Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
  • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
  • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
  • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
  • B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
  • B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
  • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
  • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
  • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
  • B32B17/10165—Functional features of the laminated safety glass or glazing
  • B32B17/10174—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
  • B32B17/1022—Metallic coatings
  • B32B17/10229—Metallic layers sandwiched by dielectric layers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
  • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
  • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
  • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
  • B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
  • B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B27/00—Layered products comprising a layer of synthetic resin
  • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
  • B32B7/04—Interconnection of layers
  • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
  • C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
  • C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
  • C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
  • C03C17/3626—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer one layer at least containing a nitride, oxynitride, boronitride or carbonitride
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
  • C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
  • C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
  • C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
  • C03C17/3639—Multilayers containing at least two functional metal layers
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
  • C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
  • C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
  • C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
  • C03C17/3644—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the metal being silver
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
  • C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
  • C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
  • C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
  • C03C17/3657—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating having optical properties
  • C03C17/366—Low-emissivity or solar control coatings
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C5/00—Alloys based on noble metals
  • C22C5/06—Alloys based on silver
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2255/00—Coating on the layer surface
  • B32B2255/20—Inorganic coating
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2255/00—Coating on the layer surface
  • B32B2255/20—Inorganic coating
  • B32B2255/205—Metallic coating
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2255/00—Coating on the layer surface
  • B32B2255/28—Multiple coating on one surface
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2307/00—Properties of the layers or laminate
  • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
  • B32B2307/202—Conductive
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2307/00—Properties of the layers or laminate
  • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
  • B32B2307/204—Di-electric
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2307/00—Properties of the layers or laminate
  • B32B2307/40—Properties of the layers or laminate having particular optical properties
  • B32B2307/412—Transparent
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2307/00—Properties of the layers or laminate
  • B32B2307/40—Properties of the layers or laminate having particular optical properties
  • B32B2307/416—Reflective
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2605/00—Vehicles
  • B32B2605/08—Cars

Definitions

• the present disclosure relates, in general to a glazing comprising a transparent substrate, on the surface of which a stack of thin layers is deposited which comprises two functional layers, one based on silver and the other based on titanium nitride making the substrate possible to act on the solar and/or infrared radiation likely to strike said surface. More specifically the invention relates to a glazing comprising a monolayer silver stack that achieves high selectivity equivalent to that of bilayer silver stack.
• Functional metal layers based on silver have advantageous electrical conduction and reflection properties of infrared (IR) radiation, hence are widely used in "solar control" glazing aimed at reducing the amount of incoming solar energy and / or in so-called “low emissivity” glazing aimed at reducing the amount of energy dissipated to the outside of a building or a vehicle.
• IR infrared
• These silver layers are deposited between coatings based on dielectric materials generally comprising several dielectric layers (hereinafter dielectric coatings) for adjusting the optical properties of the stack. These dielectric layers also make it possible to protect the silver layer from chemical or mechanical aggression.
• VLT visual light transmission
• a single silver-based functional metal layer improves the solar control
• incorporating two or more silver layers in a coating can drastically enhance this property and improve selectivity due to their high IR reflectivity as well as low emissivity.
• a glass substrate typically has a selectivity of about 1.
• a glass substrate provided with a single silver layer in the coating generally achieves selectivity between 1.2 and 1.4.
• a glass substrate provided with double and triple silver layers in the coating generally achieve selectivity up to 1.8 and 2.2, respectively.
• Such solar control products are now commonly available in the market.
• the thickness of the silver-based functional metal layer can be increased until the desired level of energy transmission is achieved. It should be quite clear that increasing the amount of silver improves the selectivity of a coating.
• Titanium nitride when deposited close to working point, shows excellent IR reflectivity while keeping visual light transmission reasonably high. This makes TiN a good candidate to substitute silver layers in a coating. Unfortunately, TiN has a much higher emissivity in comparison to silver. This means replacing all silver layers of a coating by TiN will not result in comparable performances.
• the present invention proposes TiN as a material to be used alongside a monolayer of silver in a coating to achieve high selectivity (>1.5).
• JP2006143525A is particularly referenced for disclosing a thermal barrier film including a silver layer and a titanium nitride or oxynitride layer as the main components for achieving high visible light transmittance, low visible light reflectance, and high heat shielding performance.
• the invention proposes a glass plate having an antireflection film on the outdoor side and a thermal barrier film on the indoor side surface.
• positioning of the TiN layer over the silver functional layer in the stack configuration compromises the U-value.
• Still further documents WO2019/097192, WO2010072973, WO2010072974 and WO2014/044984 disclose thin film stacks comprising a single silver functional layer and one or more absorbent layers based on titanium or titanium nitride material to reduce light reflection. Solutions proposed in these prior art references show low selectivity (>1.4), high visible light transmission values (>55%) and do not particularly optimize achieving low emissivity, high selectivity alongside low internal and external reflection.
• the objective of the invention is to overcome the drawbacks of the prior art, by developing a new type of stack with a single silver based functional layer positioned atop another functional layer based on TiN in order to achieve a low emissivity and high selectivity with visible light transmission values ranging between 20% to 55%.
• This proposed new type of stack having a combination of two functional layers: one based on silver and the other based on TiN exhibits improved performance (selectivity) as compared to coating stacks comprising a single silver functional layer existing in the art.
• a glazing comprising a transparent substrate with a stack of thin layers.
• Two functional layers are provided to have reflection properties in the infrared and/or solar radiation range.
• Dielectric coatings each comprising one or more dielectric layers are provided such as to sandwich each of the functional layers.
• Each dielectric layer independently comprises a dielectric material.
• the functional layer based on titanium nitride has an extinction coefficient k>3 in the wavelength ranging between 1000 nm to 2500 nm and is positioned below the functional layer based on silver or silver-containing metal alloy.
• a glazing comprising a transparent substrate with a stack of thin layers comprising starting from the substrate: a first dielectric coating; a first functional layer based on titanium nitride having reflection properties in the infrared and/or solar radiation range, wherein the first functional layer has an extinction coefficient k>3 in the wavelength ranging between 1000 nm to 2500 nm; a second dielectric coating; a second functional layer based on silver or silver-containing metal alloy having reflection properties in the infrared and/or solar radiation range; and a third dielectric coating.
• the glazing is characterized in that when said transparent substrate is mounted in a double glazing with the stack of thin layers on face 2, the double glazing has visible light transmission ranging between 20% to 55%; and high selectivity greater than 1.5.
• FIG. 1 illustrates a stack of thin layers deposited on a transparent glass substrate, according to one embodiment of the present disclosure
• FIG. 2 illustrates a stack of thin layers deposited on a transparent glass substrate, according to one other embodiment of the present disclosure.
• FIG. 3 illustrates a stack of thin layers deposited on a transparent glass substrate, according to an exemplary embodiment of the present disclosure.
• Embodiments disclosed herein are related to a solar control glazing comprising a single silver based functional layer positioned atop another functional layer based on TiN, having reflection properties in the infrared and/or solar radiation.
• the proposed glazing achieves higher selectivity (>1.5, even >1.6) as compared to conventional glazing comprising stacks having a single silver based functional layer and conventional stacks mentioned in prior art that does not comprise any absorbing layers having selectivity close to 1.4 or even 1.45.
• the proposed glazing stack is a cost effective alternative to coating stack comprising bilayer silver functional layers as it provides for replacing one of the silver functional layer with a less expensive material such as TiN and yet achieves high selectivity as that of the bilayer silver functional layer stack.
• the solar factor "FS” corresponds to the ratio in% between the total energy entering the room through the glazing and the incident solar energy. All the luminous characteristics described herein are obtained according to the principles and methods of the European standard EN 410 relating to the determination of the luminous and solar characteristics of glazing used in glass for construction.
• Properties such as selectivity, outer or inner light reflection and color properties are calculated with: materials comprising a substrate coated with a stack of layers according to the present invention mounted in a double glazing unit, the double glazing having a configuration: 6-15 (Ar-90%) -6, that is to say a configuration consisting of a material comprising a substrate and another 6 mm glass substrate; two substrates are separated by a lamina of intermediate gas with 90% of argon and 10% of air with a thickness of 15 mm with the stack positioned in face 2.
• FIG. 1 illustrates a structure of a stack of thin layer having two functional layers 50, 100 deposited on a transparent substrate 10.
• Each of the functional layers 50, 100 is positioned between dielectric coatings 20 (first dielectric coating), 40 (second dielectric coating), 60 (third dielectric coating) such that: the first functional layer 50, starting from the substrate, is positioned between the dielectric coatings 20, 40 and the second functional layer 100 is positioned between the dielectric coatings 40, 60.
• the dielectric coatings 20, 40, 60 each include at least one dielectric layer viz., 21; 41; 61.
• Each dielectric layer includes a dielectric material.
• the functional layer 50 is based on titanium nitride having reflection properties in the infrared and/or solar radiation range and has an extinction coefficient k>3 in the wavelength ranging between 1000 nm to 2500 nm.
• the functional layer 100 is based on silver or silver-containing metal alloy having reflection properties in the infrared and/or solar radiation range.
• the stack of thin layer neither comprises more than one function layer based on silver or silver-containing metal alloy nor more than one function layer based on titanium nitride.
• the invention relates to a material comprising a transparent substrate coated with a stack of thin layers comprising, starting from the substrate: a first dielectric coating; a first functional layer based on titanium nitride having reflection properties in the infrared and/or solar radiation range, a second dielectric coating; a second functional layer based on silver or silver-containing metal alloy having reflection properties in the infrared and/or solar radiation range; and a third dielectric coating,
• the functional layer based on titanium nitride is positioned below the functional layer based on silver or silver containing metal alloys to provide low emissivity and high selectivity.
• the total optical thickness (nd, calculated at 480 nm wavelength) of the dielectric coating 40 separating the two functional layers 50, 100 ranges between 40 to 300 nm.
• the total optical thickness (nd, calculated at 480 nm wavelength) of the dielectric coating 20, 60 each range between 40 nm and 200 nm.
• the invention also relates to a multiple glazing comprising at least one material according to the invention and at least one second substrate, the material and the second substrate are separated by at least one interlayer of gas.
• the stack is positioned in face 2.
• the double glazing presents: a selectivity greater than 1.5 or 1.6,
• the high selectivity of the stack of thin layers depends on its position and thickness and also its extinction coefficient k>3 in the wavelength ranging between 1000 nm to 2500 nm that maximizes the reflection property.
• Titanium nitride when deposited close to working point (herein ‘working point’ refers to the stack position of TiN layer that is optimally nitrided whose nitrogen content is optimal enough to nitride the layer as well as retain high deposition rate), shows excellent IR reflectivity while keeping visual light transmission reasonably high.
• titanium nitride has much higher emissivity as compared to silver. Hence if the titanium nitride layer is placed at a point where it is sandwiched between the glass substrate and the silver layer, the silver layer can then be used as a top functional layer to achieve low emissivity and high selectivity.
• the lower silver layer can be replaced with a less expensive yet IR reflective material such as titanium nitride to achieve a product which is far less expensive but performs (selectivity) better than a monolayer silver stack.
• a monolayer silver stack have a selectivity of ⁇ 1.5
• the stack of thin layers of the present invention can achieve selectivity >1.5 or even >1.6 using a combination of two functional layers: one based on titanium nitride and the other based on silver or silver containing metal alloys.
• the stack by configuring the stack to: provide low emissivity in spite of employing a TiN layer by placing a silver layer atop it; optimizing the thickness of the dielectric coatings (especially those that are lying there between the two functional layers) to maximally reflect IR while at the same time allowing visible light as much as possible, we obtain a material that is satisfies: high selectivity, desirable visible light transmission between 20% to 55%, less than 25% glass side reflection, less than 20% coating side reflection, low emissivity ⁇ 0.12, solar factor in order of increasing preference less than 37%, 34%, 30%
• the thicknesses discussed herein are optical thicknesses (nd) at 480 nm wavelength, wherein ‘n’ denotes the actual refractive index of a dielectric layer at the given wavelength and ‘d’ is the physical thickness of the dielectric layer.
• the layers are thin layers. By thin film is meant a layer having a thickness of between 0.1 nm and 100 micrometers.
• the phrase "reflection properties in the infrared and/or solar radiation" with particular reference to the material titanium nitride means a layer made of a material having an extinction coefficient k>3 in the wavelength ranging between 1000 nm to 2500 nm.
• IR reflection the reflection of infrared radiation in the solar spectrum, between 1000 nm to 2500 nm, due to the reflecting layer, measured by depositing only this reflecting layer (30 nm of TiN layer) on plain clear glass of 4 mm. The reflection, measured on the coating side, is greater than 50%.
• the stack comprises a single functional layer based on titanium nitride (TiN x ), wherein x ranges between 0.7 and 1.3.
• TiN x titanium nitride
• the titanium nitride based functional metal layer comprises less than 10.0% by weight of oxygen.
• the titanium nitride based functional metal layer may also include elements selected from, for example, Mo or Nb. Preferably, each of these elements represents less than 10%, less than 5%, less than 2%, less than 1%, less than 0.5% by weight of the functional titanium nitride layer. The maximum proportions of these element depend on the nature of these element.
• the physical thickness of the titanium nitride functional layer ranges between 4 nm and 60 nm.
• the stack comprises a single functional metallic layer based on silver.
• This type of stack is also called "functional monolayer stacking". This means that the stack does not include any other silver-based functional layer and is comprised of only a single silver layer. This further means in particular that the stack of thin layers comprises no more than two functional layers.
• a silver-based functional layer comprises at least 85.0%, preferably at least 90%, and most preferably at least 95%, by weight of silver relative to the weight of the functional layer.
• the silver-based functional metal layer comprises less than 1.0% by weight of non-silver metals relative to the weight of the silver functional metal layer.
• the silver-based functional metal layer may also include elements selected from, for example, copper, palladium, gold or aluminum or their combinations thereof. Preferably, each of these elements represents less than 15%, less than 10%, less than 5%, less than 1%, less than 0.5% by weight of the functional silver-based metal layer. The maximum proportions of these element depend on the nature of these element.
• the physical thickness of the silver-based functional layer ranges between 8 nm and 20 nm.
• the silver-based functional layer may be protected by a layer known as a blocker layer.
• the stack of thin layers further comprises at least one blocker layer 90, 91 located in direct contact with below and above the silver-based functional layer (as shown in FIG. 2).
• the blocker layers are chosen from metal layers based on a metal or a metal alloy or metal nitride layers of one or more elements chosen from titanium, nickel, chromium, niobium, zirconium, silica and aluminum such as Ti, Nb, NbN, NiCr, Zr, Si Al.
• these blocker layers When these blocker layers are deposited in metallic or nitrided form, these layers may undergo partial or total oxidation according to their thickness and the nature of the layers which surround them, for example, at the time of deposition of the next layer or by oxidation in contact with the underlying layer.
• the blocker layers are preferably chosen from metal layers, especially of a nickel -chromium (NiCr) alloy. Each blocker layer has a physical thickness ranging between 0.5 nm and 3.0 nm.
• the blocker layers although deposited in metallic form and presented as being metal layers, are in practice oxidized layers because their primary function is to oxidize during the deposition of the stack in order to protect the functional layer.
• a blocker layer is however sometimes interposed between one or each dielectric coating and the functional silver layer, the blocker layer disposed under the functional layer towards the substrate protects it during a possible heat treatment at high temperature, the bending type and and/ or quenching and the blocker layer disposed on the functional layer opposite the substrate protects this layer from possible degradation during the deposition of the upper dielectric coating and during a possible heat treatment at high temperature, such as bending and/ or quenching.
• the blocker layers are provided below and/or above the titanium nitride functional layer.
• the functional layer based on titanium nitride and the functional layer based on silver or silver containing metal alloy are each arranged between two dielectric coatings.
• the stack of thin layer of the invention is provided on at least one of the faces of the transparent substrate.
• coating in the sense of the present invention, it should be understood that there may be a single layer or several layers of different materials inside the coating. Hence it should be understood that the thickness of the dielectric coating corresponds to the sum of the individual thicknesses of the layer(s) constituting the coating.
• the total optical thickness (nd, calculated @ 480nm) of the dielectric coating 40 separating the two functional layers range between 40 to 300 nm.
• the dielectric coating 20 closest to the transparent substrate 10 and the dielectric coating 60 farthest from the transparent substrate each have a total optical thickness (nd, calculated @480nm) ranging between 40 nm and 200 nm.
• dielectric layer in the sense of the present invention, it should be understood that from the point of view of its nature, the material is “non-metallic", that is to say is not a metal. In the context of the invention, this term designates a material having an n / k ratio over the entire visible wavelength range (from 380 nm to 780 nm) equal to or greater than 5.
• they are deposited by magnetic field assisted sputtering, they are chosen from oxides or nitrides or oxynitrides of one or more elements chosen from titanium, silicon, aluminum, zirconium, tin, niobium and zinc or their combinations thereof,
• the dielectric layers may have a barrier function.
• barrier dielectric layers (hereinafter barrier layer) is understood to mean a layer made of a material capable of impeding the diffusion of oxygen and water at high temperature, originating from the ambient atmosphere or from the substrate, transparent, towards the functional layer. Such dielectric layers are chosen from the layers:
• oxides such as SiCh, nitrides such as silicon nitride SislS and aluminum nitrides AIN, and oxynitrides SiOxNy, optionally doped with at least one other element,
• the dielectric layers may also be so-called layers of wetting layers.
• wetting layer is meant a layer of a material capable of stabilizing the interface with the functional layer.
• These wetting layers are generally based on zinc oxide.
• the zinc oxide layer may be optionally doped with at least one other element, such as aluminum.
• the dielectric coating in few embodiments of the present invention comprise of at least one dielectric layer with barrier function and at least one dielectric layer as wetting layer.
• the dielectric layers can also be chosen according to their refractive index.
• One or more dielectric coatings further comprise a layer of absorber material.
• the layer having the absorber material is in contact and in between two dielectric layers of one or more dielectric coatings.
• Such an absorber layer may comprise Nb, Zr, NbZr, NiCr, Ni, Cr, Si, Mn, Mo, Pd, Ta, W, In, Sn, InSn, Cu, Al, Zn, V, stainless steel, or their nitrides, oxides or oxynitrides. Thickness of such absorbent layer is in the range of 0.5 nm and 5 nm.
• the position of the absorber layer sandwiched between the dielectric layers of a dielectric coating provides for a better control over reflection values both in the external glass side and the internal coating side. Further this configuration of the absorber layer provides for achieving a wide range of reflection colors while maintaining the desired levels of reflection.
• the dielectric coating 20 comprising the dielectric layer 21 based on silicon nitride is located directly in contact with the transparent substrate below the functional layer 50 based on titanium nitride; the dielectric coating 40 comprising the dielectric layer 41 based on silicon nitride is located directly above and in contact with the functional layer 50 based on titanium nitride; the dielectric coating 60 comprising the dielectric layer 61 based on silicon nitride is located above the functional layer 100 based on silver or silver containing metal alloy.
• the stack of thin layers may optionally comprise an overcoat layer 80, as shown in FIG. 2.
• the overcoat layer is preferably the last layer of the stack, that is to say the layer furthest from the substrate coated with the stack (before heat treatment). These layers generally have a thickness of between 0.5 and 10 nm, preferably 1 and 5 nm.
• This overcoat layer may be chosen from a layer comprising titanium or zirconium, or these metals being in metallic, oxidized or nitrided form (partially or wholly). According to one embodiment, the overcoat layer is based on titanium zirconium oxide and / or nitride, preferably based on titanium zirconium nitride.
• the transparent substrates according to the invention are preferably in a mineral rigid material, such as glass, or organic based on polymers (or polymer).
• the substrate is preferably glass or glass-ceramic sheet.
• the substrate is preferably transparent, colorless (it is then a clear or extra-clear glass) or colored, for example blue, gray or bronze.
• the glass is preferably of the silico-soda-lime type, but it may also be of borosilicate or alumino- borosilicate type glass.
• the substrate is made of glass, in particular silico-soda-lime or polymeric organic material.
• the substrate advantageously has at least one dimension greater than or equal to 1 m, or even 2 m and even 3 m.
• the thickness of the substrate generally varies between 0.5 mm and 19 mm, preferably between 0.7 and 9 mm, especially between 2 and 8 mm, or even between 4 and 6 mm.
• the substrate may be flat or curved, or even flexible.
• the invention also relates to a method for preparing a material comprising a transparent substrate coated with a thin film stack deposited by cathodic sputtering possibly assisted by a magnetic field, the method comprises the following sequence of steps: first dielectric coating comprising at least one dielectric layer is deposited on the transparent substrate, a first functional layer based on titanium nitride is then deposited, a second dielectric coating comprising at least one dielectric layer is deposited on titanium nitride layer, a second functional layer based on silver or silver-containing metal alloy is then deposited followed by deposition of the third dielectric coating comprising at least one dielectric layer.
• the label “first”, “second”, “third” for the functional layers and/ or dielectric coatings are defined starting from the substrate bearing the stack and with reference to the layers or coatings having the same function.
• the functional layer closest to the substrate is the first functional layer
• the next one moving away from the substrate is the second functional layer
• the dielectric coating closest to the substrate is the first dielectric coating
• the next one moving away from the substrate is the second dielectric coating etc.
• the solar control glass article 101 is provided with a temporary protective coating conventionally known in the art in order as the furthest layer from the substrate to protect the underlying stack of thin layers during heat treatment. As is known from the conventional processes this temporary protective layer is burned off during the heat treatment.
• the invention also relates to a glazing unit comprising at least one material according to the invention.
• the glazing may be in the form of monolithic glazing or single glazing, laminated glazing or multiple glazing.
• a monolithic glazing has 2 faces, the face 1 is outside the building and therefore constitutes the outer wall of the glazing, the face 2 is inside the building and therefore constitutes the inner wall of the glazing.
• a double glazing has 4 faces, the face 1 is outside the building and therefore constitutes the outer wall of the glazing, the face 4 is inside the building and therefore constitutes the inner wall of the glazing, the faces 2 and 3 being inside the double glazing.
• the stack is preferably positioned in the glazing so that the incident light coming from outside passes through the first dielectric coating before passing through the first functional metallic layer.
• the stack is not deposited on the face of the substrate that defines the external wall of the glazing but on the inner face of this substrate.
• the stack is therefore advantageously positioned on face 2, face 3 of the glazing being the outermost face of the glazing, as is customary.
• the glazing is preferably chosen from multiple glazings, in particular a double- glazing unit or a triple-glazing unit, comprising at least one material according to the invention and at least one second substrate, the material and the second substrate being separated by at least one intermediate gas, said glazing providing a separation between an outer space and an interior space.
• the material that is to say the substrate coated with the stack, may undergo a high-temperature heat treatment such as an annealing, for example a flash annealing such as a laser or flame annealing, a tempering and/or a bending.
• the temperature of the heat treatment is greater than 500° C, preferably greater than 550° C, and better still greater than 600° C.
• the substrate coated with the stack may therefore be curved and/or tempered.
• the stack is preferably deposited on face 2, that is to say that it is on the substrate that defines the external wall of the glazing and more specifically on the inner face of this substrate.
• a monolithic glazing comprises 2 faces; face 1 is on the outside of the building and therefore constitutes the external wall of the glazing, face 2 is on the inside of the building and therefore constitutes the internal wall of the glazing.
• a multiple glazing comprises at least two substrates kept at a distance so as to delimit a cavity filled by an insulating gas (e.g., dry air, Ar, Kr or their mixture).
• an insulating gas e.g., dry air, Ar, Kr or their mixture.
• the materials according to the invention are very particularly suitable when they are used in double glazings with enhanced thermal insulation (ETI).
• a double glazing comprises 4 faces; face 1 is outside of the building and therefore constitutes the external wall of the glazing, face 4 is inside the building and therefore constitutes the internal wall of the glazing, faces 2 and 3 being on the inside of the double glazing.
• a triple glazing comprises 6 faces; face 1 is outside of the building (external wall of the glazing), face 6 is inside the building (internal wall of the glazing) and faces 2 to 5 are on the inside of the triple glazing.
• a laminated glazing comprises at least one structure of first substrate/sheet(s)/second substrate type. The stack of thin layers is positioned on at least one of the faces of one of the substrates. The stack may be on the face of the second substrate not in contact with the, preferably polymer, sheet. This embodiment is advantageous when the laminated glazing is assembled as double glazing with a third substrate.
• the glazing according to the invention used in a multiple glazing e.g., a double glazing unit, has internal and external reflection colors that is not too dull at the same time is not too reflective. These two features aid in visual comfort for people facing the interior and exterior of the glazing. Furthermore, these visual appearances change minimally irrespective of the angle of incidence with which the glazing is observed (normal incidence and under an angle). This means that an observer does not have the impression of a significant lack of uniformity in color or in appearance.
• a coated solar control glass article 101 having the stack of thin layers comprises starting from the glass substrate 10, as illustrated in FIG. 3: a first dielectric coating 20 made of silicon nitride; a functional layer 50 based on TiN x ; a second dielectric coating 40 made of silicon nitride; a blocking layer 90 made of Ni and Cr; a second functional layer 100 based on silver; a blocking layer 91 made of Ni and Cr; a third dielectric coating 60 made of silicon nitride; and optionally one overcoat layer 80 made of TiZrNx.
• Stack of thin layers are deposited on substrates made of clear soda-lime glass with a thickness of 6 mm.
• one functional layer is a layer of silver (Ag)
• another functional layer is a layer of titanium nitride (TiN x )
• the blocking layers are metallic layers made of nickel-chromium alloy (NiCr)
• the dielectric barrier layers are based on silicon nitride (SisN ⁇
• the overcoat layer are made of titanium zirconium oxide (TiZrNx).
• Table 1 lists the materials and thicknesses in nanometers for each layer or coating that forms the stacks as a function of their position with respect to the substrate bearing the stack (final line at the bottom of the table).
• the “Ref.” numbers correspond to the references from FIG. 3.
• a Comparative sample was also prepared by constructing the stack of thin layers provided in the prior art Patent Application WO2018129135, particularly example 8 by replacing the TiN functional layers farthest from the substrate with a stack of layers: NiCr/Ag/NiCr as that taught in the present invention.
• This comparative example was prepared in attempt to study if the such a replacement was able to achieve the desired characteristics as that taught in the present invention as shown in Table 2.
• Comparative samples 2A, 2B were also prepared using solar control product available in the market place comprising a single layer of silver that exhibit a selectivity of ⁇ 1.5.
• Table 3 lists the main optical characteristics measured when the glazings are part of double glazing having a 6/15/6 structure: 6 mm glass/15 mm interlayer space filled with 90% argon and 10% air/6 mm glass, the stack being positioned on face 2 (face 1 of the glazing being the outermost face of the glazing, as is customary).
• face 1 of the glazing being the outermost face of the glazing, as is customary.
• TL indicates: the light transmission in the visible region in %, measured according to the illuminant D65 Obs 2; a*T and b*T indicate the a* and b* colors in transmission in the L*a*b* system measured according to the illuminant D65 Obs 2 and measured perpendicularly to the glazing;
• Rext indicates: the light reflection in the visible region in %, measured according to the illuminant D65 Obs 2 on the side of the outermost face, face 1; a*Rext and b*R ex t indicate the a* and b* colors in reflection in the L*a*b* system measured according to the illuminant D65 Obs 2 on the side of the outermost face and thus measured perpendicularly to the glazing;
• Rint indicates: the light reflection in the visible region in %, measured according to the illuminant D65 Obs 2 on the side of the internal face, face 4; a*Rint and b*Rint indicate the a* and b* colors in reflection in the L*a*b* system measured according to the illuminant D65 Obs 2 on the side of the internal face and thus measured perpendicularly to the glazing.
• Table 4 Calorimetric Values
• the samples according to the present invention all achieve high selectivity values >1.6.
• the inventive samples are particularly advantageous since they have, in addition to a high selectivity, low external reflection, particularly less than 20%, low internal reflection, particularly less than 15%.
• the proposed invention therefore makes it possible to achieve combined desired solar performance, optical and aesthetic properties.
• Comparative samples 2A & 2B are particularly useful to demonstrate how the inventive samples prepared according to the teachings of the present invention have improved performance (selectivity) as compared to the comparative samples. Thus the inventive sample is able to achieve a high selectivity without any additional silver layers.
• the glazing described in the present disclosure finds application as a glazed element in building.
• the glazing may form a double or triple glazing with the coating side of the glass arranged facing the closed space inside the multiple glazing.
• the glazing may also form a laminated glazing whose stack of layers may be in contact with the thermoplastic adhesive material connecting the substrates, in general PVB.
• the glazing according to the invention is, however, particularly useful when the multilayer stack is facing the outer environment, whether it is an insulated glazing or laminated glazing, but also optionally a multiple glazing.
• the glazing may also be enameled.
• the glazing of the present disclosure can also be annealed, strengthened, toughened, tempered or curved and/or bent.
• the tempered glazing can also be used in building wall cladding panel of curtain walling for interior applications. Further an also be used as a side window, rear window or sunroof for an automobile or other vehicle.
• the terms “comprises,” “comprising,” “includes,” “including,” “has,” “having” or any other variation thereof, are intended to cover a non-exclusive inclusion.
• a method, article, or apparatus that comprises a list of features is not necessarily limited only to those features but may include other features not expressly listed or inherent to such method, article, or apparatus.
• “or” refers to an inclusive-or and not to an exclusive-or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present), A is false (or not present) and B is true (or present), and both A and B are true (or present).
• TITLE GLAZING COMPRISING A STACK OF THIN LAYERS HAVING TWO

Landscapes

• Chemical & Material Sciences (AREA)
• Engineering & Computer Science (AREA)
• Materials Engineering (AREA)
• Organic Chemistry (AREA)
• Life Sciences & Earth Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• General Chemical & Material Sciences (AREA)
• Geochemistry & Mineralogy (AREA)
• Mechanical Engineering (AREA)
• Metallurgy (AREA)
• Laminated Bodies (AREA)
• Surface Treatment Of Glass (AREA)

Priority Applications (2)

Applications Claiming Priority (2)

Publications (1)

Family

ID=90012812

Family Applications (1)

Country Status (4)

Families Citing this family (1)

Citations (2)

• 2022
  • 2022-08-26 IN IN202241049110A patent/IN202241049110A/en unknown
• 2023
  • 2023-08-24 WO PCT/IN2023/050796 patent/WO2024042545A1/en not_active Ceased
• 2025
  • 2025-02-25 MX MX2025002267A patent/MX2025002267A/es unknown
  • 2025-03-21 CO CONC2025/0003699A patent/CO2025003699A2/es unknown

Patent Citations (2)

Also Published As

Similar Documents

Legal Events