WO2024066664A1 - Concrete pumpability category identification method and apparatus, and electronic device - Google Patents

Concrete pumpability category identification method and apparatus, and electronic device Download PDF

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Publication number
WO2024066664A1
WO2024066664A1 PCT/CN2023/106835 CN2023106835W WO2024066664A1 WO 2024066664 A1 WO2024066664 A1 WO 2024066664A1 CN 2023106835 W CN2023106835 W CN 2023106835W WO 2024066664 A1 WO2024066664 A1 WO 2024066664A1
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concrete
image
pumpability
area
category
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PCT/CN2023/106835
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French (fr)
Chinese (zh)
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刘真骥
谭科
肖长清
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三一汽车制造有限公司
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Publication of WO2024066664A1 publication Critical patent/WO2024066664A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V20/00Scenes; Scene-specific elements
    • G06V20/50Context or environment of the image
    • G06V20/52Surveillance or monitoring of activities, e.g. for recognising suspicious objects
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V10/00Arrangements for image or video recognition or understanding
    • G06V10/70Arrangements for image or video recognition or understanding using pattern recognition or machine learning
    • G06V10/764Arrangements for image or video recognition or understanding using pattern recognition or machine learning using classification, e.g. of video objects
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V10/00Arrangements for image or video recognition or understanding
    • G06V10/70Arrangements for image or video recognition or understanding using pattern recognition or machine learning
    • G06V10/82Arrangements for image or video recognition or understanding using pattern recognition or machine learning using neural networks
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V2201/00Indexing scheme relating to image or video recognition or understanding
    • G06V2201/06Recognition of objects for industrial automation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V2201/00Indexing scheme relating to image or video recognition or understanding
    • G06V2201/07Target detection

Definitions

  • the present application relates to the technical field of construction engineering material management, and in particular to a method, device and electronic equipment for identifying the category of concrete pumpability.
  • the pumpability of concrete cannot be known in advance during the construction of a pump truck.
  • the risks in the construction process of the pump truck can be predicted in advance, such as pipe blockage causing reverse pumping and segregation causing pipe throwing.
  • the invention patent application with application publication number CN109784436A discloses an intelligent concrete management and control method and system, the system comprising: a demander client, a supplier client, a server, a first electronic tag, a second electronic tag, a third electronic tag, an electronic tag reader 1, an electronic tag reader 2, a weighing management system and a positioning device.
  • the method and system realize the automation of the whole process of material weighing through information technology, and realize the association between the BIM sub-model and the test block detection report information, concrete information, and concrete pouring area information in the BIM system, dynamically reflecting the progress of the project and related information; judging whether the concrete pouring part information matches the pump truck pouring part information, can avoid pouring concrete with wrong performance of building components.
  • the above method cannot know the pumpability of concrete in advance during the pump truck construction process, thereby avoiding the risks during the pump truck construction process.
  • the embodiments of the present application provide a method, device and electronic equipment for identifying the category of concrete pumpability to avoid risks during the construction process of a pump truck.
  • a method for identifying a concrete pumpability category comprises the following steps: obtaining a material feeding image of a concrete feeding process; determining a concrete region image in the material feeding image; and calculating the concrete region image using a trained classification model to obtain a pumpability category of the concrete.
  • determining the concrete area image in the cutting image includes: inputting the cutting image into a trained target detection model for identification to obtain a concrete area positioning frame; and using the concrete area positioning frame to crop the cutting image to obtain the concrete area image.
  • the using the concrete area positioning frame to crop the blanking image to obtain the concrete area image includes: when there is one concrete area positioning frame, using the concrete area positioning frame to crop the blanking image to obtain a cropped image, and using the cropped image as the concrete area image; when there are multiple concrete area positioning frames, for any concrete area positioning frame, using the concrete area positioning frame to crop the blanking image to obtain a cropped image corresponding to the concrete area positioning frame; traversing each concrete area positioning frame to obtain a cropped image corresponding to each concrete area positioning frame; and fusing multiple cropped images to obtain the concrete area image.
  • obtaining the trained target detection model includes: obtaining a training image set, wherein the training images in the training image set include at least one of the following: training images including a concrete unloading area, training images including a stacked concrete area, and training images including a concrete area below the screen surface; and using the training image set to train the target detection model to obtain the trained target detection model.
  • obtaining a trained classification model includes the following steps: obtaining multiple images corresponding to each pumpability category in a preset pumpability category set; and training the classification model using the multiple images corresponding to each pumpability category to obtain a trained classification model.
  • the pumpability categories in the pumpability category set include: normal water-containing concrete with a moisture content less than or equal to a preset first threshold, normal water-containing concrete with a moisture content greater than the first threshold and less than or equal to a preset second threshold, Semi-watered concrete, fully-watered concrete with a water content greater than the second threshold; wherein the normal water-containing concrete includes low coarse aggregate content concrete with a coarse aggregate content less than or equal to a preset third threshold, medium coarse aggregate content concrete with a coarse aggregate content greater than the third threshold and less than or equal to a preset fourth threshold, and high coarse aggregate content concrete with a coarse aggregate content greater than the fourth threshold; the low coarse aggregate content concrete includes a first pebble concrete, a first crushed stone concrete and a first mixed concrete; the medium coarse aggregate content concrete includes a second pebble concrete, a second crushed stone concrete and a second mixed concrete; the high coarse aggregate content concrete includes a third pebble concrete,
  • a sixth implementation of the first aspect after calculating the concrete area image using a trained classification model to obtain the pumpability category of the concrete, it also includes: when the pumpability category of the concrete belongs to a preset alarm range, an alarm is issued.
  • a device for identifying a concrete pumpability category comprising an acquisition module, a first processing module and a second processing module, wherein the acquisition module is used to acquire a material discharge image of a concrete discharge process; the first processing module is used to determine a concrete area image in the material discharge image; and the second processing module is used to calculate the concrete area image using a trained classification model to obtain the pumpability category of the concrete.
  • an electronic device including a camera device and a processor, wherein the camera device is used to capture images of concrete feeding during a concrete feeding process; the camera device and the processor are communicatively connected, and computer instructions are stored in the processor, and the processor executes the method for identifying the concrete pumpability category described in the first aspect or any one of the embodiments of the first aspect by executing the computer instructions.
  • the electronic device further includes a controller and an alarm device, the controller is communicatively connected to the processor, and the alarm device is communicatively connected to the controller.
  • the pumpability category recognition method, device and electronic device of the embodiment of the present application by acquiring the material feeding image of the concrete feeding process, determining the concrete area image in the material feeding image, and calculating the concrete area image using the trained classification model, the pumpability category of the concrete is obtained, thereby knowing the pumpability of the concrete before the pump truck is constructed, and Avoid the risks involved in pump truck construction.
  • FIG1 is a schematic flow chart of a method for identifying a concrete pumpability category in some embodiments of the present application
  • FIG2 is a schematic diagram of a first concrete area positioning frame and a second concrete area positioning frame
  • FIG3 is a schematic diagram of the structure of a device for identifying the type of concrete pumpability in some embodiments of the present application.
  • 1 first concrete area positioning frame
  • 2 second concrete area positioning frame
  • 3 mesh surface
  • FIG1 is a flow chart of the method for identifying the pumpability category of concrete in some embodiments of the present application. As shown in FIG1 , the method for identifying the pumpability category of concrete in the embodiment of the present application includes the following steps:
  • the unloading process may be unloading concrete from a mixer truck to a pump truck.
  • an unloading image of concrete from a mixer truck to a pump truck is obtained.
  • an image of concrete unloading from a mixer truck to a pump truck may be obtained by a camera device disposed at a hopper light pole or directly above the hopper.
  • the unloading image may be an RGB image.
  • the following steps may be used to determine the concrete area image in the blanking image:
  • the blanking image is input into a trained target detection model for identification to obtain a concrete area positioning frame;
  • the blanking image is cropped using the concrete area positioning frame to obtain the concrete area image.
  • the target detection model can be a model based on the YOLO algorithm or the SSD algorithm, so that the target detection accuracy is good and the operation speed is fast.
  • the method of using the concrete area positioning frame to crop the blanking image to obtain the concrete area image includes the following two situations:
  • the cutting image is cropped using the concrete region positioning frame to obtain a cropped image, and the concrete region image is obtained according to the cropped image.
  • the second case is that when there are multiple concrete area positioning frames, for any concrete area positioning frame, the blanking image is cropped using the concrete area positioning frame to obtain a cropped image corresponding to the concrete area positioning frame; each concrete area positioning frame is traversed to obtain a cropped image corresponding to each concrete area positioning frame; and multiple cropped images are fused to obtain the concrete area image.
  • the blanking image is input into a trained target detection model to obtain two concrete area positioning frames, namely, a first concrete area positioning frame 1 and a second concrete area positioning frame 2 .
  • the first concrete area positioning frame 1 is used to crop the blanking image to obtain a first cropped image corresponding to the first concrete area positioning frame 1, wherein the first cropped image corresponds to the blanking concrete area during the blanking process;
  • the second concrete area positioning frame 2 is used to crop the blanking image to obtain a second cropped image corresponding to the second concrete area positioning frame 2, wherein the second cropped image corresponds to the stacked concrete area during the blanking process.
  • the following method can be used to train the target detection model: obtain a training image set, wherein the training image set includes at least one of the following: a training image containing a concrete unloading area, a training image containing a stacked concrete area, and a training image containing a concrete area below the mesh surface; the target detection model is trained using the training image set to obtain the trained target detection model.
  • the mesh surface is an interception surface used to intercept impurities in concrete during the concrete unloading process.
  • the method further includes: preprocessing the blanking image, wherein the preprocessing includes but is not limited to noise reduction processing, generating a grayscale image, etc.
  • the classification model can be trained by the following method: obtain multiple images corresponding to each pumpability category in a preset pumpability category set; train the classification model using the multiple images corresponding to each pumpability category to obtain the trained classification model.
  • the classification model can be a model established based on the FCN algorithm.
  • the pumpability categories in the pumpability category set include: normal water-containing concrete with a moisture content less than or equal to a preset first threshold, semi-water-containing concrete with a moisture content greater than the first threshold and less than or equal to a preset second threshold, and fully water-containing concrete with a moisture content greater than the second threshold; wherein the normal water-containing concrete includes low coarse aggregate content concrete with a coarse aggregate content less than or equal to a preset third threshold, medium coarse aggregate content concrete with a coarse aggregate content greater than the third threshold and less than or equal to a preset fourth threshold, and high coarse aggregate content concrete with a coarse aggregate content greater than the fourth threshold.
  • normal water-containing concrete is concrete in which there is no obvious water in the concrete region image, that is, the ratio of the area occupied by water in the concrete region image to the total area of the concrete region image (also referred to as water content) is less than or equal to a preset first threshold
  • semi-water-containing concrete is concrete in which there is obvious water but less water in the concrete region image, that is, the ratio of the area occupied by water in the concrete region image to the total area of the concrete region image is greater than the first threshold and less than or equal to a preset second threshold
  • fully water-containing concrete is concrete in which there is obvious water and more water in the concrete region image, that is, the ratio of the area occupied by water in the concrete region image to the total area of the concrete region image is greater than the second threshold.
  • the first threshold can be 30%, that is, the ratio of the area occupied by water in the concrete region image to the total area of the concrete region image is 30%;
  • the second threshold can be 70%, that is, the ratio of the area occupied by water in the concrete region image to the total area of the concrete region image is 70%.
  • Table 1 Pumpability categories of concrete classified according to moisture content
  • normal water-containing concrete can be divided into low coarse aggregate content concrete, medium coarse aggregate content concrete and high coarse aggregate content concrete according to the coarse aggregate content.
  • low coarse aggregate content concrete means that the ratio of the area occupied by coarse aggregate in the concrete region image to the total area of the concrete region image (also referred to as coarse aggregate content, coarse aggregate proportion) is less than or equal to the preset third threshold
  • medium coarse aggregate content concrete means that the ratio of the area occupied by coarse aggregate in the concrete region image to the total area of the concrete region image is greater than the third threshold and less than or equal to the preset fourth threshold
  • high coarse aggregate content concrete means that the ratio of the area occupied by coarse aggregate in the concrete region image to the total area of the concrete region image is greater than the fourth threshold.
  • the third threshold can be 30%, that is, the ratio of the area occupied by coarse aggregate in the concrete region image to the total area of the concrete region image is 30%;
  • the fourth threshold can be 70%, that is, the ratio of the area occupied by coarse aggregate in the concrete region image to the total area of the concrete region image is 70%.
  • low coarse aggregate content concrete can be divided into first pebble concrete, first crushed stone concrete and first mixed concrete.
  • concrete with medium coarse aggregate content can be divided into second pebble concrete, second crushed stone concrete and second mixed concrete.
  • Table 4 Pumpability categories of concrete with medium-coarse aggregate content according to the type of coarse aggregate
  • high coarse aggregate content concrete can be divided into third pebble concrete, third crushed stone concrete and third mixed concrete.
  • Table 5 Pumpability categories of high coarse aggregate concrete according to the type of coarse aggregate
  • the pebble ratio is the ratio of the area occupied by pebbles in the concrete area image to the total area of the concrete area image
  • the gravel ratio is the ratio of the area occupied by gravel in the concrete area image to the total area of the concrete area image
  • the total ratio of gravel and pebbles is the ratio of the area occupied by gravel and pebbles in the concrete area image to the total area of the concrete area image.
  • the type of coarse aggregate is mainly pebbles; in the first crushed stone concrete, the second crushed stone concrete and the third crushed stone concrete, the type of coarse aggregate is mainly crushed stone; in the first mixed concrete, the second mixed concrete In the concrete and the third mixed concrete, the coarse aggregate is a mixture of pebbles and crushed stones.
  • the type of the coarse aggregate is considered to be a mixture, otherwise, if the amount of pebbles in the coarse aggregate is greater than the amount of crushed stones, the type of the coarse aggregate is considered to be mainly pebbles, and if the amount of crushed stones in the coarse aggregate is greater than the amount of pebbles, the type of the coarse aggregate is considered to be mainly crushed stones.
  • the pumpability category output by the classification model can be represented by the content of the pumpability category or by the category label. Different pumpability categories have different effects on pumpability.
  • the method further includes: when the pumpability category of the concrete belongs to a preset alarm range, giving an alarm.
  • the method, device and electronic device for identifying the pumpability category of concrete in the embodiments of the present application by acquiring the unloading image of concrete when it is unloaded from a mixer truck to a pump truck, the concrete area in the unloading image is identified, and the concrete area is input into a trained classification model to obtain the pumpability category of the concrete.
  • the pumpability category of the concrete can be obtained only by the unloading image, thereby knowing the pumpability of the concrete before the pump truck is constructed, and avoiding risks during the construction of the pump truck.
  • the RGB camera acquires the data stream and transmits it to the edge computing box device.
  • RGB image including but not limited to noise reduction, generating grayscale images, etc.
  • FIG3 is a schematic diagram of the structure of the concrete pumpability category identification device in some embodiments of the present application.
  • the concrete pumpability category identification device in some embodiments of the present application includes an acquisition module 20, a first processing module 21 and a second processing module 22.
  • the acquisition module 20 is used to acquire the material feeding image of the concrete feeding process
  • a first processing module 21 is used to determine a concrete area image in the blanking image
  • the second processing module 22 is used to calculate the concrete area image using a trained classification model to obtain the pumpability category of the concrete.
  • the first processing module 21 is specifically used for: inputting the blanking image into a trained target detection model for recognition to obtain a concrete area positioning frame; and using the concrete area positioning frame to crop the blanking image to obtain the concrete area image.
  • the first processing module 21 is used for: when there is one concrete area positioning frame, using the concrete area positioning frame to crop the blanking image to obtain a cropped image, and obtaining the concrete area image according to the cropped image; when there are multiple concrete area positioning frames, for any concrete area positioning frame, using the concrete area positioning frame to crop the blanking image to obtain a cropped image corresponding to the concrete area positioning frame; traversing each concrete area positioning frame to obtain a cropped image corresponding to each concrete area positioning frame; and fusing multiple cropped images to obtain the concrete area image.
  • the concrete pumpability category recognition device may further include a target detection model training module 23.
  • the target detection model training module 23 is specifically used to: obtain a training image set, wherein the training images in the training image set include at least one of the following: a training image containing a concrete unloading area, a training image containing a concrete stacking area, a training image containing a mesh surface The following training images of the concrete area; the target detection model is trained using the training image set to obtain the trained target detection model.
  • the concrete pumpability category identification device further includes a classification model training module 24.
  • the classification model training module is specifically used to: obtain a plurality of images corresponding to each pumpability category in a preset pumpability category set; and train the classification model using the plurality of images corresponding to each pumpability category to obtain the trained classification model.
  • the embodiment of the present application further provides an electronic device, which includes a camera device and a processor.
  • the camera device is used to capture images of concrete during the concrete feeding process; and the camera device is in communication with the processor.
  • the camera device is arranged at the hopper light pole or just above the hopper.
  • the processor includes a processing unit and a storage unit.
  • the processing unit can be a central processing unit (CPU), a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components and other chips, or a combination of the above chips.
  • CPU central processing unit
  • DSP digital signal processor
  • ASIC application specific integrated circuit
  • FPGA field programmable gate array
  • the storage unit as a non-transitory computer-readable storage medium, can be used to store non-transitory software programs, non-transitory computer executable programs and modules, such as the program instructions/modules corresponding to the concrete pumpability category identification method in the embodiment of the present application (for example, the acquisition module 20, the first processing module 21, the second processing module 22, the target detection model training module 23 and the classification model training module 24 shown in FIG3).
  • the processor executes various functional applications and data processing of the processor by running the non-transitory software programs, instructions and modules stored in the storage unit, that is, the concrete pumpability category identification method in the above method embodiment is implemented.
  • the storage unit may include a program storage area and a data storage area, wherein the program storage area may store an operating system and an application required by at least one function; the data storage area may store data created by the processor, etc.
  • the storage unit may include a high-speed random access storage unit, and may also include a non-transitory storage unit, such as at least one disk storage unit device, a flash memory device, or other Other non-transitory solid-state storage units.
  • the storage unit may optionally include a storage unit remotely disposed relative to the processor, and these remote storage units may be connected to the processor via a network. Examples of the above-mentioned network include, but are not limited to, the Internet, an intranet, a local area network, a mobile communication network, and combinations thereof.
  • the one or more modules are stored in the storage unit, and when executed by the processor, the concrete pumpability category identification method in the embodiments shown in FIG. 1 to FIG. 2 is performed.
  • the electronic device further includes a controller and an alarm device, wherein the controller is communicatively connected to the processor, and the alarm device is communicatively connected to the controller.
  • the storage medium can be a disk, an optical disk, a read-only memory (ROM), a random access memory (RAM), a flash memory unit (Flash Memory), a hard disk (Hard Disk Drive, abbreviated: HDD) or a solid-state drive (SSD), etc.; the storage medium can also include a combination of the above-mentioned types of storage units.

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Abstract

The present application discloses a concrete pumpability category identification method and apparatus, and an electronic device. The concrete pumpability category identification method comprises: acquiring an unloading image in a concrete unloading process, determining a concrete area image in the unloading image, and performing calculation on the concrete area image by using a trained classification model to obtain a pumpability category of the concrete. Therefore, the pumpability of the concrete is known before operation of a concrete pump truck, thereby avoiding risks in the concrete pump truck operation process.

Description

一种混凝土可泵性类别识别方法、装置及电子设备A method, device and electronic device for identifying concrete pumpability category
本申请要求于2022年09月26日提交中国国家知识产权局、申请号为202211174178.9、申请名称为“一种混凝土可泵性类别识别方法、装置及电子设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to a Chinese patent application filed with the State Intellectual Property Office of China on September 26, 2022, with application number 202211174178.9 and application name “A method, device and electronic device for identifying the pumpability category of concrete”, the entire contents of which are incorporated by reference into this application.
技术领域Technical Field
本申请涉及建筑工程物料管理技术领域,具体涉及一种混凝土可泵性类别识别方法、装置及电子设备。The present application relates to the technical field of construction engineering material management, and in particular to a method, device and electronic equipment for identifying the category of concrete pumpability.
背景技术Background technique
目前,在泵车施工过程中并不能提前得知混凝土的可泵性,但如果能够在泵车施工前提前得知混凝土的可泵性,就能提前预知泵车施工过程中的风险,例如堵管会发生反泵,离析造成甩管。At present, the pumpability of concrete cannot be known in advance during the construction of a pump truck. However, if the pumpability of concrete can be known in advance before the construction of the pump truck, the risks in the construction process of the pump truck can be predicted in advance, such as pipe blockage causing reverse pumping and segregation causing pipe throwing.
申请公布号为CN109784436A的发明专利申请公开了一种智能混凝土管控方法及系统,所述系统包括:需方客户端、供方客户端、服务器、第一电子标签、第二电子标签、第三电子标签、电子标签阅读器一、电子标签阅读器二、称重管理系统和定位装置。所述方法及系统通过信息化手段实现物料称重全过程的自动化操作,在BIM系统中实现了BIM子模型与试块检测报告信息、混凝土信息、混凝土浇筑区域信息之间关联在一起,动态反映工程进度及相关信息;对混凝土浇筑部位信息与泵车浇筑部位信息是否匹配进行判定,可避免建筑构件浇筑错误性能的混凝土。但是上述方法并不能在泵车施工过程中提前得知混凝土的可泵性,从而避免泵车施工过程中的风险。The invention patent application with application publication number CN109784436A discloses an intelligent concrete management and control method and system, the system comprising: a demander client, a supplier client, a server, a first electronic tag, a second electronic tag, a third electronic tag, an electronic tag reader 1, an electronic tag reader 2, a weighing management system and a positioning device. The method and system realize the automation of the whole process of material weighing through information technology, and realize the association between the BIM sub-model and the test block detection report information, concrete information, and concrete pouring area information in the BIM system, dynamically reflecting the progress of the project and related information; judging whether the concrete pouring part information matches the pump truck pouring part information, can avoid pouring concrete with wrong performance of building components. However, the above method cannot know the pumpability of concrete in advance during the pump truck construction process, thereby avoiding the risks during the pump truck construction process.
发明内容Summary of the invention
有鉴于此,本申请实施例提供了一种混凝土可泵性类别识别方法、装置及电子设备,以避免泵车施工过程中的风险。In view of this, the embodiments of the present application provide a method, device and electronic equipment for identifying the category of concrete pumpability to avoid risks during the construction process of a pump truck.
根据本申请第一方面的实施例,提供了一种混凝土可泵性类别识别方 法,包括以下步骤:获取混凝土下料过程的下料图像;确定所述下料图像中的混凝土区域图像;利用经过训练的分类模型对所述混凝土区域图像进行计算,得到所述混凝土的可泵性类别。According to an embodiment of the first aspect of the present application, a method for identifying a concrete pumpability category is provided. The method comprises the following steps: obtaining a material feeding image of a concrete feeding process; determining a concrete region image in the material feeding image; and calculating the concrete region image using a trained classification model to obtain a pumpability category of the concrete.
结合第一方面,在第一方面的第一实施方式中,所述确定所述下料图像中的混凝土区域图像包括:将所述下料图像输入到经过训练的目标检测模型中进行识别得到混凝土区域定位框;利用所述混凝土区域定位框裁剪所述下料图像得到所述混凝土区域图像。In combination with the first aspect, in a first implementation of the first aspect, determining the concrete area image in the cutting image includes: inputting the cutting image into a trained target detection model for identification to obtain a concrete area positioning frame; and using the concrete area positioning frame to crop the cutting image to obtain the concrete area image.
结合第一方面的第一实施方式,在第一方面的第二实施方式中,所述利用所述混凝土区域定位框裁剪所述下料图像得到所述混凝土区域图像包括:当所述混凝土区域定位框为一个时,利用所述混凝土区域定位框裁剪所述下料图像得到裁剪图像,将所述裁剪图像作为所述混凝土区域图像;当所述混凝土区域定位框为多个时,针对任意一个混凝土区域定位框,利用该混凝土区域定位框裁剪所述下料图像得到与该混凝土区域定位框相对应的裁剪图像;遍历每个所述混凝土区域定位框,得到与每个所述混凝土区域定位框相对应的裁剪图像;将多个裁剪图像进行融合得到所述混凝土区域图像。In combination with the first implementation of the first aspect, in the second implementation of the first aspect, the using the concrete area positioning frame to crop the blanking image to obtain the concrete area image includes: when there is one concrete area positioning frame, using the concrete area positioning frame to crop the blanking image to obtain a cropped image, and using the cropped image as the concrete area image; when there are multiple concrete area positioning frames, for any concrete area positioning frame, using the concrete area positioning frame to crop the blanking image to obtain a cropped image corresponding to the concrete area positioning frame; traversing each concrete area positioning frame to obtain a cropped image corresponding to each concrete area positioning frame; and fusing multiple cropped images to obtain the concrete area image.
结合第一方面的第一实施方式,在第一方面的第三实施方式中,获取所述经过训练的目标检测模型包括:获取训练图像集,其中,所述训练图像集中的训练图像包括以下至少一种:包含下料混凝土区域的训练图像、包含堆积混凝土区域的训练图像、包含筛网面以下混凝土区域的训练图像;利用所述训练图像集对所述目标检测模型进行训练得到所述经过训练的目标检测模型。In combination with the first implementation of the first aspect, in a third implementation of the first aspect, obtaining the trained target detection model includes: obtaining a training image set, wherein the training images in the training image set include at least one of the following: training images including a concrete unloading area, training images including a stacked concrete area, and training images including a concrete area below the screen surface; and using the training image set to train the target detection model to obtain the trained target detection model.
结合第一方面,在第一方面的第四实施方式中,获取经过训练的分类模型包括以下步骤:获取与预设的可泵性类别集合中的每个可泵性类别相对应的多个图像;利用与每个可泵性类别相对应的多个图像对所述分类模型进行训练得到经过训练的分类模型。In combination with the first aspect, in a fourth embodiment of the first aspect, obtaining a trained classification model includes the following steps: obtaining multiple images corresponding to each pumpability category in a preset pumpability category set; and training the classification model using the multiple images corresponding to each pumpability category to obtain a trained classification model.
结合第一方面的第四实施方式,在第一方面的第五实施方式中,所述可泵性类别集合中的可泵性类别包括:含水率小于等于预设的第一阈值的正常含水混凝土、含水率大于所述第一阈值且小于等于预设的第二阈值的 半含水混凝土、含水率大于所述第二阈值的全含水混凝土;其中,所述正常含水混凝土包括粗骨料含量小于等于预设的第三阈值的低粗骨料含量混凝土、粗骨料含量大于所述第三阈值且小于等于预设的第四阈值的中粗骨料含量混凝土、粗骨料含量大于所述第四阈值的高粗骨含量料混凝土;所述低粗骨料含量混凝土包括第一卵石混凝土、第一碎石混凝土和第一混合混凝土;所述中粗骨料含量混凝土包括第二卵石混凝土、第二碎石混凝土和第二混合混凝土;所述高粗骨料含量混凝土包括第三卵石混凝土、第三碎石混凝土和第三混合混凝土。In combination with the fourth implementation of the first aspect, in a fifth implementation of the first aspect, the pumpability categories in the pumpability category set include: normal water-containing concrete with a moisture content less than or equal to a preset first threshold, normal water-containing concrete with a moisture content greater than the first threshold and less than or equal to a preset second threshold, Semi-watered concrete, fully-watered concrete with a water content greater than the second threshold; wherein the normal water-containing concrete includes low coarse aggregate content concrete with a coarse aggregate content less than or equal to a preset third threshold, medium coarse aggregate content concrete with a coarse aggregate content greater than the third threshold and less than or equal to a preset fourth threshold, and high coarse aggregate content concrete with a coarse aggregate content greater than the fourth threshold; the low coarse aggregate content concrete includes a first pebble concrete, a first crushed stone concrete and a first mixed concrete; the medium coarse aggregate content concrete includes a second pebble concrete, a second crushed stone concrete and a second mixed concrete; the high coarse aggregate content concrete includes a third pebble concrete, a third crushed stone concrete and a third mixed concrete.
结合第一方面,在第一方面的第六实施方式中,在利用经过训练的分类模型对所述混凝土区域图像进行计算,得到所述混凝土的可泵性类别之后,还包括:当所述混凝土的可泵性类别属于预设的报警范围时,进行报警。In combination with the first aspect, in a sixth implementation of the first aspect, after calculating the concrete area image using a trained classification model to obtain the pumpability category of the concrete, it also includes: when the pumpability category of the concrete belongs to a preset alarm range, an alarm is issued.
根据本申请第二方面的实施例,提供了一种混凝土可泵性类别识别装置,包括获取模块、第一处理模块和第二处理模块,所述获取模块用于获取混凝土下料过程的下料图像;所述第一处理模块用于确定所述下料图像中的混凝土区域图像;所述第二处理模块用于用经过训练的分类模型对所述混凝土区域图像进行计算,得到所述混凝土的可泵性类别。According to an embodiment of the second aspect of the present application, a device for identifying a concrete pumpability category is provided, comprising an acquisition module, a first processing module and a second processing module, wherein the acquisition module is used to acquire a material discharge image of a concrete discharge process; the first processing module is used to determine a concrete area image in the material discharge image; and the second processing module is used to calculate the concrete area image using a trained classification model to obtain the pumpability category of the concrete.
根据本申请第三方面的实施例,提供了一种电子设备,包括摄像装置和处理器,所述摄像装置用于拍摄混凝土下料过程的下料图像;所述摄像装置和所述处理器通信连接,所述处理器中存储有计算机指令,所述处理器通过执行所述计算机指令,从而执行第一方面或者第一方面的任意一种实施方式中所述的混凝土可泵性类别识别方法。According to an embodiment of the third aspect of the present application, an electronic device is provided, including a camera device and a processor, wherein the camera device is used to capture images of concrete feeding during a concrete feeding process; the camera device and the processor are communicatively connected, and computer instructions are stored in the processor, and the processor executes the method for identifying the concrete pumpability category described in the first aspect or any one of the embodiments of the first aspect by executing the computer instructions.
结合第三方面,在第三方面的第一实施方式中,电子设备还包括控制器和报警装置,所述控制器与所述处理器通信连接,所述报警装置与所述控制器通信连接。In combination with the third aspect, in a first implementation of the third aspect, the electronic device further includes a controller and an alarm device, the controller is communicatively connected to the processor, and the alarm device is communicatively connected to the controller.
根据本申请实施例的混凝土可泵性类别识别方法、装置及电子设备,通过获取混凝土下料过程的下料图像,确定所述下料图像中的混凝土区域图像,利用经过训练的分类模型对所述混凝土区域图像进行计算,得到所述混凝土的可泵性类别,由此在泵车施工前就得知混凝土的可泵性,可以 避免泵车施工过程中存在的风险。According to the concrete pumpability category recognition method, device and electronic device of the embodiment of the present application, by acquiring the material feeding image of the concrete feeding process, determining the concrete area image in the material feeding image, and calculating the concrete area image using the trained classification model, the pumpability category of the concrete is obtained, thereby knowing the pumpability of the concrete before the pump truck is constructed, and Avoid the risks involved in pump truck construction.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
通过参考附图会更加清楚的理解本申请的特征和优点,附图是示意性的而不应理解为对本申请进行任何限制,在附图中:The features and advantages of the present application will be more clearly understood by referring to the accompanying drawings, which are schematic and should not be construed as limiting the present application in any way. In the accompanying drawings:
图1为本申请一些实施例中的混凝土可泵性类别识别方法的流程示意图;FIG1 is a schematic flow chart of a method for identifying a concrete pumpability category in some embodiments of the present application;
图2为第一混凝土区域定位框和第二混凝土区域定位框示意图;FIG2 is a schematic diagram of a first concrete area positioning frame and a second concrete area positioning frame;
图3为本申请一些实施例中的混凝土可泵性类别识别装置的结构示意图;FIG3 is a schematic diagram of the structure of a device for identifying the type of concrete pumpability in some embodiments of the present application;
其中,1:第一混凝土区域定位框;2:第二混凝土区域定位框;3:网面。Among them, 1: first concrete area positioning frame; 2: second concrete area positioning frame; 3: mesh surface.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
本申请实施例提供了一种混凝土可泵性类别识别方法。图1为本申请一些实施例中的混凝土可泵性类别识别方法的流程示意图,如图1所示,本申请实施例的混凝土可泵性类别识别方法包括以下步骤:The embodiment of the present application provides a method for identifying the pumpability category of concrete. FIG1 is a flow chart of the method for identifying the pumpability category of concrete in some embodiments of the present application. As shown in FIG1 , the method for identifying the pumpability category of concrete in the embodiment of the present application includes the following steps:
S101:获取混凝土下料过程的下料图像。S101: Acquire a concrete feeding image during the concrete feeding process.
具体的,下料过程可以为混凝土由搅拌车下料至泵车。也就是说,获取混凝土由搅拌车下料至泵车时的下料图像。示例的,可以通过设置在料斗灯杆处或者料斗正上方的摄像装置来获取混凝土由搅拌车下料至泵车时的下料图像。其中,下料图像可以为RGB图像。Specifically, the unloading process may be unloading concrete from a mixer truck to a pump truck. In other words, an unloading image of concrete from a mixer truck to a pump truck is obtained. For example, an image of concrete unloading from a mixer truck to a pump truck may be obtained by a camera device disposed at a hopper light pole or directly above the hopper. The unloading image may be an RGB image.
S102:确定所述下料图像中的混凝土区域图像。S102: Determine a concrete area image in the blanking image.
具体的,确定所述下料图像中的混凝土区域图像可以采用以下步骤: 将所述下料图像输入到经过训练的目标检测模型中进行识别得到混凝土区域定位框;利用所述混凝土区域定位框裁剪所述下料图像得到所述混凝土区域图像。示例的,目标检测模型可以为基于YOLO算法或SSD算法建立的模型,由此目标检测的准确性好,运算速度快。Specifically, the following steps may be used to determine the concrete area image in the blanking image: The blanking image is input into a trained target detection model for identification to obtain a concrete area positioning frame; the blanking image is cropped using the concrete area positioning frame to obtain the concrete area image. For example, the target detection model can be a model based on the YOLO algorithm or the SSD algorithm, so that the target detection accuracy is good and the operation speed is fast.
更加具体的,所述利用所述混凝土区域定位框裁剪所述下料图像得到所述混凝土区域图像包括以下两种情况:More specifically, the method of using the concrete area positioning frame to crop the blanking image to obtain the concrete area image includes the following two situations:
第一种情况为,当所述混凝土区域定位框为一个时,利用所述混凝土区域定位框裁剪所述下料图像中得到裁剪图像,根据所述裁剪图像得到所述混凝土区域图像。In the first case, when there is only one concrete region positioning frame, the cutting image is cropped using the concrete region positioning frame to obtain a cropped image, and the concrete region image is obtained according to the cropped image.
第二种情况为,当所述混凝土区域定位框为多个时,针对任意一个混凝土区域定位框,利用该混凝土区域定位框裁剪所述下料图像得到与该混凝土区域定位框相对应的裁剪图像;遍历每个所述混凝土区域定位框,得到与每个所述混凝土区域定位框相对应的裁剪图像;将多个裁剪图像进行融合得到所述混凝土区域图像。The second case is that when there are multiple concrete area positioning frames, for any concrete area positioning frame, the blanking image is cropped using the concrete area positioning frame to obtain a cropped image corresponding to the concrete area positioning frame; each concrete area positioning frame is traversed to obtain a cropped image corresponding to each concrete area positioning frame; and multiple cropped images are fused to obtain the concrete area image.
示例的,如图2所示,将下料图像输入到的经过训练的目标检测模型中,得到两个混凝土区域定位框,即第一混凝土区域定位框1和第二混凝土区域定位框2。For example, as shown in FIG2 , the blanking image is input into a trained target detection model to obtain two concrete area positioning frames, namely, a first concrete area positioning frame 1 and a second concrete area positioning frame 2 .
利用第一混凝土区域定位框1裁剪下料图像得到与第一混凝土区域定位框1相对应的第一裁剪图像,其中,第一裁剪图像对应下料过程中的下料混凝土区域;利用第二混凝土区域定位框2裁剪下料图像得到与第二混凝土区域定位框2相对应的第二裁剪图像,其中,第二裁剪图像对应下料过程中的堆积混凝土区域。The first concrete area positioning frame 1 is used to crop the blanking image to obtain a first cropped image corresponding to the first concrete area positioning frame 1, wherein the first cropped image corresponds to the blanking concrete area during the blanking process; the second concrete area positioning frame 2 is used to crop the blanking image to obtain a second cropped image corresponding to the second concrete area positioning frame 2, wherein the second cropped image corresponds to the stacked concrete area during the blanking process.
将第一裁剪图像和第二裁剪图像进行融合得到混凝土区域。在一些实施例中,可选的,可以采取以下方法对目标检测模型进行训练:获取训练图像集,其中,所述训练图像集中包括以下中的至少一种:包含下料混凝土区域的训练图像、包含堆积混凝土区域的训练图像、包含网面以下混凝土区域的训练图像;利用所述训练图像集对所述目标检测模型进行训练得到所述经过训练的目标检测模型。具体的,所述网面为在混凝土下料过程中用于拦截混凝土中的杂质的拦截面。在一些实施例中,可选的,在确定 所述下料图像中的混凝土区域图像之前,还包括:对下料图像进行预处理,其中预处理包括但不限于降噪处理,生成灰度图等。The first cropped image and the second cropped image are fused to obtain the concrete area. In some embodiments, optionally, the following method can be used to train the target detection model: obtain a training image set, wherein the training image set includes at least one of the following: a training image containing a concrete unloading area, a training image containing a stacked concrete area, and a training image containing a concrete area below the mesh surface; the target detection model is trained using the training image set to obtain the trained target detection model. Specifically, the mesh surface is an interception surface used to intercept impurities in concrete during the concrete unloading process. In some embodiments, optionally, after determining Before the concrete area image in the blanking image is described, the method further includes: preprocessing the blanking image, wherein the preprocessing includes but is not limited to noise reduction processing, generating a grayscale image, etc.
S103:利用经过训练的分类模型对所述混凝土区域图像进行计算,得到所述混凝土的可泵性类别。具体的,可以采取以下方法对分类模型进行训练:获取与预设的可泵性类别集合中的每个可泵性类别相对应的多个图像;利用与每个可泵性类别相对应的多个图像对所述分类模型进行训练得到所述经过训练的分类模型。示例的,所述分类模型可以为基于FCN算法建立的模型。S103: Calculate the concrete area image using the trained classification model to obtain the pumpability category of the concrete. Specifically, the classification model can be trained by the following method: obtain multiple images corresponding to each pumpability category in a preset pumpability category set; train the classification model using the multiple images corresponding to each pumpability category to obtain the trained classification model. For example, the classification model can be a model established based on the FCN algorithm.
具体的,所述可泵性类别集合中的可泵性类别包括:含水率小于等于预设的第一阈值的正常含水混凝土、含水率大于所述第一阈值且小于等于预设的第二阈值的半含水混凝土、含水率大于所述第二阈值的全含水混凝土;其中,所述正常含水混凝土包括粗骨料含量小于等于预设的第三阈值的低粗骨料含量混凝土、粗骨料含量大于所述第三阈值且小于等于预设的第四阈值的中粗骨料含量混凝土、粗骨料含量大于所述第四阈值的高粗骨含量料混凝土。Specifically, the pumpability categories in the pumpability category set include: normal water-containing concrete with a moisture content less than or equal to a preset first threshold, semi-water-containing concrete with a moisture content greater than the first threshold and less than or equal to a preset second threshold, and fully water-containing concrete with a moisture content greater than the second threshold; wherein the normal water-containing concrete includes low coarse aggregate content concrete with a coarse aggregate content less than or equal to a preset third threshold, medium coarse aggregate content concrete with a coarse aggregate content greater than the third threshold and less than or equal to a preset fourth threshold, and high coarse aggregate content concrete with a coarse aggregate content greater than the fourth threshold.
这是因为,如表1所示,混凝土按照含水量的不同可以分为正常含水混凝土、半含水混凝土、全含水混凝土。具体的,正常含水混凝土为在混凝土区域图像中不存在明显水的混凝土,即混凝土区域图像中水所占的面积与所述混凝土区域图像总面积的比值(也可称为含水率)小于等于预设的第一阈值的混凝土;半含水混凝土为在混凝土区域图像中存在明显水但明显水较少的混凝土,即混凝土区域图像中水所占的面积与所述混凝土区域图像总面积的比值大于所述第一阈值且小于等于预设的第二阈值的混凝土;全含水混凝土为在混凝土区域图像中存在明显水且明显水较多的混凝土,即混凝土区域图像中水所占的面积与所述混凝土区域图像总面积的比值大于所述第二阈值的混凝土。示例的,第一阈值可以为30%,即混凝土区域图像中水所占的面积与所述混凝土区域图像总面积的比值为30%;第二阈值可以为70%,即混凝土区域图像中水所占的面积与所述混凝土区域图像总面积的比值为70%。 This is because, as shown in Table 1, concrete can be divided into normal water-containing concrete, semi-water-containing concrete, and fully water-containing concrete according to different water contents. Specifically, normal water-containing concrete is concrete in which there is no obvious water in the concrete region image, that is, the ratio of the area occupied by water in the concrete region image to the total area of the concrete region image (also referred to as water content) is less than or equal to a preset first threshold; semi-water-containing concrete is concrete in which there is obvious water but less water in the concrete region image, that is, the ratio of the area occupied by water in the concrete region image to the total area of the concrete region image is greater than the first threshold and less than or equal to a preset second threshold; fully water-containing concrete is concrete in which there is obvious water and more water in the concrete region image, that is, the ratio of the area occupied by water in the concrete region image to the total area of the concrete region image is greater than the second threshold. For example, the first threshold can be 30%, that is, the ratio of the area occupied by water in the concrete region image to the total area of the concrete region image is 30%; the second threshold can be 70%, that is, the ratio of the area occupied by water in the concrete region image to the total area of the concrete region image is 70%.
表1:按照含水率不同对混凝土进行分类得到的可泵性类别
Table 1: Pumpability categories of concrete classified according to moisture content
进一步的,如表2所示,正常含水混凝土按照粗骨料含量的不同,又可分为低粗骨料含量混凝土、中粗骨料含量混凝土和高粗骨料含量混凝土。具体的,低粗骨料含量混凝土为在混凝土区域图像中粗骨料所占的面积与混凝土区域图像总面积的比值(也可称为粗骨料含量、粗骨料占比)小于等于预设的第三阈值,中粗骨料含量混凝土为在混凝土区域图像中粗骨料所占的面积与所述混凝土区域图像总面积的比值大于所述第三阈值且小于等于预设的第四阈值,高粗骨含量料混凝土为在混凝土区域图像中粗骨料所占的面积与所述混凝土区域图像总面积的比值大于所述第四阈值。示例的,第三阈值可以为30%,即混凝土区域图像中粗骨料所占的面积与所述混凝土区域图像总面积的比值为30%;第四阈值可以为70%,即混凝土区域图像中粗骨料所占的面积与所述混凝土区域图像总面积的比值为70%。Further, as shown in Table 2, normal water-containing concrete can be divided into low coarse aggregate content concrete, medium coarse aggregate content concrete and high coarse aggregate content concrete according to the coarse aggregate content. Specifically, low coarse aggregate content concrete means that the ratio of the area occupied by coarse aggregate in the concrete region image to the total area of the concrete region image (also referred to as coarse aggregate content, coarse aggregate proportion) is less than or equal to the preset third threshold, medium coarse aggregate content concrete means that the ratio of the area occupied by coarse aggregate in the concrete region image to the total area of the concrete region image is greater than the third threshold and less than or equal to the preset fourth threshold, and high coarse aggregate content concrete means that the ratio of the area occupied by coarse aggregate in the concrete region image to the total area of the concrete region image is greater than the fourth threshold. For example, the third threshold can be 30%, that is, the ratio of the area occupied by coarse aggregate in the concrete region image to the total area of the concrete region image is 30%; the fourth threshold can be 70%, that is, the ratio of the area occupied by coarse aggregate in the concrete region image to the total area of the concrete region image is 70%.
表2:对正常含水混凝土进行分类得到的可泵性类别
Table 2: Pumpability categories for concrete with normal water content
更进一步的,如表3所示,按照粗骨料的种类进行分类,低粗骨料含量混凝土又可分为第一卵石混凝土、第一碎石混凝土和第一混合混凝土。Furthermore, as shown in Table 3, according to the type of coarse aggregate, low coarse aggregate content concrete can be divided into first pebble concrete, first crushed stone concrete and first mixed concrete.
表3:按照粗骨料的类别对低粗骨料含量混凝土进行分类得到的可泵性类别

Table 3: Pumpability categories of low coarse aggregate concrete according to the type of coarse aggregate

如表4所示,按照粗骨料的种类进行分类,中粗骨料含量混凝土又可分为第二卵石混凝土、第二碎石混凝土和第二混合混凝土。As shown in Table 4, according to the type of coarse aggregate, concrete with medium coarse aggregate content can be divided into second pebble concrete, second crushed stone concrete and second mixed concrete.
表4:按照粗骨料的类别对中粗骨料含量混凝土进行分类得到的可泵性类别
Table 4: Pumpability categories of concrete with medium-coarse aggregate content according to the type of coarse aggregate
如表5所示,按照粗骨料的种类进行分类,高粗骨料含量混凝土又可分为第三卵石混凝土、第三碎石混凝土和第三混合混凝土。As shown in Table 5, according to the type of coarse aggregate, high coarse aggregate content concrete can be divided into third pebble concrete, third crushed stone concrete and third mixed concrete.
表5:按照粗骨料的类别对高粗骨料含量混凝土进行分类得到的可泵性类别
Table 5: Pumpability categories of high coarse aggregate concrete according to the type of coarse aggregate
同上,卵石占比为在混凝土区域图像中卵石所占的面积与所述混凝土区域图像总面积的比值;碎石占比为在混凝土区域图像中碎石所占的面积与所述混凝土区域图像总面积的比值;碎石和卵石的总占比为在混凝土区域图像中碎石和卵石所占的面积与所述混凝土区域图像总面积的比值。As above, the pebble ratio is the ratio of the area occupied by pebbles in the concrete area image to the total area of the concrete area image; the gravel ratio is the ratio of the area occupied by gravel in the concrete area image to the total area of the concrete area image; the total ratio of gravel and pebbles is the ratio of the area occupied by gravel and pebbles in the concrete area image to the total area of the concrete area image.
具体的,在第一卵石混凝土、第二卵石混凝土和第三卵石混凝土中,粗骨料的种类主要为卵石;在第一碎石混凝土、第二碎石混凝土和第三碎石混凝土中,粗骨料的种类主要为碎石;在第一混合混凝土、第二混合液 混凝土和第三混合混凝土中,粗骨料为卵石和碎石的混合物。示例的,当粗骨料中,卵石与碎石的比例为3:7、4:6、5:5或碎石与卵石的比例为3:7、4:6、5:5时,则认为粗骨料的种类属于混合物,否则,如果粗骨料中卵石的量大于碎石的量,则认为粗骨料的种类主要为卵石,如果粗骨料中碎石的量大于卵石的量,则认为粗骨料的种类主要为碎石。Specifically, in the first pebble concrete, the second pebble concrete and the third pebble concrete, the type of coarse aggregate is mainly pebbles; in the first crushed stone concrete, the second crushed stone concrete and the third crushed stone concrete, the type of coarse aggregate is mainly crushed stone; in the first mixed concrete, the second mixed concrete In the concrete and the third mixed concrete, the coarse aggregate is a mixture of pebbles and crushed stones. For example, when the ratio of pebbles to crushed stones in the coarse aggregate is 3:7, 4:6, 5:5 or the ratio of crushed stones to pebbles is 3:7, 4:6, 5:5, the type of the coarse aggregate is considered to be a mixture, otherwise, if the amount of pebbles in the coarse aggregate is greater than the amount of crushed stones, the type of the coarse aggregate is considered to be mainly pebbles, and if the amount of crushed stones in the coarse aggregate is greater than the amount of pebbles, the type of the coarse aggregate is considered to be mainly crushed stones.
具体的,分类模型输出的可泵性类别可以用可泵性类别的内容表示,也可以用类别标签表示。不同的可泵性类别对可泵性的影响不同。Specifically, the pumpability category output by the classification model can be represented by the content of the pumpability category or by the category label. Different pumpability categories have different effects on pumpability.
在一些实施例中,可选的,在将所述混凝土区域输入到经过训练的分类模型中得到所述混凝土的可泵性类别之后,还包括:当所述混凝土的可泵性类别属于预设的报警范围时,进行报警。In some embodiments, optionally, after inputting the concrete area into a trained classification model to obtain the pumpability category of the concrete, the method further includes: when the pumpability category of the concrete belongs to a preset alarm range, giving an alarm.
示例的,当分类模型输出的可泵性类别为类别标签3,即为全含水状态混凝土时,进行报警。For example, when the pumpability category output by the classification model is category label 3, that is, fully water-containing concrete, an alarm is issued.
根据本申请实施例的混凝土可泵性类别识别方法、装置及电子设备,通过获取混凝土由搅拌车下料至泵车时的下料图像,识别所述下料图像中的混凝土区域,将所述混凝土区域输入到经过训练的分类模型中得到所述混凝土的可泵性类别,也就是说,仅通过下料图像就能得到混凝土的可泵性类别,由此可以在泵车施工前就能得知混凝土的可泵性,可以避免泵车施工过程中的风险。According to the method, device and electronic device for identifying the pumpability category of concrete in the embodiments of the present application, by acquiring the unloading image of concrete when it is unloaded from a mixer truck to a pump truck, the concrete area in the unloading image is identified, and the concrete area is input into a trained classification model to obtain the pumpability category of the concrete. In other words, the pumpability category of the concrete can be obtained only by the unloading image, thereby knowing the pumpability of the concrete before the pump truck is constructed, and avoiding risks during the construction of the pump truck.
为了更加详细的说明根据本申请实施例的混凝土可泵性类别识别方法,给出一个具体的示例,该示例包括以下步骤:In order to explain the concrete pumpability category identification method according to the embodiment of the present application in more detail, a specific example is given, which includes the following steps:
1、RGB相机获取数据流并传入边缘计算盒子设备。1. The RGB camera acquires the data stream and transmits it to the edge computing box device.
2、对RGB图像进行预处理,具体包括但不局限于降噪处理,生成灰度图等。2. Preprocess the RGB image, including but not limited to noise reduction, generating grayscale images, etc.
3、使用深度学习目标检测模型裁剪图像数据帧,具体为输出模型得到的定位框坐标,得到图像内大部分占比都是混凝土的图像,并传导到下游任务。3. Use the deep learning object detection model to crop the image data frame, specifically the positioning box coordinates obtained by the output model, obtain an image in which most of the image is concrete, and transmit it to the downstream task.
4、将第3步得到的图像输入到深度学习分类模型中得到类别标签数字。4. Input the image obtained in step 3 into the deep learning classification model to obtain the category label number.
5、将第4步得到的混凝土类别标签数字传输到泵车控制器并最终回传 到数据库服务器后台。5. Transmit the concrete category label digitally obtained in step 4 to the pump truck controller and finally transmit it back To the database server backend.
由此可见,根据本申请实施例的混凝土可泵性类别识别方法具备如下优点:It can be seen that the concrete pumpability category identification method according to the embodiment of the present application has the following advantages:
(1)只采用传统计算机视觉的经典算法,成本低;能够对倒入到泵车的混凝土进行可泵性分析,得到重要的参数,具有极高的应用价值;(1) It only uses the classic algorithms of traditional computer vision, which is low-cost. It can analyze the pumpability of concrete poured into a pump truck and obtain important parameters, which has extremely high application value.
(2)能够检测到混凝土中含水过多的情况,能够对因此出现的离析现象进行提前预警,有效避免以此带来的泵车堵管。(2) It can detect excessive water content in concrete and provide early warning of the resulting segregation phenomenon, effectively avoiding the resulting blockage of the pump truck pipe.
本申请实施例还提供了一种混凝土可泵性类别识别装置。图3为本申请一些实施例中的混凝土可泵性类别识别装置的结构示意图,如图3所示,本申请一些实施例的混凝土可泵性类别识别装置包括获取模块20、第一处理模块21和第二处理模块22。The embodiments of the present application also provide a concrete pumpability category identification device. FIG3 is a schematic diagram of the structure of the concrete pumpability category identification device in some embodiments of the present application. As shown in FIG3, the concrete pumpability category identification device in some embodiments of the present application includes an acquisition module 20, a first processing module 21 and a second processing module 22.
其中,获取模块20,用于获取混凝土下料过程的下料图像;The acquisition module 20 is used to acquire the material feeding image of the concrete feeding process;
第一处理模块21,用于确定所述下料图像中的混凝土区域图像;A first processing module 21 is used to determine a concrete area image in the blanking image;
第二处理模块22,用于用经过训练的分类模型对所述混凝土区域图像进行计算,得到所述混凝土的可泵性类别。The second processing module 22 is used to calculate the concrete area image using a trained classification model to obtain the pumpability category of the concrete.
所述第一处理模块21具体用于:将所述下料图像输入到经过训练的目标检测模型中进行识别得到混凝土区域定位框;利用所述混凝土区域定位框裁剪所述下料图像得到所述混凝土区域图像。The first processing module 21 is specifically used for: inputting the blanking image into a trained target detection model for recognition to obtain a concrete area positioning frame; and using the concrete area positioning frame to crop the blanking image to obtain the concrete area image.
更加具体的,所述第一处理模块21用于:当所述混凝土区域定位框为一个时,利用所述混凝土区域定位框裁剪所述下料图像得到裁剪图像,根据所述裁剪图像得到所述混凝土区域图像;当所述混凝土区域定位框为多个时,针对任意一个混凝土区域定位框,利用该混凝土区域定位框裁剪所述下料图像得到与该混凝土区域定位框相对应的裁剪图像;遍历每个所述混凝土区域定位框,得到与每个所述混凝土区域定位框相对应的裁剪图像;将多个裁剪图像进行融合得到所述混凝土区域图像。More specifically, the first processing module 21 is used for: when there is one concrete area positioning frame, using the concrete area positioning frame to crop the blanking image to obtain a cropped image, and obtaining the concrete area image according to the cropped image; when there are multiple concrete area positioning frames, for any concrete area positioning frame, using the concrete area positioning frame to crop the blanking image to obtain a cropped image corresponding to the concrete area positioning frame; traversing each concrete area positioning frame to obtain a cropped image corresponding to each concrete area positioning frame; and fusing multiple cropped images to obtain the concrete area image.
在一些实施例中,可选的,混凝土可泵性类别识别装置还包括目标检测模型训练模块23。所述目标检测模型训练模块23具体用于:获取训练图像集,其中所述训练图像集中的训练图像包括以下中的至少一种:包含下料混凝土区域的训练图像、包含堆积混凝土区域的训练图像、包含网面 以下混凝土区域的训练图像;利用所述训练图像集对所述目标检测模型进行训练得到所述经过训练的目标检测模型。In some embodiments, the concrete pumpability category recognition device may further include a target detection model training module 23. The target detection model training module 23 is specifically used to: obtain a training image set, wherein the training images in the training image set include at least one of the following: a training image containing a concrete unloading area, a training image containing a concrete stacking area, a training image containing a mesh surface The following training images of the concrete area; the target detection model is trained using the training image set to obtain the trained target detection model.
在一些实施例中,可选的,混凝土可泵性类别识别装置还包括分类模型训练模块24。所述分类模型训练模块具体用于:获取与预设的可泵性类别集合中的每个可泵性类别相对应的多个图像;利用与每个可泵性类别相对应的多个图像对所述分类模型进行训练得到所述经过训练的分类模型。In some embodiments, optionally, the concrete pumpability category identification device further includes a classification model training module 24. The classification model training module is specifically used to: obtain a plurality of images corresponding to each pumpability category in a preset pumpability category set; and train the classification model using the plurality of images corresponding to each pumpability category to obtain the trained classification model.
上述混凝土可泵性类别识别装置具体细节可以对应参阅图1至图2所示的实施例中对应的相关描述和效果进行理解,此处不再赘述。The specific details of the above-mentioned concrete pumpability category identification device can be understood by referring to the corresponding related descriptions and effects in the embodiments shown in Figures 1 to 2, and will not be repeated here.
本申请实施例还提供了一种电子设备,该电子设备包括摄像装置和处理器。所述摄像装置用于拍摄混凝土下料过程的下料图像;所述摄像装置和所述处理器通信连接。The embodiment of the present application further provides an electronic device, which includes a camera device and a processor. The camera device is used to capture images of concrete during the concrete feeding process; and the camera device is in communication with the processor.
具体的,摄像装置设置在料斗灯杆处或者料斗正上方。Specifically, the camera device is arranged at the hopper light pole or just above the hopper.
处理器包括处理单元和存储单元,处理单元可以采用中央处理器(Central Processing Unit,CPU),还可以采用数字信号处理器(Digital Signal Processor,DSP)、专用集成电路(Application Specific Integrated Circuit,ASIC)、现场可编程门阵列(Field-Programmable Gate Array,FPGA)或者其他可编程逻辑器件、分立门或者晶体管逻辑器件、分立硬件组件等芯片,或者上述各类芯片的组合。The processor includes a processing unit and a storage unit. The processing unit can be a central processing unit (CPU), a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components and other chips, or a combination of the above chips.
存储单元作为一种非暂态计算机可读存储介质,可用于存储非暂态软件程序、非暂态计算机可执行程序以及模块,如本申请实施例中的混凝土可泵性类别识别方法对应的程序指令/模块(例如,图3所示的获取模块20、第一处理模块21、第二处理模块22、目标检测模型训练模块23和分类模型训练模块24)。处理器通过运行存储在存储单元中的非暂态软件程序、指令以及模块,从而执行处理器的各种功能应用以及数据处理,即实现上述方法实施例中的混凝土可泵性类别识别方法。The storage unit, as a non-transitory computer-readable storage medium, can be used to store non-transitory software programs, non-transitory computer executable programs and modules, such as the program instructions/modules corresponding to the concrete pumpability category identification method in the embodiment of the present application (for example, the acquisition module 20, the first processing module 21, the second processing module 22, the target detection model training module 23 and the classification model training module 24 shown in FIG3). The processor executes various functional applications and data processing of the processor by running the non-transitory software programs, instructions and modules stored in the storage unit, that is, the concrete pumpability category identification method in the above method embodiment is implemented.
存储单元可以包括存储程序区和存储数据区,其中,存储程序区可存储操作系统、至少一个功能所需要的应用程序;存储数据区可存储处理器所创建的数据等。此外,存储单元可以包括高速随机存取存储单元,还可以包括非暂态存储单元,例如至少一个磁盘存储单元件、闪存器件、或其 他非暂态固态存储单元件。在一些实施例中,存储单元可选包括相对于处理器远程设置的存储单元,这些远程存储单元可以通过网络连接至处理器。上述网络的实例包括但不限于互联网、企业内部网、局域网、移动通信网及其组合。The storage unit may include a program storage area and a data storage area, wherein the program storage area may store an operating system and an application required by at least one function; the data storage area may store data created by the processor, etc. In addition, the storage unit may include a high-speed random access storage unit, and may also include a non-transitory storage unit, such as at least one disk storage unit device, a flash memory device, or other Other non-transitory solid-state storage units. In some embodiments, the storage unit may optionally include a storage unit remotely disposed relative to the processor, and these remote storage units may be connected to the processor via a network. Examples of the above-mentioned network include, but are not limited to, the Internet, an intranet, a local area network, a mobile communication network, and combinations thereof.
所述一个或者多个模块存储在所述存储单元中,当被所述处理器执行时,执行如图1至图2所示实施例中的混凝土可泵性类别识别方法。The one or more modules are stored in the storage unit, and when executed by the processor, the concrete pumpability category identification method in the embodiments shown in FIG. 1 to FIG. 2 is performed.
在一些实施例中,可选的,电子设备还包括控制器和报警装置,所述控制器与所述处理器通信连接,所述报警装置与所述控制器通信连接。In some embodiments, optionally, the electronic device further includes a controller and an alarm device, wherein the controller is communicatively connected to the processor, and the alarm device is communicatively connected to the controller.
上述电子设备具体细节可以对应参阅图1至图3所示的实施例中对应的相关描述和效果进行理解,此处不再赘述。The specific details of the above electronic device can be understood by referring to the corresponding related descriptions and effects in the embodiments shown in Figures 1 to 3, and will not be repeated here.
本领域技术人员可以理解,实现上述实施例方法中的全部或部分流程,是可以通过计算机程序来指令相关的硬件来完成,所述的程序可存储于一计算机可读取存储介质中,该程序在执行时,可包括如上述各方法的实施例的流程。其中,所述存储介质可为磁碟、光盘、只读存储记忆体(Read-Only Memory,ROM)、随机存储记忆体(Random Access Memory,RAM)、快闪存储单元(Flash Memory)、硬盘(Hard Disk Drive,缩写:HDD)或固态硬盘(Solid-State Drive,SSD)等;所述存储介质还可以包括上述种类的存储单元的组合。Those skilled in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be implemented by instructing related hardware through a computer program, and the program can be stored in a computer-readable storage medium. When the program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, the storage medium can be a disk, an optical disk, a read-only memory (ROM), a random access memory (RAM), a flash memory unit (Flash Memory), a hard disk (Hard Disk Drive, abbreviated: HDD) or a solid-state drive (SSD), etc.; the storage medium can also include a combination of the above-mentioned types of storage units.
虽然结合附图描述了本申请的实施例,但是本领域技术人员可以在不脱离本申请的精神和范围的情况下作出各种修改和变型,这样的修改和变型均落入由所附权利要求所限定的范围之内。 Although the embodiments of the present application have been described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present application, and such modifications and variations are all within the scope defined by the appended claims.

Claims (10)

  1. 一种混凝土可泵性类别识别方法,其中,包括:A method for identifying concrete pumpability categories, comprising:
    获取混凝土下料过程的下料图像;Acquire the unloading image of the concrete unloading process;
    确定所述下料图像中的混凝土区域图像;Determine a concrete area image in the blanking image;
    利用经过训练的分类模型对所述混凝土区域图像进行计算,得到所述混凝土的可泵性类别。The concrete region image is calculated using a trained classification model to obtain a pumpability category of the concrete.
  2. 根据权利要求1所述的方法,其中,所述确定所述下料图像中的混凝土区域图像包括:The method according to claim 1, wherein determining the concrete area image in the blanking image comprises:
    将所述下料图像输入到经过训练的目标检测模型中进行识别得到混凝土区域定位框;Inputting the blanking image into a trained target detection model for recognition to obtain a concrete area positioning frame;
    利用所述混凝土区域定位框裁剪所述下料图像得到所述混凝土区域图像。The concrete area positioning frame is used to crop the blanking image to obtain the concrete area image.
  3. 根据权利要求2所述的方法,其中,所述利用所述混凝土区域定位框裁剪所述下料图像得到所述混凝土区域图像包括:The method according to claim 2, wherein the step of cropping the blanking image using the concrete area positioning frame to obtain the concrete area image comprises:
    当所述混凝土区域定位框为一个时,利用所述混凝土区域定位框裁剪所述下料图像得到裁剪图像,将所述裁剪图像作为所述混凝土区域图像;When there is one concrete region positioning frame, the blanking image is cropped using the concrete region positioning frame to obtain a cropped image, and the cropped image is used as the concrete region image;
    当所述混凝土区域定位框为多个时,针对任意一个混凝土区域定位框,利用该混凝土区域定位框裁剪所述下料图像得到与该混凝土区域定位框相对应的裁剪图像;遍历每个所述混凝土区域定位框,得到与每个所述混凝土区域定位框相对应的裁剪图像;将多个裁剪图像进行融合得到所述混凝土区域图像。When there are multiple concrete area positioning frames, for any concrete area positioning frame, the blanking image is cropped using the concrete area positioning frame to obtain a cropped image corresponding to the concrete area positioning frame; each concrete area positioning frame is traversed to obtain a cropped image corresponding to each concrete area positioning frame; and multiple cropped images are fused to obtain the concrete area image.
  4. 根据权利要求2所述的方法,其中,获取所述经过训练的目标检测模型包括:The method according to claim 2, wherein obtaining the trained object detection model comprises:
    获取训练图像集,其中,所述训练图像集中的训练图像包括以下至少一种:包含下料混凝土区域的训练图像、包含堆积混凝土区域的训练图像、包含筛网面以下混凝土区域的训练图像;Acquire a training image set, wherein the training images in the training image set include at least one of the following: a training image containing a concrete unloading area, a training image containing a concrete stacking area, and a training image containing a concrete area below a screen surface;
    利用所述训练图像集对所述目标检测模型进行训练得到所述经过训练的目标检测模型。 The target detection model is trained using the training image set to obtain the trained target detection model.
  5. 根据权利要求1所述的方法,其中,获取经过训练的分类模型包括:The method according to claim 1, wherein obtaining a trained classification model comprises:
    获取与预设的可泵性类别集合中的每个可泵性类别相对应的多个图像;acquiring a plurality of images corresponding to each pumpability category in a preset set of pumpability categories;
    利用与每个可泵性类别相对应的多个图像对所述分类模型进行训练得到所述经过训练的分类模型。The classification model is trained using a plurality of images corresponding to each pumpability category to obtain the trained classification model.
  6. 根据权利要求5所述的方法,其中,所述可泵性类别集合中的可泵性类别包括:含水率小于等于预设的第一阈值的正常含水混凝土、含水率大于所述第一阈值且小于等于预设的第二阈值的半含水混凝土、含水率大于所述第二阈值的全含水混凝土;The method according to claim 5, wherein the pumpability categories in the pumpability category set include: normal water-containing concrete with a moisture content less than or equal to a preset first threshold, semi-water-containing concrete with a moisture content greater than the first threshold and less than or equal to a preset second threshold, and fully water-containing concrete with a moisture content greater than the second threshold;
    其中,所述正常含水混凝土包括粗骨料含量小于等于预设的第三阈值的低粗骨料含量混凝土、粗骨料含量大于所述第三阈值且小于等于预设的第四阈值的中粗骨料含量混凝土、粗骨料含量大于所述第四阈值的高粗骨含量料混凝土;The normal water-containing concrete includes low coarse aggregate content concrete with a coarse aggregate content less than or equal to a preset third threshold, medium coarse aggregate content concrete with a coarse aggregate content greater than the third threshold and less than or equal to a preset fourth threshold, and high coarse aggregate content concrete with a coarse aggregate content greater than the fourth threshold.
    所述低粗骨料含量混凝土包括第一卵石混凝土、第一碎石混凝土和第一混合混凝土;所述中粗骨料含量混凝土包括第二卵石混凝土、第二碎石混凝土和第二混合混凝土;所述高粗骨料含量混凝土包括第三卵石混凝土、第三碎石混凝土和第三混合混凝土。The low coarse aggregate content concrete includes a first pebble concrete, a first crushed stone concrete and a first mixed concrete; the medium coarse aggregate content concrete includes a second pebble concrete, a second crushed stone concrete and a second mixed concrete; the high coarse aggregate content concrete includes a third pebble concrete, a third crushed stone concrete and a third mixed concrete.
  7. 根据权利要求1所述的方法,其中,在利用经过训练的分类模型对所述混凝土区域图像进行计算,得到所述混凝土的可泵性类别之后,还包括:The method according to claim 1, wherein after calculating the concrete area image using a trained classification model to obtain the pumpability category of the concrete, it further comprises:
    当所述混凝土的可泵性类别属于预设的报警范围时,进行报警。When the pumpability category of the concrete belongs to a preset alarm range, an alarm is issued.
  8. 一种混凝土可泵性类别识别装置,其中,包括:A device for identifying the category of concrete pumpability, comprising:
    获取模块,用于获取混凝土下料过程的下料图像;An acquisition module is used to acquire the image of the concrete feeding process;
    第一处理模块,用于确定所述下料图像中的混凝土区域图像;A first processing module is used to determine a concrete area image in the blanking image;
    第二处理模块,用于用经过训练的分类模型对所述混凝土区域图像进行计算,得到所述混凝土的可泵性类别。The second processing module is used to calculate the concrete area image using a trained classification model to obtain the pumpability category of the concrete.
  9. 一种电子设备,其中,包括:An electronic device, comprising:
    摄像装置,用于拍摄混凝土下料过程的下料图像;A camera device, used to capture images of the concrete during the concrete feeding process;
    处理器,所述摄像装置和所述处理器通信连接,所述处理器中存储有 计算机指令,所述处理器通过执行所述计算机指令,从而执行权利要求1~7中任一项所述的混凝土可泵性类别识别方法。processor, the camera device is in communication with the processor, and the processor stores The computer instructions are used to execute the concrete pumpability category identification method according to any one of claims 1 to 7 by the processor executing the computer instructions.
  10. 根据权利要求9所述的电子设备,其中,还包括控制器和报警装置,所述控制器与所述处理器通信连接,所述报警装置与所述控制器通信连接。 The electronic device according to claim 9, further comprising a controller and an alarm device, wherein the controller is communicatively connected to the processor, and the alarm device is communicatively connected to the controller.
PCT/CN2023/106835 2022-09-26 2023-07-11 Concrete pumpability category identification method and apparatus, and electronic device WO2024066664A1 (en)

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