WO2024060456A1 - Unmanned control system of operation machine, and operation machine - Google Patents

Unmanned control system of operation machine, and operation machine Download PDF

Info

Publication number
WO2024060456A1
WO2024060456A1 PCT/CN2022/142814 CN2022142814W WO2024060456A1 WO 2024060456 A1 WO2024060456 A1 WO 2024060456A1 CN 2022142814 W CN2022142814 W CN 2022142814W WO 2024060456 A1 WO2024060456 A1 WO 2024060456A1
Authority
WO
WIPO (PCT)
Prior art keywords
control
execution unit
component
working machine
vehicle controller
Prior art date
Application number
PCT/CN2022/142814
Other languages
French (fr)
Chinese (zh)
Inventor
蒋伟
王发群
沈忱
Original Assignee
三一重机有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三一重机有限公司 filed Critical 三一重机有限公司
Publication of WO2024060456A1 publication Critical patent/WO2024060456A1/en

Links

Images

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/23Pc programming
    • G05B2219/23051Remote control, enter program remote, detachable programmer

Definitions

  • the present application relates to the technical field of operating machinery control, and in particular to an unmanned control system for operating machinery and the operating machinery.
  • This application provides an unmanned control system for working machinery and working machinery to solve the shortcomings in the existing technology of being unable to realize overall unmanned control of working machinery.
  • This application provides an unmanned control system for working machinery, including: an electronic button panel, an execution component, a control component, a data acquisition component and a vehicle controller;
  • the electronic key panel, the execution component, the control component, the data collection component and the vehicle controller are all connected to the communication bus of the working machine;
  • the electronic button panel is used to select the working mode of the working machine
  • the data collection component is used to generate control instructions in the working mode
  • the vehicle controller is used to control the control component based on the control instructions. and the action of the execution component, and the working mode includes manual mode, remote control mode and unmanned control mode.
  • the electronic button panel includes a manual mode button, a remote control button and an unmanned control button
  • the data collection component includes a remote controller and a sensor group
  • the manual mode button, the remote control button and the unmanned control button are all connected to the communication bus of the working machine;
  • the vehicle controller When the vehicle controller receives the selection signal of the manual mode button, the vehicle controller controls the action of the execution component according to the operating instructions of the control component;
  • the vehicle controller When the vehicle controller receives the selection signal of the remote control button, the vehicle controller receives the control instruction of the remote remote control and controls the action of the execution component through the control instruction;
  • the vehicle controller When the vehicle controller receives the selection signal of the unmanned control button, the vehicle controller receives the environmental data collected by the sensor group, and generates a control instruction through the environmental data to control the action of the execution component.
  • An unmanned control system for operating machinery provided according to this application also includes an anti-collision component
  • the anti-collision component is connected to the communication bus of the working machine, and the anti-collision component is provided on the working machine;
  • the anti-collision component is used to detect the distance between the obstacle and the working machine.
  • the vehicle control controls the working machinery to stop running.
  • the anti-collision component includes a camera and a laser radar;
  • the camera is used to detect obstacles
  • the laser radar is used to detect the distance between the obstacle and the working machine.
  • the execution components include: an oil pump motor execution unit, a steering execution unit, a brake execution unit, a traveling motor execution unit and a shovel execution unit;
  • the oil pump motor execution unit, steering execution unit, brake execution unit, traveling motor execution unit and shovel execution unit are all connected to the communication bus of the working machine;
  • the oil pump motor execution unit is used to pump oil for the hydraulic system of the working machine
  • the steering execution unit is used to control the steering of the working machine
  • the brake execution unit is used to control the braking of the working machine.
  • the traveling motor execution unit is used to control the traveling of the working machine
  • the shoveling execution unit is used to control the lifting and retracting of the bucket of the working machine.
  • the execution component further includes a parking execution unit, and the electronic button panel further includes an electronic parking button;
  • the parking execution unit and the electronic parking button are both connected to the communication bus of the working machine;
  • the vehicle controller When the vehicle controller receives the selection signal of the electronic parking button, the vehicle controller controls the parking execution unit to act.
  • control components include: a steering wheel, a brake pedal, an accelerator pedal and a handle;
  • the steering wheel is used to send a steering signal to the vehicle controller
  • the brake pedal is used to send a braking signal to the vehicle controller
  • the accelerator pedal is used to send an accelerator signal to the vehicle.
  • Controller the handle is used to send bucket lifting and retracting signals.
  • the handle includes a rocker switch and a key switch
  • the rocker switch and the push button switch are arranged at the top end of the handle, and the rocker switch and the push button switch are used to control the gear switching of the working machine.
  • the unmanned control system further includes a power management module
  • the power management module is connected to the communication bus of the operating machine, and the power management module is used to control the low-voltage electrical equipment in the operating machine.
  • This application also provides a working machine, which includes the unmanned control system of the working machine as described in any one of the above.
  • the unmanned control system for operating machinery includes: an electronic button panel, an execution component, a control component, a data acquisition component and a vehicle controller; wherein, the electronic button panel , execution components, control components, data acquisition components and vehicle controllers are all connected to the communication bus of the working machinery.
  • the modules are highly integrated, easy to maintain, and the system has no redundancy; the electronic button panel is used to select the working mode of the working machinery, data
  • the acquisition component is used to generate control instructions in the working mode.
  • the vehicle controller is used to control the control components and execute component actions based on the control instructions.
  • the working modes include manual mode, remote control mode and unmanned control mode. The working mode is selected through the electronic button panel. After that, the vehicle controller can automatically control the operating components and execute component actions according to the control instructions of the data acquisition component, effectively improving the automation level of the overall workflow of the working machinery and realizing unmanned control of the working machinery.
  • Figure 1 is a schematic structural diagram of the unmanned control system for operating machinery provided by this application;
  • FIG. 2 is a schematic structural diagram of the handle provided by this application.
  • This embodiment describes an unmanned control system for a working machine and a working machine of the present application with reference to FIGS. 1-2 .
  • FIG1 is a schematic diagram of the structure of an unmanned control system for an operating machine provided in the present application.
  • an unmanned control system for working machinery includes: an electronic button panel, an execution component, a control component, a data acquisition component, an anti-collision component, a power management module and a vehicle controller. ; Among them, the electronic button panel, execution component, control component, data acquisition component and vehicle controller are all connected to the communication bus of the working machine; the electronic button panel is used to select the working mode of the working machine, and the data acquisition component is used to select the working mode of the working machine.
  • the vehicle control unit (VCU, Vehicle Control Unit) is used to control the control components and execute component actions based on the control instructions.
  • the working modes include manual mode, remote control mode and unmanned control mode.
  • the operating machinery is explained by taking an electric loader as an example, and the electric loader can adopt different control modes.
  • the workflow is that the operator can select the working mode of the electric loader through the electronic button panel according to work needs. For safety and standby energy consumption considerations, the switching of the working mode can only be manually operated on the electronic button panel.
  • the key selection signal group of the electronic key panel is packaged into a frame of data and transmitted to the vehicle controller through the communication bus (i.e., the CAN_A bus in Figure 1) at a fixed period. Then the vehicle controller will control the data acquisition component to generate corresponding control instructions according to the selected working mode, and the vehicle controller will then use the control instructions to control the execution component actions.
  • the functions of the electric loader vehicle controller include the following:
  • Electric loader drive control according to the operator's requirements, vehicle status and other working conditions, reasonably control the working state and power output of the motor to meet the driving conditions, including acceleration and deceleration, constant speed, braking and reverse conditions.
  • Braking energy feedback control based on brake pedal and accelerator pedal information, vehicle driving information, and power battery status information, determines the braking mode, calculates braking torque distribution, and recovers part of the energy.
  • Vehicle energy optimization through the coordination and management of the electric vehicle's motor drive system, battery management system, transmission system and other vehicle energy-consuming components, to obtain the best energy utilization and extend the use.
  • Network management organizing information transmission, network status monitoring, network node management, etc.
  • Vehicle status monitoring sending the status information and fault diagnosis information of the respective jurisdiction objects to the bus, which will be displayed by the vehicle controller through the comprehensive digital instrument.
  • the electronic button panel includes a manual mode button, a remote control button and an unmanned control button
  • the data collection component includes a remote controller and a sensor group
  • the manual mode button, the remote control button and the unmanned control button all communicate with the operating machinery.
  • the bus is connected; when the vehicle controller receives the selection signal of the manual mode button, the vehicle controller controls the execution component action according to the operating instructions of the control component; when the vehicle controller receives the selection signal of the remote control button, the vehicle controller The controller receives the control instructions from the remote controller and controls the actions of the execution components through the control instructions; when the vehicle controller receives the selection signal of the unmanned control button, the vehicle controller receives the environmental data collected by the sensor group and passes the environmental data Data generation control instructions control execution component actions.
  • different working modes can be selected through the electronic button panel, and the operator can select the corresponding working mode according to actual needs.
  • the electric loader enters the manual mode, that is, the operator controls the electric loader through the control component.
  • the operator sends the control instructions generated by the operation to the vehicle controller through the control component.
  • the vehicle controller controls the corresponding execution components to act according to the control instructions, thereby realizing the control of the manual mode.
  • the manual mode means that the operator controls the electric loader himself, including starting, stopping, accelerating, loading and other operations are all completed by manual control.
  • LoRa wireless module can be designed using LLCC68 chip. LLCC68 adopts advanced LoRa modulation technology. The anti-interference performance and communication distance are far superior to the current FSK and GFSK modulation products. This module has the characteristics of small size, low power consumption, long transmission distance, and strong anti-interference ability, and can be widely used in various wireless communication fields.
  • the remote control sender is equipped with buttons and other controls.
  • the button signal is captured by the processor inside the remote control sender, and packaged into a frame of control instructions, which is transmitted through the LoRa wireless module; the remote control receiver receives the LoRa wireless data analysis After the control command is issued, it is transmitted to the vehicle controller through the communication bus (i.e., the CAN_B bus in Figure 1).
  • the vehicle controller controls the corresponding actuator to perform the corresponding action according to the control command.
  • the wireless communication method can also be other communication methods. For example, network communication uses 4G or 5G communication modules to realize the transmission of remote control data.
  • the vehicle controller When the operator selects the unmanned control button on the electronic button panel, it indicates that the electric loader is in unmanned control mode at this time. At this time, the vehicle controller will no longer respond to the steering wheel, brake pedal, and accelerator pedal. , handles and other control components output various signals. At this time, the vehicle controller accepts the environmental data collected by the sensor group, including various status data of the electric loader, and then generates the corresponding control strategy based on the algorithm data and passes it to the controller through the communication bus (i.e., the CAN_B bus in Figure 1). The vehicle controller transmits the control strategy to each execution system through the CAN_A bus to perform corresponding actions, thereby completing the work in the unmanned automatic control mode.
  • the communication bus i.e., the CAN_B bus in Figure 1
  • the smart domain device in Figure 1 includes a sensor group and a processor.
  • the processor can reduce the data processing pressure of the vehicle controller.
  • the processors of the remote control receiver and the remote control sender also reduce the data processing pressure of the vehicle controller.
  • Pressure, the matrix buttons on the remote control transmitter are the operation buttons for different control instructions.
  • the operator can adapt to different working environments. In a regular working environment, the operator can choose the regular manual mode for manual control of the electric loader. In special working environments, the operator can choose remote control mode or unmanned control mode. In remote control mode, the operator controls different actions of the electric loader through remote control buttons and different operating instructions of the remote control buttons.
  • the electric loader In the unmanned control mode, the electric loader reads different environmental data and vehicle data through various on-board sensors, and then the vehicle controller generates corresponding control logic based on data analysis and processing to realize the unmanned control of the electric loader. People control. Since the electric loader executes different working modes under different control methods, the electric loader can adapt to various working environments and meet the different working needs of users.
  • the execution components in this embodiment specifically include: an oil pump motor execution unit, a steering execution unit, a brake execution unit, a traveling motor execution unit and a shovel execution unit; an oil pump motor execution unit, a steering execution unit, and a brake execution unit.
  • the traveling motor execution unit and the shovel execution unit are all connected to the communication bus of the work machine; the oil pump motor execution unit is used to pump oil for the hydraulic system of the work machine, the steering execution unit is used to control the steering of the work machine, and the brake execution unit is used to It controls the braking of the working machinery, the traveling motor execution unit is used to control the walking of the working machinery, and the shovel execution unit is used to control the lifting and retracting of the bucket of the working machinery.
  • the entire vehicle After receiving the control command, whether it is a control command generated by manipulation in manual mode, a control command sent by a remote control, or a control command generated after automatically detecting data from on-board sensors of an electric loader, the entire vehicle
  • the controller will control the execution components to perform corresponding actions.
  • the execution unit in the corresponding execution component will be specifically controlled to perform corresponding actions according to the specific control instructions.
  • the corresponding oil pump motor execution unit operates to pump oil for the hydraulic system.
  • the control command is a steering command
  • the corresponding steering execution unit acts to realize the steering of the electric loader.
  • the control command is a braking command
  • the corresponding brake execution unit operates to realize braking of the electric loader.
  • the control command is a walking command
  • the corresponding walking motor executes the unit action to control the electric loader to move forward or backward.
  • the control instruction is a bucket loading instruction
  • the corresponding bucket loading execution unit will act to control the electric loader to complete the loading task, etc.
  • Different control instructions correspond to different execution units, which can more accurately achieve effective control of the electric loader and improve the safety of remote or unmanned control of the electric loader.
  • the execution component in this embodiment also includes a parking execution unit, and the electronic button panel also includes an electronic parking button; both the parking execution unit and the electronic parking button are connected to the communication bus of the working machine; when the vehicle controller receives the electronic When the parking button is selected, the vehicle controller controls the action of the parking execution unit.
  • the parking execution unit corresponding to the electric loader will control the electric loader to enter the parking mode, the electric loader will stop running, and each actuator will stop working, ensuring Safe operation and safe operation of electric loaders.
  • the control components in this embodiment include: a steering wheel, a brake pedal, an accelerator pedal and a handle; the steering wheel is used to send a steering signal to the vehicle controller, the brake pedal is used to send a braking signal to the vehicle controller, and the accelerator pedal is used to send a braking signal to the vehicle controller.
  • the pedal is used to send accelerator signals to the vehicle controller, and the handle is used to send bucket lifting and retracting signals.
  • the handle includes a rocker switch and a key switch; the rocker switch and the key switch are arranged on the top of the handle, and the rocker switch and the key switch are used to control gear switching of the working machine.
  • the control component is mainly effective in manual mode.
  • the workflow of each component is as follows: the steering wheel transmits angle information to the vehicle controller through the communication bus (i.e. CAN_A bus), and the vehicle controller passes the steering strategy through
  • the CAN_A bus is transmitted to the steering execution unit to realize steering;
  • the brake pedal transmits the opening information to the vehicle controller through the CAN_A bus, and the vehicle controller transmits the braking strategy and energy recovery strategy to the brake execution unit through the CAN_A bus.
  • the accelerator pedal transmits the opening information to the vehicle controller through the CAN_A bus.
  • the vehicle controller combines the gear information to formulate a walking strategy and transmits it to the walking motor execution system to control the movement of the electric loader.
  • the handle transmits the direction and opening information of the joystick to the vehicle controller through the CAN_A bus.
  • the vehicle controller transmits the boom and bucket strategies to the shovel execution unit through the CAN_A bus to realize the lifting and lowering of the boom and bucket. of retracting and releasing etc.
  • Figure 2 is a schematic structural diagram of the handle provided by this application.
  • the handle can move in four directions: forward, backward, left, and right.
  • a rocker switch and a key switch are arranged on the top of the handle.
  • the operator can switch gears through the rocker switch and key switch.
  • the shovel execution unit realizes the lifting and lowering of the boom and the retracting and unfolding of the bucket according to the opening of the joystick.
  • the anti-collision component in this embodiment is connected to the communication bus of the working machine, and the anti-collision component is installed on the working machine; when the working machine is in the remote control button or unmanned control button working mode, the anti-collision component is used to detect obstacles.
  • the vehicle controller controls the working machinery to stop running.
  • the anti-collision component includes a camera and a lidar; the camera is used to detect obstacles, and the lidar is used to detect the distance between the obstacle and the operating machinery.
  • the electric loader works in remote control mode or unmanned control mode, due to a certain delay in the control signal, especially in remote control mode, it is usually necessary to transmit live video footage in real time so that the remote operator can make correct control. action.
  • the loader Before the control command from the remote control is received by the electric loader, the loader has moved about 1 meter, which inevitably brings great safety risks.
  • Safety detection can be carried out in a timely manner through anti-collision components.
  • the specific detection method is to detect obstacles through cameras, then detect the distance between obstacles and electric working machinery through laser radar, and detect the distance between obstacles and electric loaders in real time.
  • An active anti-collision warning mechanism is established through the anti-collision component, which can realize the safety protection of working machinery and newcomers under various complex working conditions. For example, when it is detected that the distance between the electric loader and pedestrians or other obstacles is less than When the distance is preset, the electric loader is controlled to stop working at this time to ensure the safety of the electric loader and pedestrians.
  • the power management module in this embodiment is connected to the communication bus of the working machine, and the power management module is used to control low-voltage electrical equipment in the working machine.
  • the voltage management module mainly manages low-voltage electrical equipment, including turn signals, high and low beams, etc.
  • the power management module performs corresponding actions after receiving relevant control instructions from the vehicle controller to ensure the power consumption in the electric loader. Supply and other issues.
  • This embodiment provides a relatively basic implementation method, an unmanned control system for work machinery, including: an electronic button panel, an execution component, a control component, a data collection component and a vehicle controller; wherein, the electronic button panel, execution component
  • the components, control components, data acquisition components and vehicle controller are all connected to the communication bus of the working machinery.
  • the modules are highly integrated, easy to maintain, and the system has no redundancy;
  • the electronic button panel is used to select the working mode of the working machinery, and the data acquisition component It is used to generate control instructions in the working mode.
  • the vehicle controller is used to control the control components and execute component actions based on the control instructions. After selecting the working mode through the electronic button panel, the vehicle controller can automatically control the components according to the control instructions of the data acquisition component. Controlling the actions of operating components and executing components effectively improves the automation level of the overall workflow of the operating machinery and realizes unmanned control of the operating machinery.
  • the unmanned control system of the working machine in this embodiment also includes an anti-collision component; a communication bus between the anti-collision component and the working machine. Connected, the anti-collision component is set on the working machine; when the working machine is in the working mode of remote control button or unmanned control button, the anti-collision component is used to detect the distance between the obstacle and the working machine. When the distance is less than the preset distance, The vehicle controller controls the working machinery to stop running.
  • the anti-collision component includes a camera and a lidar; the camera is used to detect obstacles, and the lidar is used to detect the distance between the obstacle and the operating machinery.
  • the electric loader works in remote control mode or unmanned control mode
  • due to the certain delay of the control signal, especially in remote control mode it is usually necessary to transmit the on-site video image in real time so that the remote operation end can make correct control actions.
  • the loader has moved about 1 meter, which inevitably brings great safety hazards.
  • the anti-collision component can be used to perform safety detection in a timely manner.
  • the specific detection method is to detect obstacles through the camera, and then detect the distance between the obstacle and the electric working machinery through the laser radar.
  • the working safety of the electric working machinery can be effectively guaranteed.
  • an active anti-collision warning mechanism through the anti-collision collision component, it is possible to achieve safety protection for operating machinery and newcomers under various complex working conditions. For example, when it is detected that the distance between the electric loader and pedestrians or other obstacles is less than the preset distance, the electric loader is controlled to stop working to ensure the safety of the electric loader and pedestrians.
  • Embodiment 4 The main structure of this embodiment is the same as that of Embodiment 2. Further, based on the above-mentioned Embodiment 2, as shown in Figure 1, the execution components in this embodiment include: an oil pump motor execution unit, a steering execution unit, The brake execution unit, travel motor execution unit and shovel execution unit; the oil pump motor execution unit, steering execution unit, brake execution unit, travel motor execution unit and shovel execution unit are all connected to the communication bus of the working machine; the oil pump motor execution unit The unit is used to pump oil for the hydraulic system of the work machine, the steering execution unit is used to control the steering of the work machine, the brake execution unit is used to control the braking of the work machine, the travel motor execution unit is used to control the walking of the work machine, and the shovel execution unit Used to control the lifting and retracting of the bucket of working machinery.
  • the execution components in this embodiment include: an oil pump motor execution unit, a steering execution unit, The brake execution unit, travel motor execution unit and shovel execution unit; the oil pump motor execution unit, steering execution unit
  • the entire vehicle After receiving the control command, whether it is a control command generated by manipulation in manual mode, a control command sent by a remote control, or a control command generated by automatically detecting data from on-board sensors of an electric loader, the entire vehicle
  • the controller will control the execution components to perform corresponding actions.
  • the execution unit in the corresponding execution component will be specifically controlled to perform corresponding actions according to the specific control instructions.
  • control instruction For example, if the control instruction is to control the operation of the hydraulic system, the corresponding oil pump motor execution unit will be activated to pump oil for the hydraulic system. If the control instruction is a steering instruction, the corresponding steering execution unit will be activated to realize the steering of the electric loader. If the control instruction is a braking instruction, the corresponding braking execution unit will be activated to realize the braking of the electric loader. If the control instruction is a walking instruction, the corresponding walking motor execution unit will be activated to control the electric loader to move forward or backward. If the control instruction is a bucket loading instruction, the corresponding shovel loading execution unit will be activated to control the electric loader to complete the loading task, etc. Different control instructions correspond to different execution units, which can realize effective control of the electric loader more accurately and improve the safety of remote or unmanned control of the electric loader.
  • the execution component in this embodiment also includes a parking execution unit
  • the electronic button panel also includes an electronic parking button; the parking execution unit and The electronic parking buttons are all connected to the communication bus of the working machine; when the vehicle controller receives the selection signal of the electronic parking button, the vehicle controller controls the action of the parking execution unit.
  • the parking execution unit corresponding to the electric loader will control the electric loader to enter the parking mode, the electric loader will stop running, and each actuator will stop working, ensuring Safe operation and safe operation of electric loaders.
  • the control assembly in this embodiment includes: a steering wheel, a brake pedal, an accelerator pedal and a handle; the steering wheel It is used to send the steering signal to the vehicle controller, the brake pedal is used to send the braking signal to the vehicle controller, the accelerator pedal is used to send the accelerator signal to the vehicle controller, and the handle is used to send the bucket lifting signal and retraction Signal.
  • the handle includes a rocker switch and a key switch; the rocker switch and the key switch are arranged on the top of the handle, and the rocker switch and the key switch are used to control gear switching of the working machine.
  • the control component is mainly effective in manual mode.
  • the workflow of each component is as follows: the steering wheel transmits angle information to the vehicle controller through the communication bus (i.e. CAN_A bus), and the vehicle controller passes the steering strategy through
  • the CAN_A bus is transmitted to the steering execution unit to realize steering;
  • the brake pedal transmits the opening information to the vehicle controller through the CAN_A bus, and the vehicle controller transmits the braking strategy and energy recovery strategy to the brake execution unit through the CAN_A bus.
  • the accelerator pedal transmits the opening information to the vehicle controller through the CAN_A bus.
  • the vehicle controller combines the gear information to formulate a walking strategy and transmits it to the walking motor execution system to control the movement of the electric loader.
  • the handle transmits the direction and opening information of the joystick to the vehicle controller through the CAN_A bus.
  • the vehicle controller transmits the boom and bucket strategies to the shovel execution unit through the CAN_A bus to realize the lifting and lowering of the boom and bucket. of retracting and releasing etc.
  • Figure 2 is a schematic structural diagram of the handle provided by this application.
  • the handle can move in four directions: forward, backward, left, and right.
  • a rocker switch and a key switch are arranged on the top of the handle.
  • the operator can switch gears through the rocker switch and key switch.
  • the shovel execution unit realizes the lifting and lowering of the boom and the retracting and unfolding of the bucket according to the opening of the joystick.
  • this embodiment also includes a power management module; the power management module is connected to the communication bus of the working machine, and the power management module The module is used to control low-voltage electrical equipment in work machinery.
  • the voltage management module mainly manages low-voltage electrical equipment, including turn signals, high and low beams, etc.
  • the power management module performs corresponding actions after receiving relevant control instructions from the vehicle controller to ensure the power consumption in the electric loader. Supply and other issues.
  • the working machine includes the unmanned control system for the working machine as in any of the above embodiments.
  • the working machine includes an electric loader, etc.
  • the device embodiments described above are only illustrative.
  • the units described as separate components may or may not be physically separated.
  • the components shown as units may or may not be physical units, that is, they may be located in One location, or it can be distributed across multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Persons of ordinary skill in the art can understand and implement the method without any creative effort.
  • each embodiment can be implemented by software plus a necessary general hardware platform, and of course, it can also be implemented by hardware.
  • the computer software product can be stored in a computer-readable storage medium, such as ROM/RAM, magnetic disc, optical disk, etc., including a number of instructions to cause a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods described in various embodiments or certain parts of the embodiments.

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Operation Control Of Excavators (AREA)

Abstract

An unmanned control system of an operation machine and an operation machine, belonging to the technical field of operation mechanical control. The unmanned control system of the operation machine comprises: an electronic key panel, an execution assembly, a control assembly, a data acquisition assembly and a whole vehicle controller, the electronic key panel, the execution assembly, the control assembly, the data acquisition assembly and the whole vehicle controller being all connected to a communication bus of the operation machine. The electronic key panel is used for selecting a working mode for the operation machine. The data acquisition assembly is used for generating a control instruction in the working mode. The whole vehicle controller is used for controlling the execution assembly to act on the basis of the control instruction; and after selecting the working mode by means of the electronic key panel, the whole vehicle controller can automatically control the execution assembly to act according to the control instruction of the data acquisition assembly.

Description

作业机械无人化控制系统及作业机械Unmanned control system for operating machinery and operating machinery
相关申请的交叉引用Cross-references to related applications
本申请要求于2022年9月21日提交的申请号为202211154169.3,发明名称为“作业机械无人化控制系统及作业机械”的中国专利申请的优先权,其通过引用方式全部并入本文。This application claims priority to the Chinese patent application with application number 202211154169.3 and the invention title "Unmanned control system for working machinery and working machinery" submitted on September 21, 2022, which is fully incorporated herein by reference.
技术领域Technical field
本申请涉及作业机械控制技术领域,尤其涉及一种作业机械无人化控制系统及作业机械。The present application relates to the technical field of operating machinery control, and in particular to an unmanned control system for operating machinery and the operating machinery.
背景技术Background technique
大型作业机械,例如装载机等的作业环境多样,尤其对于某些作业过程重复度高、作业频次高的场景,或者是某些高危工况下的作业环境,对操作员的要求较高。伴随着多传感器融合感知、自动行驶路径规划、运动控制等技术的发展,装载机也在朝着自动控制方向靠拢。Large operating machinery, such as loaders, operate in diverse environments. Especially for certain scenarios where the operation process is highly repetitive, the operation frequency is high, or the operating environment under certain high-risk working conditions, the requirements for operators are higher. With the development of multi-sensor fusion perception, automatic driving path planning, motion control and other technologies, loaders are also moving towards automatic control.
但是,目前大多数的自动控制多针对某个独立零部件或独立系统进行,难以满足对整个作业机械的无人化控制。However, most of the current automatic controls are mostly targeted at an independent component or system, which is difficult to satisfy the unmanned control of the entire operating machinery.
发明内容Contents of the invention
本申请提供一种作业机械无人化控制系统及作业机械,用以解决现有技术中无法实现作业机械整体无人化控制的缺陷,通过电子按键面板、执行组件、操控组件、数据采集组件和整车控制器的相互配合,高效地实现对作业机械整体工作流程的无人化控制。This application provides an unmanned control system for working machinery and working machinery to solve the shortcomings in the existing technology of being unable to realize overall unmanned control of working machinery. Through electronic button panels, execution components, control components, data acquisition components and The cooperation of the vehicle controllers effectively realizes unmanned control of the overall workflow of the work machinery.
本申请提供一种作业机械无人化控制系统,包括:电子按键面板、执行组件、操控组件、数据采集组件和整车控制器;This application provides an unmanned control system for working machinery, including: an electronic button panel, an execution component, a control component, a data acquisition component and a vehicle controller;
所述电子按键面板、所述执行组件、所述操控组件、所述数据采集组件和所述整车控制器均与所述作业机械的通信总线相连;The electronic key panel, the execution component, the control component, the data collection component and the vehicle controller are all connected to the communication bus of the working machine;
所述电子按键面板用于选择所述作业机械的工作模式,所述数据采集组件用于在所述工作模式下生成控制指令,所述整车控制器用于基于所述 控制指令控制所述操控组件和所述执行组件动作,所述工作模式包括人工模式、远程遥控模式和无人控制模式。The electronic button panel is used to select the working mode of the working machine, the data collection component is used to generate control instructions in the working mode, and the vehicle controller is used to control the control component based on the control instructions. and the action of the execution component, and the working mode includes manual mode, remote control mode and unmanned control mode.
根据本申请提供的一种作业机械无人化控制系统,所述电子按键面板包括人工模式按键、远程遥控按键和无人控制按键,所述数据采集组件包括远程遥控器和传感器组;According to an unmanned control system for working machinery provided by this application, the electronic button panel includes a manual mode button, a remote control button and an unmanned control button, and the data collection component includes a remote controller and a sensor group;
所述人工模式按键、所述远程遥控按键和所述无人控制按键均与所述作业机械的通信总线相连;The manual mode button, the remote control button and the unmanned control button are all connected to the communication bus of the working machine;
当所述整车控制器接收到所述人工模式按键的选择信号时,所述整车控制器根据所述操控组件的操作指令控制所述执行组件动作;When the vehicle controller receives the selection signal of the manual mode button, the vehicle controller controls the action of the execution component according to the operating instructions of the control component;
当所述整车控制器接收到所述远程遥控按键的选择信号时,所述整车控制器接收所述远程遥控器的控制指令,并通过所述控制指令控制所述执行组件动作;When the vehicle controller receives the selection signal of the remote control button, the vehicle controller receives the control instruction of the remote remote control and controls the action of the execution component through the control instruction;
当所述整车控制器接收到所述无人控制按键的选择信号时,所述整车控制器接收传感器组采集的环境数据,并通过所述环境数据生成控制指令控制所述执行组件动作。When the vehicle controller receives the selection signal of the unmanned control button, the vehicle controller receives the environmental data collected by the sensor group, and generates a control instruction through the environmental data to control the action of the execution component.
根据本申请提供的一种作业机械无人化控制系统,还包括防碰撞组件;An unmanned control system for operating machinery provided according to this application also includes an anti-collision component;
所述防碰撞组件与所述作业机械的通信总线相连,所述防碰撞组件设置于所述作业机械上;The anti-collision component is connected to the communication bus of the working machine, and the anti-collision component is provided on the working machine;
当所述作业机械处于远程遥控按键或无人控制按键的工作模式下时,所述防碰撞组件用于检测障碍物与作业机械距离,当所述距离小于预设距离时,所述整车控制器控制所述作业机械停止运行。When the working machine is in the working mode of remote control button or unmanned control button, the anti-collision component is used to detect the distance between the obstacle and the working machine. When the distance is less than the preset distance, the vehicle control The controller controls the working machinery to stop running.
根据本申请提供的一种作业机械无人化控制系统,所述防碰撞组件包括摄像头和激光雷达;According to an unmanned control system for working machinery provided by this application, the anti-collision component includes a camera and a laser radar;
所述摄像头用于检测障碍物,所述激光雷达用于检测所述障碍物与所述作业机械的距离。The camera is used to detect obstacles, and the laser radar is used to detect the distance between the obstacle and the working machine.
根据本申请提供的一种作业机械无人化控制系统,所述执行组件包括:油泵电机执行单元、转向执行单元、制动执行单元、行走电机执行单元和铲装执行单元;According to an unmanned control system for working machinery provided by this application, the execution components include: an oil pump motor execution unit, a steering execution unit, a brake execution unit, a traveling motor execution unit and a shovel execution unit;
所述油泵电机执行单元、转向执行单元、制动执行单元、行走电机执行单元和铲装执行单元均与所述作业机械的通信总线相连;The oil pump motor execution unit, steering execution unit, brake execution unit, traveling motor execution unit and shovel execution unit are all connected to the communication bus of the working machine;
所述油泵电机执行单元用于为所述作业机械的液压系统泵油,所述转向执行单元用于控制所述作业机械转向,所述制动执行单元用于控制所述作业机械制动,所述行走电机执行单元用于控制所述作业机械的行走,所述铲装执行单元用于控制所述作业机械铲斗的升降和收放。The oil pump motor execution unit is used to pump oil for the hydraulic system of the working machine, the steering execution unit is used to control the steering of the working machine, and the brake execution unit is used to control the braking of the working machine. The traveling motor execution unit is used to control the traveling of the working machine, and the shoveling execution unit is used to control the lifting and retracting of the bucket of the working machine.
根据本申请提供的一种作业机械无人化控制系统,所述执行组件还包括驻车执行单元,所述电子按键面板还包括电子驻车按键;According to an unmanned control system for working machinery provided by this application, the execution component further includes a parking execution unit, and the electronic button panel further includes an electronic parking button;
所述驻车执行单元和所述电子驻车按键均与所述作业机械的通信总线相连;The parking execution unit and the electronic parking button are both connected to the communication bus of the working machine;
当所述整车控制器接收到所述电子驻车按键的选择信号时,所述整车控制器控制所述驻车执行单元动作。When the vehicle controller receives the selection signal of the electronic parking button, the vehicle controller controls the parking execution unit to act.
根据本申请提供的一种作业机械无人化控制系统,所述操控组件包括:转向盘、制动踏板、油门踏板和手柄;According to an unmanned control system for working machinery provided by this application, the control components include: a steering wheel, a brake pedal, an accelerator pedal and a handle;
所述转向盘用于发出转向信号至所述整车控制器,所述制动踏板用于发出制动信号至所述整车控制器,所述油门踏板用于发出油门信号至所述整车控制器,所述手柄用于发出铲斗升降信号和收放信号。The steering wheel is used to send a steering signal to the vehicle controller, the brake pedal is used to send a braking signal to the vehicle controller, and the accelerator pedal is used to send an accelerator signal to the vehicle. Controller, the handle is used to send bucket lifting and retracting signals.
根据本申请提供的一种作业机械无人化控制系统,所述手柄包括翘板开关和按键开关;According to an unmanned control system for working machinery provided by this application, the handle includes a rocker switch and a key switch;
所述翘板开关和所述按键开关设置于所述手柄的顶端,所述翘板开关和所述按键开关用于控制所述作业机械的档位切换。The rocker switch and the push button switch are arranged at the top end of the handle, and the rocker switch and the push button switch are used to control the gear switching of the working machine.
根据本申请提供的一种作业机械无人化控制系统,还包括电源管理模块;According to an unmanned control system for operating machinery provided by the present application, the unmanned control system further includes a power management module;
所述电源管理模块与所述作业机械的通信总线相连,所述电源管理模块用于控制所述作业机械内的低压用电设备。The power management module is connected to the communication bus of the operating machine, and the power management module is used to control the low-voltage electrical equipment in the operating machine.
本申请还提供一种作业机械,所述作业机械包括如上述任一项所述的作业机械无人化控制系统。This application also provides a working machine, which includes the unmanned control system of the working machine as described in any one of the above.
本申请提供的一种作业机械无人化控制系统及作业机械,作业机械无人化控制系统包括:电子按键面板、执行组件、操控组件、数据采集组件和整车控制器;其中,电子按键面板、执行组件、操控组件、数据采集组件和整车控制器均与作业机械的通信总线相连,模块集成度高,维护方便,系统无冗余;电子按键面板用于选择作业机械的工作模式,数据采集组件 用于在工作模式下生成控制指令,整车控制器用于基于控制指令控制操控组件和执行组件动作,工作模式包括人工模式、远程遥控模式和无人控制模式,通过电子按键面板选择工作模式之后,整车控制器便可以根据数据采集组件的控制指令自动的控制操作组件和执行组件动作,有效地提高了作业机械整体工作流程的自动化水平,实现了作业机械的无人化控制。This application provides an unmanned control system for operating machinery and an unmanned operating machinery. The unmanned control system for operating machinery includes: an electronic button panel, an execution component, a control component, a data acquisition component and a vehicle controller; wherein, the electronic button panel , execution components, control components, data acquisition components and vehicle controllers are all connected to the communication bus of the working machinery. The modules are highly integrated, easy to maintain, and the system has no redundancy; the electronic button panel is used to select the working mode of the working machinery, data The acquisition component is used to generate control instructions in the working mode. The vehicle controller is used to control the control components and execute component actions based on the control instructions. The working modes include manual mode, remote control mode and unmanned control mode. The working mode is selected through the electronic button panel. After that, the vehicle controller can automatically control the operating components and execute component actions according to the control instructions of the data acquisition component, effectively improving the automation level of the overall workflow of the working machinery and realizing unmanned control of the working machinery.
附图说明Description of the drawings
为了更清楚地说明本申请或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions in this application or the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are of the present invention. For some embodiments of the application, those of ordinary skill in the art can also obtain other drawings based on these drawings without exerting creative efforts.
图1是本申请提供的作业机械无人化控制系统的结构示意图;Figure 1 is a schematic structural diagram of the unmanned control system for operating machinery provided by this application;
图2是本申请提供的手柄的结构示意图。Figure 2 is a schematic structural diagram of the handle provided by this application.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请中的附图,对本申请中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in this application will be clearly and completely described below in conjunction with the drawings in this application. Obviously, the described embodiments are part of the embodiments of this application. , not all examples. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
实施例1:Example 1:
本实施例结合图1-图2描述本申请的一种作业机械无人化控制系统及作业机械。This embodiment describes an unmanned control system for a working machine and a working machine of the present application with reference to FIGS. 1-2 .
图1是本申请提供的作业机械无人化控制系统的结构示意图。FIG1 is a schematic diagram of the structure of an unmanned control system for an operating machine provided in the present application.
如图1所示,本申请实施例提供的一种作业机械无人化控制系统,包括:电子按键面板、执行组件、操控组件、数据采集组件、防碰撞组件、电源管理模块和整车控制器;其中,电子按键面板、执行组件、操控组件、数据采集组件和整车控制器均与作业机械的通信总线相连;电子按键面板用于选择作业机械的工作模式,数据采集组件用于在工作模式下生成控制指令,整车控制器(VCU,Vehicle Control Unit)用于基于控制指令控制操 控组件和执行组件动作,工作模式包括人工模式、远程遥控模式和无人控制模式。As shown in Figure 1, an unmanned control system for working machinery provided by an embodiment of the present application includes: an electronic button panel, an execution component, a control component, a data acquisition component, an anti-collision component, a power management module and a vehicle controller. ; Among them, the electronic button panel, execution component, control component, data acquisition component and vehicle controller are all connected to the communication bus of the working machine; the electronic button panel is used to select the working mode of the working machine, and the data acquisition component is used to select the working mode of the working machine. The vehicle control unit (VCU, Vehicle Control Unit) is used to control the control components and execute component actions based on the control instructions. The working modes include manual mode, remote control mode and unmanned control mode.
在一个具体的实现过程中,作业机械以电动装载机为例进行说明,电动装载机可以采用不同的控制模式。In a specific implementation process, the operating machinery is explained by taking an electric loader as an example, and the electric loader can adopt different control modes.
其中,工作流程为操作员可以根据工作需要,通过电子按键面板选择电动装载机的工作模式,出于安全及待机能耗考虑,工作模式的切换仅能通过人工在电子按键面板操作。Among them, the workflow is that the operator can select the working mode of the electric loader through the electronic button panel according to work needs. For safety and standby energy consumption considerations, the switching of the working mode can only be manually operated on the electronic button panel.
电子按键面板的按键选择信号组包成一帧数据以固定周期通过通信总线(即图1中的CAN_A总线)传输到整车控制器。然后整车控制器便会根据选择的工作模式控制数据采集组件生成对应的控制指令,整车控制器再利用控制指令去控制执行组件动作。值得说明的是,电动装载机整车控制器的作用包括如下:The key selection signal group of the electronic key panel is packaged into a frame of data and transmitted to the vehicle controller through the communication bus (i.e., the CAN_A bus in Figure 1) at a fixed period. Then the vehicle controller will control the data acquisition component to generate corresponding control instructions according to the selected working mode, and the vehicle controller will then use the control instructions to control the execution component actions. It is worth mentioning that the functions of the electric loader vehicle controller include the following:
1.电动装载机驱动控制,根据操作员要求、车辆状态等工况,合理控制电机的工作状态及功率输出,满足驾驶工况要求。包括加减速、恒速、制动和后退等工况。1. Electric loader drive control, according to the operator's requirements, vehicle status and other working conditions, reasonably control the working state and power output of the motor to meet the driving conditions, including acceleration and deceleration, constant speed, braking and reverse conditions.
2.制动能量回馈控制,根据制动踏板和加速踏板信息、车辆行驶信息、动力电池状态信息,判断制动模式,计算制动力矩分配,回收部分能量。2. Braking energy feedback control, based on brake pedal and accelerator pedal information, vehicle driving information, and power battery status information, determines the braking mode, calculates braking torque distribution, and recovers part of the energy.
3.整车能量优化,通过对电动汽车的电机驱动系统、电池管理系统、传动系统以及其他车载耗能部件的协调和管理,获得最佳的能量利用率,延长使用。3. Vehicle energy optimization, through the coordination and management of the electric vehicle's motor drive system, battery management system, transmission system and other vehicle energy-consuming components, to obtain the best energy utilization and extend the use.
4.故障诊断和保护,进行故障诊断,并及时进行相应的安全保护处理,故障码的存储和回调。4. Fault diagnosis and protection, perform fault diagnosis, and perform corresponding safety protection processing in a timely manner, and store and call back fault codes.
5.网络管理,组织信息传输,网络状态监控,网络节点管理等。5. Network management, organizing information transmission, network status monitoring, network node management, etc.
6.车辆状态监视,将各自管辖对象的状态信息和故障诊断信息发送至总线,由整车控制器通过综合数仪表显示出来。6. Vehicle status monitoring, sending the status information and fault diagnosis information of the respective jurisdiction objects to the bus, which will be displayed by the vehicle controller through the comprehensive digital instrument.
本实施例中电子按键面板包括人工模式按键、远程遥控按键和无人控制按键,数据采集组件包括远程遥控器和传感器组;人工模式按键、远程遥控按键和无人控制按键均与作业机械的通信总线相连;当整车控制器接收到人工模式按键的选择信号时,整车控制器根据操控组件的操作指令控制执行组件动作;当整车控制器接收到远程遥控按键的选择信号时,整车 控制器接收远程遥控器的控制指令,并通过控制指令控制执行组件动作;当整车控制器接收到无人控制按键的选择信号时,整车控制器接收传感器组采集的环境数据,并通过环境数据生成控制指令控制执行组件动作。In this embodiment, the electronic button panel includes a manual mode button, a remote control button and an unmanned control button, and the data collection component includes a remote controller and a sensor group; the manual mode button, the remote control button and the unmanned control button all communicate with the operating machinery. The bus is connected; when the vehicle controller receives the selection signal of the manual mode button, the vehicle controller controls the execution component action according to the operating instructions of the control component; when the vehicle controller receives the selection signal of the remote control button, the vehicle controller The controller receives the control instructions from the remote controller and controls the actions of the execution components through the control instructions; when the vehicle controller receives the selection signal of the unmanned control button, the vehicle controller receives the environmental data collected by the sensor group and passes the environmental data Data generation control instructions control execution component actions.
具体的,通过电子按键面板可以选择不同的工作模式,操作员可以根据实际需要选择对应的工作模式。Specifically, different working modes can be selected through the electronic button panel, and the operator can select the corresponding working mode according to actual needs.
当操作员选择人工模式时,此时的电动装载机进入人工模式,即操作员通过操控组件对电动装载机进行控制。操作员通过操控组件将操控生成的控制指令发送至整车控制器,整车控制器根据控制指令控制对应的执行组件进行动作,从而实现人工模式的控制。人工模式也就是操作员自己对电动装载机进行控制,包括启停、加速、装载等等操作均是人工控制完成。When the operator selects the manual mode, the electric loader enters the manual mode, that is, the operator controls the electric loader through the control component. The operator sends the control instructions generated by the operation to the vehicle controller through the control component. The vehicle controller controls the corresponding execution components to act according to the control instructions, thereby realizing the control of the manual mode. The manual mode means that the operator controls the electric loader himself, including starting, stopping, accelerating, loading and other operations are all completed by manual control.
当操作员选择电子按键面板上的远程遥控按键时,便表明此时的电动装载机处于远程遥控控制模式下,此时整车控制器将不再响应转向盘、制动踏板、油门踏板、手柄等操控组件输出的各类信号。遥控发送端和遥控接收端通过LoRa无线通讯,LoRa其名称为远距离无线电(Long Range Radio),其最大特点就是在同样的功耗条件下比其他无线方式传播的距离更远,实现了低功耗和远距离的统一,它在同样的功耗下比传统的无线射频通信距离扩大3~5倍,本实施例中,LoRa无线模块可以采用LLCC68芯片设计,LLCC68采用先进的LoRa调制技术,在抗干扰性能、通信距离都远超现在的FSK、GFSK调制方式的产品。该模块具有体积小、功耗低、传输距离远、抗干扰能力强等特点,可广泛应用于各种无线通信领域。When the operator selects the remote control button on the electronic button panel, it indicates that the electric loader is in remote control mode. At this time, the vehicle controller will no longer respond to the steering wheel, brake pedal, accelerator pedal, and handle. Various signals output by control components. The remote control sender and remote control receiver communicate through LoRa wirelessly. LoRa is called Long Range Radio. Its biggest feature is that it can propagate farther than other wireless methods under the same power consumption conditions, achieving low power. Unification of power consumption and long distance, it can extend the communication distance by 3 to 5 times compared with traditional wireless radio frequency under the same power consumption. In this embodiment, the LoRa wireless module can be designed using LLCC68 chip. LLCC68 adopts advanced LoRa modulation technology. The anti-interference performance and communication distance are far superior to the current FSK and GFSK modulation products. This module has the characteristics of small size, low power consumption, long transmission distance, and strong anti-interference ability, and can be widely used in various wireless communication fields.
遥控发送端布置有按键等控件,用户触发按键时,按键信号被遥控发送端内部的处理器捕获,并组包成一帧控制指令,通过LoRa无线模块发射出去;遥控接收端接收到LoRa无线数据解析出控制指令后,再通过通信总线(即图1中的CAN_B总线)传递给整车控制器,整车控制器根据控制指令控制对应的执行元件执行相对应的动作。无线通信方式也可以是其他的通信方式,例如网路通信采用4G或5G通讯模块来实现遥控数据的传输等。The remote control sender is equipped with buttons and other controls. When the user triggers the button, the button signal is captured by the processor inside the remote control sender, and packaged into a frame of control instructions, which is transmitted through the LoRa wireless module; the remote control receiver receives the LoRa wireless data analysis After the control command is issued, it is transmitted to the vehicle controller through the communication bus (i.e., the CAN_B bus in Figure 1). The vehicle controller controls the corresponding actuator to perform the corresponding action according to the control command. The wireless communication method can also be other communication methods. For example, network communication uses 4G or 5G communication modules to realize the transmission of remote control data.
当操作员选择电子按键面板上的无人控制按键时,便表明此时的电动装载机处于无人控制的模式下,此时整车控制器将不再响应转向盘、制动踏板、油门踏板、手柄等操控组件输出的各类信号。此时的整车控制器接 受传感器组采集的环境数据,包括电动装载机各种不同的状态数据,然后基于算法数据生成对应的控制策略并通过通信总线(即图1中的CAN_B总线)传递给整车控制器,整车控制器将控制策略通过CAN_A总线传递给各执行系统执行相对应的动作,从而完成无人自动控制模式下的工作。When the operator selects the unmanned control button on the electronic button panel, it indicates that the electric loader is in unmanned control mode at this time. At this time, the vehicle controller will no longer respond to the steering wheel, brake pedal, and accelerator pedal. , handles and other control components output various signals. At this time, the vehicle controller accepts the environmental data collected by the sensor group, including various status data of the electric loader, and then generates the corresponding control strategy based on the algorithm data and passes it to the controller through the communication bus (i.e., the CAN_B bus in Figure 1). The vehicle controller transmits the control strategy to each execution system through the CAN_A bus to perform corresponding actions, thereby completing the work in the unmanned automatic control mode.
其中,图1中的智能域设备包括传感器组和处理器,设置有处理器可以减轻整车控制器的数据处理压力,遥控接收端和遥控发送端的处理器同样也是减轻整车控制器的数据处理压力,遥控发送端的矩阵按键便是不同的控制指令的操作按键。通过三种不同的工作模式,可以适应不同的工作环境,在常规工作环境中操作员可以选择常规的人工模式进行电动装载机的人工控制。在特殊工作环境下,操作员可以选择遥控控制模式或者是无人控制模式,遥控控制模式时,操作员通过遥控按键,通过遥控按键的不同操作指令,控制电动装载机的不同动作。无人控制模式时,电动装载机通过车载各种不同的传感器读取不同的环境数据和车辆数据,然后整车控制器根据数据分析与处理之后,生成对应的控制逻辑,实现电动装载机的无人控制。由于电动装载机在不同的控制方式下执行不同的工作模式,使得电动装载机可以适应于各种不同的工作环境,满足用户的不同的工作需求。Among them, the smart domain device in Figure 1 includes a sensor group and a processor. The processor can reduce the data processing pressure of the vehicle controller. The processors of the remote control receiver and the remote control sender also reduce the data processing pressure of the vehicle controller. Pressure, the matrix buttons on the remote control transmitter are the operation buttons for different control instructions. Through three different working modes, it can adapt to different working environments. In a regular working environment, the operator can choose the regular manual mode for manual control of the electric loader. In special working environments, the operator can choose remote control mode or unmanned control mode. In remote control mode, the operator controls different actions of the electric loader through remote control buttons and different operating instructions of the remote control buttons. In the unmanned control mode, the electric loader reads different environmental data and vehicle data through various on-board sensors, and then the vehicle controller generates corresponding control logic based on data analysis and processing to realize the unmanned control of the electric loader. People control. Since the electric loader executes different working modes under different control methods, the electric loader can adapt to various working environments and meet the different working needs of users.
进一步的,本实施例中的执行组件具体包括:油泵电机执行单元、转向执行单元、制动执行单元、行走电机执行单元和铲装执行单元;油泵电机执行单元、转向执行单元、制动执行单元、行走电机执行单元和铲装执行单元均与作业机械的通信总线相连;油泵电机执行单元用于为作业机械的液压系统泵油,转向执行单元用于控制作业机械转向,制动执行单元用于控制作业机械制动,行走电机执行单元用于控制作业机械的行走,铲装执行单元用于控制作业机械铲斗的升降和收放。Further, the execution components in this embodiment specifically include: an oil pump motor execution unit, a steering execution unit, a brake execution unit, a traveling motor execution unit and a shovel execution unit; an oil pump motor execution unit, a steering execution unit, and a brake execution unit. , the traveling motor execution unit and the shovel execution unit are all connected to the communication bus of the work machine; the oil pump motor execution unit is used to pump oil for the hydraulic system of the work machine, the steering execution unit is used to control the steering of the work machine, and the brake execution unit is used to It controls the braking of the working machinery, the traveling motor execution unit is used to control the walking of the working machinery, and the shovel execution unit is used to control the lifting and retracting of the bucket of the working machinery.
具体的,在接收到控制指令之后,无论是人工模式下的操控生成的控制指令,还是远程遥控器发送的控制指令,还是电动装载机的车载传感器等自动检测数据之后生成的控制指令,整车控制器都会控制执行组件进行相应的动作。此时,便会根据具体的控制指令,针对性的控制对应的执行组件中的执行单元进行相应的动作。Specifically, after receiving the control command, whether it is a control command generated by manipulation in manual mode, a control command sent by a remote control, or a control command generated after automatically detecting data from on-board sensors of an electric loader, the entire vehicle The controller will control the execution components to perform corresponding actions. At this time, the execution unit in the corresponding execution component will be specifically controlled to perform corresponding actions according to the specific control instructions.
例如,若控制指令为控制液压系统工作,则对应的油泵电机执行单元 动作,为液压系统进行泵油。若控制指令为转向指令,则对应的转向执行单元动作,以实现电动装载机的转向。若控制指令为制动指令,则对应的制动执行单元动作,以实现对电动装载机的制动。若控制指令为行走指令,则对应的行走电机执行单元动作,控制电动装载机前进或者是后退。若控制指令为铲斗装载指令,则对应的铲装执行单元动作,控制电动装载机完成装载任务等。不同的控制指令对应着不同的执行单元,能够更加精准地实现对电动装载机的有效控制,提高电动装载机的远程或者是无人控制的安全性。For example, if the control instruction is to control the operation of the hydraulic system, the corresponding oil pump motor execution unit operates to pump oil for the hydraulic system. If the control command is a steering command, the corresponding steering execution unit acts to realize the steering of the electric loader. If the control command is a braking command, the corresponding brake execution unit operates to realize braking of the electric loader. If the control command is a walking command, the corresponding walking motor executes the unit action to control the electric loader to move forward or backward. If the control instruction is a bucket loading instruction, the corresponding bucket loading execution unit will act to control the electric loader to complete the loading task, etc. Different control instructions correspond to different execution units, which can more accurately achieve effective control of the electric loader and improve the safety of remote or unmanned control of the electric loader.
本实施例中的执行组件还包括驻车执行单元,电子按键面板还包括电子驻车按键;驻车执行单元和电子驻车按键均与作业机械的通信总线相连;当整车控制器接收到电子驻车按键的选择信号时,整车控制器控制驻车执行单元动作。The execution component in this embodiment also includes a parking execution unit, and the electronic button panel also includes an electronic parking button; both the parking execution unit and the electronic parking button are connected to the communication bus of the working machine; when the vehicle controller receives the electronic When the parking button is selected, the vehicle controller controls the action of the parking execution unit.
具体的,当用户按下电子驻车按键之后,电动装载机对应的驻车执行单元便会控制电动装载机进入驻车模式,电动装载机便会停止运行,且各个执行元件都会停止工作,保证电动装载机的安全运行和安全作业。Specifically, when the user presses the electronic parking button, the parking execution unit corresponding to the electric loader will control the electric loader to enter the parking mode, the electric loader will stop running, and each actuator will stop working, ensuring Safe operation and safe operation of electric loaders.
本实施例中的操控组件包括:转向盘、制动踏板、油门踏板和手柄;转向盘用于发出转向信号至整车控制器,制动踏板用于发出制动信号至整车控制器,油门踏板用于发出油门信号至整车控制器,手柄用于发出铲斗升降信号和收放信号。其中,手柄包括翘板开关和按键开关;翘板开关和按键开关设置于手柄的顶端,翘板开关和按键开关用于控制作业机械的档位切换。The control components in this embodiment include: a steering wheel, a brake pedal, an accelerator pedal and a handle; the steering wheel is used to send a steering signal to the vehicle controller, the brake pedal is used to send a braking signal to the vehicle controller, and the accelerator pedal is used to send a braking signal to the vehicle controller. The pedal is used to send accelerator signals to the vehicle controller, and the handle is used to send bucket lifting and retracting signals. Among them, the handle includes a rocker switch and a key switch; the rocker switch and the key switch are arranged on the top of the handle, and the rocker switch and the key switch are used to control gear switching of the working machine.
具体的,操控组件主要是在人工模式下才会有效,各个部件的工作流程为,转向盘通过通信总线(即CAN_A总线)将角度信息传递给整车控制器,整车控制器将转向策略通过CAN_A总线传递给转向执行单元,实现转向;制动踏板通过CAN_A总线将开度信息传递给整车控制器,整车控制器将制动策略、能量回收策略通过CAN_A总线传递给制动执行单元,实现制动;油门踏板通过CAN_A总线将开度信息传递给整车控制器,整车控制器结合档位信息,制定行走策略并传递给行走电机执行系统,控制电动装载机的行进。手柄通过CAN_A总线将操纵杆的方向及开度信息传递给整车控制器,整车控制器将动臂、铲斗的策略通过CAN_A总线传递 给铲装执行单元,实现动臂的升降、铲斗的收放等。Specifically, the control component is mainly effective in manual mode. The workflow of each component is as follows: the steering wheel transmits angle information to the vehicle controller through the communication bus (i.e. CAN_A bus), and the vehicle controller passes the steering strategy through The CAN_A bus is transmitted to the steering execution unit to realize steering; the brake pedal transmits the opening information to the vehicle controller through the CAN_A bus, and the vehicle controller transmits the braking strategy and energy recovery strategy to the brake execution unit through the CAN_A bus. Realize braking; the accelerator pedal transmits the opening information to the vehicle controller through the CAN_A bus. The vehicle controller combines the gear information to formulate a walking strategy and transmits it to the walking motor execution system to control the movement of the electric loader. The handle transmits the direction and opening information of the joystick to the vehicle controller through the CAN_A bus. The vehicle controller transmits the boom and bucket strategies to the shovel execution unit through the CAN_A bus to realize the lifting and lowering of the boom and bucket. of retracting and releasing etc.
其中,图2为本申请提供的手柄的结构示意图,如图2所示,手柄可向前、后、左、右四个方向动作,同时,在手柄的顶部布置有翘板开关和按键开关,操作员可通过翘板开关和按键开关来实现档位的切换,铲装执行单元根据操纵杆的开度,实现动臂的升降和铲斗的收放等。Among them, Figure 2 is a schematic structural diagram of the handle provided by this application. As shown in Figure 2, the handle can move in four directions: forward, backward, left, and right. At the same time, a rocker switch and a key switch are arranged on the top of the handle. The operator can switch gears through the rocker switch and key switch. The shovel execution unit realizes the lifting and lowering of the boom and the retracting and unfolding of the bucket according to the opening of the joystick.
本实施例中的防碰撞组件与作业机械的通信总线相连,防碰撞组件设置于作业机械上;当作业机械处于远程遥控按键或无人控制按键的工作模式下时,防碰撞组件用于检测障碍物与作业机械距离,当距离小于预设距离时,整车控制器控制作业机械停止运行。其中,防碰撞组件包括摄像头和激光雷达;摄像头用于检测障碍物,激光雷达用于检测障碍物与作业机械的距离。The anti-collision component in this embodiment is connected to the communication bus of the working machine, and the anti-collision component is installed on the working machine; when the working machine is in the remote control button or unmanned control button working mode, the anti-collision component is used to detect obstacles. When the distance between the object and the working machinery is less than the preset distance, the vehicle controller controls the working machinery to stop running. Among them, the anti-collision component includes a camera and a lidar; the camera is used to detect obstacles, and the lidar is used to detect the distance between the obstacle and the operating machinery.
具体的,当电动装载机工作在远程遥控模式或无人控制模式时,由于控制信号有一定的延时,尤其是远程遥控模式,通常需要实时传输现场视频画面以便远程操作端做出正确的操控动作。以电动装载机时速40km、时延100ms为例,在遥控端的控制指令被电动装载机接收到之前,装载机已移动约1米,不可避免带来极大的安全隐患。通过防碰撞组件可以及时地进行安全检测,具体的检测方式便是通过摄像头检测障碍物,然后通过激光雷达检测障碍物与电动作业机械的距离值,通过实时地检测障碍物与电动装载机的距离,以及周边环境等数据,能够有效地保证电动作业机械的工作安全。通过防撞碰撞组件建立主动防撞预警机制,能够实现在各种不同的复杂工况下对作业机械以及新人等进行安全保护,例如,当检测到电动装载机距离行人或其他障碍物的距离小于预设距离时,此时便控制电动装载机停止工作,以保证电动装载机及行人的安全。Specifically, when the electric loader works in remote control mode or unmanned control mode, due to a certain delay in the control signal, especially in remote control mode, it is usually necessary to transmit live video footage in real time so that the remote operator can make correct control. action. Taking an electric loader with a speed of 40km per hour and a delay of 100ms as an example, before the control command from the remote control is received by the electric loader, the loader has moved about 1 meter, which inevitably brings great safety risks. Safety detection can be carried out in a timely manner through anti-collision components. The specific detection method is to detect obstacles through cameras, then detect the distance between obstacles and electric working machinery through laser radar, and detect the distance between obstacles and electric loaders in real time. , as well as surrounding environment and other data, can effectively ensure the working safety of electric working machinery. An active anti-collision warning mechanism is established through the anti-collision component, which can realize the safety protection of working machinery and newcomers under various complex working conditions. For example, when it is detected that the distance between the electric loader and pedestrians or other obstacles is less than When the distance is preset, the electric loader is controlled to stop working at this time to ensure the safety of the electric loader and pedestrians.
本实施例中的电源管理模块与作业机械的通信总线相连,电源管理模块用于控制作业机械内的低压用电设备。The power management module in this embodiment is connected to the communication bus of the working machine, and the power management module is used to control low-voltage electrical equipment in the working machine.
具体的,电压管理模块主要管理低压用电设备,包括转向灯、远近光灯等等,电源管理模块接收到整车控制器的相关控制指令后执行对应的动作,保证电动装载机内的用电供应等问题。Specifically, the voltage management module mainly manages low-voltage electrical equipment, including turn signals, high and low beams, etc. The power management module performs corresponding actions after receiving relevant control instructions from the vehicle controller to ensure the power consumption in the electric loader. Supply and other issues.
实施例2:Example 2:
本实施例提供一种较为基础的实现方式,一种作业机械无人化控制系 统,包括:电子按键面板、执行组件、操控组件、数据采集组件和整车控制器;其中,电子按键面板、执行组件、操控组件、数据采集组件和整车控制器均与作业机械的通信总线相连,模块集成度高,维护方便,系统无冗余;电子按键面板用于选择作业机械的工作模式,数据采集组件用于在工作模式下生成控制指令,整车控制器用于基于控制指令控制操控组件和执行组件动作,通过电子按键面板选择工作模式之后,整车控制器便可以根据数据采集组件的控制指令自动的控制操作组件和执行组件动作,有效地提高了作业机械整体工作流程的自动化水平,实现了作业机械的无人化控制。This embodiment provides a relatively basic implementation method, an unmanned control system for work machinery, including: an electronic button panel, an execution component, a control component, a data collection component and a vehicle controller; wherein, the electronic button panel, execution component The components, control components, data acquisition components and vehicle controller are all connected to the communication bus of the working machinery. The modules are highly integrated, easy to maintain, and the system has no redundancy; the electronic button panel is used to select the working mode of the working machinery, and the data acquisition component It is used to generate control instructions in the working mode. The vehicle controller is used to control the control components and execute component actions based on the control instructions. After selecting the working mode through the electronic button panel, the vehicle controller can automatically control the components according to the control instructions of the data acquisition component. Controlling the actions of operating components and executing components effectively improves the automation level of the overall workflow of the operating machinery and realizes unmanned control of the operating machinery.
实施例3:Example 3:
本实施例主要结构同实施例2,进一步的,在上述实施例2的基础上,本实施例中的作业机械无人化控制系统,还包括防碰撞组件;防碰撞组件与作业机械的通信总线相连,防碰撞组件设置于作业机械上;当作业机械处于远程遥控按键或无人控制按键的工作模式下时,防碰撞组件用于检测障碍物与作业机械距离,当距离小于预设距离时,整车控制器控制作业机械停止运行。其中,防碰撞组件包括摄像头和激光雷达;摄像头用于检测障碍物,激光雷达用于检测障碍物与作业机械的距离。The main structure of this embodiment is the same as that of Embodiment 2. Furthermore, based on the above-mentioned Embodiment 2, the unmanned control system of the working machine in this embodiment also includes an anti-collision component; a communication bus between the anti-collision component and the working machine. Connected, the anti-collision component is set on the working machine; when the working machine is in the working mode of remote control button or unmanned control button, the anti-collision component is used to detect the distance between the obstacle and the working machine. When the distance is less than the preset distance, The vehicle controller controls the working machinery to stop running. Among them, the anti-collision component includes a camera and a lidar; the camera is used to detect obstacles, and the lidar is used to detect the distance between the obstacle and the operating machinery.
具体的,当电动装载机工作在远程遥控模式或无人控制模式时,由于控制信号有一定的延时,尤其是远程遥控模式,通常需要实时传输现场视频画面以便远程操作端做出正确的操控动作。以电动装载机时速40km、时延100ms为例,在遥控端的控制指令被电动装载机接收到之前,装载机已移动约1米,不可避免带来极大的安全隐患。通过防碰撞组件可以及时地进行安全检测,具体的检测方式便是通过摄像头检测障碍物,然后通过激光雷达检测障碍物与电动作业机械的距离值,通过实时地检测障碍物与电动装载机的距离,以及周边环境等数据,能够有效地保证电动作业机械的工作安全。通过防撞碰撞组件建立主动防撞预警机制,能够实现在各种不同的复杂工况下对作业机械以及新人等进行安全保护,例如,当检测到电动装载机距离行人或其他障碍物的距离小于预设距离时,此时便控制电动装载机停止工作,以保证电动装载机及行人的安全。Specifically, when the electric loader works in remote control mode or unmanned control mode, due to the certain delay of the control signal, especially in remote control mode, it is usually necessary to transmit the on-site video image in real time so that the remote operation end can make correct control actions. Taking the electric loader with a speed of 40km/h and a delay of 100ms as an example, before the control command of the remote control end is received by the electric loader, the loader has moved about 1 meter, which inevitably brings great safety hazards. The anti-collision component can be used to perform safety detection in a timely manner. The specific detection method is to detect obstacles through the camera, and then detect the distance between the obstacle and the electric working machinery through the laser radar. By real-time detection of the distance between the obstacle and the electric loader, as well as data such as the surrounding environment, the working safety of the electric working machinery can be effectively guaranteed. By establishing an active anti-collision warning mechanism through the anti-collision collision component, it is possible to achieve safety protection for operating machinery and newcomers under various complex working conditions. For example, when it is detected that the distance between the electric loader and pedestrians or other obstacles is less than the preset distance, the electric loader is controlled to stop working to ensure the safety of the electric loader and pedestrians.
实施例4:本实施例主要结构同实施例2,进一步的,在上述实施例2 的基础上,如图1所示,本实施例中的执行组件包括:油泵电机执行单元、转向执行单元、制动执行单元、行走电机执行单元和铲装执行单元;油泵电机执行单元、转向执行单元、制动执行单元、行走电机执行单元和铲装执行单元均与作业机械的通信总线相连;油泵电机执行单元用于为作业机械的液压系统泵油,转向执行单元用于控制作业机械转向,制动执行单元用于控制作业机械制动,行走电机执行单元用于控制作业机械的行走,铲装执行单元用于控制作业机械铲斗的升降和收放。Embodiment 4: The main structure of this embodiment is the same as that of Embodiment 2. Further, based on the above-mentioned Embodiment 2, as shown in Figure 1, the execution components in this embodiment include: an oil pump motor execution unit, a steering execution unit, The brake execution unit, travel motor execution unit and shovel execution unit; the oil pump motor execution unit, steering execution unit, brake execution unit, travel motor execution unit and shovel execution unit are all connected to the communication bus of the working machine; the oil pump motor execution unit The unit is used to pump oil for the hydraulic system of the work machine, the steering execution unit is used to control the steering of the work machine, the brake execution unit is used to control the braking of the work machine, the travel motor execution unit is used to control the walking of the work machine, and the shovel execution unit Used to control the lifting and retracting of the bucket of working machinery.
具体的,在接收到控制指令之后,无论是人工模式下的操控生成的控制指令,还是远程遥控器发送的控制指令,还是电动装载机的车载传感器等自动检测数据之后生成的控制指令,整车控制器都会控制执行组件进行相应的动作。此时,便会根据具体的控制指令,针对性的控制对应的执行组件中的执行单元进行相应的动作。Specifically, after receiving the control command, whether it is a control command generated by manipulation in manual mode, a control command sent by a remote control, or a control command generated by automatically detecting data from on-board sensors of an electric loader, the entire vehicle The controller will control the execution components to perform corresponding actions. At this time, the execution unit in the corresponding execution component will be specifically controlled to perform corresponding actions according to the specific control instructions.
例如,若控制指令为控制液压系统工作,则对应的油泵电机执行单元动作,为液压系统进行泵油。若控制指令为转向指令,则对应的转向执行单元动作,以实现电动装载机的转向。若控制指令为制动指令,则对应的制动执行单元动作,以实现对电动装载机的制动。若控制指令为行走指令,则对应的行走电机执行单元动作,控制电动装载机前进或者是后退。若控制指令为铲斗装载指令,则对应的铲装执行单元动作,控制电动装载机完成装载任务等。不同的控制指令对应着不同的执行单元,能够更加精准地实现对电动装载机的有效控制,提高电动装载机的远程或者是无人控制的安全性。For example, if the control instruction is to control the operation of the hydraulic system, the corresponding oil pump motor execution unit will be activated to pump oil for the hydraulic system. If the control instruction is a steering instruction, the corresponding steering execution unit will be activated to realize the steering of the electric loader. If the control instruction is a braking instruction, the corresponding braking execution unit will be activated to realize the braking of the electric loader. If the control instruction is a walking instruction, the corresponding walking motor execution unit will be activated to control the electric loader to move forward or backward. If the control instruction is a bucket loading instruction, the corresponding shovel loading execution unit will be activated to control the electric loader to complete the loading task, etc. Different control instructions correspond to different execution units, which can realize effective control of the electric loader more accurately and improve the safety of remote or unmanned control of the electric loader.
实施例5:Example 5:
本实施例主要结构同实施例4,进一步的,在上述实施例的基础上,本实施例中的执行组件还包括驻车执行单元,电子按键面板还包括电子驻车按键;驻车执行单元和电子驻车按键均与作业机械的通信总线相连;当整车控制器接收到电子驻车按键的选择信号时,整车控制器控制驻车执行单元动作。The main structure of this embodiment is the same as that of Embodiment 4. Furthermore, on the basis of the above embodiment, the execution component in this embodiment also includes a parking execution unit, and the electronic button panel also includes an electronic parking button; the parking execution unit and The electronic parking buttons are all connected to the communication bus of the working machine; when the vehicle controller receives the selection signal of the electronic parking button, the vehicle controller controls the action of the parking execution unit.
具体的,当用户按下电子驻车按键之后,电动装载机对应的驻车执行单元便会控制电动装载机进入驻车模式,电动装载机便会停止运行,且各个执行元件都会停止工作,保证电动装载机的安全运行和安全作业。Specifically, when the user presses the electronic parking button, the parking execution unit corresponding to the electric loader will control the electric loader to enter the parking mode, the electric loader will stop running, and each actuator will stop working, ensuring Safe operation and safe operation of electric loaders.
实施例6:Example 6:
本实施例主要结构同实施例2,进一步的,在上述实施例的基础上,如图1所示,本实施例中的操控组件包括:转向盘、制动踏板、油门踏板和手柄;转向盘用于发出转向信号至整车控制器,制动踏板用于发出制动信号至整车控制器,油门踏板用于发出油门信号至整车控制器,手柄用于发出铲斗升降信号和收放信号。其中,手柄包括翘板开关和按键开关;翘板开关和按键开关设置于手柄的顶端,翘板开关和按键开关用于控制作业机械的档位切换。The main structure of this embodiment is the same as that of Embodiment 2. Furthermore, on the basis of the above embodiment, as shown in Figure 1, the control assembly in this embodiment includes: a steering wheel, a brake pedal, an accelerator pedal and a handle; the steering wheel It is used to send the steering signal to the vehicle controller, the brake pedal is used to send the braking signal to the vehicle controller, the accelerator pedal is used to send the accelerator signal to the vehicle controller, and the handle is used to send the bucket lifting signal and retraction Signal. Among them, the handle includes a rocker switch and a key switch; the rocker switch and the key switch are arranged on the top of the handle, and the rocker switch and the key switch are used to control gear switching of the working machine.
具体的,操控组件主要是在人工模式下才会有效,各个部件的工作流程为,转向盘通过通信总线(即CAN_A总线)将角度信息传递给整车控制器,整车控制器将转向策略通过CAN_A总线传递给转向执行单元,实现转向;制动踏板通过CAN_A总线将开度信息传递给整车控制器,整车控制器将制动策略、能量回收策略通过CAN_A总线传递给制动执行单元,实现制动;油门踏板通过CAN_A总线将开度信息传递给整车控制器,整车控制器结合档位信息,制定行走策略并传递给行走电机执行系统,控制电动装载机的行进。手柄通过CAN_A总线将操纵杆的方向及开度信息传递给整车控制器,整车控制器将动臂、铲斗的策略通过CAN_A总线传递给铲装执行单元,实现动臂的升降、铲斗的收放等。Specifically, the control component is mainly effective in manual mode. The workflow of each component is as follows: the steering wheel transmits angle information to the vehicle controller through the communication bus (i.e. CAN_A bus), and the vehicle controller passes the steering strategy through The CAN_A bus is transmitted to the steering execution unit to realize steering; the brake pedal transmits the opening information to the vehicle controller through the CAN_A bus, and the vehicle controller transmits the braking strategy and energy recovery strategy to the brake execution unit through the CAN_A bus. Realize braking; the accelerator pedal transmits the opening information to the vehicle controller through the CAN_A bus. The vehicle controller combines the gear information to formulate a walking strategy and transmits it to the walking motor execution system to control the movement of the electric loader. The handle transmits the direction and opening information of the joystick to the vehicle controller through the CAN_A bus. The vehicle controller transmits the boom and bucket strategies to the shovel execution unit through the CAN_A bus to realize the lifting and lowering of the boom and bucket. of retracting and releasing etc.
其中,图2为本申请提供的手柄的结构示意图,如图2所示,手柄可向前、后、左、右四个方向动作,同时,在手柄的顶部布置有翘板开关和按键开关,操作员可通过翘板开关和按键开关来实现档位的切换,铲装执行单元根据操纵杆的开度,实现动臂的升降和铲斗的收放等。Among them, Figure 2 is a schematic structural diagram of the handle provided by this application. As shown in Figure 2, the handle can move in four directions: forward, backward, left, and right. At the same time, a rocker switch and a key switch are arranged on the top of the handle. The operator can switch gears through the rocker switch and key switch. The shovel execution unit realizes the lifting and lowering of the boom and the retracting and unfolding of the bucket according to the opening of the joystick.
实施例7:Example 7:
本实施例主要结构同实施例2,进一步的,在上述实施例的基础上,如图1所示,本实施例中还包括电源管理模块;电源管理模块与作业机械的通信总线相连,电源管理模块用于控制作业机械内的低压用电设备。The main structure of this embodiment is the same as that of Embodiment 2. Furthermore, on the basis of the above embodiment, as shown in Figure 1, this embodiment also includes a power management module; the power management module is connected to the communication bus of the working machine, and the power management module The module is used to control low-voltage electrical equipment in work machinery.
具体的,电压管理模块主要管理低压用电设备,包括转向灯、远近光灯等等,电源管理模块接收到整车控制器的相关控制指令后执行对应的动作,保证电动装载机内的用电供应等问题。Specifically, the voltage management module mainly manages low-voltage electrical equipment, including turn signals, high and low beams, etc. The power management module performs corresponding actions after receiving relevant control instructions from the vehicle controller to ensure the power consumption in the electric loader. Supply and other issues.
实施例8:Example 8:
基于同一总的发明构思,本申请还保护一种作业机械,作业机械包括如上述任一实施例的作业机械无人化控制系统,作业机械包括电动装载机等。Based on the same general inventive concept, this application also protects a working machine. The working machine includes the unmanned control system for the working machine as in any of the above embodiments. The working machine includes an electric loader, etc.
以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The device embodiments described above are only illustrative. The units described as separate components may or may not be physically separated. The components shown as units may or may not be physical units, that is, they may be located in One location, or it can be distributed across multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Persons of ordinary skill in the art can understand and implement the method without any creative effort.
通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到各实施方式可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件。基于这样的理解,上述技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品可以存储在计算机可读存储介质中,如ROM/RAM、磁碟、光盘等,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行各个实施例或者实施例的某些部分所述的方法。Through the above description of the embodiments, those skilled in the art can clearly understand that each embodiment can be implemented by software plus a necessary general hardware platform, and of course, it can also be implemented by hardware. Based on this understanding, the part of the above technical solutions that essentially contributes to the existing technology can be embodied in the form of a software product. The computer software product can be stored in a computer-readable storage medium, such as ROM/RAM, magnetic disc, optical disk, etc., including a number of instructions to cause a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods described in various embodiments or certain parts of the embodiments.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent substitutions are made to some of the technical features; however, these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions in the embodiments of the present application.

Claims (10)

  1. 一种作业机械无人化控制系统,包括:电子按键面板、执行组件、操控组件、数据采集组件和整车控制器;An unmanned control system for operating machinery, including: an electronic button panel, an execution component, a control component, a data acquisition component and a vehicle controller;
    所述电子按键面板、所述执行组件、所述操控组件、所述数据采集组件和所述整车控制器均与所述作业机械的通信总线相连;The electronic key panel, the execution component, the control component, the data collection component and the vehicle controller are all connected to the communication bus of the working machine;
    所述电子按键面板用于选择所述作业机械的工作模式,所述数据采集组件用于在所述工作模式下生成控制指令,所述整车控制器用于基于所述控制指令控制所述操控组件和所述执行组件动作,所述工作模式包括人工模式、远程遥控模式和无人控制模式。The electronic button panel is used to select the working mode of the working machine, the data collection component is used to generate control instructions in the working mode, and the vehicle controller is used to control the control component based on the control instructions. and the action of the execution component, and the working mode includes manual mode, remote control mode and unmanned control mode.
  2. 根据权利要求1所述的作业机械无人化控制系统,其中,所述电子按键面板包括人工模式按键、远程遥控按键和无人控制按键,所述数据采集组件包括远程遥控器和传感器组;The unmanned control system for work machinery according to claim 1, wherein the electronic button panel includes a manual mode button, a remote control button and an unmanned control button, and the data collection component includes a remote controller and a sensor group;
    所述人工模式按键、所述远程遥控按键和所述无人控制按键均与所述作业机械的通信总线相连;The manual mode button, the remote control button and the unmanned control button are all connected to the communication bus of the working machine;
    当所述整车控制器接收到所述人工模式按键的选择信号时,所述整车控制器根据所述操控组件的操作指令控制所述执行组件动作;When the vehicle controller receives the selection signal of the manual mode button, the vehicle controller controls the action of the execution component according to the operating instructions of the control component;
    当所述整车控制器接收到所述远程遥控按键的选择信号时,所述整车控制器接收所述远程遥控器的控制指令,并通过所述控制指令控制所述执行组件动作;When the vehicle controller receives the selection signal of the remote control button, the vehicle controller receives the control instruction of the remote remote control and controls the action of the execution component through the control instruction;
    当所述整车控制器接收到所述无人控制按键的选择信号时,所述整车控制器接收所述传感器组采集的环境数据,并通过所述环境数据生成控制指令控制所述执行组件动作。When the vehicle controller receives the selection signal of the unmanned control button, the vehicle controller receives the environmental data collected by the sensor group, and generates control instructions through the environmental data to control the execution component. action.
  3. 根据权利要求2所述的作业机械无人化控制系统,还包括防碰撞组件;The unmanned control system for work machinery according to claim 2, further comprising an anti-collision component;
    所述防碰撞组件与所述作业机械的通信总线相连,所述防碰撞组件设置于所述作业机械上;The anti-collision component is connected to the communication bus of the working machine, and the anti-collision component is provided on the working machine;
    当所述作业机械处于远程遥控按键或无人控制按键的工作模式下时,所述防碰撞组件用于检测障碍物与作业机械距离,当所述距离小于预设距离时,所述整车控制器控制所述作业机械停止运行。When the working machine is in the working mode of remote control button or unmanned control button, the anti-collision component is used to detect the distance between the obstacle and the working machine. When the distance is less than the preset distance, the vehicle control The controller controls the working machinery to stop running.
  4. 根据权利要求3所述的作业机械无人化控制系统,其中,所述防碰撞组件包括摄像头和激光雷达;The unmanned control system for operating machinery according to claim 3, wherein the anti-collision component comprises a camera and a laser radar;
    所述摄像头用于检测障碍物,所述激光雷达用于检测所述障碍物与所述作业机械的距离。The camera is used to detect obstacles, and the laser radar is used to detect the distance between the obstacle and the working machine.
  5. 根据权利要求1所述的作业机械无人化控制系统,其中,所述执行组件包括:油泵电机执行单元、转向执行单元、制动执行单元、行走电机执行单元和铲装执行单元;The unmanned control system of work machinery according to claim 1, wherein the execution components include: an oil pump motor execution unit, a steering execution unit, a brake execution unit, a traveling motor execution unit and a shovel execution unit;
    所述油泵电机执行单元、转向执行单元、制动执行单元、行走电机执行单元和铲装执行单元均与所述作业机械的通信总线相连;The oil pump motor execution unit, steering execution unit, brake execution unit, traveling motor execution unit and shovel execution unit are all connected to the communication bus of the working machine;
    所述油泵电机执行单元用于为所述作业机械的液压系统泵油,所述转向执行单元用于控制所述作业机械转向,所述制动执行单元用于控制所述作业机械制动,所述行走电机执行单元用于控制所述作业机械的行走,所述铲装执行单元用于控制所述作业机械铲斗的升降和收放。The oil pump motor execution unit is used to pump oil for the hydraulic system of the working machine, the steering execution unit is used to control the steering of the working machine, and the brake execution unit is used to control the braking of the working machine. The traveling motor execution unit is used to control the traveling of the working machine, and the shoveling execution unit is used to control the lifting and retracting of the bucket of the working machine.
  6. 根据权利要求5所述的作业机械无人化控制系统,其中,所述执行组件还包括驻车执行单元,所述电子按键面板还包括电子驻车按键;The unmanned control system of work machinery according to claim 5, wherein the execution component further includes a parking execution unit, and the electronic button panel further includes an electronic parking button;
    所述驻车执行单元和所述电子驻车按键均与所述作业机械的通信总线相连;The parking execution unit and the electronic parking button are both connected to the communication bus of the working machine;
    当所述整车控制器接收到所述电子驻车按键的选择信号时,所述整车控制器控制所述驻车执行单元动作。When the vehicle controller receives the selection signal of the electronic parking button, the vehicle controller controls the parking execution unit to act.
  7. 根据权利要求1所述的作业机械无人化控制系统,其中,所述操控组件包括:转向盘、制动踏板、油门踏板和手柄;The unmanned control system for work machinery according to claim 1, wherein the control components include: a steering wheel, a brake pedal, an accelerator pedal and a handle;
    所述转向盘用于发出转向信号至所述整车控制器,所述制动踏板用于发出制动信号至所述整车控制器,所述油门踏板用于发出油门信号至所述整车控制器,所述手柄用于发出铲斗升降信号和收放信号。The steering wheel is used to send a steering signal to the vehicle controller, the brake pedal is used to send a braking signal to the vehicle controller, and the accelerator pedal is used to send an accelerator signal to the vehicle. Controller, the handle is used to send bucket lifting and retracting signals.
  8. 根据权利要求7所述的作业机械无人化控制系统,其中,所述手柄包括翘板开关和按键开关;The unmanned control system for work machinery according to claim 7, wherein the handle includes a rocker switch and a key switch;
    所述翘板开关和所述按键开关设置于所述手柄的顶端,所述翘板开关和所述按键开关用于控制所述作业机械的档位切换。The rocker switch and the key switch are arranged on the top of the handle, and the rocker switch and the key switch are used to control gear switching of the working machine.
  9. 根据权利要求1-8任一项所述的作业机械无人化控制系统,还包括电源管理模块;The unmanned control system for work machinery according to any one of claims 1 to 8, further comprising a power management module;
    所述电源管理模块与所述作业机械的通信总线相连,所述电源管理模块用于控制所述作业机械内的低压用电设备。The power management module is connected to the communication bus of the working machine, and the power management module is used to control low-voltage electrical equipment in the working machine.
  10. 一种作业机械,其中,所述作业机械包括如权利要求1-9任一项所述的作业机械无人化控制系统。A working machine, wherein the working machine includes the unmanned control system of the working machine according to any one of claims 1 to 9.
PCT/CN2022/142814 2022-09-21 2022-12-28 Unmanned control system of operation machine, and operation machine WO2024060456A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202211154169.3 2022-09-21
CN202211154169.3A CN115356969A (en) 2022-09-21 2022-09-21 Unmanned control system for working machine and working machine

Publications (1)

Publication Number Publication Date
WO2024060456A1 true WO2024060456A1 (en) 2024-03-28

Family

ID=84006575

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/142814 WO2024060456A1 (en) 2022-09-21 2022-12-28 Unmanned control system of operation machine, and operation machine

Country Status (2)

Country Link
CN (1) CN115356969A (en)
WO (1) WO2024060456A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115356969A (en) * 2022-09-21 2022-11-18 三一重机有限公司 Unmanned control system for working machine and working machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160340867A1 (en) * 2015-03-11 2016-11-24 Kubota Corporation Work Vehicle and Running Control Apparatus Causing Automatic Running of Work Vehicle
CN108797669A (en) * 2018-06-20 2018-11-13 清华大学 A kind of autonomous 3D excavations construction robot
CN211293747U (en) * 2019-09-16 2020-08-18 沈阳航空航天大学 Autonomous operation control system of PZ60DT of well-closing rice transplanter
CN111576541A (en) * 2020-06-10 2020-08-25 徐工集团工程机械有限公司 Engineering machinery autonomous control system and method based on 5G network
CN114592559A (en) * 2020-12-04 2022-06-07 长安大学 Remote automatic control system of hydraulic excavator in special environment
CN115356969A (en) * 2022-09-21 2022-11-18 三一重机有限公司 Unmanned control system for working machine and working machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160340867A1 (en) * 2015-03-11 2016-11-24 Kubota Corporation Work Vehicle and Running Control Apparatus Causing Automatic Running of Work Vehicle
CN108797669A (en) * 2018-06-20 2018-11-13 清华大学 A kind of autonomous 3D excavations construction robot
CN211293747U (en) * 2019-09-16 2020-08-18 沈阳航空航天大学 Autonomous operation control system of PZ60DT of well-closing rice transplanter
CN111576541A (en) * 2020-06-10 2020-08-25 徐工集团工程机械有限公司 Engineering machinery autonomous control system and method based on 5G network
CN114592559A (en) * 2020-12-04 2022-06-07 长安大学 Remote automatic control system of hydraulic excavator in special environment
CN115356969A (en) * 2022-09-21 2022-11-18 三一重机有限公司 Unmanned control system for working machine and working machine

Also Published As

Publication number Publication date
CN115356969A (en) 2022-11-18

Similar Documents

Publication Publication Date Title
CN108519814B (en) Man-machine interaction operating system
WO2024060456A1 (en) Unmanned control system of operation machine, and operation machine
CN100435765C (en) Control system of imbedded type intelligent wheel chair and its method
CN113267992B (en) Mine card unmanned control system based on redundancy design
CN101850727A (en) Remote control wheel type mobile robot platform
CN103268111A (en) Networked distribution type multiple-mobile-robot system
CN102768537A (en) Wireless control system of automated guided vehicle
WO2020091002A1 (en) Excavator and excavator assisting system
CN212637735U (en) Heavy load omnidirectional carrying type AGV
Xin et al. Design and implementation of debris search and rescue robot system based on internet of things
CN201647932U (en) Remote control system for trackless electronic forklift
CN103472839A (en) Fast exploring controller of four-wheel micro-mouse based on double processors
CN202176337U (en) Control system of tunnel lining trolley
CN211481284U (en) Vehicle-mounted terminal, remote control center and control system for remotely controlling vehicle
CN216339760U (en) Remote control bulldozer system
CN114873449A (en) Intelligent driving system of mining explosion-proof monorail crane bicycle
CN109213140A (en) A kind of omnidirectional's handling device and its control method
CN210852627U (en) Vehicle capable of automatically controlling running
CN111016906A (en) Running control method for unmanned pure electric tractor
CN211149276U (en) Control device of unmanned cleaning vehicle and vehicle
CN108279683A (en) A kind of round-the-clock unmanned cruiser system of six wheel drive low speed
CN114389191B (en) One-key sequential control switching operation device of switch cabinet handcart
CN216640737U (en) Unmanned electric loader safety braking system and electric loader
CN109698780A (en) A kind of automatic driving vehicle communication system
CN113978334B (en) Wheel-shaft cooperative hybrid unmanned mining dump truck and control method thereof

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22959454

Country of ref document: EP

Kind code of ref document: A1