WO2024065151A1 - Separator and preparation method therefor, secondary battery, battery module, battery pack, and electrical apparatus - Google Patents

Separator and preparation method therefor, secondary battery, battery module, battery pack, and electrical apparatus Download PDF

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WO2024065151A1
WO2024065151A1 PCT/CN2022/121564 CN2022121564W WO2024065151A1 WO 2024065151 A1 WO2024065151 A1 WO 2024065151A1 CN 2022121564 W CN2022121564 W CN 2022121564W WO 2024065151 A1 WO2024065151 A1 WO 2024065151A1
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solid electrolyte
battery
electrolyte layer
layer
substrate layer
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PCT/CN2022/121564
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French (fr)
Chinese (zh)
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朱翠翠
张继君
王少飞
魏奕民
李杨
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宁德时代新能源科技股份有限公司
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Priority to PCT/CN2022/121564 priority Critical patent/WO2024065151A1/en
Publication of WO2024065151A1 publication Critical patent/WO2024065151A1/en

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  • the present application relates to the field of secondary batteries, and specifically to an isolation membrane and a preparation method thereof, a secondary battery, a battery module, a battery pack and an electrical device.
  • the present application provides an isolation film and a preparation method thereof, a secondary battery, a battery module, a battery pack and an electrical device, which can effectively improve the stability of the secondary battery during high voltage charging.
  • the first aspect of the present application provides an isolation membrane, comprising an isolation membrane substrate layer and a solid electrolyte layer located on at least one surface of the isolation membrane substrate layer; the solid electrolyte layer comprises a material with a chemical composition of Li a MX a+3 , wherein 1 ⁇ a ⁇ 6; M is selected from cations of one or more of the following elements: Al, Ga, In, Y, Zr, Nb, Sc, Ti, Mn and La series elements; X is selected from anions containing one or more of the following elements: halogen, S, O and P.
  • M is a +3 valent cation.
  • M includes one or more of Al 3+ , Ga 3+ , In 3+ , Y 3+ , Zr 3+ , Nb 3+ , Sc 3+ , Ti 3+ , Mn 3+ , Er 3+ , Tb 3+ , Yb 3+ , Lu 3+ , La 3+ , and Ho 3+ .
  • X includes one or more of F ⁇ , Cl ⁇ , Br ⁇ , I ⁇ , S 2 ⁇ , O 2 ⁇ , and PO 4 ⁇ .
  • the solid electrolyte layer includes at least one of Li 3 InCl 6 , Li 3 MnCl 6 , Li 3 ScCl 6 , Li 3 ZrCl 6 , Li 3 YCl 6 , and Li 3 InF 6 .
  • the thickness of the solid electrolyte layer is 5 nm to 1000 nm; optionally, 50 nm to 100 nm;
  • the electrochemical window of the solid electrolyte layer is ⁇ 4.2V.
  • the ionic conductivity of the solid electrolyte layer is ⁇ 10 -3 S/cm.
  • the present application also provides a method for preparing an isolation membrane, comprising the following steps:
  • the solid electrolyte target material is sputtered onto at least one surface of the isolation film substrate layer by magnetron sputtering to form an isolation film.
  • the isolation membrane includes an isolation membrane substrate layer and a solid electrolyte layer located on at least one surface of the isolation membrane substrate layer; the solid electrolyte layer includes a material with a chemical composition of Li a MX a+3 , wherein 1 ⁇ a ⁇ 6; M is selected from cations of one or more of the following elements: Al, Ga, In, Y, Zr, Nb, Sc, Ti, Mn and La series elements; X is selected from anions containing one or more of the following elements: halogen, S, O and P.
  • the sputtering power is 150W-200W.
  • the sputtering vacuum degree is 10 -1 Pa to 10 -2 Pa.
  • the temperature of the isolation film substrate layer is controlled to be ⁇ 100°C.
  • the present application further provides a secondary battery, comprising the isolation membrane of the first aspect or the isolation membrane prepared according to the preparation method of the second aspect.
  • the present application further provides a battery module, comprising the secondary battery of the third aspect.
  • the present application also provides a battery pack, comprising the secondary battery of the third aspect or the battery module of the fourth aspect.
  • the present application further provides an electrical device comprising at least one of the secondary battery of the third aspect, the battery module of the fourth aspect, and the battery pack of the fifth aspect.
  • FIG. 1 is a schematic diagram of a secondary battery according to an embodiment of the present application.
  • FIG. 2 is an exploded view of the secondary battery according to one embodiment of the present application shown in FIG. 1 .
  • FIG. 3 is a schematic diagram of a battery module according to an embodiment of the present application.
  • FIG. 4 is a schematic diagram of a battery pack according to an embodiment of the present application.
  • FIG. 5 is an exploded view of the battery pack shown in FIG. 4 according to an embodiment of the present application.
  • FIG. 6 is a schematic diagram of an electrical device using a secondary battery as a power source according to an embodiment of the present application.
  • FIG. 7 is a scanning electron microscope (SEM) image of the isolation film substrate layer in Example 1 of the present application.
  • FIG. 8 is a scanning electron microscope (SEM) image of the isolation film in Example 1 of the present application.
  • FIG. 9 is a graph showing the AC impedance test results of the symmetrical batteries assembled in Examples 1 to 3 and Comparative Examples 1 to 2 of the present application.
  • range disclosed in this application is defined in the form of a lower limit and an upper limit, and a given range is defined by selecting a lower limit and an upper limit, and the selected lower limit and upper limit define the boundaries of the particular range.
  • the range defined in this way can be inclusive or exclusive of the end values, and can be arbitrarily combined, that is, any lower limit can be combined with any upper limit to form a range. For example, if a range of 60 to 120 and 80 to 110 is listed for a particular parameter, it is understood that the range of 60 to 110 and 80 to 120 is also expected.
  • the numerical range "a to b" represents an abbreviation of any real number combination between a and b, where a and b are both real numbers.
  • the numerical range "0 to 5" means that all real numbers between "0 to 5" have been fully listed in this article, and "0 to 5" is just an abbreviation of these numerical combinations.
  • a parameter is expressed as an integer ⁇ 2, it is equivalent to disclosing that the parameter is, for example, an integer of 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, etc.
  • the method includes steps (a) and (b), which means that the method may include steps (a) and (b) performed sequentially, or may include steps (b) and (a) performed sequentially.
  • the method may further include step (c), which means that step (c) may be added to the method in any order.
  • the method may include steps (a), (b) and (c), or may include steps (a), (c) and (b), or may include steps (c), (a) and (b), etc.
  • the “include” and “comprising” mentioned in this application represent open-ended or closed-ended expressions.
  • the “include” and “comprising” may represent that other components not listed may also be included or only the listed components may be included or only the listed components may be included.
  • the term "or” is inclusive.
  • the phrase “A or B” means “A, B, or both A and B”. More specifically, any of the following conditions satisfies the condition "A or B”: A is true (or exists) and B is false (or does not exist); A is false (or does not exist) and B is true (or exists); or both A and B are true (or exist).
  • isolation membranes are mostly made of polyolefin materials such as polyethylene and polypropylene. These materials have the advantages of low cost, excellent mechanical properties and good thermal closure performance. However, these materials are prone to oxidation denaturation under high voltage conditions, losing their ion conductivity and isolation of positive and negative electrodes.
  • the present application provides an isolation membrane and a preparation method thereof, a secondary battery, a battery module, a battery pack and an electric device.
  • the isolation membrane includes an isolation membrane substrate layer and a solid electrolyte layer located on at least one surface of the isolation membrane substrate layer; the solid electrolyte layer includes a material with a chemical composition of Li a MX a+3 , wherein 1 ⁇ a ⁇ 6; M is selected from cations of one or more of the following elements: Al, Ga, In, Y, Zr, Nb, Sc, Ti, Mn and La series elements; X is selected from anions containing one or more of the following elements: halogen, S, O and P.
  • the stability of the isolation membrane can be improved, and the oxidation resistance of the isolation membrane during high voltage charging (for example, the charging voltage ⁇ 4.5V) can be improved, thereby increasing the voltage window of the secondary battery, allowing the battery to maintain better stability during high voltage charging, and allowing the battery to still maintain good cycle performance under high voltage conditions.
  • high voltage charging for example, the charging voltage ⁇ 4.5V
  • the isolation membrane in the present application since the high voltage stability of the isolation membrane in the present application is improved, when the battery is charged, the battery can be shown to have a higher voltage window, thereby increasing the charge and discharge capacity of the battery, providing a basis for the development of high-capacity batteries.
  • the positive electrode active material will inevitably produce a certain amount of transition metal ions, and the presence of transition metal ions will restrict the improvement of lithium ion conductivity.
  • the solid electrolyte layer can reduce the content of transition metal ions through chemical reactions or adsorption reactions, such as reducing the content of transition metal ions inside the battery through complexation with transition metal ions, thereby making the isolation membrane have good lithium ion conductivity and improving the capacity retention rate of the secondary battery.
  • the isolation membrane of the present application has better wettability to the electrolyte, which can further improve the conductivity of lithium ions.
  • the isolation membrane of the present application has better blocking ability for transition metal ions, which can effectively prevent the transition metal ions from transferring to the negative electrode surface and causing adverse effects on the battery.
  • a can represent an integer or a non-integer.
  • a can be 1, 1.2, 1.5, 1.8, 2, 2.2, 2.5, 2.8, 3, 3.2, 3.5, 3.8, 4, 4.2, 4.5, 4.8, 5, 5.2, 5.5, 5.8, 6, etc. It is understandable that a can also be selected in other values within the range of 2 to 6.
  • M is a +3 valent cation.
  • M includes +3 valent cations of Al 3+ , Ga 3+ , In 3+ , Y 3+ , Zr 3+ , Nb 3+ , Sc 3+ , Ti 3+ , Mn 3+ , and La series elements.
  • M includes one or more of Al 3+ , Ga 3+ , In 3+ , Y 3+ , Zr 3+ , Nb 3+ , Sc 3+ , Ti 3+ , Mn 3+ , Er 3+ , Tb 3+ , Yb 3+ , Lu 3+ , La 3+ , and Ho 3+ .
  • X includes one or more of F - , Cl - , Br - , I - , S 2- , O 2- , and PO 4 - .
  • Li a MX a+3 includes Li 3 InCl 6 , Li 3 MnCl 6 , Li 3 ScCl 6 , Li 3 ZrCl 6 , Li 3 YCl 6 , Li 3 InF 6 , Li 3 YCl 6 , and Li 3 ScF 6 .
  • the solid electrolyte layer includes at least one of Li 3 InCl 6 , Li 3 MnCl 6 , Li 3 ScCl 6 , Li 3 ZrCl 6 , Li 3 YCl 6 , Li 3 InF 6 , Li 3 YCl 6 and Li 3 ScF 6 .
  • the thickness of the solid electrolyte layer is 5nm to 1000nm. Within this thickness range, the solid electrolyte layer can make the separator have good high voltage stability and at the same time make the secondary battery have a lower ohmic impedance.
  • the thickness of the solid electrolyte layer can be but is not limited to 10nm, 15nm, 20nm, 50nm, 80nm, 100nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm, 1000nm. It is understood that the thickness of the solid electrolyte layer can also be other choices within the range of 10nm to 1000nm. Further optionally, the thickness of the solid electrolyte layer is 50nm to 100nm.
  • the electrochemical window of the solid electrolyte layer is ⁇ 4.2V.
  • the solid electrolyte layer has a higher electrochemical window, which can further improve the high voltage stability of the separator, so that the battery can maintain performance stability during high voltage charging, thereby increasing the capacity of the battery.
  • the electrochemical window of the solid electrolyte layer is ⁇ 4.4V.
  • the electrochemical window test is carried out using the linear voltammetric test module of the electrochemical workstation.
  • the solid electrolyte and the binder PVDF are mixed in a mass ratio of 95:5 and drop-coated on the surface of the glassy carbon electrode as the working electrode.
  • 1M LiPF6 is used as the solution and the lithium sheet is used as the counter electrode to carry out the voltammetric curve test.
  • the voltage range is 2.5-5V and the scan rate is 0.5mV/s.
  • the oxidation potential recorded is the electrochemical window.
  • the ion conductivity of the solid electrolyte layer is ⁇ 10 -3 S/cm.
  • the conductivity of lithium ions can be further increased, thereby improving the cycle performance of the battery.
  • the AC impedance test uses the electrochemical workstation impedance test module, voltage perturbation mode PEIS, perturbation voltage 5mV, frequency range 200kHZ ⁇ 30mHZ, to perform impedance test on the solid electrolyte sheet and calculate the ionic conductivity of the electrolyte sheet.
  • the isolation membrane substrate layer has two surfaces opposite to each other in the thickness direction thereof, and the solid electrolyte layer is located on at least one surface of the isolation membrane substrate layer.
  • the solid electrolyte layer can be located on both surfaces of the isolation membrane substrate layer, or the solid electrolyte layer can be located on any one surface of the isolation membrane substrate layer.
  • the solid electrolyte layer is located on one surface of the isolation membrane substrate layer, so that the small battery ohmic impedance can be better taken into account on the basis of improving the high voltage stability of the isolation membrane.
  • the present application has no particular restrictions on its type, and any known porous structure isolation membrane substrate layer with good chemical stability and mechanical stability can be selected.
  • the material of the isolation membrane substrate layer can be selected from at least one of glass fiber, non-woven fabric, polyethylene, polypropylene and polyvinylidene fluoride.
  • the isolation membrane can be a single-layer film or a multi-layer composite film without particular restrictions. When the isolation membrane is a multi-layer composite film, the materials of each layer can be the same or different without particular restrictions.
  • the present application also provides a method for preparing an isolation membrane.
  • the method for preparing the isolation membrane comprises the following steps: forming a solid electrolyte layer on at least one surface of the isolation membrane substrate layer.
  • the isolation membrane with good high-voltage stability can be prepared by the method.
  • a method of forming a solid electrolyte layer on at least one surface of the separator substrate layer coating, lamination, etc. can be used.
  • the material of the solid electrolyte layer can be prepared into a solid electrolyte slurry, and then the solid electrolyte slurry can be coated on at least one surface of the separator substrate layer by coating.
  • the solid electrolyte layer can also be formed on at least one surface of the separator substrate layer by bonding between the solid electrolyte layer and the separator substrate layer.
  • a solid electrolyte containing a material having a chemical composition of Li a MX a+3 is transferred to at least one surface of the isolation membrane substrate layer to form a solid electrolyte layer.
  • M is selected from cations of one or more of the following elements: Al, Ga, In, Y, Zr, Nb, Sc, Ti, Mn, and La series elements
  • X is selected from anions containing one or more of the following elements: halogen, S, O, and P.
  • a, M, and X can be arbitrarily selected from the corresponding values, elements, and ions listed above.
  • the transfer method may be a deposition method.
  • the transfer method is a physical vapor deposition method.
  • the transfer method is a sputtering method.
  • the transfer method is a magnetron sputtering method.
  • the preparation method of the isolation membrane includes the following steps: preparing a solid electrolyte target; using a magnetron sputtering method to sputter the solid electrolyte target on at least one surface of the isolation membrane substrate layer to form an isolation membrane, the isolation membrane includes an isolation membrane substrate layer and a solid electrolyte layer located on at least one surface of the isolation membrane substrate layer; the solid electrolyte layer includes a material with a chemical composition of Li a MX a+3 , wherein 1 ⁇ a ⁇ 6; M is selected from cations of one or more of the following elements: Al, Ga, In, Y, Zr, Nb, Sc, Ti, Mn and La series elements; X is selected from anions containing one or more of the following elements: halogen, S, O and P.
  • a solid electrolyte layer with a smaller thickness can be prepared on at least one surface of the isolation membrane substrate layer, and it is also convenient to accurately control the thickness of the solid electrolyte layer.
  • the solid electrolyte layer with a smaller thickness is beneficial to the improvement of lithium ion conductivity and the reduction of battery impedance, so the performance of the isolation membrane can be further improved.
  • the traditional coating method can usually obtain a solid electrolyte layer with a thickness of micrometer level.
  • the sputtering method can obtain a solid electrolyte layer with a thickness of nanometer level.
  • a solid electrolyte layer with a thickness of 5 nm to 1000 nm can be obtained by sputtering.
  • a solid electrolyte layer with better uniformity can be obtained by sputtering, and a solid electrolyte layer with better uniformity can further improve the stability of the isolation membrane.
  • sputtering refers to the ionization of electrons under the action of an electric field to generate Ar positive ions and bombard the target surface with high energy.
  • the target atoms or molecules are deposited on the substrate to form a thin film, forming a deposition layer of several atoms thick to achieve uniform coating.
  • sputtering is used to form a solid electrolyte layer with a small thickness, easy to control thickness and uniform thickness on at least one surface of the diaphragm substrate layer.
  • the preparation of the solid electrolyte target material includes the following steps: mixing a solid electrolyte with a binder to prepare a mixture; compacting the mixture to prepare a compact; and calcining the compact.
  • the binder includes at least one of polyvinyl alcohol and polyvinylidene fluoride.
  • the mass ratio of the solid electrolyte to the binder is (45-50):1. Further optionally, the mass ratio of the solid electrolyte to the binder is (48-49):1.
  • the mass ratio of the solid electrolyte to the binder can be but is not limited to 45:1, 46:1, 47:1, 48:1, 49:1, 50:1, etc.
  • mixing the solid electrolyte with the binder comprises the following steps: mixing the solid electrolyte and the binder in a dispersion medium, and then removing the dispersion medium. At this time, a solid electrolyte and a binder with better mixing uniformity can be obtained, that is, a mixture with better uniformity can be prepared.
  • the dispersion medium is at least one of ethanol and ethylene glycol.
  • the dispersion medium can be removed by drying. Specifically, the drying temperature is 85°C to 95°C. It is understandable that in order to improve the removal effect of the dispersion medium, a blast drying method can be used during drying.
  • the particle size of the mixture when the mixture is compacted, is controlled to be 0.1 ⁇ m to 100 ⁇ m. Within this particle size range, a better compaction effect can be obtained.
  • the particle size of the mixture when the mixture is compacted, can be controlled by grinding.
  • the particle size of the mixture when the mixture is compacted, can be controlled to be 0.5 ⁇ m, 1 ⁇ m, 2 ⁇ m, 5 ⁇ m, 10 ⁇ m, 20 ⁇ m, 30 ⁇ m, 40 ⁇ m, 50 ⁇ m, 60 ⁇ m, 70 ⁇ m, 80 ⁇ m, 90 ⁇ m, etc.
  • the pressure of compaction treatment is 150MPa to 250MPa.
  • the pressure of compaction treatment can be but not limited to 150MPa, 180MPa, 200MPa, 220MPa, 250MPa, etc.
  • a suitable compaction treatment time can be selected based on the compaction effect.
  • the holding time of compaction treatment is 1h to 5h.
  • the holding time of compaction treatment can be but not limited to 1.5h, 2h, 3h or 4h, etc. It is understandable that, as a specific method of compaction treatment, compaction treatment is cold pressing treatment.
  • the calcination temperature is 700°C to 800°C.
  • the calcination temperature is 700°C, 720°C, 750°C, 780°C, 800°C, etc.
  • the calcination time is 5h to 15h.
  • the calcination time is 5h, 6h, 7h, 8h, 9h, 10h, 11h, 12h, 13h or 14h, etc.
  • the solid electrolyte before mixing the solid electrolyte with the binder, the solid electrolyte is also pre-calcined.
  • the temperature of the pre-calcination is 700°C to 800°C.
  • the temperature of the pre-calcination is 700°C, 720°C, 750°C, 780°C, 800°C, etc.
  • the pre-calcination time is 1h to 4h.
  • the pre-calcination time can be but is not limited to 1h, 2h, 2.5h, 3h, 3.5h, etc.
  • the sputtering power is 150W to 200W.
  • the sputtering power is 150W, 160W, 170W, 180W, 190W, 200W, etc.
  • the vacuum degree of sputtering is 10 -1 Pa to 10 -2 Pa.
  • the voltage is 1000V to 1500V and the current is 300mA to 500mA.
  • the voltage can be 1100V, 1200V, 1300V, 1400V, etc.
  • the current can be 350mA, 400mA, 450mA, 500mA, etc.
  • the temperature of the isolation film substrate layer is controlled to be ⁇ 100°C. This can prevent the isolation film substrate from being damaged due to excessive temperature during the sputtering process.
  • a sample stage carrying the isolation film substrate layer can be connected to a cooling medium pipeline, and the sample stage can be cooled by the cooling medium in the cooling medium pipeline, thereby controlling the temperature of the isolation film substrate layer to be ⁇ 100°C.
  • the cooling medium includes water.
  • the present application also provides a secondary battery, which includes the isolation membrane provided in the present application or the isolation membrane prepared according to the preparation method provided in the present application.
  • the present application also provides a battery module, which includes the secondary battery provided by the present application.
  • the present application also provides a battery pack, which includes the secondary battery or battery module provided in the present application.
  • the present application also provides an electrical device.
  • the electrical device includes at least one of the secondary battery, battery module and battery pack provided in the present application.
  • the secondary battery, battery module, or battery pack can be used as a power source for the electrical device, and can also be used as an energy storage unit for the electrical device.
  • Electrical devices may include mobile devices (such as mobile phones, laptops, etc.), electric vehicles (such as pure electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles, electric bicycles, electric scooters, electric golf carts, electric trucks, etc.), electric trains, ships and satellites, energy storage systems, etc., but are not limited to these.
  • a secondary battery, battery module or battery pack can be selected according to its usage requirements.
  • a secondary battery includes a positive electrode sheet, a negative electrode sheet, an electrolyte and a separator.
  • active ions are embedded and released back and forth between the positive electrode sheet and the negative electrode sheet.
  • the electrolyte plays the role of conducting ions between the positive electrode sheet and the negative electrode sheet.
  • the separator is set between the positive electrode sheet and the negative electrode sheet, mainly to prevent the positive and negative electrodes from short-circuiting, while allowing ions to pass through.
  • the isolation film is selected from the isolation films provided in the present application.
  • the positive electrode sheet includes a positive electrode current collector and a positive electrode film layer disposed on at least one surface of the positive electrode current collector, wherein the positive electrode film layer includes a positive electrode active material.
  • the positive electrode current collector has two surfaces facing each other in its thickness direction, and the positive electrode active material layer is disposed on any one or both of the two facing surfaces of the positive electrode current collector.
  • the positive electrode current collector may be a metal foil or a composite current collector.
  • the metal foil aluminum foil may be used.
  • the composite current collector may include a polymer material base and a metal layer formed on at least one surface of the polymer material base.
  • the composite current collector may be formed by forming a metal material (aluminum, aluminum alloy, nickel, nickel alloy, titanium, titanium alloy, silver and silver alloy, etc.) on a polymer material substrate (such as a substrate of polypropylene (PP), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polystyrene (PS), polyethylene (PE), etc.).
  • PP polypropylene
  • PET polyethylene terephthalate
  • PBT polybutylene terephthalate
  • PS polystyrene
  • PE polyethylene
  • the positive electrode active material may include a positive electrode active material for a battery known in the art.
  • the positive electrode active material may include at least one of the following materials: an olivine-structured lithium-containing phosphate, a lithium transition metal oxide, and their respective modified compounds.
  • the present application is not limited to these materials, and other traditional materials that can be used as positive electrode active materials for batteries may also be used. These positive electrode active materials may be used alone or in combination of two or more.
  • lithium transition metal oxides may include, but are not limited to , lithium cobalt oxide (such as LiCoO2 ), lithium nickel oxide (such as LiNiO2 ), lithium manganese oxide (such as LiMnO2 , LiMn2O4 ), lithium nickel cobalt oxide, lithium manganese cobalt oxide, lithium nickel manganese oxide, lithium nickel cobalt manganese oxide (such as LiNi1 / 3Co1 / 3Mn1 / 3O2 (also referred to as NCM333 ), LiNi0.5Co0.2Mn0.3O2 (also referred to as NCM523 ) , LiNi0.5Co0.25Mn0.25O2 (also referred to as NCM211 ) , LiNi0.6Co0.2Mn0.2O2 (also referred to as NCM622 ), LiNi0.8Co0.1Mn0.1O2 (also referred to as NCM811 ), lithium nickel cobalt aluminum oxide (such as LiNi 0.85 Co 0.15 Al 0.05
  • lithium-containing phosphates with an olivine structure may include, but are not limited to, lithium iron phosphate (such as LiFePO 4 (also referred to as LFP)), a composite material of lithium iron phosphate and carbon, lithium manganese phosphate (such as LiMnPO 4 ), a composite material of lithium manganese phosphate and carbon, lithium iron manganese phosphate, and a composite material of lithium iron manganese phosphate and carbon.
  • the weight ratio of the positive electrode active material in the positive electrode film layer is 80 to 100 weight %, based on the total weight of the positive electrode film layer.
  • the positive electrode film layer may also optionally include a binder.
  • the binder may include at least one of polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), vinylidene fluoride-tetrafluoroethylene-propylene terpolymer, vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene terpolymer, tetrafluoroethylene-hexafluoropropylene copolymer and fluorine-containing acrylate resin.
  • PVDF polyvinylidene fluoride
  • PTFE polytetrafluoroethylene
  • PTFE polytetrafluoroethylene
  • the weight ratio of the binder in the positive electrode film layer is 0 to 20% by weight, based on the total weight of the positive electrode film layer.
  • the positive electrode film layer may further include a conductive agent.
  • the conductive agent may include at least one of superconducting carbon, acetylene black, carbon black, Ketjen black, carbon dots, carbon nanotubes, graphene and carbon nanofibers.
  • the weight ratio of the conductive agent in the positive electrode film layer is 0 to 20 weight %, based on the total weight of the positive electrode film layer.
  • the positive electrode sheet can be prepared by the following method: the components for preparing the positive electrode sheet, such as the positive electrode active material, the conductive agent, the binder and any other components are dispersed in a solvent (such as N-methylpyrrolidone) to form a positive electrode slurry, wherein the positive electrode slurry has a solid content of 40 to 80 wt%, and the viscosity at room temperature is adjusted to 5000 to 25000 mPa ⁇ s, the positive electrode slurry is coated on the surface of the positive current collector, and after drying, the positive electrode sheet is formed after cold pressing by a cold rolling mill; the positive electrode powder coating unit area density is 150-350 mg/m 2 , and the positive electrode sheet compaction density is 3.0-3.6 g/cm 3 , and can be optionally 3.3-3.5 g/cm 3 .
  • the negative electrode sheet includes a negative electrode current collector and a negative electrode film layer disposed on at least one surface of the negative electrode current collector, wherein the negative electrode film layer includes a negative electrode active material.
  • the negative electrode current collector has two surfaces opposite to each other in its thickness direction, and the negative electrode film layer is disposed on any one or both of the two opposite surfaces of the negative electrode current collector.
  • the negative electrode current collector may be a metal foil or a composite current collector.
  • the metal foil copper foil may be used.
  • the composite current collector may include a polymer material base layer and a metal layer formed on at least one surface of the polymer material substrate.
  • the composite current collector may be formed by forming a metal material (copper, copper alloy, nickel, nickel alloy, titanium, titanium alloy, silver and silver alloy, etc.) on a polymer material substrate (such as a substrate of polypropylene (PP), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polystyrene (PS), polyethylene (PE), etc.).
  • PP polypropylene
  • PET polyethylene terephthalate
  • PBT polybutylene terephthalate
  • PS polystyrene
  • PE polyethylene
  • the negative electrode active material may adopt the negative electrode active material for the battery known in the art.
  • the negative electrode active material may include at least one of the following materials: artificial graphite, natural graphite, soft carbon, hard carbon, silicon-based material, tin-based material and lithium titanate.
  • the silicon-based material may be selected from at least one of elemental silicon, silicon oxide compounds, silicon-carbon composites, silicon-nitrogen composites and silicon alloys.
  • the tin-based material may be selected from at least one of elemental tin, tin oxide compounds and tin alloys.
  • the present application is not limited to these materials, and other traditional materials that can be used as negative electrode active materials for batteries may also be used.
  • These negative electrode active materials may be used alone or in combination of two or more.
  • the weight ratio of the negative electrode active material in the negative electrode film layer is 70 to 100% by weight, based on the total weight of the negative electrode film layer.
  • the negative electrode film layer may further include a binder.
  • the binder may be selected from at least one of styrene-butadiene rubber (SBR), polyacrylic acid (PAA), sodium polyacrylate (PAAS), polyacrylamide (PAM), polyvinyl alcohol (PVA), sodium alginate (SA), polymethacrylic acid (PMAA) and carboxymethyl chitosan (CMCS).
  • SBR styrene-butadiene rubber
  • PAA polyacrylic acid
  • PAAS sodium polyacrylate
  • PAM polyacrylamide
  • PVA polyvinyl alcohol
  • SA sodium alginate
  • PMAA polymethacrylic acid
  • CMCS carboxymethyl chitosan
  • the negative electrode film layer may further include a conductive agent.
  • the conductive agent may be selected from at least one of superconducting carbon, acetylene black, carbon black, Ketjen black, carbon dots, carbon nanotubes, graphene and carbon nanofibers.
  • the weight ratio of the conductive agent in the negative electrode film layer is 0 to 20 weight %, based on the total weight of the negative electrode film layer.
  • the negative electrode film layer may further include other additives, such as a thickener (such as sodium carboxymethyl cellulose (CMC-Na)), etc.
  • a thickener such as sodium carboxymethyl cellulose (CMC-Na)
  • the weight ratio of the other additives in the negative electrode film layer is 0 to 15 weight %, based on the total weight of the negative electrode film layer.
  • the negative electrode sheet can be prepared by the following method: the components for preparing the negative electrode sheet, such as the negative electrode active material, the conductive agent, the binder and any other components are dispersed in a solvent (such as deionized water) to form a negative electrode slurry, wherein the solid content of the negative electrode slurry is 30-70wt%, and the viscosity at room temperature is adjusted to 2000-10000mPa ⁇ s; the obtained negative electrode slurry is coated on the negative electrode collector, and after a drying process, cold pressing such as rolling, a negative electrode sheet is obtained.
  • the negative electrode powder coating unit area density is 75-220mg/ m2
  • the negative electrode sheet compaction density is 1.2-2.0g/ m3 .
  • the electrolyte plays the role of conducting ions between the positive electrode and the negative electrode.
  • the present application has no specific restrictions on the type of electrolyte, which can be selected according to needs.
  • the electrolyte can be liquid, gel or all-solid.
  • the electrolyte is an electrolyte solution, which includes an electrolyte salt and a solvent.
  • the electrolyte salt may be selected from one or more of lithium hexafluorophosphate (LiPF 6 ), lithium tetrafluoroborate (LiBF 4 ), lithium perchlorate (LiClO 4 ), lithium hexafluoroarsenate (LiAsF 6 ), lithium bis(fluorosulfonyl)imide (LiFSI), lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), lithium trifluoromethanesulfonate (LiTFS), lithium difluorooxalatoborate (LiDFOB), lithium dioxalatoborate (LiBOB), lithium difluorophosphate (LiPO 2 F 2 ), lithium difluorobis(oxalatophosphate) (LiDFOP) and lithium tetrafluorooxalatophosphate (LiTFOP).
  • concentration of the electrolyte salt is generally 0.5 to
  • the solvent can be selected from one or more of fluoroethylene carbonate (FEC), ethylene carbonate (EC), propylene carbonate (PC), ethyl methyl carbonate (EMC), diethyl carbonate (DEC), dimethyl carbonate (DMC), dipropyl carbonate (DPC), methyl propyl carbonate (MPC), ethyl propyl carbonate (EPC), butylene carbonate (BC), methyl formate (MF), methyl acetate (MA), ethyl acetate (EA), propyl acetate (PA), methyl propionate (MP), ethyl propionate (EP), propyl propionate (PP), methyl butyrate (MB), ethyl butyrate (EB), 1,4-butyrolactone (GBL), sulfolane (SF), dimethyl sulfone (MSM), ethyl methyl sulfone (EMS) and diethyl sulfone (FEC),
  • the electrolyte may further include additives, such as negative electrode film-forming additives, positive electrode film-forming additives, and additives that can improve certain battery properties, such as additives that improve battery overcharge performance, additives that improve battery high or low temperature performance, etc.
  • additives such as negative electrode film-forming additives, positive electrode film-forming additives, and additives that can improve certain battery properties, such as additives that improve battery overcharge performance, additives that improve battery high or low temperature performance, etc.
  • the positive electrode sheet, the negative electrode sheet, and the separator may be formed into an electrode assembly by a winding process or a lamination process.
  • the secondary battery may include an outer package, which may be used to encapsulate the electrode assembly and the electrolyte.
  • the outer packaging of the secondary battery can be a hard shell, such as a hard plastic shell, an aluminum shell, a steel shell, etc.
  • the outer packaging of the secondary battery can also be a soft package, such as a bag-type soft package.
  • the material of the soft package can be plastic, and as plastic, polypropylene, polybutylene terephthalate, and polybutylene succinate can be listed.
  • the present application has no particular restrictions on the shape of the secondary battery, which can be cylindrical, square, or other arbitrary shapes.
  • FIG. 1 is a secondary battery 5 of a square structure as an example.
  • the outer package may include a shell 51 and a cover plate 53.
  • the shell 51 may include a bottom plate and a side plate connected to the bottom plate, and the bottom plate and the side plate enclose a receiving cavity.
  • the shell 51 has an opening connected to the receiving cavity, and the cover plate 53 can be covered on the opening to close the receiving cavity.
  • the positive electrode sheet, the negative electrode sheet and the isolation film can form an electrode assembly 52 through a winding process or a lamination process.
  • the electrode assembly 52 is encapsulated in the receiving cavity.
  • the electrolyte is infiltrated in the electrode assembly 52.
  • the number of electrode assemblies 52 contained in the secondary battery 5 can be one or more, and those skilled in the art can select according to specific actual needs.
  • secondary batteries may be assembled into a battery module.
  • the number of secondary batteries contained in the battery module may be one or more, and the specific number may be selected by those skilled in the art according to the application and capacity of the battery module.
  • FIG3 is a battery module 4 as an example.
  • a plurality of secondary batteries 5 may be arranged in sequence along the length direction of the battery module 4. Of course, they may also be arranged in any other manner. Further, the plurality of secondary batteries 5 may be fixed by fasteners.
  • the battery module 4 may further include a housing having a housing space, and the plurality of secondary batteries 5 are housed in the housing space.
  • the battery modules described above may also be assembled into a battery pack.
  • the battery pack may contain one or more battery modules, and the specific number may be selected by those skilled in the art according to the application and capacity of the battery pack.
  • FIG4 and FIG5 are battery packs 1 as an example.
  • the battery pack 1 may include a battery box and a plurality of battery modules 4 disposed in the battery box.
  • the battery box includes an upper box body 2 and a lower box body 3, and the upper box body 2 can be covered on the lower box body 3 to form a closed space for accommodating the battery modules 4.
  • the plurality of battery modules 4 can be arranged in the battery box in any manner.
  • the present application also provides an electrical device, the electrical device includes at least one of the secondary battery, battery module, or battery pack provided in the present application.
  • the secondary battery, battery module, or battery pack can be used as a power source for the electrical device, and can also be used as an energy storage unit for the electrical device.
  • the electrical device may include mobile devices (such as mobile phones, laptops, etc.), electric vehicles (such as pure electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles, electric bicycles, electric scooters, electric golf carts, electric trucks, etc.), electric trains, ships and satellites, energy storage systems, etc., but are not limited to this.
  • This secondary battery is suitable for various electrical devices using batteries, such as mobile phones, portable devices, laptops, battery cars, electric toys, electric tools, electric cars, ships and spacecraft, etc.
  • spacecraft include airplanes, rockets, space shuttles and spacecraft, etc.
  • a secondary battery, a battery module or a battery pack may be selected according to its usage requirements.
  • Fig. 6 is an example of an electric device.
  • the electric device is a pure electric vehicle, a hybrid electric vehicle, or a plug-in hybrid electric vehicle, etc.
  • a battery pack or a battery module may be used.
  • a device may be a mobile phone, a tablet computer, a notebook computer, etc. Such a device is usually required to be thin and light, and a secondary battery may be used as a power source.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • the Li 3 InCl 6 solid electrolyte was pre-calcined at a temperature of 780°C for 2 hours.
  • the calcined Li 3 InCl 6 solid electrolyte and polyvinyl alcohol binder were mixed in ethanol, wherein the mass ratio of Li 3 InCl 6 solid electrolyte to binder was 49:1.
  • the mixture was dried overnight at 90°C to remove ethanol to prepare a mixture.
  • the mixture was ground to a particle size of 10 ⁇ m, and then cold pressed at 200MPa for 1 hour to prepare a compact.
  • the compact was calcined at a temperature of 780°C for 10 hours. After calcination, a solid electrolyte target was obtained.
  • the solid electrolyte target material is sputtered on a sputtering device with a cooling function.
  • a solid electrolyte layer is deposited on one surface of the polypropylene isolation membrane substrate layer.
  • the sputtering conditions are: sputtering power of 180W, vacuum degree of 10-1 ⁇ 10-2 Pa, sputtering time of 30min, voltage of 1200V, and current of 400mA.
  • the temperature of the polypropylene isolation membrane substrate is controlled to be ⁇ 100°C.
  • a solid electrolyte layer with a thickness of 50nm is formed on one surface of the polypropylene isolation membrane substrate layer.
  • the specific cooling method is: the sample stage carrying the isolation membrane substrate layer is connected to the cooling medium pipeline, and the sample stage is cooled by cooling in the cooling medium pipeline, thereby controlling the temperature of the isolation membrane substrate layer to be ⁇ 100°C.
  • the cooling medium is water.
  • the isolation film in this embodiment is obtained.
  • the SEM image of the polypropylene separator substrate layer is shown in Figure 7, and the SEM image of the separator obtained after sputtering is shown in Figure 8. It can be seen from Figures 7 and 8 that after sputtering, a solid electrolyte layer with uniform thickness is formed on the surface of the separator substrate layer.
  • Nickel-cobalt-manganese (NCM) ternary material, conductive agent carbon black, binder polyvinylidene fluoride (PVDF), and N-methylpyrrolidone (NMP) are stirred and mixed evenly in a weight ratio of 97.34:28.86:2.7:1.1 to obtain a positive electrode slurry; the positive electrode slurry is then evenly coated on the positive electrode collector, and then dried, cold pressed, and cut to obtain a positive electrode sheet.
  • NCM Nickel-cobalt-manganese
  • PVDF binder polyvinylidene fluoride
  • NMP N-methylpyrrolidone
  • the active material artificial graphite, the conductive agent carbon black, and the binder polyvinylidene fluoride (PVDF) are dissolved in the solvent deionized water in a weight ratio of 96.0:2.0:2.0, and the mixture is evenly mixed to prepare a negative electrode slurry; the negative electrode slurry is evenly coated on the negative electrode collector copper foil once or multiple times, and the negative electrode sheet is obtained after drying, cold pressing, and slitting.
  • PVDF polyvinylidene fluoride
  • Example 2 Compared with Example 1, the present example is different in that a solid electrolyte layer having a thickness of 10 nm is formed on one surface of the polypropylene separator substrate layer by sputtering.
  • Example 2 Compared with Example 1, the present example is different in that a solid electrolyte layer having a thickness of 1000 nm is formed on one surface of the polypropylene separator substrate layer by sputtering.
  • Example 1 Compared with Example 1, the difference of this embodiment is that the sputtering power is 150W.
  • Example 1 Compared with Example 1, the difference of this embodiment is that the sputtering power is 200W.
  • Example 2 Compared with Example 1, the present example is different in that a solid electrolyte layer having a thickness of 100 nm is formed on one surface of the polypropylene separator substrate layer by sputtering.
  • Example 2 Compared with Example 1, the present example is different in that a solid electrolyte layer having a thickness of 5 nm is formed on one surface of the polypropylene separator substrate layer by sputtering.
  • Example 2 Compared with Example 1, the difference of this example is that the solid electrolyte is Li 3 MnCl 6 .
  • Example 2 Compared with Example 1, the difference of this example is that the solid electrolyte is Li 3 ScCl 6 .
  • Example 2 Compared with Example 1, the difference of this example is that the solid electrolyte is Li 3 ZrCl 6 .
  • Example 2 Compared with Example 1, the difference of this example is that the solid electrolyte is Li 3 YCl 6 .
  • Example 2 Compared with Example 1, the difference of this example is that the solid electrolyte is Li 3 InF 6 .
  • Example 2 Compared with Example 1, the difference of this example is that the solid electrolyte layer is deposited on both surfaces of the polypropylene separator substrate layer, and the thickness of the solid electrolyte layer on each surface is 25 nm.
  • Example 1 Compared with Example 1, the difference of this comparative example is that the separator is a polypropylene separator, and no solid electrolyte layer is formed on both surfaces of the polypropylene separator.
  • Example 1 Compared with Example 1, the difference of this comparative example is that the temperature of the polypropylene separator substrate is not controlled during the sputtering process.
  • Example 1 Compared with Example 1, the difference of this comparative example is that the solid electrolyte is made into slurry, and a solid electrolyte layer is formed on one surface of the polypropylene separator substrate layer by coating.
  • the thickness of the solid electrolyte layer is 2000 nm.
  • Battery AC impedance test Assemble the positive electrode plates, isolation membranes, and 120uL of electrolyte in Examples 1 to 3 and Comparative Examples 1 to 2 into a symmetrical battery with a positive electrode, and place it in a 25°C constant temperature box for 2 hours to ensure the infiltration of the electrolyte.
  • the AC impedance test uses an electrochemical workstation impedance test module, voltage perturbation mode PEIS, perturbation voltage 5mV, frequency range 200kHZ ⁇ 30mHZ, 0 ⁇ 5V voltage range, 0 ⁇ 5V voltage protection, and the test data is plotted with the negative number (-Z") of the imaginary part of the impedance as the ordinate and the real part Z as the abscissa to obtain the impedance spectrum in Figure 9.
  • Impedance test data fitting processing The impedance data of Examples 1 to 3 and Comparative Examples 1 to 2 were fitted using Z-fit software, and the fitting circuit was selected as R s +C 1 /R SEI +C 2 /R ct +W, where R s is ohmic impedance, which is mainly related to the conductivity of the positive electrode material, and R ct is charge transfer impedance, which mainly reflects the deintercalation rate of lithium ions in the positive electrode material.
  • the judgment basis for fitting is required: the error is less than 5%, and the intersection with the real part should have a deviation of ⁇ 5% from the R s obtained by fitting. Only the fitting results that meet the above requirements can be selected to be accepted, and R ct and R s are extracted from the fitting results and recorded in Table 1.

Abstract

The present application provides a separator and a preparation method therefor, a secondary battery, a battery module, a battery pack, and an electrical apparatus. The separator comprises a separator substrate layer and a solid electrolyte layer located on at least one surface of the separator substrate layer; and the solid electrolyte layer comprises a material having a chemical composition of LiaMXa+3, wherein 1≤a≤6; M is selected from cations containing one or more of the following elements: Al, Ga, In, Y, Zr, Nb, Sc, Ti, and Mn, as well as La series elements; and X is selected from anions containing one or more of the following elements: halogen, S, O, and P.

Description

隔离膜及其制备方法、二次电池、电池模块、电池包及用电装置Isolation film and preparation method thereof, secondary battery, battery module, battery pack and power-consuming device 技术领域Technical Field
本申请涉及二次电池领域,具体涉及一种隔离膜及其制备方法、二次电池、电池模块、电池包及用电装置。The present application relates to the field of secondary batteries, and specifically to an isolation membrane and a preparation method thereof, a secondary battery, a battery module, a battery pack and an electrical device.
背景技术Background technique
随着二次电池技术的不断发展,消费者对二次电池的性能提出了更高的要求。其中,提高电池的充电电压是一种提高电池充放电容量有效途径。然而,随着充电电压的提高,传统的二次电池难以保持稳定的性能,甚至会出现高电压出现电池损坏的问题。With the continuous development of secondary battery technology, consumers have put forward higher requirements for the performance of secondary batteries. Among them, increasing the charging voltage of the battery is an effective way to increase the charging and discharging capacity of the battery. However, with the increase of charging voltage, traditional secondary batteries are difficult to maintain stable performance, and even high voltage may cause battery damage.
发明内容Summary of the invention
基于上述问题,本申请提供一种隔离膜及其制备方法、二次电池、电池模块、电池包及用电装置,能够有效改善二次电池在高电压充电时的稳定性。Based on the above problems, the present application provides an isolation film and a preparation method thereof, a secondary battery, a battery module, a battery pack and an electrical device, which can effectively improve the stability of the secondary battery during high voltage charging.
为了实现上述目的,本申请的第一方面提供了一种隔离膜,包括隔离膜基材层和位于所述隔离膜基材层的至少一个表面的固态电解质层;所述固态电解质层包括化学组成为Li aMX a+3的材料,其中,1≤a≤6;M选自以下一种或多种元素的阳离子:Al、Ga、In、Y、Zr、Nb、Sc、Ti、Mn以及La系元素;X选自含有以下一种或多种元素的阴离子:卤素、S、O以及P。 In order to achieve the above-mentioned purpose, the first aspect of the present application provides an isolation membrane, comprising an isolation membrane substrate layer and a solid electrolyte layer located on at least one surface of the isolation membrane substrate layer; the solid electrolyte layer comprises a material with a chemical composition of Li a MX a+3 , wherein 1≤a≤6; M is selected from cations of one or more of the following elements: Al, Ga, In, Y, Zr, Nb, Sc, Ti, Mn and La series elements; X is selected from anions containing one or more of the following elements: halogen, S, O and P.
在其中一些实施例中,M为+3价阳离子。In some embodiments, M is a +3 valent cation.
在其中一些实施例中,M包括Al 3+、Ga 3+、In 3+、Y 3+、Zr 3+、Nb 3+、Sc 3+、Ti 3+、Mn 3+、Er 3+、Tb 3+、Yb 3+、Lu 3+、La 3+以及Ho 3+中的一种或多种。 In some embodiments, M includes one or more of Al 3+ , Ga 3+ , In 3+ , Y 3+ , Zr 3+ , Nb 3+ , Sc 3+ , Ti 3+ , Mn 3+ , Er 3+ , Tb 3+ , Yb 3+ , Lu 3+ , La 3+ , and Ho 3+ .
在其中一些实施例中,X包括F -、Cl -、Br -、I -、S 2-、O 2-以及PO 4 -中的一种或多种。 In some embodiments, X includes one or more of F , Cl , Br , I , S 2− , O 2− , and PO 4 .
在其中一些实施例中,所述固态电解质层包括Li 3InCl 6、Li 3MnCl 6、Li 3ScCl 6、Li 3ZrCl 6、Li 3YCl 6、Li 3InF 6中的至少一种。 In some embodiments, the solid electrolyte layer includes at least one of Li 3 InCl 6 , Li 3 MnCl 6 , Li 3 ScCl 6 , Li 3 ZrCl 6 , Li 3 YCl 6 , and Li 3 InF 6 .
在其中一些实施例中,所述固态电解质层的厚度为5nm~1000nm;可选地为50nm~100nm;In some embodiments, the thickness of the solid electrolyte layer is 5 nm to 1000 nm; optionally, 50 nm to 100 nm;
在其中一些实施例中,所述固态电解质层的电化学窗口≥4.2V。In some embodiments, the electrochemical window of the solid electrolyte layer is ≥4.2V.
在其中一些实施例中,所述固态电解质层的离子电导率≥10 -3S/cm。 In some embodiments, the ionic conductivity of the solid electrolyte layer is ≥10 -3 S/cm.
第二方面,本申请还提供了一种隔离膜的制备方法,包括如下步骤:In a second aspect, the present application also provides a method for preparing an isolation membrane, comprising the following steps:
制备固态电解质靶材;Preparation of solid electrolyte targets;
采用磁控溅射法,将所述固态电解质靶材溅射于隔离膜基材层的至少一个表面形成隔离膜,The solid electrolyte target material is sputtered onto at least one surface of the isolation film substrate layer by magnetron sputtering to form an isolation film.
所述隔离膜包括隔离膜基材层和位于所述隔离膜基材层的至少一个表面的固态电解质层;所述固态电解质层包括化学组成为Li aMX a+3的材料,其中,1≤a≤6;M选自以下一种或多种元素的阳离子:Al、Ga、In、Y、Zr、Nb、Sc、Ti、Mn以及La系元素;X选自含有以下一种或多种元素的阴离子:卤素、S、O以及P。 The isolation membrane includes an isolation membrane substrate layer and a solid electrolyte layer located on at least one surface of the isolation membrane substrate layer; the solid electrolyte layer includes a material with a chemical composition of Li a MX a+3 , wherein 1≤a≤6; M is selected from cations of one or more of the following elements: Al, Ga, In, Y, Zr, Nb, Sc, Ti, Mn and La series elements; X is selected from anions containing one or more of the following elements: halogen, S, O and P.
在其中一些实施例中,所述溅射的功率为150W~200W。In some embodiments, the sputtering power is 150W-200W.
在其中一些实施例中,所述溅射的真空度为10 -1Pa~10 -2Pa。 In some embodiments, the sputtering vacuum degree is 10 -1 Pa to 10 -2 Pa.
在其中一些实施例中,所述溅射时,控制所述隔离膜基材层的温度≤100℃。In some embodiments, during the sputtering, the temperature of the isolation film substrate layer is controlled to be ≤100°C.
第三方面,本申请还提供了一种二次电池,包括第一方面的隔离膜或者根据第二方面的制备方法制备的隔离膜。In a third aspect, the present application further provides a secondary battery, comprising the isolation membrane of the first aspect or the isolation membrane prepared according to the preparation method of the second aspect.
第四方面,本申请还提供了一种电池模块,包括第三方面的二次电池。In a fourth aspect, the present application further provides a battery module, comprising the secondary battery of the third aspect.
第五方面,本申请还提供了一种电池包,包括第三方面的二次电池或第四方面的电池模块。In a fifth aspect, the present application also provides a battery pack, comprising the secondary battery of the third aspect or the battery module of the fourth aspect.
第六方面,本申请还提供了一种用电装置,包括第三方面的二次电池、第四方面的电池模块及第五方面的电池包中的至少一种。In a sixth aspect, the present application further provides an electrical device comprising at least one of the secondary battery of the third aspect, the battery module of the fourth aspect, and the battery pack of the fifth aspect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请的技术方案,下面将对本申请中所使用的附图作简单介绍。显而易见地,下面所描述的附图仅仅是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据附图获得其他的附图。In order to more clearly illustrate the technical solution of the present application, the following is a brief introduction to the drawings used in the present application. Obviously, the drawings described below are only some embodiments of the present application, and for ordinary technicians in this field, other drawings can be obtained based on the drawings without creative work.
图1为本申请一实施方式的二次电池的示意图。FIG. 1 is a schematic diagram of a secondary battery according to an embodiment of the present application.
图2为图1所示的本申请一实施方式的二次电池的分解图。FIG. 2 is an exploded view of the secondary battery according to one embodiment of the present application shown in FIG. 1 .
图3为本申请一实施方式的电池模块的示意图。FIG. 3 is a schematic diagram of a battery module according to an embodiment of the present application.
图4为本申请一实施方式的电池包的示意图。FIG. 4 is a schematic diagram of a battery pack according to an embodiment of the present application.
图5为图4所示的本申请一实施方式的电池包的分解图。FIG. 5 is an exploded view of the battery pack shown in FIG. 4 according to an embodiment of the present application.
图6为本申请一实施方式的二次电池用作电源的用电装置的示意图。FIG. 6 is a schematic diagram of an electrical device using a secondary battery as a power source according to an embodiment of the present application.
图7为本申请实施例1中隔离膜基材层的扫描电子显微镜(SEM)图片。FIG. 7 is a scanning electron microscope (SEM) image of the isolation film substrate layer in Example 1 of the present application.
图8为本申请实施例1中隔离膜的扫描电子显微镜(SEM)图片。FIG. 8 is a scanning electron microscope (SEM) image of the isolation film in Example 1 of the present application.
图9为本申请实施例1~3、对比例1~2中组装的对称电池的交流阻抗测试结果图。FIG. 9 is a graph showing the AC impedance test results of the symmetrical batteries assembled in Examples 1 to 3 and Comparative Examples 1 to 2 of the present application.
附图标记说明:Description of reference numerals:
1、电池包;2、上箱体;3、下箱体;4、电池模块;5、二次电池;51、壳体;52、电极组件;53、盖板;6、用电装置。1. Battery pack; 2. Upper box; 3. Lower box; 4. Battery module; 5. Secondary battery; 51. Shell; 52. Electrode assembly; 53. Cover plate; 6. Electrical device.
为了更好地描述和说明这里公开的那些发明的实施例和/或示例,可以参考一副或多副附图。用于描述附图的附加细节或示例不应当被认为是对所公开的发明、目前描述的实施例和/或示例以及目前理解的这些发明的最佳模式中的任何一者的范围的限制。In order to better describe and illustrate the embodiments and/or examples of the inventions disclosed herein, reference may be made to one or more drawings. The additional details or examples used to describe the drawings should not be considered to limit the scope of the disclosed inventions, the embodiments and/or examples currently described, and any of the best modes of these inventions currently understood.
具体实施方式Detailed ways
为了便于理解本申请,下面将参照相关附图对本申请进行更全面的描述。附图中给出了本申请的较佳实施例。但是,本申请可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present application are given in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present application more thorough and comprehensive.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those generally understood by those skilled in the art to which the present application belongs. The terms used herein in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application. The term "and/or" used herein includes any and all combinations of one or more related listed items.
本申请所公开的“范围”以下限和上限的形式来限定,给定范围是通过选定一个下限和一个上限进行限定的,选定的下限和上限限定了特别范围的边界。这种方式进行限定的范围可以是包括端值或不包括端值的,并且可以进行任意地组合,即任何下限可以与任何上限组合形成一个范围。例如,如果针对特定参数列出了60~120和80~110的范围,理解为60~110和80~120的范围也是预料到的。此外,如果列出的最小范围值1和2,和如果列出了最大范围值3,4和5,则下面的范围可全部预料到:1~3、1~4、1~5、2~3、2~4和2~5。在本申请中,除非有其他说明,数值范围“a~b”表示a到b之间的任意实数组合的缩略表示,其中a和b都是实数。例如数值范围“0~5”表示本文中已经全部列出了“0~5”之间的全部实数,“0~5”只是这些数值组合的缩略表示。另外,当表述某个参数为≥2的整数,则相当于公开了该参数为例如整数2、3、4、5、6、7、8、9、10、11、12等。The "range" disclosed in this application is defined in the form of a lower limit and an upper limit, and a given range is defined by selecting a lower limit and an upper limit, and the selected lower limit and upper limit define the boundaries of the particular range. The range defined in this way can be inclusive or exclusive of the end values, and can be arbitrarily combined, that is, any lower limit can be combined with any upper limit to form a range. For example, if a range of 60 to 120 and 80 to 110 is listed for a particular parameter, it is understood that the range of 60 to 110 and 80 to 120 is also expected. In addition, if the minimum range values 1 and 2 are listed, and if the maximum range values 3, 4 and 5 are listed, the following ranges can all be expected: 1 to 3, 1 to 4, 1 to 5, 2 to 3, 2 to 4 and 2 to 5. In this application, unless otherwise specified, the numerical range "a to b" represents an abbreviation of any real number combination between a and b, where a and b are both real numbers. For example, the numerical range "0 to 5" means that all real numbers between "0 to 5" have been fully listed in this article, and "0 to 5" is just an abbreviation of these numerical combinations. In addition, when a parameter is expressed as an integer ≥ 2, it is equivalent to disclosing that the parameter is, for example, an integer of 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, etc.
如果没有特别的说明,本申请的所有实施方式以及可选实施方式可以相互组合形成新的技术方案。Unless otherwise specified, all embodiments and optional embodiments of the present application can be combined with each other to form a new technical solution.
如果没有特别的说明,本申请的所有技术特征以及可选技术特征可以相互组合形成新的技术方案。Unless otherwise specified, all technical features and optional technical features of this application can be combined with each other to form a new technical solution.
如果没有特别的说明,本申请的所有步骤可以顺序进行,也可以随机进行,优选是顺序进行的。例如,所述方法包括步骤(a)和(b),表示所述方法可包括顺序进行的步骤(a)和(b),也可以包括顺序进行的步骤(b)和(a)。例如,所述提到所述方法还可包括步骤(c),表示步骤(c)可以任意顺序加入到所述方法,例如,所述方法可以包括步骤(a)、(b)和(c),也可包括步骤(a)、(c)和(b),也可以包括步骤(c)、(a)和(b)等。If there is no special explanation, all steps of the present application can be performed sequentially or randomly, preferably sequentially. For example, the method includes steps (a) and (b), which means that the method may include steps (a) and (b) performed sequentially, or may include steps (b) and (a) performed sequentially. For example, the method may further include step (c), which means that step (c) may be added to the method in any order. For example, the method may include steps (a), (b) and (c), or may include steps (a), (c) and (b), or may include steps (c), (a) and (b), etc.
如果没有特别的说明,本申请所提到的“包括”和“包含”表示开放式,也可以是封闭式。例如,所述“包括”和“包含”可以表示还可以包括或包含没有列出的其他组分,也可以仅包括或包含列出的组分。If there is no special explanation, the "include" and "comprising" mentioned in this application represent open-ended or closed-ended expressions. For example, the "include" and "comprising" may represent that other components not listed may also be included or only the listed components may be included or only the listed components may be included.
如果没有特别的说明,在本申请中,术语“或”是包括性的。举例来说,短语“A或B”表示“A,B,或A和B两者”。更具体地,以下任一条件均满足条件“A或B”:A为真(或存在)并且B为假(或不存在);A为假(或不存在)而B为真(或存在);或A和B都为真(或存在)。If not specifically stated, in this application, the term "or" is inclusive. For example, the phrase "A or B" means "A, B, or both A and B". More specifically, any of the following conditions satisfies the condition "A or B": A is true (or exists) and B is false (or does not exist); A is false (or does not exist) and B is true (or exists); or both A and B are true (or exist).
除非另有说明,本申请中使用的术语具有本领域技术人员通常所理解的公知含义。除非另有说明,本申请中提到的各参数的数值可以用本领域常用的各种测量方法进行测量(例如,可以按照在本申请的实施例中给出的方法进行测试)。Unless otherwise specified, the terms used in this application have the commonly known meanings generally understood by those skilled in the art. Unless otherwise specified, the numerical values of the various parameters mentioned in this application can be measured using various measurement methods commonly used in the art (for example, they can be tested according to the methods given in the examples of this application).
随着二次电池技术的不断发展,消费者对二次电池的性能提出了更高的要求。其中,提高电池的充电电压是一种提高电池充放电容量有效途径。而在对二次电池进行较高电压充电时,隔离膜的稳定性对于电池在充电过程中的稳定性具有重要的影响。传统的隔离膜较多的采用聚乙烯、聚丙烯等聚烃类材料,这些材料具有成本低、力学性能优良以及较好的热闭孔性能等优点,但是这些材料在高电压条件下易发生氧化变性,失去其导离子和隔离正负极的作用。With the continuous development of secondary battery technology, consumers have put forward higher requirements for the performance of secondary batteries. Among them, increasing the charging voltage of the battery is an effective way to increase the charging and discharging capacity of the battery. When charging the secondary battery at a higher voltage, the stability of the isolation membrane has an important influence on the stability of the battery during the charging process. Traditional isolation membranes are mostly made of polyolefin materials such as polyethylene and polypropylene. These materials have the advantages of low cost, excellent mechanical properties and good thermal closure performance. However, these materials are prone to oxidation denaturation under high voltage conditions, losing their ion conductivity and isolation of positive and negative electrodes.
本申请提供了一种隔离膜及其制备方法、二次电池、电池模块、电池包及用电装置。其中,隔离膜包括隔离膜基材层和位于隔离膜基材层的至少一个表面的固态电解质层;固态电解质层包括化学组成为Li aMX a+3的材料,其中,1≤a≤6;M选自以下一种或多种元素的阳离子:Al、Ga、In、Y、Zr、Nb、Sc、Ti、Mn以及La系元素;X选自含有以下一种或多种元 素的阴离子:卤素、S、O以及P。 The present application provides an isolation membrane and a preparation method thereof, a secondary battery, a battery module, a battery pack and an electric device. The isolation membrane includes an isolation membrane substrate layer and a solid electrolyte layer located on at least one surface of the isolation membrane substrate layer; the solid electrolyte layer includes a material with a chemical composition of Li a MX a+3 , wherein 1≤a≤6; M is selected from cations of one or more of the following elements: Al, Ga, In, Y, Zr, Nb, Sc, Ti, Mn and La series elements; X is selected from anions containing one or more of the following elements: halogen, S, O and P.
在本申请提供的隔离膜中,通过在隔离膜基材层的至少一个表面形成固态电解质层,可以提高隔离膜的稳定性,改善隔离膜在高电压充电(比如充电电压≥4.5V)时的抗氧化性,进而提高二次电池的电压窗口,使电池在高电压充电时保持更好的稳定性,使电池在高电压条件下仍然能够保持良好的循环性能。In the isolation membrane provided in the present application, by forming a solid electrolyte layer on at least one surface of the isolation membrane substrate layer, the stability of the isolation membrane can be improved, and the oxidation resistance of the isolation membrane during high voltage charging (for example, the charging voltage ≥ 4.5V) can be improved, thereby increasing the voltage window of the secondary battery, allowing the battery to maintain better stability during high voltage charging, and allowing the battery to still maintain good cycle performance under high voltage conditions.
另外,由于本申请中隔离膜的高电压稳定性得到了提升,在对电池进行充电时,可以使表现为电池具有更高的电压窗口,进而可以提高电池的充放电容量,为高容量电池的开发提供基础。In addition, since the high voltage stability of the isolation membrane in the present application is improved, when the battery is charged, the battery can be shown to have a higher voltage window, thereby increasing the charge and discharge capacity of the battery, providing a basis for the development of high-capacity batteries.
同时,在二次电池的充放电过程中,正极活性材料难以避免地会产生一定量的过渡金属离子,过渡金属离子的存在会制约锂离子电导率的提高。本申请的隔离膜中,固态电解质层能够通过化学反应或吸附反应降低过渡金属离子的含量,比如通过与过渡金属离子的络合作用而降低电池内部的过渡金属离子的含量,进而使隔离膜具有良好的锂离子电导率,改善二次电池的容量保持率。并且,本申请的隔离膜对电解液具有更好的润湿性,可以进一步改善锂离子的电导率。进一步地,本申请的隔离膜对过渡金属离子具有更好的阻挡能力,可以有效避免过渡金属离子转移到负极表面而对电池造成不利影响。At the same time, during the charge and discharge process of the secondary battery, the positive electrode active material will inevitably produce a certain amount of transition metal ions, and the presence of transition metal ions will restrict the improvement of lithium ion conductivity. In the isolation membrane of the present application, the solid electrolyte layer can reduce the content of transition metal ions through chemical reactions or adsorption reactions, such as reducing the content of transition metal ions inside the battery through complexation with transition metal ions, thereby making the isolation membrane have good lithium ion conductivity and improving the capacity retention rate of the secondary battery. In addition, the isolation membrane of the present application has better wettability to the electrolyte, which can further improve the conductivity of lithium ions. Furthermore, the isolation membrane of the present application has better blocking ability for transition metal ions, which can effectively prevent the transition metal ions from transferring to the negative electrode surface and causing adverse effects on the battery.
在其中一个实施例中,2≤a≤4。可选地,a=3。另外,a可以代表整数,也可以代表非整数。作为a的一些可选示例,a可以为1、1.2、1.5、1.8、2、2.2、2.5、2.8、3、3.2、3.5、3.8、4、4.2、4.5、4.8、5、5.2、5.5、5.8、6等。可理解的是,a还可以在2~6数值范围内做其他的选择。In one embodiment, 2≤a≤4. Optionally, a=3. In addition, a can represent an integer or a non-integer. As some optional examples of a, a can be 1, 1.2, 1.5, 1.8, 2, 2.2, 2.5, 2.8, 3, 3.2, 3.5, 3.8, 4, 4.2, 4.5, 4.8, 5, 5.2, 5.5, 5.8, 6, etc. It is understandable that a can also be selected in other values within the range of 2 to 6.
在其中一个实施例中,M为+3价阳离子。譬如,M包括Al 3+、Ga 3+、In 3+、Y 3+、Zr 3+、Nb 3+、Sc 3+、Ti 3+、Mn 3+、La系元素的+3价阳离子。可选地,M包括Al 3+、Ga 3+、In 3+、Y 3+、Zr 3+、Nb 3+、Sc 3+、Ti 3+、Mn 3+、Er 3+、Tb 3+、Yb 3+、Lu 3+、La 3+以及Ho 3+中的一种或多种。另外,作为X的可选示例,X包括F -、Cl -、Br -、I -、S 2-、O 2-以及PO 4 -中的一种或多种。可选地,Li aMX a+3包括Li 3InCl 6、Li 3MnCl 6、Li 3ScCl 6、Li 3ZrCl 6、Li 3YCl 6、Li 3InF 6、Li 3YCl 6、Li 3ScF 6In one embodiment, M is a +3 valent cation. For example, M includes +3 valent cations of Al 3+ , Ga 3+ , In 3+ , Y 3+ , Zr 3+ , Nb 3+ , Sc 3+ , Ti 3+ , Mn 3+ , and La series elements. Optionally, M includes one or more of Al 3+ , Ga 3+ , In 3+ , Y 3+ , Zr 3+ , Nb 3+ , Sc 3+ , Ti 3+ , Mn 3+ , Er 3+ , Tb 3+ , Yb 3+ , Lu 3+ , La 3+ , and Ho 3+ . In addition, as an optional example of X, X includes one or more of F - , Cl - , Br - , I - , S 2- , O 2- , and PO 4 - . Alternatively, Li a MX a+3 includes Li 3 InCl 6 , Li 3 MnCl 6 , Li 3 ScCl 6 , Li 3 ZrCl 6 , Li 3 YCl 6 , Li 3 InF 6 , Li 3 YCl 6 , and Li 3 ScF 6 .
在其中一个实施例中,固态电解质层包括Li 3InCl 6、Li 3MnCl 6、Li 3ScCl 6、Li 3ZrCl 6、Li 3YCl 6、Li 3InF 6、Li 3YCl 6以及Li 3ScF 6中的至少一种。 In one embodiment, the solid electrolyte layer includes at least one of Li 3 InCl 6 , Li 3 MnCl 6 , Li 3 ScCl 6 , Li 3 ZrCl 6 , Li 3 YCl 6 , Li 3 InF 6 , Li 3 YCl 6 and Li 3 ScF 6 .
关于固态电解质层的一些参数示例。固态电解质层的厚度为5nm~1000nm。在该厚度范围内,固态电解质层可以使隔离膜具有良好的高电压稳定性,同时可以使二次电池具有较低的欧姆阻抗。可选地,固态电解质层的厚度可以是但不限定为10nm、15nm、20nm、50nm、 80nm、100nm、200nm、300nm、400nm、500nm、600nm、700nm、800nm、900nm、1000nm。可以理解的是,固态电解质层的厚度还可以在10nm~1000nm范围内做其他选择。进一步可选地,固态电解质层的厚度为50nm~100nm。Some parameter examples about the solid electrolyte layer. The thickness of the solid electrolyte layer is 5nm to 1000nm. Within this thickness range, the solid electrolyte layer can make the separator have good high voltage stability and at the same time make the secondary battery have a lower ohmic impedance. Optionally, the thickness of the solid electrolyte layer can be but is not limited to 10nm, 15nm, 20nm, 50nm, 80nm, 100nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm, 1000nm. It is understood that the thickness of the solid electrolyte layer can also be other choices within the range of 10nm to 1000nm. Further optionally, the thickness of the solid electrolyte layer is 50nm to 100nm.
可选地,固态电解质层的电化学窗口≥4.2V。固态电解质层具有较高的电化学窗口,可以进一步提高隔离膜的高电压稳定性,使得电池能够在高电压充电时保持性能稳定性,进而提高电池的容量。进一步可选地,固态电解质层的电化学窗口≥4.4V。Optionally, the electrochemical window of the solid electrolyte layer is ≥4.2V. The solid electrolyte layer has a higher electrochemical window, which can further improve the high voltage stability of the separator, so that the battery can maintain performance stability during high voltage charging, thereby increasing the capacity of the battery. Further optionally, the electrochemical window of the solid electrolyte layer is ≥4.4V.
可以理解的是,电化学窗口的测试采用电化学工作站线性伏安测试模块进行测试,将固态电解质与粘结剂PVDF采用95:5质量比混合滴涂于玻碳电极表面做工作电极,以1M LiPF 6为溶液,锂片作为对电极进行伏安曲线测试,电压范围2.5~5V,扫速0.5mV/s,记录氧化电位即为电化学窗口。 It can be understood that the electrochemical window test is carried out using the linear voltammetric test module of the electrochemical workstation. The solid electrolyte and the binder PVDF are mixed in a mass ratio of 95:5 and drop-coated on the surface of the glassy carbon electrode as the working electrode. 1M LiPF6 is used as the solution and the lithium sheet is used as the counter electrode to carry out the voltammetric curve test. The voltage range is 2.5-5V and the scan rate is 0.5mV/s. The oxidation potential recorded is the electrochemical window.
在其中一个实施例中,固态电解质层的离子电导率≥10 -3S/cm。此时,可以进一步提高锂离子的电导率,改善电池的循环性能。 In one embodiment, the ion conductivity of the solid electrolyte layer is ≥10 -3 S/cm. In this case, the conductivity of lithium ions can be further increased, thereby improving the cycle performance of the battery.
可以理解的是,离子电导率测量方法:交流阻抗测试采用电化学工作站阻抗测试模块,电压扰动模式PEIS,扰动电压5mV,频率范围200kHZ~30mHZ,对固态电解质片进行阻抗测试,并计算出电解质片的离子电导率大小。It can be understood that the ionic conductivity measurement method: the AC impedance test uses the electrochemical workstation impedance test module, voltage perturbation mode PEIS, perturbation voltage 5mV, frequency range 200kHZ ~ 30mHZ, to perform impedance test on the solid electrolyte sheet and calculate the ionic conductivity of the electrolyte sheet.
具体的,固态电解质为离子导体,对电子不可导,因此进行阻抗测试之前,需要在固态电解质片两侧连接阻塞型Ag电极:将烧结后固态电解质两面打磨光滑至一定厚度,涂敷银浆引出Ag线,在马弗炉中进行烧Ag处理,使得Ag电极与电解质表面紧密接触。测定电阻R=h/(ρs),求解离子电导率σ,其中σ=1/ρ。Specifically, solid electrolytes are ion conductors and are not conductive to electrons. Therefore, before impedance testing, it is necessary to connect blocking Ag electrodes on both sides of the solid electrolyte sheet: polish both sides of the sintered solid electrolyte to a certain thickness, apply silver paste to lead out Ag wires, and sinter Ag in a muffle furnace to make the Ag electrode in close contact with the electrolyte surface. Measure the resistance R = h/(ρs) and solve for the ionic conductivity σ, where σ = 1/ρ.
可以理解的是,隔离膜基材层具有在其自身厚度方向相对的两个表面,固态电解质层位于隔离膜基材层的至少一个表面。此时,固态电解质层可以位于隔离膜基材层的两个表面,固态电解质层也可以位于隔离膜基材层的任意一个表面。可选地,固态电解质层位于隔离膜基材层的一个表面,这样可以在提高隔离膜高电压稳定性的基础上,更好地兼顾较小的电池欧姆阻抗。It can be understood that the isolation membrane substrate layer has two surfaces opposite to each other in the thickness direction thereof, and the solid electrolyte layer is located on at least one surface of the isolation membrane substrate layer. In this case, the solid electrolyte layer can be located on both surfaces of the isolation membrane substrate layer, or the solid electrolyte layer can be located on any one surface of the isolation membrane substrate layer. Optionally, the solid electrolyte layer is located on one surface of the isolation membrane substrate layer, so that the small battery ohmic impedance can be better taken into account on the basis of improving the high voltage stability of the isolation membrane.
还可以理解的是,关于隔离膜基材层,本申请对其种类没有特别的限制,可以选用任意公知的具有良好的化学稳定性和机械稳定性的多孔结构隔离膜基材层。可选地,隔离膜基材层的材质可选自玻璃纤维、无纺布、聚乙烯、聚丙烯及聚偏二氟乙烯中的至少一种。隔离膜可以是单层薄膜,也可以是多层复合薄膜,没有特别限制。在隔离膜为多层复合薄膜时,各层的材料可以相同或不同,没有特别限制。It can also be understood that, with respect to the isolation membrane substrate layer, the present application has no particular restrictions on its type, and any known porous structure isolation membrane substrate layer with good chemical stability and mechanical stability can be selected. Optionally, the material of the isolation membrane substrate layer can be selected from at least one of glass fiber, non-woven fabric, polyethylene, polypropylene and polyvinylidene fluoride. The isolation membrane can be a single-layer film or a multi-layer composite film without particular restrictions. When the isolation membrane is a multi-layer composite film, the materials of each layer can be the same or different without particular restrictions.
本申请还提供了一种隔离膜的制备方法。该隔离膜的制备方法包括如下步骤:在隔离膜基材层的至少一个表面形成固态电解质层。通过该方法可以制备得到高压稳定性良好的隔离膜。The present application also provides a method for preparing an isolation membrane. The method for preparing the isolation membrane comprises the following steps: forming a solid electrolyte layer on at least one surface of the isolation membrane substrate layer. The isolation membrane with good high-voltage stability can be prepared by the method.
作为在隔离膜基材层的至少一个表面形成固态电解质层的方式,可以采用涂覆、压合等方式。可选地,可以将固态电解质层的材料制备成固态电解质浆料,然后通过涂覆的方式将固态电解质浆料涂覆在隔离膜基材层的至少一个表面。也可以采用固态电解质层与隔离膜基材层之间通过层与层之间的结合方式在隔离膜基材层的至少一个表面形成固态电解质层。As a method of forming a solid electrolyte layer on at least one surface of the separator substrate layer, coating, lamination, etc. can be used. Alternatively, the material of the solid electrolyte layer can be prepared into a solid electrolyte slurry, and then the solid electrolyte slurry can be coated on at least one surface of the separator substrate layer by coating. The solid electrolyte layer can also be formed on at least one surface of the separator substrate layer by bonding between the solid electrolyte layer and the separator substrate layer.
在其中一个实施例中,将含有化学组成为Li aMX a+3的材料的固态电解质转移到隔离膜基材层的至少一个表面以形成固态电解质层。其中,如上述关于化学组成Li aMX a+3的描述,1≤a≤6;M选自以下一种或多种元素的阳离子:Al、Ga、In、Y、Zr、Nb、Sc、Ti、Mn以及La系元素;X选自含有以下一种或多种元素的阴离子:卤素、S、O以及P。其中,a、M、X可以在上述对应列出的数值、元素以及离子中进行任意选择。 In one embodiment, a solid electrolyte containing a material having a chemical composition of Li a MX a+3 is transferred to at least one surface of the isolation membrane substrate layer to form a solid electrolyte layer. Wherein, as described above with respect to the chemical composition of Li a MX a+3 , 1≤a≤6; M is selected from cations of one or more of the following elements: Al, Ga, In, Y, Zr, Nb, Sc, Ti, Mn, and La series elements; X is selected from anions containing one or more of the following elements: halogen, S, O, and P. Wherein, a, M, and X can be arbitrarily selected from the corresponding values, elements, and ions listed above.
可选地,将含有化学组成为Li aMX a+3的材料的固态电解质转移到隔离膜基材层的至少一个表面时,转移的方式可以采用沉积法。进一步可选地,转移的方式为物理气象沉积法。又进一步可选地,转移的方式为溅射法。再进一步可选地,转移的方式为磁控溅射法。 Optionally, when the solid electrolyte containing a material having a chemical composition of Li a MX a+3 is transferred to at least one surface of the isolation membrane substrate layer, the transfer method may be a deposition method. Further optionally, the transfer method is a physical vapor deposition method. Still further optionally, the transfer method is a sputtering method. Still further optionally, the transfer method is a magnetron sputtering method.
在其中一个实施例中,隔离膜的制备方法包括如下步骤:制备固态电解质靶材;采用磁控溅射法,将固态电解质靶材溅射于隔离膜基材层的至少一个表面形成隔离膜,隔离膜包括隔离膜基材层和位于隔离膜基材层的至少一个表面的固态电解质层;固态电解质层包括化学组成为Li aMX a+3的材料,其中,1≤a≤6;M选自以下一种或多种元素的阳离子:Al、Ga、In、Y、Zr、Nb、Sc、Ti、Mn以及La系元素;X选自含有以下一种或多种元素的阴离子:卤素、S、O以及P。与传统的涂覆方式相比,通过制备固态电解质靶材和溅射的方式,可以在隔离膜基材层的至少一个表面制备得到厚度更小的固态电解质层,同时也便于对固态电解质层的厚度进行准确控制,厚度更小的固态电解质层对锂离子电导率的提高以及电池阻抗的降低均有益处,因此可以进一步改善隔离膜的性能。比如,采用传统的涂覆方式通常情况下能够得到厚度为微米级的固态电解质层。而采用溅射的方式可以得到厚度为纳米级的固态电解质层。具体地,通过溅射的方式可以得到厚度为5nm~1000nm的固态电解质层。另外,采用溅射的方式可以获得均匀性更好的固态电解质层,均匀性更好的固态电解质层可以进一步提高隔离膜的稳定性。 In one embodiment, the preparation method of the isolation membrane includes the following steps: preparing a solid electrolyte target; using a magnetron sputtering method to sputter the solid electrolyte target on at least one surface of the isolation membrane substrate layer to form an isolation membrane, the isolation membrane includes an isolation membrane substrate layer and a solid electrolyte layer located on at least one surface of the isolation membrane substrate layer; the solid electrolyte layer includes a material with a chemical composition of Li a MX a+3 , wherein 1≤a≤6; M is selected from cations of one or more of the following elements: Al, Ga, In, Y, Zr, Nb, Sc, Ti, Mn and La series elements; X is selected from anions containing one or more of the following elements: halogen, S, O and P. Compared with the traditional coating method, by preparing a solid electrolyte target and sputtering, a solid electrolyte layer with a smaller thickness can be prepared on at least one surface of the isolation membrane substrate layer, and it is also convenient to accurately control the thickness of the solid electrolyte layer. The solid electrolyte layer with a smaller thickness is beneficial to the improvement of lithium ion conductivity and the reduction of battery impedance, so the performance of the isolation membrane can be further improved. For example, the traditional coating method can usually obtain a solid electrolyte layer with a thickness of micrometer level. However, the sputtering method can obtain a solid electrolyte layer with a thickness of nanometer level. Specifically, a solid electrolyte layer with a thickness of 5 nm to 1000 nm can be obtained by sputtering. In addition, a solid electrolyte layer with better uniformity can be obtained by sputtering, and a solid electrolyte layer with better uniformity can further improve the stability of the isolation membrane.
可以理解的是,溅射是指电子在电场的作用下电离产生出Ar正离子并以高能量轰击靶材 表面。在溅射粒子中,靶原子或分子沉积在基片上形成薄膜,形成几个原子厚度的沉积层实现均匀包覆。本申请中采用溅射的方式,可以在隔膜基材层的至少一个表面形成厚度小、厚度易于控制且厚度均匀的固态电解质层。It is understood that sputtering refers to the ionization of electrons under the action of an electric field to generate Ar positive ions and bombard the target surface with high energy. In the sputtered particles, the target atoms or molecules are deposited on the substrate to form a thin film, forming a deposition layer of several atoms thick to achieve uniform coating. In the present application, sputtering is used to form a solid electrolyte layer with a small thickness, easy to control thickness and uniform thickness on at least one surface of the diaphragm substrate layer.
作为制备固态电解质靶材的一个示例,制备固态电解质靶材包括如下步骤:将固态电解质与粘结剂混合,制备混合料;对所述混合料进行压实处理,制备压实料;对所述压实料进行煅烧处理。As an example of preparing a solid electrolyte target material, the preparation of the solid electrolyte target material includes the following steps: mixing a solid electrolyte with a binder to prepare a mixture; compacting the mixture to prepare a compact; and calcining the compact.
可选地,粘结剂包括聚乙烯醇和聚偏二氟乙烯中的至少一种。固态电解质与粘结剂的质量比为(45~50):1。进一步可选地,固态电解质与粘结剂的质量比为(48~49):1。比如,固态电解质与粘结剂的质量比可以是但不限定为45:1、46:1、47:1、48:1、49:1、50:1等。Optionally, the binder includes at least one of polyvinyl alcohol and polyvinylidene fluoride. The mass ratio of the solid electrolyte to the binder is (45-50):1. Further optionally, the mass ratio of the solid electrolyte to the binder is (48-49):1. For example, the mass ratio of the solid electrolyte to the binder can be but is not limited to 45:1, 46:1, 47:1, 48:1, 49:1, 50:1, etc.
在其中一个实施例中,将固态电解质与粘结剂混合包括如下步骤:将固态电解质、粘结剂在分散介质中混合,然后去除分散介质。此时可以获得混合均匀性更好的固态电解质和粘结剂,即制备均匀性更好的混合料。可选地,分散介质为乙醇和乙二醇中的至少一种。可选地,去除分散介质可以采用干燥的方式。具体地,干燥的温度为85℃~95℃。可理解的是,为了提高分散介质的去除效果,在干燥时可以采用鼓风干燥的方式。In one embodiment, mixing the solid electrolyte with the binder comprises the following steps: mixing the solid electrolyte and the binder in a dispersion medium, and then removing the dispersion medium. At this time, a solid electrolyte and a binder with better mixing uniformity can be obtained, that is, a mixture with better uniformity can be prepared. Optionally, the dispersion medium is at least one of ethanol and ethylene glycol. Optionally, the dispersion medium can be removed by drying. Specifically, the drying temperature is 85°C to 95°C. It is understandable that in order to improve the removal effect of the dispersion medium, a blast drying method can be used during drying.
在其中一个实施例中,在对混合料进行压实处理时,控制混合料的粒径为0.1μm~100μm。在该粒径范围内,可以获得更好的压实效果。可选地,在对混合料进行压实处理时,可以通过研磨的方式来控制混合料的粒径。可选地,在对混合料进行压实处理时,可以控制混合料的粒径为0.5μm、1μm、2μm、5μm、10μm、20μm、30μm、40μm、50μm、60μm、70μm、80μm、90μm等。In one of the embodiments, when the mixture is compacted, the particle size of the mixture is controlled to be 0.1 μm to 100 μm. Within this particle size range, a better compaction effect can be obtained. Optionally, when the mixture is compacted, the particle size of the mixture can be controlled by grinding. Optionally, when the mixture is compacted, the particle size of the mixture can be controlled to be 0.5 μm, 1 μm, 2 μm, 5 μm, 10 μm, 20 μm, 30 μm, 40 μm, 50 μm, 60 μm, 70 μm, 80 μm, 90 μm, etc.
作为压实处理的部分参数选择示例,压实处理的压力为150MPa~250MPa。比如,压实处理的压力可以是但不限定为150MPa、180MPa、200MPa、220MPa、250MPa等。在压实处理时,可以根压实效果需要选择合适的压实处理时间,比如,压实处理的保压时间为1h~5h。可选地,压实处理的保压时间可以是但不限定为1.5h、2h、3h或4h等。可理解的是,作为压实处理的一个具体方式,压实处理为冷压处理。As an example of some parameter selections for compaction treatment, the pressure of compaction treatment is 150MPa to 250MPa. For example, the pressure of compaction treatment can be but not limited to 150MPa, 180MPa, 200MPa, 220MPa, 250MPa, etc. During compaction treatment, a suitable compaction treatment time can be selected based on the compaction effect. For example, the holding time of compaction treatment is 1h to 5h. Optionally, the holding time of compaction treatment can be but not limited to 1.5h, 2h, 3h or 4h, etc. It is understandable that, as a specific method of compaction treatment, compaction treatment is cold pressing treatment.
在其中一个实施例中,对所述压实料进行煅烧处理时,煅烧处理的温度为700℃~800℃。可选地,煅烧处理的温度为700℃、720℃、750℃、780℃、800℃等。在煅烧处理时,煅烧处理的时间为5h~15h。譬如,煅烧处理的时间为5h、6h、7h、8h、9h、10h、11h、12h、13h或14h等。In one embodiment, when the compacted material is calcined, the calcination temperature is 700°C to 800°C. Optionally, the calcination temperature is 700°C, 720°C, 750°C, 780°C, 800°C, etc. During the calcination, the calcination time is 5h to 15h. For example, the calcination time is 5h, 6h, 7h, 8h, 9h, 10h, 11h, 12h, 13h or 14h, etc.
在其中一个实施例中,将固态电解质与粘结剂混合之前还包括:对固态电解质进行预煅 烧处理。可选地,对固态电解质进行预煅烧处理时,预煅烧处理的温度为700℃~800℃。比如,预煅烧处理的温度为700℃、720℃、750℃、780℃、800℃等。在预煅烧处理时,预煅烧处理的时间为1h~4h。可选地,预煅烧处理的时间可以是但不限定为1h、2h、2.5h、3h、3.5h等。In one embodiment, before mixing the solid electrolyte with the binder, the solid electrolyte is also pre-calcined. Optionally, when the solid electrolyte is pre-calcined, the temperature of the pre-calcination is 700°C to 800°C. For example, the temperature of the pre-calcination is 700°C, 720°C, 750°C, 780°C, 800°C, etc. During the pre-calcination, the pre-calcination time is 1h to 4h. Optionally, the pre-calcination time can be but is not limited to 1h, 2h, 2.5h, 3h, 3.5h, etc.
在其中一个实施例中,将固态电解质靶材溅射于隔离膜基材层的至少一个表面形成隔离膜时,溅射的功率为150W~200W。可选地,溅射的功率为150W、160W、170W、180W、190W、200W等。溅射的真空度为10 -1Pa~10 -2Pa。可选地,溅射时,电压为1000V~1500V,电流为300mA~500mA。譬如,电压可以是1100V、1200V、1300V、1400V等。电流可以是350mA、400mA、450mA、500mA等。 In one embodiment, when the solid electrolyte target is sputtered on at least one surface of the isolation membrane substrate layer to form the isolation membrane, the sputtering power is 150W to 200W. Optionally, the sputtering power is 150W, 160W, 170W, 180W, 190W, 200W, etc. The vacuum degree of sputtering is 10 -1 Pa to 10 -2 Pa. Optionally, during sputtering, the voltage is 1000V to 1500V and the current is 300mA to 500mA. For example, the voltage can be 1100V, 1200V, 1300V, 1400V, etc. The current can be 350mA, 400mA, 450mA, 500mA, etc.
在其中一个实施例中,溅射时,控制所述隔离膜基材层的温度≤100℃。这样可以避免在溅射过程中,隔离膜基材因温度过高而损坏。可选地,作为控制隔离膜基材层的温度的一个方式示例,可以将承载所述隔离膜基材层的样品台与冷却介质管道连接,通过所述冷却介质管道中的冷却介质对所述样品台进行冷却,进而控制隔离膜基材层的温度≤100℃。可选地,冷却介质包括水。In one embodiment, during sputtering, the temperature of the isolation film substrate layer is controlled to be ≤100°C. This can prevent the isolation film substrate from being damaged due to excessive temperature during the sputtering process. Optionally, as an example of a method for controlling the temperature of the isolation film substrate layer, a sample stage carrying the isolation film substrate layer can be connected to a cooling medium pipeline, and the sample stage can be cooled by the cooling medium in the cooling medium pipeline, thereby controlling the temperature of the isolation film substrate layer to be ≤100°C. Optionally, the cooling medium includes water.
本申请还提供了一种二次电池。该二次电池包括本申请提供的隔离膜或者根据本申请提供的制备方法制备的隔离膜。The present application also provides a secondary battery, which includes the isolation membrane provided in the present application or the isolation membrane prepared according to the preparation method provided in the present application.
本申请还提供了一种电池模块。该电池模块包括本申请提供的二次电池。The present application also provides a battery module, which includes the secondary battery provided by the present application.
本申请还提供了一种电池包。该电池包包括本申请提供的二次电池或电池模块。The present application also provides a battery pack, which includes the secondary battery or battery module provided in the present application.
本申请还提供了一种用电装置。该用电装置包括本申请提供的二次电池、电池模块及电池包中的至少一种。其中,二次电池、电池模块、或电池包可以用作用电装置的电源,也可以用作用电装置的能量存储单元。用电装置可以包括移动设备(例如手机、笔记本电脑等)、电动车辆(例如纯电动车、混合动力电动车、插电式混合动力电动车、电动自行车、电动踏板车、电动高尔夫球车、电动卡车等)、电气列车、船舶及卫星、储能系统等,但不限于此。作为所述用电装置,可以根据其使用需求来选择二次电池、电池模块或电池包。The present application also provides an electrical device. The electrical device includes at least one of the secondary battery, battery module and battery pack provided in the present application. Among them, the secondary battery, battery module, or battery pack can be used as a power source for the electrical device, and can also be used as an energy storage unit for the electrical device. Electrical devices may include mobile devices (such as mobile phones, laptops, etc.), electric vehicles (such as pure electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles, electric bicycles, electric scooters, electric golf carts, electric trucks, etc.), electric trains, ships and satellites, energy storage systems, etc., but are not limited to these. As the electrical device, a secondary battery, battery module or battery pack can be selected according to its usage requirements.
以下适当参照附图对本申请的二次电池、电池模块、电池包和用电装置进行说明。The secondary battery, battery module, battery pack, and electric device of the present application are described below with reference to the accompanying drawings as appropriate.
通常情况下,二次电池包括正极极片、负极极片、电解质和隔离膜。在电池充放电过程中,活性离子在正极极片和负极极片之间往返嵌入和脱出。电解质在正极极片和负极极片之间起到传导离子的作用。隔离膜设置在正极极片和负极极片之间,主要起到防止正负极短路的作用,同时可以使离子通过。Generally, a secondary battery includes a positive electrode sheet, a negative electrode sheet, an electrolyte and a separator. During the battery charging and discharging process, active ions are embedded and released back and forth between the positive electrode sheet and the negative electrode sheet. The electrolyte plays the role of conducting ions between the positive electrode sheet and the negative electrode sheet. The separator is set between the positive electrode sheet and the negative electrode sheet, mainly to prevent the positive and negative electrodes from short-circuiting, while allowing ions to pass through.
在其中一个实施例中隔离膜选自本申请提供的隔离膜。In one embodiment, the isolation film is selected from the isolation films provided in the present application.
正极极片Positive electrode
正极极片包括正极集流体以及设置在正极集流体至少一个表面的正极膜层,所述正极膜层包括正极活性材料。The positive electrode sheet includes a positive electrode current collector and a positive electrode film layer disposed on at least one surface of the positive electrode current collector, wherein the positive electrode film layer includes a positive electrode active material.
作为示例,正极集流体具有在其自身厚度方向相对的两个表面,正极活性材料层设置在正极集流体相对的两个表面的其中任意一者或两者上。As an example, the positive electrode current collector has two surfaces facing each other in its thickness direction, and the positive electrode active material layer is disposed on any one or both of the two facing surfaces of the positive electrode current collector.
在一些实施方式中,所述正极集流体可采用金属箔片或复合集流体。例如,作为金属箔片,可采用铝箔。复合集流体可包括高分子材料基层和形成于高分子材料基层至少一个表面上的金属层。复合集流体可通过将金属材料(铝、铝合金、镍、镍合金、钛、钛合金、银及银合金等)形成在高分子材料基材(如聚丙烯(PP)、聚对苯二甲酸乙二醇酯(PET)、聚对苯二甲酸丁二醇酯(PBT)、聚苯乙烯(PS)、聚乙烯(PE)等的基材)上而形成。In some embodiments, the positive electrode current collector may be a metal foil or a composite current collector. For example, as the metal foil, aluminum foil may be used. The composite current collector may include a polymer material base and a metal layer formed on at least one surface of the polymer material base. The composite current collector may be formed by forming a metal material (aluminum, aluminum alloy, nickel, nickel alloy, titanium, titanium alloy, silver and silver alloy, etc.) on a polymer material substrate (such as a substrate of polypropylene (PP), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polystyrene (PS), polyethylene (PE), etc.).
作为示例,正极活性材料可包含本领域公知的用于电池的正极活性材料。作为示例,正极活性材料可包括以下材料中的至少一种:橄榄石结构的含锂磷酸盐、锂过渡金属氧化物及其各自的改性化合物。但本申请并不限定于这些材料,还可以使用其他可被用作电池正极活性材料的传统材料。这些正极活性材料可以仅单独使用一种,也可以将两种以上组合使用。其中,锂过渡金属氧化物的示例可包括但不限于锂钴氧化物(如LiCoO 2)、锂镍氧化物(如LiNiO 2)、锂锰氧化物(如LiMnO 2、LiMn 2O 4)、锂镍钴氧化物、锂锰钴氧化物、锂镍锰氧化物、锂镍钴锰氧化物(如LiNi 1/3Co 1/3Mn 1/3O 2(也可以简称为NCM 333)、LiNi 0.5Co 0.2Mn 0.3O 2(也可以简称为NCM 523)、LiNi 0.5Co 0.25Mn 0.25O 2(也可以简称为NCM 211)、LiNi 0.6Co 0.2Mn 0.2O 2(也可以简称为NCM 622)、LiNi 0.8Co 0.1Mn 0.1O 2(也可以简称为NCM 811)、锂镍钴铝氧化物(如LiNi 0.85Co 0.15Al 0.05O 2)及其改性化合物等中的至少一种。橄榄石结构的含锂磷酸盐的示例可包括但不限于磷酸铁锂(如LiFePO 4(也可以简称为LFP))、磷酸铁锂与碳的复合材料、磷酸锰锂(如LiMnPO 4)、磷酸锰锂与碳的复合材料、磷酸锰铁锂、磷酸锰铁锂与碳的复合材料中的至少一种。所述正极活性材料在正极膜层中的重量比为80~100重量%,基于正极膜层的总重量计。 As an example, the positive electrode active material may include a positive electrode active material for a battery known in the art. As an example, the positive electrode active material may include at least one of the following materials: an olivine-structured lithium-containing phosphate, a lithium transition metal oxide, and their respective modified compounds. However, the present application is not limited to these materials, and other traditional materials that can be used as positive electrode active materials for batteries may also be used. These positive electrode active materials may be used alone or in combination of two or more. Among them, examples of lithium transition metal oxides may include, but are not limited to , lithium cobalt oxide (such as LiCoO2 ), lithium nickel oxide (such as LiNiO2 ), lithium manganese oxide (such as LiMnO2 , LiMn2O4 ), lithium nickel cobalt oxide, lithium manganese cobalt oxide, lithium nickel manganese oxide, lithium nickel cobalt manganese oxide (such as LiNi1 / 3Co1 / 3Mn1 / 3O2 (also referred to as NCM333 ), LiNi0.5Co0.2Mn0.3O2 (also referred to as NCM523 ) , LiNi0.5Co0.25Mn0.25O2 (also referred to as NCM211 ) , LiNi0.6Co0.2Mn0.2O2 (also referred to as NCM622 ), LiNi0.8Co0.1Mn0.1O2 (also referred to as NCM811 ), lithium nickel cobalt aluminum oxide ( such as LiNi 0.85 Co 0.15 Al 0.05 O 2 ) and at least one of its modified compounds. Examples of lithium-containing phosphates with an olivine structure may include, but are not limited to, lithium iron phosphate (such as LiFePO 4 (also referred to as LFP)), a composite material of lithium iron phosphate and carbon, lithium manganese phosphate (such as LiMnPO 4 ), a composite material of lithium manganese phosphate and carbon, lithium iron manganese phosphate, and a composite material of lithium iron manganese phosphate and carbon. The weight ratio of the positive electrode active material in the positive electrode film layer is 80 to 100 weight %, based on the total weight of the positive electrode film layer.
在一些实施方式中,正极膜层还可选地包括粘结剂。作为示例,所述粘结剂可以包括聚偏氟乙烯(PVDF)、聚四氟乙烯(PTFE)、偏氟乙烯-四氟乙烯-丙烯三元共聚物、偏氟乙烯-六氟丙烯-四氟乙烯三元共聚物、四氟乙烯-六氟丙烯共聚物及含氟丙烯酸酯树脂中的至少一种。所述粘结剂在正极膜层中的重量比为0~20重量%,基于正极膜层的总重量计。In some embodiments, the positive electrode film layer may also optionally include a binder. As an example, the binder may include at least one of polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), vinylidene fluoride-tetrafluoroethylene-propylene terpolymer, vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene terpolymer, tetrafluoroethylene-hexafluoropropylene copolymer and fluorine-containing acrylate resin. The weight ratio of the binder in the positive electrode film layer is 0 to 20% by weight, based on the total weight of the positive electrode film layer.
在一些实施方式中,正极膜层还可选地包括导电剂。作为示例,所述导电剂可以包括超导碳、乙炔黑、炭黑、科琴黑、碳点、碳纳米管、石墨烯及碳纳米纤维中的至少一种。所述导电剂在正极膜层中的重量比为0~20重量%,基于正极膜层的总重量计。In some embodiments, the positive electrode film layer may further include a conductive agent. As an example, the conductive agent may include at least one of superconducting carbon, acetylene black, carbon black, Ketjen black, carbon dots, carbon nanotubes, graphene and carbon nanofibers. The weight ratio of the conductive agent in the positive electrode film layer is 0 to 20 weight %, based on the total weight of the positive electrode film layer.
在一些实施方式中,可以通过以下方式制备正极极片:将上述用于制备正极极片的组分,例如正极活性材料、导电剂、粘结剂和任意其他的组分分散于溶剂(例如N-甲基吡咯烷酮)中,形成正极浆料,其中所述正极浆料固含量为40~80wt%,室温下的粘度调整到5000~25000mPa·s,将正极浆料涂覆在正极集流体的表面,烘干后经过冷轧机冷压后形成正极极片;正极粉末涂布单位面密度为150-350mg/m 2,正极极片压实密度为3.0-3.6g/cm 3,可选为3.3-3.5g/cm 3。所述压实密度的计算公式为:压实密度=涂布面密度/(挤压后极片厚度-集流体厚度)。 In some embodiments, the positive electrode sheet can be prepared by the following method: the components for preparing the positive electrode sheet, such as the positive electrode active material, the conductive agent, the binder and any other components are dispersed in a solvent (such as N-methylpyrrolidone) to form a positive electrode slurry, wherein the positive electrode slurry has a solid content of 40 to 80 wt%, and the viscosity at room temperature is adjusted to 5000 to 25000 mPa·s, the positive electrode slurry is coated on the surface of the positive current collector, and after drying, the positive electrode sheet is formed after cold pressing by a cold rolling mill; the positive electrode powder coating unit area density is 150-350 mg/m 2 , and the positive electrode sheet compaction density is 3.0-3.6 g/cm 3 , and can be optionally 3.3-3.5 g/cm 3 . The compaction density is calculated as follows: compaction density = coating area density/(thickness of the sheet after extrusion-thickness of the current collector).
负极极片Negative electrode
负极极片包括负极集流体以及设置在负极集流体至少一个表面上的负极膜层,所述负极膜层包括负极活性材料。The negative electrode sheet includes a negative electrode current collector and a negative electrode film layer disposed on at least one surface of the negative electrode current collector, wherein the negative electrode film layer includes a negative electrode active material.
作为示例,负极集流体具有在其自身厚度方向相对的两个表面,负极膜层设置在负极集流体相对的两个表面中的任意一者或两者上。As an example, the negative electrode current collector has two surfaces opposite to each other in its thickness direction, and the negative electrode film layer is disposed on any one or both of the two opposite surfaces of the negative electrode current collector.
在一些实施方式中,所述负极集流体可采用金属箔片或复合集流体。例如,作为金属箔片,可以采用铜箔。复合集流体可包括高分子材料基层和形成于高分子材料基材至少一个表面上的金属层。复合集流体可通过将金属材料(铜、铜合金、镍、镍合金、钛、钛合金、银及银合金等)形成在高分子材料基材(如聚丙烯(PP)、聚对苯二甲酸乙二醇酯(PET)、聚对苯二甲酸丁二醇酯(PBT)、聚苯乙烯(PS)、聚乙烯(PE)等的基材)上而形成。In some embodiments, the negative electrode current collector may be a metal foil or a composite current collector. For example, as the metal foil, copper foil may be used. The composite current collector may include a polymer material base layer and a metal layer formed on at least one surface of the polymer material substrate. The composite current collector may be formed by forming a metal material (copper, copper alloy, nickel, nickel alloy, titanium, titanium alloy, silver and silver alloy, etc.) on a polymer material substrate (such as a substrate of polypropylene (PP), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polystyrene (PS), polyethylene (PE), etc.).
在一些实施方式中,负极活性材料可采用本领域公知的用于电池的负极活性材料。作为示例,负极活性材料可包括以下材料中的至少一种:人造石墨、天然石墨、软炭、硬炭、硅基材料、锡基材料和钛酸锂等。所述硅基材料可选自单质硅、硅氧化合物、硅碳复合物、硅氮复合物以及硅合金中的至少一种。所述锡基材料可选自单质锡、锡氧化合物以及锡合金中的至少一种。但本申请并不限定于这些材料,还可以使用其他可被用作电池负极活性材料的传统材料。这些负极活性材料可以仅单独使用一种,也可以将两种以上组合使用。所述负极活性材料在负极膜层中的重量比为70~100重量%,基于负极膜层的总重量计。In some embodiments, the negative electrode active material may adopt the negative electrode active material for the battery known in the art. As an example, the negative electrode active material may include at least one of the following materials: artificial graphite, natural graphite, soft carbon, hard carbon, silicon-based material, tin-based material and lithium titanate. The silicon-based material may be selected from at least one of elemental silicon, silicon oxide compounds, silicon-carbon composites, silicon-nitrogen composites and silicon alloys. The tin-based material may be selected from at least one of elemental tin, tin oxide compounds and tin alloys. However, the present application is not limited to these materials, and other traditional materials that can be used as negative electrode active materials for batteries may also be used. These negative electrode active materials may be used alone or in combination of two or more. The weight ratio of the negative electrode active material in the negative electrode film layer is 70 to 100% by weight, based on the total weight of the negative electrode film layer.
在一些实施方式中,负极膜层还可选地包括粘结剂。所述粘结剂可选自丁苯橡胶(SBR)、聚丙烯酸(PAA)、聚丙烯酸钠(PAAS)、聚丙烯酰胺(PAM)、聚乙烯醇(PVA)、海藻酸钠 (SA)、聚甲基丙烯酸(PMAA)及羧甲基壳聚糖(CMCS)中的至少一种。所述粘结剂在负极膜层中的重量比为0~30重量%,基于负极膜层的总重量计。In some embodiments, the negative electrode film layer may further include a binder. The binder may be selected from at least one of styrene-butadiene rubber (SBR), polyacrylic acid (PAA), sodium polyacrylate (PAAS), polyacrylamide (PAM), polyvinyl alcohol (PVA), sodium alginate (SA), polymethacrylic acid (PMAA) and carboxymethyl chitosan (CMCS). The weight ratio of the binder in the negative electrode film layer is 0 to 30% by weight, based on the total weight of the negative electrode film layer.
在一些实施方式中,负极膜层还可选地包括导电剂。导电剂可选自超导碳、乙炔黑、炭黑、科琴黑、碳点、碳纳米管、石墨烯及碳纳米纤维中的至少一种。所述导电剂在负极膜层中的重量比为0~20重量%,基于负极膜层的总重量计。In some embodiments, the negative electrode film layer may further include a conductive agent. The conductive agent may be selected from at least one of superconducting carbon, acetylene black, carbon black, Ketjen black, carbon dots, carbon nanotubes, graphene and carbon nanofibers. The weight ratio of the conductive agent in the negative electrode film layer is 0 to 20 weight %, based on the total weight of the negative electrode film layer.
在一些实施方式中,负极膜层还可选地包括其他助剂,例如增稠剂(如羧甲基纤维素钠(CMC-Na))等。所述其他助剂在负极膜层中的重量比为0~15重量%,基于负极膜层的总重量计。In some embodiments, the negative electrode film layer may further include other additives, such as a thickener (such as sodium carboxymethyl cellulose (CMC-Na)), etc. The weight ratio of the other additives in the negative electrode film layer is 0 to 15 weight %, based on the total weight of the negative electrode film layer.
在一些实施方式中,可以通过以下方式制备负极极片:将上述用于制备负极极片的组分,例如负极活性材料、导电剂、粘结剂和任意其他组分分散于溶剂(例如去离子水)中,形成负极浆料,其中所述负极浆料固含量为30~70wt%,室温下的粘度调整到2000~10000mPa·s;将所得到的负极浆料涂覆在负极集流体上,经过干燥工序,冷压例如对辊,得到负极极片。负极粉末涂布单位面密度为75~220mg/m 2,负极极片压实密度1.2~2.0g/m 3In some embodiments, the negative electrode sheet can be prepared by the following method: the components for preparing the negative electrode sheet, such as the negative electrode active material, the conductive agent, the binder and any other components are dispersed in a solvent (such as deionized water) to form a negative electrode slurry, wherein the solid content of the negative electrode slurry is 30-70wt%, and the viscosity at room temperature is adjusted to 2000-10000mPa·s; the obtained negative electrode slurry is coated on the negative electrode collector, and after a drying process, cold pressing such as rolling, a negative electrode sheet is obtained. The negative electrode powder coating unit area density is 75-220mg/ m2 , and the negative electrode sheet compaction density is 1.2-2.0g/ m3 .
电解质Electrolytes
电解质在正极极片和负极极片之间起到传导离子的作用。本申请对电解质的种类没有具体的限制,可根据需求进行选择。例如,电解质可以是液态的、凝胶态的或全固态的。The electrolyte plays the role of conducting ions between the positive electrode and the negative electrode. The present application has no specific restrictions on the type of electrolyte, which can be selected according to needs. For example, the electrolyte can be liquid, gel or all-solid.
在一些实施方式中,所述电解质采用电解液。所述电解液包括电解质盐和溶剂。In some embodiments, the electrolyte is an electrolyte solution, which includes an electrolyte salt and a solvent.
在一些实施方式中,电解质盐可选自六氟磷酸锂(LiPF 6)、四氟硼酸锂(LiBF 4)、高氯酸锂(LiClO 4)、六氟砷酸锂(LiAsF 6)、双氟磺酰亚胺锂(LiFSI)、双三氟甲磺酰亚胺锂(LiTFSI)、三氟甲磺酸锂(LiTFS)、二氟草酸硼酸锂(LiDFOB)、二草酸硼酸锂(LiBOB)、二氟磷酸锂(LiPO 2F 2)、二氟二草酸磷酸锂(LiDFOP)及四氟草酸磷酸锂(LiTFOP)中的一种或几种。所述电解质盐的浓度通常为0.5~5mol/L。 In some embodiments, the electrolyte salt may be selected from one or more of lithium hexafluorophosphate (LiPF 6 ), lithium tetrafluoroborate (LiBF 4 ), lithium perchlorate (LiClO 4 ), lithium hexafluoroarsenate (LiAsF 6 ), lithium bis(fluorosulfonyl)imide (LiFSI), lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), lithium trifluoromethanesulfonate (LiTFS), lithium difluorooxalatoborate (LiDFOB), lithium dioxalatoborate (LiBOB), lithium difluorophosphate (LiPO 2 F 2 ), lithium difluorobis(oxalatophosphate) (LiDFOP) and lithium tetrafluorooxalatophosphate (LiTFOP). The concentration of the electrolyte salt is generally 0.5 to 5 mol/L.
在一些实施方式中,溶剂可选自氟代碳酸乙烯酯(FEC)、碳酸亚乙酯(EC)、碳酸亚丙基酯(PC)、碳酸甲乙酯(EMC)、碳酸二乙酯(DEC)、碳酸二甲酯(DMC)、碳酸二丙酯(DPC)、碳酸甲丙酯(MPC)、碳酸乙丙酯(EPC)、碳酸亚丁酯(BC)、甲酸甲酯(MF)、乙酸甲酯(MA)、乙酸乙酯(EA)、乙酸丙酯(PA)、丙酸甲酯(MP)、丙酸乙酯(EP)、丙酸丙酯(PP)、丁酸甲酯(MB)、丁酸乙酯(EB)、1,4-丁内酯(GBL)、环丁砜(SF)、二甲砜(MSM)、甲乙砜(EMS)及二乙砜(ESE)中的一种或几种。In some embodiments, the solvent can be selected from one or more of fluoroethylene carbonate (FEC), ethylene carbonate (EC), propylene carbonate (PC), ethyl methyl carbonate (EMC), diethyl carbonate (DEC), dimethyl carbonate (DMC), dipropyl carbonate (DPC), methyl propyl carbonate (MPC), ethyl propyl carbonate (EPC), butylene carbonate (BC), methyl formate (MF), methyl acetate (MA), ethyl acetate (EA), propyl acetate (PA), methyl propionate (MP), ethyl propionate (EP), propyl propionate (PP), methyl butyrate (MB), ethyl butyrate (EB), 1,4-butyrolactone (GBL), sulfolane (SF), dimethyl sulfone (MSM), ethyl methyl sulfone (EMS) and diethyl sulfone (ESE).
在一些实施方式中,所述电解液还可选地包括添加剂。例如添加剂可以包括负极成膜添 加剂、正极成膜添加剂,还可以包括能够改善电池某些性能的添加剂,例如改善电池过充性能的添加剂、改善电池高温或低温性能的添加剂等。In some embodiments, the electrolyte may further include additives, such as negative electrode film-forming additives, positive electrode film-forming additives, and additives that can improve certain battery properties, such as additives that improve battery overcharge performance, additives that improve battery high or low temperature performance, etc.
在一些实施方式中,正极极片、负极极片和隔离膜可通过卷绕工艺或叠片工艺制成电极组件。In some embodiments, the positive electrode sheet, the negative electrode sheet, and the separator may be formed into an electrode assembly by a winding process or a lamination process.
在一些实施方式中,二次电池可包括外包装。该外包装可用于封装上述电极组件及电解质。In some embodiments, the secondary battery may include an outer package, which may be used to encapsulate the electrode assembly and the electrolyte.
在一些实施方式中,二次电池的外包装可以是硬壳,例如硬塑料壳、铝壳、钢壳等。二次电池的外包装也可以是软包,例如袋式软包。软包的材质可以是塑料,作为塑料,可列举出聚丙烯、聚对苯二甲酸丁二醇酯以及聚丁二酸丁二醇酯等。本申请对二次电池的形状没有特别的限制,其可以是圆柱形、方形或其他任意的形状。例如,图1是作为一个示例的方形结构的二次电池5。In some embodiments, the outer packaging of the secondary battery can be a hard shell, such as a hard plastic shell, an aluminum shell, a steel shell, etc. The outer packaging of the secondary battery can also be a soft package, such as a bag-type soft package. The material of the soft package can be plastic, and as plastic, polypropylene, polybutylene terephthalate, and polybutylene succinate can be listed. The present application has no particular restrictions on the shape of the secondary battery, which can be cylindrical, square, or other arbitrary shapes. For example, FIG. 1 is a secondary battery 5 of a square structure as an example.
在一些实施方式中,参照图2,外包装可包括壳体51和盖板53。其中,壳体51可包括底板和连接于底板上的侧板,底板和侧板围合形成容纳腔。壳体51具有与容纳腔连通的开口,盖板53能够盖设于所述开口,以封闭所述容纳腔。正极极片、负极极片和隔离膜可经卷绕工艺或叠片工艺形成电极组件52。电极组件52封装于所述容纳腔内。电解液浸润于电极组件52中。二次电池5所含电极组件52的数量可以为一个或多个,本领域技术人员可根据具体实际需求进行选择。In some embodiments, referring to FIG. 2 , the outer package may include a shell 51 and a cover plate 53. Among them, the shell 51 may include a bottom plate and a side plate connected to the bottom plate, and the bottom plate and the side plate enclose a receiving cavity. The shell 51 has an opening connected to the receiving cavity, and the cover plate 53 can be covered on the opening to close the receiving cavity. The positive electrode sheet, the negative electrode sheet and the isolation film can form an electrode assembly 52 through a winding process or a lamination process. The electrode assembly 52 is encapsulated in the receiving cavity. The electrolyte is infiltrated in the electrode assembly 52. The number of electrode assemblies 52 contained in the secondary battery 5 can be one or more, and those skilled in the art can select according to specific actual needs.
在一些实施方式中,二次电池可以组装成电池模块,电池模块所含二次电池的数量可以为一个或多个,具体数量本领域技术人员可根据电池模块的应用和容量进行选择。In some embodiments, secondary batteries may be assembled into a battery module. The number of secondary batteries contained in the battery module may be one or more, and the specific number may be selected by those skilled in the art according to the application and capacity of the battery module.
图3是作为一个示例的电池模块4。参照图3,在电池模块4中,多个二次电池5可以是沿电池模块4的长度方向依次排列设置。当然,也可以按照其他任意的方式进行排布。进一步可以通过紧固件将该多个二次电池5进行固定。FIG3 is a battery module 4 as an example. Referring to FIG3 , in the battery module 4, a plurality of secondary batteries 5 may be arranged in sequence along the length direction of the battery module 4. Of course, they may also be arranged in any other manner. Further, the plurality of secondary batteries 5 may be fixed by fasteners.
可选地,电池模块4还可以包括具有容纳空间的外壳,多个二次电池5容纳于该容纳空间。Optionally, the battery module 4 may further include a housing having a housing space, and the plurality of secondary batteries 5 are housed in the housing space.
在一些实施方式中,上述电池模块还可以组装成电池包,电池包所含电池模块的数量可以为一个或多个,具体数量本领域技术人员可根据电池包的应用和容量进行选择。In some embodiments, the battery modules described above may also be assembled into a battery pack. The battery pack may contain one or more battery modules, and the specific number may be selected by those skilled in the art according to the application and capacity of the battery pack.
图4和图5是作为一个示例的电池包1。参照图4和图5,在电池包1中可以包括电池箱和设置于电池箱中的多个电池模块4。电池箱包括上箱体2和下箱体3,上箱体2能够盖设于下箱体3,并形成用于容纳电池模块4的封闭空间。多个电池模块4可以按照任意的方式排 布于电池箱中。FIG4 and FIG5 are battery packs 1 as an example. Referring to FIG4 and FIG5, the battery pack 1 may include a battery box and a plurality of battery modules 4 disposed in the battery box. The battery box includes an upper box body 2 and a lower box body 3, and the upper box body 2 can be covered on the lower box body 3 to form a closed space for accommodating the battery modules 4. The plurality of battery modules 4 can be arranged in the battery box in any manner.
另外,本申请还提供一种用电装置,所述用电装置包括本申请提供的二次电池、电池模块、或电池包中的至少一种。所述二次电池、电池模块、或电池包可以用作所述用电装置的电源,也可以用作所述用电装置的能量存储单元。所述用电装置可以包括移动设备(例如手机、笔记本电脑等)、电动车辆(例如纯电动车、混合动力电动车、插电式混合动力电动车、电动自行车、电动踏板车、电动高尔夫球车、电动卡车等)、电气列车、船舶及卫星、储能系统等,但不限于此。这种二次电池适用于各种使用电池的用电装置,例如手机、便携式设备、笔记本电脑、电瓶车、电动玩具、电动工具、电动汽车、船舶和航天器等,例如,航天器包括飞机、火箭、航天飞机和宇宙飞船等。In addition, the present application also provides an electrical device, the electrical device includes at least one of the secondary battery, battery module, or battery pack provided in the present application. The secondary battery, battery module, or battery pack can be used as a power source for the electrical device, and can also be used as an energy storage unit for the electrical device. The electrical device may include mobile devices (such as mobile phones, laptops, etc.), electric vehicles (such as pure electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles, electric bicycles, electric scooters, electric golf carts, electric trucks, etc.), electric trains, ships and satellites, energy storage systems, etc., but are not limited to this. This secondary battery is suitable for various electrical devices using batteries, such as mobile phones, portable devices, laptops, battery cars, electric toys, electric tools, electric cars, ships and spacecraft, etc. For example, spacecraft include airplanes, rockets, space shuttles and spacecraft, etc.
作为所述用电装置,可以根据其使用需求来选择二次电池、电池模块或电池包。As the electrical device, a secondary battery, a battery module or a battery pack may be selected according to its usage requirements.
图6是作为一个示例的用电装置。该用电装置为纯电动车、混合动力电动车、或插电式混合动力电动车等。为了满足该用电装置对二次电池的高功率和高能量密度的需求,可以采用电池包或电池模块。Fig. 6 is an example of an electric device. The electric device is a pure electric vehicle, a hybrid electric vehicle, or a plug-in hybrid electric vehicle, etc. In order to meet the electric device's requirements for high power and high energy density of secondary batteries, a battery pack or a battery module may be used.
作为另一个示例的装置可以是手机、平板电脑、笔记本电脑等。该装置通常要求轻薄化,可以采用二次电池作为电源。Another example of a device may be a mobile phone, a tablet computer, a notebook computer, etc. Such a device is usually required to be thin and light, and a secondary battery may be used as a power source.
实施例Example
为了使本申请所解决的技术问题、技术方案及有益效果更加清楚,以下将结合实施例和附图对本申请进行进一步详细说明。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本申请及其应用的任何限制。基于本申请中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例都属于本申请保护的范围。In order to make the technical problems, technical solutions and beneficial effects solved by the present application clearer, the present application will be further described in detail below in conjunction with the embodiments and drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present application and its applications. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
实施例中未注明具体技术或条件的,按照本领域内的文献所描述的技术或条件或者按照产品说明书进行。所用试剂或仪器未注明生产厂商者,均为可以通过市购获得的常规产品。If no specific techniques or conditions are specified in the examples, the techniques or conditions described in the literature in the field or the product instructions are used. If no manufacturer is specified for the reagents or instruments used, they are all conventional products that can be purchased commercially.
实施例1:Embodiment 1:
隔离膜的制备:Preparation of isolation membrane:
将Li 3InCl 6固态电解质进行预煅烧处理,预煅烧处理的温度为780℃,预煅烧处理的时间为2h。将煅烧后的Li 3InCl 6固态电解质、聚乙烯醇粘结剂在乙醇中混合,其中Li 3InCl 6固态电解质和粘结剂的质量比为49:1。混合之后在90℃鼓风干燥过夜去除乙醇,制备混合料。将混合料研磨至粒径为10μm,然后在200MPa下冷压保压1h,制备压实料。对压实料进行煅烧 处理,煅烧处理的温度为780℃,煅烧处理的时间为10h。煅烧处理之后得到固态电解质靶材。 The Li 3 InCl 6 solid electrolyte was pre-calcined at a temperature of 780°C for 2 hours. The calcined Li 3 InCl 6 solid electrolyte and polyvinyl alcohol binder were mixed in ethanol, wherein the mass ratio of Li 3 InCl 6 solid electrolyte to binder was 49:1. After mixing, the mixture was dried overnight at 90°C to remove ethanol to prepare a mixture. The mixture was ground to a particle size of 10μm, and then cold pressed at 200MPa for 1 hour to prepare a compact. The compact was calcined at a temperature of 780°C for 10 hours. After calcination, a solid electrolyte target was obtained.
将固态电解质靶材在具有冷却功能的溅射设备上进行溅射处理。在聚丙烯隔离膜基材层的一个表面沉积固态电解质层。溅射的条件为:溅射功率为180W,真空度10 -1~10 -2Pa,溅射时间30min,电压1200V,电流400mA。在溅射过程中,控制聚丙烯隔离膜基材的温度≤100℃。通过溅射处理,在聚丙烯隔离膜基材层的一个表面上形成厚度为50nm的固态电解质层。具体冷却方式为:将承载隔离膜基材层的样品台与冷却介质管道连接,通过冷却介质管道中的冷却对样品台进行冷却,进而控制隔离膜基材层的温度≤100℃。冷却介质为水。 The solid electrolyte target material is sputtered on a sputtering device with a cooling function. A solid electrolyte layer is deposited on one surface of the polypropylene isolation membrane substrate layer. The sputtering conditions are: sputtering power of 180W, vacuum degree of 10-1 ~ 10-2 Pa, sputtering time of 30min, voltage of 1200V, and current of 400mA. During the sputtering process, the temperature of the polypropylene isolation membrane substrate is controlled to be ≤100°C. Through the sputtering treatment, a solid electrolyte layer with a thickness of 50nm is formed on one surface of the polypropylene isolation membrane substrate layer. The specific cooling method is: the sample stage carrying the isolation membrane substrate layer is connected to the cooling medium pipeline, and the sample stage is cooled by cooling in the cooling medium pipeline, thereby controlling the temperature of the isolation membrane substrate layer to be ≤100°C. The cooling medium is water.
溅射处理之后得到本实施例中的隔离膜。After the sputtering process, the isolation film in this embodiment is obtained.
其中,聚丙烯隔离膜基材层的SEM图片如图7所示,溅射处理之后得到的隔离膜的SEM图片如图8所示。由图7和图8可以看出,通过溅射之后,在隔离膜基材层的表面形成了厚度均匀的固态电解质层。The SEM image of the polypropylene separator substrate layer is shown in Figure 7, and the SEM image of the separator obtained after sputtering is shown in Figure 8. It can be seen from Figures 7 and 8 that after sputtering, a solid electrolyte layer with uniform thickness is formed on the surface of the separator substrate layer.
正极极片的制备:Preparation of positive electrode:
将镍钴锰(NCM)三元材料、导电剂碳黑、粘结剂聚偏二氟乙烯(PVDF)、N-甲基吡咯烷酮(NMP)按重量比为97.34:28.86:2.7:1.1搅拌混合均匀,得到正极浆料;之后将正极浆料均匀涂覆于正极集流体上,之后经过烘干、冷压、分切,得到正极极片。Nickel-cobalt-manganese (NCM) ternary material, conductive agent carbon black, binder polyvinylidene fluoride (PVDF), and N-methylpyrrolidone (NMP) are stirred and mixed evenly in a weight ratio of 97.34:28.86:2.7:1.1 to obtain a positive electrode slurry; the positive electrode slurry is then evenly coated on the positive electrode collector, and then dried, cold pressed, and cut to obtain a positive electrode sheet.
负极极片的制备:Preparation of negative electrode sheet:
将活性物质人造石墨、导电剂碳黑、粘结剂聚偏二氟乙烯(PVDF)按照重量比为96.0:2.0:2.0溶于溶剂去离子水中,混合均匀后制备成负极浆料;将负极浆料一次或多次均匀涂覆在负极集流体铜箔上,经过烘干、冷压、分切得到负极极片。The active material artificial graphite, the conductive agent carbon black, and the binder polyvinylidene fluoride (PVDF) are dissolved in the solvent deionized water in a weight ratio of 96.0:2.0:2.0, and the mixture is evenly mixed to prepare a negative electrode slurry; the negative electrode slurry is evenly coated on the negative electrode collector copper foil once or multiple times, and the negative electrode sheet is obtained after drying, cold pressing, and slitting.
电解液的制备:Preparation of electrolyte:
在氩气气氛手套箱中(H 2O<0.1ppm,O 2<0.1ppm),将有机溶剂碳酸乙烯酯(EC)/碳酸甲乙酯(EMC)按照体积比3/7混合均匀,加入12.5%LiPF6锂盐分散,搅拌均匀,得到电解液。 In an argon atmosphere glove box (H 2 O<0.1ppm, O 2 <0.1ppm), organic solvents ethylene carbonate (EC)/ethyl methyl carbonate (EMC) were mixed uniformly in a volume ratio of 3/7, 12.5% LiPF6 lithium salt was added and dispersed, and stirred uniformly to obtain an electrolyte.
二次电池的制备:Preparation of secondary batteries:
将正极极片、隔离膜、负极极片组装,注入电解液120μL,压实后静置2h。Assemble the positive electrode sheet, isolation membrane, and negative electrode sheet, inject 120 μL of electrolyte, compact and let stand for 2 hours.
实施例2Example 2
与实施例1相比,本实施例的不同之处在于,通过溅射处理,在聚丙烯隔离膜基材层的一个表面上形成厚度为10nm的固态电解质层。Compared with Example 1, the present example is different in that a solid electrolyte layer having a thickness of 10 nm is formed on one surface of the polypropylene separator substrate layer by sputtering.
实施例3Example 3
与实施例1相比,本实施例的不同之处在于,通过溅射处理,在聚丙烯隔离膜基材层的一个表面上形成厚度为1000nm的固态电解质层。Compared with Example 1, the present example is different in that a solid electrolyte layer having a thickness of 1000 nm is formed on one surface of the polypropylene separator substrate layer by sputtering.
实施例4Example 4
与实施例1相比,本实施例的不同之处在于,溅射功率为150W。Compared with Example 1, the difference of this embodiment is that the sputtering power is 150W.
实施例5Example 5
与实施例1相比,本实施例的不同之处在于,溅射功率为200W。Compared with Example 1, the difference of this embodiment is that the sputtering power is 200W.
实施例6Example 6
与实施例1相比,本实施例的不同之处在于,通过溅射处理,在聚丙烯隔离膜基材层的一个表面上形成厚度为100nm的固态电解质层。Compared with Example 1, the present example is different in that a solid electrolyte layer having a thickness of 100 nm is formed on one surface of the polypropylene separator substrate layer by sputtering.
实施例7Example 7
与实施例1相比,本实施例的不同之处在于,通过溅射处理,在聚丙烯隔离膜基材层的一个表面上形成厚度为5nm的固态电解质层。Compared with Example 1, the present example is different in that a solid electrolyte layer having a thickness of 5 nm is formed on one surface of the polypropylene separator substrate layer by sputtering.
实施例8Example 8
与实施例1相比,本实施例的不同之处在于,固态电解质为Li 3MnCl 6Compared with Example 1, the difference of this example is that the solid electrolyte is Li 3 MnCl 6 .
实施例9Example 9
与实施例1相比,本实施例的不同之处在于,固态电解质为Li 3ScCl 6Compared with Example 1, the difference of this example is that the solid electrolyte is Li 3 ScCl 6 .
实施例10Example 10
与实施例1相比,本实施例的不同之处在于,固态电解质为Li 3ZrCl 6Compared with Example 1, the difference of this example is that the solid electrolyte is Li 3 ZrCl 6 .
实施例11Embodiment 11
与实施例1相比,本实施例的不同之处在于,固态电解质为Li 3YCl 6Compared with Example 1, the difference of this example is that the solid electrolyte is Li 3 YCl 6 .
实施例12Example 12
与实施例1相比,本实施例的不同之处在于,固态电解质为Li 3InF 6Compared with Example 1, the difference of this example is that the solid electrolyte is Li 3 InF 6 .
实施例13Example 13
与实施例1相比,本实施例的不同之处在于,在聚丙烯隔离膜基材层的两个表面都沉积固态电解质层。每个面的固态电解质层的厚底为25nm。Compared with Example 1, the difference of this example is that the solid electrolyte layer is deposited on both surfaces of the polypropylene separator substrate layer, and the thickness of the solid electrolyte layer on each surface is 25 nm.
对比例1Comparative Example 1
与实施例1相比,本对比例的不同之处在于,隔离膜为聚丙烯隔离膜,在聚丙烯隔离膜的两个表面均不形成固态电解质层。Compared with Example 1, the difference of this comparative example is that the separator is a polypropylene separator, and no solid electrolyte layer is formed on both surfaces of the polypropylene separator.
对比例2Comparative Example 2
与实施例1相比,本对比例的不同之处在于,溅射处理过程中,对聚丙烯隔离膜基材的温度不进行控制。Compared with Example 1, the difference of this comparative example is that the temperature of the polypropylene separator substrate is not controlled during the sputtering process.
对比例3Comparative Example 3
与实施例1相比,本对比例的不同之处在于,将固态电解质制成浆料,通过涂覆的方式在聚丙烯隔离膜基材层的一个表面形成固态电解质层。固态电解质层的厚度为2000nm。Compared with Example 1, the difference of this comparative example is that the solid electrolyte is made into slurry, and a solid electrolyte layer is formed on one surface of the polypropylene separator substrate layer by coating. The thickness of the solid electrolyte layer is 2000 nm.
测试例Test Case
电池容量保持率测试:在25℃下,将实施例和对比例对应的电池,以1/3C恒流充电至4.5V,再以4.5V恒定电压充电至电流为0.05C,搁置5min,再以1/3C放电至2.8V,所得容量记为初始容量C 0。重复以上步骤,并同时记录循环第n次后电池的放电容量C n,则每次循环后电池容量保持率P n=C n/C 0*100%。测试循环50次之后电池的容量保持率,即P 50的值。测试结果如表1所示。 Battery capacity retention rate test: At 25°C, the batteries corresponding to the embodiment and the comparative example were charged to 4.5V at a constant current of 1/3C, then charged to a current of 0.05C at a constant voltage of 4.5V, left for 5 minutes, and then discharged to 2.8V at 1/3C. The obtained capacity was recorded as the initial capacity C 0 . The above steps were repeated, and the discharge capacity C n of the battery after the nth cycle was recorded at the same time. The battery capacity retention rate after each cycle was P n =C n /C 0 *100%. The capacity retention rate of the battery after 50 cycles was tested, that is, the value of P 50. The test results are shown in Table 1.
电池交流阻抗测试:将实施例1~3、对比例1~2中的正极极片、隔离膜、电解液120uL组装成正极的对称电池,在25℃恒温箱中静置2h保证电解液的浸润。交流阻抗测试采用电化学工作站阻抗测试模块,电压扰动模式PEIS,扰动电压5mV,频率范围200kHZ~30mHZ,0~5V电压范围,0~5V电压保护,将测试数据以阻抗的虚部的负数(-Z”)为纵坐标,实部Z为横坐标进行绘制得到图9中的阻抗谱。Battery AC impedance test: Assemble the positive electrode plates, isolation membranes, and 120uL of electrolyte in Examples 1 to 3 and Comparative Examples 1 to 2 into a symmetrical battery with a positive electrode, and place it in a 25°C constant temperature box for 2 hours to ensure the infiltration of the electrolyte. The AC impedance test uses an electrochemical workstation impedance test module, voltage perturbation mode PEIS, perturbation voltage 5mV, frequency range 200kHZ~30mHZ, 0~5V voltage range, 0~5V voltage protection, and the test data is plotted with the negative number (-Z") of the imaginary part of the impedance as the ordinate and the real part Z as the abscissa to obtain the impedance spectrum in Figure 9.
阻抗测试数据拟合处理:将实施例1~3、对比例1~2的阻抗数据采用Z-fit软件进行数据拟合,选择拟合电路为R s+C 1/R SEI+C 2/R ct+W,其中R s是欧姆阻抗,主要与正极材质的导电性相关联,R ct是电荷转移阻抗,主要反映了正极材质中锂离子的脱嵌速率。拟合的判断依据要求:误差小于5%,且与实部交点应与拟合得到R s的偏差<5%。满足以上要求的拟合结果才可选择被接纳,将拟合的结果中R ct与R s提取出,并记录在表1中。 Impedance test data fitting processing: The impedance data of Examples 1 to 3 and Comparative Examples 1 to 2 were fitted using Z-fit software, and the fitting circuit was selected as R s +C 1 /R SEI +C 2 /R ct +W, where R s is ohmic impedance, which is mainly related to the conductivity of the positive electrode material, and R ct is charge transfer impedance, which mainly reflects the deintercalation rate of lithium ions in the positive electrode material. The judgment basis for fitting is required: the error is less than 5%, and the intersection with the real part should have a deviation of <5% from the R s obtained by fitting. Only the fitting results that meet the above requirements can be selected to be accepted, and R ct and R s are extracted from the fitting results and recorded in Table 1.
表1Table 1
Figure PCTCN2022121564-appb-000001
Figure PCTCN2022121564-appb-000001
Figure PCTCN2022121564-appb-000002
Figure PCTCN2022121564-appb-000002
由表1可以看出,实施例中得到的电池在循环保持率上较对比例具有更好的表现。It can be seen from Table 1 that the battery obtained in the embodiment has better performance in cycle retention rate than the comparative example.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the attached claims.

Claims (12)

  1. 一种隔离膜,其特征在于,包括隔离膜基材层和位于所述隔离膜基材层的至少一个表面的固态电解质层;所述固态电解质层包括化学组成为Li aMX a+3的材料,其中,1≤a≤6;M选自以下一种或多种元素的阳离子:Al、Ga、In、Y、Zr、Nb、Sc、Ti、Mn以及La系元素;X选自含有以下一种或多种元素的阴离子:卤素、S、O以及P。 A separation membrane, characterized in that it comprises a separation membrane substrate layer and a solid electrolyte layer located on at least one surface of the separation membrane substrate layer; the solid electrolyte layer comprises a material with a chemical composition of Li a MX a+3 , wherein 1≤a≤6; M is selected from cations of one or more of the following elements: Al, Ga, In, Y, Zr, Nb, Sc, Ti, Mn and La series elements; X is selected from anions containing one or more of the following elements: halogen, S, O and P.
  2. 根据权利要求1所述的隔离膜,其特征在于,M为+3价阳离子。The isolation membrane according to claim 1 is characterized in that M is a +3 valent cation.
  3. 根据权利要求1~2中任一项所述的隔离膜,其特征在于,M包括Al 3+、Ga 3+、In 3+、Y 3+、Zr 3+、Nb 3+、Sc 3+、Ti 3+、Mn 3+、Er 3+、Tb 3+、Yb 3+、Lu 3+、La 3+以及Ho 3+中的一种或多种。 The isolation film according to any one of claims 1 to 2 is characterized in that M includes one or more of Al 3+ , Ga 3+ , In 3+ , Y 3+ , Zr 3+ , Nb 3+ , Sc 3+ , Ti 3+ , Mn 3+ , Er 3+ , Tb 3+ , Yb 3+ , Lu 3+ , La 3+ and Ho 3+ .
  4. 根据权利要求1~3中任一项所述的隔离膜,其特征在于,X包括F -、Cl -、Br -、I -、S 2-、O 2-以及PO 4 -中的一种或多种。 The isolation film according to any one of claims 1 to 3, characterized in that X comprises one or more of F - , Cl - , Br - , I - , S 2 - , O 2 - and PO 4 - .
  5. 根据权利要求1~4中任一项所述的隔离膜,其特征在于,所述固态电解质层包括Li 3InCl 6、Li 3MnCl 6、Li 3ScCl 6、Li 3ZrCl 6、Li 3YCl 6、Li 3InF 6、Li 3YCl 6以及Li 3ScF 6中的至少一种。 The separator according to any one of claims 1 to 4, characterized in that the solid electrolyte layer comprises at least one of Li 3 InCl 6 , Li 3 MnCl 6 , Li 3 ScCl 6 , Li 3 ZrCl 6 , Li 3 YCl 6 , Li 3 InF 6 , Li 3 YCl 6 and Li 3 ScF 6 .
  6. 根据权利要求1~5中任一项所述的隔离膜,其特征在于,所述固态电解质层满足以下特征中的至少一个:The separator according to any one of claims 1 to 5, characterized in that the solid electrolyte layer satisfies at least one of the following characteristics:
    (1)所述固态电解质层的厚度为5nm~1000nm;可选地为50nm~100nm;(1) The thickness of the solid electrolyte layer is 5 nm to 1000 nm; optionally, 50 nm to 100 nm;
    (2)所述固态电解质层的电化学窗口≥4.2V;(2) The electrochemical window of the solid electrolyte layer is ≥4.2V;
    (3)所述固态电解质层的离子电导率≥10 -3S/cm。 (3) The ionic conductivity of the solid electrolyte layer is ≥10 -3 S/cm.
  7. 一种隔离膜的制备方法,其特征在于,包括如下步骤:A method for preparing an isolation film, characterized in that it comprises the following steps:
    制备固态电解质靶材;Preparation of solid electrolyte targets;
    采用磁控溅射法,将所述固态电解质靶材溅射于隔离膜基材层的至少一个表面形成隔离膜,The solid electrolyte target material is sputtered onto at least one surface of the isolation film substrate layer by magnetron sputtering to form an isolation film.
    所述隔离膜包括隔离膜基材层和位于所述隔离膜基材层的至少一个表面的固态电解质层;所述固态电解质层包括化学组成为Li aMX a+3的材料,其中,1≤a≤6;M选自以下一种或多种元素的阳离子:Al、Ga、In、Y、Zr、Nb、Sc、Ti、Mn以及La系元素;X选自含有以下一种或多种元素的阴离子:卤素、S、O以及P。 The isolation membrane includes an isolation membrane substrate layer and a solid electrolyte layer located on at least one surface of the isolation membrane substrate layer; the solid electrolyte layer includes a material with a chemical composition of Li a MX a+3 , wherein 1≤a≤6; M is selected from cations of one or more of the following elements: Al, Ga, In, Y, Zr, Nb, Sc, Ti, Mn and La series elements; X is selected from anions containing one or more of the following elements: halogen, S, O and P.
  8. 根据权利要求7所述的隔离膜的制备方法,其特征在于,所述溅射满足以下特征中的至少一个:The method for preparing an isolation film according to claim 7, wherein the sputtering satisfies at least one of the following characteristics:
    (1)所述溅射的功率为150W~200W;(1) The sputtering power is 150W to 200W;
    (2)所述溅射的真空度为10 -1Pa~10 -2Pa; (2) The vacuum degree of the sputtering is 10 -1 Pa to 10 -2 Pa;
    (3)所述溅射时,控制所述隔离膜基材层的温度≤100℃。(3) During the sputtering, the temperature of the isolation film substrate layer is controlled to be ≤100°C.
  9. 一种二次电池,其特征在于,包括权利要求1~6中任一项所述的隔离膜或者根据权利要求7~8中任一项所述的制备方法制备的隔离膜。A secondary battery, characterized by comprising the separator according to any one of claims 1 to 6 or the separator prepared by the preparation method according to any one of claims 7 to 8.
  10. 一种电池模块,其特征在于,包括权利要求9所述的二次电池。A battery module, characterized by comprising the secondary battery according to claim 9.
  11. 一种电池包,其特征在于,包括权利要求9所述的二次电池或权利要求10所述的电池模块。A battery pack, characterized by comprising the secondary battery according to claim 9 or the battery module according to claim 10.
  12. 一种用电装置,其特征在于,包括权利要求9所述的二次电池、权利要求10所述的电池模块及权利要求11所述的电池包中的至少一种。An electrical device, characterized in that it comprises at least one of the secondary battery according to claim 9, the battery module according to claim 10, and the battery pack according to claim 11.
PCT/CN2022/121564 2022-09-27 2022-09-27 Separator and preparation method therefor, secondary battery, battery module, battery pack, and electrical apparatus WO2024065151A1 (en)

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US20040106046A1 (en) * 2002-11-29 2004-06-03 Yasushi Inda Lithium ion secondary battery and a method for manufacturing the same
CN103137929A (en) * 2011-11-24 2013-06-05 比亚迪股份有限公司 Lithium ion battery diaphragm, preparation method of the lithium ion battery diaphragm, and lithium ion battery containing the lithium ion battery diaphragm
CN103137930A (en) * 2011-11-24 2013-06-05 比亚迪股份有限公司 Lithium ion battery diaphragm, preparation method of the lithium ion battery diaphragm, and lithium ion battery containing the lithium ion battery diaphragm
CN112216863A (en) * 2020-09-03 2021-01-12 北京当升材料科技股份有限公司 Halogenated solid electrolyte material, flexible solid electrolyte membrane, lithium battery and preparation method of flexible solid electrolyte membrane
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Publication number Priority date Publication date Assignee Title
US20040106046A1 (en) * 2002-11-29 2004-06-03 Yasushi Inda Lithium ion secondary battery and a method for manufacturing the same
CN103137929A (en) * 2011-11-24 2013-06-05 比亚迪股份有限公司 Lithium ion battery diaphragm, preparation method of the lithium ion battery diaphragm, and lithium ion battery containing the lithium ion battery diaphragm
CN103137930A (en) * 2011-11-24 2013-06-05 比亚迪股份有限公司 Lithium ion battery diaphragm, preparation method of the lithium ion battery diaphragm, and lithium ion battery containing the lithium ion battery diaphragm
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