WO2024045515A1 - Recovery method and production line for lithium iron phosphate positive electrode waste slurry - Google Patents

Recovery method and production line for lithium iron phosphate positive electrode waste slurry Download PDF

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WO2024045515A1
WO2024045515A1 PCT/CN2023/077591 CN2023077591W WO2024045515A1 WO 2024045515 A1 WO2024045515 A1 WO 2024045515A1 CN 2023077591 W CN2023077591 W CN 2023077591W WO 2024045515 A1 WO2024045515 A1 WO 2024045515A1
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iron phosphate
lithium iron
waste liquid
phosphate cathode
nmp
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PCT/CN2023/077591
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French (fr)
Chinese (zh)
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陈嵩
李长东
阮丁山
周游
李强
宁培超
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广东邦普循环科技有限公司
湖南邦普循环科技有限公司
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Publication of WO2024045515A1 publication Critical patent/WO2024045515A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/38Treatment of water, waste water, or sewage by centrifugal separation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

Definitions

  • Embodiments of the present application relate to the technical field of lithium battery waste liquid treatment, such as a method for recycling lithium iron phosphate cathode waste liquid and its recycling production line.
  • lithium iron phosphate batteries At present, the market share of lithium iron phosphate batteries is expanding, and cost control of lithium iron phosphate cathodes has become increasingly important.
  • the lithium iron phosphate cathode slurry is easily affected by the storage time, resulting in substandard quality, resulting in discarded lithium iron phosphate cathode slurry, thereby increasing the production cost of lithium iron phosphate batteries.
  • phosphoric acid Lithium iron batteries will also produce a large amount of lithium iron phosphate cathode waste during the cleaning process.
  • companies In order to reduce the production cost of lithium iron phosphate batteries, companies generally recycle the lithium iron phosphate cathode waste liquid.
  • the main purpose is to recover lithium iron phosphate cathode materials and NMP (N-Methy-lpyrrolidone, N-methylpyrrolidone). In this way, it can not only effectively solve the problem of lithium iron phosphate cathode
  • NMP N-Methy-lpyrrolidone, N-methylpyrrolidone
  • the embodiments of this application provide a method for recycling lithium iron phosphate cathode waste liquid and its recycling production line to achieve efficient separation and recovery of lithium iron phosphate cathode material and NMP in the lithium iron phosphate cathode waste liquid, so as to improve the lithium iron phosphate cathode material. and NMP recovery rate.
  • a method for recycling lithium iron phosphate cathode waste liquid including:
  • the lithium iron phosphate cathode mixture is dried and roasted to obtain a lithium iron phosphate cathode material.
  • the amount of water accounts for 15% to 20% of the total volume of the lithium iron phosphate cathode waste liquid.
  • the water includes at least one of deionized water and pure water.
  • the weakly acidic buffer includes at least one of lithium dihydrogen phosphate, carbonic acid, and oxalic acid.
  • the separation method is filtration or centrifugation.
  • the temperature of the rectification is 90°C to 130°C.
  • the mass ratio of the lithium iron phosphate positive electrode filter residue and the lithium source is 1:1.
  • the roasting conditions are: roasting at 650°C to 700°C and in a nitrogen atmosphere for 3h to 4h.
  • the drying temperature is 100°C to 150°C.
  • a lithium iron phosphate cathode waste liquid recovery production line is produced using the recovery method of lithium iron phosphate cathode waste liquid described in any of the above embodiments.
  • the embodiments of the present application have at least the following advantages:
  • the recycling method of the embodiment of the present application first adds water to the lithium iron phosphate cathode waste liquid; in this way, on the one hand, the added water can deactivate the adhesive PVDF in the lithium iron phosphate cathode waste liquid, and the viscosity drops sharply, thereby It can destroy the stability of the colloid of lithium iron phosphate cathode waste liquid, making it easy for solid-liquid separation to occur in the lithium iron phosphate cathode waste liquid, effectively solving the problem of difficult solid-liquid separation of lithium iron phosphate cathode waste liquid; on the other hand, the added Water can inhibit the hydrolysis of NMP and improve the recovery rate of NMP.
  • this application uses a weakly acidic buffer to adjust the pH of the waste liquid mixture to 5 to 8. Since the added water can destroy the stability of the lithium iron phosphate cathode waste liquid colloid, the weakly acidic buffer can better enter the iron phosphate. On the surface of the lithium cathode material and in the NMP, the added weakly acidic buffer can not only neutralize the pH of the waste liquid, effectively inhibit the hydrolysis of NMP, and further improve the recovery rate of NMP; the cations of the weakly acidic buffer can also be adsorbed on phosphoric acid.
  • the surface of the lithium iron cathode material particles causes an imbalance of charges within the colloid, thereby accelerating the agglomeration of the lithium iron phosphate cathode material particles, achieving rapid solid-liquid separation, and reducing the difficulty of solid-liquid separation. It can be effectively separated by conventional filter press or centrifugation.
  • Lithium iron phosphate cathode material and NMP liquid phase, and the added weakly acidic buffer can also inhibit the hydrolysis of NMP and the dissolution of the lithium iron phosphate cathode material, thereby improving the recovery rate of lithium iron phosphate cathode material and NMP.
  • the NMP product is recovered through distillation, and the lithium iron phosphate cathode filter residue is mixed with the lithium source to supplement the lithium ion content of the lithium iron phosphate cathode filter residue, and then dried and roasted to obtain a regenerated lithium iron phosphate cathode that meets the requirements.
  • the material meets the requirements of recycled lithium iron phosphate cathode material.
  • the recycling method of the present application is simple to operate, efficient in separation, has a high recovery rate of lithium iron phosphate and NMP, and the prepared regenerated lithium iron phosphate cathode material has good lithium iron phosphate morphology and good electrochemical performance.
  • Figure 1 is a flow chart of a method for recovering lithium iron phosphate cathode waste liquid according to an embodiment of the present application
  • Figure 2 is an XRD pattern of a lithium iron phosphate cathode material according to an embodiment of the present application
  • Figure 3 is an SEM image of a lithium iron phosphate cathode material according to an embodiment of the present application.
  • Figure 4 is an electrical performance test chart of a lithium iron phosphate cathode material according to an embodiment of the present application.
  • An embodiment of a method for recovering lithium iron phosphate cathode waste liquid includes some or all of the following steps:
  • lithium iron phosphate cathode waste liquid examples include lithium iron phosphate, PVDF (Polyvinylidenefluoride, polyvinylidene fluoride), conductive carbon black and NMP. Since PVDF is an organic adhesive, it can make the lithium iron phosphate cathode slurry The viscosity is relatively high, reaching 8000mpa ⁇ S to 10000mpa ⁇ S, which makes it more difficult to separate NMP and lithium iron phosphate cathode materials in the lithium iron phosphate cathode waste liquid. Therefore, this application adds water to the lithium iron phosphate cathode waste liquid.
  • the added water can quickly deactivate the adhesive PVDF in the lithium iron phosphate cathode waste liquid, causing the viscosity to drop sharply, thereby destroying the
  • the stability of the colloid of the lithium iron phosphate cathode waste liquid makes it easy for solid-liquid separation to occur in the lithium iron phosphate cathode waste liquid, effectively solving the problem of difficult solid-liquid separation of the lithium iron phosphate cathode waste liquid.
  • the added water can inhibit the hydrolysis of NMP to improve the recovery rate of NMP.
  • the added water can also increase the fluidity of the lithium iron phosphate cathode waste liquid so that the water can be fully and quickly dispersed under the mixing operation. Contact with PVDF to achieve efficient and rapid destruction of the stability of the lithium iron phosphate cathode waste liquid colloid.
  • the lithium iron phosphate cathode material in the lithium iron phosphate cathode waste liquid is positively charged in the waste liquid, that is, the surface of the lithium iron phosphate cathode material particles is positively charged, and it is easy to form a stable colloid in the lithium iron phosphate cathode waste liquid.
  • the weakly acidic buffer added in this application enables the cations of the weakly acidic buffer to be adsorbed on the surface of the lithium iron phosphate cathode material particles, causing a charge imbalance within the colloid, thereby accelerating the aggregation of the lithium iron phosphate cathode material particles and achieving solid-liquid Rapid separation, thereby reducing the difficulty of solid-liquid separation, allows users to effectively separate lithium iron phosphate cathode materials and NMP liquid phases through conventional filter press and centrifugation, and the added weakly acidic buffer can also inhibit the hydrolysis of NMP and phosphoric acid The lithium iron cathode material is dissolved, thereby increasing the recovery rate of lithium iron phosphate cathode material and NMP.
  • the so-called weakly acidic buffer refers to an acidic solution with pH ⁇ 7 and pH>4.
  • this application mixes the lithium iron phosphate cathode filter residue with a lithium source to supplement the lithium ion content in the lithium iron phosphate cathode filter residue to ensure that the regenerated lithium iron phosphate cathode material that meets the requirements can be obtained after subsequent roasting.
  • the moisture of the lithium iron phosphate cathode mixture can be effectively removed to obtain a powder of the lithium iron phosphate cathode mixture with a smaller particle size to avoid the appearance of lithium iron phosphate.
  • the agglomeration phenomenon in the cathode mixture is beneficial to the subsequent roasting operation, so that the powder of the lithium iron phosphate cathode mixture with smaller particle size can absorb heat more fully, that is, the positive rate of lithium iron phosphate is improved.
  • the contact area between the mixed powder and heat can be quickly obtained to quickly obtain the regenerated lithium iron phosphate cathode material that meets the requirements. Please refer to Figure 2.
  • the lithium iron phosphate peak of the lithium iron phosphate cathode material is obtained. There are fewer impurity peaks and the main substance is Lithium iron phosphate, as shown in Figure 3, the grain size of the calcined lithium iron phosphate cathode material particles is between 0.6 and 1.8 ⁇ m, and the regenerated lithium iron phosphate has a good morphology. As can be seen from Figure 4, the calcined iron phosphate Electrical performance indicators of lithium cathode materials: 0.1C discharge capacity is 155mAh/g, 1C discharge capacity is 138mAh/g.
  • the first charge and discharge efficiency of 0.1C was measured to be >95%, that is, the electrochemical performance of regenerated lithium iron phosphate is good, that is, Regenerated lithium iron phosphate cathode material that meets the requirements.
  • the recycled NMP products and regenerated lithium iron phosphate cathode materials can be directly recycled and put into the production of lithium iron phosphate batteries, thereby reducing the production cost of lithium iron phosphate batteries.
  • the above-mentioned recycling method of lithium iron phosphate cathode waste liquid first adds water to the lithium iron phosphate cathode waste liquid; in this way, on the one hand, the added water can deactivate the adhesive PVDF in the lithium iron phosphate cathode waste liquid, making the viscosity A sudden drop, which can destroy the stability of the colloid of the lithium iron phosphate cathode waste liquid, making the lithium iron phosphate cathode waste liquid prone to solid-liquid separation, effectively solving the problem of difficult solid-liquid separation of the lithium iron phosphate cathode waste liquid; another On the other hand, the added water can inhibit the hydrolysis of NMP and improve the recovery rate of NMP.
  • this application uses a weakly acidic buffer to adjust the pH of the waste liquid mixture to 5 to 8. Since the added water can destroy the stability of the lithium iron phosphate cathode waste liquid colloid, the weakly acidic buffer can better enter the iron phosphate. On the surface of the lithium cathode material and in the NMP, the added weakly acidic buffer can not only neutralize the pH of the waste liquid, effectively inhibit the hydrolysis of NMP, and further improve the recovery rate of NMP; the cations of the weakly acidic buffer can also be adsorbed on the lithium iron phosphate positive electrode.
  • the surface of the material particles causes an imbalance of charges within the colloid, thereby accelerating the agglomeration of the lithium iron phosphate cathode material particles, achieving rapid solid-liquid separation, and reducing the difficulty of solid-liquid separation.
  • Lithium iron phosphate can be effectively separated by conventional filter press or centrifugation.
  • the cathode material and NMP liquid phase, and the added weakly acidic buffer can also inhibit the hydrolysis of NMP and the dissolution of the lithium iron phosphate cathode material, thereby improving the recovery rate of the lithium iron phosphate cathode material and NMP. Finally, the NMP product is recovered through distillation.
  • the lithium iron phosphate cathode filter residue is mixed with the lithium source to supplement the lithium ion content of the lithium iron phosphate cathode filter residue.
  • the regenerated lithium iron phosphate cathode that meets the requirements can be obtained by drying and roasting.
  • the material meets the requirements of recycled lithium iron phosphate cathode material.
  • the recovery method of the present application is simple to operate, has high separation efficiency, has a high recovery rate of lithium iron phosphate and NMP, and the prepared regenerated lithium iron phosphate cathode material has good lithium iron phosphate morphology and good electrochemical performance.
  • vacuum distillation and flocculation filter press are usually used to separate NMP and lithium iron phosphate cathode materials. Since the method of vacuum distillation is not only The energy consumption is large and the NMP recovery rate is low. Since the flocculation filter press improvement method uses a special acidity regulator, not only is the operation complicated, but the special acidity regulator accelerates the hydrolysis of NMP and the dissolution of the lithium iron phosphate cathode material, resulting in The hydrolysis of NMP and the recovery rate of lithium iron phosphate cathode materials are low, and the maximum efficiency of recycling cannot be achieved.
  • this application first adds water to the lithium iron phosphate cathode waste liquid for mixing operation, so that the water can quickly deactivate the adhesive PVDF in the lithium iron phosphate cathode waste liquid, and the viscosity drops sharply to destroy the lithium iron phosphate.
  • the positive electrode waste liquid colloid then add a weak acidic buffer to the waste liquid mixture, and adjust the pH of the waste liquid mixture to 5 to 8, so that the added weakly acidic buffer can inhibit the hydrolysis of NMP and iron phosphate
  • the lithium cathode material dissolves, thereby increasing the recovery rate of lithium iron phosphate cathode material and NMP, and the cations of the added weakly acidic buffer can be adsorbed on the surface of the lithium iron phosphate cathode material particles, thereby accelerating the agglomeration of the lithium iron phosphate cathode material particles.
  • to achieve efficient and rapid separation of solid-liquid lithium iron phosphate cathode waste liquid thereby reducing the difficulty of solid-liquid separation. It is not only simple and efficient to operate, but also has good separation effect, and improves the recovery rate of NMP and lithium iron phosphate cathode materials, thereby achieving Maximize recycling efficiency.
  • water is first added to the lithium iron phosphate positive electrode waste liquid and stirred to obtain a waste liquid mixture, and then a weakly acidic buffer is used to adjust the pH of the waste liquid mixture to 5-8 to obtain The mixture is to be separated. It should be further explained that adding water can not only destroy the adhesive of the lithium iron phosphate cathode waste liquid to achieve rapid destruction of the colloid stability, but also inhibit the hydrolysis of NMP and improve the recycling rate of NMP.
  • a weak acidic buffer to make the pH of the waste liquid mixture 5 to 8, so that the surface of the lithium iron phosphate cathode material can absorb the cations of the weakly acidic buffer to accelerate the hydrolysis of the lithium iron phosphate cathode material and NMP, and the weakly acidic buffer can also It can neutralize the alkalinity in the waste liquid mixture to inhibit the hydrolysis of NMP and the dissolution of the lithium iron phosphate cathode material, thereby improving the hydrolysis of NMP and the recovery rate of the lithium iron phosphate cathode material.
  • the newly added weakly acidic buffer cannot destroy the adhesive quickly, and it is necessary to wait until water is added to destroy the adhesive more quickly. agent, resulting in the inability to efficiently and quickly separate the lithium iron phosphate cathode waste liquid, that is, reducing the lithium iron phosphate The speed of solid-liquid separation of positive electrode waste liquid.
  • you choose to add a weakly acidic buffer first and then add water you will need to use a weakly acidic buffer again to adjust the pH of the lithium iron phosphate cathode waste solution. This not only increases the number of processing steps, but also makes the operation more complicated and the solid-liquid separation speeds up.
  • this application first adds water and mixes evenly before adding a weakly acidic buffer. In this way, the operation is simple and the solid-liquid separation speed is fast, so as to achieve efficient separation of lithium iron phosphate cathode waste liquid, and inhibit NMP hydrolysis and reduce the risk of lithium iron phosphate cathode waste. Materials dissolve, thereby improving NMP hydrolysis and recovery of lithium iron phosphate cathode materials.
  • the pH of the waste liquid mixture is controlled to 6-7 to ensure that the waste liquid mixture is close to neutral, thereby effectively inhibiting the hydrolysis of NMP and reducing the dissolution of the lithium iron phosphate cathode material. It also helps the lithium iron phosphate cathode material to absorb the cations of the weak acid buffer to achieve efficient solid-liquid separation. It is not only simple and fast to operate, but also improves the recovery rate of NMP and lithium iron phosphate cathode materials to maximize the efficiency of recycling.
  • NMP products and lithium iron phosphate cathode materials can be directly recycled into the production of lithium iron phosphate batteries, thereby reducing the production cost of lithium iron phosphate batteries and solving the problem of environmental pollution caused by the discharge of lithium iron phosphate cathode waste liquid.
  • the amount of water accounts for 15% to 20% of the total volume of the lithium iron phosphate cathode waste liquid, that is, the amount of water accounts for 10% of the total volume of the liquid in the lithium iron phosphate cathode waste liquid. 15% ⁇ 20%. It can be understood that if the amount of water used is less than 15%, the amount of water added will not be enough to quickly inactivate PVDF, and it will not be able to destroy the stability of the colloid efficiently and comprehensively, making it difficult to separate solid and liquid in the lithium iron phosphate cathode waste liquid.
  • this application controls the amount of water to account for 15% to 20% of the total volume of the liquid in the lithium iron phosphate cathode waste liquid, so that the added water can well destroy the adhesive in the waste liquid.
  • the water includes at least one of deionized water and pure water.
  • Reasonable Solution since there are fewer impurities in deionized water and pure water, it ensures that the added water has a high purity, which can effectively avoid the introduction of new impurities, thereby ensuring that subsequent regenerated lithium iron phosphate cathode materials with a purity of up to 99.9% can be obtained , thereby enabling the obtained NMP products to be directly put into production to reduce the production cost of lithium iron phosphate batteries.
  • the weakly acidic buffer includes at least one of lithium dihydrogen phosphate, carbonic acid, and oxalic acid. It can be understood that since the aqueous solutions of lithium dihydrogen phosphate, carbonic acid and oxalic acid are all weakly acidic, they can effectively neutralize the lithium iron phosphate cathode waste liquid OH - , thus providing a relatively neutral environment for NMP, thereby inhibiting the occurrence of NMP. Hydrolysis to improve NMP recovery.
  • the surface of the lithium iron phosphate cathode material particles can adsorb the cations of lithium dihydrogen phosphate, carbonic acid and oxalic acid to cause an internal charge imbalance in the colloid to accelerate the agglomeration of the lithium iron phosphate cathode material particles to achieve high efficiency of the lithium iron phosphate cathode waste liquid. Rapid separation, thereby reducing the difficulty of solid-liquid separation.
  • the addition of lithium dihydrogen phosphate, carbonic acid and oxalic acid will not introduce new impurities into the lithium iron phosphate cathode waste liquid, ensuring that high-purity NMP products and lithium iron phosphate cathode materials can be obtained in the future.
  • the reaction between the added lithium dihydrogen phosphate and the lithium iron phosphate cathode waste liquid is: 2LiOH+LiH 2 PO 4 ⁇ Li 3 PO 4 +2H 2 O. It can be seen that Li + and H 2 PO 4 - react with lithium iron phosphate The Li + and H 2 PO 4 - of the positive electrode waste liquid are consistent to avoid the introduction of new impurities into the lithium iron phosphate positive electrode waste liquid.
  • the reaction between the added carbonic acid and the lithium iron phosphate positive electrode waste liquid is: 2LiOH+H 2 CO 3 ⁇ Li 2 CO 3 +2H 2 O; the reaction between the added oxalic acid and the lithium iron phosphate cathode waste liquid: 2LiOH+H 2 C 2 O 4 ⁇ Li2C 2 O 4 +2H 2 O; it can be seen that Li 2 CO 3 and Li 2 C 2 O 4 will generate gas and water during the subsequent distillation, drying and roasting to avoid the introduction of new impurities into the lithium iron phosphate cathode waste liquid, thereby ensuring that higher purity NMP products and lithium iron phosphate cathode materials are obtained.
  • the added water and weakly acidic buffer can also inhibit the hydrolysis of NMP and the dissolution of the lithium iron phosphate cathode material, thereby improving the recovery rate of the lithium iron phosphate cathode material and NMP.
  • the step of adding a weakly acidic buffer to the waste liquid mixture to adjust the pH of the waste liquid mixture to 5-8 to obtain the mixture to be separated includes the following specific steps: : Add the weakly acidic buffer to the waste liquid mixture while stirring, and adjust the pH of the waste liquid mixture to 5-8.
  • a weak acidic buffer is added to the waste liquid mixture while stirring to ensure that the Ensure that the added weakly acidic buffer can be quickly dispersed into the waste liquid mixture, effectively preventing the added weakly acidic buffer from easily agglomerating at the contact surface with the waste liquid mixture, thereby ensuring that the weakly acidic buffer can function well into the waste liquid mixture so that the weakly acidic buffer can fully contact the waste liquid mixture to achieve efficient and rapid solid-liquid separation of the waste liquid mixture and effectively solve the difficult problem of lithium iron phosphate cathode waste liquid Separation issues.
  • the carbonic acid is a saturated solution to ensure that the saturated carbonic acid can fully and comprehensively contact the lithium iron phosphate cathode waste liquid to achieve efficient and rapid separation of the lithium iron phosphate cathode waste liquid, which is not only simple to operate but also It is highly efficient and inhibits the hydrolysis of NMP and the dissolution of lithium iron phosphate cathode materials, thereby improving NMP and lithium iron phosphate cathode materials, and avoiding the introduction of new impurities into the lithium iron phosphate cathode waste liquid to ensure high purity NMP and phosphoric acid.
  • the lithium iron cathode material enables the obtained NMP and lithium iron phosphate cathode materials to be directly put into production to reduce the production cost of lithium iron phosphate batteries.
  • the oxalic acid is 0.1 mol/L to ensure that the 0.1 mol/L oxalic acid can fully and comprehensively contact the lithium iron phosphate cathode waste liquid to achieve efficient and rapid treatment of the lithium iron phosphate cathode waste liquid.
  • Separation is not only simple and efficient to operate, but also inhibits the hydrolysis of NMP and the dissolution of lithium iron phosphate cathode materials, thereby improving NMP and lithium iron phosphate cathode materials, and avoiding the introduction of new impurities into the lithium iron phosphate cathode waste liquid to ensure that High-purity regenerated NMP and lithium iron phosphate regenerated lithium iron phosphate cathode materials with good morphology and good electrochemical properties enable the obtained NMP and lithium iron phosphate cathode materials to be directly put into production to reduce the production of lithium iron phosphate batteries. cost.
  • the concentration of lithium dihydrogen phosphate is 200g/L to ensure that the addition of 200g/L lithium dihydrogen phosphate can fully and comprehensively contact the lithium iron phosphate cathode waste liquid to achieve the lithium iron phosphate cathode waste liquid.
  • Efficient and rapid separation is not only simple and efficient to operate, but also inhibits the hydrolysis of NMP and the dissolution of lithium iron phosphate cathode materials, thereby improving NMP and lithium iron phosphate cathode materials, and avoiding the introduction of new impurities into the lithium iron phosphate cathode waste liquid.
  • the separation method is filtration or centrifugation. It can be understood that filter press operation or centrifugation operation is used to separate the mixture to be separated, so that users can effectively separate the mixture through conventional methods. Separate the lithium iron phosphate cathode material and the NMP liquid phase, thereby achieving efficient and rapid separation of the lithium iron phosphate cathode waste liquid.
  • the centrifugation is performed using a centrifuge to obtain the lithium iron phosphate positive electrode filter residue and NMP mixed filtrate.
  • the rotation speed of the centrifuge is 1200r/min ⁇ 2000r/min. It can be understood that by controlling the rotation speed of the centrifuge to 1200 r/min to 2000 r/min, efficient and rapid separation of the mixture to be separated can be achieved.
  • the filtration is performed through a filter press to obtain a mixed filtrate of lithium iron phosphate positive electrode filter residue and NMP.
  • the filter press is a plate and frame filter press. It can be understood that the plate and frame filter press includes a filter press component and a mounting frame. The filter press component is movably mounted on the mounting frame. The mixture to be separated is input to the filter press component to perform press filter separation, and then passes through the filter press component to achieve the separation. Efficiently and quickly separate the mixture to be treated to obtain lithium iron phosphate positive electrode filter residue and NMP mixed filtrate for later use.
  • the filter press assembly device includes a plurality of filter bodies, each of the filter bodies includes a filter frame, a filter plate and a filter cloth, and the filter plate is movably arranged on the mounting frame, and the The filter cloth is covered with the filter plate, and the filter frame is used to fix the filter cloth on the filter plate, so that the user can input a larger volume of mixture to be separated at one time, and multiple filter bodies can be simultaneously The mixture to be separated is filtered to achieve efficient and rapid separation of the mixture to be separated.
  • the pH of the mixture to be separated obtained by the present application is close to neutral, it is less corrosive to the plate and frame filter press, and especially plays a good protective role for the filter cloth, thereby extending the plate and frame.
  • the service life of the filter press is reduced, thereby reducing the recycling cost of lithium iron phosphate cathode waste liquid, and significantly reducing the harsh conditions for the use of filter cloth of the plate and frame filter press, making the filter press operation simpler.
  • the mesh number of the filter cloth is 200 mesh to 500 mesh. It can be understood that by controlling the mesh number of the filter cloth to 200 mesh to 500 mesh, it is possible to ensure that the lithium iron phosphate cathode material and NMP can be separated efficiently and quickly.
  • the pressure of the plate and frame filter press is 0.6Mpa ⁇ 0.7Mpa. It can be understood that since the use of weakly acidic buffers can cause charge imbalance within the colloid, the lithium iron phosphate cathode material particles are easy to agglomerate into clusters. Not only is the solid-liquid separation speed fast and effective, that is, more lithium iron phosphate is formed in the mixture to be separated. Lithium iron phosphate cathode material particles. Therefore, this application sets the pressure of the plate and frame filter press to 0.6Mpa ⁇ 0.7Mpa to achieve efficient and rapid separation of the mixture to be separated.
  • the pressure of the traditional plate and frame filter press is usually ⁇ 0.5Mpa, which is relatively
  • the pressure is lower than that used in this application, mainly because the added weakly acidic buffer can cause a charge imbalance within the colloid, making it easy for the lithium iron phosphate cathode material particles to agglomerate and form relatively large amounts of iron phosphate in the mixed liquid to be separated. Lithium cathode material particles. Therefore, this application increases the pressure of the plate and frame filter press to ensure efficient and rapid separation of lithium iron phosphate cathode filter residue and NMP mixed filtrate, thereby increasing the recovery rate of lithium iron phosphate cathode material and NMP, and The separation effect is good.
  • the temperature of the rectification is 90°C to 130°C. It can be understood that if the temperature is lower than 90°C, less NMP will precipitate in the NMP mixed filtrate, thereby reducing the purity of the NMP product. If the temperature is higher than 130°C, NMP will easily be lost, resulting in a lower recovery rate of NMP.
  • this application can effectively remove the water in the NMP mixed filtrate by controlling the distillation temperature to 90°C to 130°C, which is conducive to the precipitation of NMP in the NMP mixed filtrate, thereby obtaining a regenerated NMP product with a purity as high as 99.9 or above, so as to obtain NMP products can be directly put into the production of lithium iron phosphate batteries, thereby reducing the production cost of lithium iron phosphate batteries.
  • the mass ratio of the lithium iron phosphate positive electrode filter residue and the lithium source is 1:1. It can be understood that since the lithium ion content in the lithium iron phosphate cathode filter residue obtained after filtering is lower than the lithium ion content of the commercially available lithium iron phosphate cathode material, this application is based on the comparison between the lithium iron phosphate cathode filter residue and the lithium source.
  • the mixing operation is carried out at a mass ratio of 1:1 to supplement the lithium ion content of the lithium iron phosphate cathode filter residue, thereby ensuring that subsequent regenerated lithium iron phosphate cathode materials that meet the requirements can be obtained.
  • the lithium source is a lithium ion suspension.
  • the lithium ion suspension can be more fully mixed with the lithium iron phosphate cathode filter residue to ensure that subsequent regenerated lithium iron phosphate cathode materials that meet the requirements can be obtained, thereby improving the phosphoric acid Recovery rate of lithium iron cathode materials.
  • the lithium ion-containing suspension includes at least one of lithium carbonate and lithium hydroxide. It is understandable that since lithium carbonate and lithium hydroxide can not only provide lithium for the lithium iron phosphate cathode filter residue, ions, and also ensures that the added lithium-ion-containing suspension will not introduce new impurities, that is, the added carbonate ions and hydroxide ions can be used during subsequent drying and roasting to ensure that regenerated lithium iron phosphate that meets the requirements is obtained Cathode materials, so that the recycled lithium iron phosphate cathode materials can be directly recycled into the production of lithium iron phosphate batteries, further reducing the production cost of lithium iron phosphate batteries.
  • the concentration of the lithium ion-containing suspension is 90g/L to 110g/L. It can be understood that because the lithium-ion-containing suspension of 90g/L ⁇ 110g/L can provide sufficient lithium ions for the lithium iron phosphate positive electrode filter residue, and ensuring that the addition of 90g/L ⁇ 110g/L lithium-ion-containing suspension can It fully reacts with the lithium iron phosphate cathode filter residue without producing waste. It not only obtains the regenerated lithium iron phosphate cathode material that meets the requirements, but also reduces the cost of recycling the lithium iron phosphate cathode waste liquid.
  • the concentration of lithium carbonate is 100g/L to ensure that 100g/L lithium carbonate can fully react with the lithium iron phosphate positive electrode filter residue to obtain lithium iron phosphate with good morphology and electrochemical performance. Highly regenerable recycled lithium iron phosphate cathode material.
  • the step of mixing the lithium iron phosphate positive electrode filter residue and the lithium ion-containing suspension to obtain the lithium iron phosphate positive electrode mixture also includes the following steps: The lithium iron phosphate cathode mixture is mixed and stirred for 30 to 40 minutes to ensure that a uniformly mixed lithium iron phosphate cathode mixture is obtained.
  • the conditions of the roasting operation are roasting at 650°C to 700°C and in a nitrogen atmosphere for 3h to 4h. It can be understood that the lithium iron phosphate cathode mixture is roasted at a temperature of 650°C to 700°C and filled with nitrogen for 3h to 4h to ensure that the lithium iron phosphate cathode mixture can be obtained by roasting in a nitrogen atmosphere for 3h to 4h.
  • High-purity lithium iron phosphate cathode materials can remove conductive carbon black and moisture from the lithium iron phosphate cathode mixture to obtain regenerated lithium iron phosphate cathode materials that meet the requirements.
  • the roasting temperature is lower than 650°C and the time is lower than 3 hours, the conductive carbon black in the lithium iron phosphate cathode mixture cannot be effectively removed, and thus the regenerated lithium iron phosphate cathode material that meets the requirements cannot be ensured. If the roasting temperature is higher than 700 °C, and the time is greater than 4 hours, it is easy to cause the loss of lithium iron phosphate cathode material, thereby reducing the recovery rate of lithium iron phosphate cathode material in the lithium iron phosphate cathode waste liquid.
  • the drying temperature is 100°C to 150°C. It can be understood that by controlling the temperature during drying to 100°C to 150°C, the moisture of the lithium iron phosphate cathode mixture can be effectively removed to obtain a powder of the lithium iron phosphate cathode mixture with a smaller particle size to avoid the appearance of iron phosphate. Lithium cathode mixture appears knotted It also facilitates subsequent roasting. The powder of the lithium iron phosphate cathode mixture can be quickly and comprehensively roasted to quickly obtain high-purity lithium iron phosphate cathode material.
  • the drying operation can be one of spray drying, double cone drying, rake drying, and hot air drying, so as to achieve drying of the lithium iron phosphate cathode mixture and form a lithium iron phosphate cathode mixture with a smaller particle size.
  • Material powder can be one of spray drying, double cone drying, rake drying, and hot air drying, so as to achieve drying of the lithium iron phosphate cathode mixture and form a lithium iron phosphate cathode mixture with a smaller particle size.
  • the drying method is spray drying, and the temperature is 150°C. It can be understood that after the lithium iron phosphate cathode mixture is spray-dried, a lithium iron phosphate cathode mixture powder with a smaller particle size can be obtained, thereby effectively avoiding the agglomeration of the lithium iron phosphate cathode mixture, which will lead to subsequent roasting. When the agglomerated lithium iron phosphate cathode mixture is roasted, incomplete roasting is likely to occur inside, and a higher purity lithium iron phosphate cathode mixture cannot be obtained.
  • this application spray-dries the lithium iron phosphate cathode mixture at a temperature of 150°C to achieve rapid drying of the lithium iron phosphate cathode mixture to ensure that the lithium iron phosphate can be enlarged during subsequent roasting.
  • the transfer rate of the cathode mixture powder and heat ensures that the lithium iron phosphate cathode mixture powder can quickly remove moisture and conductive carbon black, thereby obtaining high-purity lithium iron phosphate cathode material and improving the efficiency of the lithium iron phosphate cathode mixture powder. Drying efficiency.
  • this application can simultaneously recycle NMP and lithium iron phosphate cathode materials in the lithium iron phosphate cathode waste liquid, and put the obtained regenerated NMP products and regenerated lithium iron phosphate cathode materials into lithium iron phosphate at the same time. In battery production, it can greatly reduce the production cost of lithium iron phosphate batteries and effectively reduce the environmental pollution caused by the discharge of lithium iron phosphate cathode waste liquid.
  • the present application also provides a lithium iron phosphate cathode waste liquid recovery production line, which is produced using the recovery method of lithium iron phosphate cathode waste liquid described in any of the above embodiments. It can be understood that in order to realize the automated production of recycling lithium iron phosphate cathode waste liquid, the recycling method of lithium iron phosphate cathode waste liquid is used for production, so as to achieve efficient and rapid recovery of NMP and lithium iron phosphate cathode materials in the lithium iron phosphate cathode waste liquid. Recycling and utilization can quickly prepare high-purity NMP products and regenerated lithium iron phosphate cathode materials that meet the requirements, thereby improving the efficiency of recycling and treatment of lithium iron phosphate cathode waste liquid.
  • the recycling method of this application first adds water to the lithium iron phosphate cathode waste liquid; in this way, on the one hand, the added water can deactivate the adhesive PVDF in the lithium iron phosphate cathode waste liquid, causing the viscosity to drop sharply, thereby destroying the
  • the stability of the colloid of the lithium iron phosphate cathode waste liquid makes it easy for solid-liquid formation in the lithium iron phosphate cathode waste liquid.
  • the phenomenon of separation effectively solves the problem of difficult separation of solid and liquid from lithium iron phosphate cathode waste liquid; on the other hand, the added water can inhibit the hydrolysis of NMP and improve the recovery rate of NMP.
  • this application uses a weakly acidic buffer to adjust the pH of the waste liquid mixture to 5 to 8. Since the added water can destroy the stability of the lithium iron phosphate cathode waste liquid colloid, the weakly acidic buffer can better enter the iron phosphate. On the surface of the lithium cathode material and in the NMP, the added weakly acidic buffer can not only neutralize the pH of the waste liquid, effectively inhibit the hydrolysis of NMP, and further improve the recovery rate of NMP; the cations of the weakly acidic buffer can also be adsorbed on the lithium iron phosphate positive electrode.
  • the surface of the material particles causes an imbalance of charges within the colloid, thereby accelerating the agglomeration of the lithium iron phosphate cathode material particles, achieving rapid solid-liquid separation, and reducing the difficulty of solid-liquid separation.
  • Lithium iron phosphate can be effectively separated by conventional filter press or centrifugation.
  • the cathode material and NMP liquid phase, and the added weakly acidic buffer can also inhibit the hydrolysis of NMP and the dissolution of the lithium iron phosphate cathode material, thereby improving the recovery rate of the lithium iron phosphate cathode material and NMP. Finally, the NMP product is recovered through distillation.
  • the lithium iron phosphate cathode filter residue is mixed with the lithium source to supplement the lithium ion content of the lithium iron phosphate cathode filter residue.
  • the regenerated lithium iron phosphate cathode that meets the requirements can be obtained by drying and roasting.
  • the material meets the requirements of recycled lithium iron phosphate cathode material.
  • the recovery method of the present application is simple to operate, has high separation efficiency, has a high recovery rate of lithium iron phosphate and NMP, and the prepared regenerated lithium iron phosphate cathode material has good lithium iron phosphate morphology and good electrochemical performance.
  • the distillation temperature is 90°C. , to produce high-purity NMP products with NMP concentration ⁇ 99.9%, and lithium salt crystals are precipitated during the distillation process; 750kg of lithium iron phosphate positive electrode filter residue obtained by press filtration is poured into 750L, 100g/L In the suspension of lithium carbonate, stir for 30 minutes at room temperature at a stirring speed of 400 r/min to obtain a lithium iron phosphate cathode mixture; the prepared lithium iron phosphate cathode mixture is spray-dried at 150°C to make phosphoric acid Lithium iron phosphate cathode mixture powder, lithium iron phosphate cathode mixture powder was roasted at 700°C in a nitrogen atmosphere for 3 hours to obtain a regenerated lithium iron phosphate cathode material.
  • the distillation temperature is 100°C to obtain high-purity NMP. product, its NMP concentration is ⁇ 99.9%, and lithium salt crystals are precipitated during the distillation process; 745kg of the lithium iron phosphate positive electrode filter residue obtained by press filtration is poured into 745L, 90g/L lithium hydroxide suspension, and the product is heated at room temperature Stir for 35 minutes at a stirring speed of 450 r/min to obtain a lithium iron phosphate cathode mixture; spray-dry the obtained lithium iron phosphate cathode mixture at 120°C to prepare a lithium iron phosphate cathode mixture powder.
  • the mixed powder was calcined at 680°C in a nitrogen atmosphere for 3.5 hours to obtain a regenerated lithium iron phosphate cathode material.
  • the NMP mixed filtrate is input into a 0.5 ⁇ m precision filter and filtered for distillation and purification.
  • the distillation temperature is 130°C to prepare A high-purity NMP product is obtained, with an NMP concentration ⁇ 99.9%, and lithium salt crystals are precipitated during the distillation process; 740kg of the lithium iron phosphate positive electrode filter residue obtained by press filtration is poured into 748L, 110g/L lithium carbonate suspension.
  • lithium iron phosphate Cathode mixture stir at room temperature for 40 minutes, the stirring speed is 380r/min, to obtain lithium iron phosphate Cathode mixture; the prepared lithium iron phosphate cathode mixture is spray-dried at 100°C to prepare lithium iron phosphate cathode mixture powder, and the lithium iron phosphate cathode mixture powder is roasted at 650°C in a nitrogen atmosphere for 4 hours to obtain a regeneration cycle Lithium iron phosphate cathode material.
  • Example 1 The difference from Example 1 is that an equal amount of pure water is used instead of the lithium dihydrogen phosphate solution.
  • Example 1 The difference from Example 1 is that an equal amount of 0.1 mol/L phosphoric acid is used instead of the lithium dihydrogen phosphate solution.
  • Example 1 The difference from Example 1 is that an equal amount of 0.1 mol/L LiOH is used instead of lithium dihydrogen phosphate solution.
  • Example 2 The difference from Example 1 is that 60 kg of deionized water and lithium dihydrogen phosphate solution were not added to the lithium iron phosphate positive electrode waste liquid.
  • Example 1 The difference from Example 1 is that an equal amount of pure water is used instead of 750L, 100g/L lithium carbonate suspension aqueous solution.
  • Example 1 The difference from Example 1 is that air atmosphere is used instead of nitrogen atmosphere.
  • NMP concentration detected by gas chromatograph
  • Solid content determination using a solid content tester
  • NMP recovery rate NMP mass after distillation/(1-solid content)1000*NMP concentration of raw solution
  • NMP loss rate 1 - NMP mass after distillation / (1 - solid content) 1000 * raw solution NMP concentration
  • Recovery rate of lithium iron phosphate cathode material mass of lithium iron phosphate cathode filter residue * solid content rate of lithium iron phosphate cathode filter residue / 1000 * solid content of lithium iron phosphate cathode waste liquid
  • the comprehensive indicators are excellent, that is, when the pH of the mixture to be separated is between 6 and 7, not only the filtration speed is fast, but also the recovery rate of NMP is as high as 87.00%, the recovery rate of lithium iron phosphate cathode material is as high as 97%, and regenerated
  • the purity of NMP products is as high as over 99.9%, and the lithium iron phosphate cathode material meets the regeneration requirements to maximize the efficiency of recycling lithium iron phosphate cathode waste liquid.

Abstract

Disclosed are a recovery method and production line for lithium iron phosphate positive electrode waste slurry. The recovery method for lithium iron phosphate positive electrode waste slurry comprises: adding water into lithium iron phosphate positive electrode waste slurry to obtain a waste slurry mixed solution; adjusting the pH value of the waste slurry mixed solution to 5-8 by using a weakly acidic buffering agent, and separating a mixture to be separated to obtain lithium iron phosphate positive electrode filter residues and an NMP mixed filtrate; rectifying the NMP mixed filtrate to obtain an NMP product; mixing the lithium iron phosphate positive electrode filter residues with a lithium source to obtain a lithium iron phosphate positive electrode mixture; and drying and roasting the lithium iron phosphate positive electrode mixture to obtain a lithium iron phosphate positive electrode material. The recovery method for lithium iron phosphate positive electrode waste slurry achieves simple and efficient solid-liquid separation of the lithium iron phosphate positive electrode waste slurry, and also increases the recovery rate of NMP and the lithium iron phosphate positive electrode material, thereby mitigating the problem of environmental pollution.

Description

磷酸铁锂正极废液的回收方法及其回收生产线Recycling method of lithium iron phosphate cathode waste liquid and its recycling production line 技术领域Technical field
本申请实施例涉及锂电池废液处理技术领域,例如一种磷酸铁锂正极废液的回收方法及其回收生产线。Embodiments of the present application relate to the technical field of lithium battery waste liquid treatment, such as a method for recycling lithium iron phosphate cathode waste liquid and its recycling production line.
背景技术Background technique
目前磷酸铁锂电池的市场占比愈发扩大,磷酸铁锂正极的成本控制也愈发重要。但是在磷酸铁锂电池的生产过程中,磷酸铁锂正极浆液容易受放置时间的影响而导致品质不合格,产生废弃的磷酸铁锂正极浆液,从而提高磷酸铁锂电池的生产成本,同时,磷酸铁锂电池在清洗的过程中也会产生大量的磷酸铁锂正极废液。为降低磷酸铁锂电池的生产成本,企业一般会对磷酸铁锂正极废液进行回收处理。At present, the market share of lithium iron phosphate batteries is expanding, and cost control of lithium iron phosphate cathodes has become increasingly important. However, in the production process of lithium iron phosphate batteries, the lithium iron phosphate cathode slurry is easily affected by the storage time, resulting in substandard quality, resulting in discarded lithium iron phosphate cathode slurry, thereby increasing the production cost of lithium iron phosphate batteries. At the same time, phosphoric acid Lithium iron batteries will also produce a large amount of lithium iron phosphate cathode waste during the cleaning process. In order to reduce the production cost of lithium iron phosphate batteries, companies generally recycle the lithium iron phosphate cathode waste liquid.
在对磷酸铁锂正极废液进行回收处理的过程中,主要是回收磷酸铁锂正极材料和NMP(N-Methy-lpyrrolidone,N-甲基吡咯烷酮),这样,不仅能够有效地解决磷酸铁锂正极废液排放污染环境的问题,还能降低磷酸铁锂电池的生产成本。In the process of recycling lithium iron phosphate cathode waste liquid, the main purpose is to recover lithium iron phosphate cathode materials and NMP (N-Methy-lpyrrolidone, N-methylpyrrolidone). In this way, it can not only effectively solve the problem of lithium iron phosphate cathode The problem of waste liquid discharge polluting the environment can also reduce the production cost of lithium iron phosphate batteries.
然而,相关技术在对磷酸铁锂正极废液进行回收处理的过程中,由于磷酸铁锂正极废液的胶体稳定性较好,导致难以通过压滤和离心来实现固液分离,即存在着固液较难分离的问题,从而不能对磷酸铁锂正极废液中的磷酸铁锂正极材料和NMP进行较好的回收,即存在着回收率较低的问题。However, in the process of recycling the lithium iron phosphate cathode waste liquid in related technologies, due to the good colloidal stability of the lithium iron phosphate cathode waste liquid, it is difficult to achieve solid-liquid separation through filter press and centrifugation, that is, there are solid-liquid separations. The problem is that the liquid is difficult to separate, so the lithium iron phosphate cathode material and NMP in the lithium iron phosphate cathode waste liquid cannot be recovered well, that is, there is a problem of low recovery rate.
发明内容Contents of the invention
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。The following is an overview of the topics described in detail in this article. This summary is not intended to limit the scope of the claims.
本申请实施例中提供一种磷酸铁锂正极废液的回收方法及其回收生产线,以实现高效分离回收磷酸铁锂正极废液中的磷酸铁锂正极材料和NMP,以提高磷酸铁锂正极材料和NMP的回收率。The embodiments of this application provide a method for recycling lithium iron phosphate cathode waste liquid and its recycling production line to achieve efficient separation and recovery of lithium iron phosphate cathode material and NMP in the lithium iron phosphate cathode waste liquid, so as to improve the lithium iron phosphate cathode material. and NMP recovery rate.
本申请的实施例是通过以下技术方案来实现的:The embodiments of this application are realized through the following technical solutions:
一种磷酸铁锂正极废液的回收方法,包括:A method for recycling lithium iron phosphate cathode waste liquid, including:
向磷酸铁锂正极废液中加入水混合,得到废液混合液; Add water to the lithium iron phosphate positive electrode waste liquid and mix to obtain a waste liquid mixture;
将弱酸性缓冲剂加入所述废液混合液中,以调节所述废液混合液的pH至5~8,得到待分离混合物;Add a weakly acidic buffer to the waste liquid mixture to adjust the pH of the waste liquid mixture to 5 to 8 to obtain a mixture to be separated;
对所述待分离混合物进行分离,得到磷酸铁锂正极滤渣和NMP混合滤液;Separate the mixture to be separated to obtain lithium iron phosphate positive electrode filter residue and NMP mixed filtrate;
对所述NMP混合滤液进行精馏,以得到NMP产品;Perform rectification on the NMP mixed filtrate to obtain NMP products;
将所述磷酸铁锂正极滤渣与锂源混合,以得到磷酸铁锂正极混料;Mix the lithium iron phosphate positive electrode filter residue with a lithium source to obtain a lithium iron phosphate positive electrode mixture;
对所述磷酸铁锂正极混料进行干燥和焙烧,得到磷酸铁锂正极材料。The lithium iron phosphate cathode mixture is dried and roasted to obtain a lithium iron phosphate cathode material.
在其他一些实施例中,所述水的用量占所述磷酸铁锂正极废液总体积的15%~20%。In some other embodiments, the amount of water accounts for 15% to 20% of the total volume of the lithium iron phosphate cathode waste liquid.
在其他一些实施例中,所述水包括去离子水、纯水中的至少一种。In some other embodiments, the water includes at least one of deionized water and pure water.
在其他一些实施例中,所述弱酸性缓冲剂包括磷酸二氢锂、碳酸和草酸中的至少一种。In other embodiments, the weakly acidic buffer includes at least one of lithium dihydrogen phosphate, carbonic acid, and oxalic acid.
在其他一些实施例中,所述分离的方法为压滤或离心。In some other embodiments, the separation method is filtration or centrifugation.
在其他一些实施例中,所述精馏的温度为90℃~130℃。In some other embodiments, the temperature of the rectification is 90°C to 130°C.
在其他一些实施例中,所述磷酸铁锂正极滤渣与锂源混合时,所述磷酸铁锂正极滤渣与所述锂源的质量比为1∶1。In some other embodiments, when the lithium iron phosphate positive electrode filter residue and the lithium source are mixed, the mass ratio of the lithium iron phosphate positive electrode filter residue and the lithium source is 1:1.
在其他一些实施例中,所述焙烧的条件为:在650℃~700℃和氮气氛围下焙烧3h~4h。In some other embodiments, the roasting conditions are: roasting at 650°C to 700°C and in a nitrogen atmosphere for 3h to 4h.
在其他一些实施例中,所述干燥的温度为100℃~150℃。In some other embodiments, the drying temperature is 100°C to 150°C.
一种磷酸铁锂正极废液回收生产线,采用上述任一实施例中所述的磷酸铁锂正极废液的回收方法进行生产。A lithium iron phosphate cathode waste liquid recovery production line is produced using the recovery method of lithium iron phosphate cathode waste liquid described in any of the above embodiments.
与相关技术相比,本申请实施例至少具有以下优点:Compared with related technologies, the embodiments of the present application have at least the following advantages:
本申请实施例的回收方法,首先向磷酸铁锂正极废液中加入水;如此,一方面,加入的水能够使磷酸铁锂正极废液中的粘胶剂PVDF失活,粘性骤降,从而能够破坏磷酸铁锂正极废液胶体的稳定性,使得磷酸铁锂正极废液容易出现固液分离的现象,有效解决磷酸铁锂正极废液固液较难分离的问题;另一方面,加入的水能够抑制NMP水解,提高NMP的回收率。接着,本申请采用弱酸性缓冲剂调节废液混合液的pH至5~8,由于加入的水能够破坏磷酸铁锂正极废液胶体的稳定性,以使弱酸性缓冲剂能够更好进入磷酸铁锂正极材料表面和NMP中,使加入的弱酸性缓冲剂不仅能够中和废液的酸碱度,有效抑制NMP水解,进一步提高NMP的回收率;而且弱酸性缓冲剂的阳离子能够吸附于磷酸 铁锂正极材料颗粒的表面,引起胶体内部电荷的不平衡,从而加快磷酸铁锂正极材料颗粒的凝聚,实现固液快速分离,降低固液分离难度,通过常规的压滤或离心即可有效分离磷酸铁锂正极材料和NMP液相,且加入的弱酸性缓冲剂还能抑制NMP的水解和磷酸铁锂正极材料发生溶解,从而提高磷酸铁锂正极材料和NMP的回收率。最后,通过精馏回收得到NMP产品,通过将磷酸铁锂正极滤渣与锂源混合,补充磷酸铁锂正极滤渣的锂离子含量,再通过干燥、焙烧即可制得符合要求的再生磷酸铁锂正极材料符合要求的再生磷酸铁锂正极材料。本申请的回收方法操作简单,分离高效,磷酸铁锂和NMP的回收率高,制备的再生磷酸铁锂正极材料的磷酸铁锂形貌好且电化学性能好。The recycling method of the embodiment of the present application first adds water to the lithium iron phosphate cathode waste liquid; in this way, on the one hand, the added water can deactivate the adhesive PVDF in the lithium iron phosphate cathode waste liquid, and the viscosity drops sharply, thereby It can destroy the stability of the colloid of lithium iron phosphate cathode waste liquid, making it easy for solid-liquid separation to occur in the lithium iron phosphate cathode waste liquid, effectively solving the problem of difficult solid-liquid separation of lithium iron phosphate cathode waste liquid; on the other hand, the added Water can inhibit the hydrolysis of NMP and improve the recovery rate of NMP. Next, this application uses a weakly acidic buffer to adjust the pH of the waste liquid mixture to 5 to 8. Since the added water can destroy the stability of the lithium iron phosphate cathode waste liquid colloid, the weakly acidic buffer can better enter the iron phosphate. On the surface of the lithium cathode material and in the NMP, the added weakly acidic buffer can not only neutralize the pH of the waste liquid, effectively inhibit the hydrolysis of NMP, and further improve the recovery rate of NMP; the cations of the weakly acidic buffer can also be adsorbed on phosphoric acid. The surface of the lithium iron cathode material particles causes an imbalance of charges within the colloid, thereby accelerating the agglomeration of the lithium iron phosphate cathode material particles, achieving rapid solid-liquid separation, and reducing the difficulty of solid-liquid separation. It can be effectively separated by conventional filter press or centrifugation. Lithium iron phosphate cathode material and NMP liquid phase, and the added weakly acidic buffer can also inhibit the hydrolysis of NMP and the dissolution of the lithium iron phosphate cathode material, thereby improving the recovery rate of lithium iron phosphate cathode material and NMP. Finally, the NMP product is recovered through distillation, and the lithium iron phosphate cathode filter residue is mixed with the lithium source to supplement the lithium ion content of the lithium iron phosphate cathode filter residue, and then dried and roasted to obtain a regenerated lithium iron phosphate cathode that meets the requirements. The material meets the requirements of recycled lithium iron phosphate cathode material. The recycling method of the present application is simple to operate, efficient in separation, has a high recovery rate of lithium iron phosphate and NMP, and the prepared regenerated lithium iron phosphate cathode material has good lithium iron phosphate morphology and good electrochemical performance.
在阅读并理解了附图和详细描述后,可以明白其他方面。Other aspects will be apparent after reading and understanding the drawings and detailed description.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts.
图1为本申请一实施方式的磷酸铁锂正极废液的回收方法的流程图;Figure 1 is a flow chart of a method for recovering lithium iron phosphate cathode waste liquid according to an embodiment of the present application;
图2为本申请一实施方式的磷酸铁锂正极材料的XRD图;Figure 2 is an XRD pattern of a lithium iron phosphate cathode material according to an embodiment of the present application;
图3为本申请一实施方式的磷酸铁锂正极材料的SEM图;Figure 3 is an SEM image of a lithium iron phosphate cathode material according to an embodiment of the present application;
图4为本申请一实施方式的磷酸铁锂正极材料的电性能测试图。Figure 4 is an electrical performance test chart of a lithium iron phosphate cathode material according to an embodiment of the present application.
具体实施方式Detailed ways
为了便于理解本申请,下面将参照相关附图对本申请进行更全面的描述。附图中给出了本申请的较佳实施方式。但是,本申请可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本申请的公开内容理解的更加透彻全面。In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present application are shown in the accompanying drawings. However, the present application may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and comprehensive understanding of the disclosure of the present application.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示 是唯一的实施方式。It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or intervening elements may also be present. When an element is said to be "connected" to another element, it can be directly connected to the other element or there may also be intervening elements present. The terms "vertical,""horizontal,""left,""right" and similar expressions used herein are for illustrative purposes only and do not imply is the only way to implement it.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于抑制本申请。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the description of the present application is for the purpose of describing specific embodiments only and is not intended to inhibit the present application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
本申请实施例还提供一种磷酸铁锂正极废液的回收方法,为更好地理解本申请的技术方案和有益效果,以下结合具体实施例对本申请做进一步地详细说明,请参阅图1,一实施方式的磷酸铁锂正极废液的回收方法包括如下步骤的部分或全部:The embodiments of the present application also provide a method for recycling lithium iron phosphate cathode waste liquid. In order to better understand the technical solutions and beneficial effects of the present application, the present application will be further described in detail below with reference to specific examples. Please refer to Figure 1. An embodiment of a method for recovering lithium iron phosphate cathode waste liquid includes some or all of the following steps:
S110、向磷酸铁锂正极废液加入水混合,得到废液混合液。S110. Add water to the lithium iron phosphate positive electrode waste liquid and mix it to obtain a waste liquid mixture.
可以理解,一般磷酸铁锂正极废液的成分包括磷酸铁锂,PVDF(Polyvinylidenefluoride,聚二偏氟乙烯)、导电炭黑和NMP,由于PVDF是一种有机胶粘剂,能使磷酸铁锂正极浆液的黏度较高,达到8000mpa·S~10000mpa·S,这样增大对磷酸铁锂正极废液中的NMP和磷酸铁锂正极材料的分离难度。因此,本申请通过向磷酸铁锂正极废液加入水,由于PVDF不溶于水,使得加入的水能够使磷酸铁锂正极废液中的粘胶剂PVDF快速地失活,粘性骤降,从而破坏磷酸铁锂正极废液胶体的稳定性,使得磷酸铁锂正极废液容易出现固液分离的现象,有效解决磷酸铁锂正极废液固液较难分离问题。此外,加入的水能够抑制NMP的水解,以提高对NMP的回收率,另一方面,加入的水还能增加磷酸铁锂正极废液的流动性,以使水在混合操作下能够全面快速地与PVDF接触,以实现高效快速破坏磷酸铁锂正极废液胶体的稳定性。It can be understood that the general components of lithium iron phosphate cathode waste liquid include lithium iron phosphate, PVDF (Polyvinylidenefluoride, polyvinylidene fluoride), conductive carbon black and NMP. Since PVDF is an organic adhesive, it can make the lithium iron phosphate cathode slurry The viscosity is relatively high, reaching 8000mpa·S to 10000mpa·S, which makes it more difficult to separate NMP and lithium iron phosphate cathode materials in the lithium iron phosphate cathode waste liquid. Therefore, this application adds water to the lithium iron phosphate cathode waste liquid. Since PVDF is insoluble in water, the added water can quickly deactivate the adhesive PVDF in the lithium iron phosphate cathode waste liquid, causing the viscosity to drop sharply, thereby destroying the The stability of the colloid of the lithium iron phosphate cathode waste liquid makes it easy for solid-liquid separation to occur in the lithium iron phosphate cathode waste liquid, effectively solving the problem of difficult solid-liquid separation of the lithium iron phosphate cathode waste liquid. In addition, the added water can inhibit the hydrolysis of NMP to improve the recovery rate of NMP. On the other hand, the added water can also increase the fluidity of the lithium iron phosphate cathode waste liquid so that the water can be fully and quickly dispersed under the mixing operation. Contact with PVDF to achieve efficient and rapid destruction of the stability of the lithium iron phosphate cathode waste liquid colloid.
S120、将弱酸性缓冲剂加入所述废液混合液,以调节所述废液混合液的pH至5~8,得到待分离混合物。S120. Add a weakly acidic buffer to the waste liquid mixture to adjust the pH of the waste liquid mixture to 5-8 to obtain a mixture to be separated.
可以理解,由于磷酸铁锂正极废液中存在有残锂从而导致磷酸铁锂正极废液显碱性,即pH=9~12,又由于NMP在强碱性或强酸性环境中容易发生水解。因此,本申请通过采用弱酸性缓冲剂以调节废液混合液的pH至5~8,以使pH值控制在接近中性环境中,从而可以较大程度地抑制NMP发生水解。值得一提 的是,由于磷酸铁锂正极废液中磷酸铁锂正极材料在废液中显正电性,即磷酸铁锂正极材料颗粒表面带正电荷,容易在磷酸铁锂正极废液中形成稳定的胶体,而本申请加入的弱酸性缓冲剂,使弱酸性缓冲剂的阳离子能够吸附于磷酸铁锂正极材料颗粒表面引起胶体内部电荷不平衡,从而加快磷酸铁锂正极材料颗粒的凝聚,实现固液的快速分离,从而降低固液分离难度,使得用户通过常规的压滤和离心即可达到实现有效分离磷酸铁锂正极材料和NMP液相,且加入的弱酸性缓冲剂还能抑制NMP的水解和磷酸铁锂正极材料发生溶解,从而提高磷酸铁锂正极材料和NMP的回收率。值得一提的是,所谓的弱酸性缓冲剂,是指弱酸性缓冲剂的pH<7且pH>4的酸性溶液。It can be understood that due to the presence of residual lithium in the lithium iron phosphate cathode waste liquid, the lithium iron phosphate cathode waste liquid is alkaline, that is, pH=9-12, and because NMP is prone to hydrolysis in a strongly alkaline or strongly acidic environment. Therefore, this application uses a weakly acidic buffer to adjust the pH of the waste liquid mixture to 5 to 8, so that the pH value is controlled in a near-neutral environment, thereby inhibiting the hydrolysis of NMP to a greater extent. Worth to talk about What is interesting is that the lithium iron phosphate cathode material in the lithium iron phosphate cathode waste liquid is positively charged in the waste liquid, that is, the surface of the lithium iron phosphate cathode material particles is positively charged, and it is easy to form a stable colloid in the lithium iron phosphate cathode waste liquid. , and the weakly acidic buffer added in this application enables the cations of the weakly acidic buffer to be adsorbed on the surface of the lithium iron phosphate cathode material particles, causing a charge imbalance within the colloid, thereby accelerating the aggregation of the lithium iron phosphate cathode material particles and achieving solid-liquid Rapid separation, thereby reducing the difficulty of solid-liquid separation, allows users to effectively separate lithium iron phosphate cathode materials and NMP liquid phases through conventional filter press and centrifugation, and the added weakly acidic buffer can also inhibit the hydrolysis of NMP and phosphoric acid The lithium iron cathode material is dissolved, thereby increasing the recovery rate of lithium iron phosphate cathode material and NMP. It is worth mentioning that the so-called weakly acidic buffer refers to an acidic solution with pH<7 and pH>4.
S130、对所述待分离混合物进行分离,得到磷酸铁锂正极滤渣和NMP混合滤液,以实现对分离混合物高效快速地分离,且分离效果好。S130. Separate the mixture to be separated to obtain lithium iron phosphate positive electrode filter residue and NMP mixed filtrate, so as to achieve efficient and rapid separation of the separated mixture with good separation effect.
S140、对所述NMP混合滤液进行精馏,得到NMP产品。可以理解,通过对NMP混合滤液进行精馏,不仅确保NMP的流失量较少,以提高NMP的回收率,且还能够对NMP混合滤液中的锂离子进行回收,以减轻锂离子对环境的污染。S140. Distill the NMP mixed filtrate to obtain an NMP product. It can be understood that by distilling the NMP mixed filtrate, not only ensures less loss of NMP to improve the recovery rate of NMP, but also recovers lithium ions in the NMP mixed filtrate to reduce the environmental pollution of lithium ions. .
S150、将所述磷酸铁锂正极滤渣与锂源混合,以得到磷酸铁锂正极混料。S150. Mix the lithium iron phosphate cathode filter residue and a lithium source to obtain a lithium iron phosphate cathode mixture.
可以理解,由于分离得到的磷酸铁锂正极滤渣的锂离子的含量比市面销售的磷酸铁锂正极材料的锂离子的含量低,若不将磷酸铁锂正极滤渣与含锂离子悬浊液进行混合操作,则无法确保后续可以得到符合要求的再生磷酸铁锂正极材料。因此,本申请通过将所述磷酸铁锂正极滤渣与锂源进行混合操作,以补充磷酸铁锂正极滤渣中锂离子含量,以确保后续焙烧后能够得到符合要求的再生磷酸铁锂正极材料。It can be understood that since the lithium ion content of the separated lithium iron phosphate cathode filter residue is lower than that of the commercially available lithium iron phosphate cathode material, if the lithium iron phosphate cathode filter residue is not mixed with the lithium ion-containing suspension, operation, it is impossible to ensure that subsequent regenerated lithium iron phosphate cathode materials that meet the requirements can be obtained. Therefore, this application mixes the lithium iron phosphate cathode filter residue with a lithium source to supplement the lithium ion content in the lithium iron phosphate cathode filter residue to ensure that the regenerated lithium iron phosphate cathode material that meets the requirements can be obtained after subsequent roasting.
S160、对所述磷酸铁锂正极混料进行干燥和焙烧,得到磷酸铁锂正极材料。S160: Dry and bake the lithium iron phosphate cathode mixture to obtain a lithium iron phosphate cathode material.
可以理解,通过将磷酸铁锂正极混料进行干燥操作,能够有效地去除磷酸铁锂正极混料的水分,以得到粒径较小的磷酸铁锂正极混料的粉末,以避免出现磷酸铁锂正极混料出现结块现象,有利于后续在对其进行焙烧操作时,使得粒径较小磷酸铁锂正极混料的粉末能够更充分吸收热量,即提高了磷酸铁锂正 极混料的粉末与热量的接触面积,以快速得到符合要求的再生磷酸铁锂正极材料,请参阅图2可知,得到磷酸铁锂正极材料的磷酸铁锂峰,杂质峰较少,主要物质为磷酸铁锂,图3中可以看到焙烧得到的磷酸铁锂正极材料的颗粒的晶粒尺寸在0.6~1.8μm之间,再生磷酸铁锂形貌好,从图4可知,焙烧得到的磷酸铁锂正极材料电性能指标:0.1C放电容量为155mAh/g,1C放电容量为138mAh/g,另外,测得0.1C首次充放电效率>95%,即再生磷酸铁锂的电化学性能好,即符合要求的再生磷酸铁锂正极材料。此外,可以将回收得到再生的NMP产品和再生磷酸铁锂正极材料直接回收循环投入到磷酸铁锂电池的生产中,从而降低磷酸铁锂电池的生产成本。It can be understood that by drying the lithium iron phosphate cathode mixture, the moisture of the lithium iron phosphate cathode mixture can be effectively removed to obtain a powder of the lithium iron phosphate cathode mixture with a smaller particle size to avoid the appearance of lithium iron phosphate. The agglomeration phenomenon in the cathode mixture is beneficial to the subsequent roasting operation, so that the powder of the lithium iron phosphate cathode mixture with smaller particle size can absorb heat more fully, that is, the positive rate of lithium iron phosphate is improved. The contact area between the mixed powder and heat can be quickly obtained to quickly obtain the regenerated lithium iron phosphate cathode material that meets the requirements. Please refer to Figure 2. It can be seen that the lithium iron phosphate peak of the lithium iron phosphate cathode material is obtained. There are fewer impurity peaks and the main substance is Lithium iron phosphate, as shown in Figure 3, the grain size of the calcined lithium iron phosphate cathode material particles is between 0.6 and 1.8 μm, and the regenerated lithium iron phosphate has a good morphology. As can be seen from Figure 4, the calcined iron phosphate Electrical performance indicators of lithium cathode materials: 0.1C discharge capacity is 155mAh/g, 1C discharge capacity is 138mAh/g. In addition, the first charge and discharge efficiency of 0.1C was measured to be >95%, that is, the electrochemical performance of regenerated lithium iron phosphate is good, that is, Regenerated lithium iron phosphate cathode material that meets the requirements. In addition, the recycled NMP products and regenerated lithium iron phosphate cathode materials can be directly recycled and put into the production of lithium iron phosphate batteries, thereby reducing the production cost of lithium iron phosphate batteries.
上述的磷酸铁锂正极废液的回收方法,首先向磷酸铁锂正极废液中加入水;如此,一方面,加入的水能够使磷酸铁锂正极废液中的粘胶剂PVDF失活,粘性骤降,从而能够破坏磷酸铁锂正极废液胶体的稳定性,使得磷酸铁锂正极废液容易出现固液分离的现象,有效解决磷酸铁锂正极废液固液较难分离的问题;另一方面,加入的水能够抑制NMP水解,提高NMP的回收率。接着,本申请采用弱酸性缓冲剂调节废液混合液的pH至5~8,由于加入的水能够破坏磷酸铁锂正极废液胶体的稳定性,以使弱酸性缓冲剂能够更好进入磷酸铁锂正极材料表面和NMP中,使加入的弱酸性缓冲剂不仅能够中和废液的酸碱度,有效抑制NMP水解,进一步提高NMP的回收率;而且弱酸性缓冲剂的阳离子能够吸附于磷酸铁锂正极材料颗粒的表面,引起胶体内部电荷的不平衡,从而加快磷酸铁锂正极材料颗粒的凝聚,实现固液快速分离,降低固液分离难度,通过常规的压滤或离心即可有效分离磷酸铁锂正极材料和NMP液相,且加入的弱酸性缓冲剂还能抑制NMP的水解和磷酸铁锂正极材料发生溶解,从而提高磷酸铁锂正极材料和NMP的回收率。最后,通过精馏回收得到NMP产品,通过将磷酸铁锂正极滤渣与锂源混合,补充磷酸铁锂正极滤渣的锂离子含量,再通过干燥、焙烧即可制得符合要求的再生磷酸铁锂正极材料符合要求的再生磷酸铁锂正极材料。本申请的回收方法操作简单,分离高效,磷酸铁锂和NMP的回收率高,制备的再生磷酸铁锂正极材料的磷酸铁锂形貌好且电化学性能好。 The above-mentioned recycling method of lithium iron phosphate cathode waste liquid first adds water to the lithium iron phosphate cathode waste liquid; in this way, on the one hand, the added water can deactivate the adhesive PVDF in the lithium iron phosphate cathode waste liquid, making the viscosity A sudden drop, which can destroy the stability of the colloid of the lithium iron phosphate cathode waste liquid, making the lithium iron phosphate cathode waste liquid prone to solid-liquid separation, effectively solving the problem of difficult solid-liquid separation of the lithium iron phosphate cathode waste liquid; another On the other hand, the added water can inhibit the hydrolysis of NMP and improve the recovery rate of NMP. Next, this application uses a weakly acidic buffer to adjust the pH of the waste liquid mixture to 5 to 8. Since the added water can destroy the stability of the lithium iron phosphate cathode waste liquid colloid, the weakly acidic buffer can better enter the iron phosphate. On the surface of the lithium cathode material and in the NMP, the added weakly acidic buffer can not only neutralize the pH of the waste liquid, effectively inhibit the hydrolysis of NMP, and further improve the recovery rate of NMP; the cations of the weakly acidic buffer can also be adsorbed on the lithium iron phosphate positive electrode. The surface of the material particles causes an imbalance of charges within the colloid, thereby accelerating the agglomeration of the lithium iron phosphate cathode material particles, achieving rapid solid-liquid separation, and reducing the difficulty of solid-liquid separation. Lithium iron phosphate can be effectively separated by conventional filter press or centrifugation. The cathode material and NMP liquid phase, and the added weakly acidic buffer can also inhibit the hydrolysis of NMP and the dissolution of the lithium iron phosphate cathode material, thereby improving the recovery rate of the lithium iron phosphate cathode material and NMP. Finally, the NMP product is recovered through distillation. The lithium iron phosphate cathode filter residue is mixed with the lithium source to supplement the lithium ion content of the lithium iron phosphate cathode filter residue. The regenerated lithium iron phosphate cathode that meets the requirements can be obtained by drying and roasting. The material meets the requirements of recycled lithium iron phosphate cathode material. The recovery method of the present application is simple to operate, has high separation efficiency, has a high recovery rate of lithium iron phosphate and NMP, and the prepared regenerated lithium iron phosphate cathode material has good lithium iron phosphate morphology and good electrochemical performance.
需要说明的是,相对相关的磷酸铁锂正极废液处理方法而言,通常使用减压蒸馏和絮凝压滤改良方式实现对NMP与磷酸铁锂正极材料的分离,由于采用减压蒸馏的方法不仅能耗较大且NMP回收率较低,而由于絮凝压滤改良方式采用的是特殊酸度调节剂,不仅操作复杂,且特殊酸度调节剂加快NMP的水解及磷酸铁锂正极材料的溶解,从而造成NMP的水解和磷酸铁锂正极材料的回收率较低,不能实现回收的最大效益化。因此,本申请通过先向磷酸铁锂正极废液加入水进行混合操作,以使水能够快速地对磷酸铁锂正极废液中的粘胶剂PVDF失活,粘性骤降,以破坏磷酸铁锂正极废液胶体的稳定性,然后向废液混合液加入弱酸性缓冲剂,并将废液混合液的pH调至至5~8,以加入的弱酸性缓冲剂能够抑制NMP发生水解及磷酸铁锂正极材料发生溶解,从而提高磷酸铁锂正极材料和NMP的回收率,且加入的弱酸性缓冲剂的阳离子能够吸附于磷酸铁锂正极材料颗粒的表面,从而加快磷酸铁锂正极材料颗粒的凝聚,以实现磷酸铁锂正极废液固液的高效快速分离,从而降低固液分离的难度,不仅操作简单且高效,且分离效果好,且提高NMP和磷酸铁锂正极材料的回收率,从而实现回收的最大效益化。It should be noted that compared with the related lithium iron phosphate cathode waste treatment methods, vacuum distillation and flocculation filter press are usually used to separate NMP and lithium iron phosphate cathode materials. Since the method of vacuum distillation is not only The energy consumption is large and the NMP recovery rate is low. Since the flocculation filter press improvement method uses a special acidity regulator, not only is the operation complicated, but the special acidity regulator accelerates the hydrolysis of NMP and the dissolution of the lithium iron phosphate cathode material, resulting in The hydrolysis of NMP and the recovery rate of lithium iron phosphate cathode materials are low, and the maximum efficiency of recycling cannot be achieved. Therefore, this application first adds water to the lithium iron phosphate cathode waste liquid for mixing operation, so that the water can quickly deactivate the adhesive PVDF in the lithium iron phosphate cathode waste liquid, and the viscosity drops sharply to destroy the lithium iron phosphate. Stability of the positive electrode waste liquid colloid, then add a weak acidic buffer to the waste liquid mixture, and adjust the pH of the waste liquid mixture to 5 to 8, so that the added weakly acidic buffer can inhibit the hydrolysis of NMP and iron phosphate The lithium cathode material dissolves, thereby increasing the recovery rate of lithium iron phosphate cathode material and NMP, and the cations of the added weakly acidic buffer can be adsorbed on the surface of the lithium iron phosphate cathode material particles, thereby accelerating the agglomeration of the lithium iron phosphate cathode material particles. , to achieve efficient and rapid separation of solid-liquid lithium iron phosphate cathode waste liquid, thereby reducing the difficulty of solid-liquid separation. It is not only simple and efficient to operate, but also has good separation effect, and improves the recovery rate of NMP and lithium iron phosphate cathode materials, thereby achieving Maximize recycling efficiency.
在其他一些实施例中,首先向磷酸铁锂正极废液加入水,并进行搅拌操作,以得到废液混合液,再采用弱酸性缓冲剂调节废液混合液的pH至5~8,以得到待分离混合物。需要进一步说明的是,由于加入水不仅能够对磷酸铁锂正极废液的粘胶剂进行破坏,以实现快速破坏胶体的稳定性,且还抑制了NMP发生水解,提高NMP的回收利用率,然后加入弱酸性缓冲剂使废液混合液的pH为5~8,使磷酸铁锂正极材料表面能够吸附弱酸性缓冲剂的阳离子,以加快磷酸铁锂正极材料与NMP水解,且弱酸性缓冲剂还能中和废液混合液中的碱度,以抑制NMP的水解及磷酸铁锂正极材料的溶解,以提高NMP水解和磷酸铁锂正极材料的回收率。In some other embodiments, water is first added to the lithium iron phosphate positive electrode waste liquid and stirred to obtain a waste liquid mixture, and then a weakly acidic buffer is used to adjust the pH of the waste liquid mixture to 5-8 to obtain The mixture is to be separated. It should be further explained that adding water can not only destroy the adhesive of the lithium iron phosphate cathode waste liquid to achieve rapid destruction of the colloid stability, but also inhibit the hydrolysis of NMP and improve the recycling rate of NMP. Add a weak acidic buffer to make the pH of the waste liquid mixture 5 to 8, so that the surface of the lithium iron phosphate cathode material can absorb the cations of the weakly acidic buffer to accelerate the hydrolysis of the lithium iron phosphate cathode material and NMP, and the weakly acidic buffer can also It can neutralize the alkalinity in the waste liquid mixture to inhibit the hydrolysis of NMP and the dissolution of the lithium iron phosphate cathode material, thereby improving the hydrolysis of NMP and the recovery rate of the lithium iron phosphate cathode material.
若将两者的添加顺序调换,即先加弱酸性缓冲剂后加水,由于刚加进入的弱酸性缓冲剂未能快速地破坏粘胶剂,而需要等到加入水后才能较快速地破坏粘胶剂,导致不能高效快速地对磷酸铁锂正极废液实现分离,即降低磷酸铁锂 正极废液固液分离的速度。此外,若选择先加弱酸性缓冲剂后再加入水,后续还需要再次使用弱酸性缓冲剂对磷酸铁锂正极废液进行调pH,不仅增加处理的步骤,造成操作较复杂且固液分离速度慢,且提高弱酸性缓冲剂的使用量,造成处理成本变高。因此,本申请通过先加水混合均匀后再加入弱酸性缓冲剂,这样,不仅操作简单且固液分离速度快,以实现磷酸铁锂正极废液高效分离,且抑制NMP水解及减轻磷酸铁锂正极材料溶解,从而提高NMP水解和磷酸铁锂正极材料的回收率。If the order of adding the two is reversed, that is, adding the weak acidic buffer first and then adding water, the newly added weakly acidic buffer cannot destroy the adhesive quickly, and it is necessary to wait until water is added to destroy the adhesive more quickly. agent, resulting in the inability to efficiently and quickly separate the lithium iron phosphate cathode waste liquid, that is, reducing the lithium iron phosphate The speed of solid-liquid separation of positive electrode waste liquid. In addition, if you choose to add a weakly acidic buffer first and then add water, you will need to use a weakly acidic buffer again to adjust the pH of the lithium iron phosphate cathode waste solution. This not only increases the number of processing steps, but also makes the operation more complicated and the solid-liquid separation speeds up. It is slow and increases the usage of weakly acidic buffer, resulting in higher processing costs. Therefore, this application first adds water and mixes evenly before adding a weakly acidic buffer. In this way, the operation is simple and the solid-liquid separation speed is fast, so as to achieve efficient separation of lithium iron phosphate cathode waste liquid, and inhibit NMP hydrolysis and reduce the risk of lithium iron phosphate cathode waste. Materials dissolve, thereby improving NMP hydrolysis and recovery of lithium iron phosphate cathode materials.
进一步地,在较优一些实施例中,通过控制废液混合液的pH为6~7,以确保废液混合液接近中性,从而有效抑制NMP的水解且减轻磷酸铁锂正极材料发生溶解,且有助于磷酸铁锂正极材料吸附弱酸缓冲剂的阳离子,以实现固液高效分离,不仅操作简单且快速,且提高NMP和磷酸铁锂正极材料的回收率,以实现回收的最大效益化,且最终得到的NMP产品和磷酸铁锂正极材料能够直接循环投入到磷酸铁锂电池的生产中,从而降低磷酸铁锂电池的生产成本,且解决磷酸铁锂正极废液排放污染环境的问题。Further, in some preferred embodiments, the pH of the waste liquid mixture is controlled to 6-7 to ensure that the waste liquid mixture is close to neutral, thereby effectively inhibiting the hydrolysis of NMP and reducing the dissolution of the lithium iron phosphate cathode material. It also helps the lithium iron phosphate cathode material to absorb the cations of the weak acid buffer to achieve efficient solid-liquid separation. It is not only simple and fast to operate, but also improves the recovery rate of NMP and lithium iron phosphate cathode materials to maximize the efficiency of recycling. And the finally obtained NMP products and lithium iron phosphate cathode materials can be directly recycled into the production of lithium iron phosphate batteries, thereby reducing the production cost of lithium iron phosphate batteries and solving the problem of environmental pollution caused by the discharge of lithium iron phosphate cathode waste liquid.
在其他一些实施例中,所述水的用量占所述磷酸铁锂正极废液总体积的15%~20%,即所述水的用量占所述磷酸铁锂正极废液中液体总体积的15%~20%。可以理解,若水使用量低于15%,则加入的水量不能充分使PVDF快速地失活,无法高效全面地破坏胶体的稳定性,使磷酸铁锂正极废液中仍存在着固液较难分离的现象,从而造成NMP和磷酸铁锂正极材料的回收率低;;若水的用量高于20%,一方面会加快NMP水解,从而导致NMP的水解率提高,进而降低NMP的回收率,另一方面不仅会造成水资源产生浪费,且会增大后续干燥处理的时间,从而提高磷酸铁锂正极废液回收成本。因此,本申请通过控制水的用量占所述磷酸铁锂正极废液中液体总体积的15%~20%,使得加入的水能够能够很好地破坏废液中的粘胶剂,如此,不仅提高磷酸铁锂正极废液的高效分离,且使NMP的水解率控制到最低,从而使NMP的水解损失率最低,以提高磷酸铁锂正极废液中NMP的回收率。In some other embodiments, the amount of water accounts for 15% to 20% of the total volume of the lithium iron phosphate cathode waste liquid, that is, the amount of water accounts for 10% of the total volume of the liquid in the lithium iron phosphate cathode waste liquid. 15%~20%. It can be understood that if the amount of water used is less than 15%, the amount of water added will not be enough to quickly inactivate PVDF, and it will not be able to destroy the stability of the colloid efficiently and comprehensively, making it difficult to separate solid and liquid in the lithium iron phosphate cathode waste liquid. phenomenon, resulting in a low recovery rate of NMP and lithium iron phosphate cathode materials; if the amount of water is higher than 20%, on the one hand, it will accelerate the hydrolysis of NMP, resulting in an increase in the hydrolysis rate of NMP, thereby reducing the recovery rate of NMP. On the other hand, Not only will it cause a waste of water resources, but it will also increase the time for subsequent drying processing, thereby increasing the cost of recycling lithium iron phosphate cathode waste liquid. Therefore, this application controls the amount of water to account for 15% to 20% of the total volume of the liquid in the lithium iron phosphate cathode waste liquid, so that the added water can well destroy the adhesive in the waste liquid. In this way, not only Improve the efficient separation of lithium iron phosphate cathode waste liquid and control the hydrolysis rate of NMP to a minimum, thereby minimizing the hydrolysis loss rate of NMP to increase the recovery rate of NMP in the lithium iron phosphate cathode waste liquid.
在其他一些实施例中,所述水包括去离子水、纯水中的至少一种。可以理 解,由于去离子水和纯水中的杂质较少,以确保加入的水具有较高的纯度,可以有效避免引入新的杂质,从而确保后续可以得到纯度高达99.9%的再生磷酸铁锂正极材料,进而使得到的NMP产品能够直接投入生产,以降低磷酸铁锂电池的生产成本。In some other embodiments, the water includes at least one of deionized water and pure water. Reasonable Solution, since there are fewer impurities in deionized water and pure water, it ensures that the added water has a high purity, which can effectively avoid the introduction of new impurities, thereby ensuring that subsequent regenerated lithium iron phosphate cathode materials with a purity of up to 99.9% can be obtained , thereby enabling the obtained NMP products to be directly put into production to reduce the production cost of lithium iron phosphate batteries.
在其他一些实施例中,所述弱酸性缓冲剂包括磷酸二氢锂、碳酸和草酸中的至少一种。可以理解,由于磷酸二氢锂、碳酸和草酸的水溶液均为弱酸性,能够有效地中和磷酸铁锂正极废液OH-,从而能够为NMP提供较接近中性的环境,进而能够抑制NMP发生水解,以提高NMP的回收率。此外,磷酸铁锂正极材料颗粒的表面能够吸附磷酸二氢锂、碳酸和草酸的阳离子以引起胶体内部电荷不平衡,以加快磷酸铁锂正极材料颗粒的凝聚,以实现磷酸铁锂正极废液高效快速分离,从而降低固液分离的难度。In other embodiments, the weakly acidic buffer includes at least one of lithium dihydrogen phosphate, carbonic acid, and oxalic acid. It can be understood that since the aqueous solutions of lithium dihydrogen phosphate, carbonic acid and oxalic acid are all weakly acidic, they can effectively neutralize the lithium iron phosphate cathode waste liquid OH - , thus providing a relatively neutral environment for NMP, thereby inhibiting the occurrence of NMP. Hydrolysis to improve NMP recovery. In addition, the surface of the lithium iron phosphate cathode material particles can adsorb the cations of lithium dihydrogen phosphate, carbonic acid and oxalic acid to cause an internal charge imbalance in the colloid to accelerate the agglomeration of the lithium iron phosphate cathode material particles to achieve high efficiency of the lithium iron phosphate cathode waste liquid. Rapid separation, thereby reducing the difficulty of solid-liquid separation.
需要说明的是,由于磷酸二氢锂、碳酸和草酸加入不会向磷酸铁锂正极废液引进新的杂质,以确保后续可以得到纯度高的NMP产品和磷酸铁锂正极材料。也就是说,加入的磷酸二氢锂与磷酸铁锂正极废液发生的反应:2LiOH+LiH2PO4→Li3PO4+2H2O,可见Li+和H2PO4 -与磷酸铁锂正极废液的Li+和H2PO4 -相一致,以避免磷酸铁锂正极废液引进新的杂质,加入的碳酸与磷酸铁锂正极废液发生的反应:2LiOH+H2CO3→Li2CO3+2H2O;加入的草酸与磷酸铁锂正极废液发生的反应:2LiOH+H2C2O4→Li2C2O4+2H2O;可见Li2CO3和Li2C2O4在后续的精馏、干燥和焙烧时会生成气体和水,以避免磷酸铁锂正极废液引进新的杂质,从而确保得到纯度较高的NMP产品和磷酸铁锂正极材料。此外,加入的水和弱酸性缓冲剂还能够抑制NMP发生水解及磷酸铁锂正极材料发生溶解,从而以提高磷酸铁锂正极材料和NMP的回收率。It should be noted that the addition of lithium dihydrogen phosphate, carbonic acid and oxalic acid will not introduce new impurities into the lithium iron phosphate cathode waste liquid, ensuring that high-purity NMP products and lithium iron phosphate cathode materials can be obtained in the future. In other words, the reaction between the added lithium dihydrogen phosphate and the lithium iron phosphate cathode waste liquid is: 2LiOH+LiH 2 PO 4 → Li 3 PO 4 +2H 2 O. It can be seen that Li + and H 2 PO 4 - react with lithium iron phosphate The Li + and H 2 PO 4 - of the positive electrode waste liquid are consistent to avoid the introduction of new impurities into the lithium iron phosphate positive electrode waste liquid. The reaction between the added carbonic acid and the lithium iron phosphate positive electrode waste liquid is: 2LiOH+H 2 CO 3 → Li 2 CO 3 +2H 2 O; the reaction between the added oxalic acid and the lithium iron phosphate cathode waste liquid: 2LiOH+H 2 C 2 O 4 →Li2C 2 O 4 +2H 2 O; it can be seen that Li 2 CO 3 and Li 2 C 2 O 4 will generate gas and water during the subsequent distillation, drying and roasting to avoid the introduction of new impurities into the lithium iron phosphate cathode waste liquid, thereby ensuring that higher purity NMP products and lithium iron phosphate cathode materials are obtained. In addition, the added water and weakly acidic buffer can also inhibit the hydrolysis of NMP and the dissolution of the lithium iron phosphate cathode material, thereby improving the recovery rate of the lithium iron phosphate cathode material and NMP.
在其他一些实施例中,在所述将弱酸性缓冲剂加入所述废液混合液,以调节所述废液混合液的pH为5~8,得到待分离混合物的步骤中,包括如下具体步骤:边搅拌边向所述废液混合物加入所述弱酸性缓冲剂,并将所述废液混合液的pH调节至5~8。In some other embodiments, the step of adding a weakly acidic buffer to the waste liquid mixture to adjust the pH of the waste liquid mixture to 5-8 to obtain the mixture to be separated includes the following specific steps: : Add the weakly acidic buffer to the waste liquid mixture while stirring, and adjust the pH of the waste liquid mixture to 5-8.
可以理解的,通过边搅拌边向所述废液混合物加入加弱酸性缓冲剂,以确 保加入的弱酸性缓冲剂能够快速地分散至废液混合液中,有效避免加入的弱酸性缓冲剂在与废液混合液的接触面容易发生团聚的现象,从而确保弱酸性缓冲剂能够很好地进入废液混合液内部,以使弱酸性缓冲剂能够充分地与废液混合液进行全面地接触,以实现废液混合液高效快速的固液分离,有效解决磷酸铁锂正极废液较难分离问题。It can be understood that a weak acidic buffer is added to the waste liquid mixture while stirring to ensure that the Ensure that the added weakly acidic buffer can be quickly dispersed into the waste liquid mixture, effectively preventing the added weakly acidic buffer from easily agglomerating at the contact surface with the waste liquid mixture, thereby ensuring that the weakly acidic buffer can function well into the waste liquid mixture so that the weakly acidic buffer can fully contact the waste liquid mixture to achieve efficient and rapid solid-liquid separation of the waste liquid mixture and effectively solve the difficult problem of lithium iron phosphate cathode waste liquid Separation issues.
在较优一实施例中,所述碳酸为饱和溶液,以确保饱和的碳酸能够充分全面地与磷酸铁锂正极废液接触,以实现磷酸铁锂正极废液高效快速的分离,不仅操作简单且高效,且抑制NMP发生水解及磷酸铁锂正极材料发生溶解,从而提高NMP和磷酸铁锂正极材料,且避免了向磷酸铁锂正极废液引进新的杂质,以确保得到纯度高的NMP和磷酸铁锂正极材料,使得到的NMP和磷酸铁锂正极材料能够直接投入生产中,以降低磷酸铁锂电池的生产成本。In a preferred embodiment, the carbonic acid is a saturated solution to ensure that the saturated carbonic acid can fully and comprehensively contact the lithium iron phosphate cathode waste liquid to achieve efficient and rapid separation of the lithium iron phosphate cathode waste liquid, which is not only simple to operate but also It is highly efficient and inhibits the hydrolysis of NMP and the dissolution of lithium iron phosphate cathode materials, thereby improving NMP and lithium iron phosphate cathode materials, and avoiding the introduction of new impurities into the lithium iron phosphate cathode waste liquid to ensure high purity NMP and phosphoric acid. The lithium iron cathode material enables the obtained NMP and lithium iron phosphate cathode materials to be directly put into production to reduce the production cost of lithium iron phosphate batteries.
同样地,在较优一实施例中,草酸为0.1mol/L,以确保0.1mol/L的草酸能够充分全面地与磷酸铁锂正极废液接触,以实现磷酸铁锂正极废液高效快速的分离,不仅操作简单且高效,且抑制NMP发生水解及磷酸铁锂正极材料发生溶解,从而提高NMP和磷酸铁锂正极材料,且避免了向磷酸铁锂正极废液引进新的杂质,以确保得到纯度高的再生的NMP和磷酸铁锂形貌好且电化学性能好再生的磷酸铁锂正极材料,使得到的NMP和磷酸铁锂正极材料能够直接投入生产中,以降低磷酸铁锂电池的生产成本。Similarly, in a preferred embodiment, the oxalic acid is 0.1 mol/L to ensure that the 0.1 mol/L oxalic acid can fully and comprehensively contact the lithium iron phosphate cathode waste liquid to achieve efficient and rapid treatment of the lithium iron phosphate cathode waste liquid. Separation is not only simple and efficient to operate, but also inhibits the hydrolysis of NMP and the dissolution of lithium iron phosphate cathode materials, thereby improving NMP and lithium iron phosphate cathode materials, and avoiding the introduction of new impurities into the lithium iron phosphate cathode waste liquid to ensure that High-purity regenerated NMP and lithium iron phosphate regenerated lithium iron phosphate cathode materials with good morphology and good electrochemical properties enable the obtained NMP and lithium iron phosphate cathode materials to be directly put into production to reduce the production of lithium iron phosphate batteries. cost.
在更优一实施例中,磷酸二氢锂的浓度为200g/L,以确保加入200g/L磷酸二氢锂能够充分全面地与磷酸铁锂正极废液接触,以实现磷酸铁锂正极废液高效快速的分离,不仅操作简单且高效,且抑制NMP发生水解及磷酸铁锂正极材料发生溶解,从而提高NMP和磷酸铁锂正极材料,且避免了向磷酸铁锂正极废液引进新的杂质,以确保得到纯度高的再生NMP和磷酸铁锂形貌好且电化学性能好再生的磷酸铁锂正极材料,使得到的NMP和磷酸铁锂正极材料能够直接投入生产中,以降低磷酸铁锂电池的生产成本。In a more preferred embodiment, the concentration of lithium dihydrogen phosphate is 200g/L to ensure that the addition of 200g/L lithium dihydrogen phosphate can fully and comprehensively contact the lithium iron phosphate cathode waste liquid to achieve the lithium iron phosphate cathode waste liquid. Efficient and rapid separation is not only simple and efficient to operate, but also inhibits the hydrolysis of NMP and the dissolution of lithium iron phosphate cathode materials, thereby improving NMP and lithium iron phosphate cathode materials, and avoiding the introduction of new impurities into the lithium iron phosphate cathode waste liquid. To ensure that high-purity regenerated NMP and lithium iron phosphate regenerated lithium iron phosphate cathode materials with good morphology and good electrochemical properties are obtained, so that the obtained NMP and lithium iron phosphate cathode materials can be directly put into production to reduce the cost of lithium iron phosphate batteries. production costs.
在其他一些实施例中,所述分离的方法为压滤或离心。可以理解,采用压滤操作或离心操作对待分离混合物进行分离,使得用户通过常规的即可有效分 离磷酸铁锂正极材料和NMP液相,从而实现对磷酸铁锂正极废液高效快速的分离。In some other embodiments, the separation method is filtration or centrifugation. It can be understood that filter press operation or centrifugation operation is used to separate the mixture to be separated, so that users can effectively separate the mixture through conventional methods. Separate the lithium iron phosphate cathode material and the NMP liquid phase, thereby achieving efficient and rapid separation of the lithium iron phosphate cathode waste liquid.
在其他一些实施例中,所述离心通过离心机进行离心分离,以得到磷酸铁锂正极滤渣和NMP混合滤液。进一步地,所述离心机的转动速为1200r/min~2000r/min。可以理解,通过控制离心机的转动速为1200r/min~2000r/min,以实现对待分离混合物高效快速的分离。In some other embodiments, the centrifugation is performed using a centrifuge to obtain the lithium iron phosphate positive electrode filter residue and NMP mixed filtrate. Further, the rotation speed of the centrifuge is 1200r/min~2000r/min. It can be understood that by controlling the rotation speed of the centrifuge to 1200 r/min to 2000 r/min, efficient and rapid separation of the mixture to be separated can be achieved.
在较优的一些实施例中,所述压滤通过压滤机进行过滤,以得到磷酸铁锂正极滤渣和NMP混合滤液。更进一步地,所述压滤机为板框压滤机。可以理解,板框压滤机包括压滤组件和安装架,所述压滤组件活动设置于所述安装架,通过向压滤组件输入待分离混合物进行压滤分离,然后通过压滤组件以实现对待混合物的高效快速的高效分离,得到磷酸铁锂正极滤渣和NMP混合滤液,以备用。In some preferred embodiments, the filtration is performed through a filter press to obtain a mixed filtrate of lithium iron phosphate positive electrode filter residue and NMP. Furthermore, the filter press is a plate and frame filter press. It can be understood that the plate and frame filter press includes a filter press component and a mounting frame. The filter press component is movably mounted on the mounting frame. The mixture to be separated is input to the filter press component to perform press filter separation, and then passes through the filter press component to achieve the separation. Efficiently and quickly separate the mixture to be treated to obtain lithium iron phosphate positive electrode filter residue and NMP mixed filtrate for later use.
在其他一些实施例中,所述压滤组件装置包括多个过滤体,每一所述过滤体包括滤框、滤板和滤布,所述滤板活动设置于所述安装架上,所述滤布包覆设置于所述滤板上,所述滤框用于将所述滤布固定在滤板上,从而使得用户可以一次性输入较大容量的待分离混合物,多个过滤体能够同时对待分离混合物进行过滤,进而实现对待分离混合物的高效快速的分离。In some other embodiments, the filter press assembly device includes a plurality of filter bodies, each of the filter bodies includes a filter frame, a filter plate and a filter cloth, and the filter plate is movably arranged on the mounting frame, and the The filter cloth is covered with the filter plate, and the filter frame is used to fix the filter cloth on the filter plate, so that the user can input a larger volume of mixture to be separated at one time, and multiple filter bodies can be simultaneously The mixture to be separated is filtered to achieve efficient and rapid separation of the mixture to be separated.
需要说明的是,由于经本申请处理得到的待分离混合物,pH接近中性,从而对板框压滤机的腐蚀性较小,尤其对滤布起到很好的保护作用,从而延长板框压滤机的使用寿命,进而降低磷酸铁锂正极废液的回收成本,且明显降低板框压滤机的滤布使用比较苛刻的条件,使得压滤操作变得更为简单。It should be noted that since the pH of the mixture to be separated obtained by the present application is close to neutral, it is less corrosive to the plate and frame filter press, and especially plays a good protective role for the filter cloth, thereby extending the plate and frame. The service life of the filter press is reduced, thereby reducing the recycling cost of lithium iron phosphate cathode waste liquid, and significantly reducing the harsh conditions for the use of filter cloth of the plate and frame filter press, making the filter press operation simpler.
在其他一些实施例中,所述滤布的目数为200目~500目。可以理解,通过控制滤布的目数为200目~500目,以确保磷酸铁锂正极材料与NMP能够实现高效快速的分离。In some other embodiments, the mesh number of the filter cloth is 200 mesh to 500 mesh. It can be understood that by controlling the mesh number of the filter cloth to 200 mesh to 500 mesh, it is possible to ensure that the lithium iron phosphate cathode material and NMP can be separated efficiently and quickly.
在其他一些实施例中,所述板框压滤机的压力0.6Mpa~0.7Mpa。可以理解,由于经过弱酸性缓冲剂能够引起胶体内部电荷不平衡,磷酸铁锂正极材料颗粒容易凝聚成团,不仅固液分离速度快且效果好,即在待分离混合物中形成较多 的磷酸铁锂正极材料颗粒。因此,本申请通过设置板框压滤机的压力为0.6Mpa~0.7Mpa,以实现对待分离混合物高效快速的分离,需要说明的是,传统的板框压滤机的压力通常≤0.5Mpa,相比本申请的压力较低,主要因为是加入的弱酸性缓冲剂能够引起胶体内部电荷不平衡,以使磷酸铁锂正极材料颗粒容易凝聚成团在待分离混合液中形成相对较多的磷酸铁锂正极材料颗粒,因此,本申请通过提高板框压滤机的压力,以确保高效快速地分离得到磷酸铁锂正极滤渣和NMP混合滤液,从而提高磷酸铁锂正极材料和NMP的回收率、且分离效果好。In some other embodiments, the pressure of the plate and frame filter press is 0.6Mpa~0.7Mpa. It can be understood that since the use of weakly acidic buffers can cause charge imbalance within the colloid, the lithium iron phosphate cathode material particles are easy to agglomerate into clusters. Not only is the solid-liquid separation speed fast and effective, that is, more lithium iron phosphate is formed in the mixture to be separated. Lithium iron phosphate cathode material particles. Therefore, this application sets the pressure of the plate and frame filter press to 0.6Mpa~0.7Mpa to achieve efficient and rapid separation of the mixture to be separated. It should be noted that the pressure of the traditional plate and frame filter press is usually ≤0.5Mpa, which is relatively The pressure is lower than that used in this application, mainly because the added weakly acidic buffer can cause a charge imbalance within the colloid, making it easy for the lithium iron phosphate cathode material particles to agglomerate and form relatively large amounts of iron phosphate in the mixed liquid to be separated. Lithium cathode material particles. Therefore, this application increases the pressure of the plate and frame filter press to ensure efficient and rapid separation of lithium iron phosphate cathode filter residue and NMP mixed filtrate, thereby increasing the recovery rate of lithium iron phosphate cathode material and NMP, and The separation effect is good.
在其他一些实施例中,所述精馏的温度为90℃~130℃。可以理解,若温度低于90℃,NMP混合滤液中NMP析出较少,从而降低得到NMP产品的纯度,若温度大于130℃,则容易造成NMP流失,从而造成对NMP的回收率较低,因此,本申请通过控制精馏的温度为90℃~130℃,可以有效地去除NMP混合滤液中的水分,有利于NMP混合滤液中NMP的析出,从而得到纯度高达99.9以上再生NMP产品,以使得到NMP产品可直接投入磷酸铁锂电池的生产中,从而降低磷酸铁锂电池的生产成本。In some other embodiments, the temperature of the rectification is 90°C to 130°C. It can be understood that if the temperature is lower than 90°C, less NMP will precipitate in the NMP mixed filtrate, thereby reducing the purity of the NMP product. If the temperature is higher than 130°C, NMP will easily be lost, resulting in a lower recovery rate of NMP. Therefore , this application can effectively remove the water in the NMP mixed filtrate by controlling the distillation temperature to 90°C to 130°C, which is conducive to the precipitation of NMP in the NMP mixed filtrate, thereby obtaining a regenerated NMP product with a purity as high as 99.9 or above, so as to obtain NMP products can be directly put into the production of lithium iron phosphate batteries, thereby reducing the production cost of lithium iron phosphate batteries.
在其他一些实施例中,所述磷酸铁锂正极滤渣与锂源混合时,所述磷酸铁锂正极滤渣与所述锂源的质量比为1∶1。可以理解,由于压滤后得到的磷酸铁锂正极滤渣中锂离子的含量相对市面销售的磷酸铁锂正极材料的锂离子的含量较低,因此,本申请通过对磷酸铁锂正极滤渣与锂源按质量比为1∶1进行混合操作,以补充磷酸铁锂正极滤渣的锂离子的含量,从而确保后续能够得到符合要求的再生磷酸铁锂正极材料。In some other embodiments, when the lithium iron phosphate positive electrode filter residue and the lithium source are mixed, the mass ratio of the lithium iron phosphate positive electrode filter residue and the lithium source is 1:1. It can be understood that since the lithium ion content in the lithium iron phosphate cathode filter residue obtained after filtering is lower than the lithium ion content of the commercially available lithium iron phosphate cathode material, this application is based on the comparison between the lithium iron phosphate cathode filter residue and the lithium source. The mixing operation is carried out at a mass ratio of 1:1 to supplement the lithium ion content of the lithium iron phosphate cathode filter residue, thereby ensuring that subsequent regenerated lithium iron phosphate cathode materials that meet the requirements can be obtained.
在其他一些实施例中,所述锂源为锂离子悬浊液。通过将锂源配制成锂离子悬浊液,以便锂离子悬浊液能够更充分地与磷酸铁锂正极滤渣进行混合,以确保后续能够得到符合要求的再生磷酸铁锂正极材料,从而提高了磷酸铁锂正极材料的回收率。In other embodiments, the lithium source is a lithium ion suspension. By formulating the lithium source into a lithium ion suspension, the lithium ion suspension can be more fully mixed with the lithium iron phosphate cathode filter residue to ensure that subsequent regenerated lithium iron phosphate cathode materials that meet the requirements can be obtained, thereby improving the phosphoric acid Recovery rate of lithium iron cathode materials.
在其他一些实施例中,所述含锂离子悬浊液包括碳酸锂和氢氧锂中的至少一种。可以理解的,由于碳酸锂和氢氧锂不仅能够为磷酸铁锂正极滤渣提供锂 离子,还确保加入的含锂离子悬浊液不会引进新的杂质,即加入的碳酸根离子和氢氧根离子在后续进行干燥焙烧时能够发挥掉,以确保得到符合要求的再生磷酸铁锂正极材料,以便回收得到的磷酸铁锂正极材料能够直接循环进入磷酸铁锂电池的生产中,进一步降低磷酸铁锂电池的生产成本。In some other embodiments, the lithium ion-containing suspension includes at least one of lithium carbonate and lithium hydroxide. It is understandable that since lithium carbonate and lithium hydroxide can not only provide lithium for the lithium iron phosphate cathode filter residue, ions, and also ensures that the added lithium-ion-containing suspension will not introduce new impurities, that is, the added carbonate ions and hydroxide ions can be used during subsequent drying and roasting to ensure that regenerated lithium iron phosphate that meets the requirements is obtained Cathode materials, so that the recycled lithium iron phosphate cathode materials can be directly recycled into the production of lithium iron phosphate batteries, further reducing the production cost of lithium iron phosphate batteries.
进一步地,所述含锂离子悬浊液的浓度为90g/L~110g/L。可以理解,由于90g/L~110g/L的含锂离子悬浊液能够为磷酸铁锂正极滤渣提供较充足的锂离子,且确保加入90g/L~110g/L的含锂离子悬浊液能够充分地与磷酸铁锂正极滤渣反应,且不会产生浪费,不仅得到符合要求的再生磷酸铁锂正极材料,还降低磷酸铁锂正极废液回收的成本。在一个较优的实施例中,所述碳酸锂的浓度为100g/L,以确保100g/L碳酸锂能够充分地与磷酸铁锂正极滤渣反应,以得到磷酸铁锂形貌好且电化学性能好再生的再生磷酸铁锂正极材料。Further, the concentration of the lithium ion-containing suspension is 90g/L to 110g/L. It can be understood that because the lithium-ion-containing suspension of 90g/L~110g/L can provide sufficient lithium ions for the lithium iron phosphate positive electrode filter residue, and ensuring that the addition of 90g/L~110g/L lithium-ion-containing suspension can It fully reacts with the lithium iron phosphate cathode filter residue without producing waste. It not only obtains the regenerated lithium iron phosphate cathode material that meets the requirements, but also reduces the cost of recycling the lithium iron phosphate cathode waste liquid. In a preferred embodiment, the concentration of lithium carbonate is 100g/L to ensure that 100g/L lithium carbonate can fully react with the lithium iron phosphate positive electrode filter residue to obtain lithium iron phosphate with good morphology and electrochemical performance. Highly regenerable recycled lithium iron phosphate cathode material.
在其他一些实施例中,在所述将所述磷酸铁锂正极滤渣与含锂离子悬浊液进行混合操作,以得到磷酸铁锂正极混料的步骤中,还包括如下步骤:对所述磷酸铁锂正极混料进行混合搅拌30min~40min,以确保得到混合均匀的磷酸铁锂正极混料。In some other embodiments, the step of mixing the lithium iron phosphate positive electrode filter residue and the lithium ion-containing suspension to obtain the lithium iron phosphate positive electrode mixture also includes the following steps: The lithium iron phosphate cathode mixture is mixed and stirred for 30 to 40 minutes to ensure that a uniformly mixed lithium iron phosphate cathode mixture is obtained.
在其他一些实施例中,所述焙烧操作的条件在650℃~700℃和氮气氛围下焙烧3h~4h。可以理解,在温度为650℃~700℃条件下,并充入氮气下对磷酸铁锂正极混料进行焙烧3h~4h,以确保磷酸铁锂正极混料在氮气氛围中焙烧3h~4h可以得到纯度高的磷酸铁锂正极材料,即能够将磷酸铁锂正极混料的导电炭黑、水分去除,以得到符合要求的再生磷酸铁锂正极材料。若焙烧温度低于650℃,时间低于3h,则无法有效地去除磷酸铁锂正极混料中的导电碳黑,从而无法确保得到符合要求的再生磷酸铁锂正极材料,若焙烧温度高于700℃,时间大于4h,则容易造成磷酸铁锂正极材料出现损失,从而降低对磷酸铁锂正极废液中磷酸铁锂正极材料的回收率。In some other embodiments, the conditions of the roasting operation are roasting at 650°C to 700°C and in a nitrogen atmosphere for 3h to 4h. It can be understood that the lithium iron phosphate cathode mixture is roasted at a temperature of 650°C to 700°C and filled with nitrogen for 3h to 4h to ensure that the lithium iron phosphate cathode mixture can be obtained by roasting in a nitrogen atmosphere for 3h to 4h. High-purity lithium iron phosphate cathode materials can remove conductive carbon black and moisture from the lithium iron phosphate cathode mixture to obtain regenerated lithium iron phosphate cathode materials that meet the requirements. If the roasting temperature is lower than 650°C and the time is lower than 3 hours, the conductive carbon black in the lithium iron phosphate cathode mixture cannot be effectively removed, and thus the regenerated lithium iron phosphate cathode material that meets the requirements cannot be ensured. If the roasting temperature is higher than 700 ℃, and the time is greater than 4 hours, it is easy to cause the loss of lithium iron phosphate cathode material, thereby reducing the recovery rate of lithium iron phosphate cathode material in the lithium iron phosphate cathode waste liquid.
在其他一些实施例中,所述干燥的温度为100℃~150℃。可以理解,通过控制干燥时的温度为100℃~150℃,以使有效地去除磷酸铁锂正极混料的水分,以得到粒径较小磷酸铁锂正极混料的粉末,以避免出现磷酸铁锂正极混料出现结 块现象,同时有利于后续进行焙烧时,磷酸铁锂正极混料的粉末能够快速全面地进行焙烧,以快速得到纯度高的磷酸铁锂正极材料。进一步地,所述干燥操作可以为喷雾干燥、双锥干燥、耙式干燥、热风干燥的一种,这样,以实现对磷酸铁锂正极混料的干燥并形成粒径较小磷酸铁锂正极混料的粉末。In some other embodiments, the drying temperature is 100°C to 150°C. It can be understood that by controlling the temperature during drying to 100°C to 150°C, the moisture of the lithium iron phosphate cathode mixture can be effectively removed to obtain a powder of the lithium iron phosphate cathode mixture with a smaller particle size to avoid the appearance of iron phosphate. Lithium cathode mixture appears knotted It also facilitates subsequent roasting. The powder of the lithium iron phosphate cathode mixture can be quickly and comprehensively roasted to quickly obtain high-purity lithium iron phosphate cathode material. Further, the drying operation can be one of spray drying, double cone drying, rake drying, and hot air drying, so as to achieve drying of the lithium iron phosphate cathode mixture and form a lithium iron phosphate cathode mixture with a smaller particle size. Material powder.
在一个较优的实施例中,所述干燥方式为喷雾干燥,温度为150℃。可以理解,由于磷酸铁锂正极混料经过喷雾干燥后可以得到粒径较小的磷酸铁锂正极混料的粉末,从而有效避免出现磷酸铁锂正极混料出现结块现象,导致后续在进行焙烧时,结块的磷酸铁锂正极混料在焙烧时内部容易出现焙烧不完全,进而无法得到纯度较高的磷酸铁锂正极混料。因此,本申请通过在150℃的温度下,对磷酸铁锂正极混料进行喷雾干燥,以实现对磷酸铁锂正极混料快速地干燥,以确保后续在进行焙烧时,能够增大磷酸铁锂正极混料粉末与热量的传递率,从而确保磷酸铁锂正极混料粉末能够快速地去除水分、导电炭黑,进而得到纯度高的磷酸铁锂正极材料、且提高了磷酸铁锂正极混料粉末干燥的效率。In a preferred embodiment, the drying method is spray drying, and the temperature is 150°C. It can be understood that after the lithium iron phosphate cathode mixture is spray-dried, a lithium iron phosphate cathode mixture powder with a smaller particle size can be obtained, thereby effectively avoiding the agglomeration of the lithium iron phosphate cathode mixture, which will lead to subsequent roasting. When the agglomerated lithium iron phosphate cathode mixture is roasted, incomplete roasting is likely to occur inside, and a higher purity lithium iron phosphate cathode mixture cannot be obtained. Therefore, this application spray-dries the lithium iron phosphate cathode mixture at a temperature of 150°C to achieve rapid drying of the lithium iron phosphate cathode mixture to ensure that the lithium iron phosphate can be enlarged during subsequent roasting. The transfer rate of the cathode mixture powder and heat ensures that the lithium iron phosphate cathode mixture powder can quickly remove moisture and conductive carbon black, thereby obtaining high-purity lithium iron phosphate cathode material and improving the efficiency of the lithium iron phosphate cathode mixture powder. Drying efficiency.
值得一提的是,由于本申请可以对磷酸铁锂正极废液中的NMP和磷酸铁锂正极材料同时进行回收,并将得到的再生NMP产品和再生磷酸铁锂正极材料同时投入到磷酸铁锂电池生产中,从而可以大幅度地降低磷酸铁锂电池的生产成本,还有效减轻磷酸铁锂正极废液排放污染环境的问题。It is worth mentioning that this application can simultaneously recycle NMP and lithium iron phosphate cathode materials in the lithium iron phosphate cathode waste liquid, and put the obtained regenerated NMP products and regenerated lithium iron phosphate cathode materials into lithium iron phosphate at the same time. In battery production, it can greatly reduce the production cost of lithium iron phosphate batteries and effectively reduce the environmental pollution caused by the discharge of lithium iron phosphate cathode waste liquid.
本申请还一种磷酸铁锂正极废液回收生产线,采用上述任一实施例中所述的磷酸铁锂正极废液的回收方法进行生产。可以理解,为实现磷酸铁锂正极废液的回收自动化生产,采用磷酸铁锂正极废液的回收方法进行生产,以实现对磷酸铁锂正极废液中的NMP和磷酸铁锂正极材料高效快速的回收利用,以快速地制备得到纯度高的NMP产品,且符合要求的再生磷酸铁锂正极材料,进而提高磷酸铁锂正极废液回收处理的效率。The present application also provides a lithium iron phosphate cathode waste liquid recovery production line, which is produced using the recovery method of lithium iron phosphate cathode waste liquid described in any of the above embodiments. It can be understood that in order to realize the automated production of recycling lithium iron phosphate cathode waste liquid, the recycling method of lithium iron phosphate cathode waste liquid is used for production, so as to achieve efficient and rapid recovery of NMP and lithium iron phosphate cathode materials in the lithium iron phosphate cathode waste liquid. Recycling and utilization can quickly prepare high-purity NMP products and regenerated lithium iron phosphate cathode materials that meet the requirements, thereby improving the efficiency of recycling and treatment of lithium iron phosphate cathode waste liquid.
与相关技术相比,本申请至少具有以下优点:Compared with related technologies, this application has at least the following advantages:
本申请的回收方法,首先向磷酸铁锂正极废液中加入水;如此,一方面,加入的水能够使磷酸铁锂正极废液中的粘胶剂PVDF失活,粘性骤降,从而能够破坏磷酸铁锂正极废液胶体的稳定性,使得磷酸铁锂正极废液容易出现固液 分离的现象,有效解决磷酸铁锂正极废液固液较难分离的问题;另一方面,加入的水能够抑制NMP水解,提高NMP的回收率。接着,本申请采用弱酸性缓冲剂调节废液混合液的pH至5~8,由于加入的水能够破坏磷酸铁锂正极废液胶体的稳定性,以使弱酸性缓冲剂能够更好进入磷酸铁锂正极材料表面和NMP中,使加入的弱酸性缓冲剂不仅能够中和废液的酸碱度,有效抑制NMP水解,进一步提高NMP的回收率;而且弱酸性缓冲剂的阳离子能够吸附于磷酸铁锂正极材料颗粒的表面,引起胶体内部电荷的不平衡,从而加快磷酸铁锂正极材料颗粒的凝聚,实现固液快速分离,降低固液分离难度,通过常规的压滤或离心即可有效分离磷酸铁锂正极材料和NMP液相,且加入的弱酸性缓冲剂还能抑制NMP的水解和磷酸铁锂正极材料发生溶解,从而提高磷酸铁锂正极材料和NMP的回收率。最后,通过精馏回收得到NMP产品,通过将磷酸铁锂正极滤渣与锂源混合,补充磷酸铁锂正极滤渣的锂离子含量,再通过干燥、焙烧即可制得符合要求的再生磷酸铁锂正极材料符合要求的再生磷酸铁锂正极材料。本申请的回收方法操作简单,分离高效,磷酸铁锂和NMP的回收率高,制备的再生磷酸铁锂正极材料的磷酸铁锂形貌好且电化学性能好。The recycling method of this application first adds water to the lithium iron phosphate cathode waste liquid; in this way, on the one hand, the added water can deactivate the adhesive PVDF in the lithium iron phosphate cathode waste liquid, causing the viscosity to drop sharply, thereby destroying the The stability of the colloid of the lithium iron phosphate cathode waste liquid makes it easy for solid-liquid formation in the lithium iron phosphate cathode waste liquid. The phenomenon of separation effectively solves the problem of difficult separation of solid and liquid from lithium iron phosphate cathode waste liquid; on the other hand, the added water can inhibit the hydrolysis of NMP and improve the recovery rate of NMP. Next, this application uses a weakly acidic buffer to adjust the pH of the waste liquid mixture to 5 to 8. Since the added water can destroy the stability of the lithium iron phosphate cathode waste liquid colloid, the weakly acidic buffer can better enter the iron phosphate. On the surface of the lithium cathode material and in the NMP, the added weakly acidic buffer can not only neutralize the pH of the waste liquid, effectively inhibit the hydrolysis of NMP, and further improve the recovery rate of NMP; the cations of the weakly acidic buffer can also be adsorbed on the lithium iron phosphate positive electrode. The surface of the material particles causes an imbalance of charges within the colloid, thereby accelerating the agglomeration of the lithium iron phosphate cathode material particles, achieving rapid solid-liquid separation, and reducing the difficulty of solid-liquid separation. Lithium iron phosphate can be effectively separated by conventional filter press or centrifugation. The cathode material and NMP liquid phase, and the added weakly acidic buffer can also inhibit the hydrolysis of NMP and the dissolution of the lithium iron phosphate cathode material, thereby improving the recovery rate of the lithium iron phosphate cathode material and NMP. Finally, the NMP product is recovered through distillation. The lithium iron phosphate cathode filter residue is mixed with the lithium source to supplement the lithium ion content of the lithium iron phosphate cathode filter residue. The regenerated lithium iron phosphate cathode that meets the requirements can be obtained by drying and roasting. The material meets the requirements of recycled lithium iron phosphate cathode material. The recovery method of the present application is simple to operate, has high separation efficiency, has a high recovery rate of lithium iron phosphate and NMP, and the prepared regenerated lithium iron phosphate cathode material has good lithium iron phosphate morphology and good electrochemical performance.
以下例举一些具体实施例,若提到%,均表示按重量百分比计。需注意的是,下列实施例并没有穷举所有可能的情况,并且下述实施例中所用的材料如无特殊说明,均可从商业途径得到。Some specific examples are exemplified below. If % is mentioned, it is expressed as a percentage by weight. It should be noted that the following examples do not exhaust all possible situations, and the materials used in the following examples can all be obtained from commercial sources unless otherwise specified.
实施例1Example 1
向1000kg磷酸铁锂正极废液(固含量为62.20%)中倒入56.7kg的去离子水,搅拌均匀后,得到废液混合液,边搅拌边向废液混合液加入200g/L的磷酸二氢锂溶液调节pH为7,然后再继续搅拌10min,以得到待分离的混合物,将调节好的待分离的混合物用螺杆泵打入板框压滤机中进行压滤操作,压力为0.6Mpa,滤液体积为330L,滤布的目数300目,以得到磷酸铁锂正极滤渣和NMP混合滤液,将NMP混合滤液输入0.5μm的精密过滤器过滤后进行精馏提纯,精馏的温度为90℃,制得高纯度的NMP产品,其NMP浓度≥99.9%,并且在精馏过程析出锂盐晶体;压滤得到的磷酸铁锂正极滤渣750kg,倒入750L,100g/L 的碳酸锂的悬浊液中,在常温下搅拌30min,搅拌转速为400r/min,以得到磷酸铁锂正极混料;将制得的磷酸铁锂正极混料在150℃通过喷雾干燥制成磷酸铁锂正极混料粉末,将磷酸铁锂正极混料粉末在700℃、氮气氛围下焙烧3h得到再生循环的磷酸铁锂正极材料。Pour 56.7kg of deionized water into 1000kg of lithium iron phosphate cathode waste liquid (solid content: 62.20%). After stirring evenly, a waste liquid mixture is obtained. While stirring, add 200g/L diphosphate to the waste liquid mixture. Adjust the pH of the lithium hydrogen solution to 7, and then continue stirring for 10 minutes to obtain the mixture to be separated. Use a screw pump to drive the adjusted mixture to be separated into a plate and frame filter press for filtering operation. The pressure is 0.6Mpa. The volume of the filtrate is 330L, and the mesh number of the filter cloth is 300 mesh to obtain the lithium iron phosphate positive electrode filter residue and the NMP mixed filtrate. The NMP mixed filtrate is input into a 0.5 μm precision filter and filtered for distillation and purification. The distillation temperature is 90°C. , to produce high-purity NMP products with NMP concentration ≥ 99.9%, and lithium salt crystals are precipitated during the distillation process; 750kg of lithium iron phosphate positive electrode filter residue obtained by press filtration is poured into 750L, 100g/L In the suspension of lithium carbonate, stir for 30 minutes at room temperature at a stirring speed of 400 r/min to obtain a lithium iron phosphate cathode mixture; the prepared lithium iron phosphate cathode mixture is spray-dried at 150°C to make phosphoric acid Lithium iron phosphate cathode mixture powder, lithium iron phosphate cathode mixture powder was roasted at 700°C in a nitrogen atmosphere for 3 hours to obtain a regenerated lithium iron phosphate cathode material.
实施例2Example 2
向1000kg磷酸铁锂正极废液(固含量为63.10%)中倒入55.35kg的去离子水,搅拌均匀后,得到废液混合液,边搅拌边向废液混合液加入饱和碳酸调节pH为6,然后再继续搅拌10min,以得到待分离的混合物,将调节好的待分离的混合物用螺杆泵打入板框压滤机中进行压滤操作,压力为0.65Mpa,滤液体积为330L,滤布的目数200目,以得到磷酸铁锂正极滤渣和NMP混合滤液,将NMP混合滤液输入0.5μm的精密过滤器过滤后进行精馏提纯,精馏的温度为100℃,制得高纯度的NMP产品,其NMP浓度≥99.9%,并且在精馏过程析出锂盐晶体;压滤得到的磷酸铁锂正极滤渣745kg,倒入745L,90g/L的氢氧锂的悬浊液中,在常温下搅拌35min,搅拌转速为450r/min,以得到磷酸铁锂正极混料;将制得的磷酸铁锂正极混料在120℃通过喷雾干燥制成磷酸铁锂正极混料粉末,将磷酸铁锂正极混料粉末在680℃、氮气氛围下焙烧3.5h得到再生循环的磷酸铁锂正极材料。Pour 55.35kg of deionized water into 1000kg of lithium iron phosphate cathode waste liquid (solid content: 63.10%). After stirring evenly, a waste liquid mixture is obtained. While stirring, add saturated carbonic acid to the waste liquid mixture to adjust the pH to 6. , and then continue stirring for 10 minutes to obtain the mixture to be separated. Use a screw pump to drive the adjusted mixture to be separated into a plate and frame filter press for filtration operation. The pressure is 0.65Mpa, the filtrate volume is 330L, and the filter cloth The mesh number is 200 mesh to obtain the lithium iron phosphate positive electrode filter residue and NMP mixed filtrate. The NMP mixed filtrate is input into a 0.5 μm precision filter and filtered for distillation and purification. The distillation temperature is 100°C to obtain high-purity NMP. product, its NMP concentration is ≥99.9%, and lithium salt crystals are precipitated during the distillation process; 745kg of the lithium iron phosphate positive electrode filter residue obtained by press filtration is poured into 745L, 90g/L lithium hydroxide suspension, and the product is heated at room temperature Stir for 35 minutes at a stirring speed of 450 r/min to obtain a lithium iron phosphate cathode mixture; spray-dry the obtained lithium iron phosphate cathode mixture at 120°C to prepare a lithium iron phosphate cathode mixture powder. The mixed powder was calcined at 680°C in a nitrogen atmosphere for 3.5 hours to obtain a regenerated lithium iron phosphate cathode material.
实施例3Example 3
向1000kg磷酸铁锂正极废液(固含量为62.7%)中倒入74.6kg的去离子水,搅拌均匀后,得到废液混合液,边搅拌边向废液混合液加入0.1mol/L的草酸溶液调节pH为8,然后再继续搅拌10min,以得到待分离的混合物,将调节好的待分离的混合物用螺杆泵打入板框压滤机中进行压滤操作,压力为0.7Mpa,滤液体积为330L,滤布的目数500目,以得到磷酸铁锂正极滤渣和NMP混合滤液,将NMP混合滤液输入0.5μm的精密过滤器过滤后进行精馏提纯,精馏的温度为130℃,制得高纯度的NMP产品,其NMP浓度≥99.9%,并且在精馏过程析出锂盐晶体;压滤得到的磷酸铁锂正极滤渣740kg,倒入748L,110g/L的碳酸锂的悬浊液中,在常温下搅拌40min,搅拌转速为380r/min,以得到磷酸铁锂 正极混料;将制得的磷酸铁锂正极混料在100℃通过喷雾干燥制成磷酸铁锂正极混料粉末,将磷酸铁锂正极混料粉末在650℃、氮气氛围下焙烧4h得到再生循环的磷酸铁锂正极材料。Pour 74.6kg of deionized water into 1000kg of lithium iron phosphate cathode waste liquid (solid content: 62.7%). After stirring evenly, a waste liquid mixture is obtained. While stirring, add 0.1mol/L oxalic acid to the waste liquid mixture. Adjust the pH of the solution to 8, and then continue stirring for 10 minutes to obtain the mixture to be separated. Use a screw pump to drive the adjusted mixture to be separated into a plate and frame filter press for filtration operation. The pressure is 0.7Mpa and the filtrate volume is 0.7Mpa. is 330L, and the filter cloth has a mesh size of 500 to obtain the lithium iron phosphate positive electrode filter residue and the NMP mixed filtrate. The NMP mixed filtrate is input into a 0.5 μm precision filter and filtered for distillation and purification. The distillation temperature is 130°C to prepare A high-purity NMP product is obtained, with an NMP concentration ≥ 99.9%, and lithium salt crystals are precipitated during the distillation process; 740kg of the lithium iron phosphate positive electrode filter residue obtained by press filtration is poured into 748L, 110g/L lithium carbonate suspension. , stir at room temperature for 40 minutes, the stirring speed is 380r/min, to obtain lithium iron phosphate Cathode mixture; the prepared lithium iron phosphate cathode mixture is spray-dried at 100°C to prepare lithium iron phosphate cathode mixture powder, and the lithium iron phosphate cathode mixture powder is roasted at 650°C in a nitrogen atmosphere for 4 hours to obtain a regeneration cycle Lithium iron phosphate cathode material.
对比例1Comparative example 1
与实施例1的区别在于,使用等量的纯水代替磷酸二氢锂溶液。The difference from Example 1 is that an equal amount of pure water is used instead of the lithium dihydrogen phosphate solution.
对比例2Comparative example 2
与实施例1的区别在于,使用等量的0.1mol/L磷酸代替磷酸二氢锂溶液。The difference from Example 1 is that an equal amount of 0.1 mol/L phosphoric acid is used instead of the lithium dihydrogen phosphate solution.
对比例3Comparative example 3
与实施例1的区别在于,使用等量的0.1mol/L LiOH代替磷酸二氢锂溶液。The difference from Example 1 is that an equal amount of 0.1 mol/L LiOH is used instead of lithium dihydrogen phosphate solution.
对比例4Comparative example 4
与实施例1的区别在于,未向磷酸铁锂正极废液加入60kg去离子水和磷酸二氢锂溶液。The difference from Example 1 is that 60 kg of deionized water and lithium dihydrogen phosphate solution were not added to the lithium iron phosphate positive electrode waste liquid.
对比例5Comparative example 5
与实施例1的区别在于,使用等量的纯水代替750L,100g/L的碳酸锂的悬浊水液。The difference from Example 1 is that an equal amount of pure water is used instead of 750L, 100g/L lithium carbonate suspension aqueous solution.
对比例6Comparative example 6
与实施例1的区别在于,使用空气氛围代替氮气氛围。The difference from Example 1 is that air atmosphere is used instead of nitrogen atmosphere.
对实施例1、2、3与对比例1、2、3、4的待分离混合物状态与NMP损失率、NMP回收率、磷酸铁锂正极材料的回收率进行统计,结果见表1Statistics were made on the state of the mixture to be separated and the NMP loss rate, NMP recovery rate, and recovery rate of lithium iron phosphate cathode material in Examples 1, 2, 3 and Comparative Examples 1, 2, 3, and 4. The results are shown in Table 1
NMP浓度:通过气相色谱仪检测NMP concentration: detected by gas chromatograph
固含量测定:采用固含量测试仪Solid content determination: using a solid content tester
NMP回收率:精馏后NMP质量/(1-固含量)1000*原液NMP浓度NMP recovery rate: NMP mass after distillation/(1-solid content)1000*NMP concentration of raw solution
NMP损失率=1-精馏后NMP质量/(1-固含量)1000*原液NMP浓度NMP loss rate = 1 - NMP mass after distillation / (1 - solid content) 1000 * raw solution NMP concentration
磷酸铁锂正极材料的回收率=磷酸铁锂正极滤渣质量*磷酸铁锂正极滤渣固含率/1000*磷酸铁锂正极废液固含量Recovery rate of lithium iron phosphate cathode material = mass of lithium iron phosphate cathode filter residue * solid content rate of lithium iron phosphate cathode filter residue / 1000 * solid content of lithium iron phosphate cathode waste liquid
表1
Table 1
从表1中实施例1~3和对比例1~4对比可以看出,实施例1~3中加入水和弱酸性缓冲剂能够有效地破坏磷酸铁锂正极废液胶体稳定性,不仅操作简单、高效,且分离效果好,从降低了磷酸铁锂正极废液的固液分离难度即使用常规的过滤压滤或离心就能实现对待分离混合物的高效快速的分离,尤其是实施例1、2中的各项综合指标较优,即待分离混合物的pH在6~7时,不仅过滤速度快,且NMP回收率高达87.00%,磷酸铁锂正极材料的回收率高达97%,并且得到再生的NMP产品纯度高达99.9%以上,磷酸铁锂正极材料符合再生要求,以实现磷酸铁锂正极废液回收的最大效益化。From the comparison between Examples 1 to 3 and Comparative Examples 1 to 4 in Table 1, it can be seen that adding water and weakly acidic buffer in Examples 1 to 3 can effectively destroy the colloidal stability of lithium iron phosphate cathode waste liquid, and is not only simple to operate , high efficiency, and good separation effect. It reduces the difficulty of solid-liquid separation of lithium iron phosphate cathode waste liquid and can achieve efficient and rapid separation of the mixture to be separated by using conventional filtration, filter press or centrifugation, especially in Examples 1 and 2. The comprehensive indicators are excellent, that is, when the pH of the mixture to be separated is between 6 and 7, not only the filtration speed is fast, but also the recovery rate of NMP is as high as 87.00%, the recovery rate of lithium iron phosphate cathode material is as high as 97%, and regenerated The purity of NMP products is as high as over 99.9%, and the lithium iron phosphate cathode material meets the regeneration requirements to maximize the efficiency of recycling lithium iron phosphate cathode waste liquid.
进一步地,对实施例1、2、3和对比例5、6的再生磷酸铁锂正极材料的电性能检测,结果见表2 Further, the electrical properties of the regenerated lithium iron phosphate cathode materials of Examples 1, 2, 3 and Comparative Examples 5 and 6 were tested. The results are shown in Table 2.
表2
Table 2
从表2中,可以看出实施例1~3制备得到的磷酸铁锂正极材料的各项电性能指标较好,符合要求的再生磷酸铁锂正极材料,可以直接循环投入到磷酸铁锂电池的生产中,不仅减轻磷酸铁锂正极废液排放污染环境的问题,且降低磷酸铁锂电池的生产成本。From Table 2, it can be seen that the various electrical performance indicators of the lithium iron phosphate cathode materials prepared in Examples 1 to 3 are good, and the regenerated lithium iron phosphate cathode materials that meet the requirements can be directly recycled into the lithium iron phosphate battery. During production, it not only alleviates the problem of environmental pollution caused by the discharge of lithium iron phosphate cathode waste liquid, but also reduces the production cost of lithium iron phosphate batteries.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的抑制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。 The above-mentioned embodiments only express several implementation modes of the present application, and their descriptions are relatively specific and detailed, but this should not be understood as limiting the scope of the patent application. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all fall within the protection scope of the present application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims (10)

  1. 一种磷酸铁锂正极废液的回收方法,其包括:A method for recycling lithium iron phosphate cathode waste liquid, which includes:
    向磷酸铁锂正极废液中加入水混合,得到废液混合液;Add water to the lithium iron phosphate positive electrode waste liquid and mix to obtain a waste liquid mixture;
    将弱酸性缓冲剂加入所述废液混合液中,以调节所述废液混合液的pH至5~8,得到待分离混合物;Add a weakly acidic buffer to the waste liquid mixture to adjust the pH of the waste liquid mixture to 5 to 8 to obtain a mixture to be separated;
    对所述待分离混合物进行分离,得到磷酸铁锂正极滤渣和NMP混合滤液;Separate the mixture to be separated to obtain lithium iron phosphate positive electrode filter residue and NMP mixed filtrate;
    对所述NMP混合滤液进行精馏,得到NMP产品;The NMP mixed filtrate is rectified to obtain NMP products;
    将所述磷酸铁锂正极滤渣与锂源混合,得到磷酸铁锂正极混料;Mix the lithium iron phosphate positive electrode filter residue with a lithium source to obtain a lithium iron phosphate positive electrode mixture;
    对所述磷酸铁锂正极混料进行干燥和焙烧,得到磷酸铁锂正极材料。The lithium iron phosphate cathode mixture is dried and roasted to obtain a lithium iron phosphate cathode material.
  2. 根据权利要求1所述的磷酸铁锂正极废液的回收方法,其中,所述水的用量占所述磷酸铁锂正极废液总体积的15%~20%。The method for recovering lithium iron phosphate cathode waste liquid according to claim 1, wherein the amount of water accounts for 15% to 20% of the total volume of the lithium iron phosphate cathode waste liquid.
  3. 根据权利要求1所述的磷酸铁锂正极废液的回收方法,其中,所述水包括去离子水、纯水中的至少一种。The method for recovering lithium iron phosphate cathode waste liquid according to claim 1, wherein the water includes at least one of deionized water and pure water.
  4. 根据权利要求1所述的磷酸铁锂正极废液的回收方法,其中,所述弱酸性缓冲剂包括磷酸二氢锂、碳酸和草酸中的至少一种。The method for recovering lithium iron phosphate cathode waste liquid according to claim 1, wherein the weakly acidic buffer includes at least one of lithium dihydrogen phosphate, carbonic acid and oxalic acid.
  5. 根据权利要求1所述的磷酸铁锂正极废液的回收方法,其中,所述分离的方法为压滤或离心。The method for recovering lithium iron phosphate cathode waste liquid according to claim 1, wherein the separation method is filter press or centrifugation.
  6. 根据权利要求1所述的磷酸铁锂正极废液的回收方法,其中,所述精馏的温度为90℃~130℃。The method for recovering lithium iron phosphate cathode waste liquid according to claim 1, wherein the temperature of the rectification is 90°C to 130°C.
  7. 根据权利要求1所述的磷酸铁锂正极废液的回收方法,其中,所述磷酸铁锂正极滤渣与锂源混合时,所述磷酸铁锂正极滤渣与所述锂源的质量比为1∶1。The method for recovering lithium iron phosphate cathode waste liquid according to claim 1, wherein when the lithium iron phosphate cathode filter residue and the lithium source are mixed, the mass ratio of the lithium iron phosphate cathode filter residue and the lithium source is 1: 1.
  8. 根据权利要求1所述的磷酸铁锂正极废液的回收方法,其中,所述焙烧的条件为:在650℃~700℃和氮气氛围下焙烧3h~4h。The method for recovering lithium iron phosphate cathode waste liquid according to claim 1, wherein the roasting conditions are: roasting at 650°C to 700°C and in a nitrogen atmosphere for 3h to 4h.
  9. 根据权利要求1所述的磷酸铁锂正极废液的回收方法,其中,所述干燥的温度为100℃~150℃。The method for recovering lithium iron phosphate cathode waste liquid according to claim 1, wherein the drying temperature is 100°C to 150°C.
  10. 一种磷酸铁锂正极废液回收生产线,其中,采用权利要求1~9中任一项所述的磷酸铁锂正极废液的回收方法进行生产。 A lithium iron phosphate cathode waste liquid recovery production line, wherein the production is carried out using the recovery method of lithium iron phosphate cathode waste liquid according to any one of claims 1 to 9.
PCT/CN2023/077591 2022-08-31 2023-02-22 Recovery method and production line for lithium iron phosphate positive electrode waste slurry WO2024045515A1 (en)

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