WO2024055595A1 - 混合装置 - Google Patents

混合装置 Download PDF

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Publication number
WO2024055595A1
WO2024055595A1 PCT/CN2023/091304 CN2023091304W WO2024055595A1 WO 2024055595 A1 WO2024055595 A1 WO 2024055595A1 CN 2023091304 W CN2023091304 W CN 2023091304W WO 2024055595 A1 WO2024055595 A1 WO 2024055595A1
Authority
WO
WIPO (PCT)
Prior art keywords
conveying
component
section
mixing device
mixing
Prior art date
Application number
PCT/CN2023/091304
Other languages
English (en)
French (fr)
Inventor
吴锦武
许方南
张宁
赵宾
陈仁煜
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Priority to EP23841172.2A priority Critical patent/EP4360748A1/en
Priority to US18/531,469 priority patent/US20240100493A1/en
Publication of WO2024055595A1 publication Critical patent/WO2024055595A1/zh

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/50Movable or transportable mixing devices or plants
    • B01F33/501Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use
    • B01F33/5011Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use portable during use, e.g. hand-held
    • B01F33/50112Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use portable during use, e.g. hand-held of the syringe or cartridge type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/21Measuring
    • B01F35/214Measuring characterised by the means for measuring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/105Mixing heads, i.e. compact mixing units or modules, using mixing valves for feeding and mixing at least two components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/21Measuring
    • B01F35/2131Colour or luminescence
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7174Feed mechanisms characterised by the means for feeding the components to the mixer using pistons, plungers or syringes

Definitions

  • the present application relates to the field of material mixing equipment, and specifically to a mixing device.
  • the mixing device can mix a variety of materials to obtain mixed materials.
  • the components of the glue can be mixed by a mixing device to obtain the glue.
  • the proportion of each material needs to be kept within a certain range.
  • glue as an example, in order to improve the bonding quality, it is necessary to ensure that the proportion of each component in the glue is within a set range.
  • the existing mixing device measures the flow rate of the components through a flow meter and then calculates the proportion of each component in the glue to determine whether the proportion of the components meets the requirements. This measurement method is inefficient and reduces production efficiency.
  • the purpose of this application is to provide a mixing device that can improve the efficiency of detecting whether the proportion of mixed material components meets the requirements.
  • the embodiment of the present application provides a mixing device, including a conveying component, a discharge pipe and a detection component.
  • a plurality of conveying channels are provided inside the conveying component, and the plurality of conveying channels are used to convey various materials correspondingly.
  • a mixing channel is provided inside the discharge pipe, the discharge pipe is connected to the conveying component, and each of the conveying channels is connected to the mixing channel.
  • the detection component is used to detect the color of the mixed material after a plurality of materials are mixed in the mixing channel.
  • the mixing device is provided with a detection component.
  • the detection component can detect the color of the mixed material after multiple materials are mixed in the mixing channel. According to the color of the mixed material, the proportion of each component of the mixed material can be determined. Whether the requirements are met, there is no need to separately detect the flow rate of each component in the mixed material to determine the proportion of the component in the mixed material, which improves the efficiency of detecting whether the proportion of the mixed material components meets the requirements.
  • the detection component is disposed outside the discharge pipe.
  • the detection component is arranged outside the discharge pipe so that the material in the mixing channel will not directly contact the detection component, which reduces the possibility of the detection component being damaged by corrosion or wear of the material and increases the service life of the detection component.
  • the discharge pipe has a transparent area made of transparent material
  • the detection component is arranged outside the discharge pipe, and the detection component is configured to detect the colors of multiple materials after mixing in the mixing channel through the transparent area.
  • the detection component detects the material through the transparent area, and the detection component can be arranged outside the discharge pipe, so that the detection component can measure the proportion of components in the mixed material without direct contact with the material medium.
  • the entire discharge tube is made of transparent material.
  • the entire discharge pipe is transparent, so that the detection component can be installed at any position outside the discharge pipe, which facilitates adjustment of the installation position of the detection component and improves the detection effect.
  • the material of the discharge tube includes at least one of glass and plastic.
  • glass and plastic have better light transmittance, which improves the detection effect of the detection component.
  • the mixing device further includes a light source for providing illumination light to the transparent region.
  • the transparent area is illuminated by the light source, so that the detection component can clearly detect the color of the material in the mixing channel, which improves the detection accuracy.
  • the light source is disposed on the detection component.
  • the light source is arranged on the detection component, so that the light source can illuminate the detection range of the detection component, thereby improving the irradiation effect of the light source.
  • the conveying component has an output end
  • the discharge pipe includes a sleeve section and a mixing section.
  • the mixing section is connected to the sleeve section, the sleeve section is sleeved to the output end, and the mixing section is used to mix multiple materials.
  • the socket section is socketed at the output end, which reduces the possibility of leakage when the material enters the mixing channel from the conveying channel.
  • the detection component includes a color recognition camera.
  • the color recognition camera can quickly and accurately identify the color of the mixed material, which improves the detection efficiency and detection effect.
  • the mixing device further includes a bracket, which connects the conveying component and the detection component to keep the detection component outside the discharge pipe.
  • the detection component is fixed to the conveying component through the bracket, and the position of the detection component relative to the mixing channel is further fixed, so that the detection component can be maintained outside the discharge pipe.
  • the conveying component has an output end and a connecting end.
  • the output end and the connecting end are arranged oppositely, the discharge pipe is connected to the output end, and the bracket is connected to the connecting end.
  • the bracket is connected to the connection end to avoid blocking the components connected to the output end.
  • the stent includes a first section, a second section and a third section connected in sequence, the first section is connected to the connecting end, the second section extends along the first direction, and along the first direction, the first section and the third section
  • the three sections are arranged oppositely and are respectively connected to both ends of the second section, and the detection component is connected to one end of the third section away from the second section.
  • the first section is connected to the connection end so that the second section and the third section can be spaced apart from the conveying component to prevent the second section and the third section from blocking the components connected to the output end.
  • a movable component is provided inside the conveying component.
  • the movable component includes a plurality of pistons.
  • the pistons correspond to the conveying channel one-to-one.
  • the pistons are movably disposed in the conveying channel.
  • the pistons are configured to drive the material in the conveying channel into mixing. inside the channel.
  • the movable component further includes a connecting piece for connecting multiple pistons.
  • the pistons are connected through connecting parts, so that multiple pistons can be driven by one driving component, saving costs.
  • a plurality of feed openings are provided on the outer peripheral surface of the conveying member, and each feeding opening is connected to a conveying channel.
  • the feed port is arranged on the peripheral surface of the conveying component to facilitate communication between multiple material conveying channels and the corresponding feed port.
  • two transport channels are provided inside the transport component.
  • the two conveying channels can transport the two materials to the mixing channel for mixing, and the color of the mixed materials is detected by the detection component to determine whether the ratio of the two materials is correct.
  • Figure 1 is a schematic structural diagram of a mixing device provided by some embodiments of the present application.
  • Figure 2 is a schematic diagram of the internal structure of a mixing device provided by some embodiments of the present application.
  • Figure 3 is an enlarged view of A in Figure 2;
  • Figure 4 is a schematic three-dimensional structural diagram of a mixing device provided by some embodiments of the present application.
  • Figure 5 is a schematic structural diagram of a conveying component provided by some embodiments of the present application.
  • 10-conveying parts 101-feed port; 102-movable parts; 1021-piston; 1022-connector; 103-conveying channel; 104-output end; 105-connection end; 20-discharge pipe; 201-socket Section; 202-mixing section; 203-mixing channel; 30-detection component; 40-bracket; 401-third section; 402-second section; 403-first section; 100-mixing device.
  • an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application.
  • the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
  • the term "and/or" is only a description of the association relationship of associated objects, indicating that three relationships may exist.
  • a and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone.
  • the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship.
  • multiple refers to more than two.
  • multiple groups refers to two or more groups, and “multiple pieces” refers to two or more pieces.
  • the mixing device can mix a variety of materials to obtain mixed materials. Take the battery production process as an example. During the battery assembly process, glue is used in many places. For example, the battery cells are fixed to the box with glue; when the box includes a bottom guard, the bottom guard is initially attached with glue. Fixed to the box; the temperature management components in the box (such as water-cooling plates) are also connected to the box through glue. Glues often include multiple components and therefore require the use of mixing devices to mix the multiple components.
  • a mixing device which includes a conveying component, a discharge pipe and a detection component.
  • a plurality of conveying channels are provided inside the conveying component, and the plurality of conveying channels are used to convey various materials correspondingly.
  • a mixing channel is provided inside the discharge pipe, the discharge pipe is connected to the conveying component, and each of the conveying channels is connected to the mixing channel.
  • the detection component is used to detect the color of the mixed material after a plurality of materials are mixed in the mixing channel.
  • the detection component in the mixing device determines the proportion of each component in the mixed material by detecting the color of the mixed material. There is no need to separately detect the flow rate of each component in the mixed material to determine the proportion of the component in the mixed material. The detection process is simplified and the efficiency of detecting whether the proportion of mixed material components meets the requirements is improved.
  • Figure 1 is a schematic structural diagram of a mixing device 100 provided by some embodiments of the present application
  • Figure 2 is a schematic structural diagram of the mixing device 100 provided by some embodiments of the present application.
  • the embodiment of the present application provides a mixing device 100, including a conveying component 10, a discharge pipe 20 and a detection component 30.
  • a plurality of conveying channels 103 are provided inside the conveying component 10, and the plurality of conveying channels 103 are used to convey various materials correspondingly.
  • a mixing channel 203 is provided inside the discharge pipe 20 .
  • the discharge pipe 20 is connected to the conveying component 10
  • each of the conveying channels 103 is connected to the mixing channel 203 .
  • the detection component 30 is used to detect the color of the mixed materials after a plurality of materials are mixed in the mixing channel 203 .
  • the mixed material in the embodiment of the present application can be glue, and the mixing device 100 can be used to mix various components of the glue.
  • Each component can be solid (the solid components are mixed and then go through other processing steps to form a liquid Glue), can also be both liquid, or a mixture of solid and liquid, and the colors of each component can be different.
  • the conveying component 10 is used to convey materials.
  • the conveying component 10 may include components that drive the material to move along the conveying channel 103.
  • the conveying component 10 may also include a conveying pump corresponding to the conveying channel 103.
  • the conveying pump moves the material into the conveying channel 103.
  • the material is continuously pumped in so that the material can move along the conveying channel 103.
  • the conveying component 10 may also include an auger blade.
  • the auger blade is disposed in the conveying channel 103 and is rotationally connected to the conveying component 10. By driving the auger blade to rotate To achieve the purpose of promoting material movement.
  • the discharge pipe 20 can be integrally formed with the conveying component 10, or can be a separate component connected to the conveying component 10.
  • a stirring component can be provided in the mixing channel 203 formed by the discharging tube 20, and the stirring component can rotate with the discharging tube 20. The connected stirring blades stir the materials in the mixing channel 203 through the stirring blades, thereby improving the mixing uniformity.
  • the color of the mixed material will change.
  • the detection component 30 detects Compare the color produced with the color of the control group. If the color has a deviation, then the proportion of material components in the mixing channel 203 is wrong at this time. If the color is consistent or the deviation is within the allowable error range, then the material components in the mixing channel 203 are at this time. The proportions of material components are correct.
  • the detection component 30 can be disposed inside the discharge pipe 20 or outside the discharge pipe 20 .
  • the detection component 30 can detect the color of the mixed material after multiple materials are mixed in the mixing channel 203. According to the color of the mixed material, it can be judged whether the proportion of each component of the mixed material meets the requirements. There is no need to separately detect the mixed material. The flow rate of each component is used to determine the proportion of the component in the mixed material, which improves the efficiency of detecting whether the proportion of the mixed material components meets the requirements.
  • the color of the mixed material can be detected through one detection component 30, and the mixing device 100 does not need to be equipped with multiple flow meters corresponding to the number of components, making the structure of the mixing device 100 more streamlined and reducing the manufacturing and maintenance of the mixing device 100. cost.
  • the detection component 30 is disposed outside the discharge pipe 20 .
  • the detection component 30 can be disposed toward the outer circumferential surface of the discharge pipe 20 , and an observation window or hole is provided on the discharge pipe 20 .
  • the detection component 30 detects the mixed material inside the discharge pipe 20 through the peripheral wall of the discharge pipe 20 .
  • the detection component 30 can also be disposed toward the outlet of the discharge pipe 20 , and the detection component 30 detects the mixed material inside the discharge pipe 20 from the outlet of the discharge pipe 20 .
  • the detection component 30 is arranged outside the discharge pipe 20 so that the material in the mixing channel 203 will not be in direct contact with the detection component 30, which reduces the possibility that the detection component 30 is damaged due to corrosion or wear by the material, and improves detection efficiency. Service life of component 30.
  • the discharge tube 20 has a transparent area made of transparent material.
  • the detection component 30 is disposed outside the discharge tube 20.
  • the detection component 30 is configured to detect multiple components through the transparent area. The color of the materials after mixing in the mixing channel 203.
  • the transparent area may be a section of the discharge pipe 20 formed of transparent material. It can also be formed by opening an observation hole in the discharge pipe 20 and then sealing the observation hole with a transparent material.
  • the observation hole can be circular, rectangular or other polygonal.
  • the detection component 30 can detect the material through the transparent area, so that the detection component 30 can be arranged outside the discharge pipe 20, so that the detection component 30 can measure the proportion of components in the mixed material without direct contact with the material medium. On the one hand, it avoids The detection component 30 is worn due to contact with the material. On the other hand, the detection component 30 is prevented from being corrosively damaged and reducing its service life.
  • the transparent material includes at least one of glass and plastic, and the glass may be ultra-white glass.
  • the plastic may be polymethyl methacrylate, polycarbonate or polyethylene terephthalate.
  • the discharge pipe 20 may not have a transparent area.
  • an observation hole is provided on the peripheral wall of the outlet pipe.
  • the detection component 30 detects the color of the mixed material through the observation hole. After the detection is completed, Finally, the observation hole is closed to prevent the mixed material from leaking.
  • the detection component 30 can also be detachably connected to the conveying component 10, and the detection component 30 can be facing the outlet of the discharge pipe 20. After the detection is completed, the detection component 30 can be disassembled. Can.
  • the entire discharge pipe 20 is made of transparent material.
  • the detection component 30 can only be fixed at one position relative to the discharge pipe 20 , which makes it inconvenient to install and arrange the detection component 30 .
  • the entire discharge pipe 20 is transparent, so that the detection component 30 can be installed at any position outside the discharge pipe 20, which facilitates adjustment of the installation position of the detection component 30 and improves the detection effect.
  • the material of the discharge pipe 20 includes at least one of glass and plastic.
  • the glass can be ultra-white glass.
  • the plastic may be polymethyl methacrylate, polycarbonate or polyethylene terephthalate.
  • the discharge tube 20 may be made only of glass or plastic, or may be partly made of glass and partly made of plastic.
  • Glass and plastic have good light transmittance, so that the detection component 30 can accurately detect the color of the material through the discharge pipe 20, which improves the detection effect of the detection component 30.
  • the mixing device 100 further includes a light source for providing illumination light to the transparent area.
  • the light source eliminates the shadow of the discharge pipe 20 and improves the detection accuracy.
  • the light source can be a ring light source to spread the light evenly.
  • the light source may include a plurality of illuminating lamps, and the mixing device 100 may further include an annular mounting base.
  • the plurality of illuminating lamps are arranged on the mounting base in a circular array to form an annular light source.
  • the light source may also be a ring-shaped luminous light strip.
  • the detection component 30 can clearly detect the color of the material in the mixing channel 203, thereby improving the detection effect.
  • the light source is provided on the detection component 30 .
  • the light source may be a part of the detection component 30 , or may be an external component connected to the detection component 30 .
  • the light source may be disposed at the detection end of the detection component 30 for detection.
  • the detection component 30 includes a color recognition camera
  • the light source may be disposed at the lens of the detection component 30 .
  • the light source can be detachably connected to the detection component 30 to facilitate replacement of the light source.
  • the light source is arranged on the detection part 30 so that the light source can illuminate the detection range of the detection part 30 and improve the illumination effect of the light source.
  • the detection part 30 includes a color recognition camera
  • the light source is set at the lens of the color recognition camera and illuminates to the transparent area, reducing the possibility of shadows where the color recognition camera shoots.
  • the position of the detection component 30 is adjusted, the light source moves together, and there is no need to adjust the relative position of the two, which improves work efficiency.
  • Figure 3 is an enlarged view of A in Figure 2.
  • the conveying component 10 has an output end 104.
  • the discharge pipe 20 includes a socket section 201 and a mixing section 202.
  • the mixing section 202 is connected
  • the socket section 201 is connected to the output end 104, and the mixing section 202 is used to mix a variety of materials.
  • the conveying channels 103 in the conveying channels 103 can converge at the output end 104, and the materials in each conveying channel 103 are output to the mixing section 202 through the output end 104.
  • the socket section 201 plays a connecting role, connecting the mixing section 202 to the conveying component 10, so that the material can enter the inside of the mixing section 202, and the mixing section 202 plays a mixing role in the material.
  • the sleeve section 201 and the mixing section 202 can be integrally formed or can be independent components.
  • the inner diameter of the socket section 201 can be larger than the outer diameter of the output end 104 to facilitate the socket section 201 to be sleeved on the output end 104 .
  • the socket section 201 and the output end 104 can be welded, and the inner wall of the socket section 201 and the outer wall of the output end 104 can be respectively provided with threads, so that when the socket section 201 is sleeved on the output end 104, the two can be threaded.
  • the inner wall of the sleeve section 201 is sleeved on the outer peripheral surface of the output end 104, so that the gap between the discharge pipe 20 and the output end 104 is sealed, and the material is discharged from the output end 104. Afterwards, it can directly enter the mixing section 202, which reduces the possibility of leakage when the material enters the mixing channel 203 from the conveying channel 103.
  • the detection component 30 includes a color recognition camera.
  • the color recognition camera can detect the color of the material inside the discharge pipe 20 through the transparent area of the discharge pipe 20 , so that the color recognition camera can be disposed outside the discharge pipe 20 , Avoid direct contact of the color recognition camera with corrosive materials.
  • the color recognition camera can quickly and accurately identify the color of mixed materials, improving detection efficiency and detection results.
  • the detection component 30 can be a color recognition sensor.
  • the color recognition sensor is connected to the processor.
  • the data measured by the color recognition sensor is processed by the processor and then fed back to the user.
  • the processor compares the data with the RGB of the control group. Color parameters are compared, and the result of whether the material component ratio is correct is fed back to the user.
  • the mixing device 100 further includes a bracket 40 , the bracket 40 connects the conveying component 10 and the detection component 30 to keep the detection component 30 outside the discharge pipe 20 .
  • the bracket 40 plays a connecting and supporting role, so that the detection component 30 can be connected to the conveying component 10 and maintained outside the discharge pipe 20 .
  • the bracket 40 may be a rod-shaped structure, and both ends of the bracket 40 may be detachably connected to the transport component 10 and the detection component 30 respectively. Furthermore, the bracket 40 can also be a hollow structure, which can maintain the support effect of the bracket 40 while reducing the weight of the bracket 40 .
  • the detection component 30 is fixed to the conveying component 10 through the bracket 40, thereby fixing the position of the detection component 30 relative to the mixing channel 203, thereby improving the detection accuracy of the detection component 30.
  • Figure 4 is a diagram of a mixing device 100 provided by some embodiments of the present application. Schematic diagram of the three-dimensional structure.
  • the conveying component 10 has an output end 104 and a connecting end 105. Along the first direction, the output end 104 and the connecting end 105 are arranged oppositely.
  • the discharge pipe 20 is connected to the output end 104, and the bracket 40 is connected to the connecting end 105.
  • the first direction may be the direction pointed by the Z axis in FIG. 4 , and at the same time, the axis of the mixing channel 203 may be parallel to the Z axis.
  • the connecting end 105 plays a connecting role, so that the bracket 40 can be connected to the connecting end 105 .
  • the connecting end 105 may be provided with a plug-in hole, and the bracket 40 may be inserted into the plug-in hole, so that the bracket 40 and the connecting end 105 are connected.
  • the output end 104 and the connecting end 105 are arranged oppositely.
  • the bracket 40 when connecting the bracket 40 to the conveying component 10, it may be necessary to provide a plug hole or a threaded hole for bolt connection in the conveying component 10. If the plug hole or threaded hole is provided For the output end 104, hidden damage may be formed on the output end 104 when processing the plug hole or threaded hole, which increases the risk of leakage at the output end 104. Therefore, the bracket 40 is connected to the connection end 105 and the connection end 105 is as close as possible to the principle.
  • the output terminal 104 can increase the reliability of the output terminal 104.
  • the external pipeline needs to be connected to the conveying channel 103.
  • bracket 40 If the bracket 40 is directly connected to the output end 104, the bracket 40 may block the external pipeline, causing the external pipeline to The road cannot be connected to the conveying channel 103, so connecting the bracket 40 to the connecting end 105 increases the operable space of the output end 104 and avoids blocking the components connected to the output end 104.
  • the bracket 40 includes a first section 403, a second section 402 and a third section 401 connected in sequence.
  • the first section 403 is connected to the connecting end 105
  • the second section 402 is connected along the connecting end 105.
  • Extending in one direction, along the first direction, the first section 403 and the third section 401 are arranged opposite and connected to both ends of the second section 402 respectively.
  • the detection component 30 is connected to one end of the third section 401 away from the second section 402 .
  • the first section 403, the second section 402 and the third section 401 can form a concave structure with the opening facing the conveying component 10, so that the second section 402 can be as far away from the conveying component 10 as possible, and the third section 401 can be connected to the conveying component 10. 10 Check the settings to avoid the second section 402 and the third section 401 from blocking the components connected to the output end 104.
  • the first section 403, the second section 402 and the third section 401 can be formed in one piece.
  • the bracket 40 can be bent to form the first section 403, the second section 402 and the third section 401.
  • the first section 403, the second section 402 and the third section 401 can also be independent of each other, and can be welded to each other to form the bracket 40.
  • the third section 401 can extend in a direction perpendicular to the axis of the discharge pipe 20 and gradually approach the discharge pipe 20 .
  • the detection component 30 is connected to an end of the third section 401 away from the second section 402 so that the detection component 30 can be as close as possible to the discharge pipe 20 . As close as possible to the discharge pipe 20, the detection effect of the detection component 30 can be improved.
  • a movable component 102 is provided inside the conveying component 10.
  • the movable component 102 includes a plurality of pistons 1021.
  • the pistons 1021 correspond to the conveying channel 103 in a one-to-one manner.
  • the pistons 1021 are movably disposed in the conveying channel.
  • the piston 1021 is configured to drive the material in the conveying channel 103 into the mixing channel 203 .
  • the piston 1021 can slide and seal with the inner wall of the conveying channel 103. When the piston 1021 moves the outlet end of the conveying channel 103, it can push the material in the conveying channel 103 to move toward the outlet of the conveying channel 103.
  • the multiple pistons 1021 can be connected to move synchronously together, or they can move independently of each other.
  • the piston 1021 can reciprocate along the axis of the conveying channel 103.
  • the piston 1021 moves to the outlet limit position away from the conveying channel 103, the material can be input into the conveying channel 103, so that when the piston 1021 moves toward the outlet of the conveying channel 103 again, the material can was pushed out.
  • the piston 1021 can put the materials under pressure, which improves the mixing uniformity when a variety of materials are transported to the mixing channel 203.
  • the movable component 102 further includes a connecting piece 1022 , and the connecting piece 1022 is used to connect a plurality of pistons 1021 .
  • the piston 1021 and the connecting piece 1022 can be detachably connected or formed in one piece.
  • the piston 1021 may include a sealing section and a connecting section, the sealing section is in sliding and sealing fit with the inner wall of the delivery channel 103 , and the connecting section is connected to the connecting piece 1022 .
  • the movable component 102 may also include a driving component for driving the connecting member 1022 to move, thereby driving the piston 1021 to move.
  • the driving component may be a pneumatic cylinder or a hydraulic cylinder, the cylinder body of the pneumatic cylinder or hydraulic cylinder is connected to the conveying component 10 , and the telescopic end of the pneumatic cylinder or hydraulic cylinder is connected to the connecting piece 1022 .
  • the pistons 1021 are connected through the connecting piece 1022, so that multiple pistons 1021 can be driven by one driving component, thereby saving costs.
  • Figure 5 is a schematic structural diagram of the conveying component 10 provided in some embodiments of the present application.
  • the outer peripheral surface of the conveying component 10 is provided with multiple There are three feeding ports 101, and each feeding port 101 is connected to a conveying channel 103.
  • the feed port 101 can be set somewhere between the piston 1021 and the outlet of the conveying channel 103, so that the material input into the conveying channel 103 from the feed port 101 can be pushed out by the piston 1021.
  • Multiple feed inlets 101 can be distributed at circumferential intervals to avoid interference when external pipelines are connected to the conveying channel 103 .
  • two transport channels 103 are provided inside the transport component 10 .
  • the conveying component 10 can be a block-shaped piece, and the conveying channel 103 can be formed by opening holes in the conveying component 10 .
  • the two conveying channels 103 can transport two materials to the mixing channel 203 for mixing, and the color of the mixed materials is detected by the detection component 30 to determine whether the ratio of the two materials is correct.
  • the embodiment of the present application provides a mixing device 100 for mixing two different colors of liquid glue.
  • the mixing device 100 includes a conveying component 10, a discharging Tube 20 and detection component 30.
  • Two conveying channels 103 are provided inside the conveying component 10, and the two conveying channels 103 are used to convey two kinds of glue correspondingly.
  • a mixing channel 203 is provided inside the discharge pipe 20 .
  • the discharge pipe 20 is connected to the conveying component 10 , and each conveying channel 103 is connected with the mixing channel 203 .
  • the discharge pipe 20 is made of transparent material.
  • the detection component 30 includes a color recognition camera. The color recognition camera detects the color of the glue after mixing in the mixing channel 203 through the peripheral wall of the discharge pipe 20 .

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Coating Apparatus (AREA)
  • Accessories For Mixers (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

一种混合装置(100),包括输送部件(10)、出料管(20)和检测部件(30)。输送部件(10)内部设置有多个输送通道(103),多个输送通道(103)用于对应输送多种物料。出料管(20)内部设置有混合通道(203),出料管(20)连接于输送部件(10),每个输送通道(103)与混合通道(203)连通。检测部件(30)用于检测多种物料在混合通道(203)内混合后的混合物料颜色。检测部件(30)通过检测混合物料的颜色以判断混合物料中组分的比例,简化的检测流程,提高了检测效率。

Description

混合装置
相关申请的交叉引用
本申请要求享有2022年09月15日提交的名称为“混合装置”的中国专利申请(202222448382.7)的优先权,该申请的全部内容通过引用并入本文中。
技术领域
本申请涉及物料混合设备领域,具体涉及一种混合装置。
背景技术
混合装置能够对多种物料进行混合,以得到混合物料。比如,可以通过混合装置对胶水的组分进行混合,以得到胶水。
多种物料混合时,需要将各种物料的比例保持在一定范围,以胶水为例,为了提高粘接质量,需要保证胶水中各个组分的比例在设定范围。现有的混合装置通过流量计测量组分的流量进而计算出各个组分在胶水中的比例,以判断组分比例是否满足要求。这种测量方式效率低下,降低了生产效率。
发明内容
本申请的目的在于提供一种混合装置,能够提高检测混合物料组分比例是否满足要求的效率。
本申请实施例提供了一种混合装置,包括输送部件、出料管和检测部件。输送部件内部设置有多个输送通道,多个所述输送通道用于对应输送多种物料。出料管内部设置有混合通道,所述出料管连接于所述输送部件,每个所述输送通道与所述混合通道连通。检测部件用于检测多种所述物料在所述混合通道内混合后的混合物料颜色。
在上述方案中,混合装置中设置有检测部件,通过检测部件能够检测多种物料在混合通道内混合后的混合物料的颜色,根据混合物料的颜色,则可以判断出混合物料各个组分的比例是否满足要求,无需通过单独检测混合物料中的各个组分的流量来确定组分在混合物料中的占比,提高了检测混合物料组分比例是否满足要求的效率。
在一些实施例中,检测部件设置于出料管的外部。
将检测部件设置于出料管的外部,使得混合通道内的物料不会和检测部件直接接触,降低了检测部件被物料腐蚀或者产生磨损而发生损坏的可能性,提高了检测部件的使用寿命。
在一些实施例中,出料管具有由透明材质制成的透明区,检测部件设置于出料管外,检测部件被配置为透过透明区检测多种物料在混合通道内混合后颜色。
在上述方案中,检测部件透过透明区检测物料,检测部件可以设置于出料管外,使得检测部件不与物料介质直接接触也能测量混合物料中的组分比例。
在一些实施例中,出料管整体为透明材质。
在上述方案中,出料管整体透明,使得检测部件可以设置于出料管外的任意位置,便于调整检测部件的安装位置,提高了检测效果。
在一些实施例中,出料管的材质包括玻璃和塑料中的至少一种。
在上述方案中,玻璃和塑料的透光性较好,提高了检测部件的检测效果。
在一些实施例中,混合装置还包括光源,光源用于向透明区提供照射光。
在上述方案中,通过光源照射透明区,使得检测部件能够清晰地检测混合通道中的物料颜色,提高了检测准确性。
在一些实施例中,光源设置于检测部件。
在上述方案中,光源设置于检测部件,使得光源能够照射于检测部件的检测范围内,提高光源的照射效果。
在一些实施例中,输送部件具有输出端,出料管包括套接段和混合段,混合段连接于套接段,套接段套接于输出端,混合段用于混合多种物料。
在上述方案中,套接段套接于输出端,降低了物料从输送通道进入混合通道时发生泄漏的可能性。
在一些实施例中,检测部件包括颜色识别相机。
在上述方案中,通过颜色识别相机能够快速且准确地识别混合物料颜色,提高了检测效率以及检测效果。
在一些实施例中,混合装置还包括支架,支架连接输送部件和检测部件,以将检测部件保持于出料管外。
在上述方案中,通过支架将检测部件固定于输送部件,进而固定检测部件相对于混合通道的位置,使得检测部件可以保持于出料管外。
在一些实施例中,输送部件具有输出端和连接端,沿第一方向,输出端与连接端相对设置,出料管连接于输出端,支架连接于连接端。
在上述方案中,将支架连接于连接端,避免对连接于输出端的部件形成阻挡。
在一些实施例中,支架包括依次连接的第一段、第二段和第三段,第一段连接于连接端,第二段沿第一方向延伸,沿第一方向,第一段和第三段相对设置,且分别连接于第二段的两端,检测部件连接于第三段远离第二段的一端。
在上述方案中,第一段连接于连接端使得第二段和第三段可以和输送部件间隔设置,避免第二段和第三段对连接于输出端的部件形成阻挡。
在一些实施例中,输送部件内部设置活动部件,活动部件包括多个活塞,活塞与输送通道一一对应,活塞可移动地设置于输送通道内,活塞被配置为驱动输送通道内的物料进入混合通道内。
在上述方案中,物料输入输送通道之中后,通过活塞推动物料,使得物料能够进入混合通道内。
在一些实施例中,活动部件还包括连接件,连接件用于连接多个活塞。
在上述方案中,活塞通过连接件连接,使得多个活塞可以通过一个驱动部件驱动,节省了成本。
在一些实施例中,沿输送部件的周向,输送部件的外周面设置有多个进料口,每个进料口与一个输送通道连通。
在上述方案中,将进料口设置于输送部件的周面,便于多个物料输送通道和对应的进料口连通。
在一些实施例中,输送部件内部设置两个输送通道。
在上述方案中,两个输送通道能够将两种物料输送至混合通道混合,通过检测部件检测混合物料颜色,以判断两种物料比例是否正确。
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。
附图说明
通过阅读对下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在全部附图中,用相同的附图标号表示相同的部件。在附图中:
图1为本申请一些实施例提供的混合装置的结构示意图;
图2为本申请一些实施例提供的混合装置的内部结构示意图;
图3为图2的A处放大图;
图4为本申请一些实施例提供的混合装置的立体结构示意图;
图5为本申请一些实施例提供的输送部件的结构示意图。
具体实施方式中的附图标号如下:
10-输送部件;101-进料口;102-活动部件;1021-活塞;1022-连接件;103-输送通道;104-输出端;105-连接端;20-出料管;201-套接段;202-混合段;203-混合通道;30-检测部件;40-支架;401-第三段;402-第二段;403-第一段;100-混合装置。
具体实施方式
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。
在本申请实施例的描述中,术语“多个”指的是两个以上,同理,“多组”指的是两组以上,“多片”指的是两片以上。
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。
在本申请的实施例中,相同的附图标记表示相同的部件,并且为了简洁,在不同实施例中,省略对相同部件的详细说明。应理解,附图示出的本申请实施例中的各种部件的厚度、长宽等 尺寸,以及集成装置的整体厚度、长宽等尺寸仅为示例性说明,而不应对本申请构成任何限定。
混合装置能够对多种物料进行混合,以得到混合物料。以电池的生产工艺为例,在电池的装配过程中,有多处会使用胶水粘接,例如,电池单体通过胶水固定于箱体;箱体包括底护板时,底护板通过胶水初步固定于箱体;箱体中的温度管理部件(如水冷板)也和箱体通过胶水连接。胶水通常包括多种组分,因此需要使用混合装置对多种组分进行混合。
为了保证胶水具有良好的粘接质量,各个组分需要保持一定的比例混合。因此需要对胶水的各个组分在胶水中的占比进行检测。现有的混合装置大多通过流量计测量通入混合装置中的组分的流量,再通过各个组分的流量计算出各个组分的比例,这种检测方式效率低下,流程复杂,降低了生产效率。
基于上述现有技术中存在的问题,本申请实施例提供了一种混合装置,包括输送部件、出料管和检测部件。输送部件内部设置有多个输送通道,多个所述输送通道用于对应输送多种物料。出料管内部设置有混合通道,所述出料管连接于所述输送部件,每个所述输送通道与所述混合通道连通。检测部件用于检测多种所述物料在所述混合通道内混合后的混合物料颜色。
混合装置中的检测部件通过检测物料混合后的颜色以判断混合物料中的各个组分的比例,无需通过单独检测混合物料中的各个组分的流量来确定组分在混合物料中的占比,简化了检测流程,提高了检测混合物料组分比例是否满足要求的效率。
根据本申请的一些实施例,请参照图1和图2,图1为本申请一些实施例提供的混合装置100的结构示意图,图2为本申请一些实施例提供的混合装置100的内部结构示意图,本申请实施例提供了一种混合装置100,包括输送部件10、出料管20和检测部件30。输送部件10内部设置有多个输送通道103,多个所述输送通道103用于对应输送多种物料。出料管20内部设置有混合通道203,所述出料管20连接于所述输送部件10,每个所述输送通道103与所述混合通道203连通。检测部件30用于检测多种所述物料在所述混合通道203内混合后的混合物料颜色。
本申请实施例中的混合物料可以为胶水,混合装置100可以用于混合胶水的各个组分,各个组分可以均是固态(将固态的组分混合之后再通过其他的加工步骤以形成液态的胶水),也可以均是液态,还可以是固态和液态的混合物,各个组分的颜色可以不同。
输送部件10用于输送物料,输送部件10可以包括驱动物料沿输送通道103移动的部件,例如,输送部件10还可以包括和输送通道103一一对应的输送泵,通过输送泵向输送通道103中不断泵入物料,使得物料可以沿输送通道103移动,再例如,输送部件10还可以包括绞龙叶片,绞龙叶片设置于输送通道103内,与输送部件10转动连接,通过驱动绞龙叶片旋转实现推动物料移动的目的。
出料管20可以和输送部件10一体成型,也可以是连接于输送部件10的单独部件,出料管20形成的混合通道203内可以设置有搅拌部件,搅拌部件可以是与出料管20转动连接的搅拌叶,通过搅拌叶对混合通道203内的物料进行搅拌,提高了混合均匀度。
不同颜色的多种物料经过混合通道203混合后形成混合物料的颜色会发生改变,通过检测部件30检测混合物料的颜色,可以判断混合物料各个组分的比例是否处于设定的范围内。在使用的过程中,可以预先调配对照组,对照组中物料组分处于设定的范围,通过拍摄或者取得对照组物料颜色的RGB颜色参数将对照组的颜色记录下来,再将检测部件30检测出的颜色与对照组的颜色进行对比,假若颜色具有偏差,那么此时混合通道203内的物料组分比例错误,假若颜色一致或者偏差在误差允许的范围内,那么此时混合通道203内的物料组分比例正确。
在本申请的实施例中,检测部件30可以设置于出料管20内,也可以设置于出料管20外。
通过检测部件30能够检测多种物料在混合通道203内混合后的混合物料的颜色,根据混合物料的颜色,则可以判断出混合物料各个组分的比例是否满足要求,无需通过单独检测混合物料中的各个组分的流量来确定组分在混合物料中的占比,提高了检测混合物料组分比例是否满足要求的效率。
再有,通过一个检测部件30即可检测混合物料的颜色,混合装置100无需对应组分的数量设置多个流量计,使得混合装置100的结构更为精简,降低了混合装置100的制造和维护成本。
根据本申请的一些实施例,检测部件30设置于出料管20的外部。
检测部件30可以朝向出料管20的外周面设置,将出料管20上设置观察窗或者开设孔洞,检测部件30透过出料管20的周壁对出料管20内部的混合物料进行检测。检测部件30还可以朝向出料管20的出口设置,检测部件30从出料管20的出口处对出料管20内部的混合物料进行检测。
将检测部件30设置于出料管20的外部,使得混合通道203内的物料不会和检测部件30直接接触,降低了检测部件30被物料腐蚀或者产生磨损而发生损坏的可能性,提高了检测部件30的使用寿命。
根据本申请的一些实施例,请参照图1,出料管20具有由透明材质制成的透明区,检测部件30设置于出料管20外,检测部件30被配置为透过透明区检测多种物料在混合通道203内混合后颜色。
透明区可以是出料管20的一段由透明材质形成。也可以是在出料管20上开设观察孔后使用透明材料封闭观察孔形成,观察孔可以是圆形、矩形或者其他多边形。
检测部件30能够透过透明区检测物料,使得检测部件30可以设置于出料管20外,使得检测部件30不与物料介质直接接触也能测量混合物料中的组分比例,一方面,避免了检测部件30与物料接触发生磨损,另一方面,避免了检测部件30受到腐蚀性的损伤降低使用寿命。
在本实施例中,透明材质包括玻璃和塑料中的至少一种,玻璃可以为超白玻璃。塑料可以为聚甲基丙烯酸甲酯、聚碳酸酯或者聚对苯二甲酸乙二醇脂。
根据本申请的另一些实施例,出料管20也可以不具有透明区,例如,在出口管的周壁上开设观察孔,在检测阶段检测部件30透过观察孔检测混合物料的颜色,检测完毕后,将观察孔封闭,防止混合物料泄漏,还可以将检测部件30可拆卸地连接于输送部件10,将检测部件30正对出料管20的出口,检测完毕后,将检测部件30拆卸即可。
根据本申请的一些实施例,出料管20整体为透明材质。
假若出料管20部分地透明,那么检测部件30只能相对于出料管20固定于一个位置,不便于检测部件30安装布置。
出料管20整体透明,使得检测部件30可以设置于出料管20外的任意位置,便于调整检测部件30的安装位置,提高了检测效果。
根据本申请的一些实施例,出料管20的材质包括玻璃和塑料中的至少一种。
玻璃可以为超白玻璃。塑料可以为聚甲基丙烯酸甲酯、聚碳酸酯或者聚对苯二甲酸乙二醇脂。
出料管20可以仅由玻璃或者塑料制成,也可以部分地由玻璃制成,部分地由塑料制成。
玻璃和塑料的透光性较好,使得检测部件30透过出料管20也能够准确地检测物料的颜色,提高了检测部件30的检测效果。
根据本申请的一些实施例,混合装置100还包括光源,光源用于向透明区提供照射光。
通过光源消除出料管20的阴影,提高了检测准确度。
光源可以是环状光源,使得光线均匀扩散。例如,光源可以包括多个照明灯,混合装置100还可以包括环状安装座,多个照明灯以圆周阵列设置于安装座,形成环状光源。再例如,光源还可以是环形的发光灯带。
通过光源照射透明区,使得检测部件30能够清晰地检测混合通道203中的物料颜色,提高了检测效果。
根据本申请的一些实施例,光源设置于检测部件30。
光源可以是检测部件30的一部分,也可以是连接于检测部件30的外设部件。
光源可以设置于检测部件30起到检测作用的检测端,例如,检测部件30包括颜色识别相机时,光源可以设置于检测部件30的镜头处。
光源可以和检测部件30可拆卸地连接,方便对光源进行更换。
光源设置于检测部件30,使得光源能够照射于检测部件30的检测范围内,提高光源的照射效果,例如,当检测部件30包括颜色识别相机时,将光源设置于颜色识别相机的镜头处并照射至透明区,降低了颜色识别相机拍摄处有阴影的可能性。再有,调整检测部件30的位置时,光源一同移动,不需要调整二者的相对位置,提高了工作效率。
根据本申请的一些实施例,请参照图3,图3为图2的A处放大图,输送部件10具有输出端104,出料管20包括套接段201和混合段202,混合段202连接于套接段201,套接段201套接于输出端104,混合段202用于混合多种物料。
输送通道103中的输送通道103可以汇聚于输出端104,通过输出端104将各个输送通道103中的物料输出至混合段202。
套接段201起到连接作用,将混合段202连接于输送部件10,使得物料能够进入混合段202内部,混合段202对物料起到混合作用。
套接段201和混合段202可以一体成型,也可以是相互独立的部件。
套接段201的内径可以大于输出端104的外径,便于套接段201套接于输出端104。套接段201和输出端104可以焊接,套接段201的内壁和输出端104的外壁还可以分别设置有螺纹,使得套接段201套接于输出端104时,二者可以螺纹连接。
套接段201套接于输出端104时,套接段201的内壁套设于输出端104的外周面,使得出料管20和输出端104之间的间隙被密封,物料从输出端104排出后,可以直接进入混合段202,降低了物料从输送通道103进入混合通道203时发生泄漏的可能性。
根据本申请的一些实施例,请参照图1,检测部件30包括颜色识别相机。
在出料管20具有透明区的实施例中,颜色识别相机可以透过出料管20的透明区对出料管20内部的物料颜色进行检测,使得颜色识别相机可以设置于出料管20外,避免颜色识别相机直接接触于腐蚀性物料。
颜色识别相机能够识别物料的颜色的工作原理为相关技术中公开的内容,此处不再赘述。
通过颜色识别相机能够快速且准确地识别混合物料颜色,提高了检测效率以及检测效果。
在其他实施例中,检测部件30可以是颜色识别传感器,将颜色识别传感器与处理器连接,颜色识别传感器测得的数据经处理器处理后反馈给使用者或者处理器将数据与对照组的RGB颜色参数进行对比,将物料组分比例是否正确的结果反馈给使用者。
根据本申请的一些实施例,请参照图1,混合装置100还包括支架40,支架40连接输送部件10和检测部件30,以将检测部件30保持于出料管20外。
支架40起到连接和支撑作用,使得检测部件30可以连接于输送部件10,并保持于出料管20外。
支架40可以是杆状结构,支架40的两端可分别可拆卸地连接于输送部件10和检测部件30。进一步地,支架40还可以是空心结构,保持支架40的支撑效果同时降低了支架40的重量。
通过支架40将检测部件30固定于输送部件10,进而固定检测部件30相对于混合通道203的位置,提高检测部件30检测准确度。
根据本申请的一些实施例,请参照图4,图4为本申请一些实施例提供的混合装置100的 立体结构示意图,输送部件10具有输出端104和连接端105,沿第一方向,输出端104与连接端105相对设置,出料管20连接于输出端104,支架40连接于连接端105。
第一方向可以是图4中Z轴所指的方向,同时,混合通道203的轴心可以平行于Z轴。
连接端105起到连接作用,使得支架40可以连接于连接端105。连接端105可以设置有插接孔,支架40可以插设于插接孔中,以使支架40和连接端105连接。
输出端104和连接端105相对设置,一方面,在将支架40连接于输送部件10时,可能需要在输送部件10设置插接孔或者供螺栓连接的螺纹孔,假若插接孔或螺纹孔设置于输出端104,加工插接孔或者螺纹孔时可能在输出端104形成暗伤,增加了输出端104发生泄漏的风险,因此,将支架40连接于连接端105并使得连接端105尽可能地原理输出端104,可以增加输出端104的可靠性。另一方面,在将物料通入输送通道103时,需要将外部管路与输送通道103连通,假若将支架40直接连接于输出端104,支架40可能会对外部管路造成阻挡,使得外部管路不能连接于输送通道103,因此将支架40连接于连接端105增加了输出端104的可操作空间,避免对连接于输出端104的部件形成阻挡。
根据本申请的一些实施例,请参照图4,支架40包括依次连接的第一段403、第二段402和第三段401,第一段403连接于连接端105,第二段402沿第一方向延伸,沿第一方向,第一段403和第三段401相对设置,且分别连接于第二段402的两端,检测部件30连接于第三段401远离第二段402的一端。
第一段403、第二段402和第三段401可以形成开口朝向输送部件10的凹字形结构,使得第二段402可以尽可能地远离输送部件10,并且使得第三段401可以和输送部件10检测设置,避免第二段402和第三段401对连接于输出端104的部件形成阻挡。
第一段403、第二段402和第三段401可以一体成型,例如,支架40可以通过弯折形成第一段403、第二段402和第三段401。第一段403、第二段402和第三段401也可以相互独立,彼此通过焊接形成支架40。
第三段401可以沿垂直于出料管20的轴心方向,向逐渐靠近出料管20的方向延伸,检测部件30连接于第三段401远离第二段402的一端使得检测部件30可以尽可能地靠近出料管20,提高检测部件30的检测效果。
根据本申请的一些实施例,请参照图2,输送部件10内部设置活动部件102,活动部件102包括多个活塞1021,活塞1021与输送通道103一一对应,活塞1021可移动地设置于输送通道103内,活塞1021被配置为驱动输送通道103内的物料进入混合通道203内。
活塞1021可以和输送通道103的内壁滑动密封配合,当活塞1021输送通道103的出口端移动时,便能够推动输送通道103中的物料向输送通道103的出口移动。
多个活塞1021可以连接于一起同步运动,也可以相互独立地运动。
活塞1021能够沿输送通道103轴心往复移动,当活塞1021移动至远离输送通道103的出口极限位置时,物料可以输入输送通道103中,使得活塞1021再次向输送通道103的出口移动时,物料能够被推出。
再有,活塞1021可以使得物料处于受压状态,当多种物料输送至混合通道203时,提高了混合均匀度。
根据本申请的一些实施例,请参照图2,活动部件102还包括连接件1022,连接件1022用于连接多个活塞1021。
活塞1021和连接件1022可以可拆卸地连接,也可以一体成型。
活塞1021可以包括密封段和连接段,密封段和输送通道103的内壁滑动密封配合,连接段连接于连接件1022。
活动部件102还可以包括驱动部件,用于驱动连接件1022移动,进而驱动活塞1021移 动,驱动部件可以是气缸或者液压缸,气缸或者液压缸的缸体和输送部件10连接,气缸或者液压缸的伸缩端连接于连接件1022。
活塞1021通过连接件1022连接,使得多个活塞1021可以通过一个驱动部件驱动,节省了成本。
根据本申请的一些实施例,请参照图4和图5,图5为本申请一些实施例提供的输送部件10的结构示意图,沿输送部件10的周向,输送部件10的外周面设置有多个进料口101,每个进料口101与一个输送通道103连通。
活塞1021处于远离输送通道103的出口端状态时,进料口101可以设置于活塞1021和输送通道103的出口之间的某处,使得从进料口101输入输送通道103中的物料可以通过活塞1021推出。
多个进料口101可以按圆周间隔分布,避免外部管路与输送通道103连通时发生干涉。
根据本申请的一些实施例,请参照图2和图5,输送部件10内部设置两个输送通道103。
输送部件10可以为块状件,输送通道103可以在输送部件10上开设孔洞形成。
两个输送通道103能够将两种物料输送至混合通道203混合,通过检测部件30检测混合物料颜色,以判断两种物料比例是否正确。
根据本申请的一些实施例,请参考图1-图5,本申请实施例提供了一种混合装置100,用于混合两种不同颜色的液态胶水,该混合装置100包括输送部件10、出料管20和检测部件30。输送部件10内部设置有两个输送通道103,两个输送通道103用于对应输送两种胶水。出料管20内部设置有混合通道203,出料管20连接于输送部件10,每个输送通道103与混合通道203连通。出料管20采用透明材质制成,检测部件30包括颜色识别相机,颜色识别相机透过出料管20的周壁检测胶水在混合通道203内混合后颜色。
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。

Claims (16)

  1. 一种混合装置,包括:
    输送部件,内部设置有多个输送通道,多个所述输送通道用于对应输送多种物料;
    出料管,内部设置有混合通道,所述出料管连接于所述输送部件,每个所述输送通道与所述混合通道连通;
    检测部件,用于检测多种所述物料在所述混合通道内混合后的混合物料颜色。
  2. 根据权利要求1所述的混合装置,其中,所述检测部件设置于所述出料管的外部。
  3. 根据权利要求2所述的混合装置,其中,所述出料管具有由透明材质制成的透明区,所述检测部件被配置为透过所述透明区检测多种所述物料在所述混合通道内混合后颜色。
  4. 根据权利要求1-3任一项所述的混合装置,其中,所述出料管为透明材质。
  5. 根据权利要求4所述的混合装置,其中,所述出料管的材质包括玻璃和塑料中的至少一种。
  6. 根据权利要求3-5任一项所述的混合装置,其中,所述混合装置还包括光源,所述光源用于向所述透明区提供照射光。
  7. 根据权利要求6所述的混合装置,其中,所述光源设置于所述检测部件。
  8. 根据权利要求1-7任一项所述的混合装置,其中,所述输送部件具有输出端,所述出料管包括套接段和混合段,所述混合段连接于所述套接段,所述套接段套接于所述输出端,所述混合段用于混合多种所述物料。
  9. 根据权利要求1-8任一项所述的混合装置,其中,所述检测部件包括颜色识别相机。
  10. 根据权利要求1-9任一项所述的混合装置,其中,所述混合装置还包括支架,所述支架连接所述输送部件和所述检测部件,以将所述检测部件保持于所述出料管外。
  11. 根据权利要求10所述的混合装置,其中,所述输送部件具有输出端和连接端,沿第一方向,所述输出端与所述连接端相对设置,所述出料管连接于所述输出端,所述支架连接于所述连接端。
  12. 根据权利要求11所述的混合装置,其中,所述支架包括依次连接的第一段、第二段和第三段,所述第一段连接于所述连接端,所述第二段沿所述第一方向延伸,沿所述第一方向,所述第一段和所述第三段相对设置,且分别连接于所述第二段的两端,所述检测部件连接于所述第三段远离所述第二段的一端。
  13. 根据权利要求1-12任一项所述的混合装置,其中,所述输送部件内部设置活动部件,所述活动部件包括多个活塞,所述活塞与所述输送通道一一对应,所述活塞可移动地设置于所述输送通道内,所述活塞被配置为驱动所述输送通道内的所述物料进入所述混合通道内。
  14. 根据权利要求13所述的混合装置,其中,所述活动部件还包括连接件,所述连接件用于连接多个所述活塞。
  15. 根据权利要求1-14任一项所述的混合装置,其中,沿所述输送部件的周向,所述输送部件的外周面设置有多个进料口,每个所述进料口与一个所述输送通道连通。
  16. 根据权利要求1-15任一项所述的混合装置,其中,所述输送部件内部设置两个所述输送通道。
PCT/CN2023/091304 2022-09-15 2023-04-27 混合装置 WO2024055595A1 (zh)

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