WO2024043768A2 - Variable intercooler having improved heat exchange efficiency, engine for power generator equipped with same, and biogas power generator - Google Patents

Variable intercooler having improved heat exchange efficiency, engine for power generator equipped with same, and biogas power generator Download PDF

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Publication number
WO2024043768A2
WO2024043768A2 PCT/KR2023/021940 KR2023021940W WO2024043768A2 WO 2024043768 A2 WO2024043768 A2 WO 2024043768A2 KR 2023021940 W KR2023021940 W KR 2023021940W WO 2024043768 A2 WO2024043768 A2 WO 2024043768A2
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Prior art keywords
heat exchanger
expansion
heat exchange
variable
heat
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PCT/KR2023/021940
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French (fr)
Korean (ko)
Inventor
박기주
김용태
이호연
구본희
박장원
Original Assignee
주식회사 스마트파워
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Publication of WO2024043768A2 publication Critical patent/WO2024043768A2/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04Cooling of air intake supply
    • F02B29/045Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly
    • F02B29/0456Air cooled heat exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04Cooling of air intake supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04Cooling of air intake supply
    • F02B29/045Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly
    • F02B29/0475Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly the intake air cooler being combined with another device, e.g. heater, valve, compressor, filter or EGR cooler, or being assembled on a special engine location
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B63/00Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
    • F02B63/04Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/008Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
    • F28D2021/0082Charged air coolers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the present invention relates to an intercooler that cools and supplies air supplied to an engine, a generator engine equipped with the same, and a biogas generator.
  • a generator is a device that converts kinetic energy into electrical energy, and is classified into wind generators, hydroelectric generators, engine generators, etc. depending on the means of providing kinetic energy.
  • engine generators that forcibly provide power are often used as emergency generators or in places where it is difficult to obtain natural power.
  • Engine generators generate power by driving a power generation device by an engine that burns fuel.
  • Biogas generators mix biogas with the supply air supplied to the engine, thereby increasing the combustion temperature by improving the explosiveness of the fuel, thereby minimizing environmental pollution by exhausting the exhaust gas with minimal harmful substances. I was able to.
  • an intercooler was installed to supercharge the engine's air supply to improve engine efficiency and power generation by supercharging the engine. It has been disclosed in “Biogas Generator”.
  • the intercooler is an intercooler housing.
  • a plurality of devices are disposed inside the intercooler housing, allow and move the high-temperature mixed gas therein, and heat exchange the high-temperature mixed gas using refrigerant that flows into and fills the interior of the intercooler housing when moved. heat exchange pipes; and a plurality of fixing structures disposed around the outer periphery of the intercooler housing and extending or shortening the length of the intercooler housing by sliding them in or out to be fixed to an external fixing frame. did.
  • the intercooler disclosed in this conventional biogas generator was able to prevent the intercooler housing from being easily separated from the external fixed frame due to the flow generated during operation of the generator.
  • the conventional intercooler can only prevent damage, but the size of the heat exchanger is limited, making it difficult to control the supply air temperature required by the engine, and it is difficult to control NOx emissions according to the supply air temperature. .
  • Patent Document 1 KR 10-2526437 B1
  • Patent Document 2 KR 10-2526437 B1
  • Patent Document 3 KR 10-2511015 B1
  • Patent Document 4 KR 10-2532045 B1
  • Patent Document 5 US 2021/0148660 A1
  • Patent Document 6 US 11,085,364 B2
  • Patent Document 7 US 11,137,218 B2
  • Non-patent document 1 Oh Gwang-heon and two others, data from the 2019 Korean Society of Automotive Engineers Spring Conference, page. 219-223, Experimental study on factors affecting air-cooled intercooler performance
  • Non-patent Document 3 Seonggeun Kim and 6 others, 2020 Korean Society of Automotive Engineers Fall Conference and Exhibition Materials, page. 61-62, prediction of the amount of condensate generated inside the intercooler in low temperature environments
  • the present invention was created to solve the above-mentioned problems, and the problem to be solved by the present invention is to adjust the supply air temperature by sliding the expansion heat exchanger in the main heat exchanger to expand or reduce the size of the heat exchanger, thereby increasing the heat exchange efficiency.
  • the purpose is to provide a variable intercooler with improved heat exchange efficiency, a generator engine equipped with the same, and a biogas generator.
  • the present invention forms a variable support part that is elastically deformed on the expansion heat exchanger plate to widen the gap between the expansion heat exchanger plates when the expansion heat exchanger protrudes from the main heat exchanger, and when the expansion heat exchanger is inserted into the main heat exchanger, the expansion heat exchanger plate
  • the purpose is to provide a variable intercooler with improved heat exchange efficiency that can prevent the inflow of foreign substances by narrowing the gap between the intercoolers, a generator engine equipped with the same, and a biogas generator.
  • the present invention is a variable intercooler with improved heat exchange efficiency that can improve heat exchange efficiency by installing an outside air guide cover on the heat exchanger to circulate outside air provided from the cooling fan to the main heat exchanger and the expansion heat exchanger, and a variable intercooler equipped with the same.
  • the purpose is to provide a generator engine and a biogas generator.
  • the present invention is a variable intercooler that improves heat exchange efficiency by constructing an outside air intake at the location of the expansion heat exchanger to quickly discharge the outside air that is changed and discharged by the outside air guide cover.
  • the purpose is to provide a generator engine and a biogas generator equipped with the same.
  • variable intercooler which improves heat exchange efficiency according to an embodiment of the present invention to achieve the above problem, includes a heat exchanger for heat exchange between the supply air and external air supplied to the engine body, and external air for heat exchange between the supply air and external air passing through the heat exchanger.
  • a variable intercooler including a cooling fan, wherein the heat exchanger is a main heat exchanger that exchanges heat with outside air while passing through the supply air, and is inserted or protruded from the main heat exchanger depending on the efficiency of the heat exchanger and the size of the heat exchanger. It includes an expansion heat exchange unit that expands or reduces.
  • the main heat exchange part includes a plurality of main heat dissipation tubes through which the supply air passes, and the expansion heat exchange part is connected to the main heat dissipation tube through which the supply air passes, and slides on the main heat dissipation tube as it expands or contracts in the main heat exchange part. It may include an expansion heat dissipation tube that moves and appears.
  • the expansion heat exchanger includes a plurality of expansion heat dissipation plates arranged in parallel that radiate heat as the outside air passes, and the space between the plurality of expansion heat dissipation plates is narrowed when the size of the heat exchanger is changed, or It may include a variable support portion that protrudes from the expansion heat dissipation plate in a direction facing each other to widen the gap between the plurality of expansion heat dissipation plates and elastically deforms and supports the plurality of expansion heat dissipation plates.
  • the heat exchanger may include a variable driving mechanism that drives the expansion heat exchanger to appear and retract from the main heat exchanger.
  • the cooling fan When the heat exchanger is expanded, the cooling fan is installed in a position opposite to the position of the cooling fan with respect to the heat exchanger so that the outside air passing through the main heat exchanger is discharged while passing through the expansion heat exchanger. It may include an external guide cover that guides its movement.
  • the outside air guide cover opens the heat exchanger when the heat exchanger is reduced, and covers an end of the heat exchanger only when the heat exchanger is expanded.
  • a cover hinge rotatably couples the outside air guide cover to guide the movement of the outside air. May include wealth.
  • the external air guide cover may include a cover driving part that rotates the external air guide cover around the cover hinge unit as the heat exchanger expands or contracts.
  • the generator engine equipped with a variable intercooler with improved heat exchange efficiency further includes the intercooler of the above-described embodiment and an engine body that mixes and combusts biogas.
  • a biogas generator equipped with a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention further includes a generator engine equipped with a variable intercooler according to the above embodiment, and a power generation device driven by the generator engine. do.
  • the size of the heat exchanger is expanded or reduced by sliding the expansion heat exchanger in the main heat exchanger, and the size of the heat exchanger is expanded or reduced depending on the supply air temperature to increase or reduce the movement path of the supply air, thereby increasing or reducing the size of the heat exchanger. Heat exchange efficiency can be improved.
  • the present invention forms a protruding variable support on the expansion heat dissipation plate, so that when the expansion heat exchanger is inserted into the main heat exchanger, the gap between the expansion heat dissipation plates is narrowed to prevent foreign substances from penetrating between the expansion heat dissipation plates.
  • the heat exchange efficiency can be improved by widening the gap between the expansion heat dissipation plates to allow outside air to pass through and exchange heat.
  • the present invention can improve heat exchange efficiency by installing an outdoor air guide cover at the rear of the heat exchanger to provide outdoor air supplied from the cooling fan to the expansion heat exchange unit.
  • the present invention installs the outdoor air guide cover to be rotatable to seal or open the rear of the heat exchanger as the size of the heat exchanger is expanded or reduced, so that when the heat exchanger is reduced, the outdoor air is quickly discharged and the heat exchanger is expanded. In this condition, heat exchange efficiency can be improved by circulating outside air.
  • an outdoor air suction unit for sucking in external air is installed at the location of the expansion heat exchange unit, thereby guiding the movement of external air to the expansion heat exchange unit, thereby improving heat exchange efficiency by quickly circulating external air.
  • Figure 1 is a perspective view showing a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, with the heat exchanger in an expanded state.
  • Figure 2 is an exploded perspective view showing a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention.
  • Figure 3 is a perspective view showing a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, with the heat exchanger in a reduced state.
  • Figure 4 is a side cross-sectional view showing a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, with the heat exchanger in an expanded state.
  • Figure 5 is a side cross-sectional view showing a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, with the heat exchanger in a reduced state.
  • Figure 6 is a perspective view of a heat exchanger constituting a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, in an expanded state.
  • Figure 7 is a perspective view of a heat exchanger constituting a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, in a reduced state.
  • Figure 8 is a partial cross-sectional view of a heat exchanger constituting a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention.
  • Figure 9 is a plan cross-sectional view showing a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, with the heat exchanger in an expanded state.
  • Figure 10 is a plan cross-sectional view showing a variable intercooler with improved heat exchanger efficiency according to an embodiment of the present invention, with the heat exchanger in a reduced state.
  • Figure 11 is a side cross-sectional view showing a variable intercooler with improved heat exchanger efficiency according to an embodiment of the present invention, and shows the operating state of the external air guide cover with the heat exchanger expanded.
  • Figure 12 is a side cross-sectional view showing a variable intercooler with improved heat exchanger efficiency according to an embodiment of the present invention, and shows the operating state of the external air guide cover with the heat exchanger in a reduced state.
  • Figure 13 is a schematic configuration diagram showing a generator engine equipped with a variable intercooler with improved heat exchanger efficiency according to an embodiment of the present invention.
  • Figure 14 is a schematic configuration diagram showing a biogas generator equipped with a variable intercooler that improves heat exchanger efficiency according to an embodiment of the present invention.
  • variable intercooler 100 with improved heat exchange efficiency may include a heat exchanger 110.
  • the heat exchanger 110 can exchange heat with outside air to cool the supply air supplied to the engine body 250, which is driven by burning fuel.
  • the heat exchanger 110 can cool the supplied air in a way that the supplied air passes through it and the outside air passes around it, thereby exchanging heat with each other.
  • the heat exchanger 110 may expand or contract in size depending on the temperature of the outside air or the temperature of the supply air.
  • the heat exchanger 110 may include a main heat exchanger 111 and an expansion heat exchanger 115. As the expansion heat exchanger 115 appears in the main heat exchanger 111, the size of the heat exchanger 110 is increased. It can be expanded or collapsed.
  • the heat exchanger 110 exchanges heat in a state where the expansion heat exchanger 115 is inserted into the main heat exchanger 111 and the size is reduced, and when the temperature of the outside air is high or the temperature of the supply air is increased, the heat exchanger 110 exchanges heat.
  • the expansion heat exchanger 115 protrudes from the main heat exchanger 111, thereby expanding the size of the heat exchanger 110.
  • the main heat exchange unit 111 may include a main heat dissipation tube 112 and a main heat dissipation plate 113.
  • the main heat dissipation tube 112 may be formed of a metal with high heat exchangeability in the form of a hollow pipe, and a plurality of main heat dissipation tubes 112 may be arranged at regular intervals.
  • Fixing plates 114 are installed on both sides of the main heat dissipation tube 112 to fix the main heat dissipation tubes 112 in an arranged state.
  • the fixing plates 114 located on both sides of the main heat dissipation tube 112 are A plurality of main heat dissipation plates 113 may be installed in parallel with the fixing plate 114 between them.
  • a plurality of main heat dissipation plates 113 are arranged side by side, and a plurality of main heat dissipation tubes 112 pass through them to perform the function of supporting the main heat dissipation tube 112 and at the same time are in contact with the main heat dissipation tube 112. It can perform the function of dissipating heat by diffusing the heat of the main heat dissipation tube 112.
  • the expansion heat exchanger 115 can slide on one side of the main heat exchanger 111 to expand or reduce the size of the heat exchanger 110.
  • the expansion heat exchange unit 115 may include an expansion heat dissipation tube 116 and an expansion heat dissipation plate 117.
  • the expansion heat dissipation tube 116 may be formed in the form of a pipe through which the air supply for supplying to the engine body 250 passes.
  • a plurality of expansion heat dissipation tubes 116 are arranged at regular intervals, and each expansion heat dissipation tube 116
  • the expansion heat dissipation tube 116 may be installed in the main heat dissipation tube 112 to be slidably movable in the longitudinal direction of one side of the main heat dissipation tube 112 by being inserted into the main heat dissipation tube 112 at a position corresponding to the .
  • a fixing plate 114 is installed at the outer end of the plurality of expansion heat dissipation tubes 116 to fix the expansion heat dissipation tubes 116 in an arranged state.
  • the expansion heat dissipation plate 117 is installed on the expansion heat dissipation tube 116 and can dissipate heat by diffusing the heat of the expansion heat dissipation tube 116.
  • a plurality of expansion heat dissipation plates 117 are arranged side by side and can be divided into a plurality of expansions.
  • the heat dissipation tube 116 may be installed to penetrate the plurality of expansion heat dissipation plates 117 in orthogonal directions.
  • the plurality of expansion heat dissipation plates 117 slide in the expansion heat dissipation tube 116 along the longitudinal direction of the expansion heat dissipation tube 116, so that the distance between the plurality of expansion heat dissipation plates 117 is narrowed or the distance between them is widened. It can be.
  • variable support portion 118 may be formed to protrude and support the expansion heat dissipation plates 117 by elastic force.
  • variable support portion 118 may be formed by cutting a portion of the expansion heat dissipation plate 117 and then forcibly bending and protruding it in the direction in which the adjacent expansion heat dissipation plate 117 is located.
  • variable support part 118 When the expansion heat exchange part 115 moves so that the variable support part 118 is inserted into the main heat exchange part 111, the variable support part 118, which was curved and protruded, unfolds and elastic force accumulates, thereby reducing the gap between the expansion heat dissipation plates 117. When it is reduced and moved so that the expansion heat exchange part 115 protrudes from the main heat exchange part 111, the expanded variable support part 118 bends and protrudes again, pushing the expansion heat dissipation plates 117 against each other by elastic force. It is possible to adjust the gap between the expansion heat dissipation plates (117).
  • the expansion heat exchanger 115 is inserted from the main heat exchanger 111 in the form of the expansion heat dissipation tube 116 being inserted into the main heat dissipation tube 112, and the size of the heat exchanger 110 is reduced. , the expansion heat dissipation plate 117 is pressed by the fixing plate 114 of the expansion heat exchanger 115, and the variable support portion 118 is expanded to minimize the gap between them.
  • the expansion heat exchanger 115 protrudes from the main heat exchanger 111 in the form of the expansion heat dissipation tube 116 protruding from the main heat dissipation tube 112 and the size of the heat exchanger 110 is expanded, the expansion heat dissipation plate As the expanded variable support portion 118 of (117) protrudes and deforms to be bent again, the gap between them may widen.
  • a plurality of variable supports 118 formed on each of the plurality of expansion heat dissipation plates 117 may be formed on both sides or the upper and lower sides of each expansion heat dissipation plate 117, and the variable supports between the expansion heat dissipation plates 117 adjacent to each other may be formed. (118) may be formed alternately and repeatedly at positions offset from each other so as not to overlap each other.
  • variable intercooler 100 with improved heat exchange efficiency may include an end cover 120 and a finishing cover 130.
  • the end cover 120 is installed on both sides of the heat exchanger 110 to supply air supply to the main heat dissipation tube 112 or the expansion heat dissipation tube 116, or to the main heat dissipation tube 112 or the expansion heat dissipation tube 116.
  • the supply air that has passed through can be collected and provided to the engine.
  • the end cover 120 located on one side of the heat exchanger 110 is formed with an air supply port 121 through which air is introduced into the heat exchanger 110, and the end cover 120 is located on the other side of the heat exchanger 110. ), a supply air outlet 123 through which the cooled supply air is discharged through the heat exchanger 110 may be formed.
  • the end cover 120 is installed on the outside of the main heat exchange part 111 and the outside of the expansion heat exchange part 115 located in the opposite direction to one side of the main heat exchange part 111, and the end cover 120 ) may be formed in the form of a cap that covers the outside of the fixing plate 114.
  • the finishing cover 130 may seal a portion of the circumference of the heat exchanger 110 to prevent outside air provided from the cooling fan 140 from escaping the circumference of the heat exchanger 110.
  • both circumferences of the heat exchanger 110 are opened and a finishing cover 130 is installed on the upper side of the heat exchanger 110 to close the upper and lower sides of the heat exchanger 110.
  • the finishing cover 130 is
  • the heat exchanger 110 may be configured to have both sides sealed and the upper and lower sides open.
  • the finishing cover 130 is slidably coupled with the first cover 131 and the second cover 133 overlapping, so that the expansion heat exchanger 115 appears from the main heat exchanger 111 and the heat exchanger ( Even if the size of 110) is expanded or reduced, the first finishing plane and the second cover 133 slide and expand or reduce in size, so that the outside air passing through the heat exchanger 110 can pass without leaking to the outside. 110) can be closed.
  • a guide groove is formed on one of the first cover 131 and the second cover 133 along the sliding direction so that the first cover 131 and the second cover 133 can slide while coupled to each other, and the other is inserted into the guide groove to provide a guide.
  • a guide protrusion that moves along the groove may be formed.
  • the side end of the first cover 131 is coupled to the main heat exchanger 111
  • the side end of the second cover 133 is coupled to the expansion heat exchanger 115 to form the expansion heat exchanger in the main heat exchanger 111 (
  • 115) slides it slides in a state where the first cover 131 and the second cover 133 overlap, and the outflow of external air to the upper and lower parts of the heat exchanger 110 can be blocked.
  • variable intercooler 100 with improved heat exchange efficiency may include an external air guide cover 150.
  • This outdoor air guide cover 150 expands the size of the heat exchanger 110 and allows the outdoor air of the cooling fan 140 located in the main heat exchange part 111 of the heat exchanger 110 to flow into the main heat exchange part 111. It is possible to guide the movement of outdoor air discharged from the main heat exchange unit 111 so that it is discharged through the expansion heat exchange unit 115.
  • the external air guide cover may be located in the opposite direction to the direction in which the cooling fan 140 is located, centered on the heat exchanger 110, and the external air guide cover 150 expands and heat exchanges the external air passing through the main heat exchange unit 111. It is possible to guide the movement of external air so that it moves to the unit 115 and is discharged again in the direction where the cooling fan 140 is located through the expansion heat exchange unit 115.
  • the outdoor air guide cover 150 is rotatably installed and seals the direction opposite to the direction in which the cooling fan 140 is located centered on the heat exchanger 110, thereby guiding outdoor air in the direction where the expansion heat exchange unit 115 is located. , the direction opposite to the direction in which the cooling fan 140 is located centered on the heat exchanger 110 may be opened to allow outdoor air passing through the main heat exchange unit 111 to be discharged directly without being guided to the expansion heat exchange unit 115. .
  • the outer ends of both sides of the outdoor air guide cover 150 may have the shape of an arc so that the outdoor air passing through the main heat exchange unit 111 changes direction in a “U” shape and is supplied to the expansion heat exchange unit 115.
  • the external air guide cover 150 rotates up and down only when the size of the heat exchanger 110 is expanded to the rear of the heat exchanger 110 (with respect to the direction in which the cooling fan 140 is located centered on the heat exchanger 110). It can be installed in the heat exchanger 110 by the cover hinge part 151 to cover or open the heat exchanger 110 (opposite direction).
  • the lower edge of the external air guide cover 150 is rotatably coupled to the bottom of the heat exchanger 110 by the cover hinge part 151, and the expansion heat exchange part 115 is inserted into the main heat exchange part 111.
  • the heat exchanger 110 rotates downward around the cover hinge 151 to open the rear, and the expansion heat exchanger 115 protrudes from the main heat exchanger 111, thereby increasing the size of the heat exchanger 110.
  • it can rotate upward around the cover hinge portion 151 to close the rear of the heat exchanger 110.
  • the external guide cover can rotate to open and close the rear of the heat exchanger 110 as the size of the heat exchanger 110 is expanded or reduced by the cover drive unit.
  • the cover drive unit slides and protrudes from the main heat exchange unit 111 to the position corresponding to the fixing plate 114 of the expansion heat exchange unit 115 on the external guide cover 150. It is configured to form an inclined protrusion 153 having an inclined portion that gradually becomes lower as the water flows, and to form a guide protrusion 114a that guides the inclined protrusion 153 on the fixing plate 114 of the expansion heat exchanger 115. You can.
  • the inclined protrusion 153 is not supported on the guide protrusion 114a of the expansion heat exchange unit 115 when the heat exchanger 110 is expanded (the expansion heat exchange unit 115 protrudes from the main heat exchange unit 111).
  • the external air guide cover 150 is positioned to seal the rear of the heat exchanger 110, and the heat exchanger 110 is reduced (the expansion heat exchange part 115 is inserted into the main heat exchange part 111).
  • the inclined protrusion 153 is guided by the guide protrusion 114a of the expansion heat exchange unit 115, and the guide protrusion 114a presses the inclined surface of the gradually increasing inclined protrusion 153, thereby forming the external air guide cover 150. ) can forcibly rotate to open the rear of the heat exchanger 110.
  • the external air guide cover 150 is rotated and positioned so that the rear of the heat exchanger 110 is sealed in a state in which the inclined protrusion 153 is not pressed by the guide protrusion 114a of the expansion heat exchange unit 115.
  • a cover spring may be installed to support the outdoor air guide cover 150 in a direction to seal it to the rear of the heat exchanger 110 by elastic force.
  • the cover driving part is implemented with an electric motor, and as the heat exchanger 110 expands or contracts, the external guide cover 150 moves around the cover hinge part 151 in the heat exchanger 110.
  • the rear can be rotated to open and close selectively.
  • variable intercooler 100 with improved heat exchange efficiency may include a variable drive mechanism 160.
  • This variable drive mechanism 160 can drive the expansion heat exchange unit 115 to slide and appear in the main heat exchange unit 111.
  • the variable drive mechanism 160 may be implemented as a cylinder that operates by pneumatics, and one end of the variable drive mechanism 160 is connected to the end cover 120 of the main heat exchanger 111, and the variable drive mechanism 160
  • the other end of the expansion heat exchange unit 115 is connected to the end cover 120 of the expansion heat exchange unit 115, and the expansion heat exchange unit 115 slides and moves in the main heat exchange unit 111 by the rising and rising cylinder shaft, and the size of the heat exchanger 110 is adjusted. It can be expanded or collapsed.
  • variable intercooler 100 with improved heat exchange efficiency may include a cooling fan 140.
  • This cooling fan 140 can forcibly blow outside air toward the heat exchanger 110.
  • the cooling fan 140 may be located on the side in the direction in which the main heat exchange unit 111 is located, and the cooling fan 140 rotates the cooling fan 140 by a drive motor to force external air into the main heat exchange unit ( Outdoor air for heat exchange with the heat exchanger 110 can be provided in the form of blowing in the direction where 111) is located.
  • variable intercooler 100 with improved heat exchange efficiency may include an outside air intake portion 145.
  • This outside air intake unit 145 is located on the side of the cooling fan 140 and sucks outside air while the heat exchanger 110 is expanded, and the outside air passing through the main heat exchange unit 111 is connected to the outside air guide cover 150. External air can be sucked in at the location of the expansion heat exchange unit 115 to be exhausted through the expansion heat exchange unit 115.
  • the outside air intake unit 145 is connected to the mixer 210, which mixes and supplies supply air with biogas, and can suck the supply air from the mixer 210 by the suction force of the outside air from the outside air intake unit 145.
  • the outside air suction unit 145 and the mixer 210 (210) can be connected through the outside air suction line 145 in a state in which a plurality of pipes are spaced apart and arranged side by side in the height direction so as to be connected.
  • a suction valve that opens and closes the outside air intake line 146 is installed in the outside air intake line 146, and the expansion heat exchange part 115 protrudes from the main heat exchange part 111, thereby expanding the size of the heat exchanger 110. Only in the form where the suction valve opens the outside air suction line 146 can the outside air be sucked in through the outside air intake unit 145.
  • the suction valve closes the outside air suction line 146 to open the outside air suction section 145. It can block the intake of external air.
  • variable intercooler 100 which improves heat exchange efficiency according to an embodiment of the present invention, is configured to expand or reduce the size of the heat exchanger 110 by sliding the expansion heat exchange part 115 in the main heat exchange part 111.
  • the main heat exchange unit 111 is installed in a state where a plurality of main heat dissipation plates 113 are spaced apart from each other and arranged side by side, and a plurality of main heat dissipation tubes 112 penetrate the plurality of main heat dissipation plates 113, Both ends of the plurality of main heat dissipation tubes 112 are fixed and installed by fixing plates 114.
  • an expansion heat exchange part 115 is located on one side of the main heat exchange part 111, and the expansion heat exchange part 115 is positioned on a plurality of main heat dissipation tubes 112 to slide to one side of each main heat dissipation tube 112.
  • An expansion heat dissipation tube 116 is installed.
  • a plurality of expansion heat dissipation plates 117 are installed at right angles to the plurality of expansion heat dissipation tubes 116, and the plurality of expansion heat dissipation plates 117 are connected to the expansion heat dissipation tubes 116 in the plurality of expansion heat dissipation tubes 116. It is installed to be able to slide along the longitudinal direction.
  • a fixing plate 114 is installed at the outer end of the plurality of expansion heat dissipation tubes 116 to support the plurality of expansion heat dissipation tubes 116, and a fixing plate 114 is installed at the end of the expansion heat dissipation tube 116.
  • an end cover 120 is installed, each having an air supply port 121 through which supply air is supplied and a supply air outlet 123 through which heat-exchanged supply air is discharged. do.
  • main heat exchange unit 111 and the expansion heat exchange unit 115 are configured so that the expansion heat exchange unit 115 slides and appears in the main heat exchange unit 111 by the variable drive mechanism 160.
  • the expansion heat exchange unit 115 is coupled to the main heat dissipation tube 112 so that the expansion heat dissipation tube 116 can be slidably moved.
  • a plurality of heat dissipation plates are spaced apart from each other on the expansion heat dissipation tube 116, and each heat dissipation plate has an adjacent heat dissipation plate.
  • Variable supports 118 for supporting the plate are formed and overlapped to support each other by the variable supports 118.
  • a cooling fan 140 is installed on the side where the main heat exchanger 111 is located, and provides external air for heat exchange with the heat exchanger 110, and the direction in which the cooling fan 140 is located in the heat exchanger 110 is In the opposite direction, an external air guide cover 150 is installed to guide the moving direction of external air and provide internal air passing through the main heat exchange unit 111 to the expansion heat exchange unit 115.
  • the external air guide cover 150 is installed at the rear of the heat exchanger 110. It is rotatably coupled to the heat exchanger 110 by a cover driving member to seal it.
  • a finishing cover 130 is installed to block leakage to the outside.
  • the finishing cover 130 has the first cover 131 and the second cover 133 overlapping each other so that it can be finished even if the size of the heat exchanger 110 is expanded or reduced, and the first cover 131 is the main heat exchanger. It is attached to (111), and the second cover 133 is attached to the expansion heat exchanger 115 to prevent outside air from leaking into the upper and lower parts of the heat exchanger 110 even if the size of the heat exchanger 110 is expanded or reduced. You can block it.
  • An external air intake unit 145 is installed to assist the movement of external air so that it can be discharged.
  • the outside air intake unit 145 is connected to the mixer 210 and the outside air intake line 146, and can provide suction power to suck in outside air from the outside air intake unit 145 by the suction power of sucking in the supply air from the mixer 210. there is.
  • variable intercooler 100 which improves heat exchange efficiency according to an embodiment of the present invention configured in this way, generates suction force of air supply through the air supply port of the engine body 250, and the mixer 210 ), biogas and supply air are mixed, compressed through the supply air compressor (230), and then supplied to the supply air supply port (121).
  • the supply air entering the air supply port 121 enters the inside of the main heat dissipation tube 112 of the heat exchanger 110 and dissipates main heat while passing through the expansion heat dissipation tube 116 inserted into the main heat dissipation tube 112. Heat is spread through the main heat dissipation plate 113 connected to the tube 112.
  • the outside air exchanges heat while passing between the heat dissipation plates of the heat exchanger 110, and the supply air passes through the inside of the heat exchanger 110. lower the temperature.
  • the lowered temperature supply air is introduced into the supply port of the engine main body 250 through the air supply outlet 123, mixes with the fuel of the engine main body 250, and explodes, driving the engine main body 250 and
  • the power generation device 310 is driven by the driving force and generates power.
  • variable drive mechanism 160 When the variable drive mechanism 160 operates, when the expansion heat exchange unit 115 slides to the side in the main heat exchange unit 111, the external air guide cover 150 is moved to the rear of the heat exchanger 110 by the cover drive member. The external air guide cover 150 is rotated by the cover drive unit and rotates around the cover hinge unit 151 to cover the rear of the heat exchanger 110.
  • the intake valve opens the outside air intake line 146 so that outside air is sucked from the outside air intake unit 145 located on the side of the cooling fan 140 to the outside air intake line 146 connected to the mixer 210.
  • the heat exchanger 110 is expanded, the supply air entering the main heat dissipation tube 112 enters the expansion heat dissipation tube 116, the length for heat exchange with the outside air is increased, and is discharged, and the cooling fan 140 ) As the air passes between the main heat dissipation plates 113 of the main heat exchange unit 111, it primarily exchanges heat to cool the supplied air.
  • the speed of the cooling fan 140 can be increased because the moving distance of the outside air increases.
  • the outside air that has passed through the main heat exchange unit 111 is redirected in the direction where the expansion heat exchange unit 115 is located by the outside air guide cover 150 located at the rear of the heat exchanger 110.
  • the outside air entering the expansion heat exchange unit 115 passes between the expansion heat dissipation plates 117 to secondarily exchange heat to cool the supply air, and passes through the expansion heat exchange unit 115 in the direction where the cooling fan 140 is located. is discharged.
  • variable drive mechanism 160 operates to quickly supply outside air and simultaneously lower the output of the cooling fan 140 to maintain the main heat exchange unit 111.
  • the expansion heat exchanger 115 is inserted into the inside, the size of the heat exchanger 110 is reduced.
  • the expansion heat exchange part 115 When the expansion heat exchange part 115 is inserted into the main heat exchange part 111, the expansion heat dissipation tube 116 is inserted into the main heat dissipation tube 112, and the external guide cover 150 is covered by the cover driving part.
  • the rear of the heat exchanger 110 is opened by rotating around the hinge portion 151.
  • the suction line is closed through the suction valve to block the suction of outside air from the outside air suction unit 145.
  • the expansion heat dissipation tube 116 is inserted into the main heat dissipation tube 112, so the moving distance of the supply air is shortened and the supply air is quickly supplied, and the cooling fan 140 )
  • the outside air passes between the main heat dissipation plate 112, exchanges heat with the supply air, and the supply air is cooled.
  • outside air that has passed through the heat exchanger 110 can be discharged directly to the rear of the heat exchanger 110 because the rear of the heat exchanger 110 is open.
  • variable intercooler 100 which improves heat exchange efficiency according to an embodiment of the present invention, has the expansion heat exchanger 115 appear from the main heat exchanger 111 depending on the temperature of the supply air, thereby reducing the overall size of the heat exchanger 110.
  • the heat exchange efficiency of the heat exchanger 110 can be improved and the output of the engine body 250 can be increased to minimize the generation of NOx.
  • the present invention forms a variable support portion 118 that is elastically deformed on the expansion heat dissipation plate 117, so that when the expansion heat exchange portion 115 protrudes from the main heat exchange portion 111, the gap between the expansion heat dissipation plates 117 is As it expands, heat dissipation performance can be improved by widening the passage of external air, and when the expansion heat exchange part 115 is inserted into the main heat exchange part 111, the gap between the expansion heat dissipation plates 117 is narrowed to expand the heat dissipation plate 117. The inflow of foreign substances into the space can be minimized.
  • an external air guide cover 150 is installed at the rear of the heat exchanger 110, so that external air supplied from the cooling fan 140 passes not only the main heat exchange unit 111 but also the expansion heat exchange unit 115. By exchanging heat, the heat exchange efficiency of the heat exchanger 110 can be improved.
  • the present invention configures an outside air intake unit 145 to suck outside air into the area where the expansion heat exchange unit 115 is located with the size of the heat exchanger 110 expanded, so that the outside air passes through the main heat exchange unit 111.
  • the movement of outside air can be guided so that it is discharged through the expansion heat exchange unit 115, and the heat exchange efficiency of the heat exchanger 110 can be improved by quickly discharging outside air.
  • the generator engine 200 equipped with the variable intercooler 100 with improved heat exchange efficiency according to the embodiment of the present invention includes the engine body 250 in the variable intercooler 100 of the above-described embodiment. It may further include.
  • the engine body 250 may be an internal combustion engine driven by burning fuel, and the engine body 250 may be implemented as a biodiesel engine body 250 that uses a mixture of biogas.
  • the engine body 250 may be formed with a supply port through which external air is supplied and an exhaust port through which combusted gas is exhausted.
  • the variable intercooler 100 of the above-described embodiment may be installed at the supply port, and the variable intercooler 100 ) may be connected to the air supply compressor 230.
  • the air supply compressor 230 is connected to the mixer 210, mixes biogas and air at a preset ratio through the mixer 210, and then supplies the mixed biogas and air through the air supply compressor 230. It can be compressed and provided as a variable intercooler (100).
  • the air supply compressor 230 may be in the form of a turbine or a compressor.
  • the generator engine 200 produces supply air by mixing biogas at a preset ratio with the outside air through the mixer 210, and the manufactured supply air is compressed in the supply air compressor 230. After being supplied to the variable intercooler (100), the temperature of the air supply compressed in the variable intercooler (100) is lowered and supplied to the air supply port of the engine body (250).
  • variable intercooler 100 By supercharging the engine body 250 by the variable intercooler 100, the explosive power of the fuel is improved, and the combustion temperature of the fuel is increased to minimize the generation of NOx, thereby preventing environmental pollution.
  • variable intercooler 100 is a heat exchanger ( By adjusting the size of the heat exchanger 110), the temperature of the supply air can be adjusted and supplied to the engine body 250.
  • the biogas generator 300 equipped with a variable intercooler 100 with improved heat exchange efficiency is a power generation device 310 in the generator engine 200 of the above-described embodiment. ) may further be included.
  • the power generation device 310 may be driven by the generator engine 200 of the embodiment to produce electric power.
  • the power generation device 310 can generate power through electromagnetic induction by rotating the drive shaft using the driving force generated when the generator engine 200 burns fuel.
  • the power generation device 310 Since the power generation device 310 has a known configuration, detailed description is omitted.
  • the biogas generator 300 produces supply air by mixing biogas at a preset ratio with the outside air through the mixer 210, and the manufactured supply air is compressed in the supply air compressor 230. After being supplied to the intercooler, the temperature of the air compressed in the variable intercooler (100) is lowered and supplied to the air supply port of the engine body (250).
  • the fuel supply air is mixed and burned to generate driving force, and the driving force generated causes the drive shaft of the power generation device 310 to rotate to generate power.
  • variable intercooler 100 is configured to cause the expansion heat exchanger 115 to appear in the main heat exchanger 111 through the variable drive mechanism 160 according to the temperature of the supply air or the NOx emissions required by the engine body 250.
  • the size of the heat exchanger 110 the temperature of the supply air can be adjusted and supplied to the engine body 250 by adjusting the heat exchange efficiency of the heat exchanger 110.
  • the biogas generator 300 of the embodiment improves the explosive power of the fuel by supercharging the engine body 250 by the variable intercooler 100 and regulates the temperature of the supply air by the variable intercooler 100 to reduce the generation of NOx.
  • environmental pollution caused by NOx can be prevented and power generation performance can be improved by improving driving force.
  • Variable intercooler 110 Heat exchanger
  • main heat exchanger 112 main heat dissipation tube
  • Main heat dissipation plate 114 Fixed plate
  • variable support 120 end cover
  • External guide cover 151 Cover hinge part
  • Inclined protrusion 160 Variable driving mechanism
  • biogas generator 210 power generation device

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  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The present invention relates to an intercooler which cools supply air that is to be provided to an engine and then provides same, an engine for a power generator equipped with same, and a biogas power generator. The variable intercooler having improved heat exchange efficiency, according to an embodiment of the present invention, comprises: a heat exchanger that carries out heat exchange between external air and supply air that is to be provided to an engine main body; and a cooling fan that provides external air so that the supply air passing through the heat exchanger and external air can undergo heat exchange, wherein the heat exchanger comprises a main heat exchange part through which the supply air passes and undergoes heat exchange with external air, and an expanding heat exchange part which, according to the efficiency of the heat exchanger, is inserted into or protrudes from the main heat exchange part so as to expand or reduce the size of the heat exchanger. Thus, the heat exchange efficiency is increased and the output of the engine can be increased.

Description

열교환 효율을 향상시킨 가변형 인터쿨러, 이를 구비한 발전기용 엔진, 및 바이오가스 발전기Variable intercooler with improved heat exchange efficiency, generator engine equipped with it, and biogas generator
본 발명은 엔진에 공급되는 급기를 냉각시켜 공급하는 인터쿨러, 이를 구비한 발전기용 엔진, 및 바이오가스 발전기에 관한 것이다.The present invention relates to an intercooler that cools and supplies air supplied to an engine, a generator engine equipped with the same, and a biogas generator.
일반적으로 발전기는 운동에너지를 전기에너지로 변환하는 장치로서, 운동에너지를 제공하는 수단에 따라 풍력 발전기, 수력 발전기, 엔진 발전기 등으로 구분된다. In general, a generator is a device that converts kinetic energy into electrical energy, and is classified into wind generators, hydroelectric generators, engine generators, etc. depending on the means of providing kinetic energy.
발전기 중에서 비상용 발전기 또는 자연동력을 얻기 어려운 장소에서는 강제적으로 동력을 제공하는 엔진 발전기가 많이 이용되며, 엔진 발전기는 연료를 연소하는 엔진에 의해 발전장치를 구동하는 형태로 발전한다.Among generators, engine generators that forcibly provide power are often used as emergency generators or in places where it is difficult to obtain natural power. Engine generators generate power by driving a power generation device by an engine that burns fuel.
그러나, 엔진 발전기는 연료를 소모하기 때문에 배기가스에 포함된 유해물질로 인한 환경오염이 발생하기 때문에 최근에는 배기가스에 의한 환경오염의 발생하는 것을 최소화하기 위한 기술이 개발되고 있다.However, since engine generators consume fuel, environmental pollution occurs due to harmful substances contained in exhaust gas. Recently, technologies have been developed to minimize environmental pollution caused by exhaust gas.
이를 해결하기 위해 바이오가스를 이용한 바이오가스 발전기가 개시된 바가 있다.To solve this problem, a biogas generator using biogas has been introduced.
바이오가스 발전기는 엔진으로 공급되는 급기에 바이오가스를 혼합하여 공급함으로써, 연료의 연소에 따른 폭발성을 향상시켜 연소온도를 높임으로써, 배기가스에 유해물질을 최소화한 상태로 배기하여 환경오염을 최소화할 수 있었다.Biogas generators mix biogas with the supply air supplied to the engine, thereby increasing the combustion temperature by improving the explosiveness of the fuel, thereby minimizing environmental pollution by exhausting the exhaust gas with minimal harmful substances. I was able to.
이에 더 나가아가서는 엔진에 과급기하여 엔진효율을 향상시켜 발전성을 향상하도록 엔진의 급기를 과급기하기 위한 인터쿨러를 설치하였으며, 인터쿨러는 종래에 한국등록특허공보 제10-2532045호(2023.5.12.공고)에 "바이오가스 발전기"에 개시된 바가 있다.Furthermore, an intercooler was installed to supercharge the engine's air supply to improve engine efficiency and power generation by supercharging the engine. It has been disclosed in “Biogas Generator”.
상기한 종래의 바이오가스 발전기는 외부의 고정 프레임에 고정력을 향상시킬 수 있는 인터 쿨러를 포함하는 바이오 가스 발전기와 관련된 다양한 실시예들이 기술된 바, 한 실시예에 따르면, 인터 쿨러는, 인터 쿨러 하우징; 상기 인터 쿨러 하우징의 내부에 배치되고, 그 내부에 고온의 혼합 가스를 유입시킴과 아울러 이동시키며, 이동시 상기 인터 쿨러 하우징의 내부에 유입되어 채워진 냉매를 이용하여 고온의 상기 혼합 가스를 열교환시키는 복수개의 열교환 파이프들; 및 상기 인터 쿨러 하우징의 외측 둘레에 배치되고, 외부의 고정 프레임에 고정되기 위해 슬라이딩 이동에 따라 인입되거나 인출되어 상기 인터 쿨러 하우징의 길이를 연장시키거나 축소시키는 복수개의 고정 구조들;을 포함하여 구성하였다.As for the conventional biogas generator described above, various embodiments related to the biogas generator including an intercooler capable of improving the fixing force to the external fixed frame have been described. According to one embodiment, the intercooler is an intercooler housing. ; A plurality of devices are disposed inside the intercooler housing, allow and move the high-temperature mixed gas therein, and heat exchange the high-temperature mixed gas using refrigerant that flows into and fills the interior of the intercooler housing when moved. heat exchange pipes; and a plurality of fixing structures disposed around the outer periphery of the intercooler housing and extending or shortening the length of the intercooler housing by sliding them in or out to be fixed to an external fixing frame. did.
이러한 종래의 바이오가스 발전기에 개시된 인터쿨러는 발전기의 동작시 발생되는 유동에 의해 인터 쿨러 하우징이 상기 외부의 고정 프레임으로부터 쉽게 분리되는 것을 방지할 수 있었다.The intercooler disclosed in this conventional biogas generator was able to prevent the intercooler housing from being easily separated from the external fixed frame due to the flow generated during operation of the generator.
하지만, 종래의 인터쿨러는 단순히 파손만을 방지할 수 있을 뿐, 열교환기의 크기가 한정되어 엔진에서 요구되는 급기온도를 조절하기 어려운 문제점이 있었으며, 급기온도에 따라 NOx의 배출량을 조절하기 어려운 문제점이 있었다.However, the conventional intercooler can only prevent damage, but the size of the heat exchanger is limited, making it difficult to control the supply air temperature required by the engine, and it is difficult to control NOx emissions according to the supply air temperature. .
[선행기술문헌][Prior art literature]
[특허문헌][Patent Document]
(특허문헌 1) KR 10-2526437 B1 (Patent Document 1) KR 10-2526437 B1
(특허문헌 2) KR 10-2526437 B1 (Patent Document 2) KR 10-2526437 B1
(특허문헌 3) KR 10-2511015 B1 (Patent Document 3) KR 10-2511015 B1
(특허문헌 4) KR 10-2532045 B1 (Patent Document 4) KR 10-2532045 B1
(특허문헌 5) US 2021/0148660 A1(Patent Document 5) US 2021/0148660 A1
(특허문헌 6) US 11,085,364 B2(Patent Document 6) US 11,085,364 B2
(특허문헌 7) US 11,137,218 B2(Patent Document 7) US 11,137,218 B2
[비특허문헌][Non-patent literature]
(비특허문헌 1) 오광헌 외 2인, 2019 한국자동차공학회 춘계학술대회 자료, page. 219-223, 공랭식 인터쿨러 성능에 영향을 미치는 인자들에 대한 실험적 연구(Non-patent document 1) Oh Gwang-heon and two others, data from the 2019 Korean Society of Automotive Engineers Spring Conference, page. 219-223, Experimental study on factors affecting air-cooled intercooler performance
(비특허문헌 2) 오광헌 외 3인, 2022 한국자동차공학회 춘계학술대회 자료, page. 213-217, 인터쿨러 탱크에서 과급공기 압력차이에 관한 실험적 연구(Non-patent document 2) Oh Kwang-heon and 3 others, 2022 Korean Society of Automotive Engineers Spring Conference materials, page. 213-217, Experimental study on charge air pressure difference in intercooler tank
(비특허문헌 3) 김성근 외 6인, 2020년 한국자동차공학회 추계학술대회 및 전시회 자료, page. 61-62, 저온 환경에서 발생하는 인터쿨러 내부 응축수 발생량 예측(Non-patent Document 3) Seonggeun Kim and 6 others, 2020 Korean Society of Automotive Engineers Fall Conference and Exhibition Materials, page. 61-62, prediction of the amount of condensate generated inside the intercooler in low temperature environments
본 발명은 상기한 문제점들을 해결하기 위해 안출된 것으로서, 본 발명이 해결하고자 하는 과제는 메인열교환부에서 확장열교환부를 슬라이딩 이동하여 열교환기의 크기를 확장 또는 축소시킴에 따라 급기온도를 조절하여 열교환효율을 향상시킬 수 있는 열교환 효율을 향상시킨 가변형 인터쿨러, 이를 구비한 발전기용 엔진, 및 바이오가스 발전기를 제공하는 것을 목적으로 한다.The present invention was created to solve the above-mentioned problems, and the problem to be solved by the present invention is to adjust the supply air temperature by sliding the expansion heat exchanger in the main heat exchanger to expand or reduce the size of the heat exchanger, thereby increasing the heat exchange efficiency. The purpose is to provide a variable intercooler with improved heat exchange efficiency, a generator engine equipped with the same, and a biogas generator.
또한, 본 발명은 확장방열플레이트에 탄성변형되는 가변지지부를 형성하여 메인열교환부에서 확장열교환부의 돌출 시에 확장방열플레이트의 사이 간격을 넓혀 고, 메인열교환부에서 확장열교환부를 삽입 시에는 확장방열플레이트의 사이 간격을 좁혀 이물질의 유입을 방지하고, 열교환효율을 향상시킬 수 있는 열교환 효율을 향상시킨 가변형 인터쿨러, 이를 구비한 발전기용 엔진, 및 바이오가스 발전기를 제공하는 것을 목적으로 한다.In addition, the present invention forms a variable support part that is elastically deformed on the expansion heat exchanger plate to widen the gap between the expansion heat exchanger plates when the expansion heat exchanger protrudes from the main heat exchanger, and when the expansion heat exchanger is inserted into the main heat exchanger, the expansion heat exchanger plate The purpose is to provide a variable intercooler with improved heat exchange efficiency that can prevent the inflow of foreign substances by narrowing the gap between the intercoolers, a generator engine equipped with the same, and a biogas generator.
또한, 본 발명은 열교환기에 외기가이드커버를 설치하여 냉각팬에서 제공되는 외기를 메인열교환부 및 확장열교환부까지 순환하도록 구성하여 열교환 효율을 향상시킬 수 있는 열교환 효율을 향상시킨 가변형 인터쿨러, 이를 구비한 발전기용 엔진, 및 바이오가스 발전기를 제공하는 것을 목적으로 한다.In addition, the present invention is a variable intercooler with improved heat exchange efficiency that can improve heat exchange efficiency by installing an outside air guide cover on the heat exchanger to circulate outside air provided from the cooling fan to the main heat exchanger and the expansion heat exchanger, and a variable intercooler equipped with the same. The purpose is to provide a generator engine and a biogas generator.
또한, 본 발명은 확장열교환부의 위치에 외기흡입부를 구성하여 외기가이드커버에 의해 방향이 전환되어 배출되는 외기를 신속하게 배출하도록 안내함으로써, 열교환효율을 향상시킬 수 있는 열교환 효율을 향상시킨 가변형 인터쿨러, 이를 구비한 발전기용 엔진, 및 바이오가스 발전기를 제공하는 것을 목적으로 한다.In addition, the present invention is a variable intercooler that improves heat exchange efficiency by constructing an outside air intake at the location of the expansion heat exchanger to quickly discharge the outside air that is changed and discharged by the outside air guide cover. The purpose is to provide a generator engine and a biogas generator equipped with the same.
상기한 과제를 달성하기 위한 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러는 엔진본체로 공급하는 급기와 외기를 열교환하는 열교환기, 상기 열교환기를 지나는 급기와 외기가 열교환하도록 외기를 제공하는 냉각팬을 포함하는 가변형 인터쿨러로서, 상기 열교환기는 상기 급기가 관통하여 지나면서 외기를 열교환하는 메인열교환부, 및 상기 열교환기의 효율에 따라 상기 메인열교환부에서 삽입되거나, 돌출되어 상기 열교환기의 크기를 확장하거나, 축소하는 확장열교환부를 포함한다.The variable intercooler, which improves heat exchange efficiency according to an embodiment of the present invention to achieve the above problem, includes a heat exchanger for heat exchange between the supply air and external air supplied to the engine body, and external air for heat exchange between the supply air and external air passing through the heat exchanger. A variable intercooler including a cooling fan, wherein the heat exchanger is a main heat exchanger that exchanges heat with outside air while passing through the supply air, and is inserted or protruded from the main heat exchanger depending on the efficiency of the heat exchanger and the size of the heat exchanger. It includes an expansion heat exchange unit that expands or reduces.
상기 메인열교환부는 상기 급기가 통과하는 복수 개의 메인방열튜브를 포함하고, 상기 확장열교환부는 상기 메인방열튜브에 연결되어 상기 급기가 지나며, 상기 메인열교환부에서 확장 또는 축소됨에 따라 상기 메인방열튜브에서 슬라이딩 이동하여 출몰하는 확장방열튜브를 포함할 수 있다.The main heat exchange part includes a plurality of main heat dissipation tubes through which the supply air passes, and the expansion heat exchange part is connected to the main heat dissipation tube through which the supply air passes, and slides on the main heat dissipation tube as it expands or contracts in the main heat exchange part. It may include an expansion heat dissipation tube that moves and appears.
상기 확장열교환부는 상기 외기가 지나면서 방열하는 복수 개가 나란하게 배치되는 확장방열플레이트를 포함하며, 상기 확장방열플레이트는 상기 열교환기의 크기 가변 시에 상기 복수 개의 확장방열플레이트끼리 사이 간격이 좁혀지거나, 상기 복수 개의 확장방열플레이트끼리 사이 간격이 넓어지도록 상기 확장방열플레이트에서 서로 마주하는 방향으로 돌출되어 상기 복수 개의 확장방열플레이트끼리 탄성변형되며 지지하는 가변지지부를 포함할 수 있다.The expansion heat exchanger includes a plurality of expansion heat dissipation plates arranged in parallel that radiate heat as the outside air passes, and the space between the plurality of expansion heat dissipation plates is narrowed when the size of the heat exchanger is changed, or It may include a variable support portion that protrudes from the expansion heat dissipation plate in a direction facing each other to widen the gap between the plurality of expansion heat dissipation plates and elastically deforms and supports the plurality of expansion heat dissipation plates.
상기 열교환기의 크기를 가변하기 위해 상기 메인열교환부에서 상기 확장열교환부를 출몰하도록 구동하는 가변구동기구를 포함할 수 있다.In order to vary the size of the heat exchanger, it may include a variable driving mechanism that drives the expansion heat exchanger to appear and retract from the main heat exchanger.
상기 열교환기의 확장 시에 상기 냉각팬에 의해 상기 메인열교환부를 지난 외기가 상기 확장열교환부를 지나면서 열교환하며 배출하도록 상기 열교환기를 중심으로 상기 냉각팬의 위치에 대해 반대방향의 위치에 설치되어 상기 외기의 이동을 가이드하는 외기가이드커버를 포함할 수 있다.When the heat exchanger is expanded, the cooling fan is installed in a position opposite to the position of the cooling fan with respect to the heat exchanger so that the outside air passing through the main heat exchanger is discharged while passing through the expansion heat exchanger. It may include an external guide cover that guides its movement.
상기 외기가이드커버는 상기 열교환기의 축소 시에 상기 열교환기를 개방하고, 상기 열교환기를 확장 시에만 상기 열교환기의 단부를 덮어 상기 외기의 이동을 가이드하도록 상기 외기가이드커버를 회전 가능하게 결합하는 커버힌지부를 포함할 수 있다.The outside air guide cover opens the heat exchanger when the heat exchanger is reduced, and covers an end of the heat exchanger only when the heat exchanger is expanded. A cover hinge rotatably couples the outside air guide cover to guide the movement of the outside air. May include wealth.
상기 외기가이드커버는 상기 열교환기의 확장 또는 축소됨에 따라 상기 커버힌지부를 중심으로 상기 외기가이드커버를 회전시키는 커버구동부를 포함할 수 있다.The external air guide cover may include a cover driving part that rotates the external air guide cover around the cover hinge unit as the heat exchanger expands or contracts.
본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 발전기용 엔진은 상기한 실시예의 인터쿨러, 및 바이오가스를 혼합하여 연소하는 엔진본체를 더 포함한다.The generator engine equipped with a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention further includes the intercooler of the above-described embodiment and an engine body that mixes and combusts biogas.
본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 바이오가스 발전기는 상기한 실시예에 따른 가변형 인터쿨러를 구비한 발전기용 엔진, 및 상기 발전기용 엔진에 의해 구동하는 발전장치를 더 포함한다.A biogas generator equipped with a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention further includes a generator engine equipped with a variable intercooler according to the above embodiment, and a power generation device driven by the generator engine. do.
본 발명에 따르면, 메인열교환부에서 확장열교환부를 슬라이딩 이동시켜 열교환기의 크기를 확장 또는 축소하여 급기온도에 따라 열교환기의 크기를 확장 또는 축소하여 급기의 이동경로를 증대시키거나 축소시켜 가변형 인터쿨러의 열교환효율을 향상시킬 수 있다.According to the present invention, the size of the heat exchanger is expanded or reduced by sliding the expansion heat exchanger in the main heat exchanger, and the size of the heat exchanger is expanded or reduced depending on the supply air temperature to increase or reduce the movement path of the supply air, thereby increasing or reducing the size of the heat exchanger. Heat exchange efficiency can be improved.
또한, 본 발명은 확장방열플레이트에 가변지지부를 돌출 형성하여 메인열교환부에 확장열교환부가 삽입된 상태에서는 확장방열플레이트의 사이 간격이 좁혀진 상태로 위치하여 확장방열플레이트의 사이로 이물질이 침투하는 것을 방지하고, 메인열교환부에 확장열교환부가 삽입된 상태에서는 확장방열플레이트의 사이 간격을 넓혀 외기가 지나 열교환하도록 함으로써, 열교환효율을 향상시킬 수 있다.In addition, the present invention forms a protruding variable support on the expansion heat dissipation plate, so that when the expansion heat exchanger is inserted into the main heat exchanger, the gap between the expansion heat dissipation plates is narrowed to prevent foreign substances from penetrating between the expansion heat dissipation plates. , When the expansion heat exchanger is inserted into the main heat exchanger, the heat exchange efficiency can be improved by widening the gap between the expansion heat dissipation plates to allow outside air to pass through and exchange heat.
또한, 본 발명은 열교환기의 후방에 외기가이드커버가 설치되어 냉각팬에서 공급되는 외기를 확장열교환부로 제공함으로써, 열교환효율을 향상시킬 수 있다.In addition, the present invention can improve heat exchange efficiency by installing an outdoor air guide cover at the rear of the heat exchanger to provide outdoor air supplied from the cooling fan to the expansion heat exchange unit.
또한, 본 발명은 외기가이드커버를 열교환기의 크기를 확장 또는 축소함에 따라 열교환기의 후방을 밀폐하거나, 개방하도록 회전 가능하게 설치하여 열교환기를 축소한 상태에서는 빠르게 외기를 방출하고, 열교환기를 확장한 상태에서는 외기를 순환시켜 열교환효율을 향상시킬 수 있다.In addition, the present invention installs the outdoor air guide cover to be rotatable to seal or open the rear of the heat exchanger as the size of the heat exchanger is expanded or reduced, so that when the heat exchanger is reduced, the outdoor air is quickly discharged and the heat exchanger is expanded. In this condition, heat exchange efficiency can be improved by circulating outside air.
또한, 본 발명은 확장열교환부가 위치한 부분에 외기를 흡입하는 외기흡입부가 설치되어 확장열교환부로의 외기의 이동을 안내함으로써, 신속하게 외기를 순환시켜 열교환효율을 향상시킬 수 있다.In addition, in the present invention, an outdoor air suction unit for sucking in external air is installed at the location of the expansion heat exchange unit, thereby guiding the movement of external air to the expansion heat exchange unit, thereby improving heat exchange efficiency by quickly circulating external air.
도 1은 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러를 도시한 사시도로서, 열교환기가 확장된 상태이다.Figure 1 is a perspective view showing a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, with the heat exchanger in an expanded state.
도 2는 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러를 도시한 분해 사시도이다.Figure 2 is an exploded perspective view showing a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention.
도 3은 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러를 도시한 사시도로서, 열교환기가 축소된 상태이다.Figure 3 is a perspective view showing a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, with the heat exchanger in a reduced state.
도 4는 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러를 도시한 측단면도로서, 열교환기가 확장된 상태이다.Figure 4 is a side cross-sectional view showing a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, with the heat exchanger in an expanded state.
도 5는 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러를 도시한 측단면도로서, 열교환기가 축소된 상태이다.Figure 5 is a side cross-sectional view showing a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, with the heat exchanger in a reduced state.
도 6는 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러를 구성하는 열교환기의 사시도로서, 확장된 상태이다.Figure 6 is a perspective view of a heat exchanger constituting a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, in an expanded state.
도 7은 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러를 구성하는 열교환기의 사시도로서, 축소된 상태이다.Figure 7 is a perspective view of a heat exchanger constituting a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, in a reduced state.
도 8은 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러를 구성하는 열교환기의 일부 단면도이다.Figure 8 is a partial cross-sectional view of a heat exchanger constituting a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention.
도 9는 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러를 도시한 평단면도로서, 열교환기가 확장된 상태이다.Figure 9 is a plan cross-sectional view showing a variable intercooler with improved heat exchange efficiency according to an embodiment of the present invention, with the heat exchanger in an expanded state.
도 10은 본 발명의 실시예에 따른 열교환기 효율을 향상시킨 가변형 인터쿨러를 도시한 평단면도로서, 열교환기가 축소된 상태이다.Figure 10 is a plan cross-sectional view showing a variable intercooler with improved heat exchanger efficiency according to an embodiment of the present invention, with the heat exchanger in a reduced state.
도 11은 본 발명의 실시예에 따른 열교환기 효율을 향상시킨 가변형 인터쿨러를 도시한 측단면도로서, 열교환기가 확장된 상태에서의 외기가이드커버의 작동상태를 나타낸다.Figure 11 is a side cross-sectional view showing a variable intercooler with improved heat exchanger efficiency according to an embodiment of the present invention, and shows the operating state of the external air guide cover with the heat exchanger expanded.
도 12는 본 발명의 실시예에 따른 열교환기 효율을 향상시킨 가변형 인터쿨러를 도시한 측단면도로서, 열교환기가 축소된 상태에서의 외기가이드커버의 작동상태를 나타낸다.Figure 12 is a side cross-sectional view showing a variable intercooler with improved heat exchanger efficiency according to an embodiment of the present invention, and shows the operating state of the external air guide cover with the heat exchanger in a reduced state.
도 13는 본 발명의 실시예에 따른 열교환기 효율을 향상시킨 가변형 인터쿨러를 구비한 발전기용 엔진을 도시한 개략적인 구성도이다.Figure 13 is a schematic configuration diagram showing a generator engine equipped with a variable intercooler with improved heat exchanger efficiency according to an embodiment of the present invention.
도 14는 본 발명의 실시예에 따른 열교환기 효율을 향상시킨 가변형 인터쿨러를 구비한 바이오가스 발전기를 도시한 개략적인 구성도이다.Figure 14 is a schematic configuration diagram showing a biogas generator equipped with a variable intercooler that improves heat exchanger efficiency according to an embodiment of the present invention.
이하, 첨부된 도면을 참고하여 본 발명의 실시예를 설명하도록 한다.Hereinafter, embodiments of the present invention will be described with reference to the attached drawings.
도 1 내지 도 10에 도시된 바와 같이, 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러(100)는 열교환기(110)를 포함할 수 있다.1 to 10, the variable intercooler 100 with improved heat exchange efficiency according to an embodiment of the present invention may include a heat exchanger 110.
열교환기(110)는 연료를 연소하여 구동하는 엔진본체(250)로 공급되는 급기를 냉각하기 위해 외기와 열교환할 수 있다.The heat exchanger 110 can exchange heat with outside air to cool the supply air supplied to the engine body 250, which is driven by burning fuel.
열교환기(110)는 급기가 통과하면서 둘레에 외기가 지나 서로 열교환하는 형태로 급기를 냉각할 수 있다.The heat exchanger 110 can cool the supplied air in a way that the supplied air passes through it and the outside air passes around it, thereby exchanging heat with each other.
열교환기(110)는 외기의 온도 또는 급기의 온도에 따라 크기가 확장 또는 축소될 수 있다.The heat exchanger 110 may expand or contract in size depending on the temperature of the outside air or the temperature of the supply air.
열교환기(110)는 메인열교환부(111)와 확장열교환부(115)를 포함할 수 있으며, 메인열교환부(111)에서 확장열교환부(115)가 출몰하면서, 열교환기(110)의 크기를 확장하거나, 축소시킬 수 있다.The heat exchanger 110 may include a main heat exchanger 111 and an expansion heat exchanger 115. As the expansion heat exchanger 115 appears in the main heat exchanger 111, the size of the heat exchanger 110 is increased. It can be expanded or collapsed.
여기서, 열교환기(110)는 통상적인 상태에서는 메인열교환부(111)에서 확장열교환부(115)가 삽입되어 크가가 축소된 상태에서 열교환하고, 외기의 온도가 높거나, 급기의 온도를 더 낮게 공급할 때에 메인열교환부(111)에서 확장열교환부(115)가 돌출되면서, 열교환기(110)의 크기를 확장할 수 있다.Here, in a normal state, the heat exchanger 110 exchanges heat in a state where the expansion heat exchanger 115 is inserted into the main heat exchanger 111 and the size is reduced, and when the temperature of the outside air is high or the temperature of the supply air is increased, the heat exchanger 110 exchanges heat. When the supply is low, the expansion heat exchanger 115 protrudes from the main heat exchanger 111, thereby expanding the size of the heat exchanger 110.
메인열교환부(111)는 메인방열튜브(112)와 메인방열플레이트(113)를 포함하여 구성될 수 있다.The main heat exchange unit 111 may include a main heat dissipation tube 112 and a main heat dissipation plate 113.
메인방열튜브(112)는 내부가 빈 파이프의 형태로 열교환성이 높은 금속으로 형성될 수 있으며, 메인방열튜브(112)는 복수 개가 일정 간격으로 이격되어 배열될 수 있다.The main heat dissipation tube 112 may be formed of a metal with high heat exchangeability in the form of a hollow pipe, and a plurality of main heat dissipation tubes 112 may be arranged at regular intervals.
메인방열튜브(112)의 양측에는 고정플레이트(114)가 설치되어 메인방열튜브(112)를 배열한 상태로 고정할 수 있으며, 메인방열튜브(112)의 양측에 위치하는 고정플레이트(114)의 사이에는 고정플레이트(114)와 나란하게 복수 개의 메인방열플레이트(113)가 설치될 수 있다.Fixing plates 114 are installed on both sides of the main heat dissipation tube 112 to fix the main heat dissipation tubes 112 in an arranged state. The fixing plates 114 located on both sides of the main heat dissipation tube 112 are A plurality of main heat dissipation plates 113 may be installed in parallel with the fixing plate 114 between them.
메인방열플레이트(113)는 복수 개가 나란하게 위치한 배치된 상태에서 복수 개의 메인방열튜브(112)가 관통하여 메인방열튜브(112)를 지지하는 기능을 수행함과 동시에 메인방열튜브(112)에 접촉되어 메인방열튜브(112)의 열을 확산시켜 방열하는 기능을 수행할 수 있다.A plurality of main heat dissipation plates 113 are arranged side by side, and a plurality of main heat dissipation tubes 112 pass through them to perform the function of supporting the main heat dissipation tube 112 and at the same time are in contact with the main heat dissipation tube 112. It can perform the function of dissipating heat by diffusing the heat of the main heat dissipation tube 112.
확장열교환부(115)는 메인열교환부(111)의 일측에서 슬라이딩 이동하여 열교환기(110)의 크기를 확장하거나, 축소할 수 있다.The expansion heat exchanger 115 can slide on one side of the main heat exchanger 111 to expand or reduce the size of the heat exchanger 110.
확장열교환부(115)는 확장방열튜브(116)와 확장방열플레이트(117)를 포함할 수 있다.The expansion heat exchange unit 115 may include an expansion heat dissipation tube 116 and an expansion heat dissipation plate 117.
확장방열튜브(116)는 엔진본체(250)로 공급하기 위한 급기가 지나도록 파이프의 형태로 형성될 수 있으며, 확장방열튜브(116)는 복수 개가 일정 간격 배열되고, 각 확장방열튜브(116)와 대응되는 위치의 메인방열튜브(112)의 내부로 삽입되어 메인방열튜브(112)에서 확장방열튜브(116)가 메인방열튜브(112)의 일측 길이방향으로 슬라이딩 이동 가능하게 설치될 수 있다.The expansion heat dissipation tube 116 may be formed in the form of a pipe through which the air supply for supplying to the engine body 250 passes. A plurality of expansion heat dissipation tubes 116 are arranged at regular intervals, and each expansion heat dissipation tube 116 The expansion heat dissipation tube 116 may be installed in the main heat dissipation tube 112 to be slidably movable in the longitudinal direction of one side of the main heat dissipation tube 112 by being inserted into the main heat dissipation tube 112 at a position corresponding to the .
이때, 복수 개의 확장방열튜브(116)의 외측 끝단에는 고정플레이트(114)가 설치되어 확장방열튜브(116)를 배열된 상태로 고정할 수 있다.At this time, a fixing plate 114 is installed at the outer end of the plurality of expansion heat dissipation tubes 116 to fix the expansion heat dissipation tubes 116 in an arranged state.
확장방열플레이트(117)는 확장방열튜브(116)에 설치되어 확장방열튜브(116)의 열을 확산시켜 방열할 수 있으며, 확장방열플레이트(117)는 복수 개가 나란하게 배치된 상태에서 복수 개의 확장방열튜브(116)가 복수 개의 확장방열플레이트(117)를 직교된 방향으로 관통하여 설치될 수 있다.The expansion heat dissipation plate 117 is installed on the expansion heat dissipation tube 116 and can dissipate heat by diffusing the heat of the expansion heat dissipation tube 116. A plurality of expansion heat dissipation plates 117 are arranged side by side and can be divided into a plurality of expansions. The heat dissipation tube 116 may be installed to penetrate the plurality of expansion heat dissipation plates 117 in orthogonal directions.
복수 개의 확장방열플레이트(117)는 확장방열튜브(116)에서 확장방열튜브(116)의 길이방향을 따라 슬라이딩 이동하여 복수 개의 확장방열플레이트(117)의 사이 간격이 좁아지거나, 사이 간격이 넓게 배치될 수 있다.The plurality of expansion heat dissipation plates 117 slide in the expansion heat dissipation tube 116 along the longitudinal direction of the expansion heat dissipation tube 116, so that the distance between the plurality of expansion heat dissipation plates 117 is narrowed or the distance between them is widened. It can be.
각 확장방열플레이트(117)에는 상호 간의 간격을 유지하기 위해 상호 간의 확장방열플레이트(117)를 탄성력에 의해 지지하는 가변지지부(118)가 돌출되어 형성될 수 있다.In order to maintain a distance between each expansion heat dissipation plate 117, a variable support portion 118 may be formed to protrude and support the expansion heat dissipation plates 117 by elastic force.
가변지지부(118)는 확장방열플레이트(117)의 일부를 절개한 후 강제적으로 인접한 확장방열플레이트(117)가 위치하는 방향으로 굴곡 돌출시키는 형태로 형성할 수 있다.The variable support portion 118 may be formed by cutting a portion of the expansion heat dissipation plate 117 and then forcibly bending and protruding it in the direction in which the adjacent expansion heat dissipation plate 117 is located.
가변지지부(118)는 메인열교환부(111)에 삽입되도록 확장열교환부(115)가 이동하면, 굴곡 돌출되었던 가변지지부(118)가 펼쳐지면서 탄성력이 축적되어 확장방열플레이트(117)의 사이 간격이 축소되고, 메인열교환부(111)에서 확장열교환부(115)가 돌출되도록 이동하면, 펼쳐졌던 가변지지부(118)가 다시 굴곡 돌출되면서, 탄성력에 의해 상호 간의 확장방열플레이트(117)를 밀어내는 형태로 확장방열플레이트(117)끼리의 사이 간격을 조절할 수 있다.When the expansion heat exchange part 115 moves so that the variable support part 118 is inserted into the main heat exchange part 111, the variable support part 118, which was curved and protruded, unfolds and elastic force accumulates, thereby reducing the gap between the expansion heat dissipation plates 117. When it is reduced and moved so that the expansion heat exchange part 115 protrudes from the main heat exchange part 111, the expanded variable support part 118 bends and protrudes again, pushing the expansion heat dissipation plates 117 against each other by elastic force. It is possible to adjust the gap between the expansion heat dissipation plates (117).
예를 들면, 메인방열튜브(112)에서 확장방열튜브(116)가 내부로 삽입되는 형태로 메인열교환부(111)에서 확장열교환부(115)가 삽입되어 열교환기(110)의 크기가 축소되면, 확장방열플레이트(117)가 확장열교환부(115)의 고정플레이트(114)에 의해 가압되어 가변지지부(118)가 펼쳐지면서 사이 간격이 최소화된다.For example, if the expansion heat exchanger 115 is inserted from the main heat exchanger 111 in the form of the expansion heat dissipation tube 116 being inserted into the main heat dissipation tube 112, and the size of the heat exchanger 110 is reduced. , the expansion heat dissipation plate 117 is pressed by the fixing plate 114 of the expansion heat exchanger 115, and the variable support portion 118 is expanded to minimize the gap between them.
반면, 메인방열튜브(112)에서 확장방열튜브(116)가 돌출되는 형태로 메인열교환부(111)에서 확장열교환부(115)가 돌출되어 열교환기(110)의 크기가 확장되면, 확장방열플레이트(117)의 펼쳐졌던 가변지지부(118)가 다시 굴곡 지도록 돌출 변형되면서 사이 간격이 넓어질 수 있다.On the other hand, when the expansion heat exchanger 115 protrudes from the main heat exchanger 111 in the form of the expansion heat dissipation tube 116 protruding from the main heat dissipation tube 112 and the size of the heat exchanger 110 is expanded, the expansion heat dissipation plate As the expanded variable support portion 118 of (117) protrudes and deforms to be bent again, the gap between them may widen.
복수 개의 확장방열플레이트(117)에 각각 형성되는 가변지지부(118)는 각 확장방열플레이트(117)의 양측 또는 상하측 등에 복수 개가 형성될 수 있으며, 서로 인접한 확장방열플레이트(117)끼리의 가변지지부(118)는 서로 겹쳐지지 않도록 서로 어긋난 위치에 교대하여 반복 형성될 수 있다.A plurality of variable supports 118 formed on each of the plurality of expansion heat dissipation plates 117 may be formed on both sides or the upper and lower sides of each expansion heat dissipation plate 117, and the variable supports between the expansion heat dissipation plates 117 adjacent to each other may be formed. (118) may be formed alternately and repeatedly at positions offset from each other so as not to overlap each other.
도 1 내지 도 5에 도시된 바와 같이, 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러(100)는 엔드커버(120), 및 마감커버(130)를 포함할 수 있다.As shown in Figures 1 to 5, the variable intercooler 100 with improved heat exchange efficiency according to an embodiment of the present invention may include an end cover 120 and a finishing cover 130.
엔드커버(120)는 열교환기(110)의 양측에 설치되어 메인방열튜브(112) 또는 확장방열튜브(116)로 급기를 지나도록 공급하거나, 메인방열튜브(112) 또는 확장방열튜브(116)를 거친 급기를 모아 엔진으로 제공할 수 있다.The end cover 120 is installed on both sides of the heat exchanger 110 to supply air supply to the main heat dissipation tube 112 or the expansion heat dissipation tube 116, or to the main heat dissipation tube 112 or the expansion heat dissipation tube 116. The supply air that has passed through can be collected and provided to the engine.
열교환기(110)의 일측에 위치하는 엔드커버(120)에는 열교환기(110)로 급기가 도입되는 급기공급구(121)가 형성되며, 열교환기(110)의 타측에 위치하는 엔드커버(120)에는 열교환기(110)를 거쳐 냉각된 급기가 배출되는 급기배출구(123)가 형성될 수 있다.The end cover 120 located on one side of the heat exchanger 110 is formed with an air supply port 121 through which air is introduced into the heat exchanger 110, and the end cover 120 is located on the other side of the heat exchanger 110. ), a supply air outlet 123 through which the cooled supply air is discharged through the heat exchanger 110 may be formed.
실시예에서 엔드커버(120)는 메인열교환부(111)의 외측과, 메인열교환부(111)의 일측에 대해 반대방향에 위치하는 확장열교환부(115)의 외측에 설치하였으며, 엔드커버(120)는 고정플레이트(114)의 외부를 덮는 캡의 형태로 형성될 수 있다.In the embodiment, the end cover 120 is installed on the outside of the main heat exchange part 111 and the outside of the expansion heat exchange part 115 located in the opposite direction to one side of the main heat exchange part 111, and the end cover 120 ) may be formed in the form of a cap that covers the outside of the fixing plate 114.
마감커버(130)는 냉각팬(140)에서 제공되는 외기가 열교환기(110)의 둘레를 벗어 나지 않도록 열교환기(110)의 둘레 일부를 밀폐할 수 있다.The finishing cover 130 may seal a portion of the circumference of the heat exchanger 110 to prevent outside air provided from the cooling fan 140 from escaping the circumference of the heat exchanger 110.
실시예서는 열교환기(110)의 양측 둘레를 개방하고, 열교환기(110)의 상측과 하측을 마감하도록 열교환기(110)의 상측에 마감커버(130)를 설치하였지만, 마감커버(130)는 열교환기(110)의 양측을 밀폐하고, 상측과 하측을 개방하는 형태로도 구성될 수 있다.In the embodiment, both circumferences of the heat exchanger 110 are opened and a finishing cover 130 is installed on the upper side of the heat exchanger 110 to close the upper and lower sides of the heat exchanger 110. However, the finishing cover 130 is The heat exchanger 110 may be configured to have both sides sealed and the upper and lower sides open.
한편, 마감커버(130)는 제1 커버(131)와 제2 커버(133)가 겹쳐진 상태에서 슬라이딩 이동 가능하게 결합되어 메인열교환부(111)에서 확장열교환부(115)가 출몰하여 열교환기(110)의 크기 또는 축소되더라도 제1 마감플레읕와 제2 커버(133)가 슬라이딩 이동하면서 크기가 확장 또는 축소되는 형태로 열교환기(110)를 지나는 외기가 외부로 유출되지 않고 지날 수 있도록 열교환기(110)를 마감할 수 있다.Meanwhile, the finishing cover 130 is slidably coupled with the first cover 131 and the second cover 133 overlapping, so that the expansion heat exchanger 115 appears from the main heat exchanger 111 and the heat exchanger ( Even if the size of 110) is expanded or reduced, the first finishing plane and the second cover 133 slide and expand or reduce in size, so that the outside air passing through the heat exchanger 110 can pass without leaking to the outside. 110) can be closed.
그리고, 제1 커버(131)와 제2 커버(133)는 상호 간에 결합된 상태로 슬라이딩 이동할 수 있도록 어느 하나에는 슬라이딩 이동하는 방향을 따라 가이드홈이 형성되고, 다른 하나에는 가이드홈에 삽입되어 가이드홈을 따라 이동하는 가이드돌기가 형성될 수 있다.In addition, a guide groove is formed on one of the first cover 131 and the second cover 133 along the sliding direction so that the first cover 131 and the second cover 133 can slide while coupled to each other, and the other is inserted into the guide groove to provide a guide. A guide protrusion that moves along the groove may be formed.
여기서, 제1 커버(131)의 측단은 메인열교환부(111)에 결합되고, 제2 커버(133)의 측단은 확장열교환부(115)에 결합되어 메인열교환부(111)에서 확장열교환부(115)가 슬라이딩 이동할 때, 제1 커버(131)에서 제2 커버(133)가 겹쳐진 상태에서 슬라이딩 이동하며, 열교환기(110)의 상부 및 하부로 외기의 유출을 차단할 수 있다.Here, the side end of the first cover 131 is coupled to the main heat exchanger 111, and the side end of the second cover 133 is coupled to the expansion heat exchanger 115 to form the expansion heat exchanger in the main heat exchanger 111 ( When 115) slides, it slides in a state where the first cover 131 and the second cover 133 overlap, and the outflow of external air to the upper and lower parts of the heat exchanger 110 can be blocked.
도 1, 도 2, 도 11 및 도 12에 도시된 바와 같이, 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러(100)는 외기가이드커버(150)를 포함할 수 있다.As shown in FIGS. 1, 2, 11, and 12, the variable intercooler 100 with improved heat exchange efficiency according to an embodiment of the present invention may include an external air guide cover 150.
이 외기가이드커버(150)는 열교환기(110)의 크기를 확장한 상태에서 열교환기(110)의 메인열교환부(111)에 위치하는 냉각팬(140)의 외기가 메인열교환부(111)를 거친 후 확장열교환부(115)를 거쳐 배출되도록 메인열교환부(111)에서 배출되는 외기의 이동을 가이드할 수 있다.This outdoor air guide cover 150 expands the size of the heat exchanger 110 and allows the outdoor air of the cooling fan 140 located in the main heat exchange part 111 of the heat exchanger 110 to flow into the main heat exchange part 111. It is possible to guide the movement of outdoor air discharged from the main heat exchange unit 111 so that it is discharged through the expansion heat exchange unit 115.
외가가이드커버는 열교환기(110)를 중심으로 냉각팬(140)이 위치하는 방향에 대해 반대방향에 위치할 수 있으며, 외기가이드커버(150)는 메인열교환부(111)를 거친 외기가 확장열교환부(115)로 이동하여 확장열교환부(115)를 통해 다시 냉각팬(140)이 위치하는 방향으로 배출될 수 있도록 외기의 이동을 가이드할 수 있다.The external air guide cover may be located in the opposite direction to the direction in which the cooling fan 140 is located, centered on the heat exchanger 110, and the external air guide cover 150 expands and heat exchanges the external air passing through the main heat exchange unit 111. It is possible to guide the movement of external air so that it moves to the unit 115 and is discharged again in the direction where the cooling fan 140 is located through the expansion heat exchange unit 115.
외기가이드커버(150)는 회전 가능하게 설치되어 열교환기(110)를 중심으로 냉각팬(140)이 위치하는 방향에 대해 반대방향을 밀폐하여 외기를 확장열교환부(115)가 위치한 방향으로 가이드하거나, 열교환기(110)를 중심으로 냉각팬(140)이 위치하는 방향에 대해 반대방향을 개방하여 메인열교환부(111)를 거친 외기가 확장열교환부(115)로 안내되지 않고 바로 배출시킬 수도 있다.The outdoor air guide cover 150 is rotatably installed and seals the direction opposite to the direction in which the cooling fan 140 is located centered on the heat exchanger 110, thereby guiding outdoor air in the direction where the expansion heat exchange unit 115 is located. , the direction opposite to the direction in which the cooling fan 140 is located centered on the heat exchanger 110 may be opened to allow outdoor air passing through the main heat exchange unit 111 to be discharged directly without being guided to the expansion heat exchange unit 115. .
외기가이드커버(150)의 양측의 외측단부는 메인열교환부(111)를 지난 외기가 "U"형태로 방향을 전환하여 확장열교환부(115)로 공급되도록 원호의 형태를 가질 수 있다.The outer ends of both sides of the outdoor air guide cover 150 may have the shape of an arc so that the outdoor air passing through the main heat exchange unit 111 changes direction in a “U” shape and is supplied to the expansion heat exchange unit 115.
외기가이드커버(150)는 열교환기(110)의 크기가 확장될 때에만 상하로 회전하여 열교환기(110)의 후방(열교환기(110)를 중심으로 냉각팬(140)이 위치하는 방향에 대해 반대방향)을 덮거나 개방하도록 커버힌지부(151)에 의해 열교환기(110)에 설치될 수 있다.The external air guide cover 150 rotates up and down only when the size of the heat exchanger 110 is expanded to the rear of the heat exchanger 110 (with respect to the direction in which the cooling fan 140 is located centered on the heat exchanger 110). It can be installed in the heat exchanger 110 by the cover hinge part 151 to cover or open the heat exchanger 110 (opposite direction).
예를 들어, 외기가이드커버(150)의 하단 테두리부가 열교환기(110)의 하단에 커버힌지부(151)에 의해 회전 가능하게 결합되어 메인열교환부(111)에 확장열교환부(115)가 삽입된 상태에서는 열교환기(110)의 후방을 개방하도록 커버힌지부(151)를 중심으로 하부로 회전하고, 메인열교환부(111)에서 확장열교환부(115)가 돌출되어 열교환기(110)의 크기가 확장된 상태에서는 열교환기(110)의 후방을 폐쇄하도록 커버힌지부(151)를 중심으로 상부로 회전할 수 있다.For example, the lower edge of the external air guide cover 150 is rotatably coupled to the bottom of the heat exchanger 110 by the cover hinge part 151, and the expansion heat exchange part 115 is inserted into the main heat exchange part 111. In this state, the heat exchanger 110 rotates downward around the cover hinge 151 to open the rear, and the expansion heat exchanger 115 protrudes from the main heat exchanger 111, thereby increasing the size of the heat exchanger 110. In the expanded state, it can rotate upward around the cover hinge portion 151 to close the rear of the heat exchanger 110.
한편, 외가가이드커버는 커버구동부에 의해 열교환기(110)의 크기가 확장 또는 축소됨에 따라 회전하여 열교환기(110)의 후방을 개폐할 수 있다.Meanwhile, the external guide cover can rotate to open and close the rear of the heat exchanger 110 as the size of the heat exchanger 110 is expanded or reduced by the cover drive unit.
일례로 커버구동부는 외기가이드커버(150)에서 확장열교환부(115)의 고정플레이트(114)와 대응되는 위치에 메인열교환부(111)에서 확장열교환부(115)가 슬라이딩 이동하여 돌출되는 방향으로 갈수로 점점 낮아지는 경사부를 갖는 경사돌출부(153)를 형성하고, 확장열교환부(115)의 고정플레이트(114)에는 경사돌출부(153)에 가이되는 가이드돌출부(114a)를 형성하는 형태로 구성할 수 있다.For example, the cover drive unit slides and protrudes from the main heat exchange unit 111 to the position corresponding to the fixing plate 114 of the expansion heat exchange unit 115 on the external guide cover 150. It is configured to form an inclined protrusion 153 having an inclined portion that gradually becomes lower as the water flows, and to form a guide protrusion 114a that guides the inclined protrusion 153 on the fixing plate 114 of the expansion heat exchanger 115. You can.
경사돌출부(153)는 열교환기(110)가 확장된 상태(메인열교환부(111)에서 확장열교환부(115)가 돌출된 상태)에서는 확장열교환부(115)의 가이드돌출부(114a)에 지지되지 않은 상태로 외기가이드커버(150)가 열교환기(110)의 후방을 밀폐하여 위치하고, 열교환기(110)가 축소된 상태(메인열교환부(111)에서 확장열교환부(115)가 삽입된 상태)에서는 확장열교환부(115)의 가이드돌출부(114a)에 의해 경사돌출부(153)가 가이드되면서, 점점 높아지는 경사돌출부(153)의 경사면을 가이드돌출부(114a)가 가압하여 누름으로써, 외기가이드커버(150)가 강제적으로 회전하여 열교환기(110)의 후방을 개방할 수 있다.The inclined protrusion 153 is not supported on the guide protrusion 114a of the expansion heat exchange unit 115 when the heat exchanger 110 is expanded (the expansion heat exchange unit 115 protrudes from the main heat exchange unit 111). The external air guide cover 150 is positioned to seal the rear of the heat exchanger 110, and the heat exchanger 110 is reduced (the expansion heat exchange part 115 is inserted into the main heat exchange part 111). In this case, the inclined protrusion 153 is guided by the guide protrusion 114a of the expansion heat exchange unit 115, and the guide protrusion 114a presses the inclined surface of the gradually increasing inclined protrusion 153, thereby forming the external air guide cover 150. ) can forcibly rotate to open the rear of the heat exchanger 110.
이때, 외기가이드커버(150)는 확장열교환부(115)의 가이드돌출부(114a)에 의해 경사돌출부(153)가 가압되지 않은 상태에서 열교환기(110)의 후방을 밀폐한 상태로 회전하여 위치하도록 외기가이드커버(150)를 탄성력에 의해 열교환기(110)의 후방으로 밀폐하는 방향으로 지지하는 커버스프링이 설치될 수 있다.At this time, the external air guide cover 150 is rotated and positioned so that the rear of the heat exchanger 110 is sealed in a state in which the inclined protrusion 153 is not pressed by the guide protrusion 114a of the expansion heat exchange unit 115. A cover spring may be installed to support the outdoor air guide cover 150 in a direction to seal it to the rear of the heat exchanger 110 by elastic force.
다른 일례로 커버구동부는 전기모터로 구현되어 열교환기(110)의 확장 또는 축소됨에 따라 열교환기(110)에서 커버힌지부(151)를 중심으로 외기가이드커버(150)가 열교환기(110)의 후방을 선택적으로 개폐하도록 회전시킬 수 있다.In another example, the cover driving part is implemented with an electric motor, and as the heat exchanger 110 expands or contracts, the external guide cover 150 moves around the cover hinge part 151 in the heat exchanger 110. The rear can be rotated to open and close selectively.
도 1 내지 도 5에 도시된 바와 같이, 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러(100)는 가변구동기구(160)를 포함할 수 있다.As shown in FIGS. 1 to 5, the variable intercooler 100 with improved heat exchange efficiency according to an embodiment of the present invention may include a variable drive mechanism 160.
이 가변구동기구(160)는 메인열교환부(111)에서 확장열교환부(115)가 슬라이딩 이동하여 출몰하도록 구동할 수 있다.This variable drive mechanism 160 can drive the expansion heat exchange unit 115 to slide and appear in the main heat exchange unit 111.
가변구동기구(160)는 공압에 의해 작동하는 실린더로 구현될 수 있으며, 가변구동기구(160)의 일단은 메인열교환부(111)의 엔드커버(120)에 연결되고, 가변구동기구(160)의 타단은 확장열교환부(115)의 엔드커버(120)에 연결되어 출몰하는 실린더축에 의해 메인열교환부(111)에서 확장열교환부(115)가 슬라이딩 이동하며, 열교환기(110)의 크기를 확장 또는 축소시킬 수 있다.The variable drive mechanism 160 may be implemented as a cylinder that operates by pneumatics, and one end of the variable drive mechanism 160 is connected to the end cover 120 of the main heat exchanger 111, and the variable drive mechanism 160 The other end of the expansion heat exchange unit 115 is connected to the end cover 120 of the expansion heat exchange unit 115, and the expansion heat exchange unit 115 slides and moves in the main heat exchange unit 111 by the rising and rising cylinder shaft, and the size of the heat exchanger 110 is adjusted. It can be expanded or collapsed.
도 1 내지 도 3, 도 9, 및 도 10에 도시되 바와 같이, 본 발명의 실시예에 따른 열교환효율을 향상시킨 가변형 인터쿨러(100)는 냉각팬(140)을 포함할 수 있다.As shown in FIGS. 1 to 3, 9, and 10, the variable intercooler 100 with improved heat exchange efficiency according to an embodiment of the present invention may include a cooling fan 140.
이 냉각팬(140)은 열교환기(110)를 향해 강제적으로 외기를 송풍할 수 있다.This cooling fan 140 can forcibly blow outside air toward the heat exchanger 110.
냉각팬(140)은 메인열교환부(111)가 위치하는 방향의 측면에 위치할 수 있으며, 냉각팬(140)은 구동모터에 의해 냉각팬(140)을 회전시켜 외기를 강제적으로 메인열교환부(111)가 위치하는 방향으로 송풍하는 형태로 열교환기(110)와 열교환하기 위한 외기를 제공할 수 있다.The cooling fan 140 may be located on the side in the direction in which the main heat exchange unit 111 is located, and the cooling fan 140 rotates the cooling fan 140 by a drive motor to force external air into the main heat exchange unit ( Outdoor air for heat exchange with the heat exchanger 110 can be provided in the form of blowing in the direction where 111) is located.
본 발명의 실시예에 따른 열교환효율을 향상시킨 가변형 인터쿨러(100)는 외기흡입부(145)를 포함할 수 있다.The variable intercooler 100 with improved heat exchange efficiency according to an embodiment of the present invention may include an outside air intake portion 145.
이 외기흡입부(145)는 냉각팬(140)의 측면에 위치하여 열교환기(110)가 확장된 상태에서 외기를 흡입하는 형태로 메인열교환부(111)를 거친 외기가 외기가이드커버(150)를 통해 확장열교환부(115)를 거쳐 배기되도록 확장열교환부(115)의 위치에서 외기를 흡입할 수 있다.This outside air intake unit 145 is located on the side of the cooling fan 140 and sucks outside air while the heat exchanger 110 is expanded, and the outside air passing through the main heat exchange unit 111 is connected to the outside air guide cover 150. External air can be sucked in at the location of the expansion heat exchange unit 115 to be exhausted through the expansion heat exchange unit 115.
외기흡입부(145)는 급기와 바이오가스를 혼합하여 공급하는 믹서(210)와 연결되어 믹서(210)에서 급기를 흡입하는 흡입력에 의해 외기흡입부(145)로부터 외기의 흡입력에 의해 흡입할 수 있도록 복수 개의 파이프를 높이 방향으로 복수 개를 나란하게 이격하여 배치하여 연결한 상태에서 외기흡입라인(145)을 통해 외기흡입부(145)와 믹서(210)(210)를 연결할 수 있다.The outside air intake unit 145 is connected to the mixer 210, which mixes and supplies supply air with biogas, and can suck the supply air from the mixer 210 by the suction force of the outside air from the outside air intake unit 145. The outside air suction unit 145 and the mixer 210 (210) can be connected through the outside air suction line 145 in a state in which a plurality of pipes are spaced apart and arranged side by side in the height direction so as to be connected.
이때, 외기흡입라인(146)에는 외기흡입라인(146)을 개폐하는 흡입밸브가 설치되어 메인열교환부(111)에서 확장열교환부(115)가 돌출되어 열교환기(110)의 크기가 확장된 상태에서만 흡입밸브가 외기흡입라인(146)을 개방하는 형태로 외기흡입부(145)를 통해 외기를 흡입할 수 있다.At this time, a suction valve that opens and closes the outside air intake line 146 is installed in the outside air intake line 146, and the expansion heat exchange part 115 protrudes from the main heat exchange part 111, thereby expanding the size of the heat exchanger 110. Only in the form where the suction valve opens the outside air suction line 146 can the outside air be sucked in through the outside air intake unit 145.
반면, 메인열교환부(111)가 확장열교환부(115)의 내부로 삽입되어 열교환기(110)의 크기가 축소된 상태에서는 흡입밸브가 외기흡입라인(146)을 폐쇄하여 외기흡입부(145)에서 외기의 흡입을 차단할 수 있다.On the other hand, when the main heat exchanger 111 is inserted into the expansion heat exchanger 115 and the size of the heat exchanger 110 is reduced, the suction valve closes the outside air suction line 146 to open the outside air suction section 145. It can block the intake of external air.
이상에서 설명한 각 구성 간의 작용과 효과를 설명하도록 한다.Let us explain the actions and effects between each component described above.
본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러(100)는 메인열교환부(111)에서 확장열교환부(115)가 슬라이딩 이동하여 열교환기(110)의 크기를 확장 또는 축소하도록 구성된다.The variable intercooler 100, which improves heat exchange efficiency according to an embodiment of the present invention, is configured to expand or reduce the size of the heat exchanger 110 by sliding the expansion heat exchange part 115 in the main heat exchange part 111.
메인열교환부(111)는 복수 개의 메인방열플레이트(113)가 서로 이격되어 나란하게 배치된 상태에서 복수 개의 메인방열플레이트(113)를 복수 개의 메인방열튜브(112)가 관통하는 형태로 설치되고, 복수 개의 메인방열튜브(112)의 양단에는 고정플레이트(114)에 의해 고정설치된다.The main heat exchange unit 111 is installed in a state where a plurality of main heat dissipation plates 113 are spaced apart from each other and arranged side by side, and a plurality of main heat dissipation tubes 112 penetrate the plurality of main heat dissipation plates 113, Both ends of the plurality of main heat dissipation tubes 112 are fixed and installed by fixing plates 114.
한편, 메인열교환부(111)의 일측에는 확장열교환부(115)가 위치하며, 확장열교환부(115)는 복수 개의 메인방열튜브(112)에 각 메인방열튜브(112)의 일측으로 슬라이딩 이동하도록 확장방열튜브(116)가 설치된다.Meanwhile, an expansion heat exchange part 115 is located on one side of the main heat exchange part 111, and the expansion heat exchange part 115 is positioned on a plurality of main heat dissipation tubes 112 to slide to one side of each main heat dissipation tube 112. An expansion heat dissipation tube 116 is installed.
복수 개의 확장방열튜브(116)에는 복수 개의 확장방열플레이트(117)가 직교되어 세워진 상태로 설치되고, 복수 개의 확장방열플레이트(117)는 복수 개의 확장방열튜브(116)에서 확장방열튜브(116)의 길이방향을 따라 슬라이딩 이동 가능하게 설치된다.A plurality of expansion heat dissipation plates 117 are installed at right angles to the plurality of expansion heat dissipation tubes 116, and the plurality of expansion heat dissipation plates 117 are connected to the expansion heat dissipation tubes 116 in the plurality of expansion heat dissipation tubes 116. It is installed to be able to slide along the longitudinal direction.
그리고, 복수 개의 확장방열튜브(116)의 외측 끝단에는 고정플레이트(114)가 설치되어 복수 개의 확장방열튜브(116)를 지지하며, 확장방열튜브(116)의 끝단에 설치되는 고정플레이트(114)와 메인방열튜브(112)의 끝단에 설치되는 고정플레이트(114)에는 각각 급기가 공급되는 급기공급구(121)와 열교환한 급기가 배출되는 급기배출구(123)가 형성된 엔드커버(120)가 설치된다.In addition, a fixing plate 114 is installed at the outer end of the plurality of expansion heat dissipation tubes 116 to support the plurality of expansion heat dissipation tubes 116, and a fixing plate 114 is installed at the end of the expansion heat dissipation tube 116. And on the fixing plate 114 installed at the end of the main heat dissipation tube 112, an end cover 120 is installed, each having an air supply port 121 through which supply air is supplied and a supply air outlet 123 through which heat-exchanged supply air is discharged. do.
한편, 메인열교환부(111)와 확장열교환부(115)는 가변구동기구(160)에 의해 메인열교환부(111)에서 확장열교환부(115)가 슬라이딩 이동하여 출몰하도록 구성된다.Meanwhile, the main heat exchange unit 111 and the expansion heat exchange unit 115 are configured so that the expansion heat exchange unit 115 slides and appears in the main heat exchange unit 111 by the variable drive mechanism 160.
확장열교환부(115)는 메인방열튜브(112)에 확장방열튜브(116)가 슬라이딩 이동 가능하도록 결합되고, 확장방열튜브(116)에는 복수 개의 방열플레이트가 이격 배치되며, 각 방열플레이트에는 인접한 방열플레이트에 지지하기 위한 가변지지부(118)가 형성되어 가변지지부(118)에 의해 서로 지지되는 형태로 겹쳐져 구성된다.The expansion heat exchange unit 115 is coupled to the main heat dissipation tube 112 so that the expansion heat dissipation tube 116 can be slidably moved. A plurality of heat dissipation plates are spaced apart from each other on the expansion heat dissipation tube 116, and each heat dissipation plate has an adjacent heat dissipation plate. Variable supports 118 for supporting the plate are formed and overlapped to support each other by the variable supports 118.
그리고, 메인열교환부(111)가 위치하는 측면에는 열교환기(110)와 열교환하기 위한 외기를 제공하는 냉각팬(140)이 설치되며, 열교환기(110)에서 냉각팬(140)이 위치하는 방향에 대해 반대방향에는 외기의 이동방향을 가이드하여 메인열교환부(111)를 거친 내기를 확장열교환부(115)로 제공하기 위한 외기가이드커버(150)가 설치된다.In addition, a cooling fan 140 is installed on the side where the main heat exchanger 111 is located, and provides external air for heat exchange with the heat exchanger 110, and the direction in which the cooling fan 140 is located in the heat exchanger 110 is In the opposite direction, an external air guide cover 150 is installed to guide the moving direction of external air and provide internal air passing through the main heat exchange unit 111 to the expansion heat exchange unit 115.
외기가이드커버(150)는 열교환기(110)의 후방(냉각팬(140)이 위치한 방향의 반대방향)을 개방한 상태에서 열교환기(110)의 크기가 확장되면, 열교환기(110)의 후방을 밀폐하도록 커버구동부재에 의해 열교환기(110)에서 회전 가능하게 결합된다.When the size of the heat exchanger 110 is expanded while the rear of the heat exchanger 110 (opposite direction of the direction in which the cooling fan 140 is located) is opened, the external air guide cover 150 is installed at the rear of the heat exchanger 110. It is rotatably coupled to the heat exchanger 110 by a cover driving member to seal it.
그리고, 열교환기(110)에서 외기가이드커버(150), 냉각팬(140), 및 엔드커버(120)가 설치되지 않은 열교환기(110)의 상하부의 위치에는 열교환기(110)를 지나는 외기가 외부로 유출되는 것을 차단하기 위해 마감커버(130)가 설치된다.And, in the heat exchanger 110, at the upper and lower portions of the heat exchanger 110 where the outside air guide cover 150, cooling fan 140, and end cover 120 are not installed, outside air passing through the heat exchanger 110 is A finishing cover 130 is installed to block leakage to the outside.
마감커버(130)는 열교환기(110)의 크기가 확장 또는 축소되더라도 마감할 수 있도록 제1 커버(131)와 제2 커버(133)가 서로 겹쳐진 상태에서 제1 커버(131)는 메인열교환부(111)에 부착되고, 제2 커버(133)는 확장열교환부(115)에 부착되어 열교환기(110)의 크기가 확장 또는 축소되더라도 열교환기(110)의 상부 및 하부로 외기가 유출되는 것을 차단할 수 있다. The finishing cover 130 has the first cover 131 and the second cover 133 overlapping each other so that it can be finished even if the size of the heat exchanger 110 is expanded or reduced, and the first cover 131 is the main heat exchanger. It is attached to (111), and the second cover 133 is attached to the expansion heat exchanger 115 to prevent outside air from leaking into the upper and lower parts of the heat exchanger 110 even if the size of the heat exchanger 110 is expanded or reduced. You can block it.
냉각팬(140)에서 확장열교환부(115)가 위치하는 측면에는 열교환기(110)의 크기가 확장된 상태에서 외기가이드커버(150)에 가이드되는 외기가 확장열교환부(115)를 거쳐 용이하게 배출될 수 있도록 외기의 이동을 보조하는 외기흡입부(145)가 설치된다.On the side of the cooling fan 140 where the expansion heat exchanger 115 is located, the outside air guided by the outside air guide cover 150 can easily pass through the expansion heat exchanger 115 while the size of the heat exchanger 110 is expanded. An external air intake unit 145 is installed to assist the movement of external air so that it can be discharged.
외기흡입부(145)는 믹서(210)와 외기흡입라인(146)을 통해 연결되어 믹서(210)에서 급기를 흡입하는 흡입력에 의해 외기흡입부(145)에서 외기를 흡입하는 흡입력을 제공할 수 있다.The outside air intake unit 145 is connected to the mixer 210 and the outside air intake line 146, and can provide suction power to suck in outside air from the outside air intake unit 145 by the suction power of sucking in the supply air from the mixer 210. there is.
이와 같이 구성된 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러(100)는 엔진본체(250)가 구동하면, 엔진본체(250)의 급기구를 통해 급기의 흡입력이 발생하며, 믹서(210)에서 바이오가스와 급기를 혼합하고, 급기압축기(230)를 통해 압축된 후, 급기공급구(121)로 공급된다.When the engine body 250 is driven, the variable intercooler 100, which improves heat exchange efficiency according to an embodiment of the present invention configured in this way, generates suction force of air supply through the air supply port of the engine body 250, and the mixer 210 ), biogas and supply air are mixed, compressed through the supply air compressor (230), and then supplied to the supply air supply port (121).
급기공급구(121)로 진입하는 급기는 열교환기(110)의 메인방열튜브(112)의 내부로 진입하고 메인방열튜브(112)의 내부에 삽입된 확장방열튜브(116)를 거치면서 메인방열튜브(112)에 연결된 메인방열플레이트(113)를 통해 열이 확산된다.The supply air entering the air supply port 121 enters the inside of the main heat dissipation tube 112 of the heat exchanger 110 and dissipates main heat while passing through the expansion heat dissipation tube 116 inserted into the main heat dissipation tube 112. Heat is spread through the main heat dissipation plate 113 connected to the tube 112.
그리고, 냉각팬(140)에 의해 외기가 열교환기(110)가 위치한 방향으로 공급되면서, 외기가 열교환기(110)의 방열플레이트의 사이를 지나면서 열교환하여 열교환기(110)의 내부를 지나는 급기를 온도를 낮춘다.And, as outside air is supplied in the direction where the heat exchanger 110 is located by the cooling fan 140, the outside air exchanges heat while passing between the heat dissipation plates of the heat exchanger 110, and the supply air passes through the inside of the heat exchanger 110. lower the temperature.
이때, 열교환기(110)의 후방은 외기가이드커버(150)에 의해 개방된 상태이기 때문에 냉각팬(140)에 의해 강제적으로 공급되는 외기는 열교환기(110)를 거쳐 바로 외부로 배출된다.At this time, since the rear of the heat exchanger 110 is opened by the outdoor air guide cover 150, the outdoor air forcibly supplied by the cooling fan 140 is discharged directly to the outside through the heat exchanger 110.
온도가 낮아진 급기는 급기배출구(123)를 통해 엔진본체(250)의 급기구로 도입되면서 엔진본체(250)의 연료와 혼합되어 폭발하면서, 엔진본체(250)를 구동하고 엔진본체(250)의 구동력에 의해 발전장치(310)가 구동하며, 발전한다.The lowered temperature supply air is introduced into the supply port of the engine main body 250 through the air supply outlet 123, mixes with the fuel of the engine main body 250, and explodes, driving the engine main body 250 and The power generation device 310 is driven by the driving force and generates power.
한편, 열교환기(110)의 열교환성이 하락되거나, 열교환기(110)를 거친 급기의 온도가 엔진본체(250)에서 요구되는 온도보다 높을 경우, 열교환기(110)의 확장을 위해 가변구동기구(160)가 작동한다.On the other hand, when the heat exchange performance of the heat exchanger 110 decreases or the temperature of the supply air passing through the heat exchanger 110 is higher than the temperature required in the engine body 250, a variable drive mechanism is installed to expand the heat exchanger 110. (160) works.
가변구동기구(160)가 작동하면, 메인열교환부(111)에서 확장열교환부(115)가 측면으로 슬라이딩 이동할 때, 커버구동부재에 의해 외기가이드커버(150)가 열교환기(110)의 후방을 덮는데, 외기가이드커버(150)는 커버구동부에 의해 회전하여 열교환기(110)의 후방을 덮도록 커버힌지부(151)를 중심으로 회전한다.When the variable drive mechanism 160 operates, when the expansion heat exchange unit 115 slides to the side in the main heat exchange unit 111, the external air guide cover 150 is moved to the rear of the heat exchanger 110 by the cover drive member. The external air guide cover 150 is rotated by the cover drive unit and rotates around the cover hinge unit 151 to cover the rear of the heat exchanger 110.
이와 동시에 사이 간격이 최소화되었던 확장방열플레이트(117)에 고정플레이트(114)의 가압력이 해제되면서, 각 확장방열플레이트(117)의 간격지지부가 초기 형상으로 복귀되면서, 확장방열플레이트(117)의 상호 간의 간격이 넓어지는 형태로 확장방열플레이트(117)에서 펼쳐진다.At the same time, as the pressing force of the fixing plate 114 is released on the expansion heat dissipation plates 117, where the gap between them was minimized, the gap support portion of each expansion heat dissipation plate 117 returns to its initial shape, and the mutual support of the expansion heat dissipation plates 117 It unfolds on the expansion heat dissipation plate (117) in a way that the gap between them widens.
그리고, 냉각팬(140)의 측면에 위치하는 외기흡입부(145)에서 믹서(210)와 연결된 외기흡입라인(146)으로 외기가 흡입되도록 흡입밸브가 외기흡입라인(146)을 개방한다.Then, the intake valve opens the outside air intake line 146 so that outside air is sucked from the outside air intake unit 145 located on the side of the cooling fan 140 to the outside air intake line 146 connected to the mixer 210.
이와 같이 열교환기(110)가 확장된 상태에서는 메인방열튜브(112)로 진입한 급기가 확장방열튜브(116)로 진입하여 외기와 열교환할 수 있는 길이가 증대되어 지나 배출되고, 냉각팬(140)의 공기가 메인열교환부(111)의 메인방열플레이트(113) 사이를 지나면서, 1차적으로 열교환하여 급기를 냉각한다.In this state, the heat exchanger 110 is expanded, the supply air entering the main heat dissipation tube 112 enters the expansion heat dissipation tube 116, the length for heat exchange with the outside air is increased, and is discharged, and the cooling fan 140 ) As the air passes between the main heat dissipation plates 113 of the main heat exchange unit 111, it primarily exchanges heat to cool the supplied air.
여기서, 메인열교환부(111)에서 확장열교환부(115)가 돌출되어 열교환기(110)의 크기가 확장되는 경우, 외기의 이동거리가 증가하기 때문에 냉각팬(140)의 속도를 증속시킬 수 있다.Here, when the expansion heat exchange part 115 protrudes from the main heat exchange part 111 and the size of the heat exchanger 110 is expanded, the speed of the cooling fan 140 can be increased because the moving distance of the outside air increases. .
메인열교환부(111)를 통과한 외기는 열교환기(110)의 후방에 위치하는 외기가이드커버(150)에 의해 확장열교환부(115)가 위치한 방향으로 방향이 전환된다.The outside air that has passed through the main heat exchange unit 111 is redirected in the direction where the expansion heat exchange unit 115 is located by the outside air guide cover 150 located at the rear of the heat exchanger 110.
그리고, 확장열교환부(115)로 진입한 외기는 확장방열플레이트(117)의 사이를 지나면서 2차적으로 열교환하여 급기를 냉각하고 확장열교환부(115)를 거쳐 냉각팬(140)이 위치한 방향으로 배출된다.In addition, the outside air entering the expansion heat exchange unit 115 passes between the expansion heat dissipation plates 117 to secondarily exchange heat to cool the supply air, and passes through the expansion heat exchange unit 115 in the direction where the cooling fan 140 is located. is discharged.
이때, 확장열교환부(115)를 중심으로 외기가이드커버(150)가 위치한 방향에 대해 반대방향에는 믹서(210)에서 급기가 흡입되는 흡입력에 의해 외기흡입부(145)에서 외기를 흡입하기 때문에 외기가이드커버(150)에서 방향이 확장열교환부(115)로 방향이 전환된 외기가 신속하게 확장열교환부(115)를 지나면서 열교환하기 때문에 열교환성을 향상시킬 수 있다.At this time, in the direction opposite to the direction in which the outdoor air guide cover 150 is located centering on the expansion heat exchange unit 115, the outdoor air is sucked in from the outdoor air intake unit 145 by the suction force of the air supply air being sucked in from the mixer 210. Since the outside air whose direction is changed from the guide cover 150 to the expansion heat exchange unit 115 quickly exchanges heat while passing through the expansion heat exchange unit 115, heat exchange performance can be improved.
반면, 엔진본체(250)에서 요구되는 급기의 온도가 원하는 온도일 때에는 신속하게 외기를 공급함과 동시에 냉각팬(140)의 출력을 낮추기 위해 가변구동기구(160)가 작동하여 메인열교환부(111)의 내부로 확장열교환부(115)가 삽입되면서, 열교환기(110)의 크기가 축소된다.On the other hand, when the temperature of the supply air required by the engine body 250 is the desired temperature, the variable drive mechanism 160 operates to quickly supply outside air and simultaneously lower the output of the cooling fan 140 to maintain the main heat exchange unit 111. As the expansion heat exchanger 115 is inserted into the inside, the size of the heat exchanger 110 is reduced.
메인열교환부(111)의 내부로 확장열교환부(115)가 삽입되면, 메인방열튜브(112)의 내부로 확장방열튜브(116)가 삽입되고, 커버구동부에 의해 외기가이드커버(150)가 커버힌지부(151)를 중심으로 회전하여 열교환기(110)의 후방을 개방한다.When the expansion heat exchange part 115 is inserted into the main heat exchange part 111, the expansion heat dissipation tube 116 is inserted into the main heat dissipation tube 112, and the external guide cover 150 is covered by the cover driving part. The rear of the heat exchanger 110 is opened by rotating around the hinge portion 151.
그리고, 외기흡입부(145)의 외기의 흡입을 차단하도록 흡입밸브를 통해 흡입라인을 폐쇄한다.Then, the suction line is closed through the suction valve to block the suction of outside air from the outside air suction unit 145.
이와 같이 열교환기(110)의 크기가 축소되면, 메인방열튜브(112)의 내부에 확장방열튜브(116)가 삽입되기 때문에 급기의 이동거리가 단축되어 신속하게 급기가 공급되며, 냉각팬(140)의 가동 시에 메인방열플레이트(112)의 사이로 외기가 지나면서 급기와 열교환하여 급기가 냉각된다.When the size of the heat exchanger 110 is reduced in this way, the expansion heat dissipation tube 116 is inserted into the main heat dissipation tube 112, so the moving distance of the supply air is shortened and the supply air is quickly supplied, and the cooling fan 140 ) When operating, the outside air passes between the main heat dissipation plate 112, exchanges heat with the supply air, and the supply air is cooled.
그리고, 열교환기(110)를 지난 외기는 열교환기(110)의 후방이 개방되기 때문에 열교환기(110)의 후방으로 바로 배출될 수 있다.In addition, the outside air that has passed through the heat exchanger 110 can be discharged directly to the rear of the heat exchanger 110 because the rear of the heat exchanger 110 is open.
따라서, 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러(100)는 급기의 온도에 따라 메인열교환부(111)에서 확장열교환부(115)가 출몰하여 열교환기(110)의 전체적인 크기를 확장 또는 축소함으로써, 열교환기(110)의 열교환 효율을 향상시키고, 나아가서는 엔진본체(250)의 출력을 증대시켜 NOx의 발생을 최소화할 수 있다.Therefore, the variable intercooler 100, which improves heat exchange efficiency according to an embodiment of the present invention, has the expansion heat exchanger 115 appear from the main heat exchanger 111 depending on the temperature of the supply air, thereby reducing the overall size of the heat exchanger 110. By expanding or contracting, the heat exchange efficiency of the heat exchanger 110 can be improved and the output of the engine body 250 can be increased to minimize the generation of NOx.
또한, 본 발명은 확장방열플레이트(117)에 탄성변형되는 가변지지부(118)를 형성하여 메인열교환부(111)에서 확장열교환부(115)가 돌출할 때, 확장방열플레이트(117)의 간격이 확장되면서 외기의 통로를 넓혀 방열성능을 향상시킬 수 있으며, 메인열교환부(111)에서 확장열교환부(115)가 삽입될 때, 확장방열플레이트(117)의 사이 간격을 좁혀 확장방열플레이트(117)의 사이로 이물질의 유입을 최소할 수 있다.In addition, the present invention forms a variable support portion 118 that is elastically deformed on the expansion heat dissipation plate 117, so that when the expansion heat exchange portion 115 protrudes from the main heat exchange portion 111, the gap between the expansion heat dissipation plates 117 is As it expands, heat dissipation performance can be improved by widening the passage of external air, and when the expansion heat exchange part 115 is inserted into the main heat exchange part 111, the gap between the expansion heat dissipation plates 117 is narrowed to expand the heat dissipation plate 117. The inflow of foreign substances into the space can be minimized.
또한, 본 발명은 열교환기(110)의 후방에 외기가이드커버(150)가 설치되어 냉각팬(140)에서 공급되는 외기를 메인열교환부(111) 뿐만 아니라, 확장열교환부(115)까지 지나면서 열교환하도록 함으로써, 열교환기(110)의 열교환 효율을 향상시킬 수 있다.In addition, in the present invention, an external air guide cover 150 is installed at the rear of the heat exchanger 110, so that external air supplied from the cooling fan 140 passes not only the main heat exchange unit 111 but also the expansion heat exchange unit 115. By exchanging heat, the heat exchange efficiency of the heat exchanger 110 can be improved.
또한, 본 발명은 열교환기(110)의 크기가 확장된 상태에서 확장열교환부(115)가 위치하는 부분에 외기를 흡입하는 외기흡입부(145)를 구성하여 메인열교환부(111)를 거친 외기가 확장열교환부(115)를 거쳐 배출되도록 외기의 이동을 안내할 수 있으며, 신속하게 외기를 배출하여 열교환기(110)의 열교환효율을 향상시킬 수 있다.In addition, the present invention configures an outside air intake unit 145 to suck outside air into the area where the expansion heat exchange unit 115 is located with the size of the heat exchanger 110 expanded, so that the outside air passes through the main heat exchange unit 111. The movement of outside air can be guided so that it is discharged through the expansion heat exchange unit 115, and the heat exchange efficiency of the heat exchanger 110 can be improved by quickly discharging outside air.
이하, 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러(100)를 구비한 발전기용 엔진(200)을 설명한다.Hereinafter, a generator engine 200 equipped with a variable intercooler 100 with improved heat exchange efficiency according to an embodiment of the present invention will be described.
도 13에 도시된 바와 같이, 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러(100)를 구비한 발전기용 엔진(200)은 상기한 실시예의 가변형 인터쿨러(100)에 엔진본체(250)를 더 포함할 수 있다.As shown in FIG. 13, the generator engine 200 equipped with the variable intercooler 100 with improved heat exchange efficiency according to the embodiment of the present invention includes the engine body 250 in the variable intercooler 100 of the above-described embodiment. It may further include.
엔진본체(250)는 연료를 연소하여 구동하는 내연기관일 수 있으며, 엔진본체(250)은 바이오가스를 혼합하여 사용하는 바이오 디젤 엔진본체(250)로 구현될 수 있다.The engine body 250 may be an internal combustion engine driven by burning fuel, and the engine body 250 may be implemented as a biodiesel engine body 250 that uses a mixture of biogas.
엔진본체(250)는 외부의 공기가 급기되는 급기구와 연소된 가스를 배기하는 배기구가 형성될 수 있으며, 급기구에 상기한 실시예의 가변형 인터쿨러(100)가 설치될 수 있으며, 가변형 인터쿨러(100)는 급기압축기(230)와 연결될 수 있다.The engine body 250 may be formed with a supply port through which external air is supplied and an exhaust port through which combusted gas is exhausted. The variable intercooler 100 of the above-described embodiment may be installed at the supply port, and the variable intercooler 100 ) may be connected to the air supply compressor 230.
그리고, 급기압축기(230)는 믹서(210)와 연결되어 믹서(210)를 통해 바이오가스와 공기를 미리 설정된 비율로 혼합한 후, 급기압축기(230)를 통해 바이오가스와 공기가 혼합된 급기를 압축시켜 가변형 인터쿨러(100)로 제공할 수 있다.In addition, the air supply compressor 230 is connected to the mixer 210, mixes biogas and air at a preset ratio through the mixer 210, and then supplies the mixed biogas and air through the air supply compressor 230. It can be compressed and provided as a variable intercooler (100).
여기서, 급기압축기(230)는 터빈의 형태, 또는 압축기와 같은 형태일 수 있다.Here, the air supply compressor 230 may be in the form of a turbine or a compressor.
이와 같이 구성된 실시예에 따른 발전기용 엔진(200)은 믹서(210)를 통해 외기에 미리 설정된 비율로 바이오가스를 혼합하여 급기를 제조하고, 제조된 급기는 급기압축기(230)에서 급기를 압축시켜 가변형 인터쿨러(100)로 공급한 뒤 가변형 인터쿨러(100)에서 압축된 급기의 온도를 낮춰 엔진본체(250)의 급기구로 제공한다.The generator engine 200 according to the embodiment configured as described above produces supply air by mixing biogas at a preset ratio with the outside air through the mixer 210, and the manufactured supply air is compressed in the supply air compressor 230. After being supplied to the variable intercooler (100), the temperature of the air supply compressed in the variable intercooler (100) is lowered and supplied to the air supply port of the engine body (250).
가변형 인터쿨러(100)에 의해 엔진본체(250)로 과급기하는 형태로 연료의 폭발력을 향상시키는 형태로 연료의 연소온도를 높여 NOx의 발생을 최소화하여 환경오염의 발생을 방지할 수 있다.By supercharging the engine body 250 by the variable intercooler 100, the explosive power of the fuel is improved, and the combustion temperature of the fuel is increased to minimize the generation of NOx, thereby preventing environmental pollution.
여기서, 가변형 인터쿨러(100)는 엔진본체(250)에서 요구되는 급기의 온도에 따라 가변구동기구(160)를 통해 메인열교환부(111)에서 확장열교환부(115)를 출몰시키는 형태로 열교환기(110)의 크기를 조정하여 열교환기(110)의 열교환효율을 조절하는 형태로 급기의 온도를 조절하여 엔진본체(250)로 공급할 수 있다.Here, the variable intercooler 100 is a heat exchanger ( By adjusting the size of the heat exchanger 110), the temperature of the supply air can be adjusted and supplied to the engine body 250.
이하, 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러(100)를 구비한 바이오가스 발전기(300)를 설명한다.Hereinafter, a biogas generator 300 equipped with a variable intercooler 100 with improved heat exchange efficiency according to an embodiment of the present invention will be described.
도 14에 도시된 바와 같이, 본 발명의 실시예에 따른 열교환 효율을 향상시킨 가변형 인터쿨러(100)를 구비한 바이오가스 발전기(300)는 상기한 실시예의 발전기용 엔진(200)에 발전장치(310)를 더 포함할 수 있다.As shown in Figure 14, the biogas generator 300 equipped with a variable intercooler 100 with improved heat exchange efficiency according to an embodiment of the present invention is a power generation device 310 in the generator engine 200 of the above-described embodiment. ) may further be included.
발전장치(310)는 실시예의 발전기용 엔진(200)에 의해 구동하여 전력을 생산할 수 있다. 발전장치(310)는 발전기용 엔진(200)이 연료를 연소하며 발생하는 구동력에 의해 구동축을 회전시켜 전자기유도를 통해 발전할 수 있다.The power generation device 310 may be driven by the generator engine 200 of the embodiment to produce electric power. The power generation device 310 can generate power through electromagnetic induction by rotating the drive shaft using the driving force generated when the generator engine 200 burns fuel.
발전장치(310)는 공지된 구성이므로 상세한 설명은 생략한다.Since the power generation device 310 has a known configuration, detailed description is omitted.
이와 같이 구성된 실시예에 따른 바이오가스 발전기(300)는 믹서(210)를 통해 외기에 미리 설정된 비율로 바이오가스를 혼합하여 급기를 제조하고, 제조된 급기는 급기압축기(230)에서 급기를 압축시켜 인터쿨러로 공급한 뒤 가변형 인터쿨러(100)에서 압축된 급기의 온도를 낮춰 엔진본체(250)의 급기구로 제공한다.The biogas generator 300 according to the embodiment configured as described above produces supply air by mixing biogas at a preset ratio with the outside air through the mixer 210, and the manufactured supply air is compressed in the supply air compressor 230. After being supplied to the intercooler, the temperature of the air compressed in the variable intercooler (100) is lowered and supplied to the air supply port of the engine body (250).
그리고 엔진본체(250)에서는 급기와 연료를 혼합하여 연소하여 구동력을 발생하고, 발생하는 구동력에 의해 발전장치(310)의 구동축이 회전하면서 발전한다.And in the engine body 250, the fuel supply air is mixed and burned to generate driving force, and the driving force generated causes the drive shaft of the power generation device 310 to rotate to generate power.
여기서, 가변형 인터쿨러(100)는 엔진본체(250)에서 요구되는 급기의 온도 또는 NOx의 배출량에 따라 가변구동기구(160)를 통해 메인열교환부(111)에서 확장열교환부(115)를 출몰시키는 형태로 열교환기(110)의 크기를 조정하여 열교환기(110)의 열교환효율을 조절하는 형태로 급기의 온도를 조절하여 엔진본체(250)로 공급할 수 있다.Here, the variable intercooler 100 is configured to cause the expansion heat exchanger 115 to appear in the main heat exchanger 111 through the variable drive mechanism 160 according to the temperature of the supply air or the NOx emissions required by the engine body 250. By adjusting the size of the heat exchanger 110, the temperature of the supply air can be adjusted and supplied to the engine body 250 by adjusting the heat exchange efficiency of the heat exchanger 110.
따라서, 실시예의 바이오가스 발전기(300)는 엔진본체(250)로 가변형 인터쿨러(100)에 의해 과급기하는 형태로 연료의 폭발력을 향상시키고 가변형 인터쿨러(100)에 의해 급기의 온도를 조절하여 NOx의 발생을 최소화하여 NOx의 발생에 따른 환경오염을 방지하고 구동력을 향상시켜 발전성능을 향상시킬 수 있다.Therefore, the biogas generator 300 of the embodiment improves the explosive power of the fuel by supercharging the engine body 250 by the variable intercooler 100 and regulates the temperature of the supply air by the variable intercooler 100 to reduce the generation of NOx. By minimizing , environmental pollution caused by NOx can be prevented and power generation performance can be improved by improving driving force.
이상에서는 본 발명의 실시예를 설명하였으나, 본 발명의 권리범위는 이에 한정되지 아니하며 본 발명의 실시예로부터 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 용이하게 변경되어 균등한 것으로 인정되는 범위의 모든 변경 및 수정을 포함한다.Although the embodiments of the present invention have been described above, the scope of the rights of the present invention is not limited thereto, and the embodiments of the present invention can be easily modified by those skilled in the art in the technical field to which the present invention belongs and are recognized as equivalent. Includes all changes and modifications to the extent permitted.
[부호의 설명][Explanation of symbols]
100: 가변형 인터쿨러 110: 열교환기100: Variable intercooler 110: Heat exchanger
111: 메인열교환부 112: 메인방열튜브111: main heat exchanger 112: main heat dissipation tube
113; 메인방열플레이트 114: 고정플레이트113; Main heat dissipation plate 114: Fixed plate
114a: 가이드돌출부 115: 확장열교환부114a: Guide protrusion 115: Expansion heat exchange part
116: 확장방열튜브 117: 확장방열플레이트116: Expansion heat dissipation tube 117: Expansion heat dissipation plate
118: 가변지지부 120: 엔드커버118: variable support 120: end cover
121: 급기공급구 123: 급기배출구121: air supply port 123: air supply port
130: 마감커버 131: 제1 커버130: Finishing cover 131: First cover
133: 제2 커버 140: 냉각팬133: second cover 140: cooling fan
145: 외기흡입부 146: 외기흡입라인145: external air intake unit 146: external air intake line
150: 외기가이드커버 151: 커버힌지부150: External guide cover 151: Cover hinge part
153: 경사돌출부 160: 가변구동기구153: Inclined protrusion 160: Variable driving mechanism
200: 발전기용 엔진 210: 믹서200: engine for generator 210: mixer
230: 급기압축기 250: 엔진본체230: air supply compressor 250: engine body
300: 바이오가스 발전기 210: 발전장치300: biogas generator 210: power generation device

Claims (21)

  1. 엔진본체로 공급하는 급기와 외기를 열교환하는 열교환기, 상기 열교환기를 지나는 급기와 외기가 열교환하도록 외기를 제공하는 냉각팬을 포함하는 가변형 인터쿨러로서,A variable intercooler including a heat exchanger that exchanges heat with the supply air and outside air supplied to the engine body, and a cooling fan that provides outside air so that the supply air and outside air passing through the heat exchanger exchange heat,
    상기 열교환기는The heat exchanger is
    상기 급기가 관통하여 지나면서 외기를 열교환하는 메인열교환부, 및A main heat exchange unit that exchanges heat with external air as the supply air passes through it, and
    상기 열교환기의 효율에 따라 상기 메인열교환부에서 삽입되거나, 돌출되어 상기 열교환기의 크기를 확장하거나, 축소하는 확장열교환부를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러.A variable intercooler with improved heat exchange efficiency, comprising an expansion heat exchanger that is inserted or protruded from the main heat exchanger to expand or reduce the size of the heat exchanger depending on the efficiency of the heat exchanger.
  2. 제1항에 있어서,According to paragraph 1,
    상기 메인열교환부는The main heat exchange part
    상기 급기가 통과하는 복수 개의 메인방열튜브를 포함하고,It includes a plurality of main heat radiation tubes through which the supply air passes,
    상기 확장열교환부는The expansion heat exchange part
    상기 메인방열튜브에 연결되어 상기 급기가 지나며, 상기 메인열교환부에서 확장 또는 축소됨에 따라 상기 메인방열튜브에서 슬라이딩 이동하여 출몰하는 확장방열튜브를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러.A variable intercooler with improved heat exchange efficiency, comprising an expansion heat dissipation tube that is connected to the main heat dissipation tube, through which the supply air passes, and slides and moves in and out of the main heat dissipation tube as it expands or contracts in the main heat exchange part.
  3. 제1항에 있어서,According to paragraph 1,
    상기 확장열교환부는The expansion heat exchange part
    상기 외기가 지나면서 방열하는 복수 개가 나란하게 배치되는 확장방열플레이트를 포함하며,It includes a plurality of expansion heat dissipation plates arranged in parallel to radiate heat as the outside air passes through,
    상기 확장방열플레이트는The expansion heat dissipation plate is
    상기 열교환기의 크기 가변 시에 상기 복수 개의 확장방열플레이트끼리 사이 간격이 좁혀지거나, 상기 복수 개의 확장방열플레이트끼리 사이 간격이 넓어지도록 상기 확장방열플레이트에서 서로 마주하는 방향으로 돌출되어 상기 복수 개의 확장방열플레이트끼리 탄성변형되며 지지하는 가변지지부를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러.When the size of the heat exchanger is changed, the gap between the plurality of expansion heat dissipation plates is narrowed, or the gap between the plurality of expansion heat dissipation plates is protruded in a direction facing each other from the expansion heat dissipation plate so that the gap between the plurality of expansion heat dissipation plates is widened. A variable intercooler with improved heat exchange efficiency, characterized by including a variable support portion that elastically deforms and supports the plates.
  4. 제1항에 있어서,According to paragraph 1,
    상기 열교환기의 크기를 가변하기 위해 상기 메인열교환부에서 상기 확장열교환부를 출몰하도록 구동하는 가변구동기구를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러.A variable intercooler with improved heat exchange efficiency, comprising a variable driving mechanism that drives the expansion heat exchanger from the main heat exchanger to change the size of the heat exchanger.
  5. 제1항에 있어서,According to paragraph 1,
    상기 열교환기의 확장 시에 상기 냉각팬에 의해 상기 메인열교환부를 지난 외기가 상기 확장열교환부를 지나면서 열교환하며 배출하도록 상기 열교환기를 중심으로 상기 냉각팬의 위치에 대해 반대방향의 위치에 설치되어 상기 외기의 이동을 가이드하는 외기가이드커버를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러.When the heat exchanger is expanded, the cooling fan is installed in a position opposite to the position of the cooling fan with respect to the heat exchanger so that the outside air passing through the main heat exchanger is discharged while passing through the expansion heat exchanger. A variable intercooler with improved heat exchange efficiency, characterized by including an external air guide cover that guides the movement of.
  6. 제5항에 있어서,According to clause 5,
    상기 외기가이드커버는The external guide cover is
    상기 열교환기의 축소 시에 상기 열교환기를 개방하고, 상기 열교환기를 확장 시에만 상기 열교환기의 단부를 덮어 상기 외기의 이동을 가이드하도록 상기 외기가이드커버를 회전 가능하게 결합하는 커버힌지부를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러.A cover hinge portion rotatably coupled to the outside air guide cover to open the heat exchanger when the heat exchanger is reduced, and cover an end of the heat exchanger only when the heat exchanger is expanded, thereby guiding the movement of the outside air. A variable intercooler that improves heat exchange efficiency.
  7. 제6항에 있어서,According to clause 6,
    상기 외기가이드커버는The external guide cover is
    상기 열교환기의 확장 또는 축소됨에 따라 상기 커버힌지부를 중심으로 상기 외기가이드커버를 회전시키는 커버구동부를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러.A variable intercooler with improved heat exchange efficiency, comprising a cover drive unit that rotates the external air guide cover around the cover hinge unit as the heat exchanger expands or contracts.
  8. 바이오가스를 혼합하여 연소하는 엔진본체, 상기 엔진본체로 공급하는 급기와 외기를 열교환하는 열교환기, 및 상기 열교환기를 지나는 급기와 외기가 열교환하도록 외기를 제공하는 냉각팬을 포함하는 가변형 인터쿨러를 구비한 발전기용 엔진으로서,Equipped with a variable intercooler including an engine body that mixes and combusts biogas, a heat exchanger that exchanges heat with the supply air and outside air supplied to the engine body, and a cooling fan that provides outside air so that the supply air and outside air passing through the heat exchanger exchange heat. As an engine for a generator,
    상기 열교환기는The heat exchanger is
    상기 급기가 관통하여 지나면서 외기를 열교환하는 메인열교환부, 및A main heat exchange unit that exchanges heat with external air as the supply air passes through it, and
    상기 열교환기의 효율에 따라 상기 메인열교환부에서 삽입되거나, 돌출되어 상기 열교환기의 크기를 확장하거나, 축소하는 확장열교환부를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 발전기용 엔진.A generator engine equipped with a variable intercooler with improved heat exchange efficiency, comprising an expansion heat exchanger that is inserted or protruded from the main heat exchanger to expand or reduce the size of the heat exchanger depending on the efficiency of the heat exchanger. .
  9. 제8항에 있어서,According to clause 8,
    상기 메인열교환부는The main heat exchange part
    상기 급기가 통과하는 복수 개의 메인방열튜브를 포함하고,It includes a plurality of main heat radiation tubes through which the supply air passes,
    상기 확장열교환부는The expansion heat exchange part
    상기 메인방열튜브에 연결되어 상기 급기가 지나며, 상기 메인열교환부에서 확장 또는 축소됨에 따라 상기 메인방열튜브에서 슬라이딩 이동하여 출몰하는 확장방열튜브를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 발전기용 엔진.A variable intercooler with improved heat exchange efficiency, including an expansion heat dissipation tube that is connected to the main heat dissipation tube, passes through the supply air, and slides and moves in and out of the main heat dissipation tube as it expands or contracts in the main heat exchange part. Equipped with a generator engine.
  10. 제8항에 있어서,According to clause 8,
    상기 확장열교환부는The expansion heat exchange part
    상기 외기가 지나면서 방열하는 복수 개가 나란하게 배치되는 확장방열플레이트를 포함하며,It includes a plurality of expansion heat dissipation plates arranged in parallel to radiate heat as the outside air passes through,
    상기 확장방열플레이트는The expansion heat dissipation plate is
    상기 열교환기의 크기 가변 시에 상기 복수 개의 확장방열플레이트끼리 사이 간격이 좁혀지거나, 상기 복수 개의 확장방열플레이트끼리 사이 간격이 넓어지도록 상기 확장방열플레이트에서 서로 마주하는 방향으로 돌출되어 상기 복수 개의 확장방열플레이트끼리 탄성변형되며 지지하는 가변지지부를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 발전기용 엔진.When the size of the heat exchanger is changed, the gap between the plurality of expansion heat dissipation plates is narrowed, or the gap between the plurality of expansion heat dissipation plates is protruded in a direction facing each other from the expansion heat dissipation plate so that the gap between the plurality of expansion heat dissipation plates is widened. A generator engine equipped with a variable intercooler with improved heat exchange efficiency, characterized by including a variable support portion that elastically deforms and supports the plates.
  11. 제8항에 있어서,According to clause 8,
    상기 열교환기의 크기를 가변하기 위해 상기 메인열교환부에서 상기 확장열교환부를 출몰하도록 구동하는 가변구동기구를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 발전기용 엔진.A generator engine with a variable intercooler with improved heat exchange efficiency, comprising a variable drive mechanism that drives the expansion heat exchanger to appear and retract from the main heat exchanger in order to vary the size of the heat exchanger.
  12. 제8항에 있어서,According to clause 8,
    상기 열교환기의 확장 시에 상기 냉각팬에 의해 상기 메인열교환부를 지난 외기가 상기 확장열교환부를 지나면서 열교환하며 배출하도록 상기 열교환기를 중심으로 상기 냉각팬의 위치에 대해 반대방향의 위치에 설치되어 상기 외기의 이동을 가이드하는 외기가이드커버를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 발전기용 엔진.When the heat exchanger is expanded, the cooling fan is installed in a position opposite to the position of the cooling fan with respect to the heat exchanger so that the outside air passing through the main heat exchanger is discharged while passing through the expansion heat exchanger. A generator engine equipped with a variable intercooler with improved heat exchange efficiency, characterized by including an external guide cover that guides the movement of.
  13. 제12항에 있어서,According to clause 12,
    상기 외기가이드커버는The external guide cover is
    상기 열교환기의 축소 시에 상기 열교환기를 개방하고, 상기 열교환기를 확장 시에만 상기 열교환기의 단부를 덮어 상기 외기의 이동을 가이드하도록 상기 외기가이드커버를 회전 가능하게 결합하는 커버힌지부를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 발전기용 엔진.A cover hinge portion rotatably coupled to the outside air guide cover to open the heat exchanger when the heat exchanger is reduced, and cover an end of the heat exchanger only when the heat exchanger is expanded, thereby guiding the movement of the outside air. A generator engine equipped with a variable intercooler that improves heat exchange efficiency.
  14. 제13항에 있어서,According to clause 13,
    상기 외기가이드커버는The external guide cover is
    상기 열교환기의 확장 또는 축소됨에 따라 상기 커버힌지부를 중심으로 상기 외기가이드커버를 회전시키는 커버구동부를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 발전기용 엔진.A generator engine with a variable intercooler with improved heat exchange efficiency, comprising a cover drive unit that rotates the external air guide cover around the cover hinge unit as the heat exchanger expands or contracts.
  15. 바이오가스를 혼합하여 연소하는 엔진본체, 상기 엔진본체에 의해 구동하는 발전장치, 상기 엔진본체로 공급하는 급기와 외기를 열교환하는 열교환기, 및 상기 열교환기를 지나는 급기와 외기가 열교환하도록 외기를 제공하는 냉각팬을 포함하는 가변형 인터쿨러를 구비한 바이오가스 발전기로서,An engine body that mixes and combusts biogas, a power generation device driven by the engine body, a heat exchanger that exchanges heat with the supply air and outside air supplied to the engine body, and an engine body that provides outside air so that the supply air and outside air passing through the heat exchanger exchange heat. A biogas generator equipped with a variable intercooler including a cooling fan,
    상기 열교환기는The heat exchanger is
    상기 급기가 관통하여 지나면서 외기를 열교환하는 메인열교환부, 및A main heat exchange unit that exchanges heat with external air as the supply air passes through it, and
    상기 열교환기의 효율에 따라 상기 메인열교환부에서 삽입되거나, 돌출되어 상기 열교환기의 크기를 확장하거나, 축소하는 확장열교환부를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 바이오가스 발전기.A biogas generator equipped with a variable intercooler with improved heat exchange efficiency, comprising an expansion heat exchanger that is inserted or protruded from the main heat exchanger to expand or reduce the size of the heat exchanger depending on the efficiency of the heat exchanger. .
  16. 제15항에 있어서,According to clause 15,
    상기 메인열교환부는The main heat exchange part
    상기 급기가 통과하는 복수 개의 메인방열튜브를 포함하고,It includes a plurality of main heat radiation tubes through which the supply air passes,
    상기 확장열교환부는The expansion heat exchange part
    상기 메인방열튜브에 연결되어 상기 급기가 지나며, 상기 메인열교환부에서 확장 또는 축소됨에 따라 상기 메인방열튜브에서 슬라이딩 이동하여 출몰하는 확장방열튜브를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 바이오가스 발전기.A variable intercooler with improved heat exchange efficiency, comprising an expansion heat dissipation tube that is connected to the main heat dissipation tube, through which the supply air passes, and slides and moves in and out of the main heat dissipation tube as it expands or contracts in the main heat exchange part. Equipped with biogas generator.
  17. 제15항에 있어서,According to clause 15,
    상기 확장열교환부는The expansion heat exchange part
    상기 외기가 지나면서 방열하는 복수 개가 나란하게 배치되는 확장방열플레이트를 포함하며,It includes a plurality of expansion heat dissipation plates arranged in parallel to radiate heat as the outside air passes through,
    상기 확장방열플레이트는The expansion heat dissipation plate is
    상기 열교환기의 크기 가변 시에 상기 복수 개의 확장방열플레이트끼리 사이 간격이 좁혀지거나, 상기 복수 개의 확장방열플레이트끼리 사이 간격이 넓어지도록 상기 확장방열플레이트에서 서로 마주하는 방향으로 돌출되어 상기 복수 개의 확장방열플레이트끼리 탄성변형되며 지지하는 가변지지부를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 바이오가스 발전기.When the size of the heat exchanger is changed, the gap between the plurality of expansion heat dissipation plates is narrowed, or the gap between the plurality of expansion heat dissipation plates is protruded from the expansion heat dissipation plate in a direction facing each other so that the gap between the plurality of expansion heat dissipation plates is widened. A biogas generator equipped with a variable intercooler with improved heat exchange efficiency, characterized in that it includes a variable support portion that elastically deforms and supports the plates.
  18. 제15항에 있어서,According to clause 15,
    상기 열교환기의 크기를 가변하기 위해 상기 메인열교환부에서 상기 확장열교환부를 출몰하도록 구동하는 가변구동기구를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 바이오가스 발전기.A biogas generator equipped with a variable intercooler with improved heat exchange efficiency, comprising a variable drive mechanism that drives the expansion heat exchanger to appear and exit from the main heat exchanger in order to vary the size of the heat exchanger.
  19. 제15항에 있어서,According to clause 15,
    상기 열교환기의 확장 시에 상기 냉각팬에 의해 상기 메인열교환부를 지난 외기가 상기 확장열교환부를 지나면서 열교환하며 배출하도록 상기 열교환기를 중심으로 상기 냉각팬의 위치에 대해 반대방향의 위치에 설치되어 상기 외기의 이동을 가이드하는 외기가이드커버를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 바이오가스 발전기.When the heat exchanger is expanded, the cooling fan is installed in a position opposite to the position of the cooling fan with respect to the heat exchanger so that the outside air passing through the main heat exchanger is discharged while passing through the expansion heat exchanger. A biogas generator equipped with a variable intercooler with improved heat exchange efficiency, characterized by including an external guide cover that guides the movement of.
  20. 제19항에 있어서,According to clause 19,
    상기 외기가이드커버는The external guide cover is
    상기 열교환기의 축소 시에 상기 열교환기를 개방하고, 상기 열교환기를 확장 시에만 상기 열교환기의 단부를 덮어 상기 외기의 이동을 가이드하도록 상기 외기가이드커버를 회전 가능하게 결합하는 커버힌지부를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 바이오가스 발전기.A cover hinge portion rotatably coupled to the outside air guide cover to open the heat exchanger when the heat exchanger is reduced and to cover an end of the heat exchanger only when the heat exchanger is expanded to guide the movement of the outside air. A biogas generator equipped with a variable intercooler that improves heat exchange efficiency.
  21. 제20항에 있어서,According to clause 20,
    상기 외기가이드커버는The external guide cover is
    상기 열교환기의 확장 또는 축소됨에 따라 상기 커버힌지부를 중심으로 상기 외기가이드커버를 회전시키는 커버구동부를 포함하는 것을 특징으로 하는 열교환 효율을 향상시킨 가변형 인터쿨러를 구비한 바이오가스 발전기.A biogas generator with a variable intercooler with improved heat exchange efficiency, comprising a cover drive unit that rotates the external air guide cover around the cover hinge unit as the heat exchanger expands or contracts.
PCT/KR2023/021940 2023-12-19 2023-12-28 Variable intercooler having improved heat exchange efficiency, engine for power generator equipped with same, and biogas power generator WO2024043768A2 (en)

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JP6601384B2 (en) 2016-12-26 2019-11-06 株式会社デンソー Intercooler
KR20210061109A (en) 2019-11-19 2021-05-27 현대자동차주식회사 Intercooler assembly
KR20210061110A (en) 2019-11-19 2021-05-27 현대자동차주식회사 Intercooler assembly
KR102327737B1 (en) 2020-05-26 2021-11-17 삼성전기주식회사 Optical Imaging System
KR102511015B1 (en) 2022-10-28 2023-03-17 주식회사 스마트파워 Monitoring system of biogas power generation facility using IoT
KR102532045B1 (en) 2022-10-28 2023-05-12 주식회사 스마트파워 Intercooler for generators with improved efficiency of biogas generators

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