WO2024072340A1 - Flexible photovoltaic membrane sandwich panel production system and production method - Google Patents

Flexible photovoltaic membrane sandwich panel production system and production method Download PDF

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Publication number
WO2024072340A1
WO2024072340A1 PCT/TR2022/051227 TR2022051227W WO2024072340A1 WO 2024072340 A1 WO2024072340 A1 WO 2024072340A1 TR 2022051227 W TR2022051227 W TR 2022051227W WO 2024072340 A1 WO2024072340 A1 WO 2024072340A1
Authority
WO
WIPO (PCT)
Prior art keywords
sandwich panel
laminator
cutting
panel
conveyor
Prior art date
Application number
PCT/TR2022/051227
Other languages
French (fr)
Inventor
Emin Orkun ÖZ
Original Assignee
Assan Panel Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Assan Panel Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ filed Critical Assan Panel Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
Publication of WO2024072340A1 publication Critical patent/WO2024072340A1/en

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00—Supporting structures for PV modules
    • H02S20/20—Supporting structures directly fixed to an immovable object
    • H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00—Roofs; Roof construction with regard to insulation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H01L31/048—Encapsulation of modules
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00—Electrical equipment
    • B32B2457/12—Photovoltaic modules
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers

Definitions

  • the invention relates to a sandwich panel production system making production of laminated roof and wall panel sandwich form.
  • the invention particularly relates to panel production system making production of roof and wall panel laminated in flexible solar membrane coated in sandwich form.
  • Sandwich Panel is a composite roof and wall coating material manufactured by filling PUR (polyurethane), PIR (Polyisocyanurate) or rock wool filling material of various thickness and density in between two coat painted galvanized sheet or aluminium plate.
  • PUR polyurethane
  • PIR Polyisocyanurate
  • rock wool filling material of various thickness and density in between two coat painted galvanized sheet or aluminium plate.
  • Polyurethane, polyisocyanurate or rock wool is used as insulation material.
  • Sandwich panel undergoes set out processes in production line and end product is obtained. These processes in the most basic form comprises rolling forming unit, lamination unit and cutting unit.
  • Application coded PL420860A1 in Polish patent literature relates to method for production of a modular sheet plate with an integrated photovoltaic panel.
  • Flat sheet metal is cold profiled to obtain a module comprising at least a separate roof sheet metal and is connected to at least one separate roof in the module by at least one photovoltaic panel.
  • a cooling space is extruded and in the step of connecting photovoltaic panel, photovoltaic panel is bonded to separate roof metal sheet in removable manner.
  • the invention aims to solve above mentioned problems, eliminate all disadvantages and bring additional advantages to the structure.
  • Primary purpose of the invention is to bond photovoltaic membrane on continuous line incessantly on sandwich panels during production of sandwich panels.
  • the benefit obtained with the invention is the production of flexible membrane coated solar panel production faster and in a shorter time when compared to manual mounting.
  • a panel production system comprising a laminator applying filling material between two metal sheets in sandwich panel production, providing lamination of upper and lower sheet with filling material after the said application, a laminator conveyor providing motion of sandwich panels laminated in sandwich by the laminator in the line, cutting machine cutting sandwich panel in proper length, cutting conveyor carrying sandwich panel to cutting machine characterized by comprising; Unrolling machine providing binding photovoltaic membrane to sandwich panel, opening photovoltaic membrane roller by rotating and sending photovoltaic membrane to production line by means of such opening, press unit consisting of press roller providing binding of photovoltaic membrane to sandwich panel.
  • Figure 1 is diametric and side views of panel production system. REFERENCE NUMBERS
  • Panel production system (1) is a system integrating sandwich panel (2) to photovoltaic membrane (3) and in the most general form consists of laminator unit (10), compressing unit (20) and cutting unit (30).
  • Laminator unit (10) comprises a laminator (11) and laminator conveyor (12).
  • Laminator (11) is the machine providing lamination of PUR (polyurethane), PIR (polyizociyanurate) or rock wool applied between two metals in roof and facade panel (2) production.
  • Laminator conveyor (12) is a pulley machine providing movement of panels (2) laminated by Laminator (11) in sandwich form in the line.
  • Compressing unit (20) is the unit providing binding of photovoltaic membrane (3) to sandwich panel (2) and comprises unrolling machine (21) and compressing roller (22).
  • Photovoltaic membrane (3) is made from material having flexibility feature.
  • Unrolling machine (21) is the structure rotating and opening the photovoltaic membrane (3) and giving photovoltaic membrane (3) to the line.
  • Compressing roller (22) is the equipment providing binding of photovoltaic membrane (3) to the sandwich panel (2) and makes double side compressing for good binding of photovoltaic membrane (3) to the panel (2).
  • Cutting unit (30) comprises cutting machine (31) and cutting conveyor (32).
  • Cutting machine (31) is the machine cutting the sandwich panel (2) in proper length together with photovoltaic membrane (3) bound onto the panel (2) laminated in sandwich form.
  • Cutting conveyor (32) is the equipment carrying the sandwich panel (2) to cutting machine (31) together with photovoltaic membrane (3) bound onto the panel (2) laminated in sandwich form.
  • Unrolling machine (21) unrolls photovoltaic membrane (3) and opens towards compressing roller (22) from between sandwich panel (2) and laminator conveyor (12).
  • Compressing roller (22) applies compression to bind photovoltaic membrane (3) to the panel (2) laminated in sandwich form and prevents removal from laminator conveyor (12).
  • Production process of photovoltaic membrane (3) coated sandwich panel (2) is completed after cutting of sandwich panel (2) in cutting machine (31) in proper sizes and moving towards cooling line by cutting conveyor (32).

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Architecture (AREA)
  • Electromagnetism (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Photovoltaic Devices (AREA)

Abstract

Invention relates to a panel production system (1) comprising laminator unit (10) applying filling material between two metal sheets in sandwich panel (2) production and providing lamination of sheets forming sandwich panel with said application and filling materials, cutting unit (30) cutting sandwich panel (2) in proper size, compressing unit (20) providing binding of photovoltaic membrane (3) to sandwich panel (2), and a production method for it.

Description

FLEXIBLE PHOTOVOLTAIC MEMBRANE SANDWICH PANEL PRODUCTION SYSTEM
AND PRODUCTION METHOD
Technical Field
The invention relates to a sandwich panel production system making production of laminated roof and wall panel sandwich form.
The invention particularly relates to panel production system making production of roof and wall panel laminated in flexible solar membrane coated in sandwich form.
Prior Art
Sandwich Panel is a composite roof and wall coating material manufactured by filling PUR (polyurethane), PIR (Polyisocyanurate) or rock wool filling material of various thickness and density in between two coat painted galvanized sheet or aluminium plate. Polyurethane, polyisocyanurate or rock wool is used as insulation material.
Sandwich panel undergoes set out processes in production line and end product is obtained. These processes in the most basic form comprises rolling forming unit, lamination unit and cutting unit.
In the applications in the present state of art, photovoltaic membrane panels are manually bonded onto produced sandwich panels. In this method workmanship cost and time spent is too much. In addition, material loss may occur as a result of mis-mounting.
There are some applications concerning photovoltaic membrane sandwich panel production system in the foreign patent literature.
Application coded PL420860A1 in Polish patent literature relates to method for production of a modular sheet plate with an integrated photovoltaic panel. Flat sheet metal is cold profiled to obtain a module comprising at least a separate roof sheet metal and is connected to at least one separate roof in the module by at least one photovoltaic panel. In the step of forming cold profile, where photovoltaic panel is connected to at least one single roof metal sheet, a cooling space is extruded and in the step of connecting photovoltaic panel, photovoltaic panel is bonded to separate roof metal sheet in removable manner.
As a result, the because of existence the said problems mentioned above and failure to provide solutions, it has been necessary to make a development in the related art.
Purpose of The Invention
The invention aims to solve above mentioned problems, eliminate all disadvantages and bring additional advantages to the structure.
Primary purpose of the invention is to bond photovoltaic membrane on continuous line incessantly on sandwich panels during production of sandwich panels.
The benefit obtained with the invention is the production of flexible membrane coated solar panel production faster and in a shorter time when compared to manual mounting.
In order to achieve above mentioned purposes, the invention;
A panel production system comprising a laminator applying filling material between two metal sheets in sandwich panel production, providing lamination of upper and lower sheet with filling material after the said application, a laminator conveyor providing motion of sandwich panels laminated in sandwich by the laminator in the line, cutting machine cutting sandwich panel in proper length, cutting conveyor carrying sandwich panel to cutting machine characterized by comprising; Unrolling machine providing binding photovoltaic membrane to sandwich panel, opening photovoltaic membrane roller by rotating and sending photovoltaic membrane to production line by means of such opening, press unit consisting of press roller providing binding of photovoltaic membrane to sandwich panel.
The structural and characteristic features and working principle and advantages provided by the invention will be understood better in the figures given below and the detailed description by reference to the figures. Therefore, the assessment should be made based on the figures and taking into account the detailed description.
Brief Description of Figures
Figure 1 is diametric and side views of panel production system. REFERENCE NUMBERS
1. Panel production system
2. Sandwich panel
3. Photovoltaic membrane
10. Laminator unit
11. Laminator
12. Laminator conveyor
20. Compressing unit
21. Unrolling machine
22. Compressing roller
30. Cutting unit
31. Cutting machine
32. Cutting conveyor
Detailed Description of The Invention
Panel production system (1) is a system integrating sandwich panel (2) to photovoltaic membrane (3) and in the most general form consists of laminator unit (10), compressing unit (20) and cutting unit (30).
Laminator unit (10) comprises a laminator (11) and laminator conveyor (12).
Laminator (11) is the machine providing lamination of PUR (polyurethane), PIR (polyizociyanurate) or rock wool applied between two metals in roof and facade panel (2) production.
Laminator conveyor (12) is a pulley machine providing movement of panels (2) laminated by Laminator (11) in sandwich form in the line.
Compressing unit (20) is the unit providing binding of photovoltaic membrane (3) to sandwich panel (2) and comprises unrolling machine (21) and compressing roller (22). Photovoltaic membrane (3) is made from material having flexibility feature.
Unrolling machine (21) is the structure rotating and opening the photovoltaic membrane (3) and giving photovoltaic membrane (3) to the line. Compressing roller (22) is the equipment providing binding of photovoltaic membrane (3) to the sandwich panel (2) and makes double side compressing for good binding of photovoltaic membrane (3) to the panel (2).
Cutting unit (30) comprises cutting machine (31) and cutting conveyor (32).
Cutting machine (31) is the machine cutting the sandwich panel (2) in proper length together with photovoltaic membrane (3) bound onto the panel (2) laminated in sandwich form.
Cutting conveyor (32) is the equipment carrying the sandwich panel (2) to cutting machine (31) together with photovoltaic membrane (3) bound onto the panel (2) laminated in sandwich form.
Process steps of panel production system (1) are as follows:
• To form lower sheet and upper sheet sandwich panel (2); comes up to laminator (11) from unrolled rollers by means of laminator conveyor (12). Then PUR (Polyurethane), PIR (Polyisocyanurate) or rock wool filling material is applied.
• The products come out from laminator (11) as sandwich panel (2). Sandwich panel (2) is transmitted to unrolling machine (21) by laminator conveyor (12).
• Unrolling machine (21) unrolls photovoltaic membrane (3) and opens towards compressing roller (22) from between sandwich panel (2) and laminator conveyor (12).
• Compressing roller (22) applies compression to bind photovoltaic membrane (3) to the panel (2) laminated in sandwich form and prevents removal from laminator conveyor (12).
• Sandwich panel (2) proceeding in laminator conveyor (12) as single part is produced in proper sizes and moved towards cutting machine (31) together with photovoltaic membrane (3) bound in the line and with cutting points specified.
• Production process of photovoltaic membrane (3) coated sandwich panel (2) is completed after cutting of sandwich panel (2) in cutting machine (31) in proper sizes and moving towards cooling line by cutting conveyor (32).

Claims

1. A panel production system (1),a laminator (11) providing application of filling material between two metals in sandwich panel (2) production and lamination of the materials in sandwich panel form, a laminator unit (10) consisting of laminator conveyor (12) providing movement of sandwich panels (2) laminated in sandwich form by said laminator (11) in the line, cutting machine (31) cutting said sandwich panel (2) in proper size, cutting unit (30) consisting of cutting conveyor (32) carrying sandwich panel (2) to cutting machine (31) and characterized by comprising;
• an unrolling machine (21) providing binding of photovoltaic membrane (3) of flexible feature to the said sandwich panel (2), opening said photovoltaic membrane (3) by rotating and sending said photovoltaic membrane (3) to production line by means of such unrolling, compressing unit (20) consisting of compressing roller (22) providing binding of said photovoltaic membrane (3) to the sandwich panel (2).
2. The panel production system (1) according to claim 1 characterized in that said compressing roller (22) preventing said sandwich panel (2) rising up, applying double side compression.
3. A production method for panel production system (1) characterized by comprising process steps;
• to form lower sheet and upper sheet sandwich panel (2); coming to laminator (11) from unrolled rollers by means of laminator conveyor (12).
• applying filling material between lower sheet and upper sheet in said laminator (11) and obtaining as sandwich panel (2) from said laminator (11)
• Movement of said sandwich panel (2) to unrolling machine (21) by laminator conveyor (12),
• unrolling of photovoltaic membrane (3) by said unrolling machine (21) and opening towards said compressing roller (22) from between the sandwich panel (2) and the laminator conveyor (12),
• applying double side compression by preventing removal from laminator conveyor (12) to bind said compressing roller (22) photovoltaic membrane (3) to the sandwich panel (2),
• movement of the sandwich panel (2) proceeding in laminator conveyor (12) as single part towards cutting machine (31) for cutting in proper sizes together with photovoltaic membrane (3) bound in the line and with cutting points specified, • Cutting of said photovoltaic membrane (3) coated sandwich panel (2) in proper sizes at the cutting machine (31),
• Movement thereof to cooling line by said cutting conveyor (32).
PCT/TR2022/051227 2022-09-30 2022-11-02 Flexible photovoltaic membrane sandwich panel production system and production method WO2024072340A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2022/014996 2022-09-30
TR2022/014996A TR2022014996A2 (en) 2022-09-30 2022-09-30 FLEXIBLE PHOTOVOLTAIC MEMBRANE SANDWICH PANEL PRODUCTION SYSTEM AND PRODUCTION METHOD

Publications (1)

Publication Number Publication Date
WO2024072340A1 true WO2024072340A1 (en) 2024-04-04

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WO (1) WO2024072340A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080229704A1 (en) * 2007-03-23 2008-09-25 Birdair, Inc. Architectural membrane structures and methods for producing them
WO2009023644A1 (en) * 2007-08-13 2009-02-19 Smart Nanomaterials, Llc Nano-enhanced smart panel
US20100132275A1 (en) * 2007-05-08 2010-06-03 Colin Neil Stanger Roof panel for roofing system and roof structure
WO2016137894A1 (en) * 2015-02-23 2016-09-01 Sandia Solar Technologies Llc Integrated solar photovoltaic devices and systems
US20220048283A1 (en) * 2018-12-13 2022-02-17 Arcelormittal Lamination device and process thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080229704A1 (en) * 2007-03-23 2008-09-25 Birdair, Inc. Architectural membrane structures and methods for producing them
US20100132275A1 (en) * 2007-05-08 2010-06-03 Colin Neil Stanger Roof panel for roofing system and roof structure
WO2009023644A1 (en) * 2007-08-13 2009-02-19 Smart Nanomaterials, Llc Nano-enhanced smart panel
WO2016137894A1 (en) * 2015-02-23 2016-09-01 Sandia Solar Technologies Llc Integrated solar photovoltaic devices and systems
US20220048283A1 (en) * 2018-12-13 2022-02-17 Arcelormittal Lamination device and process thereof

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TR2022014996A2 (en) 2022-10-21

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