WO2024055425A1 - Joint module of friction-type brake, and joint robot - Google Patents

Joint module of friction-type brake, and joint robot Download PDF

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Publication number
WO2024055425A1
WO2024055425A1 PCT/CN2022/133828 CN2022133828W WO2024055425A1 WO 2024055425 A1 WO2024055425 A1 WO 2024055425A1 CN 2022133828 W CN2022133828 W CN 2022133828W WO 2024055425 A1 WO2024055425 A1 WO 2024055425A1
Authority
WO
WIPO (PCT)
Prior art keywords
expansion sleeve
joint module
motor rotor
motor
reducer
Prior art date
Application number
PCT/CN2022/133828
Other languages
French (fr)
Chinese (zh)
Inventor
贾玺庆
Original Assignee
深圳市零差云控科技有限公司
贾玺庆
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市零差云控科技有限公司, 贾玺庆 filed Critical 深圳市零差云控科技有限公司
Publication of WO2024055425A1 publication Critical patent/WO2024055425A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J17/00Joints
    • B25J17/02Wrist joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/102Structural association with clutches, brakes, gears, pulleys or mechanical starters with friction brakes

Definitions

  • the present application relates to the technical field of driving equipment, and in particular to a friction brake joint module and a joint robot.
  • the braking component is usually installed directly at the end of the motor rotor, that is, the braking component brakes the motor rotor from the end, and the structural strength of the end of the motor rotor is poor, which results in
  • the motor rotor receives uneven force when it is braked, which affects the working life of the motor rotor and the stability of the braking process; and the braking component will also occupy the axial space of the joint module, which is not conducive to the axial size of the joint module. reduce.
  • the main purpose of this application is to propose a joint module of a friction brake, aiming to solve the technical problems of how to improve the working life of the motor rotor and the stability of the braking process and reduce the axial size of the joint module.
  • the joint module of the friction brake proposed in this application includes:
  • the motor assembly includes a housing, a motor stator and a motor rotor.
  • the motor stator is installed in the housing, and the motor rotor is rotatably installed on the inner circumferential side of the motor stator; the motor rotor is formed with a mounting slot, so The notch of the mounting groove faces the end wall of the housing;
  • a brake assembly is installed in the housing.
  • the brake assembly includes a brake pad and an electromagnetic assembly.
  • the brake pad is installed in the installation slot to rotate with the motor rotor;
  • the electromagnetic assembly is installed on The axially upward side of the brake pad is used to attract or release the brake pad;
  • a reducer is installed at one end of the motor assembly, the reducer has an input shaft, and the input shaft is fixedly matched with the motor rotor.
  • the electromagnetic assembly includes a fixed base, an electromagnetic coil and a permanent magnet.
  • the electromagnetic coil and the permanent magnet are installed on the fixed base.
  • the permanent magnet is used to generate magnetic attraction to the brake pad.
  • the electromagnetic coil is used to generate a magnetic field with a polarity opposite to that of the permanent magnet when energized, and the fixed seat has a friction surface opposite to the brake pad.
  • the fixing seat is installed on the end wall of the housing, and the electromagnetic component partially extends into the installation groove.
  • the fixing base is provided with a through hole
  • the end wall of the housing is provided with a fixing hole
  • the through hole and the fixing hole are assembled through fasteners.
  • the end wall of the housing is recessed with a positioning groove, and the fixing seat is partially located in the positioning groove.
  • the fixed seat is installed on the end wall of the housing close to the reducer.
  • an adjustment gasket is provided between the fixed seat and the end wall of the housing.
  • the motor rotor includes a rotating shaft and a rotor magnet sleeved on the rotating shaft.
  • the rotating shaft is formed with a mounting boss, and the mounting groove is formed by the mounting boss and the rotor magnet.
  • the joint module further includes an electronic control component.
  • An end of the housing facing away from the reducer is formed with a sinking groove, and the electronic control component is installed in the sinking groove.
  • the motor rotor is configured as a hollow shaft, and an installation groove is formed between the outer circumferential wall of the input shaft and the inner circumferential wall of the motor rotor;
  • the joint module also includes a clamping sleeve, which is embedded in the installation groove, the inner circumferential wall of the clamping sleeve abuts against the input shaft, and the outer circumferential wall of the clamping sleeve abuts against the motor rotor.
  • a deformation gap is provided on the peripheral wall of the expansion sleeve, and the deformation gap extends along the axial direction of the expansion sleeve and penetrates both axial ends of the expansion sleeve; the deformation gap is This allows the expansion sleeve to undergo elastic deformation in the circumferential direction.
  • the ratio of the diameter of the deformation notch to the circumference of the tightening sleeve is 3% to 20%.
  • the wall thickness of the clamping sleeve is 0.3mm to 6mm.
  • the notch of the installation groove is away from the reducer, and the expansion sleeve is embedded in the installation groove from the notch of the installation groove.
  • the width of the installation groove tapers from the part close to the notch to the part far away from the notch; the wall thickness of the expansion sleeve tapers from the part close to the notch of the installation groove to the part far away from the installation groove.
  • the mouth is tapered.
  • the inner peripheral wall of the motor rotor is also provided with an accommodating groove, the accommodating groove extends along the circumferential direction of the motor rotor and is connected with the notch of the mounting groove;
  • the joint module also It includes a pressure ring installed in the accommodation groove, and the pressure ring presses and secures the expansion sleeve in the installation groove.
  • the outer peripheral wall of the pressure ring and the inner peripheral wall of the motor rotor are threadedly engaged.
  • the mounting groove is opened on the inner peripheral wall of the motor rotor.
  • the tightening sleeve is configured as a stainless steel sleeve.
  • the joint module includes: a motor assembly, including a housing, a motor stator and a motor rotor.
  • the motor stator is installed in the housing, and the motor rotor can
  • the motor rotor is rotatably installed on the inner circumferential side of the motor stator;
  • the motor rotor is formed with a mounting groove, and the notch of the mounting groove faces the end wall of the housing;
  • a braking component is installed in the housing, and the brake assembly is installed in the housing.
  • the dynamic assembly includes a brake pad and an electromagnetic assembly.
  • the brake pad is installed in the mounting slot to rotate with the motor rotor;
  • the electromagnetic assembly is installed on the axial side of the brake pad to rotate.
  • the brake pad is attracted or released;
  • a reducer is installed at one end of the motor assembly, the reducer has an input shaft, and the input shaft is fixedly matched with the motor rotor.
  • a mounting groove is formed on the peripheral wall of the motor rotor, and then the brake pad of the braking assembly is installed in the mounting groove.
  • the brake pad When the brake pad is attracted by the electromagnetic component, it will be affected by the magnetic attraction and friction force. It stops rotating under the action of , so that the motor rotor stops together. Since the brake pad is installed in the mounting groove formed on the peripheral wall of the motor rotor, the braking force will also act on this position first. In this way, the end of the motor rotor can be avoided from being directly stressed, thereby making the braking process of the motor rotor more stressful. Uniform to improve the working life of the motor rotor and the stability of the braking process.
  • installing the brake pads in the mounting groove instead of the end of the motor rotor can reduce the axial space occupied by the brake assembly in the joint module, thereby shortening the axial size of the joint module, thereby making the axis of the joint module Towards a more compact structure.
  • Figure 1 is a schematic cross-sectional view of an embodiment of the joint module of the present application.
  • Figure 2 is a cross-sectional exploded schematic diagram of an embodiment of the joint module of the present application.
  • Figure 3 is an exploded structural view of an embodiment of the joint module of the present application.
  • Figure 4 is an exploded cross-sectional view of the structure of an embodiment of the joint module of the present application.
  • Figure 5 is a schematic cross-sectional view of an embodiment of the joint module of the present application.
  • Figure 6 is a schematic structural diagram of an embodiment of the expansion sleeve in this application.
  • Figure 7 is a schematic projection view of an embodiment of the expansion sleeve in the present application.
  • This application proposes a friction brake joint module, which is applied to joint robots.
  • the joint module includes: a motor assembly 10, including a housing 11, a motor stator 12 and a motor rotor 13.
  • the motor stator 12 is installed in the housing 11.
  • the motor rotor 13 is rotatably installed on the inner circumferential side of the motor stator 12;
  • the motor rotor 13 is formed with a mounting groove 131, and the notch of the mounting groove 131 faces the end wall of the housing 11;
  • brake The brake assembly is installed in the housing 11.
  • the brake assembly includes a brake pad 21 and an electromagnetic assembly.
  • the brake pad 21 is installed in the installation slot 131 to rotate with the motor rotor 13; the electromagnetic assembly The assembly is installed on the axial side of the brake pad 21 to attract or release the brake pad 21; the reducer 30 is installed on one end of the motor assembly 10, and the reducer 30 has Input shaft, the input shaft is fixedly matched with the motor rotor 13 .
  • the housing 11 is arranged in a cylindrical shape with openings at both ends.
  • the motor stator 12 is fixedly installed in the housing 11 , and the motor rotor 13 can rotate with the housing 11 through bearings. Therefore, the motor rotor 13 can be rotated relative to the motor stator 12 through the phenomenon of electromagnetic induction.
  • the reducer 30 is used to adjust the motor rotor 13 to a preset rotation speed before outputting work.
  • the reducer 30 also has an output wheel, and the input shaft is fixedly matched with the motor rotor 13 and differentially matched with the output wheel, so that the rotation speed of the output wheel can be controlled at a preset value to meet the output requirements.
  • the input shaft is plugged into the motor rotor 13 to rotate synchronously with the motor rotor 13 .
  • the braking assembly is used to brake the motor rotor 13 to stop the output power of the reducer 30 .
  • the electromagnetic component is used to attract or release the brake pad 21 by controlling the magnetic force. When the electromagnetic component generates magnetic force, the brake pad 21 will move or deform toward the electromagnetic component. Finally, the brake pad 21 will come into contact with the electromagnetic component, thereby causing friction through friction. Torque is generated to cause the motor rotor 13 to stop, so as to realize braking of the motor rotor 13 . When the electromagnetic component loses its magnetic force, the brake pad 21 will be released, so that the brake pad 21 can rotate normally with the motor rotor 13 . It can be understood that the stalling process of the motor rotor 13 is caused by receiving torque that is opposite to its rotation direction, rather than receiving axial pressure or radial pressure. Therefore, the stalling process of the motor rotor 13 can be made more stable.
  • the mounting groove 131 can be formed in the part of the electronic rotor surrounded by the motor stator 12, so that the direct force-receiving position of the motor rotor 13 when being braked can be closer to the direct force-receiving position of being driven, so that the motor rotor 13 can be controlled. The force received during movement is more even.
  • the brake pad 21 may be arranged in an annular shape, so the mounting groove 131 also extends correspondingly along the circumferential direction of the motor rotor 13 .
  • a mounting groove 131 is formed on the peripheral wall of the motor rotor 13, and the brake pad 21 of the braking assembly is installed in the mounting groove 131.
  • the brake pad 21 When the brake pad 21 is attracted by the electromagnetic assembly, it will The rotation stops under the action of magnetic attraction and friction, so that the motor rotor 13 stops together. Since the brake pad 21 is installed in the mounting groove 131 formed on the peripheral wall of the motor rotor 13, the braking force will first act on this position. In this way, the end of the motor rotor 13 can be prevented from being directly stressed, thereby reducing the braking force of the motor rotor 13.
  • the force during the dynamic process is more uniform, so as to improve the working life of the motor rotor 13 and the stability of the braking process.
  • installing the brake pad 21 in the mounting groove 131 instead of the end of the motor rotor 13 can reduce the axial space occupied by the brake assembly in the joint module, thereby shortening the axial size of the joint module, thereby making the joint module
  • the axial structure of the group is more compact.
  • the electromagnetic component is used to control the magnetic field through electric current. Specifically, it can generate a magnetic field when the power is on or when the power is off, which is not limited here.
  • the electromagnetic assembly includes a fixed base 22, an electromagnetic coil 23 and a permanent magnet 24.
  • the electromagnetic coil 23 and the permanent magnet 24 are installed on the fixed base 22.
  • the permanent magnet 24 is used to brake the brake.
  • the piece 21 generates magnetic attraction, and the electromagnetic coil 23 is used to generate a magnetic field with an opposite polarity to the permanent magnet 24 when energized.
  • the fixed seat 22 has a friction surface opposite to the brake pad 21 .
  • the fixed base 22 is arranged in an annular shape corresponding to the brake pad 21.
  • the electromagnetic coil 23 and the permanent magnet 24 are both arranged in an annular shape corresponding to the fixed base 22.
  • the permanent magnet 24 can generate magnetic attraction to the brake pad 21, so as to The brake pad 21 is moved or deformed toward the fixed base 22 .
  • the material of the brake pad 21 is not specifically limited, as long as it can be magnetically attracted by the permanent magnet 24 .
  • the electromagnetic coil 23 When the electromagnetic coil 23 is energized, it will generate a magnetic field with the opposite polarity to that of the permanent magnet 24. This magnetic field will reduce the magnetic field of the permanent magnet 24, thereby weakening the magnetic attraction of the permanent magnet 24 to the brake pad 21.
  • the holder 22 will loosen Brake pads 21.
  • the brake pad 21 will not be affected by the magnetic attraction of the permanent magnet 24, that is, the brake pad 21 will not be attracted and rubbed by the fixed seat 22.
  • the brake pad 21 rotates normally with the motor rotor 13; if the electromagnetic coil 23 is powered off, the electromagnetic coil 23 will not generate a magnetic field, the magnetic field of the permanent magnet 24 will not be affected, and the magnetic attraction of the permanent magnet 24 to the brake pad 21 will Recovery, at this time the brake pad 21 will move or deform towards the fixed seat 22, and finally the brake pad 21 will come into contact with the friction surface, thereby generating torque through friction and causing the motor rotor 13 to stop, so as to brake the motor rotor 13. .
  • the motor stator 12 and the brake assembly can be powered together. At this time, the electromagnetic assembly releases the brake pad 21 and the motor rotor 13 rotates.
  • the motor stator 12 and the brake assembly can be powered off together. At this time, the motor rotor 13 loses the driving force, and the brake pad 21 will also be attracted by the electromagnetic assembly, so that the motor rotor 13 can be more stable. Stop quickly.
  • the motor rotor 13 includes a rotating shaft 131 and a rotor magnet 132 sleeved on the rotating shaft 131.
  • the rotating shaft 131 is formed with a mounting boss, and the mounting groove 131 is formed by the mounting boss.
  • the boss and the rotor magnet 132 are enclosed and formed.
  • the mounting slot 131 is formed by the mounting boss of the rotating shaft 131 and the rotor magnet 132, so that the brake pad 21 installed in the mounting slot 131 can be closer to the rotor magnet 132, that is, the position where the rotor is subject to the braking force is the same as the position where the rotor is driven by the rotor magnet 132. The positions are closer, thus improving braking sensitivity.
  • the fixing base 22 can be fixed through the peripheral wall of the housing 11 or through the end wall of the housing 11, which is not limited here.
  • the fixing base 22 is installed on the end wall of the housing 11 , and the electromagnetic component partially extends into the installation groove 131 .
  • Installing the fixing base 22 on the end wall of the housing 11 can simplify the installation of the electromagnetic component in the housing 11 , and extending the electromagnetic component partially into the installation groove 131 can make the internal structure of the motor component 10 more compact.
  • the fixing base 22 and the end wall of the housing 11 can be fixed by bonding or other methods.
  • the fixing base 22 is provided with a through hole
  • the end wall of the housing 11 is provided with a fixing hole 111 .
  • the through hole and the fixing hole 111 are assembled through fasteners.
  • the number of via holes can be multiple and spaced along the circumferential direction of the fixing base 22.
  • the number and position of the fixing holes 111 correspond to the via holes. In this way, the fixing positions of the fixing base 22 and the end wall of the housing 11 can be increased to improve The fixing strength of the fixing base 22 and the end wall of the housing 11.
  • the end wall of the housing 11 is recessed with a positioning groove, and the fixing base 22 is partially located in the positioning groove.
  • the positioning groove can pre-fix the fixing base 22, thereby preventing the fixing base 22 from being displaced when the fixing base 22 is formally assembled.
  • the fixed base 22 can be installed on the same end wall as the reducer 30, or can be installed on different end walls.
  • the fixed seat 22 is installed on the end wall of the housing 11 close to the reducer 30 .
  • an adjustment gasket is provided between the fixed seat 22 and the end wall of the housing 11 .
  • the adjustment shim is used to adjust the distance between the fixed seat 22 and the brake pad 21.
  • the thicker the adjustment shim the smaller the distance between the fixed seat 22 and the brake pad 21; the thinner the adjustment shim, the smaller the distance between the fixed seat 22 and the brake pad 21.
  • the larger the spacing between the brake pads 21 is. Therefore, by selecting an adjustment shim of appropriate specifications, the distance between the fixed seat 22 and the brake pad 21 can be controlled within an optimal range, thereby ensuring that the fixed seat 22 can effectively engage or release the brake pad 21.
  • the joint module further includes an electronic control assembly 40.
  • An end of the housing 11 facing away from the reducer 30 is formed with a sinking groove, and the electronic control assembly 40 is installed in the sinking groove.
  • the electronic control component 40 is electrically connected to the motor stator 12 and the electromagnetic component to control the motor component 10 and the braking component.
  • the electronic control assembly 40 and the reducer 30 are respectively installed at both ends of the motor assembly 10. Installing the electronic control assembly 40 in the sink can further shorten the overall axial size of the joint module, thereby increasing the overall axial size of the joint module. The structure is more compact.
  • Figure 3 is a structural exploded view of an embodiment of the joint module of the present application
  • Figure 4 is a structural exploded cross-sectional view of an embodiment of the joint module of the present application
  • Figure 5 is a structural exploded view of the joint module of the present application. Schematic cross-sectional view of an embodiment.
  • the motor rotor 13 is configured as a hollow shaft, and an assembly groove 32 is formed between the outer peripheral wall of the input shaft 31 and the inner peripheral wall of the motor rotor 13; the joint module also includes an expansion sleeve 60.
  • the tightening sleeve 60 is embedded in the assembly groove 32 , the inner peripheral wall of the tightening sleeve 60 is in contact with the input shaft 31 , and the outer peripheral wall of the tightening sleeve 60 is in contact with the motor rotor 13 .
  • the housing 11 is arranged in a cylindrical shape with openings at both ends.
  • the motor stator is fixedly installed in the housing 11.
  • the motor rotor 13 can rotate with the housing 11 through bearings, so that the motor rotor 13 can rotate relative to the motor stator through electromagnetic induction.
  • the reducer 20 is used to adjust the motor rotor 13 to a preset rotation speed before outputting work.
  • the reducer 20 has an input shaft 31 and an output shaft.
  • the input shaft 31 is fixedly matched with the motor rotor 13 and differentially matched with the output shaft, so that the rotation speed of the output shaft can be controlled at a preset value to meet the output requirements. .
  • the input shaft 31 is plugged into the motor rotor 13 to rotate synchronously with the motor rotor 13 .
  • the assembly groove 32 can be provided on the inner peripheral wall of the motor rotor 13 or on the outer peripheral wall of the input shaft 31 . There is no restriction here, as long as the assembly groove 32 extends along the circumferential direction
  • the expansion sleeve 60 is installed in the assembly groove 32.
  • the expansion sleeve 60 can adapt to the change of the extrusion force through elastic deformation to exert corresponding reaction force on the motor rotor 13 and the input shaft 31, thereby adjusting the relative position of the motor rotor 13 and the input shaft 31. , to improve the coaxiality between the motor rotor 13 and the input shaft 31, thereby avoiding vibration when the input shaft 31 rotates, thereby improving the working stability of the joint module.
  • the expansion sleeve 60 is configured as a stainless steel sleeve, but of course it can also be an iron or copper or other metal sleeve.
  • the stainless steel sleeve can improve the structural strength of the expansion sleeve 60 to ensure the strength of the reaction force on the motor rotor 13 and the input shaft 31, thereby improving the working stability of the expansion sleeve 60.
  • the expansion sleeve 60 is provided at the mating portion 51 of the motor rotor 13 and the input shaft 31 of the reducer 20, so that the expansion sleeve 60 can effectively compensate for the friction between the motor rotor 13 and the input shaft 31.
  • the matching error can effectively improve the coaxiality between the motor rotor 13 and the input shaft 31 to improve the working stability of the joint module.
  • the tightening sleeve 60 can be a complete annular sleeve or a C-shaped sleeve with an opening, which is not limited here.
  • Figure 6 is a schematic structural diagram of an embodiment of the expansion sleeve 60 in the present application.
  • a deformation notch 61 is provided on the peripheral wall of the expansion sleeve 60.
  • the deformation notch 61 extends along the axial direction of the expansion sleeve 60 and penetrates both axial ends of the expansion sleeve 60; the deformation notch 61 61 is used to allow the expansion sleeve 60 to elastically deform in the circumferential direction.
  • the projection of the expansion sleeve 60 is arranged in a C shape.
  • the expansion sleeve 60 can be squeezed in the radial or circumferential direction to elastically deform the expansion sleeve 60 to temporarily reduce the radial size of the expansion sleeve 60;
  • the sleeve 60 can be put into the assembly groove 32 more easily and smoothly.
  • the expansion sleeve 60 will undergo elastic recovery deformation.
  • the radial size of the expansion sleeve 60 that undergoes elastic recovery deformation will increase, thereby making the expansion
  • the tight sleeve 60 is tightly fitted to the groove wall of the assembly groove 32 .
  • the minimum radial size of the expansion sleeve 60 after being compressed should be greater than the outer diameter of the input shaft 31 and smaller than the inner diameter of the output shaft.
  • the size of the expansion sleeve 60 in its natural state should be greater than or equal to the inner diameter of the input shaft 31. In this way, it is ensured that the expansion sleeve 60 can be loaded into the assembly groove 32 while being compressed, and can be tightly fitted into the groove wall of the assembly groove 32 after elastic recovery.
  • Figure 7 is a schematic projection view of an embodiment of the expansion sleeve 60 in the present application.
  • the ratio of the diameter d of the deformation notch 61 to the circumference of the tightening sleeve 60 is 3% to 20%, for example, it can be 3%, 5%, 10%, 15%, 20%.
  • the ratio of the diameter d of the deformation notch 61 to the circumference D of the expansion sleeve 60 is less than 3%, the radial size of the expansion sleeve 60 can be reduced to a small extent, making it difficult to ensure that it can smoothly enter the assembly groove 32 after being compressed; If the ratio of the diameter d of the deformation notch 61 to the circumference D of the expansion sleeve 60 is greater than 20%, the matching area between the expansion sleeve 60 and the assembly groove 32 is too small, and the input shaft 31 and the motor rotor 13 cannot be squeezed.
  • the wall thickness T of the clamping sleeve 60 is 0.3mm to 6mm, for example, it can be 0.3mm, 0.5mm, 1mm, 2mm, 3mm, 4mm, 5mm, or 6mm. If the wall thickness T of the expansion sleeve 60 is less than 0.3mm, the squeezing effect on the input shaft 31 and the motor rotor 13 will not be obvious; if the wall thickness T of the expansion sleeve 60 is greater than 6mm, the force required for elastic deformation will be relatively large.
  • the assembly groove 32 may be located at an end of the input shaft 31 close to the reducer 20 , or may be located at an end of the input shaft 31 away from the reducer 20 .
  • the assembly groove 32 may be formed in the motor rotor 13 or the input shaft 31 , or may be partially formed in the motor rotor 13 and partially formed in the input shaft 31 .
  • the notch of the assembly groove 32 is away from the reducer 20
  • the expansion sleeve 60 is embedded in the assembly groove 32 from the notch of the assembly groove 32 .
  • the expansion sleeve 60 can be installed from the end of the motor assembly 10 away from the reducer 20 , thereby simplifying the installation process of the expansion sleeve 60 and improving the performance of the expansion sleeve 60 installation efficiency.
  • the assembly groove 32 is opened in the inner peripheral wall of the motor rotor 13 to reduce cutting of the input shaft 31 and thereby ensure the structural strength of the input shaft 31 .
  • the width of the assembly groove 32 tapers from the part close to the notch to the part far away from the notch; the wall thickness of the expansion sleeve 60 decreases from the part close to the notch of the assembly groove 32 .
  • the portion is tapered toward the portion away from the notch of the mounting groove 32 .
  • the assembly groove 32 and the expansion sleeve 60 are both tapered, and the width of the groove is larger. In this way, the expansion sleeve 60 can be easily inserted into the assembly groove 32 and the effective mating area between the expansion sleeve 60 and the assembly groove 32 can be ensured.
  • the inner peripheral wall of the motor rotor 13 is also provided with an accommodating groove 121.
  • the accommodating groove 121 extends along the circumferential direction of the motor rotor 13 and is connected with the motor rotor 13.
  • the slots of the assembly groove 32 are connected; the joint module also includes a pressure ring 50 installed in the accommodation groove 121 , and the pressure ring 50 presses the expansion sleeve 60 into the assembly groove 32 .
  • the accommodating groove 121 is located on the side of the assembly groove 32 away from the reducer 20, and the accommodating groove 121 is adjacent to the assembly groove 32 in a step shape. After the pressure ring 50 is installed in the accommodating groove 121, it will be pressed against the expansion sleeve 60 and close to the assembly.
  • One end of the notch of the groove 32 is used to press the expansion sleeve 60 in the assembly groove 32 , thereby improving the installation stability of the expansion sleeve 60 in the assembly groove 32 .
  • the pressure ring 50 and the accommodating groove 121 can be fitted through an interference fit or through a fastener, which is not limited here.
  • the outer peripheral wall of the pressure ring 50 and the inner peripheral wall of the motor rotor 13 are threadedly engaged.
  • the pressing ring 50 may include a crimping part 52 and a fitting part 51 connected to the outer periphery of the crimping part 52.
  • the outer peripheral wall of the fitting part 51 is provided with external threads
  • the groove wall of the assembly groove 32 is provided with internal threads. 51 is threaded with the assembly groove 32, so that the entire pressure ring 50 can gradually approach the expansion sleeve 60 through spiral advancement.
  • the crimping portion 52 will gradually press the expansion sleeve 60.
  • the pressing portion 52 can also press the expansion sleeve 60 synchronously.
  • the installation process of the pressure ring 50 can be simplified, and the force during the pressure-joining process of the expansion sleeve 60 can be uniform, preventing the crimping force from being concentrated on a single position of the expansion sleeve 60, so as to improve the pressure on the expansion sleeve 60.
  • solid stability A bayonet 521 can be provided on the inner periphery of the crimping portion 52 to facilitate tool engagement to apply torque.
  • the articulated robot includes a joint module.
  • the specific structure of the joint module refers to the above-mentioned embodiments. Since this joint robot adopts all the technical solutions of all the above-mentioned embodiments, it at least has the characteristics of the above-mentioned embodiments. All the beneficial effects brought by the technical solutions will not be repeated here.

Abstract

Disclosed in the present application are a joint module of a friction-type brake, and a joint robot. The joint module comprises: an electric motor assembly, which comprises a housing, an electric motor stator and an electric motor rotor, wherein the electric motor stator is mounted in the housing, the electric motor rotor is rotationally mounted on an inner peripheral side of the electric motor stator, a mounting groove is formed in the electric motor rotor, and an opening of the mounting groove faces an end wall of the housing; a brake assembly, which is mounted in the housing, the brake assembly comprising a brake pad and an electromagnetic assembly, wherein the brake pad is mounted in the mounting groove so as to rotate along with the electric motor rotor, and the electromagnetic assembly is mounted on one side of the brake pad in an axial direction and is used for attracting or releasing the brake pad; and a speed reducer, which is mounted at one end of the electric motor assembly, wherein the speed reducer is provided with an input shaft fixedly fitted to the electric motor rotor.

Description

摩擦式制动器的关节模组及关节机器人Friction brake joint modules and joint robots
相关申请Related applications
本申请要求2022年9月16日申请的,申请号为202222462257.1,名称为“摩擦式制动器的关节模组及关节机器人”的中国专利申请的优先权,在此将其全文引入作为参考。This application claims priority to the Chinese patent application filed on September 16, 2022, with application number 202222462257.1 and titled "Joint Module and Joint Robot with Friction Brake", the full text of which is hereby incorporated by reference.
技术领域Technical field
本申请涉及驱动设备技术领域,特别涉及一种摩擦式制动器的关节模组及关节机器人。The present application relates to the technical field of driving equipment, and in particular to a friction brake joint module and a joint robot.
背景技术Background technique
随着工业自动化技术的快速发展,机器人作为一种重要的工业自动化设备,越来越得到重视,并且应用越来越广泛。在机器人有关技术中,对机器人关节等运动部件的控制最为重要和关键。相关技术的机器人关节模组中,制动组件通常直接安装在电机转子的末端,即制动组件是从端部对电机转子进行制动,而电机转子端部的结构强度较差,这就导致电机转子被制动时受力不均,影响电机转子的工作寿命和制动过程稳定性;并且制动组件也会对关节模组的轴向空间造成占用,不利于关节模组轴向尺寸的缩减。With the rapid development of industrial automation technology, robots, as an important industrial automation equipment, are receiving more and more attention and are used more and more widely. Among robot-related technologies, the control of robot joints and other moving parts is the most important and critical. In related art robot joint modules, the braking component is usually installed directly at the end of the motor rotor, that is, the braking component brakes the motor rotor from the end, and the structural strength of the end of the motor rotor is poor, which results in The motor rotor receives uneven force when it is braked, which affects the working life of the motor rotor and the stability of the braking process; and the braking component will also occupy the axial space of the joint module, which is not conducive to the axial size of the joint module. reduce.
申请内容Application content
本申请的主要目的是提出一种摩擦式制动器的关节模组,旨在解决如何提高电机转子工作寿命和制动过程稳定性以及减少关节模组轴向尺寸的技术问题。The main purpose of this application is to propose a joint module of a friction brake, aiming to solve the technical problems of how to improve the working life of the motor rotor and the stability of the braking process and reduce the axial size of the joint module.
为实现上述目的,本申请提出的摩擦式制动器的关节模组包括:In order to achieve the above purpose, the joint module of the friction brake proposed in this application includes:
电机组件,包括外壳,电机定子和电机转子,所述电机定子安装于所述外壳内,所述电机转子可旋转安装于所述电机定子的内周侧;所述电机转子形成有安装槽,所述安装槽的槽口朝向所述外壳的端壁;The motor assembly includes a housing, a motor stator and a motor rotor. The motor stator is installed in the housing, and the motor rotor is rotatably installed on the inner circumferential side of the motor stator; the motor rotor is formed with a mounting slot, so The notch of the mounting groove faces the end wall of the housing;
制动组件,安装于所述外壳内,所述制动组件包括制动片和电磁组件,所述制动片安装于所述安装槽,以随所述电机转子转动;所述电磁组件安装 于所述制动片轴向上的一侧,用以吸合或松开所述制动片;A brake assembly is installed in the housing. The brake assembly includes a brake pad and an electromagnetic assembly. The brake pad is installed in the installation slot to rotate with the motor rotor; the electromagnetic assembly is installed on The axially upward side of the brake pad is used to attract or release the brake pad;
减速器,安装于所述电机组件的一端,所述减速器具有输入轴,所述输入轴与所述电机转子固定配合。A reducer is installed at one end of the motor assembly, the reducer has an input shaft, and the input shaft is fixedly matched with the motor rotor.
可选地,所述电磁组件包括固定座、电磁线圈和永磁体,所述电磁线圈和永磁体安装于所述固定座,所述永磁体用以对所述制动片产生磁吸力,所述电磁线圈用以在通电时产生与所述永磁体极性相反的磁场,所述固定座具有与所述制动片相对的摩擦面。Optionally, the electromagnetic assembly includes a fixed base, an electromagnetic coil and a permanent magnet. The electromagnetic coil and the permanent magnet are installed on the fixed base. The permanent magnet is used to generate magnetic attraction to the brake pad. The electromagnetic coil is used to generate a magnetic field with a polarity opposite to that of the permanent magnet when energized, and the fixed seat has a friction surface opposite to the brake pad.
可选地,所述固定座安装于所述外壳的端壁,所述电磁组件部分伸入所述安装槽。Optionally, the fixing seat is installed on the end wall of the housing, and the electromagnetic component partially extends into the installation groove.
可选地,所述固定座开设有过孔,所述外壳的端壁开设有固定孔,所述过孔与所述固定孔通过紧固件装配。Optionally, the fixing base is provided with a through hole, the end wall of the housing is provided with a fixing hole, and the through hole and the fixing hole are assembled through fasteners.
可选地,所述外壳的端壁凹设有定位槽,所述固定座部分位于所述定位槽内。Optionally, the end wall of the housing is recessed with a positioning groove, and the fixing seat is partially located in the positioning groove.
可选地,所述固定座安装于所述外壳靠近所述减速器的端壁。Optionally, the fixed seat is installed on the end wall of the housing close to the reducer.
可选地,所述固定座与所述外壳的端壁之间还设有调整垫片。Optionally, an adjustment gasket is provided between the fixed seat and the end wall of the housing.
可选地,所述电机转子包括转轴和套设于所述转轴的转子磁铁,所述转轴形成有安装凸台,所述安装槽由所述安装凸台和转子磁铁围合形成。Optionally, the motor rotor includes a rotating shaft and a rotor magnet sleeved on the rotating shaft. The rotating shaft is formed with a mounting boss, and the mounting groove is formed by the mounting boss and the rotor magnet.
可选地,所述关节模组还包括电控组件,所述外壳背离所述减速器的一端形成有沉槽,所述电控组件安装于所述沉槽。Optionally, the joint module further includes an electronic control component. An end of the housing facing away from the reducer is formed with a sinking groove, and the electronic control component is installed in the sinking groove.
可选地,所述电机转子设置为空心轴,所述输入轴的外周壁与所述电机转子的内周壁之间形成有安装槽;所述关节模组还包括胀紧套,所述胀紧套嵌设于所述安装槽,所述胀紧套的内周壁抵接于所述输入轴,所述胀紧套的外周壁抵接于所述电机转子。Optionally, the motor rotor is configured as a hollow shaft, and an installation groove is formed between the outer circumferential wall of the input shaft and the inner circumferential wall of the motor rotor; the joint module also includes a clamping sleeve, which is embedded in the installation groove, the inner circumferential wall of the clamping sleeve abuts against the input shaft, and the outer circumferential wall of the clamping sleeve abuts against the motor rotor.
可选地,所述胀紧套的周壁开设有变形缺口,所述变形缺口沿所述胀紧套的轴向延伸,并贯穿所述胀紧套轴向上的两端;所述变形缺口用以供所述胀紧套发生沿周向的弹性变形。Optionally, a deformation gap is provided on the peripheral wall of the expansion sleeve, and the deformation gap extends along the axial direction of the expansion sleeve and penetrates both axial ends of the expansion sleeve; the deformation gap is This allows the expansion sleeve to undergo elastic deformation in the circumferential direction.
可选地,在所述胀紧套的自然状态下,所述变形缺口的口径与所述胀紧套周长的比例为3%至20%。Optionally, in the natural state of the tightening sleeve, the ratio of the diameter of the deformation notch to the circumference of the tightening sleeve is 3% to 20%.
可选地,所述胀紧套的壁厚为0.3mm至6mm。Optionally, the wall thickness of the clamping sleeve is 0.3mm to 6mm.
可选地,所述安装槽的槽口背离所述减速器,所述胀紧套从所述安装槽 的槽口处嵌入所述安装槽。Optionally, the notch of the installation groove is away from the reducer, and the expansion sleeve is embedded in the installation groove from the notch of the installation groove.
可选地,所述安装槽的宽度自靠近槽口的部分朝远离槽口的部分渐缩;所述胀紧套的壁厚自靠近所述安装槽槽口的部分朝远离所述安装槽槽口的部分渐缩。Optionally, the width of the installation groove tapers from the part close to the notch to the part far away from the notch; the wall thickness of the expansion sleeve tapers from the part close to the notch of the installation groove to the part far away from the installation groove. The mouth is tapered.
可选地,所述电机转子的内周壁还开设有容置槽,所述容置槽沿所述电机转子的周向延伸,并与所述安装槽的槽口连通;所述关节模组还包括安装于所述容置槽的压环,所述压环将所述胀紧套压固于所述安装槽中。Optionally, the inner peripheral wall of the motor rotor is also provided with an accommodating groove, the accommodating groove extends along the circumferential direction of the motor rotor and is connected with the notch of the mounting groove; the joint module also It includes a pressure ring installed in the accommodation groove, and the pressure ring presses and secures the expansion sleeve in the installation groove.
可选地,所述压环的外周壁与所述电机转子的内周壁通过螺纹配合。Optionally, the outer peripheral wall of the pressure ring and the inner peripheral wall of the motor rotor are threadedly engaged.
可选地,所述安装槽开设于所述电机转子的内周壁。Optionally, the mounting groove is opened on the inner peripheral wall of the motor rotor.
可选地,所述胀紧套设置为不锈钢套。Optionally, the tightening sleeve is configured as a stainless steel sleeve.
本申请还提出一种关节机器人,包括一种关节模组,该关节模组包括:电机组件,包括外壳,电机定子和电机转子,所述电机定子安装于所述外壳内,所述电机转子可旋转安装于所述电机定子的内周侧;所述电机转子形成有安装槽,所述安装槽的槽口朝向所述外壳的端壁;制动组件,安装于所述外壳内,所述制动组件包括制动片和电磁组件,所述制动片安装于所述安装槽,以随所述电机转子转动;所述电磁组件安装于所述制动片轴向上的一侧,用以吸合或松开所述制动片;减速器,安装于所述电机组件的一端,所述减速器具有输入轴,所述输入轴与所述电机转子固定配合。This application also proposes a joint robot, including a joint module. The joint module includes: a motor assembly, including a housing, a motor stator and a motor rotor. The motor stator is installed in the housing, and the motor rotor can The motor rotor is rotatably installed on the inner circumferential side of the motor stator; the motor rotor is formed with a mounting groove, and the notch of the mounting groove faces the end wall of the housing; a braking component is installed in the housing, and the brake assembly is installed in the housing. The dynamic assembly includes a brake pad and an electromagnetic assembly. The brake pad is installed in the mounting slot to rotate with the motor rotor; the electromagnetic assembly is installed on the axial side of the brake pad to rotate. The brake pad is attracted or released; a reducer is installed at one end of the motor assembly, the reducer has an input shaft, and the input shaft is fixedly matched with the motor rotor.
本申请关节模组的技术方案中,在电机转子的周壁上形成安装槽,再将制动组件的制动片安装于安装槽,制动片被电磁组件吸合时会在磁吸力和摩擦力的作用下停止转动,从而电机转子一起停止。由于制动片是安装在电机转子周壁形成的安装槽,因此制动力也会首先作用于该位置,如此,可避免电机转子的端部直接受力,从而使电机转子的制动过程受力更加均匀,以提高电机转子的工作寿命和制动过程稳定性。此外,将制动片安装于安装槽而非电机转子的端部,可减少制动组件对关节模组轴向空间的占用,以缩短关节模组的轴向尺寸,从而使关节模组的轴向结构更加紧凑。In the technical solution of the joint module of this application, a mounting groove is formed on the peripheral wall of the motor rotor, and then the brake pad of the braking assembly is installed in the mounting groove. When the brake pad is attracted by the electromagnetic component, it will be affected by the magnetic attraction and friction force. It stops rotating under the action of , so that the motor rotor stops together. Since the brake pad is installed in the mounting groove formed on the peripheral wall of the motor rotor, the braking force will also act on this position first. In this way, the end of the motor rotor can be avoided from being directly stressed, thereby making the braking process of the motor rotor more stressful. Uniform to improve the working life of the motor rotor and the stability of the braking process. In addition, installing the brake pads in the mounting groove instead of the end of the motor rotor can reduce the axial space occupied by the brake assembly in the joint module, thereby shortening the axial size of the joint module, thereby making the axis of the joint module Towards a more compact structure.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present application or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on the structures shown in these drawings without exerting creative efforts.
图1为本申请关节模组一实施例的剖面示意图;Figure 1 is a schematic cross-sectional view of an embodiment of the joint module of the present application;
图2为本申请关节模组一实施例的剖面爆炸示意图;Figure 2 is a cross-sectional exploded schematic diagram of an embodiment of the joint module of the present application;
图3为本申请关节模组一实施例的结构分解图;Figure 3 is an exploded structural view of an embodiment of the joint module of the present application;
图4为本申请关节模组一实施例的结构分解剖面图;Figure 4 is an exploded cross-sectional view of the structure of an embodiment of the joint module of the present application;
图5为本申请关节模组一实施例的剖面示意图;Figure 5 is a schematic cross-sectional view of an embodiment of the joint module of the present application;
图6为本申请中胀紧套一实施例的结构示意图;Figure 6 is a schematic structural diagram of an embodiment of the expansion sleeve in this application;
图7为本申请中胀紧套一实施例的投影示意图。Figure 7 is a schematic projection view of an embodiment of the expansion sleeve in the present application.
附图标号说明:Explanation of reference numbers:
标号label 名称name 标号label 名称 name 标号label 名称name
1010 电机组件 Motor components 1111 外壳 shell 1212 电机定子 Motor stator
1313 电机转子 Motor rotor 131131 安装槽Mounting slot 21twenty one 制动片brake pads
22twenty two 固定座Fixed seat 23twenty three 电磁线圈Electromagnetic coil 24twenty four 永磁体 Permanent magnets
111111 固定孔 Fixing hole 4040 电控组件 Electronic control components 131131 转轴 shaft
132132 转子磁铁 Rotor magnet 3030 减速器 reducer 3131 输入轴 Input shaft
3232 装配槽 Assembly slot 6060 胀紧套 expansion sleeve 121121 容置槽 accommodating tank
5050 压环 pressure ring 5151 配合部 Cooperation Department 5252 压接部Crimping part
521521 卡口 Bayonet 6161 变形缺口Deformation notch    
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例, 而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
需要说明,若本申请实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional instructions (such as up, down, left, right, front, back...) in the embodiments of the present application, the directional instructions are only used to explain the position of a certain posture (as shown in the accompanying drawings). The relative positional relationship, movement conditions, etc. between the components under the display). If the specific posture changes, the directional indication will also change accordingly.
另外,若本申请实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B为例”,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。In addition, if there are descriptions involving “first”, “second”, etc. in the embodiments of this application, the descriptions of “first”, “second”, etc. are only for descriptive purposes and shall not be understood as indications or implications. Its relative importance or implicit indication of the number of technical features indicated. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, the meaning of "and/or" appearing in the entire text is to include three parallel solutions, taking "A and/or B as an example", including solution A, or solution B, or a solution that satisfies both A and B at the same time. In addition, the technical solutions in various embodiments can be combined with each other, but it must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that such a combination of technical solutions does not exist. , nor is it within the scope of protection required by this application.
本申请提出一种摩擦式制动器的关节模组,应用于关节机器人。This application proposes a friction brake joint module, which is applied to joint robots.
在本申请实施例中,如图1和图2所示,该关节模组包括:电机组件10,包括外壳11,电机定子12和电机转子13,所述电机定子12安装于所述外壳11内,所述电机转子13可旋转安装于所述电机定子12的内周侧;所述电机转子13形成有安装槽131,所述安装槽131的槽口朝向所述外壳11的端壁;制动组件,安装于所述外壳11内,所述制动组件包括制动片21和电磁组件,所述制动片21安装于所述安装槽131,以随所述电机转子13转动;所述电磁组件安装于所述制动片21轴向上的一侧,用以吸合或松开所述制动片21;减速器30,安装于所述电机组件10的一端,所述减速器30具有输入轴,所述输入轴与所述电机转子13固定配合。In the embodiment of the present application, as shown in Figures 1 and 2, the joint module includes: a motor assembly 10, including a housing 11, a motor stator 12 and a motor rotor 13. The motor stator 12 is installed in the housing 11. , the motor rotor 13 is rotatably installed on the inner circumferential side of the motor stator 12; the motor rotor 13 is formed with a mounting groove 131, and the notch of the mounting groove 131 faces the end wall of the housing 11; brake The brake assembly is installed in the housing 11. The brake assembly includes a brake pad 21 and an electromagnetic assembly. The brake pad 21 is installed in the installation slot 131 to rotate with the motor rotor 13; the electromagnetic assembly The assembly is installed on the axial side of the brake pad 21 to attract or release the brake pad 21; the reducer 30 is installed on one end of the motor assembly 10, and the reducer 30 has Input shaft, the input shaft is fixedly matched with the motor rotor 13 .
外壳11呈筒状设置且两端开口,电机定子12固定安装于外壳11内,电机转子13可通过轴承与外壳11可转动配合。从而通过电磁感应现象,可使电机转子13相对电机定子12转动。减速器30用以将电机转子13调整至预设转速后再输出做功。具体地,减速器30还具有输出轮,输入轴与电机转子13固定配合,并与输出轮差速配合,从而可使输出轮的转速被控制在预设值, 以满足输出要求。输入轴插接于电机转子13,以随电机转子13同步转动。The housing 11 is arranged in a cylindrical shape with openings at both ends. The motor stator 12 is fixedly installed in the housing 11 , and the motor rotor 13 can rotate with the housing 11 through bearings. Therefore, the motor rotor 13 can be rotated relative to the motor stator 12 through the phenomenon of electromagnetic induction. The reducer 30 is used to adjust the motor rotor 13 to a preset rotation speed before outputting work. Specifically, the reducer 30 also has an output wheel, and the input shaft is fixedly matched with the motor rotor 13 and differentially matched with the output wheel, so that the rotation speed of the output wheel can be controlled at a preset value to meet the output requirements. The input shaft is plugged into the motor rotor 13 to rotate synchronously with the motor rotor 13 .
制动组件用以制动电机转子13,以停止减速器30的输出做功。电磁组件用以通过控制磁力来吸合或松开制动片21,电磁组件产生磁力时,制动片21会朝向电磁组件运动或变形,最终制动片21会与电磁组件接触,从而通过摩擦产生扭矩而使电机转子13停转,以实现对电机转子13的制动。电磁组件失去磁力时,会松开制动片21,从而制动片21可随电机转子13正常转动。可以理解,电机转子13的停转是因为受到了与其转向相反的扭矩,而不是受到轴向压力或径向压力,由此,可使电机转子13的停转过程更加稳定。The braking assembly is used to brake the motor rotor 13 to stop the output power of the reducer 30 . The electromagnetic component is used to attract or release the brake pad 21 by controlling the magnetic force. When the electromagnetic component generates magnetic force, the brake pad 21 will move or deform toward the electromagnetic component. Finally, the brake pad 21 will come into contact with the electromagnetic component, thereby causing friction through friction. Torque is generated to cause the motor rotor 13 to stop, so as to realize braking of the motor rotor 13 . When the electromagnetic component loses its magnetic force, the brake pad 21 will be released, so that the brake pad 21 can rotate normally with the motor rotor 13 . It can be understood that the stalling process of the motor rotor 13 is caused by receiving torque that is opposite to its rotation direction, rather than receiving axial pressure or radial pressure. Therefore, the stalling process of the motor rotor 13 can be made more stable.
安装槽131可形成于电子转子上被电机定子12围住的部分,从而电机转子13被制动的直接受力位置与被驱动的直接受力位置能更加接近,以使电机转子13的被制动时的受力情况更加均匀。制动片21可呈环形设置,因此安装槽131也相应地沿电机转子13的周向延伸。The mounting groove 131 can be formed in the part of the electronic rotor surrounded by the motor stator 12, so that the direct force-receiving position of the motor rotor 13 when being braked can be closer to the direct force-receiving position of being driven, so that the motor rotor 13 can be controlled. The force received during movement is more even. The brake pad 21 may be arranged in an annular shape, so the mounting groove 131 also extends correspondingly along the circumferential direction of the motor rotor 13 .
本申请关节模组的技术方案中,在电机转子13的周壁上形成安装槽131,再将制动组件的制动片21安装于安装槽131,制动片21被电磁组件吸合时会在磁吸力和摩擦力的作用下停止转动,从而电机转子13一起停止。由于制动片21是安装在电机转子13周壁形成的安装槽131,因此制动力也会首先作用于该位置,如此,可避免电机转子13的端部直接受力,从而使电机转子13的制动过程受力更加均匀,以提高电机转子13的工作寿命和制动过程稳定性。此外,将制动片21安装于安装槽131而非电机转子13的端部,可减少制动组件对关节模组轴向空间的占用,以缩短关节模组的轴向尺寸,从而使关节模组的轴向结构更加紧凑。In the technical solution of the joint module of this application, a mounting groove 131 is formed on the peripheral wall of the motor rotor 13, and the brake pad 21 of the braking assembly is installed in the mounting groove 131. When the brake pad 21 is attracted by the electromagnetic assembly, it will The rotation stops under the action of magnetic attraction and friction, so that the motor rotor 13 stops together. Since the brake pad 21 is installed in the mounting groove 131 formed on the peripheral wall of the motor rotor 13, the braking force will first act on this position. In this way, the end of the motor rotor 13 can be prevented from being directly stressed, thereby reducing the braking force of the motor rotor 13. The force during the dynamic process is more uniform, so as to improve the working life of the motor rotor 13 and the stability of the braking process. In addition, installing the brake pad 21 in the mounting groove 131 instead of the end of the motor rotor 13 can reduce the axial space occupied by the brake assembly in the joint module, thereby shortening the axial size of the joint module, thereby making the joint module The axial structure of the group is more compact.
电磁组件用以通过电流来控制磁场,具体可以是通电时产生磁场,也可以是断电时产生磁场,在此不做限制。示例性的,所述电磁组件包括固定座22、电磁线圈23和永磁体24,所述电磁线圈23和永磁体24安装于所述固定座22,所述永磁体24用以对所述制动片21产生磁吸力,所述电磁线圈23用以在通电时产生与所述永磁体24极性相反的磁场,所述固定座22具有与所述制动片21相对的摩擦面。The electromagnetic component is used to control the magnetic field through electric current. Specifically, it can generate a magnetic field when the power is on or when the power is off, which is not limited here. Exemplarily, the electromagnetic assembly includes a fixed base 22, an electromagnetic coil 23 and a permanent magnet 24. The electromagnetic coil 23 and the permanent magnet 24 are installed on the fixed base 22. The permanent magnet 24 is used to brake the brake. The piece 21 generates magnetic attraction, and the electromagnetic coil 23 is used to generate a magnetic field with an opposite polarity to the permanent magnet 24 when energized. The fixed seat 22 has a friction surface opposite to the brake pad 21 .
固定座22呈与制动片21对应的环状设置,电磁线圈23和永磁体24均呈与固定座22对应的环状设置,其中,永磁体24可对制动片21产生磁吸力,以使制动片21朝向固定座22运动或变形,制动片21的材料不做具体限制, 只需满足可被永磁体24磁吸即可。电磁线圈23通电后会产生与永磁体24极性相反的磁场,该磁场会消减永磁体24的磁场,从而可减弱永磁体24对制动片21的磁吸力,此时固定座22会松开制动片21。The fixed base 22 is arranged in an annular shape corresponding to the brake pad 21. The electromagnetic coil 23 and the permanent magnet 24 are both arranged in an annular shape corresponding to the fixed base 22. The permanent magnet 24 can generate magnetic attraction to the brake pad 21, so as to The brake pad 21 is moved or deformed toward the fixed base 22 . The material of the brake pad 21 is not specifically limited, as long as it can be magnetically attracted by the permanent magnet 24 . When the electromagnetic coil 23 is energized, it will generate a magnetic field with the opposite polarity to that of the permanent magnet 24. This magnetic field will reduce the magnetic field of the permanent magnet 24, thereby weakening the magnetic attraction of the permanent magnet 24 to the brake pad 21. At this time, the holder 22 will loosen Brake pads 21.
也就是说,在电机转子13运行过程中,若保持对电磁线圈23通电,则制动片21不会受永磁体24的磁吸影响,即制动片21不会被固定座22吸合摩擦,此时制动片21随电机转子13正常转动;若电磁线圈23断电,则电磁线圈23不产生磁场,永磁体24的磁场不受影响,永磁体24对制动片21的磁吸力会恢复,此时制动片21会朝向固定座22运动或变形,最终制动片21会与摩擦面接触,从而通过摩擦产生扭矩而使电机转子13停转,以实现对电机转子13的制动。That is to say, during the operation of the motor rotor 13, if the electromagnetic coil 23 is kept energized, the brake pad 21 will not be affected by the magnetic attraction of the permanent magnet 24, that is, the brake pad 21 will not be attracted and rubbed by the fixed seat 22. , at this time the brake pad 21 rotates normally with the motor rotor 13; if the electromagnetic coil 23 is powered off, the electromagnetic coil 23 will not generate a magnetic field, the magnetic field of the permanent magnet 24 will not be affected, and the magnetic attraction of the permanent magnet 24 to the brake pad 21 will Recovery, at this time the brake pad 21 will move or deform towards the fixed seat 22, and finally the brake pad 21 will come into contact with the friction surface, thereby generating torque through friction and causing the motor rotor 13 to stop, so as to brake the motor rotor 13. .
当需要控制关节模组工作时,可对电机定子12和制动组件一起供电,此时电磁组件松开制动片21,电机转子13转动。当需要控制关节模组停止时,可对电机定子12和制动组件一起断电,此时电机转子13失去了驱动力,制动片21也会被电磁组件吸合,以使电机转子13更快停转。When it is necessary to control the operation of the joint module, the motor stator 12 and the brake assembly can be powered together. At this time, the electromagnetic assembly releases the brake pad 21 and the motor rotor 13 rotates. When it is necessary to control the joint module to stop, the motor stator 12 and the brake assembly can be powered off together. At this time, the motor rotor 13 loses the driving force, and the brake pad 21 will also be attracted by the electromagnetic assembly, so that the motor rotor 13 can be more stable. Stop quickly.
示例性的,如图2所示,所述电机转子13包括转轴131和套设于所述转轴131的转子磁铁132,所述转轴131形成有安装凸台,所述安装槽131由所述安装凸台和转子磁铁132围合形成。电机定子12通电时,转子磁铁132会在电机定子12的磁场影响下开始转动,进而带动转轴131一起转动。安装槽131由转轴131的安装凸台和转子磁铁132围合形成,从而可使安装于安装槽131的制动片21更加靠近转子磁铁132,即转子受制动力的位置与受转子磁铁132驱动的位置更加接近,如此,可提高制动灵敏度。Exemplarily, as shown in Figure 2, the motor rotor 13 includes a rotating shaft 131 and a rotor magnet 132 sleeved on the rotating shaft 131. The rotating shaft 131 is formed with a mounting boss, and the mounting groove 131 is formed by the mounting boss. The boss and the rotor magnet 132 are enclosed and formed. When the motor stator 12 is powered on, the rotor magnet 132 will start to rotate under the influence of the magnetic field of the motor stator 12, thereby driving the rotating shaft 131 to rotate together. The mounting slot 131 is formed by the mounting boss of the rotating shaft 131 and the rotor magnet 132, so that the brake pad 21 installed in the mounting slot 131 can be closer to the rotor magnet 132, that is, the position where the rotor is subject to the braking force is the same as the position where the rotor is driven by the rotor magnet 132. The positions are closer, thus improving braking sensitivity.
固定座22可通过外壳11的周壁固定,也可通过外壳11的端壁固定,在此不做限制。示例性的,如图2所示,所述固定座22安装于所述外壳11的端壁,所述电磁组件部分伸入所述安装槽131。将固定座22安装于外壳11的端壁,可简化电磁组件在外壳11内的安装方式,而将电磁组件部分伸入所述安装槽131,可使电机组件10的内部结构更加紧凑。The fixing base 22 can be fixed through the peripheral wall of the housing 11 or through the end wall of the housing 11, which is not limited here. For example, as shown in FIG. 2 , the fixing base 22 is installed on the end wall of the housing 11 , and the electromagnetic component partially extends into the installation groove 131 . Installing the fixing base 22 on the end wall of the housing 11 can simplify the installation of the electromagnetic component in the housing 11 , and extending the electromagnetic component partially into the installation groove 131 can make the internal structure of the motor component 10 more compact.
固定座22与外壳11的端壁可通过粘接固定,也可通过其它方式固定。示例性的,如图2所示,所述固定座22开设有过孔,所述外壳11的端壁开设有固定孔111,所述过孔与所述固定孔111通过紧固件装配。过孔的数量可设置为多个并沿固定座22的周向间隔设置,固定孔111的数量和位置与过孔 对应,如此,可增加固定座22与外壳11端壁的固定位置,以提高固定座22与外壳11端壁的固定强度。The fixing base 22 and the end wall of the housing 11 can be fixed by bonding or other methods. For example, as shown in FIG. 2 , the fixing base 22 is provided with a through hole, and the end wall of the housing 11 is provided with a fixing hole 111 . The through hole and the fixing hole 111 are assembled through fasteners. The number of via holes can be multiple and spaced along the circumferential direction of the fixing base 22. The number and position of the fixing holes 111 correspond to the via holes. In this way, the fixing positions of the fixing base 22 and the end wall of the housing 11 can be increased to improve The fixing strength of the fixing base 22 and the end wall of the housing 11.
示例性的,所述外壳11的端壁凹设有定位槽,所述固定座22部分位于所述定位槽内。定位槽可对固定座22起到预固定作用,从而在正式装配固定座22时,可防止固定座22偏移。Exemplarily, the end wall of the housing 11 is recessed with a positioning groove, and the fixing base 22 is partially located in the positioning groove. The positioning groove can pre-fix the fixing base 22, thereby preventing the fixing base 22 from being displaced when the fixing base 22 is formally assembled.
固定座22可与减速器30安装于同一端壁,也可安装于不同端壁。示例性的,如图1所示,所述固定座22安装于所述外壳11靠近所述减速器30的端壁。The fixed base 22 can be installed on the same end wall as the reducer 30, or can be installed on different end walls. For example, as shown in FIG. 1 , the fixed seat 22 is installed on the end wall of the housing 11 close to the reducer 30 .
示例性的,所述固定座22与所述外壳11的端壁之间还设有调整垫片。调整垫片用以调整固定座22与制动片21之间的间距,调整垫片越厚,则固定座22与制动片21的间距越小;调整垫片越薄,则固定座22与制动片21的间距越大。因此,通过选取合适规格的调整垫片,可将固定座22与制动片21的间距控制在最优范围,从而保证固定座22能有效吸合或松开制动片21。Exemplarily, an adjustment gasket is provided between the fixed seat 22 and the end wall of the housing 11 . The adjustment shim is used to adjust the distance between the fixed seat 22 and the brake pad 21. The thicker the adjustment shim, the smaller the distance between the fixed seat 22 and the brake pad 21; the thinner the adjustment shim, the smaller the distance between the fixed seat 22 and the brake pad 21. The larger the spacing between the brake pads 21 is. Therefore, by selecting an adjustment shim of appropriate specifications, the distance between the fixed seat 22 and the brake pad 21 can be controlled within an optimal range, thereby ensuring that the fixed seat 22 can effectively engage or release the brake pad 21.
示例性的,所述关节模组还包括电控组件40,所述外壳11背离所述减速器30的一端形成有沉槽,所述电控组件40安装于所述沉槽。电控组件40与电机定子12以及电磁组件电连接,以实现对电机组件10和制动组件的控制。电控组件40和减速器30分别安装于电机组件10的两端,将电控组件40安装于沉槽内,可进一步缩短关节模组的整体轴向尺寸,从而使关节模组的整体轴向结构更加紧凑。Exemplarily, the joint module further includes an electronic control assembly 40. An end of the housing 11 facing away from the reducer 30 is formed with a sinking groove, and the electronic control assembly 40 is installed in the sinking groove. The electronic control component 40 is electrically connected to the motor stator 12 and the electromagnetic component to control the motor component 10 and the braking component. The electronic control assembly 40 and the reducer 30 are respectively installed at both ends of the motor assembly 10. Installing the electronic control assembly 40 in the sink can further shorten the overall axial size of the joint module, thereby increasing the overall axial size of the joint module. The structure is more compact.
如图3至图5所示,图3为本申请关节模组一实施例的结构分解图;图4为本申请关节模组一实施例的结构分解剖面图;图5为本申请关节模组一实施例的剖面示意图。As shown in Figures 3 to 5, Figure 3 is a structural exploded view of an embodiment of the joint module of the present application; Figure 4 is a structural exploded cross-sectional view of an embodiment of the joint module of the present application; Figure 5 is a structural exploded view of the joint module of the present application. Schematic cross-sectional view of an embodiment.
所述电机转子13设置为空心轴,所述输入轴31的外周壁与所述电机转子13的内周壁之间形成有装配槽32;所述关节模组还包括胀紧套60,所述胀紧套60嵌设于所述装配槽32,所述胀紧套60的内周壁抵接于所述输入轴31,所述胀紧套60的外周壁抵接于所述电机转子13。The motor rotor 13 is configured as a hollow shaft, and an assembly groove 32 is formed between the outer peripheral wall of the input shaft 31 and the inner peripheral wall of the motor rotor 13; the joint module also includes an expansion sleeve 60. The tightening sleeve 60 is embedded in the assembly groove 32 , the inner peripheral wall of the tightening sleeve 60 is in contact with the input shaft 31 , and the outer peripheral wall of the tightening sleeve 60 is in contact with the motor rotor 13 .
外壳11呈筒状设置且两端开口,电机定子固定安装于外壳11内,电机转子13可通过轴承与外壳11可转动配合,从而通过电磁感应现象,可使电机转子13相对电机定子转动。减速器20用以将电机转子13调整至预设转速后再输出做功。具体地,减速器20具有输入轴31与输出轴,输入轴31与电 机转子13固定配合,并与输出轴差速配合,从而可使输出轴的转速被控制在预设值,以满足输出要求。输入轴31插接于电机转子13,以随电机转子13同步转动。装配槽32可开设于电机转子13的内周壁,也可开设于输入轴31的外周壁,在此不做限制,只需满足装配槽32沿输入轴31的周向延伸即可。The housing 11 is arranged in a cylindrical shape with openings at both ends. The motor stator is fixedly installed in the housing 11. The motor rotor 13 can rotate with the housing 11 through bearings, so that the motor rotor 13 can rotate relative to the motor stator through electromagnetic induction. The reducer 20 is used to adjust the motor rotor 13 to a preset rotation speed before outputting work. Specifically, the reducer 20 has an input shaft 31 and an output shaft. The input shaft 31 is fixedly matched with the motor rotor 13 and differentially matched with the output shaft, so that the rotation speed of the output shaft can be controlled at a preset value to meet the output requirements. . The input shaft 31 is plugged into the motor rotor 13 to rotate synchronously with the motor rotor 13 . The assembly groove 32 can be provided on the inner peripheral wall of the motor rotor 13 or on the outer peripheral wall of the input shaft 31 . There is no restriction here, as long as the assembly groove 32 extends along the circumferential direction of the input shaft 31 .
胀紧套60安装于装配槽32,电机转子13和输入轴31转动时,若电机转子13的轴心与输入轴31的轴心偏移,则胀紧套60的某一部位受到的挤压力会增大,此时胀紧套60可通过弹性变形来适应挤压力的变化,以对电机转子13和输入轴31施加相应的反作用力,从而调整电机转子13与输入轴31的相对位置,以提高电机转子13与输入轴31的同轴度,从而可避免输入轴31转动时产生震动,以提高关节模组的工作稳定性。The expansion sleeve 60 is installed in the assembly groove 32. When the motor rotor 13 and the input shaft 31 rotate, if the axis center of the motor rotor 13 and the input shaft 31 are offset, a certain part of the expansion sleeve 60 will be squeezed. The force will increase. At this time, the expansion sleeve 60 can adapt to the change of the extrusion force through elastic deformation to exert corresponding reaction force on the motor rotor 13 and the input shaft 31, thereby adjusting the relative position of the motor rotor 13 and the input shaft 31. , to improve the coaxiality between the motor rotor 13 and the input shaft 31, thereby avoiding vibration when the input shaft 31 rotates, thereby improving the working stability of the joint module.
具体地,所述胀紧套60设置为不锈钢套,当然也可以为铁或铜等其它金属套。不锈钢套能提高胀紧套60的结构强度,以保证对电机转子13和输入轴31的反作用力强度,从而提高胀紧套60的工作稳定性。Specifically, the expansion sleeve 60 is configured as a stainless steel sleeve, but of course it can also be an iron or copper or other metal sleeve. The stainless steel sleeve can improve the structural strength of the expansion sleeve 60 to ensure the strength of the reaction force on the motor rotor 13 and the input shaft 31, thereby improving the working stability of the expansion sleeve 60.
本申请关节模组的技术方案中,通过在电机转子13与减速器20输入轴31的配合部51位设置胀紧套60,以使胀紧套60能有效补偿电机转子13与输入轴31的配合误差,从而可有效提高电机转子13与输入轴31的同轴度,以提高关节模组的工作稳定性。In the technical solution of the joint module of this application, the expansion sleeve 60 is provided at the mating portion 51 of the motor rotor 13 and the input shaft 31 of the reducer 20, so that the expansion sleeve 60 can effectively compensate for the friction between the motor rotor 13 and the input shaft 31. The matching error can effectively improve the coaxiality between the motor rotor 13 and the input shaft 31 to improve the working stability of the joint module.
胀紧套60可呈完整的环形套,也可呈具有开口的C型套,在此不做限制。示例性的,如图6所示,图6为本申请中胀紧套60一实施例的结构示意图。所述胀紧套60的周壁开设有变形缺口61,所述变形缺口61沿所述胀紧套60的轴向延伸,并贯穿所述胀紧套60轴向上的两端;所述变形缺口61用以供所述胀紧套60发生沿周向的弹性变形。由于开设有变形缺口61,因此胀紧套60的投影呈C型设置。在安装胀紧套60时,可沿径向或周向挤压胀紧套60,使胀紧套60发生弹性变形,以暂时缩小胀紧套60的径向尺寸;被挤压后的胀紧套60可被更轻易、顺利地放入装配槽32,放入装配槽32后胀紧套60会发生弹性恢复变形,发生弹性恢复变形的胀紧套60的径向尺寸增大,从而使胀紧套60紧密嵌合于装配槽32的槽壁。可以理解,胀紧套60被压缩后的最小径向尺寸应大于输入轴31的外径且小于输出轴的内径,胀紧套60在自然状态下的尺寸应大于或等于输入轴31的内径了如此,可保证胀紧套60能被一边压缩一边装入装配槽32,在弹性恢复后能紧密嵌合于装配槽32的槽壁。The tightening sleeve 60 can be a complete annular sleeve or a C-shaped sleeve with an opening, which is not limited here. For example, as shown in Figure 6, Figure 6 is a schematic structural diagram of an embodiment of the expansion sleeve 60 in the present application. A deformation notch 61 is provided on the peripheral wall of the expansion sleeve 60. The deformation notch 61 extends along the axial direction of the expansion sleeve 60 and penetrates both axial ends of the expansion sleeve 60; the deformation notch 61 61 is used to allow the expansion sleeve 60 to elastically deform in the circumferential direction. Since the deformation notch 61 is provided, the projection of the expansion sleeve 60 is arranged in a C shape. When installing the expansion sleeve 60, the expansion sleeve 60 can be squeezed in the radial or circumferential direction to elastically deform the expansion sleeve 60 to temporarily reduce the radial size of the expansion sleeve 60; The sleeve 60 can be put into the assembly groove 32 more easily and smoothly. After being put into the assembly groove 32, the expansion sleeve 60 will undergo elastic recovery deformation. The radial size of the expansion sleeve 60 that undergoes elastic recovery deformation will increase, thereby making the expansion The tight sleeve 60 is tightly fitted to the groove wall of the assembly groove 32 . It can be understood that the minimum radial size of the expansion sleeve 60 after being compressed should be greater than the outer diameter of the input shaft 31 and smaller than the inner diameter of the output shaft. The size of the expansion sleeve 60 in its natural state should be greater than or equal to the inner diameter of the input shaft 31. In this way, it is ensured that the expansion sleeve 60 can be loaded into the assembly groove 32 while being compressed, and can be tightly fitted into the groove wall of the assembly groove 32 after elastic recovery.
示例性的,如图7所示,图7为本申请中胀紧套60一实施例的投影示意图。在所述胀紧套60的自然状态下,所述变形缺口61的口径d与所述胀紧套60周长的比例为3%至20%,例如可以是3%、5%、10%、15%、20%。若变形缺口61的口径d与胀紧套60的周长D的比例小于3%,则胀紧套60径向尺寸的可缩小幅度较小,难以保证在被压缩后能顺利进入装配槽32;若变形缺口61的口径d与胀紧套60的周长D的比例大于20%,则胀紧套60与装配槽32的配合面积过少,无法保证对输入轴31和电机转子13的挤压效果;因此,将变形缺口61的口径d与胀紧套60的周长D的比例设置为3%至20%,既可降低胀紧套60的安装难度,又可提高胀紧套60输入轴31和电机转子13的挤压效果。Illustratively, as shown in Figure 7, Figure 7 is a schematic projection view of an embodiment of the expansion sleeve 60 in the present application. In the natural state of the tightening sleeve 60, the ratio of the diameter d of the deformation notch 61 to the circumference of the tightening sleeve 60 is 3% to 20%, for example, it can be 3%, 5%, 10%, 15%, 20%. If the ratio of the diameter d of the deformation notch 61 to the circumference D of the expansion sleeve 60 is less than 3%, the radial size of the expansion sleeve 60 can be reduced to a small extent, making it difficult to ensure that it can smoothly enter the assembly groove 32 after being compressed; If the ratio of the diameter d of the deformation notch 61 to the circumference D of the expansion sleeve 60 is greater than 20%, the matching area between the expansion sleeve 60 and the assembly groove 32 is too small, and the input shaft 31 and the motor rotor 13 cannot be squeezed. Effect; therefore, setting the ratio of the diameter d of the deformation notch 61 to the circumference D of the expansion sleeve 60 to 3% to 20% can not only reduce the installation difficulty of the expansion sleeve 60, but also improve the input shaft of the expansion sleeve 60. 31 and the extrusion effect of the motor rotor 13.
示例性的,如图7所示,所述胀紧套60的壁厚T为0.3mm至6mm,例如可以是0.3mm、0.5mm、1mm、2mm、3mm、4mm、5mm、6mm。若胀紧套60的壁厚T小于0.3mm,则对输入轴31和电机转子13的挤压效果不明显;若胀紧套60的壁厚T大于6mm,则弹性变形所需施加的力较大,安装难度较高;因此,将胀紧套60的壁厚T设置为0.3mm至6mm,既可降低胀紧套60的安装难度,又可提高胀紧套60对输入轴31和电机转子13的挤压效果。For example, as shown in Figure 7, the wall thickness T of the clamping sleeve 60 is 0.3mm to 6mm, for example, it can be 0.3mm, 0.5mm, 1mm, 2mm, 3mm, 4mm, 5mm, or 6mm. If the wall thickness T of the expansion sleeve 60 is less than 0.3mm, the squeezing effect on the input shaft 31 and the motor rotor 13 will not be obvious; if the wall thickness T of the expansion sleeve 60 is greater than 6mm, the force required for elastic deformation will be relatively large. It is large and difficult to install; therefore, setting the wall thickness T of the expansion sleeve 60 to 0.3mm to 6mm can not only reduce the installation difficulty of the expansion sleeve 60, but also improve the connection between the expansion sleeve 60 and the input shaft 31 and the motor rotor. 13 extrusion effect.
装配槽32可以位于输入轴31靠近减速器20的一端,也可以位于输入轴31远离减速器20的一端。装配槽32可以开设于电机转子13,也可以开设于输入轴31,还可以部分开设于电机转子13、部分开设于输入轴31。示例性的,所述装配槽32的槽口背离所述减速器20,所述胀紧套60从所述装配槽32的槽口处嵌入所述装配槽32。如此,可在减速器20与电机组件10对接安装完成后,再从电机组件10远离减速器20的一端安装胀紧套60,从而可简化胀紧套60的安装过程,以提高胀紧套60的安装效率。具体地,所述装配槽32开设于所述电机转子13的内周壁,以减少对输入轴31的削减,从而保证输入轴31的结构强度。The assembly groove 32 may be located at an end of the input shaft 31 close to the reducer 20 , or may be located at an end of the input shaft 31 away from the reducer 20 . The assembly groove 32 may be formed in the motor rotor 13 or the input shaft 31 , or may be partially formed in the motor rotor 13 and partially formed in the input shaft 31 . For example, the notch of the assembly groove 32 is away from the reducer 20 , and the expansion sleeve 60 is embedded in the assembly groove 32 from the notch of the assembly groove 32 . In this way, after the joint installation of the reducer 20 and the motor assembly 10 is completed, the expansion sleeve 60 can be installed from the end of the motor assembly 10 away from the reducer 20 , thereby simplifying the installation process of the expansion sleeve 60 and improving the performance of the expansion sleeve 60 installation efficiency. Specifically, the assembly groove 32 is opened in the inner peripheral wall of the motor rotor 13 to reduce cutting of the input shaft 31 and thereby ensure the structural strength of the input shaft 31 .
示例性的,如图4所示,所述装配槽32的宽度自靠近槽口的部分朝远离槽口的部分渐缩;所述胀紧套60的壁厚自靠近所述装配槽32槽口的部分朝远离所述装配槽32槽口的部分渐缩。在关节模组的轴截面上,装配槽32和胀紧套60均呈锥形设置,且槽口处的宽度更大。如此,可方便胀紧套60进入装配槽32,并保证胀紧套60与装配槽32的有效配合面积。For example, as shown in FIG. 4 , the width of the assembly groove 32 tapers from the part close to the notch to the part far away from the notch; the wall thickness of the expansion sleeve 60 decreases from the part close to the notch of the assembly groove 32 . The portion is tapered toward the portion away from the notch of the mounting groove 32 . On the axial cross-section of the joint module, the assembly groove 32 and the expansion sleeve 60 are both tapered, and the width of the groove is larger. In this way, the expansion sleeve 60 can be easily inserted into the assembly groove 32 and the effective mating area between the expansion sleeve 60 and the assembly groove 32 can be ensured.
示例性的,如图3和图5所示,所述电机转子13的内周壁还开设有容置槽121,所述容置槽121沿所述电机转子13的周向延伸,并与所述装配槽32的槽口连通;所述关节模组还包括安装于所述容置槽121的压环50,所述压环50将所述胀紧套60压固于所述装配槽32中。容置槽121位于装配槽32远离减速器20的一侧,且容置槽121与装配槽32呈台阶状邻接,压环50安装于容置槽121后会压接于胀紧套60靠近装配槽32槽口的一端,以将胀紧套60压固于装配槽32中,从而可提高胀紧套60在装配槽32中的安装稳定性。For example, as shown in Figures 3 and 5, the inner peripheral wall of the motor rotor 13 is also provided with an accommodating groove 121. The accommodating groove 121 extends along the circumferential direction of the motor rotor 13 and is connected with the motor rotor 13. The slots of the assembly groove 32 are connected; the joint module also includes a pressure ring 50 installed in the accommodation groove 121 , and the pressure ring 50 presses the expansion sleeve 60 into the assembly groove 32 . The accommodating groove 121 is located on the side of the assembly groove 32 away from the reducer 20, and the accommodating groove 121 is adjacent to the assembly groove 32 in a step shape. After the pressure ring 50 is installed in the accommodating groove 121, it will be pressed against the expansion sleeve 60 and close to the assembly. One end of the notch of the groove 32 is used to press the expansion sleeve 60 in the assembly groove 32 , thereby improving the installation stability of the expansion sleeve 60 in the assembly groove 32 .
压环50与容置槽121可通过过盈配合,也可通过紧固件配合,在此不做限制。示例性的,所述压环50的外周壁与所述电机转子13的内周壁通过螺纹配合。具体地,压环50可包括压接部52和连接于压接部52外周沿的配合部51,配合部51的外周壁设有外螺纹,装配槽32的槽壁设有内螺纹,配合部51与装配槽32通过螺纹配合,从而压环50整体可通过螺旋推进的方式逐渐靠近胀紧套60,在靠近胀紧套60的过程中,压接部52会逐渐压接胀紧套60,压环50安装到位后,压接部52也能将胀紧套60同步压固。如此,既可简化压环50的安装过程,又可使胀紧套60被压接的过程受力均匀,防止压接力集中于胀紧套60的单一位置,以提高对胀紧套60的压固稳定性。压接部52的内周沿可开设卡口521,方便工具卡接,以施加扭力。The pressure ring 50 and the accommodating groove 121 can be fitted through an interference fit or through a fastener, which is not limited here. Exemplarily, the outer peripheral wall of the pressure ring 50 and the inner peripheral wall of the motor rotor 13 are threadedly engaged. Specifically, the pressing ring 50 may include a crimping part 52 and a fitting part 51 connected to the outer periphery of the crimping part 52. The outer peripheral wall of the fitting part 51 is provided with external threads, and the groove wall of the assembly groove 32 is provided with internal threads. 51 is threaded with the assembly groove 32, so that the entire pressure ring 50 can gradually approach the expansion sleeve 60 through spiral advancement. In the process of approaching the expansion sleeve 60, the crimping portion 52 will gradually press the expansion sleeve 60. After the pressing ring 50 is installed in place, the pressing portion 52 can also press the expansion sleeve 60 synchronously. In this way, the installation process of the pressure ring 50 can be simplified, and the force during the pressure-joining process of the expansion sleeve 60 can be uniform, preventing the crimping force from being concentrated on a single position of the expansion sleeve 60, so as to improve the pressure on the expansion sleeve 60. solid stability. A bayonet 521 can be provided on the inner periphery of the crimping portion 52 to facilitate tool engagement to apply torque.
本申请还提出一种关节机器人,该关节机器人包括关节模组,该关节模组的具体结构参照上述实施例,由于本关节机器人采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。This application also proposes an articulated robot. The articulated robot includes a joint module. The specific structure of the joint module refers to the above-mentioned embodiments. Since this joint robot adopts all the technical solutions of all the above-mentioned embodiments, it at least has the characteristics of the above-mentioned embodiments. All the beneficial effects brought by the technical solutions will not be repeated here.
以上所述仅为本申请的可选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。The above are only optional embodiments of the present application, and are not intended to limit the patent scope of the present application. Under the inventive concept of the present application, any equivalent structural transformation made by using the contents of the description and drawings of the present application, or direct/indirect Application in other related technical fields is included in the scope of patent protection of this application.

Claims (20)

  1. 一种摩擦式制动器的关节模组,其中,包括:A friction brake joint module, which includes:
    电机组件,包括外壳,电机定子和电机转子,所述电机定子安装于所述外壳内,所述电机转子可旋转安装于所述电机定子的内周侧;所述电机转子形成有安装槽,所述安装槽的槽口朝向所述外壳的端壁;The motor assembly includes a housing, a motor stator and a motor rotor. The motor stator is installed in the housing, and the motor rotor is rotatably installed on the inner circumferential side of the motor stator; the motor rotor is formed with a mounting slot, so The notch of the mounting groove faces the end wall of the housing;
    制动组件,安装于所述外壳内,所述制动组件包括制动片和电磁组件,所述制动片安装于所述安装槽,以随所述电机转子转动;所述电磁组件安装于所述制动片轴向上的一侧,用以吸合或松开所述制动片;A brake assembly is installed in the housing. The brake assembly includes a brake pad and an electromagnetic assembly. The brake pad is installed in the installation slot to rotate with the motor rotor; the electromagnetic assembly is installed on The axially upward side of the brake pad is used to attract or release the brake pad;
    减速器,安装于所述电机组件的一端,所述减速器具有输入轴,所述输入轴与所述电机转子固定配合。A reducer is installed at one end of the motor assembly, the reducer has an input shaft, and the input shaft is fixedly matched with the motor rotor.
  2. 如权利要求1所述的摩擦式制动器的关节模组,其中,所述电磁组件包括固定座、电磁线圈和永磁体,所述电磁线圈和永磁体安装于所述固定座,所述永磁体用以对所述制动片产生磁吸力,所述电磁线圈用以在通电时产生与所述永磁体极性相反的磁场,所述固定座具有与所述制动片相对的摩擦面。The joint module of the friction brake according to claim 1, wherein the electromagnetic assembly includes a fixed base, an electromagnetic coil and a permanent magnet, the electromagnetic coil and the permanent magnet are installed on the fixed base, and the permanent magnet is To generate magnetic attraction to the brake pad, the electromagnetic coil is used to generate a magnetic field with a polarity opposite to that of the permanent magnet when energized, and the fixed base has a friction surface opposite to the brake pad.
  3. 如权利要求2所述的摩擦式制动器的关节模组,其中,所述固定座安装于所述外壳的端壁,所述电磁组件部分伸入所述安装槽。The friction brake joint module of claim 2, wherein the fixing seat is installed on the end wall of the housing, and the electromagnetic component partially extends into the installation groove.
  4. 如权利要求3所述的摩擦式制动器的关节模组,其中,所述固定座开设有过孔,所述外壳的端壁开设有固定孔,所述过孔与所述固定孔通过紧固件装配。The friction brake joint module of claim 3, wherein the fixing seat is provided with a through hole, the end wall of the housing is provided with a fixing hole, and the through hole and the fixing hole are connected by fasteners. assembly.
  5. 如权利要求3所述的摩擦式制动器的关节模组,其中,所述外壳的端壁凹设有定位槽,所述固定座部分位于所述定位槽内。The friction brake joint module of claim 3, wherein a positioning groove is recessed in the end wall of the housing, and the fixed seat is partially located in the positioning groove.
  6. 如权利要求3所述的摩擦式制动器的关节模组,其中,所述固定座安装于所述外壳靠近所述减速器的端壁。The friction brake joint module of claim 3, wherein the fixed seat is installed on an end wall of the housing close to the reducer.
  7. 如权利要求3所述的摩擦式制动器的关节模组,其中,所述固定座与所述外壳的端壁之间还设有调整垫片。The friction brake joint module of claim 3, wherein an adjustment washer is provided between the fixed seat and the end wall of the housing.
  8. 如权利要求1所述的摩擦式制动器的关节模组,其中,所述电机转子包括转轴和套设于所述转轴的转子磁铁,所述转轴形成有安装凸台,所述安装槽由所述安装凸台和转子磁铁围合形成。The friction brake joint module of claim 1, wherein the motor rotor includes a rotating shaft and a rotor magnet sleeved on the rotating shaft, the rotating shaft is formed with a mounting boss, and the mounting groove is formed by the The mounting boss is formed by enclosing the rotor magnet.
  9. 如权利要求1所述的摩擦式制动器的关节模组,其中,所述关节模组还包括电控组件,所述外壳背离所述减速器的一端形成有沉槽,所述电控组件安装于所述沉槽。The joint module of the friction brake according to claim 1, wherein the joint module further includes an electronic control component, a sinking groove is formed on one end of the housing away from the reducer, and the electronic control component is installed on The sinking tank.
  10. 如权利要求1所述的摩擦式制动器的关节模组,其中,所述电机转子设置为空心轴,所述输入轴的外周壁与所述电机转子的内周壁之间形成有安装槽;所述关节模组还包括胀紧套,所述胀紧套嵌设于所述安装槽,所述胀紧套的内周壁抵接于所述输入轴,所述胀紧套的外周壁抵接于所述电机转子。The friction brake joint module of claim 1, wherein the motor rotor is configured as a hollow shaft, and a mounting groove is formed between the outer peripheral wall of the input shaft and the inner peripheral wall of the motor rotor; The joint module also includes an expansion sleeve, which is embedded in the installation groove. The inner peripheral wall of the expansion sleeve is in contact with the input shaft, and the outer peripheral wall of the expansion sleeve is in contact with the input shaft. The motor rotor.
  11. 如权利要求10所述的用单胀套连接电机与减速器的关节模组,其中,所述胀紧套的周壁开设有变形缺口,所述变形缺口沿所述胀紧套的轴向延伸,并贯穿所述胀紧套轴向上的两端;所述变形缺口用以供所述胀紧套发生沿周向的弹性变形。The joint module using a single expansion sleeve to connect the motor and the reducer as claimed in claim 10, wherein the peripheral wall of the expansion sleeve is provided with a deformation gap, and the deformation gap extends along the axial direction of the expansion sleeve, And penetrates both ends of the expansion sleeve in the axial direction; the deformation notch is used for elastic deformation of the expansion sleeve in the circumferential direction.
  12. 如权利要求10所述的用单胀套连接电机与减速器的关节模组,其中,在所述胀紧套的自然状态下,所述变形缺口的口径与所述胀紧套周长的比例为3%至20%。The joint module using a single expansion sleeve to connect a motor and a reducer as claimed in claim 10, wherein in the natural state of the expansion sleeve, the ratio of the diameter of the deformation gap to the circumference of the expansion sleeve is is 3% to 20%.
  13. 如权利要求10所述的用单胀套连接电机与减速器的关节模组,其中,所述胀紧套的壁厚为0.3mm至6mm。The joint module using a single expansion sleeve to connect a motor and a reducer as claimed in claim 10, wherein the wall thickness of the expansion sleeve is 0.3 mm to 6 mm.
  14. 如权利要求10所述的用单胀套连接电机与减速器的关节模组,其中, 所述安装槽的槽口背离所述减速器,所述胀紧套从所述安装槽的槽口处嵌入所述安装槽。The joint module using a single expansion sleeve to connect a motor and a reducer as claimed in claim 10, wherein the notch of the mounting groove faces away from the reducer, and the expansion sleeve extends from the notch of the mounting groove. Embed into the mounting slot.
  15. 如权利要求14所述的用单胀套连接电机与减速器的关节模组,其中,所述安装槽的宽度自靠近槽口的部分朝远离槽口的部分渐缩;所述胀紧套的壁厚自靠近所述安装槽槽口的部分朝远离所述安装槽槽口的部分渐缩。The joint module using a single expansion sleeve to connect a motor and a reducer as claimed in claim 14, wherein the width of the installation groove gradually shrinks from the part close to the notch to the part far away from the notch; The wall thickness tapers from a portion close to the notch of the mounting groove to a portion far away from the notch of the mounting groove.
  16. 如权利要求14所述的用单胀套连接电机与减速器的关节模组,其中,所述电机转子的内周壁还开设有容置槽,所述容置槽沿所述电机转子的周向延伸,并与所述安装槽的槽口连通;所述关节模组还包括安装于所述容置槽的压环,所述压环将所述胀紧套压固于所述安装槽中。The joint module using a single expansion sleeve to connect a motor and a reducer as claimed in claim 14, wherein the inner peripheral wall of the motor rotor is also provided with an accommodating groove, and the accommodating groove is along the circumferential direction of the motor rotor. Extends and communicates with the notch of the installation groove; the joint module also includes a pressure ring installed in the accommodation groove, and the pressure ring presses and secures the expansion sleeve in the installation groove.
  17. 如权利要求16所述的用单胀套连接电机与减速器的关节模组,其中,所述压环的外周壁与所述电机转子的内周壁通过螺纹配合。The joint module using a single expansion sleeve to connect a motor and a reducer as claimed in claim 16, wherein the outer peripheral wall of the pressure ring and the inner peripheral wall of the motor rotor are threaded.
  18. 如权利要求14所述的用单胀套连接电机与减速器的关节模组,其中,所述安装槽开设于所述电机转子的内周壁。The joint module using a single expansion sleeve to connect a motor and a reducer as claimed in claim 14, wherein the mounting groove is opened on the inner peripheral wall of the motor rotor.
  19. 如权利要求14所述的用单胀套连接电机与减速器的关节模组,其中,所述胀紧套设置为不锈钢套。The joint module using a single expansion sleeve to connect a motor and a reducer as claimed in claim 14, wherein the expansion sleeve is a stainless steel sleeve.
  20. 一种关节机器人,其中,包括如权利要求1所述的摩擦式制动器的关节模组。An articulated robot, which includes a joint module of the friction brake according to claim 1.
PCT/CN2022/133828 2022-09-16 2022-11-23 Joint module of friction-type brake, and joint robot WO2024055425A1 (en)

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Citations (8)

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JP2011229331A (en) * 2010-04-22 2011-11-10 Kawasaki Heavy Ind Ltd Motor with brake function, and robot equipped with the same
CN202798320U (en) * 2012-07-26 2013-03-13 浙江永升建材有限公司 Motor
CN108081256A (en) * 2017-12-07 2018-05-29 南京航空航天大学 Detect brake integration robot articular driver
JP2020205742A (en) * 2019-06-14 2020-12-24 日本電産シンポ株式会社 Rotary actuator and robot
CN113771086A (en) * 2021-09-28 2021-12-10 深圳市零差云控科技有限公司 Joint module, control method and coaxiality adjusting method thereof, and joint robot
CN215420026U (en) * 2021-06-08 2022-01-04 厦门众机科技有限公司 Disc type motor structure integrating power-off braking
CN114083577A (en) * 2021-12-21 2022-02-25 上海非夕机器人科技有限公司 Brake assembly, joint driver and robot
CN215942976U (en) * 2021-09-28 2022-03-04 深圳市零差云控科技有限公司 Joint module and joint robot

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011229331A (en) * 2010-04-22 2011-11-10 Kawasaki Heavy Ind Ltd Motor with brake function, and robot equipped with the same
CN202798320U (en) * 2012-07-26 2013-03-13 浙江永升建材有限公司 Motor
CN108081256A (en) * 2017-12-07 2018-05-29 南京航空航天大学 Detect brake integration robot articular driver
JP2020205742A (en) * 2019-06-14 2020-12-24 日本電産シンポ株式会社 Rotary actuator and robot
CN215420026U (en) * 2021-06-08 2022-01-04 厦门众机科技有限公司 Disc type motor structure integrating power-off braking
CN113771086A (en) * 2021-09-28 2021-12-10 深圳市零差云控科技有限公司 Joint module, control method and coaxiality adjusting method thereof, and joint robot
CN215942976U (en) * 2021-09-28 2022-03-04 深圳市零差云控科技有限公司 Joint module and joint robot
CN114083577A (en) * 2021-12-21 2022-02-25 上海非夕机器人科技有限公司 Brake assembly, joint driver and robot

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