WO2024043200A1 - Heat seal paper - Google Patents

Heat seal paper Download PDF

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Publication number
WO2024043200A1
WO2024043200A1 PCT/JP2023/029915 JP2023029915W WO2024043200A1 WO 2024043200 A1 WO2024043200 A1 WO 2024043200A1 JP 2023029915 W JP2023029915 W JP 2023029915W WO 2024043200 A1 WO2024043200 A1 WO 2024043200A1
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WO
WIPO (PCT)
Prior art keywords
paper
heat
phbh
heat seal
layer
Prior art date
Application number
PCT/JP2023/029915
Other languages
French (fr)
Japanese (ja)
Inventor
望美 吉良
義雄 吉田
浩佑 角田
雅幸 藤田
五樹 日下部
康則 岡田
Original Assignee
日本製紙株式会社
株式会社カネカ
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Application filed by 日本製紙株式会社, 株式会社カネカ filed Critical 日本製紙株式会社
Publication of WO2024043200A1 publication Critical patent/WO2024043200A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/24Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/28Polyesters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

Definitions

  • the present invention relates to heat seal paper.
  • Coated paper which is paper coated with resin, can exhibit various functions depending on the resin coated.
  • the resin to be coated is derived from fossil resources or is non-biodegradable, the environmental impact reduction effect achieved by using paper will be diminished. Therefore, there is a need for coated paper in which a paper base material is coated with an aqueous dispersion of biodegradable plastic.
  • Aliphatic polyesters such as polylactic acid and polycaprolactone are known as biodegradable plastics.
  • aliphatic polyesters have a problem in that they take time to biodegrade at low temperatures and have a slow decomposition rate in natural environments such as the ocean.
  • poly(3-hydroxybutyrate) resin is a thermoplastic plastic produced by microorganisms that has excellent decomposition properties under aerobic and anaerobic conditions. It has the remarkable performance of Patent Document 1 describes a biodegradable product containing PHBH (poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)), which is a copolymer of 3-hydroxybutyrate and 3-hydroxyhexanoate.
  • Polyester aqueous dispersion has excellent film-forming properties, and when applied to paints, adhesives, fiber processing, sheet/film processing, paper processing, etc., it produces resin coatings that are flexible, stretchable, and resistant to bending. It is stated that it is given.
  • An object of the present invention is to provide a heat-sealing paper containing PHBH and having excellent heat-sealing strength.
  • Means for solving the problems of the present invention are as follows. 1.
  • a heat-sealable coating layer containing PHBH (poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)) and an adhesive is provided on at least one surface of the paper base material,
  • a heat-sealing paper characterized in that the heat-sealing coating layer is a semi-formed film.
  • the heat-sealable coating layer contains 10 parts by weight or more and 50 parts by weight or less of an adhesive based on 100 parts by weight of PHBH (poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)).
  • Heat seal paper as described in . 3.
  • a coating amount (dry weight) of the heat-sealable coating layer is 1.0 g/m 2 or more and 50.0 g/m 2 or less per side. or 2.
  • the basis weight of the paper base material measured according to JIS P 8124 is 20 g/m 2 or more and 600 g/m 2 or less. ⁇ 3. Heat seal paper described in any of the above.
  • the heat seal paper of the present invention has excellent heat seal strength. Since the heat-sealable paper of the present invention can be biodegradable as a whole, even if it is released into the environment, it will be rapidly decomposed.
  • the heat-sealable paper of the present invention has a heat-sealable coating containing PHBH (poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)) and an adhesive on at least one surface of a paper base material. It has a construction layer, This heat-sealable coating layer is characterized by being a semi-formed film.
  • PHBH poly(3-hydroxybutyrate-co-3-hydroxyhexanoate
  • the paper base material is a sheet mainly made of pulp (hereinafter also referred to as "base paper"), and is obtained by paper-making a paper stock that further contains fillers, various auxiliary agents, and the like.
  • Pulps include chemical pulps such as hardwood bleached kraft pulp (LBKP), softwood bleached kraft pulp (NBKP), hardwood unbleached kraft pulp (LUKP), softwood unbleached kraft pulp (NUKP), sulfite pulp, stone grind pulp, Mechanical pulp such as thermomechanical pulp, wood fibers such as deinked pulp and waste paper pulp, and non-wood fibers obtained from kenaf, bamboo, hemp, etc. can be used, and can be appropriately blended and used.
  • LLKP hardwood bleached kraft pulp
  • NKP softwood bleached kraft pulp
  • LKP hardwood unbleached kraft pulp
  • NUKP softwood unbleached kraft pulp
  • Mechanical pulp such as thermomechanical pulp, wood fibers such as deinked pulp and waste paper
  • the amount of chemical pulp such as LBKP and NBKP is 80% or more based on the total pulp, and it is particularly preferable that the amount of chemical pulp is 100%.
  • Fillers include talc, kaolin, calcined kaolin, clay, heavy calcium carbonate, light calcium carbonate, white carbon, zeolite, magnesium carbonate, barium carbonate, titanium dioxide, zinc oxide, silicon oxide, amorphous silica, aluminum hydroxide.
  • Known fillers such as inorganic fillers such as calcium hydroxide, magnesium hydroxide, zinc hydroxide, barium sulfate, and calcium sulfate, and organic fillers such as urea-formalin resin, polystyrene resin, phenolic resin, and micro hollow particles are used. be able to. Note that the filler is not an essential material and may not be used.
  • auxiliary agents include rosin, alkyl ketene dimer (AKD), sizing agents such as alkenyl succinic anhydride (ASA), polyacrylamide polymers, polyvinyl alcohol polymers, cationized starches, various modified starches, urea, etc.
  • ASA alkenyl succinic anhydride
  • Formalin resin, dry paper strength enhancer such as melamine/formalin resin, wet paper strength enhancer, retention agent, freeness improver, coagulant, sulfuric acid, bulking agent, dye, optical brightener, pH adjuster Examples include antifoaming agents, ultraviolet inhibitors, antifading agents, pitch control agents, slime control agents, etc., and can be appropriately selected and used as required.
  • the surface of the paper base material may be treated with various chemicals.
  • the drug include oxidized starch, hydroxyethyl etherified starch, enzyme-modified starch, polyacrylamide, polyvinyl alcohol, surface sizing agents, water resistance agents, water retention agents, thickeners, lubricants, etc.
  • two or more types can be used in combination.
  • these various drugs and pigments may be used in combination.
  • Pigments include kaolin, clay, engineered kaolin, delaminated clay, heavy calcium carbonate, light calcium carbonate, mica, talc, titanium dioxide, barium sulfate, calcium sulfate, zinc oxide, silicic acid, silicate, colloidal silica, and satin.
  • Inorganic pigments such as white and organic pigments such as solid type, hollow type, or core shell type can be used alone or in combination of two or more types.
  • the basis weight of the paper base material can be selected as appropriate depending on the desired quality and its use, but it is usually preferably 20 g/m 2 or more and 600 g/m 2 or less, and 25 g/m 2 or more and 600 g/m 2 or less. is more preferable.
  • the basis weight of the paper base material is preferably 30 g/m 2 or more and 150 g/m 2 or less.
  • the basis weight of the paper base material is preferably 20 g/m 2 or more and 100 g/m 2 or less, more preferably 35 g/m 2 or more and 80 g/m 2 or less.
  • the soft packaging material is a highly flexible packaging material that uses thin paper of about 20 g/m 2 to 100 g/m 2 among packaging materials.
  • the basis weight of the paper base material is preferably 150 g/m 2 or more and 300 g/m 2 or less.
  • the density of the paper base material can be appropriately selected depending on the desired various qualities, ease of handling, etc., but it is usually preferably 0.5 g/cm 3 or more and 1.0 g/cm 3 or less.
  • the manufacturing method (paper making) of the paper base material is not particularly limited, and may include a fourdrinier paper machine, cylinder paper machine, short wire paper machine, gap former type, hybrid former type (on-top former type), etc.
  • Known manufacturing (paper making) methods and paper machines can be selected, such as a twin wire paper machine.
  • the pH during papermaking may be any of the acidic region (acidic papermaking), pseudo-neutral region (pseudo-neutral papermaking), neutral region (neutral papermaking), and alkaline region (alkaline papermaking). Afterwards, an alkaline chemical may be applied to the surface of the paper layer.
  • the paper base material may have one layer or may be composed of two or more layers.
  • the surface treatment method is not particularly limited, and can be performed using a rod metal ring size press, a pound type size press, a gate roll coater, a spray coater, a blade coater, or a curtain coater.
  • a known coating device such as the like can be used.
  • the coated paper of the present invention can have a sealing layer between the paper base material and the heat-sealing layer.
  • the sealing layer prevents the heat-sealing layer coating liquid from sinking into the paper base material, thereby preventing the performance of the heat-sealing layer from deteriorating.
  • the sealing layer is not particularly limited as long as it can suppress sinking of the heat-sealing layer coating liquid into the paper base material, but preferably contains a pigment and a binder, for example. Further, the sealing layer may contain a sizing agent, a water-resistant agent, a water repellent, a dye, a surfactant, etc., if necessary.
  • pigments include light calcium carbonate, heavy calcium carbonate, kaolin, calcined kaolin, engineered kaolin, clay, delaminated clay, talc, silica, colloidal silica, calcium sulfate, barium sulfate, titanium dioxide, zinc oxide, and sulfide.
  • Inorganic pigments such as zinc, zinc carbonate, satin white, aluminum silicate, calcium silicate, magnesium silicate, aluminum hydroxide, alumina, magnesium carbonate, magnesium hydroxide, kaolinite, antigorite, smectite, vermiculite, mica, acrylic or Methacrylic resin, vinyl chloride resin, vinyl acetate resin, polyester resin, styrene-acrylic resin, styrene-butadiene resin, styrene-isoprene resin, polycarbonate resin, silicone resin, urea resin, melamine resin , organic pigments made of resins such as epoxy resins, phenol resins, and diallyl phthalate resins. As the pigment, one or a mixture of two or more of these can be used.
  • any binder commonly used in the coated paper field can be used as appropriate.
  • fully saponified polyvinyl alcohol partially saponified polyvinyl alcohol, acetoacetylated polyvinyl alcohol, carboxy-modified polyvinyl alcohol, amide-modified polyvinyl alcohol, sulfonic acid-modified polyvinyl alcohol, butyral-modified polyvinyl alcohol, olefin-modified polyvinyl alcohol, nitrile-modified polyvinyl alcohol , pyrrolidone-modified polyvinyl alcohol, silicone-modified polyvinyl alcohol, other modified polyvinyl alcohols, polyvinyl alcohols such as ethylene-vinyl alcohol copolymers, (meth)acrylic acid, and monomer components copolymerizable with (meth)acrylic acid.
  • Acrylic resins (excluding olefins), ethylene-acrylic resins, cellulose derivatives such as hydroxymethyl cellulose, hydroxyethyl cellulose, methyl cellulose, ethyl cellulose, carboxymethyl cellulose, and acetyl cellulose, starches such as oxidized starch, etherified starch, and esterified starch , poly(3-hydroxybutyrate-co-3-hydroxyhexanoate), styrene-maleic anhydride copolymer, styrene-butadiene copolymer, casein, gum arabic, polyvinyl chloride, polyvinyl acetate, polyacrylamide , polyacrylic acid ester, polyvinyl butyral, polystyrose and copolymers thereof, polyamide resin, silicone resin, petroleum resin, terpene resin, ketone resin, coumaron resin, and the like.
  • cellulose derivatives such as hydroxymethyl cellulose, hydroxyethyl cellulose,
  • the binder one type or a mixture of two or more of these can be used.
  • biodegradable binders such as polyvinyl alcohols, cellulose derivatives, starches, and PHBH in the sealing layer, the biodegradability of the heat seal paper as a whole can be further improved. preferable.
  • the binder is one or a mixture of two or more selected from ethylene vinyl alcohol copolymer, ethylene-acrylic resin, and styrene-butadiene copolymer. It is preferable to do so.
  • the amount of pigment in the sealing layer is preferably 1 part by weight or more and 1000 parts by weight or less, more preferably 10 parts by weight or more and 500 parts by weight or less, based on 100 parts by weight of the binder in terms of dry weight. It is.
  • the heat-sealing coating layer (hereinafter also referred to as heat-sealing layer) is a layer having heat-sealing properties formed by coating. Note that whether or not it is a coating layer can be determined by observing its cross section with an electron microscope or the like.
  • the heat-sealable coating layer of the present invention is a semi-formed film. Since PHBH is water-dispersible, when a coating liquid in which PHBH is dispersed is applied and dried at a low temperature, particulate PHBH adheres to the surface of the coated surface, and voids exist between the particles.
  • the semi-formed film of the present invention refers to a bonded film in which a part of PHBH is melted, and specifically, the semi-formed film that exists between PHBH particles in a heat seal layer surface image of 8000 ⁇ m 2 or more observed with an electron microscope etc. It means a coating layer in which the area ratio of voids (hereinafter also referred to as porosity) is 0.1% or more and 10% or less.
  • the heat-sealable coating layer which is a semi-formed film, has excellent heat-sealability.
  • the porosity is preferably 8% or less, more preferably 6% or less, even more preferably 5% or less, even more preferably 4% or less. Moreover, it is preferably 0.5% or more, and more preferably 1% or more.
  • PHBH is a copolymer of 3-hydroxybutyrate (hereinafter also referred to as 3HB) and 3-hydroxyhexanoate (hereinafter also referred to as 3HH), and is a biomolecule known to be produced by microorganisms. It is a degradable resin.
  • PHBH derived from microorganisms or petroleum resources may be used, but it is preferable to use one derived from microorganisms from the viewpoint of reducing environmental burden.
  • the microorganism that produces PHBH is not particularly limited as long as it is a microorganism that accumulates PHBH in its cells, but A. lipolytica, A. eutrophus, A.
  • Examples include bacteria of the genus Alcaligenes such as P. latus, Pseudomonas, Bacillus, Azotobacter, Nocardia, and Aeromonas.
  • strains such as Aeromonas caviae and Alcaligenes eutrophus AC32 (accession number FERM BP-6038, deposited August 7, 1997) into which genes for the PHA synthase group have been introduced are particularly preferred.
  • Patent Organism Depositary Center National Institute of Advanced Industrial Science and Technology, Address: Chuo 6, Higashi 1-1-1, Tsukuba, Ibaraki Prefecture, Japan) (J. Bacteriol., 179, pp. 4821-4830 (1997)), etc. is preferred.
  • a method for obtaining PHBH from Aeromonas caviae which is a microorganism belonging to the genus Aeromonas, is disclosed in, for example, Japanese Patent Laid-Open No. 05-093049. Note that these microorganisms are used by culturing them under appropriate conditions to accumulate PHBH within their cells.
  • the carbon source and culture conditions used for culture can be obtained according to the methods described in JP-A-05-093049, JP-A-2001-340078, etc., but are not limited thereto.
  • the composition ratio of PHBH can be measured by NMR analysis of a powder obtained by centrifuging and drying an aqueous dispersion.
  • Microbially produced PHBH is a random copolymer.
  • there are methods such as selection of bacterial cells, selection of a carbon source as a raw material, blending with PHBH of a different molar ratio, and blending with a 3HB homopolymer.
  • the weight average molecular weight of PHBH is preferably 50,000 to 550,000, more preferably 100,000 to 500,000, and even more preferably 150,000 to 450,000.
  • the coating liquid containing PHBH has excellent coating properties.
  • the weight average molecular weight of PHBH was determined by gel permeation chromatography (GPC, Showa Denko Co., Ltd. "Shodex GPC-101", etc.) using a polystyrene gel column (Showa Denko Co., Ltd. "Shodex K-804" etc.). It can be determined as the molecular weight when converted to polystyrene using chloroform as the mobile phase. Note that, as the sample for measurement, a powder obtained by centrifuging an aqueous dispersion containing PHBH and then drying it is used.
  • the average particle size of PHBH in the coating liquid of the present invention is preferably 0.1 to 50 ⁇ m, more preferably 0.5 to 10 ⁇ m.
  • PHBH with an average particle size of less than 0.1 ⁇ m is difficult to achieve by microbial production, and even when obtained by chemical synthesis, an operation of micronization is required. If the average particle size exceeds 50 ⁇ m, uneven coating may occur on the surface when a coating solution containing PHBH is applied.
  • the average particle size of PHBH is determined by adjusting the aqueous suspension of PHBH to a predetermined concentration using a general-purpose particle size meter such as Microtrac particle size meter (Nikkiso Co., Ltd., FRA), and calculating the accumulated amount of 50% of all particles in a normal distribution.
  • a general-purpose particle size meter such as Microtrac particle size meter (Nikkiso Co., Ltd., FRA)
  • the particle size corresponding to In the present invention two or more PHBHs having different composition ratios, weight average molecular weights, etc. can be used as a mixture.
  • the adhesive bonds the PHBH in the heat seal layer to the paper base material and/or the PHBH in the heat seal layer to each other.
  • the heat-sealing paper of the present invention has a heat-sealing layer containing an adhesive, which allows PHBH to adhere closely to the paper base material, and also provides a uniform coating with suppressed coating defects such as cracks and pinholes. A heat-sealing layer can be obtained.
  • the adhesive can be used without particular limitation as long as it can be dissolved or dispersed in water and can adhere these materials.
  • fully saponified polyvinyl alcohol partially saponified polyvinyl alcohol, acetoacetylated polyvinyl alcohol, carboxy-modified polyvinyl alcohol, amide-modified polyvinyl alcohol, sulfonic acid-modified polyvinyl alcohol, butyral-modified polyvinyl alcohol, olefin-modified polyvinyl alcohol, nitrile-modified polyvinyl alcohol , pyrrolidone-modified polyvinyl alcohol, silicone-modified polyvinyl alcohol, other modified polyvinyl alcohols, polyvinyl alcohols such as ethylene vinyl alcohol copolymers, starches such as oxidized starch, etherified starch, esterified starch, hydroxymethyl cellulose, hydroxyethyl cellulose, Cellulose derivatives such as methylcellulose, ethylcellulose, carboxymethylcellulose, acetylcellulose, nanocellulose, partially saponified ethylene-vinyl acetate copolymer, s
  • polyvinyl alcohols starches, cellulose derivatives, partially saponified ethylene-vinyl acetate copolymer, styrene-butadiene copolymer latex, conjugated diene polymer latex of methyl methacrylate-butadiene copolymer, acrylic It preferably contains at least one type selected from the group consisting of polymer latexes, and more preferably it contains at least one type selected from this group.
  • the composition contains at least one kind selected from the group consisting of polyvinyl alcohols, starches, cellulose derivatives, partially saponified ethylene-vinyl acetate copolymers, and fully saponified polyvinyl alcohol It is more preferable that the composition contains at least one selected from the group consisting of , partially saponified polyvinyl alcohol, and partially saponified ethylene-vinyl acetate copolymer.
  • the adhesion between PHBH in the heat seal layer and the paper base material and/or between PHBH in the heat seal layer becomes even better. It is preferable for this reason, and it is more preferable to include partially saponified polyvinyl alcohol having a degree of saponification of 70 mol% or more and 95 mol% or less because the coating layer has excellent strength.
  • the degree of saponification of the partially saponified polyvinyl alcohol is preferably 75 mol% or more, more preferably 78 mol% or more, even more preferably 85 mol% or more, and preferably 93 mol% or less, more preferably 90 mol% or less. .
  • PHBH is water-dispersible, but fully saponified polyvinyl alcohol and partially saponified polyvinyl alcohol are water-soluble. Therefore, when fully saponified polyvinyl alcohol or partially saponified polyvinyl alcohol is used as an adhesive, as the degree of polymerization increases, the viscosity of the coating liquid increases, and handling and coating properties may deteriorate. Therefore, the degree of polymerization of fully saponified polyvinyl alcohol and partially saponified polyvinyl alcohol is preferably 2,000 or less, more preferably 1,500 or less, and even more preferably 1,000 or less.
  • the heat seal layer preferably contains 10 parts by weight or more and 50 parts by weight or less of an adhesive based on 100 parts by weight of PHBH (poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)). By containing PHBH and adhesive within this range, it becomes easy to form a coating layer that adheres to the paper base material.
  • the heat seal layer preferably contains 15 parts by weight or more of the adhesive, and preferably 40 parts by weight or less, based on 100 parts by weight of PHBH.
  • the coating layer may contain a dispersant, a viscosity modifier, a water retention agent, an antifoaming agent, a water resistance agent, a fluorescent dye, a coloring dye, a coloring pigment, and a surfactant as necessary. , pH adjusters, cationic resins, anionic resins, ultraviolet absorbers, metal salts, and other various auxiliaries that are blended into coating liquids in the papermaking field.
  • the heat-sealing layer can exhibit performance derived from PHBH in addition to heat-sealing properties, and can be used, for example, as a water-resistant layer, an oil-resistant layer, etc.
  • the water-resistant layer is a layer with a water absorbency (Cobb value) of 20 g/m 2 measured at a contact time of 120 seconds in accordance with "Paper and Board - Water Absorption Test Method - Cobb Method" specified in JIS P 8140: 1998. The following layers are included. This water absorption is preferably 10 g/m 2 or less, more preferably 5 g/m 2 or less.
  • the oil-resistant layer is defined by J. TAPPI No.
  • the layer has a minimum kit number of 10 or more measured at any five points on the layer surface in accordance with "Paper and paperboard - Oil repellency test method - Kit method" specified in 41:2000.
  • the lowest value of this kit number is preferably 11 or more, and more preferably 12.
  • the heat seal paper of the present invention can be produced by applying a heat seal layer coating liquid to a paper base material and drying the coating liquid.
  • the heat seal layer can be provided on only one side or both sides of the paper base material.
  • the sealing layer is provided between the paper base material and the heat-sealable coating layer before or at the same time as applying the coating liquid for the heat-sealing layer to the paper base material. Apply the coating liquid for the stop layer.
  • the coating method for the heat-sealable coating layer is not particularly limited, and coating can be performed using a known coating device and coating system.
  • the coating device include a blade coater, a bar coater, an air knife coater, a curtain coater, a spray coater, a roll coater, a reverse roll coater, a size press coater, a gate roll coater, and the like.
  • the coating system an aqueous coating using a solvent such as water is used so as to form a coating liquid in which PHBH is dispersed.
  • the viscosity, solid content concentration, etc. of the coating liquid for the heat seal layer can be adjusted as appropriate depending on the coating device, coating system, etc. used.
  • a conventional method such as a steam heater, a gas heater, an infrared heater, an electric heater, a hot air heater, a microwave, a cylinder dryer, etc. can be used.
  • the drying temperature is adjusted so that the heat-sealable coating layer obtained after drying becomes a semi-formed film, and specifically, it is preferably 105°C or higher and 150°C or lower.
  • the drying temperature exceeds 150° C., particulate PHBH is dissolved and a uniform coating layer (film formation) with a porosity of less than 0.1% is likely to be formed.
  • the drying temperature is less than 105° C., PHBH is difficult to dissolve, so a film is likely to be unformed, and the adhesion between the heat seal layer and the paper base material may be reduced.
  • the drying temperature is preferably 140°C or lower, more preferably 135°C or lower, and even more preferably 130°C or lower.
  • the coating amount (dry weight) of the sealing layer is preferably 3.0 g/m 2 or more and 15.0 g/m 2 or less. If the coating amount is less than 3.0 g/m 2 , the sealing effect may be insufficient. On the other hand, if the amount is more than 15.0 g/m 2 , the drying load during coating becomes large, which is not preferable from both operational and cost standpoints.
  • the sealing layer may be one layer or two or more layers. When there are two or more filler layers, it is preferable that the total coated amount of all filler layers is within the range described above in terms of dry weight.
  • the coating amount (dry weight) of the heat seal layer is not particularly limited as long as its performance can be exhibited, but it is preferably 1.0 g/m 2 or more and 50.0 g/m 2 or less per side, for example. If the coating amount is less than 1.0 g/m 2 per side, sufficient heat sealing properties may not be exhibited. Furthermore, even if the coating amount exceeds 50.0 g/m 2 per side, hardly any further improvement in properties can be expected, leading to an increase in cost.
  • the coating amount (dry weight) of the heat seal layer is more preferably 3.0 g/m 2 or more per side, even more preferably 5.0 g/m 2 or more, even more preferably 7.0 g/m 2 or more, and , 40.0 g/m 2 or less is more preferable, 30.0 g/m 2 or less is even more preferable, and even more preferably 20.0 g/m 2 or less.
  • the coating amount (dry weight) of the heat seal layer is more preferably 18.0 g/m 2 or less, and even more preferably 15.0 g/m 2 or less. Preferably, 13.0 g/m 2 or less is even more preferable.
  • the heat seal layer may be one layer or two or more layers may be laminated. When there are two or more heat-sealing layers, it is preferable that the total coating amount of all the heat-sealing layers is within the above-mentioned range in terms of dry weight.
  • the heat-sealing paper of the present invention is easy to shape, maintain shape, and ensure sealing properties, so it can be suitably used as paper bags, paper containers, paper boxes, paper cups, (soft) packaging materials, lid materials, etc. .
  • the heat-sealing paper of the present invention in which the heat-sealing layer is also a water-resistant layer, is suitable for wrapping paper, paper bags, paper containers, paper boxes, paper cups, (soft) packaging materials, paper plates, paper trays, posters used outdoors, etc. It can be used for.
  • the heat-sealing paper of the present invention in which the heat-sealing layer is also an oil-resistant layer, can be used as (soft) packaging materials for foods containing a lot of oil such as hamburgers, hot dogs, french fries, fried chicken, and potato chips, wrapping paper, and tempura. It can be suitably used as paper for frying, paper plates, paper trays, paper cups, etc.
  • Example 1 (Preparation of coating liquid for heat seal layer) A PHBH aqueous dispersion having a PHBH solid content concentration of 50% by weight was obtained by the method described in Patent Document 1. Next, this PHBH aqueous dispersion was hydrolyzed at 60° C. to adjust the molecular weight, thereby obtaining a PHBH aqueous dispersion having a weight average molecular weight of 230,000. Next, the PHBH aqueous dispersion and PVA (manufactured by Kuraray Co., Ltd.: 5-88, degree of saponification 88 mol%, degree of polymerization 500) were mixed so that the solid content weight ratio was 25 parts by weight of PVA to 100 parts by weight of PHBH. Then, water was further added and stirred to prepare a coating liquid for a coating layer having a solid content concentration of 38% by weight.
  • PVA manufactured by Kuraray Co., Ltd.: 5-88, degree of saponification 88 mol%, degree of polymer
  • Example 2 Heat seal paper was obtained in the same manner as in Example 1 except that the drying temperature was 110°C.
  • Example 3 Heat seal paper was obtained in the same manner as in Example 1 except that the drying temperature was 105°C.
  • Comparative Example 1 Heat seal paper was obtained in the same manner as in Example 1 except that the drying temperature was 160°C.
  • ⁇ Heat seal suitability evaluation> Two square test pieces with a side of 100 mm were cut out from the obtained coated paper, and the coating layers were brought into contact with each other, and the pressure was applied at a temperature of 130°C, a pressure of 2 kgf/cm 2 , and a time of 0.5 seconds. It was heat sealed. When the heat-sealed test piece was peeled off by hand, the peeled portion was visually observed, and heat-sealing suitability was evaluated based on the following criteria. If the evaluation is ⁇ , there is no problem in practical use. [Evaluation criteria] ⁇ : Peeling within the paper base material (paper base material is destroyed). ⁇ : Most of the sample peels off within the paper base material (the paper base material is destroyed). ⁇ : Peeling occurs between coating layers.
  • ⁇ Heat seal layer adhesion evaluation> A 5 ⁇ 6 cm test piece is cut out from the obtained coated paper, and the coated surface is brought into contact with water and applied to vinyl tape (NITTO TAPE). [Evaluation criteria] ⁇ : The heat seal layer is not transferred to the tape. ⁇ : The heat seal layer is transferred to the tape.

Abstract

The present invention addresses the problem of providing a heat seal paper that contains PHBH and has excellent heat seal strength. The solution is to provide a heat seal paper comprising a heat seal coating layer containing poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBH) and an adhesive that are disposed on at least one surface of a paper substrate, where the heat-seal coating layer is a semi-permeating film.

Description

ヒートシール紙heat seal paper
 本発明は、ヒートシール紙に関する。 The present invention relates to heat seal paper.
 近年、プラスチックごみによる環境破壊を防ぐための動きが高まっており、プラスチック製使い捨て製品を、環境への負荷の小さな材料で代替することが求められている。プラスチックの代替材料としては、生分解性プラスチック、木材、紙等が挙げられる。
 紙に樹脂を塗工した塗工紙は、塗工された樹脂に応じて様々な機能を発揮することができる。しかし、塗工される樹脂が、化石資源由来や非生分解性であると、紙を用いたことによる環境負荷低減効果を損ねてしまう。そのため、紙基材に、生分解性プラスチックの水性分散液を塗工した塗工紙が求められている。
In recent years, there has been a growing movement to prevent environmental destruction caused by plastic waste, and there is a need to replace disposable plastic products with materials that have a smaller impact on the environment. Examples of alternative materials to plastic include biodegradable plastic, wood, and paper.
Coated paper, which is paper coated with resin, can exhibit various functions depending on the resin coated. However, if the resin to be coated is derived from fossil resources or is non-biodegradable, the environmental impact reduction effect achieved by using paper will be diminished. Therefore, there is a need for coated paper in which a paper base material is coated with an aqueous dispersion of biodegradable plastic.
 生分解性プラスチックとして、ポリ乳酸やポリカプロラクトン等の脂肪族ポリエステルが知られている。しかし、脂肪族ポリエステルは、温度が低いと生分解に時間がかかり、海洋などの自然環境での分解速度が遅いという問題がある。
 一方、ポリ(3-ヒドロキシブチレート)系樹脂は、好気性、嫌気性下での分解性に優れた、微生物産生の熱可塑性プラスチックであり、海洋中などの水中でも微生物により短期間で分解されるという特筆すべき性能を有している。特許文献1には、3-ヒドロキシブチレートと3-ヒドロキシヘキサノエートとの共重合体であるPHBH(ポリ(3-ヒドロキシブチレート-co-3-ヒドロキシヘキサノエート))を含む生分解性ポリエステル水性分散液が、成膜性に優れ、かつ、塗料、接着剤、繊維加工、シート・フィルム加工、紙加工等に適用する際、柔軟で伸びがよく、折り曲げに対して強い樹脂塗膜を与えることが記載されている。
Aliphatic polyesters such as polylactic acid and polycaprolactone are known as biodegradable plastics. However, aliphatic polyesters have a problem in that they take time to biodegrade at low temperatures and have a slow decomposition rate in natural environments such as the ocean.
On the other hand, poly(3-hydroxybutyrate) resin is a thermoplastic plastic produced by microorganisms that has excellent decomposition properties under aerobic and anaerobic conditions. It has the remarkable performance of Patent Document 1 describes a biodegradable product containing PHBH (poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)), which is a copolymer of 3-hydroxybutyrate and 3-hydroxyhexanoate. Polyester aqueous dispersion has excellent film-forming properties, and when applied to paints, adhesives, fiber processing, sheet/film processing, paper processing, etc., it produces resin coatings that are flexible, stretchable, and resistant to bending. It is stated that it is given.
国際公開第2004/041936号International Publication No. 2004/041936
 本発明は、PHBHを含有し、ヒートシール強度に優れたヒートシール紙を提供することを目的とする。 An object of the present invention is to provide a heat-sealing paper containing PHBH and having excellent heat-sealing strength.
 本発明の課題を解決するための手段は、以下のとおりである。
1.紙基材の少なくとも一方の面上に、PHBH(ポリ(3-ヒドロキシブチレート-co-3-ヒドロキシヘキサノエート))と接着剤とを含有するヒートシール性塗工層を有し、
 前記ヒートシール性塗工層が、半造膜であることを特徴とするヒートシール紙。
2.前記ヒートシール性塗工層が、PHBH(ポリ(3-ヒドロキシブチレート-co-3-ヒドロキシヘキサノエート))100重量部に対し、接着剤を10重量部以上50重量部以下含有することを特徴とする1.に記載のヒートシール紙。
3.前記ヒートシール性塗工層の塗工量(乾燥重量)が、片面あたり1.0g/m以上50.0g/m以下であることを特徴とする1.または2.に記載のヒートシール紙。
4.前記紙基材のJIS P 8124に準じて測定した坪量が、20g/m以上600g/m以下であることを特徴とする1.~3.のいずれかに記載のヒートシール紙。
Means for solving the problems of the present invention are as follows.
1. A heat-sealable coating layer containing PHBH (poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)) and an adhesive is provided on at least one surface of the paper base material,
A heat-sealing paper characterized in that the heat-sealing coating layer is a semi-formed film.
2. The heat-sealable coating layer contains 10 parts by weight or more and 50 parts by weight or less of an adhesive based on 100 parts by weight of PHBH (poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)). Features 1. Heat seal paper as described in .
3. 1. A coating amount (dry weight) of the heat-sealable coating layer is 1.0 g/m 2 or more and 50.0 g/m 2 or less per side. or 2. Heat seal paper as described in .
4. 1. The basis weight of the paper base material measured according to JIS P 8124 is 20 g/m 2 or more and 600 g/m 2 or less. ~3. Heat seal paper described in any of the above.
 本発明のヒートシール紙は、ヒートシール強度に優れている。本発明のヒートシール紙は、全体として生分解性とすることができるため、仮に環境中に流出しても、迅速に分解される。 The heat seal paper of the present invention has excellent heat seal strength. Since the heat-sealable paper of the present invention can be biodegradable as a whole, even if it is released into the environment, it will be rapidly decomposed.
実施例1、比較例1で得たヒートシール紙のヒートシール性塗工層表面の電子顕微鏡画像。Electron microscope image of the surface of the heat-sealable coating layer of the heat-sealable paper obtained in Example 1 and Comparative Example 1.
 本発明のヒートシール紙は、紙基材の少なくとも一方の面上に、PHBH(ポリ(3-ヒドロキシブチレート-co-3-ヒドロキシヘキサノエート))と接着剤とを含有するヒートシール性塗工層を有し、
 このヒートシール性塗工層が、半造膜であることを特徴とする。
 なお、本明細書において「A~B」(A、Bは数値)との記載は、A、Bを含む数値範囲、すなわち「A以上B以下」を意味する。
The heat-sealable paper of the present invention has a heat-sealable coating containing PHBH (poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)) and an adhesive on at least one surface of a paper base material. It has a construction layer,
This heat-sealable coating layer is characterized by being a semi-formed film.
In this specification, the expression "A to B" (A and B are numerical values) means a numerical range including A and B, that is, "A to B".
(紙基材)
 紙基材は、主としてパルプからなるシート(以下、「基紙」ともいう。)であり、更に填料、各種助剤等を含む紙料を抄紙して得られる。
 パルプとしては、広葉樹漂白クラフトパルプ(LBKP)、針葉樹漂白クラフトパルプ(NBKP)、広葉樹未漂白クラフトパルプ(LUKP)、針葉樹未漂白クラフトパルプ(NUKP)、サルファイトパルプなどの化学パルプ、ストーングラインドパルプ、サーモメカニカルパルプなどの機械パルプ、脱墨パルプ、古紙パルプなどの木材繊維、ケナフ、竹、麻などから得られた非木材繊維などを用いることができ、適宜配合して用いることが可能である。これらの中でも、紙基材中への異物混入が発生し難いこと、古紙原料としてリサイクル使用する際に経時変色が発生し難いこと、高い白色度を有するため印刷時の面感が良好となり、特に包装材料として使用した場合の使用価値が高くなることなどの理由から、木材繊維の化学パルプ、機械パルプを用いることが好ましく、木材繊維の化学パルプを用いることがより好ましい。具体的には、全パルプに対するLBKP、NBKP等の化学パルプの配合量が80%以上であることが好ましく、化学パルプの配合量が100%であることが特に好ましい。
(Paper base material)
The paper base material is a sheet mainly made of pulp (hereinafter also referred to as "base paper"), and is obtained by paper-making a paper stock that further contains fillers, various auxiliary agents, and the like.
Pulps include chemical pulps such as hardwood bleached kraft pulp (LBKP), softwood bleached kraft pulp (NBKP), hardwood unbleached kraft pulp (LUKP), softwood unbleached kraft pulp (NUKP), sulfite pulp, stone grind pulp, Mechanical pulp such as thermomechanical pulp, wood fibers such as deinked pulp and waste paper pulp, and non-wood fibers obtained from kenaf, bamboo, hemp, etc. can be used, and can be appropriately blended and used. Among these, it is difficult for foreign matter to enter the paper base material, it is difficult to discolor over time when recycled as a waste paper raw material, and it has a high degree of whiteness, so it has a good surface feel when printing. For reasons such as increased utility value when used as a packaging material, it is preferable to use chemical pulp or mechanical pulp made of wood fibers, and it is more preferable to use chemical pulp made of wood fibers. Specifically, it is preferable that the amount of chemical pulp such as LBKP and NBKP is 80% or more based on the total pulp, and it is particularly preferable that the amount of chemical pulp is 100%.
 填料としては、タルク、カオリン、焼成カオリン、クレー、重質炭酸カルシウム、軽質炭酸カルシウム、ホワイトカーボン、ゼオライト、炭酸マグネシウム、炭酸バリウム、二酸化チタン、酸化亜鉛、酸化珪素、非晶質シリカ、水酸化アルミニウム、水酸化カルシウム、水酸化マグネシウム、水酸化亜鉛、硫酸バリウム、硫酸カルシウムなどの無機填料、尿素-ホルマリン樹脂、ポリスチレン樹脂、フェノール系樹脂、微小中空粒子等の有機填料等の公知の填料を使用することができる。なお、填料は、必須材料ではなく、使用しなくてもよい。 Fillers include talc, kaolin, calcined kaolin, clay, heavy calcium carbonate, light calcium carbonate, white carbon, zeolite, magnesium carbonate, barium carbonate, titanium dioxide, zinc oxide, silicon oxide, amorphous silica, aluminum hydroxide. Known fillers such as inorganic fillers such as calcium hydroxide, magnesium hydroxide, zinc hydroxide, barium sulfate, and calcium sulfate, and organic fillers such as urea-formalin resin, polystyrene resin, phenolic resin, and micro hollow particles are used. be able to. Note that the filler is not an essential material and may not be used.
 各種助剤としては、ロジン、アルキルケテンダイマー(AKD)、アルケニルコハク酸無水物(ASA)などのサイズ剤、ポリアクリルアミド系高分子、ポリビニルアルコール系高分子、カチオン化澱粉、各種変性澱粉、尿素・ホルマリン樹脂、メラミン・ホルマリン樹脂などの乾燥紙力増強剤、湿潤紙力増強剤、歩留剤、濾水性向上剤、凝結剤、硫酸バンド、嵩高剤、染料、蛍光増白剤、pH調整剤、消泡剤、紫外線防止剤、退色防止剤、ピッチコントロール剤、スライムコントロール剤等が例示可能であり、必要に応じて適宜選択して使用可能である。 Various auxiliary agents include rosin, alkyl ketene dimer (AKD), sizing agents such as alkenyl succinic anhydride (ASA), polyacrylamide polymers, polyvinyl alcohol polymers, cationized starches, various modified starches, urea, etc. Formalin resin, dry paper strength enhancer such as melamine/formalin resin, wet paper strength enhancer, retention agent, freeness improver, coagulant, sulfuric acid, bulking agent, dye, optical brightener, pH adjuster, Examples include antifoaming agents, ultraviolet inhibitors, antifading agents, pitch control agents, slime control agents, etc., and can be appropriately selected and used as required.
 紙基材は、その表面が各種薬剤で処理されていてもよい。薬剤としては、酸化澱粉、ヒドロキシエチルエーテル化澱粉、酵素変性澱粉、ポリアクリルアミド、ポリビニルアルコール、表面サイズ剤、耐水化剤、保水剤、増粘剤、滑剤などを例示することができ、これらを単独あるいは2種類以上を混合して用いることができる。さらに、これらの各種薬剤と顔料を併用してもよい。顔料としてはカオリン、クレー、エンジニアードカオリン、デラミネーテッドクレー、重質炭酸カルシウム、軽質炭酸カルシウム、マイカ、タルク、二酸化チタン、硫酸バリウム、硫酸カルシウム、酸化亜鉛、珪酸、珪酸塩、コロイダルシリカ、サチンホワイトなどの無機顔料および密実型、中空型、またはコアーシェル型などの有機顔料などを単独または2種類以上混合して使用することができる。 The surface of the paper base material may be treated with various chemicals. Examples of the drug include oxidized starch, hydroxyethyl etherified starch, enzyme-modified starch, polyacrylamide, polyvinyl alcohol, surface sizing agents, water resistance agents, water retention agents, thickeners, lubricants, etc. Alternatively, two or more types can be used in combination. Furthermore, these various drugs and pigments may be used in combination. Pigments include kaolin, clay, engineered kaolin, delaminated clay, heavy calcium carbonate, light calcium carbonate, mica, talc, titanium dioxide, barium sulfate, calcium sulfate, zinc oxide, silicic acid, silicate, colloidal silica, and satin. Inorganic pigments such as white and organic pigments such as solid type, hollow type, or core shell type can be used alone or in combination of two or more types.
 紙基材の坪量は、所望される各種品質やその用途等により適宜選択可能であるが、通常は20g/m以上600g/m以下が好ましく、25g/m以上600g/m以下がより好ましい。
 例えば、包装紙、紙袋、蓋材、敷き紙等の包装材、屋外で使用されるポスター等に使用する場合、紙基材の坪量は、30g/m以上150g/m以下が好ましい。軟包装材として使用する場合、紙基材の坪量は、20g/m以上100g/m以下が好ましく、35g/m以上80g/m以下がより好ましい。なお、軟包装材とは、包装材の中でも、特に20g/mから100g/m程度の薄手の紙を用いた、柔軟性に富んだ包装材である。また、紙コップ、紙容器、紙箱、紙皿、紙トレー等に使用する場合、紙基材の坪量は、150g/m以上300g/m以下が好ましい。
 また、紙基材の密度は、所望される各種品質や取り扱い性等により適宜選択可能であるが、通常は0.5g/cm以上1.0g/cm以下のものが好ましい。
The basis weight of the paper base material can be selected as appropriate depending on the desired quality and its use, but it is usually preferably 20 g/m 2 or more and 600 g/m 2 or less, and 25 g/m 2 or more and 600 g/m 2 or less. is more preferable.
For example, when used for packaging materials such as wrapping paper, paper bags, lids, and liners, posters used outdoors, etc., the basis weight of the paper base material is preferably 30 g/m 2 or more and 150 g/m 2 or less. When used as a soft packaging material, the basis weight of the paper base material is preferably 20 g/m 2 or more and 100 g/m 2 or less, more preferably 35 g/m 2 or more and 80 g/m 2 or less. Note that the soft packaging material is a highly flexible packaging material that uses thin paper of about 20 g/m 2 to 100 g/m 2 among packaging materials. Further, when used for paper cups, paper containers, paper boxes, paper plates, paper trays, etc., the basis weight of the paper base material is preferably 150 g/m 2 or more and 300 g/m 2 or less.
Further, the density of the paper base material can be appropriately selected depending on the desired various qualities, ease of handling, etc., but it is usually preferably 0.5 g/cm 3 or more and 1.0 g/cm 3 or less.
 紙基材の製造(抄紙)方法は特に限定されるものではなく、長網抄紙機、円網抄紙機、短網抄紙機、ギャップフォーマー型、ハイブリッドフォーマー型(オントップフォーマー型)等のツインワイヤー抄紙機等、公知の製造(抄紙)方法、抄紙機が選択可能である。また、抄紙時のpHは酸性領域(酸性抄紙)、疑似中性領域(疑似中性抄紙)、中性領域(中性抄紙)、アルカリ性領域(アルカリ性抄紙)のいずれでもよく、酸性領域で抄紙した後、紙層の表面にアルカリ性薬剤を塗工してもよい。また、紙基材は1層であってもよく、2層以上の多層で構成されていてもよい。
 また、紙基材の表面を薬剤で処理する場合、表面処理の方法は特に限定されるものでなく、ロッドメタリングサイズプレス、ポンド式サイズプレス、ゲートロールコーター、スプレーコーター、ブレードコーター、カーテンコーターなど公知の塗工装置を用いることができる。
The manufacturing method (paper making) of the paper base material is not particularly limited, and may include a fourdrinier paper machine, cylinder paper machine, short wire paper machine, gap former type, hybrid former type (on-top former type), etc. Known manufacturing (paper making) methods and paper machines can be selected, such as a twin wire paper machine. In addition, the pH during papermaking may be any of the acidic region (acidic papermaking), pseudo-neutral region (pseudo-neutral papermaking), neutral region (neutral papermaking), and alkaline region (alkaline papermaking). Afterwards, an alkaline chemical may be applied to the surface of the paper layer. Further, the paper base material may have one layer or may be composed of two or more layers.
In addition, when treating the surface of the paper base material with a chemical, the surface treatment method is not particularly limited, and can be performed using a rod metal ring size press, a pound type size press, a gate roll coater, a spray coater, a blade coater, or a curtain coater. A known coating device such as the like can be used.
(目止め層)
 本発明の塗工紙は、紙基材とヒートシール層の間に目止め層を有することができる。
 目止め層は、ヒートシール層用塗工液の紙基材への沈み込みを抑えることにより、ヒートシール層の性能低下を防ぐものである。目止め層は、ヒートシール層用塗工液の紙基材への沈み込みを抑えることができるものであれば特に制限されないが、例えば、顔料とバインダーとを含むことが好ましい。また、目止め層には、必要に応じてサイズ剤、耐水化剤、撥水剤、染料、界面活性剤等を含有させることができる。
(filling layer)
The coated paper of the present invention can have a sealing layer between the paper base material and the heat-sealing layer.
The sealing layer prevents the heat-sealing layer coating liquid from sinking into the paper base material, thereby preventing the performance of the heat-sealing layer from deteriorating. The sealing layer is not particularly limited as long as it can suppress sinking of the heat-sealing layer coating liquid into the paper base material, but preferably contains a pigment and a binder, for example. Further, the sealing layer may contain a sizing agent, a water-resistant agent, a water repellent, a dye, a surfactant, etc., if necessary.
 顔料としては、例えば軽質炭酸カルシウム、重質炭酸カルシウム、カオリン、焼成カオリン、エンジニアードカオリン、クレー、デラミネーテッドクレー、タルク、シリカ、コロイダルシリカ、硫酸カルシウム、硫酸バリウム、二酸化チタン、酸化亜鉛、硫化亜鉛、炭酸亜鉛、サチンホワイト、珪酸アルミニウム、珪酸カルシウム、珪酸マグネシウム、水酸化アルミニウム、アルミナ、炭酸マグネシウム、水酸化マグネシウム、カオリナイト、アンチゴライト、スメクタイト、バーミキュライト、マイカなどの無機顔料、アクリル系或いはメタクリル系樹脂、塩化ビニル系樹脂、酢酸ビニル系樹脂、ポリエステル系樹脂、スチレン-アクリル系樹脂、スチレン-ブタジエン系樹脂、スチレン-イソプレン系樹脂、ポリカーボネート系樹脂、シリコーン系樹脂、尿素樹脂、メラミン系樹脂、エポキシ系樹脂、フェノール系樹脂、ジアリルフタレート系樹脂等の樹脂からなる有機顔料などが挙げられる。顔料としては、これらの1種または2種以上を混合して用いることができる。 Examples of pigments include light calcium carbonate, heavy calcium carbonate, kaolin, calcined kaolin, engineered kaolin, clay, delaminated clay, talc, silica, colloidal silica, calcium sulfate, barium sulfate, titanium dioxide, zinc oxide, and sulfide. Inorganic pigments such as zinc, zinc carbonate, satin white, aluminum silicate, calcium silicate, magnesium silicate, aluminum hydroxide, alumina, magnesium carbonate, magnesium hydroxide, kaolinite, antigorite, smectite, vermiculite, mica, acrylic or Methacrylic resin, vinyl chloride resin, vinyl acetate resin, polyester resin, styrene-acrylic resin, styrene-butadiene resin, styrene-isoprene resin, polycarbonate resin, silicone resin, urea resin, melamine resin , organic pigments made of resins such as epoxy resins, phenol resins, and diallyl phthalate resins. As the pigment, one or a mixture of two or more of these can be used.
 バインダーとしては、塗工紙分野等で一般的に使用されている種類のものを適宜使用できる。例えば、完全ケン化ポリビニルアルコール、部分ケン化ポリビニルアルコール、アセトアセチル化ポリビニルアルコール、カルボキシ変性ポリビニルアルコール、アマイド変性ポリビニルアルコール、スルホン酸変性ポリビニルアルコール、ブチラール変性ポリビニルアルコール、オレフィン変性ポリビニルアルコール、ニトリル変性ポリビニルアルコール、ピロリドン変性ポリビニルアルコール、シリコーン変性ポリビニルアルコール、その他の変性ポリビニルアルコール、エチレンビニルアルコール共重合体などのポリビニルアルコール類、(メタ)アクリル酸及び、(メタ)アクリル酸と共重合可能な単量体成分(オレフィンを除く)からなるアクリル系樹脂、エチレン-アクリル系樹脂、ヒドロキシメチルセルロース、ヒドロキシエチルセルロース、メチルセルロース、エチルセルロース、カルボキシメチルセルロース、アセチルセルロースなどのセルロース誘導体、酸化澱粉、エーテル化澱粉、エステル化澱粉などの澱粉類、ポリ(3-ヒドロキシブチレート-co-3-ヒドロキシヘキサノエート)、スチレン-無水マレイン酸共重合体、スチレン-ブタジエン共重合体、カゼイン、アラビヤゴム、ポリ塩化ビニル、ポリ酢酸ビニル、ポリアクリルアミド、ポリアクリル酸エステル、ポリビニルブチラール、ポリスチロース及びそれらの共重合体、ポリアミド樹脂、シリコーン系樹脂、石油樹脂、テルペン樹脂、ケトン樹脂、クマロン樹脂等を挙げることができる。バインダーとしては、これらの1種または2種以上を混合して用いることができる。
 本発明では、目止め層にポリビニルアルコール類、セルロース誘導体、澱粉類、PHBH等の生分解性を有するバインダーを使用することにより、ヒートシール紙全体としての生分解性をより向上させることができるため好ましい。
As the binder, any binder commonly used in the coated paper field can be used as appropriate. For example, fully saponified polyvinyl alcohol, partially saponified polyvinyl alcohol, acetoacetylated polyvinyl alcohol, carboxy-modified polyvinyl alcohol, amide-modified polyvinyl alcohol, sulfonic acid-modified polyvinyl alcohol, butyral-modified polyvinyl alcohol, olefin-modified polyvinyl alcohol, nitrile-modified polyvinyl alcohol , pyrrolidone-modified polyvinyl alcohol, silicone-modified polyvinyl alcohol, other modified polyvinyl alcohols, polyvinyl alcohols such as ethylene-vinyl alcohol copolymers, (meth)acrylic acid, and monomer components copolymerizable with (meth)acrylic acid. Acrylic resins (excluding olefins), ethylene-acrylic resins, cellulose derivatives such as hydroxymethyl cellulose, hydroxyethyl cellulose, methyl cellulose, ethyl cellulose, carboxymethyl cellulose, and acetyl cellulose, starches such as oxidized starch, etherified starch, and esterified starch , poly(3-hydroxybutyrate-co-3-hydroxyhexanoate), styrene-maleic anhydride copolymer, styrene-butadiene copolymer, casein, gum arabic, polyvinyl chloride, polyvinyl acetate, polyacrylamide , polyacrylic acid ester, polyvinyl butyral, polystyrose and copolymers thereof, polyamide resin, silicone resin, petroleum resin, terpene resin, ketone resin, coumaron resin, and the like. As the binder, one type or a mixture of two or more of these can be used.
In the present invention, by using biodegradable binders such as polyvinyl alcohols, cellulose derivatives, starches, and PHBH in the sealing layer, the biodegradability of the heat seal paper as a whole can be further improved. preferable.
 水蒸気バリア性が高いバインダーを用いることにより、目止め層に水蒸気バリア性を付与することができる。目止め層に水蒸気バリア性を付与する場合、バインダーとしては、エチレンビニルアルコール共重合体、エチレン-アクリル系樹脂、スチレン-ブタジエン共重合体から選択される1種または2種以上を混合して使用することが好ましい。
 目止め層における顔料の配合量は、乾燥重量でバインダー100重量部に対して、1重量部以上1000重量部以下の範囲で使用されることが好ましく、より好ましくは10重量部以上500重量部以下である。
By using a binder with high water vapor barrier properties, water vapor barrier properties can be imparted to the sealing layer. When imparting water vapor barrier properties to the sealing layer, the binder is one or a mixture of two or more selected from ethylene vinyl alcohol copolymer, ethylene-acrylic resin, and styrene-butadiene copolymer. It is preferable to do so.
The amount of pigment in the sealing layer is preferably 1 part by weight or more and 1000 parts by weight or less, more preferably 10 parts by weight or more and 500 parts by weight or less, based on 100 parts by weight of the binder in terms of dry weight. It is.
(ヒートシール性塗工層)
 ヒートシール性塗工層(以下、ヒートシール層ともいう)は、塗工により形成されたヒートシール性を有する層である。なお、塗工層であるか否かは、その断面を電子顕微鏡等で観察することにより判定することができる。
 本発明のヒートシール性塗工層は、半造膜である。PHBHは水分散性であるため、PHBHが分散した塗工液を塗工して低温で乾燥させると、塗工面表面には粒子状のPHBHが付着し、粒子間には空隙が存在する。乾燥温度を高くすると、融けたPHBH粒子同士が結合して固まるため、空隙が埋まり、より均一な塗工膜が得られる。本発明の半造膜とは、PHBHの一部が融けた結合した膜を意味し、具体的には、電子顕微鏡等で観察した8000μm以上のヒートシール層表面画像におけるPHBH粒子間に存在する空隙の面積率(以下、空隙率ともいう)が0.1%以上10%以下である塗工層を意味する。半造膜であるヒートシール性塗工層は、ヒートシール性に優れている。この空隙率は、8%以下であることが好ましく、6%以下であることがより好ましく、5%以下であることがさらに好ましく、4%以下であることがさらに好ましい。また、0.5%以上であることが好ましく、1%以上であることがより好ましい。
(Heat-sealable coating layer)
The heat-sealing coating layer (hereinafter also referred to as heat-sealing layer) is a layer having heat-sealing properties formed by coating. Note that whether or not it is a coating layer can be determined by observing its cross section with an electron microscope or the like.
The heat-sealable coating layer of the present invention is a semi-formed film. Since PHBH is water-dispersible, when a coating liquid in which PHBH is dispersed is applied and dried at a low temperature, particulate PHBH adheres to the surface of the coated surface, and voids exist between the particles. When the drying temperature is increased, the melted PHBH particles bond together and harden, filling the voids and providing a more uniform coating film. The semi-formed film of the present invention refers to a bonded film in which a part of PHBH is melted, and specifically, the semi-formed film that exists between PHBH particles in a heat seal layer surface image of 8000 μm 2 or more observed with an electron microscope etc. It means a coating layer in which the area ratio of voids (hereinafter also referred to as porosity) is 0.1% or more and 10% or less. The heat-sealable coating layer, which is a semi-formed film, has excellent heat-sealability. The porosity is preferably 8% or less, more preferably 6% or less, even more preferably 5% or less, even more preferably 4% or less. Moreover, it is preferably 0.5% or more, and more preferably 1% or more.
<PHBH>
 PHBHは、3-ヒドロキシブチレート(以下、3HBともいう。)と3-ヒドロキシヘキサノエート(以下、3HHともいう。)との共重合体であり、微生物が産生することが知られている生分解性樹脂である。本発明において、PHBHは、微生物由来のものを用いてもよく、石油資源由来のものを用いてもよいが、微生物由来のものを用いることが環境負荷低減の点から好ましい。
<PHBH>
PHBH is a copolymer of 3-hydroxybutyrate (hereinafter also referred to as 3HB) and 3-hydroxyhexanoate (hereinafter also referred to as 3HH), and is a biomolecule known to be produced by microorganisms. It is a degradable resin. In the present invention, PHBH derived from microorganisms or petroleum resources may be used, but it is preferable to use one derived from microorganisms from the viewpoint of reducing environmental burden.
 PHBHを産生する微生物としては、細胞内にPHBHを蓄積する微生物であれば特に限定されないが、A.lipolytica、A.eutrophus、A.latusなどのアルカリゲネス属(Alcaligenes)、シュウドモナス属(Pseudomonas)、バチルス属(Bacillus)、アゾトバクター属(Azotobacter)、ノカルディア属(Nocardia)、アエロモナス属(Aeromonas)などの菌が挙げられる。なかでも、PHBHの生産性の点で、特にアエロモナス・キャビエなどの菌株、さらにはPHA合成酵素群の遺伝子を導入したアルカリゲネス・ユウトロファス AC32(受託番号FERM BP-6038、寄託日平成9年8月7日、独立行政法人産業技術総合研究所 特許生物寄託センター、あて名;日本国茨城県つくば市東1丁目1番地1 中央第6))(J.Bacteriol.,179,4821-4830頁(1997))などが好ましい。また、アエロモナス属の微生物であるアエロモナス・キャビエ(Aeromonas.caviae)からPHBHを得る方法は、たとえば、特開平05-093049号公報に開示されている。なお、これらの微生物は、適切な条件下で培養して、菌体内にPHBHを蓄積させて用いられる。
 培養に用いる炭素源、培養条件は、特開平05-093049号公報、特開2001-340078号公報等に記載の方法に従い得ることができるが、これらには限定されない。
The microorganism that produces PHBH is not particularly limited as long as it is a microorganism that accumulates PHBH in its cells, but A. lipolytica, A. eutrophus, A. Examples include bacteria of the genus Alcaligenes such as P. latus, Pseudomonas, Bacillus, Azotobacter, Nocardia, and Aeromonas. Among them, in terms of PHBH productivity, strains such as Aeromonas caviae and Alcaligenes eutrophus AC32 (accession number FERM BP-6038, deposited August 7, 1997) into which genes for the PHA synthase group have been introduced are particularly preferred. Patent Organism Depositary Center, National Institute of Advanced Industrial Science and Technology, Address: Chuo 6, Higashi 1-1-1, Tsukuba, Ibaraki Prefecture, Japan) (J. Bacteriol., 179, pp. 4821-4830 (1997)), etc. is preferred. Furthermore, a method for obtaining PHBH from Aeromonas caviae, which is a microorganism belonging to the genus Aeromonas, is disclosed in, for example, Japanese Patent Laid-Open No. 05-093049. Note that these microorganisms are used by culturing them under appropriate conditions to accumulate PHBH within their cells.
The carbon source and culture conditions used for culture can be obtained according to the methods described in JP-A-05-093049, JP-A-2001-340078, etc., but are not limited thereto.
 PHBHの組成比(モル%)は、3HB:3HH=97:3~75:25が好ましく、95:5~85:15がより好ましい。3HHの組成が3モル%未満ではPHBHの特性が3HBホモポリマーの特性に近くなり柔軟性が失われるとともに成膜加工温度が高くなりすぎて好ましくない傾向がある。3HHの組成が25モル%を超えると結晶化速度が遅くなりすぎ成膜加工に適さず、また、結晶化度が下がることで、樹脂が柔軟になり曲げ弾性率が低下する傾向がある。PHBHの組成比は、水性分散液を遠心分離したのち、乾燥させて得られたパウダーをNMR分析により測定することができる。
 微生物産生PHBHはランダム共重合体である。共重合体のモル比を調整するために、菌体の選択、原料となる炭素源の選択、異なるモル比のPHBHとのブレンド、3HBホモポリマーとのブレンドなどの方法がある。
The composition ratio (mol%) of PHBH is preferably 3HB:3HH=97:3 to 75:25, more preferably 95:5 to 85:15. When the composition of 3HH is less than 3 mol%, the properties of PHBH become close to those of 3HB homopolymer, resulting in a loss of flexibility and an undesirable tendency for the film-forming temperature to become too high. When the composition of 3HH exceeds 25 mol %, the crystallization rate becomes too slow, making it unsuitable for film forming processing, and the crystallinity decreases, which tends to make the resin soft and reduce its flexural modulus. The composition ratio of PHBH can be measured by NMR analysis of a powder obtained by centrifuging and drying an aqueous dispersion.
Microbially produced PHBH is a random copolymer. In order to adjust the molar ratio of the copolymer, there are methods such as selection of bacterial cells, selection of a carbon source as a raw material, blending with PHBH of a different molar ratio, and blending with a 3HB homopolymer.
 本発明の一実施形態において、PHBHの重量平均分子量は、5万~55万が好ましく、10万~50万がより好ましく、15万~45万がさらに好ましい。PHBHの重量平均分子量が上記範囲内であることにより、PHBHを含む塗工液の塗工性に優れている。なお、PHBHの重量平均分子量は、ゲル浸透クロマトグラフィー(GPC、昭和電工社製「Shodex GPC-101」等)によって、カラムにポリスチレンゲル(昭和電工社製「Shodex K-804」等)を用い、クロロホルムを移動相とし、ポリスチレン換算した場合の分子量として求めることができる。なお、測定用試料としては、PHBHを含む水性分散液を遠心分離した後、乾燥させて得られたパウダーを用いる。 In one embodiment of the present invention, the weight average molecular weight of PHBH is preferably 50,000 to 550,000, more preferably 100,000 to 500,000, and even more preferably 150,000 to 450,000. When the weight average molecular weight of PHBH is within the above range, the coating liquid containing PHBH has excellent coating properties. The weight average molecular weight of PHBH was determined by gel permeation chromatography (GPC, Showa Denko Co., Ltd. "Shodex GPC-101", etc.) using a polystyrene gel column (Showa Denko Co., Ltd. "Shodex K-804" etc.). It can be determined as the molecular weight when converted to polystyrene using chloroform as the mobile phase. Note that, as the sample for measurement, a powder obtained by centrifuging an aqueous dispersion containing PHBH and then drying it is used.
 本発明の塗工液中のPHBHの平均粒径は、0.1~50μmであることが好ましく、0.5~10μmであることがより好ましい。平均粒径が0.1μm未満のPHBHは微生物産生では達成困難であり、また、化学合成法で得る場合にも、微粒子化するという操作が必要となる。平均粒径が50μmを超えるとPHBHを含有する塗工液を塗布した場合に表面に塗布むらが起こる場合がある。なお、PHBHの平均粒径は、マイクロトラック粒度計(日機装製、FRA)など汎用の粒度計を用い、PHBHの水懸濁液を所定濃度に調整し、正規分布の全粒子の50%蓄積量に対応する粒径をいう。
 本発明において、PHBHとして、組成比、重量平均分子量等が異なる2種以上を混合して用いることができる。
The average particle size of PHBH in the coating liquid of the present invention is preferably 0.1 to 50 μm, more preferably 0.5 to 10 μm. PHBH with an average particle size of less than 0.1 μm is difficult to achieve by microbial production, and even when obtained by chemical synthesis, an operation of micronization is required. If the average particle size exceeds 50 μm, uneven coating may occur on the surface when a coating solution containing PHBH is applied. The average particle size of PHBH is determined by adjusting the aqueous suspension of PHBH to a predetermined concentration using a general-purpose particle size meter such as Microtrac particle size meter (Nikkiso Co., Ltd., FRA), and calculating the accumulated amount of 50% of all particles in a normal distribution. The particle size corresponding to
In the present invention, two or more PHBHs having different composition ratios, weight average molecular weights, etc. can be used as a mixture.
<接着剤>
 接着剤は、ヒートシール層中のPHBHと紙基材、および/またはヒートシール層中のPHBH同士を接着するものである。本発明のヒートシール紙は、ヒートシール層が接着剤を含むことにより、PHBHを紙基材の上に密着させることができ、また、クラック、ピンホール等の塗工欠陥が抑制された均一なヒートシール層を得ることができる。
 接着剤は、水に溶解または分散して、これらを接着できるものであれば、特に限定することなく使用することができる。例えば、完全ケン化ポリビニルアルコール、部分ケン化ポリビニルアルコール、アセトアセチル化ポリビニルアルコール、カルボキシ変性ポリビニルアルコール、アマイド変性ポリビニルアルコール、スルホン酸変性ポリビニルアルコール、ブチラール変性ポリビニルアルコール、オレフィン変性ポリビニルアルコール、ニトリル変性ポリビニルアルコール、ピロリドン変性ポリビニルアルコール、シリコーン変性ポリビニルアルコール、その他の変性ポリビニルアルコール、エチレンビニルアルコール共重合体などのポリビニルアルコール類、酸化澱粉、エーテル化澱粉、エステル化澱粉などの澱粉類、ヒドロキシメチルセルロース、ヒドロキシエチルセルロース、メチルセルロース、エチルセルロース、カルボキシメチルセルロース、アセチルセルロース、ナノセルロースなどのセルロース誘導体、部分ケン化エチレン-酢酸ビニル共重合体、スチレン-ブタジエン共重合体ラテックス、メチルメタクリレート-ブタジエン共重合体の共役ジエン系重合体ラテックス、アクリル系重合体ラテックス、スチレン-無水マレイン酸共重合体ラテックス、ポリ塩化ビニルラテックス、ポリ酢酸ビニルラテックス等が挙げられ、これらの1種、または2種以上を適宜選択して使用することができる。
<Adhesive>
The adhesive bonds the PHBH in the heat seal layer to the paper base material and/or the PHBH in the heat seal layer to each other. The heat-sealing paper of the present invention has a heat-sealing layer containing an adhesive, which allows PHBH to adhere closely to the paper base material, and also provides a uniform coating with suppressed coating defects such as cracks and pinholes. A heat-sealing layer can be obtained.
The adhesive can be used without particular limitation as long as it can be dissolved or dispersed in water and can adhere these materials. For example, fully saponified polyvinyl alcohol, partially saponified polyvinyl alcohol, acetoacetylated polyvinyl alcohol, carboxy-modified polyvinyl alcohol, amide-modified polyvinyl alcohol, sulfonic acid-modified polyvinyl alcohol, butyral-modified polyvinyl alcohol, olefin-modified polyvinyl alcohol, nitrile-modified polyvinyl alcohol , pyrrolidone-modified polyvinyl alcohol, silicone-modified polyvinyl alcohol, other modified polyvinyl alcohols, polyvinyl alcohols such as ethylene vinyl alcohol copolymers, starches such as oxidized starch, etherified starch, esterified starch, hydroxymethyl cellulose, hydroxyethyl cellulose, Cellulose derivatives such as methylcellulose, ethylcellulose, carboxymethylcellulose, acetylcellulose, nanocellulose, partially saponified ethylene-vinyl acetate copolymer, styrene-butadiene copolymer latex, conjugated diene polymer latex of methyl methacrylate-butadiene copolymer , acrylic polymer latex, styrene-maleic anhydride copolymer latex, polyvinyl chloride latex, polyvinyl acetate latex, etc., and one or more of these can be appropriately selected and used. .
 これらの中で、ポリビニルアルコール類、澱粉類、セルロース誘導体、部分ケン化エチレン-酢酸ビニル共重合体、スチレン-ブタジエン共重合体ラテックス、メチルメタクリレート-ブタジエン共重合体の共役ジエン系重合体ラテックス、アクリル系重合体ラテックスからなる群より選ばれる少なくとも1種類を含むことが好ましく、この群より選ばれる少なくとも1種類からなることがより好ましい。また、生分解性であるため、ポリビニルアルコール類、澱粉類、セルロース誘導体、部分ケン化エチレン-酢酸ビニル共重合体からなる群より選ばれる少なくとも1種類を含むことがより好ましく、完全ケン化ポリビニルアルコール、部分ケン化ポリビニルアルコール、部分ケン化エチレン-酢酸ビニル共重合体からなる群より選ばれる少なくとも1種類を含むことがさらに好ましい。 Among these, polyvinyl alcohols, starches, cellulose derivatives, partially saponified ethylene-vinyl acetate copolymer, styrene-butadiene copolymer latex, conjugated diene polymer latex of methyl methacrylate-butadiene copolymer, acrylic It preferably contains at least one type selected from the group consisting of polymer latexes, and more preferably it contains at least one type selected from this group. Moreover, since it is biodegradable, it is more preferable to contain at least one kind selected from the group consisting of polyvinyl alcohols, starches, cellulose derivatives, partially saponified ethylene-vinyl acetate copolymers, and fully saponified polyvinyl alcohol It is more preferable that the composition contains at least one selected from the group consisting of , partially saponified polyvinyl alcohol, and partially saponified ethylene-vinyl acetate copolymer.
 接着剤として完全ケン化ポリビニルアルコール、部分ケン化ポリビニルアルコールの少なくとも1種を含むと、ヒートシール層中のPHBHと紙基材、および/またはヒートシール層中のPHBH同士の接着がさらに良好となるため好ましく、塗工層強度に優れるため、ケン化度70モル%以上95モル%以下である部分ケン化ポリビニルアルコールを含むことがより好ましい。部分ケン化ポリビニルアルコールのケン化度は、75モル%以上が好ましく、78モル%以上がより好ましく、85モル%以上がさらに好ましく、また、93モル%以下が好ましく、90モル%以下がより好ましい。
 ここで、PHBHは水分散性であるが、完全ケン化ポリビニルアルコールおよび部分ケン化ポリビニルアルコールは水溶性である。そのため、接着剤として完全ケン化ポリビニルアルコール、または部分ケン化ポリビニルアルコールを用いる場合、重合度が高くなるにつれて塗工液は増粘し、取り扱い性、塗工性が低下する場合がある。そのため、完全ケン化ポリビニルアルコール、部分ケン化ポリビニルアルコールの重合度は、2000以下であることが好ましく、1500以下であることがより好ましく、1000以下であることがさらに好ましい。
When at least one of fully saponified polyvinyl alcohol and partially saponified polyvinyl alcohol is included as an adhesive, the adhesion between PHBH in the heat seal layer and the paper base material and/or between PHBH in the heat seal layer becomes even better. It is preferable for this reason, and it is more preferable to include partially saponified polyvinyl alcohol having a degree of saponification of 70 mol% or more and 95 mol% or less because the coating layer has excellent strength. The degree of saponification of the partially saponified polyvinyl alcohol is preferably 75 mol% or more, more preferably 78 mol% or more, even more preferably 85 mol% or more, and preferably 93 mol% or less, more preferably 90 mol% or less. .
Here, PHBH is water-dispersible, but fully saponified polyvinyl alcohol and partially saponified polyvinyl alcohol are water-soluble. Therefore, when fully saponified polyvinyl alcohol or partially saponified polyvinyl alcohol is used as an adhesive, as the degree of polymerization increases, the viscosity of the coating liquid increases, and handling and coating properties may deteriorate. Therefore, the degree of polymerization of fully saponified polyvinyl alcohol and partially saponified polyvinyl alcohol is preferably 2,000 or less, more preferably 1,500 or less, and even more preferably 1,000 or less.
 ヒートシール層は、PHBH(ポリ(3-ヒドロキシブチレート-co-3-ヒドロキシヘキサノエート))100重量部に対し、接着剤を10重量部以上50重量部以下含有することが好ましい。PHBHと接着剤とをこの範囲内で含むことにより、紙基材に密着した塗工層を形成することが容易となる。ヒートシール層は、PHBH100重量部に対し、接着剤を15重量部以上含有することが好ましく、また、40重量部以下含有することが好ましい。 The heat seal layer preferably contains 10 parts by weight or more and 50 parts by weight or less of an adhesive based on 100 parts by weight of PHBH (poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)). By containing PHBH and adhesive within this range, it becomes easy to form a coating layer that adheres to the paper base material. The heat seal layer preferably contains 15 parts by weight or more of the adhesive, and preferably 40 parts by weight or less, based on 100 parts by weight of PHBH.
 なお、塗工層は、PHBHと接着剤の他に、必要に応じて、分散剤、粘性改良剤、保水剤、消泡剤、耐水化剤、蛍光染料、着色染料、着色顔料、界面活性剤、pH調整剤、カチオン性樹脂、アニオン性樹脂、紫外線吸収剤、金属塩など、製紙分野において塗工液に配合される各種助剤を含むことができる。 In addition to PHBH and adhesive, the coating layer may contain a dispersant, a viscosity modifier, a water retention agent, an antifoaming agent, a water resistance agent, a fluorescent dye, a coloring dye, a coloring pigment, and a surfactant as necessary. , pH adjusters, cationic resins, anionic resins, ultraviolet absorbers, metal salts, and other various auxiliaries that are blended into coating liquids in the papermaking field.
 ヒートシール層は、ヒートシール性以外にも、PHBHに由来する性能を発揮することができ、例えば、耐水層、耐油層等として用いることができる。
 耐水層とは、JIS P 8140:1998に規定される「紙及び板-吸水度試験方法-コッブ法」に準拠して、接触時間120秒で測定した吸水度(コッブ値)が20g/m以下の層である。この吸水度は、10g/m以下であることが好ましく、5g/m以下であることがより好ましい。
 耐油層とは、J.TAPPI No.41:2000に規定される「紙及び板紙-はつ油度試験方法-キット法」に準拠して、層表面の任意の5点で測定したキットナンバーの最低値が10以上の層である。このキットナンバーの最低値は、11以上であることが好ましく、12であることがより好ましい。
The heat-sealing layer can exhibit performance derived from PHBH in addition to heat-sealing properties, and can be used, for example, as a water-resistant layer, an oil-resistant layer, etc.
The water-resistant layer is a layer with a water absorbency (Cobb value) of 20 g/m 2 measured at a contact time of 120 seconds in accordance with "Paper and Board - Water Absorption Test Method - Cobb Method" specified in JIS P 8140: 1998. The following layers are included. This water absorption is preferably 10 g/m 2 or less, more preferably 5 g/m 2 or less.
The oil-resistant layer is defined by J. TAPPI No. The layer has a minimum kit number of 10 or more measured at any five points on the layer surface in accordance with "Paper and paperboard - Oil repellency test method - Kit method" specified in 41:2000. The lowest value of this kit number is preferably 11 or more, and more preferably 12.
<ヒートシール紙の製造方法>
 本発明のヒートシール紙は、紙基材に、ヒートシール層用塗工液を、塗工、乾燥することにより、製造することができる。なお、ヒートシール層は、紙基材の片面のみ、または両面に設けることができる。目止め層を設ける場合は、紙基材とヒートシール性塗工層の間に目止め層を有するように、紙基材にヒートシール層用塗工液を塗工する前、または同時に、目止め層用塗工液を塗工する。
<Method for manufacturing heat seal paper>
The heat seal paper of the present invention can be produced by applying a heat seal layer coating liquid to a paper base material and drying the coating liquid. Note that the heat seal layer can be provided on only one side or both sides of the paper base material. When a sealing layer is provided, the sealing layer is provided between the paper base material and the heat-sealable coating layer before or at the same time as applying the coating liquid for the heat-sealing layer to the paper base material. Apply the coating liquid for the stop layer.
 ヒートシール性塗工層の塗工方法は特に限定されるものではなく、公知の塗工装置および塗工系で塗工することができる。例えば、塗工装置としてはブレードコーター、バーコーター、エアナイフコーター、カーテンコーター、スプレーコーター、ロールコーター、リバースロールコーター、サイズプレスコーター、ゲートロールコーター等が挙げられる。また、塗工系としては、PHBHが分散した塗工液となるように水等の溶媒を使用した水系塗工を用いる。
 ヒートシール層用塗工液の粘度、固形分濃度等は、用いる塗工装置、塗工系等に応じて、適宜調整することができる。
The coating method for the heat-sealable coating layer is not particularly limited, and coating can be performed using a known coating device and coating system. For example, examples of the coating device include a blade coater, a bar coater, an air knife coater, a curtain coater, a spray coater, a roll coater, a reverse roll coater, a size press coater, a gate roll coater, and the like. Further, as the coating system, an aqueous coating using a solvent such as water is used so as to form a coating liquid in which PHBH is dispersed.
The viscosity, solid content concentration, etc. of the coating liquid for the heat seal layer can be adjusted as appropriate depending on the coating device, coating system, etc. used.
 ヒートシール性塗工層を乾燥させる手法としては、例えば、蒸気加熱ヒーター、ガスヒーター、赤外線ヒーター、電気ヒーター、熱風加熱ヒーター、マイクロウェーブ、シリンダードライヤー等の通常の方法が用いられる。
 乾燥温度は、乾燥後に得られるヒートシール性塗工層が半造膜となるように調整し、具体的には、105℃以上150℃以下が好ましい。乾燥温度が150℃を超えると、粒子状のPHBHが溶解して空隙率0.1%未満の均一な塗工層(造膜)が形成されやすくなる。一方、乾燥温度が105℃未満では、PHBHが溶解しにくいため未造膜となりやすく、ヒートシール層と紙基材の密着性が低下する場合がある。乾燥温度は、140℃以下が好ましく、135℃以下がより好ましく、130℃以下がさらに好ましい。
As a method for drying the heat-sealable coating layer, a conventional method such as a steam heater, a gas heater, an infrared heater, an electric heater, a hot air heater, a microwave, a cylinder dryer, etc. can be used.
The drying temperature is adjusted so that the heat-sealable coating layer obtained after drying becomes a semi-formed film, and specifically, it is preferably 105°C or higher and 150°C or lower. When the drying temperature exceeds 150° C., particulate PHBH is dissolved and a uniform coating layer (film formation) with a porosity of less than 0.1% is likely to be formed. On the other hand, if the drying temperature is less than 105° C., PHBH is difficult to dissolve, so a film is likely to be unformed, and the adhesion between the heat seal layer and the paper base material may be reduced. The drying temperature is preferably 140°C or lower, more preferably 135°C or lower, and even more preferably 130°C or lower.
 目止め層の塗工量(乾燥重量)は、3.0g/m以上15.0g/m以下とすることが好ましい。塗工量が3.0g/m未満であると目止め効果が不十分である場合がある。一方、15.0g/mより多いと、塗工時の乾燥負荷が大きくなり、操業面、コスト面の両方の観点より好ましくない。
 目止め層は1層であっても2層以上であってもよい。目止め層が2層以上である場合は、全ての目止め層の塗工量を合計した塗工量が、乾燥重量で上記した範囲であることが好ましい。
The coating amount (dry weight) of the sealing layer is preferably 3.0 g/m 2 or more and 15.0 g/m 2 or less. If the coating amount is less than 3.0 g/m 2 , the sealing effect may be insufficient. On the other hand, if the amount is more than 15.0 g/m 2 , the drying load during coating becomes large, which is not preferable from both operational and cost standpoints.
The sealing layer may be one layer or two or more layers. When there are two or more filler layers, it is preferable that the total coated amount of all filler layers is within the range described above in terms of dry weight.
 ヒートシール層の塗工量(乾燥重量)は、その性能を発揮できるのであれば特に制限されないが、例えば、片面あたり1.0g/m以上50.0g/m以下であることが好ましい。塗工量が片面あたり1.0g/m未満では、ヒートシール性が十分に発揮できない場合がある。また、塗工量が片面あたり50.0g/mを超えても、それ以上の特性向上はほとんど望めず、コストが増加する。ヒートシール層の塗工量(乾燥重量)は、片面あたり3.0g/m以上がより好ましく、5.0g/m以上がさらに好ましく、7.0g/m以上がよりさらに好ましく、また、40.0g/m以下がより好ましく、30.0g/m以下がさらに好ましく、20.0g/m以下がよりさらに好ましい。さらに、本発明のヒートシール紙を軟包装材に用いる場合は、ヒートシール層の塗工量(乾燥重量)は、18.0g/m以下がより好ましく、15.0g/m以下がさらに好ましく、13.0g/m以下がよりさらに好ましい。
 ヒートシール層は、1層であっても2層以上を積層してもよい。ヒートシール層が2層以上である場合は、全てのヒートシール層の塗工量を合計した塗工量が、乾燥重量で上記した範囲であることが好ましい。
The coating amount (dry weight) of the heat seal layer is not particularly limited as long as its performance can be exhibited, but it is preferably 1.0 g/m 2 or more and 50.0 g/m 2 or less per side, for example. If the coating amount is less than 1.0 g/m 2 per side, sufficient heat sealing properties may not be exhibited. Furthermore, even if the coating amount exceeds 50.0 g/m 2 per side, hardly any further improvement in properties can be expected, leading to an increase in cost. The coating amount (dry weight) of the heat seal layer is more preferably 3.0 g/m 2 or more per side, even more preferably 5.0 g/m 2 or more, even more preferably 7.0 g/m 2 or more, and , 40.0 g/m 2 or less is more preferable, 30.0 g/m 2 or less is even more preferable, and even more preferably 20.0 g/m 2 or less. Furthermore, when the heat seal paper of the present invention is used for flexible packaging materials, the coating amount (dry weight) of the heat seal layer is more preferably 18.0 g/m 2 or less, and even more preferably 15.0 g/m 2 or less. Preferably, 13.0 g/m 2 or less is even more preferable.
The heat seal layer may be one layer or two or more layers may be laminated. When there are two or more heat-sealing layers, it is preferable that the total coating amount of all the heat-sealing layers is within the above-mentioned range in terms of dry weight.
 本発明のヒートシール紙は、成形、形状の維持、密封性の確保が容易であるため、紙袋、紙容器、紙箱、紙コップ、(軟)包装材、蓋材等として好適に用いることができる。
 ヒートシール層が耐水層でもある本発明のヒートシール紙は、包装紙、紙袋、紙容器、紙箱、紙コップ、(軟)包装材、紙皿、紙トレー、屋外で使用されるポスター等として好適に用いることができる。
 ヒートシール層が耐油層でもある本発明のヒートシール紙は、ハンバーガー、ホットドッグ、フライドポテト、唐揚げ、ポテトチップス等の油分を多く含む食品用の(軟)包装材や包装紙、天ぷら等の揚げ物用の敷き紙、紙皿、紙トレー、紙コップ等として好適に用いることができる。
The heat-sealing paper of the present invention is easy to shape, maintain shape, and ensure sealing properties, so it can be suitably used as paper bags, paper containers, paper boxes, paper cups, (soft) packaging materials, lid materials, etc. .
The heat-sealing paper of the present invention, in which the heat-sealing layer is also a water-resistant layer, is suitable for wrapping paper, paper bags, paper containers, paper boxes, paper cups, (soft) packaging materials, paper plates, paper trays, posters used outdoors, etc. It can be used for.
The heat-sealing paper of the present invention, in which the heat-sealing layer is also an oil-resistant layer, can be used as (soft) packaging materials for foods containing a lot of oil such as hamburgers, hot dogs, french fries, fried chicken, and potato chips, wrapping paper, and tempura. It can be suitably used as paper for frying, paper plates, paper trays, paper cups, etc.
 以下に実施例を挙げて、本発明を具体的に説明するが、本発明は、もちろんこれらの例に限定されるものではない。なお、特に断らない限り、例中の部および%は、それぞれ重量部、重量%を示す。なお、得られた塗工紙について以下に示す様な評価法に基づいて試験を行った。 The present invention will be specifically explained below with reference to Examples, but the present invention is of course not limited to these Examples. In addition, unless otherwise specified, parts and % in the examples indicate parts by weight and % by weight, respectively. The obtained coated paper was tested based on the evaluation method shown below.
「実施例1」
(ヒートシール層用塗工液の調製)
 特許文献1に記載の方法で、PHBHの固形分濃度が50重量%のPHBH水性分散液を得た。次いで、このPHBH水性分散液を60℃で加水分解して分子量を調整することにより、PHBHの重量平均分子量が23万のPHBH水性分散液を得た。
 次いで、前記PHBH水性分散液及びPVA(クラレ社製:5-88、ケン化度88モル%、重合度500)を、固形分重量比でPHBH100重量部に対してPVA25重量部となるように混合し、さらに水を加えて撹拌し、固形分濃度が38重量%の塗工層用塗工液を調製した。
"Example 1"
(Preparation of coating liquid for heat seal layer)
A PHBH aqueous dispersion having a PHBH solid content concentration of 50% by weight was obtained by the method described in Patent Document 1. Next, this PHBH aqueous dispersion was hydrolyzed at 60° C. to adjust the molecular weight, thereby obtaining a PHBH aqueous dispersion having a weight average molecular weight of 230,000.
Next, the PHBH aqueous dispersion and PVA (manufactured by Kuraray Co., Ltd.: 5-88, degree of saponification 88 mol%, degree of polymerization 500) were mixed so that the solid content weight ratio was 25 parts by weight of PVA to 100 parts by weight of PHBH. Then, water was further added and stirred to prepare a coating liquid for a coating layer having a solid content concentration of 38% by weight.
(ヒートシール紙の作製)
 紙基材(坪量50g/mの片艶紙(白)原紙)の片面に、塗工層用塗工液を乾燥重量で塗工量が片面あたり10.0g/mとなるようにバーブレード法で塗工し130℃で乾燥して、ヒートシール紙を得た。
(Preparation of heat seal paper)
Apply the coating liquid for the coating layer on one side of the paper base material (single gloss paper (white) base paper with a basis weight of 50 g/ m2 ) so that the dry weight of the coating solution is 10.0 g/ m2 per side. It was coated by a bar blade method and dried at 130°C to obtain heat seal paper.
「実施例2」
 乾燥温度を110℃とした以外は、実施例1と同様にしてヒートシール紙を得た。
「実施例3」
 乾燥温度を105℃とした以外は、実施例1と同様にしてヒートシール紙を得た。
「比較例1」
 乾燥温度を160℃とした以外は、実施例1と同様にしてヒートシール紙を得た。
"Example 2"
Heat seal paper was obtained in the same manner as in Example 1 except that the drying temperature was 110°C.
"Example 3"
Heat seal paper was obtained in the same manner as in Example 1 except that the drying temperature was 105°C.
“Comparative Example 1”
Heat seal paper was obtained in the same manner as in Example 1 except that the drying temperature was 160°C.
(評価方法)
 得られたヒートシール紙について、以下に示す評価を行った。結果を表1に示す。
<空隙率>
 電子顕微鏡(HITACHI社、FlexSEM 1000)を用い、ヒートシール層表面を倍率:1000倍で撮像した。実施例1と比較例1で得られたヒートシール紙の電子顕微鏡画像を図1に示す。
 画像解析プログラム(伯東社、ImagePro)を用いて、得られた画像の任意の8000μmの領域について、明度50、コントラスト50、暗色を0~50とする白黒2値化処理を行い、暗色部分(空隙部分)の面積を求め、下記式に示すように、画像解析を実施した全面積に対する空隙面積の比率から、空隙率を算出した。
 空隙率(%)=空隙面積の合計(μm
        /画像解析を実施した全面積(μm)×100
(Evaluation method)
The obtained heat seal paper was evaluated as shown below. The results are shown in Table 1.
<Porosity>
The surface of the heat seal layer was imaged using an electron microscope (HITACHI, FlexSEM 1000) at a magnification of 1000 times. FIG. 1 shows electron microscope images of the heat seal papers obtained in Example 1 and Comparative Example 1.
Using an image analysis program (Hakutosha, ImagePro), perform black-and-white binarization processing on an arbitrary 8000 μm 2 area of the obtained image with brightness 50, contrast 50, and dark color 0 to 50. The area of the void area) was determined, and the porosity was calculated from the ratio of the void area to the total area subjected to image analysis, as shown in the formula below.
Porosity (%) = Total void area (μm 2 )
/Total area where image analysis was performed (μm 2 ) x 100
<ヒートシール適性評価>
 得られた塗工紙から1辺100mmの正方形の試験片を2枚切り出し、塗工層同士を接触させて、加圧温度130℃、加圧圧力2kgf/cm、加圧時間0.5秒でヒートシールした。
 ヒートシールした試験片を手で剥離させた際の、剥離部分を目視で観察し、以下の基準でヒートシール適性を評価した。評価が〇△であれば実用上問題がない。
 [評価基準] 
  〇:紙基材内で剥離する(紙基材が破壊される)。
  △:大部分が紙基材内で剥離する(紙基材が破壊される)。
  ×:塗工層間で剥離する。
<Heat seal suitability evaluation>
Two square test pieces with a side of 100 mm were cut out from the obtained coated paper, and the coating layers were brought into contact with each other, and the pressure was applied at a temperature of 130°C, a pressure of 2 kgf/cm 2 , and a time of 0.5 seconds. It was heat sealed.
When the heat-sealed test piece was peeled off by hand, the peeled portion was visually observed, and heat-sealing suitability was evaluated based on the following criteria. If the evaluation is 〇△, there is no problem in practical use.
[Evaluation criteria]
○: Peeling within the paper base material (paper base material is destroyed).
Δ: Most of the sample peels off within the paper base material (the paper base material is destroyed).
×: Peeling occurs between coating layers.
<ヒートシール層密着性評価>
 得られた塗工紙から5×6cmの試験片を切り出し、塗工面に水を接触させて、ビニールテープ(NITTO TAPE)に当てる。 
 [評価基準]
  〇:テープにヒートシール層が転写しない。
  ×:テープにヒートシール層が転写する。
<Heat seal layer adhesion evaluation>
A 5×6 cm test piece is cut out from the obtained coated paper, and the coated surface is brought into contact with water and applied to vinyl tape (NITTO TAPE).
[Evaluation criteria]
○: The heat seal layer is not transferred to the tape.
×: The heat seal layer is transferred to the tape.

Claims (4)

  1.  紙基材の少なくとも一方の面上に、PHBH(ポリ(3-ヒドロキシブチレート-co-3-ヒドロキシヘキサノエート))と接着剤とを含有するヒートシール性塗工層を有し、
     前記ヒートシール性塗工層が、半造膜であることを特徴とするヒートシール紙。
    A heat-sealable coating layer containing PHBH (poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)) and an adhesive is provided on at least one surface of the paper base material,
    A heat-sealing paper characterized in that the heat-sealing coating layer is a semi-formed film.
  2.  前記ヒートシール性塗工層が、PHBH(ポリ(3-ヒドロキシブチレート-co-3-ヒドロキシヘキサノエート))100重量部に対し、接着剤を10重量部以上50重量部以下含有することを特徴とする請求項1に記載のヒートシール紙。 The heat-sealable coating layer contains 10 parts by weight or more and 50 parts by weight or less of an adhesive based on 100 parts by weight of PHBH (poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)). The heat seal paper according to claim 1, characterized in that:
  3.  前記ヒートシール性塗工層の塗工量(乾燥重量)が、片面あたり1.0g/m以上50.0g/m以下であることを特徴とする請求項1または2に記載のヒートシール紙。 The heat seal according to claim 1 or 2, wherein the coating amount (dry weight) of the heat sealable coating layer is 1.0 g/m 2 or more and 50.0 g/m 2 or less per side. paper.
  4.  前記紙基材のJIS P 8124に準じて測定した坪量が、20g/m以上600g/m以下であることを特徴とする請求項1または2に記載のヒートシール紙。  The heat seal paper according to claim 1 or 2, wherein the paper base material has a basis weight of 20 g/m 2 or more and 600 g/m 2 or less, as measured according to JIS P 8124.
PCT/JP2023/029915 2022-08-22 2023-08-21 Heat seal paper WO2024043200A1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51111277A (en) * 1975-03-26 1976-10-01 Tokai Pulp Kk A method for manufacturing a heat sealable sheet
JPH10128920A (en) * 1996-10-29 1998-05-19 Kanegafuchi Chem Ind Co Ltd Biodegradable laminate
JP2003535996A (en) * 2000-06-09 2003-12-02 ザ プロクター アンド ギャンブル カンパニー Biodegradable coated substrate
WO2019107025A1 (en) * 2017-12-01 2019-06-06 王子ホールディングス株式会社 Heat seal sheet, manufacturing method therefor, and sterilized package
JP2019515789A (en) * 2016-03-11 2019-06-13 エスエヌピー, インコーポレーテッドSnp, Inc. High energy drying method for forming continuous polyhydroxyalkanoate films
WO2021075412A1 (en) * 2019-10-18 2021-04-22 株式会社カネカ Aqueous dispersion liquid and use of same
WO2021256381A1 (en) * 2020-06-16 2021-12-23 日本製紙株式会社 Coated paper

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51111277A (en) * 1975-03-26 1976-10-01 Tokai Pulp Kk A method for manufacturing a heat sealable sheet
JPH10128920A (en) * 1996-10-29 1998-05-19 Kanegafuchi Chem Ind Co Ltd Biodegradable laminate
JP2003535996A (en) * 2000-06-09 2003-12-02 ザ プロクター アンド ギャンブル カンパニー Biodegradable coated substrate
JP2019515789A (en) * 2016-03-11 2019-06-13 エスエヌピー, インコーポレーテッドSnp, Inc. High energy drying method for forming continuous polyhydroxyalkanoate films
WO2019107025A1 (en) * 2017-12-01 2019-06-06 王子ホールディングス株式会社 Heat seal sheet, manufacturing method therefor, and sterilized package
WO2021075412A1 (en) * 2019-10-18 2021-04-22 株式会社カネカ Aqueous dispersion liquid and use of same
WO2021256381A1 (en) * 2020-06-16 2021-12-23 日本製紙株式会社 Coated paper

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