WO2024057994A1 - Viscose-rayon treatment agent, viscose rayon, short viscose-rayon fiber, and method for manufacturing spunlace non-woven fabric - Google Patents
Viscose-rayon treatment agent, viscose rayon, short viscose-rayon fiber, and method for manufacturing spunlace non-woven fabric Download PDFInfo
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- WO2024057994A1 WO2024057994A1 PCT/JP2023/032301 JP2023032301W WO2024057994A1 WO 2024057994 A1 WO2024057994 A1 WO 2024057994A1 JP 2023032301 W JP2023032301 W JP 2023032301W WO 2024057994 A1 WO2024057994 A1 WO 2024057994A1
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- BCKXLBQYZLBQEK-KVVVOXFISA-M Sodium oleate Chemical compound [Na+].CCCCCCCC\C=C/CCCCCCCC([O-])=O BCKXLBQYZLBQEK-KVVVOXFISA-M 0.000 description 1
- 239000004147 Sorbitan trioleate Substances 0.000 description 1
- PRXRUNOAOLTIEF-ADSICKODSA-N Sorbitan trioleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@@H](OC(=O)CCCCCCC\C=C/CCCCCCCC)[C@H]1OC[C@H](O)[C@H]1OC(=O)CCCCCCC\C=C/CCCCCCCC PRXRUNOAOLTIEF-ADSICKODSA-N 0.000 description 1
- HVWGGPRWKSHASF-UHFFFAOYSA-N Sulfuric acid, monooctadecyl ester Chemical compound CCCCCCCCCCCCCCCCCCOS(O)(=O)=O HVWGGPRWKSHASF-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- MEESPVWIOBCLJW-KTKRTIGZSA-N [(z)-octadec-9-enyl] dihydrogen phosphate Chemical compound CCCCCCCC\C=C/CCCCCCCCOP(O)(O)=O MEESPVWIOBCLJW-KTKRTIGZSA-N 0.000 description 1
- ZUBJEHHGZYTRPH-KTKRTIGZSA-N [(z)-octadec-9-enyl] hydrogen sulfate Chemical compound CCCCCCCC\C=C/CCCCCCCCOS(O)(=O)=O ZUBJEHHGZYTRPH-KTKRTIGZSA-N 0.000 description 1
- VSVVZZQIUJXYQA-UHFFFAOYSA-N [3-(3-dodecylsulfanylpropanoyloxy)-2,2-bis(3-dodecylsulfanylpropanoyloxymethyl)propyl] 3-dodecylsulfanylpropanoate Chemical compound CCCCCCCCCCCCSCCC(=O)OCC(COC(=O)CCSCCCCCCCCCCCC)(COC(=O)CCSCCCCCCCCCCCC)COC(=O)CCSCCCCCCCCCCCC VSVVZZQIUJXYQA-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000005237 alkyleneamino group Chemical group 0.000 description 1
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 1
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- GLOQRSIADGSLRX-UHFFFAOYSA-N decyl diphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OCCCCCCCCCC)OC1=CC=CC=C1 GLOQRSIADGSLRX-UHFFFAOYSA-N 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical class OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- ZJIPHXXDPROMEF-UHFFFAOYSA-N dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O ZJIPHXXDPROMEF-UHFFFAOYSA-N 0.000 description 1
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 1
- GWTCIAGIKURVBJ-UHFFFAOYSA-L dipotassium;dodecyl phosphate Chemical compound [K+].[K+].CCCCCCCCCCCCOP([O-])([O-])=O GWTCIAGIKURVBJ-UHFFFAOYSA-L 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 229960000878 docusate sodium Drugs 0.000 description 1
- POULHZVOKOAJMA-UHFFFAOYSA-M dodecanoate Chemical compound CCCCCCCCCCCC([O-])=O POULHZVOKOAJMA-UHFFFAOYSA-M 0.000 description 1
- TVACALAUIQMRDF-UHFFFAOYSA-N dodecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCOP(O)(O)=O TVACALAUIQMRDF-UHFFFAOYSA-N 0.000 description 1
- MOTZDAYCYVMXPC-UHFFFAOYSA-N dodecyl hydrogen sulfate Chemical compound CCCCCCCCCCCCOS(O)(=O)=O MOTZDAYCYVMXPC-UHFFFAOYSA-N 0.000 description 1
- 229940043264 dodecyl sulfate Drugs 0.000 description 1
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 1
- FARYTWBWLZAXNK-WAYWQWQTSA-N ethyl (z)-3-(methylamino)but-2-enoate Chemical compound CCOC(=O)\C=C(\C)NC FARYTWBWLZAXNK-WAYWQWQTSA-N 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- SSILHZFTFWOUJR-UHFFFAOYSA-M hexadecane-1-sulfonate Chemical compound CCCCCCCCCCCCCCCCS([O-])(=O)=O SSILHZFTFWOUJR-UHFFFAOYSA-M 0.000 description 1
- ZUVCYFMOHFTGDM-UHFFFAOYSA-N hexadecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCCCCCOP(O)(O)=O ZUVCYFMOHFTGDM-UHFFFAOYSA-N 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229940070765 laurate Drugs 0.000 description 1
- 229960004488 linolenic acid Drugs 0.000 description 1
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 1
- CACRRXGTWZXOAU-UHFFFAOYSA-N octadecane-1-sulfonic acid Chemical compound CCCCCCCCCCCCCCCCCCS(O)(=O)=O CACRRXGTWZXOAU-UHFFFAOYSA-N 0.000 description 1
- UHGIMQLJWRAPLT-UHFFFAOYSA-N octadecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCCCCCCCOP(O)(O)=O UHGIMQLJWRAPLT-UHFFFAOYSA-N 0.000 description 1
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- AXRSHKZFNKUGQB-UHFFFAOYSA-N octyl diphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OCCCCCCCC)OC1=CC=CC=C1 AXRSHKZFNKUGQB-UHFFFAOYSA-N 0.000 description 1
- 229940049964 oleate Drugs 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 229940055577 oleyl alcohol Drugs 0.000 description 1
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000003346 palm kernel oil Substances 0.000 description 1
- 235000019865 palm kernel oil Nutrition 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 235000015277 pork Nutrition 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229940033623 potassium lauryl phosphate Drugs 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- AYFACLKQYVTXNS-UHFFFAOYSA-M sodium;tetradecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCCCS([O-])(=O)=O AYFACLKQYVTXNS-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 235000019337 sorbitan trioleate Nutrition 0.000 description 1
- 229960000391 sorbitan trioleate Drugs 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 229940114926 stearate Drugs 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- IVIIAEVMQHEPAY-UHFFFAOYSA-N tridodecyl phosphite Chemical compound CCCCCCCCCCCCOP(OCCCCCCCCCCCC)OCCCCCCCCCCCC IVIIAEVMQHEPAY-UHFFFAOYSA-N 0.000 description 1
- QOQNJVLFFRMJTQ-UHFFFAOYSA-N trioctyl phosphite Chemical compound CCCCCCCCOP(OCCCCCCCC)OCCCCCCCC QOQNJVLFFRMJTQ-UHFFFAOYSA-N 0.000 description 1
- PHYFQTYBJUILEZ-IUPFWZBJSA-N triolein Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(OC(=O)CCCCCCC\C=C/CCCCCCCC)COC(=O)CCCCCCC\C=C/CCCCCCCC PHYFQTYBJUILEZ-IUPFWZBJSA-N 0.000 description 1
- PYFJQRSJTZCTPX-UHFFFAOYSA-N tris(2,3-ditert-butylphenyl) phosphite Chemical compound CC(C)(C)C1=CC=CC(OP(OC=2C(=C(C=CC=2)C(C)(C)C)C(C)(C)C)OC=2C(=C(C=CC=2)C(C)(C)C)C(C)(C)C)=C1C(C)(C)C PYFJQRSJTZCTPX-UHFFFAOYSA-N 0.000 description 1
- MGMXGCZJYUCMGY-UHFFFAOYSA-N tris(4-nonylphenyl) phosphite Chemical compound C1=CC(CCCCCCCCC)=CC=C1OP(OC=1C=CC(CCCCCCCCC)=CC=1)OC1=CC=C(CCCCCCCCC)C=C1 MGMXGCZJYUCMGY-UHFFFAOYSA-N 0.000 description 1
- JZNDMMGBXUYFNQ-UHFFFAOYSA-N tris(dodecylsulfanyl)phosphane Chemical compound CCCCCCCCCCCCSP(SCCCCCCCCCCCC)SCCCCCCCCCCCC JZNDMMGBXUYFNQ-UHFFFAOYSA-N 0.000 description 1
- QQBLOZGVRHAYGT-UHFFFAOYSA-N tris-decyl phosphite Chemical compound CCCCCCCCCCOP(OCCCCCCCCCC)OCCCCCCCCCC QQBLOZGVRHAYGT-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
- D04H1/4258—Regenerated cellulose series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/152—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen having a hydroxy group bound to a carbon atom of a six-membered aromatic ring
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/224—Esters of carboxylic acids; Esters of carbonic acid
Definitions
- the present invention relates to a processing agent for viscose rayon, viscose rayon to which the processing agent for viscose rayon is attached, short fibers of the same viscose rayon, and a method for producing a spunlace nonwoven fabric.
- Natural fibers such as cotton fibers, recycled fibers such as rayon, and synthetic resins such as polyolefin are known as raw material fibers used for nonwoven fabrics.
- viscose rayon which is a recycled fiber made from pulp, cotton linter, etc., is attracting attention because of its excellent biodegradability and excellent hygroscopic and water absorbing properties.
- Patent Document 1 discloses a treatment agent for spunlace fibers that is attached to raw material fibers such as viscose rayon when producing spunlace nonwoven fabrics.
- This treatment agent for spunlace fibers contains a polyoxyalkylene derivative and a functional agent.
- this conventional treatment agent for spunlace fibers has been designed to reduce foaming caused by shedding (i.e., to prevent water used for hydroentangling in the nonwoven fabric manufacturing process from becoming more likely to foam due to mixing of treatment agents that have fallen off from raw fibers). ) and the odor reduction of the raw fibers to which the spunlace fiber treatment agent is attached are insufficiently compatible.
- the gist of the viscose rayon treatment agent of Embodiment 1 is that it contains the following fatty acid derivatives, at least one selected from the following fatty acids and fats and oils, and an antioxidant.
- Fatty acid derivatives include compounds in which ethylene oxide is added at a ratio of 1 mol to 30 mol to 1 mol of fatty acids having 12 to 24 carbon atoms, and 1 mol of compounds in which 4 mol to 50 mol of ethylene glycol is polymerized. It is at least one selected from ester compounds with 1 mol to 2 mol of fatty acids having 12 to 24 carbon atoms.
- the fatty acid is a fatty acid having 12 or more and 24 or less carbon atoms.
- the oil is at least one selected from vegetable oils, animal oils, and hydrogenated oils thereof.
- the viscose rayon treatment agent of aspect 2 is the treatment agent for viscose rayon according to aspect 1, which has a total content of at least one selected from the fatty acid derivative, the fatty acid, and the oil and fat, and the antioxidant. is 100 parts by mass, the fatty acid derivative is 80 parts by mass or more and 99.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant It is preferable to contain 0.1 parts by mass or more and 10 parts by mass or less.
- the treating agent for viscose rayon according to Aspect 3 may further contain at least one selected from the following lubricants and anionic surfactants in the treating agent for viscose rayon according to Aspect 1.
- the lubricant is at least one selected from hydrocarbon compounds, ester compounds (excluding the oils and fats and fatty acid derivatives), and silicones.
- the treatment agent for viscose rayon according to aspect 4 is the treatment agent for viscose rayon according to aspect 3, which comprises at least one selected from the fatty acid derivative, the fatty acid, and the oil and fat, the antioxidant, and the lubricant. If the total content of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the lubricant is 100 parts by mass, the fatty acid derivative is 60 parts by mass or more and 98.89 parts by mass.
- the treatment agent for viscose rayon according to aspect 5 is the treatment agent for viscose rayon according to aspect 3, which contains at least one selected from the fatty acid derivative, the fatty acid, and the oil and fat, the antioxidant, and the anionic surfactant. If the total content of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the anionic surfactant is 100 parts by mass, the fatty acid derivative is 60 parts by mass.
- the surfactant in a proportion of 1 part by mass or more and 20 parts by mass or less.
- the treatment agent for viscose rayon according to aspect 6 is the treatment agent for viscose rayon according to aspect 3, which contains at least one selected from the fatty acid derivative, the fatty acid, and the oil and fat, the antioxidant, the lubricant, and When the total content of the anionic surfactant, at least one selected from the fatty acid derivative, the fatty acid, and the oil/fat, the antioxidant, the lubricant, and the anionic surfactant is 100 parts by mass. , 40 parts by mass to 97.89 parts by mass of the fatty acid derivative, 0.01 parts by mass to 10 parts by mass of at least one selected from the fatty acids and the oils and fats, and 0.1 parts by mass to 10 parts by mass of the antioxidant.
- the lubricant may be contained in a proportion of 1 part by mass or more and 20 parts by mass or less, and the anionic surfactant may be contained in a proportion of 1 part by mass or more and 20 parts by mass or less.
- the processing agent for viscose rayon according to Aspect 7 is the processing agent for viscose rayon according to any one of Aspects 1 to 6, in which the viscose rayon is preferably viscose rayon short fibers.
- the gist of the viscose rayon of aspect 8 is that the viscose rayon treatment agent according to any one of aspects 1 to 7 is attached.
- the gist of the viscose rayon staple fiber of aspect 9 is that the viscose rayon treatment agent according to any one of aspects 1 to 7 is attached.
- An embodiment of a method for producing a spunlace nonwoven fabric that solves the above problems will be described.
- the gist of the method for producing a spunlace nonwoven fabric according to aspect 10 is that it includes the following steps 1 and 2.
- Step 1 is a step of carding the viscose rayon short fibers of embodiment 9 to produce a web.
- Step 2 is a step of entangling the web obtained in Step 1 with a water stream.
- the processing agent contains the following fatty acid derivatives, at least one selected from the following fatty acids and fats and oils, and an antioxidant.
- Fatty acid derivatives include compounds in which ethylene oxide is added at a ratio of 1 mol to 30 mol to 1 mol of fatty acids having 12 to 24 carbon atoms, and 1 mol of compounds in which 4 mol to 50 mol of ethylene glycol is polymerized. It is at least one selected from ester compounds with 1 mol to 2 mol of fatty acids having 12 to 24 carbon atoms.
- the fatty acid is a fatty acid having 12 or more and 24 or less carbon atoms.
- the oil is at least one selected from vegetable oils, animal oils, and hydrogenated oils thereof.
- the processing agent may further contain a lubricant and/or an anionic surfactant, if necessary.
- the fatty acid derivative (A) used in the treatment agent of this embodiment is a compound to which ethylene oxide is added at a ratio of 1 mol to 30 mol to 1 mol of a fatty acid having 12 to 24 carbon atoms, and 4 mol of ethylene glycol. It is at least one selected from ester compounds of 1 mol or more of a polymerized compound of 50 mol or less and 1 mol or more and 2 mol or less of a fatty acid having 12 or more and 24 or less carbon atoms.
- any known fatty acid can be used as appropriate, and it may be a saturated fatty acid or an unsaturated fatty acid. Furthermore, it may be linear or may have a branched structure.
- the number of carbon atoms in the fatty acid is 12 or more and 24 or less, preferably 12 or more and 22 or less. Ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
- the number of moles of ethylene oxide added is 1 mole or more and 30 moles or less, preferably 2 moles or more and 25 moles or less. Ranges in which the above upper and lower limits are arbitrarily combined are also envisioned. Note that the number of moles of ethylene oxide added indicates the number of moles of ethylene oxide per mole of fatty acid as a raw material.
- fatty acid derivatives (A) include (1) a compound in which 20 moles of ethylene oxide is added to 1 mole of oleic acid; a compound in which 10 moles of ethylene oxide is added to 1 mole of oleic acid; A compound with 30 moles of ethylene oxide added to 1 mole of stearic acid, a compound with 5 moles of ethylene oxide added to 1 mole of stearic acid, a compound with 10 moles of ethylene oxide added to 1 mole of stearic acid, a compound with 1 mole of ethylene oxide added to 1 mole of stearic acid.
- polyoxyethylene alkyl (or alkylene) ester obtained by adding ethylene oxide to a saturated or unsaturated fatty acid such as a compound to which 10 moles of ethylene oxide has been added
- (2) Compound 1 obtained by polymerizing 9 moles of ethylene glycol An ester compound of 1 mole of oleic acid and 1 mole of oleic acid, an ester compound of 1 mole of a compound obtained by polymerizing 14 moles of ethylene glycol and 2 moles of oleic acid, an ester compound of 1 mole of a compound obtained by polymerizing 23 moles of ethylene glycol and 1 mole of stearic acid.
- ester compounds Saturated or unsaturated ester compounds, ester compounds of 1 mole of a compound obtained by polymerizing 9 moles of ethylene glycol and 2 moles of lauric acid, ester compounds of 1 mole of a compound obtained by polymerizing 23 moles of ethylene glycol and 2 moles of stearic acid, etc.
- esters of oil-derived fatty acids of polyoxyethylene obtained by addition reaction of ethylene oxide to naturally occurring fatty acids such as compounds with molar addition of 10 moles of ethylene oxide per 1 mole of coconut fatty acid. .
- the fatty acid derivative (A) one type of fatty acid derivative may be used alone, or two or more types of fatty acid derivatives may be used in combination.
- the lower limit of the content of the fatty acid derivative (A) is preferably 30% by mass or more, more preferably 40% by mass or more.
- the upper limit of the content of the fatty acid derivative (A) is preferably 95% by mass or less, more preferably 92% by mass or less.
- the content of the fatty acid derivative (A) in the processing agent is, for example, 40% by mass or more, 60% by mass or more, 69% by mass or more, 70% by mass or more, 72% by mass or more, 75% by mass or more, It is at least 80% by mass, at least 82% by mass, at least 84% by mass, at least 86% by mass, at least 87% by mass, or at least 90.8% by mass.
- the content of the fatty acid derivative (A) in the treatment agent is, for example, 92% by mass or less, 90.8% by mass or less, 87% by mass or less, 86% by mass or less, 84% by mass or less, 82% by mass or less, It is 80% by mass or less, 75% by mass or less, 72% by mass or less, 70% by mass or less, 69% by mass or less, or 60% by mass or less.
- ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
- the fatty acid (B1) used in the treatment agent of this embodiment is a fatty acid having 12 or more and 24 or less carbon atoms.
- the fatty acid having 12 or more carbon atoms and 24 or less carbon atoms known fatty acids can be used as appropriate. It may be a saturated fatty acid or an unsaturated fatty acid. Furthermore, it may be linear or may have a branched structure.
- the number of carbon atoms in the fatty acid (B1) is 12 or more and 24 or less, preferably 12 or more and 22 or less. Ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
- fatty acid (B1) examples include lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, linoleic acid, linolenic acid, arachidic acid, behenic acid, lignoceric acid, coconut fatty acid, and the like.
- the fat (B2) used in the treatment agent of this embodiment is at least one selected from vegetable oils, animal oils, and hydrogenated oils thereof.
- specific examples of fats and oils (B2) include castor oil, sesame oil, tall oil, palm oil, palm kernel oil, coconut oil, rapeseed oil, lard, beef tallow, whale oil, etc.
- These hydrogenated oils, such as hydrogenated castor oil, palm Examples include hydrogenated oil.
- the fatty acid (B1) and the fat or oil (B2) one type of fatty acid and/or fat may be used alone, or two or more types of fatty acid and/or fat may be used in combination.
- the lower limit of the content of at least one selected from fatty acids (B1) and fats and oils (B2) is preferably 0.01% by mass or more, more preferably 0.05% by mass or more. By specifying the content within this range, the effect of reducing foaming caused by shedding can be further improved.
- the upper limit of the content ratio of such components is preferably 15% by mass or less, more preferably 10% by mass or less. By defining the content within this range, the emulsion stability of the processing agent can be further improved.
- the total content of fatty acids (B1) and fats and oils (B2) in the processing agent is, for example, 0.05% by mass or more, 0.5% by mass or more, 1% by mass or more, 3% by mass or more. It is at least 4% by mass, at least 5% by mass, at least 6% by mass, at least 7% by mass, or at least 9% by mass.
- the total content of fatty acids (B1) and fats and oils (B2) in the processing agent is, for example, 10% by mass or less, 9% by mass or less, 7% by mass or less, 6% by mass or less, 5% by mass or less, 4% by mass or less. It is not more than 3% by mass, not more than 1% by mass, or not more than 0.5% by mass.
- ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
- antioxidant (C) used in the treatment agent of this embodiment, any known antioxidant can be used as appropriate.
- the antioxidant (C) include (1) 1,3,5-tris(4-t-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4 , 6-(1H,3H,5H)-trione, 1,3,5-tris(3',5'-di-t-butyl-4-hydroxybenzyl)isocyanuric acid, 1,3,5-tris(4 -t-butyl-3-hydroxy-2,6-dimethylbenzyl)isocyanuric acid, 1,3,5-trimethyl-2,4,6-tris(3,5-di-t-butyl-4-hydroxybenzyl) Benzene, 2,2'-methylene-bis(4-methyl-6-t-butylphenol), 1,1,3-tris(2-methyl-4-hydroxy-5-t-butylpheny)butane,
- antioxidant (C) one type of antioxidant may be used alone, or two or more types of antioxidants may be used in combination.
- one kind of antioxidant alone it is preferable to use a phenolic antioxidant or a thioether antioxidant.
- the effects of the present invention particularly the effect of reducing odor of the fibers to which the treatment agent is attached, can be further improved.
- two or more kinds of antioxidants in combination it is preferable to use a phenolic antioxidant and a thioether antioxidant in combination. In the case of such a configuration, the odor reduction effect can be further improved.
- the processing agent of the present embodiment is particularly limited in the content ratio of the above-mentioned fatty acid derivative (A), at least one selected from fatty acids (B1) and fats and oils (B2), and the antioxidant (C) in the processing agent. There isn't.
- the fatty acid derivative (A) is 80 parts by mass. 0.01 parts by mass to 10 parts by mass of at least one selected from fatty acids (B1) and fats and oils (B2), and 0.1 parts by mass of antioxidant (C) It is preferable that the content be greater than or equal to 10 parts by mass or less. In the case of such a configuration, the effects of the present invention can be further improved.
- the lower limit of the content of the antioxidant (C) is preferably 0.1% by mass or more, more preferably 0.15% by mass or more. By specifying the content within such a range, the effect of reducing the odor of the fibers to which the treatment agent is attached can be particularly improved.
- the upper limit of the content of the antioxidant (C) is preferably 15% by mass or less, more preferably 10% by mass or less. By defining the content within this range, the emulsion stability of the processing agent can be further improved.
- the content of the antioxidant (C) in the treatment agent is, for example, 0.15% by mass or more, 1% by mass or more, 2% by mass or more, 3% by mass or more, 4% by mass.
- the content is 5% by mass or more, 7% by mass or more, 9% by mass or more, or 9.5% by mass or more.
- the content of the antioxidant (C) in the treatment agent is, for example, 10% by mass or less, 9.5% by mass or less, 9% by mass or less, 7% by mass or less, 5% by mass or less, 4% by mass or less. , 3% by mass or less, 2% by mass or less, or 1% by mass or less.
- ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
- the treatment agent (D) of the present embodiment may further contain at least one lubricant selected from hydrocarbon compounds, ester compounds (excluding the fatty acid derivatives (A) and oils and fats (B2)), and silicones. good.
- lubricant selected from hydrocarbon compounds, ester compounds (excluding the fatty acid derivatives (A) and oils and fats (B2)), and silicones. good.
- hydrocarbon compounds include mineral oil, paraffin wax, and the like.
- ester compounds include ester compounds of aliphatic monoalcohols and aliphatic monocarboxylic acids such as butyl stearate and stearyl stearate, glycerin monooleate, glycerin trioleate, sorbitan monolaurate, and sorbitan trilaurate. , sorbitan monooleate, sorbitan trioleate, sorbitan monostearate, sorbitan tristearate, and other ester compounds of aliphatic polyhydric alcohols and aliphatic monocarboxylic acids.
- the ester compound used as a lubricant is a compound obtained by reacting a fatty acid with an alcohol, excluding the fatty acid derivative (A) and the oil (B2).
- silicones include dimethyl silicone, amino silicone, amino-modified silicone, polyoxyalkylene-modified silicone, and the like.
- lubricant (D) one type of lubricant may be used alone, or two or more types of lubricants may be used in combination.
- the processing agent of this embodiment includes the above-mentioned fatty acid derivative (A) in the processing agent, at least one selected from fatty acids (B1) and fats and oils (B2), an antioxidant (C), and a lubricant (D).
- fatty acid derivative (A) in the processing agent, at least one selected from fatty acids (B1) and fats and oils (B2), an antioxidant (C), and a lubricant (D).
- the total content of at least one selected from the fatty acid derivative (A), the fatty acid (B1), and the oil (B2), the antioxidant (C), and the lubricant (D) described above is 100 parts by mass
- the fatty acid Derivative (A) from 60 parts by mass to 98.89 parts by mass
- at least one selected from fatty acids (B1) and fats and oils (B2) from 0.01 parts by mass to 10 parts by mass
- antioxidant (C) antioxidant
- the lubricant (D) is contained in a proportion of 0.1 part by mass or more and 10 parts by mass or less, and a lubricant (D) in a proportion of 1 part by mass or more and 20 parts by mass or less.
- a lubricant (D) in a proportion of 1 part by mass or more and 20 parts by mass or less.
- the lower limit of the content of the lubricant (D) is preferably 0.1% by mass or more, more preferably 1% by mass or more. By specifying the content within such a range, it is possible to particularly improve card passage performance. Further, the upper limit of the content of the lubricant (D) is preferably 25% by mass or less, more preferably 20% by mass or less. By defining the content within this range, the emulsion stability of the processing agent can be further improved. In one aspect of the present embodiment, the content of the lubricant (D) in the treatment agent is, for example, 1% by mass or more, 5% by mass or more, 9% by mass or more, 10% by mass or more, or 15% by mass or more. be.
- the content of the lubricant (D) in the treatment agent is also, for example, 20% by mass or less, 15% by mass or less, 10% by mass or less, 9% by mass or less, or 5% by mass or less.
- ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
- the processing agent of this embodiment may further contain an anionic surfactant (E).
- an anionic surfactant (E) By blending this anionic surfactant (E), the effects of the present invention, particularly the emulsion stability when the processing agent is prepared into an aqueous liquid, can be further improved.
- anionic surfactant (E) any known one can be appropriately employed.
- Specific examples of the anionic surfactant (E) include (1) phosphorus of aliphatic alcohols such as lauryl phosphate, cetyl phosphate, octyl phosphate, oleyl phosphate, and stearyl phosphate; acid ester salts, (2) aliphatic alcohols such as polyoxyethylene lauryl ether phosphate ester salts, polyoxyethylene oleyl ether phosphate ester salts, and polyoxyethylene stearyl ether phosphate ester salts selected from ethylene oxide and propylene oxide; Phosphoric ester salts of products to which at least one alkylene oxide has been added, (3) lauryl sulfonate, myristyl sulfonate, cetyl sulfonate, oleyl sulfonate, stearyl sulfonate, tetradecane sulfonate, dode
- Castor oil sulfate ester salts sesame oil sulfuric ester salts Ester salts, tall oil sulfate ester salts, soybean oil sulfate ester salts, rapeseed oil sulfate ester salts, palm oil sulfate ester salts, lard sulfate ester salts, beef tallow sulfate ester salts, whale oil sulfate ester salts, etc.
- Examples include sulfuric acid ester salts of fats and oils, (8) fatty acid salts such as laurate, oleate, and stearate, and (9) sulfosuccinic acid ester salts of aliphatic alcohols such as dioctyl sulfosuccinate.
- Examples of the counter ion of the anionic surfactant include alkali metal salts such as potassium salts and sodium salts, ammonium salts, and alkanolamine salts such as triethanolamine.
- the processing agent of this embodiment contains the above-mentioned fatty acid derivative (A), at least one selected from fatty acids (B1) and fats and oils (B2), an antioxidant (C), and an anionic surfactant ( When E) is contained, there is no particular restriction on the content ratio thereof.
- the total content of at least one selected from the fatty acid derivative (A), fatty acid (B1), and oil or fat (B2), the antioxidant (C), and the anionic surfactant (E) mentioned above is 100 parts by mass.
- the processing agent of the present embodiment includes the above-mentioned fatty acid derivative (A) in the processing agent, at least one selected from fatty acids (B1) and fats and oils (B2), an antioxidant (C), and a lubricant ( D) and an anionic surfactant (E), there are no particular restrictions on their content ratios.
- the fatty acid derivative (A) is 40 parts by mass or more and 97.89 parts by mass or less, and at least one selected from fatty acids (B1) and oils and fats (B2) is 0.01 parts by mass or more and 10 parts by mass or less.
- antioxidant (C) from 0.1 parts by mass to 10 parts by mass
- lubricant (D) from 1 part by mass to 20 parts by mass
- anionic surfactant (E) from 1 part by mass to 20 parts by mass. It is preferable to contain the following proportions. In the case of such a configuration, the effects of the present invention can be further improved.
- the lower limit of the content of the anionic surfactant (E) is preferably 0.1% by mass or more, more preferably 1% by mass or more. By specifying the content within such a range, the emulsion stability of the processing agent can be particularly improved. Further, the upper limit of the content of the anionic surfactant (E) is preferably 25% by mass or less, more preferably 20% by mass or less. By specifying the content within this range, the effect of reducing foaming caused by shedding can be further improved. In one aspect of the present embodiment, the content of the anionic surfactant (E) in the treatment agent is, for example, 1% by mass or more, 2% by mass or more, 4% by mass or more, 5% by mass or more, 9% by mass or more.
- the content of the anionic surfactant (E) in the treatment agent is, for example, 20% by mass or less, 15% by mass or less, 13% by mass or less, 10% by mass or less, 9% by mass or less, 5% by mass or less. , 4% by mass or less, or 2% by mass or less.
- ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
- the processing agent of the present embodiment may further contain nonionic surfactants, polyhydric alcohols, etc. other than those mentioned above as other components within a range that does not impede the effects of the present invention.
- nonionic surfactants include (1) a compound in which 10 moles of ethylene oxide is added to 1 mole of lauryl alcohol, a compound in which 5 moles of ethylene oxide is added to 1 mole of stearyl alcohol, 1 mole of oleyl alcohol; A compound in which 30 moles of ethylene oxide was added per mole, a compound in which 10 moles of ethylene oxide was added to 1 mole of C12-13 alcohol, a compound in which 10 moles each of ethylene oxide and propylene oxide were randomly added to 1 mole of lauryl alcohol.
- An alkylene oxide is added to a saturated or unsaturated aliphatic monohydric alcohol, such as a compound obtained by adding 2 moles of propylene oxide to 1 mole of isodecyl alcohol, and then 5 moles of ethylene oxide.
- the resulting polyoxyalkylene alkyl (or alkenyl) ether (2) a compound obtained by adding 10 moles of ethylene oxide to 1 mole of sorbitol and then adding 1 mole of lauric acid, 20 moles of ethylene oxide to 1 mole of sorbitol.
- Polyoxyalkylene polyhydric alcohol ether obtained by adding alkylene oxide to an aliphatic polyhydric alcohol such as a compound to which 20 moles of oxide is added and then 3 moles of stearic acid. (3) Ethylene oxide to octylphenol. Polyoxyalkylene alkylphenol ether obtained by addition reaction of alkylene oxide to alkylphenol, such as a compound with 10 moles of ethylene oxide added to nonylphenol, (4) Addition of 5 moles of ethylene oxide to octylamine.
- a polyoxy compound obtained by adding an alkylene oxide to a saturated or unsaturated aliphatic amine such as a compound obtained by adding 8 moles of ethylene oxide to laurylamine, a compound having 20 moles of ethylene oxide added to stearylamine, etc.
- alkylene amino ether examples include alkylene amino ether.
- their addition form may be block addition, random addition, or a combination of block addition and random addition, and is not particularly limited.
- polyhydric alcohols include ethylene glycol, propylene glycol, pentanediol, hexanediol, glycerin, pentaerythritol, sorbitol, sorbitan, polyethylene glycol, polypropylene glycol, and reaction products of propylene glycol and alkylene oxide.
- These other components may be used alone or in combination of two or more.
- the content of these other components in the processing agent is preferably 50% by mass or less, more preferably 10% by mass or less, still more preferably 1% by mass or less, from the viewpoint of not impeding the effects of the present invention.
- the viscose rayon to which the treatment agent of this embodiment is applied may be long fibers generally called filaments or short fibers generally called staples.
- the fibers are short fibers.
- the length of the short fibers in this embodiment is not particularly limited as long as it corresponds to short fibers in this technical field, but for example, it is preferably 100 mm or less, and more preferably 51 mm or less.
- the processing agent of the present embodiment includes the above-described fatty acid derivative (A), at least one selected from fatty acids (B1) and fats and oils (B2), and an antioxidant (C). Therefore, when viscose rayon with a treatment agent attached is hydroentangled, the treatment agent that has fallen off from the viscose rayon is mixed in and the water used for hydroentanglement is more likely to foam.
- the reduction effect can be improved. Thereby, operational efficiency can be improved in the spunlace nonwoven fabric manufacturing process.
- the odor of viscose rayon to which the treatment agent is attached can be reduced. Further, discoloration of viscose rayon to which the treatment agent is attached can be reduced.
- the card passing property when passing the viscose rayon to which the processing agent is attached through a card machine can be improved. Furthermore, the emulsion stability can be improved when the treatment agent is prepared as an aqueous liquid.
- the treatment agent As a method for applying the treatment agent, known methods such as a dipping method, a spray method, a shower method, a roller method, a dropping/flowing method, etc. can be applied. Further, the process of attaching the treatment agent is not particularly limited, but includes, for example, a post-refining process, a spinning process, and the like.
- the viscose rayon treated with the treatment agent of this embodiment can be the one described above.
- Examples of the form of the treatment agent when it is applied to viscose rayon include an aqueous liquid and an organic solvent solution.
- the amount of the treatment agent deposited is such that the solid content excluding solvent is 0.1 to 1% by mass based on the viscose rayon.
- Spunlace nonwoven fabric is manufactured by sequentially passing through a web forming process (step 1) in which a web is manufactured by carding viscose rayon, and a hydroentangling process (step 2) in which the web is entangled with a water stream. .
- the web forming process is a process of carding the viscose rayon to which the above treatment agent has been adhered to produce a web. Carding can be performed using a known card machine. Examples include flat cards, combination cards, and roller cards.
- the hydroentangling step is a step of entangling the web obtained in the web forming step with a water stream.
- the web is irradiated with a high-pressure water stream, and the pressure of the water stream intertwines the fibers to form a sheet.
- a drying step and a winding step may be performed as appropriate.
- the following effects can be obtained.
- the effect of reducing foaming that falls off can be improved, water used in hydroentanglement can be circulated to perform hydroentanglement. Therefore, hydroentanglement can be suitably performed and the texture of the spunlace nonwoven fabric can be improved.
- the first to third embodiments can be implemented with the following modifications.
- the first to third embodiments and the following modified examples can be implemented in combination with each other within a technically consistent range.
- the processing agent of the above embodiment may contain surfactants other than those mentioned above to maintain the quality of the processing agent, antistatic agents, binders, Components commonly used in processing agents such as ultraviolet absorbers and pH adjusters may be further blended.
- Test Category 1 ⁇ Preparation of treatment agent> (Example 1)
- the following materials were used as raw materials for the processing agent. Note that the numerical values of each component shown in Table 1 indicate the content in the processing agent.
- Ditridecane-1-yl 3,3'-sulfanediyl dipropanoate
- Table 1 The content ratios shown in Table 1 should be achieved. 900 parts of water was added to 100 parts of the treatment agent prepared in 1, and stirred at 50° C. to prepare a 10% aqueous solution containing 10% by mass of the treatment agent.
- Examples 2 to 24 and Comparative Examples 1 to 8 The processing agents of Examples 2 to 24 and Comparative Examples 1 to 8 were prepared in the same manner as in the preparation of the processing agent and its aqueous solution in Example 1, and 10% aqueous solutions thereof were prepared.
- Table 1 summarizes the contents of the processing agents of each example prepared above.
- the processing agents of Examples 3 to 4, 6, 8, and 24 and Comparative Examples 1 to 2, and 6 contain a nonionic surfactant and/or a polyhydric alcohol as other components.
- Example 24 of Table 1 the content of other components (parts by mass (*)) is shown as parts by mass based on a total of 100 parts by mass of components (A) to (E).
- type and content of surfactant (E) and the type and content of other components are listed in the "Fatty acid derivative (A)” column, "Fatty acid, oil (B)” column, and “Antioxidant (C)” column of Table 1.
- fatty acid derivative (A), fatty acid (B1) or oil (B2), antioxidant (C), lubricant (D), anionic surfactant (E), and other ingredients listed in Table 1 are as follows. It is.
- A-1 Compound with 20 moles of ethylene oxide added to 1 mole of oleic acid
- A-2 Compound with 5 moles of ethylene oxide added to 1 mole of stearic acid
- A-3 Ethylene oxide to 1 mole of stearic acid
- A-4 Ester compound of 1 mole of a compound obtained by polymerizing 9 moles of ethylene glycol and 2 moles of lauric acid
- A-5 1 mole of a compound obtained by polymerizing 23 moles of ethylene glycol and 2 moles of stearic acid
- A-6 A compound obtained by adding 10 moles of ethylene oxide to 1 mole of coconut fatty acid
- A-7 An ester compound of 1 mole of a compound obtained by polymerizing 14 moles of ethylene glycol and 2 moles of oleic acid
- A- 8 Compound in which 10 moles of ethylene oxide is added to 1 mole of oleic acid
- A-9 Compound in which 30 moles of ethylene oxide is added to 1 mole of o
- F-4 After adding 2 moles of propylene oxide to 1 mole of isodecyl alcohol, ethylene oxide was added. Compound to which 5 mol of ethylene oxide was added F-5: Compound to which 20 mol of ethylene oxide was added to 1 mol of sorbitol, and then 1 mol of stearic acid was added F-6: 20 mol of ethylene oxide was added to 1 mol of sorbitol After addition, 3 moles of stearic acid was added to the compound F-7: Compound to which 8 moles of propylene glycol was polymerized
- F-8 Compound to which 45 moles of ethylene glycol was polymerized
- Test category 2 Adhesion of treatment agent> The 10% aqueous solution of each treatment agent prepared in Test Section 1 was further diluted with water to prepare a 0.2% aqueous emulsion (% by mass).
- the aqueous emulsion of each example was applied to viscose rayon fibers with a fineness of 1.3 x 10 -4 g/m (1.2 denier) and a fiber length of 38 mm so that the adhesion amount (excluding the solvent) was 0.2% by mass. It was attached by spray lubrication. After drying in a hot air dryer at 80° C. for 2 hours, the fibers were conditioned overnight in an atmosphere of 25° C. and 40% RH to obtain viscose rayon fibers to which the treatment agent was attached.
- Test Category 3 ⁇ Evaluation of treatment agent> (Evaluation test) Using viscose rayon fibers to which the treatment agent was attached, tests were conducted including a shedding foaming property test, a fiber odor test, a fiber discoloration test, a card passability test, and an emulsion stability test. The procedure for each test is shown below. Further, the results of each test are shown in Table 2.
- Evaluation criteria for shedding foaming test ⁇ (Good); Height from the water surface to the top of the bubbles is less than 1 mm ⁇ (Acceptable); Height from the water surface to the top of the bubbles is 1 mm or more and less than 2 mm ⁇ (Not acceptable); The height from the water surface to the top of the foam is 2 mm or more (textile odor test) 20 g of viscose rayon fibers to which the treatment agent had been attached were placed in 150 g of water, and after being sealed for 30 minutes, 10 testers confirmed the odor. The results are shown in the "Odor Test" column of Table 2.
- Evaluation criteria for fiber discoloration test ⁇ (Excellent); No one judged that there was discoloration ⁇ (Good); 1 to 2 people judged that there was discoloration ⁇ (Acceptable); 3 to 5 people judged that there was discoloration ⁇ (Unacceptable) ; 6 or more people judged that there was discoloration (evaluation of card passability) 20 g of viscose rayon fiber to which the treatment agent was attached was conditioned for 24 hours in a thermostatic chamber at 20° C. and 65% RH, and then applied to a miniature card machine. The ratio of discharge to input was calculated and evaluated using the following evaluation criteria. The results are shown in the "Card Passability Test" column of Table 2.
- Evaluation criteria for card passability ⁇ (Good): Emission amount is 90% or more ⁇ (Acceptable): Emission amount is 80% or more and less than 90% ⁇ (Unacceptable): Emission amount is less than 80% (Evaluation of emulsification stability) 100 g of the 10% aqueous solution of each treatment agent prepared in Test Section 1 was placed in a 100 ml carrot-type sedimentation bottle and allowed to stand at 25°C. After 24 hours, the amount of precipitate was confirmed and evaluated using the following evaluation criteria. The results are shown in the "Emulsification Stability Test" column of Table 2.
- the treatment agent of the present invention has the effect of improving the effect of reducing shedding and foaming. Further, there is an effect that the odor of the fibers to which the treatment agent is attached can be reduced.
- a treatment agent for viscose rayon characterized by containing the following fatty acid derivatives, at least one selected from the following fatty acids and fats and oils, and an antioxidant.
- Fatty acid derivatives Compounds in which ethylene oxide is added at a ratio of 1 mol to 30 mol to 1 mol of fatty acids having 12 to 24 carbon atoms, and 1 mol of compounds polymerized with 4 mol to 50 mol of ethylene glycol and carbon. At least one selected from ester compounds with 1 mol or more and 2 mol or less of a fatty acid having a number of 12 or more and 24 or less.
- Fatty acid Fatty acid having 12 or more and 24 or less carbon atoms.
- Fat At least one selected from vegetable oil, animal oil, and hydrogenated oil.
- the fatty acid derivative is 80 parts by mass or more and 99.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more.
- the processing agent for viscose rayon according to Supplementary Note 1 which is contained in a proportion of 10 parts by mass or less.
- Lubricant at least one selected from hydrocarbon compounds, ester compounds (excluding the oils and fats and fatty acid derivatives), and silicones.
- the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the lubricant When the total content ratio of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the lubricant is 100 parts by mass,
- the fatty acid derivative is 60 parts by mass or more and 98.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more and 10 parts by mass or less.
- the fatty acid derivative at least one selected from the fatty acid and the oil and fat, the antioxidant, and the anionic surfactant, When the total content of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the anionic surfactant is 100 parts by mass,
- the fatty acid derivative is 60 parts by mass or more and 98.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more and 10 parts by mass or less.
- the fatty acid derivative at least one selected from the fatty acid and the oil and fat, the antioxidant, the lubricant, and the anionic surfactant, When the total content of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, the lubricant, and the anionic surfactant is 100 parts by mass,
- the fatty acid derivative is 40 parts by mass or more and 97.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more and 10 parts by mass or less.
- the treatment agent for viscose rayon according to Supplementary Note 3 which contains the lubricant in a proportion of 1 part by mass or more and 20 parts by mass or less, and the anionic surfactant in a proportion of 1 part by mass or more and 20 parts by mass or less.
- Viscose rayon short fibers characterized in that the viscose rayon processing agent described in any one of Supplementary Notes 1 to 6 is attached thereto.
- Step 1 A step of carding the viscose rayon short fibers described in Appendix 9 to produce a web.
- Step 2 A step of entangling the web obtained in Step 1 with a water stream.
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Abstract
The present invention addresses the problem of providing a viscose-rayon treatment agent, etc. capable of enhancing the effect of reducing falling foam formation, and reducing generation of an odor. The viscose-rayon treatment agent contains an antioxidant and at least one substance selected from the following fatty acid derivatives, fatty acids, and oils and fats. The content of the antioxidant in the viscose-rayon treatment agent is 0.1-10 mass%. The fatty acid derivative is at least one compound selected from: compounds obtained by adding an ethylene oxide at a proportion of 1-30 moles relative to 1 mole of a fatty acid having 12-24 carbon atoms; and ester compounds composed of 1 mole of a compound polymerized with 4-50 moles of an ethylene glycol, and 1-2 moles of a fatty acid having 12-24 carbon atoms. The fatty acid has 12-24 carbon atoms. The oils and fats are at least one oil selected from plant oils, animal oils, and hardened oils thereof.
Description
本発明は、ビスコースレーヨン用処理剤、そのビスコースレーヨン用処理剤が付着しているビスコースレーヨン、同ビスコースレーヨン短繊維、及びスパンレース不織布の製造方法に関する。
The present invention relates to a processing agent for viscose rayon, viscose rayon to which the processing agent for viscose rayon is attached, short fibers of the same viscose rayon, and a method for producing a spunlace nonwoven fabric.
不織布に使用される原料繊維として、木綿繊維等の天然繊維、レーヨン等の再生繊維、ポリオレフィン等の合成樹脂が知られている。なかでも、パルプ、コットンリンター等を原料とした再生繊維であるビスコースレーヨンは、生分解性に優れ、吸湿性及び吸水性に優れる観点から注目されている。
Natural fibers such as cotton fibers, recycled fibers such as rayon, and synthetic resins such as polyolefin are known as raw material fibers used for nonwoven fabrics. Among them, viscose rayon, which is a recycled fiber made from pulp, cotton linter, etc., is attracting attention because of its excellent biodegradability and excellent hygroscopic and water absorbing properties.
不織布を製造する際には、潤滑性、集束性等の各種特性を付与するために、原料繊維の表面に、界面活性剤等を含有する不織布用処理剤を付着させる処理が行われることがある。特許文献1は、スパンレース不織布を製造する際に、ビスコースレーヨン等の原料繊維に付着させるスパンレース繊維用処理剤を開示する。このスパンレース繊維用処理剤は、ポリオキシアルキレン誘導体及び機能付与剤を含有している。
When manufacturing nonwoven fabrics, a treatment agent for nonwoven fabrics containing surfactants, etc. is sometimes applied to the surface of raw fibers in order to impart various properties such as lubricity and cohesiveness. . Patent Document 1 discloses a treatment agent for spunlace fibers that is attached to raw material fibers such as viscose rayon when producing spunlace nonwoven fabrics. This treatment agent for spunlace fibers contains a polyoxyalkylene derivative and a functional agent.
しかし、この従来のスパンレース繊維用処理剤は、脱落起泡の低減(すなわち、不織布製造工程の水流交絡に使用される水が原料繊維から脱落した処理剤の混入により泡立ちやすくなるのを抑えること)と、スパンレース繊維用処理剤を付着させた原料繊維の臭気低減との両立が不十分という課題を有している。
However, this conventional treatment agent for spunlace fibers has been designed to reduce foaming caused by shedding (i.e., to prevent water used for hydroentangling in the nonwoven fabric manufacturing process from becoming more likely to foam due to mixing of treatment agents that have fallen off from raw fibers). ) and the odor reduction of the raw fibers to which the spunlace fiber treatment agent is attached are insufficiently compatible.
本発明者らは、前記の課題を解決するべく研究した結果、特定の3成分を含有してなるビスコースレーヨン用処理剤がまさしく好適であることを見出した。
上記の課題を解決するビスコースレーヨン用処理剤の各態様を記載する。 As a result of research to solve the above problems, the present inventors found that a viscose rayon treatment agent containing three specific components is truly suitable.
Each aspect of the viscose rayon treatment agent that solves the above problems will be described.
上記の課題を解決するビスコースレーヨン用処理剤の各態様を記載する。 As a result of research to solve the above problems, the present inventors found that a viscose rayon treatment agent containing three specific components is truly suitable.
Each aspect of the viscose rayon treatment agent that solves the above problems will be described.
態様1のビスコースレーヨン用処理剤は、下記の脂肪酸誘導体、下記の脂肪酸及び油脂から選ばれる少なくとも一つ、並びに酸化防止剤を含有することを要旨とする。脂肪酸誘導体は、炭素数12以上24以下の脂肪酸1モルに対しエチレンオキサイドを1モル以上30モル以下の割合で付加させた化合物、及びエチレングリコールを4モル以上50モル以下重合させた化合物1モルと炭素数12以上24以下の脂肪酸1モル以上2モル以下とのエステル化合物、から選ばれる少なくとも一つである。脂肪酸は、炭素数12以上24以下の脂肪酸である。油脂は、植物油、動物油、及びこれらの硬化油から選ばれる少なくとも一つである。
The gist of the viscose rayon treatment agent of Embodiment 1 is that it contains the following fatty acid derivatives, at least one selected from the following fatty acids and fats and oils, and an antioxidant. Fatty acid derivatives include compounds in which ethylene oxide is added at a ratio of 1 mol to 30 mol to 1 mol of fatty acids having 12 to 24 carbon atoms, and 1 mol of compounds in which 4 mol to 50 mol of ethylene glycol is polymerized. It is at least one selected from ester compounds with 1 mol to 2 mol of fatty acids having 12 to 24 carbon atoms. The fatty acid is a fatty acid having 12 or more and 24 or less carbon atoms. The oil is at least one selected from vegetable oils, animal oils, and hydrogenated oils thereof.
態様2のビスコースレーヨン用処理剤は、態様1に記載のビスコースレーヨン用処理剤において、前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、並びに前記酸化防止剤の含有割合の合計を100質量部とすると、前記脂肪酸誘導体を80質量部以上99.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、並びに前記酸化防止剤を0.1質量部以上10質量部以下の割合で含有するとよい。
The viscose rayon treatment agent of aspect 2 is the treatment agent for viscose rayon according to aspect 1, which has a total content of at least one selected from the fatty acid derivative, the fatty acid, and the oil and fat, and the antioxidant. is 100 parts by mass, the fatty acid derivative is 80 parts by mass or more and 99.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant It is preferable to contain 0.1 parts by mass or more and 10 parts by mass or less.
態様3のビスコースレーヨン用処理剤は、態様1に記載のビスコースレーヨン用処理剤において、更に、下記の潤滑剤、及びアニオン界面活性剤から選ばれる少なくとも一つを含有するとよい。潤滑剤は、炭化水素化合物、エステル化合物(前記油脂及び前記脂肪酸誘導体を除く)、及びシリコーンから選ばれる少なくとも一つである。
The treating agent for viscose rayon according to Aspect 3 may further contain at least one selected from the following lubricants and anionic surfactants in the treating agent for viscose rayon according to Aspect 1. The lubricant is at least one selected from hydrocarbon compounds, ester compounds (excluding the oils and fats and fatty acid derivatives), and silicones.
態様4のビスコースレーヨン用処理剤は、態様3に記載のビスコースレーヨン用処理剤において、前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記潤滑剤を含み、前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記潤滑剤の含有割合の合計を100質量部とすると、前記脂肪酸誘導体を60質量部以上98.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、前記酸化防止剤を0.1質量部以上10質量部以下、並びに前記潤滑剤を1質量部以上20質量部以下の割合で含有するとよい。
The treatment agent for viscose rayon according to aspect 4 is the treatment agent for viscose rayon according to aspect 3, which comprises at least one selected from the fatty acid derivative, the fatty acid, and the oil and fat, the antioxidant, and the lubricant. If the total content of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the lubricant is 100 parts by mass, the fatty acid derivative is 60 parts by mass or more and 98.89 parts by mass. 0.01 parts by mass or more and 10 parts by mass or less of at least one selected from the fatty acids and the oils and fats, 0.1 parts by mass or more and 10 parts by mass of the antioxidant, and 1 part by mass of the lubricant It is good to contain it in the ratio of 1 part or more and 20 parts by mass or less.
態様5のビスコースレーヨン用処理剤は、態様3に記載のビスコースレーヨン用処理剤において、前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記アニオン界面活性剤を含み、前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記アニオン界面活性剤の含有割合の合計を100質量部とすると、前記脂肪酸誘導体を60質量部以上98.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、前記酸化防止剤を0.1質量部以上10質量部以下、並びに前記アニオン界面活性剤を1質量部以上20質量部以下の割合で含有するとよい。
The treatment agent for viscose rayon according to aspect 5 is the treatment agent for viscose rayon according to aspect 3, which contains at least one selected from the fatty acid derivative, the fatty acid, and the oil and fat, the antioxidant, and the anionic surfactant. If the total content of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the anionic surfactant is 100 parts by mass, the fatty acid derivative is 60 parts by mass. 98.89 parts by mass or less, 0.01 parts by mass or more and 10 parts by mass or less of at least one selected from the fatty acids and the oils and fats, 0.1 parts by mass or more and 10 parts by mass or less of the antioxidant, and the anion It is preferable to contain the surfactant in a proportion of 1 part by mass or more and 20 parts by mass or less.
態様6のビスコースレーヨン用処理剤は、態様3に記載のビスコースレーヨン用処理剤において、前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、前記潤滑剤、並びに前記アニオン界面活性剤を含み、前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、前記潤滑剤、並びに前記アニオン界面活性剤の含有割合の合計を100質量部とすると、前記脂肪酸誘導体を40質量部以上97.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部、前記酸化防止剤を0.1質量部以上10質量部以下、前記潤滑剤を1質量部以上20質量部以下、並びに前記アニオン界面活性剤を1質量部以上20質量部以下の割合で含有するとよい。
The treatment agent for viscose rayon according to aspect 6 is the treatment agent for viscose rayon according to aspect 3, which contains at least one selected from the fatty acid derivative, the fatty acid, and the oil and fat, the antioxidant, the lubricant, and When the total content of the anionic surfactant, at least one selected from the fatty acid derivative, the fatty acid, and the oil/fat, the antioxidant, the lubricant, and the anionic surfactant is 100 parts by mass. , 40 parts by mass to 97.89 parts by mass of the fatty acid derivative, 0.01 parts by mass to 10 parts by mass of at least one selected from the fatty acids and the oils and fats, and 0.1 parts by mass to 10 parts by mass of the antioxidant. The lubricant may be contained in a proportion of 1 part by mass or more and 20 parts by mass or less, and the anionic surfactant may be contained in a proportion of 1 part by mass or more and 20 parts by mass or less.
態様7のビスコースレーヨン用処理剤は、態様1~6のいずれか一態様に記載のビスコースレーヨン用処理剤において、ビスコースレーヨンが、ビスコースレーヨン短繊維であるとよい。
The processing agent for viscose rayon according to Aspect 7 is the processing agent for viscose rayon according to any one of Aspects 1 to 6, in which the viscose rayon is preferably viscose rayon short fibers.
上記の課題を解決するビスコースレーヨンの各態様を記載する。
態様8のビスコースレーヨンは、態様1~7のいずれか一態様に記載のビスコースレーヨン用処理剤が付着していることを要旨とする。 Aspects of viscose rayon that solve the above problems will be described.
The gist of the viscose rayon of aspect 8 is that the viscose rayon treatment agent according to any one of aspects 1 to 7 is attached.
態様8のビスコースレーヨンは、態様1~7のいずれか一態様に記載のビスコースレーヨン用処理剤が付着していることを要旨とする。 Aspects of viscose rayon that solve the above problems will be described.
The gist of the viscose rayon of aspect 8 is that the viscose rayon treatment agent according to any one of aspects 1 to 7 is attached.
態様9のビスコースレーヨン短繊維は、態様1~7のいずれか一態様に記載のビスコースレーヨン用処理剤が付着していることを要旨とする。
上記の課題を解決するスパンレース不織布の製造方法の態様を記載する。 The gist of the viscose rayon staple fiber of aspect 9 is that the viscose rayon treatment agent according to any one of aspects 1 to 7 is attached.
An embodiment of a method for producing a spunlace nonwoven fabric that solves the above problems will be described.
上記の課題を解決するスパンレース不織布の製造方法の態様を記載する。 The gist of the viscose rayon staple fiber of aspect 9 is that the viscose rayon treatment agent according to any one of aspects 1 to 7 is attached.
An embodiment of a method for producing a spunlace nonwoven fabric that solves the above problems will be described.
態様10のスパンレース不織布の製造方法は、下記の工程1~2を含むことを要旨とする。工程1は、態様9のビスコースレーヨン短繊維にカーディングを行い、ウェブを製造する工程である。工程2は、工程1で得られたウェブを水流にて交絡させる工程である。
The gist of the method for producing a spunlace nonwoven fabric according to aspect 10 is that it includes the following steps 1 and 2. Step 1 is a step of carding the viscose rayon short fibers of embodiment 9 to produce a web. Step 2 is a step of entangling the web obtained in Step 1 with a water stream.
本発明によれば、脱落起泡の低減効果を向上させるとともに、ビスコースレーヨンの臭気の発生を低減できる。
According to the present invention, it is possible to improve the effect of reducing foaming caused by shedding and to reduce the odor generation of viscose rayon.
(第1実施形態)
以下、本発明のビスコースレーヨン用処理剤(以下、「処理剤」という。)を具体化した第1実施形態を説明する。処理剤は、下記の脂肪酸誘導体、下記の脂肪酸及び油脂から選ばれる少なくとも一つ、並びに酸化防止剤を含有する。脂肪酸誘導体は、炭素数12以上24以下の脂肪酸1モルに対しエチレンオキサイドを1モル以上30モル以下の割合で付加させた化合物、及びエチレングリコールを4モル以上50モル以下重合させた化合物1モルと炭素数12以上24以下の脂肪酸1モル以上2モル以下とのエステル化合物、から選ばれる少なくとも一つである。脂肪酸は、炭素数12以上24以下の脂肪酸である。油脂は、植物油、動物油、及びこれらの硬化油から選ばれる少なくとも一つである。処理剤はさらに、必要に応じて、潤滑剤、及び/又はアニオン界面活性剤を含有してもよい。 (First embodiment)
Hereinafter, a first embodiment of the viscose rayon treatment agent (hereinafter referred to as "treatment agent") of the present invention will be described. The processing agent contains the following fatty acid derivatives, at least one selected from the following fatty acids and fats and oils, and an antioxidant. Fatty acid derivatives include compounds in which ethylene oxide is added at a ratio of 1 mol to 30 mol to 1 mol of fatty acids having 12 to 24 carbon atoms, and 1 mol of compounds in which 4 mol to 50 mol of ethylene glycol is polymerized. It is at least one selected from ester compounds with 1 mol to 2 mol of fatty acids having 12 to 24 carbon atoms. The fatty acid is a fatty acid having 12 or more and 24 or less carbon atoms. The oil is at least one selected from vegetable oils, animal oils, and hydrogenated oils thereof. The processing agent may further contain a lubricant and/or an anionic surfactant, if necessary.
以下、本発明のビスコースレーヨン用処理剤(以下、「処理剤」という。)を具体化した第1実施形態を説明する。処理剤は、下記の脂肪酸誘導体、下記の脂肪酸及び油脂から選ばれる少なくとも一つ、並びに酸化防止剤を含有する。脂肪酸誘導体は、炭素数12以上24以下の脂肪酸1モルに対しエチレンオキサイドを1モル以上30モル以下の割合で付加させた化合物、及びエチレングリコールを4モル以上50モル以下重合させた化合物1モルと炭素数12以上24以下の脂肪酸1モル以上2モル以下とのエステル化合物、から選ばれる少なくとも一つである。脂肪酸は、炭素数12以上24以下の脂肪酸である。油脂は、植物油、動物油、及びこれらの硬化油から選ばれる少なくとも一つである。処理剤はさらに、必要に応じて、潤滑剤、及び/又はアニオン界面活性剤を含有してもよい。 (First embodiment)
Hereinafter, a first embodiment of the viscose rayon treatment agent (hereinafter referred to as "treatment agent") of the present invention will be described. The processing agent contains the following fatty acid derivatives, at least one selected from the following fatty acids and fats and oils, and an antioxidant. Fatty acid derivatives include compounds in which ethylene oxide is added at a ratio of 1 mol to 30 mol to 1 mol of fatty acids having 12 to 24 carbon atoms, and 1 mol of compounds in which 4 mol to 50 mol of ethylene glycol is polymerized. It is at least one selected from ester compounds with 1 mol to 2 mol of fatty acids having 12 to 24 carbon atoms. The fatty acid is a fatty acid having 12 or more and 24 or less carbon atoms. The oil is at least one selected from vegetable oils, animal oils, and hydrogenated oils thereof. The processing agent may further contain a lubricant and/or an anionic surfactant, if necessary.
<脂肪酸誘導体(A)について>
本実施形態の処理剤に供する脂肪酸誘導体(A)は、炭素数12以上24以下の脂肪酸1モルに対しエチレンオキサイドを1モル以上30モル以下の割合で付加させた化合物、及びエチレングリコールを4モル以上50モル以下重合させた化合物1モルと炭素数12以上24以下の脂肪酸1モル以上2モル以下とのエステル化合物、から選ばれる少なくとも一つである。 <About fatty acid derivative (A)>
The fatty acid derivative (A) used in the treatment agent of this embodiment is a compound to which ethylene oxide is added at a ratio of 1 mol to 30 mol to 1 mol of a fatty acid having 12 to 24 carbon atoms, and 4 mol of ethylene glycol. It is at least one selected from ester compounds of 1 mol or more of a polymerized compound of 50 mol or less and 1 mol or more and 2 mol or less of a fatty acid having 12 or more and 24 or less carbon atoms.
本実施形態の処理剤に供する脂肪酸誘導体(A)は、炭素数12以上24以下の脂肪酸1モルに対しエチレンオキサイドを1モル以上30モル以下の割合で付加させた化合物、及びエチレングリコールを4モル以上50モル以下重合させた化合物1モルと炭素数12以上24以下の脂肪酸1モル以上2モル以下とのエステル化合物、から選ばれる少なくとも一つである。 <About fatty acid derivative (A)>
The fatty acid derivative (A) used in the treatment agent of this embodiment is a compound to which ethylene oxide is added at a ratio of 1 mol to 30 mol to 1 mol of a fatty acid having 12 to 24 carbon atoms, and 4 mol of ethylene glycol. It is at least one selected from ester compounds of 1 mol or more of a polymerized compound of 50 mol or less and 1 mol or more and 2 mol or less of a fatty acid having 12 or more and 24 or less carbon atoms.
脂肪酸誘導体(A)の原料となる脂肪酸としては、公知のものを適宜採用でき、飽和脂肪酸であっても、不飽和脂肪酸であってもよい。また、直鎖状のものであっても、分岐鎖構造を有するものであってもよい。脂肪酸の炭素数は、12以上24以下、好ましくは12以上22以下である。上記の上限及び下限を任意に組み合わせた範囲も想定される。
As the fatty acid to be used as a raw material for the fatty acid derivative (A), any known fatty acid can be used as appropriate, and it may be a saturated fatty acid or an unsaturated fatty acid. Furthermore, it may be linear or may have a branched structure. The number of carbon atoms in the fatty acid is 12 or more and 24 or less, preferably 12 or more and 22 or less. Ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
エチレンオキサイドの付加モル数は、1モル以上30モル以下、好ましくは2モル以上25モル以下である。上記の上限及び下限を任意に組み合わせた範囲も想定される。なお、エチレンオキサイドの付加モル数は、原料である脂肪酸1モルに対するエチレンオキサイドのモル数を示す。
The number of moles of ethylene oxide added is 1 mole or more and 30 moles or less, preferably 2 moles or more and 25 moles or less. Ranges in which the above upper and lower limits are arbitrarily combined are also envisioned. Note that the number of moles of ethylene oxide added indicates the number of moles of ethylene oxide per mole of fatty acid as a raw material.
上記脂肪酸誘導体(A)の具体例としては、(1)オレイン酸1モルに対しエチレンオキサイドを20モル付加させた化合物、オレイン酸1モルに対しエチレンオキサイドを10モル付加させた化合物、オレイン酸1モルに対しエチレンオキサイドを30モル付加させた化合物、ステアリン酸1モルに対しエチレンオキサイドを5モル付加させた化合物、ステアリン酸1モルに対しエチレンオキサイドを10モル付加させた化合物、ラウリン酸1モルに対しエチレンオキサイドを10モル付加させた化合物等の飽和又は不飽和脂肪酸にエチレンオキサイドを付加反応させて得られるポリオキシエチレンアルキル(又はアルキレン)エステル、(2)エチレングリコールを9モル重合させた化合物1モルとオレイン酸1モルとのエステル化合物、エチレングリコールを14モル重合させた化合物1モルとオレイン酸2モルとのエステル化合物、エチレングリコールを23モル重合させた化合物1モルとステアリン酸1モルとのエステル化合物、エチレングリコールを9モル重合させた化合物1モルとラウリン酸2モルとのエステル化合物、エチレングリコールを23モル重合させた化合物1モルとステアリン酸2モルとのエステル化合物等の飽和又は不飽和脂肪酸にポリエチレングリコールを付加反応させて得られるポリエチレングリコールアルキル(又はアルキレン)エステル、(3)ひまし油1モルに対してエチレンオキサイドを30モル付加させた化合物、硬化ひまし油1モルに対してエチレンオキサイドを10モル付加させた化合物、ヤシ脂肪酸1モルに対しエチレンオキサイドを10モル付加させた化合物等の天然由来の脂肪酸にエチレンオキサイドを付加反応させて得られるポリオキシエチレンの油脂由来脂肪酸のエステル等が挙げられる。
Specific examples of the fatty acid derivatives (A) include (1) a compound in which 20 moles of ethylene oxide is added to 1 mole of oleic acid; a compound in which 10 moles of ethylene oxide is added to 1 mole of oleic acid; A compound with 30 moles of ethylene oxide added to 1 mole of stearic acid, a compound with 5 moles of ethylene oxide added to 1 mole of stearic acid, a compound with 10 moles of ethylene oxide added to 1 mole of stearic acid, a compound with 1 mole of ethylene oxide added to 1 mole of stearic acid. On the other hand, polyoxyethylene alkyl (or alkylene) ester obtained by adding ethylene oxide to a saturated or unsaturated fatty acid such as a compound to which 10 moles of ethylene oxide has been added, (2) Compound 1 obtained by polymerizing 9 moles of ethylene glycol An ester compound of 1 mole of oleic acid and 1 mole of oleic acid, an ester compound of 1 mole of a compound obtained by polymerizing 14 moles of ethylene glycol and 2 moles of oleic acid, an ester compound of 1 mole of a compound obtained by polymerizing 23 moles of ethylene glycol and 1 mole of stearic acid. Saturated or unsaturated ester compounds, ester compounds of 1 mole of a compound obtained by polymerizing 9 moles of ethylene glycol and 2 moles of lauric acid, ester compounds of 1 mole of a compound obtained by polymerizing 23 moles of ethylene glycol and 2 moles of stearic acid, etc. Polyethylene glycol alkyl (or alkylene) ester obtained by addition reaction of polyethylene glycol to fatty acid, (3) compound in which 30 moles of ethylene oxide is added to 1 mole of castor oil, 10 moles of ethylene oxide to 1 mole of hydrogenated castor oil. Examples include esters of oil-derived fatty acids of polyoxyethylene obtained by addition reaction of ethylene oxide to naturally occurring fatty acids, such as compounds with molar addition of 10 moles of ethylene oxide per 1 mole of coconut fatty acid. .
脂肪酸誘導体(A)は、1種の脂肪酸誘導体を単独で使用してもよく、2種以上の脂肪酸誘導体を組み合わせて使用してもよい。
処理剤中において、脂肪酸誘導体(A)の含有割合の下限は、好ましくは30質量%以上、より好ましくは40質量%以上である。また、かかる脂肪酸誘導体(A)の含有割合の上限は、好ましくは95質量%以下、より好ましくは92質量%以下である。かかる含有割合の範囲に規定することにより、本発明の効果をより向上できる。本実施形態の一態様において、処理剤中の脂肪酸誘導体(A)の含有量は、例えば、40質量%以上、60質量%以上、69質量%以上、70質量%以上、72質量%以上、75質量%以上、80質量%以上、82質量%以上、84質量%以上、86質量%以上、87質量%以上、又は90.8質量%以上である。同じく処理剤中の脂肪酸誘導体(A)の含有量はまた、例えば、92質量%以下、90.8質量%以下、87質量%以下、86質量%以下、84質量%以下、82質量%以下、80質量%以下、75質量%以下、72質量%以下、70質量%以下、69質量%以下、又は60質量%以下である。なお、上記の上限及び下限を任意に組み合わせた範囲も想定される。 As the fatty acid derivative (A), one type of fatty acid derivative may be used alone, or two or more types of fatty acid derivatives may be used in combination.
In the processing agent, the lower limit of the content of the fatty acid derivative (A) is preferably 30% by mass or more, more preferably 40% by mass or more. Further, the upper limit of the content of the fatty acid derivative (A) is preferably 95% by mass or less, more preferably 92% by mass or less. By specifying the content within this range, the effects of the present invention can be further improved. In one aspect of the present embodiment, the content of the fatty acid derivative (A) in the processing agent is, for example, 40% by mass or more, 60% by mass or more, 69% by mass or more, 70% by mass or more, 72% by mass or more, 75% by mass or more, It is at least 80% by mass, at least 82% by mass, at least 84% by mass, at least 86% by mass, at least 87% by mass, or at least 90.8% by mass. Similarly, the content of the fatty acid derivative (A) in the treatment agent is, for example, 92% by mass or less, 90.8% by mass or less, 87% by mass or less, 86% by mass or less, 84% by mass or less, 82% by mass or less, It is 80% by mass or less, 75% by mass or less, 72% by mass or less, 70% by mass or less, 69% by mass or less, or 60% by mass or less. In addition, ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
処理剤中において、脂肪酸誘導体(A)の含有割合の下限は、好ましくは30質量%以上、より好ましくは40質量%以上である。また、かかる脂肪酸誘導体(A)の含有割合の上限は、好ましくは95質量%以下、より好ましくは92質量%以下である。かかる含有割合の範囲に規定することにより、本発明の効果をより向上できる。本実施形態の一態様において、処理剤中の脂肪酸誘導体(A)の含有量は、例えば、40質量%以上、60質量%以上、69質量%以上、70質量%以上、72質量%以上、75質量%以上、80質量%以上、82質量%以上、84質量%以上、86質量%以上、87質量%以上、又は90.8質量%以上である。同じく処理剤中の脂肪酸誘導体(A)の含有量はまた、例えば、92質量%以下、90.8質量%以下、87質量%以下、86質量%以下、84質量%以下、82質量%以下、80質量%以下、75質量%以下、72質量%以下、70質量%以下、69質量%以下、又は60質量%以下である。なお、上記の上限及び下限を任意に組み合わせた範囲も想定される。 As the fatty acid derivative (A), one type of fatty acid derivative may be used alone, or two or more types of fatty acid derivatives may be used in combination.
In the processing agent, the lower limit of the content of the fatty acid derivative (A) is preferably 30% by mass or more, more preferably 40% by mass or more. Further, the upper limit of the content of the fatty acid derivative (A) is preferably 95% by mass or less, more preferably 92% by mass or less. By specifying the content within this range, the effects of the present invention can be further improved. In one aspect of the present embodiment, the content of the fatty acid derivative (A) in the processing agent is, for example, 40% by mass or more, 60% by mass or more, 69% by mass or more, 70% by mass or more, 72% by mass or more, 75% by mass or more, It is at least 80% by mass, at least 82% by mass, at least 84% by mass, at least 86% by mass, at least 87% by mass, or at least 90.8% by mass. Similarly, the content of the fatty acid derivative (A) in the treatment agent is, for example, 92% by mass or less, 90.8% by mass or less, 87% by mass or less, 86% by mass or less, 84% by mass or less, 82% by mass or less, It is 80% by mass or less, 75% by mass or less, 72% by mass or less, 70% by mass or less, 69% by mass or less, or 60% by mass or less. In addition, ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
<脂肪酸(B1)及び油脂(B2)について>
本実施形態の処理剤に供する脂肪酸(B1)は、炭素数12以上24以下の脂肪酸である。炭素数12以上24以下の脂肪酸は、公知のものを適宜採用できる。飽和脂肪酸であっても、不飽和脂肪酸であってもよい。また、直鎖状のものであっても、分岐鎖構造を有するものであってもよい。脂肪酸(B1)の炭素数は、12以上24以下、好ましくは12以上22以下である。上記の上限及び下限を任意に組み合わせた範囲も想定される。脂肪酸(B1)の具体例としては、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オレイン酸、リノール酸、リノレン酸、アラキジン酸、ベヘニン酸、リグノセリン酸、ヤシ脂肪酸等が挙げられる。 <About fatty acids (B1) and fats and oils (B2)>
The fatty acid (B1) used in the treatment agent of this embodiment is a fatty acid having 12 or more and 24 or less carbon atoms. As the fatty acid having 12 or more carbon atoms and 24 or less carbon atoms, known fatty acids can be used as appropriate. It may be a saturated fatty acid or an unsaturated fatty acid. Furthermore, it may be linear or may have a branched structure. The number of carbon atoms in the fatty acid (B1) is 12 or more and 24 or less, preferably 12 or more and 22 or less. Ranges in which the above upper and lower limits are arbitrarily combined are also envisioned. Specific examples of the fatty acid (B1) include lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, linoleic acid, linolenic acid, arachidic acid, behenic acid, lignoceric acid, coconut fatty acid, and the like.
本実施形態の処理剤に供する脂肪酸(B1)は、炭素数12以上24以下の脂肪酸である。炭素数12以上24以下の脂肪酸は、公知のものを適宜採用できる。飽和脂肪酸であっても、不飽和脂肪酸であってもよい。また、直鎖状のものであっても、分岐鎖構造を有するものであってもよい。脂肪酸(B1)の炭素数は、12以上24以下、好ましくは12以上22以下である。上記の上限及び下限を任意に組み合わせた範囲も想定される。脂肪酸(B1)の具体例としては、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オレイン酸、リノール酸、リノレン酸、アラキジン酸、ベヘニン酸、リグノセリン酸、ヤシ脂肪酸等が挙げられる。 <About fatty acids (B1) and fats and oils (B2)>
The fatty acid (B1) used in the treatment agent of this embodiment is a fatty acid having 12 or more and 24 or less carbon atoms. As the fatty acid having 12 or more carbon atoms and 24 or less carbon atoms, known fatty acids can be used as appropriate. It may be a saturated fatty acid or an unsaturated fatty acid. Furthermore, it may be linear or may have a branched structure. The number of carbon atoms in the fatty acid (B1) is 12 or more and 24 or less, preferably 12 or more and 22 or less. Ranges in which the above upper and lower limits are arbitrarily combined are also envisioned. Specific examples of the fatty acid (B1) include lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, linoleic acid, linolenic acid, arachidic acid, behenic acid, lignoceric acid, coconut fatty acid, and the like.
本実施形態の処理剤に供する油脂(B2)は、植物油、動物油、及びこれらの硬化油から選ばれる少なくとも一つである。油脂(B2)の具体例としては、ひまし油、ごま油、トール油、パーム油、パーム核油、ヤシ油、菜種油、豚脂、牛脂、鯨油等、これらの硬化油、例えば、ひまし硬化油、パーム硬化油等が挙げられる。
The fat (B2) used in the treatment agent of this embodiment is at least one selected from vegetable oils, animal oils, and hydrogenated oils thereof. Specific examples of fats and oils (B2) include castor oil, sesame oil, tall oil, palm oil, palm kernel oil, coconut oil, rapeseed oil, lard, beef tallow, whale oil, etc. These hydrogenated oils, such as hydrogenated castor oil, palm Examples include hydrogenated oil.
脂肪酸(B1)及び油脂(B2)は、1種の脂肪酸及び/又は油脂を単独で使用してもよく、2種以上の脂肪酸及び/又は油脂を組み合わせて使用してもよい。
処理剤中において、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つの含有割合の下限は、好ましくは0.01質量%以上、より好ましくは0.05質量%以上である。かかる含有割合の範囲に規定することにより、脱落起泡の低減効果をより向上できる。また、かかる成分の含有割合の上限は、好ましくは15質量%以下、より好ましくは10質量%以下である。かかる含有割合の範囲に規定することにより、処理剤の乳化安定性をより向上できる。本実施形態の一態様において、処理剤中の脂肪酸(B1)及び油脂(B2)の含有量の合計は、例えば、0.05質量%以上、0.5質量%以上、1質量%以上、3質量%以上、4質量%以上、5質量%以上、6質量%以上、7質量%以上、又は9質量%以上である。同じく処理剤中の脂肪酸(B1)及び油脂(B2)の含有量の合計はまた、例えば、10質量%以下、9質量%以下、7質量%以下、6質量%以下、5質量%以下、4質量%以下、3質量%以下、1質量%以下、又は0.5質量%以下である。なお、上記の上限及び下限を任意に組み合わせた範囲も想定される。 As the fatty acid (B1) and the fat or oil (B2), one type of fatty acid and/or fat may be used alone, or two or more types of fatty acid and/or fat may be used in combination.
In the processing agent, the lower limit of the content of at least one selected from fatty acids (B1) and fats and oils (B2) is preferably 0.01% by mass or more, more preferably 0.05% by mass or more. By specifying the content within this range, the effect of reducing foaming caused by shedding can be further improved. Further, the upper limit of the content ratio of such components is preferably 15% by mass or less, more preferably 10% by mass or less. By defining the content within this range, the emulsion stability of the processing agent can be further improved. In one aspect of the present embodiment, the total content of fatty acids (B1) and fats and oils (B2) in the processing agent is, for example, 0.05% by mass or more, 0.5% by mass or more, 1% by mass or more, 3% by mass or more. It is at least 4% by mass, at least 5% by mass, at least 6% by mass, at least 7% by mass, or at least 9% by mass. Likewise, the total content of fatty acids (B1) and fats and oils (B2) in the processing agent is, for example, 10% by mass or less, 9% by mass or less, 7% by mass or less, 6% by mass or less, 5% by mass or less, 4% by mass or less. It is not more than 3% by mass, not more than 1% by mass, or not more than 0.5% by mass. In addition, ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
処理剤中において、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つの含有割合の下限は、好ましくは0.01質量%以上、より好ましくは0.05質量%以上である。かかる含有割合の範囲に規定することにより、脱落起泡の低減効果をより向上できる。また、かかる成分の含有割合の上限は、好ましくは15質量%以下、より好ましくは10質量%以下である。かかる含有割合の範囲に規定することにより、処理剤の乳化安定性をより向上できる。本実施形態の一態様において、処理剤中の脂肪酸(B1)及び油脂(B2)の含有量の合計は、例えば、0.05質量%以上、0.5質量%以上、1質量%以上、3質量%以上、4質量%以上、5質量%以上、6質量%以上、7質量%以上、又は9質量%以上である。同じく処理剤中の脂肪酸(B1)及び油脂(B2)の含有量の合計はまた、例えば、10質量%以下、9質量%以下、7質量%以下、6質量%以下、5質量%以下、4質量%以下、3質量%以下、1質量%以下、又は0.5質量%以下である。なお、上記の上限及び下限を任意に組み合わせた範囲も想定される。 As the fatty acid (B1) and the fat or oil (B2), one type of fatty acid and/or fat may be used alone, or two or more types of fatty acid and/or fat may be used in combination.
In the processing agent, the lower limit of the content of at least one selected from fatty acids (B1) and fats and oils (B2) is preferably 0.01% by mass or more, more preferably 0.05% by mass or more. By specifying the content within this range, the effect of reducing foaming caused by shedding can be further improved. Further, the upper limit of the content ratio of such components is preferably 15% by mass or less, more preferably 10% by mass or less. By defining the content within this range, the emulsion stability of the processing agent can be further improved. In one aspect of the present embodiment, the total content of fatty acids (B1) and fats and oils (B2) in the processing agent is, for example, 0.05% by mass or more, 0.5% by mass or more, 1% by mass or more, 3% by mass or more. It is at least 4% by mass, at least 5% by mass, at least 6% by mass, at least 7% by mass, or at least 9% by mass. Likewise, the total content of fatty acids (B1) and fats and oils (B2) in the processing agent is, for example, 10% by mass or less, 9% by mass or less, 7% by mass or less, 6% by mass or less, 5% by mass or less, 4% by mass or less. It is not more than 3% by mass, not more than 1% by mass, or not more than 0.5% by mass. In addition, ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
<酸化防止剤(C)について>
本実施形態の処理剤に供する酸化防止剤(C)としては、公知のものを適宜採用できる。酸化防止剤(C)の具体例としては、(1)1,3,5-トリス(4-t-ブチル-3-ヒドロキシ-2,6-ジメチルベンジル)ー1,3,5ートリアジンー2,4,6-(1H,3H,5H)-トリオン、1,3,5-トリス(3′,5′-ジ-t-ブチル-4-ヒドロキシベンジル)イソシアヌル酸、1,3,5-トリス(4-t-ブチル-3-ヒドロキシ-2,6-ジメチルベンジル)イソシアヌル酸、1,3,5-トリメチル-2,4,6-トリス(3,5-ジ-t-ブチル-4-ヒドロキシベンジル)ベンゼン、2,2′-メチレン-ビス(4-メチル-6-t-ブチルフェノール)、1,1,3-トリス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニ)ブタン、ペンタエリトリトール=テトラキス[3-(3′,5′-ジ-t-ブチル-4′-ヒドロキシフェニル)プロピオナート]等のフェノール系酸化防止剤、(2)4,4′-チオビス-(6-t-ブチル-3-メチルフェノール)、ジラウリル-3,3′-チオジプロピオナート、2,2-ビス({[3-(ドデシルチオ)プロピオニル]オキシ}メチル)-1,3-プロパンジイル=ビス[3-(ドデシルチオ)プロピオナート]、ジトリデカン-1-イル=3,3′-スルファンジイルジプロパノアート等のチオエーテル系酸化防止剤、(3)3,9-ビス(2,6-ジ-t-ブチル-4-メチルフェノキシ)-2,4,8,10-テトラオキサ-3,9-ジホスファスピロ[5.5]ウンデカン、トリス(ミックスド、モノ及びジノニルフェニル)ホスファイト、トリス(2,3-ジ-t-ブチルフェニル)ホスファイト、4,4′-ブチリデン-ビス(3-メチル-6-t-ブチルフェニル-ジ-トリデシル)ホスファイト、1,1,3-トリス(2-メチル-4-ジ-トリデシルホスファイト-5-t-ブチルフェニル)ブタン、トリス(2,4-ジ-t-ブチルフェニル)ホスファイト、ビス(2,4-ジ-t-ブチルフェニル)ペンタエリスリトール-ジ-ホスファイト、テトラキス(2,4-ジ-t-ブチルフェニル)-4,4′-ビフェニレンフォスファナイト、ビス(2,6-ジ-t-ブチル-4-メチルフェニル)ペンタエリストール-ジ-ホスファイト、テトラキス(2,4-ジ-t-ブチルフェニル)4,4′-ビフェニレンジホスフォナイト、テトラトリデシル-4,4′-ブチリデン-ビス-(2-t-ブチル-5-メチルフェノール)ジホスファイト、トリフェニルホスファイト、ジフェニルデシルホスファイト、トリデシルホスファイト、トリオクチルホスファイト、トリドデシルホスファイト、トリオクタデシルホスファイト、トリノニルフェニルホスファイト、トリドデシルトリチオホスファイト、オクチルジフェニルホスファイト等のリン系酸化防止剤等が挙げられる。 <About antioxidant (C)>
As the antioxidant (C) used in the treatment agent of this embodiment, any known antioxidant can be used as appropriate. Specific examples of the antioxidant (C) include (1) 1,3,5-tris(4-t-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4 , 6-(1H,3H,5H)-trione, 1,3,5-tris(3',5'-di-t-butyl-4-hydroxybenzyl)isocyanuric acid, 1,3,5-tris(4 -t-butyl-3-hydroxy-2,6-dimethylbenzyl)isocyanuric acid, 1,3,5-trimethyl-2,4,6-tris(3,5-di-t-butyl-4-hydroxybenzyl) Benzene, 2,2'-methylene-bis(4-methyl-6-t-butylphenol), 1,1,3-tris(2-methyl-4-hydroxy-5-t-butylpheny)butane, pentaerythritol tetrakis Phenolic antioxidants such as [3-(3',5'-di-t-butyl-4'-hydroxyphenyl)propionate], (2) 4,4'-thiobis-(6-t-butyl-3) -methylphenol), dilauryl-3,3'-thiodipropionate, 2,2-bis({[3-(dodecylthio)propionyl]oxy}methyl)-1,3-propanediyl bis[3-(dodecylthio) ) propionate], thioether antioxidants such as ditridecane-1-yl 3,3'-sulfanediyl dipropanoate, (3) 3,9-bis(2,6-di-t-butyl-4- methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, tris(mixed, mono and dinonylphenyl)phosphite, tris(2,3-di-t- butylphenyl) phosphite, 4,4'-butylidene-bis(3-methyl-6-t-butylphenyl-di-tridecyl) phosphite, 1,1,3-tris(2-methyl-4-di-tridecyl) phosphite, Decylphosphite-5-t-butylphenyl)butane, tris(2,4-di-t-butylphenyl)phosphite, bis(2,4-di-t-butylphenyl)pentaerythritol-di-phosphite, Tetrakis(2,4-di-t-butylphenyl)-4,4'-biphenylenephosphanite, bis(2,6-di-t-butyl-4-methylphenyl)pentaerythritol-di-phosphite, Tetrakis(2,4-di-t-butylphenyl) 4,4'-biphenylene diphosphonite, Tetratridecyl-4,4'-butylidene-bis-(2-t-butyl-5-methylphenol) diphosphite , triphenyl phosphite, diphenyldecyl phosphite, tridecyl phosphite, trioctyl phosphite, tridodecyl phosphite, triotadecyl phosphite, trinonylphenyl phosphite, tridodecyl trithiophosphite, octyldiphenyl phosphite, etc. Examples include antioxidants.
本実施形態の処理剤に供する酸化防止剤(C)としては、公知のものを適宜採用できる。酸化防止剤(C)の具体例としては、(1)1,3,5-トリス(4-t-ブチル-3-ヒドロキシ-2,6-ジメチルベンジル)ー1,3,5ートリアジンー2,4,6-(1H,3H,5H)-トリオン、1,3,5-トリス(3′,5′-ジ-t-ブチル-4-ヒドロキシベンジル)イソシアヌル酸、1,3,5-トリス(4-t-ブチル-3-ヒドロキシ-2,6-ジメチルベンジル)イソシアヌル酸、1,3,5-トリメチル-2,4,6-トリス(3,5-ジ-t-ブチル-4-ヒドロキシベンジル)ベンゼン、2,2′-メチレン-ビス(4-メチル-6-t-ブチルフェノール)、1,1,3-トリス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニ)ブタン、ペンタエリトリトール=テトラキス[3-(3′,5′-ジ-t-ブチル-4′-ヒドロキシフェニル)プロピオナート]等のフェノール系酸化防止剤、(2)4,4′-チオビス-(6-t-ブチル-3-メチルフェノール)、ジラウリル-3,3′-チオジプロピオナート、2,2-ビス({[3-(ドデシルチオ)プロピオニル]オキシ}メチル)-1,3-プロパンジイル=ビス[3-(ドデシルチオ)プロピオナート]、ジトリデカン-1-イル=3,3′-スルファンジイルジプロパノアート等のチオエーテル系酸化防止剤、(3)3,9-ビス(2,6-ジ-t-ブチル-4-メチルフェノキシ)-2,4,8,10-テトラオキサ-3,9-ジホスファスピロ[5.5]ウンデカン、トリス(ミックスド、モノ及びジノニルフェニル)ホスファイト、トリス(2,3-ジ-t-ブチルフェニル)ホスファイト、4,4′-ブチリデン-ビス(3-メチル-6-t-ブチルフェニル-ジ-トリデシル)ホスファイト、1,1,3-トリス(2-メチル-4-ジ-トリデシルホスファイト-5-t-ブチルフェニル)ブタン、トリス(2,4-ジ-t-ブチルフェニル)ホスファイト、ビス(2,4-ジ-t-ブチルフェニル)ペンタエリスリトール-ジ-ホスファイト、テトラキス(2,4-ジ-t-ブチルフェニル)-4,4′-ビフェニレンフォスファナイト、ビス(2,6-ジ-t-ブチル-4-メチルフェニル)ペンタエリストール-ジ-ホスファイト、テトラキス(2,4-ジ-t-ブチルフェニル)4,4′-ビフェニレンジホスフォナイト、テトラトリデシル-4,4′-ブチリデン-ビス-(2-t-ブチル-5-メチルフェノール)ジホスファイト、トリフェニルホスファイト、ジフェニルデシルホスファイト、トリデシルホスファイト、トリオクチルホスファイト、トリドデシルホスファイト、トリオクタデシルホスファイト、トリノニルフェニルホスファイト、トリドデシルトリチオホスファイト、オクチルジフェニルホスファイト等のリン系酸化防止剤等が挙げられる。 <About antioxidant (C)>
As the antioxidant (C) used in the treatment agent of this embodiment, any known antioxidant can be used as appropriate. Specific examples of the antioxidant (C) include (1) 1,3,5-tris(4-t-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4 , 6-(1H,3H,5H)-trione, 1,3,5-tris(3',5'-di-t-butyl-4-hydroxybenzyl)isocyanuric acid, 1,3,5-tris(4 -t-butyl-3-hydroxy-2,6-dimethylbenzyl)isocyanuric acid, 1,3,5-trimethyl-2,4,6-tris(3,5-di-t-butyl-4-hydroxybenzyl) Benzene, 2,2'-methylene-bis(4-methyl-6-t-butylphenol), 1,1,3-tris(2-methyl-4-hydroxy-5-t-butylpheny)butane, pentaerythritol tetrakis Phenolic antioxidants such as [3-(3',5'-di-t-butyl-4'-hydroxyphenyl)propionate], (2) 4,4'-thiobis-(6-t-butyl-3) -methylphenol), dilauryl-3,3'-thiodipropionate, 2,2-bis({[3-(dodecylthio)propionyl]oxy}methyl)-1,3-propanediyl bis[3-(dodecylthio) ) propionate], thioether antioxidants such as ditridecane-1-yl 3,3'-sulfanediyl dipropanoate, (3) 3,9-bis(2,6-di-t-butyl-4- methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, tris(mixed, mono and dinonylphenyl)phosphite, tris(2,3-di-t- butylphenyl) phosphite, 4,4'-butylidene-bis(3-methyl-6-t-butylphenyl-di-tridecyl) phosphite, 1,1,3-tris(2-methyl-4-di-tridecyl) phosphite, Decylphosphite-5-t-butylphenyl)butane, tris(2,4-di-t-butylphenyl)phosphite, bis(2,4-di-t-butylphenyl)pentaerythritol-di-phosphite, Tetrakis(2,4-di-t-butylphenyl)-4,4'-biphenylenephosphanite, bis(2,6-di-t-butyl-4-methylphenyl)pentaerythritol-di-phosphite, Tetrakis(2,4-di-t-butylphenyl) 4,4'-biphenylene diphosphonite, Tetratridecyl-4,4'-butylidene-bis-(2-t-butyl-5-methylphenol) diphosphite , triphenyl phosphite, diphenyldecyl phosphite, tridecyl phosphite, trioctyl phosphite, tridodecyl phosphite, triotadecyl phosphite, trinonylphenyl phosphite, tridodecyl trithiophosphite, octyldiphenyl phosphite, etc. Examples include antioxidants.
酸化防止剤(C)は、1種の酸化防止剤を単独で使用してもよく、2種以上の酸化防止剤を組み合わせて使用してもよい。1種の酸化防止剤を単独で使用する場合、フェノール系酸化防止剤、又はチオエーテル系酸化防止剤を使用することが好ましい。かかる構成の場合、本発明の効果、特に処理剤を付着させた繊維の臭気の低減の効果をより向上できる。2種以上の酸化防止剤を組み合わせて使用する場合、フェノール系酸化防止剤及びチオエーテル系酸化防止剤を併用することが好ましい。かかる構成の場合、臭気の低減の効果をさらに向上できる。
As the antioxidant (C), one type of antioxidant may be used alone, or two or more types of antioxidants may be used in combination. When using one kind of antioxidant alone, it is preferable to use a phenolic antioxidant or a thioether antioxidant. In the case of such a configuration, the effects of the present invention, particularly the effect of reducing odor of the fibers to which the treatment agent is attached, can be further improved. When using two or more kinds of antioxidants in combination, it is preferable to use a phenolic antioxidant and a thioether antioxidant in combination. In the case of such a configuration, the odor reduction effect can be further improved.
本実施形態の処理剤は、処理剤中の上述した脂肪酸誘導体(A)と、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つと、酸化防止剤(C)との含有割合に特に制限はない。上述した脂肪酸誘導体(A)、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つ、並びに酸化防止剤(C)の含有割合の合計を100質量部とすると、脂肪酸誘導体(A)を80質量部以上99.89質量部以下、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つを0.01質量部以上10質量部以下、並びに酸化防止剤(C)を0.1質量部以上10質量部以下の割合で含有してなることが好ましい。かかる構成の場合、本発明の効果をより向上できる。
The processing agent of the present embodiment is particularly limited in the content ratio of the above-mentioned fatty acid derivative (A), at least one selected from fatty acids (B1) and fats and oils (B2), and the antioxidant (C) in the processing agent. There isn't. When the total content of the fatty acid derivative (A), at least one selected from fatty acids (B1) and fats and oils (B2), and the antioxidant (C) mentioned above is 100 parts by mass, the fatty acid derivative (A) is 80 parts by mass. 0.01 parts by mass to 10 parts by mass of at least one selected from fatty acids (B1) and fats and oils (B2), and 0.1 parts by mass of antioxidant (C) It is preferable that the content be greater than or equal to 10 parts by mass or less. In the case of such a configuration, the effects of the present invention can be further improved.
処理剤中において、酸化防止剤(C)の含有割合の下限は、好ましくは0.1質量%以上、より好ましくは0.15質量%以上である。かかる含有割合の範囲に規定することにより、特に処理剤を付着させた繊維の臭気の低減の効果をより向上できる。また、かかる酸化防止剤(C)の含有割合の上限は、好ましくは15質量%以下、より好ましくは10質量%以下である。かかる含有割合の範囲に規定することにより、処理剤の乳化安定性をより向上できる。本実施形態の一態様において、処理剤中の酸化防止剤(C)の含有量は、例えば、0.15質量%以上、1質量%以上、2質量%以上、3質量%以上、4質量%以上、5質量%以上、7質量%以上、9質量%以上、又は9.5質量%以上である。同じく処理剤中の酸化防止剤(C)の含有量はまた、例えば、10質量%以下、9.5質量%以下、9質量%以下、7質量%以下、5質量%以下、4質量%以下、3質量%以下、2質量%以下、又は1質量%以下である。なお、上記の上限及び下限を任意に組み合わせた範囲も想定される。
In the treatment agent, the lower limit of the content of the antioxidant (C) is preferably 0.1% by mass or more, more preferably 0.15% by mass or more. By specifying the content within such a range, the effect of reducing the odor of the fibers to which the treatment agent is attached can be particularly improved. Further, the upper limit of the content of the antioxidant (C) is preferably 15% by mass or less, more preferably 10% by mass or less. By defining the content within this range, the emulsion stability of the processing agent can be further improved. In one aspect of the present embodiment, the content of the antioxidant (C) in the treatment agent is, for example, 0.15% by mass or more, 1% by mass or more, 2% by mass or more, 3% by mass or more, 4% by mass. The content is 5% by mass or more, 7% by mass or more, 9% by mass or more, or 9.5% by mass or more. Similarly, the content of the antioxidant (C) in the treatment agent is, for example, 10% by mass or less, 9.5% by mass or less, 9% by mass or less, 7% by mass or less, 5% by mass or less, 4% by mass or less. , 3% by mass or less, 2% by mass or less, or 1% by mass or less. In addition, ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
<潤滑剤(D)について>
本実施形態の処理剤(D)は、更に炭化水素化合物、エステル化合物(上記脂肪酸誘導体(A)及び上記油脂(B2)を除く)、及びシリコーンから選ばれる少なくとも一つの潤滑剤を含有してもよい。この潤滑剤(D)を配合することにより、本発明の効果、特にカード通過性をより向上できる。 <About lubricant (D)>
The treatment agent (D) of the present embodiment may further contain at least one lubricant selected from hydrocarbon compounds, ester compounds (excluding the fatty acid derivatives (A) and oils and fats (B2)), and silicones. good. By blending this lubricant (D), the effects of the present invention, particularly the card passageability, can be further improved.
本実施形態の処理剤(D)は、更に炭化水素化合物、エステル化合物(上記脂肪酸誘導体(A)及び上記油脂(B2)を除く)、及びシリコーンから選ばれる少なくとも一つの潤滑剤を含有してもよい。この潤滑剤(D)を配合することにより、本発明の効果、特にカード通過性をより向上できる。 <About lubricant (D)>
The treatment agent (D) of the present embodiment may further contain at least one lubricant selected from hydrocarbon compounds, ester compounds (excluding the fatty acid derivatives (A) and oils and fats (B2)), and silicones. good. By blending this lubricant (D), the effects of the present invention, particularly the card passageability, can be further improved.
炭化水素化合物の具体例としては、鉱物油、パラフィンワックス等が挙げられる。
エステル化合物の具体例としては、ブチルステアラート、ステアリルステアラート等の脂肪族モノアルコールと脂肪族モノカルボン酸とのエステル化合物、グリセリンモノオレアート、グリセリントリオレアート、ソルビタンモノラウラート、ソルビタントリラウラート、ソルビタンモノオレアート、ソルビタントリオレアート、ソルビタンモノステアラート、ソルビタントリステアラート等の脂肪族多価アルコールと脂肪族モノカルボン酸とのエステル化合物等が挙げられる。なお、潤滑剤として使用するエステル化合物は、脂肪酸とアルコールを反応させて得られる化合物であって、上記脂肪酸誘導体(A)及び上記油脂(B2)を除いたものを言う。 Specific examples of hydrocarbon compounds include mineral oil, paraffin wax, and the like.
Specific examples of ester compounds include ester compounds of aliphatic monoalcohols and aliphatic monocarboxylic acids such as butyl stearate and stearyl stearate, glycerin monooleate, glycerin trioleate, sorbitan monolaurate, and sorbitan trilaurate. , sorbitan monooleate, sorbitan trioleate, sorbitan monostearate, sorbitan tristearate, and other ester compounds of aliphatic polyhydric alcohols and aliphatic monocarboxylic acids. The ester compound used as a lubricant is a compound obtained by reacting a fatty acid with an alcohol, excluding the fatty acid derivative (A) and the oil (B2).
エステル化合物の具体例としては、ブチルステアラート、ステアリルステアラート等の脂肪族モノアルコールと脂肪族モノカルボン酸とのエステル化合物、グリセリンモノオレアート、グリセリントリオレアート、ソルビタンモノラウラート、ソルビタントリラウラート、ソルビタンモノオレアート、ソルビタントリオレアート、ソルビタンモノステアラート、ソルビタントリステアラート等の脂肪族多価アルコールと脂肪族モノカルボン酸とのエステル化合物等が挙げられる。なお、潤滑剤として使用するエステル化合物は、脂肪酸とアルコールを反応させて得られる化合物であって、上記脂肪酸誘導体(A)及び上記油脂(B2)を除いたものを言う。 Specific examples of hydrocarbon compounds include mineral oil, paraffin wax, and the like.
Specific examples of ester compounds include ester compounds of aliphatic monoalcohols and aliphatic monocarboxylic acids such as butyl stearate and stearyl stearate, glycerin monooleate, glycerin trioleate, sorbitan monolaurate, and sorbitan trilaurate. , sorbitan monooleate, sorbitan trioleate, sorbitan monostearate, sorbitan tristearate, and other ester compounds of aliphatic polyhydric alcohols and aliphatic monocarboxylic acids. The ester compound used as a lubricant is a compound obtained by reacting a fatty acid with an alcohol, excluding the fatty acid derivative (A) and the oil (B2).
シリコーンの具体例としては、ジメチルシリコーン、アミノシリコーン、アミノ変性シリコーン、ポリオキシアルキレン変性シリコーン等が挙げられる。
潤滑剤(D)は、1種の潤滑剤を単独で使用してもよく、2種以上の潤滑剤を組み合わせて使用してもよい。 Specific examples of silicones include dimethyl silicone, amino silicone, amino-modified silicone, polyoxyalkylene-modified silicone, and the like.
As the lubricant (D), one type of lubricant may be used alone, or two or more types of lubricants may be used in combination.
潤滑剤(D)は、1種の潤滑剤を単独で使用してもよく、2種以上の潤滑剤を組み合わせて使用してもよい。 Specific examples of silicones include dimethyl silicone, amino silicone, amino-modified silicone, polyoxyalkylene-modified silicone, and the like.
As the lubricant (D), one type of lubricant may be used alone, or two or more types of lubricants may be used in combination.
本実施形態の処理剤は、処理剤中の上述した脂肪酸誘導体(A)と、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つと、酸化防止剤(C)と、潤滑剤(D)を含有する場合、これらの含有割合に特に制限はない。上述した脂肪酸誘導体(A)、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つ、酸化防止剤(C)、並びに潤滑剤(D)の含有割合の合計を100質量部とすると、脂肪酸誘導体(A)を60質量部以上98.89質量部以下、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つを0.01質量部以上10質量部以下、酸化防止剤(C)を0.1質量部以上10質量部以下、並びに潤滑剤(D)を1質量部以上20質量部以下の割合で含有してなることが好ましい。かかる構成の場合、本発明の効果をより向上できる。
The processing agent of this embodiment includes the above-mentioned fatty acid derivative (A) in the processing agent, at least one selected from fatty acids (B1) and fats and oils (B2), an antioxidant (C), and a lubricant (D). When containing, there is no particular restriction on the content ratio of these. When the total content of at least one selected from the fatty acid derivative (A), the fatty acid (B1), and the oil (B2), the antioxidant (C), and the lubricant (D) described above is 100 parts by mass, the fatty acid Derivative (A) from 60 parts by mass to 98.89 parts by mass, at least one selected from fatty acids (B1) and fats and oils (B2) from 0.01 parts by mass to 10 parts by mass, and antioxidant (C). Preferably, the lubricant (D) is contained in a proportion of 0.1 part by mass or more and 10 parts by mass or less, and a lubricant (D) in a proportion of 1 part by mass or more and 20 parts by mass or less. In the case of such a configuration, the effects of the present invention can be further improved.
処理剤中において、潤滑剤(D)の含有割合の下限は、好ましくは0.1質量%以上、より好ましくは1質量%以上である。かかる含有割合の範囲に規定することにより、特にカード通過性をより向上できる。また、かかる潤滑剤(D)の含有割合の上限は、好ましくは25質量%以下、より好ましくは20質量%以下である。かかる含有割合の範囲に規定することにより、処理剤の乳化安定性をより向上できる。本実施形態の一態様において、処理剤中の潤滑剤(D)の含有量は、例えば、1質量%以上、5質量%以上、9質量%以上、10質量%以上、又は15質量%以上である。同じく処理剤中の潤滑剤(D)の含有量はまた、例えば、20質量%以下、15質量%以下、10質量%以下、9質量%以下、又は5質量%以下である。なお、上記の上限及び下限を任意に組み合わせた範囲も想定される。
In the processing agent, the lower limit of the content of the lubricant (D) is preferably 0.1% by mass or more, more preferably 1% by mass or more. By specifying the content within such a range, it is possible to particularly improve card passage performance. Further, the upper limit of the content of the lubricant (D) is preferably 25% by mass or less, more preferably 20% by mass or less. By defining the content within this range, the emulsion stability of the processing agent can be further improved. In one aspect of the present embodiment, the content of the lubricant (D) in the treatment agent is, for example, 1% by mass or more, 5% by mass or more, 9% by mass or more, 10% by mass or more, or 15% by mass or more. be. Similarly, the content of the lubricant (D) in the treatment agent is also, for example, 20% by mass or less, 15% by mass or less, 10% by mass or less, 9% by mass or less, or 5% by mass or less. In addition, ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
<アニオン界面活性剤(E)について>
本実施形態の処理剤は、更にアニオン界面活性剤(E)を含有してもよい。このアニオン界面活性剤(E)を配合することにより、本発明の効果、特に処理剤が水性液に調製された際の乳化安定性をより向上できる。 <About anionic surfactant (E)>
The processing agent of this embodiment may further contain an anionic surfactant (E). By blending this anionic surfactant (E), the effects of the present invention, particularly the emulsion stability when the processing agent is prepared into an aqueous liquid, can be further improved.
本実施形態の処理剤は、更にアニオン界面活性剤(E)を含有してもよい。このアニオン界面活性剤(E)を配合することにより、本発明の効果、特に処理剤が水性液に調製された際の乳化安定性をより向上できる。 <About anionic surfactant (E)>
The processing agent of this embodiment may further contain an anionic surfactant (E). By blending this anionic surfactant (E), the effects of the present invention, particularly the emulsion stability when the processing agent is prepared into an aqueous liquid, can be further improved.
アニオン界面活性剤(E)としては、公知のものを適宜採用できる。アニオン界面活性剤(E)の具体例としては、(1)ラウリルリン酸エステル塩、セチルリン酸エステル塩、オクチルリン酸エステル塩、オレイルリン酸エステル塩、ステアリルリン酸エステル塩等の脂肪族アルコールのリン酸エステル塩、(2)ポリオキシエチレンラウリルエーテルリン酸エステル塩、ポリオキシエチレンオレイルエーテルリン酸エステル塩、ポリオキシエチレンステアリルエーテルリン酸エステル塩等の脂肪族アルコールにエチレンオキサイド及びプロピレンオキサイドから選ばれる少なくとも一種のアルキレンオキサイドを付加したもののリン酸エステル塩、(3)ラウリルスルホン酸塩、ミリスチルスルホン酸塩、セチルスルホン酸塩、オレイルスルホン酸塩、ステアリルスルホン酸塩、テトラデカンスルホン酸塩、ドデシルベンゼンスルホン酸塩、二級アルキルスルホン酸(C13~C15)塩等の脂肪族スルホン酸塩又は芳香族スルホン酸塩、(4)ラウリル硫酸エステル塩、オレイル硫酸エステル塩、ステアリル硫酸エステル塩等の脂肪族アルコールの硫酸エステル塩、(5)ポリオキシエチレンラウリルエーテル硫酸エステル塩、ポリオキシアルキレン(ポリオキシエチレン、ポリオキシプロピレン)ラウリルエーテル硫酸エステル塩、ポリオキシエチレンオレイルエーテル硫酸エステル塩等の脂肪族アルコールにエチレンオキサイド及びプロピレンオキサイドから選ばれる少なくとも一種のアルキレンオキサイドを付加したものの硫酸エステル塩、(6)ひまし油脂肪酸硫酸エステル塩、ごま油脂肪酸硫酸エステル塩、トール油脂肪酸硫酸エステル塩、大豆油脂肪酸硫酸エステル塩、なたね油脂肪酸硫酸エステル塩、パーム油脂肪酸硫酸エステル塩、豚脂脂肪酸硫酸エステル塩、牛脂脂肪酸硫酸エステル塩、鯨油脂肪酸硫酸エステル塩等の脂肪酸の硫酸エステル塩、(7)ひまし油の硫酸エステル塩、ごま油の硫酸エステル塩、トール油の硫酸エステル塩、大豆油の硫酸エステル塩、菜種油の硫酸エステル塩、パーム油の硫酸エステル塩、豚脂の硫酸エステル塩、牛脂の硫酸エステル塩、鯨油の硫酸エステル塩等の油脂の硫酸エステル塩、(8)ラウリン酸塩、オレイン酸塩、ステアリン酸塩等の脂肪酸塩、(9)ジオクチルスルホコハク酸塩等の脂肪族アルコールのスルホコハク酸エステル塩等が挙げられる。アニオン界面活性剤の対イオンとしては、例えばカリウム塩、ナトリウム塩等のアルカリ金属塩、アンモニウム塩、トリエタノールアミン等のアルカノールアミン塩等が挙げられる。
As the anionic surfactant (E), any known one can be appropriately employed. Specific examples of the anionic surfactant (E) include (1) phosphorus of aliphatic alcohols such as lauryl phosphate, cetyl phosphate, octyl phosphate, oleyl phosphate, and stearyl phosphate; acid ester salts, (2) aliphatic alcohols such as polyoxyethylene lauryl ether phosphate ester salts, polyoxyethylene oleyl ether phosphate ester salts, and polyoxyethylene stearyl ether phosphate ester salts selected from ethylene oxide and propylene oxide; Phosphoric ester salts of products to which at least one alkylene oxide has been added, (3) lauryl sulfonate, myristyl sulfonate, cetyl sulfonate, oleyl sulfonate, stearyl sulfonate, tetradecane sulfonate, dodecylbenzene sulfone acid salts, aliphatic sulfonates or aromatic sulfonates such as secondary alkylsulfonic acid (C13-C15) salts, (4) aliphatic alcohols such as lauryl sulfate, oleyl sulfate, stearyl sulfate, etc. (5) Polyoxyethylene lauryl ether sulfate, polyoxyalkylene (polyoxyethylene, polyoxypropylene) lauryl ether sulfate, polyoxyethylene oleyl ether sulfate, etc. sulfate ester salt of a product to which at least one alkylene oxide selected from oxide and propylene oxide is added, (6) castor oil fatty acid sulfate ester salt, sesame oil fatty acid sulfate ester salt, tall oil fatty acid sulfate ester salt, soybean oil fatty acid sulfate ester salt, rapeseed oil Fatty acid sulfate ester salts, palm oil fatty acid sulfate ester salts, lard fatty acid sulfate ester salts, beef tallow fatty acid sulfate ester salts, whale oil fatty acid sulfate ester salts, etc. (7) Castor oil sulfate ester salts, sesame oil sulfuric ester salts Ester salts, tall oil sulfate ester salts, soybean oil sulfate ester salts, rapeseed oil sulfate ester salts, palm oil sulfate ester salts, lard sulfate ester salts, beef tallow sulfate ester salts, whale oil sulfate ester salts, etc. Examples include sulfuric acid ester salts of fats and oils, (8) fatty acid salts such as laurate, oleate, and stearate, and (9) sulfosuccinic acid ester salts of aliphatic alcohols such as dioctyl sulfosuccinate. Examples of the counter ion of the anionic surfactant include alkali metal salts such as potassium salts and sodium salts, ammonium salts, and alkanolamine salts such as triethanolamine.
アニオン界面活性剤(E)は、1種のアニオン界面活性剤を単独で使用してもよく、2種以上のアニオン界面活性剤を組み合わせて使用してもよい。
本実施形態の処理剤は、処理剤中の上述した脂肪酸誘導体(A)と、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つと、酸化防止剤(C)と、アニオン界面活性剤(E)を含有する場合、これらの含有割合に特に制限はない。上述した脂肪酸誘導体(A)、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つ、酸化防止剤(C)、並びにアニオン界面活性剤(E)の含有割合の合計を100質量部とすると、脂肪酸誘導体(A)を60質量部以上98.89質量部以下、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つを0.01質量部以上10質量部以下、酸化防止剤(C)を0.1質量部以上10質量部以下、並びにアニオン界面活性剤(E)を1質量部以上20質量部以下の割合で含有してなることが好ましい。かかる構成の場合、本発明の効果をより向上できる。 As the anionic surfactant (E), one type of anionic surfactant may be used alone, or two or more types of anionic surfactants may be used in combination.
The processing agent of this embodiment contains the above-mentioned fatty acid derivative (A), at least one selected from fatty acids (B1) and fats and oils (B2), an antioxidant (C), and an anionic surfactant ( When E) is contained, there is no particular restriction on the content ratio thereof. When the total content of at least one selected from the fatty acid derivative (A), fatty acid (B1), and oil or fat (B2), the antioxidant (C), and the anionic surfactant (E) mentioned above is 100 parts by mass. , 60 parts by mass or more and 98.89 parts by mass or less of a fatty acid derivative (A), 0.01 parts by mass or more and 10 parts by mass or less of at least one selected from fatty acids (B1) and fats and oils (B2), and an antioxidant (C ) in a proportion of 0.1 part by mass or more and 10 parts by mass or less, and an anionic surfactant (E) in a proportion of 1 part by mass or more and 20 parts by mass or less. In the case of such a configuration, the effects of the present invention can be further improved.
本実施形態の処理剤は、処理剤中の上述した脂肪酸誘導体(A)と、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つと、酸化防止剤(C)と、アニオン界面活性剤(E)を含有する場合、これらの含有割合に特に制限はない。上述した脂肪酸誘導体(A)、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つ、酸化防止剤(C)、並びにアニオン界面活性剤(E)の含有割合の合計を100質量部とすると、脂肪酸誘導体(A)を60質量部以上98.89質量部以下、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つを0.01質量部以上10質量部以下、酸化防止剤(C)を0.1質量部以上10質量部以下、並びにアニオン界面活性剤(E)を1質量部以上20質量部以下の割合で含有してなることが好ましい。かかる構成の場合、本発明の効果をより向上できる。 As the anionic surfactant (E), one type of anionic surfactant may be used alone, or two or more types of anionic surfactants may be used in combination.
The processing agent of this embodiment contains the above-mentioned fatty acid derivative (A), at least one selected from fatty acids (B1) and fats and oils (B2), an antioxidant (C), and an anionic surfactant ( When E) is contained, there is no particular restriction on the content ratio thereof. When the total content of at least one selected from the fatty acid derivative (A), fatty acid (B1), and oil or fat (B2), the antioxidant (C), and the anionic surfactant (E) mentioned above is 100 parts by mass. , 60 parts by mass or more and 98.89 parts by mass or less of a fatty acid derivative (A), 0.01 parts by mass or more and 10 parts by mass or less of at least one selected from fatty acids (B1) and fats and oils (B2), and an antioxidant (C ) in a proportion of 0.1 part by mass or more and 10 parts by mass or less, and an anionic surfactant (E) in a proportion of 1 part by mass or more and 20 parts by mass or less. In the case of such a configuration, the effects of the present invention can be further improved.
また、本実施形態の処理剤は、処理剤中の上述した脂肪酸誘導体(A)と、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つと、酸化防止剤(C)と、潤滑剤(D)と、アニオン界面活性剤(E)を含有する場合、これらの含有割合に特に制限はない。上述した脂肪酸誘導体(A)、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つ、酸化防止剤(C)、潤滑剤(D)、並びにアニオン界面活性剤(E)の含有割合の合計を100質量部とすると、脂肪酸誘導体(A)を40質量部以上97.89質量部以下、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つを0.01質量部以上10質量部以下、酸化防止剤(C)を0.1質量部以上10質量部以下、潤滑剤(D)を1質量部以上20質量部以下、並びにアニオン界面活性剤(E)を1質量部以上20質量部以下の割合で含有してなることが好ましい。かかる構成の場合、本発明の効果をより向上できる。
In addition, the processing agent of the present embodiment includes the above-mentioned fatty acid derivative (A) in the processing agent, at least one selected from fatty acids (B1) and fats and oils (B2), an antioxidant (C), and a lubricant ( D) and an anionic surfactant (E), there are no particular restrictions on their content ratios. The total content of at least one selected from the fatty acid derivatives (A), fatty acids (B1), and fats and oils (B2) mentioned above, the antioxidant (C), the lubricant (D), and the anionic surfactant (E). is 100 parts by mass, the fatty acid derivative (A) is 40 parts by mass or more and 97.89 parts by mass or less, and at least one selected from fatty acids (B1) and oils and fats (B2) is 0.01 parts by mass or more and 10 parts by mass or less. , antioxidant (C) from 0.1 parts by mass to 10 parts by mass, lubricant (D) from 1 part by mass to 20 parts by mass, and anionic surfactant (E) from 1 part by mass to 20 parts by mass. It is preferable to contain the following proportions. In the case of such a configuration, the effects of the present invention can be further improved.
処理剤中において、アニオン界面活性剤(E)の含有割合の下限は、好ましくは0.1質量%以上、より好ましくは1質量%以上である。かかる含有割合の範囲に規定することにより、特に処理剤の乳化安定性をより向上できる。また、かかるアニオン界面活性剤(E)の含有割合の上限は、好ましくは25質量%以下、より好ましくは20質量%以下である。かかる含有割合の範囲に規定することにより、脱落起泡の低減効果をより向上できる。本実施形態の一態様において、処理剤中のアニオン界面活性剤(E)の含有量は、例えば、1質量%以上、2質量%以上、4質量%以上、5質量%以上、9質量%以上、10質量%以上、13質量%以上、又は15質量%以上である。同じく、処理剤中のアニオン界面活性剤(E)の含有量はまた、例えば、20質量%以下、15質量%以下、13質量%以下、10質量%以下、9質量%以下、5質量%以下、4質量%以下、又は2質量%以下である。なお、上記の上限及び下限を任意に組み合わせた範囲も想定される。
In the processing agent, the lower limit of the content of the anionic surfactant (E) is preferably 0.1% by mass or more, more preferably 1% by mass or more. By specifying the content within such a range, the emulsion stability of the processing agent can be particularly improved. Further, the upper limit of the content of the anionic surfactant (E) is preferably 25% by mass or less, more preferably 20% by mass or less. By specifying the content within this range, the effect of reducing foaming caused by shedding can be further improved. In one aspect of the present embodiment, the content of the anionic surfactant (E) in the treatment agent is, for example, 1% by mass or more, 2% by mass or more, 4% by mass or more, 5% by mass or more, 9% by mass or more. , 10% by mass or more, 13% by mass or more, or 15% by mass or more. Similarly, the content of the anionic surfactant (E) in the treatment agent is, for example, 20% by mass or less, 15% by mass or less, 13% by mass or less, 10% by mass or less, 9% by mass or less, 5% by mass or less. , 4% by mass or less, or 2% by mass or less. In addition, ranges in which the above upper and lower limits are arbitrarily combined are also envisioned.
<その他成分について>
本実施形態の処理剤は、本発明の効果を妨げない範囲において、その他成分として、更に上記以外の非イオン性界面活性剤、多価アルコール等を含有していてもよい。 <About other ingredients>
The processing agent of the present embodiment may further contain nonionic surfactants, polyhydric alcohols, etc. other than those mentioned above as other components within a range that does not impede the effects of the present invention.
本実施形態の処理剤は、本発明の効果を妨げない範囲において、その他成分として、更に上記以外の非イオン性界面活性剤、多価アルコール等を含有していてもよい。 <About other ingredients>
The processing agent of the present embodiment may further contain nonionic surfactants, polyhydric alcohols, etc. other than those mentioned above as other components within a range that does not impede the effects of the present invention.
非イオン性界面活性剤の具体例としては、(1)ラウリルアルコール1モルに対しエチレンオキサイドを10モル付加させた化合物、ステアリルアルコール1モルに対しエチレンオキサイドを5モル付加させた化合物、オレイルアルコール1モルに対しエチレンオキサイドを30モル付加させた化合物、C12-13アルコール1モルに対しエチレンオキサイドを10モル付加させた化合物、ラウリルアルコール1モルに対しエチレンオキサイド及びプロピレンオキサイドのそれぞれ10モルをランダム付加させた化合物、C12-13アルコール1モルに対しエチレンオキサイド6モルとプロピレンオキサイド2モルをランダム付加させた化合物、イソデシルアルコール1モルに対しエチレンオキサイドを5モル付加させた後、プロピレンオキサイドを5モル付加させた化合物、イソデシルアルコール1モルに対しプロピレンオキサイドを2モル付加させた後、エチレンオキサイドを5モル付加させた化合物、等の飽和又は不飽和脂肪族1価アルコールにアルキレンオキサイドを付加反応させて得られるポリオキシアルキレンアルキル(又はアルケニル)エーテル、(2)ソルビトール1モルに対してエチレンオキサイド10モルを付加させた後、ラウリン酸1モルを付加させた化合物、ソルビトール1モルに対してエチレンオキサイド20モルを付加させた後、オレイン酸1モルを付加させた化合物、ソルビトール1モルに対してエチレンオキサイド20モルを付加させた後、ステアリン酸1モルを付加させた化合物、ソルビトール1モルに対してエチレンオキサイド20モルを付加させた後、ステアリン酸3モルを付加させた化合物等の脂肪族多価アルコールにアルキレンオキサイドを付加反応させて得られるポリオキシアルキレン多価アルコールエーテル、(3)オクチルフェノールにエチレンオキサイド10モルを付加させた化合物、ノニルフェノールにエチレンオキサイド10モルを付加させた化合物等のアルキルフェノールにアルキレンオキサイドを付加反応させて得られるポリオキシアルキレンアルキルフェノールエーテル、(4)オクチルアミンにエチレンオキサイド5モルを付加させた化合物、ラウリルアミンにエチレンオキサイド8モルを付加させた化合物、ステアリルアミンにエチレンオキサイド20モルを付加させた化合物等の飽和又は不飽和脂肪族アミンにアルキレンオキサイドを付加反応させて得られるポリオキシアルキレンアミノエーテル等が挙げられる。なお、アルキレンオキサイドが二種類以上適用される場合、それらの付加形態は、ブロック付加、ランダム付加、及びブロック付加とランダム付加の組み合わせのいずれでもよく、特に制限はない。
Specific examples of nonionic surfactants include (1) a compound in which 10 moles of ethylene oxide is added to 1 mole of lauryl alcohol, a compound in which 5 moles of ethylene oxide is added to 1 mole of stearyl alcohol, 1 mole of oleyl alcohol; A compound in which 30 moles of ethylene oxide was added per mole, a compound in which 10 moles of ethylene oxide was added to 1 mole of C12-13 alcohol, a compound in which 10 moles each of ethylene oxide and propylene oxide were randomly added to 1 mole of lauryl alcohol. A compound in which 6 moles of ethylene oxide and 2 moles of propylene oxide were randomly added to 1 mole of C12-13 alcohol, 5 moles of ethylene oxide was added to 1 mole of isodecyl alcohol, and then 5 moles of propylene oxide was added. An alkylene oxide is added to a saturated or unsaturated aliphatic monohydric alcohol, such as a compound obtained by adding 2 moles of propylene oxide to 1 mole of isodecyl alcohol, and then 5 moles of ethylene oxide. The resulting polyoxyalkylene alkyl (or alkenyl) ether, (2) a compound obtained by adding 10 moles of ethylene oxide to 1 mole of sorbitol and then adding 1 mole of lauric acid, 20 moles of ethylene oxide to 1 mole of sorbitol. A compound in which 20 moles of ethylene oxide was added to 1 mole of sorbitol and then 1 mole of stearic acid was added, a compound in which 1 mole of stearic acid was added to 1 mole of sorbitol, and 1 mole of oleic acid was added to 1 mole of sorbitol. Polyoxyalkylene polyhydric alcohol ether obtained by adding alkylene oxide to an aliphatic polyhydric alcohol such as a compound to which 20 moles of oxide is added and then 3 moles of stearic acid. (3) Ethylene oxide to octylphenol. Polyoxyalkylene alkylphenol ether obtained by addition reaction of alkylene oxide to alkylphenol, such as a compound with 10 moles of ethylene oxide added to nonylphenol, (4) Addition of 5 moles of ethylene oxide to octylamine. A polyoxy compound obtained by adding an alkylene oxide to a saturated or unsaturated aliphatic amine, such as a compound obtained by adding 8 moles of ethylene oxide to laurylamine, a compound having 20 moles of ethylene oxide added to stearylamine, etc. Examples include alkylene amino ether. In addition, when two or more types of alkylene oxides are applied, their addition form may be block addition, random addition, or a combination of block addition and random addition, and is not particularly limited.
多価アルコールの具体例としては、エチレングリコール、プロピレングリコール、ペンタンジオール、ヘキサンジオール、グリセリン、ペンタエリスリトール、ソルビトール、ソルビタン、ポリエチレングリコール、ポリプロピレングリコール、プロピレングリコールとアルキレンオキサイドの反応物等が挙げられる。
Specific examples of polyhydric alcohols include ethylene glycol, propylene glycol, pentanediol, hexanediol, glycerin, pentaerythritol, sorbitol, sorbitan, polyethylene glycol, polypropylene glycol, and reaction products of propylene glycol and alkylene oxide.
これらのその他成分は、1種を単独で使用してもよく、2種以上を組み合わせて使用してもよい。
これらのその他成分の処理剤中における含有量は、本発明の効果を妨げない観点から、好ましくは50質量%以下、より好ましくは10質量%以下、さらに好ましくは1質量%以下である。 These other components may be used alone or in combination of two or more.
The content of these other components in the processing agent is preferably 50% by mass or less, more preferably 10% by mass or less, still more preferably 1% by mass or less, from the viewpoint of not impeding the effects of the present invention.
これらのその他成分の処理剤中における含有量は、本発明の効果を妨げない観点から、好ましくは50質量%以下、より好ましくは10質量%以下、さらに好ましくは1質量%以下である。 These other components may be used alone or in combination of two or more.
The content of these other components in the processing agent is preferably 50% by mass or less, more preferably 10% by mass or less, still more preferably 1% by mass or less, from the viewpoint of not impeding the effects of the present invention.
本実施形態の処理剤が適用されるビスコースレーヨンは、一般にフィラメントと呼ばれる長繊維であってもよく、一般にステープルと呼ばれる短繊維であってもよい。短繊維であることが好ましい。本実施形態における短繊維の長さは、本技術分野において短繊維に該当するものであれば特に限定されないが、例えば100mm以下であることが好ましく、51mm以下であることがより好ましい。
The viscose rayon to which the treatment agent of this embodiment is applied may be long fibers generally called filaments or short fibers generally called staples. Preferably, the fibers are short fibers. The length of the short fibers in this embodiment is not particularly limited as long as it corresponds to short fibers in this technical field, but for example, it is preferably 100 mm or less, and more preferably 51 mm or less.
第1実施形態によれば、以下のような効果を得ることができる。
(1)本実施形態の処理剤は、上述した脂肪酸誘導体(A)と、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つと、酸化防止剤(C)とを含む。したがって、処理剤が付着したビスコースレーヨンを水流交絡した際にビスコースレーヨンから脱落した処理剤が混入することで水流交絡に使用される水が泡立ちやすくなるのを抑える効果、すなわち脱落起泡の低減効果を向上できる。これにより、スパンレース不織布作製工程において、操業効率を向上できる。また、処理剤が付着したビスコースレーヨンの臭気の発生を低減できる。また、処理剤が付着したビスコースレーヨンの変色を低減できる。また、処理剤が付着したビスコースレーヨンをカード機に通過させる際のカード通過性を向上できる。また、処理剤を水性液として調製した際の乳化安定性を向上できる。 According to the first embodiment, the following effects can be obtained.
(1) The processing agent of the present embodiment includes the above-described fatty acid derivative (A), at least one selected from fatty acids (B1) and fats and oils (B2), and an antioxidant (C). Therefore, when viscose rayon with a treatment agent attached is hydroentangled, the treatment agent that has fallen off from the viscose rayon is mixed in and the water used for hydroentanglement is more likely to foam. The reduction effect can be improved. Thereby, operational efficiency can be improved in the spunlace nonwoven fabric manufacturing process. Furthermore, the odor of viscose rayon to which the treatment agent is attached can be reduced. Further, discoloration of viscose rayon to which the treatment agent is attached can be reduced. Further, the card passing property when passing the viscose rayon to which the processing agent is attached through a card machine can be improved. Furthermore, the emulsion stability can be improved when the treatment agent is prepared as an aqueous liquid.
(1)本実施形態の処理剤は、上述した脂肪酸誘導体(A)と、脂肪酸(B1)及び油脂(B2)から選ばれる少なくとも一つと、酸化防止剤(C)とを含む。したがって、処理剤が付着したビスコースレーヨンを水流交絡した際にビスコースレーヨンから脱落した処理剤が混入することで水流交絡に使用される水が泡立ちやすくなるのを抑える効果、すなわち脱落起泡の低減効果を向上できる。これにより、スパンレース不織布作製工程において、操業効率を向上できる。また、処理剤が付着したビスコースレーヨンの臭気の発生を低減できる。また、処理剤が付着したビスコースレーヨンの変色を低減できる。また、処理剤が付着したビスコースレーヨンをカード機に通過させる際のカード通過性を向上できる。また、処理剤を水性液として調製した際の乳化安定性を向上できる。 According to the first embodiment, the following effects can be obtained.
(1) The processing agent of the present embodiment includes the above-described fatty acid derivative (A), at least one selected from fatty acids (B1) and fats and oils (B2), and an antioxidant (C). Therefore, when viscose rayon with a treatment agent attached is hydroentangled, the treatment agent that has fallen off from the viscose rayon is mixed in and the water used for hydroentanglement is more likely to foam. The reduction effect can be improved. Thereby, operational efficiency can be improved in the spunlace nonwoven fabric manufacturing process. Furthermore, the odor of viscose rayon to which the treatment agent is attached can be reduced. Further, discoloration of viscose rayon to which the treatment agent is attached can be reduced. Further, the card passing property when passing the viscose rayon to which the processing agent is attached through a card machine can be improved. Furthermore, the emulsion stability can be improved when the treatment agent is prepared as an aqueous liquid.
(第2実施形態)
次に、本発明に係るビスコースレーヨンを具体化した第2実施形態について説明する。本実施形態のビスコースレーヨンは、第1実施形態の処理剤が付着している。 (Second embodiment)
Next, a second embodiment embodying the viscose rayon according to the present invention will be described. The treatment agent of the first embodiment is attached to the viscose rayon of this embodiment.
次に、本発明に係るビスコースレーヨンを具体化した第2実施形態について説明する。本実施形態のビスコースレーヨンは、第1実施形態の処理剤が付着している。 (Second embodiment)
Next, a second embodiment embodying the viscose rayon according to the present invention will be described. The treatment agent of the first embodiment is attached to the viscose rayon of this embodiment.
処理剤の付着方法としては、公知の方法、例えば浸漬法、スプレー法、シャワー法、ローラー法、滴下・流下法等を適用することができる。また、処理剤を付着させる工程としては、特に限定されないが、例えば精錬工程の後工程、紡績工程等が挙げられる。
As a method for applying the treatment agent, known methods such as a dipping method, a spray method, a shower method, a roller method, a dropping/flowing method, etc. can be applied. Further, the process of attaching the treatment agent is not particularly limited, but includes, for example, a post-refining process, a spinning process, and the like.
本実施形態の処理剤で処理するビスコースレーヨンは、前記のものを適用することができる。
ビスコースレーヨンに付着させる際の処理剤の形態としては、例えば水性液、有機溶媒溶液等が挙げられる。ビスコースレーヨンの処理方法は、第1実施形態の処理剤を水で希釈して濃度0.5~20質量%の水性液となし、この水性液をビスコースレーヨンに対して付着させることが好ましい。処理剤の付着量は、ビスコースレーヨンに対し、溶媒を含まない固形分が0.1~1質量%の割合となるよう付着させることが好ましい。 The viscose rayon treated with the treatment agent of this embodiment can be the one described above.
Examples of the form of the treatment agent when it is applied to viscose rayon include an aqueous liquid and an organic solvent solution. In the method for treating viscose rayon, it is preferable to dilute the treatment agent of the first embodiment with water to form an aqueous liquid with a concentration of 0.5 to 20% by mass, and to apply this aqueous liquid to the viscose rayon. . It is preferable that the amount of the treatment agent deposited is such that the solid content excluding solvent is 0.1 to 1% by mass based on the viscose rayon.
ビスコースレーヨンに付着させる際の処理剤の形態としては、例えば水性液、有機溶媒溶液等が挙げられる。ビスコースレーヨンの処理方法は、第1実施形態の処理剤を水で希釈して濃度0.5~20質量%の水性液となし、この水性液をビスコースレーヨンに対して付着させることが好ましい。処理剤の付着量は、ビスコースレーヨンに対し、溶媒を含まない固形分が0.1~1質量%の割合となるよう付着させることが好ましい。 The viscose rayon treated with the treatment agent of this embodiment can be the one described above.
Examples of the form of the treatment agent when it is applied to viscose rayon include an aqueous liquid and an organic solvent solution. In the method for treating viscose rayon, it is preferable to dilute the treatment agent of the first embodiment with water to form an aqueous liquid with a concentration of 0.5 to 20% by mass, and to apply this aqueous liquid to the viscose rayon. . It is preferable that the amount of the treatment agent deposited is such that the solid content excluding solvent is 0.1 to 1% by mass based on the viscose rayon.
(第3実施形態)
本発明に係るスパンレース不織布の製造方法を具体化した第3実施形態について説明する。 (Third embodiment)
A third embodiment of the method for producing a spunlace nonwoven fabric according to the present invention will be described.
本発明に係るスパンレース不織布の製造方法を具体化した第3実施形態について説明する。 (Third embodiment)
A third embodiment of the method for producing a spunlace nonwoven fabric according to the present invention will be described.
スパンレース不織布は、ビスコースレーヨンにカーディングを行って、ウェブを製造するウェブ形成工程(工程1)と、水流にてウェブを交絡させる水流交絡工程(工程2)を順に経ることにより製造される。
Spunlace nonwoven fabric is manufactured by sequentially passing through a web forming process (step 1) in which a web is manufactured by carding viscose rayon, and a hydroentangling process (step 2) in which the web is entangled with a water stream. .
(ウェブ形成工程)
ウェブ形成工程は、上記処理剤が付着したビスコースレーヨンにカーディングを行い、ウェブを製造する工程である。カーディングは、公知のカード機を用いて行うことができる。例えばフラットカード、コンビネーションカード、ローラーカード等が挙げられる。 (Web forming process)
The web forming process is a process of carding the viscose rayon to which the above treatment agent has been adhered to produce a web. Carding can be performed using a known card machine. Examples include flat cards, combination cards, and roller cards.
ウェブ形成工程は、上記処理剤が付着したビスコースレーヨンにカーディングを行い、ウェブを製造する工程である。カーディングは、公知のカード機を用いて行うことができる。例えばフラットカード、コンビネーションカード、ローラーカード等が挙げられる。 (Web forming process)
The web forming process is a process of carding the viscose rayon to which the above treatment agent has been adhered to produce a web. Carding can be performed using a known card machine. Examples include flat cards, combination cards, and roller cards.
(水流交絡工程)
水流交絡工程は、ウェブ形成工程により得られたウェブを水流にて交絡させる工程である。ウェブに高圧水流を照射し、水流の圧力によって繊維同士を絡み合わせてシート状にすることができる。水流交絡工程を行った後、適宜、乾燥工程や巻取り工程を行ってもよい。 (hydraulic entanglement process)
The hydroentangling step is a step of entangling the web obtained in the web forming step with a water stream. The web is irradiated with a high-pressure water stream, and the pressure of the water stream intertwines the fibers to form a sheet. After performing the hydroentangling step, a drying step and a winding step may be performed as appropriate.
水流交絡工程は、ウェブ形成工程により得られたウェブを水流にて交絡させる工程である。ウェブに高圧水流を照射し、水流の圧力によって繊維同士を絡み合わせてシート状にすることができる。水流交絡工程を行った後、適宜、乾燥工程や巻取り工程を行ってもよい。 (hydraulic entanglement process)
The hydroentangling step is a step of entangling the web obtained in the web forming step with a water stream. The web is irradiated with a high-pressure water stream, and the pressure of the water stream intertwines the fibers to form a sheet. After performing the hydroentangling step, a drying step and a winding step may be performed as appropriate.
第2及び第3実施形態によれば、上記(1)の効果に加えて、以下のような効果を得ることができる。
(2)脱落起泡の低減効果を向上できるため、水流交絡で使用した水を循環させて水流交絡を行うことができる。したがって、水流交絡を好適に行うことができ、スパンレース不織布の地合を向上できる。 According to the second and third embodiments, in addition to the effect (1) above, the following effects can be obtained.
(2) Since the effect of reducing foaming that falls off can be improved, water used in hydroentanglement can be circulated to perform hydroentanglement. Therefore, hydroentanglement can be suitably performed and the texture of the spunlace nonwoven fabric can be improved.
(2)脱落起泡の低減効果を向上できるため、水流交絡で使用した水を循環させて水流交絡を行うことができる。したがって、水流交絡を好適に行うことができ、スパンレース不織布の地合を向上できる。 According to the second and third embodiments, in addition to the effect (1) above, the following effects can be obtained.
(2) Since the effect of reducing foaming that falls off can be improved, water used in hydroentanglement can be circulated to perform hydroentanglement. Therefore, hydroentanglement can be suitably performed and the texture of the spunlace nonwoven fabric can be improved.
第1実施形態~第3実施形態は、以下のように変更して実施できる。第1実施形態~第3実施形態、及び以下の変更例は、技術的に矛盾しない範囲で互いに組み合わせて実施できる。
The first to third embodiments can be implemented with the following modifications. The first to third embodiments and the following modified examples can be implemented in combination with each other within a technically consistent range.
・上記実施形態の処理剤には、本発明の効果を阻害しない範囲内において、上記以外のその他成分として、処理剤の品質保持のための上記以外の界面活性剤、帯電防止剤、つなぎ剤、紫外線吸収剤、pH調整剤等の通常処理剤に用いられる成分を更に配合してもよい。
・The processing agent of the above embodiment may contain surfactants other than those mentioned above to maintain the quality of the processing agent, antistatic agents, binders, Components commonly used in processing agents such as ultraviolet absorbers and pH adjusters may be further blended.
以下、本発明の構成及び効果をより具体的に説明するため、実施例を挙げる。本発明は、これらの実施例に限定されるというものではない。
試験区分1<処理剤の調製>
(実施例1)
処理剤の原料として以下の材料を使用した。なお、表1に示される各成分の数値は処理剤中の含有量を示す。 Examples will be given below to more specifically explain the structure and effects of the present invention. The invention is not limited to these examples.
Test Category 1 <Preparation of treatment agent>
(Example 1)
The following materials were used as raw materials for the processing agent. Note that the numerical values of each component shown in Table 1 indicate the content in the processing agent.
試験区分1<処理剤の調製>
(実施例1)
処理剤の原料として以下の材料を使用した。なお、表1に示される各成分の数値は処理剤中の含有量を示す。 Examples will be given below to more specifically explain the structure and effects of the present invention. The invention is not limited to these examples.
Test Category 1 <Preparation of treatment agent>
(Example 1)
The following materials were used as raw materials for the processing agent. Note that the numerical values of each component shown in Table 1 indicate the content in the processing agent.
脂肪酸誘導体(A):オレイン酸1モルに対しエチレンオキサイドを20モル付加させた化合物
脂肪酸(B):ステアリン酸
酸化防止剤(C):フェノール系酸化防止剤である1,3,5-トリス(4-t-ブチル-3-ヒドロキシ-2,6-ジメチルベンジル)-1,3,5-トリアジン-2,4,6-(1H,3H,5H)-トリオン、及びチオエーテル系酸化防止剤であるジトリデカン-1-イル=3,3′-スルファンジイルジプロパノアート
潤滑剤(D):ステアリルステアラート
アニオン界面活性剤(E):ラウリルリン酸エステルカリウム塩
表1に示される含有割合となるように調製した処理剤100部に水900部を加え、50℃で撹拌して、処理剤を10質量%含有する10%水性液を調製した。 Fatty acid derivative (A): A compound obtained by adding 20 moles of ethylene oxide to 1 mole of oleic acid Fatty acid (B): Stearic acid Antioxidant (C): 1,3,5-tris (a phenolic antioxidant) 4-t-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, and a thioether antioxidant. Ditridecane-1-yl = 3,3'-sulfanediyl dipropanoate Lubricant (D): Stearyl stearate Anionic surfactant (E): Potassium lauryl phosphate ester The content ratios shown in Table 1 should be achieved. 900 parts of water was added to 100 parts of the treatment agent prepared in 1, and stirred at 50° C. to prepare a 10% aqueous solution containing 10% by mass of the treatment agent.
脂肪酸(B):ステアリン酸
酸化防止剤(C):フェノール系酸化防止剤である1,3,5-トリス(4-t-ブチル-3-ヒドロキシ-2,6-ジメチルベンジル)-1,3,5-トリアジン-2,4,6-(1H,3H,5H)-トリオン、及びチオエーテル系酸化防止剤であるジトリデカン-1-イル=3,3′-スルファンジイルジプロパノアート
潤滑剤(D):ステアリルステアラート
アニオン界面活性剤(E):ラウリルリン酸エステルカリウム塩
表1に示される含有割合となるように調製した処理剤100部に水900部を加え、50℃で撹拌して、処理剤を10質量%含有する10%水性液を調製した。 Fatty acid derivative (A): A compound obtained by adding 20 moles of ethylene oxide to 1 mole of oleic acid Fatty acid (B): Stearic acid Antioxidant (C): 1,3,5-tris (a phenolic antioxidant) 4-t-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, and a thioether antioxidant. Ditridecane-1-yl = 3,3'-sulfanediyl dipropanoate Lubricant (D): Stearyl stearate Anionic surfactant (E): Potassium lauryl phosphate ester The content ratios shown in Table 1 should be achieved. 900 parts of water was added to 100 parts of the treatment agent prepared in 1, and stirred at 50° C. to prepare a 10% aqueous solution containing 10% by mass of the treatment agent.
(実施例2~24及び比較例1~8)
実施例1の処理剤及びその水性液の調製と同様にして、実施例2~24及び比較例1~8の処理剤を調製し、これらの10%水性液を調製した。 (Examples 2 to 24 and Comparative Examples 1 to 8)
The processing agents of Examples 2 to 24 and Comparative Examples 1 to 8 were prepared in the same manner as in the preparation of the processing agent and its aqueous solution in Example 1, and 10% aqueous solutions thereof were prepared.
実施例1の処理剤及びその水性液の調製と同様にして、実施例2~24及び比較例1~8の処理剤を調製し、これらの10%水性液を調製した。 (Examples 2 to 24 and Comparative Examples 1 to 8)
The processing agents of Examples 2 to 24 and Comparative Examples 1 to 8 were prepared in the same manner as in the preparation of the processing agent and its aqueous solution in Example 1, and 10% aqueous solutions thereof were prepared.
以上で調製した各例の処理剤の内容を表1にまとめて示した。実施例3~4、6、8、24及び比較例1~2、6の処理剤は、その他成分として、非イオン性界面活性剤及び/又は多価アルコールを含有している。表1の実施例24では、その他成分の含有量(質量部(*))は、(A)~(E)成分の合計100質量部に対する質量部として示している。
Table 1 summarizes the contents of the processing agents of each example prepared above. The processing agents of Examples 3 to 4, 6, 8, and 24 and Comparative Examples 1 to 2, and 6 contain a nonionic surfactant and/or a polyhydric alcohol as other components. In Example 24 of Table 1, the content of other components (parts by mass (*)) is shown as parts by mass based on a total of 100 parts by mass of components (A) to (E).
脂肪酸誘導体(A)の種類と含有量、脂肪酸(B1)又は油脂(B2)の種類と含有量、酸化防止剤(C)の種類と含有量、潤滑剤(D)の種類と含有量、アニオン界面活性剤(E)の種類と含有量、その他成分の種類と含有量を、表1の「脂肪酸誘導体(A)」欄、「脂肪酸、油脂(B)」欄、「酸化防止剤(C)」欄、「潤滑剤(D)」欄、「アニオン界面活性剤(E)」欄、「その他成分」欄にそれぞれ示す。
Type and content of fatty acid derivative (A), type and content of fatty acid (B1) or oil (B2), type and content of antioxidant (C), type and content of lubricant (D), anion The type and content of surfactant (E) and the type and content of other components are listed in the "Fatty acid derivative (A)" column, "Fatty acid, oil (B)" column, and "Antioxidant (C)" column of Table 1. " column, "Lubricant (D)" column, "Anionic surfactant (E)" column, and "Other components" column, respectively.
表1に記載する脂肪酸誘導体(A)、脂肪酸(B1)又は油脂(B2)、酸化防止剤(C)、潤滑剤(D)、アニオン界面活性剤(E)、その他成分の詳細は以下のとおりである。
Details of the fatty acid derivative (A), fatty acid (B1) or oil (B2), antioxidant (C), lubricant (D), anionic surfactant (E), and other ingredients listed in Table 1 are as follows. It is.
(脂肪酸誘導体(A))
A-1:オレイン酸1モルに対しエチレンオキサイドを20モル付加させた化合物
A-2:ステアリン酸1モルに対しエチレンオキサイドを5モル付加させた化合物
A-3:ステアリン酸1モルに対しエチレンオキサイドを10モル付加させた化合物
A-4:エチレングリコールを9モル重合させた化合物1モルとラウリン酸2モルとのエステル化合物
A-5:エチレングリコールを23モル重合させた化合物1モルとステアリン酸2モルとのエステル化合物
A-6:ヤシ脂肪酸1モルに対しエチレンオキサイドを10モル付加させた化合物
A-7:エチレングリコールを14モル重合させた化合物1モルとオレイン酸2モルとのエステル化合物
A-8:オレイン酸1モルに対しエチレンオキサイドを10モル付加させた化合物
A-9:オレイン酸1モルに対しエチレンオキサイドを30モル付加させた化合物
A-10:エチレングリコールを9モル重合させた化合物1モルとオレイン酸1モルとのエステル化合物
(脂肪酸(B1)又は油脂(B2))
B-1:牛脂
B-2:ステアリン酸
B-3:パルミチン酸
B-4:ヤシ油
B-5:パーム油
B-6:ベヘニン酸
B-7:パーム硬化油
B-8:ひまし硬化油
B-9:ひまし油
B-10:オレイン酸
B-11:豚脂
B-12:ラウリン酸
B-13:ヤシ脂肪酸
(酸化防止剤(C))
C-1:フェノール系酸化防止剤である1,3,5-トリス(4-t-ブチル-3-ヒドロキシ-2,6-ジメチルベンジル)-1,3,5-トリアジン-2,4,6-(1H,3H,5H)-トリオン
C-2:フェノール系酸化防止剤であるペンタエリトリトール=テトラキス[3-(3’,5′-ジ-t-ブチル-4′-ヒドロキシフェニル)プロピオナート]
C-3:リン系酸化防止剤である3,9-ビス(2,6-ジ-t-ブチル-4-メチルフェノキシ)-2,4,8,10-テトラオキサ-3,9-ジホスファスピロ[5.5]ウンデカン
C-4:チオエーテル系酸化防止剤であるジトリデカン-1-イル=3,3′-スルファンジイルジプロパノアート
C-5:チオエーテル系酸化防止剤である2,2-ビス({[3-(ドデシルチオ)プロピオニル]オキシ}メチル)-1,3-プロパンジイル=ビス[3-(ドデシルチオ)プロピオナート]
(潤滑剤(D))
D-1:ステアリルステアラート
D-2:鉱物油(粘度500秒)
D-3:ジメチルシリコーン
D-4:鉱物油(粘度180秒)
D-5:アミノシリコーン
D-6:パラフィンワックス
D-7:鉱物油(粘度60秒)
D-8:グリセリンモノオレアート
D-9:鉱物油(粘度80秒)
D-10:ソルビタントリステアラート
D-11:ソルビタンモノステアラート
(アニオン界面活性剤(E))
E-1:ラウリルリン酸エステルカリウム塩
E-2:ジオクチルスルホサクシナートナトリウム塩
E-3:テトラデカンスルホナートナトリウム塩
E-4:オレイン酸ナトリウム
E-5:牛脂硫酸エステルナトリウム塩
E-6:ステアリン酸カリウム
(その他成分)
F-1:ステアリルアルコール1モルに対しエチレンオキサイドを5モル付加させた化合物
F-2:C12-13アルコール1モルに対しエチレンオキサイド6モルとプロピレンオキサイド2モルをランダム付加させた化合物
F-3:イソデシルアルコール1モルに対しエチレンオキサイドを5モル付加させた後、プロピレンオキサイドを5モル付加させた化合物
F-4:イソデシルアルコール1モルに対しプロピレンオキサイドを2モル付加させた後、エチレンオキサイドを5モル付加させた化合物
F-5:ソルビトール1モルに対してエチレンオキサイド20モルを付加させた後、ステアリン酸1モルを付加させた化合物
F-6:ソルビトール1モルに対してエチレンオキサイド20モルを付加させた後、ステアリン酸3モルを付加させた化合物
F-7:プロピレングリコールを8モル重合させた化合物
F-8:エチレングリコールを45モル重合させた化合物
試験区分2<ビスコースレーヨン繊維への処理剤の付着>
試験区分1で調製した各処理剤の10%水性液を、更に水で希釈して0.2%水性エマルジョン(質量%)を調製した。各例の水性エマルジョンを、繊度1.3×10-4g/m(1.2デニール)で繊維長38mmのビスコースレーヨン繊維に、付着量(溶媒を除く)が0.2質量%となるようにスプレー給油で付着させた。80℃の熱風乾燥機で2時間乾燥した後、25℃×40%RHの雰囲気下に一夜調潤して、処理剤を付着させたビスコースレーヨン繊維を得た。 (Fatty acid derivative (A))
A-1: Compound with 20 moles of ethylene oxide added to 1 mole of oleic acid A-2: Compound with 5 moles of ethylene oxide added to 1 mole of stearic acid A-3: Ethylene oxide to 1 mole of stearic acid A-4: Ester compound of 1 mole of a compound obtained by polymerizing 9 moles of ethylene glycol and 2 moles of lauric acid A-5: 1 mole of a compound obtained by polymerizing 23 moles of ethylene glycol and 2 moles of stearic acid A-6: A compound obtained by adding 10 moles of ethylene oxide to 1 mole of coconut fatty acid A-7: An ester compound of 1 mole of a compound obtained by polymerizing 14 moles of ethylene glycol and 2 moles of oleic acid A- 8: Compound in which 10 moles of ethylene oxide is added to 1 mole of oleic acid A-9: Compound in which 30 moles of ethylene oxide is added to 1 mole of oleic acid A-10: Compound 1 in which 9 moles of ethylene glycol is polymerized Ester compound of 1 mole of oleic acid (fatty acid (B1) or fat (B2))
B-1: Beef tallow B-2: Stearic acid B-3: Palmitic acid B-4: Coconut oil B-5: Palm oil B-6: Behenic acid B-7: Palm hydrogenated oil B-8: Castor hydrogenated oil B-9: Castor oil B-10: Oleic acid B-11: Pork fat B-12: Lauric acid B-13: Coconut fatty acid (antioxidant (C))
C-1: phenolic antioxidant 1,3,5-tris(4-t-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6 -(1H,3H,5H)-trione C-2: Phenolic antioxidant pentaerythritol tetrakis [3-(3',5'-di-t-butyl-4'-hydroxyphenyl)propionate]
C-3: Phosphorous antioxidant 3,9-bis(2,6-di-t-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5 .5] Undecane C-4: Ditridecan-1-yl 3,3'-sulfanediyl dipropanoate, a thioether antioxidant C-5: 2,2-bis({ [3-(dodecylthio)propionyl]oxy}methyl)-1,3-propanediyl bis[3-(dodecylthio)propionate]
(Lubricant (D))
D-1: Stearyl stearate D-2: Mineral oil (viscosity 500 seconds)
D-3: Dimethyl silicone D-4: Mineral oil (viscosity 180 seconds)
D-5: Amino silicone D-6: Paraffin wax D-7: Mineral oil (viscosity 60 seconds)
D-8: Glycerin monooleate D-9: Mineral oil (viscosity 80 seconds)
D-10: Sorbitan tristearate D-11: Sorbitan monostearate (anionic surfactant (E))
E-1: Lauryl phosphate potassium salt E-2: Dioctylsulfosuccinate sodium salt E-3: Tetradecane sulfonate sodium salt E-4: Sodium oleate E-5: Beef tallow sulfate ester sodium salt E-6: Stearin Potassium acid (other ingredients)
F-1: A compound in which 5 moles of ethylene oxide are added to 1 mole of stearyl alcohol F-2: A compound in which 6 moles of ethylene oxide and 2 moles of propylene oxide are randomly added to 1 mole of C12-13 alcohol F-3: Compound in which 5 moles of ethylene oxide was added to 1 mole of isodecyl alcohol, and then 5 moles of propylene oxide was added. F-4: After adding 2 moles of propylene oxide to 1 mole of isodecyl alcohol, ethylene oxide was added. Compound to which 5 mol of ethylene oxide was added F-5: Compound to which 20 mol of ethylene oxide was added to 1 mol of sorbitol, and then 1 mol of stearic acid was added F-6: 20 mol of ethylene oxide was added to 1 mol of sorbitol After addition, 3 moles of stearic acid was added to the compound F-7: Compound to which 8 moles of propylene glycol was polymerized F-8: Compound to which 45 moles of ethylene glycol was polymerized Test category 2 Adhesion of treatment agent>
The 10% aqueous solution of each treatment agent prepared in Test Section 1 was further diluted with water to prepare a 0.2% aqueous emulsion (% by mass). The aqueous emulsion of each example was applied to viscose rayon fibers with a fineness of 1.3 x 10 -4 g/m (1.2 denier) and a fiber length of 38 mm so that the adhesion amount (excluding the solvent) was 0.2% by mass. It was attached by spray lubrication. After drying in a hot air dryer at 80° C. for 2 hours, the fibers were conditioned overnight in an atmosphere of 25° C. and 40% RH to obtain viscose rayon fibers to which the treatment agent was attached.
A-1:オレイン酸1モルに対しエチレンオキサイドを20モル付加させた化合物
A-2:ステアリン酸1モルに対しエチレンオキサイドを5モル付加させた化合物
A-3:ステアリン酸1モルに対しエチレンオキサイドを10モル付加させた化合物
A-4:エチレングリコールを9モル重合させた化合物1モルとラウリン酸2モルとのエステル化合物
A-5:エチレングリコールを23モル重合させた化合物1モルとステアリン酸2モルとのエステル化合物
A-6:ヤシ脂肪酸1モルに対しエチレンオキサイドを10モル付加させた化合物
A-7:エチレングリコールを14モル重合させた化合物1モルとオレイン酸2モルとのエステル化合物
A-8:オレイン酸1モルに対しエチレンオキサイドを10モル付加させた化合物
A-9:オレイン酸1モルに対しエチレンオキサイドを30モル付加させた化合物
A-10:エチレングリコールを9モル重合させた化合物1モルとオレイン酸1モルとのエステル化合物
(脂肪酸(B1)又は油脂(B2))
B-1:牛脂
B-2:ステアリン酸
B-3:パルミチン酸
B-4:ヤシ油
B-5:パーム油
B-6:ベヘニン酸
B-7:パーム硬化油
B-8:ひまし硬化油
B-9:ひまし油
B-10:オレイン酸
B-11:豚脂
B-12:ラウリン酸
B-13:ヤシ脂肪酸
(酸化防止剤(C))
C-1:フェノール系酸化防止剤である1,3,5-トリス(4-t-ブチル-3-ヒドロキシ-2,6-ジメチルベンジル)-1,3,5-トリアジン-2,4,6-(1H,3H,5H)-トリオン
C-2:フェノール系酸化防止剤であるペンタエリトリトール=テトラキス[3-(3’,5′-ジ-t-ブチル-4′-ヒドロキシフェニル)プロピオナート]
C-3:リン系酸化防止剤である3,9-ビス(2,6-ジ-t-ブチル-4-メチルフェノキシ)-2,4,8,10-テトラオキサ-3,9-ジホスファスピロ[5.5]ウンデカン
C-4:チオエーテル系酸化防止剤であるジトリデカン-1-イル=3,3′-スルファンジイルジプロパノアート
C-5:チオエーテル系酸化防止剤である2,2-ビス({[3-(ドデシルチオ)プロピオニル]オキシ}メチル)-1,3-プロパンジイル=ビス[3-(ドデシルチオ)プロピオナート]
(潤滑剤(D))
D-1:ステアリルステアラート
D-2:鉱物油(粘度500秒)
D-3:ジメチルシリコーン
D-4:鉱物油(粘度180秒)
D-5:アミノシリコーン
D-6:パラフィンワックス
D-7:鉱物油(粘度60秒)
D-8:グリセリンモノオレアート
D-9:鉱物油(粘度80秒)
D-10:ソルビタントリステアラート
D-11:ソルビタンモノステアラート
(アニオン界面活性剤(E))
E-1:ラウリルリン酸エステルカリウム塩
E-2:ジオクチルスルホサクシナートナトリウム塩
E-3:テトラデカンスルホナートナトリウム塩
E-4:オレイン酸ナトリウム
E-5:牛脂硫酸エステルナトリウム塩
E-6:ステアリン酸カリウム
(その他成分)
F-1:ステアリルアルコール1モルに対しエチレンオキサイドを5モル付加させた化合物
F-2:C12-13アルコール1モルに対しエチレンオキサイド6モルとプロピレンオキサイド2モルをランダム付加させた化合物
F-3:イソデシルアルコール1モルに対しエチレンオキサイドを5モル付加させた後、プロピレンオキサイドを5モル付加させた化合物
F-4:イソデシルアルコール1モルに対しプロピレンオキサイドを2モル付加させた後、エチレンオキサイドを5モル付加させた化合物
F-5:ソルビトール1モルに対してエチレンオキサイド20モルを付加させた後、ステアリン酸1モルを付加させた化合物
F-6:ソルビトール1モルに対してエチレンオキサイド20モルを付加させた後、ステアリン酸3モルを付加させた化合物
F-7:プロピレングリコールを8モル重合させた化合物
F-8:エチレングリコールを45モル重合させた化合物
試験区分2<ビスコースレーヨン繊維への処理剤の付着>
試験区分1で調製した各処理剤の10%水性液を、更に水で希釈して0.2%水性エマルジョン(質量%)を調製した。各例の水性エマルジョンを、繊度1.3×10-4g/m(1.2デニール)で繊維長38mmのビスコースレーヨン繊維に、付着量(溶媒を除く)が0.2質量%となるようにスプレー給油で付着させた。80℃の熱風乾燥機で2時間乾燥した後、25℃×40%RHの雰囲気下に一夜調潤して、処理剤を付着させたビスコースレーヨン繊維を得た。 (Fatty acid derivative (A))
A-1: Compound with 20 moles of ethylene oxide added to 1 mole of oleic acid A-2: Compound with 5 moles of ethylene oxide added to 1 mole of stearic acid A-3: Ethylene oxide to 1 mole of stearic acid A-4: Ester compound of 1 mole of a compound obtained by polymerizing 9 moles of ethylene glycol and 2 moles of lauric acid A-5: 1 mole of a compound obtained by polymerizing 23 moles of ethylene glycol and 2 moles of stearic acid A-6: A compound obtained by adding 10 moles of ethylene oxide to 1 mole of coconut fatty acid A-7: An ester compound of 1 mole of a compound obtained by polymerizing 14 moles of ethylene glycol and 2 moles of oleic acid A- 8: Compound in which 10 moles of ethylene oxide is added to 1 mole of oleic acid A-9: Compound in which 30 moles of ethylene oxide is added to 1 mole of oleic acid A-10: Compound 1 in which 9 moles of ethylene glycol is polymerized Ester compound of 1 mole of oleic acid (fatty acid (B1) or fat (B2))
B-1: Beef tallow B-2: Stearic acid B-3: Palmitic acid B-4: Coconut oil B-5: Palm oil B-6: Behenic acid B-7: Palm hydrogenated oil B-8: Castor hydrogenated oil B-9: Castor oil B-10: Oleic acid B-11: Pork fat B-12: Lauric acid B-13: Coconut fatty acid (antioxidant (C))
C-1: phenolic antioxidant 1,3,5-tris(4-t-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6 -(1H,3H,5H)-trione C-2: Phenolic antioxidant pentaerythritol tetrakis [3-(3',5'-di-t-butyl-4'-hydroxyphenyl)propionate]
C-3: Phosphorous antioxidant 3,9-bis(2,6-di-t-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5 .5] Undecane C-4: Ditridecan-1-yl 3,3'-sulfanediyl dipropanoate, a thioether antioxidant C-5: 2,2-bis({ [3-(dodecylthio)propionyl]oxy}methyl)-1,3-propanediyl bis[3-(dodecylthio)propionate]
(Lubricant (D))
D-1: Stearyl stearate D-2: Mineral oil (viscosity 500 seconds)
D-3: Dimethyl silicone D-4: Mineral oil (viscosity 180 seconds)
D-5: Amino silicone D-6: Paraffin wax D-7: Mineral oil (viscosity 60 seconds)
D-8: Glycerin monooleate D-9: Mineral oil (viscosity 80 seconds)
D-10: Sorbitan tristearate D-11: Sorbitan monostearate (anionic surfactant (E))
E-1: Lauryl phosphate potassium salt E-2: Dioctylsulfosuccinate sodium salt E-3: Tetradecane sulfonate sodium salt E-4: Sodium oleate E-5: Beef tallow sulfate ester sodium salt E-6: Stearin Potassium acid (other ingredients)
F-1: A compound in which 5 moles of ethylene oxide are added to 1 mole of stearyl alcohol F-2: A compound in which 6 moles of ethylene oxide and 2 moles of propylene oxide are randomly added to 1 mole of C12-13 alcohol F-3: Compound in which 5 moles of ethylene oxide was added to 1 mole of isodecyl alcohol, and then 5 moles of propylene oxide was added. F-4: After adding 2 moles of propylene oxide to 1 mole of isodecyl alcohol, ethylene oxide was added. Compound to which 5 mol of ethylene oxide was added F-5: Compound to which 20 mol of ethylene oxide was added to 1 mol of sorbitol, and then 1 mol of stearic acid was added F-6: 20 mol of ethylene oxide was added to 1 mol of sorbitol After addition, 3 moles of stearic acid was added to the compound F-7: Compound to which 8 moles of propylene glycol was polymerized F-8: Compound to which 45 moles of ethylene glycol was polymerized Test category 2 Adhesion of treatment agent>
The 10% aqueous solution of each treatment agent prepared in Test Section 1 was further diluted with water to prepare a 0.2% aqueous emulsion (% by mass). The aqueous emulsion of each example was applied to viscose rayon fibers with a fineness of 1.3 x 10 -4 g/m (1.2 denier) and a fiber length of 38 mm so that the adhesion amount (excluding the solvent) was 0.2% by mass. It was attached by spray lubrication. After drying in a hot air dryer at 80° C. for 2 hours, the fibers were conditioned overnight in an atmosphere of 25° C. and 40% RH to obtain viscose rayon fibers to which the treatment agent was attached.
試験区分3<処理剤の評価>
(評価試験)
処理剤を付着させたビスコースレーヨン繊維を用いて、脱落起泡性試験、繊維臭気試験、繊維変色試験、カード通過性試験、乳化安定性試験の各試験を行った。各試験の手順について以下に示す。また、各試験結果を表2に示す。 Test Category 3 <Evaluation of treatment agent>
(Evaluation test)
Using viscose rayon fibers to which the treatment agent was attached, tests were conducted including a shedding foaming property test, a fiber odor test, a fiber discoloration test, a card passability test, and an emulsion stability test. The procedure for each test is shown below. Further, the results of each test are shown in Table 2.
(評価試験)
処理剤を付着させたビスコースレーヨン繊維を用いて、脱落起泡性試験、繊維臭気試験、繊維変色試験、カード通過性試験、乳化安定性試験の各試験を行った。各試験の手順について以下に示す。また、各試験結果を表2に示す。 Test Category 3 <Evaluation of treatment agent>
(Evaluation test)
Using viscose rayon fibers to which the treatment agent was attached, tests were conducted including a shedding foaming property test, a fiber odor test, a fiber discoloration test, a card passability test, and an emulsion stability test. The procedure for each test is shown below. Further, the results of each test are shown in Table 2.
(脱落起泡性試験)
まず、処理剤を付着させたビスコースレーヨン繊維20gを150gの水に投入し、15分後にビスコースレーヨン繊維を取り出してハンドジューサーを用いて絞った。この絞り液10gを25ml共栓付メスシリンダーに入れて30秒間強振した。30秒間静置した後、再度30秒間強振した。5分間静置した後、水面から泡の上面までの高さを測った。結果を表2の「脱落起泡性試験」欄に示す。 (Shedding foaming test)
First, 20 g of viscose rayon fibers to which a treatment agent was attached were put into 150 g of water, and after 15 minutes, the viscose rayon fibers were taken out and squeezed using a hand juicer. 10 g of this squeezing fluid was placed in a 25 ml graduated cylinder with a stopper and vigorously shaken for 30 seconds. After being allowed to stand still for 30 seconds, it was vigorously shaken again for 30 seconds. After standing for 5 minutes, the height from the water surface to the top of the bubbles was measured. The results are shown in the "Shedding Foaming Test" column of Table 2.
まず、処理剤を付着させたビスコースレーヨン繊維20gを150gの水に投入し、15分後にビスコースレーヨン繊維を取り出してハンドジューサーを用いて絞った。この絞り液10gを25ml共栓付メスシリンダーに入れて30秒間強振した。30秒間静置した後、再度30秒間強振した。5分間静置した後、水面から泡の上面までの高さを測った。結果を表2の「脱落起泡性試験」欄に示す。 (Shedding foaming test)
First, 20 g of viscose rayon fibers to which a treatment agent was attached were put into 150 g of water, and after 15 minutes, the viscose rayon fibers were taken out and squeezed using a hand juicer. 10 g of this squeezing fluid was placed in a 25 ml graduated cylinder with a stopper and vigorously shaken for 30 seconds. After being allowed to stand still for 30 seconds, it was vigorously shaken again for 30 seconds. After standing for 5 minutes, the height from the water surface to the top of the bubbles was measured. The results are shown in the "Shedding Foaming Test" column of Table 2.
脱落起泡性試験の評価基準
◎(良好);水面から泡の上面までの高さが1mm未満
○(可);水面から泡の上面までの高さが1mm以上且つ2mm未満
×(不可);水面から泡の上面までの高さが2mm以上
(繊維臭気試験)
処理剤を付着させたビスコースレーヨン繊維20gを150gの水に投入し、30分間密閉した後に10人の試験者がそれぞれ臭気を確認した。結果を表2の「臭気試験」欄に示す。 Evaluation criteria for shedding foaming test ◎ (Good); Height from the water surface to the top of the bubbles is less than 1 mm ○ (Acceptable); Height from the water surface to the top of the bubbles is 1 mm or more and less than 2 mm × (Not acceptable); The height from the water surface to the top of the foam is 2 mm or more (textile odor test)
20 g of viscose rayon fibers to which the treatment agent had been attached were placed in 150 g of water, and after being sealed for 30 minutes, 10 testers confirmed the odor. The results are shown in the "Odor Test" column of Table 2.
◎(良好);水面から泡の上面までの高さが1mm未満
○(可);水面から泡の上面までの高さが1mm以上且つ2mm未満
×(不可);水面から泡の上面までの高さが2mm以上
(繊維臭気試験)
処理剤を付着させたビスコースレーヨン繊維20gを150gの水に投入し、30分間密閉した後に10人の試験者がそれぞれ臭気を確認した。結果を表2の「臭気試験」欄に示す。 Evaluation criteria for shedding foaming test ◎ (Good); Height from the water surface to the top of the bubbles is less than 1 mm ○ (Acceptable); Height from the water surface to the top of the bubbles is 1 mm or more and less than 2 mm × (Not acceptable); The height from the water surface to the top of the foam is 2 mm or more (textile odor test)
20 g of viscose rayon fibers to which the treatment agent had been attached were placed in 150 g of water, and after being sealed for 30 minutes, 10 testers confirmed the odor. The results are shown in the "Odor Test" column of Table 2.
繊維臭気試験の評価基準
◎◎(優れる);臭気有りの判定者なし
◎(良好);1~2人が臭気有りと判定
○(可);3~5人が臭気有りと判定
×(不可);6人以上が臭気有りと判定
(繊維変色試験)
処理剤を付着させたビスコースレーヨン繊維について、処理剤を付着させる前と比較して黄ばむ等の変色が生じたか否かを10人の試験者がそれぞれ判定した。結果を表2の「繊維変色試験」欄に示す。 Evaluation criteria for textile odor tests ◎◎ (Excellent); No one judged that there was an odor ◎ (Good); 1 to 2 people judged that there was an odor ○ (Acceptable); 3 to 5 people judged that there was an odor × (Unacceptable) ; 6 or more people judged that there was an odor (fiber discoloration test)
Ten testers each judged whether or not the viscose rayon fibers to which the treatment agent was applied had undergone discoloration such as yellowing compared to before the treatment agent was applied. The results are shown in the "Fiber discoloration test" column of Table 2.
◎◎(優れる);臭気有りの判定者なし
◎(良好);1~2人が臭気有りと判定
○(可);3~5人が臭気有りと判定
×(不可);6人以上が臭気有りと判定
(繊維変色試験)
処理剤を付着させたビスコースレーヨン繊維について、処理剤を付着させる前と比較して黄ばむ等の変色が生じたか否かを10人の試験者がそれぞれ判定した。結果を表2の「繊維変色試験」欄に示す。 Evaluation criteria for textile odor tests ◎◎ (Excellent); No one judged that there was an odor ◎ (Good); 1 to 2 people judged that there was an odor ○ (Acceptable); 3 to 5 people judged that there was an odor × (Unacceptable) ; 6 or more people judged that there was an odor (fiber discoloration test)
Ten testers each judged whether or not the viscose rayon fibers to which the treatment agent was applied had undergone discoloration such as yellowing compared to before the treatment agent was applied. The results are shown in the "Fiber discoloration test" column of Table 2.
繊維変色試験の評価基準
◎◎(優れる);変色有りの判定者なし
◎(良好);1~2人が変色有りと判定
○(可);3~5人が変色有りと判定
×(不可);6人以上が変色有りと判定
(カード通過性の評価)
処理剤を付着させたビスコースレーヨン繊維20gを、20℃で65%RHの恒温室内で24時間調湿した後、ミニチュアカード機に供した。投入量に対する排出量の割合を算出し、下記の評価基準で評価した。結果を表2の「カード通過性試験」欄に示す。 Evaluation criteria for fiber discoloration test ◎◎ (Excellent); No one judged that there was discoloration ◎ (Good); 1 to 2 people judged that there was discoloration ○ (Acceptable); 3 to 5 people judged that there was discoloration × (Unacceptable) ; 6 or more people judged that there was discoloration (evaluation of card passability)
20 g of viscose rayon fiber to which the treatment agent was attached was conditioned for 24 hours in a thermostatic chamber at 20° C. and 65% RH, and then applied to a miniature card machine. The ratio of discharge to input was calculated and evaluated using the following evaluation criteria. The results are shown in the "Card Passability Test" column of Table 2.
◎◎(優れる);変色有りの判定者なし
◎(良好);1~2人が変色有りと判定
○(可);3~5人が変色有りと判定
×(不可);6人以上が変色有りと判定
(カード通過性の評価)
処理剤を付着させたビスコースレーヨン繊維20gを、20℃で65%RHの恒温室内で24時間調湿した後、ミニチュアカード機に供した。投入量に対する排出量の割合を算出し、下記の評価基準で評価した。結果を表2の「カード通過性試験」欄に示す。 Evaluation criteria for fiber discoloration test ◎◎ (Excellent); No one judged that there was discoloration ◎ (Good); 1 to 2 people judged that there was discoloration ○ (Acceptable); 3 to 5 people judged that there was discoloration × (Unacceptable) ; 6 or more people judged that there was discoloration (evaluation of card passability)
20 g of viscose rayon fiber to which the treatment agent was attached was conditioned for 24 hours in a thermostatic chamber at 20° C. and 65% RH, and then applied to a miniature card machine. The ratio of discharge to input was calculated and evaluated using the following evaluation criteria. The results are shown in the "Card Passability Test" column of Table 2.
カード通過性の評価基準
◎(良好):排出量が90%以上
○(可):排出量が80%以上90%未満
×(不可):排出量が80%未満
(乳化安定性の評価)
試験区分1で調製した各処理剤の10%水性液を、100mlニンジン型沈殿瓶に100g入れて、25℃で静置した。24時間経過後に沈殿量を確認し、下記の評価基準で評価した。結果を表2の「乳化安定性試験」欄に示す。 Evaluation criteria for card passability ◎ (Good): Emission amount is 90% or more ○ (Acceptable): Emission amount is 80% or more and less than 90% × (Unacceptable): Emission amount is less than 80% (Evaluation of emulsification stability)
100 g of the 10% aqueous solution of each treatment agent prepared in Test Section 1 was placed in a 100 ml carrot-type sedimentation bottle and allowed to stand at 25°C. After 24 hours, the amount of precipitate was confirmed and evaluated using the following evaluation criteria. The results are shown in the "Emulsification Stability Test" column of Table 2.
◎(良好):排出量が90%以上
○(可):排出量が80%以上90%未満
×(不可):排出量が80%未満
(乳化安定性の評価)
試験区分1で調製した各処理剤の10%水性液を、100mlニンジン型沈殿瓶に100g入れて、25℃で静置した。24時間経過後に沈殿量を確認し、下記の評価基準で評価した。結果を表2の「乳化安定性試験」欄に示す。 Evaluation criteria for card passability ◎ (Good): Emission amount is 90% or more ○ (Acceptable): Emission amount is 80% or more and less than 90% × (Unacceptable): Emission amount is less than 80% (Evaluation of emulsification stability)
100 g of the 10% aqueous solution of each treatment agent prepared in Test Section 1 was placed in a 100 ml carrot-type sedimentation bottle and allowed to stand at 25°C. After 24 hours, the amount of precipitate was confirmed and evaluated using the following evaluation criteria. The results are shown in the "Emulsification Stability Test" column of Table 2.
乳化安定性の評価基準
◎(良好);沈殿量が0.1ml以下
○(可);沈殿量が0.1ml超0.5ml以下
×(不可);沈殿量が0.5ml超 Evaluation criteria for emulsion stability ◎ (good); precipitation amount is 0.1 ml or less ○ (acceptable); precipitation amount is more than 0.1 ml and less than 0.5 ml × (impossible); precipitation amount is more than 0.5 ml
◎(良好);沈殿量が0.1ml以下
○(可);沈殿量が0.1ml超0.5ml以下
×(不可);沈殿量が0.5ml超 Evaluation criteria for emulsion stability ◎ (good); precipitation amount is 0.1 ml or less ○ (acceptable); precipitation amount is more than 0.1 ml and less than 0.5 ml × (impossible); precipitation amount is more than 0.5 ml
表2の結果から明らかなように、本発明の処理剤によれば、脱落起泡の低減効果を向上できるという効果がある。また、処理剤を付着させた繊維の臭気を少なくできるという効果がある。
As is clear from the results in Table 2, the treatment agent of the present invention has the effect of improving the effect of reducing shedding and foaming. Further, there is an effect that the odor of the fibers to which the treatment agent is attached can be reduced.
本開示は以下の態様も包含する。
(付記1)
下記の脂肪酸誘導体、下記の脂肪酸及び油脂から選ばれる少なくとも一つ、並びに酸化防止剤を含有することを特徴とするビスコースレーヨン用処理剤。 The present disclosure also includes the following aspects.
(Additional note 1)
A treatment agent for viscose rayon, characterized by containing the following fatty acid derivatives, at least one selected from the following fatty acids and fats and oils, and an antioxidant.
(付記1)
下記の脂肪酸誘導体、下記の脂肪酸及び油脂から選ばれる少なくとも一つ、並びに酸化防止剤を含有することを特徴とするビスコースレーヨン用処理剤。 The present disclosure also includes the following aspects.
(Additional note 1)
A treatment agent for viscose rayon, characterized by containing the following fatty acid derivatives, at least one selected from the following fatty acids and fats and oils, and an antioxidant.
脂肪酸誘導体:炭素数12以上24以下の脂肪酸1モルに対しエチレンオキサイドを1モル以上30モル以下の割合で付加させた化合物、及びエチレングリコールを4モル以上50モル以下重合させた化合物1モルと炭素数12以上24以下の脂肪酸1モル以上2モル以下とのエステル化合物、から選ばれる少なくとも一つ。
Fatty acid derivatives: Compounds in which ethylene oxide is added at a ratio of 1 mol to 30 mol to 1 mol of fatty acids having 12 to 24 carbon atoms, and 1 mol of compounds polymerized with 4 mol to 50 mol of ethylene glycol and carbon. At least one selected from ester compounds with 1 mol or more and 2 mol or less of a fatty acid having a number of 12 or more and 24 or less.
脂肪酸:炭素数12以上24以下の脂肪酸。
油脂:植物油、動物油、及びこれらの硬化油から選ばれる少なくとも一つ。
(付記2)
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、並びに前記酸化防止剤の含有割合の合計を100質量部とすると、
前記脂肪酸誘導体を80質量部以上99.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、並びに前記酸化防止剤を0.1質量部以上10質量部以下の割合で含有する付記1に記載のビスコースレーヨン用処理剤。 Fatty acid: Fatty acid having 12 or more and 24 or less carbon atoms.
Fat: At least one selected from vegetable oil, animal oil, and hydrogenated oil.
(Additional note 2)
When the total content ratio of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, and the antioxidant is 100 parts by mass,
The fatty acid derivative is 80 parts by mass or more and 99.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more. The processing agent for viscose rayon according to Supplementary Note 1, which is contained in a proportion of 10 parts by mass or less.
油脂:植物油、動物油、及びこれらの硬化油から選ばれる少なくとも一つ。
(付記2)
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、並びに前記酸化防止剤の含有割合の合計を100質量部とすると、
前記脂肪酸誘導体を80質量部以上99.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、並びに前記酸化防止剤を0.1質量部以上10質量部以下の割合で含有する付記1に記載のビスコースレーヨン用処理剤。 Fatty acid: Fatty acid having 12 or more and 24 or less carbon atoms.
Fat: At least one selected from vegetable oil, animal oil, and hydrogenated oil.
(Additional note 2)
When the total content ratio of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, and the antioxidant is 100 parts by mass,
The fatty acid derivative is 80 parts by mass or more and 99.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more. The processing agent for viscose rayon according to Supplementary Note 1, which is contained in a proportion of 10 parts by mass or less.
(付記3)
更に、下記の潤滑剤、及びアニオン界面活性剤から選ばれる少なくとも一つを含有する付記1に記載のビスコースレーヨン用処理剤。 (Additional note 3)
The viscose rayon treatment agent according to Supplementary Note 1, further comprising at least one selected from the following lubricants and anionic surfactants.
更に、下記の潤滑剤、及びアニオン界面活性剤から選ばれる少なくとも一つを含有する付記1に記載のビスコースレーヨン用処理剤。 (Additional note 3)
The viscose rayon treatment agent according to Supplementary Note 1, further comprising at least one selected from the following lubricants and anionic surfactants.
潤滑剤:炭化水素化合物、エステル化合物(前記油脂及び前記脂肪酸誘導体を除く)、及びシリコーンから選ばれる少なくとも一つ。
(付記4)
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記潤滑剤を含み、
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記潤滑剤の含有割合の合計を100質量部とすると、
前記脂肪酸誘導体を60質量部以上98.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、前記酸化防止剤を0.1質量部以上10質量部以下、並びに前記潤滑剤を1質量部以上20質量部以下の割合で含有する付記3に記載のビスコースレーヨン用処理剤。 Lubricant: at least one selected from hydrocarbon compounds, ester compounds (excluding the oils and fats and fatty acid derivatives), and silicones.
(Additional note 4)
The fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the lubricant,
When the total content ratio of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the lubricant is 100 parts by mass,
The fatty acid derivative is 60 parts by mass or more and 98.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more and 10 parts by mass or less. The treatment agent for viscose rayon according to appendix 3, which contains the lubricant in a proportion of 1 part by mass or more and 20 parts by mass or less.
(付記4)
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記潤滑剤を含み、
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記潤滑剤の含有割合の合計を100質量部とすると、
前記脂肪酸誘導体を60質量部以上98.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、前記酸化防止剤を0.1質量部以上10質量部以下、並びに前記潤滑剤を1質量部以上20質量部以下の割合で含有する付記3に記載のビスコースレーヨン用処理剤。 Lubricant: at least one selected from hydrocarbon compounds, ester compounds (excluding the oils and fats and fatty acid derivatives), and silicones.
(Additional note 4)
The fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the lubricant,
When the total content ratio of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the lubricant is 100 parts by mass,
The fatty acid derivative is 60 parts by mass or more and 98.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more and 10 parts by mass or less. The treatment agent for viscose rayon according to appendix 3, which contains the lubricant in a proportion of 1 part by mass or more and 20 parts by mass or less.
(付記5)
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記アニオン界面活性剤を含み、
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記アニオン界面活性剤の含有割合の合計を100質量部とすると、
前記脂肪酸誘導体を60質量部以上98.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、前記酸化防止剤を0.1質量部以上10質量部以下、並びに前記アニオン界面活性剤を1質量部以上20質量部以下の割合で含有する付記3に記載のビスコースレーヨン用処理剤。 (Appendix 5)
The fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the anionic surfactant,
When the total content of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the anionic surfactant is 100 parts by mass,
The fatty acid derivative is 60 parts by mass or more and 98.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more and 10 parts by mass or less. The treatment agent for viscose rayon according to Supplementary Note 3, which contains the anionic surfactant in a proportion of 1 part by mass or more and 20 parts by mass or less.
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記アニオン界面活性剤を含み、
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記アニオン界面活性剤の含有割合の合計を100質量部とすると、
前記脂肪酸誘導体を60質量部以上98.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、前記酸化防止剤を0.1質量部以上10質量部以下、並びに前記アニオン界面活性剤を1質量部以上20質量部以下の割合で含有する付記3に記載のビスコースレーヨン用処理剤。 (Appendix 5)
The fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the anionic surfactant,
When the total content of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the anionic surfactant is 100 parts by mass,
The fatty acid derivative is 60 parts by mass or more and 98.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more and 10 parts by mass or less. The treatment agent for viscose rayon according to Supplementary Note 3, which contains the anionic surfactant in a proportion of 1 part by mass or more and 20 parts by mass or less.
(付記6)
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、前記潤滑剤、並びに前記アニオン界面活性剤を含み、
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、前記潤滑剤、並びに前記アニオン界面活性剤の含有割合の合計を100質量部とすると、
前記脂肪酸誘導体を40質量部以上97.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、前記酸化防止剤を0.1質量部以上10質量部以下、前記潤滑剤を1質量部以上20質量部以下、並びに前記アニオン界面活性剤を1質量部以上20質量部以下の割合で含有する付記3に記載のビスコースレーヨン用処理剤。 (Appendix 6)
The fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, the lubricant, and the anionic surfactant,
When the total content of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, the lubricant, and the anionic surfactant is 100 parts by mass,
The fatty acid derivative is 40 parts by mass or more and 97.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more and 10 parts by mass or less. The treatment agent for viscose rayon according to Supplementary Note 3, which contains the lubricant in a proportion of 1 part by mass or more and 20 parts by mass or less, and the anionic surfactant in a proportion of 1 part by mass or more and 20 parts by mass or less.
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、前記潤滑剤、並びに前記アニオン界面活性剤を含み、
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、前記潤滑剤、並びに前記アニオン界面活性剤の含有割合の合計を100質量部とすると、
前記脂肪酸誘導体を40質量部以上97.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、前記酸化防止剤を0.1質量部以上10質量部以下、前記潤滑剤を1質量部以上20質量部以下、並びに前記アニオン界面活性剤を1質量部以上20質量部以下の割合で含有する付記3に記載のビスコースレーヨン用処理剤。 (Appendix 6)
The fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, the lubricant, and the anionic surfactant,
When the total content of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, the lubricant, and the anionic surfactant is 100 parts by mass,
The fatty acid derivative is 40 parts by mass or more and 97.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more and 10 parts by mass or less. The treatment agent for viscose rayon according to Supplementary Note 3, which contains the lubricant in a proportion of 1 part by mass or more and 20 parts by mass or less, and the anionic surfactant in a proportion of 1 part by mass or more and 20 parts by mass or less.
(付記7)
ビスコースレーヨンが、ビスコースレーヨン短繊維である付記1~6のいずれか一つに記載のビスコースレーヨン用処理剤。 (Appendix 7)
The processing agent for viscose rayon according to any one of appendices 1 to 6, wherein the viscose rayon is viscose rayon staple fiber.
ビスコースレーヨンが、ビスコースレーヨン短繊維である付記1~6のいずれか一つに記載のビスコースレーヨン用処理剤。 (Appendix 7)
The processing agent for viscose rayon according to any one of appendices 1 to 6, wherein the viscose rayon is viscose rayon staple fiber.
(付記8)
付記1~6のいずれか一つに記載のビスコースレーヨン用処理剤が付着していることを特徴とするビスコースレーヨン。 (Appendix 8)
A viscose rayon characterized by being coated with the viscose rayon treatment agent described in any one of Supplementary Notes 1 to 6.
付記1~6のいずれか一つに記載のビスコースレーヨン用処理剤が付着していることを特徴とするビスコースレーヨン。 (Appendix 8)
A viscose rayon characterized by being coated with the viscose rayon treatment agent described in any one of Supplementary Notes 1 to 6.
(付記9)
付記1~6のいずれか一つに記載のビスコースレーヨン用処理剤が付着していることを特徴とするビスコースレーヨン短繊維。 (Appendix 9)
Viscose rayon short fibers, characterized in that the viscose rayon processing agent described in any one of Supplementary Notes 1 to 6 is attached thereto.
付記1~6のいずれか一つに記載のビスコースレーヨン用処理剤が付着していることを特徴とするビスコースレーヨン短繊維。 (Appendix 9)
Viscose rayon short fibers, characterized in that the viscose rayon processing agent described in any one of Supplementary Notes 1 to 6 is attached thereto.
(付記10)
下記の工程1~2を含むことを特徴とするスパンレース不織布の製造方法。
工程1:付記9に記載のビスコースレーヨン短繊維にカーディングを行い、ウェブを製造する工程。 (Appendix 10)
A method for producing a spunlace nonwoven fabric, comprising the following steps 1 and 2.
Step 1: A step of carding the viscose rayon short fibers described in Appendix 9 to produce a web.
下記の工程1~2を含むことを特徴とするスパンレース不織布の製造方法。
工程1:付記9に記載のビスコースレーヨン短繊維にカーディングを行い、ウェブを製造する工程。 (Appendix 10)
A method for producing a spunlace nonwoven fabric, comprising the following steps 1 and 2.
Step 1: A step of carding the viscose rayon short fibers described in Appendix 9 to produce a web.
工程2:前記工程1で得られたウェブを水流にて交絡させる工程。
Step 2: A step of entangling the web obtained in Step 1 with a water stream.
Claims (10)
- 下記の脂肪酸誘導体、下記の脂肪酸及び油脂から選ばれる少なくとも一つ、並びに酸化防止剤を含有することを特徴とするビスコースレーヨン用処理剤であって、
前記ビスコースレーヨン用処理剤中における前記酸化防止剤の含有量が0.1質量%以上10質量%以下であるビスコースレーヨン用処理剤。
脂肪酸誘導体:炭素数12以上24以下の脂肪酸1モルに対しエチレンオキサイドを1モル以上30モル以下の割合で付加させた化合物、及びエチレングリコールを4モル以上50モル以下重合させた化合物1モルと炭素数12以上24以下の脂肪酸1モル以上2モル以下とのエステル化合物、から選ばれる少なくとも一つ。
脂肪酸:炭素数12以上24以下の脂肪酸。
油脂:植物油、動物油、及びこれらの硬化油から選ばれる少なくとも一つ。 A treatment agent for viscose rayon characterized by containing the following fatty acid derivatives, at least one selected from the following fatty acids and fats and oils, and an antioxidant,
A processing agent for viscose rayon, wherein the content of the antioxidant in the processing agent for viscose rayon is 0.1% by mass or more and 10% by mass or less.
Fatty acid derivatives: Compounds in which ethylene oxide is added at a ratio of 1 mol to 30 mol to 1 mol of fatty acids having 12 to 24 carbon atoms, and 1 mol of compounds polymerized with 4 mol to 50 mol of ethylene glycol and carbon. At least one selected from ester compounds with 1 mol or more and 2 mol or less of a fatty acid having a number of 12 or more and 24 or less.
Fatty acid: Fatty acid having 12 or more and 24 or less carbon atoms.
Fat: At least one selected from vegetable oil, animal oil, and hydrogenated oil. - 前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、並びに前記酸化防止剤の含有割合の合計を100質量部とすると、
前記脂肪酸誘導体を80質量部以上99.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、並びに前記酸化防止剤を0.1質量部以上10質量部以下の割合で含有する請求項1に記載のビスコースレーヨン用処理剤。 When the total content ratio of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, and the antioxidant is 100 parts by mass,
The fatty acid derivative is 80 parts by mass or more and 99.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more. The treatment agent for viscose rayon according to claim 1, containing the agent in a proportion of 10 parts by mass or less. - 更に、下記の潤滑剤、及びアニオン界面活性剤から選ばれる少なくとも一つを含有する請求項1に記載のビスコースレーヨン用処理剤。
潤滑剤:炭化水素化合物、エステル化合物(前記油脂及び前記脂肪酸誘導体を除く)、及びシリコーンから選ばれる少なくとも一つ。 The treatment agent for viscose rayon according to claim 1, further comprising at least one selected from the following lubricants and anionic surfactants.
Lubricant: at least one selected from hydrocarbon compounds, ester compounds (excluding the oils and fats and fatty acid derivatives), and silicones. - 前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記潤滑剤を含み、
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記潤滑剤の含有割合の合計を100質量部とすると、
前記脂肪酸誘導体を60質量部以上98.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、前記酸化防止剤を0.1質量部以上10質量部以下、並びに前記潤滑剤を1質量部以上20質量部以下の割合で含有する請求項3に記載のビスコースレーヨン用処理剤。 The fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the lubricant,
When the total content of the fatty acid derivative, at least one selected from the fatty acid and the oil, the antioxidant, and the lubricant is 100 parts by mass,
The fatty acid derivative is 60 parts by mass or more and 98.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more and 10 parts by mass or less. The treatment agent for viscose rayon according to claim 3, which contains the lubricant in a proportion of 1 part by mass or more and 20 parts by mass or less. - 前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記アニオン界面活性剤を含み、
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、並びに前記アニオン界面活性剤の含有割合の合計を100質量部とすると、
前記脂肪酸誘導体を60質量部以上98.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、前記酸化防止剤を0.1質量部以上10質量部以下、並びに前記アニオン界面活性剤を1質量部以上20質量部以下の割合で含有する請求項3に記載のビスコースレーヨン用処理剤。 The fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the anionic surfactant,
When the total content of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, and the anionic surfactant is 100 parts by mass,
The fatty acid derivative is 60 parts by mass or more and 98.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more and 10 parts by mass or less. The treatment agent for viscose rayon according to claim 3, which contains the anionic surfactant in a proportion of 1 part by mass or more and 20 parts by mass or less. - 前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、前記潤滑剤、並びに前記アニオン界面活性剤を含み、
前記脂肪酸誘導体、前記脂肪酸及び前記油脂から選ばれる少なくとも一つ、前記酸化防止剤、前記潤滑剤、並びに前記アニオン界面活性剤の含有割合の合計を100質量部とすると、
前記脂肪酸誘導体を40質量部以上97.89質量部以下、前記脂肪酸及び前記油脂から選ばれる少なくとも一つを0.01質量部以上10質量部以下、前記酸化防止剤を0.1質量部以上10質量部以下、前記潤滑剤を1質量部以上20質量部以下、並びに前記アニオン界面活性剤を1質量部以上20質量部以下の割合で含有する請求項3に記載のビスコースレーヨン用処理剤。 The fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, the lubricant, and the anionic surfactant,
When the total content of the fatty acid derivative, at least one selected from the fatty acid and the oil and fat, the antioxidant, the lubricant, and the anionic surfactant is 100 parts by mass,
The fatty acid derivative is 40 parts by mass or more and 97.89 parts by mass or less, at least one selected from the fatty acid and the oil or fat is 0.01 part by mass or more and 10 parts by mass or less, and the antioxidant is 0.1 part by mass or more and 10 parts by mass or less. The treatment agent for viscose rayon according to claim 3, which contains the lubricant in a proportion of 1 part by mass or more and 20 parts by mass or less, and the anionic surfactant in a proportion of 1 part by mass or more and 20 parts by mass or less. - ビスコースレーヨンが、ビスコースレーヨン短繊維である請求項1~6のいずれか一項に記載のビスコースレーヨン用処理剤。 The processing agent for viscose rayon according to any one of claims 1 to 6, wherein the viscose rayon is viscose rayon staple fiber.
- 請求項1~6のいずれか一項に記載のビスコースレーヨン用処理剤が付着していることを特徴とするビスコースレーヨン。 A viscose rayon characterized by being coated with the viscose rayon treatment agent according to any one of claims 1 to 6.
- 請求項1~6のいずれか一項に記載のビスコースレーヨン用処理剤が付着していることを特徴とするビスコースレーヨン短繊維。 Viscose rayon short fibers, characterized in that the viscose rayon treatment agent according to any one of claims 1 to 6 is attached.
- 下記の工程1~2を含むことを特徴とするスパンレース不織布の製造方法。
工程1:請求項9に記載のビスコースレーヨン短繊維にカーディングを行い、ウェブを製造する工程。
工程2:前記工程1で得られたウェブを水流にて交絡させる工程。 A method for producing a spunlace nonwoven fabric, comprising the following steps 1 and 2.
Step 1: A step of carding the viscose rayon short fibers according to claim 9 to produce a web.
Step 2: A step of entangling the web obtained in Step 1 with a water stream.
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WO2007108206A1 (en) * | 2006-03-17 | 2007-09-27 | Matsumoto Yushi-Seiyaku Co., Ltd. | Fiber treatment agent and application thereof |
JP2012229506A (en) * | 2011-04-26 | 2012-11-22 | Matsumoto Yushi Seiyaku Co Ltd | Treating agent of fiber for producing nonwoven fabric, and application thereof |
JP2020109221A (en) * | 2019-01-04 | 2020-07-16 | 竹本油脂株式会社 | Staple fiber treatment agent, staple fiber, and method for manufacturing spun-lace non-woven cloth |
CN113005634A (en) * | 2021-02-24 | 2021-06-22 | 李思鹏 | Moisture-absorbing and bacteriostatic spunlace non-woven fabric and preparation method thereof |
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JP6132966B1 (en) | 2016-10-26 | 2017-05-24 | 竹本油脂株式会社 | Fiber treatment agent for spunlace and method for producing spunlace nonwoven fabric |
JP6994611B2 (en) | 2019-09-06 | 2022-02-04 | 松本油脂製薬株式会社 | High-pressure water flow entanglement fiber treatment agent and its use |
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WO2007108206A1 (en) * | 2006-03-17 | 2007-09-27 | Matsumoto Yushi-Seiyaku Co., Ltd. | Fiber treatment agent and application thereof |
JP2012229506A (en) * | 2011-04-26 | 2012-11-22 | Matsumoto Yushi Seiyaku Co Ltd | Treating agent of fiber for producing nonwoven fabric, and application thereof |
JP2020109221A (en) * | 2019-01-04 | 2020-07-16 | 竹本油脂株式会社 | Staple fiber treatment agent, staple fiber, and method for manufacturing spun-lace non-woven cloth |
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