WO2024065278A1 - Cotton spreading machine - Google Patents

Cotton spreading machine Download PDF

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Publication number
WO2024065278A1
WO2024065278A1 PCT/CN2022/122144 CN2022122144W WO2024065278A1 WO 2024065278 A1 WO2024065278 A1 WO 2024065278A1 CN 2022122144 W CN2022122144 W CN 2022122144W WO 2024065278 A1 WO2024065278 A1 WO 2024065278A1
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WIPO (PCT)
Prior art keywords
reduction motor
conveying mechanism
crank
spreading machine
connecting rod
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PCT/CN2022/122144
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French (fr)
Chinese (zh)
Inventor
唐宇
刘春�
丁巍冬
杨豪
初丽娜
陶健
谢昌江
吴琦
杨威
Original Assignee
南京玻璃纤维研究设计院有限公司
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Priority claimed from CN202211173566.5A external-priority patent/CN115538040B/en
Application filed by 南京玻璃纤维研究设计院有限公司 filed Critical 南京玻璃纤维研究设计院有限公司
Publication of WO2024065278A1 publication Critical patent/WO2024065278A1/en

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H17/00Felting apparatus

Definitions

  • the embodiments of this specification relate to the field of cotton spreading technology, and more particularly to a cotton spreading machine.
  • the rock wool laying machine is the core equipment in rock wool production. Its function is to re-lay the primary felt collected by the rock wool collector into a secondary felt with a certain width (i.e. width), thickness and number of layers through a back-and-forth swinging conveying mechanism for subsequent pleating, pressurization, curing and finished product processing.
  • the cotton spreading machine cannot adjust the width specifications in terms of mechanical structure, resulting in each cotton spreading machine being able to adapt to only one width production line, and therefore being unable to guarantee the production of products of different widths.
  • the embodiments of this specification provide a cotton spreading machine that can ensure the production of products of different widths.
  • the embodiment of the present specification provides a cotton spreading machine, including a frame, a support seat, a conveying mechanism, a reduction motor, a connecting rod and a crank, wherein the conveying mechanism is rotatably connected to the frame via a rotating fulcrum, the reduction motor is arranged on the support seat, the first end of the crank is fixedly connected to the output shaft of the reduction motor, the second end of the crank is rotatably connected to the first end of the connecting rod, and the reduction motor is used to drive the conveying mechanism to swing via the crank and the connecting rod;
  • the conveying mechanism comprises a frame and two belt conveyors fixedly connected to the frame, a gap formed between the two belt conveyors is used to pass a primary felt, a portion of the frame facing the gap is provided with a first strip hole, and the second end of the connecting rod is mounted in the first strip hole through a connecting shaft;
  • the installation position of the connecting shaft in the first strip hole is adjusted to change the distance from the rotation fulcrum to the connecting shaft, thereby adjusting the width of the secondary felt formed by the primary felt.
  • the support seat is provided with a first adjustment component, so that the height of the output shaft of the reduction motor can be adjusted by using the first adjustment component, so that when the conveying mechanism swings to the lowest point, the height of the output shaft of the reduction motor is the same as the height of the connecting shaft.
  • the distance from the rotation fulcrum to the connecting axis is 500-750 mm, and correspondingly, the width of the secondary felt is 1200-2400 mm; wherein, the distance from the rotation fulcrum to the connecting axis is negatively correlated with the width of the secondary felt.
  • the crank is provided with a second strip hole, and the installation position of the output shaft of the reduction motor in the second strip hole is adjusted to change the distance from the intersection of the connecting rod and the crank to the output shaft of the reduction motor, thereby adjusting the width of the secondary felt.
  • the distance from the intersection of the connecting rod and the crank to the output shaft of the reduction motor is 158 to 292 mm, and correspondingly, the width of the secondary felt is 0 to 700 mm; wherein, the distance from the intersection of the connecting rod and the crank to the output shaft of the reduction motor is positively correlated with the width of the secondary felt.
  • the connecting rod is provided with a second adjusting component.
  • the installation position of the output shaft of the reduction motor in the second bar hole is adjusted and the length of the connecting rod is adjusted by using the second adjusting component, so that the angle between the position of the crank at the current moment and the vertical direction does not exceed a preset degree.
  • the support seat is provided with a third adjusting component.
  • the conveying mechanism is at the lowest point of the swing, the installation position of the output shaft of the reduction motor in the second bar hole is adjusted, the length of the connecting rod is adjusted by the second adjusting component, and the horizontal position of the reduction motor on the support seat is adjusted by the third adjusting component, so that the angle between the position of the crank at the current moment and the vertical direction does not exceed a preset degree.
  • the length of the connecting rod is 2740-2770 mm.
  • the preset degree is 2°.
  • each of the belt conveyors includes a transmission motor, a conveying belt and a roller.
  • the transmission motor is used to drive the conveying belt to rotate around the roller.
  • the roller is located at both ends of the conveying belt. The conveying belts of the two belt conveyors rotate in opposite directions.
  • the distance from the rotation fulcrum to the roller at the bottom end of the conveyor belt is 1.8 to 2.1 m; and/or,
  • the roller is made of a composite material; wherein the composite material includes carbon fiber, glass fiber, aluminum alloy and titanium alloy; and/or,
  • the frame is made of alloy material; wherein the alloy material includes aluminum alloy and titanium alloy.
  • a speed compensation module is provided in the reduction motor, and the speed compensation module is used to perform the following operations:
  • the reduction motor is controlled to accelerate according to a preset speed compensation formula, so that the conveying mechanism swings from the lowest point to the highest point at a uniform speed;
  • the reduction motor is controlled to decelerate according to the speed compensation formula, so that the conveying mechanism swings from the highest point to the lowest point at a uniform speed.
  • the speed compensation formula is:
  • n (500*V x *i*C)/(sin ⁇ *B*D* ⁇ )
  • n is the rotation speed of the reduction motor
  • Vx is the horizontal component speed of the conveying mechanism at the lowest point
  • i is the speed ratio of the reduction motor
  • C is the distance from the rotating fulcrum to the connecting axis
  • is the angle between the crank and the target horizontal direction
  • the target horizontal direction is the horizontal direction of the conveying mechanism pointing to the reduction motor
  • B is the distance from the intersection of the connecting rod and the crank to the output shaft of the reduction motor
  • D is the distance from the rotating fulcrum to the bottom of the conveying mechanism.
  • the cotton spreading machine is provided with a first strip hole on the part of the frame facing the gap, and the second end of the connecting rod is installed in the first strip hole through a connecting shaft.
  • the distance from the rotating fulcrum to the connecting shaft can be changed by adjusting the installation position of the connecting shaft in the first strip hole, so that the width of the secondary felt formed by the primary felt can be adjusted, thereby ensuring the production of products with different widths.
  • FIG1 is a schematic diagram of the structure of a cotton spreading machine provided in one embodiment of the present specification.
  • FIG. 2 is a schematic diagram of the structure of the crank in the cotton spreading machine shown in FIG. 1 .
  • FIG1 is a schematic diagram of the structure of a cotton spreading machine provided in one embodiment of the present specification.
  • the cotton spreading machine includes a frame 1, a support seat 2, a conveying mechanism 3, a reduction motor 4, a connecting rod 5 and a crank 6, the conveying mechanism 3 is rotatably connected to the frame 1 through a rotating fulcrum 31, the reduction motor 4 is arranged on the support seat 2, the first end of the crank 6 is fixedly connected to the output shaft 322 of the reduction motor 4, the second end of the crank 6 is rotatably connected to the first end of the connecting rod 5, and the reduction motor 4 is used to drive the conveying mechanism 3 to swing through the crank 6 and the connecting rod 5;
  • the conveying mechanism 3 includes a frame 32 and two belt conveyors 33 fixedly connected to the frame 32.
  • the gap formed between the two belt conveyors 33 is used to pass the primary felt.
  • the portion of the frame 32 facing the gap is provided with a first strip hole 321.
  • the second end of the connecting rod 5 is installed in the first strip hole 321 through a connecting shaft.
  • the width of the secondary felt formed by the primary felt can be adjusted.
  • the cotton spreading machine is provided with a first strip hole 321 on the portion of the frame 32 opposite to the gap, and the second end of the connecting rod 5 is installed in the first strip hole 321 through the connecting shaft 322.
  • the distance from the rotating fulcrum 31 to the connecting shaft 322 can be changed by adjusting the installation position of the connecting shaft 322 in the first strip hole 321, so that the width of the secondary felt formed by the primary felt can be adjusted, thereby ensuring the production of products with different widths, that is, adapting to production lines with different widths.
  • the width of the secondary felt determines the width of the production line. The larger the width, the higher the production capacity. Therefore, it is necessary to adaptively adjust the width of the secondary felt according to the actual width requirements of the production line.
  • the core of the above-mentioned cotton spreading machine is a set of connecting rod structures.
  • the specific working process is as follows: the reduction motor 4 is started, and the output shaft of the reduction motor 4 drives the crank 6 to rotate to push the connecting rod 5 connected to the crank 6 to move back and forth.
  • the second end of the connecting rod 5 pushes the conveying mechanism 3 to swing back and forth around the rotating fulcrum 31 through the connecting shaft 322.
  • the conveying mechanism 3 will swing back and forth once when the reduction motor 4 rotates one circle.
  • the primary felt passes through the gap formed between the two belt conveyors 33 and is then sent out from the bottom of the conveying mechanism 3. Under the action of the back and forth swing of the conveying mechanism 3, the primary felt is stacked layer by layer on the forming machine (not shown in the figure) located below to form a secondary felt with a certain width, thickness and number of layers.
  • the distance from the rotation fulcrum 31 to the connecting axis is 500-750 mm, and correspondingly, the width of the secondary felt is 1200-2400 mm; wherein, the distance from the rotation fulcrum 31 to the connecting axis is negatively correlated with the width of the secondary felt.
  • the production line width of the cotton spreading machine can cover 1200-2400 mm, so that the cotton spreading machine can adapt to all production line width requirements on the market, thereby solving the limitation that the same cotton spreading machine cannot produce products with more than two widths.
  • the distance from the rotating fulcrum 31 to the connecting axis i.e., dimension C in FIG1
  • the width of the secondary felt i.e., the smaller the dimension C, the larger the width of the secondary felt, and the larger the dimension C, the smaller the width of the secondary felt.
  • the crank 6 is provided with a second bar hole 61 (see FIG. 2 ), and the installation position of the output shaft of the reduction motor 4 in the second bar hole 61 is adjusted to change the distance from the intersection of the connecting rod 5 and the crank 6 to the output shaft of the reduction motor 4, thereby adjusting the width of the secondary felt.
  • the distance from the intersection of the connecting rod 5 and the crank 6 to the output shaft of the reduction motor 4 (i.e., dimension B in Figure 1) can be changed by adjusting the installation position of the output shaft of the reduction motor 4 in the second strip hole 61, thereby adjusting the width of the secondary felt and reducing the load of the reduction motor 4.
  • the distance from the intersection of the connecting rod 5 and the crank 6 to the output shaft of the reduction motor 4 is 158-292 mm, and correspondingly, the width of the secondary felt is 0-700 mm; wherein, the distance from the intersection of the connecting rod 5 and the crank 6 to the output shaft of the reduction motor 4 is positively correlated with the width of the secondary felt, that is, the smaller the dimension B is, the smaller the width of the secondary felt is, and the larger the dimension B is, the larger the width of the secondary felt is.
  • the width of the cotton spreading machine can be quickly adjusted and fine-tuned, so that products of different widths can be produced.
  • the reduction motor 4 of the cotton spreading machine is located on one side of the conveying mechanism 3, in order to ensure that the density deviation of the formed secondary felt along the swinging direction of the conveying mechanism 3 is as small as possible, it is necessary to consider setting the height of the output shaft of the reduction motor 4 and the height of the connecting shaft 322 to the same.
  • the support base 2 is provided with a first adjusting component (not shown in the figure), so that the height of the output shaft of the reduction motor 4 is adjusted by using the first adjusting component, so that when the conveying mechanism 3 swings to the lowest point, the height of the output shaft of the reduction motor 4 is the same as the height of the connecting shaft.
  • the first adjusting component can be implemented as any form of lifting structure, such as a motor lifting structure, a hydraulic lifting structure, a pneumatic lifting structure, etc.
  • the specific form of the first adjusting component is not limited here.
  • the connecting rod 5 is provided with a second adjusting component 51.
  • the installation position of the output shaft of the reduction motor 4 in the second bar hole 61 is adjusted and the length of the connecting rod 5 is adjusted by using the second adjusting component 51, so that the angle between the position of the crank 6 at the current moment and the vertical direction does not exceed a preset degree.
  • the installation position of the output shaft of the reduction motor 4 in the second strip hole 61 is adjusted and the length of the connecting rod 5 (i.e., dimension A in Figure 1) is adjusted by using the second adjustment component 51. That is, when the conveying mechanism 3 is at the lowest point of the swing, by changing dimensions A and B to match the change in the angle between the crank 6 and the vertical direction, the swing center of the cotton spreading machine can be fine-tuned so that the two swing strokes of the cotton spreading machine are nearly symmetrical, thereby further reducing the density deviation of the product.
  • the implementation method of the second adjustment component 51 can be any structure that can achieve adjustable length, such as thread adjustment, telescopic adjustment, etc., and the implementation method of the second adjustment component 51 is not limited here.
  • the support base 2 is provided with a third adjusting component 21.
  • the output shaft of the reduction motor 4 is adjusted to the installation position of the second bar hole 61
  • the second adjusting component 51 is used to adjust the length of the connecting rod 5
  • the third adjusting component 21 is used to adjust the horizontal position of the reduction motor 4 on the support base 2, so that the angle between the position of the crank 6 at the current moment and the vertical direction (i.e., ⁇ in Figure 1) does not exceed the preset degree.
  • the implementation method of the third adjustment component 21 can be any structure that can achieve horizontal adjustment, such as bolt adjustment, slide rail adjustment, etc.
  • the implementation method of the third adjustment component 21 is not limited here.
  • the length of the connecting rod 5 is 2740-2770 mm.
  • the preset degree is 2°.
  • each belt conveyor 33 includes a transmission motor 331, a conveying belt 332 and a roller 333.
  • the transmission motor 331 is used to drive the conveying belt 332 to rotate around the roller 333.
  • the roller 333 is located at both ends of the conveying belt 332.
  • the conveying belts 332 of the two belt conveyors 33 rotate in opposite directions.
  • each belt conveyor 33 with a transmission motor 331
  • the transmission synchronization ratio of the two conveyor belts 332 can be effectively adjusted, thereby achieving synchronization of the two belt conveyors 33.
  • this solution can reduce the load of the roller, thereby increasing the service life of the roller.
  • the effective length (i.e., dimension D) of the conveying mechanism is generally more than 2.5 meters, and it is made of steel material, which results in a large swing inertia of the conveying mechanism, and the swing frequency of the conveying mechanism is less than 30 times/minute, resulting in a low number of secondary felt stacking layers. Since the number of stacking layers of secondary cotton felt determines the strength of the product to a certain extent, the more layers, the better the cross-distribution of the cotton felt in the three-dimensional distribution, and the better the strength of the finished product, so when the number of stacking layers of secondary felt is not high, the product strength is also not ideal.
  • the distance from the rotation fulcrum 31 to the roller 333 located at the bottom end of the conveyor belt 332 is 1.8 to 2.1 m (ie, dimension D in FIG. 1 ).
  • the dimension D can be controlled within 1.8 to 2.1 m, so that the conveying mechanism 3 can be lightweight while increasing the width.
  • the roller 333 is made of a composite material; wherein the composite material includes carbon fiber, glass fiber, aluminum alloy and titanium alloy.
  • the frame 32 is made of alloy material; wherein the alloy material includes aluminum alloy and titanium alloy.
  • the weight of the conveying mechanism 3 is reduced, the swing inertia is reduced, and the number of swings is increased from less than 30 times/minute to 50 times/minute; and the number of stacking layers of the secondary felt is increased by 25%, and the product strength is improved.
  • the reduction motor does not have the function of speed compensation, which makes the horizontal component speed of the conveying mechanism the fastest when it swings to the lowest point, and the horizontal component speed the slowest (0) when it swings to the highest point. Due to the different horizontal component speeds of the conveying mechanism during the swinging process, the thickness of the stacked secondary felt in the width direction is uneven, which leads to poor density uniformity in the width direction of the product.
  • a speed compensation module is provided in the reduction motor 4, and the speed compensation module is used to perform the following operations:
  • the reduction motor 4 is controlled to accelerate according to a preset speed compensation formula, so that the conveying mechanism 3 swings from the lowest point to the highest point at a uniform speed;
  • the reduction motor 4 is controlled to decelerate according to the speed compensation formula, so that the conveying mechanism 3 swings from the highest point to the lowest point at a uniform speed.
  • the horizontal speed component of the conveying mechanism 3 remains unchanged during the swinging process, thereby ensuring that the thickness of the stacked secondary felt in the width direction is uniform.
  • the speed compensation formula is:
  • n is the rotation speed of the reduction motor 4
  • Vx is the horizontal component speed of the conveying mechanism 3 when it is at the lowest point
  • i is the speed ratio of the reduction motor 4
  • C is the distance from the rotating fulcrum 31 to the connecting axis
  • is the angle between the crank 6 and the target horizontal direction
  • the target horizontal direction is the horizontal direction from the conveying mechanism 3 to the reduction motor 4
  • B is the distance from the intersection of the connecting rod 5 and the crank 6 to the output shaft of the reduction motor 4
  • D is the distance from the rotating fulcrum 31 to the bottom of the conveying mechanism 3.
  • the inventor creatively provides a speed compensation formula for the specific structure of the cotton spreading machine provided in the embodiment of this specification.
  • the horizontal speed component of the conveying mechanism 3 can be kept constant during the swinging process, thereby ensuring that the thickness of the stacked secondary felt in the width direction is uniform. It can be seen from the calculation that after speed compensation, the maximum acceleration multiple of the reduction motor is controlled at 1.2 to 1.4, and the unevenness of the product in the width direction is reduced to less than 5%.
  • the angle ⁇ in FIG. 1 is approximately 90 degrees, and when the conveying mechanism 3 swings to the left to the highest point, the angle ⁇ is approximately 180 degrees.

Abstract

Embodiments of the present invention relate to the technical field of cotton spreading, and in particular to a cotton spreading machine. The cotton spreading machine comprises a rack, a supporting base, a conveying mechanism, a gear motor, a link, and a crank. The conveying mechanism is rotatably connected to the rack by means of a rotating fulcrum. The gear motor is arranged on the supporting base. A first end of the crank is fixedly connected to an output shaft of the gear motor, and a second end of the crank is rotatably connected to a first end of the link. The gear motor is used for driving the conveying mechanism to swing by means of the crank and the link. The conveying mechanism comprises a frame and two belt conveyors fixedly connected to the frame, a gap formed between the two belt conveyors is used for allowing a primary felt to pass through, a first strip-shaped hole is formed in the portion of the frame directly facing the gap, and a second end of the link is mounted in the first strip-shaped hole by means of a connecting shaft. The distance from the rotating fulcrum to the connecting shaft is changed by adjusting the mounting position of the connecting shaft in the first strip-shaped hole, so that the width of a secondary felt formed from the primary felt is adjusted. The present solution can ensure the production of products having different widths.

Description

一种铺棉机A cotton spreading machine 技术领域Technical Field
本说明书实施例涉及铺棉技术领域,尤其涉及一种铺棉机。The embodiments of this specification relate to the field of cotton spreading technology, and more particularly to a cotton spreading machine.
背景技术Background technique
铺棉机是岩棉生产中核心设备,其作用是将集棉机收集的一次毡通过来回摆动的输送机构重新铺叠成具有一定宽度(即幅宽)、厚度和层数的二次毡,以用于后续打褶加压、固化和成品加工。The rock wool laying machine is the core equipment in rock wool production. Its function is to re-lay the primary felt collected by the rock wool collector into a secondary felt with a certain width (i.e. width), thickness and number of layers through a back-and-forth swinging conveying mechanism for subsequent pleating, pressurization, curing and finished product processing.
相关技术中,铺棉机在机械结构上无法调整幅宽规格,导致每台铺棉机只能适应一种幅宽生产线,因此不能保证生产不同幅宽的产品。In the related art, the cotton spreading machine cannot adjust the width specifications in terms of mechanical structure, resulting in each cotton spreading machine being able to adapt to only one width production line, and therefore being unable to guarantee the production of products of different widths.
因此,目前亟待需要一种铺棉机来解决上述问题。Therefore, a cotton spreading machine is urgently needed to solve the above problems.
发明内容Summary of the invention
本说明书实施例提供了一种铺棉机,能够保证生产不同幅宽的产品。The embodiments of this specification provide a cotton spreading machine that can ensure the production of products of different widths.
本说明书实施例实施例提供了一种铺棉机,包括机架、支撑座、输送机构、减速电机、连杆和曲柄,所述输送机构通过旋转支点与所述机架转动连接,所述减速电机设置于所述支撑座上,所述曲柄的第一端与所述减速电机的输出轴固定连接,所述曲柄的第二端与所述连杆的第一端转动连接,所述减速电机用于通过所述曲柄和所述连杆来带动所述输送机构摆动;The embodiment of the present specification provides a cotton spreading machine, including a frame, a support seat, a conveying mechanism, a reduction motor, a connecting rod and a crank, wherein the conveying mechanism is rotatably connected to the frame via a rotating fulcrum, the reduction motor is arranged on the support seat, the first end of the crank is fixedly connected to the output shaft of the reduction motor, the second end of the crank is rotatably connected to the first end of the connecting rod, and the reduction motor is used to drive the conveying mechanism to swing via the crank and the connecting rod;
所述输送机构包括框架和与所述框架固定连接的两个皮带输送机,两个所述皮带输送机之间形成的间隙用于通过一次毡,所述框架正对所述间隙的部分设置有第一条形孔,所述连杆的第二端通过连接轴安装于所述第一条形孔;The conveying mechanism comprises a frame and two belt conveyors fixedly connected to the frame, a gap formed between the two belt conveyors is used to pass a primary felt, a portion of the frame facing the gap is provided with a first strip hole, and the second end of the connecting rod is mounted in the first strip hole through a connecting shaft;
通过调节所述连接轴在所述第一条形孔的安装位置,以改变所述旋转支点到所述连接轴的距离,从而调整由所述一次毡形成的二次毡的幅宽。The installation position of the connecting shaft in the first strip hole is adjusted to change the distance from the rotation fulcrum to the connecting shaft, thereby adjusting the width of the secondary felt formed by the primary felt.
在一种可能的设计中,所述支撑座设置有第一调节组件,以利用所述 第一调节组件调节所述减速电机的输出轴所处的高度,从而使在所述输送机构摆动到最低点时,所述减速电机的输出轴所处的高度和所述连接轴所处的高度相同。In a possible design, the support seat is provided with a first adjustment component, so that the height of the output shaft of the reduction motor can be adjusted by using the first adjustment component, so that when the conveying mechanism swings to the lowest point, the height of the output shaft of the reduction motor is the same as the height of the connecting shaft.
在一种可能的设计中,所述旋转支点到所述连接轴的距离为500~750mm,相应地,所述二次毡的幅宽为1200~2400mm;其中,所述旋转支点到所述连接轴的距离和所述二次毡的幅宽为负相关。In a possible design, the distance from the rotation fulcrum to the connecting axis is 500-750 mm, and correspondingly, the width of the secondary felt is 1200-2400 mm; wherein, the distance from the rotation fulcrum to the connecting axis is negatively correlated with the width of the secondary felt.
在一种可能的设计中,所述曲柄设置有第二条形孔,通过调节所述减速电机的输出轴在所述第二条形孔的安装位置,以改变所述连杆和所述曲柄的交点到所述减速电机的输出轴的距离,从而调整所述二次毡的幅宽。In a possible design, the crank is provided with a second strip hole, and the installation position of the output shaft of the reduction motor in the second strip hole is adjusted to change the distance from the intersection of the connecting rod and the crank to the output shaft of the reduction motor, thereby adjusting the width of the secondary felt.
在一种可能的设计中,所述连杆和所述曲柄的交点到所述减速电机的输出轴的距离为158~292mm,相应地,所述二次毡的幅宽为0~700mm;其中,所述连杆和所述曲柄的交点到所述减速电机的输出轴的距离和所述二次毡的幅宽为正相关。In a possible design, the distance from the intersection of the connecting rod and the crank to the output shaft of the reduction motor is 158 to 292 mm, and correspondingly, the width of the secondary felt is 0 to 700 mm; wherein, the distance from the intersection of the connecting rod and the crank to the output shaft of the reduction motor is positively correlated with the width of the secondary felt.
在一种可能的设计中,所述连杆设置有第二调节组件,在所述输送机构位于摆动最低点时,通过调节所述减速电机的输出轴在所述第二条形孔的安装位置以及利用所述第二调节组件来调节所述连杆的长度,以使所述曲柄在当前时刻的位置与竖直方向的夹角不超过预设度数。In a possible design, the connecting rod is provided with a second adjusting component. When the conveying mechanism is at the lowest point of the swing, the installation position of the output shaft of the reduction motor in the second bar hole is adjusted and the length of the connecting rod is adjusted by using the second adjusting component, so that the angle between the position of the crank at the current moment and the vertical direction does not exceed a preset degree.
在一种可能的设计中,所述支撑座设置有第三调节组件,在所述输送机构位于摆动最低点时,通过调节所述减速电机的输出轴在所述第二条形孔的安装位置、利用所述第二调节组件来调节所述连杆的长度以及利用所述第三调节组件来调节所述减速电机在所述支撑座上的水平位置,以使所述曲柄在当前时刻的位置与竖直方向的夹角不超过预设度数。In a possible design, the support seat is provided with a third adjusting component. When the conveying mechanism is at the lowest point of the swing, the installation position of the output shaft of the reduction motor in the second bar hole is adjusted, the length of the connecting rod is adjusted by the second adjusting component, and the horizontal position of the reduction motor on the support seat is adjusted by the third adjusting component, so that the angle between the position of the crank at the current moment and the vertical direction does not exceed a preset degree.
在一种可能的设计中,所述连杆的长度为2740~2770mm。In a possible design, the length of the connecting rod is 2740-2770 mm.
在一种可能的设计中,所述预设度数为2°。In a possible design, the preset degree is 2°.
在一种可能的设计中,每个所述皮带输送机均包括传动电机、输送皮带和托辊,所述传动电机用于带动所述输送皮带绕所述托辊转动,所述托辊位于所述输送皮带的两端,两个所述皮带输送机的输送皮带的转动方向相反。In a possible design, each of the belt conveyors includes a transmission motor, a conveying belt and a roller. The transmission motor is used to drive the conveying belt to rotate around the roller. The roller is located at both ends of the conveying belt. The conveying belts of the two belt conveyors rotate in opposite directions.
在一种可能的设计中,所述旋转支点到位于所述输送皮带底端的托辊的距离为1.8~2.1m;和/或,In a possible design, the distance from the rotation fulcrum to the roller at the bottom end of the conveyor belt is 1.8 to 2.1 m; and/or,
所述托辊采用复合材料制成;其中,所述复合材料包括碳纤维、玻璃纤维、铝合金和钛合金;和/或,The roller is made of a composite material; wherein the composite material includes carbon fiber, glass fiber, aluminum alloy and titanium alloy; and/or,
所述框架采用合金材料制成;其中,所述合金材料包括铝合金和钛合金。The frame is made of alloy material; wherein the alloy material includes aluminum alloy and titanium alloy.
在一种可能的设计中,所述减速电机内设置有速度补偿模块,所述速度补偿模块用于执行如下操作:In a possible design, a speed compensation module is provided in the reduction motor, and the speed compensation module is used to perform the following operations:
在所述输送机构摆动到最低点时,按照预设的速度补偿公式控制所述减速电机加速,以使所述输送机构由最低点匀速摆动到最高点;When the conveying mechanism swings to the lowest point, the reduction motor is controlled to accelerate according to a preset speed compensation formula, so that the conveying mechanism swings from the lowest point to the highest point at a uniform speed;
在所述输送机构摆动到最高点时,按照所述速度补偿公式控制所述减速电机减速,以使所述输送机构由所述最高点匀速摆动到最低点。When the conveying mechanism swings to the highest point, the reduction motor is controlled to decelerate according to the speed compensation formula, so that the conveying mechanism swings from the highest point to the lowest point at a uniform speed.
在一种可能的设计中,所述速度补偿公式为:In one possible design, the speed compensation formula is:
n=(500*V x*i*C)/(sinβ*B*D*π) n=(500*V x *i*C)/(sinβ*B*D*π)
式中,n为所述减速电机的转速,V x为所述输送机构在最低点时的水平分速度,i为所述减速电机的速比,C为所述旋转支点到所述连接轴的距离,β为所述曲柄与目标水平方向的夹角,所述目标水平方向为所述输送机构指向所述减速电机的水平方向,B为所述连杆和所述曲柄的交点到所述减速电机的输出轴的距离,D为所述旋转支点到所述输送机构底端的距离。 Wherein, n is the rotation speed of the reduction motor, Vx is the horizontal component speed of the conveying mechanism at the lowest point, i is the speed ratio of the reduction motor, C is the distance from the rotating fulcrum to the connecting axis, β is the angle between the crank and the target horizontal direction, the target horizontal direction is the horizontal direction of the conveying mechanism pointing to the reduction motor, B is the distance from the intersection of the connecting rod and the crank to the output shaft of the reduction motor, and D is the distance from the rotating fulcrum to the bottom of the conveying mechanism.
由上述方案可知,铺棉机通过在框架正对间隙的部分设置第一条形孔,连杆的第二端通过连接轴安装于第一条形孔,这样就可以通过调节连接轴在第一条形孔的安装位置,来改变旋转支点到连接轴的距离,从而可以调整由一次毡形成的二次毡的幅宽,进而能够保证生产不同幅宽的产品。It can be seen from the above scheme that the cotton spreading machine is provided with a first strip hole on the part of the frame facing the gap, and the second end of the connecting rod is installed in the first strip hole through a connecting shaft. In this way, the distance from the rotating fulcrum to the connecting shaft can be changed by adjusting the installation position of the connecting shaft in the first strip hole, so that the width of the secondary felt formed by the primary felt can be adjusted, thereby ensuring the production of products with different widths.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本说明书实施例实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而 易见地,下面描述中的附图是本说明书实施例的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以基于这些附图获得其它的附图。In order to more clearly illustrate the embodiments of this specification or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the embodiments of this specification. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本说明书实施例一个实施例提供的铺棉机的结构示意图;FIG1 is a schematic diagram of the structure of a cotton spreading machine provided in one embodiment of the present specification;
图2为图1所示铺棉机中曲柄的结构示意图。FIG. 2 is a schematic diagram of the structure of the crank in the cotton spreading machine shown in FIG. 1 .
附图标记:Reference numerals:
1-机架;1- rack;
2-支撑座;2- support seat;
21-第三调节组件;21- third adjustment component;
3-输送机构;3- conveying mechanism;
31-旋转支点;31-rotation fulcrum;
32-框架;32-frame;
321-第一条形孔;321-first strip hole;
322-连接轴;322-connecting shaft;
33-皮带输送机;33-belt conveyor;
331-传动电机;331- transmission motor;
332-输送皮带;332- conveyor belt;
333-托辊;333- roller;
4-减速电机;4-reduction motor;
5-连杆;5- Connecting rod;
51-第二调节组件;51- second adjustment component;
6-曲柄;6-crank;
61-第二条形孔。61 - Second strip hole.
具体实施方式Detailed ways
为使本说明书实施例实施例的目的、技术方案和优点更加清楚,下面将结合本说明书实施例实施例中的附图,对本说明书实施例实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本说明书实施例 一部分实施例,而不是全部的实施例,基于本说明书实施例中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本说明书实施例保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present specification more clear, the technical solutions in the embodiments of the present specification will be clearly and completely described in conjunction with the drawings in the embodiments of the present specification. Obviously, the described embodiments are part of the embodiments of the present specification, not all of them. Based on the embodiments in the embodiments of the present specification, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the embodiments of the present specification.
图1为本说明书实施例一个实施例提供的铺棉机的结构示意图。请参阅图1,该铺棉机包括机架1、支撑座2、输送机构3、减速电机4、连杆5和曲柄6,输送机构3通过旋转支点31与机架1转动连接,减速电机4设置于支撑座2上,曲柄6的第一端与减速电机4的输出轴322固定连接,曲柄6的第二端与连杆5的第一端转动连接,减速电机4用于通过曲柄6和连杆5来带动输送机构3摆动;FIG1 is a schematic diagram of the structure of a cotton spreading machine provided in one embodiment of the present specification. Please refer to FIG1 , the cotton spreading machine includes a frame 1, a support seat 2, a conveying mechanism 3, a reduction motor 4, a connecting rod 5 and a crank 6, the conveying mechanism 3 is rotatably connected to the frame 1 through a rotating fulcrum 31, the reduction motor 4 is arranged on the support seat 2, the first end of the crank 6 is fixedly connected to the output shaft 322 of the reduction motor 4, the second end of the crank 6 is rotatably connected to the first end of the connecting rod 5, and the reduction motor 4 is used to drive the conveying mechanism 3 to swing through the crank 6 and the connecting rod 5;
输送机构3包括框架32和与框架32固定连接的两个皮带输送机33,两个皮带输送机33之间形成的间隙用于通过一次毡,框架32正对间隙的部分设置有第一条形孔321,连杆5的第二端通过连接轴安装于第一条形孔321;The conveying mechanism 3 includes a frame 32 and two belt conveyors 33 fixedly connected to the frame 32. The gap formed between the two belt conveyors 33 is used to pass the primary felt. The portion of the frame 32 facing the gap is provided with a first strip hole 321. The second end of the connecting rod 5 is installed in the first strip hole 321 through a connecting shaft.
通过调节连接轴在第一条形孔321的安装位置,以改变旋转支点31到连接轴322的距离,从而调整由一次毡形成的二次毡的幅宽。By adjusting the installation position of the connecting shaft in the first strip hole 321 to change the distance from the rotation fulcrum 31 to the connecting shaft 322 , the width of the secondary felt formed by the primary felt can be adjusted.
在本实施例中,铺棉机通过在框架32正对间隙的部分设置第一条形孔321,连杆5的第二端通过连接轴322安装于第一条形孔321,这样就可以通过调节连接轴322在第一条形孔321的安装位置,来改变旋转支点31到连接轴322的距离,从而可以调整由一次毡形成的二次毡的幅宽,进而能够保证生产不同幅宽的产品,即适应不同幅宽的生产线。In this embodiment, the cotton spreading machine is provided with a first strip hole 321 on the portion of the frame 32 opposite to the gap, and the second end of the connecting rod 5 is installed in the first strip hole 321 through the connecting shaft 322. In this way, the distance from the rotating fulcrum 31 to the connecting shaft 322 can be changed by adjusting the installation position of the connecting shaft 322 in the first strip hole 321, so that the width of the secondary felt formed by the primary felt can be adjusted, thereby ensuring the production of products with different widths, that is, adapting to production lines with different widths.
可以知道的是,二次毡的宽度决定了生产线的幅宽,幅宽越大,就可以提高产能,因此有必要根据实际生产线的幅宽要求来适应性地调整二次毡的宽度。It can be known that the width of the secondary felt determines the width of the production line. The larger the width, the higher the production capacity. Therefore, it is necessary to adaptively adjust the width of the secondary felt according to the actual width requirements of the production line.
上述铺棉机的核心是一套连杆结构,具体的工作过程如下:减速电机4启动,减速电机4的输出轴带动曲柄6旋转,以推动与曲柄6连接的连杆5来回运动,连杆5的第二端通过连接轴322推动输送机构3围绕旋转支点31来回摆动,这样减速电机4旋转一周,输送机构3就会来回摆动一次。同时,一次毡通过两个皮带输送机33之间形成的间隙,然后从输 送机构3的底部送出,在输送机构3来回摆动作用下,一次毡层层铺叠于位于下方的成型机(图中未示出)上,形成具有一定宽度、厚度和层数的二次毡。The core of the above-mentioned cotton spreading machine is a set of connecting rod structures. The specific working process is as follows: the reduction motor 4 is started, and the output shaft of the reduction motor 4 drives the crank 6 to rotate to push the connecting rod 5 connected to the crank 6 to move back and forth. The second end of the connecting rod 5 pushes the conveying mechanism 3 to swing back and forth around the rotating fulcrum 31 through the connecting shaft 322. In this way, the conveying mechanism 3 will swing back and forth once when the reduction motor 4 rotates one circle. At the same time, the primary felt passes through the gap formed between the two belt conveyors 33 and is then sent out from the bottom of the conveying mechanism 3. Under the action of the back and forth swing of the conveying mechanism 3, the primary felt is stacked layer by layer on the forming machine (not shown in the figure) located below to form a secondary felt with a certain width, thickness and number of layers.
在本说明书一个实施例中,旋转支点31到连接轴的距离为500~750mm,相应地,二次毡的幅宽为1200~2400mm;其中,旋转支点31到连接轴的距离和二次毡的幅宽为负相关。In one embodiment of the present specification, the distance from the rotation fulcrum 31 to the connecting axis is 500-750 mm, and correspondingly, the width of the secondary felt is 1200-2400 mm; wherein, the distance from the rotation fulcrum 31 to the connecting axis is negatively correlated with the width of the secondary felt.
在本实施例中,通过控制旋转支点31到连接轴的距离为500~750mm,使得铺棉机的生产线幅宽可覆盖1200~2400mm,这样铺棉机可适应市场上所有的生产线幅宽要求,从而解决了同一台铺棉机不能生产两种以上幅宽产品的限制。此外,旋转支点31到连接轴的距离(即图1中的尺寸C)和二次毡的幅宽为负相关,即尺寸C越小,则二次毡的幅宽越大,尺寸C越大,则二次毡的幅宽越小。In this embodiment, by controlling the distance from the rotating fulcrum 31 to the connecting axis to be 500-750 mm, the production line width of the cotton spreading machine can cover 1200-2400 mm, so that the cotton spreading machine can adapt to all production line width requirements on the market, thereby solving the limitation that the same cotton spreading machine cannot produce products with more than two widths. In addition, the distance from the rotating fulcrum 31 to the connecting axis (i.e., dimension C in FIG1 ) is negatively correlated with the width of the secondary felt, i.e., the smaller the dimension C, the larger the width of the secondary felt, and the larger the dimension C, the smaller the width of the secondary felt.
由于尺寸C越小,输送机构3的摆幅越大,在输送机构3相同摆动速度下,减速电机4的负载越高。为了降低减速电机4的负载,可以考虑对二次毡的幅宽进行微调。Since the smaller the dimension C is, the larger the swing amplitude of the conveying mechanism 3 is, the higher the load of the reduction motor 4 is at the same swing speed of the conveying mechanism 3. In order to reduce the load of the reduction motor 4, it is possible to consider fine-tuning the width of the secondary felt.
在本说明书一个实施例中,曲柄6设置有第二条形孔61(可参见图2),通过调节减速电机4的输出轴在第二条形孔61的安装位置,以改变连杆5和曲柄6的交点到减速电机4的输出轴的距离,从而调整二次毡的幅宽。In one embodiment of the present specification, the crank 6 is provided with a second bar hole 61 (see FIG. 2 ), and the installation position of the output shaft of the reduction motor 4 in the second bar hole 61 is adjusted to change the distance from the intersection of the connecting rod 5 and the crank 6 to the output shaft of the reduction motor 4, thereby adjusting the width of the secondary felt.
在本实施例中,通过在曲柄6设置第二条形孔61,这样就可以通过调节减速电机4的输出轴在第二条形孔61的安装位置,来改变连杆5和曲柄6的交点到减速电机4的输出轴的距离(即图1中的尺寸B),从而调整二次毡的幅宽,降低了减速电机4的负载。In this embodiment, by setting a second strip hole 61 in the crank 6, the distance from the intersection of the connecting rod 5 and the crank 6 to the output shaft of the reduction motor 4 (i.e., dimension B in Figure 1) can be changed by adjusting the installation position of the output shaft of the reduction motor 4 in the second strip hole 61, thereby adjusting the width of the secondary felt and reducing the load of the reduction motor 4.
在本说明书一个实施例中,连杆5和曲柄6的交点到减速电机4的输出轴的距离为158~292mm,相应地,二次毡的幅宽为0~700mm;其中,连杆5和曲柄6的交点到减速电机4的输出轴的距离和二次毡的幅宽为正相关,即尺寸B越小,则二次毡的幅宽越小,尺寸B越大,则二次毡的幅宽越大。In one embodiment of the present specification, the distance from the intersection of the connecting rod 5 and the crank 6 to the output shaft of the reduction motor 4 is 158-292 mm, and correspondingly, the width of the secondary felt is 0-700 mm; wherein, the distance from the intersection of the connecting rod 5 and the crank 6 to the output shaft of the reduction motor 4 is positively correlated with the width of the secondary felt, that is, the smaller the dimension B is, the smaller the width of the secondary felt is, and the larger the dimension B is, the larger the width of the secondary felt is.
也就是说,通过控制尺寸C和尺寸B的大小,可以实现铺棉机的幅宽 的快速调整和微调,从而可以生产不同幅宽的产品。That is to say, by controlling the size of dimension C and dimension B, the width of the cotton spreading machine can be quickly adjusted and fine-tuned, so that products of different widths can be produced.
由于铺棉机的减速电机4位于输送机构3的一侧,因此为了保证形成的二次毡沿输送机构3的摆动方向的密度偏差尽可能的小,需要考虑将减速电机4的输出轴所处的高度和连接轴322所处的高度设置为相同。Since the reduction motor 4 of the cotton spreading machine is located on one side of the conveying mechanism 3, in order to ensure that the density deviation of the formed secondary felt along the swinging direction of the conveying mechanism 3 is as small as possible, it is necessary to consider setting the height of the output shaft of the reduction motor 4 and the height of the connecting shaft 322 to the same.
在本说明书一个实施例中,支撑座2设置有第一调节组件(图中未示出),以利用第一调节组件调节减速电机4的输出轴所处的高度,从而使在输送机构3摆动到最低点时,减速电机4的输出轴所处的高度和连接轴所处的高度相同。In one embodiment of the present specification, the support base 2 is provided with a first adjusting component (not shown in the figure), so that the height of the output shaft of the reduction motor 4 is adjusted by using the first adjusting component, so that when the conveying mechanism 3 swings to the lowest point, the height of the output shaft of the reduction motor 4 is the same as the height of the connecting shaft.
可以理解的是,第一调节组件的实现方式可以是任意形式的升降结构,例如电机升降结构、液压升降结构、气动升降结构等,在此对第一调节组件的具体形式不进行限定。It can be understood that the first adjusting component can be implemented as any form of lifting structure, such as a motor lifting structure, a hydraulic lifting structure, a pneumatic lifting structure, etc. The specific form of the first adjusting component is not limited here.
在本说明书一个实施例中,连杆5设置有第二调节组件51,在输送机构3位于摆动最低点时,通过调节减速电机4的输出轴在第二条形孔61的安装位置以及利用第二调节组件51来调节连杆5的长度,以使曲柄6在当前时刻的位置与竖直方向的夹角不超过预设度数。In one embodiment of the present specification, the connecting rod 5 is provided with a second adjusting component 51. When the conveying mechanism 3 is at the lowest point of the swing, the installation position of the output shaft of the reduction motor 4 in the second bar hole 61 is adjusted and the length of the connecting rod 5 is adjusted by using the second adjusting component 51, so that the angle between the position of the crank 6 at the current moment and the vertical direction does not exceed a preset degree.
在本实施例中,在输送机构3位于摆动最低点时,通过调节减速电机4的输出轴在第二条形孔61的安装位置以及利用第二调节组件51来调节连杆5的长度(即图1中的尺寸A),即在输送机构3位于摆动最低点时,通过改变尺寸A和尺寸B,来配合曲柄6和竖直方向的夹角的变化,如此可以实现铺棉机的摆动中心的微调,以使铺棉机的两个摆动行程接近对称,从而可以进一步减少产品的密度偏差。In this embodiment, when the conveying mechanism 3 is at the lowest point of the swing, the installation position of the output shaft of the reduction motor 4 in the second strip hole 61 is adjusted and the length of the connecting rod 5 (i.e., dimension A in Figure 1) is adjusted by using the second adjustment component 51. That is, when the conveying mechanism 3 is at the lowest point of the swing, by changing dimensions A and B to match the change in the angle between the crank 6 and the vertical direction, the swing center of the cotton spreading machine can be fine-tuned so that the two swing strokes of the cotton spreading machine are nearly symmetrical, thereby further reducing the density deviation of the product.
可以知道的是,第二调节组件51的实现方式可以是任意能够实现长度可调的结构,例如螺纹调节、伸缩调节等,在此对第二调节组件51的实现方式不进行限定。It can be known that the implementation method of the second adjustment component 51 can be any structure that can achieve adjustable length, such as thread adjustment, telescopic adjustment, etc., and the implementation method of the second adjustment component 51 is not limited here.
为了进一步实现铺棉机的摆动中心的微调,还可以进一步考虑调整减速电机4的水平位置。In order to further achieve fine adjustment of the swing center of the cotton spreading machine, it is also possible to further consider adjusting the horizontal position of the reduction motor 4.
在本说明书一个实施例中,支撑座2设置有第三调节组件21,在输送机构3位于摆动最低点时,通过调节减速电机4的输出轴在第二条形孔61 的安装位置、利用第二调节组件51来调节连杆5的长度以及利用第三调节组件21来调节减速电机4在支撑座2上的水平位置,以使曲柄6在当前时刻的位置与竖直方向的夹角(即图1中的α)不超过预设度数。In one embodiment of the present specification, the support base 2 is provided with a third adjusting component 21. When the conveying mechanism 3 is located at the lowest point of the swing, the output shaft of the reduction motor 4 is adjusted to the installation position of the second bar hole 61, the second adjusting component 51 is used to adjust the length of the connecting rod 5, and the third adjusting component 21 is used to adjust the horizontal position of the reduction motor 4 on the support base 2, so that the angle between the position of the crank 6 at the current moment and the vertical direction (i.e., α in Figure 1) does not exceed the preset degree.
可以知道的是,第三调节组件21的实现方式可以是任意能够实现水平调节的结构,例如螺栓调节、滑轨调节等,在此对第三调节组件21的实现方式不进行限定。It can be known that the implementation method of the third adjustment component 21 can be any structure that can achieve horizontal adjustment, such as bolt adjustment, slide rail adjustment, etc. The implementation method of the third adjustment component 21 is not limited here.
在本说明书一个实施例中,连杆5的长度为2740~2770mm。In one embodiment of the present specification, the length of the connecting rod 5 is 2740-2770 mm.
在本说明书一个实施例中,预设度数为2°。In one embodiment of the present specification, the preset degree is 2°.
相关技术中,两个皮带输送机共用一台传动电机,该传动电机可以通过托辊和换向结构来实现对两个皮带输送机的驱动。然而,这种方式存在传动误差,即两个皮带输送机的输送速度存在差异,如此会导致托辊的负载增加。In the related art, two belt conveyors share a transmission motor, which can drive the two belt conveyors through rollers and a reversing structure. However, this method has transmission errors, that is, there is a difference in the conveying speeds of the two belt conveyors, which will increase the load on the rollers.
为了解决该技术问题,在本说明书一个实施例中,每个皮带输送机33均包括传动电机331、输送皮带332和托辊333,传动电机331用于带动输送皮带332绕托辊333转动,托辊333位于输送皮带332的两端,两个皮带输送机33的输送皮带332的转动方向相反。In order to solve this technical problem, in one embodiment of the present specification, each belt conveyor 33 includes a transmission motor 331, a conveying belt 332 and a roller 333. The transmission motor 331 is used to drive the conveying belt 332 to rotate around the roller 333. The roller 333 is located at both ends of the conveying belt 332. The conveying belts 332 of the two belt conveyors 33 rotate in opposite directions.
在本实施例中,通过使得每个皮带输送机33均设置有一个传动电机331,这样就可以有效调整两个输送皮带332的传动同步比,从而可以实现两个皮带输送机33的同步性。而且相较于单电机的设计,该方案可以降低托辊的负载,从而增加托辊的使用寿命。In this embodiment, by providing each belt conveyor 33 with a transmission motor 331, the transmission synchronization ratio of the two conveyor belts 332 can be effectively adjusted, thereby achieving synchronization of the two belt conveyors 33. Moreover, compared with the design of a single motor, this solution can reduce the load of the roller, thereby increasing the service life of the roller.
相关技术中,输送机构的有效长度(即尺寸D)普遍在2.5米以上,且采用钢制材料制成,这导致输送机构的摆动惯性大,输送机构的摆动次数小于30次/分钟,导致二次毡铺叠层数不高。由于二次棉毡的铺叠层数在一定程度上决定了产品的强度,层数越多,棉毡在三维分布上交叉性越好,成品强度越好,因此当二次毡铺叠层数不高时,其产品强度也不理想。In the related art, the effective length (i.e., dimension D) of the conveying mechanism is generally more than 2.5 meters, and it is made of steel material, which results in a large swing inertia of the conveying mechanism, and the swing frequency of the conveying mechanism is less than 30 times/minute, resulting in a low number of secondary felt stacking layers. Since the number of stacking layers of secondary cotton felt determines the strength of the product to a certain extent, the more layers, the better the cross-distribution of the cotton felt in the three-dimensional distribution, and the better the strength of the finished product, so when the number of stacking layers of secondary felt is not high, the product strength is also not ideal.
为了解决该技术问题,可以考虑输送机构3的轻量化。In order to solve this technical problem, it may be considered to reduce the weight of the conveying mechanism 3 .
在本说明书一个实施例中,旋转支点31到位于输送皮带332底端的托辊333的距离为1.8~2.1m(即图1中的尺寸D)。In one embodiment of the present specification, the distance from the rotation fulcrum 31 to the roller 333 located at the bottom end of the conveyor belt 332 is 1.8 to 2.1 m (ie, dimension D in FIG. 1 ).
在本实施例中,由于通过改变尺寸C可以实现增加二次毡幅宽的效果,因此可以将尺寸D控制在1.8~2.1m,这样就能够在满足增加幅宽的基础上,还可以实现输送机构3的轻量化。In this embodiment, since the effect of increasing the width of the secondary felt can be achieved by changing the dimension C, the dimension D can be controlled within 1.8 to 2.1 m, so that the conveying mechanism 3 can be lightweight while increasing the width.
在本说明书一个实施例中,托辊333采用复合材料制成;其中,复合材料包括碳纤维、玻璃纤维、铝合金和钛合金。In one embodiment of the present specification, the roller 333 is made of a composite material; wherein the composite material includes carbon fiber, glass fiber, aluminum alloy and titanium alloy.
在本说明书一个实施例中,框架32采用合金材料制成;其中,合金材料包括铝合金和钛合金。In one embodiment of the present specification, the frame 32 is made of alloy material; wherein the alloy material includes aluminum alloy and titanium alloy.
因此,通过上述对输送机构3的轻量化设计,使得输送机构3的重量降低,摆动惯性降低,摆动次数由之前不到30次/分钟提高到50次/分钟;而且二次毡的铺叠层数增加25%,产品强度得到提高。Therefore, through the above-mentioned lightweight design of the conveying mechanism 3, the weight of the conveying mechanism 3 is reduced, the swing inertia is reduced, and the number of swings is increased from less than 30 times/minute to 50 times/minute; and the number of stacking layers of the secondary felt is increased by 25%, and the product strength is improved.
可以理解的是,上述复合材料和合金材料在本说明书实施例中只是例举出了几个具体的材料,当然其他能够满足轻量化设计的材料也在本说明书实施例的保护范围之内,在此对这些材料不进行一一例举。It is understandable that the above-mentioned composite materials and alloy materials are just a few specific materials listed in the embodiments of this specification. Of course, other materials that can meet the lightweight design requirements are also within the protection scope of the embodiments of this specification, and these materials are not listed one by one here.
相关技术中,减速电机没有速度补偿的功能,这使得输送机构摆动到最低点时,其水平分速度最快,而在摆动到最高点时,其水平分速度最慢(为0)。由于输送机构在摆动过程中的水平分速度的不同,导致铺叠的二次毡在幅宽方向的厚度不均匀,进而导致产品幅宽方向密度均匀性差。In the related art, the reduction motor does not have the function of speed compensation, which makes the horizontal component speed of the conveying mechanism the fastest when it swings to the lowest point, and the horizontal component speed the slowest (0) when it swings to the highest point. Due to the different horizontal component speeds of the conveying mechanism during the swinging process, the thickness of the stacked secondary felt in the width direction is uneven, which leads to poor density uniformity in the width direction of the product.
为了解决该技术问题,可以考虑为减速电机4增加速度补偿的功能。In order to solve this technical problem, it may be considered to add a speed compensation function to the reduction motor 4 .
在本说明书一个实施例中,减速电机4内设置有速度补偿模块,速度补偿模块用于执行如下操作:In one embodiment of the present specification, a speed compensation module is provided in the reduction motor 4, and the speed compensation module is used to perform the following operations:
在输送机构3摆动到最低点时,按照预设的速度补偿公式控制减速电机4加速,以使输送机构3由最低点匀速摆动到最高点;When the conveying mechanism 3 swings to the lowest point, the reduction motor 4 is controlled to accelerate according to a preset speed compensation formula, so that the conveying mechanism 3 swings from the lowest point to the highest point at a uniform speed;
在输送机构3摆动到最高点时,按照速度补偿公式控制减速电机4减速,以使输送机构3由最高点匀速摆动到最低点。When the conveying mechanism 3 swings to the highest point, the reduction motor 4 is controlled to decelerate according to the speed compensation formula, so that the conveying mechanism 3 swings from the highest point to the lowest point at a uniform speed.
在本实施例中,通过在减速电机4内设置速度补偿模块,可以实现了输送机构3在摆动过程中,其水平分速度均不变,从而可以保证铺叠的二次毡在幅宽方向的厚度均匀。In this embodiment, by providing a speed compensation module in the reduction motor 4, the horizontal speed component of the conveying mechanism 3 remains unchanged during the swinging process, thereby ensuring that the thickness of the stacked secondary felt in the width direction is uniform.
在本说明书一个实施例中,速度补偿公式为:In one embodiment of this specification, the speed compensation formula is:
n=500*Vx*i*C/sinβ*B*D*πn=500*Vx*i*C/sinβ*B*D*π
式中,n为减速电机4的转速,Vx为输送机构3在最低点时的水平分速度,i为减速电机4的速比,C为旋转支点31到连接轴的距离,β为曲柄6与目标水平方向的夹角,目标水平方向为输送机构3指向减速电机4的水平方向,B为连杆5和曲柄6的交点到减速电机4的输出轴的距离,D为旋转支点31到输送机构3底端的距离。Wherein, n is the rotation speed of the reduction motor 4, Vx is the horizontal component speed of the conveying mechanism 3 when it is at the lowest point, i is the speed ratio of the reduction motor 4, C is the distance from the rotating fulcrum 31 to the connecting axis, β is the angle between the crank 6 and the target horizontal direction, the target horizontal direction is the horizontal direction from the conveying mechanism 3 to the reduction motor 4, B is the distance from the intersection of the connecting rod 5 and the crank 6 to the output shaft of the reduction motor 4, and D is the distance from the rotating fulcrum 31 to the bottom of the conveying mechanism 3.
在本实施例中,针对本说明书实施例提供的铺棉机的具体结构,发明人创造性地给出了速度补偿公式,通过利用该速度补偿公式,可以使得输送机构3在摆动过程中,其水平分速度均不变,从而可以保证铺叠的二次毡在幅宽方向的厚度均匀。通过计算可知,经过速度补偿后,减速电机的补偿最大加速倍数控制在1.2~1.4,产品幅宽方向不均匀度降低至5%以内。In this embodiment, the inventor creatively provides a speed compensation formula for the specific structure of the cotton spreading machine provided in the embodiment of this specification. By using the speed compensation formula, the horizontal speed component of the conveying mechanism 3 can be kept constant during the swinging process, thereby ensuring that the thickness of the stacked secondary felt in the width direction is uniform. It can be seen from the calculation that after speed compensation, the maximum acceleration multiple of the reduction motor is controlled at 1.2 to 1.4, and the unevenness of the product in the width direction is reduced to less than 5%.
可以理解的是,当输送机构3摆动到最低点时,图1中的角度β近似90度,当输送机构3向左摆动到最高点时,角度β近似180度。It can be understood that when the conveying mechanism 3 swings to the lowest point, the angle β in FIG. 1 is approximately 90 degrees, and when the conveying mechanism 3 swings to the left to the highest point, the angle β is approximately 180 degrees.
需要说明的是,在本文中,诸如第一和第二之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其它变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其它要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同因素。It should be noted that, in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or equipment. In the absence of more restrictions, the elements defined by the statement "comprise one..." do not exclude the existence of other identical factors in the process, method, article or equipment including the elements.
最后需要说明的是:以上所述仅为本说明书实施例的较佳实施例,仅用于说明本说明书实施例的技术方案,并非用于限定本说明书实施例的保护范围。凡在本说明书实施例的精神和原则之内所做的任何修改、等同替换、改进等,均包含在本说明书实施例的保护范围内。Finally, it should be noted that the above is only a preferred embodiment of the embodiments of this specification, which is only used to illustrate the technical solutions of the embodiments of this specification, and is not used to limit the protection scope of the embodiments of this specification. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the embodiments of this specification are included in the protection scope of the embodiments of this specification.

Claims (13)

  1. 一种铺棉机,其特征在于,包括机架(1)、支撑座(2)、输送机构(3)、减速电机(4)、连杆(5)和曲柄(6),所述输送机构(3)通过旋转支点(31)与所述机架(1)转动连接,所述减速电机(4)设置于所述支撑座(2)上,所述曲柄(6)的第一端与所述减速电机(4)的输出轴固定连接,所述曲柄(6)的第二端与所述连杆(5)的第一端转动连接,所述减速电机(4)用于通过所述曲柄(6)和所述连杆(5)来带动所述输送机构(3)摆动;A cotton spreading machine, characterized in that it comprises a frame (1), a support seat (2), a conveying mechanism (3), a reduction motor (4), a connecting rod (5) and a crank (6); the conveying mechanism (3) is rotatably connected to the frame (1) via a rotating fulcrum (31); the reduction motor (4) is arranged on the support seat (2); the first end of the crank (6) is fixedly connected to the output shaft of the reduction motor (4); the second end of the crank (6) is rotatably connected to the first end of the connecting rod (5); the reduction motor (4) is used to drive the conveying mechanism (3) to swing via the crank (6) and the connecting rod (5);
    所述输送机构(3)包括框架(32)和与所述框架(32)固定连接的两个皮带输送机(33),两个所述皮带输送机(33)之间形成的间隙用于通过一次毡,所述框架(32)正对所述间隙的部分设置有第一条形孔(321),所述连杆(5)的第二端通过连接轴(322)安装于所述第一条形孔(321);The conveying mechanism (3) comprises a frame (32) and two belt conveyors (33) fixedly connected to the frame (32); a gap formed between the two belt conveyors (33) is used for passing a primary felt; a first strip-shaped hole (321) is provided at a portion of the frame (32) facing the gap; and the second end of the connecting rod (5) is mounted on the first strip-shaped hole (321) via a connecting shaft (322);
    通过调节所述连接轴(322)在所述第一条形孔(321)的安装位置,以改变所述旋转支点(31)到所述连接轴(322)的距离,从而调整由所述一次毡形成的二次毡的幅宽。By adjusting the installation position of the connecting shaft (322) in the first strip-shaped hole (321), the distance from the rotation fulcrum (31) to the connecting shaft (322) is changed, thereby adjusting the width of the secondary felt formed by the primary felt.
  2. 根据权利要求1所述的铺棉机,其特征在于,所述支撑座(2)设置有第一调节组件,以利用所述第一调节组件调节所述减速电机(4)的输出轴所处的高度,从而使在所述输送机构(3)摆动到最低点时,所述减速电机(4)的输出轴所处的高度和所述连接轴(322)所处的高度相同。The cotton spreading machine according to claim 1 is characterized in that the support seat (2) is provided with a first adjusting component, so that the height of the output shaft of the reduction motor (4) can be adjusted by using the first adjusting component, so that when the conveying mechanism (3) swings to the lowest point, the height of the output shaft of the reduction motor (4) is the same as the height of the connecting shaft (322).
  3. 根据权利要求1所述的铺棉机,其特征在于,所述旋转支点(31)到所述连接轴(322)的距离为500~750mm,相应地,所述二次毡的幅宽为1200~2400mm;其中,所述旋转支点(31)到所述连接轴(322)的距离和所述二次毡的幅宽为负相关。The cotton spreading machine according to claim 1 is characterized in that the distance from the rotating fulcrum (31) to the connecting shaft (322) is 500-750 mm, and correspondingly, the width of the secondary felt is 1200-2400 mm; wherein, the distance from the rotating fulcrum (31) to the connecting shaft (322) is negatively correlated with the width of the secondary felt.
  4. 根据权利要求1所述的铺棉机,其特征在于,所述曲柄(6)设置有第二条形孔(61),通过调节所述减速电机(4)的输出轴在所述第二条形孔(61)的安装位置,以改变所述连杆(5)和所述曲柄(6)的交点到所述减速电机(4)的输出轴的距离,从而调整所述二次毡的幅宽。The cotton spreading machine according to claim 1 is characterized in that the crank (6) is provided with a second strip hole (61), and the installation position of the output shaft of the reduction motor (4) in the second strip hole (61) is adjusted to change the distance from the intersection of the connecting rod (5) and the crank (6) to the output shaft of the reduction motor (4), thereby adjusting the width of the secondary felt.
  5. 根据权利要求4所述的铺棉机,其特征在于,所述连杆(5)和所述 曲柄(6)的交点到所述减速电机(4)的输出轴的距离为158~292mm,相应地,所述二次毡的幅宽为0~700mm;其中,所述连杆(5)和所述曲柄(6)的交点到所述减速电机(4)的输出轴的距离和所述二次毡的幅宽为正相关。The cotton spreading machine according to claim 4 is characterized in that the distance from the intersection of the connecting rod (5) and the crank (6) to the output shaft of the reduction motor (4) is 158 to 292 mm, and correspondingly, the width of the secondary felt is 0 to 700 mm; wherein the distance from the intersection of the connecting rod (5) and the crank (6) to the output shaft of the reduction motor (4) is positively correlated with the width of the secondary felt.
  6. 根据权利要求4所述的铺棉机,其特征在于,所述连杆(5)设置有第二调节组件(51),在所述输送机构(3)位于摆动最低点时,通过调节所述减速电机(4)的输出轴在所述第二条形孔(61)的安装位置以及利用所述第二调节组件(51)来调节所述连杆(5)的长度,以使所述曲柄(6)在当前时刻的位置与竖直方向的夹角不超过预设度数。The cotton spreading machine according to claim 4 is characterized in that the connecting rod (5) is provided with a second adjusting component (51). When the conveying mechanism (3) is located at the lowest point of the swing, the installation position of the output shaft of the reduction motor (4) in the second bar hole (61) is adjusted and the length of the connecting rod (5) is adjusted by using the second adjusting component (51), so that the angle between the position of the crank (6) at the current moment and the vertical direction does not exceed a preset degree.
  7. 根据权利要求6所述的铺棉机,其特征在于,所述支撑座(2)设置有第三调节组件(21),在所述输送机构(3)位于摆动最低点时,通过调节所述减速电机(4)的输出轴在所述第二条形孔(61)的安装位置、利用所述第二调节组件(51)来调节所述连杆(5)的长度以及利用所述第三调节组件(21)来调节所述减速电机(4)在所述支撑座(2)上的水平位置,以使所述曲柄(6)在当前时刻的位置与竖直方向的夹角不超过预设度数。The cotton spreading machine according to claim 6 is characterized in that the support seat (2) is provided with a third adjusting component (21). When the conveying mechanism (3) is located at the lowest point of the swing, by adjusting the installation position of the output shaft of the reduction motor (4) in the second strip hole (61), using the second adjusting component (51) to adjust the length of the connecting rod (5), and using the third adjusting component (21) to adjust the horizontal position of the reduction motor (4) on the support seat (2), the angle between the position of the crank (6) at the current moment and the vertical direction does not exceed a preset degree.
  8. 根据权利要求6所述的铺棉机,其特征在于,所述连杆(5)的长度为2740~2770mm。The cotton spreading machine according to claim 6 is characterized in that the length of the connecting rod (5) is 2740-2770 mm.
  9. 根据权利要求6所述的铺棉机,其特征在于,所述预设度数为2°。The cotton spreading machine according to claim 6 is characterized in that the preset degree is 2°.
  10. 根据权利要求1所述的铺棉机,其特征在于,每个所述皮带输送机(33)均包括传动电机(331)、输送皮带(332)和托辊(333),所述传动电机(331)用于带动所述输送皮带(332)绕所述托辊(333)转动,所述托辊(333)位于所述输送皮带(332)的两端,两个所述皮带输送机(33)的输送皮带(332)的转动方向相反。The cotton spreading machine according to claim 1 is characterized in that each of the belt conveyors (33) includes a transmission motor (331), a conveying belt (332) and a roller (333), the transmission motor (331) is used to drive the conveying belt (332) to rotate around the roller (333), the roller (333) is located at both ends of the conveying belt (332), and the conveying belts (332) of the two belt conveyors (33) rotate in opposite directions.
  11. 根据权利要求10所述的铺棉机,其特征在于,所述旋转支点(31)到位于所述输送皮带(332)底端的托辊(333)的距离为1.8~2.1m;和/或,The cotton spreading machine according to claim 10 is characterized in that the distance from the rotating fulcrum (31) to the roller (333) located at the bottom end of the conveyor belt (332) is 1.8 to 2.1 m; and/or,
    所述托辊(333)采用复合材料制成;其中,所述复合材料包括碳纤 维、玻璃纤维、铝合金和钛合金;和/或,The roller (333) is made of a composite material; wherein the composite material includes carbon fiber, glass fiber, aluminum alloy and titanium alloy; and/or,
    所述框架(32)采用合金材料制成;其中,所述合金材料包括铝合金和钛合金。The frame (32) is made of alloy material; wherein the alloy material includes aluminum alloy and titanium alloy.
  12. 根据权利要求1-11中任一项所述的铺棉机,其特征在于,所述减速电机(4)内设置有速度补偿模块,所述速度补偿模块用于执行如下操作:The cotton spreading machine according to any one of claims 1 to 11 is characterized in that a speed compensation module is provided in the reduction motor (4), and the speed compensation module is used to perform the following operations:
    在所述输送机构(3)摆动到最低点时,按照预设的速度补偿公式控制所述减速电机(4)加速,以使所述输送机构(3)由最低点匀速摆动到最高点;When the conveying mechanism (3) swings to the lowest point, the reduction motor (4) is controlled to accelerate according to a preset speed compensation formula, so that the conveying mechanism (3) swings from the lowest point to the highest point at a uniform speed;
    在所述输送机构(3)摆动到最高点时,按照所述速度补偿公式控制所述减速电机(4)减速,以使所述输送机构(3)由所述最高点匀速摆动到最低点。When the conveying mechanism (3) swings to the highest point, the deceleration motor (4) is controlled to decelerate according to the speed compensation formula, so that the conveying mechanism (3) swings from the highest point to the lowest point at a uniform speed.
  13. 根据权利要求12所述的铺棉机,其特征在于,所述速度补偿公式为:The cotton spreading machine according to claim 12 is characterized in that the speed compensation formula is:
    n=(500*V x*i*C)/(sinβ*B*D*π) n=(500*V x *i*C)/(sinβ*B*D*π)
    式中,n为所述减速电机(4)的转速,V x为所述输送机构(3)在最低点时的水平分速度,i为所述减速电机(4)的速比,C为所述旋转支点(31)到所述连接轴(322)的距离,β为所述曲柄(6)与目标水平方向的夹角,所述目标水平方向为所述输送机构(3)指向所述减速电机(4)的水平方向,B为所述连杆(5)和所述曲柄(6)的交点到所述减速电机(4)的输出轴的距离,D为所述旋转支点(31)到所述输送机构(3)底端的距离。 In the formula, n is the rotation speed of the reduction motor (4), Vx is the horizontal component speed of the conveying mechanism (3) at the lowest point, i is the speed ratio of the reduction motor (4), C is the distance from the rotating fulcrum (31) to the connecting shaft (322), β is the angle between the crank (6) and the target horizontal direction, the target horizontal direction is the horizontal direction of the conveying mechanism (3) pointing to the reduction motor (4), B is the distance from the intersection of the connecting rod (5) and the crank (6) to the output shaft of the reduction motor (4), and D is the distance from the rotating fulcrum (31) to the bottom end of the conveying mechanism (3).
PCT/CN2022/122144 2022-09-26 2022-09-28 Cotton spreading machine WO2024065278A1 (en)

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Application Number Priority Date Filing Date Title
CN202211173566.5A CN115538040B (en) 2022-09-26 Cotton spreading machine
CN202211173566.5 2022-09-26

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5007623A (en) * 1986-11-12 1991-04-16 Oy Partek Ab Method for feeding the primary web of a mineral wool web by means of a pendulum conveyor onto a receiving conveyor and an arrangement of such a pendulum conveyor
CN2639333Y (en) * 2003-09-16 2004-09-08 中国凯盛国际工程公司 High-oscillating speed compensation pendulum bob machine
CN1847498A (en) * 2005-04-04 2006-10-18 北新集团建材股份有限公司 Pendulum conveyer
CN203428620U (en) * 2013-08-30 2014-02-12 山东泰石节能保温材料有限公司 Linear horizontal-pendulum-type rock wool pendulum bob cotton distributing machine
CN105217365A (en) * 2015-10-10 2016-01-06 中材科技股份有限公司 The cotton pendulum bob machine of a kind of cloth and uniformity compensation method thereof
CN208438586U (en) * 2018-05-10 2019-01-29 南京彤天岩棉有限公司 A kind of crank structure of rock wool pendulum unit
CN110980371A (en) * 2019-12-31 2020-04-10 温州优巴信息技术有限公司 Swinging cloth finishing machine after printing and dyeing
CN216613470U (en) * 2021-11-04 2022-05-27 绍兴市上虞区弘辉漂染有限公司 Cloth swinging machine convenient for adjusting swing amplitude

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5007623A (en) * 1986-11-12 1991-04-16 Oy Partek Ab Method for feeding the primary web of a mineral wool web by means of a pendulum conveyor onto a receiving conveyor and an arrangement of such a pendulum conveyor
CN2639333Y (en) * 2003-09-16 2004-09-08 中国凯盛国际工程公司 High-oscillating speed compensation pendulum bob machine
CN1847498A (en) * 2005-04-04 2006-10-18 北新集团建材股份有限公司 Pendulum conveyer
CN203428620U (en) * 2013-08-30 2014-02-12 山东泰石节能保温材料有限公司 Linear horizontal-pendulum-type rock wool pendulum bob cotton distributing machine
CN105217365A (en) * 2015-10-10 2016-01-06 中材科技股份有限公司 The cotton pendulum bob machine of a kind of cloth and uniformity compensation method thereof
CN208438586U (en) * 2018-05-10 2019-01-29 南京彤天岩棉有限公司 A kind of crank structure of rock wool pendulum unit
CN110980371A (en) * 2019-12-31 2020-04-10 温州优巴信息技术有限公司 Swinging cloth finishing machine after printing and dyeing
CN216613470U (en) * 2021-11-04 2022-05-27 绍兴市上虞区弘辉漂染有限公司 Cloth swinging machine convenient for adjusting swing amplitude

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