WO2024066335A1 - Method for preparing electrode of solar cell - Google Patents

Method for preparing electrode of solar cell Download PDF

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Publication number
WO2024066335A1
WO2024066335A1 PCT/CN2023/091103 CN2023091103W WO2024066335A1 WO 2024066335 A1 WO2024066335 A1 WO 2024066335A1 CN 2023091103 W CN2023091103 W CN 2023091103W WO 2024066335 A1 WO2024066335 A1 WO 2024066335A1
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Prior art keywords
solar cell
metal
preparing
powder
cell electrode
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PCT/CN2023/091103
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French (fr)
Chinese (zh)
Inventor
张海川
秦浩
石建华
付昊鑫
孟凡英
刘正新
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通威太阳能(成都)有限公司
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Publication of WO2024066335A1 publication Critical patent/WO2024066335A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells

Definitions

  • the present application relates to the technical field of solar cells, and in particular to a method for preparing a solar cell electrode.
  • heterojunction solar cells such as heterojunction solar cells, also known as HJT cells (Hereto-junction with Intrinsic Thin-layer) are hailed as the most promising solar cells after emitter and rear passivation (PERC) cells.
  • PERC emitter and rear passivation
  • the preparation method of heterojunction solar cell electrodes still follows the traditional PERC cell electrode preparation method - screen printing. Since the amorphous silicon or microcrystalline silicon in heterojunction solar cells belongs to a metastable structure and cannot withstand high-temperature sintering processes, the high-temperature metal paste used in PERC cells, such as high-temperature silver paste, cannot be directly used in heterojunction solar cells, which limits the preparation of electrodes for heterojunction solar cells. In response to this problem, silver paste manufacturers have begun to develop low-temperature silver paste. In order to ensure that the prepared electrode has excellent conductivity, the low-temperature silver paste usually contains spherical silver powder and flaky silver powder.
  • the ratio of spherical silver powder to flaky silver powder in the remaining silver paste on the screen changes during the screen printing process of the low-temperature silver paste (i.e., the ratio of flaky silver powder in the remaining low-temperature silver paste on the screen increases in the later stage of printing), which makes the printability of the remaining low-temperature silver paste worse.
  • the ratio of flaky silver powder in the remaining low-temperature silver paste due to the increase in the ratio of flaky silver powder in the remaining low-temperature silver paste, when the low-temperature silver paste is solidified, the porosity of the silver electrode is increased and the conductivity of the silver electrode is reduced.
  • At least one embodiment of the present application provides a method for preparing a solar cell electrode, comprising the following steps:
  • the low-temperature metal paste is used to prepare electrodes on solar cell precursors by screen printing. During the preparation of the electrodes, when the ratio of the spherical metal powder to the flaky metal powder in the low-temperature metal paste is unbalanced, the remaining first metal paste is added to the low-temperature metal paste.
  • the spherical metal powder includes at least one of spherical silver powder, spherical copper powder, spherical gold powder and spherical aluminum powder.
  • the flaky metal powder includes at least one of flaky silver powder, flaky copper powder, flaky gold powder and flaky aluminum powder.
  • the basis for determining whether the ratio of the spherical metal powder to the flake metal powder in the low-temperature metal slurry is unbalanced includes:
  • the printing speed of the screen printing is reduced.
  • the basis for determining whether the ratio of the spherical metal powder to the flake metal powder in the low-temperature metal slurry is unbalanced includes:
  • the conductivity of the electrode decreases.
  • mixing part of the first metal paste and the second metal paste specifically includes:
  • Part of the first metal paste and the second metal paste are mixed in a mass ratio of 1:3 to 1:2.
  • the step of mixing the spherical metal powder and the first solvent to obtain the first metal slurry specifically includes the following steps:
  • the spherical metal powder, a first binder, a first curing agent, a first dispersant, a first diluent and the first solvent are mixed to obtain the first metal slurry.
  • the mass fraction of the spherical metal powder is 85%-95%
  • the mass fraction of the first binder is 1%-4%
  • the mass fraction of the first curing agent is 1%-2%
  • the mass fraction of the first dispersant is 0%-1.5%
  • the mass fraction of the first diluent is 1%-3%
  • the mass fraction of the first solvent is 1%-4.5%.
  • the first binder includes a first organic binder
  • the first organic binder includes at least one of bisphenol A epoxy resin, bisphenol S epoxy resin, bisphenol F epoxy resin, epoxy novolac resin, polyurethane, polyester, alkyd resin and acrylate resin.
  • the first curing agent includes at least one of dicyandiamide, hexahydromethylphthalic anhydride, diethylenetriamine, tetraethylenepentamine, trimethylhexamethylenediamine, aminoethylpiperazine, diaminodiphenyl sulfone, glutaric anhydride, pyromellitic anhydride, alkyl alcohol amine, trimethylolpropane and dicyanoethylethylenediamine.
  • the first dispersant includes at least one of oleic acid, polyacrylamide, thiourea dioxide, polyethylene glycol fatty acid esters, methyl cellulose and ethyl cellulose.
  • the first diluent includes at least one of glycidyl ether, polyol, glycidyl ester, acetate and styrene.
  • the first solvent includes at least one of diethanol butyl ether, triethanol butyl ether, diethanol butyl ether acetate, diethanol ethyl ether acetate, alcohol ester dodecahydrate and trimethylcyclohexenone.
  • the step of mixing the flaky metal powder with the second solvent to obtain the second metal slurry specifically comprises the following steps:
  • the flaky metal powder, a second binder, a second curing agent, a second dispersant, a second diluent and the second solvent are mixed to obtain the second metal slurry.
  • the mass fraction of the flaky metal powder is 85%-95%
  • the mass fraction of the second binder is 1%-4%
  • the mass fraction of the second curing agent is 1%-2%
  • the mass fraction of the second dispersant is 0%-1.5%
  • the mass fraction of the second diluent is 1%-3%
  • the mass fraction of the second solvent is 1%-4.5%.
  • the second binder includes a second organic binder
  • the second organic binder includes at least one of bisphenol A epoxy resin, bisphenol S epoxy resin, bisphenol F epoxy resin, epoxy novolac resin, polyurethane, polyester, alkyd resin and acrylate resin.
  • the second curing agent includes at least one of dicyandiamide, hexahydromethylphthalic anhydride, diethylenetriamine, tetraethylenepentamine, trimethylhexamethylenediamine, aminoethylpiperazine, diaminodiphenyl sulfone, glutaric anhydride, pyromellitic anhydride, alkyl alcohol amine, trimethylolpropane and dicyanoethylethylenediamine.
  • the second dispersant includes at least one of oleic acid, polyacrylamide, thiourea dioxide, polyethylene glycol fatty acid esters, methyl cellulose and ethyl cellulose.
  • the second diluent includes at least one of glycidyl ether, polyol, glycidyl ester, acetate and styrene.
  • the second solvent includes at least one of diethanol butyl ether, triethanol butyl ether, diethanol butyl ether acetate, diethanol ethyl ether acetate, alcohol ester dodecahydrate and trimethylcyclohexenone.
  • the spherical metal powder and the first solvent are mixed to prepare the first metal paste
  • the flake metal powder and the second solvent are mixed to prepare the second metal paste, that is, the first metal paste and the second metal paste are prepared separately by a separate preparation method.
  • the user can obtain the low-temperature metal paste by mixing the first metal paste and the second metal paste in a suitable ratio according to the needs.
  • the first metal paste can be added to the low-temperature metal paste in time to ensure that the spherical metal powder and the flake metal powder in the low-temperature metal paste are in a suitable ratio, thereby improving the printability of the low-temperature metal paste.
  • the low-temperature metal paste is solidified, the porosity of the electrode generated by the low-temperature metal paste is reduced, and the conductivity of the electrode is improved, thereby ensuring the quality and efficiency of the solar cell.
  • the present application can conveniently adjust the ratio of the spherical metal powder and the flake metal powder in the low-temperature metal paste, thereby providing users with great flexibility and stability of product quality.
  • FIG1 is a flow chart of the preparation of solar cell electrodes provided in this application.
  • At least one embodiment of the present application provides a method for preparing a solar cell electrode, comprising the following steps:
  • Step S11 mixing the spherical metal powder and the first solvent to obtain a first metal slurry.
  • the spherical metal powder, the first binder, the first curing agent, the first dispersant, the first diluent and the first solvent are uniformly mixed to obtain the first metal slurry.
  • the mass fraction of the spherical metal powder is 85%-95%
  • the mass fraction of the first binder is 1%-4%
  • the mass fraction of the first curing agent is 1%-2%
  • the mass fraction of the first dispersant is 0%-1.5%
  • the mass fraction of the first diluent is 1%-3%
  • the mass fraction of the first solvent is 1%-4.5%.
  • the spherical metal powder includes at least one of spherical silver powder, spherical copper powder, spherical gold powder and spherical aluminum powder.
  • the spherical metal powder is spherical silver powder.
  • the first binder includes a first organic binder
  • the first organic binder includes at least one of bisphenol A epoxy resin, bisphenol S epoxy resin, bisphenol F epoxy resin, epoxy novolac resin, polyurethane, polyester, alkyd resin and acrylate resin.
  • the first curing agent includes at least one of dicyandiamide, hexahydromethylphthalic anhydride, diethylenetriamine, tetraethylenepentamine, trimethylhexamethylenediamine, aminoethylpiperazine, diaminodiphenyl sulfone, glutaric anhydride, pyromellitic anhydride, alkyl alcohol amine, trimethylolpropane and dicyanoethylethylenediamine.
  • the first dispersant includes at least one of oleic acid, polyacrylamide, thiourea dioxide, polyethylene glycol fatty acid esters, methyl cellulose and ethyl cellulose.
  • the first diluent includes at least one of glycidyl ether, polyol, glycidyl ester, acetate and styrene.
  • the first solvent includes at least one of diethanol butyl ether, triethanol butyl ether, diethanol butyl ether acetate, diethanol ethyl ether acetate, alcohol ester dodecaned and trimethylcyclohexenone.
  • Step S12 Mix the flaky metal powder and the second solvent to obtain a second metal slurry.
  • the flaky metal powder, the second binder, the second curing agent, the second dispersant, the second diluent and the second solvent are uniformly mixed to obtain the second metal slurry.
  • the mass fraction of the flaky metal powder is 85%-95%
  • the mass fraction of the second binder is 1%-4%
  • the mass fraction of the second curing agent is 1%-2%
  • the mass fraction of the second dispersant is 0%-1.5%
  • the mass fraction of the second diluent is 1%-3%
  • the mass fraction of the second solvent is 1%-4.5%.
  • the flaky metal powder is any one of flaky silver powder, flaky copper powder, flaky gold powder and flaky aluminum powder.
  • the flaky metal powder is flaky silver powder.
  • the second binder includes a second organic binder
  • the second organic binder includes at least one of bisphenol A epoxy resin, bisphenol S epoxy resin, bisphenol F epoxy resin, epoxy novolac resin, polyurethane, polyester, alkyd resin and acrylate resin.
  • the second curing agent includes at least one of dicyandiamide, hexahydromethylphthalic anhydride, diethylenetriamine, tetraethylenepentamine, trimethylhexamethylenediamine, aminoethylpiperazine, diaminodiphenyl sulfone, glutaric anhydride, pyromellitic anhydride, alkyl alcohol amine, trimethylolpropane and dicyanoethylethylenediamine.
  • the second dispersant includes at least one of oleic acid, polyacrylamide, thiourea dioxide, polyethylene glycol fatty acid ester, methyl cellulose and ethyl cellulose.
  • the second diluent includes at least one of glycidyl ether, polyol, glycidyl ester, acetate and styrene.
  • the second solvent includes at least one of diethanol butyl ether, triethanol butyl ether, diethanol butyl ether acetate, diethanol ethyl ether acetate, alcohol ester dodecaned and trimethylcyclohexenone.
  • Step S13 mixing part of the first metal slurry and the second metal slurry to obtain a low-temperature metal slurry.
  • part of the first metal paste and part of the second metal paste are uniformly mixed in a mass ratio of 1:3 to 1:2 to obtain the low-temperature metal paste.
  • Step S14 preparing electrodes on solar cell precursors by screen printing the low-temperature metal paste, and in the process of preparing the electrodes, when the ratio of the spherical metal powder and the flaky metal powder in the low-temperature metal paste is unbalanced, adding the remaining first metal paste to the low-temperature metal paste.
  • preparing electrodes by screen printing requires placing the low-temperature metal paste on a screen and transferring the low-temperature metal paste through the mesh of the screen to the solar cell precursor by squeezing with a scraper to prepare the electrode.
  • the ratio of the spherical metal powder and the flaky metal powder in the low-temperature metal paste is unbalanced (which can be determined by the printability and printing quality of the low-temperature metal paste, that is, the printing speed of the screen printing is reduced or the conductivity of the electrode prepared by the low-temperature metal paste is reduced), it is necessary to pour out the low-temperature metal paste on the screen, and add a certain amount of the remaining first metal paste to the poured low-temperature metal paste, and stir evenly to ensure that the spherical metal powder and the flaky metal powder in the low-temperature silver paste are in a suitable ratio, and then continue to prepare the electrode by screen printing with the low-temperature metal paste after adding the first metal paste.
  • the solar cell mentioned in the present application may be a heterojunction cell.
  • the spherical metal powder and the first solvent are mixed to prepare the first metal paste
  • the flake metal powder and the second solvent are mixed to prepare the second metal paste, that is, the first metal paste and the second metal paste are prepared separately by a separate preparation method.
  • the user can obtain the low-temperature metal paste by mixing the first metal paste and the second metal paste in a suitable ratio according to the needs.
  • the first metal paste can be added to the low-temperature metal paste in time to ensure that the spherical metal powder and the flake metal powder in the low-temperature metal paste are in a suitable ratio, thereby improving the printability of the low-temperature metal paste.
  • the low-temperature metal paste is solidified, the porosity of the electrode generated by the low-temperature metal paste is reduced, and the conductivity of the electrode is improved, thereby ensuring the quality and efficiency of the solar cell.
  • the present application can conveniently adjust the ratio of the spherical metal powder and the flake metal powder in the low-temperature metal paste, thereby providing users with great flexibility and stability of product quality.
  • (1) Spherical silver powder, bisphenol A epoxy resin, dicyandiamide, polyacrylamide, glycidyl ether and diethyl butyl ether are uniformly mixed to obtain a first silver paste.
  • the mass fraction of the spherical silver powder is 90%
  • the mass fraction of the bisphenol A epoxy resin is 3%
  • the mass fraction of dicyandiamide is 2%
  • the mass fraction of polyacrylamide is 1%
  • the mass fraction of glycidyl ether is 1%.
  • the mass fraction of glycerol ether is 2%
  • the mass fraction of diethyl butyl ether is 2%.
  • the mass fraction of the flaky silver powder is 90%
  • the mass fraction of the bisphenol A epoxy resin is 3%
  • the mass fraction of dicyandiamide is 2%
  • the mass fraction of polyacrylamide is 1%
  • the mass fraction of glycidyl ether is 2%
  • the mass fraction of diethyl butyl ether is 2%.
  • a low-temperature silver paste is applied to a heterojunction solar cell precursor by screen printing to prepare an electrode, thereby obtaining a heterojunction solar cell.

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Abstract

The present application provides a method for preparing an electrode of a solar cell, comprising the following steps: mixing spherical metal powder with a first solvent to obtain first metal paste; mixing flaky metal powder with a second solvent to obtain second metal paste; mixing part of the first metal paste with the second metal paste to obtain low-temperature metal paste; and using the low-temperature metal paste to prepare an electrode on a solar cell precursor in a screen printing manner, and in the process of preparing the electrode, when the proportion of the spherical metal powder and the flaky metal powder in the low-temperature metal paste is imbalanced, supplementing the remaining first metal paste into the low-temperature metal paste. The present application can improve the printing property of the low-temperature metal paste, and improve the conductivity of the electrode generated by the low-temperature metal paste.

Description

太阳电池电极的制备方法Method for preparing solar cell electrode
本申请要求于2022年09月26日提交中国专利局、申请号为202211178442.6、申请名称为“太阳电池电极的制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed with the China Patent Office on September 26, 2022, with application number 202211178442.6 and application name “Method for Preparing Solar Cell Electrodes”, all contents of which are incorporated by reference into this application.
技术领域Technical Field
本申请涉及太阳电池技术领域,特别是涉及一种太阳电池电极的制备方法。The present application relates to the technical field of solar cells, and in particular to a method for preparing a solar cell electrode.
背景技术Background technique
太阳电池,如异质结太阳电池,又称HJT电池(Hereto-junction with Intrinsic Thin-layer),被誉为是发射极和背面钝化(PERC)电池之后最有前景的太阳电池。目前,异质结太阳电池电极的制备方式仍然延用了传统PERC电池电极的制备方法-丝网印刷。由于异质结太阳电池中的非晶硅或微晶硅属于亚稳态结构,不能承受高温烧结工艺,PERC电池使用的高温金属浆,如高温银浆不能直接用于异质结太阳电池,使得异质结太阳电池的电极制备受限。针对这一难题,银浆厂商着手开发低温银浆。为了保证制备的电极具有优良的电导率,低温银浆中通常含有球状银粉和片状银粉。Solar cells, such as heterojunction solar cells, also known as HJT cells (Hereto-junction with Intrinsic Thin-layer), are hailed as the most promising solar cells after emitter and rear passivation (PERC) cells. At present, the preparation method of heterojunction solar cell electrodes still follows the traditional PERC cell electrode preparation method - screen printing. Since the amorphous silicon or microcrystalline silicon in heterojunction solar cells belongs to a metastable structure and cannot withstand high-temperature sintering processes, the high-temperature metal paste used in PERC cells, such as high-temperature silver paste, cannot be directly used in heterojunction solar cells, which limits the preparation of electrodes for heterojunction solar cells. In response to this problem, silver paste manufacturers have begun to develop low-temperature silver paste. In order to ensure that the prepared electrode has excellent conductivity, the low-temperature silver paste usually contains spherical silver powder and flaky silver powder.
然而,由于片状银粉的尺寸通常大于球状银粉的尺寸,且片状银粉相比球状银粉的流动性较差,使得低温银浆在丝网印刷的过程中,网版上剩余银浆中球状银粉和片状银粉的比例发生变化(即印刷后期网版上剩余低温银浆中片状银粉的比例增加),使得剩余低温银浆的印刷性变差。同时,由于剩余低温银浆中片状银粉的比例增加,当低温银浆固化后,增加银电极的孔隙率,并降低银电极的电导率。However, since the size of flaky silver powder is usually larger than that of spherical silver powder, and the fluidity of flaky silver powder is poorer than that of spherical silver powder, the ratio of spherical silver powder to flaky silver powder in the remaining silver paste on the screen changes during the screen printing process of the low-temperature silver paste (i.e., the ratio of flaky silver powder in the remaining low-temperature silver paste on the screen increases in the later stage of printing), which makes the printability of the remaining low-temperature silver paste worse. At the same time, due to the increase in the ratio of flaky silver powder in the remaining low-temperature silver paste, when the low-temperature silver paste is solidified, the porosity of the silver electrode is increased and the conductivity of the silver electrode is reduced.
发明内容Summary of the invention
基于此,有必要提供一种能够提高低温金属浆的印刷性以及电极电导率的太阳电池电极的制备方法。Based on this, it is necessary to provide a method for preparing solar cell electrodes that can improve the printability of low-temperature metal paste and the electrical conductivity of the electrode.
本申请至少一实施例提供了一种太阳电池电极的制备方法,包括以下步骤: At least one embodiment of the present application provides a method for preparing a solar cell electrode, comprising the following steps:
将球状金属粉和第一溶剂混合,得到第一金属浆;Mixing the spherical metal powder and the first solvent to obtain a first metal slurry;
将片状金属粉和第二溶剂混合,得到第二金属浆;mixing the flake metal powder with a second solvent to obtain a second metal slurry;
将部分所述第一金属浆和所述第二金属浆混合,得到低温金属浆;以及mixing part of the first metal slurry and the second metal slurry to obtain a low-temperature metal slurry; and
将所述低温金属浆通过丝网印刷的方式在太阳电池前驱件上制备电极,且在制备所述电极的过程中,当所述低温金属浆中的所述球状金属粉和所述片状金属粉比例失衡时,向所述低温金属浆中补充剩余的所述第一金属浆。The low-temperature metal paste is used to prepare electrodes on solar cell precursors by screen printing. During the preparation of the electrodes, when the ratio of the spherical metal powder to the flaky metal powder in the low-temperature metal paste is unbalanced, the remaining first metal paste is added to the low-temperature metal paste.
在其中一些实施例中,所述球状金属粉包括球状银粉、球状铜粉、球状金粉以及球状铝粉中的至少一种。In some embodiments, the spherical metal powder includes at least one of spherical silver powder, spherical copper powder, spherical gold powder and spherical aluminum powder.
在其中一些实施例中,所述片状金属粉包括片状银粉、片状铜粉、片状金粉以及片状铝粉中的至少一种。In some embodiments, the flaky metal powder includes at least one of flaky silver powder, flaky copper powder, flaky gold powder and flaky aluminum powder.
在其中一些实施例中,所述低温金属浆中的所述球状金属粉和所述片状金属粉比例失衡的判定依据包括:In some embodiments, the basis for determining whether the ratio of the spherical metal powder to the flake metal powder in the low-temperature metal slurry is unbalanced includes:
所述丝网印刷的印刷速度降低。The printing speed of the screen printing is reduced.
在其中一些实施例中,所述低温金属浆中的所述球状金属粉和所述片状金属粉比例失衡的判定依据包括:In some embodiments, the basis for determining whether the ratio of the spherical metal powder to the flake metal powder in the low-temperature metal slurry is unbalanced includes:
所述电极的电导率下降。The conductivity of the electrode decreases.
在其中一些实施例中,将部分所述第一金属浆和所述第二金属浆混合具体包括:In some embodiments, mixing part of the first metal paste and the second metal paste specifically includes:
将部分所述第一金属浆和所述第二金属浆以1:3~1:2的质量比混合。Part of the first metal paste and the second metal paste are mixed in a mass ratio of 1:3 to 1:2.
在其中一些实施例中,所述将球状金属粉和第一溶剂混合,得到第一金属浆具体包括以下步骤:In some embodiments, the step of mixing the spherical metal powder and the first solvent to obtain the first metal slurry specifically includes the following steps:
将所述球状金属粉、第一粘结剂、第一固化剂、第一分散剂、第一稀释剂和所述第一溶剂混合,得到所述第一金属浆。The spherical metal powder, a first binder, a first curing agent, a first dispersant, a first diluent and the first solvent are mixed to obtain the first metal slurry.
在其中一些实施例中,在所述第一金属浆中,所述球状金属粉的质量分数为85%-95%,所述第一粘结剂的质量分数为1%-4%,所述第一固化剂的质量分数为1%-2%,所述第一分散剂的质量分数为0%-1.5%,所述第一稀释剂的质量分数为1%-3%,所述第一溶剂的质量分数为1%-4.5%。 In some embodiments, in the first metal slurry, the mass fraction of the spherical metal powder is 85%-95%, the mass fraction of the first binder is 1%-4%, the mass fraction of the first curing agent is 1%-2%, the mass fraction of the first dispersant is 0%-1.5%, the mass fraction of the first diluent is 1%-3%, and the mass fraction of the first solvent is 1%-4.5%.
在其中一些实施例中,所述第一粘结剂包括第一有机粘结剂,所述第一有机粘结剂包括双酚A型环氧树脂、双酚S型环氧树脂、双酚F型环氧树脂、环氧酚醛树脂、聚氨酯、聚酯、醇酸树脂以及丙烯酸酯树脂中的至少一种。In some embodiments, the first binder includes a first organic binder, and the first organic binder includes at least one of bisphenol A epoxy resin, bisphenol S epoxy resin, bisphenol F epoxy resin, epoxy novolac resin, polyurethane, polyester, alkyd resin and acrylate resin.
在其中一些实施例中,所述第一固化剂包括双氰胺、六氢甲基苯酐、二乙烯三胺、四乙烯五胺、三甲基六亚甲基二胺、氨乙基呱嗪、二氨基二苯基砜、戊二酸酐、均苯四甲酸酐、烷基醇胺、三羟甲基丙烷以及二氰乙基乙二胺中的至少一种。In some embodiments, the first curing agent includes at least one of dicyandiamide, hexahydromethylphthalic anhydride, diethylenetriamine, tetraethylenepentamine, trimethylhexamethylenediamine, aminoethylpiperazine, diaminodiphenyl sulfone, glutaric anhydride, pyromellitic anhydride, alkyl alcohol amine, trimethylolpropane and dicyanoethylethylenediamine.
在其中一些实施例中,所述第一分散剂包括油酸、聚丙稀酰胺、二氧化硫脲、脂肪酸聚乙二醇酯、甲基纤维素以及乙基纤维素中的至少一种。In some embodiments, the first dispersant includes at least one of oleic acid, polyacrylamide, thiourea dioxide, polyethylene glycol fatty acid esters, methyl cellulose and ethyl cellulose.
在其中一些实施例中,所述第一稀释剂包括缩水甘油醚、多元醇、缩水甘油酯、醋酸酯以及苯乙烯中的至少一种。In some embodiments, the first diluent includes at least one of glycidyl ether, polyol, glycidyl ester, acetate and styrene.
在其中一些实施例中,所述第一溶剂包括二乙醇丁醚、三乙醇丁醚、二乙醇丁醚醋酸酯、二乙醇乙醚醋酸酯、醇酯十二以及三甲基环己烯酮中的至少一种。In some embodiments, the first solvent includes at least one of diethanol butyl ether, triethanol butyl ether, diethanol butyl ether acetate, diethanol ethyl ether acetate, alcohol ester dodecahydrate and trimethylcyclohexenone.
在其中一些实施例中,所述将片状金属粉和第二溶剂混合,得到第二金属浆具体包括以下步骤:In some embodiments, the step of mixing the flaky metal powder with the second solvent to obtain the second metal slurry specifically comprises the following steps:
将所述片状金属粉、第二粘结剂、第二固化剂、第二分散剂、第二稀释剂和所述第二溶剂混合,得到所述第二金属浆。The flaky metal powder, a second binder, a second curing agent, a second dispersant, a second diluent and the second solvent are mixed to obtain the second metal slurry.
在其中一些实施例中,在所述第二金属浆中,所述片状金属粉的质量分数为85%-95%,所述第二粘结剂的质量分数为1%-4%,所述第二固化剂的质量分数为1%-2%,所述第二分散剂的质量分数为0%-1.5%,所述第二稀释剂的质量分数为1%-3%,所述第二溶剂的质量分数为1%-4.5%。In some of the embodiments, in the second metal slurry, the mass fraction of the flaky metal powder is 85%-95%, the mass fraction of the second binder is 1%-4%, the mass fraction of the second curing agent is 1%-2%, the mass fraction of the second dispersant is 0%-1.5%, the mass fraction of the second diluent is 1%-3%, and the mass fraction of the second solvent is 1%-4.5%.
在其中一些实施例中,所述第二粘结剂包括第二有机粘结剂,所述第二有机粘结剂包括双酚A型环氧树脂、双酚S型环氧树脂、双酚F型环氧树脂、环氧酚醛树脂、聚氨酯、聚酯、醇酸树脂以及丙烯酸酯树脂中的至少一种。In some embodiments, the second binder includes a second organic binder, and the second organic binder includes at least one of bisphenol A epoxy resin, bisphenol S epoxy resin, bisphenol F epoxy resin, epoxy novolac resin, polyurethane, polyester, alkyd resin and acrylate resin.
在其中一些实施例中,所述第二固化剂包括双氰胺、六氢甲基苯酐、二乙烯三胺、四乙烯五胺、三甲基六亚甲基二胺、氨乙基呱嗪、二氨基二苯基砜、戊二酸酐、均苯四甲酸酐、烷基醇胺、三羟甲基丙烷以及二氰乙基乙二胺中的至少一种。 In some embodiments, the second curing agent includes at least one of dicyandiamide, hexahydromethylphthalic anhydride, diethylenetriamine, tetraethylenepentamine, trimethylhexamethylenediamine, aminoethylpiperazine, diaminodiphenyl sulfone, glutaric anhydride, pyromellitic anhydride, alkyl alcohol amine, trimethylolpropane and dicyanoethylethylenediamine.
在其中一些实施例中,所述第二分散剂包括油酸、聚丙稀酰胺、二氧化硫脲、脂肪酸聚乙二醇酯、甲基纤维素以及乙基纤维素中的至少一种。In some embodiments, the second dispersant includes at least one of oleic acid, polyacrylamide, thiourea dioxide, polyethylene glycol fatty acid esters, methyl cellulose and ethyl cellulose.
在其中一些实施例中,所述第二稀释剂包括缩水甘油醚、多元醇、缩水甘油酯、醋酸酯以及苯乙烯中的至少一种。In some embodiments, the second diluent includes at least one of glycidyl ether, polyol, glycidyl ester, acetate and styrene.
在其中一些实施例中,所述第二溶剂包括二乙醇丁醚、三乙醇丁醚、二乙醇丁醚醋酸酯、二乙醇乙醚醋酸酯、醇酯十二以及三甲基环己烯酮中的至少一种。In some embodiments, the second solvent includes at least one of diethanol butyl ether, triethanol butyl ether, diethanol butyl ether acetate, diethanol ethyl ether acetate, alcohol ester dodecahydrate and trimethylcyclohexenone.
本申请将所述球状金属粉和所述第一溶剂混合以制备成所述第一金属浆,将所述片状金属粉和所述第二溶剂混合以制备成所述第二金属浆,即采用分开制备的方法分别制备所述第一金属浆和所述第二金属浆,使用时用户根据需要将合适比例的所述第一金属浆和所述第二金属浆混合即可得到所述低温金属浆,同时当所述低温金属浆在丝网印刷过程中球状金属粉和片状金属粉的比例发生改变时,可及时向所述低温金属浆中补充所述第一金属浆,以保证所述低温金属浆中所述球状金属粉和所述片状金属粉在合适的比例,从而提高所述低温金属浆的印刷性,当所述低温金属浆固化后,降低了由所述低温金属浆生成的所述电极的孔隙率,提高了所述电极的电导率,进而保证太阳电池的质量及效率。同时,本申请由于能够方便的调节所述低温金属浆中所述球状金属粉和所述片状金属粉的比例,从而为用户提供了极大的灵活性和产品质量的稳定性。In the present application, the spherical metal powder and the first solvent are mixed to prepare the first metal paste, and the flake metal powder and the second solvent are mixed to prepare the second metal paste, that is, the first metal paste and the second metal paste are prepared separately by a separate preparation method. When in use, the user can obtain the low-temperature metal paste by mixing the first metal paste and the second metal paste in a suitable ratio according to the needs. At the same time, when the ratio of the spherical metal powder and the flake metal powder in the low-temperature metal paste changes during the screen printing process, the first metal paste can be added to the low-temperature metal paste in time to ensure that the spherical metal powder and the flake metal powder in the low-temperature metal paste are in a suitable ratio, thereby improving the printability of the low-temperature metal paste. When the low-temperature metal paste is solidified, the porosity of the electrode generated by the low-temperature metal paste is reduced, and the conductivity of the electrode is improved, thereby ensuring the quality and efficiency of the solar cell. At the same time, the present application can conveniently adjust the ratio of the spherical metal powder and the flake metal powder in the low-temperature metal paste, thereby providing users with great flexibility and stability of product quality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请的技术方案,下面将对本申请中所使用的附图作简单介绍。显而易见地,下面所描述的附图仅仅是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据附图获得其他的附图。In order to more clearly illustrate the technical solution of the present application, the following is a brief introduction to the drawings used in the present application. Obviously, the drawings described below are only some embodiments of the present application, and for ordinary technicians in this field, other drawings can be obtained based on the drawings without creative work.
图1为本申请提供的太阳电池电极的制备流程图。FIG1 is a flow chart of the preparation of solar cell electrodes provided in this application.
具体实施方式Detailed ways
为了便于理解本申请,下面将参照相关附图对本申请进行更全面的描述。附图中给出了本申请的较佳实施例。但是,本申请可以以许多不同的形式来实现,并不限于本文所描述的 实施例。相反地,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. The drawings show preferred embodiments of the present application. However, the present application can be implemented in many different forms and is not limited to the one described herein. Examples. On the contrary, the purpose of providing these examples is to make the understanding of the disclosure of the present application more thorough and comprehensive.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those generally understood by those skilled in the art to which the present application belongs. The terms used herein in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application. The term "and/or" used herein includes any and all combinations of one or more related listed items.
请参阅图1,本申请至少一实施例提供一种太阳电池电极的制备方法,包括以下步骤:Referring to FIG. 1 , at least one embodiment of the present application provides a method for preparing a solar cell electrode, comprising the following steps:
步骤S11、将球状金属粉和第一溶剂混合,得到第一金属浆。Step S11, mixing the spherical metal powder and the first solvent to obtain a first metal slurry.
具体地,将所述球状金属粉、第一粘结剂、第一固化剂、第一分散剂、第一稀释剂以及所述第一溶剂混合均匀,得到所述第一金属浆。其中,在所述第一金属浆中,所述球状金属粉的质量分数为85%-95%、所述第一粘结剂的质量分数为1%-4%、所述第一固化剂的质量分数为1%-2%、所述第一分散剂的质量分数为0%-1.5%,所述第一稀释剂的质量分数为1%-3%,所述第一溶剂的质量分数为1%-4.5%。Specifically, the spherical metal powder, the first binder, the first curing agent, the first dispersant, the first diluent and the first solvent are uniformly mixed to obtain the first metal slurry. In the first metal slurry, the mass fraction of the spherical metal powder is 85%-95%, the mass fraction of the first binder is 1%-4%, the mass fraction of the first curing agent is 1%-2%, the mass fraction of the first dispersant is 0%-1.5%, the mass fraction of the first diluent is 1%-3%, and the mass fraction of the first solvent is 1%-4.5%.
在一实施例中,所述球状金属粉包括球状银粉、球状铜粉、球状金粉以及球状铝粉中的至少一种。优选地,所述球状金属粉为球状银粉。In one embodiment, the spherical metal powder includes at least one of spherical silver powder, spherical copper powder, spherical gold powder and spherical aluminum powder. Preferably, the spherical metal powder is spherical silver powder.
在一实施例中,所述第一粘结剂包括第一有机粘结剂,所述第一有机粘结剂包括双酚A型环氧树脂、双酚S型环氧树脂、双酚F型环氧树脂、环氧酚醛树脂、聚氨酯、聚酯、醇酸树脂以及丙烯酸酯树脂中的至少一种。In one embodiment, the first binder includes a first organic binder, and the first organic binder includes at least one of bisphenol A epoxy resin, bisphenol S epoxy resin, bisphenol F epoxy resin, epoxy novolac resin, polyurethane, polyester, alkyd resin and acrylate resin.
在一实施例中,所述第一固化剂包括双氰胺、六氢甲基苯酐、二乙烯三胺、四乙烯五胺、三甲基六亚甲基二胺、氨乙基呱嗪、二氨基二苯基砜、戊二酸酐、均苯四甲酸酐、烷基醇胺、三羟甲基丙烷以及二氰乙基乙二胺中的至少一种。In one embodiment, the first curing agent includes at least one of dicyandiamide, hexahydromethylphthalic anhydride, diethylenetriamine, tetraethylenepentamine, trimethylhexamethylenediamine, aminoethylpiperazine, diaminodiphenyl sulfone, glutaric anhydride, pyromellitic anhydride, alkyl alcohol amine, trimethylolpropane and dicyanoethylethylenediamine.
在一实施例中,所述第一分散剂包括油酸、聚丙稀酰胺、二氧化硫脲、脂肪酸聚乙二醇酯、甲基纤维素以及乙基纤维素中的至少一种。In one embodiment, the first dispersant includes at least one of oleic acid, polyacrylamide, thiourea dioxide, polyethylene glycol fatty acid esters, methyl cellulose and ethyl cellulose.
在一实施例中,所述第一稀释剂包括缩水甘油醚、多元醇、缩水甘油酯、醋酸酯以及苯乙烯中的至少一种。In one embodiment, the first diluent includes at least one of glycidyl ether, polyol, glycidyl ester, acetate and styrene.
在一实施例中,所述第一溶剂包括二乙醇丁醚、三乙醇丁醚、二乙醇丁醚醋酸酯、二乙醇乙醚醋酸酯、醇酯十二以及三甲基环己烯酮中的至少一种。 In one embodiment, the first solvent includes at least one of diethanol butyl ether, triethanol butyl ether, diethanol butyl ether acetate, diethanol ethyl ether acetate, alcohol ester dodecaned and trimethylcyclohexenone.
步骤S12、将片状金属粉和第二溶剂混合,得到第二金属浆。Step S12: Mix the flaky metal powder and the second solvent to obtain a second metal slurry.
具体地,将所述片状金属粉、第二粘结剂、第二固化剂、第二分散剂、第二稀释剂以及所述第二溶剂混合均匀,得到所述第二金属浆。其中,在所述第二金属浆中,所述片状金属粉的质量分数为85%-95%、所述第二粘结剂的质量分数为1%-4%、所述第二固化剂的质量分数为1%-2%、所述第二分散剂的质量分数为0%-1.5%,所述第二稀释剂的质量分数为1%-3%,所述第二溶剂的质量分数为1%-4.5%。Specifically, the flaky metal powder, the second binder, the second curing agent, the second dispersant, the second diluent and the second solvent are uniformly mixed to obtain the second metal slurry. In the second metal slurry, the mass fraction of the flaky metal powder is 85%-95%, the mass fraction of the second binder is 1%-4%, the mass fraction of the second curing agent is 1%-2%, the mass fraction of the second dispersant is 0%-1.5%, the mass fraction of the second diluent is 1%-3%, and the mass fraction of the second solvent is 1%-4.5%.
在一实施例中,所述片状金属粉为片状银粉、片状铜粉、片状金粉以及片状铝粉中的任意一种。优选地,所述片状金属粉为片状银粉。In one embodiment, the flaky metal powder is any one of flaky silver powder, flaky copper powder, flaky gold powder and flaky aluminum powder. Preferably, the flaky metal powder is flaky silver powder.
在一实施例中,所述第二粘结剂包括第二有机粘结剂,所述第二有机粘结剂包括双酚A型环氧树脂、双酚S型环氧树脂、双酚F型环氧树脂、环氧酚醛树脂、聚氨酯、聚酯、醇酸树脂以及丙烯酸酯树脂硝中的至少一种。In one embodiment, the second binder includes a second organic binder, and the second organic binder includes at least one of bisphenol A epoxy resin, bisphenol S epoxy resin, bisphenol F epoxy resin, epoxy novolac resin, polyurethane, polyester, alkyd resin and acrylate resin.
在一实施例中,所述第二固化剂包括双氰胺、六氢甲基苯酐、二乙烯三胺、四乙烯五胺、三甲基六亚甲基二胺、氨乙基呱嗪、二氨基二苯基砜、戊二酸酐、均苯四甲酸酐、烷基醇胺、三羟甲基丙烷以及二氰乙基乙二胺中的至少一种。In one embodiment, the second curing agent includes at least one of dicyandiamide, hexahydromethylphthalic anhydride, diethylenetriamine, tetraethylenepentamine, trimethylhexamethylenediamine, aminoethylpiperazine, diaminodiphenyl sulfone, glutaric anhydride, pyromellitic anhydride, alkyl alcohol amine, trimethylolpropane and dicyanoethylethylenediamine.
在一实施例中,所述第二分散剂包括油酸、聚丙稀酰胺、二氧化硫脲、脂肪酸聚乙二醇酯、甲基纤维素以及乙基纤维素中的至少一种。In one embodiment, the second dispersant includes at least one of oleic acid, polyacrylamide, thiourea dioxide, polyethylene glycol fatty acid ester, methyl cellulose and ethyl cellulose.
在一实施例中,所述第二稀释剂包括缩水甘油醚、多元醇、缩水甘油酯、醋酸酯以及苯乙烯中的至少一种。In one embodiment, the second diluent includes at least one of glycidyl ether, polyol, glycidyl ester, acetate and styrene.
在一实施例中,所述第二溶剂包括二乙醇丁醚、三乙醇丁醚、二乙醇丁醚醋酸酯、二乙醇乙醚醋酸酯、醇酯十二以及三甲基环己烯酮中的至少一种。In one embodiment, the second solvent includes at least one of diethanol butyl ether, triethanol butyl ether, diethanol butyl ether acetate, diethanol ethyl ether acetate, alcohol ester dodecaned and trimethylcyclohexenone.
步骤S13、将部分所述第一金属浆和所述第二金属浆混合,得到低温金属浆。Step S13: mixing part of the first metal slurry and the second metal slurry to obtain a low-temperature metal slurry.
具体地,将部分所述第一金属浆和所述第二金属浆以1:3~1:2的质量比混合均匀,得到所述低温金属浆。Specifically, part of the first metal paste and part of the second metal paste are uniformly mixed in a mass ratio of 1:3 to 1:2 to obtain the low-temperature metal paste.
步骤S14、将所述低温金属浆通过丝网印刷的方式在太阳电池前驱件上制备电极,且在制备所述电极的过程中,当所述低温金属浆中的所述球状金属粉和所述片状金属粉比例失衡时,向所述低温金属浆中补充剩余的所述第一金属浆。 Step S14, preparing electrodes on solar cell precursors by screen printing the low-temperature metal paste, and in the process of preparing the electrodes, when the ratio of the spherical metal powder and the flaky metal powder in the low-temperature metal paste is unbalanced, adding the remaining first metal paste to the low-temperature metal paste.
可以理解,通过丝网印刷的方式制备电极需要将所述低温金属浆放置在网版上,通过刮板的挤压将所述低温金属浆通过所述网版的网孔转移到所述太阳电池前驱件上,以制备所述电极。It is understandable that preparing electrodes by screen printing requires placing the low-temperature metal paste on a screen and transferring the low-temperature metal paste through the mesh of the screen to the solar cell precursor by squeezing with a scraper to prepare the electrode.
在所述丝网印刷过程中,当所述低温金属浆中的所述球状金属粉和所述片状金属粉比例失衡时(可通过所述低温金属浆的印刷性和印刷质量判定,即所述丝网印刷的印刷速度降低或由所述低温金属浆制备的电极的电导率下降),则需倒出所述网版上的低温金属浆,并向倒出的所述低温金属浆中加入一定量剩余的所述第一金属浆,搅拌均匀,以保证所述低温银浆中所述球状金属粉和所述片状金属粉在合适的比例,再将加入所述第一金属浆后的所述低温金属浆通过丝网印刷的方式继续制备所述电极。During the screen printing process, when the ratio of the spherical metal powder and the flaky metal powder in the low-temperature metal paste is unbalanced (which can be determined by the printability and printing quality of the low-temperature metal paste, that is, the printing speed of the screen printing is reduced or the conductivity of the electrode prepared by the low-temperature metal paste is reduced), it is necessary to pour out the low-temperature metal paste on the screen, and add a certain amount of the remaining first metal paste to the poured low-temperature metal paste, and stir evenly to ensure that the spherical metal powder and the flaky metal powder in the low-temperature silver paste are in a suitable ratio, and then continue to prepare the electrode by screen printing with the low-temperature metal paste after adding the first metal paste.
可以理解,在丝网印刷之后,还需要进行固化的步骤,以得到所述电极。It can be understood that after screen printing, a curing step is required to obtain the electrode.
在一实施例中,本申请中所说的太阳电池可为异质结电池。In one embodiment, the solar cell mentioned in the present application may be a heterojunction cell.
本申请将所述球状金属粉和所述第一溶剂混合以制备成所述第一金属浆,将所述片状金属粉和所述第二溶剂混合以制备成所述第二金属浆,即采用分开制备的方法分别制备所述第一金属浆和所述第二金属浆,使用时用户根据需要将合适比例的所述第一金属浆和所述第二金属浆混合即可得到所述低温金属浆,同时当所述低温金属浆在丝网印刷过程中球状金属粉和片状金属粉的比例发生改变时,可及时向所述低温金属浆中补充所述第一金属浆,以保证所述低温金属浆中所述球状金属粉和所述片状金属粉在合适的比例,从而提高所述低温金属浆的印刷性,当所述低温金属浆固化后,降低了由所述低温金属浆生成的所述电极的孔隙率,提高了所述电极的电导率,进而保证太阳电池的质量及效率。同时,本申请由于能够方便的调节所述低温金属浆中所述球状金属粉和所述片状金属粉的比例,从而为用户提供了极大的灵活性和产品质量的稳定性。In the present application, the spherical metal powder and the first solvent are mixed to prepare the first metal paste, and the flake metal powder and the second solvent are mixed to prepare the second metal paste, that is, the first metal paste and the second metal paste are prepared separately by a separate preparation method. When in use, the user can obtain the low-temperature metal paste by mixing the first metal paste and the second metal paste in a suitable ratio according to the needs. At the same time, when the ratio of the spherical metal powder and the flake metal powder in the low-temperature metal paste changes during the screen printing process, the first metal paste can be added to the low-temperature metal paste in time to ensure that the spherical metal powder and the flake metal powder in the low-temperature metal paste are in a suitable ratio, thereby improving the printability of the low-temperature metal paste. When the low-temperature metal paste is solidified, the porosity of the electrode generated by the low-temperature metal paste is reduced, and the conductivity of the electrode is improved, thereby ensuring the quality and efficiency of the solar cell. At the same time, the present application can conveniently adjust the ratio of the spherical metal powder and the flake metal powder in the low-temperature metal paste, thereby providing users with great flexibility and stability of product quality.
以下通过具体实施例和对比例对本申请作进一步说明。The present application is further described below through specific examples and comparative examples.
实施例1Example 1
(1)、将球状银粉、双酚A型环氧树脂、双氰胺、聚丙稀酰胺、缩水甘油醚以及二乙醇丁醚混合均匀,得到第一银浆。其中,在第一银浆中,球状银粉的质量分数为90%、双酚A型环氧树脂的质量分数为3%、双氰胺的质量分数为2%、聚丙稀酰胺的质量分数为1%,缩水 甘油醚的质量分数为2%、二乙醇丁醚的质量分数为2%。(1) Spherical silver powder, bisphenol A epoxy resin, dicyandiamide, polyacrylamide, glycidyl ether and diethyl butyl ether are uniformly mixed to obtain a first silver paste. In the first silver paste, the mass fraction of the spherical silver powder is 90%, the mass fraction of the bisphenol A epoxy resin is 3%, the mass fraction of dicyandiamide is 2%, the mass fraction of polyacrylamide is 1%, and the mass fraction of glycidyl ether is 1%. The mass fraction of glycerol ether is 2%, and the mass fraction of diethyl butyl ether is 2%.
(2)、将片状银粉、双酚A型环氧树脂、双氰胺、聚丙稀酰胺、缩水甘油醚以及二乙醇丁醚混合均匀,得到第二银浆。其中,在第二银浆中,片状银粉的质量分数为90%、双酚A型环氧树脂的质量分数为3%、双氰胺的质量分数为2%、聚丙稀酰胺的质量分数为1%,缩水甘油醚的质量分数为2%、二乙醇丁醚的质量分数为2%。(2) Evenly mix the flaky silver powder, bisphenol A epoxy resin, dicyandiamide, polyacrylamide, glycidyl ether and diethyl butyl ether to obtain a second silver paste. In the second silver paste, the mass fraction of the flaky silver powder is 90%, the mass fraction of the bisphenol A epoxy resin is 3%, the mass fraction of dicyandiamide is 2%, the mass fraction of polyacrylamide is 1%, the mass fraction of glycidyl ether is 2%, and the mass fraction of diethyl butyl ether is 2%.
(3)、将部分第一银浆和第二银浆以1:3的质量比混合均匀,得到低温银浆。(3) Part of the first silver paste and the second silver paste are mixed evenly in a mass ratio of 1:3 to obtain a low-temperature silver paste.
(4)、将低温银浆通过丝网印刷的方式在异质结太阳电池前驱件上制备电极,且在制备电极的过程中,当丝网印刷的印刷速度降低时,倒出网版上的低温银浆,并向倒出的低温银浆中加入一定量剩余的第一银浆,搅拌均匀,以保证低温银浆中球状银粉和片状银粉在合适的比例,再将加入第一银浆后的低温银浆通过丝网印刷的方式继续制备电极,从而得到异质结太阳电池。(4) preparing electrodes on heterojunction solar cell precursors by screen printing of low-temperature silver paste, and in the process of preparing electrodes, when the printing speed of screen printing is reduced, pouring out the low-temperature silver paste on the screen, adding a certain amount of remaining first silver paste to the poured low-temperature silver paste, and stirring evenly to ensure that the spherical silver powder and the flaky silver powder in the low-temperature silver paste are in a suitable ratio, and then continuing to prepare electrodes by screen printing with the low-temperature silver paste after adding the first silver paste, thereby obtaining a heterojunction solar cell.
对比例1Comparative Example 1
(1)、将球状银粉、片状银粉、双酚A型环氧树脂、双氰胺、聚丙稀酰胺、缩水甘油醚以及二乙醇丁醚混合均匀,得到低温银浆。其中,在低温银浆中,球状银粉的质量分数、片状银粉的质量分数、双酚A型环氧树脂的质量分数、双氰胺的质量分数、聚丙稀酰胺的质量分数、缩水甘油醚的质量分数以及二乙醇丁醚的质量分数分别与实施例1第(3)步中的低温银浆中对应组分的质量分数相等。(1) Evenly mix spherical silver powder, flaky silver powder, bisphenol A epoxy resin, dicyandiamide, polyacrylamide, glycidyl ether and diethyl butyl ether to obtain a low-temperature silver paste. In the low-temperature silver paste, the mass fraction of the spherical silver powder, the mass fraction of the flaky silver powder, the mass fraction of the bisphenol A epoxy resin, the mass fraction of dicyandiamide, the mass fraction of polyacrylamide, the mass fraction of glycidyl ether and the mass fraction of diethyl butyl ether are respectively equal to the mass fractions of the corresponding components in the low-temperature silver paste in step (3) of Example 1.
(2)、将低温银浆通过丝网印刷的方式在异质结太阳电池前驱件制备电极,从而得到异质结太阳电池。(2) A low-temperature silver paste is applied to a heterojunction solar cell precursor by screen printing to prepare an electrode, thereby obtaining a heterojunction solar cell.
分别测试实施例1和对比例1制备的异质结太阳电池中电极的电导率以及异质结太阳电池的效率,测试结果显示,实施例1制备的异质结太阳电池中电极的电导率远大于对比例1制备的异质结太阳电池中电极的电导率,且实施例1制备的异质结太阳电池的效率也远大于对比例1制备的异质结太阳电池的效率。The electrical conductivity of the electrodes in the heterojunction solar cells prepared in Example 1 and Comparative Example 1 and the efficiency of the heterojunction solar cells were tested respectively. The test results showed that the electrical conductivity of the electrodes in the heterojunction solar cell prepared in Example 1 was much greater than the electrical conductivity of the electrodes in the heterojunction solar cell prepared in Comparative Example 1, and the efficiency of the heterojunction solar cell prepared in Example 1 was also much greater than the efficiency of the heterojunction solar cell prepared in Comparative Example 1.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。 The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。 The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.

Claims (20)

  1. 一种太阳电池电极的制备方法,其特征在于,包括以下步骤:A method for preparing a solar cell electrode, characterized in that it comprises the following steps:
    将球状金属粉和第一溶剂混合,得到第一金属浆;Mixing the spherical metal powder and the first solvent to obtain a first metal slurry;
    将片状金属粉和第二溶剂混合,得到第二金属浆;mixing the flake metal powder with a second solvent to obtain a second metal slurry;
    将部分所述第一金属浆和所述第二金属浆混合,得到低温金属浆;以及mixing part of the first metal slurry and the second metal slurry to obtain a low-temperature metal slurry; and
    将所述低温金属浆通过丝网印刷的方式在太阳电池前驱件上制备电极,且在制备所述电极的过程中,当所述低温金属浆中的所述球状金属粉和所述片状金属粉比例失衡时,向所述低温金属浆中补充剩余的所述第一金属浆。The low-temperature metal paste is used to prepare electrodes on solar cell precursors by screen printing. During the preparation of the electrodes, when the ratio of the spherical metal powder to the flaky metal powder in the low-temperature metal paste is unbalanced, the remaining first metal paste is added to the low-temperature metal paste.
  2. 如权利要求1所述的太阳电池电极的制备方法,其特征在于,所述球状金属粉包括球状银粉、球状铜粉、球状金粉以及球状铝粉中的至少一种。The method for preparing a solar cell electrode according to claim 1, characterized in that the spherical metal powder comprises at least one of spherical silver powder, spherical copper powder, spherical gold powder and spherical aluminum powder.
  3. 如权利要求1或2所述的太阳电池电极的制备方法,其特征在于,所述片状金属粉包括片状银粉、片状铜粉、片状金粉以及片状铝粉中的至少一种。The method for preparing a solar cell electrode according to claim 1 or 2, characterized in that the flaky metal powder comprises at least one of flaky silver powder, flaky copper powder, flaky gold powder and flaky aluminum powder.
  4. 如权利要求1至3中任一项所述的太阳电池电极的制备方法,其特征在于,所述低温金属浆中的所述球状金属粉和所述片状金属粉比例失衡的判定依据包括:The method for preparing a solar cell electrode according to any one of claims 1 to 3, characterized in that the basis for determining whether the ratio of the spherical metal powder to the flaky metal powder in the low-temperature metal slurry is unbalanced includes:
    所述丝网印刷的印刷速度降低。The printing speed of the screen printing is reduced.
  5. 如权利要求1至4中任一项所述的太阳电池电极的制备方法,其特征在于,所述低温金属浆中的所述球状金属粉和所述片状金属粉比例失衡的判定依据包括:The method for preparing a solar cell electrode according to any one of claims 1 to 4, characterized in that the basis for determining whether the ratio of the spherical metal powder to the flaky metal powder in the low-temperature metal slurry is unbalanced includes:
    所述电极的电导率下降。The conductivity of the electrode decreases.
  6. 如权利要求1至5中任一项所述的太阳电池电极的制备方法,其特征在于,将部分所述第一金属浆和所述第二金属浆混合具体包括:The method for preparing a solar cell electrode according to any one of claims 1 to 5, characterized in that mixing part of the first metal paste and the second metal paste specifically comprises:
    将部分所述第一金属浆和所述第二金属浆以1:3~1:2的质量比混合。Part of the first metal paste and the second metal paste are mixed in a mass ratio of 1:3 to 1:2.
  7. 如权利要求1至6中任一项所述的太阳电池电极的制备方法,其特征在于,所述将球状金属粉和第一溶剂混合,得到第一金属浆具体包括以下步骤:The method for preparing a solar cell electrode according to any one of claims 1 to 6, characterized in that the mixing of the spherical metal powder and the first solvent to obtain the first metal slurry specifically comprises the following steps:
    将所述球状金属粉、第一粘结剂、第一固化剂、第一分散剂、第一稀释剂和 所述第一溶剂混合,得到所述第一金属浆。The spherical metal powder, the first binder, the first curing agent, the first dispersant, the first diluent and The first solvents are mixed to obtain the first metal slurry.
  8. 如权利要求7所述的太阳电池电极的制备方法,其特征在于,在所述第一金属浆中,所述球状金属粉的质量分数为85%-95%,所述第一粘结剂的质量分数为1%-4%,所述第一固化剂的质量分数为1%-2%,所述第一分散剂的质量分数为0%-1.5%,所述第一稀释剂的质量分数为1%-3%,所述第一溶剂的质量分数为1%-4.5%。The method for preparing a solar cell electrode as described in claim 7 is characterized in that, in the first metal slurry, the mass fraction of the spherical metal powder is 85%-95%, the mass fraction of the first binder is 1%-4%, the mass fraction of the first curing agent is 1%-2%, the mass fraction of the first dispersant is 0%-1.5%, the mass fraction of the first diluent is 1%-3%, and the mass fraction of the first solvent is 1%-4.5%.
  9. 如权利要求7或8所述的太阳电池电极的制备方法,其特征在于,所述第一粘结剂包括第一有机粘结剂,所述第一有机粘结剂包括双酚A型环氧树脂、双酚S型环氧树脂、双酚F型环氧树脂、环氧酚醛树脂、聚氨酯、聚酯、醇酸树脂以及丙烯酸酯树脂中的至少一种。The method for preparing a solar cell electrode according to claim 7 or 8, characterized in that the first binder includes a first organic binder, and the first organic binder includes at least one of bisphenol A epoxy resin, bisphenol S epoxy resin, bisphenol F epoxy resin, epoxy phenolic resin, polyurethane, polyester, alkyd resin and acrylate resin.
  10. 如权利要求7至9中任一项所述的太阳电池电极的制备方法,其特征在于,所述第一固化剂包括双氰胺、六氢甲基苯酐、二乙烯三胺、四乙烯五胺、三甲基六亚甲基二胺、氨乙基呱嗪、二氨基二苯基砜、戊二酸酐、均苯四甲酸酐、烷基醇胺、三羟甲基丙烷以及二氰乙基乙二胺中的至少一种。The method for preparing a solar cell electrode according to any one of claims 7 to 9, characterized in that the first curing agent comprises at least one of dicyandiamide, hexahydromethylphthalic anhydride, diethylenetriamine, tetraethylenepentamine, trimethylhexamethylenediamine, aminoethylpiperazine, diaminodiphenyl sulfone, glutaric anhydride, pyromellitic anhydride, alkyl alcohol amine, trimethylolpropane and dicyanoethylethylenediamine.
  11. 如权利要求7至10中任一项所述的太阳电池电极的制备方法,其特征在于,所述第一分散剂包括油酸、聚丙稀酰胺、二氧化硫脲、脂肪酸聚乙二醇酯、甲基纤维素以及乙基纤维素中的至少一种。The method for preparing a solar cell electrode according to any one of claims 7 to 10, characterized in that the first dispersant comprises at least one of oleic acid, polyacrylamide, thiourea dioxide, polyethylene glycol esters of fatty acids, methyl cellulose and ethyl cellulose.
  12. 如权利要求7至11中任一项所述的太阳电池电极的制备方法,其特征在于,所述第一稀释剂包括缩水甘油醚、多元醇、缩水甘油酯、醋酸酯以及苯乙烯中的至少一种。The method for preparing a solar cell electrode according to any one of claims 7 to 11, characterized in that the first diluent comprises at least one of glycidyl ether, polyol, glycidyl ester, acetate and styrene.
  13. 如权利要求7至12中任一项所述的太阳电池电极的制备方法,其特征在于,所述第一溶剂包括二乙醇丁醚、三乙醇丁醚、二乙醇丁醚醋酸酯、二乙醇乙醚醋酸酯、醇酯十二以及三甲基环己烯酮中的至少一种。The method for preparing a solar cell electrode according to any one of claims 7 to 12, characterized in that the first solvent comprises at least one of diethanol butyl ether, triethanol butyl ether, diethanol butyl ether acetate, diethanol ethyl ether acetate, alcohol ester dodecahydrate and trimethylcyclohexenone.
  14. 如权利要求1至13中任一项所述的太阳电池电极的制备方法,其特征在于,所述将片状金属粉和第二溶剂混合,得到第二金属浆具体包括以下步骤:The method for preparing a solar cell electrode according to any one of claims 1 to 13, characterized in that the step of mixing the flaky metal powder with the second solvent to obtain the second metal slurry specifically comprises the following steps:
    将所述片状金属粉、第二粘结剂、第二固化剂、第二分散剂、第二稀释剂和 所述第二溶剂混合,得到所述第二金属浆。The flake metal powder, the second binder, the second curing agent, the second dispersant, the second diluent and The second solvents are mixed to obtain the second metal slurry.
  15. 如权利要求14所述的太阳电池电极的制备方法,其特征在于,在所述第二金属浆中,所述片状金属粉的质量分数为85%-95%,所述第二粘结剂的质量分数为1%-4%,所述第二固化剂的质量分数为1%-2%,所述第二分散剂的质量分数为0%-1.5%,所述第二稀释剂的质量分数为1%-3%,所述第二溶剂的质量分数为1%-4.5%。The method for preparing a solar cell electrode as described in claim 14 is characterized in that, in the second metal slurry, the mass fraction of the flaky metal powder is 85%-95%, the mass fraction of the second binder is 1%-4%, the mass fraction of the second curing agent is 1%-2%, the mass fraction of the second dispersant is 0%-1.5%, the mass fraction of the second diluent is 1%-3%, and the mass fraction of the second solvent is 1%-4.5%.
  16. 如权利要求14或15所述的太阳电池电极的制备方法,其特征在于,所述第二粘结剂包括第二有机粘结剂,所述第二有机粘结剂包括双酚A型环氧树脂、双酚S型环氧树脂、双酚F型环氧树脂、环氧酚醛树脂、聚氨酯、聚酯、醇酸树脂以及丙烯酸酯树脂中的至少一种。The method for preparing a solar cell electrode according to claim 14 or 15, characterized in that the second binder comprises a second organic binder, and the second organic binder comprises at least one of bisphenol A epoxy resin, bisphenol S epoxy resin, bisphenol F epoxy resin, epoxy phenolic resin, polyurethane, polyester, alkyd resin and acrylate resin.
  17. 如权利要求14至16中任一项所述的太阳电池电极的制备方法,其特征在于,所述第二固化剂包括双氰胺、六氢甲基苯酐、二乙烯三胺、四乙烯五胺、三甲基六亚甲基二胺、氨乙基呱嗪、二氨基二苯基砜、戊二酸酐、均苯四甲酸酐、烷基醇胺、三羟甲基丙烷以及二氰乙基乙二胺中的至少一种。The method for preparing a solar cell electrode according to any one of claims 14 to 16, characterized in that the second curing agent comprises at least one of dicyandiamide, hexahydromethylphthalic anhydride, diethylenetriamine, tetraethylenepentamine, trimethylhexamethylenediamine, aminoethylpiperazine, diaminodiphenyl sulfone, glutaric anhydride, pyromellitic anhydride, alkyl alcohol amine, trimethylolpropane and dicyanoethylethylenediamine.
  18. 如权利要求14至17中任一项所述的太阳电池电极的制备方法,其特征在于,所述第二分散剂包括油酸、聚丙稀酰胺、二氧化硫脲、脂肪酸聚乙二醇酯、甲基纤维素以及乙基纤维素中的至少一种。The method for preparing a solar cell electrode according to any one of claims 14 to 17, characterized in that the second dispersant comprises at least one of oleic acid, polyacrylamide, thiourea dioxide, polyethylene glycol esters of fatty acids, methyl cellulose and ethyl cellulose.
  19. 如权利要求14至18中任一项所述的太阳电池电极的制备方法,其特征在于,所述第二稀释剂包括缩水甘油醚、多元醇、缩水甘油酯、醋酸酯以及苯乙烯中的至少一种。The method for preparing a solar cell electrode according to any one of claims 14 to 18, characterized in that the second diluent comprises at least one of glycidyl ether, polyol, glycidyl ester, acetate and styrene.
  20. 如权利要求14至19中任一项所述的太阳电池电极的制备方法,其特征在于,所述第二溶剂包括二乙醇丁醚、三乙醇丁醚、二乙醇丁醚醋酸酯、二乙醇乙醚醋酸酯、醇酯十二以及三甲基环己烯酮中的至少一种。 The method for preparing a solar cell electrode according to any one of claims 14 to 19, characterized in that the second solvent comprises at least one of diethanol butyl ether, triethanol butyl ether, diethanol butyl ether acetate, diethanol ethyl ether acetate, alcohol ester dodecahydrate and trimethylcyclohexenone.
PCT/CN2023/091103 2022-09-26 2023-04-27 Method for preparing electrode of solar cell WO2024066335A1 (en)

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