WO2024056043A1 - Polycarbonate alloy, method for preparing same, and use thereof - Google Patents
Polycarbonate alloy, method for preparing same, and use thereof Download PDFInfo
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- WO2024056043A1 WO2024056043A1 PCT/CN2023/118956 CN2023118956W WO2024056043A1 WO 2024056043 A1 WO2024056043 A1 WO 2024056043A1 CN 2023118956 W CN2023118956 W CN 2023118956W WO 2024056043 A1 WO2024056043 A1 WO 2024056043A1
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- polycarbonate
- polycarbonate alloy
- resin
- ethylene
- block copolymer
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- 239000004417 polycarbonate Substances 0.000 title claims abstract description 39
- 229920000515 polycarbonate Polymers 0.000 title claims abstract description 39
- 239000000956 alloy Substances 0.000 title claims abstract description 30
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title description 3
- 229920005989 resin Polymers 0.000 claims abstract description 26
- 239000011347 resin Substances 0.000 claims abstract description 26
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims abstract description 21
- 229920001400 block copolymer Polymers 0.000 claims abstract description 19
- BXOUVIIITJXIKB-UHFFFAOYSA-N ethene;styrene Chemical group C=C.C=CC1=CC=CC=C1 BXOUVIIITJXIKB-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000011521 glass Substances 0.000 claims abstract description 19
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 claims abstract description 19
- 239000002245 particle Substances 0.000 claims description 11
- 229920001971 elastomer Polymers 0.000 claims description 9
- 238000012360 testing method Methods 0.000 claims description 9
- 239000004005 microsphere Substances 0.000 claims description 8
- 239000003963 antioxidant agent Substances 0.000 claims description 7
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims description 7
- 239000000314 lubricant Substances 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 5
- 239000012752 auxiliary agent Substances 0.000 claims description 4
- 239000000155 melt Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 2
- 229920005668 polycarbonate resin Polymers 0.000 claims description 2
- 239000004431 polycarbonate resin Substances 0.000 claims description 2
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 abstract description 18
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 abstract description 18
- 239000011324 bead Substances 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 7
- 239000011159 matrix material Substances 0.000 abstract description 2
- 230000000052 comparative effect Effects 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 229920002633 Kraton (polymer) Polymers 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- SSADPHQCUURWSW-UHFFFAOYSA-N 3,9-bis(2,6-ditert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane Chemical compound CC(C)(C)C1=CC(C)=CC(C(C)(C)C)=C1OP1OCC2(COP(OC=3C(=CC(C)=CC=3C(C)(C)C)C(C)(C)C)OC2)CO1 SSADPHQCUURWSW-UHFFFAOYSA-N 0.000 description 1
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 1
- 229920007019 PC/ABS Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- TXQVDVNAKHFQPP-UHFFFAOYSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CO)(CO)CO TXQVDVNAKHFQPP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- WWNGFHNQODFIEX-UHFFFAOYSA-N buta-1,3-diene;methyl 2-methylprop-2-enoate;styrene Chemical compound C=CC=C.COC(=O)C(C)=C.C=CC1=CC=CC=C1 WWNGFHNQODFIEX-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000011325 microbead Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- SFMJNHNUOVADRW-UHFFFAOYSA-N n-[5-[9-[4-(methanesulfonamido)phenyl]-2-oxobenzo[h][1,6]naphthyridin-1-yl]-2-methylphenyl]prop-2-enamide Chemical compound C1=C(NC(=O)C=C)C(C)=CC=C1N1C(=O)C=CC2=C1C1=CC(C=3C=CC(NS(C)(=O)=O)=CC=3)=CC=C1N=C2 SFMJNHNUOVADRW-UHFFFAOYSA-N 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
Definitions
- the invention relates to the technical field of polymer materials, and in particular to a polycarbonate alloy and its preparation method and application.
- PC Polycarbonate
- ABS Polycarbonate
- PC/ABS alloy has better heat resistance, impact strength and tensile strength than ABS.
- cost and melt viscosity are lower than PC.
- the performance is better than that of PC, and the sensitivity of the internal stress and impact strength of the product to the thickness of the product is greatly reduced. It can be used to form large-area or thin-walled long-process products. Widely used in interior and exterior automotive parts.
- the object of the present invention is to provide a polycarbonate alloy with good dimensional stability and scratch resistance.
- Another object of the present invention is to provide a preparation method and application of the above-mentioned polycarbonate alloy.
- a polycarbonate alloy including the following components in parts by weight:
- the object of the present invention can be achieved when the content of styrene units in the hydrogenated styrene-ethylene/butylene block copolymer resin is 20-58 wt%.
- the hydrogenated styrene-ethylene/butylene block copolymer resin The content of styrene units is 28-40wt%, more preferably 31-34wt%.
- the content of hydrogenated styrene-ethylene/butylene block copolymer resin is 40-50% by weight of the hollow glass microspheres.
- the average particle size of the hollow glass microspheres is 5-25 microns, preferably 8-15 microns.
- the rubber content in the ABS resin is 10-25wt%, preferably 12-17wt%.
- the polycarbonate resin has a melt index of 8-15g/10min at 300°C and 1.2kg, and the test standard is ISO1133-1-2011.
- auxiliary agents are selected from at least one of antioxidants and lubricants.
- Antioxidants can be phosphite antioxidants, pentaerythritol antioxidants, etc., such as antioxidant 168, antioxidant 1010 and combinations thereof.
- the lubricant can be an ester lubricant, such as PETS lubricant.
- the preparation method of polycarbonate alloy includes the following steps: mix each component evenly according to the proportion, and then extrude and granulate through a twin-screw extruder.
- the screw temperature range is 220-250°C to obtain a polycarbonate alloy.
- polycarbonate alloy is used to prepare automotive products, which can be automotive door panel decorations, gear panels, switch panels, reading lights and other products that require high dimensional stability and good scratch resistance.
- the invention adds maleic anhydride-grafted ABS, hollow glass microbeads and a specific amount of hydrogenated styrene-ethylene/butylene block copolymer into the resin system of polycarbonate/acrylonitrile-butadiene-styrene resin alloy.
- Resin, hollow glass microspheres are more firmly dispersed in the matrix resin under the action of hydrogenated styrene-ethylene/butylene block copolymer resin and maleic anhydride-grafted ABS, thereby improving the scratch resistance and scratch resistance of polycarbonate alloys.
- the low CLTE characteristics further broaden the application of polycarbonate materials in the automotive field.
- the sources of raw materials used in the examples and comparative examples are as follows:
- Polycarbonate 1 The melt index at 300°C and 1.2kg is 10g/10min, Taihua’s PC FN2200;
- Polycarbonate 2 The melt index at 300°C and 1.2kg is 14g/10min, LXZY1615T-11 from Luxi, Shandong;
- ABS-A rubber content 12wt%, ABS 8434 from Takahashi Petrochemical
- ABS-B rubber content 16wt%, ABS 0215 from Jilin Petrochemical
- ABS-C rubber content 10wt%, ABS 275 from Takahashi Petrochemical
- ABS-D rubber content 24wt%, ABS D-120A of Guoqiao ABS;
- ABS-E rubber content 26wt%, ABS D-100 of Guoqiao ABS;
- Hydrogenated styrene-ethylene/butylene block copolymer resin 1 Li Changrong Chemical, brand name SEBS 7551, styrene unit content 33%;
- Hydrogenated styrene-ethylene/butylene block copolymer resin 2 Taiwan Rubber Co., Ltd., brand 6159, styrene content 29%;
- Hydrogenated styrene-ethylene/butylene block copolymer resin 3 American Kraton, brand RP6936, styrene unit content 40%;
- Hydrogenated styrene-ethylene/butylene block copolymer resin 4 American Kraton, brand G-1642, styrene unit content 20%;
- Hydrogenated styrene-ethylene/butylene block copolymer resin 5 American Kraton, brand A1535, styrene content 58%.
- methyl methacrylate-butadiene-styrene terpolymer LG Chem ME500;
- Hollow glass beads 1 average particle size 5 microns, C80 from Yilei Mining;
- Hollow glass beads 2 average particle size 10 microns, C70 from Yilei Mining
- Hollow glass beads 3 average particle size 15 microns, C60 from Yilei Mining;
- Hollow glass beads 4 average particle size 25 microns, C40 from Yilei Mining;
- Solid glass beads average particle size 18mm, Xinran Mining’s A1-800 mesh;
- Mica powder Jiangmen Jingda, HYC500, average particle size 25 microns;
- Glass powder Chuangde powder, D258, average particle size 25 microns;
- Antioxidant 1:1 mixture of hindered phenol antioxidant 1076 and phosphite antioxidant PEP-36, commercially available;
- Lubricant pentaerythritol stearate, commercially available
- Preparation method of polycarbonate alloy Mix each component evenly according to the proportion, and then extrude and granulate through a twin-screw extruder. The temperature of each section of the main barrel is controlled (from the feed port to the machine head outlet). ) were respectively 220°C, 235°C, 245°C, 250°C, and 245°C to obtain a polycarbonate alloy.
- Example 1-4/14 It can be seen from Example 1-4/14 that the preferred rubber content range of ABS resin is 12-17wt%.
- the average particle size of the glass microspheres is preferably 8-15 microns.
- the content of the hydrogenated styrene-ethylene/butylene block copolymer resin is preferably 40-50% by weight of the hollow glass microspheres.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Provided is a polycarbonate alloy, comprising the following components in parts by weight: a polycarbonate, acrylonitrile-butadiene-styrene resin, a hollow glass bead, maleic anhydride-grafted ABS, and hydrogenated styrene-ethylene/butylene block copolymer resin of 35-50% by weight of the glass bead. The present invention adds the maleic anhydride-grafted ABS, the hollow glass bead, and a specific amount of the hydrogenated styrene-ethylene/butylene block copolymer resin in the resin system of a polycarbonate/acrylonitrile-butadiene-styrene resin alloy. The hollow glass bead is more stably dispersed in the matrix resin under the action of the hydrogenated styrene-ethylene/butylene block copolymer resin and the maleic anhydride-grafted ABS, thereby improving the scratch resistance and low CLTE characteristic of the polycarbonate alloy, and further broadening the application of polycarbonate materials in the field of automobiles.
Description
本发明涉及高分子材料技术领域,特别是涉及一种聚碳酸酯合金及其制备方法和应用。The invention relates to the technical field of polymer materials, and in particular to a polycarbonate alloy and its preparation method and application.
聚碳酸酯(PC)具有优异的耐热性、高强度以及耐冲击性能,且尺寸稳定,属于一种用途非常广泛的工程塑料,广泛用于汽车工业、电子电器工业、轻工家电、纺织和建筑等行业。PC与ABS共混可以综合两者的优良性能,PC/ABS合金一方面它的耐热性,冲击强度和拉伸强度优于ABS,另一方面它的成本和熔体粘度比PC低,加工性能比PC好,其制品内应力和冲击强度对制品厚度的敏感性都大大降低。可用于成型大面积或薄壁长流程制品。广泛应用于汽车内外部件。Polycarbonate (PC) has excellent heat resistance, high strength and impact resistance, and is dimensionally stable. It is a very versatile engineering plastic and is widely used in the automotive industry, electronic and electrical industry, light industrial home appliances, textiles and Construction and other industries. Blending PC and ABS can combine the excellent properties of both. On the one hand, PC/ABS alloy has better heat resistance, impact strength and tensile strength than ABS. On the other hand, its cost and melt viscosity are lower than PC. The performance is better than that of PC, and the sensitivity of the internal stress and impact strength of the product to the thickness of the product is greatly reduced. It can be used to form large-area or thin-walled long-process products. Widely used in interior and exterior automotive parts.
随着汽车工业的发展,汽车外观设计也对零件提出越来越高的要求,诸如:With the development of the automobile industry, automobile exterior design has also placed higher and higher requirements on parts, such as:
第一,长尺寸、整体化的设计需求逐步凸显,并且“轻量化”的趋势更加明显,这就需要我们材料在较长尺寸零件的时候,材料需要有更低的CLTE(线性热膨胀系数),来保证零件的尺寸稳定性。First, the demand for long-sized and integrated designs has gradually become more prominent, and the trend of "lightweight" has become more obvious. This requires our materials to have lower CLTE (coefficient of linear thermal expansion) when making longer-sized parts. to ensure the dimensional stability of the parts.
第二,近年来,汽车行业如汽车内饰、外饰件对耐刮擦、低CLTE材料的需求越来越大。Second, in recent years, the automotive industry, such as automotive interior and exterior parts, has increasingly demanded scratch-resistant, low CLTE materials.
但是,现有技术少有同时解决上述两方面缺陷的材料。因此,开发一种能够兼具低CLTE和耐刮擦的材料在汽车行业具有很高的应用价值和意义。However, there are few materials in the existing technology that simultaneously solve the above two deficiencies. Therefore, developing a material that can have both low CLTE and scratch resistance has high application value and significance in the automotive industry.
发明内容Contents of the invention
本发明的目的在于,提供一种尺寸稳定性好、耐刮擦的聚碳酸酯合金。The object of the present invention is to provide a polycarbonate alloy with good dimensional stability and scratch resistance.
本发明的另一目的在于,提供上述聚碳酸酯合金的制备方法和应用。Another object of the present invention is to provide a preparation method and application of the above-mentioned polycarbonate alloy.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种聚碳酸酯合金,按重量份计,包括以下组分:
A polycarbonate alloy, including the following components in parts by weight:
A polycarbonate alloy, including the following components in parts by weight:
氢化苯乙烯-乙烯/丁烯嵌段共聚树脂空心玻璃微珠重量份的35-55%。35-55% by weight of hydrogenated styrene-ethylene/butylene block copolymer resin hollow glass microspheres.
一般氢化苯乙烯-乙烯/丁烯嵌段共聚树脂中苯乙烯单元的含量在20-58wt%时都能够实现本发明的目的,优选的,所述氢化苯乙烯-乙烯/丁烯嵌段共聚树脂中苯乙烯单元的含量为28-40wt%,更优选31-34wt%。Generally, the object of the present invention can be achieved when the content of styrene units in the hydrogenated styrene-ethylene/butylene block copolymer resin is 20-58 wt%. Preferably, the hydrogenated styrene-ethylene/butylene block copolymer resin The content of styrene units is 28-40wt%, more preferably 31-34wt%.
优选的,氢化苯乙烯-乙烯/丁烯嵌段共聚树脂的含量为空心玻璃微珠重量份的40-50%。Preferably, the content of hydrogenated styrene-ethylene/butylene block copolymer resin is 40-50% by weight of the hollow glass microspheres.
优选的,所述的空心玻璃微珠的平均粒径为5-25微米,优选8-15微米。Preferably, the average particle size of the hollow glass microspheres is 5-25 microns, preferably 8-15 microns.
优选的,所述的ABS树脂中橡胶含量为10-25wt%,优选12-17wt%。Preferably, the rubber content in the ABS resin is 10-25wt%, preferably 12-17wt%.
所述聚碳酸酯树脂在300℃、1.2kg条件下的熔融指数为8-15g/10min,测试标准为ISO1133-1-2011。The polycarbonate resin has a melt index of 8-15g/10min at 300°C and 1.2kg, and the test standard is ISO1133-1-2011.
按重量份计,还包括0-2份助剂,所述的助剂选自抗氧剂、润滑剂中的至少一种。It also includes 0-2 parts by weight of auxiliary agents, and the auxiliary agents are selected from at least one of antioxidants and lubricants.
抗氧剂可以是亚磷酸酯类抗氧剂、季戊四醇类抗氧剂等,如抗氧剂168、抗氧剂1010及其组合。Antioxidants can be phosphite antioxidants, pentaerythritol antioxidants, etc., such as antioxidant 168, antioxidant 1010 and combinations thereof.
润滑剂可以是酯类润滑剂,如PETS润滑剂。The lubricant can be an ester lubricant, such as PETS lubricant.
聚碳酸酯合金的制备方法,包括以下步骤:按照配比,将各组分混合均匀,再通过双螺杆挤出机挤出造粒,螺杆温度范围是220-250℃,得到聚碳酸酯合金。The preparation method of polycarbonate alloy includes the following steps: mix each component evenly according to the proportion, and then extrude and granulate through a twin-screw extruder. The screw temperature range is 220-250°C to obtain a polycarbonate alloy.
聚碳酸酯合金的应用,用于制备车载制品,可以是汽车门板装饰件、排挡面板、开关面板、阅读灯等需要尺寸稳定性高、耐刮擦性能好的制件。The application of polycarbonate alloy is used to prepare automotive products, which can be automotive door panel decorations, gear panels, switch panels, reading lights and other products that require high dimensional stability and good scratch resistance.
本发明具有如下有益效果The present invention has the following beneficial effects
本发明通过在聚碳酸酯/丙烯腈-丁二烯-苯乙烯树脂合金的树脂体系中添加马来酸酐接枝ABS、空心玻璃微珠以及特定量的氢化苯乙烯-乙烯/丁烯嵌段共聚树脂,空心玻璃微珠在氢化苯乙烯-乙烯/丁烯嵌段共聚树脂、马来酸酐接枝ABS的作用下更稳固的分散在基体树脂中,从而提升聚碳酸酯合金的耐刮擦性能和低CLTE特性,进一步拓宽了聚碳酸酯材料在汽车领域的应用。The invention adds maleic anhydride-grafted ABS, hollow glass microbeads and a specific amount of hydrogenated styrene-ethylene/butylene block copolymer into the resin system of polycarbonate/acrylonitrile-butadiene-styrene resin alloy. Resin, hollow glass microspheres are more firmly dispersed in the matrix resin under the action of hydrogenated styrene-ethylene/butylene block copolymer resin and maleic anhydride-grafted ABS, thereby improving the scratch resistance and scratch resistance of polycarbonate alloys. The low CLTE characteristics further broaden the application of polycarbonate materials in the automotive field.
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形
和改进。这些都属于本发明的保护范围。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those of ordinary skill in the art, several modifications can be made without departing from the concept of the present invention. and improvements. These all belong to the protection scope of the present invention.
实施例和对比例所用原料来源如下:The sources of raw materials used in the examples and comparative examples are as follows:
聚碳酸酯1:在300℃、1.2kg条件下的熔融指数为10g/10min,台化的PC FN2200;Polycarbonate 1: The melt index at 300°C and 1.2kg is 10g/10min, Taihua’s PC FN2200;
聚碳酸酯2:在300℃、1.2kg条件下的熔融指数为14g/10min,山东鲁西的LXZY1615T-11;Polycarbonate 2: The melt index at 300°C and 1.2kg is 14g/10min, LXZY1615T-11 from Luxi, Shandong;
ABS-A:橡胶含量12wt%,高桥石化的ABS 8434;ABS-A: rubber content 12wt%, ABS 8434 from Takahashi Petrochemical;
ABS-B:橡胶含量16wt%,吉林石化的ABS 0215;ABS-B: rubber content 16wt%, ABS 0215 from Jilin Petrochemical;
ABS-C:橡胶含量10wt%,高桥石化的ABS 275;ABS-C: rubber content 10wt%, ABS 275 from Takahashi Petrochemical;
ABS-D:橡胶含量24wt%,国桥ABS的ABS D-120A;ABS-D: rubber content 24wt%, ABS D-120A of Guoqiao ABS;
ABS-E:橡胶含量26wt%,国桥ABS的ABS D-100;ABS-E: rubber content 26wt%, ABS D-100 of Guoqiao ABS;
氢化苯乙烯-乙烯/丁烯嵌段共聚树脂1:李长荣化学,牌号SEBS 7551,苯乙烯单元含量33%;Hydrogenated styrene-ethylene/butylene block copolymer resin 1: Li Changrong Chemical, brand name SEBS 7551, styrene unit content 33%;
氢化苯乙烯-乙烯/丁烯嵌段共聚树脂2:台橡股份,牌号6159,苯乙烯含量29%;Hydrogenated styrene-ethylene/butylene block copolymer resin 2: Taiwan Rubber Co., Ltd., brand 6159, styrene content 29%;
氢化苯乙烯-乙烯/丁烯嵌段共聚树脂3:美国科腾,牌号RP6936,苯乙烯单元含量40%;Hydrogenated styrene-ethylene/butylene block copolymer resin 3: American Kraton, brand RP6936, styrene unit content 40%;
氢化苯乙烯-乙烯/丁烯嵌段共聚树脂4:美国科腾,牌号G-1642,苯乙烯单元含量20%;Hydrogenated styrene-ethylene/butylene block copolymer resin 4: American Kraton, brand G-1642, styrene unit content 20%;
氢化苯乙烯-乙烯/丁烯嵌段共聚树脂5:美国科腾,牌号A1535,苯乙烯含量58%。Hydrogenated styrene-ethylene/butylene block copolymer resin 5: American Kraton, brand A1535, styrene content 58%.
马来酸酐接枝ABS-1:沈阳科通KT-2;Maleic anhydride grafted ABS-1: Shenyang Ketong KT-2;
马来酸酐接枝ABS-2:南海柏晨AD-38;Maleic anhydride grafted ABS-2: Nanhai Baichen AD-38;
其它相容剂:甲基丙烯酸甲酯-丁二烯-苯乙烯三元共聚物:LG化学ME500;Other compatibilizers: methyl methacrylate-butadiene-styrene terpolymer: LG Chem ME500;
空心玻璃微珠1:平均粒径5微米,溢磊矿业的C80;Hollow glass beads 1: average particle size 5 microns, C80 from Yilei Mining;
空心玻璃微珠2:平均粒径10微米,溢磊矿业的C70;Hollow glass beads 2: average particle size 10 microns, C70 from Yilei Mining;
空心玻璃微珠3:平均粒径15微米,溢磊矿业的C60;Hollow glass beads 3: average particle size 15 microns, C60 from Yilei Mining;
空心玻璃微珠4:平均粒径25微米,溢磊矿业的C40;Hollow glass beads 4: average particle size 25 microns, C40 from Yilei Mining;
实心玻璃微珠:平均粒径18mm,鑫冉矿业的A1-800目;
Solid glass beads: average particle size 18mm, Xinran Mining’s A1-800 mesh;
云母粉:江门精达,HYC500,平均粒径25微米;Mica powder: Jiangmen Jingda, HYC500, average particle size 25 microns;
二氧化硅:安徽佰奥,二氧化硅,平均粒径23微米;Silica: Anhui Baiao, silica, average particle size 23 microns;
玻璃粉:创德粉体,D258,平均粒径25微米;Glass powder: Chuangde powder, D258, average particle size 25 microns;
抗氧剂:受阻酚抗氧剂1076与亚磷酸酯类抗氧剂PEP-36的1:1混合物,市购;Antioxidant: 1:1 mixture of hindered phenol antioxidant 1076 and phosphite antioxidant PEP-36, commercially available;
润滑剂:季戊四醇硬脂酸酯,市购;Lubricant: pentaerythritol stearate, commercially available;
实施例和对比例聚碳酸酯合金的制备方法:按照配比,将各组分混合均匀,再通过双螺杆挤出机挤出造粒,主机筒各段控制温度(从加料口至机头出口)分别为220℃、235℃、245℃、250℃、245℃,得到聚碳酸酯合金。Examples and Comparative Examples Preparation method of polycarbonate alloy: Mix each component evenly according to the proportion, and then extrude and granulate through a twin-screw extruder. The temperature of each section of the main barrel is controlled (from the feed port to the machine head outlet). ) were respectively 220°C, 235°C, 245°C, 250°C, and 245°C to obtain a polycarbonate alloy.
各项测试方法:Various test methods:
(1)低CLTE效果评价:测试材料的线性热膨胀系数(CLTE),CLTE参照测试标准ISO 11359-2-1999进行测试,得到-30-80℃,流动方向的CLTE数据,CLTE数值越小越好。(1) Low CLTE effect evaluation: Test the coefficient of linear thermal expansion (CLTE) of the material. The CLTE is tested according to the test standard ISO 11359-2-1999. The CLTE data of -30-80℃ in the flow direction is obtained. The smaller the CLTE value, the better. .
(2)。耐刮擦效果评价:耐刮擦效果评价参考Q/JLY J7110536B-2016《乘用车内外饰塑料件耐刮擦性试验规范》进行测试,测得△L数据,△L数值越小越好。(2) Scratch resistance evaluation: The scratch resistance evaluation is tested with reference to Q/JLY J7110536B-2016 "Test Specification for Scratch Resistance of Passenger Vehicle Interior and Exterior Plastic Parts" and the △L data is measured. The smaller the △L value, the better.
表1:实施例1-8聚碳酸酯合金各组分含量(重量份)及测试结果
Table 1: Contents (parts by weight) and test results of components of the polycarbonate alloys of Examples 1-8
Table 1: Contents (parts by weight) and test results of components of the polycarbonate alloys of Examples 1-8
由实施例1-4/14可知,ABS树脂优选橡胶含量范围是12-17wt%。It can be seen from Example 1-4/14 that the preferred rubber content range of ABS resin is 12-17wt%.
由实施例1/5-7可知,优选玻璃微珠的均粒径为8-15微米。It can be seen from Examples 1/5-7 that the average particle size of the glass microspheres is preferably 8-15 microns.
表2:实施例9-14聚碳酸酯合金各组分含量(重量份)及测试结果
Table 2: Contents (weight parts) and test results of each component of the polycarbonate alloy of Examples 9-14
Table 2: Contents (weight parts) and test results of each component of the polycarbonate alloy of Examples 9-14
由实施例1/9-12可知,氢化苯乙烯-乙烯/丁烯嵌段共聚树脂中苯乙烯单元的含量明显影响尺寸稳定性以及耐刮擦性,最优选31-34wt%。It can be seen from Examples 1/9-12 that the content of styrene units in the hydrogenated styrene-ethylene/butylene block copolymer resin significantly affects the dimensional stability and scratch resistance, and is most preferably 31-34 wt%.
表3:实施例15-19聚碳酸酯合金各组分含量(重量份)及测试结果
Table 3: Contents (parts by weight) and test results of components of polycarbonate alloys in Examples 15-19
Table 3: Contents (parts by weight) and test results of components of polycarbonate alloys in Examples 15-19
由实施例1/17-19可知,优选氢化苯乙烯-乙烯/丁烯嵌段共聚树脂的含量为空心玻璃微珠重量份的40-50%。
It can be seen from Examples 1/17-19 that the content of the hydrogenated styrene-ethylene/butylene block copolymer resin is preferably 40-50% by weight of the hollow glass microspheres.
表3:对比例聚碳酸酯合金各组分含量(重量份)及测试结果
Table 3: Comparative example polycarbonate alloy component content (parts by weight) and test results
Table 3: Comparative example polycarbonate alloy component content (parts by weight) and test results
由对比例1/2/3/4可知,氢化苯乙烯-乙烯/丁烯嵌段共聚树脂、马来酸酐接枝ABS含量过高或过低时耐刮擦性能较差,并且CLTE数值过高,综合性能不足。It can be seen from Comparative Examples 1/2/3/4 that when the content of hydrogenated styrene-ethylene/butylene block copolymer resin and maleic anhydride-grafted ABS is too high or too low, the scratch resistance is poor, and the CLTE value is too high. , the comprehensive performance is insufficient.
由对比例5-8可知,其它种类的填料在本发明体系中耐刮擦性差,而且CLTE数值过高。
It can be seen from Comparative Examples 5-8 that other types of fillers have poor scratch resistance in the system of the present invention, and the CLTE value is too high.
Claims (9)
- 一种聚碳酸酯合金,其特征在于,按重量份计,包括以下组分:
A polycarbonate alloy, characterized by comprising the following components in parts by weight:
- 根据权利要求1所述的聚碳酸酯合金,其特征在于,所述氢化苯乙烯-乙烯/丁烯嵌段共聚树脂中苯乙烯单元的含量为28-40wt%,优选31-34wt%。The polycarbonate alloy according to claim 1, wherein the content of styrene units in the hydrogenated styrene-ethylene/butylene block copolymer resin is 28-40wt%, preferably 31-34wt%.
- 根据权利要求1所述的聚碳酸酯合金,其特征在于,氢化苯乙烯-乙烯/丁烯嵌段共聚树脂的含量为空心玻璃微珠重量份的40-50%。The polycarbonate alloy according to claim 1, wherein the content of the hydrogenated styrene-ethylene/butylene block copolymer resin is 40-50% by weight of the hollow glass microspheres.
- 根据权利要求1所述的聚碳酸酯合金,其特征在于,所述的空心玻璃微珠的平均粒径为5-25微米;优选8-15微米。The polycarbonate alloy according to claim 1, characterized in that the average particle size of the hollow glass microspheres is 5-25 microns; preferably 8-15 microns.
- 根据权利要求1所述的聚碳酸酯合金,其特征在于,所述的ABS树脂中橡胶含量为10-25wt%,优选12-17wt%。The polycarbonate alloy according to claim 1, characterized in that the rubber content in the ABS resin is 10-25wt%, preferably 12-17wt%.
- 根据权利要求1所述的聚碳酸酯合金,其特征在于,所述聚碳酸酯树脂在300℃、1.2kg条件下的熔融指数为8-15g/10min,测试标准为ISO1133-1-2011。The polycarbonate alloy according to claim 1, characterized in that the melt index of the polycarbonate resin under the conditions of 300°C and 1.2kg is 8-15g/10min, and the test standard is ISO1133-1-2011.
- 根据权利要求1所述的聚碳酸酯合金,其特征在于,按重量份计,还包括0-2份助剂,所述的助剂选自抗氧剂、润滑剂中的至少一种。The polycarbonate alloy according to claim 1, characterized in that it also includes 0-2 parts by weight of auxiliary agents, and the auxiliary agents are selected from at least one of antioxidants and lubricants.
- 权利要求1-7任一项所述聚碳酸酯合金的制备方法,其特征在于,包括以下步骤:按照配比,将各组分混合均匀,再通过双螺杆挤出机挤出造粒,螺杆温度范围是220-250℃,得到聚碳酸酯合金。The preparation method of polycarbonate alloy according to any one of claims 1 to 7, characterized in that it includes the following steps: mixing each component evenly according to the proportion, and then extruding and granulating through a twin-screw extruder. The temperature range is 220-250°C, and polycarbonate alloy is obtained.
- 权利要求1-7任一项所述聚碳酸酯合金的应用,其特征在于,用于制备车载制品。 The application of the polycarbonate alloy according to any one of claims 1 to 7, characterized in that it is used to prepare vehicle-mounted products.
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