WO2024040626A1 - Temperature measurement method and apparatus based on synchronous detection - Google Patents

Temperature measurement method and apparatus based on synchronous detection Download PDF

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WO2024040626A1
WO2024040626A1 PCT/CN2022/115795 CN2022115795W WO2024040626A1 WO 2024040626 A1 WO2024040626 A1 WO 2024040626A1 CN 2022115795 W CN2022115795 W CN 2022115795W WO 2024040626 A1 WO2024040626 A1 WO 2024040626A1
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signal
temperature
component
measurement
excitation signal
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PCT/CN2022/115795
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French (fr)
Chinese (zh)
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段宏宇
徐怀明
马清华
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北京华卓精科科技股份有限公司
北京优微精密测控技术研究有限公司
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Publication of WO2024040626A1 publication Critical patent/WO2024040626A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K7/00Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
    • G01K7/16Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
    • G01K7/22Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements the element being a non-linear resistance, e.g. thermistor
    • G01K7/24Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements the element being a non-linear resistance, e.g. thermistor in a specially-adapted circuit, e.g. bridge circuit

Definitions

  • This application relates to the technical field of temperature measurement, and specifically to a temperature measurement method and device based on synchronous detection.
  • the temperature sensor For environments with complex changes in the electromagnetic environment, to accurately measure temperature, the temperature sensor needs to be close to the measured object. However, the measured object is in a changing electromagnetic field. The temperature sensor cannot physically take measures such as isolation to reduce the alternating electromagnetic field. interference with its measurements. Relevant interference includes: (1) The temperature sampling circuit (sensor)'s own noise; (2) The induction effect of the alternating electromagnetic field within the environment on the temperature sensor. It can be seen that in the process of denoising the temperature signal, not only the influence of white noise must be considered, but also the influence of the temperature sensor in the alternating electromagnetic field environment needs to be considered. Therefore, it is very important to reduce the impact of environmental noise on the temperature signal.
  • the patent "Negative Feedback Closed-Loop AC Bridge Measurement Circuit” with application number 202022842826.6 and publication number CN213906628 discloses a temperature measurement device and temperature calculation method.
  • This measurement method takes advantage of the advantages of the bridge and negative feedback circuit to suppress the signal channel.
  • the quantization noise in the circuit improves the temperature measurement accuracy to a certain extent, but it requires higher accuracy of the signal source.
  • the circuits include bridge circuits, detector circuits, integrating circuits and other related circuits.
  • the board takes up a large space, has complex design and high cost. .
  • the patent "Temperature Measurement Device and Temperature Measurement Method” with application number 201010618396.8 and publication number CN102539001 discloses a temperature measurement device and temperature measurement method that automatically selects appropriate excitation constant current sources and precision references for different temperature sensors. Resistors reduce measurement errors to a certain extent, but high-precision constant current sources occupy a large space and require high-precision resistors, resulting in high cost and complicated design. Generally, the removal of temperature interference signals is achieved through hardware low-pass filtering, which is costly and cannot effectively remove the noise caused by temperature acquisition in complex electromagnetic environments.
  • the present application provides a temperature measurement method and device based on synchronous detection.
  • a temperature measurement method based on synchronous detection including:
  • the temperature value corresponding to the measurement signal is calculated based on the third DC component and the excitation signal.
  • the excitation signal is a voltage signal generated by a signal generator, and the signal generator is controlled by a main control chip; the main control chip can directly obtain the excitation signal;
  • the excitation signal is applied to the temperature measurement circuit; the temperature measurement circuit includes a temperature sensor; and the measurement signal is the measured voltage signal at both ends of the temperature sensor.
  • performing synchronous detection processing on the excitation signal and the measurement signal includes:
  • a low-pass filter is used to filter the superimposed signal to obtain the first DC component.
  • A is the amplitude of the excitation signal
  • f m is the frequency of the excitation signal
  • a and f m are both known quantities
  • B is the amplitude of the measurement signal.
  • the amplitude A and frequency f m of the excitation signal can be changed through the control of the main control chip.
  • the superimposed signal is:
  • the first DC component is:
  • determining the third DC component based on the first DC component and the second DC component includes:
  • the third DC component 2 ⁇ the first DC component ⁇ the second DC component.
  • calculating the temperature value corresponding to the measurement signal based on the third DC component and the excitation signal includes:
  • the resistance calculation model is:
  • U ref is the excitation signal
  • U ntc is the corrected measurement signal
  • R n is the fixed resistance value in series with the temperature sensor
  • K U ref /U ntc .
  • a temperature measurement device based on synchronous detection including:
  • an acquisition module configured to acquire the excitation signal and the measurement signal
  • a synchronous detection module configured to perform synchronous detection processing on the excitation signal and the measurement signal to obtain the first DC component
  • An extraction module configured to extract the amplitude of the excitation signal to obtain the second DC component
  • a determining module configured to determine the third DC component based on the first DC component and the second DC component
  • a solution module configured to calculate the temperature value corresponding to the measurement signal according to the third DC component and the excitation signal.
  • the solution of this application provides a more efficient and convenient noise processing method. It uses the principle of synchronous detection to process the data returned by the temperature measurement circuit, which can better eliminate the impact of noise on the temperature signal and reduce pulse noise and periodic noise.
  • the influence on the temperature signal can more accurately measure the temperature at the location of the temperature sensor in a complex electromagnetic environment; the circuit design of this solution is simple, suitable for scenarios with limited circuit board space and strict cost requirements, and can accurately and efficiently detect interference environments in real time. Perform fast and efficient calculations based on temperature measurements.
  • FIG. 1 is a flow chart of a temperature measurement method based on synchronous detection according to an exemplary embodiment.
  • FIG. 2 is a circuit diagram of an application scenario of a temperature measurement method based on synchronous detection according to an exemplary embodiment.
  • Figure 3 is a circuit schematic diagram of the temperature measurement circuit in the circuit shown in Figure 3.
  • FIG. 4 is a flow chart of an algorithm for reducing temperature signal noise according to an exemplary embodiment.
  • Figure 5 is a schematic diagram of a noise reduction algorithm configured to measure the temperature of a coarse motion motor according to an embodiment of the present application.
  • Figure 6a is the resistance value collected by the temperature channel before noise reduction in Embodiment 1.
  • Figure 6b shows the resistance value collected by the temperature channel after noise reduction in Embodiment 1.
  • Figure 7 is a schematic diagram of a noise reduction algorithm configured to measure the temperature of a micromotor according to an embodiment of the present application.
  • the temperature sensor In order to measure the temperature of equipment working in an alternating electromagnetic environment, the temperature sensor needs to be close to the object being measured; in this way, in the alternating electromagnetic field, the temperature sensor, in addition to testing the temperature, also induces the alternating electromagnetic field, producing an alternating induced voltage. (current), for temperature measurement, this induced voltage (or current) is noise. Affected by the alternating electromagnetic field, the temperature voltage value measured by the temperature sensor changes greatly. The noise in the signal collected by some temperature sensors can even completely cover the temperature information. In order to accurately and efficiently measure the temperature around the motor, the signals collected by the temperature sensor need to be processed for noise reduction.
  • FIG. 1 is a flow chart of a temperature measurement method based on synchronous detection according to an exemplary embodiment. The method may include the following steps:
  • Step S1 Obtain the excitation signal and measurement signal
  • Step S2 Perform synchronous detection processing on the excitation signal and the measurement signal to obtain the first DC component
  • Step S3 Extract the amplitude of the excitation signal to obtain the second DC component
  • Step S4 Determine the third DC component based on the first DC component and the second DC component
  • Step S5 Calculate the temperature value corresponding to the measurement signal based on the third DC component and the excitation signal.
  • the solution of this application provides a more efficient and convenient noise processing method. It uses the principle of synchronous detection to process the data returned by the temperature measurement circuit, which can better eliminate the impact of noise on the temperature signal and reduce pulse noise and periodic noise.
  • the influence on the temperature signal can more accurately measure the temperature at the location of the temperature sensor in a complex electromagnetic environment; the circuit design of this solution is simple, suitable for scenarios with limited circuit board space and strict cost requirements, and can accurately and efficiently detect interference environments in real time. Perform fast and efficient calculations based on temperature measurements.
  • steps in the flowchart of FIG. 1 are shown in sequence as indicated by arrows, these steps are not necessarily executed in the order indicated by arrows. Unless explicitly stated in this article, there is no strict order restriction on the execution of these steps, and these steps can be executed in other orders. Moreover, at least some of the steps in Figure 1 may include multiple sub-steps or multiple stages. These sub-steps or stages are not necessarily executed at the same time, but may be executed at different times. The execution of these sub-steps or stages The sequence is not necessarily sequential, but may be performed in turn or alternately with other steps or sub-steps of other steps or at least part of the stages.
  • the temperature measurement device may have a structure as shown in FIG. 2 .
  • the device includes: a controller, a signal generator, a temperature measurement circuit, a conditioning circuit and a signal sampling circuit; the temperature measurement circuit includes a temperature sensor and a voltage dividing resistor connected in series.
  • the controller is configured to control the reference signal generator to output an excitation signal, and the excitation signal is applied to both ends of the temperature measurement circuit;
  • the conditioning circuit is configured to collect the divided voltage at both ends of the temperature sensor, and divide the voltage into The voltage is conditioned and then output to the signal sampling circuit.
  • the controller obtains the divided voltage and the excitation signal from the signal sampling circuit, and calculates the temperature value detected by the temperature sensor based on the divided voltage, the excitation signal voltage and the resistance value of the voltage dividing resistor.
  • the excitation signal is a voltage signal generated by a signal generator, and the signal generator is controlled by a main control chip; the main control chip can directly obtain the excitation signal;
  • the excitation signal is applied to the temperature measurement circuit; the temperature measurement circuit includes a temperature sensor; and the measurement signal is the measured voltage signal at both ends of the temperature sensor.
  • the excitation signal is generated by the DA chip under the control of the main control chip to generate the required excitation modulation signal.
  • the signal After passing through the conditioning circuit, the signal is output to the AD sampling chip for collection, which is recorded as U ref ; at the same time, the excitation signal is added to the The two ends of the series circuit composed of the voltage dividing resistors R 1 and R 2 and the temperature sensor.
  • the temperature sensor obtains the voltage through the voltage dividing network.
  • After passing through the op amp amplification circuit it is output to the AD sampling chip through the conditioning circuit to obtain K 1 ⁇ U ntc .
  • the AD sampling chip under the control of the main control chip, simultaneously samples the amplified and conditioned signals of the excitation signal and the temperature sensor's voltage division signal.
  • the main control chip obtains a high-precision temperature sensor voltage division signal through calculation, and then finds the corresponding temperature-resistance of the temperature sensor. Curve, a high-precision temperature measurement signal can be obtained.
  • the calculation principle of the main control chip is as follows:
  • U ref is the signal collected by the AD after the excitation signal output by the main control chip passes through the conditioning circuit;
  • U ntc is the temperature signal collected by the AD chip after the temperature sensor outputs the conditioning circuit;
  • R ntc is the temperature sensor,
  • R 1 and R 2 is a voltage dividing resistor, connected in series across both ends of R ntc .
  • R ntc is an unknown quantity.
  • the calculation formula of R ntc can be obtained as follows:
  • Equation (2) For high-precision temperature testing in small spaces, it can be seen from Equation (2) and Figure 4 that U ntc is generated by U ref partial pressure, that is, it has a certain proportional relationship, that is, U ref can be approximated as KR ntc , such that (2) can be simplified to:
  • the reference signal generator can provide a variety of excitation signals, including sinusoidal signals and square wave signals. It can be seen from formula (2) that the excitation signal U ntc can be an arbitrary waveform, including DC signals; using DC excitation can simplify the design, but it cannot distinguish between temperature drift, offset voltage and useful signals, resulting in a decrease in measurement accuracy; while alternating waveforms can effectively To eliminate the effects of temperature drift and offset voltage, the alternating waveform is preferred as the excitation signal.
  • noise refers to other signals that interfere with the temperature signal.
  • Filtering is the operation of filtering out specific frequency bands in signals and is an important measure to suppress and prevent interference.
  • Low-pass filter is a filtering method. The rule is that low-frequency signals can pass normally, while high-frequency signals that exceed the set threshold are blocked and weakened.
  • the value A and frequency f m are known and can be changed through the control of the main control chip.
  • the size and frequency are known and can be changed by modifying the program.
  • B is the amplitude of the measurement signal.
  • the corresponding relationship between the excitation signal and the measurement signal is determined by the temperature measurement circuit.
  • the excitation signal uses the excitation signal, calculate the resistance value after completing low-pass filtering, and then determine the temperature.
  • the excitation signal is sent by the FPGA and noise is reduced through the synchronous detection algorithm; low-pass filtering is a step in the synchronous detection algorithm.
  • performing synchronous detection processing on the excitation signal and the measurement signal includes:
  • a low-pass filter is used to filter the superimposed signal to obtain the first DC component.
  • the excitation signal and the measurement signal are multiplied, that is, the superimposed signal is:
  • the result obtained can be regarded as the superposition of the DC signal and the high-frequency AC signal.
  • the DC signal (first DC component) can be obtained as:
  • the second DC component is the amplitude A of the excitation signal, which is a known quantity; thus the amplitude of the corrected measurement signal (ie, the third DC component) can be calculated:
  • the third DC component 2 ⁇ the first DC component ⁇ the second DC component
  • the excitation signal and the corrected measurement signal are input into the resistance calculation model, and the resistance of the temperature measuring resistor can be calculated.
  • the current ambient temperature can be obtained by using the look-up table method according to the characteristic curve of the temperature measuring resistor.
  • Embodiment 1 Measurement and calculation of temperature signal of coarse motion motor of double workpiece stage
  • a temperature sensor In order to accurately monitor the temperature of the environment around the coarse motion motor, a temperature sensor is placed immediately adjacent to the coarse motion motor.
  • the temperature sensor placed in this embodiment is an NTC temperature measuring resistor; the temperature collected by the temperature measuring resistor
  • the signal is transmitted to the temperature measurement circuit in the form of a voltage signal, and the sampled temperature signal is transmitted to the host computer; the sampled temperature signal is used as the input of the synchronous detection and noise reduction algorithm, and is denoised in the host computer algorithm; the denoised temperature signal Enter the table lookup algorithm to calculate the real-time temperature value.
  • the final temperature value is displayed and processed by the host computer and the next step is processed.
  • test data results are shown in Figure 6.
  • the standard deviation of the temperature channel resistance value of the coarse motion motor before noise reduction is: 470.235; the standard deviation of the temperature channel resistance value of the coarse motion motor after noise reduction (after the system is stabilized) is 0.0583. Can meet actual temperature testing needs.
  • Embodiment 2 Noise reduction of temperature signal of micro-motor on dual workpiece stages of photolithography machine
  • a temperature sensor In order to accurately monitor the temperature of the environment around the micromotor, a temperature sensor is placed close to the micromotor. The temperature signal collected by the temperature sensor is transmitted to the temperature sampling circuit in the form of voltage. The temperature signal after passing through the sampling circuit is transmitted as input to The noise reduction algorithm performs processing to obtain the temperature value, and finally the temperature value is transmitted to the host computer.
  • a temperature sensor is placed immediately adjacent to the coarse-motor motor.
  • the temperature sensor placed is an NTC temperature measuring resistor; the temperature signal collected by the temperature measuring resistor is transmitted in the form of a voltage signal.
  • the sampled temperature signal is obtained; the sampled temperature signal is used as the input of the synchronous detection and noise reduction algorithm, and is denoised in the main control chip; the denoised temperature signal enters the lookup table algorithm to calculate the real-time temperature value.
  • the temperature value is transmitted to the host computer.
  • An embodiment of the present application also provides a temperature measurement device based on synchronous detection, including:
  • an acquisition module configured to acquire the excitation signal and the measurement signal
  • a synchronous detection module configured to perform synchronous detection processing on the excitation signal and the measurement signal to obtain the first DC component
  • An extraction module configured to extract the amplitude of the excitation signal to obtain the second DC component
  • a determining module configured to determine the third DC component based on the first DC component and the second DC component
  • a solution module configured to calculate the temperature value corresponding to the measurement signal according to the third DC component and the excitation signal.
  • each module in the above-mentioned temperature measurement device can be implemented in whole or in part by software, hardware and combinations thereof.
  • Each of the above modules can be embedded in or independent of the processor of the computer device in the form of hardware, or can be stored in the memory of the computer device in the form of software, so that the processor can call and execute the operations corresponding to each of the above modules.
  • various parts of the present application can be implemented in hardware, software, firmware, or a combination thereof.
  • various steps or methods may be implemented in software or firmware stored in a memory and executed by a suitable instruction execution system.
  • a logic gate circuit configured to implement a logical function for a data signal
  • Discrete logic circuits application specific integrated circuits with suitable combinational logic gates, programmable gate arrays (PGA), field programmable gate arrays (FPGA), etc.
  • the program can be stored in a computer-readable storage medium.
  • the program can be stored in a computer-readable storage medium.
  • each functional unit in various embodiments of the present application can be integrated into a processing module, or each unit can exist physically alone, or two or more units can be integrated into one module.
  • the above integrated modules can be implemented in the form of hardware or software function modules. If the integrated module is implemented in the form of a software function module and sold or used as an independent product, it can also be stored in a computer-readable storage medium.
  • the storage media mentioned above can be read-only memory, magnetic disks or optical disks, etc.
  • the use of the principle of synchronous detection provided by the embodiments of this application to process the data returned by the temperature measurement circuit can better eliminate the impact of noise on the temperature signal, reduce the impact of pulse noise and periodic noise on the temperature signal, and provide more accurate Measure the temperature at the location of the temperature sensor in a complex electromagnetic environment; the circuit design of this solution is simple, suitable for scenarios with limited circuit board space and strict cost requirements, and can accurately and efficiently calculate temperature measurements in interference environments in real time. , has significant economic benefits.

Abstract

A temperature measurement method and apparatus based on synchronous detection. The method comprises: acquiring an excitation signal and a measurement signal (S1); performing synchronous detection processing on the excitation signal and the measurement signal, so as to obtain a first direct-current component (S2); extracting the amplitude of the excitation signal, so as to obtain a second direct-current component (S3); according to the first direct-current component and the second direct-current component, determining a third direct-current component (S4); and according to the third direct-current component and the excitation signal, calculating a temperature value corresponding to the measurement signal (S5). In the temperature measurement method and apparatus based on synchronous detection, data which is passed back by a temperature measurement circuit is processed by using a synchronous detection principle, such that the impact of noise on a temperature signal can be better eliminated, and the impact of pulse noise and periodic noise on the temperature signal can be reduced, thereby measuring the temperature of the position of a temperature sensor in a complicated electromagnetic environment more accurately.

Description

基于同步检波的温度测量方法和装置Temperature measurement method and device based on synchronous detection
相关申请的交叉引用Cross-references to related applications
本申请要求于2022年08月24日提交中国专利局的申请号为2022110209874、名称为“基于同步检波的温度测量方法和装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application with application number 2022110209874 and titled "Temperature Measurement Method and Device Based on Synchronous Detection" submitted to the China Patent Office on August 24, 2022, the entire content of which is incorporated into this application by reference. middle.
技术领域Technical field
本申请涉及温度测量技术领域,具体涉及一种基于同步检波的温度测量方法和装置。This application relates to the technical field of temperature measurement, and specifically to a temperature measurement method and device based on synchronous detection.
背景技术Background technique
对于电磁环境变化复杂的环境,要准确测量温度,需要温度传感器紧贴被测物体,但被测物体处于变化的电磁场中,测温传感器不能从物理上采取隔离等相关措施,减小交变电磁场对其测量的干扰。相关干扰包括:(1)温度采样电路(传感器)自身噪声;(2)环境内部交变电磁场对温度传感器的感应影响。由此可见,温度信号的降噪过程中不仅要考虑白噪声影响,还需要考虑交变电磁场环境的温度传感器的影响。因此降低环境噪声对温度信号的影响十分重要。For environments with complex changes in the electromagnetic environment, to accurately measure temperature, the temperature sensor needs to be close to the measured object. However, the measured object is in a changing electromagnetic field. The temperature sensor cannot physically take measures such as isolation to reduce the alternating electromagnetic field. interference with its measurements. Relevant interference includes: (1) The temperature sampling circuit (sensor)'s own noise; (2) The induction effect of the alternating electromagnetic field within the environment on the temperature sensor. It can be seen that in the process of denoising the temperature signal, not only the influence of white noise must be considered, but also the influence of the temperature sensor in the alternating electromagnetic field environment needs to be considered. Therefore, it is very important to reduce the impact of environmental noise on the temperature signal.
相关技术中,目前市场上常见的测温电路大多采用3线、4线制,并且需要高精度的恒流电源,需要设计复杂的恒流源电路,通过严格的电路等长,高精度器件、等比例阻容参考值等措施,保证在测温传感器上输出信号的严格匹配。In related technologies, most of the common temperature measurement circuits on the market currently use 3-wire or 4-wire systems, and require high-precision constant current power supplies. Complex constant-current source circuits need to be designed, and through strict circuit length, high-precision devices, Measures such as equal proportional resistance and capacitance reference values ensure strict matching of the output signal on the temperature sensor.
比如申请号为202022842826.6,公开号为CN213906628的专利《负反馈闭环交流电桥测量电路》公开了一种温度测量装置和温度计算方法,该测量方法利用电桥和负反馈电路的优点,抑制了信号通道内的量化噪声,一定程度上提高了温度测量精度,但对信号源的精度要求较高,电路有电桥电路,检波电路,积分电路等相关电路,板卡占用空间大,设计复杂,成本高。For example, the patent "Negative Feedback Closed-Loop AC Bridge Measurement Circuit" with application number 202022842826.6 and publication number CN213906628 discloses a temperature measurement device and temperature calculation method. This measurement method takes advantage of the advantages of the bridge and negative feedback circuit to suppress the signal channel. The quantization noise in the circuit improves the temperature measurement accuracy to a certain extent, but it requires higher accuracy of the signal source. The circuits include bridge circuits, detector circuits, integrating circuits and other related circuits. The board takes up a large space, has complex design and high cost. .
申请号为201010618396.8,公开号为CN102539001的专利《温度测量装置及其温度测量方法》公开了一种温度测量装置和温度测量方法,针对于不同的温度传感器自动选择合适的激励恒流源与精密参考电阻,在一定程度上减小了测量误差,但高精度恒流源 所占用的空间较大,需要高精度电阻,造成成本高,设计复杂。一般通过硬件低通滤波,实现温度干扰信号的去除,成本高,不能有效去除复杂电磁环境下,温度采集所带来的噪声。The patent "Temperature Measurement Device and Temperature Measurement Method" with application number 201010618396.8 and publication number CN102539001 discloses a temperature measurement device and temperature measurement method that automatically selects appropriate excitation constant current sources and precision references for different temperature sensors. Resistors reduce measurement errors to a certain extent, but high-precision constant current sources occupy a large space and require high-precision resistors, resulting in high cost and complicated design. Generally, the removal of temperature interference signals is achieved through hardware low-pass filtering, which is costly and cannot effectively remove the noise caused by temperature acquisition in complex electromagnetic environments.
申请内容Application content
为至少在一定程度上克服相关技术中存在的问题,本申请提供一种于同步检波的温度测量方法和装置。In order to overcome the problems existing in the related art at least to a certain extent, the present application provides a temperature measurement method and device based on synchronous detection.
根据本申请实施例的第一方面,提供一种基于同步检波的温度测量方法,包括:According to a first aspect of the embodiment of the present application, a temperature measurement method based on synchronous detection is provided, including:
获取激励信号和测量信号;Obtain excitation signals and measurement signals;
将所述激励信号和所述测量信号进行同步检波处理,获得第一直流分量;Perform synchronous detection processing on the excitation signal and the measurement signal to obtain the first DC component;
提取所述激励信号的幅值,获得第二直流分量;Extract the amplitude of the excitation signal to obtain the second DC component;
根据第一直流分量和第二直流分量确定第三直流分量;Determine the third DC component based on the first DC component and the second DC component;
根据第三直流分量和所述激励信号解算所述测量信号对应的温度值。The temperature value corresponding to the measurement signal is calculated based on the third DC component and the excitation signal.
可选地,所述激励信号为信号发生器产生的电压信号,所述信号发生器受控于主控芯片;所述主控芯片能够直接获取激励信号;Optionally, the excitation signal is a voltage signal generated by a signal generator, and the signal generator is controlled by a main control chip; the main control chip can directly obtain the excitation signal;
所述激励信号施加在测温电路上;所述测温电路包括温度传感器;所述测量信号是测量得到的所述温度传感器两端的电压信号。The excitation signal is applied to the temperature measurement circuit; the temperature measurement circuit includes a temperature sensor; and the measurement signal is the measured voltage signal at both ends of the temperature sensor.
可选地,所述将所述激励信号和所述测量信号进行同步检波处理,包括:Optionally, performing synchronous detection processing on the excitation signal and the measurement signal includes:
将所述激励信号和所述测量信号相乘,获得叠加信号;Multiply the excitation signal and the measurement signal to obtain a superimposed signal;
采用低通滤波器对所述叠加信号进行滤波,获得第一直流分量。A low-pass filter is used to filter the superimposed signal to obtain the first DC component.
可选地,所述激励信号记为y=Asin2πf mt;所述测量信号记为p=Bsin2πf mt; Optionally, the excitation signal is recorded as y=Asin2πf m t; the measurement signal is recorded as p=Bsin2πf m t;
其中,A为激励信号的幅值,f m为激励信号的频率,A和f m均为已知量;B为测量信号的幅值。 Among them, A is the amplitude of the excitation signal, f m is the frequency of the excitation signal, A and f m are both known quantities; B is the amplitude of the measurement signal.
可选地,所述激励信号的幅值A和频率f m能够通过主控芯片的控制进行更改。 Optionally, the amplitude A and frequency f m of the excitation signal can be changed through the control of the main control chip.
可选地,所述叠加信号为:Optionally, the superimposed signal is:
Figure PCTCN2022115795-appb-000001
Figure PCTCN2022115795-appb-000001
所述第一直流分量为:
Figure PCTCN2022115795-appb-000002
The first DC component is:
Figure PCTCN2022115795-appb-000002
可选地,所述根据第一直流分量和第二直流分量确定第三直流分量,包括:Optionally, determining the third DC component based on the first DC component and the second DC component includes:
第三直流分量=2×第一直流分量÷第二直流分量。The third DC component=2×the first DC component÷the second DC component.
可选地,所述根据第三直流分量和所述激励信号解算所述测量信号对应的温度值,包括:Optionally, calculating the temperature value corresponding to the measurement signal based on the third DC component and the excitation signal includes:
将第三直流分量作为修正后的测量信号的幅值,重构出修正后的测量信号;Use the third DC component as the amplitude of the corrected measurement signal to reconstruct the corrected measurement signal;
将所述激励信号和修正后的测量信号输入预设的阻值计算模型,获得温度传感器的电阻值;Input the excitation signal and the corrected measurement signal into a preset resistance calculation model to obtain the resistance value of the temperature sensor;
根据电阻值查询温度传感器的温度-电阻对应关系,确定检测的温度值。Query the temperature-resistance correspondence relationship of the temperature sensor based on the resistance value to determine the detected temperature value.
可选地,所述阻值计算模型为:Optionally, the resistance calculation model is:
Figure PCTCN2022115795-appb-000003
Figure PCTCN2022115795-appb-000003
其中,U ref为激励信号,U ntc为修正后的测量信号,R n为与温度传感器串联的固定电阻阻值,K=U ref/U ntcAmong them, U ref is the excitation signal, U ntc is the corrected measurement signal, R n is the fixed resistance value in series with the temperature sensor, K = U ref /U ntc .
根据本申请实施例的第二方面,提供一种基于同步检波的温度测量装置,包括:According to a second aspect of the embodiment of the present application, a temperature measurement device based on synchronous detection is provided, including:
获取模块,配置成获取激励信号和测量信号;an acquisition module configured to acquire the excitation signal and the measurement signal;
同步检波模块,配置成将所述激励信号和所述测量信号进行同步检波处理,获得第一直流分量;A synchronous detection module configured to perform synchronous detection processing on the excitation signal and the measurement signal to obtain the first DC component;
提取模块,配置成提取所述激励信号的幅值,获得第二直流分量;An extraction module configured to extract the amplitude of the excitation signal to obtain the second DC component;
确定模块,配置成根据第一直流分量和第二直流分量确定第三直流分量;a determining module configured to determine the third DC component based on the first DC component and the second DC component;
解算模块,配置成根据第三直流分量和所述激励信号解算所述测量信号对应的温度值。A solution module configured to calculate the temperature value corresponding to the measurement signal according to the third DC component and the excitation signal.
本申请的实施例提供的技术方案具备以下有益效果:The technical solutions provided by the embodiments of this application have the following beneficial effects:
本申请的方案提供了一种更加高效便捷的噪声处理方式,利用同步检波的原理处理测温电路传递回的数据,可以更好的消除噪声对温度信号的影响,可以降低脉冲噪声、周期性噪声对温度信号的影响,更准确的测量电磁复杂环境中温度传感器所在位置的温 度;本方案的电路设计简单,适用电路板卡空间受限、成本要求严格的场景,能够准确高效实时地对干扰环境下的温度测量进行快速高效的计算。The solution of this application provides a more efficient and convenient noise processing method. It uses the principle of synchronous detection to process the data returned by the temperature measurement circuit, which can better eliminate the impact of noise on the temperature signal and reduce pulse noise and periodic noise. The influence on the temperature signal can more accurately measure the temperature at the location of the temperature sensor in a complex electromagnetic environment; the circuit design of this solution is simple, suitable for scenarios with limited circuit board space and strict cost requirements, and can accurately and efficiently detect interference environments in real time. Perform fast and efficient calculations based on temperature measurements.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and do not limit the present application.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description, explain the principles of the application.
图1是根据一示例性实施例示出的一种基于同步检波的温度测量方法的流程图。FIG. 1 is a flow chart of a temperature measurement method based on synchronous detection according to an exemplary embodiment.
图2是根据一示例性实施例示出的一种基于同步检波的温度测量方法的应用场景电路图。FIG. 2 is a circuit diagram of an application scenario of a temperature measurement method based on synchronous detection according to an exemplary embodiment.
图3是图3所示电路中测温电路的电路原理图。Figure 3 is a circuit schematic diagram of the temperature measurement circuit in the circuit shown in Figure 3.
图4是根据一示例性实施例示出的一种降低温度信号噪声的算法流程图。FIG. 4 is a flow chart of an algorithm for reducing temperature signal noise according to an exemplary embodiment.
图5是本申请实施例的一种降噪算法配置成粗动电机温度测量的示意图。Figure 5 is a schematic diagram of a noise reduction algorithm configured to measure the temperature of a coarse motion motor according to an embodiment of the present application.
图6a是实施例一中降噪前温度通道采集到的电阻值。Figure 6a is the resistance value collected by the temperature channel before noise reduction in Embodiment 1.
图6b是实施例一中降噪后温度通道采集到的电阻值。Figure 6b shows the resistance value collected by the temperature channel after noise reduction in Embodiment 1.
图7是本申请实施例的一种降噪算法配置成微动电机温度测量的示意图。Figure 7 is a schematic diagram of a noise reduction algorithm configured to measure the temperature of a micromotor according to an embodiment of the present application.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本申请相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本申请的一些方面相一致的方法和装置的例子。Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with this application. Rather, they are merely examples of methods and apparatus consistent with certain aspects of the application as detailed in the appended claims.
为了测量处于交变电磁环境中工作设备温度,需要温度传感器紧贴被测物体;这样,温度传感器在交变的电磁场中,除了测试温度外,还有交变电磁场感应,产生交变的感应电压(电流),对于温度测量来说,此感应电压(或电流)即为噪声。受到的交变电磁场的影响,温度传感器测量出的温度电压值变化特别大,部分温度传感器采集到的信 号中噪声甚至可以将温度信息完全覆盖掉。为准确高效地测量电机周围的温度,需要将温度传感器采集到的信号进行降噪处理。In order to measure the temperature of equipment working in an alternating electromagnetic environment, the temperature sensor needs to be close to the object being measured; in this way, in the alternating electromagnetic field, the temperature sensor, in addition to testing the temperature, also induces the alternating electromagnetic field, producing an alternating induced voltage. (current), for temperature measurement, this induced voltage (or current) is noise. Affected by the alternating electromagnetic field, the temperature voltage value measured by the temperature sensor changes greatly. The noise in the signal collected by some temperature sensors can even completely cover the temperature information. In order to accurately and efficiently measure the temperature around the motor, the signals collected by the temperature sensor need to be processed for noise reduction.
温度测量过程中会引入两种噪声:环境噪声和传感器自身噪声。常见的消除温度信号中噪声的方法有限幅滤波法、中值滤波和小波阈值滤波相结合的复合数字滤波法,滑动平均滤波法等滤波算法。这些算法无法同时兼顾电机测温系统中存在的两种噪声且使用时需要较多的内核资源,因此本申请将同步检波原理与测温原理相结合提出一种新的适用于电机测温系统的降低温度信号噪声的算法。Two types of noise are introduced during the temperature measurement process: environmental noise and sensor own noise. Common methods to eliminate noise in temperature signals include finite-amplitude filtering, composite digital filtering that combines median filtering and wavelet threshold filtering, and moving average filtering. These algorithms cannot take into account the two kinds of noise existing in the motor temperature measurement system at the same time and require more core resources when used. Therefore, this application combines the synchronous detection principle with the temperature measurement principle to propose a new algorithm suitable for the motor temperature measurement system. Algorithm for reducing temperature signal noise.
图1是根据一示例性实施例示出的一种基于同步检波的温度测量方法的流程图。该方法可以包括以下步骤:FIG. 1 is a flow chart of a temperature measurement method based on synchronous detection according to an exemplary embodiment. The method may include the following steps:
步骤S1:获取激励信号和测量信号;Step S1: Obtain the excitation signal and measurement signal;
步骤S2:将所述激励信号和所述测量信号进行同步检波处理,获得第一直流分量;Step S2: Perform synchronous detection processing on the excitation signal and the measurement signal to obtain the first DC component;
步骤S3:提取所述激励信号的幅值,获得第二直流分量;Step S3: Extract the amplitude of the excitation signal to obtain the second DC component;
步骤S4:根据第一直流分量和第二直流分量确定第三直流分量;Step S4: Determine the third DC component based on the first DC component and the second DC component;
步骤S5:根据第三直流分量和所述激励信号解算所述测量信号对应的温度值。Step S5: Calculate the temperature value corresponding to the measurement signal based on the third DC component and the excitation signal.
本申请的方案提供了一种更加高效便捷的噪声处理方式,利用同步检波的原理处理测温电路传递回的数据,可以更好的消除噪声对温度信号的影响,可以降低脉冲噪声、周期性噪声对温度信号的影响,更准确的测量电磁复杂环境中温度传感器所在位置的温度;本方案的电路设计简单,适用电路板卡空间受限、成本要求严格的场景,能够准确高效实时地对干扰环境下的温度测量进行快速高效的计算。The solution of this application provides a more efficient and convenient noise processing method. It uses the principle of synchronous detection to process the data returned by the temperature measurement circuit, which can better eliminate the impact of noise on the temperature signal and reduce pulse noise and periodic noise. The influence on the temperature signal can more accurately measure the temperature at the location of the temperature sensor in a complex electromagnetic environment; the circuit design of this solution is simple, suitable for scenarios with limited circuit board space and strict cost requirements, and can accurately and efficiently detect interference environments in real time. Perform fast and efficient calculations based on temperature measurements.
应当理解的是,虽然图1的流程图中的各个步骤按照箭头的指示依次显示,但是这些步骤并不是必然按照箭头指示的顺序依次执行。除非本文中有明确的说明,这些步骤的执行并没有严格的顺序限制,这些步骤可以以其它的顺序执行。而且,图1中的至少一部分步骤可以包括多个子步骤或者多个阶段,这些子步骤或者阶段并不必然是在同一时刻执行完成,而是可以在不同的时刻执行,这些子步骤或者阶段的执行顺序也不必然是依次进行,而是可以与其它步骤或者其它步骤的子步骤或者阶段的至少一部分轮流或者交替地执行。It should be understood that although various steps in the flowchart of FIG. 1 are shown in sequence as indicated by arrows, these steps are not necessarily executed in the order indicated by arrows. Unless explicitly stated in this article, there is no strict order restriction on the execution of these steps, and these steps can be executed in other orders. Moreover, at least some of the steps in Figure 1 may include multiple sub-steps or multiple stages. These sub-steps or stages are not necessarily executed at the same time, but may be executed at different times. The execution of these sub-steps or stages The sequence is not necessarily sequential, but may be performed in turn or alternately with other steps or sub-steps of other steps or at least part of the stages.
为进一步详述本申请的技术方案,首先介绍本方案的应用环境。In order to further describe the technical solution of this application, the application environment of this solution is first introduced.
本申请的去噪方法可以应用于基于激励信号的温度测量装置。在一些实施例中,温度测量装置可以是如图2所示的结构。该装置包括:控制器、信号发生器、测温电路、调理电路和信号采样电路;所述测温电路包括串联连接的温度传感器和分压电阻。The denoising method of this application can be applied to temperature measurement devices based on excitation signals. In some embodiments, the temperature measurement device may have a structure as shown in FIG. 2 . The device includes: a controller, a signal generator, a temperature measurement circuit, a conditioning circuit and a signal sampling circuit; the temperature measurement circuit includes a temperature sensor and a voltage dividing resistor connected in series.
所述控制器配置成控制所述参考信号发生器输出激励信号,激励信号加在所述测温电路的两端;所述调理电路配置成采集所述温度传感器两端的分压电压,并将分压电压调理后输出到所述信号采样电路。所述控制器从所述信号采样电路获取分压电压和激励信号,并根据分压电压、激励信号电压和所述分压电阻的阻值解算所述温度传感器检测的温度值。The controller is configured to control the reference signal generator to output an excitation signal, and the excitation signal is applied to both ends of the temperature measurement circuit; the conditioning circuit is configured to collect the divided voltage at both ends of the temperature sensor, and divide the voltage into The voltage is conditioned and then output to the signal sampling circuit. The controller obtains the divided voltage and the excitation signal from the signal sampling circuit, and calculates the temperature value detected by the temperature sensor based on the divided voltage, the excitation signal voltage and the resistance value of the voltage dividing resistor.
一些实施例中,所述激励信号为信号发生器产生的电压信号,所述信号发生器受控于主控芯片;所述主控芯片能够直接获取激励信号;In some embodiments, the excitation signal is a voltage signal generated by a signal generator, and the signal generator is controlled by a main control chip; the main control chip can directly obtain the excitation signal;
所述激励信号施加在测温电路上;所述测温电路包括温度传感器;所述测量信号是测量得到的所述温度传感器两端的电压信号。The excitation signal is applied to the temperature measurement circuit; the temperature measurement circuit includes a temperature sensor; and the measurement signal is the measured voltage signal at both ends of the temperature sensor.
基于上述的硬件电路,下面详细介绍本方案的测温原理。Based on the above hardware circuit, the temperature measurement principle of this solution is introduced in detail below.
如图3所示,激励信号由DA芯片在主控芯片控制下产生需要的激励调制信号,该信号经过调理电路后,输出给AD采样芯片采集,记为U ref;同时,激励信号加在由分压电阻R 1、R 2和测温传感器组成的串联电路两端。测温传感器通过分压网络获得电压,经过运放放大电路后,通过调理电路,输出给AD采样芯片得到K 1×U ntc。AD采样芯片在主控芯片控制下,同时采样激励信号和测温传感器分压信号的放大调理后信号,主控芯片通过计算得到高精度的温度传感器分压信号,再查找温度传感器对应温度-电阻曲线,可以获得高精度的温度测量信号。主控芯片的计算原理如下: As shown in Figure 3, the excitation signal is generated by the DA chip under the control of the main control chip to generate the required excitation modulation signal. After passing through the conditioning circuit, the signal is output to the AD sampling chip for collection, which is recorded as U ref ; at the same time, the excitation signal is added to the The two ends of the series circuit composed of the voltage dividing resistors R 1 and R 2 and the temperature sensor. The temperature sensor obtains the voltage through the voltage dividing network. After passing through the op amp amplification circuit, it is output to the AD sampling chip through the conditioning circuit to obtain K 1 ×U ntc . The AD sampling chip, under the control of the main control chip, simultaneously samples the amplified and conditioned signals of the excitation signal and the temperature sensor's voltage division signal. The main control chip obtains a high-precision temperature sensor voltage division signal through calculation, and then finds the corresponding temperature-resistance of the temperature sensor. Curve, a high-precision temperature measurement signal can be obtained. The calculation principle of the main control chip is as follows:
U ref为主控芯片输出的激励信号经过调理电路后由AD采集到的信号;U ntc为温度传感器输出经过调理电路后由AD芯片采集到的温度信号;R ntc为温度传感器,R 1和R 2为分压电阻,串联在R ntc两端。通过分压公式可得: U ref is the signal collected by the AD after the excitation signal output by the main control chip passes through the conditioning circuit; U ntc is the temperature signal collected by the AD chip after the temperature sensor outputs the conditioning circuit; R ntc is the temperature sensor, R 1 and R 2 is a voltage dividing resistor, connected in series across both ends of R ntc . Through the partial pressure formula, we can get:
Figure PCTCN2022115795-appb-000004
Figure PCTCN2022115795-appb-000004
公式(1)中只有R ntc是未知量,求解可得R ntc计算公式如下: In formula (1), only R ntc is an unknown quantity. The calculation formula of R ntc can be obtained as follows:
Figure PCTCN2022115795-appb-000005
Figure PCTCN2022115795-appb-000005
根据解得的R ntc查找温度传感器对应的温度-电阻曲线即可得到实际温度值。 According to the solved R ntc , find the temperature-resistance curve corresponding to the temperature sensor to get the actual temperature value.
对于小空间高精度温度测试,通过式(2)及图4可知,U ntc是通过U ref分压产生的,也就是具有一定的比例关系,也即U ref可以可近似为KR ntc,这样式(2)可以简化为: For high-precision temperature testing in small spaces, it can be seen from Equation (2) and Figure 4 that U ntc is generated by U ref partial pressure, that is, it has a certain proportional relationship, that is, U ref can be approximated as KR ntc , such that (2) can be simplified to:
Figure PCTCN2022115795-appb-000006
Figure PCTCN2022115795-appb-000006
由式(3)可知,基于激励信号的温度测量电路,电阻测量精度只和分压电阻R 1、R 2,以及分压电路比例有关,和其他因素无关。因此,本申请的测量精度不依赖于高精度的恒流源,能够极大地简化电路设计,降低电路成本。 It can be seen from equation (3) that the resistance measurement accuracy of the temperature measurement circuit based on the excitation signal is only related to the voltage dividing resistors R 1 and R 2 and the ratio of the voltage dividing circuit, and has nothing to do with other factors. Therefore, the measurement accuracy of this application does not rely on a high-precision constant current source, which can greatly simplify circuit design and reduce circuit costs.
一些实施例中,所述参考信号发生器能够提供多种激励信号,包括正弦信号、方波信号。由公式(2)可知,激励信号U ntc可以为任意波形,包括直流信号;使用直流激励可以简化设计,但是无法区分温漂、失调电压和有用信号,造成测量精度下降;而交变波形可以有效消除温漂、失调电压的影响,因此优先选择交变波形作为激励信号。 In some embodiments, the reference signal generator can provide a variety of excitation signals, including sinusoidal signals and square wave signals. It can be seen from formula (2) that the excitation signal U ntc can be an arbitrary waveform, including DC signals; using DC excitation can simplify the design, but it cannot distinguish between temperature drift, offset voltage and useful signals, resulting in a decrease in measurement accuracy; while alternating waveforms can effectively To eliminate the effects of temperature drift and offset voltage, the alternating waveform is preferred as the excitation signal.
需要说明的是,如果直接采用检测到的测量信号,将其代入公式(3)解算温度传感器的电阻值,那么就忽略了测量信号中可能包含的噪声信号,这样会影响到最终的测量精度。在本申请的方案中,噪声是指对温度信号造成干扰的其它信号。滤波是将信号中特定波段频率滤除的操作,是抑制和防止干扰的一项重要措施。低通滤波器是一种滤波方式,规则为低频信号能正常通过,而超过设定临界值的高频信号则被阻隔、减弱。It should be noted that if the detected measurement signal is directly used and substituted into formula (3) to calculate the resistance value of the temperature sensor, then the noise signal that may be included in the measurement signal will be ignored, which will affect the final measurement accuracy. . In the solution of this application, noise refers to other signals that interfere with the temperature signal. Filtering is the operation of filtering out specific frequency bands in signals and is an important measure to suppress and prevent interference. Low-pass filter is a filtering method. The rule is that low-frequency signals can pass normally, while high-frequency signals that exceed the set threshold are blocked and weakened.
为了进一步提高温度测量的精度,本申请的方法中,需要先通过步骤S1~S4进行去噪,获得经过去噪后的温度传感器上的分压信号;再通过步骤S5解算温度传感器的电阻值,这样才能使最终结果更精确。In order to further improve the accuracy of temperature measurement, in the method of this application, it is necessary to first perform denoising through steps S1 to S4 to obtain the denoised partial pressure signal on the temperature sensor; and then solve the resistance value of the temperature sensor through step S5. , so that the final result can be more accurate.
如图4所示,下面结合具体的应用场景,对本申请的方案进行拓展说明。As shown in Figure 4, the solution of this application will be expanded and explained below based on specific application scenarios.
假设激励信号U ref为主控芯片控制DA芯片发出的正弦波,可记为y=Asin2πf mt;由于激励信号是由主控芯片控制信号发生器(DA)产生的,因此该激励信号的幅值大小A和频率f m为已知,能够通过主控芯片的控制进行更改。对图4中所示的流程而言,其大小和频率为已知状态,且可以通过修改程序做出改变。 Assume that the excitation signal U ref is a sine wave emitted by the main control chip controlling the DA chip, which can be recorded as y=Asin2πf m t; since the excitation signal is generated by the main control chip control signal generator (DA), the amplitude of the excitation signal The value A and frequency f m are known and can be changed through the control of the main control chip. For the process shown in Figure 4, the size and frequency are known and can be changed by modifying the program.
测量信号U ntc为测温电路采集到的温度传感器两端的电压信号,可记为p=Bsin2πf mt,其中B为测量信号的幅值。激励信号与测量信号的对应关系由测温电路确定。 The measurement signal U ntc is the voltage signal at both ends of the temperature sensor collected by the temperature measurement circuit, which can be recorded as p=Bsin2πf m t, where B is the amplitude of the measurement signal. The corresponding relationship between the excitation signal and the measurement signal is determined by the temperature measurement circuit.
采用激励信号,完成低通滤波后算出电阻值,再明确温度。所述激励信号由FPGA发出,通过同步检波算法进行降噪;低通滤波是同步检波算法中的一个步骤。Use the excitation signal, calculate the resistance value after completing low-pass filtering, and then determine the temperature. The excitation signal is sent by the FPGA and noise is reduced through the synchronous detection algorithm; low-pass filtering is a step in the synchronous detection algorithm.
在一些实施例中,所述将所述激励信号和所述测量信号进行同步检波处理,包括:In some embodiments, performing synchronous detection processing on the excitation signal and the measurement signal includes:
将所述激励信号和所述测量信号相乘,获得叠加信号;Multiply the excitation signal and the measurement signal to obtain a superimposed signal;
采用低通滤波器对所述叠加信号进行滤波,获得第一直流分量。A low-pass filter is used to filter the superimposed signal to obtain the first DC component.
根据同步检波原理,将激励信号与测量信号相乘,即所述叠加信号为:According to the principle of synchronous detection, the excitation signal and the measurement signal are multiplied, that is, the superimposed signal is:
Figure PCTCN2022115795-appb-000007
Figure PCTCN2022115795-appb-000007
得到的结果可以看作是直流信号与高频交流信号的叠加,只需用低通滤波器过滤掉高频信号,即可得到直流信号(第一直流分量)为:
Figure PCTCN2022115795-appb-000008
The result obtained can be regarded as the superposition of the DC signal and the high-frequency AC signal. Just use a low-pass filter to filter out the high-frequency signal, and the DC signal (first DC component) can be obtained as:
Figure PCTCN2022115795-appb-000008
第二直流分量为所述激励信号的幅值A,是已知量;从而可以计算出修正后的测量信号幅值的大小(即第三直流分量):The second DC component is the amplitude A of the excitation signal, which is a known quantity; thus the amplitude of the corrected measurement signal (ie, the third DC component) can be calculated:
第三直流分量=2×第一直流分量÷第二直流分量;The third DC component = 2×the first DC component÷the second DC component;
然后将激励信号与修正后的测量信号输入阻值计算模型,可以计算出测温电阻的阻值,最后根据测温电阻的特性曲线利用查表法即可得出当前环境温度。Then the excitation signal and the corrected measurement signal are input into the resistance calculation model, and the resistance of the temperature measuring resistor can be calculated. Finally, the current ambient temperature can be obtained by using the look-up table method according to the characteristic curve of the temperature measuring resistor.
实施例一:双工件台粗动电机温度信号测量计算Embodiment 1: Measurement and calculation of temperature signal of coarse motion motor of double workpiece stage
如图5所示,该实施例的详细的实现过程:As shown in Figure 5, the detailed implementation process of this embodiment:
对于电机温度测量,是监测双工件台电机工作的最佳手段;而电机在工作中,其线圈附近存在交变的电、磁场,该环境变化频繁,随机,为准确的监测粗动电机周围环境的温度,在粗动电机紧邻位置放置温度传感器,温度传感器采集到的温度信号以电压的形式传输至温度采样电路,经过采样电路后的温度信号作为输入传输至降噪算法进行处理得到温度值,最后将温度值传输给上位机。从而根据测试计算出的温度值,直接反馈电机工作状态。For motor temperature measurement, it is the best way to monitor the work of the motor on the double workpiece table. When the motor is working, there are alternating electric and magnetic fields near its coils. The environment changes frequently and randomly, which is a good way to accurately monitor the surroundings of the coarse-moving motor. For the temperature of the environment, a temperature sensor is placed close to the coarse motion motor. The temperature signal collected by the temperature sensor is transmitted to the temperature sampling circuit in the form of voltage. The temperature signal after passing through the sampling circuit is transmitted as input to the noise reduction algorithm for processing to obtain the temperature value. , and finally transmit the temperature value to the host computer. Thus, the temperature value calculated by the test can be directly fed back to the working status of the motor.
由实施例一所示:为了准确的监测粗动电机周围环境的温度,在粗动电机紧邻位置放置温度传感器,本实施例中放置的温度传感器为NTC测温电阻;测温电阻采集到的温度信号以电压信号的形式传输至测温电路中,得到采样温度信号传输至上位机;采样温度信号作为同步检波降噪算法的输入,在上位机算法中进行降噪处理;降噪后的温度信 号进入查表算法,解算出实时温度值,最后温度值由上位机显示处理以及进行下一步的处理。As shown in Embodiment 1: In order to accurately monitor the temperature of the environment around the coarse motion motor, a temperature sensor is placed immediately adjacent to the coarse motion motor. The temperature sensor placed in this embodiment is an NTC temperature measuring resistor; the temperature collected by the temperature measuring resistor The signal is transmitted to the temperature measurement circuit in the form of a voltage signal, and the sampled temperature signal is transmitted to the host computer; the sampled temperature signal is used as the input of the synchronous detection and noise reduction algorithm, and is denoised in the host computer algorithm; the denoised temperature signal Enter the table lookup algorithm to calculate the real-time temperature value. The final temperature value is displayed and processed by the host computer and the next step is processed.
基于实施例一,测试数据结果如图6所示。降噪前粗动电机温度通道电阻值的标准差为:470.235;降噪后(系统稳定后)粗动电机温度通道电阻值的标准差为0.0583。可以满足实际温度测试需求。Based on Embodiment 1, the test data results are shown in Figure 6. The standard deviation of the temperature channel resistance value of the coarse motion motor before noise reduction is: 470.235; the standard deviation of the temperature channel resistance value of the coarse motion motor after noise reduction (after the system is stabilized) is 0.0583. Can meet actual temperature testing needs.
实施例二:光刻机双工件台微动电机温度信号降噪Embodiment 2: Noise reduction of temperature signal of micro-motor on dual workpiece stages of photolithography machine
如图7所示,该实施例的详细的实现过程:As shown in Figure 7, the detailed implementation process of this embodiment:
为准确的监测微动电机周围环境的温度,在微动电机紧邻位置放置温度传感器,温度传感器采集到的温度信号以电压的形式传输至温度采样电路,经过采样电路后的温度信号作为输入传输至降噪算法进行处理得到温度值,最后将温度值传输给上位机。In order to accurately monitor the temperature of the environment around the micromotor, a temperature sensor is placed close to the micromotor. The temperature signal collected by the temperature sensor is transmitted to the temperature sampling circuit in the form of voltage. The temperature signal after passing through the sampling circuit is transmitted as input to The noise reduction algorithm performs processing to obtain the temperature value, and finally the temperature value is transmitted to the host computer.
为了准确的监测微动电机周围环境的温度,在粗动电机紧邻位置放置温度传感器,本实施例中放置的温度传感器为NTC测温电阻;测温电阻采集到的温度信号以电压信号的形式传输至测温电路中,得到采样温度信号;采样温度信号作为同步检波降噪算法的输入,在主控芯片中进行降噪处理;降噪后的温度信号进入查表算法,解算出实时温度值,最后将温度值传输给上位机。In order to accurately monitor the temperature of the environment around the micro-motor, a temperature sensor is placed immediately adjacent to the coarse-motor motor. In this embodiment, the temperature sensor placed is an NTC temperature measuring resistor; the temperature signal collected by the temperature measuring resistor is transmitted in the form of a voltage signal. to the temperature measurement circuit, the sampled temperature signal is obtained; the sampled temperature signal is used as the input of the synchronous detection and noise reduction algorithm, and is denoised in the main control chip; the denoised temperature signal enters the lookup table algorithm to calculate the real-time temperature value. Finally, the temperature value is transmitted to the host computer.
本申请的实施例还提供一种基于同步检波的温度测量装置,包括:An embodiment of the present application also provides a temperature measurement device based on synchronous detection, including:
获取模块,配置成获取激励信号和测量信号;an acquisition module configured to acquire the excitation signal and the measurement signal;
同步检波模块,配置成将所述激励信号和所述测量信号进行同步检波处理,获得第一直流分量;A synchronous detection module configured to perform synchronous detection processing on the excitation signal and the measurement signal to obtain the first DC component;
提取模块,配置成提取所述激励信号的幅值,获得第二直流分量;An extraction module configured to extract the amplitude of the excitation signal to obtain the second DC component;
确定模块,配置成根据第一直流分量和第二直流分量确定第三直流分量;a determining module configured to determine the third DC component based on the first DC component and the second DC component;
解算模块,配置成根据第三直流分量和所述激励信号解算所述测量信号对应的温度值。A solution module configured to calculate the temperature value corresponding to the measurement signal according to the third DC component and the excitation signal.
关于上述实施例中的装置,其中各个模块执行操作的具体步骤已经在有关该方法的实施例中进行了详细描述,此处不再详细阐述说明。上述温度测量装置中的各个模块可全部或部分通过软件、硬件及其组合来实现。上述各模块可以硬件形式内嵌于或独立于 计算机设备中的处理器中,也可以以软件形式存储于计算机设备中的存储器中,以便于处理器调用执行以上各个模块对应的操作。Regarding the devices in the above embodiments, the specific steps for each module to perform operations have been described in detail in the embodiments related to the method, and will not be described in detail here. Each module in the above-mentioned temperature measurement device can be implemented in whole or in part by software, hardware and combinations thereof. Each of the above modules can be embedded in or independent of the processor of the computer device in the form of hardware, or can be stored in the memory of the computer device in the form of software, so that the processor can call and execute the operations corresponding to each of the above modules.
可以理解的是,上述各实施例中相同或相似部分可以相互参考,在一些实施例中未详细说明的内容可以参见其他实施例中相同或相似的内容。It can be understood that the same or similar parts in the above-mentioned embodiments can be referred to each other, and the content that is not described in detail in some embodiments can be referred to the same or similar content in other embodiments.
需要说明的是,在本申请的描述中,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。此外,在本申请的描述中,除非另有说明,“多个”的含义是指至少两个。It should be noted that in the description of this application, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Furthermore, in the description of this application, unless otherwise stated, the meaning of "plurality" means at least two.
流程图中或在此以其他方式描述的任何过程或方法描述可以被理解为,表示包括一个或更多个用于实现特定逻辑功能或过程的步骤的可执行指令的代码的模块、片段或部分,并且本申请的优选实施方式的范围包括另外的实现,其中可以不按所示出或讨论的顺序,包括根据所涉及的功能按基本同时的方式或按相反的顺序,来执行功能,这应被本申请的实施例所属技术领域的技术人员所理解。Any process or method descriptions in flowcharts or otherwise described herein may be understood to represent modules, segments, or portions of code that include one or more executable instructions for implementing the specified logical functions or steps of the process. , and the scope of the preferred embodiments of the present application includes additional implementations in which functions may be performed out of the order shown or discussed, including in a substantially simultaneous manner or in the reverse order, depending on the functionality involved, which shall It should be understood by those skilled in the technical field to which the embodiments of this application belong.
应当理解,本申请的各部分可以用硬件、软件、固件或它们的组合来实现。在上述实施方式中,多个步骤或方法可以用存储在存储器中且由合适的指令执行系统执行的软件或固件来实现。例如,如果用硬件来实现,和在另一实施方式中一样,可用本领域公知的下列技术中的任一项或他们的组合来实现:具有配置成对数据信号实现逻辑功能的逻辑门电路的离散逻辑电路,具有合适的组合逻辑门电路的专用集成电路,可编程门阵列(PGA),现场可编程门阵列(FPGA)等。It should be understood that various parts of the present application can be implemented in hardware, software, firmware, or a combination thereof. In the above embodiments, various steps or methods may be implemented in software or firmware stored in a memory and executed by a suitable instruction execution system. For example, if it is implemented in hardware, as in another embodiment, it can be implemented by any one or a combination of the following technologies known in the art: a logic gate circuit configured to implement a logical function for a data signal; Discrete logic circuits, application specific integrated circuits with suitable combinational logic gates, programmable gate arrays (PGA), field programmable gate arrays (FPGA), etc.
本技术领域的普通技术人员可以理解实现上述实施例方法携带的全部或部分步骤是可以通过程序来指令相关的硬件完成,所述的程序可以存储于一种计算机可读存储介质中,该程序在执行时,包括方法实施例的步骤之一或其组合。Those of ordinary skill in the art can understand that all or part of the steps involved in implementing the methods of the above embodiments can be completed by instructing relevant hardware through a program. The program can be stored in a computer-readable storage medium. The program can be stored in a computer-readable storage medium. When executed, one of the steps of the method embodiment or a combination thereof is included.
此外,在本申请各个实施例中的各功能单元可以集成在一个处理模块中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个模块中。上述集成的模块既可以采用硬件的形式实现,也可以采用软件功能模块的形式实现。所述集成的模块如果以软件功能模块的形式实现并作为独立的产品销售或使用时,也可以存储在一个计算机可读取存储介质中。In addition, each functional unit in various embodiments of the present application can be integrated into a processing module, or each unit can exist physically alone, or two or more units can be integrated into one module. The above integrated modules can be implemented in the form of hardware or software function modules. If the integrated module is implemented in the form of a software function module and sold or used as an independent product, it can also be stored in a computer-readable storage medium.
上述提到的存储介质可以是只读存储器,磁盘或光盘等。The storage media mentioned above can be read-only memory, magnetic disks or optical disks, etc.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "an example," "specific examples," or "some examples" or the like means that specific features are described in connection with the embodiment or example. , structures, materials or features are included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管上面已经示出和描述了本申请的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present application have been shown and described above, it can be understood that the above-mentioned embodiments are illustrative and cannot be understood as limitations of the present application. Those of ordinary skill in the art can make modifications to the above-mentioned embodiments within the scope of the present application. The embodiments are subject to changes, modifications, substitutions and variations.
工业实用性Industrial applicability
本申请实施例所提供的利用同步检波的原理处理测温电路传递回的数据,可以更好的消除噪声对温度信号的影响,可以降低脉冲噪声、周期性噪声对温度信号的影响,更准确的测量电磁复杂环境中温度传感器所在位置的温度;本方案的电路设计简单,适用电路板卡空间受限、成本要求严格的场景,能够准确高效实时地对干扰环境下的温度测量进行快速高效的计算,具有显著的经济效益。The use of the principle of synchronous detection provided by the embodiments of this application to process the data returned by the temperature measurement circuit can better eliminate the impact of noise on the temperature signal, reduce the impact of pulse noise and periodic noise on the temperature signal, and provide more accurate Measure the temperature at the location of the temperature sensor in a complex electromagnetic environment; the circuit design of this solution is simple, suitable for scenarios with limited circuit board space and strict cost requirements, and can accurately and efficiently calculate temperature measurements in interference environments in real time. , has significant economic benefits.

Claims (10)

  1. 一种基于同步检波的温度测量方法,其特征在于,包括:A temperature measurement method based on synchronous detection, which is characterized by including:
    获取激励信号和测量信号;Obtain excitation signals and measurement signals;
    将所述激励信号和所述测量信号进行同步检波处理,获得第一直流分量;Perform synchronous detection processing on the excitation signal and the measurement signal to obtain the first DC component;
    提取所述激励信号的幅值,获得第二直流分量;Extract the amplitude of the excitation signal to obtain the second DC component;
    根据第一直流分量和第二直流分量确定第三直流分量;Determine the third DC component based on the first DC component and the second DC component;
    根据第三直流分量和所述激励信号解算所述测量信号对应的温度值。The temperature value corresponding to the measurement signal is calculated based on the third DC component and the excitation signal.
  2. 根据权利要求1所述的方法,其特征在于,所述激励信号为信号发生器产生的电压信号,所述信号发生器受控于主控芯片;所述主控芯片能够直接获取激励信号;The method according to claim 1, characterized in that the excitation signal is a voltage signal generated by a signal generator, and the signal generator is controlled by a main control chip; the main control chip can directly obtain the excitation signal;
    所述激励信号施加在测温电路上;所述测温电路包括温度传感器;所述测量信号是测量得到的所述温度传感器两端的电压信号。The excitation signal is applied to the temperature measurement circuit; the temperature measurement circuit includes a temperature sensor; and the measurement signal is the measured voltage signal at both ends of the temperature sensor.
  3. 根据权利要求2所述的方法,其特征在于,所述将所述激励信号和所述测量信号进行同步检波处理,包括:The method according to claim 2, characterized in that, performing synchronous detection processing on the excitation signal and the measurement signal includes:
    将所述激励信号和所述测量信号相乘,获得叠加信号;Multiply the excitation signal and the measurement signal to obtain a superimposed signal;
    采用低通滤波器对所述叠加信号进行滤波,获得第一直流分量。A low-pass filter is used to filter the superimposed signal to obtain the first DC component.
  4. 根据权利要求3所述的方法,其特征在于,所述激励信号记为y=Asin2πf mt;所述测量信号记为p=Bsin2πf mt; The method according to claim 3, characterized in that the excitation signal is marked as y=Asin2πf mt ; the measurement signal is marked as p=Bsin2πf mt ;
    其中,A为激励信号的幅值,f m为激励信号的频率,A和f m均为已知量;B为测量信号的幅值。 Among them, A is the amplitude of the excitation signal, f m is the frequency of the excitation signal, A and f m are both known quantities; B is the amplitude of the measurement signal.
  5. 根据权利要求4所述的方法,其特征在于,所述激励信号的幅值A和频率f m能够通过主控芯片的控制进行更改。 The method according to claim 4, characterized in that the amplitude A and frequency fm of the excitation signal can be changed through the control of a main control chip.
  6. 根据权利要求4所述的方法,其特征在于,所述叠加信号为:The method according to claim 4, characterized in that the superimposed signal is:
    Figure PCTCN2022115795-appb-100001
    Figure PCTCN2022115795-appb-100001
    所述第一直流分量为:
    Figure PCTCN2022115795-appb-100002
    The first DC component is:
    Figure PCTCN2022115795-appb-100002
  7. 根据权利要求6所述的方法,其特征在于,所述根据第一直流分量和第二直流 分量确定第三直流分量,包括:The method of claim 6, wherein determining the third DC component according to the first DC component and the second DC component includes:
    第三直流分量=2×第一直流分量÷第二直流分量。The third DC component=2×the first DC component÷the second DC component.
  8. 根据权利要求1-7任一项所述的方法,其特征在于,所述根据第三直流分量和所述激励信号解算所述测量信号对应的温度值,包括:The method according to any one of claims 1 to 7, characterized in that, calculating the temperature value corresponding to the measurement signal based on the third DC component and the excitation signal includes:
    将第三直流分量作为修正后的测量信号的幅值,重构出修正后的测量信号;Use the third DC component as the amplitude of the corrected measurement signal to reconstruct the corrected measurement signal;
    将所述激励信号和修正后的测量信号输入预设的阻值计算模型,获得温度传感器的电阻值;Input the excitation signal and the corrected measurement signal into a preset resistance calculation model to obtain the resistance value of the temperature sensor;
    根据电阻值查询温度传感器的温度-电阻对应关系,确定检测的温度值。Query the temperature-resistance correspondence relationship of the temperature sensor based on the resistance value to determine the detected temperature value.
  9. 根据权利要求8所述的方法,其特征在于,所述阻值计算模型为:The method according to claim 8, characterized in that the resistance calculation model is:
    Figure PCTCN2022115795-appb-100003
    Figure PCTCN2022115795-appb-100003
    其中,U ref为激励信号,U ntc为修正后的测量信号,R n为与温度传感器串联的固定电阻阻值,K=U ref/U ntcAmong them, U ref is the excitation signal, U ntc is the corrected measurement signal, R n is the fixed resistance value in series with the temperature sensor, K = U ref /U ntc .
  10. 一种基于同步检波的温度测量装置,其特征在于,包括:A temperature measurement device based on synchronous detection, which is characterized by including:
    获取模块,配置成获取激励信号和测量信号;an acquisition module configured to acquire the excitation signal and the measurement signal;
    同步检波模块,配置成将所述激励信号和所述测量信号进行同步检波处理,获得第一直流分量;A synchronous detection module configured to perform synchronous detection processing on the excitation signal and the measurement signal to obtain the first DC component;
    提取模块,配置成提取所述激励信号的幅值,获得第二直流分量;An extraction module configured to extract the amplitude of the excitation signal to obtain the second DC component;
    确定模块,配置成根据第一直流分量和第二直流分量确定第三直流分量;a determining module configured to determine the third DC component based on the first DC component and the second DC component;
    解算模块,配置成根据第三直流分量和所述激励信号解算所述测量信号对应的温度值。A solution module configured to calculate the temperature value corresponding to the measurement signal according to the third DC component and the excitation signal.
PCT/CN2022/115795 2022-08-24 2022-08-30 Temperature measurement method and apparatus based on synchronous detection WO2024040626A1 (en)

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CN109470375A (en) * 2018-10-15 2019-03-15 浙江大学 Non contact metal temperature online measuring device based on vortex induction
CN111256865A (en) * 2020-03-18 2020-06-09 华中科技大学 TMR-based dual-frequency excitation magnetic nano temperature measurement method

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Publication number Priority date Publication date Assignee Title
US4083001A (en) * 1976-12-29 1978-04-04 Westinghouse Electric Corporation Measurement of motor winding temperature
JPH02245627A (en) * 1989-03-20 1990-10-01 Yaskawa Electric Mfg Co Ltd Detector with temperature detection function
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