WO2024055159A1 - Battery cell, battery, and electric device - Google Patents

Battery cell, battery, and electric device Download PDF

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Publication number
WO2024055159A1
WO2024055159A1 PCT/CN2022/118480 CN2022118480W WO2024055159A1 WO 2024055159 A1 WO2024055159 A1 WO 2024055159A1 CN 2022118480 W CN2022118480 W CN 2022118480W WO 2024055159 A1 WO2024055159 A1 WO 2024055159A1
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WO
WIPO (PCT)
Prior art keywords
area
glue
battery cell
battery
main body
Prior art date
Application number
PCT/CN2022/118480
Other languages
French (fr)
Chinese (zh)
Inventor
刘彦宇
郑拓
李川
胥长龙
林喆
卓弘阳
张磊
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Priority to PCT/CN2022/118480 priority Critical patent/WO2024055159A1/en
Publication of WO2024055159A1 publication Critical patent/WO2024055159A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • H01M50/533Electrode connections inside a battery casing characterised by the shape of the leads or tabs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • H01M50/538Connection of several leads or tabs of wound or folded electrode stacks

Definitions

  • the present application relates to the field of battery technology, and in particular to a battery cell, a battery and an electrical device.
  • Electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection.
  • battery technology is an important factor related to their development.
  • the battery includes a battery cell. There is an electrode assembly inside the battery cell.
  • the main parts overlap and cause safety accidents.
  • insulating glue needs to be installed to bond the main part and the tabs, and the insulating glue completely covers the tabs.
  • the tabs Due to vibration and impact during the battery production process, the tabs are easily pulled by the insulating glue and cracked due to stress, resulting in increased internal resistance of the battery cells and reduced safety.
  • the present application provides a battery cell, a battery and an electrical device, which can alleviate the problem of cracking of the tabs of an electric electrode assembly due to force, thereby improving the safety of the battery cell, battery and electrical device.
  • this application provides a battery cell, which includes:
  • the electrode assembly includes a main body and tabs protruding from the main body.
  • the tabs have an adhesive surface.
  • the adhesive surface has a root area, a connection area and a soldering area.
  • the root area is connected to the main body, and the connection area is connected to the root area. and between the solder print area;
  • Insulating glue has a glue-coated surface, and the glue-coated surface has a first glue-coated area, a non-glued area and a second glue-coated area continuously arranged along the width direction of the insulating glue;
  • the first glued area is bonded to the main body, the non-glued area covers at least one of the root area and the connection area, and the second glued area is bonded to the soldering area.
  • the insulating glue can completely cover the tabs, and can fix and support each tab piece to prevent the tab piece from bending due to force and being separated from the main body.
  • the internal overlap reduces the risk of short circuit inside the electrode assembly.
  • the non-glued area covers the root area and the connecting area.
  • the root portion with the root area and the connection portion with the connection area are not easily pulled and torn by the insulating glue, so the safety of the battery cells, batteries and electrical devices can be ensured.
  • the bonding surface further includes a head area, and the head area is arranged on the side of the soldering area away from the connection area; the second glue area is bonded to the head area.
  • the head area By arranging the head area, a larger bonding area is provided between the insulating glue and the tab, thereby improving the reliability of the bonding between the tab and the main body. Furthermore, the insulating glue can hold the tabs more reliably to prevent the tabs from overlapping with the main body, making the battery safer.
  • the main body includes a first surface with protruding tabs, and a second surface located in the thickness direction of the electrode assembly, and the second surface and the bonding surface are located on the same side of the electrode assembly; the first coating The glue area is bonded to the first surface and the second surface.
  • the first glue-coated area is bonded to the first surface and the second surface. Compared with the first glue-coated area being directly bonded to the first surface, the first glue-coated area is bonded to the main body in a larger area. The better the reliability of the connection and the wider the insulation coverage, the better the possibility of overlapping the tabs and the main body directly or indirectly through welding slag, so the safety of the battery cells, batteries and electrical devices is also The higher.
  • the width of the first glue-coated area is W1
  • the width of the first glue-coated area and the second surface is L1
  • the width of the first glue coating area and the second surface is L1, 2mm ⁇ W1-L1, the bonding strength and insulation reliability of the insulating glue can be effectively improved, thereby ensuring that the battery cells have a better grounding safety.
  • the width of the non-glued area is W2
  • the width of the first glued area and the first surface is L2
  • the width of the root area is L3
  • the width of the connecting area is L4, 0mm ⁇ W1+ W2-L1-L2-L3-L4 ⁇ 2mm.
  • the width of the insulating glue can be ensured to be large, and it can be firmly bonded to the main body, and has enough size to completely cover it.
  • the root area and connection area help to better support the tabs and enhance the insulation effect between the tabs and the main body.
  • the insulating glue bonded to the positive tab in one of the electrode assemblies can be prevented from extending to the connection area of the positive tab in the other electrode assembly.
  • bonding with the connection area can also prevent the insulating glue bonded to the negative electrode tab in one electrode assembly from extending to the connection area of the negative electrode tab in the other electrode assembly and bonding with the connection area, thereby ensuring Covering the connection area is the non-glued area to prevent the tabs from being pulled and torn by the insulating glue, which helps to improve the safety of the battery and battery cells.
  • the root area and the connection area are arranged at an angle, the angle between the root area and the connection area is A, and A satisfies the condition: A ⁇ 90°.
  • the condition is met: A ⁇ 90°. Therefore, the operation root can be easily rotated relative to the connecting portion, which helps to improve the simplicity of battery cell assembly.
  • an adapter is further included, and the adapter is provided on the side of the tab facing away from the bonding surface, and is connected to the area opposite the soldering area.
  • the electrical connection between the pole lug and the pole post can be facilitated.
  • the present application provides a battery, which includes the battery cell as described in any of the above embodiments.
  • the present application provides an electrical device, which includes the above-mentioned battery, which is used to provide electric energy, or includes the above-mentioned battery cell, which is used to provide electric energy.
  • Figure 1 is a schematic structural diagram of a vehicle in some embodiments of the present application.
  • Figure 2 is an exploded view of a battery in some embodiments of the present application.
  • Figure 3 is an exploded view of the battery cells after assembly in some embodiments of the present application.
  • Figure 4 shows how the electrode assemblies fit with the adapter, end caps and insulating glue when the main parts of the two electrode assemblies are spaced apart on opposite sides of the adapter before the battery cells are assembled in some embodiments of the present application.
  • Figure 5 is a schematic diagram of the molding structure of the insulating glue after the insulating glue in the battery cell shown in Figure 4 is bonded to the tabs and adapters;
  • Figure 6 is a schematic diagram of the expansion of the insulating glue shown in Figure 5;
  • Figure 7 is a schematic structural diagram of the battery cell shown in Figure 4 with the insulating glue removed;
  • FIG. 8 is an enlarged schematic diagram of partial structure B of the battery cell shown in FIG. 7 .
  • first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
  • connection In this application, unless otherwise clearly stated and limited, the terms “installation”, “connection”, “connection”, “fixing” and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the connection of the inner areas of two elements or the interactive relationship between two elements, unless otherwise clear limits. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
  • a first feature being “on” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. touch.
  • the terms “above”, “above” and “above” the first feature is above the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature.
  • "Below”, “below” and “beneath” the first feature to the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.
  • Batteries are not only used in energy storage power systems such as hydraulic, thermal, wind and solar power stations, but are also widely used in electric vehicles such as electric bicycles, electric motorcycles and electric cars, as well as in many fields such as military equipment and aerospace. As battery application fields continue to expand, its market demand is also expanding.
  • the battery includes a battery cell, and an electrode assembly is provided inside the battery cell.
  • the electrode assembly includes a main body and tabs protruding from the main body.
  • the tabs are welded to adapters or poles.
  • insulating glue needs to be installed to bond the main body and the tabs, and the insulating glue completely covers the tabs.
  • the pole tabs include several stacked pole tabs, and virtual welding means that the adapter or pole is welded to only a part of the pole tabs.
  • the unsoldered tabs are easily bent relative to the main body and overlap with the main body, causing an internal short circuit in the electrode assembly.
  • Missing welding refers to the sputtering of welding slag generated during the welding process to other areas other than the adapter or the area where the pole post and the tab are welded. After welding leakage, welding slag may overlap between the tab and the main body and cause an internal short circuit in the electrode assembly.
  • each tab piece can be fixed and supported. In this way, the tabs can be avoided during vibration and impact.
  • the sheet is bent under force and overlaps with the main body, which reduces the risk of short circuit inside the electrode assembly.
  • the insulating glue can also seal the welding slag in the area where the adapter or pole is welded to the tab, so as to prevent welding slag from sputtering and overlapping between the tab and the main body.
  • the insulating glue completely covers the tab and has an insulating effect, it can prevent the welding slag from overlapping between the tab and the main body, thus further reducing the risk of short circuit inside the electrode assembly.
  • the battery cell includes an electrode assembly and an insulating glue.
  • the electrode assembly includes a main body. and a tab protruding from the main body.
  • the tab has an adhesive surface.
  • the adhesive surface has a root area, a connecting area and a soldering area. The root area is connected to the main body, and the connecting area is connected between the root area and the soldering area.
  • the insulating glue has a glue-coated surface, and the glue-coated surface has a first glue-coated area, a non-glued area and a second glue-coated area continuously arranged along the width direction of the insulating glue, wherein the first glue-coated area is adhered to the main body.
  • the non-glued area covers at least one of the root area and the connecting area, and the second glued area is bonded to the soldering area.
  • the part of the pole lug with the connecting area is adjacent to the soldering area. Affected by the soldering area, its mechanical strength is relatively weak and it is easy to crack under the pull of the insulating glue. Since the part of the pole lug with the root area is connected to the main body, the stress there is relatively concentrated and it is easy to crack under the pull of the insulating glue.
  • the insulating glue can completely cover the tabs, and can fix and support each tab to avoid bending of the tabs due to force. And it overlaps with the main body, which reduces the risk of short circuit inside the electrode assembly. And the insulating glue also has an insulating effect. Even if the welding slag leaks, because the insulating glue completely covers the tab, it can also prevent the welding slag from overlapping between the tab and the main body. Therefore, the risk of short circuit inside the electrode assembly is further reduced. risk.
  • the non-glued area covers at least one of the root area and the connecting area. In this way, when there is a vibration impact, the root area and/or the connecting area covered by the non-glued area will no longer be pulled by the insulating glue, so that it can The root area and/or the connection area covered by the non-glued area are prevented from cracking, thus improving the safety of the battery cells.
  • the battery 100 disclosed in the embodiment of the present application can be used in, but is not limited to, vehicles 1000, ships, aircraft and other electrical devices.
  • the power supply system of the electrical device can be composed of the battery 100 disclosed in the present application, which is beneficial to optimizing the safety performance of the battery cell 20 and the battery 100 .
  • Embodiments of the present application provide an electrical device that uses a battery 100 as a power source.
  • the electrical device may be, but is not limited to, a mobile phone, a tablet, a laptop, an electric toy, an electric tool, a battery car, an electric vehicle, a ship, a spacecraft, etc.
  • electric toys can include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc.
  • spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
  • an electric device 1000 according to an embodiment of the present application is used as an example.
  • the vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc.
  • the battery 100 is disposed inside the vehicle 1000 , and the battery 100 may be disposed at the bottom, head, or tail of the vehicle 1000 . Battery 100 may be used to power vehicle 1000 , for example, battery 100 may serve as an operating power source for vehicle 1000 .
  • the vehicle 1000 may also include a controller 200 and a motor 300 .
  • the controller 200 is used to control the battery 100 to provide power to the motor 300 , for example, for starting, navigating and driving the vehicle 1000 .
  • the battery 100 can not only be used as an operating power source for the vehicle 1000 , but also can be used as a driving power source for the vehicle 1000 , replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000 .
  • the battery 100 includes a case 10 and a battery cell 20 .
  • the box 10 is used to provide a storage space for the battery cells 20, and the box 10 can adopt a variety of structures.
  • the box 10 may include a first part 11 and a second part 12 , the first part 11 and the second part 12 cover each other, and the first part 11 and the second part 12 jointly define a receiving cavity for accommodating the battery 100 .
  • the second part 12 may be a hollow structure with one end open, and the first part 11 may be a plate-like structure.
  • the first part 11 covers the open side of the second part 12 so that the first part 11 and the second part 12 jointly define a receiving cavity.
  • the first part 11 and the second part 12 may also be hollow structures with one side open, and the open side of the first part 11 is covered with the open side of the second part 12.
  • the box 10 formed by the first part 11 and the second part 12 can be in various shapes, such as cylinder, rectangular parallelepiped, etc.
  • the battery 100 there may be a plurality of battery cells 20, and the plurality of battery cells 20 may be connected in series, in parallel, or in mixed connection.
  • Mixed connection means that the plurality of battery cells 20 are connected in series and in parallel.
  • the plurality of battery cells 20 can be directly connected in series or in parallel or mixed together, and then the whole composed of the plurality of battery cells 20 can be accommodated in the box 10 ; of course, the battery 100 can also be a plurality of battery cells 20
  • the battery 100 modules are connected in series, parallel, or mixed to form a module form. Multiple battery 100 modules are then connected in series, parallel, or mixed to form a whole, and are accommodated in the box 10 .
  • the battery 100 may also include other structures.
  • the battery 100 may further include a bus component for realizing electrical connections between multiple battery cells 20 .
  • Each battery cell 20 may be a secondary battery 100 or a primary battery 100; it may also be a lithium-sulfur battery 100, a sodium-ion battery 100 or a magnesium-ion battery 100, but is not limited thereto.
  • the battery cell 20 may be in the shape of a cylinder, a flat body, a rectangular parallelepiped or other shapes.
  • the battery cell 20 refers to the smallest unit that constitutes the battery 100 .
  • the battery cell 20 includes a casing 21, an end cover 23, an electrode assembly 24, an insulating glue 26 and other energy supply components.
  • the end cap 23 refers to a component that covers the opening of the case 21 to isolate the internal environment of the battery cell 20 from the external environment.
  • the shape of the end cap 23 can be adapted to the shape of the housing 21 to fit the housing 21 .
  • the end cap 23 can be made of a material with a certain hardness and strength (such as aluminum alloy). In this way, the end cap 23 is less likely to deform when subjected to extrusion and collision, so that the battery cell 20 can have higher durability. Structural strength and safety performance can also be improved.
  • the end cap 23 can be provided with functional components such as the pole 22 and the like.
  • the pole 22 may be used to electrically connect with the electrode assembly 24 for outputting or inputting electrical energy from the battery cell 20 .
  • the end cap 23 may also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 20 reaches a threshold.
  • the end cap 23 can also be made of various materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiment of the present application.
  • the casing 21 is a component used to cooperate with the end cover 23 to form an internal environment of the battery cell 20 , wherein the formed internal environment can be used to accommodate the electrode assembly 24 , the insulating glue 26 , the electrolyte and other components.
  • the housing 21 and the end cover 23 may be independent components, and an opening may be provided on the housing 21.
  • the end cover 23 covers the opening at the opening to form the internal environment of the battery cell 20.
  • the end cover 23 and the housing 21 can also be integrated. Specifically, the end cover 23 and the housing 21 can form a common connection surface before other components are put into the housing. When it is necessary to encapsulate the inside of the housing 21 When the end cap 23 is closed, the housing 21 is closed.
  • the housing 21 can be of various shapes and sizes, such as rectangular parallelepiped, cylinder, hexagonal prism, etc. Specifically, the shape of the housing 21 can be determined according to the specific shape and size of the electrode assembly 24 .
  • the housing 21 can be made of a variety of materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiments of the present application.
  • the electrode assembly 24 is a component in the battery cell 20 where electrochemical reactions occur.
  • One or more electrode assemblies 24 may be contained within the housing 21 .
  • the electrode assembly 24 is mainly formed by winding or stacking positive electrode sheets and negative electrode sheets, and a separator is usually provided between the positive electrode sheets and the negative electrode sheets.
  • the electrode assembly 24 includes a main body 241 and a tab 242 protruding from the main body 241.
  • the tab 242 has an adhesive surface 2423.
  • the adhesive surface 2423 has a root area 24231, a connection area 24232 and a soldering area 24233.
  • the root area 24231 and The main body part 241 is connected, and the connection area 24232 is connected between the root area 24231 and the soldering area 24233.
  • the separator, the part of the positive electrode sheet with active material, and the part of the negative electrode sheet with active material are jointly constructed to form the main body 241 of the electrode assembly 24 , the part of the positive electrode sheet that does not have active material is constructed to form the positive electrode tab, and the negative electrode sheet does not have Partial structures of the active material form negative electrode tabs.
  • All the positive electrode sheets are stacked along the stacking direction of the positive electrode sheets and the negative electrode sheets to form the positive electrode tabs 2421, and all the negative electrode sheets are stacked along the stacking direction of the positive electrode sheets and the negative electrode sheets to form the negative electrode tabs 2422.
  • the positive active material and the negative active material react with the electrolyte, and the tabs 242 are connected to the poles 22 to form a current loop.
  • the pole tab 242 is protruding from one end of the main body portion 241 and extends along its protruding direction.
  • the pole tab 242 has a root portion, a connecting portion and a soldering portion sequentially arranged along its extending direction.
  • the root part is connected to the main part 241, and the connection part is connected between the root part and the soldering mark part.
  • the soldering mark part is provided with a soldering mark 24235, and the soldering mark 24235 extends along the width direction of the soldering mark area 24233 to two opposite boundary lines of the soldering mark area 24233.
  • the welding mark 24235 is mainly used to mark the welding position between the tab 242 and the adapter 25 or the pole post 22 .
  • the surface of the root facing the insulating glue 26 forms a root area 24231
  • the surface of the connecting portion facing the insulating glue 26 forms a connecting area 24232
  • the surface of the soldering portion facing the insulating glue 26 forms a soldering area 24233.
  • the root part is the connection part between the tab 242 and the main body part 241
  • the stress is relatively concentrated and it is easy to be torn due to force.
  • the connecting part is adjacent to the welding part, its mechanical strength is relatively weak and it is easy to tear due to force.
  • the electrode assembly 24 has two tabs 242 , one of which is a positive tab 2421 and the other tab 242 is a negative tab 2422 .
  • the end cap 23 has two poles 22 , one of which is a positive pole 221 and the other pole 22 is a negative pole 222 .
  • the positive electrode ear 2421 can be connected to the positive electrode post 221 directly or through the adapter 25, and the negative electrode ear 2422 can be connected to the negative electrode post 222 directly or through the adapter 25 to form a current loop.
  • the insulating glue 26 has a glue-coated surface 261 .
  • the glue-coated surface 261 has a first glue-coated area 2611 , a non-glued area 2612 and a second glue-coated area 2613 that are continuously arranged along the width direction of the insulating glue 26 .
  • the first glued area 2611 is bonded to the main body part 241
  • the non-glued area 2612 covers at least one of the root area 24231 and the connection area 24232
  • the second glued area 2613 is bonded to the soldering area 24233.
  • the number of insulating glue 26 is equal to the sum of the numbers of positive electrode tabs 2421 and negative electrode tabs 2422.
  • the electrode assembly 24 as one and including one positive electrode tab 2421 and one negative electrode tab 2422 as an example, there are two pieces of insulating glue 26, one of which is the insulating glue.
  • 26 is a positive electrode insulating glue and is used to bond the positive electrode lug 2421 and the main body part 241.
  • the other insulating glue 26 is a negative electrode insulating glue and is used to bond the negative electrode lug 2422 and the main body part 241.
  • there are two electrode assemblies 24 each including a positive electrode tab 2421 and a negative electrode tab 2422 .
  • There are four insulating glues 26 including two positive electrode insulating glues and two negative electrode insulating glues.
  • the positive electrode insulating glue has the same structure as the negative electrode insulating glue, the structure of the positive electrode lug 2421 is exactly the same as the structure of the negative electrode lug 2422, and the connection relationship between the positive electrode insulating glue, the positive electrode lug 2421 and the main body 241, and The connection methods between the negative electrode insulating glue, the negative electrode tab 2422 and the main body 241 are exactly the same.
  • the pole tab 242 is the positive pole tab 2421 and the insulating glue 26 is the positive insulating glue.
  • the insulating glue 26 includes a base material and an adhesive layer.
  • the base material can be made of polyethylene terephthalate plastic (PET), polypropylene (PP) or other materials, and the adhesive layer can be made of pressure-sensitive adhesive. layer, UV adhesive layer and other materials.
  • the base material has a bearing surface for bearing the adhesive layer, and the adhesive layer is coated on the bearing surface and has an adhesive effect.
  • the glue layer includes a first glue layer and a second glue layer.
  • the first glue layer and the second glue layer are spaced apart along the width direction of the substrate.
  • the surface of the first glue layer facing away from the substrate forms a first coating.
  • the glue area 2611 and the area not covered with the glue layer on the bearing surface form a non-glue area 2612.
  • the surface of the second glue layer facing away from the base material forms a second glue area 2613.
  • the thickness of the substrate is K1, and K1 satisfies the condition 0.02 millimeters (mm) ⁇ K1 ⁇ 0.03mm.
  • K2 of the first glue layer satisfies the condition 0.02mm ⁇ K2 ⁇ 0.03mm.
  • K3 of the second glue layer, K3 satisfies the condition 0.02mm ⁇ K2 ⁇ 0.03mm.
  • the actual manufacturing process is as follows: first, the main body parts 241 of the two electrode assemblies 24 are spaced on the opposite sides of the end cover 23, and each electrode The side of the pole lug 242 of the component 24 facing away from the bonding surface 2423 overlaps with the corresponding pole post 22 . Then, the laser welder is disposed toward the bonding surface 2423 and emits laser light to the welding marks 24235 of each electrode assembly 24 in order to weld the tabs 242 and the pole posts 22 . Afterwards, the main body 241 and tabs 242 of each electrode assembly 24 are fixed using insulating glue 26 .
  • each electrode assembly 24 is bent relative to the connecting part, so that the main body parts 241 of the two electrode assemblies 24 can be arranged side by side on the inside of the end cover 23 along the thickness direction X of the electrode assembly 24. Finally, the two electrode assemblies 24 are connected. Each electrode assembly 24 is assembled into the housing 21 , and the end cover 23 covers the opening of the housing 21 , and the battery cell 20 can be assembled.
  • the non-glued area 2612 covers at least one of the root area 24231 and the connection area 24232, including multiple embodiments.
  • the non-glued area 2612 covers the root area 24231, and the second glue-coated area 2613 covers the connection area 24232.
  • the root with the root area 24231 is not easily pulled and torn by the insulating glue 26 .
  • the first glued area 2611 covers the root area 24231, and the non-glued area 2612 covers the connection area 24232. In this embodiment, during vibration and shock, the connecting portion with the connecting area 24232 is not easily pulled and torn by the insulating glue 26 .
  • the non-glued area 2612 covers the root area 24231 and the connection area 24232.
  • the root portion with the root area 24231 and the connection portion with the connection area 24232 are not easily pulled and torn by the insulating glue 26 .
  • the first glued area 2611 is bonded to the main body 241
  • the second glued area 2613 is bonded to the welding area 24233
  • the non-glued area 2612 covers the root area 24231 and the connection area 24232.
  • the insulating glue 26 can completely cover the tab 242, and can fix and support each tab piece. This prevents the pole tabs from bending due to force and overlapping with the main body 241 , thereby reducing the risk of short circuit inside the electrode assembly 24 .
  • the insulating glue 26 can block the solder slag at and around the solder print 24235, thereby weakening the solder slag sputtering and overlapping the tab. 242 and the main body 241. Even if the welding slag leaks, since the insulating glue 26 completely covers the tab 242 and has an insulating effect, it can prevent the welding slag from overlapping between the tab 242 and the main body 241 , thus further reducing the internal short circuit of the electrode assembly 24 risks of.
  • the non-glued area 2612 covers at least one of the root area 24231 and the connecting area 24232, so that when there is a vibration impact, the root of the root area 24231 is covered by the non-glued area 2612, and/or has the root area covered by the non-glued area 2612.
  • the connection portion of the connection area 24232 covered by the glue coating area 2612 is no longer pulled by the insulating glue 26, thereby preventing the root area 24231 and/or the connection area 24232 from cracking. In this way, the safety of the battery cell 20 is also improved.
  • the non-glued area 2612 covers the root area 24231 and the connection area 24232.
  • the root portion with the root area 24231 and the connection portion with the connection area 24232 are not easily pulled and torn by the insulating glue 26, thus ensuring better safety of the battery cell 20, the battery 100 and the electrical device.
  • the bonding surface 2423 also includes a head area 24234.
  • the head area 24234 is arranged on the side of the soldering area 24233 away from the connection area 24232; the second coating
  • the glue area 2613 is bonded to the head area 24234.
  • the pole tab 242 also has a head. In the extension direction of the pole tab 242, the head is located downstream of the soldering mark and connected to the soldering mark. The surface of the head facing the insulating glue 26 forms a head area 24234.
  • the head region 24234 By providing the head region 24234, a larger bonding area is provided between the insulating glue 26 and the tab 242, thereby improving the reliability of the bonding between the tab 242 and the main body portion 241. Furthermore, the insulating glue 26 can support the tabs 242 more reliably to prevent the tabs 242 from overlapping with the main body 241 , so that the battery 100 has greater safety.
  • the main body 241 includes a first surface 2411 with protruding tabs 242 and a second surface 2412 located in the thickness direction X of the electrode assembly 24.
  • the second surface 2412 and the bonding surface 2423 Located on the same side of the electrode assembly 24; the first glue coating area 2611 is bonded to the first surface 2411 and the second surface 2412.
  • the second surface 2412 is arranged adjacent to the first surface 2411.
  • the first glue coating area 2611 is bonded to the first surface 2411 and the second surface 2412. Compared with the first glue coating area 2611 being directly bonded to the first surface 2411, the first glue coating area 2611 is bonded to the main body 241.
  • the larger the connecting area the better the bonding reliability, and the wider the insulation coverage. In this way, the possibility of overlapping the tab 242 and the main body 241 directly or indirectly through welding slag is also better, so the battery cell 20 , the safety of the battery 100 and the electrical device is also higher.
  • the width of the first glue coating area 2611 is W1
  • the width of the first glue coating area 2611 and the second surface 2412 is L1. 2mm ⁇ W1-L1.
  • Second surface 2412 performs bonding. Due to manufacturing errors of the insulating glue 26 or operating errors of the operator, a portion of the first glue coating area 2611 can be allowed to be bonded to the root area 24231, and the width of this portion is within the allowable range of the error.
  • the width of the first glue coating area 2611 and the second surface 2412 is L1, 2mm ⁇ W1-L1, the bonding firmness and insulation reliability of the insulating glue 26 can be effectively improved, thereby ensuring The battery cell 20 has better safety.
  • the width of the non-glued area 2612 is W2
  • the width of the first glued area 2611 and the first surface 2411 is L2
  • the width of the root area 24231 is L3
  • the width of the connecting area 24232 For L4, 0mm ⁇ W1+W2-L1-L2-L3-L4 ⁇ 2mm.
  • the width of the insulating glue 26 is relatively large, and it can be firmly bonded to the main body 241 and has sufficient size.
  • the root area 24231 and the connection area 24232 can be completely covered, thereby helping to better support the tab 242 and enhancing the insulation effect between the tab 242 and the main body 241 .
  • the distance L5 between the boundary lines where the soldering areas 24233 in the two electrode assemblies 24 are far away from each other refers to: one of the The dividing line between the connecting area 24232 and the soldering area 24233 on the positive electrode lug 2421 in the electrode assembly 24, and the dividing line between the connecting area 24232 and the soldering area 24233 on the positive electrode lug 2421 in the other electrode assembly 24 Pitch.
  • the distance L5 between the boundary lines where the soldering areas 24233 in the two electrode assemblies 24 are far away from each other also refers to: the dividing line between the connecting area 24232 and the soldering area 24233 on the negative electrode lug 2422 in one of the electrode assemblies 24, and The distance between the dividing line between the connecting area 24232 and the soldering area 24233 on the negative electrode lug 2422 in the other electrode assembly 24 .
  • the insulating glue 26 bonded to the positive electrode lug 2421 in one of the electrode assemblies 24 can be prevented from extending to the positive electrode in the other electrode assembly 24.
  • the connecting area 24232 of the ear 2421 and being bonded to the connecting area 24232 can also prevent the insulating glue 26 bonded to the negative electrode ear 2422 in one of the electrode assemblies 24 from extending to the connection with the negative electrode ear 2422 in the other electrode assembly 24 area 24232 and bonded with the connection area 24232, thereby ensuring that the non-glued area 2612 covers the connection area 24232 to prevent the tab 242 from being torn by the insulating glue 26, which helps to improve the battery 100 and battery cells. Body 20 security.
  • the root area 24231 and the connection area 24232 are arranged at an angle.
  • the angle between the root area 24231 and the connection area 24232 is A, and A satisfies the condition: A ⁇ 90°.
  • the root area 24231 can be driven to rotate toward the connection area 24232 around its boundary line with the connection area 24232, so that the two electrode assemblies 24 can
  • the main body portion 241 can be arranged side by side inside the end cap 23 along the thickness direction X of the electrode assembly 24 .
  • the condition is satisfied: A ⁇ 90°. Therefore, the operation root can be easily rotated relative to the connecting portion, which helps to improve the ease of assembly of the battery cell 20 .
  • the battery cell 20 further includes an adapter 25 .
  • the adapter 25 is provided on the side of the tab 242 facing away from the bonding surface 2423 and is connected to the area opposite the soldering area 24233 .
  • the adapter 25 is a conductive component that realizes the electrical connection between the tab 242 and the pole 22 .
  • the adapter 25 is disposed in the housing 21 and is located on the side of the tab 242 facing away from the bonding surface 2423 and connected to the area opposite the soldering area 24233.
  • the adapter 25 is located between the side of the pole tab 242 facing away from the bonding surface 2423 and the inside of the end cover 23 , and is welded to the pole tab 242 and the pole post 22 on the end cover 23 .
  • the adapter 25 can be made of copper, aluminum or other metal materials with better mechanical properties. It is worth mentioning that the structure of the positive adapter 251 and the negative adapter 252 are exactly the same.
  • the connection relationship between the positive adapter 251 and the positive lug 2421 and the main body 241 is the same as that of the negative adapter 252 and the negative lug 2422.
  • the connection relationship between the main body part 241 and the main body part 241 is exactly the same. The following embodiments are all described by taking the adapter 25 as the positive adapter 251 as an example.
  • an insulating member may also be provided inside the end cover 23 , and the insulating member may be used to isolate the adapter 25 and the end cover 23 in the housing 21 to reduce the risk of short circuit.
  • the insulating member may be plastic, rubber, etc.
  • the main body parts 241 of the two electrode assemblies 24 are spaced on the opposite sides of the end cover 23, and The side of the pole lug 242 facing away from the bonding surface 2423 overlaps with the corresponding adapter 25 .
  • the laser welder is positioned toward the bonding surface 2423 and emits laser light to the welding marks 24235 of each electrode assembly 24 in order to weld the tabs 242 and the adapter 25 .
  • insulating glue 26 is used to fix the main body 241 , tabs 242 and adapter 25 in each electrode assembly 24 .
  • the adapter 25 is welded to the pole 22 of the end cap 23 so that the two electrode assemblies 24, the adapter 25 and the end cap can form an integral body.
  • the root part of each electrode assembly 24 is bent relative to the connecting part, so that the main body parts 241 of the two electrode assemblies 24 can be arranged side by side on the inside of the end cover 23 along the thickness direction X of the electrode assembly 24.
  • the two electrode assemblies 24 are connected. Each electrode assembly 24 is assembled into the housing 21 , and the end cover 23 covers the opening of the housing 21 , and the battery cell 20 can be assembled.
  • the adapter 25 By providing the adapter 25, the electrical connection between the tab 242 and the pole post 22 can be facilitated.
  • the present application provides a battery 100, which includes the battery cell 20 as described in any one of the above.
  • the present application provides an electrical device, which includes the battery 100 as described in the above embodiments.
  • the battery 100 is used to provide electric energy, or includes the battery cell 20 as described in any of the above embodiments.
  • the battery cells 20 are used to provide electrical energy.
  • the present application provides a battery cell 20.
  • the battery cell 20 includes an electrode assembly 24 and an insulating glue 26.
  • the electrode assembly 24 includes a main body part 241 and tabs 242 protruding from the main body part 241.
  • the tab 242 has an adhesive surface 2423, the adhesive surface 2423 has a root area 24231, a connection area 24232 and a soldering area 24233, the root area 24231 is connected to the main body 241, the connection area 24232 is connected to the root area 24231 and the soldering area 24233
  • the insulating glue 26 has a glue-coated surface 261
  • the glue-coated surface 261 has a first glue-coated area 2611 , a non-glued area 2612 and a second glue-coated area 2613 that are continuously arranged along the width direction of the insulating glue 26 .
  • the first glued area 2611 is bonded to the main body part 241
  • the non-glued area 2612 covers the root area 24231 and the connection area 24232
  • the second glued area 2613 is bonded to the soldering area 24233.
  • the root portion with the root area 24231 and the connection portion with the connection area 24232 are not easily torn by the insulating glue 26, so the battery cell 20, the battery 100 and the electrical device can be protected. Has better security.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

The present application relates to a battery cell, a battery, and an electric device. The battery cell comprises: an electrode assembly, comprising a main body portion and a tab protruding from the main body portion, the tab having a bonding surface, the bonding surface being provided with a root area, a connection area, and a welding mark area, the root area being connected to the main body portion, and the connection area being connected between the root area and the welding mark area; and an insulating glue, having a glue applied surface, the glue applied surface being provided with a first glue applied area, a non-glue-applied area, and a second glue applied area that are continuously arranged in the width direction of the insulating glue, wherein the first glue applied area is bonded to the main body portion, the non-glue-applied area covers at least one of the root area and the connection area, and the second glue applied area is bonded to an adapter and the welding mark area. The battery cell, battery, and electric device provided in the present application can mitigate the problem of cracking of a tab of an electrode assembly under force, thereby improving the safety of the battery cell, battery, and electric device.

Description

电池单体、电池及用电装置Battery cells, batteries and electrical devices 技术领域Technical field
本申请涉及电池技术领域,特别是涉及一种电池单体、电池及用电装置。The present application relates to the field of battery technology, and in particular to a battery cell, a battery and an electrical device.
背景技术Background technique
节能减排是汽车产业可持续发展的关键,电动车辆由于其节能环保的优势成为汽车产业可持续发展的重要组成部分。对于电动车辆而言,电池技术又是关乎其发展的一项重要因素。Energy conservation and emission reduction are the key to the sustainable development of the automobile industry. Electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection. For electric vehicles, battery technology is an important factor related to their development.
电池包括电池单体,电池单体内部设有电极组件,在生产制造过程中,为防止电极组件的极耳与转接件或者极柱焊接后因虚焊及漏焊而导致极耳与电极组件的主体部搭接,并造成安全事故,通常,在焊接后需设置绝缘胶将主体部及极耳两者粘接,且绝缘胶完全覆盖极耳。The battery includes a battery cell. There is an electrode assembly inside the battery cell. During the production and manufacturing process, in order to prevent the lug and the electrode assembly from being damaged due to false welding or leakage after welding of the electrode assembly's tabs and adapters or poles. The main parts overlap and cause safety accidents. Usually, after welding, insulating glue needs to be installed to bond the main part and the tabs, and the insulating glue completely covers the tabs.
由于在电池生产的过程中存在振动冲击,极耳容易受绝缘胶的拉扯而受力开裂,导致电池单体的内阻增大,安全性降低。Due to vibration and impact during the battery production process, the tabs are easily pulled by the insulating glue and cracked due to stress, resulting in increased internal resistance of the battery cells and reduced safety.
发明内容Contents of the invention
鉴于上述问题,本申请提供一种电池单体、电池及用电装置,能够缓解电电极组件的极耳受力开裂的问题,从而能够提升电池单体、电池及用电装置的安全性。In view of the above problems, the present application provides a battery cell, a battery and an electrical device, which can alleviate the problem of cracking of the tabs of an electric electrode assembly due to force, thereby improving the safety of the battery cell, battery and electrical device.
第一方面,本申请提供了一种电池单体,电池单体包括:In a first aspect, this application provides a battery cell, which includes:
电极组件,包括主体部及突设于主体部的极耳,极耳具有粘接面,粘接面具有根部区、连接区及焊印区,根部区与主体部连接,连接区连接于根部区与焊印区之间;以及The electrode assembly includes a main body and tabs protruding from the main body. The tabs have an adhesive surface. The adhesive surface has a root area, a connection area and a soldering area. The root area is connected to the main body, and the connection area is connected to the root area. and between the solder print area; and
绝缘胶,具有涂胶面,涂胶面具有沿绝缘胶的宽度方向连续布设的第一涂胶区、非涂胶区及第二涂胶区;Insulating glue has a glue-coated surface, and the glue-coated surface has a first glue-coated area, a non-glued area and a second glue-coated area continuously arranged along the width direction of the insulating glue;
其中,第一涂胶区与主体部粘接,非涂胶区覆盖根部区及连接区中的至少一者,第二涂胶区与焊印区粘接。The first glued area is bonded to the main body, the non-glued area covers at least one of the root area and the connection area, and the second glued area is bonded to the soldering area.
在本申请中,通过设置第一涂胶区与主体部粘接,第二涂胶区与焊印区粘接,且非涂胶区覆盖根部区及连接区中的至少一者,由于第一涂胶区、非涂胶区及第二涂胶区为连续布设,故绝缘胶可以完全覆盖极耳,可以固定并托住每个极耳片,以避免极耳片受力弯折并与主体部搭接,减小了电极组件内部短路的风险。In this application, by setting the first glued area to be bonded to the main body, the second glued area to be bonded to the welding area, and the non-glued area to cover at least one of the root area and the connection area, due to the first The glued area, non-glued area and second glued area are arranged continuously, so the insulating glue can completely cover the tabs, and can fix and support each tab piece to prevent the tab piece from bending due to force and being separated from the main body. The internal overlap reduces the risk of short circuit inside the electrode assembly.
在其中一实施例中,非涂胶区覆盖根部区及连接区。In one embodiment, the non-glued area covers the root area and the connecting area.
这样,具有根部区的根部,以及具有连接区的连接部均不易受绝缘胶的拉扯而撕裂,故能够保障电池单体、电池及用电装置具有较优地安全性。In this way, the root portion with the root area and the connection portion with the connection area are not easily pulled and torn by the insulating glue, so the safety of the battery cells, batteries and electrical devices can be ensured.
在其中一实施例中,粘接面还包括头部区,头部区布设于焊印区远离连接区的一侧;第二涂胶区与头部区粘接。In one embodiment, the bonding surface further includes a head area, and the head area is arranged on the side of the soldering area away from the connection area; the second glue area is bonded to the head area.
通过设置头部区,使得绝缘胶与极耳之间具有更大的粘接面积,从而能够极耳与主体部之间粘接的可靠性。进而,绝缘胶能够更可靠地托住极耳,以防止极耳与主体部搭接,使得电池具有更有的安全性。By arranging the head area, a larger bonding area is provided between the insulating glue and the tab, thereby improving the reliability of the bonding between the tab and the main body. Furthermore, the insulating glue can hold the tabs more reliably to prevent the tabs from overlapping with the main body, making the battery safer.
在其中一实施例中,主体部包括突设有极耳的第一表面,及位于电极组件的厚度方向上的第二表面,第二表面与粘接面位于电极组件的同一侧;第一涂胶区与第一表面及第二表面粘接。In one embodiment, the main body includes a first surface with protruding tabs, and a second surface located in the thickness direction of the electrode assembly, and the second surface and the bonding surface are located on the same side of the electrode assembly; the first coating The glue area is bonded to the first surface and the second surface.
第一涂胶区与第一表面及第二表面粘接,相较于第一涂胶区直接与第一表面粘接而言,第一涂胶区与主体部粘接的面积更大,粘接的牢靠性越好,且绝缘覆盖面也越广,这样,极耳与主体部直接或者通过焊渣间接搭接的可能性也越好,故电池单体、电池及用电装置的安全性也越高。The first glue-coated area is bonded to the first surface and the second surface. Compared with the first glue-coated area being directly bonded to the first surface, the first glue-coated area is bonded to the main body in a larger area. The better the reliability of the connection and the wider the insulation coverage, the better the possibility of overlapping the tabs and the main body directly or indirectly through welding slag, so the safety of the battery cells, batteries and electrical devices is also The higher.
在其中一实施例中,第一涂胶区的宽度为W1,第一涂胶区与第二表面贴合的宽度为L1,2mm≤W1-L1。In one embodiment, the width of the first glue-coated area is W1, and the width of the first glue-coated area and the second surface is L1, and 2mm≤W1-L1.
通过设置第一涂胶区与第二表面贴合的宽度为L1,2mm≤W1-L1,则能够有效提升绝缘胶粘接的牢靠性及绝缘可靠性,从而保证了电池单体具有较优地安全性。By setting the width of the first glue coating area and the second surface to be L1, 2mm≤W1-L1, the bonding strength and insulation reliability of the insulating glue can be effectively improved, thereby ensuring that the battery cells have a better grounding safety.
在其中一实施例中,非涂胶区的宽度为W2,第一涂胶区与第一表面贴合的宽度为L2,根部区的宽度为L3,连接区的宽度为L4,0mm<W1+W2-L1-L2-L3-L4≤2mm。In one embodiment, the width of the non-glued area is W2, the width of the first glued area and the first surface is L2, the width of the root area is L3, and the width of the connecting area is L4, 0mm<W1+ W2-L1-L2-L3-L4≤2mm.
通过设置0mm<W1+W2-L1-L2-L3-L4≤2mm,这样,能够保证绝缘胶的宽度较大,在能够与主体部粘接牢靠的前提下,且还具有足够的尺寸可以完全覆盖根部区及连接区,从而有助于更好的承托极耳,并能够增强极耳与主体部之间的绝缘效果。By setting 0mm<W1+W2-L1-L2-L3-L4≤2mm, the width of the insulating glue can be ensured to be large, and it can be firmly bonded to the main body, and has enough size to completely cover it. The root area and connection area help to better support the tabs and enhance the insulation effect between the tabs and the main body.
在其中一实施例中,电极组件为两个且沿电极组件的厚度方向并排设置;两个电极组件中的焊印区相互远离的边界线之间的间距为L5,W1+W2+W3<L1+L2+L3+L4+L5。In one embodiment, there are two electrode assemblies and they are arranged side by side along the thickness direction of the electrode assemblies; the distance between the boundary lines of the soldering areas in the two electrode assemblies that are far away from each other is L5, W1+W2+W3<L1 +L2+L3+L4+L5.
通过设置W1+W2+W3<L1+L2+L3+L4+L5,这样,可以防止与其中一个电极组件中的正极耳粘接的绝缘胶,延伸至另一个电极组件中的正极耳的连接区并与该连接区粘接,亦可防止与其中一个电极组件中的负极耳粘接的绝缘胶,延伸至另一个电极组件中的负极耳的连接区并与该连接区粘接,从而保证了覆盖连接区的为非涂胶区,以避免极耳受绝缘胶的拉扯而撕裂,有助于提升电池及电池单体的安全性。By setting W1+W2+W3<L1+L2+L3+L4+L5, the insulating glue bonded to the positive tab in one of the electrode assemblies can be prevented from extending to the connection area of the positive tab in the other electrode assembly. And bonding with the connection area can also prevent the insulating glue bonded to the negative electrode tab in one electrode assembly from extending to the connection area of the negative electrode tab in the other electrode assembly and bonding with the connection area, thereby ensuring Covering the connection area is the non-glued area to prevent the tabs from being pulled and torn by the insulating glue, which helps to improve the safety of the battery and battery cells.
在其中一实施例中,根部区与连接区成角度设置,根部区与连接区之间的角度为A,A满足条件:A<90°。In one embodiment, the root area and the connection area are arranged at an angle, the angle between the root area and the connection area is A, and A satisfies the condition: A<90°.
通过设置A满足条件:A<90°,因此,可方便操作根部相对连接部转动,从而有助于提升电池单体装配的简便性。By setting A, the condition is met: A<90°. Therefore, the operation root can be easily rotated relative to the connecting portion, which helps to improve the simplicity of battery cell assembly.
在其中一实施例中,还包括转接件,转接件设于极耳背向粘接面的一侧,并与焊印区 相对的区域连接。In one of the embodiments, an adapter is further included, and the adapter is provided on the side of the tab facing away from the bonding surface, and is connected to the area opposite the soldering area.
通过设置转接件,可方便极耳与极柱进行电连接。By providing an adapter, the electrical connection between the pole lug and the pole post can be facilitated.
第二方面,本申请提供了一种电池,其包括如上述任意一项实施例所述的电池单体。In a second aspect, the present application provides a battery, which includes the battery cell as described in any of the above embodiments.
第三方面,本申请提供了一种用电装置,其包括上述电池,电池用于提供电能,或者包括上述电池单体,电池单体用于提供电能。In a third aspect, the present application provides an electrical device, which includes the above-mentioned battery, which is used to provide electric energy, or includes the above-mentioned battery cell, which is used to provide electric energy.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solutions of the present application. In order to have a clearer understanding of the technical means of the present application, they can be implemented according to the content of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable. , the specific implementation methods of the present application are specifically listed below.
附图说明Description of drawings
通过阅读对下文实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出实施方式的目的,而并不认为是对本申请的限制。而且在全部附图中,用相同的附图标号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the embodiments. The drawings are only for the purpose of illustrating the embodiments and are not to be considered as limitations of the application. Also, the same parts are represented by the same reference numerals throughout the drawings. In the attached picture:
图1为本申请一些实施例中车辆的结构示意图;Figure 1 is a schematic structural diagram of a vehicle in some embodiments of the present application;
图2为本申请一些实施例中电池的爆炸图;Figure 2 is an exploded view of a battery in some embodiments of the present application;
图3为本申请一些实施例中电池单体装配完成后的爆炸图;Figure 3 is an exploded view of the battery cells after assembly in some embodiments of the present application;
图4为本申请一些实施例中电池单体未装配完成前,两个电极组件的主体部间隔分布于转接件相对的两侧时,电极组件与转接件、端盖及绝缘胶配合的结构示意图;Figure 4 shows how the electrode assemblies fit with the adapter, end caps and insulating glue when the main parts of the two electrode assemblies are spaced apart on opposite sides of the adapter before the battery cells are assembled in some embodiments of the present application. Schematic;
图5为图4所示的电池单体中绝缘胶与极耳及转接件粘接后,绝缘胶的成型结构示意图;Figure 5 is a schematic diagram of the molding structure of the insulating glue after the insulating glue in the battery cell shown in Figure 4 is bonded to the tabs and adapters;
图6为图5所示的绝缘胶的展开示意图;Figure 6 is a schematic diagram of the expansion of the insulating glue shown in Figure 5;
图7为图4所示的电池单体去掉绝缘胶的结构示意图;Figure 7 is a schematic structural diagram of the battery cell shown in Figure 4 with the insulating glue removed;
图8为图7所示的电池单体中局部结构B的放大示意图。FIG. 8 is an enlarged schematic diagram of partial structure B of the battery cell shown in FIG. 7 .
附图说明:Picture description:
1000、车辆;100、电池;200、控制器;300、马达;10、箱体;11、第一部分;12、第二部分;20、电池单体;21、壳体;22、极柱;221、正极柱;222、负极柱;23、端盖;24、电极组件;241、主体部;2411、第一表面;2412、第二表面;242、极耳;2421、正极耳;2422、负极耳;2423、粘接面;24231、根部区;24232、连接区;24233、焊印区;24234、头部区;24235、焊印;25、转接件;251、正极转接件;252、负极转接件;26、绝缘胶;261、涂胶面;2611、第一涂胶区;2612、非涂胶区;2613、第二涂胶区。1000. Vehicle; 100. Battery; 200. Controller; 300. Motor; 10. Box; 11. The first part; 12. The second part; 20. Battery cell; 21. Case; 22. Pole; 221 , positive pole; 222, negative pole; 23, end cap; 24, electrode assembly; 241, main body; 2411, first surface; 2412, second surface; 242, pole ear; 2421, positive pole ear; 2422, negative pole ear ; 2423. Adhesive surface; 24231. Root area; 24232. Connection area; 24233. Welding area; 24234. Head area; 24235. Welding area; 25. Adapter; 251. Positive adapter; 252. Negative electrode Adapter; 26, insulating glue; 261, glued surface; 2611, first glued area; 2612, non-glued area; 2613, second glued area.
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具 体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the specific implementation modes of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be implemented in many other ways different from those described here. Those skilled in the art can make similar improvements without violating the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it needs to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise", "Axis" The orientation or positional relationship indicated by "radial direction", "circumferential direction", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply the device or device referred to. Elements must have a specific orientation, be constructed and operate in a specific orientation and therefore are not to be construed as limitations on the application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of this application, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内区的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise clearly stated and limited, the terms "installation", "connection", "connection", "fixing" and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the connection of the inner areas of two elements or the interactive relationship between two elements, unless otherwise clear limits. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly stated and limited, a first feature being "on" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. touch. Furthermore, the terms "above", "above" and "above" the first feature is above the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "below" and "beneath" the first feature to the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "mounted" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is said to be "connected" to another element, it can be directly connected to the other element or there may also be intervening elements present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manner.
目前,从市场形势的发展来看,电池的应用越加广泛。电池不仅被应用于水力、火力、风力和太阳能电站等储能电源系统,而且还被广泛应用于电动自行车、电动摩托车、电动汽车等电动交通工具,以及军事装备和航空航天等多个领域。随着电池应用领域的不断扩大,其市场的需求量也在不断地扩增。At present, judging from the development of the market situation, the application of batteries is becoming more and more extensive. Batteries are not only used in energy storage power systems such as hydraulic, thermal, wind and solar power stations, but are also widely used in electric vehicles such as electric bicycles, electric motorcycles and electric cars, as well as in many fields such as military equipment and aerospace. As battery application fields continue to expand, its market demand is also expanding.
电池包括电池单体,电池单体内部设有电极组件,电极组件包括主体部及突设于主体部的极耳,极耳与转接件或者极柱焊接。在生产制造过程中,为防止电极组件的极耳与转接 件或者极柱焊接后因虚焊及漏焊而导致极耳与电极组件的主体部搭接,并造成安全事故,通常,在焊接后需设置绝缘胶将主体部及极耳两者粘接,且绝缘胶完全覆盖极耳。The battery includes a battery cell, and an electrode assembly is provided inside the battery cell. The electrode assembly includes a main body and tabs protruding from the main body. The tabs are welded to adapters or poles. During the production and manufacturing process, in order to prevent the tabs of the electrode assembly from overlapping the main body of the electrode assembly due to false welding or missing welding after welding to the adapter or pole, and causing safety accidents, usually, during welding Finally, insulating glue needs to be installed to bond the main body and the tabs, and the insulating glue completely covers the tabs.
其中,极耳包括若干个层叠设置的极耳片,虚焊是指转接件或者极柱仅与部分数量的极耳片焊接。这样,未被焊接的极耳片容易相对主体部弯折并与主体部搭接,导致电极组件内部短路。漏焊是指焊接过程中产生的焊渣溅射至转接件或者极柱与极耳焊接的区域之外的其他区域。漏焊后,焊渣有可能搭接在极耳与主体部之间并导致电极组件内部短路。Among them, the pole tabs include several stacked pole tabs, and virtual welding means that the adapter or pole is welded to only a part of the pole tabs. In this way, the unsoldered tabs are easily bent relative to the main body and overlap with the main body, causing an internal short circuit in the electrode assembly. Missing welding refers to the sputtering of welding slag generated during the welding process to other areas other than the adapter or the area where the pole post and the tab are welded. After welding leakage, welding slag may overlap between the tab and the main body and cause an internal short circuit in the electrode assembly.
通过在焊接后设置绝缘胶将主体部与极耳两者粘接,且绝缘胶完全覆盖极耳,可以固定并托住每个极耳片,这样,在振动冲击的过程中,能够避免极耳片受力弯折并与主体部搭接,减小了电极组件内部短路的风险。此外,绝缘胶还能够将焊渣封锁在转接件或极柱与极耳焊接的区域内,以避免焊渣溅射并搭接在极耳与主体部之间。而且,即使焊渣发生泄漏,由于绝缘胶完全覆盖极耳且具有绝缘作用,故还能够防止焊渣搭接在极耳与主体部之间,因此,进一步地减弱了电极组件内部短路的风险。By setting insulating glue after welding to bond the main body and the tabs, and the insulating glue completely covers the tabs, each tab piece can be fixed and supported. In this way, the tabs can be avoided during vibration and impact. The sheet is bent under force and overlaps with the main body, which reduces the risk of short circuit inside the electrode assembly. In addition, the insulating glue can also seal the welding slag in the area where the adapter or pole is welded to the tab, so as to prevent welding slag from sputtering and overlapping between the tab and the main body. Moreover, even if the welding slag leaks, since the insulating glue completely covers the tab and has an insulating effect, it can prevent the welding slag from overlapping between the tab and the main body, thus further reducing the risk of short circuit inside the electrode assembly.
申请人注意到,虽然设置绝缘胶缓解了虚焊漏焊所带来的安全性降低的问题,但是,由于在电池生产的过程中存在振动冲击,导致极耳容易受绝缘胶的拉扯而受力开裂,导致电池单体的内阻增大,安全性降低。The applicant noticed that although the installation of insulating glue alleviated the problem of reduced safety caused by false soldering and missing soldering, due to the vibration and impact during the battery production process, the tabs were easily pulled by the insulating glue and stressed. Cracking will increase the internal resistance of the battery cells and reduce safety.
为了缓解极耳因绝缘胶拉扯而开裂导致电池单体的内阻增大的问题,申请人深入研究发现,设计了一种电池单体,电池单体包括电极组件及绝缘胶,电极组件包括主体部及突设于主体部的极耳,极耳具有粘接面,粘接面具有根部区、连接区及焊印区,根部区与主体部连接,连接区连接于根部区与焊印区之间,绝缘胶具有涂胶面,涂胶面具有沿绝缘胶的宽度方向连续布设的第一涂胶区、非涂胶区及第二涂胶区,其中,第一涂胶区与主体部粘接,非涂胶区覆盖根部区及连接区中的至少一者,第二涂胶区与焊印区粘接。In order to alleviate the problem of the cracking of the tabs due to the pulling of the insulating glue, which causes the internal resistance of the battery cell to increase, the applicant conducted in-depth research and found that a battery cell was designed. The battery cell includes an electrode assembly and an insulating glue. The electrode assembly includes a main body. and a tab protruding from the main body. The tab has an adhesive surface. The adhesive surface has a root area, a connecting area and a soldering area. The root area is connected to the main body, and the connecting area is connected between the root area and the soldering area. The insulating glue has a glue-coated surface, and the glue-coated surface has a first glue-coated area, a non-glued area and a second glue-coated area continuously arranged along the width direction of the insulating glue, wherein the first glue-coated area is adhered to the main body. The non-glued area covers at least one of the root area and the connecting area, and the second glued area is bonded to the soldering area.
其中,极耳具有连接区的部分邻近焊印区,受焊印区的影响,其机械强度较为薄弱且容易在绝缘胶的拉扯下开裂。极耳具有根部区的部分由于与主体部连接,该处应力较为集中,也容易在绝缘胶的拉扯下开裂。Among them, the part of the pole lug with the connecting area is adjacent to the soldering area. Affected by the soldering area, its mechanical strength is relatively weak and it is easy to crack under the pull of the insulating glue. Since the part of the pole lug with the root area is connected to the main body, the stress there is relatively concentrated and it is easy to crack under the pull of the insulating glue.
在这样的电池单体中,通过设置第一涂胶区与主体部粘接,第二涂胶区与焊印区粘接,且非涂胶区覆盖根部区及连接区中的至少一者,由于第一涂胶区、非涂胶区及第二涂胶区为连续布设,故绝缘胶可以完全覆盖极耳,可以固定并托住每个极耳片,以避免极耳片受力弯折并与主体部搭接,减小了电极组件内部短路的风险。且绝缘胶还具有绝缘作用,即使焊渣发生泄漏,由于绝缘胶完全覆盖极耳,故还能够防止焊渣搭接在极耳与主体部之间,因此,进一步地减弱了电极组件内部短路的风险。In such a battery cell, by arranging the first glued area to be bonded to the main body, the second glued area to be bonded to the soldering area, and the non-glued area to cover at least one of the root area and the connection area, Since the first glued area, non-glued area and second glued area are arranged continuously, the insulating glue can completely cover the tabs, and can fix and support each tab to avoid bending of the tabs due to force. And it overlaps with the main body, which reduces the risk of short circuit inside the electrode assembly. And the insulating glue also has an insulating effect. Even if the welding slag leaks, because the insulating glue completely covers the tab, it can also prevent the welding slag from overlapping between the tab and the main body. Therefore, the risk of short circuit inside the electrode assembly is further reduced. risk.
此外,非涂胶区覆盖根部区及连接区中的至少一者,如此,当存在振动冲击时,被非涂胶区覆盖的根部区和/或连接区不再受到绝缘胶的拉扯,从而可防止被非涂胶区覆盖的根部区和/或连接区开裂,如此,电池单体的安全性也随之提高。In addition, the non-glued area covers at least one of the root area and the connecting area. In this way, when there is a vibration impact, the root area and/or the connecting area covered by the non-glued area will no longer be pulled by the insulating glue, so that it can The root area and/or the connection area covered by the non-glued area are prevented from cracking, thus improving the safety of the battery cells.
请参照图1,本申请实施例公开的电池100可以但不限用于车辆1000、船舶或飞行器等用电装置中。可以使用具备本申请公开的电池100等组成该用电装置的电源系统,这样,有利于优化电池单体20及电池100的安全性能。Referring to FIG. 1 , the battery 100 disclosed in the embodiment of the present application can be used in, but is not limited to, vehicles 1000, ships, aircraft and other electrical devices. The power supply system of the electrical device can be composed of the battery 100 disclosed in the present application, which is beneficial to optimizing the safety performance of the battery cell 20 and the battery 100 .
本申请实施例提供一种使用电池100作为电源的用电装置,用电装置可以为但不限于手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船、航天器等等。其中,电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。Embodiments of the present application provide an electrical device that uses a battery 100 as a power source. The electrical device may be, but is not limited to, a mobile phone, a tablet, a laptop, an electric toy, an electric tool, a battery car, an electric vehicle, a ship, a spacecraft, etc. Among them, electric toys can include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc., and spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
以下实施例为了方便说明,以本申请一实施例的一种用电装置为车辆1000为例进行说明。For the convenience of explanation in the following embodiments, an electric device 1000 according to an embodiment of the present application is used as an example.
车辆1000可以为燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等。车辆1000的内部设置有电池100,电池100可以设置在车辆1000的底部或头部或尾部。电池100可以用于为车辆1000供电,例如,电池100可以作为车辆1000的操作电源。车辆1000还可以包括控制器200和马达300,控制器200用来控制电池100为马达300供电,例如,用于车辆1000的启动、导航和行驶时的工作用电需求。The vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc. The battery 100 is disposed inside the vehicle 1000 , and the battery 100 may be disposed at the bottom, head, or tail of the vehicle 1000 . Battery 100 may be used to power vehicle 1000 , for example, battery 100 may serve as an operating power source for vehicle 1000 . The vehicle 1000 may also include a controller 200 and a motor 300 . The controller 200 is used to control the battery 100 to provide power to the motor 300 , for example, for starting, navigating and driving the vehicle 1000 .
在本申请一些实施例中,电池100不仅可以作为车辆1000的操作电源,还可以作为车辆1000的驱动电源,代替或部分地代替燃油或天然气为车辆1000提供驱动动力。In some embodiments of the present application, the battery 100 can not only be used as an operating power source for the vehicle 1000 , but also can be used as a driving power source for the vehicle 1000 , replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000 .
请参照图2,电池100包括箱体10及电池单体20。箱体10用于为电池单体20提供容纳空间,箱体10可以采用多种结构。在一些实施例中,箱体10可以包括第一部分11和第二部分12,第一部分11与第二部分12相互盖合,第一部分11和第二部分12共同限定形成容纳电池100的容纳腔。第二部分12可以为一端开口的空心结构,第一部分11可以为板状结构,第一部分11盖合于第二部分12的开口侧,以使第一部分11与第二部分12共同限定形成容纳腔;第一部分11和第二部分12也可以是均为一侧开口的空心结构,第一部分11的开口侧盖合于第二部分12的开口侧。当然,第一部分11和第二部分12形成的箱体10可以是多种形状,比如,圆柱体、长方体等。Referring to FIG. 2 , the battery 100 includes a case 10 and a battery cell 20 . The box 10 is used to provide a storage space for the battery cells 20, and the box 10 can adopt a variety of structures. In some embodiments, the box 10 may include a first part 11 and a second part 12 , the first part 11 and the second part 12 cover each other, and the first part 11 and the second part 12 jointly define a receiving cavity for accommodating the battery 100 . The second part 12 may be a hollow structure with one end open, and the first part 11 may be a plate-like structure. The first part 11 covers the open side of the second part 12 so that the first part 11 and the second part 12 jointly define a receiving cavity. ; The first part 11 and the second part 12 may also be hollow structures with one side open, and the open side of the first part 11 is covered with the open side of the second part 12. Of course, the box 10 formed by the first part 11 and the second part 12 can be in various shapes, such as cylinder, rectangular parallelepiped, etc.
在电池100中,电池单体20可以是多个,多个电池单体20之间可串联或并联或混联,混联是指多个电池单体20中既有串联又有并联。多个电池单体20之间可直接串联或并联或混联在一起,再将多个电池单体20构成的整体容纳于箱体10内;当然,电池100也可以是多个电池单体20先串联或并联或混联组成电池100模块形式,多个电池100模块再串联或并联或混联形成一个整体,并容纳于箱体10内。电池100还可以包括其他结构,例如,该电池100还可以包括汇流部件,用于实现多个电池单体20之间的电连接。In the battery 100, there may be a plurality of battery cells 20, and the plurality of battery cells 20 may be connected in series, in parallel, or in mixed connection. Mixed connection means that the plurality of battery cells 20 are connected in series and in parallel. The plurality of battery cells 20 can be directly connected in series or in parallel or mixed together, and then the whole composed of the plurality of battery cells 20 can be accommodated in the box 10 ; of course, the battery 100 can also be a plurality of battery cells 20 First, the battery 100 modules are connected in series, parallel, or mixed to form a module form. Multiple battery 100 modules are then connected in series, parallel, or mixed to form a whole, and are accommodated in the box 10 . The battery 100 may also include other structures. For example, the battery 100 may further include a bus component for realizing electrical connections between multiple battery cells 20 .
其中,每个电池单体20可以为二次电池100或一次电池100;还可以是锂硫电池100、钠离子电池100或镁离子电池100,但不局限于此。电池单体20可呈圆柱体、扁平体、长方体或其它形状等。Each battery cell 20 may be a secondary battery 100 or a primary battery 100; it may also be a lithium-sulfur battery 100, a sodium-ion battery 100 or a magnesium-ion battery 100, but is not limited thereto. The battery cell 20 may be in the shape of a cylinder, a flat body, a rectangular parallelepiped or other shapes.
请一并参照图3、图4、图5及图6,电池单体20是指组成电池100的最小单元。电池单体20包括壳体21、端盖23、电极组件24、绝缘胶26以及其他的供能性部件。Please refer to FIGS. 3 , 4 , 5 and 6 together. The battery cell 20 refers to the smallest unit that constitutes the battery 100 . The battery cell 20 includes a casing 21, an end cover 23, an electrode assembly 24, an insulating glue 26 and other energy supply components.
端盖23是指盖合于壳体21的开口处以将电池单体20的内部环境隔绝于外部环境的部件。不限地,端盖23的形状可以与壳体21的形状相适应以配合壳体21。可选地,端盖23可以由具有一定硬度和强度的材质(如铝合金)制成,这样,端盖23在受挤压碰撞时就不易发生形变,使电池单体20能够具备更高的结构强度,安全性能也可以有所提高。端盖23上可以设置有如极柱22等的功能性部件。极柱22可以用于与电极组件24电连接,以用于输出或输入电池单体20的电能。在一些实施例中,端盖23上还可以设置有用于在电池单体20的内部压力或温度达到阈值时泄放内部压力的泄压机构。端盖23的材质也可以是多种的,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。The end cap 23 refers to a component that covers the opening of the case 21 to isolate the internal environment of the battery cell 20 from the external environment. Without limitation, the shape of the end cap 23 can be adapted to the shape of the housing 21 to fit the housing 21 . Optionally, the end cap 23 can be made of a material with a certain hardness and strength (such as aluminum alloy). In this way, the end cap 23 is less likely to deform when subjected to extrusion and collision, so that the battery cell 20 can have higher durability. Structural strength and safety performance can also be improved. The end cap 23 can be provided with functional components such as the pole 22 and the like. The pole 22 may be used to electrically connect with the electrode assembly 24 for outputting or inputting electrical energy from the battery cell 20 . In some embodiments, the end cap 23 may also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 20 reaches a threshold. The end cap 23 can also be made of various materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiment of the present application.
壳体21是用于配合端盖23以形成电池单体20的内部环境的组件,其中,形成的内部环境可以用于容纳电极组件24、绝缘胶26、电解液以及其他部件。壳体21和端盖23可以是独立的部件,可以于壳体21上设置开口,通过在开口处使端盖23盖合开口以形成电池单体20的内部环境。不限地,也可以使端盖23和壳体21一体化,具体地,端盖23和壳体21可以在其他部件入壳前先形成一个共同的连接面,当需要封装壳体21的内部时,再使端盖23盖合壳体21。壳体21可以是多种形状和多种尺寸的,例如长方体形、圆柱体形、六棱柱形等。具体地,壳体21的形状可以根据电极组件24的具体形状和尺寸大小来确定。壳体21的材质可以是多种,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。The casing 21 is a component used to cooperate with the end cover 23 to form an internal environment of the battery cell 20 , wherein the formed internal environment can be used to accommodate the electrode assembly 24 , the insulating glue 26 , the electrolyte and other components. The housing 21 and the end cover 23 may be independent components, and an opening may be provided on the housing 21. The end cover 23 covers the opening at the opening to form the internal environment of the battery cell 20. Without limitation, the end cover 23 and the housing 21 can also be integrated. Specifically, the end cover 23 and the housing 21 can form a common connection surface before other components are put into the housing. When it is necessary to encapsulate the inside of the housing 21 When the end cap 23 is closed, the housing 21 is closed. The housing 21 can be of various shapes and sizes, such as rectangular parallelepiped, cylinder, hexagonal prism, etc. Specifically, the shape of the housing 21 can be determined according to the specific shape and size of the electrode assembly 24 . The housing 21 can be made of a variety of materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiments of the present application.
请一并参照图7,电极组件24是电池单体20中发生电化学反应的部件。壳体21内可以包含一个或更多个电极组件24。电极组件24主要由正极片和负极片卷绕或层叠放置形成,并且通常在正极片与负极片之间设有隔膜。电极组件24包括主体部241及突设于主体部241的极耳242,极耳242具有粘接面2423,粘接面2423具有根部区24231、连接区24232及焊印区24233,根部区24231与主体部241连接,连接区24232连接于根部区24231与焊印区24233之间。Referring also to FIG. 7 , the electrode assembly 24 is a component in the battery cell 20 where electrochemical reactions occur. One or more electrode assemblies 24 may be contained within the housing 21 . The electrode assembly 24 is mainly formed by winding or stacking positive electrode sheets and negative electrode sheets, and a separator is usually provided between the positive electrode sheets and the negative electrode sheets. The electrode assembly 24 includes a main body 241 and a tab 242 protruding from the main body 241. The tab 242 has an adhesive surface 2423. The adhesive surface 2423 has a root area 24231, a connection area 24232 and a soldering area 24233. The root area 24231 and The main body part 241 is connected, and the connection area 24232 is connected between the root area 24231 and the soldering area 24233.
其中,隔离膜、正极片具有活性物质的部分,以及负极片具有活性物质的部分共同构造形成电极组件24的主体部241,正极片不具有活性物质的部分构造形成正极耳片,负极片不具有活性物质的部分构造形成负极耳片。所有的正极片沿正极片与负极片的层叠方向层叠设置形成正极耳2421,所有的负极片沿正极片与负极片的层叠方向层叠设置形成负极耳2422。在电池100的充放电过程中,正极活性物质和负极活性物质与电解液发生反应,极耳242连接极柱22以形成电流回路。Among them, the separator, the part of the positive electrode sheet with active material, and the part of the negative electrode sheet with active material are jointly constructed to form the main body 241 of the electrode assembly 24 , the part of the positive electrode sheet that does not have active material is constructed to form the positive electrode tab, and the negative electrode sheet does not have Partial structures of the active material form negative electrode tabs. All the positive electrode sheets are stacked along the stacking direction of the positive electrode sheets and the negative electrode sheets to form the positive electrode tabs 2421, and all the negative electrode sheets are stacked along the stacking direction of the positive electrode sheets and the negative electrode sheets to form the negative electrode tabs 2422. During the charging and discharging process of the battery 100, the positive active material and the negative active material react with the electrolyte, and the tabs 242 are connected to the poles 22 to form a current loop.
极耳242凸设于主体部241的一端,并沿其凸出方向延伸,且极耳242具有沿其延伸方向依次布设的根部、连接部及焊印部。根部与主体部241连接,连接部连接于根部与焊印 部之间,焊印部上设置有焊印24235,焊印24235沿焊印区24233的宽度方向延伸至焊印区24233相对的两边界线。焊印24235主要用于标记极耳242与转接件25或者极柱22焊接的位置。根部面向绝缘胶26的表面形成根部区24231,连接部面向绝缘胶26的表面形成连接区24232,焊印部面向绝缘胶26的表面形成焊印区24233。The pole tab 242 is protruding from one end of the main body portion 241 and extends along its protruding direction. The pole tab 242 has a root portion, a connecting portion and a soldering portion sequentially arranged along its extending direction. The root part is connected to the main part 241, and the connection part is connected between the root part and the soldering mark part. The soldering mark part is provided with a soldering mark 24235, and the soldering mark 24235 extends along the width direction of the soldering mark area 24233 to two opposite boundary lines of the soldering mark area 24233. . The welding mark 24235 is mainly used to mark the welding position between the tab 242 and the adapter 25 or the pole post 22 . The surface of the root facing the insulating glue 26 forms a root area 24231, the surface of the connecting portion facing the insulating glue 26 forms a connecting area 24232, and the surface of the soldering portion facing the insulating glue 26 forms a soldering area 24233.
根部由于为极耳242与主体部241连接的部位,应力较为集中,容易受力撕裂。连接部由于邻近焊印部,其机械强度较为薄弱亦容易受力撕裂。Since the root part is the connection part between the tab 242 and the main body part 241, the stress is relatively concentrated and it is easy to be torn due to force. Since the connecting part is adjacent to the welding part, its mechanical strength is relatively weak and it is easy to tear due to force.
电极组件24具有两个极耳242,其中一个极耳242为正极耳2421,另一个极耳242为负极耳2422。端盖23上具有两个极柱22,其中一个极柱22为正极柱221,另一个极柱22为负极柱222。正极耳2421可以直接或者通过转接件25与正极柱221连接,负极耳2422可以直接或者通过转接件25与负极柱222连接,以形成电流回路。The electrode assembly 24 has two tabs 242 , one of which is a positive tab 2421 and the other tab 242 is a negative tab 2422 . The end cap 23 has two poles 22 , one of which is a positive pole 221 and the other pole 22 is a negative pole 222 . The positive electrode ear 2421 can be connected to the positive electrode post 221 directly or through the adapter 25, and the negative electrode ear 2422 can be connected to the negative electrode post 222 directly or through the adapter 25 to form a current loop.
请再次参阅图6,绝缘胶26具有涂胶面261,涂胶面261具有沿绝缘胶26的宽度方向连续布设的第一涂胶区2611、非涂胶区2612及第二涂胶区2613。其中,第一涂胶区2611与主体部241粘接,非涂胶区2612覆盖根部区24231及连接区24232中的至少一者,第二涂胶区2613与焊印区24233粘接。Please refer to FIG. 6 again. The insulating glue 26 has a glue-coated surface 261 . The glue-coated surface 261 has a first glue-coated area 2611 , a non-glued area 2612 and a second glue-coated area 2613 that are continuously arranged along the width direction of the insulating glue 26 . Among them, the first glued area 2611 is bonded to the main body part 241, the non-glued area 2612 covers at least one of the root area 24231 and the connection area 24232, and the second glued area 2613 is bonded to the soldering area 24233.
绝缘胶26的数量与正极耳2421及负极耳2422的数量之和相等,以电极组件24为一个且包括一个正极耳2421及一个负极耳2422为例,绝缘胶26为两条,其中一条绝缘胶26为正极绝缘胶,并用于粘接正极耳2421及主体部241,另一条绝缘胶26为负极绝缘胶,并用于粘接负极耳2422及主体部241。以电极组件24为两个,且每个包括一个正极耳2421及一个负极耳2422为例,绝缘胶26为四条,其中包括两条正极绝缘胶及两条负极绝缘胶。The number of insulating glue 26 is equal to the sum of the numbers of positive electrode tabs 2421 and negative electrode tabs 2422. Taking the electrode assembly 24 as one and including one positive electrode tab 2421 and one negative electrode tab 2422 as an example, there are two pieces of insulating glue 26, one of which is the insulating glue. 26 is a positive electrode insulating glue and is used to bond the positive electrode lug 2421 and the main body part 241. The other insulating glue 26 is a negative electrode insulating glue and is used to bond the negative electrode lug 2422 and the main body part 241. For example, there are two electrode assemblies 24 , each including a positive electrode tab 2421 and a negative electrode tab 2422 . There are four insulating glues 26 , including two positive electrode insulating glues and two negative electrode insulating glues.
值得一提的是,正极绝缘胶与负极绝缘胶结构完全一样,正极耳2421的结构与负极耳2422的结构完全一样,且正极绝缘胶与正极耳2421及主体部241之间的连接关系,和负极绝缘胶与负极耳2422及主体部241之间的连接方式完全一样。以下实施例均以极耳242为正极耳2421,绝缘胶26为正极绝缘胶为例进行说明。It is worth mentioning that the positive electrode insulating glue has the same structure as the negative electrode insulating glue, the structure of the positive electrode lug 2421 is exactly the same as the structure of the negative electrode lug 2422, and the connection relationship between the positive electrode insulating glue, the positive electrode lug 2421 and the main body 241, and The connection methods between the negative electrode insulating glue, the negative electrode tab 2422 and the main body 241 are exactly the same. In the following embodiments, the pole tab 242 is the positive pole tab 2421 and the insulating glue 26 is the positive insulating glue.
在一实施例中,绝缘胶26包括基材及胶层,其中,基材可以选用聚对苯二甲酸类塑料(PET)、聚丙烯(PP)等材料制成,胶层可以选用压敏胶层、UV胶层等材料制成。基材具有用于承载胶层的承载面,胶层涂布于承载面上,并其粘黏作用。In one embodiment, the insulating glue 26 includes a base material and an adhesive layer. The base material can be made of polyethylene terephthalate plastic (PET), polypropylene (PP) or other materials, and the adhesive layer can be made of pressure-sensitive adhesive. layer, UV adhesive layer and other materials. The base material has a bearing surface for bearing the adhesive layer, and the adhesive layer is coated on the bearing surface and has an adhesive effect.
在一些实施例中,胶层包括第一胶层及第二胶层,第一胶层及第二胶层沿基材的宽度方向间隔,第一胶层背向基材的表面形成第一涂胶区2611、承载面上未覆盖胶层的区域形成非涂胶区2612,第二胶层背向基材的表面形成第二涂胶区2613,第一涂胶区2611与第二涂胶区2613平齐。In some embodiments, the glue layer includes a first glue layer and a second glue layer. The first glue layer and the second glue layer are spaced apart along the width direction of the substrate. The surface of the first glue layer facing away from the substrate forms a first coating. The glue area 2611 and the area not covered with the glue layer on the bearing surface form a non-glue area 2612. The surface of the second glue layer facing away from the base material forms a second glue area 2613. The first glue area 2611 and the second glue area 2613 flush.
在一些实施例中,基材的厚度为K1,K1满足条件0.02毫米(mm)≤K1≤0.03mm。In some embodiments, the thickness of the substrate is K1, and K1 satisfies the condition 0.02 millimeters (mm) ≤ K1 ≤ 0.03mm.
在一些实施例中,第一胶层的K2,K2满足条件0.02mm≤K2≤0.03mm。In some embodiments, K2 of the first glue layer satisfies the condition 0.02mm≤K2≤0.03mm.
在一些实施例中,第二胶层的K3,K3满足条件0.02mm≤K2≤0.03mm。In some embodiments, K3 of the second glue layer, K3 satisfies the condition 0.02mm≤K2≤0.03mm.
以电极组件24为两个,且电极组件24与极柱22为例,实际制造过程为:先将两个电极组件24的主体部241间隔分布于端盖23相对的两侧,且每个电极组件24的极耳242背向粘接面2423的一侧均与对应的极柱22搭接。而后,激光焊接器朝向粘接面2423设置,并依次向每个电极组件24的焊印24235处发射激光,以焊接极耳242与极柱22。之后,使用绝缘胶26每个电极组件24中的主体部241及极耳242进行固定。之后,每个电极组件24中的根部相对连接部弯折,以使得两个电极组件24中的主体部241能够沿电极组件24的厚度方向X并排设置于端盖23的内侧,最后,将两个电极组件24装配进入至壳体21内,且端盖23覆盖壳体21的开口,即可装配形成电池单体20。Taking the number of electrode assemblies 24 as two and the electrode assembly 24 and the pole 22 as an example, the actual manufacturing process is as follows: first, the main body parts 241 of the two electrode assemblies 24 are spaced on the opposite sides of the end cover 23, and each electrode The side of the pole lug 242 of the component 24 facing away from the bonding surface 2423 overlaps with the corresponding pole post 22 . Then, the laser welder is disposed toward the bonding surface 2423 and emits laser light to the welding marks 24235 of each electrode assembly 24 in order to weld the tabs 242 and the pole posts 22 . Afterwards, the main body 241 and tabs 242 of each electrode assembly 24 are fixed using insulating glue 26 . After that, the root part of each electrode assembly 24 is bent relative to the connecting part, so that the main body parts 241 of the two electrode assemblies 24 can be arranged side by side on the inside of the end cover 23 along the thickness direction X of the electrode assembly 24. Finally, the two electrode assemblies 24 are connected. Each electrode assembly 24 is assembled into the housing 21 , and the end cover 23 covers the opening of the housing 21 , and the battery cell 20 can be assembled.
非涂胶区2612覆盖根部区24231及连接区24232中的至少一者包括多个实施例。比如,在一实施例中,非涂胶区2612覆盖根部区24231,第二涂胶区2613覆盖连接区24232。在该实施例中,振动冲击时,具有根部区24231的根部不易受绝缘胶26的拉扯而撕裂。又比如,在一实施例中,第一涂胶区2611覆盖根部区24231,非涂胶区2612覆盖连接区24232。在该实施例中,振动冲击时,具有连接区24232的连接部不易受绝缘胶26的拉扯而撕裂。又例如,在一实施例中,非涂胶区2612覆盖根部区24231及连接区24232。在该实施例中,振动冲击时,具有根部区24231的根部及具有连接区24232的连接部均不易受绝缘胶26的拉扯而撕裂。The non-glued area 2612 covers at least one of the root area 24231 and the connection area 24232, including multiple embodiments. For example, in one embodiment, the non-glued area 2612 covers the root area 24231, and the second glue-coated area 2613 covers the connection area 24232. In this embodiment, during vibration and impact, the root with the root area 24231 is not easily pulled and torn by the insulating glue 26 . For another example, in one embodiment, the first glued area 2611 covers the root area 24231, and the non-glued area 2612 covers the connection area 24232. In this embodiment, during vibration and shock, the connecting portion with the connecting area 24232 is not easily pulled and torn by the insulating glue 26 . For another example, in one embodiment, the non-glued area 2612 covers the root area 24231 and the connection area 24232. In this embodiment, during vibration and impact, the root portion with the root area 24231 and the connection portion with the connection area 24232 are not easily pulled and torn by the insulating glue 26 .
在本申请中,通过设置第一涂胶区2611与主体部241粘接,第二涂胶区2613与焊印区24233粘接,且非涂胶区2612覆盖根部区24231及连接区24232中的至少一者,由于第一涂胶区2611、非涂胶区2612及第二涂胶区2613为连续布设,故绝缘胶26可以完全覆盖极耳242,可以固定并托住每个极耳片,以避免极耳片受力弯折并与主体部241搭接,减小了电极组件24内部短路的风险。In this application, the first glued area 2611 is bonded to the main body 241, the second glued area 2613 is bonded to the welding area 24233, and the non-glued area 2612 covers the root area 24231 and the connection area 24232. At least one of them, since the first glue-coated area 2611, the non-glued area 2612 and the second glue-coated area 2613 are continuously arranged, the insulating glue 26 can completely cover the tab 242, and can fix and support each tab piece. This prevents the pole tabs from bending due to force and overlapping with the main body 241 , thereby reducing the risk of short circuit inside the electrode assembly 24 .
而且,由于第二涂胶区2613与焊印区24233粘接,则绝缘胶26能够将焊渣封锁在焊印24235处及焊印24235周边,从而能够减弱焊渣溅射并搭接在极耳242与主体部241之间的风险。即使焊渣发生泄漏,由于绝缘胶26完全覆盖极耳242且具有绝缘作用,故还能够防止焊渣搭接在极耳242与主体部241之间,因此,进一步地减弱了电极组件24内部短路的风险。Moreover, since the second glued area 2613 is bonded to the solder print area 24233, the insulating glue 26 can block the solder slag at and around the solder print 24235, thereby weakening the solder slag sputtering and overlapping the tab. 242 and the main body 241. Even if the welding slag leaks, since the insulating glue 26 completely covers the tab 242 and has an insulating effect, it can prevent the welding slag from overlapping between the tab 242 and the main body 241 , thus further reducing the internal short circuit of the electrode assembly 24 risks of.
此外,非涂胶区2612覆盖根部区24231及连接区24232中的至少一者,如此,当存在振动冲击时,具有被非涂胶区2612覆盖的根部区24231的根部,和/或具有被非涂胶区2612覆盖的连接区24232的连接部不再受到绝缘胶26的拉扯,从而可防止根部区24231和/或连接区24232开裂,如此,电池单体20的安全性也随之提高。In addition, the non-glued area 2612 covers at least one of the root area 24231 and the connecting area 24232, so that when there is a vibration impact, the root of the root area 24231 is covered by the non-glued area 2612, and/or has the root area covered by the non-glued area 2612. The connection portion of the connection area 24232 covered by the glue coating area 2612 is no longer pulled by the insulating glue 26, thereby preventing the root area 24231 and/or the connection area 24232 from cracking. In this way, the safety of the battery cell 20 is also improved.
在本申请的一些实施例中,非涂胶区2612覆盖根部区24231及连接区24232。In some embodiments of the present application, the non-glued area 2612 covers the root area 24231 and the connection area 24232.
这样,具有根部区24231的根部,以及具有连接区24232的连接部均不易受绝缘胶26的拉扯而撕裂,故能够保障电池单体20、电池100及用电装置具有较优地安全性。In this way, the root portion with the root area 24231 and the connection portion with the connection area 24232 are not easily pulled and torn by the insulating glue 26, thus ensuring better safety of the battery cell 20, the battery 100 and the electrical device.
请再次参照图4及图7,在本申请的一些实施例中,粘接面2423还包括头部区24234,头部区24234布设于焊印区24233远离连接区24232的一侧;第二涂胶区2613与头部区24234粘接。Please refer to Figure 4 and Figure 7 again. In some embodiments of the present application, the bonding surface 2423 also includes a head area 24234. The head area 24234 is arranged on the side of the soldering area 24233 away from the connection area 24232; the second coating The glue area 2613 is bonded to the head area 24234.
其中,极耳242还具有头部,在极耳242的延伸方向上,头部位于焊印部的下游并与焊印部连接。头部面向绝缘胶26的表面形成头部区24234。The pole tab 242 also has a head. In the extension direction of the pole tab 242, the head is located downstream of the soldering mark and connected to the soldering mark. The surface of the head facing the insulating glue 26 forms a head area 24234.
通过设置头部区24234,使得绝缘胶26与极耳242之间具有更大的粘接面积,从而使得极耳242与主体部241之间粘接的可靠性。进而,绝缘胶26能够更可靠地托住极耳242,以防止极耳242与主体部241搭接,使得电池100具有更有的安全性。By providing the head region 24234, a larger bonding area is provided between the insulating glue 26 and the tab 242, thereby improving the reliability of the bonding between the tab 242 and the main body portion 241. Furthermore, the insulating glue 26 can support the tabs 242 more reliably to prevent the tabs 242 from overlapping with the main body 241 , so that the battery 100 has greater safety.
在本申请的一些实施例中,主体部241包括突设有极耳242的第一表面2411,及位于电极组件24的厚度方向X上的第二表面2412,第二表面2412与粘接面2423位于电极组件24的同一侧;第一涂胶区2611与第一表面2411及第二表面2412粘接。In some embodiments of the present application, the main body 241 includes a first surface 2411 with protruding tabs 242 and a second surface 2412 located in the thickness direction X of the electrode assembly 24. The second surface 2412 and the bonding surface 2423 Located on the same side of the electrode assembly 24; the first glue coating area 2611 is bonded to the first surface 2411 and the second surface 2412.
其中,第二表面2412与第一表面2411相邻设置。Wherein, the second surface 2412 is arranged adjacent to the first surface 2411.
第一涂胶区2611与第一表面2411及第二表面2412粘接,相较于第一涂胶区2611直接与第一表面2411粘接而言,第一涂胶区2611与主体部241粘接的面积更大,粘接的牢靠性越好,且绝缘覆盖面也越广,这样,极耳242与主体部241直接或者通过焊渣间接搭接的可能性也越好,故电池单体20、电池100及用电装置的安全性也越高。The first glue coating area 2611 is bonded to the first surface 2411 and the second surface 2412. Compared with the first glue coating area 2611 being directly bonded to the first surface 2411, the first glue coating area 2611 is bonded to the main body 241. The larger the connecting area, the better the bonding reliability, and the wider the insulation coverage. In this way, the possibility of overlapping the tab 242 and the main body 241 directly or indirectly through welding slag is also better, so the battery cell 20 , the safety of the battery 100 and the electrical device is also higher.
请再次参照图5、图6及图8,在本申请的一些实施例中,第一涂胶区2611的宽度为W1,第一涂胶区2611与第二表面2412贴合的宽度为L1,2mm≤W1-L1。Please refer to Figure 5, Figure 6 and Figure 8 again. In some embodiments of the present application, the width of the first glue coating area 2611 is W1, and the width of the first glue coating area 2611 and the second surface 2412 is L1. 2mm≤W1-L1.
也就是说,第一涂胶区2611在与第二表面2412粘接完成后,必定会剩余能够与第一表面2411粘接的部分,且剩余的该部分能够保证第一涂胶区2611能够与第二表面2412进行粘接。由于绝缘胶26的制作误差或者操作人员的操作误差,可以允许第一涂胶区2611存在部分与根部区24231粘接,且该部分的宽度在误差允许存在的范围内。That is to say, after the first glue coating area 2611 is bonded to the second surface 2412, there must be a remaining portion that can be bonded to the first surface 2411, and the remaining portion can ensure that the first glue coating area 2611 can be bonded to the first surface 2412. Second surface 2412 performs bonding. Due to manufacturing errors of the insulating glue 26 or operating errors of the operator, a portion of the first glue coating area 2611 can be allowed to be bonded to the root area 24231, and the width of this portion is within the allowable range of the error.
由此可见,通过设置第一涂胶区2611与第二表面2412贴合的宽度为L1,2mm≤W1-L1,则能够有效提升绝缘胶26粘接的牢靠性及绝缘可靠性,从而保证了电池单体20具有较优地安全性。It can be seen that by setting the width of the first glue coating area 2611 and the second surface 2412 to be L1, 2mm≤W1-L1, the bonding firmness and insulation reliability of the insulating glue 26 can be effectively improved, thereby ensuring The battery cell 20 has better safety.
在本申请的一些实施例中,非涂胶区2612的宽度为W2,第一涂胶区2611与第一表面2411贴合的宽度为L2,根部区24231的宽度为L3,连接区24232的宽度为L4,0mm<W1+W2-L1-L2-L3-L4≤2mm。In some embodiments of the present application, the width of the non-glued area 2612 is W2, the width of the first glued area 2611 and the first surface 2411 is L2, the width of the root area 24231 is L3, and the width of the connecting area 24232 For L4, 0mm<W1+W2-L1-L2-L3-L4≤2mm.
如果正好设置W1=L1+L2,且设置W2=L3+L4,由于涂胶误差,可能制作成型的绝缘胶26中W1及W2宽度均较小而导致W1无法与主体部241粘牢,且W2亦无法完全覆盖根部区24231及连接区24232而导致电池单体20的安全性提升不明显。If W1=L1+L2 is set exactly, and W2=L3+L4 is set, due to the glue application error, the widths of W1 and W2 in the formed insulating glue 26 may be small, causing W1 to be unable to adhere firmly to the main body 241, and W2 It also cannot completely cover the root area 24231 and the connection area 24232, resulting in an insignificant improvement in the safety of the battery cell 20 .
而通过设置0mm<W1+W2-L1-L2-L3-L4≤2mm,这样,能够保证绝缘胶26的宽度较大,在能够与主体部241粘接牢靠的前提下,且还具有足够的尺寸可以完全覆盖根部区24231 及连接区24232,从而有助于更好的承托极耳242,并能够增强极耳242与主体部241之间的绝缘效果。By setting 0mm<W1+W2-L1-L2-L3-L4≤2mm, it is possible to ensure that the width of the insulating glue 26 is relatively large, and it can be firmly bonded to the main body 241 and has sufficient size. The root area 24231 and the connection area 24232 can be completely covered, thereby helping to better support the tab 242 and enhancing the insulation effect between the tab 242 and the main body 241 .
在本申请的一些实施例中,电极组件24为两个且沿电极组件24的厚度方向X并排设置;两个电极组件24中的焊印区24233相互远离的边界线之间的间距为L5,W1+W2+W3<L1+L2+L3+L4+L5。In some embodiments of the present application, there are two electrode assemblies 24 and they are arranged side by side along the thickness direction W1+W2+W3<L1+L2+L3+L4+L5.
其中,每个极耳242上的连接区24232与焊印区24233之间均具有分界线,两个电极组件24中的焊印区24233相互远离的边界线之间的间距L5是指:其中一个电极组件24中正极耳2421上的连接区24232与焊印区24233之间的分界线,与另一个电极组件24中正极耳2421上的连接区24232与焊印区24233之间的分界线之间的间距。两个电极组件24中的焊印区24233相互远离的边界线之间的间距L5也指:其中一个电极组件24中负极耳2422上的连接区24232与焊印区24233之间的分界线,与另一个电极组件24中负极耳2422上的连接区24232与焊印区24233之间的分界线之间的间距。There is a dividing line between the connection area 24232 and the soldering area 24233 on each tab 242. The distance L5 between the boundary lines where the soldering areas 24233 in the two electrode assemblies 24 are far away from each other refers to: one of the The dividing line between the connecting area 24232 and the soldering area 24233 on the positive electrode lug 2421 in the electrode assembly 24, and the dividing line between the connecting area 24232 and the soldering area 24233 on the positive electrode lug 2421 in the other electrode assembly 24 Pitch. The distance L5 between the boundary lines where the soldering areas 24233 in the two electrode assemblies 24 are far away from each other also refers to: the dividing line between the connecting area 24232 and the soldering area 24233 on the negative electrode lug 2422 in one of the electrode assemblies 24, and The distance between the dividing line between the connecting area 24232 and the soldering area 24233 on the negative electrode lug 2422 in the other electrode assembly 24 .
通过设置W1+W2+W3<L1+L2+L3+L4+L5,这样,可以防止与其中一个电极组件24中的正极耳2421粘接的绝缘胶26,延伸至另一个电极组件24中的正极耳2421的连接区24232并与该连接区24232粘接,亦可防止与其中一个电极组件24中的负极耳2422粘接的绝缘胶26,延伸至另一个电极组件24中的负极耳2422的连接区24232并与该连接区24232粘接,从而保证了覆盖连接区24232的为非涂胶区2612,以避免极耳242受绝缘胶26的拉扯而撕裂,有助于提升电池100及电池单体20的安全性。By setting W1+W2+W3<L1+L2+L3+L4+L5, the insulating glue 26 bonded to the positive electrode lug 2421 in one of the electrode assemblies 24 can be prevented from extending to the positive electrode in the other electrode assembly 24. The connecting area 24232 of the ear 2421 and being bonded to the connecting area 24232 can also prevent the insulating glue 26 bonded to the negative electrode ear 2422 in one of the electrode assemblies 24 from extending to the connection with the negative electrode ear 2422 in the other electrode assembly 24 area 24232 and bonded with the connection area 24232, thereby ensuring that the non-glued area 2612 covers the connection area 24232 to prevent the tab 242 from being torn by the insulating glue 26, which helps to improve the battery 100 and battery cells. Body 20 security.
在一实施例中,根部区24231与连接区24232成角度设置,根部区24231与连接区24232之间的角度为A,A满足条件:A<90°。In one embodiment, the root area 24231 and the connection area 24232 are arranged at an angle. The angle between the root area 24231 and the connection area 24232 is A, and A satisfies the condition: A<90°.
在电极组件24及端盖23焊接完毕后,通过操作根部相对连接部弯折,可带动根部区24231绕其与连接区24232的分界线朝向连接区24232转动,以使得两个电极组件24中的主体部241能够沿电极组件24的厚度方向X并排设置于端盖23的内侧。After the electrode assembly 24 and the end cap 23 are welded, by bending the root portion relative to the connection portion, the root area 24231 can be driven to rotate toward the connection area 24232 around its boundary line with the connection area 24232, so that the two electrode assemblies 24 can The main body portion 241 can be arranged side by side inside the end cap 23 along the thickness direction X of the electrode assembly 24 .
通过设置A满足条件:A<90°,因此,可方便操作根部相对连接部转动,从而有助于提升电池单体20装配的简便性。By setting A, the condition is satisfied: A<90°. Therefore, the operation root can be easily rotated relative to the connecting portion, which helps to improve the ease of assembly of the battery cell 20 .
在本申请的一些实施例中,电池单体20还包括转接件25,转接件25设于极耳242背向粘接面2423的一侧,并与焊印区24233相对的区域连接。In some embodiments of the present application, the battery cell 20 further includes an adapter 25 . The adapter 25 is provided on the side of the tab 242 facing away from the bonding surface 2423 and is connected to the area opposite the soldering area 24233 .
请再次参阅图4,并同时参照图8,转接件25为实现极耳242与极柱22之间电连接的导电部件。转接件25设于壳体21内,并位于极耳242背向粘接面2423的一侧且与焊印区24233相对的区域连接。其中,转接件25位于极耳242背向粘接面2423的一侧及端盖23的内侧之间,并与极耳242及端盖23上的极柱22焊接。Please refer to FIG. 4 again and refer to FIG. 8 at the same time. The adapter 25 is a conductive component that realizes the electrical connection between the tab 242 and the pole 22 . The adapter 25 is disposed in the housing 21 and is located on the side of the tab 242 facing away from the bonding surface 2423 and connected to the area opposite the soldering area 24233. The adapter 25 is located between the side of the pole tab 242 facing away from the bonding surface 2423 and the inside of the end cover 23 , and is welded to the pole tab 242 and the pole post 22 on the end cover 23 .
转接件25为两个,其中一个转接件25为正极转接件251,并用于电连接正极柱221与所有电极组件24中的正极耳2421,另一个为负极转接件252,并用于电连接负极柱222与 所有电极组件24中的负极耳2422。转接件25可以使用铜、铝等具有较优机械性能的金属材质制作成型。值得一提的是,正极转接件251与负极转接件252结构完全一样,正极转接件251与正极耳2421及主体部241之间的连接关系,和负极转接件252与负极耳2422及主体部241之间的连接关系也完全一样。以下实施例均以转接件25为正极转接件251为例进行说明。There are two adapters 25 , one of which is a positive adapter 251 and is used to electrically connect the positive pole 221 and the positive ears 2421 in all electrode assemblies 24 , and the other is a negative adapter 252 and is used to The negative electrode post 222 is electrically connected to the negative electrode tabs 2422 in all electrode assemblies 24 . The adapter 25 can be made of copper, aluminum or other metal materials with better mechanical properties. It is worth mentioning that the structure of the positive adapter 251 and the negative adapter 252 are exactly the same. The connection relationship between the positive adapter 251 and the positive lug 2421 and the main body 241 is the same as that of the negative adapter 252 and the negative lug 2422. The connection relationship between the main body part 241 and the main body part 241 is exactly the same. The following embodiments are all described by taking the adapter 25 as the positive adapter 251 as an example.
在一些实施例中,在端盖23的内侧还可以设置有绝缘件,绝缘件可以用于隔离壳体21内的转接件25与端盖23,以降低短路的风险。示例性的,绝缘件可以是塑料、橡胶等。In some embodiments, an insulating member may also be provided inside the end cover 23 , and the insulating member may be used to isolate the adapter 25 and the end cover 23 in the housing 21 to reduce the risk of short circuit. For example, the insulating member may be plastic, rubber, etc.
以电极组件24为两个,且电极组件24与转接件25焊接为例:先将两个电极组件24的主体部241间隔分布于端盖23相对的两侧,且每个电极组件24的极耳242背向粘接面2423的一侧均与对应的转接件25搭接。而后,激光焊接器朝向粘接面2423设置,并依次向每个电极组件24的焊印24235处发射激光,以焊接极耳242与转接件25。而后,使用绝缘胶26每个电极组件24中的主体部241、极耳242及转接件25固定。接着,转接件25与端盖23的极柱22焊接,以使得两个电极组件24与转接件25及端盖之间可以形成一个整体。之后,每个电极组件24中的根部相对连接部弯折,以使得两个电极组件24中的主体部241能够沿电极组件24的厚度方向X并排设置于端盖23的内侧,最后,将两个电极组件24装配进入至壳体21内,且端盖23覆盖壳体21的开口,即可装配形成电池单体20。Take for example that there are two electrode assemblies 24 and the electrode assemblies 24 and the adapter 25 are welded: first, the main body parts 241 of the two electrode assemblies 24 are spaced on the opposite sides of the end cover 23, and The side of the pole lug 242 facing away from the bonding surface 2423 overlaps with the corresponding adapter 25 . Then, the laser welder is positioned toward the bonding surface 2423 and emits laser light to the welding marks 24235 of each electrode assembly 24 in order to weld the tabs 242 and the adapter 25 . Then, insulating glue 26 is used to fix the main body 241 , tabs 242 and adapter 25 in each electrode assembly 24 . Next, the adapter 25 is welded to the pole 22 of the end cap 23 so that the two electrode assemblies 24, the adapter 25 and the end cap can form an integral body. After that, the root part of each electrode assembly 24 is bent relative to the connecting part, so that the main body parts 241 of the two electrode assemblies 24 can be arranged side by side on the inside of the end cover 23 along the thickness direction X of the electrode assembly 24. Finally, the two electrode assemblies 24 are connected. Each electrode assembly 24 is assembled into the housing 21 , and the end cover 23 covers the opening of the housing 21 , and the battery cell 20 can be assembled.
通过设置转接件25,可方便极耳242与极柱22进行电连接。By providing the adapter 25, the electrical connection between the tab 242 and the pole post 22 can be facilitated.
第二方面,本申请提供了一种电池100,其包括如上述任意一项所述的电池单体20。In a second aspect, the present application provides a battery 100, which includes the battery cell 20 as described in any one of the above.
第三方面,本申请提供了一种用电装置,其包括如上述实施例所述的电池100,电池100用于提供电能,或者包括如上述任一项实施例所述的电池单体20,电池单体20用于提供电能。In a third aspect, the present application provides an electrical device, which includes the battery 100 as described in the above embodiments. The battery 100 is used to provide electric energy, or includes the battery cell 20 as described in any of the above embodiments. The battery cells 20 are used to provide electrical energy.
根据本申请的一些实施例,本申请提供了一种电池单体20,电池单体20包括电极组件24及绝缘胶26,电极组件24包括主体部241及突设于主体部241的极耳242,极耳242具有粘接面2423,粘接面2423具有根部区24231、连接区24232及焊印区24233,根部区24231与主体部241连接,连接区24232连接于根部区24231与焊印区24233之间,绝缘胶26具有涂胶面261,涂胶面261具有沿绝缘胶26的宽度方向连续布设的第一涂胶区2611、非涂胶区2612及第二涂胶区2613。其中,第一涂胶区2611与主体部241粘接,非涂胶区2612覆盖根部区24231及连接区24232,第二涂胶区2613与焊印区24233粘接。在这样的电池单体20中,具有根部区24231的根部,以及具有连接区24232的连接部均不易受绝缘胶26的拉扯而撕裂,故能够保障电池单体20、电池100及用电装置具有较优地安全性。According to some embodiments of the present application, the present application provides a battery cell 20. The battery cell 20 includes an electrode assembly 24 and an insulating glue 26. The electrode assembly 24 includes a main body part 241 and tabs 242 protruding from the main body part 241. , the tab 242 has an adhesive surface 2423, the adhesive surface 2423 has a root area 24231, a connection area 24232 and a soldering area 24233, the root area 24231 is connected to the main body 241, the connection area 24232 is connected to the root area 24231 and the soldering area 24233 In between, the insulating glue 26 has a glue-coated surface 261 , and the glue-coated surface 261 has a first glue-coated area 2611 , a non-glued area 2612 and a second glue-coated area 2613 that are continuously arranged along the width direction of the insulating glue 26 . Among them, the first glued area 2611 is bonded to the main body part 241, the non-glued area 2612 covers the root area 24231 and the connection area 24232, and the second glued area 2613 is bonded to the soldering area 24233. In such a battery cell 20, the root portion with the root area 24231 and the connection portion with the connection area 24232 are not easily torn by the insulating glue 26, so the battery cell 20, the battery 100 and the electrical device can be protected. Has better security.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同 替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present application. The scope shall be covered by the claims and description of this application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any way. The application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (11)

  1. 一种电池单体,其特征在于,所述电池单体包括:A battery cell, characterized in that the battery cell includes:
    电极组件,包括主体部及突设于主体部的极耳,极耳具有粘接面,粘接面具有根部区、连接区及焊印区,根部区与主体部连接,连接区连接于根部区与焊印区之间;以及The electrode assembly includes a main body and tabs protruding from the main body. The tabs have an adhesive surface. The adhesive surface has a root area, a connection area and a soldering area. The root area is connected to the main body, and the connection area is connected to the root area. and between the solder print area; and
    绝缘胶,具有涂胶面,涂胶面具有沿绝缘胶的宽度方向连续布设的第一涂胶区、非涂胶区及第二涂胶区;Insulating glue has a glue-coated surface, and the glue-coated surface has a first glue-coated area, a non-glued area and a second glue-coated area continuously arranged along the width direction of the insulating glue;
    其中,第一涂胶区与主体部粘接,非涂胶区覆盖根部区及连接区中的至少一者,第二涂胶区与焊印区粘接。The first glued area is bonded to the main body, the non-glued area covers at least one of the root area and the connection area, and the second glued area is bonded to the soldering area.
  2. 根据权利要求1所述的电池单体,其特征在于,非涂胶区覆盖根部区及连接区。The battery cell according to claim 1, wherein the non-glued area covers the root area and the connection area.
  3. 根据权利要求1至2任意一项所述的电池单体,其特征在于,粘接面还包括头部区,头部区布设于焊印区远离连接区的一侧;The battery cell according to any one of claims 1 to 2, characterized in that the bonding surface further includes a head area, and the head area is arranged on the side of the soldering area away from the connection area;
    第二涂胶区与头部区粘接。The second glued area is bonded to the head area.
  4. 根据权利要求1至3任意一项所述的电池单体,其特征在于,主体部包括突设有极耳的第一表面,及位于电极组件的厚度方向上的第二表面,第二表面与粘接面位于电极组件的同一侧;The battery cell according to any one of claims 1 to 3, wherein the main body portion includes a first surface on which the tabs are protruded, and a second surface located in the thickness direction of the electrode assembly, and the second surface and The bonding surface is located on the same side of the electrode assembly;
    第一涂胶区与第一表面及第二表面粘接。The first glue coating area is bonded to the first surface and the second surface.
  5. 根据权利要求4所述的电池单体,其特征在于,第一涂胶区的宽度为W1,第一涂胶区与第二表面贴合的宽度为L1,2mm≤W1-L1。The battery cell according to claim 4, wherein the width of the first glue-coated area is W1, and the width of the first glue-coated area and the second surface is L1, and 2mm≤W1-L1.
  6. 根据权利要求5所述的电池单体,其特征在于,非涂胶区的宽度为W2,第一涂胶区与第一表面贴合的宽度为L2,根部区的宽度为L3,连接区的宽度为L4,0mm<W1+W2-L1-L2-L3-L4≤2mm。The battery cell according to claim 5, wherein the width of the non-glued area is W2, the width of the first glue-coated area and the first surface is L2, the width of the root area is L3, and the width of the connecting area is L2. The width is L4, 0mm<W1+W2-L1-L2-L3-L4≤2mm.
  7. 根据权利要求6所述的电池单体,其特征在于,电极组件为两个且沿电极组件的厚度方向并排设置;The battery cell according to claim 6, wherein there are two electrode assemblies and they are arranged side by side along the thickness direction of the electrode assemblies;
    两个电极组件中的焊印区相互远离的边界线之间的间距为L5,W1+W2+W3<L1+L2+L3+L4+L5。The distance between the boundary lines of the soldering areas in the two electrode assemblies that are far away from each other is L5, W1+W2+W3<L1+L2+L3+L4+L5.
  8. 根据权利要求1至7任意一项所述的电池单体,其特征在于,根部区与连接区成角度设置,根部区与连接区之间的角度为A,A满足条件:A<90°。The battery cell according to any one of claims 1 to 7, characterized in that the root area and the connection area are arranged at an angle, the angle between the root area and the connection area is A, and A satisfies the condition: A<90°.
  9. 根据权利要求1至8任意一项所述的电池单体,其特征在于,还包括转接件,转接件设于极耳背向粘接面的一侧,并与焊印区相对的区域连接。The battery cell according to any one of claims 1 to 8, further comprising an adapter, which is disposed on the side of the tab facing away from the bonding surface and connected to the area opposite the soldering area. .
  10. 一种电池,其特征在于,包括如上述权利要求1至9任意一项所述的电池单体。A battery, characterized by comprising the battery cell according to any one of the above claims 1 to 9.
  11. 一种用电装置,其特征在于,包括如上述权利要求10所述的电池,所述电池用于提供电能,或者包括如上述权利要求1至9任一项所述的电池单体,所述电池单体用于提供电 能。An electrical device, characterized in that it includes a battery as claimed in claim 10, said battery being used to provide electrical energy, or a battery cell as described in any one of claims 1 to 9, said Battery cells are used to provide electrical energy.
PCT/CN2022/118480 2022-09-13 2022-09-13 Battery cell, battery, and electric device WO2024055159A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014112492A (en) * 2012-12-05 2014-06-19 Toyota Industries Corp Power storage device
CN112332039A (en) * 2020-01-17 2021-02-05 宁德时代新能源科技股份有限公司 Secondary battery, battery module, and device using battery as power supply
CN213601987U (en) * 2020-10-21 2021-07-02 厦门海辰新能源科技有限公司 Electricity core subassembly and battery

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014112492A (en) * 2012-12-05 2014-06-19 Toyota Industries Corp Power storage device
CN112332039A (en) * 2020-01-17 2021-02-05 宁德时代新能源科技股份有限公司 Secondary battery, battery module, and device using battery as power supply
CN213601987U (en) * 2020-10-21 2021-07-02 厦门海辰新能源科技有限公司 Electricity core subassembly and battery

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