一项所述的继电器,其特征在于,所述接触容器还具有一对第一通孔和一第二通孔,所述第一通孔和所述第二通孔均连通于所述接触腔室;一对所述静触点引出端一一对应地穿设于一对所述第一通孔;The relay according to any one of claims 1 to 10, characterized in that the contact container further has a pair of first through holes and a second through hole, the first through hole and the second through hole are both connected to the contact chamber; a pair of the static contact lead terminals are correspondingly arranged in the pair of the first through holes;
    所述继电器还包括连接件,所述连接件穿设于所述第二通孔,所述连接件包括第一端和第二端,所述第一端与所述接触容器连接,所述第二端与所述第一导磁体连接。The relay further includes a connecting member, the connecting member is inserted into the second through hole, the connecting member includes a first end and a second end, the first end is connected to the contact container, and the second end is connected to the first magnetic conductor.
  12. 根据权利要求11所述的继电器,其特征在于,所述接触容器包括:The relay according to claim 11, characterized in that the contact container comprises:
    轭铁板;以及yoke iron plate; and
    绝缘罩,连接于所述轭铁板;An insulating cover connected to the yoke iron plate;
    其中,所述第一通孔和所述第二通孔开设于所述绝缘罩,所述连接件的第一端与所述绝缘罩的外壁面连接。The first through hole and the second through hole are formed in the insulating cover, and the first end of the connecting member is connected to the outer wall surface of the insulating cover.
  13. 根据权利要求12所述的继电器,其特征在于,所述绝缘罩包括陶瓷罩和框片,所述陶瓷罩包括所述顶壁和所述侧壁,所述侧壁的另一端通过所述框片连接于所述轭铁板;The relay according to claim 12, characterized in that the insulating cover comprises a ceramic cover and a frame sheet, the ceramic cover comprises the top wall and the side wall, and the other end of the side wall is connected to the yoke plate through the frame sheet;
    所述顶壁的外壁面中,位于所述第一通孔的周缘设有第一金属化层,位于所述第二通孔的周缘设有第二金属化层;In the outer wall surface of the top wall, a first metallization layer is provided at the periphery of the first through hole, and a second metallization layer is provided at the periphery of the second through hole;
    所述静触点引出端通过所述第一金属化层与所述顶壁相焊接,所述连接件的第一端通过所述第二金属化层与所述顶壁相焊接。The static contact lead-out terminal is welded to the top wall through the first metallization layer, and the first end of the connector is welded to the top wall through the second metallization layer.
  14. 根据权利要求12所述的继电器,其特征在于,所述第一导磁体与所述顶壁的内壁面间隔设置。The relay according to claim 12, characterized in that the first magnetic conductor is spaced apart from the inner wall surface of the top wall.
  15. 根据权利要求11所述的继电器,其特征在于,所述第一导磁体包括多片叠置的导 磁片,多片所述导磁片与所述连接件的第二端连接。The relay according to claim 11, characterized in that the first magnetic conductor comprises a plurality of stacked magnetic conductors. Magnetic sheet, a plurality of magnetic conductive sheets are connected to the second end of the connecting member.
  16. 根据权利要求1至10任一项所述的继电器,其特征在于,所述接触容器包括:The relay according to any one of claims 1 to 10, characterized in that the contact container comprises:
    轭铁板;以及yoke iron plate; and
    绝缘罩,连接于所述轭铁板;An insulating cover connected to the yoke iron plate;
    所述继电器还包括固定架,所述固定架设于所述接触腔室内,且固定连接于所述轭铁板,所述第一导磁体固定连接于所述固定架。 The relay further includes a fixing frame, which is disposed in the contact chamber and fixedly connected to the yoke plate, and the first magnetic conductor is fixedly connected to the fixing frame.
PCT/CN2023/123423 2022-10-12 2023-10-08 Relay WO2024078421A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202211249001.0A CN117912900A (en) 2022-10-12 2022-10-12 Relay device
CN202211249001.0 2022-10-12

Publications (1)

Publication Number Publication Date
WO2024078421A1 true WO2024078421A1 (en) 2024-04-18

Family

ID=90668845

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2023/123423 WO2024078421A1 (en) 2022-10-12 2023-10-08 Relay

Country Status (2)

Country Link
CN (1) CN117912900A (en)
WO (1) WO2024078421A1 (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012199122A (en) * 2011-03-22 2012-10-18 Panasonic Corp Relay device
CN216528650U (en) * 2021-12-01 2022-05-13 昆山国力源通新能源科技有限公司 Anti-short-circuit current contact structure
CN217158052U (en) * 2022-04-19 2022-08-09 厦门宏发电力电器有限公司 Relay device
CN218385043U (en) * 2022-10-12 2023-01-24 厦门宏发电力电器有限公司 Relay device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012199122A (en) * 2011-03-22 2012-10-18 Panasonic Corp Relay device
CN216528650U (en) * 2021-12-01 2022-05-13 昆山国力源通新能源科技有限公司 Anti-short-circuit current contact structure
CN217158052U (en) * 2022-04-19 2022-08-09 厦门宏发电力电器有限公司 Relay device
CN218385043U (en) * 2022-10-12 2023-01-24 厦门宏发电力电器有限公司 Relay device

Also Published As

Publication number Publication date
CN117912900A (en) 2024-04-19

Similar Documents

Publication Publication Date Title
JP5809443B2 (en) Contact mechanism and electromagnetic contactor using the same
US20180061600A1 (en) Electromagnetic relay
WO2012060090A1 (en) Relay
CN218385019U (en) Relay device
CN102449720A (en) Electromagnetic trip device
US20150170857A1 (en) Electromagnetic actuator for a medium voltage vacuum circuit breaker
WO2024078418A1 (en) Relay
CN218385043U (en) Relay device
WO2024078424A1 (en) Relay
CN218730704U (en) Relay with a movable contact
WO2024078421A1 (en) Relay
US11515113B2 (en) Contact device
CN218385036U (en) Zxfoom
CN218385037U (en) Relay with a movable contact
CN218385042U (en) Relay with a movable contact
CN218631843U (en) Relay with a movable contact
CN218385018U (en) Relay with a movable contact
WO2024078455A1 (en) Relay
WO2024078542A1 (en) Relay
WO2024078543A1 (en) Relay
WO2024078423A1 (en) Relay
CN219497658U (en) Relay device
WO2024078461A1 (en) Relay
CN220963164U (en) Relay device
CN219497657U (en) Relay device