WO2024066426A1 - Oil and gas dual-effect seal structure for gas turbine - Google Patents

Oil and gas dual-effect seal structure for gas turbine Download PDF

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Publication number
WO2024066426A1
WO2024066426A1 PCT/CN2023/097035 CN2023097035W WO2024066426A1 WO 2024066426 A1 WO2024066426 A1 WO 2024066426A1 CN 2023097035 W CN2023097035 W CN 2023097035W WO 2024066426 A1 WO2024066426 A1 WO 2024066426A1
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WO
WIPO (PCT)
Prior art keywords
sleeve
groove
gas
oil
seal structure
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PCT/CN2023/097035
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French (fr)
Chinese (zh)
Inventor
姜东坡
张华杰
邵志伟
冯永志
葛春醒
冀文慧
苑馨予
王泽众
周驰
Original Assignee
哈电发电设备国家工程研究中心有限公司
哈尔滨汽轮机厂有限责任公司
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Publication of WO2024066426A1 publication Critical patent/WO2024066426A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D11/00Preventing or minimising internal leakage of working-fluid, e.g. between stages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D11/00Preventing or minimising internal leakage of working-fluid, e.g. between stages
    • F01D11/003Preventing or minimising internal leakage of working-fluid, e.g. between stages by packing rings; Mechanical seals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C7/00Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
    • F02C7/28Arrangement of seals

Definitions

  • the invention relates to an oil-gas double sealing structure for a gas turbine, belonging to the technical field of gas turbines.
  • Gas turbines are required to be small in size and as light as possible, so many thin-walled parts are designed for the rotor and stator.
  • the centrifugal load, extremely uneven temperature changes, instantaneous loads, etc. will cause warping and displacement of components.
  • sealing structures to achieve the purpose of tight clearance. However, if the clearance of the sealing parts is too small, it will cause friction and wear.
  • the purpose of the research and development of the present invention is to solve the problem of an oil-gas double seal structure for a gas turbine, to prevent gas leakage, to prevent lubricating oil from entering the inner cavity of the turbine and to reduce friction, which can increase the safety of the turbine and improve the efficiency of the turbine.
  • a brief overview of the present invention is given below to provide a basic understanding of certain aspects of the present invention. It should be understood that this overview is not an exhaustive overview of the present invention. It is not intended to determine the key or important parts of the present invention, nor is it intended to limit the scope of the present invention.
  • An oil and gas double seal structure for a gas turbine comprises a turbine rotor, a fixed sleeve, a support ring, a sealing ring, a sleeve, an adjusting ring, a bearing, a locking washer and a nut.
  • the turbine rotor is sleeved with a fixed sleeve, and the outer side of the fixed sleeve is sleeved with a sleeve, an adjusting ring, a bearing and a nut in sequence from left to right, wherein the nut is pressed and fixed to the turbine rotor by a locking washer, a sealing groove is machined on the fixed sleeve on the left side of the sleeve, a sealing ring is arranged in the sealing groove, and the fixed sleeve, the sealing ring and the outer side of the sleeve are sleeved with a support ring.
  • an axial gap H1 is provided between the left side wall of the sealing ring and the left inner wall of the sealing groove, and the axial gap H1 is 0.2 mm; the right side wall of the sealing ring is tightly fitted with the left end face of the sleeve; a radial gap H2 is provided between the outer side wall of the sealing ring and the supporting ring, and the radial gap H2 is 0.1 mm.
  • a plurality of spiral grooves are evenly arranged on the circumference of the left end surface of the sleeve.
  • the number of the spiral grooves is 40.
  • the plurality of spiral grooves together form a surface texture, and the direction of the surface texture is consistent with the rotation direction of the turbine rotor.
  • the groove width angle ⁇ 1 of the spiral groove in the circumferential direction is 4.5°
  • the width angle ⁇ 2 between two adjacent spiral grooves in the circumferential direction is 9°
  • the groove width ratio ⁇ ⁇ 1 / ⁇ 2
  • the groove width ratio ⁇ is 0.5.
  • the groove diameter ratio ⁇ of the spiral groove is (Rs-Rx)/(Ro-Ri), wherein Rs is the outer diameter of the spiral groove, Rx is the inner diameter of the spiral groove, Ro is the outer diameter of the sleeve 5, Ri is the inner diameter of the sleeve 5, and the groove diameter ratio ⁇ ranges from 0.3 to 0.7.
  • the groove depth H3 of the spiral groove is 0.01 mm-0.02 mm.
  • the left end face of the sleeve is a mating end face, the flatness processing requirement of which is 0.001, and the surface is electroplated.
  • the spiral groove is a T-shaped spiral groove, an arc-shaped spiral groove, a C-shaped spiral groove or a V-shaped spiral groove.
  • the present invention provides an oil-gas double seal structure for high-temperature, high-speed, large-size rotating gas turbines, which can not only prevent gas leakage, but also prevent lubricating oil from entering the turbine cavity. At the same time, it plays a role in increasing turbine safety and improving turbine efficiency;
  • the invention has a simple structure, can operate smoothly under high temperature, high pressure and high speed, can maintain long-term stable operation and is not easy to wear and damage, has low design and processing difficulty, is simple to install, has high safety, and has strong applicability;
  • the spiral groove structure provided by the present invention can balance the opening force for separating the dynamic and static rings and the amount of leakage, reduce the occurrence of wear, and enhance the sealing performance.
  • FIG1 is a schematic structural diagram of an oil-gas dual seal structure for a gas turbine according to the present invention.
  • FIG2 is a diagram of the matching and installation of a seal ring and a sleeve of an oil-gas dual seal structure for a gas turbine according to the present invention
  • FIG3 is a B-direction view of the sleeve in FIG2;
  • Fig. 4 is a cross-sectional view taken along line E-E of Fig. 3;
  • the connection mentioned in the present invention is divided into fixed connection and detachable connection.
  • the fixed connection is a non-detachable connection including but not limited to conventional fixed connection methods such as folding connection, rivet connection, bonding connection and welding connection.
  • the detachable connection includes but not limited to conventional detachable methods such as threaded connection, snap connection, pin connection and hinge connection.
  • a fixed connection is a welding connection
  • a detachable connection is a hinge connection.
  • An oil and gas double seal structure for a gas turbine in this implementation method includes a turbine rotor 1, a fixed sleeve 2, a support ring 3, a sealing ring 4, a sleeve 5, an adjusting ring 6, a bearing 7, a locking washer 8 and a nut 9.
  • the support ring 3 and the sealing ring 4 are stator components, and the rest are rotor components.
  • the turbine rotor 1 is sleeved with a fixed sleeve 2, and the outer side of the fixed sleeve 2 is sleeved with a sleeve 5, an adjusting ring 6, a bearing 7 and a nut 9 in sequence from left to right, wherein the nut 9 is pressed and fixed to the turbine rotor 1 by a locking washer 8 to ensure that the nut 9 does not loosen.
  • the fixed sleeve 2, the sealing ring 4 and the outer side of the sleeve 5 are sleeved with a support ring 3, and a sealing groove 21 is processed on the fixed sleeve 2 on the left side of the sleeve 5, and a sealing ring 4 is arranged in the sealing groove 21;
  • the fixed sleeve 2, the support ring 3, the sleeve 5, the adjusting ring 6, the bearing 7, the locking washer 8 and the nut 9 are all annular metal parts, which have a simple structure, low design and processing difficulty, simple installation, high safety, and strong applicability. Due to its simple structure, this embodiment can operate smoothly under high temperature, high pressure and high speed, and has the advantages of being able to operate stably for a long time and not being easily damaged.
  • An axial gap H1 is set between the left side wall of the sealing ring 4 and the left inner wall of the sealing groove 21, and the axial gap H1 is 0.2mm.
  • the right side wall of the sealing ring 4 is tightly fitted with the left end face of the sleeve 5.
  • a radial gap H2 is set between the outer side wall of the sealing ring 4 and the supporting ring 3, and the radial gap H2 is 0.1mm, which serves as the matching sealing surface between the rotor part and the stator part.
  • the left end surface of the sleeve 5 is evenly arranged with 40 spiral grooves 51, which are T-shaped spiral grooves.
  • the T-shaped spiral grooves together form an annular surface texture, and the direction of the surface texture is consistent with the rotation direction of the turbine rotor 1.
  • the spiral grooves 51 achieve a sealing effect under pressure through the shear flow generated by themselves and the pressure difference between the sealed gas and the outside.
  • the surface texture is a spiral groove 51 opened in the middle of the sealing end face. Compared with the traditional groove method, it has a higher fluid dynamic and static pressure effect and reduces the occurrence of wear. In the non-lubricated state, the surface texture will have a lower friction coefficient and a more stable friction state.
  • the groove can collect and contain wear particles, thereby slowing down the loss of the friction pair here.
  • the bearing lubricating oil that must be used by the bearing 7 will leak through the oil side P2, and then enter the turbine cavity through the top gap of the sleeve 5.
  • the high-temperature gas leaks into the bottom of the sealing ring 4 through the axial gap H1 between the sealing ring 4 and the fixed sleeve 2, and a part of the high-temperature gas passes through the middle hole to form a slightly higher pressure air cavity at the top of the sealing ring 4, which can not only prevent the bearing lubricating oil from leaking into the main shaft and damaging the unit safety, but also reduce the leakage of high-temperature gas; another part of the high-temperature gas enters the surface texture formed by the spiral groove 51 of the sleeve 5, forming an air film during high-speed rotation to reduce friction.
  • the groove width angle ⁇ 1 of the spiral groove 51 in the circumferential direction is 4.5°
  • the width angle ⁇ 2 between two adjacent spiral grooves 51 in the circumferential direction is 9°
  • the groove width ratio ⁇ ⁇ 1 / ⁇ 2
  • the groove width ratio ⁇ is 0.5.
  • the groove diameter ratio ⁇ of the spiral groove 51 is (Rs-Rx)/(Ro-Ri), where Rs is the outer diameter of the spiral groove 51, Rx is the inner diameter of the spiral groove 51, Ro is the outer diameter of the sleeve 5, and Ri is the inner diameter of the sleeve 5.
  • Rs is the outer diameter of the spiral groove 51
  • Rx is the inner diameter of the spiral groove 51
  • Ro is the outer diameter of the sleeve 5
  • Ri is the inner diameter of the sleeve 5.
  • the groove depth H3 of the spiral groove 51 is 0.018 mm. According to finite element calculation, the opening force that can separate the dynamic and static rings generally increases with the increase of the groove depth, but the leakage will also increase with the increase of the groove depth, so the value of H3 needs to be comprehensively considered, and generally does not exceed 0.02 mm.
  • the left end face of the sleeve 5 is a mating end face, and its flatness processing requirement is 0.001.
  • the surface is electroplated to enhance the surface hardness and enhance the wear resistance.
  • the spiral groove 51 may also be an arc-shaped spiral groove, a C-shaped spiral groove or a V-shaped spiral groove. Different groove types still need to ensure that the groove width ratio, groove diameter ratio and groove depth are within the value range.
  • spatially relative terms such as “above”, “above”, “on the upper surface of”, “above”, etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as “above other devices or structures” or “above other devices or structures” will be positioned as “below other devices or structures” or “below other devices or structures”. Thus, the exemplary term “above” can include both “above” and “below”. The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Gasket Seals (AREA)

Abstract

An oil and gas dual-effect seal structure for a gas turbine, comprising: a turbine rotor, a fixed sleeve, a supporting ring, a seal ring, a sleeve, an adjusting ring, a bearing, a locking gasket and a nut. The turbine rotor is sleeved with the fixed sleeve, the outer side of the fixed sleeve being sequentially sleeved from left to right with the sleeve, the adjusting ring, the bearing and the nut. The nut is pressed against and fixed to the turbine rotor by means of the locking gasket. A seal groove is formed in the fixed sleeve on the left side of the sleeve, the seal ring being arranged in the seal groove. The outer sides of the fixed sleeve, the seal ring and the sleeve are sleeved with the supporting ring. The oil and gas dual-effect seal structure can prevent gas from leaking out, and also prevent lubricating oil from entering the inner cavity of a turbine and reduce friction, thereby achieving the effects of improving turbine safety and increasing turbine efficiency.

Description

一种用于燃气涡轮的油气双密封结构An oil-gas double seal structure for gas turbine 技术领域Technical Field
本发明涉及一种用于燃气涡轮的油气双密封结构,属于燃气轮机技术领域。The invention relates to an oil-gas double sealing structure for a gas turbine, belonging to the technical field of gas turbines.
背景技术Background technique
燃气轮机要求尺寸小、质量尽可能轻,因此转子与静子设计了很多薄壁件,其离心负荷和极不均匀的温度变化、瞬间载荷等会引起零部件的翘曲变形和位移,这些都需要密封结构来解决,以达到紧间隙的目的,但密封件间隙过小则会带来摩擦及磨损。Gas turbines are required to be small in size and as light as possible, so many thin-walled parts are designed for the rotor and stator. The centrifugal load, extremely uneven temperature changes, instantaneous loads, etc. will cause warping and displacement of components. These need to be solved by sealing structures to achieve the purpose of tight clearance. However, if the clearance of the sealing parts is too small, it will cause friction and wear.
同时,燃气涡轮作为高温高速旋转机械,泄露问题一直极其重要。气体泄露会造成高温高压工质流失、降低机组效率,且气体窜至轴承部分会造成润滑油乳化,而密封油系统漏油进入机体会严重影响机组的安全性。At the same time, as a high-temperature, high-speed rotating machine, gas turbines have always been extremely important to leakage issues. Gas leakage will cause the loss of high-temperature and high-pressure working fluids, reduce unit efficiency, and gas leakage to the bearing part will cause lubricating oil emulsification, while oil leakage from the sealing oil system into the body will seriously affect the safety of the unit.
因此,亟需提出一种新型的用于燃气涡轮的油气双密封结构,以解决上述技术问题。Therefore, it is urgent to propose a new oil-gas dual seal structure for gas turbines to solve the above technical problems.
技术问题technical problem
本发明研发目的是为了解决一种用于燃气涡轮的油气双密封结构,解决防止气体外漏,同时防止润滑油进入涡轮内腔并减少摩擦的问题,能起到增加涡轮安全性和提高涡轮效率的作用。在下文中给出了关于本发明的简要概述,以便提供关于本发明的某些方面的基本理解。应当理解,这个概述并不是关于本发明的穷举性概述。它并不是意图确定本发明的关键或重要部分,也不是意图限定本发明的范围。The purpose of the research and development of the present invention is to solve the problem of an oil-gas double seal structure for a gas turbine, to prevent gas leakage, to prevent lubricating oil from entering the inner cavity of the turbine and to reduce friction, which can increase the safety of the turbine and improve the efficiency of the turbine. A brief overview of the present invention is given below to provide a basic understanding of certain aspects of the present invention. It should be understood that this overview is not an exhaustive overview of the present invention. It is not intended to determine the key or important parts of the present invention, nor is it intended to limit the scope of the present invention.
技术解决方案Technical Solutions
本发明的技术方案:The technical solution of the present invention:
一种用于燃气涡轮的油气双密封结构,包括涡轮转子、固定套筒、支持环、密封环、套筒、调整环、轴承、锁紧垫片和螺母,涡轮转子上套装有固定套筒,固定套筒的外侧从左置右依次套装有套筒、调整环、轴承和螺母,其中螺母通过锁紧垫片压紧固定于涡轮转子上,所述套筒左侧的固定套筒上加工有密封槽,密封槽内设置有密封环,固定套筒、密封环和套筒的外侧套装有支持环。An oil and gas double seal structure for a gas turbine comprises a turbine rotor, a fixed sleeve, a support ring, a sealing ring, a sleeve, an adjusting ring, a bearing, a locking washer and a nut. The turbine rotor is sleeved with a fixed sleeve, and the outer side of the fixed sleeve is sleeved with a sleeve, an adjusting ring, a bearing and a nut in sequence from left to right, wherein the nut is pressed and fixed to the turbine rotor by a locking washer, a sealing groove is machined on the fixed sleeve on the left side of the sleeve, a sealing ring is arranged in the sealing groove, and the fixed sleeve, the sealing ring and the outer side of the sleeve are sleeved with a support ring.
优选的:所述密封环的左侧壁与密封槽的左侧内壁之间设置有轴向间隙H1,所述轴向间隙H1为0.2mm,所述密封环右侧壁与套筒左侧端面紧密贴合,所述密封环的外侧壁与支持环之间设置有径向间隙H2,所述径向间隙H2为0.1mm。Preferably: an axial gap H1 is provided between the left side wall of the sealing ring and the left inner wall of the sealing groove, and the axial gap H1 is 0.2 mm; the right side wall of the sealing ring is tightly fitted with the left end face of the sleeve; a radial gap H2 is provided between the outer side wall of the sealing ring and the supporting ring, and the radial gap H2 is 0.1 mm.
优选的:所述套筒的左侧端面圆周均匀布置加工有多个螺旋槽。Preferably, a plurality of spiral grooves are evenly arranged on the circumference of the left end surface of the sleeve.
优选的:所述螺旋槽的数量为40个。Preferably, the number of the spiral grooves is 40.
优选的:所述多个螺旋槽共同形成表面织构,所述表面织构方向与涡轮转子的旋转方向一致。Preferably, the plurality of spiral grooves together form a surface texture, and the direction of the surface texture is consistent with the rotation direction of the turbine rotor.
优选的:所述螺旋槽的周向方向上的槽宽度角α 1为4.5°,周向上相邻两个螺旋槽之间的宽度角α 2为9°,槽宽比γ=α 12,槽宽比γ为0.5。 Preferably, the groove width angle α1 of the spiral groove in the circumferential direction is 4.5°, the width angle α2 between two adjacent spiral grooves in the circumferential direction is 9°, the groove width ratio γ= α1 / α2 , and the groove width ratio γ is 0.5.
优选的:所述螺旋槽的槽径比λ=(Rs-Rx)/(Ro-Ri),其中Rs为螺旋槽的外径,Rx为螺旋槽的内径,Ro为套筒5的外径,Ri为套筒5的内径,槽径比λ取值范围为0.3-0.7。Preferably, the groove diameter ratio λ of the spiral groove is (Rs-Rx)/(Ro-Ri), wherein Rs is the outer diameter of the spiral groove, Rx is the inner diameter of the spiral groove, Ro is the outer diameter of the sleeve 5, Ri is the inner diameter of the sleeve 5, and the groove diameter ratio λ ranges from 0.3 to 0.7.
优选的:所述螺旋槽的槽深H3为0.01mm-0.02mm。Preferably, the groove depth H3 of the spiral groove is 0.01 mm-0.02 mm.
优选的:所述套筒的左侧端面为配合端面,其平面度加工要求为0.001,表面进行电镀处理。Preferably, the left end face of the sleeve is a mating end face, the flatness processing requirement of which is 0.001, and the surface is electroplated.
优选的:所述螺旋槽为T型螺旋槽、圆弧型螺旋槽、C型螺旋槽或V型螺旋槽。Preferably, the spiral groove is a T-shaped spiral groove, an arc-shaped spiral groove, a C-shaped spiral groove or a V-shaped spiral groove.
有益效果Beneficial Effects
本发明具有以下有益效果:The present invention has the following beneficial effects:
1.本发明为高温高速大尺寸旋转的燃气涡轮提供了一种油气双密封结构,不仅能够防止气体外漏,还能够防止润滑油进入涡轮内腔。同时起到了增加涡轮安全性和提高涡轮效率的作用;1. The present invention provides an oil-gas double seal structure for high-temperature, high-speed, large-size rotating gas turbines, which can not only prevent gas leakage, but also prevent lubricating oil from entering the turbine cavity. At the same time, it plays a role in increasing turbine safety and improving turbine efficiency;
2.本发明的结构简单,能够在高温高压高速下平稳运转,能够保持长时间稳定运行且不易磨损损坏,设计加工难度小,安装简单,安全性高,具有很强的应用性;2. The invention has a simple structure, can operate smoothly under high temperature, high pressure and high speed, can maintain long-term stable operation and is not easy to wear and damage, has low design and processing difficulty, is simple to install, has high safety, and has strong applicability;
3.本发明提供的螺旋槽结构,能够平衡将动静环分开的开启力和泄漏量的大小,减少磨损的发生,增强密封性能。3. The spiral groove structure provided by the present invention can balance the opening force for separating the dynamic and static rings and the amount of leakage, reduce the occurrence of wear, and enhance the sealing performance.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明一种用于燃气涡轮的油气双密封结构的结构示意图;FIG1 is a schematic structural diagram of an oil-gas dual seal structure for a gas turbine according to the present invention;
图2是本发明一种用于燃气涡轮的油气双密封结构的密封环与套筒的配合安装图;FIG2 is a diagram of the matching and installation of a seal ring and a sleeve of an oil-gas dual seal structure for a gas turbine according to the present invention;
图3是图2中套筒的B向视图;FIG3 is a B-direction view of the sleeve in FIG2;
图4是图3的E-E剖面图;Fig. 4 is a cross-sectional view taken along line E-E of Fig. 3;
图中1-涡轮转子,2-固定套筒,3-支持环,4-密封环,5-套筒,6-调整环,7-轴承,8-锁紧垫片,9-螺母,21-密封槽,51-螺旋槽。In the figure, 1-turbine rotor, 2-fixing sleeve, 3-support ring, 4-sealing ring, 5-sleeve, 6-adjusting ring, 7-bearing, 8-locking washer, 9-nut, 21-sealing groove, 51-spiral groove.
本发明的实施方式Embodiments of the present invention
为使本发明的目的、技术方案和优点更加清楚明了,下面通过附图中示出的具体实施例来描述本发明。但是应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is described below by the specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.
本发明所提到的连接分为固定连接和可拆卸连接,所述固定连接即为不可拆卸连接包括但不限于折边连接、铆钉连接、粘结连接和焊接连接等常规固定连接方式,所述可拆卸连接包括但不限于螺纹连接、卡扣连接、销钉连接和铰链连接等常规拆卸方式,未明确限定具体连接方式时,默认为总能在现有连接方式中找到至少一种连接方式能够实现该功能,本领域技术人员可根据需要自行选择。例如:固定连接选择焊接连接,可拆卸连接选择铰链连接。The connection mentioned in the present invention is divided into fixed connection and detachable connection. The fixed connection is a non-detachable connection including but not limited to conventional fixed connection methods such as folding connection, rivet connection, bonding connection and welding connection. The detachable connection includes but not limited to conventional detachable methods such as threaded connection, snap connection, pin connection and hinge connection. When the specific connection method is not clearly defined, it is assumed that at least one connection method can always be found in the existing connection methods to achieve the function. Those skilled in the art can choose according to their needs. For example: a fixed connection is a welding connection, and a detachable connection is a hinge connection.
具体实施方式一:结合图1-图4说明本实施方式,本实施方式的一种用于燃气涡轮的油气双密封结构,包括涡轮转子1、固定套筒2、支持环3、密封环4、套筒5、调整环6、轴承7、锁紧垫片8和螺母9,所述支持环3和密封环4为静子部件,其余为转子部件,涡轮转子1上套装有固定套筒2,固定套筒2的外侧从左置右依次套装有套筒5、调整环6、轴承7和螺母9,其中螺母9通过锁紧垫片8压紧固定于涡轮转子1上,保证螺母9不松脱,固定套筒2、密封环4和套筒5的外侧套装有支持环3,所述套筒5左侧的固定套筒2上加工有密封槽21,密封槽21内设置有密封环4;固定套筒2、支持环3、套筒5、调整环6、轴承7、锁紧垫片8和螺母9均为环形金属件,结构简单,设计加工难度小,安装简单,安全性高,具有很强的应用性。由于结构简单,本实施方式能够在高温高压高速下平稳运转,具有能够长时间稳定运行且不易损坏的优点。Specific implementation method one: Combined with Figures 1 to 4, this implementation method is described. An oil and gas double seal structure for a gas turbine in this implementation method includes a turbine rotor 1, a fixed sleeve 2, a support ring 3, a sealing ring 4, a sleeve 5, an adjusting ring 6, a bearing 7, a locking washer 8 and a nut 9. The support ring 3 and the sealing ring 4 are stator components, and the rest are rotor components. The turbine rotor 1 is sleeved with a fixed sleeve 2, and the outer side of the fixed sleeve 2 is sleeved with a sleeve 5, an adjusting ring 6, a bearing 7 and a nut 9 in sequence from left to right, wherein the nut 9 is pressed and fixed to the turbine rotor 1 by a locking washer 8 to ensure that the nut 9 does not loosen. The fixed sleeve 2, the sealing ring 4 and the outer side of the sleeve 5 are sleeved with a support ring 3, and a sealing groove 21 is processed on the fixed sleeve 2 on the left side of the sleeve 5, and a sealing ring 4 is arranged in the sealing groove 21; the fixed sleeve 2, the support ring 3, the sleeve 5, the adjusting ring 6, the bearing 7, the locking washer 8 and the nut 9 are all annular metal parts, which have a simple structure, low design and processing difficulty, simple installation, high safety, and strong applicability. Due to its simple structure, this embodiment can operate smoothly under high temperature, high pressure and high speed, and has the advantages of being able to operate stably for a long time and not being easily damaged.
所述密封环4的左侧壁与密封槽21的左侧内壁之间设置有轴向间隙H1,所述轴向间隙H1为0.2mm,所述密封环4右侧壁与套筒5左侧端面紧密贴合,所述密封环4的外侧壁与支持环3之间设置有径向间隙H2,所述径向间隙H2为0.1mm,作为转子部分和静子部分的配合密封面。An axial gap H1 is set between the left side wall of the sealing ring 4 and the left inner wall of the sealing groove 21, and the axial gap H1 is 0.2mm. The right side wall of the sealing ring 4 is tightly fitted with the left end face of the sleeve 5. A radial gap H2 is set between the outer side wall of the sealing ring 4 and the supporting ring 3, and the radial gap H2 is 0.1mm, which serves as the matching sealing surface between the rotor part and the stator part.
所述套筒5的左侧端面圆周均匀布置加工有40个螺旋槽51,所述螺旋槽51为T型螺旋槽。所述T型螺旋槽共同形成环形的表面织构,所述表面织构方向与涡轮转子1的旋转方向一致,所述螺旋槽51通过本身产生的剪切流以及被封气体和外界形成的压差,在压力作用下达到密封效果。The left end surface of the sleeve 5 is evenly arranged with 40 spiral grooves 51, which are T-shaped spiral grooves. The T-shaped spiral grooves together form an annular surface texture, and the direction of the surface texture is consistent with the rotation direction of the turbine rotor 1. The spiral grooves 51 achieve a sealing effect under pressure through the shear flow generated by themselves and the pressure difference between the sealed gas and the outside.
所述表面织构为开设在密封端面中间的螺旋槽51,与传统的开槽方式对比,其具有更高的流体动静压效应,减少磨损的发生。在无润滑状态下,有表面织构会有更低的摩擦系数,摩擦状态也比较稳定,凹槽可以收集和容纳磨损颗粒,以此来减缓此处摩擦副的损耗。The surface texture is a spiral groove 51 opened in the middle of the sealing end face. Compared with the traditional groove method, it has a higher fluid dynamic and static pressure effect and reduces the occurrence of wear. In the non-lubricated state, the surface texture will have a lower friction coefficient and a more stable friction state. The groove can collect and contain wear particles, thereby slowing down the loss of the friction pair here.
由于高温气体由气侧P1,会通过顶部间隙向外泄露,影响机组效率,轴承7必须使用的轴承润滑油会通过油侧P2泄露,然后经过套筒5的顶部间隙进入涡轮内腔。故设计高温气体经密封环4与固定套筒2之间轴向间隙H1泄露进入密封环4底部,其中一部分高温气体经过中间孔在密封环4顶部形成压力略高的气腔,不仅能够防止轴承润滑油漏入主轴,损害机组安全,还能够减少高温气体的泄漏量;另一部分高温气体进入套筒5由螺旋槽51形成的表面织构,在高速旋转中形成气膜,减少摩擦力。Since the high-temperature gas will leak outward through the top gap from the gas side P1, affecting the unit efficiency, the bearing lubricating oil that must be used by the bearing 7 will leak through the oil side P2, and then enter the turbine cavity through the top gap of the sleeve 5. Therefore, it is designed that the high-temperature gas leaks into the bottom of the sealing ring 4 through the axial gap H1 between the sealing ring 4 and the fixed sleeve 2, and a part of the high-temperature gas passes through the middle hole to form a slightly higher pressure air cavity at the top of the sealing ring 4, which can not only prevent the bearing lubricating oil from leaking into the main shaft and damaging the unit safety, but also reduce the leakage of high-temperature gas; another part of the high-temperature gas enters the surface texture formed by the spiral groove 51 of the sleeve 5, forming an air film during high-speed rotation to reduce friction.
处于静止状态时,密封环4与套筒5的端面由于螺母9的拧紧力,紧密贴合在一起,处于“紧密封”状态,当涡轮高速旋转后,在套筒5的表面织构中产生流体动压力,生成一定的气膜,气膜将密封间隙转子部分和静子部分分开,变成非接触式的机械密封,可以减少密封端面的摩擦损失。When in a stationary state, the sealing ring 4 and the end face of the sleeve 5 are tightly fitted together due to the tightening force of the nut 9, and are in a "tightly sealed" state. When the turbine rotates at high speed, fluid dynamic pressure is generated in the surface texture of the sleeve 5, generating a certain air film. The air film separates the rotor part and the stator part of the sealing gap, turning it into a non-contact mechanical seal, which can reduce the friction loss of the sealing end face.
所述螺旋槽51的周向方向上的槽宽度角α 1为4.5°,周向上相邻两个螺旋槽51之间的宽度角α 2为9°,槽宽比γ=α 12,槽宽比γ为0.5。随着槽宽比γ的增大,槽区所占端面面积不断增大,开启力会不断增大,而泄漏量则会减小;但随着槽宽比γ继续增大,开启力开始减少而泄漏量开始增大。在槽宽比γ为0.5附近时,开启力达到最大值,泄漏量为最小值。 The groove width angle α1 of the spiral groove 51 in the circumferential direction is 4.5°, the width angle α2 between two adjacent spiral grooves 51 in the circumferential direction is 9°, the groove width ratio γ= α1 / α2 , and the groove width ratio γ is 0.5. As the groove width ratio γ increases, the end surface area occupied by the groove area continues to increase, the opening force will continue to increase, and the leakage will decrease; but as the groove width ratio γ continues to increase, the opening force begins to decrease and the leakage begins to increase. When the groove width ratio γ is near 0.5, the opening force reaches the maximum value and the leakage is the minimum value.
所述螺旋槽51的槽径比λ=(Rs-Rx)/(Ro-Ri),其中Rs为螺旋槽51的外径,Rx为螺旋槽51的内径,Ro为套筒5的外径,Ri为套筒5的内径,随着槽径比λ的增大,开启力先增大后逐渐减小,泄漏量则在减小到一定值后开始增大。因此,槽径比λ不能过大也不能过小,槽径比λ取值范围为0.3-0.7。The groove diameter ratio λ of the spiral groove 51 is (Rs-Rx)/(Ro-Ri), where Rs is the outer diameter of the spiral groove 51, Rx is the inner diameter of the spiral groove 51, Ro is the outer diameter of the sleeve 5, and Ri is the inner diameter of the sleeve 5. As the groove diameter ratio λ increases, the opening force increases first and then gradually decreases, and the leakage begins to increase after decreasing to a certain value. Therefore, the groove diameter ratio λ cannot be too large or too small, and the groove diameter ratio λ ranges from 0.3 to 0.7.
所述螺旋槽51的槽深H3为0.018mm。根据有限元计算,可以将动静环分开的开启力一般随着槽深的增加而增加,但泄漏量也会随着槽深增大而增大,因此需综合考虑H3的取值,一般不超过0.02mm。The groove depth H3 of the spiral groove 51 is 0.018 mm. According to finite element calculation, the opening force that can separate the dynamic and static rings generally increases with the increase of the groove depth, but the leakage will also increase with the increase of the groove depth, so the value of H3 needs to be comprehensively considered, and generally does not exceed 0.02 mm.
所述套筒5的左侧端面为配合端面,其平面度加工要求为0.001,表面进行电镀处理,达到加强表面硬度增强抗磨损性能的作用。The left end face of the sleeve 5 is a mating end face, and its flatness processing requirement is 0.001. The surface is electroplated to enhance the surface hardness and enhance the wear resistance.
所述螺旋槽51还可以是圆弧型螺旋槽、C型螺旋槽或V型螺旋槽等型式,不同槽型仍需保证槽宽比、槽径比及槽深在取值范围内。The spiral groove 51 may also be an arc-shaped spiral groove, a C-shaped spiral groove or a V-shaped spiral groove. Different groove types still need to ensure that the groove width ratio, groove diameter ratio and groove depth are within the value range.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and/or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
需要说明的是,在以上实施例中,只要不矛盾的技术方案都能够进行排列组合,本领域技术人员能够根据排列组合的数学知识穷尽所有可能,因此本发明不再对排列组合后的技术方案进行一一说明,但应该理解为排列组合后的技术方案已经被本发明所公开。It should be noted that in the above embodiments, as long as the technical solutions are not contradictory, they can be arranged and combined, and those skilled in the art can exhaust all possibilities based on the mathematical knowledge of arrangement and combination. Therefore, the present invention will no longer describe the technical solutions after arrangement and combination one by one, but it should be understood that the technical solutions after arrangement and combination have been disclosed by the present invention.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

  1. 一种用于燃气涡轮的油气双密封结构,其特征在于:包括涡轮转子(1)、固定套筒(2)、支持环(3)、密封环(4)、套筒(5)、调整环(6)、轴承(7)、锁紧垫片(8)和螺母(9),涡轮转子(1)上套装有固定套筒(2),固定套筒(2)的外侧从左置右依次套装有套筒(5)、调整环(6)、轴承(7)和螺母(9),其中螺母(9)通过锁紧垫片(8)压紧固定于涡轮转子(1)上,所述套筒(5)左侧的固定套筒(2)上加工有密封槽(21),密封槽(21)内设置有密封环(4),固定套筒(2)、密封环(4)和套筒(5)的外侧套装有支持环(3)。An oil-gas dual seal structure for a gas turbine, characterized in that it comprises a turbine rotor (1), a fixed sleeve (2), a support ring (3), a sealing ring (4), a sleeve (5), an adjustment ring (6), a bearing (7), a locking washer (8) and a nut (9); the turbine rotor (1) is sleeved with a fixed sleeve (2); the outer side of the fixed sleeve (2) is sleeved with a sleeve (5), an adjustment ring (6), a bearing (7) and a nut (9) in sequence from left to right; the nut (9) is fixed to the turbine rotor (1) by means of a locking washer (8); a sealing groove (21) is machined on the fixed sleeve (2) on the left side of the sleeve (5); a sealing ring (4) is arranged in the sealing groove (21); and the outer sides of the fixed sleeve (2), the sealing ring (4) and the sleeve (5) are sleeved with a support ring (3).
  2. 根据权利要求1所述的一种用于燃气涡轮的油气双密封结构,其特征在于:所述密封环(4)的左侧壁与密封槽(21)的左侧内壁之间设置有轴向间隙H1,所述轴向间隙H1为0.2mm,所述密封环(4)右侧壁与套筒(5)左侧端面紧密贴合,所述密封环(4)的外侧壁与支持环(3)之间设置有径向间隙H2,所述径向间隙H2为0.1mm。According to claim 1, an oil-gas dual seal structure for a gas turbine is characterized in that an axial gap H1 is provided between the left side wall of the sealing ring (4) and the left inner wall of the sealing groove (21), and the axial gap H1 is 0.2 mm; the right side wall of the sealing ring (4) is tightly fitted with the left end face of the sleeve (5); and a radial gap H2 is provided between the outer side wall of the sealing ring (4) and the supporting ring (3), and the radial gap H2 is 0.1 mm.
  3. 根据权利要求2所述的一种用于燃气涡轮的油气双密封结构,其特征在于:所述套筒(5)的左侧端面圆周均匀布置加工有多个螺旋槽(51)。The oil-gas dual seal structure for a gas turbine according to claim 2 is characterized in that a plurality of spiral grooves (51) are evenly arranged on the circumference of the left end surface of the sleeve (5).
  4. 根据权利要求3所述的一种用于燃气涡轮的油气双密封结构,其特征在于:所述螺旋槽(51)的数量为40个。The oil-gas dual seal structure for a gas turbine according to claim 3, characterized in that the number of the spiral grooves (51) is 40.
  5. 根据权利要求3或4所述的一种用于燃气涡轮的油气双密封结构,其特征在于:所述多个螺旋槽(51)共同形成表面织构,所述表面织构方向与涡轮转子(1)的旋转方向一致。An oil-gas dual seal structure for a gas turbine according to claim 3 or 4, characterized in that the plurality of spiral grooves (51) together form a surface texture, and the direction of the surface texture is consistent with the rotation direction of the turbine rotor (1).
  6. 根据权利要求5所述的一种用于燃气涡轮的油气双密封结构,其特征在于:所述螺旋槽(51)的周向方向上的槽宽度角α 1为4.5°,周向上相邻两个螺旋槽(51)之间的宽度角α 2为9°,槽宽比γ=α 12,槽宽比γ为0.5。 An oil-gas dual seal structure for a gas turbine according to claim 5, characterized in that: a groove width angle α1 of the spiral groove (51) in the circumferential direction is 4.5°, a width angle α2 between two adjacent spiral grooves (51) in the circumferential direction is 9°, a groove width ratio γ= α1 / α2 , and the groove width ratio γ is 0.5.
  7. 根据权利要求6所述的一种用于燃气涡轮的油气双密封结构,其特征在于:所述螺旋槽(51)的槽径比λ=(Rs-Rx)/(Ro-Ri),其中Rs为螺旋槽(51)的外径,Rx为螺旋槽(51)的内径,Ro为套筒(5)的外径,Ri为套筒(5)的内径,槽径比λ取值范围为0.3-0.7。According to claim 6, an oil-gas dual seal structure for a gas turbine is characterized in that: the groove diameter ratio λ of the spiral groove (51) is (Rs-Rx)/(Ro-Ri), wherein Rs is the outer diameter of the spiral groove (51), Rx is the inner diameter of the spiral groove (51), Ro is the outer diameter of the sleeve (5), Ri is the inner diameter of the sleeve (5), and the groove diameter ratio λ ranges from 0.3 to 0.7.
  8. 根据权利要求7所述的一种用于燃气涡轮的油气双密封结构,其特征在于:所述螺旋槽(51)的槽深H3为0.01mm-0.02mm。The oil-gas dual seal structure for a gas turbine according to claim 7, characterized in that the groove depth H3 of the spiral groove (51) is 0.01 mm-0.02 mm.
  9. 根据权利要求8所述的一种用于燃气涡轮的油气双密封结构,其特征在于:所述套筒(5)的左侧端面为配合端面,其平面度加工要求为0.001,表面进行电镀处理。According to claim 8, an oil-gas dual seal structure for a gas turbine is characterized in that the left end face of the sleeve (5) is a mating end face, the flatness processing requirement of which is 0.001, and the surface is electroplated.
  10. 根据权利要求3所述的一种用于燃气涡轮的油气双密封结构,其特征在于:所述螺旋槽(51)为T型螺旋槽、圆弧型螺旋槽、C型螺旋槽或V型螺旋槽。The oil-gas dual seal structure for a gas turbine according to claim 3, characterized in that the spiral groove (51) is a T-shaped spiral groove, an arc-shaped spiral groove, a C-shaped spiral groove or a V-shaped spiral groove.
PCT/CN2023/097035 2022-09-26 2023-05-30 Oil and gas dual-effect seal structure for gas turbine WO2024066426A1 (en)

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CN115539135A (en) * 2022-09-26 2022-12-30 哈电发电设备国家工程研究中心有限公司 Oil-gas double-sealing structure for gas turbine

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