WO2024060036A1 - Phase change material having phase change temperature of 2-8°c and preparation method therefor - Google Patents
Phase change material having phase change temperature of 2-8°c and preparation method therefor Download PDFInfo
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- WO2024060036A1 WO2024060036A1 PCT/CN2022/120015 CN2022120015W WO2024060036A1 WO 2024060036 A1 WO2024060036 A1 WO 2024060036A1 CN 2022120015 W CN2022120015 W CN 2022120015W WO 2024060036 A1 WO2024060036 A1 WO 2024060036A1
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- WO
- WIPO (PCT)
- Prior art keywords
- phase change
- stirring
- parts
- temperature
- mixed solution
- Prior art date
Links
- 230000008859 change Effects 0.000 title claims abstract description 182
- 239000012782 phase change material Substances 0.000 title claims abstract description 110
- 238000002360 preparation method Methods 0.000 title abstract description 31
- 238000003756 stirring Methods 0.000 claims abstract description 420
- 239000013078 crystal Substances 0.000 claims abstract description 107
- 239000002667 nucleating agent Substances 0.000 claims abstract description 77
- 239000003607 modifier Substances 0.000 claims abstract description 76
- 239000002562 thickening agent Substances 0.000 claims abstract description 72
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 69
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 44
- 239000011232 storage material Substances 0.000 claims abstract description 42
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims abstract description 27
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 27
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims abstract description 22
- 229910000029 sodium carbonate Inorganic materials 0.000 claims abstract description 22
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims abstract description 18
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims abstract description 18
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229920002472 Starch Polymers 0.000 claims abstract description 13
- 239000004927 clay Substances 0.000 claims abstract description 13
- 235000002639 sodium chloride Nutrition 0.000 claims abstract description 13
- 239000008107 starch Substances 0.000 claims abstract description 13
- 235000019698 starch Nutrition 0.000 claims abstract description 13
- 229910000027 potassium carbonate Inorganic materials 0.000 claims abstract description 11
- 235000011181 potassium carbonates Nutrition 0.000 claims abstract description 11
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims abstract description 9
- WDIHJSXYQDMJHN-UHFFFAOYSA-L barium chloride Chemical compound [Cl-].[Cl-].[Ba+2] WDIHJSXYQDMJHN-UHFFFAOYSA-L 0.000 claims abstract description 9
- 229910001626 barium chloride Inorganic materials 0.000 claims abstract description 9
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 claims abstract description 9
- 229910001863 barium hydroxide Inorganic materials 0.000 claims abstract description 9
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims abstract description 9
- 239000000920 calcium hydroxide Substances 0.000 claims abstract description 9
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims abstract description 9
- 235000011116 calcium hydroxide Nutrition 0.000 claims abstract description 9
- 239000001103 potassium chloride Substances 0.000 claims abstract description 9
- 235000011164 potassium chloride Nutrition 0.000 claims abstract description 9
- 239000011780 sodium chloride Substances 0.000 claims abstract description 9
- 229910052938 sodium sulfate Inorganic materials 0.000 claims abstract description 9
- 235000011152 sodium sulphate Nutrition 0.000 claims abstract description 9
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 claims abstract description 8
- 239000001632 sodium acetate Substances 0.000 claims abstract description 8
- 235000017281 sodium acetate Nutrition 0.000 claims abstract description 8
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims abstract description 7
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 claims abstract description 7
- 239000011736 potassium bicarbonate Substances 0.000 claims abstract description 7
- 235000015497 potassium bicarbonate Nutrition 0.000 claims abstract description 7
- 229910000028 potassium bicarbonate Inorganic materials 0.000 claims abstract description 7
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 claims abstract description 7
- 239000004323 potassium nitrate Substances 0.000 claims abstract description 7
- 235000010333 potassium nitrate Nutrition 0.000 claims abstract description 7
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims abstract description 4
- 235000011114 ammonium hydroxide Nutrition 0.000 claims abstract description 4
- 239000011259 mixed solution Substances 0.000 claims description 126
- 239000000203 mixture Substances 0.000 claims description 92
- 239000000243 solution Substances 0.000 claims description 83
- 239000002245 particle Substances 0.000 claims description 76
- 239000012530 fluid Substances 0.000 claims description 66
- 150000002500 ions Chemical class 0.000 claims description 47
- 239000002826 coolant Substances 0.000 claims description 35
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 29
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 27
- 229910052737 gold Inorganic materials 0.000 claims description 27
- 239000010931 gold Substances 0.000 claims description 27
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 24
- 239000002041 carbon nanotube Substances 0.000 claims description 18
- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 18
- 229920001285 xanthan gum Polymers 0.000 claims description 18
- 239000011787 zinc oxide Substances 0.000 claims description 18
- 239000000230 xanthan gum Substances 0.000 claims description 17
- 235000010493 xanthan gum Nutrition 0.000 claims description 17
- 229940082509 xanthan gum Drugs 0.000 claims description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 14
- 229910052802 copper Inorganic materials 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 13
- 239000011734 sodium Substances 0.000 claims description 13
- 229910052708 sodium Inorganic materials 0.000 claims description 11
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 8
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 8
- 229910052709 silver Inorganic materials 0.000 claims description 8
- 239000004332 silver Substances 0.000 claims description 8
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 claims description 8
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 claims description 8
- 229920001817 Agar Polymers 0.000 claims description 6
- 229920000858 Cyclodextrin Polymers 0.000 claims description 6
- 239000001116 FEMA 4028 Substances 0.000 claims description 6
- 108010010803 Gelatin Proteins 0.000 claims description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 6
- 229920000297 Rayon Polymers 0.000 claims description 6
- 229920002334 Spandex Polymers 0.000 claims description 6
- 239000008272 agar Substances 0.000 claims description 6
- 235000010419 agar Nutrition 0.000 claims description 6
- WHGYBXFWUBPSRW-FOUAGVGXSA-N beta-cyclodextrin Chemical compound OC[C@H]([C@H]([C@@H]([C@H]1O)O)O[C@H]2O[C@@H]([C@@H](O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O3)[C@H](O)[C@H]2O)CO)O[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@@H]3O[C@@H]1CO WHGYBXFWUBPSRW-FOUAGVGXSA-N 0.000 claims description 6
- 235000011175 beta-cyclodextrine Nutrition 0.000 claims description 6
- 229960004853 betadex Drugs 0.000 claims description 6
- 229910021485 fumed silica Inorganic materials 0.000 claims description 6
- 229920000159 gelatin Polymers 0.000 claims description 6
- 239000008273 gelatin Substances 0.000 claims description 6
- 235000019322 gelatine Nutrition 0.000 claims description 6
- 235000011852 gelatine desserts Nutrition 0.000 claims description 6
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims description 6
- 229920002401 polyacrylamide Polymers 0.000 claims description 6
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 claims description 6
- 239000004759 spandex Substances 0.000 claims description 6
- 239000002048 multi walled nanotube Substances 0.000 claims description 5
- 229910021392 nanocarbon Inorganic materials 0.000 claims description 5
- 244000215068 Acacia senegal Species 0.000 claims description 4
- 229920002972 Acrylic fiber Polymers 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- 229920002907 Guar gum Polymers 0.000 claims description 4
- 229920000084 Gum arabic Polymers 0.000 claims description 4
- 240000004584 Tamarindus indica Species 0.000 claims description 4
- 235000004298 Tamarindus indica Nutrition 0.000 claims description 4
- 235000010489 acacia gum Nutrition 0.000 claims description 4
- 239000000205 acacia gum Substances 0.000 claims description 4
- 229920006221 acetate fiber Polymers 0.000 claims description 4
- 239000010425 asbestos Substances 0.000 claims description 4
- 229960000892 attapulgite Drugs 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- 239000000665 guar gum Substances 0.000 claims description 4
- 235000010417 guar gum Nutrition 0.000 claims description 4
- 229960002154 guar gum Drugs 0.000 claims description 4
- 239000001341 hydroxy propyl starch Substances 0.000 claims description 4
- 235000013828 hydroxypropyl starch Nutrition 0.000 claims description 4
- 239000005543 nano-size silicon particle Substances 0.000 claims description 4
- 229910052625 palygorskite Inorganic materials 0.000 claims description 4
- 239000001814 pectin Substances 0.000 claims description 4
- 235000010987 pectin Nutrition 0.000 claims description 4
- 229920001277 pectin Polymers 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 229910052895 riebeckite Inorganic materials 0.000 claims description 4
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 3
- 229920003063 hydroxymethyl cellulose Polymers 0.000 claims description 3
- 229940031574 hydroxymethyl cellulose Drugs 0.000 claims description 3
- 238000005457 optimization Methods 0.000 claims description 2
- 239000004800 polyvinyl chloride Substances 0.000 claims description 2
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 2
- 238000004781 supercooling Methods 0.000 abstract description 17
- 125000004122 cyclic group Chemical group 0.000 abstract description 5
- 239000012071 phase Substances 0.000 description 160
- 239000008279 sol Substances 0.000 description 45
- 239000000463 material Substances 0.000 description 21
- 230000000052 comparative effect Effects 0.000 description 20
- 229940001593 sodium carbonate Drugs 0.000 description 20
- 230000008569 process Effects 0.000 description 14
- 230000000694 effects Effects 0.000 description 12
- 230000001965 increasing effect Effects 0.000 description 11
- 238000001179 sorption measurement Methods 0.000 description 11
- 239000007791 liquid phase Substances 0.000 description 9
- 239000003507 refrigerant Substances 0.000 description 8
- 238000013517 stratification Methods 0.000 description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- 230000006911 nucleation Effects 0.000 description 6
- 238000010899 nucleation Methods 0.000 description 6
- 238000004090 dissolution Methods 0.000 description 5
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 239000012074 organic phase Substances 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- BGHCVCJVXZWKCC-UHFFFAOYSA-N tetradecane Chemical compound CCCCCCCCCCCCCC BGHCVCJVXZWKCC-UHFFFAOYSA-N 0.000 description 4
- 230000008719 thickening Effects 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 3
- 230000008025 crystallization Effects 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 239000003814 drug Substances 0.000 description 3
- 230000002708 enhancing effect Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000005191 phase separation Methods 0.000 description 3
- -1 vaccines Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- XYQRXRFVKUPBQN-UHFFFAOYSA-L Sodium carbonate decahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].[O-]C([O-])=O XYQRXRFVKUPBQN-UHFFFAOYSA-L 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 239000000374 eutectic mixture Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- YCOZIPAWZNQLMR-UHFFFAOYSA-N heptane - octane Natural products CCCCCCCCCCCCCCC YCOZIPAWZNQLMR-UHFFFAOYSA-N 0.000 description 2
- 229910017053 inorganic salt Inorganic materials 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 229940018038 sodium carbonate decahydrate Drugs 0.000 description 2
- 239000001509 sodium citrate Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 235000019263 trisodium citrate Nutrition 0.000 description 2
- GJCOSYZMQJWQCA-UHFFFAOYSA-N 9H-xanthene Chemical compound C1=CC=C2CC3=CC=CC=C3OC2=C1 GJCOSYZMQJWQCA-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003929 acidic solution Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000010836 blood and blood product Substances 0.000 description 1
- 229940125691 blood product Drugs 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000011852 carbon nanoparticle Substances 0.000 description 1
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-ZSJDYOACSA-N heavy water Substances [2H]O[2H] XLYOFNOQVPJJNP-ZSJDYOACSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000005036 potential barrier Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 description 1
- 229940038773 trisodium citrate Drugs 0.000 description 1
- 229960005486 vaccine Drugs 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/113—Silicon oxides; Hydrates thereof
- C01B33/12—Silica; Hydrates thereof, e.g. lepidoic silicic acid
- C01B33/14—Colloidal silica, e.g. dispersions, gels, sols
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/06—Materials undergoing a change of physical state when used the change of state being from liquid to solid or vice versa
Definitions
- the present invention relates to the technical field of phase change materials, and in particular to a phase change material with a phase change temperature of 2 to 8°C and a preparation method thereof.
- inorganic hydrated salts and organic phase change materials are often used in pharmaceutical cold chain transportation phase change materials.
- inorganic hydrated salts have shortcomings such as phase separation and easy leakage
- organic phase change materials also have shortcomings such as low latent heat and flammability.
- alcohol phase change material matrix is also used. However, it has the characteristics of low density, low latent heat of phase change per unit volume, low thermal conductivity, high volume expansion rate and easy leakage; low density, low phase change per unit volume, etc.
- the light weight of the material leads to low latent heat of phase change per unit volume, so in practical applications, the holding time under the same conditions is short; the high volume expansion rate will cause the ice pack (or other fixed container) to be filled with the same volume.
- the technical problem to be solved by the present invention is to provide a phase change material with a phase change temperature of 2 to 8°C and a preparation method thereof in view of the shortcomings of the existing technology.
- the phase change material has good stability, low material cost, and a preparation process Simple, with high density, low expansion rate, high latent heat of phase change, high thermal conductivity, good effect after multiple cycles, and long cycle life.
- a low-temperature phase change material with a phase change temperature of 2 to 8°C including the following components in parts by mass: 30 to 50 parts of phase change coolant, nucleating agent 0.3 ⁇ 3 parts, 0.5 ⁇ 8 parts of thickener, 0.1 ⁇ 1 part of crystal modifier, 1 ⁇ 5 parts of performance optimizer, 35 ⁇ 70 parts of water;
- the phase change cold storage agent includes potassium carbonate, sodium carbonate, potassium hydroxide, sodium hydroxide, barium hydroxide, calcium hydroxide, ammonia water, potassium bicarbonate, sodium bicarbonate, potassium chloride, sodium chloride, barium chloride , at least two of potassium nitrate, sodium acetate, sodium sulfate, and disodium hydrogen phosphate;
- the crystal form modifier is at least one of diatomite, activated clay, soluble starch, fumed silica, viscose fiber, acetate fiber, polyester, acrylic fiber, spandex, polyvinyl chloride, glass fiber, and asbestos;
- the performance optimizer has a spherical structure, and the outer surface of the performance optimizer is covered with a positive ion layer.
- the crystal form modifier has a particle size of 20 to 100 ⁇ m.
- the nucleating agent is nano carbon powder, graphite powder, nano zinc oxide, nano aluminum oxide, nano copper, nano silicon nitride, carbon nanotube, carboxylated polyethylene. at least one type of carbon nanotube.
- the particle size of the nucleating agent is preferably 10 to 200 ⁇ m.
- the thickener is polyacrylamide, sodium polyacrylate, sodium carboxymethylcellulose, sodium hydroxymethylcellulose, xanthan gum, and guar gum. , at least one of activated clay, gelatin, attapulgite, gum arabic, pectin, agar, tamarind gum, ⁇ -cyclodextrin, sodium carboxymethyl starch, and hydroxypropyl starch.
- the thickener has a particle size of 20 to 100 ⁇ m.
- the performance optimization agent is at least one of gold sol, silver sol, copper sol, and aluminum sol.
- the particle size of the performance optimizer is preferably 1 nm to 100 nm.
- the positive ion layer is an H + layer.
- a method for preparing the above-mentioned low-temperature phase change material with a phase change temperature of 2 to 8°C including the following steps:
- phase change cold storage agent Take the phase change cold storage agent in proportion, slowly add it to water to dissolve, stir and mix evenly, and obtain the first mixed solution;
- the stirring temperature is 25 ⁇ 35°C
- the stirring rate is 400 ⁇ 600rpm
- the stirring time is 1 ⁇ 2h.
- the stirring temperature is 25 ⁇ 35°C
- the stirring rate is 400 ⁇ 600rpm
- the stirring time is 1 ⁇ 2h.
- the stirring temperature is 25 ⁇ 35°C
- the stirring rate is 400 ⁇ 600rpm
- the stirring time is 1 ⁇ 2h.
- the stirring temperature is 25 ⁇ 35°C
- the stirring rate is 400 ⁇ 600rpm
- the stirring time is 1 ⁇ 2h.
- the stirring temperature is 25-35°C
- the stirring rate is 600 ⁇ 800rpm
- the stirring time is 2 ⁇ 4h.
- the present invention provides a low-temperature phase change material with a phase change temperature of 2-8°C and a preparation method thereof.
- the phase change material of the present invention comprises a phase change refrigerant, a nucleating agent, a thickener, a crystal modifier, a performance optimizer, and water.
- phase change refrigerants selected from potassium carbonate, sodium carbonate, potassium hydroxide, sodium hydroxide, barium hydroxide, calcium hydroxide, ammonia water, potassium bicarbonate, sodium bicarbonate, potassium chloride, sodium chloride, barium chloride, potassium nitrate, sodium acetate, sodium sulfate, and disodium hydrogen phosphate are used as phase change refrigerants, which make up for the problems of too small or too large phase change temperature, reduced phase change latent heat, and low cycle stability when a single phase change refrigerant is used.
- adding a crystal modifier to the system can well control the crystal size, prevent excessive crystal growth, make the low eutectic mixture crystals small and uniform, and can also increase the phase change temperature of the phase change refrigerant, so that the phase change temperature is increased from 3°C to about 5°C.
- the crystal modifier selected by the present invention The modifier has a large specific surface energy, good small crystal adsorption, and can promote crystal growth. It has an excellent adsorption effect on the characteristics of the fine grains of the phase change refrigerant selected by the present invention, and forms a network structure after adsorption, which enhances the binding force between the ions of the phase change material.
- the performance optimizer with a spherical structure added to the system can be connected with the network structure formed by the crystal modifier and the phase change refrigerant to form a three-dimensional layered super-large network structure, which can significantly improve the binding force of the network structure; in the process of solid-liquid phase change, a very large energy is required to destroy the three-dimensional layered structure, which can greatly improve the cycle stability performance of the material system, reduce the rate of change of the phase change temperature before and after the cycle, and keep the phase change temperature stable; the latent heat of the phase change material can be significantly increased.
- Adding a nucleating agent into the system can play a nucleating role, which can greatly reduce the supercooling degree, and at the same time can significantly improve the thermal conductivity of the material system, thereby increasing the heat exchange rate, controlling the temperature more quickly, and obtaining a phase change material with high thermal conductivity and low supercooling degree; adding a thickener into the system can play a thickening role, prevent phase stratification, and improve the cyclic stability performance; the phase change material of the present invention has high thermal conductivity, high density, low expansion rate, high phase change latent heat, good stability, low material cost, safety and non-toxicity, and a simple preparation process.
- phase change temperature of the phase change material of the present invention is 2 ⁇ 8°C
- the phase change latent heat is >260kJ/kg
- the thermal conductivity is >1.1W/(m.K)
- the density is >1.6g/cm3
- the volume expansion rate is ⁇ 0.5%
- the supercooling degree is ⁇ 1°C. After 200 cycles, it still has a good phase change latent heat.
- phase change material with a phase change temperature of 2 to 8°C, including the following components by mass: 30 to 50 parts of phase change coolant, 0.3 to 3 parts of nucleating agent, 0.5 to 8 parts of thickener, Crystal form improver 0.1 ⁇ 1 part, performance improver 1 ⁇ 5 parts, water 35 ⁇ 70 parts;
- phase change coolant includes potassium carbonate, sodium carbonate, potassium hydroxide, sodium hydroxide, barium hydroxide, calcium hydroxide , ammonia, at least two of potassium bicarbonate, sodium bicarbonate, potassium chloride, sodium chloride, barium chloride, potassium nitrate, sodium acetate, sodium sulfate, and disodium hydrogen phosphate;
- the crystal form modifier is diatomite , at least one of activated clay, soluble starch, fumed silica, viscose fiber, acetate fiber, polyester, acrylic fiber, spandex, chlorine fiber, glass fiber, and asbestos;
- the performance optimizer has a spherical structure, except for the performance
- the invention provides a low-temperature phase change material with a phase change temperature of 2 to 8°C and a preparation method thereof.
- the phase change material of the invention includes a phase change cold storage agent, a nucleating agent, a thickener, a crystal form modifier, and water.
- phase change coolant with potassium carbonate, sodium carbonate, potassium hydroxide, sodium hydroxide, barium hydroxide, calcium hydroxide, ammonia, potassium bicarbonate, sodium bicarbonate, potassium chloride, sodium chloride, barium chloride, potassium nitrate, acetic acid
- inorganic salts such as sodium, sodium sulfate, and disodium hydrogen phosphate are used as phase change coolant, which makes up for the problems of too small or too large phase change temperature, reduced latent heat of phase change, and reduced cycle stability when using a single phase change coolant.
- the crystal form modifier selected in the present invention has a large specific surface energy, has good adsorption of small crystals, and can promote crystal growth.
- the phase change cold storage agent selected in the present invention The characteristics of the fine grains have excellent adsorption, and after adsorption, they form a network structure, which enhances the binding force between the ions of the phase change material. When a solid-liquid phase change occurs, more energy is required to destroy this network.
- the performance optimizer includes a basic atomic nucleus and a negative ion layer coating the basic atomic nucleus.
- Adding a spherical structure performance optimizer to the system can be combined with the crystal form modifier
- the network structure formed by the phase change cold storage agent is connected together to form a three-dimensional layered super large network structure, which can significantly improve the binding force of the network structure; during the solid-liquid phase change process, a very large amount of energy is required to destroy the three-dimensional
- the layered structure can greatly improve the cyclic stability of the material system, reduce the change rate of the phase change temperature before and after cycles, and keep the phase change temperature stable; it can significantly increase the latent heat of phase change of the phase change material.
- Adding a nucleating agent to the system can play a nucleating role, which can significantly reduce the degree of supercooling. It can also significantly increase the thermal conductivity of the material system, thereby increasing the heat exchange rate and controlling temperature more quickly, resulting in high thermal conductivity and low temperature.
- Supercooled phase change material; adding a thickener to the system can play a thickening effect, prevent phase stratification, and improve cycle stability; the phase change material of the present invention has high density, low expansion rate, and low phase change latent heat High, good stability, low material cost, safe and non-toxic, and simple preparation process.
- phase change temperature of the phase change material of the present invention is 2 ⁇ 8°C
- the latent heat of phase change is >260 kJ/kg
- the thermal conductivity is >1.1W/( m.K)
- volume expansion rate ⁇ 0.5% low supercooling ⁇ 1°C, and still has good latent heat of phase change after 200 cycles.
- the preferred particle size of the crystal form modifier is 20 to 100 ⁇ m.
- the purpose of controlling the particle size is mainly to control the dispersion effect of the crystal form modifier in the solution system, and to better control the crystal particle size. If the crystal grains are too large, it is not conducive to dispersion and dissolution in the solution. If the crystal grains are too small, the effect of controlling the crystal particle size will be reduced. Therefore, controlling the particle size is mainly to better exert the effect of the crystal form modifier.
- the nucleating agent is at least one of nanocarbon powder, graphite powder, nanozinc oxide, nanoalumina, nanocopper, nanosilicon nitride, carbon nanotubes, and carboxylated multi-walled carbon nanotubes. Due to the non-uniform nucleation mechanism, adding a nucleating agent to the phase change system of the present invention can effectively reduce the supercooling degree of the phase change material, and this requires the crystal structure characteristics and lattice between the nucleating agent and the phase change cold storage agent. Parameter size, physical properties, etc. are matched, and thickeners and crystal form modifiers are added, so the particle size of the nucleating agent is controlled to be 10 ⁇ m ⁇ 200 ⁇ m.
- the nucleating agent is used to play a role in the solidification process of phase change materials. It can act as a crystal nucleator, promote crystal growth, and reduce the barrier to nucleation and growth.
- the particle size within this range can act as a crystal nucleator during the solidification process, promote crystal growth, and reduce the barrier to nucleation and growth. It can also be effective. Reduce the degree of supercooling of the phase change material; the particle size is too small and it is difficult to function as a crystal nucleus for nucleation and growth. It cannot significantly reduce the crystallization driving force, and the effect of reducing the degree of supercooling is not good; the particle size is too large and the crystal cannot be crystallized during the crystallization process.
- nucleating agent used above is a high thermal conductivity material, and the high thermal conductivity material is used as Nucleating agents can increase the thermal conductivity of the phase change material system, thereby increasing the heat exchange rate and enabling faster temperature control.
- preferred thickeners are polyacrylamide, sodium polyacrylate, sodium carboxymethylcellulose, sodium hydroxymethylcellulose, xanthan gum, guar gum, activated clay, gelatin, attapulgite, and gum arabic. , pectin, agar, tamarind gum, ⁇ -cyclodextrin, sodium carboxymethyl starch, and at least one of hydroxypropyl starch; in the present invention, adding a thickening agent to the system can play a thickening effect, so that The solid particles or crystal nuclei of the phase change coolant in the system can be evenly distributed in the solution without being affected by gravity and cause stratification. This effectively improves the phase separation problem of phase change materials, prevents phase stratification, and improves cycle stability.
- the thickener forms a network or chain structure through links with raw material molecules, especially links with water molecules, thereby increasing the viscosity of the system; if the particle size of the thickener is too large or too small, it will be detrimental to The phase change material forms a network or chain structure and the thickening effect is reduced, so the particle size of the thickener is controlled to 20 ⁇ 100 ⁇ m.
- the performance optimizer is at least one of gold sol, silver sol, copper sol, and aluminum sol.
- the performance optimizer gold sol, silver sol, copper sol, aluminum sol
- itself includes a basic atomic nucleus (atomic gold, or atomic silver, or atomic aluminum, or atomic copper) and a surrounding negative ion layer to further optimize performance.
- the outermost layer of the agent is coated with a positive ion layer, such as hydrogen ions, or Na + , K + , Ca2 + , Ba 2+ , etc.
- the positive ions except H + are preferably mixed with those contained in the phase change coolant. If the ions are the same or in the same family, the negative ion layer and the positive ion layer will not react.
- the performance optimizer can be optimized through acidic solutions such as hydrochloric acid and sulfuric acid. Acid washing makes the negative ion outer layer of the performance optimizer coated with an H + ion layer, and H + is dispersed in the solution, taking the form of small spherical particles; in a specific embodiment, 100 ml of 1% gold sol aqueous solution is heated to boiling , add 0.7 ⁇ 1ml of 1% trisodium citrate (Na3C6H5O7 ⁇ 2H2O) aqueous solution under constant temperature heating and stirring, heat to 100°C under vacuum for 30 minutes, cool and adjust to 1% solubility with distilled water, and then add it to the gold sol The outer layer of negative ions is coated with a H+ ion layer, and H+ is dispersed in the solution.
- acidic solutions such as hydrochloric acid and sulfuric acid.
- Acid washing makes the negative ion outer layer of the performance optimizer coated with an H + ion layer, and H + is disper
- the crystal form modifier can adsorb the phase change coolant to form a network structure.
- the phase change coolant is mainly alkaline and can form a strong adsorption binding force with the performance optimizer with H+ layer.
- the performance optimizer is spherical, particles, so the previously formed network structure can be formed into a larger three-dimensional layered structure laterally and longitudinally, which can significantly improve the binding force of the network structure; very large energy is required to destroy the three-dimensional layer during the solid-liquid phase change process.
- the structure can greatly improve the cyclic stability of the material system, reduce the change rate of the phase change temperature before and after cycles, keep the phase change temperature stable, and significantly increase the latent heat of phase change of the phase change material.
- the particle size of the performance optimizer is controlled to be 1nm ⁇ 100nm.
- the nucleating agent used in the present invention is mainly carbon powder, graphite powder, nano-alumina and other materials with high thermal conductivity, so it can significantly improve the thermal conductivity of the phase change material.
- the phase change coolant material of the present invention adopts inorganic materials which have high density, and the proportion in the entire phase change material system is also very high. It can increase the density of the phase change material system of the present invention, which is roughly the organic phase change. It is about 2 times the density of the material.
- the high density of the phase change material within the unit volume results in a high phase change enthalpy per unit volume.
- the latent heat of phase change per unit volume is about 430J/ml. Therefore, in practical applications, the holding time under the same conditions is longer.
- the latent heat per unit mass of the phase change material of the present invention is about 260kJ/kg;
- the phase change cool storage agent selected in the present invention is an inorganic salt material, and the connection between the ions in the aqueous solution mainly exists in the form of ionic bonds.
- the crystal form modifier added in the present invention has good adsorption to the fine crystal grains of the phase change cold storage agent selected in the present invention. function and form a network structure, making the binding force between ions stronger.
- phase change cool storage agent selected in the present invention have excellent cycle stability; secondly, the selected nucleating agent, thickener, and crystal form modifier have a strengthening effect on the performance of the entire material system; furthermore, The crystal form modifier added in the present invention has an adsorption effect on the fine crystal grains of the phase change cold storage agent selected in the present invention, and forms a network structure, which can significantly improve the cycle stability of the phase change material.
- the phase change material of the present invention has good cycle stability.
- a method for preparing the above-mentioned low-temperature phase change material with a phase change temperature of 2-8°C comprises the following steps:
- phase change cold storage agent Take the phase change cold storage agent in proportion, slowly add it to water to dissolve, stir and mix evenly, and obtain the first mixed solution.
- the stirring temperature is 25-35°C
- the stirring rate is 400 ⁇ 600rpm
- the stirring time is 1 ⁇ 2h. Controlling the temperature and stirring rate is mainly to accelerate the dissolution of the phase change coolant and stir evenly.
- the temperature should generally not be too low and should be kept above room temperature. At the same time, the temperature should not be too high to prevent water from evaporating during the stirring process.
- the purpose of controlling the stirring time is to make the phase change The variable coolant is fully dissolved to form a uniform first mixed solution.
- the stirring temperature is 25-35°C
- the stirring rate is 400 ⁇ 600rpm
- the stirring time is 1 ⁇ 2h. Controlling the temperature and stirring rate is mainly to accelerate the dissolution of the nucleating agent and stir evenly.
- the temperature should generally not be too low or too high. It is generally maintained at 25-35°C to prevent water from evaporating during the stirring process due to the temperature being too high.
- the nucleating agent can well reduce the supercooling of the phase change material system, promote crystal growth, and reduce the potential barrier for nucleation growth; the stirring time is controlled to fully dissolve the nucleating agent and form a uniform second mixed solution.
- the stirring temperature is 20 ⁇ 35°C
- the stirring speed is 400 ⁇ 600rpm
- the stirring time is 1 ⁇ 2h.
- the main purpose of controlling the temperature and stirring rate is to accelerate the dissolution of the crystal form modifier and stir evenly.
- the temperature should generally not be too low or too high. It is generally maintained at 20 ⁇ 35°C to prevent water from evaporating during the stirring process due to the temperature being too high.
- the crystal form modifier has an excellent adsorption effect on the characteristics of the fine crystal grains of the phase change cool storage agent selected in the present invention, and forms a network structure after adsorption, which enhances the binding force between the ions of the phase change material, and when the solid-liquid phase occurs When changing, more energy is required to destroy this network structure, thus significantly increasing the latent heat of phase change and greatly enhancing cycle stability; the stirring time is controlled to fully dissolve the crystal form modifier and form a uniform third mixture. solution.
- the stirring temperature is 25-35°C
- the stirring rate is 400-600rpm
- the stirring time is 1-2h.
- the temperature and stirring rate are controlled mainly to accelerate the dispersion of the performance optimizer and stir evenly.
- the temperature is generally not too low and is generally kept above room temperature; at the same time, the temperature cannot be too high to prevent water from volatilizing during the stirring process.
- the stirring time is to allow the performance optimizer to fully dissolve and form a uniform fourth mixed solution.
- Adding a performance optimizer to the system can connect the network structure formed by the crystal form modifier and the phase change material to form a three-dimensional layered super-large network structure, which can significantly improve the binding force of the network structure; in the process of solid-liquid phase change, a very large energy is required to destroy the three-dimensional layered structure, which can greatly improve the cyclic stability of the material system, reduce the rate of change of the phase change temperature before and after the cycle, keep the phase change temperature stable, and significantly increase the phase change latent heat of the phase change material.
- the stirring temperature is 20-35°C
- the stirring rate is 600 ⁇ 800rpm
- the stirring time is 2 ⁇ 4h.
- the main purpose of controlling the temperature, stirring rate and time is to accelerate the dissolution of the thickener and stir evenly.
- the temperature should generally not be too low or too high. It is generally maintained at 20-35°C to prevent water from evaporating during the stirring process due to the temperature being too high. It fully dissolves and enhances the viscosity of the phase change system, so that the solid particles or crystal nuclei of the phase change coolant in the solution can be evenly distributed in the system solution without being affected by gravity and causing stratification, effectively improving the phase separation problem of phase change materials.
- a low-temperature phase change material with a phase change temperature of 2 ⁇ 8°C including the following mass parts: 45 parts of phase change coolant (35 parts of sodium hydroxide, 10 parts of sodium carbonate), 1.5 parts of nucleating agent ( 1 part of nano-zinc oxide, 0.5 part of carbon nanotube, control particle size about 10 ⁇ m), 4 parts of thickening agent xanthan gum (control particle size of about 20 ⁇ m), 0.1 part of crystal modifier diatomite (control particle size About 20 ⁇ m), 5 parts of performance optimizer gold sol (the outer surface is coated with a positive ion layer, the positive ions are H + , and the particle size is controlled to be about 1 nm), and 44.4 parts of water.
- phase change coolant 35 parts of sodium hydroxide, 10 parts of sodium carbonate
- nucleating agent 1 part of nano-zinc oxide, 0.5 part of carbon nanotube, control particle size about 10 ⁇ m
- 4 parts of thickening agent xanthan gum control particle size of about 20 ⁇ m
- sodium hydroxide and sodium carbonate can be replaced by potassium carbonate, potassium hydroxide, barium hydroxide, calcium hydroxide, ammonia, potassium bicarbonate, sodium bicarbonate, potassium chloride, sodium chloride, barium chloride, potassium nitrate , sodium acetate, sodium sulfate, and disodium hydrogen phosphate, as long as the total amount of phase change coolant reaches 45 parts;
- nano zinc oxide and carbon nanotubes can be replaced with nano carbon powder, graphite powder, nano alumina, At least one of nano-copper, nano-silicon nitride, and carboxylated multi-walled carbon nanotubes, as long as the total amount of nucleating agent meets 1.5 parts;
- xanthan gum can be replaced by polyacrylamide, sodium polyacrylate, carboxylated Sodium methylcellulose, sodium carboxymethylcellulose, guar gum, activated clay, gelatin, attapulgite, gum arabic, pectin, agar, tamarind gum, ⁇ -
- the preparation method comprises the following steps:
- a low-temperature phase change material with a phase change temperature of 2 ⁇ 8°C including the following mass parts: 50 parts of phase change coolant (including 30 parts of potassium hydroxide and 20 parts of potassium carbonate), nucleating agent graphite powder 3 parts (control particle size is about 105 ⁇ m), 8 parts thickener polyacrylamide (control particle size is about 60 ⁇ m), 1 part crystal modifier activated clay (control particle size is about 60 ⁇ m), performance optimizer gold sol 3 parts (the outer surface is covered with a positive ion layer, the positive ions are K + , and the particle size is controlled to be about 45nm), 35 parts of water.
- phase change coolant including 30 parts of potassium hydroxide and 20 parts of potassium carbonate
- nucleating agent graphite powder 3 parts control particle size is about 105 ⁇ m
- 8 parts thickener polyacrylamide control particle size is about 60 ⁇ m
- 1 part crystal modifier activated clay control particle size is about 60 ⁇ m
- performance optimizer gold sol 3 parts the outer surface is covered with
- Its preparation method includes the following steps:
- a low-temperature phase change material with a phase change temperature of 2 to 8°C including the following mass parts: 30 parts of phase change coolant (including 20 parts of barium hydroxide and 10 parts of barium chloride), nucleating agent nano 0.3 parts of toner (control particle size is approximately 200 ⁇ m), 1 part thickening agent sodium carboxymethyl cellulose (control particle size is approximately 100 ⁇ m), 0.1 part crystal modifier soluble starch (control particle size is approximately 100 ⁇ m), 1 part of performance optimizer silver sol (the outer surface is coated with a positive ion layer, the positive ion is Ba 2+ , and the particle size is controlled to about 100 nm), 67.6 parts of water.
- phase change coolant including 20 parts of barium hydroxide and 10 parts of barium chloride
- nucleating agent nano 0.3 parts of toner control particle size is approximately 200 ⁇ m
- 1 part thickening agent sodium carboxymethyl cellulose control particle size is approximately 100 ⁇ m
- crystal modifier soluble starch control particle size is approximately 100
- Its preparation method includes the following steps:
- a low-temperature phase change material with a phase change temperature of 2 ⁇ 8°C including the following mass parts: 50 parts of phase change coolant (including 30 parts of potassium carbonate and 20 parts of sodium sulfate), nucleating agent nano zinc oxide 3 parts (control particle size is about 180 ⁇ m), 0.5 part thickening agent ⁇ -cyclodextrin (control particle size is about 70 ⁇ m), 0.5 part crystal modifier fumed silica (control particle size is about 80 ⁇ m), 3 parts of performance optimizer copper sol (the outer surface is covered with a positive ion layer, the positive ions are H + , and the particle size is controlled to about 30nm), and 43 parts of water.
- phase change coolant including 30 parts of potassium carbonate and 20 parts of sodium sulfate
- nucleating agent nano zinc oxide 3 parts control particle size is about 180 ⁇ m
- 0.5 part thickening agent ⁇ -cyclodextrin control particle size is about 70 ⁇ m
- 0.5 part crystal modifier fumed silica control particle
- Its preparation method includes the following steps:
- a low-temperature phase change material with a phase change temperature of 2 ⁇ 8°C including the following mass parts: 35 parts of phase change coolant (including 20 parts of sodium bicarbonate and 15 parts of sodium chloride), nucleating agent nano 2 parts of copper powder (to control the particle size of about 120 ⁇ m), 7 parts of thickener gelatin and 1 part of sodium carboxymethyl starch (to control the particle size of about 70 ⁇ m), 0.7 parts of crystal modifier viscose fiber (to control the particle size of about 70 ⁇ m) 80 ⁇ m), 3 parts of performance optimizer aluminum sol (the outer surface is coated with a positive ion layer, the positive ions are Na + , and the particle size is controlled to be about 25 nm), and 51.3 parts of water.
- phase change coolant including 20 parts of sodium bicarbonate and 15 parts of sodium chloride
- nucleating agent nano 2 parts of copper powder to control the particle size of about 120 ⁇ m
- 7 parts of thickener gelatin and 1 part of sodium carboxymethyl starch to control the particle
- Its preparation method includes the following steps:
- a low-temperature phase change material with a phase change temperature of 2 ⁇ 8°C including the following mass parts: 40 parts of phase change coolant (including 25 parts of sodium hydroxide, 10 parts of calcium hydroxide, and 5 parts of sodium acetate) , 0.8 parts of nucleating agent carboxylated multi-walled carbon nanotubes (control particle size is about 120 ⁇ m), 2 parts of thickening agent activated clay and 6 parts of agar (control particle size is about 70 ⁇ m), 0.7 parts of crystal modifier spandex ( The controlled particle size is about 80 ⁇ m), 2 parts of performance optimizer copper sol (the outer surface is covered with a positive ion layer, the positive ions are H + , and the controlled particle size is about 15 nm), and 48.5 parts of water.
- the preparation method comprises the following steps:
- phase change cold storage agent sodium hydroxide Take 25 parts of phase change cold storage agent sodium hydroxide, 10 parts of calcium hydroxide and 5 parts of sodium acetate in proportion, slowly add 48.5 parts of water to dissolve, stir and mix evenly, the stirring temperature is 25°C, the stirring rate is 400rpm, the stirring time 1h, the first mixed solution was obtained.
- a low-temperature phase change material with a phase change temperature of 2 to 8°C including the following mass parts: 70 parts of phase change coolant (including 60 parts of sodium carbonate decahydrate and 10 parts of potassium chloride), nucleating agent 3 parts of nano zinc oxide (control particle size is about 100 ⁇ m), 1 part thickening agent sodium carboxymethyl cellulose (control particle size is about 70 ⁇ m), 0.1 part crystal modifier diatomite (control particle size is about 20 ⁇ m) ), 2 parts of performance optimizer gold sol (the outer surface is covered with a positive ion layer, the positive ions are H + , and the particle size is controlled to be about 1 nm), and 23.9 parts of water.
- phase change coolant including 60 parts of sodium carbonate decahydrate and 10 parts of potassium chloride
- nucleating agent 3 parts of nano zinc oxide control particle size is about 100 ⁇ m
- 1 part thickening agent sodium carboxymethyl cellulose control particle size is about 70 ⁇ m
- 0.1 part crystal modifier diatomite control particle size is about
- Its preparation method includes the following steps:
- a low-temperature phase change material with a phase change temperature of 2 ⁇ 8°C including the following mass parts: 45 parts of phase change coolant (including 35 parts of sodium hydroxide and 10 parts of sodium carbonate), nucleating agent nano-oxidation 1 part of zinc, 0.5 part of carbon nanotubes (control particle size is about 120 ⁇ m), 1 part of thickening agent xanthan gum (control particle size is about 70 ⁇ m), 0.1 part of crystal modifier diatomaceous earth, and 53.4 parts of water.
- phase change coolant including 35 parts of sodium hydroxide and 10 parts of sodium carbonate
- nucleating agent nano-oxidation 1 part of zinc
- 0.5 part of carbon nanotubes control particle size is about 120 ⁇ m
- 1 part of thickening agent xanthan gum control particle size is about 70 ⁇ m
- crystal modifier diatomaceous earth 0.1 part of crystal modifier diatomaceous earth
- Its preparation method includes the following steps:
- a low-temperature phase change material with a phase change temperature of 2 to 8°C including the following mass parts: 45 parts of phase change cold storage agent (including 35 parts of sodium hydroxide and 10 parts of sodium carbonate), thickener xanthan 4 parts of glue (control particle size is about 50 ⁇ m), 0.1 part of crystal modifier diatomite (control particle size is about 50 ⁇ m), 5 parts of performance optimizer gold sol (the outer surface is coated with a positive ion layer, positive ions It is H + and the controlled particle size is about 50nm) and 45.9 parts of water.
- phase change cold storage agent including 35 parts of sodium hydroxide and 10 parts of sodium carbonate
- thickener xanthan 4 parts of glue control particle size is about 50 ⁇ m
- 0.1 part of crystal modifier diatomite control particle size is about 50 ⁇ m
- 5 parts of performance optimizer gold sol the outer surface is coated with a positive ion layer, positive ions It is H + and the controlled particle size is about 50nm
- Its preparation method includes the following steps:
- a low-temperature phase change material with a phase change temperature of 2 ⁇ 8°C including the following mass parts: 45 parts of phase change coolant (including 35 parts of sodium hydroxide and 10 parts of sodium carbonate), nucleating agent nano-oxidation 1 part of zinc and 0.5 part of carbon nanotubes (control particle size is about 150 ⁇ m), 0.1 part of crystal modifier diatomite (control particle size is about 80 ⁇ m), 5 parts of performance optimizer gold sol (control particle size is about 1 nm) ), 48.4 parts of water.
- the preparation method comprises the following steps:
- a low-temperature phase change material with a phase change temperature of 2 ⁇ 8°C including the following mass parts: 45 parts of phase change coolant (including 35 parts of sodium hydroxide and 10 parts of sodium carbonate), nucleating agent nano-oxidation 1 part of zinc and 0.5 part of carbon nanotubes (control particle size is about 150 ⁇ m), 4 parts of thickening agent xanthan gum (control particle size is about 50 ⁇ m), 5 parts of performance optimizer gold sol (the outer surface is coated with positive In the ion layer, the positive ion is H + and the controlled particle size is about 40 nm) and 44.5 parts of water.
- phase change coolant including 35 parts of sodium hydroxide and 10 parts of sodium carbonate
- nucleating agent nano-oxidation 1 part of zinc and 0.5 part of carbon nanotubes control particle size is about 150 ⁇ m
- 4 parts of thickening agent xanthan gum control particle size is about 50 ⁇ m
- 5 parts of performance optimizer gold sol the outer surface is coated with positive In the ion layer
- Its preparation method includes the following steps:
- a low-temperature phase change material with a phase change temperature of 2 ⁇ 8°C including the following mass parts: 45 parts of phase change coolant (45 parts of sodium hydroxide), 1 part of nucleating agent nano zinc oxide and carbon nanoparticles 0.5 parts of tube (control particle size is about 150 ⁇ m), 4 parts of thickening agent xanthan gum (control particle size is about 50 ⁇ m), 0.1 part of crystal form modifier diatomite (control particle size is about 50 ⁇ m), performance optimizer 5 parts of gold sol (the outer surface is coated with a positive ion layer, the positive ions are H + , and the particle size is controlled to be about 60 nm), and 44.4 parts of water.
- phase change coolant 45 parts of sodium hydroxide
- nucleating agent nano zinc oxide and carbon nanoparticles 0.5 parts of tube
- 4 parts of thickening agent xanthan gum control particle size is about 50 ⁇ m
- 0.1 part of crystal form modifier diatomite control particle size is about 50 ⁇ m
- Its preparation method includes the following steps:
- a low-temperature phase change material with a phase change temperature of 2 to 8°C including the following mass parts: 20 parts of phase change coolant (20 parts of sodium carbonate), 1 part of nucleating agent nano zinc oxide and carbon nanotubes 0.5 parts (control particle size is about 150 ⁇ m), 4 parts thickener xanthan gum (control particle size is about 50 ⁇ m), 0.1 part diatomite improver (control particle size is about 50 ⁇ m), performance optimizer gold 5 parts of sol (the outer surface is coated with a positive ion layer, the positive ions are H + , and the particle size is controlled to be about 70 nm), and 69.4 parts of water.
- Its preparation method includes the following steps:
- a low-temperature phase change material with a phase change temperature of 2 to 8°C including the following mass parts: 98 parts of phase change coolant n-tetradecane, 1 part nucleating agent talc, and thickener sodium polyacrylate 1 serving.
- Its preparation method includes the following steps:
- a low-temperature phase change material with a phase change temperature of 2 ⁇ 8°C including the following mass parts: 45 parts of phase change coolant (35 parts of sodium hydroxide, 10 parts of sodium carbonate), 1.5 parts of nucleating agent ( 1 part of nano-zinc oxide, 0.5 part of carbon nanotube, control particle size about 10 ⁇ m), 4 parts of thickening agent xanthan gum (control particle size of about 20 ⁇ m), 0.1 part of crystal modifier diatomite (control particle size About 20 ⁇ m), 5 parts of performance optimizer gold sol (the outer surface is not coated with a positive ion layer, and the particle size is controlled to be about 1 nm), and 44.4 parts of water.
- phase change coolant 35 parts of sodium hydroxide, 10 parts of sodium carbonate
- nucleating agent 1 part of nano-zinc oxide, 0.5 part of carbon nanotube, control particle size about 10 ⁇ m
- 4 parts of thickening agent xanthan gum control particle size of about 20 ⁇ m
- Its preparation method includes the following steps:
- an inorganic salt composite phase change cold storage agent and water are used as a phase change matrix, and combined with a crystal form modifier, a nucleating agent and a thickening agent to prepare a method for storing and releasing cold water.
- the amount of phase change material can make the phase change temperature of the prepared phase change material be between 2 and 8°C, the latent heat of phase change >260 kJ/kg, and the thermal conductivity >1.1 W/(m ⁇ K), density>1.6 g/cm3, volume expansion rate ⁇ 0.5%, supercooling ⁇ 1°C and good cycle stability.
- the phase change temperature, phase change latent heat, thermal conductivity density, volume expansion rate, and supercooling degree of the phase change materials of Comparative Examples 1-9 are all worse than those of the phase change materials of the present invention; Comparative Example The phase change temperature of the phase change material in 1 does not reach 2 ⁇ 8°C, and the latent heat of phase change is low; Comparative Example 2 does not add a performance optimizer, resulting in a latent heat of phase change less than 260 kJ/kg, a volume expansion rate greater than 0.5%, and excessive The cooling degree is greater than 1°C and the cycle stability performance is average; Comparative Example 3 does not add a nucleating agent, resulting in the supercooling degree before and after the cycle being greater than 10°C.
- the supercooling degree is too large, affecting the practical application of the material, causing over-temperature phenomena, and
- the time to cool down to the target temperature range of 2 ⁇ 8°C is extended, and the thermal conductivity is reduced (because there is no nucleating agent with high thermal conductivity); no thickener is added in Comparative Example 4, resulting in phase stratification, especially when left standing for a long time.
- Comparative Example 5 does not add a crystal modifier, resulting in The phase change temperature is reduced, the latent heat of phase change is reduced, and the performance will be further reduced after cycling; Comparative Examples 6 and 7 use a single phase change coolant, and the phase change temperature is too small (1.8°C) or too large (26.4 °C), the latent heat of phase change decreases and the cycle stability decreases; Comparative Example 8 uses organic phase change cold storage materials.
- the prepared phase change material has low density, low latent heat of phase change, small thermal conductivity, and large solid-liquid volume expansion rate.
- a large volume expansion rate causes ice rows (or other fixed containers) to be filled with less phase change materials under the same volume, reducing the holding time; the higher the volume expansion rate, the easier it is to cause ice rows (or other containers) to be filled with less phase change materials. Problems such as bulging, expansion, or even rupture may occur, and problems such as leakage may easily occur; the outermost layer of the performance optimizer in Comparative Example 9 is not coated with positive ions, and the performance optimizer that is not coated with positive ions cannot interact with phase change cold storage.
- the network structure formed by the agent and crystal modifier forms a larger three-dimensional layered structure, which affects the stability, latent heat of phase change and supercooling of the phase change material.
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Abstract
A phase change material having a phase change temperature of 2-8°C and a preparation method therefor. The phase change material comprises the following components in parts by mass: 30-50 parts of phase change cold storage agent, 0.3-3 parts of nucleating agent, 0.5-8 parts of thickening agent, 0.1-1 parts of crystal form modifier, 1-5 parts of performance optimizer and 35-70 parts of water. The phase change cold storage agent comprises at least two of potassium carbonate, sodium carbonate, potassium hydroxide, sodium hydroxide, barium hydroxide, calcium hydroxide, ammonia water, potassium bicarbonate, sodium bicarbonate, potassium chloride, sodium chloride, barium chloride, potassium nitrate, sodium acetate, sodium sulfate, and disodium hydrogen phosphate. The crystal form improver is at least one of diatomite, activated clay, and soluble starch. The preparation method comprises: adding the phase change cold storage agent into water, adding the nucleating agent, the crystal form improver, the performance optimizer, and the thickening agent, and uniformly stirring to obtain the phase change material. The obtained phase change material has phase change latent heat greater than 260 kJ/kg, a thermal conductivity coefficient greater than 1.1 W/(m.K), a density greater than 1.6 g/cm3, a volume expansion ratio less than 0.5%, a supercooling degree less than 1°C, and good cyclic stability performance, and the preparation process is simple.
Description
本发明涉及相变材料技术领域,尤其涉及一种相变温度为2~8℃的相变材料及其制备方法。The present invention relates to the technical field of phase change materials, and in particular to a phase change material with a phase change temperature of 2 to 8°C and a preparation method thereof.
随着现代物流的快速发展和冷链医药品需求的日益增加,医药冷链物流也得到了更多的重视。特别地,2~8℃范围医药冷链运输过程中需要严格控制温度及波动范围来储存或运输药品、疫苗、血液制品等物品以保证其质量和效果。然而2~8℃范围医疗冷链运输需求巨大、成本过高,因此降低2~8℃范围医疗冷链运输的成本具有极大的经济效益。With the rapid development of modern logistics and the increasing demand for cold chain pharmaceuticals, pharmaceutical cold chain logistics has also received more attention. In particular, during the cold chain transportation of medicines in the 2~8°C range, the temperature and fluctuation range need to be strictly controlled to store or transport medicines, vaccines, blood products and other items to ensure their quality and effectiveness. However, the demand for medical cold chain transportation in the 2~8℃ range is huge and the cost is too high. Therefore, reducing the cost of medical cold chain transportation in the 2~8℃ range has great economic benefits.
目前,医药冷链运输相变材料经常用到无机水合盐和有机相变材料,然而无机水合盐存在相分离、易渗漏等缺点,而有机相变材料也存在潜热低、易燃等缺点。现有技术中,还有采用醇类相变材料基质,然而其具有密度小、单位体积相变潜热低、导热系数低、体积膨胀率高和易泄露等特点;密度小、单位体积内相变材料质量轻导致单位体积相变潜热低,因此实际应用时,在相同条件下的保温时间短;体积膨胀率高会导致冰排(或者其它固定容器)在相同容积的情况下,能够灌装的相变材料更少,降低保温时间;且体积膨胀率越高,越容易导致冰排(或者其它容器)发生鼓包、膨胀、甚至破裂等问题,容易出现泄露等问题。At present, inorganic hydrated salts and organic phase change materials are often used in pharmaceutical cold chain transportation phase change materials. However, inorganic hydrated salts have shortcomings such as phase separation and easy leakage, while organic phase change materials also have shortcomings such as low latent heat and flammability. In the existing technology, alcohol phase change material matrix is also used. However, it has the characteristics of low density, low latent heat of phase change per unit volume, low thermal conductivity, high volume expansion rate and easy leakage; low density, low phase change per unit volume, etc. The light weight of the material leads to low latent heat of phase change per unit volume, so in practical applications, the holding time under the same conditions is short; the high volume expansion rate will cause the ice pack (or other fixed container) to be filled with the same volume. There are fewer phase change materials, which reduces the holding time; and the higher the volume expansion rate, the easier it is to cause problems such as bulging, expansion, or even rupture of the ice row (or other containers), and it is prone to leakage and other problems.
本发明要解决的技术问题在于,针对现有技术的缺陷,提供一种相变温度为2~8℃的相变材料及其制备方法,相变材料的稳定性好、材料成本低廉,制备工艺简单,密度高、膨胀率低、相变潜热高、导热系数高、多次循环仍有很好的效果,循环寿命长。The technical problem to be solved by the present invention is to provide a phase change material with a phase change temperature of 2 to 8°C and a preparation method thereof in view of the shortcomings of the existing technology. The phase change material has good stability, low material cost, and a preparation process Simple, with high density, low expansion rate, high latent heat of phase change, high thermal conductivity, good effect after multiple cycles, and long cycle life.
本发明解决其技术问题所采用的技术方案是:一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂30~50份、成核剂0.3~3份、增稠剂0.5~8份、晶型改良剂0.1~1份、性能优化剂1~5份、水35~70份;The technical solution adopted by the present invention to solve the technical problem is: a low-temperature phase change material with a phase change temperature of 2 to 8°C, including the following components in parts by mass: 30 to 50 parts of phase change coolant, nucleating agent 0.3~3 parts, 0.5~8 parts of thickener, 0.1~1 part of crystal modifier, 1~5 parts of performance optimizer, 35~70 parts of water;
所述相变蓄冷剂包括碳酸钾、碳酸钠、氢氧化钾、氢氧化钠、氢氧化钡、氢氧化钙、氨水、碳酸氢钾、碳酸氢钠、氯化钾、氯化钠、氯化钡、硝酸钾、乙酸钠、硫酸钠、磷酸氢二钠中的至少两种;The phase change cold storage agent includes potassium carbonate, sodium carbonate, potassium hydroxide, sodium hydroxide, barium hydroxide, calcium hydroxide, ammonia water, potassium bicarbonate, sodium bicarbonate, potassium chloride, sodium chloride, barium chloride , at least two of potassium nitrate, sodium acetate, sodium sulfate, and disodium hydrogen phosphate;
所述晶型改良剂为硅藻土、活性白土、可溶性淀粉、气相二氧化硅、黏胶纤维、醋酯纤维、涤纶、腈纶、氨纶、氯纶、玻璃纤维、石棉中的至少一种;The crystal form modifier is at least one of diatomite, activated clay, soluble starch, fumed silica, viscose fiber, acetate fiber, polyester, acrylic fiber, spandex, polyvinyl chloride, glass fiber, and asbestos;
所述性能优化剂为球形结构,所述性能优化剂外表面包覆有正离子层。The performance optimizer has a spherical structure, and the outer surface of the performance optimizer is covered with a positive ion layer.
进一步地,在所述的相变蓄冷剂中,优选所述晶型改良剂的粒径20~100μm。Furthermore, in the phase change cold storage agent, it is preferred that the crystal form modifier has a particle size of 20 to 100 μm.
进一步地,在所述的相变蓄冷剂中,优选所述成核剂为纳米碳粉、石墨粉、纳米氧化锌、纳米氧化铝、纳米铜、纳米氮化硅、碳纳米管、羧基化多壁碳纳米管中的至少一种。Further, in the phase change cold storage agent, it is preferable that the nucleating agent is nano carbon powder, graphite powder, nano zinc oxide, nano aluminum oxide, nano copper, nano silicon nitride, carbon nanotube, carboxylated polyethylene. at least one type of carbon nanotube.
进一步地,在所述的相变蓄冷剂中,优选所述成核剂的粒径10~200μm。Furthermore, in the phase-change refrigerant, the particle size of the nucleating agent is preferably 10 to 200 μm.
进一步地,在所述的相变蓄冷剂中,优选所述增稠剂为聚丙烯酰胺、聚丙烯酸钠、羧甲基纤维素钠、羟甲基纤维素钠、黄原胶、瓜尔豆胶、活性黏土、明胶、凹凸棒土、阿拉伯树胶、果胶、琼脂、罗望子胶、β-环状糊精、羧甲基淀粉钠、羟丙基淀粉中的至少一种。Further, in the phase change cold storage agent, it is preferred that the thickener is polyacrylamide, sodium polyacrylate, sodium carboxymethylcellulose, sodium hydroxymethylcellulose, xanthan gum, and guar gum. , at least one of activated clay, gelatin, attapulgite, gum arabic, pectin, agar, tamarind gum, β-cyclodextrin, sodium carboxymethyl starch, and hydroxypropyl starch.
进一步地,在所述的相变蓄冷剂中,优选所述增稠剂的粒径20~100μm。进一步地,在所述的相变蓄冷剂中,优选所述性能优化剂为金溶胶、银溶胶、铜溶胶、铝溶胶中的至少一种。Furthermore, in the phase change cold storage agent, it is preferred that the thickener has a particle size of 20 to 100 μm. Further, in the phase change cold storage agent, it is preferred that the performance optimization agent is at least one of gold sol, silver sol, copper sol, and aluminum sol.
进一步地,在所述的相变蓄冷剂中,优选所述性能优化剂的粒径为1nm~100nm。Furthermore, in the phase-change refrigerant, the particle size of the performance optimizer is preferably 1 nm to 100 nm.
进一步地,在所述的相变蓄冷剂中,优选所述正离子层为H
+层。
Further, in the phase change cool storage agent, it is preferred that the positive ion layer is an H + layer.
一种上述所述的相变温度为2~8℃的低温相变材料的制备方法,包括以下步骤:A method for preparing the above-mentioned low-temperature phase change material with a phase change temperature of 2 to 8°C, including the following steps:
S1、按比例取相变蓄冷剂,缓慢加入水中溶解,搅拌混合均匀,得到第一混合溶液;S1. Take the phase change cold storage agent in proportion, slowly add it to water to dissolve, stir and mix evenly, and obtain the first mixed solution;
S2、往第一混合溶液中加入成核剂,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,得到第二混合溶液;S2. Add the nucleating agent to the first mixed solution, stir and mix, stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform and fluid, to obtain the second mixed solution;
S3、往第二混合溶液中加入晶型改良剂,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,得到第三混合溶液;S3, adding a crystal form modifier to the second mixed solution, stirring and mixing, and stopping stirring when the crystal form modifier is completely dissolved and the solution is in a uniform fluid state, to obtain a third mixed solution;
S4、往第三混合溶液中加入性能优化剂,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,得到第四混合溶液;S4. Add the performance optimizer to the third mixed solution, stir and mix, stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid, to obtain the fourth mixed solution;
S5、往第四混合溶液中加入增稠剂,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,得到相变材料。S5. Add the thickener to the fourth mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes uniform and fluid, to obtain a phase change material.
进一步地,在所述的相变蓄冷剂的制备方法中,优选在S1步骤中,搅拌温度为25~35℃,搅拌速率为400~600rpm,搅拌时间为1~2h。Further, in the preparation method of the phase change coolant, preferably in step S1, the stirring temperature is 25~35°C, the stirring rate is 400~600rpm, and the stirring time is 1~2h.
进一步地,在所述的相变蓄冷剂的制备方法中,优选在S2步骤中,搅拌温度为25~35℃,搅拌速率为400~600rpm,搅拌时间为1~2h。Further, in the preparation method of the phase change cool storage agent, preferably in step S2, the stirring temperature is 25~35°C, the stirring rate is 400~600rpm, and the stirring time is 1~2h.
进一步地,在所述的相变蓄冷剂的制备方法中,优选在S3步骤中,搅拌温度为25~35℃,搅拌速率为400~600rpm,搅拌时间为1~2h。Further, in the preparation method of the phase change coolant, preferably in step S3, the stirring temperature is 25~35°C, the stirring rate is 400~600rpm, and the stirring time is 1~2h.
进一步地,在所述的相变蓄冷剂的制备方法中,优选在S4步骤中,搅拌温度为25~35℃,搅拌速率为400~600rpm,搅拌时间为1~2h。Further, in the preparation method of the phase change coolant, preferably in step S4, the stirring temperature is 25~35°C, the stirring rate is 400~600rpm, and the stirring time is 1~2h.
进一步地,在所述的相变蓄冷剂的制备方法中,优选在S5步骤中,搅拌温度为25-35℃,搅拌速率为600~800rpm,搅拌时间为2~4h。Further, in the preparation method of the phase change coolant, preferably in step S5, the stirring temperature is 25-35°C, the stirring rate is 600~800rpm, and the stirring time is 2~4h.
本发明的有益效果:本发明提供的一种相变温度为2~8℃的低温相变材料及其制备方法,本发明的相变材料包括相变蓄冷剂、成核剂、增稠剂、晶型改良剂、性能优化剂、水,以碳酸钾、碳酸钠、氢氧化钾、氢氧化钠、氢氧化钡、氢氧化钙、氨水、碳酸氢钾、碳酸氢钠、氯化钾、氯化钠、氯化钡、硝酸钾、乙酸钠、硫酸钠、磷酸氢二钠中多种无机盐为相变蓄冷剂,弥补了采用单一相变蓄冷剂出现的相变温度过小或过大、相变潜热降低、循环稳定性低的问题;并且在体系中加入晶型改良剂可以很好控制晶体粒度,防止晶体过度长大,使低共熔混合物晶体细小且均匀,还能够提高相变蓄冷剂的相变温度,使相变温度从3℃提高到5℃左右,更为重要的是,本发明选取的晶型改良剂比表面能大,具有较好的小晶体吸附性,能够促进晶体生长,对于本发明选取的相变蓄冷剂的细小晶粒的特性具有极好的吸附作用,并且吸附后形成网状结构,增强相变材料离子间的结合力,在发生固液相变的时候需要更大的能量才能破坏这种网状结构,因此显著了提高相变潜热,并大幅增强循环稳定性;在体系中加入球形结构的性能优化剂可以与晶型改良剂与相变蓄冷剂形成的网状结构进行连接在一起,形成一个三维层状的超大网状结构,可以显著提高网状结构的结合力;在固液相变的过程中需要非常大能量来破坏三维层状结构,可以大幅提高材料体系的循环稳定性能,降低相变温度在循环前后的变化率,使相变温度保持稳定;可以显著提高相变材料的相变潜热。在体系中加入成核剂能够起到成核的作用,可以大幅降低过冷度,同时还能够显著提高材料体系的热导率,从而提高热交换速率,控温更迅速,得到高导热、低过冷度的相变材料;在体系中加入增稠剂能够起到增稠作用,防止发生相分层,以及提高循环稳定性能;本发明的相变材料导热高、密度高、膨胀率低、相变潜热高、稳定性好、材料成本低廉、安全无毒,制备工艺简单,本发明的相变材料的相变温度为2~8℃、相变潜热>260kJ/kg、导热系数>1.1W/(m.K)、密度>1.6g/cm3、体积膨胀率<0.5%、过冷度<1℃,循环200次后仍具有良好的相变潜热。Beneficial effects of the present invention: The present invention provides a low-temperature phase change material with a phase change temperature of 2-8°C and a preparation method thereof. The phase change material of the present invention comprises a phase change refrigerant, a nucleating agent, a thickener, a crystal modifier, a performance optimizer, and water. A variety of inorganic salts selected from potassium carbonate, sodium carbonate, potassium hydroxide, sodium hydroxide, barium hydroxide, calcium hydroxide, ammonia water, potassium bicarbonate, sodium bicarbonate, potassium chloride, sodium chloride, barium chloride, potassium nitrate, sodium acetate, sodium sulfate, and disodium hydrogen phosphate are used as phase change refrigerants, which make up for the problems of too small or too large phase change temperature, reduced phase change latent heat, and low cycle stability when a single phase change refrigerant is used. In addition, adding a crystal modifier to the system can well control the crystal size, prevent excessive crystal growth, make the low eutectic mixture crystals small and uniform, and can also increase the phase change temperature of the phase change refrigerant, so that the phase change temperature is increased from 3°C to about 5°C. More importantly, the crystal modifier selected by the present invention The modifier has a large specific surface energy, good small crystal adsorption, and can promote crystal growth. It has an excellent adsorption effect on the characteristics of the fine grains of the phase change refrigerant selected by the present invention, and forms a network structure after adsorption, which enhances the binding force between the ions of the phase change material. When a solid-liquid phase change occurs, more energy is required to destroy this network structure, thereby significantly increasing the latent heat of the phase change and greatly enhancing the cycle stability; the performance optimizer with a spherical structure added to the system can be connected with the network structure formed by the crystal modifier and the phase change refrigerant to form a three-dimensional layered super-large network structure, which can significantly improve the binding force of the network structure; in the process of solid-liquid phase change, a very large energy is required to destroy the three-dimensional layered structure, which can greatly improve the cycle stability performance of the material system, reduce the rate of change of the phase change temperature before and after the cycle, and keep the phase change temperature stable; the latent heat of the phase change material can be significantly increased. Adding a nucleating agent into the system can play a nucleating role, which can greatly reduce the supercooling degree, and at the same time can significantly improve the thermal conductivity of the material system, thereby increasing the heat exchange rate, controlling the temperature more quickly, and obtaining a phase change material with high thermal conductivity and low supercooling degree; adding a thickener into the system can play a thickening role, prevent phase stratification, and improve the cyclic stability performance; the phase change material of the present invention has high thermal conductivity, high density, low expansion rate, high phase change latent heat, good stability, low material cost, safety and non-toxicity, and a simple preparation process. The phase change temperature of the phase change material of the present invention is 2~8°C, the phase change latent heat is >260kJ/kg, the thermal conductivity is >1.1W/(m.K), the density is >1.6g/cm3, the volume expansion rate is <0.5%, and the supercooling degree is <1°C. After 200 cycles, it still has a good phase change latent heat.
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂30~50份、成核剂0.3~3份、增稠剂0.5~8份、晶型改良剂0.1~1份、性能让改良剂1~5份、水35~70份;相变蓄冷剂包括碳酸钾、碳酸钠、氢氧化钾、氢氧化钠、氢氧化钡、氢氧化钙、氨水、碳酸氢钾、碳酸氢钠、氯化钾、氯化钠、氯化钡、硝酸钾、乙酸钠、硫酸钠、磷酸氢二钠中的至少两种;晶型改良剂为硅藻土、活性白土、可溶性淀粉、气相二氧化硅、黏胶纤维、醋酯纤维、涤纶、腈纶、氨纶、氯纶、玻璃纤维、石棉中的至少一种;性能优化剂为球形结构,性能优化剂外表面包覆有正离子层。A low-temperature phase change material with a phase change temperature of 2 to 8°C, including the following components by mass: 30 to 50 parts of phase change coolant, 0.3 to 3 parts of nucleating agent, 0.5 to 8 parts of thickener, Crystal form improver 0.1~1 part, performance improver 1~5 parts, water 35~70 parts; phase change coolant includes potassium carbonate, sodium carbonate, potassium hydroxide, sodium hydroxide, barium hydroxide, calcium hydroxide , ammonia, at least two of potassium bicarbonate, sodium bicarbonate, potassium chloride, sodium chloride, barium chloride, potassium nitrate, sodium acetate, sodium sulfate, and disodium hydrogen phosphate; the crystal form modifier is diatomite , at least one of activated clay, soluble starch, fumed silica, viscose fiber, acetate fiber, polyester, acrylic fiber, spandex, chlorine fiber, glass fiber, and asbestos; the performance optimizer has a spherical structure, except for the performance optimizer The surface is covered with a positive ion layer.
本发明提供的一种相变温度为2~8℃的低温相变材料及其制备方法,本发明的相变材料包括相变蓄冷剂、成核剂、增稠剂、晶型改良剂、水,以碳酸钾、碳酸钠、氢氧化钾、氢氧化钠、氢氧化钡、氢氧化钙、氨水、碳酸氢钾、碳酸氢钠、氯化钾、氯化钠、氯化钡、硝酸钾、乙酸钠、硫酸钠、磷酸氢二钠中多种无机盐为相变蓄冷剂,弥补了采用单一相变蓄冷剂出现的相变温度过小或过大、相变潜热降低、循环稳定性降低的问题;并且在体系中加入晶型改良剂可以很好控制晶体粒度,防止晶体过度长大,使低共熔混合物晶体细小且均匀,还能够提高相变蓄冷剂的相变温度,使相变温度从3℃提高到5℃左右,更为重要的是,本发明选取的晶型改良剂比表面能大,具有较好的小晶体吸附性,能够促进晶体生长,对于本发明选取的相变蓄冷剂的细小晶粒的特性具有极好的吸附作用,并且吸附后形成网状结构,增强相变材料离子间的结合力,在发生固液相变的时候需要更大的能量才能破坏这种网状结构,因此显著了提高相变潜热,并大幅增强循环稳定性;性能优化剂包括基础原子核及包覆于基础原子核的负离子层,在体系中加入球形结构的性能优化剂可以与晶型改良剂与相变蓄冷剂形成的网状结构进行连接在一起,形成一个三维层状的超大网状结构,可以显著提高网状结构的结合力;在固液相变的过程中需要非常大能量来破坏三维层状结构,可以大幅提高材料体系的循环稳定性能,降低相变温度在循环前后的变化率,使相变温度保持稳定;可以显著提高相变材料的相变潜热。在体系中加入成核剂能够起到成核的作用,可以大幅降低过冷度,同时还能够显著提高材料体系的热导率,从而提高热交换速率,控温更迅速,得到高导热、低过冷度的相变材料;在体系中加入增稠剂能够起到增稠作用,防止发生相分层,以及提高循环稳定性能;本发明的相变材料密度高、膨胀率低、相变潜热高、稳定性好、材料成本低廉、安全无毒,制备工艺简单,本发明的相变材料的相变温度为2~8℃、相变潜热>260 kJ/kg、导热系数>1.1W/(m.K)、密度>1.6 g/cm3、体积膨胀率<0.5%、低过冷度<1℃,循环200次后仍具有良好的相变潜热。The invention provides a low-temperature phase change material with a phase change temperature of 2 to 8°C and a preparation method thereof. The phase change material of the invention includes a phase change cold storage agent, a nucleating agent, a thickener, a crystal form modifier, and water. , with potassium carbonate, sodium carbonate, potassium hydroxide, sodium hydroxide, barium hydroxide, calcium hydroxide, ammonia, potassium bicarbonate, sodium bicarbonate, potassium chloride, sodium chloride, barium chloride, potassium nitrate, acetic acid A variety of inorganic salts such as sodium, sodium sulfate, and disodium hydrogen phosphate are used as phase change coolant, which makes up for the problems of too small or too large phase change temperature, reduced latent heat of phase change, and reduced cycle stability when using a single phase change coolant. ; And adding a crystal modifier to the system can well control the crystal particle size, prevent the crystal from excessive growth, make the crystals of the eutectic mixture fine and uniform, and also increase the phase change temperature of the phase change coolant, so that the phase change temperature changes from 3°C is increased to about 5°C. More importantly, the crystal form modifier selected in the present invention has a large specific surface energy, has good adsorption of small crystals, and can promote crystal growth. For the phase change cold storage agent selected in the present invention The characteristics of the fine grains have excellent adsorption, and after adsorption, they form a network structure, which enhances the binding force between the ions of the phase change material. When a solid-liquid phase change occurs, more energy is required to destroy this network. structure, thus significantly increasing the latent heat of phase change and greatly enhancing cycle stability; the performance optimizer includes a basic atomic nucleus and a negative ion layer coating the basic atomic nucleus. Adding a spherical structure performance optimizer to the system can be combined with the crystal form modifier The network structure formed by the phase change cold storage agent is connected together to form a three-dimensional layered super large network structure, which can significantly improve the binding force of the network structure; during the solid-liquid phase change process, a very large amount of energy is required to destroy the three-dimensional The layered structure can greatly improve the cyclic stability of the material system, reduce the change rate of the phase change temperature before and after cycles, and keep the phase change temperature stable; it can significantly increase the latent heat of phase change of the phase change material. Adding a nucleating agent to the system can play a nucleating role, which can significantly reduce the degree of supercooling. It can also significantly increase the thermal conductivity of the material system, thereby increasing the heat exchange rate and controlling temperature more quickly, resulting in high thermal conductivity and low temperature. Supercooled phase change material; adding a thickener to the system can play a thickening effect, prevent phase stratification, and improve cycle stability; the phase change material of the present invention has high density, low expansion rate, and low phase change latent heat High, good stability, low material cost, safe and non-toxic, and simple preparation process. The phase change temperature of the phase change material of the present invention is 2~8°C, the latent heat of phase change is >260 kJ/kg, and the thermal conductivity is >1.1W/( m.K), density >1.6 g/cm3, volume expansion rate <0.5%, low supercooling <1°C, and still has good latent heat of phase change after 200 cycles.
进一步地,优选晶型改良剂的粒径20~100μm,控制粒径主要是为了控制晶型改良剂在溶液体系中的分散效果,更好起到控制晶体粒度的作用。晶粒过大不利于在溶液中的分散溶解等,晶粒过小使得控制晶体粒度的效果降低,因此控制粒径主要是为了更好的发挥晶型改良剂的作用。Furthermore, the preferred particle size of the crystal form modifier is 20 to 100 μm. The purpose of controlling the particle size is mainly to control the dispersion effect of the crystal form modifier in the solution system, and to better control the crystal particle size. If the crystal grains are too large, it is not conducive to dispersion and dissolution in the solution. If the crystal grains are too small, the effect of controlling the crystal particle size will be reduced. Therefore, controlling the particle size is mainly to better exert the effect of the crystal form modifier.
进一步地,优选成核剂为纳米碳粉、石墨粉、纳米氧化锌、纳米氧化铝、纳米铜、纳米氮化硅、碳纳米管、羧基化多壁碳纳米管中的至少一种。由非均匀成核机理,在本发明的相变体系加入成核剂,能有效降低相变材料的过冷度,而这需要成核剂与相变蓄冷剂之间的晶体结构特征、晶格参数大小、物理性质等方面相匹配,并且配合添加增稠剂、晶型改良剂,故而控制成核剂的粒径为10μm~200μm,成核剂是用于相变材料在凝固过程中起到晶核作用,促进晶体生长,降低成核生长的势垒;粒径在这个范围内即能在凝固过程中起到晶核的作用,促进晶体生长,降低成核生长的势垒,也能有效降低相变材料的过冷度;粒径太小不易起到作为成核生长的晶核作用,不能大幅降低结晶驱动力,降低过冷度的效果不佳;粒径太大,结晶过程晶体无法在大晶粒表面上进行生长,因此起不到晶核作用,完全无法降低结晶驱动力,不能起到降低过冷度的作用;并且以上采用的成核剂为高导热材料,高导热材料作为成核剂可以提高相变材料体系的导热系数,从而提高热交换速率,控温更迅速。Further, it is preferred that the nucleating agent is at least one of nanocarbon powder, graphite powder, nanozinc oxide, nanoalumina, nanocopper, nanosilicon nitride, carbon nanotubes, and carboxylated multi-walled carbon nanotubes. Due to the non-uniform nucleation mechanism, adding a nucleating agent to the phase change system of the present invention can effectively reduce the supercooling degree of the phase change material, and this requires the crystal structure characteristics and lattice between the nucleating agent and the phase change cold storage agent. Parameter size, physical properties, etc. are matched, and thickeners and crystal form modifiers are added, so the particle size of the nucleating agent is controlled to be 10 μm ~ 200 μm. The nucleating agent is used to play a role in the solidification process of phase change materials. It can act as a crystal nucleator, promote crystal growth, and reduce the barrier to nucleation and growth. The particle size within this range can act as a crystal nucleator during the solidification process, promote crystal growth, and reduce the barrier to nucleation and growth. It can also be effective. Reduce the degree of supercooling of the phase change material; the particle size is too small and it is difficult to function as a crystal nucleus for nucleation and growth. It cannot significantly reduce the crystallization driving force, and the effect of reducing the degree of supercooling is not good; the particle size is too large and the crystal cannot be crystallized during the crystallization process. It grows on the surface of large grains, so it cannot play the role of crystal nucleation, cannot reduce the crystallization driving force at all, and cannot reduce the degree of supercooling; and the nucleating agent used above is a high thermal conductivity material, and the high thermal conductivity material is used as Nucleating agents can increase the thermal conductivity of the phase change material system, thereby increasing the heat exchange rate and enabling faster temperature control.
进一步地,优选增稠剂为聚丙烯酰胺、聚丙烯酸钠、羧甲基纤维素钠、羟甲基纤维素钠、黄原胶、瓜尔豆胶、活性黏土、明胶、凹凸棒土、阿拉伯树胶、果胶、琼脂、罗望子胶、β-环状糊精、羧甲基淀粉钠、羟丙基淀粉中的至少一种;本发明在体系中加入增稠剂能够起到增稠作用,使得体系中相变蓄冷剂的固体颗粒或晶核能均匀分布在溶液中不受重力影响而出现分层现象,有效改善相变材料的相分离问题,防止发生相分层,以及提高循环稳定性能。增稠剂 通过与原料分子之间的链接,形成网状或者链状结构,尤其是与水分子之间的链接,从而增大体系的粘度;若增稠剂粒径过大或者过小不利于相变材料形成网状或者链状结构,增稠效果降低,故而控制增稠剂的粒径20~100μm。Further, preferred thickeners are polyacrylamide, sodium polyacrylate, sodium carboxymethylcellulose, sodium hydroxymethylcellulose, xanthan gum, guar gum, activated clay, gelatin, attapulgite, and gum arabic. , pectin, agar, tamarind gum, β-cyclodextrin, sodium carboxymethyl starch, and at least one of hydroxypropyl starch; in the present invention, adding a thickening agent to the system can play a thickening effect, so that The solid particles or crystal nuclei of the phase change coolant in the system can be evenly distributed in the solution without being affected by gravity and cause stratification. This effectively improves the phase separation problem of phase change materials, prevents phase stratification, and improves cycle stability. The thickener forms a network or chain structure through links with raw material molecules, especially links with water molecules, thereby increasing the viscosity of the system; if the particle size of the thickener is too large or too small, it will be detrimental to The phase change material forms a network or chain structure and the thickening effect is reduced, so the particle size of the thickener is controlled to 20~100 μm.
进一步地,优选性能优化剂为金溶胶、银溶胶、铜溶胶、铝溶胶中的至少一种。性能优化剂(金溶胶、银溶胶、铜溶胶、铝溶胶)本身包括一个基础原子核(原子金、或原子银、或原子铝、或原子铜)及包围在外的负离子层,进一步地优选使性能优化剂的最外层包覆有正离子层,如氢离子,又或者Na
+、K
+、Ca2
+、Ba
2+等,除H
+外的正离子最好与相变蓄冷剂中的含有的离子相同或同族,负离子层与正离子层不会产生反应,正负离子异性相吸,但是两者为一个动态平衡的过程;具体H
+层,可通过盐酸、硫酸等酸性溶液对性能优化剂进行酸洗,使性能优化剂的负离子外层包覆有H
+离子层,H
+则分散在溶液中,呈球形小颗粒;在一具体的实施例中,100ml的1%金溶胶水溶液加热至沸,在恒温加热搅拌状态下加入0.7~1ml的1%柠檬酸三钠(Na3C6H5O7·2H2O)水溶液,真空加热到100℃保持30分钟,冷却后以蒸馏水调至1%溶度,即可在金溶胶的负离子外层包覆有H+离子层,H+则分散在溶液中。首先,晶型改良剂能够吸附相变蓄冷剂形成网状结构,相变蓄冷剂主要是偏碱性,能够与具有H+层的性能优化剂形成强烈的吸附结合力,然后由于性能优化剂是球形颗粒,因此可以在横向和纵向上将前面形成的网状结构形成更大的三维层状结构可以显著提高网状结构的结合力;在固液相变的过程中需要非常大能量来破坏三维层状结构,可以大幅提高材料体系的循环稳定性能,降低相变温度在循环前后的变化率,使相变温度保持稳定,可以显著提高相变材料的相变潜热。若性能优化剂的粒径过大或者过小不利于形成三维层状的超大网状结构,影响相变材料的稳定性,故而控制性能优化剂的粒径1nm~100nm。
Further, it is preferred that the performance optimizer is at least one of gold sol, silver sol, copper sol, and aluminum sol. The performance optimizer (gold sol, silver sol, copper sol, aluminum sol) itself includes a basic atomic nucleus (atomic gold, or atomic silver, or atomic aluminum, or atomic copper) and a surrounding negative ion layer to further optimize performance. The outermost layer of the agent is coated with a positive ion layer, such as hydrogen ions, or Na + , K + , Ca2 + , Ba 2+ , etc. The positive ions except H + are preferably mixed with those contained in the phase change coolant. If the ions are the same or in the same family, the negative ion layer and the positive ion layer will not react. Opposites of positive and negative ions attract each other, but the two are a dynamic balance process. For the specific H + layer, the performance optimizer can be optimized through acidic solutions such as hydrochloric acid and sulfuric acid. Acid washing makes the negative ion outer layer of the performance optimizer coated with an H + ion layer, and H + is dispersed in the solution, taking the form of small spherical particles; in a specific embodiment, 100 ml of 1% gold sol aqueous solution is heated to boiling , add 0.7~1ml of 1% trisodium citrate (Na3C6H5O7·2H2O) aqueous solution under constant temperature heating and stirring, heat to 100°C under vacuum for 30 minutes, cool and adjust to 1% solubility with distilled water, and then add it to the gold sol The outer layer of negative ions is coated with a H+ ion layer, and H+ is dispersed in the solution. First, the crystal form modifier can adsorb the phase change coolant to form a network structure. The phase change coolant is mainly alkaline and can form a strong adsorption binding force with the performance optimizer with H+ layer. Then, because the performance optimizer is spherical, particles, so the previously formed network structure can be formed into a larger three-dimensional layered structure laterally and longitudinally, which can significantly improve the binding force of the network structure; very large energy is required to destroy the three-dimensional layer during the solid-liquid phase change process. The structure can greatly improve the cyclic stability of the material system, reduce the change rate of the phase change temperature before and after cycles, keep the phase change temperature stable, and significantly increase the latent heat of phase change of the phase change material. If the particle size of the performance optimizer is too large or too small, it will not be conducive to the formation of a three-dimensional layered ultra-large network structure and affect the stability of the phase change material. Therefore, the particle size of the performance optimizer is controlled to be 1nm~100nm.
本发明采用的成核剂主要是碳粉、石墨粉、纳米氧化铝等具有高导热性能的材料,所以能够显著提高相变材料的导热性。The nucleating agent used in the present invention is mainly carbon powder, graphite powder, nano-alumina and other materials with high thermal conductivity, so it can significantly improve the thermal conductivity of the phase change material.
本发明的相变蓄冷剂材料采用无机材料本身具有密度高的性质,而且在整个相变材料体系中所占的比例也很高,能够提高本发明相变材料体系的密度,大致是有机相变材料密度的2倍左右,单位体积内相变材料密度高使得单位体积相变焓值高,单位体积的相变潜热在430J/ml左右,因此实际应用时,在相同条件下的保温时间长高,本发明相变材料单位质量潜热在260kJ/kg左右;其次,本发明选取的相变蓄冷剂为无机盐材料,其水溶液中的离子之间的连接主要以离子键的形式存在,在发生固液相变的时候需要更大的能量破坏离子键,因此相变潜热高;再者,本发明中添加的晶型改良剂对于本发明选取的相变蓄冷剂的细小晶粒具有很好的吸附作用,并形成网状结构,使得离子间的结合力更强,在发生固液相变的时候需要更大的能量破坏这种网状结构;综上,本发明的相变材料的相变潜热高。The phase change coolant material of the present invention adopts inorganic materials which have high density, and the proportion in the entire phase change material system is also very high. It can increase the density of the phase change material system of the present invention, which is roughly the organic phase change. It is about 2 times the density of the material. The high density of the phase change material within the unit volume results in a high phase change enthalpy per unit volume. The latent heat of phase change per unit volume is about 430J/ml. Therefore, in practical applications, the holding time under the same conditions is longer. , the latent heat per unit mass of the phase change material of the present invention is about 260kJ/kg; secondly, the phase change cool storage agent selected in the present invention is an inorganic salt material, and the connection between the ions in the aqueous solution mainly exists in the form of ionic bonds. During liquid phase change, more energy is required to destroy ionic bonds, so the latent heat of phase change is high; furthermore, the crystal form modifier added in the present invention has good adsorption to the fine crystal grains of the phase change cold storage agent selected in the present invention. function and form a network structure, making the binding force between ions stronger. When solid-liquid phase change occurs, greater energy is required to destroy this network structure; in summary, the phase change latent heat of the phase change material of the present invention high.
本发明选用的相变蓄冷剂的种类以及配比具有优良的循环稳定性;其次,选取的成核剂、增稠剂、进行晶型改良剂对整个材料体系的性能具有加强效应;再者,本发明中添加的晶型改良剂对于本发明选取的相变蓄冷剂的细小晶粒具有吸附作用,并形成网状结构,能够显著提高相变材料循环稳定性。综上,本发明的相变材料的循环稳定性好。The type and proportion of the phase change cool storage agent selected in the present invention have excellent cycle stability; secondly, the selected nucleating agent, thickener, and crystal form modifier have a strengthening effect on the performance of the entire material system; furthermore, The crystal form modifier added in the present invention has an adsorption effect on the fine crystal grains of the phase change cold storage agent selected in the present invention, and forms a network structure, which can significantly improve the cycle stability of the phase change material. In summary, the phase change material of the present invention has good cycle stability.
一种上述的相变温度为2~8℃的低温相变材料的制备方法,包括以下步骤:A method for preparing the above-mentioned low-temperature phase change material with a phase change temperature of 2-8°C comprises the following steps:
S1、按比例取相变蓄冷剂,缓慢加入水中溶解,搅拌混合均匀,得到第一混合溶液。S1. Take the phase change cold storage agent in proportion, slowly add it to water to dissolve, stir and mix evenly, and obtain the first mixed solution.
进一步地,优选在S1步骤中,搅拌温度为25-35℃,搅拌速率为400~600rpm,搅拌时间为1~2h。控制温度以及搅拌速率主要为了加速相变蓄冷剂溶解,搅拌均匀,温度一般不能太低,一般保持在室温以上;同时温度不能太高,防止水在搅拌过程中挥发,控制搅拌时间是为了使相变蓄冷剂充分溶解,形成均匀的第一混合溶液。Further, preferably in step S1, the stirring temperature is 25-35°C, the stirring rate is 400~600rpm, and the stirring time is 1~2h. Controlling the temperature and stirring rate is mainly to accelerate the dissolution of the phase change coolant and stir evenly. The temperature should generally not be too low and should be kept above room temperature. At the same time, the temperature should not be too high to prevent water from evaporating during the stirring process. The purpose of controlling the stirring time is to make the phase change The variable coolant is fully dissolved to form a uniform first mixed solution.
S2、往第一混合溶液中加入成核剂,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,得到第二混合溶液。S2. Add a nucleating agent to the first mixed solution, stir and mix, stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform and fluid, to obtain a second mixed solution.
进一步地,优选在S2步骤中,搅拌温度为25-35℃,搅拌速率为400~600rpm,搅拌时间为1~2h。控制温度以及搅拌速率主要为了加速成核剂溶解,搅拌均匀,温度一般不能太低也不能太高,一般保持在25-35℃,防止因温度太高水在搅拌过程中挥发,同时也可使得成核剂能很好的降低相变材料体系的过冷度,促进晶体生长,降低成核生长的势垒;控制搅拌时间是为了使成核剂充分溶解,形成均匀的第二混合溶液。Further, preferably in step S2, the stirring temperature is 25-35°C, the stirring rate is 400~600rpm, and the stirring time is 1~2h. Controlling the temperature and stirring rate is mainly to accelerate the dissolution of the nucleating agent and stir evenly. The temperature should generally not be too low or too high. It is generally maintained at 25-35°C to prevent water from evaporating during the stirring process due to the temperature being too high. At the same time, it can also make The nucleating agent can well reduce the supercooling of the phase change material system, promote crystal growth, and reduce the potential barrier for nucleation growth; the stirring time is controlled to fully dissolve the nucleating agent and form a uniform second mixed solution.
S3、往第二混合溶液中加入晶型改良剂,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,得到第三混合溶液。S3. Add the crystal form modifier to the second mixed solution, stir and mix, stop stirring when the crystal form modifier is completely dissolved and the solution becomes uniform and fluid, to obtain a third mixed solution.
进一步地,优选在S3步骤中,搅拌温度为20~35℃,搅拌速率为400~600rpm,搅拌时间为1~2h。控制温度以及搅拌速率主要为了加速晶型改良剂溶解,搅拌均匀,温度一般不能太低也不能太高,一般保持在20~35℃,防止因温度太高水在搅拌过程中挥发,同时也可使得晶型改良剂对于本发明选取的相变蓄冷剂的细小晶粒的特性具有极好的吸附作用,并且吸附后形成网状结构,增强相变材料离子间的结合力,在发生固液相变的时候需要更大的能量才能破坏这种网状结构,因此显著了提高相变潜热,并大幅增强循环稳定性;控制搅拌时间是为了使晶型改良剂充分溶解,形成均匀的第三混合溶液。Further, preferably in step S3, the stirring temperature is 20~35°C, the stirring speed is 400~600rpm, and the stirring time is 1~2h. The main purpose of controlling the temperature and stirring rate is to accelerate the dissolution of the crystal form modifier and stir evenly. The temperature should generally not be too low or too high. It is generally maintained at 20~35°C to prevent water from evaporating during the stirring process due to the temperature being too high. At the same time, The crystal form modifier has an excellent adsorption effect on the characteristics of the fine crystal grains of the phase change cool storage agent selected in the present invention, and forms a network structure after adsorption, which enhances the binding force between the ions of the phase change material, and when the solid-liquid phase occurs When changing, more energy is required to destroy this network structure, thus significantly increasing the latent heat of phase change and greatly enhancing cycle stability; the stirring time is controlled to fully dissolve the crystal form modifier and form a uniform third mixture. solution.
S4、往第三混合溶液中加入性能优化剂,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,得到第四混合溶液。S4. Add the performance optimizer to the third mixed solution, stir and mix, stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid, to obtain a fourth mixed solution.
进一步地,优选在S4步骤中,搅拌温度为25-35℃,搅拌速率为400~600rpm,搅拌时间为1~2h。控制温度以及搅拌速率主要为了加速性能优化剂分散,搅拌均匀,温度一般不能太低,一般保持在室温以上;同时温度不能太高,防止水在搅拌过程中挥发,制搅拌时间是为了使性能优化剂充分溶解,形成均匀的第四混合溶液。在体系中加入性能优化剂可以将晶型改良剂与相变材料形成的网状结构进行连接在一起,形成一个三维层状的超大网状结构,可以显著提高网状结构的结合力;在固液相变的过程中需要非常大能量来破坏三维层状结构,可以大幅提高材料体系的循环稳定性能,降低相变温度在循环前后的变化率,使相变温度保持稳定,可以显著提高相变材料的相变潜热。Furthermore, preferably in step S4, the stirring temperature is 25-35°C, the stirring rate is 400-600rpm, and the stirring time is 1-2h. The temperature and stirring rate are controlled mainly to accelerate the dispersion of the performance optimizer and stir evenly. The temperature is generally not too low and is generally kept above room temperature; at the same time, the temperature cannot be too high to prevent water from volatilizing during the stirring process. The stirring time is to allow the performance optimizer to fully dissolve and form a uniform fourth mixed solution. Adding a performance optimizer to the system can connect the network structure formed by the crystal form modifier and the phase change material to form a three-dimensional layered super-large network structure, which can significantly improve the binding force of the network structure; in the process of solid-liquid phase change, a very large energy is required to destroy the three-dimensional layered structure, which can greatly improve the cyclic stability of the material system, reduce the rate of change of the phase change temperature before and after the cycle, keep the phase change temperature stable, and significantly increase the phase change latent heat of the phase change material.
S5、往第四混合溶液中加入增稠剂,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,得到相变材料。S5. Add the thickener to the fourth mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes uniform and fluid, to obtain a phase change material.
进一步地,优选在S5步骤中,搅拌温度为20-35℃,搅拌速率为600~800rpm,搅拌时间为2~4h。控制温度以及搅拌速率、时间主要为了加速增稠剂溶解,搅拌均匀,温度一般不能太低也不能太高,一般保持在20-35℃,防止因温度太高水在搅拌过程中挥发,同时使得其充分溶解,增强相变体系的黏度,使得溶液中的相变蓄冷剂固体颗粒或晶核能均匀分布在体系溶液中不受重力影响而出现分层现象,有效改善相变材料的相分离问题。Further, preferably in step S5, the stirring temperature is 20-35°C, the stirring rate is 600~800rpm, and the stirring time is 2~4h. The main purpose of controlling the temperature, stirring rate and time is to accelerate the dissolution of the thickener and stir evenly. The temperature should generally not be too low or too high. It is generally maintained at 20-35°C to prevent water from evaporating during the stirring process due to the temperature being too high. It fully dissolves and enhances the viscosity of the phase change system, so that the solid particles or crystal nuclei of the phase change coolant in the solution can be evenly distributed in the system solution without being affected by gravity and causing stratification, effectively improving the phase separation problem of phase change materials.
以下通过具体实施例进行详细说明:The following is a detailed description through specific examples:
实施例1Example 1
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂45份(氢氧化钠35份、碳酸钠10份)、成核剂1.5份(纳米氧化锌1份、碳纳米管0.5份,控制粒径约为10μm)、增稠剂黄原胶4份(控制粒径约为20μm)、晶型改良剂硅藻土0.1份(控制粒径约为20μm)、性能优化剂金溶胶5份(外表面均包覆有正离子层,正离子为H
+,控制粒径约为1nm)、水44.4份。其中,氢氧化钠以及碳酸钠可替换为碳酸钾、氢氧化钾、氢氧化钡、氢氧化钙、氨水、碳酸氢钾、碳酸氢钠、氯化钾、氯化钠、氯化钡、硝酸钾、乙酸钠、硫酸钠、磷酸氢二钠中至少两者,只要相变蓄冷剂总量满足45份即可;纳米氧化锌以及碳纳米管可替换为纳米碳粉、石墨粉、纳米氧化铝、纳米铜、纳米氮化硅、羧基化多壁碳纳米管中的至少一种,只要其成核剂的总量满足1.5份即可;黄原胶可替换为聚丙烯酰胺、聚丙烯酸钠、羧甲基纤维素钠、羟甲基纤维素钠、瓜尔豆胶、活性黏土、明胶、凹凸棒土、阿拉伯树胶、果胶、琼脂、罗望子胶、β-环状糊精、羧甲基淀粉钠、羟丙基淀粉中的至少一种,只要其增稠剂的总量满足4份即可;硅藻土可替换为活性白土、可溶性淀粉、气相二氧化硅、黏胶纤维、醋酯纤维、涤纶、腈纶、氨纶、氯纶、玻璃纤维、石棉中的至少一种,只要晶型改良剂的总量满足0.1份即可;其中金溶胶可替换为银溶胶、铜溶胶、铝溶胶中的至少一种,只要金溶胶的总量满足5份即可。
A low-temperature phase change material with a phase change temperature of 2~8°C, including the following mass parts: 45 parts of phase change coolant (35 parts of sodium hydroxide, 10 parts of sodium carbonate), 1.5 parts of nucleating agent ( 1 part of nano-zinc oxide, 0.5 part of carbon nanotube, control particle size about 10 μm), 4 parts of thickening agent xanthan gum (control particle size of about 20 μm), 0.1 part of crystal modifier diatomite (control particle size About 20 μm), 5 parts of performance optimizer gold sol (the outer surface is coated with a positive ion layer, the positive ions are H + , and the particle size is controlled to be about 1 nm), and 44.4 parts of water. Among them, sodium hydroxide and sodium carbonate can be replaced by potassium carbonate, potassium hydroxide, barium hydroxide, calcium hydroxide, ammonia, potassium bicarbonate, sodium bicarbonate, potassium chloride, sodium chloride, barium chloride, potassium nitrate , sodium acetate, sodium sulfate, and disodium hydrogen phosphate, as long as the total amount of phase change coolant reaches 45 parts; nano zinc oxide and carbon nanotubes can be replaced with nano carbon powder, graphite powder, nano alumina, At least one of nano-copper, nano-silicon nitride, and carboxylated multi-walled carbon nanotubes, as long as the total amount of nucleating agent meets 1.5 parts; xanthan gum can be replaced by polyacrylamide, sodium polyacrylate, carboxylated Sodium methylcellulose, sodium carboxymethylcellulose, guar gum, activated clay, gelatin, attapulgite, gum arabic, pectin, agar, tamarind gum, β-cyclodextrin, carboxymethyl starch At least one of sodium and hydroxypropyl starch, as long as the total amount of thickeners meets 4 parts; diatomite can be replaced with activated clay, soluble starch, fumed silica, viscose fiber, acetate fiber , polyester, acrylic fiber, spandex, chlorine fiber, glass fiber, asbestos, as long as the total amount of crystal modifier meets 0.1 parts; the gold sol can be replaced by silver sol, copper sol, aluminum sol At least one kind, as long as the total amount of gold sol meets 5 parts.
其制备方法包括以下步骤:The preparation method comprises the following steps:
S1、按比例取相变蓄冷剂氢氧化钠35份以及碳酸钠10份,缓慢加入44.4份水中溶解,搅拌混合均匀,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Take 35 parts of phase change cold storage agent sodium hydroxide and 10 parts of sodium carbonate in proportion, slowly add 44.4 parts of water to dissolve, stir and mix evenly, the stirring temperature is 25°C, the stirring rate is 400rpm, the stirring time is 1h, and the first mixture is obtained solution.
S2、往第一混合溶液中加入成核剂纳米氧化锌1份以及碳纳米管0.5份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为20℃,搅拌速率为400rpm,搅拌时间为1h,得到第二混合溶液。S2. Add 1 part of the nucleating agent nano-zinc oxide and 0.5 part of the carbon nanotube to the first mixed solution, stir and mix. Stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 20°C. The speed is 400 rpm, the stirring time is 1 hour, and the second mixed solution is obtained.
S3、往第二混合溶液中加入晶型改良剂硅藻土0.1份,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第三混合溶液。S3. Add 0.1 part of the crystal form modifier diatomite into the second mixed solution, stir and mix. Stop stirring when the crystal form modifier is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 400 rpm. The stirring time is 1 hour, and the third mixed solution is obtained.
S4、往第三混合溶液中加入性能优化剂金溶胶5份,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第四混合溶液。S4. Add 5 parts of the performance optimizer gold sol into the third mixed solution, stir and mix. Stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C, the stirring rate is 400 rpm, and the stirring time is 1h, the fourth mixed solution was obtained.
S5、往第四混合溶液中加入增稠剂黄原胶4份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为20℃,搅拌速率均为600rpm,搅拌时间均为2h,得到相变材料。S5. Add 4 parts of the thickener xanthan gum to the fourth mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 20°C and the stirring rate is 600 rpm. The stirring time was all 2h, and the phase change material was obtained.
实施例2Example 2
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂50份(包括氢氧化钾30份、碳酸钾20份)、成核剂石墨粉3份(控制粒径约为105μm)、增稠剂聚丙烯酰胺8份(控制粒径约为60μm)、晶型改良剂活性白土1份(控制粒径约为60μm)、性能优化剂金溶胶3份(外表面均包覆有正离子层,正离子为K
+,控制粒径约为45nm)、水35份。
A low-temperature phase change material with a phase change temperature of 2~8°C, including the following mass parts: 50 parts of phase change coolant (including 30 parts of potassium hydroxide and 20 parts of potassium carbonate), nucleating agent graphite powder 3 parts (control particle size is about 105 μm), 8 parts thickener polyacrylamide (control particle size is about 60 μm), 1 part crystal modifier activated clay (control particle size is about 60 μm), performance optimizer gold sol 3 parts (the outer surface is covered with a positive ion layer, the positive ions are K + , and the particle size is controlled to be about 45nm), 35 parts of water.
其制备方法包括以下步骤:Its preparation method includes the following steps:
S1、按比例取相变蓄冷剂氢氧化钾30份以及碳酸钾20份,缓慢加入35份水中溶解,搅拌混合均匀,搅拌温度为27℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Take 30 parts of phase change cold storage agent potassium hydroxide and 20 parts of potassium carbonate in proportion, slowly add 35 parts of water to dissolve, stir and mix evenly, the stirring temperature is 27°C, the stirring rate is 400rpm, the stirring time is 1h, and the first mixture is obtained solution.
S2、往第一混合溶液中加入成核剂石墨粉3份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为27℃,搅拌速率为500rpm,搅拌时间为1.5h,得到第二混合溶液。S2. Add 3 parts of nucleating agent graphite powder to the first mixed solution, stir and mix. Stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 27°C, the stirring speed is 500 rpm, and the stirring time is 1.5h, the second mixed solution was obtained.
S3、往第二混合溶液中加入晶型改良剂活性白土1份,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为27℃,搅拌速率为500rpm,搅拌时间为1.5h,得到第三混合溶液。S3. Add 1 part of the crystal modifier activated clay into the second mixed solution, stir and mix. Stop stirring when the crystal modifier is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 27°C and the stirring rate is 500 rpm. The time is 1.5h, and the third mixed solution is obtained.
S4、往第三混合溶液中加入性能优化剂金溶胶3份,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为27℃,搅拌速率为500rpm,搅拌时间为1.5h,得到第四混合溶液。S4. Add 3 parts of the performance optimizer gold sol into the third mixed solution, stir and mix. Stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 27°C, the stirring rate is 500 rpm, and the stirring time is 1.5h, the fourth mixed solution was obtained.
S5、往第四混合溶液中加入增稠剂聚丙酰胺8份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为27℃,搅拌速率为700rpm,搅拌时间为3h,得到相变材料。S5. Add 8 parts of the thickener polyacrylamide to the fourth mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 27°C, the stirring rate is 700 rpm, and the stirring time For 3h, the phase change material was obtained.
实施例3Example 3
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂30份(包括氢氧化钡20份、氯化钡10份)、成核剂纳米碳粉0.3份(控制粒径约为200μm)、增稠剂羧甲基纤维素钠1份(控制粒径约为100μm)、晶型改良剂可溶性淀粉0.1份(控制粒径约为100μm)、性能优化剂银溶胶1份(外表面均包覆有正离子层,正离子为Ba
2+,控制粒径约为100nm)、水67.6份。
A low-temperature phase change material with a phase change temperature of 2 to 8°C, including the following mass parts: 30 parts of phase change coolant (including 20 parts of barium hydroxide and 10 parts of barium chloride), nucleating agent nano 0.3 parts of toner (control particle size is approximately 200 μm), 1 part thickening agent sodium carboxymethyl cellulose (control particle size is approximately 100 μm), 0.1 part crystal modifier soluble starch (control particle size is approximately 100 μm), 1 part of performance optimizer silver sol (the outer surface is coated with a positive ion layer, the positive ion is Ba 2+ , and the particle size is controlled to about 100 nm), 67.6 parts of water.
其制备方法包括以下步骤:Its preparation method includes the following steps:
S1、按比例取相变蓄冷剂氢氧化钡20份、氯化钡10份,缓慢加入67.6份水中溶解,搅拌混合均匀,搅拌温度为35℃,搅拌速率为600rpm,搅拌时间2h,得到第一混合溶液。S1. Take 20 parts of phase change cold storage agent barium hydroxide and 10 parts of barium chloride in proportion, slowly add 67.6 parts of water to dissolve, stir and mix evenly, the stirring temperature is 35°C, the stirring rate is 600rpm, the stirring time is 2h, and the first mixture.
S2、往第一混合溶液中加入成核剂纳米碳粉0.3份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为35℃,搅拌速率为600rpm,搅拌时间2h,得到第二混合溶液。S2. Add 0.3 parts of nucleating agent nanocarbon powder to the first mixed solution, stir and mix. Stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform fluid. The stirring temperature is 35°C, the stirring rate is 600 rpm, and the stirring time 2h, the second mixed solution was obtained.
S3、往第二混合溶液中加入晶型改良剂可溶性淀粉0.1份,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为35℃,搅拌速率为600rpm,搅拌时间2h,得到第三混合溶液。S3. Add 0.1 part of the crystal modifier soluble starch into the second mixed solution, stir and mix. Stop stirring when the crystal modifier is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 35°C and the stirring rate is 600 rpm. After 2 hours, the third mixed solution was obtained.
S4、往第三混合溶液中加入性能优化剂银溶胶1份,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为35℃,搅拌速率为600rpm,搅拌时间2h,得到第四混合溶液。S4. Add 1 part of the performance optimizer silver sol into the third mixed solution, stir and mix. Stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 35°C, the stirring rate is 600 rpm, and the stirring time is 2 hours. , to obtain the fourth mixed solution.
S5、往第四混合溶液中加入增稠剂羧甲基纤维素钠1份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为35℃,搅拌速率均为800rpm,搅拌时间均为4h,得到相变材料。S5. Add 1 part of the thickener sodium carboxymethyl cellulose to the fourth mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes a uniform fluid. The stirring temperature is 35°C and the stirring rate is uniform. The stirring time is 800rpm and the stirring time is 4h, and the phase change material is obtained.
实施例4Example 4
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂50份(包括碳酸钾30份、硫酸钠20份)、成核剂纳米氧化锌3份(控制粒径约为180μm)、增稠剂β-环状糊精0.5份(控制粒径约为70μm)、晶型改良剂气相二氧化硅0.5份(控制粒径约为80μm)、性能优化剂铜溶胶3份(外表面均包覆有正离子层,正离子为H
+,控制粒径约为30nm)、水43份。
A low-temperature phase change material with a phase change temperature of 2~8°C, including the following mass parts: 50 parts of phase change coolant (including 30 parts of potassium carbonate and 20 parts of sodium sulfate), nucleating agent nano zinc oxide 3 parts (control particle size is about 180 μm), 0.5 part thickening agent β-cyclodextrin (control particle size is about 70 μm), 0.5 part crystal modifier fumed silica (control particle size is about 80 μm), 3 parts of performance optimizer copper sol (the outer surface is covered with a positive ion layer, the positive ions are H + , and the particle size is controlled to about 30nm), and 43 parts of water.
其制备方法包括以下步骤:Its preparation method includes the following steps:
S1、按比例取相变蓄冷剂碳酸钾30份、硫酸钠20份,缓慢加入43份水中溶解,搅拌混合均匀,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Take 30 parts of phase change cold storage agent potassium carbonate and 20 parts of sodium sulfate in proportion, slowly add 43 parts of water to dissolve, stir and mix evenly, the stirring temperature is 25°C, the stirring rate is 400rpm, the stirring time is 1h, and the first mixed solution is obtained .
S2、往第一混合溶液中加入成核剂纳米氧化锌3份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第二混合溶液。S2. Add 3 parts of the nucleating agent nano-zinc oxide into the first mixed solution, stir and mix. Stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C, the stirring rate is 400 rpm, and the stirring time for 1 h to obtain the second mixed solution.
S3、往第二混合溶液中加入晶型改良剂气相二氧化硅0.5份,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第三混合溶液。S3. Add 0.5 part of the crystal modifier fumed silica to the second mixed solution, stir and mix, stop stirring when the crystal modifier is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 400 rpm. , the stirring time is 1h, and the third mixed solution is obtained.
S4、往第三混合溶液中加入性能优化剂铜溶胶3份,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为35℃,搅拌速率为550rpm,搅拌时间1.2h,得到第四混合溶液。S4. Add 3 parts of the performance optimizer copper sol into the third mixed solution, stir and mix. Stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 35°C, the stirring rate is 550 rpm, and the stirring time is 1.2 h, the fourth mixed solution is obtained.
S5、往第四混合溶液中加入增稠剂β-环状糊精0.5份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率均为600rpm,搅拌时间均为2h,得到相变材料。S5. Add 0.5 parts of thickener β-cyclodextrin to the fourth mixed solution, stir and mix evenly, stop stirring when the thickener is completely dissolved and the solution is in a uniform fluid state, the stirring temperature is 25° C., the stirring rate is 600 rpm, and the stirring time is 2 h to obtain a phase change material.
实施例5Example 5
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂35份(包括碳酸氢钠20份、氯化钠15份)、成核剂纳米铜粉2份(控制粒径约为120μm)、增稠剂明胶7份和羧甲基淀粉钠1份(控制粒径约为70μm)、晶型改良剂黏胶纤维0.7份(控制粒径约为80μm)、性能优化剂铝溶胶3份(外表面均包覆有正离子层,正离子为Na
+,控制粒径约为25nm)、水51.3份。
A low-temperature phase change material with a phase change temperature of 2~8°C, including the following mass parts: 35 parts of phase change coolant (including 20 parts of sodium bicarbonate and 15 parts of sodium chloride), nucleating agent nano 2 parts of copper powder (to control the particle size of about 120 μm), 7 parts of thickener gelatin and 1 part of sodium carboxymethyl starch (to control the particle size of about 70 μm), 0.7 parts of crystal modifier viscose fiber (to control the particle size of about 70 μm) 80 μm), 3 parts of performance optimizer aluminum sol (the outer surface is coated with a positive ion layer, the positive ions are Na + , and the particle size is controlled to be about 25 nm), and 51.3 parts of water.
其制备方法包括以下步骤:Its preparation method includes the following steps:
S1、按比例取相变蓄冷剂碳酸氢钠20份、氯化钠15份,缓慢加入51.3份水中溶解,搅拌混合均匀,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Take 20 parts of phase change cold storage agent sodium bicarbonate and 15 parts of sodium chloride in proportion, slowly add 51.3 parts of water to dissolve, stir and mix evenly, the stirring temperature is 25°C, the stirring rate is 400rpm, the stirring time is 1h, and the first mixture.
S2、往第一混合溶液中加入成核剂纳米铜粉2份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第二混合溶液。S2. Add 2 parts of nucleating agent nano-copper powder to the first mixed solution, stir and mix. Stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C, the stirring speed is 400 rpm, and the stirring time for 1 h to obtain the second mixed solution.
S3、往第二混合溶液中加入晶型改良剂黏胶纤维0.7份,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第三混合溶液。S3. Add 0.7 parts of crystal modifier viscose fiber to the second mixed solution, stir and mix, and stop stirring when the crystal modifier is completely dissolved and the solution is in a uniform fluid state. The stirring temperature is 25° C., the stirring rate is 400 rpm, and the stirring time is 1 hour to obtain a third mixed solution.
S4、往第三混合溶液中加入性能优化剂铝溶胶3份,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为35℃,搅拌速率为550rpm,搅拌时间1.2h,得到第四混合溶液。S4. Add 3 parts of the performance optimizer aluminum sol into the third mixed solution, stir and mix. Stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 35°C, the stirring rate is 550rpm, and the stirring time is 1.2 h, the fourth mixed solution is obtained.
S5、往第四混合溶液中加入增稠剂明胶7份和羧甲基淀粉钠1份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率均为600rpm,搅拌时间均为2h,得到相变材料。S5. Add 7 parts of thickener gelatin and 1 part of sodium carboxymethyl starch to the fourth mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C. The stirring rate was 600 rpm and the stirring time was 2 h, and the phase change material was obtained.
实施例6Example 6
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂40份(包括氢氧化钠25份、氢氧化钙10份、乙酸钠5份)、成核剂羧基化多壁碳纳米管0.8份(控制粒径约为120μm)、增稠剂活性黏土2份和琼脂6份(控制粒径约为70μm)、晶型改良剂氨纶0.7份(控制粒径约为80μm)、性能优化剂铜溶胶2份(外表面均包覆有正离子层,正离子为H
+,控制粒径约为15nm)、水48.5份。
A low-temperature phase change material with a phase change temperature of 2~8°C, including the following mass parts: 40 parts of phase change coolant (including 25 parts of sodium hydroxide, 10 parts of calcium hydroxide, and 5 parts of sodium acetate) , 0.8 parts of nucleating agent carboxylated multi-walled carbon nanotubes (control particle size is about 120 μm), 2 parts of thickening agent activated clay and 6 parts of agar (control particle size is about 70 μm), 0.7 parts of crystal modifier spandex ( The controlled particle size is about 80 μm), 2 parts of performance optimizer copper sol (the outer surface is covered with a positive ion layer, the positive ions are H + , and the controlled particle size is about 15 nm), and 48.5 parts of water.
其制备方法包括以下步骤:The preparation method comprises the following steps:
S1、按比例取相变蓄冷剂氢氧化钠25份、氢氧化钙10份、乙酸钠5份,缓慢加入48.5份水中溶解,搅拌混合均匀,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Take 25 parts of phase change cold storage agent sodium hydroxide, 10 parts of calcium hydroxide and 5 parts of sodium acetate in proportion, slowly add 48.5 parts of water to dissolve, stir and mix evenly, the stirring temperature is 25°C, the stirring rate is 400rpm, the stirring time 1h, the first mixed solution was obtained.
S2、往第一混合溶液中加入成核剂羧基化多壁碳纳米管0.8份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第二混合溶液。S2. Add 0.8 parts of the nucleating agent carboxylated multi-walled carbon nanotubes to the first mixed solution, stir and mix. Stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 400rpm, stirring time is 1h, and the second mixed solution is obtained.
S3、往第二混合溶液中加入晶型改良剂氨纶0.7份,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第三混合溶液。S3. Add 0.7 parts of the crystal modifier spandex into the second mixed solution, stir and mix. Stop stirring when the crystal modifier is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C, the stirring rate is 400 rpm, and the stirring time for 1 h to obtain the third mixed solution.
S4、往第三混合溶液中加入性能优化剂铜溶胶2份,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为35℃,搅拌速率为550rpm,搅拌时间1.2h,得到第四混合溶液。S4. Add 2 parts of the performance optimizer copper sol to the third mixed solution, stir and mix, and stop stirring when the performance optimizer is completely dissolved and the solution is in a uniform fluid state. The stirring temperature is 35° C., the stirring rate is 550 rpm, and the stirring time is 1.2 h to obtain a fourth mixed solution.
S5、往第四混合溶液中加入增稠剂活性黏土2份和琼脂6份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率均为600rpm,搅拌时间均为2h,得到相变材料。S5. Add 2 parts of thickener activated clay and 6 parts of agar to the fourth mixed solution. Stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is uniform. The stirring time is 600rpm and the stirring time is 2h, and the phase change material is obtained.
对比例1Comparative Example 1
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂70份(包括十水碳酸钠60份、氯化钾10份)、成核剂纳米氧化锌3份(控制粒径约为100μm)、增稠剂羧甲基纤维素钠1份(控制粒径约为70μm)、晶型改良剂硅藻土0.1份(控制粒径约为20μm)、性能优化剂金溶胶2份(外表面均包覆有正离子层,正离子为H
+,控制粒径约为1nm)、水23.9份。
A low-temperature phase change material with a phase change temperature of 2 to 8°C, including the following mass parts: 70 parts of phase change coolant (including 60 parts of sodium carbonate decahydrate and 10 parts of potassium chloride), nucleating agent 3 parts of nano zinc oxide (control particle size is about 100 μm), 1 part thickening agent sodium carboxymethyl cellulose (control particle size is about 70 μm), 0.1 part crystal modifier diatomite (control particle size is about 20 μm) ), 2 parts of performance optimizer gold sol (the outer surface is covered with a positive ion layer, the positive ions are H + , and the particle size is controlled to be about 1 nm), and 23.9 parts of water.
其制备方法包括以下步骤:Its preparation method includes the following steps:
S1、按比例取相变蓄冷剂十水碳酸钠60份、氯化钾10份,缓慢加入23.9份水中溶解,搅拌混合均匀,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Take 60 parts of phase change cold storage agent sodium carbonate decahydrate and 10 parts of potassium chloride in proportion, slowly add 23.9 parts of water to dissolve, stir and mix evenly, the stirring temperature is 25°C, the stirring speed is 400rpm, and the stirring time is 1h to obtain the first A mixed solution.
S2、往第一混合溶液中加入成核剂纳米氧化锌3份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第二混合溶液。S2. Add 3 parts of the nucleating agent nano-zinc oxide into the first mixed solution, stir and mix. Stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C, the stirring rate is 400 rpm, and the stirring time for 1 h to obtain the second mixed solution.
S3、往第二混合溶液中加入晶型改良剂硅藻土0.1份,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第三混合溶液。S3. Add 0.1 part of the crystal form modifier diatomite into the second mixed solution, stir and mix. Stop stirring when the crystal form modifier is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 400 rpm. The stirring time is 1 hour, and the third mixed solution is obtained.
S4、往第三混合溶液中加入性能优化剂金溶胶2份,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第四混合溶液。S4. Add 2 parts of the performance optimizer gold sol into the third mixed solution, stir and mix. Stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C, the stirring rate is 400 rpm, and the stirring time is 1h, the fourth mixed solution was obtained.
S5、往第四混合溶液中加入增稠剂羧甲基纤维素钠1份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率均为600rpm,搅拌时间均为2h,得到相变材料。S5. Add 1 part of the thickener sodium carboxymethyl cellulose to the fourth mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes a uniform fluid. The stirring temperature is 25°C and the stirring rate is uniform. The stirring time is 600rpm and the stirring time is 2h, and the phase change material is obtained.
对比例2Comparative example 2
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂45份(包括氢氧化钠35份、碳酸钠10份)、成核剂纳米氧化锌1份和碳纳米管0.5份(控制粒径约为120μm)、增稠剂黄原胶1份(控制粒径约为70μm)、晶型改良剂硅藻土0.1份、水53.4份。A low-temperature phase change material with a phase change temperature of 2~8°C, including the following mass parts: 45 parts of phase change coolant (including 35 parts of sodium hydroxide and 10 parts of sodium carbonate), nucleating agent nano-oxidation 1 part of zinc, 0.5 part of carbon nanotubes (control particle size is about 120 μm), 1 part of thickening agent xanthan gum (control particle size is about 70 μm), 0.1 part of crystal modifier diatomaceous earth, and 53.4 parts of water.
其制备方法包括以下步骤:Its preparation method includes the following steps:
S1、按比例取相变蓄冷剂氢氧化钠35份、碳酸钠10份,缓慢加入53.4份水中溶解,搅拌混合均匀,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Take 35 parts of phase change cold storage agent sodium hydroxide and 10 parts of sodium carbonate in proportion, slowly add 53.4 parts of water to dissolve, stir and mix evenly, the stirring temperature is 25°C, the stirring rate is 400rpm, the stirring time is 1h, and the first mixture is obtained solution.
S2、往第一混合溶液中加入成核剂纳米氧化锌1份和碳纳米管0.5份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第二混合溶液。S2. Add 1 part of the nucleating agent nano-zinc oxide and 0.5 part of the carbon nanotube to the first mixed solution, stir and mix, stop stirring when the nucleating agent is completely dissolved and the solution becomes a uniform fluid, the stirring temperature is 25°C, stir The speed is 400 rpm, the stirring time is 1 hour, and the second mixed solution is obtained.
S3、往第二混合溶液中加入晶型改良剂硅藻土0.1份,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第三混合溶液。S3. Add 0.1 part of the crystal form modifier diatomite into the second mixed solution, stir and mix. Stop stirring when the crystal form modifier is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 400 rpm. The stirring time is 1 hour, and the third mixed solution is obtained.
S4、往第三混合溶液中加入增稠剂黄原胶1份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率均为600rpm,搅拌时间均为2h,得到相变材料。S4. Add 1 part of the thickener xanthan gum to the third mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 600 rpm. The stirring time was all 2h, and the phase change material was obtained.
对比例3Comparative Example 3
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂45份(包括氢氧化钠35份、碳酸钠10份)、增稠剂黄原胶4份(控制粒径约为50μm)、晶型改良剂硅藻土0.1份(控制粒径约为50μm)、性能优化剂金溶胶5份(外表面均包覆有正离子层,正离子为H
+,控制粒径约为50nm)、水45.9份。
A low-temperature phase change material with a phase change temperature of 2 to 8°C, including the following mass parts: 45 parts of phase change cold storage agent (including 35 parts of sodium hydroxide and 10 parts of sodium carbonate), thickener xanthan 4 parts of glue (control particle size is about 50 μm), 0.1 part of crystal modifier diatomite (control particle size is about 50 μm), 5 parts of performance optimizer gold sol (the outer surface is coated with a positive ion layer, positive ions It is H + and the controlled particle size is about 50nm) and 45.9 parts of water.
其制备方法包括以下步骤:Its preparation method includes the following steps:
S1、按比例取相变蓄冷剂氢氧化钠35份、碳酸钠10份,缓慢加入45.9份水中溶解,搅拌混合均匀,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Take 35 parts of phase change cold storage agent sodium hydroxide and 10 parts of sodium carbonate in proportion, slowly add 45.9 parts of water to dissolve, stir and mix evenly, the stirring temperature is 25°C, the stirring rate is 400rpm, the stirring time is 1h, and the first mixture is obtained solution.
S2、往第一混合溶液中加入晶型改良剂硅藻土0.1份,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第二混合溶液。S2. Add 0.1 part of the crystal form modifier diatomite into the first mixed solution, stir and mix. Stop stirring when the crystal form modifier is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 400 rpm. The stirring time is 1 hour, and the second mixed solution is obtained.
S3、往第二混合溶液中加入性能优化剂金溶胶5份,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第三混合溶液。S3. Add 5 parts of the performance optimizer gold sol into the second mixed solution, stir and mix. Stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C, the stirring rate is 400 rpm, and the stirring time is 1h, the third mixed solution was obtained.
S4、往第三混合溶液中加入增稠剂黄原胶4份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率均为600rpm,搅拌时间均为2h,得到相变材料。S4. Add 4 parts of the thickener xanthan gum to the third mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 600 rpm. The stirring time was all 2h, and the phase change material was obtained.
对比例4Comparative Example 4
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂45份(包括氢氧化钠35份、碳酸钠10份)、成核剂纳米氧化锌1份和碳纳米管0.5份(控制粒径约为150μm)、晶型改良剂硅藻土0.1份(控制粒径约为80μm)、性能优化剂金溶胶5份(控制粒径约为1nm)、水48.4份。A low-temperature phase change material with a phase change temperature of 2~8°C, including the following mass parts: 45 parts of phase change coolant (including 35 parts of sodium hydroxide and 10 parts of sodium carbonate), nucleating agent nano-oxidation 1 part of zinc and 0.5 part of carbon nanotubes (control particle size is about 150 μm), 0.1 part of crystal modifier diatomite (control particle size is about 80 μm), 5 parts of performance optimizer gold sol (control particle size is about 1 nm) ), 48.4 parts of water.
其制备方法包括以下步骤:The preparation method comprises the following steps:
S1、按比例取相变蓄冷剂氢氧化钠35份、碳酸钠10份,缓慢加入48.4份中溶解,搅拌混合均匀,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Take 35 parts of phase change cold storage agent sodium hydroxide and 10 parts of sodium carbonate in proportion, slowly add 48.4 parts of sodium carbonate to dissolve, stir and mix evenly, the stirring temperature is 25°C, the stirring rate is 400rpm, the stirring time is 1h, and the first mixture is obtained solution.
S2、往第一混合溶液中加入成核剂纳米氧化锌1份和碳纳米管0.5份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第二混合溶液。S2. Add 1 part of nucleating agent nano zinc oxide and 0.5 parts of carbon nanotubes to the first mixed solution, stir and mix, and stop stirring when the nucleating agent is completely dissolved and the solution is in a uniform fluid state. The stirring temperature is 25° C., the stirring rate is 400 rpm, and the stirring time is 1 hour to obtain a second mixed solution.
S3、往第二混合溶液中加入晶型改良剂硅藻土0.1份,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第三混合溶液。S3. Add 0.1 part of the crystal form modifier diatomite into the second mixed solution, stir and mix. Stop stirring when the crystal form modifier is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 400 rpm. The stirring time is 1 hour, and the third mixed solution is obtained.
S4、往第三混合溶液中加入性能优化剂金溶胶5份,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到相变材料。S4. Add 5 parts of the performance optimizer gold sol into the third mixed solution, stir and mix. Stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C, the stirring rate is 400 rpm, and the stirring time is 1h, the phase change material is obtained.
对比例5Comparative example 5
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂45份(包括氢氧化钠35份、碳酸钠10份)、成核剂纳米氧化锌1份和碳纳米管0.5份(控制粒径约为150μm)、增稠剂黄原胶4份(控制粒径约为50μm)、性能优化剂金溶胶5份(外表面均包覆有正离子层,正离子为H
+,控制粒径约为40nm)、水44.5份。
A low-temperature phase change material with a phase change temperature of 2~8°C, including the following mass parts: 45 parts of phase change coolant (including 35 parts of sodium hydroxide and 10 parts of sodium carbonate), nucleating agent nano-oxidation 1 part of zinc and 0.5 part of carbon nanotubes (control particle size is about 150 μm), 4 parts of thickening agent xanthan gum (control particle size is about 50 μm), 5 parts of performance optimizer gold sol (the outer surface is coated with positive In the ion layer, the positive ion is H + and the controlled particle size is about 40 nm) and 44.5 parts of water.
其制备方法包括以下步骤:Its preparation method includes the following steps:
S1、按比例取相变蓄冷剂氢氧化钠35份、碳酸钠10份,缓慢加入44.5份水中溶解,搅拌混合均匀,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Take 35 parts of phase change cold storage agent sodium hydroxide and 10 parts of sodium carbonate in proportion, slowly add 44.5 parts of water to dissolve, stir and mix evenly, the stirring temperature is 25°C, the stirring rate is 400rpm, the stirring time is 1h, and the first mixture is obtained solution.
S2、往第一混合溶液中加入成核剂纳米氧化锌1份和碳纳米管0.5份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第二混合溶液。S2. Add 1 part of the nucleating agent nano-zinc oxide and 0.5 part of the carbon nanotube to the first mixed solution, stir and mix, stop stirring when the nucleating agent is completely dissolved and the solution becomes a uniform fluid, the stirring temperature is 25°C, stir The speed is 400 rpm, the stirring time is 1 hour, and the second mixed solution is obtained.
S3、往第二混合溶液中加入性能优化剂金溶胶5份,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第三混合溶液。S3. Add 5 parts of the performance optimizer gold sol into the second mixed solution, stir and mix. Stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C, the stirring rate is 400 rpm, and the stirring time is 1h, the third mixed solution was obtained.
S4、往第三混合溶液中加入增稠剂黄原胶4份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率均为600rpm,搅拌时间均为2h,得到相变材料。S4. Add 4 parts of the thickener xanthan gum to the third mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 600 rpm. The stirring time was all 2h, and the phase change material was obtained.
对比例6Comparative Example 6
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂45份(氢氧化钠45份)、成核剂纳米氧化锌1份和碳纳米管0.5份(控制粒径约为150μm)、增稠剂黄原胶4份(控制粒径约为50μm)、晶型改良剂硅藻土0.1份(控制粒径约为50μm)、性能优化剂金溶胶5份(外表面均包覆有正离子层,正离子为H
+,控制粒径约为60nm)、水44.4份。
A low-temperature phase change material with a phase change temperature of 2~8°C, including the following mass parts: 45 parts of phase change coolant (45 parts of sodium hydroxide), 1 part of nucleating agent nano zinc oxide and carbon nanoparticles 0.5 parts of tube (control particle size is about 150 μm), 4 parts of thickening agent xanthan gum (control particle size is about 50 μm), 0.1 part of crystal form modifier diatomite (control particle size is about 50 μm), performance optimizer 5 parts of gold sol (the outer surface is coated with a positive ion layer, the positive ions are H + , and the particle size is controlled to be about 60 nm), and 44.4 parts of water.
其制备方法包括以下步骤:Its preparation method includes the following steps:
S1、按比例取相变蓄冷剂氢氧化钠45份,缓慢加入44.4份水中溶解,搅拌混合均匀,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Take 45 parts of the phase change cold storage agent sodium hydroxide in proportion, slowly add 44.4 parts of water to dissolve, stir and mix evenly, the stirring temperature is 25°C, the stirring speed is 400rpm, the stirring time is 1 hour, and the first mixed solution is obtained.
S2、往第一混合溶液中加入成核剂纳米氧化锌1份和碳纳米管0.5份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第二混合溶液。S2. Add 1 part of the nucleating agent nano-zinc oxide and 0.5 part of the carbon nanotube to the first mixed solution, stir and mix. Stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C. The speed is 400 rpm, the stirring time is 1 hour, and the second mixed solution is obtained.
S3、往第二混合溶液中加入晶型改良剂硅藻土0.1份,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第三混合溶液。S3. Add 0.1 part of the crystal form modifier diatomite into the second mixed solution, stir and mix. Stop stirring when the crystal form modifier is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 400 rpm. The stirring time is 1 hour, and the third mixed solution is obtained.
S4、往第三混合溶液中加入性能优化剂金溶胶5份,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第四混合溶液。S4. Add 5 parts of the performance optimizer gold sol into the third mixed solution, stir and mix. Stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C, the stirring rate is 400 rpm, and the stirring time is 1h, the fourth mixed solution was obtained.
S5、往第四混合溶液中加入增稠剂黄原胶4份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率均为600rpm,搅拌时间均为2h,得到相变材料。S5. Add 4 parts of the thickener xanthan gum to the fourth mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 600 rpm. The stirring time was all 2h, and the phase change material was obtained.
对比例7Comparative Example 7
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂20份(碳酸钠20份)、成核剂纳米氧化锌1份和碳纳米管0.5份(控制粒径约为150μm)、增稠剂黄原胶4份(控制粒径约为50μm)、晶型改良剂硅藻土0.1份(控制粒径约为50μm)、性能优化剂金溶胶5份(外表面均包覆有正离子层,正离子为H
+,控制粒径约为70nm)、水69.4份。
A low-temperature phase change material with a phase change temperature of 2 to 8°C, including the following mass parts: 20 parts of phase change coolant (20 parts of sodium carbonate), 1 part of nucleating agent nano zinc oxide and carbon nanotubes 0.5 parts (control particle size is about 150 μm), 4 parts thickener xanthan gum (control particle size is about 50 μm), 0.1 part diatomite improver (control particle size is about 50 μm), performance optimizer gold 5 parts of sol (the outer surface is coated with a positive ion layer, the positive ions are H + , and the particle size is controlled to be about 70 nm), and 69.4 parts of water.
其制备方法包括以下步骤:Its preparation method includes the following steps:
S1、按比例取相变蓄冷剂碳酸钠20份,缓慢加入69.4份水中溶解,搅拌混合均匀,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Take 20 parts of phase change cold storage agent sodium carbonate in proportion, slowly add 69.4 parts of water to dissolve, stir and mix evenly, the stirring temperature is 25°C, the stirring speed is 400rpm, the stirring time is 1 hour, and the first mixed solution is obtained.
S2、往第一混合溶液中加入成核剂纳米氧化锌1份和碳纳米管0.5份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第二混合溶液。S2. Add 1 part of the nucleating agent nano-zinc oxide and 0.5 part of the carbon nanotube to the first mixed solution, stir and mix. Stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C. The speed is 400 rpm, the stirring time is 1 hour, and the second mixed solution is obtained.
S3、往第二混合溶液中加入晶型改良剂硅藻土0.1份,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第三混合溶液。S3. Add 0.1 part of the crystal form modifier diatomite into the second mixed solution, stir and mix. Stop stirring when the crystal form modifier is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 400 rpm. The stirring time is 1 hour, and the third mixed solution is obtained.
S4、往第三混合溶液中加入性能优化剂金溶胶5份,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第四混合溶液。S4. Add 5 parts of the performance optimizer gold sol into the third mixed solution, stir and mix. Stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C, the stirring rate is 400 rpm, and the stirring time is 1h, the fourth mixed solution was obtained.
S5、往第四混合溶液中加入增稠剂黄原胶4份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率均为600rpm,搅拌时间均为2h,得到相变材料。S5. Add 4 parts of the thickener xanthan gum to the fourth mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 600 rpm. The stirring time was all 2h, and the phase change material was obtained.
对比例8Comparative example 8
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂正十四烷98份、成核剂滑石粉1份、增稠剂聚丙烯酸钠1份。A low-temperature phase change material with a phase change temperature of 2 to 8°C, including the following mass parts: 98 parts of phase change coolant n-tetradecane, 1 part nucleating agent talc, and thickener sodium polyacrylate 1 serving.
其制备方法包括以下步骤:Its preparation method includes the following steps:
S1、搅拌下加入相变蓄冷剂正十四烷98份,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Add 98 parts of n-tetradecane, a phase change cool storage agent, under stirring. The stirring temperature is 25°C, the stirring rate is 400 rpm, and the stirring time is 1 hour to obtain the first mixed solution.
S2、往第一混合溶液中加入成核剂滑石粉1份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第二混合溶液。S2. Add 1 part of nucleating agent talcum powder to the first mixed solution, stir and mix. Stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C, the stirring speed is 400 rpm, and the stirring time is 1h, the second mixed solution was obtained.
S3、往第二混合溶液中加入增稠剂聚丙烯酸钠1份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率均为600rpm,搅拌时间均为2h,得到相变材料。S3. Add 1 part of thickener sodium polyacrylate to the second mixed solution, stir and mix evenly, stop stirring when the thickener is completely dissolved and the solution is in a uniform fluid state, the stirring temperature is 25° C., the stirring rate is 600 rpm, and the stirring time is 2 h to obtain a phase change material.
对比例9Comparative example 9
一种相变温度为2~8℃的低温相变材料,包括以下质量份数的组分:相变蓄冷剂45份(氢氧化钠35份、碳酸钠10份)、成核剂1.5份(纳米氧化锌1份、碳纳米管0.5份,控制粒径约为10μm)、增稠剂黄原胶4份(控制粒径约为20μm)、晶型改良剂硅藻土0.1份(控制粒径约为20μm)、性能优化剂金溶胶5份(外表面未包覆有正离子层,控制粒径约为1nm)、水44.4份。A low-temperature phase change material with a phase change temperature of 2~8°C, including the following mass parts: 45 parts of phase change coolant (35 parts of sodium hydroxide, 10 parts of sodium carbonate), 1.5 parts of nucleating agent ( 1 part of nano-zinc oxide, 0.5 part of carbon nanotube, control particle size about 10 μm), 4 parts of thickening agent xanthan gum (control particle size of about 20 μm), 0.1 part of crystal modifier diatomite (control particle size About 20 μm), 5 parts of performance optimizer gold sol (the outer surface is not coated with a positive ion layer, and the particle size is controlled to be about 1 nm), and 44.4 parts of water.
其制备方法包括以下步骤:Its preparation method includes the following steps:
S1、按比例取相变蓄冷剂氢氧化钠35份以及碳酸钠10份,缓慢加入44.4份水中溶解,搅拌混合均匀,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间1h,得到第一混合溶液。S1. Take 35 parts of phase change cold storage agent sodium hydroxide and 10 parts of sodium carbonate in proportion, slowly add 44.4 parts of water to dissolve, stir and mix evenly, the stirring temperature is 25°C, the stirring rate is 400rpm, the stirring time is 1h, and the first mixture is obtained solution.
S2、往第一混合溶液中加入成核剂纳米氧化锌1份以及碳纳米管0.5份,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第二混合溶液。S2. Add 1 part of the nucleating agent nano-zinc oxide and 0.5 part of the carbon nanotube to the first mixed solution, stir and mix. Stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C. The speed is 400 rpm, the stirring time is 1 hour, and the second mixed solution is obtained.
S3、往第二混合溶液中加入晶型改良剂硅藻土0.1份,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第三混合溶液。S3. Add 0.1 part of the crystal form modifier diatomite into the second mixed solution, stir and mix. Stop stirring when the crystal form modifier is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 400 rpm. The stirring time is 1 hour, and the third mixed solution is obtained.
S4、往第三混合溶液中加入性能优化剂金溶胶5份,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率为400rpm,搅拌时间为1h,得到第四混合溶液。S4. Add 5 parts of the performance optimizer gold sol into the third mixed solution, stir and mix. Stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C, the stirring rate is 400 rpm, and the stirring time is 1h, the fourth mixed solution was obtained.
S5、往第四混合溶液中加入增稠剂黄原胶4份,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,搅拌温度为25℃,搅拌速率均为600rpm,搅拌时间均为2h,得到相变材料。S5. Add 4 parts of the thickener xanthan gum to the fourth mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes uniform and fluid. The stirring temperature is 25°C and the stirring rate is 600 rpm. The stirring time was all 2h, and the phase change material was obtained.
对实施例1-6以及对比例1-9进行性能测试,测试结果见下表:Performance tests were performed on Examples 1-6 and Comparative Examples 1-9. The test results are shown in the table below:
表1. 实施例1-6以及对比例1-9的相变材料的性能测试结果Table 1. Performance test results of phase change materials of Examples 1-6 and Comparative Examples 1-9
由上表可知,在本发明的实施例中,通过将无机盐复合相变蓄冷剂和水作为相变基质,并搭配晶型改良剂、成核剂以及增稠剂制备用于储存和释放冷量的相变材料,能够使制备所得的相变材料的相变温度在2~8℃、相变潜热>260 kJ/kg、导热系数>1.1
W/(m·K)、密度>1.6
g/cm3、体积膨胀率<0.5%、过冷度<1℃以及良好的循环稳定性能。As can be seen from the above table, in the embodiment of the present invention, an inorganic salt composite phase change cold storage agent and water are used as a phase change matrix, and combined with a crystal form modifier, a nucleating agent and a thickening agent to prepare a method for storing and releasing cold water. The amount of phase change material can make the phase change temperature of the prepared phase change material be between 2 and 8°C, the latent heat of phase change >260 kJ/kg, and the thermal conductivity >1.1
W/(m·K), density>1.6
g/cm3, volume expansion rate <0.5%, supercooling <1°C and good cycle stability.
与实施例1-6相比,对比例1-9的相变材料的相变温度、相变潜热、导热系数密度、体积膨胀率、过冷度均差于本发明的相变材料;对比例1的相变材料的相变温度达不到2~8℃,且相变潜热低;对比例2未添加性能优化剂,导致相变潜热小于260 kJ/kg、体积膨胀率大于0.5%、过冷度大于1℃以及循环稳定性能一般;对比例3未添加成核剂,导致循环前后的过冷度均大于10℃,过冷度太大,影响材料的实际应用,出现超温现象、且降温到目标温度区间2~8℃的时间延长,导热系数降低(因为没有高导热系数的成核剂);对比例4未添加增稠剂,导致出现相分层现象,特别是长时间静置或者循环后,相分层现象严重,进一步影响到相变材料的过冷度增大,保温时出现温度不均匀以及部分材料相变温度不在保温区间;对比例5未添加晶型改良剂,导致降低了相变温度,降低了相变潜热,以及循环后性能会进一步降低;对比例6和对比例7是采用单一相变蓄冷剂,出现相变温度过小(1.8℃)或过大(26.4℃)的情况,相变潜热降低,循环稳定性降低;对比例8采用有机相变蓄冷材料,制备所得的相变材料密度低,相变潜热低,导热系数小,固液体积膨胀率大,体积膨胀率大导致冰排(或者其它固定容器)在相同容积的情况下,能够灌装的相变材料更少,降低保温时间;体积膨胀率越高,越容易导致冰排(或者其它容器)发生鼓包、膨胀、甚至破裂等问题,容易出现泄露等问题;对比例9中的性能优化剂的最外层未包覆有正离子,未包覆有正离子的性能优化剂无法与相变蓄冷剂、晶型改良剂形成的网状结构形成更大的三维层状结构,影响相变材料的稳定性、相变潜热和过冷度等。Compared with Examples 1-6, the phase change temperature, phase change latent heat, thermal conductivity density, volume expansion rate, and supercooling degree of the phase change materials of Comparative Examples 1-9 are all worse than those of the phase change materials of the present invention; Comparative Example The phase change temperature of the phase change material in 1 does not reach 2~8°C, and the latent heat of phase change is low; Comparative Example 2 does not add a performance optimizer, resulting in a latent heat of phase change less than 260 kJ/kg, a volume expansion rate greater than 0.5%, and excessive The cooling degree is greater than 1°C and the cycle stability performance is average; Comparative Example 3 does not add a nucleating agent, resulting in the supercooling degree before and after the cycle being greater than 10°C. The supercooling degree is too large, affecting the practical application of the material, causing over-temperature phenomena, and The time to cool down to the target temperature range of 2~8°C is extended, and the thermal conductivity is reduced (because there is no nucleating agent with high thermal conductivity); no thickener is added in Comparative Example 4, resulting in phase stratification, especially when left standing for a long time. Or after the cycle, the phase stratification phenomenon is serious, which further affects the increase in supercooling of the phase change material, uneven temperatures during heat preservation, and the phase change temperature of some materials is not in the heat preservation range; Comparative Example 5 does not add a crystal modifier, resulting in The phase change temperature is reduced, the latent heat of phase change is reduced, and the performance will be further reduced after cycling; Comparative Examples 6 and 7 use a single phase change coolant, and the phase change temperature is too small (1.8°C) or too large (26.4 ℃), the latent heat of phase change decreases and the cycle stability decreases; Comparative Example 8 uses organic phase change cold storage materials. The prepared phase change material has low density, low latent heat of phase change, small thermal conductivity, and large solid-liquid volume expansion rate. A large volume expansion rate causes ice rows (or other fixed containers) to be filled with less phase change materials under the same volume, reducing the holding time; the higher the volume expansion rate, the easier it is to cause ice rows (or other containers) to be filled with less phase change materials. Problems such as bulging, expansion, or even rupture may occur, and problems such as leakage may easily occur; the outermost layer of the performance optimizer in Comparative Example 9 is not coated with positive ions, and the performance optimizer that is not coated with positive ions cannot interact with phase change cold storage. The network structure formed by the agent and crystal modifier forms a larger three-dimensional layered structure, which affects the stability, latent heat of phase change and supercooling of the phase change material.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only examples of the present invention, and do not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the content of the description of the present invention, or directly or indirectly applied in other related technical fields, shall be regarded as Likewise, it is included in the patent protection scope of the present invention.
Claims (15)
- 一种相变温度为2~8℃的相变材料,其特征在于,包括以下质量份数的组分:相变蓄冷剂30~50份、成核剂0.3~3份、增稠剂0.5~8份、晶型改良剂0.1~1份、性能优化剂1~5份、水35~70份;A phase change material with a phase change temperature of 2 to 8°C, characterized by including the following components in parts by mass: 30 to 50 parts of phase change coolant, 0.3 to 3 parts of nucleating agent, and 0.5 to 3 parts of thickener. 8 parts, crystal form improver 0.1~1 part, performance optimizer 1~5 parts, water 35~70 parts;所述相变蓄冷剂包括碳酸钾、碳酸钠、氢氧化钾、氢氧化钠、氢氧化钡、氢氧化钙、氨水、碳酸氢钾、碳酸氢钠、氯化钾、氯化钠、氯化钡、硝酸钾、乙酸钠、硫酸钠、磷酸氢二钠中的至少两种;The phase change cold storage agent includes potassium carbonate, sodium carbonate, potassium hydroxide, sodium hydroxide, barium hydroxide, calcium hydroxide, ammonia water, potassium bicarbonate, sodium bicarbonate, potassium chloride, sodium chloride, barium chloride , at least two of potassium nitrate, sodium acetate, sodium sulfate, and disodium hydrogen phosphate;所述晶型改良剂为硅藻土、活性白土、可溶性淀粉、气相二氧化硅、黏胶纤维、醋酯纤维、涤纶、腈纶、氨纶、氯纶、玻璃纤维、石棉中的至少一种;The crystal form modifier is at least one of diatomite, activated clay, soluble starch, fumed silica, viscose fiber, acetate fiber, polyester, acrylic fiber, spandex, polyvinyl chloride, glass fiber, and asbestos;所述性能优化剂为球形结构,所述性能优化剂外表面包覆有正离子层。The performance optimizer has a spherical structure, and the outer surface of the performance optimizer is covered with a positive ion layer.
- 根据权利要求1所述的相变材料,其特征在于,所述晶型改良剂的粒径20~100μm。The phase change material according to claim 1, characterized in that the particle size of the crystal form modifier is 20 to 100 μm.
- 根据权利要求1所述的相变材料,其特征在于,所述成核剂为纳米碳粉、石墨粉、纳米氧化锌、纳米氧化铝、纳米铜、纳米氮化硅、碳纳米管、羧基化多壁碳纳米管中的至少一种。The phase change material according to claim 1, characterized in that the nucleating agent is nano carbon powder, graphite powder, nano zinc oxide, nano aluminum oxide, nano copper, nano silicon nitride, carbon nanotubes, carboxylated At least one type of multi-walled carbon nanotubes.
- 根据权利要求3所述的相变材料,其特征在于,所述成核剂的粒径10~200μm。The phase change material according to claim 3, wherein the nucleating agent has a particle size of 10 to 200 μm.
- 根据权利要求1所述的相变材料,其特征在于,所述增稠剂为聚丙烯酰胺、聚丙烯酸钠、羧甲基纤维素钠、羟甲基纤维素钠、黄原胶、瓜尔豆胶、活性黏土、明胶、凹凸棒土、阿拉伯树胶、果胶、琼脂、罗望子胶、β-环状糊精、羧甲基淀粉钠、羟丙基淀粉中的至少一种。The phase change material according to claim 1, characterized in that the thickener is at least one of polyacrylamide, sodium polyacrylate, sodium carboxymethyl cellulose, sodium hydroxymethyl cellulose, xanthan gum, guar gum, activated clay, gelatin, attapulgite, gum arabic, pectin, agar, tamarind gum, β-cyclodextrin, sodium carboxymethyl starch, and hydroxypropyl starch.
- 根据权利要求5所述的相变材料,其特征在于,所述增稠剂的粒径20~100μm。The phase change material according to claim 5, characterized in that the particle size of the thickener is 20~100μm.
- 根据权利要求1所述的相变材料,其特征在于,所述性能优化剂为金溶胶、银溶胶、铜溶胶、铝溶胶中的至少一种。The phase change material according to claim 1, characterized in that the performance optimization agent is at least one of gold sol, silver sol, copper sol and aluminum sol.
- 根据权利要求7所述的相变材料,其特征在于,所述性能优化剂的粒径为1~100nm。The phase change material according to claim 7, characterized in that the particle size of the performance optimizer is 1 to 100 nm.
- 根据权利要求1所述的相变材料,其特征在于,所述正离子层为H +层。 The phase change material according to claim 1, characterized in that the positive ion layer is an H + layer.
- 一种权利要求1-9任意一项所述的相变温度为2~8℃的相变材料的制备方法,其特征在于,包括以下步骤:A method for preparing a phase change material with a phase change temperature of 2 to 8°C according to any one of claims 1 to 9, characterized in that it includes the following steps:S1、按比例取相变蓄冷剂,缓慢加入水中溶解,搅拌混合均匀,得到第一混合溶液;S1. Take the phase change cold storage agent in proportion, slowly add it to water to dissolve, stir and mix evenly, and obtain the first mixed solution;S2、往第一混合溶液中加入成核剂,搅拌混合,待成核剂溶解完全、溶液呈均匀流体状时停止搅拌,得到第二混合溶液;S2. Add the nucleating agent to the first mixed solution, stir and mix, stop stirring when the nucleating agent is completely dissolved and the solution becomes uniform and fluid, to obtain the second mixed solution;S3、往第二混合溶液中加入晶型改良剂,搅拌混合,待晶型改良剂溶解完全、溶液呈均匀流体状时停止搅拌,得到第三混合溶液;S3. Add the crystal form modifier to the second mixed solution, stir and mix, stop stirring when the crystal form modifier is completely dissolved and the solution becomes uniform and fluid, to obtain the third mixed solution;S4、往第三混合溶液中加入性能优化剂,搅拌混合,待性能优化剂溶解完全、溶液呈均匀流体状时停止搅拌,得到第四混合溶液;S4. Add the performance optimizer to the third mixed solution, stir and mix, stop stirring when the performance optimizer is completely dissolved and the solution becomes uniform and fluid, to obtain the fourth mixed solution;S5、往第四混合溶液中加入增稠剂,搅拌混合均匀,待增稠剂溶解完全、溶液呈均匀流体状时停止搅拌,得到相变材料。S5. Add the thickener to the fourth mixed solution, stir and mix evenly. Stop stirring when the thickener is completely dissolved and the solution becomes uniform and fluid, to obtain a phase change material.
- 根据权利要求10所述的相变材料的制备方法,其特征在于,在S1步骤中,搅拌温度为25~35℃,搅拌速率为400~600rpm,搅拌时间为1~2h。The method for preparing phase change materials according to claim 10, characterized in that in step S1, the stirring temperature is 25~35°C, the stirring rate is 400~600rpm, and the stirring time is 1~2h.
- 根据权利要求10所述的相变材料的制备方法,其特征在于,在S2步骤中,搅拌温度为25~35℃,搅拌速率为400~600rpm,搅拌时间为1~2h。The method for preparing phase change materials according to claim 10, characterized in that in step S2, the stirring temperature is 25~35°C, the stirring rate is 400~600rpm, and the stirring time is 1~2h.
- 根据权利要求10所述的相变材料的制备方法,其特征在于,在S3步骤中,搅拌温度为20~35℃,搅拌速率为400~600rpm,搅拌时间为1~2h。The method for preparing phase change materials according to claim 10, characterized in that in step S3, the stirring temperature is 20~35°C, the stirring rate is 400~600rpm, and the stirring time is 1~2h.
- 根据权利要求10所述的相变材料的制备方法,其特征在于,在S4步骤中,搅拌温度为25~35℃,搅拌速率为400~600rpm,搅拌时间为1~2h。The method for preparing phase change materials according to claim 10, characterized in that, in step S4, the stirring temperature is 25~35°C, the stirring rate is 400~600rpm, and the stirring time is 1~2h.
- 根据权利要求10所述的相变材料的制备方法,其特征在于,在S5步骤中,搅拌温度为20~35℃,搅拌速率为600~800rpm,搅拌时间为2~4h。The method for preparing phase change materials according to claim 10, characterized in that, in step S5, the stirring temperature is 20~35°C, the stirring rate is 600~800rpm, and the stirring time is 2~4h.
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JP2008137884A (en) * | 2006-11-06 | 2008-06-19 | National Institute Of Advanced Industrial & Technology | Alumina micro particles and method of manufacturing alumina sol |
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WO2021238112A1 (en) * | 2020-05-27 | 2021-12-02 | 纯钧新材料(深圳)有限公司 | High-stability composite phase-change gel for medicine cold-chain transportation at 2-8℃ |
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JP2008137884A (en) * | 2006-11-06 | 2008-06-19 | National Institute Of Advanced Industrial & Technology | Alumina micro particles and method of manufacturing alumina sol |
WO2017101712A1 (en) * | 2015-12-15 | 2017-06-22 | 华南理工大学 | Inorganic/organic composite shell layer nano phase change capsule cold storage fluid and preparation method therefor |
CN106675527A (en) * | 2017-01-05 | 2017-05-17 | 江南大学 | Nanocellulose composite hydrogel based phase change material as well as preparation method and application thereof |
CN111154457A (en) * | 2018-11-08 | 2020-05-15 | 江苏集萃分子工程研究院有限公司 | Inorganic composite phase change energy storage material and preparation method thereof |
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