WO2024045953A1 - Elevator and battery conveying system - Google Patents

Elevator and battery conveying system Download PDF

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Publication number
WO2024045953A1
WO2024045953A1 PCT/CN2023/108928 CN2023108928W WO2024045953A1 WO 2024045953 A1 WO2024045953 A1 WO 2024045953A1 CN 2023108928 W CN2023108928 W CN 2023108928W WO 2024045953 A1 WO2024045953 A1 WO 2024045953A1
Authority
WO
WIPO (PCT)
Prior art keywords
transmission chain
counterweight
driving
bearing member
hoist
Prior art date
Application number
PCT/CN2023/108928
Other languages
French (fr)
Chinese (zh)
Inventor
张洪军
吴堃
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Publication of WO2024045953A1 publication Critical patent/WO2024045953A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/02Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms suspended from ropes, cables, or chains or screws and movable along pillars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/28Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G13/00Chains
    • F16G13/12Hauling- or hoisting-chains so called ornamental chains

Definitions

  • This application relates to the field of material transportation technology, specifically to an elevator and battery transportation system.
  • the battery In the lithium battery production workshop, depending on the battery production process and on-site equipment layout, the battery often encounters changes in its path during the flow of the logistics transportation line, that is, the battery transportation destination. Elevators are often used to transport the batteries. To different heights, the frequency of use is also very high. Therefore, higher requirements are put forward for the safety performance of the hoist to reduce the risk of major safety accidents.
  • Embodiments of the present application provide an elevator and a battery transportation system to improve the safety performance of the elevator.
  • a hoist including a frame, a bearing member and a driving mechanism;
  • the driving mechanism includes a driving member, a sprocket, a transmission chain and a counterweight;
  • the bearing member and the counterweight are The heavy parts are respectively connected to both ends of the transmission chain, the transmission chain bypasses the sprocket and meshes with the sprocket, the sprocket is connected to the output end of the driving member, and the driving member is The sprocket is driven to rotate, so that the sprocket drives the bearing member to rise and fall relative to the frame; wherein the bearing member and/or the counterweight member are connected to the transmission chain through a connecting member, The strength of the connecting piece is less than the strength of the transmission chain.
  • the strength of the connecting piece is less than that of the transmission chain.
  • the connecting piece is the first to break. In this way, the location of the accident can be accurately known, which facilitates targeted safety protection. measure.
  • the chain-type drive mechanism drives the load-bearing parts to lift and lower.
  • the transmission chain has good pressure resistance, wear resistance, and high temperature resistance, which is beneficial to improving the stability and safety of the lifting of the load-bearing parts of the elevator.
  • the two ends of the transmission chain are connected to the load-bearing part and the counterweight part respectively. When the driving part drives the load-bearing part to rise, the counterweight part descends to provide auxiliary force for the driving part to drive the sprocket to rotate, which is beneficial to reducing power consumption and saving costs.
  • the connecting member is a safety pin, and the material hardness of the connecting member is smaller than the hardness of the transmission chain.
  • the hardness of the material of the connecting piece is less than that of the transmission chain, so the wear resistance of the connecting piece is weaker than that of the transmission chain. Therefore, among both the transmission chain and the connecting piece, the connecting piece is the first to wear and break. , so that the location of the accident can be accurately known, so that targeted safety protection measures can be taken.
  • a wear-resistant layer is provided at a surface where the transmission chain contacts the connecting piece.
  • the provision of the wear-resistant layer can enhance the wear-resistant performance of the contact position between the transmission chain and the connecting piece, making the transmission chain less likely to break due to wear and tear, thereby improving the safety performance of the elevator.
  • an anti-rust layer is provided on the surface of the transmission chain, and there is no anti-rust layer on at least part of the surface of the connecting piece; or, an anti-rust layer is provided on the surface of the transmission chain.
  • An anti-rust layer is provided on the surface of the connecting piece and the connecting piece, wherein the thickness of the anti-rust layer on at least a part of the surface of the connecting piece is smaller than the thickness of the anti-rust layer on the surface of the transmission chain.
  • an anti-rust layer is provided on the surface of the transmission chain, which can improve the corrosion resistance of the transmission chain, thus increasing the service life of the transmission chain. If there is no anti-rust layer on at least part of the surface of the connecting piece, the corrosion resistance of the connecting piece will be reduced. If the corrosion resistance is weaker than that of the transmission chain, the first thing to break is the connecting piece. In this way, the location of the accident can be accurately known, so that targeted safety protection measures can be taken; if the surface of the transmission chain and the surface of the connecting piece are both equipped with There is an anti-rust layer, but the thickness of the anti-rust layer on at least part of the surface of the connector is less than the thickness of the anti-rust layer on the surface of the transmission chain. If the corrosion resistance of the connector is weaker than that of the transmission chain, then the first one to break is even Connecting parts, so that the location of the accident can be accurately known, so that targeted safety protection measures can be taken.
  • the hoist further includes a safety rope, two ends of the safety rope are respectively connected to the bearing member and the counterweight, and the safety rope is configured to After the connecting member is broken, it bears the gravity of the counterweight member and the bearing member.
  • the safety rope can carry the counterweight and the load-bearing part after the transmission chain breaks, reducing the risk of the counterweight and the load-bearing part falling rapidly under the action of gravity due to the breakage of the transmission chain, thereby causing a safety accident.
  • the safety rope is arranged along the transmission chain, and the safety rope is passed through the transmission chain.
  • the safety rope is arranged along the transmission chain, which makes the arrangement of the safety rope simple and reduces the risk of safety accidents caused by the safety rope.
  • the safety rope is installed in the transmission chain, so that the safety rope and the transmission chain are integrated together, making the arrangement of the safety rope and the transmission chain more compact and reducing the size of the hoist.
  • the elevator further includes a first buffer structure, and the first buffer structure is disposed at the counterweight.
  • the first buffer member can play a buffering role at the counterweight, thereby protecting the counterweight and other structures located below the counterweight when it falls, and reducing the risk of safety accidents. risk.
  • the elevator further includes a first detection part, the first detection part is used to obtain a first signal indicating that the transmission chain is broken; the driving part responds to the Said first signal to stop working.
  • the first detection part can obtain this signal, that is, the first signal, and the driving part responds to the first signal to stop working, reducing the cost of the driving part continuing to work when the transmission chain breaks. Risk of safety accidents.
  • the first detection component includes a receiver and a transmitter, the receiver and the transmitter are spaced apart, and at least part of the transmission chain is located between the receiver and the transmitter. Between the transmitters, the receiver is used to receive the signal sent by the transmitter after the transmission chain is broken.
  • At least part of the transmission chain is located between the receiver and the transmitter.
  • the transmission chain blocks the signal sent by the transmitter from being received by the receiver; if the transmission chain breaks, the transmission chain cannot block the transmitter.
  • the emitted signal is received by the receiver.
  • the first detection part obtains the first signal that the transmission chain breaks.
  • the driving part responds to the first signal to stop working and lower the driving part when the transmission chain breaks. Continuing to work under such conditions may lead to the risk of safety accidents.
  • the driving mechanism includes a plurality of the transmission chains
  • the elevator includes a plurality of the first detection parts
  • the first detection part and the transmission chain are one One corresponding setting.
  • the first detection part and the transmission chain are arranged in one-to-one correspondence. If any transmission chain breaks, the first detection part corresponding to the broken transmission chain can obtain the first signal, thereby causing the driving part to stop working, and further Improve the safety performance of the hoist.
  • the elevator further includes a second detection part, the second detection part is used to obtain a second signal characterizing the attitude of the bearing part; the driving part responds to The second signal to stop working.
  • the second detection part obtains the second signal representing the posture of the load-bearing member, it indicates that at least part of the structure of the elevator
  • the driving part stops working, which reduces the risk of safety accidents caused by the driving part continuing to work when certain mechanisms of the hoist fail.
  • the elevator further includes at least one side sealing plate, the side sealing plate is installed on the frame, and the at least one side sealing plate and the frame jointly form a Lifting channel, the bearing member is configured to lift in the lifting channel.
  • the side sealing plate and the frame jointly form a lifting channel for the lifting and lowering of the load-bearing parts, which can be used for operators and load-bearing parts.
  • the target parts on the carrier all play a role in safety protection and improve the safety performance of the hoist.
  • the frame has an entry and exit area and a non-entry and exit area, and the side sealing plate is provided in the non-entry and exit area;
  • the elevator also includes a third detection piece, so The third detection component is used to detect a third signal indicating the movement of at least one side sealing plate relative to the frame; the driving component responds to the third signal to stop working.
  • the side sealing plate is located in the non-inlet and outlet area, so the side sealing plate cannot move relative to the frame. If the side sealing plate moves relative to the frame, there is a risk of abnormal disassembly and safety problems.
  • the third detection part The setting can cause the driving part to stop working when the side sealing plate moves relative to the frame, thereby reducing the risk of safety accidents.
  • embodiments of the present application provide a battery transportation system, including the elevator and a feeding device described in any embodiment of the first aspect, and the feeding device is used to provide batteries to the carrier.
  • the elevator provided by any embodiment of the first aspect has higher safety performance, so that the battery transportation system equipped with the elevator has better safety performance.
  • Figure 1 is a front view of a hoist provided by some embodiments of the present application.
  • Figure 2 is a right side view of the elevator provided by some embodiments of the present application.
  • Figure 3 is a rear view of the elevator provided by some embodiments of the present application.
  • Figure 4 is a top view of the elevator provided by some embodiments of the present application.
  • Figure 5 is a schematic structural diagram of a driving mechanism provided by some embodiments of the present application.
  • Figure 6 is a schematic structural diagram of a connecting piece installed on a bearing member according to some embodiments of the present application.
  • Figure 7 is a schematic structural diagram of a safety lock provided in some embodiments of the present application and installed in a transmission chain;
  • Figure 8 is an enlarged view of point A in Figure 1;
  • Figure 9 is an enlarged view of B in Figure 3;
  • Figure 10 is an enlarged view of C in Figure 6;
  • Figure 11 is a schematic structural diagram of a bearing member equipped with a second detection member provided by some embodiments of the present application.
  • Figure 12 is an enlarged view of D in Figure 11.
  • Icon 100-elevator; 10-frame; 20-carrying member; 30-driving mechanism; 31-driving member; 32-sprocket; 33-transmission chain; 34-counterweight; 40-connector; 41- Installation hole; 50-safety rope; 60-first buffer structure; 70-first detection part; 71-receiver; 72-transmitter; 80-second detection part; 81-sensing part; 82-detection part; 83 -Restraints.
  • the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of this application is commonly placed when used, or the orientation or positional relationship of this application.
  • the orientation or positional relationship commonly understood by those skilled in the art is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.
  • the terms “first”, “second”, “third”, etc. are only used to distinguish descriptions and shall not be understood as indicating or implying relative importance.
  • Power batteries are not only used in energy storage power systems such as hydropower, thermal power, wind power and solar power stations, but are also widely used in electric vehicles such as electric bicycles, electric motorcycles and electric cars, as well as in many fields such as military equipment and aerospace. . As the application fields of power batteries continue to expand, their market demand is also constantly expanding.
  • Battery transport involves transporting batteries via elevators to transport batteries to different height locations.
  • the safety performance of the elevator should be considered.
  • the safety performance of elevators in related technologies is low, and safety accidents such as equipment damage and casualties are prone to occur during the transportation of batteries.
  • the breakage of the transmission chain is one of the causes of safety problems.
  • the structural strength of each part of the transmission chain along its length is the same. It is not certain whether the elevator will be damaged during operation. Wherever the transmission chain breaks, the elevator in this case has greater safety risks and also makes it difficult to take safety protection measures.
  • the elevator includes a frame, a bearing member and a driving mechanism.
  • the driving mechanism includes a driving member, a sprocket, a transmission chain and accessories.
  • the heavy parts, load-bearing parts and counterweight parts are respectively connected to both ends of the transmission chain.
  • the transmission chain bypasses the sprocket and meshes with the sprocket.
  • the sprocket is connected to the output end of the driving part.
  • the driving part is used to drive the sprocket to rotate.
  • the sprocket drives the load-bearing part to rise and fall relative to the frame; the load-bearing part and/or the counterweight part are connected to the transmission chain through a connecting piece, and the strength of the connecting piece is smaller than the strength of the transmission chain.
  • the strength of the connecting piece is less than that of the transmission chain. Among the transmission chain and the connecting piece, the connecting piece is the first to break. This way, the location of the accident can be accurately known and targeted safety protection measures can be taken.
  • the chain-type drive mechanism drives the load-bearing parts to lift and lower.
  • the transmission chain has good pressure resistance, wear resistance, and high temperature resistance, which is beneficial to improving the stability and safety of the lifting of the load-bearing parts of the elevator.
  • the two ends of the transmission chain are connected to the load-bearing part and the counterweight part respectively.
  • the driving part drives the load-bearing part to rise
  • the counterweight part descends to provide auxiliary force for the driving part to drive the sprocket to rotate, which is beneficial to reducing power consumption and saving costs.
  • the hoist provided by the embodiment of the present application can be used in, but is not limited to, battery production, battery transportation and other fields.
  • the hoist according to the embodiment of the present application can also be used in automobile production, ship production, spacecraft production, toy production and other fields.
  • the embodiment of the present application provides an elevator 100.
  • the elevator 100 includes a frame 10, a bearing member 20, and a driving mechanism 30;
  • the driving mechanism 30 includes a driving member 31, a sprocket 32, and a transmission chain.
  • 33 and the counterweight 34, the load-bearing member 20 and the counterweight 34 are respectively connected to both ends of the transmission chain 33, the transmission chain 33 bypasses the sprocket 32 and meshes with the sprocket 32, the sprocket 32 is connected to the driving member 31
  • the strength of the connecting piece 40 is smaller than the strength of the transmission chain 33 .
  • the frame 10 is the skeleton structure of the hoist 100 .
  • the rack 10 can be in various structural forms, which is not limited in this application.
  • the rack 10 can be a rectangular frame structure.
  • the frame 10 may be provided with guide rails that cooperate with the bearing member 20, and the guide rails extend in the up and down direction.
  • the driving mechanism 30 drives the bearing member 20 to rise and fall along the extension direction of the guide rail, which can ensure that the bearing member 20 rises and falls in the up and down direction, thereby improving the stability of the bearing member 20 in lifting.
  • the carrier 20 is used to carry the object to be transported.
  • the carrier 20 can be raised and lowered to transport the object placed on the carrier 20 to different height positions.
  • the carrier 20 may be a car.
  • the target parts can also be Differently, for example, if the elevator 100 is used in the field of battery production and transportation, the target part may be a battery or various component structures of the battery.
  • the driving member 31 may be a motor, a motor, or the like.
  • the driving member 31 is installed on the frame 10 . In the middle of this embodiment, the driving member 31 is installed on the upper end of the frame 10 .
  • the sprocket 32 is a wheel with cog-type sprocket teeth.
  • the driving member 31 can drive the sprocket 32 to rotate forward or reversely.
  • the direction of the rotation axis of the sprocket 32 may be vertical up and down.
  • the transmission chain 33 is wound around the sprocket 32 and the sprocket 32 is meshed with the transmission chain 33.
  • a part of the transmission chain 33 is located on one side of the sprocket 32 along its radial direction, and a part of the transmission chain 33 is located on one side of the sprocket 32 along its radial direction. The other side.
  • the counterweight 34 is a structure connected to one end of the transmission chain 33 and has a relatively large weight.
  • the counterweight 34 is connected to one end of the transmission chain 33 through the connecting member 40 , and the other end of the transmission chain 33 is directly connected to the bearing member 20 . It is also possible that only the bearing member 20 is connected to one end of the transmission chain 33 through the connecting member 40 , and the other end of the transmission chain 33 is directly connected to the counterweight 34 . It is also possible that the counterweight 34 is connected to one end of the transmission chain 33 through the connecting member 40 , and the bearing member 20 is connected to the other end of the transmission chain 33 through the connecting member 40 . In this embodiment, please continue to refer to FIG. 5 , the bearing member 20 is connected to the transmission chain 33 through the connecting member 40 , and the other end of the transmission chain 33 is directly connected to the counterweight 34 .
  • Strength refers to the ability of a material to resist damage under the action of external forces. The better the strength, the greater the external force the material can withstand; the weaker the strength, the smaller the external force the material can withstand. If the strength of the connecting piece 40 is smaller than the strength of the transmission chain 33 , the force that causes the connecting piece 40 to break is smaller than the force that causes the transmission chain 33 to break.
  • the connecting piece 40 is the first one to break, so that the location of the accident can be accurately known, so that targeted safety protection measures can be taken.
  • the chain-type driving mechanism 30 is used to drive the load-bearing part 20 to lift.
  • the transmission chain 33 has good pressure resistance, wear resistance, and high temperature resistance, which is beneficial to improving the lifting performance of the load-bearing part 20 of the hoist 100. Stability and safety performance.
  • Both ends of the transmission chain 33 are respectively connected to the load-bearing member 20 and the counterweight 34.
  • the driving member 31 drives the load-carrying member 20 to rise
  • the counterweight 34 descends to provide auxiliary force for the driving member 31 to drive the sprocket 32 to rotate, which is beneficial to Reduce power consumption and save costs.
  • the connecting member 40 is a safety pin, and the material hardness of the connecting member 40 is smaller than the hardness of the transmission chain 33 .
  • the safety pin can be a rod-shaped structure.
  • one end of the safety pin is connected to the bearing member 20 and the safety pin protrudes from the bearing member. 20, the part of the safety pin protruding from the bearing member 20 is connected to the transmission chain 33.
  • the portion of the safety pin protruding from the surface of the carrier 20 may be provided with a mounting hole 41 , and the links of the transmission chain 33 may be inserted into the mounting hole 41 to connect the transmission chain 33 to the connector 40 , such as at the A link at one end is inserted into the mounting hole 41 .
  • the transmission chain 33 can also be connected to the connector 40 in other ways, such as welding.
  • Hardness refers to the ability of a material to locally resist hard objects from being pressed into its surface. It is also one of the indicators of the material's wear resistance. The harder the material is, the harder it is for hard objects to press into its surface, and the material's wear resistance is stronger; the harder the material is, the easier it is for hard objects to press into its surface, and the material's wear resistance is weaker.
  • the hardness of the material of the connecting piece 40 is less than that of the transmission chain 33, so the wear resistance of the connecting piece 40 is weaker than that of the transmission chain 33. Therefore, among the transmission chain 33 and the connecting piece 40, the connection is the first to wear and break. Part 40, so that the location of the accident can be accurately known, so that targeted safety protection measures can be taken.
  • a wear-resistant layer is provided at the surface where the drive chain 33 contacts the connector 40 .
  • the wear-resistant layer is a material with good wear resistance provided on the contact surface of the transmission chain 33 and the connecting piece 40 .
  • the wear resistance of the material of the wear-resistant layer may be better than that of the transmission chain 33 .
  • the material of the wear-resistant layer can be nano-ceramic materials, tungsten carbide alloy materials, polymer ceramic polymer materials, etc.
  • the wear-resistant layer can be provided on the contact surface of the transmission chain 33 and the connector 40 by spraying, bonding through an adhesive layer, or other methods.
  • the provision of the wear-resistant layer can enhance the wear-resistant performance of the contact position between the transmission chain 33 and the connecting piece 40, so that the transmission chain 33 is not easily broken due to wear, thereby improving the safety performance of the elevator 100.
  • an anti-rust layer is provided on the surface of the transmission chain 33 and no anti-rust layer is provided on at least part of the surface of the connecting member 40; or, there is an anti-rust layer on both the surface of the transmission chain 33 and the surface of the connecting member 40.
  • Anti-rust layer wherein the thickness of the anti-rust layer on at least part of the surface of the connecting piece 40 is smaller than the thickness of the anti-rust layer on the surface of the transmission chain 33 .
  • the anti-rust layer can slow down or prevent the surface oxidation of the material to improve the corrosion resistance of the material.
  • the material of the anti-rust layer can be anti-rust oil, peelable plastic, etc.
  • the anti-rust layer can be provided on the surface of the material by coating, electroplating and other methods.
  • Providing an anti-rust layer on the surface of the transmission chain 33 can improve the corrosion resistance of the transmission chain 33 and thereby increase the service life of the transmission chain 33 .
  • At least a part of the surface of the connector 40 is not provided with an anti-rust layer. It can be understood that only a part of the surface of the connector 40 may not be provided with an anti-rust layer, and the other part may be provided with an anti-rust layer. In this case, the anti-corrosion performance of the connector 40 will be weaker than As for the transmission chain 33, the connector 40 is the first to suffer from corrosion and fracture, so that the location of the accident can be accurately known and targeted safety protection measures can be taken.
  • the thickness of the anti-rust layer on at least part of the surface of the connector 40 is smaller than the thickness of the anti-rust layer on the surface of the transmission chain 33, It can be understood that if the thickness of all the anti-rust layers of the connecting piece 40 is less than the thickness of the anti-rust layer of the transmission connection, or the thickness of a part of the anti-rust layer of the connecting piece 40 is less than the thickness of the anti-rust layer of the transmission chain 33, then the thickness of the connecting piece The anti-corrosion performance of 40 is weaker than that of the transmission chain 33, so the connector 40 is the first to suffer from corrosion and fracture. In this way, the location of the accident can be accurately known, and safety protection measures can be taken in a targeted manner.
  • the hoist 100 further includes a safety rope 50. Both ends of the safety rope 50 are connected to the load-bearing member 20 and the counterweight 34 respectively. The safety rope 50 is configured to break at the connection member 40. The weight of the counterweight 34 and the load bearing 20 is then carried.
  • the safety rope 50 may have a load-bearing capacity greater than that of the transmission chain 33 .
  • the safety rope 50 can be a steel wire rope, a wooden rope, etc.
  • One end of the safety cable 50 is connected to the bearing member 20 , and the other end of the safety cable 50 is connected to the counterweight 34 .
  • the transmission chain 33 bears the gravity of the load-bearing member 20 and the counterweight 34 and can suspend the load-bearing member 20 and the counterweight 34.
  • the safety rope 50 can be free from the load-bearing member 20 and the counterweight. 34 pull force.
  • the length of the safety rope 50 may be greater than the length of the drive chain 33 . If the connecting member 40 is broken, the transmission chain 33 can no longer carry the counterweight 34 and the load-bearing member 20, but carries the gravity of the counterweight 34 and the load-bearing member 20 through the safety cable 50.
  • the safety cable 50 can suspend the counterweight. 34 and bearing member 20.
  • the safety rope 50 can carry the counterweight 34 and the load-bearing member 20 after the transmission chain 33 breaks, thereby reducing the risk of the counterweight 34 and the load-bearing member 20 falling rapidly under the action of gravity due to the breakage of the transmission chain 33, thereby causing a safety accident.
  • the safety rope 50 is arranged along the transmission chain 33 , and the safety rope 50 is inserted into the transmission chain 33 .
  • the extension path of the safety rope 50 is the same as that of the transmission chain 33, and the safety rope 50 is inserted into the transmission chain 33.
  • the length of the safety rope 50 can be greater than the length of the transmission chain 33.
  • the safety rope 50 is arranged along the transmission chain 33 , making the arrangement of the safety rope 50 simple and reducing the risk of safety accidents caused by the safety rope 50 .
  • the safety rope 50 is inserted into the transmission chain 33 so that the safety rope 50 and the transmission chain 33 are integrated together, making the arrangement of the safety rope 50 and the transmission chain 33 more compact and reducing the volume of the hoist 100 .
  • the safety rope 50 may also extend along a path different from that of the transmission chain 33 .
  • the safety rope 50 may also be wound around the outer periphery of the transmission chain 33 , or may have no connection relationship with the transmission chain 33 .
  • the elevator 100 further includes a first buffer structure 60 disposed at the counterweight 34 .
  • the first buffer structure 60 can be a rubber pad, a spring, a hydraulic structure, a pneumatic structure, etc.
  • the first buffer structure 60 can be disposed below the counterweight 34 .
  • the first buffer structure 60 can absorb the fall of the counterweight 34 .
  • the first buffer structure 60 can absorb the energy of the fall of the counterweight 34 , thereby reducing the impact on the counterweight. 34 and reduce damage to other structures below the counterweight 34 .
  • the first buffer structure 60 can also be provided on the counterweight 34 , and the first buffer structure 60 can follow the counterweight 34 to rise and fall.
  • FIG. 7 shows the case where the first buffer structure 60 is provided on the counterweight 34 .
  • the first buffer member can play a buffering role at the counterweight 34, thereby protecting the counterweight 34 and other structures located below the counterweight 34 when the counterweight 34 falls, thereby reducing the risk of safety accidents. .
  • the elevator 100 further includes a second buffer structure (not shown in the figure), and the second buffer structure is disposed at the bearing member 20 .
  • the form of the second buffer structure may refer to the first buffer structure 60.
  • the second buffer structure may be a rubber pad, a spring, a hydraulic structure, a pneumatic structure, etc.
  • the second buffer structure can be disposed below the bearing member 20 , and the fall of the bearing member 20 can be absorbed by the second buffer structure.
  • the second buffer structure can absorb the energy of the fall of the bearing member 20 and the target piece placed on the bearing member 20 , thereby Damage to the bearing member 20 and the target piece is reduced, as well as damage to other structures below the bearing member 20.
  • the second buffer structure can also be provided on the bearing member 20 , and the second buffer structure can rise and fall following the bearing member 20 .
  • the elevator 100 also includes a first detection part 70.
  • the first detection part 70 is used to obtain a first signal indicating that the transmission chain 33 is broken; the driving part 31 responds to the first A signal to stop working.
  • the rupture of the transmission chain 33 may be caused by the transmission chain 33 itself breaking into multiple parts due to external force, so that the transmission chain 33 cannot carry the counterweight 34 and the load-bearing member 20 .
  • the first detection component 70 can detect the breakage of the transmission chain 33 itself, thereby obtaining a first signal indicating the breakage of the transmission chain 33 .
  • the transmission chain 33 may also be broken due to the fracture of the overloaded connecting member 40 , causing the transmission chain 33 to be unable to bear the gravity of the counterweight 34 and the bearing member 20 .
  • the first detection component 70 may also detect the breakage of the connecting member 40 to obtain the first signal indicating the breakage of the transmission chain 33 .
  • the driving part 31 After the transmission chain 33 is broken, the driving part 31 cannot sense it. If the driving part 31 continues to work, the driving part 31 will idle, which is ineffective and consumes energy and production time. It may even cause the sprocket 32 to rotate due to the breakage. The transmission chain 33 is entangled in the sprocket 32 and may eventually cause the driving member 31 to be overloaded and burned out.
  • the first detection part 70 can detect the first signal indicating the breakage of the transmission chain 33 after the transmission chain 33 is broken.
  • the control system sends a stop command to the driving part 31 according to the first signal, and the driving part 31 stops working.
  • the first detection part 70 can obtain this signal, that is, the first signal.
  • the driving part 31 responds to the first signal to stop working, and the driving part 31 is reduced to continue working when the transmission chain 33 is broken. Risk of safety accidents.
  • the first detection component 70 may have various structural forms.
  • the first detection component 70 may be a touch sensor, or the first detection component 70 may be a photoelectric sensor.
  • the first detection component 70 includes a receiver 71 and a transmitter 72 , the receiver 71 and the transmitter 72 are spaced apart, and at least part of the transmission chain 33 is located between the receiver 71 and the transmitter 72 , the receiver 71 It is used to receive the signal sent by the transmitter 72 after the transmission chain 33 is broken.
  • the signal emitted by the transmitter 72 may be an optical signal.
  • the receiver 71 can receive the signal sent by the transmitter 72 and feed it back to the control system.
  • the part of the transmission chain 33 between the transmitter 72 and the receiver 71 can block the signal from the transmitter 72 from being transmitted to the receiver 71. In other words, the part of the transmission chain 33 between the receiver 71 and the transmitter 72 blocks reception.
  • the transmitter 71 receives the signal from the transmitter 72. When the transmission chain 33 is broken, the transmission chain 33 may fall, causing the transmission chain 33 to be separated from the receiver 71 and the transmitter 72 and lose its blocking effect on the signal sent by the transmitter 72.
  • the receiver 71 receives the signal sent by the transmitter 72. signal, so that the first detecting component 70 obtains the first signal indicating that the transmission chain 33 is broken.
  • the control system sends a signal to the driver according to the first signal
  • the component 31 issues a stop command, thereby causing the driving component 31 to stop working.
  • At least part of the transmission chain 33 is located between the receiver 71 and the transmitter 72.
  • the transmission chain 33 blocks the signal sent by the transmitter 72 from being received by the receiver 71; if the transmission chain 33 breaks, the transmission chain 33 It cannot prevent the signal from the transmitter 72 from being received by the receiver 71.
  • the first detection part 70 obtains the first signal that the transmission chain 33 is broken, and the driving part 31 responds to the first signal. To stop working, the risk of safety accidents caused by the driving member 31 continuing to work when the transmission chain 33 is broken is reduced.
  • the driving mechanism 30 includes a plurality of transmission chains 33
  • the elevator 100 includes a plurality of first detection parts 70.
  • the first detection parts 70 and the transmission chains 33 are arranged in one-to-one correspondence. .
  • Multiple includes two or more.
  • both ends of each transmission chain 33 are connected to the bearing member 20 and the counterweight 34 respectively, and each transmission chain 33 is connected to the bearing member 20 through a connecting member 40 and/or each transmission chain 33 passes through A connecting piece 40 is connected to the counterweight 34 .
  • part of the transmission chain 33 is connected to the load-bearing member 20 through a connecting member 40 and/or connected to the counterweight 34 through a connecting member 40 , and the other part of the transmission chain 33 is directly connected to the counterweight 34 and the load-bearing member 20 .
  • Multiple transmission chains 33 jointly carry the weight of the counterweight 34 , the load-bearing member 20 and the target piece placed on the load-bearing member 20 , which can reduce the load-bearing pressure of each transmission chain 33 , thereby extending the service life of the transmission chain 33 and reducing the transmission cost.
  • the number of the safety ropes 50 may be multiple, and the safety ropes 50 and the transmission chain 33 are arranged in one-to-one correspondence.
  • the driving parts 31 and the transmission chain 33 are arranged in one-to-one correspondence, and the sprockets 32 and the driving parts 31 are arranged in one-to-one correspondence.
  • Multiple driving members 31 , multiple sprockets 32 and multiple transmission chains 33 jointly drive the bearing member 20 up and down, so the load of each driving member 31 is smaller, which prolongs the service life of the driving member 31 . It can also be understood as multiple drives.
  • the mechanisms 30 jointly drive the bearing member 20 to rise and fall.
  • part of the transmission chain 33 is broken, only the driving part 31 corresponding to part of the transmission chain 33 can bear all the gravity of the load-bearing part 20 , which may cause the driving part 31 of this part to be overloaded. If the control system controls the driving part 31 to stop working after the first detection part 70 obtains the first signal, it can also protect the driving part 31 .
  • the first detection part 70 is used to obtain the first signal indicating that the corresponding transmission chain 33 is broken.
  • the control system can issue a stop command to the driving part 31 according to the first signal obtained by any first detection part 70 to stop the driving part 31 Work.
  • the first detection part 70 and the transmission chain 33 are arranged in one-to-one correspondence. If any transmission chain 33 breaks, the first detection part 70 corresponding to the broken transmission chain 33 can obtain the first signal, thereby causing the driving part 31 to stop working. The safety performance of the hoist 100 is further improved.
  • the number of the transmission chain 33 may also be one.
  • the elevator 100 further includes a second detection component 80.
  • the second detection component 80 is used to obtain a second signal characterizing the posture of the bearing component 20. ;
  • the driving member 31 responds to the second signal to stop working.
  • the posture of the carrier 20 includes but is not limited to whether the carrier 20 is tilted, whether the carrier 20 is rocking, and whether the carrier 20 is twisted.
  • Different second detection parts 80 can be selected for different postures.
  • the driving mechanism 30 includes multiple transmission chains 33
  • the carrier 20 may tilt, and the second signal indicates that the carrier 20 is tilted, and the second detection component 80 may be able to A detection member that senses the inclination of the carrier member 20 .
  • the second detection component 80 includes a sensing component 81 and a detecting component 82.
  • the sensing component 81 and the detecting component 82 are installed at intervals on the carrier 20.
  • the detector 82 When the posture of the carrier 20 is normal, the detector 82 The distance between the detection part 82 and the sensing part 81 enables the detection part 82 to always sense the sensing part 81. If the posture of the bearing part 20 is abnormal, the distance between the detection part 82 and the sensing part 81 may change, causing the sensing part 81 and the detection part to If the distance between 82 is too close or too far, the detection element 82 cannot sense the sensing element 81 , and the second detection element 80 acquires the second signal. The control system sends a stop command to the driving member 31 according to the second signal, so that the driving member 31 stops working.
  • the safety rope 50 in the broken transmission chain 33 bears the gravity of the bearing member 20 and the counterweight 34, Then the safety rope 50 and the broken transmission chain 33 jointly carry the load-bearing member. 20 and the counterweight 34, the load-bearing member 20 will bear a greater pulling force at the moment the transmission chain 33 breaks. Since the length of the safety rope 50 is greater than the length of the transmission chain 33, this pulling force may cause the load-bearing member 20 to twist. , thereby causing the distance between the detection component 82 and the sensing component 81 to change.
  • the second detection part 80 may also include a binding part 83.
  • the binding part 83 connects the detection part 82 and the sensing part 81 to make the distance between the detection part 82 and the sensing part 81 more stable. It is necessary to overcome the binding force of the binding part 83 to make the distance between the detection part 82 and the sensing part 81 more stable. The distance between the sensing part 81 and the detecting part 82 changes.
  • the restraint 83 may be a spring, a rope, or the like.
  • the second detection member 80 acquires the second signal representing the attitude of the load-bearing member 20, it means that at least part of the elevator 100 If a structural failure occurs, the driving part 31 stops working, thereby reducing the risk of safety accidents caused by the driving part 31 continuing to work when some mechanisms of the hoist 100 fail.
  • the elevator 100 further includes at least one side sealing plate (not shown in the figure).
  • the side sealing plate is installed on the frame 10 .
  • the at least one side sealing plate and the frame 10 jointly form a lifting channel.
  • the load bearing member 20 Configured for lifting in the lifting channel.
  • the side sealing plates are fixed to the frame 10 .
  • the side sealing plates form the walls of the lifting channel, enabling the carrying member 20 to be lifted and lowered in a relatively closed space.
  • the side sealing plate and the frame 10 jointly form a lifting channel for the lifting and lowering of the bearing 20, which can provide safety protection for both the operator and the target parts on the bearing 20, and improve the safety performance of the hoist 100.
  • the frame 10 has an entry and exit area and a non-entry and exit area, and the side sealing plate is provided in the non-entry and exit area;
  • the elevator 100 also includes a third detection part (not shown in the figure), and the third detection part Used to detect a third signal indicating the movement of at least one side sealing plate relative to the frame 10; the driving member 31 responds to the third signal to stop working.
  • the entry and exit area is the location where the target parts enter and exit the lifting channel.
  • the target piece can be placed on the carrier 20 (loading) and the target piece can be detached from the carrier 20 and leave the lifting channel (unloading) through the loading and unloading area.
  • the inlet and outlet area can form an opening, and there can be one or more openings. Target pieces can also enter and exit the lift tunnel from different openings. Of course, in an embodiment with multiple openings, the target piece can enter and move out of the lifting channel from different openings.
  • the inlet and outlet area forms two opposite openings, and one opening is used for the target piece to enter the lifting channel. Another opening allows the target to be moved out of the lift channel.
  • a switch wall may be provided in the loading and unloading area, and the switch wall may be movably mounted on the frame 10 .
  • the switch wall moves relative to the frame 10 to open or close the opening, making it easier for target parts to enter or move out of the lifting channel.
  • the switch wall can rotate or move linearly relative to the frame 10 .
  • the non-discharging area is other areas of the frame 10 except the discharging and discharging areas.
  • the side sealing plate is installed in the non-inlet and outlet area. Since the target parts do not enter and exit the lifting channel from the non-entry/exit area, and the maintenance of the structure in the lifting channel can also be carried out through the access/exit area. Therefore, the side sealing plate does not need to be disassembled. If the side sealing plate is disassembled to enter the lifting channel, it is an abnormal disassembly and may cause a safety accident.
  • the control system sends a work prohibition instruction to the driving component 31 based on the third signal, and the side sealing plate is lowered.
  • the driving mechanism 30 can only work after the sealing plate is disassembled, which may lead to the risk of safety accidents. For example, if a worker disassembles the side sealing plate and enters the lifting channel from the position where the side sealing plate is removed, if the driving mechanism 30 cannot sense that a worker enters the lifting channel after disassembling the side sealing plate and starts working, the worker may be in danger.
  • the control system sends a message to the driving part 31 to stop working according to the third signal. instruction to stop the driving member 31 from working, thereby reducing the risk of safety accidents caused by the driving mechanism 30 continuing to work after the side sealing plate is removed. For example, if a worker disassembles the side sealing plate and enters the lifting channel from the position where the side sealing plate was removed, if the driving mechanism 30 cannot sense that a worker enters the lifting channel after disassembling the side sealing plate and continues to work, the worker may be in danger.
  • control system When the control system sends a prohibition or stop operation to the driving part 31, the control system can also send relevant warning information and warning sounds to the staff, such as buzzers, alarms, etc.
  • the third detection piece can be set in When the side sealing plate moves relative to the frame 10, the driving member 31 stops working, thereby reducing the risk of safety accidents.
  • the third detection component can be a photoelectric sensor, a touch sensor, etc.
  • the third detection component is a touch sensor.
  • the third detection component includes a mounting base, a first triggering part, a spring, and a second triggering part.
  • the mounting base is installed on the frame 10
  • the first triggering part is installed on the mounting base.
  • the second triggering part is connected to the mounting base through a spring.
  • first trigger part and the second trigger part contact, it means that the side sealing plate is installed on the frame 10 . If the first trigger part and the second trigger part are separated, it means that the side sealing plate moves relative to the frame 10 or is removed from the frame 10.
  • the third detection part obtains the third signal, and the control system sends a signal to the driving part 31 according to the third signal. Send a work prohibition order or a stop work order.
  • the control system will issue a stop command for the driving part 31 and output an alarm at the same time.
  • Information prompts and warning beeps. And check and troubleshoot the fault of the hoist 100.
  • the actual load rate of the driving part 31 will fluctuate within a certain range within the maximum load rate. If a sudden change in the load rate is detected and the fluctuation value is maintained for more than 2 seconds, it can be inferred that an abnormality has occurred in the external load. , the operation of the driving part 31 should be stopped, and the operation of the driving part 31 can be stopped and the fault inspection and troubleshooting work of the hoist 100 can be carried out.
  • the embodiment of the present application also provides a battery transportation system.
  • the battery transportation system includes a feeding device and the elevator 100 provided in any of the above implementations; the feeding device is used to provide batteries to the carrier 20 .
  • the elevator 100 provided in any of the above embodiments has high safety performance, so that the battery transportation system equipped with the elevator 100 has good safety performance.
  • the embodiment of the present application provides a hoist 100.
  • the hoist 100 includes a frame 10, a bearing 20, a driving mechanism 30, a safety rope 50, a first buffer structure 60, a plurality of first detection parts 70, and a second detection part 80. , side sealing plate and third detection piece.
  • the driving mechanism 30 includes a driving member 31, a sprocket 32, a plurality of transmission chains 33 and a counterweight 34.
  • the transmission chain 33 bypasses the sprocket 32 and meshes with the sprocket 32.
  • the sprocket 32 is connected to the output end of the driving member 31.
  • the bearing member 20 is connected to one end of the transmission chain 33 through the connecting member 40 , and the counterweight 34 is connected to the other end of the transmission chain 33 .
  • the strength of the connecting piece 40 is smaller than the strength of the transmission chain 33 .
  • the driving member 31 is used to drive the sprocket 32 to rotate, so that the sprocket 32 drives the bearing member 20 to rise and fall relative to the frame 10 .
  • the safety rope 50 is arranged along the transmission chain 33 and penetrates the transmission chain 33 . Both ends of the safety cable 50 are connected to the load-bearing member 20 and the counterweight member 34 respectively. After the connection part 40 breaks, the safety lock carries the weight of the counterweight part 34 and the load-bearing part 20 .
  • a first buffer structure 60 is provided below the counterweight 34 .
  • the first detection parts 70 are arranged in one-to-one correspondence. The first detection parts 70 are used to obtain the first signal indicating that the corresponding transmission chain 33 is broken.
  • the driving part 31 can respond to the first signal to stop working.
  • the second detection component 80 is used to obtain a second signal representing the attitude of the bearing component 20 , and the driving component 31 can stop working in response to the second signal.
  • the side sealing plate is installed in the non-inlet and outlet area of the frame 10 , and the side sealing plate and the frame 10 jointly define a lifting channel for the lifting member 20 to lift.
  • the third detection component is used to detect a third signal indicating the movement of at least one side sealing plate relative to the frame 10.
  • the driving component 31 can respond to the third signal to stop working, thereby reducing the safety of the elevator 100 from many aspects. The possibility of accidents is reduced, and the overall safety performance of the hoist 100 is improved.

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Abstract

An elevator and a battery conveying system. The elevator (100) comprises a machine frame (10), a bearing member (20), and a driving mechanism (30). The driving mechanism (30) comprises a driving member (31), a chain wheel (32), a transmission chain (33), and a counterweight member (34); the bearing member (20) and the counterweight member (34) are respectively connected to two ends of the transmission chain (33); the transmission chain (33) is arranged around the chain wheel (32) and meshed with the chain wheel (32); the chain wheel (32) is connected to an output end of the driving member (31); the driving member (31) is used for driving the chain wheel (32) to rotate, so that the chain wheel (32) drives the bearing member (20) to ascend and descend relative to the machine frame (10). The bearing member (20) and/or the counterweight member (34) are/is connected to the transmission chain by means of a connecting member (40), and the strength of the connecting member (40) is smaller than that of the transmission chain (33). For the transmission chain (33) and the connecting member (40), the connecting member is broken firstly, so that the position of an accident can be accurately known, and safety protection measures can be taken in a targeted mode.

Description

提升机及电池输送系统Hoist and battery conveying system
相关申请的交叉引用Cross-references to related applications
本申请要求享有于2022年08月30日提交的名称为“提升机及电池输送系统”的中国专利申请202222294117.8的优先权,该申请的全部内容通过引用并入本文中。This application claims priority to Chinese patent application 202222294117.8 titled "Elevator and Battery Transport System" submitted on August 30, 2022. The entire content of this application is incorporated herein by reference.
技术领域Technical field
本申请涉及物料输送技术领域,具体而言,涉及一种提升机及电池输送系统。This application relates to the field of material transportation technology, specifically to an elevator and battery transportation system.
背景技术Background technique
在锂电池生产车间,根据电池生产工艺以及现场设备布局的不同,电池在物流输送线上流转的过程中经常会遇到改变路径的情况,即电池输送目的地,提升机常常用于将电池输送至不同高度位置,使用频率也很高,因此,对提升机的安全性能也提出了更高的要求,以降低出现重大安全事故的风险。In the lithium battery production workshop, depending on the battery production process and on-site equipment layout, the battery often encounters changes in its path during the flow of the logistics transportation line, that is, the battery transportation destination. Elevators are often used to transport the batteries. To different heights, the frequency of use is also very high. Therefore, higher requirements are put forward for the safety performance of the hoist to reduce the risk of major safety accidents.
发明内容Contents of the invention
本申请实施例提供一种提升机及电池输送系统,提高提升机的安全性能。Embodiments of the present application provide an elevator and a battery transportation system to improve the safety performance of the elevator.
第一方面,本申请实施例提供一种提升机,包括机架、承载件和驱动机构;所述驱动机构包括驱动件、链轮、传动链和配重件,所述承载件和所述配重件分别连接于所述传动链的两端,所述传动链绕过所述链轮并与所述链轮啮合,所述链轮连接于所述驱动件的输出端,所述驱动件用于驱动所述链轮转动,以使所述链轮带动所述承载件相对所述机架升降;其中,所述承载件和/或所述配重件通过连接件与所述传动链连接,所述连接件的强度小于所述传动链的强度。In a first aspect, embodiments of the present application provide a hoist, including a frame, a bearing member and a driving mechanism; the driving mechanism includes a driving member, a sprocket, a transmission chain and a counterweight; the bearing member and the counterweight are The heavy parts are respectively connected to both ends of the transmission chain, the transmission chain bypasses the sprocket and meshes with the sprocket, the sprocket is connected to the output end of the driving member, and the driving member is The sprocket is driven to rotate, so that the sprocket drives the bearing member to rise and fall relative to the frame; wherein the bearing member and/or the counterweight member are connected to the transmission chain through a connecting member, The strength of the connecting piece is less than the strength of the transmission chain.
上述技术方案中,连接件的强度小于传动链的强度,传动链和连接件两者中,最先出现断裂的是连接件,这样能够准确知道事故发生的位置,便于有针对性的采取安全防护措施。此外,通过链条式的驱动机构驱动承载件升降,传动链具有较好的抗压性能、耐磨性能、耐高温性能,从而有利于提高提升机的承载件升降的稳定性和安全性能。传动链两端分别连接承载件和配重件,当驱动件驱动承载件上升的过程中,配重件下降能够为驱动件驱动链轮转动提供辅助力,有利于减小功耗,节约成本。In the above technical solution, the strength of the connecting piece is less than that of the transmission chain. Among both the transmission chain and the connecting piece, the connecting piece is the first to break. In this way, the location of the accident can be accurately known, which facilitates targeted safety protection. measure. In addition, the chain-type drive mechanism drives the load-bearing parts to lift and lower. The transmission chain has good pressure resistance, wear resistance, and high temperature resistance, which is beneficial to improving the stability and safety of the lifting of the load-bearing parts of the elevator. The two ends of the transmission chain are connected to the load-bearing part and the counterweight part respectively. When the driving part drives the load-bearing part to rise, the counterweight part descends to provide auxiliary force for the driving part to drive the sprocket to rotate, which is beneficial to reducing power consumption and saving costs.
在本申请第一方面的一些实施例中,所述连接件为安全销,所述连接件的材料硬度小于所述传动链的硬度。In some embodiments of the first aspect of the present application, the connecting member is a safety pin, and the material hardness of the connecting member is smaller than the hardness of the transmission chain.
上述技术方案中,连接件的材料的硬度小于传动链的硬度,则连接件的耐磨损能力弱于传动链,因此,传动链和连接件两者中,最先出现磨损断裂的是连接件,这样能够准确知道事故发生的位置,便于有针对性的采取安全防护措施。In the above technical solution, the hardness of the material of the connecting piece is less than that of the transmission chain, so the wear resistance of the connecting piece is weaker than that of the transmission chain. Therefore, among both the transmission chain and the connecting piece, the connecting piece is the first to wear and break. , so that the location of the accident can be accurately known, so that targeted safety protection measures can be taken.
在本申请第一方面的一些实施例中,在所述传动链与所述连接件接触的表面处设有耐磨层。In some embodiments of the first aspect of the application, a wear-resistant layer is provided at a surface where the transmission chain contacts the connecting piece.
上述技术方案中,耐磨层的设置能够增强传动链与连接件接触位置的耐磨性能,使得传动链不容易因磨损断裂,从而提高提升机的安全性能。In the above technical solution, the provision of the wear-resistant layer can enhance the wear-resistant performance of the contact position between the transmission chain and the connecting piece, making the transmission chain less likely to break due to wear and tear, thereby improving the safety performance of the elevator.
在本申请第一方面的一些实施例中,在所述传动链的表面设有防锈层,在所述连接件的至少一部分表面不设有防锈层;或者,在所述传动链的表面和所述连接件的表面均设有防锈层,其中在所述连接件的至少一部分表面的防锈层的厚度小于所述传动链的表面的防锈层的厚度。In some embodiments of the first aspect of the present application, an anti-rust layer is provided on the surface of the transmission chain, and there is no anti-rust layer on at least part of the surface of the connecting piece; or, an anti-rust layer is provided on the surface of the transmission chain. An anti-rust layer is provided on the surface of the connecting piece and the connecting piece, wherein the thickness of the anti-rust layer on at least a part of the surface of the connecting piece is smaller than the thickness of the anti-rust layer on the surface of the transmission chain.
上述技术方案中,在传动链的表面设置防锈层,能够提高传动链的抗腐蚀性能,从提高传动链的使用寿命,在连接件的至少一部分表面不设有防锈层,则连接件的抗腐蚀性能弱于传动链,则最先出现断裂的是连接件,这样能够准确知道事故发生的位置,便于有针对性的采取安全防护措施;若在传动链的表面和连接件的表面均设有防锈层,但在连接件的至少一部分表面的防锈层的厚度小于传动链的表面的防锈层的厚度,则连接件的抗腐蚀性能弱于传动链,则最先出现断裂的是连 接件,这样能够准确知道事故发生的位置,便于有针对性的采取安全防护措。In the above technical solution, an anti-rust layer is provided on the surface of the transmission chain, which can improve the corrosion resistance of the transmission chain, thus increasing the service life of the transmission chain. If there is no anti-rust layer on at least part of the surface of the connecting piece, the corrosion resistance of the connecting piece will be reduced. If the corrosion resistance is weaker than that of the transmission chain, the first thing to break is the connecting piece. In this way, the location of the accident can be accurately known, so that targeted safety protection measures can be taken; if the surface of the transmission chain and the surface of the connecting piece are both equipped with There is an anti-rust layer, but the thickness of the anti-rust layer on at least part of the surface of the connector is less than the thickness of the anti-rust layer on the surface of the transmission chain. If the corrosion resistance of the connector is weaker than that of the transmission chain, then the first one to break is even Connecting parts, so that the location of the accident can be accurately known, so that targeted safety protection measures can be taken.
在本申请第一方面的一些实施例中,所述提升机还包括安全索,所述安全索的两端分别与所述承载件和所述配重件连接,所述安全索被配置为在所述连接件断裂后承载所述配重件和所述承载件的重力。In some embodiments of the first aspect of the present application, the hoist further includes a safety rope, two ends of the safety rope are respectively connected to the bearing member and the counterweight, and the safety rope is configured to After the connecting member is broken, it bears the gravity of the counterweight member and the bearing member.
上述技术方案中,安全索能够在传动链断裂后承载配重件和承载件,降低因传动链断裂导致配重件和承载件在重力作用下快速下降进而导致安全事故发生的风险。In the above technical solution, the safety rope can carry the counterweight and the load-bearing part after the transmission chain breaks, reducing the risk of the counterweight and the load-bearing part falling rapidly under the action of gravity due to the breakage of the transmission chain, thereby causing a safety accident.
在本申请第一方面的一些实施例中,所述安全索沿着所述传动链设置,所述安全索穿设于所述传动链内。In some embodiments of the first aspect of the present application, the safety rope is arranged along the transmission chain, and the safety rope is passed through the transmission chain.
上述技术方案中,安全索沿着传动链设置,使得安全索的布置方式简单,降低因安全索而导致安全事故发生的风险。安全索穿设于传动链内,使得安全索和传动链集成在一起,使得安全索和传动链布置更加紧凑,减小提升机的体积。In the above technical solution, the safety rope is arranged along the transmission chain, which makes the arrangement of the safety rope simple and reduces the risk of safety accidents caused by the safety rope. The safety rope is installed in the transmission chain, so that the safety rope and the transmission chain are integrated together, making the arrangement of the safety rope and the transmission chain more compact and reducing the size of the hoist.
在本申请第一方面的一些实施例中,所述提升机还包括第一缓冲结构,所述第一缓冲结构设置于所述配重件处。In some embodiments of the first aspect of the present application, the elevator further includes a first buffer structure, and the first buffer structure is disposed at the counterweight.
上述技术方案中,第一缓冲件能够在配重件处起到缓冲作用,从而在配重件下落时对配重件和位于配重件下方的其他结构起到保护作用,降低发生安全事故的风险。In the above technical solution, the first buffer member can play a buffering role at the counterweight, thereby protecting the counterweight and other structures located below the counterweight when it falls, and reducing the risk of safety accidents. risk.
在本申请第一方面的一些实施例中,所述提升机还包括第一检测件,所述第一检测件用于获取表征所述传动链断裂的第一信号;所述驱动件响应于所述第一信号,以停止工作。In some embodiments of the first aspect of the application, the elevator further includes a first detection part, the first detection part is used to obtain a first signal indicating that the transmission chain is broken; the driving part responds to the Said first signal to stop working.
上述技术方案中,在传动链断裂时,第一检测件能够获取到这一信号,即第一信号,驱动件响应第一信号以停止工作,降低驱动件在传动链断裂的情况下持续工作而导致安全事故发生的风险。In the above technical solution, when the transmission chain breaks, the first detection part can obtain this signal, that is, the first signal, and the driving part responds to the first signal to stop working, reducing the cost of the driving part continuing to work when the transmission chain breaks. Risk of safety accidents.
在本申请第一方面的一些实施例中,所述第一检测件包括接收器和发射器,所述接收器和所述发射器间隔布置,所述传动链的至少部分位于所述接收器和所述发射器之间,所述接收器用于在所述传动链断裂后接收所述发射器发出的信号。In some embodiments of the first aspect of the application, the first detection component includes a receiver and a transmitter, the receiver and the transmitter are spaced apart, and at least part of the transmission chain is located between the receiver and the transmitter. Between the transmitters, the receiver is used to receive the signal sent by the transmitter after the transmission chain is broken.
上述技术方案中,传动链的至少部分位于接收器和发射器之间,在传动链断裂之前,传动链阻挡发射器发出的信号被接收器接收;若传动链断裂,则传动链不能阻挡发射器发出的信号被接收器接收,接收器接收到发射器发出的信号后,第一检测件获取到传动链断裂的第一信号,驱动件响应第一信号以停止工作,降低驱动件在传动链断裂的情况下持续工作而导致安全事故发生的风险。In the above technical solution, at least part of the transmission chain is located between the receiver and the transmitter. Before the transmission chain breaks, the transmission chain blocks the signal sent by the transmitter from being received by the receiver; if the transmission chain breaks, the transmission chain cannot block the transmitter. The emitted signal is received by the receiver. After the receiver receives the signal from the transmitter, the first detection part obtains the first signal that the transmission chain breaks. The driving part responds to the first signal to stop working and lower the driving part when the transmission chain breaks. Continuing to work under such conditions may lead to the risk of safety accidents.
在本申请第一方面的一些实施例中,所述驱动机构包括多个所述传动链,所述提升机包括多个所述第一检测件,所述第一检测件和所述传动链一一对应设置。In some embodiments of the first aspect of the application, the driving mechanism includes a plurality of the transmission chains, the elevator includes a plurality of the first detection parts, the first detection part and the transmission chain are one One corresponding setting.
上述技术方案中,第一检测件和传动链一一对应设置,则任意一个传动链断裂,该断裂的传动链对应的第一检测件均能获取第一信号,从而使得驱动件停止工作,进一步提高提升机的安全性能。In the above technical solution, the first detection part and the transmission chain are arranged in one-to-one correspondence. If any transmission chain breaks, the first detection part corresponding to the broken transmission chain can obtain the first signal, thereby causing the driving part to stop working, and further Improve the safety performance of the hoist.
在本申请第一方面的一些实施例中,所述提升机还包括第二检测件,所述第二检测件用于获取表征所述承载件的姿态的第二信号;所述驱动件响应于所述第二信号,以停止工作。In some embodiments of the first aspect of the present application, the elevator further includes a second detection part, the second detection part is used to obtain a second signal characterizing the attitude of the bearing part; the driving part responds to The second signal to stop working.
上述技术方案中,在提升机的承载件正常升降的过程中,承载件只有高度位置发生变化,第二检测件若是获取到表征承载件的姿态的第二信号,则说明提升机的至少部分结构出现了故障,驱动件停止工作,降低驱动件在提升机的某些机构故障的情况下持续工作而导致安全事故发生的风险。In the above technical solution, during the normal lifting and lowering process of the load-bearing member of the elevator, only the height position of the load-bearing member changes. If the second detection part obtains the second signal representing the posture of the load-bearing member, it indicates that at least part of the structure of the elevator When a fault occurs, the driving part stops working, which reduces the risk of safety accidents caused by the driving part continuing to work when certain mechanisms of the hoist fail.
在本申请第一方面的一些实施例中,所述提升机还包括至少一个侧封板,所述侧封板安装于所述机架,所述至少一个侧封板与所述机架共同形成升降通道,所述承载件配置为在所述升降通道内升降。In some embodiments of the first aspect of the present application, the elevator further includes at least one side sealing plate, the side sealing plate is installed on the frame, and the at least one side sealing plate and the frame jointly form a Lifting channel, the bearing member is configured to lift in the lifting channel.
上述技术方案中,侧封板和机架共同形成供承载件升降的升降通道,能够对操作人员和承 载件上的目标件均起到安全防护作用,提高提升机的安全性能。In the above technical solution, the side sealing plate and the frame jointly form a lifting channel for the lifting and lowering of the load-bearing parts, which can be used for operators and load-bearing parts. The target parts on the carrier all play a role in safety protection and improve the safety performance of the hoist.
在本申请第一方面的一些实施例中,所述机架具有出入料区和非出入料区,所述侧封板设置于非出入料区;所述提升机还包括第三检测件,所述第三检测件用于检测表征至少一个所述侧封板相对所述机架活动的第三信号;所述驱动件响应于所述第三信号,以停止工作。In some embodiments of the first aspect of the application, the frame has an entry and exit area and a non-entry and exit area, and the side sealing plate is provided in the non-entry and exit area; the elevator also includes a third detection piece, so The third detection component is used to detect a third signal indicating the movement of at least one side sealing plate relative to the frame; the driving component responds to the third signal to stop working.
上述技术方案中,侧封板位于非出入料区,则侧封板不能相对机架活动,若是侧封板相对机架活动,则存在非正常拆卸而引发安全问题的风险,第三检测件的设置能够在侧封板相对机架活动的情况下,使得驱动件停止工作,从而降低安全事故发生的风险。In the above technical solution, the side sealing plate is located in the non-inlet and outlet area, so the side sealing plate cannot move relative to the frame. If the side sealing plate moves relative to the frame, there is a risk of abnormal disassembly and safety problems. The third detection part The setting can cause the driving part to stop working when the side sealing plate moves relative to the frame, thereby reducing the risk of safety accidents.
第二方面,本申请实施例提供一种电池输送系统,包括第一方面任意实施例所述的提升机和供料装置,所述供料装置用于给所述承载件提供电池。In a second aspect, embodiments of the present application provide a battery transportation system, including the elevator and a feeding device described in any embodiment of the first aspect, and the feeding device is used to provide batteries to the carrier.
上述技术方案中,第一方面任意实施例提供的提升机均具有较高的安全性能,从而使得具备该提升机的电池输送系统具备较好的安全性能。In the above technical solution, the elevator provided by any embodiment of the first aspect has higher safety performance, so that the battery transportation system equipped with the elevator has better safety performance.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts.
图1为本申请一些实施例提供的提升机的正视图;Figure 1 is a front view of a hoist provided by some embodiments of the present application;
图2为本申请一些实施例提供的提升机右视图;Figure 2 is a right side view of the elevator provided by some embodiments of the present application;
图3为本申请一些实施例提供的提升机的后视图;Figure 3 is a rear view of the elevator provided by some embodiments of the present application;
图4为本申请一些实施例提供的提升机的俯视图;Figure 4 is a top view of the elevator provided by some embodiments of the present application;
图5为本申请一些实施例提实施例提供的驱动机构的结构示意图;Figure 5 is a schematic structural diagram of a driving mechanism provided by some embodiments of the present application;
图6为本申请一些实施例提供的连接件安装于承载件上的结构示意图;Figure 6 is a schematic structural diagram of a connecting piece installed on a bearing member according to some embodiments of the present application;
图7为本申请一些实施例提供的安全锁穿设于传动链的结构示意图;Figure 7 is a schematic structural diagram of a safety lock provided in some embodiments of the present application and installed in a transmission chain;
图8为图1中A处的放大图;Figure 8 is an enlarged view of point A in Figure 1;
图9为图3中B处的放大图;Figure 9 is an enlarged view of B in Figure 3;
图10为图6中C处的放大图;Figure 10 is an enlarged view of C in Figure 6;
图11为本申请一些实施例提供的安装有第二检测件的承载件的结构示意图;Figure 11 is a schematic structural diagram of a bearing member equipped with a second detection member provided by some embodiments of the present application;
图12为图11中D处的放大图。Figure 12 is an enlarged view of D in Figure 11.
图标:100-提升机;10-机架;20-承载件;30-驱动机构;31-驱动件;32-链轮;33-传动链;34-配重件;40-连接件;41-安装孔;50-安全索;60-第一缓冲结构;70-第一检测件;71-接收器;72-发射器;80-第二检测件;81-感应件;82-探测件;83-束缚件。Icon: 100-elevator; 10-frame; 20-carrying member; 30-driving mechanism; 31-driving member; 32-sprocket; 33-transmission chain; 34-counterweight; 40-connector; 41- Installation hole; 50-safety rope; 60-first buffer structure; 70-first detection part; 71-receiver; 72-transmitter; 80-second detection part; 81-sensing part; 82-detection part; 83 -Restraints.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments These are part of the embodiments of this application, but not all of them. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Accordingly, the following detailed description of the embodiments of the application provided in the appended drawings is not intended to limit the scope of the claimed application, but rather to represent selected embodiments of the application. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。 It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of this application can be combined with each other.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters represent similar items in the following figures, therefore, once an item is defined in one figure, it does not need further definition and explanation in subsequent figures.
在本申请实施例的描述中,需要说明的是,指示方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,或者是本领域技术人员惯常理解的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present application, it should be noted that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of this application is commonly placed when used, or the orientation or positional relationship of this application. The orientation or positional relationship commonly understood by those skilled in the art is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. In addition, the terms "first", "second", "third", etc. are only used to distinguish descriptions and shall not be understood as indicating or implying relative importance.
目前,从市场形势的发展来看,动力电池的应用越加广泛。动力电池不仅被应用于水力、火力、风力和太阳能电站等储能电源系统,而且还被广泛应用于电动自行车、电动摩托车、电动汽车等电动交通工具,以及军事装备和航空航天等多个领域。随着动力电池应用领域的不断扩大,其市场的需求量也在不断地扩增。At present, judging from the development of the market situation, the application of power batteries is becoming more and more extensive. Power batteries are not only used in energy storage power systems such as hydropower, thermal power, wind power and solar power stations, but are also widely used in electric vehicles such as electric bicycles, electric motorcycles and electric cars, as well as in many fields such as military equipment and aerospace. . As the application fields of power batteries continue to expand, their market demand is also constantly expanding.
随着电池需求量的增大,对电池的生产效率也提出了更高的要求,比如在电池输送环节,如有更高的输送效率,则有利于提高电池的生产效率。电池输送包括通过提升机输送电池,以将电池输送至不同的高度位置。通过提升机输送电池的过程中,不仅需要考虑输送效率,还应该考虑提升机的安全性能。相关技术中的提升机安全性能较低,在输送电池的过程中容易出现设备损坏、人员伤亡的安全事故。尤其是对一些采用链条式的驱动机构的提升机,传动链断裂是产生安全问题的原因之一,并且,传动链沿其长度方向各个部位的结构强度相同,提升机工作过程中并不确定是从传动链的哪个位置断裂,这种情况下的提升机具有更大的安全隐患,也为采取安全防护措施提供了难度。As the demand for batteries increases, higher requirements are put forward for battery production efficiency. For example, in the battery transportation link, if there is a higher transportation efficiency, it will help improve battery production efficiency. Battery transport involves transporting batteries via elevators to transport batteries to different height locations. In the process of transporting batteries through the elevator, not only the transportation efficiency needs to be considered, but also the safety performance of the elevator should be considered. The safety performance of elevators in related technologies is low, and safety accidents such as equipment damage and casualties are prone to occur during the transportation of batteries. Especially for some elevators that use chain-type drive mechanisms, the breakage of the transmission chain is one of the causes of safety problems. Moreover, the structural strength of each part of the transmission chain along its length is the same. It is not certain whether the elevator will be damaged during operation. Wherever the transmission chain breaks, the elevator in this case has greater safety risks and also makes it difficult to take safety protection measures.
基于上述考虑,为了缓解提升机安全性能差的问题,本申请实施例提供了一种提升机,提升机包括机架、承载件和驱动机构,驱动机构包括驱动件、链轮、传动链和配重件,承载件和配重件分别连接于传动链的两端,传动链绕过链轮并与链轮啮合,链轮连接于驱动件的输出端,驱动件用于驱动链轮转动,以使链轮带动承载件相对机架升降;其中,承载件和/或配重件通过连接件与传动链连接,连接件的强度小于传动链的强度。Based on the above considerations, in order to alleviate the problem of poor safety performance of the elevator, embodiments of the present application provide an elevator. The elevator includes a frame, a bearing member and a driving mechanism. The driving mechanism includes a driving member, a sprocket, a transmission chain and accessories. The heavy parts, load-bearing parts and counterweight parts are respectively connected to both ends of the transmission chain. The transmission chain bypasses the sprocket and meshes with the sprocket. The sprocket is connected to the output end of the driving part. The driving part is used to drive the sprocket to rotate. The sprocket drives the load-bearing part to rise and fall relative to the frame; the load-bearing part and/or the counterweight part are connected to the transmission chain through a connecting piece, and the strength of the connecting piece is smaller than the strength of the transmission chain.
连接件的强度小于传动链的强度,传动链和连接件两者中,最先出现断裂的是连接件,这样能够准确知道事故发生的位置,便于有针对性的采取安全防护措施。The strength of the connecting piece is less than that of the transmission chain. Among the transmission chain and the connecting piece, the connecting piece is the first to break. This way, the location of the accident can be accurately known and targeted safety protection measures can be taken.
此外,通过链条式的驱动机构驱动承载件升降,传动链具有较好的抗压性能、耐磨性能、耐高温性能,从而有利于提高提升机的承载件升降的稳定性和安全性能。In addition, the chain-type drive mechanism drives the load-bearing parts to lift and lower. The transmission chain has good pressure resistance, wear resistance, and high temperature resistance, which is beneficial to improving the stability and safety of the lifting of the load-bearing parts of the elevator.
传动链两端分别连接承载件和配重件,当驱动件驱动承载件上升的过程中,配重件下降能够为驱动件驱动链轮转动提供辅助力,有利于减小功耗,节约成本。The two ends of the transmission chain are connected to the load-bearing part and the counterweight part respectively. When the driving part drives the load-bearing part to rise, the counterweight part descends to provide auxiliary force for the driving part to drive the sprocket to rotate, which is beneficial to reducing power consumption and saving costs.
本申请实施例提供的提升机可以但不限用于电池生产、电池运输等领域。比如,本申请实施例提升机还可以用于汽车生产、轮船生产、航天器生产、玩具生产等领域。The hoist provided by the embodiment of the present application can be used in, but is not limited to, battery production, battery transportation and other fields. For example, the hoist according to the embodiment of the present application can also be used in automobile production, ship production, spacecraft production, toy production and other fields.
如图1-图5所示,本申请实施例提供一种提升机100,提升机100包括机架10、承载件20和驱动机构30;驱动机构30包括驱动件31、链轮32、传动链33和配重件34,承载件20和所述配重件34分别连接于传动链33的两端,传动链33绕过链轮32并与链轮32啮合,链轮32连接于驱动件31的输出端,驱动件31用于驱动链轮32转动,以使链轮32带动承载件20相对机架10升降;其中,承载件20和/或配重件34通过连接件40与传动链33连接,连接件40的强度小于传动链33的强度。As shown in Figures 1 to 5, the embodiment of the present application provides an elevator 100. The elevator 100 includes a frame 10, a bearing member 20, and a driving mechanism 30; the driving mechanism 30 includes a driving member 31, a sprocket 32, and a transmission chain. 33 and the counterweight 34, the load-bearing member 20 and the counterweight 34 are respectively connected to both ends of the transmission chain 33, the transmission chain 33 bypasses the sprocket 32 and meshes with the sprocket 32, the sprocket 32 is connected to the driving member 31 At the output end of Connection, the strength of the connecting piece 40 is smaller than the strength of the transmission chain 33 .
机架10是提升机100的骨架结构。机架10可以是多种结构形式,本申请对此并不作限定,比如,机架10可以是矩形的框架结构。The frame 10 is the skeleton structure of the hoist 100 . The rack 10 can be in various structural forms, which is not limited in this application. For example, the rack 10 can be a rectangular frame structure.
机架10可以设有与承载件20配合的导轨,导轨沿上下方向延伸。驱动机构30驱动承载件20沿导轨的延伸方向升降,能够确保承载件20沿上下方向升降,以提高承载件20升降的稳定性。The frame 10 may be provided with guide rails that cooperate with the bearing member 20, and the guide rails extend in the up and down direction. The driving mechanism 30 drives the bearing member 20 to rise and fall along the extension direction of the guide rail, which can ensure that the bearing member 20 rises and falls in the up and down direction, thereby improving the stability of the bearing member 20 in lifting.
承载件20用于承载待输送的目标件,承载件20升降能够将放置在承载件20上的目标件输送至不同的高度位置。承载件20可以是轿厢。根据提升机100运用的领域不同,目标件也可以 有所不同,比如提升机100用于电池生产和输送领域,则目标件可以是电池或者电池的各个部件结构。The carrier 20 is used to carry the object to be transported. The carrier 20 can be raised and lowered to transport the object placed on the carrier 20 to different height positions. The carrier 20 may be a car. Depending on the field of application of the elevator 100, the target parts can also be Differently, for example, if the elevator 100 is used in the field of battery production and transportation, the target part may be a battery or various component structures of the battery.
驱动件31可以是电机、马达等。驱动件31安装于机架10。在本实施例中部,驱动件31安装于机架10的上端。The driving member 31 may be a motor, a motor, or the like. The driving member 31 is installed on the frame 10 . In the middle of this embodiment, the driving member 31 is installed on the upper end of the frame 10 .
如图5所示,链轮32是一种带嵌齿式扣链齿的轮子。驱动件31能够驱动链轮32正转或者反转。链轮32的转动轴线方向可以垂直上下方向。传动链33绕设于链轮32且链轮32与传动链33啮合,传动链33的一部分位于链轮32沿其径向的一侧,传动链33的一部分位于链轮32沿其径向的另一侧。As shown in Figure 5, the sprocket 32 is a wheel with cog-type sprocket teeth. The driving member 31 can drive the sprocket 32 to rotate forward or reversely. The direction of the rotation axis of the sprocket 32 may be vertical up and down. The transmission chain 33 is wound around the sprocket 32 and the sprocket 32 is meshed with the transmission chain 33. A part of the transmission chain 33 is located on one side of the sprocket 32 along its radial direction, and a part of the transmission chain 33 is located on one side of the sprocket 32 along its radial direction. The other side.
配重件34为连接于传动链33的一端并具有较大重量的结构。The counterweight 34 is a structure connected to one end of the transmission chain 33 and has a relatively large weight.
驱动件31驱动链轮32正转的过程中,承载件20上升,且配重件34下降;驱动件31驱动链轮32翻转的过程中,承载件20下降,且配重件34上升。When the driving member 31 drives the sprocket 32 to rotate forward, the bearing member 20 rises and the counterweight 34 descends; when the driving member 31 drives the sprocket 32 to reverse, the bearing member 20 descends and the counterweight 34 rises.
可以是仅配重件34通过连接件40连接于传动链33的一端,传动链33的另一端与承载件20直接连接。也可以仅是承载件20通过连接件40连接于传动链33的一端,传动链33的另一端与配重件34直接连接。也可以是配重件34通过连接件40连接于传动链33的一端,且承载件20通过连接件40连接于传动链33的另一端。在本实施例中,请继续参见图5,承载件20通过连接件40连接于传动链33,传动链33的另一端直接连接于配重件34。It may be that only the counterweight 34 is connected to one end of the transmission chain 33 through the connecting member 40 , and the other end of the transmission chain 33 is directly connected to the bearing member 20 . It is also possible that only the bearing member 20 is connected to one end of the transmission chain 33 through the connecting member 40 , and the other end of the transmission chain 33 is directly connected to the counterweight 34 . It is also possible that the counterweight 34 is connected to one end of the transmission chain 33 through the connecting member 40 , and the bearing member 20 is connected to the other end of the transmission chain 33 through the connecting member 40 . In this embodiment, please continue to refer to FIG. 5 , the bearing member 20 is connected to the transmission chain 33 through the connecting member 40 , and the other end of the transmission chain 33 is directly connected to the counterweight 34 .
强度是指材料在外力作用下抵抗破坏的能力。强度越好,材料能够承受的外力越大,强度越弱,材料能够承受的外力越小。连接件40的强度小于传动链33的强度,则致使连接件40破坏的力小于致使传动链33破坏的力。Strength refers to the ability of a material to resist damage under the action of external forces. The better the strength, the greater the external force the material can withstand; the weaker the strength, the smaller the external force the material can withstand. If the strength of the connecting piece 40 is smaller than the strength of the transmission chain 33 , the force that causes the connecting piece 40 to break is smaller than the force that causes the transmission chain 33 to break.
因此,传动链33和连接件40两者中,最先出现断裂的是连接件40,这样能够准确知道事故发生的位置,便于有针对性的采取安全防护措施。在本申请中,通过链条式的驱动机构30驱动承载件20升降,传动链33具有较好的抗压性能、耐磨性能、耐高温性能,从而有利于提高提升机100的承载件20升降的稳定性和安全性能。传动链33两端分别连接承载件20和配重件34,当驱动件31驱动承载件20上升的过程中,配重件34下降能够为驱动件31驱动链轮32转动提供辅助力,有利于减小功耗,节约成本。Therefore, among the transmission chain 33 and the connecting piece 40, the connecting piece 40 is the first one to break, so that the location of the accident can be accurately known, so that targeted safety protection measures can be taken. In this application, the chain-type driving mechanism 30 is used to drive the load-bearing part 20 to lift. The transmission chain 33 has good pressure resistance, wear resistance, and high temperature resistance, which is beneficial to improving the lifting performance of the load-bearing part 20 of the hoist 100. Stability and safety performance. Both ends of the transmission chain 33 are respectively connected to the load-bearing member 20 and the counterweight 34. When the driving member 31 drives the load-carrying member 20 to rise, the counterweight 34 descends to provide auxiliary force for the driving member 31 to drive the sprocket 32 to rotate, which is beneficial to Reduce power consumption and save costs.
如图6所示,在一些是实施例中,连接件40为安全销,连接件40的材料硬度小于传动链33的硬度。As shown in FIG. 6 , in some embodiments, the connecting member 40 is a safety pin, and the material hardness of the connecting member 40 is smaller than the hardness of the transmission chain 33 .
在安全销可以为杆状结构。在承载件20通过连接件40连接于传动链33的一端,传动链33的另一端与配重件34直接连接的实施例中,安全销的一端与承载件20连接,安全销凸出承载件20的表面,安全销凸出承载件20的部分与传动链33连接。安全销凸出承载件20的表面的部分可以设有安装孔41,传动链33的链节可以穿设于安装孔41内,以实现传动链33与连接件40连接,比如位于传动链33的一端的一个链节穿设于安装孔41内。当然,传动链33也可以以其他方式实现与连接件40连接,比如焊接。The safety pin can be a rod-shaped structure. In an embodiment in which the bearing member 20 is connected to one end of the transmission chain 33 through the connecting member 40 and the other end of the transmission chain 33 is directly connected to the counterweight 34, one end of the safety pin is connected to the bearing member 20 and the safety pin protrudes from the bearing member. 20, the part of the safety pin protruding from the bearing member 20 is connected to the transmission chain 33. The portion of the safety pin protruding from the surface of the carrier 20 may be provided with a mounting hole 41 , and the links of the transmission chain 33 may be inserted into the mounting hole 41 to connect the transmission chain 33 to the connector 40 , such as at the A link at one end is inserted into the mounting hole 41 . Of course, the transmission chain 33 can also be connected to the connector 40 in other ways, such as welding.
硬度是指材料局部抵抗硬物压入其表面的能力,也是材料耐磨损能力的指标之一。材料硬度越大,则硬物越难以压入其表面,材料的耐磨损能力越强;材料硬度越削,则硬物越容易压入其表面,材料的耐磨损能力越弱。Hardness refers to the ability of a material to locally resist hard objects from being pressed into its surface. It is also one of the indicators of the material's wear resistance. The harder the material is, the harder it is for hard objects to press into its surface, and the material's wear resistance is stronger; the harder the material is, the easier it is for hard objects to press into its surface, and the material's wear resistance is weaker.
连接件40的材料的硬度小于传动链33的硬度,则连接件40的耐磨损能力弱于传动链33,因此,传动链33和连接件40两者中,最先出现磨损断裂的是连接件40,这样能够准确知道事故发生的位置,便于有针对性的采取安全防护措施。The hardness of the material of the connecting piece 40 is less than that of the transmission chain 33, so the wear resistance of the connecting piece 40 is weaker than that of the transmission chain 33. Therefore, among the transmission chain 33 and the connecting piece 40, the connection is the first to wear and break. Part 40, so that the location of the accident can be accurately known, so that targeted safety protection measures can be taken.
在一些实施例中,在传动链33与连接件40接触的表面处设有耐磨层。In some embodiments, a wear-resistant layer is provided at the surface where the drive chain 33 contacts the connector 40 .
耐磨层是设置在传动链33与连接件40接触的表面的耐磨性能较好的材料。耐磨层的材料的耐磨性能可以优于传动链33的耐磨性能。耐磨层的材质可以是纳米陶瓷材料、碳化钨合金材料、高分子陶瓷聚合物材料等。耐磨层可以以喷涂、通过粘接层粘接等方式设置在传动链33与连接件40接触的表面。 The wear-resistant layer is a material with good wear resistance provided on the contact surface of the transmission chain 33 and the connecting piece 40 . The wear resistance of the material of the wear-resistant layer may be better than that of the transmission chain 33 . The material of the wear-resistant layer can be nano-ceramic materials, tungsten carbide alloy materials, polymer ceramic polymer materials, etc. The wear-resistant layer can be provided on the contact surface of the transmission chain 33 and the connector 40 by spraying, bonding through an adhesive layer, or other methods.
耐磨层的设置能够增强传动链33与连接件40接触位置的耐磨性能,使得传动链33不容易因磨损断裂,从而提高提升机100的安全性能。The provision of the wear-resistant layer can enhance the wear-resistant performance of the contact position between the transmission chain 33 and the connecting piece 40, so that the transmission chain 33 is not easily broken due to wear, thereby improving the safety performance of the elevator 100.
在一些实施例中,在传动链33的表面设有防锈层,在连接件40的至少一部分表面不设有防锈层;或者,在传动链33的表面和连接件40的表面均设有防锈层,其中在连接件40的至少一部分表面的防锈层的厚度小于传动链33的表面的防锈层的厚度。In some embodiments, an anti-rust layer is provided on the surface of the transmission chain 33 and no anti-rust layer is provided on at least part of the surface of the connecting member 40; or, there is an anti-rust layer on both the surface of the transmission chain 33 and the surface of the connecting member 40. Anti-rust layer, wherein the thickness of the anti-rust layer on at least part of the surface of the connecting piece 40 is smaller than the thickness of the anti-rust layer on the surface of the transmission chain 33 .
防锈层可以减缓或者防止材料的表面氧化,以提高材料的抗腐蚀性能。防锈层的材料可以是防锈油、可剥性塑料等。防锈层可以以涂敷、电镀等方法设置在材料的表面。The anti-rust layer can slow down or prevent the surface oxidation of the material to improve the corrosion resistance of the material. The material of the anti-rust layer can be anti-rust oil, peelable plastic, etc. The anti-rust layer can be provided on the surface of the material by coating, electroplating and other methods.
在传动链33的表面设置防锈层,能够提高传动链33的抗腐蚀性能,从提高传动链33的使用寿命。在连接件40的至少一部分表面不设有防锈层,可以理解为,连接件40可以仅一部分表面不设置防锈层,另一部分表面设置防锈层,则连接件40的抗腐蚀性能弱于传动链33,则最先出现腐蚀断裂的是连接件40,这样能够准确知道事故发生的位置,便于有针对性的采取安全防护措施。Providing an anti-rust layer on the surface of the transmission chain 33 can improve the corrosion resistance of the transmission chain 33 and thereby increase the service life of the transmission chain 33 . At least a part of the surface of the connector 40 is not provided with an anti-rust layer. It can be understood that only a part of the surface of the connector 40 may not be provided with an anti-rust layer, and the other part may be provided with an anti-rust layer. In this case, the anti-corrosion performance of the connector 40 will be weaker than As for the transmission chain 33, the connector 40 is the first to suffer from corrosion and fracture, so that the location of the accident can be accurately known and targeted safety protection measures can be taken.
在传动链33的表面和连接件40的表面均设有防锈层的实施例中,在连接件40的至少一部分表面的防锈层的厚度小于传动链33的表面的防锈层的厚度,可以理解为,连接件40的全部防锈层的厚度均小于传动连接的防锈层的厚度,或者连接件40的一部分防锈层的厚度小于传动链33的防锈层的厚度,则连接件40的抗腐蚀性能弱于传动链33,则最先出现腐蚀断裂的是连接件40,这样能够准确知道事故发生的位置,便于有针对性的采取安全防护措。In an embodiment where both the surface of the transmission chain 33 and the surface of the connector 40 are provided with an anti-rust layer, the thickness of the anti-rust layer on at least part of the surface of the connector 40 is smaller than the thickness of the anti-rust layer on the surface of the transmission chain 33, It can be understood that if the thickness of all the anti-rust layers of the connecting piece 40 is less than the thickness of the anti-rust layer of the transmission connection, or the thickness of a part of the anti-rust layer of the connecting piece 40 is less than the thickness of the anti-rust layer of the transmission chain 33, then the thickness of the connecting piece The anti-corrosion performance of 40 is weaker than that of the transmission chain 33, so the connector 40 is the first to suffer from corrosion and fracture. In this way, the location of the accident can be accurately known, and safety protection measures can be taken in a targeted manner.
如图7所示,在一些实施例中,提升机100还包括安全索50,安全索50的两端分别与承载件20和配重件34连接,安全索50被配置为在连接件40断裂后承载配重件34和承载件20的重力。As shown in Figure 7, in some embodiments, the hoist 100 further includes a safety rope 50. Both ends of the safety rope 50 are connected to the load-bearing member 20 and the counterweight 34 respectively. The safety rope 50 is configured to break at the connection member 40. The weight of the counterweight 34 and the load bearing 20 is then carried.
安全索50可以是承重能力大于传动链33的承载能力。安全索50可以是钢丝绳、木质的绳等。The safety rope 50 may have a load-bearing capacity greater than that of the transmission chain 33 . The safety rope 50 can be a steel wire rope, a wooden rope, etc.
安全索50的一端连接于承载件20,安全索50的另一端连接于配重件34。在连接件40未断裂的情况下,传动链33承受承载件20和配重件34的重力并可以悬吊承载件20和配重件34,安全索50可以不受承载件20和配重件34的拉力。安全索50的长度可以大于传动链33的长度。若是连接件40断裂后,则传动链33不能再承载配重件34和承载件20,而是通过安全索50承载配重件34和承载件20的重力,安全索50能够悬吊配重件34和承载件20。One end of the safety cable 50 is connected to the bearing member 20 , and the other end of the safety cable 50 is connected to the counterweight 34 . When the connecting member 40 is not broken, the transmission chain 33 bears the gravity of the load-bearing member 20 and the counterweight 34 and can suspend the load-bearing member 20 and the counterweight 34. The safety rope 50 can be free from the load-bearing member 20 and the counterweight. 34 pull force. The length of the safety rope 50 may be greater than the length of the drive chain 33 . If the connecting member 40 is broken, the transmission chain 33 can no longer carry the counterweight 34 and the load-bearing member 20, but carries the gravity of the counterweight 34 and the load-bearing member 20 through the safety cable 50. The safety cable 50 can suspend the counterweight. 34 and bearing member 20.
安全索50能够在传动链33断裂后承载配重件34和承载件20,降低因传动链33断裂导致配重件34和承载件20在重力作用下快速下降进而导致安全事故发生的风险。The safety rope 50 can carry the counterweight 34 and the load-bearing member 20 after the transmission chain 33 breaks, thereby reducing the risk of the counterweight 34 and the load-bearing member 20 falling rapidly under the action of gravity due to the breakage of the transmission chain 33, thereby causing a safety accident.
安全索50的设置方式有多种,在一些实施例中,如图7所示,安全索50沿着传动链33设置,安全索50穿设于传动链33内。There are many ways to arrange the safety rope 50 . In some embodiments, as shown in FIG. 7 , the safety rope 50 is arranged along the transmission chain 33 , and the safety rope 50 is inserted into the transmission chain 33 .
安全索50的延伸路径与传动链33相同,且安全索50穿设于传动链33内,安全索50的长度可以大于传动链33的长度,在连接件40未断裂的情况下,传动链33承受承载件20和配重件34的重力并可以悬吊承载件20和配重件34,安全索50可以不受承载件20和配重件34的拉力,安全索50能够跟随传动链33一起运动,在连接件40断裂后,传动链33不再承受承载件20和配重件34以及不再吊承载件20和配重件34,安全索50承受承载件20和配重件34的重力,并可以悬吊承载件20和配重件34。The extension path of the safety rope 50 is the same as that of the transmission chain 33, and the safety rope 50 is inserted into the transmission chain 33. The length of the safety rope 50 can be greater than the length of the transmission chain 33. When the connector 40 is not broken, the transmission chain 33 It bears the gravity of the load-bearing part 20 and the counter-weight part 34 and can suspend the load-bearing part 20 and the counter-weight part 34. The safety rope 50 is not subject to the pulling force of the load-bearing part 20 and the counter-weight part 34. The safety rope 50 can follow the transmission chain 33. After the connecting piece 40 breaks, the transmission chain 33 no longer bears the load-bearing member 20 and the counterweight 34 and no longer lifts the load-bearing member 20 and the counterweight 34. The safety rope 50 bears the gravity of the load-bearing member 20 and the counterweight 34. , and can suspend the load-bearing part 20 and the counterweight part 34.
安全索50沿着传动链33设置,使得安全索50的布置方式简单,降低因安全索50而导致安全事故发生的风险。安全索50穿设于传动链33内,使得安全索50和传动链33集成在一起,使得安全索50和传动链33布置更加紧凑,减小提升机100的体积。The safety rope 50 is arranged along the transmission chain 33 , making the arrangement of the safety rope 50 simple and reducing the risk of safety accidents caused by the safety rope 50 . The safety rope 50 is inserted into the transmission chain 33 so that the safety rope 50 and the transmission chain 33 are integrated together, making the arrangement of the safety rope 50 and the transmission chain 33 more compact and reducing the volume of the hoist 100 .
在另一些实施例中,安全索50也可以沿与传动链33的延伸路径不同的路径延伸。In other embodiments, the safety rope 50 may also extend along a path different from that of the transmission chain 33 .
安全索50也可以是绕设于传动链33的外周,或者与传动链33没有连接关系。The safety rope 50 may also be wound around the outer periphery of the transmission chain 33 , or may have no connection relationship with the transmission chain 33 .
在一些实施例中,提升机100还包括第一缓冲结构60,第一缓冲结构60设置于配重件34处。 In some embodiments, the elevator 100 further includes a first buffer structure 60 disposed at the counterweight 34 .
第一缓冲结构60的形式有多种,比如,第一缓冲结构60可以是橡胶垫、弹簧、液压结构、气压结构等。There are many forms of the first buffer structure 60. For example, the first buffer structure 60 can be a rubber pad, a spring, a hydraulic structure, a pneumatic structure, etc.
第一缓冲结构60可以设置于配重件34的下方,配重件34下坠能够被第一缓冲结构60承接,第一缓冲结构60能够吸收配重件34下坠的能量,从而降低对配重件34的损伤以及降低对配重件34的下方的其他结构的损伤。The first buffer structure 60 can be disposed below the counterweight 34 . The first buffer structure 60 can absorb the fall of the counterweight 34 . The first buffer structure 60 can absorb the energy of the fall of the counterweight 34 , thereby reducing the impact on the counterweight. 34 and reduce damage to other structures below the counterweight 34 .
第一缓冲结构60也可以设置于配重件34,第一缓冲结构60能够跟随配重件34升降。图7中示出了第一缓冲结构60设置于配重件34的情况。The first buffer structure 60 can also be provided on the counterweight 34 , and the first buffer structure 60 can follow the counterweight 34 to rise and fall. FIG. 7 shows the case where the first buffer structure 60 is provided on the counterweight 34 .
第一缓冲件能够在配重件34处起到缓冲作用,从而在配重件34下落时对配重件34和位于配重件34下方的其他结构起到保护作用,降低发生安全事故的风险。The first buffer member can play a buffering role at the counterweight 34, thereby protecting the counterweight 34 and other structures located below the counterweight 34 when the counterweight 34 falls, thereby reducing the risk of safety accidents. .
在一些实施例中,提升机100还包括第二缓冲结构(图中未示出),第二缓冲结构设置于承载件20处。In some embodiments, the elevator 100 further includes a second buffer structure (not shown in the figure), and the second buffer structure is disposed at the bearing member 20 .
第二缓冲结构的形式可以参照第一缓冲结构60,比如,第二缓冲结构可以是橡胶垫、弹簧、液压结构、气压结构等。The form of the second buffer structure may refer to the first buffer structure 60. For example, the second buffer structure may be a rubber pad, a spring, a hydraulic structure, a pneumatic structure, etc.
第二缓冲结构可以设置于承载件20的下方,承载件20下坠能够被第二缓冲结构承接,第二缓冲结构能够吸收承载件20和放置在承载件20上的目标件的下坠的能量,从而降低对承载件20和目标件的损伤以及降低对承载件20的下方的其他结构的损伤。The second buffer structure can be disposed below the bearing member 20 , and the fall of the bearing member 20 can be absorbed by the second buffer structure. The second buffer structure can absorb the energy of the fall of the bearing member 20 and the target piece placed on the bearing member 20 , thereby Damage to the bearing member 20 and the target piece is reduced, as well as damage to other structures below the bearing member 20.
第二缓冲结构也可以设置于承载件20,第二缓冲结构能够跟随承载件20升降。The second buffer structure can also be provided on the bearing member 20 , and the second buffer structure can rise and fall following the bearing member 20 .
如图8、图9所示,在一些实施例中,提升机100还包括第一检测件70,第一检测件70用于获取表征传动链33断裂的第一信号;驱动件31响应于第一信号,以停止工作。As shown in Figures 8 and 9, in some embodiments, the elevator 100 also includes a first detection part 70. The first detection part 70 is used to obtain a first signal indicating that the transmission chain 33 is broken; the driving part 31 responds to the first A signal to stop working.
需要说明的是,传动链33断裂可以是传动链33本身因为外力作用而导致器本身断裂为多个部分,以使传动链33无法承载配重件34和承载件20的情况。第一检测件70可以检测到传动链33本身断裂,从而获取表征传动链33断裂的第一信号。It should be noted that the rupture of the transmission chain 33 may be caused by the transmission chain 33 itself breaking into multiple parts due to external force, so that the transmission chain 33 cannot carry the counterweight 34 and the load-bearing member 20 . The first detection component 70 can detect the breakage of the transmission chain 33 itself, thereby obtaining a first signal indicating the breakage of the transmission chain 33 .
传动链33断裂也可以是因为承载过大连接件40断裂而导致传动链33无法承载配重件34和承载件20的重力的情况。第一检测件70也可以是检测到连接件40断裂,从而获取表征传动链33断裂的第一信号。The transmission chain 33 may also be broken due to the fracture of the overloaded connecting member 40 , causing the transmission chain 33 to be unable to bear the gravity of the counterweight 34 and the bearing member 20 . The first detection component 70 may also detect the breakage of the connecting member 40 to obtain the first signal indicating the breakage of the transmission chain 33 .
传动链33断裂后驱动件31不能感知,驱动件31依然继续工作,则会出现驱动件31空转,既工作无效又消耗了能源和占用了生产时间,甚至可能因链轮32的转动导致断裂后的传动链33缠死于链轮32最终可能导致驱动件31过载烧毁。After the transmission chain 33 is broken, the driving part 31 cannot sense it. If the driving part 31 continues to work, the driving part 31 will idle, which is ineffective and consumes energy and production time. It may even cause the sprocket 32 to rotate due to the breakage. The transmission chain 33 is entangled in the sprocket 32 and may eventually cause the driving member 31 to be overloaded and burned out.
第一检测件70能够在传动链33断裂后检测到表征传动链33断裂的第一信号,控制系统根据该第一信号,向驱动件31发送停机指令,则驱动件31停止工作。The first detection part 70 can detect the first signal indicating the breakage of the transmission chain 33 after the transmission chain 33 is broken. The control system sends a stop command to the driving part 31 according to the first signal, and the driving part 31 stops working.
在传动链33断裂时,第一检测件70能够获取到这一信号,即第一信号,驱动件31响应第一信号以停止工作,降低驱动件31在传动链33断裂的情况下持续工作而导致安全事故发生的风险。When the transmission chain 33 is broken, the first detection part 70 can obtain this signal, that is, the first signal. The driving part 31 responds to the first signal to stop working, and the driving part 31 is reduced to continue working when the transmission chain 33 is broken. Risk of safety accidents.
第一检测件70的结构形式有多种,比如第一检测件70可以是触碰式传感器,第一检测件70也可以是光电传感器。在一些实施例中,第一检测件70包括接收器71和发射器72,接收器71和发射器72间隔布置,传动链33的至少部分位于接收器71和发射器72之间,接收器71用于在传动链33断裂后接收发射器72发出的信号。The first detection component 70 may have various structural forms. For example, the first detection component 70 may be a touch sensor, or the first detection component 70 may be a photoelectric sensor. In some embodiments, the first detection component 70 includes a receiver 71 and a transmitter 72 , the receiver 71 and the transmitter 72 are spaced apart, and at least part of the transmission chain 33 is located between the receiver 71 and the transmitter 72 , the receiver 71 It is used to receive the signal sent by the transmitter 72 after the transmission chain 33 is broken.
发射器72发射的信号可以是光信号。接收器71能够接收发射器72发出的信号,并反馈给控制系统。传动链33位于发射器72和接收器71之间的部分能够阻挡发射器72发出的信号传输至接收器71,换句话说,传动链33位于接收器71和发射器72之间的部分阻挡接收器71接收发射器72发出的信号。当传动链33断裂后,传动链33可能下坠,从而使得传动链33脱离接收器71和发射器72之间,失去对发射器72发出的信号的阻挡作用,接收器71接收到发射器72发出的信号,从而使得第一检测件70获取到表征传动链33断裂的第一信号。控制系统根据第一信号向驱动 件31发出停机指令,从而使驱动件31停止工作。The signal emitted by the transmitter 72 may be an optical signal. The receiver 71 can receive the signal sent by the transmitter 72 and feed it back to the control system. The part of the transmission chain 33 between the transmitter 72 and the receiver 71 can block the signal from the transmitter 72 from being transmitted to the receiver 71. In other words, the part of the transmission chain 33 between the receiver 71 and the transmitter 72 blocks reception. The transmitter 71 receives the signal from the transmitter 72. When the transmission chain 33 is broken, the transmission chain 33 may fall, causing the transmission chain 33 to be separated from the receiver 71 and the transmitter 72 and lose its blocking effect on the signal sent by the transmitter 72. The receiver 71 receives the signal sent by the transmitter 72. signal, so that the first detecting component 70 obtains the first signal indicating that the transmission chain 33 is broken. The control system sends a signal to the driver according to the first signal The component 31 issues a stop command, thereby causing the driving component 31 to stop working.
传动链33的至少部分位于接收器71和发射器72之间,在传动链33断裂之前,传动链33阻挡发射器72发出的信号被接收器71接收;若传动链33断裂,则传动链33不能阻挡发射器72发出的信号被接收器71接收,接收器71接收到发射器72发出的信号后,第一检测件70获取到传动链33断裂的第一信号,驱动件31响应第一信号以停止工作,降低驱动件31在传动链33断裂的情况下持续工作而导致安全事故发生的风险。At least part of the transmission chain 33 is located between the receiver 71 and the transmitter 72. Before the transmission chain 33 breaks, the transmission chain 33 blocks the signal sent by the transmitter 72 from being received by the receiver 71; if the transmission chain 33 breaks, the transmission chain 33 It cannot prevent the signal from the transmitter 72 from being received by the receiver 71. After the receiver 71 receives the signal from the transmitter 72, the first detection part 70 obtains the first signal that the transmission chain 33 is broken, and the driving part 31 responds to the first signal. To stop working, the risk of safety accidents caused by the driving member 31 continuing to work when the transmission chain 33 is broken is reduced.
请继续参见图8、图9,在一些实施例中,驱动机构30包括多个传动链33,提升机100包括多个第一检测件70,第一检测件70和传动链33一一对应设置。Please continue to refer to Figures 8 and 9. In some embodiments, the driving mechanism 30 includes a plurality of transmission chains 33, and the elevator 100 includes a plurality of first detection parts 70. The first detection parts 70 and the transmission chains 33 are arranged in one-to-one correspondence. .
多个包括两个及两个以上。Multiple includes two or more.
在一些实施例中,每个传动链33的两端均分别连接承载件20和配重件34,每个传动链33通过一个连接件40与承载件20连接和/或每个传动链33通过一个连接件40与配重件34连接。当然,也可以是部分传动链33通过一个连接件40与承载件20连接和/或通过一个连接件40与配重件34连接,另一部分传动链33与配重件34和承载件20直接连接。多个传动链33共同承载配重件34、承载件20以及放置在承载件20上的目标件的重力,能够减轻每个传动链33的承载压力,从而延长传动链33的使用寿命和降低传动链33断裂引发安全问题的风险。In some embodiments, both ends of each transmission chain 33 are connected to the bearing member 20 and the counterweight 34 respectively, and each transmission chain 33 is connected to the bearing member 20 through a connecting member 40 and/or each transmission chain 33 passes through A connecting piece 40 is connected to the counterweight 34 . Of course, it is also possible that part of the transmission chain 33 is connected to the load-bearing member 20 through a connecting member 40 and/or connected to the counterweight 34 through a connecting member 40 , and the other part of the transmission chain 33 is directly connected to the counterweight 34 and the load-bearing member 20 . Multiple transmission chains 33 jointly carry the weight of the counterweight 34 , the load-bearing member 20 and the target piece placed on the load-bearing member 20 , which can reduce the load-bearing pressure of each transmission chain 33 , thereby extending the service life of the transmission chain 33 and reducing the transmission cost. The risk of safety issues caused by chain 33 breakage.
在提升机100包括安全索50的实施例中,安全索50的数量可以是多个,安全索50与传动链33一一对应设置。In the embodiment in which the hoist 100 includes the safety rope 50 , the number of the safety ropes 50 may be multiple, and the safety ropes 50 and the transmission chain 33 are arranged in one-to-one correspondence.
驱动件31和链轮32也可以为多个,驱动件31与传动链33一一对应设置,链轮32和驱动件31一一对应设置。多个驱动件31、多个链轮32和多个传动链33共同驱动承载件20升降,则每个驱动件31的负载较小,延长驱动件31的使用寿命,也可以理解为多个驱动机构30共同驱动承载件20升降。There may also be multiple driving parts 31 and sprockets 32 . The driving parts 31 and the transmission chain 33 are arranged in one-to-one correspondence, and the sprockets 32 and the driving parts 31 are arranged in one-to-one correspondence. Multiple driving members 31 , multiple sprockets 32 and multiple transmission chains 33 jointly drive the bearing member 20 up and down, so the load of each driving member 31 is smaller, which prolongs the service life of the driving member 31 . It can also be understood as multiple drives. The mechanisms 30 jointly drive the bearing member 20 to rise and fall.
若是部分传动链33断裂,只有部分的传动链33对应的驱动件31承受承载件20的全部重力,容易导致这一部分的驱动件31负荷过大,驱动件31负重工作,容易导致驱动件31憋死,过流跳闸,甚至过热烧毁,若是在第一检测件70获取到第一信号后,控制系统控制驱动件31停止工作,也能起到保护驱动件31的作用。If part of the transmission chain 33 is broken, only the driving part 31 corresponding to part of the transmission chain 33 can bear all the gravity of the load-bearing part 20 , which may cause the driving part 31 of this part to be overloaded. If the control system controls the driving part 31 to stop working after the first detection part 70 obtains the first signal, it can also protect the driving part 31 .
第一检测件70用于获取表征对应的传动链33断裂的第一信号,控制系统能根据任意第一检测件70获取到的第一信号向驱动件31发出停机指令,以使驱动件31停止工作。The first detection part 70 is used to obtain the first signal indicating that the corresponding transmission chain 33 is broken. The control system can issue a stop command to the driving part 31 according to the first signal obtained by any first detection part 70 to stop the driving part 31 Work.
第一检测件70和传动链33一一对应设置,则任意一个传动链33断裂,该断裂的传动链33对应的第一检测件70均能获取第一信号,从而使得驱动件31停止工作,进一步提高提升机100的安全性能。The first detection part 70 and the transmission chain 33 are arranged in one-to-one correspondence. If any transmission chain 33 breaks, the first detection part 70 corresponding to the broken transmission chain 33 can obtain the first signal, thereby causing the driving part 31 to stop working. The safety performance of the hoist 100 is further improved.
当然,在另一些实施例中,传动链33的数量也可以是一个。Of course, in other embodiments, the number of the transmission chain 33 may also be one.
如图6、图10、图11、图12所示,在一些实施例中,提升机100还包括第二检测件80,第二检测件80用于获取表征承载件20的姿态的第二信号;驱动件31响应于第二信号,以停止工作。As shown in Figures 6, 10, 11, and 12, in some embodiments, the elevator 100 further includes a second detection component 80. The second detection component 80 is used to obtain a second signal characterizing the posture of the bearing component 20. ; The driving member 31 responds to the second signal to stop working.
承载件20的姿态包括但不限于承载件20是否倾斜、承载件20是否晃动、承载件20扭曲。不同的姿态可以选择不同的第二检测件80。比如,在驱动机构30包括多个传动链33的实施例中,若是部分传动链33断裂,则承载件20可能出现倾斜,则第二信号表征承载件20倾斜,第二检测件80可以为能够感知到承载件20这种倾斜的检测件。如图10、图12所示,第二检测件80包括感应件81和探测件82,感应件81和探测件82间隔安装于承载件20,在承载件20姿态正常的情况下,探测件82和感应件81之间距离使得探测件82能够始终感应到感应件81,若是承载件20的姿态异常,可能使得探测件82和感应件81之间的距离发生变化,使得感应件81和探测件82之间的距离太近或者太远,则探测件82不能感应到感应件81,则第二检测件80获取到第二信号。控制系统根据第二信号向驱动件31发出停止工作的指令,以使驱动件31停止工作。实施例性的,在驱动机构30包括多个传动链33的实施例中,部分若是部分传动链33断裂,断裂的传动链33内的安全索50承受承载件20和配重件34的重力,则安全索50和为断裂的传动链33共同承载承载件 20和配重件34,则承载件20在传动链33断裂的瞬间会承受较大的拉扯力,由于安全索50的长度大于传动链33的长度,这种拉扯力可能使得承载件20发生扭曲,从而使得探测件82和感应件81之间的距离发生改变。第二检测件80还可以包括束缚件83,束缚件83连接探测件82和感应件81,以使探测件82和感应件81之间的距离更加稳定,需要克服束缚件83的束缚力才能使感应件81和探测件82之间的距离改变。束缚件83可以是弹簧、绳索等。The posture of the carrier 20 includes but is not limited to whether the carrier 20 is tilted, whether the carrier 20 is rocking, and whether the carrier 20 is twisted. Different second detection parts 80 can be selected for different postures. For example, in an embodiment in which the driving mechanism 30 includes multiple transmission chains 33, if part of the transmission chains 33 is broken, the carrier 20 may tilt, and the second signal indicates that the carrier 20 is tilted, and the second detection component 80 may be able to A detection member that senses the inclination of the carrier member 20 . As shown in Figures 10 and 12, the second detection component 80 includes a sensing component 81 and a detecting component 82. The sensing component 81 and the detecting component 82 are installed at intervals on the carrier 20. When the posture of the carrier 20 is normal, the detector 82 The distance between the detection part 82 and the sensing part 81 enables the detection part 82 to always sense the sensing part 81. If the posture of the bearing part 20 is abnormal, the distance between the detection part 82 and the sensing part 81 may change, causing the sensing part 81 and the detection part to If the distance between 82 is too close or too far, the detection element 82 cannot sense the sensing element 81 , and the second detection element 80 acquires the second signal. The control system sends a stop command to the driving member 31 according to the second signal, so that the driving member 31 stops working. For example, in an embodiment in which the driving mechanism 30 includes multiple transmission chains 33, if part of the transmission chain 33 is broken, the safety rope 50 in the broken transmission chain 33 bears the gravity of the bearing member 20 and the counterweight 34, Then the safety rope 50 and the broken transmission chain 33 jointly carry the load-bearing member. 20 and the counterweight 34, the load-bearing member 20 will bear a greater pulling force at the moment the transmission chain 33 breaks. Since the length of the safety rope 50 is greater than the length of the transmission chain 33, this pulling force may cause the load-bearing member 20 to twist. , thereby causing the distance between the detection component 82 and the sensing component 81 to change. The second detection part 80 may also include a binding part 83. The binding part 83 connects the detection part 82 and the sensing part 81 to make the distance between the detection part 82 and the sensing part 81 more stable. It is necessary to overcome the binding force of the binding part 83 to make the distance between the detection part 82 and the sensing part 81 more stable. The distance between the sensing part 81 and the detecting part 82 changes. The restraint 83 may be a spring, a rope, or the like.
在提升机100的承载件20正常升降的过程中,承载件20只有高度位置发生变化,第二检测件80若是获取到表征承载件20的姿态的第二信号,则说明提升机100的至少部分结构出现了故障,驱动件31停止工作,降低驱动件31在提升机100的某些机构故障的情况下持续工作而导致安全事故发生的风险。During the normal lifting process of the load-bearing member 20 of the elevator 100, only the height position of the load-bearing member 20 changes. If the second detection member 80 acquires the second signal representing the attitude of the load-bearing member 20, it means that at least part of the elevator 100 If a structural failure occurs, the driving part 31 stops working, thereby reducing the risk of safety accidents caused by the driving part 31 continuing to work when some mechanisms of the hoist 100 fail.
在一些实施例中,提升机100还包括至少一个侧封板(图中未示出),侧封板安装于机架10,至少一个侧封板与机架10共同形成升降通道,承载件20配置为升降通道内升降。In some embodiments, the elevator 100 further includes at least one side sealing plate (not shown in the figure). The side sealing plate is installed on the frame 10 . The at least one side sealing plate and the frame 10 jointly form a lifting channel. The load bearing member 20 Configured for lifting in the lifting channel.
侧封板固定于机架10。侧封板形成升降通道的壁,能够使得承载件20在一个相对封闭的空间内升降。The side sealing plates are fixed to the frame 10 . The side sealing plates form the walls of the lifting channel, enabling the carrying member 20 to be lifted and lowered in a relatively closed space.
侧封板和机架10共同形成供承载件20升降的升降通道,能够对操作人员和承载件20上的目标件均起到安全防护作用,提高提升机100的安全性能。The side sealing plate and the frame 10 jointly form a lifting channel for the lifting and lowering of the bearing 20, which can provide safety protection for both the operator and the target parts on the bearing 20, and improve the safety performance of the hoist 100.
在一些实施例中,机架10具有出入料区和非出入料区,侧封板设置于非出入料区;提升机100还包括第三检测件(图中未示出),第三检测件用于检测表征至少一个侧封板相对机架10活动的第三信号;驱动件31响应于第三信号,以停止工作。In some embodiments, the frame 10 has an entry and exit area and a non-entry and exit area, and the side sealing plate is provided in the non-entry and exit area; the elevator 100 also includes a third detection part (not shown in the figure), and the third detection part Used to detect a third signal indicating the movement of at least one side sealing plate relative to the frame 10; the driving member 31 responds to the third signal to stop working.
出入料区为目标件进出升降通道的位置。可以通过出入料区将目标件放置于承载件20(上料)和使目标件从承载件20上脱离并离开升降通道(下料)。出入料区可以形成开口,开口可以是一个也可以是多个。目标件也可以从不同开口进入升降通道和移出升降通道。当然,在开口为多个的实施例中,目标件可以从不同的开口进入升降通道和移出升降通道,比如,出入料区形成相对的两个开口,一个开口用于供目标件进入升降通道,另一个开口供目标件移出升降通道。The entry and exit area is the location where the target parts enter and exit the lifting channel. The target piece can be placed on the carrier 20 (loading) and the target piece can be detached from the carrier 20 and leave the lifting channel (unloading) through the loading and unloading area. The inlet and outlet area can form an opening, and there can be one or more openings. Target pieces can also enter and exit the lift tunnel from different openings. Of course, in an embodiment with multiple openings, the target piece can enter and move out of the lifting channel from different openings. For example, the inlet and outlet area forms two opposite openings, and one opening is used for the target piece to enter the lifting channel. Another opening allows the target to be moved out of the lift channel.
在一些实施例中,可以在出入料区设置开关壁,开关壁可活动地安装于机架10。开关壁相对机架10活动可以打开或者关闭开口,便于目标件进入或者移出升降通道。其中,开关壁可以相对机架10转动或者直线移动。In some embodiments, a switch wall may be provided in the loading and unloading area, and the switch wall may be movably mounted on the frame 10 . The switch wall moves relative to the frame 10 to open or close the opening, making it easier for target parts to enter or move out of the lifting channel. The switch wall can rotate or move linearly relative to the frame 10 .
非出料区为机架10的除开出入料区的其他区域。侧封板安装于非出入料区。由于目标件不从非出入料区进出升降通道,且对升降通道内的结构进行维修也可以通过出入料区进行。因此,侧封板不需要拆卸的状态,若是通过拆卸侧封板进入升降通道,则属于非正常拆卸,则可能造成安全事故。The non-discharging area is other areas of the frame 10 except the discharging and discharging areas. The side sealing plate is installed in the non-inlet and outlet area. Since the target parts do not enter and exit the lifting channel from the non-entry/exit area, and the maintenance of the structure in the lifting channel can also be carried out through the access/exit area. Therefore, the side sealing plate does not need to be disassembled. If the side sealing plate is disassembled to enter the lifting channel, it is an abnormal disassembly and may cause a safety accident.
在第三检测件获取到侧封板相对机架10活动的第三信号时,若驱动机构30处于待机禁止状态,则控制系统根据第三信号向驱动件31发送禁止工作的指令,降低在侧封板被拆卸后,驱动机构30才工作而导致安全事故的发生的风险。比如工作人员拆卸侧封板后并从拆卸侧封板的位置进入升降通道,若驱动机构30无法感知有工作人员拆卸侧封板后进入升降通道,而开始工作,容易使工作人员发生危险。When the third detection component obtains the third signal indicating that the side sealing plate moves relative to the frame 10, if the driving mechanism 30 is in the standby disabled state, the control system sends a work prohibition instruction to the driving component 31 based on the third signal, and the side sealing plate is lowered. The driving mechanism 30 can only work after the sealing plate is disassembled, which may lead to the risk of safety accidents. For example, if a worker disassembles the side sealing plate and enters the lifting channel from the position where the side sealing plate is removed, if the driving mechanism 30 cannot sense that a worker enters the lifting channel after disassembling the side sealing plate and starts working, the worker may be in danger.
在第三检测件获取到侧封板相对机架10活动的第三信号时,若驱动机构30处于工作状态,即驱动承载件20升降,则控制系统根据第三信号向驱动件31发送停止工作的指令,以使驱动件31停止工作,降低在侧封板被拆卸后,驱动机构30继续工作而导致安全事故的发生的风险。比如工作人员拆卸侧封板后并从拆卸侧封板的位置进入升降通道,若驱动机构30无法感知有工作人员拆卸侧封板后进入升降通道,而继续工作,容易使工作人员发生危险。When the third detection part obtains the third signal indicating that the side sealing plate moves relative to the frame 10, if the driving mechanism 30 is in the working state, that is, driving the carrier 20 to rise and fall, the control system sends a message to the driving part 31 to stop working according to the third signal. instruction to stop the driving member 31 from working, thereby reducing the risk of safety accidents caused by the driving mechanism 30 continuing to work after the side sealing plate is removed. For example, if a worker disassembles the side sealing plate and enters the lifting channel from the position where the side sealing plate was removed, if the driving mechanism 30 cannot sense that a worker enters the lifting channel after disassembling the side sealing plate and continues to work, the worker may be in danger.
在控制系统向驱动件31发送禁止工作或者停止工作的情况下,控制系统也可以工作人员发出相关警示信息和警示声音,比如蜂鸣声、警报声等。When the control system sends a prohibition or stop operation to the driving part 31, the control system can also send relevant warning information and warning sounds to the staff, such as buzzers, alarms, etc.
侧封板位于非出入料区,则侧封板不能相对机架10活动,若是侧封板相对机架10活动,则存在非正常拆卸而引发安全问题的风险,第三检测件的设置能够在侧封板相对机架10活动的情况下,使得驱动件31停止工作,从而降低安全事故发生的风险。 If the side sealing plate is located in the non-inlet and outlet area, the side sealing plate cannot move relative to the frame 10. If the side sealing plate moves relative to the frame 10, there is a risk of abnormal disassembly and safety problems. The third detection piece can be set in When the side sealing plate moves relative to the frame 10, the driving member 31 stops working, thereby reducing the risk of safety accidents.
第三检测件的结构形式有多种,比如,第三检测件可以光电传感器、触碰式传感器等。示例性地,第三检测件为触碰式传感器,第三检测件包括安装座、第一触发部、弹簧和第二触发部,安装座安装于机架10,第一触发部安装于安装座,第二触发部通过弹簧连接于安装座,在侧封板安装于机架10的情况下,侧封板与第二触发部接触,侧封板使得第二触发部压缩弹簧后与第一触发部接触。第一触发部和第二触发部接触则说明侧封板安装于机架10。若是第一触发部和第二触发部分离,说明侧封板相对机架10活动或者从机架10被拆下,第三检测件获取到第三信号,控制系统根据第三信号向驱动件31发送禁止工作指令或者停止工作指令。There are many structural forms of the third detection component. For example, the third detection component can be a photoelectric sensor, a touch sensor, etc. Illustratively, the third detection component is a touch sensor. The third detection component includes a mounting base, a first triggering part, a spring, and a second triggering part. The mounting base is installed on the frame 10 , and the first triggering part is installed on the mounting base. , the second triggering part is connected to the mounting base through a spring. When the side sealing plate is installed on the frame 10, the side sealing plate contacts the second triggering part, and the side sealing plate causes the second triggering part to compress the spring and then contact the first triggering part. external contact. If the first trigger part and the second trigger part contact, it means that the side sealing plate is installed on the frame 10 . If the first trigger part and the second trigger part are separated, it means that the side sealing plate moves relative to the frame 10 or is removed from the frame 10. The third detection part obtains the third signal, and the control system sends a signal to the driving part 31 according to the third signal. Send a work prohibition order or a stop work order.
第一检测件70、第二检测件80和第三检测件中的任意一者获取到相关信号,无论驱动件31机处于何种状态,控制系统均发出驱动件31停止运行指令并同时输出报警信息提示并配有警示蜂鸣提醒。并检查和排查提升机100的故障。If any one of the first detection part 70 , the second detection part 80 and the third detection part obtains the relevant signal, no matter what state the driving part 31 is in, the control system will issue a stop command for the driving part 31 and output an alarm at the same time. Information prompts and warning beeps. And check and troubleshoot the fault of the hoist 100.
此外,正常提升机100运行情况下,驱动件31实际负载率都会在最大负载率以内的一定范围内波动,如果监测到负载率突变并且维持2s以上的波动值,那么,可以推测外部负载发生异常,应该停止驱动件31运行,可以停止驱动件31运行并提升机100故障检查和排查作业。In addition, under normal operating conditions of the hoist 100, the actual load rate of the driving part 31 will fluctuate within a certain range within the maximum load rate. If a sudden change in the load rate is detected and the fluctuation value is maintained for more than 2 seconds, it can be inferred that an abnormality has occurred in the external load. , the operation of the driving part 31 should be stopped, and the operation of the driving part 31 can be stopped and the fault inspection and troubleshooting work of the hoist 100 can be carried out.
正常提升机100运行情况下,当前承载件20到达目标高度有预设时间监测,与驱动件31运行同步开启并独立运行,当带有目标建的承载件从当前高度位置运行至目高度位置完成所有动作流程的所用时长超出预设时间时,可以推测要么目标高度位置错误,要么外界负载有异常情况发生,可以停止驱动件31运行并提升机100故障检查和排查作业。Under normal operation of the hoist 100, there is a preset time monitoring of the current load-bearing part 20 reaching the target height, and it is started synchronously with the operation of the driving part 31 and runs independently. When the load-bearing part with the target height moves from the current height position to the target height position, it is completed. When the duration of all action processes exceeds the preset time, it can be inferred that either the target height position is wrong, or an abnormality occurs in the external load, the operation of the driving part 31 can be stopped and the fault inspection and troubleshooting work of the hoist 100 can be carried out.
本申请实施例还提供一种电池输送系统,电池输送系统包括供料装置和上述任意实施提供的提升机100;供料装置用于给承载件20提供电池。The embodiment of the present application also provides a battery transportation system. The battery transportation system includes a feeding device and the elevator 100 provided in any of the above implementations; the feeding device is used to provide batteries to the carrier 20 .
上述任意实施例提供的提升机100均具有较高的安全性能,从而使得具备该提升机100的电池输送系统具备较好的安全性能。The elevator 100 provided in any of the above embodiments has high safety performance, so that the battery transportation system equipped with the elevator 100 has good safety performance.
本申请实施例提供一种提升机100,提升机100包括机架10、承载件20、驱动机构30、安全索50、第一缓冲结构60、多个第一检测件70、第二检测件80、侧封板和第三检测件。The embodiment of the present application provides a hoist 100. The hoist 100 includes a frame 10, a bearing 20, a driving mechanism 30, a safety rope 50, a first buffer structure 60, a plurality of first detection parts 70, and a second detection part 80. , side sealing plate and third detection piece.
驱动机构30包括驱动件31、链轮32、多个传动链33和配重件34,传动链33绕过链轮32并与链轮32啮合,链轮32连接于驱动件31的输出端,承载件20通过连接件40连接与传动链33的一端,配重件34连接于传动链33的另一端。连接件40的强度小于传动链33的强度。驱动件31用于驱动链轮32转动,以使链轮32带动承载件20相对机架10升降。安全索50沿着所传动链33设置并穿设于传动链33内。安全索50的两端分别连接承载件20和配重件34。在连接件40断裂后安全锁承载配重件34和承载件20的重力。配重件34的下方设有第一缓冲结构60。第一检测件70一一对应设置,第一检测件70用于获取表征对应传动链33断裂的第一信号,驱动件31可以响应于第一信号,以停止工作。第二检测件80用于获取表征承载件20的姿态的第二信号,驱动件31可以响应于第二信号,以停止工作。侧封板安装于机架10的非出入料区,侧封板与机架10共同限定出供承载件20升降的升降通道。第三检测件用于检测表征至少一个侧封板相对机架10活动的第三信号,驱动件31可以响应于所述第三信号,以停止工作,从而从多个方面降低提升机100发生安全事故的可能,提高提升机100整体的安全性能。The driving mechanism 30 includes a driving member 31, a sprocket 32, a plurality of transmission chains 33 and a counterweight 34. The transmission chain 33 bypasses the sprocket 32 and meshes with the sprocket 32. The sprocket 32 is connected to the output end of the driving member 31. The bearing member 20 is connected to one end of the transmission chain 33 through the connecting member 40 , and the counterweight 34 is connected to the other end of the transmission chain 33 . The strength of the connecting piece 40 is smaller than the strength of the transmission chain 33 . The driving member 31 is used to drive the sprocket 32 to rotate, so that the sprocket 32 drives the bearing member 20 to rise and fall relative to the frame 10 . The safety rope 50 is arranged along the transmission chain 33 and penetrates the transmission chain 33 . Both ends of the safety cable 50 are connected to the load-bearing member 20 and the counterweight member 34 respectively. After the connection part 40 breaks, the safety lock carries the weight of the counterweight part 34 and the load-bearing part 20 . A first buffer structure 60 is provided below the counterweight 34 . The first detection parts 70 are arranged in one-to-one correspondence. The first detection parts 70 are used to obtain the first signal indicating that the corresponding transmission chain 33 is broken. The driving part 31 can respond to the first signal to stop working. The second detection component 80 is used to obtain a second signal representing the attitude of the bearing component 20 , and the driving component 31 can stop working in response to the second signal. The side sealing plate is installed in the non-inlet and outlet area of the frame 10 , and the side sealing plate and the frame 10 jointly define a lifting channel for the lifting member 20 to lift. The third detection component is used to detect a third signal indicating the movement of at least one side sealing plate relative to the frame 10. The driving component 31 can respond to the third signal to stop working, thereby reducing the safety of the elevator 100 from many aspects. The possibility of accidents is reduced, and the overall safety performance of the hoist 100 is improved.
以上仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。 The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included in the protection scope of this application.

Claims (14)

  1. 一种提升机,包括:A hoist including:
    机架;frame;
    承载件;以及load-bearing parts; and
    驱动机构,包括驱动件、链轮、传动链和配重件,所述承载件和所述配重件分别连接于所述传动链的两端,所述传动链绕过所述链轮并与所述链轮啮合,所述链轮连接于所述驱动件的输出端,所述驱动件用于驱动所述链轮转动,以使所述链轮带动所述承载件相对所述机架升降;The driving mechanism includes a driving member, a sprocket, a transmission chain and a counterweight. The load-bearing member and the counterweight are respectively connected to both ends of the transmission chain. The transmission chain bypasses the sprocket and connects with the transmission chain. The sprocket is engaged, and the sprocket is connected to the output end of the driving member. The driving member is used to drive the sprocket to rotate, so that the sprocket drives the bearing member to rise and fall relative to the frame. ;
    其中,所述承载件和/或所述配重件通过连接件与所述传动链连接,所述连接件的强度小于所述传动链的强度。Wherein, the bearing member and/or the counterweight member are connected to the transmission chain through a connecting member, and the strength of the connecting member is smaller than the strength of the transmission chain.
  2. 根据权利要求1所述的提升机,其中,所述连接件为安全销,所述连接件的材料硬度小于所述传动链的硬度。The hoist according to claim 1, wherein the connecting piece is a safety pin, and the material hardness of the connecting piece is smaller than the hardness of the transmission chain.
  3. 根据权利要求1所述的提升机,其中,在所述传动链与所述连接件接触的表面处设有耐磨层。The hoist according to claim 1, wherein a wear-resistant layer is provided at a surface where the transmission chain contacts the connecting piece.
  4. 根据权利要求2所述的提升机,其中,在所述传动链的表面设有防锈层,在所述连接件的至少一部分表面不设有防锈层;或者,The hoist according to claim 2, wherein an anti-rust layer is provided on the surface of the transmission chain, and there is no anti-rust layer on at least part of the surface of the connecting piece; or,
    在所述传动链的表面和所述连接件的表面均设有防锈层,其中在所述连接件的至少一部分表面的防锈层的厚度小于所述传动链的表面的防锈层的厚度。An anti-rust layer is provided on both the surface of the transmission chain and the surface of the connecting piece, wherein the thickness of the anti-rust layer on at least part of the surface of the connecting piece is smaller than the thickness of the anti-rust layer on the surface of the transmission chain .
  5. 根据权利要求1所述的提升机,其中,所述提升机还包括安全索,所述安全索的两端分别与所述承载件和所述配重件连接,所述安全索被配置为在所述连接件断裂后承载所述配重件和所述承载件的重力。The hoist according to claim 1, wherein the hoist further includes a safety rope, two ends of the safety rope are respectively connected to the bearing member and the counterweight, and the safety rope is configured to After the connecting member is broken, it bears the gravity of the counterweight member and the bearing member.
  6. 根据权利要求5所述的提升机,其中,所述安全索沿着所述传动链设置,所述安全索穿设于所述传动链内。The hoist according to claim 5, wherein the safety rope is arranged along the transmission chain, and the safety rope is passed through the transmission chain.
  7. 根据权利要求1所述的提升机,其中,所述提升机还包括第一缓冲结构,所述第一缓冲结构设置于所述配重件处。The hoist according to claim 1, wherein the hoist further includes a first buffer structure, the first buffer structure is disposed at the counterweight.
  8. 根据权利要求1所述的提升机,其中,所述提升机还包括第一检测件,所述第一检测件用于获取表征所述传动链断裂的第一信号;The elevator according to claim 1, wherein the elevator further includes a first detection component, the first detection component is used to obtain a first signal indicating a break in the transmission chain;
    所述驱动件响应于所述第一信号,以停止工作。The driving member responds to the first signal to stop working.
  9. 根据权利要求8所述的提升机,其中,所述第一检测件包括接收器和发射器,所述接收器和所述发射器间隔布置,所述传动链的至少部分位于所述接收器和所述发射器之间,所述接收器用于在所述传动链断裂后接收所述发射器发出的信号。The hoist according to claim 8, wherein the first detection member includes a receiver and a transmitter, the receiver and the transmitter are spaced apart, and at least part of the transmission chain is located between the receiver and the transmitter. Between the transmitters, the receiver is used to receive the signal sent by the transmitter after the transmission chain is broken.
  10. 根据权利要求8所述的提升机,其中,所述驱动机构包括多个所述传动链,所述提升机包括多个所述第一检测件,所述第一检测件和所述传动链一一对应设置。 The hoist according to claim 8, wherein the driving mechanism includes a plurality of the transmission chains, the hoist includes a plurality of the first detection parts, the first detection part and the transmission chain are one One corresponding setting.
  11. 根据权利要求1所述的提升机,其中,所述提升机还包括第二检测件,所述第二检测件用于获取表征所述承载件的姿态的第二信号;The hoist according to claim 1, wherein the hoist further includes a second detection component, the second detection component is used to obtain a second signal characterizing the attitude of the bearing member;
    所述驱动件响应于所述第二信号,以停止工作。The driving member responds to the second signal to stop working.
  12. 根据权利要求1所述的提升机,其中,所述提升机还包括至少一个侧封板,所述侧封板安装于所述机架,所述至少一个侧封板与所述机架共同形成升降通道,所述承载件配置为在所述升降通道内升降。The elevator according to claim 1, wherein the elevator further includes at least one side sealing plate, the side sealing plate is installed on the frame, and the at least one side sealing plate and the frame jointly form Lifting channel, the bearing member is configured to lift in the lifting channel.
  13. 根据权利要求11所述的提升机,其中,所述机架具有出入料区和非出入料区,所述侧封板设置于非出入料区;The elevator according to claim 11, wherein the frame has an entry and exit area and a non-entry and exit area, and the side sealing plate is provided in the non-entry and exit area;
    所述提升机还包括第三检测件,所述第三检测件用于检测表征至少一个所述侧封板相对所述机架活动的第三信号;The elevator further includes a third detection component, the third detection component is used to detect a third signal indicating the movement of at least one of the side sealing plates relative to the frame;
    所述驱动件响应于所述第三信号,以停止工作。The driving member responds to the third signal to stop working.
  14. 一种电池输送系统,包括:A battery delivery system including:
    如权利要求1-13任一项所述的提升机;以及The hoist according to any one of claims 1-13; and
    供料装置,用于给所述承载件提供电池。 A supply device is used to provide batteries to the carrier.
PCT/CN2023/108928 2022-08-30 2023-07-24 Elevator and battery conveying system WO2024045953A1 (en)

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CN202222294117.8U CN218371498U (en) 2022-08-30 2022-08-30 Lifting machine and battery conveying system

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CN218371498U (en) * 2022-08-30 2023-01-24 宁德时代新能源科技股份有限公司 Lifting machine and battery conveying system

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CN217075838U (en) * 2021-11-18 2022-07-29 浙江龙腾输送设备有限公司 Elevator chain and elevator
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CN102583202A (en) * 2012-02-27 2012-07-18 三一集团有限公司 Lifting chain loosening or breaking recognition device and engineering machinery using same
CN103253618A (en) * 2013-05-28 2013-08-21 江苏新美星包装机械股份有限公司 Connection structure, of chains and transfer platform, which is provided with cracked chain detection device and is in stacker crane
CN103938907A (en) * 2014-05-09 2014-07-23 山东天辰智能停车设备有限公司 Chain guiding and loose and broken chain detecting device for mechanical stereoscopic parking device
CN205419685U (en) * 2016-03-16 2016-08-03 安徽信盟机电装备制造有限公司 Novel hoisting machine
CN109987064A (en) * 2017-12-29 2019-07-09 上海电巴新能源科技有限公司 The method for improving of lifting device, battery case quick-change system and battery case
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CN215160069U (en) * 2020-11-30 2021-12-14 广东利元亨智能装备股份有限公司 Anti-falling lifting device
CN214087264U (en) * 2020-12-30 2021-08-31 新疆天山电梯制造有限公司 Protection switch capable of preventing driving chain from being broken
CN215806034U (en) * 2021-08-13 2022-02-11 山东先进矿山设备有限公司 High-strength anti-knotting compact chain for mine
CN217075838U (en) * 2021-11-18 2022-07-29 浙江龙腾输送设备有限公司 Elevator chain and elevator
CN218371498U (en) * 2022-08-30 2023-01-24 宁德时代新能源科技股份有限公司 Lifting machine and battery conveying system

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